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Sample records for advancing solidification front

  1. Quantifying hydrate solidification front advancing using method of characteristics

    NASA Astrophysics Data System (ADS)

    You, Kehua; DiCarlo, David; Flemings, Peter B.

    2015-10-01

    We develop a one-dimensional analytical solution based on the method of characteristics to explore hydrate formation from gas injection into brine-saturated sediments within the hydrate stability zone. Our solution includes fully coupled multiphase and multicomponent flow and the associated advective transport in a homogeneous system. Our solution shows that hydrate saturation is controlled by the initial thermodynamic state of the system and changed by the gas fractional flow. Hydrate saturation in gas-rich systems can be estimated by 1-cl0/cle when Darcy flow dominates, where cl0 is the initial mass fraction of salt in brine, and cle is the mass fraction of salt in brine at three-phase (gas, liquid, and hydrate) equilibrium. Hydrate saturation is constant, gas saturation and gas flux decrease, and liquid saturation and liquid flux increase with the distance from the gas inlet to the hydrate solidification front. The total gas and liquid flux is constant from the gas inlet to the hydrate solidification front and decreases abruptly at the hydrate solidification front due to gas inclusion into the hydrate phase. The advancing velocity of the hydrate solidification front decreases with hydrate saturation at a fixed gas inflow rate. This analytical solution illuminates how hydrate is formed by gas injection (methane, CO2, ethane, propane) at both the laboratory and field scales.

  2. Particle trapping at an advancing solidification front with interfacial-curvature effects

    NASA Astrophysics Data System (ADS)

    Rempel, A. W.; Worster, M. G.

    2001-03-01

    We predict the maximum solidification rate, or critical velocity, Vc at which an insoluble particle suspended in a melt is pushed ahead of an advancing solidification front by intermolecular forces. At higher solidification rates the particle is incorporated within the solid. The net intermolecular force pushing the particle and the viscous resistance opposing it are both significantly influenced by the shape of the front as it conforms to the particle in response to interfacial pre-melting. We predict the entire shape of the front, within a thin-film approximation, accounting for the freezing-point depression due to curvature. We show how the interface shape varies with the magnitude of the surface energy and the closeness of the particle, and compare these to previous, ad hoc representations of the interface. We confirm the scaling results of previous, more approximate, analyses for the case in which the intermolecular forces are dominated by non-retarded van der Waals interactions, and provide new results for other power-law interactions. We examine how the particle behaviour changes as its radius increases so that the effect of interfacial curvature is diminished.

  3. Solidification fronts in supercooled liquids: how rapid fronts can lead to disordered glassy solids.

    PubMed

    Archer, A J; Robbins, M J; Thiele, U; Knobloch, E

    2012-09-01

    We determine the speed of a crystallization (or, more generally, a solidification) front as it advances into the uniform liquid phase after the system has been quenched into the crystalline region of the phase diagram. We calculate the front speed by assuming a dynamical density functional theory (DDFT) model for the system and applying a marginal stability criterion. Our results also apply to phase field crystal (PFC) models of solidification. As the solidification front advances into the unstable liquid phase, the density profile behind the advancing front develops density modulations and the wavelength of these modulations is a dynamically chosen quantity. For shallow quenches, the selected wavelength is precisely that of the crystalline phase and so well-ordered crystalline states are formed. However, when the system is deeply quenched, we find that this wavelength can be quite different from that of the crystal, so the solidification front naturally generates disorder in the system. Significant rearrangement and aging must subsequently occur for the system to form the regular well-ordered crystal that corresponds to the free energy minimum. Additional disorder is introduced whenever a front develops from random initial conditions. We illustrate these findings with simulation results obtained using the PFC model. PMID:23030925

  4. Laser ultrasonic detection of the solidification front during casting

    SciTech Connect

    Walter, J.B.; Telschow, K.L.

    1995-10-01

    A real-time sensor that directly measures properties of the solidification front would be a valuable aid to the metal casting industry. Information needed includes solidification front location, shape, and growth dynamics. The use of contacting probes is often undesirable because it can cause contamination and probe deterioration. Noncontacting laser ultrasonics offers an attractive solution to these problems, particularly if access to the free liquid surface is available. This paper presents results of laser ultrasonic measurements of the solidification front in tin and a tin-lead alloy. The ultrasonic waves were generated and detected at the liquid surface. Tin was selected for its low melting point and the availability of a suitable furnace. Results are presented for reflections from stationary and moving solidification fronts.

  5. Multiscale modeling of interfacial physics in particle-solidification front dynamics

    NASA Astrophysics Data System (ADS)

    Garvin, Justin Wayne

    Depending on thermosolutal conditions, the interaction of solidification fronts with embedded particles can result in pushing or engulfment of the particles by the front. Such interactions are important in several applications, including metal matrix composite manufacture, frost heaving, and cryobiology. The development of the solidified microstructure in such systems depends on interactions between non-planar solidification fronts and multiple particles. The interaction between an advancing solidification front and a micron-size particle is an inherently multiscale heat and mass transport problem. Transport at the micro-scale (i.e. the scale of the particle dimension) couples with intermolecular interactions and lubrication forces in a thin layer of melt between the particle and the front to determine the overall dynamics of the interaction. A multiscale model is developed to simulate such front-particle interactions. Lubrication equations are employed to quantify the fluid flow (pressure field) and thermal transport (temperature field) in the thin gap region ("inner region") between the particle and front. The lubrication equations include disjoining pressure effects due to intermolecular forces that are important at the nano-meter length scale. The solution to the lubrication equations in the melt layer ("inner region") is coupled to the solution of the Navier-Stokes equations for the overall particle-front system ("outer region''). Techniques are developed for coupling the dynamics at the two disparate scales ("inner" and "outer") at a common "matching region". All interfaces are represented and tracked using the level-set approach. A sharp-interface technique is employed for solution of the governing equations in the resulting moving boundary problem. Validation of the coupling strategy and results for the particle-front interaction phenomenon with the multiscale approach are presented. Results show that particle pushing can only occur when the thermal

  6. Feedback control of unstable cellular solidification fronts.

    PubMed

    Pons, A J; Karma, A; Akamatsu, S; Newey, M; Pomerance, A; Singer, H; Losert, W

    2007-02-01

    We present a feedback control scheme to stabilize unstable cellular patterns during the directional solidification of a binary alloy. The scheme is based on local heating of cell tips which protrude ahead of the mean position of all tips in the array. The feasibility of this scheme is demonstrated using phase-field simulations and, experimentally, using a real-time image processing algorithm, to track cell tips, coupled with a movable laser spot array device to heat the tips locally. We demonstrate, both numerically and experimentally, that spacings well below the threshold for a period-doubling instability can be stabilized. As predicted by the numerical calculations, cellular arrays become stable with uniform spacing through the feedback control which is maintained with minimal heating.

  7. A combined enthalpy / front tracking method for modelling melting and solidification in laser welding

    NASA Astrophysics Data System (ADS)

    Duggan, G.; Mirihanage, W. U.; Tong, M.; Browne, D. J.

    2012-07-01

    The authors present an integrated meso-scale 2D numerical model for the simulation of laser spot welding of a Fe-Cr-Ni steel. The melting of the parent materials due to the applied heating power is an important phenomenon, leading to the formation of the weld pool and the subsequent conditions from which solidification proceeds. This model deals with the dynamic formation of the weld pool whereby melting may be occurring at a given location while solidification has already commenced elsewhere throughout the weld pool. Considering both melting and possible simultaneous solidification in this manner ensures a more accurate simulation of temperature distribution. A source based enthalpy method is employed throughout the calculation domain in order to integrate the melting model with the UCD front tracking model for alloy solidification. Melting is tracked via interpolation of the liquidus isotherm, while solidification is treated via both the tracking of the advancing columnar dendritic front, and the nucleation and growth of equiaxed dendrites using a volume-averaging formulation. Heterogeneous nucleation is assumed to take place on TiN grain refiner particles at a grain refiner density of 1000 particles per mm2. A mechanical blocking criterion is used to define dendrite coherency, and the columnar-to-equiaxed transition within the weld pool is predicted.

  8. Effects of the location of a cast in the furnace on flatness of the solidification front in directional solidification

    NASA Astrophysics Data System (ADS)

    Lian, Yuanyuan; Li, Dichen; Zhang, Kai

    2016-10-01

    Many defects of single crystals are caused by the nonplanar solidification front. The transverse temperature gradient at melt-crystal interface results in nonplanar solidification fronts. The location of a cast in the directional solidification furnace affects heat dissipation and thus influences the transverse temperature gradient. This paper presents a criterion and a searching algorithm to find the optimal location of the cast for flattening the solidification front. A numerical simulation was employed for the verification of our method. Additionally, the effects of the size of the cooling device of the furnace on the optimal location, the transverse temperature gradient and the solidification time were discussed. The transverse temperature gradient is reduced about 50% without increasing much solidification time when setting the cast with a varying thickness mould at the optimal location. In addition, the optimal location is mainly influenced by the radius of the cooling ring.

  9. Stability of a directional solidification front in subdiffusive media.

    PubMed

    Hamed, Mohammad Abu; Nepomnyashchy, Alexander A

    2014-01-01

    The efficiency of crystal growth in alloys is limited by the morphological instability, which is caused by a positive feedback between the interface deformation and the diffusive flux of solute at the front of the phase transition. Usually this phenomenon is described in the framework of the normal diffusion equation, which stems from the linear relation between time and the mean squared displacement of molecules 〈x2(t)〉∼K1t (K1 is the classical diffusion coefficient) that is characteristic of Brownian motion. However, in some media (e.g., in gels and porous media) the random walk of molecules is hindered by obstacles, which leads to another power law, 〈x2(t)〉∼Kαtα, where 0<α≤1. As a result, the diffusion is anomalous, and it is governed by an integro-differential equation including a fractional derivative in time variable, i.e., a memory. In the present work, we investigate the stability of a directional solidification front in the case of an anomalous diffusion. Linear stability of a moving planar directional solidification front is studied, and a generalization of the Mullins-Sekerka stability criterion is obtained. Also, an asymptotic nonlinear long-wave evolution equation of Sivashinsky's type, which governs the cellular structures at the interface, is derived.

  10. Stability of a directional solidification front in subdiffusive media

    NASA Astrophysics Data System (ADS)

    Hamed, Mohammad Abu; Nepomnyashchy, Alexander A.

    2014-01-01

    The efficiency of crystal growth in alloys is limited by the morphological instability, which is caused by a positive feedback between the interface deformation and the diffusive flux of solute at the front of the phase transition. Usually this phenomenon is described in the framework of the normal diffusion equation, which stems from the linear relation between time and the mean squared displacement of molecules ˜K1t (K1 is the classical diffusion coefficient) that is characteristic of Brownian motion. However, in some media (e.g., in gels and porous media) the random walk of molecules is hindered by obstacles, which leads to another power law, ˜Kαtα, where 0<α≤1. As a result, the diffusion is anomalous, and it is governed by an integro-differential equation including a fractional derivative in time variable, i.e., a memory. In the present work, we investigate the stability of a directional solidification front in the case of an anomalous diffusion. Linear stability of a moving planar directional solidification front is studied, and a generalization of the Mullins-Sekerka stability criterion is obtained. Also, an asymptotic nonlinear long-wave evolution equation of Sivashinsky's type, which governs the cellular structures at the interface, is derived.

  11. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) attached flew during the USMP-2 mission. This assembly consists of a furnace module, a muffle tube assembly and a translation mechanism which are enclosed in the EAC. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zone . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  12. The Advanced Automated Directional Solidification Furnace

    NASA Technical Reports Server (NTRS)

    Gillies, D. C.; Reeves, F. A.; Jeter, L. B.; Sledd, J. D.; Cole, J. M.; Lehoczky, S. L.

    1996-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) is a five zone tubular furnace designed for Bridgman-Stockbarger, other techniques of crystal growth involving multiple temperature zones such as vapor transport experiments and other materials science experiments. The five zones are primarily designed to produce uniform hot and cold temperature regions separated by an adiabatic region constructed of a heat extraction plate and an insert to reduce radiation from the hot to the cold zone. The hot and cold zone temperatures are designed to reach 1600 C and 1100 C, respectively. AADSF operates on a Multi-Purpose Experiment Support Structure (MPESS) within the cargo bay of the Space Shuttle on the United States Microgravity Payload (USMP) missions. Two successful flights, both employing the directional solidification or Bridgman Stockbarger technique for crystal growth have been made, and crystals of HgCdTe and PbSnTe grown in microgravity have been produced on USMP-2 and USMP-3, respectively. The addition of a Sample Exchange Mechanism (SEM) will enable three different samples to be processed on future flights including the USMP-4 mission.

  13. Front tracking in the numerical simulation of binary alloy solidification

    NASA Astrophysics Data System (ADS)

    Simpson, James Edward

    2000-12-01

    A model for directional solidification in dilute binary alloys is presented. The energy equation is solved for the temperature field, while the species equation is solved for the solute distribution. Either the vorticity-vector potential formulation or the pressure-velocity formulation is used to solve the governing equations for the velocity field. The constitutive equations are solved using a fully transient scheme. A variety of fast numerical schemes for solving sparse systems are used in the solution procedure. A single domain approach is used for the solution scheme for the energy and concentration equations. The effects of phase-change (energy equation) and solute rejection at the advancing solid/liquid interface (concentration equation) are handled via the introduction of appropriate source terms. The numerical approach was validated by comparing numerical results to data from a series of experiments of the Bridgman growth of pure succinonitrile. These experiments were performed as part of this work and are explained in detail. The numerical results agree well with the experimental data in terms of interface shape, temperature and velocity data. The key contribution of this work is the investigation of the Bridgman crystal growth of bismuth-tin in support of NASA's MEPHISTO project. The simulations reported in this work are among the first fully transient simulations of the process; no simplifying steady state approximations were used. Results are obtained for Bi-Sn alloys at a variety of initial concentrations and gravity levels. For most of the work, the solid/liquid interface temperature is assumed to be constant. For the richer alloy (Bi-1.0 at.% Sn) the results indicate that a secondary convective cell, driven by solutal gradients, forms near the interface. The magnitude of the velocities in this cell increases with time, causing increasing solute segregation at the solid/liquid interface. At lower gravity levels, convection-induced segregation is

  14. Experimental study of segregation in plane front solidification and its relevance to iron meteorite solidification

    NASA Astrophysics Data System (ADS)

    Sellamuthu, R.; Goldstein, J. I.

    1983-11-01

    A directional solidification technique was developed and applied to the problem of fractional crystallization of an iron meteorite parent body. Samples of Fe-Ni alloys close to meteorite compositions and containing S, P, and C were made. The solidified structures contain secondary phases such as sulphides within the pro-eutectic single crystal austenite (taenite). As a result of these experiments, we propose that the secondary phases observed in iron meteorites were formed during primary solidification of austenite (taenite). The measured composition profiles of Ni, P and C in the alloys were used to explain the elemental distribution within a chemical group of iron meteorites. An analytical procedure was applied to determine the equilibrium distribution coefficients as a function of fraction solidified for Ni and P from the composition profiles. The distribution coefficients of Ni and P agree with previous values. These distribution coefficients are of particular interest in the determination of the elemental distributions in iron meteorites.

  15. Thermal analysis of HGFQ using FIDAP(trademark): Solidification front motion

    NASA Technical Reports Server (NTRS)

    Woodbury, Keith A.

    1996-01-01

    The High Gradient Furnace with Quench (HGFQ) is being designed by NASA/MSFC for flight on the International Space Station. The furnace is being designed specifically for solidification experiments in metal and metallic alloy systems. The HGFQ Product development Team (PDT) has been active since January 1994 and their effort is now in early Phase B. Thermal models have been developed both by NASA and Sverdrup (support contractor) to assist in the HGFQ design effort. Both these models use SINDA as a solution engine, but the NASA model was developed using PATRAN and includes more detail than the Sverdrup model. These models have been used to guide design decisions and have been validated through experimentation on a prototypical 'Breadboard' furnace at MSFC. One facet of the furnace operation of interest to the designers is the sensitivity of the solidification interface location to changes in the furnace setpoint. Specifically of interest is the motion (position and velocity) of the solidification front due to a small perturbation in the furnace temperature. FIDAP(TM) is a commercially available finite element program for analysis of heat transfer and fluid flow processes. Its strength is in solution of the Navier-Stokes equations for incompressible flow, but among its capabilities is the analysis of transient processes involving radiation and solidification. The models presently available from NASA and Sverdrup are steady-state models and are incapable of computing the motion of the solidification front. The objective of this investigation is to use FIDAP(TM) to compute the motion of the solidification interface due to a perturbation in the furnace setpoint.

  16. Advanced RF Front End Technology

    NASA Technical Reports Server (NTRS)

    Herman, M. I.; Valas, S.; Katehi, L. P. B.

    2001-01-01

    The ability to achieve low-mass low-cost micro/nanospacecraft for Deep Space exploration requires extensive miniaturization of all subsystems. The front end of the Telecommunication subsystem is an area in which major mass (factor of 10) and volume (factor of 100) reduction can be achieved via the development of new silicon based micromachined technology and devices. Major components that make up the front end include single-pole and double-throw switches, diplexer, and solid state power amplifier. JPL's Center For Space Microsystems - System On A Chip (SOAC) Program has addressed the challenges of front end miniaturization (switches and diplexers). Our objectives were to develop the main components that comprise a communication front end and enable integration in a single module that we refer to as a 'cube'. In this paper we will provide the latest status of our Microelectromechanical System (MEMS) switches and surface micromachined filter development. Based on the significant progress achieved we can begin to provide guidelines of the proper system insertion for these emerging technologies. Additional information is contained in the original extended abstract.

  17. Dynamics of a faceted nematic-smectic-B front in thin-sample directional solidification.

    PubMed

    Börzsönyi, T; Akamatsu, S; Faivre, G

    2002-01-01

    We present an experimental study of the directional-solidification patterns of a nematic-smectic-B front. The chosen system is C4H9-(C6H10)2CN (in short, CCH4) in 12 microm-thick samples, and in the planar configuration (director parallel to the plane of the sample). The nematic-smectic-B interface presents a facet in one direction-the direction parallel to the smectic layers--and is otherwise rough and devoid of forbidden directions. We measure the Mullins-Sekerka instability threshold and establish the morphology diagram of the system as a function of the solidification rate V and the angle straight theta(0) between the facet and the isotherms. We focus on the phenomena occurring immediately above the instability threshold when straight theta(0) is neither very small nor close to 90 degrees. Under these conditions, we observe drifting shallow cells and a type of solitary wave, called "faceton," which consists essentially of an isolated macroscopic facet traveling laterally at such a velocity that its growth rate with respect to the liquid is small. Facetons may propagate either in a stationary or an oscillatory way. The detailed study of their dynamics casts light on the microscopic growth mechanisms of the facets in this system.

  18. The surface tension force of anisotropic interphase boundaries is perpendicular to the solidification front during eutectic growth

    NASA Astrophysics Data System (ADS)

    Bottin-Rousseau, S.; Şerefoǧlu, M.; Akamatsu, S.; Faivre, G.

    2012-01-01

    The irregular growth dynamics of the so-called locked (tilted) lamellar eutectic grains that are observed in directional solidification of nonfaceted/nonfaceted eutectic alloys, is attributable to a strong surface tension anisotropy of the interphase boundaries, which enters into the local-equilibrium (Young-Herring) condition at the trijunctions of the solid-liquid interfaces. Based on real-time observations of locked eutectic growth in thin samples, we propose that the lamellar tilt angle is selected by the system in such a way that the Hoffmann-Calm surface tension force (vec sigma vector) of the interphase boundaries is approximatively perpendicular to the solidification front.

  19. Translational genetics: advancing fronts for craniofacial health.

    PubMed

    D'Souza, R N; Dunnwald, M; Dunnvald, M; Frazier-Bowers, S; Polverini, P J; Wright, J T; de Rouen, T; Vieira, A R

    2013-12-01

    Scientific opportunities have never been better than today! The completion of the Human Genome project has sparked hope and optimism that cures for debilitating conditions can be achieved and tailored to individuals and communities. The availability of reference genome sequences and genetic variations as well as more precise correlations between genotype and phenotype have facilitated the progress made in finding solutions to clinical problems. While certain craniofacial and oral diseases previously deemed too difficult to tackle have benefited from basic science and technological advances over the past decade, there remains a critical need to translate the fruits of several decades' worth of basic and clinical research into tangible therapies that can benefit patients. The fifth Annual Fall Focused Symposium, "Translational Genetics - Advancing Fronts for Craniofacial Health", was created by the American Association for Dental Research (AADR) to foster its mission to advance interdisciplinary research that is directed toward improving oral health. The symposium showcased progress made in identifying molecular targets that are potential therapeutics for common and rare dental diseases and craniofacial disorders. Speakers focused on translational and clinical applications of their research and, where applicable, on strategies for new technologies and therapeutics. The critical needs to transfer new knowledge to the classroom and for further investment in the field were also emphasized. The symposium underscored the importance of basic research, chairside clinical observations, and population-based studies in driving the new translational connections needed for the development of cures for the most common and devastating diseases involving the craniofacial complex. PMID:24097854

  20. Processing of alnico permanent magnets by advanced directional solidification methods

    DOE PAGES

    Zou, Min; Johnson, Francis; Zhang, Wanming; Zhao, Qi; Rutkowski, Stephen F.; Zhou, Lin; Kramer, Matthew J.

    2016-07-05

    Advanced directional solidification methods have been used to produce large (>15 cm length) castings of Alnico permanent magnets with highly oriented columnar microstructures. In combination with subsequent thermomagnetic and draw thermal treatment, this method was used to enable the high coercivity, high-Titanium Alnico composition of 39% Co, 29.5% Fe, 14% Ni, 7.5% Ti, 7% Al, 3% Cu (wt%) to have an intrinsic coercivity (Hci) of 2.0 kOe, a remanence (Br) of 10.2 kG, and an energy product (BH)max of 10.9 MGOe. These properties compare favorably to typical properties for the commercial Alnico 9. Directional solidification of higher Ti compositions yieldedmore » anisotropic columnar grained microstructures if high heat extraction rates through the mold surface of at least 200 kW/m2 were attained. This was achieved through the use of a thin walled (5 mm thick) high thermal conductivity SiC shell mold extracted from a molten Sn bath at a withdrawal rate of at least 200 mm/h. However, higher Ti compositions did not result in further increases in magnet performance. Images of the microstructures collected by scanning electron microscopy (SEM) reveal a majority α phase with inclusions of secondary αγ phase. Transmission electron microscopy (TEM) reveals that the α phase has a spinodally decomposed microstructure of FeCo-rich needles in a NiAl-rich matrix. In the 7.5% Ti composition the diameter distribution of the FeCo needles was bimodal with the majority having diameters of approximately 50 nm with a small fraction having diameters of approximately 10 nm. The needles formed a mosaic pattern and were elongated along one <001> crystal direction (parallel to the field used during magnetic annealing). Cu precipitates were observed between the needles. Regions of abnormal spinodal morphology appeared to correlate with secondary phase precipitates. The presence of these abnormalities did not prevent the material from displaying superior magnetic properties in the 7.5% Ti

  1. Processing of alnico permanent magnets by advanced directional solidification methods

    NASA Astrophysics Data System (ADS)

    Zou, Min; Johnson, Francis; Zhang, Wanming; Zhao, Qi; Rutkowski, Stephen F.; Zhou, Lin; Kramer, Matthew J.

    2016-12-01

    Advanced directional solidification methods have been used to produce large (>15 cm length) castings of Alnico permanent magnets with highly oriented columnar microstructures. In combination with subsequent thermomagnetic and draw thermal treatment, this method was used to enable the high coercivity, high-Titanium Alnico composition of 39% Co, 29.5% Fe, 14% Ni, 7.5% Ti, 7% Al, 3% Cu (wt%) to have an intrinsic coercivity (Hci) of 2.0 kOe, a remanence (Br) of 10.2 kG, and an energy product (BH)max of 10.9 MGOe. These properties compare favorably to typical properties for the commercial Alnico 9. Directional solidification of higher Ti compositions yielded anisotropic columnar grained microstructures if high heat extraction rates through the mold surface of at least 200 kW/m2 were attained. This was achieved through the use of a thin walled (5 mm thick) high thermal conductivity SiC shell mold extracted from a molten Sn bath at a withdrawal rate of at least 200 mm/h. However, higher Ti compositions did not result in further increases in magnet performance. Images of the microstructures collected by scanning electron microscopy (SEM) reveal a majority α phase with inclusions of secondary αγ phase. Transmission electron microscopy (TEM) reveals that the α phase has a spinodally decomposed microstructure of FeCo-rich needles in a NiAl-rich matrix. In the 7.5% Ti composition the diameter distribution of the FeCo needles was bimodal with the majority having diameters of approximately 50 nm with a small fraction having diameters of approximately 10 nm. The needles formed a mosaic pattern and were elongated along one <001> crystal direction (parallel to the field used during magnetic annealing). Cu precipitates were observed between the needles. Regions of abnormal spinodal morphology appeared to correlate with secondary phase precipitates. The presence of these abnormalities did not prevent the material from displaying superior magnetic properties in the 7.5% Ti

  2. Macrosegregation during plane front directional solidification of Csl-1 wt. percent Tll alloy

    NASA Technical Reports Server (NTRS)

    Sidawi, I. M. S.; Tewari, S. N.

    1991-01-01

    Macrosegregation produced during vertical Bridgeman directional solidification of Csl-1 wt. pct. Tll in crucibles of varying diameter, from 0.5 to 2.0 cm, was examined. Gravity driven convection is present in the melt even in the smallest crucible diameter of 0.5 cm. Observed solutal profiles are in agreement with the analytical boundary layer model of Favier which describes macrosegregation in the presence of convection. The scintillation efficiency of Csl decreases along the specimen length as the thallium iodide content of the alloy increases.

  3. PREFACE: Third International Conference on Advances in Solidification Processes (ICASP - 3)

    NASA Astrophysics Data System (ADS)

    Zimmermann, Gerhard; Ratke, Lorenz

    2012-01-01

    The 3rd International Conference on Advances in Solidification Processes was held in the Rolduc Abbey in the Netherlands a few kilometres away from Aachen. Around 200 scientists from 24 countries come in for the four day meeting. They found a stimulating but also relaxing environment and atmosphere, with beautiful weather and the medieval abbey inviting for walks, discussions, sitting outside and drinking a beer or wine. The contributions given at the conference reflected recent advances in various topics of solidification processes, ranging from fundamental aspects to applied casting technologies. In 20 oral sessions and a large poster session innovative results of segregation phenomena, microstructure evolution, nucleation and growth, phase formation, polyphase solidification, rapid solidification and welding, casting technology, thermophysics of molten alloys, solidification with forced melt flow and growth of single crystals and superalloys together with innovative diagnostic techniques were presented. Thereby, findings from experiments as well as from numerical modeling on different lengths scales were jointly discussed and contribute to new insight in solidification behaviour. The papers presented in this open access proceedings cover about half the oral and poster presentations given. They were carefully reviewed as in classical peer reviewed journals by two independent referees and most of them were revised and thus improved according to the reviewers comments. We think that this collection of papers presented at ICASP-3 gives an impression of the excellent contributions made. The papers embrace both the basic and applied aspects of solidification. We especially wish to express our appreciation for the team around Georg Schmitz and Margret Nienhaus organising this event and giving us their valued advice and support at every stage in preparing the conference. We also thank Lokasenna Lektorat for taking the task of checking all language-associated issues and

  4. Macrosegregation during Plane Front Solidification of Cesium Iodide wt Percent Thallium Iodide Alloy

    NASA Astrophysics Data System (ADS)

    Sidawi, Ibrahim M. S.

    Macrosegregation produced during directional solidification of CsI-1 wt% TlI by vertical Bridgman technique has been examined in crucibles of varying diameter, from 0.5 to 2.0 cm. Phase diagram and temperature dependence of the thermal conductivity have been determined. The experimentally observed liquid-solid interface shape and the fluid flow behavior have been compared with that computed from the commercially available code FIDAP. Thallium iodide content of the alloy was observed to increase along the length of the directionally solidified specimens, resulting in continuously decreasing light output. The experimentally observed solutal distribution agrees with predictions from the boundary layer model of Favier. The observed macrosegregation behavior suggests that there is a significant convection in the melt even in the smallest crucible diameter of 0.5 cm.

  5. (AADSF) Advanced Automated Directional Solidification Furnace Onboard STS-87 USMP-4

    NASA Technical Reports Server (NTRS)

    1997-01-01

    The purpose of the experiments for the Advanced Automated Directional Solidification Furnace (AADSF) is to determine how gravity-driven convection affects the composition and properties of alloys (mixtures of two or more materials, usually metal). During the USMP-4 mission, the AADSF will solidify crystals of lead tin telluride and mercury cadmium telluride, alloys of compound semiconductor materials used to make infrared detectors and lasers, as experiment samples. Although these materials are used for the same type application their properties and compositional uniformity are affected differently during the solidification process.

  6. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  7. Three-dimensional hybrid grid generation using advancing front techniques

    NASA Technical Reports Server (NTRS)

    Steinbrenner, John P.; Noack, Ralph W.

    1995-01-01

    A new 3-dimensional hybrid grid generation technique has been developed, based on ideas of advancing fronts for both structured and unstructured grids. In this approach, structured grids are first generate independently around individual components of the geometry. Fronts are initialized on these structure grids, and advanced outward so that new cells are extracted directly from the structured grids. Employing typical advancing front techniques, cells are rejected if they intersect the existing front or fail other criteria When no more viable structured cells exist further cells are advanced in an unstructured manner to close off the overall domain, resulting in a grid of 'hybrid' form. There are two primary advantages to the hybrid formulation. First, generating blocks with limited regard to topology eliminates the bottleneck encountered when a multiple block system is used to fully encapsulate a domain. Individual blocks may be generated free of external constraints, which will significantly reduce the generation time. Secondly, grid points near the body (presumably with high aspect ratio) will still maintain a structured (non-triangular or tetrahedral) character, thereby maximizing grid quality and solution accuracy near the surface.

  8. PREFACE: MCWASP XIII: International Conference on Modeling of Casting, Welding and Advanced Solidification Processes

    NASA Astrophysics Data System (ADS)

    Ludwig, Andreas

    2012-07-01

    Due to fast-paced development in computer technologies during the last three decades, computer-based process modeling has become an important tool for the improvement of existing process technologies and the development of new, innovative technologies. With the help of numerical process simulations, complex and costly experimental trials can now be reduced to a minimum. For metallurgical processes in particular, computer simulations are of outstanding importance, as the flow and solidification of molten alloys or the formation of microstructure and defects can hardly be observed experimentally. Corresponding computer simulations allow us inside views into the key process phenomena and so offer great potential for optimization. In 1980 the conference series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up, and has now been continued by holding the 13th international conference on 'Modeling of Casting, Welding and Advanced Solidification Processes', MCWASP XIII, in Schladming, Austria, from June 17-22 2012. Around 200 scientists from industry and academia, coming from 20 countries around the globe attended 78 oral and 50 poster presentations on different aspects of solidification-related modeling topics. Besides process-related sessions such as (i) Ingot and Shape Casting, (ii) Continuous Casting and Direct Chill Casting, (iii) Directional Solidification and Zone Melting, (iv) Welding, and (v) Centrifugal Casting, a larger focus was put on (vi) Experimental Investigation and In-Situ Observations. In recent years, this topic has been significantly strengthened as advanced synchrotron technologies allow fantastic in-situ observations of phenomena happening inside small metallic samples. These observations will definitely serve as a benchmark for the modeling community. Further macroscopic aspects of advanced solidification science were tackled in the sessions (vii) Electromagnetic Coupling, (viii) Thermomechanics, (ix

  9. Advances in multi-scale modeling of solidification and casting processes

    NASA Astrophysics Data System (ADS)

    Liu, Baicheng; Xu, Qingyan; Jing, Tao; Shen, Houfa; Han, Zhiqiang

    2011-04-01

    The development of the aviation, energy and automobile industries requires an advanced integrated product/process R&D systems which could optimize the product and the process design as well. Integrated computational materials engineering (ICME) is a promising approach to fulfill this requirement and make the product and process development efficient, economic, and environmentally friendly. Advances in multi-scale modeling of solidification and casting processes, including mathematical models as well as engineering applications are presented in the paper. Dendrite morphology of magnesium and aluminum alloy of solidification process by using phase field and cellular automaton methods, mathematical models of segregation of large steel ingot, and microstructure models of unidirectionally solidified turbine blade casting are studied and discussed. In addition, some engineering case studies, including microstructure simulation of aluminum casting for automobile industry, segregation of large steel ingot for energy industry, and microstructure simulation of unidirectionally solidified turbine blade castings for aviation industry are discussed.

  10. PREFACE: MCWASP XIV: International Conference on Modelling of Casting, Welding and Advanced Solidification Processes

    NASA Astrophysics Data System (ADS)

    Yasuda, H.

    2015-06-01

    The current volume represents contributed papers of the proceedings of the 14th international conference on ''Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP XIV)'', Yumebutai International Conference Center, Awaji island, Hyogo, Japan on 21 - 26 June, 2016. The first conference of the series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up in 1980, and this is the 14th conference. The participants are more than 100 scientists from industry and academia, coming from 19 countries. In the conference, we have 5 invited, 70 oral and 31 poster presentations on different aspects of the modeling. The conference deals with various casting processes (Ingot / shape casting, continuous casting, direct chill casting and welding), fundamental phenomena (nucleation and growth, dendritic growth, eutectic growth, micro-, meso- and macrostructure formation and defect formation), coupling problems (electromagnetic interactions, application of ultrasonic wave), development of experimental / computational methods and so on. This volume presents the cutting-edge research in the modeling of casting, welding and solidification processes. I would like to thank MAGMA Giessereitechnologie GmbH, Germany and SCSK Corporation, Japan for supporting the publication of contributed papers. Hideyuki Yasuda Conference Chairman Department of Materials Science and Engineering, Kyoto University Japan

  11. An advancing-front Delaunay-triangulation algorithm designed for robustness

    NASA Technical Reports Server (NTRS)

    Mavriplis, D. J.

    1993-01-01

    The following topics, which are associated with computational fluid dynamics, are discussed: unstructured mesh generation; the advancing front methodology; failures of the advancing front methodology; Delaunay triangulation; the Tanamua-Merriam algorithm; Yet Another Grid Generator (YAGG); and advancing front-Delaunay triangulation. The discussion is presented in viewgraph form.

  12. Recent advances, trends and new perspectives via enthalpy-based finite element formulations for applications to solidification problems

    NASA Technical Reports Server (NTRS)

    Tamma, Kumar K.; Namburu, Raju R.

    1990-01-01

    The present paper describes recent advances and trends in finite element developments and applications for solidification problems. In particular, in comparison to traditional methods of approach, new enthalpy-based architectures based on a generalized trapezoidal family of representations are presented which provide different perspectives, physical interpretation and solution architectures for effective numerical simulation of phase change processes encountered in solidification problems. Various numerical test models are presented and the results support the proposition for employing such formulations for general phase change applications.

  13. An advancing front Delaunay triangulation algorithm designed for robustness

    NASA Technical Reports Server (NTRS)

    Mavriplis, D. J.

    1993-01-01

    A new algorithm is described for generating an unstructured mesh about an arbitrary two-dimensional configuration. Mesh points are generated automatically by the algorithm in a manner which ensures a smooth variation of elements, and the resulting triangulation constitutes the Delaunay triangulation of these points. The algorithm combines the mathematical elegance and efficiency of Delaunay triangulation algorithms with the desirable point placement features, boundary integrity, and robustness traditionally associated with advancing-front-type mesh generation strategies. The method offers increased robustness over previous algorithms in that it cannot fail regardless of the initial boundary point distribution and the prescribed cell size distribution throughout the flow-field.

  14. An advancing front Delaunay triangulation algorithm designed for robustness

    NASA Technical Reports Server (NTRS)

    Mavriplis, D. J.

    1992-01-01

    A new algorithm is described for generating an unstructured mesh about an arbitrary two-dimensional configuration. Mesh points are generated automatically by the algorithm in a manner which ensures a smooth variation of elements, and the resulting triangulation constitutes the Delaunay triangulation of these points. The algorithm combines the mathematical elegance and efficiency of Delaunay triangulation algorithms with the desirable point placement features, boundary integrity, and robustness traditionally associated with advancing-front-type mesh generation strategies. The method offers increased robustness over previous algorithms in that it cannot fail regardless of the initial boundary point distribution and the prescribed cell size distribution throughout the flow-field.

  15. Solidification of basaltic magma during flow in a dike.

    USGS Publications Warehouse

    Delaney, P.T.; Pollard, D.D.

    1982-01-01

    A model for time-dependent unsteady heat transfer from magma flowing in a dyke is developed. The ratio of solidification T to magma T is the most important parameter. Observations of volcanic fissure eruptions and study of dykes near Ship Rock, New Mexico, show that the low T at dyke margins and the rapidly advancing solidification front predicted by the model are qualitatively correct.-M.S.

  16. Front end support systems for the Advanced Photon Source

    SciTech Connect

    Barraza, J.; Shu, D.; Kuzay, T.M.

    1993-10-01

    The support system designs for the Advanced Photon Source (APS) front ends are complete and will be installed in 1994. These designs satisfy the positioning and alignment requirements of the front end components installed inside the storage ring tunnel, including the photon beam position monitors, fixed masks, photon and safety shutters, filters, windows, and differential pumps. Other components include beam transport pipes and ion pumps. The designs comprise 3-point kinematic mounts and single axis supports to satisfy various multi-direction positioning requirements from course to ultra-precise. The confined space inside the storage ring tunnel has posed engineering challenges in the design of these devices, considering some components weigh as much as 500 kg. These challenges include designing for mobility during commissioning and initial alignment, mechanical and thermal stability, and precise low profile vertical and horizontal positioning. As a result, novel stages and kinematic mounts have emerged with modular and standard designs. This paper will discuss the diverse group of support systems, including specifications and performance data of the prototypes.

  17. Advancement of Solidification Processing Technology Through Real Time X-Ray Transmission Microscopy: Sample Preparation

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.; Curreri, P. A.

    1996-01-01

    Two types of samples were prepared for the real time X-ray transmission microscopy (XTM) characterization. In the first series directional solidification experiments were carried out to evaluate the critical velocity of engulfment of zirconia particles in the Al and Al-Ni eutectic matrix under ground (l-g) conditions. The particle distribution in the samples was recorded on video before and after the samples were directionally solidified. In the second series samples of the above two type of composites were prepared for directional solidification runs to be carried out on the Advanced Gradient Heating Facility (AGHF) aboard the space shuttle during the LMS mission in June 1996. X-ray microscopy proved to be an invaluable tool for characterizing the particle distribution in the metal matrix samples. This kind of analysis helped in determining accurately the critical velocity of engulfment of ceramic particles by the melt interface in the opaque metal matrix composites. The quality of the cast samples with respect to porosity and instrumented thermocouple sheath breakage or shift could be easily viewed and thus helped in selecting samples for the space shuttle experiments. Summarizing the merits of this technique it can be stated that this technique enabled the use of cast metal matrix composite samples since the particle location was known prior to the experiment.

  18. Investigation of advancing front method for generating unstructured grid

    NASA Astrophysics Data System (ADS)

    Thomas, A. M.; Tiwari, S. N.

    1992-06-01

    The advancing front technique is used to generate an unstructured grid about simple aerodynamic geometries. Unstructured grids are generated using VGRID2D and VGRID3D software. Specific problems considered are a NACA 0012 airfoil, a bi-plane consisting of two NACA 0012 airfoil, a four element airfoil in its landing configuration, and an ONERA M6 wing. Inviscid time dependent solutions are computed on these geometries using USM3D and the results are compared with standard test results obtained by other investigators. A grid convergence study is conducted for the NACA 0012 airfoil and compared with a structured grid. A structured grid is generated using GRIDGEN software and inviscid solutions computed using CFL3D flow solver. The results obtained by unstructured grid for NACA 0012 airfoil showed an asymmetric distribution of flow quantities, and a fine distribution of grid was required to remove this asymmetry. On the other hand, the structured grid predicted a very symmetric distribution, but when the total number of points were compared to obtain the same results it was seen that structured grid required more grid points.

  19. Determination for the Entrapment Criterion of Non-metallic Inclusions by the Solidification Front During Steel Centrifugal Continuous Casting

    NASA Astrophysics Data System (ADS)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-06-01

    In the current study, the three-dimensional fluid flow, heat transfer, and solidification in steel centrifugal continuous casting strands were simulated. The volume of fluid model was used to solve the multiphase phenomena between the molten steel and the air. The entrapment and final distribution of inclusions in the solidified shell were studied with the discussion on the effect of rotation behavior of the caster system. Main results indicate that after applying the rotation of the shell, the fluid flow transformed from a recirculation flow to a rotation flow in the mold region and was driven to flow around in the casting direction. As the distance below the meniscus increased, the distribution of the tangential speed of the flow and the centrifugal force along one diameter of the strand became symmetrical gradually. The jet flow from the nozzle hardly impinged on the same location on the shell due to the rotation of the shell during solidification. Thus, the shell thickness on the same height was uniform around, and the thinning shell and a hot spot on the surface of shell were avoided. Both of the measurement and the calculation about the distribution of oxide inclusions along the radial direction indicated the number of inclusions at the side and the center was more than that at the quarter on the cross section of billet. With a larger diameter, inclusions tended to be entrapped toward the center area of the billet.

  20. Transport mechanisms of falling crystals detached from the freezing front during solidification of a hypereutectic binary mixture.

    PubMed

    Chakraborty, Suman; Kumar, Aloke

    2005-07-01

    Experiments studying transport phenomena during directional solidification of a hypereutectic binary solution in a top-cooled rectangular cavity are often characterized by the descendence of fragmented solid crystals through the unfrozen fluid. This observation, however, is yet to be fundamentally explained from a theoretical perspective. In this Letter, we propose a new model to describe stochastic dynamics of the falling crystals, which is not only applicable to this specific situation, but also appropriate for a generalized mathematical description of evolution of solid particles in the presence of stochastic fluctuations from the ambience accompanied by the growth or dissolution of crystals. Simulations of the proposed model also show an extremely good agreement between the theoretical predictions and earlier experimental findings.

  1. Advanced integrated safeguards using front-end-triggering devices

    SciTech Connect

    Howell, J.A.; Whitty, W.J.

    1995-12-01

    This report addresses potential uses of front-end-triggering devices for enhanced safeguards. Such systems incorporate video surveillance as well as radiation and other sensors. Also covered in the report are integration issues and analysis techniques.

  2. CHARACTERIZATION OF THE ADVANCED RADIOGRAPHIC CAPABILITY FRONT END ON NIF

    SciTech Connect

    Haefner, C; Heebner, J; Dawson, J; Fochs, S; Shverdin, M; Crane, J K; Kanz, V K; Halpin, J; Phan, H; Sigurdsson, R; Brewer, W; Britten, J; Brunton, G; Clark, W; Messerly, M J; Nissen, J D; Nguyen, H; Shaw, B; Hackel, R; Hermann, M; Tietbohl, G; Siders, C W; Barty, C J

    2009-07-15

    We have characterized the Advanced Radiographic Capability injection laser system and demonstrated that it meets performance requirements for upcoming National Ignition Facility fusion experiments. Pulse compression was achieved with a scaled down replica of the meter-scale grating ARC compressor and sub-ps pulse duration was demonstrated at the Joule-level.

  3. Advancement of X-Ray Microscopy Technology and its Application to Metal Solidification Studies

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.; Curreri, Peter A.

    1996-01-01

    The technique of x-ray projection microscopy is being used to view, in real time, the structures and dynamics of the solid-liquid interface during solidification. By employing a hard x-ray source with sub-micron dimensions, resolutions of 2 micrometers can be obtained with magnifications of over 800 X. Specimen growth conditions need to be optimized and the best imaging technologies applied to maintain x-ray image resolution, contrast and sensitivity. It turns out that no single imaging technology offers the best solution and traditional methods like radiographic film cannot be used due to specimen motion (solidification). In addition, a special furnace design is required to permit controlled growth conditions and still offer maximum resolution and image contrast.

  4. [Recent advance in solidification/stabilization technology for the remediation of heavy metals-contaminated soil].

    PubMed

    Hao, Han-zhou; Chen, Tong-bin; Jin, Meng-gui; Lei, Mei; Liu, Cheng-wu; Zu, Wen-pu; Huang, Li-mi

    2011-03-01

    Remediation of heavy metals-contaminated soil is still a difficulty and a hotspot of international research projects. At present, the technologies commonly adopted for the remediation of contaminated sites mainly include excavation, solidification/stabilization (S/S), soil washing, soil vapor extraction (SVE), thermal treatment, and bioremediation. Based on the S/S technical guidelines of Unite State Environmental Protection Agency (EPA) and United Kingdom Environment Agency (EA) and the domestic and foreign patents, this paper introduced the concepts of S/S and its development status at home and abroad, and discussed its future development directions. Solidification refers to a process that binds contaminated media with a reagent, changing the media's physical properties via increasing its compressive strength, decreasing its permeability, and encapsulating the contaminants to form a solid material. Stabilization refers to the process that involves a chemical reaction which reduces the leachability of a waste, chemically immobilizes the waste and reduces its solubility, making the waste become less harmful or less mobile. S/S technology includes cement solidification, lime pozzolanic solidification, plastic materials stabilization, vitrification, and regent-based stabilization. Stabilization (or immobilization) treatment processes convert contaminants to less mobile forms through chemical or thermal interactions. In stabilization technology, the aim of adding agents is to change the soil physical and chemical properties through pH control technology, redox potential technology, precipitation techniques, adsorption technology, and ion-exchange technology that change the existing forms of heavy metals in soil, and thus, reduce the heavy metals bioavailability and mobility. This review also discussed the S/S evaluation methods, highlighted the need to enhance S/S technology in the molecular bonding, soil polymers, and formulation of China's S/S technical guidelines.

  5. Quantifying Spatiotemporal Patterns in the Advancing Front of Twitching Bacterial Colonies

    NASA Astrophysics Data System (ADS)

    Shelton, Erin; Giuliani, Max; Burrows, Lori; Dutcher, John

    Type IV pili (T4P) are very thin (5-8 nm in diameter) protein filaments that can be extended and retracted by certain classes of Gram-negative bacteria including P. aeruginosa. These bacteria use T4P to move across viscous interfaces, referred to twitching motility. Twitching can occur for isolated cells or in a collective manner. Using a custom-built, temperature and humidity controlled environmental chamber, together with particle image velocimetry and Fourier analysis techniques, we characterized the evolution of the advancing front of expanding colonies. We find that the advancing front consists of finger-like protrusions consisting of many bacteria, with the cells within the expanding colony arranged in a lattice-like pattern. We have characterized the average speed, width and bacterial orientation within the fingers as a function of agar concentration/stiffness. In addition, we have analyzed the motion of individual cells within the fingers at high spatial and temporal resolution.

  6. Microwave solidification project overview

    SciTech Connect

    Sprenger, G.

    1993-01-01

    The Rocky Flats Plant Microwave Solidification Project has application potential to the Mixed Waste Treatment Project and the The Mixed Waste Integrated Program. The technical areas being addressed include (1) waste destruction and stabilization; (2) final waste form; and (3) front-end waste handling and feed preparation. This document covers need for such a program; technology description; significance; regulatory requirements; and accomplishments to date. A list of significant reports published under this project is included.

  7. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    NASA Technical Reports Server (NTRS)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  8. The advance of an advantageous allele: Nucleation, front propagation, and seasonal effects

    NASA Astrophysics Data System (ADS)

    O'Malley, Lauren

    Both community ecology and conservation biology seek further understanding of factors governing the advance of an invasive species. I model biological invasion as a two-species, individual-based stochastic process on a two-dimensional landscape. The ecologically superior invader and a resident species compete for space preemptively. The invasive species can occur through random, rare mutations of the resident species, or as a repeated introduction into the environment. To understand how individual-level processes may govern population patterns, I invoke the physical theory for nucleation of spatial systems. Nucleation theory discriminates between single-cluster and multi-cluster dynamics. A sufficiently low mutation or introduction rate, or a sufficiently small environment generates single-cluster dynamics, an inherently stochastic process. An increased mutation or introduction rate, or larger system size generates multi-cluster invasion, where spatial averaging produces nearly deterministic global dynamics. For this process, an analytical approximation from nucleation theory, called Avrami's Law, describes the time-dependent behavior for the densities with remarkable accuracy. Once invasive clusters grow large enough, observations of the invasive advance occur only through a small "window" of space, where we can approximate the advance as that of a linear propagating front. One can then employ the concept of a "roughened" front to quantify effects of discreteness and stochasticity on invasion, and thus study roughening of the front using the framework of non-equilibrium interface growth. The analysis, which includes calculating the scaling (roughness and dynamic) exponents, corrections to the asymptotic front velocity, and the probability distribution of both the surface roughness and the front runner's relative position, indicates that initially flat, linear invading fronts exhibit Kardar-Parisi-Zhang (KPZ) roughening in one transverse dimension. I also study the

  9. An analogue study of the influence of solidification on the advance and surface thermal signature of lava flows

    NASA Astrophysics Data System (ADS)

    Garel, F.; Kaminski, E.; Tait, S.; Limare, A.

    2014-06-01

    The prediction of lava flow advance and velocity is crucial during an effusive volcanic crisis. The effusion rate is a key control of lava dynamics, and proxies have been developed to estimate it in near real-time. The thermal proxy in predominant use links the satellite-measured thermal radiated power to the effusion rate. It lacks however a robust physical basis to allow time-dependent modeling. We investigate here through analogue experiments the coupling between the spreading of a solidifying flow and its surface thermal signal. We extract a first order behavior from experimental results obtained using polyethylene glycol (PEG) wax, that solidifies abruptly during cooling. We find that the flow advance is discontinuous, with relatively low supply rates yielding long stagnation phases and compound flows. Flows with higher supply rates are less sensitive to solidification and display a spreading behavior closer to that of purely viscous currents. The total power radiated from the upper surface also grows by stages, but the signal radiated by the hottest and liquid part of the flow reaches a quasi-steady state after some time. This plateau value scales around half of the theoretical prediction of a model developed previously for the spreading and cooling of isoviscous gravity currents. The corrected scaling yields satisfying estimates of the effusion rate from the total radiated power measured on a range of basaltic lava flows. We conclude that a gross estimate of the supply rate of solidifying flows can be retrieved from thermal remote-sensing, but the predictions of lava advance as a function of effusion rate appears a more difficult task due to chaotic emplacement of solidifying flows.

  10. Progress with simple binary alloy solidification problems

    SciTech Connect

    Wilson, D.G.; Solomon, A.D.; Alexiades, V.

    1981-01-01

    We give a preliminary report of our studies on binary alloy solidification. In what follows we state the mathematical problem, which we assume represents the solidification of a simple binary alloy; we give a very brief introduction to two component phase diagrams, whose relations we assume hold at the solidification front; we describe our phlogiston formulation of the problem, which is derived by analogy with the enthalpy method for simpler problems; we describe the finite difference scheme, with which we computer the various constituents of our phlogiston formulation; and finally we relate our computational experience with the model so far.

  11. Melt Flow Control in the Directional Solidification of Binary Alloys

    NASA Technical Reports Server (NTRS)

    Zabaras, Nicholas

    2003-01-01

    Our main project objectives are to develop computational techniques based on inverse problem theory that can be used to design directional solidification processes that lead to desired temperature gradient and growth conditions at the freezing front at various levels of gravity. It is known that control of these conditions plays a significant role in the selection of the form and scale of the obtained solidification microstructures. Emphasis is given on the control of the effects of various melt flow mechanisms on the local to the solidification front conditions. The thermal boundary conditions (furnace design) as well as the magnitude and direction of an externally applied magnetic field are the main design variables. We will highlight computational design models for sharp front solidification models and briefly discuss work in progress toward the development of design techniques for multi-phase volume-averaging based solidification models.

  12. An integrated meso-scale numerical model of melting and solidification in laser welding

    NASA Astrophysics Data System (ADS)

    Duggan, G.; Tong, M.; Browne, D. J.

    2012-01-01

    The authors present an integrated numerical model for the simulation of laser spot welding of an aluminium alloy at meso-scale in 2D. This model deals with the melting of the parent materials which form the weld pool and the subsequent solidification of the liquid metal in the pool, during the welding process. The melting of the parent materials due to the applied heating power is an important phenomenon, which determines the conditions at the onset of solidification, such as the geometry of the weld pool and the distribution of the temperature field. An enthalpy method is employed to predict the melting during the heating phase of welding. A Gaussian distribution is used to model the heat input from the laser. Once the laser beam is switched off and the melting halts, solidification commences. The UCD front tracking model [1,2] for alloy solidification is applied to predict the advancement of the columnar dendritic front, and a volume-averaging formulation is used to simulate nucleation and growth of equiaxed dendrites. A mechanical blocking criterion is used to define dendrite coherency, and the columnar-to-equiaxed transition within the weld pool is predicted.

  13. The Advanced Exploration Systems Water Recovery Project: Innovation on 2 Fronts

    NASA Technical Reports Server (NTRS)

    Sarguisingh, Miriam M.; Neumeyer, Derek; Shull, Sarah

    2012-01-01

    As NASA looks forward to sending humans farther away from Earth, we will have to develop a transportation architecture that is highly reliable and that can sustain life for long durations without the benefit of Earth s proximity for continuous resupply or even operational guidance. NASA has consistently been challenged with performing great feats of innovation, but particularly in this time of economic stress, we are challenged to go farther with less. The Advanced Exploration Systems (AES) projects were implemented to address both of these needs by not only developing innovative technologies, but by incorporating innovative management styles and processes that foster the needed technical innovation given a small amount of resources. This presentation explains how the AES Water Recovery Project is exhibiting innovation on both fronts; technical and process. The AES Water Recovery Project (WRP) is actively engineering innovative technologies in order to maximize the efficiency of water recovery. The development of reliable, energy-efficient, and low-mass spacecraft systems to provide environmental control and life support (ECLS) is critical to enable long-duration human missions outside of low-Earth orbit. Recycling of life support consumables is necessary to reduce resupply mass and provide for vehicle autonomy. To address this, the WRP is working on a rotary distiller that has shown enhanced performance over the state-of-the-art (SOA). Additionally, the WRP is looking at innovative ways to address issues present in the state-of-the-art (SOA) systems pertaining to toxicity and calcium scale buildup. As an AES project, the WRP has a more streamlined Skunk Works like approach to technology development intended to reduce overhead but achieve a more refined end product. The project has incorporated key partnerships between NASA centers as well as between NASA and industry. A minimal project management style has been implemented such that risks are managed and

  14. Solidification of undercooled liquids

    NASA Technical Reports Server (NTRS)

    Perepezko, J. H.; Shiohara, Y.; Paik, J. S.; Flemmings, M. C.

    1982-01-01

    During rapid solidification processing (RSP) the amount of liquid undercooling is an important factor in determining microstructural development by controlling phase selection during nucleation and morphological evolution during crystal growth. While undercooling is an inherent feature of many techniques of RSP, the deepest undercoolings and most controlled studies have been possible in carefully prepared fine droplet samples. From past work and recent advances in studies of nucleation kinetics it has become clear that the initiation of crystallization during RSP is governed usually by heterogeneous sites located at surfaces. With known nucleant sites, it has been possible to identify specific pathways of metastable phase formation and microstructural development in alloys. These advances have allowed for a clearer assessment of the interplay between undercooling, cooling rate and particle size statistics in structure formation. New approaches to the examination of growth processes have been developed to follow the thermal behavior and morphology in small samples in the period of rapid crystallization and recalescence. Based upon the new experimental information from these studies, useful models can be developed for the overall solidification process to include nucleation behavior, thermodynamic constraints, thermal history, growth kinetics, solute redistribution and resulting structures. From the refinement of knowledge concerning the underlying factors that govern RSP a basis is emerging for an effective alloy design and processing strategy.

  15. Formation of bands of ultrafine beryllium particles during rapid solidification of Al-Be alloys: Modeling and direct observations

    SciTech Connect

    Elmer, J.W.; Tanner, L.E.; Smith, P.M.; Wall, M.A. ); Aziz, M.J. . Div. of Applied Sciences)

    1994-04-01

    Rapid solidification of dilute hyper-eutectic and monotectic alloys sometimes produces a dispersion of ultrafine randomly-oriented particles that lie in arrays parallel to the advancing solidification front. The authors characterize this effect in Al-Be where Be-rich particles with diameters on the order of 10 nm form in arrays spaced approximately 25 nm apart, and they present a model of macroscopically steady state but microscopically oscillatory motion of the solidification front to explain this unusual microstructure. The proposed mechanism involves; (i) the build-up of rejected solute in a diffusional boundary layer which slows down the growing crystal matrix, (2) the boundary layer composition entering a metastable liquid miscibility gap, (3) homogeneous nucleation of solute rich liquid droplets in the boundary layer, and crystallization of these droplets, and (4) growth of the matrix past the droplets and its reformation into a planar interface. The size of the Be-rich particles is limited by the beryllium supersaturation in the diffusional boundary layer. A numerical model was developed to investigate this solidification mechanism, and the results of the model are in good agreement with experimental observations of rapidly solidified Al-5 at.% Be.

  16. Modelling Directional Solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Zhou, Jian; Yuan, Weijun

    1992-01-01

    The long range goal of this program has been to develop an improved understanding of phenomena of importance to directional solidification, in order to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Current emphasis is on determining the influence of perturbations on directional solidification.

  17. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1991-01-01

    The long range goal of this program is to develop an improved understanding of phenomena of importance to directional solidification and to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Current emphasis is on determining the influence of perturbations on directional solidification.

  18. Explosive bonding and its application in the Advanced Photon Source front-end and beamline components design

    SciTech Connect

    Shu, D.; Li, Y.; Ryding, D.; Kuzay, T.M.; Brasher, D.

    1994-12-01

    Explosive bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bonding between two or more similar or dissimilar materials. Since 1991, a number of explosive-bonding joints have been designed for high-thermal-load ultrahigh-vacuum (UHV) compatible components in the Advanced Photon Source. A series of standardized explosive bonded joint units has also been designed and tested, such as: oxygen-free copper (OFHC) to stainless-steel vacuum joints for slits and shutters, GlidCop to stainless-steel vacuum joints for fixed masks, and GlidCop to OFHC thermal and mechanical joints for shutter face-plates, etc. The design and test results for the explosive bonding units to be used in the Advanced Photon Source front ends and beamlines will be discussed in this paper.

  19. Explosive bonding and its application in the advanced photon source front-end and beamline components design

    NASA Astrophysics Data System (ADS)

    Shu, D.; Li, Y.; Ryding, D.; Kuzay, T. M.; Brasher, Dave

    1995-02-01

    Explosive bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bonding between two or more similar or dissimilar materials. Since 1991, a number of explosive bonding joints have been designed for high-thermal-load ultrahigh-vacuum (UHV) components in the Advanced Photon Source. A series of standardized explosive bonded joint units has also been designed and tested, such as oxygen-free copper (OFHC) to stainless-steel vacuum joints for slits and shutters, GlidCop (GlidCop is a trademark of SCM Metal Products, Inc.) to stainless-steel vacuum joints for fixed masks, and GlidCop to OFHC thermal and mechanical joints for shutter face plates, etc. The design and test results for the explosive bonding units to be used in the Advanced Photon Source front ends and beamlines will be discussed in this paper.

  20. Advances in Light-Front QCD and New Perspectives for QCD from AdS/CFT

    SciTech Connect

    Brodsky, Stanley J.; de Teramond, Guy F.; /Costa Rica U.

    2005-10-26

    The light-front quantization of gauge theories in light-cone gauge provides a frame-independent wavefunction representation of relativistic bound states, simple forms for current matrix elements, explicit unitarity, and a Fock space built on a trivial vacuum. The AdS/CFT correspondence has led to important insights into the properties of quantum chromodynamics even though QCD is a broken conformal theory. We have recently shown how a model based on a truncated AdS space can be used to obtain the hadronic spectrum of q{bar q}, qqq and gg bound states, as well as their respective light-front wavefunctions. Specific hadrons are identified by the correspondence of string modes with the dimension of the interpolating operator of the hadron's valence Fock state, including orbital angular momentum excitations. The predicted mass spectrum is linear M {proportional_to} L at high orbital angular momentum, in contrast to the quadratic dependence M{sup 2}/L found in the description of spinning strings. Since only one parameter, the QCD scale {Lambda}{sub QCD}, is introduced, the agreement with the pattern of physical states is remarkable. In particular, the ratio of {Delta} to nucleon trajectories is determined by the ratio of zeros of Bessel functions. As a specific application of QCD dynamics from AdS/CFT duality, we describe a computation of the proton magnetic form factor in both the space-like and time-like regions. The extended AdS/CFT space-time theory also provides an analytic model for hadronic light-front wavefunctions, thus providing a relativistic description of hadrons in QCD at the amplitude level. The model wavefunctions display confinement at large inter-quark separation and conformal symmetry at short distances. In particular, the scaling and conformal properties of the LFWFs at high relative momenta agree with perturbative QCD. These AdS/CFT model wavefunctions could be used as an initial ansatz for a variational treatment of the light-front QCD Hamiltonian.

  1. Slow advance of the weathering front during deep, supply-limited saprolite formation in the tropical Highlands of Sri Lanka

    NASA Astrophysics Data System (ADS)

    Hewawasam, Tilak; von Blanckenburg, Friedhelm; Bouchez, Julien; Dixon, Jean L.; Schuessler, Jan A.; Maekeler, Ricarda

    2013-10-01

    Silicate weathering - initiated by major mineralogical transformations at the base of ten meters of clay-rich saprolite - generates the exceptionally low weathering flux found in streams draining the crystalline rocks of the mountainous and humid tropical Highlands of Sri Lanka. This conclusion is reached from a thorough investigation of the mineralogical, chemical, and Sr isotope compositions of samples within a regolith profile extending >10 m from surface soil through the weathering front in charnockite bedrock (a high-grade metamorphic rock), corestones formed at the weathering front, as well as from the chemical composition of the dissolved loads in nearby streams. Weatherable minerals and soluble elements are fully depleted at the top of the profile, showing that the system is supply-limited, such that weathering fluxes are controlled directly by the supply of fresh minerals. We determine the weathering rates using two independent means: (1) in situ-produced cosmogenic nuclides in surface soil and creek sediments in the close vicinity of the regolith combined with immobile element mass balance across the regolith and (2) river dissolved loads. Silicate weathering rates determined from both approaches range from 16 to 36 t km-2 y-1, corresponding to a weathering front advance rate of 6-14 mm ky-1. These rates agree across the 101 to 104 y time scales over which our rate metrics integrate, suggesting that the weathering system operates at steady state. Within error these rates are furthermore compatible with those obtained by modeling the advance rate of the weathering front from chemical gradients and mineral dissolution rates. The silicate weathering flux out of the weathering profile, measured on small creeks, amounts to 84% of the profile’s export flux; the remaining 16% is contributed by non-silicate, atmospheric-derived input. The silicate weathering flux, as measured by dissolved loads in large catchments, amounts to ca. 50% of the total dissolved flux

  2. The volume change during solidification

    NASA Technical Reports Server (NTRS)

    Rittich, M.

    1985-01-01

    The liquid-solid phase transformation of solidifying metallic melts is accompanied by a volume change Delta-Vm. This volume change produces a gravity-independent microscopic flow near the solidification front. In a ground-based laboratory, solidification processes are also affected by convection due to temperature and concentration gradients. A quantitative evaluation of the effects of these flows on the formation of structure requires reproducible values of Delta-Vm. Alloys with Delta-Vm = 0 would be best suited for such an evaluation, while alloys with a constant value for Delta-Vm are still usable. Another requirement is related to a solidus-liquidus interval which is as small as possible. One-phase alloys, which would be particularly well suited, could not be found. For these reasons, alloys which solidify in two phases, as for example eutectics, have been considered, taking into account the Al-Ge system. Attention is given to the volume change at the melting point, the measurement of this change, the volume change at solidification, and applications to terrestrial technology.

  3. Development/Demonstration of an Advanced Oxy-Fuel Front-End System

    SciTech Connect

    Mighton, Steven, J.

    2007-08-06

    Owens Corning and other glass manufacturers have used oxy-fuel combustion technology successfully in furnaces to reduce emissions, increase throughput, reduce fuel consumption and, depending on the costs of oxygen and fuel, reduce energy costs. The front end of a fiberglass furnace is the refractory channel system that delivers glass from the melter to the forming process. After the melter, it is the second largest user of energy in a fiberglass plant. A consortium of glass companies and suppliers, led by Owens Corning, was formed to develop and demonstrate oxy/fuel combustion technology for the front end of a fiberglass melter, to demonstrate the viability of this energy saving technology to the U.S. glass industry, as a D.O.E. sponsored project. The project goals were to reduce natural gas consumption and CO2 green house gas emissions by 65 to 70% and create net cost savings after the purchase of oxygen to achieve a project payback of less than 2 years. Project results in Jackson, TN included achieving a 56% reduction in gas consumption and CO2 emissions. A subsequent installation in Guelph ON, not impacted by unrelated operational changes in Jackson, achieved a 64% reduction. Using the more accurate 64% reduction in the payback calculation yielded a 2.2 year payback in Jackson. The installation of the demonstration combustion system saves 77,000 DT/yr of natural gas or 77 trillion Btu/yr and eliminates 4500 tons/yr of CO2 emissions. This combustion system is one of several energy and green house gas reduction technologies being adopted by Owens Corning to achieve aggressive goals relating to the company’s global facility environmental footprint.

  4. The influence of gravity level during directional solidification of immiscible alloys

    NASA Technical Reports Server (NTRS)

    Andrews, J. B.; Schmale, A. L.; Sandlin, A. C.

    1992-01-01

    During directional solidification of immiscible (hypermonotectic) alloys it is theoretically possible to establish a stable macroscopically-planar solidification front, and thus avoid sedimentation. Unfortunately, convective instabilities often occur which interfere with the directional solidification process. In this paper, stability conditions are discussed and results presented from directional solidification studies carried out aboard NASA's KC-135 zero-g aircraft. Samples were directionally solidified while the effective gravity level was varied from approximately 0.01 g for 25 s to 1.8 g for 45 s. Dramatic variations in microstructure were observed with gravity level during solidification.

  5. Advances in Front-end Enabling Technologies for Thermal Infrared ` THz Torch' Wireless Communications

    NASA Astrophysics Data System (ADS)

    Hu, Fangjing; Lucyszyn, Stepan

    2016-09-01

    The thermal (emitted) infrared frequency bands (typically 20-40 and 60-100 THz) are best known for remote sensing applications that include temperature measurement (e.g. non-contacting thermometers and thermography), night vision and surveillance (e.g. ubiquitous motion sensing and target acquisition). This unregulated part of the electromagnetic spectrum also offers commercial opportunities for the development of short-range secure communications. The ` THz Torch' concept, which fundamentally exploits engineered blackbody radiation by partitioning thermally generated spectral radiance into pre-defined frequency channels, was recently demonstrated by the authors. The thermal radiation within each channel can be independently pulse-modulated, transmitted and detected, to create a robust form of short-range secure communications within the thermal infrared. In this paper, recent progress in the front-end enabling technologies associated with the THz Torch concept is reported. Fundamental limitations of this technology are discussed; possible engineering solutions for further improving the performance of such thermal-based wireless links are proposed and verified either experimentally or through numerical simulations. By exploring a raft of enabling technologies, significant enhancements to both data rate and transmission range can be expected. With good engineering solutions, the THz Torch concept can exploit nineteenth century physics with twentieth century multiplexing schemes for low-cost twenty-first century ubiquitous applications in security and defence.

  6. Advanced Optics for a Full Quasi-Optical Front Steering ECRH Upper Launcher for ITER

    SciTech Connect

    Moro, A.; Alessi, E.; Bruschi, A.; Platania, P.; Sozzi, C.; Chavan, R.; Collazos, A.; Goodman, T. P.; Udintsev, V. S.; Henderson, M. A.

    2009-11-26

    A full quasi-optical setup for the internal optics of the Front Steering Electron Cyclotron Resonance Heating (ECRH) Upper Launcher for ITER was designed, proving to be feasible and favorable in terms of additional flexibility and cost reduction with respect to the former design. This full quasi-optical solution foresees the replacement of the mitre-bends in the final section of the launcher with dedicated free-space mirrors to realize the last changes of directions in the launcher. A description of the launcher is given and its advantages presented. The parameters of the expected output beams as well as preliminary evaluations of truncation effects with the physical optics GRASP code are shown. Moreover, a study of mitre-bends replacement with single mirrors for multiple beams is described. In principle it could allow the beams to be larger at the mirror locations (with a further decrease of the peak power density due to partial overlapping) and has the additional advantage to get a larger opening with compressed beams to avoid conflicts with side-walls port. Constraints on the setup, arising both from the resulting beam characteristics in the space of free parameters and from mechanical requirements are taken into account in the analysis.

  7. Modelling direction solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.

    1986-01-01

    The overall objective of this program is to develop an improved understanding of some phenomena of importance to directional solidification. The aim of this research is also to help predict differences in behavior between solidification on Earth and solidification in space. In this report, the validity of the Burton-Primslichter equation is explored. The influence of operating variables on grain and twin generation and propagation in single crystals of In sub (x) Ga sub (1-x) Sb is also investigated.

  8. Capillary-wave description of rapid directional solidification.

    PubMed

    Korzhenevskii, Alexander L; Bausch, Richard; Schmitz, Rudi

    2012-02-01

    A recently introduced capillary-wave description of binary-alloy solidification is generalized to include the procedure of directional solidification. For a class of model systems a universal dispersion relation of the unstable eigenmodes of a planar steady-state solidification front is derived, which readjusts previously known stability considerations. We moreover establish a differential equation for oscillatory motions of a planar interface that offers a limit-cycle scenario for the formation of solute bands and, taking into account the Mullins-Sekerka instability, of banded structures.

  9. Modeling of Detached Solidification

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.; Popov, Dmitri

    1997-01-01

    Our long term goal is to develop techniques to achieve detached solidification reliably and reproducibly, in order to produce crystals with fewer defects. To achieve this goal it is necessary to understand thoroughly the physics of detached solidification. It was the primary objective of the current project to make progress toward this complete understanding. 'Me products of this grant are attached. These include 4 papers and a preliminary survey of the observations of detached solidification in space. We have successfully modeled steady state detached solidification, examined the stability of detachment, and determined the influence of buoyancy-driven convection under different conditions. Directional solidification in microgravity has often led to ingots that grew with little or no contact with the ampoule wall. When this occurred, crystallographic perfection was usually greatly improved -- often by several orders of magnitude. Indeed, under the Soviet microgravity program the major objective was to achieve detached solidification with its resulting improvement in perfection and properties. Unfortunately, until recently the true mechanisms underlying detached solidification were unknown. As a consequence, flight experiments yielded erratic results. Within the past three years, we have developed a new theoretical model that explains many of the flight results. This model gives rise to predictions of the conditions required to yield detached solidification.

  10. Parabolic aircraft solidification experiments

    NASA Technical Reports Server (NTRS)

    Workman, Gary L. (Principal Investigator); Smith, Guy A.; OBrien, Susan

    1996-01-01

    A number of solidification experiments have been utilized throughout the Materials Processing in Space Program to provide an experimental environment which minimizes variables in solidification experiments. Two techniques of interest are directional solidification and isothermal casting. Because of the wide-spread use of these experimental techniques in space-based research, several MSAD experiments have been manifested for space flight. In addition to the microstructural analysis for interpretation of the experimental results from previous work with parabolic flights, it has become apparent that a better understanding of the phenomena occurring during solidification can be better understood if direct visualization of the solidification interface were possible. Our university has performed in several experimental studies such as this in recent years. The most recent was in visualizing the effect of convective flow phenomena on the KC-135 and prior to that were several successive contracts to perform directional solidification and isothermal casting experiments on the KC-135. Included in this work was the modification and utilization of the Convective Flow Analyzer (CFA), the Aircraft Isothermal Casting Furnace (ICF), and the Three-Zone Directional Solidification Furnace. These studies have contributed heavily to the mission of the Microgravity Science and Applications' Materials Science Program.

  11. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.

    1994-01-01

    This grant, NAG8-831, was a continuation of a previous grant, NAG8-541. The long range goal of this program has been to develop an improved understanding of phenomena of importance to directional solidification, in order to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis in the recently completed grant was on determining the influence of perturbations on directional solidification of InSb and InSb-GaSb alloys. In particular, the objective was to determine the influence of spin-up/spin-down (ACRT), electric current pulses and vibrations on compositional homogeneity and grain size.

  12. Microsegregation during directional solidification

    NASA Technical Reports Server (NTRS)

    Coriell, S. R.; Mcfadden, G. B.

    1984-01-01

    During the directional solidification of alloys, solute inhomogeneities transverse to the growth direction arise due to morphological instabilities (leading to cellular or dendritic growth) and/or due to convection in the melt. In the absence of convection, the conditions for the onset of morphological instability are given by the linear stability analysis of Mullins and Sekerka. For ordinary solidification rates, the predictions of linear stability analysis are similar to the constitutional supercooling criterion. However, at very rapid solidification rates, linear stability analysis predicts a vast increase in stabilization in comparison to constitutional supercooling.

  13. Polyethylene solidification of low-level wastes

    NASA Astrophysics Data System (ADS)

    Kalb, P. D.; Colombo, P.

    1985-02-01

    The results of an investigation on the solidification of low-level radioactive waste in polyethylene are discussed. Waste streams included those which result from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Four types of commercially available low-density polyethylenes were employed which encompass a range of processing and property characteristics. Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste and polyethylene type. Property evaluation testing was performed on laboratory-scale specimens to assess the potential behavior of actual waste forms in a disposal environment.

  14. Theoretical study and pathways for nanoparticle capture during solidification of metal melt

    NASA Astrophysics Data System (ADS)

    Xu, J. Q.; Chen, L. Y.; Choi, H.; Li, X. C.

    2012-06-01

    Nanocomposites can provide exciting physical, chemical, and mechanical properties for numerous applications. The solidification processing method has great potential for economical fabrication of bulk nanocomposites, especially for those with crystalline materials as the matrix, such as metal matrix nanocomposites (MMNCs). However, it is extremely difficult to effectively capture nanoparticles (less than 100 nm) into the solidification fronts during solidification. It is thus very important to initiate a theoretical study to examine the physics that governs the interactions between nanoparticles and the solidification front, and to provide enabling pathways for effective nanoparticle capture during solidification. The aim of this paper is to establish a theoretical framework for the fundamental understanding of nanoparticle capture during solidification of metal melt in order to obtain bulk MMNCs. A thermodynamically favorable condition is set as the starting point for further theoretical analysis of the three-party model system, namely a nanoparticle-metal-melt-solidification front. Three key interaction potentials, the interfacial energy at short range (0.2-0.4 nm), the van der Waals potential (especially at a longer range beyond 0.4 nm and up to ˜10 nm) and the Brownian potential, were studied. Three possible pathways for nanoparticle capture were thus devised: viscous capture, Brownian capture and spontaneous capture. Spontaneous capture is proposed as the most favorable for nanoparticle capture during solidification of metal melt. The theoretical model of nanoparticle capture from this study will serve as a powerful tool for future experimental studies to realize exciting functionalities offered by bulk MMNCs.

  15. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    PubMed

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results.

  16. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    PubMed

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results. PMID:26505023

  17. Solidification science in cast MMCs: The influence of merton flemings

    NASA Astrophysics Data System (ADS)

    Rohatgi, Pradeep; Asthana, Rajiv

    2001-09-01

    The solidification science of cast metalmatrix composites (MMC) evolved as a subset of the broad field of solidification of monolithic alloys pioneered by Merton Flemings and his students. As a result of advances in solidification, the cast MMC field has evolved from its early incarnation—employing empirical research to engineer novel materials using versatile and cost-effective casting techniques—to using solidification-science-based approaches to tailor advanced materials for application-specific needs. The current and emerging applications of cast MMCs in a variety of automotive, aerospace, electronic packaging, and consumer-good industries exemplify the maturity of the field and the materials. Innovations in composite-forming techniques and efforts at wider industrial acceptance of MMCs will undoubtedly continue. However, the scientific principles underlying the solidification microstructure evolution that governs the composite properties have become well established, to a great extent, due to Flemings’ early, pioneering work on monolithic alloys and some of his more recent studies on solidification of reinforced metals. This paper reviews some aspects of solidification of discontinuously reinforced cast metals that owe their current understanding to Flemings’ contributions, in particular, the scientific understanding of macro- and microsegregation, fluidity and rheology of multiphase slurries, and stircasting, semi-solid casting, and preform infiltration. Current research to develop and test prototype components made from cast composites, including Al-flyash, Cu-graphite, Al-graphite, Al-alumina, and SiC-Al, is also presented, along with directions for future research.

  18. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1987-01-01

    An improved understanding of the phenomena of importance to directional solidification is attempted to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis is now on experimentally determining the influence of convection and freezing rate fluctuations on compositional homogeneity and crystalline perfection. A correlation is sought between heater temperature profiles, buoyancy-driven convection, and doping inhomogeneities using naphthalene doped with anthracene. The influence of spin-up/spin-down is determined on compositional homogeneity and microstructure of indium gallium antimonide. The effect is determined of imposed melting - freezing cycles on indium gallium antimonide. The mechanism behind the increase of grain size caused by using spin-up/spin-down in directional solidification of mercury cadimum telluride is sought.

  19. Immiscible phase incorporation during directional solidification of hypermonotectics

    NASA Technical Reports Server (NTRS)

    Andrews, J. Barry; Merrick, Roger A.

    1993-01-01

    Solidification processes in immiscible samples were investigated by directly observing the events taking place at the solid-liquid interface during directional solidification. Visualization of these events was made possible through the use of a transparent metal analog system and a temperature gradient stage assembly fitted to an optical microscope. The immiscible transparent analog system utilized was the succinonitrile-glycerol system. This system has been shown to exhibit the same morphological transitions as observed in metallic alloys of monotectic composition. Both monotectic and hypermonotectic composition samples were directionally solidified in order to gain an improved understanding of the manner in which the excess hypermonotectic liquid is incorporated into the solidifying structure. The processing conditions utilized prevented sedimentation of the excess hypermonotectic liquid by directionally solidifying the samples in very thin (13 microns), horizontally oriented cells. High thermal gradient to growth rate ratios (G/R) were used in an effort to prevent constitutional supercooling and the subsequent formation of L(sub 2) droplets in advance of the solidification front during the growth of fibrous composite structures. Results demonstrated that hypermonotectic composites could be produced in samples up to two weight percent off of the monotectic composition by using a G/R ratio greater than or equal to 4.6 x 10(exp 4) C(s)/mm(sup 2) to avoid constitutional supercooling. For hypermonotectic samples processed with G/R ratios below 4.6 x 10(exp 4) C(s)/mm(sup 2), constitutional supercooling occurred and resulted in slight interfacial instability. For these samples, two methods of incorporation of the hypermonotectic liquid were observed and are reported. The correlation between the phase spacing, lambda, and the growth rate, R, was examined and was found to obey a relationship generally associated with a diffusion controlled coupled growth process. For

  20. Analysis of steady-state shallow cell solidification in metal matrix composites

    SciTech Connect

    Michaud, V.J.; Mortensen, A.

    1996-11-01

    The influence of capillarity on the near-plane front solidification of metal matrix composites is examined by analysis of the one-sided solidification of a binary alloy in a planar interstice of constant width in the limit of low Peclet number. The authors assume that in this limit, solute isoconcentrates in the liquid are everywhere orthogonal to the growth direction. Capillary causes the alloy to solidify in a cellular mode, even in the absence of constitutional supercooling. Two solution branches are derived for this solidification mode, one for shallow symmetric cells, the other for asymmetric cells. Restricting attention to the former solution branch, as the growth velocity increases, or the temperature gradient decreases, the cell amplitude increases gradually, to reach a critical point which depends strongly on the contact angle along the reinforcement/solidification front triple line.

  1. Solidification mechanism transition of liquid Co-Cu-Ni ternary alloy

    NASA Astrophysics Data System (ADS)

    Zang, D. Y.; Wang, H. P.; Dai, F. P.; Langevin, D.; Wei, B.

    2011-01-01

    We report a solidification mechanism transition of liquid ternary Co45Cu45Ni10 alloy when it solidifies at a critical undercooling of about 344 K. When undercooling at Δ T<344 K, the solidification process is characterized by primary S (Co) dendritic growth and a subsequent peritectic transition. The dendritic growth velocity of S (Co) dendrite increases with the rise of undercooling. However, once Δ T>344 K, the solidification velocity decreases with the increase of undercooling. In this case, liquid/liquid phase separation takes place prior to solidification. The minor L2 (Cu) droplets hinder the motion of the solidification front, and a monotectic transition may occur in the major L1 phase. These facts caused by metastable phase separation are responsible for the slow growth at high undercoolings.

  2. Solidification of undercooled metals

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1984-01-01

    The present investigation is concerned with the subject of undercooling (i.e., supercooling) in the case of metal alloys, taking into account the effects of undercooling on microstructure and microsegregation in alloys which solidify in a crystalline manner. Techniques for obtaining a large degree of undercooling are discussed. These techniques make it possible to eliminate heterogeneous nucleants from the melt and to remove container nucleation effects. The nucleation behavior of small metal droplets is considered along with the formation of a dispersion of fine droplets in a suitable inert medium, the mixing of fine metal powders with glass powder, and the levitation melting technique. Attention is given to solidification with rapid interface velocity, aspects of dendritic morphology, and thermal measurements during solidification of undercooled droplets.

  3. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1990-01-01

    The long range goal is to develop an improved understanding of phenomena of importance to directional solidification, to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis during the period of this grant was on experimentally determining the influence of convection and freezing rate fluctuations on compositional homogeneity and crystalline perfection in the vertical Bridgman-Stockbarger technique. Heater temperature profiles, buoyancy-driven convection, and doping inhomogeneties were correlated using naphthalene doped with azulene. In addition the influence of spin-up/spin-down on compositional homogeneity and microstructure of indium gallium antimonide and the effect of imposed melting-freezing cycles on indium gallium antimonide are discussed.

  4. Nuclear waste solidification

    DOEpatents

    Bjorklund, William J.

    1977-01-01

    High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition.

  5. Directional solidification studies in Ni-Al alloys

    SciTech Connect

    Lee, Je-hyun

    1993-05-01

    Three solid phases are involved in the phase equilibria of the intermetallic compound Ni{sub 3}Al near its melting point, {beta}, {gamma}{prime}(Ni{sub 3}Al), and {gamma}. The generally-accepted phase diagram involves a eutectic reaction between {beta}{prime} and {gamma}, but some recent studies agree with an older diagram due to Schramm, which has a eutectic reaction between the {beta} and {gamma}{prime} phases. The phase equilibria near Ni{sub 3}Al compositions was evaluated using quenched directional solidification experiments, that preserve the microstructures tonned at the solidification front, and using diffusion couple experiments. These experiments show that eutectic forms between {beta} and {gamma}{prime} phases, as in the Schramm diagram. Growth and phase transformations of these three phases are also studied in the directional solidification experiments. Microstructure analysis shows that etching of Ni{sub 3}Al({gamma}{prime}) is very sensitive to small composition variations and crystallographic orientation changes. The eutectic solidification study confirms that the equilibrium eutectic is {gamma}{prime}+{beta}, and that the metastable {gamma}+{beta} eutectic might be also produced in this system according to the impurities, solidification rates, and composition variations.

  6. The effects of solidification on sill propagation dynamics and morphology

    NASA Astrophysics Data System (ADS)

    Chanceaux, L.; Menand, T.

    2016-05-01

    Sills are an integral part of the formation and development of larger plutons and magma reservoirs. Thus sills are essential for both the transport and the storage of magma in the Earth's crust. However, although cooling and solidification are central to magmatism, their effects on sills have been so far poorly studied. Here, the effects of solidification on sill propagation dynamics and morphology are studied by means of analogue laboratory experiments. Hot fluid vegetable oil (magma analogue), that solidifies during its propagation, is injected as a sill in a colder layered gelatine solid (elastic host rock analogue). The injection flux and temperature are maintained constant during an experiment and systematically varied between each experiment, in order to vary and quantify the amount of solidification between each experiments. The oil is injected directly at the interface between the two gelatine layers. When solidification effects are small (high injection temperatures and fluxes), the propagation is continuous and the sill has a regular and smooth surface. Inversely, when solidification effects are important (low injection temperatures and fluxes), sill propagation is discontinuous and occurs by steps of surface-area creation interspersed with periods of momentary arrest. The morphology of these sills displays folds, ropy structures on their surface, and lobes with imprints of the leading fronts that correspond to each step of area creation. These experiments show that for a given, constant injected volume, as solidification effects increase, the area of the sills decreases, their thickness increases, and the number of propagation steps increases. These results have various geological and geophysical implications. The morphology of sills, such as lobate structures (interpretation of 3D seismic studies in sedimentary basin) and ropy flow structures (field observations) can be related to solidification during emplacement. Moreover, a non-continuous morphology

  7. Solidification and ordering during directional drying of a colloidal dispersion.

    PubMed

    Goehring, Lucas; Clegg, William J; Routh, Alexander F

    2010-06-15

    During drying, colloidal dispersions undergo processes such as solidification, cracking, and the draining of interstitial pores. Here we show that the solidification of polystyrene and silica dispersions, during directional drying, occurs in two separate stages. These correspond to the initial ordering and subsequent aggregation of the colloidal particles. Transitions between these stages are observed as changes in transparency and color that propagate as distinct fronts along the drying layer. The dynamics of these fronts are shown to arise from a balance between compressive capillary forces and the electrostatic and van der Waals forces described by DLVO theory. This suggests a simple method by which the maximum interparticle repulsion between particles can be measured through the optical inspection of the dynamics of a drying dispersion, under a microscope.

  8. Stability of Detached Solidification

    NASA Technical Reports Server (NTRS)

    Mazuruk, K.; Volz, M. P.; Croell, A.

    2009-01-01

    Bridgman crystal growth can be conducted in the so-called "detached" solidification regime, where the growing crystal is detached from the crucible wall. A small gap between the growing crystal and the crucible wall, of the order of 100 micrometers or less, can be maintained during the process. A meniscus is formed at the bottom of the melt between the crystal and crucible wall. Under proper conditions, growth can proceed without collapsing the meniscus. The meniscus shape plays a key role in stabilizing the process. Thermal and other process parameters can also affect the geometrical steady-state stability conditions of solidification. The dynamic stability theory of the shaped crystal growth process has been developed by Tatarchenko. It consists of finding a simplified autonomous set of differential equations for the radius, height, and possibly other process parameters. The problem then reduces to analyzing a system of first order linear differential equations for stability. Here we apply a modified version of this theory for a particular case of detached solidification. Approximate analytical formulas as well as accurate numerical values for the capillary stability coefficients are presented. They display an unexpected singularity as a function of pressure differential. A novel approach to study the thermal field effects on the crystal shape stability has been proposed. In essence, it rectifies the unphysical assumption of the model that utilizes a perturbation of the crystal radius along the axis as being instantaneous. It consists of introducing time delay effects into the mathematical description and leads, in general, to stability over a broader parameter range. We believe that this novel treatment can be advantageously implemented in stability analyses of other crystal growth techniques such as Czochralski and float zone methods.

  9. Solidification process for sludge residue

    SciTech Connect

    Pearce, K.L.

    1998-09-10

    This report investigates the solidification process used at 100-N Basin to solidify the N Basin sediment and assesses the N Basin process for application to the K Basin sludge residue material. This report also includes a discussion of a solidification process for stabilizing filters. The solidified matrix must be compatible with the Environmental Remediation Disposal Facility acceptance criteria.

  10. The effects of solidification on sill propagation dynamics and geometry

    NASA Astrophysics Data System (ADS)

    Lola, Chanceaux; Thierry, Menand

    2015-04-01

    The effects of solidification on sill propagation dynamics and geometry are studied by means of analogue laboratory experiments. Hot fluid vegetable oil (a magma analogue), that solidifies during its propagation, is injected as a sill in a colder layered gelatine solid (an elastic host rock analogue). The injection flux and temperature are maintained constant during an experiment. In order to vary the importance of solidification and quantify its effect on sill propagation, the injection flux and temperature are systematically varied between each experiment. Depending on the importance of solidification effects, two extreme behaviours for sill propagation dynamics and geometry are observed. When solidification effects are small (high injection temperatures and fluxes), the propagation is continuous and the sill has a regular and smooth surface. Inversely, when solidification effects are important (low injection temperatures and fluxes), sill propagation is discontinuous and occurs by steps. After each propagation step, the sill stalls, thickens progressively by storing hot fluid vegetable oil beneath the partially solidified intrusion, without growing neither in length nor in breadth, and after a pause, the propagation initiates again, soon followed by a new episode of momentary arrest. The geometry of these sills displays folds, ropy structures on their surface, and lobes with imprints of the leading fronts that correspond to each step of surface creation. These experiments show that for a given, constant injected volume, as solidification effects increase, the surface of the sills decreases, their thickness increases, and the number of propagation steps increases. In the same way lower solidification effects promote larger sill surfaces, lower thicknesses, and a lower number of propagation steps. These results have various geological and geophysical implications. Regarding the geometry of sills, 3D seismic studies in sedimentary basins reveal sills with lobate

  11. Fundamentals of rapid solidification processing

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Shiohara, Yuh

    1985-01-01

    An attempt is made to illustrate the continuous change that occurs in the solidification behavior of undercooled melts, as cooling rates increase from 0.0001 K/sec to about 1000 K/sec. At the higher cooling rates, more significant changes occur as the dendrite tip temperature begins to drop from the equilibrium liquidus. Discontinuous solidification behavior changes will occur if absolute stability is reached, or a metastable phase forms, or solidification proceeds to a glass rather than to a crystalline solid, or if there is significant undercooling prior to nucleation.

  12. Experimental investigation of density behaviors in front of the lower hybrid launcher in experimental advanced superconducting tokamak

    SciTech Connect

    Zhang, L.; Ding, B. J.; Li, M. H.; Kong, E. H.; Wei, W.; Liu, F. K.; Shan, J. F.; Wu, Z. G.; Zhu, L.; Ma, W. D.; Tong, Y. Y.; Li, Y. C.; Wang, M.; Zhao, L. M.; Hu, H. C.; Liu, L.; Collaboration: EAST Team

    2013-06-15

    A triple Langmuir probe is mounted on the top of the Lower Hybrid (LH) antenna to measure the electron density near the LH grills in Experimental Advanced Superconducting Tokamak. In this work, the LH power density ranges from 2.3 MWm{sup −2} to 10.3 MWm{sup −2} and the rate of puffing gas varies from 1.7 × 10{sup 20} el/s to 14 × 10{sup 20} el/s. The relation between the edge density (from 0.3 × n{sub e-cutoff} to 20 × n{sub e-cutoff}, where n{sub e-cutoff} is the cutoff density, n{sub e-cutoff} = 0.74 × 10{sup 17} m{sup −3} for 2.45 GHz lower hybrid current drive) near the LH grill and the LH power reflection coefficients is investigated. The factors, including the gap between the LH grills and the last closed magnetic flux surface, line-averaged density, LH power, edge safety factor, and gas puffing, are analyzed. The experiments show that injection of LH power is beneficial for increasing edge density. Gas puffing is beneficial for increasing grill density but excess gas puffing is unfavorable for coupling and current drive.

  13. Flight 1 technical report for experiment 74-36: Thermal migration of bubbles and their interaction with solidification interfaces

    NASA Technical Reports Server (NTRS)

    Papazian, J. M.; Wilcox, W. R.

    1976-01-01

    Specimens of gas saturated carbon tetrabromide were directionally solidified in a transparent furnace using a gradient freeze technique. The original temperature gradient was 5 C/cm and the cooling rate was 40 C/h. Progress of the experiment was monitored photographically. Gas bubbles were generated at the advancing solidification front in each of the three specimens. The gas bubbles were observed to increase in size, coalesce, and eventually be grown into the solid specimen under low gravity conditions. No bubble detachment from the interface was observed. Identical specimens processed in the laboratory showed bubble nucleation, bubble growth, and eventual bubble detachment due to buoyancy forces. Examination of the specimens showed a significantly greater void content in the low gravity processed samples. The grain size was observed to be finer in the low gravity processed samples.

  14. Heat transfer-solidification kinetics modeling of solidification of castings

    NASA Astrophysics Data System (ADS)

    Stefanescu, Doru M.; Upadhya, G.; Bandyopadhyay, D.

    1990-03-01

    A close examination of the recent developments in the field of computer simulation of solidification process reveals that a combination of both macroscopic and microscopic models is necessary in order to accurately describe the solidification of castings. Currently available macroscopic models include models that describe heat transfer from metal to mold, fluid flow of liquid metal during mold filling, and stress field in the casting. At the microscopic level, the models should include more intricate issues such as solidification kinetics and fluid flow in the mushy zone. Although significant progress has been accomplished over the years in each field, the task of including all of these models into a comprehensive package is far from being complete. This paper describes the state of the art on coupling the macroscopic heat transfer (HT) and microscopic solidification kinetics (SK) models and introduces the latent heat method as a more accurate method for solving the heat source term in the heat conduction equation. A new method for calculation of fraction of solid evolved during solidification based on computer-aided cooling curve analysis (CA-CCA), as well as a method based on nucleation and growth kinetics laws, is discussed. A new nucleation model based on the concept of instantaneous nucleation, which is used to describe equiaxed eutectic solidification of commercial alloys, has been introduced. It is demonstrated that the instantaneous nucleation model agrees well with the experimental results in terms of cooling curves and of evolution of the fraction of solid during solidification. Validation results are also shown for SK models that are based on CA-CCA coupled with HT models for eutectic Al-Si and gray cast iron alloys.

  15. INCONEL 718: A solidification diagram

    NASA Astrophysics Data System (ADS)

    Knorovsky, G. A.; Cieslak, M. J.; Headley, T. J.; Romig, A. D.; Hammetter, W. F.

    1989-10-01

    As part of a program studying weldability of Ni-base superalloys, results of an integrated analytical approach are used to generate a constitution diagram for INCONEL 718* in the temperature range associated with solidification. Differential thermal analysis of wrought material and optical and scanning electron microscopy, electron probe microanalysis, and analytical electron microscopy of gas tungsten arc welds are used in conjunction with solidification theory to generate data points for this diagram. The important features of the diagram are an austenite (γ)/Laves phase eutectic which occurs at ≈19.1 wt pct Nb between austenite containing ≈9.3 wt pct Nb and a Laves phase which contains ≈22.4 wt pct Nb. The distribution coefficient for Nb was found to be ≈0.5. The solidification sequence of INCONEL 718 was found to be (1) proeutectic γ, followed by (2) a γ/NbC eutectic at ≈1250°C, followed by (3) continued γ solidification, followed by (4) a γ/Laves phase eutectic at ≈1200°C. An estimate of the volume fraction eutectic is made using the Scheil solidification model, and the fraction of each phase in the eutectic is calculated via the lever rule. These are compared with experimentally determined values and found to be in good agreement.

  16. Noise and Dynamical Pattern Selection in Solidification

    NASA Technical Reports Server (NTRS)

    Kurtze, Douglas A.

    1997-01-01

    The overall goal of this project was to understand in more detail how a pattern-forming system can adjust its spacing. "Pattern-forming systems," in this context, are nonequilibrium contina whose state is determined by experimentally adjustable control parameter. Below some critical value of the control system then has available to it a range of linearly stable, spatially periodic steady states, each characterized by a spacing which can lie anywhere within some band of values. These systems like directional solidification, where the solidification front is planar when the ratio of growth velocity to thermal gradient is below its critical value, but takes on a cellular shape above critical. They also include systems without interfaces, such as Benard convection, where it is the fluid velocity field which changes from zero to something spatially periodic as the control parameter is increased through its critical value. The basic question to be addressed was that of how the system chooses one of its myriad possible spacings when the control parameter is above critical, and in particular the role of noise in the selection process. Previous work on explosive crystallization had suggested that one spacing in the range should be preferred, in the sense that weak noise should eventually drive the system to that spacing. That work had also suggested a heuristic argument for identifying the preferred spacing. The project had three main objectives: to understand in more detail how a pattern-forming system can adjust its spacing; to investigate how noise drives a system to its preferred spacing; and to extend the heuristic argument for a preferred spacing in explosive crystallization to other pattern-forming systems.

  17. Atomistic to continuum modeling of solidification microstructures

    SciTech Connect

    Karma, Alain; Tourret, Damien

    2015-09-26

    We summarize recent advances in modeling of solidification microstructures using computational methods that bridge atomistic to continuum scales. We first discuss progress in atomistic modeling of equilibrium and non-equilibrium solid–liquid interface properties influencing microstructure formation, as well as interface coalescence phenomena influencing the late stages of solidification. The latter is relevant in the context of hot tearing reviewed in the article by M. Rappaz in this issue. We then discuss progress to model microstructures on a continuum scale using phase-field methods. We focus on selected examples in which modeling of 3D cellular and dendritic microstructures has been directly linked to experimental observations. Finally, we discuss a recently introduced coarse-grained dendritic needle network approach to simulate the formation of well-developed dendritic microstructures. The approach reliably bridges the well-separated scales traditionally simulated by phase-field and grain structure models, hence opening new avenues for quantitative modeling of complex intra- and inter-grain dynamical interactions on a grain scale.

  18. Atomistic to continuum modeling of solidification microstructures

    DOE PAGES

    Karma, Alain; Tourret, Damien

    2015-09-26

    We summarize recent advances in modeling of solidification microstructures using computational methods that bridge atomistic to continuum scales. We first discuss progress in atomistic modeling of equilibrium and non-equilibrium solid–liquid interface properties influencing microstructure formation, as well as interface coalescence phenomena influencing the late stages of solidification. The latter is relevant in the context of hot tearing reviewed in the article by M. Rappaz in this issue. We then discuss progress to model microstructures on a continuum scale using phase-field methods. We focus on selected examples in which modeling of 3D cellular and dendritic microstructures has been directly linked tomore » experimental observations. Finally, we discuss a recently introduced coarse-grained dendritic needle network approach to simulate the formation of well-developed dendritic microstructures. The approach reliably bridges the well-separated scales traditionally simulated by phase-field and grain structure models, hence opening new avenues for quantitative modeling of complex intra- and inter-grain dynamical interactions on a grain scale.« less

  19. Brownian Motion Effects on Particle Pushing and Engulfment During Solidification in Metal-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Ferguson, J. B.; Kaptay, George; Schultz, Benjamin F.; Rohatgi, Pradeep K.; Cho, Kyu; Kim, Chang-Soo

    2014-09-01

    Particle pushing and/or engulfment by the moving solidification front (SF) is important for the uniform distribution of reinforcement particles in metal-matrix composites (MMCs) synthesized from solidification processing, which can lead to a substantial increase in the strength of the composite materials. Previous theoretical models describing the interactions between particle and moving SF predict that large particles will be engulfed by SF while smaller particles including nanoparticles (NPs) will be pushed by it. However, there is evidence from metal-matrix nanocomposites (MMNCs) that NPs can sometimes be engulfed and distributed throughout the material rather than pushed and concentrated in the last regions to solidify. To address this disparity, in this work, an analytical model has been developed to account for Brownian motion effects. Computer simulations employing this model over a range of the SF geometries and time steps demonstrate that NPs are often engulfed rather than pushed. Based on our results, two distinct capture mechanisms were identified: (i) when a high random velocity is imparted to the particle by Brownian motion, large jumps allow the particle to overcome the repulsion of the SF, and (ii) when the net force acting on the particle is insufficient, the particle is not accelerated to a velocity high enough to outrun the advancing SF. This manuscript will quantitatively show the effect of particle size on the steady state or critical velocity of the SF when Brownian motion are taken into consideration. The statistical results incorporating the effects of Brownian motion based on the Al/Al2O3 MMNC system clearly show that ultrafine particles can be captured by the moving SF, which cannot be predicted by any of classical deterministic treatments.

  20. Domain of oscillatory growth in directional solidification of dilute binary alloys.

    PubMed

    Babushkina, Evgenia; Bessonov, Nicholas M; Korzhenevskii, Alexander L; Bausch, Richard; Schmitz, Rudi

    2013-04-01

    The oscillatory growth of a dilute binary alloy has recently been described by a nonlinear oscillator equation that applies to small temperature gradients and large growth velocities in the setup of directional solidification. Based on a one-dimensional stability analysis of stationary solutions of this equation, we explore in the present paper the complete region where the solidification front propagates in an oscillatory way. The boundary of this region is calculated exactly, and the nature of the oscillations is evaluated numerically in several segments of the region.

  1. Cloud Front

    NASA Technical Reports Server (NTRS)

    2006-01-01

    [figure removed for brevity, see original site] Context image for PIA02171 Cloud Front

    These clouds formed in the south polar region. The faintness of the cloud system likely indicates that these are mainly ice clouds, with relatively little dust content.

    Image information: VIS instrument. Latitude -86.7N, Longitude 212.3E. 17 meter/pixel resolution.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  2. Study on solidification of immisible alloys (M-10)

    NASA Technical Reports Server (NTRS)

    Kamio, Akihiko

    1993-01-01

    Alloying of immiscible alloys under microgravity is of interest in metallurgical processes. Several experiments investigating the alloying of immiscible alloys, such as Al-In, Al-Bi, Zn-Bi, and Zn-Pb, were done in space. Homogeneous distribution of small L2 particles in the matrix, such as an emulsion structure, was expected in the space-solidifed alloys. However, the alloys demonstrated an extremely segregated structure. To date insufficient information was obtained to explain these unexpected results. Our experiment was proposed to clarify the solidification manner of immiscible alloys and to obtain fundamental information concerning structural control of the alloys. In space, density differences between the two liquids separated in immiscible regions can be neglected, so that no sedimentation of L(sub 2) phase will take place. When the growth of the alloys is interrupted and this status is frozen by an adequate rapid cooling procedure, it will provide much information concerning decomposing homogeneous liquid and the interaction between the monotectic growth front morphology and the distribution of L(sub 2) phase. It is anticipated that the results will be useful for elucidating the monotectic solidification manner and it will be instructive to explain the segregated structures obtained in the past space experiments.

  3. Directional Solidification Of Monotectic Alloys

    NASA Technical Reports Server (NTRS)

    Dhindaw, B. K.; Stefanescu, D. M.; Singh, A. K.; Curreri, P. A.

    1990-01-01

    Conditions promoting formation of aligned fibers sought. Report describes experiments in directional solidification of Cu/Pb and Bi/Ga monotectic alloys. Study motivated by need to understand physical mechanism governing formation of rodlike or fiberlike aligned structures in solidifying alloy and to determine process conditions favoring such structures.

  4. Solidification in a Supercomputer: From Crystal Nuclei to Dendrite Assemblages

    NASA Astrophysics Data System (ADS)

    Shibuta, Yasushi; Ohno, Munekazu; Takaki, Tomohiro

    2015-08-01

    Thanks to the recent progress in high-performance computational environments, the range of applications of computational metallurgy is expanding rapidly. In this paper, cutting-edge simulations of solidification from atomic to microstructural levels performed on a graphics processing unit (GPU) architecture are introduced with a brief introduction to advances in computational studies on solidification. In particular, million-atom molecular dynamics simulations captured the spontaneous evolution of anisotropy in a solid nucleus in an undercooled melt and homogeneous nucleation without any inducing factor, which is followed by grain growth. At the microstructural level, the quantitative phase-field model has been gaining importance as a powerful tool for predicting solidification microstructures. In this paper, the convergence behavior of simulation results obtained with this model is discussed, in detail. Such convergence ensures the reliability of results of phase-field simulations. Using the quantitative phase-field model, the competitive growth of dendrite assemblages during the directional solidification of a binary alloy bicrystal at the millimeter scale is examined by performing two- and three-dimensional large-scale simulations by multi-GPU computation on the supercomputer, TSUBAME2.5. This cutting-edge approach using a GPU supercomputer is opening a new phase in computational metallurgy.

  5. Modified sulfur cement solidification of low-level wastes

    SciTech Connect

    Not Available

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended.

  6. Directional solidification of flake and nodular cast iron during KC-135 low-g maneuvers

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1984-01-01

    Alloys solidified in a low-gravity environment can, due to the elimination of sedimentation and convection, form unique and often desirable microstructures. One method of studying the effects of low-gravity (low-g) on alloy solidification was the use of the NASA KC-135 aircraft flying repetitive low-g maneuvers. Each maneuver gives from 20 to 30 seconds of low-g which is between about 0.1 and 0.001 gravity. A directional solidification furnace was used to study the behavior of off eutectic composition case irons in a low-g environment. The solidification interface of hypereutectic flake and spheroidal graphite case irons was slowly advanced through a rod sample, 5 mm in diameter. Controlled solidification was continued through a number of aircraft parabolas. The known solidification rate of the sample was then correlated with accelerometer data to determine the gravity level during solidification for any location of the sample. The thermal gradient and solidification rate were controlled independently. Samples run on the KC-135 aircraft exhibited bands of coarser graphite or of larger nodules usually corresponding to the regions solidified under low-g. Samples containing high phosphorous (used in order to determine the eutectic cell) exhibited larger eutectic cells in the low-g zone, followed by a band of coarser graphite.

  7. Quantitative phase-field model of alloy solidification.

    PubMed

    Echebarria, Blas; Folch, Roger; Karma, Alain; Plapp, Mathis

    2004-12-01

    We present a detailed derivation and thin interface analysis of a phase-field model that can accurately simulate microstructural pattern formation for low-speed directional solidification of a dilute binary alloy. This advance with respect to previous phase-field models is achieved by the addition of a phenomenological "antitrapping" solute current in the mass conservation relation [Phys. Rev. Lett. 87, 115701 (2001)

  8. Stability of eutectic interface during directional solidification

    SciTech Connect

    Han, S.H.

    1996-04-23

    Directional solidification of eutectic alloys shows different types of eutectic morphologies. These include lamellar, rod, oscillating and tilting modes. The growth of these morphologies occurs with a macroscopically planar interface. However, under certain conditions, the planar eutectic front becomes unstable and gives rise to a cellular or a dendritic structure. This instability leads to the cellular/dendritic structure of either a primary phase or a two-phase structure. The objective of this work is to develop a fundamental understanding of the instability of eutectic structure into cellular/dendritic structures of a single phase and of two-phases. Experimental studies have been carried out to examine the transition from a planar to two-phase cellular and dendritic structures in a ceramic system of Alumina-Zirconia (Al{sub 2}O{sub 3}-ZrO{sub 2}) and in a transparent organic system of carbon tetrabromide and hexachloroethane (CBr{sub 4}-C{sub 2}Cl{sub 6}). Several aspects of eutectic interface stability have been examined.

  9. Solidification of a Charged Colloidal Dispersion Investigated Using Microfluidic Pervaporation.

    PubMed

    Ziane, Nadia; Salmon, Jean-Baptiste

    2015-07-28

    We investigate the dynamics of solidification of a charged colloidal dispersion using an original microfluidic technique referred to as micropervaporation. This technique exploits pervaporation within a microfluidic channel to extract the solvent of a dilute colloidal dispersion. Pervaporation concentrates the colloids in a controlled way up to the tip of the channel until a wet solid made of closely packed colloids grows and invades the microfluidic channel. For the charged dispersion under study, we however evidence a liquid to solid transition (LST) preceding the formation of the solid, owing to the presence of long-range electrostatic interactions. This LST is associated with the nucleation and growth of domains confined in the channel. These domains are then compacted anisotropically up to forming a wet solid of closely packed colloids. This solid then invades the whole channel as in directional drying with a growth rate which depends on the microfluidic geometry. In the final steps of the solidification, we observed the occurrence of cracks and shear bands, the delamination of the wet solid from the channel walls, and its invasion by a receding air front. Interestingly, this air front follows specific patterns within the solid which reveal different microscopic colloidal organizations.

  10. In Situ X-Ray Observations of Dendritic Fragmentation During Directional Solidification of a Sn-Bi Alloy

    SciTech Connect

    Gibbs, John W.; Tourret, Damien; Gibbs, Paul J.; Imhoff, Seth D.; Gibbs, Meghan Jane; Walker, Brandon A.; Fezzaa, Kamel; Clarke, Amy Jean

    2015-09-25

    Dendrite fragmentation is an important phenomenon in microstructural development during solidification. For instance, it plays a key role in initiating the columnar-to-equiaxed transition (CET). In this paper, we use x-ray radiography to study dendrite fragmentation rate in a Sn-39.5 wt.% Bi alloy during directional solidification. Experiments were performed in which solidification was parallel and anti-parallel to gravity, leading to significantly different fragmentation rates. We quantify the distribution of fragmentation rate as a function of distance from the solidification front, time in the mushy zone, and volume fraction of solid. Finally, while the observed fragmentation rate can be high, there is no evidence of a CET, illustrating that it requires more than just fragmentation to occur.

  11. In Situ X-Ray Observations of Dendritic Fragmentation During Directional Solidification of a Sn-Bi Alloy

    DOE PAGES

    Gibbs, John W.; Tourret, Damien; Gibbs, Paul J.; Imhoff, Seth D.; Gibbs, Meghan Jane; Walker, Brandon A.; Fezzaa, Kamel; Clarke, Amy Jean

    2015-09-25

    Dendrite fragmentation is an important phenomenon in microstructural development during solidification. For instance, it plays a key role in initiating the columnar-to-equiaxed transition (CET). In this paper, we use x-ray radiography to study dendrite fragmentation rate in a Sn-39.5 wt.% Bi alloy during directional solidification. Experiments were performed in which solidification was parallel and anti-parallel to gravity, leading to significantly different fragmentation rates. We quantify the distribution of fragmentation rate as a function of distance from the solidification front, time in the mushy zone, and volume fraction of solid. Finally, while the observed fragmentation rate can be high, there ismore » no evidence of a CET, illustrating that it requires more than just fragmentation to occur.« less

  12. Polymer Solidification and Stabilization: Adaptable Processes for Atypical Wastes

    SciTech Connect

    Jensen, C.

    2007-07-01

    Vinyl Ester Styrene (VES) and Advanced Polymer Solidification (APS{sup TM}) processes are used to solidify, stabilize, and immobilize radioactive, pyrophoric and hazardous wastes at US Department of Energy (DOE) and Department of Defense (DOD) sites, and commercial nuclear facilities. A wide range of projects have been accomplished, including in situ immobilization of ion exchange resin and carbon filter media in decommissioned submarines; underwater solidification of zirconium and hafnium machining swarf; solidification of uranium chips; impregnation of depth filters; immobilization of mercury, lead and other hazardous wastes (including paint chips and blasting media); and in situ solidification of submerged demineralizers. Discussion of the adaptability of the VES and APS{sup TM} processes is timely, given the decommissioning work at government sites, and efforts by commercial nuclear plants to reduce inventories of one-of-a-kind wastes. The VES and APS{sup TM} media and processes are highly adaptable to a wide range of waste forms, including liquids, slurries, bead and granular media; as well as metal fines, particles and larger pieces. With the ability to solidify/stabilize liquid wastes using high-speed mixing; wet sludges and solids by low-speed mixing; or bead and granular materials through in situ processing, these polymer will produce a stable, rock-hard product that has the ability to sequester many hazardous waste components and create Class B and C stabilized waste forms for disposal. Technical assessment and approval of these solidification processes and final waste forms have been greatly simplified by exhaustive waste form testing, as well as multiple NRC and CRCPD waste form approvals. (authors)

  13. Directional solidification with heat losses

    NASA Technical Reports Server (NTRS)

    Brattkus, K.; Davis, S. H.

    1988-01-01

    The upward directional solidification of a dilute binary alloy in a tall, thin, two-dimensional slot is considered. Heat losses from the sidewalls produce curved isotherms, interface deformations, and melt convection. An asymptotic approach is used which relates the small heat loss to the thinness of the solidification cell, and solutions are obtained for the resulting melt convection, interface deflection, and the distribution of heat and solute. The model is compared to the numerical results of Chang and Brown (1983) which exclude the effects of solute buoyancy and thermodynamic equilibrium at the interface. The radial segregation at the interface (consistent with both interface shapes and temperature fields) is computed, and it is found that the radial segregation is independent of interfacial shapes; the radial segregation cannot be calculated from only a knowledge of the interface shape.

  14. The APS beamline front end vacuum system

    SciTech Connect

    Nielsen, R.W.

    1993-10-15

    This report discusses the design of the vacuum system for the advanced photon source beamline front ends. Included in this report are discussions on: vacuum calculations, the differential pump; front end vacuum set points; cleaning methods and agents; and continuing and completed research and development.

  15. Influence of forced convection on solidification and remelting in the developing mushy zone

    NASA Astrophysics Data System (ADS)

    Wu, M.; Vakhrushev, A.; Ludwig, A.; Kharicha, A.

    2016-03-01

    The mushy zone and solid shell formed during solidification of a continuous casting are mostly uneven, and this unevenness of shell growth might lead to surface defects or breakout. One known example is the unevenness of shell growth at the impingement point between the jet flow (coming from submerged entry nozzle) and the solidification front. This phenomenon is primarily understood as the local remelting caused by the superheat of the melt, which is continuously brought by the jet flow towards the solidification front. A recent study of the authors [Metall. Mater. Trans. B, 2014, in press] hinted that, in addition to the aforementioned superheat-induced local remelting (1), two other factors also affect the shell growth. They are (2) the advection of latent heat in the semi-solid mushy zone and (3) the enhanced dissipation rate of energy by turbulence in the bulk-mush transition region. This paper is going to perform a detailed numerical analysis to gain an insight into the flow-solidification interaction phenomena. Contributions of each of the above factors to the shell formation are compared.

  16. Influence of FC-Mold on the Full Solidification of Continuous Casting Slab

    NASA Astrophysics Data System (ADS)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-08-01

    A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end.

  17. Influence of FC-Mold on the Full Solidification of Continuous Casting Slab

    NASA Astrophysics Data System (ADS)

    Wang, Qiangqiang; Zhang, Lifeng

    2016-03-01

    A three-dimensional model coupling fluid flow, heat transfer, solidification for slab continuous casting process with flow control mold (FC-Mold) was constructed. The full solidification process from the meniscus to the solidification end of slab was obtained for the first time. The calculation domain was designed according to the actual dimension of the continuous caster. The main results show that the calculated flow speed on the meniscus at different casting speeds and the calculated shell profile had a good agreement with the measured flow speed using nail board measurement and the shell with breakout. The application of FC-Mold could improve the symmetry of flow in width, and suppress the formation of vortices on the meniscus. The decrease of upper magnetic field intensity of FC-Mold reduced the washing effect on the solidifying front, and favored the shell growth in the mold region. In the secondary cooling zone, the shell thickness increased gradually, and the shell grew quickly at the final stage of solidification for the whole mushy form of steel. In addition, FC-Mold had an effect on the shape and position of the solidification end.

  18. Front Matter.

    PubMed

    2016-01-01

    The European Federation for Medical Informatics (EFMI) Association is the leading organisation in medical informatics in Europe as a federation of national societies of 30 countries. EFMI is organized as a non-profit organization concerned with the theory and practice of information science and technology within health and health science in a European context. The objectives of the EFMI are: • To advance international co-operation and dissemination of information in medical informatics at the European level; • To promote high standards in the application of medical informatics; • To promote research and development in medical informatics; • To encourage high standards in education in medical informatics; • To function as the autonomous European Regional Council of IMIA. This year is a special year for EFMI as it celebrates its 40th anniversary; the Federation was founded in 1976. Therefore, different special events have been organized including several conferences, work shops special issues in journals. In view of this special year for EFMI also the Medical Informatics Europe (MIE) conference, one of EFMI's top conferences, is organized in a special way. Considering the complexity and interrelation of the health domain and as a sign of the long-lasting collaboration of major societies in the field a special joint conference was set up that unities the conferences of the German Association for Medical Informatics, Biometry and Epidemiology (GMDS), the German Society for Epidemiology (DGEpi), the International Epidemiological Association - European Region and the European Federation for Medical Informatics (EFMI). The societies involved have longstanding experience in integrating the disciplines of medical informatics, biometry, epidemiology and health data management. The collaboration will not only offer a unique opportunity for integration but also strengthen each of the disciplines involved both on a national and international level. The event is

  19. Towards a Map of Solidification Cracking Risk in Laser Welding of Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Bermejo, María-Asunción Valiente; DebRoy, Tarasankar; Hurtig, Kjell; Karlsson, Leif; Svensson, Lars-Erik

    In this work, two series of specimens with Hammar and Svensson's Cr- and Ni-equivalents (Creq+Nieq) = 35 and 45 wt% were used to cover a wide range of austenitic grades. These were laser welded with different energy inputs achieving cooling rates in the range of 103 °C/s to 104 °C/s. As high cooling rates and rapid solidification conditions could favour fully austenitic solidification and therefore raise susceptibility to solidification cracking, the solidification modes of the laser welded specimens were compared to the ones experienced by the same alloys under arc welding conditions. It was found that high cooling rates experienced in laser welding promoted fully austenitic solidification for a wider range of compositions, for example specimens with (Creq+Nieq) = 35% under arc welding cooling conditions at 10 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.30, whilst the same specimens laser cooled at 103 °C/s showed fully austenitic solidification up to Creq/Nieq = 1.50 and those cooled at 104 °C/s showed it up to Creq/Nieq = 1.68. Therefore, high cooling rates extended the solidification cracking risk to a wider range of Creq/Nieq values. This work also compares the cooling rates experimentally determined by thermocouples to the computed cooling rates calculated by a highly-advanced computational model. The distance between the thermocouple's wires and the thermal resistance of thermocouples together with the small size of the weld pools proved to be practical limitations in the experimental determination of cooling rates. However, an excellent agreement was found between computed and experimental solidus isotherms at high energy input settings. For low energy input settings cooling rate was in the order of magnitude of 104 °C/s, whilst for high energy input settings cooling rate was found to be in the order of magnitude of 103 °C/s.

  20. Directional Solidification of Eutectic Ceramics

    NASA Technical Reports Server (NTRS)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  1. High-speed ultrasound imaging in dense suspensions reveals impact-activated solidification due to dynamic shear jamming

    NASA Astrophysics Data System (ADS)

    Han, Endao; Peters, Ivo R.; Jaeger, Heinrich M.

    2016-07-01

    A remarkable property of dense suspensions is that they can transform from liquid-like at rest to solid-like under sudden impact. Previous work showed that this impact-induced solidification involves rapidly moving jamming fronts; however, details of this process have remained unresolved. Here we use high-speed ultrasound imaging to probe non-invasively how the interior of a dense suspension responds to impact. Measuring the speed of sound we demonstrate that the solidification proceeds without a detectable increase in packing fraction, and imaging the evolving flow field we find that the shear intensity is maximized right at the jamming front. Taken together, this provides direct experimental evidence for jamming by shear, rather than densification, as driving the transformation to solid-like behaviour. On the basis of these findings we propose a new model to explain the anisotropy in the propagation speed of the fronts and delineate the onset conditions for dynamic shear jamming in suspensions.

  2. Solidification process in melt spun Nd-Fe-B type magnets

    SciTech Connect

    Li, C.

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd{sub 2}Fe{sub 14}B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  3. Optimal design of solidification processes

    NASA Technical Reports Server (NTRS)

    Dantzig, Jonathan A.; Tortorelli, Daniel A.

    1991-01-01

    An optimal design algorithm is presented for the analysis of general solidification processes, and is demonstrated for the growth of GaAs crystals in a Bridgman furnace. The system is optimal in the sense that the prespecified temperature distribution in the solidifying materials is obtained to maximize product quality. The optimization uses traditional numerical programming techniques which require the evaluation of cost and constraint functions and their sensitivities. The finite element method is incorporated to analyze the crystal solidification problem, evaluate the cost and constraint functions, and compute the sensitivities. These techniques are demonstrated in the crystal growth application by determining an optimal furnace wall temperature distribution to obtain the desired temperature profile in the crystal, and hence to maximize the crystal's quality. Several numerical optimization algorithms are studied to determine the proper convergence criteria, effective 1-D search strategies, appropriate forms of the cost and constraint functions, etc. In particular, we incorporate the conjugate gradient and quasi-Newton methods for unconstrained problems. The efficiency and effectiveness of each algorithm is presented in the example problem.

  4. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    NASA Astrophysics Data System (ADS)

    Jiang, D.; Zhu, M.

    2016-08-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  5. Behavior of nonmetallic inclusions in front of the solid-liquid interface in low-carbon steels

    NASA Astrophysics Data System (ADS)

    Kimura, Sei; Nabeshima, Y.; Nakajima, K.; Mizoguchi, S.

    2000-10-01

    The present study is concerned with the interaction phenomena of nonmetallic inclusions in front of a moving solid-liquid interface. The in situ observation was done in a high-temperature experiment by using a laser microscope. Alumina inclusions in an aluminum-killed steel with low oxygen content exhibited the well-known clustering behavior. The velocity of the advancing interface first increased while approaching the particle, but became stagnant during engulfment and increased again after that. Alumina-magnesia complex inclusions in a magnesium-added steel with high oxygen content were very finely dispersed in the molten pool. These inclusions escaped from the advancing interface during solidification, but gathered again at the retreating interface during remelting. The tiny inclusions were thought to behave just as tracer particles of a local flow. The velocity of particles was measured on a video image, and the significant acceleration or deceleration was found near the interface. It was concluded that the flow was induced by the Marangoni effect due to the local difference in temperature and oxygen content in front of the interface, particularly in the case of a higher oxygen content. However, the flow was weak in the case of a low oxygen content.

  6. Impact-activated solidification of cornstarch and water suspensions

    NASA Astrophysics Data System (ADS)

    Waitukaitis, Scott Russell

    Liquids typically offer little resistance to impacting objects . Surprisingly, dense suspensions of liquids mixed with micron-sized particles can provide tremendous impact resistance, even though they appear liquid like when left at rest or perturbed lightly. The most well-known example is a dense mixture of cornstarch and water, which can easily provide enough impact resistance to allow a full-grown person to run across its surface. Previous studies have linked this so-called ``shear thickening'' to experiments carried out under steady state shear and attributed it to hydrodynamic interactions or granular dilation. However, neither of these explanations alone can account for the stress scales required to keep a running person above the free surface. This thesis investigates the mechanism for this impact resistance in dense suspensions. We begin by studying impact directly and watching a rod as it strikes the surface of a dense suspension of cornstarch and water. Using high-speed video and embedded force and acceleration sensing, we show that the rod motion leads to the rapid growth of a solid-like object below the impact site. With X-ray videography to see the dynamics of the suspension interior and laser sheet measurements of the surface profile, we show how this solid drags on the surrounding suspension, creating substantial peripheral flow and leading to the rapid extraction of the impactor's momentum. Suspecting that the solidification below the rod may be related to jamming of the particle sub-phase, we carry out 2D experiments with macroscopic disks to show how uniaxial compression of an initially unjammed system can lead to dynamic jamming fronts. In doing so, we show how these fronts are sensitive to the system's initial packing fraction relative to the point at which it jams and also discover that the widths of these fronts are related to a diverging correlation length. Finally, we take these results back to the suspension, where we perform careful, speed

  7. Double dendrite growth in solidification.

    PubMed

    Utter, Brian; Bodenschatz, E

    2005-07-01

    We present experiments on the doublon growth morphology in directional solidification. Samples used are succinonitrile with small amounts of poly(ethylene oxide), acetone, or camphor as the solute. Doublons, or symmetry-broken dendrites, are generic diffusion-limited growth structures expected at large undercooling and low anisotropy. Low anisotropy growth is achieved by selecting a grain near the {111} plane leading to either seaweed (dense branching morphology) or doublon growth depending on experimental parameters. We find selection of doublons to be strongly dependent on solute concentration and sample orientation. Doublons are selected at low concentrations (low solutal undercooling) in contrast to the prediction of doublons at large thermal undercooling in pure materials. Doublons also exhibit preferred growth directions and changing the orientation of a specific doublonic grain changes the character and stability of the doublons. We observe transitions between seaweed and doublon growth with changes in concentration and sample orientation.

  8. Solidification microstructures: A conceptual approach

    SciTech Connect

    Trivedi, R.; Kurz, W.

    1994-01-01

    Detailed theoretical models have been developed in the literature to correlate microstructural characteristics as a function of processing parameters. These results are examined with a broad perspective to show that various laws for microstructural transitions and microstructural spacings can be represented in terms of three simple characteristic lengths of the important physical processes. Initially, the important physical processes of solute and thermal transport and capillarity effect are considered, and they are related to the microstructural lengths such as dendrite tip radius, primary and secondary spacing, and eutectic spacing. It is shown that these microstructural lengths are simply given by the geometric mean of the characteristic lengths of physical processes that are important in a given problem. New characteristic lengths that become important under rapid solidification are then developed, and how these characteristic lengths influence microstructural transition and microstructural scales is also discussed.

  9. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  10. Transient Dendritic Solidification Experiment (TDSE)

    NASA Technical Reports Server (NTRS)

    2000-01-01

    The Transient Dendritic Solidification Expepriment (TDSE) is being developed as a candidate for flight aboard the International Space Station. TDSE will study the growth of dendrites (treelike crystalline structures) in a transparent material (succinonitrile or SCN) that mimics the behavior of widely used iron-based metals. Basic work by three Space Shuttle missions of the Isothermal Dendritic Growth Expepriment (IDGE) is yielding new insights into virtually all industrially relevant metal and alloy forming operations. The TDSE is similar to IDGE, but will maintain a constant temperature while varying pressure on the dendrites. Shown here is an exploded view of major elements of TDSE. A similar view is available with labels. The principal investigator is Matthew Koss of College of the Holy Cross in Worcester, MA. Photo credit: NASA/Marshall Space Flight Center (MSFC)

  11. Transient Dendritic Solidification Experiment (TDSE)

    NASA Technical Reports Server (NTRS)

    2000-01-01

    The Transient Dendritic Solidification Experiment (TDSE) is being developed as a candidate for flight aboard the International Space Station. TDSE will study the growth of dendrites (treelike crystalline structures) in a transparent material (succinonitrile or SCN) that mimics the behavior or widely used iron-based metals. Basic work by three Space Shuttle missions of the Isothermal Dendritic Growth Experiment (IDGE) is yielding new insights into virtually all industrially relevant metal and alloy forming operations. The TDSE is similar to IDGE, but will maintain a constant temperature while varying pressure on the dendrites. Shown here is an exploded view of major elements of the TDSE. A similar view is availble without labels. The principal investigator is Matthew Koss of College of the Holy Cross in Worcester, MA. Photo credit: NASA/Marshall Space Flight Center (MSFC)

  12. Dynamic stability of detached solidification

    NASA Astrophysics Data System (ADS)

    Mazuruk, K.; Volz, M. P.

    2016-06-01

    A dynamic stability analysis model is developed for meniscus-defined crystal growth processes. The Young-Laplace equation is used to analyze the response of a growing crystal to perturbations to its radius and a thermal transport model is used to analyze the effect of perturbations on the evolution of the crystal-melt interface. A linearized differential equation is used to analyze radius perturbations but a linear integro-differential equation is required for the height perturbations. The stability model is applied to detached solidification under zero-gravity and terrestrial conditions. A numerical analysis is supplemented with an approximate analytical analysis, valid in the limit of small Bond numbers. For terrestrial conditions, a singularity is found to exist in the capillary stability coefficients where, at a critical value of the pressure differential across the meniscus, there is a transition from stability to instability. For the zero-gravity condition, exact formulas for the capillary stability coefficients are derived.

  13. Dendritic Alloy Solidification Experiment (DASE)

    NASA Technical Reports Server (NTRS)

    Beckermann, C.; Karma, A.; Steinbach, I.; deGroh, H. C., III

    2001-01-01

    A space experiment, and supporting ground-based research, is proposed to study the microstructural evolution in free dendritic growth from a supercooled melt of the transparent model alloy succinonitrile-acetone (SCN-ACE). The research is relevant to equiaxed solidification of metal alloy castings. The microgravity experiment will establish a benchmark for testing of equiaxed dendritic growth theories, scaling laws, and models in the presence of purely diffusive, coupled heat and solute transport, without the complicating influences of melt convection. The specific objectives are to: determine the selection of the dendrite tip operating state, i.e. the growth velocity and tip radius, for free dendritic growth of succinonitrile-acetone alloys; determine the growth morphology and sidebranching behavior for freely grown alloy dendrites; determine the effects of the thermal/solutal interactions in the growth of an assemblage of equiaxed alloy crystals; determine the effects of melt convection on the free growth of alloy dendrites; measure the surface tension anisotropy strength of succinon itrile -acetone alloys establish a theoretical and modeling framework for the experiments. Microgravity experiments on equiaxed dendritic growth of alloy dendrites have not been performed in the past. The proposed experiment builds on the Isothermal Dendritic Growth Experiment (IDGE) of Glicksman and coworkers, which focused on the steady growth of a single crystal from pure supercooled melts (succinonitrile and pivalic acid). It also extends the Equiaxed Dendritic Solidification Experiment (EDSE) of the present investigators, which is concerned with the interactions and transients arising in the growth of an assemblage of equiaxed crystals (succinonitrile). However, these experiments with pure substances are not able to address the issues related to coupled heat and solute transport in growth of alloy dendrites.

  14. Time-Resolved In Situ Measurements During Rapid Alloy Solidification: Experimental Insight for Additive Manufacturing

    DOE PAGES

    McKeown, Joseph T.; Zweiacker, Kai; Liu, Can; Coughlin, Daniel R.; Clarke, Amy J.; Baldwin, J. Kevin; Gibbs, John W.; Roehling, John D.; Imhoff, Seth D.; Gibbs, Paul J.; et al

    2016-01-27

    In research and industrial environments, additive manufacturing (AM) of metals and alloys is becoming a pervasive technology, though significant challenges remain before widespread implementation of AM can be realized. In situ investigations of rapid alloy solidification with high spatial and temporal resolutions can provide unique experimental insight into microstructure evolution and kinetics that are relevant for AM processing. Hypoeutectic thin-film Al–Cu and Al–Si alloys were investigated using dynamic transmission electron microscopy to monitor pulsed-laser-induced rapid solidification across microsecond timescales. Solid–liquid interface velocities measured from time-resolved images revealed accelerating solidification fronts in both alloys. We observed microstructure evolution, solidification product, andmore » presence of a morphological instability at the solid–liquid interface in the Al–4 at.%Cu alloy are related to the measured interface velocities and small differences in composition that affect the thermophysical properties of the alloys. These time-resolved in situ measurements can inform and validate predictive modeling efforts for AM.« less

  15. Advanced Gradient Heating Facility (AGHF)

    NASA Technical Reports Server (NTRS)

    1998-01-01

    This section of the publication includes papers entitled: (1) Coupled growth in hypermonotectics; (2) Directional solidification of refined Al-4 wt.% Cu alloys; (3) Effects of convection on interface curvature during growth of concentrated ternary compounds; (4) Directional solidification of Al-1.5 wt.% Ni alloys; (5) Interactive response of advancing phase boundaries to particles; (6) INTeractive Response of Advancing Phase boundaries to Particles-INTRAPP; and (7) Particle engulfment and pushing by solidifying interfaces.

  16. Evolution of solidification texture during additive manufacturing.

    PubMed

    Wei, H L; Mazumder, J; DebRoy, T

    2015-01-01

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.

  17. Evolution of solidification texture during additive manufacturing

    DOE PAGES

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numericalmore » modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.« less

  18. Microstructure of ceramics fabricated by unidirectional solidification

    NASA Technical Reports Server (NTRS)

    Kokubo, T.

    1984-01-01

    The unidirectional solidification methods are zone melting, crystal pulling, Bridgemen, and slow cooling. In order to obtain excellent properties (such as transparency), pores, voids and cracks must be avoided, and elimination of such defects is described.

  19. DEMONSTRATION BULLETIN - SOLIDIFICATION/ STABILIZATION PROCESS, SOLIDTECH, INC.

    EPA Science Inventory

    The Soliditech solidification/stabilization technology mixes hazardous waste materials in soils or sludges with pozzolanic material (cement, fly ash, or kiln dust), a proprietary additive called Urrichem, other proprietary additives, and water. The process is designed to aid ...

  20. Container evaluation for microwave solidification project

    SciTech Connect

    Smith, J.A.

    1994-08-01

    This document discusses the development and testing of a suitable waste container and packaging arrangement to be used with the Microwave Solidification System (MSS) and Bagless Posting System (BPS). The project involves the Rocky Flats Plant.

  1. Evolution of solidification texture during additive manufacturing

    PubMed Central

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-01-01

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components. PMID:26553246

  2. Evolution of solidification texture during additive manufacturing

    SciTech Connect

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.

  3. Effect Of Solidification Speed On Fatigue Properties

    NASA Technical Reports Server (NTRS)

    Mccay, M. H.; Schmidt, D. D.; Hamilton, W. D.; Alter, W. S.; Parr, R. A.

    1989-01-01

    Fast solidification increases fatigue life, but failure distribution becomes less predictable. Report describes effects of rate of solidification on nickel-based super-alloy MAR-M246(Hf) used in turbine blades. Based on experiments in which specimens directionally solidified at 5 cm/h and 30 cm/h, then tested for high cycle fatigue. Specimens also inspected by energy-dispersive x-ray (EDX) analysis and optical and electron microscopy.

  4. X-Ray Radiographic Observation of Directional Solidification Under Microgravity: XRMON-GF Experiments on MASER12 Sounding Rocket Mission

    NASA Technical Reports Server (NTRS)

    Reinhart, G.; NguyenThi, H.; Bogno, A.; Billia, B.; Houltz, Y.; Loth, K.; Voss, D.; Verga, A.; dePascale, F.; Mathiesen, R. H.; Zimmermann, G.

    2012-01-01

    The European Space Agency (ESA) - Microgravity Application Promotion (MAP) programme entitled XRMON (In situ X-Ray MONitoring of advanced metallurgical processes under microgravity and terrestrial conditions) aims to develop and perform in situ X-ray radiography observations of metallurgical processes in microgravity and terrestrial environments. The use of X-ray imaging methods makes it possible to study alloy solidification processes with spatio-temporal resolutions at the scales of relevance for microstructure formation. XRMON has been selected for MASER 12 sounding rocket experiment, scheduled in autumn 2011. Although the microgravity duration is typically six minutes, this short time is sufficient to investigate a solidification experiment with X-ray radiography. This communication will report on the preliminary results obtained with the experimental set-up developed by SSC (Swedish Space Corporation). Presented results dealing with directional solidification of Al-Cu confirm the great interest of performing in situ characterization to analyse dynamical phenomena during solidification processes.

  5. Interpreting solidification phenomena and microstructural evolution in metals through the use of transparent model alloy systems

    SciTech Connect

    Grugel, R.N. . Dept. of Materials Science and Engineering); Trivedi, R. )

    1991-01-01

    It is well established that the material properties of alloys are directly related to the scale and distribution of their microstructural constituents. The advances and applications of metallogrpahic techniques for the examination of solidified microstructures have proven invaluable in ascertaining these structure-property relationships. Unfortunately, many aspects of microstructural evolution can only be inferred from a post-solidification examination. The use of transparent compounds which freeze in a manner analogous to metals circumvents this problem by allowing direct and continual observation of solidification events during both transient and steady-state growth. This paper discusses the role of these compounds in promoting our understanding of solidification phenomena. Examples of dendritic, eutectic, and monotectic microstructural development, pertinent to theory and practice, are presented and compared with their metal counterparts. 12 figs., 2 tabs.

  6. Front Matter: Volume 8454

    NASA Astrophysics Data System (ADS)

    SPIE, Proceedings of

    2012-05-01

    This PDF file contains the front matter associated with SPIE Proceedings Volume 8454, including the Title Page, Copyright information, Table of Contents, Introduction, and Conference Committee listing.

  7. Casting And Solidification Technology (CAST): Directional solidification phenomena in a metal model at reduced gravity

    NASA Technical Reports Server (NTRS)

    Mccay, M. H.

    1988-01-01

    The Casting and Solidification Technology (CAST) experiment will study the phenomena that occur during directional solidification of an alloy, e.g., constitutional supercooling, freckling, and dendrite coarsening. The reduced gravity environment of space will permit the individual phenomena to be examined with minimum complication from buoyancy driven flows.

  8. Directional solidification of Bi-Mn alloys using an applied magnetic field

    NASA Technical Reports Server (NTRS)

    Decarlo, J. L.; Pirich, R. G.

    1987-01-01

    Off-eutectic compositions of Bi-Mn were directionally solidified in applied transverse magnetic fields up to 3 kG, to determine the effects on thermal and solutal convection. Plane front directional solidification of eutectic and near-eutectic Bi-Mn results in a two-phase rodlike morphology consisting of ferromagnetic MnBi rods in a Bi solid solution matrix. Compositions of either side of the eutectic were studied in growth orientations vertically up and down. Temperature gradient was monitored during growth by means of an in-situ thermocouple. For Bi-rich compositions, the magnetic field appeared to increase mixing as determined from thermal, morphological, chemical, and magnetic analyses. For Mn-rich compositions, morphological and chemical analyses suggest some reduction in mixing due to application of the magnetic force. The capability for carrying out directional solidification of Bi-Mn in high longitudinal magnetic fields was established.

  9. Solidification Microstructure, Segregation, and Shrinkage of Fe-Mn-C Twinning-Induced Plasticity Steel by Simulation and Experiment

    NASA Astrophysics Data System (ADS)

    Lan, Peng; Tang, Haiyan; Zhang, Jiaquan

    2016-06-01

    A 3D cellular automaton finite element model with full coupling of heat, flow, and solute transfer incorporating solidification grain nucleation and growth was developed for a multicomponent system. The predicted solidification process, shrinkage porosity, macrosegregation, grain orientation, and microstructure evolution of Fe-22Mn-0.7C twinning-induced plasticity (TWIP) steel match well with the experimental observation and measurement. Based on a new solute microsegregation model using the finite difference method, the thermophysical parameters including solid fraction, thermal conductivity, density, and enthalpy were predicted and compared with the results from thermodynamics and experiment. The effects of flow and solute transfer in the liquid phase on the solidification microstructure of Fe-22Mn-0.7C TWIP steel were compared numerically. Thermal convection decreases the temperature gradient in the liquid steel, leading to the enlargement of the equiaxed zone. Solute enrichment in front of the solid/liquid interface weakens the thermal convection, resulting in a little postponement of columnar-to-equiaxed transition (CET). The CET behavior of Fe-Mn-C TWIP steel during solidification was fully described and mathematically quantized by grain morphology statistics for the first time. A new methodology to figure out the CET location by linear regression of grain mean size with least-squares arithmetic was established, by which a composition design strategy for Fe-Mn-C TWIP steel according to solidification microstructure, matrix compactness, and homogeneity was developed.

  10. Front instability in stratified media

    NASA Astrophysics Data System (ADS)

    Beltrame, Philippe

    2013-04-01

    Preferential flow in unsaturated soil may due to local heterogeneities like worm burrows but also to front instability leading to unstable finger flow (fingered pattern) in sandy textured soils. This last spontaneous preferential flow cannot be described by the standard Richards equation. Cueto-Felgueroso and Juanes proposed recently a phase field model in order to take into account a macroscopic surface tension effect at the front [1]. Their model simulates successfully the interface instability of an advancing front. We aim at simulating and understanding front instability passing a textural soil discontinuity for which the finger flow is particularly visible. We consider sand layers with different characteristics such as granulometry. Moreover, the wettability is taken into account by adding a hydrophobic term in the free energy of the phase field model. The hydrophobicity part is not only relevant for repellent soil but also to model the ultra-thin films [2]. Therefore, in our framework, this may have an influence at the front because the water saturation is nearly zero. Such a wettability influence on infiltration in porous media has recently been measured in [3]. The governing equation is analogous to the lubrication equation for which we pointed out the specific numerical difficulties [4]. A numerical code to perform time integration and bifurcation analysis was developed in [4] allowing to determine the onset of instability and its resulting dynamics in the parameter space [5]. We compute the parameter range for which the front stops when reaching the layers interface. As in [4], there is two main mechanisms that allow water to cross over the discontinuity. A first mechanism, called «depinning», leads to an intermittent flow and the second one, to a front instability and then to a finger flow. There is a parameter domain where both instabilities are present leading to a complex spatio-temporal dynamics. Finally, it is noteworthy that the wettability

  11. Fronts, fish, and predators

    NASA Astrophysics Data System (ADS)

    Belkin, Igor M.; Hunt, George L.; Hazen, Elliott L.; Zamon, Jeannette E.; Schick, Robert S.; Prieto, Rui; Brodziak, Jon; Teo, Steven L. H.; Thorne, Lesley; Bailey, Helen; Itoh, Sachihiko; Munk, Peter; Musyl, Michael K.; Willis, Jay K.; Zhang, Wuchang

    2014-09-01

    Ocean fronts play a key role in marine ecosystems. Fronts shape oceanic landscapes and affect every trophic level across a wide range of spatio-temporal scales, from meters to thousands of kilometers, and from days to millions of years. At some fronts, there is an elevated rate of primary production, whereas at others, plankton is aggregated by advection and by the behavior of organisms moving against gradients in temperature, salinity, light irradiance, hydrostatic pressure and other physico-chemical and biological factors. Lower trophic level organisms - phytoplankton and zooplankton - that are aggregated in sufficient densities, attract organisms from higher trophic levels, from planktivorous schooling fish to squid, large piscivorous fish, seabirds and marine mammals. Many species have critical portions of their life stages or behaviors closely associated with fronts, including spawning, feeding, ontogenetic development, migrations, and other activities cued to frontal dynamics. At different life stages, an individual species or population might be linked to different fronts. The nature and strength of associations between fronts and biota depend on numerous factors such as the physical nature and spatio-temporal scales of the front and the species and their life stages in question. In other words, fronts support many different niches and micro/macro-habitats over a wide range of spatial and temporal scales.

  12. A numerical study of infiltration and solidification/remelting of pure metal in a porous preform

    SciTech Connect

    Tong, X.; Khan, J.A.; Hawkins, L.E.

    1995-12-31

    Infiltration and solidification/remelting of pure metal in a preform is modeled numerically. The preform is assumed to be two-dimensional porous media. It is also assumed that under the action of constant applied pressure, the flow of liquid metal through the preform is within the range of the validity of Darcy`s Law. The distinguishing feature of this flow and heat transfer problem is the existence of two moving fronts--the infiltration front and the phase-change front. The governing momentum and energy equations are cast into a Body-Fitted Coordinate (BFC) system to track the transient positions of both fronts during the infiltration process. For the sake of generality the parameters that govern the infiltration process are non-dimensionalized. The dimensionless groups which govern the infiltration process include the applied pressure difference ({Psi}{sub 1}), the melting temperature ({theta}{sub m}), the preform permeability ratio, the porosity ({phi}), and the geometric sizes (inlet gate size {delta}, and the preform aspect ratio L/H). A computational code has been developed to solve the problem and is verified using the available published results. The key parameters describing the physical phenomenon (infiltration front, remelting front, total infiltration time and remelting region size) are presented as a function of the operating variables (i.e., {Psi}{sub 1}, {theta}{sub m}, {phi}, {omega} and {delta}). The results can be used to optimize the infiltration processing of Metal-Matrix Composites and other related manufacturing processes.

  13. Containerless undercooling and solidification in drop tubes

    NASA Technical Reports Server (NTRS)

    Lacy, L. L.; Robinson, M. B.; Rathz, T. J.

    1981-01-01

    A containerless low-gravity environment, produced within a 32 m drop tube apparatus, has been used to undercool and solidify metals, alloys or glasses by eliminating crucible induced nucleation processes. Niobium droplets with diameters in the range of 2 to 5 mm have been undercooled by 525 K which corresponds to the maximum undercooling reported by Turnbull and others on fine dispersions of low melting point metals. Solidification at large undercooling resulted in single crystalline spheres with the formation of interdendritic shrinkage channels on the sample surface rather than interior shrinkage cavities. The grain refinement as observed for Ni samples undercooled and solidified in fused silica crucibles does not occur in free-falling drops of Nb. A calculated solidification speed of undercooled Nb is compared to Ni. A solidification speed of 320 m/s is found for the Nb drops. This solidification speed is greater than or comparable to the solidification speeds calculated in splat cooled samples. Thus, a drop tube apparatus can be useful in the preparation and study of high temperature metastable compounds or alloys in bulk form.

  14. DEMONSTRATION BULLETIN: SOLIDIFICATION/STABILIZATION PROCESS, Hazcon, Inc.

    EPA Science Inventory

    The solidification/stabilization technology mixes hazardous wastes, cement, water and an additive called Chloranan. Chloranan, a nontoxic chemical, encapsulates organic molecules, rendering them ineffective in retarding or inhibiting solidification. This treatment technol...

  15. Optimizing emergency department front-end operations.

    PubMed

    Wiler, Jennifer L; Gentle, Christopher; Halfpenny, James M; Heins, Alan; Mehrotra, Abhi; Mikhail, Michael G; Fite, Diana

    2010-02-01

    As administrators evaluate potential approaches to improve cost, quality, and throughput efficiencies in the emergency department (ED), "front-end" operations become an important area of focus. Interventions such as immediate bedding, bedside registration, advanced triage (triage-based care) protocols, physician/practitioner at triage, dedicated "fast track" service line, tracking systems and whiteboards, wireless communication devices, kiosk self check-in, and personal health record technology ("smart cards") have been offered as potential solutions to streamline the front-end processing of ED patients, which becomes crucial during periods of full capacity, crowding, and surges. Although each of these operational improvement strategies has been described in the lay literature, various reports exist in the academic literature about their effect on front-end operations. In this report, we present a review of the current body of academic literature, with the goal of identifying select high-impact front-end operational improvement solutions. PMID:19556030

  16. Negative Ion Density Fronts

    SciTech Connect

    Igor Kaganovich

    2000-12-18

    Negative ions tend to stratify in electronegative plasmas with hot electrons (electron temperature Te much larger than ion temperature Ti, Te > Ti ). The boundary separating a plasma containing negative ions, and a plasma, without negative ions, is usually thin, so that the negative ion density falls rapidly to zero-forming a negative ion density front. We review theoretical, experimental and numerical results giving the spatio-temporal evolution of negative ion density fronts during plasma ignition, the steady state, and extinction (afterglow). During plasma ignition, negative ion fronts are the result of the break of smooth plasma density profiles during nonlinear convection. In a steady-state plasma, the fronts are boundary layers with steepening of ion density profiles due to nonlinear convection also. But during plasma extinction, the ion fronts are of a completely different nature. Negative ions diffuse freely in the plasma core (no convection), whereas the negative ion front propagates towards the chamber walls with a nearly constant velocity. The concept of fronts turns out to be very effective in analysis of plasma density profile evolution in strongly non-isothermal plasmas.

  17. Production of hybrid granitic magma at the advancing front of basaltic underplating: Inferences from the Sesia Magmatic System (south-western Alps, Italy)

    NASA Astrophysics Data System (ADS)

    Sinigoi, Silvano; Quick, James E.; Demarchi, Gabriella; Klötzli, Urs S.

    2016-05-01

    The Permian Sesia Magmatic System of the southwestern Alps displays the plumbing system beneath a Permian caldera, including a deep crustal gabbroic complex, upper crustal granite plutons and a bimodal volcanic field dominated by rhyolitic tuff filling the caldera. Isotopic compositions of the deep crustal gabbro overlap those of coeval andesitic basalts, whereas granites define a distinct, more radiogenic cluster (Sri ≈ 0.708 and 0.710, respectively). AFC computations starting from the best mafic candidate for a starting melt show that Nd and Sr isotopic compositions and trace elements of andesitic basalts may be modeled by reactive bulk assimilation of ≈ 30% of partially depleted crust and ≈ 15%-30% gabbro fractionation. Trace elements of the deep crustal gabbro cumulates require a further ≈ 60% fractionation of the andesitic basalt and loss of ≈ 40% of silica-rich residual melt. The composition of the granite plutons is consistent with a mixture of relatively constant proportions of residual melt delivered from the gabbro and anatectic melt. Chemical and field evidence leads to a conceptual model which links the production of the two granitic components to the evolution of the Mafic Complex. During the growth of the Mafic Complex, progressive incorporation of packages of crustal rocks resulted in a roughly steady state rate of assimilation. Anatectic granite originates in the hot zone of melting crust located above the advancing mafic intrusion. Upward segregation of anatectic melts facilitates the assimilation of the partially depleted restite by stoping. At each cycle of mafic intrusion and incorporation, residual and anatectic melts are produced in roughly constant proportions, because the amount of anatectic melt produced at the roof is a function of volume and latent heat of crystallization of the underplated mafic melt which in turn produces proportional amounts of hybrid gabbro cumulates and residual melt. Such a process can explain the

  18. Dendritic solidification of alloys in low gravity

    NASA Astrophysics Data System (ADS)

    Curreri, P. A.; Lee, J. E.; Stefanescu, D. M.

    1988-11-01

    Gravity-driven convective flow influences dendrite morphology, interdendritic fluid flow, dendrite interface morphology, casting macrosegregation, formation of channel type casting defects, and casting grain structure. Dendritic solidification experiments during multiple parabolic aircraft maneuvers for iron-carbon type alloys and superalloys show increased dendritic spacing in low-gravity periods. Larger dendrite spacings for low-gravity solidification have also been reported for sounding rocket and space laboratory experiments for metal-model and binary alloys. Convection decreases local solidification time and increases the rate of interdendritic solute removal. The elimination of convection in low gravity is thus expected to increase dendritic spacing. Convection's effect on dendritic arm coarsening is expected to be dependent on the coarsening mechanism. Decreased coarsening in low gravity found for Al-Cu is indicative of coarsening predominately by arm coalescence.

  19. Enthalpies of a binary alloy during solidification

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.; Nandapurkar, P.

    1988-01-01

    The purpose of the paper is to present a method of calculating the enthalpy of a dendritic alloy during solidification. The enthalpies of the dendritic solid and interdendritic liquid of alloys of the Pb-Sn system are evaluated, but the method could be applied to other binaries, as well. The enthalpies are consistent with a recent evaluation of the thermodynamics of Pb-Sn alloys and with the redistribution of solute in the same during dendritic solidification. Because of the heat of mixing in Pb-Sn alloys, the interdendritic liquid of hypoeutectic alloys (Pb-rich) of less than 50 wt pct Sn has enthalpies that increase as temperature decreases during solidification.

  20. Effects of anisotropic heat conduction on solidification

    NASA Technical Reports Server (NTRS)

    Weaver, J. A.; Viskanta, R.

    1989-01-01

    Two-dimensional solidification influenced by anisotropic heat conduction has been considered. The interfacial energy balance was derived to account for the heat transfer in one direction (x or y) depending on the temperature gradient in both the x and y directions. A parametric study was made to determine the effects of the Stefan number, aspect ratio, initial superheat, and thermal conductivity ratios on the solidification rate. Because of the imposed boundary conditions, the interface became skewed and sometimes was not a straight line between the interface position at the upper and lower adiabatic walls (spatially nonlinear along the height). This skewness depends on the thermal conductivity ratio k(yy)/k(yx). The nonlinearity of the interface is influenced by the solidification rate, aspect ratio, and k(yy/k(yx).

  1. Rapid solidification of Nb-base alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Javed, K. R.; Abbaschian, G. J.; Lewis, R. E.

    1988-01-01

    New Nb-base alloys are of interest for aerospace structural applications at high temperatures, viz, 800 to 1650 C. Fundamental information regarding the effects of rapid solidification in achieving greatly refined microstructures, extended solid solubility, suppression of embrittling equilibrium phases, and formation of new phases is desired in a number of Nb-X alloys. The microstructures and selected properties of Nb-Si and other Nb-base alloys are presented for materials both rapidly quenched from the equilibrium liquidus and rapidly solidified following deep supercooling. Electromagnetic levitation was used to achieve melting and supercooling in a containerless inert gas environment. A variety of solidification conditions were employed including splatting or drop casting of supercooled samples. The morphology and composition of phases formed are discussed in terms of both solidification history and bulk composition.

  2. An optical study of grain formation: Casting and solidification technology (2-IML-1)

    NASA Technical Reports Server (NTRS)

    Mccay, Mary H.

    1992-01-01

    By studying the unidirectional growth of a metal-model material in microgravity, an attempt is made to characterize alloy solidification. Using holograms and supporting temperature measurements obtained during processing in the Fluids Experiment System (FES), the solute and thermal fields associated with the dendrite growth front and extraneous nucleation will be measured and compared to a theoretical (computational) model. Ground based supporting experiments include particle tracking to measure the velocity fields, and optical phase shift techniques (confocal optical signal processing, interferometry, and Schlieren) to study thermal and solutal fields.

  3. Novel Directional Solidification Processing of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.

    1999-01-01

    Gravity driven separation precludes uniform microstructural development during controlled directional solidification (DS) processing of hypermonotectic alloys. It is well established that liquid/liquid suspensions, in which the respective components are immiscible and have significant density differences, can be established and maintained by utilizing ultrasound. A historical introduction to this work is presented with the intent of establishing the basis for applying the phenomena to promote microstructural uniformity during controlled directional solidification processing of immiscible mixtures. Experimental work based on transparent organics, as well as salt systems, will be presented in view of the processing parameters.

  4. Observations of a monotectic solidification interface morphology

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Frazier, D. O.

    1985-01-01

    For detailed studies of the region around a solidification interface on a microscopic scale, a very thin (essentially two-dimensional) test cell may be translated across two temperature-controlled heating/cooling blocks and viewed with a microscope. Such a device is sometimes referred to as a temperature gradient microscope stage (TGS). Of particular interest in this study is the behavior of a monotectic type solution during solidification. Succinonitrile based model systems for metallic monotectic alloys, when solidified on a TGS, form an unusual 'worm-like' micromorphology. These interfaces are observable in situ under high optical magnification during growth.

  5. Observations of a monotectic solidification interface morphology

    NASA Astrophysics Data System (ADS)

    Kaukler, W. F.; Frazier, D. O.

    1985-04-01

    For detailed studies of the region around a solidification interface on a microscopic scale, a very thin (essentially two-dimensional) test cell may be translated across two temperature-controlled heating/cooling blocks and viewed with a microscope. Such a device is sometimes referred to as a temperature gradient microscope stage (TGS). Of particular interest in this study is the behavior of a monotectic type solution during solidification. Succinonitrile based model systems for metallic monotectic alloys, when solidified on a TGS, form an unusual 'worm-like' micromorphology. These interfaces are observable in situ under high optical magnification during growth.

  6. Conditions Of Directional Solidification Affect Superalloy

    NASA Technical Reports Server (NTRS)

    Schmidt, D. D.; Alter, W. S.; Hamilton, W. D.; Parr, R. A.

    1992-01-01

    Report describes experiments to determine effects of gradient of temperature and rate of solidification on microstructure and fatigue properties of nickel-based superalloy MAR-M246(Hf). Enhancement of properties extends lifespans of objects, including turbo-pump blades of Space Shuttle Main Engines. Results indicate significant improvements in fatigue properties derived through manipulation of parameters of directional solidification. Particularly MAR-M246(Hf) for turbine blades contains small, well-dispersed blocky carbide and microstructure with small distances between dendrite arms, and without eutectic phase.

  7. Steps, kinetic anisotropy, and long-wavelength instabilities in directional solidification.

    PubMed

    Grimm, H P; Davis, S H; McFadden, G B

    1999-05-01

    We consider the effect of anisotropic interface kinetics on long-wavelength instabilities during the directional solidification of a binary alloy having a vicinal interface. Linear theory predicts that a planar solidification front is stabilized under the effect of anisotropy as long as the segregation coefficient is small enough, whereas a novel instability appears at high rates of solidification. Furthermore, the neutral stability curve, indicating the values of the principal control parameter (here the morphological number) for which the growth rate of a sinusoidal perturbation of a given wavelength changes its sign, is shown to have up to three branches, two of them combining to form an isola for certain values of the control parameters. We identify conditions for which linear stability theory predicts the instability of the planar interface to long-wavelength traveling waves. A number of distinguished limits provide evolution equations that describe the resulting dynamical behavior of the crystal-melt interface and generalize previous work by Sivashinsky, Brattkus, and Davis and Riley and Davis. Bifurcation analysis and numerical computations for the derived evolution equations show that the anisotropy is able to promote the tendency to supercritical bifurcation, and also leads to the development of strongly preferred interface orientations for finite-amplitude deformations.

  8. Detached Growth of Germanium by Directional Solidification

    NASA Technical Reports Server (NTRS)

    Palosz, W.; Volz, M. P.; Cobb, S.; Motakef, S.; Szofran, F. R.

    2004-01-01

    The conditions of detached solidification under controlled pressure differential across the meniscus were investigated. Uncoated and graphite- or BN-coated silica and pBN crucibles were used. Detached and partly detached growth was achieved in pBN and BN-coated crucibles, respectively. The results of the experiments are discussed based on the theory of Duffar et al.

  9. Solidification behavior during directed light fabrication

    SciTech Connect

    Thoma, D.J.; Lewis, G.K.; Nemec, R.B.

    1995-10-01

    Directed light fabrication (DLF) is a process that fuses gas delivered metal powders within a focal zone of a laser beam to produce fully dense, 3-dimensional metal components. A variety of materials have been processed with DLF, ranging from steels to tungsten, and including intermetallics such as NiAl and MoSi{sub 2}. To evaluate the processing parameters and resulting microstructures, solidification studies have been performed on defined alloy systems. For example, solidification cooling rates have been determined based upon secondary dendrite arm spacings in Fe-based alloys. In addition, eutectic spacings have been used to define growth velocities during solidification. Cooling rates vary from 10{sup 1}-10{sup 5} K s{sup {minus}1} and growth rates vary between 1--50 mm s{sup {minus}1}. As a result, process definition has been developed based upon the microstructural development during solidification. The materials explored were Ag-19Cu, Fe-24.8Ni, 316 stainless steel, Al-33Cu, W, MoSi{sub 2} and NiAl.

  10. SOLIDIFICATION/STABILIZATION: IS IT ALWAYS APPROPRIATE?

    EPA Science Inventory

    The findings of recent research and evaluation efforts are assessed to determine whether solidification/stabilization (S/S) has been properly and appropriately applied for different types of hazardous wastes. Results from these studies are mixed and, as a result, the need for pro...

  11. SOLIDIFICATION/STABILIZATION - USEPA SUPERFUND PROGRAM

    EPA Science Inventory

    The USEPA experience in using Solidification/Stabilization (S/S) Technology to remediate Superfund sites is reviewed. Included are several case studies for insitu and exsitu treatment and sites containing both metals and organics, both separately, and mixed on the same site. Co...

  12. Uncertainty Quantification of Modelling of Equiaxed Solidification

    NASA Astrophysics Data System (ADS)

    Fezi, K.; Krane, M. J. M.

    2016-07-01

    Numerical simulations of metal alloy solidification are used to gain insight into physical phenomena that cannot be observed experimentally. Often validation of such models has been done through comparison to sparse experimental data, to which agreement can be misinterpreted due to both model and experimental uncertainty. Uncertainty quantification (UQ) and sensitivity analysis are performed on a transient model of solidification of Al-4.5 wt.% Cu in a rectangular cavity, with equiaxed (grain refined) solidification morphology. This model solves equations for momentum, temperature, and species conservation; UQ and sensitivity analysis are performed for the degree of macrosegregation. A Smolyak sparse grid algorithm is used to select input values to construct a response surface fit to model outputs. The response surface is then used as a surrogate for the solidification model to determine the sensitivities and probability density functions of the model outputs. Uncertain model inputs of interest include the secondary dendrite arm spacing, equiaxed particle size, and fraction solid at which the rigid mushy zone forms. Similar analysis was also performed on a transient model of direct chill casting of the same alloy.

  13. Real-Time X-Ray Transmission Microscopy for Fundamental Studies Solidification

    NASA Technical Reports Server (NTRS)

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu; Peters, Palmer

    1998-01-01

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 4OX to 16OX. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 micrometers. We have applied this system to study of the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys to observe a previously unreported velocity dependent thermo-capillary depletion mechanism for Bi rich liquid which can penetrate many fiber diameters into the solid-liquid interface. In this talk we will discuss application of the XTM to the study the fundamentals of monotectic and eutectic solidification, the enhancement of XTM data with precise solid liquid interfacial temperature and thermal gradient measurement techniques, and the application of this technology to the study of the fundamentals of solidification in microgravity,

  14. In-situ Monitoring of Dynamic Phenomena during Solidification and Phase Transformation Processing

    SciTech Connect

    Clarke, Amy J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Patterson, Brian M.; Imhoff, Seth D.; Lee, Wah Keat; Fezzaa, Kamel; Deriy, Alex; Tucker, Tim J.; Clarke, Kester D.; Field, Robert D.; Thoma, Dan J.; Teter, David F.; Beard, Timothy V.; Hudson, Richard W.; Freibert, Franz J.; Korzekwa, Deniece R.; Farrow, Adam M.; Cross, Carl E.; Mihaila, Bogdan; Lookman, Turab; Hunter, Abigail; Choudhury, Samrat; Karma, Alain; Ott, Thomas J. Jr.; Barker, Martha R.; O'Neill, Finian; Hill, Joshua; Emigh, Megan G.

    2012-07-30

    The purpose of this project is to: (1) Directly observe phase transformations and microstructure evolution using proton (and synchrotron x-ray) radiography and tomography; (2) Constrain phase-field models for microstructure evolution; (3) Experimentally control microstructure evolution during processing to enable co-design; and (4) Advance toward the MaRIE vision. Understand microstructure evolution and chemical segregation during solidification {yields} solid-state transformations in Pu-Ga.

  15. Laboratory experiments on fronts

    NASA Astrophysics Data System (ADS)

    Chia, F.; Griffiths, R. W.; Linden, P. F.

    We describe a laboratory model of an upwelling front in a two-layer stratification. In the model the interface between the two layers slopes upwards toward a vertical boundary (or coastline) and can intersect the free surface to produce a front. Fluid motion in each layer is density driven and, in the undisturbed state, is in quasi-geostrophic balance. The front is observed to be unstable to (ageostrophic) disturbances with an along-front wavelength proportional to the Rossby radius of deformation. At very large amplitudes these unstable waves form closed circulations. However, in contrast to the behaviour of fronts far from vertical boundaries, where cyclone-anticyclone vortex pairs are formed, the presence of the coastline inhibits formation of anticyclonic eddies in the upper layer and enhances cyclonic rings of upper layer fluid which lie above cyclonic eddies in the lower layer. The cyclones move away from the vertical boundary and (as is also the case when no vertical boundary is present) they appear at the surface as eddies containing lower layer fluid on the seaward side of the mean frontal position.

  16. Advancing-Front Algorithm For Delaunay Triangulation

    NASA Technical Reports Server (NTRS)

    Merriam, Marshal L.

    1993-01-01

    Efficient algorithm performs Delaunay triangulation to generate unstructured grids for use in computing two-dimensional flows. Once grid generated, one can optionally call upon additional subalgorithm that removes diagonal lines from quadrilateral cells nearly rectangular. Resulting approximately rectangular grid reduces cost per iteration of flow-computing algorithm.

  17. Wave-front analysis of personal eye protection.

    PubMed

    Eppig, Timo; Zoric, Katja; Speck, Alexis; Zelzer, Benedikt; Götzelmann, Jens; Nagengast, Dieter; Langenbucher, Achim

    2012-07-30

    Shack-Hartmann wave-front sensing has been successfully applied to many fields of optical testing including the human eye itself. We propose wave-front measurement for testing protective eye wear for production control and investigation of aberrations. Refractive power data is derived from the wave-front data and compared to a subjective measurement technique based on a focimeter. Additional image quality classification was performed with a multivariate model using objective parameters to resample a subjectively determined visual quality. Wave-front measurement advances optical testing of protective eye wear and may be used for objective quality control.

  18. Directional Solidification and Characterization of Hg(0.89) Mn(0.11)Te

    NASA Technical Reports Server (NTRS)

    Price, M. W.; Scripa, R. N.; Lehoczky. S. L.; Szofran, F. R.; Su, C.-H.

    1998-01-01

    Two boules of Hg(0.89)Mn(0.11)Te(MMT) were solidified using the vertical Bridgman-Stockbarger method. Translation rates of 0.09 and 0. 18 microns/s were used. The influence of growth rate on axial compositional homogeneity in the MMT boules was evaluated experimentally by conducting precision density measurements on radial slices taken from each boule. In addition, Plane Front Solidification theory and segregation coefficient (k) data for the Hg(1-x)Mn(x)Te system were used to fit theoretical composition profiles to the measured MMT axial composition profiles. The strong correlation between the measured and calculated MMT axial composition profiles indicates diffusion dominated axial solute redistribution in the boules under the applied growth conditions. The analysis of the MMT axial composition profiles by Plane Front Solidification theory allowed the calculation of the effective diffusion coefficient (D(eff) = 3.5 x l0(exp -5) sq cm/s). The k-values for the Hg(1-x)Mn(x)Te system and the D(sub eff) - value were then used to verify that both boules were solidified under conditions which did not exceed the Constitutional Supercooling Criteria under ideal conditions. Finally, a preliminary examination of the radial compositional variation in each MMT was made using Fourier Transform Infra-Red Spectroscopy (FTIR). The radial homogeneity in the MMT boules was found to be comparable for both translation rates.

  19. Front Range Branch Officers

    NASA Astrophysics Data System (ADS)

    The Front Range Branch of AGU has installed officers for 1990: Ray Noble, National Center for Atmospheric Research, chair; Sherry Oaks, U.S. Geological Survey, chair-elect; Howard Garcia, NOAA, treasurer; Catharine Skokan, Colorado School of Mines, secretary. JoAnn Joselyn of NOAA is past chair. Members at large are Wallace Campbell, NOAA; William Neff, USGS; and Stephen Schneider, NCAR.

  20. Nanoparticle Oscillations and Fronts

    SciTech Connect

    Lagzi, Istvan; Kowalczyk, Bartlomiej; Wang, Dawei; Grzybowski, Bartosz A.

    2010-09-30

    Chemical oscillations can be coupled to the dynamic self-assembly of nanoparticles. Periodic pH changes translate into protonation and deprotonation of the ligands that stabilize the nanoparticles, thus altering repulsive and attractive interparticle forces. In a continuous stirred-tank reactor, rhythmic aggregation and dispersion is observed; in spatially distributed media, propagation of particle aggregation fronts is seen.

  1. Progress in front propagation research

    NASA Astrophysics Data System (ADS)

    Fort, Joaquim; Pujol, Toni

    2008-08-01

    We review the progress in the field of front propagation in recent years. We survey many physical, biophysical and cross-disciplinary applications, including reduced-variable models of combustion flames, Reid's paradox of rapid forest range expansions, the European colonization of North America during the 19th century, the Neolithic transition in Europe from 13 000 to 5000 years ago, the description of subsistence boundaries, the formation of cultural boundaries, the spread of genetic mutations, theory and experiments on virus infections, models of cancer tumors, etc. Recent theoretical advances are unified in a single framework, encompassing very diverse systems such as those with biased random walks, distributed delays, sequential reaction and dispersion, cohabitation models, age structure and systems with several interacting species. Directions for future progress are outlined.

  2. The upgraded Tevatron front end

    NASA Astrophysics Data System (ADS)

    Glass, M.; Zagel, J.; Smith, P.; Marsh, W.; Smolucha, J.

    1990-08-01

    We are replacing the computers which support the CAMAC crates in the Fermilab accelerator control system. We want a significant performance increase, but we still want to be able to service scores of different varieties of CAMAC cards in a manner essentially transparent to console applications software. Our new architecture is based on symmetric multiprocessing. Several processors on the same bus, each running identical software, work simultaneously at satisfying different pieces of a console's request for data. We dynamically adjust the load between the processors. We can obtain more processing power by simply plugging in more processors cards and rebooting. We describe in this paper what we believe to be the interesting architectural features of the new front-end computers. We also note how we use some of the advanced features of the Multibus™ II bus and the Intel 80386 processor design to achieve reliability and expandability of both hardware and software.

  3. Experimental Verification of Solidification Stress Theory

    SciTech Connect

    Solbrig, C W; Morrison, M C; SImpson, M F; Bateman, K J

    2012-04-01

    A research program is being conducted to develop a crack-free ceramic waste form (CWF) to be used for long term encasement of fission products and actinides resulting from processing spent nuclear fuel. Cracking usually occurs in the cooldown phase of the glass or ceramic formations. A crack-free formation should have more resistance to leaching than one with many cracks. In the research leading up to producing a CWF, a model was developed that proposes a permanent stress develops when the melt solidifies and that this stress can cause failure as the CWF nears room temperature. This paper reports on how the formation, CWF2, confirms the existence of this stress. The solidification stress is in addition to and of opposite sign of the thermal stress. Its derivation is reported on in Ref. 1. Cracking of the CWF would occur at low temperatures if solidification stress exists but at high temperatures if it doesn’t. If solidification stress occurs, then the cooldown rate during solidification should be reduced. If not, it should be reduced when the thermal stresses are highest. Recording cracking sounds confirm the existence of this solidification stress since cracking occurred during the low temperature phase of the cooldown. As a side purpose of this paper, a cooldown rate is proposed that should eliminate cracking in the next experiment, CWF3. CWF2 is a prototype vertical ceramic waste cylinder formed over a period of 10 days by heating a mixture of 75% zeolite, 25% glass frit in an argon atmosphere furnace through melting to 925 C and then cooling through solidification to room temperature. It is approximately 1 m high, 0.5 m in diameter, weighs about 400 kg, and is formed in a stainless steel can 0.5 cm thick. This cylinder developed many cracks on cooldown. At least 15 loud cracks were recorded over a period of 4 days at the end of cooldown when the temperatures were below 400 C. The CWF2 surface and centerline temperatures at mid height were measured which

  4. Solidification processing of monotectic alloy matrix composites

    NASA Technical Reports Server (NTRS)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  5. Undercooling of materials during solidification in space

    NASA Technical Reports Server (NTRS)

    Miller, R. I.

    1976-01-01

    A theoretical research program was undertaken on the under cooling and solidification of materials under variable external field conditions. A catalog of theories and models of nucleation of solid phases in the melt is provided, as is a discussion of the relation of undercooling to intermolecular potentials, the dependence of growth rate on undercooling, the influence of undercooling on liquid-solid interface stability and solid structure, the direct effects of external fields on melts, the relation of solid physical properties to structure and the role of nucleants in solidification. Results of the theoretical analysis of several experiments related to the space processing applications program are given, and recommendations for future experiments and further theoretical developments along with procedures for correlation of theory and experiment are specified.

  6. Beyond Finite Size Scaling in Solidification Simulations

    SciTech Connect

    Streitz, F H; Glosli, J N; Patel, M V

    2005-05-19

    Although computer simulation has played a central role in the study of nucleation and growth since the earliest molecular dynamics simulations almost 50 years ago, confusion surrounding the effect of finite size on such simulations have limited their applicability. Modeling solidification in molten tantalum on the BlueGene/L computer, we report here on the first atomistic simulation of solidification that verifies independence from finite size effects during the entire nucleation and growth process, up to the onset of coarsening. We show that finite size scaling theory explains the observed maximal grain sizes for systems up to about 8,000,000 atoms. For larger simulations, a cross-over from finite size scaling to more physical size-independent behavior is observed.

  7. Simulation of solidification in a Bridgman cell

    NASA Technical Reports Server (NTRS)

    Dakhoul, Y. M.; Farmer, R. C.

    1984-01-01

    The Hg/Cd/Te solidification in a Bridgman cell was thermally analyzed by Continuum's VAST code. The energy equation is solved in an axisymmetric, quasi steady domain for both the molten and solid alloy regions. Alloys composition is calculated by a simplified one dimensional model to estimate its effect on melt thermal conductivity and, consequently, on the temperature field within the cell. Solidification is assumed to occur at a fixed temperature of 979 K. Simplified boundary conditions are included to model both the radiant and conductive heat exchange between the furnace walls and the alloy. Calculations are performed to show how the steady state isotherms are affected by: (1) the hot and cold furnace temperatures; (2) boundary condition parameters; and (3) the growth rate which affects the calculated alloy's composition.

  8. Transport Phenomena During Equiaxed Solidification of Alloys

    NASA Technical Reports Server (NTRS)

    Beckermann, C.; deGroh, H. C., III

    1997-01-01

    Recent progress in modeling of transport phenomena during dendritic alloy solidification is reviewed. Starting from the basic theorems of volume averaging, a general multiphase modeling framework is outlined. This framework allows for the incorporation of a variety of microscale phenomena in the macroscopic transport equations. For the case of diffusion dominated solidification, a simplified set of model equations is examined in detail and validated through comparisons with numerous experimental data for both columnar and equiaxed dendritic growth. This provides a critical assessment of the various model assumptions. Models that include melt flow and solid phase transport are also discussed, although their validation is still at an early stage. Several numerical results are presented that illustrate some of the profound effects of convective transport on the final compositional and structural characteristics of a solidified part. Important issues that deserve continuing attention are identified.

  9. TEMHD Effects on Solidification Under Microgravity Conditions

    NASA Technical Reports Server (NTRS)

    Kao, Andrew; Pericleous, Koulis

    2012-01-01

    An unexplored potential exists to control microstructure evolution through the use of external DC magnetic fields. Thermoelectric currents form during solidification and interact with this external field to drive microscopic fluid dynamics within the inter-dendritic region. The convective heat and mass transport can lead to profound changes on the dendritic structure. In this paper the effect of high magnetic fields is demonstrated through the use of both 3-dimensional and 2-dimensional numerical models. The results show that the application of a magnetic field causes significant disruption to the dendritic morphology. Investigation into the underlying mechanism gives initial indicators of how external magnetic fields can either lead to unexpected growth behaviour, or alternatively can be used to control the evolution of microstructure in undercooled melts as encountered in levitated droplet solidification.

  10. Foam front propagation in anisotropic oil reservoirs.

    PubMed

    Grassia, P; Torres-Ulloa, C; Berres, S; Mas-Hernández, E; Shokri, N

    2016-04-01

    The pressure-driven growth model is considered, describing the motion of a foam front through an oil reservoir during foam improved oil recovery, foam being formed as gas advances into an initially liquid-filled reservoir. In the model, the foam front is represented by a set of so-called "material points" that track the advance of gas into the liquid-filled region. According to the model, the shape of the foam front is prone to develop concave sharply curved concavities, where the orientation of the front changes rapidly over a small spatial distance: these are referred to as "concave corners". These concave corners need to be propagated differently from the material points on the foam front itself. Typically the corner must move faster than those material points, otherwise spurious numerical artifacts develop in the computed shape of the front. A propagation rule or "speed up" rule is derived for the concave corners, which is shown to be sensitive to the level of anisotropy in the permeability of the reservoir and also sensitive to the orientation of the corners themselves. In particular if a corner in an anisotropic reservoir were to be propagated according to an isotropic speed up rule, this might not be sufficient to suppress spurious numerical artifacts, at least for certain orientations of the corner. On the other hand, systems that are both heterogeneous and anisotropic tend to be well behaved numerically, regardless of whether one uses the isotropic or anisotropic speed up rule for corners. This comes about because, in the heterogeneous and anisotropic case, the orientation of the corner is such that the "correct" anisotropic speed is just very slightly less than the "incorrect" isotropic one. The anisotropic rule does however manage to keep the corner very slightly sharper than the isotropic rule does.

  11. Foam front propagation in anisotropic oil reservoirs.

    PubMed

    Grassia, P; Torres-Ulloa, C; Berres, S; Mas-Hernández, E; Shokri, N

    2016-04-01

    The pressure-driven growth model is considered, describing the motion of a foam front through an oil reservoir during foam improved oil recovery, foam being formed as gas advances into an initially liquid-filled reservoir. In the model, the foam front is represented by a set of so-called "material points" that track the advance of gas into the liquid-filled region. According to the model, the shape of the foam front is prone to develop concave sharply curved concavities, where the orientation of the front changes rapidly over a small spatial distance: these are referred to as "concave corners". These concave corners need to be propagated differently from the material points on the foam front itself. Typically the corner must move faster than those material points, otherwise spurious numerical artifacts develop in the computed shape of the front. A propagation rule or "speed up" rule is derived for the concave corners, which is shown to be sensitive to the level of anisotropy in the permeability of the reservoir and also sensitive to the orientation of the corners themselves. In particular if a corner in an anisotropic reservoir were to be propagated according to an isotropic speed up rule, this might not be sufficient to suppress spurious numerical artifacts, at least for certain orientations of the corner. On the other hand, systems that are both heterogeneous and anisotropic tend to be well behaved numerically, regardless of whether one uses the isotropic or anisotropic speed up rule for corners. This comes about because, in the heterogeneous and anisotropic case, the orientation of the corner is such that the "correct" anisotropic speed is just very slightly less than the "incorrect" isotropic one. The anisotropic rule does however manage to keep the corner very slightly sharper than the isotropic rule does. PMID:27090239

  12. Complex banded structures in directional solidification processes.

    PubMed

    Korzhenevskii, A L; Rozas, R E; Horbach, J

    2016-01-27

    A combination of theory and numerical simulation is used to investigate impurity superstructures that form in rapid directional solidification (RDS) processes in the presence of a temperature gradient and a pulling velocity with an oscillatory component. Based on a capillary wave model, we show that the RDS processes are associated with a rich morphology of banded structures, including frequency locking and the transition to chaos.

  13. Complex banded structures in directional solidification processes.

    PubMed

    Korzhenevskii, A L; Rozas, R E; Horbach, J

    2016-01-27

    A combination of theory and numerical simulation is used to investigate impurity superstructures that form in rapid directional solidification (RDS) processes in the presence of a temperature gradient and a pulling velocity with an oscillatory component. Based on a capillary wave model, we show that the RDS processes are associated with a rich morphology of banded structures, including frequency locking and the transition to chaos. PMID:26704726

  14. Microwave solidification development for Rocky Flats waste

    SciTech Connect

    Dixon, D.; Erle, R.; Eschen, V.

    1994-04-01

    The Microwave Engineering Team at the Rocky Flats Plant has developed a production-scale system for the treatment of hazardous, radioactive, and mixed wastes using microwave energy. The system produces a vitreous final form which meets the acceptance criteria for shipment and disposal. The technology also has potential for application on various other waste streams from the public and private sectors. Technology transfer opportunities are being identified and pursued for commercialization of the microwave solidification technology.

  15. Linear stability of directional solidification cells

    SciTech Connect

    Kessler, D.A. ); Levine, H. )

    1990-03-15

    We formulate the problem of finding the stability spectrum of the cellular pattern seen in directional solidification. This leads to a nonlinear eigenvalue problem for an integro-differential operator. We solve this problem numerically and compare our results to those obtained by linearizing the eigenvalue problem by employing the quasistatic approximation. Contrary to some recent claims, we find no evidence for a Hopf bifurcation to a dendritic pattern.

  16. The Equiaxed Dendritic Solidification Experiment (EDSE)

    NASA Technical Reports Server (NTRS)

    1999-01-01

    The Equiaxed Dendritic Solidification Experiment (EDSE) is a material sciences investigation under the Formation of Microstructures/pattern formation discipline. The objective is to study the microstructural evolution of and thermal interactions between several equiaxed crystals growing dendritically in a supercooled melt of a pure and transparent substance under diffusion controlled conditions. Dendrites growing at .4 supercooling from a 2 stinger growth chamber for the EDSE in the Microgravity Development Lab (MDL).

  17. IJEMS: Iowa Joint Experiment in Microgravity Solidification

    NASA Technical Reports Server (NTRS)

    Bendle, John R.; Mashl, Steven J.; Hardin, Richard A.

    1995-01-01

    The Iowa Joint Experiment in Microgravity Solidification (IJEMS) is a cooperative effort between Iowa State University and the University of Iowa to study the formation of metal-matrix composites in a microgravity environment. Of particular interest is the interaction between the solid/liquid interface and the particles in suspension. The experiment is scheduled to fly on STS-69, Space Shuttle Endeavor on August 3, 1995. This project is unique in its heavy student participation and cooperation between the universities involved.

  18. Near-congruent solidification of castings

    NASA Astrophysics Data System (ADS)

    Chaput, Kevin J.

    A study on the microstructure development of as-cast Cu-Mn alloys based around the congruent minimum at 34.6 wt % Mn and 873 °C was performed. Initially, this was to evaluate the alloy as an alternative to wide freezing range Pb and Sn bronzes that are plagued with porosity. The shallow minimum and associated narrow freezing ranges around the congruent point result in a completely cellular (non-dendritic) solidification morphology for a composition range ~3 wt % Mn about the congruent composition (C c). The degree of cellular solidification was found to depend on the mold material. Increased mold conductivity lead to a narrower composition range of complete cellular solidification. By casting alloys of different compositions into a composite mold, the effect of the mold conductivity allowed an evaluation of the congruent point reported by Gokcen. These results fit well with the constitutional supercooling criterion. While solidification at a point ideally would be planar, this was not observed even with minor deviations from the Cc. An additional study of the microstructure development along the minimum trough in the liquidus surface between the Cu-Mn and Ni-Mn binary congruent points of the Cu-Mn-Ni ternary system was conducted. This study revealed that alloys near the binary congruent minima were more cellular than alloys near the middle of the phase diagram, along the trough. As the composition approached the center of the Cu-Mn-Ni diagram, the morphology became more dendritic, characteristic of an isomorphous system. Even though these alloys did not solidify in a completely cellular manner, they were free of any microshrinkage porosity. The alloys in this study (Cu-Mn and Cu-Mn-Ni) show promise for use in structural applications due to the lack of microshrinkage porosity, potent solution strengthening of manganese and strong aging response.

  19. Molecular dynamics modelling of solidification in metals

    SciTech Connect

    Boercker, D.B.; Belak, J.; Glosli, J.

    1997-12-31

    Molecular dynamics modeling is used to study the solidification of metals at high pressure and temperature. Constant pressure MD is applied to a simulation cell initially filled with both solid and molten metal. The solid/liquid interface is tracked as a function of time, and the data are used to estimate growth rates of crystallites at high pressure and temperature in Ta and Mg.

  20. Phosphate Bonded Solidification of Radioactive Incinerator Wastes

    SciTech Connect

    Walker, B. W.

    1999-04-13

    The incinerator at the Department of Energy Savannah River Site burns low level radioactive and hazardous waste. Ash and scrubber system waste streams are generated during the incineration process. Phosphate Ceramic technology is being tested to verify the ash and scrubber waste streams can be stabilized using this solidification method. Acceptance criteria for the solid waste forms include leachability, bleed water, compression testing, and permeability. Other testing on the waste forms include x-ray diffraction and scanning electron microscopy.

  1. Shape of growth cells in directional solidification.

    PubMed

    Pocheau, A; Georgelin, M

    2006-01-01

    The purpose of this study is to characterize experimentally the whole shape of the growth cells displayed in directional solidification and its evolution with respect to control parameters. A library of cells is first built up from observation of directional solidification of a succinonitrile alloy in a large range of pulling velocity, cell spacing, and thermal gradient. Cell boundaries are then extracted from these images and fitted by trial functions on their whole profile, from cell tip to cell grooves. A coherent evolution of the fit parameters with the control parameters is evidenced. It enables us to characterize the whole cell shape by a single function involving only two parameters which vary smoothly in the control parameter space. This, in particular, evidences a continuous evolution of the cell geometry at the cell to dendrite transition which denies the existence of a change of branch of solutions at the occurrence of sidebranching. More generally, this global determination of cell shape complemented with a previous determination of the position of cells in the thermal field (the cell tip undercooling) provides a complete characterization of growth solutions and of their evolutions in this system. It thus brings about a relevant framework for testing and improving theoretical and numerical understanding of cell shapes and cell stability in directional solidification.

  2. Solidification behavior of undercooled liquid aluminum oxide

    SciTech Connect

    Weber, J.K.R.; Anderson, C.D.; Merkley, D.R.; Nordine, P.C.

    1995-03-01

    Solidification of aluminum oxide from undercooled melts was investigated in containerless experiments. Specimens were levitated in a gas jet, stabilized with an acoustic positioning device, and melted with cw CO{sub 2} laser beams. Cooling curves were obtained by optical pyrometry when the laser intensity was reduced. The materials examined were high-purity Verneuil sapphire, 99.5% polycrystalline alumina, and oxide materials recovered from the effluent of an aluminum-fueled rocket motor. The degree of undercooling, the apparent temperature behavior during the thermal arrest on solidification, and the structure of the materials formed were different in argon and oxygen atmospheres. Undercooling of the sapphire and alumina materials was 360 {+-} 10 K in an oxygen atmosphere and approximately 450 K in argon. Melting and solidification of high-purity sapphire resulted in a dendritic and porous polycrystalline material in oxygen. Dense, larger crystals were obtained in argon. Products formed from 99.5% alumina were discolored and the cores were white, indicating impurity segregation effects. More reproducible behavior was observed for the sapphire and 99.5% alumina than for the tungsten-contaminated rocket motor effluent materials.

  3. 9. DETAIL OF INTERIOR OF FRONT PORCH SHOWING FRONT ENTRY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. DETAIL OF INTERIOR OF FRONT PORCH SHOWING FRONT ENTRY (LEFT) AND BLANK WALL (CENTER) CORRESPONDING TO LOCATION OF INTERIOR VAULTS. VIEW TO SOUTHEAST. - Boise Project, Boise Project Office, 214 Broadway, Boise, Ada County, ID

  4. 35. EAST FRONT OF POWERHOUSE AND CAR BARN: East front ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. EAST FRONT OF POWERHOUSE AND CAR BARN: East front of powerhouse and car barn. 'Annex' is right end of building. - San Francisco Cable Railway, Washington & Mason Streets, San Francisco, San Francisco County, CA

  5. 4. BARRACKS, WITH PARKING LOT IN FRONT, FRONT AND RIGHT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. BARRACKS, WITH PARKING LOT IN FRONT, FRONT AND RIGHT SIDES, LOOKING SOUTH. - NIKE Missile Base SL-40, Barracks No. 2, North end of base, southeast of Barracks No. 1 & northeast of Mess Hall, Hecker, Monroe County, IL

  6. 1. BARRACKS, WITH PARKING LOT IN FRONT, FRONT, LOOKING SOUTHWEST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. BARRACKS, WITH PARKING LOT IN FRONT, FRONT, LOOKING SOUTHWEST. - NIKE Missile Base SL-40, Barracks No. 2, North end of base, southeast of Barracks No. 1 & northeast of Mess Hall, Hecker, Monroe County, IL

  7. 3. VIEW NORTH, SOUTHWEST FRONT, SOUTHEAST SIDE Front and side ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW NORTH, SOUTHWEST FRONT, SOUTHEAST SIDE Front and side elevation. Note gasoline sign post added. Flush store window not altered, 1900 clapboard siding and panelling remaining. - 510 Central Avenue (Commercial Building), Ridgely, Caroline County, MD

  8. Directional Solidification of Mercury Cadmium Telluride in Microgravity

    NASA Technical Reports Server (NTRS)

    Lechoczhy, Sandor L.; Gillies, Donald C.; Szofran, Frank R.; Watring, Dale A.

    1998-01-01

    Mercury cadmium telluride (MCT) has been directionally solidified for ten days in the Advanced Automated Directional Solidification Furnace (AADSF) on the second United States Microgravity Payload Mission (USMP-2). A second growth experiment is planned for the USMP-4 mission in November 1997. Results from USMP-2 demonstrated significant changes between microgravity and ground-based experiments, particularly in the compositional homogeneity. Changes were also observed during the microgravity mission which were dependent on the attitude of the space shuttle and the relative magnitudes of axial and transverse residual accelerations with respect to the growth axis of the crystal. Issues of shuttle operation, especially those concerned with safety and navigation, and the science needs of other payloads dictated the need for changes in attitude. One consequence for solidification of MCT in the USMP4 mission is the desire for a shorter growth time to complete the experiment without subjecting the sample to shuttle maneuvers. By using a seeded technique and a pre-processed boule of MCT with an established diffusion layer quenched into the solid, equilibrium steady state growth can be established within 24 hours, rather than the three days needed in USMP-2. The growth of MCT in AADSF during the USMP-4 mission has been planned to take less than 72 hours with 48 hours of actual growth time. A review of the USMP-2 results will be presented, and the rationale for the USMP-4 explained. Pre-mission ground based tests for the USN4P-4 mission will be presented, as will any available preliminary flight results from the mission.

  9. Oscillatory cellular patterns in three-dimensional directional solidification.

    PubMed

    Tourret, D; Debierre, J-M; Song, Y; Mota, F L; Bergeon, N; Guérin, R; Trivedi, R; Billia, B; Karma, A

    2015-10-01

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in microgravity. Directional solidification experiments conducted onboard the International Space Station have allowed us to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 min. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (i.e., low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exists, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is observed in both

  10. Oscillatory cellular patterns in three-dimensional directional solidification

    SciTech Connect

    Tourret, D.; Debierre, J. -M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guerin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-09-11

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in micro-gravity. Directional solidification experiments conducted onboard the International Space Station have allowed for the first time to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 minutes. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (\\ie low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exist, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is

  11. Oscillatory cellular patterns in three-dimensional directional solidification

    DOE PAGES

    Tourret, D.; Debierre, J. -M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guerin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-09-11

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in micro-gravity. Directional solidification experiments conducted onboard the International Space Station have allowed for the first time to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 minutes. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelatedmore » at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (\\ie low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exist, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global

  12. Oscillatory cellular patterns in three-dimensional directional solidification

    NASA Astrophysics Data System (ADS)

    Tourret, D.; Debierre, J.-M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guérin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-10-01

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in microgravity. Directional solidification experiments conducted onboard the International Space Station have allowed us to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 min. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (i.e., low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exists, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is observed in both

  13. Oscillatory cellular patterns in three-dimensional directional solidification.

    PubMed

    Tourret, D; Debierre, J-M; Song, Y; Mota, F L; Bergeon, N; Guérin, R; Trivedi, R; Billia, B; Karma, A

    2015-10-01

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in microgravity. Directional solidification experiments conducted onboard the International Space Station have allowed us to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 min. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (i.e., low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exists, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is observed in both

  14. A Numerical Study of Directional Solidification and Melting in Microgravity

    NASA Technical Reports Server (NTRS)

    Chen, P. Y. P.; Timchenko, V.; Leonardi E.; deVahlDavis, G.; deGroh, H. C., III

    1998-01-01

    A computational model is presented for the study of the solidification and melting of a pure substance and of a binary alloy. The enthalpy method has been used, and incorporated into a commercial CFD code. Three examples of the use of the model are described: the three-dimensional solidification of a pure substance (succinonitrile), the results of which are compared with experiment; an example of the solidification of a bismuth-tin alloy; and a simulation of a solidification and melting experiment done in space known as the MEPHISTO program.

  15. Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Geng, D. L.; Xie, W. J.; Wei, B.

    2012-10-01

    Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition.

  16. Minimizing Segregation During the Controlled Directional Solidification of Dendritic Alloys Publication: Metallurgical and Materials Transactions

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Fedoseyev, A. I.; Kim, S.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    Gravity-driven thermosolutal convection that arises during controlled directional solidification (DS) of dendritic alloys promotes detrimental macro-segregation (e.g. freckles and steepling) in products such as turbine blades. Considerable time and effort has been spent to experimentally and theoretically investigate this phenomena; although our knowledge has advanced to the point where convection can be modeled and accurately compared to experimental results, little has been done to minimize its onset and deleterious effects. The experimental work demonstrates that segregation can be. minimized and microstructural uniformity promoted when a slow axial rotation is applied to the sample crucible during controlled directional solidification processing. Numerical modeling utilizing continuation and bifurcation methods have been employed to develop accurate physical and mathematical models with the intent of identifying and optimizing processing parameters.

  17. Experience of Non-Technological Waste Solidification with Polymers at Radium Institute - 13530

    SciTech Connect

    Babain, V.; Pokhitonov, Yu.; Alyapyshev, M.

    2013-07-01

    In the run of scientific and production activities in Radium Institute there are generated the liquid radioactive wastes (LRW) of the most various compositions, which are partially processed (with the use of cementation technology) as accumulated and removed to the special-purpose enterprise ('Radon') for a long-term storage. The process of cementation has wide practical application including the use for a long time at Radium Institute for solidification of aqueous solutions. One of the problems appearing at laboratory waste processing consists in a presence of organic substances in aqueous solutions and high acid concentration. Solidification of such waste (water-organic) also runs into a number of serious difficulties due to organic liquid and cement incompatibility. In this connection, development of advanced technologies with using high-tech polymers seems to be quite justified. (authors)

  18. Solidification of high temperature molten salts for thermal energy storage systems

    NASA Technical Reports Server (NTRS)

    Sheffield, J. W.

    1981-01-01

    The solidification of phase change materials for the high temperature thermal energy storage system of an advanced solar thermal power system has been examined theoretically. In light of the particular thermophysical properties of candidate phase change high temperature salts, such as the eutectic mixture of NaF - MgF2, the heat transfer characteristics of one-dimensional inward solidification for a cylindrical geometry have been studied. The Biot number for the solidified salt is shown to be the critical design parameter for constant extraction heat flux. A fin-on-fin design concept of heat transfer surface augmentation is proposed in an effort to minimize the effects of the salt's low thermal conductivity and large volume change upon fusing.

  19. Real Time Observation of Dendritic Solidification in Real Alloys by Synchrotron Microradiography

    SciTech Connect

    Li, B.; Brody, H.D.; Kazimirov, A.; Black, D.R.; Burdette, H.E.; Rau, C.

    2007-10-12

    A third generation synchrotron x-ray source and advanced imaging facilities were used to study dendritic solidification in metallic alloys in real time. A digital camera and a video camera with different time and spatial resolution were tested to capture growing dendrites during solidification of Sn-13 wt%Bi and Al-25 wt%Cu alloys. The captured digital images show that the morphology of the dendrites can be resolved with satisfactory resolution and contrast. The trade-off between spatial resolution and time resolution was discussed. The effect of beam characteristics such as intensity, parallelism and coherency on both spatial and time resolution was analysed, and potential improvements with higher image quality with reduced exposure time were also discussed.

  20. ARIEL front end

    NASA Astrophysics Data System (ADS)

    Marchetto, M.; Baartman, R. A.; Laxdal, R. E.

    2014-01-01

    The ARIEL project at TRIUMF will greatly expand the variety and availability of radioactive ion beams (RIBs) (Laxdal, Nucl Inst Methods Phys Res B 204:400-409, 2003). The ARIEL front end connects the two ARIEL target stations to the existing ISAC facility to expand delivery to two and eventually three simultaneous RIB beams with up to two simultaneous accelerated beams (Laxdal et al. 2008). The low-energy beam transport lines and mass separators are designed for maximum flexibility to allow a variety of operational modes in order to optimize the radioactive ion beam delivery. A new accelerator path is conceived for high mass delivery from an EBIS charge state breeder. The front-end design utilizes the experience gained in 15 years of ISAC beam delivery.

  1. Online process control for directional solidification by ultrasonic pulse echo technique.

    PubMed

    Drevermann, A; Pickmann, C; Tiefers, R; Zimmermann, G

    2004-04-01

    A method of controlling the actual growth velocity during directional solidification based on ultrasound has been developed. For this purpose a pulse echo technique is used to measure the actual solidification rate online. This quantity is used to control the furnace velocity. Solidification experiments with metallic alloys and constant furnace velocity often result in non-steady actual solidification rates. Experiments carried out with online process control demonstrate that a really steady-state solidification with a constant solidification rate is achieved.

  2. Theory of pinned fronts

    NASA Astrophysics Data System (ADS)

    Weissmann, Haim; Shnerb, Nadav M.; Kessler, David A.

    2016-01-01

    The properties of a front between two different phases in the presence of a smoothly inhomogeneous external field that takes its critical value at the crossing point is analyzed. Two generic scenarios are studied. In the first, the system admits a bistable solution and the external field governs the rate in which one phase invades the other. The second mechanism corresponds to a continuous transition that, in the case of reactive systems, takes the form of a transcritical bifurcation at the crossing point. We solve for the front shape and for the response of competitive fronts to external noise, showing that static properties and also some of the dynamical features cannot discriminate between the two scenarios. A reliable indicator turns out to be the fluctuation statistics. These take a Gaussian form in the bifurcation case and a double-peaked shape in a bistable system. Our results are discussed in the context of biological processes, such as species and communities dynamics in the presence of a resource gradient.

  3. Radiative thermal conduction fronts

    NASA Technical Reports Server (NTRS)

    Borkowski, Kazimierz J.; Balbus, Steven A.; Fristrom, Carl C.

    1990-01-01

    The discovery of the O VI interstellar absorption lines in our Galaxy by the Copernicus observatory was a turning point in our understanding of the Interstellar Medium (ISM). It implied the presence of widespread hot (approx. 10 to the 6th power K) gas in disk galaxies. The detection of highly ionized species in quasi-stellar objects' absorption spectra may be the first indirect observation of this hot phase in external disk galaxies. Previous efforts to understand extensive O VI absorption line data from our Galaxy were not very successful in locating the regions where this absorption originates. The location at interfaces between evaporating ISM clouds and hot gas was favored, but recent studies of steady-state conduction fronts in spherical clouds by Ballet, Arnaud, and Rothenflug (1986) and Bohringer and Hartquist (1987) rejected evaporative fronts as the absorption sites. Researchers report here on time-dependent nonequilibrium calculations of planar conductive fronts whose properties match well with observations, and suggest reasons for the difference between the researchers' results and the above. They included magnetic fields in additional models, not reported here, and the conclusions are not affected by their presence.

  4. Mapping real time growth of experimental laccoliths: The effect of solidification on the mechanics of magmatic intrusion

    NASA Astrophysics Data System (ADS)

    Currier, Ryan M.; Marsh, Bruce D.

    2015-09-01

    The dynamics of solidification front growth along the margins of magmas have been widely found to be fundamental in controlling magma transport and emplacement. In this vein, the role of solidification fronts in determining the basic growth mechanics of laccoliths are investigated here in a series of scaled experiments using two contrasting magma analogs, water and molten wax that are injected into a visco-elastic gelatin based crustal analog. In non-solidifying, water-style experiments, intrusion is a relatively simple process. In contrast, wax magma emplacement displays a vast palette of compelling behaviors: propagation can slow, stop, and reactivate, and the directionality of lateral growth becomes much more variable. Small flow deviations in water-based intrusions are likely the product of flow instabilities, the result of injecting a viscous fluid along an interface (similar to Hele-Shaw cell experiments). However, the much more complex emplacement style of the wax experiments is attributed to solidification at the leading edge of the crack. The overall effects of solidification during emplacement can be described by a non-dimensional parameter measuring the relative competition between the rates of crack propagation and solidification at the crack leading edge. In this context, laccolith growth mechanics can be separated into three distinctive characteristic stages. Namely, I: A thin pancake style sill initially emanating radially from a central feeder zone, II: As solidification stalls magma propagation at the leading edges, enhanced thickening begins, forming a true, low aspect ratio laccolith, and III: As stresses accumulate, tears and disruptions readily occur in the solidified margin causing fresh breakouts, thus reactivating lateral growth into new lobes. The competitive combination of these latter stages often leads to a characteristic pulsatile growth. The unexpected richness of these results promises to add fundamentally to the basic understanding

  5. THERMAL FRONTS IN SOLAR FLARES

    SciTech Connect

    Karlický, Marian

    2015-12-01

    We studied the formation of a thermal front during the expansion of hot plasma into colder plasma. We used a three-dimensional electromagnetic particle-in-cell model that includes inductive effects. In early phases, in the area of the expanding hot plasma, we found several thermal fronts, which are defined as a sudden decrease of the local electron kinetic energy. The fronts formed a cascade. Thermal fronts with higher temperature contrast were located near plasma density depressions, generated during the hot plasma expansion. The formation of the main thermal front was associated with the return-current process induced by hot electron expansion and electrons backscattered at the front. A part of the hot plasma was trapped by the thermal front while another part, mainly with the most energetic electrons, escaped and generated Langmuir and electromagnetic waves in front of the thermal front, as shown by the dispersion diagrams. Considering all of these processes and those described in the literature, we show that anomalous electric resistivity is produced at the location of the thermal front. Thus, the thermal front can contribute to energy dissipation in the current-carrying loops of solar flares. We estimated the values of such anomalous resistivity in the solar atmosphere together with collisional resistivity and electric fields. We propose that the slowly drifting reverse drift bursts, observed at the beginning of some solar flares, could be signatures of the thermal front.

  6. Thermal Fronts in Solar Flares

    NASA Astrophysics Data System (ADS)

    Karlický, Marian

    2015-12-01

    We studied the formation of a thermal front during the expansion of hot plasma into colder plasma. We used a three-dimensional electromagnetic particle-in-cell model that includes inductive effects. In early phases, in the area of the expanding hot plasma, we found several thermal fronts, which are defined as a sudden decrease of the local electron kinetic energy. The fronts formed a cascade. Thermal fronts with higher temperature contrast were located near plasma density depressions, generated during the hot plasma expansion. The formation of the main thermal front was associated with the return-current process induced by hot electron expansion and electrons backscattered at the front. A part of the hot plasma was trapped by the thermal front while another part, mainly with the most energetic electrons, escaped and generated Langmuir and electromagnetic waves in front of the thermal front, as shown by the dispersion diagrams. Considering all of these processes and those described in the literature, we show that anomalous electric resistivity is produced at the location of the thermal front. Thus, the thermal front can contribute to energy dissipation in the current-carrying loops of solar flares. We estimated the values of such anomalous resistivity in the solar atmosphere together with collisional resistivity and electric fields. We propose that the slowly drifting reverse drift bursts, observed at the beginning of some solar flares, could be signatures of the thermal front.

  7. Measured and predicted effects of gravity level on directional dendritic solidification of NH4Cl-H2O

    NASA Technical Reports Server (NTRS)

    Mccay, T. D.; Mccay, Mary H.

    1993-01-01

    Dendritic growth front rates during vertical directional solidification are predicted for gravity levels of 10 exp 0 g sub e (where e is earth gravity), 10 exp -1 g sub e, 10 exp -2 g sub e, 10 exp -3 g sub e, 10 exp -4 g sub e, and 10 exp -5 g sub e (microgravity) for the physical conditions used for a recent ammonium chloride-water solidification experiment on the International Microgravity Laboratory I (IMLI). The growth front rates at 10 exp 0 g sub e and 10 exp -5 g sub e are validated using ground based laboratory and IMLI experimental data. As the gravity decreases, the growth rates increase until they approach a maximum at approximately 10 exp -4 g sub e. The 10 exp -4 and 10 exp -5 levels are equivalent. Liquid concentration and volume fraction, temperature profiles and fluid flow velocities are also calculated. Kinetic energy calculations for each of the six gravity levels indicate that the threshold for fluid flow to affect the growth front rate is in the range of 10 exp -8 ergs.

  8. High-speed ultrasound imaging in dense suspensions reveals impact-activated solidification due to dynamic shear jamming

    PubMed Central

    Han, Endao; Peters, Ivo R.; Jaeger, Heinrich M.

    2016-01-01

    A remarkable property of dense suspensions is that they can transform from liquid-like at rest to solid-like under sudden impact. Previous work showed that this impact-induced solidification involves rapidly moving jamming fronts; however, details of this process have remained unresolved. Here we use high-speed ultrasound imaging to probe non-invasively how the interior of a dense suspension responds to impact. Measuring the speed of sound we demonstrate that the solidification proceeds without a detectable increase in packing fraction, and imaging the evolving flow field we find that the shear intensity is maximized right at the jamming front. Taken together, this provides direct experimental evidence for jamming by shear, rather than densification, as driving the transformation to solid-like behaviour. On the basis of these findings we propose a new model to explain the anisotropy in the propagation speed of the fronts and delineate the onset conditions for dynamic shear jamming in suspensions. PMID:27436628

  9. High-speed ultrasound imaging in dense suspensions reveals impact-activated solidification due to dynamic shear jamming.

    PubMed

    Han, Endao; Peters, Ivo R; Jaeger, Heinrich M

    2016-01-01

    A remarkable property of dense suspensions is that they can transform from liquid-like at rest to solid-like under sudden impact. Previous work showed that this impact-induced solidification involves rapidly moving jamming fronts; however, details of this process have remained unresolved. Here we use high-speed ultrasound imaging to probe non-invasively how the interior of a dense suspension responds to impact. Measuring the speed of sound we demonstrate that the solidification proceeds without a detectable increase in packing fraction, and imaging the evolving flow field we find that the shear intensity is maximized right at the jamming front. Taken together, this provides direct experimental evidence for jamming by shear, rather than densification, as driving the transformation to solid-like behaviour. On the basis of these findings we propose a new model to explain the anisotropy in the propagation speed of the fronts and delineate the onset conditions for dynamic shear jamming in suspensions. PMID:27436628

  10. Undercooling, Rapid Solidification, and Relations to Processing in Low Earth Orbit (A Review of the Works of Bingbo Wei)

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III

    1999-01-01

    This is a survey of the published works of Prof. Bingbo Wei of the Department of Applied Physics at Northwestern Polytechnical University, Xian P.R. China. Transformations among solid - liquid - and vapor are fundamental to the foundations of life and culture on Earth. The development and understanding of materials has lead the evolution and advancement of the human race since antiquity. Materials and fluids research is continuing today, with us standing on the shoulders of those that have gone before us. Technological and scientific breakthroughs continue due to studies of greater and greater complexity, that include for example, research done at high pressures, in high magnetic fields, at temperatures near absolute zero, and in the low gravity environment of low Earth orbit. Of particular technological importance is the liquid to solid transformation of metals and alloys. Solidification processing is generally the most important factor in the final properties of objects made of metal; and undercooling is the fundamental driving force for all solidification. The interest and resources dedicated to the study of solidification and undercooling are great and World wide. For many years B. Wei and his coworkers have been studying undercooling and rapid solidification and have amassed a significant body of published research in this important field, contributing to the leading edge of the state-of-the-art. It is the goal of this memorandum to provide a review of the research of B. Wei et al.; publications in Chinese are included in the reference list but are not discussed. The bulk of Wei's work has been in the area of undercooling and rapid solidification [1-11, 13-16, 24-36] with papers dating back to 1989, the same year he earned his Ph.D. Below, discussions of Wei's undercooling and rapid solidification research have been grouped together mostly on the basis of alloy type, such as eutectic, intermetallic, or monotectic.

  11. Solidification of ion exchange resin wastes

    SciTech Connect

    Not Available

    1982-08-01

    Solidification media investigated included portland type I, portland type III and high alumina cements, a proprietary gypsum-based polymer modified cement, and a vinyl ester-styrene thermosetting plastic. Samples formulated with hydraulic cement were analyzed to investigate the effects of resin type, resin loading, waste-to-cement ratio, and water-to-cement ratio. The solidification of cation resin wastes with portland cement was characterized by excessive swelling and cracking of waste forms, both after curing and during immersion testing. Mixed bed resin waste formulations were limited by their cation component. Additives to improve the mechanical properties of portland cement-ion exchange resin waste forms were evaluated. High alumina cement formulations dislayed a resistance to deterioration of mechanical integrity during immersion testing, thus providing a significant advantage over portland cements for the solidification of resin wastes. Properties of cement-ion exchange resin waste forms were examined. An experiment was conducted to study the leachability of /sup 137/Cs, /sup 85/Sr, and /sup 60/Co from resins modified in portland type III and high alumina cements. The cumulative /sup 137/Cs fraction release was at least an order of magnitude greater than that of either /sup 85/Sr or /sup 60/Co. Release rates of /sup 137/Cs in high alumina cement were greater than those in portland III cement by a factor of two.Compressive strength and leach testing were conducted for resin wastes solidified with polymer-modified gypsum based cement. /sup 137/Cs, /sup 85/Sr, and /sup 60/Co fraction releases were about one, two and three orders of magnitude higher, respectively, than in equivalent portland type III cement formulations. As much as 28.6 wt % dry ion exchange resin was successfully solidified using vinyl ester-styrene compared with a maximum of 25 wt % in both portland and gypsum-based cement.

  12. Novel Directional Solidification of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Fedoseyev, A. I.

    2000-01-01

    There are many metal alloy systems that separate into two different liquids upon cooling from a higher temperature. Uniform microstructural development during solidification of these immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of an initial modeling effort will also be presented.

  13. Low Melt Height Solidification of Superalloys

    NASA Astrophysics Data System (ADS)

    Montakhab, Mehdi; Bacak, Mert; Balikci, Ercan

    2016-06-01

    Effect of a reduced melt height in the directional solidification of a superalloy has been investigated by two methods: vertical Bridgman (VB) and vertical Bridgman with a submerged baffle (VBSB). The latter is a relatively new technique and provides a reduced melt height ahead of the solidifying interface. A low melt height leads to a larger primary dendrite arm spacing but a lower mushy length, melt-back transition length, and porosity. The VBSB technique yields up to 38 pct reduction in the porosity. This may improve a component's mechanical strength especially in a creep-fatigue type dynamic loading.

  14. Novel Directional Solidification of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Fedoseyev, A. I.; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    There are many metal alloy systems that separate into two different liquids upon cooling from a higher temperature. Uniform microstructural development during solidification of these immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of an initial modeling effort will also be presented.

  15. Seaweed to dendrite transition in directional solidification.

    PubMed

    Provatas, Nikolas; Wang, Quanyong; Haataja, Mikko; Grant, Martin

    2003-10-10

    We simulate directional solidification using a phase-field model solved with adaptive mesh refinement. For small surface tension anisotropy directed at 45 degrees relative to the pulling direction we observe a crossover from a seaweed to a dendritic morphology as the thermal gradient is lowered, consistent with recent experimental findings. We show that the morphology of crystal structures can be unambiguously characterized through the local interface velocity distribution. We derive semiempirically an estimate for the crossover from seaweed to dendrite as a function of thermal gradient and pulling speed.

  16. Alternating tip splitting in directional solidification.

    PubMed

    Utter, B; Ragnarsson, R; Bodenschatz, E

    2001-05-14

    We report experimental results on the tip splitting dynamics of seaweed growth in directional solidification of succinonitrile alloys. Despite the random appearance of the growth, a tip splitting morphology was observed in which the tip alternately splits to the left and to the right. The tip splitting frequency f was found to be related to the growth velocity V as a power law f~V1.5. This finding is consistent with the predictions of a tip splitting model that is also presented. Small anisotropies are shown to lead to different kinds of seaweed morphologies.

  17. Simulation of solidification in a Bridgman cell

    NASA Technical Reports Server (NTRS)

    Dakhoul, Y. M.; Farmer, R. C.

    1984-01-01

    Bridgman-type crystal growth techniques are attractive methods for producing homogeneous, high-quality infrared detector and junction device materials. However, crystal imperfections and interface shapes still must be controlled through modification of the temperature and concentration gradients created during solidification. The objective of this investigation was to study the temperature fields generated by various cell and heatpipe configurations and operating conditions. Continuum's numerical model of the temperature, species concentrations, and velocity fields was used to describe the thermal characteristics of Bridgman cell operation.

  18. [Solidification of volatile oil with graphene oxide].

    PubMed

    Yan, Hong-Mei; Jia, Xiao-Bin; Zhang, Zhen-Hai; Sun, E; Xu, Yi-Hao

    2015-02-01

    To evaluate the properties of solidifying volatile oil with graphene oxide, clove oil and zedoary turmeric oil were solidified by graphene oxide. The amount of graphene oxide was optimized with the eugenol yield and curcumol yield as criteria. Curing powder was characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The effects of graphene oxide on dissolution in vitro and thermal stability of active components were studied. The optimum solidification ratio of graphene oxide to volatile oil was 1:1. Dissolution rate of active components had rare influence while their thermal stability improved after volatile oil was solidified. Solidifying herbal volatile oil with graphene oxide deserves further study. PMID:25975033

  19. Cellular solidification in a monotectic system

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Curreri, P. A.

    1987-01-01

    Succinonitrile-glycerol, SN-G, transparent organic monotectic alloy is studied with particular attention to cellular growth. The phase diagram is determined, near the monotectic composition, with greater accuracy than previous studies. A solidification interface stability diagram is determined for planar growth. The planar-to-cellular transition is compared to predictions from the Burton, Primm, Schlichter theory. A new technique to determine the solute segregation by Fourier transform infrared spectroscopy is developed. Proposed models that involve the cellular interface for alignment of monotectic second-phase spheres or rods are compared with observations.

  20. Transient magmatic convection prolonged by solidification

    NASA Technical Reports Server (NTRS)

    Brandeis, Genevieve; Marsh, Bruce D.

    1990-01-01

    Fluid dynamic experiments have been conducted on the solidification of a paraffin layer, in order to elucidate the transient stage of convection created in cooling magma by the fact that strong changes in viscosity with crystallization lock up within an inwardly propagating crust much buoyancy that would otherwise be available to drive convection. The interior of the magma remains isothermal, and the temperature decreases uniformly until it is locked at the convective liquidus; the crystals are fine hairlike dendrites without major compositional differentiations. Measurements over time are presented of crust thickness, convective velocity, and heat transfer.

  1. ORNL liquid low-level waste solidification

    SciTech Connect

    Schultz, R.M.; Monk, T.H.; du Mont, S.P.; Helms, R.E.; Keigan, M.V.; Morris, M.I.

    1987-01-01

    The solidification of LLLW at ORNL has developed two basic strategies, a near-term or backup flowsheet is planned to alleviate the immediate capacity problem for storage of concentrated LLLW and a long-term or reference flowsheet is planned to incorporate filtration of the settleable TRU and cesium and strontium decontamination of the LLLW. Presently a feasibility study is evaluating the process alternatives for segregating LLLW from remote-handled transuranic (RH-TRU) sludges, decontamination of the LLLW for beta-gamma radionuclides such as cesium and strontium, and the handling and storage of the RH-TRU sludges and decontamination media. 14 refs.

  2. Solidification phenomena of binary organic mixtures

    NASA Technical Reports Server (NTRS)

    Chang, K.

    1982-01-01

    The coalescence rates and motion of liquid bubbles in binary organic mixtures were studied. Several factors such as temperature gradient, composition gradient, interfacial tension, and densities of the two phases play important roles in separation of phases of immiscible liquids. An attempt was made to study the effect of initial compositions on separation rates of well-dispersed organic mixtures at different temperatures and, ultimately, on the homogeneity of solidification of the immiscible binary organic liquids. These organic mixtures serve as models for metallic pseudo binary systems under study. Two specific systems were investigated: ethyl salicylate - diethyl glycol and succinonitrile - water.

  3. Simple front tracking

    SciTech Connect

    Glimm, J.; Grove, J.W.; Li, X.; Zhao, N.

    1999-04-01

    A new and simplified front tracking algorithm has been developed as an aspect of the extension of this algorithm to three dimensions. Here the authors emphasize two main results: (1) a simplified description of the microtopology of the interface, based on interface crossings with cell block edges, and (2) an improved algorithm for the interaction of a tracked contact discontinuity with an untracked shock wave. For the latter question, they focus on the post interaction jump at the contact, which is a purely 1D issue. Comparisons to other methods, including the level set method, are included.

  4. Dendritic solidification of undercooled Cu-20%Pb hypomonotectic alloy

    SciTech Connect

    Dong, C.; Wei, B.

    1996-05-15

    The Cu-Pb monotectic system is the basis of an important category of wear-resistant materials especially bearing alloys. Its industrially interesting composition ranges from 10 to 50%Pb. In order to produce aligned composites or homogeneous dispersions, extensive research has been performed to investigate the solidification mechanism of Cu-Pb monotectic alloys under directional solidification or microgravity conditions. The preliminary nature of the current space experiments on Cu-Pb monotectic solidification excludes the possibility to draw any really definite conclusions about the influences of microgravity. In contrast, so far still little has been known about the undercooling behavior and rapid solidification kinetics of Cu-Pb monotectic alloys. The objective of the present work is to undercool bulk samples of Cu-Pb alloys to a significant extent and investigate their subsequent rapid solidification process. and this paper reports the related results obtained for Cu-20%Pb hypomonotectic alloy.

  5. Directional solidification studies of ternary austenitic stainless steels

    SciTech Connect

    Carder, K.H.

    1986-01-01

    The transformation of ferrite to austenite during the solidification of stainless steel welds and the subsequent tendencies toward microcracking are topics of considerable ''renewed'' interest. This revival of interest is due mainly to the use of high energy joining processes such as electron beam and laser welding into commercial practice. The rapid rates of solidification and cooling encountered in utilizing these processes have a significant effect on the amount of delta ferrite retained in the microstructure at room temperature. The present study is aimed at obtaining a correlation between solidification rates and microstructure. A directional solidification apparatus with controlled heat flows was designed and developed. This apparatus was used to determine the effect of velocity on the mode of solidification and the amount of ferrite retained in the microstructure at room temperature.

  6. New Front End Technology

    SciTech Connect

    Pennington, D; Jovanovic, I; Comaskey, B J

    2001-02-01

    The next generation of Petawatt class lasers will require the development of new laser technology. Optical parametric chirped pulse amplification (OPCPA) holds a potential to increase the peak power level to >10 PW with existing grating technology through ultrashort pulses. Furthermore, by utilizing a new type of front-end system based on optical parametric amplification, pulses can be produced with substantially higher contrast than with Ti:sapphire regenerative amplifier technology. We performed extensive study of OPCPA using a single crystal-based OPA. We developed a replacement for Ti:sapphire regenerative amplifier for high peak power lasers based on OPCPA, with an output of 30 mJ, at 10 Hz repetition rate and 16.5 nm spectral bandwidth. We developed a 3D numerical model for OPCPA and we performed a theoretical study of influences of pump laser beam quality on optical parametric amplification. Our results indicate that OPCPA represents a valid replacement for Ti:sapphire in the front end of high energy short pulse lasers.

  7. The role of rapid solidification processing in the fabrication of fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Noebe, Ronald D.

    1989-01-01

    Advanced composite processing techniques for fiber reinforced metal matrix composites require the flexibility to meet several widespread objectives. The development of uniquely desired matrix microstructures and uniformly arrayed fiber spacing with sufficient bonding between fiber and matrix to transmit load between them without degradation to the fiber or matrix are the minimum requirements necessary of any fabrication process. For most applications these criteria can be met by fabricating composite monotapes which are then consolidated into composite panels or more complicated components such as fiber reinforced turbine blades. Regardless of the end component, composite monotapes are the building blocks from which near net shape composite structures can be formed. The most common methods for forming composite monotapes are the powder cloth, foil/fiber, plasma spray, and arc spray processes. These practices, however, employ rapid solidification techniques in processing of the composite matrix phase. Consequently, rapid solidification processes play a vital and yet generally overlooked role in composite fabrication. The future potential of rapid solidification processing is discussed.

  8. From the front

    SciTech Connect

    Price, Stephen

    2009-01-01

    The causes of recent dynamic thinning of Greenland's outlet glaciers have been debated. Realistic simulations suggest that changes at the marine fronts of these glaciers are to blame, implying that dynamic thinning will cease once the glaciers retreat to higher ground. For the last decade, many outlet glaciers in Greenland that terminate in the ocean have accelerated, thinned, and retreated. To explain these dynamic changes, two hypotheses have been discussed. Atmospheric warming has increased surface melting and may also have increased the amount of meltwater reaching the glacier bed, increasing lubrication at the base and hence the rate of glacier sliding. Alternatively, a change in the delicate balance of forces where the glacier fronts meet the ocean could trigger the changes. Faezeh Nick and colleagues5 present ice-sheet modeling experiments that mimic the observations on Helheim glacier, East Greenland, and suggest that the dynamic behaviour of outlet glaciers follows from perturbations at their marine fronts. Greenland's ice sheet loses mass partly through surface melting and partly through fast flowing outlet glaciers that connect the vast plateau of inland ice with the ocean. Earlier ice sheet models have failed to reproduce the dynamic variability exhibited by ice sheets over time. It has therefore not been possible to distinguish with confidence between basal lubrication from surface meltwater and changes at the glaciers' marine fronts as causes for the observed changes on Greenland's outlet glaciers. But this distinction bears directly on future sea-level rise, the raison d'etre of much of modern-day glaciology: If the recent dynamic mass loss Greenland's outlet glaciers is linked to changing atmospheric temperatures, it may continue for as long as temperatures continue to increase. On the other hand, if the source of the dynamic mass loss is a perturbation at the ice-ocean boundary, these glaciers will lose contact with that perturbation after a finite

  9. The effect of natural and forced melt convection on dendritic solidification in Ga-In alloys

    NASA Astrophysics Data System (ADS)

    Shevchenko, N.; Roshchupkina, O.; Sokolova, O.; Eckert, S.

    2015-05-01

    The directional solidification of Ga-25 wt%In alloys within a Hele-Shaw cell was visualized by means of X-ray radioscopy. The experimental investigations are especially focused on the impact of melt convection on the dendritic growth. Natural convection occurs during a bottom up solidification because lighter solute is rejected at the solid-liquid interface leading to an unstable density stratification. Forced convection was produced by a rotating wheel with two parallel disks containing at their inner sides a set of permanent NdFeB magnets with alternating polarization. The direction of forced melt flow is almost horizontal at the solidification front whereas local flow velocities in the range between 0.1 and 1.0 mm/s were achieved by controlling the rotation speed of the magnetic wheel. Melt flow induces various effects on the grain morphology primarily caused by the convective transport of solute. Our observations show a facilitation of the growth of primary trunks or lateral branches, suppression of side branching, dendrite remelting and fragmentation. The manifestation of all phenomena depends on the dendrite orientation, local direction and intensity of the flow. The forced flow eliminates the solutal plumes and damps the local fluctuations of solute concentration. It provokes a preferential growth of the secondary arms at the upstream side of the primary dendrite arms, whereas the high solute concentration at the downstream side of the dendrites can inhibit the formation of secondary branches completely. Moreover, the flow changes the inclination angle of the dendrites and the angle between primary trunks and secondary arms.

  10. Proton Radiography Peers into Metal Solidification

    DOE PAGES

    Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Ott, Thomas J.; Barker, Martha R.; et al

    2013-06-19

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. In this study, we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification.more » We also show complementary x-ray results from a small volume (<1mm3), bridging four orders of magnitude. In conclusion, real-time imaging will enable efficient process development and the control of the structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models.« less

  11. Proton Radiography Peers into Metal Solidification

    SciTech Connect

    Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Ott, Thomas J.; Barker, Martha R.; Tucker, Tim J.; Lee, Wah-Keat; Fezzaa, Kamel; Deriy, Alex; Patterson, Brian M.; Clarke, Kester D.; Montalvo, Joel D.; Field, Robert D.; Thoma, Dan J.; Smith, James L.; Teter, David F.

    2013-06-19

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. In this study, we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification. We also show complementary x-ray results from a small volume (<1mm3), bridging four orders of magnitude. In conclusion, real-time imaging will enable efficient process development and the control of the structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models.

  12. Method for treating materials for solidification

    DOEpatents

    Jantzen, Carol M.; Pickett, John B.; Martin, Hollis L.

    1995-01-01

    A method for treating materials such as wastes for solidification to form a solid, substantially nonleachable product. Addition of reactive silica rather than ordinary silica to the material when bringing the initial molar ratio of its silica constituent to a desired ratio within a preselected range increases the solubility and retention of the materials in the solidified matrix. Materials include hazardous, radioactive, mixed, and heavy metal species. Amounts of other constituents of the material, in addition to its silica content are also added so that the molar ratio of each of these constituents is within the preselected ranges for the final solidified product. The mixture is then solidified by cement solidification or vitrification. The method can be used to treat a variety of wastes, including but not limited to spent filter aids from waste water treatment, waste sludges, combinations of spent filter aids and waste sludges, combinations of supernate and waste sludges, incinerator ash, incinerator offgas blowdown, combinations of incinerator ash and offgas blowdown, cementitious wastes and contaminated soils.

  13. Proton Radiography Peers into Metal Solidification

    PubMed Central

    Clarke, Amy; Imhoff, Seth; Gibbs, Paul; Cooley, Jason; Morris, Christopher; Merrill, Frank; Hollander, Brian; Mariam, Fesseha; Ott, Thomas; Barker, Martha; Tucker, Tim; Lee, Wah-Keat; Fezzaa, Kamel; Deriy, Alex; Patterson, Brian; Clarke, Kester; Montalvo, Joel; Field, Robert; Thoma, Dan; Smith, James; Teter, David

    2013-01-01

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. Here we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification. We also show complementary x-ray results from a small volume (<1 mm3), bridging four orders of magnitude. Real-time imaging will enable efficient process development and the control of structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models. PMID:23779063

  14. Characterization of Transport and Solidification in the Metal Recycling Processes

    SciTech Connect

    M. A. Ebadian; R. C. Xin; Z. F. Dong

    1997-08-06

    The characterization of the transport and solidification of metal in the melting and casting processes is significant for the optimization of the radioactively contaminated metal recycling and refining processes. . In this research project, the transport process in the melting and solidification of metal was numerically predicted, and the microstructure and radionuclide distribution have been characterized by scanning electron microscope/electron diffractive X-ray (SEWEDX) analysis using cesium chloride (CSC1) as the radionuclide surrogate. In the melting and solidification process, a resistance furnace whose heating and cooling rates are program- controlled in the helium atmosphere was used. The characterization procedures included weighing, melting and solidification, weighing after solidification, sample preparation, and SEM/EDX analysis. This analytical methodology can be used to characterize metal recycling and refining products in order to evaluate the performance of the recycling process. The data obtained provide much valuable information that is necessary for the enhancement of radioactive contaminated metal decontamination and recycling technologies. The numerical method for the prediction of the melting and solidification process can be implemented in the control and monitoring system-of the melting and casting process in radioactive contaminated metal recycling. The use of radionuclide surrogates instead of real radionuclides enables the research to be performed without causing harmfid effects on people or the community. This characterization process has been conducted at the Hemispheric Center for Environmental Technology (HCET) at Florida International University since October 1995. Tests have been conducted on aluminum (Al) and copper (Cu) using cesium chloride (CSCI) as a radionuclide surrogate, and information regarding the radionuclide transfer and distribution in melting and solidification process has been obtained. The numerical simulation of

  15. Terfenol: A study of the phase equilibrium diagram and the solidification process

    SciTech Connect

    Anderson, M.

    1993-12-07

    Terfenol is a rare earth-iron alloy that was first developed at the Naval Ordinance Laboratory because of its rare magnetostrictive properties. Terfenol is composed of terbium and dysprosium combined with iron in a composition Tb{sub x}Dy{sub 1{minus}x}Fe{sub 2}, where x{approximately}0.3. The objective of this work was to determine the growth characteristics of Terfenol and its dependence on solidification rate, temperature gradient, and stoichiometry. Specific goals of this work were to verify the phase equilibria that is currently accepted for the systems DyFe{sub 2} and TbFe{sub 2}, and establish the phase equilibria near the composition Tb{sub 0.3}Dy{sub 0.7}Fe{sub 2}; establish that Terfenol grows directly from the liquid and that the reaction is occurring under metastable conditions; evaluate whether or not Terfenol can be grown under plane front conditions with a new radiofrequency float zone apparatus, and; determine whether or not <111> seeded crystals can be grown and <111> single crystals produced by elimination of dendrites employing growth methods capable of achieving high gradient/solidification rate ratios.

  16. On the spheroidal graphite growth and the austenite solidification in ductile irons

    NASA Astrophysics Data System (ADS)

    Qing, Jingjing

    Evolutions of austenite and nodular/spheroidal graphite particles during solidifications of ductile irons were experimentally investigated. Spheroidal graphite particle and austenite dendrite were found nucleated independently in liquid. Austenite dendrite engulfed the spheroidal graphite particles after contact and an austenite shell formed around a spheroidal graphite particle. The graphite diameter at which the austenite shell closed around nodule was determined. Statistically determined graphite size distributions indicated multiple graphite nucleation events during solidification. Structures in a graphite nodule varied depending on the growth stages of the nodule in ductile iron. Curved graphene layers appearing as faceted growth ledges swept circumferentially around the surface of a graphite nodule at early growth stages. Mismatches between the growth fronts created gaps which divided a nodule into radially oriented conical substructures (3-D). Columnar substructure was observed in the periphery of a nodule (formed during the intermediate growth stages) on its 2-D cross section. A columnar substructure consisted of parallel peripheral grains, with their c-axes approximately parallel. Graphene layers continued building up in individual conical substructure, and a graphite nodule increased its size accordingly. Method for characterizing the crystal structures of graphite based on the selected area diffraction pattern was developed. Both hexagonal structure and rhombohedral structure were found in the spheroidal graphite particles. Possible crystallographic defects associated with hexagonal-rhombohedral structure transition were discussed. Schematic models for introducing tilt angles to the graphite lattice with basal plane tilt boundaries were constructed.

  17. Non-monotonic changes in critical solidification rates for stability of liquid-solid interfaces with static magnetic fields

    PubMed Central

    Ren, W. L.; Fan, Y. F.; Feng, J. W.; Zhong, Y. B.; Yu, J. B.; Ren, Z. M.; Liaw, P. K.

    2016-01-01

    We report the magnetic field dependence of the critical solidification rate for the stability of liquid-solid interfaces. For a certain temperature gradient, the critical solidification rate first increases, then decreases, and subsequently increases with increasing magnetic field. The effect of the magnetic field on the critical solidification rate is more pronounced at low than at high temperature gradients. The numerical simulations show that the magnetic-field dependent changes of convection velocity and contour at the interface agree with the experimental results. The convection velocity first increases, then decreases, and finally increases again with increasing the magnetic field intensity. The variation of the convection contour at the interface first decreases, then increases slightly, and finally increases remarkably with increasing the magnetic field intensity. Thermoelectromagnetic convection (TEMC) plays the role of micro-stirring the melt and is responsible for the increase of interface stability within the initially increasing range of magnetic field intensity. The weak and significant extents of the magneto-hydrodynamic damping (MHD)-dependent solute build-up at the interface front result, respectively, in the gradual decrease and increase of interfacial stability with increasing the magnetic field intensity. The variation of the liquid-side concentration at the liquid-solid interface with the magnetic field supports the proposed mechanism. PMID:26846708

  18. Progress on Numerical Modeling of the Dispersion of Ceramic Nanoparticles During Ultrasonic Processing and Solidification of Al-Based Nanocomposites

    NASA Astrophysics Data System (ADS)

    Zhang, Daojie; Nastac, Laurentiu

    2016-08-01

    In present study, 6061- and A356-based nano-composites are fabricated by using the ultrasonic stirring technology (UST) in a coreless induction furnace. SiC nanoparticles are used as the reinforcement. Nanoparticles are added into the molten metal and then dispersed by ultrasonic cavitation and acoustic streaming assisted by electromagnetic stirring. The applied UST parameters in the current experiments are used to validate a recently developed magneto-hydro-dynamics (MHD) model, which is capable of modeling the cavitation and nanoparticle dispersion during UST processing. The MHD model accounts for turbulent fluid flow, heat transfer and solidification, and electromagnetic field, as well as the complex interaction between the nanoparticles and both the molten and solidified alloys by using ANSYS Maxwell and ANSYS Fluent. Molecular dynamics (MD) simulations are conducted to analyze the complex interactions between the nanoparticle and the liquid/solid interface. The current modeling results demonstrate that a strong flow can disperse the nanoparticles relatively well during molten metal and solidification processes. MD simulation results prove that ultrafine particles (10 nm) will be engulfed by the solidification front instead of being pushed, which is beneficial for nano-dispersion.

  19. New Oscillatory Instability in a Mushy Layer in a Modulated Environment during the Solidification of Binary Alloys

    NASA Astrophysics Data System (ADS)

    Srimani, P. K.; Murthy, M. Vinayaka

    2011-12-01

    In this paper, the effect of gravity modulation on a new oscillatory instability in a mushy layer is discussed. During the solidification of binary mixture from a cold boundary quite often, the planar solidification front becomes unstable due to the constitutional under cooling, resulting in a mushy layer that separates completely the liquid phase from the completely solid phase. Here, the mushy layer is a reactive porous medium, whose internal structure is composed of fine—scale crystals through which the residual melt can flow. Some of the important results of the present investigation are: (i) There exists a limit for the Stefan number, which incorporates a key balance necessary for the existence of oscillatory instability under gravity modulation. (ii) The model incorporates a complex interaction of heat transfer, modulatory convection and solidification. (iii) The steady and oscillatory modes strongly depend on seven dimensionless parameters. (iv) The oscillatory instability is driven solely from the interior of the mushy layer and exists for all wave numbers. (v) A thorough discussion of the results reveals the different transition boundaries associated with the feasible combination of the parameters. (vi) The system becomes more unstable to both real and oscillatory instabilities as the Stefan number increases for a fixed of value of the modulation parameter. (vii) Modulated convection in a mushy layer could be enhanced or suppressed by a suitable choice of the governing parameters. Finally it is observed that, the results are of practical interest.

  20. On a front line.

    PubMed Central

    Jones, L.

    1995-01-01

    Like the patients, doctors in Sarajevo depend largely on humanitarian aid; everyone in the public sector has worked without pay for almost three years. The hospital is on a front line; yet the psychiatric department continues to function, even conducting large scale studies of psychosocial aspects of war in Bosnia-Hercegovina. The type of inpatient morbidity and treatment patterns have changed. A plethora of psychosocial rehabilitation programmes has emerged, including counselling, drop in centres, and attending to special needs of elderly people, schoolchildren, and women. The most prominent psychological symptoms were exhaustion at the prospect of a third winter of war and bewilderment at the Western stereotype of Bosnians as Muslim fundamentalists. Images p1052-a p1053-a PMID:7728062

  1. Slow Progress in Dune (Right Front Wheel)

    NASA Technical Reports Server (NTRS)

    2005-01-01

    The right front wheel of NASA's Mars Exploration Rover Opportunity makes slow but steady progress through soft dune material in this movie clip of frames taken by the rover's front hazard identification camera over a period of several days. The sequence starts on Opportunity's 460th martian day, or sol (May 10, 2005) and ends 11 days later. In eight drives during that period, Opportunity advanced a total of 26 centimeters (10 inches) while spinning its wheels enough to have driven 46 meters (151 feet) if there were no slippage. The motion appears to speed up near the end of the clip, but that is an artifact of individual frames being taken less frequently.

  2. Slow Progress in Dune (Left Front Wheel)

    NASA Technical Reports Server (NTRS)

    2005-01-01

    The left front wheel of NASA's Mars Exploration Rover Opportunity makes slow but steady progress through soft dune material in this movie clip of frames taken by the rover's front hazard identification camera over a period of several days. The sequence starts on Opportunity's 460th martian day, or sol (May 10, 2005) and ends 11 days later. In eight drives during that period, Opportunity advanced a total of 26 centimeters (10 inches) while spinning its wheels enough to have driven 46 meters (151 feet) if there were no slippage. The motion appears to speed up near the end of the clip, but that is an artifact of individual frames being taken less frequently.

  3. Improved Crystal Quality By Detached Solidification in Microgravity

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.; Wang, Yaz-Hen; Wang, Jian-Bin

    2003-01-01

    Many microgravity directional solidification experiments yielded ingots with portions that grew without contacting the ampoule wall, leading to greatly improved crystallographic perfection. Our long term goals have been: (1) To develop a complete understanding of all of the phenomena of detached solidification.; (2) To make it possible to achieve detached solidification reproducibly; (3) To increase crystallographic perfection through detached solidification. We have three major achievements to report here: (1) We obtained a new material balance solution for the Moving Meniscus Model of detached solidification. This solution greatly clarifies the physics as well as the roles of the parameters in the system; (2) We achieved detached solidification of InSb growing on earth in BN-coated ampoules; (3) We performed an extensive series of experiments on freezing water that showed how to form multiple gas bubbles or tubes on the ampoule wall. However, these did not propagate around the wall and lead to fully detached solidification unless the ampoule wall was extremely rough and non-wetted.

  4. Segregation effects during solidification in weightless melts. [effects of evaporation and solidification on crystalization

    NASA Technical Reports Server (NTRS)

    Li, C.

    1975-01-01

    Computer programs are developed and used in the study of the combined effects of evaporation and solidification in space processing. The temperature and solute concentration profiles during directional solidification of binary alloys with surface evaporation were mathematically formulated. Computer results are included along with an econotechnical model of crystal growth. This model allows: prediction of crystal size, quality, and cost; systematic selection of the best growth equipment or alloy system; optimization of growth or material parameters; and a maximization of zero-gravity effects. Segregation in GaAs crystals was examined along with vibration effects on GaAs crystal growth. It was found that a unique segregation pattern and strong convention currents exist in GaAs crystal growth. Some beneficial effects from vibration during GaAs growth were discovered. The implications of the results in space processing are indicated.

  5. Numerical modelling on stress and dislocation generation in multi-crystalline silicon during directional solidification for PV applications

    NASA Astrophysics Data System (ADS)

    Srinivasan, M.; Karuppasamy, P.; Ramasamy, P.; Barua, A. K.

    2016-07-01

    Numerical modelling has emerged as a powerful tool for the development and optimization of directional solidification process for mass production of multicrystalline silicon. A transient global heat transfer model is performed to investigate the effect of bottom grooved furnace upon the directional solidification (DS) process of multi-crystalline silicon (mc-Si). The temperature distribution, von Mises stress, residual stress and dislocation density rate in multi-crystalline silicon ingots grown by modified directional solidification method have been investigated for five growth stages using finite volume method at the critical Prandtl number, Pr = 0.01. This paper discusses bottom groove furnace instead of seed crystal DS method. It achieves an advanced understanding of the thermal and mechanical behaviour in grown multi-crystalline ingot by bottom grooved directional solidification method. The von Mises stress and dislocation density were reduced while using the bottom grooved furnace. This work was carried out in the different grooves of radius 30 mm, 60 mm and 90 mm of the heat exchanger block of the DS furnace. In this paper, the results are presented for 60 mm radius groove only because it has got better results compared to the other grooves. Also, the computational results of bottom grooved DS method show better performance compared the conventional DS method for stress and dislocation density in grown ingot. [Figure not available: see fulltext.

  6. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al2Au eutectic

    NASA Astrophysics Data System (ADS)

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-01

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 μm. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  7. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al{sub 2}Au eutectic

    SciTech Connect

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-15

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 {mu}m. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  8. Structures Self-Assembled Through Directional Solidification

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.; Sayir, Ali

    2005-01-01

    Nanotechnology has created a demand for new fabrication methods with an emphasis on simple, low-cost techniques. Directional solidification of eutectics (DSE) is an unconventional approach in comparison to low-temperature biomimetic approaches. A technical challenge for DSE is producing microstructural architectures on the nanometer scale. In both processes, the driving force is the minimization of Gibb's free energy. Selfassembly by biomimetic approaches depends on weak interaction forces between organic molecules to define the architectural structure. The architectural structure for solidification depends on strong chemical bonding between atoms. Constituents partition into atomic-level arrangements at the liquid-solid interface to form polyphase structures, and this atomic-level arrangement at the liquid-solid interface is controlled by atomic diffusion and total undercooling due to composition (diffusion), kinetics, and curvature of the boundary phases. Judicious selection of the materials system and control of the total undercooling are the keys to producing structures on the nanometer scale. The silicon-titanium silicide (Si-TiSi2) eutectic forms a rod structure under isothermal cooling conditions. At the NASA Glenn Research Center, directional solidification was employed along with a thermal gradient to promote uniform rods oriented with the thermal gradient. The preceding photomicrograph shows the typical transverse microstructure of a solidified Si-TiSi2 eutectic composition. The dark and light gray regions are Si and TiSi2, respectively. Preferred rod orientation along the thermal gradient was poor. The ordered TiSi2 rods have a narrow distribution in diameter of 2 to 3 m, as shown. The rod diameter showed a weak dependence on process conditions. Anisotropic etch behavior between different phases provides the opportunity to fabricate structures with high aspect ratios. The photomicrographs show the resulting microstructure after a wet chemical etch and a

  9. FACILITY 1042. FRONT OBLIQUE SHOWING ROYAL PALMS LINING FRONT WALK. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    FACILITY 1042. FRONT OBLIQUE SHOWING ROYAL PALMS LINING FRONT WALK. VIEW FACING SOUTHEAST - U.S. Naval Base, Pearl Harbor, Naval Housing Area Hale Alii, Junior Officers' Quarters Type, 9-10 Hale Alii Avenue, 1-2 Eighth Street, Pearl City, Honolulu County, HI

  10. Localized microstructures induced by fluid flow in directional solidification.

    PubMed

    Jamgotchian, H; Bergeon, N; Benielli, D; Voge, P; Billia, B; Guérin, R

    2001-10-15

    The dynamical process of microstructure localization by multiscale interaction between instabilities is uncovered in directional solidification of transparent alloy. As predicted by Chen and Davis, morphological instability of the interface is observed at inward flow-stagnation regions of the cellular convective field. Depending on the driving force of fluid flow, focus-type and honeycomb-type localized patterns form in the initial transient of solidification, that then evolves with time. In the case of solute-driven flow, the analysis of the onset of thermosolutal convection in initial transient of solidification enables a complete understanding of the dynamics and of the localization of morphological instability.

  11. Solidification Conditions and Microstructure in Continuously Cast Aluminum

    NASA Astrophysics Data System (ADS)

    Buxmann, K.; Gold, E.

    1982-04-01

    The well-known relationship between cell size or dendrite spacing and local solidification time gives the possibility of calculating the thermal parameters of solidification from the microstructure of the as-cast product. As a basis for such calculations, the dendrite spacing of different aluminum castings (DC cast ingots of different diameters, cast in conventional and electromagnetic molds; cast strip from roll casters, belt casters, and block casters; and Properzi cast rod) has been measured through their cross sections. Based on these measurements, a qualitative discussion of the thermal conditions during the solidification of these products is given, and the influence of a variation in the casting conditions discussed.

  12. Directional solidification of large cross-section nickel-base superalloy castings via liquid-metal cooling

    NASA Astrophysics Data System (ADS)

    Elliott, Andrew J.

    . It also was determined that the location of the solidification front during the LMC process is a crucial parameter that must be controlled to produce a high quality casting. Additionally, a floating thermal baffle used with the LMC-Sn process was established as an indispensable element of the LMC process.

  13. Effects of anisotropic heat conduction on solidification

    SciTech Connect

    Weaver, J.A.; Viskanta, R.

    1989-01-01

    Two-dimensional solidfication influenced by anisotropic heat conductions has been considered. The interfacial energy balance was derived to account for the heat transfer in one direction (x or y) depending on the temperature gradient in both the x and y directions. A parametric study was made to determine the effect of Stefan number, aspect ratio, initial superheat, and thermal conductivity ratios on the solidification rate. Because of the imposed boundary conditions, the interface became skewed and sometimes was not a straight line between the interface position at the upper and lower adiabatic walls (spatially nonlinear along the height). This skewness depends on the thermal conductivity ratio k/sub yy//k/sub yx/. The nonlinearity of the interface is influenced by the solidificaton rate, aspect ratio, and k/sub yy//k/sub yx/.

  14. Convection and morphological stability during directional solidification

    NASA Technical Reports Server (NTRS)

    Coriell, Sam R.; Chernov, A. A.; Murray, Bruce T.; Mcfadden, G. B.

    1994-01-01

    For growth of a vicinal face at constant velocity, the effect of anisotropic interface kinetics on morphological stability is calculated for a binary alloy. The dependence of the interface kinetic coefficient on crystallographic orientation is based on the motion and density of steps. Anisotropic kinetics give rise to traveling waves along the crystal-melt interface, and can lead to a significant enhancement of morphological stability. The stability enhancement increases as the orientation approaches a singular orientation and as the solidification velocity increases. Shear flows interact with the traveling waves and, depending on the direction of the flow, may either stabilize or destabilize the interface. Specific calculations are carried out for germanium-silicon alloys.

  15. Segregation effects during solidification in weightless melts

    NASA Technical Reports Server (NTRS)

    Li, C.

    1973-01-01

    Two types of melt segregation effects were studied: (1) evaporative segregation, or segregation due to surface evaporation; and (2) freezing segregation, or segregation due to liquid-solid phase transformation. These segregation effects are closely related. In fact, evaporative segregation always precedes freezing segregation to some degree and must often be studied prior to performing meaningful solidification experiments. This is particularly true since evaporation may cause the melt composition, at least at the critical surface regions or layers to be affected manyfold within seconds so that the surface region or layer melting point and other thermophysical properties, nucleation characteristics, base for undercooling, and critical velocity to avoid constitutional supercooling, may be completely unexpected. An important objective was, therefore, to develop the necessary normal evaporation equations for predicting the compositional changes within specified times at temperature and to correlate these equations with actual experimental data collected from the literature.

  16. Temporal magma dynamics during solidification of the mafic-silicic complex of Isle au Haut, Maine

    NASA Astrophysics Data System (ADS)

    Patwardhan, Kaustubh

    (J 0 = 10-5 to 10-6 cm-3s -1) indicative of conductive cooling coupled with some sluggish convective stirring due to collapse of the roof-ward gabbro solidification fronts. Were the complex larger, with a much longer solidification time, all this evidence would be lost.

  17. The Hatteras Front: August 2004 velocity and density structure

    NASA Astrophysics Data System (ADS)

    Savidge, Dana K.; Austin, Jay A.

    2007-07-01

    The Hatteras Front is a persistent mesoscale cross-shelf oriented front off Cape Hatteras, North Carolina. It is the boundary between relatively cool, fresh Mid-Atlantic Bight shelf waters and warmer, saltier shelf waters of the South Atlantic Bight, which both converge along-shelf upon Cape Hatteras year round. The Frontal Interaction Near Cape Hatteras (FINCH) project was conducted in 2004-2005 to intensively sample the Hatteras Front with shipboard ADCP and undulating towed CTD. This paper documents velocity and density structures associated with the cross-shelf oriented zone of Hatteras Front during the August 2004 field season. Property gradients across the Hatteras Front are large, with temperature (T) and salinity (S) differences of ˜4-6°C, 2-5 psu, respectively over distances of 1-2 km. The T and S are not completely compensating, and a strong density (ρ) gradient also exists, with Δρ of ˜2 kg/m3 across a gentler 10 km wide front. The density gradient results in a steric sea-level height gradient of ˜1-2 cm across the Front, which is in approximate geostrophic balance with a surface intensified jet, directed shoreward along the cross-shelf oriented Front. The velocity is sheared with depth at 3.0 × 10-2 to 5.0 × 10-2 s-1 in the upper 5 m of the jet; a rate consistent with the density gradient according to the thermal wind relationship. Shoreward transport of ˜4.8 × 104 m3/s results from the surface intensified jet. The structure of the velocity field associated with the Hatteras Front resembles that of a slope-controlled buoyant plume, as described by Lentz and Helfrich (2002). Velocity and density structures are similar during both advancing (southwestward) and retreating (northeastward) motion of the Front.

  18. Surface properties of ocean fronts

    NASA Technical Reports Server (NTRS)

    Wolff, P. M.; Hubert, W. E.

    1976-01-01

    Background information on oceanic fronts is presented and the results of several models which were developed to study the dynamics of oceanic fronts and their effects on various surface properties are described. The details of the four numerical models used in these studies are given in separate appendices which contain all of the physical equations, program documentation and running instructions for the models.

  19. Snowplow Injection Front Effects

    NASA Technical Reports Server (NTRS)

    Moore, T. E.; Chandler, M. O.; Buzulukova, N.; Collinson, G. A.; Kepko, E. L.; Garcia-Sage, K. S.; Henderson, M. G.; Sitnov, M. I.

    2013-01-01

    As the Polar spacecraft apogee precessed through the magnetic equator in 2001, Polar encountered numerous substorm events in the region between geosynchronous orbit and 10 RE geocentric distance; most of them in the plasma sheet boundary layers. Of these, a small number was recorded near the neutral sheet in the evening sector. Polar/Thermal Ion Dynamics Experiment provides a unique perspective on the lowest-energy ion plasma, showing that these events exhibited a damped wavelike character, initiated by a burst of radially outward flow transverse to the local magnetic field at approximately 80 km/s. They then exhibit strongly damped cycles of inward/outward flow with a period of several minutes. After one or two cycles, they culminated in a hot plasma electron and ion injection, quite similar to those observed at geosynchronous orbit. Cold plasmaspheric plasmas comprise the outward flow cycles, while the inward flow cycles contain counterstreaming field-parallel polar wind-like flows. The observed wavelike structure, preceding the arrival of an earthward moving substorm injection front, suggests an outward displacement driven by the inward motion at local times closer to midnight, that is, a "snowplow" effect. The damped in/out flows are consistent with interchange oscillations driven by the arrival at the observed local time by an injection originating at greater radius and local time.

  20. Active learning of Pareto fronts.

    PubMed

    Campigotto, Paolo; Passerini, Andrea; Battiti, Roberto

    2014-03-01

    This paper introduces the active learning of Pareto fronts (ALP) algorithm, a novel approach to recover the Pareto front of a multiobjective optimization problem. ALP casts the identification of the Pareto front into a supervised machine learning task. This approach enables an analytical model of the Pareto front to be built. The computational effort in generating the supervised information is reduced by an active learning strategy. In particular, the model is learned from a set of informative training objective vectors. The training objective vectors are approximated Pareto-optimal vectors obtained by solving different scalarized problem instances. The experimental results show that ALP achieves an accurate Pareto front approximation with a lower computational effort than state-of-the-art estimation of distribution algorithms and widely known genetic techniques.

  1. Cell partitioning during the directional solidification of trehalose solutions.

    PubMed

    Hubel, A; Darr, T B; Chang, A; Dantzig, J

    2007-12-01

    Previous studies have demonstrated that ice/cell interaction influences post thaw viability and specific cryoprotective agents can affect those interactions. Trehalose, a disaccharide, has been shown to have a protective benefit during conventional slow freezing. Existing theories have been put forth to explain the protective benefit of trehalose during desiccation and vitrification, but these theories do not explain the protective benefit observed during conventional freezing protocols. The overall objective of this investigation was to characterize cell/ice interactions in the presence of trehalose using non-planar freezing conditions. To that end, lymphoblasts suspended in phosphate buffered saline solution with various levels of trehalose (0, 10, 100, and 300 mM) were frozen on a directional solidification stage. The partitioning of cells into the interdendritic space or engulfment by an advancing dendrite was determined as a function of velocity and solution composition. For a given temperature gradient, the fraction of cells entrapped into the interdendritic region increased with increasing velocity. With small additions of trehalose (10 mM), the velocity at which cells were entrapped in the interdendritic region increased. At high trehalose concentrations (100, 300 mM), interface morphology was significantly different and cells were engulfed by the advancing interface. Dehydration of cells in the region shortly before and after the interface was significant and depended upon of the type of interaction experienced by the cell (entrapped vs. engulfed). These studies suggest that one potential mechanism for the action of trehalose involves changing the ice/cell interactions during conventional slow freezing.

  2. ENGINEERING BULLETIN: SOLIDIFICATION/STABILIZATION OF ORGANICS AND INORGANICS

    EPA Science Inventory

    Solidification refers to techniques that encapsulate hazardous waste into a solid material of high structural integrity. Encapsulation involves either fine waste particles (microencapsulation) or a large block or container of wastes (macroencapsulation). Stabilization refe...

  3. Simulations of rapid pressure-induced solidification in molten metals

    SciTech Connect

    Patel, M V; Streitz, F H

    2003-10-14

    The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized.

  4. Fundamentals of Alloy Solidification Applied to Industrial Processes

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.

  5. APPLICATIONS ANALYSIS REPORT: CHEMFIX TECHNOLOGIES, INC. - SOLIDIFICATION/STABILIZATION PROCESS

    EPA Science Inventory

    In support of the U.S. Environmental Protection Agency's (EPA) Superfund Innovative Technology Evaluation (SITE) Program, this report evaluates the Chemfix Technologies, Inc. (Chemfix), solidification/stabilization technology for on-site treatment of hazardous waste. The Chemfix ...

  6. Technology Demonstration Summary, Chemfix Solidification/Stabilization Process, Clackamas, Oregon

    EPA Science Inventory

    ChemfIx's* patented stabilization/solidification technology was demonstrated at the Portable Equipment Salvage Company (PESC) site in Clackamas, Oregon, as part of the Superfund Innovative Technology Evaluation (SITE) program. The Chemfix process is designed to solidify and sta...

  7. SOLIDIFICATION/STABILIZATION - US ENVIRONMENTAL PROTECTION AGENCY SUPERFUND PROGRAM

    EPA Science Inventory

    This presentation outlines the Superfund program approach to site cleanup, then provides information from actual insitu and exsitu solidification/stabilization remediations to illustrate technology, equipment, field implementation, performance evaluation, cleanup specifications, ...

  8. A benchmark for the validation of solidification modelling algorithms

    NASA Astrophysics Data System (ADS)

    Kaschnitz, E.; Heugenhauser, S.; Schumacher, P.

    2015-06-01

    This work presents two three-dimensional solidification models, which were solved by several commercial solvers (MAGMASOFT, FLOW-3D, ProCAST, WinCast, ANSYS, and OpenFOAM). Surprisingly, the results show noticeable differences. The results are analyzed similar to a round-robin test procedure to obtain reference values for temperatures and their uncertainties at selected positions in the model. The first model is similar to an adiabatic calorimeter with an aluminum alloy solidifying in a copper block. For this model, an analytical solution for the overall temperature at steady state can be calculated. The second model implements additional heat transfer boundary conditions at outer faces. The geometry of the models, the initial and boundary conditions as well as the material properties are kept as simple as possible but, nevertheless, close to a realistic solidification situation. The gained temperature results can be used to validate self-written solidification solvers and check the accuracy of commercial solidification programs.

  9. Solidification of low-volume power plant sludges. Final report

    SciTech Connect

    Bell, N.E.; Halverson, M.A.; Mercer, B.M.

    1981-12-01

    A literature review was conducted to obtain information on the status of hazardous waste solidification technology and application of this technology to low-volume power plant waste sludges. Because of scarcity of sludge composition data, anticipated major components were identified primarily by chemical reactions that are known to occur during treatment of specific wastewaters. Chemical and physical properties of these sludges were critically analyzed for compatibility with several types of commercially available solidification processes. The study pointed out the need for additional information on the nature of these sludges, especially leaching characteristics and the presence of substances that will interfere with solidification processes. Laboratory studies were recommended for evaluation of solidification process which have the greatest potential for converting hazardous low-volume sludges to non-hazardous waste forms.

  10. Fronts in Large Marine Ecosystems

    NASA Astrophysics Data System (ADS)

    Belkin, Igor M.; Cornillon, Peter C.; Sherman, Kenneth

    2009-04-01

    Oceanic fronts shape marine ecosystems; therefore front mapping and characterization are among the most important aspects of physical oceanography. Here we report on the first global remote sensing survey of fronts in the Large Marine Ecosystems (LME). This survey is based on a unique frontal data archive assembled at the University of Rhode Island. Thermal fronts were automatically derived with the edge detection algorithm of Cayula and Cornillon (1992, 1995, 1996) from 12 years of twice-daily, global, 9-km resolution satellite sea surface temperature (SST) fields to produce synoptic (nearly instantaneous) frontal maps, and to compute the long-term mean frequency of occurrence of SST fronts and their gradients. These synoptic and long-term maps were used to identify major quasi-stationary fronts and to derive provisional frontal distribution maps for all LMEs. Since SST fronts are typically collocated with fronts in other water properties such as salinity, density and chlorophyll, digital frontal paths from SST frontal maps can be used in studies of physical-biological correlations at fronts. Frontal patterns in several exemplary LMEs are described and compared, including those for: the East and West Bering Sea LMEs, Sea of Okhotsk LME, East China Sea LME, Yellow Sea LME, North Sea LME, East and West Greenland Shelf LMEs, Newfoundland-Labrador Shelf LME, Northeast and Southeast US Continental Shelf LMEs, Gulf of Mexico LME, and Patagonian Shelf LME. Seasonal evolution of frontal patterns in major upwelling zones reveals an order-of-magnitude growth of frontal scales from summer to winter. A classification of LMEs with regard to the origin and physics of their respective dominant fronts is presented. The proposed classification lends itself to comparative studies of frontal ecosystems.

  11. Eutectic-Free Superalloy Made By Directional Solidification

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah Dianne

    1995-01-01

    By suitable control of thermal conditions in directional-solidification process, supperalloy structural and machine components (e.g., turbine blades) cast with microstructures enhancing resistance to fatigue. Specific version of process and thermal conditions chosen to reduce micro-segregation during solidification and to minimize or eliminate script carbide and eutectic-phase inclusions, which are brittle inclusions found to decrease resistance to fatigue.

  12. Investigation of Melting and Solidification of Thin Polycrystalline Silicon Films via Mixed-Phase Solidification

    NASA Astrophysics Data System (ADS)

    Wang, Ying

    Melting and solidification constitute the fundamental pathways through which a thin-film material is processed in many beam-induced crystallization methods. In this thesis, we investigate and leverage a specific beam-induced, melt-mediated crystallization approach, referred to as Mixed-Phase Solidification (MPS), to examine and scrutinize how a polycrystalline Si film undergoes the process of melting and solidification. On the one hand, we develop a more general understanding as to how such transformations can transpire in polycrystalline films. On the other hand, by investigating how the microstructure evolution is affected by the thermodynamic properties of the system, we experimentally reveal, by examining the solidified microstructure, fundamental information about such properties (i.e., the anisotropy in interfacial free energy). Specifically, the thesis consists of two primary parts: (1) conducting a thorough and extensive investigation of the MPS process itself, which includes a detailed characterization and analysis of the microstructure evolution of the film as it undergoes MPS cycles, along with additional development and refinement of a previously proposed thermodynamic model to describe the MPS melting-and-solidification process; and (2) performing MPS-based experiments that were systematically designed to reveal more information on the anisotropic nature of Si-SiO2 interfacial energy (i.e., sigma Si-SiO2). MPS is a recently developed radiative-beam-based crystallization technique capable of generating Si films with a combination of several sought-after microstructural characteristics. It was conceived, developed, and characterized within our laser crystallization laboratory at Columbia University. A preliminary thermodynamic model was also previously proposed to describe the overall melting and solidification behavior of a polycrystalline Si film during an MPS cycle, wherein the grain-orientation-dependent solid-liquid interface velocity is identified

  13. Directional solidification of transparent substances in ground and microgravity environment

    NASA Astrophysics Data System (ADS)

    Fedorov, O. P.; Shpak, A. P.; Zhivolub, E. L.; Bersudskyy, Y. J.; Shuleshova, O. V.

    Experimental study of crystallization process in microgravity environment is one of the foreground tasks for material science in space and plays considerable role in ISS research programs. This work is devoted to the direct study of the solid-liquid interface development under directional solidification in ground and microgravity conditions. The main difference of our experiment is investigation of structure formation process at different crystallographic orientations. For in situ real time observation of both dynamics of interface morphology and convective flow in the melt we used cylindrical 3-dimensional samples. Flight experimental set-up "MORPHOS" is under development. The aim of ground-based test of MORPHOS installation is to prepare flight experiment and to obtain morphological data sequence for transparent model substances succinonitrile (SCN) and pivalic acid (PA). Special attention was concentrated on the development of technique for single crystals production. Seed crystals of <100>, <110> and <111> orientations were used. Results of ground-based experiments. Brigman-type of experimental technique is used both for 3-dimensional and 2-dimensional samples of succinonitrile. <100>, <110> and <111> seed crystals were grown in bulk samples; growth orientations between <100> and <110> were studied in thin plane samples. In the range of growth rates 0.4 div 1.6 μ m/s planar interface, node, cellular, dendrite structures were observed. Special attention was paid to the time dependence of node and cellular spacing under stationary growth conditions. The comparison of 2 and 3 dimensional growth pattern is carry on. The influence of crystallographic growth direction on formation of equiaxed and elongated cells is discussed. The oscillations of mean cellular spacing and other peculiarities for 2 and 3-dimensional samples are noted. The comparison of the evolution of nodes and cells, their interaction under different growth rates in bulk and plane preparations is

  14. Analysis of Residual Acceleration Effects on Transport and Segregation During Directional Solidification of Tin-Bismuth in the MEPHISTO Furnace Facility

    NASA Technical Reports Server (NTRS)

    Alexander, J. Iwan D.; Lizee, Arnaud

    1996-01-01

    The object of this work, started in March of 1995, is to approach the problem of determining the transport conditions (and effects of residual acceleration) during the plane-front directional solidification of a tin-bismuth alloy under low gravity conditions. The work involves using a combination of 2- and 3-D numerical models, scaling analyses, 1-D models and the results of ground-based and low-gravity experiments. The experiments conducted in the MEPHISTO furnace facility during the USMP-3 spaceflight which took place earlier this year (22 Feb. - 6 Mar. 1996). This experiment represents an unprecedented opportunity to make a quantitative correlation between residual accelerations and the response of an actual experimental solidification system

  15. [Front Block distraction].

    PubMed

    Esnault, Olivier

    2015-03-01

    The contribution of the segmental osteotomies in the ortho-surgical protocols is no longer to demonstrate and found a new lease of life thanks to the combination with the bone distraction techniques. The osteotomy of Köle, initially described to close infraclusies, and then used to level very marked curves of Spee has more recently been used to correct anterior crowding. This support is therefore aimed at patients with an incisor and canine Class 2 but molar Class 1 with an isolated mandibular footprint. With minimal orthodontic preparation we can create in two weeks bilateral diastemas that will then be used to align the incisivocanin crowding without stripping or bicuspid extractions. Dental orthodontic movements can be resumed one month after the end of the distraction. This technique is therefore likely to avoid bicuspid extraction and replace some sagittal osteotomy advancement by correction of the overjet. It also helps to correct a incisors labial or lingual tipping playing on differential activation of the cylinders and the distractor. This segmental surgery can be combined with Le Fort 1 surgeries with correction of the transverse and associated meanings, but in a second time, to a mandibular advancement and/or a genioplasty. PMID:25888045

  16. The mechanisms of formation and prevention of channel segregation during alloy solidification

    NASA Technical Reports Server (NTRS)

    Hellawell, A.; Sample, A. K.

    1984-01-01

    Using a base chilled configuration, conditions for the formation and prevention of segregation channels are studied in the ammonium chloride-water and lead-tin systems. Such channels develop when the rejected solute is less dense than the solvent and are therefore a result of density inversion, but slow (less than 5 rpm) rates of mold rotation, about axes inclined to the vertical by 20 to 30 deg, throughout the time of solidification, effectively prevent the formation or propagation of these channels. In experiments with artificially created or blocked channels, a simultaneous solute plume in the bulk liquid must be present in order for a channel to develop. The results indicate that channels originate not within the dendritic array, but immediately ahead of the growth front as a result of perturbation from the less dense boundary layer into the bulk liquid. The effect of mold movement is to translate laterally the bulk liquid relative to the growth front so that perturbations are sheared off. The nature of the liquid movement is considered and shown to be a function of the mold dimensions.

  17. Examination of Spheroidal Graphite Growth and Austenite Solidification in Ductile Iron

    NASA Astrophysics Data System (ADS)

    Qing, Jingjing; Richards, Von L.; Van Aken, David C.

    2016-09-01

    Microstructures of a ductile iron alloy at different solidification stages were captured in quenching experiments. Etched microstructures showed that spheroidal graphite particles and austenite dendrites nucleated independently to a significant extent. Growth of the austenite dendrite engulfed the spheroidal graphite particles after first contacting the nodule and then by forming an austenite shell around the spheroidal graphite particle. Statistical analysis of the graphite size distribution was used to determine the nodule diameter when the austenite shell was completed. In addition, multiple graphite nucleation events were discerned from the graphite particle distributions. Majority of graphite growth occurred when the graphite was in contact with the austenite. Circumferential growth of curved graphene layers appeared as faceted growth fronts sweeping around the entire surface of a spheroidal graphite particle which was at the early growth stage. Mismatches between competing graphene growth fronts created gaps, which divided the spheroidal graphite particle into radially oriented conical substructures. Graphene layers continued growing in each conical substructure to further extend the size of the spheroidal graphite particle.

  18. Front-line ownership: imagine.

    PubMed

    Matlow, Anne

    2013-01-01

    When used in a military context, the term front line refers to the interface between enemies in action on the battlefield. In a non-military context, the front line is the site where the core activity defining a particular industry takes place, and those working there are key to successful operations. In healthcare, the need to improve patient safety has become a global imperative, and an armamentarium of strategies, tools and technological approaches have been adapted or developed for this context. Often neglected, however, have been strategies to engage the healthcare workers, those at the front line, in the cause.In order for healthcare to function error free, we must assume the characteristics of high-reliability organizations. In particular, the ability to bounce back, to be resilient in the face of a catastrophe, is of paramount importance. Those working at the front line may have the answers. We need to create an opportunity for them to be heard.`

  19. Onset of sidebranching in directional solidification.

    PubMed

    Echebarria, Blas; Karma, Alain; Gurevich, Sebastian

    2010-02-01

    We use a computationally efficient phase-field formulation [B. Echebarria, Phys. Rev. E 70, 061604 (2004)] to investigate the origin and dynamics of sidebranching in directional solidification for realistic parameters of a dilute alloy previously studied experimentally [M. Gorgelin and A. Pocheau, Phys. Rev. E 57, 3189 (1998)]. Sidebranching is found to result either from noise amplification or from deterministic oscillations that exist both in two dimensions and in a three-dimensional thin-sample geometry. The oscillatory branch of growth solutions bifurcates subcritically from the main steady-state branch of solutions and exists over a finite range of large array spacings. In contrast, noise-induced sidebranching is associated with a smooth transition where the sidebranching amplitude increases exponentially with spacing up to nonlinear saturation due to the overlap of diffusion fields from neighboring cells, as observed experimentally. In the latter case where sidebranching is noise-induced, we find that increasing the externally imposed thermal gradient reduces the onset velocity and wavelength of sidebranching, as also observed experimentally. We show that this counterintuitive effect is due to tip blunting with increasing thermal gradient that promotes noise amplification in the tip region.

  20. Interface Pattern Selection in Directional Solidification

    NASA Technical Reports Server (NTRS)

    Trivedi, Rohit; Tewari, Surendra N.

    2001-01-01

    The central focus of this research is to establish key scientific concepts that govern the selection of cellular and dendritic patterns during the directional solidification of alloys. Ground-based studies have established that the conditions under which cellular and dendritic microstructures form are precisely where convection effects are dominant in bulk samples. Thus, experimental data can not be obtained terrestrially under pure diffusive regime. Furthermore, reliable theoretical models are not yet possible which can quantitatively incorporate fluid flow in the pattern selection criterion. Consequently, microgravity experiments on cellular and dendritic growth are designed to obtain benchmark data under diffusive growth conditions that can be quantitatively analyzed and compared with the rigorous theoretical model to establish the fundamental principles that govern the selection of specific microstructure and its length scales. In the cellular structure, different cells in an array are strongly coupled so that the cellular pattern evolution is controlled by complex interactions between thermal diffusion, solute diffusion and interface effects. These interactions give infinity of solutions, and the system selects only a narrow band of solutions. The aim of this investigation is to obtain benchmark data and develop a rigorous theoretical model that will allow us to quantitatively establish the physics of this selection process.

  1. Modelling the solidification of hypermonotectic alloys

    NASA Astrophysics Data System (ADS)

    Wu, Menghuai; Ludwig, Andreas; Ratke, Lorenz

    2003-09-01

    A two-phase model is developed to simulate the decomposition and spatial phase separation (microstructure evolution) during solidification of hypermonotectic alloys. The minority liquid phase, decomposing in morphology of droplets from the parent melt, is treated as the second phase, L2, while the parent melt, including the solidified monotectic matrix, is the first phase, L1. The conservation equations of mass, momentum, solute and enthalpy for both phases, and an additional transport equation for the droplets are solved. Nucleation of the droplets, diffusion-controlled growth (coarsening) and dissolution of the droplets, interphase interactions such as Marangoni (thermocapillary) force, Stokes force, solute partitioning and heat release of decomposition are modelled by the corresponding source and exchange terms in the conservation equations. The monotectic reaction is modelled by adding the latent heat on the L1 phase and applying a suitable large viscosity to the solidified monotectic matrix. The simulation results of a two-dimensional square casting with hypermonotectic composition (Al-10 wt.% Bi) under normal terrestrial and weightless conditions are presented and discussed.

  2. Preparation and solidification of redispersible nanosuspensions.

    PubMed

    Zhang, Xin; Guan, Jian; Ni, Rui; Li, Luk Chiu; Mao, Shirui

    2014-07-01

    To test the feasibility of preparing redispersible powders from nanosuspensions without further addition of drying protectants, Lovastatin was processed into nanosuspensions and subsequently converted into a powder form using a spray-drying process. The effects of spray-drying process parameters and stabilizers on the properties of the spray-dried powders were evaluated. The inlet air temperature was found to have the most pronounced impact; a low-inlet air temperature consistently yielded dried powders with improved redispersibility. This was attributed to the low Peclet number associated with a low-inlet air temperature, making nanoparticles less prone to aggregation and coalescence during spray drying, as evidenced by the well-defined boundary shown between nanoparticles in the SEM photomicrographs of the spray-dried microparticles. The influence of atomization pressure is significant particularly at a low-inlet air temperature. The redispersibility index value of the powder is dependent on the type of stabilizers used in the nanosuspension formulation. Spray-dried powders with acceptable redispersibility were prepared with drug concentration as high as 3%. In conclusion, with optimized process parameters and selected stabilizers, spray drying is a feasible process in the solidification of nanosuspensions with high drug loading and acceptable redispersibility.

  3. Stabilization/solidification of acid tars.

    PubMed

    Leonard, Sunday A; Stegemann, Julia A

    2010-01-01

    This work involve a systematic treatability study of the treatment of acid tars (AT), a waste generated during the processing of petroleum and petrochemical, by stabilization/solidification with Portland cement (CEM I), with the addition of high carbon fly ash (HCFA), an industrial by-product, as a novel sorbent for organic contaminants. A factorial design experiment was adopted to investigate the effects of organic content, HCFA:AT ratio, percentage CEM I addition, and curing time on response variables including unconfined compressive strength (UCS), hydraulic conductivity, porosity, and leachability-related properties of the stabilized/solidified (s/s) products, and to assess management options for the s/s products based on performance criteria adapted from regulatory and other guidance. Results show that all studied factors had significant effects on the tested properties of the s/s products. Acid tar reduced UCS, but strength increase was observed with increased curing time. Increased HCFA addition led to an improvement in hydraulic conductivity. Assessment of management options indicates that the treated acid tars could find application as controlled low-strength materials, landfill liner, and landfill daily cover. The work demonstrates how a systematic treatability study can be used to develop a S/S operating window for management of a particular waste type.

  4. Stabilization/solidification of TSCA incinerator ash

    SciTech Connect

    Spence, R.D.; Trotter, D.R.; Francis, C.L.; Morgan, I.L.

    1994-06-01

    Stabilization/solidification is a well-known waste treatment technique that utilizes different additives and processes. The Phoenix Ash Technology of the Technical Innovation Development Engineering Company is such a technique that uses Cass C fly ash and mechanical pressure to make brick waste forms out of solid wastes, such as the bottom ash from the Toxic Substances Control Act incinerator at the Oak Ridge K-25 Site. One advantage of this technique is that no volume increase over the bulk volume of the bottom ash occurs. This technique should have the same high pH stabilization for Resource Conservation and Recovery Act metals as similar techniques. Also, consolidation of the bottom ash minimizes the potential problems of material dispersion and container corrosion. The bottom ash was spiked with {sup 99}{Tc} to test the effectiveness of the bricks as a physical barrier. The {sup 99}{Tc} leachability index measured for these bricks was 6.8, typical for the pertechnetate anion in cementitious waste forms, indicating that these bricks have accessible porosity as high as that of other cementitious waste forms, despite the mechanical compression, higher waste form density, and water resistant polymer coating.

  5. Properties and solidification of decontamination wastes

    SciTech Connect

    Davis, M.S.; Piciulo, P.L.; Bowerman, B.S.; Adams, J.W.; Milian, L.

    1983-01-01

    LWRs will require one or more chemical decontaminations to achieve their designed lifetimes. Primary system decontamination is designed to lower radiation fields in areas where plant maintenance personnel must work. Chemical decontamination methods are either hard (concentrated chemicals, approximately 5 to 25 weight percent) or soft (dilute chemicals less than 1 percent by weight). These methods may have different chemical reagents, some tailor-made to the crud composition and many methods are and will be proprietary. One factor common to most commercially available processes is the presence of organic acids and chelates. These types of organic reagents are known to enhance the migration of radionuclides after disposal in a shallow land burial site. The NRC sponsors two programs at Brookhaven National Laboratory that are concerned with the management of decontamination wastes which will be generated by the full system decontamination of LWRs. These two programs focus on potential methods for degrading or converting decontamination wastes to more acceptable forms prior to disposal and the impact of disposing of solidified decontamination wastes. The results of the solidification of simulated decontamination resin wastes will be presented. Recent results on combustion of simulated decontamintion wastes will be described and procedures for evaluating the release of decontamination reagents from solidified wastes will be summarized.

  6. Solidification effects on sill formation: An experimental approach

    NASA Astrophysics Data System (ADS)

    Chanceaux, L.; Menand, T.

    2014-10-01

    Sills represent a major mechanism for constructing continental Earth's crust because these intrusions can amalgamate and form magma reservoirs and plutons. As a result, numerous field, laboratory and numerical studies have investigated the conditions that lead to sill emplacement. However, all previous studies have neglected the potential effect magma solidification could have on sill formation. The effects of solidification on the formation of sills are studied and quantified with scaled analogue laboratory experiments. The experiments presented here involved the injection of hot vegetable oil (a magma analogue) which solidified during its propagation as a dyke in a colder and layered solid of gelatine (a host rock analogue). The gelatine solid had two layers of different stiffness, to create a priori favourable conditions to form sills. Several behaviours were observed depending on the injection temperature and the injection rate: no intrusions (extreme solidification effects), dykes stopping at the interface (high solidification effects), sills (moderate solidification effects), and dykes passing through the interface (low solidification effects). All these results can be explained quantitatively as a function of a dimensionless temperature θ, which describes the experimental thermal conditions, and a dimensionless flux ϕ, which describes their dynamical conditions. The experiments reveal that sills can only form within a restricted domain of the (θ,ϕ) parameter space. These experiments demonstrate that contrary to isothermal experiments where cooling could not affect sill formation, the presence of an interface that would be a priori mechanically favourable is not a sufficient condition for sill formation; solidification effects restrict sill formation. The results are consistent with field observations and provide a means to explain why some dykes form sills when others do not under seemingly similar geological conditions.

  7. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  8. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  9. 13. CLOSEUP OF FRONT OF BUNKER SHOWING DOOR, TANK, GENERATOR, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. CLOSE-UP OF FRONT OF BUNKER SHOWING DOOR, TANK, GENERATOR, LIGHT FIXTURE OVER DOOR. CAMERA FACING EAST. INEL PHOTO NUMBER 65-6174, TAKEN NOVEMBER 10, 1965. - Idaho National Engineering Laboratory, Advanced Reentry Vehicle Fusing System, Scoville, Butte County, ID

  10. 9. EXTERIOR VIEW OF FRONT ENTRANCE TO BUNKER. CAMERA FACING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. EXTERIOR VIEW OF FRONT ENTRANCE TO BUNKER. CAMERA FACING EAST. TANK COVER AND FRAME TO THE REAR OF VIEW. INEL PHOTO NUMBER 65-6170, TAKEN NOVEMBER 10, 1965. - Idaho National Engineering Laboratory, Advanced Reentry Vehicle Fusing System, Scoville, Butte County, ID

  11. Spinning the Web: The Design of Yale's Front Door.

    ERIC Educational Resources Information Center

    Callum, Robert

    1996-01-01

    The process of designing the Yale University (Connecticut) World Wide Web page "front door" is described, including its conceptualization, evolution through technological advances and attitudinal change, achievement of consensus through an interdepartmental advisory team, constituency response, and expectations about future change. (MSE)

  12. 4. CONSTRUCTION PROGRESS VIEW OF EQUIPMENT IN FRONT PART OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. CONSTRUCTION PROGRESS VIEW OF EQUIPMENT IN FRONT PART OF CONTROL BUNKER (TRANSFORMER, HYDRAULIC TANK, PUMP, MOTOR). SHOWS UNLINED CORRUGATED METAL WALL. CAMERA FACING EAST. INEL PHOTO NUMBER 65-5433, TAKEN OCTOBER 20, 1965. - Idaho National Engineering Laboratory, Advanced Reentry Vehicle Fusing System, Scoville, Butte County, ID

  13. Radiative magnetized thermal conduction fronts

    NASA Technical Reports Server (NTRS)

    Borkowski, Kazimierz J.; Balbus, Steven A.; Fristrom, Carl C.

    1990-01-01

    The evolution of plane-parallel magnetized thermal conduction fronts in the interstellar medium (ISM) was studied. Separating the coronal ISM phase and interstellar clouds, these fronts have been thought to be the site of the intermediate-temperature regions whose presence was inferred from O VI absorption-line studies. The front evolution was followed numerically, starting from the initial discontinuous temperature distribution between the hot and cold medium, and ending in the final cooling stage of the hot medium. It was found that, for the typical ISM pressure of 4000 K/cu cm and the hot medium temperature of 10 to the 6th K, the transition from evaporation to condensation in a nonmagnetized front occurs when the front thickness is 15 pc. This thickness is a factor of 5 smaller than previously estimated. The O VI column densities in both evaporative and condensation stages agree with observations if the initial hot medium temperature Th exceeds 750,000 K. Condensing conduction fronts give better agreement with observed O VI line profiles because of lower gas temperatures.

  14. Restless rays, steady wave fronts.

    PubMed

    Godin, Oleg A

    2007-12-01

    Observations of underwater acoustic fields with vertical line arrays and numerical simulations of long-range sound propagation in an ocean perturbed by internal gravity waves indicate that acoustic wave fronts are much more stable than the rays comprising these wave fronts. This paper provides a theoretical explanation of the phenomenon of wave front stability in a medium with weak sound-speed perturbations. It is shown analytically that at propagation ranges that are large compared to the correlation length of the sound-speed perturbations but smaller than ranges at which ray chaos develops, end points of rays launched from a point source and having a given travel time are scattered primarily along the wave front corresponding to the same travel time in the unperturbed environment. The ratio of root mean square displacements of the ray end points along and across the unperturbed wave front increases with range as the ratio of ray length to correlation length of environmental perturbations. An intuitive physical explanation of the theoretical results is proposed. The relative stability of wave fronts compared to rays is shown to follow from Fermat's principle and dimensional considerations. PMID:18247745

  15. Shear Stabilization of a Solidifying Front

    NASA Technical Reports Server (NTRS)

    Davis, Stephen H.; Schulze, Timothy P.

    1996-01-01

    The manufacturing of multi-component single crystals with uniform material properties is frequently hampered by the presence of morphological instabilities during the solidification. We discuss the influence of shear flows on the linear and nonlinear stability of the solid/liquid interface during the directional solidification of binary alloys. The flows are generated by nonplanar harmonic translations of the crystal parallel to the mean interface position. Oscillations with physically realizable amplitudes and frequencies are found useful for stabilization purposes.

  16. A two-front leach model for cement-stabilized heavy metal waste.

    PubMed

    Islam, Mohammad Z; Catalan, Lionel J J; Yanful, Ernest K

    2004-03-01

    Quantitative scanning electron microscope (SEM) studies of cement-stabilized waste specimens exposed to a leaching solution at constant pH in the range 4-7 have shown that the acid neutralization capacity (ANC) of the waste matrix is consumed at two consecutive leaching fronts. The first front is associated with the dissolution of portlandite (Ca(OH)2) and the partial reaction of calcium silicate hydrate (CSH) gel. The second front marks the dissolution of Ca-Al hydroxy sulfate minerals. The advancement of the first front is limited by the diffusion of OH- ions from the first front toward the leaching solution. The advancement of the second front, however, is controlled by the diffusion of H+ ions from the leaching solution toward the second front. Leaching of copper, zinc, and lead only occurs between the second front and the specimen surface. The leaching behavior of metals is modeled by considering that metals are leached from the waste matrix as a result of the advancement of the second front. The proposed model takes into account the leachable metal fraction in the waste matrix and the effect of metal remineralization on metal mobility. PMID:15046355

  17. Successful pond closure utilizing novel solidification/stabilization technology

    SciTech Connect

    Donnelly, J.R.; Webster, W.C.

    1995-12-31

    Davy International, in joint venture with International Technology Corporation (IT-Davy), has recently completed the RCRA closure of wastewater impoundments at a major Gulf Coast refinery. These surface impoundments contained a mixture of petroleum waste sediments, free water and standing oil. In-situ solidification/stabilization (solidification) was used to produce a material which met the regulatory criteria of: achieving a bearing capacity sufficient to support earth moving equipment, the final multi-layer cap and the soil cover, immobilizing contaminants of concern namely, benzene, toluene, chrysene, naphthalene, 1-methyl naphthalene, chromium and lead. Ex-situ solidification was specified in the initial bid documents to meet the above criteria. Solidified material was to achieve an unconfined compressive strength of greater than 20 pounds per square inch (psi) and a permeability of less than 1 {times}10{sup {minus}5} centimeters per second after 7 days of curing. During the project proposal stage, IT-Davy developed a conceptual design for in-situ solidification which reduced the estimated project cost by approximately $10 million (or 33 percent). This paper reviews key elements of the project and presents results of the use of a novel solidification/stabilization process to achieve project closure criteria. Bench and field demonstration test data are given.

  18. The solidification behavior of 8090 Al-Li alloy

    SciTech Connect

    Liu, Y.L.; Hu, Z.Q.; Zhang, Y.; Shi, C.X. . Inst. of Metal Research)

    1993-10-01

    In this work, the solidification and segregation behaviors of 8090 Al-Li alloy have been investigated with differential thermal analysis (DTA) and the metallographic-electron microprobe method. The results show that 8090 Al-Li alloy has a much more complex solidification path than Al-Li binary alloy due to the addition of many alloying elements and the presence of impure elements. Solidification begins at about 635 C with the reaction of L [yields] [alpha]-Al + L[prime], and this reaction goes on to termination. The alloying element Cu and impure elements Fe and Si have a strong segregation tendency. During solidification, Cu segregates to the interdendrite and finally forms [alpha]-Al + T[sub 2] eutectic. As a result, the solidification temperature range is greatly extended. Iron and Si form the insoluble constituents Al[sub 7]Cu[sub 2]Fe, AlLiSi, etc., although their concentrations in the alloy are quite low. With the increase of Fe content, there is a eutectic reaction of [alpha]-Al/Al[sub 3]Fe at about 595 C. The formation of insoluble constituents is influenced by both concentrations of impure elements in the alloy and the cooling rate.

  19. The solidification behavior of 8090 Al-Li alloy

    NASA Astrophysics Data System (ADS)

    Liu, Y. L.; Hu, Z. Q.; Zhang, Y.; Shi, C. X.

    1993-10-01

    In this work, the solidification and segregation behaviors of 8090 Al-Li alloy have been investigated with differential thermal analysis (DTA) and the metallographic-electron microprobe method. The results show that 8090 Al-Li alloy has a much more complex solidification path than Al-Li binary alloy due to the addition of many alloying elements and the presence of impure elements. Solidification begins at about 635 °C with the reaction of L → α-Al + L', and this reaction goes on to termination. The alloying element Cu and impure elements Fe and Si have a strong segregation tendency. During solidification, Cu segregates to the interdendrite and finally forms α-Al + T2 eutectic. As a result, the solidification temperature range is greatly extended. Iron and Si form the insoluble constituents Al7Cu2Fe, AlLiSi, etc., although their concentrations in the alloy are quite low. With the increase of Fe content, there is a eutectic reaction of α-Al/Al3Fe at about 595 °C. The formation of insoluble constituents is influenced by both concentrations of impure elements in the alloy and the cooling rate.

  20. Analysis and calculation of macrosegregation in a casting ingot. MPS solidification model. Volume 2: Software documentation

    NASA Technical Reports Server (NTRS)

    Maples, A. L.

    1980-01-01

    The software developed for the solidification model is presented. A link between the calculations and the FORTRAN code is provided, primarily in the form of global flow diagrams and data structures. A complete listing of the solidification code is given.

  1. Investigation of Melting and Solidification of Thin Polycrystalline Silicon Films via Mixed-Phase Solidification

    NASA Astrophysics Data System (ADS)

    Wang, Ying

    Melting and solidification constitute the fundamental pathways through which a thin-film material is processed in many beam-induced crystallization methods. In this thesis, we investigate and leverage a specific beam-induced, melt-mediated crystallization approach, referred to as Mixed-Phase Solidification (MPS), to examine and scrutinize how a polycrystalline Si film undergoes the process of melting and solidification. On the one hand, we develop a more general understanding as to how such transformations can transpire in polycrystalline films. On the other hand, by investigating how the microstructure evolution is affected by the thermodynamic properties of the system, we experimentally reveal, by examining the solidified microstructure, fundamental information about such properties (i.e., the anisotropy in interfacial free energy). Specifically, the thesis consists of two primary parts: (1) conducting a thorough and extensive investigation of the MPS process itself, which includes a detailed characterization and analysis of the microstructure evolution of the film as it undergoes MPS cycles, along with additional development and refinement of a previously proposed thermodynamic model to describe the MPS melting-and-solidification process; and (2) performing MPS-based experiments that were systematically designed to reveal more information on the anisotropic nature of Si-SiO2 interfacial energy (i.e., sigma Si-SiO2). MPS is a recently developed radiative-beam-based crystallization technique capable of generating Si films with a combination of several sought-after microstructural characteristics. It was conceived, developed, and characterized within our laser crystallization laboratory at Columbia University. A preliminary thermodynamic model was also previously proposed to describe the overall melting and solidification behavior of a polycrystalline Si film during an MPS cycle, wherein the grain-orientation-dependent solid-liquid interface velocity is identified

  2. Numerical Study of Convection in the Directional Solidification of a Binary Alloy Driven by the Combined Action of Buoyancy, Surface Tension, and Electromagnetic Forces

    NASA Astrophysics Data System (ADS)

    Sampath, Rajiv; Zabaras, Nicholas

    2001-04-01

    Directional solidification of a dilute electrically conducting binary alloy driven by the combined action of buoyancy, surface-tension, and electromagnetic forces is considered. A numerical methodology using a moving finite element technique is proposed for the simulation of the above phase change process. The melt is modeled as a Boussinesq fluid and the transient Navier-Stokes equations are solved simultaneously with the transient heat and solute transport equations. The location of the advancing solid-liquid interface is numerically determined using an energy preserving weak form of the Stefan condition. The standard SUPG/PSPG method for the simulation of incompressible fluid flow is here extended to flows driven by the combination of buoyancy, surface tension, and electromagnetic forces. A reference problem of directional solidification of a dilute germanium alloy in a horizontal open-boat configuration is considered. The relative influence of thermocapillary convection and buoyancy-driven convection on the solidification process is investigated by varying the Bond number. Thermocapillary convection is shown to have a significant influence on various solidification parameters, such as the shape of the solid-liquid interface and the solute segregation, especially under low gravity conditions. The influence of an external magnetic field on the reference solidification problem is investigated both in a normal and a reduced gravity environment. It is demonstrated that the application of an appropriate strong magnetic field significantly damps the melt flow and improves the solute segregation pattern. The relative influence of an external magnetic field on the solidification process is also studied by independently varying the orientation and magnitude of the applied magnetic field.

  3. Specimen analysis of Skylab, M553 experiment, flight specimens, phase C.. [on metals melting containerless solidification

    NASA Technical Reports Server (NTRS)

    Larson, D. J., Jr.

    1974-01-01

    Skylab 2 flight samples were analyzed to study containerless solidification and the effects of weightlessness on the process. A record of solute redistribution processes and of solidification terracing is reported. The solute redistribution process was highly localized, and low index, crystallographic system were suggested. Samples demonstrated that under reduced pressure and gravity conditions the anticipated solid/liquid solidification process was perturbed and superseded by solid/liquid/gas reactions during melting and solidification.

  4. Linear Stability of Binary Alloy Solidification for Unsteady Growth Rates

    NASA Technical Reports Server (NTRS)

    Mazuruk, K.; Volz, M. P.

    2010-01-01

    An extension of the Mullins and Sekerka (MS) linear stability analysis to the unsteady growth rate case is considered for dilute binary alloys. In particular, the stability of the planar interface during the initial solidification transient is studied in detail numerically. The rapid solidification case, when the system is traversing through the unstable region defined by the MS criterion, has also been treated. It has been observed that the onset of instability is quite accurately defined by the "quasi-stationary MS criterion", when the growth rate and other process parameters are taken as constants at a particular time of the growth process. A singular behavior of the governing equations for the perturbed quantities at the constitutional supercooling demarcation line has been observed. However, when the solidification process, during its transient, crosses this demarcation line, a planar interface is stable according to the linear analysis performed.

  5. Solidification Dynamics of Metal Drops in a Free Fall Environment

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Brush, L. N.; Curreri, Peter A. (Technical Monitor)

    2001-01-01

    Comparison of experimental observations were made with numerical solutions to a model of the heat transfer and solidification kinetics associated with the cooling of a molten drop during free fall, particularly with regard to the fraction of liquid transformed. Experimentally, silver drops (99.9%, 4-9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105m drop tube in helium - 6% hydrogen and argon atmospheres. By systematically varying the drops initial superheat the extent of solidification prior to impact ranged from complete to none during the approximately 4.6s of free fall time. Analysis reveals the relative importance of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

  6. Solidification Dynamics of Silver Drops in a Free Fall Environment

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Brush, Lucien N.

    1999-01-01

    Silver drops (99.9%, 4, 5, 7, and 9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105m drop tube in helium - 6% hydrogen and pure argon atmospheres. By systematically varying the initial superheat condition of the drop the extent of solidification prior to impact ranged from complete to none during the approximately 4.6s of free fall time. Comparison of the experimental observations is made with numerical solutions to a model of the heat transfer and solidification kinetics associated with cooling of the drop during free fall, particularly with regard to the fraction of liquid transformed. Analysis reveals the relative importance of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

  7. Solidification Dynamics of Spherical Drops in a Free Fall Environment

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Brush, Lucien N.

    2006-01-01

    Silver drops (99.9%, 4, 5, 7, and 9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105 meter drop tube in helium - 6% hydrogen and pure argon atmospheres. By varying a drop s initial superheat the extent of solidification prior to impact ranged from complete to none during the approx. 4.6s of free fall time. Comparison of the experimental observations is made with numerical solutions to a model of the heat transfer and solidification kinetics associated with cooling of the drop during free fall, particularly with regard to the fraction of liquid transformed. Analysis reveals the relative importance ,of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

  8. Stabilization/Solidification Remediation Method for Contaminated Soil: A Review

    NASA Astrophysics Data System (ADS)

    Tajudin, S. A. A.; Azmi, M. A. M.; Nabila, A. T. A.

    2016-07-01

    Stabilization/Solidification (S/S) is typically a process that involves a mixing of waste with binders to reduce the volume of contaminant leachability by means of physical and chemical characteristics to convert waste in the environment that goes to landfill or others possibly channels. Stabilization is attempts to reduce the solubility or chemical reactivity of the waste by changing the physical and chemical properties. While, solidification attempt to convert the waste into easily handled solids with low hazardous level. These two processes are often discussed together since they have a similar purpose of improvement than containment of potential pollutants in treated wastes. The primary objective of this review is to investigate the materials used as a binder in Stabilization/Solidification (S/S) method as well as the ability of these binders to remediate the contaminated soils especially by heavy metals.

  9. Basis Light-Front Quantization: Recent Progress and Future Prospects

    NASA Astrophysics Data System (ADS)

    Vary, James P.; Adhikari, Lekha; Chen, Guangyao; Li, Yang; Maris, Pieter; Zhao, Xingbo

    2016-08-01

    Light-front Hamiltonian field theory has advanced to the stage of becoming a viable non-perturbative method for solving forefront problems in strong interaction physics. Physics drivers include hadron mass spectroscopy, generalized parton distribution functions, spin structures of the hadrons, inelastic structure functions, hadronization, particle production by strong external time-dependent fields in relativistic heavy ion collisions, and many more. We review selected recent results and future prospects with basis light-front quantization that include fermion-antifermion bound states in QCD, fermion motion in a strong time-dependent external field and a novel non-perturbative renormalization scheme.

  10. Analysis and calculation of macrosegregation in a casting ingot. MPS solidification model. Volume 3: Operating manual

    NASA Technical Reports Server (NTRS)

    Maples, A. L.

    1980-01-01

    The operation of solidification model 1 is described. Model 1 calculates the macrosegregation in a rectangular ingot of a binary alloy as a result of horizontal axisymmetric bidirectional solidification. The calculation is restricted to steady-state solidification; there is no variation in final local average composition in the direction of isotherm movement. The physics of the model are given.

  11. Solidification-Rate Effects In MAR-M-246+Hf Alloy

    NASA Technical Reports Server (NTRS)

    Hamilton, David

    1988-01-01

    Under slower solidification, primary-dendrite-arm spacing increases. Report discusses experiments on influence of solidification rates on crystallographic orientation and mechanical properties of superalloy MAR-M-246+Hf. Specimens grown in directional-solidification furnace, visually examined for microstructure, and stretched to failure in tensile-testing machine. Back-reflection Laue x-ray photographs taken to determine growth orientations.

  12. X-ray imaging and controlled solidification of Al-Cu alloys toward microstructures by design

    DOE PAGES

    Clarke, Amy J.; Tourret, Damien; Imhoff, Seth D.; Gibbs, Paul J.; Fezzaa, Kamel; Cooley, Jason C.; Lee, Wah -Keat; Deriy, Alex; Patterson, Brian M.; Papin, Pallas A.; et al

    2015-01-30

    X-ray imaging, which permits the microscopic visualization of metal alloy solidification dynamics, can be coupled with controlled solidification to create microstructures by design. This x-ray image shows a process-derived composite microstructure being made from a eutectic Al-17.1 at.%Cu alloy by successive solidification and remelting steps.

  13. Transparent metal model study of the use of a cellular growth front to form aligned monotectic composite materials

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.

    1988-01-01

    The purpose of this work was to resolve a scientific controversy in the understanding of how second phase particles become aligned during unidirectional growth of a monotectic alloy. A second aspect was to make the first systematic observations of the solidification behavior of a monotectic alloy during cellular growth in-situ. This research provides the first systematic transparent model study of cellular solidification. An interface stability diagram was developed for the planar to cellular transition of the succinonitrile glycerol (SNG) system. A method was developed utilizing Fourier Transform Infrared Spectroscopy which allows quantitative compositional analysis of directionally solidified SNG along the growth axis. To determine the influence of cellular growth front on alignment for directionally solidified monotectic alloys, the planar and cellular growth morphology was observed in-situ for SNG between 8 and 17 percent glycerol and for a range of over two orders of magnitude G/R.

  14. An alloy solidification experiment conducted on Shenzhou spacecraft

    NASA Astrophysics Data System (ADS)

    Huang, Q.; Luo, X.-H.; Li, Y.-Y.

    To gain a better understanding of how gravity-driven phenomena affect the solidification and crystal growth of metallic materials, directional solidification experiments have been performed on an Al-Al 3Ni eutectic alloy and an Al-Bi monotectic alloy on board the unmanned Chinese Shenzhou III spacecraft during its flight. For sake of comparison, identical experiments were also performed in the laboratory on earth. The results of investigations applying metallographic, SEM, EPMA and image analysis techniques are reported. Some interesting differences between the samples solidified in space and their counterparts solidified on the ground are described.

  15. Solidification of Drops in the MSFC Drop Tube

    NASA Technical Reports Server (NTRS)

    Brush, Lucien N.

    1998-01-01

    Silver drops (99.9%, 7 mm diameter) were levitated, melted, and released to fall through the Marshall Space Flight Center's 105 m drop tube in an He-6% H atmosphere at 170 degrees superheat. The extent of solidification during the approx. 4.6 s of free fall time prior to impact was measured experimentally and computed numerically using a newly developed solidification heat transfer model. Comparison of the experimental observation of the fraction of liquid transformed with the numerical solutions showed reasonable agreement. Possible modifications of the model, in an attempt to close the gap between the experiment and the model comparison are discussed.

  16. Standard test method for solidification-point of petroleum wax

    SciTech Connect

    Not Available

    1980-01-01

    Scope: describes a procedure for rapidly determining the solidification point of petroleum wax. A 50-mg sample of wax is placed in a test tube at ambient temperature and heated above the solidification point of the wax sample. A thermocouple probe, attached to a recorder, is inserted into the wax sample, which is allowed to cool at room temperature. The thermocouple response of the cooling wax traces a curve on the chart paper of the recorder. The first significant change in the slope of the curve is the solidifiation point.

  17. Solidification processing of intermetallic Nb-Al alloys

    NASA Technical Reports Server (NTRS)

    Smith, Preston P.; Oliver, Ben F.; Noebe, Ronald D.

    1992-01-01

    Several Nb-Al alloys, including single-phase NbAl3 and the eutectic of Nb2Al and NbAl3, were prepared either by nonconsumable arc melting in Ar or by zone processing in He following initial induction melting and rod casting, and the effect of the solidification route on the microstructure and room-temperature mechanical properties of these alloys was investigated. Automated control procedures and melt conditions for directional solidification of NbAl3 and the Nb2Al/Nb3Al eutectic were developed; high purity and stoichiometry were obtained. The effects of ternary additions of Ti and Ni are described.

  18. Solidification study of some Ni- and Co-base alloys

    NASA Technical Reports Server (NTRS)

    Jeanfils, C. L.

    1984-01-01

    An ongoing research program aims to characterize the solidification of several Ni- and Co-based commercial wrought type alloys. The techniques used and the data items sought are: (1) thermal analysis, liquidus, nonequilibrium solidus as a function of cooling rate, secondary reactions temperatures, incipient melting, progress of solidification as a function of temperature; (2) optical metallography, characteristic structures and secondary dendrite arm spacing as a function of cooling rate; (3) X-ray diffraction, identification of precipitates; and (4) SEM/EDAX, measure of microsegregation.

  19. External Horizontally Uniform Magnetic Field Applied to Steel Solidification

    NASA Astrophysics Data System (ADS)

    Mechighel, Farid; Kadja, Mahfoud

    Based on continuum model, a mathematical model for convection flow during directional solidification of steel, Fe-0.42wt%C, in an applied magnetic field is presented. The model includes mass, momentum, energy, species and electrical potential conservation equations. The geometry under study is rectangular. The permeability in the mushy zone is treated by means of the Blake-Kozeny equation. The system of equation has been discretized by means of Finite volume method. For solution of discretized equations SIMPLER Algorithm is used. The results show the strong effect of the magnetic field on the solidification process.

  20. Directional Solidification of Mercury Cadmium Telluride During the Second United States Microgravity Payload Mission (USMP-2)

    NASA Technical Reports Server (NTRS)

    Gillies, D. C.; Lehoczky, S. L.; Szofran, F. R.; Watring, D. A.; Alexander, H. A.; Jerman, G. A.

    1996-01-01

    As a solid solution semiconductor having, a large separation between liquidus and solidus, mercury cadmium telluride (MCT) presents a formidable challenge to crystal growers desiring an alloy of high compositional uniformity. To avoid constitutional supercooling during Bridgman crystal growth it is necessary to solidify slowly in a high temperature gradient region. The necessary translation rate of less than 1 mm/hr results in a situation where fluid flow induced by gravity on earth is a significant factor in material transport. The Advanced Automated Directional Solidification Furnace (AADSF) is equipped to provide the stable thermal environment with a high gradient, and the required slow translation rate needed. Ground based experiments in AADSF show clearly the dominance of flow driven transport. The first flight of AADSF in low gravity on USMP-2 provided an opportunity to test theories of fluid flow in MCT and showed several solidification regimes which are very different from those observed on earth. Residual acceleration vectors in the orbiter during the mission were measured by the Orbital Acceleration Research Experiment (OARE), and correlated well with observed compositional differences in the samples.

  1. Solidification microstructures and phase transformations in Al-Ti-Si-Mn deoxidized steel weld metals

    NASA Astrophysics Data System (ADS)

    Kluken, A. O.; Grong, Ø.; Rørvik, G.

    1990-07-01

    The present investigation is concerned with basic studies of solidification mechanisms in Al-Ti-Si-Mn deoxidized steel weld metals. Assessment of the weld metal solidification micro-structures was done on the basis of optical microscopy in combination with secondary ion mass spectrometry (SIMS), while both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used for characterization of indigenous oxide inclusions. It is shown that nonmetallic inclusions play a critical role in the development of the weld metal columnar grain structure by acting as inert substrates for nucleation of delta ferrite ahead of the advancing interface. The nucleation potency of the oxides increases in the order SiO2-MnO, Al2O3-Ti2O3-SiO2-MnO, A12O3, reflecting a corresponding increase in the inclusion/liquid interfacial energy. Moreover, a shift in the peritectic reaction (which facilitates growth of the austenite grains across the phosphorus-rich boundaries of the primary delta ferrite phase) has been observed in the presence of A12O3 inclusions. Indications are that the resulting decrease in the local phosphorus concentrations at the austenite grain boundaries will strongly alter the kinetics of the subsequent solid-state transformation reactions by promoting growth of grain boundary ferrite sideplates at the expense of intragranularly nucleated acicular ferrite.

  2. Solidification of Magnesium (AM50A) / vol%. SiCp composite

    NASA Astrophysics Data System (ADS)

    Zhang, X.; Hu, H.

    2012-01-01

    Magnesium matrix composite is one of the advanced lightweight materials with high potential to be used in automotive and aircraft industries due to its low density and high specific mechanical properties. The magnesium composites can be fabricated by adding the reinforcements of fibers or/and particles. In the previous literature, extensive studies have been performed on the development of matrix grain structure of aluminum-based metal matrix composites. However, there is limited information available on the development of grain structure during the solidification of particulate-reinforced magnesium. In this work, a 5 vol.% SiCp particulate-reinforced magnesium (AM50A) matrix composite (AM50A/SiCp) was prepared by stir casting. The solidification behavior of the cast AM50A/SiCp composite was investigated by computer-based thermal analysis. Optical and scanning electron microscopies (SEM) were employed to examine the occurrence of nucleation and grain refinement involved. The results indicate that the addition of SiCp particulates leads to a finer grain structure in the composite compared with the matrix alloy. The refinement of grain structure should be attributed to both the heterogeneous nucleation and the restricted primary crystal growth.

  3. Functional description of APS beamline front ends

    SciTech Connect

    Kuzay, T.

    1993-02-01

    Traditional synchrotron sources were designed to produce bending magnet radiation and have proven to be an essential scientific tool. Currently, a new generation of synchrotron sources is being built that will be able to accommodate a large number of insertion device (ID) and high quality bending magnet (BM) sources. One example is the 7-GeV Advanced Photon Source (APS) now under construction at Argonne National Laboratory. The research and development effort at the APS is designed to fully develop the potential of this new generation of synchrotron sources. Of the 40 straight sections in the APS storage ring, 34 will be available for IDs. The remaining six sections are reserved for the storage ring hardware and diagnostics. Although the ring incorporates 80 BMs, only 40 of them can be used to extract radiation. The accelerator hardware shadows five of these 40 bending magnets, so the maximum number of BM sources on the lattice is 35. Generally, a photon beamline consists of four functional sections. The first section is the ID or the BM, which provides the radiation source. The second section, which is immediately outside the storage ring but inside a concrete shielding tunnel, is the front end, which is designed to control, define, and/or confine the x-ray beam. In the case of the APS, the front ends are designed to confine the photon beam. The third section, just outside the concrete shielding tunnel and on the experimental floor, is the first optics enclosure, which contains optics to filter and monochromatize the photon beam. The fourth section of a beamline consists of beam transports, additional optics, and experiment stations to do the scientific investigations. This document describes only the front ends of the APS beamlines.

  4. Lagrangian fronts in the ocean

    NASA Astrophysics Data System (ADS)

    Prants, S. V.; Budyansky, M. V.; Uleysky, M. Yu.

    2014-05-01

    We introduce the concept of Lagrangian fronts (LFs) in the ocean and describe their importance for analyzing water mixing and transport and the specific features and differences from hydrological fronts. A method of calculating LFs in a given velocity field is proposed. Based on altimeter velocity fields from AVISO data in the northwestern Pacific, we calculate the Lagrangian synoptic maps and identify LFs of different spatial and temporal scales. Using statistical analysis of saury catches in different years according to the Goskomrybolovstvo (State Fisheries Committee of the Russian Federation), we show that LFs can serve as good indicators of places that are favorable for fishing.

  5. Front tracking for gas dynamics

    SciTech Connect

    Chern, I.L.; Glimm, J.; McBryan, O.; Plohr, B.; Yaniv, S.

    1984-05-01

    Front tracking is an adaptive computational method in which a lower dimensional moving grid is fitted to and follows the dynamical evolution of distinguished waves in a fluid flow. The method takes advantage of known analytic solutions, derived from the Rankine-Hugoniot relations, for idealized discontinuities. In this paper the method is applied to the Euler equations describing compressible gas dynamics. The main thrust here is validation of the front tracking method: we present results on a series of test problems for which comparison answers can be obtained by independent methods.

  6. Front tracking for gas dynamics

    SciTech Connect

    Chern, I.; Glimm, J.; McBryan, O.; Plohr, B.; Yaniv, S.

    1986-01-01

    Front tracking is an adaptive computational method in which a lower dimensional moving grid is fitted to and follows the dynamical evolution of distinguished waves in a fluid flow. The method takes advantage of known analytic solutions, derived from the Rankine-Hugoniot relations, for idealized discontinuities. In this paper the method is applied to the Euler equations describing compressible gas dynamics. The main thrust here is validation of the front tracking method: we present results on a series of test problems for which comparison answers can be obtained by independent methods.

  7. Phase-field investigation on the non-equilibrium interface dynamics of rapid alloy solidification

    SciTech Connect

    Choi, Jeong

    2011-01-01

    solute trapping models are not rigorously verified due to the difficulty in experimentally measuring under rapid growth conditions. Moreover, since these solute trapping models include kinetic parameters which are difficult to directly measure from experiments, application of the solute trapping models or the associated analytic rapid solidification model is limited. These theoretical models for steady state rapid solidification which incorporate the solute trapping models do not describe the interdependency of solute diffusion, interface kinetics, and alloy thermodynamics. The phase-field approach allows calculating, spontaneously, the non-equilibrium growth effects of alloys and the associated time-dependent growth dynamics, without making the assumptions that solute partitioning is an explicit function of velocity, as is the current convention. In the research described here, by utilizing the phase-field model in the thin-interface limit, incorporating the anti-trapping current term, more quantitatively valid interface kinetics and solute diffusion across the interface are calculated. In order to sufficiently resolve the physical length scales (i.e. interface thickness and diffusion boundary length), grid spacings are continually adjusted in calculations. The full trajectories of transient planar growth dynamics under rapid directional solidification conditions with different pulling velocities are described. As a validation of a model, the predicted steady state conditions are consistent with the analytic approach for rapid growth. It was confirmed that rapid interface dynamics exhibits the abrupt acceleration of the planar front when the effect of the non-equilibrium solute partitioning at the interface becomes signi ficant. This is consistent with the previous linear stability analysis for the non-equilibrium interface dynamics. With an appropriate growth condition, the continuous oscillation dynamics was able to be simulated using continually adjusting grid

  8. Front Matter and Contents.

    PubMed

    2016-01-01

    ATCG model described in [1] ('Applied Theory accounting for human moleCular Genetics'), which constitutes a solid foundation for the present work. The author has a master degree in biochemistry, a master degree in computer science (systems development, informatics) and a European Doctorate and PhD in health informatics. The author has had a full-time research position for about 35 years, divided on a university hospital, the software industry and a university, while cross-fertilising the two professions; the time in the industry and the university mainly was dedicated to participation in large and advanced EU R&D Research projects. This combination of professional experience has enabled the present study. The present study was performed outside of any job or grant affiliation, while the author had an emeritus position at the Aalborg University. The author has since the year 2000 been a member of the scientific team describing the Mereon Matrix (for this, see [2]), went on early retirement in 2011 to work full time on the Mereon Matrix, and is independently continuing such scientific investigations on the matrix. Contact information: jytte@brender.dk and jbr@hst.aau.dk. Acknowledgements The author is deeply grateful for her position as Emeritus Assoc. Professor at her former university affiliation at Aalborg University, Dept. of Health Science and Technology, as this enabled a full and free access to most of the original scientific literature. Without this, the present study would have been critically hampered. The author is deeply grateful for continuous brainstorming and constructive feedback on and in the process with her husband, Dr. Peter McNair, retired director of the Medical Genetics Laboratory, KennedyCenter (DK-2600 Glostrup, Denmark). Conflicting Interests The author declares that there was and is no conflicting interests, financial or otherwise, that would or could have influenced the outcome of the study. The author's work on the Mereon Matrix was not

  9. Front Matter and Contents.

    PubMed

    2016-01-01

    ATCG model described in [1] ('Applied Theory accounting for human moleCular Genetics'), which constitutes a solid foundation for the present work. The author has a master degree in biochemistry, a master degree in computer science (systems development, informatics) and a European Doctorate and PhD in health informatics. The author has had a full-time research position for about 35 years, divided on a university hospital, the software industry and a university, while cross-fertilising the two professions; the time in the industry and the university mainly was dedicated to participation in large and advanced EU R&D Research projects. This combination of professional experience has enabled the present study. The present study was performed outside of any job or grant affiliation, while the author had an emeritus position at the Aalborg University. The author has since the year 2000 been a member of the scientific team describing the Mereon Matrix (for this, see [2]), went on early retirement in 2011 to work full time on the Mereon Matrix, and is independently continuing such scientific investigations on the matrix. Contact information: jytte@brender.dk and jbr@hst.aau.dk. Acknowledgements The author is deeply grateful for her position as Emeritus Assoc. Professor at her former university affiliation at Aalborg University, Dept. of Health Science and Technology, as this enabled a full and free access to most of the original scientific literature. Without this, the present study would have been critically hampered. The author is deeply grateful for continuous brainstorming and constructive feedback on and in the process with her husband, Dr. Peter McNair, retired director of the Medical Genetics Laboratory, KennedyCenter (DK-2600 Glostrup, Denmark). Conflicting Interests The author declares that there was and is no conflicting interests, financial or otherwise, that would or could have influenced the outcome of the study. The author's work on the Mereon Matrix was not

  10. Potential Flow Interactions With Directional Solidification

    NASA Technical Reports Server (NTRS)

    Buddhavarapu, Sudhir S.; Meiburg, Eckart

    1999-01-01

    The effect of convective melt motion on the growth of morphological instabilities in crystal growth has been the focus of many studies in the past decade. While most of the efforts have been directed towards investigating the linear stability aspects, relatively little attention has been devoted to experimental and numerical studies. In a pure morphological case, when there is no flow, morphological changes in the solid-liquid interface are governed by heat conduction and solute distribution. Under the influence of a convective motion, both heat and solute are redistributed, thereby affecting the intrinsic morphological phenomenon. The overall effect of the convective motion could be either stabilizing or destabilizing. Recent investigations have predicted stabilization by a flow parallel to the interface. In the case of non-parallel flows, e.g., stagnation point flow, Brattkus and Davis have found a new flow-induced morphological instability that occurs at long wavelengths and also consists of waves propagating against the flow. Other studies have addressed the nonlinear aspects (Konstantinos and Brown, Wollkind and Segel)). In contrast to the earlier studies, our present investigation focuses on the effects of the potential flow fields typically encountered in Hele-Shaw cells. Such a Hele-Shaw cell can simulate a gravity-free environment in the sense that buoyancy-driven convection is largely suppressed, and hence negligible. Our interest lies both in analyzing the linear stability of the solidification process in the presence of potential flow fields, as well as in performing high-accuracy nonlinear simulations. Linear stability analysis can be performed for the flow configuration mentioned above. It is observed that a parallel potential flow is stabilizing and gives rise to waves traveling downstream. We have built a highly accurate numerical scheme which is validated at small amplitudes by comparing with the analytically predicted results for the pure

  11. Traveling waves, two-phase fingers, and eutectic colonies in thin-sample directional solidification of a ternary eutectic alloy

    PubMed

    Akamatsu; Faivre

    2000-04-01

    We present an experimental investigation of the morphological transition of lamellar eutectic growth fronts called "formation of eutectic colonies" by the method of thin-sample directional solidification of a transparent model alloy, CBr4-C2Cl6. This morphological transition is due to the presence in the melt of traces of chemical components other than those of the base binary alloy (impurities). In this study, we use naphthalene as an impurity. The formation of eutectic colonies has generally been viewed as an impurity-driven Mullins-Sekerka instability of the envelope of the lamellar front. This traditional view neglects the strong interaction existing between the Mullins-Sekerka process and the dynamics of the lamellar pattern. This investigation brings to light several original features of the formation of eutectic colonies, in particular, the emission of long-wavelength traveling waves, and the appearance of dendritelike structures called two-phase fingers, which are connected with this interaction. We study the part played by these phenomena in the transition to eutectic colonies as a function of the impurity concentration. Recent theoretical results on the linear stability of ternary lamellar eutectic fronts [Plapp and Karma, Phys. Rev. E 60, 6865 (1999)] shed light on some aspects of the observed phenomena.

  12. Theory for the curvature dependence of delta front progradation

    NASA Astrophysics Data System (ADS)

    Ke, Wun-Tao; Capart, Hervé

    2015-12-01

    When Gilbert-type deltas respond to uneven sediment supply or advance over irregular basin bathymetry, they develop curved, creased fronts prograding at speeds that vary with location along the shoreline. Relations governing the progradation rate, however, have so far been proposed only for simple special cases. In this paper, we exploit the special properties of solutions to the eikonal equation to derive a general progradation relation, applicable to delta fronts of finite angle of repose and arbitrary shoreline planform. In these circumstances, the theory explicitly relates the progradation rate to the local shoreline curvature. We illustrate the resulting morphodynamics with numerical and analytical solutions for a sinuous delta front. The proposed relation can be used to model deltaic evolution or deduce spanwise distributions of sediment supply rates from observations of foreset evolution.

  13. The structure of mountain fronts

    NASA Astrophysics Data System (ADS)

    Vann, I. R.; Graham, R. H.; Hayward, A. B.

    Commonly the part of a mountain front which is visible at the surface consists of foreland-dipping thrust belt rocks elevated above their regional structural position and overlain more or less conformably by molasse. Several explanations for their geometry are possible. (1) Major detachments exist within or beneath the molasse resulting in transport of the foreland basin. Examples of this geometry come from the Swiss Molasse Plain, the Southern Pyrenees and the Mackenzie Mountains of Canada. (2) Displacement is lost on major backthrusts beneath the frontal monocline. Examples cited here are the Rockies of Alberta, the Sulaiman Ranges of Pakistan, the Mackenzies, and the Andes in Peru. (3) Thrust sheets travelled over an old land surface and syntectonic molasse contemporaneously offlaps the topographic high of the thrust front. This phenomenon occurs along the Alpine thrust front in Haute Provence. (4) The frontal fold represents deformation above a large-scale thrust tip. No unequivocal example of tip line strain at this scale has been recorded although this type of deformation may occur in the Brooks Range of Alaska. In many areas mountain fronts show a combination of these idealized geometries.

  14. Align the Front End First.

    ERIC Educational Resources Information Center

    Perry, Jim

    1995-01-01

    Discussion of management styles and front-end analysis focuses on a review of Douglas McGregor's theories. Topics include Theories X, Y, and Z; leadership skills; motivational needs of employees; intrinsic and extrinsic rewards; and faulty implementation of instructional systems design processes. (LRW)

  15. The effects of gravity level during directional solidification on the microstructure of hypermonotectic Al-In-Sn alloys

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Kaukler, W. F.

    1986-01-01

    Five hypermonotectic Al-In-Sn compositions were directionally solidified in a Bridgman-type furnace at normal gravity and during aircraft low-gravity maneuvers. The tendency of the Al-30In alloy to form an indium-rich band at the start of unidirectional growth (SUG) made it difficult to study the integration of L sub 2 into the solidification interface. Hypermonotectic compositions closer to monotectic slightly hypermonotectic caused only a partial band on L sub 2 to form at SUG and allowed the study of such variables as gravity, composition, and monotectic dome height on integration of excess L sub 2 into the solid plus L sub 2 interface. It was found that formation of aligned composite structures for the Al-In-Sn system is not only a function of G and R but also of the degree to which the composition varies from monotectic. Most of the aligned fibrous structures formed from hypermonotectic Al-In-Sn had spacings that were of the order of irregular fibrous structures reported for on monotectic Al-In-Sn. The spacings for the large fibers and aligned globules found for ground and low-gravity processed Al-In-18-Sn-22, respectively, were significantly larger than the others measured and were of the order expected for cell spacings under the growth conditions utilized. It was found that the integration into the solidification front of excess L sub 2 in low gravity was a function of the Sn composition of the alloy.

  16. Distinct property effects on rapid solidification of a thin liquid layer on a substrate subject to self-consistent melting

    NASA Astrophysics Data System (ADS)

    Yeh, F. B.; Wei, P. S.; Chiu, S. H.

    2003-01-01

    Heat transfer of a molten splat in a thin layer rapidly solidified on a cold substrate subject to self-consistent melting and distinct thermal and physical properties has been numerically investigated. Micro-electro-mechanical systems, semi-conductor technology, splat cooling, plasma or powder spray deposition, single and twin-roller melt spinning, strip and slab casting, melt extraction, etc. are usually characterized by rapid solidification of a thin liquid layer on a cold substrate. This work has proposed that the one-dimensional rapid freezing in the splat is governed by nonequilibrium kinetics at the solidification front while the melting in the substrate is determined from the traditional phase change condition. The results show that to delay the freezing of the splat and accelerate the melting of the substrate, an increase in the splat-to-substrate specific heat ratio and decreases in Stefan number, dimensionless solid conductivity of the substrate and substrate-to-splat density ratio are suggested. The freezing of the splat and melting of the substrate are delayed by increasing dimensionless initial temperature and decreasing dimensionless nucleation temperature of the splat. An early melting of the substrate while maintaining the same onset time for the freezing of the splat can be achieved by increasing the dimensionless kinetic coefficient and equilibrium melting temperature of the splat and decreasing the dimensionless equilibrium melting temperature of the substrate. The effects of the parameters on enthalpies and interface velocities in the splat and substrate are also presented.

  17. Microstructure Evolution and Rapid Solidification Behavior of Blended Nickel-Based Superalloy Powders Fabricated by Laser Powder Deposition

    NASA Astrophysics Data System (ADS)

    Tian, Y.; Gauvin, R.; Brochu, M.

    2016-07-01

    Laser powder deposition was performed on a substrate of Inconel 738 using blended powders of Mar M247 and Amdry DF3 with a ratio of 4:1 for repairing purposes. In the as-deposited condition, continuous secondary phases composed of γ-Ni3B eutectics and discrete (Cr, W)B borides were observed in inter-dendritic regions, and time-dependent nucleation simulation results confirmed that (Cr, W)B was the primary secondary phase formed during rapid solidification. Supersaturated solid solution of B was detected in the γ solid solution dendritic cores. The Kurz-Giovanola-Trivedi model was performed to predict the interfacial morphology and correlate the solidification front velocity (SFV) with dendrite tip radius. It was observed from high-resolution scanning electron microscopy that the dendrite tip radius of the upper region was in the range of 15 to 30 nm, which yielded a SFV of approx 30 cm/s. The continuous growth model for solute trapping behavior developed by Aziz and Kaplan was used to determine that the effective partition coefficient of B was approximately 0.025. Finally, the feasibility of the modeling results were rationalized with the Clyne-Kurz segregation simulation of B, where Clyne-Kurz prediction using a partition coefficient of 0.025 was in good agreement with the electron probe microanalysis results.

  18. Phase-field simulation of peritectic solidification closely coupled with directional solidification experiments in an Al-36 wt% Ni alloy.

    PubMed

    Siquieri, R; Doernberg, E; Emmerich, H; Schmid-Fetzer, R

    2009-11-18

    In this work we present experimental and theoretical investigations of the directional solidification of Al-36 wt% Ni alloy. A phase-field approach (Folch and Plapp 2005 Phys. Rev. E 72 011602) is coupled with the CALPHAD (calculation of phase diagrams) method to be able to simulate directional solidification of Al-Ni alloy including the peritectic phase Al(3)Ni. The model approach is calibrated by systematic comparison to microstructures grown under controlled conditions in directional solidification experiments. To illustrate the efficiency of the model it is employed to investigate the effect of temperature gradient on the microstructure evolution of Al-36 wt% Ni during solidification.

  19. Three-dimensional solidification and melting using magnetic field control

    NASA Technical Reports Server (NTRS)

    Dulikravich, George S.; Ahuja, Vineet

    1993-01-01

    A new two-fluid mathematical model for fully three dimensional steady solidification under the influence of an arbitrary acceleration vector and with or without an arbitrary externally applied steady magnetic field have been formulated and integrated numerically. The model includes Joule heating and allows for separate temperature dependent physical properties within the melt and the solid. Latent heat of phase change during melting/solidification was incorporated using an enthalpy method. Mushy region was automatically captured by varying viscosity orders of magnitude between liquidus and solidus temperature. Computational results were obtained for silicon melt solidification in a parallelepiped container cooled from above and from a side. The results confirm that the magnetic field has a profound influence on the solidifying melt flow field thus changing convective heat transfer through the boundaries and the amount and shape of the solid accrued. This suggests that development of a quick-response algorithm for active control of three dimensional solidification is feasible since it would require low strength magnetic fields.

  20. An alloy solidification experiment conducted on shenzhou spacecraft

    NASA Astrophysics Data System (ADS)

    Luo, X.-H.; Huang, Q.

    To gain a better understanding of how gravity-driven phenomena affect the solidification and crystal growth of metallic materials, directional solidification of Al-Al3Ni eutectic alloy and Al-Bi monotectic alloy were performed in the Multi-functional Crystal Growing Furnace on board the unmanned Chinese Shenzhou III spacecraft and on the ground respectively. The specimens were investigated applying metallographic, SEM, XRD and image analysis techniques. The results show that, for the Al-Al3Ni eutectic alloy, 1) microgravity condition is beneficial to eliminate solidification defects; 2) the Al3Ni rods precipitated in the space sample are shorter in length, larger in diameter and inhomogenous in inter-rod spacing distribution, compared with those in the ground sample, which are more homogenous and parallel with each other to the growth direction; 3) the mean spacing between Al3Ni rods obtained under microgravity is larger than that in normal gravity, which attributes to many large inter-rod spacing distributions existing in space sample rather than in ground sample; 4) preferred crystal directions in the sample solidified in space were found different to that on the ground. While, in the Al-Bi monotectic alloys, different sizes and distributions of Bi particles were obtained in space and on the earth, respectively. Some special Bi particle distribution patterns were also found in the space sample. It could be concluded that gravity condition had a strong influence on the solidification behavior of materials.

  1. Flow Effects during Directional Solidification of Monotectic Alloys

    NASA Astrophysics Data System (ADS)

    Coriell, S. R.; Murray, B. T.; McFadden, G. B.; Andrews, J. B.

    2000-11-01

    In monotectic alloy solidification, two phases, a solid phase, α, and a liquid phase, L_2, grow cooperatively from a single liquid phase L_1. For example, during the directional solidification of the aluminum-indium monotectic system, a solid-liquid two-phase structure consisting of liquid indium rods in an aluminum rich solid matrix can be grown from an aluminum-indium melt. The indium rods subsequently solidify at a lower temperature, forming a composite material. Theoretical models developed to quantitatively predict the inter-rod spacing observed in monotectic systems are largely based on diffusive solute transport. The role played by transport due to fluid flow is not well understood. Bulk flow may result from density change upon solidification or buoyancy-driven thermosolutal convection due to the thermal and solutal gradients inherent to the solidification process. We have developed numerical models to investigate the impact of an imposed flow on the solute field in the L1 phase. In addition, we propose to model the coupled flow at the L_1--L2 interface driven by surface tension variation. For monotectic growth, since phase equilibrium is maintained at the L_1--L2 interface, the temperature, compositions, pressures, and interface curvature are related by thermodynamic constraints that do not apply in a simple mechanical system.

  2. Microstructural Development in Al-Si Powder During Rapid Solidification

    SciTech Connect

    Genau, Amber Lynn

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  3. Experimental Study of Sudden Solidification of Supercooled Water

    ERIC Educational Resources Information Center

    Bochnícek, Zdenek

    2014-01-01

    The two independent methods of measurement of the mass of ice created at sudden solidification of supercooled water are described. One is based on the calorimetric measurement of heat that is necessary for melting the ice and the second interprets the volume change that accompanies the water freezing. Experimental results are compared with the…

  4. The Effect of Solidification Rate on Morphological Stability

    NASA Technical Reports Server (NTRS)

    Sekerka, R. F.

    1984-01-01

    At low solidification rates, the criterion for the onset of morphological instability parallels closely the criterion of constitutional supercooling. At somewhat larger rates of solidification, however, the results of the perturbation theory of morphological instability differ significantly from the predictions of constitutional supercooling. This arises because the critical wave length for instability decreases as solidification rate increases and thus the effects of capillarity (solid-liquid surface tension) play a strong stabilizing role. This gives rise to the concept of absolute stability, according to which the system will always be stable for a sufficiently large rate of solidification. This enhanced stabilization by capillarity is present only so long as local equilibrium is maintained at the solid-liquid interface. If the interfacial temperature drops below its equilibrium value by an amount dependent on growth rate, oscillatory morphological instabilities can occur. The differences among these various stability criteria are illustrated by means of some simple two-dimensional diagrams that should supplant the conventional plots of (temperature gradient)/(growth rate) vs. alloy concentration.

  5. Earth's Mantle as the Product of Magma Ocean Solidification (Invited)

    NASA Astrophysics Data System (ADS)

    Elkins-Tanton, L. T.; Tikoo, S. M.; Brown, S. M.

    2013-12-01

    Large accretionary impacts on rocky planets have long been thought to produce partial or even complete melting of the growing planet. Models indicate that these magma oceans may solidify extremely fast, on the order of a million years or less, and thus production and freezing of magma oceans is likely to occur several times during the growth of a young planet, though solidification could be delayed by a thick atmosphere or by heating from the young star. Many questions persist about how magma oceans solidify. Do they crystallize fractionally or in bulk? Under what conditions would quench crusts occur, and do they substantially change the solidification timescale or chemical differentiation? Can bubbles efficiently escape a convecting magma ocean? Models can predict the geochemical consequences of different scenarios, and increasingly, geochemical evidence can be compared to model results. New noble gas geochemical evidence from the Earth supports the multiple magma ocean model, and other isotopic evidence supports fractional solidification of at least the last magma ocean. We will present models and geochemical evidence for magma ocean solidification on the Earth, and discuss ramifications for early convective vigor, water content of the mantle, and the onset of plate tectonics.

  6. Hazcon Solidification Process, Douglassville, Pa.: Applications Analysis Report

    EPA Science Inventory

    This document is an evaluation of the HAZCON solidification technology and its applicability as an on-site treatment method for waste site cleanup. A Demonstration was held at the Douglassville, Pennsylvania Superfund site in the fall of 1987. Operational data and sampling and an...

  7. Digested sewage sludge solidification by converter slag for landfill cover.

    PubMed

    Kim, Eung-Ho; Cho, Jin-Kyu; Yim, Soobin

    2005-04-01

    A new technology for solidification of digested sewage sludge referred to as converter slag solidification (CSS) has been developed using converter slag as the solidifying agent and quick lime as the solidifying aid. The CSS technology was investigated by analyzing the physicochemical properties of solidified sludge and determining its microstructural characteristics. The feasibility of using solidified sludge as a landfill cover material was considered in the context of the economical recycling of waste. Sludge solidified using the CSS technology exhibited geotechnical properties that are appropriate for replacing currently used cover soil. Microscopic analyses using XRD, SEM and EDS revealed that the main hydrated product of solidification was CSH (CaO . SiO2 . nH2O), which may play an important role in the effective setting process. Negligible leaching of heavy metals from the solidified sludge was observed. The solidification process of the hydrated sludge, slag and quicklime eliminated the coliform bacteria. Recycled sewage sludge solidified using CCS technology could be used as an effective landfill cover. PMID:15763091

  8. STABILIZATION/SOLIDIFICATION OF CERCLA AND RCRA WASTES

    EPA Science Inventory

    This Handbook provides U.S. EPA regional staff responsible for reviewing CERCLA remedial action plans and RCRA permit applications with a tool for interpreting information on stabilization/solidification treatment. As a practical day-to-day reference guide, it will also provide t...

  9. Multi-crystalline silicon solidification under controlled forced convection

    NASA Astrophysics Data System (ADS)

    Cablea, M.; Zaidat, K.; Gagnoud, A.; Nouri, A.; Chichignoud, G.; Delannoy, Y.

    2015-05-01

    Multi-crystalline silicon wafers have a lower production cost compared to mono-crystalline wafers. This comes at the price of reduced quality in terms of electrical properties and as a result the solar cells made from such materials have a reduced efficiency. The presence of different impurities in the bulk material plays an important role during the solidification process. The impurities are related to different defects (dislocations, grain boundaries) encountered in multi-crystalline wafers. Applying an alternative magnetic field during the solidification process has various benefits. Impurities concentration in the final ingot could be reduced, especially metallic species, due to a convective term added in the liquid that reduces the concentration of impurities in the solute boundary layer. Another aspect is the solidification interface shape that is influenced by the electromagnetic stirring. A vertical Bridgman type furnace was used in order to study the solidification process of Si under the influence of a travelling magnetic field able to induce a convective flow in the liquid. The furnace was equipped with a Bitter type three-phase electromagnet that provides the required magnetic field. A numerical model of the furnace was developed in ANSYS Fluent commercial software. This paper presents experimental and numerical results of this approach, where interface markings were performed.

  10. Solidification and weldability of thermo-span{trademark} alloy

    SciTech Connect

    Robino, C.V.; Michael, J.R.

    1994-12-31

    Thermo-Span is a low coefficient of thermal expansion precipitation hardenable superalloy with high tensile and rupture strengths. The alloy is based on the Fe-Co-Ni system and utilizes chromium additions for improved environmental resistance. The solidification behavior and fusion zone hot cracking tendency of this alloy has been evaluated using differential thermal analysis, Varestraint testing, and through comparison with Inconel 718 and Incoloy 909. Solidification microstructures were characterized by optical and electron microscopy, and the solidification phases identified. Differential thermal analysis (DTA) at heating and cooling rates of 20{degrees}C/min indicated that melting of the wrought allow initiates at temperatures near 1280{degrees}C and continues to approximately 1441{degrees}C. During cooling, the alloy solidifies with two solidification events. These events are the formation of primary austenite and the formation of a terminal eutectic-like constituent at approximately 1220{degrees}C. The implications of the electron microscopy results, in terms of the hot cracking behavior, will be discussed. In summary, the weldability of Thermo-Span was found to be similar to Inconel 718 and Incoloy 909 and therefore, the alloy is likely to be amenable to similar weld processing. This was work performed at Sandia National Laboratories supported by the U.S. Department of Energy under Contract Number DE-AC04-76DP00789.

  11. Three-dimensional effects in directional solidification in hele-shaw cells: nonlinear evolution and pattern selection

    PubMed

    Ajaev; Davis

    2000-02-01

    Directional solidification of a dilute binary alloy in a Hele-Shaw cell is modeled by a long-wave nonlinear evolution equation with zero flux and contact-angle conditions at the walls. The basic steady-state solution and its linear stability criteria are found analytically, and the nonlinear system is solved numerically. Concave-down (toward the solid) interfaces under physically realistic conditions are found to be more unstable than the planar front. Weakly nonlinear analysis indicates that subcritical bifurcation is promoted, the domain of modulational instability is expanded and transition to three-dimensional patterns is delayed due to the contact-angle condition. In the strongly nonlinear regime fully three-dimensional steady-state solutions are found whose characteristic amplitude is larger than that for the two-dimensional problem. In the subcritical regime secondary bifurcation to stable solutions is promoted.

  12. Weakly faceted cellular patterns versus growth-induced plastic deformation in thin-sample directional solidification of monoclinic biphenyl.

    PubMed

    Börzsönyi, Tamás; Akamatsu, Silvère; Faivre, Gabriel

    2009-11-01

    We present an experimental study of thin-sample directional solidification (T-DS) in impure biphenyl. The platelike growth shape of the monoclinic biphenyl crystals includes two low-mobility (001) facets and four high-mobility {110} facets. Upon T-DS, biphenyl plates oriented with (001) facets parallel to the sample plane can exhibit either a strong growth-induced plastic deformation (GID), or deformation-free weakly faceted (WF) growth patterns. We determine the respective conditions of appearance of these phenomena. GID is shown to be a long-range thermal-stress effect, which disappears when the growth front has a cellular structure. An early triggering of the cellular instability allowed us to avoid GID and study the dynamics of WF patterns as a function of the orientation of the crystal.

  13. Simulation of Channel Segregation During Directional Solidification of In—75 wt pct Ga. Qualitative Comparison with In Situ Observations

    NASA Astrophysics Data System (ADS)

    Saad, Ali; Gandin, Charles-André; Bellet, Michel; Shevchenko, Natalia; Eckert, Sven

    2015-11-01

    Freckles are common defects in industrial casting. They result from thermosolutal convection due to buoyancy forces generated from density variations in the liquid. The present paper proposes a numerical analysis for the formation of channel segregation using the three-dimensional (3D) cellular automaton (CA)—finite element (FE) model. The model integrates kinetics laws for the nucleation and growth of a microstructure with the solution of the conservation equations for the casting, while introducing an intermediate modeling scale for a direct representation of the envelope of the dendritic grains. Directional solidification of a cuboid cell is studied. Its geometry, the alloy chosen as well as the process parameters are inspired from experimental observations recently reported in the literature. Snapshots of the convective pattern, the solute distribution, and the morphology of the growth front are qualitatively compared. Similitudes are found when considering the coupled 3D CAFE simulations. Limitations of the model to reach direct simulation of the experiments are discussed.

  14. Solidification at the High and Low Rate Extreme

    SciTech Connect

    Meco, Halim

    2004-12-19

    The microstructures formed upon solidification are strongly influenced by the imposed growth rates on an alloy system. Depending on the characteristics of the solidification process, a wide range of growth rates is accessible. The prevailing solidification mechanisms, and thus the final microstructure of the alloy, are governed by these imposed growth rates. At the high rate extreme, for instance, one can have access to novel microstructures that are unattainable at low growth rates. While the low growth rates can be utilized for the study of the intrinsic growth behavior of a certain phase growing from the melt. Although the length scales associated with certain processes, such as capillarity, and the diffusion of heat and solute, are different at low and high rate extremes, the phenomena that govern the selection of a certain microstructural length scale or a growth mode are the same. Consequently, one can analyze the solidification phenomena at both high and low rates by using the same governing principles. In this study, we examined the microstructural control at both low and high extremes. For the high rate extreme, the formation of crystalline products and factors that control the microstructure during rapid solidification by free-jet melt spinning are examined in Fe-Si-B system. Particular attention was given to the behavior of the melt pool at different quench-wheel speeds. Since the solidification process takes place within the melt-pool that forms on the rotating quench-wheel, we examined the influence of melt-pool dynamics on nucleation and growth of crystalline solidification products and glass formation. High-speed imaging of the melt-pool, analysis of ribbon microstructure, and measurement of ribbon geometry and surface character all indicate upper and lower limits for melt-spinning rates for which nucleation can be avoided, and fully amorphous ribbons can be achieved. Comparison of the relevant time scales reveals that surface-controlled melt

  15. Life on the front lines.

    PubMed

    Hern, W M

    1993-01-01

    honor those who advanced the cause of women's rights. They honored the physician who had to shout over hecklers to make his remarks heard. After a year of operation, the physician encountered differences with the Board of Directors of the clinic. Soon after that, he resigned and opened his own clinic with a bank loan of $7000. Within 4 years, his clinic had expanded, and he purchased its building. The harassment from antiabortion protesters continued, with broken windows, pickets, and, in February 1988, bullets fired through the front windows of the waiting room. This necessitated the installation of bullet-proof glass and a security system which cost $17,000. As of March 1, 1993, there had been 1285 acts of violence towards abortion clinics, which led to the destruction of more than 100. On March 10 of that year, a physician who performed abortions in Florida was gunned down by an anti-abortion protestor. People who provide abortions hope for legal protection and respect for their civil liberties, but they will continue to provide this service even if conditions do not improve.

  16. Reaction front formation in contaminant plumes

    NASA Astrophysics Data System (ADS)

    Cribbin, Laura B.; Winstanley, Henry F.; Mitchell, Sarah L.; Fowler, Andrew C.; Sander, Graham C.

    2014-12-01

    The formation of successive fronts in contaminated groundwater plumes by subsoil bacterial action is a commonly accepted feature of their propagation, but it is not obviously clear from a mathematical standpoint quite how such fronts are formed or propagate. In this paper we show that these can be explained by combining classical reaction-diffusion theory involving just two reactants (oxidant and reductant), and a secondary reaction in which a reactant on one side of such a front is (re-)formed on the other side of the front via diffusion of its product across the front. We give approximate asymptotic solutions for the reactant profiles, and the propagation rate of the front.

  17. Residual Gas Effects on Detached Solidification in Microgravity

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Ramakrishnan; Kota, Arun; Anand, Gaurav

    2004-01-01

    Our long term goal has been to make detached solidification reproducible, which requires a full understanding of the mechanisms underlying it. Our Moving Meniscus Model of steady-state detachment predicts that it depends strongly on the surface tension of the melt and the advancing contact angle with the ampoule wall. Thus, the objective of the current project was to determine the influence of residual gases on the surface tension and contact angle of molten semiconductors on typical ampoule materials. Our focus was on the influence of oxygen on indium antimonide on clean silica ("quartz"). The research was performed by three chemical engineering graduate students, the third of whom will complete his research in the summer of 2005. Originally, we had planned to use a sealed silica cell containing a zirconia electrochemical element to control the oxygen partial pressure. However, zirconia requires an operating temperature above the 530 C melting point of InSb and is difficult to form a gas-tight seal with silica. Thus, we decided instead to flow an oxygen-containing gas through the cell. A special apparatus was designed, built and perfected. A piece of InSb was placed on a horizontal silica plate in a quartz cell. High purity argon, helium or hydrogen-containing gas is passed continuously through the cell while the oxygen concentration in the effluent gas is measured. The shape of the resulting drop was used to determine contact angle and surface tension of Ga-doped and high purity InSb. Oxygen appeared to decrease the contact angle, and definitely did not increase it. The following section gives the background for the research. Section 2 summarizes the results obtained on Ga-doped InSb with relatively high oxygen concentrations. Section 3 describes recent improvements made to the apparatus and methods of analysis. Section 4 gives recent results for high-purity InSb at low oxygen concentrations. Final results will be obtained only this summer (2005). Each section

  18. Numerical modeling of filling and solidification for casting problems

    SciTech Connect

    Combeau, H.; Lesoult, G.; Bourg, A.; Langlois, S.; Charbonnier, J.; Sztur, C.; Rigaut, C.

    1995-12-31

    The prediction of feeding defects by a numerical tool must take into account solidification during the filling stage of casting. Although many studies have already been devoted to the modeling of mould filling, only a few of them deal with the problem of simultaneously solving filling coupled with solidification. Moreover, when solidification is considered, the fluid flow in the mush zone is computed by increasing the viscosity in the Navier Stokes equation and the shrinkage effect is neglected. More realistic models have been developed with a drag force such as the Darcy law added to the Navier Stokes equation in order to describe the fluid flow in the mush zone, but these models have generally been used to solve solidification problems without filling. Two numerical models which take into account heat, mass and momentum transfers in metal and heat transfer in the mould are presented. These models are based on the concept of continuous equivalent medium. The first model takes into account the fluid flow in the mush zone with a Darcy term added to the Navier Stokes equation. The solid phase is considered to be fixed in this case. In the second model, the velocity of the solid phase is assumed to be equal to the velocity of the liquid phase. The results obtained with the two models are compared. The effects of various parameters, for example overheat, pressure of the liquid metal at the inlet, microstructure size, temperature range of solidification, on the tendency to form feeding defects are discussed. Predicted tendencies are in agreement with observations reported in the literature.

  19. Analysis of weld solidification cracking in cast nickel aluminide alloys

    SciTech Connect

    Santella, M.L.; Feng, Z.

    1995-09-01

    A study of the response of several nickel aluminide alloys to SigmaJig testing was done to examine their weld solidification cracking behavior and the effect of Zr concentration. The alloys were based on the Ni-8Al-7.7Cr-1.5Mo-0.003B wt% composition and contained Zr concentrations of 3, 4.5, and 6 wt%. Vacuum induction melted ingots with a diameter of 2.7 in and weight about 18 lb were made of each alloy, and were used to make 2 x 2 x 0.030 in specimens for the Sigmajig test. The gas tungsten arc welds were made at travel speeds of 10, 20, and 30 ipm with heat inputs of 2--2.5 kJ/in. When an arc was established before traveling onto the test specimen centerline cracking was always observed. This problem was overcome by initiating the arc directly on the specimens. Using this approach, the 3 wt% Zr alloy withstood an applied stress of 24 ksi without cracking at a welding speed of 10 ipm. This alloy cracked at 4 ksi applied at 20 ipm, and with no applied load at 30 ipm. Only limited testing was done on the remaining alloys, but the results indicate that resistance to solidification cracking increases with Zr concentration. Zirconium has limited solid solubility and segregates strongly to interdendritic regions during solidification where it forms a Ni solid solution-Ni{sub 5}Zr eutectic. The volume fraction of the eutectic increases with Zr concentration. The solidification cracking behavior of these alloys is consistent with phenomenological theory, and is discussed in this context. The results from SigmaJig testing are analyzed using finite element modeling of the development of mechanical strains during solidification of welds. Experimental data from the test substantially agree with recent analysis results.

  20. Evolution of a physical and biological front from upwelling to relaxation

    NASA Astrophysics Data System (ADS)

    Zhang, Yanwu; Bellingham, James G.; Ryan, John P.; Godin, Michael A.

    2015-10-01

    Fronts influence the structure and function of coastal marine ecosystems. Due to the complexity and dynamic nature of coastal environments and the small scales of frontal gradient zones, frontal research is difficult. To advance this challenging research we developed a method enabling an autonomous underwater vehicle (AUV) to detect and track fronts, thereby providing high-resolution observations in the moving reference frame of the front itself. This novel method was applied to studying the evolution of a frontal zone in the coastal upwelling environment of Monterey Bay, California, through a period of variability in upwelling intensity. Through 23 frontal crossings in four days, the AUV detected the front using real-time analysis of vertical thermal stratification to identify water types and the front between them, and the vehicle tracked the front as it moved more than 10 km offshore. The physical front coincided with a biological front between strongly stratified phytoplankton-enriched water inshore of the front, and weakly stratified phytoplankton-poor water offshore of the front. While stratification remained a consistent identifier, conditions on both sides of the front changed rapidly as regional circulation responded to relaxation of upwelling winds. The offshore water type transitioned from relatively cold and saline upwelled water to relatively warm and fresh coastal transition zone water. The inshore water type exhibited an order of magnitude increase in chlorophyll concentrations and an associated increase in oxygen and decrease in nitrate. It also warmed and freshened near the front, consistent with the cross-frontal exchange that was detected in the high-resolution AUV data. AUV-observed cross-frontal exchanges beneath the surface manifestation of the front emphasize the importance of AUV synoptic water column surveys in the frontal zone.

  1. Weather fronts and acute myocardial infarction

    NASA Astrophysics Data System (ADS)

    Kveton, Vit

    1991-03-01

    Some methodological aspects are discussed of the investigation of acute infarct myocarditis (AIM) in relation to weather fronts. Results of a new method of analysis are given. Data were analysed from about the hour of the onset of symptoms, and led to the diagnosis of AIM either immediately or within a few hours or days (3019 cases observed over 4.5 years during 1982 1986 in Plzen, Czechoslovakia). Weather classification was based on three factors (the type of the foregoing front, the type of the subsequent front, the time section of the time interval demarcated by the passage of the surfaces of the fronts). AIM occurrence increased in particular types of weather fronts: (i) by 30% during 7 12 h after a warm front, if the time span between fronts exceeded 24 h; (ii) by 10% in time at least 36 h distant from the foregoing cold or occlusion front and from the succeeding warm or occlusion front; (iii) by 20% during 0 2 h before the passage of the front, provided the foregoing front was not warm and the interval between fronts exceeded 5 h. AIM occurrence decreased by 15% 20% for time span between fronts > 24 h at times 6 11, 6 23 and 6 35 h before a coming warm or occlusion front (for interfrontal intervals 25 48, 49 72 and possibly > 72 h), and also at 12 23 and possibly 12 35 h before a cold front (for intervals 49 72 and possibly > 72 h), if the foregoing front was cold or an occlusion front.

  2. Multi Front-End Engineering

    NASA Astrophysics Data System (ADS)

    Botterweck, Goetz

    Multi Front-End Engineering (MFE) deals with the design of multiple consistent user interfaces (UI) for one application. One of the main challenges is the conflict between commonality (all front-ends access the same application core) and variability (multiple front-ends on different platforms). This can be overcome by extending techniques from model-driven user interface engineering.We present the MANTRA approach, where the common structure of all interfaces of an application is modelled in an abstract UI model (AUI) annotated with temporal constraints on interaction tasks. Based on these constraints we adapt the AUI, e.g., to tailor presentation units and dialogue structures for a particular platform. We use model transformations to derive concrete, platform-specific UI models (CUI) and implementation code. The presented approach generates working prototypes for three platforms (GUI, web, mobile) integrated with an application core via web service protocols. In addition to static evaluation, such prototypes facilitate early functional evaluations by practical use cases.

  3. Phyllotaxis, Pushed Pattern-Forming Fronts, and Optimal Packing

    NASA Astrophysics Data System (ADS)

    Pennybacker, Matthew; Newell, Alan C.

    2013-06-01

    We demonstrate that the pattern forming partial differential equation derived from the auxin distribution model proposed by Meyerowitz, Traas, and others gives rise to all spiral phyllotaxis properties observed on plants. We show how the advancing pushed pattern front chooses spiral families enumerated by Fibonacci sequences with all attendant self-similar properties, a new amplitude invariant curve, and connect the results with the optimal packing based algorithms previously used to explain phyllotaxis. Our results allow us to make experimentally testable predictions.

  4. Evolution of dendritic patterns during alloy solidification: onset of the initial instability.

    PubMed

    Losert, W; Shi, B Q; Cummins, H Z

    1998-01-20

    The evolution of a dendritic pattern from a planar solid-liquid interface during directional solidification of a binary alloy was investigated experimentally. The model alloy used was the transparent organic crystal succinonitrile doped with the laser dye coumarin 152. The buildup of solute ahead of the initially stable planar interface and the subsequent instability of the planar front were measured in detail and compared with recent theoretical calculations by Warren and Langer [Warren, J. A. & Langer, J. S. (1993) Phys. Rev. E 47, 2702- 2712]. The fluorescence of coumarin 152 was used for direct observations of the evolution of the solute concentration profile ahead of the initially planar solid-liquid interface. UV absorption was used to produce thermal perturbations of the sample that generated spatially periodic modulations of the planar interface. This technique allows for measurement of both positive and negative linear growth coefficients (determined from the growth or decay rate of the modulation after the perturbation is switched off) for a large range of wave vectors. Measurements of the evolution of the concentration profile and the linear growth coefficients, and the occurrence of the initial instability, were in good agreement with the Warren-Langer predictions.

  5. Directional Solidification of a Binary Alloy into a Cellular Convective Flow: Localized Morphologies

    NASA Technical Reports Server (NTRS)

    Chen, Y.- J.; Davis, S. H.

    1999-01-01

    A steady, two dimensional cellular convection modifies the morphological instability of a binary alloy that undergoes directional solidification. When the convection wavelength is far longer than that of the morphological cells, the behavior of the moving front is described by a slow, spatial-temporal dynamics obtained through a multiple-scale analysis. The resulting system has a "parametric-excitation" structure in space, with complex parameters characterizing the interactions between flow, solute diffusion, and rejection. The convection stabilizes two dimensional disturbances oriented with the flow, but destabilizes three dimensional disturbances in general. When the flow is weak, the morphological instability behaves incommensurably to the flow wavelength, but becomes quantized and forced to fit into the flow-box as the flow gets stronger. At large flow magnitudes the instability is localized, confined in narrow envelopes with cells traveling with the flow. In this case the solutions are discrete eigenstates in an unbounded space. Their stability boundary and asymptotics are obtained by the WKB analysis.

  6. Numerical Simulation of Infiltration and Solidification Processes for Squeeze Cast Al Composites with Parametric Study

    NASA Astrophysics Data System (ADS)

    Jung, C. K.; Jang, J. H.; Han, K. S.

    2008-11-01

    An axisymmetric finite element (FE) model is developed for the process of squeeze casting the metal-matrix composites (MMCs). The flow in the mold, the infiltration into the porous preform, and the solidification of the molten metal are studied numerically. The saturated porous flow model is adopted to simulate metal infiltration into the fibrous preform. To track the fluid front during the mold filling and infiltration, the level-set method is used. The enthalpy method is used to deal with transient heat transfer, including phase changes. Also, a simple preform deformation model is used to predict the permeability change caused by preform compression during infiltration. A numerical model representing the experiment setup is proposed. The infiltration and cooling behaviors during a process were calculated using pure aluminum as the matrix and a Saffil fiber preform. To validate the assumptions used in the numerical model, a series of infiltration experiments was carried out. The infiltration kinetics and the preform deformation were studied at different inlet pressures and at different preheat temperatures of the aluminum and the mold. A comparison with the experimental data shows that the developed FE program successfully predicts the actual squeeze casting process.

  7. Near-isothermal furnace for in situ and real time X-ray radiography solidification experiments.

    PubMed

    Becker, M; Dreißigacker, C; Klein, S; Kargl, F

    2015-06-01

    In this paper, we present a newly developed near-isothermal X-ray transparent furnace for in situ imaging of solidification processes in thin metallic samples. We show that the furnace is ideally suited to study equiaxed microstructure evolution and grain interaction. To observe the growth dynamics of equiaxed dendritic structures, a minimal temperature gradient across the sample is required. A uniform thermal profile inside a circular sample is achieved by positioning the sample in the center of a cylindrical furnace body surrounded by a circular heater arrangement. Performance tests with the hypo-eutectic Al-15wt.%Cu and the near-eutectic Al-33wt.%Cu alloys validate the near-isothermal character of the sample environment. Controlled cooling rates of less than 0.5 K min(-1) up to 10 K min(-1) can be achieved in a temperature range of 720 K-1220 K. Integrated in our rotatable laboratory X-ray facility, X-RISE, the furnace provides a large field of view of 10.5 mm in diameter and a high spatial resolution of ∼4 μm. With the here presented furnace, equiaxed dendrite growth models can be rigorously tested against experiments on metal alloys by, e.g., enabling dendrite growth velocities to be determined as a function of undercooling or solutal fields in front of the growing dendrite to be measured.

  8. Near-isothermal furnace for in situ and real time X-ray radiography solidification experiments

    SciTech Connect

    Becker, M. Dreißigacker, C.; Klein, S.; Kargl, F.

    2015-06-15

    In this paper, we present a newly developed near-isothermal X-ray transparent furnace for in situ imaging of solidification processes in thin metallic samples. We show that the furnace is ideally suited to study equiaxed microstructure evolution and grain interaction. To observe the growth dynamics of equiaxed dendritic structures, a minimal temperature gradient across the sample is required. A uniform thermal profile inside a circular sample is achieved by positioning the sample in the center of a cylindrical furnace body surrounded by a circular heater arrangement. Performance tests with the hypo-eutectic Al-15wt.%Cu and the near-eutectic Al-33wt.%Cu alloys validate the near-isothermal character of the sample environment. Controlled cooling rates of less than 0.5 K min{sup −1} up to 10 K min{sup −1} can be achieved in a temperature range of 720 K–1220 K. Integrated in our rotatable laboratory X-ray facility, X-RISE, the furnace provides a large field of view of 10.5 mm in diameter and a high spatial resolution of ∼4 μm. With the here presented furnace, equiaxed dendrite growth models can be rigorously tested against experiments on metal alloys by, e.g., enabling dendrite growth velocities to be determined as a function of undercooling or solutal fields in front of the growing dendrite to be measured.

  9. An examination of effects of solidification parameters on permeability of a mushy zone in castings

    SciTech Connect

    Danylo B. Oryshchyn; Ömer N. Doğan

    2007-12-01

    A model describing the development of dendritic structure and the resulting gradient of flow resistance to interdendritic liquid is presented. The Hagen–Pousielle version of D’Arcy’s equation for flow through a porous structure is developed as a function of cooling rate and liquid volume fraction. Applied to finite elements in a unidirectionally cooled casting model, permeability gradient, feeding flow-rate required to prevent porosity, and mushy-zone liquid pressure drop at this flow rate are evaluated for the simple Fe–2Cr–0.5C and Al–5Cu castings exhibiting asymptotic and linear temperature profiles, respectively. The model shows permeability of the dendritic structure in the mushy zone dropping sharply, approaching the root of solidification front (solidus). Also shown is the effect of relative magnitude of primary and secondary arm spacing. If secondary dendrite arm spacing approaches primary arm spacing, the permeability for flow normal to primary dendrite arms approaches or even surpasses the permeability for flow parallel to primary dendrite arms.

  10. An examination of effects of solidification parameters on permeability of a mushy zone in castings

    SciTech Connect

    Oryshchyn, D.B.; Dogan, O.N.

    2008-02-01

    A model describing the development of dendritic structure and the resulting gradient of flow resistance to interdendritic liquid is presented. The Hagen–Pousielle version of D’Arcy’s equation for flow through a porous structure is developed as a function of cooling rate and liquid volume fraction. Applied to finite elements in a unidirectionally cooled casting model, permeability gradient, feeding flow-rate required to prevent porosity, and mushy-zone liquid pressure drop at this flow rate are evaluated for the simple Fe–2Cr–0.5C and Al–5Cu castings exhibiting asymptotic and linear temperature profiles, respectively. The model shows permeability of the dendritic structure in the mushy zone dropping sharply, approaching the root of solidification front (solidus). Also shown is the effect of relative magnitude of primary and secondary arm spacing. If secondary dendrite arm spacing approaches primary arm spacing, the permeability for flow normal to primary dendrite arms approaches or even surpasses the permeability for flow parallel to primary dendrite arms.

  11. Modeling ice front Dynamics of Greenland outlet glaciers using ISSM

    NASA Astrophysics Data System (ADS)

    Morlighem, M.; Bondzio, J. H.; Seroussi, H. L.; Rignot, E. J.

    2015-12-01

    The recent increase in the rate of mass loss from the Greenland Ice Sheet is primarily due to the acceleration and thinning of outlet glaciers along the coast. This acceleration is a dynamic response to the retreat of calving fronts, which leads to a loss in resistive stresses. These processes need to be included in ice sheet models in order to be able to accurately reproduce current trends in mass loss, and in the long term reduce the uncertainty in the contribution of ice sheets to sea level rise. Today, the vast majority of ice sheet models that include moving boundaries are one dimensional flow line and vertical flow band models, that are not adapted to the complex geometries of Greenland outlet glaciers, as they do not accurately capture changes in lateral stresses. Here, we use the level set method to track moving boundaries within a 2D plane view model of the Ice Sheet System Model (ISSM), and investigate the sensitivity of Store Glacier, in western Greenland, to the amount of melting occurring at its calving front. We explore different calving laws and obtain the best results with a new simple calving law adapted from von Mises yield criterion. We show that the ocean circulation near the front and the amount of runoff are able to trigger ice front advance and retreat depending on the amount of melting that they produce at the calving face, but the bed topography controls the stable positions of the ice front. The modeled calving front of Store Glacier, for which we have quality bed topography and sea floor bathymetry data, is particularly stable because of the presence of a large sill at the glacier terminus. If the ice front detaches from this stabilizing sill due to larger amounts of melting at the front or due to large calving events, the glacier front starts to retreat as the bed deepens inland, until it finds another stabilizing feature in the bed topography. The new bed topography maps based on mass conservation make it possible to model more

  12. Opportunity Rolls Free Again (Left Front Wheel)

    NASA Technical Reports Server (NTRS)

    2006-01-01

    This animated piece illustrates the recent escape of NASA's Mars Exploration Rover Opportunity from dangerous, loose material on the vast plains leading to the rover's next long-term target, 'Victoria Crater.'

    A series of images of the rover's left front wheel, taken by the front hazard-avoidance camera, make up this brief movie. It chronicles the challenge Opportunity faced to free itself from a ripple dubbed 'Jammerbugt.' The rover's wheels became partially embedded in the ripple at the end of a drive on Opportunity's 833rd Martian day, or sol (May 28, 2006). The images in this clip were taken on sols 836 through 841 (May 31 through June 5, 2006).

    Scientists and engineers who had been elated at the meters of progress the rover had been making in earlier drives were happy for even centimeters of advance per sol as they maneuvered their explorer through the slippery material of Jammerbugt. The wheels reached solid footing on a rock outcrop on the final sol of this sequence.

    The science and engineering teams appropriately chose the ripple's informal from name the name of a bay on the north coast of Denmark. Jammerbugt, or Jammerbugten, loosely translated, means Bay of Lamentation or Bay of Wailing. The shipping route from the North Sea to the Baltic passes Jammerbugt on its way around the northern tip of Jutland. This has always been an important trade route and many ships still pass by the bay. The prevailing wind directions are typically northwest to southwest with the strongest winds and storms tending to blow from the northwest. A northwesterly wind will blow straight into the Jammerbugt, towards shore. Therefore, in the age of sail, many ships sank there during storms. The shore is sandy, but can have strong waves, so running aground was very dangerous even though there are no rocks.

    Fortunately, Opportunity weathered its 'Jammerbugt' and is again on its way toward Victoria Crater.

  13. Opportunity Rolls Free Again (Right Front Wheel)

    NASA Technical Reports Server (NTRS)

    2006-01-01

    This animated piece illustrates the recent escape of NASA's Mars Exploration Rover Opportunity from dangerous, loose material on the vast plains leading to the rover's next long-term target, 'Victoria Crater.'

    A series of images of the rover's right front wheel, taken by the front hazard-avoidance camera, make up this brief movie. It chronicles the challenge Opportunity faced to free itself from a ripple dubbed 'Jammerbugt.' The rover's wheels became partially embedded in the ripple at the end of a drive on Opportunity's 833rd Martian day, or sol (May 28, 2006). The images in this clip were taken on sols 836 through 841 (May 31 through June 5, 2006).

    Scientists and engineers who had been elated at the meters of progress the rover had been making in earlier drives were happy for even centimeters of advance per sol as they maneuvered their explorer through the slippery material of Jammerbugt. The wheels reached solid footing on a rock outcrop on the final sol of this sequence.

    The science and engineering teams appropriately chose the ripple's informal from name the name of a bay on the north coast of Denmark. Jammerbugt, or Jammerbugten, loosely translated, means Bay of Lamentation or Bay of Wailing. The shipping route from the North Sea to the Baltic passes Jammerbugt on its way around the northern tip of Jutland. This has always been an important trade route and many ships still pass by the bay. The prevailing wind directions are typically northwest to southwest with the strongest winds and storms tending to blow from the northwest. A northwesterly wind will blow straight into the Jammerbugt, towards shore. Therefore, in the age of sail, many ships sank there during storms. The shore is sandy, but can have strong waves, so running aground was very dangerous even though there are no rocks.

    Fortunately, Opportunity weathered its 'Jammerbugt' and is again on its way toward Victoria Crater.

  14. Growth directions of microstructures in directional solidification of crystalline materials.

    PubMed

    Deschamps, J; Georgelin, M; Pocheau, A

    2008-07-01

    In directional solidification, as the solidification velocity increases, the growth direction of cells or dendrites rotates from the direction of the thermal gradient to that of a preferred cristalline orientation. Meanwhile, their morphology varies with important implications for microsegregation. Here, we experimentally document the growth directions of these microstructures in a succinonitrile alloy in the whole accessible range of directions, velocities, and spacings. For this, we use a thin sample made of a single crystal on which the direction of the thermal gradient can be changed. This allows a fine monitoring of the misorientation angle between thermal gradient and preferred crystalline orientation. Data analysis shows evidence of an internal symmetry which traces back to a scale invariance of growth directions with respect to a Péclet number. This enables the identification of the relationship between growth directions and relevant variables, in fair agreement with experiment. Noticeable variations of growth directions with misorientation angles are evidenced and linked to a single parameter.

  15. Contraction of aluminum alloys during and after solidification

    NASA Astrophysics Data System (ADS)

    Eskin, D. G.; Katgerman, L.; Suyitno; Mooney, J. F.

    2004-04-01

    A technique for measuring the linear contraction during and after solidification of aluminum alloys was improved and used for examination of binary and commercial alloys. The effect of experimental parameters, e.g., the length of the mold and the melt level, on the contraction was studied. The correlation between the compositional dependences of the linear contraction in the solidification range and the hot tearing susceptibility was shown for binary Al-Cu and Al-Mg alloys and used for the estimation of hot tearing susceptibility of 6XXX series alloys with copper. The linear thermal contraction coefficients for binary and commercial alloys showed complex behavior at subsolidus temperatures. The technique allows estimation of the contraction coefficient of commercial alloys in a wide range of temperatures and could be helpful for computer simulations of geometrical distortions during directchill (DC) casting.

  16. Fluid mechanics of directional solidification at reduced gravity

    NASA Technical Reports Server (NTRS)

    Chen, C. F.

    1992-01-01

    The primary objective of the proposed research is to provide additional groundbased support for the flight experiment 'Casting and Solidification Technology' (CAST). This experiment is to be performed in the International Microgravity Laboratory-1 (IML-1) scheduled to be flown on a space shuttle mission scheduled for 1992. In particular, we will provide data on the convective motion and freckle formation during directional solidification of NH4Cl from its aqueous solution at simulated parameter ranges equivalent to reducing the gravity from the sea-level value down to 0.1 g or lower. The secondary objectives of the proposed research are to examine the stability phenomena associated with the onset of freckles and the mechanisms for their subsequent growth and decline (to eventual demise of some) by state-of-the-art imaging techniques and to formulate mathematical models for the prediction of the observed phenomena.

  17. Remotely operated facility for in situ solidification of fissile uranium

    SciTech Connect

    McGinnis, C.P.; Collins, E.D.; Patton, B.D.

    1986-01-01

    A heavily shielded, remotely operated facility, located within the Radiochemical processing Plant at Oak Ridge National Laboratory (ORNL), has been designed and is being operated to convert approx.1000 kg of fissile uranium (containing approx.75% /sup 235/U, approx.10% /sup 233/U, and approx.140 ppM /sup 232/U) from a nitrate solution (130 g of uranium per L) to a solid oxide form. This project, the Consolidated Edison Uranium Solidification Program (CEUSP), is being carried out in order to prepare a stable uranium form for longterm storage. This paper describes the solidification process selected, the equipment and facilities required, the experimental work performed to ensure successful operation, some problems that were solved, and the initial operations.

  18. Phosphorus Removal from Silicon by Vacuum Refining and Directional Solidification

    NASA Astrophysics Data System (ADS)

    Jiang, Dachuan; Ren, Shiqiang; Shi, Shuang; Dong, Wei; Qiu, Jieshan; TAN, Yi; Li, Jiayan

    2014-02-01

    Silicon is widely used as a raw material for production of solar cells. As a major impurity in silicon, phosphorus must be removed to 1 × 10-5 wt.%. In the present study, based on the distribution of phosphorus in a silicon ingot obtained by vacuum refining and directional solidification, the mechanism for removal of phosphorus from silicon is investigated. The results show that the distribution is controlled not only by segregation at the solid-liquid interface but also by evaporation at the gas-liquid interface, showing some deviation from Scheil's equation. A modified model which considers both segregation and evaporation is used to simulate the distribution, matching quite well with the experimental results. The temperature and solidification rate are two important parameters that affect the overall mass transfer coefficient and the effective segregation coefficient and thus the distribution of phosphorus. A high removal efficiency and a homogeneous distribution can be obtained by adjusting these two parameters.

  19. Interface Pattern Selection Criterion for Cellular Structures in Directional Solidification

    NASA Technical Reports Server (NTRS)

    Trivedi, R.; Tewari, S. N.; Kurtze, D.

    1999-01-01

    The aim of this investigation is to establish key scientific concepts that govern the selection of cellular and dendritic patterns during the directional solidification of alloys. We shall first address scientific concepts that are crucial in the selection of interface patterns. Next, the results of ground-based experimental studies in the Al-4.0 wt % Cu system will be described. Both experimental studies and theoretical calculations will be presented to establish the need for microgravity experiments.

  20. Development Of A Magnetic Directional-Solidification Furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, Bill R.; Lehoczky, Sandor L.

    1996-01-01

    Report describes development of directional-solidification furnace in which axial magnetic field is imposed by surrounding ring permanent magnets and/or electromagnets and pole pieces. Furnace provides controlled axial temperature gradients in multiple zones, through which ampoule containing sample of material to be solidified is translated at controlled speed by low-vibration, lead-screw, stepping-motor-driven mechanism. Intended for use in low-gravity (spaceflight) experiments on melt growth of high-purity semiconductor crystals.

  1. Fluid mechanics and solidification investigations in low-gravity environments

    NASA Technical Reports Server (NTRS)

    Fichtl, G. H.; Lundquist, C. A.; Naumann, R. J.

    1980-01-01

    Fluid mechanics of gases and liquids and solidification processes were investigated under microgravity conditions during Skylab and Apollo-Soyuz missions. Electromagnetic, acoustic, and aerodynamic levitation devices, drop tubes, aircraft parabolic flight trajectories, and vertical sounding rockets were developed for low-g simulation. The Spacelab 3 mission will be carried out in a gravity gradient flight attitude; analyses of sources of vehicle dynamic accelerations with associated g-levels and angular rates will produce results for future specific experiments.

  2. Intense magnetic field generation by solidification and crustal delamination

    NASA Astrophysics Data System (ADS)

    Neufeld, J. A.; Bryson, J. F. J.; Nimmo, F.

    2015-12-01

    Recent paleomagnetic measurements of meteorites suggest that asteroidal magnetic fields are a common feature of the early solar system [1,2]. The iron cores of different asteroids may solidify in different ways [3]. For the IVA iron meteorite parent body the rapid cooling rates and correlation with Ni concentrations further suggest that their parent body was entirely metal, and that solidification of their parent asteroid proceeded from the top down. Here we present model constraints on the thermo-chemical evolution of such rapidly cooled iron asteroids. We show that the temperature of the liquid is rapidly well mixed, and equal to the composition-dependent freezing point, and that thermal convection contributes only at early times to generation of intense magnetic fields and is therefore not sufficient to explain the generation of a dynamo. Instead, we propose that viscous delamination [4] at the base of the solidifying, dense crust provides a sufficient buoyancy flux to generate a magnetic field with properties consistent with those inferred from paleomagnetic measurements of the two IVA meteorites [5]. A model that captures the aggregate effect of episodic delamination events predicts the evolution of the crust and the formation and growth of the asteroid core, the intensity and directional evolution of the magnetic field through time, and the times at which magnetic field generation ceases and total asteroid solidification occur. These predictions can be compared directly with recent measurements of IVA iron meteorites [5] with implications for top-down solidification, the solid structure of the IVA parent core, and magnetic field generation both on the IVA parent body, and wider implications for top-down core solidification generally. [1] Weiss et al. Space Sci. Rev. 152, 341-390 (2010). [2] Tarduno et al. Science. 338, 939-942 (2012). [3] Williams Earth Planet. Sci. Lett. 284, 564-569 (2009) [4] Molnar et al. Geophys. J. Int. 133, 568-584 (1998) [5] Bryson et

  3. Solidification Effects in MAR-M246(Hf) Alloy

    NASA Technical Reports Server (NTRS)

    Johnston, M. H.; Parr, R. A.

    1987-01-01

    Fatigue properties degraded with crystallographic orientations greater than 10 degrees from {001} axis. Influence of solidification and heat-treatment parameters on structure and fatigue properties of nickel-based superalloy MAR-M246(Hf) described in 24-page report. Superalloys have high strength and corrosion resistance at temperatures up to 1,400 degrees C; their uses range from petrochemical equipment to marine, industrial, aircraft, and vehicular gas turbines.

  4. Further analysis of field effects on liquids and solidification

    NASA Technical Reports Server (NTRS)

    Seiler, R. F.; Miller, R. I.; Chen, W. S.

    1974-01-01

    Numerical calculations of the magnitude of external field effects on liquids are presented to describe how external fields can influence the substructure of the field. Quantitative estimates of magnetic and gravitational effects are reported on melts of metals and semiconductors. The results are condensed in tables which contain the input data for calculation of the field effects on diffusion coefficient, solidification rate and for calculation of field forces on individual molecules in the melt.

  5. Developpement de mesures non destructives, par ondes ultrasonores, d'epaisseurs de fronts de solidification dans les reacteurs metallurgiques

    NASA Astrophysics Data System (ADS)

    Floquet, Jimmy

    Dans les cuves d'electrolyse d'aluminium, le milieu de reaction tres corrosif attaque les parois de la cuve, ce qui diminue leur duree de vie et augmente les couts de production. Le talus, qui se forme sous l'effet des pertes de chaleur qui maintiennent un equilibre thermique dans la cuve, sert de protection naturelle a la cuve. Son epaisseur doit etre controlee pour maximiser cet effet. Advenant la resorption non voulue de ce talus, les degats generes peuvent s'evaluer a plusieurs centaines de milliers de dollars par cuve. Aussi, l'objectif est de developper une mesure ultrasonore de l'epaisseur du talus, car elle serait non intrusive et non destructive. La precision attendue est de l'ordre du centimetre pour des mesures d'epaisseurs comprenant 2 materiaux, allant de 5 a 20 cm. Cette precision est le facteur cle permettant aux industriels de controler l'epaisseur du talus de maniere efficace (maximiser la protection des parois tout en maximisant l'efficacite energetique du procede), par l'ajout d'un flux thermique. Cependant, l'efficacite d'une mesure ultrasonore dans cet environnement hostile reste a demontrer. Les travaux preliminaires ont permis de selectionner un transducteur ultrasonore a contact ayant la capacite a resister aux conditions de mesure (hautes temperatures, materiaux non caracterises...). Differentes mesures a froid (traite par analyse temps-frequence) ont permis d'evaluer la vitesse de propagation des ondes dans le materiau de la cuve en graphite et de la cryolite, demontrant la possibilite d'extraire l'information pertinente d'epaisseur du talus in fine. Fort de cette phase de caracterisation des materiaux sur la reponse acoustique des materiaux, les travaux a venir ont ete realises sur un modele reduit de la cuve. Le montage experimental, un four evoluant a 1050 °C, instrumente d'une multitude de capteurs thermique, permettra une comparaison de la mesure intrusive LVDT a celle du transducteur, dans des conditions proches de la mesure industrielle. Mots-cles : Ultrasons, CND, Haute temperature, Aluminium, Cuve d'electrolyse.

  6. Solidification microstructure formation in HK40 and HH40 alloys

    NASA Astrophysics Data System (ADS)

    Ding, Xian-fei; Liu, Dong-fang; Guo, Pei-liang; Zheng, Yun-rong; Feng, Qiang

    2016-04-01

    The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatPro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L + γ → L + γ + M7C3 → γ + M7C3 → γ + M7C3 + M23C6→ γ + M23C6 and L → L + δ → L + δ + γ→ L + δ + γ + M23C6 δ + γ + M23C6, respectively. The solidification mode was determined to be the austenitic mode (A mode) in HK40 alloy and the ferritic-austenitic solidification mode (FA mode) in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr23C6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

  7. Microstructural development during directional solidification of peritectic alloys

    NASA Technical Reports Server (NTRS)

    Lograsso, Thomas A.

    1992-01-01

    Despite the widespread commercial use of peritectic alloys (e.g., steels, brass, bronze, intermetallic compounds, Co based superalloys and A3B type superconductors), the characterization of the microstructural development during directional solidification of peritectics has historically lagged behind similar efforts directed towards other types of binary invariant reactions such as eutectic or monotectic. A wide variety of possible microstructures has been shown to form in peritectics depending upon the imposed temperature gradient, G, the solidification velocity, V, as well as the presence or absence of convection in the melt. This has important technological implications since many commercially important alloys exhibit peritectics and processing methods such as casting and welding often involve widely changing conditions. It has been the aim of this project to examine, in a systematic fashion, both experimentally and theoretically, the influence of gravitationally driven convection on segregation and microstructural development during solidification in peritectic systems under terrestrial conditions. The scientific results of the project will be used to establish ground based data in support of a meaningful microgravity flight experiment.

  8. Nucleation and solidification in static arrays of monodisperse drops.

    PubMed

    Edd, Jon F; Humphry, Katherine J; Irimia, Daniel; Weitz, David A; Toner, Mehmet

    2009-07-01

    The precise measurement of nucleation and non-equilibrium solidification are vital to fields as diverse as atmospheric science, food processing, cryopreservation and metallurgy. The emulsion technique, where the phase under study is partitioned into many droplets suspended within an immiscible continuous phase, is a powerful method for uncovering rates of nucleation and dynamics of phase changes as it isolates nucleation events to single droplets. However, averaging the behavior of many drops in a bulk emulsion leads to the loss of any drop-specific information, and drop polydispersity clouds the analysis. Here we adapt a microfluidic technique for trapping monodisperse drops in planar arrays to characterize solidification of highly supercooled aqueous solutions of glycerol. This system measured rates of nucleation between 10(-5) and 10(-2) pL(-1) s(-1), yielded an ice-water interfacial energy of 33.4 mJ m(-2) between -38 and -35 degrees C, and enabled the specific dynamics of solidification to be observed for over a hundred drops in parallel without any loss of specificity. In addition to the physical insights gained, the ability to observe the time and temperature of nucleation and subsequent growth of the solid phase in static arrays of uniform drops provides a powerful tool to discover thermodynamic protocols that generate desirable crystal structures.

  9. Rapid solidification effects in martensitic Cu-Zn-AI Alloys

    NASA Astrophysics Data System (ADS)

    Perkins, Jeff

    1982-08-01

    The effects of rapid solidification on martensitic transformations were studied in Cu-Zn-AI samples prepared by the method of melt-spinning, with an estimated cooling rate of about 106 K per second near the freezing point. A diffusionless solidification reaction L → β occurs, and a very fine-grained β structure is obtained, with highly structured grain boundaries. The average β grain diameter (˜5 µm) is about two orders of magnitude smaller than that obtained by conventional solid state solution and quench treatment. The β:β grain boundaries contain extraordinary features such as large steps, and the matrix dislocation density is abnormally high. The Ms temperature is depressed significantly in as-melt-spun ribbon material, but as the martensitic transformation is cycled, it shifts upward in temperature and obtains a more narrow hysteresis loop. The martensite has the usual 9R structure (ABCBCACAB stacking) found in bulk alloys, and while the morphology is similar to that in bulk alloys, it is finer in scale. It is suggested that the β → 9R transformation is affected through the combined influence of rapid solidification on parent β grain size, disorder, β:β grain boundary structure, internal stresses, and dislocation substructure. Shape memory behavior is qualitatively similar in the rapidly solidified alloys.

  10. A multiphase solute diffusion model for dendritic alloy solidification

    SciTech Connect

    Wang, C.Y.; Beckermann, C.

    1993-12-01

    A solute diffusion model, aimed at predicting microstructure formation in metal castings, is proposed for dendritic solidification of alloys. The model accounts for the different length scales existing in a dendritic structure. This is accomplished by utilizing a multiphase approach, in which not only the various physical phases but also phases associated with different length scales are considered separately. The macroscopic conservation equations are derived for each phase using the volume averaging technique, with constitutive relations developed for the interfacial transfer terms. It is shown that the multiphase model can rigorously incorporate the growth of dendrite tips and coarsening of dendrite arms. In addition, the distinction of different length scales enables the inclusion of realistic descriptions of the dendrite topology and relations to key metallurgical parameters. Another novel aspect of the model is that a single set of conservation equations for solute diffusion is developed for both equiaxed and columnar dendritic solidification. Finally, illustrative calculations for equiaxed, columnar, and mixed columnar-equiaxed solidification are carried out to provide quantitative comparisons with previous studies, and a variety of fundamental phenomena such as recalescence, dendrite tip undercooling, and columnar-to-equiaxed transition (CET) are predicted.

  11. Prediction of grain structures in various solidification processes

    SciTech Connect

    Rappaz, M.; Gandin, C.A.; Desbiolles, J.L.; Thevoz, P.

    1996-03-01

    Grain structure formation during solidification can be simulated via the use of stochastic models providing the physical mechanisms of nucleation and dendrite growth are accounted for. With this goal in mind, a physically based cellular automaton (CA) model has been coupled with finite element (FE) heat flow computations and implemented into the code 3-MOS. The CA enmeshment of the solidifying domain with small square cells is first generated automatically from the FE mesh. Within each time-step, the variation of enthalpy at each node of the FE mesh is calculated using an implicit scheme and a Newton-type linearization method. After interpolation of the explicit temperature and of the enthalpy variation at the cell location, the nucleation and growth of grains are simulated using the CA algorithm. This algorithm accounts for the heterogeneous nucleation in the bulk and at the surface of the ingot, for the growth and preferential growth directions of the dendrites, and for microsegregation. The variation of volume fraction of solid at the cell location are then summed up at the FE nodes in order to find the new temperatures. This CAFE model, which allows the prediction and the visualization of grain structures during and after solidification, is applied to various solidification processes: the investment casting of turbine blades, the continuous casting of rods, and the laser remelting or welding of plates. Because the CAFE model is yet two-dimensional (2-D), the simulation results are compared in a qualitative way with experimental findings.

  12. Lava Flows on Io: Modelling Cooling After Solidification

    NASA Technical Reports Server (NTRS)

    Davies, A. G.; Matson, D. L.; Veeder, G. J.; Johnson, T. V.; Blaney, D. L.

    2003-01-01

    We have modeled the cooling of lava bodies on Io after solidification of the lava, a process that has been little explored since Carr (1986). With recent estimates of lava flow thicknesses on Io ranging from 1 m to 10 m, the modeling of thermal emission from active volcanism must take into account the cooling behaviour after the solidification of the lava, which we model using a finite-element model. Once a lava body is fully solidified, the surface temperature decreases faster, as heat loss is no longer buffered by release of latent heat. This is significant as observed surface temperature is often the only clue available to determine lava surface age. We also find that cooling from the base of the lava is an important process that accelerates the solidification of a flow and therefore subsequent cooling. It is necessary to constrain the cooling process in order to better understand temperature-area relationships on Io's surface and to carry out stochastic modelling of lava flow emplacement.

  13. Microstructural development of rapid solidification in Al-Si powder

    SciTech Connect

    Jin, F.

    1995-11-01

    The microstructure and the gradient of microstructure that forms in rapidly solidificated powder were investigated for different sized particles. High pressure gas atomization solidification process has been used to produce a series of Al-Si alloys powders between 0.2 {mu}m to 150 {mu}m diameter at the eutectic composition (12.6 wt pct Si). This processing technique provides powders of different sizes which solidify under different conditions (i.e. interface velocity and interface undercooling), and thus give different microstructures inside the powders. The large size powder shows dendritic and eutectic microstructures. As the powder size becomes smaller, the predominant morphology changes from eutectic to dendritic to cellular. Microstructures were quantitatively characterized by using optical microscope and SEM techniques. The variation in eutectic spacing within the powders were measured and compared with the theoretical model to obtain interface undercooling, and growth rate during the solidification of a given droplet. Also, nucleation temperature, which controls microstructures in rapidly solidified fine powders, was estimated. A microstructural map which correlates the microstructure with particle size and processing parameters is developed.

  14. Research on metal solidification in zero-g state

    NASA Technical Reports Server (NTRS)

    Papazian, J. M.; Larson, D. J., Jr.

    1975-01-01

    The containerless solidification of several pure metals and metallic alloys was studied in a low gravity environment. The tests were performed in the MSFC 4.2 s drop tower using a rapid wire melting apparatus designed and built for this purpose. Pure iron and nickel, and alloys of iron-nickel, iron-carbon, nickel-aluminum and tungsten-rhenium were all melted and solidified at a gravity level of approximately 100.000/-4 g. Interpretation of the results has led to an appreciation of the factors controlling the successful execution of this drop test experiment and to a delineation of the limits of applicability of the apparatus. Preliminary metallurgical evaluations are presented of the overall shapes, lattice parameters, surface microstructure,, cross-sectional microstructures, solidification and transformation sequences, evaporative segregation, and localized solute redistribution observed in the low-gravity specimens. The effects of low gravity on metallic solidification are discussed with particular emphasis on observations of spontaneous undercooling and evaporative segregation in uncontained melts.

  15. Transient Effects in Planar Solidification of Dilute Binary Alloys

    NASA Technical Reports Server (NTRS)

    Mazuruk, Konstantin; Volz, Martin P.

    2008-01-01

    The initial transient during planar solidification of dilute binary alloys is studied in the framework of the boundary integral method that leads to the non-linear Volterra integral governing equation. An analytical solution of this equation is obtained for the case of a constant growth rate which constitutes the well-known Tiller's formula for the solute transient. The more physically relevant, constant ramping down temperature case has been studied both numerically and analytically. In particular, an asymptotic analytical solution is obtained for the initial transient behavior. A numerical technique to solve the non-linear Volterra equation is developed and the solution is obtained for a family of the governing parameters. For the rapid solidification condition, growth rate spikes have been observed even for the infinite kinetics model. When recirculating fluid flow is included into the analysis, the spike feature is dramatically diminished. Finally, we have investigated planar solidification with a fluctuating temperature field as a possible mechanism for frequently observed solute trapping bands.

  16. Effect of solidification rate on microstructure evolution in dual phase microalloyed steel

    PubMed Central

    Kostryzhev, A. G.; Slater, C. D.; Marenych, O. O.; Davis, C. L.

    2016-01-01

    In steels the dependence of ambient temperature microstructure and mechanical properties on solidification rate is not well reported. In this work we investigate the microstructure and hardness evolution for a low C low Mn NbTi-microalloyed steel solidified in the cooling rate range of 1–50 Cs−1. The maximum strength was obtained at the intermediate solidification rate of 30 Cs−1. This result has been correlated to the microstructure variation with solidification rate. PMID:27759109

  17. Solidification Studies from the Electrostatic Levitation System at the Marshall Space Flight Center

    NASA Technical Reports Server (NTRS)

    Rogers, Jan R.; Hyers, Robert W.; Robinson, Michael B.; Savage, Larry

    2000-01-01

    Electrostatic levitation (ESL) provides a means to study molten materials in a high-purity environment, free from contact with a container. Many phenomena important to materials science can be studied in the ESL. Solidification of metals, alloys and undercooled materials represent an important topic for research in the ESL. Recent studies of metals and alloys during solidification in the ESL are reported. Measurements include time, temperature and transformation of metallic glass-forming alloys, solidification velocities, and microstructure,

  18. Rapid solidification of levitation melted Ni-Sn alloy droplets with high undercooling

    NASA Technical Reports Server (NTRS)

    Shiohara, Yuh; Flemings, Merton C.; Wu, Yanzhong; Piccone, Thomas J.

    1985-01-01

    Experimental results obtained by high-speed optical temperature sensing for the rapid solidification of highly undercooled, levitation-melted Ni-Sn alloy droplets are presented. These data suggest a solidification model proceeding according to overlapping steps: (1) dendritic growth within the bulk undercooled melt, (2) continued recalescence as supersaturation of the interdendritic liquid dissipates, (3) fine-scale remelting within the dendrites, (4) ripening of the fine structure, and (5) solidification of remaining liquid at the end of recalescence.

  19. Orographically-forced cold fronts — Mean structure and motion

    NASA Astrophysics Data System (ADS)

    Coulman, C. E.; Colquhoun, J. R.; Smith, R. K.; McInnes, K.

    1985-05-01

    Shallow cold fronts with a north-west/south-east orientation sometimes experience blocking by the coastal mountain range of south-eastern Australia and greatly increase their propagation speed on the eastern (seaward) side of the range while they advance more slowly to the west of the range. The violent behaviour of some cold-frontal passages, or southerly busters, is found to be at least orographically initiated, but the phenomenon does not exhibit the characteristics of a coastally-trapped density current. The head of the front has the character of an evolving density current and its propagation is well predicted by density current theory over more than half of its lifetime. Nevertheless, it differs from steady laboratory-simulated examples in that a horizontal roll-vortex just behind the front is found to be accelerating relative to the rate of advection of cold air behind the front. This implies that its evolution will be governed by warm air entrainment, a fact which is confirmed by the observations. General agreement between extensive airborne observations over the ocean and measurements made at selected points along the coast indicates the usefulness of these basic studies for future improvement to forecasting in the near-coastal region.

  20. Transport processes in directional solidification and their effects on microstructure development

    SciTech Connect

    Mazumder, Prantik

    1999-11-08

    The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructure and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection {r_arrow} transient mono-periodic {r_arrow} transient bi-periodic {r_arrow} transient quasi-periodic {r_arrow} transient intermittent oscillation-relaxation {r_arrow} stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of

  1. 1. VIEW SOUTHWARD FROM SOUTHWEST CORNER FRONT AND ARCH STREETS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW SOUTHWARD FROM SOUTHWEST CORNER FRONT AND ARCH STREETS (2. N. Front Street starts at left) - North Front Street Area Study, 2-66 North Front Street (Commercial Buildings), Philadelphia, Philadelphia County, PA

  2. The Solidification Velocity of Undercooled Nickel and Titanium Alloys with Dilute Solute

    NASA Technical Reports Server (NTRS)

    Algoso, Paul R.; Altgilbers, A. S.; Hofmeister, William H.; Bayuzick, Robert J.

    2003-01-01

    The study of solidification velocity is important for two reasons. First, understanding the manner in which the degree of undercooling of the liquid and solidification velocity affect the microstructure of the solid is fundamental. Second, there is disagreement between theoretical predictions of the relationship between undercooling and solidification velocity and experimental results. Thus, the objective of this research is to accurately and systematically quantify the solidification velocity as a function of undercooling for dilute nickel-and titanium-based alloys. The alloys chosen for study cover a wide range of equilibrium partition coefficients, and the results are compared to current theory.

  3. MPS Solidification Model. Volume 2: Operating guide and software documentation for the unsteady model

    NASA Technical Reports Server (NTRS)

    Maples, A. L.

    1981-01-01

    The operation of solidification Model 2 is described and documentation of the software associated with the model is provided. Model 2 calculates the macrosegregation in a rectangular ingot of a binary alloy as a result of unsteady horizontal axisymmetric bidirectional solidification. The solidification program allows interactive modification of calculation parameters as well as selection of graphical and tabular output. In batch mode, parameter values are input in card image form and output consists of printed tables of solidification functions. The operational aspects of Model 2 that differ substantially from Model 1 are described. The global flow diagrams and data structures of Model 2 are included. The primary program documentation is the code itself.

  4. Evolutions of lamellar structure during melting and solidification of Fe9577 nanoparticle from molecular dynamics simulations

    NASA Astrophysics Data System (ADS)

    Wu, Yongquan; Shen, Tong; Lu, Xionggang

    2013-03-01

    A structural evolution during solidification and melting processes of nanoparticle Fe9577 was investigated from MD simulations. A perfect lamellar structure, consisting alternately of fcc and hcp layers, was obtained from solidification process. A structural heredity of early embryo is proposed to explain the structural preference of solidification. Defects were found inside the solid core and play the same role as surface premelting on melting. hcp was found more stable than fcc in high temperature. The difference between melting and solidification points can be deduced coming fully from the overcoming of thermodynamic energy barrier, instead of kinetic delay of structural relaxation.

  5. Relating Global Precipitation to Atmospheric Fronts

    NASA Astrophysics Data System (ADS)

    Catto, J. L.; Jakob, C.; Nicholls, N.

    2012-12-01

    Atmospheric fronts are important for the day-to-day variability of weather in the midlatitudes, particularly during winter when extratropical storm-tracks are at their maximum intensity. Fronts are often associated with heavy rain, and strongly affect the local space-time distribution of rainfall. Although global climate models should be expected to represent the baroclinic systems within which the fronts are embedded, the fronts themselves and precipitation processes within them are of much smaller scale. As a consequence, models with the typical horizontal resolution of contemporary climate models do not necessarily accurately capture these features. A recently developed objective front identification method applied to reanalysis data is combined with global rainfall data to investigate how precipitation and extremes of precipitation around the globe are associated with atmospheric fronts. Having established the observed distribution of fronts and their role in producing precipitation and extremes, the occurrence of fronts and the associated precipitation can then be evaluated in state-of-the-art climate models. This provides a process-oriented method of model evaluation where the errors in the model can be decomposed into contributions from errors in front frequency and errors in frontal and non-frontal precipitation intensity. Finally, how fronts and their associated precipitation, may change in the future, especially the extremes, can be investigated.

  6. Light-Front Holographic QCD

    SciTech Connect

    Brodsky, Stanley J.; de Teramond, Guy F.; /Costa Rica U.

    2012-02-16

    The relation between the hadronic short-distance constituent quark and gluon particle limit and the long-range confining domain is yet one of the most challenging aspects of particle physics due to the strong coupling nature of Quantum Chromodynamics, the fundamental theory of the strong interactions. The central question is how one can compute hadronic properties from first principles; i.e., directly from the QCD Lagrangian. The most successful theoretical approach thus far has been to quantize QCD on discrete lattices in Euclidean space-time. Lattice numerical results follow from computation of frame-dependent moments of distributions in Euclidean space and dynamical observables in Minkowski spacetime, such as the time-like hadronic form factors, are not amenable to Euclidean lattice computations. The Dyson-Schwinger methods have led to many important insights, such as the infrared fixed point behavior of the strong coupling constant, but in practice, the analyses are limited to ladder approximation in Landau gauge. Baryon spectroscopy and the excitation dynamics of nucleon resonances encoded in the nucleon transition form factors can provide fundamental insight into the strong-coupling dynamics of QCD. New theoretical tools are thus of primary interest for the interpretation of the results expected at the new mass scale and kinematic regions accessible to the JLab 12 GeV Upgrade Project. The AdS/CFT correspondence between gravity or string theory on a higher-dimensional anti-de Sitter (AdS) space and conformal field theories in physical space-time has led to a semiclassical approximation for strongly-coupled QCD, which provides physical insights into its nonperturbative dynamics. The correspondence is holographic in the sense that it determines a duality between theories in different number of space-time dimensions. This geometric approach leads in fact to a simple analytical and phenomenologically compelling nonperturbative approximation to the full light-front

  7. Evaluation of the Use of Synroc to Solidify the Cesium and Strontium Separations Product from Advanced Aqueous Reprocessing of Spent Nuclear Fuel

    SciTech Connect

    Julia Tripp; Vince Maio

    2006-03-01

    This report is a literature evaluation on the Synroc process for determining the potential for application to solidification of the Cs/Sr strip product from advanced aqueous fuel separations activities.

  8. Is particulate air pollution at the front door a good proxy of residential exposure?

    PubMed

    Zauli Sajani, Stefano; Trentini, Arianna; Rovelli, Sabrina; Ricciardelli, Isabella; Marchesi, Stefano; Maccone, Claudio; Bacco, Dimitri; Ferrari, Silvia; Scotto, Fabiana; Zigola, Claudia; Cattaneo, Andrea; Cavallo, Domenico Maria; Lauriola, Paolo; Poluzzi, Vanes; Harrison, Roy M

    2016-06-01

    The most advanced epidemiological studies on health effects of air pollution assign exposure to individuals based on residential outdoor concentrations of air pollutants measured or estimated at the front-door. In order to assess to what extent this approach could cause misclassification, indoor measurements were carried out in unoccupied rooms at the front and back of a building which fronted onto a major urban road. Simultaneous measurements were also carried out at adjacent outdoor locations to the front and rear of the building. Two 15-day monitoring campaigns were conducted in the period June-December 2013 in a building located in the urban area of Bologna, Italy. Particulate matter metrics including PM2.5 mass and chemical composition, particle number concentration and size distribution were measured. Both outdoor and indoor concentrations at the front of the building substantially exceeded those at the rear. The highest front/back ratio was found for ultrafine particles with outdoor concentration at the front door 3.4 times higher than at the rear. A weak influence on front/back ratios was found for wind direction. Particle size distribution showed a substantial loss of particles within the sub-50 nm size range between the front and rear of the building and a further loss of this size range in the indoor data. The chemical speciation data showed relevant reductions for most constituents between the front and the rear, especially for traffic related elements such as Elemental Carbon, Iron, Manganese and Tin. The main conclusion of the study is that gradients in concentrations between the front and rear, both outside and inside the building, are relevant and comparable to those measured between buildings located in high and low traffic areas. These findings show high potential for misclassification in the epidemiological studies that assign exposure based on particle concentrations estimated or measured at subjects' home addresses. PMID:26925757

  9. Front propagation and rejuvenation in flipping processes

    SciTech Connect

    Ben-naim, Eli; Krapivsky, P I; Antal, T; Ben - Avrahm, D

    2008-01-01

    We study a directed flipping process that underlies the performance of the random edge simplex algorithm. In this stochastic process, which takes place on a one-dimensional lattice whose sites may be either occupied or vacant, occupied sites become vacant at a constant rate and simultaneously cause all sites to the right to change their state. This random process exhibits rich phenomenology. First, there is a front, defined by the position of the leftmost occupied site, that propagates at a nontrivial velocity. Second, the front involves a depletion zone with an excess of vacant sites. The total excess {Delta}{sub k} increases logarithmically, {Delta}{sub k} {approx_equal}ln k, with the distance k from the front. Third, the front exhibits ageing -- young fronts are vigorous but old fronts are sluggish. We investigate these phenomena using a quasi-static approximation, direct solutions of small systems and numerical simulations.

  10. Condensation Front Migration in a Protoplanetary Nebula

    NASA Technical Reports Server (NTRS)

    Davis, Sanford S.

    2004-01-01

    Condensation front dynamics are investigated in the mid-solar nebula region. A quasi-steady model of the evolving nebula is combined with equilibrium vapor pressure curves to determine evolutionary condensation fronts for selected species. These fronts are found to migrate inwards from the far-nebula to final positions during a period of 10(exp 7) years. The physical process governing this movement is a combination of local viscous heating and luminescent heating from the central star. Two luminescent heating models are used and their effects on the ultimate radial position of the condensation front are discussed. At first the fronts move much faster than the nebular accretion velocity, but after a time the accreting gas and dust overtakes the slowing condensation front.

  11. Muon front end for the neutrino factory

    NASA Astrophysics Data System (ADS)

    Rogers, C. T.; Stratakis, D.; Prior, G.; Gilardoni, S.; Neuffer, D.; Snopok, P.; Alekou, A.; Pasternak, J.

    2013-04-01

    In the neutrino factory, muons are produced by firing high-energy protons onto a target to produce pions. The pions decay to muons and pass through a capture channel known as the muon front end, before acceleration to 12.6 GeV. The muon front end comprises a variable frequency rf system for longitudinal capture and an ionization cooling channel. In this paper we detail recent improvements in the design of the muon front end.

  12. An efficient advancing front algorithm for Delaunay triangulation

    NASA Technical Reports Server (NTRS)

    Merriam, Marshal L.

    1991-01-01

    There has been some recent interest in fluid dynamics calculations on unstructured meshes. One method of unstructured mesh generation involves Delaunay triangulation. This method has certain advantages but it can be expensive to implement. Furthermore, there can be problems with crossing grid lines near boundaries. A method shown here avoids many of the robustness and efficiency problems previously associated with Delaunay triangulation. As an added feature, a simple algorithm is shown which allows removal of diagonal edges from cells that are nearly rectangular. This can result in significant savings in the cost per iteration of a flow solver using this grid.

  13. Front blind spot crashes in Hong Kong.

    PubMed

    Cheng, Yuk Ki; Wong, Koon Hung; Tao, Chi Hang; Tam, Cheok Ning; Tam, Yiu Yan; Tsang, Cheuk Nam

    2016-09-01

    In 2012-2014, our laboratory had investigated a total of 9 suspected front blind spot crashes, in which the medium and heavy goods vehicles pulled away from rest and rolled over the pedestrians, who were crossing immediately in front of the vehicles. The drivers alleged that they did not see any pedestrians through the windscreens or the front blind spot mirrors. Forensic assessment of the goods vehicles revealed the existence of front blind spot zones in 3 out of these 9 accident vehicles, which were attributed to the poor mirror adjustments or even the absence of a front blind spot mirror altogether. In view of this, a small survey was devised involving 20 randomly selected volunteers and their goods vehicles and 5 out of these vehicles had blind spots at the front. Additionally, a short questionnaire was conducted on these 20 professional lorry drivers and it was shown that most of them were not aware of the hazards of blind spots immediately in front of their vehicles, and many did not use the front blind spot mirrors properly. A simple procedure for quick measurements of the coverage of front blind spot mirrors using a coloured plastic mat with dimensional grids was also introduced and described in this paper.

  14. Helices in the wake of precipitation fronts.

    PubMed

    Thomas, Shibi; Lagzi, István; Molnár, Ferenc; Rácz, Zoltán

    2013-08-01

    A theoretical study of the emergence of helices in the wake of precipitation fronts is presented. The precipitation dynamics is described by the Cahn-Hilliard equation and the fronts are obtained by quenching the system into a linearly unstable state. Confining the process onto the surface of a cylinder and using the pulled-front formalism, our analytical calculations show that there are front solutions that propagate into the unstable state and leave behind a helical structure. We find that helical patterns emerge only if the radius of the cylinder R is larger than a critical value R>R(c), in agreement with recent experiments. PMID:24032809

  15. Minimizing Segregation during the Controlled Directional Solidification of Dendric Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Fedoseyev, Alex; Kim, Shin-Woo

    2003-01-01

    Gravity-driven convection induced in the liquid by density gradients of temperature or composition disrupts uniform dendritic growth during controlled directional solidification and promotes severe macrosegregation. The solute-rich region about the dendrite tip appears to play a pivotal role in channel initiation. Allen and Hunt referred to this region as an "initial transient" or dynamic region constituting steep concentration gradients. Experimental investigation also point to the role the tip region plays in developing microstructure. Hellawell and co-workers showed that flow-through dendritic channels could be effectively disrupted, and segregation minimized, during the gradient freezing of bulk castings by rotating the melt through a slight angle with respect to Earth's gravity vector. Adapting this principle to controlled directional solidification, it has been shown" that segregation in dendritic alloys can be minimized, and properties improved, by processing the sample near horizontal in conjunction with a slow axial rotation of the crucible. It is postulated that the observed microstructural uniformity arises by maintaining the developing solute field about the dendrite tip. Solute rejected during vertical directional solidification will rise or sink parallel to the primary dendrite arms during axial rotation setting the stage for accumulation, instabilities, and segregation. In contrast, during horizontal growth, the rejected solute will sink or rise perpendicular to the primary dendrite. Now, in the presence of a slight axial rotation, solute that was initially sinking (or rising) will find itself above (or below) its parent dendrite, i.e., still about the tip region. The following is intended to experimentally demonstrate the viability of this concept in coordination with a model that gives predictive insight regarding solute distribution about growing dendrites. Alloys based on the lead-tin eutectic system were used in this study. The system is well

  16. Effects of Traveling Magnetic Field on Dynamics of Solidification

    NASA Technical Reports Server (NTRS)

    Mazuruk, Konstantin; Grugel, Richard; Motakef, Shariar

    2001-01-01

    TMF is based on imposing a controlled phase-shift in a train of electromagnets, forming a stack. Thus, the induced magnetic field can be considered to be travelling along the axis of the stack. The coupling of this traveling wave with an electrically conducting fluid results in a basic flow in a form of a single axisymmetric roll. The magnitude and direction of this flow can be remotely controlled. Furthermore, it is possible to localize the effect of this force field though activating only a number of the magnets. This force field generated in the fluid can, in principle, be used to control and modify convection in the molten material. For example, it can be used to enhance convective mixing in the melt, and thereby modify the interface shape, and macrosegregation. Alternatively, it can be used to counteract thermal and/or solutal buoyancy forces. High frequency TMF can be used in containerless processing techniques, such as float zoning, to affect the very edge of the fluid so that Marangoni flow can be counter balanced. The proposed program consists of basic fundamentals and applications. Our goal in conducting the following experiments and analyses is to establish the validity of TMF as a new tool for solidification processes. Due to its low power consumption and simplicity of design, this tool may find wide spread use in a variety of space experiments. The proposed ground based experiments are intended to establish the advantages and limitations of employing this technique. In the fundamentals component of the proposed program, we will use theoretical tools and experiments with mercury to establish the fundamental aspects of TMF-induced convection through a detailed comparison of theoretical predictions and experimental measurements of flow field. In this work, we will conduct a detailed parametric study involving the effects of magnetic field strength, frequency, wave vector, and the fluid geometry. The applications component of this work will be focused on

  17. Effects of gravity level during directional solidification on the microstructure of hypermonotectic Al-In-Sn alloys

    SciTech Connect

    Curreri, P.A.; Kaukler, W.F.

    1986-11-01

    Five hypermonotectic Al-In-Sn compositions were directionally solidified in a Bridgman-type furnace at normal gravity and during aircraft low-gravity maneuvers. The tendency of the Al-30In alloy to form an indium-rich band at the start of unidirectional growth (SUG) made it difficult to study the integration of L/sub 2/into the solidification interface. Hypermonotectic compositions closer to monotectic slightly hypermonotectic caused only a partial band on L/sub 2/to form at SUG and allowed the study of such variables as gravity, composition, and monotectic dome height on integration of excess L /sub 2/into the solid plus L/sub 2/interface. It was found that formation of aligned composite structures for the Al-In-Sn system is not only a function of G and R but also of the degree to which the composition varies from monotectic. Most of the aligned fibrous structures formed from hypermonotectic Al-In-Sn had spacings that were of the order of irregular fibrous structures reported for on monotectic Al-In-Sn. The spacings for the large fibers and aligned globules found for ground and low-gravity processed Al-In-18-Sn-22, respectively, were significantly larger than the others measured and were of the order expected for cell spacings under the growth conditions utilized. It was found that the integration into the solidification front of excess L/sub 2/in low gravity was a function of the Sn composition of the alloy.

  18. Development of Stable Solidification Method for Insoluble Ferrocyanides-13170

    SciTech Connect

    Ikarashi, Yuki; Masud, Rana Syed; Mimura, Hitoshi; Ishizaki, Eiji; Matsukura, Minoru

    2013-07-01

    The development of stable solidification method of insoluble ferrocyanides sludge is an important subject for the safety decontamination in Fukushima NPP-1. By using the excellent immobilizing properties of zeolites such as gas trapping ability and self-sintering properties, the stable solidification of insoluble ferrocyanides was accomplished. The immobilization ratio of Cs for K{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O saturated with Cs{sup +} ions (Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O) was estimated to be less than 0.1% above 1,000 deg. C; the adsorbed Cs{sup +} ions are completely volatilized. In contrast, the novel stable solid form was produced by the press-sintering of the mixture of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O and zeolites at higher temperature of 1,000 deg. C and 1,100 deg. C; Cs volatilization and cyanide release were completely depressed. The immobilization ratio of Cs, under the mixing conditions of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O:CP= 1:1 and calcining temperature: 1,000 deg. C, was estimated to be nearly 100%. As for the kinds of zeolites, natural mordenite (NM), clinoptilolite (CP) and Chabazite tended to have higher immobilization ratio compared to zeolite A. This may be due to the difference in the phase transformation between natural zeolites and synthetic zeolite A. In the case of the composites (K{sub 2-X}Ni{sub X/2}[NiFe(CN){sub 6}].nH{sub 2}O loaded natural mordenite), relatively high immobilization ratio of Cs was also obtained. This method using zeolite matrices can be applied to the stable solidification of the solid wastes of insoluble ferrocyanides sludge. (authors)

  19. Technology Performance Review: Selecting And Using Solidification/Stabilization Treatment For Site Remediation

    EPA Science Inventory

    Solidification/Stabilization (S/S) is a widely used treatment technology to prevent migration and exposure of contaminants from a contaminated media (i.e., soil, sludge and sediment). Solidification refers to a process that binds a contaminated media with a reagent changing its ...

  20. Closed solutions to a differential-difference equation and an associated plate solidification problem.

    PubMed

    Layeni, Olawanle P; Akinola, Adegbola P; Johnson, Jesse V

    2016-01-01

    Two distinct and novel formalisms for deriving exact closed solutions of a class of variable-coefficient differential-difference equations arising from a plate solidification problem are introduced. Thereupon, exact closed traveling wave and similarity solutions to the plate solidification problem are obtained for some special cases of time-varying plate surface temperature. PMID:27540506

  1. SOLIDIFICATION/STABILIZATION FOR REMEDIATON OF WOOD PRESERVING SITES: TREATMENT FOR DIOXINS, PCP, CREOSOTE, AND METALS

    EPA Science Inventory

    This article discusses the use of solidification/stabilization (S/S) to treat soils contaminated with organic and inorganic chemicals at wood preserving sites. Solidification is defined for this article as making a material into a free standing solid. Stabilization is defined as ...

  2. Cellular instability in rapid directional solidification - Bifurcation theory

    NASA Technical Reports Server (NTRS)

    Braun, R. J.; Davis, S. H.

    1992-01-01

    Merchant and Davis performed a linear stability analysis on a model for the directional solidification of a dilute binary alloy valid for all speeds. The analysis revealed that nonequilibrium segregation effects modify the Mullins and Sekerka cellular mode, whereas attachment kinetics has no effect on these cells. In this paper, the nonlinear stability of the steady cellular mode is analyzed. A Landau equation is obtained that determines the amplitude of the cells. The Landau coefficient here depends on both nonequilibrium segregation effects and attachment kinetics. This equation gives the ranges of parameters for subcritical bifurcation (jump transition) or supercritical bifurcation (smooth transition) to cells.

  3. Crystal Growth and Fluid Mechanics Problems in Directional Solidification

    NASA Technical Reports Server (NTRS)

    Tanveer, Saleh A.; Baker, Gregory R.; Foster, Michael R.

    2001-01-01

    Our work in directional solidification has been in the following areas: (1) Dynamics of dendrites including rigorous mathematical analysis of the resulting equations; (2) Examination of the near-structurally unstable features of the mathematically related Hele-Shaw dynamics; (3) Numerical studies of steady temperature distribution in a vertical Bridgman device; (4) Numerical study of transient effects in a vertical Bridgman device; (5) Asymptotic treatment of quasi-steady operation of a vertical Bridgman furnace for large Rayleigh numbers and small Biot number in 3D; and (6) Understanding of Mullins-Sererka transition in a Bridgman device with fluid dynamics is accounted for.

  4. Solidification of NaCl-NaF eutectic in space

    NASA Technical Reports Server (NTRS)

    Yue, A. S.; Yu, J. G.

    1974-01-01

    Continuous and discontinuous NaF fibers, embedded in a NaCl matrix, have been produced in space and on earth, respectively. The production of continuous fibers in a eutectic mixture was attributed to the absence of convection current in the liquid during solidification in space. Image transmission and optical transmittance measurements of transverse sections of the space-grown and earth-grown ingots were made with a light microscope and a spectrometer. It was found that better optical properties were obtained from samples grown in space. This was attributed to a better alignment of NaF fibers along the ingot axis.

  5. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  6. Applications of the directional solidification in magnetic shape memory alloys

    NASA Astrophysics Data System (ADS)

    Huang, Y. J.; Liu, J.; Hu, Q. D.; Liu, Q. H.; Karaman, I.; Li, J. G.

    2016-03-01

    A zone melting liquid metal cooling (ZMLMC) method of directional solidification was applied to prepare highly-oriented Ni52Fe17Ga27Co4 magnetic shape memory alloys. At high temperature gradient and low growth velocity, the well-developed preferred orientation for coarse columnar crystals was obtained. Such a structure leads to a large complete pseudoelastic recovery of 5% at 348 K. Moreover, the pseudoelastic behaviours and the kinetics of the martensitic transformation (MT) are significantly affected by the intersection angle between the loading direction and the grain boundaries.

  7. Effects of Traveling Magnetic Field on Dynamics of Solidification

    NASA Technical Reports Server (NTRS)

    2003-01-01

    The Lorentz body force induced in electrically conducting fluids can be utilized for a number of materials processing technologies. An application of strong static magnetic fields can be beneficial for damping convection present during solidification. On the other hand, alternating magnetic fields can be used to reduce as well as to enhance convection. However, only special types of time dependent magnetic fields can induce a non-zero time averaged Lorentz force needed for convection control. One example is the rotating magnetic field. This field configuration induces a swirling flow in circular containers. Another example of a magnetic field configuration is the traveling magnetic field (TMF). It utilizes axisymmetric magnetostatic waves. This type of field induces an axial recirculating flow that can be advantageous for controlling axial mass transport, such as during solidification in long cylindrical tubes. Incidentally, this is the common geometry for crystal growth research. The Lorentz force induced by TMF can potentially counter-balance the buoyancy force, diminishing natural convection, or even setting up the flow in reverse direction. Crystal growth process in presence of TMF can be then significantly modified. Such properties as the growth rate, interface shape and macro segregation can be affected and optimized. Melt homogenization is the other potential application of TMF. It is a necessary step prior to solidification. TMF can be attractive for this purpose, as it induces a basic flow along the axis of the ampoule. TMF can be a practical alloy mixing method especially suited for solidification research in space. In the theoretical part of this work, calculations of the induced Lorentz force in the whole frequency range have been completed. The basic flow characteristics for the finite cylinder geometry are completed and first results on stability analysis for higher Reynolds numbers are obtained. A theoretical model for TMF mixing is also developed

  8. Permeability in a state of partial solidification of aqueous solution

    NASA Astrophysics Data System (ADS)

    Okada, Masashi; Kang, Chaedong; Okiyama, Haruhiko

    A mushy region was formed by solidifying NaCl aqueous solution in a circular tube or a rectangular tube. The measurements of permeability were performed by changing volume fraction of liquid region in the mushy region. The dendritic ice in the solidification process was observed with a CCD microscope. The following results were obtained. The permeability increases with the volume fraction of liquid phase, and decreases with increasing the super-cooling degree of the solution or increasing the initial concentration of the solution, and is constant after the mushy region was formed. The arm space of dendrite becomes narrower as the super-cooling degree of the solution increases.

  9. Densities of Pb-Sn alloys during solidification

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.

    1988-01-01

    Data for the densities and expansion coefficients of solid and liquid alloys of the Pb-Sn system are consolidated in this paper. More importantly, the data are analyzed with the purpose of expressing either the density of the solid or of the liquid as a function of its composition and temperature. In particular, the densities of the solid and of the liquid during dendritic solidification are derived. Finally, the solutal and thermal coefficients of volume expansion for the liquid are given as functions of temperature and composition.

  10. Solidification of the eutectic Ga-Sn alloy

    NASA Astrophysics Data System (ADS)

    Aleksandrov, V. D.; Frolova, S. A.; Amerkhanova, Sh. K.

    2016-05-01

    Cyclic thermal analysis is used to study the effect of overheating of the eutectic Ga-8.5 mol % Sn melt on the presolidification supercooling. It is found that, when the liquid eutectic is overheated above the eutectic temperature ( T e = 293.5 K) and is subsequently cooled, the dependence of the presolidification supercooling on the overheating temperature exhibits monotonic ascending behavior. The maximum supercooling after heating of the melt to 339 K is 26 K. The kinetic and thermodynamic parameters of eutectic solidification are calculated using the thermal analysis curves measured during melting.

  11. Bulk nanostructured alloys prepared by flux melting and melt solidification

    SciTech Connect

    Shen, T.D.; Schwarz, R.B.; Zhang, X.

    2005-10-03

    We have prepared bulk nanostructured Ag{sub 60}Cu{sub 40} alloys by a flux-melting and melt-solidification technique. The flux purifies the melts, leading to a large undercooling and nanometer-sized microstructure. The as-prepared alloys are composed of nanolayered Ag and Cu within micrometer-sized grains. The bulk nanostructured alloys have an ultimate tensile strength of approximately 560 MPa, similar yield strength in tension and compression, elongation of 7% in tension, strain hardening exponent of 0.1, and relatively high mechanical and thermal stability up to 400 deg. C.

  12. Numerical Simulation of the Fluid Flow, Heat Transfer, and Solidification During the Twin-Roll Continuous Casting of Steel and Aluminum

    NASA Astrophysics Data System (ADS)

    Xu, Mianguang; Zhu, Miaoyong

    2016-02-01

    The commercialization of aluminum twin-roll casting was realized in the early 1950s, while it is still a dream for engineers to produce steel strip by this process. In the present paper, a two-dimensional mathematical model is employed to study the fluid flow, heat transfer, and solidification during the twin-roll casting for both steel and aluminum. The turbulent flow in the pool is examined using the Lam and Bremhorst low-Reynolds-number turbulence model. In order to facilitate the comparison and analysis, a new transformed coordinate system ( r, φ) is established. Characteristics of the momentum boundary layer and the solidification front are described. Reasons of the formation of the wedge-shaped zone near the surface of rotating roll are given. In the transformed coordinate system ( r, φ), the effect of the centrifugal force induced by the rotating roll is presented using the velocity component in the r direction and the pressure gradient in the r direction. At last, the evaluation of the solidified shell in the pool is analyzed. The results show that the twin-roll casting is a roll-rotating-driven process. The variation of the thickness of the momentum boundary layer can be divided into three stages and its thickness is very uniform at the last stage. Near the roll surface, there exists a wedge-shaped zone induced by the near-roll-surface shear flow that washes the mushy zone front, which increases the depth of the liquid pool and decreases the length of the rolling region. The rotating roll gives rise to the stirring effect to the pool region and the metal is moving away from the roll surface in the positive radial velocity region, and the effect of the centrifugal force becomes weak in the lower part of the pool. At the solidification front, the non-dimensional effective heat transfer coefficient distribution in steel twin-roll casting is larger than that in aluminum twin-roll casting. Considering that the turbulence level is determined by the flow

  13. Study on Solidification of Phase Change Material in Fractal Porous Metal Foam

    NASA Astrophysics Data System (ADS)

    Zhang, Chengbin; Wu, Liangyu; Chen, Yongping

    2015-02-01

    The Sierpinski fractal is introduced to construct the porous metal foam. Based on this fractal description, an unsteady heat transfer model accompanied with solidification phase change in fractal porous metal foam embedded with phase change material (PCM) is developed and numerically analyzed. The heat transfer processes associated with solidification of PCM embedded in fractal structure is investigated and compared with that in single-pore structure. The results indicate that, for the solidification of phase change material in fractal porous metal foam, the PCM is dispersedly distributed in metal foam and the existence of porous metal matrix provides a fast heat flow channel both horizontally and vertically, which induces the enhancement of interstitial heat transfer between the solid matrix and PCM. The solidification performance of the PCM, which is represented by liquid fraction and solidification time, in fractal structure is superior to that in single-pore structure.

  14. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    SciTech Connect

    Osborne, M.G.

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100--1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  15. Recalescence after solidification in Ge films melted by picosecond laser pulses

    NASA Astrophysics Data System (ADS)

    Siegel, J.; Solis, J.; Afonso, C. N.

    1999-08-01

    Thin amorphous Ge films on glass substrates are irradiated by single picosecond (ps) laser pulses and the induced melting and solidification process is followed by means of real-time reflectivity measurements with ps resolution using a setup based on a streak camera. Due to the excellent time resolution achieved in single exposure, the recalescence process occurring upon solidification can be completely resolved by means of an all-optical technique. The results are consistent with the bulk nucleation of the amorphous phase in the supercooled liquid at an extremely large nucleation rate. The massive release of solidification heat causes the reheating and partial remelting of the film after its complete solidification. The occurrence of recalescence after solidification is responsible for the formation of the crystalline phase finally obtained.

  16. Effect of Ce melt treatment on solidification path of ZA8 alloy

    NASA Astrophysics Data System (ADS)

    Sudheer, R.; Vijeesh, V.; Prabhu, K. N.

    2016-03-01

    The solidification path of ZA8 alloy with Ce addition was characterized using Newtonian technique of thermal analysis. The solidification events were determined using cooling curve and its first derivative curve. The microstructure and chemical composition of various phases in the alloy were studied using EDS, SEM and XRD techniques. It was found that the addition of Ce did not cause formation of new phases. However, it hinders the nucleation of stable β dendrites in the alloy. The presence of Ce promotes the eutectoid phase transformation and increases the hardness of the alloy. Latent heat of solidification and heat of eutectoid transformation were found to increase on Ce addition. The upward solidification of the alloy against Cu chill was analysed. Chilling had significant influence on solidification parameters, and caused refinement of the microstructure. The addition of Ce to the melt had no effect during chill casting of the alloy.

  17. Effects of fluctuations on propagating fronts

    NASA Astrophysics Data System (ADS)

    Panja, Debabrata

    Propagating fronts are seen in varieties of nonequilibrium pattern forming systems in Physics, Chemistry and Biology. In the last two decades, many researchers have contributed to the understanding of the underlying dynamics of the propagating fronts. Of these, the deterministic and mean-field dynamics of the fronts were mostly understood in late 1980s and 1990s. On the other hand, although the earliest work on the effect of fluctuations on propagating fronts dates back to early 1980s, the subject of fluctuating fronts did not reach its adolescence until the mid 1990s. From there onwards the last few years witnessed a surge in activities in the effect of fluctuations on propagating fronts. Scores of papers have been written on this subject since then, contributing to a significant maturity of our understanding, and only recently a full picture of fluctuating fronts has started to emerge. This review is an attempt to collect all the works on fluctuating (propagating) fronts in a coherent and cogent manner in proper perspective. It is based on the idea of making our knowledge in this field available to a broader audience, and it is also expected to help to collect bits and pieces of loose thread-ends together for possible further investigation.

  18. Front end for GPS receivers

    NASA Technical Reports Server (NTRS)

    Thomas, Jr., Jess Brooks (Inventor)

    1999-01-01

    The front end in GPS receivers has the functions of amplifying, down-converting, filtering and sampling the received signals. In the preferred embodiment, only two operations, A/D conversion and a sum, bring the signal from RF to filtered quadrature baseband samples. After amplification and filtering at RF, the L1 and L2 signals are each sampled at RF at a high selected subharmonic rate. The subharmonic sample rates are approximately 900 MHz for L1 and 982 MHz for L2. With the selected subharmonic sampling, the A/D conversion effectively down-converts the signal from RF to quadrature components at baseband. The resulting sample streams for L1 and L2 are each reduced to a lower rate with a digital filter, which becomes a straight sum in the simplest embodiment. The frequency subsystem can be very simple, only requiring the generation of a single reference frequency (e.g. 20.46 MHz minus a small offset) and the simple multiplication of this reference up to the subharmonic sample rates for L1 and L2. The small offset in the reference frequency serves the dual purpose of providing an advantageous offset in the down-converted carrier frequency and in the final baseband sample rate.

  19. Relativistic ionization fronts in gas jets

    NASA Astrophysics Data System (ADS)

    Lemos, Nuno; Dias, J. M.; Gallacher, J. G.; Issac, R. C.; Fonseca, R. A.; Lopes, N. C.; Silva, L. O.; Mendonça, J. T.; Jaroszynski, D. A.

    2006-10-01

    A high-power ultra-short laser pulse propagating through a gas jet, ionizes the gas by tunnelling ionization, creating a relativistic plasma-gas interface. The relativistic ionization front that is created can be used to frequency up-shift electromagnetic radiation either in co-propagation or in counter-propagation configurations. In the counter-propagation configuration, ionization fronts can act as relativistic mirrors for terahertz radiation, leading to relativistic double Doppler frequency up-shift to the visible range. In this work, we identified and explored, the parameters that optimize the key features of relativistic ionization fronts for terahertz radiation reflection. The relativistic ionization front generated by a high power laser (TOPS) propagating in a supersonic gas jet generated by a Laval nozzle has been fully characterized. We have also performed detailed two-dimensional relativistic particle-in-cell simulations with Osiris 2.0 to analyze the generation and propagation of the ionization fronts.

  20. Coherent structures for front propagation in fluids

    NASA Astrophysics Data System (ADS)

    Mitchell, Kevin; Mahoney, John

    2014-03-01

    Our goal is to characterize the nature of reacting flows by identifying important ``coherent'' structures. We follow the recent work by Haller, Beron-Vera, and Farazmand which formalized the notion of lagrangian coherent structures (LCSs) in fluid flows. In this theory, LCSs were derived from the Cauchy-Green strain tensor. We adapt this perspective to analogously define coherent structures in reacting flows. By this we mean a fluid flow with a reaction front propagating through it such that the propagation does not affect the underlying flow. A reaction front might be chemical (Belousov-Zhabotinsky, flame front, etc.) or some other type of front (electromagnetic, acoustic, etc.). While the recently developed theory of burning invariant manifolds (BIMs) describes barriers to front propagation in time-periodic flows, this current work provides an important complement by extending to the aperiodic setting. Funded by NSF Grant CMMI-1201236.

  1. Thin front propagation in random shear flows.

    PubMed

    Chinappi, M; Cencini, M; Vulpiani, A

    2006-01-01

    Front propagation in time-dependent laminar flows is investigated in the limit of very fast reaction and very thin fronts--i.e., the so-called geometrical optics limit. In particular, we consider fronts stirred by random shear flows, whose time evolution is modeled in terms of Ornstein-Uhlembeck processes. We show that the ratio between the time correlation of the flow and an intrinsic time scale of the reaction dynamics (the wrinkling time tw) is crucial in determining both the front propagation speed and the front spatial patterns. The relevance of time correlation in realistic flows is briefly discussed in light of the bending phenomenon--i.e., the decrease of propagation speed observed at high flow intensities.

  2. Phyllotaxis, pushed pattern-forming fronts, and optimal packing.

    PubMed

    Pennybacker, Matthew; Newell, Alan C

    2013-06-14

    We demonstrate that the pattern forming partial differential equation derived from the auxin distribution model proposed by Meyerowitz, Traas, and others gives rise to all spiral phyllotaxis properties observed on plants. We show how the advancing pushed pattern front chooses spiral families enumerated by Fibonacci sequences with all attendant self-similar properties, a new amplitude invariant curve, and connect the results with the optimal packing based algorithms previously used to explain phyllotaxis. Our results allow us to make experimentally testable predictions. PMID:25165965

  3. Microdomain patterns from directional eutectic solidification and epitaxy

    PubMed

    De Rosa C; Park; Thomas; Lotz

    2000-05-25

    Creating a regular surface pattern on the nanometre scale is important for many technological applications, such as the periodic arrays constructed by optical microlithography that are used as separation media in electrophoresis, and island structures used for high-density magnetic recording devices. Block copolymer patterns can also be used for lithography on length scales below 30 nanometres (refs 3-5). But for such polymers to prove useful for thin-film technologies, chemically patterned surfaces need to be made substantially defect-free over large areas, and with tailored domain orientation and periodicity. So far, control over domain orientation has been achieved by several routes, using electric fields, temperature gradients, patterned substrates and neutral confining surfaces. Here we describe an extremely fast process that leads the formation of two-dimensional periodic thin films having large area and uniform thickness, and which possess vertically aligned cylindrical domains each containing precisely one crystalline lamella. The process involves rapid solidification of a semicrystalline block copolymer from a crystallizable solvent between glass substrates using directional solidification and epitaxy. The film is both chemically and structurally periodic, thereby providing new opportunities for more selective and versatile nanopatterned surfaces.

  4. Directional solidification of eutectic composites in space environment

    NASA Technical Reports Server (NTRS)

    Yue, A. S.

    1972-01-01

    The Ni-Ni3Ta eutectic and a nickel-base alloy containing 30 wt pct Ta were solidified unidirectionally in an electron beam floating zone melting apparatus. It was found that the volume fraction of the Ni3Ta phase in the Ni-Ni3Ta eutectic mixture was increased from 7.6 to 36 volume pct in agreement with the theory as predicted. Tensile properties of the randomly solidified and unidirectionally solidified Ni-Ni3Ta eutectic were determined as function of solidification rate and temperature. It was found that the ultimate tensile strength decreased as both the test temperature and solidification rate increased. An elongation of 40 pct was obtained for a nickelbase alloy containing 30 wt at room temperature. This unusually large elongation was attributed to the superplastic behavior of the alloy. The critical currents versus the external fields at 2.5, 3.0, 3.5 and 4.2 deg for the unidirectionally solidified Pb-Sn eutectic were measured. The values of critical fields at zero critical currents were obtained by extrapolation.

  5. Crystallographic investigation of grain selection during initial solidification

    NASA Astrophysics Data System (ADS)

    Esaka, H.; Kataoka, Y.; Shinozuka, K.

    2016-03-01

    Normally, macroscopic solidified structure consists of chill, columnar and equiaxed zones. In a chill zone, many fine grains nucleate on the mold surface and grow their own preferred growth direction. Only a few of them continue to grow because of grain selection. In order to understand the grain selection process, crystallographic investigation has been carried out in the zone of initial solidification in this study. 10 g of Al-6 wt%Si alloy was melted at 850 °C and poured on the thick copper plate. Longitudinal cross section of the solidified shell was observed by a SEM and analyzed by EBSD. The result of EBSD mapping reveals that crystallographic orientation was random in the range of initial solidification. Further, some grains are elongated along their <100> direction. Columnar grains, whose growth directions are almost parallel to the heat flow direction, develop via grain selection. Here, a dendrite whose growth direction is close to the heat flow direction overgrows the other dendrite whose growth direction is far from the heat flow direction. However, sometimes we observed that dendrite, whose zenith angle is large, overgrew the other dendrite. It can be deduced that the time of nucleation on the mold surface is not constant.

  6. Modelling morphology evolution during solidification of IPP in processing conditions

    SciTech Connect

    Pantani, R. E-mail: fedesantis@unisa.it E-mail: gtitomanlio@unisa.it; De Santis, F. E-mail: fedesantis@unisa.it E-mail: gtitomanlio@unisa.it; Speranza, V. E-mail: fedesantis@unisa.it E-mail: gtitomanlio@unisa.it; Titomanlio, G. E-mail: fedesantis@unisa.it E-mail: gtitomanlio@unisa.it

    2014-05-15

    During polymer processing, crystallization takes place during or soon after flow. In most of cases, the flow field dramatically influences both the crystallization kinetics and the crystal morphology. On their turn, crystallinity and morphology affect product properties. Consequently, in the last decade, researchers tried to identify the main parameters determining crystallinity and morphology evolution during solidification In processing conditions. In this work, we present an approach to model flow-induced crystallization with the aim of predicting the morphology after processing. The approach is based on: interpretation of the FIC as the effect of molecular stretch on the thermodynamic crystallization temperature; modeling the molecular stretch evolution by means of a model simple and easy to be implemented in polymer processing simulation codes; identification of the effect of flow on nucleation density and spherulites growth rate by means of simple experiments; determination of the condition under which fibers form instead of spherulites. Model predictions reproduce most of the features of final morphology observed in the samples after solidification.

  7. Solidification/Stabilization of Elemental Mercury Waste by Amalgamation

    SciTech Connect

    Yim, S. P.; Ahn, B. G.; Lee, H. J.; Shon, J. S.; Chung, H.; Kim, K. J.; Lee, C. K.

    2003-02-24

    Experiments on solidification of elemental mercury waste were conducted by amalgamation with several metal powders such as copper, zinc, tin, brass and bronze. Unlike the previous studies which showed a dispersible nature after solidification, the waste forms were found to possess quite large compressive strengths in both copper and bronze amalgam forms. The durability was also confirmed by showing very minor changes of strength after 90 days of water immersion. Leachability from the amalgam forms is also shown to be low: measured mercury concentration in the leachate by the Toxicity Characteristic Leaching Procedure (TCLP) was well below the Environmental Protection Agency (EPA) limit. Long term leaching behavior by Accelerated Leach Test (ALT) has shown that the leaching process was dominated by diffusion and the effective diffusion coefficient was quite low (around 10-19 cm2/sec). The mercury vapor concentration from the amalgam forms were reduced to a 20% level of that for elemental mercury and to one-hundredth after 3 months.

  8. Convective and interfacial instabilities during solidification of succinonitrile containing ethanol

    NASA Technical Reports Server (NTRS)

    Schaefer, R. J.; Coriell, S. R.

    1982-01-01

    Even though slow convective flow is difficult to detect in solidifying metals, it can readily be observed in transparent materials by observing the motion of small neutrally buoyant particles. Succinonitrile, which solidifies with an unfaceted solid/liquid interface and has well characterized physical properties, is considered an excellent material for such studies. For studies of solute-induced convection, ethanol is a useful addition to succinonitrile since it has a lower density and a somewhat similar molecular structure. Samples of high purity and ethanol-doped succinonitrile are unidirectionally solidified in a vertical temperature gradient. Latex mimcrospheres 2 microns in diameter are suspended in the liquid to reveal the convective flow. Convective and morphological stability is observed as a function of solute concentration and growth velocity. These measurements are compared with theoretical calculations that predict the transition from stability to instability as a function of solidification conditions. The predicted transitions occur at low concentrations and solidification velocities; for this reason, extreme care must be taken in order to eliminate the effects of impurities or thermally induced convection.

  9. Energetics of nonequilibrium solidification in Al-Sm

    NASA Astrophysics Data System (ADS)

    Zhou, S. H.; Napolitano, R. E.

    2008-11-01

    Solution-based thermodynamic modeling, aided by first-principles calculations, is employed here to examine phase transformations in the Al-Sm binary system which may give rise to product phases that are metastable or have a composition that deviates substantially from equilibrium. In addition to describing the pure undercooled Al liquid with a two-state model that accounts for structural ordering, thermodynamic descriptions of the fcc phase, and intermediate compounds ( Al4Sm-β , Al11Sm3-α , Al3Sm-δ , and Al2Sm-σ ) are reanalyzed using special quasirandom structure and first-principles calculations. The possible phase compositions are presented over a range of temperatures using a “Baker-Cahn” analysis of the energetics of solidification and compared with reports of rapid solidification. The energetics associated with varying degrees of chemical partitioning are quantified and compared with experimental observations of the metastable Al11Sm3-α primary phase and reports of amorphous solids.

  10. Solidification and convective instability during early sea ice growth

    NASA Astrophysics Data System (ADS)

    Hitchen, Joseph; Wells, Andrew

    2016-04-01

    Growing sea ice rejects large amounts of cold, salty water into the underlying ocean which contributes to the formation of Antarctic Bottom Water, North Atlantic Deep Water, and maintaining the cold halocline in the Arctic ocean. This cold, salty water is formed by the partial solidification of sea water to form porous sea ice, which is an example of a mushy layer. Convection within the porous ice interior drives the drainage of dense brine into the underlying ocean. We consider how realistic surface cooling and variations in physical properties affect the time-dependent development of early sea ice growth, and the impact on solidification and convective instability within the ice. Whilst many previous studies of mushy layers have focussed on growth at a steady rate, we here model geophysically-motivated settings where the growth rate evolves with time. We quantify how the onset of convection in sea ice depends on the initial salinity of the sea water and the rate of heat loss to the overlying atmosphere, and show that slower cooling rates can promote the formation of larger convection cells within the ice.

  11. Microstructural Development during Directional Solidification of Peritectic Alloys

    NASA Technical Reports Server (NTRS)

    Lograsso, Thomas A.

    1996-01-01

    A thorough understanding of the microstructures produced through solidification in peritectic systems has yet to be achieved, even though a large number of industrially and scientifically significant materials are in this class. One type of microstructure frequently observed during directional solidification consists of alternating layers of primary solid and peritectic solid oriented perpendicular to the growth direction. This layer formation is usually reported for alloy compositions within the two-phase region of the peritectic isotherm and for temperature gradient and growth rate conditions that result in a planar solid-liquid interface. Layered growth in peritectic alloys has not previously been characterized on a quantitative basis, nor has a mechanism for its formation been verified. The mechanisms that have been proposed for layer formation can be categorized as either extrinsic or intrinsic to the alloy system. The extrinsic mechanisms rely on externally induced perturbations to the system for layer formation, such as temperature oscillations, growth velocity variations, or vibrations. The intrinsic mechanisms approach layer formation as an alternative type of two phase growth that is inherent for certain peritectic systems and solidification conditions. Convective mixing of the liquid is an additional variable which can strongly influence the development and appearance of layers due to the requisite slow growth rate. The first quantitative description of layer formation is a model recently developed by Trivedi based on the intrinsic mechanism of cyclic accumulation and depiction of solute in the liquid ahead of the interface, linked to repeated nucleation events in the absence of convection. The objective of this research is to characterize the layered microstructures developed during ground-based experiments in which external influences have been minimized as much as possible and to compare these results to the current the model. Also, the differences

  12. Solidification of eutectic system alloys in space (M-19)

    NASA Technical Reports Server (NTRS)

    Ohno, Atsumi

    1993-01-01

    It is well known that in the liquid state eutectic alloys are theoretically homogeneous under 1 g conditions. However, the homogeneous solidified structure of this alloy is not obtained because thermal convection and non-equilibrium solidification occur. The present investigators have clarified the solidification mechanisms of the eutectic system alloys under 1 g conditions by using the in situ observation method; in particular, the primary crystals of the eutectic system alloys never nucleated in the liquid, but instead did so on the mold wall, and the crystals separated from the mold wall by fluid motion caused by thermal convection. They also found that the equiaxed eutectic grains (eutectic cells) are formed on the primary crystals. In this case, the leading phase of the eutectic must agree with the phase of the primary crystals. In space, no thermal convection occurs so that primary crystals should not move from the mold wall and should not appear inside the solidified structure. Therefore no equiaxed eutectic grains will be formed under microgravity conditions. Past space experiments concerning eutectic alloys were classified into two types of experiments: one with respect to the solidification mechanisms of the eutectic alloys and the other to the unidirectional solidification of this alloy. The former type of experiment has the problem that the solidified structures between microgravity and 1 g conditions show little difference. This is why the flight samples were prepared by the ordinary cast techniques on Earth. Therefore it is impossible to ascertain whether or not the nucleation and growth of primary crystals in the melt occur and if primary crystals influence the formation of the equiaxed eutectic grains. In this experiment, hypo- and hyper-eutectic aluminum copper alloys which are near eutectic point are used. The chemical compositions of the samples are Al-32.4mass%Cu (Hypo-eutectic) and Al-33.5mass%Cu (hyper-eutectic). Long rods for the samples are

  13. Experiments and simulations of RT and RM fronts

    NASA Astrophysics Data System (ADS)

    Lopez, P.; Gushkov, S.

    2009-04-01

    Experimental and numerical results on the advance of a mixing or non-mixing front occurring at a density interface due to gravitational acceleration are analyzed considering the fractal and spectral structure of the front. The experimental configuration consists on a unstable two layer system held by a removable plate in a box for the Rayleigh-Taylor fronts and shock tube high Mach number impulse across a density interface air/SF6. The evolution of the turbulent mixing layer and its complex configuration is studied taking into account the dependence on the initial modes at the early stages and its spectral, self-similar information. Most models of the turbulent mixing evolution generated by hydrodynamics instabilities do not include any dependence on initial conditions, but in many relevant physical problems this dependence is very important, for instance, in Inertial Confinement Fussion target implosion. We discuss simple initial conditions (such as a jet array versus a plate removal) with the aid of numerical models. The analysis of Kelvin-Helmholtz, Rayleigh-Taylor, Richtmyer-Meshkov and of accelerated instabilities is presented locally, and seen to dominate the turbulent cascade mixing zone differently under different initial conditions. Fractal and neuron network analysis of Turbulent Mixing under RT and RM instabilities are presented comparing the different experiments and numerical simulations.

  14. A Life Cycle Assessment of a Magnesium Automotive Front End

    SciTech Connect

    Das, Sujit; Dubreuil, Alain; Bushi, Lindita; Tharumarajah, Ambalavanar

    2009-01-01

    The Magnesium Front End Research and Development (MFERD) project under the sponsorship of Canada, China and USA aims to develop key technologies and a knowledge base for increased use of magnesium in automobile. The goal of this life cycle assessment (LCA) study is to compare the energy and potential environmental impacts of advanced magnesium based front end parts of a North America built 2007 GM-Cadillac CTS with the standard carbon steel based design. This LCA uses the 'cradle-to-grave' approach by including primary material production, semi-fabrication production, autoparts manufacturing and assembly, transportation, use phase and end-of-life processing of autoparts. This LCA study was done in compliance with international standards ISO 14040:2006 and ISO 14044:2006. Furthermore, the LCA results for aluminum based front end autopart are presented. While weight savings result in reductions in energy use and carbon dioxide emissions during the use of the car, the impacts of fabrication and recycling of lightweight materials are substantial in regard to steel. Pathways for improving sustainability of magnesium use in automobiles through material management and technology improvements including recycling are also discussed.

  15. Dipolarization front and current disruption

    NASA Astrophysics Data System (ADS)

    Lui, A. T. Y.

    2016-10-01

    The modification of current density on the dawn-dusk cross section of the magnetotail with the earthward approach of a dipolarization front (DF) is examined through the recently published results of a three-dimensional (3-D) particle-in-cell (PIC) simulation. It is found that the current density intensifies by 37% abruptly within 1.5 ion gyrotime as the DF approaches and shows localized regions with north-south extrusions. After reaching its peak value, it undergoes a drastic current reduction (DCR) by 65% within 2 ion gyrotime. Breakdown of the frozen-in condition occurs in the neutral sheet region in association with DCR, demonstrating the non-MHD behavior of the phenomenon. The evolution of current density from this 3-D PIC simulation bears several similarities to those observed for the current disruption (CD) phenomenon, such as explosive growth and disruption of the current density leading to a breakdown of the frozen-in condition. The evolution is also similar to those from a previous two-dimensional (2-D) PIC simulation specially designed to investigate the nonlinear evolution of the cross-field current instability for CD. One interpretation of these findings is that CD and substorm triggering can be associated with earthward intrusion of a DF into the near-Earth plasma sheet as indicated by previous Cluster and Time History of Events and Macroscale Interactions during Substorms observations. An alternative interpretation is that both DF and CD are consequences of a global evolution from an ion-tearing-like instability of the magnetotail.

  16. Life on the front lines.

    PubMed

    Hern, W M

    1994-01-01

    Warren Hern's reminiscences about his experiences as medical director of the Boulder (Colorado) Abortion Clinic and as an abortion provider in private practice provide support for his statement, "Every doctor in America who does abortions lives under a death threat." Shortly after the clinic was opened, a group of anti-abortion physicians pressured the Boulder County Medical Society to pass a resolution declaring the clinic a "clear and present danger" that should be shut down by local health boards. As the only freestanding abortion clinic in the state in the mid-1970's, the Boulder center was targeted by the Right-to-Life Committee picketers and Dr. Hern was harassed in his home and in public. When Dr. Hern left the clinic a year later to establish a private practice specializing in pregnancy termination, the picketers followed. After release of a textbook he prepared on abortion practice, the publisher was deluged with hate mail and threats of boycott, leading them to withdraw the text from its list. Violent attacks on abortion clinics accelerated after Reagan's election and bullets were fired into Hern's waiting room. Randall Terry, national head of Operation Rescue, prayed for Hern's death at a rally in front of his clinic. By the time Dr. David Gunn was assassinated by an anti-abortionist in March 1993, there had been over 1285 acts of violence against abortion facilities and more than 100 facilities had been completely destroyed. The transgression for which Dr. Gunn was murdered was that he sought to save the lives and futures of countless women and support their right to become full participants in society.

  17. Io in Front of Jupiter

    NASA Technical Reports Server (NTRS)

    2000-01-01

    Jupiter's four largest satellites, including Io, the golden ornament in front of Jupiter in this image from NASA's Cassini spacecraft, have fascinated Earthlings ever since Galileo Galilei discovered them in 1610 in one of his first astronomical uses of the telescope.

    Images from Cassini that will be released over the next several days capture each of the four Galilean satellites in their orbits around the giant planet.

    This true-color composite frame, made from narrow angle images taken on Dec. 12, 2000, captures Io and its shadow in transit against the disk of Jupiter. The distance of the spacecraft from Jupiter was 19.5 million kilometers (12.1 million miles). The image scale is 117 kilometers (73 miles) per pixel.

    The entire body of Io, about the size of Earth's Moon, is periodically flexed as it speeds around Jupiter and feels, as a result of its non-circular orbit, the periodically changing gravitational pull of the planet. The heat arising in Io's interior from this continual flexure makes it the most volcanically active body in the solar system, with more than 100 active volcanoes. The white and reddish colors on its surface are due to the presence of different sulfurous materials. The black areas are silicate rocks.

    Cassini is a cooperative project of NASA, the European Space Agency and the Italian Space Agency. The Jet Propulsion Laboratory, a division of the California Institute of Technology in Pasadena, manages the Cassini mission for NASA's Office of Space Science, Washington, D.C.

  18. On the behaviour of foreign particles at an advancing solid-liquid interface

    NASA Astrophysics Data System (ADS)

    Pötschke, Jürgen; Rogge, Volker

    1989-03-01

    The present paper describes a theoretical approach to the behaviour at advancing solid-liquid interfaces of foreign particles present in the melt as a separate phase. The temperature field and the influence of a contaminant in the melt were taken into account. The equations which arose were solved numerically. The numerical data can be described with satisfactory accuracy by a function, so that the result can be communicated in the form of a self-contained expression. The use of this equation is found to be in good agreement with recent measurements of latex particles in water: the model gives the critical solidification velocity at which the latex particles of a specific size are only just pushed along by the ice front. An assessment of other measured values given in the literature is not possible since the material values and experimental parameters are not completely known. To consolidate the theory, therefore, further quantitative measurements of systems with known material values, interfacial free energies in particular, are required.

  19. Effects of Gravity on the Double-Diffusive Convection during Directional Solidification of a Non-Dilute Alloy with Application to the HgCdTe

    NASA Technical Reports Server (NTRS)

    Bune, Andris; Gillies, Donald; Lehoczky, Sandor

    1999-01-01

    General 2-D and 3-D finite element model of non-dilute alloy solidification was used to simulate growth of HgCdTe in terrestrial and microgravity conditions. Parametric research was undertaken to investigate effects of gravity level, gravity vector orientation and growth velocity on the pattern of melt convection, shape of crystal/melt interface and radial thermal gradient. Verification of the model was undertaken by comparison with previously published results. For low growth velocities plane front solidification occurs. The location and the shape of the interface was determined using melting temperatures obtained from the HgCdTe liquidus curve. The low thermal conductivity of the solid HgCdTe causes thermal short circuit through the ampoule walls, resulting in curved isotherms in the vicinity of the interface. Double-diffusive convection in the melt is caused by radial temperature gradients and by material density inversion with temperature. Cooling from below and the rejection at the solid-melt interface of the heavier HgTe-rich solute each tend to reduce convection. Because of these complicating factors dimensional rather then non-dimensional modeling was performed. For gravity levels higher then 10(exp -7) of terrestrial one it was found that the maximum convection velocity is extremely sensitive to gravity vector orientation and can be reduced at least by 50% by choosing proper orientation of the ampoule. The predicted interface shape is in agreement with one obtained experimentally by quenching.

  20. Analysis of Residual Acceleration Effects on Transport and Segregation During Directional Solidification of Tin-Bismuth in the MEPHISTO Furnace Facility

    NASA Technical Reports Server (NTRS)

    Alexander, J. Iwan D.

    1998-01-01

    The research accomplishments summarized in this Final Report during the period from 3/95 to 3/98, which included a 12 months no-cost extension granted at the end of the nominal 2 year period of performance. The report has 5 sections, in section 1 the objectives are presented, a task description is given and the background and significance of the work is outlined. In section 2 the research accomplishments are summarized. In section 3 publications and presentations are listed. Student participation is listed in 4. The work is summarized in section 5. and references for sections 1 and 2 are supplied in section 6. The object of this work, is to approach the problem of determining the transport conditions (and effects of residual acceleration) during the plane-front directional solidification of a tin-bismuth alloy under low gravity conditions. The work involved using a combination of 2- and 3-D numerical models, scaling analyses, ID models and the results of ground-based and low-gravity experiments. The experiments conducted in the MEPHISTO furnace facility during the USW-3 space flight which took place between February 22 through March 6, 199). This experiment represents an unprecedented opportunity to make a quantitative correlation between residual accelerations and the response of an actual experimental solidification

  1. Effects of Gravity on the Double-Diffusive Convection During Directional Solidification of a Non-Dilute Alloy with Application to HgCdTe

    NASA Technical Reports Server (NTRS)

    Bune, Andris V.; Gillies, Donald C.; Lehoczky, Sandor L.

    1999-01-01

    A general 2-D and 3-D finite element model of non-dilute alloy solidification was used to simulate growth of HgCdTe in terrestrial and microgravity conditions. Verification of the 3-D model was undertaken by comparison with previously published results on convection in an inclined cylinder. For low growth velocities, plane front solidification occurs. The location and the shape of the interface were determined using melting temperatures obtained from the HgCdTe liquidus curve. The low thermal conductivity of the solid HgCdTe causes a thermal short circuit through the ampoule walls, resulting in curved isotherms in the vicinity of the interface. Double-diffusive convection in the melt is caused by radial temperature gradients and by material density inversion due to the combined effects of composition and temperature. Cooling from below and the rejection at the solid-melt interface of the heavier HgTe-rich solute each tend to reduce convection. Because of these complicating factors, dimensional rather than non-dimensional modeling was performed. the predicted interface shape is in agreement with one obtained experimentally by quenching.

  2. Cold Fronts in Cold Dark Matter Clusters

    NASA Astrophysics Data System (ADS)

    Nagai, Daisuke; Kravtsov, Andrey V.

    2003-04-01

    Recently, high-resolution Chandra observations revealed the existence of very sharp features in the X-ray surface brightness and temperature maps of several clusters. These features, called cold fronts, are characterized by an increase in surface brightness by a factor >~2 over 10-50 kpc accompanied by a drop in temperature of a similar magnitude. The existence of such sharp gradients can be used to put interesting constraints on the physics of the intracluster medium (ICM) if their mechanism and longevity are well understood. Here, we present results of a search for cold fronts in high-resolution simulations of galaxy clusters in cold dark matter models. We show that sharp gradients with properties similar to those of observed cold fronts naturally arise in cluster mergers when the shocks heat gas surrounding the merging subcluster, while its dense core remains relatively cold. The compression induced by supersonic motions and shock heating during the merger enhance the amplitude of gas density and temperature gradients across the front. Our results indicate that cold fronts are nonequilibrium transient phenomena and can be observed for a period of less than a billion years. We show that the velocity and density fields of gas surrounding the cold front can be very irregular, which would complicate analyses aiming to put constraints on the physical conditions of the ICM in the vicinity of the front.

  3. Effect of Crucible Diameter Reduction on the Convection, Macrosegregation, and Dendritic Morphology during Directional Solidification of Pb-2.2 Wt Pct Sb Alloy

    NASA Technical Reports Server (NTRS)

    Chen, Jun; Tewari, S. N.; Magadi, G.; DeGroh, H. C., III

    2003-01-01

    The Pb-2.2 wt pct Sb alloy has been directionally solidified in 1-, 2-, 3-, and 7-mm-diameter crucibles with planar and dendritic liquid-solid interface orphology. For plane front solidification, the experimentally observed macrosegregation along the solidified length follows the relationship proposed by Favier. Application of a 0.4 T transverse magnetic field has no effect on the extent of convection. Reducing the ampoule diameter appears to decrease the extent of convection. However, extensive convection is still present even in the 1-mm-diameter crucible. An extrapolation of the observed behavior indicated that nearly diffusive transport conditions require ampoules that are about 40 microns in diameter. Reduction of the crucible diameter does not appear to have any significant effect on the primary dendrite spacing. However, it results in considerable distortion of the dendrite morphology and ordering. This is especially true for the 1-mm diameter samples.

  4. Problems and solutions for drawing fronts objectively

    NASA Astrophysics Data System (ADS)

    McCann, Donald W.; Whistler, James P.

    2001-06-01

    A recent requirement charged to the Aviation Weather Center (AWC) is to produce significant weather charts for aviation users with, among other forecast products, forecast locations of significant fronts. To increase forecaster productivity, the AWC decided to evaluate the possibility that fronts should be first drawn objectively. Hewson (1998) describes the basic technique which uses a variation on the Renard & Clarke (1965) frontal locator function to find the fronts. The AWC had to overcome many problems in implementing Hewson's techniques. This paper illuminates the problems and describes the AWC solutions. As a result of the AWC's success, objective frontal analyses and forecasts are now a reality, and the productivity of forecasters increased.

  5. Collisionless ion dynamics in the shock front

    NASA Astrophysics Data System (ADS)

    Gedalin, Michael

    2016-07-01

    In the vicinity of the shock front the dynamics of ions is governed by the macroscopic regular electric and magnetic field of the shock. Upon crossing the shock the thermal ions form a non-gyrotropic distribution. The pressure of these non-gyrotropic ions shapes the downstream magnetic field. High-energy ions behave in the shock front as test particles under the influence on the macroscopic fields. The reflection and transmission coefficients of high-energy ions at an oblique shock front is not sensitive to the shock structure and depends only on the global magnetic field change at the shock.

  6. Isothermal solidification stage during transient liquid-phase bonding single-crystal superalloys

    NASA Astrophysics Data System (ADS)

    Sheng, Naicheng; Liu, Jide; Jin, Tao; Sun, Xiaofeng; Hu, Zhuangqi

    2014-04-01

    In this work, the isothermal solidification stage during transient liquid-phase bonding (TLP) single-crystal superalloys has been investigated. Experiments were performed to ascertain the bonding microstructures and the kinetics during the isothermal solidification. The results have shown that the isothermal solidification stage deviates from the standard parabolic TLP models. Lots of the borides with fine, short bar and acicular morphologies formed in the diffusion affected zone (DAZ) in the thick wall and thin wall substrate specimens at the isothermal solidification stage. Electron probe microanalysis results have shown that there exists B composition peak in the DAZ. Examination of the bonding kinetics presented that there are three stages in the isothermal solidification stage: initial stage, transient stage and final stage with different growth velocity of the isothermal solidification zone (ISZ). And the relationship of the width of the ISZ with the square root of the bonding time didn't satisfy the parabolic relationship. Based on the microstructures and kinetics observed, a film ISZ mechanism is proposed, and a model is constructed to illustrate the isothermal solidification stage during bonding single-crystal superalloys.

  7. Advanced Canard in 12 Foot Tunnel

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Advanced-concepts model plane with front canards, winglets and pusher propellers, in 12 Foot Low-Speed Tunnel. Photograph published in Winds of Change, 75th Anniversary NASA publication, (page 12), by James Schultz.

  8. Casting Simulation Within the Framework of ICME: Coupling of Solidification, Heat Treatment, and Structural Analysis

    NASA Astrophysics Data System (ADS)

    Guo, Jianzheng; Scott, Sam; Cao, Weisheng; Köser, Ole

    2016-05-01

    Integrated computational materials engineering (ICME) is becoming a compulsory practice for developing advanced materials, re-thinking manufacturing processing, and engineering components to meet challenging design goals quickly and cost-effectively. As a key component of the ICME approach, a numerical approach is being developed for the prediction of casting microstructure, defects formation and mechanical properties from solidification to heat treatment. Because of the processing conditions and complexity of geometry, material properties of a cast part are not normally homogeneous. This variation and the potential weakening inherent in manufacturing are currently accommodated by incorporating large safety factors that counter design goals. The simulation of the different manufacturing process stages is integrated such that the resultant microstructure of the previous event is used as the initial condition of the following event, ensuring the tracking of the component history while maintaining a high level of accuracy across these manufacturing stages. This paper explains the significance of integrated analytical prediction to obtain more precise simulation results and sets out how available techniques may be applied accordingly.

  9. In Situ Synchrotron X-ray Study of Ultrasound Cavitation and Its Effect on Solidification Microstructures

    NASA Astrophysics Data System (ADS)

    Mi, Jiawei; Tan, Dongyue; Lee, Tung Lik

    2015-08-01

    Considerable progress has been made in studying the mechanism and effectiveness of using ultrasound waves to manipulate the solidification microstructures of metallic alloys. However, uncertainties remain in both the underlying physics of how microstructures evolve under ultrasonic waves, and the best technological approach to control the final microstructures and properties. We used the ultrafast synchrotron X-ray phase contrast imaging facility housed at the Advanced Photon Source, Argonne National Laboratory, US to study in situ the highly transient and dynamic interactions between the liquid metal and ultrasonic waves/bubbles. The dynamics of ultrasonic bubbles in liquid metal and their interactions with the solidifying phases in a transparent alloy were captured in situ. The experiments were complemented by the simulations of the acoustic pressure field, the pulsing of the bubbles, and the associated forces acting onto the solidifying dendrites. The study provides more quantitative understanding on how ultrasonic waves/bubbles influence the growth of dendritic grains and promote the grain multiplication effect for grain refinement.

  10. Control of dendrite growth by a magnetic field during directional solidification

    NASA Astrophysics Data System (ADS)

    Dai, Yanchao; Du, Dafan; Hou, Long; Gagnoud, Annie; Ren, Zhongming; Fautrelle, Yves; Moreau, Rene; Li, Xi

    2016-04-01

    In this work, the alignment behavior of three kinds of dendrites (Al3Ni, α-Al and Al2Cu dendrites) with a remarkable crystalline anisotropy during directional solidification under an axial magnetic field is studied by the EBSD technology. Experimental results reveal that the magnetic field is capable of tailoring the dendrite alignment during directional solidification. Further, based on the crystalline anisotropy, a method to control the dendrite alignment by adjusting the angle between the magnetic field and the solidification direction is proposed.

  11. Long-time dynamics of the directional solidification of rodlike eutectics.

    PubMed

    Perrut, Mikaël; Akamatsu, Silvère; Bottin-Rousseau, Sabine; Faivre, Gabriel

    2009-03-01

    We report long-duration real-time observations of the dynamics of hexagonal (rodlike) directional-solidification patterns in bulk samples of a transparent eutectic alloy. A slight forward curvature of the isotherms induces a slow dilatation of the growth pattern at constant solidification rate and triggers the rod-splitting instability. At long times, the rod-splitting frequency exactly balances the dilatation driven by the curved isotherms. The growth pattern is then disordered and nonstationary but has a sharply selected mean spacing. Well-ordered growth patterns can be grown using time-dependent solidification rates.

  12. Directional solidification of alloys in systems containing a liquid miscibility gap

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Lograso, T. A.; Hellawell, A.

    1982-01-01

    The problem considered is the unidirectional growth of alloys close to monotectic composition and within the miscibility gap when the direction of gravity is down the temperature gradient (solidification upwards) or up the temperature gradient (solidification downwards). The systems Al-In and Al-Bi are taken as examples. With solidification upwards it is shown that bulk liquid composition adjusts to that of the monotectic while in the reverse situation, the bulk liquid gradually rises. In the former case it is possible to grow aligned fibrous structures of monotectic composition but in the latter the microstructures are irregular and globular.

  13. Cooling and solidification of liquid-metal drops in a gaseous atmosphere

    NASA Technical Reports Server (NTRS)

    Mccoy, J. K.; Markworth, A. J.; Collings, E. W.; Brodkey, R. S.

    1992-01-01

    The free fall of a liquid-metal drop, heat transfer from the drop to its environment, and solidification of the drop are described for both gaseous and vacuum atmospheres. A simple model, in which the drop is assumed to fall rectilinearly, with behavior like that of a rigid particle, is developed to describe cooling behavior. Recalescence of supercooled drops is assumed to occur instantaneously when a specified temperature is passed. The effects of solidification and experimental parameters on drop cooling are calculated and discussed. Major results include temperature as a function of time, and of drag, time to complete solidification, and drag as a function of the fraction of the drop solidified.

  14. The solidification under zero gravity conditions of binary alloys exhibiting solid state immiscibility

    NASA Technical Reports Server (NTRS)

    Johnson, A. A.; Anantatmula, R. P.; Horylev, R. J.; Gupta, S. P.; Vatne, R. S.

    1975-01-01

    The solidification behavior of gold-silicon alloys containing up to 25 at. % silicon was studied, and a mathematical model of gravity segregation during solidification was developed. A background of knowledge is provided which can be used in the design of zero gravity solidification experiments to be carried out in the 300-ft drop tower, in Aerobee rockets and in future space missions. Such experiments are needed to develop the basic scientific knowledge required for the design of economically viable space manufacturing processes. Some preliminary zero gravity experiments were carried out on a gold-25 at. % silicon alloy using the drop tower facility.

  15. Solidification rate influence on orientation and mechanical properties of MAR-M-246+Hf

    NASA Technical Reports Server (NTRS)

    Hamilton, D.

    1983-01-01

    The influence of solidification rates on the orientation and mechanical properties of MAR-M-246+Hf was studied. The preferred orientation was found to be (001) for single crystals, with all samples with 45 degrees of (001). Tensile tests were performed at room temperature. The anisotropy of directionally solidified MAR-M-246+Hf was demonstrated by gage section deformation. Dendrite arm spacing and crystal growth were found to depend on solidification rates and source material conditions. The greatest strength occurred at lower solidification rates. Some single crystals were grown by control of growth rates without seeding.

  16. Heat conduction fronts in planetary nebulae

    NASA Technical Reports Server (NTRS)

    Soker, Noam

    1994-01-01

    We present arguments which suggest that many of the x-ray, some optical, and some UV observations of planetary nebulae, can be explained by the presence of heat conduction fronts. The heat flows from the hot bubble formed by the shocked fast wind to the cool shell and halo. Heat conduction fronts are likely to account for emission of x rays from plasma at lower temperature than the expected temperature of the hot bubble. In the presence of magnetic fields, only a small fraction of the fast wind luminosity emerges as radiation. Heat conduction fronts can naturally produce some unusual line flux ratios, which are observed in some planetary nebulae. Heat conduction fronts may heat the halo and cause some material at the inner surface of the shell to expand slower than the rest of the shell. In the presence of an asymmetrical magnetic field, this flow, the x-ray intensity, and the emission lines, may acquire asymmetrical structure as well.

  17. Leap Day 2012 Severe Storm Front

    NASA Video Gallery

    This movie was created using GOES-13 visible and infrared satellite imagery from Feb. 28 at 1245 UTC (7:45 a.m. EST) through March 1, and shows the progression of the cold front and associated low ...

  18. Front-End Analysis Cornerstone of Logistics

    NASA Technical Reports Server (NTRS)

    Nager, Paul J.

    2000-01-01

    The presentation provides an overview of Front-End Logistics Support Analysis (FELSA), when it should be performed, benefits of performing FELSA and why it should be performed, how it is conducted, and examples.

  19. Nonperturbative light-front Hamiltonian methods

    NASA Astrophysics Data System (ADS)

    Hiller, J. R.

    2016-09-01

    We examine the current state-of-the-art in nonperturbative calculations done with Hamiltonians constructed in light-front quantization of various field theories. The language of light-front quantization is introduced, and important (numerical) techniques, such as Pauli-Villars regularization, discrete light-cone quantization, basis light-front quantization, the light-front coupled-cluster method, the renormalization group procedure for effective particles, sector-dependent renormalization, and the Lanczos diagonalization method, are surveyed. Specific applications are discussed for quenched scalar Yukawa theory, ϕ4 theory, ordinary Yukawa theory, supersymmetric Yang-Mills theory, quantum electrodynamics, and quantum chromodynamics. The content should serve as an introduction to these methods for anyone interested in doing such calculations and as a rallying point for those who wish to solve quantum chromodynamics in terms of wave functions rather than random samplings of Euclidean field configurations.

  20. On the stability of subsonic thermal fronts

    SciTech Connect

    Ibanez S, Miguel H.; Shchekinov, Yuri; Bessega L, Maria C.

    2005-08-15

    The stability of subsonic thermal fronts against corrugation is analyzed and an exact dispersion relation is obtained taking into account the compressibility of the gas. For heat fronts, this dispersion equation has an unstable root ({omega}{sub ex}) corresponding to the Landau-Darrieus unstable mode ({omega}{sub 0}) modified by the compressional effects. In particular, the exact solution shows a conspicuous maximum very close to the value of the intake Mach number M{sub 1} at which a Chapman-Jouguet deflagration wave behind the heat front is formed. Cooling fronts are stable for corrugation-like disturbances. A maximum damping as well as a maximum in the frequency occur at a value of M{sub 1} depending on the value of the normalized cooling q.