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Sample records for ag-cu alloy fillers

  1. Phase Evolution in the Pd-Ag-CuO Air Braze Filler Metal Alloy System

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2006-08-01

    Palladium was added as a ternary component to a series of copper oxide-silver alloys in an effort to increase the use temperature of these materials for potential ceramic air brazing applications. Phase equilibria in the ternary Pd-Ag-CuO system were investigated via differential scanning calorimetry (DSC) and a series of quenching experiments. Presented here are the latest findings on this system and a construction of the corresponding ternary phase diagram for low-to-moderate additions of palladium. The analysis included samples with higher palladium additions than were studied in the past, as well as an analysis of the composition-temperature trends in the Ag-CuO miscibility gap with palladium addition. It was found that the addition of palladium increases the solidus and liquidus and caused three phase zones to appear as expected by the phase rule. Furthermore, the palladium additions cause the miscibility gap boundary extending from the former binary eutectic to shift to lower silver-to-copper ratios.

  2. Formation of interfacial microstructure in brazing of Si{sub 3}N{sub 4} with Ti-activated Ag-Cu filler alloys

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.

    1995-04-15

    Advanced ceramics like silicon nitride are increasingly used as structural components in demanding applications such as turbine engines and heat exchangers. Owing to the difficulties in fabrication of complicated geometries from brittle ceramics, like Si{sub 3}N{sub 4}, adequate joining techniques have to be provided. Brazing with active filler metals, most of which are based on the Ag-Cu-Ti system, is increasingly used for joining of Si{sub 3}N{sub 4} to other ceramics and metals. The present work concentrates on the formation of the interfacial microstructures in the brazing of silicon nitride with AgCuTi alloys using both thermodynamic analysis and brazing experiments. This article is part of a larger program, in which the role of titanium in active brazing of ceramics has been studied. The interfacial reactions were investigated by brazing Si{sub 3}N{sub 4} with two commercial filler alloys and with different binary AgCu filler alloys produced in the laboratory. Phases formed during joining were characterized with the SEM/EPMA and SIMS techniques. The thermodynamic information is obtained from the descriptions of the ternary Ti-Si-N and Ti-Cu-Ag systems assessed in previous studies and from the literature concerning the Ag-Si and Cu-Si systems.

  3. Phase-dependent corrosion of titanium-to-stainless steel joints brazed by Ag-Cu eutectic alloy filler and Ag interlayer

    NASA Astrophysics Data System (ADS)

    Lee, M. K.; Park, J. J.; Lee, J. G.; Rhee, C. K.

    2013-08-01

    The electrochemical corrosion properties of Ti-STS dissimilar joints brazed by a 72Ag-28Cu alloy filler and an Ag interlayer were studied in a 3.5% NaCl solution using potentiodynamic polarization and ac impedance spectroscopy. For a joint with a layered structure of Ti(base)/TiAg/Ag solid solution/Ag-Cu eutectic/STS(base), galvanic corrosion mostly occurred in the TiAg phase with a severe material loss, indicating that the TiAg layer acted as an anode in the galvanic couple in the layered joint. The Ag-rich solid solution layer was also corroded to a certain extent, but the corrosion in this layer was dominated by the selective pitting corrosion of the eutectic Cu-rich phase. With an increase in the brazing temperature, the Cu-rich phases disappeared owing to the enhanced isothermal solidification effect, leading to an improvement of the corrosion resistance.

  4. Al2O3/SUS304 Brazing via AgCuTi-W Composite as Active Filler

    NASA Astrophysics Data System (ADS)

    Su, Cherng-Yuh; Zhuang, Xie-Zongyang; Pan, Cheng-Tang

    2014-03-01

    Alumina ceramic (α-Al2O3) was brazed to stainless steel (SUS304) using an Ag-Cu-Ti + W composite filler and a traditional active brazing filler alloy (CuSil-ABA). Then, the effects of the presence of W particles and of the brazing parameters on the microstructures and mechanical properties of the brazed joints were investigated. The maximum tensile strength of the joints obtained using Ag-Cu-Ti + W composite filler was 13.2 MPa, which is similar to that obtained using CuSil-ABA filler (13.5 MPa). When the joint was brazed at 930 °C for 30 min, the tensile strengths decreased for both kinds of fillers, although the strength was slightly higher for the Ag-Cu-Ti + W composite filler than for the Ag-Cu-Ti filler. The interfacial microstructure results show that the Ti reacts with W to form a Ti-W-O compound in the brazing alloy. When there are more W particles in the brazing alloy, the thickness of the Ti X O Y reaction layer near the alumina ceramic decreases. Moreover, W particles added to the brazing alloy can reduce the coefficient of thermal expansion of the brazing alloy, which results in lower residual stress between the Al2O3 and SUS304 in the brazing joints and thus yields higher tensile strengths as compared to those obtained using the CuSil-ABA brazing alloy.

  5. Investigation of Pd-Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong; Hardy, John S.; Darsell, Jens T.

    2006-01-01

    This paper reports on the effects of palladium on the liquidus/solidus temperatures and wetting behavior of a series of Ag-CuOx air braze filler metals. Currently, the maximum operating temperature of the Ag-CuOx system is limited by its eutectic temperature of ~935°C. One strategy to increase the maximum operational temperature of this family of filler metals is to add a higher melting noble alloying element. In the current study, we examined the effects of palladium additions on the melting characteristics of the Ag-CuO materials and the wetting properties of the resulting air braze filler metals with respect to alumina. It was found that while the addition of Pd causes the anticipated increase in the melting temperature, it does so at a sacrifice in wetting properties. The extent of both effects and therefore the opportunity to trade-off the two properties in order to develop an optimized higher temperature air braze depends on concentrations of both the palladium and copper oxide.

  6. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-02-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  7. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  8. Investigation of Pd-Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong; Weil, K. Scott

    2006-01-10

    Palladium was added as a ternary component to a series of silver - copper oxide alloys in an effort to increase the use temperature of these materials for potential ceramic air brazing applications. Large portions of the silver component of the Ag-CuO system were substituted by palladium forming the following alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments that palladium causes an increase in the wetting angle for all of the samples tested. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicates that the microstructure of the braze consists of Ag-Pd solid solution with CuOx precipitates. In general, a reaction layer consisting of CuAlO2 forms adjacent to the alumina substrate. However, the formation of this layer is apparently hindered by the addition of large amounts of palladium, causing poor wetting behavior, as denoted by substantial porosity found along

  9. Advances of Ag, Cu, and Ag-Cu alloy nanoparticles synthesized via chemical reduction route

    NASA Astrophysics Data System (ADS)

    Tan, Kim Seah; Cheong, Kuan Yew

    2013-04-01

    Silver (Ag) and copper (Cu) nanoparticles have shown great potential in variety applications due to their excellent electrical and thermal properties resulting high demand in the market. Decreasing in size to nanometer scale has shown distinct improvement in these inherent properties due to larger surface-to-volume ratio. Ag and Cu nanoparticles are also shown higher surface reactivity, and therefore being used to improve interfacial and catalytic process. Their melting points have also dramatically decreased compared with bulk and thus can be processed at relatively low temperature. Besides, regularly alloying Ag into Cu to create Ag-Cu alloy nanoparticles could be used to improve fast oxidizing property of Cu nanoparticles. There are varieties methods have been reported on the synthesis of Ag, Cu, and Ag-Cu alloy nanoparticles. This review aims to cover chemical reduction means for synthesis of those nanoparticles. Advances of this technique utilizing different reagents namely metal salt precursors, reducing agents, and stabilizers, as well as their effects on respective nanoparticles have been systematically reviewed. Other parameters such as pH and temperature that have been considered as an important factor influencing the quality of those nanoparticles have also been reviewed thoroughly.

  10. Au-Ag-Cu nano-alloys: tailoring of permittivity

    NASA Astrophysics Data System (ADS)

    Hashimoto, Yoshikazu; Seniutinas, Gediminas; Balčytis, Armandas; Juodkazis, Saulius; Nishijima, Yoshiaki

    2016-04-01

    Precious metal alloys enables new possibilities to tailor materials for specific optical functions. Here we present a systematic study of the effects of a nanoscale alloying on the permittivity of Au-Ag-Cu metals at 38 different atomic mixing ratios. The permittivity was measured and analyzed numerically by applying the Drude model. X-ray diffraction (XRD) revealed the face centered cubic lattice of the alloys. Both, optical spectra and XRD results point towards an equivalent composition-dependent electron scattering behavior. Correlation between the fundamental structural parameters of alloys and the resulting optical properties is elucidated. Plasmonic properties of the Au-Ag-Cu alloy nanoparticles were investigated by numerical simulations. Guidelines for designing plasmonic response of nano- structures and their patterns are presented from the material science perspective.

  11. Au-Ag-Cu nano-alloys: tailoring of permittivity

    PubMed Central

    Hashimoto, Yoshikazu; Seniutinas, Gediminas; Balčytis, Armandas; Juodkazis, Saulius; Nishijima, Yoshiaki

    2016-01-01

    Precious metal alloys enables new possibilities to tailor materials for specific optical functions. Here we present a systematic study of the effects of a nanoscale alloying on the permittivity of Au-Ag-Cu metals at 38 different atomic mixing ratios. The permittivity was measured and analyzed numerically by applying the Drude model. X-ray diffraction (XRD) revealed the face centered cubic lattice of the alloys. Both, optical spectra and XRD results point towards an equivalent composition-dependent electron scattering behavior. Correlation between the fundamental structural parameters of alloys and the resulting optical properties is elucidated. Plasmonic properties of the Au-Ag-Cu alloy nanoparticles were investigated by numerical simulations. Guidelines for designing plasmonic response of nano- structures and their patterns are presented from the material science perspective. PMID:27118459

  12. [Determination of Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES].

    PubMed

    Yang, X

    1997-06-01

    A method of simultaneous and direct determination for Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES is reported. The spectral interferences and effect of acidity have been investigated. Working conditions were optimized. The method has been applied to the analysis of silver brazing filler metals with RSD of 4-7% and recovery of 94-105%. This method was accurate, simple and rapid.

  13. Effect of filler metal composition on the strength of yttria stabilized zirconia joints brazed with Pd-Ag-CuOx

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2008-09-08

    The Ag-CuOx system is of interest to be used to be used as an air braze filler metal for joining high temperature electrochemical devices. Previous work has shown that the melting temperatures can be increased by adding palladium to Ag-CuOx and it is expected that this may aid high temperature stability. This work compares the room temperature bend strength of joints made between yttria-stabilized zirconia (YSZ) air brazed using Ag-CuOx without palladium and with 5 and 15mol% palladium additions. It has been found that in general palladium decreases joint strength, especially in low copper oxide compositions filler metals. At high copper oxide contents, brittle fracture through both copper oxide rich phases and the YSZ limits joint strength.

  14. Improved Wetting Characteristics in TiO2–Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.; Darsell, Jens T.

    2006-01-01

    In this paper we report on the results of a series of sessile drop experiments designed to examine the effect of TiO2 on the wetting behavior of Ag-CuO air braze filler metals. It was found that TiO2 concentrations as small as 0.5 mol% can significantly decrease the contact angle of Ag-CuO on alumina over a compositional range of 1 – 34mol% CuO. The effect appears to maximize at a copper oxide concentration of ~4 mol% CuO regardless of the titania content.

  15. Alloy Catalyst in a Reactive Environment: The Example of Ag-Cu Particles for Ethylene Epoxidation

    SciTech Connect

    Piccinin, Simone; Zafeiratos, Spiros; Stampfl, Catherine; Hansen, Thomas W.; Haevecker, Michael; Teschner, Detre; Girgsdies, Frank; Knop-Gericke, Axel; Schloegl, Robert; Scheffler, Matthias; Bukhtiyarov, Valerii I.

    2010-01-22

    Combining first-principles calculations and in situ photoelectron spectroscopy, we show how the composition and structure of the surface of an alloy catalyst is affected by the temperature and pressure of the reagents. The Ag-Cu alloy, recently proposed as an improved catalyst for ethylene epoxidation, forms a thin Cu-O surface oxide, while a Ag-Cu surface alloy is found not to be stable. Several possible surface structures are identified, among which the catalyst surface is likely to dynamically evolve under reaction conditions.

  16. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  17. Structure and Phase Separation in Ultrathin Ag/Cu Amorphous Alloy System

    NASA Astrophysics Data System (ADS)

    Chen, Hao

    2005-03-01

    The structure of disordered metallic alloys is an important but unsolved problem. Previous studies on Ag-Cu system showed that relatively homogeneous solid solutions formed at liquid nitrogen temperature decompose into separate phases or evolve into crystalline structure at a higher temperature. In this research project, we prepared ultra-thin Ag-Cu films on amorphous carbon support by HV magnetron sputtering with both targets. With high energy Ag and Cu atoms bombarding on the carbon substrate, they are forced to form amorphous alloy or nano-crystalline thin film at room temperature. We have investigated the structure of ultra-thin Ag-Cu films by examining their pair distribution function (PDF) using electron diffraction and observed phase separation process directly in STEM images. In the STEM Z-contrast images, since the contrast is directly related to the atomic number (Z) of the components, we can see clearly the phase separation process. Experimental results show that the sample morphology evolutions are different in samples with different thickness, and the phase separation depends on various Ag/Cu atomic ratios. In Ag50Cu50 sample, early stage phase separation is associated with increasing Cu crystallite size, indicates that Cu diffuse out of Ag-Cu solid solution phase.

  18. Preparation and optical properties of silica Ag-Cu alloy core-shell composite colloids

    SciTech Connect

    Zhang Jianhui Liu Huaiyong; Wang Zhenlin; Ming Naiben

    2007-04-15

    The silica Ag-Cu alloy core-shell composite colloids have been successfully synthesized by an electroless plating approach to explore the possibility of modifying the plasmon resonance at the nanoshell surface by varying the metal nanoshell composition for the first time. The surface plasmon resonance of the composite colloids increases in intensity and shifts towards longer, then shorter wavelengths as the Cu/Ag ratio in the alloy shell is increased. The variations in intensity of the surface plasmon resonance with the Cu/Ag ratio obviously affect the Raman bands of the silica colloid core. The report here may supply a new technique to effectively modify the surface plasmon resonance. - Graphical abstract: The silica Ag-Cu alloy core-shell colloids have been successfully synthesized to explore the possibility of modifying the surface plasmon resonance (SPR) by varying the metal nanoshell composition for the first time. Varying the Cu/Ag ratio of the alloy nanoshell has obvious influences on the SPR of the composite colloids and the Raman bands of the amorphous silica core.

  19. Alloying effects in near-eutectic Sn-Ag-Cu solder alloys for improved microstructural stability

    NASA Astrophysics Data System (ADS)

    Anderson, I. E.; Foley, J. C.; Cook, B. A.; Harringa, J.; Terpstra, R. L.; Unal, O.

    2001-09-01

    This study included a comparison of the baseline Sn-3.5Ag eutectic to one near-eutectic ternary alloy, Sn-3.6 Ag-1.0Cu and two quaternary alloys, Sn-3.6Ag-1.0Cu-0.15Co and Sn-3.6Ag-1.0 Cu-0.45 Co, to increase understanding of the beneficial effects of Co on Sn-Ag-Cu solder joints cooled at 1 3 C/sec, typical of reflow practice. The results indicated that joint microstructure refinement is due to Co-enhanced nucleation of the Cu6Sn5 phase in the solder matrix, as suggested by Auger elemental mapping and calorimetric measurements. The Co also reduced intermetallic interface faceting and improved the ability of the solder joint samples to maintain their shear strength after aging for 72 hr at 150 C. The baseline Sn-3.5Ag joints exhibited significantly reduced strength and coarser microstructures.

  20. Interfacial structure of Si3N4 brazed with an Ag-Cu-Ti alloy

    NASA Astrophysics Data System (ADS)

    Suematsu, H.; Petrovic, J. J.; Mitchell, T. E.; Yano, T.

    Single crystal Si3N4 was brazed using a Ag-Cu eutectic alloy containing 2 percent Ti at 950 C for 30 min and the interface was observed by high resolution electron microscopy. A layer of reaction products is formed between the Si3N4 and the brazed metal. TiN and Ti2N are formed near the interface; however, only TiN is found at the interface in contact with the Si3N4. A crystallographic orientation relationship was found between the TiN and Si3N4 in which the N atoms are shared between the two structures with little distortion.

  1. Length scale of the dendritic microstructure affecting tensile properties of Al-(Ag)-(Cu) alloys

    NASA Astrophysics Data System (ADS)

    Duarte, Roberto N.; Faria, Jonas D.; Brito, Crystopher; Veríssimo, Nathalia C.; Cheung, Noé; Garcia, Amauri

    2016-12-01

    The dependence of tensile properties on the length scale of the dendritic morphology of Al-Cu, Al-Ag and Al-Ag-Cu alloys is experimentally investigated. These alloys were directionally solidified (DS) under a wide range of cooling rates (Ṫ), permitting extensive microstructural scales to be examined. Experimental growth laws are proposed relating the primary dendritic arm spacing, λ1 to Ṫ and tensile properties to λ1. It is shown that the most significant effect of the scale of λ1 on the tensile properties is that of the ternary alloy, which is attributed to the more homogeneous distribution of the eutectic mixture for smaller λ1 and by the combined reinforcement roles of the intermetallics present in the ternary eutectic: Al2Cu and nonequilibrium Ag3Al.

  2. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and Inconel 600 Alloy with Two Ag-Cu-Ti Active Braze Alloys

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Wu, Shyi-Kaan; Yang, Sheng-Hao

    2017-02-01

    Infrared brazing of Ti50Ni50 SMA and Inconel 600 alloy using Cusil-ABA and Ticusil filler metals has been investigated. The joints were dominated by Ag-Cu eutectic with proeutectic Cu in the Cusil-ABA brazed joint and with proeutectic Ag in the Ticusil one. A continuous curved belt composed of a Ni3Ti layer and a (Cu x Ni1- x )2Ti layer formed in the brazed Ti50Ni50/Ticusil/Inconel 600 joint. On the Ti50Ni50 SMA side, an intermetallic layer of (Cu x Ni1- x )2Ti formed in all joints, with x values around 0.81 and 0.47. Layers of (Cu x Ni1- x )2Ti, Ni3Ti, and mixed Ni3Ti and Ni2Cr intermetallics were observed next to the Inconel 600 substrate in the brazed Ti50Ni50/Cusil-ABA/Inconel 600 joint. The maximum shear strengths of the joints using the Cusil-ABA filler metal and the Ticusil filler metal were 324 and 300 MPa, respectively. In the Cusil-ABA brazed joint, cracks with cleavage-dominated fracture propagated along the (Cu x Ni1- x )2Ti interfacial layer next to the Ti50Ni50 SMA substrate. In the Ticusil brazed joint, ductile dimple fracture occurred in the Ag-rich matrix near the Inconel 600 alloy substrate. The absence of a detrimental Ti-Fe-(Cu) layer on the Inconel 600 substrate side can effectively improve the shear strength of the joint.

  3. The Effects of Adding Elements of Zinc and Magnesium on Ag-Cu Eutectic Alloy for Warming Acupuncture

    PubMed Central

    Park, Il Song; Kim, Keun Sik; Lee, Min Ho

    2013-01-01

    The warming acupuncture for hyperthermia therapy is made of STS304. However, its needle point cannot be reached to a desirable temperature due to heat loss caused by low thermal conductivity, and the quantification of stimulation condition and the effective standard establishment of warming acupuncture are required as a heat source. Accordingly, in this study, after Ag-Cu alloys with different composition ratios were casted and then mixed with additives to improve their physical and mechanical properties, the thermal conductivity and biocompatibility of the alloy specimens were evaluated for selecting suitable material. Ag-Cu binary alloys and ternary alloys added 5 wt% Zn or 2 wt% Mg were casted and then cold drawn to manufacture needles for acupuncture, and their physical properties, thermal conductivity, and biocompatibility were evaluated for their potential use in warming acupuncture. The results of this study showed that the physical and mechanical properties of the Ag-Cu alloys were improved by additives and that the thermal conductivity, machinability, and biocompatibility of the Ag-Cu alloys were improved by Mg addition. PMID:24078827

  4. First-principles investigation of Ag-Cu alloy surfaces in an oxidizing environment

    SciTech Connect

    Piccinin, Simone; Stampfl, Catherine; Scheffler, Matthias

    2008-02-15

    In this paper, we investigate by means of first-principles density functional theory calculations the (111) surface of the Ag-Cu alloy under varying conditions of pressure of the surrounding oxygen atmosphere and temperature. This alloy has been recently proposed as a catalyst with improved selectivity for ethylene epoxidation with respect to pure silver, the catalyst commonly used in industrial applications. Here, we show that the presence of oxygen leads to copper segregation to the surface. Considering the surface free energy as a function of the surface composition, we construct the convex hull to investigate the stability of various surface structures. By including the dependence of the free surface energy on the oxygen chemical potential, we are able compute the phase diagram of the alloy as a function of temperature, pressure, and surface composition. We find that, at temperature and pressure, typically used in ethylene epoxidation, a number of structures can be present on the surface of the alloy, including clean Ag(111), thin layers of copper oxide, and thick oxidelike structures. These results are consistent with, and help explain, recent experimental results.

  5. Improved Wetting Characteristics in TiO2–Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong; Hardy, John S.; Darsell, Jens T.

    2006-01-04

    A silver-based joining technique referred to as reactive air brazing (RAB) has been recently developed for joining high temperature structural ceramic components of the type used in high-temperature electrochemical devices. In prior work, it was found that additions of CuO to silver have a significant effect on the wettability and joint strength characteristics of the resulting braze on polycrystalline alumina substrates. More recently, it has been found that by adding as little as 0.5 mol % titania to these Ag-CuO brazes, the wettability of the RAB on alumina surfaces is further enhanced. The results of wettabilty measurements of Ag-CuO-TiO2 RAB compositions on alumina will be presented along with the microstructural characterization of Ag-CuO-TiO2 braze joints in alumina.

  6. Synthesis and thermal behavior of tin-based alloy (Sn-Ag-Cu) nanoparticles.

    PubMed

    Roshanghias, Ali; Yakymovych, Andriy; Bernardi, Johannes; Ipser, Herbert

    2015-03-19

    The prominent melting point depression of nanoparticles has been the subject of a considerable amount of research. For their promising applications in electronics, tin-based nano-alloys such as near-eutectic Sn-Ag-Cu (SAC) alloys have been synthesized via various techniques. However, due to issues such as particle aggregation and oxidation or introduced impurities, the application of these nano-size particles has been confined or aborted. For instance, thermal investigations by DTA/DSC in a large number of studies revealed exothermic peaks in the range of 240-500 °C, i.e. above the melting point of SAC nanoparticles, with different and quite controversial explanations for this unclear phenomenon. This represents a considerable drawback for the application of nanoparticles. Correspondingly, in the current study, the thermal stability of SAC nanoparticles has been investigated via electron microscopy, XRD, FTIR, and DSC/TG analysis. It was found that the nanoparticles consist mainly of a metallic β-Sn core and an amorphous tin hydroxide shell structure. The SnO crystalline phase formation from this amorphous shell has been associated with the exothermic peaks on the first heating cycle of the nanoparticles, followed by a disproportionation reaction into metallic Sn and SnO₂.The results also revealed that the surfactant and reducing agent cannot only affect the size and size distribution of the nanoparticles, they might also alter the ratio between the amorphous shell and the crystalline core in the structure of particles.

  7. Synthesis and thermal behavior of tin-based alloy (Sn-Ag-Cu) nanoparticles

    NASA Astrophysics Data System (ADS)

    Roshanghias, Ali; Yakymovych, Andriy; Bernardi, Johannes; Ipser, Herbert

    2015-03-01

    The prominent melting point depression of nanoparticles has been the subject of a considerable amount of research. For their promising applications in electronics, tin-based nano-alloys such as near-eutectic Sn-Ag-Cu (SAC) alloys have been synthesized via various techniques. However, due to issues such as particle aggregation and oxidation or introduced impurities, the application of these nano-size particles has been confined or aborted. For instance, thermal investigations by DTA/DSC in a large number of studies revealed exothermic peaks in the range of 240-500 °C, i.e. above the melting point of SAC nanoparticles, with different and quite controversial explanations for this unclear phenomenon. This represents a considerable drawback for the application of nanoparticles. Correspondingly, in the current study, the thermal stability of SAC nanoparticles has been investigated via electron microscopy, XRD, FTIR, and DSC/TG analysis. It was found that the nanoparticles consist mainly of a metallic β-Sn core and an amorphous tin hydroxide shell structure. The SnO crystalline phase formation from this amorphous shell has been associated with the exothermic peaks on the first heating cycle of the nanoparticles, followed by a disproportionation reaction into metallic Sn and SnO2.The results also revealed that the surfactant and reducing agent cannot only affect the size and size distribution of the nanoparticles, they might also alter the ratio between the amorphous shell and the crystalline core in the structure of particles.The prominent melting point depression of nanoparticles has been the subject of a considerable amount of research. For their promising applications in electronics, tin-based nano-alloys such as near-eutectic Sn-Ag-Cu (SAC) alloys have been synthesized via various techniques. However, due to issues such as particle aggregation and oxidation or introduced impurities, the application of these nano-size particles has been confined or aborted. For

  8. Preparation and characterization of agar-based nanocomposite films reinforced with bimetallic (Ag-Cu) alloy nanoparticles.

    PubMed

    Arfat, Yasir Ali; Ahmed, Jasim; Jacob, Harsha

    2017-01-02

    Agar-based active nanocomposite films were prepared by incorporating silver-copper (Ag-Cu) alloy nanoparticles (NPs) (0.5-4wt%) into glycerol plasticized agar solution. Thermo-mechanical, morphological, structural, and optical properties of the nanocomposite films were characterized by texture analyzer, differential scanning calorimetry (DSC), scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transforms infrared (FTIR) spectroscopy, and surface color measurement. Tensile strength and the melting temperature of the film increased linearly with NPs loading concentration. Color, transparency and UV barrier properties of agar films were influenced by the reinforcement of Ag-Cu NPs. XRD analysis confirmed the crystalline structure of the Agar/Ag-Cu nanocomposite films, whereas the smoothness and the homogeneity of film surface strongly reduced as observed through the SEM. The nanocomposite films exhibited a profound antibacterial activity against both Gram-positive (Listeria monocytogenes) and Gram-negative (Salmonella enterica sv typhimurium) bacteria. Overall, the agar nanocomposite films could be used as packaging material for food preservation by controlling foodborne pathogens and spoilage bacteria.

  9. Structural evolution of Ag-Cu nano-alloys confined between AlN nano-layers upon fast heating.

    PubMed

    Janczak-Rusch, J; Chiodi, M; Cancellieri, C; Moszner, F; Hauert, R; Pigozzi, G; Jeurgens, L P H

    2015-11-14

    The structural evolution of a Ag-Cu/AlN nano-multilayer (NML), as prepared by magnetron-sputtering on a α-Al2O3 substrate, was monitored during fast heating by real-time in situ XRD analysis (at the synchrotron), as well as by ex situ microstructural analysis using SEM, XPS and in-house XRD. The as-deposited NML is constituted of alternating nano-layers (thickness ≈ 10 nm) of a chemically inert AlN barrier and a eutectic Ag-Cu(40at%) nano-alloy. The nano-alloy in the as-deposited state is composed of a fcc matrix of Ag nano-grains (≈6 nm), which are supersaturated by Cu, and some smaller embedded Cu rich nano-grains (≈4 nm). Heating up to 265 °C activates segregation of Cu out of the supersaturated Ag nano-grains phase, thus initiating phase separation. At T > 265 °C, the phase-separated Cu metal partially migrates to the top NML surface, thereby relaxing thermally-accumulated compressive stresses in the confined alloy nano-layers and facilitating grain coarsening of (still confined) phase-separated nano-crystallites. Further heating and annealing up to 420 °C results in complete phase separation, forming extended Ag and Cu domains with well-defined coherent Ag/AlN interfaces. The observed outflow of Cu well below the eutectic melting point of the bulk Ag-Cu alloy might provide new pathways for designing low-temperature nano-structured brazing materials.

  10. In-Situ Generation of Oxide Nanowire Arrays from AgCuZn Alloy Sulfide with Enhanced Electrochemical Oxygen-Evolving Performance.

    PubMed

    Xie, Minghao; Ai, Shiqi; Yang, Jian; Yang, Yudi; Chen, Yihan; Jin, Yong

    2015-08-12

    In this study, AgCuZn sulfide is fabricated on the surface of AgCuZn alloys by hydrothermal sulfuration. This ternary metal sulfide is equipped with enhanced activity toward oxygen evolution reaction (OER) in an alkaline electrolyte. Through comparison of the alloys with diverse compositions, we find out the best electrochemical property of a particular alloy sulfide forming on a AgCuZn substrate (Ag:Cu:Zn=43:49:8). The alloy sulfide exhibits an onset overpotential (η) of 0.27 V with a Tafel slope of 95±2 mV dec(-1) and a current density of 130 mA cm(-2) at η of 0.57 V. Moreover, the obtained AgCuZn sulfide displays excellent stability, where the current density can increase to 130% of the initial value after a water electrolysis test for 100,000 s (27.7 h). Through investigating the electrode before and after the electrocatalysis, we find a remarkable activated process during which self-supported copper-silver oxide nanowire (CuO-Ag2O NW) arrays in situ form on the surface of the electrode. This work provides a feasible strategy for synthesis of high performance nonprecious metal electrocatalysts for water splitting.

  11. BRAZING OF POROUS ALUMINA TO MONOLITHIC ALUMINA WITH Ag-CuO and Ag-V2O5 ALLOYS

    SciTech Connect

    Lamb, M. C.; Camardello, Sam J.; Meier, Alan; Weil, K. Scott; Hardy, John S.

    2005-01-31

    The feasibility of joining porous alumina (Al{sub 2}O{sub 3}) bodies to monolithic Al{sub 2}O{sub 3} using Ag-CuO and Ag-V{sub 2}O{sub 5} alloys via reactive air brazing (RAB) was examined for a nanoporous filter application. Brazing for these systems is complicated by the conflicting requirements of satisfactory wetting to fill the braze gap, while minimizing the infiltration of the porous body. By varying the firing time, temperature, and initial powder size, porous bodies with a range of pore microstructures were fabricated. The wettability was evaluated via sessile drop testing on monolithic substrates and porous body infiltration. Porous Al{sub 2}O{sub 3}/monolithic Al{sub 2}O{sub 3} brazed samples were fabricated, and the microstructures were evaluated. Both systems exhibited satisfactory wetting for brazing, but two unique types of brazing behavior were observed. In the Ag-CuO system, the braze alloy infiltrated a short distance into the porous body. For these systems, the microstructures indicated satisfactory filling of the brazed gap and a sound joint regardless of the processing conditions. The Ag-V{sub 2}O{sub 5} alloys brazed joints exhibited a strong dependence on the amount of V{sub 2}O{sub 5} available. For Ag-V{sub 2}O{sub 5} alloys with large V{sub 2}O{sub 5} additions, the braze alloy aggressively infiltrated the porous body and significantly depleted the Ag from the braze region resulting in poor bonding and large gaps within the joint. With small additions of V{sub 2}O{sub 5}, the Ag infiltrated the porous body until the V{sub 2}O{sub 5} was exhausted and the Ag remaining at the braze interlayer bonded with the Al{sub 2}O{sub 3}. Based on these results, the Ag-CuO alloys have the best potential for brazing porous Al{sub 2}O{sub 3} to monolithic Al{sub 2}O{sub 3}.

  12. Prediction of Phase Formation in Nanoscale Sn-Ag-Cu Solder Alloy

    NASA Astrophysics Data System (ADS)

    Wu, Min; Lv, Bailin

    2016-01-01

    In a dynamic nonequilibrium process, the effective heat of formation allows the heat of formation to be calculated as a function of concentrations of the reacting atoms. In this work, we used the effective heat of formation rule to predict the formation and size of compound phases in a nanoscale Sn-Ag-Cu lead-free solder. We calculated the formation enthalpy and effective formation enthalpy of compounds in the Sn-Ag, Sn-Cu, and Ag-Cu systems by using the Miedema model and effective heat of formation. Our results show that, considering the surface effect of the nanoparticle, the effective heat of formation rule successfully predicts the phase formation and sizes of Ag3Sn and Cu6Sn5 compounds, which agrees well with experimental data.

  13. Characterization of the (Ag,Cu)(In,Ga)Se2 thin film alloy system for solar cells

    NASA Astrophysics Data System (ADS)

    Boyle, Jonathan

    Energy is the underlying factor to human economic activity, and more energy is projected to be needed in the near future and photovoltaics provide a means to supply that energy. Results presented in this dissertation detail material properties of the (Ag,Cu)(In,Ga)Se2 thin film alloy system for use as a solar cell material. Structural and optical properties were determined via X-ray diffraction and UV/Vis/NIR spectrophotometry, respectively. Structural data was analyzed using JADE 2010 software and optical data was analyzed via two different methods. Results of Ag substitution into Cu(In,Ga)Se2 alloy were reconciled with the Jaffe-Wei-Zunger (JWZ) theoretical model, which relates structural and chemical properties of Cu-based ternary chalcopyrite alloys to their optical properties. Dominant phase of the alloy system was identified as chalcopyrite I-42d, Space group 122, with minor secondary phases and order defect phases. No chalcopyrite-chalcopyrite miscibility gap was present in the alloy compositional space, counter to prior literature on bulk polycrystalline materials and thermodynamic calculations performed here, indicating that Ag was successfully substituted into the chalcopyrite lattice. Lattice constant results were consistent with JWZ model, where a O lattice constant closely follows Vegard's rule, cO lattice constant changes at different rates than aO does with composition, and anion displacement is affected by cation radii. Optical results showed bandgap widening with Ag and Ga substitution across the full compositional space, with bowing parameters shown overall to be invariant with cation substitution, counter to expectations. (Ag+Cu)/(In+Ga) ratio effect on bandgap for a limited set of samples is consistent with p-d hybridization effects from JWZ model.

  14. Structural and optical properties of (Ag,Cu)(In,Ga)Se{sub 2} polycrystalline thin film alloys

    SciTech Connect

    Boyle, J. H.; Shafarman, W. N.; Birkmire, R. W.; McCandless, B. E.

    2014-06-14

    The structural and optical properties of pentenary alloy (Ag,Cu)(In,Ga)Se{sub 2} polycrystalline thin films were characterized over the entire compositional range at a fixed (Cu + Ag)/(In + Ga) ratio. Films deposited at 550 °C on bare and molybdenum coated soda-lime glass by elemental co-evaporation in a single-stage process with constant incident fluxes exhibit single phase chalcopyrite structure, corresponding to 122 spacegroup (I-42d) over the entire compositional space. Unit cell refinement of the diffraction patterns show that increasing Ag substitution for Cu, the refined a{sub o} lattice constant, (Ag,Cu)-Se bond length, and anion displacement increase in accordance with the theoretical model proposed by Jaffe, Wei, and Zunger. However, the refined c{sub o} lattice constant and (In,Ga)-Se bond length deviated from theoretical expectations for films with mid-range Ag and Ga compositions and are attributed to influences from crystallographic bond chain ordering or cation electronegativity. The optical band gap, derived from transmission and reflection measurements, widened with increasing Ag and Ga content, due to influences from anion displacement and cation electronegativity, as expected from theoretical considerations for pseudo-binary chalcopyrite compounds.

  15. Bonding of Cf/SiC composite to Invar alloy using an active cement, Ag-Cu eutectic and Cu interlayer

    NASA Astrophysics Data System (ADS)

    Lei, Zhao; Xiaohong, Li; Jinbao, Hou; Qiang, Sun; Fuli, Zhang

    2012-10-01

    The interfacial microstructures and mechanical properties of the joints formed by active cement added brazing in vacuum of Cf/SiC composite to Invar alloy, using Ag-Cu eutectic alloy and pure copper foil as braze alloy and interlayer respectively, were investigated. CuTi, Cu4Ti3, Fe2Ti and the reaction layer of TiC and Si were the predominant components at the joint interface. The maximum shear strength of the joint was 77 MPa for brazing at 850 °C for 15 min. The results show that active cement added brazing in vacuum using Ag-Cu eutectic alloy and Cu interlayer can be used successfully for joining Cf/SiC composites to Invar alloy.

  16. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  17. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  18. Interfacial structure of Si{sub 3}N{sub 4} brazed with a Ag-Cu-Ti alloy

    SciTech Connect

    Suematsu, H.; Petrovic, J.J.; Mitchell, T.E.; Yano, T.

    1992-12-01

    Single crystal Si{sub 3}N{sub 4} was brazed using a Ag-Cu eutectic alloy containing 2% Ti at 950{degrees}C for 30min and the interface was observed by high resolution electron microscopy. A layer of reaction products is formed between the Si{sub 3}N{sub 4} and the brazed metal. TiN and Ti{sub 2}N are formed near the interface; however, only TiN is found at the interface in contact with the Si{sub 3}N{sub 4}. A crystallographic orientation relationship was found between the TiN and Si{sub 3}N{sub 4} in which the N atoms are shared between the two structures with little distortion.

  19. Comparison of Extensive Thermal Cycling Effects on Microstructure Development in Micro-alloyed Sn-Ag-Cu Solder Joints

    SciTech Connect

    Anderson, Iver E.; Boesenberg, Adam; Harringa, Joel; Riegner, David; Steinmetz, Andrew; Hillman, David

    2011-09-28

    Pb-free solder alloys based on the Sn-Ag-Cu (SAC) ternary eutectic have promise for widespread adoption across assembly conditions and operating environments, but enhanced microstructural control is needed. Micro-alloying with elements such as Zn was demonstrated for promoting a preferred solidification path and joint microstructure earlier in simple (Cu/Cu) solder joints studies for different cooling rates. This beneficial behavior now has been verified in reworked ball grid array (BGA) joints, using dissimilar SAC305 (Sn-3.0Ag-0.5Cu, wt.%) solder paste. After industrial assembly, BGA components joined with Sn-3.5Ag-0.74Cu-0.21Zn solder were tested in thermal cycling (-55 C/+125 C) along with baseline SAC305 BGA joints beyond 3000 cycles with continuous failure monitoring. Weibull analysis of the results demonstrated that BGA components joined with SAC + Zn/SAC305 have less joint integrity than SAC305 joints, but their lifetime is sufficient for severe applications in consumer, defense, and avionics electronic product field environments. Failure analysis of the BGA joints revealed that cracking did not deviate from the typical top area (BGA component side) of each joint, in spite of different Ag3Sn blade content. Thus, SAC + Zn solder has not shown any advantage over SAC305 solder in these thermal cycling trials, but other characteristics of SAC + Zn solder may make it more attractive for use across the full range of harsh conditions of avionics or defense applications.

  20. THE ELECTRONIC STRUCTURE OF AG/CU(100) SURFACE ALLOYS STUDIES BY AUGER-PHOTOELECTRON COINCIDENCE SPECTROSCOPY.

    SciTech Connect

    ARENA,D.A.; BARTYNSKI,R.A.; HULBERT,S.L.

    2001-10-08

    We have measured the Ag and Pd M{sub 5}VV Auger spectrum in coincidence with Ag and Pd 4d{sub 5/2} photoelectrons for the Ag/Cu(100) and Pd/Cu(100) systems, respectively, as a function of admetal coverage. These systems form surface alloys (i.e. random substitutional alloys in the first atomic layer) for impurity concentrations in the 0.1 monolayer range. For these systems, the centroid of the impurity 4d levels is expected to shift away from the Fermi level by {approx}1 eV [Ruban et al., Journal of Molecular Catalysis. A 115 (1997) 421], an effect that should be easily seen in coincidence core-valence-valence Auger spectra. We find that the impurity Auger spectra of both systems shift in a manner that is consistent with d-band moving away from EF. However, the shift for Pd is considerably smaller than expected, and a shift almost absent for Ag. The disagreement between theory and experiment is most likely caused by the neglect of lattice relaxations in the calculations.

  1. Localized surface plasmon behavior of Ag-Cu alloy nanoparticles stabilized by rice-starch and gelatin

    SciTech Connect

    Singh, Manish Kumar; Mandal, R. K.; Manda, Premkumar; Singh, A. K.

    2015-10-15

    The purpose of this communication was to understand localized surface plasmon behavior of a series of Ag-Cu alloy nanoparticles capped by rice-starch and gelatin. The structures of dried powders were investigated with the help of X-ray diffraction. The analysis revealed Ag-rich and Cu-rich phases with maximum solid solubility of Cu ∼9 atom per cent; 8 atom per cent and Ag ∼ 16 atom per cent; 14 atom per cent in rice-starch and gelatin capped samples respectively. Transmission electron microscope was used for knowing the particle size as well as to supplement FCC phase formations of Ag-rich and Cu-rich solid phases arrived at based on X-ray diffraction studies. The UV-Vis spectra of sols were examined for the formation and stability of alloy nanoparticles. The temporal evolution of LSPR curves gave us to assert that the sol is stable for more than two months. Small angle X-ray scattering in the sol state was extensively utilized to understand nature of suspensions in terms of fractals. Such a study is important for having a correlation between LSPR behaviors with those of nanoparticle dispersion in aqueous media. It is believed that this work will be a contribution to the emerging field of plasmonics that include applications in the area of photophysical processes and photochemical reactions.

  2. Development of Sn-Ag-Cu-X Solders for Electronic Assembly by Micro-Alloying with Al

    SciTech Connect

    Boesenberg, Adam; Anderson, Iver; Harringa, Joel

    2012-03-10

    Of Pb-free solder choices, an array of solder alloys based on the Sn-Ag-Cu (SAC) ternary eutectic (T eut = 217°C) composition have emerged with potential for broad use, including ball grid array (BGA) joints that cool slowly. This work investigated minor substitutional additions of Al (<0.25 wt.%) to Sn-3.5Ag-0.95Cu (SAC3595) solders to promote more consistent solder joint microstructures and to avoid deleterious product phases, e.g., Ag3Sn “blades,” for BGA cooling rates, since such Al additions to SAC had already demonstrated excellent thermal aging stability. Consistent with past work, blade formation was suppressed for increased Al content (>0.05Al), but the suppression effect faded for >0.20Al. Undercooling suppression did not correlate specifically with blade suppression since it became significant at 0.10Al and increased continuously with greater Al to 0.25Al. Surprisingly, an intermediate range of Al content (0.10 wt.% to 0.20 wt.% Al) promoted formation of significant populations of 2-μm to 5-μm faceted Cu-Al particles, identified as Cu33Al17, that clustered at the top of the solder joint matrix and exhibited extraordinary hardness. Clustering of Cu33Al17 was attributed to its buoyancy, from a lower density than Sn liquid, and its early position in the nucleation sequence within the solder matrix, permitting unrestricted migration to the top interface. Joint microstructures and implications for the full nucleation sequence for these SAC + Al solder joints are discussed, along with possible benefits from the clustered particles for improved thermal cycling resistance.

  3. Ternary eutectic growth of Ag-Cu-Sb alloy within ultrasonic field

    NASA Astrophysics Data System (ADS)

    Zhai, Wei; Hong, Zhenyu; Wei, Bingbo

    2007-08-01

    The liquid to solid transformation of ternary Ag42.4Cu21.6Sb36 eutectic alloy was accomplished in an ultrasonic field with a frequency of 35 kHz, and the growth mechanism of this ternary eutectic was examined. Theoretical calculations predict that the sound intensity in the liquid phase at the solidification interface increases gradually as the interface moves up from the sample bottom to its top. The growth mode of ( ɛ + θ + Sb) ternary eutectic exhibits a transition of “divorced eutectic—mixture of anomalous and regular structures—regular eutectic” along the sample axis due to the inhomogeneity of sound field distribution. In the top zone with the highest sound intensity, the cavitation effect promotes the three eutectic phases to nucleate independently, while the acoustic streaming efficiently suppresses the coupled growth of eutectic phases. In the meantime, the ultrasonic field accelerates the solute transportation at the solid-liquid interface, which reduces the solute solubility of eutectic phases.

  4. Filler wire for aluminum alloys and method of welding

    NASA Technical Reports Server (NTRS)

    Bjorkman, Jr., Gerald W. O. (Inventor); Cho, Alex (Inventor); Russell, Carolyn K. (Inventor)

    2003-01-01

    A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The addition of silver further improves the weld properties of the weld filler wire. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.

  5. Transitions in Wetting Behavior Between Liquid Ag-CuO Alloys and Al2O3Substrates

    SciTech Connect

    Friant, Jared R.; Meier, Alan; Darsell, Jens T.; Weil, K. Scott; Rohrer, G.

    2012-02-24

    Reactive air brazing (RAB) is a method for joining ceramics with applications in high temperature technologies such as gas separation and solid oxide fuel cell (SOFC) components. An understanding of wetting behavior is critical for optimization of the brazing process. In the current study, the wetting behavior of Ag-CuO on Al2O3 was evaluated. Based on in-situ contact angle measurements, three regions of wetting behavior were identified in the composition range of 0 to 40 mol% CuO. The first transition, a 20° decrease between 2 mol% CuO and 4 mol% CuO, was attributed to the liquid composition miscibility gap, and the second, a 10° decrease between 10 mol% CuO and 20 mol% CuO, was hypothesized to be dominated by the formation of a reaction product. Small, discontinuous reaction regions were identified via electron probe microanalysis (EPMA) but could not be verified with X-ray photoelectron spectroscopy analysis (XPS).

  6. Microstructure and Mechanical Properties of Joints in Sintered SiC Fiber-Bonded Ceramics Brazed with Ag-Cu-Ti Alloy

    SciTech Connect

    Singh, Mrityunjay; Matsunaga, Tadashi; Lin, Hua-Tay; Asthana, Rajiv; Ishikawa, Toshihiro

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{reg_sign}) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{reg_sign}). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 C and 750 C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

  7. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    SciTech Connect

    Singh, Mrityunjay; Asthana, Rajiv; Ishikawa, Toshihiro; Matsunaga, Tadashi; Lin, Hua-Tay

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  8. The effect of micro alloying on the microstructure evolution of Sn-Ag-Cu lead-free solder

    NASA Astrophysics Data System (ADS)

    Werden, Jesse

    The microelectronics industry is required to obtain alternative Pb-free soldering materials due to legal, environmental, and technological factors. As a joining material, solder provides an electrical and mechanical support in electronic assemblies and therefore, the properties of the solder are crucial to the durability and reliability of the solder joint and the function of the electronic device. One major concern with new Pb-free alternatives is that the microstructure is prone to microstructural coarsening over time which leads to inconsistent properties over the device's lifetime. Power aging the solder is a common method of stabilizing the microstructure for Pb-based alloys, however, it is unclear if this will be an appropriate solution to the microstructural coarsening of Pb-free solders. The goal of this work is to develop a better understanding of the coarsening process in new solder alloys and to suggest methods of stabilizing the solder microstructure. Microalloying is one potential solution to the microstructural coarsening problem. This experiment consists of a microstructural coarsening study of SAC305 in which each sample has been alloyed with one of three different solutes, directionally solidified at 100microm/s, and then aged at three different temperatures over a total period of 20 days. There are several important conclusions from this experiment. First, the coarsening kinetics of the intermetallics in the ternary eutectic follow the Ostwald ripening model where r3 in proprotional to t for each alloying constituent. Second, the activation energy for coarsening was found to be 68.1+/-10.3 kJ/mol for the SAC305 samples, Zn had the most significant increase in the activation energy increasing it to 88.8+/-34.9 kJ/mol for the SAC+Zn samples, Mn also increased the activation energy to 83.2+/-20.8 kJ/mol for the SAC+Mn samples, and Sb decreased the activation energy to 48.0+/-3.59 kJ/mol for the SAC+Sb samples. Finally, it was found that the

  9. The Effect of Braze Interlayer Thickness on the Mechanical Strength of Alumina Brazed with Ag-CuO Braze Alloys

    SciTech Connect

    Erskine, Kevin M.; Meier, Alan; Joshi, Vineet V.; Pilgrim, Steven M.

    2014-12-01

    The effect of braze interlayer thickness on the strength of alumina brazed with silver-copper oxide reactive air braze (RAB) alloys was evaluated using a four point bend test configuration. The brazed samples had an average fracture strength of 180 MPa or approximately 60 percent of the average monolithic alumina strength. The joint strength values obtained exceeded the yield strength and ultimate tensile strength of the silver interlayer indicating strong ceramic to metal adhesion and the development of a triaxial stress state in the braze interlayer. The average fracture strength was relatively constant (190 ± 60 MPa) in the thickness range of 0.030 mm to 0.230 mm for all test conditions. The braze fracture strength then decreased down to 100 ± 30 MPa as the braze thickness increased from 0.230 mm to 0.430 mm indicating a loss of triaxial constraint with increasing interlayer thickness. In addition, four different fracture modes were observed.

  10. Reduced-Temperature Transient-Liquid-Phase Bonding of AluminaUsing a Ag-Cu-Based Brazing Alloy

    SciTech Connect

    Hong, Sung Moo; Glaeser, Andreas M.

    2005-12-19

    The mechanical properties and microstructural evolution ofmetal-ceramic bonds produced using a transient liquid phase (TLP) aredescribed. Alumina (Al2O3) was joined at 500 degrees C, 600 degrees C,and 700 degrees C using a multilayer In/Cusil-ABA (R) (commercialcopper-silver eutectic brazing alloy)/In interlayer. The introduction ofthin In cladding layers allows the system to bond at much lowertemperatures than those typically used for brazing with Cusil-ABA (R),thereby protecting temperature-sensitive components. After chemicalhomogenization, the interlayers retain an operating temperature rangesimilar to that of the brazed joints. TLP bonds made at 500 degrees C,600 degrees C, and 700 degrees C with holding times ranging from as lowas 1.5 h to 24 h had average fracture strengths above 220 MPa. Theeffects of bonding temperature and time on fracture strength aredescribed. Preliminary analysis of the interlayers shows that the Ag-Inor Cu-In intermetallic phases do not form. Considerations unique tosystems with two-phase core layers are discussed. Experiments usingsingle-crystal sapphire indicate rapid formation of a reaction layer at700 degrees C, suggesting the possibility of making strong bonds usinglower temperatures and/or shorter processing times.

  11. Joining of alumina ceramics and nickel alloy

    SciTech Connect

    Ariga, Tadashi; Nitta, Yuji; Miyazawa, Yasuyuki

    1994-12-31

    Joining of alumina ceramics to nickel alloy was made using the various types of Ag-Cu-Ti brazing filler metal. Ti-containing brazing filler metal was produced by physical vapor deposition (PVD) method on the joining area of the alumina ceramics. The joinability of the brazing filler metal was estimated by its mechanical properties. And the composition and structure of the ceramic-metal bond zone in the alumina ceramics-nickel alloy joints were analyzed by SEM, EPMA and X-ray diffraction examinations. Some of brazing filler metal achieved the highest shear strength 100 MPa at room temperature. The elemental distributions of the interface between alumina ceramics and Ag-Cu-Ti brazing filler metal was shown to form the reaction layer consisting titanium oxide.

  12. Ductility dip cracking susceptibility of Inconel Filler Metal 52 and Inconel Alloy 690

    SciTech Connect

    Kikel, J.M.; Parker, D.M.

    1998-06-01

    Alloy 690 and Filler Metal 52 have become the materials of choice for commercial nuclear steam generator applications in recent years. Filler Metal 52 exhibits improved resistance to weld solidification and weld-metal liquation cracking as compared to other nickel-based filler metals. However, recently published work indicates that Filler Metal 52 is susceptible to ductility dip cracking (DDC) in highly restrained applications. Susceptibility to fusion zone DDC was evaluated using the transverse varestraint test method, while heat affected zone (HAZ) DDC susceptibility was evaluated using a newly developed spot-on-spot varestraint test method. Alloy 690 and Filler Metal 52 cracking susceptibility was compared to the DDC susceptibility of Alloy 600, Filler Metal 52, and Filler Metal 625. In addition, the effect of grain size and orientation on cracking susceptibility was also included in this study. Alloy 690, Filler Metal 82, Filler Metal 52, and Filler Metal 625 were found more susceptible to fusion zone DDC than Alloy 600. Filler Metal 52 and Alloy 690 were found more susceptible to HAZ DDC when compared to wrought Alloy 600, Filler Metal 82 and Filler Metal 625. Filler Metal 52 exhibited the greatest susceptibility to HAZ DDC of all the weld metals evaluated. The base materials were found much more resistant to HAZ DDC in the wrought condition than when autogenously welded. A smaller grain size was found to offer greater resistance to DDC. For weld metal where grain size is difficult to control, a change in grain orientation was found to improve resistance to DDC.

  13. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    SciTech Connect

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  14. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  15. Morphology and electrochemical behavior of Ag-Cu nanoparticle-doped amalgams.

    PubMed

    Chung, Kwok-Hung; Hsiao, Li-Yin; Lin, Yu-Sheng; Duh, Jenq-Gong

    2008-05-01

    The aim of this study was to introduce Ag-Cu phase nanopowder as an additive to improve the corrosion behavior of dental amalgams. A novel Ag-Cu nanopowder was synthesized by the precipitation method. An amalgam alloy powder (World-Cap) was added and mixed with 5 wt.% and 10 wt.% of Ag-Cu nanopowders, respectively, to form experimental amalgam alloy powders. The original alloy powder was used as a control. Alloy powders were examined using X-ray diffraction, transmission electron microscopy (TEM), scanning electron microscopy and electron probe microanalysis. Amalgam disk specimens of metallurgically prepared were tested in 0.9% NaCl solution using electrochemical methods. The changes in the corrosion potential and anodic polarization characteristics were determined. Corrosion potential data were analyzed statistically (n=3, analysis of variance, Tukey's test, p<0.05). The diameters of lamellar structure Ag-Cu nanoparticles were measured to be approximately 30 nm. The composition of the Ag-Cu nanoparticles determined by TEM-energy-dispersive spectroscopy was 56.28 at.% Ag-43.72 at.% Cu. A light-shaded phase was found mixing with dark Cu-Sn reaction particles in the reaction zones of Ag-Cu nanoparticle-doped amalgams. The Ag-Cu nanoparticle-doped amalgams exhibited zero current potentials more positive than the control (p<0.05) and no current peak was observed at -325mV that related to Ag-Hg phase and Cu6Sn5 phase in anodic polarization curves. The results indicated that the corrosion resistance of high-copper single-composition amalgam could be improved by Ag-Cu nanoparticle-doping.

  16. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  17. Dual atmosphere tolerance of Ag-CuO based air braze

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2007-11-01

    Recently, a new braze filler metal based on the silver-copper oxide system was developed for use in sealing high-temperature, solid-state electrochemical devices such as solid oxide fuel cells. One of the concerns regarding the viability of this joining technique is the long-term stability of silver-based alloys under a high-temperature, dual oxidizing/reducing gas environment. This paper reports on an initial series of exposure experiments that were conducted to characterize the effects of (1) filler metal composition, (2) brazing temperature, and (3) exposure time on the microstructural stability of Ag-CuO brazed Al2O3/Al2O3 joints under a prototypic operating environment for an intermediate temperature solid oxide fuel cell stack. In general joints exposed simultaneously to air on one side and hydrogen on the other for short periods of time at 800°C (100 hrs) showed no signs of degradation with respect to hermeticity or joint microstructure. Samples exposed for longer periods of time (1000 hrs) displayed some internal porosity, which extends approximately halfway across the joint and is not interconnected. Little effect of the filler metal’s composition on its tolerance to dual atmosphere exposure was observed. However brazing temperature was found to have a measurable effect. Higher brazing temperature leads to a more extensive formation of an interfacial reaction phase, copper aluminate, which tends to tie up some of the free CuO in the filler metal and minimize the formation of porosity in the air brazed joints during long-term, dual-atmosphere exposure. The effect is due to the greater chemical stability of the copper aluminate relative to copper oxide.

  18. Improved TIG weld joint strength in aluminum alloy 2219-T87 by filler metal substitution

    NASA Technical Reports Server (NTRS)

    Poorman, R. M.; Lovoy, C. V.

    1972-01-01

    The results of an investigation on weld joint characteristics of aluminum alloy 2219-T87 are given. Five different alloys were utilized as filler material. The mechanical properties of the joints were determined at ambient and cryogenic temperatures for weldments in the as-welded condition and also, for weldments after elevated temperature exposures. Other evaluations included hardness surveys, stress corrosion susceptibility, and to a limited extent, the internal metallurgical weld structures. The overall results indicate that M-943 filler weldments are superior in strength to weldments containing either the standard 2319 filler or fillers 2014, 2020, and a dual wire feed consisting of three parts 2319 and one part 5652. In addition, no deficiencies were evident in M-934 filler weldments with regard to ductility, joint strength after elevated temperature exposure, weld hardness, metallographic structures, or stress corrosion susceptibility.

  19. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    NASA Astrophysics Data System (ADS)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  20. Properties of vacuum brazed Si3N4/steel joint using active brazing filler metal

    NASA Astrophysics Data System (ADS)

    Bao, Fanghan; Ren, Jialie; Zhou, Yunhong; Yan, Ping

    The influence of active element Ti in Ag-Cu-Ti filler metal on wettability and joint strength is studied. Filler metal with 3 percent Ti achieves good results in direct brazing of silicon nitride to steel. For improving joint strength different interlayers are synthetically investigated. Experiments showed that an interlayer of low yield strength material can reduce the residual stress in the joint and increase joint strength more effectively than that of an interlayer of low coefficient of expansion material. Active element Ti in the brazing alloy diffused into Si3N4, and chemical reactions occurred in ceramic-metal interface producing certain chemical compounds consist of N and Ti.

  1. The evolution of interface microstructure in a ZrO[sub 2]/Ag-Cu-Al-Ti system

    SciTech Connect

    Lee, Youngmin; Yu, Jin )

    1993-08-01

    Among ceramic/metal (C/M) joining technologies, the active filler metal method has been studied extensively due to the simple brazing process and excellent joint strength. Active metal elements, typically Ti, are intentionally added to braze alloys to enhance the formation of reaction products between the ceramic and the braze metal at the C/M interface. In the brazing of Al[sub 2]O[sub 3] with the Ag-Cu-Ti filler metal, reaction products such as [gamma]-TiO, Cu[sub 2](Ti, Al)[sub 4]O, Ti[sub 3](Cu[sub 0.76]Al[sub 0.18]Sn[sub 0.06])[sub 3]O were found, while products such as Ti[sub 5]Si[sub 3] and TiN formed in the brazing of Si[sub 3]N[sub 4]. The presence of reaction layers at the C/M interface influences the interface strength in a complex way. In Cu/Al[sub 2]O[sub 3], Co/Al[sub 2]O[sub 3], Ni/Al[sub 2]O[sub 3], and Cu/diamond systems, maxima of joint strength were observed at some intermediate Ti addition, while the flexural strength decreased substantially with the thickening of the TiO layer in a ZrO[sub 2]/Ag-Cu-Sn-Ti system. Thus, composition of the braze alloy (particularly, the content of the active metal), process conditions such as brazing temperature and time, microstructure and mechanical properties of reaction products at the C/M interfaces, interfacial chemistry, and residual stress are primary factors to be studied in order to understand the strengths of the C/M interfaces systematically. In the present and the following papers, evolutions of interfacial microstructures at various brazing conditions, and corresponding interface strengths are reported, respectively, for a ZrO[sub 2]/Ag-Cu-Al-Ti system.

  2. Aluminum Lithium Alloy 2195 Fusion Welding Improvements with New Filler Wire

    NASA Technical Reports Server (NTRS)

    Russell, Carolyn; Bjorkman, Gerry; McCool, Carolyn (Technical Monitor)

    2000-01-01

    A viewgraph presentation outlines NASA Marshall Space Flight Center, Lockheed Martin Michoud Space Systems, and McCook Metals' development an aluminum-copper weld filler wire for fusion welding 2195 aluminum lithium. The aluminum-copper based weld filler wire has been identified as B218, which is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The Super Lightweight External Tank for the NASA Space Shuttle Program consists of 2195 welded with 4043 aluminum-silicon weld filler wire. The B218 filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties. An initial characterization of the B218 weld filler wire was performed consisting of initial weld and repair weld evaluation comparing B218 and 4043. The testing involved room temperature and cryogenic tensile testing along with fracture toughness testing. B218 weld filler wire proved to produce enhanced initial and repair weld tensile and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding 2195 and other aluminum lithium alloys over 4043.

  3. X-ray diffraction study of thermal parameters of Pd, Pd-Ag and Pd-Ag-Cu alloys as hydrogen purification membrane materials

    NASA Astrophysics Data System (ADS)

    Pati, Subhasis; Jat, Ram Avtar; Mukerjee, S. K.; Parida, S. C.

    2016-03-01

    High temperature X-ray diffraction measurements were carried out for pure palladium and palladium-rich alloys of compositions Pd0.77Ag0.23 and Pd0.77Ag0.10Cu0.13 in the temperature range of 298-1023 K at an interval of 50 K. The lattice parameters, coefficient of thermal expansion and X-ray Debye temperature of these materials were calculated as a function of temperature from the XRD data. The lattice parameter of Pd0.77Ag0.23 alloy was found to be higher than that of palladium, whereas the lattice parameter of Pd0.77Ag0.10Cu0.13 was found to be lower than that of palladium in the temperature range of investigation. Further, the lattice parameters of both the palladium alloys show negative deviation from Vegard's law and the deviation was found to increase with increase in temperature. The average value of coefficient of linear thermal expansion was found to follow the trend: αT (Pd)>αT (Pd0.77Ag0.23)>αT (Pd0.77Ag0.10Cu0.13). The X-ray Debye temperatures of Pd0.77Ag0.23 and Pd0.77Ag0.10Cu0.13 alloys were calculated and found to be 225±10 and 165±10 K, respectively.

  4. The Effect of Palladium Additions on the Solidus/Liquidus Temperatures and Wetting Properties of Ag-CuO Based Air Brazes

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2007-05-16

    As a means of increasing the use temperature of ceramic-ceramic and ceramic-metal air brazes, palladium was investigated as possible ternary addition to the currently employed silver - copper oxide system. The silver component was directly substituted with palladium to form the following series of alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments conducted on alumina substrates that in all cases the palladium causes an increase in the wetting angle relative to the corresponding binary braze. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicated that the microstructure of the braze consists of discrete CuOx precipitates in an alloyed silver-palladium matrix. In both the binary and ternary filler metal formulations, a reaction layer consisting of CuAlO2 was observed along the interface with the alumina substrate. This reaction product appears to be beneficial

  5. Finite Element-Assisted Assessment of the Thermo-cyclic Characteristics of Leads Soldered with SnAgCu(+Bi,In) Alloys

    NASA Astrophysics Data System (ADS)

    Lis, Adrian; Nakanishi, Kohei; Matsuda, Tomoki; Sano, Tomokazu; Minagawa, Madoka; Okamoto, Masahide; Hirose, Akio

    2017-03-01

    Solder joints between leads and printed circuit boards in thin small outline packages were produced with conventional Sn1.0Ag0.7Cu (SAC107) and Sn3.0Ag0.7Cu (SAC305) solders as well as various solder alloys with gradually increasing amounts of Bi (up to 3.0 wt.%) and In (up to 1.0 wt.%) within the SAC107 base solder. The reliability of soldered leads in temperature cycle (TC) tests improved most with solder alloys containing both Bi (1.6 wt.%) and In (0.5 wt.%). Microindentation and electron probe microanalysis mappings revealed that the effect originates from a combination of solution and precipitation strengthening of the initial SAC alloy. The distribution of inelastic strain accumulation (ISA), as a measure for degradation, was determined in the solder joints by finite element calculations. It was shown that defects in the solder proximal to the lead (<60-75 μm) strongly impact the reliability and provoke crack initiation around the defect where the highest ISA is located. In particular, similar TC performance can be expected for defect-free joints and for those whose defects exceed the threshold distance from the lead (>60-75 μm), which was underpinned by similar cracking characteristics along the lead-solder interface. The ISA was confirmed to be lower in SAC+Bi/In alloys owing to their enhanced elasto-plastic properties. Moreover, the addition of a thin Cu coating on the leads could improve the joint reliability, as suggested by the calculation of the ISA and the acceleration factor.

  6. Basic principles of creating a new generation of high- temperature brazing filler alloys

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  7. Brazing process using'al-Si filler alloy reliably bonds aluminum parts

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Johnson, W. R.

    1966-01-01

    Brazing process employs an aluminum-silicon filler alloy for diffusion bonding of aluminum parts in a vacuum or inert gas atmosphere. This process is carried out at temperatures substantially below those required in conventional process and produces bonds of greater strength and reliability.

  8. Dislocation interactions with characteristic interfaces in AgCu eutectic

    NASA Astrophysics Data System (ADS)

    Eftink, Benjamin P.

    In the AgCu eutectic alloy, the observation of deformation twinning in Cu proposed to be induced by direct transmission of deformation twinning partial dislocations in Ag highlights the question of how interfaces in bi-phase materials respond to deformation. AgCu eutectic alloy was produced by both directional solidification and cast water-quenching. Control over processing variables enabled the synthesis of Ag/Cu eutectic with three predominant interface types: ones with a cube-on-cube orientation relationship with {111} Ag||{111}Cu interface habit planes, twin orientation relationship with {111}Ag||{111}Cu interface habit planes, and twin orientation relationship with near {313}Ag||{ 112}Cu interface habit planes. How dislocations interacted with each of the interfaces was determined using in situ and ex situ TEM straining experiments. It was determined that how strain transfers across Ag/Cu interfaces is consistent with criteria of strain transfer across grain boundaries in single phase materials. Specifically, the magnitude of the Burgers vector of the residual dislocation, |bres |, left in the interface should be small. This criterion was determining enough to drive Cu to twin under conditions where otherwise it would not. When transmission of a dislocation would result in a high |bres|, which is common for most slip systems encountering an incoherent twin interface, the interfaces were observed to block the dislocations. It was found that the increased effectiveness of the incoherent twin interfaces to block dislocations compared to the cube-on-cube interfaces resulted in an increased in the yield strength of the material. Interfaces with the cube-on-cube orientation relationship and mutual {111} interface plane between Ag and Cu results in transfer of twinning defects from Ag into Cu. This was found at length scales in the tens of nano-meters to the micron range. Twinning in both phases was observed after both split-Hopkinson pressure bar ex situ straining

  9. Preparation and characterization of dendrimer-templated Ag-Cu bimetallic nanoclusters.

    PubMed

    Li, Guoping; Luo, Yunjun

    2008-01-07

    Ag-Cu bimetallic nanoclusters with different shapes were prepared by a co-complexation method in the presence of PAMAM dendrimers. Small and evenly sized spherical Ag-Cu bimetallic nanoparticles were obtained with N2H4.H2O as the reducing agent, and long rod-shaped bimetallic nanoclusters were prepared with NaBH4 as the reducing agent. The mechanisms of formation of Ag-Cu bimetallic nanolusters with different shapes were discussed. The different shapes of the cluster were likely caused by the differences in the reduction rate of metal ions with NaBH4 and N2H4.H2O. Structure characterization by TEM, UV-vis spectra, EDX, and TGA showed that, in the presence of PAMAM dendrimers, Ag-Cu alloy bimetallic nanorods were obtained with NaBH4 reduction, and Ag-Cu bimetallic nanoparticles were prepared with N2H4.H2O as the reducing agent.

  10. Laser brazing of inconel 718 alloy with a silver based filler metal

    NASA Astrophysics Data System (ADS)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  11. Sn-Ag-Cu Nanosolders: Solder Joints Integrity and Strength

    NASA Astrophysics Data System (ADS)

    Roshanghias, Ali; Khatibi, Golta; Yakymovych, Andriy; Bernardi, Johannes; Ipser, Herbert

    2016-08-01

    Although considerable research has been dedicated to the synthesis and characterization of lead-free nanoparticle solder alloys, only very little has been reported on the reliability of the respective joints. In fact, the merit of nanoparticle solders with depressed melting temperatures close to the Sn-Pb eutectic temperature has always been challenged when compared with conventional solder joints, especially in terms of inferior solderability due to the oxide shell commonly present on the nanoparticles, as well as due to compatibility problems with common fluxing agents. Correspondingly, in the current study, Sn-Ag-Cu (SAC) nanoparticle alloys were combined with a proper fluxing vehicle to produce prototype nanosolder pastes. The reliability of the solder joints was successively investigated by means of electron microscopy and mechanical tests. As a result, the optimized condition for employing nanoparticles as a competent nanopaste and a novel procedure for surface treatment of the SAC nanoparticles to diminish the oxide shell prior to soldering are being proposed.

  12. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2005-03-19

    A reactive air brazing (RAB) technique utilizing silver-copper oxide (Ag-CuO) alloys has previously been developed for joining ceramics components used in high temperature devices ranging from oxygen separation membranes, gas turbines and combustion engines. The application of the Ag-CuO system as a brazing material is limited by its solidus and liquidus temperatures, which are known to be in the range of 935 C and 967 C. Some joined ceramic components may be used in devices, which require further processing steps, or may be used in applications, that exceed these temperatures. It has been found that the addition of palladium to the silver copper oxide system will increase solidus and liquidus temperatures of the resulting alloy. In our work, we are studying the effects of palladium addition on the wetting properties of Ag-CuO braze system on alumina. Quality of brazing is evaluated through microstructural analysis and bending strength of brazed joints created with alumina. The presentation will include processing, and characterization of Ag-CuO brazed system with and without palladium addition on alumina.

  13. Mechanical, structural and thermal properties of Ag-Cu and ZnO reinforced polylactide nanocomposite films.

    PubMed

    Ahmed, Jasim; Arfat, Yasir Ali; Castro-Aguirre, Edgar; Auras, Rafael

    2016-05-01

    Plasticized polylactic acid (PLA) based nanocomposite films were prepared by incorporating polyethylene glycol (PEG) and two selected nanoparticles (NPs) [silver-copper (Ag-Cu) alloy (<100 nm) and zinc oxide (ZnO) (<50 and <100 nm)] through solvent casting method. Incorporation of Ag-Cu alloy into the PLA/PEG matrix increased the glass transition temperature (Tg) significantly. The crystallinity of the nanocomposites (NCs) was significantly influenced by NP incorporation as evidenced from differential scanning calorimetry (DSC) and X-ray diffraction (XRD) analysis. The PLA nanocomposite reinforced with NPs exhibited much higher tensile strength than that of PLA/PEG blend. Melt rheology of NCs exhibited a shear-thinning behavior. The mechanical property drastically reduced with a loading of NPs, which is associated with degradation of PLA. SEM micrographs exhibited that both Ag-Cu alloy and ZnO NPs were dispersed well in the PLA film matrix.

  14. Transverse-Weld Tensile Properties of a New Al-4Cu-2Si Alloy as Filler Metal

    NASA Astrophysics Data System (ADS)

    Sampath, K.

    2009-12-01

    AA2195, an Al-Cu-Li alloy in the T8P4 age-hardened condition, is a candidate aluminum armor for future combat vehicles, as this material offers higher static strength and ballistic protection than current aluminum armor alloys. However, certification of AA2195 alloy for armor applications requires initial qualification based on the ballistic performance of welded panels in the as-welded condition. Currently, combat vehicle manufacturers primarily use gas metal arc welding (GMAW) process to meet their fabrication needs. Unfortunately, a matching GMAW consumable electrode is currently not commercially available to allow effective joining of AA2195 alloy. This initial effort focused on an innovative, low-cost, low-risk approach to identify an alloy composition suitable for effective joining of AA2195 alloy, and evaluated transverse-weld tensile properties of groove butt joints produced using the identified alloy. Selected commercial off-the-shelf (COTS) aluminum alloy filler wires were twisted to form candidate twisted filler rods. Representative test weldments were produced using AA2195 alloy, candidate twisted filler rods and gas tungsten arc welding (GTAW) process. Selected GTA weldments produced using Al-4wt.%Cu-2wt.%Si alloy as filler metal consistently provided transverse-weld tensile properties in excess of 275 MPa (40 ksi) UTS and 8% El (over 25 mm gage length), thereby showing potential for acceptable ballistic performance of as-welded panels. Further developmental work is required to evaluate in detail GMAW consumable wire electrodes based on the Al-Cu-Si system containing 4.2-5.0 wt.% Cu and 1.6-2.0 wt.% Si.

  15. Tensile properties and thermal shock reliability of Sn-Ag-Cu solder joint with indium addition.

    PubMed

    Yu, A-Mi; Jang, Jae-Won; Lee, Jong-Hyun; Kim, Jun-Ki; Kim, Mok-Soon

    2012-04-01

    The thermal shock reliability and tensile properties of a newly developed quaternary Sn-1.2Ag-0.5Cu-0.4In (wt%) solder alloy were investigated and compared to those of ternary Sn-Ag-Cu based Pb-free solder alloys. It was revealed that the Sn-1.2Ag-0.5Cu-0.4In solder alloy shows better thermal shock reliability compared to the Sn-1.0Ag-0.5Cu and Sn-3.0Ag-0.5Cu solder alloys. The quaternary alloy has higher strength than Sn-1.0Ag-0.5Cu alloy, and higher elongation than Sn-3.0Ag-0.5Cu alloy. It was also revealed that the addition of indium promotes the formation of Ag3(Sn, In) phase in the solder joint during reflow process.

  16. Microstructural evolution during transient liquid phase bonding of Inconel 738LC using AMS 4777 filler alloy

    SciTech Connect

    Jalilvand, V.; Omidvar, H.; Shakeri, H.R.; Rahimipour, M.R.

    2013-01-15

    IN-738LC nickel-based superalloy was joined by transient liquid phase diffusion bonding using AMS 4777 filler alloy. The bonding process was carried out at 1050 Degree-Sign C under vacuum atmosphere for various hold times. Microstructures of the joints were studied by optical and scanning electron microscopy. Continuous centerline eutectic phases, characterized as nickel-rich boride, chromium-rich boride and nickel-rich silicide were observed at the bonds with incomplete isothermal solidification. In addition to the centerline eutectic products, precipitation of boron-rich particles was observed in the diffusion affected zone. The results showed that, as the bonding time was increased to 75 min, the width of the eutectic zone was completely removed and the joint was isothermally solidified. Homogenization of isothermally solidified joints at 1120 Degree-Sign C for 300 min resulted in the elimination of intermetallic phases formed at the diffusion affected zone and the formation of significant {gamma} Prime precipitates in the joint region. - Highlights: Black-Right-Pointing-Pointer TLP bonding of IN-738LC superalloy was performed using AMS 4777 filler alloy. Black-Right-Pointing-Pointer Insufficient diffusion time resulted in the formation of eutectic product. Black-Right-Pointing-Pointer Precipitation of B-rich particles was observed within the DAZ. Black-Right-Pointing-Pointer The extent of isothermal solidification increased with increasing holding time. Black-Right-Pointing-Pointer Homogenizing of joints resulted in the dissolution of DAZ intermetallics.

  17. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    NASA Astrophysics Data System (ADS)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  18. Phase equilibria of the Sn-Ag-Cu-Ni quaternary system at the sn-rich corner

    NASA Astrophysics Data System (ADS)

    Chen, Sinn-Wen; Chang, Cheng-An

    2004-10-01

    Knowledge of phase equilibria of the Sn-Ag-Cu-Ni quaternary system at the Sn-rich corner is important for the understanding of the interfacial reactions at the Sn-Ag-Cu/Ni contacts, which are frequently encountered in recent microelectronic products. Various Sn-Ag-Cu-Ni alloys were prepared and equilibrated at 250°C. The alloys were then quenched and analyzed. The phases were determined by metallography, compositional analysis, and x-ray diffraction (XRD) analysis. No quaternary phases were found. The isoplethal sections at 60at.%Sn, 70at.%Sn, 80at.%Sn, and 90at.%Sn at 250°C are determined. The phase equilibrium relationship was proposed based on the quaternary experimental results and the 250°C isothermal sections of the four constituent ternary systems, Sn-Ag-Cu, Sn-Ag-Ni, Sn-Cu-Ni, and Cu-Ag-Ni. Because there are no ternary phases in all these three systems, all the compounds are in fact binary compounds with various solubilities of the other two elements.

  19. Effect of mechanical milling on Ni-TiH{sub 2} powder alloy filler metal for brazing TiAl intermetallic alloy: The microstructure and joint's properties

    SciTech Connect

    He Peng Liu Duo; Shang Erjing; Wang Ming

    2009-01-15

    A TiH{sub 2}-50 wt.% Ni powder alloy was mechanically milled in an argon gas atmosphere using milling times up to 480 min. A TiAl intermetallic alloy was joined by vacuum furnace brazing using the TiH{sub 2}-50 wt.% Ni powder alloy as the filler metal. The effect of mechanical milling on the microstructure and shear strength of the brazed joints was investigated. The results showed that the grains of TiH{sub 2}-50 wt.% Ni powder alloy were refined and the fusion temperature decreased after milling. A sound brazing seam was obtained when the sample was brazed at 1140 deg. C for 15 min using filler metal powder milled for 120 min. The interfacial zones of the specimens brazed with the milled filler powder were thinner and the shear strength of the joint was increased compared to specimens brazed with non-milled filler powder. A sample brazed at 1180 deg. C for 15 min using TiH{sub 2}-50 wt.% Ni powder alloy milled for 120 min exhibited the highest shear strength at both room and elevated temperatures.

  20. Electromigration of composite Sn-Ag-Cu solder bumps

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Xu, Di Erick; Chow, Jasper; Mayer, Michael; Sohn, Heung-Rak; Jung, Jae Pil

    2015-11-01

    This study investigates the electromigration (EM) behavior of lead free Sn-Ag-Cu (SAC) solder alloys that were reinforced with different types of nanoparticles [Copper-coated carbon nanotubes (Cu/CNT), La2O3, Graphene, SiC, and ZrO2]. The composite solders were bumped on a Cu substrate at 220°C, and the resistance of the bumped solders was measured using a four wire setup. Current aging was carried out for 4 hours at a temperature of 160°C, and an increase in resistance was noted during this time. Of all the composite solders that were studied, La2O3 and SiC reinforced SAC solders exhibited the smallest resistances after current aging. However, the rate of change in the resistance at room temperature was lower for the SiC-reinforced SAC solder. The SAC and Graphene reinforced SAC solder bumps completely failed within 15 - 20 min of these tests. The SiC nanoparticles were reported to possibly entrap the SAC atoms better than other nanoparticles with a lower rate of EM. [Figure not available: see fulltext.

  1. Spasmodic growth during the rapid solidification of undercooled Ag-Cu eutectic melts

    NASA Astrophysics Data System (ADS)

    Clopet, C. R.; Cochrane, R. F.; Mullis, A. M.

    2013-01-01

    A melt fluxing technique has been used to undercool Ag-Cu eutectic alloy by 10-70 K and the subsequent recalescence has been studied using high speed imaging. Spasmodic growth of the solidification front was observed, in which the growth front would make a series of quasi-periodic jumps separated by extended periods during which time growth appeared to arrest. Evidence of this previously unreported mode of growth is presented. The high speed images and microstructural evidence support the theory that anomalous eutectics form by the growth and subsequent remelting of eutectic dendrites.

  2. Study of austenitic stainless steel welded with low alloy steel filler metal. [tensile and impact strength tests

    NASA Technical Reports Server (NTRS)

    Burns, F. A.; Dyke, R. A., Jr.

    1979-01-01

    The tensile and impact strength properties of 316L stainless steel plate welded with low alloy steel filler metal were determined. Tests were conducted at room temperature and -100 F on standard test specimens machined from as-welded panels of various chemical compositions. No significant differences were found as the result of variations in percentage chemical composition on the impact and tensile test results. The weldments containing lower chromium and nickel as the result of dilution of parent metal from the use of the low alloy steel filler metal corroded more severely in a marine environment. The use of a protective finish, i.e., a nitrile-based paint containing aluminum powder, prevented the corrosive attack.

  3. Nanoindentation on SnAgCu lead-free solder joints and analysis

    NASA Astrophysics Data System (ADS)

    Xu, Luhua; Pang, John H. L.

    2006-12-01

    The lead-free SnAgCu (SAC) solder joint on copper pad with organic solderability preservative (Cu-OSP) and electroless nickel and immersion gold (ENIG) subjected to thermal testing leads to intermetallic growth. It causes corresponding reliability concerns at the interface. Nanoindentation characterization on SnAgCu solder alloy, intermetallic compounds (IMCs), and the substrates subjected to thermal aging is reported. The modulus and hardness of thin IMC layers were measured by nanoindentation continuous stiffness measurement (CSM) from planar IMC surface. When SAC/Ni(Au) solder joints were subject to thermal aging, the Young’s modulus of the NiCuSn IMC at the SAC/ENIG specimen changed from 207 GPa to 146 GPa with different aging times up to 500 h. The hardness decreased from 10.0 GPa to 7.3 GPa. For the SAC/Cu-OSP reaction couple, the Young’s modulus of Cu6Sn5 stayed constant at 97.0 GPa and hardness about 5.7 GPa. Electron-probe microanalysis (EPMA) was used to thermal aging. The creep effect on the measured result was analyzed when measuring SnAgCu solder; it was found that the indentation penetration, and thus the hardness, is loading rate dependent. With the proposed constant P/P experiment, a constant indentation strain rate h/h and hardness could be achieved. The log-log plot of indentation strain rate versus hardness for the data from the constant P/P experiments yields a slope of 7.52. With the optimized test method and CSM Technique, the Modulus of SAC387 solder alloy and all the layers in a solder joint were investigated.

  4. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    NASA Astrophysics Data System (ADS)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  5. Variations of phases and microstructure of reaction products in the interface of Al[sub 2]O[sub 3]/Ag-Cu-Ti joint system with heat-treatment

    SciTech Connect

    Byun, W.; Kim, H. . Dept. of Inorganic Materials Science and Engineering); Yun, M. )

    1994-12-01

    Ceramic-to-metal (C/M) joining is of particular importance because of physical and economic limitations that restrict the size and complexity of ceramic components. The active filler metal method is one of the C/M joining techniques and involves the use of elements with a strong affinity for O[sub 2], e.g., Ti or Zr. Active metal elements, typically Ti, have been shown to be effective in wetting various oxides. In the Ag-Cu-Ti/Al[sub 2]O[sub 3] system the primary concern has been focused on the formation of Ti-contained phases as a result of chemical reaction between Al[sub 2]O[sub 3] and the Ti-containing brazing alloy. Previous studies suggested that Ti in brazing alloy reacts with the Al[sub 2]O[sub 3] ceramic surface to form compounds such as TiO. These compounds act as a transition layer between the Al[sub 2]O[sub 3] and the brazing alloy. The chemical reaction products at the C/M interface are important because they influence the mechanical strength of the joint. These products are affected by the composition of the brazing alloy and the process conditions such as the heat-treatment temperature and time. Consequently, microstructural studies of interfacial reaction products must be carried out to understand the relationships between the structure and the properties of the joint. The purpose of the present study is to investigate the phase evolution and the microstructural characteristics of chemical reaction products formed in the interface between the commercial alumina and the Ti-containing brazing filler metal at various heat-treatment conditions.

  6. Reassessment of Atomic Mobilities in fcc Cu-Ag-Sn System Aiming at Establishment of an Atomic Mobility Database in Sn-Ag-Cu-In-Sb-Bi-Pb Solder Alloys

    NASA Astrophysics Data System (ADS)

    Xu, Huixia; Zhang, Lijun; Cheng, Kaiming; Chen, Weimin; Du, Yong

    2017-04-01

    To establish an accurate atomic mobility database in solder alloys, a reassessment of atomic mobilities in the fcc (face centered cubic) Cu-Ag-Sn system was performed as reported in the present work. The work entailed initial preparation of three fcc Cu-Sn diffusion couples, which were used to determine the composition-dependent interdiffusivities at 873 K, 923 K, and 973 K, to validate the literature data and provide new experimental data at low temperatures. Then, atomic mobilities in three boundary binaries, fcc Cu-Sn, fcc Ag-Sn, and fcc Cu-Ag, were updated based on the data for various experimental diffusivities obtained from the literature and the present work, together with the available thermodynamic database for solder alloys. Finally, based on the large number of interdiffusivities recently measured from the present authors, atomic mobilities in the fcc Cu-Ag-Sn ternary system were carefully evaluated. A comprehensive comparison between various calculated/model-predicted diffusion properties and the experimental data was used to validate the reliability of the obtained atomic mobilities in ternary fcc Cu-Ag-Sn alloys.

  7. Microstructure and reactions of SiC{sub w}-reinforced alumina with Ag-Cu-In-Ti

    SciTech Connect

    Park, E.S.; Lannutti, J.J.; Cawley, J.D.

    1995-01-01

    Brazing experiments were performed at 750 C for 2 h between Ag-Cu-In-Ti alloy and SiC{sub w}/Al{sub 2}O{sub 3}. The first clearly nonbraze layer consists of an oxide layer of metallic composition 33Ti-31Al-22Cu-14S. Areas adjacent to the SiC whiskers were of different composition. A thin, continuous layer on the alumina portion of the composite appears to be {gamma}-TiO. The SiC whiskers are preferentially consumed and undergo reductions in diameter of approximately 40%. Observed knobby whisker morphologies may be related to SiC stacking faults. {eta}-type phases detected near the Ag-Cu eutectic portion of the joint appear to consist of Ti-Cu-Al-Si-O and Ti{sub 3}Cu{sub 3}O.

  8. Some possible filler alloys with low vapor pressures for refractory-metal brazing

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1973-01-01

    A compilation of eutectics and melting-point minima for binary combinations of metals having vapor pressures below 10 to the minus 10th power torr at 1500 degrees K and .00005 torr at 2000 degree K is presented. These compositions and others near them on their phase diagrams are potential special brazing fillers for refractory metals. Some possible problems and advantages for fusion bonds of such mixtures are indicated. Evaluations of brazing fillers containing refractory metals are reported.

  9. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-05-01

    A new ceramic brazing technique, referred to as reactive air brazing (RAB), has recently been developed for potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. At present, the technique utilizing a silver-copper oxide system is of great interest. The maximum operating temperature of this system, however, is limited by its eutectic temperature of ~935°C, although in practice the operating temperature should be limited to be even lower. An obvious strategy that can be employed to increase the maximum operating temperature of the braze material is to add a higher melting noble alloying element. In this paper, we report the effects of palladium addition on the thermodynamics of the Ag-CuO system and on the wetting properties of the resulting braze with respect to alumina

  10. Dynamic viscosities of pure tin and Sn-Ag, Sn-Cu, and Sn-Ag-Cu eutectic melts

    NASA Astrophysics Data System (ADS)

    Rozhitsina, E. V.; Gruner, S.; Kaban, I.; Hoyer, W.; Sidorov, V. E.; Popel', P. S.

    2011-02-01

    The dynamic viscosities of the melts of pure tin and eutectic Sn-Ag, Sn-Cu, and Sn-Ag-Cu alloys are studied in heating followed by cooling, and the maximum heating temperature was 1200°C. An irreversible decrease in the viscosity is found in the temperature range 800-1000°C in the polytherms of all melts. This finding is related to the loss of a local order in a melt and can be used to develop temperature regimes for the production of lead-free solders.

  11. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  12. Mechanical properties and microstructure investigation of Sn-Ag-Cu lead free solder for electronic package applications

    NASA Astrophysics Data System (ADS)

    Wang, Qing

    While the electronics industry appears to be focusing on Sn-Ag-Cu as the alloy of choice for lead free electronics assembly, the exact composition varies by geographic region, supplier and user. Add to that dissolved copper and silver from the printed circuit board traces and surface finish, and there can be significant variation in the final solder joint composition. A systematic study of the mechanical and microstructural properties of Sn-Ag-Cu alloys with Ag varying from 2wt% to 4wt% and Cu varying from 0.5wt% to 1.5wt%, was investigated in this research study. Different sample preparation techniques (water quenched, oil quenched and water quenched followed by reflow) were explored and the resulting microstructure compared to that of a typical reflowed lead free chip scale package (CSP) solder joint. Tensile properties such as tensile strength, 0.2% yield strength and the ultimate tensile strength and creep behavior of selected alloy compositions (Sn-4Ag-1.5Cu, Sn-4Ag-0.5Cu, Sn-2Ag-1.5Cu, Sn-2Ag-0.5Cu, Sn-3.5Ag-0.8Cu) were performed for three conditions: as-cast; aged for 100 hours at 125°C; and aged for 250 hours at 125°C. The microstructures of these alloys were examined using light and scanning electron microscopy (LM and SEM) respectively and SEM based energy dispersive x-ray spectroscopy (EDS). Fracture surface and cross-section analysis were performed on the specimens after creep testing. The creep testing results and the effect of high temperature aging on mechanical properties will also be presented for the oil quenched samples. A hyperbolic-sine creep model was adopted and used to fit the creep experiment data. The effect of adding the quaternary element bismuth to the Sn-3.5Ag-0.8Cu alloy on the mechanical properties was measured and compared with the mechanical properties of the ternary alloys. The results of this research study provide necessary data for the modeling of solder joint reliability for a range of Sn-Ag-Cu compositions and a baseline

  13. Enhanced adhesion and performance of the source/drain electrode using a single-layered Ag(Cu) film for an amorphous silicon thin-film transistor

    NASA Astrophysics Data System (ADS)

    Hong, S. J.; Lee, S.; Park, J. B.; Yang, H. J.; Ko, Y. K.; Lee, J. G.; Cho, B. S.; Jeong, C. O.; Chung, K. H.

    2003-10-01

    The feasibility of using a Ag(Cu) alloy film as a source/drain electrode for thin-film transistor (TFT) liquid-crystal displays has been investigated. The annealing of a Ag(Cu)/Si structure, for 30 min at 200 °C, produced a uniform Cu3Si layer at the Ag(Cu)-Si interface, as a result of the reaction of the segregated Cu with Si. This lowered the resistivity from 5.3 to 3.2 μΩ cm, which also led to improved adhesion properties. A hydrogenated amorphous silicon (a-Si:H) TFT was fabricated using a single layer of Ag (19 at. % Cu) alloy film as the source/drain metal. The subthreshold slope, mobility, and threshold voltage obtained from the fabricated a-Si:H TFT were 0.78 V/dec, 0.79 cm2/V s, and 2 V, respectively, revealing a reduction in the process steps, with excellent performance.

  14. Interdiffusion analysis of the soldering reactions in Sn-3.5Ag/Cu couples

    NASA Astrophysics Data System (ADS)

    Bae, K. S.; Kim, S. J.

    2001-11-01

    Extensive microstructural and kinetic studies on the formation and growth of the intermetallics of Sn-rich solder/Cu couples have been reported. However, experimental data on the interdiffusion mechanisms during soldering reactions are limited and in conflict. The interdiffusion processes for soldering of Sn-3.5Ag alloy/Cu couples were investigated by using the Cr-evaporated surface as a reference line. At the beginning of soldering, Cu was observed to outdiffuse to the molten Sn-3.5Ag alloy until saturation, and the Sn-Ag solder dissolved with Cu collapsed below the reference line. As a result, the scallop-shaped Cu6Sn5 intermetallic compound was formed at the newly-formed Sn-Ag-Cu solder/Cu interface below the original Cu surface. When the soldered joint was reflowed at the lower temperature to suppress the Cu dissolution, the Cu6Sn5/Cu interface moved into the Cu substrate. Therefore, Sn is the dominant diffusing species for the intermetallic formation during the soldering process, although the extensive Cu dissolution occurs at the early stage of soldering.

  15. Increasing Ti-6Al-4V brazed joint strength equal to the base metal by Ti and Zr amorphous filler alloys

    SciTech Connect

    Ganjeh, E.; Sarkhosh, H.; Bajgholi, M.E.; Khorsand, H.; Ghaffari, M.

    2012-09-15

    Microstructural features developed along with mechanical properties in furnace brazing of Ti-6Al-4V alloy using STEMET 1228 (Ti-26.8Zr-13Ni-13.9Cu, wt.%) and STEMET 1406 (Zr-9.7Ti-12.4Ni-11.2Cu, wt.%) amorphous filler alloys. Brazing temperatures employed were 900-950 Degree-Sign C for the titanium-based filler and 900-990 Degree-Sign C for the zirconium-based filler alloys, respectively. The brazing time durations were 600, 1200 and 1800 s. The brazed joints were evaluated by ultrasonic test, and their microstructures and phase constitutions analyzed by metallography, scanning electron microscopy and X-ray diffraction analysis. Since microstructural evolution across the furnace brazed joints primarily depends on their alloying elements such as Cu, Ni and Zr along the joint. Accordingly, existence of Zr{sub 2}Cu, Ti{sub 2}Cu and (Ti,Zr){sub 2}Ni intermetallic compounds was identified in the brazed joints. The chemical composition of segregation region in the center of brazed joints was identical to virgin filler alloy content which greatly deteriorated the shear strength of the joints. Adequate brazing time (1800 s) and/or temperature (950 Degree-Sign C for Ti-based and 990 Degree-Sign C for Zr-based) resulted in an acicular Widmanstaetten microstructure throughout the entire joint section due to eutectoid reaction. This microstructure increased the shear strength of the brazed joints up to the Ti-6Al-4V tensile strength level. Consequently, Ti-6Al-4V can be furnace brazed by Ti and Zr base foils produced excellent joint strengths. - Highlights: Black-Right-Pointing-Pointer Temperature or time was the main factors of controlling braze joint strength. Black-Right-Pointing-Pointer Developing a Widmanstaetten microstructure generates equal strength to base metal. Black-Right-Pointing-Pointer Brittle intermetallic compounds like (Ti,Zr){sub 2}Ni/Cu deteriorate shear strength. Black-Right-Pointing-Pointer Ti and Zr base filler alloys were the best choice for brazing Ti

  16. Surface modification of oleylamine-capped Ag-Cu nanoparticles to fabricate low-temperature-sinterable Ag-Cu nanoink

    NASA Astrophysics Data System (ADS)

    Kim, Na Rae; Jong Lee, Yung; Lee, Changsoo; Koo, Jahyun; Lee, Hyuck Mo

    2016-08-01

    By treating oleylamine (OA)-capped Ag-Cu nanoparticles with tetramethylammonium hydroxide (TMAH), we obtained metal nanoparticles that are suspended in polar solvents and sinterable at low temperatures. The simple process with ultra sonication enables synthesis of monodispersed and high purity nanoparticles in an organic base, where the resulting nanoparticles are dispersible in polar solvents such as ethanol and isopropyl alcohol. To investigate the surface characteristics, we conducted Fourier-transform infrared and zeta-potential analyses. After thermal sintering at 200 °C, which is approximately 150 °C lower than the thermal decomposition temperature of OA, an electrically conductive thin film was obtained. Electrical resistivity measurements of the TMAH-treated ink demonstrate that surface modified nanoparticles have a low resistivity of 13.7 × 10-6 Ω cm. These results confirm the prospects of using low-temperature sinterable nanoparticles as the electrode layer for flexible printed electronics without damaging other stacked polymer layers.

  17. Welding filler metal and procedure development for EPRI`s NOREM hardfacing alloy

    SciTech Connect

    Phillips, M.K.; Findlan, S.J.

    1995-12-31

    Iron-based wear-resistant alloys, designated NOREM, have been developed by the Electric Power Research Institute (EPRI) to address radiation exposure concerns to maintenance personnel in nuclear power plants. The often used cobalt-base alloys have been shown to be a major contributor to radiation field buildup as a result of cobalt wear particles passing through the reactor vessel and becoming ted, These ted particles are then transported throughout the primary nuclear system. This paper summarizes the results of the EPRI sponsored project which focused on the development of consumables and welding parameters for in-situ application. The development of hardfacing rod and wire product forms which yield multi-layer, crack-free deposits on both carbon and stainless steel substrates without the need for preheat, presented some unique challenges. This paper discusses the effect of various alloying and impurity elements on weldability. Results of galling wear, corrosion resistance, mechanical testing, as compared with the more traditional materials, will also be reported. Finally, material specifications and welding parameters will be provided, along with an overview of current nuclear utility applications.

  18. Impact of 5% NaCl Salt Spray Pretreatment on the Long-Term Reliability of Wafer-Level Packages with Sn-Pb and Sn-Ag-Cu Solder Interconnects

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Lee, Tae-Kyu; Liu, Kuo-Chuan

    2011-10-01

    Understanding the sensitivity of Pb-free solder joint reliability to various environmental conditions, such as corrosive gases, low temperatures, and high-humidity environments, is a critical topic in the deployment of Pb-free products in various markets and applications. The work reported herein concerns the impact of a marine environment on Sn-Pb and Sn-Ag-Cu interconnects. Both Sn-Pb and Sn-Ag-Cu solder alloy wafer-level packages, with and without pretreatment by 5% NaCl salt spray, were thermally cycled to failure. The salt spray test did not reduce the characteristic lifetime of the Sn-Pb solder joints, but it did reduce the lifetime of the Sn-Ag-Cu solder joints by over 43%. Although both materials showed strong resistance to corrosion, the localized nature of the corroded area at critical locations in the solder joint caused significant degradation in the Sn-Ag-Cu solder joints. The mechanisms leading to these results as well as the extent, microstructural evolution, and dependency of the solder alloy degradation are discussed.

  19. Ag-Cu catalysts for ethylene epoxidation: Selectivity and activity descriptors

    NASA Astrophysics Data System (ADS)

    Nguyen, Ngoc Linh; de Gironcoli, Stefano; Piccinin, Simone

    2013-05-01

    Ag-Cu alloy catalysts for ethylene epoxidation have been shown to yield higher selectivity towards ethylene oxide compared to pure Ag, the unique catalyst employed in the industrial process. Previous studies showed that under oxidizing conditions Cu forms oxide layers on top of Ag. Using first-principles atomistic simulations based on density functional theory, we investigate the reaction mechanism on the thin oxide layer structures and establish the reasons for the improved selectivity. We extend the range of applicability of the selectivity descriptor proposed by Kokalj et al. [J. Catal. 254, 304 (2008)], 10.1016/j.jcat.2008.01.008, based on binding energies of reactants, intermediates, and products, by refitting its parameters so as to include thin oxide layer catalysts. We show that the selectivity is mainly controlled by the relative strength of the metal-carbon vs. metal-oxygen bonds, while the height of the reaction barriers mostly depend on the binding energy of the common oxametallacycle intermediate.

  20. The Apparent Contact Angle and Wetted Area of Active Alloys on Silicon Carbide as a Function of the Temperature and the Surface Roughness: A Multivariate Approach

    NASA Astrophysics Data System (ADS)

    Tillmann, Wolfgang; Pfeiffer, Jan; Wojarski, Lukas

    2015-08-01

    Despite the broad field of applications for active filler alloys for brazing ceramics, as well as intense research work on the wetting and spreading behavior of these alloys on ceramic surfaces within the last decades, the manufactured joints still exhibit significant variations in their properties due to the high sensitivity of the alloys to changing brazing conditions. This increases the need for investigations of the wetting and spreading behavior of filler alloys with regard to the dominating influences combined with their interdependencies, instead of solely focusing on single parameter investigations. In this regard, measurements of the wetting angle and area were conducted at solidified AgCuTi and CuSnTi alloys on SiC substrates. Based on these measurements, a regression model was generated, illustrating the influence of the brazing temperature, the roughness of the faying surfaces, the furnace atmosphere, and their interdependencies on the wetting and spreading behavior of the filler alloys. It was revealed that the behavior of the melts was significantly influenced by the varied brazing parameters, as well as by their interdependencies. This result was also predicted by the developed model and showed a high accuracy.

  1. Low-melting-point titanium-base brazing alloys. Part 1: Characteristics of two-, three-, and four-component filler metals

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    The melting point, microstructure, phase, and electrochemical behavior of Ti-21Ni-15Cu alloy, together with two-, three-, and four-component low-melting-point titanium-base brazing alloys, are presented in this paper. Five filler metals were selected for the study, in which melting points were measured by differential thermal analysis, phases identified by x-ray diffractometry, and corrosion behaviors tested by potentiodynamic polarization. The experimental results show that the three-component Ti-15Cu-15Ni and the newly developed Ti-21Ni-14Cu alloys exhibit the combination of lower melting point and superior corrosion resistance compared to the two- and four-component titanium alloys, 316L stainless steel, and a Co-Cr-Mo alloy in Hank`s solution at 37 C. On a short time basis, the presence of Ti{sub 2}Ni and Ti{sub 2}Cu intermetallics in the Ti-15Cu-15Ni and Ti-21Ni-14Cu alloys should not be preferentially dissolved in galvanic corrosion with respect to the dissimilar Ti-6Al-4V alloy.

  2. Microfluidic synthesis of Ag@Cu2O core-shell nanoparticles with enhanced photocatalytic activity.

    PubMed

    Tao, Sha; Yang, Mei; Chen, Huihui; Ren, Mingyue; Chen, Guangwen

    2017-01-15

    A microfluidic-based method for the continuous synthesis of Ag@Cu2O core-shell nanoparticles (NPs) has been developed. It only took 32s to obtain Ag@Cu2O core-shell NPs, indicating a high efficiency of this microfluidic-based method. Triangular Ag nanoprisms were employed as the cores for the overgrowth of Cu2O through the reduction of Cu(OH)4(2-) with ascorbic acid. The as-synthesized samples were characterized by XRD, TEM, SEM, HAADF-STEM, EDX, HRTEM, UV-vis spectra and N2 adsorption-desorption. The characterization results revealed that the as-synthesized Ag@Cu2O core-shell NPs exhibited a well-defined core-shell nanostructure with a polycrystalline shell, which was composed of numbers of Cu2O domains epitaxially growing on the triangular Ag nanoprism. It was concluded that the synthesis parameters such as the molar ratio of trisodium citrate to AgNO3, H2O2 to AgNO3, NaOH to CuSO4, ascorbic acid to CuSO4 and AgNO3 to CuSO4 had significant effect on the synthesis of Ag@Cu2O core-shell NPs. Moreover, Ag@Cu2O core-shell NPs exhibited superior catalytic activity in comparison with pristine Cu2O NPs towards the visible light-driven degradation of methyl orange. This enhanced photocatalytic activity of Ag@Cu2O core-shell NPs was attributed to the larger BET surface area and improved charge separation efficiency. The trapping experiment indicated that holes and superoxide anion radicals were the major reactive species in the photodegradation of methyl orange over Ag@Cu2O core-shell NPs. In addition, Ag@Cu2O core-shell NPs showed no obvious deactivation in the cyclic test.

  3. Rapidly solidified Ag-Cu eutectics: A comparative study using drop-tube and melt fluxing techniques

    NASA Astrophysics Data System (ADS)

    Yu, Y.; Mullis, A. M.; Cochrane, R. F.

    2016-03-01

    A comparative study of rapid solidification of Ag-Cu eutectic alloy processed via melt fluxing and drop-tube techniques is presented. A computational model is used to estimate the cooling rate and undercooling of the free fall droplets as this cannot be determined directly. SEM micrographs show that both materials consist of lamellar and anomalous eutectic structures. However, below the critical undercooling the morphologies of each are different in respect of the distribution and volume of anomalous eutectic. The anomalous eutectic in flux- undercooled samples preferentially forms at cell boundaries around the lamellar eutectic in the cell body. In drop-tube processed samples it tends to distribute randomly inside the droplets and at much smaller volume fractions. That the formation of the anomalous eutectic can, at least in part, be suppressed in the drop-tube is strongly suggestive that the formation of anomalous eutectic occurs via remelting process, which is suppressed by rapid cooling during solidification.

  4. Ag-Cu nanoalloyed film as a high-performance cathode electrocatalytic material for zinc-air battery

    NASA Astrophysics Data System (ADS)

    Lei, Yimin; Chen, Fuyi; Jin, Yachao; Liu, Zongwen

    2015-04-01

    A novel Ag50Cu50 film electrocatalyst for oxygen reduction reaction (ORR) was prepared by pulsed laser deposition (PLD) method. The electrocatalyst actually is Ag-Cu alloyed nanoparticles embedded in amorphous Cu film, based on transmission electron microscopy (TEM) characterization. The rotating disk electrode (RDE) measurements provide evidence that the ORR proceed via a four-electron pathway on the electrocatalysts in alkaline solution. And it is much more efficient than pure Ag catalyst. The catalytic layer has maximum power density of 67 mW cm-2 and an acceptable cell voltage at 0.863 V when current densities increased up to 100 mA cm-2 in the Ag50Cu50-based primary zinc-air battery. The resulting rechargeable zinc-air battery exhibits low charge-discharge voltage polarization of 1.1 V at 20 mAcm-2 and high durability over 100 cycles in natural air.

  5. Phase constitution and interface structure of nano-sized Ag-Cu/AlN multilayers: Experiment and ab initio modeling

    SciTech Connect

    Pigozzi, Giancarlo; Janczak-Rusch, Jolanta; Passerone, Daniele; Antonio Pignedoli, Carlo; Patscheider, Joerg; Jeurgens, Lars P. H.; Antusek, Andrej; Parlinska-Wojtan, Magdalena; Bissig, Vinzenz

    2012-10-29

    Nano-sized Ag-Cu{sub 8nm}/AlN{sub 10nm} multilayers were deposited by reactive DC sputtering on {alpha}-Al{sub 2}O{sub 3}(0001) substrates. Investigation of the phase constitution and interface structure of the multilayers evidences a phase separation of the alloy sublayers into nanosized grains of Ag and Cu. The interfaces between the Ag grains and the quasi-single-crystalline AlN sublayers are semi-coherent, whereas the corresponding Cu/AlN interfaces are incoherent. The orientation relationship between Ag and AlN is constant throughout the entire multilayer stack. These observations are consistent with atomistic models of the interfaces as obtained by ab initio calculations.

  6. Laser Weldability of High-Strength Al-Zn Alloys and Its Improvement by the Use of an Appropriate Filler Material

    NASA Astrophysics Data System (ADS)

    Enz, Josephin; Riekehr, Stefan; Ventzke, Volker; Huber, Norbert; Kashaev, Nikolai

    2016-06-01

    Heat-treatable Al-Zn alloys are promising candidates for use as structural lightweight materials in automotive and aircraft applications. This is mainly due to their high strength-to-density ratio in comparison to conventionally employed Al alloys. Laser beam welding is an efficient method for producing joints with high weld quality and has been established in the industry for many years. However, it is well known that aluminum alloys with a high Zn content or, more precisely, with a high (Zn + Mg + Cu) content are difficult to fusion weld due to the formation of porosity and hot cracks. The present study concerns the laser weldability of these hard-to-weld Al-Zn alloys. In order to improve weldability, it was first necessary to understand the reasons for weldability problems and to identify crucial influencing factors. Based on this knowledge, it was finally possible to develop an appropriate approach. For this purpose, vanadium was selected as additional filler material. Vanadium exhibits favorable thermophysical properties and, thereby, can improve the weldability of Al-Zn alloys. The effectiveness of the approach was verified by its application to several Al-Zn alloys with differing amounts of (Zn + Mg + Cu).

  7. Catalysis by Nanostructures: Methane, Ethylene Oxide, and Propylene Oxide Synthesis on Ag, Cu or Au Nanoclusters

    DTIC Science & Technology

    2008-02-07

    GRANT NUMBER Propylene Oxide Synthesis on Ag , Cu or Au nanoclusters F49620-01-1-0459 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER Horia...Nanostructures: Methane, Ethylene Oxide, and Propylene Oxide Synthesis on Ag , Cu or Au nanoclusters, F49620-01-1-0459 Final Performance Report (for the period 07...andthe mobility of Ag clusters and Au clusters on TiO 2(1 10) have been published " . We found that Au atoms are very mobile and form large clusters at

  8. Metal alloy and monoelemental nanoclusters in silica formed by sequential ion implantation and annealing in selected atmosphere

    NASA Astrophysics Data System (ADS)

    Ren, F.; Jiang, C. Z.; Chen, H. B.; Shi, Y.; liu, C.; Wang, J. B.

    2004-11-01

    The preparation of metal alloy and monoelemental nanoclusters in silica by Ag, Cu ion sequential implantation and annealing in selected oxidizing or reducing atmosphere is studied. The formation of metastable Ag-Cu alloy is verified in the as-implanted samples by optical absorption spectra, selected area electron diffraction and energy dispersive spectrometer spectrum. The alloy is discomposed at elevated annealing temperature in both oxidizing and reducing atmospheres. The different effects of annealing behaviors on the Ag-Cu alloy nanoclusters are investigated.

  9. LED Die-Bonded on the Ag/Cu Substrate by a Sn-BiZn-Sn Bonding System

    NASA Astrophysics Data System (ADS)

    Tang, Y. K.; Hsu, Y. C.; Lin, E. J.; Hu, Y. J.; Liu, C. Y.

    2016-12-01

    In this study, light emitting diode (LED) chips were die-bonded on a Ag/Cu substrate by a Sn-BixZn-Sn bonding system. A high die-bonding strength is successfully achieved by using a Sn-BixZn-Sn ternary system. At the bonding interface, there is observed a Bi-segregation phenomenon. This Bi-segregation phenomenon solves the problems of the brittle layer-type Bi at the joint interface. Our shear test results show that the bonding interface with Bi-segregation enhances the shear strength of the LED die-bonding joints. The Bi-0.3Zn and Bi-0.5Zn die-bonding cases have the best shear strength among all die-bonding systems. In addition, we investigate the atomic depth profile of the deposited Bi-xZn layer by evaporating Bi-xZn E-gun alloy sources. The initial Zn content of the deposited Bi-Zn alloy layers are much higher than the average Zn content in the deposited Bi-Zn layers.

  10. Ag-Cu mixed phase plasmonic nanostructures fabricated by shadow nanosphere lithography and glancing angle co-deposition

    NASA Astrophysics Data System (ADS)

    Ingram, Whitney; Larson, Steven; Carlson, Daniel; Zhao, Yiping

    2017-01-01

    By combining shadow nanosphere lithography with a glancing angle co-deposition technique, mixed-phase Ag-Cu triangular nanopatterns and films were fabricated. They were prepared at different compositions with respect to Ag from 100% to 0% by changing the relative deposition ratio of each metal. Characterizations by ellipsometry, energy dispersive x-ray spectroscopy, and x-ray diffraction revealed that the thin films and nanopatterns were composed of small, well-mixed Ag and Cu nano-grains with a diameter less than 20 nm, and their optical properties could be described by an effective medium theory. All compositions of the nanopattern had the same shape, but showed tunable localized surface plasmon resonance (LSPR) properties. In general, the LSPR of the nanopatterns redshifted with decreasing composition. Such a relation could be fitted by an empirical model based on the bulk theory of alloy plasmonics. By changing the colloidal template and the material deposited, this fabrication technique can be used to produce other alloy plasmonic nanostructures with predicted LSPR wavelengths.

  11. Experimental determination of TRIP-parameter K for mild- and high-strength low-alloy steels and a super martensitic filler material.

    PubMed

    Neubert, Sebastian; Pittner, Andreas; Rethmeier, Michael

    2016-01-01

    A combined experimental numerical approach is applied to determine the transformation induced plasticity (TRIP)-parameter K for different strength low-alloy steels of grade S355J2+N and S960QL as well as the super martensitic filler CN13-4-IG containing 13 wt% chromium and 4 wt% nickel. The thermo-physical analyses were conducted using a Gleeble (®) 3500 facility. The thermal histories of the specimens to be tested were extracted from corresponding simulations of a real gas metal arc weldment. In contrast to common TRIP-experiments which are based on complex specimens a simple flat specimen was utilized together with an engineering evaluation method. The evaluation method was validated with literature values for the TRIP-parameter. It could be shown that the proposed approach enables a correct description of the TRIP behavior.

  12. The development of nontoxic Ag-based brazing alloys

    SciTech Connect

    Timmins, P.F. )

    1994-09-01

    An experimental investigation wad conducted to produce nontoxic, Cd-free brazing alloys that possessed similar melting ranges and mechanical properties to those alloys within the Ag-Cu-Zn-Cd system. The investigation consisted of phase equilibria, Zn equivalence, thermal analysis, extrusion, wire drawing and mechanical testing of alloys based in the Ag-Cu-Zn system. Thermal analysis of these new alloys yielded liquidus temperatures in the range 680 to 775 C (1256--1427 F) and solidus temperatures in the range 625 to 675 C (1157--1247 F). These values compared favorably to the Ag-Cu-Zn-Cd alloys, which have liquidus and solidus temperatures in the ranges of 640 to 710 C (1184--1310 F) and 610 to 620 C (1130--1148 F), respectively, for Ag contents in the 20 to 50 wt-% range. Tensile tests revealed the ultimate tensile strengths of the as-cast Ag-Cu-Zn-Sn alloys to be higher than the toxic Cd-containing alloys of higher Ag content and higher than the ternary Ag-Cu-Zn alloys. For example, the alloy at 35Ag-34Cu-30Zn-1Sn exhibited an as-cast tensile strength of 47.6 kg/mm[sup 2] (67.7 ksi) compared to the alloy at 50Ag-15Cu-16Zn-19Cd with an as-cast tensile strength of 45.7 kg/mm[sup 2] (65 ksi).

  13. Aging Characteristics of Sn-Ag Eutectic Solder Alloy with the Addition of Cu, In, and Mn

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Kar, Abhijit; Das, S. K.; Ray, A. K.

    2009-10-01

    In the present investigation, three types of solder alloy, i.e., Sn-Ag-Cu, Sn-Ag-In, and Sn-Ag-Cu-Mn, have been prepared and joined with Cu substrate. In the reflowed condition, the joint interface is decorated with Cu6Sn5 intermetallic in all cases. During aging at 100 °C for 50 to 200 hours, Cu3Sn formation took place in the diffusion zone of the Sn-Ag-Cu and Sn-Ag-In vs Cu assembly, which was not observed for the Sn-Ag-Cu-Mn vs Cu joint. Aging also leads to enhancement in the width of reaction layers; however, the growth is sluggish (~134 KJ/mol) for the Sn-Ag-Cu-Mn vs Cu transition joint. In the reflowed condition, the highest shear strength is obtained for the Sn-Ag-Cu-Mn vs Cu joint. Increment in aging time results in decrement in shear strength of the assemblies; yet small reduction is observed for the Sn-Ag-Cu-Mn vs Cu joint. The presence of Mn in the solder alloy is responsible for the difference in microstructure of the Sn-Ag-Cu-Mn solder alloy vs Cu assembly in the reflowed condition, which in turn influences the microstructure of the same after aging with respect to others.

  14. The effect of palladium additions on the solidus/liquidus temperatures and wetting properties of Ag-CuO based air brazes

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2007-01-01

    A new ceramic brazing technique referred to as reactive air brazing (RAB) has recently been developed for potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. At present, the technique utilizing a silver-copper oxide system is of great interest. The maximum operating temperature of this system is limited by its eutectic temperature of ~945°C, although in practice the operating temperature will need to be lower. An obvious strategy that can be employed to increase the maximum operating temperature of the braze material is to add a higher melting noble alloying element. In this paper, we report the effects of palladium addition on the melting characteristics of the Ag-CuO system and on the wetting properties of the resulting braze with respect to alumina. It was found that the addition of Pd will cause an increase in the melting temperature of the Ag-CuO braze but possibly at a sacrifice of wetting properties depending on composition.

  15. Properties of experimental titanium-silver-copper alloys for dental applications.

    PubMed

    Kang, Dong-Kuk; Moon, Seoung-Kyun; Oh, Keun-Taek; Choi, Good-Sun; Kim, Kyoung-Nam

    2009-07-01

    The aim of this study was to develop Ti-Ag-Cu alloys with a higher corrosion resistance, better biocompatibility, and better mechanical properties than commercially pure titanium and its alloys. The microstructure, corrosion resistance, mechanical property and cytotoxicity of the Ti-Ag-Cu alloys were investigated. The corrosion resistance was evaluated by open circuit potential measurements and potentiodynamic polarization tests in artificial saliva at 37 degrees C. The mechanical properties were evaluated using tensile and microhardness tests. The biocompatibility was tested by evaluating the cytotoxicity of the alloys using an agar-overlay test and MTT assay. It was found that the open circuit potentials of the Ti-Ag-Cu alloys were higher than that of pure Ti. However, the passive current densities of the Ti-Ag-Cu alloys were similar to that of pure titanium. The mechanical properties improved with increasing Ag and Cu content. All the Ti-Ag-Cu alloys examined were found to be noncytotoxic similar to pure Ti. Therefore, Ti-Ag-Cu alloys can be used as biomaterials in the dental field.

  16. Atomic-scale investigation of interface-facilitated deformation twinning in severely deformed Ag-Cu nanolamellar composites

    SciTech Connect

    An, X. H. E-mail: xiaozhou.liao@sydenye.edu.au; Cao, Y.; Liao, X. Z. E-mail: xiaozhou.liao@sydenye.edu.au; Zhu, S. M.; Nie, J. F.; Kawasaki, M.; Ringer, S. P.; Langdon, T. G.; Zhu, Y. T.

    2015-07-06

    We report an atomic-scale investigation of interface-facilitated deformation twinning behaviour in Ag-Cu nanolamellar composites. Profuse twinning activities in Ag supply partial dislocations to directly transmit across the Ag-Cu lamellar interface that promotes deformation twinning in the neighbouring Cu lamellae although the interface is severely deformed. The trans-interface twin bands change the local structure at the interface. Our analysis suggests that the orientation relationship and interfacial structure between neighbouring Ag-Cu lamellae play a crucial role in such special interface-facilitated twinning behaviour.

  17. Microstructure and Mechanical Properties of Dissimilar Welded Ti3Al/Ni-Based Superalloy Joint Using a Ni-Cu Filler Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Bing-Qing; Xiong, Hua-Ping; Guo, Shao-Qing; Sun, Bing-Bing; Chen, Bo; Tang, Si-Yi

    2015-02-01

    Dissimilar welding of a Ti3Al-based alloy and a Ni-based superalloy (Inconel 718) was successfully carried out using gas tungsten arc welding technology in this study. With a Ni-Cu alloy as filler material, sound joints have been obtained. The microstructure evolution along the cross section of the dissimilar joint has been revealed based on the results of scanning electron microscopy and X-ray energy dispersive spectroscopy as well as X-ray diffractometer. It is found that the weld/Ti3Al interface is composed of Ti2AlNb matrix dissolved with Ni and Cu, Al(Cu, Ni)2Ti, (Cu, Ni)2Ti, (Nb, Ti) solid solution, and so on. The weld and In718/weld interface mainly consist of (Cu, Ni) solid solutions. The weld exhibits higher microhardness than the two base materials. The average room-temperature tensile strength of the joints reaches 242 MPa and up to 73.6 pct of the value can be maintained at 873 K (600 °C). The brittle intermetallic phase of Ti2AlNb matrix dissolved with Ni and Cu at the weld/Ti3Al interface is the weak link of the joint.

  18. High Temperature Strength of YSZ Joints Brazed with Palladium Silver Copper Oxide Filler Metals

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2010-06-09

    The Ag-CuOx system is being investigated as potential filler metals for use in air brazing high-temperature electrochemical devices such as solid oxide fuel cells and gas concentrators. The current study examines the effects of palladium addition on the high temperature joint strength of specimens prepared from yttria stabilized zirconia (YSZ) bars brazed with the binary Ag-CuOx, and 15Pd-Ag-CuO. It was found that while the binary Ag-CuOx system exhibits stronger room temperature strength than the 15Pd system the strength is reduced to values equivalent of the 15Pd system at 800°C. The 15Pd system exhibits a lower ambient temperature strength that is retained at 800°C. In both systems the failure mechanism at high temperature appears to be peeling of the noble metal component from the oxide phases and tearing through the noble metal phase whereas sufficient adhesion is retained at lower temperatures to cause fracture of the YSZ substrate.

  19. Ag-Cu nanoalloyed film as a high-performance cathode electrocatalytic material for zinc-air battery.

    PubMed

    Lei, Yimin; Chen, Fuyi; Jin, Yachao; Liu, Zongwen

    2015-01-01

    A novel Ag50Cu50 film electrocatalyst for oxygen reduction reaction (ORR) was prepared by pulsed laser deposition (PLD) method. The electrocatalyst actually is Ag-Cu alloyed nanoparticles embedded in amorphous Cu film, based on transmission electron microscopy (TEM) characterization. The rotating disk electrode (RDE) measurements provide evidence that the ORR proceed via a four-electron pathway on the electrocatalysts in alkaline solution. And it is much more efficient than pure Ag catalyst. The catalytic layer has maximum power density of 67 mW cm(-2) and an acceptable cell voltage at 0.863 V when current densities increased up to 100 mA cm(-2) in the Ag50Cu50-based primary zinc-air battery. The resulting rechargeable zinc-air battery exhibits low charge-discharge voltage polarization of 1.1 V at 20 mAcm(-2) and high durability over 100 cycles in natural air.

  20. Achieving high strength and high electrical conductivity in Ag/Cu multilayers

    NASA Astrophysics Data System (ADS)

    Wei, M. Z.; Xu, L. J.; Shi, J.; Pan, G. J.; Cao, Z. H.; Meng, X. K.

    2015-01-01

    In this work, we investigated the microstructure evolution of Ag/Cu multilayers and its influences on the hardness and electric resistivity with individual layer thickness (h) ranging from 3 to 50 nm. The hardness increases with the decreasing h in the range of 5-20 nm. The barrier to dislocation transmission by stacking faults, twin boundaries, and interfaces leads to hardness enhancement. Simultaneously, in order to get high conductivity, the strong textures in-layers were induced to form for reducing the amount of grain boundaries. The resistivity keeps low even when h decreases to 10 nm. Furthermore, we developed a facile model to evaluate the comprehensive property of Ag/Cu multilayers—the results indicate that the best combination of strength and conductivity occurs when h = 10 nm.

  1. Green Synthesis of Ag-Cu Nanoalloys Using Opuntia ficus- indica

    NASA Astrophysics Data System (ADS)

    Rocha-Rocha, O.; Cortez-Valadez, M.; Hernández-Martínez, A. R.; Gámez-Corrales, R.; Alvarez, Ramón A. B.; Britto-Hurtado, R.; Delgado-Beleño, Y.; Martinez-Nuñez, C. E.; Pérez-Rodríguez, A.; Arizpe-Chávez, H.; Flores-Acosta, M.

    2017-02-01

    Bimetallic Ag/Cu nanoparticles have been obtained by green synthesis using Opuntia ficus- indica plant extract. Two synthesis methods were applied to obtain nanoparticles with core-shell and Janus morphologies by reversing the order of precursors. Transmission electronic microscopy revealed size of 10 nm and 20 nm for the core-shell and Janus nanoparticles, respectively. Other small particles with size of up to 2 nm were also observed. Absorption bands attributed to surface plasmon resonance were detected at 440 nm and 500 nm for the core-shell and Janus nanoparticles, respectively. Density functional theory predicted a breathing mode type (BMT) located at low wavenumber due to small, low-energy clusters of (AgCu) n with n = 2 to 9, showing a certain correlation with the experimental one (at 220 cm-1). The dependence of the BMT on the number of atoms constituting the cluster is also studied.

  2. Effect of Synthesis Techniques on Crystallization and Optical Properties of Ag-Cu Bimetallic Nanoparticles

    NASA Astrophysics Data System (ADS)

    Xiong, Ziye; Qin, Fen; Huang, Po-Shun; Nettleship, Ian; Lee, Jung-Kun

    2016-04-01

    Silver (Ag)-copper (Cu) bimetallic nanoparticles (NPs) were synthesized by the reduction of silver nitrate and copper (II) acetate monohydrate using ethylene glycol in a microwave (MW) heating system with controlled reaction times ranging from 5 min to 30 min. The molar ratio Ag/Cu was varied from 1:1 to 1:3. The effect of reaction conditions on the bimetallic NPs structures and compositions were characterized by x-ray photoelectron spectroscopy, x-ray diffraction and transmission electron microscopy. The average particle size was approximately 150 nm. The surface plasmon resonance (SPR) of Ag-Cu bimetallic NPs was investigated by monitoring the SPR band peak behavior via UV/Vis spectrophotometry. The resonance peak positions and peak widths varied due to the different structures of the bimetallic NPs created under the synthesis conditions. In the MW heating method, the reduction of Cu was increased and Cu was inhomogeneously deposited over the Ag cores. As the composition of Cu becoming higher in the Ag-Cu bimetallic NPs, the absorption between 400 nm to 600 nm was greatly enhanced.

  3. Sn-Ag-Cu nanosolders: Melting behavior and phase diagram prediction in the Sn-rich corner of the ternary system.

    PubMed

    Roshanghias, Ali; Vrestal, Jan; Yakymovych, Andriy; Richter, Klaus W; Ipser, Herbert

    2015-06-01

    Melting temperatures of Sn-Ag-Cu (SAC) alloys in the Sn-rich corner are of interest for lead-free soldering. At the same time, nanoparticle solders with depressed melting temperatures close to the Sn-Pb eutectic temperature have received increasing attention. Recently, the phase stability of nanoparticles has been the subject of plenty of theoretical and empirical investigations. In the present study, SAC nanoparticles of various sizes have been synthesized via chemical reduction and the size dependent melting point depression of these particles has been specified experimentally. The liquidus projection in the Sn-rich corner of the ternary SAC system has also been calculated as a function of particle size, based on the CALPHAD-approach. The calculated melting temperatures were compared with those obtained experimentally and with values reported in the literature, which revealed good agreement. The model also predicts that with decreasing particle size, the eutectic composition shifts towards the Sn-rich corner.

  4. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  5. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  6. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  7. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  8. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  9. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  10. Effect of vertically oriented few-layer graphene on the wettability and interfacial reactions of the AgCuTi-SiO2f/SiO2 system.

    PubMed

    Sun, Z; Zhang, L X; Qi, J L; Zhang, Z H; Hao, T D; Feng, J C

    2017-03-22

    With the aim of expanding their applications, particularly when joining metals, a simple but effective method is reported whereby the surface chemical reactivity of SiO2f/SiO2 (SiO2f/SiO2 stands for silica fibre reinforced silica based composite materials and f is short for fibre) composites with vertically oriented few-layer graphene (VFG, 3-10 atomic layers of graphene vertically oriented to the substrate) can be tailored. VFG was uniformly grown on the surface of a SiO2f/SiO2 composite by using plasma enhanced chemical vapour deposition (PECVD). The wetting experiments were conducted by placing small pieces of AgCuTi alloy foil on SiO2f/SiO2 composites with and without VFG decoration. It was demonstrated that the contact angle dropped from 120° (without VFG decoration) to 50° (with VFG decoration) when the holding time was 10 min. The interfacial reaction layer in SiO2f/SiO2 composites with VFG decoration became continuous without any unfilled gaps compared with the composites without VFG decoration. High-resolution transmission electron microscopy (HRTEM) was employed to investigate the interaction between VFG and Ti from the AgCuTi alloy. The results showed that VFG possessed high chemical reactivity and could easily react with Ti even at room temperature. Finally, a mechanism of how VFG promoted the wetting of the SiO2f/SiO2 composite by the AgCuTi alloy is proposed and thoroughly discussed.

  11. The Effect of TiO2 on the Wetting Behavior of Silver-copper Oxide Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.; Darsell, Jens T.

    2006-03-01

    A series of silver-copper oxide ceramic brazing alloys was compositionally modified by doping with small amounts of titania. Subsequent contact angle measurements indicate that concentrations as low as 0.5 mol% TiO2 can significantly enhance wettability over a wide range of binary Ag-CuOx compositions.

  12. Interface Characterization of Cu-Cu and Cu-Ag-Cu Low Temperature Solid State Bonds.

    DTIC Science & Technology

    1987-12-01

    produce low -. 0 onnos s boniecnstrated, the thrust o: tnis texann a ecne: onaractorlstics as a function c.: 4 time, temperature and pressure . The...conducted under y hyrostatic pressure to avoid deformation of the tensile specimen. At 2Cksi the tensile yield strength of the silver has been exceeded by...A19i 915 INTERFACE CHARACTERIZATION OF CU-CU AND CU-AG-CU LOW 1/1 TEMPERATURE SOLID STATE BONDS(U) NAVAL POSTGRADUATE SCHOO0L MONTEREY CA R Z DALBEY

  13. AN INVESTIGATION OF WETTABILITY, AND MICROSTRUCTURE IN ALUMINA JOINTS BRAZED WITH Ag-CuO-TiO2

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-04-06

    A silver-based joining technique referred to as reactive air brazing (RAB) has been recently developed for joining high temperature structural ceramic components of the type used in gas turbines, combustion engines, heat exchangers, and burners. It was found that additions of CuO to silver have a significant effect on the wettability and joint strength characteristics of the resulting braze on polycrystalline alumina substrates. More recently, it has been found that by adding as little as 0.5 mol% titania to these Ag-CuO brazes, the wettability of the RAB on alumina surfaces is further enhanced. The results of wettabilty measurements of Ag-CuO-TiO2 RAB compositions on alumina will be presented along with the microstructural characterization of Ag-CuO-TiO2 braze joints in alumina.

  14. Enhancement of photocurrent in GaInNAs solar cells using Ag/Cu double-layer back reflector

    NASA Astrophysics Data System (ADS)

    Aho, Timo; Aho, Arto; Tukiainen, Antti; Polojärvi, Ville; Salminen, Turkka; Raappana, Marianna; Guina, Mircea

    2016-12-01

    The effect of a Ag/Cu-based double-layer back reflector on current generation in GaInNAs single-junction solar cell is reported. Compared to Ti/Au reflector, the use of Ag/Cu led to a 28% enhancement of short-circuit current density, attaining a value of ˜14 mA/cm2 at AM1.5D (1000 W/m2) under a GaAs filter. The enhanced current generation is in line with requirements for current-matching in GaInP/GaAs/GaInNAs triple-junction solar cells. The Ag/Cu reflectors also had a low contact resistivity of the order of 10-6 Ω.cm2 and none of the samples exhibited notable peeling of metals in the adhesion tests. Moreover, no discernible diffusion of the metals into the semiconductor was observed after thermal annealing at 200 °C.

  15. Efficient enhancement of hydrogen production by Ag/Cu2O/ZnO tandem triple-junction photoelectrochemical cell

    NASA Astrophysics Data System (ADS)

    Liu, Ying; Ren, Feng; Shen, Shaohua; Fu, Yanming; Chen, Chao; Liu, Chang; Xing, Zhuo; Liu, Dan; Xiao, Xiangheng; Wu, Wei; Zheng, Xudong; Liu, Yichao; Jiang, Changzhong

    2015-03-01

    Highly efficient semiconductor photoelectrodes for solar hydrogen production through photocatalytic water splitting are a promising and challenge solution to solve the energy problems. In this work, Ag/Cu2O/ZnO tandem triple-junction photoelectrode was designed and prepared. An increase of 11 times of photocurrent is achieved in the Ag/Cu2O/ZnO photoelectrode comparing to that of the Cu2O film. The high performance of the Ag/Cu2O/ZnO film is due to the optimized design of the tandem triple-junction structure, where the localized surface Plasmon resonance of Ag and the hetero-junctions efficiently absorb solar energy, produce, and separate electron-hole pairs in the photocathode.

  16. Plasmon spectra of binary Ag-Cu mixtures supported in mordenite

    NASA Astrophysics Data System (ADS)

    López-Bastidas, Catalina; Smolentseva, Elena; Petranovskii, Vitalii P.; Machorro, Roberto

    2016-09-01

    Ag and Cu nanoparticles supported in mordenite structure have been formed applying reduction temperatures in the range 100-400 C and varying Ag/Cu atomic ratios. Absorbance spectra of samples exhibit signature features consistent with absorption via localized surface plasmons propagating in metallic nanoparticles. The formation of binary Ag-Cu nanoparticles is inferred. Theoretical calculations within an average field Maxwell-Garnett model modified for a three component composite system are used to interpret resonance shifts and relative intensities of plasmon peaks in the experimental findings. Within the applied model the relative volume occupied by each metallic species can be changed. This permits the simulation of experimental conditions of the samples. It is experimentally found that the simultaneous presence of two metal species during the synthesis affects reduction temperatures, stability and relative concentration of embedded nanoparticles. Furthermore the observed optical spectra of the supported bimetallic nanoparticles is contrasted with that of single metal nanoparticles studied previously. Our study represents a contribution to the possibility of optical monitoring of synthetic pathways in zeolite + metal nanoparticle systems.

  17. Interfacial reactions between sapphire and silver-copper-titanium thin film filler metal

    SciTech Connect

    Suenaga, Seiichi; Nakahashi, Masako; Maruyama, Miho; Fukasawa, Takayuki

    1997-02-01

    Wetting and brazing studies of sputtering-deposited, submicrometer thin film filler metal in an Ag-Cu-Ti/Al{sub 2}O{sub 3} system were performed. The interfacial reaction layer between the filler metal and Al{sub 2}O{sub 3} was investigated. It is possible to make a brazing joint even with a reaction layer of less than 100 nm thickness. Different types of interfacial reaction layers were observed when the Ti content in the filler metal was varied. The Cu-Ti-O system compounds were observed in the samples with high wetting capabilities, but not in the sample with low wetting characteristics. It was found that these compounds are substances that promote effective brazing.

  18. Mechanistic Prediction of the Effect of Microstructural Coarsening on Creep Response of SnAgCu Solder Joints

    NASA Astrophysics Data System (ADS)

    Mukherjee, S.; Chauhan, P.; Osterman, M.; Dasgupta, A.; Pecht, M.

    2016-07-01

    Mechanistic microstructural models have been developed to capture the effect of isothermal aging on time dependent viscoplastic response of Sn3.0Ag0.5Cu (SAC305) solders. SnAgCu (SAC) solders undergo continuous microstructural coarsening during both storage and service because of their high homologous temperature. The microstructures of these low melting point alloys continuously evolve during service. This results in evolution of creep properties of the joint over time, thereby influencing the long term reliability of microelectronic packages. It is well documented that isothermal aging degrades the creep resistance of SAC solder. SAC305 alloy is aged for (24-1000) h at (25-100)°C (~0.6-0.8 × T melt). Cross-sectioning and image processing techniques were used to periodically quantify the effect of isothermal aging on phase coarsening and evolution. The parameters monitored during isothermal aging include size, area fraction, and inter-particle spacing of nanoscale Ag3Sn intermetallic compounds (IMCs) and the volume fraction of micronscale Cu6Sn5 IMCs, as well as the area fraction of pure tin dendrites. Effects of microstructural evolution on secondary creep constitutive response of SAC305 solder joints were then modeled using a mechanistic multiscale creep model. The mechanistic phenomena modeled include: (1) dispersion strengthening by coarsened nanoscale Ag3Sn IMCs in the eutectic phase; and (2) load sharing between pro-eutectic Sn dendrites and the surrounding coarsened eutectic Sn-Ag phase and microscale Cu6Sn5 IMCs. The coarse-grained polycrystalline Sn microstructure in SAC305 solder was not captured in the above model because isothermal aging does not cause any significant change in the initial grain size and orientation of SAC305 solder joints. The above mechanistic model can successfully capture the drop in creep resistance due to the influence of isothermal aging on SAC305 single crystals. Contribution of grain boundary sliding to the creep strain of

  19. Infrared Brazing Ti50Ni50 and Invar Using Ag-Based Filler Foils

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Chang, Y. H.; Wu, S. K.

    2013-10-01

    Infrared brazing Ti50Ni50 and Invar using BAg-8 and Cusil-ABA foils was investigated. The Ag-Cu eutectic matrix dominates both brazed joints. The maximum shear strengths of the brazed joints using BAg-8 and Cusil-ABA fillers are 158 and 249 MPa. Failure of interfacial Fe2Ti/Ni3Ti reaction layers is responsible for the BAg-8 joint. In contrast, the Cusil-ABA brazed joint is fractured along the interfacial Fe2Ti intermetallic compound. Both fractographs are characterized with cleavage dominated fracture.

  20. Kinetic trapping through coalescence and the formation of patterned Ag-Cu nanoparticles

    NASA Astrophysics Data System (ADS)

    Grammatikopoulos, Panagiotis; Kioseoglou, Joseph; Galea, Antony; Vernieres, Jerome; Benelmekki, Maria; Diaz, Rosa E.; Sowwan, Mukhles

    2016-05-01

    In recent years, due to its inherent flexibility, magnetron-sputtering has been widely used to synthesise bi-metallic nanoparticles (NPs) via subsequent inert-gas cooling and gas-phase condensation of the sputtered atomic vapour. Utilising two separate sputter targets allows for good control over composition. Simultaneously, it involves fast kinetics and non-equilibrium processes, which can trap the nascent NPs into metastable configurations. In this study, we observed such configurations in immiscible, bi-metallic Ag-Cu NPs by scanning transmission electron microscopy (S/TEM) and electron energy-loss spectroscopy (EELS), and noticed a marked difference in the shape of NPs belonging to Ag- and Cu-rich samples. We explained the formation of Janus or Ag@Cu core/shell metastable structures on the grounds of in-flight mixed NP coalescence. We utilised molecular dynamics (MD) and Monte Carlo (MC) computer simulations to demonstrate that such configurations cannot occur as a result of nanoalloy segregation. Instead, sintering at relatively low temperatures can give rise to metastable structures, which eventually can be stabilised by subsequent quenching. Furthermore, we compared the heteroepitaxial diffusivities along various surfaces of both Ag and Cu NPs, and emphasised the differences between the sintering mechanisms of Ag- and Cu-rich NP compositions: small Cu NPs deform as coherent objects on large Ag NPs, whereas small Ag NPs dissolve into large Cu NPs, with their atoms diffusing along specific directions. Taking advantage of this observation, we propose controlled NP coalescence as a method to engineer mixed NPs of a unique, patterned core@partial-shell structure, which we refer to as a ``glass-float'' (ukidama) structure.In recent years, due to its inherent flexibility, magnetron-sputtering has been widely used to synthesise bi-metallic nanoparticles (NPs) via subsequent inert-gas cooling and gas-phase condensation of the sputtered atomic vapour. Utilising two

  1. Kinetic trapping through coalescence and the formation of patterned Ag-Cu nanoparticles.

    PubMed

    Grammatikopoulos, Panagiotis; Kioseoglou, Joseph; Galea, Antony; Vernieres, Jerome; Benelmekki, Maria; Diaz, Rosa E; Sowwan, Mukhles

    2016-05-14

    In recent years, due to its inherent flexibility, magnetron-sputtering has been widely used to synthesise bi-metallic nanoparticles (NPs) via subsequent inert-gas cooling and gas-phase condensation of the sputtered atomic vapour. Utilising two separate sputter targets allows for good control over composition. Simultaneously, it involves fast kinetics and non-equilibrium processes, which can trap the nascent NPs into metastable configurations. In this study, we observed such configurations in immiscible, bi-metallic Ag-Cu NPs by scanning transmission electron microscopy (S/TEM) and electron energy-loss spectroscopy (EELS), and noticed a marked difference in the shape of NPs belonging to Ag- and Cu-rich samples. We explained the formation of Janus or Ag@Cu core/shell metastable structures on the grounds of in-flight mixed NP coalescence. We utilised molecular dynamics (MD) and Monte Carlo (MC) computer simulations to demonstrate that such configurations cannot occur as a result of nanoalloy segregation. Instead, sintering at relatively low temperatures can give rise to metastable structures, which eventually can be stabilised by subsequent quenching. Furthermore, we compared the heteroepitaxial diffusivities along various surfaces of both Ag and Cu NPs, and emphasised the differences between the sintering mechanisms of Ag- and Cu-rich NP compositions: small Cu NPs deform as coherent objects on large Ag NPs, whereas small Ag NPs dissolve into large Cu NPs, with their atoms diffusing along specific directions. Taking advantage of this observation, we propose controlled NP coalescence as a method to engineer mixed NPs of a unique, patterned core@partial-shell structure, which we refer to as a "glass-float" (ukidama) structure.

  2. Quantitative analysis of tin alloy combined with artificial neural network prediction

    SciTech Connect

    Oh, Seong Y.; Yueh, Fang-Yu; Singh, Jagdish P.

    2010-05-01

    Laser-induced breakdown spectroscopy was applied to quantitative analysis of three impurities in Sn alloy. The impurities analysis was based on the internal standard method using the Sn I 333.062-nm line as the reference line to achieve the best reproducible results. Minor-element concentrations (Ag, Cu, Pb) in the alloy were comparatively evaluated by artificial neural networks (ANNs) and calibration curves. ANN was found to effectively predict elemental concentrations with a trend of nonlinear growth due to self-absorption. The limits of detection for Ag, Cu, and Pb in Sn alloy were determined to be 29, 197, and 213 ppm, respectively.

  3. Interfacial Analysis of (La0.6Sr0.4)(Co0.2Fe0.8)O3-δ Substrates Wetted by Ag-CuO

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.

    2005-05-01

    Recently a new method of brazing has been developed to hermetically seal high-temperature, solid-state electrochemical devices, such as as oxygen and hydrogen separators, fuel gas reformers, solid oxide fuel cells, and chemical sensors. Based on a two-phase liquid composed of silver and copper oxide, brazing is conducted directly in air without the need of an inert cover gas or the use of surface reactive fluxes. A key issue in the development of this joining technique is understanding the effect of braze composition on wetting behavior. In the present paper we consider the wetting behaviors of two candidate braze filler materials, Ag-CuO and Ag-CuO-TiO2, on a protoypical mixed ionic/electronic conducting oxide substrate, lanthanum strontium cobalt ferrite [(La0.6Sr0.4)(Co0.2Fe0.8)O3-δ]. It was found that additions of CuO to silver exhibit a tremendous effect on both the wettability and joint strength characteristics of the subsequent braze relative to polycrystalline alumina substrates. The effect is particularly significant at low CuO content, with substantial improvements in wetting observed in the 1 – 8 mol% range. The corresponding strength of the brazed polycrystalline alumina joints appears to be maximized at a copper oxide content of 8 mol%, with a maximum room temperature flexural strength approaching that of monolithic alumina. While further increases in oxide content lead to improved wetting on polycrystalline alumina, the effect on joint strength is deleterious. It appears that the formation of a continuous brittle copper-based oxide layer along the interface between the braze and alumina faying surface is responsible for the poor mechanical behavior observed in joints fabricated with higher CuO content brazes.

  4. Equilibrium geometries, stabilities, and electronic properties of the bimetallic M2-doped Au(n) (M = Ag, Cu; n = 1-10) clusters: comparison with pure gold clusters.

    PubMed

    Zhao, Ya-Ru; Kuang, Xiao-Yu; Zheng, Bao-Bing; Li, Yan-Fang; Wang, Su-Juan

    2011-02-10

    The density functional method with relativistic effective core potential has been employed to investigate systematically the geometrical structures, relative stabilities, growth-pattern behaviors, and electronic properties of small bimetallic M(2)Au(n) (M = Ag, Cu; n = 1-10) and pure gold Au(n) (n ≤ 12) clusters. The optimized geometries reveal that M(2) substituted Au(n+2) clusters and one Au atom capped M(2)Au(n-1) structures are dominant growth patterns of the stable alloyed M(2)Au(n) clusters. The calculated averaged atomic binding energies, fragmentation energies, and the second-order difference of energies as a function of the cluster size exhibit a pronounced even-odd alternation phenomenon. The analytic results exhibit that the planar structure Ag(2)Au(4) and Cu(2)Au(2) isomers are the most stable geometries of Ag(2)Au(n) and Cu(2)Au(n) clusters, respectively. In addition, the HOMO-LUMO gaps, charge transfers, chemical hardnesses and polarizabilities have been analyzed and compared further.

  5. Fabrication and SERS properties of Ag/Cu2S composite micro-nanostructures over Cu foil.

    PubMed

    Song, Wei; Wang, Jinjie; Mao, Zhu; Xu, Weiqing; Zhao, Bing

    2011-09-01

    A new kind of Ag/Cu2S composite micro/nanostructures has been prepared via a convenient galvanic reduction method. SEM images of these micro/nanostructures showed that Ag nanoparticles with the size of around 50-100 nm were well deposited on the surface of Cu2S micro/nanostructures. The SEM images also indicated that the Ag nanoparticles were preferentially grown on the big polygonal Cu2S microstructures, which could be explained by a localization of the electrons on the surface of the polygonal Cu2S microstructures after the electron transfer step. Owing to the introduction of Ag nanoparticles on the surface of Cu2S micro/nanostructures, the resulting Ag/Cu2S composite micro-nanostructures could be used as a versatile substrate for surface enhanced Raman scattering.

  6. Facile and low-cost fabrication of Ag-Cu substrates via replacement reaction for highly sensitive SERS applications

    NASA Astrophysics Data System (ADS)

    Hu, Litao; Liu, Yan Jun; Xu, Shicai; Li, Zhe; Guo, Jia; Gao, Saisai; Lu, Zhengyi; Si, Haipeng; Jiang, Shouzhen; Wang, Shuyun

    2017-01-01

    In this work, we demonstrated facile and low-cost fabrication of highly sensitive SERS substrates via replacement reaction by immersing Cu foils into a AgNO3 solution. Different morphologies of Ag nanostructures were observed on the substrate surface by controlling the reaction time. The growth mechanism of Ag nanostructures on the Cu substrates was also analyzed based on the nanostructure evolution. The Ag-Cu substrates showed optimum SERS enhancement at certain reaction time, and the minimum detected concentration of Rhodamine 6G is as low as 10-13 M. The easy and low-cost fabrication makes the Ag-Cu SERS substrates promising for rapid, sensitive detection of targeted analytes, such as biomolecules, pollutants, and explosives in the environment.

  7. One-Step Solvothermal Method to Prepare Ag/Cu2O Composite With Enhanced Photocatalytic Properties

    NASA Astrophysics Data System (ADS)

    Deng, Xiaolong; Wang, Chenggang; Zhou, E.; Huang, Jinzhao; Shao, Minghui; Wei, Xianqi; Liu, Xiaojing; Ding, Meng; Xu, Xijin

    2016-01-01

    Ag/Cu2O microstructures with diverse morphologies have been successfully synthesized with different initial reagents of silver nitrate (AgNO3) by a facile one-step solvothermal method. Their structural and morphological characteristics were carefully investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM), and the experimental results showed that the morphologies transformed from microcubes for pure Cu2O to microspheres with rough surfaces for Ag/Cu2O. The photocatalytic activities were evaluated by measuring the degradation of methyl orange (MO) aqueous solution under visible light irradiation. The photocatalytic efficiencies of MO firstly increased to a maximum and then decreased with the increased amount of AgNO3. The experimental results revealed that the photocatalytic activities were significantly influenced by the amount of AgNO3 during the preparation process. The possible reasons for the enhanced photocatalytic activities of the as-prepared Ag/Cu2O composites were discussed.

  8. One-Step Solvothermal Method to Prepare Ag/Cu2O Composite With Enhanced Photocatalytic Properties.

    PubMed

    Deng, Xiaolong; Wang, Chenggang; Zhou, E; Huang, Jinzhao; Shao, Minghui; Wei, Xianqi; Liu, Xiaojing; Ding, Meng; Xu, Xijin

    2016-12-01

    Ag/Cu2O microstructures with diverse morphologies have been successfully synthesized with different initial reagents of silver nitrate (AgNO3) by a facile one-step solvothermal method. Their structural and morphological characteristics were carefully investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM), and the experimental results showed that the morphologies transformed from microcubes for pure Cu2O to microspheres with rough surfaces for Ag/Cu2O. The photocatalytic activities were evaluated by measuring the degradation of methyl orange (MO) aqueous solution under visible light irradiation. The photocatalytic efficiencies of MO firstly increased to a maximum and then decreased with the increased amount of AgNO3. The experimental results revealed that the photocatalytic activities were significantly influenced by the amount of AgNO3 during the preparation process. The possible reasons for the enhanced photocatalytic activities of the as-prepared Ag/Cu2O composites were discussed.

  9. The effects of deposition time on surface morphology, structural, electrical and optical properties of sputtered Ag-Cu thin films

    NASA Astrophysics Data System (ADS)

    Ahmadpourian, Azin; Luna, Carlos; Boochani, Arash; Arman, Ali; Achour, Amine; Rezaee, Sahare; Naderi, Sirvan

    2016-10-01

    The preparation of designed nanostructured thin films combining nano grains of different compositions and physical properties represents a promising avenue for the exploration of novel collective behaviors with technological potentials. Herein, nanostructured Ag-Cu thin films with different surface morphology properties were grown by magnetron sputtering varying the deposition time (4-24 min) and fixing the other deposition conditions. X-ray diffraction studies corroborated that Cu and Ag tend to appear as separated phases with nanometric sizes due to the fact that these elements are rather immiscible. The deposited Cu tended to be partially oxidized with crystal sizes of several tens of nm, whereas the deposited Ag phase displayed a poor crystallinity with an average crystal size of around 3nm. However, at deposition time of few minutes, the formation of Ag-Cu crystals with a preferable crystallization orientation along the [111] direction was detected. The surface morphology of the obtained thin films was studied by atomic force microscopy determining the surface roughness and average particle sizes of the samples. These parameters were correlated with the plasmon resonance extinction bands of the different Ag-Cu films and their electrical properties, providing a reproducible route to obtain thin films with tuned electrical resistances and optical properties.

  10. Silver tracer diffusion in oriented Ag/Cu interphase boundaries and correlation to the boundary structure

    SciTech Connect

    Sommer, J.; Herzig, C.; Muschik, T.; Gust, W.

    1996-01-01

    Radiotracer experiments were performed on oriented Ag/Cu bicrystals to study the influence of the interphase boundary (IB) structure on the material transport along the interfaces. Tracer diffusion of {sup 110m}Ag was measured along (011) IBs in the [100] and [01{bar 1}] directions and along (111) IBs in the [01{bar 1}] and [{bar 2}11] directions in the temperature range 593--882 K. It is demonstrated for cube-on-cube orientations how the interfacial structure is reflected in the diffusion behavior. It was found that the Ag diffusion along anisotropic misfit dislocation arrays in (011) IBs is anisotropic and fastest along channels of rapid diffusion. A scatter in the diffusion data for (011) IBs indicates that their structure, quite in contrast to morphologically stable (111) interfaces, depends on the thermal history of the specimens. This is interpreted as a result of microfaceting of the morphologically unstable (011) IBs. Furthermore, the influence of interdiffusion across the interface on the diffusion along the interface is discussed.

  11. Vibrational states on vicinal surfaces of Al, Ag, Cu and Pd

    NASA Astrophysics Data System (ADS)

    Sklyadneva, I. Yu.; Rusina, G. G.; Chulkov, E. V.

    1998-10-01

    We present the calculation of vibrational modes and lattice relaxation for the (110), (211), (311), (511), (331) and (221) surfaces of Al, Ag, Cu and Pd. The surface phonon frequencies and polarizations are obtained for relaxed and unrelaxed surfaces using embedded atom model potentials. On all surfaces studied step-localized vibrational modes and surface states localized on terrace atoms are found. It is shown that as the terrace width increases so does the number of surface phonons. It is found that interlayer relaxation leads to a shift in the frequencies of the surface states and to a change in the number and localization. In particular, it may cause the appearance or disappearance of step modes. It is shown that the character of relaxation on vicinal surfaces is determined by the number of atoms on a terrace. A comparison of the results with the available experimental data for the Al(221), Cu(211), and Cu(511) surfaces indicates that there is a good agreement with the experimental data.

  12. Electromigration induced Kirkendall void growth in Sn-3.5Ag/Cu solder joints

    SciTech Connect

    Jung, Yong; Yu, Jin

    2014-02-28

    Effects of electric current flow on the Kirkendall void formation at solder joints were investigated using Sn-3.5Ag/Cu joints specially designed to have localized nucleation of Kirkendall voids at the Cu{sub 3}Sn/Cu interface. Under the current density of 1 × 10{sup 4} A/cm{sup 2}, kinetics of Kirkendall void growth and intermetallic compound thickening were affected by the electromigration (EM), and both showed the polarity effect. Cu{sub 6}Sn{sub 5} showed a strong susceptibility to the polarity effect, while Cu{sub 3}Sn did not. The electromigration force induced additional tensile (or compressive) stress at the cathode (or anode), which accelerated (or decelerated) the void growth. From the measurements of the fraction of void at the Cu{sub 3}Sn/Cu interface on SEM micrographs and analysis of the kinetics of void growth, the magnitude of the local stress induced by EM was estimated to be 9 MPa at the anode and −7 MPa at the cathode.

  13. Electronic structure and conductivity of nanocomposite metal (Au,Ag,Cu,Mo)-containing amorphous carbon films

    SciTech Connect

    Endrino, Jose L.; Horwat, David; Gago, Raul; Andersson, Joakim; Liu, Y.S.; Guo, Jinghua; Anders, Andre

    2008-05-14

    In this work, we study the influence of the incorporation of different metals (Me = Au, Ag, Cu, Mo) on the electronic structure of amorphous carbon (a-C:Me) films. The films were produced at room temperature using a novel pulsed dual-cathode arc deposition technique. Compositional analysis was performed with secondary neutral mass spectroscopy whereas X-ray diffraction was used to identify the formation of metal nanoclusters in the carbon matrix. The metal content incorporated in the nanocomposite films induces a drastic increase in the conductivity, in parallel with a decrease in the band gap corrected from Urbach energy. The electronic structure as a function of the Me content has been monitored by x-ray absorption near edge structure (XANES) at the C K-edge. XANES showed that the C host matrix has a dominant graphitic character and that it is not affected significantly by the incorporation of metal impurities, except for the case of Mo, where the modifications in the lineshape spectra indicated the formation of a carbide phase. Subtle modifications of the spectral lineshape are discussed in terms of nanocomposite formation.

  14. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and 316L Stainless Steel with Two Sliver-Based Fillers

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Chen, Chia-Pin; Wu, Shyi-Kaan

    2015-06-01

    Dissimilar infrared brazing Ti50Ni50 and AISI 316L stainless steel using two silver-based fillers, Cusil-ABA and Ticusil, was evaluated. The shear strength of the Ticusil brazed joint is higher than that of the Cusil-ABA brazed one due to the formation of better fillet. The maximum shear strength of 237 MPa is obtained for the Ticusil joint brazed at 1223 K (950 °C) for 60 seconds. The presence of interfacial Ti-Fe-(Cu) layer is detrimental to the shear strength of all joints.

  15. Silver-copper alloy nanoparticles for metal enhanced luminescence

    NASA Astrophysics Data System (ADS)

    Chowdhury, Sanchari; Bhethanabotla, Venkat R.; Sen, Rajan

    2009-09-01

    Large metal enhanced luminescence was realized at the vicinity of easily fabricated Ag-Cu alloy nanoparticles upon tuning of their surface plasmon resonance spectra by changing only one experimental variable—the annealing temperature, for maximum spectral overlap with the emission and excitation spectra of the luminophores. We observed strong emission enhancement of luminophores (141.48±19.20 times for Alexa Fluor 488 and 23.91±12.37 times for Alexa Fluor 594) at the vicinity of these Ag-Cu nanoparticles, which is significantly larger than for pure Ag nanoparticles. We present theoretical calculations to provide insights into these experimental findings.

  16. Polyurethane Filler for Electroplating

    NASA Technical Reports Server (NTRS)

    Beasley, J. L.

    1984-01-01

    Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

  17. Development of a new Pb-free solder: Sn-Ag-Cu

    SciTech Connect

    Miller, Chad M.

    1995-02-10

    With the ever increasing awareness of the toxicity of Pb, significant pressure has been put on the electronics industry to get the Pb out of solder. This work pertains to the development and characterization of an alloy which is Pb-free, yet retains the proven positive qualities of current Sn-Pb solders while enhancing the shortcomings of Sn-Pb solder. The solder studied is the Sn-4.7Ag-1.7Cu wt% alloy. By utilizing a variety of experimental techniques the alloy was characterized. The alloy has a melting temperature of 217°C and exhibits eutectic melting behavior. The solder was examined by subjecting to different annealing schedules and examining the microstructural stability. The effect of cooling rate on the microstructure of the solder was also examined. Overall, this solder alloy shows great promise as a viable alternative to Pb-bearing solders and, as such, an application for a patent has been filed.

  18. Efficient enhancement of hydrogen production by Ag/Cu{sub 2}O/ZnO tandem triple-junction photoelectrochemical cell

    SciTech Connect

    Liu, Ying; Ren, Feng Chen, Chao; Liu, Chang; Xing, Zhuo; Liu, Dan; Xiao, Xiangheng; Wu, Wei; Zheng, Xudong; Liu, Yichao; Jiang, Changzhong; Shen, Shaohua; Fu, Yanming

    2015-03-23

    Highly efficient semiconductor photoelectrodes for solar hydrogen production through photocatalytic water splitting are a promising and challenge solution to solve the energy problems. In this work, Ag/Cu{sub 2}O/ZnO tandem triple-junction photoelectrode was designed and prepared. An increase of 11 times of photocurrent is achieved in the Ag/Cu{sub 2}O/ZnO photoelectrode comparing to that of the Cu{sub 2}O film. The high performance of the Ag/Cu{sub 2}O/ZnO film is due to the optimized design of the tandem triple-junction structure, where the localized surface Plasmon resonance of Ag and the hetero-junctions efficiently absorb solar energy, produce, and separate electron-hole pairs in the photocathode.

  19. Shaping Lips with Fillers

    PubMed Central

    Luthra, Amit

    2015-01-01

    The lips and the eyes enhance facial beauty, and they have been highlighted since time immemorial. Rejuvenating the lips with fillers, frequently hyaluronic acid (HA), is a common procedure but requires expertise. The objective of this text is to describe the procedure in detail and cover the practical aspects of injecting lips with fillers. An analysis of treating lips with needles and cannulae has been made with special emphasis on achieving optimum results. PMID:26644736

  20. Nanocelluloses and their phosphorylated derivatives for selective adsorption of Ag(+), Cu(2+) and Fe(3+) from industrial effluents.

    PubMed

    Liu, Peng; Borrell, Pere Ferrer; Božič, Mojca; Kokol, Vanja; Oksman, Kristiina; Mathew, Aji P

    2015-08-30

    The potential of nanoscaled cellulose and enzymatically phosphorylated derivatives as bio-adsorbents to remove metal ions (Ag(+), Cu(2+) and Fe(3+)) from model water and industrial effluents is demonstrated. Introduction of phosphate groups onto nanocelluloses significantly improved the metal sorption velocity and sorption capacity. The removal efficiency was considered to be driven by the high surface area of these nanomaterials as well as the nature and density of functional groups on the nanocellulose surface. Generally, in the solutions containing only single types of metal ions, the metal ion selectivity was in the order Ag(+)>Cu(2+)>Fe(3+), while in the case of mixtures of ions, the order changed to Ag(+)>Fe(3+)>Cu(2+), irrespective of the surface functionality of the nanocellulose. In the case of industrial effluent from the mirror making industry, 99% removal of Cu(2+) and Fe(3+) by phosphorylated nanocellulose was observed. The study showed that phosphorylated nanocelluloses are highly efficient biomaterials for scavenging multiple metal ions, simultaneously, from industrial effluents.

  1. Amorphous Ti-Zr; Base Metglas brazing filler metals

    SciTech Connect

    Rabinkin, A.; Liebermann, H.; Pounds, S.; Taylor, T. )

    1991-01-01

    This paper is the first report on processing, properties and potential application of amorphous titanium/zirconium-base alloys produced in the form of a good quality continuous and ductile ribbon having up to 12.5 mm width. To date, the majority of titanium brazing is accomplished using cooper and aluminum-base brazing filler metals. The brazements produced with these filler metals have rather low ({approximately}300{degrees} C) service temperature, thus impeding progress in aircraft and other technologies and industries. The attempt to develop a generation of high temperature brazing filler metals was made in the late sixties-early seventies studies in detail were a large number of Ti-, Zr-Ti-Zr, Ti-V and Zr-V-Ti based alloys. The majority of these alloys has copper and nickel as melting temperature depressants. The presence of nickel and copper converts them into eutectic alloys having (Ti(Zr)) (Cu(Ni)), intermetallic phases as major structural constituents. This, in turn, results in high alloy brittleness and poor, if any, processability by means of conventional, i.e. melting-ingot casting-deformation technology. In spite of good wettability and high joint strength achieved in dozens of promising alloys, only Ti-15Cu-15Ni is now widely used as a brazing filler metal for high service temperature. Up until now this material could not be produced as a homogeneous foil and is instead applied as a clad strip consisting of three separate metallic layers.

  2. Optoelectronic characterization of wide-bandgap (AgCu)(InGa)Se 2 thin-film polycrystalline solar cells including the role of the intrinsic zinc oxide layer

    NASA Astrophysics Data System (ADS)

    Obahiagbon, Uwadiae

    Experiments and simulations were conducted to vary the thickness and the sheet resistance of the high resistance (HR) ZnO layer in polycrystalline thin film (AgCu)(GaIn)Se2 (ACIGS) solar cells. The effect of varying these parameters on the electric field distribution, depletion width and hence capacitance were studied by SCAPS simulation. Devices were then fabricated and characterized by a number of optoelectronic techniques. Thin film CIGS has received a lot of attention, for its use as an absorber layer for thin film solar cells. However, the addition of Silver (Ag) to the CIGS alloy system increases the band gap as indicated from optical transmission measurements and thus higher open circuit voltage (Voc) could be obtained. Furthermore, addition of Ag lowers the melting temperature of the alloy and it is expected that this lowers the defect densities in the absorber and thus leads to higher performance. Transient photocapacitance analysis on ACIGS devices shows sharper band edge indicating lower disorder than CIGS. Presently there is a lack of fundamental knowledge relating film characteristics to device properties and performance. This is due to the fact that some features in the present solar cell structure have been optimized empirically. The goal of this research effort was to develop a fundamental and detailed understanding of the device operation as well as the loss mechanism(s) limiting these devices. Recombination mechanisms in finished ACIGS solar cell devices was studied using advanced admittance techniques (AS, DLCP, CV) to identify electronically active defect state(s) and to study their impact on electronic properties and device performance. Analysis of various optoelectronic measurements of ACIGS solar cells provided useful feedback regarding the impact on device performance of the HR ZnO layer. It was found that thickness between 10-100 nm had negligible impact on performance but reducing the thickness to 0 nm resulted in huge variability in all

  3. Autonomous Slat-Cove-Filler Device for Reduction of Aeroacoustic Noise Associated with Aircraft Systems

    NASA Technical Reports Server (NTRS)

    Turner, Travis L. (Inventor); Kidd, Reggie T. (Inventor); Lockard, David P (Inventor); Khorrami, Mehdi R. (Inventor); Streett, Craig L. (Inventor); Weber, Douglas Leo (Inventor)

    2016-01-01

    A slat cove filler is utilized to reduce airframe noise resulting from deployment of a leading edge slat of an aircraft wing. The slat cove filler is preferably made of a super elastic shape memory alloy, and the slat cove filler shifts between stowed and deployed shapes as the slat is deployed. The slat cove filler may be configured such that a separate powered actuator is not required to change the shape of the slat cove filler from its deployed shape to its stowed shape and vice-versa. The outer contour of the slat cove filler preferably follows a profile designed to maintain accelerating flow in the gap between the slat cove filler and wing leading edge to provide for noise reduction.

  4. Temperature dependent reversible p-n-p type conduction switching with colossal change in thermopower of semiconducting AgCuS.

    PubMed

    Guin, Satya N; Pan, Jaysree; Bhowmik, Arghya; Sanyal, Dirtha; Waghmare, Umesh V; Biswas, Kanishka

    2014-09-10

    Semiconductors have been fundamental to various devices that are typically operated with electric field, such as transistors, memories, sensors, and resistive switches. There is growing interest in the development of novel inorganic materials for use in transistors and semiconductor switches, which can be operated with a temperature gradient. Here, we show that a crystalline semiconducting noble metal sulfide, AgCuS, exhibits a sharp temperature dependent reversible p-n-p type conduction switching, along with a colossal change in the thermopower (ΔS of ~1757 μV K(-1)) at the superionic phase transition (T of ~364 K). In addition, its thermal conductivity is ultralow in 300-550 K range giving AgCuS the ability to maintain temperature gradients. We have developed fundamental understanding of the phase transition and p-n-p type conduction switching in AgCuS through temperature dependent synchrotron powder X-ray diffraction, heat capacity, Raman spectroscopy, and positron annihilation spectroscopy measurements. Using first-principles calculations, we show that this rare combination of properties originates from an effective decoupling of electrical conduction and phonon transport associated with electronic states of the rigid sulfur sublattice and soft vibrations of the disordered cation sublattices, respectively. Temperature dependent p-n-p type conduction switching makes AgCuS an ideal material for diode or transistor devices that operate reversibly on temperature or voltage changes near room temperature.

  5. Enhanced photocatalytic, electrochemical and photoelectrochemical properties of TiO2 nanotubes arrays modified with Cu, AgCu and Bi nanoparticles obtained via radiolytic reduction

    NASA Astrophysics Data System (ADS)

    Nischk, Michał; Mazierski, Paweł; Wei, Zhishun; Siuzdak, Katarzyna; Kouame, Natalie Amoin; Kowalska, Ewa; Remita, Hynd; Zaleska-Medynska, Adriana

    2016-11-01

    TiO2 nanotubes arrays (NTs), obtained via electrochemical anodization of Ti foil, were modified with monometallic (Cu, Bi) and bimetallic (AgCu) nanoparticles. Different amounts of metals' precursors were deposited on the surface of NTs by the spin-coating technique, and the reduction of metals was performed via gamma radiolysis. Surface modification of titania was studied by EDS and XPS analysis. The results show that AgCu nanoparticles exist in a Agcore-Cushell form. Photocatalytic activity was examined under UV irradiation and phenol was used as a model pollutant of water. Over 95% of phenol degradation was achieved after 60 min of irradiation for almost all examined samples, but only slight difference in degradation efficiency (about 3%) between modified and bare NTs was observed. However, the initial phenol degradation rate and TOC removal efficiency was significantly enhanced for the samples modified with 0.31 and 0.63 mol% of Bi as well as for all the samples modified with Cu and AgCu nanoparticles in comparison with bare titania nanotubes. The saturated photocurrent, under the influence of simulated solar light irradiation, for the most active Bi- and AgCu-modified samples, was over two times higher than for pristine NTs. All the examined materials were resistant towards photocorrosion processes that enables their application for long term processes induced by light.

  6. DEVELOPMENT OF A HIGH-TEMPERATURE CERAMIC BRAZE: ANALYSIS OF PHASE EQUILIBRIA IN THE Pd-Ag-CuOx SYSTEM

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.

    2006-01-18

    This paper describes the effects of small palladium additions on the phase equilibria in the Ag-CuOx system. Below a concentration of 5 mol%, palladium was found to increase the temperature of the eutectic reaction present in the pseudobinary system, but have little effect on a higher temperature monotectic reaction. However once enough palladium was added to increase the pseudoternary solidus temperature to that of the lower boundary for this three-phase field (~970°C), the lower boundary begins to increase in temperature as well. The addition of palladium also causes the original eutectic point to move to lower silver concentrations, which also causes a convergence of the two new three-phase fields, CuOx + L1 + L2 and CuOx + α + L1. This suggests that with higher palladium concentrations, a peritectic reaction, α + L1 + L2 → CuOx, may eventually be observed in the system.

  7. Impact of an Elevated Temperature Environment on Sn-Ag-Cu Interconnect Board Level High-G Mechanical Shock Performance

    NASA Astrophysics Data System (ADS)

    Lee, Tae-Kyu; Chen, Zhiqiang; Baty, Greg; Bieler, Thomas R.; Kim, Choong-Un

    2016-12-01

    The mechanical stability of Sn-Ag-Cu interconnects with low and high silver content against mechanical shock at room and elevated temperatures was investigated. With a heating element-embedded printed circuit board design, a test temperature from room temperature to 80°C was established. High impact shock tests were applied to isothermally pre-conditioned ball-grid array interconnects. Under cyclic shock testing, degradation and improved shock performances were identified associated with test temperature variation and non-solder mask defined and solder-mask defined pad design configuration differences. Different crack propagation paths were observed, induced by the effect of the elevated temperature test conditions and isothermal aging pre-conditions.

  8. Mirroring the dynamic magnetic behavior of magnetostrictive Co/(Ag,Cu,Ta) multilayers grown onto rigid and flexible substrates

    NASA Astrophysics Data System (ADS)

    Agra, K.; Gomes, R. R.; Della Pace, R. D.; Dorneles, L. S.; Bohn, F.; Corrêa, M. A.

    2015-11-01

    We investigate the magnetoimpedance effect in a wide frequency range in magnetostrictive Co/(Ag,Cu,Ta) multilayers grown onto rigid and flexible substrates. We observe a direct correlation between structural and quasi-static magnetic properties and the magnetoimpedance effect, since they are directly dependent on the nature of the spacer material. Moreover, we verify that all these properties are insensitive to the kind of employed substrate. We compare the magnetoimpedance results measured for multilayers in rigid and flexible substrates and discuss them in terms of different mechanisms that govern the impedances changes, magnetic anisotropy, structural character, and of numerical calculation results found in the literature. The fact that magnetostrictive multilayers can be reproduced in distinct kinds of substrates corresponds to an important advance for their applicability. The results place multilayers grown onto flexible substrates as attractive candidates for application as probe element in the development of MI-based sensor devices.

  9. Platable Filler And Sealant

    NASA Technical Reports Server (NTRS)

    Heerman, Todd R.; Volkenant, Jerome G.

    1992-01-01

    Mixture of facsimile compound and silver powder forms positive seal in small hole in metal sheet. Filled hole plated over by standard electrodeposition. Compound does not deteriorate in high plating-bath temperatures, unlike wax and other fillers. Provides surface to which plated metals readily adhere.

  10. More About Brazing Or Welding NiAl Without Filler

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Kalinowski, Joseph M.

    1996-01-01

    Two reports present additional information about two processes for joining, brazing, or welding workpieces made of nickel aluminide alloys, without use of filler metal. Joining processes involve uniform heating in vacuum-controlled furnace. Eliminates internal thermal gradients in workpieces joined and greatly reduces tendency toward cracking.

  11. Strength of Hycon 3 HP Be-Cu and other copper alloys from 20 C to 200 C

    NASA Astrophysics Data System (ADS)

    Weggel, Robert J.; Ratka, John O.; Spiegelberg, William D.; Sakai, Yoshikazu

    1994-07-01

    To be suitable for high-performance water-cooled magnets a conductor must have an excellent combination of electrical conductivity and tensile strength at moderately elevated temperatures. We have measured the 0.2% yield and ultimate tensile strengths, elongation and modulus of five copper alloys, in the form of heavily cold-worked strip 0.4 mm to 1.2 mm thick, at temperatures up to 200 C. The alloys are Hycon 3 HP Be-Cu (UNS alloy C17510), a 24% silver-copper being developed by NRIM (Tsukuba, Japan), Glidcop(sup (R)), Zr-Cu and electrolytic tough pitch copper. Be-Cu, Zr-Cu and Ag-Cu all retained strength very well. Be-Cu decreased in U.T.S. only 10% from room temperature to 200 C, Zr-Cu, 15%. For Ag-Cu the decrease was 10% from 20 C to 150 C, and another 10% during the next 50 C. Glidcop weakened 20% by 150 C. So did ETP copper, whose strength then plummeted another 50% by 200 C. Except for Ag-Cu, with its filamentary microstructure, all alloys were isotropic within about 5%. The anisotropy of Ag-Cu was about 12%, with the transverse direction being the stronger.

  12. What's new in fillers?

    PubMed

    Brown, Lance H; Frank, Paul J

    2003-06-01

    This article is an in-depth review of various materials and products that have been used for the augmentation of soft tissue in the past, and covers several new products, methods, and techniques that may provide new options for dermatologists who use fillers in their practice. Pros and cons of each are discussed, along with mechanisms of action, dosages, approved and off-label uses, as well as a look ahead at some prospective technology.

  13. Effect of Pd Additions on the Invariant Reactions in the Ag-CuOx System

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2006-02-01

    Palladium was added as a ternary component to a series of copper oxide-silver alloys in an effort increase the use temperature of these materials for potential ceramic brazing applications. Phase equilibria at low palladium and copper oxide concentrations in the Pd-CuOx-Ag system were determined experimentally using differential scanning calorimetry, microstructural analysis, and X-ray diffraction. Small additions of palladium were generally found to increase the temperature of the eutectic reaction present in the pseudobinary system, but have little effect on a higher temperature monotectic reaction. However once enough palladium was added (~5 mol%) to increase the new eutectic temperature to that of the original pseudobinary monotectic reaction, the pseudoternary monotectic temperature correspondingly began to move upward as well. The addition of palladium also forced the eutectic point to slightly lower silver concentrations, again causing a convergence with the former monotectic line.

  14. Global optimization of bimetallic cluster structures. I. Size-mismatched Ag-Cu, Ag-Ni, and Au-Cu systems.

    PubMed

    Rapallo, Arnaldo; Rossi, Giulia; Ferrando, Riccardo; Fortunelli, Alessandro; Curley, Benjamin C; Lloyd, Lesley D; Tarbuck, Gary M; Johnston, Roy L

    2005-05-15

    A genetic algorithm approach is applied to the optimization of the potential energy of a wide range of binary metallic nanoclusters, Ag-Cu, Ag-Ni, Au-Cu, Ag-Pd, Ag-Au, and Pd-Pt, modeled by a semiempirical potential. The aim of this work is to single out the driving forces that make different structural motifs the most favorable at different sizes and chemical compositions. Paper I is devoted to the analysis of size-mismatched systems, namely, Ag-Cu, Ag-Ni, and Au-Cu clusters. In Ag-Cu and Ag-Ni clusters, the large size mismatch and the tendency of Ag to segregate at the surface of Cu and Ni lead to the location of core-shell polyicosahedral minimum structures. Particularly stable polyicosahedral clusters are located at size N = 34 (at the composition with 27 Ag atoms) and N = 38 (at the composition with 32 and 30 Ag atoms). In Ag-Ni clusters, Ag32Ni13 is also shown to be a good energetic configuration. For Au-Cu clusters, these core-shell polyicosahedra are less common, because size mismatch is not reinforced by a strong tendency to segregation of Au at the surface of Cu, and Au atoms are not well accommodated upon the strained polyicosahedral surface.

  15. Electromigration-induced cracks in Cu/Sn3.5Ag/Cu solder reaction couple at room temperature

    NASA Astrophysics Data System (ADS)

    Hongwen, He; Guangchen, Xu; Fu, Guo

    2009-03-01

    Electromigration (EM) behavior of Cu/Sn3.5Ag/Cu solder reaction couple was investigated with a high current density of 5 × 103 A/cm2 at room temperature. One dimensional structure, copper wire/solder ball/copper wire SRC was designed and fabricated to dissipate the Joule heating induced by the current flow. In addition, thermomigration effect was excluded due to the symmetrical structure of the SRC. The experimental results indicated that micro-cracks initially appeared near the cathode interface between solder matrix and copper substrate after 474 h current stressing. With current stressing time increased, the cracks propagated and extended along the cathode interface. It should be noted that the continuous Cu6Sn5 intermetallic compounds (IMCs) layer both at the anode and at the cathode remained their sizes. Interestingly, tiny cracks appeared at the root of some long column-type Cu6Sn5 at the cathode interface due to the thermal stress.

  16. In vitro chemical and biological effects of Ag, Cu and Cu + Zn adjunction in 46S6 bioactive glasses

    NASA Astrophysics Data System (ADS)

    Bunetel, L.; Wers, E.; Novella, A.; Bodin, A.; Pellen-Mussi, P.; Oudadesse, H.

    2015-09-01

    Three bioactive glasses belonging to the system SiO2-CaO- Na2O-P2O5 elaborated by conventional melt-quenching techniques were doped with silver, copper and copper + zinc. They were characterized using the usual physical methods. Human osteoblast cells Saos-2 and human endothelial cells EAhy926 were used for viability assays and to assess the metallic ions, self toxicity. Human monocyte cells THP-1 were used to measure interleukins IL1β and IL6 release. Glass chemical structures did not vary much on introduction of metal ions. A layer of hydroxyapatite was observed on every glass after 30 days of SBF immersion. A proliferative action was seen on Saos-2 after 24 h of incubation, EAhy926 growth was not affected. For both cell lines, a moderate cytotoxicity was found after 72 h. Dose-dependent toxic effects of Ag, Cu and Zn ions were observed on Saos-2 and EAhy926 cells. Measured CD50 of silver against these two cell lines were 8 to 20 fold lower than copper and zinc’s. Except undoped control glass, all doped glasses tested showed anti-inflammatory properties by preventing IL1β and IL6 excretion by differentiated THP-1. In conclusion, strictly monitored adjunction of metal ions to bioglasses ensures good anti-inflammatory properties without altering their biocompatibility.

  17. Degradation of organic pollutants by Ag, Cu and Sn doped waste non-metallic printed circuit boards.

    PubMed

    Ramaswamy, Kadari; Radha, Velchuri; Malathi, M; Vithal, Muga; Munirathnam, Nagegownivari R

    2017-02-01

    The disposal and reuse of waste printed circuit boards have been the major global concerns. Printed circuit boards, a form of Electronic waste (hereafter e-waste), have been chemically processed, doped with Ag(+), Cu(2+) and Sn(2+), and used as visible light photocatalysts against the degradation of methylene blue and methyl violet. The elemental analyses of pristine and metal doped printed circuit board were obtained using energy dispersive X-ray fluorescence (EDXRF) spectra and inductively coupled plasma optical emission spectroscopy (ICP-OES). The morphology of parent and doped printed circuit board was obtained from scanning electron microscopy (SEM) measurements. The photocatalytic activity of parent and metal doped samples was carried out for the decomposition of organic pollutants, methylene blue and methyl violet, under visible light irradiation. Metal doped waste printed circuit boards (WPCBs) have shown higher photocatalytic activity against the degradation of methyl violet and methylene blue under visible light irradiation. Scavenger experiments were performed to identify the reactive intermediates responsible for the degradation of methylene blue and methyl violet. The reactive species responsible for the degradation of MV and MB were found to be holes and hydroxyl radicals. A possible mechanism of degradation of methylene blue and methyl violet is given. The stability and reusability of the catalysts are also investigated.

  18. Fabrication and shear strength analysis of Sn-3.5Ag/Cu-filled TSV for 3D microelectronic packaging

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Jung, Do-Hyun; Roh, Myong-Hoon; Jung, Jae Pil

    2016-09-01

    In this study, lead free Sn-3.5Ag solder bumps have been deposited on Cu-filled through-silicon via (TSV) by electroplating method. The solder bumps are plated using an acidic solution composed of SnSO4, H2SO4, Ag2SO4, thiourea and an additive. The current density is varied from -30 to -60 mA/cm2 to obtain the eutectic Sn-3.5Ag solder. The copper is electroplated in TSV using an acidic solution of CuSO4·5H2O, H2SO4, HCl, and an inhibitor. The bottom-up Cu-filling in TSV is achieved by a 3-step pulse periodic reverse (PPR) electroplating. It has been observed that the eutectic Sn-3.5Ag solder is achieved at a current density of -55 mA/cm2. The solder bumps are further reflowed onto TSV at 260 °C for 20 seconds, and shear strength of the formed Sn-3.5Ag/Cu-filled TSV joint is investigated. The results indicate the formation of Cu6Sn5 and Ag3Sn intermetallic compounds (IMCs) at the joint interface. It is found that with an increase of shear speed from 0.5-10 mm/s, the shear stress initially increases to a maximum, and then decreases beyond shear speed of 10 mm/s through 500 mm/s. It is shown that the ductile fracture mode gradually decreases beyond shear speed of 10 mm/s and disappears completely at 500 mm/s.

  19. Atomic structure and thermophysical properties of molten silver-copper oxide air braze alloys

    NASA Astrophysics Data System (ADS)

    Hardy, John Steven

    The Ag-CuOx materials system is the basis for a family of filler alloys used in a recently developed ceramic-metal joining technique referred to as air brazing, which is a brazing process that can be carried out in ambient air rather than under the vacuum or inert to reducing gas conditions required for conventional brazing methods. This research was conducted to elucidate the atomic coordination and selected thermophysical properties of these materials as a function of temperature when they are in the salient liquid state in air, since this is when the critical steps of wetting and spreading occur in the joining process. A series of alloys was selected spanning the entire length of the phase diagram including the pure end members, Ag and CuOx; alloys that form the two constituent single phase liquids; and alloys for which the two liquid phases coexist in the miscibility gap of the phase diagram. The oxygen content of the liquid alloys in air was measured using thermogravimetry. The oxidative weight gain of 99.999% pure metallic precursors was measured while simultaneously accounting for the concurrent silver volatility using a method that was developed in the course of the study. The surface tension and mass density were measured using the maximum bubble pressure method. The number density was calculated based on the information gained from the oxygen content and mass density measurements. For compositions that were amenable to laser heating, containerless high energy x-ray scattering measurements of the liquid atomic coordination were performed using a synchrotron beamline, an aerodynamic levitator, and laser heating. For the remaining compositions x-ray scattering measurements were performed in a beamline-compatible furnace. The two liquid phases that form in this materials system have distinct atomic coordinations characterized by an average of nearly two-fold coordinated ionic metal-oxygen pairs in the CuOx-rich liquid and nearly eight-fold coordinated atomic

  20. In vitro corrosion of dental Au-based casting alloys in polyvinylpyrrolidone-iodine solution.

    PubMed

    Takasusuki, Norio; Ida, Yusuke; Hirose, Yukito; Ochi, Morio; Endo, Kazuhiko

    2013-01-01

    The corrosion and tarnish behaviors of two Au-based casting alloys (ISO type 1 and type 4 Au alloys) and their constituent pure metals, Au, Ag, Cu, Pt, and Pd in a polyvinylpyrrolidone-iodine solution were examined. The two Au alloys actively corroded, and the main anodic reaction for both was dissolution of Au as AuI₂(-). The amount of Au released from the ISO type 1 Au alloy was significantly larger than that from the ISO type 4 Au alloy (P<0.05). Visible light spectrophotometry revealed that the type 1 alloy exhibited higher susceptibility to tarnishing than the type 4 alloy. The corrosion forms of the two Au alloys were found to be completely different, i.e., the type 1 alloy exhibited the corrosion attack over the entire exposed surface with a little irregularity whereas the type 4 alloy exhibited typical intergranular corrosion, which was caused by local cells produced by segregation of Pd and Pt.

  1. Formation of single-walled bimetallic coinage alloy nanotubes in confined carbon nanotubes: molecular dynamics simulations.

    PubMed

    Han, Yang; Zhou, Jian; Dong, Jinming; Yoshiyuki, Kawazoe

    2013-10-28

    The growth of single-walled bimetallic Au-Ag, Au-Cu and Ag-Cu alloy nanotubes (NTs) and nanowires (NWs) in confined carbon nanotubes (CNTs) has been investigated by using the classical molecular dynamics (MD) method. It is found that three kinds of single-walled gold-silver, gold-copper and silver-copper alloy NTs could indeed be formed in confined CNTs at any alloy concentration, whose geometric structures are less sensitive to the alloy concentration. And an extra nearly pure Au (Cu) chain will exist at the center of Au-Ag (Au-Cu and Ag-Cu) NTs when the diameters of the outside CNTs are big enough, thus producing a new type of tube-like alloy NWs. The bonding energy differences between the mono- and hetero-elements of the coinage metal atoms and the quasi-one-dimensional confinement from the CNT play important roles in suppressing effectively the "self-purification" effects, leading to formation of these coinage alloy NTs. In addition, the fluid-solid phase transition temperatures of the bimetallic alloy NTs are found to locate between those of the corresponding pure metal tubes. Finally, the dependences of the radial breathing mode (RBM) frequencies and the tube diameters of the alloy NTs on the alloying concentration were obtained, which will be very helpful for identifying both the alloying concentration and the alloy tube diameters in future experiments.

  2. The use of Ni-Cr-Si-Be filler metals for brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Fedotov, V.; Suchkov, A.; Penyaz, M.; Fedotov, I.; Tarasov, B.

    2016-04-01

    Nanocrystalline ribbon filler metal-alloys of system Ni-Cr-Si-Be are produced by the rapidly quenching of the melt method. By these filler metals carried out hight temperature vacuum brazing of austenitic steels (12Kh18N10T and Kh18N8G2) and austenitic-ferritic class EI-811 (12Kh21N5T). The basic laws of structure-phase state foundation of brazed joints are determined, features of the interaction of the molten filler metal to the brazed materials are identified, the optimal temperature and time parameters of the brazing process are determined.

  3. Geometric modelling of viscosity of copper-containing liquid alloys

    NASA Astrophysics Data System (ADS)

    Dogan, Ali; Arslan, Hüseyin

    2016-02-01

    In this work, viscosities of ternary Au-Ag-Cu and Al-Cu-Si liquid alloys have been calculated as a function of gold, aluminium and copper compositions for the sections Au-Ag-Cu (xAg/xCu = 0.543 at 1373 K), Alx(Cu50-Si50)(1-x) and Cux(Al50-Si50)(1-x) at 1375 K using Chou's general solution model, Muggianu, Kohler, Toop, Hillert, Budai et al., Kozlov et al., Schick et al. and Kaptay et al. models. The present study finds that a comparison of the predicted values of viscosities associated with the geometric and physical models indicate good mutual agreement. The Muggianu model indicates the best agreement with the results obtained for Au-Ag-Cu and Alx-Cu50-Si50 alloy systems and the Kaptay et al. model, which is a physical model, indicates the best agreement with the results obtained for Al50-Cux-Si50.

  4. Reliability of Sn/Pb and lead-free (SnAgCu) solders of surface mounted miniaturized passive components for extreme temperature (-185°C to +125°C) space missions

    NASA Astrophysics Data System (ADS)

    Ramesham, Rajeshuni

    2011-02-01

    Surface mount electronic package test boards have been assembled using tin/lead (Sn/Pb) and lead-free (Pb-free or SnAgCu or SAC305) solders. The soldered surface mount packages include ball grid arrays (BGA), flat packs, various sizes of passive chip components, etc. They have been optically inspected after assembly and subsequently subjected to extreme temperature thermal cycling to assess their reliability for future deep space, long-term, extreme temperature environmental missions. In this study, the employed temperature range (-185°C to +125°C) covers military specifications (-55°C to +100°C), extreme cold Martian (-120°C to +115°C), asteroid Nereus (-180°C to +25°C) and JUNO (-150°C to +120°C) environments. The boards were inspected at room temperature and at various intervals as a function of extreme temperature thermal cycling and bake duration. Electrical resistance measurements made at room temperature are reported and the tests to date have shown some change in resistance as a function of extreme temperature thermal cycling and some showed increase in resistance. However, the change in interconnect resistance becomes more noticeable with increasing number of thermal cycles. Further research work will be carried out to understand the reliability of packages under extreme temperature applications (-185°C to +125°C) via continuously monitoring the daisy chain resistance for BGA, Flat-packs, lead less chip packages, etc. This paper will describe the experimental reliability results of miniaturized passive components (01005, 0201, 0402, 0603, 0805, and 1206) assembled using surface mounting processes with tin-lead and lead-free solder alloys under extreme temperature environments.

  5. Reliability of Sn/Pb and Lead-Free (SnAgCu) Solders of Surface Mounted Miniaturized Passive Components for Extreme Temperature (-185 C to +125 C) Space Missions

    NASA Technical Reports Server (NTRS)

    Ramesham, Rajeshuni

    2011-01-01

    Surface mount electronic package test boards have been assembled using tin/lead (Sn/Pb) and lead-free (Pb-free or SnAgCu or SAC305) solders. The soldered surface mount packages include ball grid arrays (BGA), flat packs, various sizes of passive chip components, etc. They have been optically inspected after assembly and subsequently subjected to extreme temperature thermal cycling to assess their reliability or future deep space, long-term, extreme temperature environmental missions. In this study, the employed temperature range (-185oC to +125oC) covers military specifications (-55oC to +100oC), extreme old Martian (-120oC to +115oC), asteroid Nereus (-180oC to +25oC) and JUNO (-150oC to +120oC) environments. The boards were inspected at room temperature and at various intervals as a function of extreme temperature thermal cycling and bake duration. Electrical resistance measurements made at room temperature are reported and the tests to date have shown some change in resistance as a function of extreme temperature thermal cycling and some showed increase in resistance. However, the change in interconnect resistance becomes more noticeable with increasing number of thermal cycles. Further research work will be carried out to understand the reliability of packages under extreme temperature applications (-185oC to +125oC) via continuously monitoring the daisy chain resistance for BGA, Flat-packs, lead less chip packages, etc. This paper will describe the experimental reliability results of miniaturized passive components (01005, 0201, 0402, 0603, 0805, and 1206) assembled using surface mounting processes with tin-lead and lead-free solder alloys under extreme temperature environments.

  6. Monetary alloys in Iron Age Armorica (Finistère, France): The singular case of the Osismi tribe

    NASA Astrophysics Data System (ADS)

    Guerra, M. F.; Abollivier, Ph.

    2016-06-01

    The analysis by PIXE and PAA of 64 coins struck in Iron Age Armorica by the Osismi tribe revealed the use of a different system from the usual Celtic Gaul tri-metallic system. The gold-based alloy (Au-Ag-Cu) firstly issued is debased over time to become a silver-based alloy (Ag-Cu-Sn). Based on the analytical data, two chronological phases were defined and dates of issuing could be ascribed to the coin-types. The presence of Sn and Sb in the alloys and the low contents of Pb were used in the attribution of 9 specimens of unknown origin to the Osismi monetary system. Considerations on the mints supplies could also be provided.

  7. Corrosion behaviors of Al-Si-Cu-based filler metals and 6061-T6 brazements

    NASA Astrophysics Data System (ADS)

    Su, T. L.; Wang, S. S.; Tsao, L. C.; Chang, S. Y.; Chuang, T. H.; Yeh, M. S.

    2002-04-01

    The corrosion behaviors of a series of Al-Si-Cu-based filler metals and the 6061-T6 butt joints brazed with these filler metals are evaluated by polarization tests and immersion tests in a 3.5% NaCl aqueous solution. For comparison, a traditional Al-12Si filler metal is also employed. The results indicate that the Al-Si-Cu-based filler metals before brazing possess much higher corrosion current densities and pitting tendencies than the Al-12Si filler metal. However, brazing of the 6061-T6 alloy with an Al-12Si filler metal produces a wider butt joint, which, in this case, creates a more extensive corrosion region. Severe galvanic corrosion occurs at the 6061-T6 joints when brazed with Al-Si-Cu-based filler metals. However, in the case of the 6061-T6/Al-12Si brazements, selective corrosion of the Al-12Si eutectic phase can be observed. The bonding strengths of the 6061-T6 butt joints brazed with various filler metals are also measured before and after the immersion tests.

  8. Aluminum alloy welding and stress-corrosion testing. Final report

    SciTech Connect

    Gates, W.G.; Jimenez, E.

    1981-04-01

    The weldability, strength, and corrosion resistance of four 5XXX aluminum alloys electron beam welded to 6061-T6 aluminum alloy without a filler metal were evaluated. Adding filler metal raises weld energy requirements and makes the process more difficult to control. In this study, instead of using a filler metal, a high-magnesium 5XXX alloy was welded to the 6061 alloy. The four 5XXX alloys used (5456-H321, 5052-H34, 5086-H323, and 5083-H32) were selected for their high magnesium content which reduces weld crack sensitivity.

  9. [The use of a focused arc welding technic for gold and cobalt-chromium-molybdenum alloys].

    PubMed

    Dielert, E

    1978-10-01

    Joint work on small amounts of dental alloy Au-Ag-Cu (10 x 10 x 1 mm) and Co-Cr-Mo (20 x 10 x 1 mm) is relatively simple with the microplasma welding technique. The welding results are good after a short practice period. The welding technique should be improved in two points. The suitability and reliability of welding should be studied.

  10. Development of High-Temperature Air Braze Filler Metals for Use in Two-Step Joining and Sealing Processes

    SciTech Connect

    Hardy, John S.; Weil, K. Scott

    2006-11-02

    Reactive air brazing (RAB) creates metallic braze joints between oxide surfaces. RAB can be performed in air and can undergo subsequent operation at temperatures up to 900ºC in oxidizing environments. This makes RAB an attractive joining method for creating seals in solid oxide fuel cells (SOFCs) which operate at temperatures between 700 and 850ºC and comprise cathode materials which are intolerant of reducing environments. Many planar SOFC designs require a two-step sealing process. Thus the seal formed during the first step must not melt or soften at the firing temperature of the second step, otherwise its integrity could be compromised. The goal of this study is to investigate the effects of adding Pd to a Ag-CuO RAB to produce a braze composition with a melting temperature high enough that it might be used in the first step of a two-step sealing process with unmodified Ag-CuO RAB used in the second step, thereby making possible a two step reactive air brazing process. Yttria-stabilized zirconia (YSZ) is the substrate of choice in this study in order to simulate the initial sealing step in planar SOFCs which often involves sealing a yttrium-stabilized zirconia (YSZ) electrolyte to a metallic support frame. RAB compositions containing a 15 mol% Pd : 85 mol% Ag alloy with 8 mol% Cu added were found to provide the best combination of wettability, mechanical strength, and melting characteristics for brazing YSZ.

  11. Development and Brazing Ability of Cu-Si-Ti Filler Metals for Joining Si3N4

    NASA Astrophysics Data System (ADS)

    Naka, Masaaki; Takase, Hideki; Scuster, J. C.

    Cu-5Si-xTi filler alloys for joining Si3N4 were developed, and the joining ability of the alloys was investigated by measuring contact angles on Si3N4 in vacuum and strength of Si3N4 joint brazed with the filler alloys. The addition of Ti content of 3 at% or more decreased the contact angle on Si3N4. The alloys containing Ti content of 5at% showed the lowest contact angle and good wettability. Si3N4 was brazed to Si3N4 with the filler alloys containing Ti content of 3 at% or more, and the strength of the Si3N4 joint increased with the Ti content in the filler alloys. The increase in the amount of TiN and Ti5Si3 which was formed by the reaction of Ti in the filler with Si3N4 raised the strength of the Si3N4 joint.

  12. Use of Fillers in Rhinoplasty.

    PubMed

    Moon, Hyoung Jin

    2016-01-01

    Surgical rhinoplasty is the one of the most common cosmetic procedures in Asians. But there are limitations, such as down time, high cost, and a steep learning curve. Most complications are implant related. A safer and less invasive procedure is rhinoplasty using fillers. Good knowledge of the nasal anatomy is essential for rhinoplasty using fillers. Knowledge of nerves, blood supply, and injection plane allows avoiding complications. There are several planes in the nose. The deep fatty layer is recommended for injection, because it is wide and loose and there are less important neurovascular structures. Botulinum toxin also can be used for noninvasive rhinoplasty.

  13. Recommend design of filler metal to minimize carbon steel weld metal preferential corrosion in CO2-saturated oilfield produced water

    NASA Astrophysics Data System (ADS)

    Lu, Yongxin; Jing, Hongyang; Han, Yongdian; Feng, Zhicao; Xu, Lianyong

    2016-12-01

    The paper proposes a recommend design for the alloying elements in the filler metal to minimize preferential weld corrosion of carbon steel. The tensile and corrosion resistance properties of the weld metal are considerably improved by using a filler metal containing alloying elements according to the recommended design. Analysis of the morphology and composition of corrosion products on weld metals showed that the common weld metal suffered severe localized corrosion, whereas the weld metal with the alloying elements exhibited uniform corrosion. Based on these results, a tentative mechanism of CO2 corrosion resistance for both weld metals has been proposed.

  14. Thermal Expansion Behavior of M(I)[AuX2(CN)2]-Based Coordination Polymers (M = Ag, Cu; X = CN, Cl, Br).

    PubMed

    Ovens, Jeffrey S; Leznoff, Daniel B

    2017-04-04

    Two sets of trans-[AuX2(CN)2](-)-based coordination polymer materials-M[AuX2(CN)2] (M = Ag; X = Cl, Br or M = Cu; X = Br) and M[Au(CN)4] (M = Ag, Cu)-were synthesized and structurally characterized and their dielectric constants and thermal expansion behavior explored. The M[AuX2(CN)2] series crystallized in a tightly packed, mineral-like structure featuring 1-D trans-[AuX2(CN)2](-)-bridged chains interconnected via a series of intermolecular Au···X and M···X (M = Ag, Cu) interactions. The M[Au(CN)4] series adopted a 2-fold interpenetrated 3-D cyano-bound framework lacking any weak intermolecular interactions. Despite the tight packing and the presence of intermolecular interactions, these materials exhibited decreased thermal stability over unbound trans-[AuX2(CN)2](-) in [(n)Bu4N][AuX2(CN)2]. A significant dielectric constant of up to εr = 36 for Ag[AuCl2(CN)2] (1 kHz) and a lower εr = 9.6 (1 kHz) for Ag[Au(CN)4] were measured and interpreted in terms of their structures and composition. A systematic analysis of the thermal expansion properties of the M[AuX2(CN)2] series revealed a negative thermal expansion (NTE) component along the cyano-bridged chains with a thermal expansion coefficient (αCN) of -13.7(11), -14.3(5), and -11.36(18) ppm·K(-1) for Ag[AuCl2(CN)2], Ag[AuBr2(CN)2], and Cu[AuBr2(CN)2], respectively. The Au···X and Ag···X interactions affect the thermal expansion similarly to metallophilic Au···Au interactions in M[Au(CN)2] and AuCN; replacing X = Cl with the larger Br atoms has a less significant effect. A similar analysis for the M[Au(CN)4] series (where the volume thermal expansion coefficient, αV, is 41(3) and 68.7(19) ppm·K(-1) for M = Ag, Cu, respectively) underscored the significance of the effect of the atomic radius on the flexibility of the framework and, thus, the thermal expansion properties.

  15. Development of a supramolecular ensemble of an AIEE active hexaphenylbenzene derivative and Ag@Cu2O core-shell NPs: an efficient photocatalytic system for C-H activation.

    PubMed

    Chopra, Radhika; Kumar, Manoj; Bhalla, Vandana

    2016-08-09

    A supramolecular ensemble having Ag@Cu2O core-shell nanoparticles stabilized by aggregates of a hexaphenylbenzene derivative has been developed which exhibits excellent photocatalytic efficiency in reactions involving preparation of imidazole and benzimidazole derivatives via C-H activation.

  16. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2009-08-26

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  17. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2012-09-10

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  18. Dry bin filler for apples

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique dry bin filler for apples using a sequenced tray was developed to reduce bruising in packing operations. Research and commercial trials in West Virginia, Pennsylvania, and Washington State demonstrated the ability to fill bins evenly and with low damage. Cultivars with different bruising su...

  19. Influence of Cyclic Strain-Hardening Exponent on Fatigue Ductility Exponent for a Sn-Ag-Cu Micro-Solder Joint

    NASA Astrophysics Data System (ADS)

    Kanda, Yoshihiko; Kariya, Yoshiharu; Oto, Yuji

    2012-03-01

    The fatigue ductility exponent in the Coffin-Manson law for a Sn-Ag-Cu micro-solder joint was investigated in terms of the cyclic strain-hardening property and the inelastic strain energy in fracture for isothermal fatigue. The fatigue ductility exponent was found to increase with temperature and holding time under strain at high temperature. This exponent is closely related to the cyclic strain-hardening exponent, which displays the opposite behavior in that it decreases with increasing temperature and with coarsening of intermetallic compound particles while holding under strain at high temperature. This result differs from the creep damage mechanism (grain boundary fracture), which is a primary reason for the significant reduction in fatigue life for all strain ranges for large-size specimens.

  20. Influence of nanoparticle addition on the formation and growth of intermetallic compounds (IMCs) in Cu/Sn-Ag-Cu/Cu solder joint during different thermal conditions.

    PubMed

    Ting Tan, Ai; Wen Tan, Ai; Yusof, Farazila

    2015-06-01

    Nanocomposite lead-free solders are gaining prominence as replacements for conventional lead-free solders such as Sn-Ag-Cu solder in the electronic packaging industry. They are fabricated by adding nanoparticles such as metallic and ceramic particles into conventional lead-free solder. It is reported that the addition of such nanoparticles could strengthen the solder matrix, refine the intermetallic compounds (IMCs) formed and suppress the growth of IMCs when the joint is subjected to different thermal conditions such as thermal aging and thermal cycling. In this paper, we first review the fundamental studies on the formation and growth of IMCs in lead-free solder joints. Subsequently, we discuss the effect of the addition of nanoparticles on IMC formation and their growth under several thermal conditions. Finally, an outlook on the future growth of research in the fabrication of nanocomposite solder is provided.

  1. Reversibility of (Ag,Cu)(In,Ga)Se2 electrical properties with the addition and removal of Na: Role of grain boundaries

    NASA Astrophysics Data System (ADS)

    Forest, Robert V.; Eser, Erten; McCandless, Brian E.; Chen, Jingguang G.; Birkmire, Robert W.

    2015-03-01

    The Na content of (Ag,Cu)(In,Ga)Se2 films was cyclically adjusted using a novel method involving cycles of water rinsing at 60 °C followed by heating in air at 200 °C to remove Na and evaporation of NaF to re-introduce Na back into the film. The low temperatures and short heating times ensure that Na is removed only from grain boundaries while leaving grain interiors unaffected. Cross-grain conductivity and Seebeck coefficient were measured during this removal procedure and both measurements decreased when Na was removed and both recovered upon the re-addition of Na, consistent with an increase in compensating donor defects in the absence of Na. These results demonstrate that Na reversibly affects the electrical properties of grain boundaries. We propose that Na reversibly passivates donor-like defects such as InCu double donors at grain boundaries.

  2. Alloying of metal nanoparticles by ion-beam induced sputtering

    NASA Astrophysics Data System (ADS)

    Magudapathy, P.; Srivastava, S. K.; Gangopadhyay, P.; Amirthapandian, S.; Saravanan, K.; Das, A.; Panigrahi, B. K.

    2017-01-01

    Ion-beam sputtering technique has been utilized for controlled synthesis of metal alloy nanoparticles of compositions that can be tuned. Analysis of various experimental results reveals the formation of Ag-Cu alloy nanoparticles on a silica substrate. Surface-plasmon optical resonance positions and observed shifts of Ag Bragg angles in X-ray diffraction pattern particularly confirm formation of alloy nanoparticles on glass samples. Sputtering induced nano-alloying mechanism has been discussed and compared with thermal mixing of Ag and Cu thin films on glass substrates. Compositions and sizes of alloy nanoparticles formed during ion-beam induced sputtering are found to exceed far from the values of thermal mixing.

  3. Microstructural behavior of iron and bismuth added Sn-1Ag-Cu solder under elevated temperature aging

    NASA Astrophysics Data System (ADS)

    Ali, Bakhtiar; Sabri, Mohd Faizul Mohd; Jauhari, Iswadi

    2016-07-01

    An extensive study was done to investigate the microstructural behavior of iron (Fe) and bismuth (Bi) added Sn-1Ag-0.5Cu (SAC105) under severe thermal aging conditions. The isothermal aging was done at 200 °C for 100 h, 200 h, and 300 h. Optical microscopy with cross-polarized light revealed that the grain size significantly reduces with Fe/Bi addition to the base alloy SAC105 and remains literally the same after thermal aging. The micrographs of field emission scanning electron microscopy (FESEM) with backscattered electron detector and their further analysis via imageJ software indicated that Fe/Bi added SAC105 showed a significant reduction in the IMCs size (Ag3Sn and Cu6Sn5), especially the Cu6Sn5 IMCs, as well as β-Sn matrix and a refinement in the microstructure, which is due to the presence of Bi in the alloys. Moreover, their microstructure remains much more stable under severe thermal aging conditions, which is because of the presence of both Fe and Bi in the alloy. The microstructural behavior suggests that Fe/Bi modified SAC105 would have much improved reliability under severe thermal environments. These modified alloys also have relatively low melting temperature and low cost.

  4. Infrared Brazing Fe3Al Using Ag-Based Filler Metals

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Li, Yao; Wu, Shyi-Kaan; Wu, Ling-Mei

    2010-11-01

    The microstructural evolution and bonding shear strength of infrared brazed Fe3Al using Ag and BAg-8 (72Ag-28Cu in wt pct) braze alloys have been studied. The Ag-rich phase alloyed with Al dominates the entire Ag brazed joints, and the shear strength is independent of the brazing time. The BAg-8 brazed joint contains Ag-Cu eutectic for all brazing conditions, and its shear strength increases slightly with increasing brazing time. The highest shear strength of 181 MPa is acquired from the joint infrared brazed at 1073 K (800 °C) for 600 seconds. A thin layer of Fe3Al is identified at the interface between the brazed zone and the substrate for both braze alloys. An Al depletion zone in the Fe3Al substrate next to the interfacial Fe3Al is identified as the α-Fe phase. The dissolution of Al from the Fe3Al substrate into the molten braze causes the formation of α-Fe in the Fe3Al substrate.

  5. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-01

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA®, and on zirconia/stainless steel couples joined using this filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation behavior of the brazed joint.

  6. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-30

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA, and on zirconia and stainless steel joining couples prepared using this braze filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation resistance of the brazed joint.

  7. The Effect of Composition on the Wetting Behavior and Joint Strength of the Ag-CuO Reactive Air Braze

    SciTech Connect

    Weil, K. Scott; Coyle, Christopher A.; Kim, Jin Yong Y.; Hardy, John S.

    2003-05-15

    One of the challenges in manufacturing solid-state electrochemical devices is in joining the ceramic and metallic components such that the resulting joint is rugged, hermetic, and stable under continuous high temperature operation in an oxidizing atmosphere. A well proven method of joining dissimilar materials is by brazing. Unfortunately many of the commercially available ceramic-to-metal braze alloys exhibit oxidation behavior which is unacceptable for potential use in a high temperature electrochemical device. An alternative braze alloy composition designed for oxidation resistance has been developed to join ferritic stainless steel to a variety of electrochemically active ceramic membranes including YSZ, nickel oxide, and mixed conducting perovskite oxides. The results of this study to date will be discussed.

  8. Improved Wetting of Mixed Ionic/Electronic Conductors Used in Electrochemical Devices with Ternary Reactive Air Braze Filler Metals

    SciTech Connect

    Hardy, John S; Kim, Jin Yong Y; Thomsen, Ed C; Weil, K Scott

    2007-01-19

    This paper reports on the wetting behavior, reactivity, and long-term electrical conductance of a series of ternary filler metals being considered for brazing lanthanum strontium cobalt ferrite (LSCF) based oxygen separation membranes. Mixed ionic/electronic conducting perovskite oxides such as LSCF and various doped barium cerates are currently being considered for use in high-temperature electrochemical devices such as oxygen and hydrogen concentrators and solid oxide fuel cells. However to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. Furthermore, if the proposed joining technique were to yield a hermetic ceramic-to-metal junction that was also electrically conductive, it would additionally benefit the device by allowing current to be drawn from or carried to the electrochemically active mixed conducting oxide component without requiring an separate current collector. A newly developed brazing technique known as air brazing is one such method of joining. In its present form, air brazing uses a silver-copper oxide based filler metal that can be melted directly in air to form a compliant joint that is electrically conductive. Recently, it has been shown that the addition of titania can enhance the wetting behavior of Ag-CuO filler metals on alumina. Here the effect of this wetting agent on the surface wettability, long-term electrical resistance at 750°C, and reactivity with La0.6Sr0.4Co0.2Fe0.8O3- (LSCF-6428 or LSCF) substrates is discussed.

  9. Soy-based fillers for thermoset composites

    NASA Astrophysics Data System (ADS)

    Watt, Paula

    Considerable work has been done with bio-based fillers in thermoplastics. Wood dust has been used for decades in wood plastic composites in conjunction with recycled high HDPE and PET. In recent years rapidly renewable fillers derived from dried distillery grains and from wood have been introduced commercially for thermoset polymers. These fillers provide bio-content and weight reduction to thermoset molding compounds but issues with moisture absorption and polymerization inhibition have limited their commercial acceptance. The intent of this research was to develop a bio-based filler suitable for thermoset composites. This filler would provide a low density alternative to mined mineral filler, such as CaCO3 or clay. Composites made with these fillers would be lighter in weight, which is desirable for many markets, particularly transportation. Cost parity to the mineral fillers, on a volume basis, was desirable and the use of green chemistry principles was a key objective of the project. This work provides a basis from which further development of modified soy flours as fillers for thermoset composites will continue. Biomass has been evaluated as fillers for thermoset composites since the early 1980s but failed to gain commercial acceptance due to excessive water absorption and inhibition issues with free radical curing. Biomass, with a large percentage of carbohydrates, are very hydrophilic due to their abundance of hydroxyl groups, while biomass, high in lignin, resulted in inhibition of the free radical cure of the unsaturated styrenated polyester matrix systems. Generally protein use as a filler is not desirable due to its food value. Torrefaction has proved to be a good, cost effective, process to reduce hydrophilicity of high cellulose feedstock. Surprising, however, some levels of torrefaction were found to induce the inhibition effect of the filler. Scientific inquiry into this problem proved that aromatics form during the torrefaction process and can

  10. Brazing microstructure of Ti-6Al-6V-2Sn with Ti-Zr-Cu-Ni filler metal

    SciTech Connect

    Hsieh, K.C.; Kao, P.W.; Shu, M.F.

    1994-12-31

    Titanium and its alloys have been widely used in the aerospace industry since they have high specific strength and high corrosion resistance. The brazing of titanium is beneficial to join many contact areas simultaneously without severe distortion. The purpose of this study is to investigate the brazing microstructures under different brazing conditions with several Ti-Zr-Cu-Ni filler alloys. In our previous studies, the brazing microstructure of Ti-6Al-4V with Ti-Cu-Ni filler metal have been reported. Since Ti-6Al-6V-2Sn alloy has lower b-transus, the Ti-Cu-Ni filler alloy cannot successfully apply the brazing work. Several Ti-Zr-Cu-Ni alloys were prepared in powder form and pre-alloy form to perform the brazing of Ti-6Al-6V-2Sn at 870{degrees}C. The brazing microstructures are examined under optical metallograph, scanning electron microscopy (SEM), and X-ray analysis. The contents of this report include (1) DTA and phase analysis of Ti-Zr-Cu-Ni filler metals, (2) the brazing microstructure, and (3) the shear test result.

  11. Improved microstructure and mechanical properties in gas tungsten arc welded aluminum joints by using graphene nanosheets/aluminum composite filler wires.

    PubMed

    Fattahi, M; Gholami, A R; Eynalvandpour, A; Ahmadi, E; Fattahi, Y; Akhavan, S

    2014-09-01

    In the present study, different amounts of graphene nanosheets (GNSs) were added to the 4043 aluminum alloy powders by using the mechanical alloying method to produce the composite filler wires. With each of the produced composite filler wires, one all-weld metal coupon was welded using the gas tungsten arc (GTA) welding process. The microstructure, mechanical properties and fracture surface morphology of the weld metals have been evaluated and the results are compared. As the amount of GNSs in the composition of filler wire is increased, the microstructure of weld metal was changed from the dendritic structure to fine equiaxed grains. Furthermore, the tensile strength and microhardness of weld metal was improved, and is attributed to the augmented nucleation and retarded growth. From the results, it was seen that the GNSs/Al composite filler wire can be used to improve the microstructure and mechanical properties of GTA weld metals of aluminum and its alloys.

  12. Topology dependent electronic and dielectric properties of free standing alloyed ultrathin nanowires of noble metals

    NASA Astrophysics Data System (ADS)

    Kumar, Arun; Kumar, Ashok; Ahluwalia, P. K.

    2014-08-01

    Structural, electronic and dielectric properties of free standing ultrathin alloyed nanowires of noble metals (AgAu, AgCu, AgPt, AuCu, AuPt and CuPt) in various topologies (linear, ladder and double zigzag) have been studied by using ab initio density functional theory. Among the different topologies of alloyed ultrathin nanowires of noble metals, double zigzag (DZZ) topology has been found to be most stable and the linear topology the least stable. Also the binding energy of alloyed nanowires of AgAu and AuCu for all the studied topologies is found to be larger than the average binding energy of the corresponding pristine nanowires, indicating a strong alloying effect for these topologies. Among electronic properties, the alloyed nanowires of different topologies containing Pt (AgPt, AuPt and AuCu) are found to be ferromagnetic in nature, a result of d charge depletion in Ag, Au and Cu sites and d charge gain at Pt sites. On the other hand, all the topologies (except ladder topology) of alloyed nanowires viz. AgAu, AgCu and AuCu are found to be semiconducting in nature. The optical properties of the studied alloyed nanowires have been found to be different from their corresponding pristine nanowires due to change in the band structure on alloying. The linear topology of AgAu, AgCu and AuCu and DZZ topologies (DZZ1, DZZ2 and DZZ3) of Ag, Au, Cu, AgAu, AgCu and AuCu are semiconducting in nature with band gap lying in the infrared region, causing absorption of photons from a visible spectrum leading to blackish appearance. Whereas, remaining topologies are found to be metallic in nature, with plasmon frequency lying in the energy range of 0.35 eV to 1.62 eV, which is in the infrared region and hence these nanowires shall appear to be transparent to the visible region.

  13. Development of brazing process for W-EUROFER joints using Cu-based fillers

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  14. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, Michael L.; Goodwin, Gene M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys.

  15. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, M.L.; Goodwin, G.M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys. 5 figs.

  16. Wettability of brazing alloys on molybdenum and TZM (Mo-Ti-Zr alloy)

    SciTech Connect

    McDonald, M.M.; Keller, D.L.; Heiple, C.R.; Hofmann, W.E.

    1988-01-01

    Vacuum brazing studies have been performed on molybdenum and TZM (0.5Ti-0.08Zr-Mo). Wettability tests have been conducted for nineteen braze metal filler alloys on molybdenum and thirty-two braze metal filler alloys on TZM over a wide range of temperatures. A wetting index, which is a function of contact angle and braze alloy contact area, was determined for each filler alloy at each brazing temperature. The nature and extent of interaction between the brazing alloys and the base metals was analyzed by conventional metallography, scanning-electron microscopy, and electron microprobe analysis. A comparison is made between the behavior of filler alloys on molybdenum and TZM -- filler alloys consistently exhibited less wettability on TZM than on molybdenum. The lower wettability of TZM is believed to be due to a small amount of titanium in the surface oxide on TZM. Cracking was observed in the base metal under some of the high temperature braze deposits. The cracking is shown to arise from liquid metal embrittlement from nickel in the high temperature braze alloys. 7 refs., 11 figs., 2 tabs.

  17. Pb-Bi-Ag-Cu-(Hg) chemistry of galena and some associated sulfosalts. A review and some new data from Colorado California and Pennsylvania

    USGS Publications Warehouse

    Foord, Eugene E.; Shawe, Daniel R.

    1989-01-01

    Galena, associated with Pb-Bi-Ag sulfosalts and simple sulfides, contains varied amounts of Ag and Bi in the Dandy vein system, Idarado mine, Ouray, Colorado; the Jackass mine, Darwin District, California; and the Leadville district, Colorado. Silver- and bismuth-bearing galena associated with minor amounts of pyrite, chalcopyrite and sphalerite occur at the Pequea mine, Lancaster County, Pennsylvania. Ag and Bi contents in the Dandy suite of galena range from about 1.4 to 3.4 and 2.5 to 6.5 wt.% respectively, and are comparable or lower in galena from the other localities. Exsolved matildite is present in galena from the Dandy, Jackass and Leadville localities. The presence in significant amounts of both Ag and Bi in a Pb-rich sulfide system is necessary for formation of PbSss (galena solid-solution). If Ag (especially) and Bi (to a lesser extent) are absent, the galena formed will be essentially pure PbS. Some minor Sb may substitute for Bi. Compositional data for all of the galena samples are in agreement with a previously proposed linear relationship between a and Ag-Bi(Sb) content. Matildite and seven additional Pb-Bi-Ag-Cu sulfosalts have been identified from the Dandy vein system, based on electron-microprobe analyses and some X-ray powder-diffraction data.

  18. Nonlinear optical properties and surface-plasmon enhanced optical limiting in Ag-Cu nanoclusters co-doped in SiO2 Sol-Gel films

    NASA Astrophysics Data System (ADS)

    Kiran, P. Prem; Shivakiran Bhaktha, B. N.; Rao, D. Narayana; De, Goutam

    2004-12-01

    The nonlinear optical properties and the role of the surface-plasmon resonance (SPR) on optical limiting (OL) properties of Ag -Cu nanoclusters co-doped in SiO2 matrix prepared using the sol-gel technique with a Cu /Ag molar ratio of 1, 2 and 3, respectively, are presented. The studies were made using the second harmonic of high-power nanosecond and picosecond Nd :YAG lasers. These films show a self-defocusing nonlinearity with both nanosecond and picosecond pulses and a good nonlinear absorption behavior with the nanosecond pulse excitation. The nonlinear refractive index decreased with decreasing particle size, whereas the nonlinear absorption increased with an increase in Cu concentration. The observed nonlinear absorption is explained by taking into account the cumulative effect of both the intraband and interband mechanisms. The excitation near the SPR of Cu resulted in an enhanced OL behavior with increasing Cu concentration. No such concentration dependence is observed when the excitation is near the SPR of Ag, however, the limiting threshold is reduced approximately 10-17 times. Excitation at wavelengths far below the SPR of Ag and Cu has not shown any OL behavior. The major contribution toward OL is observed to be from the interband absorption and from a possible energy transfer within the higher unoccupied states of Cu and Ag. Although nonlinear scattering is observed at higher intensities, its contribution is found to be much less than that of the nonlinear absorption assisted by an energy transfer.

  19. In situ heating transmission electron microscopy observation of nanoeutectic lamellar structure in Sn-Ag-Cu alloy on Au under-bump metallization.

    PubMed

    Seo, Jong-Hyun; Yoon, Sang-Won; Kim, Kyou-Hyun; Chang, Hye-Jung; Lee, Kon-Bae; Seong, Tae-Yeon; Fleury, Eric; Ahn, Jae-Pyoung

    2013-08-01

    We investigated the microstructural evolution of Sn(96.4)Ag(2.8)Cu(0.8) solder through in situ heating transmission electron microscopy observations. As-soldered bump consisted of seven layers, containing the nanoeutectic lamella structure of AuSn and Au₅Sn phases, and the polygonal grains of AuSn₂ and AuSn₄, on Au-plated Cu bond pads. Here, we found that there are two nanoeutectic lamellar layers with lamella spacing of 40 and 250 nm. By in situ heating above 140°C, the nanoeutectic lamella of AuSn and Au₅Sn was decomposed with structural degradation by sphering and coarsening processes of the lamellar interface. At the third layer neighboring to the lamella layer, on the other hand, Au₅Sn particles with a zig-zag shape in AuSn matrix became spherical and were finally dissipated in order to minimize the interface energy between two phases. In the other layers except both lamella layers, polycrystal grains of AuSn₂ and AuSn₄ grew by normal grain growth during in situ heating. The high interface energy of nanoeutectic lamella and polygonal nanograins, which are formed by rapid solidification, acted as a principal driving force on the microstructural change during the in situ heating.

  20. 7 CFR 58.914 - Fillers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Fillers. 58.914 Section 58.914 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards, Inspections... gravity and vacuum type fillers shall be of sanitary design and all product contact surfaces, if...

  1. 7 CFR 58.914 - Fillers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Fillers. 58.914 Section 58.914 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards, Inspections... gravity and vacuum type fillers shall be of sanitary design and all product contact surfaces, if...

  2. 7 CFR 58.514 - Container fillers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Container fillers. 58.514 Section 58.514 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....514 Container fillers. Shall comply with the 3-A Sanitary Standards for Equipment for Packaging...

  3. Intumescent-ablator coatings using endothermic fillers

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R. (Inventor)

    1978-01-01

    An intumescent-ablator coating composition which contains the ammonium salt of 1,4-nitroaniline-2-sulfonic acid or 4,4 dinitrosul fanilide, a polymeric binder system and about 5 to 30% weight of an endothermic filler is reported. The filler has a decomposition temperature about or within the exothermic region of the intumescent agent.

  4. Microstructure and segregation behavior of palladium in silver-copper-palladium alloys.

    PubMed

    Chen, K I; Lin, J H; Ju, C P

    1996-07-01

    It has been reported that the addition of palladium can modify the microstructure and improve the properties of Ag-Cu eutectic alloy as well as admixed Cu-rich amalgam. The purpose of this work was to study the microstructure and segregation behavior of palladium in a series of Ag-Cu-Pd alloys. All microstructural and microchemical results consistently indicated a strong tendency for palladium to form the ordered Cu3Pd superlattice in the copper-rich phase of the present ternary alloys. Transmission electron microscopic examination indicated that, in addition to the large Cu-rich particles, numerous small (typically tens of nanometers) Cu-rich particles were distributed in the Ag-rich phase. In the alloys containing 10 and 15 wt% Pd, the Cu3Pd superlattice had an L1(2)-type crystal structure. In the alloy containing 20 wt% Pd, the Cu3Pd had a periodic (regular) APB structure. The solubility of palladium in the Cu-rich phase was always much larger than that in the Ag-rich phase. The ratio of the palladium concentration in the copper-rich phase to that in the silver-rich phase decreased with the overall palladium content.

  5. Development of sputtered techniques for thrust chambers, task 1. [evaluation of filler materials for regeneratively cooled thrust chambers

    NASA Technical Reports Server (NTRS)

    Mullaly, J. R.; Schmid, T. E.; Hecht, R. J.

    1974-01-01

    Filler materials proposed for use in the sputter fabrication regeneratively cooled thrust chambers were evaluated. Low melting castable alloys, CERROBEND. CERROCAST, and CERROTRU, slurry applied SERMETEL 481 and flame-sprayed aluminum were investigated as filler materials. Sputter deposition from a cylindrical cathode inverted magnestron was used to apply an OFHC copper closeout layer to filled OFHC copper ribbed-wall cylindrical substrates. The sputtered closeout layer structure was evaluated with respect to filler material contamination, predeposition machining and finishing operations, and deposition parameters. The application of aluminum by flame-spraying resulted in excessiver filler porosity. Though the outgassing from this porosity was found to be detrimental to the closeout layer structure, bond strengths in excess of 10,500 psi were achieved. Removal of the aluminum from the grooves was readily accomplished by leaching in a 7.0 molar solution of sodium hydroxide at 353 K. Of the other filler materials evaluated, CERROTRU was found to be the most suitable material with respect to completely filling the ribbed-wall cylinders and vacuum system compatibility. However, bond contamination resulted in low closeout layer bond strength with the CERROTRU filler. CERROBEND, CERROCAST, and SERMETEL 481 were found to be unacceptable as filler materials.

  6. Effect of electromagnetic Stirring on the Element Distribution in Laser Beam Welding of Aluminium with Filler Wire

    NASA Astrophysics Data System (ADS)

    Gatzen, M.; Tang, Z.; Vollertsen, F.

    Additional external electromagnetic fields are used in laser beam welding of aluminium with silicon containing filler wire to manipulate the flow of the liquid metal due to induced volume forces and hence to modify the element distribution. Aiming for a better understanding of the fluid-dynamic processes inside the meld pool, a CFD model has been implemented to simulate the melt flow. In this paper, simulation results on the resulting element distribution of filler wire material under a coaxial magnetic field with different frequencies is compared to experimental results for the same parameters. It is shown that in both cases the concentration of alloying elements of the filler material has a spatial periodicity. From the CFD model it can be concluded that the change of the distribution of the filler material results from a modulation of the melt flow due to the periodic induced electromagnetic volume forces.

  7. Simulated Investigation of Optical Properties in Noble Metallic Alloy Nanosphere

    NASA Astrophysics Data System (ADS)

    Luo, D.; Liu, J.; Feng, H.

    2016-01-01

    Extinction efficiencies of Ag-Cu and Ag-Au alloy nanospheres are studied based on the Mie theory. The effect of the radius size and the alloy composition on the extinction efficiency has been considered. In alloy nanoparticles such as Ag x Au 1-x nanospheres, the extinction efficiencies vary with the Ag component x. The full width half maxima of the extinction efficiency band becomes broad with decrease in x, however the extinction peak value decreases at the same time. The optimal radius was investigated when double equal extinction peaks arise and the modulation effect of the extinction efficiencies was found. While the Ag component x increases, the extinction peak value becomes greater, but the separation distance between the peaks decreases.

  8. Microstructural Evolution of the Interface Between Pure Titanium and Low Melting Point Zr-Ti-Ni(Cu) Filler Metals

    NASA Astrophysics Data System (ADS)

    Lee, Dongmyoung; Sun, Juhyun; Kang, Donghan; Shin, Seungyoung; Hong, Juhwa

    2014-12-01

    Low melting point Zr-based filler metals with melting point depressants (MPDs) such as Cu and Ni elements are used for titanium brazing. However, the phase transition of the filler metals in the titanium joint needs to be explained, since the main element of Zr in the filler metals differs from that of the parent titanium alloys. In addition, since the MPDs easily form brittle intermetallics, that deteriorate joint properties, the phase evolution they cause needs to be studied. Zr-based filler metals having Cu content from 0 to 12 at. pct and Ni content from 12 to 24 at. pct with a melting temperature range of 1062 K to 1082 K (789 °C to 809 °C) were wetting-tested on a titanium plate to investigate the phase transformation and evolution at the interface between the titanium plate and the filler metals. In the interface, the alloys system with Zr, Zr2Ni, and (Ti,Zr)2Ni phases was easily changed to a Ti-based alloy system with Ti, Ti2Ni, and (Ti,Zr)2Ni phases, by the local melting of parent titanium. The dissolution depths of the parent metal were increased with increasing Ni content in the filler metals because Ni has a faster diffusion rate than Cu. Instead, slow diffusion of Cu into titanium substrate leads to the accumulation of Cu at the molten zone of the interface, which could form undesirable Ti x Cu y intermetallics. This study confirmed that Zr-based filler metals are compatible with the parent titanium metal with the minimum content of MPDs.

  9. [Cutaneous ultrasound and dermal fillers].

    PubMed

    Villegas Fernández, C; Burón Álvarez, I; Fernández-Tresguerres Centeno, A; Alfageme Roldán, F; de Cabo Francés, F

    2015-11-01

    Requests for fillers or dermatological implants have dramatically increased in dermatology consultations in the last few years, either for the correction of superficial age-related wrinkles and cutaneous creases or to increase the volume of specific areas (cheeks, lips...). Dermatologists are often the first professionals to provide these treatments. Nevertheless, in other situations, the patients have already been treated, and many of them do not know the type of material that has been implanted or may even deny previous treatment, even when evident on clinical examination. In these occasions, cutaneous ultrasound is an effective and reliable tool for the real-time diagnosis of the kind of implant that has been used, its location, and the study of its possible complications.

  10. Timing of porphyry (Cu-Mo) and base metal (Zn-Pb-Ag-Cu) mineralisation in a magmatic-hydrothermal system—Morococha district, Peru

    NASA Astrophysics Data System (ADS)

    Catchpole, Honza; Kouzmanov, Kalin; Bendezú, Aldo; Ovtcharova, Maria; Spikings, Richard; Stein, Holly; Fontboté, Lluís

    2015-12-01

    The Morococha district in central Peru is characterised by economically important Cordilleran polymetallic (Zn-Pb-Ag-Cu) vein and replacement bodies and the large Toromocho porphyry Cu-Mo deposit in its centre. U-Pb, Re-Os, and 40Ar/39Ar geochronology data for various porphyry-related hydrothermal mineralisation styles record a 3.5-Ma multi-stage history of magmatic-hydrothermal activity in the district. In the late Miocene, three individual magmatic-hydrothermal centres were active: the Codiciada, Toromocho, and Ticlio centres, each separated in time and space. The Codiciada centre is the oldest magmatic-hydrothermal system in the district and consists of a composite porphyry stock associated with anhydrous skarn and quartz-molybdenite veins. The hydrothermal events are recorded by a titanite U-Pb age at 9.3 ± 0.2 Ma and a molybdenite Re-Os age at 9.26 ± 0.03 Ma. These ages are indistinguishable from zircon U-Pb ages for porphyry intrusions of the composite stock and indicate a time span of 0.2 Ma for magmatic-hydrothermal activity. The small Ticlio magmatic-hydrothermal centre in the west of the district has a maximum duration of 0.3 Ma, ranging from porphyry emplacement to porphyry mineralisation at 8.04 ± 0.14 Ma (40Ar/39Ar muscovite cooling age). The Toromocho magmatic-hydrothermal centre has a minimum of five recorded porphyry intrusions that span a total of 1.3 Ma and is responsible for the formation of the giant Toromocho Cu-Mo deposit. At least two hydrothermal pulses are identified. Post-dating a first pulse of molybdenite mineralisation, wide-spread hydrous skarn covers an area of over 6 km2 and is recorded by five 40Ar/39Ar cooling ages at 7.2-6.8 Ma. These ages mark the end of the slowly cooling and long-lived Toromocho magmatic-hydrothermal centre soon after last magmatic activity at 7.26 ± 0.02 Ma. District-wide (50 km2) Cordilleran base metal vein and replacement bodies post-date the youngest recorded porphyry mineralisation event at Toromocho

  11. Study of the effects of MeV Ag, Cu, Au, and Sn implantation on the optical properties of LiNbO3

    NASA Technical Reports Server (NTRS)

    Williams, E. K.; Ila, D.; Sarkisov, S.; Curley, M.; Poker, D. B.; Hensley, D. K.; Borel, C.

    1998-01-01

    The authors present the results of characterization of linear absorption and nonlinear refractive index of Au, Ag, Cu and Sn ion implantation into LiNbO3. Ag was implanted at 1.5 MeV to fluences of 2 to 17 x 17(exp 16)/sq cm at room temperature. Au and Cu were implanted to fluences of 5 to 20 x 10(exp 16)/sq cm at an energy of 2.0 MeV. Sn was implanted to a fluence of 1.6 x 10(exp 17)/sq cm at 160 kV. Optical absorption spectrometry indicated an absorption peak for the Au implanted samples after heat treatment at 1,000 C at approx. 620 nm. The Ag implanted samples absorption peaks shifted from approx. 450 nm before heat treatment to 550 nm after 500 C for 1h. Heat treatment at 800 C returned the Ag implanted crystals to a clear state. Cu nanocluster absorption peaks disappears at 500 C. No Sn clusters were observed by optical absorption or XRD. The size of the Ag and Au clusters as a function of heat treatment were determined from the absorption peaks. The Ag clusters did not change appreciably in size with heat treatment. The Au clusters increased from 3 to 9 nm diameter upon heat treatment at 1000 C. TEM analysis performed on a Au implanted crystal indicated the formation of Au nanocrystals with facets normal to the c-axis. Measurements of the nonlinear refractive indices were carried out using the Z-scan method with a tunable dye laser pumped by a frequency doubled mode-locked Nd:YAG laser. The dye laser had a 4.5 ps pulse duration time and 76 MHz pulse repetition rate (575 nm).

  12. Characterization of the effects of binary metal mixtures on short-term uptake of Ag, Cu, and Ni by rainbow trout (Oncorhynchus mykiss).

    PubMed

    Brix, Kevin V; Tellis, Margaret S; Crémazy, Anne; Wood, Chris M

    2016-11-01

    Single metal Biotic Ligand Models (BLMs) have been developed for a number of metals and model organisms. While these BLMs improve our ability to regulate metals in the aquatic environment, in reality, organisms are often simultaneously exposed to metal mixtures. Recently, several attempts have been made to develop mixture BLMs (mBLMs). Some of these models assume competitive interactions between all metals, while others assume only metals with a similar mode of action (e.g., Na(+) or Ca(2+) antagonists) will competitively interact. To begin testing these assumptions in the mBLM framework, standard 3-h gill metal binding assays with Ag, Cu, and Ni (primary metals), were performed in vivo on freshwater rainbow trout. Fish were exposed across a range of concentrations encompassing the 96-h LC50 for that metal to characterize uptake kinetics for each of these three primary metals (radiolabelled) in the presence and absence of a secondary metal (Ag, Cd, Cu, Ni, Pb, or Zn; not radiolabelled). We observed a complex series of interactions in binary mixtures that frequently contradicted theoretical expectations. Metals with similar modes of action did competitively interact in some instances, but not others, and when they did compete the competition was not necessarily reciprocal (e.g., Cu inhibited Ag uptake but Ag did not inhibit Cu uptake). We also observed examples of interactions between metals with dissimilar modes of action and several examples of metals stimulating the uptake of other metals. The underlying mechanisms for these unexpected interactions are unclear, but suggest that many of the current assumptions in mBLMs regarding the number and types of metal uptake sites and corresponding metal interactions are not correct. Careful characterization of metal mixture interactions is clearly needed before a reliable mBLM can be developed.

  13. Cosmetic Fillers: Perspectives on the Industry.

    PubMed

    Basta, Steven L

    2015-11-01

    The cosmetic filler industry has evolved substantially over the last 30 years. The market is characterized by multiple fillers and a competitive dynamic among major aesthetics companies. Marketing in the United States and Europe has been different owing to regulatory constraints. Differences have led to more rapid growth in the European market. The US market has evolved owing to growth of major companies with multiple product portfolios and leverage in consumer promotion and aesthetics office marketing owing to scale. The evolution of the filler market will include new materials, injection techniques, and facilitation devices, and new areas of injection.

  14. Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

    SciTech Connect

    Liu Fei; Zhang Zhaodong; Liu Liming

    2012-07-15

    Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80-100 {mu}m between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn{sub 2}, Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg-Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: Black-Right-Pointing-Pointer Mg alloy AZ31B and Al alloy 6061 are welded successfully. Black-Right-Pointing-Pointer Zinc wire is employed as a filler metal to form the alloyed welding seam. Black-Right-Pointing-Pointer An alloyed welding seam is benefit for improving of the joint tensile strength.

  15. Mechanical properties of ethylene-octene copolymer (EOC) - lignocellulosic fillers biocomposites in dependence to filler content

    NASA Astrophysics Data System (ADS)

    Zykova, Anna; Pantyukhov, Petr; Popov, Anatoly

    2016-05-01

    The mechanical properties of biocomposites based on ethylene-octene copolymer were studied. The aim of present work was to investigate the mechanical properties of composites based on ethylene-octene copolymer (EOC) in dependence to type of the filler, filler content and trade mark of EOC. Addition of fillers (wood flour or seed flax straw) decreases elongation at break and decreases unsignificantly tensile strenght of examined copolymers. Particles of filler increase the toughness of polymer chain, which leads to decline of elongation at break. Biocomposites with wood flour had higher tensile strength and elongation at break than the composites with flax straw.

  16. Epoxy coatings over latex block fillers

    SciTech Connect

    Vincent, L.D.

    1997-12-01

    Failures of polymerized epoxy coatings applied over latex/acrylic block fillers continue to plague owners of commercial buildings, particularly those with high architectural content such as condominiums, high rise offices, etc. Water treatment facilities in paper mills are especially prone to this problem. The types of failures include delamination of the topcoats, blisters in both the block fillers and the topcoats and disintegration of the block filler itself. While the problem is well known, the approach to a solution is not. A study of several coatings manufacturer`s Product Data Sheets shows a wide variance in the recommendations for what are purportedly generically equivalent block fillers. While one manufacturer might take an essentially architectural approach, another will take a heavy-duty industrial approach. To the specifying architect or engineer who has little training in the complexities of protective coating systems, this presents a dilemma. Who does he believe? What does he specify? To whom can he turn for independent advice?

  17. New Manufacturing Method for Paper filler and Fiber Material

    SciTech Connect

    Doelle, Klaus

    2011-11-22

    The study compares commercial available filler products with a new developed “Hybrid Fiber Filler Composite Material” and how main structural, optical and strength properties are affected by increasing the filler content of at least 5% over commercial values. The study consists of: (i) an overview of paper filler materials used in the paper production process, (ii) discusses the manufacturing technology of lime based filler materials for paper applications, (iii) gives an overview of new emerging paper filler technologies, (iv) discusses a filler evaluation of commercial available digital printing paper products, (v) reports from a detailed handsheet study and 12” pilot plant paper machine trial runs with the new Hybrid Fiber Filler Composite Material, and (vi) evaluates and compares commercial filler products and the new Hybrid Fiber Filler Composite Material with a life cycle analyses that explains manufacturing, economic and environmental benefits as they are applied to uncoated digital printing papers.

  18. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  19. Controlling microstructure and mechanical properties of the new microelectronic interconnect alloys

    NASA Astrophysics Data System (ADS)

    Mutuku, Francis M.

    An in-depth understanding of the physics of solidification could lead to the optimization of the properties of micro-electronic interconnects. Sn is the base material in the billions of interconnects in devices such as smart phones. These interconnects are formed by melting and solidifying a solder alloy (e.g. SnAgCu) in situ. But Sn has a low symmetry structure, Sn nucleation from the solder melt is complex and the morphology of the Sn and Sn alloys precipitates that form during solidification can vary tremendously (along with resultant mechanical properties). The effect of processing parameters on the solidification behavior, microstructure, and properties must be carefully addressed. Strong evidence adduced in this study shows that under many conditions, when cooling near eutectic SnAgCu from the melt, Ag3Sn nucleates before beta-Sn. The difficulty in the nucleation of beta-Sn provides a window of time between the nucleation of Ag3Sn precipitates and of beta-Sn solidification within which the Ag3Sn precipitate morphology can be manipulated. Thus distinct variations in precipitate number density, and inter-particle spacing were observed for different thermal histories, e.g. for different cooling rates. The average number density of Ag3Sn particles and the area of the pseudo-eutectic phase were observed to increase with increase in the Ag concentration, and with increase in the cooling rate. The shear strength and shear fatigue life increased with increase in the area fraction of the pseudo-eutectic phase. Upon aging of SnAgCu solder joints at an elevated temperature, the Ag3Sn particles coarsened, and became less effective in impeding dislocation motion. Consequently, the shear strength and shear fatigue performance degraded. On the other hand, alloys with constituents that formed solid solutions in Sn, such as small concentrations of Bi or Sb registered less degradation in both shear strength and shear fatigue life upon aging.

  20. Bidirectional threshold switching in engineered multilayer (Cu{sub 2}O/Ag:Cu{sub 2}O/Cu{sub 2}O) stack for cross-point selector application

    SciTech Connect

    Song, Jeonghwan; Prakash, Amit; Lee, Daeseok; Woo, Jiyong; Cha, Euijun; Lee, Sangheon; Hwang, Hyunsang

    2015-09-14

    In this study, we achieved bidirectional threshold switching (TS) for selector applications in a Ag-Cu{sub 2}O-based programmable-metallization-cell device by engineering the stack wherein Ag was intentionally incorporated in the oxide (Cu{sub 2}O) layer by a simple approach comprising co-sputtering and subsequent optimized annealing. The distribution of the Ag was directly confirmed by transmission electron microscopy and energy dispersive spectroscopy line profiling. The observed TS occurred because of the spontaneous self-rupturing of the unstable Ag filament that formed in the oxide layer.

  1. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  2. /SiC Composite to Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Hernandez, X.; Jiménez, C.; Mergia, K.; Yialouris, P.; Messoloras, S.; Liedtke, V.; Wilhelmi, C.; Barcena, J.

    2014-08-01

    In view of aerospace applications, an innovative structure for joining a Ti alloy to carbon fiber reinforced silicon carbide has been developed. This is based on the perforation of the CMC material, and this procedure results in six-fold increase of the shear strength of the joint compared to the unprocessed CMC. The joint is manufactured using the active brazing technique and TiCuAg as filler metal. Sound joints without defects are produced and excellent wetting of both the composite ceramic and the metal is observed. The mechanical shear tests show that failure occurs always within the ceramic material and not at the joint. At the CMC/filler, Ti from the filler metal interacts with the SiC matrix to form carbides and silicides. In the middle of the filler region depletion of Ti and formation of Ag and Cu rich regions are observed. At the filler/Ti alloy interface, a layered structure of the filler and Ti alloy metallic elements is formed. For the perforation to have a significant effect on the improvement of the shear strength of the joint appropriate geometry is required.

  3. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    NASA Astrophysics Data System (ADS)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  4. Size and alloying induced shift in core and valence bands of Pd-Ag and Pd-Cu nanoparticles

    SciTech Connect

    Sengar, Saurabh K.; Mehta, B. R.; Govind

    2014-03-28

    In this report, X-ray photoelectron spectroscopy studies have been carried out on Pd, Ag, Cu, Pd-Ag, and Pd-Cu nanoparticles having identical sizes corresponding to mobility equivalent diameters of 60, 40, and 20 nm. The nanoparticles were prepared by the gas phase synthesis method. The effect of size on valence and core levels in metal and alloy nanoparticles has been studied by comparing the values to those with the 60 nm nanoparticles. The effect of alloying has been investigated by comparing the valence and core level binding energies of Pd-Cu and Pd-Ag alloy nanoparticles with the corresponding values for Pd, Ag, and Cu nanoparticles of identical sizes. These effects have been explained in terms of size induced lattice contractions, alloying induced charge transfer, and hybridization effects. The observation of alloying and size induced binding energy shifts in bimetallic nanoparticles is important from the point of view of hydrogen reactivity.

  5. Welding of gamma titanium aluminide alloys

    NASA Technical Reports Server (NTRS)

    Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)

    1998-01-01

    An article made of a gamma titanium aluminide alloy is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, cooling the entire article to a welding temperature of from about 1000.degree. F. to about 1400.degree. F., welding a preselected region in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected region so as to locally melt the alloy in the preselected region, providing a filler metal having the same composition as the gamma titanium aluminide alloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

  6. Passive Cooling Enabled by Polymer Composite Coating: Dependence on Filler, Filler Size and Coating Thickness

    NASA Astrophysics Data System (ADS)

    Shao, Yue; Shi, Frank G.

    2017-02-01

    The effective passive radiation cooling that is enabled by silicone-based composites is investigated for its dependence on coating thickness and filler size in the range of nanometers to micrometers. It is established, contrary to prior reports, that the effective passive radiation cooling does not exhibit a filler size dependence, i.e., there is no optimal size at which a maximum cooling would be reached. However, the apparent cooling effect is filler type dependent and among the fillers investigated, Al2O3 exhibits the best apparent cooling effect. In addition, the apparent cooling effect is dependent on coating thickness: the thickness dependence is non-monotonic, and the maximum cooling occurs at an optimal thickness of 70 μm, regardless of filler type. Potential significant implications of the findings are also discussed.

  7. [Corrosion of Ag-Pd-Cu alloys in saline solution. Amount of released elements and electrochemical corrosion].

    PubMed

    Kitaoka, M

    1989-03-01

    The effect of the Pd content on corrosion and tarnish resistance in twelve experimental alloys was investigated. The alloys were prepared with a composition of Pd content from 20.1 to 30.1 at %. The composition of the alloys Ag-20% Pd, Ag-25% Pd and Ag-30% Pd was varied by adding Cu 5 wt%, 10 wt% and 15 wt% to each of them. The corrosion resistance was estimated by the amount of the released Ag, Cu and by electrochemical corrosion behavior in 0.86% NaCl solution at 37 degrees C. The tarnish resistance was assessed using a spectrophotometer. The test solutions included 0.86% NaCl solution, 0.1% Na2S solution and a mixture of 1.0% lactic acid and 0.1% Na2S, all at 37 degrees C, in sealed containers. The results are summarized as follows. The larger the amount of Pd in Ag-Pd binary alloys and Ag-Pd-Cu ternary alloys, the more stable was the release and the release rate of Ag, Cu and corrosion resistance increased in 0.86% NaCl solution. The addition of Cu to Ag-Pd binary alloys increased the release and release rate of Ag, but there was a shift of the rest potential in the noble direction. A relationship was found between the amount of Ag and Cu released from Ag-Pd-Cu ternary alloys. In this study, an increase in corrosion resistance was observed when the content of Pd in Ag-Pd binary alloys was 25 wt%. Furthermore, it was also observed that Ag-Pd-Cu ternary alloys need an additional 30 wt% Pd for corrosion resistance. Moreover, the addition of Cu must be kept lower than 10 wt%. The tarnish resistance of the twelve experimental alloys was good in 0.86% NaCl solution but was barely improved with increased in the Pd content in sulfide solution. The correlation between electrochemical corrosion behavior and tarnish resistance was not significant, but the correlation between the amount of Ag, Cu release from Ag-Pd-Cu ternary alloys and tarnish resistance was remarkable.

  8. Comparative modular analysis of two complex sulfosalt structures: sterryite, Cu(Ag,Cu)3Pb19(Sb,As)22(As-As)S56, and parasterryite, Ag4Pb20(Sb,As)24S58.

    PubMed

    Moëlo, Yves; Guillot-Deudon, Catherine; Evain, Michel; Orlandi, Paolo; Biagioni, Cristian

    2012-10-01

    The crystal structures of two very close, but distinct complex minerals of the lead sulfosalt group have been solved: sterryite, Cu(Ag,Cu)(3)Pb(19)(Sb,As)(22)(As-As)S(56), and parasterryite, Ag(4)Pb(20)(Sb,As)(24)S(58). They are analyzed and compared according to modular analysis. The fundamental building block is a complex column centred on a Pb(6)S(12) triangular prismatic core, with two additional long and short arms. The main chemical and topological differences relate to the short arm, which induces a relative a/4 shift (~2 Å along the elongation parameter) of the constitutive rod layers, as illustrated by distinct cell settings within the same space group (P2(1)/n and P2(1)/c, respectively). Selection of the shortest (i.e. strongest) (Sb,As)-S bonds permitted to enhance the polymeric organization of (Sb,As) atoms with triangular pyramidal coordination. These two quasi-homeotypic structures are expanded derivatives of owyheeite, Ag(3)Pb(10)Sb(11)S(28). The hierarchy of organization levels from zero- to three-dimensional entities is subordinated to building operators, which appear as the driving force for the construction of such complex structures. Minor cations (Ag, Cu) or the As-As pair in sterryite secure the final locking, which favours the formation of one or the other compound.

  9. Corrosion evaluation of gold-based dental alloys.

    PubMed

    Corso, P P; German, R M; Simmons, H D

    1985-05-01

    Three commercial gold-based dental alloys and three constant-nobility ternary alloys (Au-Ag-Cu) were evaluated for corrosion using a quantitative test battery. Integration of the current density, in a de-aerated solution of 1% NaCl along the approximate potential range found in the mouth (-300 mV to +300 mV vs. SCE), yields a quantitative rank ordering of the test alloys. The results are combined with prior findings on other commercial alloys to demonstrate the interaction of nobility and microstructure. Nobility determines the overall corrosion resistance for gold-based alloys. However, because of mutual insolubility, alloying with copper induces silver segregation, resulting in a higher corrosion rate at a given nobility. Thus, microstructure has an influence on corrosion, but heat treatments are largely ineffective in altering the basic corrosion characteristics. The test techniques, in combination with tarnish evaluations, provide a quantitative battery for alloy evaluation. The results indicate the combinations of nobility, microstructure, and environment most likely to avoid corrosion difficulties.

  10. Temporal fossa defects: techniques for injecting hyaluronic acid filler and complications after hyaluronic acid filler injection.

    PubMed

    Juhász, Margit Lai Wun; Marmur, Ellen S

    2015-09-01

    Facial changes with aging include thinning of the epidermis, loss of skin elasticity, atrophy of muscle, and subcutaneous fat and bony changes, all which result in a loss of volume. As temporal bones become more concave, and the temporalis atrophies and the temporal fat pad decreases, volume loss leads to an undesirable, gaunt appearance. By altering the temporal fossa and upper face with hyaluronic acid filler, those whose specialty is injecting filler can achieve a balanced and more youthful facial structure. Many techniques have been described to inject filler into the fossa including a "fanned" pattern of injections, highly diluted filler injection, and the method we describe using a three-injection approach. Complications of filler in the temporal fossa include bruising, tenderness, swelling, Tyndall effect, overcorrection, and chewing discomfort. Although rare, more serious complications include infection, foreign body granuloma, intravascular necrosis, and blindness due to embolization into the ophthalmic artery. Using reversible hyaluronic acid fillers, hyaluronidase can be used to relieve any discomfort felt by the patient. Injectors must be aware of the complications that may occur and provide treatment readily to avoid morbidities associated with filler injection into this sensitive area.

  11. Thermal pretreatment of silica composite filler materials

    PubMed Central

    Wan, Quan; Ramsey, Christopher

    2010-01-01

    Three different silica filler materials were thermally treated in order to effect dehydration, dehydroxylation, and rehydroxylation. Samples were characterized by thermogravimetry (TG), pycnometry, elemental analysis, and scanning electron microscopy (SEM). For all fillers, our results indicate incremental removal of silanol groups at higher heating temperatures and irreversible dehydroxylation at over 673 K. To remove the organic content and maintain adequate silanol density for subsequent silanization on Stöber-type silica, we suggest heating at 673 K followed by overnight boiling in water. PMID:20445821

  12. High-Temperature Insulating Gap Filler

    NASA Technical Reports Server (NTRS)

    Toombs, Gordon R.; Oyoung, Kevin K.; Stevens, Everett G.

    1991-01-01

    New inorganic, ceramic filler for gaps between refractory ceramic tiles offers high resistance to heat and erosion. Consists of ceramic-fiber fabric precoated with silica and further coated with silica containing small amount of silicon carbide powder to increase thermal emittance. Developed as replacement for organic filler used on thermal-protection system of Space Shuttle. Promises to serve for many missions and to reduce cost and delay of refurbishing aerospace craft. Used as sealing material in furnaces or as heat shield for sensitive components in automobiles, aircraft, and home appliances.

  13. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    PubMed

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys.

  14. The filler revolution: a six-year retrospective.

    PubMed

    Wesley, Naissan O; Dover, Jeffrey S

    2009-10-01

    There are currently more than 20 FDA-approved fillers in the United States (U.S.), noteworthy considering that it was only six years ago that the first hyaluronic acid filler was approved. The pace of development of filler substances in the last few years has been extremely rapid. The authors review the development, advantages, and disadvantages of fillers currently available in the U.S.

  15. 14 CFR 23.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Fuel tank filler connection. 23.973 Section... AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Powerplant Fuel System § 23.973 Fuel tank filler connection. (a) Each fuel tank filler connection must be marked as prescribed...

  16. 14 CFR 27.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 27.973 Section... AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Powerplant Fuel System § 27.973 Fuel tank filler connection. (a) Each fuel tank filler connection must prevent the entrance of fuel into any part of...

  17. 14 CFR 23.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 23.973 Section... AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Powerplant Fuel System § 23.973 Fuel tank filler connection. (a) Each fuel tank filler connection must be marked as prescribed...

  18. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 25.973 Section... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank filler connection. Each fuel tank filler connection must prevent the entrance of fuel into any part of the...

  19. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  20. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  1. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  2. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  3. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  4. JOINING OF ADVANCED HIGH-TEMPERATURE MATERIALS

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.

    2009-05-14

    Various compositions in the Ag-CuOx system are being investigated as potential filler metals for use in air brazing high-temperature electrochemical devices such as solid oxide fuel cells and gas concentrators. Prior work has shown that the melting temperature, and therefore the potential operational temperature, of these materials can be increased by alloying with palladium. The current study examines the effects of palladium addition on the joint strength of specimens prepared from yttria stabilized zirconia (YSZ) bars brazed with three different families of filler metals: Ag-CuO, 5Pd-Ag-CuO, and 15Pd-Ag-CuO. In general it was found that palladium leads to a small-to-moderate decrease in joint strength, particularly in low copper oxide compositions filler metals. However the effect is likely acceptable if a higher temperature air braze filler metal is desired. In addition, a composition was found for each filler metal series in which the joint failure mechanism undergoes a transition, typically from ductile to brittle failure. In each case, this composition corresponds approximately to the silver-rich boundary composition of the liquid miscibility gap in each system at the temperature of brazing.

  5. Process for recovering filler from polymer

    DOEpatents

    Smith, Maurice L.; Smith, Robert M.

    1978-01-01

    This disclosure relates to a process for recovering filler material from a polymeric matrix by reacting the matrix at an elevated temperature in a gas atmosphere with a controlled oxidizing potential and thereafter separating and cleaning the residue from the reaction mixture.

  6. Nickel-chromium-silicon brazing filler metal

    DOEpatents

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  7. High Temperature Filler for Tile Gaps

    NASA Technical Reports Server (NTRS)

    Holt, J. W.; Wang, D. S.

    1983-01-01

    Gaps between ceramic tiles filled with ceramic-coated fabric that withstands temperatures as high as 2,000 degrees F (1,300 degrees C). Reusable high-temperature gap filler is made of fabric coated with ceramic slurry and bonded in place with room-temperature-vulcanized adhesive. Procedure used in kilns and furnaces.

  8. Thermally conductive polyamide 6/carbon filler composites based on a hybrid filler system

    PubMed Central

    Ha, Sung Min; Kwon, O Hwan; Oh, Yu Gyeong; Kim, Yong Seok; Lee, Sung-Goo; Won, Jong Chan; Cho, Kwang Soo; Kim, Byoung Gak; Yoo, Youngjae

    2015-01-01

    We explored the use of a hybrid filler consisting of graphite nanoplatelets (GNPs) and single walled carbon nanotubes (SWCNTs) in a polyamide 6 (PA 6) matrix. The composites containing PA 6, powdered GNP, and SWCNT were melt-processed and the effect of filler content in the single filler and hybrid filler systems on the thermal conductivity of the composites was examined. The thermal diffusivities of the composites were measured by the standard laser flash method. Composites containing the hybrid filler system showed enhanced thermal conductivity with values as high as 8.8 W (m · K)−1, which is a 35-fold increase compared to the thermal conductivity of pure PA 6. Thermographic images of heat conduction and heat release behaviors were consistent with the thermal conductivity results, and showed rapid temperature jumps and drops, respectively, for the composites. A composite model based on the Lewis–Nielsen theory was developed to treat GNP and SWCNT as two separate types of fillers. Two approaches, the additive and multiplicative approaches, give rather good quantitative agreement between the predicted values of thermal conductivity and those measured experimentally. PMID:27877843

  9. Thermally conductive polyamide 6/carbon filler composites based on a hybrid filler system.

    PubMed

    Ha, Sung Min; Kwon, O Hwan; Oh, Yu Gyeong; Kim, Yong Seok; Lee, Sung-Goo; Won, Jong Chan; Cho, Kwang Soo; Kim, Byoung Gak; Yoo, Youngjae

    2015-12-01

    We explored the use of a hybrid filler consisting of graphite nanoplatelets (GNPs) and single walled carbon nanotubes (SWCNTs) in a polyamide 6 (PA 6) matrix. The composites containing PA 6, powdered GNP, and SWCNT were melt-processed and the effect of filler content in the single filler and hybrid filler systems on the thermal conductivity of the composites was examined. The thermal diffusivities of the composites were measured by the standard laser flash method. Composites containing the hybrid filler system showed enhanced thermal conductivity with values as high as 8.8 W (m · K)(-1), which is a 35-fold increase compared to the thermal conductivity of pure PA 6. Thermographic images of heat conduction and heat release behaviors were consistent with the thermal conductivity results, and showed rapid temperature jumps and drops, respectively, for the composites. A composite model based on the Lewis-Nielsen theory was developed to treat GNP and SWCNT as two separate types of fillers. Two approaches, the additive and multiplicative approaches, give rather good quantitative agreement between the predicted values of thermal conductivity and those measured experimentally.

  10. Chemical interaction of polyethylene matrix with vegetable fillers in biocomposites

    NASA Astrophysics Data System (ADS)

    Pantyukhov, Petr; Monakhova, Tatiana; Popov, Anatoly; Zykova, Anna

    2016-05-01

    The paper studies the diffusion of low molecular weight components from vegetable fillers into polyethylene matrix during the preparation of biocomposites. In order to identify the diffusible substances a model experiment used where the hexadecane acted as a model of polyethylene. It was determined that polyphenolic compounds and chlorophyll penetrate from vegetable fillers to hexadecane to the maximum extent. There was found a correlation between the amount of polyphenolic compounds diffusible from the fillers to hexadecane and thermal oxidation kinetics of real biocomposites based on polyethylene and vegetable fillers. Thus, it has been assumed the diffusion of polyphenols and chlorophyll from vegetable fillers into polyethylene matrix during the preparation of biocomposites.

  11. Electrical properties of thin-film structures formed by pulsed laser deposition of Au, Ag, Cu, Pd, Pt, W, Zr metals on n-6H-SiC crystal

    SciTech Connect

    Romanov, R. I.; Zuev, V. V.; Fominskii, V. Yu. Demin, M. V.; Grigoriev, V. V.

    2010-09-15

    Diode structures with ideality factors of 1.28-2.14 and potential barriers from 0.58 to 0.62 eV on the semiconductor side were formed by pulsed laser deposition of Au, Ag, Cu, Pd, Pt, W, and Zr metal films on n-6H-SiC crystal without epitaxial layer preparation. A high density of surface acceptor and donor states was formed at the metal-semiconductor interface during deposition of the laser-induced atomic flux, which violated the correlation between the potential barrier height and metal work function. The barrier heights determined from characteristic currents and capacitance measurements were in quite good agreement. For the used low-resistance semiconductor and contact elements, the sizes of majority carrier (electron) depletion regions were determined as 26-60 nm.

  12. DFT study of Hg adsorption on M-substituted Pd(1 1 1) and PdM/γ-Al2O3(1 1 0) (M = Au, Ag, Cu) surfaces

    NASA Astrophysics Data System (ADS)

    Wang, Jiancheng; Yu, Huafeng; Geng, Lu; Liu, Jianwen; Han, Lina; Chang, Liping; Feng, Gang; Ling, Lixia

    2015-11-01

    The adsorption of Hgn (n = 1-3) on the Au-, Ag-, Cu-substituted Pd(1 1 1) surfaces as well as the PdM/γ-Al2O3(1 1 0) (M = Au, Ag, Cu) surfaces has been investigated using spin-polarized density functional theory calculations. It is found that M-substituted Pd(1 1 1) surfaces show as good Hg adsorption capacity as the perfect Pd(1 1 1) at low Hg coverage, while the Hg adsorption capacity is only slightly weakened at high Hg coverage. On the basis of stepwise adsorption energies analysis, it is concluded that M-substituted Pd(1 1 1) surfaces can contribute to the binding of Hg atom on the surfaces at high Hg coverage. The electronic properties of the second metal atoms are the main factor contributes to the Hg adsorption capacity. Gas phase Pd2 shows better Hg adsorption capacity than Pd2/γ-Al2O3, while PdM/γ-Al2O3 can adsorb Hg more efficiently than bare PdM clusters. It suggests that the γ-Al2O3 support can enhance the activity of PdM for Hg adsorption and reduces the activity of Pd2. It is also found that Pd is the main active composition responsible for the interaction of mercury with the surface for PdM/γ-Al2O3 sorbent. Taking Hg adsorption capacity and economic costs into account, Cu addition is a comparatively good candidate for Hg capture.

  13. Joining of Cf/SiC Ceramics to Nimonic Alloys

    NASA Astrophysics Data System (ADS)

    Jiménez, C.; Mergia, K.; Moutis, N. V.; Azpiroz, X. A.; Wilhelmi, Ch.; Speliotis, Th.; Messoloras, S.

    2012-05-01

    Cf/SiC ceramic composites have been brazed to Nimonic alloys using TiCuAg filler metal. In order to improve wettability and to provide compatibility between ceramic and metal, the Cf/SiC surface was metallized through the deposition of a chromium layer. Subsequent heat treatments were carried out to develop intermediate layers of chromium carbides. Excellent wetting of both the composite ceramic and the metal from the filler metal is observed in the fabricated joints. Shear tests show that failure occurs always within the ceramic material and not at the joint. In the filler region depletion of Ti and formation of Ag and Cu rich regions are observed. At the Cf/SiC-filler interface a layered structure of the filler metallic elements is observed. Titanium interacts with the SiC matrix to form carbides and silicides.

  14. Rapid Polymer Concrete Repairs Using Available Fillers

    DTIC Science & Technology

    2006-02-01

    report was reviewed and cleared for public release by the Air Force Research Laboratory Tyndall Site (AFRL/MLQ) Public Affairs Office (PAO) and is...AFRL-ML-TY-TP-2005-4544 RAPID POLYMER CONCRETE REPAIRS USING AVAILABLE FILLERS David W. Fowler, Ph. D, P.E., Chul Suh, P.E., and...February 2006 DISTRIBUTION STATEMENT A: Approved for public release; distribution unlimited. Air Force Research Laboratory Materials and

  15. Technical Considerations for Filler and Neuromodulator Refinements

    PubMed Central

    Wilson, Anthony J.; Chang, Brian L.; Percec, Ivona

    2016-01-01

    Background: The toolbox for cosmetic practitioners is growing at an unprecedented rate. There are novel products every year and expanding off-label indications for neurotoxin and soft-tissue filler applications. Consequently, aesthetic physicians are increasingly challenged by the task of selecting the most appropriate products and techniques to achieve optimal patient outcomes. Methods: We employed a PubMed literature search of facial injectables from the past 10 years (2005–2015), with emphasis on those articles embracing evidence-based medicine. We evaluated the scientific background of every product and the physicochemical properties that make each one ideal for specific indications. The 2 senior authors provide commentary regarding their clinical experience with specific technical refinements of neuromodulators and soft-tissue fillers. Results: Neurotoxins and fillers are characterized by unique physical characteristics that distinguish each product. This results in subtle but important differences in their clinical applications. Specific indications and recommendations for the use of the various neurotoxins and soft-tissue fillers are reviewed. The discussion highlights refinements in combination treatments and product physical modifications, according to specific treatment zones. Conclusions: The field of facial aesthetics has evolved dramatically, mostly secondary to our increased understanding of 3-dimensional structural volume restoration. Our work reviews Food and Drug Administration–approved injectables. In addition, we describe how to modify products to fulfill specific indications such as treatment of the mid face, décolletage, hands, and periorbital regions. Although we cannot directly evaluate the duration or exact physical properties of blended products, we argue that “product customization” is safe and provides natural results with excellent patient outcomes. PMID:28018778

  16. Stable, Thermally Conductive Fillers for Bolted Joints

    NASA Technical Reports Server (NTRS)

    LeVesque, Raymond J., II; Jones, Cherie A.; Babel, Henry W.

    2003-01-01

    A commercial structural epoxy [Super Koropon (or equivalent)] has been found to be a suitable filler material for bolted joints that are required to have large thermal conductances. The contact area of such a joint can be less than 1 percent of the apparent joint area, the exact value depending on the roughnesses of the mating surfaces. By occupying the valleys between contact peaks, the filler widens the effective cross section for thermal conduction. In comparison with prior thermal joint-filler materials, the present epoxy offers advantages of stability, ease of application, and -- as a byproduct of its stability -- lasting protection against corrosion. Moreover, unlike silicone greases that have been used previously, this epoxy does not migrate to contaminate adjacent surfaces. Because this epoxy in its uncured state wets metal joint surfaces and has low viscosity, it readily flows to fill the gaps between the mating surfaces: these characteristics affect the overall thermal conductance of the joint more than does the bulk thermal conductivity of the epoxy, which is not exceptional. The thermal conductances of metal-to-metal joints containing this epoxy were found to range between 5 and 8 times those of unfilled joints.

  17. Bio-inspired Fillers for Mechanical Enhancement

    NASA Astrophysics Data System (ADS)

    Korley, Lashanda

    2012-02-01

    An examination of natural materials has offered a new perspective on the development of multi-functional materials with enhanced mechanical properties. One important lesson from nature is the utilization of composite structures to impart improved mechanical behavior and enhanced functionality using nanofillers. A relatively unexplored expansion of this bio-inspired, nanoscale filler approach to high performance materials is the incorporation of responsive, multi-functional reinforcing elements in polymeric composites with the goal of combining superior mechanical behavior that can be tuned with additional functionality, such as sensing and bioactivity. One approach is the use of self-assembling small molecules that form uniform, one-dimensional nanostructures as an emerging class of filler components. Another pathway toward mechanical enhancement is the incorporation of stimuli-responsive and high-modulus electrospun nanofibers. We have probed the utilization of high-aspect ratio, self-assembled small molecules and responsive electrospun nanofibers as all-organic nanofillers to achieve significant modulus changes within elastomeric matrices. The influence of matrix-filler interactions and the role of hierarchical organization in these nature-inspired composites will be discussed. Potential applications in barrier technology and drug delivery have also been explored.

  18. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  19. Impact of Cooling Rate-Induced Recrystallization on High G Mechanical Shock and Thermal Cycling in Sn-Ag-Cu Solder Interconnects

    NASA Astrophysics Data System (ADS)

    Lee, Tae-Kyu; Bieler, Thomas R.; Kim, Choong-Un

    2016-01-01

    The mechanical stability and thermo-mechanical fatigue performance of solder joints with low silver content Sn-1.0Ag-0.5Cu (wt.%) (SAC105) alloy based on different cooling rates are investigated in high G level shock environment and thermal cycling conditions. The cooling rate-controlled samples ranging from 1°C/min to 75°C/min cooling rate, not only show differences in microstructure, where a fine poly-granular microstructure develops in the case of fast cooling versus normal cooling, but also show various shock performances based on the microstructure changes. The fast cooling rate improves the high G shock performance by over 90% compared to the normal cooled SAC105 alloy air-cooling environment commonly used after assembly reflow. The microstructure effect on thermal cycling performance is also discussed, which is analyzed based on the Sn grain orientation, interconnect stability, and solder joint bulk microstructure.

  20. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    NASA Astrophysics Data System (ADS)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  1. Enhanced hydrogenation and reduced lattice distortion in size selected Pd-Ag and Pd-Cu alloy nanoparticles

    SciTech Connect

    Sengar, Saurabh K.; Mehta, B. R.; Kulriya, P. K.; Khan, S. A.

    2013-10-21

    Important correlation between valence band spectra and hydrogenation properties in Pd alloy nanoparticles is established by studying the properties of size selected and monocrystalline Pd, Ag, Cu, Pd-Ag, and Pd-Cu nanoparticles. The X-ray photoelectron spectroscopy and elastic recoil detection analysis show that size induced Pd4d centroid shift is related to enhanced hydrogenation with H/Pd ratio of 0.57 and 0.49 in Pd-Ag and Pd-Cu nanoparticles in comparison to reported bulk values of 0.2 and 0.1, respectively. Pd-alloy nanoparticles show lower hydrogen induced lattice distortion. The reduced distortion and higher hydrogen reactivity of Pd-alloy nanoparticles is important for numerous hydrogen related applications.

  2. Investigating Filler Reinforcement and Nonlinear Viscoelastic Behavior in Polymer Composites

    NASA Astrophysics Data System (ADS)

    Zhu, Zhiyong; Wang, Shi-Qing; von Meerwall, Ernst

    2004-03-01

    Solid fillers have been known to enhance the linear viscoelastic responses of polymer melts and elastomers. Nonlinear viscoelastic behavior of such systems is closely related to the reinforcement of the linear viscoelascity. Understanding such phenomena as the Payne effect (where the storage modulus is measured to decrease in oscillatory shear with the amplitude of the oscillation and with time for a fixed amplitude) requires a better understanding of the filler reinforcement mechanism. Recent publications, from two different groups (a) (b) prompted our present study. Using monodisperse 1,4-polybutadiene melts as the matrix and nano-silicon oxide particles of 15 nm diameter as the fillers, we carried out a variety of viscoelastic and NMR-spin-echo diffusion measurements to elucidate the important role of the filler-filler networking in controlling the observed linear and nonlinear behavior at temperatures over 100 degrees above the glass transition temperature of PBD. (a)S.S. Sternstein and A. Zhu, Macromolecules 35, 7262 (2002); Composites Sci. and Techn. 63, 1113 (2003). This work claims that the reinforcement arises primarily from the entrapped chain entanglement due to chain adsorption on filler surfaces instead of the filler-filler networking. (b) H. Montes, F. Lequeux and J. Berriot, Macromolecules, 36, 8107 (2003). This work advocates that a glassy layer formed around each filler is responsible for the enhanced linear viscoelascity and for the observed nonlinear viscoelastic behavior such as the Payne effect.

  3. Polyvinyl alcohol battery separator containing inert filler. [alkaline batteries

    NASA Technical Reports Server (NTRS)

    Sheibley, D. W.; Hsu, L. C.; Manzo, M. A. (Inventor)

    1981-01-01

    A cross-linked polyvinyl alcohol battery separator is disclosed. A particulate filler, inert to alkaline electrolyte of an alkaline battery, is incorporated in the separator in an amount of 1-20% by weight, based on the weight of the polyvinyl alcohol, and is dispersed throughout the product. Incorporation of the filler enhances performance and increases cycle life of alkaline batteries when compared with batteries containing a similar separator not containing filler. Suitable fillers include titanates, silicates, zirconates, aluminates, wood floor, lignin, and titania. Particle size is not greater than about 50 microns.

  4. Coaggregation of mineral filler particles and starch granules as a basis for improving filler-fiber interaction in paper production.

    PubMed

    Li, Ting; Fan, Jun; Chen, Wensen; Shu, Jiayan; Qian, Xueren; Wei, Haifeng; Wang, Qingwen; Shen, Jing

    2016-09-20

    The sustainable, efficient use of renewable bio-based additives in the production of various materials fits well into the concept of sustainability. Here, the concept of coaggregation of mineral filler particles and starch granules for improving filler-fiber interaction in paper-based cellulosic networks is presented. Coaggregation of precipitated calcium carbonate filler particles and uncooked, unmodified corn starch granules by cationic polyacrylamide (a cationic high molecular weight polymer flocculant) in combination with bentonite (an anionic microparticle) prior to addition to cellulosic fiber slurry delivered enhanced filler bondability with cellulosic fibers. For instance, under the conditions studied, preaggregation resulted in an increase in filler bondability factor from 9.24 to 15.21 at starch dosage of 1% (on the basis of the dry weight of papermaking stock). The swelling and gelatinization of the starch granules in starch-filler preaggregates or hybrids enabled the "bridging" of the gaps in cellulosic networks, leading to structural consolidation and strength enhancement.

  5. Photoelectron spectroscopic study on the interaction of l-cysteine with the silver-based dental alloy

    NASA Astrophysics Data System (ADS)

    Ogawa, Koji; Tsujibayashi, Toru; Takahashi, Kazutoshi; Azuma, Junpei; Kamada, Masao

    2012-07-01

    The electronic structure of the silver-based dental alloy MC12 and its constituent metals and their interaction with l-cysteine have been investigated by ultraviolet photoelectron spectroscopy (UPS) using synchrotron radiation. The UPS spectra of l-cysteine on polycrystalline Ag, Cu, Pd, and Au substrates have been measured to understand the interaction of l-cysteine with the dental alloy surface. It was found that the electronic states of MC12 originate dominantly from Cu 3d states and Pd 4d states around the top of the valence bands, while the 4-7-eV electronic structure of MC12 originates from the Ag 4 d5/2 and Ag 4 d3/2 states. For l-cysteine, it was found that a new peak at 2 eV is observed for the thin films on Ag, Cu, and Au, while the structure around 2 eV on MC12 is similar to that on Pd. The shift of the 5-eV peak is observed for the thin films on Cu, Pd, and Au, but not on Ag and MC12. These results indicate that the interaction of l-cysteine with MC12 may be dominantly due to the Pd-S, Cu-S, and Ag-O bonds, while the contribution of the Ag-S bond is small.

  6. In Situ Synthesis of Ceramic Reinforcements for Carbon/CuCrZr Joints Brazed with Composite Fillers

    NASA Astrophysics Data System (ADS)

    Mao, Yangwu; Yu, Si; Deng, Quanrong; Zhao, Pei

    2016-12-01

    Brazing of two kinds of carbon materials including graphite and carbon fiber-reinforced carbon composites to copper alloys has been realized with CuTiH2 + BN composite fillers. The microstructure characterization reveals that the ceramic reinforcements containing TiN particles and TiB whiskers have been synthesized by in situ reaction of BN additives with Ti discomposed from TiH2 in the composite filler. The filler layer of the joints is mainly composed of Cu-based solid solutions [Cu (ss)] and Ti-Cu intermetallics along with ceramic reinforcements. Furthermore, a continuous thin reaction layer mainly containing TiC is developed at the interface close to the carbon substrates. The growth of TiC layer is mainly controlled by the diffusion of carbon from the substrates into the liquid filler through the TiC layer formed. The interface evolution of the graphite/CuCrZr joints has been discussed. The electrical resistivity of the joining area is relatively low, which highly meets the requirement for the carbon commutator applications.

  7. Laser-TIG Welding of Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Turichin, G.; Tsibulsky, I.; Somonov, V.; Kuznetsov, M.; Akhmetov, A.

    2016-08-01

    The article presents the results of investigation the technological opportunity of laser-TIG welding of titanium alloys. The experimental stand for implementation of process with the capability to feed a filler wire was made. The research of the nature of transfer the filler wire into the welding pool has been demonstrated. The influence of distance between the electrode and the surface of the welded plates on the stability of the arc was shown. The relationship between welding velocity, the position of focal plane of the laser beam and the stability of penetration of plates was determined.

  8. Copper-phosphorus alloys offer advantages in brazing copper

    SciTech Connect

    Rupert, W.D.

    1996-05-01

    Copper-phosphorus brazing alloys are used extensively for joining copper, especially refrigeration and air-conditioning copper tubing and electrical conductors. What is the effect of phosphorus when alloyed with copper? The following are some of the major effects: (1) It lowers the melt temperature of copper (a temperature depressant). (2) It increases the fluidity of the copper when in the liquid state. (3) It acts as a deoxidant or a fluxing agent with copper. (4) It lowers the ductility of copper (embrittles). There is a misconception that silver improves the ductility of the copper-phosphorus alloys. In reality, silver added to copper acts in a similar manner as phosphorus. The addition of silver to copper lowers the melt temperature (temperature depressant) and decreases the ductility. Fortunately, the rate and amount at which silver lowers copper ductility is significantly less than that of phosphorus. Therefore, taking advantage of the temperature depressant property of silver, a Ag-Cu-P alloy can be selected at approximately the same melt temperature as a Cu-P alloy, but at a lower phosphorus content. The lowering of the phosphorus content actually makes the alloy more ductile, not the silver addition. A major advantage of the copper-phosphorus alloys is the self-fluxing characteristic when joining copper to copper. They may also be used with the addition of a paste flux on brass, bronze, and specialized applications on silver, tungsten and molybdenum. Whether it is selection of the proper BCuP alloy or troubleshooting an existing problem, the suggested approach is a review of the desired phosphorus content in the liquid metal and how it is being altered during application. In torch brazing, a slight change in the oxygen-fuel ratio can affect the joint quality or leak tightness.

  9. 7 CFR 58.229 - Filler and packaging equipment.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Filler and packaging equipment. 58.229 Section 58.229....229 Filler and packaging equipment. All filling and packaging equipment shall be of sanitary... equipment should comply with the 3-A Sanitary Standards for equipment for Packaging Dry Milk and Dry...

  10. Use of nut shells as fillers in polymer composites

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The three nutshell fillers including walnut, almond and pistachio nutshell were added to PLA. All the physical properties of samples deteriorated relative to PLA. When subjected to heat pre-treatment, although the physical properties of PLA-filler samples still deteriorated, the extent of deteriorat...

  11. Selecting fillers on emotional appearance improves lineup identification accuracy.

    PubMed

    Flowe, Heather D; Klatt, Thimna; Colloff, Melissa F

    2014-12-01

    Mock witnesses sometimes report using criminal stereotypes to identify a face from a lineup, a tendency known as criminal face bias. Faces are perceived as criminal-looking if they appear angry. We tested whether matching the emotional appearance of the fillers to an angry suspect can reduce criminal face bias. In Study 1, mock witnesses (n = 226) viewed lineups in which the suspect had an angry, happy, or neutral expression, and we varied whether the fillers matched the expression. An additional group of participants (n = 59) rated the faces on criminal and emotional appearance. As predicted, mock witnesses tended to identify suspects who appeared angrier and more criminal-looking than the fillers. This tendency was reduced when the lineup fillers matched the emotional appearance of the suspect. Study 2 extended the results, testing whether the emotional appearance of the suspect and fillers affects recognition memory. Participants (n = 1,983) studied faces and took a lineup test in which the emotional appearance of the target and fillers was varied between subjects. Discrimination accuracy was enhanced when the fillers matched an angry target's emotional appearance. We conclude that lineup member emotional appearance plays a critical role in the psychology of lineup identification. The fillers should match an angry suspect's emotional appearance to improve lineup identification accuracy.

  12. Filler Wire Development for 2195 Aluminum-Lithium

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerry; Cho, Alex; Russell, Carolyn; Zimmerman, Frank

    1998-01-01

    The presentation outline summarizes activities supporting the development of filler wire for 215 aluminum-lithium. The specific objective of the research was to identify an Al-Cu based filler wire chemistry which reduces weld susceptibility in 2195 Aluminum-Lithium welds and repairs welds along with providing adequate mechanical properties. This report is in viewgraph form.

  13. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  14. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 2 2014-01-01 2014-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  15. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 2 2012-01-01 2012-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  16. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  17. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 2 2013-01-01 2013-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  18. Fillers as Signals: Evidence from a Question-Answering Paradigm

    ERIC Educational Resources Information Center

    Walker, Esther J.; Risko, Evan F.; Kingstone, Alan

    2014-01-01

    The present study examined the influence of a human or computer "partner" on the production of fillers ("um" and "uh") during a question and answer task. Experiment 1 investigated whether or not responding to a human partner as opposed to a computer partner results in a higher rate of filler production. Participants…

  19. Simulation of Polymer Physical Gel With Platelet Fillers

    NASA Astrophysics Data System (ADS)

    Xu, Di; Gerssape, Dilip

    Platelet filler such as clays have superior effects on the properties of polymer gels. We used molecular dynamic simulations to study platelet filled composite gels system, in which small hexagonal disks simulate the platelets and gelation is due to short-range attraction between end-monomers and platelets. The properties of platelet filled composites are studied as a function of filler concentration. The mechanism of gelation was found similar to those of pure polymer gels; the polymers and platelets formed organic-inorganic networks, which percolate at high enough filler concentration. It was observed platelets aggregated into local intercalation structure, which significantly differs from typical spherical fillers. This unique intercalation structure is examined by radial distribution function and ordering parameters. We discussed how intercalation would affect the properties of the platelet composites by comparing them with spherical fillers.

  20. Microvascular complications associated with injection of cosmetic facelift dermal fillers

    NASA Astrophysics Data System (ADS)

    Yousefi, Siavash; Prendes, Mark; Chang, Shu-Hong; Wang, Ruikang K.

    2015-02-01

    Minimally-invasive cosmetic surgeries such as injection of subdermal fillers have become very popular in the past decade. Although rare, some complications may follow injections such as tissue necrosis and even blindness. There exist two hypothesis regarding source of these complications both of which include microvasculature. The first hypothesis is that fillers in between the tissue structures and compress microvasculature that causes blockage of tissue neutrition and oxygen exchange in the tissue. In another theory, it is hypothesized that fillers move inside major arteries and block the arteries/veins. In this paper, we study these hypotheses using optical coherence tomography and optical microangiography technologies with different hyaluronic-acid fillers in a mouse ear model. Based on our observations, the fillers eventually block arteries/veins if injected directly into them that eventually causes tissue necrosis.

  1. Managing Complications of Fillers: Rare and Not-So-Rare

    PubMed Central

    Haneke, Eckart

    2015-01-01

    Fillers belong to the most frequently used beautifying products. They are generally well tolerated, but any one of them may occasionally produce adverse side effects. Adverse effects usually last as long as the filler is in the skin, which means that short-lived fillers have short-term side effects and permanent fillers may induce life-long adverse effects. The main goal is to prevent them, however, this is not always possible. Utmost care has to be given to the prevention of infections and the injection technique has to be perfect. Treatment of adverse effects is often with hyaluronidase or steroid injections and in some cases together with 5-fluorouracil plus allopurinol orally. Histological examination of biopsy specimens often helps to identify the responsible filler allowing a specific treatment to be adapted. PMID:26865784

  2. Ag/CuO nanoparticles prepared from a novel trinuclear compound [Cu(Imdz)4(Ag(CN)2)2] (Imdz = imidazole) by a pyrolysis display excellent antimicrobial activity

    NASA Astrophysics Data System (ADS)

    Adhikary, Jaydeep; Das, Balaram; Chatterjee, Sourav; Dash, Sandeep Kumar; Chattopadhyay, Sourav; Roy, Somenath; Chen, Jeng-Wei; Chattopadhyay, Tanmay

    2016-06-01

    One copper and two silver containing one hetero tri-nuclear precursor compound [Cu(Imdz)4(Ag(CN)2)2] (1) (Imdz = Imidazole) has been synthesized and characterized by single crystal X-ray diffraction. Simple pyrolysis of the complex at 550 °C for 4 h afforded Ag/CuO nanoparticles (NPs). The synthesized nanoparticles were characterized by ultraviolet-visible (UV-Vis), Fourier transform infrared (FT-IR), X-ray powder diffraction (XRPD), dynamic light scattering (DLS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray (EDX) and X-ray photo electron spectroscopy (XPS). Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) have been employed as model microbial species to study the anti-microbial activity of the synthesized NPs. The NPs showed potent anti-microbial activity evidenced from the Minimum Inhibitory Concentration (MIC) and Minimum Bactericidal Concentration (MBC) values. Very high level of cell uptake and then generation of reactive oxygen species (ROS) are the origin of such strong antimicrobial activity for the NPs. However, the cytotoxicity level of the NPs towards normal human cell is very low.

  3. Microstructure-fracture toughness relationship of vanadium alloy/stainless steel brazed joints

    NASA Astrophysics Data System (ADS)

    Gan, Y. X.; Aglan, H. A.; Steward, R. V.; Chin, B. A.; Grossbeck, M. L.

    2001-11-01

    In this work, brazing V-5Ti-5Cr to 304 stainless steel (SS 304) using Au-18Ni alloy as filler material was conducted under high vacuum condition. Sessile drop technique was used to determine the wettability of filler alloy to the stainless steel and the vanadium alloy substrates upon which the relationship between the contact angles with time was obtained. Tensile tests were performed on unnotched and notched specimens to demonstrate the overloading behavior and the fracture toughness of the base materials and the brazed joint. Fracture surface was examined for both the V-5Ti-5Cr and the joint to identify the failure mechanisms under static loadings. It was found that the Au-18Ni filler material exhibited good wettability with the SS 304 and V-5Ti-5Cr. The ultimate tensile strength of the brazed joint reached 245 MPa. The strain to failure was about 1.3%. Young's modulus was about 351 GPa. The fracture toughness ( KIc) of this joint was 19.1 MPa √ m. The fracture surface of the joint showed well brazed area with good wettability and proper amount of residual filler material which came from the solidification of residual liquid filler alloy of Au-Ni. The failure of the joint occurred along the interface of the vanadium/filler under static load.

  4. Filler/ Polycarbosilane Systems as CMC Matrix Precursors

    NASA Technical Reports Server (NTRS)

    Hurwitz, Frances I.

    1998-01-01

    Pyrolytic conversion of polymeric precursors to ceramics is accompanied by loss of volatiles and large volume changes. Infiltration of a low viscosity polymer into a fiber preform will fill small spaces within fiber tows by capillary forces, but create large matrix cracks within large, intertow areas. One approach to minimizing shrinkage and reducing the number of required infiltration cycles is to use particulate fillers. In this study, Starfire allylhydridopolycarbosilane (AHPCS) was blended with a silicon carbide powder, with and without dispersant, using shear mixing. The polymer and polymer/particle interactions were characterized using nuclear magnetic resonance, differential scanning calorimetry, thermogravimetric analysis and rheometry. Polymer/particulate slurries and suspensions were used to infiltrate a figidized preform of an eight ply five harness satin CG Nicalon fiber having a dual layer BN/SiC interface coating, and the resulting composites characterized by optical and scanning electron microscopy.

  5. Filler Materials for Polyphenylenesulphide Composite Coatings: Preprint

    SciTech Connect

    Sugama, T.; Gawlik, K.

    2001-07-17

    Researchers at Brookhaven National Laboratory and the National Renewable Energy Laboratory have tested polymer-based coating systems to reduce the capital equipment and maintenance costs of heat exchangers in corrosive and fouling geothermal environments. These coating systems act as barriers to corrosion to protect low-cost carbon steel tubing; they are formulated to resist wear from hydroblasting and to have high thermal conductivity. Recently, new filler materials have been developed for coating systems that use polyphenylenesulphide as a matrix. These materials include boehmite crystals (orthorhombic aluminum hydroxide, which is grown in situ as a product of reaction with the geothermal fluid), which enhance wear and corrosion resistance, and carbon fibers, which improve mechanical, thermal, and corrosion-resistance properties of the composite.

  6. Low filler volume concentration composite dielectrics

    NASA Astrophysics Data System (ADS)

    Gilbert, Lynell Joy

    One avenue for synthesizing a high energy density capacitor while circumventing the manufacturing problems and low breakdown strength associated with dense, sintered ceramics, is to incorporate low volume concentrations of well dispersed high permittivity filler, such as barium titanate, in conjunction with polymers, naturally high breakdown strength materials. The focus of this work was to examine the factors that influence the energy density of a composite: the breakdown strength and dielectric constant. First, the breakdown strength of composites synthesized with low filler volume concentrations of particles, barium titanate and titanium dioxide, in an epoxy matrix, was determined. The impact of commercial dispersants, phosphate esters and menhaden fish oil particle size, and solvent polarity on the electrical performance of the epoxy based composite was assessed by thermogravimetrie analysis, and Weibull distributions of the breakdown strength data. The surface of BaTiO3 was found to contain BaCO3 using X-ray diffraction and X-ray photoelectron spectroscopy. Dispersion quality of acid washed BaTiO3 improved over as-received powder with comparable incorporation of dispersant and solvent system. T1O2 was used as a model to simulate the Ti-rich surface created after acid washing. A range of solids loading, from 5 to 40% volume, for a BaTiO3/epoxy composite system was used to determine the optimum trade-off in factors influencing energy density, dielectric constant or breakdown strength. The composites' components and electrical properties were characterized. Sample and electrode geometry were modified to impart a calculated dielectric constant without the influence of enhanced electric field lines.

  7. Characterization of Mg/Al butt joints welded by gas tungsten arc filling with Zn–29.5Al–0.5Ti filler metal

    SciTech Connect

    Liu, Fei; Wang, Hongyang; Liu, Liming

    2014-04-01

    The multivariate alloying design of a welding joint is used in the Mg to Al welding process. A Zn–29.5Al–0.5Ti alloy is added as filler metal in gas tungsten arc welding of Mg and Al alloy joint based on the analysis of Al and Mg alloy characteristics. The tensile strength, microstructure, and phase constitution of the weld seam are analyzed. The formation of brittle and hard Mg–Al intermetallic compounds is avoided because of the effects of Zn, Al, and Ti. The average tensile strength of the joint is 148 MPa. Al{sub 3}Ti is first precipitated and functions as the nucleus of heterogeneous nucleation during solidification. Moreover, the precipitated Al–MgZn{sub 2} hypoeutectic phase exhibited a feather-like structure, which enhances the property of the Mg–Al dissimilar joint. - Highlights: • Mg alloy AZ31B and Al alloy 6061 are butt welded by fusion welding. • The effect of Ti in filler metal is investigated. • The formation of Mg–Al intermetallic compounds is avoided.

  8. Thermally activated retainer means utilizing shape memory alloy

    NASA Technical Reports Server (NTRS)

    Grimaldi, Margaret E. (Inventor); Hartz, Leslie S. (Inventor)

    1993-01-01

    A retainer member suitable for retaining a gap filler placed in gaps between adjacent tile members is presented. One edge of the retainer member may be attached to the gap filler and another edge may be provided with a plurality of tab members which in an intermediate position do not interfere with placement or removal of the gap filler between tile members. The retainer member may be fabricated from a shape memory alloy which when heated to a specified memory temperature will thermally activate the tab members to predetermined memory positions engaging the tile members to retain the gap filler in the gap. This invention has particular application to the thermal tiles on space vehicles such as the Space Shuttle Orbiter.

  9. Orbiter Gap Filler Bending Model for Re-entry

    NASA Technical Reports Server (NTRS)

    Campbell, Charles H.

    2007-01-01

    Pressure loads on a protruding gap filler during an Orbiter reentry are investigated to evaluate the likelihood of extraction due to pressure loads, and to ascertain how much bending will be induced by re-entry pressure loads. Oblique shock wave theory is utilized to develop a representation of the pressure loads induced on a gap filler for the ISSHVFW trajectory, representative of a heavy weight ISS return. A free body diagram is utilized to react the forces induced by the pressure forces. Preliminary results developed using these methods demonstrate that pressure loads, alone, are not likely causes of gap filler extraction during reentry. Assessment of the amount a gap filler will bend over is presented. Implications of gap filler bending during re-entry include possible mitigation of early boundary layer transition concerns, uncertainty in ground based measurement of protruding gap fillers from historical Orbiter flight history, and uncertainty in the use of Orbiter gap fillers for boundary layer prediction calibration. Authors will be added to the author list as appropriate.

  10. Microstructural and rheological analysis of fillers and asphalt mastics

    NASA Astrophysics Data System (ADS)

    Geber, R.; Simon, A.; Kocserha, I.; Buzimov, A.

    2017-01-01

    Pavements are made of different grades of mineral aggregates and organic binder. The aggregates are sorted in different sizes and different amount which are mixed together with bitumen. The finest mineral fraction (d<0.063 mm) is called filler. This component has an important role in asphalt mixture - it fills the gaps between the aggregates and if mixed with bitumen (which is called asphalt mastics) it sticks the larger particles together. Particle size, microstructure and surface properties of fillers highly affect the cohesion with bitumen, therefore the aim of our research was to investigate the microstructure of mineral fillers (limestone, dolomite) which are used in Hungarian road constructions with the use of different techniques (particle size distribution, scanning electronmicroscopy tests, mercury intrusion porosimetry, BET specific surface tests, determination of hydrophobicity). After the tests of fillers, asphalt mastics were prepared and rheological examinations were obtained. These examinations served to observe the interaction and the effect of fillers. The stiffening effect of fillers and the causes of rutting were also investigated. Based on our results, it can be stated that particle size, hydrophobic properties and the amount of fillers highly affect the rheological properties of mastics.

  11. Wear of nanofilled dental composites at varying filler concentrations.

    PubMed

    Lawson, Nathaniel C; Burgess, John O

    2015-02-01

    The aim of this study is to examine the effects of nanofiller concentration on the mechanisms of wear of a dental composite. Nanofilled composites were fabricated with a bisphenol A glycidyl methacrylate polymer and 40 nm SiO2 filler particles at three filler loads (25, 50, and 65 wt %). The elastic modulus, flexural strength, and hardness of the composites and the unfilled resin were measured. The materials (n = 8) were tested in the modified wear testing device at 50,000, 100,000, and 200,000 cycles with 20N force at 1 Hz. A 33% glycerine lubricant and stainless steel antagonist were used. The worn composite and antagonist surfaces were analyzed with noncontact profilometry and SEM. The volumetric wear data indicated that there are significant differences between filler concentrations and cycles (p < 0.05). A trend was noted that increasing filler content beyond 25% decreased the wear resistance of the composites. Increasing filler content increased hardness and modulus and increased flexural strength up to 50% fill. SEM evaluation of the worn specimens indicated that the resin and 25% filled materials exhibited cracking and failed by fatigue and the 50 and 65% filled materials exhibited microcutting and failed by abrasive wear. Based on the results of this study, composite manufacturers are recommended to use a filler concentration between 25 and 50% when using nanosized filler particles.

  12. Parametric Study of Amorphous High-Entropy Alloys formation from two New Perspectives: Atomic Radius Modification and Crystalline Structure of Alloying Elements.

    PubMed

    Hu, Q; Guo, S; Wang, J M; Yan, Y H; Chen, S S; Lu, D P; Liu, K M; Zou, J Z; Zeng, X R

    2017-01-04

    Chemical and topological parameters have been widely used for predicting the phase selection in high-entropy alloys (HEAs). Nevertheless, previous studies could be faulted due to the small number of available data points, the negligence of kinetic effects, and the insensitivity to small compositional changes. Here in this work, 92 TiZrHfM, TiZrHfMM, TiZrHfMMM (M = Fe, Cr, V, Nb, Al, Ag, Cu, Ni) HEAs were prepared by melt spinning, to build a reliable and sufficiently large material database to inspect the robustness of previously established parameters. Modification of atomic radii by considering the change of local electronic environment in alloys, was critically found out to be superior in distinguishing the formation of amorphous and crystalline alloys, when compared to using atomic radii of pure elements in topological parameters. Moreover, crystal structures of alloying element were found to play an important role in the amorphous phase formation, which was then attributed to how alloying hexagonal-close-packed elements and face-centered-cubic or body-centered-cubic elements can affect the mixing enthalpy. Findings from this work not only provide parametric studies for HEAs with new and important perspectives, but also reveal possibly a hidden connection among some important concepts in various fields.

  13. Parametric Study of Amorphous High-Entropy Alloys formation from two New Perspectives: Atomic Radius Modification and Crystalline Structure of Alloying Elements

    NASA Astrophysics Data System (ADS)

    Hu, Q.; Guo, S.; Wang, J. M.; Yan, Y. H.; Chen, S. S.; Lu, D. P.; Liu, K. M.; Zou, J. Z.; Zeng, X. R.

    2017-01-01

    Chemical and topological parameters have been widely used for predicting the phase selection in high-entropy alloys (HEAs). Nevertheless, previous studies could be faulted due to the small number of available data points, the negligence of kinetic effects, and the insensitivity to small compositional changes. Here in this work, 92 TiZrHfM, TiZrHfMM, TiZrHfMMM (M = Fe, Cr, V, Nb, Al, Ag, Cu, Ni) HEAs were prepared by melt spinning, to build a reliable and sufficiently large material database to inspect the robustness of previously established parameters. Modification of atomic radii by considering the change of local electronic environment in alloys, was critically found out to be superior in distinguishing the formation of amorphous and crystalline alloys, when compared to using atomic radii of pure elements in topological parameters. Moreover, crystal structures of alloying element were found to play an important role in the amorphous phase formation, which was then attributed to how alloying hexagonal-close-packed elements and face-centered-cubic or body-centered-cubic elements can affect the mixing enthalpy. Findings from this work not only provide parametric studies for HEAs with new and important perspectives, but also reveal possibly a hidden connection among some important concepts in various fields.

  14. Parametric Study of Amorphous High-Entropy Alloys formation from two New Perspectives: Atomic Radius Modification and Crystalline Structure of Alloying Elements

    PubMed Central

    Hu, Q.; Guo, S.; Wang, J.M.; Yan, Y.H.; Chen, S.S.; Lu, D.P.; Liu, K.M.; Zou, J.Z.; Zeng, X.R.

    2017-01-01

    Chemical and topological parameters have been widely used for predicting the phase selection in high-entropy alloys (HEAs). Nevertheless, previous studies could be faulted due to the small number of available data points, the negligence of kinetic effects, and the insensitivity to small compositional changes. Here in this work, 92 TiZrHfM, TiZrHfMM, TiZrHfMMM (M = Fe, Cr, V, Nb, Al, Ag, Cu, Ni) HEAs were prepared by melt spinning, to build a reliable and sufficiently large material database to inspect the robustness of previously established parameters. Modification of atomic radii by considering the change of local electronic environment in alloys, was critically found out to be superior in distinguishing the formation of amorphous and crystalline alloys, when compared to using atomic radii of pure elements in topological parameters. Moreover, crystal structures of alloying element were found to play an important role in the amorphous phase formation, which was then attributed to how alloying hexagonal-close-packed elements and face-centered-cubic or body-centered-cubic elements can affect the mixing enthalpy. Findings from this work not only provide parametric studies for HEAs with new and important perspectives, but also reveal possibly a hidden connection among some important concepts in various fields. PMID:28051186

  15. Efficient determination of alloy ground-state structures

    NASA Astrophysics Data System (ADS)

    Seko, Atsuto; Shitara, Kazuki; Tanaka, Isao

    2014-11-01

    We propose an efficient approach to accurately finding the ground-state structures in alloys based on the cluster expansion method. In this approach, a small number of candidate ground-state structures are obtained without any information regarding the energy. To generate the candidates, we employ the convex hull constructed from the correlation functions of all possible structures by using an efficient algorithm. This approach is applicable to not only simple lattices, but also complex lattices. First, we evaluate the convex hulls for binary alloys with four types of simple lattice. Then we discuss the structures on the vertices. To examine the accuracy of this approach, we perform a set of density functional theory calculations and the cluster expansion for the Ag-Au alloy and compare the formation energies of the vertex structures with those of all possible structures. As applications, the ground-state structures of the intermetallic compounds CuAu, CuAg, CuPd, AuAg, AuPd, AgPd, MoTa, MoW, and TaW are similarly evaluated. Finally, the energy distribution is obtained for different cation arrangements in the MgAl2O4 spinel, for which long-range interactions are essential for the accurate description of its energetics.

  16. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  17. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  18. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  19. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  20. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  1. Dielectric properties of inorganic fillers filled epoxy thin film

    NASA Astrophysics Data System (ADS)

    Norshamira, A.; Mariatti, M.

    2015-07-01

    The demand on the small size and high performance electronics has driven changes in the electronic packaging requirements from discrete capacitor to embedded capacitor. Embedded capacitor can improve electrical performance compared with discrete capacitor. This study aimed to achieve high dielectric of epoxy thin film composite that were targeted for application as embedded capacitor. In this study, inorganic fillers such as Calcium Copper Titanate (CCTO), Iron(III) Oxide (Fe2O3) and Titanium Dioxide (TiO2) were loaded in epoxy system at 5 and 20vol%. Morphology and dielectric properties were investigated to identify the effect of fillers loading and types of fillers on the properties of epoxy thin film composite. Based on the study, CCTO with 20vol% loading was found to have good dielectric properties compared to other type of fillers.

  2. Dielectric properties of inorganic fillers filled epoxy thin film

    SciTech Connect

    Norshamira, A. Mariatti, M.

    2015-07-22

    The demand on the small size and high performance electronics has driven changes in the electronic packaging requirements from discrete capacitor to embedded capacitor. Embedded capacitor can improve electrical performance compared with discrete capacitor. This study aimed to achieve high dielectric of epoxy thin film composite that were targeted for application as embedded capacitor. In this study, inorganic fillers such as Calcium Copper Titanate (CCTO), Iron(III) Oxide (Fe{sub 2}O{sub 3}) and Titanium Dioxide (TiO{sub 2}) were loaded in epoxy system at 5 and 20vol%. Morphology and dielectric properties were investigated to identify the effect of fillers loading and types of fillers on the properties of epoxy thin film composite. Based on the study, CCTO with 20vol% loading was found to have good dielectric properties compared to other type of fillers.

  3. Filler-polymer bonding and its role in elastomer reinforcement

    SciTech Connect

    Xu, Ping, Mark, J.E.

    1993-12-31

    Iron oxide particles were blended into samples of cis-1,4-polybutadiene and polyisobutylene, and both the unfilled polymers and the resulting polymer-filler mixture were cured with benzoyl peroxide. The filled networks were cloudy, but strips extracted using a toluene-hydrochloric acid mixture became as clear as the unfilled networks, suggesting removal of the filler particles. Equilibrium swelling and stress-strain measurements in elongation were carried out the unfilled elastomer and on the filled ones, both before and after extraction. There were no significant differences between the stress-strain isotherms and degrees of equilibrium swelling of the unfilled networks and the corresponding properties of the previously-filled networks after the filler particles were removed. This suggests that for these systems, the bonding between the filler particles and the polymer chains is physical rather than chemical.

  4. A comparison of the mineralogy, ore textures, paragenetic sequence, and occurrence of the Permian sandstone-hosted Ag-Cu deposit at Paoli, Oklahoma with the Permian shale-hosted Cu-Ag deposit at Creta, Oklahoma

    SciTech Connect

    Hagni, R.D. . Dept. of Geology and Geophysics)

    1993-03-01

    Although the sandstone-hosted (Wellington Formation, Leonardian Series) Ag-Cu deposit at Paoli in south-central Oklahoma and the shale-hosted (Flowerpot Shale, Guadalupean Series) Cu-Ag ore deposit at Creta in southwest Oklahoma are both contained in Permian sedimentary rocks, they differ in their mineralogy, ore textures, paragenetic sequence, and occurrence. At Paoli, chalcocite mineralization occurs as replacements of disseminated, diagenetic, pyritohedral pyrite crystals, as replacements of carbonate cement between clastic quartz sand grains, and especially as replacements of hematite that replaces carbonate cement in the host sandstones. In contrast, at Creta the copper sulfide grains occur as replacements of megaspores, colloform pyrite, and pyrrhotite crystals. Ore microscopic study indicates that the paragenetic sequence of ore minerals at Paoli is: pyrite(oldest)-goethite-hematite-covellite-chalcocite-digenite-bornite-chalcopyrite (youngest). Such a sequence is the reverse order of those deposited at Creta and for most copper ore deposits, of all types, elsewhere. The paragenetic sequence at Paoli is interpreted to indicate that the host red-bed sandstones experienced an early introduction of reducing fluids that formed disseminated and cementing pyrite. Subsequent oxidation of that pyrite to form hematite (and minor goethite) probably occurred at the leading edges of roll fronts of oxidizing groundwaters. The paragenetic sequence shows that the copper sulfide formation was from fluids that became progressively more reducing during the deposition of those copper sulfide minerals. The shapes of the ore deposits indicate that the copper ore fluids were ones that moved in the form of roll fronts along Permian stream channels.

  5. Influence of silanization and filler fraction on aged dental composites.

    PubMed

    Lin, C T; Lee, S Y; Keh, E S; Dong, D R; Huang, H M; Shih, Y H

    2000-11-01

    The effect of silanization and filler fraction on the mechanical properties of aged dental composites was investigated. Experimental composites (75/25 Bis-GMA/TEGDMA resin reinforced with 0, 12.6, 30.0, and 56.5 vol% 8 microm silanized/unsilanized BaSiO6) were fabricated into 4.7 mm diameter x 2.2 mm thick discs and 3.5 mm diameter x 7.3 mm thick discs for diametral tensile and compressive tests, respectively. The effect of immersion in 75% ethanol at 37 degrees C for 0-30 days on the diametral tensile strength (DTS) and compressive strength (CS) of the samples was evaluated and analysed by ANOVA and Tukey LSD test. The fracture interface between filler and resin matrix was then examined by scanning electron microscope. Results and subsequent statistical evidence from DTS (18.6+/-7.6 MPa, silanized versus 11.7+/-2.6 MPa, unsilanized) and CS (85.1+/-29.7 MPa, silanized versus 56.0+/-11.3 MPa, unsilanized) strongly implies that silanization may greatly enhance the mechanical properties of the resin composites. Furthermore, it also shows that both DTS and CS increased proportionally as the filler fraction of the composites increased. However, in the unsilanized groups, DTS decreased (up to 40%) as the filler fraction increased, and CS showed no relevance to the filler fraction at all. As for the influence of aging, it was found that both DTS and CS showed a significant decrease after immersion in 75% ethanol, and silanization heavily correlated with the filler fraction of aged-resin composites. Microscopic examination of the fractured samples showed that failure primarily occurred within the resin matrix per se for silanized composites and adjacent to the filler particles for unsilanized composites. All the evidence points to the conclusion that mechanical properties of aged-resin composites can be greatly influenced by silanization and the filler fraction.

  6. Global Updates on the Future Directions of Neurotoxins and Fillers

    PubMed Central

    Heningburg, Jade

    2016-01-01

    Summary: Neurotoxins and fillers continue to remain in high demand, comprising a large part of the growing business of cosmetic minimally invasive procedures. Multiple Food and Drug Administration–approved safe yet different products exist within each category, and the role of each product continues to expand. The authors review the literature to provide an overview of the use of neurotoxins and fillers and their future directions. PMID:28018777

  7. Natural Rubber-Filler Interactions: What Are the Parameters?

    PubMed

    Chan, Alan Jenkin; Steenkeste, Karine; Canette, Alexis; Eloy, Marie; Brosson, Damien; Gaboriaud, Fabien; Fontaine-Aupart, Marie-Pierre

    2015-11-17

    Reinforcement of a polymer matrix through the incorporation of nanoparticles (fillers) is a common industrial practice that greatly enhances the mechanical properties of the composite material. The origin of such mechanical reinforcement has been linked to the interaction between the polymer and filler as well as the homogeneous dispersion of the filler within the polymer matrix. In natural rubber (NR) technology, knowledge of the conditions necessary to achieve more efficient NR-filler interactions is improving continuously. This study explores the important physicochemical parameters required to achieve NR-filler interactions under dilute aqueous conditions by varying both the properties of the filler (size, composition, surface activity, concentration) and the aqueous solution (ionic strength, ion valency). By combining fluorescence and electron microscopy methods, we show that NR and silica interact only in the presence of ions and that heteroaggregation is favored more than homoaggregation of silica-silica or NR-NR. The interaction kinetics increases with the ion valence, whereas the morphology of the heteroaggregates depends on the size of silica and the volume percent ratio (dry silica/dry NR). We observe dendritic structures using silica with a diameter (d) of 100 nm at a ∼20-50 vol % ratio, whereas we obtain raspberry-like structures using silica with d = 30 nm particles. We observe that in liquid the interaction is controlled by the hydrophilic bioshell, in contrast to dried conditions, where hydrophobic polymer dominates the interaction of NR with the fillers. A good correlation between the nanoscopic aggregation behavior and the macroscopic aggregation dynamics of the particles was observed. These results provide insight into improving the reinforcement of a polymer matrix using NR-filler films.

  8. Fillers for improved graphite fiber retention by polymer matrix composites

    NASA Technical Reports Server (NTRS)

    House, E. E.; Sheppard, C. H.

    1981-01-01

    The results of a program designed to determine the extent to which elemental boron and boron containing fillers added to the matrix resin of graphite/epoxy composites prevent the release of graphite fibers when the composites are exposed to fire and impact conditions are described. The fillers evaluated were boron, boron carbide and aluminum boride. The conditions evaluated were laboratory simulations of those that could exist in the event of an aircraft crash and burn situation. The baseline (i.e., unfilled) laminates evaluated were prepared from commercially available graphite/epoxy. The baseline and filled laminates' mechanical properties, before and after isothermal and humidity aging, also were compared. It was found that a small amount of graphite fiber was released from the baseline graphite/epoxy laminates during the burn and impact conditions used in this program. However, the extent to which the fibers were released is not considered a severe enough problem to preclude the use of graphite reinforced composites in civil aircraft structure. It also was found that the addition of boron and boron containing fillers to the resin matrix eliminated this fiber release. Mechanical properties of laminates containing the boron and boron containing fillers were lower than those of the baseline laminates. These property degradations for two systems: boron (5 micron) at 2.5 percent filler loading, and boron (5 micron) at 5.0 percent filler loading do not appear severe enough to preclude their use in structural composite applications.

  9. Bottom-Up Nanofabrication of Supported Noble Metal Alloy Nanoparticle Arrays for Plasmonics.

    PubMed

    Nugroho, Ferry A A; Iandolo, Beniamino; Wagner, Jakob B; Langhammer, Christoph

    2016-02-23

    Mixing different elements at the nanoscale to obtain alloy nanostructures with fine-tuned physical and chemical properties offers appealing opportunities for nanotechnology and nanoscience. However, despite widespread successful application of alloy nanoparticles made by colloidal synthesis in heterogeneous catalysis, nanoalloy systems have been used very rarely in solid-state devices and nanoplasmonics-related applications. One reason is that such applications require integration in arrays on a surface with compelling demands on nanoparticle arrangement, uniformity in surface coverage, and optimization of the surface density. These cannot be fulfilled even using state-of-the-art self-assembly strategies of colloids. As a solution, we present here a generic bottom-up nanolithography-compatible fabrication approach for large-area arrays of alloy nanoparticles on surfaces. To illustrate the concept, we focus on Au-based binary and ternary alloy systems with Ag, Cu, and Pd, due to their high relevance for nanoplasmonics and complete miscibility, and characterize their optical properties. Moreover, as an example for the relevance of the obtained materials for integration in devices, we demonstrate the superior and hysteresis-free plasmonic hydrogen-sensing performance of the AuPd alloy nanoparticle system.

  10. Density functional theory study of CO-induced segregation in gold-based alloys.

    PubMed

    Sansa, Myriam; Dhouib, Adnene; Guesmi, Hazar

    2014-08-14

    This paper reports a systematic study of the effect of CO gas on the chemical composition at the surface of gold-based alloys. Using DFT periodic calculations in presence of adsorbed CO the segregation behavior of group 9-10-11 transition metals (Ag, Cu, Pt, Pd, Ni, Ir, Rh, Co) substituted in semi-infinite gold surfaces is investigated. Although, CO is found to be more strongly adsorbed on (100) than on the (111) surface, the segregation of M impurities is found to be more pronounced on the (111) surface. The results reveal two competitive effects: the effect of M on CO and the effect of CO on M. Thus, on one hand, if M exists on the (100) gold facet, CO would be strongly adsorbed on it. But if M is initially located in the bulk, it would segregate to the (111) facet instead of the (100) in order to bind to CO.

  11. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  12. Study of Magnetic Alloys: Critical Phenomena.

    DTIC Science & Technology

    MAGNETIC ALLOYS, TRANSPORT PROPERTIES), ELECTRICAL RESISTANCE, SEEBECK EFFECT , MAGNETIC PROPERTIES, ALUMINUM ALLOYS, COBALT ALLOYS, GADOLINIUM ALLOYS, GOLD ALLOYS, IRON ALLOYS, NICKEL ALLOYS, PALLADIUM ALLOYS, PLATINUM ALLOYS, RHODIUM ALLOYS

  13. Studies of localized corrosion in welded aluminum alloys by the scanning reference electrode technique

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Nunes, A. C.

    1995-01-01

    Localized corrosion in welded samples of 2219-T87 Al alloy (2319 filler), 2090 Al-Li alloy (4043 and 2319 fillers), and 2195 Al-Li alloy (4043 and 2319 fillers) has been investigated using the relatively new scanning reference electrode technique. The weld beads are cathodic in all cases, leading to reduced anode/cathode ratios. A reduction in anode/cathode ratio leads to an increase in the corrosion rates of the welded metals, in agreement with results obtained in previous electrochemical and stress corrosion studies involving the overall corrosion rates of welded samples. The cathodic weld beads are bordered on both sides by strong anodic regions, with high propensity for corrosion.

  14. Investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al alloy with Ag and Mn additions

    SciTech Connect

    Silva, R.A.G.; Paganotti, A.; Gama, S.; Adorno, A.T.; Carvalho, T.M.; Santos, C.M.A.

    2013-01-15

    The investigation of thermal, mechanical and magnetic behaviors of the Cu-11%Al, Cu-11%Al-3%Ag, Cu-11%Al-10%Mn and Cu-11%Al-10%Mn-3%Ag alloys was made using microhardness measurements, differential scanning calorimetry, X-ray diffractometry, scanning electron microscopy, energy dispersion X-ray spectroscopy and magnetic moment change with applied field measurement. The results indicated that the Mn addition changes the phase stability range, the microhardness values and makes undetectable the eutectoid reaction in annealed Cu-11%Al and Cu-11%Al-3%Ag alloys while the presence of Ag does not modify the phase transformation sequence neither microhardness values of the annealed Cu-11%Al and Cu-11%Al-10%Mn alloys, but it increases the magnetic moment of this latter at about 2.7 times and decreases the rates of eutectoid and peritectoid reactions of the former. - Highlights: Black-Right-Pointing-Pointer The microstructure of Cu-Al alloy is modified in the Ag presence. Black-Right-Pointing-Pointer ({alpha} + {gamma}) phase is stabilized down to room temperature when Ag is added to Cu-Al alloy. Black-Right-Pointing-Pointer Ag-rich phase modifies the magnetic characteristics of Cu-Al-Mn alloy.

  15. Effect of ZrO2 Nanoparticles on the Microstructure of Al-Si-Cu Filler for Low-Temperature Al Brazing Applications

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung-Hwan; Jung, Do-Hyun; Jung, Jae-Pil

    2016-01-01

    In this study, the effect of ZrO2 nanoparticles on Al-12Si-20Cu alloy has been studied as a filler metal for aluminum brazing. The microstructural and thermal characterizations are performed using X-ray diffraction (XRD), scanning electron microscope (SEM), and differential thermal analysis (DTA). The intermetallic compound (IMC) phases are identified by the energy-dispersive spectroscopy analysis coupled with the SEM. The filler spreading test is performed according to JIS-Z-3197 standard. XRD and SEM analyses confirm the presence of Si particles, the CuAl2 ( θ) intermetallic, and the eutectic structures of Al-Si, Al-Cu, and Al-Si-Cu in the Al matrix in the monolithic and composite samples. It is observed that when the ZrO2 is added in the alloy, the CuAl2 IMCs and Si particles are found to be dispersed uniformly in the Al matrix up to 0.05 wt pct ZrO2. DTA results show that the liquidus temperature of Al-12Si-20Cu filler metal is dropped from ~806.78 K to 804.6 K (533.78 °C to 531.6 °C) with a lowering of 2 K (2 °C) in liquidus temperature, when the amount of ZrO2 is increased up to 0.05 wt pct. It is also shown that the presence of ZrO2 nanoparticles in the filler metal has no deleterious effect on wettability up to 0.05 wt pct of ZrO2. The ultimate tensile strength and elongation percentage are also found to improve with the addition of ZrO2 nanoparticles in the Al-12Si-20Cu alloy.

  16. Friction stir welding process to repair voids in aluminum alloys

    NASA Technical Reports Server (NTRS)

    Rosen, Charles D. (Inventor); Litwinski, Edward (Inventor); Valdez, Juan M. (Inventor)

    1999-01-01

    The present invention provides an in-process method to repair voids in an aluminum alloy, particularly a friction stir weld in an aluminum alloy. For repairing a circular void or an in-process exit hole in a weld, the method includes the steps of fabricating filler material of the same composition or compatible with the parent material into a plug form to be fitted into the void, positioning the plug in the void, and friction stir welding over and through the plug. For repairing a longitudinal void (30), the method includes machining the void area to provide a trough (34) that subsumes the void, fabricating filler metal into a strip form (36) to be fitted into the trough, positioning the strip in the trough, and rewelding the void area by traversing a friction stir welding tool longitudinally through the strip. The method is also applicable for repairing welds made by a fusing welding process or voids in aluminum alloy workpieces themselves.

  17. An investigation of tendon sheathing filler migration into concrete

    SciTech Connect

    Naus, D.J.; Oland, C.B.

    1998-03-01

    During some of the inspections at nuclear power plants with prestressed concrete containments, it was observed that the containments has experienced leakage of the tendon sheathing filler (i.e., streaks). The objective of this activity was to provide an indication of the extent of tendon sheathing filler leakage into the concrete and its affects on concrete properties. Literature was reviewed and concrete core samples were obtained from the Trojan Nuclear Plant and tested. The literature primarily addressed effects of crude or lubricating oils that are known to cause concrete damage. However, these materials have significantly different characteristics relative to the materials used as tendon sheathing fillers. Examination and testing of the concrete cores indicated that the appearance of tendon sheathing filler on the concrete surface was due to leakage from the conduits and its subsequent migration through cracks that were present. Migration of the tendon sheathing filler was confined to the cracks and there was no perceptible movement into the concrete. Results of compressive strength testing indicated that the concrete quality was consistent in the containment and that the strength had increased over 40% in 25.4 years relative to the average compressive strength at 28-days age.

  18. Effects of metal primers on bonding of adhesive resin cement to noble alloys for porcelain fusing.

    PubMed

    Okuya, Nobuhiro; Minami, Hiroyuki; Kurashige, Hisanori; Murahara, Sadaaki; Suzuki, Shiro; Tanaka, Takuo

    2010-03-01

    This study evaluated the effects of metal primers on the bonding of adhesive resin to four pure metals (Au, Pd, Ag, Cu) and two noble alloys for porcelain fusing (high-gold and high-palladium content alloys). Bonding surface was polished with 600-grit silicon carbide paper and primed with one of the three metal primers (V-Primer, Metaltite, and M.L. Primer). Bonded specimens were fabricated by applying adhesive resin (Super-Bond C&B) on the primed surface. Shear bond strength (SBS) was determined both before and after thermocycling (4-60 degrees C for 2,000 cycles). The highest SBS values to each pure metal after thermocycling were 33.5 MPa for Au by M.L. Primer, 35.0 MPa for Ag by V-Primer, and 34.4 MPa for Cu by Metaltite. SBS to high-gold content alloy after thermocycling was 33.3 MPa by M.L. Primer. None of the primers was effective for pure Pd and high-palladium content alloy after thermocycling.

  19. Formation of the BiAg2 surface alloy on lattice-mismatched interfaces

    NASA Astrophysics Data System (ADS)

    Abd El-Fattah, Z. M.; Lutz, P.; Piquero-Zulaica, I.; Lobo-Checa, J.; Schiller, F.; Bentmann, H.; Ortega, J. E.; Reinert, F.

    2016-10-01

    We report on the growth of a monolayer-thick BiAg2 surface alloy on thin Ag films grown on Pt(111) and Cu(111). Using low energy electron diffraction (LEED), angle resolved photoemission spectroscopy (ARPES), and scanning tunneling microscopy (STM) we show that the surface structure of the 1/3 ML Bi/x -ML Ag/Pt(111) system (x ≥2 ) is strongly affected by the annealing temperature required to form the alloy. As judged from the characteristic (√{3 }×√{3 } )R 30∘ LEED pattern, the BiAg2 alloy is partially formed at room temperature. A gentle, gradual increase in the annealing temperatures successively results in the formation of a pure BiAg2 phase, a combination of that phase with a (2 ×2 ) superstructure, and finally the pure (2 ×2 ) phase, which persists at higher annealing temperatures. These results complement recent work reporting the (2 ×2 ) as a predominant phase, and attributing the absence of BiAg2 alloy to the strained Ag/Pt interface. Likewise, we show that the growth of the BiAg2 alloy on similarly lattice-mismatched 1 and 2 ML Ag-Cu(111) interfaces also requires a low annealing temperature, whilst higher temperatures result in BiAg2 clustering and the formation of a BiCu2 alloy. The demonstration that the BiAg2 alloy can be formed on thin Ag films on different substrates presenting a strained interface has the prospect of serving as bases for technologically relevant systems, such as Rashba alloys interfaced with magnetic and semiconductor substrates.

  20. Numbers or apologies? Customer reactions to telephone waiting time fillers.

    PubMed

    Munichor, Nira; Rafaeli, Anat

    2007-03-01

    The authors examined the effect of time perception and sense of progress in telephone queues on caller reactions to 3 telephone waiting time fillers: music, apologies, and information about location in the queue. In Study 1, conducted on 123 real calls, call abandonment was lowest, and call evaluations were most positive with information about location in the queue as the time filler. In Study 2, conducted with 83 participants who experienced a simulated telephone wait experience, sense of progress in the queue rather than perceived waiting time mediated the relationship between telephone waiting time filler and caller reactions. The findings provide insight for the management and design of telephone queues, as well as theoretical insight into critical cognitive processes that underlie telephone waiting, opening up an important new research agenda.

  1. Effects of filler composition on flexibility of microfilled resin composite.

    PubMed

    Suzuki, S; Ori, T; Saimi, Y

    2005-07-01

    The effects of the filler composition on physical and mechanical properties of microfilled composites was investigated by measuring water absorption, solubility, compressive, flexural, and impact strength. A series of experimental composites, consisting of UDMA/TEGDMA comonomer matrix and prepolymerized fillers, was fabricated. The prepolymerized fillers were composed of hydrophobic colloidal silica and two monomers in varying ratios, trimethylolpropanetrimethacrylate (TMPT), and polyesterdiacrylate (PEDA). TMPT/PEDA ratios were 100:0, 64:36, 46:54, 18:82, and 0:100%. There were no significant differences in water sorption and solubility, regardless of the amount of PEDA monomer. Young's modulus and modulus of resilience increased with decreasing PEDA ratio. Fracture energy exhibited drastic changes (30.1 x 10(-5) J to 93.4 x 10(-5) J). The highest value of flexural strength (96.0 +/- 3.5 MPa) was obtained when the TMPT-PEDA filler was 46:54. The impact strengths of composites fabricated with TMPT-PEDA filler of 46:54 (11.2 +/- 1.4 kJ/m(2)), 18:82 (10.6 +/- 3.2 kJ/m(2)), and 0:100 (13.1 +/- 3.8 kJ/m(2)) were significantly higher than those with 100:0 (6.0 +/- 1.8 kJ/m(2)) or 64:36 (7.1 +/- 2.4 kJ/m(2)). Based upon the results, it was concluded that the mechanical properties of microfilled composites were improved by the modification of prepolymerized filler composition.

  2. Volume correction in the aging hand: role of dermal fillers

    PubMed Central

    Rivkin, Alexander Z

    2016-01-01

    The hands, just like the face, are highly visible parts of the body. They age at a similar rate and demonstrate comparable changes with time, sun damage, and smoking. Loss of volume in the hands exposes underlying tendons, veins, and bony prominences. Rejuvenation of the hands with dermal fillers is a procedure with high patient satisfaction and relatively low risk for complications. This study will review relevant anatomy, injection technique, clinical safety, and efficacy of dermal filler volumization of the aging hand. PMID:27621659

  3. A Fundamental Study of Laser Beam Welding Aluminum-Lithium Alloy 2195 for Cryogenic Tank Applications

    NASA Technical Reports Server (NTRS)

    Martukanitz, R. P.; Jan. R.

    1996-01-01

    Based on the potential for decreasing costs of joining stiffeners to skin by laser beam welding, a fundamental research program was conducted to address the impediments identified during an initial study involving laser beam welding of aluminum-lithium alloys. Initial objectives of the program were the identification of governing mechanism responsible for process related porosity while establishing a multivariant relationship between process parameters and fusion zone geometry for laser beam welds of alloy 2195. A three-level fractional factorial experiment was conducted to establish quantitative relationships between primary laser beam processing parameters and critical weld attributes. Although process consistency appeared high for welds produced during partial completion of this study, numerous cracks on the top-surface of the welds were discovered during visual inspection and necessitated additional investigations concerning weld cracking. Two experiments were conducted to assess the effect of filler alloy additions on crack sensitivity: the first experiment was used to ascertain the effects of various filler alloys on cracking and the second experiment involved modification to process parameters for increasing filler metal dilution. Results indicated that filler alloys 4047 and 4145 showed promise for eliminating cracking.

  4. Influences of filler content and size on the color adjustment potential of nonlayered resin composites.

    PubMed

    Suh, Yong-Rok; Ahn, Jin-Soo; Ju, Sung-Won; Kim, Kwang-Mahn

    2017-01-31

    The blending effect (BE) plays an important role in esthetics of the composite resin. The objective of this study was to determine the extents to which filler size and content affect the BE. Three types of fillers (0.7, 1.0, and 1.5 µm) were mixed at weight contents of 60, 70, 75, and 80%. This study simulated clinical class 3 or 4 cavities and quantitatively measured the color diffusion of the objects next to the cavities based on the CIELab color space. For each filler size, there was a trend of increasing BE as the filler content was increased. The translucency parameter (TP) exhibited the opposite trend of decreasing (p<0.05) with increases in filler content. The filler size did not affect the BE, and the different filler sizes produced statistically non-significant results in this study. Increases in filler content elevated the opacity of the composite resin and significantly influenced the BE.

  5. Effect of precipitated calcium carbonate--Cellulose nanofibrils composite filler on paper properties.

    PubMed

    He, Ming; Cho, Byoung-Uk; Won, Jong Myoung

    2016-01-20

    A new concept of composite filler was developed by using cellulose nanofibrils (CNF), precipitated calcium carbonate (PCC) and cationic starch (C-starch). In this study, cellulose nanofibrils were utilized in two different ways: a PCC-CNF composite filler and a papermaking additive in sheet forming. The aim was to elucidate their effects on flocculation, filler retention and the strength and optical properties of handsheets. The highest filler retention was obtained by using the PCC-CNF composite filler in paper sheets. The paper filled with the composite fillers had much higher bursting and tensile strengths than conventional PCC loading. It was also found that the paper prepared with PCC-CNF composite fillers became denser with increasing the filler content of paper.

  6. Fillers used in papermaking. (Latest citations from the Paper and Board, Printing, and Packaging Industries Research Associations database). Published Search

    SciTech Connect

    Not Available

    1994-04-01

    The bibliography contains citations concerning organic and inorganic fillers used in paper products and their effect on the properties and manufacture of paper. The citations examine a variety of fillers, including natural calcium carbonate, bentonite, polymeric fillers, titanium dioxide, calcium carbonate, calcium silicate, barium sulphate, agalite, talc, clay, kaolin, limestone, mica, and ash. Filler effects on thermal strength, coloring, acidity, surface coatings, porosity, production efficiency, absorption, opacity, printability, and deposit control are presented. Also discussed are the microanalysis of fillers, recovery of fillers from wastes, availability of filler and pigment raw materials, and the determination of filler content in paper products. (Contains 250 citations and includes a subject term index and title list.)

  7. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  8. Improved fiber retention by the use of fillers in graphite fiber/resin matrix composites

    NASA Technical Reports Server (NTRS)

    Gluyas, R. E.; Bowles, K. J.

    1980-01-01

    A variety of matrix fillers were tested for their ability to prevent loss of fiber from graphite fiber/PMR polyimide and graphite fiber/epoxy composites in a fire. The fillers tested included powders of boron, boron carbide lime glass, lead glass, and aluminum. Boron was the most effective and prevented any loss of graphite fiber during burning. Mechanical properties of composites containing boron filler were measured and compared to those of composites containing no filler.

  9. Fibrous Fillers to Manufacture Ultra High Ash/Performance Paper

    SciTech Connect

    Dr. VIjay K. Mathur

    2009-04-30

    The paper industry is one of the largest users of energy and emitters of CO2 in the US manufacturing industry. In addition to that, it is facing tremendous financial pressure due to lower cost imports. The fine paper industry has shrunk from 15 million tons per year production to 10 million tons per year in the last 5 years. This has resulted in mill closures and job loses. The AF&PA and the DOE formed a program called Agenda 2020 to help in funding to develop breakthrough technologies to provide help in meeting these challenges. The objectives of this project were to optimize and scale-up Fibrous Fillers technology, ready for commercial deployment and to develop ultra high ash/high performance paper using Fibrous Fillers. The goal was to reduce energy consumption, carbon footprint, and cost of manufacturing paper and related industries. GRI International (GRI) has been able to demonstrate the techno - economic feasibility and economic advantages of using its various products in both handsheets as well as in commercial paper mills. GRI has also been able to develop sophisticated models that demonstrate the effect of combinations of GRI's fillers at multiple filler levels. GRI has also been able to develop, optimize, and successfully scale-up new products for use in commercial paper mills.

  10. Photosensitive filler minimizes internal stresses in epoxy resins

    NASA Technical Reports Server (NTRS)

    Dillon, J. N.

    1967-01-01

    Photosensitive filler is added to curable epoxy resins to minimize stress from internal shrinkage during curing or polymerization. Cinnamic acid resins and cinnamal ketones may be added in the amount of 1 to 3 percent by weight of the resin mixture.

  11. Internal Filler-Wire Feed For Arc Welding

    NASA Technical Reports Server (NTRS)

    Morgan, Gene E.; Dyer, Gerald E.

    1990-01-01

    Tungsten electrode for gas/tungsten arc welding contains lengthwise channel for feeding filler wire to weld joint. Channel makes it unnecessary to feed wire through guides outside electrode, conserving valuable space near weld and protects wire from deformation by contact with other parts in vicinity of weld. Helpful in robotic or automatic welding.

  12. 14 CFR 29.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fuel tank filler connection. 29.973 Section 29.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Fuel System § 29.973 Fuel tank...

  13. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Fuel tank filler connection. 25.973 Section 25.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank...

  14. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Fuel tank filler connection. 25.973 Section 25.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank...

  15. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fuel tank filler connection. 25.973 Section 25.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank...

  16. 14 CFR 29.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 29.973 Section 29.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Fuel System § 29.973 Fuel tank...

  17. 14 CFR 29.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Fuel tank filler connection. 29.973 Section 29.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Fuel System § 29.973 Fuel tank...

  18. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Fuel tank filler connection. 25.973 Section 25.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank...

  19. 14 CFR 29.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Fuel tank filler connection. 29.973 Section 29.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Fuel System § 29.973 Fuel tank...

  20. 14 CFR 29.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Fuel tank filler connection. 29.973 Section 29.973 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Fuel System § 29.973 Fuel tank...

  1. Gap Filler Induced Transition on the Mars Science Laboratory Heatshield

    NASA Technical Reports Server (NTRS)

    Yoon, Seokkwan; Barnhardt, Michael D.; Tang, Chun Y.; Sozer, Emre; Candler, Graham

    2012-01-01

    Detached Eddy Simulations have been performed to investigate the effects of high-fidelity turbulence modeling on roughness-induced transition to turbulence during Mars entry. Chemically reacting flow solutions will be obtained for a gap filler of Mars Science Laboratory at the peak heating condition.

  2. Review of 3-dimensional Facial Anatomy: Injecting Fillers and Neuromodulators

    PubMed Central

    Sieber, David A.; Scheuer, Jack F.; Villanueva, Nathaniel L.; Pezeshk, Ronnie A.

    2016-01-01

    Summary: To achieve consistent results utilizing facial injectables, practitioners must understand the pertinent anatomy of the forehead, temple, cheek, nose, and perioral areas. A detailed understanding of facial blood vessels, nerves, and musculature is essential for safe and effective placement of fillers and neuromodulators. PMID:28018775

  3. 7 CFR 58.229 - Filler and packaging equipment.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... AGRICULTURAL MARKETING ACT OF 1946 AND THE EGG PRODUCTS INSPECTION ACT (CONTINUED) GRADING AND INSPECTION, GENERAL SPECIFICATIONS FOR APPROVED PLANTS AND STANDARDS FOR GRADES OF DAIRY PRODUCTS 1 General... construction and all parts, including valves and filler heads accessible for cleaning. New or...

  4. New Manufacturing Method for Paper Filler and Fiber Material

    SciTech Connect

    Doelle, Klaus

    2013-08-25

    The use of fillers in printing and writing papers has become a prerequisite for competing in a global market to reduce the cost of materials. Use of calcium carbonates (ranging from 18% to 30%) as filler is a common practice in the paper industry but the choices of fillers for each type of papers vary widely according to its use. The market for uncoated digital printing paper is one that continues to introduce exciting growth projections. and it is important to understand the effect that new manufacturing methods of calcium carbonates have on the energy efficiency and paper production. Research conducted under this award showed that the new fiber filler composite material has the potential to increase the paper filler content by up to 5% without losing mechanical properties. Benefits of the technology can be summarized as follows for a 1% filler increase per metric ton of paper produced: (i) production cost savings over $12, (ii) Energy savings of 100,900 btu, (iii) CO{sub 2} emission savings of 33 lbs, and additional savings for wood preparation, pulping, recovery of 203593 btu with a 46lbs of CO{sub 2} emission savings per 1% filler increase. In addition the technology has the potential to save: (i) additional $3 per ton of bleached pulp produced, (ii) bleaching energy savings of 170,000 btu, (iii) bleaching CO{sub 2} emission savings of 39 lbs, and (iv) additional savings for replacing conventional bleaching chemicals with a sustainable bleaching chemical is estimated to be 900,000 btu with a 205 lbs of CO{sub 2} emission savings per ton of bleached pulp produced. All the above translates to a estimated annual savings for a 12% filler increase of 296 trillion buts or 51 million barrel of oil equivalent (BOE) or 13.7% of the industries energy demand. This can lead to a increase of renewable energy usage from 56% to close to 70% for the industry sector. CO{sub 2} emission of the industry at a 12% filler increase could be lowered by over 39 million tons annually

  5. Market opportunities for fly ash fillers in North America

    SciTech Connect

    Eckert, C.; Harris, T.; Gledhill, J. )

    1990-11-01

    Direct Acid Leaching (DAL) processed fly ash is derived from treating raw and beneficiated coal fly ash with hydrochloric acid. The DAL process allows for the production of fly ash with greater chemical purity and consistency than raw fly ash alone. In addition, DAL fly ash is similar to various minerals used in a wide range of applications that require filler minerals. This project investigates the feasibility of using three grades of DAL fly ash ranging from 10 microns to 30 microns in diameter as an alternative filler material to mineral fillers. Six major applications in North America, requiring large volumes of filler minerals were investigated by region including: (1) asphalt roofing shingles (2) carpet backing (3) joint compound and wallboard (4) industrial coatings (5) plastics (6) vinyl flooring. It is determined that calcium carbonate was the primary mineral filler DAL fly ash would be competing with in the applications investigated. Calcium carbonate is used in all applications investigated. The application which demonstrated the greatest potential for using DAL fly ash is asphalt shingles. Asphalt shingles were the largest calcium carbonate consuming application identified, consuming 4.8 million tons in 1988, and is the least sensitive to the dark color of the DAL fly ash. Although the DAL fly ash typically has a smaller particle size, in comparison to calcium carbonate, the asphalt shingle manufacturers felt it would be a good substitute. Other promising applications for DAL fly ash were industrial coatings and plastics where the calcium carbonate particle size requirements of 3 to 6 microns very closely matches the particle size of the DAL fly ash considered in this project. 17 figs., 36 tabs.

  6. New Manufacturing Method for Paper Filler and Fiber Material

    SciTech Connect

    Doelle, Klaus

    2011-06-26

    The use of fillers in printing and writing papers has become a prerequisite for competing in a global market to reduce the cost of materials. Use of calcium carbonates (ranging from 18% to 30%) as filler is a common practice in the paper industry but the choices of fillers for each type of papers vary widely according to its use. The market for uncoated digital printing paper is one that continues to introduce exciting growth projections and it is important to understand the effect that different types of calcium carbonates have on the paper properties made of 100% eucalyptus pulp. The current study is focused on selecting the most suitable market available calcium carbonate for the production of uncoated Eucalyptus digital printing paper, targeting a potential filler increase of 5% above the currently used filler content. We made hand sheets using 13 different varieties of widely used calcium carbonates [Nine samples of PCC (two rhombic and seven scalenohedral, covering a wide particle size range from 1.2 {micro}m to 2.9 {micro}m), and four samples of GCC (three anionic and one cationic, with a particle size range from 0.7 {micro}m to 1.5 {micro}m)] available in the market followed by a 12” pilot plant paper machine run. The detailed analysis on the main structural, optical and strength properties of the hand sheets found that the most suitable calcium carbonate for uncoated Eucalyptus digital printing paper production is scalenohedral PCC, with a particle size of 1.9 {micro}m for its positive effects on thickness, stiffness, brightness and opacity of paper.

  7. Particulate and gaseous emissions when welding aluminum alloys.

    PubMed

    Cole, Homer; Epstein, Seymour; Peace, Jon

    2007-09-01

    Fabrication and repair of aluminum components and structures commonly involves the use of electric arc welding. The interaction of the arc and the metal being welded generates ultraviolet radiation, metallic oxides, fumes, and gases. Aluminum is seldom used as the pure metal but is often alloyed with other metals to improve strength and other physical properties. Therefore, the exact composition of any emissions will depend on the welding process and the particular aluminum alloy being welded. To quantify such emissions, The Aluminum Association sponsored several studies to characterize arc welding emissions by the gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) processes for various combinations of base and filler alloys. In all cases, the tests were conducted under conditions that could be found in a production weld shop without forced ventilation. The concentrations of each analyte that a welder could be exposed to were greatly affected by the welding process, the composition of the base and filler alloys, the position of the welder, and the welding helmet. The results obtained can be used by employers to identify and control potential hazards associated with the welding of aluminum alloys and can provide the basis for hazard communication to employees involved in the welding of these alloys.

  8. Thermal analysis of resin composites with ellipsoidal filler considering thermal boundary resistance

    NASA Astrophysics Data System (ADS)

    Asakuma, Yusuke; Yamamoto, Tsuyoshi

    2016-10-01

    The effective thermal conductivity of composites with ellipsoidal fillers is analyzed by using a homogenization method that is able to represent the microstructure precisely. In this study, various parameters such as the volume fraction, shape, and distribution of the filler are quantitatively estimated to understand the mechanisms of heat transfer in the composite. First, thermal boundary resistance between resin and filler is important for obtaining composites with higher thermal conductivity. Second, the anisotropy of the effective thermal conductivity arises from contact between filler in the case of ellipsoidal filler and produces lower thermal resistance. Finally, the filler network and thermal resistance are essential for the heat transfer in composites because the path of thermal conduction is improved by contact between neighboring filler particles.

  9. Study of localized corrosion in aluminum alloys by the scanning reference electrode technique

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1995-01-01

    Localized corrosion in 2219-T87 aluminum (Al) alloy, 2195 aluminum-lithium (Al-Li) alloy, and welded 2195 Al-Li alloy (4043 filler) have been investigated using the relatively new scanning reference electrode technique (SRET). Anodic sites are more frequent and of greater strength in the 2195 Al-Li alloy than in the 2219-T87 Al alloy, indicating a greater tendency toward pitting for the latter. However, the overall corrosion rates are about the same for these two alloys, as determined using the polarization resistance technique. In the welded 2195 Al-Li alloy, the weld bean is entirely cathodic, with rather strongly anodic heat affected zones (HAZ) bordering both sides, indicating a high probability of corrosion in the HAZ parallel to the weld bead.

  10. Fusion boundary microstructure evolution in aluminum alloys

    NASA Astrophysics Data System (ADS)

    Kostrivas, Anastasios Dimitrios

    2000-10-01

    A melting technique was developed to simulate the fusion boundary of aluminum alloys using the GleebleRTM thermal simulator. Using a steel sleeve to contain the aluminum, samples were heated to incremental temperatures above the solidus temperature of a number of alloys. In alloy 2195, a 4wt%Cu-1wt%Li alloy, an equiaxed non-dendritic zone (EQZ) could be formed by heating in the temperature range from approximately 630 to 640°C. At temperatures above 640°C, solidification occurred by the normal epitaxial nucleation and growth mechanism. Fusion boundary behavior was also studied in alloys 5454-H34, 6061-T6, and 2219-T8. Additionally, experimental alloy compositions were produced by making bead on plate welds using an alloy 5454-H32 base metal and 5025 or 5087 filler metals. These filler metals contain zirconium and scandium additions, respectively, and were expected to influence nucleation and growth behavior. Both as-welded and welded/heat treated (540°C and 300°C) substrates were tested by melting simulation, resulting in dendritic and EQZ structures depending on composition and substrate condition. Orientation imaging microscopy (OIM(TM)) was employed to study the crystallographic character of the microstructures produced and to verify the mechanism responsible for EQZ formation. OIM(TM) proved that grains within the EQZ have random orientation. In all other cases, where the simulated microstructures were dendritic in nature, it was shown that epitaxy was the dominant mode of nucleation. The lack of any preferred crystallographic orientation relationship in the EQZ supports a theory proposed by Lippold et al that the EQZ is the result of heterogeneous nucleation within the weld unmixed zone. EDS analysis of the 2195 on STEM revealed particles with ternary composition consisted of Zr, Cu and Al and a tetragonal type crystallographic lattice. Microdiffraction line scans on EQZ grains in the alloy 2195 showed very good agreement between the measured Cu

  11. Highly reliable field electron emitters produced from reproducible damage-free carbon nanotube composite pastes with optimal inorganic fillers

    NASA Astrophysics Data System (ADS)

    Kim, Jae-Woo; Jeong, Jin-Woo; Kang, Jun-Tae; Choi, Sungyoul; Ahn, Seungjoon; Song, Yoon-Ho

    2014-02-01

    Highly reliable field electron emitters were developed using a formulation for reproducible damage-free carbon nanotube (CNT) composite pastes with optimal inorganic fillers and a ball-milling method. We carefully controlled the ball-milling sequence and time to avoid any damage to the CNTs, which incorporated fillers that were fully dispersed as paste constituents. The field electron emitters fabricated by printing the CNT pastes were found to exhibit almost perfect adhesion of the CNT emitters to the cathode, along with good uniformity and reproducibility. A high field enhancement factor of around 10 000 was achieved from the CNT field emitters developed. By selecting nano-sized metal alloys and oxides and using the same formulation sequence, we also developed reliable field emitters that could survive high-temperature post processing. These field emitters had high durability to post vacuum annealing at 950 °C, guaranteeing survival of the brazing process used in the sealing of field emission x-ray tubes. We evaluated the field emitters in a triode configuration in the harsh environment of a tiny vacuum-sealed vessel and observed very reliable operation for 30 h at a high current density of 350 mA cm-2. The CNT pastes and related field emitters that were developed could be usefully applied in reliable field emission devices.

  12. Highly reliable field electron emitters produced from reproducible damage-free carbon nanotube composite pastes with optimal inorganic fillers.

    PubMed

    Kim, Jae-Woo; Jeong, Jin-Woo; Kang, Jun-Tae; Choi, Sungyoul; Ahn, Seungjoon; Song, Yoon-Ho

    2014-02-14

    Highly reliable field electron emitters were developed using a formulation for reproducible damage-free carbon nanotube (CNT) composite pastes with optimal inorganic fillers and a ball-milling method. We carefully controlled the ball-milling sequence and time to avoid any damage to the CNTs, which incorporated fillers that were fully dispersed as paste constituents. The field electron emitters fabricated by printing the CNT pastes were found to exhibit almost perfect adhesion of the CNT emitters to the cathode, along with good uniformity and reproducibility. A high field enhancement factor of around 10,000 was achieved from the CNT field emitters developed. By selecting nano-sized metal alloys and oxides and using the same formulation sequence, we also developed reliable field emitters that could survive high-temperature post processing. These field emitters had high durability to post vacuum annealing at 950 °C, guaranteeing survival of the brazing process used in the sealing of field emission x-ray tubes. We evaluated the field emitters in a triode configuration in the harsh environment of a tiny vacuum-sealed vessel and observed very reliable operation for 30 h at a high current density of 350 mA cm(-2). The CNT pastes and related field emitters that were developed could be usefully applied in reliable field emission devices.

  13. Overwhelming reaction enhanced by ultrasonics during brazing of alumina to copper in air by Zn-14Al hypereutectic filler.

    PubMed

    Ji, Hongjun; Chen, Hao; Li, Mingyu

    2017-03-01

    The ultrasonic-assisted brazing of α-alumina to copper was achieved in air without flux using Zn-14wt%Al hypereutectic filler at 753K within tens of seconds. The effects of ultrasonic time on the microstructures and mechanical properties of joints were investigated. In the joint interlayer, large amounts of intermetallic phases consisted of binary CuZn5 embedded by many ternary Al4.2Cu3.2Zn0.7 particles were formed. At the ceramic interface, newly formed crystalline Al2O3 aggregated. At the Cu interface, acoustic corrosion on the copper resulted in depriving the surface oxides and forming many pits on its surface, which provided saturated Cu in the melted filler alloys during the brazing. The ultrasonic vibrations had distinct effects on the metallurgical reactions of the joints, resulting in intermetallic-phase-filled composite joints with shear strength of 66MPa. The overgrowth of intermetallic compounds, the newly formed crystalline alumina, and the acoustic pits was probably ascribed to the ultrasonic effects.

  14. Analysis-Driven Design Optimization of a SMA-Based Slat-Cove Filler for Aeroacoustic Noise Reduction

    NASA Technical Reports Server (NTRS)

    Scholten, William; Hartl, Darren; Turner, Travis

    2013-01-01

    Airframe noise is a significant component of environmental noise in the vicinity of airports. The noise associated with the leading-edge slat of typical transport aircraft is a prominent source of airframe noise. Previous work suggests that a slat-cove filler (SCF) may be an effective noise treatment. Hence, development and optimization of a practical slat-cove-filler structure is a priority. The objectives of this work are to optimize the design of a functioning SCF which incorporates superelastic shape memory alloy (SMA) materials as flexures that permit the deformations involved in the configuration change. The goal of the optimization is to minimize the actuation force needed to retract the slat-SCF assembly while satisfying constraints on the maximum SMA stress and on the SCF deflection under static aerodynamic pressure loads, while also satisfying the condition that the SCF self-deploy during slat extension. A finite element analysis model based on a physical bench-top model is created in Abaqus such that automated iterative analysis of the design could be performed. In order to achieve an optimized design, several design variables associated with the current SCF configuration are considered, such as the thicknesses of SMA flexures and the dimensions of various components, SMA and conventional. Designs of experiment (DOE) are performed to investigate structural response to an aerodynamic pressure load and to slat retraction and deployment. DOE results are then used to inform the optimization process, which determines a design minimizing actuator forces while satisfying the required constraints.

  15. Chitosan nanocomposites based on distinct inorganic fillers for biomedical applications.

    PubMed

    Moura, Duarte; Mano, João F; Paiva, Maria C; Alves, Natália M

    2016-01-01

    Chitosan (CHI), a biocompatible and biodegradable polysaccharide with the ability to provide a non-protein matrix for tissue growth, is considered to be an ideal material in the biomedical field. However, the lack of good mechanical properties limits its applications. In order to overcome this drawback, CHI has been combined with different polymers and fillers, leading to a variety of chitosan-based nanocomposites. The extensive research on CHI nanocomposites as well as their main biomedical applications are reviewed in this paper. An overview of the different fillers and assembly techniques available to produce CHI nanocomposites is presented. Finally, the properties of such nanocomposites are discussed with particular focus on bone regeneration, drug delivery, wound healing and biosensing applications.

  16. Properties of hybrid resin composite systems containing prepolymerized filler particles.

    PubMed

    Blackham, Jason T; Vandewalle, Kraig S; Lien, Wen

    2009-01-01

    This study compared the properties of newer hybrid resin composites with prepolymerized-filler particles to traditional hybrids and a microfill composite. The following properties were examined per composite: diametral tensile strength, flexural strength/modulus, Knoop microhardness and polymerization shrinkage. Physical properties were determined for each Jason T Blackham, DMD, USAF, General Dentistry, Tyndall composite group (n = 8), showing significant differences between groups per property (p < 0.001). In general, the traditional hybrid composites (Z250, Esthet-X) had higher strength, composites containing pre-polymerized fillers (Gradia Direct Posterior, Premise) performed more moderately and the microfill composite (Durafill VS) had lower strength. Premise and Durafill VS had the lowest polymerization shrinkage.

  17. Chitosan nanocomposites based on distinct inorganic fillers for biomedical applications

    PubMed Central

    Moura, Duarte; Mano, João F.; Paiva, Maria C.; Alves, Natália M.

    2016-01-01

    Abstract Chitosan (CHI), a biocompatible and biodegradable polysaccharide with the ability to provide a non-protein matrix for tissue growth, is considered to be an ideal material in the biomedical field. However, the lack of good mechanical properties limits its applications. In order to overcome this drawback, CHI has been combined with different polymers and fillers, leading to a variety of chitosan-based nanocomposites. The extensive research on CHI nanocomposites as well as their main biomedical applications are reviewed in this paper. An overview of the different fillers and assembly techniques available to produce CHI nanocomposites is presented. Finally, the properties of such nanocomposites are discussed with particular focus on bone regeneration, drug delivery, wound healing and biosensing applications. PMID:27877909

  18. Injectable carboxymethylcellulose hydrogels for soft tissue filler applications.

    PubMed

    Varma, Devika M; Gold, Gittel T; Taub, Peter J; Nicoll, Steven B

    2014-12-01

    Disease, trauma and aging all lead to deficits in soft tissue. As a result, there is a need to develop materials that safely and effectively restore areas of deficiency. While autogenous fat is the current gold standard, hyaluronic acid (HA) fillers are commonly used. However, the animal and bacterial origin of HA-based materials can induce adverse reactions in patients. With the aim of developing a safer and more affordable alternative, this study characterized the properties of a plant-derived, injectable carboxymethylcellulose (CMC) soft tissue filler. Specifically, methacrylated CMC was synthesized and crosslinked to form stable hydrogels at varying macromer concentrations (2-4% w/v) using an ammonium persulfate and ascorbic acid redox initiation system. The equilibrium Young's modulus was shown to vary with macromer concentration (ranging from ∼2 to 9.25kPa), comparable to values of native soft tissue and current surgical fillers. The swelling properties were similarly affected by macromer concentration, with 4% gels exhibiting the lowest swelling ratio and mesh size, and highest crosslinking density. Rheological analysis was performed to determine gelation onset and completion, and was measured to be within the ISO standard for injectable materials. In addition, hydrolytic degradation of these gels was sensitive to macromer concentration, while selective removal using enzymatic treatment was also demonstrated. Moreover, favorable cytocompatibility of the CMC hydrogels was exhibited by co-culture with human dermal fibroblasts. Taken together, these findings demonstrate the tunability of redox-crosslinked CMC hydrogels by varying fabrication parameters, making them a versatile platform for soft tissue filler applications.

  19. Using hyperbranched oligomer functionalized glass fillers to reduce shrinkage stress

    PubMed Central

    Ye, Sheng; Azarnoush, Setareh; Smith, Ian R.; Cramer, Neil B.; Stansbury, Jeffrey W.; Bowman, Christopher N

    2012-01-01

    Objective Fillers are widely utilized to enhance the mechanical properties of polymer resins. However, polymerization stress has the potential to increase due to the higher elastic modulus achieved upon filler addition. Here, we demonstrate a hyperbranched oligomer functionalized glass filler UV curable resin composite which is able to reduce the shrinkage stress without sacrificing mechanical properties. Methods A 16-functional alkene-terminated hyperbranched oligomer is synthesized by thiol-acrylate and thiol-yne reactions and the product structure is analyzed by 1H-NMR, mass spectroscopy, and gel permeation chromatography. Surface functionalization of the glass filler is measured by thermogravimetric analysis. Reaction kinetics, mechanical properties and shrinkage stress are studied via Fourier transform infrared spectroscopy, dynamic mechanical analysis and a tensometer, respectively. Results Silica nanoparticles are functionalized with a flexible 16-functional alkene-terminated hyperbranched oligomer which is synthesized by multistage thiol-ene/yne reactions. 93% of the particle surface was covered by this oligomer and an interfacial layer ranging from 0.7 – 4.5 nm thickness is generated. A composite system with these functionalized silica nanoparticles incorporated into the thiol-yne-methacrylate resin demonstrates 30% reduction of shrinkage stress (from 0.9 MPa to 0.6 MPa) without sacrificing the modulus (3100 ± 300 MPa) or glass transition temperature (62 ± 3 °C). Moreover, the shrinkage stress of the composite system builds up at much later stages of the polymerization as compared to the control system. Significance Due to the capability of reducing shrinkage stress without sacrificing mechanical properties, this composite system will be a great candidate for dental composite applications. PMID:22717296

  20. Polymer Filler Aging and Failure Studied by Lateral Force Microscopy

    SciTech Connect

    Ratto, T; Saab, A P

    2009-05-27

    In the present work, we study, via force microscopy, the basic physical interactions of a single bead of silica filler with a PDMS matrix both before and after exposure to gamma radiation. Our goal was to confirm our results from last year, and to explore force microscopy as a means of obtaining particle-scale polymer/filler interactions suitable for use as empirical inputs to a computational model consisting of an ensemble of silica beads embedded in a PDMS matrix. Through careful calibration of a conventional atomic force microscope, we obtained both normal and lateral force data that was fitted to yield adhesion, surface shear modulus, and friction of a 1 {micro}m silica bead in contact with PDMS layers of various thickness. Comparison of these terms before and after gamma exposure indicated that initially, radiation exposure lead to softening of the PDMS, but eventually resulted in stiffening. Simultaneously, adhesion between the polymer and silica decreased. This could indicate a serious failure path for filled PDMS exposed to radiation, whereby stiffening of the bulk polymer leads to loss of compressive elastic behavior, while a decrease in polymer filler adhesion results in an increased likelihood of stress failure under load. In addition to further testing of radiation damaged polymers, we also performed FEA modeling of silica beads in a silicone matrix using the shear modulus and adhesion values isolated from the force microscopy experiments as model inputs. The resulting simulation indicated that as a polymer stiffens due to impinging radiation, it also undergoes weakening of adhesion to the filler. The implication is that radiation induces a compound failure mode in filled polymer systems.

  1. Complications of injectable fillers, part 2: vascular complications.

    PubMed

    DeLorenzi, Claudio

    2014-05-01

    Accidental intra-arterial filler injection may cause significant tissue injury and necrosis. Hyaluronic acid (HA) fillers, currently the most popular, are the focus of this article, which highlights complications and their symptoms, risk factors, and possible treatment strategies. Although ischemic events do happen and are therefore important to discuss, they seem to be exceptionally rare and represent a small percentage of complications in individual clinical practices. However, the true incidence of this complication is unknown because of underreporting by clinicians. Typical clinical findings include skin blanching, livedo reticularis, slow capillary refill, and dusky blue-red discoloration, followed a few days later by blister formation and finally tissue slough. Mainstays of treatment (apart from avoidance by meticulous technique) are prompt recognition, immediate treatment with hyaluronidase, topical nitropaste under occlusion, oral acetylsalicylic acid (aspirin), warm compresses, and vigorous massage. Secondary lines of treatment may involve intra-arterial hyaluronidase, hyperbaric oxygen therapy, and ancillary vasodilating agents such as prostaglandin E1. Emergency preparedness (a "filler crash cart") is emphasized, since early intervention is likely to significantly reduce morbidity. A clinical summary chart is provided, organized by complication presentation.

  2. Evaluation of rice husk ash as filler in tread compounds

    SciTech Connect

    Fernandes, M. R. S.; Furtado, C. R. G. E-mail: ana.furtado.sousa@gmail.com; Sousa, A. M. F. de E-mail: ana.furtado.sousa@gmail.com

    2014-05-15

    Rice which is one of the largest agriculture crops produces around 22% of rice rusk during its milling process. This material is mainly used as fuel for energy generation, which results in an ash, which disposal represents an environmental issue. The rice husk ash (RHA) contains over than 70% of silica in an amorphous form and a lot of applications is being developed for it all over the world. The use of silica as a filler in the tire industry is growing since it contributes significantly to the reduction of fuel consumption of the automobiles, allowing at the same time better traction (safety). This paper presents an evaluation of the use of RHA as filler in rubber tread compounds prepared in lab scale and compares its performance with compounds prepared with commercial silica and carbon black, the fillers normally used in tire industry. Mechanical and rheological properties are evaluated, with emphasis for tan delta as an indicator of tread performance related with rolling resistance (fuel consumption) and wet grip/traction (safety)

  3. Fatigue strengths of particulate filler composites reinforced with fibers.

    PubMed

    Bae, Ji-Myung; Kim, Kyoung-Nam; Hattori, Masayuki; Hasegawa, Koji; Yoshinari, Masao; Kawada, Eiji; Oda, Yutaka

    2004-06-01

    The aim of this study was to evaluate the dynamic fatigue strengths at 10(5) cycles and the strains of particulate filler composite resins with and without reinforcing fibers. An UHMWPE (Ribbond), a polyaromatic polyamide fiber (Fibreflex), and three glass fibers (GlasSpan, FibreKor, Vectris Frame) were used to reinforce the particulate filler composite resins. The fatigue properties were measured in three-point bending mode using a servohydraulic universal testing machine at a frequency of 5 Hz, until failure occurred or 10(5) cycles had been completed. The fatigue strengths at 10(5) cycles were determined by the staircase method. The fractured aspects of specimens were evaluated by an optical and scanning electron microscope. The fatigue strengths of particulate filler composite resins were 49-57 MPa, and those of fiber-reinforced were 90-209 MPa. Unidirectional glass fibers showed higher reinforcing effects on the fatigue strengths of composite resins. The strain of UHMWPE-reinforced composite was largest.

  4. Electrically insulating thermal nano-oils using 2D fillers.

    PubMed

    Taha-Tijerina, Jaime; Narayanan, Tharangattu N; Gao, Guanhui; Rohde, Matthew; Tsentalovich, Dmitri A; Pasquali, Matteo; Ajayan, Pulickel M

    2012-02-28

    Different nanoscale fillers have been used to create composite fluids for applications such as thermal management. The ever increasing thermal loads in applications now require advanced operational fluids, for example, high thermal conductivity dielectric oils in transformers. These oils require excellent filler dispersion, high thermal conduction, but also electrical insulation. Such thermal oils that conform to this thermal/electrical requirement, and yet remain in highly suspended stable state, have not yet been synthesized. We report here the synthesis and characterization of stable high thermal conductivity Newtonian nanofluids using exfoliated layers of hexagonal boron nitride in oil without compromising its electrically insulating property. Two-dimensional nanosheets of hexagonal boron nitride are liquid exfoliated in isopropyl alcohol and redispersed in mineral oil, used as standard transformer oil, forming stable nanosuspensions with high shelf life. A high electrical resistivity, even higher than that of the base oil, is maintained for the nano-oil containing small weight fraction of the filler (0.01 wt %), whereas the thermal conductivity was enhanced. The low dissipation factor and high pour point for this nano-oil suggests several applications in thermal management.

  5. Thermal Degradation of Filler/PP Composite and Its Depression

    NASA Astrophysics Data System (ADS)

    Hosoi, Hiroshi; Funami, Fumiyasu; Yasuda, Naoki; Nomura, Manabu; Yui, Hiroshi; Ikuta, Nobuo

    To examine thermal degradation accelerated by filling inorganic particles in polypropylene (PP), the composites were made with three types of inorganic powders : talc, magnesium hydroxide, and mica. They were easily degraded with the fillers in this order in the thermal aging test. A commercial heat resistance agent, ‘Plenlizer MK-400’, was added while making the composites. The degradation resistance of the agent remarkably appeared in the reverse order. That is, thermal degradation was most depressed in talc-filled composite with the agent. In another experience, soxhlet extraction was carried out to the filler with an organic solvent, o-xylene, that was able to dissolve PP. A lot of inorganic ions were detected in the extractant. In particular, the detected amount of aluminum ion increased in the order of talc, magnesium hydroxide, and mica. This order was the same as the fillers indicated by the degree of degradation. Infrared analysis of the agent with inorganic ions in chloroform showed that the peaks due to the agent were much stronger with aluminum ion than those with iron ion. These results suggested that a cause of degradation was aluminum ion dispersed from particles to PP matrix during the molding.

  6. Calcium polyphosphate particulates for bone void filler applications.

    PubMed

    Pilliar, Robert M; Kandel, Rita A; Grynpas, Marc D; Theodoropoulos, John; Hu, Youxin; Allo, Bedilu; Changoor, Adele

    2016-02-01

    This study investigates the characteristics of porous calcium polyphosphate particulates (CPPp) formed using two different processing treatments as bone void fillers in non- or minimally load-bearing sites. The two calcium polyphosphate particulate variants (grades) were formed using different annealing conditions during particulate preparation to yield either more slowly degrading calcium polyphosphate particulates (SD-CPPp) or faster degrading particulates (FD-CPPp) as suggested by a previous degradation study conducted in vitro (Hu et al., Submitted for publication 2016). The two CPPp grades were compared as bone void fillers in vivo by implanting particulates in defects created in rabbit femoral condyle sites (critical size defects). The SD-CPPp and FD-CPPp were implanted for 4- and 16-week periods. The in vivo study indicated a significant difference in amount of new bone formed in the prepared sites with SD-CPPp resulting in more new bone formation compared with FD-CPPp. The lower bone formation characteristic of the FD-CPPp was attributed to its faster degradation rate and resulting higher local concentration of released polyphosphate degradation products. The study results indicate the importance of processing conditions on preparing calcium polyphosphate particulates for potential use as bone void fillers in nonload-bearing sites. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2016.

  7. Weldability testing of Inconel{trademark} filler metals

    SciTech Connect

    Hood, B.B.; Lin, W.

    1995-12-31

    This paper presents the findings of a research program aimed at quantifying the weld solidification cracking susceptibility and weld metal liquation cracking susceptibility of Inconel{trademark} filler materials 52, 82, 152 and 182 deposited on a variety of materials intended for pressurized water reactor applications. A cursory investigation on the repair weldability of Filler Metal 52 using the Gleeble{trademark} thermo-mechanical simulation technique is also included. The brittle temperature range (BTR) in the fusion zone and HAZ was determined using the longitudinal-Varestraint test and spot-Varestraint test, respectively, and used as a weldability index for quantification of susceptibility to weld solidification cracking and HAZ liquation cracking. Results from this study showed that Filler Metals 52 exhibited the best resistance to both weld solidification cracking and weld metal liquation cracking followed by 82, 152 and 182 for the base metal combinations tested in this study. Repair weldability study suggested that the resistance to weld metal liquation cracking of 52 all weld metal would not be significantly reduced after ten times of weld simulation at peak temperatures of 900 C and 1,300 C.

  8. Nanostructures and dynamics of macromolecules bound to attractive filler surfaces

    NASA Astrophysics Data System (ADS)

    Koga, Tad; Barkley, Deborah; Jiang, Naisheng; Endoh, Maya; Masui, Tomomi; Kishimoto, Hiroyuki; Nagao, Michihiro; Satija, Sushil; Taniguchi, Takashi

    We report in-situ nanostructures and dynamics of polybutadiene (PB) chains bound to carbon black (CB) fillers (the so-called ``bound polymer layer (BPL)'') in a good solvent. The BPL on the CB fillers were extracted by solvent leaching of a CB-filled PB compound and subsequently dispersed in deuterated toluene to label the BPL for small-angle neutron scattering and neutron spin echo techniques. Intriguingly, the results demonstrate that the BPL is composed of two regions regardless of molecular weights of PB: the inner unswollen region of ~ 0.5 nm thick and outer swollen region where the polymer chains display a parabolic profile with a diffuse tail. This two-layer formation on the filler surface is similar to that reported for polymer chains adsorbed on planar substrates from melts. In addition, the results show that the dynamics of the swollen bound chains can be explained by the so-called ``breathing mode'' and is generalized with the thickness of the swollen BPL. Furthermore, we will discuss how the breathing collective dynamics is affected by the presence of polymer chains in a matrix solution. We acknowledge the financial support from NSF Grant No. CMMI-1332499.

  9. Evaluation of rice husk ash as filler in tread compounds

    NASA Astrophysics Data System (ADS)

    Fernandes, M. R. S.; Furtado, C. R. G.; de Sousa, A. M. F.

    2014-05-01

    Rice which is one of the largest agriculture crops produces around 22% of rice rusk during its milling process. This material is mainly used as fuel for energy generation, which results in an ash, which disposal represents an environmental issue. The rice husk ash (RHA) contains over than 70% of silica in an amorphous form and a lot of applications is being developed for it all over the world. The use of silica as a filler in the tire industry is growing since it contributes significantly to the reduction of fuel consumption of the automobiles, allowing at the same time better traction (safety). This paper presents an evaluation of the use of RHA as filler in rubber tread compounds prepared in lab scale and compares its performance with compounds prepared with commercial silica and carbon black, the fillers normally used in tire industry. Mechanical and rheological properties are evaluated, with emphasis for tan delta as an indicator of tread performance related with rolling resistance (fuel consumption) and wet grip/traction (safety).

  10. NANOSCALE BOEHMITE FILLER FOR CORROSION AND WEAR RESISTANT POLYPHENYLENESULFIDE COATINGS.

    SciTech Connect

    SUGAMA,T.

    2003-06-26

    The authors evaluated the usefulness of nanoscale boehmite crystals as a filler for anti-wear and anti-corrosion polyphenylenesulfide (PPS) coatings exposed to a very harsh, 300 C corrosive geothermal environment. The boehmite fillers dispersed uniformly into the PPS coating, conferring two advanced properties: First, they reduced markedly the rate of blasting wear; second, they increased the PPS's glass transition temperature and thermal decomposition temperature. The wear rate of PPS surfaces was reduced three times when 5wt% boehmite was incorporated into the PPS. During exposure for 15 days at 300 C, the PPS underwent hydrothermal oxidation, leading to the substitution of sulfide linkages by the sulfite linkages. However, such molecular alteration did not significantly diminish the ability of the coating to protect carbon steel against corrosion. In fact, PPS coating filled with boehmite of {le} 5wt% adequately mitigated its corrosion in brine at 300 C. One concern in using this filler was that it absorbs brine. Thus, adding an excess amount of boehmite was detrimental to achieving the maximum protection afforded by the coatings.

  11. Welding the four most popular aluminum alloys

    SciTech Connect

    Irving, B.

    1994-02-01

    The fact that business is good in aluminum welding is a sure sign that more manufacturers and fabricators are using GMA and GTA welding to build new products out of this lightweight nonferrous metal. Among the most widely specified weldable grades are Alloys 6061, 5083, 5052 and 5454. A rundown on these four alloys, including properties and selected applications, is provided. Any company working with aluminum for the first time needs to know something about these four alloys. Alloys of copper-magnesium-silicon combination, of which 6061 is one, are heat-treatable. The three 5XXX series alloys, on the other hand, are nonheat-treatable. According to P.B. Dickerson, consultant, Lower Burrell, Pa., 5083, because of its high magnesium content, is the easiest of the four alloys to arc weld. Dickerson put the cut-off point in weldability at 3.5% magnesium. To prevent cracking, he added, both 6061 and 5052 require much more filler metal than do the other two alloys. Alloy 6061 consists of 0.25Cu, 0.6Si, 1.0Mg, and 0.20Cr. The main applications for 6061 aluminum are structural, architectural, automotive, railway, marine and pipe. It has good formability, weldability, corrosion resistance and strength. Although the 6XXX series alloys are prone to hot cracking, this condition can be readily overcome by correct choice of joint design and electrode. The most popular temper for 6061 is T6, although the -T651, -T4, and -F temper are also popular. The -T651 temper is like a -T6 temper, only it has received some final stretch hardening. The -T4 temper has been solution heat-treated and quenched. The -F temper is in the as-fabricated condition.

  12. Casting alloys.

    PubMed

    Wataha, John C; Messer, Regina L

    2004-04-01

    Although the role of dental casting alloys has changed in recent years with the development of improved all-ceramic materials and resin-based composites, alloys will likely continue to be critical assets in the treatment of missing and severely damaged teeth. Alloy shave physical, chemical, and biologic properties that exceed other classes of materials. The selection of the appropriate dental casting alloy is paramount to the long-term success of dental prostheses,and the selection process has become complex with the development of many new alloys. However, this selection process is manageable if the practitioner focuses on the appropriate physical and biologic properties, such as tensile strength, modulus of elasticity,corrosion, and biocompatibility, and avoids dwelling on the less important properties of alloy color and short-term cost. The appropriate selection of an alloy helps to ensure a longer-lasting restoration and better oral health for the patient.

  13. Study on ductility dip cracking susceptibility in Filler Metal 82 during welding

    NASA Astrophysics Data System (ADS)

    Chen, Jing-Qing; Lu, Hao; Cui, Wei

    2011-06-01

    In this paper, Ductility Dip Cracking (DDC) susceptibility in Inconel600 companion Filler Metal 82 (FM82) under different stress states is investigated. Inconel600 is a Ni-Cr-Fe alloy with excellent resistance to general corrosion, localized corrosion, and stress corrosion, which has been widely used in nuclear power plants. However, the companion FM82 has been shown to be susceptible to DDC in welding process. To resolve the problem, this work is mainly focused on evaluating DDC susceptibility in FM82 in welding process. First of all, Strain to Fracture (STF) test is used to achieve the DDC criterion under simple stress state, and the formation mechanism of DDC was explained. Real welding is a process with complex stress state. Later, to get the DDC susceptibility under complex stress state, models about multi-pass welding were built up by means of finite element method. According to numerical simulation results, relationship of deformation and temperature history is achieved. Moreover, susceptible locations and moments could be determined associated with STF results. The simulation results fairly agree with welding experiment from another research.

  14. Changes in the interface structure and strength of diffusion brazed joints of Al-Si alloy castings

    SciTech Connect

    Osawa, T.

    1995-06-01

    The diffusion brazing process, which utilizes diffusion between the base metal and the filler metal, has been tried for joining Al-Si alloy castings. If a ternary eutectic Al-Cu-Si alloy system with a lower melting point than the Al-Si system base metal is produced at the braze interface by the diffusion reaction between the base metal and the cooper filler metal, it may be possible to join an Al-Si system alloy casting by the diffusion brazing process, using a ternary eutectic Al-Si-Cu alloy as a filler metal. In this experiment both copper and brass materials were used as preforms. It was clarified that the diffusion brazing process with a copper or brass preform could be used for all hypoeutectic, eutectic and hypereutectic alloys of Al-Si system castings, and that the minimum temperature where the braze interface, showed a liquid phase structure was 530 C for the copper preform and 510 C for the brass preform. The shear strength of the diffusion brazed joint was dependent on the chemical compositions of the base metal, the type of material for the preform, and brazing temperature and time. The maximum strength of the diffusion brazed joint under optimum conditions was 130 to 150 MPa for the base metal of both Al-7Si and Al-12Si alloy castings and 100 to 130 MPa for the base metal of Al-20Si alloy casting.

  15. Laves phase in alloy 718 fusion zone — microscopic and calorimetric studies

    SciTech Connect

    Manikandan, S.G.K.; Sivakumar, D.; Prasad Rao, K.; Kamaraj, M.

    2015-02-15

    Microstructural characterization of alloy 718 fusion zone welded with both solid solution and age hardenable filler metal has been done. The microsegregation and the aging response were studied by employing three levels of weld cooling rate. Gas Tungsten Arc welding process was used. The fusion zone of solid solution filler metal has been responding to the aging treatment due to the weld process conditions and weld metal chemistry. However the weld metal composition was modified due to the higher molybdenum (Mo) content in solid solution filler metal. The effect of this modification on the phase reaction temperatures was studied and the same was compared with the conventional filler metal. - Graphical abstract: Display Omitted - Highlights: • Interdendritic segregation has been controlled by weld cooling rate. • Laves phase formation has been studied with cooling rate and weld metal chemistry. • Aging response with solid solution filler metal has been demonstrated. • Reduction in Laves phase and alloying element segregation has been confirmed. • Reaction temperatures were found modified because of Mo addition.

  16. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    NASA Astrophysics Data System (ADS)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  17. Effect of filler type and polishing on the discoloration of composite resin artificial teeth.

    PubMed

    Imamura, Soichiro; Takahashi, Hidekazu; Hayakawa, Iwao; Loyaga-Rendon, Paola G; Minakuchi, Shunsuke

    2008-11-01

    In this study, the effects of filler type and polishing on the discoloration of composite resin artificial teeth were examined. Four types of experimental resins were prepared: one was a matrix resin, while the others were composite resins containing three different types of fillers (nano-sized silica filler with or without silanization, and prepolymerized filler). Specimens were immersed in distilled water, coffee, red wine, or curry. Color change after immersion was measured using a colorimeter. Color difference values (delta E) and changes in translucency parameter (delta TP) were statistically analyzed using three-way ANOVA and Tukey's comparison. On the influence of the polishing factor, statistically significant differences were neither observed in delta E nor delta TP between polished and non-polished tooth surfaces. On the contrary, the influences of filler type and discoloration medium, and their interaction thereof, were significant. With unsilanized filler, the delta E value of composite resin artificial teeth was significantly increased.

  18. Effect of presilanization filler decontamination on aesthetics and degradation resistance of resin composites.

    PubMed

    Yoshida, Yasuhiro; Shirai, Kenichi; Shintani, Hideaki; Okazaki, Masayuki; Suzuki, Kazuomi; Van Meerbeek, Bart

    2002-12-01

    Filler-matrix coupling determines, to a large extent, the mechanical strength and clinical longevity of dental composites. The aim of this study was to examine how far a methodology to decontaminate filler prior to silanization may improve aesthetic performance in addition to physico-mechanical properties such as degradation resistance. It was reported that filler particles are surrounded and wrapped by a film that consists of multiple layers of silane molecules. X-ray photoelectron spectroscopy, however, revealed that silanization of filler particles largely depended upon siloxane bridge (Si-O-Si) formation between the silica surface and the silane molecule rather than on intermolecular bonding between adjacent silane molecules. In this study, we showed that filler decontamination resulted in a higher translucency, thereby providing a better aesthetic potential. In addition, experimental composites produced following presilanization decontamination of filler revealed a higher Vickers hardness value and a diametral tensile strength that was resistant to degradation by thermo-cycling.

  19. Brazing of copper to stainless steel with a low-silver-content brazing filler metal

    NASA Astrophysics Data System (ADS)

    Fukikoshi, Tatsuya; Watanabe, Yūki; Miyazawa, Yasuyuki; Kanasaki, Fumio

    2014-08-01

    The brazing of copper to stainless steel (SUS304 JIS) was performed using a low- silver-content brazing filler metal, Ag-50Cu, under an Ar gas atmosphere with a conventional furnace, owing to the potential economic benefits of using low-silver-content filler metals. The brazeability of the low-silver-content brazing filler metal to copper and SUS304 was investigated. A good joint was obtained, and a drastic dissolution reaction occurred at the copper side. Molten BAg8 penetrated along the crystal grain boundary of the copper base metal when BAg8 was used as the filler metal. This was caused by the dissolution of Ni from the stainless steel into the molten filler metal. Ag-50Cu, which was investigated in this work, can be used instead of BAg8 filler metal.

  20. New fillers under consideration: what is the future of injectable aesthetics?

    PubMed

    Rivkin, Alexander

    2009-05-01

    The past 5 years in the United States have seen an explosion in the popularity of noninvasive aesthetic procedures. Not only have fillers and Botox turned out to be fantastically reliable and effective aesthetic tools, but also they have vastly expanded the accessibility of cosmetic procedures. Our cosmetic filler options are growing quickly as more and more fillers are coming before the U.S. Food and Drug Administration (FDA), seeking entry into the lucrative U.S. market. This article outlines the approval process that foreign fillers go through in their home countries and gives an idea of the fillers that are currently under consideration by the FDA. As our armamentarium of injectable fillers grows, it will be essential to know each product's strengths and weaknesses so that we can provide our patients with the best possible aesthetic results.

  1. Incology alloy 908 data handbook

    SciTech Connect

    Toma, L.S.; Steeves, M.M.; Reed, R.P.

    1994-03-01

    This handbook is a compilation of all available properties of Incoloy alloy 908 as of March, 1994. Data included in this paper cover mechanical, elastic, thermal and magnetic characteristics. The mechanical properties include tensile, fracture toughness, fatigue, and stress-rupture for both the base metal and related weld filler metals. Elastic properties listed are Young`s, shear and bulk moduli and Poisson`s ratio. Thermal expansion, thermal conductivity and specific heat and magnetization are also reported. Data presented are summarized in the main body and presented in detail in the supplements. Areas of ongoing research are briefly described, and topics for future research are suggested. The data have been compiled to assist in the design of large-scale superconducting magnets for fusion reactors.

  2. Increasing the wear resistance of ultra-high molecular weight polyethylene by adding solid lubricating fillers

    SciTech Connect

    Panin, S. V.; Kornienko, L. A.; Poltaranin, M. A.; Ivanova, L. R.; Suan, T. Nguen

    2014-11-14

    In order to compare effectiveness of adding solid lubricating fillers for polymeric composites based on ultra-high molecular weight polyethylene (UHMWPE) with graphite, molybdenum disulfide and polytetrafluoroethylene, their tribotechnical characteristics under dry friction, boundary lubrication and abrasive wearing were investigated. The optimal weight fractions of fillers in terms of improving wear resistance have been determined. The supramolecular structure and topography of wear track surfaces of UHMWPE-based composites with different content of fillers have been studied.

  3. A Langevin dynamics study of mobile filler particles in phase-separating binary systems

    NASA Astrophysics Data System (ADS)

    Laradji, Mohamed

    2004-05-01

    The dynamics of phase separation in a simple binary mixture containing mobile filler particles that are preferentially wet by one of the two components is investigated systematically via Langevin simulations in two dimensions. We found that while the filler particles reduce the growth rate of spinodal decomposition, the domain growth remains essentially identical to that of the pure binary mixture. The growth rate diminishes as either the filler particles concentration is increased or their diffusivity is decreased.

  4. Kinetics of pH and colour of meat emulsions containing various fillers during smokehouse cooking.

    PubMed

    Correia, L R; Mittal, G S

    1991-01-01

    The cooking kinetics of meat emulsions containing various fillers was determined by monitoring changes in pH and colour during smokehouse cooking. The fillers used were buttermilk powder, corn starch, microcrystallline cellulose, modified corn starch, modified wheat flour, soy-protein concentrate and whey-protein concentrate. The cooking process was modelled using reaction kinetics and Eyring's absolute reaction rate theory. Enthalpy and entropy changes of activation were calculated for various properties and fillers.

  5. Certain aspects of the melting, casting and welding of Ni{sub 3}Al alloys

    SciTech Connect

    Santella, M.L.; Sikka, V.K.

    1994-06-01

    Two alloys under development for castings are IC221M, (nominal composition Ni-8Al-7.7Cr-1.4Mo-1.7Zr wt %), and IC396M (nominal composition Ni-8Al-7.7Cr-3Mo-0.85Zr wt %). These alloys can be melted and cast using the techniques normally used for Ni-based materials. Oxidation of the liquid alloys can be controlled by vacuum processing or inert gas cover during processing. The liquid alloys can react with silica and zircon sands during casting, but this can be controlled through the use of appropriate mold washes like carbon-based materials. Welding studies showed that these alloys are susceptible to solidification cracking in weld fusion zones; the cracks are generally associated with occurrence of Ni-Ni{sub 5}Zr eutectic in interdendritic regions of the weld. Amount of eutectic in the weld microstructures increases with Zr concentration in weld filler metal. Weld filler metal Zr concentrations of 3 wt % and higher prevented solidification cracking of weld deposits on the base casting alloys; This is consistent with accepted phenomonological theory of this process. A weld filler metal with a composition of Ni-8Al-7.7Cr-1.5Mo-3.0Zr wt % was prepared and used to gas tungsten arc weld together 15-mm-thick plates of the IC221M alloy. This weldment was free of cracks. Weldment tensile specimens were machined from the plate and tested at 21, 800, and 900 C. Weldment yield strength at elevated temperatures was higher than room temperature and nearly comparable with that of the base IC221M alloy. Evaluation of the cast Ni{sub 3}Al alloys for furnace furniture, turbocharger rotors, and manufacturing tooling is also briefly discussed.

  6. Applied anatomy of the temporal region and forehead for injectable fillers.

    PubMed

    Sykes, Jonathan M

    2009-10-01

    Injectable fillers allow for augmentation of soft tissue deficiencies caused by aging, trauma or other scarring. Placement of injectable fillers can be performed in the office, safely and with minimal patient downtime. In order to avoid complications from injection of filler substances, the injector must have a thorough knowledge of the applied anatomy. The temple and forehead are often associated with aging changes. This article describes the anatomic layers of the forehead and temple, and discusses the various planes for safe injection of fillers.

  7. Improvement of Scratch and Wear Resistance of Polymers by Fillers Including Nanofillers

    PubMed Central

    Brostow, Witold; Lobland, Haley E. Hagg; Hnatchuk, Nathalie; Perez, Jose M.

    2017-01-01

    Polymers have lower resistance to scratching and wear than metals. Liquid lubricants work well for metals but not for polymers nor for polymer-based composites (PBCs). We review approaches for improvement of tribological properties of polymers based on inclusion of fillers. The fillers can be metallic or ceramic—with obvious consequences for electrical resistivity of the composites. Distinctions between effectiveness of micro- versus nano-particles are analyzed. For example, aluminum nanoparticles as filler are more effective for property improvement than microparticles at the same overall volumetric concentration. Prevention of local agglomeration of filler particles is discussed along with a technique to verify the prevention. PMID:28336900

  8. The use of agar as a novel filler for monolithic matrices produced using hot melt extrusion.

    PubMed

    Lyons, John G; Devine, Declan M; Kennedy, James E; Geever, Luke M; O'Sullivan, Patrick; Higginbotham, Clement L

    2006-08-01

    The use of filler materials in an extended release monolithic polymer matrix can lead to a vastly altered release profile for the active pharmaceutical ingredient. A range of excipients for use in monolithic matrices have been discussed in the literature. The body of work described in this research paper outlines the use of agar as a novel filler material in a hot melt extruded polymer matrix. Several batches of matrix material were prepared with Diclofenac sodium used as the active pharmaceutical ingredient (API). Agar and microcrystalline cellulose were used as the filler materials in varying ratios, to examine the effect of % filler content as well as filler type on the properties of the hot melt extruded matrix. The resultant extrudates were characterised using steady state parallel plate rheometry, differential scanning calorimetry (DSC) and dissolution testing. The rheometry analysis concluded that the fillers used resulted in an increase in the matrix viscosity. The DSC scans obtained showed negligible effects on the melting behavior of the matrix as a result of the filler inclusion. Dissolution analysis showed that the presence of the fillers resulted in a slower release rate of API than for the matrix alone. The results detailed within this paper indicate that agar is a viable filler for extended release hot melt produced dosage forms.

  9. PIM-1 mixed matrix membranes for gas separations using cost-effective hypercrosslinked nanoparticle fillers.

    PubMed

    Mitra, Tamoghna; Bhavsar, Rupesh S; Adams, Dave J; Budd, Peter M; Cooper, Andrew I

    2016-04-25

    High-free-volume glassy polymers, such as polymers of intrinsic microporosity (PIMs) and poly(trimethylsilylpropyne), have attracted attention as membrane materials due to their high permeability. However, loss of free volume over time, or aging, limits their applicability. Introduction of a secondary filler phase can reduce this aging but either cost or instability rules out scale up for many fillers. Here, we report a cheap, acid-tolerant, nanoparticulate hypercrosslinked polymer 'sponge' as an alternative filler. On adding the filler, permeability is enhanced and aging is strongly retarded. This is accompanied by a CO2/N2 selectivity that increases over time, surpassing the Robeson upper bound.

  10. Improvement of Scratch and Wear Resistance of Polymers by Fillers Including Nanofillers.

    PubMed

    Brostow, Witold; Lobland, Haley E Hagg; Hnatchuk, Nathalie; Perez, Jose M

    2017-03-16

    Polymers have lower resistance to scratching and wear than metals. Liquid lubricants work well for metals but not for polymers nor for polymer-based composites (PBCs). We review approaches for improvement of tribological properties of polymers based on inclusion of fillers. The fillers can be metallic or ceramic-with obvious consequences for electrical resistivity of the composites. Distinctions between effectiveness of micro- versus nano-particles are analyzed. For example, aluminum nanoparticles as filler are more effective for property improvement than microparticles at the same overall volumetric concentration. Prevention of local agglomeration of filler particles is discussed along with a technique to verify the prevention.

  11. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  12. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  13. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2016-12-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  14. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2017-02-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  15. Preparation and Characterization of N-Halamine-based Antimicrobial Fillers

    PubMed Central

    Padmanabhuni, Revathi V.; Luo, Jie; Cao, Zhengbing; Sun, Yuyu

    2012-01-01

    The purpose of this study was to demonstrate that the surface of CaCO3 fillers could be coated with an N-halamine based fatty acid to make the filler surface organophilic and accomplish antibacterial activity simultaneously, rendering the resulting polymer-filler composites antimicrobial. Thus, a new bi-functional compound, 4, 4 -Dimethyl hydantoin-undecanoic acid (DMH-UA), was synthesized by treating the potassium salt of dimethyl hydantoin (DMH) with 11-bromoundecanoic acid (BUA). Upon chlorination treatment with diluted bleach, DMH-UA was transformed into 3-chloro-4, 4-dimethyl hydantoin- undecanoic acid (Cl-DMH-UA). Alternatively, DMH-UA could be coated onto the surface of CaCO3 to obtain the corresponding calcium salt, 4, 4-dimethyl hydantoin-undecanoic acid-calcium carbonate (DMH-UA-CaCO3). In the presence of diluted chlorine bleach, the coated DMH-UA on the surface of CaCO3 was transformed into Cl-DMH-UA, leading to the formation of Cl-DMH-UA-CaCO3. The reactions were characterized with FT-IR, NMR, UV, DSC and SEM analyses. Both Cl-DMH-UA and Cl-DMH-UA-CaCO3 were used as antimicrobial additives for cellulose acetate (CA). The antimicrobial efficacy of the resulting samples was evaluated against both Escherichia coli (Gram-negative bacteria) and Staphylococcus aureus (Gram-positive bacteria). It was found that with the same additive content, CA samples with Cl-DMH-UA-CaCO3 and Cl-DMH-UA had very similar antimicrobial and biofilm-controlling activity, but the former released less active chlorine into the surrounding environment than the latter. PMID:22942559

  16. Filler Wire Development for 2195 Aluminum-Lithium. Pt. 2

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerald W.; Cho, Alex

    1998-01-01

    The objective of the research was to determine the susceptibility of submitted welded 2195 plate in an AI (Alternate Immersion) environment. Forty-day AI exposure was completed on 8 welded 2195 stress corrosion samples. No stress corrosion cracking (SCC) was found on any of the samples tested. All 8 samples experienced exfoliation corrosion attack in the heat-affected zone (HAZ) adjacent to the weld. All samples were examined metallographically and showed varying degrees of intergranular corrosion (IG). The filler metal on all samples showed moderate to heavy pitting.

  17. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  18. System compliance dictates the effect of composite filler content on polymerization shrinkage stress☆

    PubMed Central

    Wang, Zhengzhi; Chiang, Martin Y.M.

    2016-01-01

    Objective The effect of filler content in dental restorative composites on the polymerization shrinkage stress (PS) is not straightforward and has caused much debate in the literature. Our objective in this study was to clarify the PS/filler content relationship based on analytical and experimental approaches, so that guidelines for materials comparison in terms of PS and clinical selection of dental composites with various filler content can be provided. Methods Analytically, a simplified model based on linear elasticity was utilized to predict PS as a function of filler content under various compliances of the testing system, a cantilever beam-based instrument used in this study. The predictions were validated by measuring PS of composites synthesized using 50/50 mixtures of two common dimethacrylate resins with a variety of filler contents. Results Both experiments and predictions indicated that the influence of filler content on the PS highly depended on the compliance of the testing system. Within the clinic-relevant range of compliances and for the specific sample configuration tested, the PS increased with increasing filler content at low compliance of instrument, while increasing the compliance caused the effect of filler content on the PS to gradually diminish. Eventually, at high compliance, the PS inverted and decreased with increasing filler content. Significance This compliance-dependent effect of filler content on PS suggests: (1) for materials comparison in terms of PS, the specific compliance at which the comparison being done should always be reported and (2) clinically, composites with relatively lower filler content could be selected for such cavities with relatively lower compliance (e.g. a Class-I cavity with thick tooth walls or the basal part in a cavity) and vice versa in order to reduce the final PS. PMID:26916062

  19. Trends in wetting behavior for Ag–CuO braze alloys on Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) at elevated temperatures in air

    SciTech Connect

    Joshi, Vineet V.; Meier, Alan; Darsell, Jens; Weil, K. Scott; Bowden, Mark

    2013-06-21

    Ba0.5Sr0.5Co0.80.2O(3-δ)(BSCF) is a potential oxygen separation membrane material for advanced coal based power plants. For this application, BSCF must be joined to a metal. In the current study, Ag-CuO, a reactive air brazing (RAB) alloy was evaluated for brazing BSCF. In-situ contact angle tests were performed on BSCF using Ag-CuO binary mixtures at 950 and 1000°C and the interfacial microstructures were evaluated. Wetting contact angles (θ< 90°) were obtained at short times at 950°C and the contact angles remained constant at 1000°C for 1, 2 and 8 mol% CuO contents. Microstructural analysis revealed the dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundary. The formation of a thick interfacial reaction product layer and ridging at the sessile drop triple point indicate that the reaction kinetics are very rapid and that it will require careful process control to obtain the desired thin but continuous interfacial product layer.

  20. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  1. Brazing of titanium by Cu-P brazing filler metals

    SciTech Connect

    Ariga, Tadashi; Matsu, Kotaro; Miyazawa, Yasuyuki

    1994-12-31

    Brazing of commercially pure titanium materials was made using the two types of the copper-phosphorus brazing filler metal foil. Two types of the brazing filler metal foils, BCuP-2 and -3 (AWS classification number), were used in this study. The chemical compositions of BCuP-2 and -3 were Cu-7.2P and Cu-6P-5Ag. Brazing was done in an argon gas atmosphere. After brazing, cutting, and polishing of the specimen, the mechanical properties of the specimen were estimated by shear strength test. And the cross-sectional microstructures at the brazed joint were observed by optical microscope and the elemental distributions at the brazed joint were analyzed by SENM and EPMA examinations. A sound brazed joint was obtained in this study. The maximum shear strength of the specimen was about 300 MPa in this study. According to observation of the cross-sectional microstructures, the reaction layer was formed at the base metal/brazed layer interface. The fracture during the shear test occurred in this reaction layer. And the phosphorus element was concentrated in this layer. Therefore, it appeared that the behavior of phosphorus element influenced the brazeability of these specimen.

  2. Thermal Conductivity of Polymer/Nano-filler Blends

    NASA Technical Reports Server (NTRS)

    Ghose, Sayata; Watson, Kent A.; Delozier, Donovan M.; Working, Dennis C.; Connell, John W.; Smith, Joseph G.; Sun, Y. P.; Lin, Y.

    2006-01-01

    To improve the thermal conductivity of an ethylene vinyl acetate copolymer, Elvax 260 was compounded with three carbon based nano-fillers. Multiwalled carbon nanotubes (MWCNT), vapor grown carbon nanofibers (CNF) and expanded graphite (EG) were investigated. In an attempt to improve compatibility between the Elvax and nanofillers, MWCNTs and EGs were modified through non covalent and covalent attachment of alkyl groups. Ribbons were extruded to form samples in which the nanofillers were aligned, and samples were also fabricated by compression molding in which the nano-fillers were randomly oriented. The thermal properties were evaluated by DSC and TGA, and mechanical properties of the aligned samples were determined by tensile testing. The degree of dispersion and alignment of the nanoparticles were investigated using high-resolution scanning electron microscopy. Thermal conductivity measurements were performed using a Nanoflash technique. The thermal conductivity of the samples was measured in both the direction of alignment as well as perpendicular to that direction. The results of this study will be presented.

  3. Ionic conductivity enhancement of polymer electrolytes with ceramic nanowire fillers.

    PubMed

    Liu, Wei; Liu, Nian; Sun, Jie; Hsu, Po-Chun; Li, Yuzhang; Lee, Hyun-Wook; Cui, Yi

    2015-04-08

    Solid-state electrolytes provide substantial improvements to safety and electrochemical stability in lithium-ion batteries when compared with conventional liquid electrolytes, which makes them a promising alternative technology for next-generation high-energy batteries. Currently, the low mobility of lithium ions in solid electrolytes limits their practical application. The ongoing research over the past few decades on dispersing of ceramic nanoparticles into polymer matrix has been proved effective to enhance ionic conductivity although it is challenging to form the efficiency networks of ionic conduction with nanoparticles. In this work, we first report that ceramic nanowire fillers can facilitate formation of such ionic conduction networks in polymer-based solid electrolyte to enhance its ionic conductivity by three orders of magnitude. Polyacrylonitrile-LiClO4 incorporated with 15 wt % Li0.33La0.557TiO3 nanowire composite electrolyte exhibits an unprecedented ionic conductivity of 2.4 × 10(-4) S cm(-1) at room temperature, which is attributed to the fast ion transport on the surfaces of ceramic nanowires acting as conductive network in the polymer matrix. In addition, the ceramic-nanowire filled composite polymer electrolyte shows an enlarged electrochemical stability window in comparison to the one without fillers. The discovery in the present work paves the way for the design of solid ion electrolytes with superior performance.

  4. Facial Rejuvenation with Fillers: The Dual Plane Technique

    PubMed Central

    Salti, Giovanni; Rauso, Raffaele

    2015-01-01

    Background: Facial aging is characterized by skin changes, sagging and volume loss. Volume is frequently addressed with reabsorbable fillers like hyaluronic acid gels. Materials and Methods: From an anatomical point of view, the deep and superficial fat compartments evolve differently with aging in a rather predictable manner. Volume can therefore be restored following a technique based on restoring first the deep volumes and there after the superficial volumes. We called this strategy “dual plane”. A series of 147 consecutive patients have been treated with fillers using the dual plane technique in the last five years. Results: An average of 4.25 session per patient has been carried out for a total of 625 treatment sessions. The average total amount of products used has been 12 ml per patient with an average amount per session of 3.75 ml. We had few and limited adverse events with this technique. Conclusion: The dual plane technique is an injection technique based on anatomical logics. Different types of products can be used according to the plane of injection and their rheology in order to obtain a natural result and few side effects. PMID:26644734

  5. Polymethylmethacrylate dermal fillers: evaluation of the systemic toxicity in rats.

    PubMed

    Medeiros, C C G; Borghetti, R L; Nicoletti, N; da Silva, V D; Cherubini, K; Salum, F G; de Figueiredo, M A Z

    2014-01-01

    This study evaluated local and systemic reactions after an intravascular injection of polymethylmethacrylate (PMMA) at two concentrations in a murine model. Thirty rats were divided equally into three groups: 2% PMMA, 30% PMMA, and a control group (normal saline only injection). The filler was injected into the ranine vein. The rats were sedated at 7 and 90 days and a clinical evaluation performed. After euthanasia, the right lung, liver, and right kidney were removed, weighed, and microscopically analyzed. The submandibular lymph nodes and tongue were removed and examined microscopically. Serum was subjected to liver and kidney function tests. No groups showed clinical alterations. Microspheres were not observed at any distant organ. Two samples from the 2% PMMA group showed a local inflammatory response at day 7 and another two samples from the 30% PMMA group at day 90. The group injected with 30% PMMA presented higher levels of alanine aminotransferase (P = 0.047) after 90 days when compared with the other groups. The data obtained in this study demonstrate that intravascular injections of PMMA fillers show potential health risks such as chronic inflammation at the implantation site.

  6. Oil removal from runoff with natural sorbing filter fillers.

    PubMed

    Mažeikienė, Aušra; Vaiškūnaitė, Rasa; Vaišis, Vaidotas

    2014-08-01

    The aim of this paper was to investigate the ability of Lithuanian sheep wool waste and reeds (Phragmites australis) to absorb oil from runoff when it flows through filters filled with these materials. The third material that was analysed, the synthetic sorbent Fibroil, was chosen for comparing the results. The laboratory experiments were performed in several stages, with the following being filtrated: tap water with a diesel admixture, road runoff contaminated with oils, and also suspended solids. The significance of this work is due to the high runoff filtering rate (∼10 m/h) and high oil concentrations in the runoff (50-230 mg/L) used in the experiment. In these cases the use of sorbents is limited. Wool waste and reed (Phragmites australis) fillers are quite efficient (98-99%) in oil removal from runoff at a 10 m/h filtering rate. However, wool fillers clog up quickly. Reeds of the genus Phragmites australis are a natural source for the production of oil sorbents. The results obtained in this experimental work can be used in the design of equipment for the treatment of oil-contaminated runoff from gas stations as well as sullage from roads and tunnels.

  7. Patient factors influencing dermal filler complications: prevention, assessment, and treatment

    PubMed Central

    De Boulle, Koenraad; Heydenrych, Izolda

    2015-01-01

    While rare, complications do occur with the esthetic use of dermal fillers. Careful attention to patient factors and technique can do much to avoid these complications, and a well-informed practitioner can mitigate problems when they do occur. Since cosmetic surgery is usually an elective process, requested by the patient, clinical trials are complex to organize and run. For this reason, an international group of practicing physicians in the field of esthetics came together to share knowledge and to try and produce some informed guidance for their colleagues, considering the literature and also pooling their own extensive clinical experience. This manuscript aims to summarize the crucial aspects of patient selection, including absolute contraindications as well as situations that warrant caution, and also covers important considerations for the pre- and posttreatment periods as well as during the procedure itself. Guidance is given on both immediate and long-term management of adverse reactions. The majority of complications are related to accepting patients inappropriate for treatment or issues of sterility, placement, volume, and injection technique. It is clear that esthetic practitioners need an in-depth knowledge of all aspects of treatment with dermal fillers to achieve optimal outcomes for their patients. PMID:25926750

  8. Nonswelling alloy

    DOEpatents

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  9. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  10. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  11. On the metallurgy of active brazing of silicon nitride

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.; Loo, F.J.J. van

    1996-10-01

    Activation mechanism and interfacial reactions in brazing of Si{sub 3}N{sub 4} with different AgCuTi filler alloys has been investigated thermodynamically and experimentally. During brazing the AgCuTi filler alloy is divided into two liquids L1 and L2, where the (Cu,Ti)-rich liquid L2 gathers at the Si{sub 3}N{sub 4} interface and reacts with it. The concentration of Ti in L2 is high, but due to the strong attractive interaction between Cu and Ti, the activity of Ti in L2 is considerably low. In reaction between Si{sub 3}N{sub 4} and Cu-containing brazes at Ti-Cu-Si-N compound is typically formed at the interface. In absence of Cu, in joints brazed with AgTi based filler alloys, extremely Ti-rich solution reacts with Si{sub 3}N{sub 4} and as reaction products TiN and Ti{sub 5}Si{sub 3}[N] are formed.

  12. Viscoelastic Properties of Rubber Composites Reinforced by Wheat Gluten and Starch Co-filler

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Due to different abilities of wheat gluten (WG) and wheat starch (WS) to increase the modulus of rubber composites, the composite properties can be adjusted by varying the ratio of WG to WS as a co-filler. This study shows that the co-filler composites became more temperature dependent as the WG co...

  13. Viscoelastic Properties of Rubber Composites Reinforced by Wheat Gluten and Wheat Starch Co-filler

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Due to different abilities of wheat gluten (WG) and wheat starch (WS) to increase the modulus of rubber composites, the composite properties can be adjusted by varying the ratio of WG to WS as a co-filler. This study shows that the co-filler composites became more temperature dependent as the WG co...

  14. Micro/nano-scale investigation on tin alloys and tin dioxide nanowires

    NASA Astrophysics Data System (ADS)

    Sun, Yong

    Tin (Sn) and its alloys have been at people's service since 3000 BC when bronze (alloy of tin and copper) was produced in large scale. They have unique properties and find applications in various engineering fields. Correspondingly, there is abundant information waiting to be clarified surrounding these Sn-related materials. As the key element used for solder alloys, the properties of Sn alloys have been of great interest to the electronic packaging community. At the same time, the intriguing phenomenon of spontaneous Sn whisker growth from Sn / Sn-alloy thin films have bothered, yet also inspired materials scientists for over 60 years. The most commonly seen Sn-containing compound, SnO 2, is in high demand as well due to its exceptional electronic and chemical properties. In addition, nanostructures of SnO2 are intensively studied for their potential applications as solid-state sensors, transparent conducting materials, lithium-ion batteries, high-efficiency solar cell and recently, supercapacitors. The objective of this proposed research is to explore the amazing properties of Sn and Sn-alloys from several different perspectives. Firstly, ever since the banish of lead in solder alloys, lead-free alloys such as Sn-Ag-Cu (SAC) has been put under the spotlight. We intend to use our expertise in nanomechanics to give an in-depth and thorough investigation on a popular SAC387 alloy. The mechanical properties of each phase and the local deformation mechanisms have been considered. Secondly, the Sn whisker growth phenomenon is to be re-visited. With the aid of digital image correlation (DIC) techniques, it was found that magnitude of the strain gradient plays an important role in whisker growth. Moreover, DIC helps to visualize the dynamic growth process in which the alteration of strain field has been identified to cause growth of subsequent whiskers. Last but not least, the performance of SnO2 nanowires is to be evaluated in several aspects including mechanical

  15. Improved fiber retention by the use of fillers in graphite fiber/resin matrix composites

    NASA Technical Reports Server (NTRS)

    Gluyas, R. E.; Bowles, K. J.

    1980-01-01

    A potential problem in the use of graphite fiber reinforced resin matrix composites is the dispersal of graphite fiber during accidental fires. Airborne electrically conductive fibers originating from burning composites could enter and cause shorting in electrical equipment located in surrounding areas. A variety of matrix fillers have been tested for their ability to prevent loss of fiber from graphite fiber/PMR polyimide and graphite fiber/epoxy composites in a fire. The fillers tested included powders of boron, boron carbide (B4C), lime glass, lead glass, and aluminum. Of these fillers, boron was the most effective and prevented any loss of graphite fiber during burning. Mechanical properties of composites containing boron filler were measured and compared to those of composite containing no filler.

  16. The Hyaluronic Acid Fillers: Current Understanding of the Tissue Device Interface.

    PubMed

    Greene, Jacqueline J; Sidle, Douglas M

    2015-11-01

    The article is a detailed update regarding cosmetic injectable fillers, specifically focusing on hyaluronic acid fillers. Hyaluronic acid-injectable fillers are used extensively for soft tissue volumizing and contouring. Many different hyaluronic acid-injectable fillers are available on the market and differ in terms of hyaluronic acid concentration, particle size, cross-linking density, requisite needle size, duration, stiffness, hydration, presence of lidocaine, type of cross-linking technology, and cost. Hyaluronic acid is a natural component of many soft tissues, is identical across species minimizing immunogenicity has been linked to wound healing and skin regeneration, and is currently actively being studied for tissue engineering purposes. The biomechanical and biochemical effects of HA on the local microenvironment of the injected site are key to its success as a soft tissue filler. Knowledge of the tissue-device interface will help guide the facial practitioner and lead to optimal outcomes for patients.

  17. Filler frontier: what's new and heading West to the US market.

    PubMed

    Palm, Melanie D

    2014-12-01

    The amount of fillers approved by the United States Food and Drug Administration (FDA) for use in facial volume augmentation is diminutive in comparison to filler products employed worldwide. In the near future, several new hyaluronic acid filler products will be available to the United States market. Already approved fillers include Belotero Balance for fine lines, Juvéderm Voluma XC for midfacial volume loss replacement, and Restylane Silk for perioral lines and lip augmentation. Volbella, currently under FDA evaluation, will be used for fine-line correction and lip augmentation. The physiochemical properties, best practices, clinical uses, and side effects of these fillers are discussed. Additionally, evolving techniques such as the use of blunt-tipped microcannulas are explained.

  18. Formation of a transition layer on the fillers of polymer composites

    NASA Astrophysics Data System (ADS)

    Lukosiute, I.; Levinskas, R.; Kviklys, A.

    2006-09-01

    Based on a plane model of composites, the effect of a transition layer on the elastic modulus Ec of the composites is analyzed in the case where, under the action of a load, the transition layer is formed both on the side of matrix and filler. In evaluating Ec, it is assumed that the elastic modulus in the layer grows linearly from the elastic modulus of matrix to that of filler, but pores in the filler are impermeable to matrix macromolecules. Analytic relation ships are found which allow one to determine the volume fractions of the transition layer on the side of matrix and filler if the experimental elastic modulus of the composite is known. These relationships are used to find the magnitude of the layer in epoxy composites with various fillers and to evaluate its effect on the compressive elastic modulus of the composites.

  19. Evaluation of Polymer-Filler Interaction Characteristics by Force Microscopy

    SciTech Connect

    Ratto, T; Saab, A

    2007-04-23

    Silicone polymers are frequently used as cushions and inserts between load bearing parts. In this capacity, they must act to position their associated parts and distribute mechanical force as appropriate. One type of failure is specific to silicones that are filled with high surface area particulates for purposes of tailoring the polymer compressive properties. Additives such as fumed silicon oxide are presumed to have a high degree of surface interaction with the polymer matrix, thus causing the polymer to stiffen and to display greater dimensional stability as a function of temperature. However, it has been observed that the compressive behavior of these materials is not always invariant over long times. There is evidence that suggests changes in humidity and temperature can irreversibly alter the silicone-filler interaction, thereby changing the overall characteristics of parts made from such materials. As before, changes in compressive or shear stability can have serious effects on the ability of these materials to effectively position precision parts or distribute high mechanical loads. We approach the analysis of the filled systems by creating controlled layers of silicone polymers attached to silicon oxide substrates. Straight chain vinyl-silicone polymers identical to those used in the formulation of pads for stockpile systems are chemically appended to a substrate surface, and cross-linked to form a three dimensional network. This type of structure serves as a model of silicone polymer coating a silicon oxide filler particle. We study these model systems first by using Atomic Force Microscopy (AFM) to image the samples with nanometer resolution, and then by measuring the forces of interactions between single model silica filler particles and polymer-coated surfaces. We use normal longitudinal force AFM to measure adhesion, and a relatively newly developed technique, lateral force AFM, to determine the frictional forces between the silica particles and the

  20. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  1. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  2. Numerical Investigation of T-joints with 3D Four Directional Braided Composite Fillers Under Tensile Loading

    NASA Astrophysics Data System (ADS)

    Li, Xiao-kang; Liu, Zhen-guo; Hu, Long; Wang, Yi-bo; Lei, Bing; Huang, Xiang

    2017-02-01

    Numerical studied on T-joints with three-dimensional four directional (3D4D) braided composite fillers was presented in this article. Compared with conventional unidirectional prepreg fillers, the 3D braided composite fillers have excellent ability to prevent crack from penetrating trigone fillers, which constantly occurred in the conventional fillers. Meanwhile, the 3D braided composite fillers had higher fiber volume fraction and eliminated the fiber folding problem in unidirectional prepreg fillers. The braiding technology and mechanical performance of 3D4D braided fillers were studied. The numerical model of carbon fiber T-joints with 3D4D braided composite fillers was built by finite element analysis software. The damage formation, extension and failing process of T-joints with 3D4D braided fillers under tensile load were investigated. Further investigation was extended to the effect of 3D4D braided fillers with different braiding angles on mechanical behavior of the T-joints. The study results revealed that the filling area was the weakest part of the T-joints where the damage first appeared and the crack then rapidly spread to the glue film around the filling area and the interface between over-laminate and soleplate. The 3D4D braided fillers were undamaged and the braiding angle change induced a little effect on the bearing capacity of T-joints.

  3. Mechanical properties of heterophase polymer blends of cryogenically fractured soy flour composite filler and poly(styrene-butadiene)

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reinforcement effect of cryogenically fractured soy Flour composite filler in soft polymer was investigated in this study. Polymer composites were prepared by melt-mixing polymer and soy flour composite fillers in an internal mixer. Soy flour composite fillers were prepared by blending aqueous dis...

  4. Development of Pyrrone structural forms for honeycomb filler

    NASA Technical Reports Server (NTRS)

    Kimmel, B. G.

    1973-01-01

    The development of techniques for the preparation of Pyrrone structural foams for use as honeycomb filler is described. The feasibility of preparing foams from polymers formed by the condensation of 3,3'-diaminobenzidine (DAB), or 3,3',4,4'-tetraaminobenzophenone (TABP), with 3,3',4,4'-benzophenone tetracarboxylic dianhydride (BTDA) was investigated. Initially, most of the effort was devoted to preparing Pyrrone prepolymers with improved and more reproducible foaming properties for making chemically blown foams. When it became apparent that very high curing shrinkages would not allow the use of unfilled Pyrrone prepolymers in a foam-in-place process, emphasis was shifted from chemically blown foams to syntactic foams. Syntactic foam formulations containing hollow carbon microspheres were developed. Syntactic foams made from selected formulations were found to have very low coefficients of thermal expansion. A technique was developed for the emplacement of Pyrrone syntactic foam formulations in honeycomb core structures.

  5. Development of Filler Structure in Colloidal Silica-Polymer Nanocomposites

    SciTech Connect

    Meth, Jeffrey S; Zane, Stephen G; Chi, Changzai; Londono, J David; Wood, Barbara A; Cotts, Patricia; Keating, Mimi; Guise, William; Weigand, Steven

    2012-02-07

    The realization of the full potential for polymeric nanocomposites to manifest their entitled property improvements relies, for some properties, on the ability to achieve maximum particle-matrix interfacial area. Well-dispersed nanocomposites incorporating colloidal silica as the filler can be realized in both polystyrene and poly(methyl methacrylate) matrices by exploiting the charge stabilized nature of silica in nonaqueous solvents which act as Bronsted bases. We demonstrate that dispersions of colloidal silica in dimethylformamide are charge stabilized, regardless of organosilyl surface functionalization. When formulated with polymer solutions, the charge stabilized structure is maintained during drying until the charged double layer collapses. Although particles are free to diffuse and cluster after this neutralization, increased matrix viscosity retards the kinetics. We demonstrate how high molecular weight polymers assist in immobilizing the structure of the silica to produce well-dispersed composites. The glass transition temperatures of these composites do not vary, even at loadings up to 50 vol %.

  6. Epoxy composites based on inexpensive tire waste filler

    SciTech Connect

    Ahmetli, Gulnare Gungor, Ahmet Kocaman, Suheyla

    2014-05-15

    Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young’s modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites.

  7. Appropriate calcinating conditions from gangue to cable filler

    SciTech Connect

    Gao, F.; Zhang, J.Y.; Zhang, B.J.

    1997-12-31

    A large amount of gangue is mined together with coal, discarded, and piled up day after day. By the mineral analysis, it is known that the majority content of the gangue in the North China`s coal mine is kaolinite, usually more than 90 wt.%. A kind of gangue, arising from Shanxi province, China, was calcined under different heating procedures, and the electrical resistivity and whiteness of the calcined products were measured in this study. It is clear that this kind of gangue can serve as a cable filler after the appropriate calcination. By detailed analysis of the TG/TDA curves, four steps, reflecting the changes in structural nature, were noted. The appropriate conditions, including calcination temperature and soaking time, were also recommended.

  8. ANALYSIS OF MPC ACCESS REQUIREMENTS FOR ADDITION OF FILLER MATERIALS

    SciTech Connect

    W. Wallin

    1996-09-03

    This analysis is prepared by the Mined Geologic Disposal System (MGDS) Waste Package Development Department (WPDD) in response to a request received via a QAP-3-12 Design Input Data Request (Ref. 5.1) from WAST Design (formerly MRSMPC Design). The request is to provide: Specific MPC access requirements for the addition of filler materials at the MGDS (i.e., location and size of access required). The objective of this analysis is to provide a response to the foregoing request. The purpose of this analysis is to provide a documented record of the basis for the response. The response is stated in Section 8 herein. The response is based upon requirements from an MGDS perspective.

  9. Hair as a filler material for reconstructive or cosmetic surgery.

    PubMed

    Kaakedjian, G; Taylor, P

    1997-02-01

    The purpose of this study was to investigate the possible use of hair as a filler material for reconstructive or cosmetic surgery. Many implant materials tested so far have proved to be of limited usefulness due to a lack of staying power or to fears of a host immune response, among other problems. In this study, pellets of rat hair were placed subcutaneously or beneath the pectoral muscle of Lewis rats (10 rats per group). A thin vascularized fibrous pouch containing inflammatory cells had formed around the hair pellet at 4 months. By 8 to 12 months, the hair had compacted, and the fibrous matrix of the pouch showed very few inflammatory cells surrounding the embedded hairs. There was no evidence of implant rejection, granuloma formation, or hair degradation up to 12 months after implantation. The results indicate that hair merits further study as a surgical implant material.

  10. Wh-filler-gap dependency formation guides reflexive antecedent search

    PubMed Central

    Frazier, Michael; Ackerman, Lauren; Baumann, Peter; Potter, David; Yoshida, Masaya

    2015-01-01

    Prior studies on online sentence processing have shown that the parser can resolve non-local dependencies rapidly and accurately. This study investigates the interaction between the processing of two such non-local dependencies: wh-filler-gap dependencies (WhFGD) and reflexive-antecedent dependencies. We show that reflexive-antecedent dependency resolution is sensitive to the presence of a WhFGD, and argue that the filler-gap dependency established by WhFGD resolution is selected online as the antecedent of a reflexive dependency. We investigate the processing of constructions like (1), where two NPs might be possible antecedents for the reflexive, namely which cowgirl and Mary. Even though Mary is linearly closer to the reflexive, the only grammatically licit antecedent for the reflexive is the more distant wh-NP, which cowgirl. (1). Which cowgirl did Mary expect to have injured herself due to negligence? Four eye-tracking text-reading experiments were conducted on examples like (1), differing in whether the embedded clause was non-finite (1 and 3) or finite (2 and 4), and in whether the tail of the wh-dependency intervened between the reflexive and its closest overt antecedent (1 and 2) or the wh-dependency was associated with a position earlier in the sentence (3 and 4). The results of Experiments 1 and 2 indicate the parser accesses the result of WhFGD formation during reflexive antecedent search. The resolution of a wh-dependency alters the representation that reflexive antecedent search operates over, allowing the grammatical but linearly distant antecedent to be accessed rapidly. In the absence of a long-distance WhFGD (Experiments 3 and 4), wh-NPs were not found to impact reading times of the reflexive, indicating that the parser's ability to select distant wh-NPs as reflexive antecedents crucially involves syntactic structure. PMID:26500579

  11. Influence of filler selection on twin screw foam granulation.

    PubMed

    Rocca, K E; Weatherley, S; Sheskey, P J; Thompson, M R

    2015-01-01

    The influence of filler selection in wet granulation was studied for the novel case where the binder is delivered as an unstable, semi-rigid aqueous foam to an extrusion process. The work primarily examined the impact of differing concentrations of microcrystalline cellulose (Avicel PH® 101) in a formulation with spray-dried α-lactose monohydrate (Flowlac® 100) in regards to wetting and granule nucleation for this relatively new technique known as continuous foam granulation. Foam stability was varied within the work to change its drainage and coarsening behavior atop these powder excipients, by use of different foamable binding agents (METHOCEL™ F4 PLV and METHOCEL™ Premium VLV) as well as by adjusting the foam quality. A static bed penetration test was first used to study the foam behavior in wetting these powders without the processing constraints of an extruder which limit possible liquid-to-solids ratios as well as introduce shear which may complicate interpretation of the mechanism. The test found that the penetration time to saturate these powders decreased as their water absorption capacity increased which in turn decreased the size of the formed nuclei. Differences in the stability of the foamed binder had minimal influence on these attributes of wetting despite its high spread-to-soak behavior. The size of granules produced by extrusion similarly demonstrated sensitivity to the increasing water absorption capacity of the filler and little dependency on foam properties. The different liquid-to-solids ratios required to granulate these different formulations inside the extruder highlighted an evolving concept of powder lubricity for continuous foam granulation.

  12. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    The evaluation of cesium diode electrode materials called for braze fillers with very low vapor pressures and a wide range of melting points. Binary alloys of low vapor pressure refractory metals were chosen to fill this need. These alloys of Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W have reported melting point minima or eutectics from 1,510 K to above 3,000 K. Preliminary data are compiled on the use of several of these braze alloys. Melting points and surface wetting on a Ta base are given. Results of brazing Ir, LaB6, Nb, Re, W, and Zr-22 wt % ZrO2 materials into Ta and Nb-1% Zr bases are presented. Current braze usage is summarized.

  13. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  14. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  15. Effect of fillers on key characteristics of sludge thermophilic anaerobic digestion.

    PubMed

    Shao, Liming; Xu, Yuanshun; Wang, Tianfeng; Lü, Fan; He, Pinjing

    2015-10-01

    In anaerobic digestion (AD) of sludge, AD efficiency and digested sludge (DS) dewaterability are critical factors. In this study, polyester non-woven fabric fillers were integrated into a sludge digester. The effect of such fillers on digestion was investigated in thermophilic temperature range in semi-continuous mode. Methane production of filler system and control reactor were significantly different (P < 0.05, paired t-test). At hydraulic retention times of 18 days and 12 days, the corresponding methane yields from filler system were 140% and 161%, respectively, of the yields from control digester without filler. Improvement of DS dewaterability was uncertain during 110 days of operation. While after a longer period of digestion, filler system resulted in a lower normalized capillary suction time of DS (76.5 ± 21.6 s L/g total suspended solids) than control reactor (118.7 ± 32.9 s L/g total suspended solids). The results showed that the filler could improve thermophilic AD performance, except at too short hydraulic retention times.

  16. The role of fillers in aesthetic medicine: medico-legal aspects.

    PubMed

    Marinelli, E; Montanari Vergallo, G; Reale, G; di Luca, A; Catarinozzi, I; Napoletano, S; Zaami, S

    2016-11-01

    In recent years there has been an exponential increase of fillers use in aesthetic medicine. The popularity of this anti-wrinkle product is based on their capacity to offer significant improvement in the aesthetic field, particularly to skin rejuvenating processes with non-invasive and less expensive techniques, if compared to the surgical methods (i.e. surgical lifting). The great number of fillers on the market is composed of a large heterogenic number of biomaterials. The aim of this review was to provide an overview and a classification of the filling materials that are most commonly used. A synthesis of the literature concerning fillers and related side effects was also reported. The law decree no. 23 of 1998, converted in the law no. 94 of 1998 and the principal judgments of the Italian Court of Cassation have been examined with the medico-legal issues related to fillers use in medicine. With respect to their degradation, filler materials may be classified as temporary (degradable), semi-permanent and permanent (not degradable). The temporary fillers such as hyaluronic acid and collagen are completely degraded by the surrounding tissue in a few months. The permanent fillers, such as the ones derived from silicon oil and minerals are not biodegradable and may cause serious and irreversible side effects. Their use requires a physician with a high level of specialization to perform the treatment, a deep knowledge of face anatomy and a great degree of experience.

  17. Influence of different fillers on the properties of an experimental vinyl polysiloxane.

    PubMed

    Meincke, Débora Könzgen; Ogliari, Aline de Oliveira; Ogliari, Fabrício Aulo

    2016-01-01

    The aim of the study was to evaluate the effect of the incorporation of different fillers on an experimental vinyl polysiloxane (VPS) at two different concentrations, 20% and 40%. Different fillers were added to an experimental VPS. The study was developed in two stages: (i) incorporation of fillers in different concentrations: (a) 20 wt% fillers, and (b) 40 wt%. The fillers were added to experimental VPS and mixed with a speed mixer; (ii) characterization of experimental VPS; after the base paste and catalyst paste were mixed, the experimental VPS was used to make specimens specifically for each test, which were stored at 23°C for 24 hours. The tests were designed according to the specific standardization for the analysis of tensile strength, detail reproduction, Shore A hardness, and elastic recovery. For analysis of filler size pattern, scanning electron microscopy at 1500× magnification was used. The aerosil OX-50 40% (AE), and pure aluminum hydroxide 40% (PAH) groups presented the highest tensile strength and Shore A hardness values. However, those were the only groups that did not present continuous detail reproduction of an intersection of 20 μm line. The elastic recovery was not statistically significant. The undesirable characteristics of VPS (lowest Shore A hardness and tensile strength) were observed when it was added to the composition of acrylic polymer (AP) and fiberglass (FG) in both concentrations, 20% and 40%. In groups AE and PAH, agglomerates of nanofillers were shown in SEM micrography, while the other groups presented different shapes and fillers sizes.

  18. Effect of Geopolymer filler in Glass Reinforced Epoxy (GRE) Pipe for Piping Application: Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Firdaus Abu Hashim, Mohammad; Bakri Abdullah, Mohd Mustafa Al; Mohd Ruzaidi Ghazali, Che; Hussin, Kamarudin; Binhussain, Mohammed

    2016-06-01

    The present work is aimed to carry out the effect of geopolymer material which is fly ash as filler in the glass reinforced epoxy pipe on the micro structure of fly ash geopolymer, compression properties, and bulk density using the filament winding method. Conventional glass reinforced epoxy pipes has its own disadvantages such as high corrosion resistance at acidic environment and low strength which can be replaced by the composite pipes. Geopolymer is a type of amorphous alumino-silicate and can be synthesized by geopolymerization process. A series of glass reinforced epoxy pipe and glass reinforced epoxy pipe filled with 10 - 40 weight percentage geopolymer filler which is fly ash with 4 Molarity were prepared. Morphology of the raw material fly ash and fly ash based-geopolymer surface was characterized using scanning electron microscopy. It was found that the additions of fly ash at the beginning with 10 wt% are showing higher compressive strength than glass reinforced epoxy pipe without fly ash geopolymer filler. The compressive test of these series of samples was determined using Instron Universal Testing under compression mode. It was found that compressive strength for samples fly ash based-geopolymer filler are higher as compared to glass reinforced epoxy pipe without geopolymer filler. However, the compressive strength of glass reinforced epoxy pipe with fly ash geopolymer filler continues to decline when added to 20 wt% - 40 wt% of geopolymer filler loading. The results showed that the mixing of geopolymer materials in epoxy system can be obtained in this study.

  19. Dental composite resins containing silica-fused ceramic single-crystalline whiskers with various filler levels.

    PubMed

    Xu, H H

    1999-07-01

    Currently available direct-filling composite resins are susceptible to fracture and hence are not recommended for use in large stress-bearing posterior restorations involving cusps. The glass fillers in composites provide only limited reinforcement because of the brittleness and low strength of glass. The aim of the present study was to use ceramic single-crystalline whiskers as fillers to reinforce composites, and to investigate the effect of whisker filler level on composite properties. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whiskers, thereby improving retention in the matrix. The composite flexural strength, elastic modulus, hardness, and degree of polymerization conversion were measured as a function of whisker filler mass fraction, which ranged from 0% to 70%. Selected composites were polished simulating clinical procedures, and the surface roughness was measured with profilometry. The whisker composite with a filler mass fraction of 55% had a flexural strength (mean +/- SD; n = 6) of 196+/-10 MPa, significantly higher than 83+/-14 MPa of a microfill and 120+/-16 MPa of a hybrid composite control (family confidence coefficient = 0.95; Tukey's multiple comparison). The composite modulus and hardness increased monotonically with filler level. The flexural strength first increased, then plateaued with increasing filler level. The degree of conversion decreased with increasing filler level. The whisker composite had a polished surface roughness similar to that of a conventional hybrid composite (p>0.1; Student's t). To conclude, ceramic whisker reinforcement can significantly improve the mechanical properties of composite resins; the whisker filler level plays a key role in determining composite properties; and the reinforcement mechanisms appear to be crack pinning by whiskers and friction from whisker pullout resisting crack propagation.

  20. Whisker-reinforced dental core buildup composites: effect of filler level on mechanical properties.

    PubMed

    Xu, H H; Smith, D T; Schumacher, G E; Eichmiller, F C

    2000-12-15

    The strength and toughness of dental core buildup composites in large stress-bearing restorations need to be improved to reduce the incidence of fracture due to stresses from chewing and clenching. The aims of the present study were to develop novel core buildup composites reinforced with ceramic whiskers, to examine the effect of filler level, and to investigate the reinforcement mechanisms. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whisker surface for improved retention in the matrix. Filler level was varied from 0 to 70%. Flexural strength, compressive strength, and fracture toughness of the composites were measured. A nano-indentation system was used to measure elastic modulus and hardness. Scanning electron microscopy (SEM) was used to examine the fracture surfaces of specimens. Whisker filler level had significant effects on composite properties. The flexural strength in MPa (mean +/- SD; n = 6) increased from (95+/-15) for the unfilled resin to (193+/- 8) for the composite with 50% filler level, then slightly decreased to (176+/-12) at 70% filler level. The compressive strength increased from (149+/-33) for the unfilled resin to (282+/-48) at 10% filler level, and remained equivalent from 10 to 70% filler level. Both the modulus and hardness increased monotonically with filler level. In conclusion, silica particle-fused ceramic single-crystalline whiskers significantly reinforced dental core buildup composites. The reinforcement mechanisms appeared to be crack deflection and bridging by the whiskers. Whisker filler level had significant effects on the flexural strength, compressive strength, elastic modulus, and hardness of composites.

  1. Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT

    NASA Astrophysics Data System (ADS)

    Niu, Song; Chen, Su; Dong, Honggang; Zhao, Dongsheng; Zhang, Xiaosheng; Guo, Xin; Wang, Guoqiang

    2016-05-01

    Lap joining of 1-mm-thick Novelist AC 170 PX aluminum alloy to 1.2-mm-thick ST06 Z galvanized steel sheets for automotive applications was conducted by cold metal transfer advanced welding process with ER4043 and ER4047 filler wires. Under the optimized welding parameters with ER4043 filler wire, the tensile shear strength of joint was 189 MPa, reaching 89% of the aluminum alloy base metal. Microstructure and elemental distribution were characterized by optical metalloscope and electron probe microanalysis. The lap joints with ER4043 filler wire had smaller wetting angle and longer bonded line length with better wettability than with ER4047 filler wire during welding with same parameters. The needle-like Al-Fe-Si intermetallic compounds (IMCs) were spalled into the weld and brought negative effect to the tensile strength of joints. With increasing welding current, the needle-like IMCs grew longer and spread further into the weld, which would deteriorate the tensile shear strength.

  2. Effect of stainless steel chemical composition on brazing ability of filler metal

    NASA Astrophysics Data System (ADS)

    Miyazawa, Yasuyuki; Ohta, Kei; Nishiyama, Akira

    2014-08-01

    Many kinds of stainless steel have been used in the engineering field. So it is necessary to investigate the effect of SUS chemical compositions on the brazing ability of filler metal. In this study, SUS315J containing Cr, Ni, Si, Cu, and Mo was employed as a base metal. Excellent spreading ability of the molten nickel-based brazing filler on SUS315J was obtained as compared with that on SUS316. Copper and silicon influenced the significant spreading ability of the filler.

  3. Kinetics of hydration properties of meat emulsions containing various fillers during smokehouse cooking.

    PubMed

    Correia, L R; Mittal, G S

    1991-01-01

    The cooking kinetics of meat emulsions containing various fillers was determined by monitoring changes in hydration properties such as cooking loss and water-holding capacity during smokehouse cooking. Press juice, consumer cook test and emulsion stability of cooked product were also determined. The fillers used were buttermilk powder, corn starch, microcrystalline cellulose, modified corn starch, modified wheat flour, soy-protein concentrate and whey-protein concentrate. The cooking process was modelled using reaction kinetics and Eyring's absolute reaction rate theory. Enthalpy and entropy changes of activation were calculated for various properties and fillers.

  4. Effect of Filler Concentration on Thermal Stability of Vinyl Copolymer Elastomer (VCE) Composites

    SciTech Connect

    Yang, Dali; Hubbard, Kevin Mark; Devlin, David James; Henderson, Kevin C.; Pacheco, Robin Montoya

    2015-03-06

    To study the thermal stability of vinyl copolymer elastomer (VCE) in its composite form, systematic TGA characterizations were conducted in both nonisothermal and isothermal modes. The effects of filler concentration on the aging behaviors of the VCE/filler composites were investigated under nitroplasticizer (NP) environment. FTIR characterization was used to probe the structural changes in the VCE polymer before and after the thermal treatments. This study suggests that the filler concentration significantly deteriorates the thermal stability of NP at a moderate temperature (< 70 °C). The degradation of NP, in turn, accelerates the aging process of the VCE polymer in its composite form.

  5. Efficacy and durability of hyaluronic acid fillers for malar enhancement: a prospective, randomized, spilt-face clinical controlled trial.

    PubMed

    Jeong, Ki Heon; Gwak, Min Jae; Moon, Sung Kyung; Lee, Sang Jun; Shin, Min Kyung

    2017-01-31

    Various hyaluronic acid fillers can be used for facial attenuation and rejuvenation. The efficacy and durability of hyaluronic acid fillers are of major concern to dermatologists and patients. This study aimed to evaluate three dimensional morphology, tissue distribution, and changes in volume after injection of two different hyaluronic acid fillers. Ten Korean women were enrolled in this study. Each subject was injected with monophasic hyaluronic acid filler in one malar area and biphasic filler in the other. Clinical outcome was measured before and after injection, and after 2, 4, 6, 8, 12, and 24 weeks, using the Global Aesthetic Improvement Scale, photographs and Moire's topography. Facial magnetic resonance imaging (MRI) was performed twice over six months. Both products showed good results after injection and demonstrated good durability over time. MRI was a useful modality for assessing tissue distribution and volume changes. The effects and durability after injection of monophasic hyaluronic acid filler and biphasic hyaluronic acid filler are generally comparable.

  6. Development of a High Chromium Ni-Base Filler Metal Resistant to Ductility Dip Cracking and Solidification Cracking

    NASA Astrophysics Data System (ADS)

    Hope, Adam T.

    Many nuclear reactor components previously constructed with Ni-based alloys containing 20 wt% Cr have been found to be susceptible to stress corrosion cracking. The nuclear power industry now uses high chromium (˜30wt%) Ni-based filler metals to mitigate stress corrosion cracking. Current alloys are plagued with weldability issues, either solidification cracking or ductility dip cracking (DDC). Solidification cracking is related to solidification temperature range and the DDC is related to the fraction eutectic present in the microstructure. It was determined that an optimal alloy should have a solidification temperature range less than 150°C and at least 2% volume fraction eutectic. Due to the nature of the Nb rich eutectic that forms, it is difficult to avoid both cracking types simultaneously. Through computational modeling, alternative eutectic forming elements, Hf and Ta, have been identified as replacements for Nb in such alloys. Compositions have been optimized through a combination of computational and experimental techniques combined with a design of experiment methodology. Small buttons were melted using commercially pure materials in a copper hearth to obtain the desired compositions. These buttons were then subjected to a gas tungsten arc spot weld. A type C thermocouple was used to acquire the cooling history during the solidification process. The cooling curves were processed using Single Sensor Differential Thermal Analysis to determine the solidification temperature range, and indicator of solidification cracking susceptibility. Metallography was performed to determine the fraction eutectic present, an indicator of DDC resistance. The optimal level of Hf to resist cracking was found to be 0.25 wt%. The optimal level of Ta was found to be 4 wt%. gamma/MC type eutectics were found to form first in all Nb, Ta, and Hf-bearing compositions. Depending on Fe and Cr content, gamma/Laves eutectic was sometimes found in Nb and Ta-bearing compositions, while

  7. Elastomer coated filler and composites thereof comprising at least 60% by weight of a hydrated filler and an elastomer containing an acid substituent

    NASA Technical Reports Server (NTRS)

    Mueller, W. A.; Ingham, J. D.; Reilly, W. W. (Inventor)

    1983-01-01

    The impact resistance of flame retardant composites, especially thermoplastic molding: compounds containing over 60% hydrated mineral filler such as Al(OH)3 or Mg(OH)2 as improved by coating the filler with 1 to 20% of an elastomer. The composite will fail by crazing or shearing rather than by brittle fracture. A well bonded elastomeric interphase resulted by utilizing acidic substituted resins such as ethyl-hexyl acrylate-acrylic acid copolymers which bond to and are cross-linked by the basic filler particles. Further improvement in impact resistance was provided by incorporating 1 to 10% of a resin fiber reinforcement such as polyvinyl alcohol fibers that decompose to yield at least 30% water when heated to decomposition temperature.

  8. Cytotoxicity of Resin Composites Containing Bioactive Glass Fillers

    PubMed Central

    Salehi, Satin; Gwinner, Fernanda; Mitchell, John C; Pfeifer, Carmem; Ferracane, Jack L

    2015-01-01

    Objective To determine the in vitro cytotoxicity of dental composites containing bioactive glass fillers. Methods Dental composites (50:50 Bis-GMA/TEGDMA resin: 72.5wt% filler, 67.5%Sr-glass and 5% OX50) containing different concentrations (0, 5, 10 and 15 wt %) of two sol-gel bioactive glasses, BAG65 (65 mole% SiO2, 31 mole% CaO, 4 mole% P2O5) and BAG62 (3 mole% F added) were evaluated for cytotoxicity using Alamar Blue assay. First, composite extracts were obtained from 7 day incubations of composite in cell culture medium at 37° C. Undifferentiated pulp cells (OD-21) were exposed to dilutions of the original extracts for 3, 5, and 7 days. Then freshly cured composite disks were incubated with OD-21 cells (n=5) for 2 days. Subsequently, fresh composite disks were incubated in culture medium at 37°C for 7 days, and then the extracted disks were incubated with OD-21 cells for 2 days. Finally, fresh composites disks were light cured for 3, 5, and 20 seconds and incubated with OD-21 cells (n=5) for 1, 3, 5, and 7 days. To verify that the three different curing modes produced different levels of degree of conversion (DC), the DC of each composite was determined by FTIR. Groups (n=5) were compared with ANOVA/Tukey’s (α≤0.05). Results Extracts from all composites significantly reduced cell viability until a dilution of 1:8 or lower, where the extract became equal to the control. All freshly-cured composites showed significantly reduced cell viability at two days. However, no reduction in cell viability was observed for any composite that had been previously soaked in media before exposure to the cells. Composites with reduced DC (3 s vs. 20 s cure), as verified by FTIR, showed significantly reduced cell viability. Significance The results show that the composites, independent of composition, had equivalent potency in terms of reducing the viability of the cells in culture. Soaking the composites for 7 days before exposing them to the cells suggested that the

  9. Stability Enhancement of Polymeric Sensing Films Using Fillers

    NASA Technical Reports Server (NTRS)

    Lin, Brian; Shevade, Abhijit; Ryan, Margaret Amy; Kisor, Adam; Yen, Shiao-Pin; Manatt, Kenneth; Homer, Margie; Fleurial, Jean-Pierre

    2006-01-01

    Experiments have shown the stability enhancement of polymeric sensing films on mixing the polymer with colloidal filler particles (submicron-sized) of carbon black, silver, titanium dioxide, and fumed silicon dioxide. The polymer films are candidates for potential use as sensing media in micro/nano chemical sensor devices. The need for stability enhancement of polymer sensing films arises because such films have been found to exhibit unpredictable changes in sensing activity over time, which could result in a possible failure of the sensor device. The changes in the physical properties of a polymer sensing film caused by the sorption of a target molecule can be measured by any of several established transduction techniques: electrochemical, optical, calorimetric, or piezoelectric, for example. The transduction technique used in the current polymer stability experiments is based on piezoelectric principles using a quartz-crystal microbalance (QCM). The surface of the QCM is coated with the polymer, and the mass uptake by the polymer film causes a change in the oscillating frequency of the quartz crystal. The polymer used for the current study is ethyl cellulose. The polymer/ polymer composite solutions were prepared in 1,3 dioxolane solvent. The filler concentration was fixed at 10 weight percent for the composites. The polymer or polymer composite solutions were cast on the quartz crystal having a fundamental frequency of about 6 MHz. The coated crystal was subjected to a multistage drying process to remove all measurable traces of the solvent. In each experiment, the frequency of oscillation was measured while the QCM was exposed to clean, dry, flowing air for about 30 minutes, then to air containing a known concentration of isopropanol for about 30 minutes, then again to clean dry air for about 30 minutes, and so forth. This cycle of measurements for varying isopropanol concentrations was repeated at intervals for several months. The figure depicts some of the

  10. A Study on the Preparation of Regular Multiple Micro-Electrolysis Filler and the Application in Pretreatment of Oil Refinery Wastewater

    PubMed Central

    Yang, Ruihong; ZHU, Jianzhong; Li, Yingliu; Zhang, Hui

    2016-01-01

    Through a variety of material screening experiments, Al was selected as the added metal and constituted a multiple micro-electrolysis system of Fe/C/Al. The metal proportion of alloy-structured filler was also analyzed with the best Fe/C/Al ratio of 3:1:1. The regular Fe/C/Al multiple micro-electrolysis fillers were prepared using a high-temperature anaerobic roasting method. The optimum conditions for oil refinery wastewater treated by Fe/C/Al multiple micro-electrolysis were determined to be an initial pH value of 3, reaction time of 80 min, and 0.05 mol/L Na2SO4 additive concentration. The reaction mechanism of the treatment of oil refinery wastewater by Fe/C/Al micro-electrolysis was investigated. The process of the treatment of oil refinery wastewater with multiple micro-electrolysis conforms to the third-order reaction kinetics. The gas chromatography–mass spectrometry (GC–MS) used to analyze the organic compounds of the oil refinery wastewater before and after treatment and the Ultraviolet–visible spectroscopy (UV–VIS) absorption spectrum analyzed the degradation process of organic compounds in oil refinery wastewater. The treatment effect of Fe/C/Al multiple micro-electrolysis was examined in the continuous experiment under the optimum conditions, which showed high organic compound removal and stable treatment efficiency. PMID:27136574

  11. The structure and properties of filler metal-free laser beam welded joints in steel S700MC subjected to TMCP

    NASA Astrophysics Data System (ADS)

    Górka, Jacek; Stano, Sebastian

    2016-12-01

    The research-related tests aimed to determine the effect of filer-metal free laser beam welding on the structure and properties of 10 mm thick steel S700MC subjected to the Thermo-Mechanical Control Process (TMCP). The nondestructive tests revealed that the welded joints represented quality level B according to the requirements of standard 13919-1. The destructive tests revealed that the joints were characterised by tensile strength being by approximately 5% lower than that of the base material. The tests of thin foils performed using a high-resolution scanning transmission electron microscope revealed that filler metal-free welding led to the increased amount of alloying microagents (Ti and Nb) in the weld (particularly near fusion line) in comparison with welding performed using a filler metal. The significant content of hardening phases in the welds during cooling resulted in considerable precipitation hardening through finedispersive (Ti,Nb)(C,N) type precipitates (several nm in size) leading to the deterioration of plastic properties. The destructive tests revealed that the joints were characterised by tensile strength being by approximately 5% lower than that of the base material. The increase in the concentration of microagents responsible for steel hardening (Ti and Nb) also contributed to the decrease in weld toughness being below the allowed value of 25 J/cm2.

  12. A Study on the Preparation of Regular Multiple Micro-Electrolysis Filler and the Application in Pretreatment of Oil Refinery Wastewater.

    PubMed

    Yang, Ruihong; Zhu, Jianzhong; Li, Yingliu; Zhang, Hui

    2016-04-29

    Through a variety of material screening experiments, Al was selected as the added metal and constituted a multiple micro-electrolysis system of Fe/C/Al. The metal proportion of alloy-structured filler was also analyzed with the best Fe/C/Al ratio of 3:1:1. The regular Fe/C/Al multiple micro-electrolysis fillers were prepared using a high-temperature anaerobic roasting method. The optimum conditions for oil refinery wastewater treated by Fe/C/Al multiple micro-electrolysis were determined to be an initial pH value of 3, reaction time of 80 min, and 0.05 mol/L Na₂SO₄ additive concentration. The reaction mechanism of the treatment of oil refinery wastewater by Fe/C/Al micro-electrolysis was investigated. The process of the treatment of oil refinery wastewater with multiple micro-electrolysis conforms to the third-order reaction kinetics. The gas chromatography-mass spectrometry (GC-MS) used to analyze the organic compounds of the oil refinery wastewater before and after treatment and the Ultraviolet-visible spectroscopy (UV-VIS) absorption spectrum analyzed the degradation process of organic compounds in oil refinery wastewater. The treatment effect of Fe/C/Al multiple micro-electrolysis was examined in the continuous experiment under the optimum conditions, which showed high organic compound removal and stable treatment efficiency.

  13. Application of waste bulk moulded composite (BMC) as a filler for isotactic polypropylene composites.

    PubMed

    Barczewski, Mateusz; Matykiewicz, Danuta; Andrzejewski, Jacek; Skórczewska, Katarzyna

    2016-05-01

    The aim of this study was to produce isotactic polypropylene based composites filled with waste thermosetting bulk moulded composite (BMC). The influence of BMC waste addition (5, 10, 20 wt%) on composites structure and properties was investigated. Moreover, additional studies of chemical treatment of the filler were prepared. Modification of BMC waste by calcium stearate (CaSt) powder allows to assess the possibility of the production of composites with better dispersion of the filler and more uniform properties. The mechanical, processing, and thermal properties, as well as structural investigations were examined by means of static tensile test, Dynstat impact strength test, differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS), melt flow index (MFI) and scanning electron microscopy (SEM). Developed composites with different amounts of non-reactive filler exhibited satisfactory thermal and mechanical properties. Moreover, application of the low cost modifier (CaSt) allows to obtain composites with better dispersion of the filler and improved processability.

  14. Effect of elastic filler on the fatigue failure of thermoplastic polyurethane film at low temperature

    NASA Astrophysics Data System (ADS)

    Grishetskii, I. V.; Parfeev, V. M.; Erykalova, T. A.; Borisova, E. Yu.

    1989-11-01

    It was established by mathematical modeling of the curves of spectral transmissivity and by comparing them with experiments that in the mixture of polyurethane with caoutchouc an increase of the volume fraction of filler entails changes of the characteristic dimensions of its particles. With small volume fractions of filler (less than 10%), in consequence of the predominantly small size of the impurities, the mechanism of quasibrittle failure is realized without development of bulk damage to the mixture. When the mixture contains 20-30% filler, satisfactory static elastic and strength properties are retained, and in case of fatigue a considerable amount of damage accumulates and the mechanism of inhibiting macrocracks on the boundaries of impurities begins to act. When the proportion of filler increases further, the elastic and strength properties of the mixture are rapidly impaired, and as a consequence the material becomes practically unusable in operation.

  15. Adjustable high emittance gap filler. [reentry shielding for space shuttle vehicles

    NASA Technical Reports Server (NTRS)

    Leiser, D. B.; Stewart, D. A.; Smith, M.; Estrella, C. A.; Goldstein, H. E. (Inventor)

    1981-01-01

    A flexible, adjustable refractory filler is disclosed for filling gaps between ceramic tiles forming the heat shield of a space shuttle vehicle, to protect its aluminum skin during atmospheric reentry. The easily installed and replaced filler consists essentially of a strip of ceramic cloth coated, at least along both its longitudinal edges with a room temperature vulcanizable silicone rubber compound with a high emittance colored pigment. The filler may have one or more layers as the gap width requires. Preferred materials are basket weave aluminoborosilicate cloth, and a rubber compounded with silicon tetraboride as the emittance agent and finely divided borosilicate glass containing about 7.5% B2O3 as high temperature binder. The filler cloth strip or tape is cut to proper width and length, inserted into the gap, and fastened with previously applied drops of silicone rubber adhesive.

  16. Mechanical behavior of glass fiber polyester hybrid composite filled with natural fillers

    NASA Astrophysics Data System (ADS)

    Gupta, G.; Gupta, A.; Dhanola, A.; Raturi, A.

    2016-09-01

    Now-a-days, the natural fibers and fillers from renewable natural resources offer the potential to act as a reinforcing material for polymer composite material alternative to the use of synthetic fiber like as; glass, carbon and other man-made fibers. Among various natural fibers and fillers like banana, wheat straw, rice husk, wood powder, sisal, jute, hemp etc. are the most widely used natural fibers and fillers due to its advantages like easy availability, low density, low production cost and reasonable physical and mechanical properties This research work presents the effect of natural fillers loading with 5%, 10% and 15% on mechanical behavior of polyester based hybrid composites. The result of test depicted that hybrid composite has far better properties than single fibre glass reinforced composite under impact and flexural loads. However it is found that the hybrid composite have better strength as compared to single glass fibre composites.

  17. Foreign Body Granulomas after the Use of Dermal Fillers: Pathophysiology, Clinical Appearance, Histologic Features, and Treatment

    PubMed Central

    Lee, Jeong Min

    2015-01-01

    A foreign body granuloma is a non-allergic chronic inflammatory reaction that is mainly composed of multinucleated giant cells. Foreign body granulomas may occur after the administration of any dermal filler. Factors such as the volume of the injection, impurities present in the fillers, and the physical properties of fillers affect granuloma formation. The formation of granulomas involves five phases: protein adsorption, macrophage adhesion, macrophage fusion, and crosstalk. The clinical and pathologic features of granulomas vary depending on the type of filler that causes them. Foreign body granulomas can be treated effectively with intralesional corticosteroid injections. Surgical excisions of granulomas tend to be incomplete because granulomas have ill-defined borders and moreover, surgical excisions may leave scars and deformities. PMID:25798398

  18. Effect of PMMA filler particles addition on the physical properties of resin composite.

    PubMed

    Kondo, Yoshiko; Takagaki, Tomohiro; Okuda, Makoto; Ikeda, Masaomi; Kadoma, Yoshinori; Yamauchi, Junichi; Okada, Koichi; Sadr, Alireza; Nikaido, Toru; Tagami, Junji

    2010-10-01

    The aim of this study was to evaluate the effect of additional polymethyl methacrylate (PMMA) fillers on the physical properties of experimental resin composites. PMMA particles (d=30 µm) were added to an experimental methacrylate-based resin composite in five concentrations of 0, 2.0, 4.8, 9.1, and 23.1 wt%. Properties such as contact angle, water sorption and compressive strength were measured and the fractured specimens were observed with a scanning electron microscope. The results showed that a small amount (2 wt%) of additional PMMA fillers inhibited the crack propagation and enhanced compressive strengths of the resin composites, without a significant change in water contact angle of surface or increased water sorption. However, in higher portions, the mechanical properties were not improved as a debonding at the interface between untreated fillers and the matrix, or failure within the organic filler could reduce the compressive yield strength of the composite.

  19. Electro-mechanical properties of hydrogel composites with micro- and nano-cellulose fillers

    NASA Astrophysics Data System (ADS)

    N, Mohamed Shahid U.; Deshpande, Abhijit P.; Lakshmana Rao, C.

    2015-09-01

    Stimuli responsive cross-linked hydrogels are of great interest for applications in diverse fields such as sensors and biomaterials. In this study, we investigate polymer composites filled with cellulose fillers. The celluloses used in making the composites were a microcrystalline cellulose of commercial grade and cellulose nano-whiskers obtained through acid hydrolysis of microcrystalline cellulose. The filler concentration was varied and corresponding physical, mechanical and electro-mechanical characterization was carried out. The electro-mechanical properties were determined using a quasi-static method. The fillers not only enhance the mechanical properties of the composite by providing better reinforcement but also provide a quantitative electric potential in the composite. The measurements reveal that the polymer composites prepared from two different cellulose fillers possess a quantitative electric potential which can be utilized in biomedical applications. It is argued that the mechanism behind the quantitative electric potential in the composites is due to streaming potentials arising due to electrical double layer formation.

  20. Creep and Creep-Fatigue of Alloy 617 Weldments

    SciTech Connect

    Wright, Jill K.; Carroll, Laura J.; Wright, Richard N.

    2014-08-01

    Alloy 617 is the primary candidate material for the heat exchanger of a very high temperature gas cooled reactor intended to operate up to 950°C. While this alloy is currently qualified in the ASME Boiler and Pressure Vessel Code for non-nuclear construction, it is not currently allowed for use in nuclear designs. A draft Code Case to qualify Alloy 617 for nuclear pressure boundary applications was submitted in 1992, but was withdrawn prior to approval. Prior to withdrawal of the draft, comments were received indicating that there was insufficient knowledge of the creep and creep-fatigue behavior of Alloy 617 welds. In this report the results of recent experiments and analysis of the creep-rupture behavior of Alloy 617 welds prepared using the gas tungsten arc process with Alloy 617 filler wire. Low cycle fatigue and creep-fatigue properties of weldments are also discussed. The experiments cover a range of temperatures from 750 to 1000°C to support development of a new Code Case to qualify the material for elevated temperature nuclear design. Properties of the welded material are compared to results of extensive characterization of solution annealed plate base metal.

  1. Filler leachability of composites stored in distilled water or artificial saliva.

    PubMed

    Söderholm, K J; Mukherjee, R; Longmate, J

    1996-09-01

    Though dental composite materials leach filler elements when stored in distilled water, it is not known whether similar leaching occurs in saliva. The hypothesis to be tested was that due to ion exchange occurring at the filler surfaces, more filler elements leach from composites stored in a salt solution simulating saliva than from composites stored in distilled water. Another aim was to determine how matrix selection, filler composition, and filler silanization affect filler leachability of composites after storage in the simulated saliva and water media. We made 128 batches of experimental composites. Half of these used a bis-GMA/TEGDMA matrix and the other a UEDMA/TEGDMA matrix. Either silica or barium glass filler particles were incorporated into these matrices. Filler silanization was followed by a filler drying at 60 degrees C for 24 h. Half of the silanized particles received an additional heat treatment for 1 h at 110 degrees C in vacuum. One specimen per batch was stored in distilled water and the other in artificial saliva at 37 degrees C. After each 30-day interval for one year, the specimens were transferred to either freshly distilled water or newly mixed artificial saliva. The "old" solutions were analyzed by ICP for determination of the Si, Ba, and Al concentrations. Analysis of variance revealed that storage solution, filler composition, and total time in the storage solution had strong effects on the leachability (p < 0.0001 in all cases). The average monthly leakage of Si for quartz-filled composites was 0.22 +/- 0.20 microgram/mL (distilled water) and 2.80 +/- 1.20 microgram/mL (artificial saliva). For barium-glass-filled composites, the corresponding Si leaching values were 0.73 +/- 0.48 microgram/mL and 5.00 +/- 2.20 microgram/mL. The monthly means of the barium leaching values were 2.00 +/- 1.00 microgram/mL (distilled water) and 3.10 +/- 1.80 microgram/mL (artificial saliva). The large difference between leaching in artificial saliva and in

  2. Investigation of mineral filler effects on the aging process of asphalt mastics

    NASA Astrophysics Data System (ADS)

    Moraes, Raquel

    Aging of asphalt binders is induced by chemical and/or physicochemical changes during production of pavement and throughout its service life. Although binder aging in pavement always occurs while binder is in contact with aggregates and mineral filler, in most laboratory aging studies, and in current specifications, asphalt binders are individually aged without accounting for aggregate induced interactions. Past research has had conflicting findings, attributing both mitigating and/or catalytic effects to the presence of mineral filler in asphalt binder with regards to oxidative aging. Thus, in the present study it was hypothesized that evaluation of asphalt oxidative aging without regard to interactive effect of the presence of mineral filler is inadequate as a specification tool. Effects of mineral fillers on oxidative aging of asphalt is investigated by means of accelerated aging of mastics (asphalt and fillers) in Pressure Aging Vessel (PAV). Testing matrix included aging evaluation of mastics containing different fillers content, mineralogy, and surface area. Results showed that low-temperature behavior of aged mastic can be modified by controlling filler concentration and type. Fillers acts as an agent adsorbing heavy fractions of asphalt binder, therefore reducing stiffness and changing glass-transition temperature. Also, during oxidative aging of asphalt binders and mastics, both diffusion and adsorption mechanisms play a role in the rate of aging of asphaltic material. A method to characterize the behavior of mastics with aging was also developed by monitoring the mastics |G*| aging index (ratio of complex modulus before and after aging). Gel Permeation Chromatography (GPC) testing results supported mentioned findings regarding |G*| changes, as the presence of mineral filler appears to decelerate the rate of production of larger molecular size oxidation products in the binder phase of mastics. Implication of the findings is that change in molecular size

  3. Investigation of Thermostability of a Composite Resistive Material with Nanodimensional Carbon Fillers

    NASA Astrophysics Data System (ADS)

    Malinovskaya, T. D.; Vlasov, V. A.; Volokitin, G. G.; Melentyev, S. V.

    2014-06-01

    Thermostability of resistive materials based on polyurethane used as heat-liberating elements in the design of heating elements of thermoactive formworks is investigated. The application of polyurethane as a binder provides solid contact of polymer molecules with nanodimensional carbon fillers and their uniform distribution in a composite material. The influence of thermal treatment and dispersed fillers on the stability of electrophysical and thermophysical properties of carbon-filled polyurethane coatings is established.

  4. Crospovidone and Microcrystalline Cellulose: A Novel Description of Pharmaceutical Fillers in the Gastrointestinal Tract.

    PubMed

    Shaddy, Sophia M; Arnold, Michael A; Shilo, Konstantin; Frankel, Wendy L; Harzman, Alan E; Stanich, Peter P; Singhi, Aatur D; Yearsley, Martha M; Arnold, Christina A

    2017-04-01

    Crospovidone and microcrystalline cellulose (MCC) are pharmaceutical fillers well known in the pulmonary pathology literature. Fillers are inactive substances incorporated into medications to facilitate drug delivery. By examining 545 consecutive gastrointestinal surgical specimens from 302 patients between September 11, 2015 and October 23, 2015, we identified the fillers in 29 specimens from 26 patients. The control group consisted of an equal number of consecutive site-matched specimens collected during this same time. Pertinent clinicopathologic data were analyzed, and 1 case was subject to special stains. To confirm the histologic diagnosis, a variety of fillers and medications common to the patients were processed. The fillers were found in 9% of all patients, and there were no specific clinicopathologic associations. In the gastrointestinal tract, crospovidone is nonbirefringent and has a coral shape with each segment composed of a pink core and purple coat; MCC is brightly birefringent with matchstick shape and clear color. Identical material was seen in the processed crospovidone and MCC powders, as well as oxycodone-acetaminophen and omeprazole tablets. In summary, crospovidone and MCC are common, biologically inert, and they are most often seen in the small bowel. Their presence outside of the luminal bowel may serve as a surrogate marker for perforation. Awareness of their morphology is important to distinguish fillers from parasites, calcifications, and other medications, particularly those linked to mucosal injury. We report the unique histomorphologic profile of these fillers as a helpful diagnostic aide, and caution that the fillers have slightly divergent features when compared with those described in the lung.

  5. Magnetic and viscoelastic response of elastomers with hard magnetic filler

    NASA Astrophysics Data System (ADS)

    Kramarenko, E. Yu; Chertovich, A. V.; Stepanov, G. V.; Semisalova, A. S.; Makarova, L. A.; Perov, N. S.; Khokhlov, A. R.

    2015-03-01

    Magnetic elastomers (MEs) based on a silicone matrix and magnetically hard NdFeB particles have been synthesized and their magnetic and viscoelastic properties have been studied depending on the size and concentration of magnetic particles and the magnetizing field. It has been shown that magnetic particles can rotate in soft polymer matrix under applied magnetic field, this fact leading to some features in both magnetic and viscoelastic properties. In the maximum magnetic field used magnetization of MEs with smaller particles is larger while the coercivity is smaller due to higher mobility of the particles within the polymer matrix. Viscoelastic behavior is characterized by long relaxation times due to restructuring of the magnetic filler under the influence of an applied mechanical force and magnetic interactions. The storage and loss moduli of magnetically hard elastomers grow significantly with magnetizing field. The magnetic response of the magnetized samples depends on the mutual orientation of the external magnetic field and the internal sample magnetization. Due to the particle rotation within the polymer matrix, the loss factor increases abruptly when the magnetic field is turned on in the opposite direction to the sample magnetization, further decreasing with time. Moduli versus field dependences have minimum at non-zero field and are characterized by a high asymmetry with respect to the field direction.

  6. Characterization of a sustainable sulfur polymer concrete using activated fillers

    DOE PAGES

    Moon, Juhyuk; Kalb, Paul D.; Milian, Laurence; ...

    2016-01-02

    Sulfur polymer concrete (SPC) is a thermoplastic composite concrete consisting of chemically modified sulfur polymer and aggregates. This study focused on the characterization of a new SPC that has been developed as a sustainable construction material. It is made from industrial by-product sulfur that is modified with activated fillers of fly ash, petroleum refinery residual oil, and sand. Unlike conventional sulfur polymer cements made using dicyclopentadiene as a chemical modifier, the use of inexpensive industrial by-products enables the new SPC to cost-effectively produce sustainable, low-carbon, thermoplastic binder that can compete with conventional hydraulic cement concretes. A series of characterization analysesmore » was conducted including thermal analysis, X-ray diffraction, and spatially-resolved Xray absorption spectroscopy to confirm the polymerization of sulfur induced from the presence of the oil. In addition, mechanical testing, internal pore structure analysis, and scanning electron microscope studies evaluate the performance of this new SPC as a sustainable construction material with a reduced environmental impact.« less

  7. Characterization of a sustainable sulfur polymer concrete using activated fillers

    SciTech Connect

    Moon, Juhyuk; Kalb, Paul D.; Milian, Laurence; Northrup, Paul A.

    2016-01-02

    Sulfur polymer concrete (SPC) is a thermoplastic composite concrete consisting of chemically modified sulfur polymer and aggregates. This study focused on the characterization of a new SPC that has been developed as a sustainable construction material. It is made from industrial by-product sulfur that is modified with activated fillers of fly ash, petroleum refinery residual oil, and sand. Unlike conventional sulfur polymer cements made using dicyclopentadiene as a chemical modifier, the use of inexpensive industrial by-products enables the new SPC to cost-effectively produce sustainable, low-carbon, thermoplastic binder that can compete with conventional hydraulic cement concretes. A series of characterization analyses was conducted including thermal analysis, X-ray diffraction, and spatially-resolved Xray absorption spectroscopy to confirm the polymerization of sulfur induced from the presence of the oil. In addition, mechanical testing, internal pore structure analysis, and scanning electron microscope studies evaluate the performance of this new SPC as a sustainable construction material with a reduced environmental impact.

  8. Surface Treated Natural Fibres as Filler in Biocomposites

    NASA Astrophysics Data System (ADS)

    Schwarzova, I.; Stevulova, N.; Singovszka, E.; Terpakova, E.

    2015-11-01

    Biocomposites based on natural fibres as organic filler have been studied for several years because traditional building materials such as concrete are increasingly being replaced by advanced composite materials. Natural fibres are a potential replacement of glass fibres in composite materials. Inherent advantages such as low density, biodegradability and comparable specific mechanical properties make natural fibres an attractive option. However, limitations such as poor thermal stability, moisture absorption and poor compatibility with matrix are challenges that need to be resolved. The primary objective of this research was to study the effect of surface treatment on properties of hemp hurds like a natural lignocellulosic material and composites made thereof. Industrial hemp fibre is the one of the most suitable fibres for use in composite materials because of its good specific properties, as well as it being biologically degradable and CO2 neutral. Improving interfacial bonding between fibres and matrix is an important factor in using hemp fibres as reinforcement in composites. In order to improve interfacial bonding, modifications can be made to the hemp fibres to remove non- cellulosic compounds, separate hemp fibres from their bundles, and modify the fibre surface. This paper contains the comparison of FTIR spectra caused by combination of physical and chemical treatment of hemp material with unmodified sample. Modification of hemp hurds was carried out by NaOH solution and by ultrasonic treatment (deionized water and NaOH solution were used as the cleaning mediums).

  9. Experimental Evaluation of Cement Replacement Fillers on the Performance of Slurry Seal

    NASA Astrophysics Data System (ADS)

    Fakhri, Mansour; Alrezaei, Hossein Ali; Naji Almasi, Soroush

    2016-10-01

    Reducing the level of roads service is a process that starts from the first day of the operation of road and the slope of deterioration curve of road sustainability becomes faster with the passage of time. After building the road, adopting an economic approach in order to maintain the road is very important. Slurry seal as one type of protective asphalts that works by sealing inactive cracks of the road and increasing skid resistance is the most effective types of restoration with environmentally friendly behaviour. Fillers are responsible for adjusting set time in slurry seal. Cement is the most common filler used in slurry seal. Cements having suitable properties as a filler, has a very energy demanding manufacturing process and a notable amount of energy is used for manufacturing cement in the country annually. On the other hand, manufacturing process and application of cement have increased levels of pollutant gases, followed by significant environmental pollution. So in this study other options as a filler such as hydrated lime, stone powder and the slag from iron melting furnace were compared with two common types of cement (Portland and type-v cement) in the mixtures of slurry seal by wet abrasion and cohesion tests. Results indicated that, in both tests, lime and slag fillers had behaviours close to the cement filler.

  10. Plasma-modified graphene nanoplatelets and multiwalled carbon nanotubes as fillers for advanced rubber composites

    NASA Astrophysics Data System (ADS)

    Sicinski, M.; Gozdek, T.; Bielinski, D. M.; Szymanowski, H.; Kleczewska, J.; Piatkowska, A.

    2015-07-01

    In modern rubber industry, there still is a room for new fillers, which can improve the mechanical properties of the composites, or introduce a new function to the material. Modern fillers like carbon nanotubes or graphene nanoplatelets (GnP), are increasingly applied in advanced polymer composites technology. However, it might be hard to obtain a well dispersed system for such systems. The polymer matrix often exhibits higher surface free energy (SFE) level with the filler, which can cause problems with polymer-filler interphase adhesion. Filler particles are not wet properly by the polymer, and thus are easier to agglomerate. As a consequence, improvement in the mechanical properties is lower than expected. In this work, multi-walled carbon nanotubes (MWCNT) and GnP surface were modified with low-temperature plasma. Attempts were made to graft some functionalizing species on plasma-activated filler surface. The analysis of virgin and modified fillers’ SFE was carried out. MWCNT and GnP rubber composites were produced, and ultimately, their morphology and mechanical properties were studied.

  11. Interfacial reaction between alumina and Cu-Ti filler metal during reactive metal brazing

    SciTech Connect

    Bang, K.S. . Welding Research Center); Liu, S. . Center for Welding and Joining Research)

    1994-03-01

    If a chemical reaction at the interface can influence significantly the properties of a brazed joint using reactive filler metals, it is very important to understand which reaction occurs and how the reaction products grow at the interface. In this research, the interfacial reaction and the kinetics of reaction products growth in alumina brazing utilizing Cu-Ti filler metals were investigated. Cu-Ti filler metals reduced Al[sub 2]O[sub 3] to form TiO at the interface. Thermodynamically, reduction of Al[sub 2]O[sub 3] is possible through the dissolution of the aluminum by the filler metal. At 1,300 K, for example, interfacial reaction can proceed until the activity of aluminum reaches about 0.02 in Cu-20 at.-% Ti filler metal. With time, the TiO layer grew toward the center of the brazing filler metal following a parabolic rate law, at the cost of another complex oxide, presumably Ti[sub 3]Cu[sub 3]O, which formed next to the TiO. The activation energy of TiO growth was 208 kJ/mol (50 kcal/mol), which corresponds to the activation energy of oxygen diffusion in the TiO. Therefore, it appears likely that the growth of TiO is controlled by oxygen diffusion.

  12. Enhanced dielectric performance in polymer composite films with carbon nanotube-reduced graphene oxide hybrid filler.

    PubMed

    Kim, Jin-Young; Kim, TaeYoung; Suk, Ji Won; Chou, Harry; Jang, Ji-Hoon; Lee, Jong Ho; Kholmanov, Iskandar N; Akinwande, Deji; Ruoff, Rodney S

    2014-08-27

    The electrical conductivity and the specific surface area of conductive fillers in conductor-insulator composite films can drastically improve the dielectric performance of those films through changing their polarization density by interfacial polarization. We have made a polymer composite film with a hybrid conductive filler material made of carbon nanotubes grown onto reduced graphene oxide platelets (rG-O/CNT). We report the effect of the rG-O/CNT hybrid filler on the dielectric performance of the composite film. The composite film had a dielectric constant of 32 with a dielectric loss of 0.051 at 0.062 wt% rG-O/CNT filler and 100 Hz, while the neat polymer film gave a dielectric constant of 15 with a dielectric loss of 0.036. This is attributed to the increased electrical conductivity and specific surface area of the rG-O/CNT hybrid filler, which results in an increase in interfacial polarization density between the hybrid filler and the polymer.

  13. Nanoparticle fillers obtained from wood processing wastes for reinforcing of paper

    NASA Astrophysics Data System (ADS)

    Laka, Marianna; Vikele, Laura; Rozenberga, Linda; Janceva, Sarmite

    2016-05-01

    Paper sheets were produced from bleached kraft pulp, and office and newsprint waste paper. Nanoparticles from black alder bark, grey alder bark and pine bark as well as birch sawdust were obtained for using them as reinforcing fillers in paper. Non-extracted bark and that extracted in biorefinery were used. For producing nanoparticles, the materials were destructed using the thermocatalytic destruction method and then dispersed in water medium in a ball mill. At a sufficient concentration, gel-like dispersions were obtained, which contained nanoparticles with the size ~300 nm. The dispersions were introduced in paper furnish in different amounts. It has been established that all the nanoparticle fillers increase the tensile index and burst index in dry and wet states. The nanoparticle fillers from extracted bark increase the mechanical indices to a higher extent. At 20% filler content, tensile index in a dry state increases in the case of non-extracted grey alder bark, black alder bark and pine bark by 28, 30 and 15%, and in the case of extracted ones - by 44, 40 and 30%, respectively; the burst index increases by 78, 19 and 4%, and 91, 25 and 14%, respectively. The nanoparticle filler from birch sawdust increases the tensile strength in a dry state by 9% and burst index by 20%. The obtained nanoparticle fillers slightly improve also the water resistance of paper.

  14. Thermal properties of oil palm nano filler/kenaf reinforced epoxy hybrid nanocomposites

    NASA Astrophysics Data System (ADS)

    Saba, N.; Paridah, M. T.; Abdan, K.; Ibrahim, N. A.

    2016-11-01

    The aim of this research study was to fabricate nano oil palm empty fruit bunch (OPEFB)/kenaf/epoxy hybrid nanocomposites and to make comparative study on the thermal properties of nano OPEFB/kenaf/epoxy hybrid nanocomposites with the montmorillonite (MMT)/kenaf/epoxy hybrid nanocomposites and organically modified MMT (OMMT)/kenaf/epoxy hybrid nanocomposites. Epoxy based kenaf hybrid nanocomposites was prepared by dispersing the nano filler (nano OPEFB filler, MMT, OMMT) at 3% loading through high speed mechanical stirrer followed by hand lay-up technique. Thermal properties of hybrid nanocomposites were analyzed through thermogravimetry analyzer (TGA), and differential scanning calorimetry (DSC). Obtained results specified that addition of nano OPEFB filler improves the thermal stability and char yield of kenaf/epoxy composites. Furthermore, the increase in decomposition temperature by the nano OPEFB filler was quite comparable to the MMT/kenaf/epoxy but relatively less than OMMT/kenaf/epoxy hybrid nanocomposites. We concluded from overall consequences that the nano OPEFB filler can be used as the promising and innovative alternative of existing expensive nano filler, with relatively lesser impact on the environment having marked pronounced impact on the construction, automotive, aerospace, electronics and semiconducting sectors as future industries based on bio-wastes with satisfactory light weight and thermal stability on other side.

  15. The Influence of Chicken Egg Shell as Fillers on Biocomposite Acrylic Resin for Denture Based

    NASA Astrophysics Data System (ADS)

    Lubis, M.; Ginting, M. H. S.; Dalimunthe, N. F.; Hasibuan, D. M. T.; Sastrodihardjo, S.

    2017-03-01

    This research was conducted to discover the influence of the addition of chicken egg shells microparticle as filler on the mechanical properties such as modulus of elasticity, modulus of rapture and particle size analysis on biocomposite acrylic resin for denture based. The raw materials used in this research were acrylic resin, egg shell, cold mold seals, gypsum, Vaseline and wax. The process of making biocomposite acrylic resin for denture based with mix the acrylic resin in ratio 2:1 (w/w). Then added the microparticle filler 0,10,20,30 (%w) to mold and boil in 75°C for 90 minutes and increase the temperature to 90 °C for 30 minutes. Took the sample and let it dried. The results of research showed the increase of modulus elasticity and modulus of rapture. The modulus of elasticity showed a very significant increase by adding fillers 10% of 2.123 GPa, which was only 1.932 GPa without adding the filler of chicken egg shells. For modulus of rapture showed the increase by adding fillers 20% of 48,311MPa, which was only 46,865 GPa without adding the filler of chicken egg shells

  16. Dermal fillers in aesthetics: an overview of adverse events and treatment approaches

    PubMed Central

    Funt, David; Pavicic, Tatjana

    2013-01-01

    Background The ever-expanding range of dermal filler products for aesthetic soft tissue augmentation is of benefit for patients and physicians, but as indications and the number of procedures performed increase, the number of complications will likely also increase. Objective To describe potential adverse events associated with dermal fillers and to provide structured and clear guidance on their treatment and avoidance. Methods Reports of dermal filler complications in the medical literature were reviewed and, based on the publications retrieved and the authors’ extensive experience, recommendations for avoiding and managing complications are provided. Results Different dermal fillers have widely varying properties, associated risks, and injection requirements. All dermal fillers have the potential to cause complications. Most are related to volume and technique, though some are associated with the material itself. The majority of adverse reactions are mild and transient, such as bruising and trauma-related edema. Serious adverse events are rare, and most are avoidable with proper planning and technique. Conclusion For optimum outcomes, aesthetic physicians should have a detailed understanding of facial anatomy; the individual characteristics of available fillers; their indications, contraindications, benefits, and drawbacks; and ways to prevent and avoid potential complications. PMID:24363560

  17. Study on the Functionality of Nano-Precipitated Calcium Carbonate as Filler in Thermoplastics

    NASA Astrophysics Data System (ADS)

    Basilia, Blessie A.; Panganiban, Marian Elaine G.; Collado, Archilles Allen V. C.; Pesigan, Michael Oliver D.; de Yro, Persia Ada

    This research aims to investigate the functionality of nano-precipitated calcium carbonate (NPCC) as filler in thermoplastic resins based on property enhancement. Three types of thermoplastics were used: polyethylene (PE), polypropylene (PP) and polyvinyl chloride (PVC). The resins were evaluated by determining the effect of different NPCC loading on the chemical structure, thermal and mechanical properties of thermoplastics. Results showed that there was an interfacial bonding with the NPCC surface and the thermoplastics. Change in absorption peak and area were predominant in the PVC filled composite. There was a decreased in crystallinity of the PE and PP with the addition of filler. Tremendous increase on the tensile and impact strength was exhibited by the NPCC filled PVC composites while PE and PP composites maintained a slight increase in their mechanical properties. Nano-sized filler was proven to improve the mechanical properties of thermoplastics compared with micron-sized filler because nano-sized filler has larger interfacial area between the filler and the polymer matrix.

  18. Sensing and actuating capabilities of a shape memory polymer composite integrated with hybrid filler

    NASA Astrophysics Data System (ADS)

    Lu, Haibao; Yu, Kai; Liu, Yanju; Leng, Jinsong

    2010-06-01

    In this paper, hybrid fillers, including carbon black (CB) and chopped short carbon fibers (SCF), are integrated into a styrene-based shape memory polymer (SMP) with sensing and actuating capabilities. The hybrid filler is expected to transform insulating SMP into conducting. Static mechanical properties of the SMP composites containing various filler concentrations of hybrid filler reinforcement are studied first, and it is theoretically and experimentally confirmed that the mechanical properties are significantly improved by a factor of filler content of SCF. The excellent electrical properties of this novel type of SMP composite are determined by a four-point-probe method. As a consequence, the sensing properties of SMP composite filled with 5 wt% CB and 2 wt% SCF are characterized by functions of temperature and strain. These two experimental results both aid the use of SMP composites as sensors that respond to changes in temperature or mechanical loads. On the other hand, the actuating capability of SMP composites is also validated and demonstrated. The dynamic mechanical analysis result reveals that the output strength of SMP composites is improved with an increase in filler content of SCF. The actuating capability of SMP composites is subsequently demonstrated in a series of photographs.

  19. Aluminum Alloy and Article Cast Therefrom

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2003-01-01

    A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14 - 25.0, Copper 5.5 - 8.0, Iron 0.05 - 1.2, Magnesium 0.5 - 1.5, Nickel 0.05 - 0.9, Manganese 0.05 - 1.0, Titanium 0.05 - 1.2, Zirconium 0.05 - 1.2, Vanadium 0.05 - 1.2, Zinc 0.05 - 0.9, Phosphorus 0.001 - 0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10 - 25, and the copper-to-magnesium ratio is 4 - 15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2, crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.

  20. Heat-resistant coatings for niobium and niobium-base alloys (review)

    SciTech Connect

    Dzyadykevich, Y.V.

    1986-06-01

    The author shows that it is possible to formulate the directions in developments whose purpose is to increase the heat resistance of niobium and niobium-base alloys. These include the creation of a barrier layer for retarding undesirable diffusion processes at the coating-base interface, the formation on niobium alloy parts of alloy silicide layers, the obtaining on parts operating at temperatures above 1300 C of a coating of molybdenum disilicide, the application to previously siliconized niobium alloys of a barrier layer of heterophase coatings, the matrix of which is a low-melting component and the filler refractory compounds, and the addition to the oxidizing gaseous medium of various additions increasing the service life of the protective coating.