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Sample records for age hardening aluminum

  1. Hydrogen effects on the age hardening behavior of 2024 aluminum

    NASA Technical Reports Server (NTRS)

    Wagner, J. A.; Louthan, M. R., Jr.; Sisson, R. D., Jr.

    1986-01-01

    It has been found that the fatigue crack growth rate in aluminum alloys increases significantly in the presence of moisture. This phenomenon along with a moisture effect observed in another context has been attributed to 'embrittlement' of the aluminum by absorbed hydrogen generated by the reaction of moisture with freshly exposed aluminum. A description is given of a number of age hardening experiments involving 2024 aluminum. These experiments show that a mechanism related to the segregation of absorbed hydrogen to the coherent theta-double-prime interfaces may account for the observed reduction in fatigue life. It is pointed out that this segregation promotes a loss of coherency in the hydrogen rich region at a fatigue crack tip. Subsequently, the loss of coherency causes local softening and reduces fatigue life.

  2. YIELD STRENGTH PREDICTION FOR RAPID AGE-HARDENING HEAT TREATMENT OF ALUMINUM ALLOYS

    SciTech Connect

    Yin, Hebi; Sabau, Adrian S; Ludtka, Gerard Michael; Skszek, Timothy; Niu, X

    2013-01-01

    A constitutive model has been developed to predict the yield strength aging curves for aluminum casting alloys during non-isothermal age-hardening processes. The model provides the specific relationship between the process variables and yield strength. Several aging heat treatment scenarios have been investigated using the proposed model, including two-step aging recipes. Two-step aging heat treatments involve a low temperature regime to promote nucleation of secondary phases and a second step at higher temperature for the growth of the secondary phases. The predicted results show that yield strength of approximately 300MPa might be obtained in shorter aging time, of approximately 30 minutes. Thus, better mechanical properties can be obtained by optimizing the time-temperature schedules for the precipitation hardening process of heat treatable aluminum alloys.

  3. Precipitation hardening in aluminum alloy 6022

    SciTech Connect

    Miao, W.F.; Laughlin, D.E.

    1999-03-05

    Although the precipitation process in Al-Mg-Si alloys has been extensively studied, the understanding of the hardening process is still incomplete, since any change in composition, processing and aging practices, etc., could affect the precipitation hardening behavior. In this paper, hardness measurements, differential scanning calorimetry and transmission electron microscopy have been utilized to study the precipitation hardening behavior in aluminum alloy 6022.

  4. Inhibition of environmental fatigue crack propagation in age-hardenable aluminum alloys

    NASA Astrophysics Data System (ADS)

    Warner, Jenifer S.

    Age-hardenable aluminum alloys, such as C47A-T86 (Al-Cu-Li) and 7075-T651 (Al-Zn-Mg-Cu), used in aerospace structures are susceptible to environment assisted fatigue crack propagation (EFCP) by hydrogen environment embrittlement. This research demonstrates effective inhibition of EFCP in C47A-T86 and 7075-T651 under both full immersion in aqueous chloride solution and atmospheric exposure which more accurately describes aircraft service conditions. Inhibition is attributed to the presence of a crack tip passive film reducing H production and uptake, as explained by the film rupture-hydrogen embrittlement mechanism, and can be accomplished through both addition of a passivating ion (ion-assisted inhibition) and localized-alloy corrosion creating passivating conditions (self inhibition). Addition of molybdate to both bulk chloride solution and surface chloride droplets eliminates the effect of environment on fatigue crack propagation in C47A-T86 and 7075-1651 at sufficiently low loading frequencies and high stress ratio by yielding crack growth rates equivalent to those for fatigue in ultra high vacuum. The preeminent corrosion inhibitor, chromate, has not been reported to produce such complete inhibition. Inhibition is promoted by reduced loading frequency, increased crack tip molybdate concentration, and potential at or anodic to free corrosion; each of which favors passivity. The inhibiting effect of molybdate parallels chromate, establishing molybdate as a viable chromate replacement inhibitor. The ability of molybdate to inhibit EFCP is enhanced by atmospheric exposures producing surface electrolyte droplets; crack growth rates are reduced by an order of magnitude under loading frequencies as high as 30 Hz, a frequency at which inhibition was not possible under full immersion. Al-Cu-Mg/Li alloys, including 2024-T351, are capable of self inhibition of EFCP. This behavior is attributed to localized corrosion through dealloying of anodic Al2CuMg or Al2Cu

  5. Friction Stir Welding of Age-Hardenable Aluminum Alloys: A Parametric Approach Using RSM Based GRA Coupled With PCA

    NASA Astrophysics Data System (ADS)

    Vijayan, D.; Rao, V. S.

    2014-04-01

    Age-hardenable aluminum alloys, primarily used in the aerospace, automobile and marine industries (2×××, 6××× and 7×××), can be welded using solid-state welding techniques. Friction stir welding is an emerging solid-state welding technique used to join both similar and dissimilar materials. The strength of a friction stir welded joint depends on the joining process parameters. Therefore, a combination of the statistical techniques of a response surface methodology based on a grey relational analysis coupled to a principal component analysis was proposed to select the process parameters suitable for joining AA 2024 and AA 6061 aluminum alloys via friction stir welding. The significant process parameters, such as rotational speed, welding speed, axial load and pin shapes (PS) were considered during the statistical experiment. The results indicate that the square PS plays a vital role and yields an ultimate tensile strength of 141 MPa for an elongation of 12 % versus cylinder and taper pin profiles. The root cause for joint strength loss and fracture mode was analyzed using scanning electron microscopy. Severe material flow during macro defects, such as pin holes and porosity, degrades the joint strength by approximately 44 % for AA 2024 and 51 % for AA 6061 fabricated FS-welded aluminum alloys relative to the base material. The results of this approach are useful for accurately controlling the response and optimize the process parameters.

  6. Precipitation, strength and work hardening of age hardened aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ryen, Ø.; Holmedal, B.; Marthinsen, K.; Furu, T.

    2015-08-01

    The strength and work hardening of age hardened AA6063 and AA6082 alloys have been investigated in terms of a detailed characterization of precipitate and dislocation structures obtained by TEM and SEM. Tensile and compression tests were performed at as quenched, peak aged and severely aged conditions. A strong work hardening in the as quenched condition was found, similar to AlMg alloys with twice as much alloying elements in solid solution. It was found that the initial work hardening rate and the critical failure strain are both smallest at the peak aged condition. During large deformations the needle-shaped precipitates are sheared uniformly by dislocations altering their <001> orientations, which indicates extensive cross slip. In the overaged condition the early initial work hardening is larger than at the peak aged condition, but followed by a weak linear work hardening, apparently directly entering stage IV at a low strain. Cracked, needle-shaped precipitates were seen at larger strains.

  7. Precipitation hardening in the first aerospace aluminum alloy: the wright flyer crankcase.

    PubMed

    Gayle, F W; Goodway, M

    1994-11-11

    Aluminum has had an essential part in aerospace history from its very inception: An aluminum copper alloy (with a copper composition of 8 percent by weight) was used in the engine that powered the historic first flight of the Wright brothers in 1903. Examination of this alloy shows that it is precipitation-hardened by Guinier-Preston zones in a bimodal distribution, with larger zones (10 to 22 nanometers) originating in the casting practice and finer ones (3 nanometers) resulting from ambient aging over the last 90 years. The precipitation hardening in the Wright Flyer crankcase occurred earlier than the experiments of Wilm in 1909, when such hardening was first discovered, and predates the accepted first aerospace application of precipitation-hardened aluminum in 1910.

  8. A mathematical model to predict the strength of aluminum alloys subjected to precipitation hardening

    SciTech Connect

    Qureshi, F.S.; Sheikh, A.K.; Rashid, M.

    1999-06-01

    A number of alloys, notably most of the aluminum alloys, can be heat treated by aging. This aging due to time-dependent precipitation hardening increases the strength and hardness as well as modifying other mechanical properties. Precipitation hardening has been a popular strengthening mechanism for many decades; therefore, extensive information is available in literature about the precipitation-hardening response of various series of aluminum alloys. The age-hardening response of these alloys is usually represented in graphical form as plotted between property changes and aging time for different temperatures. In designing a suitable precipitation-hardening strategy, one can refer to these graphs. However, for automatic control of aging furnaces, as well as for decision making regarding optimal selection of aging conditions (time/temperature combination), it is desirable to express these relationships in a formal mathematical structure. A mathematical model is developed in this article for widely used heat treatable aluminum alloys used in the extrusion industry. This model is a condensed representation of all {sigma} = f(T,t) curves in different series of aluminum alloys, and the parameters of this model characterize the various compositions of the alloys in the series.

  9. Precipitation hardening of a novel aluminum matrix composite

    SciTech Connect

    Suarez, Oscar Marcelo

    2002-09-15

    Deterioration of properties in cast aluminum matrix composites (AMCs) due to matrix/reinforcement chemical reactions is absent when AlB{sub 2} particles are used as reinforcements. This communication reports the fabrication of a heat-treatable AMC reinforced with borides. Final hardness values can be adjusted by solution and precipitation, which harden the composite. Evolution of the microstructure is concisely presented as observed by secondary electron microscopy. Precipitation hardening of the aluminum matrix, observed by microhardness measurements, has been corroborated by differential thermal analysis.

  10. A study of latent hardening behavior in aluminum single crystals

    SciTech Connect

    Wang Mingzhang; Lin Shi; Li Chenghua; Xiao Jimei; Wang Zhongguang

    1996-11-15

    In order to obtain a better understanding or a complete description of plastic properties of polycrystals, especially in polycrystal modelling viewpoint, investigations on latent hardening behavior of single crystals have been performed in a great number. Recently, however, Wu et al. have pointed out that the definition of the yield stress of latent system using the conventional back extrapolation is ambiguous in terms of determining the latent hardening moduli because the initial rapid work-hardening of the transient zone is neglected. They proposed a more precise measure of the yield stress of latent system based on the decrease of the tangent modulus from the linear elastic modulus, and showed that the latent hardening, which would not plus the initial work-hardening of the transient zone, is actually lower than that obtained from the backward extrapolation. Thus, in their opinion, it is considered that the hardening behavior of latent system (such as the directionality, the effects of relative orientation and prestrain) need be newly or further studied in detail. Single crystals of aluminum have been grown with high purity to investigate this behavior.

  11. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  12. Solute Enhanced Strain Hardening of Aluminum Alloys to Achieve Improved Combinations of Strength and Toughness

    NASA Astrophysics Data System (ADS)

    Hovanec, Christopher James

    2011-12-01

    The feasibility of achieving improved combinations of strength and toughness in aluminum alloy 2524 through solute enhanced strain hardening (SESH) has been explored in this study and shown to be viable. The effectiveness of SESH is directly dependent on the strain hardening rate (SHR) of the material being processed. Aluminum alloy 2524 naturally ages to the T4-temper after solution heat treating and quenching. The SHR of strain free and post cold rolled material as a function of natural aging time has been measured by means of simple compression. It has been determined that the SHR of AA2524 is more effective with solute in solution rather than clustered into GP zones. It has also been shown that the typical rapid formation of GP zones at room temperature (natural aging) is inhibited by moderate cold rolling strains (□CR ≥ 0.2) through dislocation aided vacancy annihilation. The practical limitations of quenching rate have been determined using hardness and eddy current electrical conductivity measurements. It has been shown that too slow of a quench rate results in solute being lost to both the formation of GP zones and embrittling precipitates during the quench, while too rapid of a quench rate results in mid-plane cracking of the work piece during the SESH processing. The mid-plane cracking was overcome by using an uphill quenching procedure to relieve residual stresses within the work piece. Aluminum alloy 2524 strengthened through SESH to a yield strength 11% greater than that in the T6-Temper exhibits: equivalent toughness, 5% greater UTS, 1% greater elongation, 7% greater R.A., and absorbs 15% more energy during tensile testing. At yield strengths comparable to published data for 2x24 alloys, the SESH 2524 exhibited up to a 60% increase in fracture toughness. The fractured surfaces of the SESH material exhibited transgranular dimpled rupture as opposed to the grain boundary ductile fracture (GBPF) observed in the artificially aged material.

  13. New distortional hardening model capable of predicting eight ears for textured aluminum sheet

    SciTech Connect

    Yoon, J. H.; Cazacu, O.; Yoon, J. W.; Dick, R. E.

    2011-05-04

    The effects of the anisotropy evolution and of the directionality in hardening on the predictions of the earing profile of a strongly textured aluminum alloy are investigated using a new distortional hardening model that incorporates multiple hardening curves corresponding to uniaxial tension along several orientations with respect to the rolling direction, and to biaxial tension. Yielding is described using a form of CPB06ex2 yield function (Plunkett et al. (2008)) which is tailored for metals with no tension-compression asymmetry. It is shown that even if directional hardening and its evolution are neglected, this yield function predicts a cup with eight ears as was observed experimentally. However, directional hardening can be of considerable importance for improved accuracy in prediction of the non-uniformity of the cup height profile.

  14. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  15. Measurement of irradiation effects in precipitate hardened aluminum using nonlinear ultrasonic principles (in-situ)

    SciTech Connect

    Reinhardt, B. T.; Parks, D. A.; Tittmann, B. R.

    2012-05-17

    Currently nuclear power plants are reaching the end of their initial design life. Yet, in order to meet the energy demands, twenty year extensions have been granted to many nuclear reactor facilities. These extensions will be ending by the year 2035, leaving a large gap in the available energy supply. In order to extend the life of these facilities it will imperative to develop techniques capable detecting damage in the aging nuclear facilities. However, the high temperature and high neutron flux environment limits the materials available for use in the nuclear reactor. Because of this limitation little NDE based inspection has been implemented in high radiation environments. Yet recent developments in the understanding of Aluminum Nitride (AlN) piezoelectric sensors high temperature and radiation dependent behavior have opened the door for in-situ experimentation. An experiment was designed to monitor the propagation of an ultrasonic wave in a precipitate hardened aluminum specimen while being subjected to radiation at the Pennsylvania State Universities Breazeale Reactor. Measurements of harmonic generation were made up to 1.85x10{sup 18} fluence with significant spectral difference between the pre-irradiated state and the post irradiated state. The connection between micro-structural material changes and harmonic measurements are addressed.

  16. Measurement of irradiation effects in precipitate hardened aluminum using nonlinear ultrasonic principles (in-situ)

    NASA Astrophysics Data System (ADS)

    Reinhardt, B. T.; Parks, D. A.; Tittmann, B. R.

    2012-05-01

    Currently nuclear power plants are reaching the end of their initial design life. Yet, in order to meet the energy demands, twenty year extensions have been granted to many nuclear reactor facilities. These extensions will be ending by the year 2035, leaving a large gap in the available energy supply. In order to extend the life of these facilities it will imperative to develop techniques capable detecting damage in the aging nuclear facilities. However, the high temperature and high neutron flux environment limits the materials available for use in the nuclear reactor. Because of this limitation little NDE based inspection has been implemented in high radiation environments. Yet recent developments in the understanding of Aluminum Nitride (AlN) piezoelectric sensors high temperature and radiation dependent behavior have opened the door for in-situ experimentation. An experiment was designed to monitor the propagation of an ultrasonic wave in a precipitate hardened aluminum specimen while being subjected to radiation at the Pennsylvania State Universities Breazeale Reactor. Measurements of harmonic generation were made up to 1.85×1018 fluence with significant spectral difference between the pre-irradiated state and the post irradiated state. The connection between micro-structural material changes and harmonic measurements are addressed.

  17. Modifications of the Response of Materials to Shock Loading by Age Hardening

    NASA Astrophysics Data System (ADS)

    Millett, Jeremy C. F.

    2015-10-01

    The shock response of two age-hardened alloys, aluminum 6061 and copper-2 wt pct beryllium (CuBe), has been investigated in terms of their microstructual state; either solution treated or age hardened. While age hardening induces large increases in strength at quasi-static strain rates, age hardening does not produce the same magnitude of strength increase during shock loading. Examination of the shocked microstructures (of 6061) indicates that the presence of a fine distribution of precipitates throughout the microstructure hinders the motion and generation of dislocations and hence reduces the strain-rate sensitivity of the aged material, thus allowing the properties of the solution-treated state to approach those of the aged. It has also been observed that the shear strength of solution-treated CuBe is near identical to that of pure copper. It is suggested that this is the result of two competing processes; large lattice strains as beryllium substitutes onto the copper lattice inducing a high degree of solution strengthening acting against a reduction in shear strength caused by twinning in the alloy.

  18. Structural influences on the work hardening behavior of aluminum

    SciTech Connect

    Chu, David

    1994-12-01

    Effects of various grain and subgrain morphologies on low temperature work hardening of pure Al is studied using tensile tests. Plotting the work hardening rate as a function of true stress, the work hardening is separable into two distinct regimes. Both regimes are approximated by a line θ = θ0 - K2σ, where θ0 is theoretical work hardening rate at zero stress and K2 is related to dynamic recovery rate. The first or early deformation regime exhibits greater values of θ0 and K2 and can extend up to the first 10% strain of tensile deformation. This early deformation regime is contingent on the existence of a pre-existent dislocation substructure from previous straining. The θ0 and K2 associated with the early deformation regime are dependent on the strength and orientation of the pre-existent dislocation substructure relative to the new strain path. At high enough temperatures, this pre-existent dislocation substructure is annealed out, resulting in the near elimination of the early deformation regime. In comparison, the latter regime is dominated by the initial grain and/or subgrain morphology and exhibit lower values of θ0 and K2. The actual value of K2 in the latter regime is strongly dependent on the existence of a subgrain morphology. Recrystallized or well-annealed microstructures exhibit greater values of K2 than microstructures that remain partially or fully unrecrystallized. The higher K2 value is indicative of a more rapid dynamic recovery rate and a greater degree of strain relaxation. The ability to achieve a more relaxed state produces a low-energy cellular dislocation substructure upon deformation. The introduction of subgrains hinders the evolution of a low-energy dislocation cell network, giving way to a more random distribution of the dislocation density.

  19. Computer modelling of age hardening for cast aluminium alloys

    NASA Astrophysics Data System (ADS)

    Wu, Linda; Ferguson, W. George

    2009-08-01

    Age hardening, or precipitation hardening, is one of the most widely adopted techniques for strengthening of aluminium alloys. Although various age hardening models have been developed for aluminium alloys, from the large volume of literature reviewed, it appears that the bulk of the research has been concentrated on wrought aluminium alloys, only a few of the established precipitation models have been applied to the casting aluminium alloys. In the present work, there are two modelling methods that have been developed and applied to the casting aluminium alloys A356 and A357. One is based on the Shercliff-Ashby methodology to produce a process model, by which we mean a mathematical relationship between process variables (alloy composition, ageing temperature and time) and material properties (yield strength or hardness) through microstructure evolution (precipitate radius, volume fraction). The other method is based on the Kampmann and Wagner Numerical (KWN) model which deals with concomitant nucleation, growth and coarsening and is thus capable of predicting the full evolution of the particle size distribution and then a strength model is used to evaluate the resulting change in hardness or yield strength at room temperature by taking into account contributions from lattice resistance, solid solution hardening and precipitation hardening.

  20. Microstructural evolution and age hardening in aluminium alloys: Atom probe field-ion microscopy and transmission electron microscopy studies

    SciTech Connect

    Ringer, S.P.; Hono, K.

    2000-02-01

    This paper examines the microstructural evolution in selected aluminum alloys based on commercial age hardenable 2000, 6000, and 7000 series alloys. Atom probe field-ion microscopy and transmission electron microscopy have been used to examine the effects of microalloying and the origins of hardening. The combined application of these techniques is particularly important in the study of nanoscale precipitation processes. It is shown that the nature and kinetics of the precipitation process depend on the solute-solute interactions that produce solute clusters. The solute clusters precede the formation of GP zones or precipitation, and have a defining role on the nature and kinetics of the subsequent precipitation processes. Moreover, interactions between solute clustering and dislocations can have a significant hardening effect, the origins of which seem to be distinctly different from the conventional notion of precipitation hardening.

  1. Effect of heterogeneous precipitation on age-hardening of Al{sub 2}O{sub 3} particle dispersion Al-4mass% Cu composite produced by mechanical alloying

    SciTech Connect

    Arakawa, S.; Hatayama, T.; Matsugi, K.; Yanagisawa, O.

    2000-04-14

    The acceleration of aging kinetics has been frequently observed in aluminum matrix composites produced by ingot or powder metallurgy. Recently, in the mechanically alloyed (MA) Al-4mass%Cu/Al{sub 2}O{sub 3} composites, the authors have found that the age-hardening response significantly decreases, and that considerable stable {theta} phases are formed at a very short aging time. The purposes of this study are to investigate the local precipitation behaviors, and attempt to clarify the dominant microstructural factors of the decrease in the age-harden ability and the acceleration of the age-hardening kinetics in the Al{sub 2}O{sub 3} particle dispersion Al-4mass%Cu composites produced by mechanical alloying. In order to build a basis for comparison, the age-hardening behaviors of the unreinforced matrix alloy (IM alloy), which is produced by ingot metallurgy technique, are also investigated.

  2. Stress-strain curves of aluminum nanowires: Fluctuations in the plastic regime and absence of hardening

    NASA Astrophysics Data System (ADS)

    Pastor-Abia, L.; Caturla, M. J.; Sanfabián, E.; Chiappe, G.; Louis, E.

    2008-10-01

    The engineering stress-strain curves of aluminum nanowires have been investigated by means of molecular dynamics. Nanowires were stretched at constant strain rate and at a temperature of 4.2 K. Atoms at fixed positions with velocities randomly distributed according to Maxwell distribution were taken as initial conditions. Averaging over at least 1500 realizations allows the conclusion that, beyond the yield point, the system does not harden, in line with experimental results for larger nanowires of gold measured at room temperature. Fluctuations of the heat exchanged in the nonlinear regime have been investigated by analyzing around 1.5 million data. The results indicate the presence of non-Gaussian tails in the heat probability distribution.

  3. Intergranular fracture in some precipitation-hardened aluminum alloys at low temperatures

    SciTech Connect

    Kuramoto, S.; Itoh, G.; Kanno, M.

    1996-10-01

    Intergranular fracture at low temperatures from room temperature down to 4.2 K has been studied in some precipitation-hardened aluminum alloys. Microscopic appearance of intergranular facets is revealed to be greatly affected by the microstructure adjacent to the grain boundaries (GBs). When large precipitates on GBs and wide precipitation-free zones (PFZs) are present, coalescence of microvoids initiated at the GB precipitates causes the intergranular fracture with dimples. This fracture process is found to be unaffected by deformation temperature. On the other hand, in the presence of fine precipitates on GBs and narrow PFZs, matrix slip localization exerts significant influence on the fracture behavior. At low temperatures, large stress concentration at GBs leads to intergranular fracture, forming sharp ledges on the fracture surfaces, while at room temperature, the dynamic recovery process is thought to relax such stress concentration, resulting in a transgranular ductile rupture.

  4. Thermal Management in Friction-Stir Welding of Precipitation-Hardened Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Upadhyay, Piyush; Reynolds, Anthony P.

    2015-05-01

    Process design and implementation in friction-stir welding (FSW) is mostly dependent on empirical information. Basic science of FSW and processing can only be complete when fundamental interrelationships between the process control parameters and response variables and the resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters such as tool rotation, translation rates, and forge axis force have complicated and interactive relationships to process-response variables such as peak temperature and time at temperature. Of primary influence on the other process-response parameters are temperature and its gradient in the deformation and heat-affected zones. Through a review of pertinent works in the literature and results from boundary condition experiments performed in precipitation-hardening aluminum alloys, this article partially elucidates the nature and effects of temperature transients caused by variation of thermal boundaries in FSW.

  5. Thermal Management in Friction-Stir Welding of Precipitation-Hardening Aluminum Alloys

    SciTech Connect

    Upadhyay, Piyush; Reynolds, Anthony

    2015-05-25

    Process design and implementation in FSW is mostly dependent on empirical information gathered through experience. Basic science of friction stir welding and processing can only be complete when fundamental interrelationships between process control parameters and response variables and resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters like tool rotation and translation rate and forge axis force have complicated and interactive relationships to the process response variables such as peak temperature, time at temperature etc. Of primary influence to the other process response parameters are temperature and its gradient at the deformation and heat affected zones. Through review of pertinent works in the literature and some experimental results from boundary condition work performed in precipitation hardening aluminum alloys this paper will partially elucidate the nature and effects of temperature transients caused by variation of thermal boundaries in Friction Stir Welding.

  6. Influence of cold rolling degree and ageing treatments on the precipitation hardening of 2024 and 7075 alloys

    NASA Astrophysics Data System (ADS)

    Naimi, A.; Yousfi, H.; Trari, M.

    2013-08-01

    In the present work, the precipitation hardening of 2024 and 7075 aluminum alloys is investigated as a function of cold rolling degree, ageing time and temperature using Vickers microhardness measurements and differential scanning calorimetry (DSC). It is found that a variation in such parameters can improve the hardness and plays an important role in the precipitation hardening process. At specific ageing temperature, the large cold rolled 7075 alloy exhibits two peaks of hardness. Moreover, for both alloys, the increment of hardness during ageing decreases with increasing the cold rolling degree. While in some cases microhardness measurements give impression that the precipitation reaction is slowed down by deformation, DSC analysis indicates that the precipitation is much accelerated since only a slight deformation decreases strongly the temperatures of reactions. However, the degree of cold rolling does not play a crucial role.

  7. Age-hardening of grid alloys and its effect on battery manufacturing processes

    NASA Astrophysics Data System (ADS)

    Gillian, Warren F.; Rice, David M.

    The age-hardening behaviour of three generic classes of lead—antimony grid alloys commonly used in the lead/acid battery manufacturing industry were studied. The effects on age-hardening behaviour of several heat treatments devised to simulate downstream processing of battery grids in the manufacturing process were investigated together with the effect of varying cooling rate following casting. Rapid cooling (water quenching) resulted in a general acceleration and enhancement of the age-hardening behaviour of all alloys, whilst heat treatment following casting generally gave rise to a reduction in peak hardness.

  8. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-11-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength ( σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  9. Effects of Ce additions on the age hardening response of Mg–Zn alloys

    SciTech Connect

    Langelier, Brian Esmaeili, Shahrzad

    2015-03-15

    The effects of Ce additions on the precipitation hardening behaviour of Mg–Zn are examined for a series of alloys, with Ce additions at both alloying and microalloying levels. The alloys are artificially aged, and studied using hardness measurement and X-ray diffraction, as well as optical and transmission electron microscopy. It is found that the age-hardening effect is driven by the formation of fine precipitates, the number density of which is related to the Zn content of the alloy. Conversely, the Ce content is found to slightly reduce hardening. When the alloy content of Ce is high, large secondary phase particles containing both Ce and Zn are present, and remain stable during solutionizing. These particles effectively reduce the amount of Zn available as solute for precipitation, and thereby reduce hardening. Combining hardness results with thermodynamic analysis of alloy solute levels also suggests that Ce can have a negative effect on hardening when present as solutes at the onset of ageing. This effect is confirmed by designing a pre-ageing heat treatment to preferentially remove Ce solutes, which is found to restore the hardening capability of an Mg–Zn–Ce alloy to the level of the Ce-free alloy. - Highlights: • The effects of Ce additions on precipitation in Mg–Zn alloys are examined. • Additions of Ce to Mg–Zn slightly reduce the age-hardening response. • Ce-rich secondary phase particles deplete the matrix of Zn solute. • Hardening is also decreased when Ce is present in solution. • Pre-ageing to preferentially precipitate out Ce restores hardening capabilities.

  10. Influence of Pre-straining and Heat Treatment on the Yield Surface of Precipitation Hardenable Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Lechner, Michael; Johannes, Maren; Kuppert, Andreas; Merklein, Marion

    Precipitation hardenable aluminum alloys are some of the most important lightweight materials. However, their range of applications in comparison to conventional deep drawing steels is limited by the low formability. Therefore, a new and innovative approach to enhance the formability of aluminum alloys in multistage forming operations was invented at the Institute of Manufacturing Technology, called intermediate heat treatment (IHT). Based on a short-term, laser-assisted heat treatment between two forming steps, it is possible to locally adapt the mechanical properties and realize an optimized strength distribution. For the successful application of the technology, the influence of the heat treatment on the mechanical properties has to be analyzed. Concerning the simulation of a multistage forming process, in particular, the yield surface of the material is very important. Within this paper, the influence of a combined pre-straining and a subsequent short-term, laser-assisted heat treatment on the yield surface will be presented.

  11. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  12. Age Hardening Kinetics in 7xxx Type (Al-Mg-Zn) Alloys

    SciTech Connect

    Vevecka-Priftaj, A.; Lamani, E.; Fjerdingen, J.; Langsrud, Y.; Gjoennes, J.; Hansen, V.

    2007-04-23

    Age hardening in industrial 7xxx alloys at the temperature 100 deg. and 150 deg. C up to 144 hrs, after solid solution treatments at 450 deg. and 550 deg. C, has been followed by measurements of Vickers hardness, scanning and transmission electron microscopy. The influence of silicon on phase and kinetic of age hardening zones and precipitates has been studied. High iron and silicon content increase the number of primary particle in the alloy. Size distribution of {eta}'-precipitates has been determined.

  13. Computer Modelling of Age Hardening for Isothermally Aged Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Wu, Linda; Ferguson, W. George

    Computer modelling, due to it saving time and money, has been widely used in industrial simulation. The present model, which is based on the Shercliff-Ashby methodology for the ageing of aluminum alloys, can be used to predict the yield strength (or hardness) of Al-Mg-Si alloys for the artificial ageing temperature below the solvus temperature as a function of time. With suitable input data, this model can be applied to most Al-Mg-Si alloys, wrought or cast. In the present model, input data for aluminium alloys of A356, A357 and 6061 is taken from the open literature, and then the unknown constants are calibrated from these data. After calibration, the ageing curves are constructed for different isothermal ageing temperatures. Finally, experimentally ageing heat treatments at different temperatures for casting alloys of A356 were done to validate the model.

  14. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    SciTech Connect

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  15. Unraveling the Age Hardening Response in U-Nb Alloys

    DOE PAGES

    Hackenberg, Robert Errol; Hemphill, Geralyn M. Sewald; Forsyth, Robert Thomas; ...

    2016-11-15

    Complicating factors that have stymied understanding of uranium-niobium’s aging response are briefly reviewed, including (1) niobium inhomogeneity, (2) machining damage effects on tensile properties, (3) early-time transients of ductility increase, and (4) the variety of phase transformations. A simple Logistic-Arrhenius model was applied to predict yield and ultimate tensile strengths and tensile elongation of U-4Nb as a function of thermal age. Lastly, fits to each model yielded an apparent activation energy that was compared with phase transformation mechanisms.

  16. Nitrogen diffusion-hardened titanium-6aluminum-4vanadium alloy surfaces in modular hip prostheses

    NASA Astrophysics Data System (ADS)

    Venugopalan, Ramakrishna

    In vitro galvanic corrosion testing of static cobalt alloy (CoCrMo) and titanium alloy (Ti64) couples illustrated that galvanic stimulus was not large enough to initiate accelerated corrosion at this interface. Analyses of explanted prostheses revealed that instances of accelerated corrosion were associated with areas of prior mechanical and could not be attributed to galvanic origin. Hence, any attempt at improving the performance of this CoCrMo/Ti64 alloy couple would have to center around controlling the resistance to mechanical damage of this mixed-metal interface, specifically the Ti64 alloy components, as the CoCrMo alloy already possesses superior tribological properties. Subsequently, the effect of a nitrogen diffusion hardening process on the surface morphology, chemistry, microhardness, and corrosion resistance of Ti64 alloy was determined. Surface morphology was analyzed using scanning probe microscopy. Diffusion hardened titanium alloy samples (N-Ti64) exhibited a more pronounced grain structure, less distinct machining grooves, increasingly nodular surface, and significantly higher Rsb{a} and RMS values compared to the Ti64 samples. The electrochemical behavior of the N-Ti64 and Ti64 sample groups were equivalent. The Vicker's microhardness values of the N-Ti64 alloy were 2.5 times and 1.5 times greater than the Ti64 and CoCrMo samples, respectively. The change in surface composition and chemistry was analyzed using Auger electron and X-ray photoelectron spectroscopy. The effect of nitrogen diffusion hardening was apparent to a depth of 40 nm. N-Ti64 samples exhibited the presence of TiN/TiNO on the immediate surface and sub-surface layers and also a significant increase in the oxygen concentration profile compared to Ti64 alloy samples This increase in oxide thickness was confirmed using electrochemical impedance spectroscopy (EIS). EIS analyses also resulted in a deterministic bilayer oxide (porous outer oxide and barrier inner oxide) model for the

  17. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    PubMed Central

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  18. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths.

    PubMed

    Jiao, Z B; Luan, J H; Miller, M K; Yu, C Y; Liu, C T

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  19. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    DOE PAGES

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; ...

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for twomore » interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.« less

  20. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    SciTech Connect

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  1. Influence of rotary swaging and subsequent age hardening on properties of EN AW 6082 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Maleček, L.; Palán, J.; Nacházel, J.; Dlouhý, J.

    2017-02-01

    Mechanical properties and microstructure of EN AW 6082 were investigated. The aluminium alloy was processed by combining the solution annealing, plastic deformation and artificial age hardening, respectively. The initial state of the investigated material was provided in the form of extruded rods with the diameter of 12 mm. For the solution annealing the temperature 530 °C was chosen. The plastic deformation was realized by rotary swaging at ambient temperature and the investigated material was rotary swaged from 12 to 10 mm in diameter. The effect of the age hardening temperature and time was studied at temperatures of 120 and 160 °C and times 1 - 12 hours. The impact of processing parameters on mechanical properties was assessed by tensile testing and hardness measurement. Metallographic examination was carried out by light optical microscopy (LOM) and scanning electron microscopy using electron backscatter diffraction (SEM-EBSD).

  2. Effect of laser shot peening on precipitation hardened aluminum alloy 6061-T6 using low energy laser

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; Kalainathan, S.

    2012-03-01

    Mechanical properties of engineering material can be improved by introducing compressive residual stress on the material surface and refinement of their microstructure. Variety of mechanical process such as shot peening, water jet peening, ultrasonic peening, laser shot peening were developed in the last decades on this contrast. Among these, lasers shot peening emerged as a novel industrial treatment to improve the crack resistance of turbine blades and the stress corrosion cracking (SCC) of austenic stainless steel in power plants. In this study we successfully performed laser shot peening on precipitation hardened aluminum alloy 6061-T6 with low energy (300 mJ, 1064 nm) Nd:YAG laser using different pulse densities of 22 pulses/mm 2 and 32 pulses/mm 2. Residual stress evaluation based on X-ray diffraction sin 2 ψ method indicates a maximum of 190% percentage increase on surface compressive stress. Depth profile of micro-hardness shows the impact of laser generated shock wave up to 1.2 mm from the surface. Apart from that, the crystalline size and micro-strain on the laser shot peened surfaces have been investigated and compared with the unpeened surface using X-ray diffraction in conjunction with line broadening analysis through the Williamson-Hall plot.

  3. Age-hardening mechanisms in a commercial dental gold alloy containing platinum and palladium.

    PubMed

    Tani, T; Udoh, K; Yasuda, K; Van Tendeloo, G; Van Landuyt, J

    1991-10-01

    The age-hardening mechanism of a commercial dental gold alloy containing platinum and palladium (in wt.%, 15 Cu, 6 Ag, 5 Pt, 3 Pd, 3 Zn, with the balance as gold) was elucidated by means of electrical resistivity, hardness tests, x-ray and electron diffraction and electron microscopy, as well as high-resolution electron microscopy. The sequence of phase transformations during isothermal aging below the critical temperature, Tc = 825 K, was described as follows: disordered solid solution alpha 0 (FCC)----metastable AuCu I' ordered phase (FCT)----metastable alpha 2 disordered phase (FCC) equilibrium AuCu I ordered phase (FCT) + equilibrium alpha 2 disordered phase (FCC). The hardening was due to the introduction of coherency strain at the interface between the AuCu I' platelet and the matrix. These ordered platelets had mutually perpendicular c-axes to compensate for the strain introduced by their tetragonality. A loss of coherency at the interface brought about softening of the alloy, i.e., over-aging.

  4. Effects of composition and age hardening on precious metal electrical contacts

    SciTech Connect

    Pope, L.E.; Peebles, D.E.

    1988-01-01

    Precious metal alloys are commonly used for wiper electrical contacts in electromechanical devices which operate in dry and inert atmospheres. A pin-on-plate experimental configuration has been used to evaluate two different palladium alloy pins (ASTM B540 and ASTM B563) sliding on a gold alloy plate (ASTM B541) age hardened at two temperatures. For all combinations of test conditions except the higher palladium content alloy (ASTM B563), two stages of wear were observed: (1) a prow of Au alloy was formed on the palladium alloy pin and (2) work hardening and roughening of the wear track occurred with transfer and backtransfer of Au alloy material. With the higher palladium alloy pin (ASTM B563) a friction polymer was formed for laboratory air testing. The prow formed on the pin was a mechanical mixture of gold alloy plate and palladium alloy pin materials; palladium was found in the wear track for this experimental condition, while no palladium was found in wear tracks for the other test conditions. Segregation of zinc, silver and copper in wear tracks occurred for all test conditions, but the extent of segregation was dependent on contact couple combination and heat treatment of the gold alloy plate. The least amount of segregation was observed when the gold alloy plate was age hardened at 426 /degree/C. More segregation occurred for testing in helium than for testing in vacuum with a low partial pressure of oxygen. The largest segregation of metallic elements occurred for laboratory air testing, but the total metallic content of wear tracks was low; the wear tracks consisted primarily of carbon. Segregation was slightly larger with the higher palladium alloy (ASTM B563) pin.

  5. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  6. Age-hardening behaviour and microstructure of a silver alloy with high Cu content for dental application.

    PubMed

    Seol, Hyo-Joung; Park, Young-Gu; Hoon Kwon, Yong; Takada, Yukyo; Kim, Hyung-Il

    2005-11-01

    Age-hardening behaviour and the related microstructural changes of a silver alloy with relatively high Cu content were elucidated by means of hardness test, X-ray diffraction (XRD), scanning electron microscopic (SEM) observations and electron probe microanalysis (EPMA). The microstructure of the solution-treated specimen was composed of the Ag-rich matrix, the Cu-rich particle-like structures containing Pd, and the lamellar structure of both phases. By the age-hardening heat-treatment, the Cu element began to precipitate from the Ag-rich matrix by the solubility limit, and the very fine Cu-rich precipitates became coarsened by further aging. The silver alloy with relatively high Cu content showed apparent age-hardenability. The hardness of the solution-treated specimen began to increase and reached a maximum value with increasing aging time, and then the hardness decreased gradually after maintaining the maximum value for short periods of time. The early stage of precipitation of the Cu-rich phase from the Ag-rich matrix seemed to have caused the increase in hardness. The decrease in hardness was attributed to the coarsening of the Cu-rich precipitates in the later stage of the age-hardening process.

  7. Fatigue Crack Growth of Age-Hardened Al Alloy Under Ultrasonic Loading

    NASA Astrophysics Data System (ADS)

    Chen, Q.; Kawagoishi, N.; Kariya, K.; Nu, Y.; Goto, M.

    An age-hardened and extruded Al alloy 7075-T6 was fatigued under both ultrasonic loading (20kHz) and rotating bending (50Hz) in the environments of controlled humidity, distilled water and oxygen gas respectively, to investigate the availability of ultrasonic fatigue test as a time-saving tool for the reliability evaluation of materials subjected to conventional frequency loading. Although fatigue strength decreased slightly at relative humidity below 60-70%, it degraded significantly when the humidity was increased beyond that level, irrespective of the loading frequency. However, the mechanisms of strength degradation involved in high humidity are quite different. Under rotating bending, fatigue strength decreased because crack growth was accelerated due to brittle fracture, whileas the decrease in fatigue strength under ultrasonic loading was caused by crack propagation transition from tensile mode to shear mode cracking.

  8. Characterization of prior cold worked and age hardened Cu-3Ti-1Cd alloy

    SciTech Connect

    Markandeya, R. . E-mail: marksravvala@yahoo.co.in; Nagarjuna, S.; Sarma, D.S.

    2005-05-15

    The influence of cold deformation by 50%, 75% and 90% on the age-hardening behavior of a Cu-3Ti-1Cd alloy has been investigated by hardness, tensile tests and light optical as well as transmission electron microscopy. The hardness of Cu-3Ti-1Cd alloy increased from 111 Hv in the solution-treated condition to 355 Hv in 90% cold worked and peak aged condition. The yield and ultimate tensile strengths of Cu-3Ti-1Cd alloy reached maxima of 922 MPa and 1035 MPa, respectively, on 90% deformation and peak aging. The microstructure of the deformed alloy exhibited elongated grains and deformation bands. The maximum strength on peak aging was brought about by the precipitation of ordered, metastable, coherent {beta}' Cu{sub 4}Ti phase, in addition to high dislocation density and deformation twins. Both the hardness and the strength of the alloy decreased on overaging due to the development of the incoherent equilibrium phase {beta} Cu{sub 3}Ti in a cellular structure form. However, the morphology of the discontinuous precipitation was changed to globular form at high deformation levels.

  9. Hardening mechanisms in a dynamic strain aging alloy, Hastelloy X, during isothermal and thermomechanical cyclic deformation

    NASA Technical Reports Server (NTRS)

    Miner, R. V.; Castelli, M. G.

    1992-01-01

    The relative contributions of the hardening mechanisms in Hastelloy X during cyclic deformation were investigated by conducting isothermal cyclic deformation tests within a total strain range of +/-0.3 pct and at several temperatures and strain rates, and thermomechanical tests within several different temperature limits. The results of the TEM examinations and special constant structure tests showed that the precipitation on dislocations of Cr23C6 contributed to hardening, but only after sufficient time above 500 C. Solute drag alone produced very considerable cyclic hardening. Heat dislocation densities, peaking around 10 exp 11 per sq cm, were found to develop at temperatures producing the greatest cyclic hardening.

  10. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  11. The role of aging on the mechanical and microstructural response of aluminum 6061 to one-dimensional shock loading

    NASA Astrophysics Data System (ADS)

    Millett, J. C. F.; Bourne, N. K.; Chu, M. Q.; Jones, I. P.; Gray, G. T.; Appleby-Thomas, G.

    2010-10-01

    The shock response of the aluminum alloy 6061, and its variation according to heat treatment have been monitored via the placement of stress gauges in such orientations so as to be sensitive to the lateral component of stress, and hence the shear strength. To complement these measurements, the postshock microstructure and mechanical response have also been determined via full one-dimensional recovery techniques. Results have shown that the solution treated (T0) state, as a largely single phase material displays a fast rising shock pulse with a significant degree of hardening behind the shock front. This indicates that a high degree of dislocation generation is expected. Postshock analysis of recovered samples has confirmed this hypothesis, with dislocation cells being observed and a notable increase in the yield strength in comparison to the as-received material. In contrast, the aged (T6) experiments showed a much longer rise time with a lower degree of hardening behind the shock front. Microstructural analysis postshock shows a more randomized dislocation distribution, with little or no postshock hardening occurring once the shock induced strain has been accounted for. This has been attributed to the presence of fine Mg2Si precipitates inhibiting the motion and generation of dislocations. These measurements are in agreement with work previously carried out on this material. Comparison of the shear strengths of the two heat treatments also shows that although the T6 condition is a little higher than T0, the differences are somewhat lower than expected.

  12. Phase decomposition in an Fe-40 at.% Cr alloy after isothermal aging and its effect on hardening

    SciTech Connect

    Lopez-Hirata, Victor M. Soriano-Vargas, Orlando; Rosales-Dorantes, Hector J.; Saucedo Munoz, Maribel L.

    2011-08-15

    The phase decomposition process of an Fe-40 at.% Cr alloy was studied after isothermal aging at 475 and 500 deg. C using a high-resolution transmission electron microscope, as well as hardness measurements. High-resolution transmission electron microscope observations showed that the hardening behavior is associated with the formation of the nanometric coherent decomposed Cr-rich and Fe-rich phases with irregular shape and interconnected as expected for a spinodally-decomposed alloy. As the aging progressed, coherent rounded Cr-rich phase precipitates were observed in the Fe-rich phase matrix. The coarsening process of the Cr-rich phase was observed for aging times up to 750 h. Nevertheless, no decrease in hardness with time was observed because of the nanometric size of the Cr-rich phase, less than 10 nm. Aging hardening was higher at 500 deg. C because of the higher decomposition kinetics. - Research Highlights: {yields} Spinodally-decomposed phases showed an interconnected and irregular shape in aged Fe-Cr alloy. {yields} Further aging promoted the formation of nanometric coherent rounded Cr-rich precipitates. {yields} Nanometric Cr-rich phases are responsible for the age hardening. {yields} Coarsening process of these nanometric Cr-rich precipitates caused no decrease in hardness.

  13. Age hardening and creep resistance of cast Al–Cu alloy modified by praseodymium

    SciTech Connect

    Bai, Zhihao; Qiu, Feng; Wu, Xiaoxue; Liu, Yingying; Jiang, Qichuan

    2013-12-15

    The effects of praseodymium on age hardening behavior and creep resistance of cast Al–Cu alloy were investigated. The results indicated that praseodymium facilitated the formation of the θ′ precipitates during the age process and improved the hardness of the Al–Cu alloy. Besides, praseodymium resulted in the formation of the Al{sub 11}Pr{sub 3} phase in the grain boundaries and among the dendrites of the modified alloy. Because of the good thermal stability of Al{sub 11}Pr{sub 3} phase, it inhibits grain boundary migration and dislocation movement during the creep process, which contributes to the improvement in the creep resistance of the modified alloy at elevated temperatures. - Highlights: • Pr addition enhances the hardness and creep resistance of the Al–Cu alloy. • Pr addition facilitates the formation of the θ′ precipitates. • Pr addition results in the formation of the Al11Pr3 phase in the Al–Cu alloy.

  14. Development Program for Natural Aging Aluminum Casting Alloys

    SciTech Connect

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  15. Friction Stir Weld Failure Mechanisms in Aluminum-Armor Structures Under Ballistic Impact Loading Conditions

    DTIC Science & Technology

    2013-01-01

    FSW joints found in thick aluminum -armor weldments, the overall ballistic performance of 1. REPORT DATE (DD-MM-YYYY) 4. TITLE AND SUBTITLE 13...welding ( FSW ) joints found in armor structures made of high-performance aluminum alloys (including solution-strengthened and age-hardenable aluminum alloy...grades). It is argued that due to the large width of FSW joints found in thick aluminum -armor weldments, the overall ballistic performance of the

  16. Measurements and Modeling of Stress in Precipitation-Hardened Aluminum Alloy AA2618 during Gleeble Interrupted Quenching and Constrained Cooling

    NASA Astrophysics Data System (ADS)

    Chobaut, Nicolas; Carron, Denis; Saelzle, Peter; Drezet, Jean-Marie

    2016-11-01

    Solutionizing and quenching are the key steps in the fabrication of heat-treatable aluminum parts such as AA2618 compressor impellers for turbochargers as they highly impact the mechanical characteristics of the product. In particular, quenching induces residual stresses that can cause unacceptable distortions during machining and unfavorable stresses in service. Predicting and controlling stress generation during quenching of large AA2618 forgings are therefore of particular interest. Since possible precipitation during quenching may affect the local yield strength of the material and thus impact the level of macroscale residual stresses, consideration of this phenomenon is required. A material model accounting for precipitation in a simple but realistic way is presented. Instead of modeling precipitation that occurs during quenching, the model parameters are identified using a limited number of tensile tests achieved after representative interrupted cooling paths in a Gleeble machine. This material model is presented, calibrated, and validated against constrained coolings in a Gleeble blocked-jaws configuration. Applications of this model are FE computations of stress generation during quenching of large AA2618 forgings for compressor impellers.

  17. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual Phase Precipitation Hardened Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, Jennifer

    2011-12-01

    Increasing demand for high strength powder metallurgy (PM) steels has resulted in the development of dual phase PM steels. In this work, the effects of thermal aging on the microstructure and mechanical behavior of dual phase precipitation hardened powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 538°C in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite hardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties. Due to the complex non-uniform stresses and strains associated with conventional nanoindentation, micropillar compression has become an attractive method to probe local mechanical behavior while limiting strain gradients and contributions from surrounding features. In this study, micropillars of ferrite and martensite were fabricated by focused ion beam (FIB) milling of dual phase precipitation hardened powder metallurgy (PM) stainless steels. Compression testing was conducted using a nanoindenter equipped with a flat punch indenter. The stress-strain curves of the individual microconstituents were calculated from the load-displacement curves less the extraneous displacements of the system. Using a rule of mixtures approach in conjunction with porosity corrections, the mechanical properties of ferrite and martensite were combined for comparison to tensile tests of the bulk material, and reasonable agreement was found for the ultimate tensile

  18. Age hardening and the potential for superplasticity in a fine-grained Al-Mg-Li-Zr alloys

    SciTech Connect

    Furukawa, Minoru; Berbon, P.B.; Langdon, T.G.; Horita, Zenji; Nemoto, Minoru; Tsenev, N.K.; Valiev, R.Z.

    1998-01-01

    Experiments were conducted to determine the age-hardening characteristics and the mechanical properties of an Al-5.5 pct Mg-2.2 pct Li-0.12 pct Zr alloy processed by equal-channel angular (ECA) pressing to give a very fine grain size of {approximately} 1.2 {micro}m. The results show that peak aging occurs more rapidly when the grain size is very fine, and this effect is interpreted in terms of the higher volume of precipitate-free zones in the fine-grained material. Mechanical testing demonstrates that the ECA-pressed material exhibits high strength and good ductility at room temperature compared to conventional Al alloys containing Li. Elongations of up to {approximately} 550 pct may be achieved at an elevated temperature of 603 K in the ECA-pressed condition, thereby confirming that, in this condition, the alloy may be a suitable candidate material for use in superplastic forming operations.

  19. The Effect of Artificial Aging on Tensile Work Hardening Characteristics of a Cast Al-7 Pct Si-0.55 Pct Mg (A357) Alloy

    NASA Astrophysics Data System (ADS)

    Tiryakioğlu, M.; Alexopoulos, N. D.

    2008-11-01

    Al-7 pct Si-0.55 pct Mg (A357) alloy specimens excised from continuously cast bars were solution treated at 540 °C for 22 hours, quenched, and finally aged artificially at 155 °C, 175 °C, and 205 °C for various times. Tensile work hardening characteristics were investigated using Kocks Mecking (KM) plots for every specimen out of the 90 totally investigated. Each specimen followed the stage III KM work hardening model. The effect of artificial aging, i.e., matrix strength on the KM work hardening model parameters, was investigated. The results of the current analysis indicated that (1) unlike previously found for wrought Al-Mg-Si alloys, the shearing-bypassing transition in β″ precipitates takes place at peak strength, (2) the transition from stage II to III work hardening is affected by yield strength and temper, (3) the KM parameters are strongly affected by artificial aging, and (4) the elongation to fracture is determined by stage III work hardening, especially by parameter K of the KM model.

  20. Sensitization of Naturally Aged Aluminum 5083 Armor Plate

    DTIC Science & Technology

    2015-07-29

    susceptibility to intergranular corrosion of 5XXX series aluminum alloys by mass loss after exposure to nitric acid (NAMLT Test)”, ASTM G-67-04. [6...67 nitric acid mass-loss values were 19 to 25 mg/cm2. The transmission electron microscopy microstructure of the sample was found to be consistent...5XXX Series Aluminum Alloys by Mass Loss after Exposure to Nitric Acid “ was used as an assessment of the degree of sensitization (DOS) of the alloy.[5

  1. Effect of Aged Microstructure on the Strength and Work Hardening Behavior of Ti-15V-3Cr-3Sn-3Al Alloy

    NASA Astrophysics Data System (ADS)

    Sarkar, Rajdeep; Mukhopadhyay, A.; Ghosal, P.; Nandy, T. K.; Ray, K. K.

    2015-08-01

    This investigation is aimed at revealing the deformation behavior of a β-Ti alloy, namely Ti-15V-3Cr-3Sn-3Al, under various aged conditions with an emphasis on correlating the work hardening characteristics of the alloy with its corresponding microstructure. The alloy was cast, forged, hot rolled, solution treated, and aged differently to generate microstructures with varying amounts and morphologies of α- and β-phases. While microstructural characterization was carried out using scanning and transmission electron microscopy (TEM), tensile tests were conducted to study the work hardening behavior of the alloy. One may infer from the results that the strength of the alloy deteriorates, while the elongation to failure improves with an increase in the aging temperature. The strength of the alloy depends strongly on the amount of α- and the inter-α-spacing. The work hardening behavior of the alloy aged at temperatures below 808 K (535 °C) is markedly different than those aged at higher temperatures. This characteristic behavior has been explained using the deformation signatures in the α-phase revealed by TEM examinations. A stress gradient-based model and a dislocation evolution-type model are found to satisfactorily describe the strength and the work hardening behavior of the alloy aged under different conditions.

  2. Microstructure, properties, and age hardening behavior of a thermomechanically processed ultralow-carbon Cu-bearing high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, A.; Mishra, B.; Das, S.; Chatterjee, S.

    2005-03-01

    An ultralow-carbon steel alloyed with Ni, Mn, Mo, and Cu and microalloyed with Nb and Ti was subjected to a three-stage controlled rolling operation followed by water quenching. The effect of thermomechanical processing on the microstructure, mechanical properties, and age-hardening behavior of the steel was evaluated. The precipitation behavior of Cu at different aging temperatures was studied by transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The high strength values obtained in the present steel are due to the fine-lath martensite structure along with tiny precipitates of microalloying carbide and carbonitride of Ti and Nb at all finish rolling temperatures (FRTs). The increased strength value at the lower FRT is due to the finer lath width and packet size of martensite. The large TiN particles and the coarse martensite-austenite (MA) constituents impaired the impact-toughness value of the steel at subambient temperature. On aging at different temperatures, a wide variation in structure and properties has been obtained. At low aging temperatures, coherent Cu particles form and a peak strength is obtained due to the formation of fine ɛ-Cu precipitates. On increasing aging temperatures, the Cu particle size increases, with a simultaneous decrease in dislocation density in the matrix resulting in a continuous decrease in strength.

  3. Overcoming residual stresses and machining distortion in the production of aluminum alloy satellite boxes.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    Distortion frequently occurs during machining of age hardening aluminum alloys due to residual stresses introduced during the quenching step in the heat treatment process. This report quantifies, compares, and discusses the effectiveness of several methods for minimizing residual stresses and machining distortion in aluminum alloys 7075 and 6061.

  4. The effects of solution treatment on the mechanical properties of age-hardened A-286 bar stock at elevated and cryogenic temperature

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical properties are presented of solution treated and age hardened A-286 corrosion resistant steel bar stock. Material solution treated at 899 C or 982 C, each followed by an age hardening treatment of 718 C, was evaluated. Test specimens manufactured from 1.50 inch (3.81 cm) diameter bar stock were tested at temperatures from +649 C to -253 C. The test data indicated excellent tensile, yield, elongation and reduction-in-area properties at all testing temperatures for both solution treated and aged materials. Cryogenic temperature notched tensile, impact, and shear tests indicated excellent notch strength, ductility, and shear values. There was very little difference in the mechanical properties of the two solution treated and aged materials. The only exception was that the 962 C solution treated and aged material had superior stress rupture properties at 649 C.

  5. Alloy solution hardening with solute pairs

    DOEpatents

    Mitchell, John W.

    1976-08-24

    Solution hardened alloys are formed by using at least two solutes which form associated solute pairs in the solvent metal lattice. Copper containing equal atomic percentages of aluminum and palladium is an example.

  6. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  7. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H. W.; Farahmand, B.; Rioja, R.

    2003-01-01

    This viewgraph report presents an examination of the fracture toughness of aluminum-lithium alloy C458 for use in cryotank structures. Topics cover include: cryogenics, alloy composition, strengthing precipitates in C458, cryogenic fracture toughness improvements, design of experiments for measuring aging optimization of C458 plate and effects of aging of properties of C458 plate.

  8. Precipitation of β' phase and hardening in dental-casting Ag-20Pd-12Au-14.5Cu alloys subjected to aging treatments.

    PubMed

    Kim, Yonghwan; Niinomi, Mitsuo; Hieda, Junko; Nakai, Masaaki; Cho, Ken; Fukui, Hisao

    2014-03-01

    The age-hardening behavior of the dental-casting Ag-20Pd-12Au-14.5Cu alloy subjected to aging treatment at around 673K is well known, and this hardening has been widely employed in various applications. To date, the age-hardening of this alloy has been explained to attribute to the precipitation of a β phase, which is a B2-type ordered CuPd phase or PdCuxZn1-x phase. In this study, results obtained from microstructural observations using a transmission electron microscopy and a scanning transmission electron microscopy revealed that a fine L10-type ordered β' phase precipitated in the matrix and a coarse-structure region (consisting of Ag- and Cu-rich regions) appeared after aging treatment at 673K and contributed to increase in hardness. The microstructure of the coarse β phase, which existed before aging treatment, did not change by aging treatment. Thus, it is concluded that the fine β' phase precipitated by aging treatment contributed more to increase in hardness than the coarse-structure region and coarse β phase.

  9. Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints

    NASA Astrophysics Data System (ADS)

    Xu, Weifeng; Li, Zhaoxi; Sun, Xiaohong

    2017-03-01

    The effect of welding speed on the microstructural evolution, mechanical properties and strain-hardening behavior of friction stir welded (FSWed) high-strength AA7075-T651 was investigated. Large intermetallic particles and grains, whose sizes increased at lower welding speeds, were present in the heat-affected zone. FSWed joints fabricated at the higher welding speed or lower strain rates exhibited higher strength, joint efficiency and ductility than those fabricated at lower welding speeds or higher strain rates. A maximum joint efficiency of 97.5% and an elongation to failure of 15.9% were obtained using a welding speed of 400 mm/min at a strain rate of 10-5 s-1. The hardening capacity, strain-hardening exponent and strain-hardening rate of the FSWed joints were significantly higher than those of the base material, but materials exhibited stage III and stage IV hardening characteristics. The results morphology of the fracture surfaces is consistent with the above results.

  10. Effect of aging on aluminum hydroxide complexes in dilute aqueous solutions

    USGS Publications Warehouse

    Smith, Ross Wilbert; Hem, John David

    1972-01-01

    Aqueous aluminum solutions containing 4?10 -5 mole/liter aluminum and a constant total ionic strength of 10 -2, but with varying ratios of hydroxide to aluminum (OH:Al), were prepared. Progress of these solutions toward equilibrium conditions over aging periods of as much as 2 years was studied by determining the composition and pH of the solutions at various time intervals. The solutions, after mixing, were supersaturated with respect to both crystalline and amorphous forms of aluminum oxides and aluminum hydroxides. The compositions of the solutions were determined by use of a timed colorimetric analytical procedure which allowed the estimation of three separate forms of aluminum that have been designated Al a, Al b, and Al c. Form Al a appeared to be composed of monomeric species such as Al(H20)6+3, Al(OH)(H20)5+2, Al(OH)2(H20)4 +I and Al(OH)4-. Form Al b was polynuclear material containing perhaps 20-400 aluminum atoms per structure. It appeared to be a metastable material. Form Al c was composed of relatively large, microcrystalline, clearly solid AI(OH)3 particles. For each OH :Al ratio, the concentration of Al a remained constant with aging time, Al b decreased, and Al c increased. It appeared that Al b particles were increasing in size and ultimately were converted to Al c particles. After a few weeks' aging, Al c particles had the structure of gibbsite. In all solutions, equilibrium was only very slowly achieved, and the time required depended on the OH:Al ratio and how rapidly the solution was initially prepared (mixing time). Lower ratios caused a slower approach to equilibrium; sometimes equilibrium was not achieved even after several years' aging. The more slowly base was initially added (to obtain the proper OH:Al ratio), the more slowly was equilibrium approached. Ultimate equilibrium values of dissolved aluminum concentration and pH were consistent with known thermodynamic data on monomeric aluminum species. From data determined during the aging

  11. Strengthening in rapidly solidified age hardened Cu-Cr and Cu-Cr-Zr alloys

    SciTech Connect

    Correia, J.B.; Davies, H.A.; Sellars, C.M.

    1997-01-01

    Cu-Cr and Cu-Cr-Zr alloy powders were produced by water atomization and consolidated by warm extrusion. Coherent Cr precipitation is associated with the peak hardness condition in these alloys. The mechanical properties obtained after aging treatments, namely the peak hardness, and the corresponding proof stress are related to the concentration of the alloying element initially in solid solution in the powders. The strengthening observed is interpreted in terms of theories of precipitation and dispersion strengthening and compared with similar analyses reported previously in the literature for these alloy systems.

  12. Ordering Transformation and Age Hardening in a Ni-Cr-W Superalloy

    NASA Astrophysics Data System (ADS)

    Gao, Xiangyu; Hu, Rui; Li, Xiaolin; Luo, Gongliao; Li, Jinshan; Fu, Hengzhi

    2016-12-01

    The microstructural changes occurring in a Ni-Cr-W superalloy during prolonged exposure to proper temperature have been investigated using transmission electron microscopy. It is demonstrated that nanometer-sized C11b (Pt2Mo-type) and DO22 superlattices can precipitate in the Ni-Cr-W alloy by means of a simple aging treatment at temperatures varying in the range of 773 K to 973 K (500 °C to 700 °C). The mechanism of transformation to long-range order has been revealed to accord with continuous mode based on transmission electron microscopy results and variation trend in Vickers microhardness. No signs of overaging and coarsening of C11b and DO22 phases with further aging have been found, which indicates that both of them have a high-thermal stability. The orientation relationships and interfaces between C11b/DO22 precipitates and Ni-based matrix have been investigated by high-resolution transmission electron microscopy, and the results reveal that the interfaces between C11b/DO22 precipitates and surrounding matrix are coherent at the atomic scale. Because of the high-density nanometer-sized C11b/DO22 precipitates, the microhardness of the alloy is improved remarkably.

  13. Development of Spray Coating Methods and Materials to Replace Aluminum Cladding of Aging Aircraft for Corrosion Protection

    DTIC Science & Technology

    2007-06-01

    Replace FA9550-06-C-0113 Aluminum Cladding of Aging Aircraft for Corrosion Protection 5b. GRANTNUMBER [AF STTR Phase I Final Technical Report] 5c. PROGRAM...development of glassy coatings is limited by non-availability of aluminum based BMG powder feedstock for spraying. 15. SUBJECT TERMS STTR Report Corrosion ... aluminum cladding of aging aircraft for corrosion protection ABSTRACT The objective of this AF STTR Phase I work was to develop spray coating methods and new

  14. Instrumental neutron activation analysis of brain aluminum in Alzheimer disease and aging.

    PubMed

    Markesbery, W R; Ehmann, W D; Hossain, T I; Alauddin, M; Goodin, D T

    1981-12-01

    Instrumental neutron activation analysis procedures were used to determine the aluminum content of various brain regions in histologically verified Alzheimer disease (AD) and in controls. The grand mean aluminum level for 74 AD specimens was 0.372 +/- 0.058 microgram/gm and for 137 adult controls, 0.467 +/- 0.033 microgram/gm, both on a wet weight basis. No difference was found at the bulk sample level between AD and adult controls, corrected for age and sex, or when frontal, temporal, and hippocampal specimens were compared. Control specimens (infancy to 85 years) showed an increase in brain aluminum concentration with age. Comparison of freeze-dried to wet weight ratios of AD and controls revealed a small increase in water content in AD brains.

  15. Initial precipitation and hardening mechanism during non-isothermal aging in an Al–Mg–Si–Cu 6005A alloy

    SciTech Connect

    Yang, Wenchao; Ji, Shouxun; Huang, Lanping; Sheng, Xiaofei; Li, Zhou; Wang, Mingpu

    2014-08-15

    The characterization of precipitation and hardening mechanism during non-isothermal aging had been investigated using high resolution transmission electron microscopy for an Al–Mg–Si–Cu 6005A alloy. It was proposed that the needle-shaped β″ precipitates with a three-dimension coherency strain-field and an increased number density in the Al matrix provided the maximum strengthening effect for the Al–Mg–Si–Cu 6005A alloy. Simultaneously, it was also found that the formation and evolution of clusters in the early precipitation were associated with the vacancy binding energy, during which Si atoms played an important role in controlling the numbers density of Mg/Si co-clusters, and the excess Si atoms provided the increased number of nucleation sites for the subsequent precipitates to strengthen and improve the precipitation rate. Finally, based on the experimental observation and theoretical analysis, the precipitation sequence during the early precipitation in the Al–Mg–Si–Cu 6005A alloy was proposed as: supersaturated solid solution → Si-vacancy pairs, Mg-vacancy pairs and Mg clusters → Si clusters, and dissolution of Mg clusters → Mg atoms diffusion into the existing Si clusters → Mg/Si co-clusters → GP zone. - Highlights: • β″ precipitates provide the maximum strengthening effect for the 6005A alloy. • Si atoms play an important role in controlling the numbers of Mg/Si co-clusters. • The early aging sequence is deduced based on the solute-vacancy binding energy.

  16. Evaluation of Solute Clusters Associated with Bake-Hardening Response in Isothermal Aged Al-Mg-Si Alloys Using a Three-Dimensional Atom Probe

    NASA Astrophysics Data System (ADS)

    Aruga, Yasuhiro; Kozuka, Masaya; Takaki, Yasuo; Sato, Tatsuo

    2014-12-01

    Temporal changes in the number density, size distribution, and chemical composition of clusters formed during natural aging at room temperature and pre-aging at 363 K (90 °C) in an Al-0.62Mg-0.93Si (mass pct) alloy were evaluated using atom probe tomography. More than 10 million atoms were examined in the cluster analysis, in which about 1000 clusters were obtained for each material after various aging treatments. The statistically proven records show that both number density and the average radius of clusters in pre-aged materials are larger than in naturally aged materials. It was revealed that the fraction of clusters with a low Mg/Si ratio after natural aging for a short time is higher than with other aging treatments, regardless of cluster size. This indicates that Si-rich clusters form more easily after short-period natural aging, and that Mg atoms can diffuse into the clusters or possibly form another type of Mg-Si cluster after prolonged natural aging. The formation of large clusters with a uniform Mg/Si ratio is encouraged by pre-aging. It can be concluded that an increase of small clusters with various Mg/Si ratios does not promote the bake-hardening (BH) response, whereas large clusters with a uniform Mg/Si ratio play an important role in hardening during the BH treatment at 443 K (170 °C).

  17. Effect of reinforcing particle type on morphology and age-hardening behavior of Al–4.5 wt.% Cu based nanocomposites synthesized through mechanical milling

    SciTech Connect

    Mostaed, A.; Saghafian, H.; Mostaed, E.; Shokuhfar, A.; Rezaie, H.R.

    2013-02-15

    The effects of reinforcing particle type (SiC and TiC) on morphology and precipitation hardening behavior of Al–4.5%Cu based nanocomposites synthesized via mechanical milling were investigated in the current work. In order to study the microstructure and morphology of mechanically milled powder, X-ray diffraction technique, scanning electron microscopy and high resolution transmission electron microscopy were utilized. Results revealed that at the early stages of mechanical milling, when reinforcing particles are polycrystal, the alloying process is enhanced more in the case of using the TiC particles as reinforcement. But, at the final stages of mechanical milling, when reinforcing particles are single crystal, the alloying process is enhanced more in the case of using the SiC ones. Transmission electron microscopy results demonstrated that Al–4.5 wt.%Cu based nanocomposite powders were synthesized and confirmed that the mutual diffusion of aluminum and copper occurs through the interfacial plane of (200). The hardness results showed that not only does introducing 4 vol.% of reinforcing particles (SiC or TiC) considerably decrease the porosity of the bulk composite samples, but also it approximately doubles the hardness of Al–4.5 wt.%Cu alloy (53.4 HB). Finally, apart from TEM and scanning electron microscopy observation which are localized, a decline in hardness in the TiC and SiC contained samples, respectively, after 1.5 and 2 h aging time at 473 K proves the fact that the size of SiC particles is smaller than the size of the TiC ones. - Highlights: ► HRTEM results show mutual diffusion of Al and Cu occurs through the (200) planes. ► TiC particles enhance alloying process more than the SiC ones at the early stages of MM. ► SiC particles enhance alloying process more than the TiC ones at the final stages of MM.

  18. Effect of aging on mechanical properties of aluminum-alloy rivets

    NASA Technical Reports Server (NTRS)

    Roop, Frederick C

    1941-01-01

    Curves and tabular data present the results of strength tests made during and after 2 1/2 years of aging on rivets and rivet wire of 3/16-inch nominal diameter. The specimens were of aluminum alloy: 24s, 17s, and a17s of the duralumin type and 53s of the magnesium-silicide type.

  19. Effect of aging on mechanical properties of aluminum-alloy rivets

    NASA Technical Reports Server (NTRS)

    Roop, Frederick C

    1941-01-01

    Curves and tabular data present the results of strength tests made during and after 2 1/2 years of aging on rivets and rivet wire of 3/16-inch nominal diameter. The specimens were of aluminum alloy: 24S, 17S, and A17S of the duralumin type and 53S of the magnesium-silicide type.

  20. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  1. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Rioja, R.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 (Al-1.0 Li-4.0 Cu-0.4 Mg-0.4 Ag-0.12 Zr) for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. These newer alloys generally have lithium content less than 2 wt. % and their composition and processing have been carefully tailored to increase the toughness and reduce the mechanical property anisotropy of the earlier generation alloys such 2090 and 8090. Alloy processing, particularly the aging treatment, has a significant influence on the strength-toughness combinations and their dependence on service environments for aluminum-lithium alloys. Work at NASA Marshall Space Flight Center on alloy 2195 has shown that the cryogenic toughness can be improved by employing a two-step aging process. This is accomplished by aging at a lower temperature in the first step to suppress nucleation of the strengthening precipitate at sub-grain boundaries while promoting nucleation in the interior of the grains. Second step aging at the normal aging temperature results in precipitate growth to the optimum size. A design of experiments aging study was conducted for plate. To achieve the T8 temper, Alloy C458 (Al-1.8 Li-2.7 Cu-0.3 Mg- 0.08 Zr-0.3 Mn-0.6 Zn) is typically aged at 300 F for 24 hours. In this study, a two-step aging treatment was developed through a comprehensive 24 full factorial design of experiments study and the typical one-step aging used as a reference. Based on the higher lithium content of C458 compared with 2195, the first step aging temperature was varied between 175 F and 250 F. The second step aging temperatures was

  2. Quench-age method for the fabrication of niobium-aluminum superconductors

    DOEpatents

    Pickus, Milton R.; Ciardella, Robert L.

    1978-01-01

    A flexible Nb.sub.3 Al superconducting wire is fabricated from a niobium-aluminum composite wire by heating to form a solid solution which is retained at room temperature as a metastable solid solution by quenching. The metastable solid solution is then transformed to the stable superconducting A-15 phase by low temperature aging. The transformation induced by aging can be controlled to yield either a multifilamentary or a solid A-15 core surrounded by ductile niobium.

  3. Aging effects on the fracture toughness of SiC whisker reinforced 2XXX aluminum alloys

    NASA Technical Reports Server (NTRS)

    Ratnaparkhi, P. L.; Rack, H. J.

    1989-01-01

    The effect of aging (at 150 C) time on the fracture toughness behavior of a 2XXX alloy (Al-3.55Cu-1.29Mg-0.01Fe-trace Mn) reinforced with 5 vol pct F-8 SiC whiskers was investigated by measuring hardness and electrical conductivity followed by fracture toughness tests on center-cracked specimens. The ageing time-hardening response plots showed that, independent of whisker orientation, the initial rapid increase in hardness was followed by a more gradual increase, with a broad hardness peak between 32 and 128 hrs of aging. Coincident with the hardness changes, the electrical conductivity initially decreased, reached a minimum, and then increased at aging times beyond 32 hrs. Examination by SEM indicated that the initial increase in hardness and decrease in conductivity was due to the GPB zone formation, while the subsequent increase in electrical conductivity and decrease in hardness (overaging) was due to S nucleation and growth.

  4. Effect of Two-Stage Aging on Microstructure of 7075 Aluminum Alloys

    DTIC Science & Technology

    1981-04-01

    which particular microstructural characteristic is of greatest significance in the stress corrosion behavior of 7075 in a high strength condition. 2...is expected that RRA may provide less improvement in the stress corrosion behavior of 7050 than of I I 7075 . Data from these tests would allow...I v h EFFECT OF TWO-STAGE AGING ON MICROSTRUCTURE OF 7075 ALUMINUM ALLOYS RE- 627 "Final Report E April 1981 "by 7! Jonn M. Papazian OT i. Prepared

  5. Influence of deformation ageing treatment on microstructure and properties of aluminum alloy 2618

    SciTech Connect

    Wang Jianhua Yi Danqing; Su Xuping; Yin Fucheng

    2008-07-15

    The effects of deformation ageing treatment (DAT) on the microstructure and properties of aluminum alloy 2618 were investigated. The alloy was subjected to deformation ageing treatment which included solution treating at 535 deg. C quenching into water at room-temperature, cold rolling (10%) and further ageing to peak hardness level at 200 deg. C. The electron microscopic studies revealed that the treatment affects the ageing characteristics and the coarsening of ageing phase (S') at elevated-temperature. The dislocation-precipitate tangles substructure couldn't be found in alloy 2618. The tensile and hardness tests showed that deformation-ageing treatment causes a significant improvement in tensile strength and hardness to alloy 2618 at room- and elevated-temperature.

  6. Ageing behaviour of an Fe-20Ni-1.8Mn-1.6Ti-0.59Al (wt%) maraging alloy: clustering, precipitation and hardening

    SciTech Connect

    Pereloma, E.V. . E-mail: elena.pereloma@spme.monash.edu.au; Shekhter, A.; Miller, M.K.; Ringer, S.P.

    2004-11-08

    Changes in the solute distribution as well as the evolution of precipitation, microstructure and mechanical properties have been studied in an experimental maraging Fe-20Ni-1.8Mn-1.5Ti-0.59Al (wt%) alloy during ageing at 550 deg C. An initial hardening reaction within 5 s is reported, which is remarkable in terms of extent and rapidity. This strengthening was caused by the formation of complex multi-component atomic co-clusters containing primarily Ni-Ti-Al as well as some Mn. This cluster strengthened condition produced the optimum toughness observed throughout the ageing sequence. After 60 s ageing, the appearance of discrete precipitation of needle-shaped {eta}-Ni{sub 3}Ti particles was associated with a second rise in hardness towards an eventual peak at 600 s. This precipitation hardening was accompanied by an increase in tensile strength and a decrease in ductility. A reverse transformation of martensite to austenite occurs progressively during ageing and this contributes to the initial and secondary softening.

  7. Optimizing Mechanical Properties and Thermal Stability of Age Hardenable Aluminum Alloys Through Theoretical Modeling, Alloy Modification and Thermal Mechanical Processing

    DTIC Science & Technology

    2005-06-30

    particularly titanium and carbon -reinforced epoxy-matrix composites. Although nowadays about 60% of the aircraft that operate in a speed less than...well as their interactions. The fine dispersoids (0.0 1-0.2 ýlm), formed by transitional metal elements during ingot preheating, are at least...equilibrium S-phase limits the Mg available for the coherent interfaces of the Q plates. Similarly, several studies have illustrated Ag segregation to

  8. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  9. A microstructural study of flash welded and aged 6061 and 6013 aluminum alloys

    SciTech Connect

    Barbosa, C.; Dille, J.; Delplancke, J.-L.; Rebello, J.M.A.

    2006-09-15

    Extruded, flash welded and artificially aged 6061 and 6013 aluminum alloys were analyzed with the use of techniques such as transmission electron microscopy (TEM) imaging, selected area electron diffraction (SAD) and X-ray energy-dispersive spectroscopy (EDS) in order to identify the precipitates present in both alloys. Vickers microindentation hardness measurements were performed at different distances from the weld interface. The results show a small decrease in hardness near the 6013 alloy weld interface. On the other hand, there is an important hardness drop near the 6061 weld interface. This drop can be explained by a lack of fine structural precipitation during the aging treatment in the 6061 weld interface zone.

  10. Comparative study of structure formation and mechanical behavior of age-hardened Ti–Nb–Zr and Ti–Nb–Ta shape memory alloys

    SciTech Connect

    Inaekyan, K.; Brailovski, V.; Prokoshkin, S.; Pushin, V.; Dubinskiy, S.; Sheremetyev, V.

    2015-05-15

    This work sets out to study the peculiar effects of aging treatment on the structure and mechanical behavior of cold-rolled and annealed biomedical Ti–21.8Nb–6.0Zr (TNZ) and Ti–19.7Nb–5.8Ta (TNT) (at.%) shape memory alloys by means of transmission electron microscopy, X-ray diffractometry, functional fatigue and thermomechanical testing techniques. Dissimilar effects of aging treatment on the mechanical behavior of Zr- and Ta-doped alloys are explained by the differences in the ω-phase formation rate, precipitate size, fraction and distribution, and by their effect on the alloys' critical stresses and transformation temperatures. Even short-time aging of the TNZ alloy leads to its drastic embrittlement caused by “overaging”. On the contrary, during aging of the TNT alloy, formation of finely dispersed ω-phase precipitates is gradual and controllable, which makes it possible to finely adjust the TNT alloy functional properties using precipitation hardening mechanisms. To create in this alloy nanosubgrained dislocation substructure containing highly-dispersed coherent nanosized ω-phase precipitates, the following optimum thermomechanical treatment is recommended: cold rolling (true strain 0.37), followed by post-deformation annealing (600 °C, 15–30 min) and age-hardening (300 °C, 30 min) thermal treatments. It is shown that in TNT alloy, pre-transition diffraction effects (diffuse reflections) can “mask” the β-phase substructure and morphology of secondary phases. - Highlights: • TNZ alloy is characterized by much higher ω-phase precipitation rate than TNT alloy. • Difference in precipitation rates is linked to the difference in Zr and Ta diffusion mobility. • Aging of nanosubgrained TNZ alloy worsens its properties irrespective of the aging time. • Aging time of nanosubgrained TNT alloy can be optimized to improve its properties.

  11. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Rioja, R.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 (Al-1.0 Li-4.0 Cu-0.4 Mg-0.4 Ag-0.12 Zr) for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. These newer alloys generally have lithium content less than 2 wt. % and their composition and processing have been carefully tailored to increase the toughness and reduce the mechanical property anisotropy of the earlier generation alloys such 2090 and 8090. Alloy processing, particularly the aging treatment, has a significant influence on the strength-toughness combinations and their dependence on service environments for aluminum-lithium alloys. Work at NASA Marshall Space Flight Center on alloy 2195 has shown that the cryogenic toughness can be improved by employing a two-step aging process. This is accomplished by aging at a lower temperature in the first step to suppress nucleation of the strengthening precipitate at sub-grain boundaries while promoting nucleation in the interior of the grains. Second step aging at the normal aging temperature results in precipitate growth to the optimum size. A design of experiments aging study was conducted for plate. To achieve the T8 temper, Alloy C458 (Al-1.8 Li-2.7 Cu-0.3 Mg-0.08 Zr-0.3 Mn-0.6 Zn) is typically aged at 300F for 24hours. In this study, a two-step aging treatment was developed through a comprehensive 2(exp 4) full factorial design of experiments study and the typical one-step aging used as a reference. Based on the higher lithium content of C458 compared with 2195, the first step aging temperature was varied between 175F and 250F. The second step aging temperatures was

  12. Properties of a Retrogressed and Re-Aged 7075 Aluminum Alloy.

    DTIC Science & Technology

    1984-12-31

    Kerlins, & B. V. Whitenson, " Electon Fractograph Hand Book ", Air Fore Materials Lab. Report No. ML-T-DR-64-418, 1965. (w) Awrosoce SN~dOO&W Metals... Engineering and Applied Sclince. Contract No. N0001 4-81 -K--0292, May, 1962. (a) J. M. Papplaon: "Effect of Two-Stage Aging on Microstructure of 7075...Method of Test for Exfoliation Corrosion Susceptibilty In 7 Swries Copper Containi ng Aluminum Alloys (EXCO test). 1979 Annual Book of ASTM

  13. Interactions of aluminum with biochars and oxidized biochars: implications for the biochar aging process.

    PubMed

    Qian, Linbo; Chen, Baoliang

    2014-01-15

    Interactions of aluminum with primary and oxidized biochars were compared to understand the changes in the adsorption properties of aged biochars. The structural characteristics of rice straw-derived biochars, before and after oxidation by HNO3/H2SO4, were analyzed by element composition, FTIR, and XPS. The adsorption of Al to primary biochars was dominated by binding to inorganic components (such as silicon particles) and surface complexation of oxygen-containing functional groups via esterification reactions. Oxidization (aging) introduced carboxylic functional groups on biochar surfaces, which served as additional binding sites for Al(3+). At pH 2.5-3.5, the Al(3+) binding was significantly greater on oxidized biochars than primary biochars. After loading with Al, the -COOH groups anchored to biochar surfaces were transformed into COO(-) groups, and the negative surface charge diminished, which indicated that Al(3+) coordinated with COO(-). Biochar is suggested as a potential adsorbent for removing Al from acidic soils.

  14. Effect of Strain-Induced Age Hardening on Yield Strength Improvement in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Song, Hyejin; Lee, Seok Gyu; Sohn, Seok Su; Kwak, Jai-Hyun; Lee, Sunghak

    2016-11-01

    Ferrite-austenite lightweight steels showing TRansformation-induced plasticity were developed by varying the aging temperature with or without prestraining, and their effects on tensile properties were investigated in relation with microstructural evolution of carbide formation. The aged steels contained austenite, pearlite, and martensite in the ferrite matrix, and the austenite volume fraction decreased with the increasing aging temperature because some austenite grains decomposed to pearlites. This austenite decomposition to pearlite was favorable for the improvement of yield strength, but negatively influenced overall tensile properties. The prestraining promoted the austenite decomposition by a diffusion-controlled phase transformation, and changed the morphology of the cementite from a long lamellar shape to a densely agglomerated particle shape. In order to obtain the large increase in yield strength as well as excellent combination of strength and ductility, the strain-induced aging treatment, i.e., prestraining followed by aging, is important like in the prestrained and 673 K (400 °C)-aged steel. This large increase in yield strength, in spite of a reduction of elongation (65 to 43 pct), was basically attributed to an appropriate amount of decomposition of austenite to pearlite ( e.g., 4 vol pct), while having sufficient austenite to martensite transformation ( e.g., 14.5 vol pct martensite).

  15. The secondary hardening phenomenon in strain-hardened MP35N alloy

    SciTech Connect

    Asgari, S.; El-Danaf, E.; Shaji, E.; Kalidindi, S.R.; Doherty, R.D.

    1998-10-09

    Mechanical testing and microscopy techniques were used to investigate the influence of aging on the structure and strengthening of MP35N alloy. It was confirmed that aging the deformed material at 600 C for 4 h provided additional strengthening, here referred to as secondary hardening, in addition to the primary strain hardening. The secondary hardening phenomenon was shown to be distinctly different from typical age hardening processes in that it only occurred in material deformed beyond a certain cold work level. At moderate strains, aging caused a shift in the entire stress-strain curve of the annealed material to higher stresses while at high strains, it produced shear localization and limited work softening. The secondary hardening increment was also found to be grain size dependent. The magnitude of the secondary hardening appeared to be controlled by the flow stress in the strain hardened material. A model is proposed to explain the observations and is supported by direct experimental evidence. The model is based on formation of h.c.p. nuclei through the Suzuki mechanism, that is segregation of solute atoms to stacking faults, on aging the strain hardened material. The h.c.p. precipitates appear to thicken only in the presence of high dislocation density produced by prior cold work.

  16. Protective potential of Bacopa monniera (Brahmi) extract on aluminum induced cerebellar toxicity and associated neuromuscular status in aged rats.

    PubMed

    Tripathi, S; Mahdi, A A; Hasan, M; Mitra, K; Mahdi, F

    2011-02-12

    The present study attempts to assess the comparative effects of Bacopa monniera, (40 mg/kg body weight) and donepezil (2.5 mg/kg b. wt) on aluminum (100 mg / kg b. wt. of AlCl3) mediated oxidative damage in the cerebellum of aged rats (24 months) along with the associated dysfunctioning of neuromuscular coordination and motor activity. A significant decrease in the activities of antioxidant enzymes and increased total reacting oxygen species, lipid and protein peroxidation products observed in aluminum exposed rats. We observed that treatment with B. monniera extract restored the altered antioxidant enzyme activities more, when compared with donepezil. However, acetylcholinesterase showed similar effect both in donepezil and B. monniera treated groups. The content of aluminum was increased in all experimental groups, however, iron content was found increased in all groups except the B. monniera treated groups. Moreover, aluminum treated groups of rats exhibited significant changes in behavioral profiles but these changes were in both B. monniera and donepezil treated groups. The light microscopic and ultrastructural studies revealed damaged Purkinje's neurons and altered granular cell layer along with the increased accumulation of lipofuscin granules in aluminum treated animals. These changes were quite less pronounced in B. monniera group than that of donepezil and this may be due to the reduction of excess iron content by B. monniera. On the basis of our results it may be concluded that Al may be linked with cerebellar degeneration and neuromuscular disorders while Bacopa monniera extract helps in reversing these changes.

  17. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    NASA Astrophysics Data System (ADS)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  18. Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate strength while minimizing residual stresses and machining distortion.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    This report provides strategies for minimizing machining distortion in future designs of aluminum alloy satellite boxes, based in part on key findings from this investigation. The report outlines types of aluminum alloys and how they are heat treated, how residual stresses develop during heat treatment of age hardening alloys, ways residual stresses can be minimized, and the design of machining approaches to minimize distortion in parts that contain residual stresses. Specific recommendations are made regarding alloy selection, heat treatment, stress relieving, and machining procedures for boxes requiring various strength levels with emphasis on 6061 and 7075 aluminum alloys.

  19. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... cause of heart attack and stroke. High blood cholesterol levels can cause hardening of the arteries at ...

  20. Method of producing complex aluminum alloy parts of high temper, and products thereof

    NASA Technical Reports Server (NTRS)

    Wilson, I. J. (Inventor)

    1978-01-01

    Fully annealed aluminum sheet is first stretch formed to the complex, doubly compound shape of a previously prepared forming die, e.g., an ejection seat blowout panel of a shuttlecraft. The part is then marked with a series of grid lines for monitoring later elongation. Thereafter it is solution heat treated and refrigerated to retard hardening. While still soft, it is stretched a second time on the same die to induce a modicum of work hardening, after which it is aged to the desired stress corrosion resistant temper, preferably the T8 level, to provide the desired hardness and stress corrosion resistance.

  1. A Comparison of the Aging Kinetics of a Cast Alumina-6061 Aluminum Composite and a Monolithic 6061 Aluminum Alloy

    DTIC Science & Technology

    1989-12-01

    PERFORM RESISTIVITY CALCULATION 49 APPENDIX E. PROGRAM TO CALCULATE KSTAR .. ........ 50 APPENDIX F. PROGRAM TO CALCUATE THERMODYNAMIC QUANTITIES...potential nucleation sites and permit the precipitate to form. The structure, still a supersaturated solid solution, not at equilibrium 2 and therefore...precipitate forms and grows. If the alloy is held at the aging temperature for a sufficient time, an equilibrium structure of primary solid solution

  2. Process Development for Stamping Á-Pillar Covers with Aluminum

    SciTech Connect

    Choi, Jung-Pyung; Rohatgi, Aashish; Smith, Mark T.; Lavender, Curt A.

    2015-02-20

    In this work, performed in close collaboration with PACCAR and Magna International, a 6XXX series aluminum alloy was used for the development of A-Pillar cover for the cab of a typical heavy-duty Class-8 truck. The use of Al alloy for the A-pillar cover represents an approximately 40% weight savings over its steel or molded fiberglass composite counterpart. For the selected Al alloy, a small amount of cold work (5% tensile strain), following prior hot-forming, was found to significantly improve the subsequent age-hardening response. The role of solutionizing temperature and rate of cooling on the age-hardening response after paint-bake treatment were investigated. For the temperature range selected in this work, higher solutionizing temperature correlated with greater subsequent age-hardening and vice-versa. However, the age-hardening response was insensitive to the mode of cooling (water quench vs. air cooling). Finally, a two-step forming process was developed where, in the first step, the blank was heated to solutionizing temperature, quenched, and then partially formed at room temperature. For the second step, the pre-form was re-heated and quenched as in the first step, and the forming was completed at room temperature. The resulting A-pillars had sufficient residual ductility to be compatible with hemming and riveting

  3. Relationship between Fracture Toughness and Tensile Properties of A357 Cast Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Alexopoulos, N. D.; Tiryakioğlu, M.

    2009-03-01

    The fracture-related mechanical properties of the A357 cast aluminum alloy, namely, elongation to fracture, tensile strain energy density (tensile toughness), strain-hardening exponent, and plane strain fracture toughness were investigated. Correlations between these properties have been established for 25 different artificial aging heat-treatment conditions and for five minor variations in chemical composition. Empirical relationships between the strain energy density and both the tensile elongation to fracture and the strain-hardening exponent have been developed. Analysis of the fracture surfaces indicated that the fracture mechanism of the investigated specimens varies according to the artificial aging conditions. Moreover, empirical relationships between the fracture toughness and strain energy density and between fracture toughness and strain-hardening exponent have been developed; these can be used to estimate the plane strain fracture toughness of A357 as a function of yield strength and tensile toughness.

  4. Steels with controlled hardenability for induction hardening

    NASA Astrophysics Data System (ADS)

    Shepelyakovskii, K. Z.

    1980-07-01

    Steels of the CH and LH type developed in the Soviet Union permit the use of a new method of induction hardening — bulk-surface hardening — and efficient utilization of the high-strength conditions (σb = 230-250 kgf/mm2). These steels make it possible to improve the structural strength, operating characteristics, service life, and reliability of critical heavily loaded machine parts. At the same time, CH steels make it possible to reduce by a factor of 2-3 the quantity of alloying elements, reduce the electrical energy for heat treatment, and completely exclude the cost of quenching oil for heat treatment in automatic equipment with high labor productivity, while retaining good working conditions. All this leads to substantial savings in production and operation. For example, when transmission gears (cylindrical and conical) are manufactured from LH steels the annual savings amount to more than 700,000 rubles at two automobile plants. Machine parts of CH steels — half axles and bearings in railway cars —have saved respectively six and four million rubles annually. The introduction of controlled-hardenability steels for induction hardening is a necessary condition for technological progress in machine construction and metallurgy.

  5. Effect of Postweld Aging Treatment on Fatigue Behavior of Pulsed Current Welded AA7075 Aluminum Alloy Joints

    NASA Astrophysics Data System (ADS)

    Balasubramanian, V.; Ravisankar, V.; Madhusudhan Reddy, G.

    2008-04-01

    This article reports the effect of postweld aging treatment on fatigue behavior of pulsed current welded AA 7075 aluminum alloy joints. AA7075 aluminum alloy (Al-Zn-Mg-Cu alloy) has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers, and railway transport systems. The preferred welding processes of AA7075 aluminum alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 10 mm thickness have been used as the base material for preparing multipass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt.%)) grade aluminum alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW), and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Rotary bending fatigue testing machine has been used to evaluate fatigue behavior of the welded joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. Grain refinement is accompanied by an increase in fatigue life and endurance limit. Simple postweld aging treatment applied to the joints is found to be beneficial to enhance the fatigue performance of the welded joints.

  6. Structural Performance of Aluminum and Stainless Steel Pyramidal Truss Core Sandwich Panels

    DTIC Science & Technology

    2009-07-01

    condition. The stainless steel core and facesheet components were vacuum brazed after the facesheets were sprayed with braze alloy Nicrobraz* 51 (Ni-25Cr...including brazing and laser spot welding. Typically, austenitic stainless steel (10–11) and age-hardenable aluminum alloys (12) have been used to...periodic cores have been described (3, 4). Initial efforts utilized investment casting of high-fluidity, nonferrous casting alloys (5–9). However

  7. Hardening: Australian for Transformation

    DTIC Science & Technology

    2004-01-01

    ADF towards homeland defense. For further details, see Jeffrey Grey. A Military History of Australia. Melbourne, Australia, Cambridge University...is a simplified explanation of the hardene d force structure proposed by FLW. The hardened concept encompasses other aspects that enhance Army...standardized with three rifle companies. A 196 Leahy “ A Land Force for the Future: The Australian Army in the Early 21st Century.” 2003: 19. 197 See Monk, Paul

  8. Secondary hardening steel having improved combination of hardness and toughness

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  9. Quenching and ageing effects on defects and their structures in FeAl alloys, and the influence on hardening and softening

    SciTech Connect

    Morris, M.A.; Morris, D.G.

    1998-01-06

    It is well known that FeAl has many thermal vacancies at high temperature which lead to significant hardening. During slow quenches from high temperature or on annealing after quenching vacancies annihilate at sinks leading to dislocation creation. The relative importance of hardening by vacancies and by dislocations has not been examined and is one objective of this study. There has been considerable effort devoted to the examination of vacancies in FeAl alloys, because of the large thermal vacancy concentrations and because of the hardening. The concentration of vacancies can be as high as several per cent for alloys close to stoichiometry at high temperatures, corresponding to a very low enthalpy for vacancy formation. The value depends on the Al content, with smaller values and larger vacancy concentrations for alloys near FeAl stoichiometry. Typical values range from 118kJ/mol for Fe-23.7%Al (atomic %), to 34 kJ/mol for stoichiometric FeAl.

  10. Aging Behavior of Al 6061 Alloy Processed by High-Pressure Torsion and Subsequent Aging

    NASA Astrophysics Data System (ADS)

    Mohamed, Intan Fadhlina; Lee, Seungwon; Edalati, Kaveh; Horita, Zenji; Hirosawa, Shoichi; Matsuda, Kenji; Terada, Daisuke

    2015-06-01

    A process to achieve strengthening in an Al 6061 alloy by grain refinement to ~200 nm using high-pressure torsion (HPT) and fine precipitation using aging treatment is studied. It is shown that although aging of the HPT-processed sample is effective for extra strengthening of the alloy, the imposed shear strain and the aging temperature should be selected carefully. The HPT processing after 5 turns leads high saturation hardness and tensile strength of 163 Hv and 470 MPa, respectively. The hardness at the saturation level remains the same during aging at 373 K (100 °C), while the hardness decreases by aging at 423 K (150 °C). When the disks are processed for 0.75 turns (lower shear strains) and aged at 373 K (100 °C), the hardness increases above the hardness level at the saturation because of the formation of B' and β' precipitates. Quantitative analyses indicate that three major hardening mechanisms contribute to the total hardening: grain boundary hardening through the Hall-Petch relationship, dislocation hardening through the Bailey-Hirsch relationship and precipitation hardening through the Orowan relationship. This study shows that the contribution of different strengthening mechanisms can be estimated using a linear additive relationship in ultrafine-grained aluminum alloys.

  11. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  12. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2016-11-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  13. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2017-01-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  14. Stage IV work hardening in cubic metals

    SciTech Connect

    Rollett, A.D.; Kocks, U.F.; Doherty, R.D.

    1986-01-01

    The work hardening of fcc metals at large strains is discussed with reference to the linear stress-strain behavior often observed at large strains and known as Stage IV. The experimental evidence shows that Stage IV is a work hardening phenomenon that is found quite generally, even in pure fcc metals subjected to homogeneous deformation. A simple model for Stage IV in pure metals is presented, based on the accumulation of dislocation debris. Experiments are described for large strain torsion tests on four aluminum alloys. The level and extent of Stage IV scaled with the saturation stress that would represent the end of Stage III in the absence of a Stage IV. Reversing the torsion after large prestrains produced transient reductions in the work hardening. The strain rate sensitivity was also measured before and during the transient and found not to vary significantly. The microstructure observed at large strains in an Mg alloy suggest that Stage IV can occur in the absence of microband formation. Previous proposals for the cause of Stage IV are reviewed and found to be not supported by recent experimental data.

  15. Study of the SCC Behavior of 7075 Aluminum Alloy After One-Step Aging at 163 °C

    NASA Astrophysics Data System (ADS)

    Silva, G.; Rivolta, B.; Gerosa, R.; Derudi, U.

    2013-01-01

    For the past many years, 7075 aluminum alloys have been widely used especially in those applications for which high mechanical performances are required. It is well known that the alloy in the T6 condition is characterized by the highest ultimate and yield strengths, but, at the same time, by poor stress corrosion cracking (SCC) resistance. For this reason, in the aeronautic applications, new heat treatments have been introduced to produce T7X conditions, which are characterized by lower mechanical strength, but very good SCC behavior, when compared with the T6 condition. The aim of this study is to study the tensile properties and the SCC behavior of 7075 thick plates when submitted to a single-step aging by varying the aging times. The tests were carried out according to the standards and the data obtained from the SCC tests were analyzed quantitatively using an image analysis software. The results show that, when compared with the T7X conditions, the single-step aging performed in the laboratory can produce acceptable tensile and SCC properties.

  16. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  17. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  18. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  19. Aging of aluminum/iron-based drinking water treatment residuals in lake water and their association with phosphorus immobilization capability.

    PubMed

    Wang, Changhui; Yuan, Nannan; Pei, Yuansheng; Jiang, He-Long

    2015-08-15

    Aluminum and Fe-based drinking water treatment residuals (DWTRs) have shown a high potential for use by geoengineers in internal P loading control in lakes. In this study, aging of Al/Fe-based DWTRs in lake water under different pH and redox conditions associated with their P immobilization capability was investigated based on a 180-day incubation test. The results showed that the DWTRs before and after incubation under different conditions have similar structures, but their specific surface area and pore volume, especially mesopores with radius at 2.1-5.0 nm drastically decreased. The oxalate extractable Al contents changed little although a small amount of Al transformed from oxidizable to residual forms. The oxalate extractable Fe contents also decreased by a small amount, but the transformation from oxidizable to residual forms were remarkable, approximately by 14.6%. However, the DWTRs before and after incubation had similar P immobilization capabilities in solutions and lake sediments. Even the maximum P adsorption capacity estimated by the Langmuir model increased after incubation. Therefore, it was not necessary to give special attention to the impact of Al and Fe aging on the effectiveness of DWTRs for geoengineering in lakes.

  20. Blast response of a hardened Army ISO shelter

    SciTech Connect

    Milligan, R.W.; Lush, A.; Crenshaw, W.L.

    1982-09-01

    A prototype shelter was designed to withstand a blast loading corresponding to a 10.0 psi (68.9 kPa) incident overpressure. The hardened shelter was then constructed, instrumented and subjected to a simulated nuclear blast loading. Test results demonstrated that a design featuring shear stiffened sandwich panels with aluminum face materials could withstand a nominal 10.0 psi incident shock loading.

  1. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  2. Environmentally assisted cracking behavior of peak-aged 7010 aluminum alloy containing scandium

    NASA Astrophysics Data System (ADS)

    Kannan, M. Bobby; Raja, V. S.; Mukhopadhyay, A. K.; Schmuki, P.

    2005-11-01

    The 7010 Al alloy with and without addition of 0.25 wt pct Sc in peak-aged condition was examined for its environmentally assisted cracking (EAC) behavior. Slow strain rate testing (SSRT) per ASTM standard G129-00 was employed to investigate EAC. The base 7010 Al alloy showed 10 pct elongation, 9.9 pct reduction in area, and 561 MPa ultimate tensile strength (UTS), when tested in air. The ductility of the base alloy dropped to 3 and 3.3 pct in terms of elongation and reduction in area, respectively, when tested in 3.5 pct NaCl solution, showing its high susceptibility to EAC. On the other hand, the 0.25 wt pct Sc containing alloy showed a significant improvement in ductility not only in air but also in 3.5 pct NaCl solution, without any loss in the UTS. Thus, the 0.25 wt pct Sc containing alloy exhibited 13.4 pct elongation, 15.8 pct reduction in area, and 560 MPa UTS in air and 12.5 pct elongation, 16.4 pct reduction in area and 560 MPa UTS in 3.5 pct NaCl solution. The study for the first time shows that the high resistance to EAC of 7010 alloy can be imparted even in peak-aged condition by the addition of 0.25 wt pct Sc.

  3. Industrial Hardening Demonstration.

    DTIC Science & Technology

    1980-09-01

    less severe conditions than thermal cracking (850’ - 950°F and 10 to 20 psi). Zeolitic or molecular sieve- base catalysts are used. Catalytic reforming...with Potential Industrial Hardening A-1 Participants B Post-Attack Petroleum Refining (and Production) B-1 from Crude Oil V List of Figures Number Page...the Key Worker Shelter 116 viii B-1 Proportions of the Products Obtained by Distillation B-2 of Six Crude Oils B-2 Generalized Flow Chart of the

  4. Precipitation hardenable iron-nickel-chromium alloy having good swelling resistance and low neutron absorbence

    DOEpatents

    Korenko, Michael K.; Merrick, Howard F.; Gibson, Robert C.

    1980-01-01

    An iron-nickel-chromium age-hardenable alloy suitable for use in fast breeder reactor ducts and cladding which utilizes the gamma-double prime strengthening phase and characterized in having a morphology of the gamma-double prime phase enveloping the gamma-prime phase and delta phase distributed at or near the grain boundaries. The alloy consists essentially of about 40-50% nickel, 7.5-14% chromium, 1.5-4% niobium, 0.25-0.75% silicon, 1-3% titanium, 0.1-0.5% aluminum, 0.02-0.1% carbon, 0.002-0.015% boron, and the balance iron. Up to 2% manganese and up to 0.01% magnesium may be added to inhibit trace element effects; up to 0.1% zirconium may be added to increase radiation swelling resistance; and up to 3% molybdenum may be added to increase strength.

  5. Method and apparatus for welding precipitation hardenable materials

    DOEpatents

    Murray, Jr., Holt; Harris, Ian D.; Ratka, John O.; Spiegelberg, William D.

    1994-01-01

    A method for welding together members consisting of precipitation age hardened materials includes the steps of selecting a weld filler material that has substantially the same composition as the materials being joined, and an age hardening characteristic temperature age threshold below that of the aging kinetic temperature range of the materials being joined, whereby after welding the members together, the resulting weld and heat affected zone (HAZ) are heat treated at a temperature below that of the kinetic temperature range of the materials joined, for obtaining substantially the same mechanical characteristics for the weld and HAZ, as for the parent material of the members joined.

  6. Method and apparatus for welding precipitation hardenable materials

    DOEpatents

    Murray, H. Jr.; Harris, I.D.; Ratka, J.O.; Spiegelberg, W.D.

    1994-06-28

    A method for welding together members consisting of precipitation age hardened materials includes the steps of selecting a weld filler material that has substantially the same composition as the materials being joined, and an age hardening characteristic temperature age threshold below that of the aging kinetic temperature range of the materials being joined, whereby after welding the members together, the resulting weld and heat affected zone (HAZ) are heat treated at a temperature below that of the kinetic temperature range of the materials joined, for obtaining substantially the same mechanical characteristics for the weld and HAZ, as for the parent material of the members joined. 5 figures.

  7. Aging effects on reactivity of an aluminum-based drinking-water treatment residual as a soil amendment.

    PubMed

    Agyin-Birikorang, S; O'Connor, G A

    2009-01-01

    Several studies have shown that drinking-water treatment residuals (WTR) could be used to control mobility of excess phosphorus (P) and other oxyanions in poorly sorbing soils. Presently, only "aged" WTRs (those left, or manipulated, to dewater) are land applied. However, if demand for WTRs increase in the near future, freshly-generated WTRs could be considered for land application. To our knowledge, few studies have examined the reactivity and equilibration time of freshly-generated alum-based WTR (Al-WTR). A laboratory thermal incubation study was, therefore, conducted to determine various extractable Al forms in Al-WTR as a function of WTR "age", and the time required for freshly generated Al-WTR to stabilize. Freshly-generated Al-WTR samples were collected directly from the discharge pumps of a drinking-water treatment plant, and thermally incubated at 52 degrees C, either with or without moisture control, for < or = 24 wk. Additional dewatered Al-WTR samples of various ages (2 wk- to 2 y old) were also included in the study. Various methods of extracting Al [total-, oxalate (200 and 5 mM), and Mehlich 1 extractants] were utilized to assess Al extractability over time. Freshly-generated Al-WTR samples were potentially more reactive (as reflected in greater 5 mM oxalate extractable Al concentration) than dewatered Al-WTR samples stockpiled for > or = 6 mo. Aluminum reactivity of the freshly-generated Al-WTR decreased with time. At least 6 wk of thermal incubation (corresponding to > or = 6 mo of field drying) was required to stabilize the most reactive Al form (5mM oxalate extractable Al concentration) of the Al-WTR. Although no adverse Al-WTR effects have been reported on plants and grazing animals (apparently because of low availability of free Al(3+) in Al-WTR), land application of freshly-generated Al-WTRs (at least, those with similar physicochemical characteristics as the one utilized for the study) should be avoided.

  8. Computed tomographic beam-hardening artefacts: mathematical characterization and analysis.

    PubMed

    Park, Hyoung Suk; Chung, Yong Eun; Seo, Jin Keun

    2015-06-13

    This paper presents a mathematical characterization and analysis of beam-hardening artefacts in X-ray computed tomography (CT). In the field of dental and medical radiography, metal artefact reduction in CT is becoming increasingly important as artificial prostheses and metallic implants become more widespread in ageing populations. Metal artefacts are mainly caused by the beam-hardening of polychromatic X-ray photon beams, which causes mismatch between the actual sinogram data and the data model being the Radon transform of the unknown attenuation distribution in the CT reconstruction algorithm. We investigate the beam-hardening factor through a mathematical analysis of the discrepancy between the data and the Radon transform of the attenuation distribution at a fixed energy level. Separation of cupping artefacts from beam-hardening artefacts allows causes and effects of streaking artefacts to be analysed. Various computer simulations and experiments are performed to support our mathematical analysis.

  9. Mechanisms and Modeling of Bake-Hardening Steels: Part I. Uniaxial Tension

    NASA Astrophysics Data System (ADS)

    Ballarin, V.; Soler, M.; Perlade, A.; Lemoine, X.; Forest, S.

    2009-06-01

    A physically based model for bake-hardening (BH) steels is developed suitable to predict the BH as well as the macroscopic behavior of strain-aged steels in tensile tests, such as the lower yield stress and the yield point elongation or Lüders strain. A description of the strain aging kinetics is given by considering two aging steps: Cottrell atmospheres formation and precipitation of coherent carbides. The modeling includes the effect of solute carbon content, aging time, temperature, and prestrain. Then, a numerical approach of Lüders phenomenon using finite element (FE) method codes is conducted. The strain aging model is eventually coupled with the previous numerical study thanks to a local mechanical behavior that schematically describes the local dislocation behavior. Simulations of tensile tests are performed and agree well with experiments carried out on aluminum-killed (AlK) and ULC BH steels, in terms of lower yield stress and yield point elongation. Effects of aging treatment, grain size, and strain rate on the macroscopic behavior are particularly enlightened.

  10. The effect of aging on the hydrogen-assisted fatigue cracking of a precipitation-hardened Al-Li-Zr alloy

    NASA Astrophysics Data System (ADS)

    Chen, G. S.; Duquette, D. J.

    1992-05-01

    The corrosion fatigue behavior of an Al-2.5 pct Li-0.12 pct Zr alloy has been studied as a function of heat treatment by performing smooth specimen fatigue life experiments on differently aged alloys in dry air and humid nitrogen. Results indicated that aging decreased the fatigue life of the Al-Li-Zr alloy in dry air. However, exposure to water vapor reduced the fatigue resistance of the underaged (UA) alloys but increased the fatigue life of the overaged alloys (OA) alloys. Hydrogen precharging experiments (either exposure to moist air or cathodic charging in HC1 solutions) followed by fatigue testing in dry air confirmed that the UA alloys were susceptible to hydrogen embrittlement and that the OA alloys were insensitive to a hydrogen effect. The experimental results suggest that the susceptibility of the Al-Li-Zr alloy to hydrogen-assisted fracture is essentially related to the effectiveness of hydrogen transport to the region ahead of the crack tip, which is controlled by the microstructure of the alloy. Environmental and aging effects which influence the fatigue characteristics of the studied alloy are discussed.

  11. Finite Element Modeling of Plane Strain Toughness for 7085 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Karabin, M. E.; Barlat, F.; Shuey, R. T.

    2009-02-01

    In this work, the constitutive model for 7085-T7X (overaged) aluminum alloy plate samples with controlled microstructures was developed. Different lengths of 2nd step aging times produced samples with similar microstructure but different stress-strain curves ( i.e., different nanostructure). A conventional phenomenological strain-hardening law with no strain gradient effects was proposed to capture the peculiar hardening behavior of the material samples investigated in this work. The classical Gurson-Tvergaard potential, which includes the influence of void volume fraction (VVF) on the plastic flow behavior, as well as an extension proposed by Leblond et al.,[3] were considered. Unlike the former, the latter is able to account for the influence of strain hardening on the VVF growth. All the constitutive coefficients used in this work were based on experimental stress-strain curves obtained in uniaxial tension and on micromechanical modeling results of a void embedded in a matrix. These material models were used in finite element (FE) simulations of a compact tension (CT) specimen. An engineering criterion based on the instability of plastic flow at a crack tip was used for the determination of plane strain toughness K Ic . The influence of the microstructure was lumped into a single state variable, the initial void volume fraction. The simulation results showed that the strain-hardening behavior has a significant influence on K Ic .

  12. Materials Design for Joinable, High Performance Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  13. A theoretical investigation of mixing thermodynamics, age-hardening potential, and electronic structure of ternary M11–xM2xB2 alloys with AlB2 type structure

    PubMed Central

    Alling, B.; Högberg, H.; Armiento, R.; Rosen, J.; Hultman, L.

    2015-01-01

    Transition metal diborides are ceramic materials with potential applications as hard protective thin films and electrical contact materials. We investigate the possibility to obtain age hardening through isostructural clustering, including spinodal decomposition, or ordering-induced precipitation in ternary diboride alloys. By means of first-principles mixing thermodynamics calculations, 45 ternary M11–xM2xB2 alloys comprising MiB2 (Mi = Mg, Al, Sc, Y, Ti, Zr, Hf, V, Nb, Ta) with AlB2 type structure are studied. In particular Al1–xTixB2 is found to be of interest for coherent isostructural decomposition with a strong driving force for phase separation, while having almost concentration independent a and c lattice parameters. The results are explained by revealing the nature of the electronic structure in these alloys, and in particular, the origin of the pseudogap at EF in TiB2, ZrB2, and HfB2. PMID:25970763

  14. A theoretical investigation of mixing thermodynamics, age-hardening potential, and electronic structure of ternary M11-xM2xB2 alloys with AlB2 type structure

    NASA Astrophysics Data System (ADS)

    Alling, B.; Högberg, H.; Armiento, R.; Rosen, J.; Hultman, L.

    2015-05-01

    Transition metal diborides are ceramic materials with potential applications as hard protective thin films and electrical contact materials. We investigate the possibility to obtain age hardening through isostructural clustering, including spinodal decomposition, or ordering-induced precipitation in ternary diboride alloys. By means of first-principles mixing thermodynamics calculations, 45 ternary M11-xM2xB2 alloys comprising MiB2 (Mi = Mg, Al, Sc, Y, Ti, Zr, Hf, V, Nb, Ta) with AlB2 type structure are studied. In particular Al1-xTixB2 is found to be of interest for coherent isostructural decomposition with a strong driving force for phase separation, while having almost concentration independent a and c lattice parameters. The results are explained by revealing the nature of the electronic structure in these alloys, and in particular, the origin of the pseudogap at EF in TiB2, ZrB2, and HfB2.

  15. Determination of Anisotropic Hardening of Sheet Metals by Shear Tests

    SciTech Connect

    Schikorra, Marco; Brosius, Alexander; Kleiner, Matthias

    2005-08-05

    With regard to the increasing necessity of accurate material data determination for the prediction of springback, a material testing equipment has been developed and set up for the measurement of material hardening within cyclic loading. One reason for inaccurate springback predictions can be seen in a missing consideration of load reversal effects in a realistic material model description. Due to bending and unbending while the material is drawn from the flange over a radius of a deep drawing tool, a hardening takes place which leads to an expanding or shifting of the elastic area and yield locus known as isotropic, kinematic, or combined hardening. Since springback is mainly influenced by the actual stress state and a correct distinction between elastic and elastic-plastic regions, an accurate prediction of these stress and strain components is basically required to simulate springback accurately, too. The presented testing method deals with shearing of sheet metal specimens in one or more load cycles to analyze the change of yield point and yield curve. The experimental set up is presented and discussed and the results are shown for different materials such as aluminum A199.5, stainless steel X5CrNi18.10, dual phase steel DP600, and copper Cu99.99. To guarantee a wide experimental range, different sheet thicknesses were used additionally. Simulations using the finite element method were carried out to compare the measured results with calculated results from different yield criterions and different hardening laws mentioned above. It was possible to show that commonly used standard material hardening laws like isotropic and kinematic hardening laws often do not lead to accurate stress state predictions when load reversals occur. The work shows the range of occurring differences and strategies to obtain to a more reliable prediction.

  16. The Effect of Artificial Aging on the Tensile Properties of Alclad 24S-T and 24S-T Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Kotanchik, Joseph N.; Woods, Walter; Zender, George W.

    1943-01-01

    An experimental study was made to determine the effect of artificial aging on the tensile properties of alclad 24S-T and 24S-T aluminum-alloy sheet material. The results of the tests show that certain combinations of aging time and temperature cause a marked increase in the yield strength and a small increase in the ultimate strength; these increases are accompanied by a very large decrease in elongation. A curve is presented that shows the maximum yield strengths that can be obtained by aging this material at various combinations of time and temperature. The higher values of yield stress are obtained in material aged at relatively longer times and lower temperatures.

  17. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  18. Case hardenability at high carbon levels

    SciTech Connect

    Walton, H.W.

    1995-02-01

    Loss of hardenability in the case was thought to be responsible for a lower than specified hardness found on a large carburized bushing. Pseudo Jominy testing on several high hardenability carburizing grades confirmed that hardenability fade was present at carbon levels above 0.65% and particularly for those steels containing molybdenum. Analysis of previous work provided a formula for calculating Jominy hardenability at various carbon levels. Again the results confirmed that the loss of hardenability was more severe in steels containing molybdenum.

  19. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  20. Precipitation hardening in 350 grade maraging steel

    SciTech Connect

    Viswanathan, U.K. . Radiometallurgy Div.); Dey, G.K. . Metallurgy Division); Asundi, M.K. )

    1993-11-01

    Evolution of microstructure in 350 grade commercial maraging steel has been examined. In the earlier stages of aging, the strengthening phases are formed by the heterogeneous precipitation, and these phases have been identified as intermetallic compounds of the Ni[sub 3] (Ti, Mo) and Fe[sub 2]Mo types. The kinetics of precipitation are studied in terms of the activation energy by carrying out isothermal hardness measurements of aged material. The mechanical properties in the peak-aged and overaged conditions were evaluated and the flow behavior examined. The overaging behavior of the steel has been studied and the formation of austenite of different morphologies identified. The crystallography of the austenite has been examined in detail. From the microstructural examination of peak-aged and deformed samples, it could be inferred that the dislocation-precipitate interaction is by precipitate shearing. Increased work hardening of the material in the overaged condition was suggestive of looping of precipitates by dislocations.

  1. Beam hardening correction for computed tomography images using a postreconstruction method and equivalent tissue concept.

    PubMed

    Chen, C Y; Chuang, K S; Wu, J; Lin, H R; Li, M J

    2001-06-01

    A postreconstruction method for correcting the beam-hardening artifacts in computed tomography (CT) images is proposed. This method does not require x-ray spectrum measurement. The authors assumed that a pixel in a CT image can be decomposed into equivalent tissue percentages, depending on its CT number. A scout view of the step wedges made of these equivalent tissues was performed to obtain a beam-hardening correction curve for each tissue. Projecting through the CT image from various angles generated simulated projection data and the total thickness of each tissue along the ray. The correction term was estimated using the tissue thickness traveled by the ray, and this term was then added to its corresponding projection data. A second reconstruction using the corrected projection data yielded a beam-hardening corrected image. The preliminary results show that this method reduces beam hardening artifacts by 14% for aluminum and increased the object contrast by 18% near the aluminum-water boundary. The variation in CT numbers at different locations were reduced, and the aluminum CT number also was restored.

  2. HARDENING FROG POINTS BY EXPLOSIVE ENERGY,

    DTIC Science & Technology

    Experiments were made to determine the most efficient method of strain hardening railroad frog points in order to increase their fatigue resistance...Mechanical strain hardening with rolls 40 mm in diameter under a load of 8 tons produced in standard frogs cast from G13L high-manganese steel (AISI...Hadfield steel) a work-hardened surface layer 3-5 mm thick with a hardness of 340 HB. In other experiments, the frogs were hardened by exploding a

  3. Multi-material linearization beam hardening correction for computed tomography.

    PubMed

    Lifton, J J

    2017-03-03

    Since beam hardening causes cupping and streaking artifacts in computed tomographic images, the presence of such artifacts can impair both qualitative and quantitative analysis of the reconstructed data. When the scanned object is composed of a single material, it is possible to correct beam hardening artifacts using the linearization method. However, for multi-material objects, an iterative segmentation-based correction algorithm is needed, which is not only computationally expensive, but may also fail if the initial segmentation result is poor. In this study, a new multi-material linearization beam hardening correction method was proposed and evaluated. The new method is fast and implemented in the same manner as a mono-material linearization. The correction takes approximately 0.02 seconds per projection. Although facing a potential disadvantage of requiring attenuation measurements of one of the object's constituent materials, applying the new method has demonstrated its capability for a multi-material workpiece with substantial reduction in both cupping and streaking artifacts. For example, the study showed that the absolute cupping artefacts in steel, titanium and aluminum spheres were reduced from 22%, 20% and 20% to 5%, 1% and 0%, respectively.

  4. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  5. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  6. CO2 laser beam welding of 6061-T6 aluminum alloy thin plate

    NASA Astrophysics Data System (ADS)

    Hirose, Akio; Kobayashi, Kojiro F.; Todaka, Hirotaka

    1997-12-01

    Laser beam welding is an attractive welding process for age-hardened aluminum alloys, because its low heat input minimizes the width of weld fusion and heat-affected zones (HAZs). In the present work, 1-mm-thick age-hardened Al-Mg-Si alloy, 6061-T6, plates were welded with full penetration using a 2.5-kW CO2 laser. Fractions of porosity in the fusion zones were less than 0.05 pct in bead-on-plate welding and less than 0.2 pct in butt welding with polishing the groove surface before welding. The width of a softened region in the-laser beam welds was less than 1/4 times that of a tungsten inert gas (TIG) weld. The softened region is caused by reversion of strengthening β″ (Mg2Si) precipitates due to weld heat input. The hardness values of the softened region in the laser beam welds were almost fully recovered to that of the base metal after an artificial aging treatment at 448 K for 28.8 ks without solution annealing, whereas those in the TIG weld were not recovered in a partly reverted region. Both the bead-on-plate weld and the butt weld after the postweld artificial aging treatment had almost equivalent tensile strengths to that of the base plate.

  7. Prediction of hardness minimum locations during natural aging in an aluminum alloy 6061-T6 friction stir weld

    SciTech Connect

    Woo, Wan Chuck; Choo, Hahn; Feng, Zhili; Withers, Prof Philip

    2009-01-01

    This study describes a simple model that can predict the evolution of hardness distribution as a function of natural aging time in a heat-treatable 6061-T6 Al alloy plate subjected to friction stir welding (FSW). First, two dimensional thermal distributions were simulated as a function of time in the FSW plate by finite element modeling. Second, the hardness changes during natural aging were measured as a function of aging time for a number of Al specimens that had been previously isothermally heat-treated to different hold temperatures in order to determine the natural aging kinetics. Finally, the simulated temperature profiles and the natural aging kinetics were correlated to predict the hardness profiles in the FSW plate. The predicted hardness variations are consistent with measured hardness profiles in that the location of minimum hardness moves away from the centerline as the aging time and/or heat input increases. The hardness variation was also related to the location of failure in cross-weld tensile samples.

  8. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  9. Effects of aluminum-copper alloy filtration on photon spectra, air kerma rate and image contrast.

    PubMed

    Gonçalves, Andréa; Rollo, João Manuel Domingos de Almeida; Gonçalves, Marcelo; Haiter Neto, Francisco; Bóscolo, Frab Norberto

    2004-01-01

    This study evaluated the performance of aluminum-copper alloy filtration, without the original aluminum filter, for dental radiography in terms of x-ray energy spectrum, air kerma rate and image quality. Comparisons of various thicknesses of aluminum-copper alloy in three different percentages were made with aluminum filtration. Tests were conducted on an intra-oral dental x-ray machine and were made on mandible phantom and on step-wedge. Depending on the thickness of aluminum-copper alloy filtration, the beam could be hardened and filtrated. The use of the aluminum-copper alloy filter resulted in reductions in air kerma rate from 8.40% to 47.33%, and indicated the same image contrast when compared to aluminum filtration. Aluminum-copper alloy filtration may be considered a good alternative to aluminum filtration.

  10. Tailoring of mechanical properties of hydroformed aluminum tubes

    SciTech Connect

    Hong, Sung-tae; Lavender, Curt A.

    2007-07-06

    Tailoring of the mechanical properties of hydroformed aluminum 6063-T4 tubes to those of aluminum 6063-T6 was performed by heat treatment. Quasi-static tensile tests and a SEM analysis were conducted to evaluate the change of the mechanical properties. The experimental results of the hydroformed tubes in T4 condition (before the heat treatment) show significant variations of the mechanical properties along the length due to the different extents of work hardening by hydroforming. The experimental results of the hydroformed tubes in T6 condition (after the heat treatment) show that the precipitation hardening successfully removed the effects of the non-uniform work hardening and resulted in the uniform mechanical properties in the tube.

  11. Identification of heat treatments for better formability in an aluminum-lithium alloy sheet

    NASA Astrophysics Data System (ADS)

    Bairwa, M. L.; Desai, Sharvari G.; Date, P. P.

    2005-10-01

    Research in the weight of an automobile is a continuous process among auto manufacturers. The “body in white” (BIW, i.e., the body of the car) deserves attention, being a major contributor to the weight of the vehicle. By virtue of a high strength to weight ratio (density smaller than aluminum) and a higher Young’s modulus than aluminum, aluminum-lithium alloy sheet appears to hold promise as an autobody material. Because auto components are required in large numbers and are formed at room temperature, formability under these conditions becomes significant. Aluminum-lithium alloys acquire, because of aging over a short period of time, a good amount of strength and hence dent resistance. In principle, they can be given, through suitable heat treatments, a high formability as well as dent resistance, i.e., an ideal combination of properties. To this end, tensile properties have been determined for a number of heat treatments comprising three different solutionizing temperatures and for three aging times at each of the three aging temperatures. Considerable influence of heat treatment was observed on the mechanical properties (which in turn characterize both formability and dent resistance), such as the strain hardening exponent, average normal anisotropy, yield stress, ultimate tensile stress, and percentage elongation to failure. For each property, the best three heat treatments leading to a high formability were identified. Consequently, heat treatments that imparted the greatest formability for processes such as deep drawing and stretch forming have been identified. The investigations show that the best heat treatment for one property may not be the best for another property, calling for a compromise to obtain the most practicable heat treatment schedule. Results shed light on not only the biaxial formability but also springback behavior that is important in the BIW components. Further, the properties obtained from the heat treatment giving good formability

  12. Surface hardening of Al alloys through controlled ball-milling and sintering.

    PubMed

    Kim, Seek Hyeoun; Kim, Yong Jin; Ahn, Jung-Ho

    2012-07-01

    One of the drawbacks of aluminum and its alloys is the lack of proper heat-treatment for surface-hardening. In the present work, a new and simple method of hardening the surface of aluminum and its alloys was developed. Low-energy ball-milling using specific process control agents (PCAs) was employed, using subsequent sintering in a controlled atmosphere. The PCAs in the present work were very effective both for milling and the formation of hard nanocrystalline dispersoids during sintering. The residual oxygen in a sintering atmosphere also played an important role in the formation of AIN or Al-O-N dispersoids. Through the proper control of the processing atmosphere and PCAs, the hardness and thickness of the hardened layers could be adjusted. The results of the wear test showed that the present aluminum alloys can be effectively utilized as light-weight components with a good wear resistance. Furthermore, the present method involves a simple forming process of die-compaction and sintering.

  13. DISPERSION HARDENING OF URANIUM METAL

    DOEpatents

    Arbiter, W.

    1963-01-15

    A method of hardening U metal involves the forming of a fine dispersion of UO/sub 2/. This method consists of first hydriding the U to form a finely divided powder and then exposing the powder to a very dilute O gas in an inert atmosphere under such pressure and temperature conditions as to cause a thin oxide film to coat each particle of the U hydride, The oxide skin prevents agglomeration of the particles as the remaining H is removed, thus preserving the small particle size. The oxide skin coatings remain as an oxide dispersion. The resulting product may be workhardened to improve its physical characteristics. (AEC)

  14. Energy-Efficient Thermomagnetic and Induction Hardening

    SciTech Connect

    2009-02-01

    This factsheet describes a research project that will develop and test a hybrid thermomagnetic and induction hardening technology to replace conventional heat treatment processes in forging applications.

  15. Precipitation hardening of an Al-4.2 wt% Mg-0.6 wt% Cu alloy

    SciTech Connect

    Ratchev, P.; Verlinden, B.; Houtte, P. van; Smet, P. de

    1998-06-12

    The precipitation hardening of an experimental Al-4.2 wt % Mg-0.6 wt % Cu alloy has been studied. After a first initial jump, the yield strength increases almost linearly with the logarithm of the ageing time and a peak of hardness is reached after 11 days at 180 C. Special attention is given to the precipitation hardening during the early stage of ageing. It has been shown that S{double_prime} phase can be formed heterogeneously on dislocation loops and helices and a new mechanism of precipitation hardening due to this S{double_prime} phase precipitation is proposed. The precipitation of S{double_prime} on dislocations is the predominant cause of strengthening during the initial stage of precipitation hardening (up to 30 min at 180 C). Guinier-Preston-Bagaryatsky (GPB) zones (or better, the recently introduced Cu/Mg clusters) also appear in the initial stage, but their contribution to the hardness, which up to now as considered to be predominant, is shown to be smaller than the one of the S{double_prime} precipitates. Since the density of the S{double_prime} nucleation sites is related to the amount of dislocations, this mechanism is important in the case of a bake hardening treatment when ageing is preceded by cold deformation. Uniform S{double_prime} precipitation has also been found at the later ageing stage, which suggests that the contribution of S{double_prime} to the precipitation hardening at that stage is not less important.

  16. Effect of Anodized Oxide Layer Aging on Wettability of Alkyl Silane Coating Developed on Aerospace Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Yoganandan, G.; Bharathidasan, T.; Soumya Sri, M.; Vasumathy, D.; Balaraju, J. N.; Basu, Bharathibai J.

    2015-01-01

    Incipient nanoporous texture was developed by phosphoric acid anodization (PAAO) process on AA2024 specimen. The developed oxide layer was modified with low surface energy material fluoroalkyl-silane (FAS-13) by simple immersion technique to improve the hydrophobic property of the surface. Atomic force microscopy results showed that there was a significant reduction (30 pct) in surface roughness due to the aging of PAAO. The water contact angle measurement revealed that there was a gradual increase in WCA from 130 to 160 deg due to the aging of PAAO. A systematic composition analysis was carried out to understand the interfacial chemical reaction and also to differentiate the coating formation mechanism between the natural and artificial aging processes. The potentiodynamic polarization results revealed that the superhydrophobic (SH) surface exhibited about 15 and 4 times improved corrosion resistance compared to bare specimen and PAAO, respectively. Electrochemical impedance spectroscopy results also showed the improved corrosion inhibition behavior of vacuum heat-treated and FAS-modified SH surface among the developed coatings.

  17. COSMIC-RAY HELIUM HARDENING

    SciTech Connect

    Ohira, Yutaka; Ioka, Kunihito

    2011-03-01

    Recent observations by the CREAM and ATIC-2 experiments suggest that (1) the spectrum of cosmic-ray (CR) helium is harder than that of CR protons below the knee energy, 10{sup 15}eV, and (2) all CR spectra become hard at {approx}>10{sup 11}eV nucleon{sup -1}. We propose a new idea, that higher energy CRs are generated in a more helium-rich region, to explain the hardening without introducing different sources for CR helium. The helium-to-proton ratio at {approx}100 TeV exceeds the Big Bang abundance Y = 0.25 by several times, and the different spectrum is not reproduced within the diffusive shock acceleration theory. We argue that CRs are produced in a chemically enriched region, such as a superbubble, and the outward-decreasing abundance naturally leads to the hard spectrum of CR helium if CRs escape from the supernova remnant shock in an energy-dependent way. We provide a simple analytical spectrum that also fits well the hardening due to the decreasing Mach number in the hot superbubble with {approx}10{sup 6} K. Our model predicts hard and concave spectra for heavier CR elements.

  18. IR and NMR analyses of hardening and maturation of glass-ionomer cement.

    PubMed

    Matsuya, S; Maeda, T; Ohta, M

    1996-12-01

    It has been reported that the silicate phase as well as the cross-linking of the polycarboxylic acid by aluminum and calcium ions played an important role in the hardening of glass-ionomer cement. The objective of this study was to investigate the structural change during hardening of the cements by means of infrared (IR) spectroscopy and solid-state nuclear magnetic resonance (NMR) spectroscopy and to confirm the role of the silica phase in the hardening of the cement. For that purpose, we measured the change in compressive strength of an experimental glass-ionomer cement, two commercial glass-ionomer cements, and a polycarboxylate cement and carried out 29Si and 27Al NMR analyses of the cement samples after the strength measurement. In the IR spectra during hardening, a characteristic band of the silicate network around 1000 cm-1 shifted toward high frequency with time. The spectrum after hardening was similar to that for a hydrated amorphous silica structure. The 27Al NMR analysis showed that Al3+ ion was tetrahedrally coordinated by oxygen in the original glass, but a part of the Al3+ ion was octahedrally coordinated after hardening to form Al polyacrylate gel. The chemical shift of Si in the 29Si NMR spectra also changed during hardening. The variation in the chemical shift reflected the structural change in the silicate network. The initial increase in compressive strength of the cement was mainly caused by polycarboxylate gel formation. However, it was concluded that the reconstruction of the silicate network contributed to the increase in strength with time during the period after the gelation by cross-linking was completed.

  19. In situ structural characterization of ageing kinetics in aluminum alloy 2024 across angstrom-to-micrometer length scales

    SciTech Connect

    Zhang, Fan; Levine, Lyle E.; Allen, Andrew J.; Campbell, Carelyn E.; Creuziger, Adam A.; Kazantseva, Nataliya; Ilavsky, Jan

    2016-06-01

    The precipitate structure and precipitation kinetics in an Al-Cu-Mg alloy (AA2024) aged at 190 °C, 208 °C, and 226 °C have been studied using ex situ Transmission Electron Microscopy (TEM) and in situ synchrotron-based, combined ultra-small angle X-ray scattering, small angle X-ray scattering (SAXS), and wide angle X-ray scattering (WAXS) across a length scale from sub-Angstrom to several micrometers. TEM brings information concerning the nature, morphology, and size of the precipitates while SAXS and WAXS provide qualitative and quantitative information concerning the time-dependent size and volume fraction evolution of the precipitates at different stages of the precipitation sequence. Within the experimental time resolution, precipitation at these ageing temperatures involves dissolution of nanometer-sized small clusters and formation of the planar S phase precipitates. Using a three-parameter scattering model constructed on the basis of TEM results, we established the temperature-dependent kinetics for the cluster-dissolution and S-phase formation processes simultaneously. These two processes are shown to have different kinetic rates, with the cluster-dissolution rate approximately double the S-phase formation rate. We identified a dissolution activation energy at (149.5 ± 14.6) kJ mol-1, which translates to (1.55 ± 0.15) eV/atom, as well as an activation energy for the formation of S precipitates at (129.2 ± 5.4) kJ mol-1, i.e. (1.33 ± 0.06) eV/atom. Importantly, the SAXS/WAXS results show the absence of an intermediate Guinier-Preston Bagaryatsky 2 (GPB2)/S" phase in the samples under the experimental ageing conditions. These results are further validated by precipitation simulations that are based on Langer-Schwartz theory and a Kampmann-Wagner numerical method.

  20. On the Precipitation Hardening of Selective Laser Melted AlSi10Mg

    NASA Astrophysics Data System (ADS)

    Aboulkhair, Nesma T.; Tuck, Chris; Ashcroft, Ian; Maskery, Ian; Everitt, Nicola M.

    2015-08-01

    Precipitation hardening of selective laser melted AlSi10Mg was investigated in terms of solution heat treatment and aging duration. The influence on the microstructure and hardness was established, as was the effect on the size and density of Si particles. Although the hardness changes according to the treatment duration, the maximum hardening effect falls short of the hardness of the as-built parts with their characteristic fine microstructure. This is due to the difference in strengthening mechanisms.

  1. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  2. Gamma prime hardened nickel-iron based superalloy

    DOEpatents

    Korenko, Michael K.

    1978-01-01

    A low swelling, gamma prime hardened nickel-iron base superalloy useful for fast reactor duct and cladding applications is described having from about 7.0 to about 10.5 weight percent (wt%) chromium, from about 24 to about 35 wt% nickel, from about 1.7 to about 2.5 wt% titanium, from about 0.3 to about 1.0 wt% aluminum, from about 2.0 to about 3.3 wt% molybdenum, from about 0.05 to about 1.0 wt% silicon, from about 0.03 to about 0.06 wt% carbon, a maximum of about 2 wt% manganese, and the balance iron.

  3. Hardening by annealing and softening by deformation in nanostructured metals.

    PubMed

    Huang, Xiaoxu; Hansen, Niels; Tsuji, Nobuhiro

    2006-04-14

    We observe that a nanostructured metal can be hardened by annealing and softened when subsequently deformed, which is in contrast to the typical behavior of a metal. Microstructural investigation points to an effect of the structural scale on fundamental mechanisms of dislocation-dislocation and dislocation-interface reactions, such that heat treatment reduces the generation and interaction of dislocations, leading to an increase in strength and a reduction in ductility. A subsequent deformation step may restore the dislocation structure and facilitate the yielding process when the metal is stressed. As a consequence, the strength decreases and the ductility increases. These observations suggest that for materials such as the nanostructured aluminum studied here, deformation should be used as an optimizing procedure instead of annealing.

  4. Improved hardening theory for cyclic plasticity.

    NASA Technical Reports Server (NTRS)

    Vos, R. G.; Armstrong, W. H.

    1973-01-01

    A temperature-dependent version of a combined hardening theory, including isotropic and kinematic hardening, is presented within the framework of recent plasticity formulations. This theory has been found to be especially useful in finite-element analysis of aerospace vehicle engines under conditions of large plastic strain and low-cycle fatigue.

  5. Effects of aging condition on the fracture toughness of 2XXX and 7XXX series aluminum alloy composites

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Results are presented on the effects of matrix aging condition (i.e., matrix temper) on the fracture toughness of 2XXX and 7XXX Al matrix alloys reinforced with SiC particulates, and the results are compared with the mechanical behavior. Fracture toughness testing was conducted on fatigue precracked bend specimens, and fracture surfaces were examined using SEM. Results revealed dramatic differences in the effect of matrix microstructure on the fracture properties of the two composite series. In the 7XXX material, the toughness values decreased from the underaged (UA) condition to the overaged (OA) condition by approximately 40 percent, while in the 2XXX series composite, the effect of matrix microstructure was marginal. In the 7XXX series composites, a transition in fracture mode from particle cracking (in UA) to matrix and linear-interface failure (in OA) was observed, while the 2XXX series composite failed predominantly by particle cracking.

  6. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  7. Effect of aluminum sulfate on litter composition and ammonia emission in a single flock of broilers up to 42 days of age.

    PubMed

    Madrid, J; López, M J; Orengo, J; Martínez, S; Valverde, M; Megías, M D; Hernández, F

    2012-08-01

    New alternatives are necessary if the environmental impact linked to intensive poultry production is to be reduced, and different litter handling methods should be explored. Among these, acidifying amendments added to poultry litters has been suggested as a management practice to help reduce the potential environmental effect involved in multiple flock cycles. There have been several studies on the use of aluminum sulfate (alum) and its benefits, but almost no data are available under farm conditions in Europe. An experiment with Ross 308 broilers from 1 to 42 days of age was conducted to evaluate the effect of alum on litter composition, the solubility of some mineral elements and NH3 emission during a single flock-rearing period in commercial houses located in southeast Spain. Broilers were placed on clean wood shavings in four commercial houses, containing 20 000 broilers each. Before filling, alum was applied at a rate of 0.25 kg/m2 to the wood shavings of two poultry houses, whereas the remaining two were used as control. Litter from each poultry house was sampled every 3 to 5 days. Ammonia emissions from the poultry houses were monitored from 37 to 42 days of age. In comparison with the control group, alum treatment significantly reduced the pH level of the litter (P < 0.001) with an average difference of 1.32 ± 0.24 units. Alum-treated litter showed, on average, a higher electrical conductivity than the control litter (5.52 v. 3.63 dS/m). The dry matter (DM) and total N and P contents did not show differences between the treatments (P > 0.05). Regarding the NH4 +-N content, alum-treated litter showed a higher value than the untreated litter, with an average difference of 0.16 ± 0.07% (on a DM basis). On average, alum-treated litter had lower water-soluble P, Zn and Cu contents than the untreated litter. Alum noticeably reduced the in-house ammonia concentration (P < 0.001), with an average of 4.8 ppm at 42 days of age (62.9% lower than the control), and

  8. The influence of microstructure on the deformation behavior of beta solution heat treated and aged titanium aluminum tin zirconium molybdenum chromium silicate

    NASA Astrophysics Data System (ADS)

    Broderick, Thomas Froats

    to six characteristic crystallographic and morphological misorientations. Growth directions between pairs of alpha/beta variants were shown to have interface misorientations of (0°/180°), (24.9°/155.1°), (54.5°/125.5°), (60.76°/119.3°), (77.9°/102.1°) and (80.6°/99.4°). This information, combined with that in slip system misorientation diagrams, was used to make qualitative predictions of relative ease and difficulty of slip transmission between combinations of alpha/beta/alpha variants based on in-plane and out-of-plane misorientations of slip planes and slip directions. For example, slip transmission between variants of near parallel alignment (Delta = 1.38°) between (0001) and {10-11} with a common {011}<111> slip system was predicted, then confirmed through Transmission Electron Microscopy (TEM) imaging techniques. Six variations of the production "Triplex" Ti-62222S heat treatment process were developed and applied to effect large changes in room temperature tensile deformation behavior. Large changes in morphology of primary alpha features and the presence of alpha2-Ti3Al in the alpha promoted large reductions in fracture stress and fracture strain capability of beta solution heat-treated and aged Ti-62222S. These effects were shown to be additive, so that the combination of high amounts of aligned colony alpha + high presence of alpha2-Ti3Al in the alpha produced the lowest fracture stress and fracture strain. Work hardening in all six microstructures was relatively low, e.g. n ranging between ˜0.05 and 0.1. As with fracture behavior, increasing the amount of aligned or colony microstructure and/or increasing the presence of alpha2-Ti 3Al in the alpha were shown to lower work hardening. Examination of fracture surfaces and polished cross sections perpendicular to fracture surfaces revealed an associated transition from transgranular to intergranular fracture with increasing amount of aligned or colony alpha and if the final aging treatment

  9. Method of Hardening Glass-Reinforced Plastics,

    DTIC Science & Technology

    1988-02-09

    373 NETHOD OF HARDENING GLASS -REINFORCED PLASTICS (U) 1/i FOREIGN TECHNOLOGY DIV idRIGHT-PATTERSON NFS ON V F DOLGIKH ET AL 89 FEB 88 FTD-ID(RS)T-M49...FTD-ID(RS)T-0049-88 9 February 1988 MICROFICHE NR: FTD-tES-C-00219 METHOD OF HARDENING GLASS -REINFORCED PLASTICS By: V.F. Dolgikh, S.L. Roginskiy, et...translation were extracted from the best quality copy available. If 1 11i METHOD OF HARDENING GLASS -REINFORCED PLASTICS V. F. Dolgikh, S. L. Roginskiy, E. L

  10. Cyclic hardening mechanisms in Nimonic 80A

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.; Gerold, V.

    1987-01-01

    A nickel base superalloy was fatigued under constant plastic strain range control. The hardening response was investigated as a function of plastic strain range and particle size of the gamma prime phase. Hardening was found to be a function of the slip band spacing. Numerous measurements of the slip band spacing and other statistical data on the slip band structures were obtained. Interactions between intersecting slip systems were shown to influence hardening. A Petch-Hall model was found to describe best this relationship between the response stress and the slip band spacing.

  11. Phase composition and hardening of steels of the Fe-Cr-Ni-Co-Mo system with martensite-austenite structure

    NASA Astrophysics Data System (ADS)

    Tarasenko, L. V.; Shal'kevich, A. B.

    2007-03-01

    The phase composition and mechanical properties of maraging steels of the Fe-Cr-Ni-Co-Mo system are studied as a function of the alloying and of the temperatures of quenching and aging. The intermetallic phases strengthening martensite in different aging stages are determined. The degree of the hardening and the variation of the impact toughness at cryogenic temperatures are compared for steels with different structures (martensite and martensite-austenite) in the stages of maximum hardening and overaging. The effect of retained and reverted austenite on the resistance to crack propagation under impact loading is determined for steels with martensite of a different nature and amount of hardening phases.

  12. Fatigue hardening in niobium single crystals.

    NASA Technical Reports Server (NTRS)

    Doner, M.; Diprimio, J. C.; Salkovitz, E. I.

    1973-01-01

    Nb single crystals of various orientations were cyclically deformed in tension-compression under strain control. At low strain amplitudes all crystals oriented for single slip and some oriented for multiple slip showed a two stage hardening. When present, the first stage was characterized with almost no cyclic work hardening. The rate of hardening in the second stage increased with strain amplitude and the amount of secondary slip. In crystals oriented for single slip kink bands developed on their side faces during rapid hardening stage which resulted in considerable amount of asterism in Laue spots. A cyclic stress-strain curve independent of prior history was found to exist which was also independent of crystal orientation. Furthermore, this curve differed only slightly from that of polycrystalline Nb obtained from data in literature.

  13. Extraordinary strain hardening by gradient structure.

    PubMed

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T

    2014-05-20

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures.

  14. Process for hardening the surface of polymers

    DOEpatents

    Mansur, L.K.; Lee, E.H.

    1992-07-14

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance. 1 figure.

  15. Process for hardening the surface of polymers

    DOEpatents

    Mansur, Louis K.; Lee, Eal H.

    1992-01-01

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance.

  16. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  17. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  18. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  19. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  20. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  1. [Beam hardening correction method for X-ray computed tomography based on subsection beam hardening curves].

    PubMed

    Huang, Kui-dong; Zhang, Ding-hua

    2009-09-01

    After researching the forming principle of X-ray beam hardening and analyzing the usual methods of beam hardening correction, a beam hardening correction model was established, in which the independent variable was the projection gray, and so the computing difficulties in beam hardening correction can be reduced. By considering the advantage and disadvantage of fitting beam hardening curve to polynomial, a new expression method of the subsection beam hardening curves based on polynomial was proposed. In the method, the beam hardening data were fitted firstly to a polynomial curve which traverses the coordinate origin, then whether the got polynomial curve surged in the fore-part or back-part of the fitting range was judged based on the polynomial curvature change. If the polynomial fitting curve surged, the power function curve was applied to replace the surging parts of the polynomial curve, and the C1 continuity was ensured at the joints of the segment curves. The experimental results of computed tomography (CT) simulation show that the method is well stable in the beam hardening correction for the ideal CT images and CT images with added noises, and can mostly remove the beam hardening artifact at the same time.

  2. Decline in Radiation Hardened Microcircuit Infrastructure

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.

    2015-01-01

    Two areas of radiation hardened microcircuit infrastructure will be discussed: 1) The availability and performance of radiation hardened microcircuits, and, and 2) The access to radiation test facilities primarily for proton single event effects (SEE) testing. Other areas not discussed, but are a concern include: The challenge for maintaining radiation effects tool access for assurance purposes, and, the access to radiation test facilities primarily for heavy ion single event effects (SEE) testing. Status and implications will be discussed for each area.

  3. Properties and Commercial Application of Manual Plasma Hardening

    NASA Astrophysics Data System (ADS)

    Korotkov, V. A.

    2016-11-01

    A new method and a device for plasma hardening of various parts are considered. Installation of the new device does not require too much investment (the active mechanical productions are appropriate for its accommodation) and special choice of personnel (welders train to use it without difficulty). Plasma hardening does not deform and worsen the smoothness of the surface, which makes it possible to employ many hardened parts without finishing mechanical treatment required after bulk or induction hardening. The hardened layer (about 1 mm) produced by plasma hardening exhibits better wear resistance than after bulk hardening with tempering, which prolongs the service life of the parts.

  4. On shakedown analysis in hardening plasticity

    NASA Astrophysics Data System (ADS)

    Nguyen, Quoc-Son

    2003-01-01

    The extension of classical shakedown theorems for hardening plasticity is interesting from both theoretical and practical aspects of the theory of plasticity. This problem has been much discussed in the literature. In particular, the model of generalized standard materials gives a convenient framework to derive appropriate results for common models of plasticity with strain-hardening. This paper gives a comprehensive presentation of the subject, in particular, on general results which can be obtained in this framework. The extension of the static shakedown theorem to hardening plasticity is presented at first. It leads by min-max duality to the definition of dual static and kinematic safety coefficients in hardening plasticity. Dual static and kinematic approaches are discussed for common models of isotropic hardening of limited or unlimited kinematic hardening. The kinematic approach also suggests for these models the introduction of a relaxed kinematic coefficient following a method due to Koiter. Some models for soils such as the Cam-clay model are discussed in the same spirit for applications in geomechanics. In particular, new appropriate results concerning the variational expressions of the dual kinematic coefficients are obtained.

  5. Modeling dissolution in aluminum alloys

    NASA Astrophysics Data System (ADS)

    Durbin, Tracie Lee

    2005-07-01

    Aluminum and its alloys are used in many aspects of modern life, from soda cans and household foil to the automobiles and aircraft in which we travel. Aluminum alloy systems are characterized by good workability that enables these alloys to be economically rolled, extruded, or forged into useful shapes. Mechanical properties such as strength are altered significantly with cold working, annealing, precipitation-hardening, and/or heat-treatments. Heat-treatable aluminum alloys contain one or more soluble constituents such as copper, lithium, magnesium, silicon and zinc that individually, or with other elements, can form phases that strengthen the alloy. Microstructure development is highly dependent on all of the processing steps the alloy experiences. Ultimately, the macroscopic properties of the alloy depend strongly on the microstructure. Therefore, a quantitative understanding of the microstructural changes that occur during thermal and mechanical processing is fundamental to predicting alloy properties. In particular, the microstructure becomes more homogeneous and secondary phases are dissolved during thermal treatments. Robust physical models for the kinetics of particle dissolution are necessary to predict the most efficient thermal treatment. A general dissolution model for multi-component alloys has been developed using the front-tracking method to study the dissolution of precipitates in an aluminum alloy matrix. This technique is applicable to any alloy system, provided thermodynamic and diffusion data are available. Treatment of the precipitate interface is explored using two techniques: the immersed-boundary method and a new technique, termed here the "sharp-interface" method. The sharp-interface technique is based on a variation of the ghost fluid method and eliminates the need for corrective source terms in the characteristic equations. In addition, the sharp-interface method is shown to predict the dissolution behavior of precipitates in aluminum

  6. Influence of electrified surface of cementitious materials on structure formation of hardened cement paste

    NASA Astrophysics Data System (ADS)

    Alekseev, A.; Gusakov, A.

    2015-01-01

    To provide high strength and durability of concrete it is necessary to study the influence of physical and chemical and mechanical principles of dispersed cementitious systems. The experimental bench was developed to study the influence of electrified surface of cementitious materials on structure formation of hardened cement paste. The test bench allows accelerating the processes of dissolution of cementing materials in water due to influence of electric discharge on their surface. Cement activation with high-voltage corona discharge when AC current is applied allows increasing the ultimate compressive strength of hardened cement paste by 46% at the age of one day and by 20% at the age of 28 days.

  7. Nonlinear response of unidirectional boron/aluminum

    NASA Technical Reports Server (NTRS)

    Pindera, M.-J.; Herakovich, C. T.; Becker, W.; Aboudi, J.

    1990-01-01

    Experimental results obtained for unidirectional boron/aluminum subjected to combined loading using off-axis tension, compression and Iosipescu shear specimens are correlated with a nonlinear micromechanics model. It is illustrated that the nonlinear response in the principal material directions is markedly influenced by the different loading modes and different ratios of the applied stress components. The observed nonlinear response under pure and combined loading is discussed in terms of initial yielding, subsequent hardening, stress-interaction effects and unloading-reloading characteristics. The micromechanics model is based on the concept of a repeating unit cell representative of the composite-at-large and employs the unified theory of Bodner and Partom to model the inelastic response of the matrix. It is shown that the employed micromechanics model is sufficiently general to predict the observed nonlinear response of unidirectional boron/aluminum with good accuracy.

  8. Ideal pure shear strength of aluminum and copper.

    PubMed

    Ogata, Shigenobu; Li, Ju; Yip, Sidney

    2002-10-25

    Although aluminum has a smaller modulus in [111]<112> shear than that of copper, we find by first-principles calculation that its ideal shear strength is larger because of a more extended deformation range before softening. This fundamental behavior, along with an abnormally high intrinsic stacking fault energy and a different orientation dependence on pressure hardening, are traced to the directional nature of its bonding. By a comparative analysis of ion relaxations and valence charge redistributions in aluminum and copper, we arrive at contrasting descriptions of bonding characteristics in these two metals that can explain their relative strength and deformation behavior.

  9. On Analytical Solutions to Beam-Hardening

    NASA Astrophysics Data System (ADS)

    Rigaud, G.

    2017-01-01

    When polychromatic X-rays propagate through a material, for instance in computerized tomography (CT), low energy photons are more attenuated resulting in a "harder" beam. The beam-hardening phenomenon breaks the monochromatic radiation model based on the Radon transform giving rise to artifacts in CT reconstructions to the detriment of visual inspection and automated segmentation algorithms. We propose first a simplified analytic representation for the beam-hardening. Besides providing a general understanding of the phenomenon, this model proposes to invert the beam-hardening effect for homogeneous objects leading to classical monochromatic data. For heterogeneous objects, no analytical reconstruction of the density can be derived without more prior information. However, the beam-hardening is shown to be a smooth operation on the data and thus to preserve the encoding of the singularities of the attenuation map within the data. A microlocal analysis encourages the use of contour extraction methods to solve partially the beam-hardening effect even for heterogeneous objects. The application of both methods, exact analytical solution for homogeneous objects and feature extraction for heterogeneous ones, on real data demonstrates their relevancy and efficiency.

  10. Design for aluminum recycling

    SciTech Connect

    Not Available

    1993-10-01

    This article describes the increasing use of aluminum in automobiles and the need to recycle to benefit further growth of aluminum applications by assuring an economical, high-quality source of metal. The article emphasizes that coordination of material specifications among designers can raise aluminum scrap value and facilitate recycling. Applications of aluminum in automobile construction are discussed.

  11. Phenomenological modeling of hardening and thermal recovery in metals

    NASA Technical Reports Server (NTRS)

    Chan, K. S.; Lindholm, U. S.; Bodner, S. R.

    1988-01-01

    Modeling of hardening and thermal recovery in metals is considered within the context of unified elastic-viscoplastic theories. Specifically, the choices of internal variables and hardening measures, and the resulting hardening response obtained by incorporating saturation-type evolution equations into two general forms of the flow law are examined. Based on the analytical considerations, a procedure for delineating directional and isotropic hardening from uniaxial hardening data has been developed for the Bodner-Partom model and applied to a nickel-base superalloy, B1900 + Hf. Predictions based on the directional hardening properties deduced from the monotonic loading data are shown to be in good agreement with results of cyclic tests.

  12. Solution Potentials Indicate Aluminum-Alloy Tempers

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1985-01-01

    Report discusses use of solution potential as measure of temper of aluminum alloys. Technique based on fact that different tempers or heat treatments exhibit different solution potentials as function of aging time.

  13. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  14. An Anisotropic Hardening Model for Springback Prediction

    SciTech Connect

    Zeng, Danielle; Xia, Z. Cedric

    2005-08-05

    As more Advanced High-Strength Steels (AHSS) are heavily used for automotive body structures and closures panels, accurate springback prediction for these components becomes more challenging because of their rapid hardening characteristics and ability to sustain even higher stresses. In this paper, a modified Mroz hardening model is proposed to capture realistic Bauschinger effect at reverse loading, such as when material passes through die radii or drawbead during sheet metal forming process. This model accounts for material anisotropic yield surface and nonlinear isotropic/kinematic hardening behavior. Material tension/compression test data are used to accurately represent Bauschinger effect. The effectiveness of the model is demonstrated by comparison of numerical and experimental springback results for a DP600 straight U-channel test.

  15. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  16. Thermoelastic constitutive equations for chemically hardening materials

    NASA Technical Reports Server (NTRS)

    Shaffer, B. W.; Levitsky, M.

    1974-01-01

    Thermoelastic constitutive equations are derived for a material undergoing solidification or hardening as the result of a chemical reaction. The derivation is based upon a two component model whose composition is determined by the degree of hardening, and makes use of strain-energy considerations. Constitutive equations take the form of stress rate-strain rate relations, in which the coefficients are time-dependent functions of the composition. Specific results are developed for the case of a material of constant bulk modulus which undergoes a transition from an initial liquidlike state into an isotropic elastic solid. Potential applications are discussed.

  17. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  18. Dislocation substructures and nonproportional hardening. [TEM observations under tension-torsion cyclic loading

    SciTech Connect

    Shiinghwa Doong; Socie, D.F.; Robertson, I.M. )

    1990-10-01

    The dislocation substructures created in 1100 aluminum, OFHC copper, and type 304 and 310 stainless steels by in-phase (proportional) and 90 deg out-of-phase (nonproportional) tension-torsion cyclic loading were examined with a transmission-electron microscope. Multislip structures (cells and subgrains) are observed in aluminum under both in-phase and 90 deg out-of-phase tension-torsion loading. For copper and stainless steel, single-slip structures (planar dislocations, matrix veins, and ladders) are observed after proportional loading, whereas multislip structures (cells and labyrinths) are observed after nonproportional loading. The increased cyclic hardening of copper and stainless steels under nonproportional loading is attributed to the change of dislocation substructures. Based on these observations, formulation of a nonproportionality parameter for constitutive modeling is discussed.

  19. Effect of temper on seawater corrosion of an aluminum-silicon carbide composite alloy

    SciTech Connect

    Ahmad, Z.; Abdul Aleem, B.J.

    1996-11-01

    The corrosion behavior of annealed (O), as-fabricated (F), and naturally age-hardened (T4) aluminum alloy Al 6013 with 20 vol% silicon carbide in particulate form was investigated in 3.5 wt% sodium chloride and in Arabian Gulf water. Of the three tempers, T4 showed the lowest corrosion rate (0.04 mpy and 2.61 mpy) in deaerated and aerated NaCl, respectively. The corrosion rate in seawater was slightly higher. Predominant forms of corrosion were pitting and intergranular corrosion. Formation of corrosion chimneys was observed. X-ray diffraction Fourier transform infrared spectroscopy and energy dispersive spectroscopy showed intermetallic formation and the presence of a gelatinous film of aluminum hydroxide of bayrite type. The higher corrosion resistance of the T4 temper resulted from finer and more homogeneously distributed precipitates compared to tempers F and O. In view of the alloy`s good corrosion resistance and outstanding ultimate tensile strength, yield strength and specific modulus, it can be considered a strong competitor to Al 2024, Al 2014, and Al 6061, which are used mainly for structural applications.

  20. Strain hardening in bent copper foils

    NASA Astrophysics Data System (ADS)

    Hayashi, Ichiro; Sato, Masumi; Kuroda, Mitsutoshi

    2011-09-01

    A series of systematic tensile and microbend tests were conducted on copper foil specimens with different thicknesses. The specimens were made of a copper foil having almost unidirectional crystal orientations that was considered to be nearly single-crystal. In order to investigate the effects of slip system interactions, two different crystal orientations relative to the tensile direction were considered in the tests: one is close to coplanar double-slip orientation, and the other is close to the ideal cube orientation (the tensile direction nearly coincides to [0 0 1]) that yields multi-planar multi-slip deformation. We extended the microbend test method to include the reversal of bending, and we attempted to divide the total amount of strain-hardening into isotropic and kinematic hardening components. In the tensile tests, no systematic tendency of size dependence was observed. In the microbend tests, size-dependent kinematic hardening behavior was observed for both the crystal orientations, while size dependence of isotropic hardening was observed only for the multi-planar multi-slip case. We introduce an extended crystal plasticity model that accounts for the effects of the geometrically necessary dislocations (GNDs), which correspond to the spatial gradients of crystallographic slips. Through numerical simulations performed using the model, the origin of the size-dependent behavior observed in the microbend tests is discussed.

  1. SEU hardening of CMOS memory circuit

    NASA Technical Reports Server (NTRS)

    Whitaker, S.; Canaris, J.; Liu, K.

    1990-01-01

    This paper reports a design technique to harden CMOS memory circuits against Single Event Upset (SEU) in the space environment. A RAM cell and Flip Flop design are presented to demonstrate the method. The Flip Flop was used in the control circuitry for a Reed Solomon encoder designed for the Space Station.

  2. [Microstructural changes in hardened beans (Phaseolus vulgaris)].

    PubMed

    Mujica, Maria Virginia; Granito, Marisela; Soto, Naudy

    2015-06-01

    (Phaseolus vulgaris). The hardening of Phaseolus vulgaris beans stored at high temperature and high relative humidity is one of the main constraints for consumption. The objective of this research was to evaluate by scanning electron microscopy, structural changes in cotyledons and testa of the hardened beans. The freshly harvested grains were stored for twelve months under two conditions: 5 ° C-34% RH and 37 ° C-75% RH, in order to promote hardening. The stored raw and cooked grains were lyophilized and fractured. The sections of testa and cotyledons were observed in an electron microscope JSM-6390. After twelve months, grains stored at 37 ° C-75% RH increased their hardness by 503%, whereas there were no significant changes in grains stored at 5 ° C-34% RH. At the microstructural level, the cotyledons of the raw grains show clear differences in appearance of the cell wall, into the intercellular space size and texture matrix protein. There were also differences in compaction of palisade and sub-epidermal layer in the testa of raw grains. After cooking, cotyledon cells of the soft grains were well separated while these ofhard grains were seldom separated. In conclusion, the found differences in hard and soft grains showed a significant participation of both structures, cotyledons and testa, in the grains hardening.

  3. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose.

  4. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  5. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  6. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  7. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  8. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  9. High Manganese and Aluminum Steels for the Military and Transportation Industry

    NASA Astrophysics Data System (ADS)

    Bartlett, Laura; Van Aken, David

    2014-09-01

    Lightweight advanced high strength steels (AHSS) with aluminum contents between 4 and 12 weight percent have been the subject of intense interest in the last decade because of an excellent combination of high strain rate toughness coupled with up to a 17% reduction in density. Fully austenitic cast steels with a nominal composition of Fe-30%Mn-9%Al-0.9%C are almost 15% less dense than quenched and tempered Cr-Mo steels (SAE 4130) with equivalent strengths and dynamic fracture toughness. This article serves as a review of the tensile and high-strain-rate fracture properties associated mainly with silicon additions to this base composition. In the solution-treated condition, cast steels have high work-hardening rates with elongations up to 64%, room-temperature Charpy V-notch (CVN) impact energies up to 200 J, and dynamic fracture toughness over 700 kJ/m2. Silicon additions in the range of 0.59-1.56% Si have no significant effect on the mechanical properties of solution-treated steels but increased the tensile strength and hardness during aging. For steels aged at 530°C to an average hardness of 310 Brinell hardness number, HBW, increasing the amount of silicon from 1.07% to 1.56% decreased the room temperature CVN breaking energy from 92 J to 68 J and the dynamic fracture toughness from 376 kJ/m2 to 265 kJ/m2. Notch toughness is a strong function of phosphorus content, decreasing the solution-treated CVN impact toughness from 200 J in a 0.006% P steel to 28 J in a 0.07% P steel. For age-hardened steels with 1% Si, increasing levels of phosphorus from 0.001% to 0.043% decreased the dynamic fracture toughness from 376 kJ/m2 to 100 kJ/m2.

  10. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  11. Pr-Zr-Co precipitation-hardened magnet

    NASA Astrophysics Data System (ADS)

    Gabay, A. M.; Zhang, Yong; Hadjipanayis, G. C.

    2000-06-01

    Hard magnetic properties have been found in homogenized and subsequently aged Pr-Zr-Co alloys. Transmission electron microscopy reveals a microstructure consisting of a Pr2(Co, Zr)17 matrix with (Pr, Zr)Co5 precipitates formed after aging the homogenized alloys with the (Pr, Zr)Co5+δ structure. This microstructure is similar to that of the Sm-Co-Cu-Zr precipitation-hardened magnets. However, unlike Sm2Co17, the easy magnetization direction (EMD) of Pr2Co17 lies in a basal plane. The coexistence of the 2:17 matrix phase with EMD∥(001) and the 1:5 cell-boundary phase with EMD∥[001] results in unusual alignment effects. Anisotropic Pr11.5Zr4Co85 powders with coercivity of 4.1 kOe and energy product of 7.2 MGOe were obtained.

  12. Scanning electron microscope study of polytetrafluoroethylene sliding on aluminum single crystals

    NASA Technical Reports Server (NTRS)

    Brainard, W. A.; Buckley, D. H.

    1973-01-01

    Friction experiments were conducted in air with polytetrafluoroethylene (PTFE) sliding on aluminum single crystals. Mechanical scoring of the crystals with (110) and (100) orientations was observed with a single pass of the PTFE slider. No scoring was observed on the (111). The degree of scoring of the crystals is related to the hardness, with the hardest surface (111) showing no damage and the softest surface (110) showing the most severe scoring. Scoring is caused by work-hardened pieces of aluminum which, as a consequence of the adhesion between PTFE and aluminum, were pulled out of the bulk and became embedded in the PTFE polymer.

  13. Modeling of Directional Hardening Based on Non-Associated Flow for Sheet Forming

    NASA Astrophysics Data System (ADS)

    Yoon, Jeong Whan; Stoughton, Thomas B.

    2010-06-01

    This work describes a material model for sheet metal forming that takes into account anisotropic hardening under conditions of proportional loading. Conventional isotropic and kinematic hardening models constrain the shape of the yield function to remain fixed throughout plastic deformation, which is not consistent with most test data from aluminum alloys obtained under proportional loading. Conventional hardening models are shown to introduce systemic errors in stresses in different loading conditions at low and high levels of strain that tend to amplify the effect of stress miscalculation on the prediction of springback. A new model is described in which four stress-strain functions are explicitly integrated into the yield criterion in closed form solution. The model is based on non-associated flow so that this integration does not affect the accuracy of the plastic strain components. The model is expected to lead to a significant improvement in stress prediction under conditions dominated by proportional loading, and this is expected to directly improve the accuracy of springback prediction for these processes.

  14. Hardening by ion implantation of VT1-0 alloy having different grain size

    SciTech Connect

    Nikonenko, Alisa Kurzina, Irina; Popova, Natalya; Kalashnikov, Mark

    2016-01-15

    The paper presents a transmission electron microscopy (TEM) study of the structural and phase state of commercially pure titanium implanted by aluminum ions. TEM study has been carried out for two types of grains, namely coarse (0.4 µm) and small (0.5 µm). This paper presents details of the yield stress calculations and the analysis of strength components for the both grain types in two areas of the modified layer: at a distance of 0-150 nm (surface area I) and ∼300 nm (central area II) from the irradiated surface. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress in areas I and II. Thus, near the ion-alloyed layer, the yield stress decreases with the increase of the grain size, whilst area II demonstrates its increase. Moreover, the contribution to the general hardening of the alloy made by certain hardening mechanisms differs from contributions made by each of these mechanisms in each certain case.

  15. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  16. Sensitivity analysis on an AC600 aluminum skin component

    NASA Astrophysics Data System (ADS)

    Mendiguren, J.; Agirre, J.; Mugarra, E.; Galdos, L.; Saenz de Argandoña, E.

    2016-08-01

    New materials are been introduced on the car body in order to reduce weight and fulfil the international CO2 emission regulations. Among them, the application of aluminum alloys is increasing for skin panels. Even if these alloys are beneficial for the car design, the manufacturing of these components become more complex. In this regard, numerical simulations have become a necessary tool for die designers. There are multiple factors affecting the accuracy of these simulations e.g. hardening, anisotropy, lubrication, elastic behavior. Numerous studies have been conducted in the last years on high strength steels component stamping and on developing new anisotropic models for aluminum cup drawings. However, the impact of the correct modelling on the latest aluminums for the manufacturing of skin panels has been not yet analyzed. In this work, first, the new AC600 aluminum alloy of JLR-Novelis is characterized for anisotropy, kinematic hardening, friction coefficient, elastic behavior. Next, a sensitivity analysis is conducted on the simulation of a U channel (with drawbeads). Then, the numerical an experimental results are correlated in terms of springback and failure. Finally, some conclusions are drawn.

  17. Corrosion of aluminum and aluminum alloys

    SciTech Connect

    Davis, J.R.

    1999-01-01

    This new handbook presents comprehensive coverage of the corrosion behavior of aluminum and aluminum alloys, with emphasis on practical information about how to select and process these materials in order to prevent corrosion attack. Described are the characteristics of these materials and the influences of composition, mechanical working, heat treatment, joining methods, microstructure, and environmental variables on their corrosion.

  18. ALUMINUM-CONTAINING POLYMERS

    DTIC Science & Technology

    ALUMINUM COMPOUNDS, *ORGANOMETALLIC COMPOUNDS, *POLYMERIZATION, *POLYMERS, ACRYLIC RESINS, ALKYL RADICALS, CARBOXYLIC ACIDS, COPOLYMERIZATION, LIGHT TRANSMISSION, STABILITY, STYRENES, TRANSPARENT PANELS.

  19. Structural heredity influence upon principles of strain wave hardening

    NASA Astrophysics Data System (ADS)

    Kiricheck, A. V.; Barinov, S. V.; Yashin, A. V.

    2017-02-01

    It was established experimentally that by penetration of a strain wave through material hardened not only the technological modes of processing, but also a technological heredity - the direction of the fibers of the original macrostructure have an influence upon the diagram of microhardness. By penetration of the strain wave along fibers, the degree of hardening the material is less, however, a product is hardened throughout its entire section mainly along fibers. In the direction of the strain waves across fibers of the original structure of material, the degree of material hardening is much higher, the depth of the hardened layer with the degree of hardening not less than 50% makes at least 3 mm. It was found that under certain conditions the strain wave can completely change the original structure of the material. Thus, a heterogeneously hardened structure characterized by the interchange of harder and more viscous areas is formed, which is beneficial for assurance of high operational properties of material.

  20. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  1. Plasma hardening of railway wheel surface

    NASA Astrophysics Data System (ADS)

    Isakaev, E. Kh.; Ivanov, P. P.; Tyuftyaev, A. S.; Paristyi, I. L.; Troitsky, A. A.; Yablonsky, A. E.; Filippov, G. A.

    1998-10-01

    A computer-controlled plasma technology was developed for the treatment of rolling stock wheels, providing the thermal hardening of tread and flange working surfaces. As a result of the plasma treatment the surface hardness of the wheel grows from 255 up to 420-450 HB. Herewith, the wear capability of the wheel metal grows 2-3 times and its resistance to the weariness-driven destruction grows 1.5 times due to the pecularities of the structural state of the steel, arising out of the thermal impact and of the alloying of the steel with nitrogen during the plasma treatment. Installation of several plants based on this technology in engine houses allowed to carry out a full scale experiment in order to assess the running characteristics of treated wheel sets in comparison with plain ones. Wheel life between mounting and truing or dismounting doubles due to plasma hardening.

  2. Cyclic hardening in bundled actin networks.

    PubMed

    Schmoller, K M; Fernández, P; Arevalo, R C; Blair, D L; Bausch, A R

    2010-01-01

    Nonlinear deformations can irreversibly alter the mechanical properties of materials. Most soft materials, such as rubber and living tissues, display pronounced softening when cyclically deformed. Here we show that, in contrast, reconstituted networks of crosslinked, bundled actin filaments harden when subject to cyclical shear. As a consequence, they exhibit a mechano-memory where a significant stress barrier is generated at the maximum of the cyclic shear strain. This unique response is crucially determined by the network architecture: at lower crosslinker concentrations networks do not harden, but soften showing the classic Mullins effect known from rubber-like materials. By simultaneously performing macrorheology and confocal microscopy, we show that cyclic shearing results in structural reorganization of the network constituents such that the maximum applied strain is encoded into the network architecture.

  3. Radiation-hardened transistor and integrated circuit

    DOEpatents

    Ma, Kwok K.

    2007-11-20

    A composite transistor is disclosed for use in radiation hardening a CMOS IC formed on an SOI or bulk semiconductor substrate. The composite transistor has a circuit transistor and a blocking transistor connected in series with a common gate connection. A body terminal of the blocking transistor is connected only to a source terminal thereof, and to no other connection point. The blocking transistor acts to prevent a single-event transient (SET) occurring in the circuit transistor from being coupled outside the composite transistor. Similarly, when a SET occurs in the blocking transistor, the circuit transistor prevents the SET from being coupled outside the composite transistor. N-type and P-type composite transistors can be used for each and every transistor in the CMOS IC to radiation harden the IC, and can be used to form inverters and transmission gates which are the building blocks of CMOS ICs.

  4. Hologram formation in hardened dichromated gelatin films.

    PubMed

    Lin, L H

    1969-05-01

    Hardened gelatin films sensitized with ammonium dichromate can be utilized to record high quality holograms. The maximum diffraction efficiency of the hologram approaches 90%. The light scattering from the hologram is so low that under ordinary light the hologram plate appears almost indistinguishable from a clear glass plate. Either a transmission or a reflection hologram can be recorded. Linear recording range of light amplitude is large. A practical method of preparing and processing the film is described, and the exposure characteristics are presented.

  5. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  6. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  7. Dislocation multi-junctions and strain hardening.

    PubMed

    Bulatov, Vasily V; Hsiung, Luke L; Tang, Meijie; Arsenlis, Athanasios; Bartelt, Maria C; Cai, Wei; Florando, Jeff N; Hiratani, Masato; Rhee, Moon; Hommes, Gregg; Pierce, Tim G; de la Rubia, Tomas Diaz

    2006-04-27

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects called dislocations. First proposed theoretically in 1934 (refs 1-3) to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening, a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions that tie the dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed 'multi-junctions'. We first predict the existence of multi-junctions using dislocation dynamics and atomistic simulations and then confirm their existence by transmission electron microscopy experiments in single-crystal molybdenum. In large-scale dislocation dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication, thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in body-centred cubic crystals.

  8. Strain Hardening in Bidisperse Polymer Glasses

    NASA Astrophysics Data System (ADS)

    Robbins, Mark O.; Hoy, Robert S.

    2009-03-01

    The connections between glassy and rubbery strain hardening have been a matter of great controversy in recent years. Recent experiments and our earlier simulations have suggested that the hardening modulus GR is proportional to the entanglement density in glasses, as it is to the crosslink density in rubbers. In this work we present more extensive studies of strain hardening in bidisperse glasses and its relation to microscopic conformational changes. The mixtures contain chains of very different lengths but equivalent chemistry. GR does not scale simply with the entanglement density. Instead it obeys a simple mixing rule, with GR equal to the volume fraction weighted average of the moduli of the two pure components. As in recent studies of monodisperse systems (R. S. Hoy and M. O. Robbins, Phys. Rev. Lett. 99, 117801 (2007)), the stress is directly correlated to the degree of chain orientation. Chains of a given length undergo almost the same degree of alignment in pure systems and mixtures, explaining why the simple mixing rule applies. The connection to recent analytic theories by K. Chen and K. S. Schweizer (PRL, in press) will be discussed.

  9. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  10. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  11. Low cycle fatigue behavior of a SiCp reinforced aluminum matrix composite at ambient and elevated temperature

    SciTech Connect

    Han, N.L.; Wang, Z.G.; Sun, L.Z.

    1995-06-01

    Based on an investigation of low cycle fatigue life and cyclic stress response characteristics of SiC particulates reinforced pure aluminum and unreinforced matrix aluminum at 298 K and 441 K, the following observations were made. (1) Cyclic stress response of the unreinforced matrix aluminum, in the as-extruded condition, revealed initial cyclic hardening, cyclic stability and second hardening at ambient temperature. With a contrast, the unreinforced aluminum at elevated temperature showed progressively cyclic softening behavior without initial hardening. (2) The cyclic stress response characteristics of the composite were different from that of its unreinforced matrix at room temperature. In spite of the initial hardening, the composite showed progressive softening in most of the fatigue life. At elevated temperature the composite also displayed continuous cyclic softening behavior. The reason for the softening behavior probably was that the dislocation tangles in the composite specimen with a likely work-hardened status was not stable and could be changed under a cyclic loading. (3) The SiCp/Al composite and the unreinforced matrix followed the Coffin-Manson law. The low cycle fatigue resistance of the composite at room temperature was lower than that of the unreinforced matrix. A decrease in the fatigue endurance due to a rise in test temperature was observed for the composite and the unreinforced matrix especially at low cyclic plastic strain ranges. The induction of fatigue life of the unreinforced aluminum was faster than that of the composite, so the fatigue resistance of the composite was stronger than that of the unreinforced aluminum under lower cyclic strain ranges at elevated temperature.

  12. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    Purpose: Due to x-ray beam polychromaticity and scattered radiation, attenuation measurements tend to be underestimated. Cupping and beam hardening artifacts become apparent in the reconstructed CT images. If only one material such as water, for example, is present, these artifacts can be reduced by precorrecting the rawdata. Higher order beam hardening artifacts, as they result when a mixture of materials such as water and bone, or water and bone and iodine is present, require an iterative beam hardening correction where the image is segmented into different materials and those are forward projected to obtain new rawdata. Typically, the forward projection must correctly model the beam polychromaticity and account for all physical effects, including the energy dependence of the assumed materials in the patient, the detector response, and others. We propose a new algorithm that does not require any knowledge about spectra or attenuation coefficients and that does not need to be calibrated. The proposed method corrects beam hardening in single energy CT data. Methods: The only a priori knowledge entering EBHC is the segmentation of the object into different materials. Materials other than water are segmented from the original image, e.g., by using simple thresholding. Then, a (monochromatic) forward projection of these other materials is performed. The measured rawdata and the forward projected material-specific rawdata are monomially combined (e.g., multiplied or squared) and reconstructed to yield a set of correction volumes. These are then linearly combined and added to the original volume. The combination weights are determined to maximize the flatness of the new and corrected volume. EBHC is evaluated using data acquired with a modern cone-beam dual-source spiral CT scanner (Somatom Definition Flash, Siemens Healthcare, Forchheim, Germany), with a modern dual-source micro-CT scanner (TomoScope Synergy Twin, CT Imaging GmbH, Erlangen, Germany), and with a modern

  13. Weldable aluminum alloy has improved mechanical properties

    NASA Technical Reports Server (NTRS)

    Westerlund, R. W.

    1966-01-01

    Weldable aluminum alloy has good resistance to stress-corrosion cracking, shows unchanged strength and formability after storage at room temperature, and can be pre-aged, stretched, and aged. Since toxic fumes of cadmium oxide are evolved when the new alloy is welded, adequate ventilation must be provided.

  14. Friction stir welding process and material microstructure evolution modeling in 2000 and 5000 series of aluminum alloy

    NASA Astrophysics Data System (ADS)

    Yalavarthy, Harshavardhan

    Interactions between the rotating and advancing pin-shaped tool (terminated at one end with a circular-cylindrical shoulder) with the clamped welding-plates and the associated material and heat transport during a Friction Stir Welding (FSW) process are studied computationally using a fully-coupled thermo-mechanical finite-element analysis. To surmount potential numerical problems associated with extensive mesh distortions/entanglement, an Arbitrary Lagrangian Eulerian (ALE) formulation was used which enabled adaptive re-meshing (to ensure the continuing presence of a high-quality mesh) while allowing full tracking of the material free surfaces. To demonstrate the utility of the present computational approach, the analysis is applied to the cases of same-alloy FSW of two Aluminum-alloy grades: (a) AA5083 (a solid-solution strengthened and strain-hardened/stabilized Al-Mg-Mn alloy); and (b) AA2139 (a precipitation hardened quaternary Al-Cu-Mg-Ag alloy). Both of these alloys are currently being used in military-vehicle hull structural and armor systems. In the case of non-age-hardenable AA5083, the dominant microstructure evolution processes taking place during FSW are extensive plastic deformation and dynamic recrystallization of highly-deformed material subjected to elevated temperatures approaching the melting temperature. To account for the competition between plastic-deformation controlled strengthening and dynamic-recrystallization induced softening phenomena during the FSW process, the original Johnson-Cook strain- and strain-rate hardening and temperature-softening material strength model is modified in the present work using the available recrystallization-kinetics experimental data. In the case of AA2139, in addition to plastic deformation and dynamic recrystallization, precipitates coarsening, over-aging, dissolution and re-precipitation had to be also considered. Limited data available in the open literature pertaining to the kinetics of the aforementioned

  15. Aluminum: Recycling of Aluminum Dross/Saltcake

    SciTech Connect

    Blazek, S.

    1999-01-29

    As this NICE3 publication details, the objective of this project is to commercialize the process technology to eliminate all landfill waste associated with black dross and saltcake generated from aluminum recycling in the United States.

  16. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  17. Age Hardening of Binary Iron-Nickel Martensites.

    DTIC Science & Technology

    1985-07-01

    thinner than the critical thickness are said to satisfy a " thin - film criterion", several of which have been proposed in the literature (91-93). Romig...94) used a thin - film criterion that allows for a 10% error due to absorption in IA/IB to calculate the critical thickness for a number of Fe-Ni...be avoided only by analyzing crushed grains, extracted * particles, or uniformly thin films . Romig (90) reported that these effects can be minimized

  18. Metal Artifact Reduction for Polychromatic X-ray CT Based on a Beam-Hardening Corrector.

    PubMed

    Park, Hyoung Suk; Hwang, Dosik; Seo, Jin Keun

    2016-02-01

    This paper proposes a new method to correct beam hardening artifacts caused by the presence of metal in polychromatic X-ray computed tomography (CT) without degrading the intact anatomical images. Metal artifacts due to beam-hardening, which are a consequence of X-ray beam polychromaticity, are becoming an increasingly important issue affecting CT scanning as medical implants become more common in a generally aging population. The associated higher-order beam-hardening factors can be corrected via analysis of the mismatch between measured sinogram data and the ideal forward projectors in CT reconstruction by considering the known geometry of high-attenuation objects. Without prior knowledge of the spectrum parameters or energy-dependent attenuation coefficients, the proposed correction allows the background CT image (i.e., the image before its corruption by metal artifacts) to be extracted from the uncorrected CT image. Computer simulations and phantom experiments demonstrate the effectiveness of the proposed method to alleviate beam hardening artifacts.

  19. Aging

    PubMed Central

    Park, Dong Choon

    2013-01-01

    Aging is initiated based on genetic and environmental factors that operate from the time of birth of organisms. Aging induces physiological phenomena such as reduction of cell counts, deterioration of tissue proteins, tissue atrophy, a decrease of the metabolic rate, reduction of body fluids, and calcium metabolism abnormalities, with final progression onto pathological aging. Despite the efforts from many researchers, the progression and the mechanisms of aging are not clearly understood yet. Therefore, the authors would like to introduce several theories which have gained attentions among the published theories up to date; genetic program theory, wear-and-tear theory, telomere theory, endocrine theory, DNA damage hypothesis, error catastrophe theory, the rate of living theory, mitochondrial theory, and free radical theory. Although there have been many studies that have tried to prevent aging and prolong life, here we introduce a couple of theories which have been proven more or less; food, exercise, and diet restriction. PMID:24653904

  20. Plastic Behavior and Fracture of Aluminum and Copper in Torsion Tests

    SciTech Connect

    Bressan, Jose Divo

    2007-04-07

    Present work investigates the plastic behavior, work hardening and the beginning of plastic instabilities, of cylindrical specimens deformed by high speed cold plastic torsion tests and at low speed tensile test. The tests were carried out in a laboratory torsion test equipment and an universal tensile test machine. The tensile tests were performed at room temperature in an universal testing machine at low strain rate of 0.034/s. Experimental torsion tests were carried out at constant angular speed that imposed a constant shear strain rate to the specimen. In the tests, the rotation speed were set to 62 rpm and 200 rpm which imposed high strain rates of about 2/s and 6.5/s respectively. The torsion tests performed at room temperature on annealed commercial pure copper and aluminum. Two types of torsion specimen for aluminum were used: solid and tubular. The solid aluminum specimen curves presented various points of maximum torque. The tubular copper specimens showed two points of maximum. Shear bands or shear strain localization at specimen were possibly the mechanism of maximum torque points formation. The work hardening coefficient n and the strain rate sensitivity parameter m were evaluated from the equivalent stress versus strain curve from tensile and torsion tests. The n-value remained constant whereas the m-value increased ten folds for aluminum specimens: from tensile test m= 0.027 and torsion test m= 0.27. However, the hardening curves were sigmoidal.

  1. U-groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1995-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking which induces bending under uniaxial loading. The filler strain-hardening deceased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A de-peaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve de-peaking in the welding process. Intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  2. U-Groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1996-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking, which induces bending under uniaxial loading. The filler strain-hardening decreased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A depeaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve depeaking in the welding process. The intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  3. Radiation-hardened nonvolatile MNOS RAM

    SciTech Connect

    Wrobel, T.F.; Dodson, W.H.; Hash, G.L.; Jones, R.V.; Nasby, R.D.; Olson, R.J.

    1983-01-01

    A radiation hardened nonvolatile MNOS RAM is being developed at Sandia National Laboratories. The memory organization is 128 x 8 bits and utilizes two p-channel MNOS transistors per memory cell. The peripheral circuitry is constructed with CMOS metal gate and is processed with standard Sandia rad-hard processing techniques. The devices have memory retention after a dose-rate exposure of 1E12 rad(Si)/s, are functional after total dose exposure of 1E6 rad(Si), and are dose-rate upset resistant to levels of 7E8 rad(Si)/s.

  4. A radiation hardened nonvolatile MNOS RAM

    NASA Astrophysics Data System (ADS)

    Wrobel, T. F.; Dodson, W. H.; Hash, G. L.; Jones, R. V.; Nasby, R. D.; Olson, R. J.

    1983-12-01

    A radiation hardened nonvolatile MNOS RAM (SA2998) is being developed at Sandia National Laboratories. The memory organization is 128 x 8 bits and utilizes two p-channel MNOS transistors per memory cell. The peripheral circuitry is constructed with CMOS metal gate and is processed with standard Sandia rad-hard processing techniques. The device requires +10 V and +25 V for operation. The devices have memory retention after a dose-rate exposure of 1E12 rad(Si)/s, are functional after total dose exposure of 1E6 rad(Si), and are dose-rate upset resistant to levels of 7E8 rad(Si)/s.

  5. Strain hardening of steel EP836

    SciTech Connect

    Lyadskaya, A.A.; Lappa, R.M.; Spuskanyuk, V.Z.

    1986-03-01

    The authors investigate the effect of different combinations of cold hydraulic pressing and heat treatment on the physical and mechanical properties of steel EP836 (03N17K10V10MT), containing 0.03% C, 16-17% Ni, 10-11.5% Co, 9.5-11.5% W, 1% Ti, 1% Mo, and 0.15% A1. Deformation of the unaged steel resulted in insignificant hardening without a decrease in plasticity; this agrees with the results of investigations of other steels of this class.

  6. Enabling Strain Hardening Simulations with Dislocation Dynamics

    SciTech Connect

    Arsenlis, A; Cai, W

    2006-12-20

    Numerical algorithms for discrete dislocation dynamics simulations are investigated for the purpose of enabling strain hardening simulations of single crystals on massively parallel computers. The algorithms investigated include the /(N) calculation of forces, the equations of motion, time integration, adaptive mesh refinement, the treatment of dislocation core reactions, and the dynamic distribution of work on parallel computers. A simulation integrating all of these algorithmic elements using the Parallel Dislocation Simulator (ParaDiS) code is performed to understand their behavior in concert, and evaluate the overall numerical performance of dislocation dynamics simulations and their ability to accumulate percents of plastic strain.

  7. Expecting the Unexpected: Radiation Hardened Software

    NASA Technical Reports Server (NTRS)

    Penix, John; Mehlitz, Peter C.

    2005-01-01

    Radiation induced Single Event Effects (SEEs) are a serious problem for spacecraft flight software, potentially leading to a complete loss of mission. Conventional risk mitigation has been focused on hardware, leading to slow, expensive and outdated on-board computing devices, increased power consumption and launch mass. Our approach is to look at SEEs from a software perspective, and to explicitly design flight software so that it can detect and correct the majority of SEES. Radiation hardened flight software will reduce the significant residual residual risk for critical missions and flight phases, and enable more use of inexpensive and fast COTS hardware.

  8. Technology Developments in Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Howell, Joe T.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS, Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches. System level applications for the RHESE technology products are discussed.

  9. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  10. Fine Grain Aluminum Superplasticity

    DTIC Science & Technology

    1980-02-01

    time at elevated temperature for 7475 aluminum alloy 5 2 Optical micrographs of 7075 aluminum alloy after exposure to 5160C (960oF) for times...applied to Al-Zn-Mg-Cu ( 7075 Al) alloy. Subsequent developments by Waldman et al. (refs. 8-11) resulted in the demonstration that 7000 series alloys...a number of aluminum alloys. With such a fine grain structure, high temperature deformation character- istics approaching superplastic behavior

  11. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  12. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  13. Beam hardening and partial beam hardening of the bowtie filter: Effects on dosimetric applications in CT

    NASA Astrophysics Data System (ADS)

    Lopez-Rendon, X.; Zhang, G.; Bosmans, H.; Oyen, R.; Zanca, F.

    2014-03-01

    Purpose: To estimate the consequences on dosimetric applications when a CT bowtie filter is modeled by means of full beam hardening versus partial beam hardening. Method: A model of source and filtration for a CT scanner as developed by Turner et. al. [1] was implemented. Specific exposures were measured with the stationary CT X-ray tube in order to assess the equivalent thickness of Al of the bowtie filter as a function of the fan angle. Using these thicknesses, the primary beam attenuation factors were calculated from the energy dependent photon mass attenuation coefficients and used to include beam hardening in the spectrum. This was compared to a potentially less computationally intensive approach, which accounts only partially for beam hardening, by giving the photon spectrum a global (energy independent) fan angle specific weighting factor. Percentage differences between the two methods were quantified by calculating the dose in air after passing several water equivalent thicknesses representative for patients having different BMI. Specifically, the maximum water equivalent thickness of the lateral and anterior-posterior dimension and of the corresponding (half) effective diameter were assessed. Results: The largest percentage differences were found for the thickest part of the bowtie filter and they increased with patient size. For a normal size patient they ranged from 5.5% at half effective diameter to 16.1% for the lateral dimension; for the most obese patient they ranged from 7.7% to 19.3%, respectively. For a complete simulation of one rotation of the x-ray tube, the proposed method was 12% faster than the complete simulation of the bowtie filter. Conclusion: The need for simulating the beam hardening of the bow tie filter in Monte Carlo platforms for CT dosimetry will depend on the required accuracy.

  14. A laboratory means to produce tough aluminum sheet from powder

    NASA Technical Reports Server (NTRS)

    Singleton, O. R.; Royster, D. M.; Thomas, J. R.

    1990-01-01

    The rapid solidification of aluminum alloys as powder and the subsequent fabrication processes can be used to develop and tailor alloys to satisfy specific aerospace design requirements, including high strength and toughness. Laboratory procedures to produce aluminum powder-metallurgy (PM) materials are efficient but require evidence that the laboratory methods used can produce a product with superior properties. This paper describes laboratory equipment and procedures which can be used to produce tough aluminum PM sheet. The processing of a 2124 + 0.9 percent Zr aluminum alloy powder is used as an example. The fully hardened sheet product is evaluated in terms of properties and microstructure. The key features of the vacuum hot press pressing operation used to consolidate the powder are described. The 2124 + 0.9 percent Zr - T8 temper aluminum sheet produced was both strong (460-490 MPa yield strength) and tough (Kahn Tear unit-propagation- energy values over three times those typical for ingot metallurgy 2024-T81). Both the longitudinal and longitudinal-transverse directions of the sheet were tested. The microstructure was well refined with subgrains of one or two micrometers. Fine dispersoids of Al3Zr in the precipitate free regions adjacent to boundaries are believed to contribute to the improved toughness.

  15. CID25: radiation hardened color video camera

    NASA Astrophysics Data System (ADS)

    Baiko, D. A.; Bhaskaran, S. K.; Czebiniak, S. W.

    2006-02-01

    The charge injection device, CID25, is presented. The CID25 is a color video imager. The imager is compliant with the NTSC interlaced TV standard. It has 484 by 710 displayable pixels and is capable of producing 30 frames-per-second color video. The CID25 is equipped with the preamplifier-per-pixel technology combined with parallel row processing to achieve high conversion gain and low noise bandwidth. The on-chip correlated double sampling circuitry serves to reduce the low frequency noise components. The CID25 is operated by a camera system consisting of two parts, the head assembly and the camera control unit (CCU). The head assembly and the CCU can be separated by up to 150 meter long cable. The CID25 imager and the head portion of the camera are radiation hardened. They can produce color video with insignificant SNR degradation out to at least 2.85 Mrad of total dose of Co 60 γ-radiation. This represents the first in industry radiation hardened color video system, based on a semiconductor photo-detector that has an adequate sensitivity for room light operation.

  16. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.

  17. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  18. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  19. The Influence of Ni and V Trace Elements on High-Temperature Tensile Properties and Aging of A356 Aluminum Foundry Alloy

    NASA Astrophysics Data System (ADS)

    di Giovanni, Maria Teresa; Cerri, Emanuela; Casari, Daniele; Merlin, Mattia; Arnberg, Lars; Garagnani, Gian Luca

    2016-05-01

    High-temperature tensile properties of unmodified A356 alloy with and without the addition of Ni or V in traces (600 and 1000 ppm of Ni and V, respectively) were investigated by analyzing samples obtained from sand and permanent mold castings in the as-cast and T6 heat-treated conditions. Tensile tests were performed at 508 K (235 °C) at a crosshead speed of 1 mm/min. In addition, samples were subjected to artificial aging at 508 K (235 °C) for different times, and corresponding hardness curves were plotted. Microstructures and fracture surfaces, analyzed by FEG-SEM equipped with energy dispersive X-ray spectroscopy, showed that neither Ni nor V addition had a detrimental effect on high-temperature tensile properties. Aging curves showed a strong loss of hardness affecting the T6 class between 30-min and 1-h exposure time. After 6-h aging, no evidence of aging treatment persisted on hardness of the tested material. Hardness values did not reveal any significant difference between the reference alloy and the Ni- and V-containing alloys in both casting conditions, in complete analogy with the tensile properties. Unmodified eutectic silicon particles provided inhomogeneity in the α-Al matrix and acted as the principal source of stress concentration leading to fracture.

  20. High energy density aluminum battery

    SciTech Connect

    Brown, Gilbert M.; Paranthaman, Mariappan Parans; Dai, Sheng; Dudney, Nancy J.; Manthiram, Arumugan; McIntyre, Timothy J.; Sun, Xiao-Guang; Liu, Hansan

    2016-10-11

    Compositions and methods of making are provided for a high energy density aluminum battery. The battery comprises an anode comprising aluminum metal. The battery further comprises a cathode comprising a material capable of intercalating aluminum or lithium ions during a discharge cycle and deintercalating the aluminum or lithium ions during a charge cycle. The battery further comprises an electrolyte capable of supporting reversible deposition and stripping of aluminum at the anode, and reversible intercalation and deintercalation of aluminum or lithium at the cathode.

  1. Radiation-hardened 16K-bit MNOS EAROM

    SciTech Connect

    Knoll, M.G.; Dellin, T.A.; Jones, R.V.

    1983-01-01

    A radiation-hardened silicon-gate CMOS/NMNOS 16K-bit EAROM has been designed, fabricated, and evaluated. This memory has been designed to be used as a ROM replacement in radiation-hardened microprocessor-based systems.

  2. Radiation-Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Patrick, Marshall C.; Johnson, Michael; Cressler, John D.

    2008-01-01

    This conference poster explores NASA's Radiation-Hardened Electronics for Space Environments project. This project aims to advance the state of the art in high performance, radiation-hardened electronics that enable the long-term, reliable operation of a spacecraft in extreme radiation and temperature of space and the lunar surface.

  3. Certification of hardened surface layers by magnetic and electromagnetic methods

    NASA Astrophysics Data System (ADS)

    Mitropol'skaya, S. Yu.

    2013-07-01

    The possibilities of certification of hardened surface layers by measurement of coercive force, eddy current inspection and analysis of the field dependence of differential magnetic permeability μ d ( H) are considered. The advantages of analysis of the pattern of peaks on the μ d ( H) dependence for estimating the state of surface-hardened steels subjected to subsequent force loading are shown.

  4. Radiation-Hardened Electronics for the Space Environment

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    RHESE covers a broad range of technology areas and products. - Radiation Hardened Electronics - High Performance Processing - Reconfigurable Computing - Radiation Environmental Effects Modeling - Low Temperature Radiation Hardened Electronics. RHESE has aligned with currently defined customer needs. RHESE is leveraging/advancing SOA space electronics, not duplicating. - Awareness of radiation-related activities through out government and industry allow advancement rather than duplication of capabilities.

  5. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  6. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are…

  7. Dual energy x-ray absorptiometry: the effects of beam hardening on bone density measurements.

    PubMed

    Blake, G M; McKeeney, D B; Chhaya, S C; Ryan, P J; Fogelman, I

    1992-01-01

    X-ray tubes have superseded radionuclide sources for dual photon absorptiometry of the spine and hip. However, the use of a polyenergetic spectrum is a potential source of error for x-ray absorptiometers since beam hardening may result in a nonlinear measurement scale for bone mineral density (BMD). A quantitative study of the effects of beam hardening on measurements made with a commercial dual energy x-ray scanner has been performed. Bone was represented by layers of aluminum of linearly increasing thickness which were scanned under water thicknesses ranging from 0 to 25 cm to represent different body thicknesses of soft tissue. Beam hardening had two effects on measured BMD: (i) at a constant true BMD, measured BMD varied with water thickness; (ii) at a constant water thickness, the BMD scale was not precisely linear. For conditions appropriate to spine and hip studies (BMD) values in the range 0.7 to 1.4 g/cm2 and body thickness between 15 and 25 cm) the maximum deviation of measured BMD from a linear scale was 0.023 g/cm2, while the root-mean-square deviation (0.01 g/cm2) was comparable to the measurement precision for a spine or femoral neck scan (about 1%). The largest departures from linearity were found to occur at the thinnest water thicknesses for BMD values in the range 0.2 to 0.6 g/cm2. The effect of scale nonlinearity on the results of longitudinal studies was examined: for a spine scan at 20-cm body thickness, measured changes in BMD slightly overestimated the true change and implied an error of 0.15%/year for a measurement of a true rate of loss of 3% year in a postmenopausal woman.

  8. The hardening phenomenon in irritant contact dermatitis: an interpretative update.

    PubMed

    Watkins, Shannon A; Maibach, Howard I

    2009-03-01

    Irritant contact dermatitis (ICD) is common and poses a significant problem in high-risk populations. In most cases, ICD resolves despite continued exposure in a process known as 'hardening', allowing individuals to continue with their work. Those who cannot clear ICD develop chronic ICD, which is a significant source of emotional, physical, and financial distress for affected individuals. While hardening is well known among labourers and clinicians, its mechanism remains to be elucidated. Much can be learned from the study of self-healing processes like the hardening phenomenon. This overview briefly documents the pathogenesis of ICD, focuses on the latest advances pertaining to the hardening phenomenon in ICD, and then highlights potential avenues of productive research. A better understanding of the 'hardening' process in the skin will hopefully lead to advances for the treatment of ICD.

  9. New analytical approach for neutron beam-hardening correction.

    PubMed

    Hachouf, N; Kharfi, F; Hachouf, M; Boucenna, A

    2016-01-01

    In neutron imaging, the beam-hardening effect has a significant effect on quantitative and qualitative image interpretation. This study aims to propose a linearization method for beam-hardening correction. The proposed method is based on a new analytical approach establishing the attenuation coefficient as a function of neutron energy. Spectrum energy shift due to beam hardening is studied on the basis of Monte Carlo N-Particle (MCNP) simulated data and the analytical data. Good agreement between MCNP and analytical values has been found. Indeed, the beam-hardening effect is well supported in the proposed method. A correction procedure is developed to correct the errors of beam-hardening effect in neutron transmission, and therefore for projection data correction. The effectiveness of this procedure is determined by its application in correcting reconstructed images.

  10. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  11. Inkbottle Pore-Method: Prediction of hygroscopic water content in hardened cement paste at variable climatic conditions

    SciTech Connect

    Espinosa, Rosa Maria . E-mail: espinosa@tuhh.de; Franke, Lutz

    2006-10-15

    The aim of this work is the development of a practicable method for the reliable prediction of the equilibrium hygroscopic water content in hardened cement paste and cement mortars at changing climatic conditions. Sorption thermodynamics and multi-scale pore structure of hardened cement paste build the basis of the new computation procedure. Drying and chemical aging lead to a formation of inkbottle pores. Their influence on sorption behaviour will be considered in particular by including them into the pore model. Experimental data of adsorption, desorption and scanning-isotherms verify the new computation method, which has been called 'IBP-Method' (inkbottle pores)

  12. Elasto-Plasticity Behavior of Type 5000 and 6000 Aluminum Alloy Sheets and Its Constitutive Modeling

    SciTech Connect

    Tamura, Shohei; Sumikawa, Satoshi; Hamasaki, Hiroshi; Yoshida, Fusahito; Uemori, Takeshi

    2010-06-15

    To examine the deformation characteristic of type 5000 and 6000 aluminum alloy sheets, uniaxial tension, biaxial stretching and in-plane cyclic tension-compression experiments were performed, and from these, r-values (r{sub 0}, r{sub 45} and r{sub 90}), yield loci and cyclic stress-strain responses were obtained. For the accurate description of anisotropies of the materials, high-ordered anisotropic yield functions, such as Gotoh's biquadratic yield function and Barlat's Yld2000-2d, are necessary. Furthermore, for the simulation of cyclic behavior, an advanced kinematic hardening model, such as Yoshida-Uemori model (Y-U model), should be employed. The effect of the selection of material models on the accuracy of the springback prediction was discussed by performing hat bending FE simulation using several yield functions and two types of hardening laws (the isotropic hardening model and Y-U model).

  13. Material Models to Study the Bauschinger Effect on an Aluminum Shear Test Specimen

    SciTech Connect

    Cardoso, Rui P. R.; Gracio, Jose J.; Yoon, Jeong-Whan

    2007-05-17

    Sheet metal forming processes generally involve complex loadings and nonlinear material models. Combinations of drawing, re-drawing and/or reverse drawing operations commonly induce cyclic loads with non-proportional strain paths, leading to Bauschinger effects that can not be predicted by conventional isotropic hardening laws. In order to properly represent this effect, it is also required to accommodate an appropriate kinematic hardening model along with an anisotropic yield function. In this work, two different approaches will be used to predict the Bauschinger effect for an Aluminum shear test specimen: the rate dependent crystal plasticity model and a new combined isotropic/kinematic hardening model based on the two yield surfaces approach (loading and boundary yield surfaces), as recently proposed.

  14. Keystroke Dynamics-Based Credential Hardening Systems

    NASA Astrophysics Data System (ADS)

    Bartlow, Nick; Cukic, Bojan

    abstract Keystroke dynamics are becoming a well-known method for strengthening username- and password-based credential sets. The familiarity and ease of use of these traditional authentication schemes combined with the increased trustworthiness associated with biometrics makes them prime candidates for application in many web-based scenarios. Our keystroke dynamics system uses Breiman’s random forests algorithm to classify keystroke input sequences as genuine or imposter. The system is capable of operating at various points on a traditional ROC curve depending on application-specific security needs. As a username/password authentication scheme, our approach decreases the system penetration rate associated with compromised passwords up to 99.15%. Beyond presenting results demonstrating the credential hardening effect of our scheme, we look into the notion that a user’s familiarity to components of a credential set can non-trivially impact error rates.

  15. Jerky loads on surface-hardened gears

    NASA Technical Reports Server (NTRS)

    Rettig, H.; Wirth, X.

    1978-01-01

    Damage occurs again and again in practice in the form of transmissions with surface hardened gears which break after a very long operating time (explained by seldom occurring jerky loads). Gear drives are frequently exposed to jerky stresses which are greater than their fatigue limit. These stresses are considered in gear calculations, first, by shock factors when the transmission is to be designed as high endurance with regard to overloads and, second, in the form of operating ratios when the design is to be time enduring with regard to overloads. The size of the operating ratio depends not only on torque characteristics, drive and processing machine, but also on the material and heat treatment.

  16. Processing, microstructure evolution and properties of nanoscale aluminum alloys

    NASA Astrophysics Data System (ADS)

    Han, Jixiong

    In this project, phase transformations and precipitation behavior in age-hardenable nanoscale materials systems, using Al-Cu alloys as model materials, were first studied. The Al-Cu nanoparticles were synthesized by a Plasma Ablation process and found to contain a 2˜5 nm thick adherent aluminum oxide scale, which prevented further oxidation. On aging of the particles, a precipitation sequence consisting of, nearly pure Cu precipitates to the metastable theta' to equilibrium theta was observed, with all three forming along the oxide-particle interface. The structure of theta' and its interface with the Al matrix has been characterized in detail. Ultrafine Al-Cu nanoparticles (5˜25 nm) were also synthesized by inert gas condensation (IGC) and their aging behavior was studied. These particles were found to be quite stable against precipitation. Secondly, pure Al nanoparticles were prepared by the Exploding Wire process and their sintering and consolidation behavior were studied. It was found that nanopowders of Al could be processed to bulk structures with high hardness and density. Sintering temperature was found to have a dominant effect on density, hardness and microstructure. Sintering at temperatures >600°C led to breakup of the oxide scale, leading to an interesting nanocomposite composed of 100˜200 nm Al oxide dispersed in a bimodal nanometer-micrometer size Al matrix grains. Although there was some grain growth, the randomly dispersed oxide fragments were quite effective in pinning the Al grain boundaries, preventing excessive grain growth and retaining high hardness. Cold rolling and hot rolling were effective methods for attaining full densification and high hardness. Thirdly, the microstructure evolution and mechanical behavior of Al-Al 2O3 nanocomposites were studied. The composites can retain high strength at elevated temperature and thermal soaking has practically no detrimental effect on strength. Although the ductility of the composite remains

  17. Iron and aluminum soil/paleosol extractions as age/environment indicators: Some examples from a catchment in southern Ontario, Canada

    NASA Astrophysics Data System (ADS)

    Mahaney, William C.; Hancock, Ronald G. V.; Somelar, Peeter; Milan, Alison

    2016-10-01

    Various chemical extractions of Fe and Al from bulk soil samples, including Na-pyrophosphate (Fep, Alp), acid ammonium oxalate (Feo, Alo), and Na-dithionite (Fed, Ald), have been used over the last half century to distinguish soil ages over varying time frames from 102 to 106 years and even as far into antiquity as the Oligocene (30 × 106) years. Problems with mineral/chemical uniformity of sediments, free drainage of open system profiles, and variable climate over long time frames have produced problems and uncertainties as to just what each extraction removes from the bulk material analyzed. Some problems have been resolved by the work of Parfitt and Childs (1988); but some persist, especially with respect to the solubility of some extractant forms and the actual composition of others, particularly Alp, Alo, and Ald. A recent test of soils and paleosols in a fluvial chronosequence in southern Ontario illustrates the soil-paleosol evolutionary time trend over a period of ~ 11 ky, essentially post-Iroquois time in the Ontario basin (Jackson et al., 2000). This work highlights the importance of isolated, free draining weathering systems, mineral uniformity, and new relationships between secondary forms of Fed and Ald, the latter previously considered of little importance in age relationship quests.

  18. Finite deformation analysis of crack tip fields in plastically compressible hardening-softening-hardening solids

    NASA Astrophysics Data System (ADS)

    Khan, D.; Singh, S.; Needleman, A.

    2016-11-01

    Crack tip fields are calculated under plane strain small scale yielding conditions. The material is characterized by a finite strain elastic-viscoplastic constitutive relation with various hardening-softening-hardening hardness functions. Both plastically compressible and plastically incompressible solids are considered. Displacements corresponding to the isotropic linear elastic mode I crack field are prescribed on a remote boundary. The initial crack is taken to be a semi-circular notch and symmetry about the crack plane is imposed. Plastic compressibility is found to give an increased crack opening displacement for a given value of the applied loading. The plastic zone size and shape are found to depend on the plastic compressibility, but not much on whether material softening occurs near the crack tip. On the other hand, the near crack tip stress and deformation fields depend sensitively on whether or not material softening occurs. The combination of plastic compressibility and softening (or softening-hardening) has a particularly strong effect on the near crack tip stress and deformation fields.

  19. Finite deformation analysis of crack tip fields in plastically compressible hardening-softening-hardening solids

    NASA Astrophysics Data System (ADS)

    Khan, D.; Singh, S.; Needleman, A.

    2017-02-01

    Crack tip fields are calculated under plane strain small scale yielding conditions. The material is characterized by a finite strain elastic-viscoplastic constitutive relation with various hardening-softening-hardening hardness functions. Both plastically compressible and plastically incompressible solids are considered. Displacements corresponding to the isotropic linear elastic mode I crack field are prescribed on a remote boundary. The initial crack is taken to be a semi-circular notch and symmetry about the crack plane is imposed. Plastic compressibility is found to give an increased crack opening displacement for a given value of the applied loading. The plastic zone size and shape are found to depend on the plastic compressibility, but not much on whether material softening occurs near the crack tip. On the other hand, the near crack tip stress and deformation fields depend sensitively on whether or not material softening occurs. The combination of plastic compressibility and softening (or softening-hardening) has a particularly strong effect on the near crack tip stress and deformation fields.

  20. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  1. Welding the four most popular aluminum alloys

    SciTech Connect

    Irving, B.

    1994-02-01

    The fact that business is good in aluminum welding is a sure sign that more manufacturers and fabricators are using GMA and GTA welding to build new products out of this lightweight nonferrous metal. Among the most widely specified weldable grades are Alloys 6061, 5083, 5052 and 5454. A rundown on these four alloys, including properties and selected applications, is provided. Any company working with aluminum for the first time needs to know something about these four alloys. Alloys of copper-magnesium-silicon combination, of which 6061 is one, are heat-treatable. The three 5XXX series alloys, on the other hand, are nonheat-treatable. According to P.B. Dickerson, consultant, Lower Burrell, Pa., 5083, because of its high magnesium content, is the easiest of the four alloys to arc weld. Dickerson put the cut-off point in weldability at 3.5% magnesium. To prevent cracking, he added, both 6061 and 5052 require much more filler metal than do the other two alloys. Alloy 6061 consists of 0.25Cu, 0.6Si, 1.0Mg, and 0.20Cr. The main applications for 6061 aluminum are structural, architectural, automotive, railway, marine and pipe. It has good formability, weldability, corrosion resistance and strength. Although the 6XXX series alloys are prone to hot cracking, this condition can be readily overcome by correct choice of joint design and electrode. The most popular temper for 6061 is T6, although the -T651, -T4, and -F temper are also popular. The -T651 temper is like a -T6 temper, only it has received some final stretch hardening. The -T4 temper has been solution heat-treated and quenched. The -F temper is in the as-fabricated condition.

  2. Cast Aluminum Bonding Study

    DTIC Science & Technology

    1988-05-01

    fabricated using P?-’r;est11 bur)ld II19 te(hnll I Oly with 6 cIsL nqs. The cast a lumi num alloy used was A357 . The sur- face preparation was phosphoric acid...from a cast aluminum alloy designated A357 . The bonding surfaces of the adherends were prepared using PAA. One primer and two adhesives considered...System, Cast Aluminum Lap Shear 18 11 Bond Area of 350°F Adhesive System, Cast Aluminum Lap Shear 19 vi LIST OF TABLES TABLE PAGE 1 A357 Chemical

  3. Porosity and mechanically optimized PLGA based in situ hardening systems.

    PubMed

    Schloegl, W; Marschall, V; Witting, M Y; Volkmer, E; Drosse, I; Leicht, U; Schieker, M; Wiggenhorn, M; Schaubhut, F; Zahler, S; Friess, W

    2012-11-01

    Goal of the present study was to develop and to characterize in situ-hardening, porous PLGA-based systems for their future application as bone grafting materials. Therefore, we investigated the precipitation behavior of formulations containing PLGA and a water-miscible solvent, DMSO, PEG 400, and NMP. To increase porosity, a pore forming agent (NaCMC) was added and to enhance mechanical properties of the system, an inorganic filler (α-TCP) was incorporated. The behavior upon contact with water and the influence of the prior addition of aqueous media on the morphology of the corresponding hardened implants were investigated. We proved cell-compatibility by live/dead assays for the hardened porous polymer/ceramic-composite scaffolds. The IsHS formulations can therefore be used to manufacture hardened scaffolds ex vivo by using molds with the desired shape and size. Cells were further successfully incorporated into the IsHS by precultivating the cells on the α-TCP-powder prior to their admixing to the formulation. However, cell viability could not be maintained due to toxicity of the tested solvents. But, the results demonstrate that in vivo cells should well penetrate, adhere, and proliferate in the hardened scaffolds. Consequently, we consider the in situ hardening system being an excellent candidate as a filling material for non-weight-bearing orthopedic indications, as the resulting properties of the hardened implant fulfill indication-specific needs like mechanical stability, elasticity, and porosity.

  4. An extended crystal plasticity model for latent hardening in polycrystals

    NASA Astrophysics Data System (ADS)

    Bargmann, Swantje; Svendsen, Bob; Ekh, Magnus

    2011-12-01

    In this contribution, a computational approach to modeling size-dependent self- and latent hardening in polycrystals is presented. Latent hardening is the hardening of inactive slip systems due to active slip systems. We focus attention on the investigation of glide system interaction, latent hardening and excess dislocation development. In particular, latent hardening results in a transition to patchy slip as a first indication and expression of the development of dislocation microstructures. To this end, following Nye (Acta Metall 1:153-162, 1953), Kondo (in Proceedings of the second Japan national congress for applied mechanics. Science Council of Japan, Tokyo, pp. 41-47, 1953), and many others, local deformation incompatibility in the material is adopted as a measure of the density of geometrically necessary dislocations. Their development results in additional energy being stored in the material, leading to additional kinematic-like hardening effects. A large-deformation model for latent hardening is introduced. This approach is based on direct exploitation of the dissipation principle to derive all field relations and (sufficient) forms of the constitutive relations as based on the free energy density and dissipation potential. The numerical implementation is done via a dual-mixed finite element method. A numerical example for polycrystals is presented.

  5. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  6. Predicting the impact of quenching on mechanical properties of complex-shaped aluminum alloy parts

    SciTech Connect

    Hall, D.D.; Mudawar, I.

    1995-05-01

    The mechanical properties of age-hardenable aluminum alloy extrusions are critically dependent on the rate at which the part is cooled (quenched) after the forming operation. The present study continues the development of an intelligent spray quenching system, which selects the optimal nozzle configuration based on part geometry and composition such that the magnitude and uniformity of hardness (or yield strength) is maximized while residual stresses are minimized. The quenching of a complex-shaped part with multiple, overlapping sprays was successfully modeled using spray heat transfer correlations as boundary conditions within a finite element program. The hardness distribution of the heat-treated part was accurately predicted using the quench factor technique; that is, the metallurgical transformations that occur within the part were linked to the cooling history predicted by the finite element program. This study represents the first successful attempt at systematically predicting the mechanical properties of a quenched metallic part from knowledge of only the spray boundary conditions. 26 refs., 8 figs., 1 tab.

  7. A method for comparing beam-hardening filter materials for diagnostic radiology.

    PubMed

    Jennings, R J

    1988-01-01

    The necessity for using adequate beam filtration in diagnostic radiology is well known. Although aluminum is the most widely used filter material for diagnostic x-ray applications, the possibility that other materials might have superior properties has prompted a number of studies that have attempted to determine both the type and the amount of filtration most appropriate for a given situation. This paper describes a method based on precise matching of spectral shape that permits the absolute ranking of beam-hardening materials. Matching of spectral shape ensures equality of such parameters as image contrast and patient dose. Spectrally equivalent filters can then be ranked on the basis of the transmission of one relative to another. Following the development of the theory behind the method and an algorithm for implementing it, the method is applied to the evaluation of a variety of materials for use as filters in diagnostic radiology. Experimental verification of a few of the calculated results is also described. Both calculated and experimental results show that normal aluminum filters are about 10% less efficient than filters of materials such as copper, brass, or iron. Since the approach followed here was the basis for several early investigations of filtration for orthovoltage therapy, a brief comparison of results from these early reports with results calculated using the method developed here is also presented.

  8. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  9. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  10. Low Temperature Aluminum Dissolution Of Sludge Waste

    SciTech Connect

    Keefer, M.T.; Hamm, B.A.; Pike, J.A.

    2008-07-01

    High Level Waste (HLW) at the Savannah River Site (SRS) is currently stored in aging underground storage tanks. This waste is a complex mixture of insoluble solids, referred to as sludge, and soluble salts. Continued long-term storage of these radioactive wastes poses an environmental risk. The sludge is currently being stabilized in the Defense Waste Processing Facility (DWPF) through a vitrification process immobilizing the waste in a borosilicate glass matrix for long-term storage in a federal repository. Without additional treatment, the existing volume of sludge would produce nearly 8000 canisters of vitrified waste. Aluminum compounds, along with other non-radioactive components, represent a significant portion of the sludge mass currently planned for vitrification processing in DWPF. Removing the aluminum from the waste stream reduces the volume of sludge requiring vitrification and improves production rates. Treating the sludge with a concentrated sodium hydroxide (caustic) solution at elevated temperatures (>90 deg. C) to remove aluminum is part of an overall sludge mass reduction effort to reduce the number of vitrified canisters, shorten the life cycle for the HLW system, and reduce the risk associated with the long term storage of radioactive wastes at SRS. A projected reduction of nearly 900 canisters will be achieved by performing aluminum dissolution on six targeted sludge batches; however, a project to develop and install equipment will not be ready for operation until 2013. The associated upgrades necessary to implement a high temperature process in existing facilities are costly and present many technical challenges. Efforts to better understand the characteristics of the sludge mass and dissolution kinetics are warranted to overcome these challenges. Opportunities to further reduce the amount of vitrified waste and increase production rates should also be pursued. Sludge staged in Tank 51 as the next sludge batch for feed to DWPF consisted

  11. Aluminum powder applications

    SciTech Connect

    Gurganus, T.B.

    1995-08-01

    Aluminum powders have physical and metallurgical characteristics related to their method of manufacture that make them extremely important in a variety of applications. They can propel rockets, improve personal hygiene, increase computer reliability, refine exotic alloys, and reduce weight in the family sedan or the newest Air Force fighter. Powders formed into parts for structural and non-structural applications hold the key to some of the most exciting new developments in the aluminum future.

  12. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  13. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  14. Cylindrical shell buckling through strain hardening

    SciTech Connect

    Bandyopadhyay, K.; Xu, J.; Shteyngart, S.; Gupta, D.

    1995-04-01

    Recently, the authors published results of plastic buckling analysis of cylindrical shells. Ideal elastic-plastic material behavior was used for the analysis. Subsequently, the buckling analysis program was continued with the realistic stress-strain relationship of a stainless steel alloy which does not exhibit a clear yield point. The plastic buckling analysis was carried out through the initial stages of strain hardening for various internal pressure values. The computer program BOSOR5 was used for this purpose. Results were compared with those obtained from the idealized elastic-plastic relationship using the offset stress level at 0.2% strain as the yield stress. For moderate hoop stress values, the realistic stress-grain case shows a slight reduction of the buckling strength. But, a substantial gain in the buckling strength is observed as the hoop stress approaches the yield strength. Most importantly, the shell retains a residual strength to carry a small amount of axial compressive load even when the hoop stress has exceeded the offset yield strength.

  15. Cyber situational awareness and differential hardening

    NASA Astrophysics Data System (ADS)

    Dwivedi, Anurag; Tebben, Dan

    2012-06-01

    The advent of cyber threats has created a need for a new network planning, design, architecture, operations, control, situational awareness, management, and maintenance paradigms. Primary considerations include the ability to assess cyber attack resiliency of the network, and rapidly detect, isolate, and operate during deliberate simultaneous attacks against the network nodes and links. Legacy network planning relied on automatic protection of a network in the event of a single fault or a very few simultaneous faults in mesh networks, but in the future it must be augmented to include improved network resiliency and vulnerability awareness to cyber attacks. Ability to design a resilient network requires the development of methods to define, and quantify the network resiliency to attacks, and to be able to develop new optimization strategies for maintaining operations in the midst of these newly emerging cyber threats. Ways to quantify resiliency, and its use in visualizing cyber vulnerability awareness and in identifying node or link criticality, are presented in the current work, as well as a methodology of differential network hardening based on the criticality profile of cyber network components.

  16. Design concepts for hardened communications structures

    NASA Astrophysics Data System (ADS)

    Flathau, William J.; Smith, William G.

    1990-03-01

    An important component of any hardened command and control structure is the antenna system that provides communication with the outside world. Two types of antennae were considered; i.e., the whip type and the directional. The whip type is for short range communication and the directional is for use primarily with satellites. In the super high frequency range, the use of directional antennae having parabolic dishes greater than 8 feet in diameter are common. In the very extra high frequency range, dishes that are 2 to 3 feet in diameter are used. The whip type antenna should extend up to, say, 60 feet in the air. Based on this background, a family of structures was designed that can protect whip and directional antennae from the blast and shock effects from a 1-MT device for ground surface overpressure ranging from 15,000 to 500 psi. As the antennae, transmitters, receivers, power supplies, and lifting mechanisms will be located within such structures, appropriate shock spectra plots were developed to determine if the fragility level of pertinent equipment will be exceeded and for use in designing shock isolation systems. Button up periods of 1 and 4 weeks were considered.

  17. Open Source Radiation Hardened by Design Technology

    NASA Technical Reports Server (NTRS)

    Shuler, Robert

    2016-01-01

    The proposed technology allows use of the latest microcircuit technology with lowest power and fastest speed, with minimal delay and engineering costs, through new Radiation Hardened by Design (RHBD) techniques that do not require extensive process characterization, technique evaluation and re-design at each Moore's Law generation. The separation of critical node groups is explicitly parameterized so it can be increased as microcircuit technologies shrink. The technology will be open access to radiation tolerant circuit vendors. INNOVATION: This technology would enhance computation intensive applications such as autonomy, robotics, advanced sensor and tracking processes, as well as low power applications such as wireless sensor networks. OUTCOME / RESULTS: 1) Simulation analysis indicates feasibility. 2)Compact voting latch 65 nanometer test chip designed and submitted for fabrication -7/2016. INFUSION FOR SPACE / EARTH: This technology may be used in any digital integrated circuit in which a high level of resistance to Single Event Upsets is desired, and has the greatest benefit outside low earth orbit where cosmic rays are numerous.

  18. Radiation-induced segregation, hardening, and IASCC

    SciTech Connect

    Eason, E.D.; Nelson, E.E.

    1995-12-31

    Intergranular cracking has been discovered after extended radiation exposure in several boiling water reactor (BWR) internal components made of austenitic stainless steel and nickel-based alloys. There are fewer field observations of intergranular cracking in pressurized water reactors (PWR), but failures have occurred in bolts, springs, and fuel cladding. There is concern for other PWR components, some of which will receive greater radiation doses than BWR components during the plant lifetime. This paper presents the results of an investigation on the connection between radiation induced segregation, hardening and irradiation-assisted stress corrosion cracking (IASCC). A data base was developed containing the available data on austenitic stainless steel where the grain boundary composition was measured by Field Emission Gun-Scanning Transmission Election Microscopy (FEG-STEM), the stress corrosion susceptibility was measured by constant extension rate tests (CERT) in light water reactor environments, some estimate of irradiated strength was available and the irradiation was conducted in a power reactor. The data base was analyzed using advanced data analysis techniques, including tree-structured pattern recognition and transformation analysis codes. The most sensitive variables and optimal modeling forms were identified using these techniques, then preliminary models were calibrated using nonlinear least squares. The results suggest that more than one mechanism causes IASCC.

  19. Radiation-hardened microwave communications system

    SciTech Connect

    Smith, S.F.; Crutcher, R.I.; Vandermolen, R.I. )

    1990-01-01

    The consolidated fuel reprocessing program (CFRP) at the Oak Ridge National Laboratory (ORNL) has been developing signal transmission techniques and equipment to improve the efficiency of remote handling operations for nuclear applications. These efforts have been largely directed toward the goals of (a) remotely controlling bilateral force-reflecting servomanipulators for dexterous manipulation-based operations in remote maintenance tasks and (b) providing television viewing of the work site. In September 1987, developmental microwave transceiving hardware operating with dish antennas was demonstrated in the advanced integrated maintenance system (AIMS) facility at ORNL, successfully implementing both high-quality one-way television transmissions and simultaneous bidirectional digital control data transmissions with very low error rates. Initial test results based on digital transmission at a 1.0-Mbaud data rate indicated that the error rates of the microwave system were comparable to those of a hardwired system. During these test intervals, complex manipulator operations were performed, and the AIMS transporter was moved repeatedly without adverse effects on data integrity. Results of these tests have been factored into subsequent phases of the development program, with an ultimate goal of designing a fully radiation-hardened microwave signal transmission system for use in nuclear facilities.

  20. Work hardening and work conditioning interventions: do they affect disability?

    PubMed

    Lechner, D E

    1994-05-01

    The purpose of this article is to review the research on the effectiveness of work hardening and work conditioning programs. Twelve studies of work hardening and work conditioning programs in the United States and abroad were reviewed. One study produced convincing evidence in a randomized study that a work conditioning program was useful in producing a higher percentage of return to work and an earlier return to work in a group of patients off work for at least 2 months. Another study demonstrated that a work hardening program increased the rate of return to work by 52% in patients off work for greater than 4 months. Most of the other studies reviewed suggested positive results, but more carefully documented, randomized, and controlled studies are needed to support the efficacy of these programs and to determine the optimum and most cost-effective work hardening and work conditioning interventions.

  1. Possible correlation between work-hardening and fatigue-failure

    NASA Technical Reports Server (NTRS)

    Kettunen, P. O.; Kocks, U. F.

    1969-01-01

    Conceptual theory proposes that cyclic hardening due to non-uniform strain and stress amplitudes during testing, especially during the initial application of stress to a specimen, may correlate positively with the ultimate strength of the specimen under test.

  2. Microscopic Origin of Strain Hardening in Methane Hydrate.

    PubMed

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-03-24

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon.

  3. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  4. Microscopic Origin of Strain Hardening in Methane Hydrate

    PubMed Central

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  5. The combination of precipitation and dispersion hardening in powder metallurgy produced Cu-Ti-Si alloy

    SciTech Connect

    Bozic, D.; Dimcic, O.; Dimcic, B. Cvijovic, I.; Rajkovic, V.

    2008-08-15

    Microstructure and microhardness properties of precipitation hardened Cu-Ti and precipitation/dispersion hardened Cu-Ti-Si alloys have been analyzed. Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} (wt.%) atomized powders were characterized before and after consolidation by HIP (Hot Isostatic Pressing). Rapidly solidified powders and HIP-ed compacts were subsequently subjected to thermal treatment in hydrogen at temperatures between 300 and 600 deg. C. Compared to Cu-Ti powder particles and compacts, obtained by the same procedure, the strengthening effect in Cu-1.2Ti-3TiSi{sub 2} powder particles and compacts was much greater. The binary and ternary powders both reveal properties superior to those of Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} compacts. Microhardness analysis as a function of the aging temperature of Cu-1.2Ti-3TiSi{sub 2} alloy shows an interaction between precipitation and dispersion hardening which offers possibilities for an application at elevated temperatures.

  6. Feasibility of Underwater Friction Stir Welding of Hardenable Alloy Steel

    DTIC Science & Technology

    2010-12-01

    bead-on-plate FSW traverses, approximately 64 inches (1.6 m) in total length, on 0.25 inch (6.4 mm) thick plates of a hardenable alloy steel . The...base plate. Based on preliminary findings, FSW of hardenable alloy steel is a feasible process and should be further researched and refined. 15...v ABSTRACT The objective of this thesis is to determine whether friction stir welding ( FSW ) is a feasible welding process for steels in an

  7. Analytical considerations of beam hardening in medical accelerator photon spectra.

    PubMed

    Kleinschmidt, C

    1999-09-01

    Beam hardening is a well-known phenomenon for therapeutic accelerator beams passing through matter in narrow beam geometry. This study assesses quantitatively the magnitude of beam hardening of therapeutic beams in water. A formal concept of beam hardening is proposed which is based on the decrease of the mean attenuation coefficient with depth. On the basis of this concept calculations of beam hardening effects are easily performed by means of a commercial spreadsheet program. Published accelerator spectra and the tabulated values of attenuation coefficients serve as input for these calculations. It is shown that the mean attenuation coefficient starts at depth zero with an almost linear decrease and then slowly levels off to a limit value. A similar behavior is found for the beam hardening coefficient. A physically reasonable, semianalytical model is given which fits the data better than previously published functions. The energy dependence of the initial attenuation coefficient is evaluated and shown. It fits well to published experimental data. The initial beam hardening coefficient, however, shows no energy dependence. Its mean value (eta0) approximately 0.006 cm(-1)) is also in close agreement to the measured data.

  8. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  9. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  10. Contribution of β' and β precipitates to hardening in as-solutionized Ag-20Pd-12Au-14.5Cu alloys for dental prosthesis applications.

    PubMed

    Kim, Yonghwan; Niinomi, Mitsuo; Hieda, Junko; Nakai, Masaaki; Cho, Ken; Fukui, Hisao

    2014-04-01

    Dental Ag-20Pd-12Au-14.5Cu alloys exhibit a unique hardening behavior, which the mechanical strengths enhance significantly which enhances the mechanical strength significantly after high-temperature (1123K) solution treatment without aging treatment. The mechanism of the unique hardening is not clear. The contribution of two precipitates (β' and β phases) to the unique hardening behavior in the as-solutionized Ag-20Pd-12Au-14.5Cu alloys was investigated. In addition, the chemical composition of the β' phase was investigated. The fine β' phase densely precipitates in a matrix. The β' phase (semi-coherent precipitate), which causes lattice strain, contributes greatly to the unique hardening behavior. On the other hand, the coarse β phase sparsely precipitates in the matrix. The contribution of the β phase (incoherent precipitate), which does not cause lattice strain, is small. The chemical composition of the β' phase was determined. This study reveals that the fine β' phase precipitated by high-temperature solution treatment leads to the unique hardening behavior in dental Ag-20Pd-12Au-14.5Cu alloys in the viewpoints of the lattice strain contrast and interface coherency. It is expected to make the heat treatment process more practical for hardening. The determined chemical composition of β' phase would be helpful to study an unknown formation process of β' phase.

  11. Cyclic Hardening Behaviors and Reduction in Fatigue Life of Type 316LN Austenitic Stainless Steel in 310 deg. C Low Oxygen-Containing Water

    SciTech Connect

    Hyunchul Cho; Byoung Koo Kim; Changheuil Jang; In Sup Kim; Seung Mo Hong

    2006-07-01

    Low cycle fatigue tests were conducted to investigate the cyclic behavior and the fatigue life of type 316LN stainless steel (SS) at various strain rates in 310 deg. C low oxygen-containing water. The strain rates were 0.008, 0.04, and 0.4%/s, and the applied strain amplitude was varied from 0.4 to 1.0%. The dissolved oxygen concentration of the test water was maintained below 1 ppb. The test material in 310 deg. C low oxygen-containing water experienced a primary hardening, followed by a softening. From our data, we confirm the occurrence of the dynamic strain aging (DSA), and finally it can be considered that the primary hardening was brought about by the DSA. The secondary hardening was observed distinctly for 0.4%/s and 0.4%. The improvement of fatigue resistance and the secondary hardening occurred under the same loading condition. Therefore, the improvement of fatigue resistance may be related to the occurrence of the secondary hardening. When the secondary hardening occurs, intense slip bands are replaced by the corduroy structure. The corduroy structure can induce retardation of crack initiation, and ultimately the fatigue resistance is improved. Comparative study between the fatigue life generated in the current study and some prediction models was performed to evaluate the reliability of our data. (authors)

  12. Microstructure, Hardness and Impact Toughness of Heat-Treated Nanodispersed Surface and Friction Stir-Processed Aluminum Alloy AA7075

    NASA Astrophysics Data System (ADS)

    Refat, M.; Elashery, A.; Toschi, S.; Ahmed, M. M. Z.; Morri, A.; El-Mahallawi, I.; Ceschini, L.

    2016-11-01

    Friction stir processing (FSP) is a recent surface engineering processing technique that is gaining wide recognition for manufacturing nanodispersed surface composites, which are of high specific strength, hardness and resistance to wear and corrosion. Herein, four-pass FSP was applied on aluminum alloy 7075 (AA7075-O) with and without the addition of alumina nanoparticles (Al2O3) of average size 40 nm. All FSP parameters were constant at 40 mm/min transverse speed, 500 rpm and tilt angle of 3°. FSP rotation direction was reversed every other pass. The friction stir-processed materials were sectioned and solution treated at 515 °C for 1.5 h, followed by age hardening at 120 °C for 12, 24, 36, 48 and 60 h. The effect of heat treatment regimes on microstructure, hardness and toughness was examined, as well as the fracture mode. The new friction stir-processed surfaces without and with nanodispersion showed enhancement in the hardness of the surface of the AA7075-O material (65 HV) to almost a double (100 and 140 HV) after four-pass FSP (before heat treatment) without and with incorporating nanoalumina particles, respectively. After 48-h aging at 120 °C, a significant enhancement in impact toughness was achieved for both the friction stir-processed without and with nanodispersion (181 and 134 J, respectively), compared to the reference material AA7075 in T6 condition (104 J).

  13. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1997-02-01

    Optimal cooling of aluminum alloys following the high-temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lad to large spatial temperature gradients in complex-shaped parts, causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation, resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. New correlations, offering increased accuracy and less computational time, were formulated for the high-temperature boiling regimes which have a critical influence on final mechanical properties. The quench factor technique related predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al2024-T6 extrusion to quenches with multiple, overlapping water sprays. The validation study reported herein concludes by exploring the possibility of applying quenching technology to improving the properties of extruded metal-matrix composites such as SiC{sub p}/Al6061 and cast alloys.

  14. Versatile and Rapid Plasma Heating Device for Steel and Aluminum

    SciTech Connect

    Reddy, G.S.

    2006-03-14

    The main objective of the research was to enhance steel and aluminum manufacturing with the development of a new plasma RPD device. During the project (1) plasma devices were manufactured (2) testing for the two metals were carried out and (3) market development strategies were explored. Bayzi Corporation has invented a Rapid Plasma Device (RPD) which produces plasma, comprising of a mixture of ionized gas and free electrons. The ions, when they hit a conducting surface, deposit heat in addition to the convective heat. Two generic models called the RPD-Al and RPD-S have been developed for the aluminum market and the steel market. Aluminum melting rates increased to as high as 12.7 g/s compared to 3 g/s of the current industrial practice. The RPD melting furnace operated at higher energy efficiency of 65% unlike most industrial processes operating in the range of 13 to 50%. The RPD aluminum melting furnace produced environment friendly cleaner melts with less than 1% dross. Dross is the residue in the furnace after the melt is poured out. Cast ingots were extremely clean and shining. Current practices produce dross in the range of 3 to 12%. The RPD furnace uses very low power ~0.2 kWh/Lb to melt aluminum. RPDs operate in one atmosphere using ambient air to produce plasma while the conventional systems use expensive gases like argon, or helium in air-tight chambers. RPDs are easy to operate and do not need intensive capital investment. Narrow beam, as well as wide area plasma have been developed for different applications. An RPD was developed for thermal treatments of steels. Two different applications have been pursued. Industrial air hardening steel knife edges were subjected to plasma beam hardening. Hardness, as measured, indicated uniform distribution without any distortion. The biggest advantage with this method is that the whole part need not be heated in a furnace which will lead to oxidation and distortion. No conventional process will offer localized

  15. Nanoprecipitates and Their Strengthening Behavior in Al-Mg-Si Alloy During the Aging Process

    NASA Astrophysics Data System (ADS)

    Li, Hui; Liu, Wenqing

    2017-01-01

    The different nanoprecipitates formed in a 6061 aluminum alloy during aging at 453 K (180 °C), with or without 168 hours of pre-natural aging (NA), and the age-hardening response of the alloy were investigated by atom probe tomography (APT) and hardness testing. A hardness plateau developed between 2 and 8 hours in both the artificial aging (AA) and artificial aging with pre-natural aging (NAAA) samples. The hardness of NAAA samples was lower than that of AA samples when artificially aged for the same time. A 168-hour NA led to the formation of solute atom clusters in the matrix. The NA accelerated the precipitation kinetics of the following AA. The solute atom clusters gave the highest hardness increment per unit volume fraction. The β″ precipitates were dominant in the samples at the hardness plateau. The average normalized Mg:Si ratios of the solute atom clusters and GP zones were near 1. The average Mg:Si ratio of β″ precipitates increased from 1.3 to 1.5 upon aging for 2 hours. The microstructural evolution of samples with or without NA and its influence on the strengthening effects are discussed based on the experimental results.

  16. Nanoprecipitates and Their Strengthening Behavior in Al-Mg-Si Alloy During the Aging Process

    NASA Astrophysics Data System (ADS)

    Li, Hui; Liu, Wenqing

    2017-04-01

    The different nanoprecipitates formed in a 6061 aluminum alloy during aging at 453 K (180 °C), with or without 168 hours of pre-natural aging (NA), and the age-hardening response of the alloy were investigated by atom probe tomography (APT) and hardness testing. A hardness plateau developed between 2 and 8 hours in both the artificial aging (AA) and artificial aging with pre-natural aging (NAAA) samples. The hardness of NAAA samples was lower than that of AA samples when artificially aged for the same time. A 168-hour NA led to the formation of solute atom clusters in the matrix. The NA accelerated the precipitation kinetics of the following AA. The solute atom clusters gave the highest hardness increment per unit volume fraction. The β″ precipitates were dominant in the samples at the hardness plateau. The average normalized Mg:Si ratios of the solute atom clusters and GP zones were near 1. The average Mg:Si ratio of β″ precipitates increased from 1.3 to 1.5 upon aging for 2 hours. The microstructural evolution of samples with or without NA and its influence on the strengthening effects are discussed based on the experimental results.

  17. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  18. Extracting material response from simple mechanical tests on hardening-softening-hardening viscoplastic solids

    NASA Astrophysics Data System (ADS)

    Mohan, Nisha

    Compliant foams are usually characterized by a wide range of desirable mechanical properties. These properties include viscoelasticity at different temperatures, energy absorption, recoverability under cyclic loading, impact resistance, and thermal, electrical, acoustic and radiation-resistance. Some foams contain nano-sized features and are used in small-scale devices. This implies that the characteristic dimensions of foams span multiple length scales, rendering modeling their mechanical properties difficult. Continuum mechanics-based models capture some salient experimental features like the linear elastic regime, followed by non-linear plateau stress regime. However, they lack mesostructural physical details. This makes them incapable of accurately predicting local peaks in stress and strain distributions, which significantly affect the deformation paths. Atomistic methods are capable of capturing the physical origins of deformation at smaller scales, but suffer from impractical computational intensity. Capturing deformation at the so-called meso-scale, which is capable of describing the phenomenon at a continuum level, but with some physical insights, requires developing new theoretical approaches. A fundamental question that motivates the modeling of foams is `how to extract the intrinsic material response from simple mechanical test data, such as stress vs. strain response?' A 3D model was developed to simulate the mechanical response of foam-type materials. The novelty of this model includes unique features such as the hardening-softening-hardening material response, strain rate-dependence, and plastically compressible solids with plastic non-normality. Suggestive links from atomistic simulations of foams were borrowed to formulate a physically informed hardening material input function. Motivated by a model that qualitatively captured the response of foam-type vertically aligned carbon nanotube (VACNT) pillars under uniaxial compression [2011,"Analysis of

  19. Fatal aluminum phosphide poisoning.

    PubMed

    Anger, F; Paysant, F; Brousse, F; Le Normand, I; Develay, P; Gaillard, Y; Baert, A; Le Gueut, M A; Pepin, G; Anger, J P

    2000-03-01

    A 39-year-old man committed suicide by ingestion of aluminum phosphide, a potent mole pesticide, which was available at the victim's workplace. The judicial authority ordered an autopsy, which ruled out any other cause of death. The victim was discovered 10 days after the ingestion of the pesticide. When aluminum phosphide comes into contact with humidity, it releases large quantities of hydrogen phosphine (PH3), a very toxic gas. Macroscopic examination during the autopsy revealed a very important asphyxia syndrome with major visceral congestion. Blood, urine, liver, kidney, adrenal, and heart samples were analyzed. Phosphine gas was absent in the blood and urine but present in the brain (94 mL/g), the liver (24 mL/g), and the kidneys (41 mL/g). High levels of phosphorus were found in the blood (76.3 mg/L) and liver (8.22 mg/g). Aluminum concentrations were very high in the blood (1.54 mg/L), brain (36 microg/g), and liver (75 microg/g) compared to the usual published values. Microscopic examination revealed congestion of all the organs studied and obvious asphyxia lesions in the pulmonary parenchyma. All these results confirmed a diagnosis of poisoning by aluminum phosphide. This report points out that this type of poisoning is rare and that hydrogen phosphine is very toxic. The phosphorus and aluminum concentrations observed and their distribution in the different viscera are discussed in relation to data in the literature.

  20. High-Performance, Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.; Frazier, Donald O.; Adams, James H.; Johnson, Michael A.; Kolawa, Elizabeth A.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project endeavors to advance the current state-of-the-art in high-performance, radiation-hardened electronics and processors, ensuring successful performance of space systems required to operate within extreme radiation and temperature environments. Because RHESE is a project within the Exploration Technology Development Program (ETDP), RHESE's primary customers will be the human and robotic missions being developed by NASA's Exploration Systems Mission Directorate (ESMD) in partial fulfillment of the Vision for Space Exploration. Benefits are also anticipated for NASA's science missions to planetary and deep-space destinations. As a technology development effort, RHESE provides a broad-scoped, full spectrum of approaches to environmentally harden space electronics, including new materials, advanced design processes, reconfigurable hardware techniques, and software modeling of the radiation environment. The RHESE sub-project tasks are: SelfReconfigurable Electronics for Extreme Environments, Radiation Effects Predictive Modeling, Radiation Hardened Memory, Single Event Effects (SEE) Immune Reconfigurable Field Programmable Gate Array (FPGA) (SIRF), Radiation Hardening by Software, Radiation Hardened High Performance Processors (HPP), Reconfigurable Computing, Low Temperature Tolerant MEMS by Design, and Silicon-Germanium (SiGe) Integrated Electronics for Extreme Environments. These nine sub-project tasks are managed by technical leads as located across five different NASA field centers, including Ames Research Center, Goddard Space Flight Center, the Jet Propulsion Laboratory, Langley Research Center, and Marshall Space Flight Center. The overall RHESE integrated project management responsibility resides with NASA's Marshall Space Flight Center (MSFC). Initial technology development emphasis within RHESE focuses on the hardening of Field Programmable Gate Arrays (FPGA)s and Field Programmable Analog

  1. Enhanced active aluminum content and thermal behaviour of nano-aluminum particles passivated during synthesis using thermal plasma route

    NASA Astrophysics Data System (ADS)

    Mathe, Vikas L.; Varma, Vijay; Raut, Suyog; Nandi, Amiya Kumar; Pant, Arti; Prasanth, Hima; Pandey, R. K.; Bhoraskar, Sudha V.; Das, Asoka K.

    2016-04-01

    Here, we report synthesis and in situ passivation of aluminum nanoparticles using thermal plasma reactor. Both air and palmitc acid passivation was carried out during the synthesis in the thermal plasma reactor. The passivated nanoparticles have been characterized for their structural and morphological properties using X-ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. In order to understand nature of passivation vibrational spectroscopic analysis have been carried out. The enhancement in active aluminum content and shelf life for a palmitic acid passivated nano-aluminum particles in comparison to the air passivated samples and commercially available nano Al powder (ALEX) has been observed. Thermo-gravimetric analysis was used to estimate active aluminum content of all the samples under investigation. In addition cerimetric back titration method was also used to estimate AAC and the shelf life of passivated aluminum particles. Structural, microstructural and thermogravomateric analysis of four year aged passivated sample also depicts effectiveness of palmitic acid passivation.

  2. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  3. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  4. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  5. Reverse-Martensitic Hardening of Austenitic Stainless Steel upon Up-quenching

    NASA Astrophysics Data System (ADS)

    Sato, Kiminori; Guo, Defeng; Li, Xiaohong; Zhang, Xiangyi

    2016-08-01

    Reverse-martensitic transformation utilizing up-quenching was demonstrated for austenitic stainless steel. Up-quenching was done following the stress-induced phase modification to martensite and then enrichment of the body-centered-cubic ferrite. Transmission-electron-microscopy observation and Vickers hardness test revealed that the reverse-martensitic transformation yields quench hardening owing to an introduction of highly-concentrated dislocation. It is furthermore found that Cr precipitation on grain boundaries caused by isothermal aging is largely suppressed in the present approach.

  6. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  7. A Critical Assessment of Cyclic Softening and Hardening Behavior in a Near- α Titanium Alloy During Thermomechanical Fatigue

    NASA Astrophysics Data System (ADS)

    Prasad, Kartik; Sarkar, Rajdeep; Rao, K. Bhanu Sankara; Sundararaman, M.

    2016-10-01

    Thermomechanical fatigue behavior of Ti-alloy Timetal 834 has been studied at two temperature intervals viz. 573 K to 723 K (300 °C to 450 °C) and 723 K to 873 K (450 °C to 600 °C) under mechanical strain-controlled cycling. Among the temperatures studied, the alloy exhibited initial cyclic softening followed by cyclic hardening at 723 K (450 °C) in the temperature interval of 573 K to 723 K (300 °C to 450 °C). However, continuous cyclic hardening was observed at 723 K (450 °C) in 723 K to 873 K (450 °C to 600 °C). At 573 K (300 °C) and 873 K (600 °C), cyclic softening was observed in the cyclic stress response curves in both the temperature intervals. The dislocation substructure was observed to be planar in both the modes of TMF loading. Based on TEM microstructures and few unconventional fatigue tests, the observed cyclic hardening is attributed to dynamic strain aging. The reduced fatigue life at 723 K to 873 K (450 °C to 600 °C) under OP-TMF loading was attributed to the combined effect of cyclic hardening (leading to early strain localization and crack initiation), oxidation, and development of tensile mean stresses.

  8. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  9. Solute hardening and softening effects in B2 nickel aluminides

    SciTech Connect

    Pike, L.M.; Liu, C.T.; Anderson, I.M.; Chang, Y.A.

    1998-11-01

    The effect of substitutional solute additions including Fe, Mn, and Pd on the hardness of B2-ordered NiAl alloys was investigated. The solid solution hardening behavior of intermetallics is more complex than that of typical metallic solid solutions because of complications arising from the site preference of the solute as well as the effects of the solute on the concentrations of other point defects, e.g., vacancies and anti-site defects. For this reason, care was taken to experimentally establish solute site preferences and point defect concentrations in the NiAl alloys before analyzing the hardness data. By taking these factors into account it was possible to rationalize the observed unusual hardening effects. Three distinct categories of solid solution hardening behavior were encountered. The first was hardening by the solute addition itself. This was observed in the case of Pd additions to Al-poor NiAl. However, when fe or Mn is added to Al-poor NiAl a second category is observed; these elements are seen to soften the material. The third category of behavior is observed when Fe is added to NiAl with a constant Al concentration of 50 at. %. In this case it is vacancies, rather than solute atoms, which harden the material.

  10. Microstructure-sensitive plasticity and fatigue modeling of extruded 6061 aluminum alloys

    NASA Astrophysics Data System (ADS)

    McCullough, Robert Ross

    In this study, the development of fatigue failure and stress anisotropy in light weight ductile metal alloys, specifically Al-Mg-Si aluminum alloys, was investigated. The experiments were carried out on an extruded 6061 aluminum alloy. Reverse loading experiments were performed up to a prestrain of 5% in both tension-followed-by-compression and compression-followed-by-tension. The development of isotropic and kinematic hardening and subsequent anisotropy was indicated by the observation of the Bauschinger effect phenomenon. Experimental results show that 6061 aluminum alloy exhibited a slight increase in the kinematic hardening versus applied prestrain. However, the ratio of kinematic-to-isotropic hardening remained near unity. An internal state variable (ISV) plasticity and damage model was used to capture the evolution of the anisotropy for the as-received T6 and partially annealed conditions. Following the stress anisotropy experiments, the same extruded 6061 aluminum alloy was tested under fully reversing, strain-controlled low cycle fatigue at up to 2.5% strain amplitudes and two heat treatment conditions. Observations were made of the development of striation fields up to the point of nucleation at cracked and clustered precipitants and free surfaces through localized precipitant slip band development. A finite element enabled micro-mechanics study of fatigue damage development of local strain field in the presence of hard phases was conducted. Both the FEA and experimental data sets were utilized in the implementation of a multi-stage fatigue model in order to predict the microstructure response, including fatigue nucleation and propagation contributions on the total fatigue life in AA6061. Good correlation between experimental and predicted results in the number of cycles to final failure was observed. The AA6061 material maintained relatively consistent low cycle fatigue performance despite two different heat treatments.

  11. Effects of alloying additions and austenitizing treatments on secondary hardening and fracture behavior for martensitic steels containing both Mo and W

    NASA Astrophysics Data System (ADS)

    Lee, K. B.; Kwon, H.; Kwon, H.; Yang, H. R.

    2001-07-01

    The effects of alloying additions and austenitizing treatments on secondary hardening and fracture behavior of martensitic steels containing both Mo and W were investigated. The secondary hardening response and properties of these steels are dependent on the composition and distribution of the carbides formed during aging (tempering) of the martensite, as modified by alloying additions and austenitizing treatments. The precipitates responsible for secondary hardening are M2C carbides formed during the dissolution of the cementite (M3C). The Mo-W steel showed moderately strong secondary hardening and delayed overaging due to the combined effects of Mo and W. The addition of Cr removed secondary hardening by the stabilization of cementite, which inhibited the formation of M2C carbides. The elements Co and Ni, particularly in combination, strongly increased secondary hardening. Additions of Ni promoted the dissolution of cementite and provided carbon for the formation of M2C carbide, while Co increased the nucleation rate of M2C carbide. Fracture behavior is interpreted in terms of the presence of impurities and coarse cementite at the grain boundaries and the variation in matrix strength associated with the formation of M2C carbides. For the Mo-W-Cr-Co-Ni steel, the double-austenitizing at the relatively low temperatures of 899 to 816 °C accelerated the aging kinetics because the ratio of Cr/(Mo + W) increased in the matrix due to the presence of undissolved carbides containing considerably larger concentrations of (Mo + W). The undissolved carbides reduced the impact toughness for aging temperatures up to 510 °C, prior to the large decrease in hardness that occurred on aging at higher temperatures.

  12. REMOVAL OF ALUMINUM COATINGS

    DOEpatents

    Peterson, J.H.

    1959-08-25

    A process is presented for dissolving aluminum jackets from uranium fuel elements without attack of the uranium in a boiling nitric acid-mercuric nitrate solution containing up to 50% by weight of nitrtc acid and mercuric nitrate in a concentration of between 0.05 and 1% by weight.

  13. Markets for recovered aluminum

    SciTech Connect

    Not Available

    1993-04-01

    The study describes the operation of the markets for scrap aluminum as an example of how recycling markets are structured, what factors influence the supply of and demand for materials, what projections can be made about recycling markets, and how government policies to increase recycling may affect these markets.

  14. Building an aluminum car

    SciTech Connect

    Ashley, S.

    1994-05-01

    This article examines the increasing use of aluminum in automobiles to decrease weight and consequently increase fuel economy. The topics of the article include federal fuel economy goals, the development of optimum body structure and manufacturing techniques, comparison with steel, cost of materials, weight reduction and recycling of materials.

  15. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  16. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  17. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  18. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  19. Bonding aluminum beam leads

    NASA Technical Reports Server (NTRS)

    Burkett, F. S.

    1978-01-01

    Report makes it relatively easy for hybrid-circuit manufacturers to convert integrated circuit chips with aluminum bead leads. Report covers: techniques for handling tiny chips; proper geometries for ultrasonic bonding tips; best combinations of pressure, pulse time, and ultrasonic energy for bonding; and best thickness for metal films to which beam leads are bonded.

  20. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part II: AA7475

    NASA Astrophysics Data System (ADS)

    Kalashnikova, Tatiana; Tarasov, Sergey; Eliseev, Alexander; Fortuna, Anastasiya

    2016-11-01

    The microstructural evolution in welded joint zones obtained both by friction stir welding and ultrasonic- assisted friction stir welding on dispersion hardened 7475 aluminum alloy has been examined together with the analysis of mechanical strength and microhardness. It was established that ultrasonic-assisted friction stir provided leveled microhardness profiles across the weld zones as well as higher joint strength as compared to those of standard friction stir welding.

  1. SOLDERING OF ALUMINUM BASE METALS

    DOEpatents

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  2. Branching structure and strain hardening of branched metallocene polyethylenes

    SciTech Connect

    Torres, Enrique; Li, Si-Wan; Costeux, Stéphane; Dealy, John M.

    2015-09-15

    There have been a number of studies of a series of branched metallocene polyethylenes (BMPs) made in a solution, continuous stirred tank reactor (CSTR) polymerization. The materials studied vary in branching level in a systematic way, and the most highly branched members of the series exhibit mild strain hardening. An outstanding question is which types of branched molecules are responsible for strain hardening in extension. This question is explored here by use of polymerization and rheological models along with new data on the extensional flow behavior of the most highly branched members of the set. After reviewing all that is known about the effects of various branching structures in homogeneous polymers and comparing this with the structures predicted to be present in BMPs, it is concluded that in spite of their very low concentration, treelike molecules with branch-on-branch structure provide a large number of deeply buried inner segments that are essential for strain hardening in these polymers.

  3. Ion-irradiation-induced hardening in Inconel 718

    NASA Astrophysics Data System (ADS)

    Hunn, J. D.; Lee, E. H.; Byun, T. S.; Mansur, L. K.

    2001-07-01

    Inconel 718 is a material under consideration for areas in the target region of the spallation neutron source (SNS), now under construction at Oak Ridge National Laboratory (ORNL) in the US. In these positions, displacement damage from protons and neutrons will affect the mechanical properties. In addition, significant amounts of helium and hydrogen will build up in the material due to transmutation reactions. Nanoindentation measurements of solution-annealed (SA) Inconel 718 specimens, implanted with Fe-, He-, and H-ions to simulate SNS target radiation conditions, have shown that hardening occurs due to ion-induced displacement damage as well as due to the build-up of helium bubbles in the irradiated layer. Precipitation-hardened (PH) Inconel 718 also exhibited hardening by helium build-up but showed softening as a function of displacement damage due to dissolution of the γ ' and γ″ precipitates.

  4. A Characterization for the Hot Flow Behaviors of As-extruded 7050 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Liu, Jin; Mao, An; Liu, Bo; Zhang, Jin-sheng

    2015-11-01

    The deep understanding of flow behaviors of as-extruded 7050 aluminum alloy significantly contributes to the accuracy simulation for its various plastic forming processes. In order to obtain the improved Arrhenius-type equation with variable parameters for this alloy, a series of compression tests were performed at temperatures of 573 K, 623 K, 673 K, 723 K and strain rates of 0.01 s-1, 0.1 s-1, 1 s-1, 10 s-1 with a height reduction of 60% on Gleeble-1500 thermo-mechanical simulator. It is obvious that strain rate, strain and temperature all have a significant effect on the hot flow behaviors, and the true stress-true strain curves indicate three types after the peak value: decreasing gradually to a steady state with sustaining DRX softening till a balance with work hardening, decreasing continuously with sustaining increasing DRX softening beyond work hardening and maintaining higher stress level after the peak value with a balance between work hardening and DRV softening. Based on the experimental data, the improved Arrhenius-type constitutive model was established to predict the high temperature flow stress of as-extruded 7050 aluminum alloy. The accuracy and reliability of the improved Arrhenius-type model were further evaluated in terms of the correlation coefficient (R), here 0.98428, the average absolute relative error (AARE), here 3.5%. The results indicate that the improved Arrhenius-type constitutive model presents a good predictable ability.

  5. U-Groove Aluminum Weld Strength Improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1997-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. One is the source of peaking in which the extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe angular distortion that induces bending under uniaxial loading. The other is the filler strain hardening decreasing with increasing filler pass sequences, producing the weakest welds on the last weld pass side. Both phenomena are governed by weld pass sequences. Many industrial welding schedules unknowingly compound these effects, which reduce the weld strength. A depeaking index model was developed to select filler pass thickness, pass numbers, and sequences to improve depeaking in the welding process. The result was to select the number and sequence of weld passes to reverse the peaking angle such as to combine the strongest weld pass side with the peaking induced bending tension component side to provide a more uniform stress and stronger weld under axial tensile loading.

  6. Kinematic Hardening: Characterization, Modeling and Impact on Springback Prediction

    SciTech Connect

    Alves, J. L.; Bouvier, S.; Jomaa, M.; Billardon, R.

    2007-05-17

    The constitutive modeling of the materials' mechanical behavior, usually carried out using a phenomenological constitutive model, i.e., a yield criterion associated to the isotropic and kinematic hardening laws, is of paramount importance in the FEM simulation of the sheet metal forming processes, as well as in the springback prediction. Among others, the kinematic behavior of the yield surface plays an essential role, since it is indispensable to describe the Bauschinger effect, i.e., the materials' answer to the multiple tension-compression cycles to which material points are submitted during the forming process. Several laws are usually used to model and describe the kinematic hardening, namely: a) the Prager's law, which describes a linear evolution of the kinematic hardening with the plastic strain rate tensor b) the Frederick-Armstrong non-linear kinematic hardening, basically a non-linear law with saturation; and c) a more advanced physically-based law, similar to the previous one but sensitive to the strain path changes. In the present paper a mixed kinematic hardening law (linear + non-linear behavior) is proposed and its implementation into a static fully-implicit FE code is described. The material parameters identification for sheet metals using different strategies, and the classical Bauschinger loading tests (i.e. in-plane forward and reverse monotonic loading), are addressed, and their impact on springback prediction evaluated. Some numerical results concerning the springback prediction of the Numisheet'05 Benchmark no. 3 are briefly presented to emphasize the importance of a correct modeling and identification of the kinematic hardening behavior.

  7. Why semiconductors must be hardened when used in space

    SciTech Connect

    Winokur, P. S.

    2000-01-04

    The natural space radiation environment presents a great challenge to present and future satellite systems with significant assets in space. Defining requirements for such systems demands knowledge about the space radiation environment and its effects on electronics and optoelectronics technologies, as well as suitable risk assessment of the uncertainties involved. For mission of high radiation levels, radiation-hardened integrated circuits will be required to preform critical mission functions. The most successful systems in space will be those that are best able to blend standard commercial electronics with custom radiation-hardened electronics in a mix that is suitable for the system of interest.

  8. Atomistic mechanisms of cyclic hardening in metallic glass

    NASA Astrophysics Data System (ADS)

    Deng, Chuang; Schuh, Christopher A.

    2012-06-01

    Molecular dynamics with an embedded-atom method potential is used to simulate the nanoindentation of Cu63.5Zr36.5 metallic glasses. In particular, the effects of cyclic loading within the nominal elastic range on the overall strength and plasticity of metallic glass are studied. The simulated results are in line with the characteristics of experimentally observed hardening effects. In addition, analysis based on local von Mises strain suggests that the hardening is induced by confined microplasticity and stiffening in regions of the originally preferred yielding path, requiring a higher applied load to trigger a secondary one.

  9. Strain hardening in polymer glasses: limitations of network models.

    PubMed

    Hoy, Robert S; Robbins, Mark O

    2007-09-14

    Simulations are used to examine the microscopic origins of strain hardening in polymer glasses. While traditional entropic network models can be fit to the total stress, their underlying assumptions are inconsistent with simulation results. There is a substantial energetic contribution to the stress that rises rapidly as segments between entanglements are pulled taut. The thermal component of stress is less sensitive to entanglements, mostly irreversible, and directly related to the rate of local plastic rearrangements. Entangled and unentangled chains show the same strain hardening when plotted against the microscopic chain orientation rather than the macroscopic strain.

  10. Statistical thermodynamics of strain hardening in polycrystalline solids.

    PubMed

    Langer, J S

    2015-09-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman [Acta Mat. 58, 3718 (2010)ACMAFD1359-645410.1016/j.actamat.2010.03.009]. It then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  11. Impact of Scaled Technology on Radiation Testing and Hardening

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.; Cohn, Lewis M.

    2005-01-01

    This presentation gives a brief overview of some of the radiation challenges facing emerging scaled digital technologies with implications on using consumer grade electronics and next generation hardening schemes. Commercial semiconductor manufacturers are recognizing some of these issues as issues for terrestrial performance. Looking at means of dealing with soft errors. The thinned oxide has indicated improved TID tolerance of commercial products hardened by "serendipity" which does not guarantee hardness or say if the trend will continue. This presentation also focuses one reliability implications of thinned oxides.

  12. Temperature influence on water transport in hardened cement pastes

    SciTech Connect

    Drouet, Emeline; Poyet, Stéphane; Torrenti, Jean-Michel

    2015-10-15

    Describing water transport in concrete is an important issue for the durability assessment of radioactive waste management reinforced concrete structures. Due to the waste thermal output such structures would be submitted to moderate temperatures (up to 80 °C). We have then studied the influence of temperature on water transport within hardened cement pastes of four different formulations. Using a simplified approach (describing only the permeation of liquid water) we characterized the properties needed to describe water transport (up to 80 °C) using dedicated experiments. For each hardened cement paste the results are presented and discussed.

  13. Statistical thermodynamics of strain hardening in polycrystalline solids

    DOE PAGES

    Langer, James S.

    2015-09-18

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  14. Strain Hardening in Polymer Glasses: Limitations of Network Models

    NASA Astrophysics Data System (ADS)

    Hoy, Robert S.; Robbins, Mark O.

    2007-09-01

    Simulations are used to examine the microscopic origins of strain hardening in polymer glasses. While traditional entropic network models can be fit to the total stress, their underlying assumptions are inconsistent with simulation results. There is a substantial energetic contribution to the stress that rises rapidly as segments between entanglements are pulled taut. The thermal component of stress is less sensitive to entanglements, mostly irreversible, and directly related to the rate of local plastic rearrangements. Entangled and unentangled chains show the same strain hardening when plotted against the microscopic chain orientation rather than the macroscopic strain.

  15. Thermal treatment and mechanical properties of aluminum-2021

    NASA Technical Reports Server (NTRS)

    Brennecke, M. W.

    1970-01-01

    Mechanical properties, after thermal treatments, are summarized for sheet and plate of copper-rich, high-strength, heat-treatable aluminum-2021. The alloy is quench sensitive, quench rate and variations in aging affect corrosion behavior. Aging effects on yield strength, tensile strength, and elongation of sheet and plate are compared.

  16. Relationship of aluminum to neurocognitive dysfunction in chronic dialysis patients.

    PubMed

    Sprague, S M; Corwin, H L; Tanner, C M; Wilson, R S; Green, B J; Goetz, C G

    1988-10-01

    Aluminum has been proposed as the causative agent in dialysis encephalopathy syndrome. We prospectively assessed whether other, less severe, neuropsychologic abnormalities were also associated with aluminum. A total of 16 patients receiving chronic dialytic therapy were studied. The deferoxamine infusion test (DIT) was used to assess total body aluminum burden. Neurologic function was evaluated by quantitative measures of asterixis, myoclonus, motor strength, and sensation. Cognitive function was assessed by measures of dementia, memory, language, and depression. There were four patients with a positive DIT (greater than 125 micrograms/L increment in serum aluminum) that was associated with an increase in the number of neurologic abnormalities observed, as well as an increase in severity of myoclonus, asterixis, and lower extremity weakness. Patients with a positive DIT also showed significant impairment in memory; however, no differences were noted on tests of dementia, depression, or language. There was no significant correlation between sex, age, presence of diabetes, mode of dialysis, years of chronic renal failure, years of dialysis or years of aluminum ingestion and any neurologic or neurobehavioral measurement, serum aluminum level, or DIT. These changes may represent early aluminum-associated neurologic dysfunction.

  17. Relationship of aluminum to neurocognitive dysfunction in chronic dialysis patients

    SciTech Connect

    Sprague, S.M.; Corwin, H.L.; Tanner, C.M.; Wilson, R.S.; Green, B.J.; Goetz, C.G.

    1988-10-01

    Aluminum has been proposed as the causative agent in dialysis encephalopathy syndrome. We prospectively assessed whether other, less severe, neuropsychologic abnormalities were also associated with aluminum. A total of 16 patients receiving chronic dialytic therapy were studied. The deferoxamine infusion test (DIT) was used to assess total body aluminum burden. Neurologic function was evaluated by quantitative measures of asterixis, myoclonus, motor strength, and sensation. Cognitive function was assessed by measures of dementia, memory, language, and depression. There were four patients with a positive DIT (greater than 125 micrograms/L increment in serum aluminum) that was associated with an increase in the number of neurologic abnormalities observed, as well as an increase in severity of myoclonus, asterixis, and lower extremity weakness. Patients with a positive DIT also showed significant impairment in memory; however, no differences were noted on tests of dementia, depression, or language. There was no significant correlation between sex, age, presence of diabetes, mode of dialysis, years of chronic renal failure, years of dialysis or years of aluminum ingestion and any neurologic or neurobehavioral measurement, serum aluminum level, or DIT. These changes may represent early aluminum-associated neurologic dysfunction.

  18. Precipitation Hardening of Laser-Surfaced Layer of Maraging Alloy at the Surface of Steel 3Kh3M3F

    NASA Astrophysics Data System (ADS)

    Stavrev, D. S.; Shcherbakov, V. S.

    2016-09-01

    The structure and fracture behavior of a layer of maraging alloy deposited by laser surfacing on steel 3Kh3M3F is studied in the initial condition and after precipitation hardening at 550 and 600°C. Microhardness is measured in layer cross sections, and fractures after surfacing and aging are analyzed in an electron microscope.

  19. Hardening digital systems with distributed functionality: robust networks

    NASA Astrophysics Data System (ADS)

    Vaskova, Anna; Portela-Garcia, Marta; Garcia-Valderas, Mario; López-Ongil, Celia; Portilla, Jorge; Valverde, Juan; de la Torre, Eduardo; Riesgo, Teresa

    2013-05-01

    Collaborative hardening and hardware redundancy are nowadays the most interesting solutions in terms of fault tolerance achieved and low extra cost imposed to the project budget. Thanks to the powerful and cheap digital devices that are available in the market, extra processing capabilities can be used for redundant tasks, not only in early data processing (sensed data) but also in routing and interfacing1

  20. Total dose performance of radiation hardened voltage regulators and references

    NASA Technical Reports Server (NTRS)

    McClure, S.; Gorelick, J.; Pease, R.; Rax, B.; Ladbury, R.

    2001-01-01

    Total dose test of commercially available radiation hardened bipolar voltage regulators and references show reduced sensitivity to dose rate and varying sensitivity to bias under pressure. Behavior of critical parameters in different dose rate and bias conditions is compared and the impact to hardness assurance methodology is discussed.

  1. A radiation-hardened 16/32-bit microprocessor

    SciTech Connect

    Hass, K.J.; Treece, R.K.; Giddings, A.E.

    1989-01-01

    A radiation-hardened 16/32-bit microprocessor has been fabricated and tested. Our initial evaluation has demonstrated that it is functional after a total gamma dose of 5Mrad(Si) and is immune to SEU from Krypton ions. 3 refs., 2 figs.

  2. Strain hardening of polymer glasses: entanglements, energetics, and plasticity.

    PubMed

    Hoy, Robert S; Robbins, Mark O

    2008-03-01

    Simulations are used to examine the microscopic origins of strain hardening in polymer glasses. While stress-strain curves for a wide range of temperature can be fit to the functional form predicted by entropic network models, many other results are fundamentally inconsistent with the physical picture underlying these models. Stresses are too large to be entropic and have the wrong trend with temperature. The most dramatic hardening at large strains reflects increases in energy as chains are pulled taut between entanglements rather than a change in entropy. A weak entropic stress is only observed in shape recovery of deformed samples when heated above the glass transition. While short chains do not form an entangled network, they exhibit partial shape recovery, orientation, and strain hardening. Stresses for all chain lengths collapse when plotted against a microscopic measure of chain stretching rather than the macroscopic stretch. The thermal contribution to the stress is directly proportional to the rate of plasticity as measured by breaking and reforming of interchain bonds. These observations suggest that the correct microscopic theory of strain hardening should be based on glassy state physics rather than rubber elasticity.

  3. BUSFET - A Novel Radiation-Hardened SOI Transistor

    SciTech Connect

    Dodd, P.E.; Draper, B.L.; Schwank, J.R.; Shaneyfelt, M.R.

    1999-02-04

    A partially-depleted SOI transistor structure has been designed that does not require the use of specially-processed hardened buried oxides for total-dose hardness and maintains the intrinsic SEU and dose rate hardness advantages of SOI technology.

  4. 49. INTERIOR VIEW OF HARDENER AREA SHOWING GAUGE THAT MEASURES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    49. INTERIOR VIEW OF HARDENER AREA SHOWING GAUGE THAT MEASURES HARDNESS, THE NAIL MUST BREAK IN THE CENTER RANGE OF THE CURVED BAR TO HAVE THE CORRECT HARDNESS (THE NAIL WILL BREAK TOO EASILY IF TOO HARD AND WILL BEND TOO MUCH IF TOO SOFT) - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  5. Iterative Beam Hardening Correction for Multi-Material Objects.

    PubMed

    Zhao, Yunsong; Li, Mengfei

    2015-01-01

    In this paper, we propose an iterative beam hardening correction method that is applicable for the case with multiple materials. By assuming that the materials composing scanned object are known and that they are distinguishable by their linear attenuation coefficients at some given energy, the beam hardening correction problem is converted into a nonlinear system problem, which is then solved iteratively. The reconstructed image is the distribution of linear attenuation coefficient of the scanned object at a given energy. So there are no beam hardening artifacts in the image theoretically. The proposed iterative scheme combines an accurate polychromatic forward projection with a linearized backprojection. Both forward projection and backprojection have high degree of parallelism, and are suitable for acceleration on parallel systems. Numerical experiments with both simulated data and real data verifies the validity of the proposed method. The beam hardening artifacts are alleviated effectively. In addition, the proposed method has a good tolerance on the error of the estimated x-ray spectrum.

  6. Surface hardening of parts from ferrite-pearlite gray iron

    NASA Astrophysics Data System (ADS)

    Gurevich, Yu. G.; Ovsyannikov, V. E.; Marfitsyn, V. V.; Frolov, V. A.

    2011-10-01

    The possibility of a simple method of chromizing of parts from ferrite-pearlite gray iron is studied theoretically and proved experimentally. A process for diffusion chromizing of parts from this iron is suggested. When followed by surface hardening the process yields a high-hardness surface layer with abrasive strength comparable to that of white chromium cast iron.

  7. Hardening by twin boundary during nanoindentation in nanocrystals.

    PubMed

    Qu, Shaoxing; Zhou, Haofei

    2010-08-20

    The atomistic deformation processes of nanocrystals embedded with nanoscale twin boundaries during nanoindentation are studied by molecular dynamics simulations. Load-displacement curves are obtained and the hardening mechanisms associated with the nanoscale twin boundaries are revealed. Johnson's theoretical indentation model is adopted to estimate the elastic stage of the nanoindentation. In addition, twin boundary-mediated dislocation nucleation is observed and analyzed.

  8. Beam hardening correction for sparse-view CT reconstruction

    NASA Astrophysics Data System (ADS)

    Liu, Wenlei; Rong, Junyan; Gao, Peng; Liao, Qimei; Lu, HongBing

    2015-03-01

    Beam hardening, which is caused by spectrum polychromatism of the X-ray beam, may result in various artifacts in the reconstructed image and degrade image quality. The artifacts would be further aggravated for the sparse-view reconstruction due to insufficient sampling data. Considering the advantages of the total-variation (TV) minimization in CT reconstruction with sparse-view data, in this paper, we propose a beam hardening correction method for sparse-view CT reconstruction based on Brabant's modeling. In this correction model for beam hardening, the attenuation coefficient of each voxel at the effective energy is modeled and estimated linearly, and can be applied in an iterative framework, such as simultaneous algebraic reconstruction technique (SART). By integrating the correction model into the forward projector of the algebraic reconstruction technique (ART), the TV minimization can recover images when only a limited number of projections are available. The proposed method does not need prior information about the beam spectrum. Preliminary validation using Monte Carlo simulations indicates that the proposed method can provide better reconstructed images from sparse-view projection data, with effective suppression of artifacts caused by beam hardening. With appropriate modeling of other degrading effects such as photon scattering, the proposed framework may provide a new way for low-dose CT imaging.

  9. The effects of cold rolling on the microstructural and spall response of 1100 aluminum

    NASA Astrophysics Data System (ADS)

    Williams, C. L.; Chen, C. Q.; Ramesh, K. T.; Dandekar, D. P.

    2013-09-01

    As received 1100-O aluminum was cold rolled (CR) to 30%, 70%, and 80% reduction, respectively, to study the effects of microstructural evolution on the spall response using plate impact experiments. Previous results show a sharp increase in pullback velocity for 1100-O aluminum with increase in peak shock stress between 4.0 and 8.3 GPa due to hardening, followed by a decrease for peak shock stresses up to 12.0 GPa possibly due to softening. This maximum was not observed for the 30% CR, which showed only an increase in pullback velocity over the shock stress range of 4.0-12.0 GPa due to hardening (net increase in dislocation density). For the 70% CR aluminum, no change was observed in the pullback velocity over the range tested (4.0-11.0 GPa) probably due to saturation in dislocation density. Similar observations were made for the 80% CR, that is, no change was observed in the spall response between 4.0 GPa and 11.0 GPa. However, variations were observed in the spall response for the 80% CR, and these variations are attributed to material inhomogeneity possibly caused by increased cold rolling beyond saturation. The results also show a significant increase in Hugoniot Elastic Limit with increase in percent cold rolling.

  10. Study of Axes Rotation during Simple Shear Tests on Aluminum Sheets

    SciTech Connect

    Duchene, L.; Diouf, B.; Lelotte, T.; Flores, P.; Habraken, A. M.; Bouvier, S.

    2007-05-17

    In order to model accurately the anisotropic material behavior during finite element simulations, a precise description of the material yield locus is required. Beside the shape (linked to the material model used), the size (related to the isotropic hardening) and the position (kinematic hardening) of the yield locus, its orientation is of particular interest when large rotations of the material are encountered during the simulations. This paper proposes three distinct methods for the determination of the material yield locus rotation: a method based on the Constant Symmetric Local Velocity Gradient (CSLVG), a corotational method and a method based on the Mandel spin. These methods are compared during simple shear tests of an aluminum sheet.

  11. Reactions of aqueous aluminum species at mineral surfaces

    USGS Publications Warehouse

    Brown, David Wayne; Hem, John David

    1975-01-01

    Aqueous aluminum solutions containing 4.5 ? 10 4 molar aluminum in 0.01 molar NaC104 were partly neutralized with NaOH to give OH:A1 mole ratios from 1.40 to 2.76. Measured amounts of montmorillonite, kaolinite, volcanic ash, or feldspathic sand were added to provide an area of inert surface. Reactions that occurred during 100 days of aging were compared with those in similar solutions without added surfaces, studied in earlier work. Adsorption of monomeric species Al(H20)6+3, AlOH(H2O)5+2, and Al(OH)2(H2O 4? on the added surfaces follows a cation exchange mass law equilibrium model, and adsorption is essentially complete in 1 hour. Only minor changes in monomeric aluminum species occurred after that. Rapid adsorption of polynuclear aluminum hydroxide species also occurs and follows the pattern of the Langmuir adsorption isotherm. In the absence of surfaces, the polynuclear ions slowly increase in size and become microcrystalline gibbsite during aging. Electron micrographs showed microcrystalline gibbsite was present or surfaces after aging only 2 days. However, the analytical data suggest this material must have been adsorbed after it had already attained a near-crystalline state. Adsorbed polynuclear aluminum hydroxide species were not extensively converted to microcrystalline gibbsite during 100 days of aging.

  12. Mechanical response of unidirectional boron/aluminum under combined loading

    NASA Technical Reports Server (NTRS)

    Becker, Wolfgang; Pindera, Marek-Jerzy; Herakovich, Carl T.

    1987-01-01

    Three test methods were employed to characterize the response of unidirectional Boron/Aluminum metal matrix composite material under monotonic and cyclic loading conditions, namely, losipescu shear, off-axis tension and compression. The characterization of the elastic and plastic response includes the elastic material properties, yielding and subsequent hardening of the unidirectional composite under different stress ratios in the material principal coordinate system. Yield loci generated for different stress ratios are compared for the three different test methods, taking into account residual stresses and specimen geometry. Subsequently, the yield locus for in-plane shear is compared with the prediction of an analytical, micromechanical model. The influence of the scatter in the experimental data on the predicted yield surface is also analyzed. Lastly, the experimental material strengths in tension and compression are correlated with the maximum stress and the Tsai-Wu failure criterion.

  13. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  14. Development of a Beam Hardening Correction Method for a microCT Scanner Prototype

    SciTech Connect

    Kikushima, J.; Rodriguez-Villafuerte, M.; Martinez-Davalos, A.

    2010-12-07

    The radiographic projections acquired with a microCT were simulated and then corrected for beam hardening effects using the linearized signal to equivalent thickness (LSET) method. This procedure requires a calibration signal for each pixel obtained from a set of images with filters of increasing thickness. The projections are corrected by converting the signal to an equivalent thickness using interpolation over the calibration images. The method was validated using simulated projections of different phantoms. Two calibration sets were simulated using aluminum and water filters of thicknesses ranging from 0 to 5 mm and from 0 to 50 mm, respectively. A simulation of the phantoms' projections using a monoenergetic beam was also obtained to establish the relative intensity on the tomographic images when no cupping artifacts are present. Comparison between corrected and uncorrected tomographic images shows that the LSET method effectively corrects the cupping artifact. Streaking artifacts correction with the LSET method shows better results than with the traditional water correction method. Results are independent of the two calibration materials used.

  15. Deformation behavior of aluminum alloy 6111-T4

    NASA Astrophysics Data System (ADS)

    Tseng, Carol

    2000-10-01

    Although aluminum alloys have found increasing usage in the automotive industry, their lower tensile elongations as compared with the low carbon steels they replace has raised concern about their lower formability. Lower formability imposes design and economic constraints on the automakers. The cause behind this lower elongation is the primary focus of this research. The specific alloy studied is 6111-T4 (Al-0.76Si-0.61Mg-0.82Cu in w/o), which is used in automobile outer body panels. In order to determine the factors that are limiting the elongation, it is critical to understand the deformation behavior of this alloy. To investigate the deformation behavior of this alloy, uniaxial tensile tests were performed at various temperatures (300K, 77K and 4.2K), strain rates (10-4, 5 x 10-4 , 10-3, 10-2, 10 -1/s) and specimen geometries. The work hardening and deformation behavior were examined both qualitatively and quantitatively. Ex-situ and in-situ observations were made on the tensile samples by using videography and optical microscopy. Several important findings resulted from this study. First, oscillations in the work hardening are due to the formation and propagation of deformation islands and deformation bands. Deformation islands are areas of localized deformation that occur in a cluster of grains. Second, the microstructural feature dominating the formation and propagation of the islands are the clustering of similarly oriented grains and the clustering of large sized grains. Third, the sharp drop in work hardening near the diffuse necking criterion for the 300K, 10-4 is test samples is due to the inhomogeneous deformation arising from these clusters. Finally, diffuse and local necks form before the theoretical predictions. The inhomogeneous microstructures causing the deformation islands and bands to form and propagate, thus leading to strain localization and eventual premature failure.

  16. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    DTIC Science & Technology

    2014-04-11

    Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material...Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel The views, opinions and/or findings contained in this report are...Carpenter Custom 465 precipitation-hardened martensiticstainless steel , linear friction welding, process modeling REPORT DOCUMENTATION PAGE 11

  17. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  18. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  19. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  20. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  1. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  2. Nanoscale characterization of the biomechanical hardening of bovine zona pellucida.

    PubMed

    Boccaccio, Antonio; Frassanito, Maria Cristina; Lamberti, Luciano; Brunelli, Roberto; Maulucci, Giuseppe; Monaci, Maurizio; Papi, Massimiliano; Pappalettere, Carmine; Parasassi, Tiziana; Sylla, Lakamy; Ursini, Fulvio; De Spirito, Marco

    2012-11-07

    The zona pellucida (ZP) is an extracellular membrane surrounding mammalian oocytes. The so-called zona hardening plays a key role in fertilization process, as it blocks polyspermy, which may also be caused by an increase in the mechanical stiffness of the ZP membrane. However, structural reorganization mechanisms leading to ZP's biomechanical hardening are not fully understood yet. Furthermore, a correct estimate of the elastic properties of the ZP is still lacking. Therefore, the aim of the present study was to investigate the biomechanical behaviour of ZP membranes extracted from mature and fertilized bovine oocytes to better understand the mechanisms involved in the structural reorganization of the ZP that may lead to the biomechanical hardening of the ZP. For that purpose, a hybrid procedure is developed by combining atomic force microscopy nanoindentation measurements, nonlinear finite element analysis and nonlinear optimization. The proposed approach allows us to determine the biomechanical properties of the ZP more realistically than the classical analysis based on Hertz's contact theory, as it accounts for the nonlinearity of finite indentation process, hyperelastic behaviour and material heterogeneity. Experimental results show the presence of significant biomechanical hardening induced by the fertilization process. By comparing various hyperelastic constitutive models, it is found that the Arruda-Boyce eight-chain model best describes the biomechanical response of the ZP. Fertilization leads to an increase in the degree of heterogeneity of membrane elastic properties. The Young modulus changes sharply within a superficial layer whose thickness is related to the characteristic distance between cross-links in the ZP filamentous network. These findings support the hypothesis that biomechanical hardening of bovine ZP is caused by an increase in the number of inter-filaments cross-links whose density should be higher in the ZP inner side.

  3. Production and Precipitation Hardening of Beta-Type Ti-35Nb-10Cu Alloy Foam for Implant Applications

    NASA Astrophysics Data System (ADS)

    Mutlu, Ilven; Yeniyol, Sinem; Oktay, Enver

    2016-04-01

    In this study, beta-type Ti-35Nb-10Cu alloy foams were produced by powder metallurgy method for dental implant applications. 35% Nb was added to stabilize the beta-Ti phase with low Young's modulus. Cu addition enhanced sinterability and gave precipitation hardening capacity to the alloy. Sintered specimens were precipitation hardened in order to enhance the mechanical properties. Electrochemical corrosion behavior of the specimens was examined by electrochemical impedance spectroscopy in artificial saliva. Electrochemical impedance spectroscopy results indicated that the oxide film on the surface of foam is a bi-layer structure consisting of outer porous layer and inner barrier layer. Impedance values of barrier layer were higher than porous layer. Corrosion resistance of specimens decreased at high fluoride concentrations and at low pH of artificial saliva. Corrosion resistance of alloys was slightly decreased with aging. Mechanical properties, microstructure, and surface roughness of the specimens were also examined.

  4. Aluminum recycling—An integrated, industrywide approach

    NASA Astrophysics Data System (ADS)

    Das, Subodh K.; Green, John A. S.; Kaufman, J. Gilbert; Emadi, Daryoush; Mahfoud, M.

    2010-02-01

    The aluminum industry is a leading proponent of global sustainability and strongly advocates the use of recycled metal. As the North American primary aluminum industry continues to move offshore to other geographic areas such as Iceland and the Middle East, where energy is more readily available at lower cost, the importance of the secondary (i.e., recycled metal) market in the U.S. will continue to increase. The purpose of this paper is to take an integrated, industry-wide look at the recovery of material from demolished buildings, shredded automobiles, and aging aircraft, as well as from traditional cans and other rigid containers. Attempts will be made to assess how the different alloys used in these separate markets can be recycled in the most energy-efficient manner.

  5. Fabrication of aluminum-carbon composites

    NASA Technical Reports Server (NTRS)

    Novak, R. C.

    1973-01-01

    A screening, optimization, and evaluation program is reported of unidirectional carbon-aluminum composites. During the screening phase both large diameter monofilament and small diameter multifilament reinforcements were utilized to determine optimum precursor tape making and consolidation techniques. Difficulty was encountered in impregnating and consolidating the multifiber reinforcements. Large diameter monofilament reinforcement was found easier to fabricate into composites and was selected to carry into the optimization phase in which the hot pressing parameters were refined and the size of the fabricated panels was scaled up. After process optimization the mechanical properties of the carbon-aluminum composites were characterized in tension, stress-rupture and creep, mechanical fatigue, thermal fatigue, thermal aging, thermal expansion, and impact.

  6. Mineral of the month: aluminum

    USGS Publications Warehouse

    Plunkert, Patricia A.

    2005-01-01

    Aluminum is the second most abundant metallic element in Earth’s crust after silicon. Even so, it is a comparatively new industrial metal that has been produced in commercial quantities for little more than 100 years. Aluminum is lightweight, ductile, malleable and corrosion resistant, and is a good conductor of heat and electricity. Weighing about one-third as much as steel or copper per unit of volume, aluminum is used more than any other metal except iron. Aluminum can be fabricated into desired forms and shapes by every major metalworking technique to add to its versatility.

  7. Laser welding of aluminum alloys

    SciTech Connect

    Leong, K.H.; Sabo, K.R.; Sanders, P.G.; Spawr, W.J.

    1997-03-01

    Recent interest in reducing the weight of automobiles to increase fuel mileage has focused attention on the use of aluminum and associated joining technologies. Laser beam welding is one of the more promising methods for high speed welding of aluminum. Consequently, substantial effort has been expended in attempting to develop a robust laser beam welding process. Early results have not been very consistent in the process requirements but more definitive data has been produced recently. This paper reviews the process parameters needed to obtain consistent laser welds on 5,000 series aluminum alloys and discusses the research necessary to make laser processing of aluminum a reality for automotive applications.

  8. Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

    NASA Astrophysics Data System (ADS)

    Dey, Vikram

    The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and

  9. Deformation and fracture of a particle-reinforced aluminum alloy composite: Part I. Experiments

    NASA Astrophysics Data System (ADS)

    Pandey, A. B.; Majumdar, B. S.; Miracle, D. B.

    2000-03-01

    Mechanical tests were performed on a powder-metallurgically processed 7093/SiC/15p discontinuously reinforced aluminum (DRA) composite in different heat-treatment conditions, to determine the influence of matrix characteristics on the composite response. The work-hardening exponent and the strain to failure varied inversely to the strength, similar to monolithic Al alloys, and this dependence was independent of the dominant damage mode. The damage consisted of SiC particle cracks, interface and near-interface debonds, and matrix rupture inside intense slip bands. Fracture surfaces revealed particle fracture-dominated damage for most of the heat-treatment conditions, including an overaged (OA) condition that exhibited a combination of precipitates at the interface and a precipitate-free zone (PFZ) in the immediate vicinity. In the highly OA conditions and in a 450°C as-rolled condition, when the composite strength became less than 400 MPa, near-interface matrix rupture became dominant. A combination of a relatively weak matrix and a weak zone around the particle likely contributed to this damage mode over that of particle fracture. Fracture-toughness tests show that it is important to maintain a proper geometry and testing procedure to obtain valid fracture-toughness data. Overaged microstructures did reveal a recovery of fracture toughness as compared to the peak-aged (PA) condition, unlike the lack of toughness recovery reported earlier for a similar 7XXX (Al-Zn-Cu-Mg)—based DRA. The PA material exhibited extensive localization of damage and plasticity. The low toughness of the DRA in this PA condition is explored in detail, using fractography and metallography. The damage and fracture micromechanisms formed the basis for modeling the strength, elongation, toughness, and damage, which are described in Part II of this work.

  10. Effects of organic solutes on chemical reactions of aluminum

    USGS Publications Warehouse

    Lind, Carol J.; Hem, John David

    1975-01-01

    Concentrations of organic matter in the general range of 1-10 milligrams per litre organic carbon are common in natural water, and many naturally occurrin7 organic compounds form aluminum complexes. The aluminum concentrations in near-neutral pH solutions may be 10-100 times higher than the values predicted from solubility data if formation of such organic complexes is ignored. The processes of polymerization of aluminum hydroxide and precipitation of gibbsite are inhibited by the presence of the organic flavone compound quercetin in concentrations as low as 10 x -5.3 mole per litre. Quercetin forms a complex, with a probable molar ratio of 1:2 aluminum to quercetin, that has a formation constant (f12) of about 10 12. A complex with a higher aluminum-quercetin ratio also was observed, but this material tends to evolve into a compound of low solubility that removes aluminum from solution. In the presence of both dissolved aluminum and aqueous silica, low concentrations of quercetin improved the yield of crystallized kaolinite and halloysite. Small amounts of well-shaped kaolinite and halloysite crystals were identified by electron microscopy in solutions with pH's in the range 6.5-8.5 after 155 days aging in one experimer t and 481 days aging in a repeated experiment. The bulk of the precipitated material was amorphous to X-rays, and crystalline material was too small a proportion of the total to give identifiable X-ray diffraction peaks. The precipitates had aluminum-silicon ratios near 1, and their solubility corresponded to that found by Hem, Roberson, Lind, and Polzer (1973) for similar aluminosilicate precipitated in the absence of organic solutes. The improved yield of crystalline material obtained in the presence of quercetin probably is the result of the influence of the organic compound on the aluminum hydroxide polymerization process. Natural water containing color imparted by organic material tends to be higher in aluminum than would be predicted by p

  11. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  12. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  13. Mechanical Characteristics of Hardened Concrete with Different Mineral Admixtures: A Review

    PubMed Central

    2014-01-01

    The available literature identifies that the addition of mineral admixture as partial replacement of cement improves the microstructure of the concrete (i.e., porosity and pore size distribution) as well as increasing the mechanical characteristics such as drying shrinkage and creep, compressive strength, tensile strength, flexural strength, and modulus of elasticity; however, no single document is available in which review and comparison of the influence of the addition of these mineral admixtures on the mechanical characteristics of the hardened pozzolanic concretes are presented. In this paper, based on the reported results in the literature, mechanical characteristics of hardened concrete partially containing mineral admixtures including fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBS), metakaolin (MK), and rice husk ash (RHA) are discussed and it is concluded that the content and particle size of mineral admixture are the parameters which significantly influence the mechanical properties of concrete. All mineral admixtures enhance the mechanical properties of concrete except FA and GGBS which do not show a significant effect on the strength of concrete at 28 days; however, gain in strength at later ages is considerable. Moreover, the comparison of the mechanical characteristics of different pozzolanic concretes suggests that RHA and SF are competitive. PMID:24688443

  14. Aluminum nitride grating couplers.

    PubMed

    Ghosh, Siddhartha; Doerr, Christopher R; Piazza, Gianluca

    2012-06-10

    Grating couplers in sputtered aluminum nitride, a piezoelectric material with low loss in the C band, are demonstrated. Gratings and a waveguide micromachined on a silicon wafer with 600 nm minimum feature size were defined in a single lithography step without partial etching. Silicon dioxide (SiO(2)) was used for cladding layers. Peak coupling efficiency of -6.6 dB and a 1 dB bandwidth of 60 nm have been measured. This demonstration of wire waveguides and wideband grating couplers in a material that also has piezoelectric and elasto-optic properties will enable new functions for integrated photonics and optomechanics.

  15. Characterization of ultradispersed aluminum

    SciTech Connect

    Simpson, R.L.; Maienschein, J.L.; Swansiger, R.W.; Garcia, F.; Darling, D.H.

    1994-12-08

    Samples of ultradispersed Al were received, which were produced by electrically exploding Al wires in argon. These samples comprised very small particles that were not significantly oxidized and that were stable in air. Particle morphology were studied with SE, micropycnometry, and gas adsorption surface area. Composition were determined using various techniques, as were thermal stability and reaction exotherms. The inexplicable reports of an Al-Ar compound and of an exothermic reaction were not confirmed. The material is a stable, nonoxidized, small-particle, highly reactive form of aluminum that is of interest in energetic materials formulations.

  16. A combined experimental-numerical approach for determining mechanical properties of aluminum subjects to nanoindentation

    PubMed Central

    Liu, Mao; Lu, Cheng; Tieu, Kiet Anh; Peng, Ching-Tun; Kong, Charlie

    2015-01-01

    A crystal plasticity finite element method (CPFEM) model has been developed to investigate the mechanical properties and micro-texture evolution of single-crystal aluminum induced by a sharp Berkovich indenter. The load-displacement curves, pile-up patterns and lattice rotation angles from simulation are consistent with the experimental results. The pile-up phenomenon and lattice rotation have been discussed based on the theory of crystal plasticity. In addition, a polycrystal tensile CPFEM model has been established to explore the relationship between indentation hardness and yield stress. The elastic constraint factor C is slightly larger than conventional value 3 due to the strain hardening. PMID:26464128

  17. A combined experimental-numerical approach for determining mechanical properties of aluminum subjects to nanoindentation.

    PubMed

    Liu, Mao; Lu, Cheng; Tieu, Kiet Anh; Peng, Ching-Tun; Kong, Charlie

    2015-10-14

    A crystal plasticity finite element method (CPFEM) model has been developed to investigate the mechanical properties and micro-texture evolution of single-crystal aluminum induced by a sharp Berkovich indenter. The load-displacement curves, pile-up patterns and lattice rotation angles from simulation are consistent with the experimental results. The pile-up phenomenon and lattice rotation have been discussed based on the theory of crystal plasticity. In addition, a polycrystal tensile CPFEM model has been established to explore the relationship between indentation hardness and yield stress. The elastic constraint factor C is slightly larger than conventional value 3 due to the strain hardening.

  18. Springback study in aluminum alloys based on the Demeri Benchmark Test : influence of material model

    SciTech Connect

    Greze, R.; Laurent, H.; Manach, P. Y.

    2007-04-07

    Springback is a serious problem in sheet metal forming. Its origin lies in the elastic recovery of materials after a deep drawing operation. Springback modifies the final shape of the part when removed from the die after forming. This study deals with Springback in an Al5754-O aluminum alloy. An experimental test similar to the Demeri Benchmark Test has been developed. The experimentally measured Springback is compared to predicted Springback simulation using Abaqus software. Several material models are analyzed, all models using isotropic hardening of Voce type and plasticity criteria such as Von Mises and Hill48's yield criterion.

  19. Assessment of retrogression and re-aging treatment on microstructural and mechanical properties of Al-Zn-Mg-Cu P/M alloy

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Tan, T. Qing; Idris, M. Sobri

    2015-05-01

    In order to understand the importance of the retrogression and re-aging as a heat treatment for improving microstructural and mechanical properties of the Al-Zn-Mg-Cu powder metallurgy alloys, Al-Zn-Mg-Cu-Fe-Cr alloys were fabricated from the elemental powders. Green compacts are compressed under compaction pressure about 370 MPa. The sintering process carried out for the samples of aluminum alloys at temperature was 650°C under argon atmosphere for two hours. The sintered compacts were subjected into homogenizing condition at 470°C for 1.5 hours and then aged at 120°C for 24 hours (T6 temper) after that it carried out the retrogressed at 180°C for 30 min., and then re-aged at 120°C for 24 hours (RRA). Observations microstructures were examined using optical, scanning electron microscopy coupled with energy dispersive spectroscopy and X-ray diffraction. Density and porosity content was conducted for the samples of alloys. The result showing that the highest Vickers hardness exhibited for an Al-Zn-Mg-Cu alloy after underwent the retrogression and reaging treatment. Increasing in hardness was because of the precipitation hardening through precipitate the (Mg Zn) and (Mg2Zn11) phases during matrix of aluminum-alloy.

  20. Assessment of retrogression and re-aging treatment on microstructural and mechanical properties of Al-Zn-Mg-Cu P/M alloy

    SciTech Connect

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Tan, T. Qing; Idris, M. Sobri

    2015-05-15

    In order to understand the importance of the retrogression and re-aging as a heat treatment for improving microstructural and mechanical properties of the Al-Zn-Mg-Cu powder metallurgy alloys, Al-Zn-Mg-Cu-Fe-Cr alloys were fabricated from the elemental powders. Green compacts are compressed under compaction pressure about 370 MPa. The sintering process carried out for the samples of aluminum alloys at temperature was 650°C under argon atmosphere for two hours. The sintered compacts were subjected into homogenizing condition at 470°C for 1.5 hours and then aged at 120°C for 24 hours (T6 temper) after that it carried out the retrogressed at 180°C for 30 min., and then re-aged at 120°C for 24 hours (RRA). Observations microstructures were examined using optical, scanning electron microscopy coupled with energy dispersive spectroscopy and X-ray diffraction. Density and porosity content was conducted for the samples of alloys. The result showing that the highest Vickers hardness exhibited for an Al-Zn-Mg-Cu alloy after underwent the retrogression and reaging treatment. Increasing in hardness was because of the precipitation hardening through precipitate the (Mg Zn) and (Mg{sub 2}Zn{sub 11}) phases during matrix of aluminum-alloy.

  1. Aluminum-containing antacids as a cause of idiopathic Parkinson's disease.

    PubMed

    Altschuler, E

    1999-07-01

    The mechanism of pathogenesis of idiopathic Parkinson's disease (PD) is unknown. In a study of 200 PD patients and 200 age- and sex-matched controls, Strang noted a marked and statistically significant higher incidence of ulcers (diagnosed by X-ray or surgery) in the PD patients compared to the controls (14% to 4%). These results have been discussed but never explained. Studies have shown increased concentrations of aluminum in the substantia nigra of PD patients compared to controls. Aluminum is thought to be a cellular toxin. Here I suggest that aluminum, and in particular aluminum-containing antacids may contribute to the pathogenesis of idiopathic PD.

  2. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  3. Strain Hardening and Size Effect in Five-fold Twinned Ag Nanowires.

    PubMed

    Narayanan, Sankar; Cheng, Guangming; Zeng, Zhi; Zhu, Yong; Zhu, Ting

    2015-06-10

    Metallic nanowires usually exhibit ultrahigh strength but low tensile ductility owing to their limited strain hardening capability. Here we study the unique strain hardening behavior of the five-fold twinned Ag nanowires by nanomechanical testing and atomistic modeling. In situ tensile tests within a scanning electron microscope revealed strong strain hardening behavior of the five-fold twinned Ag nanowires. Molecular dynamics simulations showed that such strain hardening was critically controlled by twin boundaries and pre-existing defects. Strain hardening was size dependent; thinner nanowires achieved more hardening and higher ductility. The size-dependent strain hardening was found to be caused by the obstruction of surface-nucleated dislocations by twin boundaries. Our work provides mechanistic insights into enhancing the tensile ductility of metallic nanostructures by engineering the internal interfaces and defects.

  4. Surface hardening of titanium alloys with melting depth controlled by heat sink

    DOEpatents

    Oden, Laurance L.; Turner, Paul C.

    1995-01-01

    A process for forming a hard surface coating on titanium alloys includes providing a piece of material containing titanium having at least a portion of one surface to be hardened. The piece having a portion of a surface to be hardened is contacted on the backside by a suitable heat sink such that the melting depth of said surface to be hardened may be controlled. A hardening material is then deposited as a slurry. Alternate methods of deposition include flame, arc, or plasma spraying, electrodeposition, vapor deposition, or any other deposition method known by those skilled in the art. The surface to be hardened is then selectively melted to the desired depth, dependent on the desired coating thickness, such that a molten pool is formed of the piece surface and the deposited hardening material. Upon cooling a hardened surface is formed.

  5. The Benefits of Aluminum Windows.

    ERIC Educational Resources Information Center

    Goyal, R. C.

    2002-01-01

    Discusses benefits of aluminum windows for college construction and renovation projects, including that aluminum is the most successfully recycled material, that it meets architectural glass deflection standards, that it has positive thermal energy performance, and that it is a preferred exterior surface. (EV)

  6. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  7. Aluminum Nanoholes for Optical Biosensing

    PubMed Central

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  8. Primary Aluminum Plants Worldwide - 1998

    USGS Publications Warehouse

    1999-01-01

    The 1990 U.S. Bureau of Mines publication, Primary Aluminum Plants Worldwide, has been updated and is now available. The 1998 USGS edition of Primary Aluminum Plants Worldwide is published in two parts. Part I—Detail contains information on individual primary smelter capacity, location, ownership, sources of energy, and other miscellaneous information. Part II—Summary summarizes the capacity data by country

  9. Formability analysis of aluminum alloy sheets at elevated temperatures with numerical simulation based on the M-K method

    SciTech Connect

    Bagheriasl, Reza; Ghavam, Kamyar; Worswick, Michael

    2011-05-04

    The effect of temperature on formability of aluminum alloy sheet is studied by developing the Forming Limit Diagrams, FLD, for aluminum alloy 3000-series using the Marciniak and Kuczynski technique by numerical simulation. The numerical model is conducted in LS-DYNA and incorporates the Barlat's YLD2000 anisotropic yield function and the temperature dependant Bergstrom hardening law. Three different temperatures; room temperature, 250 deg. C and 300 deg. C, are studied. For each temperature case, various loading conditions are applied to the M-K defect model. The effect of the material anisotropy is considered by varying the defect angle. A simplified failure criterion is used to predict the onset of necking. Minor and major strains are obtained from the simulations and plotted for each temperature level. It is demonstrated that temperature improves the forming limit of aluminum 3000-series alloy sheet.

  10. A Brief Discussion of Radiation Hardening of CMOS Microelectronics

    SciTech Connect

    Myers, D.R.

    1998-12-18

    Commercial microchips work well in their intended environments. However, generic microchips will not fimction correctly if exposed to sufficient amounts of ionizing radiation, the kind that satellites encounter in outer space. Modern CMOS circuits must overcome three specific concerns from ionizing radiation: total-dose, single-event, and dose-rate effects. Minority-carrier devices such as bipolar transistors, optical receivers, and solar cells must also deal with recombination-generation centers caused by displacement damage, which are not major concerns for majority-carrier CMOS devices. There are ways to make the chips themselves more resistant to radiation. This extra protection, called radiation hardening, has been called both a science and an art. Radiation hardening requires both changing the designs of the chips and altering the ways that the chips are manufactured.

  11. An energy-based beam hardening model in tomography.

    PubMed

    Van de Casteele, E; Van Dyck, D; Sijbers, J; Raman, E

    2002-12-07

    As a consequence of the polychromatic x-ray source, used in micro-computer tomography (microCT) and in medical CT, the attenuation is no longer a linear function of absorber thickness. If this nonlinear beam hardening effect is not compensated, the reconstructed images will be corrupted by cupping artefacts. In this paper, a bimodal energy model for the detected energy spectrum is presented, which can be used for reduction of artefacts caused by beam hardening in well-specified conditions. Based on the combination of the spectrum of the source and the detector efficiency, the assumption is made that there are two dominant energies which can describe the system. The validity of the proposed model is examined by fitting the model to the experimental datapoints obtained on a microtomograph for different materials and source voltages.

  12. Transformation hardening of steel sheet for automotive applications

    NASA Astrophysics Data System (ADS)

    Takechi, H.

    2008-12-01

    Among high-strength steels, transformation hardening steels such as dual-phase (DP) steel and transformation-induced plasticity (TRIP) steel offer a superior relationship between tensile strength (TS) and elongation (El) on a commercial scale. As demand has grown for lighter-weight automobiles, so also has the demand for higher TS, lower yield ratio, and higher hole expansion ratio grown. Recently DP steel has been developed with precipitation hardening and grain refining by TiC. A new TRIP steel composed of 5Mn-2Si and control-rolled with niobium addition suggests the formation of retained austenite ( γ R ) as much as 30% and TS × El = 3,000 kgf/mm2·%.

  13. Hardening electronic devices against very high total dose radiation environments

    NASA Technical Reports Server (NTRS)

    Buchanan, B.; Shedd, W.; Roosild, S.; Dolan, R.

    1972-01-01

    The possibilities and limitations of hardening silicon semiconductor devices to the high neutron and gamma radiation levels and greater than 10 to the eighth power rads required for the NERVA nuclear engine development are discussed. A comparison is made of the high dose neutron and gamma hardening potential of bipolar, metal insulator semiconductors and junction field effect transistors. Experimental data is presented on device degradation for the high neutron and gamma doses. Previous data and comparisons indicate that the JFET is much more immune to the combined neutron displacement and gamma ionizing effects than other transistor types. Experimental evidence is also presented which indicates that p channel MOS devices may be able to meet the requirements.

  14. Segmentation-free empirical beam hardening correction for CT

    SciTech Connect

    Schüller, Sören; Sawall, Stefan; Stannigel, Kai; Hülsbusch, Markus; Ulrici, Johannes; Hell, Erich; Kachelrieß, Marc

    2015-02-15

    Purpose: The polychromatic nature of the x-ray beams and their effects on the reconstructed image are often disregarded during standard image reconstruction. This leads to cupping and beam hardening artifacts inside the reconstructed volume. To correct for a general cupping, methods like water precorrection exist. They correct the hardening of the spectrum during the penetration of the measured object only for the major tissue class. In contrast, more complex artifacts like streaks between dense objects need other techniques of correction. If using only the information of one single energy scan, there are two types of corrections. The first one is a physical approach. Thereby, artifacts can be reproduced and corrected within the original reconstruction by using assumptions in a polychromatic forward projector. These assumptions could be the used spectrum, the detector response, the physical attenuation and scatter properties of the intersected materials. A second method is an empirical approach, which does not rely on much prior knowledge. This so-called empirical beam hardening correction (EBHC) and the previously mentioned physical-based technique are both relying on a segmentation of the present tissues inside the patient. The difficulty thereby is that beam hardening by itself, scatter, and other effects, which diminish the image quality also disturb the correct tissue classification and thereby reduce the accuracy of the two known classes of correction techniques. The herein proposed method works similar to the empirical beam hardening correction but does not require a tissue segmentation and therefore shows improvements on image data, which are highly degraded by noise and artifacts. Furthermore, the new algorithm is designed in a way that no additional calibration or parameter fitting is needed. Methods: To overcome the segmentation of tissues, the authors propose a histogram deformation of their primary reconstructed CT image. This step is essential for the

  15. ORIGIN OF THE COSMIC-RAY SPECTRAL HARDENING

    SciTech Connect

    Tomassetti, Nicola

    2012-06-10

    Recent data from ATIC, CREAM, and PAMELA indicate that the cosmic-ray energy spectra of protons and nuclei exhibit a remarkable hardening at energies above 100 GeV nucleon{sup -1}. We propose that the hardening is an interstellar propagation effect that originates from a spatial change of the cosmic-ray transport properties in different regions of the Galaxy. The key hypothesis is that the diffusion coefficient is not separable into energy and space variables as usually assumed. Under this scenario, we can reproduce the observational data well. Our model has several implications for cosmic-ray acceleration/propagation physics and can be tested by ongoing experiments such as the Alpha Magnetic Spectrometer or Fermi-LAT.

  16. Stress and Distortion Evolution During Induction Case Hardening of Tube

    NASA Astrophysics Data System (ADS)

    Nemkov, Valentin; Goldstein, Robert; Jackowski, John; Ferguson, Lynn; Li, Zhichao

    2013-07-01

    Simulation of stresses during heat treatment relates usually to furnace heating. Induction heating provides a very different evolution of temperature in the part and therefore different stresses. This may be positive for service properties or negative, reducing component strength or even causing cracks. A method of coupled simulation between electromagnetic, thermal, structural, stress, and deformation phenomena during induction tube hardening is described. Commercial software package ELTA is used to calculate the power density distribution in the load resulting from the induction heating process. The program DANTE is used to predict temperature distribution, phase transformations, stress state, and deformation during heating and quenching. Analyses of stress and deformation evolution were made on a simple case of induction hardening of external (1st case) and internal (2nd case) surfaces of a thick-walled tubular body.

  17. Wettability of Aluminum on Alumina

    NASA Astrophysics Data System (ADS)

    Bao, Sarina; Tang, Kai; Kvithyld, Anne; Tangstad, Merete; Engh, Thorvald Abel

    2011-12-01

    The wettability of molten aluminum on solid alumina substrate has been investigated by the sessile drop technique in a 10-8 bar vacuum or under argon atmosphere in the temperature range from 1273 K to 1673 K (1000 °C to 1400 °C). It is shown that the reduction of oxide skin on molten aluminum is slow under normal pressures even with ultralow oxygen potential, but it is enhanced in high vacuum. To describe the wetting behavior of the Al-Al2O3 system at lower temperatures, a semiempirical calculation was employed. The calculated contact angle at 973 K (700 °C) is approximately 97 deg, which indicates that aluminum does not wet alumina at aluminum casting temperatures. Thus, a priming height is required for aluminum to infiltrate a filter. Wetting in the Al-Al2O3 system increases with temperature.

  18. Sequential circuit design for radiation hardened multiple voltage integrated circuits

    SciTech Connect

    Clark, Lawrence T.; McIver, III, John K.

    2009-11-24

    The present invention includes a radiation hardened sequential circuit, such as a bistable circuit, flip-flop or other suitable design that presents substantial immunity to ionizing radiation while simultaneously maintaining a low operating voltage. In one embodiment, the circuit includes a plurality of logic elements that operate on relatively low voltage, and a master and slave latches each having storage elements that operate on a relatively high voltage.

  19. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  20. Stress Analysis for Kinematic Hardening in Finite-Deformation Plasticity.

    DTIC Science & Technology

    1981-12-01

    field, straight lines defined by material points remain straight and the square block is deformed into a sequence of parallelograms . The line of...Contract N00014-81-K-0660 DEPARTMENT STRESS ANALYSIS FOR KINEMATIC HARDENING OF IN FINITE- DEFORMATION PLASTICITY MECHANICAL ENGINEERING By E. H. Lee, R, L...Finite- Deformation Plasticity E. H. Lee and R. L. Mallett, Rensselaer Polytechnic Institute and Stanford University, and T. B. Wertheimer, MARC Analysis

  1. Reduction of metal artifacts: beam hardening and photon starvation effects

    NASA Astrophysics Data System (ADS)

    Yadava, Girijesh K.; Pal, Debashish; Hsieh, Jiang

    2014-03-01

    The presence of metal-artifacts in CT imaging can obscure relevant anatomy and interfere with disease diagnosis. The cause and occurrence of metal-artifacts are primarily due to beam hardening, scatter, partial volume and photon starvation; however, the contribution to the artifacts from each of them depends on the type of hardware. A comparison of CT images obtained with different metallic hardware in various applications, along with acquisition and reconstruction parameters, helps understand methods for reducing or overcoming such artifacts. In this work, a metal beam hardening correction (BHC) and a projection-completion based metal artifact reduction (MAR) algorithms were developed, and applied on phantom and clinical CT scans with various metallic implants. Stainless-steel and Titanium were used to model and correct for metal beam hardening effect. In the MAR algorithm, the corrupted projection samples are replaced by the combination of original projections and in-painted data obtained by forward projecting a prior image. The data included spine fixation screws, hip-implants, dental-filling, and body extremity fixations, covering range of clinically used metal implants. Comparison of BHC and MAR on different metallic implants was used to characterize dominant source of the artifacts, and conceivable methods to overcome those. Results of the study indicate that beam hardening could be a dominant source of artifact in many spine and extremity fixations, whereas dental and hip implants could be dominant source of photon starvation. The BHC algorithm could significantly improve image quality in CT scans with metallic screws, whereas MAR algorithm could alleviate artifacts in hip-implants and dentalfillings.

  2. Structure and Hardness of Cast Iron after Surface Hardening

    NASA Astrophysics Data System (ADS)

    Safonov, E. N.

    2005-09-01

    Special features of structure formation in the heat-affected zone of roll-foundry iron with flaked or globular graphite due to surface heat treatment by direct electric (plasma) arc are considered. The influence of the parameters of the process on the composition, structure, and properties of the hardened zone is studied. Treatment modes ensuring a structure with enhanced hardness and wear resistance in the surface layer of iron are determined.

  3. Hardening of commercial CMOS PROMs with polysilicon fusible links

    NASA Technical Reports Server (NTRS)

    Newman, W. H.; Rauchfuss, J. E.

    1985-01-01

    The method by which a commercial 4K CMOS PROM with polysilicon fuses was hardened and the feasibility of applying this method to a 16K PROM are presented. A description of the process and the necessary minor modifications to the original layout are given. The PROM circuit and discrete device characteristics over radiation to 1000K rad-Si are summarized. The dose rate sensitivity of the 4K PROMs is also presented.

  4. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  5. Variations in the Bainite Hardenability of ASTM A723 Steel

    DTIC Science & Technology

    1987-05-01

    REFERENCES 10 TABLES I. CHEMICAL ANALYSIS OF SAMPLES FROM ESR , CONVENTIONALLY REFINED, 5 AND CALCIUM TREATED STEELS II. COMPARISON OF LABORATORY...balnite formation is detected in the ESR refined sample. However, our survey of A723 steels from a number of suppliers who employ various refining tech...hardenability steels that we have analyzed have nickel concentrations near two percent. The ESR sample is typical of alloys that we classify as high

  6. Work-hardening and effective viscosity in solid beryllium

    SciTech Connect

    Steinberg, D.; Breithaupt, D.; Honodel, C.

    1985-06-01

    Results from Hopkinson split-bar, plate-impact, and cylinder deceleration experiments on beryllium are compared with hydrodynamic computer code simulations. By substantially increasing the beryllium work-hardening in the Steinberg-Guinan constitutive model, excellent agreement between the experiments and the calculations is achieved. A model to estimate effective viscosity is also proposed and the resultant calculations are in reasonable agreement with those derived from another model advanced by Asay, Chhabildas and Wise. 12 refs., 5 figs.

  7. Non-isothermal Characterization of the Precipitation Hardening of a Cu-11Ni-19Zn-1Sn Alloy

    NASA Astrophysics Data System (ADS)

    Donoso, E.; Diánez, M. J.; Criado, J. M.; Espinoza, R.; Mosquera, E.

    2017-03-01

    The precipitation hardening of a Cu-11Ni-19Zn-1Sn alloy has been studied by means of Differential Scanning Calorimetry (DSC), High-Resolution Transmission Electron Microscopy (HRTEM), and hardness measurements. The calorimetric curves, in the range of temperatures analyzed, show the presence of one exothermic reaction followed by an endothermic one. The exothermic DSC peak is due to the segregation of Cu2NiZn precipitates and it is associated to a noticeable improvement of the mechanical properties of the alloy. The endothermic effect is associated to the dissolution of the Cu2NiZn precipitates into the copper matrix for restoring the starting Cu-11Ni-19Zn-1Sn homogeneous solid solution. The reaction mechanisms of these processes have been proposed from the kinetic analysis of the exothermic and endothermic DSC signals. The results obtained point out that tin plays a decisive role on the precipitation hardening of the alloy, because age hardening is not observed in the case of a Cu-Ni-Zn ternary alloy of similar composition.

  8. Effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete

    NASA Astrophysics Data System (ADS)

    Memon, Fareed Ahmed; Nuruddin, Muhd Fadhil; Shafiq, Nasir

    2013-02-01

    The effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete (SCGC) was investigated in this paper. The work focused on the concrete mixes with a fixed water-to-geopolymer solid (W/Gs) ratio of 0.33 by mass and a constant total binder content of 400 kg/m3. The mass fractions of silica fume that replaced fly ash in this research were 0wt%, 5wt%, 10wt%, and 15wt%. The workability-related fresh properties of SCGC were assessed through slump flow, V-funnel, and L-box test methods. Hardened concrete tests were limited to compressive, splitting tensile and flexural strengths, all of which were measured at the age of 1, 7, and 28 d after 48-h oven curing. The results indicate that the addition of silica fume as a partial replacement of fly ash results in the loss of workability; nevertheless, the mechanical properties of hardened SCGC are significantly improved by incorporating silica fume, especially up to 10wt%. Applying this percentage of silica fume results in 4.3% reduction in the slump flow; however, it increases the compressive strength by 6.9%, tensile strength by 12.8% and flexural strength by 11.5%.

  9. Description of full-range strain hardening behavior of steels.

    PubMed

    Li, Tao; Zheng, Jinyang; Chen, Zhiwei

    2016-01-01

    Mathematical expression describing plastic behavior of steels allows the execution of parametric studies for many purposes. Various formulas have been developed to characterize stress strain curves of steels. However, most of those formulas failed to describe accurately the strain hardening behavior of steels in the full range which shows various distinct stages. For this purpose, a new formula is developed based on the well-known Ramberg-Osgood formula to describe the full range strain hardening behavior of steels. Test results of all the six types of steels show a three-stage strain hardening behavior. The proposed formula can describe such behavior accurately in the full range using a single expression. The parameters of the formula can be obtained directly and easily through linear regression analysis. Excellent agreements with the test data are observed for all the steels tested. Furthermore, other formulas such as Ludwigson formula, Gardner formula, UGent formula are also applied for comparison. Finally, the proposed formula is considered to have wide suitability and high accuracy for all the steels tested.

  10. Simulation of Stress and Strain for Induction-Hardening Applications

    NASA Astrophysics Data System (ADS)

    Ivanov, Dmitry; Markegård, Leif; Asperheim, John Inge; Kristoffersen, Hans

    2013-11-01

    The possibility to manage stress and strain in hardened parts might be beneficial for a number of induction-hardening applications. The most important of these benefits are the improvement of fatigue strength, avoidance of cracks, and minimization of distortion. An appropriate and powerful way to take the stress and strain into account during the development of a process is to make use of computer simulations. In-house developed and commercial software packages have been coupled to incorporate the electromagnetic task into the calculations. The simulations have been performed followed by analysis of the results. The influences of two different values of quenching intensity, strength of initial material structure, strength of austenite, surface power density-frequency-time combination, and workpiece diameter on the residual stress are studied. The influence of quenching intensity is confirmed by the series of experiments representing the external hardening of a cylinder with eight variations of quenching intensity. Measured by x-rays, the values of surface tangential stress are used as a dataset for verification of the model being used for analyses.

  11. Laser shocking of 2024 and 7075 aluminum alloys

    NASA Technical Reports Server (NTRS)

    Clauer, A. H.; Fairand, B. P.; Slater, J. E.

    1977-01-01

    The effect of laser generated stress waves on the microstructure, hardness, strength and stress corrosion resistance of 2024 and 7075 aluminum alloys was investigated. Pulsed CO2 and neodymium-glass lasers were used to determine the effect of wavelength and pulse duration on pressure generation and material property changes. No changes in material properties were observed with CO2 laser. The strength and hardness of 2024-T351 and the strength of 7075-T73 aluminum alloys were substantially improved by the stress wave environments generated with the neodymium-glass laser. The mechanical properties of 2024-T851 and 7075-T651 were unchanged by the laser treatment. The correlation of the laser shock data with published results of flyer plate experiments demonstrated that a threshold pressure needed to be exceeded before strengthening and hardening could occur. Peak pressures generated by the pulsed laser source were less than 7.0 GPa which was below the threshold pressure required to change the mechanical properties of 2024-T851 and 7075-T651. Corrosion studies indicated that laser shocking increased the resistance to local attack in 2024-T351 and 7075-T651.

  12. Aluminum-Scandium: A Material for Semiconductor Packaging

    NASA Astrophysics Data System (ADS)

    Geissler, Ute; Thomas, Sven; Schneider-Ramelow, Martin; Mukhopadhyay, Biswajit; Lang, Klaus-Dieter

    2016-10-01

    A well-known aluminum-scandium (Al-Sc) alloy, already used in lightweight sports equipment, is about to be established for use in electronic packaging. One application for Al-Sc alloy is manufacture of bonding wires. The special feature of the alloy is its ability to harden by precipitation. The new bonding wires with electrical conductivity similar to pure Al wires can be processed on common wire bonders for aluminum wedge/wedge (w/w) bonding. The wires exhibit very fine-grained microstructure. Small Al3Sc particles are the main reason for its high strength and prevent recrystallization and grain growth at higher temperatures (>150°C). After the wire-bonding process, the interface is well closed. Reliability investigations by active power cycling demonstrated considerably improved lifetime compared with pure Al heavy wires. Furthermore, the Al-Sc alloy was sputter-deposited onto silicon wafer to test it as chip metallization in copper (Cu) ball/wedge bonding technology. After deposition, the layers exhibited fine-grained columnar structure and small coherent Al3Sc particles with dimensions of a few nanometers. These particles inhibit softening processes such as Al splashing in fine wire bonding processes and increase the thickness of remnant Al under the copper balls to 85% of the initial thickness.

  13. Iron-aluminum alloys having high room-temperature and method for making same

    DOEpatents

    Sikka, V.K.; McKamey, C.G.

    1993-08-24

    A wrought and annealed iron-aluminum alloy is described consisting essentially of 8 to 9.5% aluminum, an effective amount of chromium sufficient to promote resistance to aqueous corrosion of the alloy, and an alloying constituent selected from the group of elements consisting of an effective amount of molybdenum sufficient to promote solution hardening of the alloy and resistance of the alloy to pitting when exposed to solutions containing chloride, up to about 0.05% carbon with up to about 0.5% of a carbide former which combines with the carbon to form carbides for controlling grain growth at elevated temperatures, and mixtures thereof, and the balance iron, wherein said alloy has a single disordered [alpha] phase crystal structure, is substantially non-susceptible to hydrogen embrittlement, and has a room-temperature ductility of greater than 20%.

  14. High Strain-Rate Response of High Purity Aluminum at Temperatures Approaching Melt

    SciTech Connect

    Grunschel, S E; Clifton, R J; Jiao, T

    2010-01-28

    High-temperature, pressure-shear plate impact experiments were conducted to investigate the rate-controlling mechanisms of the plastic response of high-purity aluminum at high strain rates (10{sup 6} s{sup -1}) and at temperatures approaching melt. Since the melting temperature of aluminum is pressure dependent, and a typical pressure-shear plate impact experiment subjects the sample to large pressures (2 GPa-7 GPa), a pressure-release type experiment was used to reduce the pressure in order to measure the shearing resistance at temperatures up to 95% of the current melting temperature. The measured shearing resistance was remarkably large (50 MPa at a shear strain of 2.5) for temperatures this near melt. Numerical simulations conducted using a version of the Nemat-Nasser/Isaacs constitutive equation, modified to model the mechanism of geometric softening, appear to capture adequately the hardening/softening behavior observed experimentally.

  15. On the development of a model predicting the recrystallization texture of aluminum using the Taylor model for rolling textures and the coincidence lattice site theory

    NASA Astrophysics Data System (ADS)

    T, Morimoto; F, Yoshida; A, Yanagida; J, Yanagimoto

    2015-04-01

    First, hardening model in f.c.c. metals was formulated with collinear interactions slips, Hirth slips and Lomer-Cottrell slips. Using the Taylor and the Sachs rolling texture prediction model, the residual dislocation densities of cold-rolled commercial pure aluminum were estimated. Then, coincidence site lattice grains were investigated from observed cold rolling texture. Finally, on the basis of oriented nucleation theory and coincidence site lattice theory, the recrystallization texture of commercial pure aluminum after low-temperature annealing was predicted.

  16. Performance of radiation hardening techniques under voltage and temperature variations

    NASA Astrophysics Data System (ADS)

    Veeravalli, Varadan Savulimedu; Steininger, Andreas

    The effectiveness of the techniques to mitigate radiation particle hits in digital CMOS circuits has been mainly studied under a given set of environmental conditions. This paper will explicitly analyze, how the performance of two selected radiation hardening techniques, namely transistor sizing and stack separation, varies with temperature and supply voltage. Our target is an inverter circuit in UMC90 bulk CMOS technology, instances of which have been hardened against charges of 300fC and 450fC using either of the two techniques under investigation. In a Spice simulation we apply particle hits to these circuits through double-exponential current pulses of the respective charge. We study the effect of these pulses in a temperature range from - 55 C to +175 C and a supply voltage of 0.65 to 1.2V (nominal 1V) at the output of a (unhardened) buffer that has been connected as a load. For the hardening by sizing we observe proper operation in the range from 1.2V to 900mV, while for lower supply we observe full swing pulses of increasing magnitude when the respective maximum charge is applied. The influence of temperature turns out to be minor. For the stack separation approach the observation is similar, however, the circuit starts glitching only at 750mV. Our study allows the following conclusions: (i) The effectiveness of the hardening approaches strongly depends on the supply voltage, and moderately on temperature. (ii) As expected, low voltage and high temperature represent the worst case for rad-hard sizing. Stack separation, on the other hand, unexpectedly shows a stronger and more complicated temperature dependence. (ii) For voltages below approx. 90% of nominal the hardening by sizing fails, when designed for nominal voltage and room temperature. The approach can be enhanced to survive this worst case by increasing the sizing factor further by more than 3 times. (iv) The stack separation only fails for voltages below approx. 75% of nominal, but there is n

  17. Predictive Modeling of the Constitutive Response of Precipitation Hardened Ni-Rich NiTi

    NASA Astrophysics Data System (ADS)

    Cox, A.; Franco, B.; Wang, S.; Baxevanis, T.; Karaman, I.; Lagoudas, D. C.

    2017-03-01

    The effective thermomechanical response of precipitation hardened near-equiatomic Ni-rich NiTi alloys is predicted on the basis of composition and heat treatment using a microscale-informed model. The model takes into account the structural effects of the precipitates (precipitate volume fraction, elastic properties, elastic mismatch between the precipitates and the matrix, and coherency stresses due to the lattice mismatch between the precipitates and the matrix) on the reversible martensitic transformation under load as well as the chemical effects resulting from the Ni-depletion of the matrix during precipitate growth. The post-aging thermomechanical response is predicted based on finite element simulations on representative microstructures, using the response of the solutionized material and time-temperature-martensitic transformation temperature maps. The predictions are compared with experiments for materials of different initial compositions and heat treatments and reasonably good agreement is demonstrated for relatively low precipitate volume fractions.

  18. Predictive Modeling of the Constitutive Response of Precipitation Hardened Ni-Rich NiTi

    NASA Astrophysics Data System (ADS)

    Cox, A.; Franco, B.; Wang, S.; Baxevanis, T.; Karaman, I.; Lagoudas, D. C.

    2017-01-01

    The effective thermomechanical response of precipitation hardened near-equiatomic Ni-rich NiTi alloys is predicted on the basis of composition and heat treatment using a microscale-informed model. The model takes into account the structural effects of the precipitates (precipitate volume fraction, elastic properties, elastic mismatch between the precipitates and the matrix, and coherency stresses due to the lattice mismatch between the precipitates and the matrix) on the reversible martensitic transformation under load as well as the chemical effects resulting from the Ni-depletion of the matrix during precipitate growth. The post-aging thermomechanical response is predicted based on finite element simulations on representative microstructures, using the response of the solutionized material and time-temperature-martensitic transformation temperature maps. The predictions are compared with experiments for materials of different initial compositions and heat treatments and reasonably good agreement is demonstrated for relatively low precipitate volume fractions.

  19. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  20. Aluminum: Industry of the future

    SciTech Connect

    1998-11-01

    For over a century, the US aluminum industry has led the global market with advances in technology, product development, and marketing. Industry leaders recognize both the opportunities and challenges they face as they head into the 21st century, and that cooperative R and D is key to their success. In a unique partnership, aluminum industry leaders have teamed with the US Department of Energy`s Office of Industrial Technologies (OIT) to focus on innovative technologies that will help to strengthen the competitive position of the US aluminum industry and, at the same time, further important national goals. This industry-led partnership, the Aluminum Industry of the Future, promotes technologies that optimize the use of energy and materials in operations and reduce wastes and energy-related emissions. Led by The Aluminum Association, industry leaders began by developing a unified vision of future market, business, energy, and environmental goals. Their vision document, Partnerships for the Future, articulates a compelling vision for the next 20 years: to maintain and grow the aluminum industry through the manufacture and sale of competitively priced, socially desirable, and ecologically sustainable products. Continued global leadership in materials markets will require the combined resources of industry, universities, and government laboratories. By developing a unified vision, the aluminum industry has provided a framework for the next step in the Industries of the Future process, the development of a technology roadmap designed to facilitate cooperative R and D.

  1. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  2. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1996-12-31

    Optimal cooling of aluminum alloys following the high temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lead to large spatial temperature gradients in complex-shaped parts causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. A spray nozzle database was compiled by measuring the distribution of spray hydrodynamic parameters (volumetric spray flux, mean drop diameter, and mean drop velocity) throughout the spray field of various industrial nozzles. Spray heat transfer correlations, which link the local spray hydrodynamic parameters to the heat transfer rate in each of the boiling regimes experienced by the surface, defined the spatially nonuniform boundary conditions in a numerical model of the quenching process which also accounted for interference between adjacent spray fields. The quench factor technique relates, predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al 2024-T6 extrusion to quenches with multiple, overlapping water sprays.

  3. [Microbiological corrosion of aluminum alloys].

    PubMed

    Smirnov, V F; Belov, D V; Sokolova, T N; Kuzina, O V; Kartashov, V R

    2008-01-01

    Biological corrosion of ADO quality aluminum and aluminum-based construction materials (alloys V65, D16, and D16T) was studied. Thirteen microscopic fungus species and six bacterial species proved to be able to attack aluminum and its alloys. It was found that biocorrosion of metals by microscopic fungi and bacteria was mediated by certain exometabolites. Experiments on biocorrosion of the materials by the microscopic fungus Alternaria alternata, the most active biodegrader, demonstrated that the micromycete attack started with the appearance of exudate with pH 8-9 on end faces of the samples.

  4. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOEpatents

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  5. Non-Chromate Aluminum Pretreatments, Phase 2

    DTIC Science & Technology

    2004-09-01

    September 2004 78 ALUMINUM AL2024-T3 ALUMINUM AL7075 -T6 PNL ID 4 Control 5...ALUMINUM - AL2024-T3 192 ALUMINUM - AL7075 -T6 112 Table 5.13: AMCOM – NAVAIR PANEL TEST MATRIX OCTOBER 2003 NCAP Phase II Interim Report

  6. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site leased... are engaged in the production of aluminum alloy forgings. Information shows that on July 28,...

  7. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

  8. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-10-28

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

  9. Grain size effect on yield strength of titanium alloy implanted with aluminum ions

    NASA Astrophysics Data System (ADS)

    Popova, Natalya; Nikonenko, Elena; Yurev, Ivan; Kalashnikov, Mark; Kurzina, Irina

    2016-01-01

    The paper presents a transmission electron microscopy (TEM) study of the microstructure and phase state of commercially pure titanium VT1-0 implanted by aluminum ions. This study has been carried out before and after the ion implantation for different grain size, i.e. 0.3 µm (ultra-fine grain condition), 1.5 µm (fine grain condition), and 17 µm (polycrystalline condition). This paper presents details of calculations and analysis of strength components of the yield stress. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress. So, both before and after the ion implantation, the increase of the grain size leads to the decrease of the alloy hardening. Thus, hardening in ultra-fine and fine grain alloys increased by four times, while in polycrystalline alloy it increased by over six times.

  10. Grain size effect on yield strength of titanium alloy implanted with aluminum ions

    SciTech Connect

    Popova, Natalya; Yurev, Ivan; Kalashnikov, Mark

    2016-01-15

    The paper presents a transmission electron microscopy (TEM) study of the microstructure and phase state of commercially pure titanium VT1-0 implanted by aluminum ions. This study has been carried out before and after the ion implantation for different grain size, i.e. 0.3 µm (ultra-fine grain condition), 1.5 µm (fine grain condition), and 17 µm (polycrystalline condition). This paper presents details of calculations and analysis of strength components of the yield stress. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress. So, both before and after the ion implantation, the increase of the grain size leads to the decrease of the alloy hardening. Thus, hardening in ultra-fine and fine grain alloys increased by four times, while in polycrystalline alloy it increased by over six times.

  11. Electrolyte treatment for aluminum reduction

    DOEpatents

    Brown, Craig W.; Brooks, Richard J.; Frizzle, Patrick B.; Juric, Drago D.

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  12. Multi-MGy Radiation Hardened Camera for Nuclear Facilities

    SciTech Connect

    Girard, Sylvain; Boukenter, Aziz; Ouerdane, Youcef; Goiffon, Vincent; Corbiere, Franck; Rolando, Sebastien; Molina, Romain; Estribeau, Magali; Avon, Barbara; Magnan, Pierre; Paillet, Philippe; Duhamel, Olivier; Gaillardin, Marc; Raine, Melanie

    2015-07-01

    There is an increasing interest in developing cameras for surveillance systems to monitor nuclear facilities or nuclear waste storages. Particularly, for today's and the next generation of nuclear facilities increasing safety requirements consecutive to Fukushima Daiichi's disaster have to be considered. For some applications, radiation tolerance needs to overcome doses in the MGy(SiO{sub 2}) range whereas the most tolerant commercial or prototypes products based on solid state image sensors withstand doses up to few kGy. The objective of this work is to present the radiation hardening strategy developed by our research groups to enhance the tolerance to ionizing radiations of the various subparts of these imaging systems by working simultaneously at the component and system design levels. Developing radiation-hardened camera implies to combine several radiation-hardening strategies. In our case, we decided not to use the simplest one, the shielding approach. This approach is efficient but limits the camera miniaturization and is not compatible with its future integration in remote-handling or robotic systems. Then, the hardening-by-component strategy appears mandatory to avoid the failure of one of the camera subparts at doses lower than the MGy. Concerning the image sensor itself, the used technology is a CMOS Image Sensor (CIS) designed by ISAE team with custom pixel designs used to mitigate the total ionizing dose (TID) effects that occur well below the MGy range in classical image sensors (e.g. Charge Coupled Devices (CCD), Charge Injection Devices (CID) and classical Active Pixel Sensors (APS)), such as the complete loss of functionality, the dark current increase and the gain drop. We'll present at the conference a comparative study between these radiation-hardened pixel radiation responses with respect to conventional ones, demonstrating the efficiency of the choices made. The targeted strategy to develop the complete radiation hard camera electronics will

  13. [The effect of daily exposure to low hardening temperature on plant vital activity].

    PubMed

    Markovskaia, E F; Sysoeva, M I; Sherudilo, E G

    2008-01-01

    Phenomenological responses of plants to daily short-term exposure to low hardening temperature was studied under chamber and field conditions. Experiments were carried out on cucumber (Cucumis sativus L.), barley (Hordeum vulgare L.), marigolds (Tagetes L.), and petunia (Petunia x hybrida) plants. The obtained data demonstrated a similar pattern of response in all studied plant species to different variants of exposure to low hardening temperature. The main features of plant response to daily short-term exposure to low hardening temperature include: a higher rate of increase in cold tolerance (cf. two- or threefold increase relative to constant low hardening temperature) that peaked on day 5 (cf. day 2 at constant low hardening temperature) and was maintained for 2 weeks (cf. 3-4 days at constant low hardening temperature); a simultaneous increase in heat tolerance (cf. twofold relative to constant low hardening temperature) maintained over a long period (cf. only in the beginning of the exposure to constant low hardening temperature); a sharp drop in the subsequent cold tolerance after plant incubation in the dark (cf. a very low decrease in cold tolerance following the exposure to constant low hardening temperature); a combination of high cold tolerance and high photochemical activity of the photosynthetic apparatus (cf. a low non-photochemical quenching at constant low hardening temperature); and the capacity to rapidly increase cold tolerance in response to repeated short-term exposures to low hardening temperature in plants grown outdoors (cf. a gradual increase after repeated exposure to constant low hardening temperature). Possible methods underlying the plant response to daily short-term exposure to low temperature are proposed.

  14. Development of a Pressure-Dependent Constitutive Model with Combined Multilinear Kinematic and Isotropic Hardening

    NASA Technical Reports Server (NTRS)

    Allen Phillip A.; Wilson, Christopher D.

    2003-01-01

    The development of a pressure-dependent constitutive model with combined multilinear kinematic and isotropic hardening is presented. The constitutive model is developed using the ABAQUS user material subroutine (UMAT). First the pressure-dependent plasticity model is derived. Following this, the combined bilinear and combined multilinear hardening equations are developed for von Mises plasticity theory. The hardening rule equations are then modified to include pressure dependency. The method for implementing the new constitutive model into ABAQUS is given.

  15. Surface hardening of steel by laser and electron beam. (Latest citations from METADEX). Published Search

    SciTech Connect

    Not Available

    1994-09-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined. (Contains a minimum of 93 citations and includes a subject term index and title list.)

  16. Surface hardening of steel by laser and electron beam. (Latest citations from Metadex). Published Search

    SciTech Connect

    1996-08-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  17. A Combined Isotropic-Kinematic Hardening Model for Large Deformation Metal Plasticity

    DTIC Science & Technology

    1988-12-01

    713C and Waspaloy, ASME Series D, 87, p. 275. 1965 WILSON, D.V., Reversible Work Hardening in Alloys of Cubic Metals, Acta Metallurgica, 13, pp. 807-814...Sum m ary ............................................................ 32 3. Micromodeling of a Particle-Hardened Alloy Using the Finite Element M...in a particle hardened alloy is presented. A finite element model was used to model the effects of the particle-matrix interaction. The results

  18. Ballistic Evaluation of 7085 Aluminum

    DTIC Science & Technology

    2012-03-01

    tempers of aluminum alloy (AA) 7085 produced by Alcoa. The tempers included a high-strength variant, 7085-T7E01, for utilization as an appliqué against...temper. The V50 was then compared to other ballistic-grade aluminum alloys , namely AA7039 and AA2139. The results of these tests were used to derive... alloy 7085-T7E01 and 7085-T7E02. ......................................1 Table 2. Chemistry of AAs, weight-percent ranges

  19. Chrome - Free Aluminum Coating System

    NASA Technical Reports Server (NTRS)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  20. Case depth verification of hardened samples with Barkhausen noise sweeps

    NASA Astrophysics Data System (ADS)

    Santa-aho, Suvi; Hakanen, Merja; Sorsa, Aki; Vippola, Minnamari; Leiviskä, Kauko; Lepistö, Toivo

    2014-02-01

    An interesting topic of recent Barkhausen noise (BN) method studies is the application of the method to case depth evaluation of hardened components. The utilization of BN method for this purpose is based on the difference in the magnetic properties between the hardened case and the soft core. Thus, the detection of case depth with BN can be achieved. The measurements typically have been carried out by using low magnetizing frequencies which have deeper penetration to the ferromagnetic samples than the conventional BN measurement. However, the penetration depth is limited due to eddy current damping of the signal. We introduce here a newly found sweep measurement concept for the case depth evaluation. In this study sweep measurements were carried out with various magnetizing frequencies and magnetizing voltages to detect the effect of different frequency and voltage and their correspondence to the actual case depth values verified from destructive characterization. Also a BN measurement device that has an implemented sweep analysis option was utilised. The samples were either induction or case-hardened samples and sample geometry contained both rod samples and gear axle samples with different case depth values. Samples were also further characterized with Xray diffraction to study the residual stress state of the surface. The detailed data processing revealed that also other calculated features than the maximum slope division of the 1st derivative of the BN signal could hold the information about the case depth value of the samples. The sweep method was able to arrange the axles into correct order according to the case depth value even though the axles were used.

  1. Organoapatites: materials for artificial bone. II. Hardening reactions and properties.

    PubMed

    Stupp, S I; Mejicano, G C; Hanson, J A

    1993-03-01

    This article reports on chemical reactions and the properties they generated in artificial bone materials termed "organoapatites." These materials are synthesized using methodology we reported in the previous article of this series. Two different processes were studied here for the transition from organoapatite particles to implants suitable for the restoration of the skeletal system. One process involved the hardening of powder compacts by beams of blue light derived from a lamp or a laser and the other involved pressure-induced interdiffusion of polymers. In both cases, the hardening reaction involved the formation of a polyion complex between two polyelectrolytes. In the photo-induced reaction an anionic electrolyte polymerizes to form the coulombic network and in the pressure-induced one, pressure forms the complex by interdiffusion of two polyions. Model reactions were studied using various polycations. Based on these results the organoapatite selected for the study was that containing dispersed poly(L-lysine) and sodium acrylate as the anionic monomer. The organomineral particles can be pressed at room temperature into objects of great physical integrity and hydrolytic stability relative to anorganic controls. The remarkable fact about these objects is that intimate molecular dispersion of only 2-3% by weight organic material provides integrity to the mineral network in an aqueous medium and also doubles its tensile strength. This integrity is essentially nonexistent in "anorganic" samples prepared by the same methodology used in organoapatite synthesis. The improvement in properties was most effectively produced by molecular bridges formed by photopolymerization. The photopolymerization leads to the "hardening" of pellets prepared by pressing of organoapatite powders. The reaction was found to be more facile in the microstructure of the organomineral, and it is potentially useful in the surgical application of organoapatites as artificial bone.

  2. BUSFET - A Novel Radiation-Hardened SOI Transistor

    SciTech Connect

    Schwank, J.R.; Shaneyfelt, M.R.; Draper, B.L.; Dodd, P.E.

    1999-07-20

    The total-dose hardness of SOI technology is limited by radiation-induced charge trapping in gate, field, and SOI buried oxides. Charge trapping in the buried oxide can lead to back-channel leakage and makes hardening SOI transistors more challenging than hardening bulk-silicon transistors. Two avenues for hardening the back-channel are (1) to use specially prepared SOI buried oxides that reduce the net amount of trapped positive charge or (2) to design transistors that are less sensitive to the effects of trapped charge in the buried oxide. In this work, we propose a new partially-depleted SOI transistor structure that we call the BUSFET--Body Under Source FET. The BUSFET utilizes a shallow source and a deep drain. As a result, the silicon depletion region at the back channel caused by radiation-induced charge trapping in the buried oxide does not form a conducting path between source and drain. Thus, the BUSFET structure design can significantly reduce radiation-induced back-channel leakage without using specially prepared buried oxides. Total dose hardness is achieved without degrading the intrinsic SEU and dose rate hardness of SOI technology. The effectiveness of the BUSFET structure for reducing total-dose back-channel leakage depends on several variables, including the top silicon film thickness and doping concentration and the depth of the source. 3-D simulations show that for a doping concentration of 10{sup 18} cm{sup {minus}3} and a source depth of 90 nm, a silicon film thickness of 180 nm is sufficient to almost completely eliminate radiation-induced back-channel leakage. However, for a doping concentration of 3x10{sup 17} cm{sup {minus}3}, a thicker silicon film (300 nm) must be used.

  3. Bulk-hardened magnets based on Y2Co17

    NASA Astrophysics Data System (ADS)

    Gabay, A. M.; Zhang, Y.; Hadjipanayis, G. C.

    2001-07-01

    Bulk magnetic hardening of cast Y2Co17-based alloys was systematically studied for different compositions and heat treatments. Additions of Cu and Zr, Hf, or Ti to the Y-Co were found to be essential for developing coercivity. The performance of Y-Co-Cu-Zr magnets can be significantly improved by partial Pr and Fe substitutions for Y and Co, respectively. Anisotropic (Y0.8Pr0.2)11.5Zr2.75Co56.75Fe14Cu15 powders with intrinsic coercivity of 7.8 kOe and energy product of 14.4 MG Oe were obtained after annealing at 900 °C for 15 min and cooling to 200 °C at the rate of 4 °C/min. We also explored the effects of some other rare earths (La, Nd, Gd) and transition metals (Mn, Ni) on the magnetic properties of the Y-Co-Cu-Zr magnets. The phases present and the microstructure were analyzed with x-ray diffraction, thermomagnetic analysis, and transmission electron microscopy. The cellular/lamellar microstructure of the bulk-hardened alloys is similar to that of Sm-Co-Cu-Zr magnets. Among the most noticeable distinctions in the Y-Co-Cu-Zr alloys are a smaller average size of 2:17 cells and a variety of Zr-rich phases, like Zr2Co11 and Zr6Co23. Although the Y2Co17 phase is known to have an "easy-plane" anisotropy, the x-ray diffraction experiments with magnetically oriented powders suggest that in the bulk-hardened Y-Co-Cu-Zr and Y-Co-Cu-Fe-Zr magnets the 2:17 phase has uniaxial anisotropy.

  4. Case depth verification of hardened samples with Barkhausen noise sweeps

    SciTech Connect

    Santa-aho, Suvi; Vippola, Minnamari; Lepistö, Toivo; Hakanen, Merja; Sorsa, Aki; Leiviskä, Kauko

    2014-02-18

    An interesting topic of recent Barkhausen noise (BN) method studies is the application of the method to case depth evaluation of hardened components. The utilization of BN method for this purpose is based on the difference in the magnetic properties between the hardened case and the soft core. Thus, the detection of case depth with BN can be achieved. The measurements typically have been carried out by using low magnetizing frequencies which have deeper penetration to the ferromagnetic samples than the conventional BN measurement. However, the penetration depth is limited due to eddy current damping of the signal. We introduce here a newly found sweep measurement concept for the case depth evaluation. In this study sweep measurements were carried out with various magnetizing frequencies and magnetizing voltages to detect the effect of different frequency and voltage and their correspondence to the actual case depth values verified from destructive characterization. Also a BN measurement device that has an implemented sweep analysis option was utilised. The samples were either induction or case-hardened samples and sample geometry contained both rod samples and gear axle samples with different case depth values. Samples were also further characterized with Xray diffraction to study the residual stress state of the surface. The detailed data processing revealed that also other calculated features than the maximum slope division of the 1st derivative of the BN signal could hold the information about the case depth value of the samples. The sweep method was able to arrange the axles into correct order according to the case depth value even though the axles were used.

  5. Optomechanics of Single Aluminum Nanodisks.

    PubMed

    Su, Man-Nung; Dongare, Pratiksha D; Chakraborty, Debadi; Zhang, Yue; Yi, Chongyue; Wen, Fangfang; Chang, Wei-Shun; Nordlander, Peter; Sader, John E; Halas, Naomi J; Link, Stephan

    2017-04-12

    Aluminum nanostructures support tunable surface plasmon resonances and have become an alternative to gold nanoparticles. Whereas gold is the most-studied plasmonic material, aluminum has the advantage of high earth abundance and hence low cost. In addition to understanding the size and shape tunability of the plasmon resonance, the fundamental relaxation processes in aluminum nanostructures after photoexcitation must be understood to take full advantage of applications such as photocatalysis and photodetection. In this work, we investigate the relaxation following ultrafast pulsed excitation and the launching of acoustic vibrations in individual aluminum nanodisks, using single-particle transient extinction spectroscopy. We find that the transient extinction signal can be assigned to a thermal relaxation of the photoexcited electrons and phonons. The ultrafast heating-induced launching of in-plane acoustic vibrations reveals moderate binding to the glass substrate and is affected by the native aluminum oxide layer. Finally, we compare the behavior of aluminum nanodisks to that of similarly prepared and sized gold nanodisks.

  6. A Virtual Aluminum Reduction Cell

    NASA Astrophysics Data System (ADS)

    Zhang, Hongliang; Zhou, Chenn Q.; Wu, Bing; Li, Jie

    2013-11-01

    The most important component in the aluminum industry is the aluminum reduction cell; it has received considerable interests and resources to conduct research to improve its productivity and energy efficiency. The current study focused on the integration of numerical simulation data and virtual reality technology to create a scientifically and practically realistic virtual aluminum reduction cell by presenting complex cell structures and physical-chemical phenomena. The multiphysical field simulation models were first built and solved in ANSYS software (ANSYS Inc., Canonsburg, PA, USA). Then, the methodology of combining the simulation results with virtual reality was introduced, and a virtual aluminum reduction cell was created. The demonstration showed that a computer-based world could be created in which people who are not analysis experts can see the detailed cell structure in a context that they can understand easily. With the application of the virtual aluminum reduction cell, even people who are familiar with aluminum reduction cell operations can gain insights that make it possible to understand the root causes of observed problems and plan design changes in much less time.

  7. Hardening communication ports for survival in electrical overstress environments

    NASA Technical Reports Server (NTRS)

    Clark, O. Melville

    1991-01-01

    Greater attention is being focused on the protection of data I/O ports since both experience and lab tests have shown that components at these locations are extremely vulnerable to electrical overstress (EOS) in the form of transient voltages. Lightning and electrostatic discharge (ESD) are the major contributors to these failures; however, these losses can be prevented. Hardening against transient voltages at both the board level and system level has a proven record of improving reliability by orders of magnitude. The EOS threats, typical failure modes, and transient voltage mitigation techniques are reviewed. Case histories are also reviewed.

  8. Ductility and work hardening in nano-sized metallic glasses

    SciTech Connect

    Chen, D. Z.; Gu, X. W.; An, Q.; Goddard, W. A.; Greer, J. R.

    2015-02-09

    In-situ nano-tensile experiments on 70 nm-diameter free-standing electroplated NiP metallic glass nanostructures reveal tensile true strains of ∼18%, an amount comparable to compositionally identical 100 nm-diameter focused ion beam samples and ∼3 times greater than 100 nm-diameter electroplated samples. Simultaneous in-situ observations and stress-strain data during post-elastic deformation reveal necking and work hardening, features uncharacteristic for metallic glasses. The evolution of free volume within molecular dynamics-simulated samples suggests a free surface-mediated relaxation mechanism in nano-sized metallic glasses.

  9. Substorm effects in auroral spectra. [electron spectrum hardening

    NASA Technical Reports Server (NTRS)

    Eather, R. H.; Mende, S. B.

    1973-01-01

    A substorm time parameter is defined and used to order a large body of photometric data obtained on aircraft expeditions at high latitudes. The statistical analysis demonstrates hardening of the electron spectrum at the time of substorm, and it is consistent with the accepted picture of poleward expansion of aurora at the time of substorm and curvature drift of substorm-injected electrons. These features are not evident from a similar analysis in terms of magnetic time. We conclude that the substorm time concept is a useful ordering parameter for auroral data.

  10. Approximating the dynamic response of strain-hardening structures

    SciTech Connect

    Youngdahl, C.K.

    1991-01-01

    A mode approximation method is being developed to predict the dynamic plastic deformation of strain-hardening structures. A mode shape having time-dependent coefficients is based on quasi-static deformation profiles. Two stress fields are associated with the modal shape, one satisfying the dynamic relations and the other satisfying the constitutive equations. The application of suitable matching conditions results in a set of simultaneous differential and algebraic equations for the amplitude coefficients and plastic region size. Using the example of a simply supported beam, the effect of varying the number of matching conditions on the accuracy of the solution is presented. 5 refs., 7 figs.

  11. The effect of niobium on the hardenability of microalloyed austenite

    NASA Astrophysics Data System (ADS)

    Fossaert, C.; Rees, G.; Maurickx, T.; Bhadeshia, H. K. D. H.

    1995-01-01

    The powerful effect that varying the extent of niobium-carbide dissolution has on the “hardenability” of microalloyed austenite is demonstrated using dilatometric measurement of the critical cooling rate required to from microstructures containing >95 Pct martensite. The results can be rationalized on the hypothesis that the hardenability of austenite is enhanced by niobium in solid solution, possibly by its segregation to austenite grain boundaries, but is decreased by precipitation of niobium-carbide particles. This effect appears analogous to that of boron in steels and is found to be independent of variations in the austenite grain size.

  12. Stochastic Analysis of Facilities Hardened Against Conventional Weapons Effects

    DTIC Science & Technology

    1994-05-01

    called FAST Ill was completed which modeled various elements of the hardened or strategic systems failure problem (Rowan, 1977). Failure Analysis by...later date. If the system is modeled as a general beamn the equation of motion of the system can be written as m + pAv,, = q.(xt) (3.5) where the comma...3.6 into equation 3.5 rermsm: (1 -AdM,= + Ao~v,= + pAv,,, = q,,(xt) (3.7) The term q.xt) represents the load model input to the system . The hystertc

  13. Development of a Flexible Laser Hardening & Machining Center and Proof of Concept on C-45 Steel

    NASA Astrophysics Data System (ADS)

    Bouquet, Jan; Van Camp, Dries; Vanhove, Hans; Clijsters, Stijn; Amirahmad, Mohammadi; Lauwers, Bert

    The production of hardened precision parts is conventionally done in 3 steps. Rough machining of a workpiece in soft stage is followed by a hardening step, usually a batch process, and finalized by a hard machining finishing step. To omit the inevitable time delay and loss of accuracy because of part re-clamping, these steps should be incorporated within one flexible machining center. This paper describes the development of this machining center which allowsmachining and laser hardening in one setup, followed by a proof of concept for hardening C45 steel on this setup.

  14. Consequences of heat hardening on a field fitness component in Drosophila depend on environmental temperature.

    PubMed

    Loeschcke, Volker; Hoffmann, Ary A

    2007-02-01

    Heat hardening increases thermal resistance to more extreme temperatures in the laboratory. However, heat hardening also has negative consequences, and the net benefit of hardening has not been evaluated in the field. We tested short-term heat hardening effects on the likelihood of Drosophila melanogaster to be caught at different temperatures at baits in field sites without natural resources. We predicted that hardened flies should be more frequently caught at the baits at high but not low temperatures. Under cool conditions, flies hardened at 36 degrees C, and to a lesser extent at 34 degrees C, were less frequently caught at baits than nonhardened flies a few hours after release, indicating a negative effect of hardening. In later captures, negative effects tended to disappear, particularly in males. Under warm conditions, there was an overall balance of negative and positive effects, though with a different temporal resolution. Under very hot conditions, when capture rates were low, there was a large benefit of hardening at 36 degrees C and 34 degrees C but not 33 degrees C. Finally, based on climatic records, the overall benefit of hardening in D. melanogaster is discussed as an evolved response to high temperatures occasionally experienced by organisms at some locations.

  15. Decreased serum ceruloplasmin concentration in aluminum welders exposed to ozone.

    PubMed

    Pierre, F; Baruthio, F; Diebold, F; Wild, P; Goutet, M

    1988-01-01

    During an epidemiological survey on arc welders, serum copper and ceruloplasmin were determined in two groups of workers. One group consisted of aluminum welders who were divided into two groups: 13 welders working inside aluminum tanks (confined atmosphere) and 8 welders engaged in the production of vans for dump trucks (nonconfined atmosphere). The reference group consisted of 26 workers of the same plant who were not exposed to welding fumes. Ozone, the major pollutant in aluminum arc welding, was thought to be the principal factor in the significant decrease (P less than 0.01) of mean ceruloplasmin in confined welders. This decrease in the level of ceruloplasmin was still within the reference values and was not linked to age or to tobacco consumption. We found a linear relationship between ceruloplasmin concentration and the cumulated worktime along the week. This effect could be a sign in the serum of a lung reaction against oxidant activity in this type occupational exposure.

  16. A Case of Recurrent Renal Aluminum Hydroxide Stone

    PubMed Central

    Cakıroglu, Basri; Dogan, Akif Nuri; Tas, Tuncay; Gozukucuk, Ramazan; Uyanik, Bekir Sami

    2014-01-01

    Renal stone disease is characterized by the differences depending on the age, gender, and the geographic location of the patients. Seventy-five percent of the renal stone components is the calcium (Ca). The most common type of the stones is the Ca oxalate stones, while Ca phosphate, uric acid, struvite, and sistine stones are more rarely reported. Other than these types, triamterene, adenosine, silica, indinavir, and ephedrine stones are also reported in the literature as case reports. However, to the best of our knowledge, aluminum hydroxide stones was not reported reported before. Herein we will report a 38-years-old woman with the history of recurrent renal colic disease whose renal stone was determined as aluminum hydroxide stone in type. Aluminum mineral may be considered in the formation of kidney stones as it is widely used in the field of healthcare and cosmetics. PMID:25013740

  17. Managing aluminum phosphide poisonings.

    PubMed

    Gurjar, Mohan; Baronia, Arvind K; Azim, Afzal; Sharma, Kalpana

    2011-07-01

    Aluminum phosphide (AlP) is a cheap, effective and commonly used pesticide. However, unfortunately, it is now one of the most common causes of poisoning among agricultural pesticides. It liberates lethal phosphine gas when it comes in contact either with atmospheric moisture or with hydrochloric acid in the stomach. The mechanism of toxicity includes cellular hypoxia due to the effect on mitochondria, inhibition of cytochrome C oxidase and formation of highly reactive hydroxyl radicals. The signs and symptoms are nonspecific and instantaneous. The toxicity of AlP particularly affects the cardiac and vascular tissues, which manifest as profound and refractory hypotension, congestive heart failure and electrocardiographic abnormalities. The diagnosis of AlP usually depends on clinical suspicion or history, but can be made easily by the simple silver nitrate test on gastric content or on breath. Due to no known specific antidote, management remains primarily supportive care. Early arrival, resuscitation, diagnosis, decrease the exposure of poison (by gastric lavage with KMnO(4), coconut oil), intensive monitoring and supportive therapy may result in good outcome. Prompt and adequate cardiovascular support is important and core in the management to attain adequate tissue perfusion, oxygenation and physiologic metabolic milieu compatible with life until the tissue poison levels are reduced and spontaneous circulation is restored. In most of the studies, poor prognostic factors were presence of acidosis and shock. The overall outcome improved in the last decade due to better and advanced intensive care management.

  18. Managing aluminum phosphide poisonings

    PubMed Central

    Gurjar, Mohan; Baronia, Arvind K; Azim, Afzal; Sharma, Kalpana

    2011-01-01

    Aluminum phosphide (AlP) is a cheap, effective and commonly used pesticide. However, unfortunately, it is now one of the most common causes of poisoning among agricultural pesticides. It liberates lethal phosphine gas when it comes in contact either with atmospheric moisture or with hydrochloric acid in the stomach. The mechanism of toxicity includes cellular hypoxia due to the effect on mitochondria, inhibition of cytochrome C oxidase and formation of highly reactive hydroxyl radicals. The signs and symptoms are nonspecific and instantaneous. The toxicity of AlP particularly affects the cardiac and vascular tissues, which manifest as profound and refractory hypotension, congestive heart failure and electrocardiographic abnormalities. The diagnosis of AlP usually depends on clinical suspicion or history, but can be made easily by the simple silver nitrate test on gastric content or on breath. Due to no known specific antidote, management remains primarily supportive care. Early arrival, resuscitation, diagnosis, decrease the exposure of poison (by gastric lavage with KMnO4, coconut oil), intensive monitoring and supportive therapy may result in good outcome. Prompt and adequate cardiovascular support is important and core in the management to attain adequate tissue perfusion, oxygenation and physiologic metabolic milieu compatible with life until the tissue poison levels are reduced and spontaneous circulation is restored. In most of the studies, poor prognostic factors were presence of acidosis and shock. The overall outcome improved in the last decade due to better and advanced intensive care management. PMID:21887030

  19. Effect of Long Aging on the Resistivity Properties of Aluminum Doped YBa2Cu3- y Al y O7- δ Single Crystals with a Given Twin Boundary Topology

    NASA Astrophysics Data System (ADS)

    Vovk, R. V.; Vovk, N. R.; Goulatis, I. L.; Chroneos, A.

    2014-02-01

    We investigate the conducting properties in the basal ab-plane before and after a long time exposure in air atmosphere of aluminum doped YBa2Cu3- y Al y O7- δ single crystals. Prolonged exposure leads to an increase of the effective scattering centers of the normal carriers. The excess conductivity in a wide temperature range has exponential temperature dependence and near the critical temperature ( T c ) can be adequately described within the Aslamazov-Larkin theoretical model. Nevertheless, the description of the excess conductivity through the relation , can be interpreted in terms of the mean-field theory, where T ∗ is the mean field temperature of the superconducting transition and the temperature dependence of the pseudo-gap is satisfactorily described by the BEC-BCS crossover theory. It is determined that the prolonged exposure increases significantly the temperature range of the implementation of the pseudogap state, thus narrowing the linear section of the resistivity dependence ρ ab ( T).

  20. In-situ hardening hydroxyapatite-based scaffold for bone repair.

    PubMed

    Zhang, Yu; Xu, Hockin H K; Takagi, Shozo; Chow, Laurence C

    2006-05-01

    Musculoskeletal conditions are becoming a major health concern because of an aging population and sports- and traffic-related injuries. While sintered hydroxyapatite implants require machining, calcium phosphate cement (CPC) bone repair material is moldable, self-hardens in situ, and has excellent osteoconductivity. In the present work, new approaches for developing strong and macroporous scaffolds of CPC were tested. Relationships were determined between scaffold porosity and strength, elastic modulus and fracture toughness. A biocompatible and biodegradable polymer (chitosan) and a water-soluble porogen (mannitol) were incorporated into CPC: Chitosan to make the material stronger, fast-setting and anti-washout; and mannitol to create macropores. Flexural strength, elastic modulus, and fracture toughness were measured as functions of mannitol mass fraction in CPC from 0% to 75%. After mannitol dissolution in a physiological solution, macropores were formed in CPC in the shapes of the original entrapped mannitol crystals, with diameters of 50 microm to 200 microm for cell infiltration and bone ingrowth. The resulting porosity in CPC ranged from 34.4% to 83.3% volume fraction. At 70.2% porosity, the hydroxyapatite scaffold possessed flexural strength (mean +/- sd; n = 6) of (2.5 +/- 0.2) MPa and elastic modulus of (0.71 +/- 0.10) GPa. These values were within the range for sintered porous hydroxyapatite and cancellous bone. Predictive equations were established by regression power-law fitting to the measured data (R(2) > 0.98) that described the relationships between scaffold porosity and strength, elastic modulus and fracture toughness. In conclusion, a new graft composition was developed that could be delivered during surgery in the form of a paste to harden in situ in the bone site to form macroporous hydroxyapatite. Compared to conventional CPC without macropores, the increased macroporosity of the new apatite scaffold may help facilitate implant fixation and

  1. Material characterization and finite element simulations of aluminum alloy sheets during non-isothermal forming process

    NASA Astrophysics Data System (ADS)

    Zhang, Nan

    evolving yield stresses and Lankford coefficients (r-value) at various temperatures with specimens in 0°, 45° and 90° to the rolling direction. Besides, thermally-activated deformation mechanisms, dynamic strain ageing and dislocation climb, are identified to control the material deformation at the ambient-to-warm temperature range. For biaxial loading condition, the hydraulic bulge test has been performed and the evaluated effective stress-strain curve is found to be identical to that from uniaxial tests. A new piece-wised temperature-dependent phenomenological constitutive model has been developed to describe and predict the evolving stress-strain curves within the experimental condition. The power-law model is chosen for temperature ranges from 25° to 100° where negative strain rate sensitivity is observed. At elevated temperatures, a new model has been developed and expressed as the product of two power-law models. This proposed model has been proved to be capable of capturing both strain hardening and thermal softening behaviors of material, even for perfect plasticity with large strain conditions. To account for the directionality of the material properties in sheet metal, Yld2000-2d, which has been proved to be one of the most accurate and efficient yield functions for aluminum alloys in numerical analysis, is selected as the anisotropic yield function in this work. Eight parameters in Yld2000-2d have been determined and calibrated using the experimental results from uniaxial and biaxial testing of AA5182-O. Moreover, those eight parameters are fitted in to the temperature-dependent functions, hence the evolution of yield surface is predictable in response to the temperature changes. It is noticed that the material carries more anisotropy at ambient temperatures and tends to approach the isotropic behavior when the temperature elevated to 300°. The strain-based and stress-based forming limit diagrams (FLD) of AA5182-O at various temperatures have been

  2. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  3. [Study of mutagenicity of epoxy resin hardeners by fluctuation test].

    PubMed

    Hayashi, K; Koike, N; Mashizu, N; Mozawa, K; Sakaba, H; Shimizu, H

    1987-11-01

    Mutagenicity of nine epoxy resin hardeners was examined by a fluctuation test modified by Gatehouse. The test was performed by using Salmonella typhimurium TA98 with a metabolic activation system. In our laboratory, the results of the fluctuation test were compared with the results obtained by the previously mentioned Ames preincubation method. Six out of nine epoxy resin hardeners showed mutagenic activity in both the fluctuation test and Ames preincubation method, but one out of the nine was negative in both test systems. Two out of the nine were positive by either of the two testing systems. The fluctuation test is disadvantageous in that it is marginally slower and requires slightly more labor than the Ames test and furthermore it is difficult to increase the amount of microsome because of background interference. These disadvantages, however, are somewhat offset by the advantages that small organs such as urinary bladder can be used instead of liver cells and that a small amount of microsome can be employed for metabolic activation. This test is also suitable for testing aqueous samples containing low levels of mutagen.

  4. Quantifying characters: polygenist anthropologists and the hardening of heredity.

    PubMed

    Hume, Brad D

    2008-01-01

    Scholars studying the history of heredity suggest that during the 19th-century biologists and anthropologists viewed characteristics as a collection of blended qualities passed on from the parents. Many argued that those characteristics could be very much affected by environmental circumstances, which scholars call the inheritance of acquired characteristics or "soft" heredity. According to these accounts, Gregor Mendel reconceived heredity--seeing distinct hereditary units that remain unchanged by the environment. This resulted in particular traits that breed true in succeeding generations, or "hard" heredity. The author argues that polygenist anthropology (an argument that humanity consisted of many species) and anthropometry in general should be seen as a hardening of heredity. Using a debate between Philadelphia anthropologist and physician, Samuel G. Morton, and Charleston naturalist and reverend, John Bachman, as a springboard, the author contends that polygenist anthropologists hardened heredity by conceiving of durable traits that might reappear even after a race has been eliminated. Polygenists saw anthropometry (the measurement of humans) as one method of quantifying hereditary qualities. These statistical ranges were ostensibly characteristics that bred true and that defined racial groups. Further, Morton's interest in hybridity and racial mixing demonstrates that the polygenists focused as much on the transmission and recognition of "amalgamations" of characters as they did on racial categories themselves. The author suggests that seeing race science as the study of heritable, statistical characteristics rather than broad categories helps explain why "race" is such a persistent cultural phenomenon.

  5. Folding and faulting of strain-hardening sedimentary rocks

    USGS Publications Warehouse

    Johnson, A.M.

    1980-01-01

    The question of whether single- or multi-layers of sedimentary rocks will fault or fold when subjected to layer-parallel shortening is investigated by means of the theory of elastic-plastic, strain-hardening materials, which should closely describe the properties of sedimentary rocks at high levels in the Earth's crust. The most attractive feature of the theory is that folding and faulting, intimately related in nature, are different responses of the same idealized material to different conditions. When single-layers of sedimentary rock behave much as strain-hardening materials they are unlikely to fold, rather they tend to fault, because contrasts in elasticity and strength properties of sedimentary rocks are low. Amplifications of folds in such materials are negligible whether contacts between layer and media are bonded or free to slip for single layers of dolomite, limestone, sandstone, or siltstone in media of shale. Multilayers of these same rocks fault rather than fold if contacts are bonded, but they fold readily if contacts between layers are frictionless, or have low yield strengths, for example due to high pore-water pressure. Faults may accompany the folds, occurring where compression is increased in cores of folds. Where there is predominant reverse faulting in sedimentary sequences, there probably were few structural units. ?? 1980.

  6. DISCREPANT HARDENING OBSERVED IN COSMIC-RAY ELEMENTAL SPECTRA

    SciTech Connect

    Ahn, H. S.; Ganel, O.; Han, J. H.; Kim, K. C.; Lee, M. H.; Lutz, L.; Malinin, A.; Allison, P.; Beatty, J. J.; Bagliesi, M. G.; Bigongiari, G.; Maestro, P.; Marrocchesi, P. S.; Childers, J. T.; DuVernois, M. A.; Conklin, N. B.; Coutu, S.; Mognet, S. I.; Jeon, J. A.; Minnick, S.

    2010-05-01

    The balloon-borne Cosmic Ray Energetics And Mass experiment launched five times from Antarctica has achieved a cumulative flight duration of about 156 days above 99.5% of the atmosphere. The instrument is configured with complementary and redundant particle detectors designed to extend direct measurements of cosmic-ray composition to the highest energies practical with balloon flights. All elements from protons to iron nuclei are separated with excellent charge resolution. Here, we report results from the first two flights of {approx}70 days, which indicate hardening of the elemental spectra above {approx}200 GeV/nucleon and a spectral difference between the two most abundant species, protons and helium nuclei. These results challenge the view that cosmic-ray spectra are simple power laws below the so-called knee at {approx}10{sup 15} eV. This discrepant hardening may result from a relatively nearby source, or it could represent spectral concavity caused by interactions of cosmic rays with the accelerating shock. Other possible explanations should also be investigated.

  7. A radiation-hardened, computer for satellite applications

    SciTech Connect

    Gaona, J.I. Jr.

    1996-08-01

    This paper describes high reliability radiation hardened computers built by Sandia for application aboard DOE satellite programs requiring 32 bit processing. The computers highlight a radiation hardened (10 kGy(Si)) R3000 executing up to 10 million reduced instruction set instructions (RISC) per second (MIPS), a dual purpose module control bus used for real-time default and power management which allows for extended mission operation on as little as 1.2 watts, and a local area network capable of 480 Mbits/s. The central processing unit (CPU) is the NASA Goddard R3000 nicknamed the ``Mongoose or Mongoose 1``. The Sandia Satellite Computer (SSC) uses Rational`s Ada compiler, debugger, operating system kernel, and enhanced floating point emulation library targeted at the Mongoose. The SSC gives Sandia the capability of processing complex types of spacecraft attitude determination and control algorithms and of modifying programmed control laws via ground command. And in general, SSC offers end users the ability to process data onboard the spacecraft that would normally have been sent to the ground which allows reconsideration of traditional space-grounded partitioning options.

  8. Dislocation Starvation and Exhaustion Hardening in Mo-alloy Nanofibers

    SciTech Connect

    Chisholm, Claire; Bei, Hongbin; Lowry, M. B.; Oh, Jason; Asif, S.A. Syed; Warren, O.; Shan, Zhiwei; George, Easo P; Minor, Andrew

    2012-01-01

    The evolution of defects in Mo alloy nanofibers with initial dislocation densities ranging from 0 to 1.6 1014 m2 were studied using an in situ push-to-pull device in conjunction with a nanoindenter in a transmission electron microscope. Digital image correlation was used to determine stress and strain in local areas of deformation. When they had no initial dislocations the Mo alloy nanofibers suffered sudden catastrophic elongation following elastic deformation to ultrahigh stresses. At the other extreme fibers with a high dislocation density underwent sustained homogeneous deformation after yielding at much lower stresses. Between these two extremes nanofibers with intermediate dislocation densities demonstrated a clear exhaustion hardening behavior, where the progressive exhaustion of dislocations and dislocation sources increases the stress required to drive plasticity. This is consistent with the idea that mechanical size effects ( smaller is stronger ) are due to the fact that nanostructures usually have fewer defects that can operate at lower stresses. By monitoring the evolution of stress locally we find that exhaustion hardening causes the stress in the nanofibers to surpass the critical stress predicted for self-multiplication, supporting a plasticity mechanism that has been hypothesized to account for the rapid strain softening observed in nanoscale bcc materials at high stresses.

  9. Irradiation hardening of pure tungsten exposed to neutron irradiation

    DOE PAGES

    Hu, Xunxiang; Koyanagi, Takaaki; Fukuda, Makoto; ...

    2016-08-26

    In this paper, pure tungsten samples have been neutron irradiated in HFIR at 90–850 °C to 0.03–2.2 dpa. A dispersed barrier hardening model informed by the available microstructure data has been used to predict the hardness. Comparison of the model predictions and the measured Vickers hardness reveals the dominant hardening contribution at various irradiation conditions. For tungsten samples irradiated in HFIR, the results indicate that voids and dislocation loops contributed to the hardness increase in the low dose region (<0.3 dpa), while the formation of intermetallic second phase precipitation, resulting from transmutation, dominates the radiation-induced strengthening beginning with a relativelymore » modest dose (>0.6 dpa). Finally, the precipitate contribution is most pronounced for the HFIR irradiations, whereas the radiation-induced defect cluster microstructure can rationalize the entirety of the hardness increase observed in tungsten irradiated in the fast neutron spectrum of Joyo and the mixed neutron spectrum of JMTR.« less

  10. Irradiation hardening of pure tungsten exposed to neutron irradiation

    SciTech Connect

    Hu, Xunxiang; Koyanagi, Takaaki; Fukuda, Makoto; Kumar, N. A. P. Kiran; Snead, Lance L.; Wirth, Brian D.; Katoh, Yutai

    2016-08-26

    In this paper, pure tungsten samples have been neutron irradiated in HFIR at 90–850 °C to 0.03–2.2 dpa. A dispersed barrier hardening model informed by the available microstructure data has been used to predict the hardness. Comparison of the model predictions and the measured Vickers hardness reveals the dominant hardening contribution at various irradiation conditions. For tungsten samples irradiated in HFIR, the results indicate that voids and dislocation loops contributed to the hardness increase in the low dose region (<0.3 dpa), while the formation of intermetallic second phase precipitation, resulting from transmutation, dominates the radiation-induced strengthening beginning with a relatively modest dose (>0.6 dpa). Finally, the precipitate contribution is most pronounced for the HFIR irradiations, whereas the radiation-induced defect cluster microstructure can rationalize the entirety of the hardness increase observed in tungsten irradiated in the fast neutron spectrum of Joyo and the mixed neutron spectrum of JMTR.

  11. idRHa+ProMod - Rail Hardening Control System

    NASA Astrophysics Data System (ADS)

    Ferro, L.

    2016-03-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl

  12. Dynamic strain aging in magnesium oxide single crystals

    NASA Technical Reports Server (NTRS)

    Srinivasan, M.; Stoebe, T. G.

    1973-01-01

    Strain rate change transients are considered together with aspects of serrated flow, questions of flow stress and work hardening during dynamic strain aging, and time, temperature, and prestrain dependence of strain aging. On continuing the deformation process after aging for certain periods of time for a particular strain, a subsidiary load drop is sometimes observed in addition to the main yield drops.

  13. Thermal stress-relief treatments for 2219 aluminum alloy are evaluated

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Evaluation of three thermal stress relief treatments for 2219 aluminum alloy in terms of their effect on residual stress, mechanical properties, and stress corrosion resistance. The treatments are post aging and stress relieving fullscale and subscale parts formed in the aged T81 condition, and aging subscale parts formed in the unaged T31 condition.

  14. Weld Repair of Thin Aluminum Sheet

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1986-01-01

    Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

  15. Hardening behavior after high-temperature solution treatment of Ag-20Pd-12Au-xCu alloys with different Cu contents for dental prosthetic restorations.

    PubMed

    Kim, Yonghwan; Niinomi, Mitsuo; Hieda, Junko; Nakai, Masaaki; Cho, Ken; Fukui, Hisao

    2014-07-01

    Ag-Pd-Au-Cu alloys have been used widely for dental prosthetic applications. Significant enhancement of the mechanical properties of the Ag-20Pd-12Au-14.5Cu alloy as a result of the precipitation of the β' phase through high-temperature solution treatment (ST), which is different from conventional aging treatment in these alloys, has been reported. The relationship between the unique hardening behavior and precipitation of the β' phase in Ag-20Pd-12Au-xCu alloys (x=6.5, 13, 14.5, 17, and 20mass%) subjected to the high-temperature ST at 1123K for 3.6ks was investigated in this study. Unique hardening behavior after the high-temperature ST also occurs in Ag-20Pd-12Au-xCu alloys (x=13, 17, and 20) with precipitation of the β' phase. However, hardening is not observed and the β' phase does not precipitate in the Ag-20Pd-12Au-6.5Cu alloy after the same ST. The tensile strength and 0.2% proof stress also increase in Ag-20Pd-12Au-xCu alloys (x=13, 14.5, 17, and 20) after the high-temperature ST. In addition, these values after the high-temperature ST increase with increasing Cu content in Ag-20Pd-12Au-xCu alloys (x=14.5, 17, and 20). The formation process of the β' phase can be explained in terms of diffusion of Ag and Cu atoms and precipitation of the β' phase. Clarification of the relationship between hardening and precipitation of the β' phase via high-temperature ST is expected to help the development of more effective heat treatments for hardening in Ag-20Pd-12Au-xCu alloys.

  16. Aluminum industry applications for OTEC

    SciTech Connect

    Jones, M.S.; Leshaw, D.; Sathyanarayana, K.; Sprouse, A.M.; Thiagarajan, V.

    1980-12-01

    The objective of the program is to study the integration issues which must be resolved to realize the market potential of ocean thermal energy conversion (OTEC) power for the aluminum industry. The study established, as a baseline, an OTEC plant with an electrical output of 100 MWe which would power an aluminum reduction plant. The reduction plant would have a nominal annual output of about 60,000 metric tons of aluminum metal. Three modes of operation were studied, viz: 1. A reduction plant on shore and a floating OTEC power plant moored offshore supplying energy by cable. 2. A reduction plant on shore and a floating OTEC power plant at sea supplying energy by means of an ''energy bridge.'' 3. A floating reduction plant on the same platform as the OTEC power plant. For the floating OTEC/aluminum plantship, three reduction processes were examined. 1. The conventional Hall process with prebaked anodes. 2. The drained cathode Hall cell process. 3. The aluminum chloride reduction process.

  17. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-07-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  18. Some new results on irradiation characteristics of synthetic quartz crystals and their application to radiation hardening

    NASA Technical Reports Server (NTRS)

    Bahadur, H.; Parshad, R.

    1983-01-01

    The paper reports some new results on irradiation characteristics of synthetic quartz crystals and their application to radiation hardening. The present results show how the frequency shift in quartz crystals can be influenced by heat processing prior to irradiation and how this procedure can lead to radiation hardening for obtaining precise frequencies and time intervals from quartz oscillators in space.

  19. The effects of x-ray beam hardening on detective quantum efficiency and radiation dose.

    PubMed

    Wong, Molly Donovan; Wu, Xizeng; Liu, Hong

    2011-01-01

    The goal of this preliminary study was to investigate the effects of x-ray beam hardening on the detective quantum efficiency (DQE) and the radiation dose of an inline x-ray imaging system. The ability to decrease the risk of harmful radiation to the patient without compromising the detection capability would more effectively balance the tradeoff between image quality and radiation dose, and therefore benefit the fields of diagnostic x-ray imaging, especially mammography. The DQE and the average glandular dose were both calculated under the same experimental conditions for a range of beam hardening levels, corresponding to no added beam hardening and two thicknesses each of Rhodium (Rh) and Molybdenum (Mo) filters. The dose calculation results demonstrate a reduction of 15% to 24% for the range of beam hardening levels. The comparison of all quantities comprising the DQE exhibit very close correlation between the results obtained without added beam hardening to the results corresponding to the range of beam hardening levels. For the specific experimental conditions utilized in this preliminary study, the results are an indication that the use of beam hardening holds the potential to reduce the radiation dose without decreasing the performance of the system. Future studies will seek to apply this method in a clinical environment and perform a comprehensive image quality evaluation, in an effort to further evaluate the potential of beam hardening to balance the tradeoff between dose and image quality.

  20. Regularities of a variation in electrical resistance and deforming stress of ABM-1 alloy and aluminum at 77 K

    SciTech Connect

    Nikiforenko, V.N.

    1994-03-01

    A resistometric investigation of the onset of plastic flow and the regularities of strain hardening of ABM-1 alloy (Al-Be-Mg) and coarse-grained aluminum at liquid nitrogen temperature is performed. It is shown that plastic flow in the considered materials begins long before the appearance of the yield point. The established regularities of a variation in electrical resistance and deforming stress are explained by the evolution of a structural state characterized by a variation in the coefficient of dislocation interaction.