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Sample records for age hardening aluminum

  1. Hydrogen effects on the age hardening behavior of 2024 aluminum

    NASA Technical Reports Server (NTRS)

    Wagner, J. A.; Louthan, M. R., Jr.; Sisson, R. D., Jr.

    1986-01-01

    It has been found that the fatigue crack growth rate in aluminum alloys increases significantly in the presence of moisture. This phenomenon along with a moisture effect observed in another context has been attributed to 'embrittlement' of the aluminum by absorbed hydrogen generated by the reaction of moisture with freshly exposed aluminum. A description is given of a number of age hardening experiments involving 2024 aluminum. These experiments show that a mechanism related to the segregation of absorbed hydrogen to the coherent theta-double-prime interfaces may account for the observed reduction in fatigue life. It is pointed out that this segregation promotes a loss of coherency in the hydrogen rich region at a fatigue crack tip. Subsequently, the loss of coherency causes local softening and reduces fatigue life.

  2. Forming an age hardenable aluminum alloy with intermediate annealing

    NASA Astrophysics Data System (ADS)

    Wang, Kaifeng; Carsley, John E.; Stoughton, Thomas B.; Li, Jingjing; Zhang, Lianhong; He, Baiyan

    2013-12-01

    A method to improve formability of aluminum sheet alloys by a two-stage stamping process with intermediate annealing was developed for a non-age hardenable Al-Mg alloy where the annealing heat treatment provided recovery of cold work from the initial stamping and recrystallization of the microstructure to enhance the forming limits of the material. This method was extended to an age hardenable, Al-Mg-Si alloy, which is complicated by the competing metallurgical effects during heat treatment including recovery (softening effect) vs. precipitation (hardening effect). An annealing heat treatment process condition was discovered wherein the stored strain energy from an initial plastic deformation can be sufficiently recovered to enhance formability in a second deformation; however, there is a deleterious effect on subsequent precipitation hardening. The improvement in formability was quantified with uniaxial tensile tests as well as with the forming limit diagram. Since strain-based forming limit curves (FLC) are sensitive to pre-strain history, both stress-based FLCs and polar-effective-plastic-strain (PEPS) FLCs, which are path-independent, were used to evaluate the forming limits after preform annealing. A technique was developed to calculate the stress-based FLC in which a residual-effective-plastic-strain (REPS) was determined by overlapping the hardening curve of the pre-strained and annealed material with that of the simply-annealed- material. After converting the strain-based FLCs using the constant REPS method, it was found that the stress-based FLCs and the PEPS FLCs of the post-annealed materials were quite similar and both tools are applicable for evaluating the forming limits of Al-Mg-Si alloys for a two-step stamping process with intermediate annealing.

  3. YIELD STRENGTH PREDICTION FOR RAPID AGE-HARDENING HEAT TREATMENT OF ALUMINUM ALLOYS

    SciTech Connect

    Yin, Hebi; Sabau, Adrian S; Ludtka, Gerard Michael; Skszek, Timothy; Niu, X

    2013-01-01

    A constitutive model has been developed to predict the yield strength aging curves for aluminum casting alloys during non-isothermal age-hardening processes. The model provides the specific relationship between the process variables and yield strength. Several aging heat treatment scenarios have been investigated using the proposed model, including two-step aging recipes. Two-step aging heat treatments involve a low temperature regime to promote nucleation of secondary phases and a second step at higher temperature for the growth of the secondary phases. The predicted results show that yield strength of approximately 300MPa might be obtained in shorter aging time, of approximately 30 minutes. Thus, better mechanical properties can be obtained by optimizing the time-temperature schedules for the precipitation hardening process of heat treatable aluminum alloys.

  4. Characteristics of laser beam welds of age-hardenable 6061-T6 aluminum alloy

    NASA Astrophysics Data System (ADS)

    Hirose, Akio; Kobayashi, Kojiro F.

    2003-03-01

    Laser beam welding is attractive for joining age-hardenable aluminum alloys, because its low over-all heat input results in a narrow weld heat affected zone (HAZ), where softening caused by dissolution of age precipitates occurs. In the present work, 1mm-thick 6061-T6 aluminum alloy plates were welded using a 2.5 kW CO2 laser and it was experimentally proved that the width of the softened region in the laser beam weld was less than 1/7 that of a TIG weld. Moreover the hardness in the softened region of the laser beam weld was found to be almost fully recovered to the base metal hardness by applying a post-weld aging treatment at 443 K for 28.8 ks without solution annealing unlike the TIG weld. These results characterize the advantage of laser beam welding in joining of the age-hardenable aluminum alloy as compared with the conventional arc welding. The hardness distributions in the HAZ were theoretically evaluated based on kinetic equations describing the dissolution of hardening β' (Mg2Si) precipitates and the precipitation of non-hardening β' (Mg2Si) precipitates during the weld thermal cycles to quantitatively prove above mentioned advantageous characteristics of laser beam welding.

  5. Friction Stir Welding of Age-Hardenable Aluminum Alloys: A Parametric Approach Using RSM Based GRA Coupled With PCA

    NASA Astrophysics Data System (ADS)

    Vijayan, D.; Rao, V. S.

    2014-04-01

    Age-hardenable aluminum alloys, primarily used in the aerospace, automobile and marine industries (2×××, 6××× and 7×××), can be welded using solid-state welding techniques. Friction stir welding is an emerging solid-state welding technique used to join both similar and dissimilar materials. The strength of a friction stir welded joint depends on the joining process parameters. Therefore, a combination of the statistical techniques of a response surface methodology based on a grey relational analysis coupled to a principal component analysis was proposed to select the process parameters suitable for joining AA 2024 and AA 6061 aluminum alloys via friction stir welding. The significant process parameters, such as rotational speed, welding speed, axial load and pin shapes (PS) were considered during the statistical experiment. The results indicate that the square PS plays a vital role and yields an ultimate tensile strength of 141 MPa for an elongation of 12 % versus cylinder and taper pin profiles. The root cause for joint strength loss and fracture mode was analyzed using scanning electron microscopy. Severe material flow during macro defects, such as pin holes and porosity, degrades the joint strength by approximately 44 % for AA 2024 and 51 % for AA 6061 fabricated FS-welded aluminum alloys relative to the base material. The results of this approach are useful for accurately controlling the response and optimize the process parameters.

  6. Friction stir welding of thin-sheet, age-hardenable aluminum alloys: A study of process/structure/property relationships

    NASA Astrophysics Data System (ADS)

    Shukla, Alpesh Khushalchand

    Friction Stir Welding (FSW) is a relatively new joining process that, as a solid-state process, offers several advantages over conventional fusion welding. Although FSW has been used extensively for the joining of age-hardenable aluminum alloys, the detailed effects of process parameters on the microstructures and mechanical properties of these welds have not been studied, especially for thin-sheet alloys. The present study investigated the FSW of thin-sheet, age-hardenable aluminum alloys, including: the development and optimization of welding process parameters that produce high-integrity, defect-free welds; the systematic evaluation of the effect of the base metal microstructure, FSW process parameters, and corresponding weld zone thermal conditions on microstructure evolution across the weld zone; the analysis of FSW mechanical properties and fracture behavior; and the development of relationships between the process parameters, microstructure, properties, and fracture that allow the optimization of weld performance. Two alloy systems, viz., Al-Cu-Mg (2024) and Al-Cu-Li (2195) in naturally-aged and artificially-aged conditions, respectively, were studied. Process optimization in 1 mm thick 2024-T3 sheet resulted in superior properties versus those of FS welds in thick sheet and plate, and nearly 100% joint efficiency. Microstructures, hardness and tensile properties of FS welds in 2024-T3 exhibited a strong dependency on process parameters. The heat of welding promoted various weld zone microstructures that were produced via the dissolution of base metal GPB zones, the nucleation of GBP and GPB II, and the nucleation and coarsening of S phase. SZ hardness for 2024-T3 welds exhibited a strong, but unusual dependency on the FSW process parameters, which was related to different mechanisms related to GPB zone formation. The microstructures of FS welds in 1 mm thick 2195-T8 were generally insensitive to the FSW process parameters. For all weld heat inputs, FSW

  7. A mathematical model to predict the strength of aluminum alloys subjected to precipitation hardening

    SciTech Connect

    Qureshi, F.S.; Sheikh, A.K.; Rashid, M.

    1999-06-01

    A number of alloys, notably most of the aluminum alloys, can be heat treated by aging. This aging due to time-dependent precipitation hardening increases the strength and hardness as well as modifying other mechanical properties. Precipitation hardening has been a popular strengthening mechanism for many decades; therefore, extensive information is available in literature about the precipitation-hardening response of various series of aluminum alloys. The age-hardening response of these alloys is usually represented in graphical form as plotted between property changes and aging time for different temperatures. In designing a suitable precipitation-hardening strategy, one can refer to these graphs. However, for automatic control of aging furnaces, as well as for decision making regarding optimal selection of aging conditions (time/temperature combination), it is desirable to express these relationships in a formal mathematical structure. A mathematical model is developed in this article for widely used heat treatable aluminum alloys used in the extrusion industry. This model is a condensed representation of all {sigma} = f(T,t) curves in different series of aluminum alloys, and the parameters of this model characterize the various compositions of the alloys in the series.

  8. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  9. Dynamic response of two strain-hardened aluminum alloys

    NASA Astrophysics Data System (ADS)

    Boteler, J. M.; Dandekar, D. P.

    2006-09-01

    Despite their common usage in armor applications such as lightweight armored vehicles, the dynamic material response of 5083-H131 and 5083-H32 strain-hardened aluminum alloys has not been previously reported in the open literature. Measurement of the dynamic material properties, including the shock Hugoniot equation of state (EOS), provides hydrocode modelers with critical information required for accurate modeling of material response to intense loading. In the work reported here we investigate the Hugoniot EOS and Hugoniot elastic limit over the stress range of 1.5-8.0GPa. All experiments were performed on the Army Research Laboratory 102mm bore single-stage light gas gun. Impact conditions were uniaxial and planar to within 1mrad of tilt. Both direct-impact- and shock-transmission-type experiments were performed using velocity interferometry diagnostics to record particle velocity histories with 0.5ns temporal resolution. The shock Hugoniot for 5083-H131 is extrapolated to 50GPa and compared to the previous high pressure results of Hauver and Melani (1973) [Ballistic Research Laboratory December Technical Report No. BRL 2345, 1973] and to prior shock studies of 5083-O aluminum alloy.

  10. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  11. New distortional hardening model capable of predicting eight ears for textured aluminum sheet

    SciTech Connect

    Yoon, J. H.; Cazacu, O.; Yoon, J. W.; Dick, R. E.

    2011-05-04

    The effects of the anisotropy evolution and of the directionality in hardening on the predictions of the earing profile of a strongly textured aluminum alloy are investigated using a new distortional hardening model that incorporates multiple hardening curves corresponding to uniaxial tension along several orientations with respect to the rolling direction, and to biaxial tension. Yielding is described using a form of CPB06ex2 yield function (Plunkett et al. (2008)) which is tailored for metals with no tension-compression asymmetry. It is shown that even if directional hardening and its evolution are neglected, this yield function predicts a cup with eight ears as was observed experimentally. However, directional hardening can be of considerable importance for improved accuracy in prediction of the non-uniformity of the cup height profile.

  12. Modifications of the Response of Materials to Shock Loading by Age Hardening

    NASA Astrophysics Data System (ADS)

    Millett, Jeremy C. F.

    2015-10-01

    The shock response of two age-hardened alloys, aluminum 6061 and copper-2 wt pct beryllium (CuBe), has been investigated in terms of their microstructual state; either solution treated or age hardened. While age hardening induces large increases in strength at quasi-static strain rates, age hardening does not produce the same magnitude of strength increase during shock loading. Examination of the shocked microstructures (of 6061) indicates that the presence of a fine distribution of precipitates throughout the microstructure hinders the motion and generation of dislocations and hence reduces the strain-rate sensitivity of the aged material, thus allowing the properties of the solution-treated state to approach those of the aged. It has also been observed that the shear strength of solution-treated CuBe is near identical to that of pure copper. It is suggested that this is the result of two competing processes; large lattice strains as beryllium substitutes onto the copper lattice inducing a high degree of solution strengthening acting against a reduction in shear strength caused by twinning in the alloy.

  13. Measurement of irradiation effects in precipitate hardened aluminum using nonlinear ultrasonic principles (in-situ)

    NASA Astrophysics Data System (ADS)

    Reinhardt, B. T.; Parks, D. A.; Tittmann, B. R.

    2012-05-01

    Currently nuclear power plants are reaching the end of their initial design life. Yet, in order to meet the energy demands, twenty year extensions have been granted to many nuclear reactor facilities. These extensions will be ending by the year 2035, leaving a large gap in the available energy supply. In order to extend the life of these facilities it will imperative to develop techniques capable detecting damage in the aging nuclear facilities. However, the high temperature and high neutron flux environment limits the materials available for use in the nuclear reactor. Because of this limitation little NDE based inspection has been implemented in high radiation environments. Yet recent developments in the understanding of Aluminum Nitride (AlN) piezoelectric sensors high temperature and radiation dependent behavior have opened the door for in-situ experimentation. An experiment was designed to monitor the propagation of an ultrasonic wave in a precipitate hardened aluminum specimen while being subjected to radiation at the Pennsylvania State Universities Breazeale Reactor. Measurements of harmonic generation were made up to 1.85×1018 fluence with significant spectral difference between the pre-irradiated state and the post irradiated state. The connection between micro-structural material changes and harmonic measurements are addressed.

  14. Aluminum-matrix electrotechnical composite alloys hardened by endogenous nano- and microphases

    NASA Astrophysics Data System (ADS)

    Babkin, V. G.; Terent'ev, N. A.; Cherepanov, A. I.

    2014-09-01

    A method is developed to manufacture aluminum-matrix composite alloys hardened by endogenous nano- and microphases. The formation of the structure and properties of the composite materials is studied. The experimental results demonstrate that the developed alloys are promising to produce electro-technical wire rods and other electrotechnical products.

  15. Structural influences on the work hardening behavior of aluminum

    SciTech Connect

    Chu, D.

    1994-12-01

    Effects of various grain and subgrain morphologies on low temperature work hardening of pure Al is studied using tensile tests. Plotting the work hardening rate as a function of true stress, the work hardening is separable into two distinct regimes. Both regimes are approximated by a line {Theta} = {Theta}{sub 0} {minus} K{sub 2}{sigma}, where {Theta}{sub 0} is theoretical work hardening rate at zero stress and K{sub 2} is related to dynamic recovery rate. The first or early deformation regime exhibits greater values of {Theta}{sub 0} and K{sub 2} and can extend up to the first 10% strain of tensile deformation. This early deformation regime is contingent on the existence of a pre-existent dislocation substructure from previous straining. The {Theta}{sub 0} and K{sub 2} associated with the early deformation regime are dependent on the strength and orientation of the pre-existent dislocation substructure relative to the new strain path. At high enough temperatures, this pre-existent dislocation substructure is annealed out, resulting in the near elimination of the early deformation regime. In comparison, the latter regime is dominated by the initial grain and/or subgrain morphology and exhibit lower values of {Theta}{sub 0} and K{sub 2}. The actual value of K{sub 2} in the latter regime is strongly dependent on the existence of a subgrain morphology. Recrystallized or well-annealed microstructures exhibit greater values of K{sub 2} than microstructures that remain partially or fully unrecrystallized. The higher K{sub 2} value is indicative of a more rapid dynamic recovery rate and a greater degree of strain relaxation. The ability to achieve a more relaxed state produces a low-energy cellular dislocation substructure upon deformation. The introduction of subgrains hinders the evolution of a low-energy dislocation cell network, giving way to a more random distribution of the dislocation density.

  16. [Hardened anodized aluminum as a replacement material for bracket manufacture].

    PubMed

    Fischer-Brandies, H; Bönhoff, M

    1994-12-01

    Attention has been repeatedly drawn to the problem of corrosion and the risk of allergic reaction to nickel resulting from the use of stainless steel brackets. In the search for a suitable alternative, manufacturers have turned to thin coating technology using hardened anodized aluminium. Applying resistance to corrosion and abrasion as the criteria to be met, they have selected aluminium alloy type 6082 as the material of choice. Purpose of this study is to examine the physical suitability of this material. Using the above noted alloy, 60 prototype brackets were made with a hardened anodized surface. They were then subjected to the following 3 stress tests: first an abrasion test using a tooth polishing machine, second, a deformation test using a device designed to simulate torque movement, and, third, a corrosion test. The effects on the brackets resulting from the three types of stress were evaluated by light microscopy. A quantitative analysis of the corrosion test was performed by ICP spectrometry. The control group consisted of conventional stainless steel brackets. The light microscopic analysis revealed no evidence of surface damage or signs of deformation in the prototype brackets. The steel brackets, on the other hand, showed clear signs of wear and corrosion. The quantitative analysis of the corrosion solution revealed metallic ion wear of 1.75 ng x mm-2 x h-1 for the prototypes subjected to abrasion. The steel brackets showed at a factor of around 104.6 metallic ion wear of 183 ng x mm-2 x h-1. In addition to this, no Ni ions were found in the corrosion solution of the prototype brackets.(ABSTRACT TRUNCATED AT 250 WORDS) PMID:7851828

  17. Age hardening of 6061/alumina-silica fiber composite

    SciTech Connect

    Khangaonkar, P.R.; Shamsul, J.B.; Azmi, R.

    1994-12-31

    Continuous alumina-silica fiber (Altex of Sumitomo) which yields high performance composites with some aluminium alloys was tried for squeeze cast 6061 based composites with volume fractions of 0.5 and 0.32, and the matrix microhardness and resistivity changes during age hardening were studied. The matrix in the composites hardened much more than the unreinforced alloy. Microhardness increases of up to 70 VPN above the solution treated condition at various aging temperatures were observed. The resistivity variation indicated an appreciable state of internal stress which continued to persist even when hardness fell by overaging. Energy dispersive X-ray analysis indicated that the regions close to the fibers had a higher silicon content than the matrix, and amorphous silica in the fiber may have a role in the formation of an enriched layer which may help the bonding and strength in the composite.

  18. Plastic deformation and work hardening of aluminum and AA5754 aluminum alloys

    NASA Astrophysics Data System (ADS)

    Park, Dong-Yeob

    This research has been carried out to understand the relation between work hardening, deformation behaviour, dislocation substructure and crystallographic texture developed during plastic flow in pure Al and continuous cast and direct chill cast AA5754 Al-Mg alloys. Tensile and strain rate sensitivity tests are performed in the temperature range 4.2K-295K; details of the process of dislocation accumulation, the dislocation substructure development and texture evolution are followed using a range of techniques such as TEM, in-situ resistivity measurements and X-ray diffraction. The tensile deformation results show an unprecedented level of strength and unusual work hardening behaviour of Al-alloys at 4.2K. The electrical resistivity data suggest that fracture is initiated by the collapse of the dislocation network at places where dislocations develop a critical spacing for spontaneous annihilation. This spacing is estimated at approximately 8nm at 4.2K for both pure Al and Al alloys and ˜12nm at 78K for pure Al. Strain rate sensitivity measurements suggest that deformation of high purity Al is governed by dislocation-dislocation interactions in a broad range of temperatures, whereas Al alloys exhibit a larger thermal component of flow stress due to the presence of solute atoms in the matrix. The texture studies show that, independently of initial texture, the tensile axis of deformed samples rotates to (111) stable end orientation, and the intensity of the (111) peak increases parabolically with the flow stress, also strongly affected by the temperature. The experiments carried out on samples oriented at different angles to the rolling direction indicate that the crystallographic texture is the major factor responsible for the anisotropy of the alloys mechanical properties. This is attributed to the effect of the operating slip systems activated during tensile deformation. The Visco-Plastic Self Consistent modeling has been carried out to predict mechanical

  19. Influence of cold rolling degree and ageing treatments on the precipitation hardening of 2024 and 7075 alloys

    NASA Astrophysics Data System (ADS)

    Naimi, A.; Yousfi, H.; Trari, M.

    2013-08-01

    In the present work, the precipitation hardening of 2024 and 7075 aluminum alloys is investigated as a function of cold rolling degree, ageing time and temperature using Vickers microhardness measurements and differential scanning calorimetry (DSC). It is found that a variation in such parameters can improve the hardness and plays an important role in the precipitation hardening process. At specific ageing temperature, the large cold rolled 7075 alloy exhibits two peaks of hardness. Moreover, for both alloys, the increment of hardness during ageing decreases with increasing the cold rolling degree. While in some cases microhardness measurements give impression that the precipitation reaction is slowed down by deformation, DSC analysis indicates that the precipitation is much accelerated since only a slight deformation decreases strongly the temperatures of reactions. However, the degree of cold rolling does not play a crucial role.

  20. Intergranular fracture in some precipitation-hardened aluminum alloys at low temperatures

    SciTech Connect

    Kuramoto, S.; Itoh, G.; Kanno, M.

    1996-10-01

    Intergranular fracture at low temperatures from room temperature down to 4.2 K has been studied in some precipitation-hardened aluminum alloys. Microscopic appearance of intergranular facets is revealed to be greatly affected by the microstructure adjacent to the grain boundaries (GBs). When large precipitates on GBs and wide precipitation-free zones (PFZs) are present, coalescence of microvoids initiated at the GB precipitates causes the intergranular fracture with dimples. This fracture process is found to be unaffected by deformation temperature. On the other hand, in the presence of fine precipitates on GBs and narrow PFZs, matrix slip localization exerts significant influence on the fracture behavior. At low temperatures, large stress concentration at GBs leads to intergranular fracture, forming sharp ledges on the fracture surfaces, while at room temperature, the dynamic recovery process is thought to relax such stress concentration, resulting in a transgranular ductile rupture.

  1. Thermal Management in Friction-Stir Welding of Precipitation-Hardened Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Upadhyay, Piyush; Reynolds, Anthony P.

    2015-05-01

    Process design and implementation in friction-stir welding (FSW) is mostly dependent on empirical information. Basic science of FSW and processing can only be complete when fundamental interrelationships between the process control parameters and response variables and the resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters such as tool rotation, translation rates, and forge axis force have complicated and interactive relationships to process-response variables such as peak temperature and time at temperature. Of primary influence on the other process-response parameters are temperature and its gradient in the deformation and heat-affected zones. Through a review of pertinent works in the literature and results from boundary condition experiments performed in precipitation-hardening aluminum alloys, this article partially elucidates the nature and effects of temperature transients caused by variation of thermal boundaries in FSW.

  2. Thermal Management in Friction-Stir Welding of Precipitation-Hardening Aluminum Alloys

    SciTech Connect

    Upadhyay, Piyush; Reynolds, Anthony

    2015-05-25

    Process design and implementation in FSW is mostly dependent on empirical information gathered through experience. Basic science of friction stir welding and processing can only be complete when fundamental interrelationships between process control parameters and response variables and resulting weld microstructure and properties are established to a reasonable extent. It is known that primary process control parameters like tool rotation and translation rate and forge axis force have complicated and interactive relationships to the process response variables such as peak temperature, time at temperature etc. Of primary influence to the other process response parameters are temperature and its gradient at the deformation and heat affected zones. Through review of pertinent works in the literature and some experimental results from boundary condition work performed in precipitation hardening aluminum alloys this paper will partially elucidate the nature and effects of temperature transients caused by variation of thermal boundaries in Friction Stir Welding.

  3. 'Age-hardened alloy' based on bulk polycrystalline oxide ceramic

    NASA Astrophysics Data System (ADS)

    Gurnani, Luv; Singh, Mahesh Kumar; Bhargava, Parag; Mukhopadhyay, Amartya

    2015-05-01

    We report here for the first time the development of 'age-hardened/toughened' ceramic alloy based on MgO in the bulk polycrystalline form. This route allows for the facile development of a 'near-ideal' microstructure characterized by the presence of nanosized and uniformly dispersed second-phase particles (MgFe2O4) within the matrix grains, as well as along the matrix grain boundaries, in a controlled manner. Furthermore, the intragranular second-phase particles are rendered coherent with the matrix (MgO). Development of such microstructural features for two-phase bulk polycrystalline ceramics is extremely challenging following the powder metallurgical route usually adopted for the development of bulk ceramic nanocomposites. Furthermore, unlike for the case of ceramic nanocomposites, the route adopted here does not necessitate the usage of nano-powder, pressure/electric field-assisted sintering techniques and inert/reducing atmosphere. The as-developed bulk polycrystalline MgO-MgFe2O4 alloys possess considerably improved hardness (by ~52%) and indentation toughness (by ~35%), as compared to phase pure MgO.

  4. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-06-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength (σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  5. Effects of Ce additions on the age hardening response of Mg–Zn alloys

    SciTech Connect

    Langelier, Brian Esmaeili, Shahrzad

    2015-03-15

    The effects of Ce additions on the precipitation hardening behaviour of Mg–Zn are examined for a series of alloys, with Ce additions at both alloying and microalloying levels. The alloys are artificially aged, and studied using hardness measurement and X-ray diffraction, as well as optical and transmission electron microscopy. It is found that the age-hardening effect is driven by the formation of fine precipitates, the number density of which is related to the Zn content of the alloy. Conversely, the Ce content is found to slightly reduce hardening. When the alloy content of Ce is high, large secondary phase particles containing both Ce and Zn are present, and remain stable during solutionizing. These particles effectively reduce the amount of Zn available as solute for precipitation, and thereby reduce hardening. Combining hardness results with thermodynamic analysis of alloy solute levels also suggests that Ce can have a negative effect on hardening when present as solutes at the onset of ageing. This effect is confirmed by designing a pre-ageing heat treatment to preferentially remove Ce solutes, which is found to restore the hardening capability of an Mg–Zn–Ce alloy to the level of the Ce-free alloy. - Highlights: • The effects of Ce additions on precipitation in Mg–Zn alloys are examined. • Additions of Ce to Mg–Zn slightly reduce the age-hardening response. • Ce-rich secondary phase particles deplete the matrix of Zn solute. • Hardening is also decreased when Ce is present in solution. • Pre-ageing to preferentially precipitate out Ce restores hardening capabilities.

  6. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  7. Quantification of age hardening in maraging steels and an Ni-base superalloy

    SciTech Connect

    Sha, W.

    2000-02-01

    Age hardening process in metallic alloys due to precipitation can be quantified using phase transformation theories. Two ageing stages are of particular interest, for both theory and practice. The early stage of precipitation hardening is under the description of the Johnson-Mehl-Avrami equation. Wilson has recently provided a detailed theoretical analysis for early stages of ageing. Wilson successfully used equations in the quantification of early and over-ageing stages of hardening in an Fe-12Ni-6Mn maraging-type alloy. In the present work, these were applied to further alloys. All the hardness data were taken from published literature. Original references should be consulted for details of materials, testing and characterization.

  8. Influence of Pre-straining and Heat Treatment on the Yield Surface of Precipitation Hardenable Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Lechner, Michael; Johannes, Maren; Kuppert, Andreas; Merklein, Marion

    Precipitation hardenable aluminum alloys are some of the most important lightweight materials. However, their range of applications in comparison to conventional deep drawing steels is limited by the low formability. Therefore, a new and innovative approach to enhance the formability of aluminum alloys in multistage forming operations was invented at the Institute of Manufacturing Technology, called intermediate heat treatment (IHT). Based on a short-term, laser-assisted heat treatment between two forming steps, it is possible to locally adapt the mechanical properties and realize an optimized strength distribution. For the successful application of the technology, the influence of the heat treatment on the mechanical properties has to be analyzed. Concerning the simulation of a multistage forming process, in particular, the yield surface of the material is very important. Within this paper, the influence of a combined pre-straining and a subsequent short-term, laser-assisted heat treatment on the yield surface will be presented.

  9. Isothermal age-hardening behaviour in a Au-1.6 wt% Ti alloy.

    PubMed

    Kim, H I; Seol, H J; Bae, D H; Shim, J Y; Takada, Y; Okuno, O

    1999-03-01

    This study describes research with a view to developing a new age-hardenable, high-carat dental gold alloy with better biocompatibility by addition of a small quantity of titanium to gold. The relationship between isothermal age-hardening and phase transformation of the Au-1.6 wt% Ti alloy was investigated by means of hardness testing, X-ray diffraction study, scanning electron microscopic observation and energy dispersive spectroscopy. The hardening in the initial stage of ageing seemed to be attributable to the continuous precipitation of the Au4Ti ordered phase in the supersaturated alpha solid solution matrix. The overaging with softening was attributed mainly to the formation of precipitates at the grain boundaries, which grew to bright lamellae and seemed to be composed of the Au4Ti phase. PMID:10786146

  10. Age Hardening Kinetics in 7xxx Type (Al-Mg-Zn) Alloys

    SciTech Connect

    Vevecka-Priftaj, A.; Lamani, E.; Fjerdingen, J.; Langsrud, Y.; Gjoennes, J.; Hansen, V.

    2007-04-23

    Age hardening in industrial 7xxx alloys at the temperature 100 deg. and 150 deg. C up to 144 hrs, after solid solution treatments at 450 deg. and 550 deg. C, has been followed by measurements of Vickers hardness, scanning and transmission electron microscopy. The influence of silicon on phase and kinetic of age hardening zones and precipitates has been studied. High iron and silicon content increase the number of primary particle in the alloy. Size distribution of {eta}'-precipitates has been determined.

  11. A study of the texture hardening of pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture

    SciTech Connect

    Uan, J.Y.; Chen, L.H.; Lui, T.S.

    1997-06-15

    With the tensile direction parallel to the fiber axis, the room temperature tensile data of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture reveal strong texture hardening. The data of the extruded pure aluminum indicate low strain hardening rate and no Hall-Petch strengthening. In the initial stage of yielding in which the flow curves of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic allow show a plateau-like flow behavior, primary slip is the major dislocation activity but it takes place in only limited subgrains. For the Al-Al{sub 3}Ni eutectic alloy, the presence of intragranular eutectic particles will diminish the texture hardening. In this situation, tangling of dislocations occurs in the early stage of yielding, and the plateau-like initial flow behavior no longer exists.

  12. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    SciTech Connect

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  13. Age-hardening associated with grain boundary precipitation in a commercial dental gold alloy.

    PubMed

    Kim, H I; Jang, M I; Kim, M S

    1999-03-01

    The aim of this study was to make clear the age-hardening mechanism in a dental high carat gold alloy. For this purpose, age-hardening behaviour of a commercial dental high carat gold alloy, 65.5 wt% Au-14.0 wt% Ag-10.0 wt% Cu-8.9 wt% Pt, was investigated by means of hardness testing, X-ray diffraction study and scanning electron microscopy. Age-hardening was generated by the coherency strain resulting from the transformation of the alpha single phase to the Ag-rich alpha 1 phase and the AuCu I type ordered phase. The coherency strain seemed to be associated with the nucleation of the AuCu ordered structure initially, and then was brought about with the simultaneous formation of the Ag-rich alpha 1 phase and the AuCu I type ordered phase. Hardening was attributed mainly to the very fine coherent precipitates of a lamellar structure composed of the Ag-rich alpha 1 phase and the AuCu I type ordered phase at grain boundaries, and softening, which occurred following prolonged ageing, was due to the coarsening of the fine lamellar structure by releasing the strain at the interfaces of the adjacent lamellae. PMID:10194730

  14. Hardening of aged duplex stainless steels by spinodal decomposition.

    PubMed

    Danoix, F; Auger, P; Blavette, D

    2004-06-01

    Mechanical properties, such as hardness and impact toughness, of ferrite-containing stainless steels are greatly affected by long-term aging at intermediate temperatures. It is known that the alpha-alpha' spinodal decomposition occurring in the iron-chromium-based ferrite is responsible for this aging susceptibility. This decomposition can be characterized unambiguously by atom probe analysis, allowing comparison both with the existing theories of spinodal decomposition and the evolution of some mechanical properties. It is then possible to predict the evolution of hardness of industrial components during service, based on the detailed knowledge of the involved aging process. PMID:15233853

  15. Microstructure and Crystallographic Texture Evolution During the Friction-Stir Processing of a Precipitation-Hardenable Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Nadammal, Naresh; Kailas, Satish V.; Szpunar, Jerzy; Suwas, Satyam

    2015-05-01

    Friction-stir processing (FSP) has been proven as a successful method for the grain refinement of high-strength aluminum alloys. The most important attributes of this process are the fine-grain microstructure and characteristic texture, which impart suitable properties in the as-processed material. In the current work, FSP of the precipitation-hardenable aluminum alloy 2219 has been carried out and the consequent evolution of microstructure and texture has been studied. The as-processed materials were characterized using electron back-scattered diffraction, x-ray diffraction, and electron probe microanalysis. Onion-ring formation was observed in the nugget zone, which has been found to be related to the precipitation response and crystallographic texture of the alloy. Texture development in the alloy has been attributed to the combined effect of shear deformation and dynamic recrystallization. The texture was found heterogeneous even within the nugget zone. A microtexture analysis revealed the dominance of shear texture components, with C component at the top of nugget zone and the B and A2* components in the middle and bottom. The bulk texture measurement in the nugget zone revealed a dominant C component. The development of a weaker texture along with the presence of some large particles in the nugget zone indicates particle-stimulated nucleation as the dominant nucleation mechanism during FSP. Grain growth follows the Burke and Turnbull mechanism and geometrical coalescence.

  16. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    PubMed Central

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  17. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths.

    PubMed

    Jiao, Z B; Luan, J H; Miller, M K; Yu, C Y; Liu, C T

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  18. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    NASA Astrophysics Data System (ADS)

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  19. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    DOE PAGESBeta

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for twomore » interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.« less

  20. Nitrogen diffusion-hardened titanium-6aluminum-4vanadium alloy surfaces in modular hip prostheses

    NASA Astrophysics Data System (ADS)

    Venugopalan, Ramakrishna

    In vitro galvanic corrosion testing of static cobalt alloy (CoCrMo) and titanium alloy (Ti64) couples illustrated that galvanic stimulus was not large enough to initiate accelerated corrosion at this interface. Analyses of explanted prostheses revealed that instances of accelerated corrosion were associated with areas of prior mechanical and could not be attributed to galvanic origin. Hence, any attempt at improving the performance of this CoCrMo/Ti64 alloy couple would have to center around controlling the resistance to mechanical damage of this mixed-metal interface, specifically the Ti64 alloy components, as the CoCrMo alloy already possesses superior tribological properties. Subsequently, the effect of a nitrogen diffusion hardening process on the surface morphology, chemistry, microhardness, and corrosion resistance of Ti64 alloy was determined. Surface morphology was analyzed using scanning probe microscopy. Diffusion hardened titanium alloy samples (N-Ti64) exhibited a more pronounced grain structure, less distinct machining grooves, increasingly nodular surface, and significantly higher Rsb{a} and RMS values compared to the Ti64 samples. The electrochemical behavior of the N-Ti64 and Ti64 sample groups were equivalent. The Vicker's microhardness values of the N-Ti64 alloy were 2.5 times and 1.5 times greater than the Ti64 and CoCrMo samples, respectively. The change in surface composition and chemistry was analyzed using Auger electron and X-ray photoelectron spectroscopy. The effect of nitrogen diffusion hardening was apparent to a depth of 40 nm. N-Ti64 samples exhibited the presence of TiN/TiNO on the immediate surface and sub-surface layers and also a significant increase in the oxygen concentration profile compared to Ti64 alloy samples This increase in oxide thickness was confirmed using electrochemical impedance spectroscopy (EIS). EIS analyses also resulted in a deterministic bilayer oxide (porous outer oxide and barrier inner oxide) model for the

  1. Mechanisms of formation of hardening precipitates and hardening in aging of Al-Li-Cu-Mg model alloys with silver additions

    NASA Astrophysics Data System (ADS)

    Alekseev, A. A.; Zhuravleva, P. L.; Onuchina, M. R.; Klochkova, Yu. Yu.

    2015-11-01

    The mechanisms of the influence of silver additions on the phase transformations that occur in aging are revealed. The contribution of Ω'-phase particles to the deformation stress in Al alloys is estimated. The mechanisms of the effect of low (up to 0.5 wt %) silver additions and the copper content on the structure of the Ω'-phase precipitates in Al alloys are found. According to the proposed model, silver atoms remain immobile during the decomposition of a solid solution and nucleation centers of the Ω' phase form near them in low-temperature aging. Upon hardening aging, fragmented Ω'-phase particles intersect with each other, and the contribution of the intersection regions to the hardening of alloys by Ω'-phase particles is principal.

  2. Magnetic age hardening of cold-deformed bulk equiatomic Fe-Pd intermetallics during isothermal annealing

    NASA Astrophysics Data System (ADS)

    Deshpande, A. R.; Wiezorek, J. M. K.

    2004-03-01

    The interplay between the ordering reaction with recovery and recrystallization of the as-deformed state leads to combined reactions (CRs) during annealing of cold-deformed disordered Fe-Pd intermetallics at temperatures below the critical ordering temperature. CRs can be exploited to control the scale and morphology of the Fe-Pd alloy microstructures in order to optimize alloy properties. Here, the magnetic age hardening behavior and microstructural evolution of cold-deformed (cold rolled to 97% reduction in thickness) binary equiatomic Fe-Pd has been studied for isothermal annealing at temperatures of 400°C, 500°C, and 600°C. The evolution of the microstructure during the annealing treatments has been characterized by a combination of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The magnetic age hardening behavior, the evolution of the coercivity as a function of annealing time, has been determined using a vibrating sample magnetometer (VSM). The microstructures of the transforming material have been characterized quantitatively using computer assisted image analysis methods. The CR transformed microstructures are morphologically equiaxed with average grain sizes in the sub-micron range and show coercivity up to five-fold larger than for conventionally processed equiatomic bulk Fe-Pd. During annealing the coercivity increases up to a maximum peak value and has been correlated with the increasing fraction of ordered material. The maximum coercivity obtains, as the ordering phase transformation is complete. With respect to conventionally processed material the ordering transformation in the cold-deformed material exhibits accelerated kinetics and is facilitated by a CR, which involves heterogeneous nucleation and growth processes akin to a 'massive ordering' reaction. Further annealing leads to decreasing coercivity, which has been attributed to the onset of grain growth in the population of CR-transformed grains. The characteristic magnetic

  3. Microstructure evolution in age-hardenable aluminium alloy during processing by hydrostatic extrusion.

    PubMed

    Lewandowska, M

    2006-10-01

    In the present work, scanning and transmission electron microscopy were used to investigate the microstructural evolution occurring during the hydrostatic extrusion of an age-hardenable aluminium alloy. It was shown that processing by hydrostatic extrusion leads to grain refinement to 95 nm in equivalent diameter. Hydrostatic extrusion also influences the geometrical parameters of two different types of particle: intermetallic inclusions and precipitates. The intermetallic inclusions slightly decrease in mean equivalent diameter, but their size remains at the micrometre level. The precipitates are fragmented to nanoscale spherical particles, and their evolution delays the process of grain refinement. PMID:17100901

  4. Effect of Al Addition on ω Precipitation and Age Hardening of Ti-Al-Mo-Fe Alloys

    NASA Astrophysics Data System (ADS)

    Li, Chenglin; Lee, Dong-Geun; Mi, Xujun; Ye, Wenjun; Hui, Songxiao; Lee, Yongtai

    2016-05-01

    The effect of Al addition on ω precipitation and age-hardening behavior of Ti-9.2Mo-2Fe and Ti-2Al-9.2Mo-2Fe alloy during aging treatment was investigated. The results showed that athermal and isothermal ω phase formation in Ti-2Al-9.2Mo-2Fe alloy was suppressed to a certain extent due to Al addition. In addition, a small amount of athermal ω phase was observed in the β matrix with a size of about ~5 nm during water quenching from above the β transus temperature for both alloys. Isothermal ω formation was also found during aging at temperatures ranging from 573 K to 773 K (300 °C to 500 °C) in both alloys, although it had a limited time of stability at 773 K (500 °C). The hardening due to isothermal ω precipitation exhibited no over-aging as long as ω phase existed in both alloys, and ω phase played a more important role in hardening than α phase. And the ω phase in 50 to 100 nm size exhibited the best hardening effect in Ti-9.2Mo-2Fe alloy. Similarly, α phase with 100 to 200 nm in length showed better hardening effects in Ti-2Al-9.2Mo-2Fe alloy. Both the alloys showed stronger age hardening at an intermediate temperature of 673 K (400 °C) and in the first aging stage at a higher temperature of 773 K (500 °C) due to the sufficiently fine size (50 nm), while they exhibited weaker age hardening at a lower temperature of 573 K (300 °C) and long period aging at a higher temperature of 773 K (500 °C) due to incomplete ω formation and/or coarsening of α phase. No over or peak aging stage was found at 573 K and 673 K (300 °C and 400 °C) during the aging for 72 hours, while the peak hardness values of both alloys aged at 773 K (500 °C) were obtained in the first stage of aging. The hardness of the alloys was very sensitive to size and volume fraction of ω phase, which depends on aging temperature, time, and composition of the involved alloys.

  5. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  6. Precipitation hardening and microstructure evolution of the Ti-7Nb-10Mo alloy during aging.

    PubMed

    Yi, Ruowei; Liu, Huiqun; Yi, Danqing; Wan, Weifeng; Wang, Bin; Jiang, Yong; Yang, Qi; Wang, Dingchun; Gao, Qi; Xu, Yanfei; Tang, Qian

    2016-06-01

    A biomedical β titanium alloy (Ti-7Nb-10Mo) was designed and prepared by vacuum arc self-consumable melting. The ingot was forged and rolled to plates, followed by quenching and aging. Age-hardening behavior, microstructure evolution and its influence on mechanical properties of the alloy during aging were investigated, using X-ray diffraction, transmission electron microscopy, tensile and hardness measurements. The electrochemical behavior of the alloy was investigated in Ringer's solution. The microstructure of solution-treated (ST) alloy consists of the supersaturated solid solution β phase and the ωath formed during athermal process. The ST alloy exhibits Young's modulus of 80 GPa, tensile strength of 774 MPa and elongation of 20%. The precipitation sequences during isothermal aging at different temperatures were determined as β+ωath→β+ωiso (144 h) at Taging=350-400 °C, β+ωath→β+ωiso+α→β+α at Taging=500°C, and β+ωath→β+α at Taging=600-650 °C, where ωiso forms during isothermal process. The mechanical properties of the alloy can be tailored easily through controlling the phase transition during aging. Comparing with the conventional Ti-6Al-4V alloy, the Ti-7Nb-10Mo alloy is more resistant to corrosion in Ringer's solution. Results show that the Ti-7Nb-10Mo alloy is promising for biomedical applications. PMID:27040253

  7. Correlation of Fe/Cr phase decomposition process and age-hardening in Fe-15Cr ferritic alloys

    NASA Astrophysics Data System (ADS)

    Chen, Dongsheng; Kimura, Akihiko; Han, Wentuo

    2014-12-01

    The effects of thermal aging on the microstructure and mechanical properties of Fe-15Cr ferritic model alloys were investigated by TEM examinations, micro-hardness measurements and tensile tests. The materials used in this work were Fe-15Cr, Fe-15Cr-C and Fe-15Cr-X alloys, where X refers to Si, Mn and Ni to simulate a pressure vessel steel. Specimens were isothermally aged at 475 °C up to 5000 h. Thermal aging causes a significant increase in the hardness and strength. An almost twice larger hardening is required for embrittlement of Fe-15Cr-X relative to Fe-15Cr. The age-hardening is mainly due to the formation of Cr-rich α‧ precipitates, while the addition of minor elements has a small effect on the saturation level of age-hardening. The correlation of phase decomposition process and age-hardening in Fe-15Cr alloy was interpreted by dispersion strengthened models.

  8. Hardening mechanisms in a dynamic strain aging alloy, Hastelloy X, during isothermal and thermomechanical cyclic deformation

    NASA Technical Reports Server (NTRS)

    Miner, R. V.; Castelli, M. G.

    1992-01-01

    The relative contributions of the hardening mechanisms in Hastelloy X during cyclic deformation were investigated by conducting isothermal cyclic deformation tests within a total strain range of +/-0.3 pct and at several temperatures and strain rates, and thermomechanical tests within several different temperature limits. The results of the TEM examinations and special constant structure tests showed that the precipitation on dislocations of Cr23C6 contributed to hardening, but only after sufficient time above 500 C. Solute drag alone produced very considerable cyclic hardening. Heat dislocation densities, peaking around 10 exp 11 per sq cm, were found to develop at temperatures producing the greatest cyclic hardening.

  9. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  10. Age hardening and creep resistance of cast Al–Cu alloy modified by praseodymium

    SciTech Connect

    Bai, Zhihao; Qiu, Feng; Wu, Xiaoxue; Liu, Yingying; Jiang, Qichuan

    2013-12-15

    The effects of praseodymium on age hardening behavior and creep resistance of cast Al–Cu alloy were investigated. The results indicated that praseodymium facilitated the formation of the θ′ precipitates during the age process and improved the hardness of the Al–Cu alloy. Besides, praseodymium resulted in the formation of the Al{sub 11}Pr{sub 3} phase in the grain boundaries and among the dendrites of the modified alloy. Because of the good thermal stability of Al{sub 11}Pr{sub 3} phase, it inhibits grain boundary migration and dislocation movement during the creep process, which contributes to the improvement in the creep resistance of the modified alloy at elevated temperatures. - Highlights: • Pr addition enhances the hardness and creep resistance of the Al–Cu alloy. • Pr addition facilitates the formation of the θ′ precipitates. • Pr addition results in the formation of the Al11Pr3 phase in the Al–Cu alloy.

  11. Phase decomposition in an Fe-40 at.% Cr alloy after isothermal aging and its effect on hardening

    SciTech Connect

    Lopez-Hirata, Victor M. Soriano-Vargas, Orlando; Rosales-Dorantes, Hector J.; Saucedo Munoz, Maribel L.

    2011-08-15

    The phase decomposition process of an Fe-40 at.% Cr alloy was studied after isothermal aging at 475 and 500 deg. C using a high-resolution transmission electron microscope, as well as hardness measurements. High-resolution transmission electron microscope observations showed that the hardening behavior is associated with the formation of the nanometric coherent decomposed Cr-rich and Fe-rich phases with irregular shape and interconnected as expected for a spinodally-decomposed alloy. As the aging progressed, coherent rounded Cr-rich phase precipitates were observed in the Fe-rich phase matrix. The coarsening process of the Cr-rich phase was observed for aging times up to 750 h. Nevertheless, no decrease in hardness with time was observed because of the nanometric size of the Cr-rich phase, less than 10 nm. Aging hardening was higher at 500 deg. C because of the higher decomposition kinetics. - Research Highlights: {yields} Spinodally-decomposed phases showed an interconnected and irregular shape in aged Fe-Cr alloy. {yields} Further aging promoted the formation of nanometric coherent rounded Cr-rich precipitates. {yields} Nanometric Cr-rich phases are responsible for the age hardening. {yields} Coarsening process of these nanometric Cr-rich precipitates caused no decrease in hardness.

  12. Effect of Hf on structure and age hardening of Ti–Al-N thin films

    PubMed Central

    Rachbauer, R.; Blutmager, A.; Holec, D.; Mayrhofer, P.H.

    2012-01-01

    Protective coatings for high temperature applications, as present e.g. during cutting and milling operations, require excellent mechanical and thermal properties during work load. The Ti1 − xAlxN system is industrially well acknowledged as it covers some of these requirements, and even exhibits increasing hardness with increasing temperature in its cubic modification, known as age hardening. The thermally activated diffusion at high temperatures however enables for the formation of wurtzite AlN, which causes a rapid reduction of mechanical properties in Ti1 − xAlxN coatings. The present work investigates the possibility to increase the formation temperature of w-AlN due to Hf alloying up to 10 at.% at the metal sublattice of Ti1 − xAlxN films. Ab initio predictions on the phase stability and decomposition products of quaternary Ti1 − x − yAlxHfyN alloys, as well as the ternary Ti1 − xAlxN, Hf1 − xAlxN and Ti1 − zHfzN systems, facilitate the interpretation of the experimental findings. Vacuum annealing treatments from 600 to 1100 °C indicate that the isostructural decomposition, which is responsible for age hardening, of the Ti1 − x − yAlxHfyN films starts at lower temperatures than the ternary Ti1 − xAlxN coating. However, the formation of a dual phase structure of c-Ti1 − zHfzN (with z = y/(1 − x)) and w-AlN is shifted to ~ 200 °C higher temperatures, thus retaining a film hardness of ~ 40 GPa up to ~ 1100 °C, while the Hf free films reach the respective hardness maximum of ~ 38 GPa already at ~ 900 °C. Additional annealing experiments at 850 and 950 °C for 20 h indicate a substantial improvement of the oxidation resistance with increasing amount of Hf in Ti1 − x − yAlxHfyN. PMID:22319223

  13. Age-hardening behaviors and grain boundary discontinuous precipitation in a Pd-free gold alloy for porcelain bonding.

    PubMed

    Shiraishi, Takanobu; Ohta, Michio

    2002-10-01

    Isothermal age-hardening behaviors at 400 degrees and 450 degrees C and discontinuous precipitation reaction at 450 degrees C in a commercial Pd-free gold alloy for porcelain bonding were investigated by hardness testing, X-ray powder diffraction, and light microscopy. Variations of electrical resistivity during continuous heating and cooling processes were also measured. The alloy exhibited pronounced age-hardening in the early stage of aging and the maximum hardness exceeded twice that of the solution-treated sample. Precise lattice parameter measurements and investigations of full width at half maximum values for the X-ray Bragg reflections implied that nonuniform strains due to the pre-precipitation or zone formation was responsible for the quick and pronounced age-hardening at 450 degrees C. Discontinuous precipitation reaction, producing a mixture of a small amount of Pt(3)In-phase with the L1(2)-type superstructure and a large amount of (Pt, In)-depleted solid solution, started at grain boundaries in the late stage of aging process at 450 degrees C. The growth of the grain boundary discontinuous precipitates toward the intragrain area led to a gradual decrease in hardness of the alloy. PMID:15348193

  14. Development Program for Natural Aging Aluminum Casting Alloys

    SciTech Connect

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  15. Effects of age hardening on magnetic and transport properties of Mg-1.3 wt% Ce alloys

    SciTech Connect

    Yamashita, T.; Cavallaro, P.; Kelly, P.M.; Hisa, M.

    1998-05-22

    Magnesium is the lightest structural metal. It has advantages over many other materials in terms of specific strength, machinability and shock absorption. Improvements in magnesium alloy design and more stringent requirements to reduce fuel consumption and air pollution, have recently focused attention on the use of magnesium alloys for automotive components. Here, a Mg-1.3 wt% Ce alloy has been isothermally heat treated at 423 K and the transport and magnetic properties are investigated. This alloy is known to have distinct age hardening behavior and its age hardened microstructure has been studied in detail. The transport properties depend on the early stage of precipitation which is difficult to define by transmission electron microscopy. The scattering sites of electrons are not identical to precipitates, but consist of strain fields induced by the precipitates, solute atoms, dislocations and vacancies. The resistivity was found to increase initially with aging time and then decrease. The highest resistivity was obtained from a specimen aged for 3.6 ks. This aging time is far less than that of 1,800 ks which gives the maximum hardness. On the other hand, magnetic properties correlate with the later stages of the precipitation. In particular, the imaginary part of the magnetic susceptibility is related to macroscopic formation of precipitates. The imaginary part of the magnetic susceptibility of the alloys seems to be generated by eddy current loss. The imaginary part of the magnetic susceptibility increases monotonically with aging time but it may decrease for extensive aging treatments beyond 3,600 ks.

  16. [Study on the age-hardenable silver alloy (3 rd report). III. On the ageing process of dental Ag-Pd-Cu-Au alloy (author's transl)].

    PubMed

    Ota, M; Hisatsune, K; Yamane, M

    1975-05-01

    The precipitation hardening process of a dental silver base alloy, Ag-28 Pd-10 Cu-12 wt % Au, was studied by means of X-ray diffraction, hardness measurement and metallographic observations. After solution treatment at 900 degrees C for 30 min, specimens were subjected to anisothermal annealing at the rate of 1 degrees C/min. PdCu ordered phase and alpha2 solid solution (Ag rich phase) precipitated hetelogeneously at the grain boundaries and then grew up into each grain. Drastic increase in hardness was recognized with the spread of nodular region. Electron microscopic observation of these precipitates showed very fine lamellar structure. It is concluded that the age hardening of this alloy could be attributed to this grain boundary precipitation and the softening at the overaged stage to the second grain boundary reaction which produced very coarse lamellar structure. PMID:1058263

  17. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... Hardening of the arteries often occurs with aging. As you grow older, ... narrows your arteries and makes them stiffer. These changes ...

  18. The effects of solution treatment on the mechanical properties of age-hardened A-286 bar stock at elevated and cryogenic temperature

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical properties are presented of solution treated and age hardened A-286 corrosion resistant steel bar stock. Material solution treated at 899 C or 982 C, each followed by an age hardening treatment of 718 C, was evaluated. Test specimens manufactured from 1.50 inch (3.81 cm) diameter bar stock were tested at temperatures from +649 C to -253 C. The test data indicated excellent tensile, yield, elongation and reduction-in-area properties at all testing temperatures for both solution treated and aged materials. Cryogenic temperature notched tensile, impact, and shear tests indicated excellent notch strength, ductility, and shear values. There was very little difference in the mechanical properties of the two solution treated and aged materials. The only exception was that the 962 C solution treated and aged material had superior stress rupture properties at 649 C.

  19. Prolonged exposure to low levels of aluminum leads to changes associated with brain aging and neurodegeneration.

    PubMed

    Bondy, Stephen C

    2014-01-01

    Aluminum is one of the most common metal elements in the earth's crust. It is not an essential element for life and has commonly been thought of as a rather inert and insoluble mineral. Therefore, it has often been regarded as not posing a significant health hazard. In consequence, aluminum-containing agents been used in many food processing steps and also in removal by flocculation of particulate organic matter from water. In recent years, acid rain has tended to mobilize aluminum-containing minerals into a more soluble form, ionic Al(3+), which has found their way into many reservoirs that constitute residential drinking water resources. As a result, the human body burden of aluminum has increased. Epidemiological studies suggest that aluminum may not be as innocuous as was previously thought and that aluminum may actively promote the onset and progression of Alzheimer's disease. Epidemiological data is strengthened by experimental evidence of aluminum exposure leading to excess inflammatory activity within the brain. Such apparently irrelevant immune activity unprovoked by an exogenous infectious agent characterizes the aging brain and is even more pronounced in several neurodegenerative diseases. The causation of most of these age-related neurological disorders is not understood but since they are generally not genetic, one must assume that their development is underlain by unknown environmental factors. There is an increasing and coherent body of evidence that implicates aluminum as being one such significant factor. Evidence is outlined supporting the concept of aluminum's involvement in hastening brain aging. This acceleration would then inevitably lead to increased incidence of specific age-related neurological diseases. PMID:24189189

  20. Pulse wave velocity and age- and gender-dependent aortic wall hardening in fowl

    PubMed Central

    Ruiz-Feria, Ciro A.; Yang, Yimu; Thomason, Donald B.; White, Jarred; Su, Guibin; Nishimura, Hiroko

    2009-01-01

    Before sexual maturation, chickens (Gallus gallus) show high blood pressure (BP) and neointimal plaques in the lower abdominal aortae (AbA). We investigated age/sex-related changes in pulse wave velocity (PWV), elastin, collagen, and protein levels in AbA, and cardiac morphology to determine whether PWV increases during incremental increases in BP of maturing fowl, while arterial stiffness becomes dominant with aging. PWV (m/s) was significantly greater in male chicks (6-7 wk, 9.3 ± 0.8; females, 6.1 ± 0.5) and remained high in cockerels (13 wk), young (27-28 wk), and adults (44-66 wk). PWV increased in prepubertal pullets (10.0 ± 0.9), dropped significantly in young hens, and remained low in adults. In contrast, medial thickness, protein levels, and collagen levels increased, while elastin/collagen ratios decreased, with maturation/aging. Males had heavier ventricular mass and thicker ventricular walls than females at all ages; left ventricular thickness decreased with maturation/aging. Thus, sustained high BP may have caused progressive medial hypertrophy, increased aortic rigidity, and enlarged hearts with left ventricular dilation. PWV of AbA was already greater in male chicks at an age when both sexes have similar collagen levels and low protein levels, suggesting that a factor other than structural stiffness may be an important determinant of PWV. PMID:19689927

  1. Overcoming residual stresses and machining distortion in the production of aluminum alloy satellite boxes.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    Distortion frequently occurs during machining of age hardening aluminum alloys due to residual stresses introduced during the quenching step in the heat treatment process. This report quantifies, compares, and discusses the effectiveness of several methods for minimizing residual stresses and machining distortion in aluminum alloys 7075 and 6061.

  2. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  3. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H. W.; Farahmand, B.; Rioja, R.

    2003-01-01

    This viewgraph report presents an examination of the fracture toughness of aluminum-lithium alloy C458 for use in cryotank structures. Topics cover include: cryogenics, alloy composition, strengthing precipitates in C458, cryogenic fracture toughness improvements, design of experiments for measuring aging optimization of C458 plate and effects of aging of properties of C458 plate.

  4. Alloy solution hardening with solute pairs

    DOEpatents

    Mitchell, John W.

    1976-08-24

    Solution hardened alloys are formed by using at least two solutes which form associated solute pairs in the solvent metal lattice. Copper containing equal atomic percentages of aluminum and palladium is an example.

  5. Initial precipitation and hardening mechanism during non-isothermal aging in an Al–Mg–Si–Cu 6005A alloy

    SciTech Connect

    Yang, Wenchao; Ji, Shouxun; Huang, Lanping; Sheng, Xiaofei; Li, Zhou; Wang, Mingpu

    2014-08-15

    The characterization of precipitation and hardening mechanism during non-isothermal aging had been investigated using high resolution transmission electron microscopy for an Al–Mg–Si–Cu 6005A alloy. It was proposed that the needle-shaped β″ precipitates with a three-dimension coherency strain-field and an increased number density in the Al matrix provided the maximum strengthening effect for the Al–Mg–Si–Cu 6005A alloy. Simultaneously, it was also found that the formation and evolution of clusters in the early precipitation were associated with the vacancy binding energy, during which Si atoms played an important role in controlling the numbers density of Mg/Si co-clusters, and the excess Si atoms provided the increased number of nucleation sites for the subsequent precipitates to strengthen and improve the precipitation rate. Finally, based on the experimental observation and theoretical analysis, the precipitation sequence during the early precipitation in the Al–Mg–Si–Cu 6005A alloy was proposed as: supersaturated solid solution → Si-vacancy pairs, Mg-vacancy pairs and Mg clusters → Si clusters, and dissolution of Mg clusters → Mg atoms diffusion into the existing Si clusters → Mg/Si co-clusters → GP zone. - Highlights: • β″ precipitates provide the maximum strengthening effect for the 6005A alloy. • Si atoms play an important role in controlling the numbers of Mg/Si co-clusters. • The early aging sequence is deduced based on the solute-vacancy binding energy.

  6. Evaluation of Solute Clusters Associated with Bake-Hardening Response in Isothermal Aged Al-Mg-Si Alloys Using a Three-Dimensional Atom Probe

    NASA Astrophysics Data System (ADS)

    Aruga, Yasuhiro; Kozuka, Masaya; Takaki, Yasuo; Sato, Tatsuo

    2014-12-01

    Temporal changes in the number density, size distribution, and chemical composition of clusters formed during natural aging at room temperature and pre-aging at 363 K (90 °C) in an Al-0.62Mg-0.93Si (mass pct) alloy were evaluated using atom probe tomography. More than 10 million atoms were examined in the cluster analysis, in which about 1000 clusters were obtained for each material after various aging treatments. The statistically proven records show that both number density and the average radius of clusters in pre-aged materials are larger than in naturally aged materials. It was revealed that the fraction of clusters with a low Mg/Si ratio after natural aging for a short time is higher than with other aging treatments, regardless of cluster size. This indicates that Si-rich clusters form more easily after short-period natural aging, and that Mg atoms can diffuse into the clusters or possibly form another type of Mg-Si cluster after prolonged natural aging. The formation of large clusters with a uniform Mg/Si ratio is encouraged by pre-aging. It can be concluded that an increase of small clusters with various Mg/Si ratios does not promote the bake-hardening (BH) response, whereas large clusters with a uniform Mg/Si ratio play an important role in hardening during the BH treatment at 443 K (170 °C).

  7. Evaluation of Solute Clusters Associated with Bake-Hardening Response in Isothermal Aged Al-Mg-Si Alloys Using a Three-Dimensional Atom Probe

    NASA Astrophysics Data System (ADS)

    Aruga, Yasuhiro; Kozuka, Masaya; Takaki, Yasuo; Sato, Tatsuo

    2014-09-01

    Temporal changes in the number density, size distribution, and chemical composition of clusters formed during natural aging at room temperature and pre-aging at 363 K (90 °C) in an Al-0.62Mg-0.93Si (mass pct) alloy were evaluated using atom probe tomography. More than 10 million atoms were examined in the cluster analysis, in which about 1000 clusters were obtained for each material after various aging treatments. The statistically proven records show that both number density and the average radius of clusters in pre-aged materials are larger than in naturally aged materials. It was revealed that the fraction of clusters with a low Mg/Si ratio after natural aging for a short time is higher than with other aging treatments, regardless of cluster size. This indicates that Si-rich clusters form more easily after short-period natural aging, and that Mg atoms can diffuse into the clusters or possibly form another type of Mg-Si cluster after prolonged natural aging. The formation of large clusters with a uniform Mg/Si ratio is encouraged by pre-aging. It can be concluded that an increase of small clusters with various Mg/Si ratios does not promote the bake-hardening (BH) response, whereas large clusters with a uniform Mg/Si ratio play an important role in hardening during the BH treatment at 443 K (170 °C).

  8. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-04-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  9. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  10. Effect of aging on aluminum hydroxide complexes in dilute aqueous solutions

    USGS Publications Warehouse

    Smith, Ross Wilbert; Hem, John David

    1972-01-01

    Aqueous aluminum solutions containing 4?10 -5 mole/liter aluminum and a constant total ionic strength of 10 -2, but with varying ratios of hydroxide to aluminum (OH:Al), were prepared. Progress of these solutions toward equilibrium conditions over aging periods of as much as 2 years was studied by determining the composition and pH of the solutions at various time intervals. The solutions, after mixing, were supersaturated with respect to both crystalline and amorphous forms of aluminum oxides and aluminum hydroxides. The compositions of the solutions were determined by use of a timed colorimetric analytical procedure which allowed the estimation of three separate forms of aluminum that have been designated Al a, Al b, and Al c. Form Al a appeared to be composed of monomeric species such as Al(H20)6+3, Al(OH)(H20)5+2, Al(OH)2(H20)4 +I and Al(OH)4-. Form Al b was polynuclear material containing perhaps 20-400 aluminum atoms per structure. It appeared to be a metastable material. Form Al c was composed of relatively large, microcrystalline, clearly solid AI(OH)3 particles. For each OH :Al ratio, the concentration of Al a remained constant with aging time, Al b decreased, and Al c increased. It appeared that Al b particles were increasing in size and ultimately were converted to Al c particles. After a few weeks' aging, Al c particles had the structure of gibbsite. In all solutions, equilibrium was only very slowly achieved, and the time required depended on the OH:Al ratio and how rapidly the solution was initially prepared (mixing time). Lower ratios caused a slower approach to equilibrium; sometimes equilibrium was not achieved even after several years' aging. The more slowly base was initially added (to obtain the proper OH:Al ratio), the more slowly was equilibrium approached. Ultimate equilibrium values of dissolved aluminum concentration and pH were consistent with known thermodynamic data on monomeric aluminum species. From data determined during the aging

  11. Effect of reinforcing particle type on morphology and age-hardening behavior of Al–4.5 wt.% Cu based nanocomposites synthesized through mechanical milling

    SciTech Connect

    Mostaed, A.; Saghafian, H.; Mostaed, E.; Shokuhfar, A.; Rezaie, H.R.

    2013-02-15

    The effects of reinforcing particle type (SiC and TiC) on morphology and precipitation hardening behavior of Al–4.5%Cu based nanocomposites synthesized via mechanical milling were investigated in the current work. In order to study the microstructure and morphology of mechanically milled powder, X-ray diffraction technique, scanning electron microscopy and high resolution transmission electron microscopy were utilized. Results revealed that at the early stages of mechanical milling, when reinforcing particles are polycrystal, the alloying process is enhanced more in the case of using the TiC particles as reinforcement. But, at the final stages of mechanical milling, when reinforcing particles are single crystal, the alloying process is enhanced more in the case of using the SiC ones. Transmission electron microscopy results demonstrated that Al–4.5 wt.%Cu based nanocomposite powders were synthesized and confirmed that the mutual diffusion of aluminum and copper occurs through the interfacial plane of (200). The hardness results showed that not only does introducing 4 vol.% of reinforcing particles (SiC or TiC) considerably decrease the porosity of the bulk composite samples, but also it approximately doubles the hardness of Al–4.5 wt.%Cu alloy (53.4 HB). Finally, apart from TEM and scanning electron microscopy observation which are localized, a decline in hardness in the TiC and SiC contained samples, respectively, after 1.5 and 2 h aging time at 473 K proves the fact that the size of SiC particles is smaller than the size of the TiC ones. - Highlights: ► HRTEM results show mutual diffusion of Al and Cu occurs through the (200) planes. ► TiC particles enhance alloying process more than the SiC ones at the early stages of MM. ► SiC particles enhance alloying process more than the TiC ones at the final stages of MM.

  12. An Investigation into the Effect of Aging on the Forming Limit Diagram of 6063 Aluminum Alloy

    SciTech Connect

    Hosseini, S. M.; Hosseimpour, S. J.; Nourouzi, S.; Gorji, A. H.

    2011-01-17

    In this study, the effect of ageing on the forming limit diagram of a commercially available 6063 aluminum alloy has been investigated. For this purpose, initially the specimens have been aged at 200 deg. C and at various times. The hardness tests have been carried out and the hardness-aging time curve has been obtained for this alloy. Moreover, the mechanical properties were determined by tensile test. Then, the forming limit diagrams have been achieved by using the out-of-plane formability test method at four different conditions containing: annealed, under-aged, peak-aged, and over-aged. The results indicate that in comparing with the annealed condition the FLD{sub 0} decreases significantly from the under-aged condition to the peak-aged condition and increases slightly from the peak-aged condition to the over-aged condition.

  13. Effect of aging on mechanical properties of aluminum-alloy rivets

    NASA Technical Reports Server (NTRS)

    Roop, Frederick C

    1941-01-01

    Curves and tabular data present the results of strength tests made during and after 2 1/2 years of aging on rivets and rivet wire of 3/16-inch nominal diameter. The specimens were of aluminum alloy: 24s, 17s, and a17s of the duralumin type and 53s of the magnesium-silicide type.

  14. Effect of aging on mechanical properties of aluminum-alloy rivets

    NASA Technical Reports Server (NTRS)

    Roop, Frederick C

    1941-01-01

    Curves and tabular data present the results of strength tests made during and after 2 1/2 years of aging on rivets and rivet wire of 3/16-inch nominal diameter. The specimens were of aluminum alloy: 24S, 17S, and A17S of the duralumin type and 53S of the magnesium-silicide type.

  15. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Rioja, R.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 (Al-1.0 Li-4.0 Cu-0.4 Mg-0.4 Ag-0.12 Zr) for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. These newer alloys generally have lithium content less than 2 wt. % and their composition and processing have been carefully tailored to increase the toughness and reduce the mechanical property anisotropy of the earlier generation alloys such 2090 and 8090. Alloy processing, particularly the aging treatment, has a significant influence on the strength-toughness combinations and their dependence on service environments for aluminum-lithium alloys. Work at NASA Marshall Space Flight Center on alloy 2195 has shown that the cryogenic toughness can be improved by employing a two-step aging process. This is accomplished by aging at a lower temperature in the first step to suppress nucleation of the strengthening precipitate at sub-grain boundaries while promoting nucleation in the interior of the grains. Second step aging at the normal aging temperature results in precipitate growth to the optimum size. A design of experiments aging study was conducted for plate. To achieve the T8 temper, Alloy C458 (Al-1.8 Li-2.7 Cu-0.3 Mg- 0.08 Zr-0.3 Mn-0.6 Zn) is typically aged at 300 F for 24 hours. In this study, a two-step aging treatment was developed through a comprehensive 24 full factorial design of experiments study and the typical one-step aging used as a reference. Based on the higher lithium content of C458 compared with 2195, the first step aging temperature was varied between 175 F and 250 F. The second step aging temperatures was

  16. Quench-age method for the fabrication of niobium-aluminum superconductors

    DOEpatents

    Pickus, Milton R.; Ciardella, Robert L.

    1978-01-01

    A flexible Nb.sub.3 Al superconducting wire is fabricated from a niobium-aluminum composite wire by heating to form a solid solution which is retained at room temperature as a metastable solid solution by quenching. The metastable solid solution is then transformed to the stable superconducting A-15 phase by low temperature aging. The transformation induced by aging can be controlled to yield either a multifilamentary or a solid A-15 core surrounded by ductile niobium.

  17. Aging effects on the fracture toughness of SiC whisker reinforced 2XXX aluminum alloys

    NASA Technical Reports Server (NTRS)

    Ratnaparkhi, P. L.; Rack, H. J.

    1989-01-01

    The effect of aging (at 150 C) time on the fracture toughness behavior of a 2XXX alloy (Al-3.55Cu-1.29Mg-0.01Fe-trace Mn) reinforced with 5 vol pct F-8 SiC whiskers was investigated by measuring hardness and electrical conductivity followed by fracture toughness tests on center-cracked specimens. The ageing time-hardening response plots showed that, independent of whisker orientation, the initial rapid increase in hardness was followed by a more gradual increase, with a broad hardness peak between 32 and 128 hrs of aging. Coincident with the hardness changes, the electrical conductivity initially decreased, reached a minimum, and then increased at aging times beyond 32 hrs. Examination by SEM indicated that the initial increase in hardness and decrease in conductivity was due to the GPB zone formation, while the subsequent increase in electrical conductivity and decrease in hardness (overaging) was due to S nucleation and growth.

  18. Mechanical properties and microstructure of 6061 aluminum alloy severely deformed by ARB process and subsequently aged at low temperatures

    NASA Astrophysics Data System (ADS)

    Terada, Daisuke; Kaneda, Yoma; Horita, Zenji; Matsuda, Kenji; Hirosawa, Shoichi; Tsuji, Nobuhiro

    2014-08-01

    In order to clarify the aging behavior in ultrafine grained (UFG) Al alloys, a commercial Al-Mg-Si alloy was severely deformed by accumulative roll-bonding (ARB) process and subsequently aged at 100°C or 170°C. The age-hardening behavior and microstructure change during aging were investigated. At 170 °C, age-hardening was observed in solution treated (ST) specimens, but solution-treated and ARB-processed specimens were not hardened by aging. On the other hand, the hardness of the both ST specimen and ARB-processed specimen increased by aging at 100°C. From TEM observation, it was found that the ARB- processed specimen had an ultrafine lamellar boundary structure and the structure was kept during aging at 170°C and 100°C. In the ST specimen aged at 170°C, fine precipitates were observed within coarse grains. In the specimen ARB-processed and subsequently aged at 170°C, coarser precipitates were observed within ultrafine grains and on grain boundaries. It was considered that the reason why the hardness of the specimens ARB-processed and subsequently aged did not increase was coarsening of precipitates. In the specimens aged at 100°C, obvious precipitates were not observed, but clusters Mg and Si seemed to form during the aging, leading to the increase in the hardness of the specimen. From the results, it was suggested that aging at low temperatures could improve mechanical properties of Al alloys through combining grain refinement and precipitation hardening.

  19. Modeling dynamic strain aging of aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Dawei

    This thesis presents atomistic studies and continuum modeling of solute clustering and solute diffusion in Al-Mg alloys, which are considered elements of the mechanism of dynamic strain aging (DSA). Solute clustering in Al-Mg binary alloys is first studied by means of Monte-Carlo simulations. In the undistorted lattice, Mg has a tendency to form a coherent phase. The binding energy of this structure is rather low and it dissolves at room temperature when only dynamic associations of doublets or triples of solute atoms are observed. In presence of dislocations and at room temperature, Mg clusters at cores forming the coherent phase observed in the undistorted lattice at lower temperatures. The size, shape and structure of the cluster cannot be predicted by elementary calculations based on the pressure field generated by the unclustered dislocation. Then diffusion for Mg in Al-Mg alloys is investigated by Molecular Statics and the Nudged Elastic Band method. The activation energy for diffusion of Mg in the bulk is evaluated in the dilute solution limit for the nearest neighbor and the ring mechanisms. It is concluded that bulk diffusion at low and moderate temperatures must be assisted by vacancies. Further, diffusion of Mg along the core of edge, 60° and screw dislocations is studied. The vacancy formation energy in the core and the migration energy for vacancy-assisted Mg is evaluated for a large number of diffusion paths in the core region. The analysis shows that pipe diffusion; which is currently considered as the leading mechanism responsible for dynamic strain aging in these alloys, is too slow in absence of excess vacancies. Finally, the time-dependent Mg solute clustering process is studied using a continuum model calibrated based on atomistic information. The solute atmosphere around an edge dislocation is evaluated in terms of a chemical potential gradient, which is obtained from Monte-Carlo simulations. The solute clustering process is modeled by coupled

  20. Ageing behaviour of an Fe-20Ni-1.8Mn-1.6Ti-0.59Al (wt%) maraging alloy: clustering, precipitation and hardening

    SciTech Connect

    Pereloma, E.V. . E-mail: elena.pereloma@spme.monash.edu.au; Shekhter, A.; Miller, M.K.; Ringer, S.P.

    2004-11-08

    Changes in the solute distribution as well as the evolution of precipitation, microstructure and mechanical properties have been studied in an experimental maraging Fe-20Ni-1.8Mn-1.5Ti-0.59Al (wt%) alloy during ageing at 550 deg C. An initial hardening reaction within 5 s is reported, which is remarkable in terms of extent and rapidity. This strengthening was caused by the formation of complex multi-component atomic co-clusters containing primarily Ni-Ti-Al as well as some Mn. This cluster strengthened condition produced the optimum toughness observed throughout the ageing sequence. After 60 s ageing, the appearance of discrete precipitation of needle-shaped {eta}-Ni{sub 3}Ti particles was associated with a second rise in hardness towards an eventual peak at 600 s. This precipitation hardening was accompanied by an increase in tensile strength and a decrease in ductility. A reverse transformation of martensite to austenite occurs progressively during ageing and this contributes to the initial and secondary softening.

  1. Structural improvement of age-hardened gypsum-treated bauxite red mud waste using readily decomposable phyto-organics

    NASA Astrophysics Data System (ADS)

    Harris, Mark Anglin

    2009-02-01

    Several years (7) after incidental lithification by added gypsum, the effect of crushing and phyto-organics on some physical properties of red mud wastes (RMW) was examined under laboratory conditions. It was hypothesized that mechanically breaking up the hardened masses would increase their permeability. However, on the contrary, crushing these rock-hard masses into <2-mm particles did not increase permeability. A phyto-organic treatment on the other hand greatly improved permeability of the crushed entities such that infiltration rates increased from 0 to 10 cm/h. After 24 weeks of incubation, the structure of the newly formed phyto-organically treated gypsum-hardened RMW aggregates was also substantially improved over that of the controls, as a >3-fold increase in resistance to disintegration during wet sieving was exhibited by the phyto-organically treated samples. The increase in water infiltration by combining crushing with phyto-organic applications was ascribed to a decrease in particle dispersion, creating more stable clay clusters, which in turn stabilized channels and pores. Conversely, it was concluded that the singular crushing of gypsum-hardened bauxite waste in the waste dumps is potentially wasteful and ineffective.

  2. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  3. Comparative study of structure formation and mechanical behavior of age-hardened Ti–Nb–Zr and Ti–Nb–Ta shape memory alloys

    SciTech Connect

    Inaekyan, K.; Brailovski, V.; Prokoshkin, S.; Pushin, V.; Dubinskiy, S.; Sheremetyev, V.

    2015-05-15

    This work sets out to study the peculiar effects of aging treatment on the structure and mechanical behavior of cold-rolled and annealed biomedical Ti–21.8Nb–6.0Zr (TNZ) and Ti–19.7Nb–5.8Ta (TNT) (at.%) shape memory alloys by means of transmission electron microscopy, X-ray diffractometry, functional fatigue and thermomechanical testing techniques. Dissimilar effects of aging treatment on the mechanical behavior of Zr- and Ta-doped alloys are explained by the differences in the ω-phase formation rate, precipitate size, fraction and distribution, and by their effect on the alloys' critical stresses and transformation temperatures. Even short-time aging of the TNZ alloy leads to its drastic embrittlement caused by “overaging”. On the contrary, during aging of the TNT alloy, formation of finely dispersed ω-phase precipitates is gradual and controllable, which makes it possible to finely adjust the TNT alloy functional properties using precipitation hardening mechanisms. To create in this alloy nanosubgrained dislocation substructure containing highly-dispersed coherent nanosized ω-phase precipitates, the following optimum thermomechanical treatment is recommended: cold rolling (true strain 0.37), followed by post-deformation annealing (600 °C, 15–30 min) and age-hardening (300 °C, 30 min) thermal treatments. It is shown that in TNT alloy, pre-transition diffraction effects (diffuse reflections) can “mask” the β-phase substructure and morphology of secondary phases. - Highlights: • TNZ alloy is characterized by much higher ω-phase precipitation rate than TNT alloy. • Difference in precipitation rates is linked to the difference in Zr and Ta diffusion mobility. • Aging of nanosubgrained TNZ alloy worsens its properties irrespective of the aging time. • Aging time of nanosubgrained TNT alloy can be optimized to improve its properties.

  4. Influence of deformation ageing treatment on microstructure and properties of aluminum alloy 2618

    SciTech Connect

    Wang Jianhua Yi Danqing; Su Xuping; Yin Fucheng

    2008-07-15

    The effects of deformation ageing treatment (DAT) on the microstructure and properties of aluminum alloy 2618 were investigated. The alloy was subjected to deformation ageing treatment which included solution treating at 535 deg. C quenching into water at room-temperature, cold rolling (10%) and further ageing to peak hardness level at 200 deg. C. The electron microscopic studies revealed that the treatment affects the ageing characteristics and the coarsening of ageing phase (S') at elevated-temperature. The dislocation-precipitate tangles substructure couldn't be found in alloy 2618. The tensile and hardness tests showed that deformation-ageing treatment causes a significant improvement in tensile strength and hardness to alloy 2618 at room- and elevated-temperature.

  5. Influence of aging on quench sensitivity effect of 7055 aluminum alloy

    SciTech Connect

    Liu, S.D. Zhang, X.M.; Chen, M.A.; You, J.H.

    2008-01-15

    The influence of aging on quench sensitivity effect of 7055 aluminum alloy was investigated by means of tensile properties and electrical conductivity tests. The microstructures were characterized by optical microscopy (OM) and transmission electron microscopy (TEM). Compared with single aging, duplex aging led to higher mechanical properties and lower electrical conductivity of the air quenched alloy, thus reduced the quench sensitivity effect. This was attributed to the elimination of negative effects due to loss of vacancies during slow quenching by duplex aging, which resulted in a higher density of stable G.P. zones in the matrix. Within the studied temperature 20-100 deg. C, a higher temperature pre-aging was favorable for reducing the quench sensitivity effect and the optimal duplex aging was 100 deg. C/24 h + 121 deg. C/24 h in this work.

  6. An Extended Age-Hardening Model for Al-Mg-Si Alloys Incorporating the Room-Temperature Storage and Cold Deformation Process Stages

    NASA Astrophysics Data System (ADS)

    Myhr, Ole Runar; Grong, Øystein; Schäfer, Carmen

    2015-12-01

    In this article, a new age-hardening model for Al-Mg-Si alloys is presented (named NaMo-Version 2), which takes into account the combined effect of cold deformation and prolonged room-temperature storage on the subsequent response to artificial aging. As a starting point, the original physical framework of NaMo-Version 1 is revived and used as a basis for the extension. This is permissible, since a more in-depth analysis of the underlying particle-dislocation interactions confirms previous expectations that the simplifying assumption of spherical precipitates is not crucial for the final outcome of the calculations, provided that the yield strength model is calibrated against experimental data. At the same time, the implementation of the Kampmann-Wagner formalism means that the different microstructure models can be linked together in a manner that enforces solute partitioning and competition between the different hardening phases which form during aging ( e.g., clusters, β″ and β'). In a calibrated form, NaMo-Version 2 exhibits a high degree of predictive power, as documented by comparison with experiments, using both dedicated nanostructure and yield strength data as a basis for the validation. Hence, the model is deemed to be well-suited for simulation of thermomechanical processing of Al-Mg-Si alloys involving cold-working operations like sheet forming and stretch bending in combination with heat treatment and welding.

  7. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Rioja, R.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 (Al-1.0 Li-4.0 Cu-0.4 Mg-0.4 Ag-0.12 Zr) for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. These newer alloys generally have lithium content less than 2 wt. % and their composition and processing have been carefully tailored to increase the toughness and reduce the mechanical property anisotropy of the earlier generation alloys such 2090 and 8090. Alloy processing, particularly the aging treatment, has a significant influence on the strength-toughness combinations and their dependence on service environments for aluminum-lithium alloys. Work at NASA Marshall Space Flight Center on alloy 2195 has shown that the cryogenic toughness can be improved by employing a two-step aging process. This is accomplished by aging at a lower temperature in the first step to suppress nucleation of the strengthening precipitate at sub-grain boundaries while promoting nucleation in the interior of the grains. Second step aging at the normal aging temperature results in precipitate growth to the optimum size. A design of experiments aging study was conducted for plate. To achieve the T8 temper, Alloy C458 (Al-1.8 Li-2.7 Cu-0.3 Mg-0.08 Zr-0.3 Mn-0.6 Zn) is typically aged at 300F for 24hours. In this study, a two-step aging treatment was developed through a comprehensive 2(exp 4) full factorial design of experiments study and the typical one-step aging used as a reference. Based on the higher lithium content of C458 compared with 2195, the first step aging temperature was varied between 175F and 250F. The second step aging temperatures was

  8. Low levels of aluminum can lead to behavioral and morphological changes associated with Alzheimer's disease and age-related neurodegeneration.

    PubMed

    Bondy, Stephen C

    2016-01-01

    Aluminum (Al) is a very common component of the earth's mineral composition. It is not essential element for life and is a constituent of rather inert minerals. Therefore, it has often been regarded as not presenting a significant health hazard. As a result, aluminum-containing agents been used in the preparation of many foodstuffs processing steps and also in elimination of particulate organic matter from water. More recently, the reduced pH of bodies of water resulting from acid rain has led to mobilization of aluminum-containing minerals into a more soluble form, and these have thus entered residential drinking water resources. By this means, the body burden of aluminum in humans has increased. Epidemiological and experimental findings indicate that aluminum is not as harmless as was previously thought, and that aluminum may contribute to the inception and advancement of Alzheimer's disease. Epidemiological data is reinforced by indications that aluminum exposure can result in excess inflammatory activity within the brain. Activation of the immune system not initiated by an infectious agent, typifies the aging brain and is even more augmented in several neurodegenerative diseases. The origin of most age-related neurological disorders is generally not known but as they are largely not of genetic derivation, their development is likely triggered by unknown environmental factors. There is a growing and consistent body of evidence that points to aluminum as being one such significant influence. Evidence is presented that reinforces the likelihood that aluminum is a factor speeding the rate of brain aging. Such acceleration would inevitably enlarge the incidence of age-related neurological diseases. PMID:26687397

  9. Aging of an aluminum alloy resulting from variations in the cooling rate

    SciTech Connect

    Cavazos, J.L.; Colas, R.

    1999-10-01

    The effect that the rate of cooling after solubilization exerts on the aging behavior of an aluminum heat treatable alloy was studied. Bars of the alloy were heated in a box furnace for solubilization, and after this was achieved they were cooled to room temperature by placing one end in a shallow tank of water. Thermal evolution along the bar was registered with the aid of thermocouples connected to a PC-based data logging system. Small samples were cut from the bars and aged for different times and temperatures. Results from microhardness tests indicate that peak hardness, at a given aging temperature, augments with the increase of the cooling rate until a certain value is achieved, above which the hardness remains constant. This feature was found to be due to precipitation taking place at the lower cooling rates.

  10. Lead isotopic ages of chondrules and calcium-aluminum-rich inclusions.

    PubMed

    Amelin, Yuri; Krot, Alexander N; Hutcheon, Ian D; Ulyanov, Alexander A

    2002-09-01

    The lead-lead isochron age of chondrules in the CR chondrite Acfer 059 is 4564.7 +/- 0.6 million years ago (Ma), whereas the lead isotopic age of calcium-aluminum-rich inclusions (CAIs) in the CV chondrite Efremovka is 4567.2 +/- 0.6 Ma. This gives an interval of 2.5 +/- 1.2 million years (My) between formation of the CV CAIs and the CR chondrules and indicates that CAI- and chondrule-forming events lasted for at least 1.3 My. This time interval is consistent with a 2- to 3-My age difference between CR CAIs and chondrules inferred from the differences in their initial 26Al/27Al ratios and supports the chronological significance of the 26Al-26Mg systematics. PMID:12215641

  11. Effect of thermal treatment and ageing on IR transmission and visible photoluminescence of nanostructured aluminum oxyhydroxide

    NASA Astrophysics Data System (ADS)

    Karlash, A. Yu; Skryshevsky, V. A.; Khodan, A. N.; Kanaev, A. V.; Gayvoronsky, V. Ya

    2012-09-01

    IR transmission and visible photoluminescence (PL) were studied in raw nanoporous aluminum oxyhydroxide (NOA) and in samples after thermal treatment at different temperatures. Structural and chemical modifications of the NOA sample were related to the water content and adsorption/desorption process at the surface. The differences observed in the FTIR spectra in vacuum and after ageing of the samples can be explained by the effects of molecular water and OH- groups on the stability of the low-temperature phases of NOA. A considerable increase in PL intensity and spectrum expansion to longer wavelengths were observed in all NOA samples after water desorption. This was accompanied by strong changes in the PL decay kinetics. Quenching of the fast luminescent decay and low-energy transitions in aged samples were observed after ageing of the samples. Partial passivation of the NOA surface and defective sites under ambient conditions is discussed.

  12. Microstructure and aging behavior of conventional and nanocrystalline aluminum-copper-magnesium alloys with scandium additions

    NASA Astrophysics Data System (ADS)

    Zuniga, Alejandro

    The influence of small amounts of scandium (0.15 and 0.3 wt.%) on the microstructure, aging behavior and mechanical properties of 2618 (Al-Cu-Mg-Fe-Ni) and C416 (Al-Cu-Mg-Ag-Mn) alloys was studied. It was observed the overall precipitation sequence and the general morphology of the aging curve were not affected by the addition of small amounts of Sc. It was also observed that a separate population of small Al3Sc particles improved the aging response and mechanical properties of low-Cu, low-Sc Al-Cu-Mg alloys, while the formation of Al5-8Cu7-4Sc particles resulted in a decrease of the mechanical properties in high-Cu Sc-containing alloys. The Sc-modified with the best aging response (2618 + 0.15 % Sc) was cryomilled in order to produce Al-Cu-Mg-Fe-Ni-Sc nanocrystalline powders. Bulk nanocrystalline samples were consolidated from the cryomilled powder using three different techniques: hot isostatic pressing and extrusion, spark plasma sintering, cold spraying. The influence of consolidation technique on the microstructure, aging behavior and mechanical properties was analyzed. The extruded and spark plasma sintered Al-Cu-Mg-Fe-Ni-Sc nanocrystalline samples presented a bimodal grain structure consisting of coarse-grained regions located at the inter-particle region, and nanocrystalline regions at the particle interiors. The aging behavior of the nanocrystalline Al-Cu-Mg-Fe-Ni-Sc alloy was characterized by softening instead of hardening. This behavior was rationalized on the basis of changes in the precipitation processes that occur in the nanocrystalline state. On the other hand, the cold spray process promoted the formation of truly nanocrystalline coatings. The mechanisms influencing the coating formation of conventional and nanocrystalline Al-Cu-Mg-Fe-Ni-Sc samples were analyzed.

  13. Springback compensation algorithm for tool design in creep age forming of large aluminum alloy plate

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolong; Zhan, Lihua; Huang, Minghui

    2013-12-01

    The creep unified constitutive equations, which was built based on the age forming mechanism of aluminum alloy, was integrated with the commercial finite element analysis software MSC.MARC via the user defined subroutine, CREEP, and the creep age forming process simulations for7055 aluminum alloy plate parts were conducted. Then the springback of the workpiece after forming was calculated by ATOS Professional Software. Based on the combination between simulation results and calculation of springback by ATOS for the formed plate, a new weighted springback compensation algorithm for tool surface modification was developed. The compensate effects between the new algorithm and other overall compensation algorithms on the tool surface are compared. The results show that, the maximal forming error of the workpiece was reduced to below 0.2mm after 5 times compensations with the new weighted algorithm, while error rebound phenomenon occurred and the maximal forming error cannot be reduced to 0.3mm even after 6 times compensations with fixed or variable compensation coefficient, which are based on the overall compensation algorithm.

  14. Precipitation sequence in friction stir weld of 6063 aluminum during aging

    SciTech Connect

    Sato, Y.S.; Kokawa, Hiroyuki; Enomoto, Masatoshi; Jogan, Shigetoshi; Hashimoto, Takenori

    1999-12-01

    The precipitation sequence in friction stir weld of 6063 aluminum during postweld aging, associated with Vickers hardness profiles, has been examined by transmission electron microscopy. Friction stir welding produces a softened region in the weld, which is characterized by dissolution and growth of the precipitates. The precipitate-dissolved region contains a minimum hardness region in the as-welded condition. In the precipitate-dissolved region , postweld aging markedly increases the density of strengthening precipitates and leads to a large increase in hardness. On the other hand, aging forms few new precipitates in the precipitate-coarsened region, which shows a slight increase in hardness. The postweld aging at 443 K for 43.2 ks (12 hours) gives greater hardness in the overall weld than in the as-received base material and shifts the minimum hardness from the as-welded minimum hardness region t the precipitate-coarsened region. These hardness changes are consistent with the subsequent precipitation behavior during postweld aging. The postweld solution heat treatment (SHT) and aging achieve a high density of strengthening precipitates and bring a high hardness homogeneously in the overall weld.

  15. Correlating outdoor exposure with accelerated aging tests for aluminum solar reflectors

    NASA Astrophysics Data System (ADS)

    Wette, Johannes; Sutter, Florian; Fernández-García, Aránzazu

    2016-05-01

    Guaranteeing the durability of concentrated solar power (CSP) components is crucial for the success of the technology. The reflectors of the solar field are a key component of CSP plants, requiring reliable methods for service lifetime prediction. So far, no proven correlations exist to relate accelerated aging test results in climate chambers with relevant CSP exposure sites. In this work, correlations have been derived for selected testing conditions that excite the same degradation mechanisms as for outdoor exposure. Those testing conditions have been identified by performing an extensive microscopic comparison of the appearing degradation mechanisms on reference samples that have been weathered outdoors with samples that underwent a high variety of accelerated aging experiments. The herein developed methodology is derived for aluminum reflectors and future work will study its applicability to silvered-glass mirrors.

  16. Low strain creep and aging of aluminum alloy 2219-T87 sheet

    NASA Technical Reports Server (NTRS)

    Navrotski, G.; Rummler, D. R.

    1981-01-01

    The constant load creep and isothermal aging characteristics of aluminum alloy 2219-T87 sheet have been studied experimentally and analytically in the temperature range 250 to 650 F at stress levels between 2.9 and 4.0 ksi (20 to 283 MPa). Testing variables were closely and automatically monitored. The data generated agree somewhat with the literature data base at lower temperatures, but above 500 F, discrepancies of greater than an order of magnitude in the time to 1% creep strain occur. Good correlation was found with the Larson-Miller parameter as modeled by a second-order polynomial in stress. Constitutive equations for time to 0.1%, 0.2%, 0.5%, and 1.0% creep are given. Information on residual mechanical properties and electrical conductivity is also provided.

  17. Hydrogenation of deformable aluminum alloy semiproducts during water quenching and artificial aging

    NASA Astrophysics Data System (ADS)

    Antipin, V. P.; Tul'Pakova, R. V.

    2007-10-01

    The surface layers of rods made of magnesium-containing aluminum alloys are shown to undergo strong hydrogenation during water quenching. Hydrogenation is detected during vacuum heating after artificial aging (D16 alloy) or long-term storage (V95, AK4-1ch alloys). Very high hydrogen concentrations in the surface layers of semiproducts that appear in regions with a minimum cooling rate during quenching are likely to cause bubble formation on the surface of the heat-treated semiproducts. Compared to the V95 alloy, hydrogen dissolved in the AK4-1ch alloy rods behaves differently during air annealing. Specifically, hydrogen is rapidly absorbed by the degassed rods and is slowly extracted from the saturated rods. This behavior is most likely to be caused by hydrogen-ion entrapment by FeNiAl9 intermetallic particles.

  18. Interactions of aluminum with biochars and oxidized biochars: implications for the biochar aging process.

    PubMed

    Qian, Linbo; Chen, Baoliang

    2014-01-15

    Interactions of aluminum with primary and oxidized biochars were compared to understand the changes in the adsorption properties of aged biochars. The structural characteristics of rice straw-derived biochars, before and after oxidation by HNO3/H2SO4, were analyzed by element composition, FTIR, and XPS. The adsorption of Al to primary biochars was dominated by binding to inorganic components (such as silicon particles) and surface complexation of oxygen-containing functional groups via esterification reactions. Oxidization (aging) introduced carboxylic functional groups on biochar surfaces, which served as additional binding sites for Al(3+). At pH 2.5-3.5, the Al(3+) binding was significantly greater on oxidized biochars than primary biochars. After loading with Al, the -COOH groups anchored to biochar surfaces were transformed into COO(-) groups, and the negative surface charge diminished, which indicated that Al(3+) coordinated with COO(-). Biochar is suggested as a potential adsorbent for removing Al from acidic soils. PMID:24364719

  19. Hydrogen Embrittlement Susceptibility and Hydrogen-Induced Additive Stress of 7050 Aluminum Alloy Under Various Aging States

    NASA Astrophysics Data System (ADS)

    Qi, W. J.; Song, R. G.; Qi, X.; Li, H.; Wang, Z. X.; Wang, C.; Jin, J. R.

    2015-09-01

    Hydrogen embrittlement susceptibility of 7050 aluminum alloy under various aging states has been investigated by means of cathodic hydrogen permeation, slow strain rate test, hydrogen determinator, x-ray diffraction, and scanning electron microscope, and effect of hydrogen on atomic binding force of charged alloy has been calculated by free electron theory in this paper. Simultaneously, hydrogen-induced additive stress (σad) of 7050 aluminum alloy hydrogen charged with different current densities under various aging states have been investigated by flowing stress differential method. The results showed that hydrogen concentration of examined alloy increased with increasing charging time or current density under the same aging state. Hydrogen segregation occurred at grain boundaries which enlarged the crystal lattice constant, meanwhile, it reduced the average bonding energy and interatomic bonding force of the grain boundary atoms, thus resulting in hydrogen embrittlement; moreover, σad of 7050 aluminum alloy increased linearly with increasing hydrogen concentration under the same aging state, i.e., under aged: σad = -1.61 + 9.93 × 105 C H, peak aged: σad = -1.55 + 9.67 × 105 C H, over aged: σad = -0.16 + 9.35 × 105 C H, correspondingly, σad increased the susceptibility to hydrogen embrittlement ( I HE) further. Under the same charging condition, aging states had a great influence on σad and I HE, the under-aged state alloy was of the highest, the over-aged state alloy was of the lowest, and peak-aged was in the middle.

  20. Protective potential of Bacopa monniera (Brahmi) extract on aluminum induced cerebellar toxicity and associated neuromuscular status in aged rats.

    PubMed

    Tripathi, S; Mahdi, A A; Hasan, M; Mitra, K; Mahdi, F

    2011-01-01

    The present study attempts to assess the comparative effects of Bacopa monniera, (40 mg/kg body weight) and donepezil (2.5 mg/kg b. wt) on aluminum (100 mg / kg b. wt. of AlCl3) mediated oxidative damage in the cerebellum of aged rats (24 months) along with the associated dysfunctioning of neuromuscular coordination and motor activity. A significant decrease in the activities of antioxidant enzymes and increased total reacting oxygen species, lipid and protein peroxidation products observed in aluminum exposed rats. We observed that treatment with B. monniera extract restored the altered antioxidant enzyme activities more, when compared with donepezil. However, acetylcholinesterase showed similar effect both in donepezil and B. monniera treated groups. The content of aluminum was increased in all experimental groups, however, iron content was found increased in all groups except the B. monniera treated groups. Moreover, aluminum treated groups of rats exhibited significant changes in behavioral profiles but these changes were in both B. monniera and donepezil treated groups. The light microscopic and ultrastructural studies revealed damaged Purkinje's neurons and altered granular cell layer along with the increased accumulation of lipofuscin granules in aluminum treated animals. These changes were quite less pronounced in B. monniera group than that of donepezil and this may be due to the reduction of excess iron content by B. monniera. On the basis of our results it may be concluded that Al may be linked with cerebellar degeneration and neuromuscular disorders while Bacopa monniera extract helps in reversing these changes. PMID:21366957

  1. Modeling of anisotropic hardening of sheet metals

    NASA Astrophysics Data System (ADS)

    Yoshida, Fusahito; Hamasaki, Hiroshi; Uemori, Takeshi

    2013-12-01

    To describe the evolution of anisotropy of sheet metals, in terms of both r-values and stresses, the present paper proposes anisotropic hardening models, where the shape of yield surface changes with increasing plastic strain. In this framework of modeling, any types of yield functions are able to be used. The evolution of anisotropy is expressed by updating the yield function as an interpolation between two yield functions defined at two different effective plastic strains. In this paper, two types of interpolation models, i.e., nonlinear interpolation model and piecewise interpolation model are presented. These models are validated by comparing the experimental data on 3003-O aluminum sheet (after Hu, Int J Plasticity 23, 620-639, 2007). To describe the Bauschinger effect, the combined anisotropic-kinematic hardening model is formulated based on Yoshida-Uemori kinematic hardening model.

  2. [Hardening of dental instruments].

    PubMed

    Gerasev, G P

    1981-01-01

    The possibility of prolonging the service life of stomatological instruments by the local hardening of their working parts is discussed. Such hardening should be achieved by using hard and wear-resistant materials. The examples of hardening dental elevators and hard-alloy dental drills are given. New trends in the local hardening of instruments are the treatment of their working parts with laser beams, the application of coating on their surface by the gas-detonation method. The results of research work and trials are presented. PMID:7300627

  3. Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate strength while minimizing residual stresses and machining distortion.

    SciTech Connect

    Younger, Mandy S.; Eckelmeyer, Kenneth Hall

    2007-11-01

    This report provides strategies for minimizing machining distortion in future designs of aluminum alloy satellite boxes, based in part on key findings from this investigation. The report outlines types of aluminum alloys and how they are heat treated, how residual stresses develop during heat treatment of age hardening alloys, ways residual stresses can be minimized, and the design of machining approaches to minimize distortion in parts that contain residual stresses. Specific recommendations are made regarding alloy selection, heat treatment, stress relieving, and machining procedures for boxes requiring various strength levels with emphasis on 6061 and 7075 aluminum alloys.

  4. Process Development for Stamping Á-Pillar Covers with Aluminum

    SciTech Connect

    Choi, Jung-Pyung; Rohatgi, Aashish; Smith, Mark T.; Lavender, Curt A.

    2015-02-20

    In this work, performed in close collaboration with PACCAR and Magna International, a 6XXX series aluminum alloy was used for the development of A-Pillar cover for the cab of a typical heavy-duty Class-8 truck. The use of Al alloy for the A-pillar cover represents an approximately 40% weight savings over its steel or molded fiberglass composite counterpart. For the selected Al alloy, a small amount of cold work (5% tensile strain), following prior hot-forming, was found to significantly improve the subsequent age-hardening response. The role of solutionizing temperature and rate of cooling on the age-hardening response after paint-bake treatment were investigated. For the temperature range selected in this work, higher solutionizing temperature correlated with greater subsequent age-hardening and vice-versa. However, the age-hardening response was insensitive to the mode of cooling (water quench vs. air cooling). Finally, a two-step forming process was developed where, in the first step, the blank was heated to solutionizing temperature, quenched, and then partially formed at room temperature. For the second step, the pre-form was re-heated and quenched as in the first step, and the forming was completed at room temperature. The resulting A-pillars had sufficient residual ductility to be compatible with hemming and riveting

  5. Method of producing complex aluminum alloy parts of high temper, and products thereof

    NASA Technical Reports Server (NTRS)

    Wilson, I. J. (Inventor)

    1978-01-01

    Fully annealed aluminum sheet is first stretch formed to the complex, doubly compound shape of a previously prepared forming die, e.g., an ejection seat blowout panel of a shuttlecraft. The part is then marked with a series of grid lines for monitoring later elongation. Thereafter it is solution heat treated and refrigerated to retard hardening. While still soft, it is stretched a second time on the same die to induce a modicum of work hardening, after which it is aged to the desired stress corrosion resistant temper, preferably the T8 level, to provide the desired hardness and stress corrosion resistance.

  6. Effect of Postweld Aging Treatment on Fatigue Behavior of Pulsed Current Welded AA7075 Aluminum Alloy Joints

    NASA Astrophysics Data System (ADS)

    Balasubramanian, V.; Ravisankar, V.; Madhusudhan Reddy, G.

    2008-04-01

    This article reports the effect of postweld aging treatment on fatigue behavior of pulsed current welded AA 7075 aluminum alloy joints. AA7075 aluminum alloy (Al-Zn-Mg-Cu alloy) has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers, and railway transport systems. The preferred welding processes of AA7075 aluminum alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 10 mm thickness have been used as the base material for preparing multipass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt.%)) grade aluminum alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW), and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Rotary bending fatigue testing machine has been used to evaluate fatigue behavior of the welded joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. Grain refinement is accompanied by an increase in fatigue life and endurance limit. Simple postweld aging treatment applied to the joints is found to be beneficial to enhance the fatigue performance of the welded joints.

  7. The effects of preaging treatments on aging kinetics and mechanical properties in AA6111 aluminum autobody sheet

    SciTech Connect

    Bryant, J.D.

    1999-08-01

    The automotive paint bake cycle is used to impart a modest artificial aging response, referred to as the paint bake response (PBR), in Al-Mg-Si-Cu autobody sheet alloys following stamping. This aging response acts to increase the dent resistance of exterior automotive panels and allows for greater down gaging. Unfortunately, the short duration of the paint bake cycle (as dictated by production demands) is generally insufficient to exploit more than a small fraction of the age-hardening potential of the alloys. The application of a preaging treatment immediately after quenching from solution heat treatment has been shown to be effective in increasing the PBR by up to a factor of 4, while at the same time improving the formability of the alloy and reducing the natural aging rate. Through the use of atomic resolution microscopy and differential scanning calorimetry, the mechanism of preaging can be shown to be the result of changes in the precipitation kinetics during the aging cycle and a finer distribution of strengthening precipitates. The model proposes that preaging biases the formation of disordered clusters, which subsequently undergo partial dissolution during higher temperature thermal excursions. The cluster dissolution is associated with both an increase in the matrix concentration of elemental solute (Mg and Si) and a transient flux in vacancies that were previously entrained with the disordered clusters. The dissolution results in the formation of an intermediate metastable phase and an enhancement in the aging kinetics of {beta}{double_prime} precipitates. The enhancement in aging kinetics allows superior final component strength at higher production rates, as well as allowing for lower automotive paint bake temperatures.

  8. Aging Behavior of Al 6061 Alloy Processed by High-Pressure Torsion and Subsequent Aging

    NASA Astrophysics Data System (ADS)

    Mohamed, Intan Fadhlina; Lee, Seungwon; Edalati, Kaveh; Horita, Zenji; Hirosawa, Shoichi; Matsuda, Kenji; Terada, Daisuke

    2015-06-01

    A process to achieve strengthening in an Al 6061 alloy by grain refinement to ~200 nm using high-pressure torsion (HPT) and fine precipitation using aging treatment is studied. It is shown that although aging of the HPT-processed sample is effective for extra strengthening of the alloy, the imposed shear strain and the aging temperature should be selected carefully. The HPT processing after 5 turns leads high saturation hardness and tensile strength of 163 Hv and 470 MPa, respectively. The hardness at the saturation level remains the same during aging at 373 K (100 °C), while the hardness decreases by aging at 423 K (150 °C). When the disks are processed for 0.75 turns (lower shear strains) and aged at 373 K (100 °C), the hardness increases above the hardness level at the saturation because of the formation of B' and β' precipitates. Quantitative analyses indicate that three major hardening mechanisms contribute to the total hardening: grain boundary hardening through the Hall-Petch relationship, dislocation hardening through the Bailey-Hirsch relationship and precipitation hardening through the Orowan relationship. This study shows that the contribution of different strengthening mechanisms can be estimated using a linear additive relationship in ultrafine-grained aluminum alloys.

  9. Secondary hardening steel having improved combination of hardness and toughness

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  10. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  11. Aluminum-rich belite sulfoaluminate cements: Clinkering and early age hydration

    SciTech Connect

    Martin-Sedeno, M. Carmen; Cuberos, Antonio J.M.; De la Torre, Angeles G.; Alvarez-Pinazo, Gema; Ordonez, Luis M.; Gateshki, Milen; Aranda, Miguel A.G.

    2010-03-15

    Belite sulfoaluminate (BSA) cements have been proposed as environmentally friendly building materials, as their production may release up to 35% less CO{sub 2} into the atmosphere when compared to ordinary Portland cements. Here, we discuss the laboratory production of three aluminum-rich BSA clinkers with nominal mineralogical compositions in the range C{sub 2}S (50-60%), C{sub 4}A{sub 3}$ (20-30%), CA (10%) and C{sub 12}A{sub 7} (10%). Using thermogravimetry, differential thermal analysis, high temperature microscopy, and X-ray powder diffraction with Rietveld quantitative phase analysis, we found that burning for 15 min at 1350 deg. C was the optimal procedure, in these experimental conditions, for obtaining the highest amount of C{sub 4}A{sub 3}$, i.e. a value as close as possible to the nominal composition. Under these experimental conditions, three different BSA clinkers, nominally with 20, 30 and 30 wt.% of C{sub 4}A{sub 3}$, had 19.6, 27.1 and 27.7 wt.%, C{sub 4}A{sub 3}$ respectively, as determined by Rietveld analysis. We also studied the complex hydration process of BSA cements prepared by mixing BSA clinkers and gypsum. We present a methodology to establish the phase assemblage evolution of BSA cement pastes with time, including amorphous phases and free water. The methodology is based on Rietveld quantitative phase analysis of synchrotron and laboratory X-ray powder diffraction data coupled with chemical constraints. A parallel calorimetric study is also reported. It is shown that the beta-C{sub 2}S phase is more reactive in aluminum-rich BSA cements than in standard belite cements. On the other hand, C{sub 4}A{sub 3}$ reacts faster than the belite phases. The gypsum ratio in the cement is also shown to be an important factor in the phase evolution.

  12. Over-aging of aluminum alloys. Final report. [7050-T736; 7075-T6; 9021-T4; 9052-F

    SciTech Connect

    Ulitchny, M.G.

    1983-12-01

    The effects of short-time over-aging on the mechanical properties of aluminum alloys 7050-T736, 7075-T6, 9021-T4, and 9052-F have been evaluated. Test results show that when subjected to a temperature of 600/sup 0/F for short periods of time, the 7XXX series alloys lose almost all of the tensile strength they received through heat treatment; alloy 9021-T4 loses less of its strength; and 9052-F loses almost none of its strength. Tensile tests carried out on 7050-T736 and 7075-T6 in both the as-received and stress-relief-annealed conditions have confirmed that the stress relief anneal has little or no effect on tensile strength.

  13. Study of the SCC Behavior of 7075 Aluminum Alloy After One-Step Aging at 163 °C

    NASA Astrophysics Data System (ADS)

    Silva, G.; Rivolta, B.; Gerosa, R.; Derudi, U.

    2013-01-01

    For the past many years, 7075 aluminum alloys have been widely used especially in those applications for which high mechanical performances are required. It is well known that the alloy in the T6 condition is characterized by the highest ultimate and yield strengths, but, at the same time, by poor stress corrosion cracking (SCC) resistance. For this reason, in the aeronautic applications, new heat treatments have been introduced to produce T7X conditions, which are characterized by lower mechanical strength, but very good SCC behavior, when compared with the T6 condition. The aim of this study is to study the tensile properties and the SCC behavior of 7075 thick plates when submitted to a single-step aging by varying the aging times. The tests were carried out according to the standards and the data obtained from the SCC tests were analyzed quantitatively using an image analysis software. The results show that, when compared with the T7X conditions, the single-step aging performed in the laboratory can produce acceptable tensile and SCC properties.

  14. Stage IV work hardening in cubic metals

    SciTech Connect

    Rollett, A.D.; Kocks, U.F.; Doherty, R.D.

    1986-01-01

    The work hardening of fcc metals at large strains is discussed with reference to the linear stress-strain behavior often observed at large strains and known as Stage IV. The experimental evidence shows that Stage IV is a work hardening phenomenon that is found quite generally, even in pure fcc metals subjected to homogeneous deformation. A simple model for Stage IV in pure metals is presented, based on the accumulation of dislocation debris. Experiments are described for large strain torsion tests on four aluminum alloys. The level and extent of Stage IV scaled with the saturation stress that would represent the end of Stage III in the absence of a Stage IV. Reversing the torsion after large prestrains produced transient reductions in the work hardening. The strain rate sensitivity was also measured before and during the transient and found not to vary significantly. The microstructure observed at large strains in an Mg alloy suggest that Stage IV can occur in the absence of microband formation. Previous proposals for the cause of Stage IV are reviewed and found to be not supported by recent experimental data.

  15. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  16. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  17. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  18. Aging of aluminum/iron-based drinking water treatment residuals in lake water and their association with phosphorus immobilization capability.

    PubMed

    Wang, Changhui; Yuan, Nannan; Pei, Yuansheng; Jiang, He-Long

    2015-08-15

    Aluminum and Fe-based drinking water treatment residuals (DWTRs) have shown a high potential for use by geoengineers in internal P loading control in lakes. In this study, aging of Al/Fe-based DWTRs in lake water under different pH and redox conditions associated with their P immobilization capability was investigated based on a 180-day incubation test. The results showed that the DWTRs before and after incubation under different conditions have similar structures, but their specific surface area and pore volume, especially mesopores with radius at 2.1-5.0 nm drastically decreased. The oxalate extractable Al contents changed little although a small amount of Al transformed from oxidizable to residual forms. The oxalate extractable Fe contents also decreased by a small amount, but the transformation from oxidizable to residual forms were remarkable, approximately by 14.6%. However, the DWTRs before and after incubation had similar P immobilization capabilities in solutions and lake sediments. Even the maximum P adsorption capacity estimated by the Langmuir model increased after incubation. Therefore, it was not necessary to give special attention to the impact of Al and Fe aging on the effectiveness of DWTRs for geoengineering in lakes. PMID:26071931

  19. Analysis of electrochemical noise from metastable pitting in aluminum, aged Al-2%Cu, and AA 2024-T3

    SciTech Connect

    Pride, S.T.; Scully, J.R.; Hudson, J.L.

    1996-12-31

    The authors compare methods of analyzing electrochemical current (ECN) and potential (EPN) noise data associated with metastable pitting and the transition from metastable to stable pitting. Various analysis methods were applied to electrochemical noise data associated with metastable pit events on aluminum, aged Al-2%Cu, and AA 2024-T3 ST. Two experimental approaches were used. High-purity Al, roughly simulating copper-depleted grain boundary zones in aged Al-Cu alloys, was potentiostatically polarized so that current spikes associated with individual pitting events could be analyzed. Second, the coupling current between nominally identical galvanically coupled Al, aged Al-2%Cu, and AA 2024-T3 ST electrodes was recorded in conjunction with couple potential using a saturated calomel reference electrode. Pit stabilization occurred when individual pits exceeded a threshold of I{sub pit}/r{sub pit} > 10{sup {minus}2} A/cm at all times during pit growth as established from potentiostatic measurements. The magnitude of this ratio is linked directly to the concentration of the aggressive solution within pits. Two related statistical pit stabilization factors (I{sub rms}/r{sub pit total} from ECN data and the mean of (I{sub peak}-I{sub ox})/r{sub pit} values from each pit current spike) were obtained from galvanic ECN data containing a large number of pit current spikes. These parameters provided a better indication of the transition to stable pitting than the pitting index or noise resistance but also had shortcomings. Spectral analysis using current and potential spectral power density (SPD) data provided qualitative information on pit susceptibility. However, the transition to stable pitting could not be accurately defined because of a lack of information on pit sizes in spectral data.

  20. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  1. Impact of high rate discharge on the aging of lithium nickel cobalt aluminum oxide batteries

    NASA Astrophysics Data System (ADS)

    Wong, Derek; Shrestha, Biju; Wetz, David A.; Heinzel, John M.

    2015-04-01

    In this study, three identical LiNixCoyAl1-x-yO2, (NCA) batteries are evaluated to understand the impact of high rate discharge on the rate of capacity fade. The first of the three cells is repeatedly discharged in a pulse width modulated (PWM) manner at a frequency of 10 kHz, duty cycle of 50%, and peak rate of 83C (250 A). The second cell is repeatedly discharged at a constant current (CC) rate of 25C (75 A) while the third cell, which serves as the control cell, is discharged at its nominal CC rate of 1C (3 A). All three cells are recharged using a 1C CC recharge procedure to minimize the impact of recharge on cell aging. Novel and commercially procured battery cyclers are used to experimentally discharge and recharge the cells. Periodic baseline measurements, in which both capacity and electrochemical impedance spectroscopy (EIS) measurements show that the degradation mechanisms are enhanced under high rate pulse discharge cycling conditions. EIS modeling points to breakdown in the integrity of the anodic side double layer and increased charge transfer resistance as the largest contributors to impedance evolution in the cell.

  2. Precipitation hardenable iron-nickel-chromium alloy having good swelling resistance and low neutron absorbence

    DOEpatents

    Korenko, Michael K.; Merrick, Howard F.; Gibson, Robert C.

    1980-01-01

    An iron-nickel-chromium age-hardenable alloy suitable for use in fast breeder reactor ducts and cladding which utilizes the gamma-double prime strengthening phase and characterized in having a morphology of the gamma-double prime phase enveloping the gamma-prime phase and delta phase distributed at or near the grain boundaries. The alloy consists essentially of about 40-50% nickel, 7.5-14% chromium, 1.5-4% niobium, 0.25-0.75% silicon, 1-3% titanium, 0.1-0.5% aluminum, 0.02-0.1% carbon, 0.002-0.015% boron, and the balance iron. Up to 2% manganese and up to 0.01% magnesium may be added to inhibit trace element effects; up to 0.1% zirconium may be added to increase radiation swelling resistance; and up to 3% molybdenum may be added to increase strength.

  3. Method and apparatus for welding precipitation hardenable materials

    DOEpatents

    Murray, Jr., Holt; Harris, Ian D.; Ratka, John O.; Spiegelberg, William D.

    1994-01-01

    A method for welding together members consisting of precipitation age hardened materials includes the steps of selecting a weld filler material that has substantially the same composition as the materials being joined, and an age hardening characteristic temperature age threshold below that of the aging kinetic temperature range of the materials being joined, whereby after welding the members together, the resulting weld and heat affected zone (HAZ) are heat treated at a temperature below that of the kinetic temperature range of the materials joined, for obtaining substantially the same mechanical characteristics for the weld and HAZ, as for the parent material of the members joined.

  4. Method and apparatus for welding precipitation hardenable materials

    DOEpatents

    Murray, H. Jr.; Harris, I.D.; Ratka, J.O.; Spiegelberg, W.D.

    1994-06-28

    A method for welding together members consisting of precipitation age hardened materials includes the steps of selecting a weld filler material that has substantially the same composition as the materials being joined, and an age hardening characteristic temperature age threshold below that of the aging kinetic temperature range of the materials being joined, whereby after welding the members together, the resulting weld and heat affected zone (HAZ) are heat treated at a temperature below that of the kinetic temperature range of the materials joined, for obtaining substantially the same mechanical characteristics for the weld and HAZ, as for the parent material of the members joined. 5 figures.

  5. Nonequilibrium grain-boundary segregation and ductile-brittle-ductile transition in Fe-Mn-Ni-Ti age-hardening alloy

    SciTech Connect

    Heo, N.H.

    1996-10-01

    Nonequilibrium segregation kinetics of alloying elements and a ductile-brittle-ductile transition behavior have been investigated in an Fe-8.4Mn-7.4Ni-1.7Ti alloy. The alloy experienced a ductile-brittle-ductile (DBD) transition during isothermal aging. In the brittle region, the alloy showed a decrease in intergranular fracture strength and a subsequent increase with aging time. This is due to the segregation of titanium to the grain boundaries and its desegregation into the matrix. The intergranular fracture strength was higher on the zero tensile elongation finish curve than on the start curve. This is because the grain-boundary segregation level of titanium is relatively lower on the finish curve. The lowest intergranular fracture strength increased with increasing aging temperature, which was attributed to a lower grain-boundary segregation level of titanium at higher temperature. Manganese caused an overall reduction in intergranular fracture strength and, as a result, the delayed occurrence of the zero tensile elongation (ZTE) finish curve in a temperature and long-time plot.

  6. Multipurpose hardened spacecraft insulation

    NASA Technical Reports Server (NTRS)

    Steimer, Carlos H.

    1990-01-01

    A Multipurpose Hardened Spacecraft Multilayer Insulation (MLI) system was developed and implemented to meet diverse survivability and performance requirements. Within the definition and confines of a MLI assembly (blanket), the design: (1) provides environmental protection from natural and induced nuclear, thermal, and electromagnetic radiation; (2) provides adequate electrostatic discharge protection for a geosynchronous satellite; (3) provides adequate shielding to meet radiated emission needs; and (4) will survive ascent differential pressure loads between enclosed volume and space. The MLI design is described which meets these requirements and design evolution and verification is discussed. The application is for MLI blankets which closeout the area between the laser crosslink subsystem (LCS) equipment and the DSP spacecraft cabin. Ancillary needs were implemented to ease installation at launch facility and to survive ascent acoustic and vibration loads. Directional venting accommodations were also incorporated to avoid contamination of LCS telescope, spacecraft sensors, and second surface mirrors (SSMs).

  7. Aging effects on reactivity of an aluminum-based drinking-water treatment residual as a soil amendment.

    PubMed

    Agyin-Birikorang, S; O'Connor, G A

    2009-01-01

    Several studies have shown that drinking-water treatment residuals (WTR) could be used to control mobility of excess phosphorus (P) and other oxyanions in poorly sorbing soils. Presently, only "aged" WTRs (those left, or manipulated, to dewater) are land applied. However, if demand for WTRs increase in the near future, freshly-generated WTRs could be considered for land application. To our knowledge, few studies have examined the reactivity and equilibration time of freshly-generated alum-based WTR (Al-WTR). A laboratory thermal incubation study was, therefore, conducted to determine various extractable Al forms in Al-WTR as a function of WTR "age", and the time required for freshly generated Al-WTR to stabilize. Freshly-generated Al-WTR samples were collected directly from the discharge pumps of a drinking-water treatment plant, and thermally incubated at 52 degrees C, either with or without moisture control, for < or = 24 wk. Additional dewatered Al-WTR samples of various ages (2 wk- to 2 y old) were also included in the study. Various methods of extracting Al [total-, oxalate (200 and 5 mM), and Mehlich 1 extractants] were utilized to assess Al extractability over time. Freshly-generated Al-WTR samples were potentially more reactive (as reflected in greater 5 mM oxalate extractable Al concentration) than dewatered Al-WTR samples stockpiled for > or = 6 mo. Aluminum reactivity of the freshly-generated Al-WTR decreased with time. At least 6 wk of thermal incubation (corresponding to > or = 6 mo of field drying) was required to stabilize the most reactive Al form (5mM oxalate extractable Al concentration) of the Al-WTR. Although no adverse Al-WTR effects have been reported on plants and grazing animals (apparently because of low availability of free Al(3+) in Al-WTR), land application of freshly-generated Al-WTRs (at least, those with similar physicochemical characteristics as the one utilized for the study) should be avoided. PMID:18976798

  8. A theoretical investigation of mixing thermodynamics, age-hardening potential, and electronic structure of ternary M11-xM2xB2 alloys with AlB2 type structure

    NASA Astrophysics Data System (ADS)

    Alling, B.; Högberg, H.; Armiento, R.; Rosen, J.; Hultman, L.

    2015-05-01

    Transition metal diborides are ceramic materials with potential applications as hard protective thin films and electrical contact materials. We investigate the possibility to obtain age hardening through isostructural clustering, including spinodal decomposition, or ordering-induced precipitation in ternary diboride alloys. By means of first-principles mixing thermodynamics calculations, 45 ternary M11-xM2xB2 alloys comprising MiB2 (Mi = Mg, Al, Sc, Y, Ti, Zr, Hf, V, Nb, Ta) with AlB2 type structure are studied. In particular Al1-xTixB2 is found to be of interest for coherent isostructural decomposition with a strong driving force for phase separation, while having almost concentration independent a and c lattice parameters. The results are explained by revealing the nature of the electronic structure in these alloys, and in particular, the origin of the pseudogap at EF in TiB2, ZrB2, and HfB2.

  9. A theoretical investigation of mixing thermodynamics, age-hardening potential, and electronic structure of ternary M11–xM2xB2 alloys with AlB2 type structure

    PubMed Central

    Alling, B.; Högberg, H.; Armiento, R.; Rosen, J.; Hultman, L.

    2015-01-01

    Transition metal diborides are ceramic materials with potential applications as hard protective thin films and electrical contact materials. We investigate the possibility to obtain age hardening through isostructural clustering, including spinodal decomposition, or ordering-induced precipitation in ternary diboride alloys. By means of first-principles mixing thermodynamics calculations, 45 ternary M11–xM2xB2 alloys comprising MiB2 (Mi = Mg, Al, Sc, Y, Ti, Zr, Hf, V, Nb, Ta) with AlB2 type structure are studied. In particular Al1–xTixB2 is found to be of interest for coherent isostructural decomposition with a strong driving force for phase separation, while having almost concentration independent a and c lattice parameters. The results are explained by revealing the nature of the electronic structure in these alloys, and in particular, the origin of the pseudogap at EF in TiB2, ZrB2, and HfB2. PMID:25970763

  10. Computed tomographic beam-hardening artefacts: mathematical characterization and analysis

    PubMed Central

    Park, Hyoung Suk; Chung, Yong Eun; Seo, Jin Keun

    2015-01-01

    This paper presents a mathematical characterization and analysis of beam-hardening artefacts in X-ray computed tomography (CT). In the field of dental and medical radiography, metal artefact reduction in CT is becoming increasingly important as artificial prostheses and metallic implants become more widespread in ageing populations. Metal artefacts are mainly caused by the beam-hardening of polychromatic X-ray photon beams, which causes mismatch between the actual sinogram data and the data model being the Radon transform of the unknown attenuation distribution in the CT reconstruction algorithm. We investigate the beam-hardening factor through a mathematical analysis of the discrepancy between the data and the Radon transform of the attenuation distribution at a fixed energy level. Separation of cupping artefacts from beam-hardening artefacts allows causes and effects of streaking artefacts to be analysed. Various computer simulations and experiments are performed to support our mathematical analysis. PMID:25939628

  11. Computed tomographic beam-hardening artefacts: mathematical characterization and analysis.

    PubMed

    Park, Hyoung Suk; Chung, Yong Eun; Seo, Jin Keun

    2015-06-13

    This paper presents a mathematical characterization and analysis of beam-hardening artefacts in X-ray computed tomography (CT). In the field of dental and medical radiography, metal artefact reduction in CT is becoming increasingly important as artificial prostheses and metallic implants become more widespread in ageing populations. Metal artefacts are mainly caused by the beam-hardening of polychromatic X-ray photon beams, which causes mismatch between the actual sinogram data and the data model being the Radon transform of the unknown attenuation distribution in the CT reconstruction algorithm. We investigate the beam-hardening factor through a mathematical analysis of the discrepancy between the data and the Radon transform of the attenuation distribution at a fixed energy level. Separation of cupping artefacts from beam-hardening artefacts allows causes and effects of streaking artefacts to be analysed. Various computer simulations and experiments are performed to support our mathematical analysis. PMID:25939628

  12. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  13. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  14. Materials Design for Joinable, High Performance Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  15. Precipitation hardening in 350 grade maraging steel

    SciTech Connect

    Viswanathan, U.K. . Radiometallurgy Div.); Dey, G.K. . Metallurgy Division); Asundi, M.K. )

    1993-11-01

    Evolution of microstructure in 350 grade commercial maraging steel has been examined. In the earlier stages of aging, the strengthening phases are formed by the heterogeneous precipitation, and these phases have been identified as intermetallic compounds of the Ni[sub 3] (Ti, Mo) and Fe[sub 2]Mo types. The kinetics of precipitation are studied in terms of the activation energy by carrying out isothermal hardness measurements of aged material. The mechanical properties in the peak-aged and overaged conditions were evaluated and the flow behavior examined. The overaging behavior of the steel has been studied and the formation of austenite of different morphologies identified. The crystallography of the austenite has been examined in detail. From the microstructural examination of peak-aged and deformed samples, it could be inferred that the dislocation-precipitate interaction is by precipitate shearing. Increased work hardening of the material in the overaged condition was suggestive of looping of precipitates by dislocations.

  16. Influence of multi-step heat treatments in creep age forming of 7075 aluminum alloy: Optimization for springback, strength and exfoliation corrosion

    SciTech Connect

    Arabi Jeshvaghani, R.; Zohdi, H.; Shahverdi, H.R.; Bozorg, M.; Hadavi, S.M.M.

    2012-11-15

    Multi-step heat treatments comprise of high temperature forming (150 Degree-Sign C/24 h plus 190 Degree-Sign C for several minutes) and subsequent low temperature forming (120 Degree-Sign C for 24 h) is developed in creep age forming of 7075 aluminum alloy to decrease springback and exfoliation corrosion susceptibility without reduction in tensile properties. The results show that the multi-step heat treatment gives the low springback and the best combination of exfoliation corrosion resistance and tensile strength. The lower springback is attributed to the dislocation recovery and more stress relaxation at higher temperature. Transmission electron microscopy observations show that corrosion resistance is improved due to the enlargement in the size and the inter-particle distance of the grain boundaries precipitates. Furthermore, the achievement of the high strength is related to the uniform distribution of ultrafine {eta} Prime precipitates within grains. - Highlights: Black-Right-Pointing-Pointer Creep age forming developed for manufacturing of aircraft wing panels by aluminum alloy. Black-Right-Pointing-Pointer A good combination of properties with minimal springback is required in this component. Black-Right-Pointing-Pointer This requirement can be improved through the appropriate heat treatments. Black-Right-Pointing-Pointer Multi-step cycles developed in creep age forming of AA7075 for improving of springback and properties. Black-Right-Pointing-Pointer Results indicate simultaneous enhancing the properties and shape accuracy (lower springback).

  17. Dynamic bake hardening of interstitial-free steels

    SciTech Connect

    Dehghani, K.; Jonas, J.J.

    2000-05-01

    Two types of dynamic strain aging (DSA) strengthening methods were investigated to determine their potentials for industrial use. They are referred to here as dynamic-static bake hardening (DSBH) and dynamic bake hardening (DBH). For this purpose, a 0.06 pct Ti interstitial-free (IF) steel was reheated to 900 C and cooled at 12 C/s to room temperature. It was then dynamically bake hardened in the temperature range 100 C to 250 C to strains of 2 to 8 pct at a strain rate of 10{sup {minus}3} s{sup {minus}1}. The tensile properties were determined before and after these treatments. It was found that the occurrence of DSA during dynamic baking led to significant increases in work-hardening rate as well as in the final strength. The results indicate that, for a given solute carbon level, the dynamically and then statically aged samples have higher strengths than those that are bake hardened in the conventional way.

  18. Studies on aluminum neurotoxicity

    SciTech Connect

    Cho, S.

    1988-01-01

    This work reports the inhibitory effects of aluminum on glucose-6-phosphate dehydrogenase (G6PD) from yeast and brains. The aluminum contents and several enzyme activities in aluminum-fed rat brain homogenates were compared with those in age-matched control groups. The concentration of aluminum in the homogenates of the aluminum-fed groups were twice of that of the controls. Acetylcholinesterase activities were the same as in both groups but hexokinase and G6PD activities in the aluminum-fed group were about 73% and 70% of the control, respectively. Further studies on the inhibitory effects of aluminum on G6PD were performed with the enzymes purified from human and pig brains. Two forms of G6PD isozymes were purified from human and pig brain by ammonium sulfate fractionation, hydroxylapatite chromatography, affinity chromatography with NADP-agarose and Blue-Sepharose CL-6B, and gel filtration with Sephadex S-300. The two forms of isozymes (isozyme I and II), purified to be homogeneous, had a molecular weight of 220,000, and composed of 4 subunits of molecular weight of 57,000. HPLC peptide maps of tryptic digests and amino acid analyses of the isozymes showed extensive homologies between the isozymes. Interestingly, only the isozyme II in human and pig brain were active with 6-phosphogluconate as a substrate. No such an activity was found in isozyme I. Aluminum inactivated G6PD activity of the human and pig brain isozyme I and isozyme II without affecting the 6-phosphogluconate dehydrogenase activity of the isozyme II. Circular dichroism studies showed that the binding of aluminum to G6PD induced a decrease in {alpha}-helix and {beta}-sheet and a increase in random coil. Therefore it is suggested that inactivation of G6PD by aluminum is due to the conformational change induced by aluminum binding.

  19. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  20. Microstructural and strain rate effects on plastic deformation in aluminum 2219-T87

    NASA Astrophysics Data System (ADS)

    Rincon, Carlos D.

    A fundamental investigation has been conducted on the effects of microstructure and strain rate on the plastic deformation of theta-prime-strengthened 2219 aluminum. The motivation for this work is based upon a previous study which showed inhomogeneous and locally extreme work hardening in the HAZ regions in VPPA 2219-T87 butt welds. This strongly suggests that the HAZ microstructure plays a major role in the deformation and fracture process in precipitation hardened aluminum alloy 2219. Tensile specimens of the weld joint exhibited more rapid work hardening in the heat-affected-zone (HAZ) at higher strain levels. Microhardness contour maps for these welds illustrated that late stage deformation was concentrated in two crossing bands at about 45sp° to the tensile axis. The width of the deformation bands and the ultimate tensile strength seemed to be dictated by the amount of work hardening in the HAZ. In this study, three different heat treatments were used to produce samples with different particle sizes and particle spacings, but all hardened by copper aluminide precipitates of the thetasp' structure. The heat treatments were categorized as being (A) as-received T87 condition, (B) T87 condition aged at approximately 204sp°C for 3 hours and (C) T87 over-aged at 204sp°C for 7 days. Uniaxial tensile tests consisted of two sets of experiments: (1) three heat treatments (A, B, and C) at two strain rates (0.02 minsp{-1} and 0.2 minsp{-1}) and (2) three heat treatments that were interrupted at select stress-strain levels (0.8% and 2% total strain) during the tensile tests at strain rate equal to 0.02 minsp{-1} at room temperature. Furthermore, a detailed transmission electron microscopy (TEM) study demonstrates the microstructural development during tensile deformation. The Voce equation of strain-hardening provides a slightly better fit to the tensile curves than the Ludwik-Hollomon equation. At higher strains, localized areas showed strain fields around thetasp

  1. Life on the Hardened Border

    ERIC Educational Resources Information Center

    Miller, Bruce Granville

    2012-01-01

    The many Coast Salish groups distributed on both sides of the United States-Canada border on the Pacific coast today face significant obstacles to cross the international border, and in some cases are denied passage or intimidated into not attempting to cross. The current situation regarding travel by Aboriginal people reflects the "hardening" of…

  2. Onycholysis induced by nail hardener.

    PubMed

    Helsing, Per; Austad, Joar; Talberg, Hans Jørgen

    2007-10-01

    Nail hardeners appeared in the market during the 1960s. They were basically solutions of formaldehyde. The first adverse effects were published in 1966 (1). Reactions were onycholysis, chromonychia, subungual haemorrhage, and hyperkeratosis. Onycholysis may be non-inflammatory or inflammatory, and is accompanied by throbbing pain. Inflammatory reactions are followed by paronychia and occasional dermatitis on the digital pulpa. PMID:17868227

  3. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  4. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  5. Three-step aging to obtain high strength and corrosion resistance in Al-Zn-Mg-Cu alloys

    SciTech Connect

    Brown, M.H.

    1984-10-16

    A three-step thermal aging method for improving the strength and corrosion resistance of an article comprising a solution heat treated aluminum alloy containing zinc, magnesium, copper and at least one element selected from the group consisting of chromium, manganese and zirconium. The article is precipitation hardened at about 175/sup 0/ to 325/sup 0/ F., heat treated for from several minutes to a few hours at a temperature of about 360/sup 0/ to 390/sup 0/ F. and again precipitation hardened at about 175/sup 0/ to 325/sup 0/ F. In a preferred embodiment the article treated comprises aluminum alloy 7075 in the T6 condition. The method of the invention is easier to control and is suitable for treating articles of greater thickness than other comparable methods.

  6. Precipitation hardening in a dental low-gold alloy.

    PubMed

    Kim, Hyung-Il; Park, Young-Hwan; Lee, Hee-Kyung; Seol, Hyo-Joung; Shiraishi, Takanobu; Hisatsune, Kunihiro

    2003-03-01

    Age-hardening characteristics in a dental low-gold alloy composed of 40.0 wt% Au-35.0 wt% Ag-7.9 wt% Pd-7.0 wt% Cu-5.0 wt% In-3.5 wt% Zn-1.5 wt% Sn, were investigated by means of the hardness test, XRD study, SEM observations and EPMA. The following results were obtained. The age-hardening was characterized by a precipitation of Cu-rich alpha2 phase in the a phase. The softening that occurred following prolonged ageing was due to the heterogeneous formation of the fine nodular precipitates composed of the Ag-rich alpha1 phase and the Cu-rich alpha2 phase at the grain boundaries of the a phase. PMID:12790292

  7. Prediction of hardness minimum locations during natural aging in an aluminum alloy 6061-T6 friction stir weld

    SciTech Connect

    Woo, Wan Chuck; Choo, Hahn; Feng, Zhili; Withers, Prof Philip

    2009-01-01

    This study describes a simple model that can predict the evolution of hardness distribution as a function of natural aging time in a heat-treatable 6061-T6 Al alloy plate subjected to friction stir welding (FSW). First, two dimensional thermal distributions were simulated as a function of time in the FSW plate by finite element modeling. Second, the hardness changes during natural aging were measured as a function of aging time for a number of Al specimens that had been previously isothermally heat-treated to different hold temperatures in order to determine the natural aging kinetics. Finally, the simulated temperature profiles and the natural aging kinetics were correlated to predict the hardness profiles in the FSW plate. The predicted hardness variations are consistent with measured hardness profiles in that the location of minimum hardness moves away from the centerline as the aging time and/or heat input increases. The hardness variation was also related to the location of failure in cross-weld tensile samples.

  8. Friction Stir Weld Failure Mechanisms in Aluminum-Armor Structures Under Ballistic Impact Loading Conditions

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Pandurangan, B.; Arakere, A.; Yen, C.-F.; Cheeseman, B. A.

    2013-01-01

    A critical assessment is carried out of the microstructural changes in respect of the associated reductions in material mechanical properties and of the attendant ballistic-impact failure mechanisms in prototypical friction stir welding (FSW) joints found in armor structures made of high-performance aluminum alloys (including solution-strengthened and age-hardenable aluminum alloy grades). It is argued that due to the large width of FSW joints found in thick aluminum-armor weldments, the overall ballistic performance of the armor is controlled by the ballistic limits of its weld zones (e.g., heat-affected zone, the thermomechanically affected zone, the nugget, etc.). Thus, in order to assess the overall ballistic survivability of an armor weldment, one must predict/identify welding-induced changes in the material microstructure and properties, and the operative failure mechanisms in different regions of the weld. Toward this end, a procedure is proposed in the present study which combines the results of the FSW process modeling, basic physical-metallurgy principles concerning microstructure/property relations, and the fracture mechanics concepts related to the key blast/ballistic-impact failure modes. The utility of this procedure is demonstrated using the case of a solid-solution strengthened and cold-worked aluminum alloy armor FSW-weld test structure.

  9. DISPERSION HARDENING OF URANIUM METAL

    DOEpatents

    Arbiter, W.

    1963-01-15

    A method of hardening U metal involves the forming of a fine dispersion of UO/sub 2/. This method consists of first hydriding the U to form a finely divided powder and then exposing the powder to a very dilute O gas in an inert atmosphere under such pressure and temperature conditions as to cause a thin oxide film to coat each particle of the U hydride, The oxide skin prevents agglomeration of the particles as the remaining H is removed, thus preserving the small particle size. The oxide skin coatings remain as an oxide dispersion. The resulting product may be workhardened to improve its physical characteristics. (AEC)

  10. CO2 laser beam welding of 6061-T6 aluminum alloy thin plate

    NASA Astrophysics Data System (ADS)

    Hirose, Akio; Kobayashi, Kojiro F.; Todaka, Hirotaka

    1997-12-01

    Laser beam welding is an attractive welding process for age-hardened aluminum alloys, because its low heat input minimizes the width of weld fusion and heat-affected zones (HAZs). In the present work, 1-mm-thick age-hardened Al-Mg-Si alloy, 6061-T6, plates were welded with full penetration using a 2.5-kW CO2 laser. Fractions of porosity in the fusion zones were less than 0.05 pct in bead-on-plate welding and less than 0.2 pct in butt welding with polishing the groove surface before welding. The width of a softened region in the-laser beam welds was less than 1/4 times that of a tungsten inert gas (TIG) weld. The softened region is caused by reversion of strengthening β″ (Mg2Si) precipitates due to weld heat input. The hardness values of the softened region in the laser beam welds were almost fully recovered to that of the base metal after an artificial aging treatment at 448 K for 28.8 ks without solution annealing, whereas those in the TIG weld were not recovered in a partly reverted region. Both the bead-on-plate weld and the butt weld after the postweld artificial aging treatment had almost equivalent tensile strengths to that of the base plate.

  11. Energy-Efficient Thermomagnetic and Induction Hardening

    SciTech Connect

    2009-02-01

    This factsheet describes a research project that will develop and test a hybrid thermomagnetic and induction hardening technology to replace conventional heat treatment processes in forging applications.

  12. Radiation Hardened Electronics for Extreme Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches.

  13. Perinatal multiple exposure to neurotoxic (lead, methylmercury, ethylmercury, and aluminum) substances and neurodevelopment at six and 24 months of age.

    PubMed

    Marques, Rejane C; Bernardi, José V E; Dórea, José G; de Fatima R Moreira, Maria; Malm, Olaf

    2014-04-01

    We studied neurodevelopment in infants from two communities. Children living in the vicinity of tin-ore kilns and smelters - TOKS; n = 51) were compared to children from a fishing village (Itapuã; n = 45). Mean hair-Hg (HHg) concentrations were significantly higher in Itapuã children which received significantly (p = 0.0000001) less mean ethylmercury (88.6 μg) from Thimerosal-containing vaccines (TCV) than the TOKS children (120 μg). Breast-milk Pb concentrations were significantly higher in the TOKS mothers (p = 0.000017; 10.04 vs. 3.9 μg L(-1)). Bayley mental development index (MDI) and psychomotor development index (PDI) were statistically significant (respectively p < 0.0000001, p = 0.000007) lower for the TOKS children only at 24 months of age. Multivariate regression analysis showed that MDI was negatively affected by breast-milk Pb and by HHg. PDI was positively affected by breastfeeding and negatively affected by ethylmercury. Milestone achievements were negatively affected by breast-milk Pb (age of walking) and by HHg (age of talking). PMID:24486466

  14. COSMIC-RAY HELIUM HARDENING

    SciTech Connect

    Ohira, Yutaka; Ioka, Kunihito

    2011-03-01

    Recent observations by the CREAM and ATIC-2 experiments suggest that (1) the spectrum of cosmic-ray (CR) helium is harder than that of CR protons below the knee energy, 10{sup 15}eV, and (2) all CR spectra become hard at {approx}>10{sup 11}eV nucleon{sup -1}. We propose a new idea, that higher energy CRs are generated in a more helium-rich region, to explain the hardening without introducing different sources for CR helium. The helium-to-proton ratio at {approx}100 TeV exceeds the Big Bang abundance Y = 0.25 by several times, and the different spectrum is not reproduced within the diffusive shock acceleration theory. We argue that CRs are produced in a chemically enriched region, such as a superbubble, and the outward-decreasing abundance naturally leads to the hard spectrum of CR helium if CRs escape from the supernova remnant shock in an energy-dependent way. We provide a simple analytical spectrum that also fits well the hardening due to the decreasing Mach number in the hot superbubble with {approx}10{sup 6} K. Our model predicts hard and concave spectra for heavier CR elements.

  15. Computational Investigation of Hardness Evolution During Friction-Stir Welding of AA5083 and AA2139 Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Arakere, G.; Yen, C.-F.; Cheeseman, B. A.

    2011-10-01

    A fully coupled thermo-mechanical finite-element analysis of the friction-stir welding (FSW) process developed in our previous work is combined with the basic physical metallurgy of two wrought aluminum alloys to predict/assess their FSW behaviors. The two alloys selected are AA5083 (a solid-solution strengthened and strain-hardened/stabilized Al-Mg-Mn alloy) and AA2139 (a precipitation hardened quaternary Al-Cu-Mg-Ag alloy). Both of these alloys are currently being used in military-vehicle hull structural and armor systems. In the case of non-age-hardenable AA5083, the dominant microstructure-evolution processes taking place during FSW are extensive plastic deformation and dynamic re-crystallization of highly deformed material subjected to elevated temperatures approaching the melting temperature. In the case of AA2139, in addition to plastic deformation and dynamic recrystallization, precipitates coarsening, over-aging, dissolution, and re-precipitation had to be also considered. Limited data available in the open literature pertaining to the kinetics of the aforementioned microstructure-evolution processes are used to predict variation in the material hardness throughout the various FSW zones of the two alloys. The computed results are found to be in reasonably good agreement with their experimental counterparts.

  16. Shock compression and unloading response of 1050 aluminum to 70 GPA

    NASA Astrophysics Data System (ADS)

    Choudhuri, Deep; Gupta, Yogendra M.

    2012-03-01

    Using laser-interferometry, shock compression and unloading profiles were measured in 1050 aluminum shocked to ~70 GPa. These results were compared to published data on relatively pure (99.99wt% ultra pure, 1050, 1060, and 1100) and precipitate - hardened (2024, 6061) aluminum. Within experimental scatter, Hugoniots and longitudinal sound speeds (in the shocked state) of pure and precipitate-hardened aluminum are quite comparable to 70GPa. This agreement demonstrates that impurity content has minimal influence on the longitudinal stress-volume response and acoustic speeds under shock compression.

  17. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  18. Aluminum Hydroxide

    MedlinePlus

    ... penicillamine (Cuprimine, Depen), prednisone (Deltasone, Orasone), products containing iron, tetracycline (Sumycin, Tetracap, and others), ticlopidine (Ticlid), and vitamins.be aware that aluminum hydroxide may interfere with other medicines, making them less effective. Take your other medications 1 ...

  19. Identification of heat treatments for better formability in an aluminum-lithium alloy sheet

    NASA Astrophysics Data System (ADS)

    Bairwa, M. L.; Desai, Sharvari G.; Date, P. P.

    2005-10-01

    Research in the weight of an automobile is a continuous process among auto manufacturers. The “body in white” (BIW, i.e., the body of the car) deserves attention, being a major contributor to the weight of the vehicle. By virtue of a high strength to weight ratio (density smaller than aluminum) and a higher Young’s modulus than aluminum, aluminum-lithium alloy sheet appears to hold promise as an autobody material. Because auto components are required in large numbers and are formed at room temperature, formability under these conditions becomes significant. Aluminum-lithium alloys acquire, because of aging over a short period of time, a good amount of strength and hence dent resistance. In principle, they can be given, through suitable heat treatments, a high formability as well as dent resistance, i.e., an ideal combination of properties. To this end, tensile properties have been determined for a number of heat treatments comprising three different solutionizing temperatures and for three aging times at each of the three aging temperatures. Considerable influence of heat treatment was observed on the mechanical properties (which in turn characterize both formability and dent resistance), such as the strain hardening exponent, average normal anisotropy, yield stress, ultimate tensile stress, and percentage elongation to failure. For each property, the best three heat treatments leading to a high formability were identified. Consequently, heat treatments that imparted the greatest formability for processes such as deep drawing and stretch forming have been identified. The investigations show that the best heat treatment for one property may not be the best for another property, calling for a compromise to obtain the most practicable heat treatment schedule. Results shed light on not only the biaxial formability but also springback behavior that is important in the BIW components. Further, the properties obtained from the heat treatment giving good formability

  20. On the Precipitation Hardening of Selective Laser Melted AlSi10Mg

    NASA Astrophysics Data System (ADS)

    Aboulkhair, Nesma T.; Tuck, Chris; Ashcroft, Ian; Maskery, Ian; Everitt, Nicola M.

    2015-08-01

    Precipitation hardening of selective laser melted AlSi10Mg was investigated in terms of solution heat treatment and aging duration. The influence on the microstructure and hardness was established, as was the effect on the size and density of Si particles. Although the hardness changes according to the treatment duration, the maximum hardening effect falls short of the hardness of the as-built parts with their characteristic fine microstructure. This is due to the difference in strengthening mechanisms.

  1. Improved hardening theory for cyclic plasticity.

    NASA Technical Reports Server (NTRS)

    Vos, R. G.; Armstrong, W. H.

    1973-01-01

    A temperature-dependent version of a combined hardening theory, including isotropic and kinematic hardening, is presented within the framework of recent plasticity formulations. This theory has been found to be especially useful in finite-element analysis of aerospace vehicle engines under conditions of large plastic strain and low-cycle fatigue.

  2. Tailoring of mechanical properties of hydroformed aluminum tubes

    SciTech Connect

    Hong, Sung-tae; Lavender, Curt A.

    2007-07-06

    Tailoring of the mechanical properties of hydroformed aluminum 6063-T4 tubes to those of aluminum 6063-T6 was performed by heat treatment. Quasi-static tensile tests and a SEM analysis were conducted to evaluate the change of the mechanical properties. The experimental results of the hydroformed tubes in T4 condition (before the heat treatment) show significant variations of the mechanical properties along the length due to the different extents of work hardening by hydroforming. The experimental results of the hydroformed tubes in T6 condition (after the heat treatment) show that the precipitation hardening successfully removed the effects of the non-uniform work hardening and resulted in the uniform mechanical properties in the tube.

  3. Kinematic hardening of a porous limestone

    NASA Astrophysics Data System (ADS)

    Cheatham, J. B.; Allen, M. B.; Celle, C. C.

    1984-10-01

    A concept for a kinematic hardening yield surface in stress space for Cordova Cream limestone (Austin Chalk) developed by Celle and Cheatham (1981) has been improved using Ziegler's modification of Prager's hardening rule (Ziegler, 1959). Data to date agree with the formulated concepts. It is shown how kinematic hardening can be used to approximate the yield surface for a wide range of stress states past the initial yield surface. The particular difficulty of identifying the yield surface under conditions of unloading or extension is noted. A yield condition and hardening rule which account for the strain induced anisotropy in Cordova Cream Limestone were developed. Although the actual yield surface appears to involve some change of size and shape, it is concluded that true kinematic hardening provides a basis for engineering calculations.

  4. Challenges in hardening technologies using shallow-trench isolation

    SciTech Connect

    Shaneyfelt, M.R.; Dodd, P.E.; Draper, B.L.; Flores, R.S.

    1998-02-01

    Challenges related to radiation hardening CMOS technologies with shallow-trench isolation are explored. Results show that trench hardening can be more difficult than simply replacing the trench isolation oxide with a hardened field oxide.

  5. Gamma prime hardened nickel-iron based superalloy

    DOEpatents

    Korenko, Michael K.

    1978-01-01

    A low swelling, gamma prime hardened nickel-iron base superalloy useful for fast reactor duct and cladding applications is described having from about 7.0 to about 10.5 weight percent (wt%) chromium, from about 24 to about 35 wt% nickel, from about 1.7 to about 2.5 wt% titanium, from about 0.3 to about 1.0 wt% aluminum, from about 2.0 to about 3.3 wt% molybdenum, from about 0.05 to about 1.0 wt% silicon, from about 0.03 to about 0.06 wt% carbon, a maximum of about 2 wt% manganese, and the balance iron.

  6. Effect of aluminum sulfate on litter composition and ammonia emission in a single flock of broilers up to 42 days of age.

    PubMed

    Madrid, J; López, M J; Orengo, J; Martínez, S; Valverde, M; Megías, M D; Hernández, F

    2012-08-01

    New alternatives are necessary if the environmental impact linked to intensive poultry production is to be reduced, and different litter handling methods should be explored. Among these, acidifying amendments added to poultry litters has been suggested as a management practice to help reduce the potential environmental effect involved in multiple flock cycles. There have been several studies on the use of aluminum sulfate (alum) and its benefits, but almost no data are available under farm conditions in Europe. An experiment with Ross 308 broilers from 1 to 42 days of age was conducted to evaluate the effect of alum on litter composition, the solubility of some mineral elements and NH3 emission during a single flock-rearing period in commercial houses located in southeast Spain. Broilers were placed on clean wood shavings in four commercial houses, containing 20 000 broilers each. Before filling, alum was applied at a rate of 0.25 kg/m2 to the wood shavings of two poultry houses, whereas the remaining two were used as control. Litter from each poultry house was sampled every 3 to 5 days. Ammonia emissions from the poultry houses were monitored from 37 to 42 days of age. In comparison with the control group, alum treatment significantly reduced the pH level of the litter (P < 0.001) with an average difference of 1.32 ± 0.24 units. Alum-treated litter showed, on average, a higher electrical conductivity than the control litter (5.52 v. 3.63 dS/m). The dry matter (DM) and total N and P contents did not show differences between the treatments (P > 0.05). Regarding the NH4 +-N content, alum-treated litter showed a higher value than the untreated litter, with an average difference of 0.16 ± 0.07% (on a DM basis). On average, alum-treated litter had lower water-soluble P, Zn and Cu contents than the untreated litter. Alum noticeably reduced the in-house ammonia concentration (P < 0.001), with an average of 4.8 ppm at 42 days of age (62.9% lower than the control), and

  7. The influence of microstructure on the deformation behavior of beta solution heat treated and aged titanium aluminum tin zirconium molybdenum chromium silicate

    NASA Astrophysics Data System (ADS)

    Broderick, Thomas Froats

    to six characteristic crystallographic and morphological misorientations. Growth directions between pairs of alpha/beta variants were shown to have interface misorientations of (0°/180°), (24.9°/155.1°), (54.5°/125.5°), (60.76°/119.3°), (77.9°/102.1°) and (80.6°/99.4°). This information, combined with that in slip system misorientation diagrams, was used to make qualitative predictions of relative ease and difficulty of slip transmission between combinations of alpha/beta/alpha variants based on in-plane and out-of-plane misorientations of slip planes and slip directions. For example, slip transmission between variants of near parallel alignment (Delta = 1.38°) between (0001) and {10-11} with a common {011}<111> slip system was predicted, then confirmed through Transmission Electron Microscopy (TEM) imaging techniques. Six variations of the production "Triplex" Ti-62222S heat treatment process were developed and applied to effect large changes in room temperature tensile deformation behavior. Large changes in morphology of primary alpha features and the presence of alpha2-Ti3Al in the alpha promoted large reductions in fracture stress and fracture strain capability of beta solution heat-treated and aged Ti-62222S. These effects were shown to be additive, so that the combination of high amounts of aligned colony alpha + high presence of alpha2-Ti3Al in the alpha produced the lowest fracture stress and fracture strain. Work hardening in all six microstructures was relatively low, e.g. n ranging between ˜0.05 and 0.1. As with fracture behavior, increasing the amount of aligned or colony microstructure and/or increasing the presence of alpha2-Ti 3Al in the alpha were shown to lower work hardening. Examination of fracture surfaces and polished cross sections perpendicular to fracture surfaces revealed an associated transition from transgranular to intergranular fracture with increasing amount of aligned or colony alpha and if the final aging treatment

  8. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  9. Cyclic hardening mechanisms in Nimonic 80A

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.; Gerold, V.

    1987-01-01

    A nickel base superalloy was fatigued under constant plastic strain range control. The hardening response was investigated as a function of plastic strain range and particle size of the gamma prime phase. Hardening was found to be a function of the slip band spacing. Numerous measurements of the slip band spacing and other statistical data on the slip band structures were obtained. Interactions between intersecting slip systems were shown to influence hardening. A Petch-Hall model was found to describe best this relationship between the response stress and the slip band spacing.

  10. Nuclear hardening of optical coatings: enhanced energy sharing concept. Revision 1

    SciTech Connect

    Edwards, D.F.; Gillespie, C.H.; Saito, T.T.; Wirtenson, G.R.; Schall, P.; Childs, W.

    1986-01-15

    Satellite component hardening requirements in the early 1970's led to the development of the enhanced energy sharing concept (EESC) for optical mirror coatings. The idea was to increase the survivability of aluminum coated fused silica mirrors to prompt energy deposition by interposing a thick layer of beryllium between the aluminum and the substrate. Separating the materials of higher Z by the low Z beryllium redistributes the deposited heat load over a larger volume and reduces the maximum temperature in the aluminum film. Theoretical analyses of heat transfer during and after an energy input pulse supported this concept and subsequent above-ground and underground tests confirmed the greater survivability of this mirror design. In the sections that follow we give an insight into the physical mechanisms responsible for nuclear radiation deposition and temperature rise. This is followed by a review of calculations of melt fluence for several mirror constructions taking into account only the dominant deposition mechanisms and heat flow.

  11. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  12. Effects of SiC whiskers and particles on precipitation in aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Papazian, John M.

    1988-12-01

    The age-hardening precipitation reactions in aluminum matrix composites reinforced with discontinuous SiC were studied using a calorimetric technique. Composites fabricated with 2124, 2219, 6061, and 7475 alloy matrices were obtained from commercial sources along with unreinforced control materials fabricated in a similar manner. The 7475 materials were made by a casting process while the others were made by powder metallurgy: the SiC reinforcement was in the form of whiskers or particulate. It was found that the overall age-hardening sequence of the alloy was not changed by the addition of SiC, but that the volume fractions of various phases and the precipitation kinetics were substantially modified. Precipitation and dissolution kinetics were generally accelerated. A substantial portion of this acceleration was found to be due to the powder metallurgy process employed to make the composites, but the formation kinetics of some particular precipitate phases were also strongly affected by the presence of SiC. It was observed that the volume fraction of GP zones able to form in the SiC containing materials was significantly reduced. The presence of SiC particles also caused normally quench insensitive materials such as 6061 to become quench sensitive. The microstructural origins of these effects are discussed.

  13. Fatigue hardening in niobium single crystals.

    NASA Technical Reports Server (NTRS)

    Doner, M.; Diprimio, J. C.; Salkovitz, E. I.

    1973-01-01

    Nb single crystals of various orientations were cyclically deformed in tension-compression under strain control. At low strain amplitudes all crystals oriented for single slip and some oriented for multiple slip showed a two stage hardening. When present, the first stage was characterized with almost no cyclic work hardening. The rate of hardening in the second stage increased with strain amplitude and the amount of secondary slip. In crystals oriented for single slip kink bands developed on their side faces during rapid hardening stage which resulted in considerable amount of asterism in Laue spots. A cyclic stress-strain curve independent of prior history was found to exist which was also independent of crystal orientation. Furthermore, this curve differed only slightly from that of polycrystalline Nb obtained from data in literature.

  14. Process for hardening the surface of polymers

    DOEpatents

    Mansur, L.K.; Lee, E.H.

    1992-07-14

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance. 1 figure.

  15. Process for hardening the surface of polymers

    DOEpatents

    Mansur, Louis K.; Lee, Eal H.

    1992-01-01

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance.

  16. Decline in Radiation Hardened Microcircuit Infrastructure

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.

    2015-01-01

    Two areas of radiation hardened microcircuit infrastructure will be discussed: 1) The availability and performance of radiation hardened microcircuits, and, and 2) The access to radiation test facilities primarily for proton single event effects (SEE) testing. Other areas not discussed, but are a concern include: The challenge for maintaining radiation effects tool access for assurance purposes, and, the access to radiation test facilities primarily for heavy ion single event effects (SEE) testing. Status and implications will be discussed for each area.

  17. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  18. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  19. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  20. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  1. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  2. Laser Surface Hardening of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Jin, Yajuan; Li, Zhuguo; Qi, Kai

    2014-09-01

    The study investigates laser surface hardening in the AISI 1045 steel using two different types of industrial laser: a high-power diode laser (HPDL) and a CO2 laser, respectively. The effect of process parameters such as beam power, travel speed on structure, case depth, and microhardness was examined. In most cases, a heat-affected zone (HAZ) formed below the surface; a substantial increase in surface hardness was achieved. In addition, big differences were found between the hardened specimens after HPDL surface hardening and CO2 laser surface hardening. For HPDL, depths of the HAZ were almost equal in total HAZ o, without surface melting. For CO2 laser, the depths changed a lot in the HAZ, with surface melting in the center. To better understand the difference of laser hardening results when use these two types of laser, numerical (ANSYS) analysis of the heat conduction involved in the process was also studied. For HPDL method, a rectangular beam spot and uniform energy distribution across the spot were assumed, while for CO2 laser, a circular beam spot and Gaussian energy distribution were assumed. The results showed that the energy distribution variety altered the thermal cycles of the HAZ dramatically. The rectangular HPDL laser beam spot with uniform energy distribution is much more feasible for laser surface hardening.

  3. Influence of electrified surface of cementitious materials on structure formation of hardened cement paste

    NASA Astrophysics Data System (ADS)

    Alekseev, A.; Gusakov, A.

    2015-01-01

    To provide high strength and durability of concrete it is necessary to study the influence of physical and chemical and mechanical principles of dispersed cementitious systems. The experimental bench was developed to study the influence of electrified surface of cementitious materials on structure formation of hardened cement paste. The test bench allows accelerating the processes of dissolution of cementing materials in water due to influence of electric discharge on their surface. Cement activation with high-voltage corona discharge when AC current is applied allows increasing the ultimate compressive strength of hardened cement paste by 46% at the age of one day and by 20% at the age of 28 days.

  4. Microstructural evolution of 6063 aluminum during friction-stir welding

    SciTech Connect

    Sato, Y.S.; Kokawa, Hiroyuki; Enomoto, Masatoshi; Jogan, Shigetoshi

    1999-09-01

    The microstructural distribution associated with a hardness profile in a friction-stir-welded, age-hardenable 6063 aluminum alloy has been characterized by transmission electron microscopy (TEM) and orientation imaging microscopy (OIM). The friction-stir process produces a softened region in the 6063 Al weld. Frictional heating and plastic flow during friction-stir welding create fine recrystallized grains in the weld zone and recovered grains in the thermomechanically affected zone. The hardness profile depends greatly on the precipitate distribution and only slightly on the grain size. The softened region is characterized by dissolution and growth of the precipitates during the welding. Simulated weld thermal cycles with different peak temperatures have shown that the precipitates are dissolved at temperatures higher than 675 K and that the density of the strengthening precipitate was reduced by thermal cycles lower than 675 K. A comparison between the thermal cycles and isothermal aging has suggested precipitation sequences in the softened region during friction-stir welding.

  5. Influence of slip system hardening assumptions on modeling stress dependence of work hardening

    NASA Astrophysics Data System (ADS)

    Miller, Matthew; Dawson, Paul

    1997-11-01

    Due to the discrete directional nature of processes such as crystallographic slip, the orientation of slip planes relative to a fixed set of loading axes has a direct effect on the magnitude of the external load necessary to induce dislocation motion (yielding). The effect such geometric or textural hardening has on the macroscopic flow stress can be quantified in a polycrystal by the average Taylor factor M¯. Sources of resistance to dislocation motion such as interaction with dislocation structures, precipitates, and grain boundaries, contribute to the elevation of the critically resolved shear strength τcrss. In continuum slip polycrystal formulations, material hardening phenomena are reflected in the slip system hardness equations. Depending on the model, the hardening equations and the mean field assumption can both affect geometric hardening through texture evolution. In this paper, we examine continuum slip models and focus on how the slip system hardening model and the mean field assumption affect the stress-strain response. Texture results are also presented within the context of how the texture affects geometric hardening. We explore the effect of employing slip system hardnesses averaged over different size scales. We first compare a polycrystal simulation employing a single hardness per crystal to one using a latent hardening formulation producing distinct slip system hardnesses. We find little difference between the amplitude of the single hardness and a crystal-average of the latent hardening values. The geometric hardening is different due to the differences in the textures predicted by each model. We also find that due to the high degree of symmetry in an fcc crystal, macroscopic stress-strain predictions using simulations employing crystal- and aggregateaveraged hardnesses are nearly identical. We find this to be true for several different mean field assumptions. An aggregate-averaged hardness may be preferred in light of the difficulty

  6. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  7. Phenomenological modeling of hardening and thermal recovery in metals

    NASA Technical Reports Server (NTRS)

    Chan, K. S.; Lindholm, U. S.; Bodner, S. R.

    1988-01-01

    Modeling of hardening and thermal recovery in metals is considered within the context of unified elastic-viscoplastic theories. Specifically, the choices of internal variables and hardening measures, and the resulting hardening response obtained by incorporating saturation-type evolution equations into two general forms of the flow law are examined. Based on the analytical considerations, a procedure for delineating directional and isotropic hardening from uniaxial hardening data has been developed for the Bodner-Partom model and applied to a nickel-base superalloy, B1900 + Hf. Predictions based on the directional hardening properties deduced from the monotonic loading data are shown to be in good agreement with results of cyclic tests.

  8. Thermoelastic constitutive equations for chemically hardening materials

    NASA Technical Reports Server (NTRS)

    Shaffer, B. W.; Levitsky, M.

    1974-01-01

    Thermoelastic constitutive equations are derived for a material undergoing solidification or hardening as the result of a chemical reaction. The derivation is based upon a two component model whose composition is determined by the degree of hardening, and makes use of strain-energy considerations. Constitutive equations take the form of stress rate-strain rate relations, in which the coefficients are time-dependent functions of the composition. Specific results are developed for the case of a material of constant bulk modulus which undergoes a transition from an initial liquidlike state into an isotropic elastic solid. Potential applications are discussed.

  9. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  10. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  11. Nonlinear response of unidirectional boron/aluminum

    NASA Technical Reports Server (NTRS)

    Pindera, M.-J.; Herakovich, C. T.; Becker, W.; Aboudi, J.

    1990-01-01

    Experimental results obtained for unidirectional boron/aluminum subjected to combined loading using off-axis tension, compression and Iosipescu shear specimens are correlated with a nonlinear micromechanics model. It is illustrated that the nonlinear response in the principal material directions is markedly influenced by the different loading modes and different ratios of the applied stress components. The observed nonlinear response under pure and combined loading is discussed in terms of initial yielding, subsequent hardening, stress-interaction effects and unloading-reloading characteristics. The micromechanics model is based on the concept of a repeating unit cell representative of the composite-at-large and employs the unified theory of Bodner and Partom to model the inelastic response of the matrix. It is shown that the employed micromechanics model is sufficiently general to predict the observed nonlinear response of unidirectional boron/aluminum with good accuracy.

  12. Patterning and hardening of gold black infrared absorber by shadow mask deposition with ethyl cyanoacrylate

    NASA Astrophysics Data System (ADS)

    Panjwani, Deep; Nader-Esfahani, Nima; Maukonen, Doug; Rezadad, Imen; Boroumand, Javaneh; Smith, Evan; Nath, Janardan; Peale, R. E.

    2013-06-01

    Patterning of gold-black infrared absorbing films by stencil lithography and hardening by polymer infusion is reported. Gold black nano-structured films are deposited through a thin metal shadow mask in a thermal evaporator in ~400 mTorr pressure of inert gas, followed by ethyl cyanoacrylate fuming through the same mask to produce rugged IR absorptive patterns of ~100 micron scale dimensions. Infrared absorptivity is determined by transmission and reflectivity measurements using a Fourier spectrometer and infrared microscope. Results indicate that the optimized hardening process reduces the usual degradation of the absorptivity with age. This work has potential application to infrared array bolometers.

  13. Irradiation hardening of reduced activation martensitic steels

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Morimura, T.; Narui, M.; Matsui, H.

    1996-10-01

    Irradiation response on the tensile properties of 9Cr2W steels has been investigated following FFTF/MOTA irradiations at temperatures between 646 and 873 K up to doses between 10 and 59 dpa. The largest irradiation hardening accompanied by the largest decrease in the elongation is observed for the specimens irradiated at 646 K at doses between 10 and 15 dpa. The irradiation hardening appears to saturate at a dose of around 10 dpa at the irradiation temperature. No hardening but softening was observed in the specimens irradiated at above 703 K to doses of 40 and 59 dpa. Microstructural observation by transmission electron microscope (TEM) revealed that the dislocation loops with the a<100> type Burgers vector and small precipitates which were identified to be M 6C type carbides existed after the irradiation at below 703 K. As for the void formation, the average size of voids increased with increasing irradiation temperature from 646 to 703 K. No voids were observed above 703 K. Irradiation softening was attributed to the enhanced recovery of martensitic structure under the irradiation. Post-irradiation annealing resulted in hardening by the annealing at 673 K and softening by the annealing at 873 K.

  14. SEU hardening of CMOS memory circuit

    NASA Technical Reports Server (NTRS)

    Whitaker, S.; Canaris, J.; Liu, K.

    1990-01-01

    This paper reports a design technique to harden CMOS memory circuits against Single Event Upset (SEU) in the space environment. A RAM cell and Flip Flop design are presented to demonstrate the method. The Flip Flop was used in the control circuitry for a Reed Solomon encoder designed for the Space Station.

  15. Extraordinary strain hardening by gradient structure

    PubMed Central

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T.

    2014-01-01

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures. PMID:24799688

  16. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose. PMID:27194289

  17. A phenomenological model for bake hardening in minimal carbon steels

    NASA Astrophysics Data System (ADS)

    Das, Sourav; Nath Mohanty, Omkar; Brat Singh, Shiv

    2014-06-01

    The essence of bake hardening is to exploit the classical strain ageing in a positive way to increase the strength of the formed steel sheets used in outer body panel of a passenger car during the paint-baking operation. A new model that takes into account the strengthening contributions from Cottrell atmosphere and precipitate formation has been developed in the present work. The model predicts the increase in strength as a function of the amount of free solute C (calculated as a function of the annealing temperature), the amount of deformation, ageing temperature and time. The model predictions have been found to agree quite well with the experimental results; the individual contributions of Cottrell atmosphere and precipitation strengthening have been quantified.

  18. Deformation in metals after low temperature irradiation: Part II - Irradiation hardening, strain hardening, and stress ratios

    SciTech Connect

    Byun, Thak Sang; Li, Meimei

    2008-03-01

    Effects of irradiation at temperatures 200oC on tensile stress parameters are analyzed for dozens of bcc, fcc, and hcp pure metals and alloys, focusing on irradiation hardening, strain hardening, and relationships between the true stress parameters. Similar irradiation-hardening rates are observed for all the metals irrespective of crystal type; typically, the irradiation-hardening rates are large, in the range 100 - 1000 GPa/dpa, at the lowest dose of <0.0001 dpa and decrease with dose to a few tens of MPa/dpa or less at about 10 dpa. However, average irradiation-hardening rates over the dose range of 0 dpa − (the dose to plastic instability at yield) are considerably lower for stainless steels due to their high uniform ductility. It is shown that whereas low temperature irradiation increases the yield stress, it does not significantly change the strain-hardening rate of metallic materials; it decreases the fracture stress only when non-ductile failure occurs. Such dose independence in strain hardening behavior results in strong linear relationships between the true stress parameters. Average ratios of plastic instability stress to unirradiated yield stress are about 1.4, 3.9, and 1.3 for bcc metals (and precipitation hardened IN718 alloy), annealed fcc metals (and pure Zr), and Zr-4 alloy, respectively. Ratios of fracture stress to plastic instability stress are calculated to be 2.2, 1.7, and 2.1, respectively. Comparison of these values confirms that the annealed fcc metals and other soft metals have larger uniform ductility but smaller necking ductility when compared to other materials.

  19. Design for aluminum recycling

    SciTech Connect

    Not Available

    1993-10-01

    This article describes the increasing use of aluminum in automobiles and the need to recycle to benefit further growth of aluminum applications by assuring an economical, high-quality source of metal. The article emphasizes that coordination of material specifications among designers can raise aluminum scrap value and facilitate recycling. Applications of aluminum in automobile construction are discussed.

  20. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  1. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  2. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  3. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  4. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  5. Aging.

    PubMed

    Park, Dong Choon; Yeo, Seung Geun

    2013-09-01

    Aging is initiated based on genetic and environmental factors that operate from the time of birth of organisms. Aging induces physiological phenomena such as reduction of cell counts, deterioration of tissue proteins, tissue atrophy, a decrease of the metabolic rate, reduction of body fluids, and calcium metabolism abnormalities, with final progression onto pathological aging. Despite the efforts from many researchers, the progression and the mechanisms of aging are not clearly understood yet. Therefore, the authors would like to introduce several theories which have gained attentions among the published theories up to date; genetic program theory, wear-and-tear theory, telomere theory, endocrine theory, DNA damage hypothesis, error catastrophe theory, the rate of living theory, mitochondrial theory, and free radical theory. Although there have been many studies that have tried to prevent aging and prolong life, here we introduce a couple of theories which have been proven more or less; food, exercise, and diet restriction. PMID:24653904

  6. Aging

    PubMed Central

    Park, Dong Choon

    2013-01-01

    Aging is initiated based on genetic and environmental factors that operate from the time of birth of organisms. Aging induces physiological phenomena such as reduction of cell counts, deterioration of tissue proteins, tissue atrophy, a decrease of the metabolic rate, reduction of body fluids, and calcium metabolism abnormalities, with final progression onto pathological aging. Despite the efforts from many researchers, the progression and the mechanisms of aging are not clearly understood yet. Therefore, the authors would like to introduce several theories which have gained attentions among the published theories up to date; genetic program theory, wear-and-tear theory, telomere theory, endocrine theory, DNA damage hypothesis, error catastrophe theory, the rate of living theory, mitochondrial theory, and free radical theory. Although there have been many studies that have tried to prevent aging and prolong life, here we introduce a couple of theories which have been proven more or less; food, exercise, and diet restriction. PMID:24653904

  7. Effects of residual stress on irradiation hardening in stainless steels

    NASA Astrophysics Data System (ADS)

    Okubo, N.; Miwa, Y.; Kondo, K.; Kaji, Y.

    2009-04-01

    Effects of residual stress on irradiation hardening were studied in advance for predicting irradiation assisted stress corrosion cracking. The specimens of SUS316 and SUS316L with several % plastic strains, which correspond to weld residual stress, were prepared by bending and keeping deformation under irradiation. Ion irradiations of 12 MeV Ni 3+ were performed at 330, 400 and 550 oC to 45 dpa. No bended specimen was simultaneously irradiated with the bended specimen. The residual stress was estimated by X-ray residual stress measurements before and after the irradiation. The micro-hardness was measured by using nanoindenter. The residual stress did not relax even for the case of the higher temperature aging at 500 oC for the same time of irradiation. The residual stress after ion irradiation up to high dpa, however, relaxed at these experimental temperatures. The irradiation hardening of stressed specimen was obviously lower than that of un-stressed one in case of SUS316L irradiated at 300 oC to 12 dpa.

  8. Hardening by ion implantation of VT1-0 alloy having different grain size

    NASA Astrophysics Data System (ADS)

    Nikonenko, Alisa; Popova, Natalya; Nikonenko, Elena; Kalashnikov, Mark; Kurzina, Irina

    2016-01-01

    The paper presents a transmission electron microscopy (TEM) study of the structural and phase state of commercially pure titanium implanted by aluminum ions. TEM study has been carried out for two types of grains, namely coarse (0.4 µm) and small (0.5 µm). This paper presents details of the yield stress calculations and the analysis of strength components for the both grain types in two areas of the modified layer: at a distance of 0-150 nm (surface area I) and ˜300 nm (central area II) from the irradiated surface. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress in areas I and II. Thus, near the ion-alloyed layer, the yield stress decreases with the increase of the grain size, whilst area II demonstrates its increase. Moreover, the contribution to the general hardening of the alloy made by certain hardening mechanisms differs from contributions made by each of these mechanisms in each certain case.

  9. Effectiveness of hardening threaded parts by plastic deformation

    SciTech Connect

    Pyshkin, V.A.; Belai, S.V.; Dyad'kova, I.G.

    1983-03-01

    The rules of hardening threaded parts by roller burning the root of the inner diameter of a thread are studied. The effectiveness of hardening increases where the allowance for the inner diameter increases. By equations, a change in the inner diameter can be used to determine the depth of work hardening residual compressive stress, fatigue limit, and the mechanical properties of the threaded part. The effective stress concentration factor, increase in transmission load, and average tensile stress in cyclic loading, are also calculated. Equations help to determine the depth of hardening necessary; the optimum conditions of burnishing; and the maximum increase in fatigue strength, with optimum hardening conditions.

  10. High Manganese and Aluminum Steels for the Military and Transportation Industry

    NASA Astrophysics Data System (ADS)

    Bartlett, Laura; Van Aken, David

    2014-09-01

    Lightweight advanced high strength steels (AHSS) with aluminum contents between 4 and 12 weight percent have been the subject of intense interest in the last decade because of an excellent combination of high strain rate toughness coupled with up to a 17% reduction in density. Fully austenitic cast steels with a nominal composition of Fe-30%Mn-9%Al-0.9%C are almost 15% less dense than quenched and tempered Cr-Mo steels (SAE 4130) with equivalent strengths and dynamic fracture toughness. This article serves as a review of the tensile and high-strain-rate fracture properties associated mainly with silicon additions to this base composition. In the solution-treated condition, cast steels have high work-hardening rates with elongations up to 64%, room-temperature Charpy V-notch (CVN) impact energies up to 200 J, and dynamic fracture toughness over 700 kJ/m2. Silicon additions in the range of 0.59-1.56% Si have no significant effect on the mechanical properties of solution-treated steels but increased the tensile strength and hardness during aging. For steels aged at 530°C to an average hardness of 310 Brinell hardness number, HBW, increasing the amount of silicon from 1.07% to 1.56% decreased the room temperature CVN breaking energy from 92 J to 68 J and the dynamic fracture toughness from 376 kJ/m2 to 265 kJ/m2. Notch toughness is a strong function of phosphorus content, decreasing the solution-treated CVN impact toughness from 200 J in a 0.006% P steel to 28 J in a 0.07% P steel. For age-hardened steels with 1% Si, increasing levels of phosphorus from 0.001% to 0.043% decreased the dynamic fracture toughness from 376 kJ/m2 to 100 kJ/m2.

  11. Evaluation of the response of aluminum alloys to single and multiple particle impacts

    SciTech Connect

    Keiser, J.R.; Rao, M.; Notre Dame Univ., IN )

    1989-01-01

    Samples of annealed 1100 aluminum and 7075-T6 aluminum were eroded to steady-state conditions in a multiple particle erosion system. The samples were sectioned through the eroded areas, and a mechanical properties microprobe was used to measure the hardness of the material. The oblique multiple particle impacts produced a rippled surface with the hardness at the top of the wave crests approximately equal to that in the valleys. However, the total depth of hardening was significantly greater in material below the wave crests and was a function of the material for both wave crests and valleys. The depth of hardened material below the wave crest was about equal to the height of the wave plus the depth of hardening below the valley. 23 refs., 5 figs.

  12. Construction procedures using self hardening fly ash

    NASA Astrophysics Data System (ADS)

    Thornton, S. I.; Parker, D. G.

    1980-07-01

    Fly ash produced in Arkansas from burning Wyoming low sulfur coal is self-hardening and can be effective as a soil stabilizing agent for clays and sands. The strength of soil-self hardening fly ash develops rapidly when compacted immediately after mixing. Seven day unconfined compressive strengths up to 1800 psi were obtained from 20% fly ash and 80% sand mixtures. A time delay between mixing the fly ash with the soil and compaction of the mixture reduced the strength. With two hours delay, over a third of the strength was lost and with four hours delay, the loss was over half. Gypsum and some commercial concrete retarders were effective in reducing the detrimental effect of delayed compaction. Adequate mixing of the soil and fly ash and rapid compaction of the mixtures were found to be important parameters in field construction of stabilized bases.

  13. Modeling the Case Hardening of Automotive Components

    NASA Astrophysics Data System (ADS)

    Munikamal, Tiruttani; Sundarraj, Suresh

    2013-04-01

    A generalized framework has been developed within ABAQUS to model the surface hardening heat treatment processes for automotive steel components. The macro-scale heat transfer and stress calculations during the heating and quenching are coupled with the microstructural phase calculations, defined through a user routine, to estimate key process parameters such as case depth and surface hardness. This model has been applied to predict these parameters in two key industrial processes, i.e., case hardening of crankshafts and case carburization of gears. The results of the case depth and hardness calculations have been validated with the literature and in-house plant data. The effect of varying quench conditions on the overall stress distribution changes within the component has been outlined.

  14. Radiation-hardened transistor and integrated circuit

    DOEpatents

    Ma, Kwok K.

    2007-11-20

    A composite transistor is disclosed for use in radiation hardening a CMOS IC formed on an SOI or bulk semiconductor substrate. The composite transistor has a circuit transistor and a blocking transistor connected in series with a common gate connection. A body terminal of the blocking transistor is connected only to a source terminal thereof, and to no other connection point. The blocking transistor acts to prevent a single-event transient (SET) occurring in the circuit transistor from being coupled outside the composite transistor. Similarly, when a SET occurs in the blocking transistor, the circuit transistor prevents the SET from being coupled outside the composite transistor. N-type and P-type composite transistors can be used for each and every transistor in the CMOS IC to radiation harden the IC, and can be used to form inverters and transmission gates which are the building blocks of CMOS ICs.

  15. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  16. Work hardening: occupational therapy in industrial rehabilitation.

    PubMed

    Matheson, L N; Ogden, L D; Violette, K; Schultz, K

    1985-05-01

    Work hardening, presented in this paper as a "new" service for the industrially injured, is actually well grounded in the traditional models and practices of occupational therapy. From the profession's early roots in industrial therapy to the development of a variety of programs for the industrially injured through the 1950s and 1960s, the historical and philosophical bases of occupational therapy support the use of work as an evaluative and therapeutic medium. What is actually new is the adoption of terminology, technology, and a program format that fits in with the needs of consumers in the 1980s. Recent developments that created the need for the specialized services that occupational therapists are uniquely qualified to provide include growth of private sector vocational rehabilitation, changes in workers' compensation laws, and increasing costs of vocational rehabilitation. This paper describes work hardening in its present form. A case example is given that demonstrates how work hardening can be a cost-effective and time-saving bridge which spans the gap between curative medicine and the return to work. PMID:4014411

  17. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  18. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  19. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  20. Scanning electron microscope study of polytetrafluoroethylene sliding on aluminum single crystals

    NASA Technical Reports Server (NTRS)

    Brainard, W. A.; Buckley, D. H.

    1973-01-01

    Friction experiments were conducted in air with polytetrafluoroethylene (PTFE) sliding on aluminum single crystals. Mechanical scoring of the crystals with (110) and (100) orientations was observed with a single pass of the PTFE slider. No scoring was observed on the (111). The degree of scoring of the crystals is related to the hardness, with the hardest surface (111) showing no damage and the softest surface (110) showing the most severe scoring. Scoring is caused by work-hardened pieces of aluminum which, as a consequence of the adhesion between PTFE and aluminum, were pulled out of the bulk and became embedded in the PTFE polymer.

  1. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    Purpose: Due to x-ray beam polychromaticity and scattered radiation, attenuation measurements tend to be underestimated. Cupping and beam hardening artifacts become apparent in the reconstructed CT images. If only one material such as water, for example, is present, these artifacts can be reduced by precorrecting the rawdata. Higher order beam hardening artifacts, as they result when a mixture of materials such as water and bone, or water and bone and iodine is present, require an iterative beam hardening correction where the image is segmented into different materials and those are forward projected to obtain new rawdata. Typically, the forward projection must correctly model the beam polychromaticity and account for all physical effects, including the energy dependence of the assumed materials in the patient, the detector response, and others. We propose a new algorithm that does not require any knowledge about spectra or attenuation coefficients and that does not need to be calibrated. The proposed method corrects beam hardening in single energy CT data. Methods: The only a priori knowledge entering EBHC is the segmentation of the object into different materials. Materials other than water are segmented from the original image, e.g., by using simple thresholding. Then, a (monochromatic) forward projection of these other materials is performed. The measured rawdata and the forward projected material-specific rawdata are monomially combined (e.g., multiplied or squared) and reconstructed to yield a set of correction volumes. These are then linearly combined and added to the original volume. The combination weights are determined to maximize the flatness of the new and corrected volume. EBHC is evaluated using data acquired with a modern cone-beam dual-source spiral CT scanner (Somatom Definition Flash, Siemens Healthcare, Forchheim, Germany), with a modern dual-source micro-CT scanner (TomoScope Synergy Twin, CT Imaging GmbH, Erlangen, Germany), and with a modern

  2. The properties of aluminum alloys containing nickel, produced using powder metallurgy method

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Jamaludin Shamsul, B.; Ahmad, Khairel R.; Hussein, Wan M. H.

    2015-05-01

    In this paper, the effects of nickel on the microstructure and mechanical properties of experimental an Al-Zn-Mg-Cu PM alloys under the impacts of the retrogression and re-aging treatment was investigated. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered samples subjected to the homogenizing condition at 470°C for 1.5 hours then aging at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Characterization's results indicate that the microstructures of an Al-Zn-Mg-Cu-Ni PM alloys presented an intermetallics compound in the aluminum's matrix, identified as the AlNi and Al3Ni2 phases besides the MgZn and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloys.

  3. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  4. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  5. Radiation hardening of diagnostics for fusion reactors

    SciTech Connect

    Baur, J.F.; Engholm, B.A.; Hacker, M.P.; Maya, I.; Miller, P.H.; Toffolo, W.E.; Wojtowicz, S.S.

    1981-12-01

    A list of the diagnostic systems presently used in magnetic confinement fusion experiments is compiled herein. The radiation-sensitive components are identified, and their locations in zones around the machine are indicated. A table of radiation sensitivities of components is included to indicate the data available from previous work in fission reactor, space probe, and defense-related programs. Extrapolation and application to hardening of fusion diagnostic systems requires additional data that are more specific to the fusion radiation environment and fusion components. A list is also given of present radiation-producing facilities where near-term screening tests of materials and components can be performed.

  6. Expecting the Unexpected: Radiation Hardened Software

    NASA Technical Reports Server (NTRS)

    Penix, John; Mehlitz, Peter C.

    2005-01-01

    Radiation induced Single Event Effects (SEEs) are a serious problem for spacecraft flight software, potentially leading to a complete loss of mission. Conventional risk mitigation has been focused on hardware, leading to slow, expensive and outdated on-board computing devices, increased power consumption and launch mass. Our approach is to look at SEEs from a software perspective, and to explicitly design flight software so that it can detect and correct the majority of SEES. Radiation hardened flight software will reduce the significant residual residual risk for critical missions and flight phases, and enable more use of inexpensive and fast COTS hardware.

  7. Strain hardening of steel EP836

    SciTech Connect

    Lyadskaya, A.A.; Lappa, R.M.; Spuskanyuk, V.Z.

    1986-03-01

    The authors investigate the effect of different combinations of cold hydraulic pressing and heat treatment on the physical and mechanical properties of steel EP836 (03N17K10V10MT), containing 0.03% C, 16-17% Ni, 10-11.5% Co, 9.5-11.5% W, 1% Ti, 1% Mo, and 0.15% A1. Deformation of the unaged steel resulted in insignificant hardening without a decrease in plasticity; this agrees with the results of investigations of other steels of this class.

  8. Metal Artifact Reduction for Polychromatic X-ray CT Based on a Beam-Hardening Corrector.

    PubMed

    Park, Hyoung Suk; Hwang, Dosik; Seo, Jin Keun

    2016-02-01

    This paper proposes a new method to correct beam hardening artifacts caused by the presence of metal in polychromatic X-ray computed tomography (CT) without degrading the intact anatomical images. Metal artifacts due to beam-hardening, which are a consequence of X-ray beam polychromaticity, are becoming an increasingly important issue affecting CT scanning as medical implants become more common in a generally aging population. The associated higher-order beam-hardening factors can be corrected via analysis of the mismatch between measured sinogram data and the ideal forward projectors in CT reconstruction by considering the known geometry of high-attenuation objects. Without prior knowledge of the spectrum parameters or energy-dependent attenuation coefficients, the proposed correction allows the background CT image (i.e., the image before its corruption by metal artifacts) to be extracted from the uncorrected CT image. Computer simulations and phantom experiments demonstrate the effectiveness of the proposed method to alleviate beam hardening artifacts. PMID:26390451

  9. Weldable aluminum alloy has improved mechanical properties

    NASA Technical Reports Server (NTRS)

    Westerlund, R. W.

    1966-01-01

    Weldable aluminum alloy has good resistance to stress-corrosion cracking, shows unchanged strength and formability after storage at room temperature, and can be pre-aged, stretched, and aged. Since toxic fumes of cadmium oxide are evolved when the new alloy is welded, adequate ventilation must be provided.

  10. Technology Developments in Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Howell, Joe T.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS, Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches. System level applications for the RHESE technology products are discussed.

  11. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  12. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  13. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.

  14. Hardness variability in commercial and hardened technologies

    SciTech Connect

    Shaneyfelt, M.R.; Winokur, P.S.; Meisenheimer, T.L.; Sexton, F.W.; Roeske, S.B.; Knoll, M.G.

    1994-03-01

    Over the past 10 years, there have been a number of advances in methods to assess and assure the radiation hardness of microelectronics in military and space applications. At the forefront of these is the Qualified Manufacturers List (QML) methodology, in which the hardness of product is ``built-in`` through statistical process control (SPC) of technology parameters relevant to the radiation response, test structure to integrated circuit (IC) correlations, and techniques for extrapolating laboratory test results to varying radiation scenarios. At the same time, there has been renewed interest in the use of commercial technology -- with its enhanced performance, reduced cost, and higher reliability -- in military and space systems. In this paper, we initially demonstrate the application of QML techniques to assure and control the radiation response of hardened technologies. Through several examples, we demonstrate intra-die, wafer-to-wafer, and lot-to-lot variations in a hardened technology. We observe 10 to 30% variations in key technology parameters that result from variability in geometry, process, and design layout. Radiation-induced degradation is seen to mirror preirradiation characteristics. We then evaluate commercial technologies and report considerably higher variability in radiation hardness, i.e., variations by a factor of two to five. This variability is shown to arise from a lack of control of technology parameters relevant to the radiation response, which a commercial manufacturer has no interest in controlling in a normal process flow.

  15. Hardness variability in commercial and hardened technologies

    NASA Astrophysics Data System (ADS)

    Shaneyfelt, M. R.; Winokur, P. S.; Meisenheimer, T. L.; Sexton, F. W.; Roeske, S. B.; Knoll, M. G.

    1994-01-01

    Over the past 10 years, there have been a number of advances in methods to assess and assure the radiation hardness of microelectronics in military and space applications. At the forefront of these is the Qualified Manufacturers List (QML) methodology, in which the hardness of product is 'built-in' through statistical process control (SPC) of technology parameters relevant to the radiation response, test structure to integrated circuit (IC) correlations, and techniques for extrapolating laboratory test results to varying radiation scenarios. At the same time, there has been renewed interest in the use of commercial technology -- with its enhanced performance, reduced cost, and higher reliability -- in military and space systems. In this paper, we initially demonstrate the application of QML techniques to assure and control the radiation response of hardened technologies. Through several examples, we demonstrate intra-die, wafer-to-wafer, and lot-to-lot variations in a hardened technology. We observe 10 to 30% variations in key technology parameters that result from variability in geometry, process, and design layout. Radiation-induced degradation is seen to mirror preirradiation characteristics. We then evaluate commercial technologies and report considerably higher variability in radiation hardness, i.e., variations by a factor of two to five. This variability is shown to arise from a lack of control of technology parameters relevant to the radiation response, which a commercial manufacturer has no interest in controlling in a normal process flow.

  16. The Influence of Ni and V Trace Elements on High-Temperature Tensile Properties and Aging of A356 Aluminum Foundry Alloy

    NASA Astrophysics Data System (ADS)

    di Giovanni, Maria Teresa; Cerri, Emanuela; Casari, Daniele; Merlin, Mattia; Arnberg, Lars; Garagnani, Gian Luca

    2016-05-01

    High-temperature tensile properties of unmodified A356 alloy with and without the addition of Ni or V in traces (600 and 1000 ppm of Ni and V, respectively) were investigated by analyzing samples obtained from sand and permanent mold castings in the as-cast and T6 heat-treated conditions. Tensile tests were performed at 508 K (235 °C) at a crosshead speed of 1 mm/min. In addition, samples were subjected to artificial aging at 508 K (235 °C) for different times, and corresponding hardness curves were plotted. Microstructures and fracture surfaces, analyzed by FEG-SEM equipped with energy dispersive X-ray spectroscopy, showed that neither Ni nor V addition had a detrimental effect on high-temperature tensile properties. Aging curves showed a strong loss of hardness affecting the T6 class between 30-min and 1-h exposure time. After 6-h aging, no evidence of aging treatment persisted on hardness of the tested material. Hardness values did not reveal any significant difference between the reference alloy and the Ni- and V-containing alloys in both casting conditions, in complete analogy with the tensile properties. Unmodified eutectic silicon particles provided inhomogeneity in the α-Al matrix and acted as the principal source of stress concentration leading to fracture.

  17. Aluminum: Recycling of Aluminum Dross/Saltcake

    SciTech Connect

    Blazek, S.

    1999-01-29

    As this NICE3 publication details, the objective of this project is to commercialize the process technology to eliminate all landfill waste associated with black dross and saltcake generated from aluminum recycling in the United States.

  18. Theoretical studies of aluminum and aluminide alloys using CALPHAD and first-principles approach

    NASA Astrophysics Data System (ADS)

    Jiang, Chao

    Heat-treatable aluminum alloys have been widely used in the automobile and aerospace industries as structural materials due to their light weight and high strength. To study the age-hardening process in heat-treatable aluminum alloys, the Gibbs energies of the strengthening metastable phases, e.g. theta ' and theta″, are critical. However, those data are not included in the existing thermodynamic databases for aluminum alloys due to the semi-empirical nature of the CALPHAD approach. In the present study, the thermodynamics of the Al-Cu system, the pivotal age-hardening system, is remodeled using a combined CALPHAD and first-principles approach. The formation enthalpies and vibrational formation entropies of the stable and metastable phases in the Al-Cu system are provided by first-principles calculations. Special Quasirandom Structures (SQS's) are applied to model the substitutionally random fee and bee alloys. SQS's for binary bee alloys are developed and tested in the present study. Finally, a self-consistent thermodynamic description of the Al-Cu system including the two metastable theta″ and theta' phases is obtained. During welding of heat-treatable aluminum alloys, a detrimental phenomenon called constitutional liquation, i.e. the local eutectic melting of second-phase particles in a matrix at temperatures above the eutectic temperature but below the solidus of the alloy, may occur in the heat-affected zone (HAZ). In the present study, diffusion code DICTRA coupled with realistic thermodynamic and kinetic databases is used to simulate the constitutional liquation in the model Al-Cu system. The simulated results are in quantitative agreement with experiments. The critical heating rate to avoid constitutional liquation is also determined through computer simulations. Besides the heat-treatable aluminum alloys, intermetallic compounds based on transition metal aluminides, e.g. NiAl and FeAl, are also promising candidates for the next-generation of high

  19. Aluminum powder metallurgy processing

    NASA Astrophysics Data System (ADS)

    Flumerfelt, Joel Fredrick

    In recent years, the aluminum powder industry has expanded into non-aerospace applications. However, the alumina and aluminum hydroxide in the surface oxide film on aluminum powder require high cost powder processing routes. A driving force for this research is to broaden the knowledge base about aluminum powder metallurgy to provide ideas for fabricating low cost aluminum powder components. The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization commercial inert gas atomization and gas atomization reaction synthesis (GARS). The commercial atomization methods are bench marks of current aluminum powder technology. The GARS process is a laboratory scale inert gas atomization facility. A benefit of using pure aluminum powders is an unambiguous interpretation of the results without considering the effects of alloy elements. A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a

  20. Polymer Aging Techniques Applied to Degradation of a Polyurethane Propellant Binder

    SciTech Connect

    Assink, R.A.; Celina, M.; Graham, A.C.; Minier, L.M.

    1999-07-27

    The oxidative thermal aging of a crosslinked hydroxy-terminated polybutadiene (HTPB)/isophorone diisocyanate (IPDI) polyurethane rubber, commonly used as the polymeric binder matrix in solid rocket propellants, was studied at temperatures of RT to 125 C. We investigate changes in tensile elongation, mechanical hardening, polymer network properties, density, O{sub 2} permeation and molecular chain dynamics using a range of techniques including solvent swelling, detailed modulus profiling and NMR relaxation measurements. Using extensive data superposition and highly sensitive oxygen consumption measurements, we critically evaluate the Arrhenius methodology, which normally assumes a linear extrapolation of high temperature aging data. Significant curvature in the Arrhenius diagram of these oxidation rates was observed similar to previous results found for other rubber materials. Preliminary gel/network properties suggest that crosslinking is the dominant process at higher temperatures. We also assess the importance of other constituents such as ammonium perchlorate or aluminum powder in the propellant formulation.

  1. Acoustic emission features at deformation of aluminum alloys with different strain behavior types

    NASA Astrophysics Data System (ADS)

    Bashkov, O. V.; Panin, S. V.; Bashkova, T. I.; Byakov, A. V.; Popkova, A. A.; Shakirov, I. V.

    2015-10-01

    The analysis of the deformation and fracture peculiarities of two kinds of aluminum alloys with different deformation behavior types using AE method was carried out. It is shown that an effective description of deformation mechanisms with the use of AE method can be made by sorting and identification of AE signal sources. Strain stages identified through the strain hardening diagrams are consistent with AE activity graphs for different types of AE sources at these stages. AE activity at the stage of strain hardening substantially depends on heterogeneous structure characteristics of materials under loading.

  2. Radiation-Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Patrick, Marshall C.; Johnson, Michael; Cressler, John D.

    2008-01-01

    This conference poster explores NASA's Radiation-Hardened Electronics for Space Environments project. This project aims to advance the state of the art in high performance, radiation-hardened electronics that enable the long-term, reliable operation of a spacecraft in extreme radiation and temperature of space and the lunar surface.

  3. Hardening treatment of friction surfaces of ball journal bearings

    NASA Astrophysics Data System (ADS)

    Gorlenko, A. O.; Davidov, S. V.

    2016-04-01

    The article presents the technology of finishing plasma hardening by the application of the multi-layer nanocoating Si-O-C-N system to harden the friction surfaces of the ball journal bearings. The authors of the paper have studied the applied wear-resistant anti-friction coating tribological characteristics, which determine the increase in wear resistance of the ball journal bearings.

  4. Radiation-Hardened Electronics for the Space Environment

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    RHESE covers a broad range of technology areas and products. - Radiation Hardened Electronics - High Performance Processing - Reconfigurable Computing - Radiation Environmental Effects Modeling - Low Temperature Radiation Hardened Electronics. RHESE has aligned with currently defined customer needs. RHESE is leveraging/advancing SOA space electronics, not duplicating. - Awareness of radiation-related activities through out government and industry allow advancement rather than duplication of capabilities.

  5. Enhancement of superplastic formability in a high strength aluminum alloy

    NASA Technical Reports Server (NTRS)

    Agrawal, S. P.; Turk, G. R.; Vastava, R.

    1988-01-01

    A 7475 aluminum alloy was developed for superplastic forming (SPF). By lowering the Fe and Si contents in this alloy significantly below their normal levels and optimizing the thermomechanical processing to produce sheet, over 2000 percent thickness strain to failure was obtained. The microstructure, elevated-temperature uniaxial and biaxial tension, and cavitation behavior of the alloy were determined. In addition, a constitutive model was used to form a generic structural shape from which mechanical test specimens were removed and post-SPF characteristics were evaluated. The constitutive model included both material strain hardening and strain rate hardening effects, and was verified by accurately predicting forming cycles which resulted in successful component forming. Stress-life fatigue, stress rupture, and room and elevated temperature tensile tests were conducted on the formed material.

  6. U-groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1995-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking which induces bending under uniaxial loading. The filler strain-hardening deceased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A de-peaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve de-peaking in the welding process. Intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  7. U-Groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1996-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking, which induces bending under uniaxial loading. The filler strain-hardening decreased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A depeaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve depeaking in the welding process. The intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  8. Strain hardening mechanisms in a Ni-Mo-Cr alloy

    SciTech Connect

    Dymek, S. ); Dollar, M. ); Klarstrom, D.L. )

    1991-01-01

    HAYNES 242 alloy has been recently developed for gas turbine components applications. This age-hardenable alloy, consisting essentially of Ni-25%Mo-8%Cr, utilizes a long-range-ordering reaction to form uniformly sized and distributed, extremely small (on the order of 10nm), ordered particles. Excellent strength and ductility at elevated temperatures, low thermal expansion characteristics and good oxidation resistance of Haynes 242 alloy has encouraged a number of studies designed to characterize its properties. What is lacking is an attempt to understand the fundamentals of the deformation and strengthening mechanisms in this alloy. This on-going research has been undertaken to explore deformation mechanisms in unaged and aged Haynes 242 alloy. The emphasis has been put on the effects of initial precipitation structure on the development of deformation structure and how it controls selected mechanical properties. This paper presents selected results and reports a change in the deformation mode from crystallographic glide in an unaged alloy into twinning in the presence of ordered particles. Deformation twinning in Ni-Mo and Ni-Mo-Cr alloys was reported earlier but was not discussed in detail. This research sheds light on possible origins of particle-induced twinning in alloys strengthened by small ordered particles.

  9. New analytical approach for neutron beam-hardening correction.

    PubMed

    Hachouf, N; Kharfi, F; Hachouf, M; Boucenna, A

    2016-01-01

    In neutron imaging, the beam-hardening effect has a significant effect on quantitative and qualitative image interpretation. This study aims to propose a linearization method for beam-hardening correction. The proposed method is based on a new analytical approach establishing the attenuation coefficient as a function of neutron energy. Spectrum energy shift due to beam hardening is studied on the basis of Monte Carlo N-Particle (MCNP) simulated data and the analytical data. Good agreement between MCNP and analytical values has been found. Indeed, the beam-hardening effect is well supported in the proposed method. A correction procedure is developed to correct the errors of beam-hardening effect in neutron transmission, and therefore for projection data correction. The effectiveness of this procedure is determined by its application in correcting reconstructed images. PMID:26609685

  10. Hardening and yielding in colloidal gels

    NASA Astrophysics Data System (ADS)

    Del Gado, Emanuela; Colombo, Jader; Bouzid, Mehdi

    Attractive colloidal gel networks are disordered elastic solids that can form even in extremely dilute particle suspensions. With interaction strengths comparable to the thermal energy, their stress-bearing network can locally restructure via breaking and reforming inter-particle bonds. We use molecular dynamics simulations of a model system to investigate the strain hardening and the yielding process. During shear start up protocol, the system exhibits strong localization of tensile stresses that may be released through the breaking and formation of new bonds. In this regime, the small amplitude oscillatory shear analysis shows that the storage and the loss modulus follow a power law behavior that are closely reminiscent of experimental observations. At large accumulated strains, the strain-induced reorganization of the gel may trigger flow heterogeneities and eventually lead to the yielding of the gel via a quasi brittle damage of its structure.

  11. Keystroke Dynamics-Based Credential Hardening Systems

    NASA Astrophysics Data System (ADS)

    Bartlow, Nick; Cukic, Bojan

    abstract Keystroke dynamics are becoming a well-known method for strengthening username- and password-based credential sets. The familiarity and ease of use of these traditional authentication schemes combined with the increased trustworthiness associated with biometrics makes them prime candidates for application in many web-based scenarios. Our keystroke dynamics system uses Breiman’s random forests algorithm to classify keystroke input sequences as genuine or imposter. The system is capable of operating at various points on a traditional ROC curve depending on application-specific security needs. As a username/password authentication scheme, our approach decreases the system penetration rate associated with compromised passwords up to 99.15%. Beyond presenting results demonstrating the credential hardening effect of our scheme, we look into the notion that a user’s familiarity to components of a credential set can non-trivially impact error rates.

  12. Laser hardening process simulation for mechanical parts

    NASA Astrophysics Data System (ADS)

    Tani, G.; Orazi, L.; Fortunato, A.; Campana, G.; Cuccolini, G.

    2007-02-01

    In this paper a numerical simulation of laser hardening process is presented. The Finite Difference Method (FDM) was used to solve the heat transfer and the carbon diffusion equations for a defined workpiece geometry. The model is able to predict the thermal cycle into the target material, the phase transformations and the resulting micro-structures according to the laser parameters, the workpiece dimensions and the physical properties of the workpiece. The effects of the overlapping tracks of the laser beam on the resulting micro-structures is also considered. The initial workpiece micro-structure is taken into account in the simulation by a digitized photomicrograph of the ferrite perlite distribution before the thermal cycle. Experimental tests were realized on a C43 plate and the good agreement between the theoretical and experimental results is shown.

  13. Jerky loads on surface-hardened gears

    NASA Technical Reports Server (NTRS)

    Rettig, H.; Wirth, X.

    1978-01-01

    Damage occurs again and again in practice in the form of transmissions with surface hardened gears which break after a very long operating time (explained by seldom occurring jerky loads). Gear drives are frequently exposed to jerky stresses which are greater than their fatigue limit. These stresses are considered in gear calculations, first, by shock factors when the transmission is to be designed as high endurance with regard to overloads and, second, in the form of operating ratios when the design is to be time enduring with regard to overloads. The size of the operating ratio depends not only on torque characteristics, drive and processing machine, but also on the material and heat treatment.

  14. Dilatant hardening of fluid-saturated sandstone

    NASA Astrophysics Data System (ADS)

    Makhnenko, Roman Y.; Labuz, Joseph F.

    2015-02-01

    The presence of pore fluid in rock affects both the elastic and inelastic deformation processes, yet laboratory testing is typically performed on dry material even though in situ the rock is often saturated. Techniques were developed for testing fluid-saturated porous rock under the limiting conditions of drained, undrained, and unjacketed response. Confined compression experiments, both conventional triaxial and plane strain, were performed on water-saturated Berea sandstone to investigate poroelastic and inelastic behavior. Measured drained response was used to calibrate an elasto-plastic constitutive model that predicts undrained inelastic deformation. The experimental data show good agreement with the model: dilatant hardening in undrained triaxial and plane strain compression tests under constant mean stress was predicted and observed.

  15. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  16. Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Mathew, M. D.; Sankaran, S.

    2013-12-01

    In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

  17. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  18. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  19. A laboratory means to produce tough aluminum sheet from powder

    NASA Technical Reports Server (NTRS)

    Singleton, O. R.; Royster, D. M.; Thomas, J. R.

    1990-01-01

    The rapid solidification of aluminum alloys as powder and the subsequent fabrication processes can be used to develop and tailor alloys to satisfy specific aerospace design requirements, including high strength and toughness. Laboratory procedures to produce aluminum powder-metallurgy (PM) materials are efficient but require evidence that the laboratory methods used can produce a product with superior properties. This paper describes laboratory equipment and procedures which can be used to produce tough aluminum PM sheet. The processing of a 2124 + 0.9 percent Zr aluminum alloy powder is used as an example. The fully hardened sheet product is evaluated in terms of properties and microstructure. The key features of the vacuum hot press pressing operation used to consolidate the powder are described. The 2124 + 0.9 percent Zr - T8 temper aluminum sheet produced was both strong (460-490 MPa yield strength) and tough (Kahn Tear unit-propagation- energy values over three times those typical for ingot metallurgy 2024-T81). Both the longitudinal and longitudinal-transverse directions of the sheet were tested. The microstructure was well refined with subgrains of one or two micrometers. Fine dispersoids of Al3Zr in the precipitate free regions adjacent to boundaries are believed to contribute to the improved toughness.

  20. Embrittlernent of irradiated F82H in the absence of irradiation hardening

    SciTech Connect

    Klueh, Ronald L; Shiba, Kiyoyuki; Sokolov, Mikhail A

    2009-01-01

    Neutron irradiation of 7-12% Cr ferritic/martensitic steels below 425-450 C produces microstructural defects and precipitation that cause an increase in yield stress. This irradiation hardening causes embrittlement, which is observed in a Charpy impact or fracture toughness test as an increase in the ductile-brittle transition temperature. Based on observations that show little change in strength in steels irradiated above 425-450 C, the general conclusion has been that no embrittlement occurs above these temperatures. In a recent study of F82H steel, significant embrittlement was observed after irradiation at 500 C. This embrittlement is apparently due to irradiation-accelerated Laves-phase precipitation. Observations of the embrittlement in the absence of hardening has been examined and analyzed with thermal-aging studies and computational thermodynamics calculations to illuminate and understand the effect.

  1. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  2. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  3. Flow and fracture of particle hardened copper-titanium alloys: Interplay of slip and twinning

    NASA Astrophysics Data System (ADS)

    Radetic, Tamara

    The flow and fracture behavior of Cu-rich Cu-Ti alloys hardened by ordered, metastable, coherent betasp' precipitates (Cusb4Ti,\\ D1sb{a} superstructure) are particularly interesting because these alloys show an unusual propensity to twin profusely after small amounts of plastic flow by slip. The mechanical behavior was studied using standard tensile testing along with modern electron optical techniques including CTEM, SEM and HREM. The deformation substructure in the early stages of aging and in samples aged for longer times is characterized by the coupled motion of five dislocations of the same Burgers vector (superdislocations in the D1sb{a} structure) after small degrees of deformation. Characterization of the fine-scale structure of the mechanical twins which form in the particle hardened Cu-Ti alloys is also reported in this study. The growth of deformation twins occurs via the motion of so-called G-ledges at twin/matrix interfaces and via a coalescence of fine twins. The atomic structure of the coherent twin/matrix interfaces and associated single and multiple layer ledges are also elucidated. Incoherent interfaces at the tip of deformation twins generated by 90sp° and 30sp° twinning dislocations have been investigated. The twin/twin and slip/twin interactions have been studied and analyzed as well as the effect of grain boundaries on deformation twinning. Deformation twins appear to nucleate at dislocation pile-ups serving as a stress relaxation mechanism. Shear transfer through obstacle twins is effected by slip and twining. The dominant strengthening mechanism is concluded to be coherency strain hardening and the interplay of particle strengthening and grain size hardening is analyzed. The particle dispersion was found to influence the Hall-Petch factor but a detailed understanding of these synergetic effects was not established. The fracture mode of the underaged Cu-Ti alloys was found to be dimpled ductile tearing.

  4. Aluminum: Reducing chloride emissions from aluminum production

    SciTech Connect

    Simon, P.

    1999-09-29

    Reynolds Metals Company (RMC), with assistance from a NICE{sup 3} grant, is developing for commercialization a closed-loop control process that greatly reduces chlorine emissions and increases plant efficiency while maintaining metal quality. The process still utilizes chlorine to remove impurities during aluminum processing, but is more effective than current methods. With the new technology chlorine in the stack is monitored and input chlorine is adjusted continuously. This optimization of chlorine use results in substantially less waste because less chlorine has to be bought or produced by aluminum manufacturers. This innovation is a significant improvement over conventional aluminum treatments, in which chlorine is injected in a more costly and wasteful manner. By the year 2010, the new technology has the potential to reduce the energy it takes to create chlorine by 8.4 billion Btu per year and to cut greenhouse gas emissions by 1,377 tons per year.

  5. Aluminum space frame technology

    SciTech Connect

    Birch, S.

    1994-01-01

    This article examines the increased application of aluminum to the construction of automobile frames. The topics of the article include a joint venture between Audi and Alcoa, forms in which aluminum is used, new alloys and construction methods, meeting rigidity and safety levels, manufacturing techniques, the use of extrusions, die casting, joining techniques, and pollution control during manufacturing.

  6. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are also…

  7. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  8. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  9. Properties of modified anhydride hardener and its cured resin

    NASA Astrophysics Data System (ADS)

    Qiang, Chen; Bingjun, Gao; Jinglin, Chen; Tongzhao, Xu

    2000-01-01

    Methyl-nadic-tetrahydric-methylanhydride (MNA), nadic-tetrahydric-methylanhydride (NA), anhydride hardener was modified by solid diol molecule to improve the impregnation resin fracture toughness in cryogenic temperature. The lap-shear strength, transverse tension as well as the thermal shock test showed that the resin cured by the modified anhydride hardener had higher bond strength and more toughness at 77 K. After the experiment of vacuum pressure impregnation (VPI) processing, it was found that this resin had a longer usable life, better impregnating properties, but higher initial viscosity than the resin hybrid HY925 as hardener.

  10. Strain hardening of metal parts with use of impulse wave

    NASA Astrophysics Data System (ADS)

    Kirichek, A. V.; Soloviev, D. L.

    2016-04-01

    This work describes a strain hardening method with the use of impulse waves. This method increases energy transfer to the strained material extending its technological capabilities with development of a deep strengthened layer and allowing formation of a heterogeneous hardened structure using plastic deformation. This structure has specified distribution of the hard and soft (visco-plastic) areas. Due to development of the heterogeneous structure in the surface layer created by strain hardening with impulse wave, durability of parts that suffer contact fatigue loading is significantly increased.

  11. The aluminum smelting process.

    PubMed

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  12. Aluminum structural applications

    SciTech Connect

    Lucas, G.

    1996-05-01

    Extensive research by aluminum producers and automakers in the 1980s resulted in the development of technologies that enable building of aluminum cars that meet and exceed all the expectations of today`s drivers and passengers, yet weigh several hundred pounds less than their steel counterparts. The Acura NSX sports car, the Audi A8, and the Jaguar XJ220 have all been introduced. Ford has built 40 aluminum-intensive automobiles based on the Taurus/Sable for test purposes, and General Motors recently announced an aluminum-structured electric vehicle. The design flexibility that aluminum allows is shown by these examples. Each uses a somewhat different technology that is particularly suited to the vehicle and its market.

  13. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  14. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    NASA Astrophysics Data System (ADS)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  15. Material Models to Study the Bauschinger Effect on an Aluminum Shear Test Specimen

    SciTech Connect

    Cardoso, Rui P. R.; Gracio, Jose J.; Yoon, Jeong-Whan

    2007-05-17

    Sheet metal forming processes generally involve complex loadings and nonlinear material models. Combinations of drawing, re-drawing and/or reverse drawing operations commonly induce cyclic loads with non-proportional strain paths, leading to Bauschinger effects that can not be predicted by conventional isotropic hardening laws. In order to properly represent this effect, it is also required to accommodate an appropriate kinematic hardening model along with an anisotropic yield function. In this work, two different approaches will be used to predict the Bauschinger effect for an Aluminum shear test specimen: the rate dependent crystal plasticity model and a new combined isotropic/kinematic hardening model based on the two yield surfaces approach (loading and boundary yield surfaces), as recently proposed.

  16. Beam Hardening Corrections in Quantitative Computed Tomography

    SciTech Connect

    Vedula, Venumadhav; Venugopal, Manoharan; Raghu, C.; Pandey, Pramod

    2007-03-21

    Volumetric computed tomography (VCT) is the emerging 3D NDE inspection technique that gives highest throughput and better image quality. Industrial components in general demands higher x-ray energy for inspection for which polychromatic x-ray sources are used in common. Polychromatic nature of the x-rays gives rise to non-linear effects in the VCT projection data measurements called to be the beam hardening (BH) effects. BH produces prominent artifacts in the reconstructed images thereby deteriorating the image quality. Quantitative analysis such as density quantification, dimensional analysis etc., becomes difficult with the presence of these artifacts. This paper describes the BH correction using preprocessing technique for the homogeneous materials. Selection of effective energy at which the monoenergetic linear attenuation coefficient of a particular material equals to that of the polyenergetic beam is critical for BH correction. Various methods to determine the effective energy and their consequence in the quantitative measurements have been investigated in the present study. In this paper, BH corrections for heterogeneous materials have also been explored.

  17. Design concepts for hardened communications structures

    NASA Astrophysics Data System (ADS)

    Flathau, William J.; Smith, William G.

    1990-03-01

    An important component of any hardened command and control structure is the antenna system that provides communication with the outside world. Two types of antennae were considered; i.e., the whip type and the directional. The whip type is for short range communication and the directional is for use primarily with satellites. In the super high frequency range, the use of directional antennae having parabolic dishes greater than 8 feet in diameter are common. In the very extra high frequency range, dishes that are 2 to 3 feet in diameter are used. The whip type antenna should extend up to, say, 60 feet in the air. Based on this background, a family of structures was designed that can protect whip and directional antennae from the blast and shock effects from a 1-MT device for ground surface overpressure ranging from 15,000 to 500 psi. As the antennae, transmitters, receivers, power supplies, and lifting mechanisms will be located within such structures, appropriate shock spectra plots were developed to determine if the fragility level of pertinent equipment will be exceeded and for use in designing shock isolation systems. Button up periods of 1 and 4 weeks were considered.

  18. Cyber situational awareness and differential hardening

    NASA Astrophysics Data System (ADS)

    Dwivedi, Anurag; Tebben, Dan

    2012-06-01

    The advent of cyber threats has created a need for a new network planning, design, architecture, operations, control, situational awareness, management, and maintenance paradigms. Primary considerations include the ability to assess cyber attack resiliency of the network, and rapidly detect, isolate, and operate during deliberate simultaneous attacks against the network nodes and links. Legacy network planning relied on automatic protection of a network in the event of a single fault or a very few simultaneous faults in mesh networks, but in the future it must be augmented to include improved network resiliency and vulnerability awareness to cyber attacks. Ability to design a resilient network requires the development of methods to define, and quantify the network resiliency to attacks, and to be able to develop new optimization strategies for maintaining operations in the midst of these newly emerging cyber threats. Ways to quantify resiliency, and its use in visualizing cyber vulnerability awareness and in identifying node or link criticality, are presented in the current work, as well as a methodology of differential network hardening based on the criticality profile of cyber network components.

  19. Decontaminating Aluminum/Ammonia Heat Pipes

    NASA Technical Reports Server (NTRS)

    Jones, J. A.

    1985-01-01

    Internal gas slugs reduced or eliminated. Manufacturing method increases efficiency of aluminum heat pipes in which ammonia is working fluid by insuring pipe filled with nearly pure charge of ammonia. In new process heat pipe initially closed with stainless-steel valve instead of weld so pipe put through several cycles of filling, purging, and accelerated aging.

  20. Effect of Strain Rate and Temperature Gradient on Warm Formability of Aluminum Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Bagheriasl, R.; Ghavam, K.; Worswick, M. J.

    2011-08-01

    The effect of temperature gradient and forming speed on warm formability of aluminum alloy sheet has been studied using a coupled thermal mechanical finite element model of cup deep drawing. A user-defined material model was developed using the Bergstrom temperature and strain-rate dependant hardening model and Barlat YLD2000 anisotropic yield surface, which was implemented within LS-DYNA. The stress-strain curves for AA3003 at elevated temperatures and different strain rates were used to fit the Bergstrom hardening parameters. The anisotropy parameters were considered to be non-temperature dependant. The numerical model was validated against experiments from previous work and was found to accurately predict punch force for warm deep drawing. Increases in forming speed are shown to have a negative effect on formability. It is concluded that non-isothermal warm forming can be used to improve the formability of aluminum alloy sheet.

  1. Effect of aging on the fatigue crack growth kinetics of an Al-Zn-Mg-Cu alloy in two directions

    SciTech Connect

    Alpay, S.P.; Guerbuez, R. . Dept. of Metallurgical Engineering)

    1994-02-15

    There have been investigations discussing the effect of aging condition, and thereby the microstructure, on the fatigue crack growth characteristics of precipitation hardening alloys. Lindigkeit et al.., testing an Al-Zn-Mg-Cu alloy of composition corresponding to the commercial alloy 7075 concluded that the crack propagation resistance of underaged microstructures with shearable precipitates is significantly higher than overaged samples of same strength containing non-shearable particles. They reported that this behavior cannot be explained on the basis of slip reversibility alone. A similar conclusion is drawn by Zaiken and Ritchie from investigations on the effect of microstructure on the fatigue crack growth rate of an 7150 aluminum alloy, which is a somewhat high-purity version of the alloy 7050, with lower Fe and Si contents. It is also interesting that aging conditions showing high resistance to fatigue crack growth at low [Delta]K regimes, do not necessarily retain their superiority at medium and high stress intensity ranges.

  2. The neurotoxicity of environmental aluminum is still an issue.

    PubMed

    Bondy, Stephen C

    2010-09-01

    Evidence for the neurotoxicity of extended exposure to low levels of aluminum salts is described using an animal model treated with aluminum at low levels reflecting those found in some water supplies. Emphasis is given to the potential role of aluminum in acceleration and promotion of some indices characteristic of brain aging. These hallmarks include the appearance of excess levels of inflammation in specific brain areas. Aluminum salts can increase levels of glial activation, inflammatory cytokines and amyloid precursor protein within the brain. Both normal brain aging and to a greater extent, Alzheimer's disease are associated with elevated basal levels of markers for inflammation. These are not attributable to obvious exogenous stimuli and may reflect the lifespan history of the organism's immune responses. It is possible that aluminum salts can act as a subtle promoter of such apparently unprovoked responses. PMID:20553758

  3. Microscopic Origin of Strain Hardening in Methane Hydrate

    PubMed Central

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  4. Possible correlation between work-hardening and fatigue-failure

    NASA Technical Reports Server (NTRS)

    Kettunen, P. O.; Kocks, U. F.

    1969-01-01

    Conceptual theory proposes that cyclic hardening due to non-uniform strain and stress amplitudes during testing, especially during the initial application of stress to a specimen, may correlate positively with the ultimate strength of the specimen under test.

  5. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  6. Microscopic Origin of Strain Hardening in Methane Hydrate.

    PubMed

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  7. Ultimate bending capacity of strain hardening steel pipes

    NASA Astrophysics Data System (ADS)

    Chen, Yan-fei; Zhang, Juan; Zhang, Hong; Li, Xin; Zhou, Jing; Cao, Jing

    2016-04-01

    Based on Hencky's total strain theory of plasticity, ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material, the simplified analytical solution is proposed as well. Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes. Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes. It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material. Thus, the ignorance of strain hardening effect, as commonly assumed in current codes, may underestimate the ultimate bending capacity of steel pipes. The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes, supports of offshore platforms and other tubular structural steel members.

  8. The combination of precipitation and dispersion hardening in powder metallurgy produced Cu-Ti-Si alloy

    SciTech Connect

    Bozic, D.; Dimcic, O.; Dimcic, B. Cvijovic, I.; Rajkovic, V.

    2008-08-15

    Microstructure and microhardness properties of precipitation hardened Cu-Ti and precipitation/dispersion hardened Cu-Ti-Si alloys have been analyzed. Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} (wt.%) atomized powders were characterized before and after consolidation by HIP (Hot Isostatic Pressing). Rapidly solidified powders and HIP-ed compacts were subsequently subjected to thermal treatment in hydrogen at temperatures between 300 and 600 deg. C. Compared to Cu-Ti powder particles and compacts, obtained by the same procedure, the strengthening effect in Cu-1.2Ti-3TiSi{sub 2} powder particles and compacts was much greater. The binary and ternary powders both reveal properties superior to those of Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} compacts. Microhardness analysis as a function of the aging temperature of Cu-1.2Ti-3TiSi{sub 2} alloy shows an interaction between precipitation and dispersion hardening which offers possibilities for an application at elevated temperatures.

  9. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  10. Strain hardening of fcc metal surfaces induced by microploughing

    SciTech Connect

    Day, R.D.; Dickerson, R.M.; Russell, P.E.

    1998-12-01

    Microploughing experiments were used as a method for better understanding the ploughing mechanism in gold and iridium single crystals. The plough depths ranged from 20 nm in iridium to 1,600 nm in gold. Yield stress profiles and TEM analyses indicate that both materials strain harden even when very small volumes of material are involved. Strain hardening theory, as applied to bulk material, is useful in analyzing the results.

  11. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  12. Ductile fracture processes in 7075 aluminum

    SciTech Connect

    You, C.P. ); Thompson, A.W. ); Bernstein, I.M. )

    1995-02-01

    The ductile fracture of 7075 aluminum was examined as a function of aging condition, from underaged to overaged. Notched specimens allowed the triaxiality of stress to be varied. Increasing triaxiality, which was due to increasing notch acuity, decreased ductility and increased nucleation of voids, in accord with expectations from ductile fracture models. Overaged material, which is generally resistant to environmental damage, was not susceptible to hydrogen embrittlement even with high triaxiality, but void sizes were increased by hydrogen. That increase suggested that void growth rates may be assisted by hydrogen in overaged 7075 aluminum.

  13. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  14. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  15. Extracting material response from simple mechanical tests on hardening-softening-hardening viscoplastic solids

    NASA Astrophysics Data System (ADS)

    Mohan, Nisha

    Compliant foams are usually characterized by a wide range of desirable mechanical properties. These properties include viscoelasticity at different temperatures, energy absorption, recoverability under cyclic loading, impact resistance, and thermal, electrical, acoustic and radiation-resistance. Some foams contain nano-sized features and are used in small-scale devices. This implies that the characteristic dimensions of foams span multiple length scales, rendering modeling their mechanical properties difficult. Continuum mechanics-based models capture some salient experimental features like the linear elastic regime, followed by non-linear plateau stress regime. However, they lack mesostructural physical details. This makes them incapable of accurately predicting local peaks in stress and strain distributions, which significantly affect the deformation paths. Atomistic methods are capable of capturing the physical origins of deformation at smaller scales, but suffer from impractical computational intensity. Capturing deformation at the so-called meso-scale, which is capable of describing the phenomenon at a continuum level, but with some physical insights, requires developing new theoretical approaches. A fundamental question that motivates the modeling of foams is `how to extract the intrinsic material response from simple mechanical test data, such as stress vs. strain response?' A 3D model was developed to simulate the mechanical response of foam-type materials. The novelty of this model includes unique features such as the hardening-softening-hardening material response, strain rate-dependence, and plastically compressible solids with plastic non-normality. Suggestive links from atomistic simulations of foams were borrowed to formulate a physically informed hardening material input function. Motivated by a model that qualitatively captured the response of foam-type vertically aligned carbon nanotube (VACNT) pillars under uniaxial compression [2011,"Analysis of

  16. Advances in aluminum anodizing

    NASA Technical Reports Server (NTRS)

    Dale, K. H.

    1969-01-01

    White anodize is applied to aluminum alloy surfaces by specific surface preparation, anodizing, pigmentation, and sealing techniques. The development techniques resulted in alloys, which are used in space vehicles, with good reflectance values and excellent corrosive resistance.

  17. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  18. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  19. High-Performance, Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.; Frazier, Donald O.; Adams, James H.; Johnson, Michael A.; Kolawa, Elizabeth A.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project endeavors to advance the current state-of-the-art in high-performance, radiation-hardened electronics and processors, ensuring successful performance of space systems required to operate within extreme radiation and temperature environments. Because RHESE is a project within the Exploration Technology Development Program (ETDP), RHESE's primary customers will be the human and robotic missions being developed by NASA's Exploration Systems Mission Directorate (ESMD) in partial fulfillment of the Vision for Space Exploration. Benefits are also anticipated for NASA's science missions to planetary and deep-space destinations. As a technology development effort, RHESE provides a broad-scoped, full spectrum of approaches to environmentally harden space electronics, including new materials, advanced design processes, reconfigurable hardware techniques, and software modeling of the radiation environment. The RHESE sub-project tasks are: SelfReconfigurable Electronics for Extreme Environments, Radiation Effects Predictive Modeling, Radiation Hardened Memory, Single Event Effects (SEE) Immune Reconfigurable Field Programmable Gate Array (FPGA) (SIRF), Radiation Hardening by Software, Radiation Hardened High Performance Processors (HPP), Reconfigurable Computing, Low Temperature Tolerant MEMS by Design, and Silicon-Germanium (SiGe) Integrated Electronics for Extreme Environments. These nine sub-project tasks are managed by technical leads as located across five different NASA field centers, including Ames Research Center, Goddard Space Flight Center, the Jet Propulsion Laboratory, Langley Research Center, and Marshall Space Flight Center. The overall RHESE integrated project management responsibility resides with NASA's Marshall Space Flight Center (MSFC). Initial technology development emphasis within RHESE focuses on the hardening of Field Programmable Gate Arrays (FPGA)s and Field Programmable Analog

  20. Low Temperature Aluminum Dissolution Of Sludge Waste

    SciTech Connect

    Keefer, M.T.; Hamm, B.A.; Pike, J.A.

    2008-07-01

    High Level Waste (HLW) at the Savannah River Site (SRS) is currently stored in aging underground storage tanks. This waste is a complex mixture of insoluble solids, referred to as sludge, and soluble salts. Continued long-term storage of these radioactive wastes poses an environmental risk. The sludge is currently being stabilized in the Defense Waste Processing Facility (DWPF) through a vitrification process immobilizing the waste in a borosilicate glass matrix for long-term storage in a federal repository. Without additional treatment, the existing volume of sludge would produce nearly 8000 canisters of vitrified waste. Aluminum compounds, along with other non-radioactive components, represent a significant portion of the sludge mass currently planned for vitrification processing in DWPF. Removing the aluminum from the waste stream reduces the volume of sludge requiring vitrification and improves production rates. Treating the sludge with a concentrated sodium hydroxide (caustic) solution at elevated temperatures (>90 deg. C) to remove aluminum is part of an overall sludge mass reduction effort to reduce the number of vitrified canisters, shorten the life cycle for the HLW system, and reduce the risk associated with the long term storage of radioactive wastes at SRS. A projected reduction of nearly 900 canisters will be achieved by performing aluminum dissolution on six targeted sludge batches; however, a project to develop and install equipment will not be ready for operation until 2013. The associated upgrades necessary to implement a high temperature process in existing facilities are costly and present many technical challenges. Efforts to better understand the characteristics of the sludge mass and dissolution kinetics are warranted to overcome these challenges. Opportunities to further reduce the amount of vitrified waste and increase production rates should also be pursued. Sludge staged in Tank 51 as the next sludge batch for feed to DWPF consisted

  1. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  2. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  3. Light weight aluminum optics

    NASA Astrophysics Data System (ADS)

    Catura, R. C.; Vieira, J. R.

    1985-09-01

    Light weight mirror blanks were fabricated by dip-brazing a core of low mass aluminum foam material to thin face sheets of solid aluminum. The blanks weigh 40% of an equivalent size solid mirror and were diamond turned to provide reflective surfaces. Optical interferometry was used to assess their dimensional stability over 7 months. No changes in flatness are observed (to the sensitivity of the measurements of a half wavelength of red light).

  4. Fatigue crack propagation in aerospace aluminum alloys

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Piascik, R. S.; Dicus, D. L.; Newman, J. C., Jr.

    1990-01-01

    This paper reviews fracture mechanics based, damage tolerant characterizations and predictions of fatigue crack growth in aerospace aluminum alloys. The results of laboratory experimentation and modeling are summarized in the areas of: (1) fatigue crack closure, (2) the wide range crack growth rate response of conventional aluminum alloys, (3) the fatigue behavior of advanced monolithic aluminum alloys and metal matrix composites, (4) the short crack problem, (5) environmental fatigue, and (6) variable amplitude loading. Remaining uncertainties and necessary research are identified. This work provides a foundation for the development of fatigue resistant alloys and composites, next generation life prediction codes for new structural designs and extreme environments, and to counter the problem of aging components.

  5. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  6. Process design of press hardening with gradient material property influence

    NASA Astrophysics Data System (ADS)

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-01

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  7. Reverse-Martensitic Hardening of Austenitic Stainless Steel upon Up-quenching

    NASA Astrophysics Data System (ADS)

    Sato, Kiminori; Guo, Defeng; Li, Xiaohong; Zhang, Xiangyi

    2016-08-01

    Reverse-martensitic transformation utilizing up-quenching was demonstrated for austenitic stainless steel. Up-quenching was done following the stress-induced phase modification to martensite and then enrichment of the body-centered-cubic ferrite. Transmission-electron-microscopy observation and Vickers hardness test revealed that the reverse-martensitic transformation yields quench hardening owing to an introduction of highly-concentrated dislocation. It is furthermore found that Cr precipitation on grain boundaries caused by isothermal aging is largely suppressed in the present approach.

  8. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1997-02-01

    Optimal cooling of aluminum alloys following the high-temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lad to large spatial temperature gradients in complex-shaped parts, causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation, resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. New correlations, offering increased accuracy and less computational time, were formulated for the high-temperature boiling regimes which have a critical influence on final mechanical properties. The quench factor technique related predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al2024-T6 extrusion to quenches with multiple, overlapping water sprays. The validation study reported herein concludes by exploring the possibility of applying quenching technology to improving the properties of extruded metal-matrix composites such as SiC{sub p}/Al6061 and cast alloys.

  9. Influence of Precipitation Hardening in Mg-Y-Nd on Mechanical and Corrosion Properties

    NASA Astrophysics Data System (ADS)

    Maier, P.; Peters, R.; Mendis, C. L.; Müller, S.; Hort, N.

    2016-04-01

    Precipitation hardening is an effective strengthening mechanism to achieve high strength at moderate ductility in Mg-RE alloys. However, improved mechanical properties by precipitates that strengthen the alloy can affect corrosion rates as the finely dispersed particles are often more noble than the matrix. Biodegradable implant material should show a certain corrosion rate, but should be free of pitting, because wide and deep pits are notches that can cause higher stress concentration. WE43 has generally shown an acceptable biological response. In this study, a Mg-Y-Nd-Gd-Dy (WE32) alloy in extruded, solution and precipitation heat-treated conditions has been investigated. Solution heat treatment causes grain growth and strength loss. A rather short ageing response to peak hardness was observed, where peak hardening causes hardness values to exceed that of the initial extruded condition. Grain growth during ageing is not significant. Corrosion was evaluated with potentiodynamic polarization in Ringer Acetate solution. The highest corrosion rate was observed in the T4 condition. The peak aged alloy showed the most homogenous form of corrosion.

  10. Cancer morbidity in workers at aluminum foundries and secondary aluminum smelters.

    PubMed

    Seldén, A I; Westberg, H B; Axelson, O

    1997-11-01

    In a Swedish cohort of workers (n = 6,454) from seven aluminum foundries and three secondary aluminum (scrap) smelters there was no overall excess risk of cancer among male or female workers less than 85 years of age (males: 325 observed cases, standardized incidence ratio (SIR) 1.02, 95% confidence interval (CI) 0.91-1.13; females: 22 cases, SIR = 0.95, 95% CI = 0.60-1.44). In male workers, however, significantly elevated risk estimates were observed for cancer of the lung (51 cases; SIR = 1.49, 95% CI = 1.11-1.96), anorectal cancer (33 cases; SIR 2.13, 95% CI = 1.47-2.99), and sinonasal cancer (4 cases; SIR = 4.70, 95% CI = 1.28-12.01). There was no increase of urinary bladder or liver cancer. Lung cancer risks were highest in workers with a short duration of employment (< 5 years) suggesting determinants of risk related to socioeconomic factors rather than the occupational environment under study, but there were also indications of a lung cancer hazard from sand casting of aluminum for 10 years or more (SIR = 2.10, 95% CI = 1.01-3.87). The increase in anorectal cancer could not be etiologically related to occupational determinants of risk. Sand casting of aluminum aside, the cancer risk in secondary aluminum smelting seems to be lower than in primary aluminum smelting and in iron and steel founding, respectively. PMID:9327070

  11. Modelling of the effect of precipitates on work-hardening, ductility and impact behaviour of ferritic-martensitic Cr steels

    NASA Astrophysics Data System (ADS)

    Preininger, D.

    2002-12-01

    The effect of precipitates on work-hardening, tensile ductility and impact behaviour of carbon and high nitrogen martensitic 7-12Cr as well as particle strengthened ODS-(9-13)Cr steels have been analysed by models. A minimum of work-hardening and uniform strain generally appears around 600 °C at onset of dislocation recovery. Pronounced precipitation by increasing nitrogen and carbon content or additionally of fine Y 2O 3-particles distinctly increases work-hardening and uniform ductility. These, however, decrease with increasing strengthening but do not reach a visible level above 1500 MPa for ODS-steels at 20 °C. Minima of total elongation and fracture strain additionally appear in carbon and nitrogen martensitic steels around 300 °C where dynamic strain ageing occurs. Fracture strain and ductile upper shelf energy of Charpy tests in accordance with model predictions also decrease with increasing yield strength more strongly for ODS-steels due to their enhanced work-hardening and localized deformation. The strength-induced increase of ductile-to-brittle transition temperatures of ODS-steels is comparable to that observed by irradiation defect strengthening.

  12. Anisotropic hardening model based on non-associated flow rule and combined nonlinear kinematic hardening for sheet materials

    NASA Astrophysics Data System (ADS)

    Taherizadeh, Aboozar; Green, Daniel E.; Yoon, Jeong W.

    2013-12-01

    A material model for more effective analysis of plastic deformation of sheet materials is presented in this paper. The model is capable of considering the following aspects of plastic deformation behavior of sheet materials: the anisotropy in yielding stresses in different directions by using a quadratic yield function (based on Hill's 1948 model and stress ratios), the anisotropy in work hardening by introducing non-constant flow stress hardening in different directions, the anisotropy in plastic strains in different directions by using a quadratic plastic potential function and non-associated flow rule (based on Hill's 1948 model and plastic strain ratios, r-values), and finally some of the cyclic hardening phenomena such as Bauschinger's effect and transient behavior for reverse loading by using a coupled nonlinear kinematic hardening (so-called Armstrong-Frederick-Chaboche model). Basic fundamentals of the plasticity of the model are presented in a general framework. Then, the model adjustment procedure is derived for the plasticity formulations. Also, a generic numerical stress integration procedure is developed based on backward-Euler method (so-called multi-stage return mapping algorithm). Different aspects of the model are verified for DP600 steel sheet. Results show that the new model is able to predict the sheet material behavior in both anisotropic hardening and cyclic hardening regimes more accurately. By featuring the above-mentioned facts in the presented constitutive model, it is expected that more accurate results can be obtained by implementing this model in computational simulations of sheet material forming processes. For instance, more precise results of springback prediction of the parts formed from highly anisotropic hardened materials or that of determining the forming limit diagrams is highly expected by using the developed material model.

  13. Solute hardening and softening effects in B2 nickel aluminides

    SciTech Connect

    Pike, L.M.; Liu, C.T.; Anderson, I.M.; Chang, Y.A.

    1998-11-01

    The effect of substitutional solute additions including Fe, Mn, and Pd on the hardness of B2-ordered NiAl alloys was investigated. The solid solution hardening behavior of intermetallics is more complex than that of typical metallic solid solutions because of complications arising from the site preference of the solute as well as the effects of the solute on the concentrations of other point defects, e.g., vacancies and anti-site defects. For this reason, care was taken to experimentally establish solute site preferences and point defect concentrations in the NiAl alloys before analyzing the hardness data. By taking these factors into account it was possible to rationalize the observed unusual hardening effects. Three distinct categories of solid solution hardening behavior were encountered. The first was hardening by the solute addition itself. This was observed in the case of Pd additions to Al-poor NiAl. However, when fe or Mn is added to Al-poor NiAl a second category is observed; these elements are seen to soften the material. The third category of behavior is observed when Fe is added to NiAl with a constant Al concentration of 50 at. %. In this case it is vacancies, rather than solute atoms, which harden the material.

  14. General analytical shakedown solution for structures with kinematic hardening materials

    NASA Astrophysics Data System (ADS)

    Guo, Baofeng; Zou, Zongyuan; Jin, Miao

    2016-04-01

    The effect of kinematic hardening behavior on the shakedown behaviors of structure has been investigated by performing shakedown analysis for some specific problems. The results obtained only show that the shakedown limit loads of structures with kinematic hardening model are larger than or equal to those with perfectly plastic model of the same initial yield stress. To further investigate the rules governing the different shakedown behaviors of kinematic hardening structures, the extended shakedown theorem for limited kinematic hardening is applied, the shakedown condition is then proposed, and a general analytical solution for the structural shakedown limit load is thus derived. The analytical shakedown limit loads for fully reversed cyclic loading and non-fully reversed cyclic loading are then given based on the general solution. The resulting analytical solution is applied to some specific problems: a hollow specimen subjected to tension and torsion, a flanged pipe subjected to pressure and axial force and a square plate with small central hole subjected to biaxial tension. The results obtained are compared with those in literatures, they are consistent with each other. Based on the resulting general analytical solution, rules governing the general effects of kinematic hardening behavior on the shakedown behavior of structure are clearly.

  15. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  16. Versatile and Rapid Plasma Heating Device for Steel and Aluminum

    SciTech Connect

    Reddy, G.S.

    2006-03-14

    The main objective of the research was to enhance steel and aluminum manufacturing with the development of a new plasma RPD device. During the project (1) plasma devices were manufactured (2) testing for the two metals were carried out and (3) market development strategies were explored. Bayzi Corporation has invented a Rapid Plasma Device (RPD) which produces plasma, comprising of a mixture of ionized gas and free electrons. The ions, when they hit a conducting surface, deposit heat in addition to the convective heat. Two generic models called the RPD-Al and RPD-S have been developed for the aluminum market and the steel market. Aluminum melting rates increased to as high as 12.7 g/s compared to 3 g/s of the current industrial practice. The RPD melting furnace operated at higher energy efficiency of 65% unlike most industrial processes operating in the range of 13 to 50%. The RPD aluminum melting furnace produced environment friendly cleaner melts with less than 1% dross. Dross is the residue in the furnace after the melt is poured out. Cast ingots were extremely clean and shining. Current practices produce dross in the range of 3 to 12%. The RPD furnace uses very low power ~0.2 kWh/Lb to melt aluminum. RPDs operate in one atmosphere using ambient air to produce plasma while the conventional systems use expensive gases like argon, or helium in air-tight chambers. RPDs are easy to operate and do not need intensive capital investment. Narrow beam, as well as wide area plasma have been developed for different applications. An RPD was developed for thermal treatments of steels. Two different applications have been pursued. Industrial air hardening steel knife edges were subjected to plasma beam hardening. Hardness, as measured, indicated uniform distribution without any distortion. The biggest advantage with this method is that the whole part need not be heated in a furnace which will lead to oxidation and distortion. No conventional process will offer localized

  17. Rapid Heat Treatment of Aluminum High-Pressure Diecastings

    NASA Astrophysics Data System (ADS)

    Lumley, R. N.; Polmear, I. J.; Curtis, P. R.

    2009-07-01

    Recently, it has been demonstrated that common high-pressure diecasting (HPDC) alloys, such as those based on the Al-Si-Cu and Al-Si-Mg-(Cu) systems, may be successfully heat treated without causing surface blistering or dimensional instability. In some compositions, the capacity to exploit age hardening may allow the proof stress values to be doubled when compared to the as-cast condition. This heat treatment procedure involves the use of severely truncated solution treatment cycles conducted at lower than normal temperatures, followed by quenching and natural or artificial aging. The potential therefore exists to develop and evaluate secondary HPDC alloys designed specifically for rapid heat treatment, while still displaying high castability. This article reports results of an experimental program in which responses of various alloy compositions to age hardening have been investigated with the primary aim of further reducing the duration and cost of the heat treatment cycle while maintaining high tensile properties. Composition ranges have been established for which values of 0.2 pct proof stress exceeding 300 MPa ( i.e., increases of ~100 pct above as-cast values) can be achieved using a procedure that involves a total time for solution treatment plus age hardening of only 30 minutes. This rapid aging behavior is shown to be related to precipitation of the complex Q' phase, which forms primarily when Mg contents of the alloys are above ~0.2 wt pct.

  18. Enhanced active aluminum content and thermal behaviour of nano-aluminum particles passivated during synthesis using thermal plasma route

    NASA Astrophysics Data System (ADS)

    Mathe, Vikas L.; Varma, Vijay; Raut, Suyog; Nandi, Amiya Kumar; Pant, Arti; Prasanth, Hima; Pandey, R. K.; Bhoraskar, Sudha V.; Das, Asoka K.

    2016-04-01

    Here, we report synthesis and in situ passivation of aluminum nanoparticles using thermal plasma reactor. Both air and palmitc acid passivation was carried out during the synthesis in the thermal plasma reactor. The passivated nanoparticles have been characterized for their structural and morphological properties using X-ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. In order to understand nature of passivation vibrational spectroscopic analysis have been carried out. The enhancement in active aluminum content and shelf life for a palmitic acid passivated nano-aluminum particles in comparison to the air passivated samples and commercially available nano Al powder (ALEX) has been observed. Thermo-gravimetric analysis was used to estimate active aluminum content of all the samples under investigation. In addition cerimetric back titration method was also used to estimate AAC and the shelf life of passivated aluminum particles. Structural, microstructural and thermogravomateric analysis of four year aged passivated sample also depicts effectiveness of palmitic acid passivation.

  19. ALUMINUM RECLAMATION BY ACIDIC EXTRACTION OF ALUMINUM-ANODIZING SLUDGES

    EPA Science Inventory

    Extraction of aluminum-anodizing sludges with sulfuric acid was examined to determine the potential for production of commercial-strength solutions of aluminum sulfate, that is liquid alum. The research established kinetic and stoichiometric relationships and evaluates product qu...

  20. Crack resistance of tungsten hardened by dispersed refractory oxides

    SciTech Connect

    Babak, A.V.; Uskov, E.I.

    1985-05-01

    The authors present the results of an investigation of the crack resistance in a wide temperature range of the production types of tungsten VMP-S (conditionally designated technical purity tungsten with a higher degree of deformation than type VMP tungsten), VMP-3 (hardened with refractory oxides), and VMP-4 (with the addition of copper and hardened with refractory oxides) produced using the same method. It is reported that hardening of technical purity tungsten with refractory oxides increases the resistance of the material to crack development in the 20-2000C range, but the upper boundary of the temperature area of the ductile-to-brittle transition is shifted in the direction of higher temperatures, which must be taken into consideration in the use of the investigated alloys as structural materials for objects of new technology.

  1. Oxide dispersion hardened mechanically alloyed materials for high temperatures

    NASA Technical Reports Server (NTRS)

    Benjamin, J. S.; Strassburg, F. W.

    1982-01-01

    The procedure of mechanical alloying makes it possible to obtain, with the aid of powder-metallurgy techniques, alloys that consist of a metallic matrix in which very fine oxide particles are dispersed. Mechanically alloyed compound powders can be used for making either forged or hot-rolled semifinished products. For these products, dispersion strengthening and precipitation hardening has been combined. At high temperatures, the strength characteristics of the alloy are determined by both dispersion hardening and by precipitation hardening processes. The effect produced by each process is independent of that due to the other. Attention is given to the principle of mechanical alloying developed by Benjamin (1970, 1976), the strength characteristics of mechanically alloyed materials, the corrosion resistance of mechanically alloyed material at high temperatures, and the preparation and characteristics of the alloy MA 6000 E.

  2. Engineering design guidelines for electromagnetic pulse hardening of naval equipment

    NASA Astrophysics Data System (ADS)

    Rogers, S. R.; Perala, R. A.; Rosich, R. K.; Cook, R. B.; Rudolph, T. H.

    1981-07-01

    This document is intended to be used by engineers who design and manufacture shipboard equipment. It is complete in the sense that both the EMP hazard and the means of mitigating the hazard (hardening) are presented. The hazard is described, which not only discusses EMP generation in a general sense, but it also presents specific threat levels for EMP fields and transient currents and voltages included on cables and antennas which are connected to electronic equipment. This specific threat constitutes an EMP survivability criteria which must be met by the mission critical equipment. The necessary hardening technology areas include volume shielding, cable shielding and connectors, interface susceptibility analysis, terminal protective devices, upset and upset hardening, common mode rejection techniques, optical isolation, and grounding/bonding techniques. Test techniques which can verify equipment hardness are presented along with methods to observe the equipment's hardness and maintain the hardness.

  3. Study of the structural nonuniformity and low-temperature micromechanical properties of ultrafine-grain aluminum

    NASA Astrophysics Data System (ADS)

    Éstrin, Yu. Z.; Fomenko, L. S.; Lubenets, S. V.; Shumilin, S. É.; Pustovalov, V. V.

    2008-09-01

    The optimal conditions for measuring the microhardness of aluminum, concerning the surface preparation of the samples (electropolishing) and the load on an indenter (at least 0.5N), are determined. The degree of structural uniformity of aluminum after deformation by equal-channel angular pressing (ECAP) is studied by the microindentation method. It is found that the microhardness of an extruded blank varies over the cross-section, and it reaches its maximum value in the central part. The nonuniformity decreases as the number of passes increases. The main structural changes giving rise to hardening occur during the first pass. The temperature dependence of the microhardness in the interval 77-295K intensifies as the number of ECAP passes increases. The Hall-Petch law describes the hardening of aluminum as result of grain-size reduction during ECAP well, and the Hall-Petch coefficient increases as temperature decreases. For ultrafine-grain aluminum the microhardness and yield stress with strain ɛ =0.076 are related as HV=(3.7-4.2)σ0.076.

  4. Aluminum for plasmonics.

    PubMed

    Knight, Mark W; King, Nicholas S; Liu, Lifei; Everitt, Henry O; Nordlander, Peter; Halas, Naomi J

    2014-01-28

    Unlike silver and gold, aluminum has material properties that enable strong plasmon resonances spanning much of the visible region of the spectrum and into the ultraviolet. This extended response, combined with its natural abundance, low cost, and amenability to manufacturing processes, makes aluminum a highly promising material for commercial applications. Fabricating Al-based nanostructures whose optical properties correspond with theoretical predictions, however, can be a challenge. In this work, the Al plasmon resonance is observed to be remarkably sensitive to the presence of oxide within the metal. For Al nanodisks, we observe that the energy of the plasmon resonance is determined by, and serves as an optical reporter of, the percentage of oxide present within the Al. This understanding paves the way toward the use of aluminum as a low-cost plasmonic material with properties and potential applications similar to those of the coinage metals. PMID:24274662

  5. Hardenability of austenite in a dual-phase steel

    SciTech Connect

    Sarwar, M.; Priestner, R.

    1999-06-01

    A low-carbon, low-alloy steel was intercritically heat treated and thermomechanically processed to study the martensitic hardenability of austenite present. Rolling of the two-phase ({alpha} + {gamma}) microstructure elongated austenite particles and reduced their martensitic hardenability because the {alpha}/{gamma} interface where new ferrite forms during cooling was increased by the particle elongation. The martensite particles obtained in rolled material were also elongated or fibered in the rolling direction. Therefore, the thermomechanical processing of a two-phase ({alpha} + {gamma}) mixture has the detrimental effect of increasing the quenching power needed to yield a specific amount of martensite.

  6. Temperature influence on water transport in hardened cement pastes

    SciTech Connect

    Drouet, Emeline; Poyet, Stéphane; Torrenti, Jean-Michel

    2015-10-15

    Describing water transport in concrete is an important issue for the durability assessment of radioactive waste management reinforced concrete structures. Due to the waste thermal output such structures would be submitted to moderate temperatures (up to 80 °C). We have then studied the influence of temperature on water transport within hardened cement pastes of four different formulations. Using a simplified approach (describing only the permeation of liquid water) we characterized the properties needed to describe water transport (up to 80 °C) using dedicated experiments. For each hardened cement paste the results are presented and discussed.

  7. Statistical thermodynamics of strain hardening in polycrystalline solids

    SciTech Connect

    Langer, James S.

    2015-09-18

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  8. Impact of Scaled Technology on Radiation Testing and Hardening

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.; Cohn, Lewis M.

    2005-01-01

    This presentation gives a brief overview of some of the radiation challenges facing emerging scaled digital technologies with implications on using consumer grade electronics and next generation hardening schemes. Commercial semiconductor manufacturers are recognizing some of these issues as issues for terrestrial performance. Looking at means of dealing with soft errors. The thinned oxide has indicated improved TID tolerance of commercial products hardened by "serendipity" which does not guarantee hardness or say if the trend will continue. This presentation also focuses one reliability implications of thinned oxides.

  9. Statistical thermodynamics of strain hardening in polycrystalline solids

    SciTech Connect

    Langer, James S.

    2015-01-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  10. Laser hardening techniques on steam turbine blade and application

    NASA Astrophysics Data System (ADS)

    Yao, Jianhua; Zhang, Qunli; Kong, Fanzhi; Ding, Qingming

    Different laser surface hardening techniques, such as laser alloying and laser solution strengthening were adopted to perform modification treatment on the local region of inset edge for 2Cr13 and 17-4PH steam turbine blades to prolong the life of the blades. The microstructures, microhardness and anti-cavitation properties were investigated on the blades after laser treatment. The hardening mechanism and technique adaptability were researched. Large scale installation practices confirmed that the laser surface modification techniques are safe and reliable, which can improve the properties of blades greatly with advantages of high automation, high quality, little distortion and simple procedure.

  11. Why semiconductors must be hardened when used in space

    SciTech Connect

    Winokur, P. S.

    2000-01-04

    The natural space radiation environment presents a great challenge to present and future satellite systems with significant assets in space. Defining requirements for such systems demands knowledge about the space radiation environment and its effects on electronics and optoelectronics technologies, as well as suitable risk assessment of the uncertainties involved. For mission of high radiation levels, radiation-hardened integrated circuits will be required to preform critical mission functions. The most successful systems in space will be those that are best able to blend standard commercial electronics with custom radiation-hardened electronics in a mix that is suitable for the system of interest.

  12. Statistical thermodynamics of strain hardening in polycrystalline solids

    NASA Astrophysics Data System (ADS)

    Langer, J. S.

    2015-09-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman [Acta Mat. 58, 3718 (2010), 10.1016/j.actamat.2010.03.009]. It then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  13. Modelling work hardening of aluminium alloys containing dispersoids

    NASA Astrophysics Data System (ADS)

    Zhao, Qinglong; Holmedal, Bjørn

    2013-08-01

    The influence of dispersoids on tensile deformation behaviour has been studied by comparison of aluminium alloys containing different dispersoid densities. It was found that a fine dispersion of non-shearable particles led to an increased work hardening at the initial plastic deformation, but the effect was opposite at higher strains. The reason has been attributed to the generation of geometrically necessary dislocations (GNDs). A new model has been proposed for the evolution of GNDs based on a balance of storage and dynamic recovery of GNDs. The model predicts a rapid saturation of GNDs and a reduced work hardening at small strains, consistent with the experimental results.

  14. On the hardening and softening of nanocrystalline materials

    SciTech Connect

    Fougere, G.E.; Weertman, J.R. . Dept. of Materials Science and Engineering); Siegel, R.W. . Materials Science Div.)

    1993-04-01

    Nanocrystalline Pd and Cu samples have been thermally treated to determine whether the relation between hardness and grain size depend on the method used to vary the grain sizes. Previous reports indicate that hardening with decreasing grain size resulted from data obtained using individual samples, while softening with decreasing grain size resulted from data from a given sample that had been thermally treated. Hardening and softening regimes were evident for the nanocrystalline cu, and the hardness improvements over the original as-consolidated state were maintained throughout the thermal treatments. This review examines our hardness results for Cu and Pd and those for other nanocrystalline materials.

  15. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  16. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  17. Elevated temperature aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, Peter (Inventor); Lederich, Richard J. (Inventor); O'Neal, James E. (Inventor)

    1989-01-01

    Three aluminum-lithium alloys are provided for high performance aircraft structures and engines. All three alloys contain 3 wt % copper, 2 wt % lithium, 1 wt % magnesium, and 0.2 wt % zirconium. Alloy 1 has no further alloying elements. Alloy 2 has the addition of 1 wt % iron and 1 wt % nickel. Alloy 3 has the addition of 1.6 wt % chromium to the shared alloy composition of the three alloys. The balance of the three alloys, except for incidentql impurities, is aluminum. These alloys have low densities and improved strengths at temperatures up to 260.degree. C. for long periods of time.

  18. Aluminum Hydroxide and Magnesium Hydroxide

    MedlinePlus

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  19. Investigation of Thermo-Mechanical Fatigue Characteristics for Cast Aluminum (AL319-T7)

    NASA Astrophysics Data System (ADS)

    Miller, Luke W.

    In today's transient economy, the demand for new alternative technologies is increasing. Vehicle fuel economy has become the most important phrase in the automotive industry. The ability to achieve optimal fuel economy has many trade-offs. In terms of engine components, this trade-off comes in the form of component reliability. In the past, most engine components were constructed of cast iron. Currently many cast iron components have been replaced by aluminum components to reduce part weight. In parallel with the use of light weight components, higher thermal loadings have been applied to engine components due to the increasing use of fuel saving technologies. Current aluminum reliability concerns have led to a thermal mechanical fatigue (TMF) investigation of the aluminum casting alloy, AL319-T7. This thesis attempts to model TMF behaviour for an AL319-T7 cylinder head using a combined hardening material model, in which the effects of creep and oxidation have been neglected.

  20. The effect of mechanical surface and heat treatments on the erosion resistance of 6061 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Salik, J.; Buckley, D.; Brainard, W. A.

    1981-01-01

    The effects of both mechanical surface treatments and heat treatments on the erosion resistance of 6061 aluminum alloy were studied in order to gain a better understanding of material properties which affect erosion behavior. It was found that mechanical surface treatments have little or no effect on the erosion resistance. This is due to the formation by particle impact of a work-hardened surface layer, independent of the initial surface condition. The erosion resistance of aluminum single crystals was found to be independent of orientation, which is due to destruction of the surface microstructure and formation of a polycrystalline surface layer by the particle impact as observed by X-ray diffraction. Although on solution treatment of annealed aluminum 6061 the increase in hardness is accompanied by an increase in erosion resistance, precipitation treatment (which causes a further increase in hardness) results in a slightly lower erosion resistance.

  1. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  2. Aluminum-lithium alloys in helicopters

    SciTech Connect

    Smith, A.F.

    1997-10-01

    Aluminium-lithium alloys are widely applied on the EH101 helicopter, designed and built jointly by GKN Westland Helicopters of England and Agusta S.p.A. of Italy. With the exception of the powder metallurgy alloy AA 5091, all the current commercially available aluminum-lithium alloys are produced by direct-chill casting, and require a precipitation-aging heat treatment to achieve the required properties. In aluminum-lithium alloys containing greater than 1.3% (by weight) of lithium, the intermetallic phase {delta}{prime}-Al{sub 3}Li precipitates upon natural or artificial aging, but the associated strengthening effect is insufficient to meet the medium or high strength levels usually required (the damage tolerant temper in AA 8090 is an exception).

  3. RECLAMATION OF ALUMINUM FINISHING SLUDGES

    EPA Science Inventory

    The research study of the reclamation of aluminum-anodizing sludges was conducted in two sequential phases focused on enhanced dewatering of aluminum-anodizing sludges to produce commercial-strength solutions of aluminum sulfate, i.e., liquid alum. The use of high-pressure (14 to...

  4. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  5. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  6. Mechanisms of aluminum tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity limits agricultural productivity over much of the world’s arable land by inhibiting root growth and development. Affected plants have difficulty in acquiring adequate water and nutrition from their soil environments and thus have stunted shoot development and diminished yield....

  7. Maize aluminum tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Maize is one of the most economically important food crops grown on acid soils, where aluminum (Al) toxicity greatly limits crop yields. Considerable variation for Al tolerance exists in maize, and this variation has been exploited for many years by plant breeders to enhance maize Al tolerance. Curr...

  8. Aluminum-ferricyanide battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-29

    A battery capable of producing high current densities with high charge capacity is described which includes an aluminum anode, a ferricyanide electrolyte and a second electrode capable of reducing ferricyanide electrolyte which is either dissolved in an alkaline solution or alkaline seawater solution. The performance of the battery is enhanced by high temperature and high electrolyte flow rates.

  9. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  10. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  11. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  12. REMOVAL OF ALUMINUM COATINGS

    DOEpatents

    Peterson, J.H.

    1959-08-25

    A process is presented for dissolving aluminum jackets from uranium fuel elements without attack of the uranium in a boiling nitric acid-mercuric nitrate solution containing up to 50% by weight of nitrtc acid and mercuric nitrate in a concentration of between 0.05 and 1% by weight.

  13. Building an aluminum car

    SciTech Connect

    Ashley, S.

    1994-05-01

    This article examines the increasing use of aluminum in automobiles to decrease weight and consequently increase fuel economy. The topics of the article include federal fuel economy goals, the development of optimum body structure and manufacturing techniques, comparison with steel, cost of materials, weight reduction and recycling of materials.

  14. Effects of microstructure and crystallographic texture on yield behavior of aluminum-copper-lithium 2195 plate

    NASA Astrophysics Data System (ADS)

    Crosby, Karen Elizabeth

    2000-10-01

    The focus of this research is to study the effects of deformation and aging on the yield behavior of precipitation-hardened Al-Cu-Li alloys, specifically AI-Cu-Li 2195 plate. Al-Cu-Li 2195 is a relatively new and exceptionally strong, yet lightweight aluminum alloy. Experimental methods applicable to mechanical/structural engineering and materials science problems provide the means for understanding the interrelation of deformation, microstructure, and crystal orientation (texture) as they affect the mechanical properties of crystalline materials. Yield strength is a vital mechanical property in that it defines the boundary of stress that may be applied to a part before a permanent, in some cases, detrimental shape change occurs. The values of yield strength often have directional characteristics, such that the values assessed depend on the direction of measurement. The major elements affecting yield and anisotropic nature of Al-Cu-Li materials are induced crystallographic texture from prior deformation such as rolling, elongated grain structure, and the presence of microscopic precipitates. In order to complete the understanding of how these aspects relate, it is intended to characterize the material and model the yield behavior of the material using theoretical techniques based on polycrystal plasticity. Numerous phenomenological yield expressions exist that describe 2- or 3-dimensional yield behavior (i.e., yield surface or yield locus) and recent advances in computational methods and computer resources have enabled the application of polycrystal yield definitions. Meanwhile, whereas the cumulative effects of precipitate state and crystallographic texture on mechanical behavior have been acknowledged, they have not been widely studied in a quantitative manner. Therefore the intent of this research is to determine the influence of the combination of microstructural effects such as texture (arising from prior deformation) and precipitates (formed during the

  15. Microstructure-sensitive plasticity and fatigue modeling of extruded 6061 aluminum alloys

    NASA Astrophysics Data System (ADS)

    McCullough, Robert Ross

    In this study, the development of fatigue failure and stress anisotropy in light weight ductile metal alloys, specifically Al-Mg-Si aluminum alloys, was investigated. The experiments were carried out on an extruded 6061 aluminum alloy. Reverse loading experiments were performed up to a prestrain of 5% in both tension-followed-by-compression and compression-followed-by-tension. The development of isotropic and kinematic hardening and subsequent anisotropy was indicated by the observation of the Bauschinger effect phenomenon. Experimental results show that 6061 aluminum alloy exhibited a slight increase in the kinematic hardening versus applied prestrain. However, the ratio of kinematic-to-isotropic hardening remained near unity. An internal state variable (ISV) plasticity and damage model was used to capture the evolution of the anisotropy for the as-received T6 and partially annealed conditions. Following the stress anisotropy experiments, the same extruded 6061 aluminum alloy was tested under fully reversing, strain-controlled low cycle fatigue at up to 2.5% strain amplitudes and two heat treatment conditions. Observations were made of the development of striation fields up to the point of nucleation at cracked and clustered precipitants and free surfaces through localized precipitant slip band development. A finite element enabled micro-mechanics study of fatigue damage development of local strain field in the presence of hard phases was conducted. Both the FEA and experimental data sets were utilized in the implementation of a multi-stage fatigue model in order to predict the microstructure response, including fatigue nucleation and propagation contributions on the total fatigue life in AA6061. Good correlation between experimental and predicted results in the number of cycles to final failure was observed. The AA6061 material maintained relatively consistent low cycle fatigue performance despite two different heat treatments.

  16. A radiation-hardened 16/32-bit microprocessor

    SciTech Connect

    Hass, K.J.; Treece, R.K.; Giddings, A.E.

    1989-01-01

    A radiation-hardened 16/32-bit microprocessor has been fabricated and tested. Our initial evaluation has demonstrated that it is functional after a total gamma dose of 5Mrad(Si) and is immune to SEU from Krypton ions. 3 refs., 2 figs.

  17. 49. INTERIOR VIEW OF HARDENER AREA SHOWING GAUGE THAT MEASURES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    49. INTERIOR VIEW OF HARDENER AREA SHOWING GAUGE THAT MEASURES HARDNESS, THE NAIL MUST BREAK IN THE CENTER RANGE OF THE CURVED BAR TO HAVE THE CORRECT HARDNESS (THE NAIL WILL BREAK TOO EASILY IF TOO HARD AND WILL BEND TOO MUCH IF TOO SOFT) - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  18. Iterative Beam Hardening Correction for Multi-Material Objects

    PubMed Central

    Zhao, Yunsong; Li, Mengfei

    2015-01-01

    In this paper, we propose an iterative beam hardening correction method that is applicable for the case with multiple materials. By assuming that the materials composing scanned object are known and that they are distinguishable by their linear attenuation coefficients at some given energy, the beam hardening correction problem is converted into a nonlinear system problem, which is then solved iteratively. The reconstructed image is the distribution of linear attenuation coefficient of the scanned object at a given energy. So there are no beam hardening artifacts in the image theoretically. The proposed iterative scheme combines an accurate polychromatic forward projection with a linearized backprojection. Both forward projection and backprojection have high degree of parallelism, and are suitable for acceleration on parallel systems. Numerical experiments with both simulated data and real data verifies the validity of the proposed method. The beam hardening artifacts are alleviated effectively. In addition, the proposed method has a good tolerance on the error of the estimated x-ray spectrum. PMID:26659554

  19. Iterative Beam Hardening Correction for Multi-Material Objects.

    PubMed

    Zhao, Yunsong; Li, Mengfei

    2015-01-01

    In this paper, we propose an iterative beam hardening correction method that is applicable for the case with multiple materials. By assuming that the materials composing scanned object are known and that they are distinguishable by their linear attenuation coefficients at some given energy, the beam hardening correction problem is converted into a nonlinear system problem, which is then solved iteratively. The reconstructed image is the distribution of linear attenuation coefficient of the scanned object at a given energy. So there are no beam hardening artifacts in the image theoretically. The proposed iterative scheme combines an accurate polychromatic forward projection with a linearized backprojection. Both forward projection and backprojection have high degree of parallelism, and are suitable for acceleration on parallel systems. Numerical experiments with both simulated data and real data verifies the validity of the proposed method. The beam hardening artifacts are alleviated effectively. In addition, the proposed method has a good tolerance on the error of the estimated x-ray spectrum. PMID:26659554

  20. An SEU-hardened CMOS data latch design

    SciTech Connect

    Rockett, L.R. Jr.

    1988-12-01

    A Single Event Upset (SEU)-hardened Complementary Metal-Oxide Semiconductor (CMOS) data latch design is described. The hardness is achieved by virtue of the latch design, thus no fabrication process or design groundrule development is required. Hardness is gained with comparatively little adverse impact on performance. Cyclotron tests provided hardness verification.

  1. SEU-hardened storage cell validation using a pulsed laser

    SciTech Connect

    Velazco, R.

    1996-12-01

    Laser tests performed on a prototype chip to validate new SEU-hardened storage cell designs revealed unexpected latch-up and single-event upset phenomena. The investigations that identified their location show the existence of a topology-dependent dual node upset mechanism. Design solutions are suggested to avoid its occurrence.

  2. Overcoming scaling concerns in a radiation-hardening CMOS technology

    SciTech Connect

    Maimon, J.; Haddad, N.

    1999-12-01

    Scaling efforts to develop an advanced radiation-hardened CMOS process to support a 4M SRAM are described. Issues encountered during scaling of transistor, isolation, and resistor elements are discussed, as well as the solutions used to overcome these issues. Transistor data, total dose radiation results, and the performance of novel resistors for prevention of single event upsets (SEU) are presented.

  3. Hardening digital systems with distributed functionality: robust networks

    NASA Astrophysics Data System (ADS)

    Vaskova, Anna; Portela-Garcia, Marta; Garcia-Valderas, Mario; López-Ongil, Celia; Portilla, Jorge; Valverde, Juan; de la Torre, Eduardo; Riesgo, Teresa

    2013-05-01

    Collaborative hardening and hardware redundancy are nowadays the most interesting solutions in terms of fault tolerance achieved and low extra cost imposed to the project budget. Thanks to the powerful and cheap digital devices that are available in the market, extra processing capabilities can be used for redundant tasks, not only in early data processing (sensed data) but also in routing and interfacing1

  4. Beam hardening correction for sparse-view CT reconstruction

    NASA Astrophysics Data System (ADS)

    Liu, Wenlei; Rong, Junyan; Gao, Peng; Liao, Qimei; Lu, HongBing

    2015-03-01

    Beam hardening, which is caused by spectrum polychromatism of the X-ray beam, may result in various artifacts in the reconstructed image and degrade image quality. The artifacts would be further aggravated for the sparse-view reconstruction due to insufficient sampling data. Considering the advantages of the total-variation (TV) minimization in CT reconstruction with sparse-view data, in this paper, we propose a beam hardening correction method for sparse-view CT reconstruction based on Brabant's modeling. In this correction model for beam hardening, the attenuation coefficient of each voxel at the effective energy is modeled and estimated linearly, and can be applied in an iterative framework, such as simultaneous algebraic reconstruction technique (SART). By integrating the correction model into the forward projector of the algebraic reconstruction technique (ART), the TV minimization can recover images when only a limited number of projections are available. The proposed method does not need prior information about the beam spectrum. Preliminary validation using Monte Carlo simulations indicates that the proposed method can provide better reconstructed images from sparse-view projection data, with effective suppression of artifacts caused by beam hardening. With appropriate modeling of other degrading effects such as photon scattering, the proposed framework may provide a new way for low-dose CT imaging.

  5. Review of radiation hardening techniques for EDFAs in space environment

    NASA Astrophysics Data System (ADS)

    Wang, Qian; Tian, CuiPing; Wang, YingYing; Wang, Pu

    2015-03-01

    The damage mechanism and test technology of space radiation environment to space equipment was classified and the radiation protection demand of active fiber for space application was analyzed. The radiation hardening techniques of Ce doping, hydrogen loading and pre-radiation exposure and thermal annealing for Er:Yb co-doped fiber was surveyed.

  6. Total dose performance of radiation hardened voltage regulators and references

    NASA Technical Reports Server (NTRS)

    McClure, S.; Gorelick, J.; Pease, R.; Rax, B.; Ladbury, R.

    2001-01-01

    Total dose test of commercially available radiation hardened bipolar voltage regulators and references show reduced sensitivity to dose rate and varying sensitivity to bias under pressure. Behavior of critical parameters in different dose rate and bias conditions is compared and the impact to hardness assurance methodology is discussed.

  7. SEGR response of a radiation-hardened power MOSFET technology

    SciTech Connect

    Wheatley, C.F.; Titus, J.L.; Burton, D.I.; Carley, D.R.

    1996-12-01

    SEGR response curves are presented for eighteen different device types of radiation-hardened power MOSFETs. Comparisons are made to demonstrate the technology`s insensitivity to die size, rated blocking voltage, channel conductivity, and temperature. From this data, SEGR cross-sectional area curves are inferred.

  8. Mesoporous aluminum phosphite

    SciTech Connect

    El Haskouri, Jamal; Perez-Cabero, Monica; Guillem, Carmen; Latorre, Julio; Beltran, Aurelio; Beltran, Daniel; Amoros, Pedro

    2009-08-15

    High surface area pure mesoporous aluminum-phosphorus oxide-based derivatives have been synthesized through an S{sup +}I{sup -} surfactant-assisted cooperative mechanism by means of a one-pot preparative procedure from aqueous solution and starting from aluminum atrane complexes and phosphoric and/or phosphorous acids. A soft chemical extraction procedure allows opening the pore system of the parent as-prepared materials by exchanging the surfactant without mesostructure collapse. The nature of the pore wall can be modulated from mesoporous aluminum phosphate (ALPO) up to total incorporation of phosphite entities (mesoporous aluminum phosphite), which results in a gradual evolution of the acidic properties of the final materials. While phosphate groups in ALPO act as network building blocks (bridging Al atoms), the phosphite entities become basically attached to the pore surface, what gives practically empty channels. The mesoporous nature of the final materials is confirmed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and N{sub 2} adsorption-desorption isotherms. The materials present regular unimodal pore systems whose order decreases as the phosphite content increases. NMR spectroscopic results confirm the incorporation of oxo-phosphorus entities to the framework of these materials and also provide us useful information concerning the mechanism through which they are formed. - Abstract: TEM image of the mesoporous aluminum phosphite showing the hexagonal disordered pore array that is generated by using surfactant micelles as template. Also a scheme emphasizing the presence of an alumina-rich core and an ALPO-like pore surface is presented.

  9. Thermal treatment and mechanical properties of aluminum-2021

    NASA Technical Reports Server (NTRS)

    Brennecke, M. W.

    1970-01-01

    Mechanical properties, after thermal treatments, are summarized for sheet and plate of copper-rich, high-strength, heat-treatable aluminum-2021. The alloy is quench sensitive, quench rate and variations in aging affect corrosion behavior. Aging effects on yield strength, tensile strength, and elongation of sheet and plate are compared.

  10. SOLDERING OF ALUMINUM BASE METALS

    DOEpatents

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  11. Nanoscale characterization of the biomechanical hardening of bovine zona pellucida.

    PubMed

    Boccaccio, Antonio; Frassanito, Maria Cristina; Lamberti, Luciano; Brunelli, Roberto; Maulucci, Giuseppe; Monaci, Maurizio; Papi, Massimiliano; Pappalettere, Carmine; Parasassi, Tiziana; Sylla, Lakamy; Ursini, Fulvio; De Spirito, Marco

    2012-11-01

    The zona pellucida (ZP) is an extracellular membrane surrounding mammalian oocytes. The so-called zona hardening plays a key role in fertilization process, as it blocks polyspermy, which may also be caused by an increase in the mechanical stiffness of the ZP membrane. However, structural reorganization mechanisms leading to ZP's biomechanical hardening are not fully understood yet. Furthermore, a correct estimate of the elastic properties of the ZP is still lacking. Therefore, the aim of the present study was to investigate the biomechanical behaviour of ZP membranes extracted from mature and fertilized bovine oocytes to better understand the mechanisms involved in the structural reorganization of the ZP that may lead to the biomechanical hardening of the ZP. For that purpose, a hybrid procedure is developed by combining atomic force microscopy nanoindentation measurements, nonlinear finite element analysis and nonlinear optimization. The proposed approach allows us to determine the biomechanical properties of the ZP more realistically than the classical analysis based on Hertz's contact theory, as it accounts for the nonlinearity of finite indentation process, hyperelastic behaviour and material heterogeneity. Experimental results show the presence of significant biomechanical hardening induced by the fertilization process. By comparing various hyperelastic constitutive models, it is found that the Arruda-Boyce eight-chain model best describes the biomechanical response of the ZP. Fertilization leads to an increase in the degree of heterogeneity of membrane elastic properties. The Young modulus changes sharply within a superficial layer whose thickness is related to the characteristic distance between cross-links in the ZP filamentous network. These findings support the hypothesis that biomechanical hardening of bovine ZP is caused by an increase in the number of inter-filaments cross-links whose density should be higher in the ZP inner side. PMID:22675161

  12. Effect of hot and cold severe deformation by extrusion on the properties of lead and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Ganiev, M. M.; Shibakov, V. G.; Pankratov, D. L.; Shibakov, R. V.

    2015-07-01

    The study of the effect of severe plastic deformation (SPD) by extrusion shows that the ductility of lead after several cycles of SPD increases significantly (3-4 times) as compared to as-cast samples. An aluminum alloy after this processing is hardened by a factor of 2.3-2.5, with ductility decreasing by 2.5-2.7 times, as compared to the as-delivered state.

  13. U-Groove Aluminum Weld Strength Improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1997-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. One is the source of peaking in which the extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe angular distortion that induces bending under uniaxial loading. The other is the filler strain hardening decreasing with increasing filler pass sequences, producing the weakest welds on the last weld pass side. Both phenomena are governed by weld pass sequences. Many industrial welding schedules unknowingly compound these effects, which reduce the weld strength. A depeaking index model was developed to select filler pass thickness, pass numbers, and sequences to improve depeaking in the welding process. The result was to select the number and sequence of weld passes to reverse the peaking angle such as to combine the strongest weld pass side with the peaking induced bending tension component side to provide a more uniform stress and stronger weld under axial tensile loading.

  14. A Characterization for the Hot Flow Behaviors of As-extruded 7050 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Liu, Jin; Mao, An; Liu, Bo; Zhang, Jin-sheng

    2015-11-01

    The deep understanding of flow behaviors of as-extruded 7050 aluminum alloy significantly contributes to the accuracy simulation for its various plastic forming processes. In order to obtain the improved Arrhenius-type equation with variable parameters for this alloy, a series of compression tests were performed at temperatures of 573 K, 623 K, 673 K, 723 K and strain rates of 0.01 s-1, 0.1 s-1, 1 s-1, 10 s-1 with a height reduction of 60% on Gleeble-1500 thermo-mechanical simulator. It is obvious that strain rate, strain and temperature all have a significant effect on the hot flow behaviors, and the true stress-true strain curves indicate three types after the peak value: decreasing gradually to a steady state with sustaining DRX softening till a balance with work hardening, decreasing continuously with sustaining increasing DRX softening beyond work hardening and maintaining higher stress level after the peak value with a balance between work hardening and DRV softening. Based on the experimental data, the improved Arrhenius-type constitutive model was established to predict the high temperature flow stress of as-extruded 7050 aluminum alloy. The accuracy and reliability of the improved Arrhenius-type model were further evaluated in terms of the correlation coefficient (R), here 0.98428, the average absolute relative error (AARE), here 3.5%. The results indicate that the improved Arrhenius-type constitutive model presents a good predictable ability.

  15. Spall Properties of Aluminum 5083 Plate Fabricated using Equi-Channel Angular Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Whelchel, Ricky; Thadhani, Naresh; Sanders, Thomas; Mathaudhu, Suveen; Kecskes, Laszlo

    2013-06-01

    The spall strength and Hugoniot Elastic Limit (HEL) of aluminum alloy 5083 (Al 5083) are compared for plates fabricated using equi-channel angular extrusion (ECAE) versus rolling. Al 5083 is a light-weight and strain-hardenable aluminum alloy used for armor plating in military transport vehicles, thus requiring the highest achievable spall strength. The spall strength of strain-hardenable alloys is a function of the grain structure and volume fraction of secondary phases, such as brittle inclusions, in addition to the extent of hardening. Materials processed by ECAE have a highly refined grain structure with little texturing and a large degree of plastic deformation, whereas rolled plates have a textured grain structure that aligns along the rolling direction. The spall behavior of Al 5083 for both forms was measured using plate impact gas gun experiments combined with rear free surface velocity measurements employing VISAR. The spall strength varied with impact orientation for the rolled plate but remained uniform for the ECAE material. Despite large differences in the HEL, the spall behavior for Al 5083 made by both processing techniques was controlled by the extent of brittle particles that acted as nucleation sites for damage during tensile failure.

  16. Production and Precipitation Hardening of Beta-Type Ti-35Nb-10Cu Alloy Foam for Implant Applications

    NASA Astrophysics Data System (ADS)

    Mutlu, Ilven; Yeniyol, Sinem; Oktay, Enver

    2016-04-01

    In this study, beta-type Ti-35Nb-10Cu alloy foams were produced by powder metallurgy method for dental implant applications. 35% Nb was added to stabilize the beta-Ti phase with low Young's modulus. Cu addition enhanced sinterability and gave precipitation hardening capacity to the alloy. Sintered specimens were precipitation hardened in order to enhance the mechanical properties. Electrochemical corrosion behavior of the specimens was examined by electrochemical impedance spectroscopy in artificial saliva. Electrochemical impedance spectroscopy results indicated that the oxide film on the surface of foam is a bi-layer structure consisting of outer porous layer and inner barrier layer. Impedance values of barrier layer were higher than porous layer. Corrosion resistance of specimens decreased at high fluoride concentrations and at low pH of artificial saliva. Corrosion resistance of alloys was slightly decreased with aging. Mechanical properties, microstructure, and surface roughness of the specimens were also examined.

  17. Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

    NASA Astrophysics Data System (ADS)

    Dey, Vikram

    The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and

  18. Development of a Beam Hardening Correction Method for a microCT Scanner Prototype

    SciTech Connect

    Kikushima, J.; Rodriguez-Villafuerte, M.; Martinez-Davalos, A.

    2010-12-07

    The radiographic projections acquired with a microCT were simulated and then corrected for beam hardening effects using the linearized signal to equivalent thickness (LSET) method. This procedure requires a calibration signal for each pixel obtained from a set of images with filters of increasing thickness. The projections are corrected by converting the signal to an equivalent thickness using interpolation over the calibration images. The method was validated using simulated projections of different phantoms. Two calibration sets were simulated using aluminum and water filters of thicknesses ranging from 0 to 5 mm and from 0 to 50 mm, respectively. A simulation of the phantoms' projections using a monoenergetic beam was also obtained to establish the relative intensity on the tomographic images when no cupping artifacts are present. Comparison between corrected and uncorrected tomographic images shows that the LSET method effectively corrects the cupping artifact. Streaking artifacts correction with the LSET method shows better results than with the traditional water correction method. Results are independent of the two calibration materials used.

  19. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  20. Aluminum in the central nervous system (CNS): toxicity in humans and animals, vaccine adjuvants, and autoimmunity.

    PubMed

    Shaw, C A; Tomljenovic, L

    2013-07-01

    We have examined the neurotoxicity of aluminum in humans and animals under various conditions, following different routes of administration, and provide an overview of the various associated disease states. The literature demonstrates clearly negative impacts of aluminum on the nervous system across the age span. In adults, aluminum exposure can lead to apparently age-related neurological deficits resembling Alzheimer's and has been linked to this disease and to the Guamanian variant, ALS-PDC. Similar outcomes have been found in animal models. In addition, injection of aluminum adjuvants in an attempt to model Gulf War syndrome and associated neurological deficits leads to an ALS phenotype in young male mice. In young children, a highly significant correlation exists between the number of pediatric aluminum-adjuvanted vaccines administered and the rate of autism spectrum disorders. Many of the features of aluminum-induced neurotoxicity may arise, in part, from autoimmune reactions, as part of the ASIA syndrome. PMID:23609067

  1. Relationship of aluminum to neurocognitive dysfunction in chronic dialysis patients

    SciTech Connect

    Sprague, S.M.; Corwin, H.L.; Tanner, C.M.; Wilson, R.S.; Green, B.J.; Goetz, C.G.

    1988-10-01

    Aluminum has been proposed as the causative agent in dialysis encephalopathy syndrome. We prospectively assessed whether other, less severe, neuropsychologic abnormalities were also associated with aluminum. A total of 16 patients receiving chronic dialytic therapy were studied. The deferoxamine infusion test (DIT) was used to assess total body aluminum burden. Neurologic function was evaluated by quantitative measures of asterixis, myoclonus, motor strength, and sensation. Cognitive function was assessed by measures of dementia, memory, language, and depression. There were four patients with a positive DIT (greater than 125 micrograms/L increment in serum aluminum) that was associated with an increase in the number of neurologic abnormalities observed, as well as an increase in severity of myoclonus, asterixis, and lower extremity weakness. Patients with a positive DIT also showed significant impairment in memory; however, no differences were noted on tests of dementia, depression, or language. There was no significant correlation between sex, age, presence of diabetes, mode of dialysis, years of chronic renal failure, years of dialysis or years of aluminum ingestion and any neurologic or neurobehavioral measurement, serum aluminum level, or DIT. These changes may represent early aluminum-associated neurologic dysfunction.

  2. Tensile flow and work-hardening behavior of a Ti-modified austenitic stainless steel

    SciTech Connect

    Sivaprasad, P.V.; Venugopal, S.; Venkadesan, S.

    1997-01-01

    The flow-stress data of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel in the temperature range 300 to 1,023 K was analyzed in terms of Ludwigson and Voce equations. The parameters of these equations were critically examined with respect to the effect of Ti/C ratio and test temperature. It was found that the Ludwigson equation described the flow behavior adequately up to the test temperature of 923 K, whereas the Voce equation could be employed in the full temperature range. The peaks/plateaus observed in the variation of these parameters as a function of temperature in the intermediate temperature range have been identified as one of the manifestations of dynamic strain aging (DSA). Also, the variation of these parameters with temperature clearly could bring out the different domains of DSA observed in this alloy. The work-hardening analysis of the flow-stress data revealed that in the DSA regime, the onset of stage III hardening is athermal.

  3. Mechanical characteristics of hardened concrete with different mineral admixtures: a review.

    PubMed

    Ayub, Tehmina; Khan, Sadaqat Ullah; Memon, Fareed Ahmed

    2014-01-01

    The available literature identifies that the addition of mineral admixture as partial replacement of cement improves the microstructure of the concrete (i.e., porosity and pore size distribution) as well as increasing the mechanical characteristics such as drying shrinkage and creep, compressive strength, tensile strength, flexural strength, and modulus of elasticity; however, no single document is available in which review and comparison of the influence of the addition of these mineral admixtures on the mechanical characteristics of the hardened pozzolanic concretes are presented. In this paper, based on the reported results in the literature, mechanical characteristics of hardened concrete partially containing mineral admixtures including fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBS), metakaolin (MK), and rice husk ash (RHA) are discussed and it is concluded that the content and particle size of mineral admixture are the parameters which significantly influence the mechanical properties of concrete. All mineral admixtures enhance the mechanical properties of concrete except FA and GGBS which do not show a significant effect on the strength of concrete at 28 days; however, gain in strength at later ages is considerable. Moreover, the comparison of the mechanical characteristics of different pozzolanic concretes suggests that RHA and SF are competitive. PMID:24688443

  4. Mechanical Characteristics of Hardened Concrete with Different Mineral Admixtures: A Review

    PubMed Central

    2014-01-01

    The available literature identifies that the addition of mineral admixture as partial replacement of cement improves the microstructure of the concrete (i.e., porosity and pore size distribution) as well as increasing the mechanical characteristics such as drying shrinkage and creep, compressive strength, tensile strength, flexural strength, and modulus of elasticity; however, no single document is available in which review and comparison of the influence of the addition of these mineral admixtures on the mechanical characteristics of the hardened pozzolanic concretes are presented. In this paper, based on the reported results in the literature, mechanical characteristics of hardened concrete partially containing mineral admixtures including fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBS), metakaolin (MK), and rice husk ash (RHA) are discussed and it is concluded that the content and particle size of mineral admixture are the parameters which significantly influence the mechanical properties of concrete. All mineral admixtures enhance the mechanical properties of concrete except FA and GGBS which do not show a significant effect on the strength of concrete at 28 days; however, gain in strength at later ages is considerable. Moreover, the comparison of the mechanical characteristics of different pozzolanic concretes suggests that RHA and SF are competitive. PMID:24688443

  5. Reactions of aqueous aluminum species at mineral surfaces

    USGS Publications Warehouse

    Brown, David Wayne; Hem, John David

    1975-01-01

    Aqueous aluminum solutions containing 4.5 ? 10 4 molar aluminum in 0.01 molar NaC104 were partly neutralized with NaOH to give OH:A1 mole ratios from 1.40 to 2.76. Measured amounts of montmorillonite, kaolinite, volcanic ash, or feldspathic sand were added to provide an area of inert surface. Reactions that occurred during 100 days of aging were compared with those in similar solutions without added surfaces, studied in earlier work. Adsorption of monomeric species Al(H20)6+3, AlOH(H2O)5+2, and Al(OH)2(H2O 4? on the added surfaces follows a cation exchange mass law equilibrium model, and adsorption is essentially complete in 1 hour. Only minor changes in monomeric aluminum species occurred after that. Rapid adsorption of polynuclear aluminum hydroxide species also occurs and follows the pattern of the Langmuir adsorption isotherm. In the absence of surfaces, the polynuclear ions slowly increase in size and become microcrystalline gibbsite during aging. Electron micrographs showed microcrystalline gibbsite was present or surfaces after aging only 2 days. However, the analytical data suggest this material must have been adsorbed after it had already attained a near-crystalline state. Adsorbed polynuclear aluminum hydroxide species were not extensively converted to microcrystalline gibbsite during 100 days of aging.

  6. Aluminum permanganate battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-30

    A battery is provided comprising an aluminum anode, an aqueous solution of permanganate as the cathodic species and a second electrode capable of reducing permanganate. Such a battery system is characterized by its high energy density and low polarization losses when operating at high temperatures in a strong caustic electrolyte, i.e., high concentration of hydroxyl ions. A variety of anode and electrocatalyst materials are suitable for the efficient oxidation-reduction process and are elucidated.

  7. Aluminum microstructures on anodic alumina for aluminum wiring boards.

    PubMed

    Jha, Himendra; Kikuchi, Tatsuya; Sakairi, Masatoshi; Takahashi, Hideaki

    2010-03-01

    The paper demonstrates simple methods for the fabrication of aluminum microstructures on the anodic oxide film of aluminum. The aluminum sheets were first engraved (patterned) either by laser beam or by embossing to form deep grooves on the surface. One side of the sheet was then anodized, blocking the other side by using polymer mask to form the anodic alumina. Because of the lower thickness at the bottom part of the grooves, the part was completely anodized before the complete oxidation of the other parts. Such selectively complete anodizing resulted in the patterns of metallic aluminum on anodic alumina. Using the technique, we fabricated microstructures such as line patterns and a simple wiring circuit-board-like structure on the anodic alumina. The aluminum microstructures fabricated by the techniques were embedded in anodic alumina/aluminum sheet, and this technique is promising for applications in electronic packaging and devices. PMID:20356280

  8. Assessment of retrogression and re-aging treatment on microstructural and mechanical properties of Al-Zn-Mg-Cu P/M alloy

    SciTech Connect

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Tan, T. Qing; Idris, M. Sobri

    2015-05-15

    In order to understand the importance of the retrogression and re-aging as a heat treatment for improving microstructural and mechanical properties of the Al-Zn-Mg-Cu powder metallurgy alloys, Al-Zn-Mg-Cu-Fe-Cr alloys were fabricated from the elemental powders. Green compacts are compressed under compaction pressure about 370 MPa. The sintering process carried out for the samples of aluminum alloys at temperature was 650°C under argon atmosphere for two hours. The sintered compacts were subjected into homogenizing condition at 470°C for 1.5 hours and then aged at 120°C for 24 hours (T6 temper) after that it carried out the retrogressed at 180°C for 30 min., and then re-aged at 120°C for 24 hours (RRA). Observations microstructures were examined using optical, scanning electron microscopy coupled with energy dispersive spectroscopy and X-ray diffraction. Density and porosity content was conducted for the samples of alloys. The result showing that the highest Vickers hardness exhibited for an Al-Zn-Mg-Cu alloy after underwent the retrogression and reaging treatment. Increasing in hardness was because of the precipitation hardening through precipitate the (Mg Zn) and (Mg{sub 2}Zn{sub 11}) phases during matrix of aluminum-alloy.

  9. Assessment of retrogression and re-aging treatment on microstructural and mechanical properties of Al-Zn-Mg-Cu P/M alloy

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Tan, T. Qing; Idris, M. Sobri

    2015-05-01

    In order to understand the importance of the retrogression and re-aging as a heat treatment for improving microstructural and mechanical properties of the Al-Zn-Mg-Cu powder metallurgy alloys, Al-Zn-Mg-Cu-Fe-Cr alloys were fabricated from the elemental powders. Green compacts are compressed under compaction pressure about 370 MPa. The sintering process carried out for the samples of aluminum alloys at temperature was 650°C under argon atmosphere for two hours. The sintered compacts were subjected into homogenizing condition at 470°C for 1.5 hours and then aged at 120°C for 24 hours (T6 temper) after that it carried out the retrogressed at 180°C for 30 min., and then re-aged at 120°C for 24 hours (RRA). Observations microstructures were examined using optical, scanning electron microscopy coupled with energy dispersive spectroscopy and X-ray diffraction. Density and porosity content was conducted for the samples of alloys. The result showing that the highest Vickers hardness exhibited for an Al-Zn-Mg-Cu alloy after underwent the retrogression and reaging treatment. Increasing in hardness was because of the precipitation hardening through precipitate the (Mg Zn) and (Mg2Zn11) phases during matrix of aluminum-alloy.

  10. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  11. Mechanical response of unidirectional boron/aluminum under combined loading

    NASA Technical Reports Server (NTRS)

    Becker, Wolfgang; Pindera, Marek-Jerzy; Herakovich, Carl T.

    1987-01-01

    Three test methods were employed to characterize the response of unidirectional Boron/Aluminum metal matrix composite material under monotonic and cyclic loading conditions, namely, losipescu shear, off-axis tension and compression. The characterization of the elastic and plastic response includes the elastic material properties, yielding and subsequent hardening of the unidirectional composite under different stress ratios in the material principal coordinate system. Yield loci generated for different stress ratios are compared for the three different test methods, taking into account residual stresses and specimen geometry. Subsequently, the yield locus for in-plane shear is compared with the prediction of an analytical, micromechanical model. The influence of the scatter in the experimental data on the predicted yield surface is also analyzed. Lastly, the experimental material strengths in tension and compression are correlated with the maximum stress and the Tsai-Wu failure criterion.

  12. The effects of cold rolling on the microstructural and spall response of 1100 aluminum

    NASA Astrophysics Data System (ADS)

    Williams, C. L.; Chen, C. Q.; Ramesh, K. T.; Dandekar, D. P.

    2013-09-01

    As received 1100-O aluminum was cold rolled (CR) to 30%, 70%, and 80% reduction, respectively, to study the effects of microstructural evolution on the spall response using plate impact experiments. Previous results show a sharp increase in pullback velocity for 1100-O aluminum with increase in peak shock stress between 4.0 and 8.3 GPa due to hardening, followed by a decrease for peak shock stresses up to 12.0 GPa possibly due to softening. This maximum was not observed for the 30% CR, which showed only an increase in pullback velocity over the shock stress range of 4.0-12.0 GPa due to hardening (net increase in dislocation density). For the 70% CR aluminum, no change was observed in the pullback velocity over the range tested (4.0-11.0 GPa) probably due to saturation in dislocation density. Similar observations were made for the 80% CR, that is, no change was observed in the spall response between 4.0 GPa and 11.0 GPa. However, variations were observed in the spall response for the 80% CR, and these variations are attributed to material inhomogeneity possibly caused by increased cold rolling beyond saturation. The results also show a significant increase in Hugoniot Elastic Limit with increase in percent cold rolling.

  13. Simulation to the Cyclic Deformation of Polycrystalline Aluminum Alloy Using Crystal Plasticity Finite Element Method

    NASA Astrophysics Data System (ADS)

    Luo, Juan; Kang, Guozheng; Shi, Mingxing

    2013-01-01

    A crystal plasticity based finite element model (i.e., FE model) is used in this paper to simulate the cyclic deformation of polycrystalline aluminum alloy plates. The Armstrong-Frederick nonlinear kinematic hardening rule is employed in the single crystal constitutive model to capture the Bauschinger effect and ratcheting of aluminum single crystal presented under the cyclic loading conditions. A simple model of latent hardening is used to consider the interaction of dislocations between different slipping systems. The proposed single crystal constitutive model is implemented numerically into a FE code, i.e., ABAQUS. Then, the proposed model is verified by comparing the simulated results of cyclic deformation with the corresponding experimental ones of a face-centered cubic polycrystalline metal, i.e., rolled 5083 aluminum alloy. In the meantime, it is shown that the model is capable of predicting local heterogeneous deformation in single crystal scale, which plays an important role in the macroscopic deformation of polycrystalline aggregates. Under the cyclic loading conditions, the effect of applied strain amplitude on the responded stress amplitude and the dependence of ratcheting strain on the applied stress level are reproduced reasonably.

  14. ORIGIN OF THE COSMIC-RAY SPECTRAL HARDENING

    SciTech Connect

    Tomassetti, Nicola

    2012-06-10

    Recent data from ATIC, CREAM, and PAMELA indicate that the cosmic-ray energy spectra of protons and nuclei exhibit a remarkable hardening at energies above 100 GeV nucleon{sup -1}. We propose that the hardening is an interstellar propagation effect that originates from a spatial change of the cosmic-ray transport properties in different regions of the Galaxy. The key hypothesis is that the diffusion coefficient is not separable into energy and space variables as usually assumed. Under this scenario, we can reproduce the observational data well. Our model has several implications for cosmic-ray acceleration/propagation physics and can be tested by ongoing experiments such as the Alpha Magnetic Spectrometer or Fermi-LAT.

  15. Hardening electronic devices against very high total dose radiation environments

    NASA Technical Reports Server (NTRS)

    Buchanan, B.; Shedd, W.; Roosild, S.; Dolan, R.

    1972-01-01

    The possibilities and limitations of hardening silicon semiconductor devices to the high neutron and gamma radiation levels and greater than 10 to the eighth power rads required for the NERVA nuclear engine development are discussed. A comparison is made of the high dose neutron and gamma hardening potential of bipolar, metal insulator semiconductors and junction field effect transistors. Experimental data is presented on device degradation for the high neutron and gamma doses. Previous data and comparisons indicate that the JFET is much more immune to the combined neutron displacement and gamma ionizing effects than other transistor types. Experimental evidence is also presented which indicates that p channel MOS devices may be able to meet the requirements.

  16. Stress and Distortion Evolution During Induction Case Hardening of Tube

    NASA Astrophysics Data System (ADS)

    Nemkov, Valentin; Goldstein, Robert; Jackowski, John; Ferguson, Lynn; Li, Zhichao

    2013-07-01

    Simulation of stresses during heat treatment relates usually to furnace heating. Induction heating provides a very different evolution of temperature in the part and therefore different stresses. This may be positive for service properties or negative, reducing component strength or even causing cracks. A method of coupled simulation between electromagnetic, thermal, structural, stress, and deformation phenomena during induction tube hardening is described. Commercial software package ELTA is used to calculate the power density distribution in the load resulting from the induction heating process. The program DANTE is used to predict temperature distribution, phase transformations, stress state, and deformation during heating and quenching. Analyses of stress and deformation evolution were made on a simple case of induction hardening of external (1st case) and internal (2nd case) surfaces of a thick-walled tubular body.

  17. A Brief Discussion of Radiation Hardening of CMOS Microelectronics

    SciTech Connect

    Myers, D.R.

    1998-12-18

    Commercial microchips work well in their intended environments. However, generic microchips will not fimction correctly if exposed to sufficient amounts of ionizing radiation, the kind that satellites encounter in outer space. Modern CMOS circuits must overcome three specific concerns from ionizing radiation: total-dose, single-event, and dose-rate effects. Minority-carrier devices such as bipolar transistors, optical receivers, and solar cells must also deal with recombination-generation centers caused by displacement damage, which are not major concerns for majority-carrier CMOS devices. There are ways to make the chips themselves more resistant to radiation. This extra protection, called radiation hardening, has been called both a science and an art. Radiation hardening requires both changing the designs of the chips and altering the ways that the chips are manufactured.

  18. Segmentation-free empirical beam hardening correction for CT

    SciTech Connect

    Schüller, Sören; Sawall, Stefan; Stannigel, Kai; Hülsbusch, Markus; Ulrici, Johannes; Hell, Erich; Kachelrieß, Marc

    2015-02-15

    Purpose: The polychromatic nature of the x-ray beams and their effects on the reconstructed image are often disregarded during standard image reconstruction. This leads to cupping and beam hardening artifacts inside the reconstructed volume. To correct for a general cupping, methods like water precorrection exist. They correct the hardening of the spectrum during the penetration of the measured object only for the major tissue class. In contrast, more complex artifacts like streaks between dense objects need other techniques of correction. If using only the information of one single energy scan, there are two types of corrections. The first one is a physical approach. Thereby, artifacts can be reproduced and corrected within the original reconstruction by using assumptions in a polychromatic forward projector. These assumptions could be the used spectrum, the detector response, the physical attenuation and scatter properties of the intersected materials. A second method is an empirical approach, which does not rely on much prior knowledge. This so-called empirical beam hardening correction (EBHC) and the previously mentioned physical-based technique are both relying on a segmentation of the present tissues inside the patient. The difficulty thereby is that beam hardening by itself, scatter, and other effects, which diminish the image quality also disturb the correct tissue classification and thereby reduce the accuracy of the two known classes of correction techniques. The herein proposed method works similar to the empirical beam hardening correction but does not require a tissue segmentation and therefore shows improvements on image data, which are highly degraded by noise and artifacts. Furthermore, the new algorithm is designed in a way that no additional calibration or parameter fitting is needed. Methods: To overcome the segmentation of tissues, the authors propose a histogram deformation of their primary reconstructed CT image. This step is essential for the

  19. Magnetic hardening in FePt nanostructured films

    SciTech Connect

    Liu, J.P.; Liu, Y.; Luo, C.P.; Shan, Z.S.; Sellmyer, D.J.

    1997-04-01

    FePt films have been prepared by sputtering Fe/Pt multilayers onto glass or silicon substrates. The thickness of the Fe and Pt layers was adjusted with the Fe:Pt atomic ratio from about 1:1 to 2:1. Magnetic hardening is observed after heat treatment at elevated temperatures, which led to coercivity values exceeding 20 kOe in samples with an Fe:Pt ratio around 1.2:1. The hardening originates from the formation of the tetragonal FePt phase with high magnetocrystalline anisotropy and a favorable microstructure. Two-phase composite films containing hard and soft phases were obtained when the Fe:Pt ratio increased. Under optimized processing conditions, composite films with energy products larger than 30 MGOe at room temperature have been successfully produced. {copyright} {ital 1997 American Institute of Physics.}

  20. Magnetic hardening in FePt nanostructured films

    NASA Astrophysics Data System (ADS)

    Liu, J. P.; Liu, Y.; Luo, C. P.; Shan, Z. S.; Sellmyer, D. J.

    1997-04-01

    FePt films have been prepared by sputtering Fe/Pt multilayers onto glass or silicon substrates. The thickness of the Fe and Pt layers was adjusted with the Fe:Pt atomic ratio from about 1:1 to 2:1. Magnetic hardening is observed after heat treatment at elevated temperatures, which led to coercivity values exceeding 20 kOe in samples with an Fe:Pt ratio around 1.2:1. The hardening originates from the formation of the tetragonal FePt phase with high magnetocrystalline anisotropy and a favorable microstructure. Two-phase composite films containing hard and soft phases were obtained when the Fe:Pt ratio increased. Under optimized processing conditions, composite films with energy products larger than 30 MG Oe at room temperature have been successfully produced.

  1. CMOS inverter design-hardened to the total dose effect

    SciTech Connect

    Roche, F.M.; Salager, L.

    1996-12-01

    This paper reports and discusses the experimental behavior of two inverter structures Rad-Hardened by Design to {sup 60}Co irradiation. The authors use the results on a set of basic circuits and transistors exposed to the same total doses as these structures to establish the effective formation conditions of the parasitic channel. Then this leakage evolution is related to the gate voltage history under irradiation. Finally, they take advantage of this intrinsic degradation property to propose a new Design Rad Hardened (DRH) cell. This structure considerably limits the Low Noise Margin degradation, helps to maintain the logic functionality with a High Output level and improves both the rad-tolerance and the static power consumption.

  2. Springback After the Lateral Bending of T-Section Rails of Work-Hardening Materials

    NASA Astrophysics Data System (ADS)

    Song, Youshuo; Yu, Zhonghua

    2013-11-01

    This paper studies the springback after the lateral bending of T-section rails, considering the work-hardening materials. A linear-hardening model and an elastic-plastic power-exponent hardening model of the material are adopted and compared with the real experimental stress-strain curve obtained from the uniaxial tension tests. The analytical formulas for the springback and residual curvatures are given. The numerical results indicate that the material hardening directly affects the accuracy of springback prediction compared with the experimental results. Besides, springback prediction is not sensitive to hardening parameters in the beginning of elastic-plastic bending deformation. Although there is an apparent yield stage in the true stress-strain curve, the adopted hardening models can achieve an allowable relative error, if hardening parameters are properly selected.

  3. Surface hardening of titanium alloys with melting depth controlled by heat sink

    DOEpatents

    Oden, Laurance L.; Turner, Paul C.

    1995-01-01

    A process for forming a hard surface coating on titanium alloys includes providing a piece of material containing titanium having at least a portion of one surface to be hardened. The piece having a portion of a surface to be hardened is contacted on the backside by a suitable heat sink such that the melting depth of said surface to be hardened may be controlled. A hardening material is then deposited as a slurry. Alternate methods of deposition include flame, arc, or plasma spraying, electrodeposition, vapor deposition, or any other deposition method known by those skilled in the art. The surface to be hardened is then selectively melted to the desired depth, dependent on the desired coating thickness, such that a molten pool is formed of the piece surface and the deposited hardening material. Upon cooling a hardened surface is formed.

  4. Extracting aluminum from dross tailings

    NASA Astrophysics Data System (ADS)

    Amer, A. M.

    2002-11-01

    Aluminum dross tailings, an industrial waste, from the Egyptian Aluminium Company (Egyptalum) was used to produce two types of alums: aluminum-sulfate alum [itAl2(SO4)3.12H2O] and ammonium-aluminum alum [ (NH 4)2SO4AL2(SO4)3.24H2O]. This was carried out in two processes. The first process is leaching the impurities using diluted H2SO4 with different solid/liquid ratios at different temperatures to dissolve the impurities present in the starting material in the form of solute sulfates. The second process is the extraction of aluminum (as aluminum sulfate) from the purifi ed aluminum dross tailings thus produced. The effects of temperature, time of reaction, and acid concentration on leaching and extraction processes were studied. The product alums were analyzed using x-ray diffraction and thermal analysis techniques.

  5. A beam hardening correction method based on HL consistency

    NASA Astrophysics Data System (ADS)

    Mou, Xuanqin; Tang, Shaojie; Yu, Hengyong

    2006-08-01

    XCT with polychromatic tube spectrum causes artifact called beam hardening effect. The current correction in CT device is carried by apriori polynomial from water phantom experiment. This paper proposes a new beam hardening correction algorithm that the correction polynomial depends on the relativity of projection data in angles, which obeys Helgasson-Ludwig Consistency (HL Consistency). Firstly, a bi-polynomial is constructed to characterize the beam hardening effect based on the physical model of medical x-ray imaging. In this bi-polynomial, a factor r(γ,β) represents the ratio of the attenuation contributions caused by high density mass (bone, etc.) to low density mass (muscle, vessel, blood, soft tissue, fat, etc.) respectively in the projection angle β and fan angle γ. Secondly, let r(γ,β)=0, the bi-polynomial is degraded as a sole-polynomial. The coefficient of this polynomial can be calculated based on HL Consistency. Then, the primary correction is reached, which is also more efficient in theoretical than the correction method in current CT devices. Thirdly, based on the result of a normal CT reconstruction from the corrected projection data, r(γ,β) can be estimated. Fourthly, the coefficient of bi-polynomial can also be calculated based HL Consistency and the final correction are achieved. Experiments of circular cone beam CT indicate this method an excellent property. Correcting beam hardening effect based on HL Consistency, not only achieving a self-adaptive and more precise correction, but also getting rid of regular inconvenient water phantom experiments, will renovate the correction technique of current CT devices.

  6. Mechanism and technological particular features of thermomagnetic hardening

    NASA Astrophysics Data System (ADS)

    Borovskij, S. M.; Mukhin, V. S.

    1993-10-01

    The particular features of mechanism associated with piece hardening of gas-turbine engines are analyzed. This mechanism is connected with the change of conditions for phase equilibrium and kinetics of transformations. It is important to estimate the nature of the formation of new ferromagnetic centers at phase transitions, when permanent, pulsed, or periodic magnetic fields act. Two factors should be taken into account: the power effect of the magnetic field and the increase of 'magnetic segregation' of a source nonferromagnetic matrix.

  7. Hardening of commercial CMOS PROMs with polysilicon fusible links

    NASA Technical Reports Server (NTRS)

    Newman, W. H.; Rauchfuss, J. E.

    1985-01-01

    The method by which a commercial 4K CMOS PROM with polysilicon fuses was hardened and the feasibility of applying this method to a 16K PROM are presented. A description of the process and the necessary minor modifications to the original layout are given. The PROM circuit and discrete device characteristics over radiation to 1000K rad-Si are summarized. The dose rate sensitivity of the 4K PROMs is also presented.

  8. Sequential circuit design for radiation hardened multiple voltage integrated circuits

    DOEpatents

    Clark, Lawrence T.; McIver, III, John K.

    2009-11-24

    The present invention includes a radiation hardened sequential circuit, such as a bistable circuit, flip-flop or other suitable design that presents substantial immunity to ionizing radiation while simultaneously maintaining a low operating voltage. In one embodiment, the circuit includes a plurality of logic elements that operate on relatively low voltage, and a master and slave latches each having storage elements that operate on a relatively high voltage.

  9. Single cell mechanics: stress stiffening and kinematic hardening.

    PubMed

    Fernández, Pablo; Ott, Albrecht

    2008-06-13

    Cell mechanical properties are fundamental to the organism but remain poorly understood. We report a comprehensive phenomenological framework for the complex rheology of single fibroblast cells: a superposition of elastic stiffening and viscoplastic kinematic hardening. Despite the complexity of the living cell, its mechanical properties can be cast into simple, well-defined rules. Our results reveal the key role of crosslink slippage in determining mechanical cell strength and robustness. PMID:18643547

  10. The Technology of Mould Steel for Online Pre-hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Dongmei; Liu, Guoyong; Li, Mouwei; Zhang, Shaojun; Bian, Xinxiao; Wanglin; Quan, Wang; Dai, Jinguo; Xubin; Wei, Chaocheng; Cai, Lijuan; Liu, Zuofeng; Gong, Shichuang; An, Zhengang

    This article describes a production method of mould steel pre-hardening, and focus on the advantage of this method, The technical core of method is the variable frequency and variable amplitude pulse uniform high-precision temperature control, which achieved by using strong-medium-weak water cooling, gas-water cooling and gas mist cooling composite cooling control technology. Optimizing the cooling rate path is a good method of optimizing quenched organization and structure.

  11. Reduction of metal artifacts: beam hardening and photon starvation effects

    NASA Astrophysics Data System (ADS)

    Yadava, Girijesh K.; Pal, Debashish; Hsieh, Jiang

    2014-03-01

    The presence of metal-artifacts in CT imaging can obscure relevant anatomy and interfere with disease diagnosis. The cause and occurrence of metal-artifacts are primarily due to beam hardening, scatter, partial volume and photon starvation; however, the contribution to the artifacts from each of them depends on the type of hardware. A comparison of CT images obtained with different metallic hardware in various applications, along with acquisition and reconstruction parameters, helps understand methods for reducing or overcoming such artifacts. In this work, a metal beam hardening correction (BHC) and a projection-completion based metal artifact reduction (MAR) algorithms were developed, and applied on phantom and clinical CT scans with various metallic implants. Stainless-steel and Titanium were used to model and correct for metal beam hardening effect. In the MAR algorithm, the corrupted projection samples are replaced by the combination of original projections and in-painted data obtained by forward projecting a prior image. The data included spine fixation screws, hip-implants, dental-filling, and body extremity fixations, covering range of clinically used metal implants. Comparison of BHC and MAR on different metallic implants was used to characterize dominant source of the artifacts, and conceivable methods to overcome those. Results of the study indicate that beam hardening could be a dominant source of artifact in many spine and extremity fixations, whereas dental and hip implants could be dominant source of photon starvation. The BHC algorithm could significantly improve image quality in CT scans with metallic screws, whereas MAR algorithm could alleviate artifacts in hip-implants and dentalfillings.

  12. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  13. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  14. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  15. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  16. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  17. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  18. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  19. High-Temperature Workability of Thixocast A356 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Singh, Shailesh Kumar; Chattopadhyay, K.; Dutta, Pradip

    2015-07-01

    The present work highlights the role of globular microstructure on the workability of A356 aluminum alloy at elevated temperature. The hot deformation behavior was studied by isothermal hot compression tests in the temperature range 573 K to 773 K (300 °C to 500 °C) and strain rate range of 0.001 to 10 s-1. The flow stress data obtained from the tests were used to estimate the strain rate sensitivity and strain rate hardening. Flow stress analysis of the alloy shows that the effect of temperature on strain hardening is more significant at lower strain levels and strain rate sensitivity is independent of strain. The results also reveal that the flowability of conventionally cast alloy increases after changing the dendritic microstructure into a globular structure through semisolid processing route. Thixocast alloy exhibits lower yield strength and higher elongation at elevated temperature in comparisons to conventionally cast values. This property has an important implication toward thixo-forming at an elevated temperature.

  20. Description of full-range strain hardening behavior of steels.

    PubMed

    Li, Tao; Zheng, Jinyang; Chen, Zhiwei

    2016-01-01

    Mathematical expression describing plastic behavior of steels allows the execution of parametric studies for many purposes. Various formulas have been developed to characterize stress strain curves of steels. However, most of those formulas failed to describe accurately the strain hardening behavior of steels in the full range which shows various distinct stages. For this purpose, a new formula is developed based on the well-known Ramberg-Osgood formula to describe the full range strain hardening behavior of steels. Test results of all the six types of steels show a three-stage strain hardening behavior. The proposed formula can describe such behavior accurately in the full range using a single expression. The parameters of the formula can be obtained directly and easily through linear regression analysis. Excellent agreements with the test data are observed for all the steels tested. Furthermore, other formulas such as Ludwigson formula, Gardner formula, UGent formula are also applied for comparison. Finally, the proposed formula is considered to have wide suitability and high accuracy for all the steels tested. PMID:27563511

  1. Study on boring hardened materials dryly by ultrasonic vibration cutter

    NASA Astrophysics Data System (ADS)

    Zhang, Jiangzhong; Zhang, Heng; Zhang, Yue

    2011-05-01

    It has been one of the difficulties that high-precision hole on hardened materials is machined. The supersonic vibration boring acoustic system in the lathe in which supersonic wave energy is applied on tool is introduced to create pulse power on the cutting process. The separation vibration cutting is achieved by the pulse force. The comparative tests on boring accuracy and surface quality are carried. The quality of surface machined by this method is compared to that by grinding. This cutting is the green cutting. The boring process system is stability. Under the condition that the cutting speed is less than or equal to 1/3 the tool vibration speed, the cutting force is pulse force and the Cutting energy is of high concentration in time, space and direction. The pulse energy effects on the cutting unit in less than one ten-thousandth second. Traditional cutting of irregular movement elastic compression are eliminated. The cutting force is greatly reduced. The cutting temperature is at room temperature. The tool life is greatly increased. Shape precision and surface quality is greatly improved. The regulations of the ultrasonic vibration boring dry cutting of hardened material are also summarized. The test results show that the ultrasonic vibration cutting tool boring is of very superior cutting mechanism and is a high-precision deep-hole machining of hardened materials, efficient cutting methods.

  2. Study on boring hardened materials dryly by ultrasonic vibration cutter

    NASA Astrophysics Data System (ADS)

    Zhang, Jiangzhong; Zhang, Heng; Zhang, Yue

    2010-12-01

    It has been one of the difficulties that high-precision hole on hardened materials is machined. The supersonic vibration boring acoustic system in the lathe in which supersonic wave energy is applied on tool is introduced to create pulse power on the cutting process. The separation vibration cutting is achieved by the pulse force. The comparative tests on boring accuracy and surface quality are carried. The quality of surface machined by this method is compared to that by grinding. This cutting is the green cutting. The boring process system is stability. Under the condition that the cutting speed is less than or equal to 1/3 the tool vibration speed, the cutting force is pulse force and the Cutting energy is of high concentration in time, space and direction. The pulse energy effects on the cutting unit in less than one ten-thousandth second. Traditional cutting of irregular movement elastic compression are eliminated. The cutting force is greatly reduced. The cutting temperature is at room temperature. The tool life is greatly increased. Shape precision and surface quality is greatly improved. The regulations of the ultrasonic vibration boring dry cutting of hardened material are also summarized. The test results show that the ultrasonic vibration cutting tool boring is of very superior cutting mechanism and is a high-precision deep-hole machining of hardened materials, efficient cutting methods.

  3. Hardening of smooth pulsed laser deposited PMMA films by heating

    NASA Astrophysics Data System (ADS)

    Fuchs, Britta; Schlenkrich, Felix; Seyffarth, Susanne; Meschede, Andreas; Rotzoll, Robert; Vana, Philipp; Großmann, Peter; Mann, Klaus; Krebs, Hans-Ulrich

    2010-03-01

    Smooth poly(methyl methacrylate) (PMMA) films without any droplets were pulsed laser deposited at a wavelength of 248 nm and a laser fluence of 125 mJ/cm2. After deposition at room temperature, the films possess low universal hardness of only 3 N/mm2. Thermal treatments up to 200°C, either during deposition or afterwards, lead to film hardening up to values of 200 N/mm2. Using a combination of complementary methods, two main mechanisms could be made responsible for this temperature induced hardening effect well above the glass transition temperature of 102°C. The first process is induced by the evaporation of chain fragments and low molecular mass material, which are present in the film due to the ablation process, leading to an increase of the average molecular mass and thus to hardening. The second mechanism can be seen in partial cross-linking of the polymer film as soon as chain scission occurs at higher temperatures and the mobility and reactivity of the polymer material is high enough.

  4. Obtaining strong zirconia ceramic by hardening and tempering

    SciTech Connect

    Pliner, S.Y.; Dabizha, A.A.; Komolikov, Y.I.; Rutman, D.S.; Toropov, Y.S.

    1985-07-01

    To determine whether it is possible to strengthen ceramics by means of hardening and tempering, the authors selected a solid solution pf 3.4% of Y/sub 2/O/sub 3/ (molar fraction) in ZrO/sub 2/. The solution was synthesized by combined precipitation of the compounds from an aqueous solution of chlorides. The filtered residue of hydroxides was dried and calcined at about 900/sup 0/C. The calcined material was milled for 80 h in an iron ball mill by the wet method with a ratio of materials: balls: water of 1:2:1. The material was then purified to remove tramp iron by treatment with HC1 with an addition of hydrogen peroxide, followed by decantation with distilled water. The specimens were heated to 2250-2300/sup 0/C in a furnace with a straight-through vertical channel of diameter 20 mm, a heating element made of stabilized zirconia, and high-temperature heat insulation made of porous ceramic-concrete based on ZrO/sub 2/. The hardening of the specimens at this temperature was done at a rate ensuring practically complete preservation of the cubic phase of ZrO/sub 2/. The tempering of the hardened specimens was done by the furnace with a silit heaters at 1400/sup 0/C over different times (0-85 h).

  5. Quasicrystalline particulate reinforced aluminum composite

    SciTech Connect

    Anderson, I.E.; Biner, S.B.; Sordelet, D.J.; Unal, O.

    1997-07-01

    Particulate reinforced aluminum and aluminum alloy composites are rapidly emerging as new commercial materials for aerospace, automotive, electronic packaging and other high performance applications. However, their low processing ductility and difficulty in recyclability have been the key concern. In this study, two composite systems having the same aluminum alloy matrix, one reinforced with quasicrystals and the other reinforced with the conventional SiC reinforcements were produced with identical processing routes. Their processing characteristics and tensile mechanical properties were compared.

  6. Cathodic phenomena in aluminum electrowinning

    NASA Astrophysics Data System (ADS)

    Bouteillon, J.; Poignet, J. C.; Rameau, J. J.

    1993-02-01

    Although aluminum is one of the world's highest production-volume primary metals, it is particularly costly to produce for a variety of factors, not the least of which are the expenses associated with electrolytic reduction. Based on the scale of global aluminum processing, even minor improvements in the electrowinning technology can result in significant savings of resources. Thus, from this perspective, the following reviews recent studies of cathodic phenomena in aluminum electrowinning.

  7. Effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete

    NASA Astrophysics Data System (ADS)

    Memon, Fareed Ahmed; Nuruddin, Muhd Fadhil; Shafiq, Nasir

    2013-02-01

    The effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete (SCGC) was investigated in this paper. The work focused on the concrete mixes with a fixed water-to-geopolymer solid (W/Gs) ratio of 0.33 by mass and a constant total binder content of 400 kg/m3. The mass fractions of silica fume that replaced fly ash in this research were 0wt%, 5wt%, 10wt%, and 15wt%. The workability-related fresh properties of SCGC were assessed through slump flow, V-funnel, and L-box test methods. Hardened concrete tests were limited to compressive, splitting tensile and flexural strengths, all of which were measured at the age of 1, 7, and 28 d after 48-h oven curing. The results indicate that the addition of silica fume as a partial replacement of fly ash results in the loss of workability; nevertheless, the mechanical properties of hardened SCGC are significantly improved by incorporating silica fume, especially up to 10wt%. Applying this percentage of silica fume results in 4.3% reduction in the slump flow; however, it increases the compressive strength by 6.9%, tensile strength by 12.8% and flexural strength by 11.5%.

  8. Impulse Excitation Internal Friction Study of Dislocation and Point Defect Interactions in Ultra-Low Carbon Bake-Hardenable Steel

    NASA Astrophysics Data System (ADS)

    Jung, Il-Chan; Kang, Deok-Gu; De Cooman, Bruno C.

    2014-04-01

    The simultaneous presence of interstitial solutes and dislocations in an ultra-low carbon bake-hardenable steel gives rise to two characteristic peaks in the internal friction (IF) spectrum: the dislocation-enhanced Snoek peak and the Snoek-Kê-Köster peak. These IF peaks were used to study the dislocation structure developed by the pre-straining and the static strain aging effect of C during the bake-hardening process. A Ti-stabilized interstitial-free steel was used to ascertain the absence of a γ-peak in the IF spectrum of the deformed ultra-low carbon steel. The analysis of the IF data shows clearly that the bake-hardening effect in ultra-low carbon steel is entirely due to atmosphere formation, with the dislocation segment length being the main parameter affecting the IF peak amplitude. Recovery annealing experiments showed that the rearrangement of the dislocation structure lead to the elimination of the C atmosphere.

  9. Laser welding of aluminum alloys

    SciTech Connect

    Leong, K.H.; Sabo, K.R.; Sanders, P.G.; Spawr, W.J.

    1997-03-01

    Recent interest in reducing the weight of automobiles to increase fuel mileage has focused attention on the use of aluminum and associated joining technologies. Laser beam welding is one of the more promising methods for high speed welding of aluminum. Consequently, substantial effort has been expended in attempting to develop a robust laser beam welding process. Early results have not been very consistent in the process requirements but more definitive data has been produced recently. This paper reviews the process parameters needed to obtain consistent laser welds on 5,000 series aluminum alloys and discusses the research necessary to make laser processing of aluminum a reality for automotive applications.

  10. Mineral of the month: aluminum

    USGS Publications Warehouse

    Plunkert, Patricia A.

    2005-01-01

    Aluminum is the second most abundant metallic element in Earth’s crust after silicon. Even so, it is a comparatively new industrial metal that has been produced in commercial quantities for little more than 100 years. Aluminum is lightweight, ductile, malleable and corrosion resistant, and is a good conductor of heat and electricity. Weighing about one-third as much as steel or copper per unit of volume, aluminum is used more than any other metal except iron. Aluminum can be fabricated into desired forms and shapes by every major metalworking technique to add to its versatility.

  11. Effects of organic solutes on chemical reactions of aluminum

    USGS Publications Warehouse

    Lind, Carol J.; Hem, John David

    1975-01-01

    Concentrations of organic matter in the general range of 1-10 milligrams per litre organic carbon are common in natural water, and many naturally occurrin7 organic compounds form aluminum complexes. The aluminum concentrations in near-neutral pH solutions may be 10-100 times higher than the values predicted from solubility data if formation of such organic complexes is ignored. The processes of polymerization of aluminum hydroxide and precipitation of gibbsite are inhibited by the presence of the organic flavone compound quercetin in concentrations as low as 10 x -5.3 mole per litre. Quercetin forms a complex, with a probable molar ratio of 1:2 aluminum to quercetin, that has a formation constant (f12) of about 10 12. A complex with a higher aluminum-quercetin ratio also was observed, but this material tends to evolve into a compound of low solubility that removes aluminum from solution. In the presence of both dissolved aluminum and aqueous silica, low concentrations of quercetin improved the yield of crystallized kaolinite and halloysite. Small amounts of well-shaped kaolinite and halloysite crystals were identified by electron microscopy in solutions with pH's in the range 6.5-8.5 after 155 days aging in one experimer t and 481 days aging in a repeated experiment. The bulk of the precipitated material was amorphous to X-rays, and crystalline material was too small a proportion of the total to give identifiable X-ray diffraction peaks. The precipitates had aluminum-silicon ratios near 1, and their solubility corresponded to that found by Hem, Roberson, Lind, and Polzer (1973) for similar aluminosilicate precipitated in the absence of organic solutes. The improved yield of crystalline material obtained in the presence of quercetin probably is the result of the influence of the organic compound on the aluminum hydroxide polymerization process. Natural water containing color imparted by organic material tends to be higher in aluminum than would be predicted by p

  12. Development Of A Novel Discontinuously-Reinforced Aluminum For Space Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S.; Shadoan, M.

    2002-01-01

    Discontinuously-reinforced aluminum (DRA) has been used in aerospace structures such as Ventral Fins and Fan Exit Guide Vanes owing to its superior specific stiffness, specific strength, wear resistance, and thermal resistance as compared to the unreinforced aluminum alloys. In order to reduce engine weight, DRA materials are now being considered for space applications. Higher specific strength at ambient and cryogenic temperatures is one of the main requirements in certain rocket applications. The commercial DRA materials use 6xxx and 2xxx precipitation hardened aluminum alloys as matrices which have limited strengths. Therefore, an aluminum alloy which can provide significantly higher ambient and cryogenic strengths is required. In this paper, a novel aluminum alloy based on Al-Sc-X composition with improved ambient and cryogenic temperature strengthening capability is proposed. In addition, this alloy showed promise for improved strength at elevated temperature. The monolithic alloy and the composite with 15 volume percent SiC and B4C particles were processed using a powder metallurgy approach. The influence of processing parameters on the microstructures and mechanical properties of the monolithic and composite materials is discussed. The alloy showed very high strength and moderate ductility. The influence of hydrogen on the properties of monolithic and composite materials is discussed. The thermal stability of these materials is also evaluated. The strength of the material is discussed in terms of solid solution strengthening, Orowan strengthening, and antiphase boundary strengthening models.

  13. IN VITRO ALUMINUM INHIBITION OF BRAIN PHOSPHOINOSITIDE METABOLISM:COMPARISON OF NEONATAL AND ADULTS RATS

    EPA Science Inventory

    Recent evidence indicates that the neurotoxic metal aluminum interferes with the phosphoinositide second messenger system in adult rats both in vitro and in vivo. e have examined the age-related effects of aluminum chloride (AlCl3) on receptor-stimulated inositol phosphate (IP) a...

  14. Kinetics of aluminum lithium alloys

    NASA Astrophysics Data System (ADS)

    Pletcher, Ben A.

    2009-12-01

    Aluminum lithium alloys are increasingly used in aerospace for their high strength-to-weight ratio. Additions of lithium, up to 4.2 wt% decrease the alloy density while increasing the modulus and yield strength. The metastable, second phase Al3Li or delta' is intriguing, as it remains spherical and coherent with the matrix phase, alpha, well into the overaged condition. Small interfacial strain energy allows these precipitates to remain spherical for volume fractions (VV ) of delta' less than 0.3, making this alloy system ideal for investigation of late-stage coarsening phenomena. Experimental characterization of three binary Al-Li alloys are presented as a critical test of diffusion screening theory and multi-particle diffusion simulations. Quantitative transmission electron microscopy is used to image the precipitates directly using the centered dark-field technique. Images are analyzed autonomously within a novel Matlab function that determines the center and size of each precipitate. Particle size distribution, particle growth kinetics, and maximum particle size are used to track the precipitate growth and correlate with the predictions of screening theory and multi-particle diffusion simulations. This project is the first extensive study of Al-Li alloys, in over 25 years, applying modern transmission electron microscopy and image analysis techniques. Previous studies sampled but a single alloy composition, and measured far fewer precipitates. This study investigates 3 alloys with volume fractions of the delta precipitates, VV =0.1-0.27, aged at 225C for 1 to 10 days. More than 1000 precipitates were sampled per aging time, creating more statistically significant data. Experimental results are used to test the predictions based on diffusion screening theory and multi-particle aging simulations. (Full text of this dissertation may be available via the University of Florida Libraries web site. Please check http://www.uflib.ufl.edu/etd.html)

  15. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  16. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  17. Critical properties of aluminum.

    PubMed

    Bhatt, Divesh; Jasper, Ahren W; Schultz, Nathan E; Siepmann, J Ilja; Truhlar, Donald G

    2006-04-01

    Gibbs ensemble Monte Carlo calculations are performed using a validated embedded-atom potential to obtain the vapor-liquid coexistence curve for elemental aluminum in good agreement with available experimental data up to the boiling point. These calculations are then extended to make a reliable prediction of the critical temperature, pressure, and density of Al, which have previously been known only with very large uncertainties. This demonstrates the ability of modern simulations to predict fundamental physical properties that are extremely difficult to measure directly. PMID:16568986

  18. An extension of the Kocks-Mecking model of work hardening to include kinematic hardening and its application to solutes in ferrite

    NASA Astrophysics Data System (ADS)

    Bouaziz, O.; Barbier, D.; Embury, J. D.; Badinier, G.

    2013-01-01

    It is well known that the addition of a solute can change both work-hardening characteristics and yield stress; however, there are few available models which describe the role of a solute in relation to both the isotropic and kinematic aspects of work hardening. The current work extends the well-established approach of Kocks and Mecking to include the occurrence of cross slip and its dependence on solute content. The proposed model is compared with experimental data for the system Fe-Al by reference both to the observed work hardening in monotonic loading and the Bauschinger effect measured in reverse shear tests. The agreement between the model and the experimental data is satisfactory and suggests a new description of work hardening which includes a prediction of the ratio of isotropic and kinematic hardening for a given solute content.

  19. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  20. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  1. A combined experimental-numerical approach for determining mechanical properties of aluminum subjects to nanoindentation

    PubMed Central

    Liu, Mao; Lu, Cheng; Tieu, Kiet Anh; Peng, Ching-Tun; Kong, Charlie

    2015-01-01

    A crystal plasticity finite element method (CPFEM) model has been developed to investigate the mechanical properties and micro-texture evolution of single-crystal aluminum induced by a sharp Berkovich indenter. The load-displacement curves, pile-up patterns and lattice rotation angles from simulation are consistent with the experimental results. The pile-up phenomenon and lattice rotation have been discussed based on the theory of crystal plasticity. In addition, a polycrystal tensile CPFEM model has been established to explore the relationship between indentation hardness and yield stress. The elastic constraint factor C is slightly larger than conventional value 3 due to the strain hardening. PMID:26464128

  2. Aluminum Nanoholes for Optical Biosensing.

    PubMed

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation--which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports--the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  3. The Benefits of Aluminum Windows.

    ERIC Educational Resources Information Center

    Goyal, R. C.

    2002-01-01

    Discusses benefits of aluminum windows for college construction and renovation projects, including that aluminum is the most successfully recycled material, that it meets architectural glass deflection standards, that it has positive thermal energy performance, and that it is a preferred exterior surface. (EV)

  4. Primary Aluminum Plants Worldwide - 1998

    USGS Publications Warehouse

    1999-01-01

    The 1990 U.S. Bureau of Mines publication, Primary Aluminum Plants Worldwide, has been updated and is now available. The 1998 USGS edition of Primary Aluminum Plants Worldwide is published in two parts. Part I—Detail contains information on individual primary smelter capacity, location, ownership, sources of energy, and other miscellaneous information. Part II—Summary summarizes the capacity data by country

  5. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  6. Boron carbide-aluminum cermets

    SciTech Connect

    Halverson, D.C.

    1986-09-03

    We have developed boron carbide-aluminum cermets by means of thermodynamic, kinetic, and processing studies. Our research indicates that boron carbide-aluminum cermets offer ''tailorable'' microstructures with designable properties through process control. This new class of cermets has the potential to become a very important material with wide industrial applications.

  7. Aluminum Nanoholes for Optical Biosensing

    PubMed Central

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  8. Channeling of aluminum in silicon

    SciTech Connect

    Wilson, R.G.; Hopkins, C.G.

    1985-05-15

    A systematic study of channeling of aluminum in the silicon crystal is reported. Depth distributions measured by secondary ion mass spectrometry are reported for 40-, 75-, and 150-keV aluminum channeled in the <100> and <110> directions of silicon. The profile dependence on alignment angle is shown for 150-keV aluminum in the <110> of silicon. Aluminum has low electronic stopping in silicon and corresponding deep channeled profiles are observed for aligned implants and deep channeling tails are observed on random implants. The maximum channeling range for 150-keV Al in <100> silicon is about 2.8 ..mu..m and is about 6.4 ..mu..m in <110> silicon. Some ions will reach the maximum channeling range even for 2/sup 0/ misalignment. Many of the deep channeling tails and ''supertails'' reported in earlier literature can be explained by the normal channeling of aluminum in silicon.

  9. Formability analysis of aluminum alloy sheets at elevated temperatures with numerical simulation based on the M-K method

    SciTech Connect

    Bagheriasl, Reza; Ghavam, Kamyar; Worswick, Michael

    2011-05-04

    The effect of temperature on formability of aluminum alloy sheet is studied by developing the Forming Limit Diagrams, FLD, for aluminum alloy 3000-series using the Marciniak and Kuczynski technique by numerical simulation. The numerical model is conducted in LS-DYNA and incorporates the Barlat's YLD2000 anisotropic yield function and the temperature dependant Bergstrom hardening law. Three different temperatures; room temperature, 250 deg. C and 300 deg. C, are studied. For each temperature case, various loading conditions are applied to the M-K defect model. The effect of the material anisotropy is considered by varying the defect angle. A simplified failure criterion is used to predict the onset of necking. Minor and major strains are obtained from the simulations and plotted for each temperature level. It is demonstrated that temperature improves the forming limit of aluminum 3000-series alloy sheet.

  10. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

  11. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-10-28

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

  12. Fatigue resistance of titanium alloy VT3-1 connection with surface work-hardening

    SciTech Connect

    Stepnov, M.N.; Agamirov, L.V.; Giatsintov, E.V.; Gus'kova, L.N.; Veitsman, M.G.

    1985-11-01

    The authors describe how surface work-hardening increases the endurance limit of smooth specimens of titanium alloy VT3-1 cut from bars by 25-30%. The range of the efficiency of strain-hardening by vibrational treatment and burnishing is 3-7%, the exact percentage depending on processing factors in each form of work-hardening. Work-hardening reduces scatter of fatigue characteristics, which enhances the effectiveness of the resulting strain-hardening with a decrease in the probability of fracture. Surface strain-hardening is recommended for alloy VT3-1, since it increases resistance to fatigue and reduces scatter of fatigue characteristics used in design.

  13. Case depth verification of hardened samples with Barkhausen noise sweeps

    SciTech Connect

    Santa-aho, Suvi; Vippola, Minnamari; Lepistö, Toivo; Hakanen, Merja; Sorsa, Aki; Leiviskä, Kauko

    2014-02-18

    An interesting topic of recent Barkhausen noise (BN) method studies is the application of the method to case depth evaluation of hardened components. The utilization of BN method for this purpose is based on the difference in the magnetic properties between the hardened case and the soft core. Thus, the detection of case depth with BN can be achieved. The measurements typically have been carried out by using low magnetizing frequencies which have deeper penetration to the ferromagnetic samples than the conventional BN measurement. However, the penetration depth is limited due to eddy current damping of the signal. We introduce here a newly found sweep measurement concept for the case depth evaluation. In this study sweep measurements were carried out with various magnetizing frequencies and magnetizing voltages to detect the effect of different frequency and voltage and their correspondence to the actual case depth values verified from destructive characterization. Also a BN measurement device that has an implemented sweep analysis option was utilised. The samples were either induction or case-hardened samples and sample geometry contained both rod samples and gear axle samples with different case depth values. Samples were also further characterized with Xray diffraction to study the residual stress state of the surface. The detailed data processing revealed that also other calculated features than the maximum slope division of the 1st derivative of the BN signal could hold the information about the case depth value of the samples. The sweep method was able to arrange the axles into correct order according to the case depth value even though the axles were used.

  14. Case depth verification of hardened samples with Barkhausen noise sweeps

    NASA Astrophysics Data System (ADS)

    Santa-aho, Suvi; Hakanen, Merja; Sorsa, Aki; Vippola, Minnamari; Leiviskä, Kauko; Lepistö, Toivo

    2014-02-01

    An interesting topic of recent Barkhausen noise (BN) method studies is the application of the method to case depth evaluation of hardened components. The utilization of BN method for this purpose is based on the difference in the magnetic properties between the hardened case and the soft core. Thus, the detection of case depth with BN can be achieved. The measurements typically have been carried out by using low magnetizing frequencies which have deeper penetration to the ferromagnetic samples than the conventional BN measurement. However, the penetration depth is limited due to eddy current damping of the signal. We introduce here a newly found sweep measurement concept for the case depth evaluation. In this study sweep measurements were carried out with various magnetizing frequencies and magnetizing voltages to detect the effect of different frequency and voltage and their correspondence to the actual case depth values verified from destructive characterization. Also a BN measurement device that has an implemented sweep analysis option was utilised. The samples were either induction or case-hardened samples and sample geometry contained both rod samples and gear axle samples with different case depth values. Samples were also further characterized with Xray diffraction to study the residual stress state of the surface. The detailed data processing revealed that also other calculated features than the maximum slope division of the 1st derivative of the BN signal could hold the information about the case depth value of the samples. The sweep method was able to arrange the axles into correct order according to the case depth value even though the axles were used.

  15. Radiation-Hardened Software for Space Flight Science Applications

    NASA Astrophysics Data System (ADS)

    Mehlitz, P. C.; Penix, J. J.; Markosian, L. Z.

    2005-12-01

    Hardware faults caused by radiation-induced Single Event Effects (SEEs) are a serious issue in space flight, especially affecting scientific missions in earth orbits crossing the poles or the South Atlantic Anomaly. Traditionally, SEEs are treated as a hardware problem, for example mitigated by radiation-hardened processors and shielding. Rad-hardened processors are expensive, exhibit a decade performance gap compared to COTS technology, have a larger form factor and require more power. Shielding is ineffective for high energy particles and increases launch weight. Hardware approaches cannot dynamically adapt protection levels for different radiation scenarios depending on solar activity and flight phase. Future hardware will exacerbate the problem due to higher chip densities and lower power levels. An alternative approach is to use software to mitigate SEEs. This "Radiation Hardened Software" (RHS) approach has two components: (1) RHS library and application design guidelines To increase robustness, we combine SEE countermeasures in three areas: prevention and detection; recovery; and reconfiguration. Prevention and detection includes an application- and heap-aware memory scanner, and dynamically adapted software Error Correction Codes to handle cache and multi-bit errors. Recovery mechanisms include exception firewalls and transaction-based software design patterns, to minimize data loss. Reconfiguration includes a heap manager to avoid damaged memory areas. (2) Software-based SEE Simulation Probabilistic effects require extensive simulation, with test environments that do not require original flight hardware and can simulate various SEE profiles. We use processor emulation software, interfaced to a debugger, to analyze SEE propagation and optimize RHS mechanisms. The simulator runs unmodified binary flight code, enables injecting randomized transient and permanent memory errors, providing execution traces and precise failure reproduction. The goal of RHS is to

  16. Laser shocking of 2024 and 7075 aluminum alloys

    NASA Technical Reports Server (NTRS)

    Clauer, A. H.; Fairand, B. P.; Slater, J. E.

    1977-01-01

    The effect of laser generated stress waves on the microstructure, hardness, strength and stress corrosion resistance of 2024 and 7075 aluminum alloys was investigated. Pulsed CO2 and neodymium-glass lasers were used to determine the effect of wavelength and pulse duration on pressure generation and material property changes. No changes in material properties were observed with CO2 laser. The strength and hardness of 2024-T351 and the strength of 7075-T73 aluminum alloys were substantially improved by the stress wave environments generated with the neodymium-glass laser. The mechanical properties of 2024-T851 and 7075-T651 were unchanged by the laser treatment. The correlation of the laser shock data with published results of flyer plate experiments demonstrated that a threshold pressure needed to be exceeded before strengthening and hardening could occur. Peak pressures generated by the pulsed laser source were less than 7.0 GPa which was below the threshold pressure required to change the mechanical properties of 2024-T851 and 7075-T651. Corrosion studies indicated that laser shocking increased the resistance to local attack in 2024-T351 and 7075-T651.

  17. Aluminum-Scandium: A Material for Semiconductor Packaging

    NASA Astrophysics Data System (ADS)

    Geissler, Ute; Thomas, Sven; Schneider-Ramelow, Martin; Mukhopadhyay, Biswajit; Lang, Klaus-Dieter

    2016-06-01

    A well-known aluminum-scandium (Al-Sc) alloy, already used in lightweight sports equipment, is about to be established for use in electronic packaging. One application for Al-Sc alloy is manufacture of bonding wires. The special feature of the alloy is its ability to harden by precipitation. The new bonding wires with electrical conductivity similar to pure Al wires can be processed on common wire bonders for aluminum wedge/wedge (w/w) bonding. The wires exhibit very fine-grained microstructure. Small Al3Sc particles are the main reason for its high strength and prevent recrystallization and grain growth at higher temperatures (>150°C). After the wire-bonding process, the interface is well closed. Reliability investigations by active power cycling demonstrated considerably improved lifetime compared with pure Al heavy wires. Furthermore, the Al-Sc alloy was sputter-deposited onto silicon wafer to test it as chip metallization in copper (Cu) ball/wedge bonding technology. After deposition, the layers exhibited fine-grained columnar structure and small coherent Al3Sc particles with dimensions of a few nanometers. These particles inhibit softening processes such as Al splashing in fine wire bonding processes and increase the thickness of remnant Al under the copper balls to 85% of the initial thickness.

  18. Increased body aluminum. An independent risk factor in patients undergoing long-term hemodialysis

    SciTech Connect

    Chazan, J.A.; Blonsky, S.L.; Abuelo, J.G.; Pezzullo, J.C.

    1988-08-01

    The clinical course and aluminum status of 38 patients who had been receiving dialysis for at least eight years and were still undergoing dialysis in 1985 were evaluated. Twenty-nine had evidence of increased aluminum burden, although only three had evidence of overt aluminum toxicity, and nine did not have evidence of increased aluminum burden. The patients in both the high- and low-aluminum group were similar with regard to age, the cause of their renal failure, presence of hypertension or coronary artery disease, previous parathyroidectomy, and a number of biochemical parameters, along with the amount of prescribed aluminum. All patients were followed up for the next two years or until they died. The amount of ingested aluminum was reduced, and in selected patients, treatment with intermittent infusions of deferoxamine mesylate was instituted. There were no deaths in the low-aluminum group, but ten of 29 died in the high-aluminum group: seven of vascular disease and three of infection. In addition, morbidity as defined by hospitalization for coronary or cerebral vascular disease or infection occurred in only two of the nine patients in the low-aluminum group and in 19 of the 29 patients in the high-aluminum group. These observations imply that the occurrence of increased body aluminum, as suggested by aluminum blood levels or by results of bone biopsies in some patients, has an adverse effect on morbidity and mortality and should be considered as a possible independent risk factor in patients who are receiving long-term hemodialysis.

  19. Ductility and work hardening in nano-sized metallic glasses

    SciTech Connect

    Chen, D. Z.; Gu, X. W.; An, Q.; Goddard, W. A.; Greer, J. R.

    2015-02-09

    In-situ nano-tensile experiments on 70 nm-diameter free-standing electroplated NiP metallic glass nanostructures reveal tensile true strains of ∼18%, an amount comparable to compositionally identical 100 nm-diameter focused ion beam samples and ∼3 times greater than 100 nm-diameter electroplated samples. Simultaneous in-situ observations and stress-strain data during post-elastic deformation reveal necking and work hardening, features uncharacteristic for metallic glasses. The evolution of free volume within molecular dynamics-simulated samples suggests a free surface-mediated relaxation mechanism in nano-sized metallic glasses.

  20. Substorm effects in auroral spectra. [electron spectrum hardening

    NASA Technical Reports Server (NTRS)

    Eather, R. H.; Mende, S. B.

    1973-01-01

    A substorm time parameter is defined and used to order a large body of photometric data obtained on aircraft expeditions at high latitudes. The statistical analysis demonstrates hardening of the electron spectrum at the time of substorm, and it is consistent with the accepted picture of poleward expansion of aurora at the time of substorm and curvature drift of substorm-injected electrons. These features are not evident from a similar analysis in terms of magnetic time. We conclude that the substorm time concept is a useful ordering parameter for auroral data.

  1. Hardening communication ports for survival in electrical overstress environments

    NASA Technical Reports Server (NTRS)

    Clark, O. Melville

    1991-01-01

    Greater attention is being focused on the protection of data I/O ports since both experience and lab tests have shown that components at these locations are extremely vulnerable to electrical overstress (EOS) in the form of transient voltages. Lightning and electrostatic discharge (ESD) are the major contributors to these failures; however, these losses can be prevented. Hardening against transient voltages at both the board level and system level has a proven record of improving reliability by orders of magnitude. The EOS threats, typical failure modes, and transient voltage mitigation techniques are reviewed. Case histories are also reviewed.

  2. Action Of Cement Hardening On Artificial Hip Joint Components

    NASA Astrophysics Data System (ADS)

    Roder, U.; Niess, N.; Plitz, W.

    1981-05-01

    Artificial acetabular cups loose their original shape and undergo deformations during implantation, caused by the polymerization shrinkage of the bone cement. In laboratory experiments, two acetabula of different material - both common in clinical use - were studied by holographic real-time interferometry during cement hardening. This method picks up characteristic features in the transient behaviour of the form changes. It is shown, that temperature, porosity and shrinkage of the cement has a large influence on the form of a polyethylene acetabulum, whereas there is only little effect on an acetabulum, made of alumina ceramic.

  3. Surface hardening of cutting elements agricultural machinery vibro arc plasma

    NASA Astrophysics Data System (ADS)

    Sharifullin, S. N.; Adigamov, N. R.; Adigamov, N. N.; Solovev, R. Y.; Arakcheeva, K. S.

    2016-01-01

    At present, the state technical policy aimed at the modernization of worn equipment, including agriculture, based on the use of high-performance technology called nanotechnology. By upgrading worn-out equipment meant restoring it with the achievement of the above parameters passport. The existing traditional technologies are not suitable for the repair of worn-out equipment modernization. This is especially true of imported equipment. Out here alone - is the use of high-performance technologies. In this paper, we consider the use of vibro arc plasma for surface hardening of cutting elements of agricultural machinery.

  4. Active radiation hardening technology for fiber-optic source

    NASA Astrophysics Data System (ADS)

    Yang, Yuanhong; Suo, Xinxin; Yang, Mingwei

    2013-09-01

    We demonstrated an active radiation hardening technology for fiber optic source developed for high performance fiber optic gyroscope. The radiation characteristic of erbium-doped fiber was studied experimentally. The radiation induced attenuation (RIA) at 980nm pump light was identified to be the main reason for the degradation and there was photo-bleaching effect in EDF too. A variable parameters control technology was proposed and taken to keep the 980nm and 1550nm light energy stable and high stability and radiation-resistance fiber source with gauss profile spectrum was realized .The source can stand against more than 50 krad (Si) total radiation dose.

  5. High Strain-Rate Response of High Purity Aluminum at Temperatures Approaching Melt

    SciTech Connect

    Grunschel, S E; Clifton, R J; Jiao, T

    2010-01-28

    High-temperature, pressure-shear plate impact experiments were conducted to investigate the rate-controlling mechanisms of the plastic response of high-purity aluminum at high strain rates (10{sup 6} s{sup -1}) and at temperatures approaching melt. Since the melting temperature of aluminum is pressure dependent, and a typical pressure-shear plate impact experiment subjects the sample to large pressures (2 GPa-7 GPa), a pressure-release type experiment was used to reduce the pressure in order to measure the shearing resistance at temperatures up to 95% of the current melting temperature. The measured shearing resistance was remarkably large (50 MPa at a shear strain of 2.5) for temperatures this near melt. Numerical simulations conducted using a version of the Nemat-Nasser/Isaacs constitutive equation, modified to model the mechanism of geometric softening, appear to capture adequately the hardening/softening behavior observed experimentally.

  6. Iron-aluminum alloys having high room-temperature and method for making same

    DOEpatents

    Sikka, V.K.; McKamey, C.G.

    1993-08-24

    A wrought and annealed iron-aluminum alloy is described consisting essentially of 8 to 9.5% aluminum, an effective amount of chromium sufficient to promote resistance to aqueous corrosion of the alloy, and an alloying constituent selected from the group of elements consisting of an effective amount of molybdenum sufficient to promote solution hardening of the alloy and resistance of the alloy to pitting when exposed to solutions containing chloride, up to about 0.05% carbon with up to about 0.5% of a carbide former which combines with the carbon to form carbides for controlling grain growth at elevated temperatures, and mixtures thereof, and the balance iron, wherein said alloy has a single disordered [alpha] phase crystal structure, is substantially non-susceptible to hydrogen embrittlement, and has a room-temperature ductility of greater than 20%.

  7. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1996-12-31

    Optimal cooling of aluminum alloys following the high temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lead to large spatial temperature gradients in complex-shaped parts causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. A spray nozzle database was compiled by measuring the distribution of spray hydrodynamic parameters (volumetric spray flux, mean drop diameter, and mean drop velocity) throughout the spray field of various industrial nozzles. Spray heat transfer correlations, which link the local spray hydrodynamic parameters to the heat transfer rate in each of the boiling regimes experienced by the surface, defined the spatially nonuniform boundary conditions in a numerical model of the quenching process which also accounted for interference between adjacent spray fields. The quench factor technique relates, predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al 2024-T6 extrusion to quenches with multiple, overlapping water sprays.

  8. Development of a Pressure-Dependent Constitutive Model with Combined Multilinear Kinematic and Isotropic Hardening

    NASA Technical Reports Server (NTRS)

    Allen Phillip A.; Wilson, Christopher D.

    2003-01-01

    The development of a pressure-dependent constitutive model with combined multilinear kinematic and isotropic hardening is presented. The constitutive model is developed using the ABAQUS user material subroutine (UMAT). First the pressure-dependent plasticity model is derived. Following this, the combined bilinear and combined multilinear hardening equations are developed for von Mises plasticity theory. The hardening rule equations are then modified to include pressure dependency. The method for implementing the new constitutive model into ABAQUS is given.

  9. Surface hardening of steel by laser and electron beam. (Latest citations from Metadex). Published Search

    SciTech Connect

    1996-08-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  10. Surface hardening of steel by laser and electron beam. (Latest citations from METADEX). Published Search

    SciTech Connect

    Not Available

    1994-09-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined. (Contains a minimum of 93 citations and includes a subject term index and title list.)

  11. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H. E-mail: kiran@mcneese.edu; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K. E-mail: kiran@mcneese.edu; Kiran, Boggavarapu E-mail: kiran@mcneese.edu

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  12. Aluminum Zintl anion moieties within sodium aluminum clusters

    NASA Astrophysics Data System (ADS)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K.; Kiran, Boggavarapu; Bowen, Kit H.

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, NamAln-, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  13. Aluminum Zintl anion moieties within sodium aluminum clusters.

    PubMed

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W; Lee, Mal-Soon; Jena, P; Kandalam, Anil K; Kiran, Boggavarapu; Bowen, Kit H

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, Na(m)Al(n)(-), were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams. PMID:24511934

  14. First principles pseudopotential calculations on aluminum and aluminum alloys

    SciTech Connect

    Davenport, J.W.; Chetty, N.; Marr, R.B.; Narasimhan, S.; Pasciak, J.E.; Peierls, R.F.; Weinert, M.

    1993-12-31

    Recent advances in computational techniques have led to the possibility of performing first principles calculations of the energetics of alloy formation on systems involving several hundred atoms. This includes impurity concentrations in the 1% range as well as realistic models of disordered materials (including liquids), vacancies, and grain boundaries. The new techniques involve the use of soft, fully nonlocal pseudopotentials, iterative diagonalization, and parallel computing algorithms. This approach has been pioneered by Car and Parrinello. Here the authors give a review of recent results using parallel and serial algorithms on metallic systems including liquid aluminum and liquid sodium, and also new results on vacancies in aluminum and on aluminum-magnesium alloys.

  15. Dynamic strain aging in magnesium oxide single crystals

    NASA Technical Reports Server (NTRS)

    Srinivasan, M.; Stoebe, T. G.

    1973-01-01

    Strain rate change transients are considered together with aspects of serrated flow, questions of flow stress and work hardening during dynamic strain aging, and time, temperature, and prestrain dependence of strain aging. On continuing the deformation process after aging for certain periods of time for a particular strain, a subsidiary load drop is sometimes observed in addition to the main yield drops.

  16. On the development of a model predicting the recrystallization texture of aluminum using the Taylor model for rolling textures and the coincidence lattice site theory

    NASA Astrophysics Data System (ADS)

    T, Morimoto; F, Yoshida; A, Yanagida; J, Yanagimoto

    2015-04-01

    First, hardening model in f.c.c. metals was formulated with collinear interactions slips, Hirth slips and Lomer-Cottrell slips. Using the Taylor and the Sachs rolling texture prediction model, the residual dislocation densities of cold-rolled commercial pure aluminum were estimated. Then, coincidence site lattice grains were investigated from observed cold rolling texture. Finally, on the basis of oriented nucleation theory and coincidence site lattice theory, the recrystallization texture of commercial pure aluminum after low-temperature annealing was predicted.

  17. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  18. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  19. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period. PMID:10643868

  20. Aluminum: Industry of the future

    SciTech Connect

    1998-11-01

    For over a century, the US aluminum industry has led the global market with advances in technology, product development, and marketing. Industry leaders recognize both the opportunities and challenges they face as they head into the 21st century, and that cooperative R and D is key to their success. In a unique partnership, aluminum industry leaders have teamed with the US Department of Energy`s Office of Industrial Technologies (OIT) to focus on innovative technologies that will help to strengthen the competitive position of the US aluminum industry and, at the same time, further important national goals. This industry-led partnership, the Aluminum Industry of the Future, promotes technologies that optimize the use of energy and materials in operations and reduce wastes and energy-related emissions. Led by The Aluminum Association, industry leaders began by developing a unified vision of future market, business, energy, and environmental goals. Their vision document, Partnerships for the Future, articulates a compelling vision for the next 20 years: to maintain and grow the aluminum industry through the manufacture and sale of competitively priced, socially desirable, and ecologically sustainable products. Continued global leadership in materials markets will require the combined resources of industry, universities, and government laboratories. By developing a unified vision, the aluminum industry has provided a framework for the next step in the Industries of the Future process, the development of a technology roadmap designed to facilitate cooperative R and D.

  1. Subsurface Aluminum Nitride Formation in Iron-Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bott, June H.

    Transformation-induced plasticity (TRIP) steels containing higher amounts of aluminum than conventional steels are ideal for structural automotive parts due to their mechanical properties. However, the aluminum tends to react with any processing environment at high temperatures and therefore presents significant challenges during manufacturing. One such challenge occurs during secondary cooling, reheating, and hot-rolling and is caused by a reaction with nitrogen-rich atmospheres wherein subsurface aluminum nitride forms in addition to internal and external oxides. The nitrides are detrimental to mechanical properties and cause surface cracks. It is important to understand how these nitrides and oxides form and their consequences for the quality of steel products. This study looks at model iron-aluminum (up to 8 wt.% aluminum) alloys and uses confocal laser scanning microscopy, x-ray diffraction, scanning electron microscopy with energy dispersive x-ray spectrometry, and transmission electron microscopy to study the effect of various conditions on the growth and development of these precipitates in a subsurface oxygen-depleted region. By using model alloys and controlling the experimental atmosphere, this study is able to understand some of the more fundamental materials science behind aluminum nitride formation in aluminum-rich iron alloys and the relationship between internal nitride and oxide precipitation and external oxide scale morphology and composition. The iron-aluminum alloys were heated in N2 atmospheres containing oxygen impurities. It was found that nitrides formed when bulk aluminum content was below 8 wt.% when oxygen was sufficiently depleted due to the internal oxidation. In the samples containing 1 wt.% aluminum, the depth of the internal oxide and nitride zones were in agreement with a diffusion-based model. Increasing aluminum content to 3 and 5 wt% had the effects of modifying the surface-oxide scale composition and increasing its continuity

  2. A radiation-hardened, computer for satellite applications

    SciTech Connect

    Gaona, J.I. Jr.

    1996-08-01

    This paper describes high reliability radiation hardened computers built by Sandia for application aboard DOE satellite programs requiring 32 bit processing. The computers highlight a radiation hardened (10 kGy(Si)) R3000 executing up to 10 million reduced instruction set instructions (RISC) per second (MIPS), a dual purpose module control bus used for real-time default and power management which allows for extended mission operation on as little as 1.2 watts, and a local area network capable of 480 Mbits/s. The central processing unit (CPU) is the NASA Goddard R3000 nicknamed the ``Mongoose or Mongoose 1``. The Sandia Satellite Computer (SSC) uses Rational`s Ada compiler, debugger, operating system kernel, and enhanced floating point emulation library targeted at the Mongoose. The SSC gives Sandia the capability of processing complex types of spacecraft attitude determination and control algorithms and of modifying programmed control laws via ground command. And in general, SSC offers end users the ability to process data onboard the spacecraft that would normally have been sent to the ground which allows reconsideration of traditional space-grounded partitioning options.

  3. DISCREPANT HARDENING OBSERVED IN COSMIC-RAY ELEMENTAL SPECTRA

    SciTech Connect

    Ahn, H. S.; Ganel, O.; Han, J. H.; Kim, K. C.; Lee, M. H.; Lutz, L.; Malinin, A.; Allison, P.; Beatty, J. J.; Bagliesi, M. G.; Bigongiari, G.; Maestro, P.; Marrocchesi, P. S.; Childers, J. T.; DuVernois, M. A.; Conklin, N. B.; Coutu, S.; Mognet, S. I.; Jeon, J. A.; Minnick, S.

    2010-05-01

    The balloon-borne Cosmic Ray Energetics And Mass experiment launched five times from Antarctica has achieved a cumulative flight duration of about 156 days above 99.5% of the atmosphere. The instrument is configured with complementary and redundant particle detectors designed to extend direct measurements of cosmic-ray composition to the highest energies practical with balloon flights. All elements from protons to iron nuclei are separated with excellent charge resolution. Here, we report results from the first two flights of {approx}70 days, which indicate hardening of the elemental spectra above {approx}200 GeV/nucleon and a spectral difference between the two most abundant species, protons and helium nuclei. These results challenge the view that cosmic-ray spectra are simple power laws below the so-called knee at {approx}10{sup 15} eV. This discrepant hardening may result from a relatively nearby source, or it could represent spectral concavity caused by interactions of cosmic rays with the accelerating shock. Other possible explanations should also be investigated.

  4. Dislocation Starvation and Exhaustion Hardening in Mo-alloy Nanofibers

    SciTech Connect

    Chisholm, Claire; Bei, Hongbin; Lowry, M. B.; Oh, Jason; Asif, S.A. Syed; Warren, O.; Shan, Zhiwei; George, Easo P; Minor, Andrew

    2012-01-01

    The evolution of defects in Mo alloy nanofibers with initial dislocation densities ranging from 0 to 1.6 1014 m2 were studied using an in situ push-to-pull device in conjunction with a nanoindenter in a transmission electron microscope. Digital image correlation was used to determine stress and strain in local areas of deformation. When they had no initial dislocations the Mo alloy nanofibers suffered sudden catastrophic elongation following elastic deformation to ultrahigh stresses. At the other extreme fibers with a high dislocation density underwent sustained homogeneous deformation after yielding at much lower stresses. Between these two extremes nanofibers with intermediate dislocation densities demonstrated a clear exhaustion hardening behavior, where the progressive exhaustion of dislocations and dislocation sources increases the stress required to drive plasticity. This is consistent with the idea that mechanical size effects ( smaller is stronger ) are due to the fact that nanostructures usually have fewer defects that can operate at lower stresses. By monitoring the evolution of stress locally we find that exhaustion hardening causes the stress in the nanofibers to surpass the critical stress predicted for self-multiplication, supporting a plasticity mechanism that has been hypothesized to account for the rapid strain softening observed in nanoscale bcc materials at high stresses.

  5. Folding and faulting of strain-hardening sedimentary rocks

    USGS Publications Warehouse

    Johnson, A.M.

    1980-01-01

    The question of whether single- or multi-layers of sedimentary rocks will fault or fold when subjected to layer-parallel shortening is investigated by means of the theory of elastic-plastic, strain-hardening materials, which should closely describe the properties of sedimentary rocks at high levels in the Earth's crust. The most attractive feature of the theory is that folding and faulting, intimately related in nature, are different responses of the same idealized material to different conditions. When single-layers of sedimentary rock behave much as strain-hardening materials they are unlikely to fold, rather they tend to fault, because contrasts in elasticity and strength properties of sedimentary rocks are low. Amplifications of folds in such materials are negligible whether contacts between layer and media are bonded or free to slip for single layers of dolomite, limestone, sandstone, or siltstone in media of shale. Multilayers of these same rocks fault rather than fold if contacts are bonded, but they fold readily if contacts between layers are frictionless, or have low yield strengths, for example due to high pore-water pressure. Faults may accompany the folds, occurring where compression is increased in cores of folds. Where there is predominant reverse faulting in sedimentary sequences, there probably were few structural units. ?? 1980.

  6. Analysis on sheet cyclic plastic deformation using mixed hardening model

    NASA Astrophysics Data System (ADS)

    Li, Qun; Jin, Miao; Yuxin, Zhu

    2013-05-01

    Treating the cyclic deformation problem of sheet flowing through drawbead as the object of the research, using HILL anisotropy yield criterion and mixed hardening model, the cyclic plastic deformation mechanism of sheet was studied, the deformation characteristics of sheet subjected to cyclic loads were revealed, and the influence of Bauschinger effect on stress-strain circulating relationship and the influence of bending neutral layer migration on the stress of sheet's intermediate integral point were analyzed as well. The effectiveness of the model was verified by experiments. The results of analysis were showed that the stress values influenced by Bauschinger effect were different at the yield point of reverse loading and the point of unloading during the cyclic deformation. The stress rate at the yield point of reverse loading and the point of unloading in different loading branches was also different. The stress-strain circulating relationship in different loading branches can be approximately treated as bilinear. The tangent modulus of each loading branch showed a significant downward trend as the times of the reverse loading increased. The tangent modulus calculated by the mixed hardening model after the second loading branch reduced to less than 21% of the first loading tangent modulus. Effected by the neutral layer migration, the stress-strain curve of integral point of sheet's intermediate layer showed alternating transition phenomenon of the tensile stress and compressive stress.

  7. idRHa+ProMod - Rail Hardening Control System

    NASA Astrophysics Data System (ADS)

    Ferro, L.

    2016-03-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl

  8. [Microbiological corrosion of aluminum alloys].

    PubMed

    Smirnov, V F; Belov, D V; Sokolova, T N; Kuzina, O V; Kartashov, V R

    2008-01-01

    Biological corrosion of ADO quality aluminum and aluminum-based construction materials (alloys V65, D16, and D16T) was studied. Thirteen microscopic fungus species and six bacterial species proved to be able to attack aluminum and its alloys. It was found that biocorrosion of metals by microscopic fungi and bacteria was mediated by certain exometabolites. Experiments on biocorrosion of the materials by the microscopic fungus Alternaria alternata, the most active biodegrader, demonstrated that the micromycete attack started with the appearance of exudate with pH 8-9 on end faces of the samples. PMID:18669265

  9. Plasma Source Ion Implantation of Aluminum and Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Walter, Kevin Carl

    Three plasma source ion implantation (PSII) schemes applied to three aluminum systems have been studied. Pure aluminum, and aluminum alloys 7075 (Al-Cu-Mg-Zn) and A390 (Al-17Si-Cu-Fe) were (1) argon ion sputter-cleaned and nitrogen-implanted, (2) nitrogen-implanted without sputter -cleaning, and (3) argon-implanted. Nitrogen implantation was performed with the goal of modifying the surface properties by transformation of the surface to aluminum-nitride. Argon implantation was performed with the goal of modifying the surface properties by inducing radiation damage. All implantation schemes were accomplished using a glow discharge mode of the PSII process. Implanted surfaces were investigated using Auger depth profiling and Transmission Electron Microscopy. The profiles indicated a stoichiometric layer, ~ 0.15 μm thick, of AlN on the nitrogen-implanted samples. Electron microscopy confirmed the complete conversion of the aluminum surface to AlN. Knoop microhardness tests showed an increase in surface hardness, especially at low loads. The improvements were independent of prior sputter-cleaning and were approximately equal for the studied aluminum systems. Pin-on-disk wear tests were conducted using a ruby stylus and isopropanol lubrication. Argon implantation decreased the wear resistance of pure aluminum and 7075. Nitrogen implantation improved the wear rates by a factor of ~10 for pure aluminum and 7075. These improvements were independent of prior sputter-cleaning. The coefficient of friction was not significantly influenced by the implantation schemes. Due to a coarse microstructure, tribological tests of ion-implanted A390 were inconclusive. Corrosion studies performed in a 3.5 wt% NaCl solution (seawater) indicated nitrogen implantation gave pure aluminum improved corrosion resistance. The improvement is due to the complete conversion of the aluminum surface to AlN. Because of pre-existing precipitates, the corrosion properties of 7075 and A390 were not

  10. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOEpatents

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  11. Grain size effect on yield strength of titanium alloy implanted with aluminum ions

    NASA Astrophysics Data System (ADS)

    Popova, Natalya; Nikonenko, Elena; Yurev, Ivan; Kalashnikov, Mark; Kurzina, Irina

    2016-01-01

    The paper presents a transmission electron microscopy (TEM) study of the microstructure and phase state of commercially pure titanium VT1-0 implanted by aluminum ions. This study has been carried out before and after the ion implantation for different grain size, i.e. 0.3 µm (ultra-fine grain condition), 1.5 µm (fine grain condition), and 17 µm (polycrystalline condition). This paper presents details of calculations and analysis of strength components of the yield stress. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress. So, both before and after the ion implantation, the increase of the grain size leads to the decrease of the alloy hardening. Thus, hardening in ultra-fine and fine grain alloys increased by four times, while in polycrystalline alloy it increased by over six times.

  12. Electrolyte treatment for aluminum reduction

    DOEpatents

    Brown, Craig W.; Brooks, Richard J.; Frizzle, Patrick B.; Juric, Drago D.

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  13. Chrome - Free Aluminum Coating System

    NASA Technical Reports Server (NTRS)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  14. Aluminum involvement in the progression of Alzheimer's disease.

    PubMed

    Walton, J R

    2013-01-01

    The neuroanatomic specificity with which Alzheimer's disease (AD) progresses could provide clues to AD etiopathology. Magnetic resonance imaging studies of AD clinical progression have confirmed general conclusions from earlier studies of AD neuropathological progression wherein neurofibrillary tangle pathology was observed to spread along a well-defined sequence of corticocortical and corticosubcortical connections, preferentially affecting certain cell types, while sparing others. Identical and non-identical twin studies have consistently shown AD has mixed (environmental and genetic) etiopathogenesis. The decades-long prodromal phase over which AD develops suggests slow but progressive accumulation of a toxic or infective agent over time. Major environmental candidates are reviewed to assess which best fits the profile of an agent that slowly accrues in susceptible cell types of AD-vulnerable brain regions to toxic levels by old age, giving rise to AD neuropathology without rapid neuronal lysis. Chronic aluminum neurotoxicity best matches this profile. Many humans routinely ingest aluminum salts as additives contained in processed foods and alum-treated drinking water. The physical properties of aluminum and ferric iron ions are similar, allowing aluminum to use mechanisms evolved for iron to enter vulnerable neurons involved in AD progression, accumulate in those neurons, and cause neurofibrillary damage. The genetic component of AD etiopathogenesis apparently involves a susceptibility gene, yet to be identified, that increases aluminum absorption because AD and Down syndrome patients have higher than normal plasma, and brain, aluminum levels. This review describes evidence for aluminum involvement in AD neuropathology and the clinical progression of sporadic AD. PMID:23380995

  15. The influence of copper precipitation and plastic deformation hardening on the impact-transition temperature of rolled structural steels

    NASA Astrophysics Data System (ADS)

    Aróztegui, Juan J.; Urcola, José J.; Fuentes, Manuel

    1989-09-01

    Commercial electric arc melted low-carbon steels, provided as I beams, were characterized both microstructurally and mechanically in the as-rolled, copper precipitation, and plastically pre-deformed conditions. Inclusion size distribution, ferrite grain size, pearlite volume fraction, precipitated volume fraction of copper, and size distribution of these precipitates were deter-mined by conventional quantitative optical and electron metallographic techniques. From the tensile tests conducted at a strain rate of 10-3 s-1 and impact Charpy V-notched tests carried out, stress/strain curves, yield stress, and impact-transition temperature were obtained. The spe-cific fractographic features of the fracture surfaces also were quantitatively characterized. The increases in yield stress and transition temperature experienced upon either aging or work hard-ening were related through empirical relationships. These dependences were analyzed semi-quantitatively by combining microscopic and macroscopic fracture criteria based on measured fundamental properties (fracture stress and yield stress) and observed fractographic parameters (crack nucleation distance and nuclei size). The rationale developed from these fracture criteria allows the semiquantitative prediction of the temperature transition shifts produced upon aging and work hardening. The values obtained are of the right order of magnitude.

  16. A case of recurrent renal aluminum hydroxide stone.

    PubMed

    Cakıroglu, Basri; Dogan, Akif Nuri; Tas, Tuncay; Gozukucuk, Ramazan; Uyanik, Bekir Sami

    2014-01-01

    Renal stone disease is characterized by the differences depending on the age, gender, and the geographic location of the patients. Seventy-five percent of the renal stone components is the calcium (Ca). The most common type of the stones is the Ca oxalate stones, while Ca phosphate, uric acid, struvite, and sistine stones are more rarely reported. Other than these types, triamterene, adenosine, silica, indinavir, and ephedrine stones are also reported in the literature as case reports. However, to the best of our knowledge, aluminum hydroxide stones was not reported reported before. Herein we will report a 38-years-old woman with the history of recurrent renal colic disease whose renal stone was determined as aluminum hydroxide stone in type. Aluminum mineral may be considered in the formation of kidney stones as it is widely used in the field of healthcare and cosmetics. PMID:25013740

  17. MICROSTRUCTURE EVOLUTION MODELING FOR SOLUTION TREATMENT OF ALUMINUM ALLOYS

    SciTech Connect

    Yin, Hebi; Sabau, Adrian S; Skszek, Timothy; Niu, X

    2013-01-01

    The microstructure evolution during solution treatment plays an important role in mechanical properties of heat-treated aluminum alloys. In this paper, models were reviewed that can predict the microstructure evolution during the solutionizing process of the aging heat treatment of aluminum alloys. The dissolution of Mg2Si particles has been modeled as a diffusion process of Mg in the -Al matrix. The evolution of volumetric fraction of fragmented silicon as a function of time and temperature was also considered. The growth and coarsening of silicon particles during the heat treatment was considered. It was found that constitutive equations and required property data for most of the phenomena that need to be considered are available. Several model parameters that need to be obtained from material characterization were identified. Pending the availability of these model parameters, this comprehensive model can be used to describe the microstructure evolution of aluminum alloys in order to optimize the solutionizing heat treatment for energy savings.

  18. Monotonic and cyclic fatigue properties of automotive aluminum alloys

    SciTech Connect

    Wong, W.A.

    1984-01-01

    Monotonic and strain-controlled fatigue tests were conducted on 2014-T6, 6061-T6 and 7175-T73 hand-forgings, 5052-H32 and 6061-T6 sheet, and a 1983/84 production Chevrolet Corvette upper-control-arm-pivot shaft (UCAPS) cold-forged from 5454-H12 and 6061-T4 rolled rod (the 6061 UCAPS was artificially-aged to the -T6 temper, after forging). Various monotonic and cyclic fatigue stress-strain material properties are presented. The responses of the various alloys and product-forms in terms of cyclic hardening or softening are described.

  19. Experimental study of self-compacted concrete in hardened state

    NASA Astrophysics Data System (ADS)

    Parra Costa, Carlos Jose

    The main aim of this work is to investigate the hardened behaviour of Self-Compacting Concrete (SCC). Self compacting Concrete is a special concrete that can flow in its gravity and fill in the formwork alone to its self-weight, passing through the bars and congested sections without the need of any internal or external vibration, while maintaining adequate homogeneity. SCC avoids most of the materials defects due to bleeding or segregation. With regard to its composition, SCC consists of the same components as traditional vibrated concrete (TC), but in different proportions. Thus, the high amount of superplasticizer and high powder content have to taken into account. The high workability of SCC does not allow to use traditional methods for measuring the fresh state properties, so new tests has developed (slump-flow, V-funnel, L-box, and others). The properties of the hardened SCC, which depend on the mix design, should be different from traditional concrete. In order to study the possible modifications of SCC hardened state properties, a review of the bibliography was done. The state of art was focused on the mechanical behaviour (compressive strength, tension strength and elastic modulus), on bond strength of reinforcement steel, and on material durability. The experimental program consisted in the production of two types of concretes: Self-Compacting Concrete and Traditional Concrete. Four different dosages was made with three different water/cement ratio and two strength types of Portland cement, in order to cover the ordinary strength used in construction. Based on this study it can be concluded that compressive strength of SCC and TC are similar (the differences are lesser than 10%), whereas the tensile strength of TC are up to 18% higher. The values of elastic modulus of both concrete are similar. On the other hand, in the ultimate state the bond strength of SCC and TC is similar, although SCC shows higher bond stiffness in the serviceability state (initial

  20. Thermal stress-relief treatments for 2219 aluminum alloy are evaluated

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Evaluation of three thermal stress relief treatments for 2219 aluminum alloy in terms of their effect on residual stress, mechanical properties, and stress corrosion resistance. The treatments are post aging and stress relieving fullscale and subscale parts formed in the aged T81 condition, and aging subscale parts formed in the unaged T31 condition.