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Sample records for air braze filler

  1. Investigation of Pd-Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong; Hardy, John S.; Darsell, Jens T.

    2006-01-01

    This paper reports on the effects of palladium on the liquidus/solidus temperatures and wetting behavior of a series of Ag-CuOx air braze filler metals. Currently, the maximum operating temperature of the Ag-CuOx system is limited by its eutectic temperature of ~935°C. One strategy to increase the maximum operational temperature of this family of filler metals is to add a higher melting noble alloying element. In the current study, we examined the effects of palladium additions on the melting characteristics of the Ag-CuO materials and the wetting properties of the resulting air braze filler metals with respect to alumina. It was found that while the addition of Pd causes the anticipated increase in the melting temperature, it does so at a sacrifice in wetting properties. The extent of both effects and therefore the opportunity to trade-off the two properties in order to develop an optimized higher temperature air braze depends on concentrations of both the palladium and copper oxide.

  2. Investigation of Pd-Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong; Weil, K. Scott

    2006-01-10

    Palladium was added as a ternary component to a series of silver - copper oxide alloys in an effort to increase the use temperature of these materials for potential ceramic air brazing applications. Large portions of the silver component of the Ag-CuO system were substituted by palladium forming the following alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments that palladium causes an increase in the wetting angle for all of the samples tested. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicates that the microstructure of the braze consists of Ag-Pd solid solution with CuOx precipitates. In general, a reaction layer consisting of CuAlO2 forms adjacent to the alumina substrate. However, the formation of this layer is apparently hindered by the addition of large amounts of palladium, causing poor wetting behavior, as denoted by substantial porosity found along

  3. Improved Wetting of Mixed Ionic/Electronic Conductors Used in Electrochemical Devices with Ternary Reactive Air Braze Filler Metals

    SciTech Connect

    Hardy, John S; Kim, Jin Yong Y; Thomsen, Ed C; Weil, K Scott

    2007-01-19

    This paper reports on the wetting behavior, reactivity, and long-term electrical conductance of a series of ternary filler metals being considered for brazing lanthanum strontium cobalt ferrite (LSCF) based oxygen separation membranes. Mixed ionic/electronic conducting perovskite oxides such as LSCF and various doped barium cerates are currently being considered for use in high-temperature electrochemical devices such as oxygen and hydrogen concentrators and solid oxide fuel cells. However to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. Furthermore, if the proposed joining technique were to yield a hermetic ceramic-to-metal junction that was also electrically conductive, it would additionally benefit the device by allowing current to be drawn from or carried to the electrochemically active mixed conducting oxide component without requiring an separate current collector. A newly developed brazing technique known as air brazing is one such method of joining. In its present form, air brazing uses a silver-copper oxide based filler metal that can be melted directly in air to form a compliant joint that is electrically conductive. Recently, it has been shown that the addition of titania can enhance the wetting behavior of Ag-CuO filler metals on alumina. Here the effect of this wetting agent on the surface wettability, long-term electrical resistance at 750°C, and reactivity with La0.6Sr0.4Co0.2Fe0.8O3- (LSCF-6428 or LSCF) substrates is discussed.

  4. Improved Wetting Characteristics in TiO2–Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.; Darsell, Jens T.

    2006-01-01

    In this paper we report on the results of a series of sessile drop experiments designed to examine the effect of TiO2 on the wetting behavior of Ag-CuO air braze filler metals. It was found that TiO2 concentrations as small as 0.5 mol% can significantly decrease the contact angle of Ag-CuO on alumina over a compositional range of 1 – 34mol% CuO. The effect appears to maximize at a copper oxide concentration of ~4 mol% CuO regardless of the titania content.

  5. Overwhelming reaction enhanced by ultrasonics during brazing of alumina to copper in air by Zn-14Al hypereutectic filler.

    PubMed

    Ji, Hongjun; Chen, Hao; Li, Mingyu

    2017-03-01

    The ultrasonic-assisted brazing of α-alumina to copper was achieved in air without flux using Zn-14wt%Al hypereutectic filler at 753K within tens of seconds. The effects of ultrasonic time on the microstructures and mechanical properties of joints were investigated. In the joint interlayer, large amounts of intermetallic phases consisted of binary CuZn5 embedded by many ternary Al4.2Cu3.2Zn0.7 particles were formed. At the ceramic interface, newly formed crystalline Al2O3 aggregated. At the Cu interface, acoustic corrosion on the copper resulted in depriving the surface oxides and forming many pits on its surface, which provided saturated Cu in the melted filler alloys during the brazing. The ultrasonic vibrations had distinct effects on the metallurgical reactions of the joints, resulting in intermetallic-phase-filled composite joints with shear strength of 66MPa. The overgrowth of intermetallic compounds, the newly formed crystalline alumina, and the acoustic pits was probably ascribed to the ultrasonic effects.

  6. Brazing of titanium by Cu-P brazing filler metals

    SciTech Connect

    Ariga, Tadashi; Matsu, Kotaro; Miyazawa, Yasuyuki

    1994-12-31

    Brazing of commercially pure titanium materials was made using the two types of the copper-phosphorus brazing filler metal foil. Two types of the brazing filler metal foils, BCuP-2 and -3 (AWS classification number), were used in this study. The chemical compositions of BCuP-2 and -3 were Cu-7.2P and Cu-6P-5Ag. Brazing was done in an argon gas atmosphere. After brazing, cutting, and polishing of the specimen, the mechanical properties of the specimen were estimated by shear strength test. And the cross-sectional microstructures at the brazed joint were observed by optical microscope and the elemental distributions at the brazed joint were analyzed by SENM and EPMA examinations. A sound brazed joint was obtained in this study. The maximum shear strength of the specimen was about 300 MPa in this study. According to observation of the cross-sectional microstructures, the reaction layer was formed at the base metal/brazed layer interface. The fracture during the shear test occurred in this reaction layer. And the phosphorus element was concentrated in this layer. Therefore, it appeared that the behavior of phosphorus element influenced the brazeability of these specimen.

  7. Phase Evolution in the Pd-Ag-CuO Air Braze Filler Metal Alloy System

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2006-08-01

    Palladium was added as a ternary component to a series of copper oxide-silver alloys in an effort to increase the use temperature of these materials for potential ceramic air brazing applications. Phase equilibria in the ternary Pd-Ag-CuO system were investigated via differential scanning calorimetry (DSC) and a series of quenching experiments. Presented here are the latest findings on this system and a construction of the corresponding ternary phase diagram for low-to-moderate additions of palladium. The analysis included samples with higher palladium additions than were studied in the past, as well as an analysis of the composition-temperature trends in the Ag-CuO miscibility gap with palladium addition. It was found that the addition of palladium increases the solidus and liquidus and caused three phase zones to appear as expected by the phase rule. Furthermore, the palladium additions cause the miscibility gap boundary extending from the former binary eutectic to shift to lower silver-to-copper ratios.

  8. Nickel-chromium-silicon brazing filler metal

    DOEpatents

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  9. Improved Wetting Characteristics in TiO2–Modified Ag-CuO Air Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong; Hardy, John S.; Darsell, Jens T.

    2006-01-04

    A silver-based joining technique referred to as reactive air brazing (RAB) has been recently developed for joining high temperature structural ceramic components of the type used in high-temperature electrochemical devices. In prior work, it was found that additions of CuO to silver have a significant effect on the wettability and joint strength characteristics of the resulting braze on polycrystalline alumina substrates. More recently, it has been found that by adding as little as 0.5 mol % titania to these Ag-CuO brazes, the wettability of the RAB on alumina surfaces is further enhanced. The results of wettabilty measurements of Ag-CuO-TiO2 RAB compositions on alumina will be presented along with the microstructural characterization of Ag-CuO-TiO2 braze joints in alumina.

  10. Development of High-Temperature Air Braze Filler Metals for Use in Two-Step Joining and Sealing Processes

    SciTech Connect

    Hardy, John S.; Weil, K. Scott

    2006-11-02

    Reactive air brazing (RAB) creates metallic braze joints between oxide surfaces. RAB can be performed in air and can undergo subsequent operation at temperatures up to 900ºC in oxidizing environments. This makes RAB an attractive joining method for creating seals in solid oxide fuel cells (SOFCs) which operate at temperatures between 700 and 850ºC and comprise cathode materials which are intolerant of reducing environments. Many planar SOFC designs require a two-step sealing process. Thus the seal formed during the first step must not melt or soften at the firing temperature of the second step, otherwise its integrity could be compromised. The goal of this study is to investigate the effects of adding Pd to a Ag-CuO RAB to produce a braze composition with a melting temperature high enough that it might be used in the first step of a two-step sealing process with unmodified Ag-CuO RAB used in the second step, thereby making possible a two step reactive air brazing process. Yttria-stabilized zirconia (YSZ) is the substrate of choice in this study in order to simulate the initial sealing step in planar SOFCs which often involves sealing a yttrium-stabilized zirconia (YSZ) electrolyte to a metallic support frame. RAB compositions containing a 15 mol% Pd : 85 mol% Ag alloy with 8 mol% Cu added were found to provide the best combination of wettability, mechanical strength, and melting characteristics for brazing YSZ.

  11. Brazeability of powder aluminum brazing filler metals with non-corrosive flux

    SciTech Connect

    Takemoto, T.; Matsunawa, A.; Ujie, T.

    1994-12-31

    Various brazed aluminum products, mainly heat exchangers, have been widely used especially in automobiles and electric power industries. They have been produced by using brazing sheet; however, recently the demand to braze the complicated shape is increasing, leading to the necessity for setting brazing filler metal at braze parts instead of using brazing sheet. Therefore, the present work aimed to investigated the brazeability of aluminum powder filler metal in nitrogen gas atmosphere using KAIF{sub 4}-K{sub 3}AIF{sub 6} system noncorrosive brazing flux. By considering the applicability of filler metal, brazing pastes were made of powder filler metal, flux and organic binder. AI-Si powder brazing filler metals were made by automization. T-type specimen was made by A3003 base metal with thickness of 2 mm. in the present experiment, fillet formabiltity, the percentage of the length of formed fillet against the length of vertical member wall at each side, was adopted to evaluate brazeability. The shape of the atomized powder depended on atomize atmosphere and atomizing gas. Sound fillet formation was achieved on the full length of both sides of the vertical member under the condition of appropriate surface treatment and sufficient flux content. Decrease in flux content gave partial fillet formation at the opposite side of the paste set side. Further decrease brought the partial fillet formation at the paste set side also. The paste made of air-atomized powder required more flux content to achieve 100% fillet formation at the opposite side. On the other hand, argon-atomized powders formed fillet in full length using paste with less flux content. powders sorted to remove fine particles and powders with low oxygen content were found to be suitable for brazing filler metal powders, because they required less flux content to obtain 100% fillet formation under the same amount of paste.

  12. Brazing of copper to stainless steel with a low-silver-content brazing filler metal

    NASA Astrophysics Data System (ADS)

    Fukikoshi, Tatsuya; Watanabe, Yūki; Miyazawa, Yasuyuki; Kanasaki, Fumio

    2014-08-01

    The brazing of copper to stainless steel (SUS304 JIS) was performed using a low- silver-content brazing filler metal, Ag-50Cu, under an Ar gas atmosphere with a conventional furnace, owing to the potential economic benefits of using low-silver-content filler metals. The brazeability of the low-silver-content brazing filler metal to copper and SUS304 was investigated. A good joint was obtained, and a drastic dissolution reaction occurred at the copper side. Molten BAg8 penetrated along the crystal grain boundary of the copper base metal when BAg8 was used as the filler metal. This was caused by the dissolution of Ni from the stainless steel into the molten filler metal. Ag-50Cu, which was investigated in this work, can be used instead of BAg8 filler metal.

  13. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  14. More About Brazing Or Welding NiAl Without Filler

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Kalinowski, Joseph M.

    1996-01-01

    Two reports present additional information about two processes for joining, brazing, or welding workpieces made of nickel aluminide alloys, without use of filler metal. Joining processes involve uniform heating in vacuum-controlled furnace. Eliminates internal thermal gradients in workpieces joined and greatly reduces tendency toward cracking.

  15. Amorphous Ti-Zr; Base Metglas brazing filler metals

    SciTech Connect

    Rabinkin, A.; Liebermann, H.; Pounds, S.; Taylor, T. )

    1991-01-01

    This paper is the first report on processing, properties and potential application of amorphous titanium/zirconium-base alloys produced in the form of a good quality continuous and ductile ribbon having up to 12.5 mm width. To date, the majority of titanium brazing is accomplished using cooper and aluminum-base brazing filler metals. The brazements produced with these filler metals have rather low ({approximately}300{degrees} C) service temperature, thus impeding progress in aircraft and other technologies and industries. The attempt to develop a generation of high temperature brazing filler metals was made in the late sixties-early seventies studies in detail were a large number of Ti-, Zr-Ti-Zr, Ti-V and Zr-V-Ti based alloys. The majority of these alloys has copper and nickel as melting temperature depressants. The presence of nickel and copper converts them into eutectic alloys having (Ti(Zr)) (Cu(Ni)), intermetallic phases as major structural constituents. This, in turn, results in high alloy brittleness and poor, if any, processability by means of conventional, i.e. melting-ingot casting-deformation technology. In spite of good wettability and high joint strength achieved in dozens of promising alloys, only Ti-15Cu-15Ni is now widely used as a brazing filler metal for high service temperature. Up until now this material could not be produced as a homogeneous foil and is instead applied as a clad strip consisting of three separate metallic layers.

  16. Properties of vacuum brazed Si3N4/steel joint using active brazing filler metal

    NASA Astrophysics Data System (ADS)

    Bao, Fanghan; Ren, Jialie; Zhou, Yunhong; Yan, Ping

    The influence of active element Ti in Ag-Cu-Ti filler metal on wettability and joint strength is studied. Filler metal with 3 percent Ti achieves good results in direct brazing of silicon nitride to steel. For improving joint strength different interlayers are synthetically investigated. Experiments showed that an interlayer of low yield strength material can reduce the residual stress in the joint and increase joint strength more effectively than that of an interlayer of low coefficient of expansion material. Active element Ti in the brazing alloy diffused into Si3N4, and chemical reactions occurred in ceramic-metal interface producing certain chemical compounds consist of N and Ti.

  17. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    NASA Astrophysics Data System (ADS)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  18. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    NASA Astrophysics Data System (ADS)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  19. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-30

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA, and on zirconia and stainless steel joining couples prepared using this braze filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation resistance of the brazed joint.

  20. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    NASA Astrophysics Data System (ADS)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  1. The use of Ni-Cr-Si-Be filler metals for brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Fedotov, V.; Suchkov, A.; Penyaz, M.; Fedotov, I.; Tarasov, B.

    2016-04-01

    Nanocrystalline ribbon filler metal-alloys of system Ni-Cr-Si-Be are produced by the rapidly quenching of the melt method. By these filler metals carried out hight temperature vacuum brazing of austenitic steels (12Kh18N10T and Kh18N8G2) and austenitic-ferritic class EI-811 (12Kh21N5T). The basic laws of structure-phase state foundation of brazed joints are determined, features of the interaction of the molten filler metal to the brazed materials are identified, the optimal temperature and time parameters of the brazing process are determined.

  2. Brazing.

    SciTech Connect

    Cadden, Charles H.

    2005-04-01

    The use of a lower-melting-point molten metal to join metallic components is perhaps the earliest example of processing which employs metallurgical bonding principles, having roots as far back as 4200 BC (Peaslee 2003). More than 6000 years later, brazing occupies a prominent position in our suite of joining processes where it offers cost and/or performance advantages in the fabrication of many structures. More precisely, brazing can be described as the use of a molten filler metal to wet the closely fitting faying surfaces of a joint, leading to formation of metallurgical bonds between the filler metal and substrates. Historically, brazing processes employ filler metals whose solidus temperature exceeds 723 K, as opposed to soldering processes which use lower-melting-point temperature filler materials. In the past several decades, technological advances have facilitated a broadening of applications for brazing while simultaneously contradicting some of the traditional perceptions of the process. However, many of those tenets remain appropriate for the majority of brazing processes and products. Accordingly, this article provides a brief description of traditional brazing and some important factors to be considered when designing and producing brazed structures. An additional section describes the technical advances in the field.

  3. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-01

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA®, and on zirconia/stainless steel couples joined using this filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation behavior of the brazed joint.

  4. Some possible filler alloys with low vapor pressures for refractory-metal brazing

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1973-01-01

    A compilation of eutectics and melting-point minima for binary combinations of metals having vapor pressures below 10 to the minus 10th power torr at 1500 degrees K and .00005 torr at 2000 degree K is presented. These compositions and others near them on their phase diagrams are potential special brazing fillers for refractory metals. Some possible problems and advantages for fusion bonds of such mixtures are indicated. Evaluations of brazing fillers containing refractory metals are reported.

  5. [Determination of Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES].

    PubMed

    Yang, X

    1997-06-01

    A method of simultaneous and direct determination for Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES is reported. The spectral interferences and effect of acidity have been investigated. Working conditions were optimized. The method has been applied to the analysis of silver brazing filler metals with RSD of 4-7% and recovery of 94-105%. This method was accurate, simple and rapid.

  6. Silver-Copper Oxide Based Reactive Air Braze (RAB) for Joining Yttria-Stabilized Zirconia

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2005-03-01

    We are investigating a new method of ceramic-to-metal joining, referred to as reactive air brazing (RAB), as a potential method of sealing ceramic components in high-temperature electrochemical devices. Sessile drop wetting experiments and joint strength testing were conducted using yttria stabilized zirconia (YSZ) substrates and CuO-Ag based air brazes. Results from our studies indicate that the wettability of the braze improves substantially with increasing CuO content, over a compositional range of 1 - 8 mol% CuO, which is accompanied by an increase in the bend strength of the corresponding brazed YSZ joint. The addition of a small amount of TiO2 (0.5 mol%) to the CuO-Ag braze further improves wettability due to the formation of a titanium zirconate reaction product along the braze/substrate interface. However, with one notable exception, the bend strength of these ternary braze joints remained nearly identical to those measured in comparable binary braze joints. SEM analysis conducted on the corresponding fracture surfaces indicated that in the binary braze joints the failure occurs primarily at the braze/YSZ interface. Similarly in the case of the the ternary, TiO2-doped brazes joint failure occurs predominantly along the interface between the braze filler metal and the underlying titanium zirconate reaction layer.

  7. Laser brazing of inconel 718 alloy with a silver based filler metal

    NASA Astrophysics Data System (ADS)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  8. Al2O3/SUS304 Brazing via AgCuTi-W Composite as Active Filler

    NASA Astrophysics Data System (ADS)

    Su, Cherng-Yuh; Zhuang, Xie-Zongyang; Pan, Cheng-Tang

    2014-03-01

    Alumina ceramic (α-Al2O3) was brazed to stainless steel (SUS304) using an Ag-Cu-Ti + W composite filler and a traditional active brazing filler alloy (CuSil-ABA). Then, the effects of the presence of W particles and of the brazing parameters on the microstructures and mechanical properties of the brazed joints were investigated. The maximum tensile strength of the joints obtained using Ag-Cu-Ti + W composite filler was 13.2 MPa, which is similar to that obtained using CuSil-ABA filler (13.5 MPa). When the joint was brazed at 930 °C for 30 min, the tensile strengths decreased for both kinds of fillers, although the strength was slightly higher for the Ag-Cu-Ti + W composite filler than for the Ag-Cu-Ti filler. The interfacial microstructure results show that the Ti reacts with W to form a Ti-W-O compound in the brazing alloy. When there are more W particles in the brazing alloy, the thickness of the Ti X O Y reaction layer near the alumina ceramic decreases. Moreover, W particles added to the brazing alloy can reduce the coefficient of thermal expansion of the brazing alloy, which results in lower residual stress between the Al2O3 and SUS304 in the brazing joints and thus yields higher tensile strengths as compared to those obtained using the CuSil-ABA brazing alloy.

  9. Effect of filler metal composition on the strength of yttria stabilized zirconia joints brazed with Pd-Ag-CuOx

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2008-09-08

    The Ag-CuOx system is of interest to be used to be used as an air braze filler metal for joining high temperature electrochemical devices. Previous work has shown that the melting temperatures can be increased by adding palladium to Ag-CuOx and it is expected that this may aid high temperature stability. This work compares the room temperature bend strength of joints made between yttria-stabilized zirconia (YSZ) air brazed using Ag-CuOx without palladium and with 5 and 15mol% palladium additions. It has been found that in general palladium decreases joint strength, especially in low copper oxide compositions filler metals. At high copper oxide contents, brittle fracture through both copper oxide rich phases and the YSZ limits joint strength.

  10. Infrared Brazing Ti50Ni50 and Invar Using Ag-Based Filler Foils

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Chang, Y. H.; Wu, S. K.

    2013-10-01

    Infrared brazing Ti50Ni50 and Invar using BAg-8 and Cusil-ABA foils was investigated. The Ag-Cu eutectic matrix dominates both brazed joints. The maximum shear strengths of the brazed joints using BAg-8 and Cusil-ABA fillers are 158 and 249 MPa. Failure of interfacial Fe2Ti/Ni3Ti reaction layers is responsible for the BAg-8 joint. In contrast, the Cusil-ABA brazed joint is fractured along the interfacial Fe2Ti intermetallic compound. Both fractographs are characterized with cleavage dominated fracture.

  11. Effect of stainless steel chemical composition on brazing ability of filler metal

    NASA Astrophysics Data System (ADS)

    Miyazawa, Yasuyuki; Ohta, Kei; Nishiyama, Akira

    2014-08-01

    Many kinds of stainless steel have been used in the engineering field. So it is necessary to investigate the effect of SUS chemical compositions on the brazing ability of filler metal. In this study, SUS315J containing Cr, Ni, Si, Cu, and Mo was employed as a base metal. Excellent spreading ability of the molten nickel-based brazing filler on SUS315J was obtained as compared with that on SUS316. Copper and silicon influenced the significant spreading ability of the filler.

  12. Ag-Al based air braze for high temperature electrochemical devices

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2007-11-01

    Silver-aluminum based air brazing was attempted using an in-situ alloying and brazing process. In this process, layers of foils of aluminum and silver were laid up between alumina plates in alternating fashion to achieve three target compositions representing Ag, Ag3Al, and Ag2Al phases. Each alloy composition revealed different microstructure, mechanical properties and fracture mechanisms. Joints brazed with foils containing 9.8 at% Al formed a long continuous layer parallel to the direction of the original aluminum foil. The fracture occurred through the interface between this long alumina layer and the braze filler, resulting in low bend strength (6 ~ 12 MPa). Joints containing 26.5 at% Al in the braze filler metal experienced the series of phase transformations, leading to cracks in as-brazed specimens. The fracture initiated through these pre-existing cracks, thus the joint strength observed in these specimens was extremely low. The joints prepared using foils with 35.1 at% Al exhibited a good interface even though interfacial alumina particles formed during air brazing. Crack propagation occurred through the interface between the alumina substrate and in-situ formed interfacial alumina particles or directly through these particles and the best bend strength (46 ~ 52 MPa) among Al-added braze compositions was achieved.

  13. Development of brazing process for W-EUROFER joints using Cu-based fillers

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  14. High Temperature Strength of YSZ Joints Brazed with Palladium Silver Copper Oxide Filler Metals

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2010-06-09

    The Ag-CuOx system is being investigated as potential filler metals for use in air brazing high-temperature electrochemical devices such as solid oxide fuel cells and gas concentrators. The current study examines the effects of palladium addition on the high temperature joint strength of specimens prepared from yttria stabilized zirconia (YSZ) bars brazed with the binary Ag-CuOx, and 15Pd-Ag-CuO. It was found that while the binary Ag-CuOx system exhibits stronger room temperature strength than the 15Pd system the strength is reduced to values equivalent of the 15Pd system at 800°C. The 15Pd system exhibits a lower ambient temperature strength that is retained at 800°C. In both systems the failure mechanism at high temperature appears to be peeling of the noble metal component from the oxide phases and tearing through the noble metal phase whereas sufficient adhesion is retained at lower temperatures to cause fracture of the YSZ substrate.

  15. Interfacial reaction between alumina and Cu-Ti filler metal during reactive metal brazing

    SciTech Connect

    Bang, K.S. . Welding Research Center); Liu, S. . Center for Welding and Joining Research)

    1994-03-01

    If a chemical reaction at the interface can influence significantly the properties of a brazed joint using reactive filler metals, it is very important to understand which reaction occurs and how the reaction products grow at the interface. In this research, the interfacial reaction and the kinetics of reaction products growth in alumina brazing utilizing Cu-Ti filler metals were investigated. Cu-Ti filler metals reduced Al[sub 2]O[sub 3] to form TiO at the interface. Thermodynamically, reduction of Al[sub 2]O[sub 3] is possible through the dissolution of the aluminum by the filler metal. At 1,300 K, for example, interfacial reaction can proceed until the activity of aluminum reaches about 0.02 in Cu-20 at.-% Ti filler metal. With time, the TiO layer grew toward the center of the brazing filler metal following a parabolic rate law, at the cost of another complex oxide, presumably Ti[sub 3]Cu[sub 3]O, which formed next to the TiO. The activation energy of TiO growth was 208 kJ/mol (50 kcal/mol), which corresponds to the activation energy of oxygen diffusion in the TiO. Therefore, it appears likely that the growth of TiO is controlled by oxygen diffusion.

  16. Brazing process using'al-Si filler alloy reliably bonds aluminum parts

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Johnson, W. R.

    1966-01-01

    Brazing process employs an aluminum-silicon filler alloy for diffusion bonding of aluminum parts in a vacuum or inert gas atmosphere. This process is carried out at temperatures substantially below those required in conventional process and produces bonds of greater strength and reliability.

  17. Copper-silver-titanium filler metal for direct brazing of structural ceramics

    DOEpatents

    Moorhead, Arthur J.

    1987-01-01

    A method of joining ceramics and metals to themselves and to one another is described using a brazing filler metal consisting essentially of 35 to 50 atomic percent copper, 15 to 50 atomic percent silver and 10 to 45 atomic percent titanium. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  18. Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics

    DOEpatents

    Moorhead, Arthur J.

    1988-04-05

    A method of joining ceramics and metals to themselves and to one another at about 800.degree. C. is described using a brazing filler metal consisting essentially of 35 to 50 at. % copper, 40 to 50 at. % silver, 1 to 15 at. % titanium, and 2 to 8 at. % tin. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  19. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  20. Basic principles of creating a new generation of high- temperature brazing filler alloys

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  1. Brazing microstructure of Ti-6Al-6V-2Sn with Ti-Zr-Cu-Ni filler metal

    SciTech Connect

    Hsieh, K.C.; Kao, P.W.; Shu, M.F.

    1994-12-31

    Titanium and its alloys have been widely used in the aerospace industry since they have high specific strength and high corrosion resistance. The brazing of titanium is beneficial to join many contact areas simultaneously without severe distortion. The purpose of this study is to investigate the brazing microstructures under different brazing conditions with several Ti-Zr-Cu-Ni filler alloys. In our previous studies, the brazing microstructure of Ti-6Al-4V with Ti-Cu-Ni filler metal have been reported. Since Ti-6Al-6V-2Sn alloy has lower b-transus, the Ti-Cu-Ni filler alloy cannot successfully apply the brazing work. Several Ti-Zr-Cu-Ni alloys were prepared in powder form and pre-alloy form to perform the brazing of Ti-6Al-6V-2Sn at 870{degrees}C. The brazing microstructures are examined under optical metallograph, scanning electron microscopy (SEM), and X-ray analysis. The contents of this report include (1) DTA and phase analysis of Ti-Zr-Cu-Ni filler metals, (2) the brazing microstructure, and (3) the shear test result.

  2. Dual atmosphere tolerance of Ag-CuO based air braze

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2007-11-01

    Recently, a new braze filler metal based on the silver-copper oxide system was developed for use in sealing high-temperature, solid-state electrochemical devices such as solid oxide fuel cells. One of the concerns regarding the viability of this joining technique is the long-term stability of silver-based alloys under a high-temperature, dual oxidizing/reducing gas environment. This paper reports on an initial series of exposure experiments that were conducted to characterize the effects of (1) filler metal composition, (2) brazing temperature, and (3) exposure time on the microstructural stability of Ag-CuO brazed Al2O3/Al2O3 joints under a prototypic operating environment for an intermediate temperature solid oxide fuel cell stack. In general joints exposed simultaneously to air on one side and hydrogen on the other for short periods of time at 800°C (100 hrs) showed no signs of degradation with respect to hermeticity or joint microstructure. Samples exposed for longer periods of time (1000 hrs) displayed some internal porosity, which extends approximately halfway across the joint and is not interconnected. Little effect of the filler metal’s composition on its tolerance to dual atmosphere exposure was observed. However brazing temperature was found to have a measurable effect. Higher brazing temperature leads to a more extensive formation of an interfacial reaction phase, copper aluminate, which tends to tie up some of the free CuO in the filler metal and minimize the formation of porosity in the air brazed joints during long-term, dual-atmosphere exposure. The effect is due to the greater chemical stability of the copper aluminate relative to copper oxide.

  3. Effect of Filler and Heat Treatment on the Physical and Mechanical Properties of the Brazed Joint between Carbide Tip and Steel

    NASA Astrophysics Data System (ADS)

    Winardi, Y.; Triyono; Wijayanta, A. T.

    2017-02-01

    In this study, the effect of filler and heat treatment on the physical and mechanical properties of the brazed joint carbide tip and steel was investigated. Tip carbide YG6 and low carbon steel (SS400) is joining by torch brazing with two filler metals, silver, and copper filler. Heat treatment was performed in induction furnace. Microstructure and shear strength of the brazed joint have been investigated. Many silver filler layer are formed on the surface of the base metal rather then using copper filler. The highest shear strength is achieved using a silver filler metal at temperatur 725°C. The highest shear load is 18.62 kN.

  4. Graphite to Inconel brazing using active filler metal

    SciTech Connect

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process.

  5. Interfacial characteristics for brazing of aluminum matrix composites with Al-12Si filler metals

    SciTech Connect

    Weng, W.P.; Chuang, T.H.

    1997-12-01

    Discussions concerning the interfacial reactions and characterizations in brazing aluminum matrix composites are documented in this study. Joints of alumina particulate reinforced 6061 aluminum matrix composites were made using an Al-12 (wt pct) Si filler metal by vacuum brazing. The resulted maximum bonding strengths were 75.4, 81.5, and 71.8 MPa for 10, 15, and 20 vol pct alumina reinforcement, respectively. The microstructural examinations revealed that the bonding strength was strictly related to the reinforced alumina particles and the reaction products presented at the joint interfaces. During brazing, Mg segregated at the joining interface and alumina/6061 Al interface. Further, reactions between alumina and 6061 Al matrix resulted in the formation of Mg-rich phases, such as MgAl{sub 2}O{sub 4} and MgO, near the joining interface and the alumina reinforcement. The Si in the filler material penetrated into the metal matrix composites (MMCs) matrix and segregated at the alumina/6061 Al interfaces. This phenomenon can be confirmed by a joint between two alumina bulk specimens.

  6. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    NASA Astrophysics Data System (ADS)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  7. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    NASA Astrophysics Data System (ADS)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  8. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    NASA Astrophysics Data System (ADS)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-12-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  9. Air Brazing: A New Method of Ceramic-Ceramic and Ceramic-Metal Joining

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.; Kim, Jin Yong

    2011-10-01

    A new method of ceramic-ceramic and ceramic-metal joining has emerged over the past several years. Referred to as air brazing, the technique was originally designed and developed for use in fabricating high-temperature solid-state electrochemical devices such as planar SOFCs and oxygen and hydrogen concentrators. The primary advantage of air brazing is that a predominantly metallic joint can be formed directly in air without need of an inert cover gas or the use of surface reactive fluxes. The resulting bond is hermetic, offers excellent room temperature strength, and is inherently resistant to oxidation at high temperature. The key to developing a successful filler metal composition for air brazing is to identify a metal oxide wetting agent that is mutually soluble in a molten noble metal solvent. One particular oxide-metal combination that appears readily suited for this purpose is CuOx-Ag, a system originally of interest in the development of silver clad cuprate-based superconductors. Studies of the equilibrium phases studies in this system indicate that there are two invariant points in the pseudobinary CuOx-Ag phase diagram around which new braze compositions can be developed: 1) a monotectic reaction at 969±1°C, where CuO and a Ag-rich liquid L1 coexist with a second CuOx-rich liquid phase L2 at a composition of xAg/(xAg + xCu) = 0.10±0.03 Ag and 2) a eutectic reaction at 942±1°C, where CuO and Ag coexist with L1 at a composition of xAg/(xAg + xCu) = 0.99±0.005. Specifically, near-eutectic Ag-CuO filler metal compositions have shown good promise in joining electrochemically active ceramics such as yttria-stabilized zirconia, lanthanum strontium manganite, and barium strontium cobalt ferrite, as well as alumina and magnesia. More recently it has been found that various ternary additions can further improve the wetting characteristics of these filler metals, increase their potential operating temperatures, and/or increase the resulting strength of the

  10. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S.; Kim, Jin Yong; Choi, Jung-Pyung

    2010-04-06

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  11. Diffusion barriers in modified air brazes

    DOEpatents

    Weil, Kenneth Scott; Hardy, John S; Kim, Jin Yong; Choi, Jung-Pyung

    2013-04-23

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  12. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  13. Protecting brazing furnaces from air leaks

    NASA Technical Reports Server (NTRS)

    Armenoff, C. T.; Mckown, R. D.

    1980-01-01

    Inexpensive inert-atmosphere shielding protects vacuum brazing-furnace components that are likely to spring leak. Pipefittings, gages, and valves are encased in transparent plastic shroud inflated with argon. If leak develops, harmless argon will enter vacuum chamber, making it possible to finish ongoing brazing or heat treatment before shutting down for repair.

  14. Development and Brazing Ability of Cu-Si-Ti Filler Metals for Joining Si3N4

    NASA Astrophysics Data System (ADS)

    Naka, Masaaki; Takase, Hideki; Scuster, J. C.

    Cu-5Si-xTi filler alloys for joining Si3N4 were developed, and the joining ability of the alloys was investigated by measuring contact angles on Si3N4 in vacuum and strength of Si3N4 joint brazed with the filler alloys. The addition of Ti content of 3 at% or more decreased the contact angle on Si3N4. The alloys containing Ti content of 5at% showed the lowest contact angle and good wettability. Si3N4 was brazed to Si3N4 with the filler alloys containing Ti content of 3 at% or more, and the strength of the Si3N4 joint increased with the Ti content in the filler alloys. The increase in the amount of TiN and Ti5Si3 which was formed by the reaction of Ti in the filler with Si3N4 raised the strength of the Si3N4 joint.

  15. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  16. Effect of mechanical milling on Ni-TiH{sub 2} powder alloy filler metal for brazing TiAl intermetallic alloy: The microstructure and joint's properties

    SciTech Connect

    He Peng Liu Duo; Shang Erjing; Wang Ming

    2009-01-15

    A TiH{sub 2}-50 wt.% Ni powder alloy was mechanically milled in an argon gas atmosphere using milling times up to 480 min. A TiAl intermetallic alloy was joined by vacuum furnace brazing using the TiH{sub 2}-50 wt.% Ni powder alloy as the filler metal. The effect of mechanical milling on the microstructure and shear strength of the brazed joints was investigated. The results showed that the grains of TiH{sub 2}-50 wt.% Ni powder alloy were refined and the fusion temperature decreased after milling. A sound brazing seam was obtained when the sample was brazed at 1140 deg. C for 15 min using filler metal powder milled for 120 min. The interfacial zones of the specimens brazed with the milled filler powder were thinner and the shear strength of the joint was increased compared to specimens brazed with non-milled filler powder. A sample brazed at 1180 deg. C for 15 min using TiH{sub 2}-50 wt.% Ni powder alloy milled for 120 min exhibited the highest shear strength at both room and elevated temperatures.

  17. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and 316L Stainless Steel with Two Sliver-Based Fillers

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Chen, Chia-Pin; Wu, Shyi-Kaan

    2015-06-01

    Dissimilar infrared brazing Ti50Ni50 and AISI 316L stainless steel using two silver-based fillers, Cusil-ABA and Ticusil, was evaluated. The shear strength of the Ticusil brazed joint is higher than that of the Cusil-ABA brazed one due to the formation of better fillet. The maximum shear strength of 237 MPa is obtained for the Ticusil joint brazed at 1223 K (950 °C) for 60 seconds. The presence of interfacial Ti-Fe-(Cu) layer is detrimental to the shear strength of all joints.

  18. Infrared Brazing Fe3Al Using Ag-Based Filler Metals

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Li, Yao; Wu, Shyi-Kaan; Wu, Ling-Mei

    2010-11-01

    The microstructural evolution and bonding shear strength of infrared brazed Fe3Al using Ag and BAg-8 (72Ag-28Cu in wt pct) braze alloys have been studied. The Ag-rich phase alloyed with Al dominates the entire Ag brazed joints, and the shear strength is independent of the brazing time. The BAg-8 brazed joint contains Ag-Cu eutectic for all brazing conditions, and its shear strength increases slightly with increasing brazing time. The highest shear strength of 181 MPa is acquired from the joint infrared brazed at 1073 K (800 °C) for 600 seconds. A thin layer of Fe3Al is identified at the interface between the brazed zone and the substrate for both braze alloys. An Al depletion zone in the Fe3Al substrate next to the interfacial Fe3Al is identified as the α-Fe phase. The dissolution of Al from the Fe3Al substrate into the molten braze causes the formation of α-Fe in the Fe3Al substrate.

  19. Increasing Ti-6Al-4V brazed joint strength equal to the base metal by Ti and Zr amorphous filler alloys

    SciTech Connect

    Ganjeh, E.; Sarkhosh, H.; Bajgholi, M.E.; Khorsand, H.; Ghaffari, M.

    2012-09-15

    Microstructural features developed along with mechanical properties in furnace brazing of Ti-6Al-4V alloy using STEMET 1228 (Ti-26.8Zr-13Ni-13.9Cu, wt.%) and STEMET 1406 (Zr-9.7Ti-12.4Ni-11.2Cu, wt.%) amorphous filler alloys. Brazing temperatures employed were 900-950 Degree-Sign C for the titanium-based filler and 900-990 Degree-Sign C for the zirconium-based filler alloys, respectively. The brazing time durations were 600, 1200 and 1800 s. The brazed joints were evaluated by ultrasonic test, and their microstructures and phase constitutions analyzed by metallography, scanning electron microscopy and X-ray diffraction analysis. Since microstructural evolution across the furnace brazed joints primarily depends on their alloying elements such as Cu, Ni and Zr along the joint. Accordingly, existence of Zr{sub 2}Cu, Ti{sub 2}Cu and (Ti,Zr){sub 2}Ni intermetallic compounds was identified in the brazed joints. The chemical composition of segregation region in the center of brazed joints was identical to virgin filler alloy content which greatly deteriorated the shear strength of the joints. Adequate brazing time (1800 s) and/or temperature (950 Degree-Sign C for Ti-based and 990 Degree-Sign C for Zr-based) resulted in an acicular Widmanstaetten microstructure throughout the entire joint section due to eutectoid reaction. This microstructure increased the shear strength of the brazed joints up to the Ti-6Al-4V tensile strength level. Consequently, Ti-6Al-4V can be furnace brazed by Ti and Zr base foils produced excellent joint strengths. - Highlights: Black-Right-Pointing-Pointer Temperature or time was the main factors of controlling braze joint strength. Black-Right-Pointing-Pointer Developing a Widmanstaetten microstructure generates equal strength to base metal. Black-Right-Pointing-Pointer Brittle intermetallic compounds like (Ti,Zr){sub 2}Ni/Cu deteriorate shear strength. Black-Right-Pointing-Pointer Ti and Zr base filler alloys were the best choice for brazing Ti

  20. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-02-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  1. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  2. Vacuum brazing of alumina ceramic to titanium for biomedical implants using pure gold as the filler metal

    NASA Astrophysics Data System (ADS)

    Siddiqui, Mohammad S.

    One of the many promising applications of metal/ceramic joining is in biomedical implantable devices. This work is focused on vacuum brazing of C.P titanium to 96% alumina ceramic using pure gold as the filler metal. A novel method of brazing is developed where resistance heating of C.P titanium is done inside a thermal evaporator using a Ta heating electrode. The design of electrode is optimized using Ansys resistive heating simulations. The materials chosen in this study are biocompatible and have prior history in implantable devices approved by FDA. This research is part of Boston Retinal implant project to make a biocompatible implantable device (www.bostonretina.org). Pure gold braze has been used in the construction of single terminal feedthrough in low density hermetic packages utilizing a single platinum pin brazed to an alumina or sapphire ceramic donut (brazed to a titanium case or ferrule for many years in implantable pacemakers. Pure gold (99.99%) brazing of 96% alumina ceramic with CP titanium has been performed and evaluated in this dissertation. Brazing has been done by using electrical resistance heating. The 96% alumina ceramic disk was manufactured by high temperature cofired ceramic (HTCC) processing while the Ti ferrule and gold performs were purchased from outside. Hermetic joints having leak rate of the order of 1.6 x 10-8 atm-cc/ sec on a helium leak detector were measured. Alumina ceramics made by HTCC processing were centreless grounded utilizing 800 grit diamond wheel to provide a smooth surface for sputtering of a thin film of Nb. Since pure alumina demonstrates no adhesion or wetting to gold, an adhesion layer must be used on the alumina surface. Niobium (Nb), Tantalum (Ta) and Tungsten (W) were chosen for evaluation since all are refractory (less dissolution into molten gold), all form stable oxides (necessary for adhesion to alumina) and all are readily thin film deposited as metals. Wetting studies are also performed to determine the

  3. In Situ Synthesis of Ceramic Reinforcements for Carbon/CuCrZr Joints Brazed with Composite Fillers

    NASA Astrophysics Data System (ADS)

    Mao, Yangwu; Yu, Si; Deng, Quanrong; Zhao, Pei

    2016-12-01

    Brazing of two kinds of carbon materials including graphite and carbon fiber-reinforced carbon composites to copper alloys has been realized with CuTiH2 + BN composite fillers. The microstructure characterization reveals that the ceramic reinforcements containing TiN particles and TiB whiskers have been synthesized by in situ reaction of BN additives with Ti discomposed from TiH2 in the composite filler. The filler layer of the joints is mainly composed of Cu-based solid solutions [Cu (ss)] and Ti-Cu intermetallics along with ceramic reinforcements. Furthermore, a continuous thin reaction layer mainly containing TiC is developed at the interface close to the carbon substrates. The growth of TiC layer is mainly controlled by the diffusion of carbon from the substrates into the liquid filler through the TiC layer formed. The interface evolution of the graphite/CuCrZr joints has been discussed. The electrical resistivity of the joining area is relatively low, which highly meets the requirement for the carbon commutator applications.

  4. Pd-modified Reactive Air Braze for Increased Melting Temperature

    SciTech Connect

    Hardy, John S.; Weil, K. Scott; Kim, Jin Yong Y.; Darsell, Jens T.

    2005-03-01

    Complex high temperature devices such as planar solid oxide fuel cell (pSOFC) stacks often require a two-step sealing process. For example, in pSOFC stacks the oxide ceramic fuel cell plates might be sealed into metallic support frames in one step. Then the frames with the fuel plates sealed to them would be joined together in a separate sealing step to form the fuel cell stack. In this case, the initial seal should have a sufficiently high solidus temperature that it will not begin to remelt at the sealing temperature of the material used for the subsequent sealing step. Previous experience has indicated that, when heated at a rate of 10°C/min, Ag-CuO reactive air braze (RAB) compositions have solidus and liquidus temperatures in the approximate range of 925 to 955°C. Therefore, compositionally modifying the original Ag-CuO braze with Pd-additions such that the solidus temperature of the new braze is between 1025 and 1050°C would provide two RAB compositions with a difference in melting points large enough to allow reactive air brazing of both sets of seals in the fuel cell stack. This study determines the appropriate ratio of Pd to Ag in RAB required to achieve a solidus in the desired range and discusses the wettability of the resulting Pd-Ag-CuO brazes on YSZ substrates. The interfacial microstructures and flexural strengths of Pd-Ag-CuO joints in YSZ will also be presented.

  5. Formation of interfacial microstructure in brazing of Si{sub 3}N{sub 4} with Ti-activated Ag-Cu filler alloys

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.

    1995-04-15

    Advanced ceramics like silicon nitride are increasingly used as structural components in demanding applications such as turbine engines and heat exchangers. Owing to the difficulties in fabrication of complicated geometries from brittle ceramics, like Si{sub 3}N{sub 4}, adequate joining techniques have to be provided. Brazing with active filler metals, most of which are based on the Ag-Cu-Ti system, is increasingly used for joining of Si{sub 3}N{sub 4} to other ceramics and metals. The present work concentrates on the formation of the interfacial microstructures in the brazing of silicon nitride with AgCuTi alloys using both thermodynamic analysis and brazing experiments. This article is part of a larger program, in which the role of titanium in active brazing of ceramics has been studied. The interfacial reactions were investigated by brazing Si{sub 3}N{sub 4} with two commercial filler alloys and with different binary AgCu filler alloys produced in the laboratory. Phases formed during joining were characterized with the SEM/EPMA and SIMS techniques. The thermodynamic information is obtained from the descriptions of the ternary Ti-Si-N and Ti-Cu-Ag systems assessed in previous studies and from the literature concerning the Ag-Si and Cu-Si systems.

  6. Mechanical properties and dual atmosphere tolerance of Ag-Al based braze

    SciTech Connect

    Kim, Jin Yong; Choi, Jung-Pyung; Weil, K. Scott

    2008-03-14

    Reactive air brazing (RAB) based on the silver-copper oxide system was recently developed for use in sealing high-temperature electrochemical devices such as solid oxide fuel cells. One of the concerns regarding the viability of this joining technique is the long-term stability of silver-based alloys under a high-temperature, dual oxidizing/reducing gas environment. One possible solution to improve the dual atmosphere tolerance of the silver-based system is the addition of elements which can preferentially react with oxygen over hydrogen and minimize the pore formation caused by the reaction of oxygen with hydrogen in the silver matrix. In this paper, the effects of aluminum addition into silver-based air braze filler materials on microstructure, mechanical properties, and high temperature dual atmosphere tolerance were investigated using foils and pastes of aluminum-added braze filler materials. Joints brazed with binary Ag-Al braze foils containing more than 2 at% of Al retained a metallic form of aluminum in the metallic braze filler matrix after brazing at 1000°C in air. The flexural strength of joints prepared with binary Ag-Al braze foils decreased with increase in Al content due to the formation of interfacial aluminum oxide. The existence of metallic aluminum in the braze filler matrix, however, enhanced the high temperature dual atmosphere tolerance of the silver-based braze filler, showing smaller size of porosity after dual reducing/oxidizing atmosphere tests at 800°C for 1000 hrs. The Binary and ternary braze pastes based on the Ag-Al(-Cu) system were also tried as a sealant. Alumina joints brazed with these pastes showed increase in flexural strength with Cu content. However, a braze filler containing 5 at% Al and 8 at% Cu possessed nearly no metallic aluminum in the braze filler matrix after brazing, while the as-brazed sample prepared using a binary braze filler with 5 at% Al kept some metallic Al in the braze matrix. Thus, the addition of copper

  7. Joining Mixed Conducting Oxides Using an Air-Fired Electrically Conductive Braze

    SciTech Connect

    Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-10-01

    Due to their mixed oxygen ion and electron conducting properties, ceramics such as lanthanum strontium cobalt ferrites (LSCF) are attractive materials for use in active electrochemical devices such as solid oxide fuel cells (SOFC) and oxygen separation membranes. However, to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. If such a joining technique yields a ceramic-to-metal junction that is also electrically conductive, the hermetic seals in the device could provide the added function of either drawing current from the mixed conducting oxide, in the case of SOFC applications, or carrying it to the oxide to initate ionic conduction, in the case of oxygen separation and electrocatalysis applications. This would greatly reduce the need for complex interconnect design, thereby simplifying one of the major challenges faced in SOFC development. A process referred to as reactive air brazing (RAB) has been developed in which firing a Ag-CuO filler material in air creates a functional ceramic-to-metal junction, in which the silver-based matrix of the braze affords both metallic ductility and conductivity in the joint. Investigating a range of Ag-CuO alloy combinations determined that compositions containing between 1.4 and 16 mol% CuO appear to offer the best combination of wettability, joint strength, and electrical conductivity.

  8. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  9. Wetting and Mechanical Characteristics of the Reactive Air Braze for Yttria-Stabilized Zirconia (YSZ) Joining

    SciTech Connect

    Kim, Jin Yong Y.; Weil, K. Scott; Hardy, John S.

    2005-03-01

    Reactive air brazing (RAB) technique was developed as an effective alternative for the joining of complicated ceramic parts. The most important advantage of RAB over conventional active metal brazing is that joining operation of RAB technique can be conducted without using controlled atmosphere. It has been reported by us that the reactive component (copper) in the Ag-CuO braze is reactively to modify faying surfaces of alumina, improving the wettability with the oxide and potentially increasing bond strenth between braze and ceramics. In this work, the effects of CuO content on wetting behavior of Ag-CuO braze with yttria-stabilized zirconia (YSZ) substrates and the mechanical properties of brazed YSZ have been investigated. The results of this study to date will be discussed.

  10. Atomic structure and thermophysical properties of molten silver-copper oxide air braze alloys

    NASA Astrophysics Data System (ADS)

    Hardy, John Steven

    The Ag-CuOx materials system is the basis for a family of filler alloys used in a recently developed ceramic-metal joining technique referred to as air brazing, which is a brazing process that can be carried out in ambient air rather than under the vacuum or inert to reducing gas conditions required for conventional brazing methods. This research was conducted to elucidate the atomic coordination and selected thermophysical properties of these materials as a function of temperature when they are in the salient liquid state in air, since this is when the critical steps of wetting and spreading occur in the joining process. A series of alloys was selected spanning the entire length of the phase diagram including the pure end members, Ag and CuOx; alloys that form the two constituent single phase liquids; and alloys for which the two liquid phases coexist in the miscibility gap of the phase diagram. The oxygen content of the liquid alloys in air was measured using thermogravimetry. The oxidative weight gain of 99.999% pure metallic precursors was measured while simultaneously accounting for the concurrent silver volatility using a method that was developed in the course of the study. The surface tension and mass density were measured using the maximum bubble pressure method. The number density was calculated based on the information gained from the oxygen content and mass density measurements. For compositions that were amenable to laser heating, containerless high energy x-ray scattering measurements of the liquid atomic coordination were performed using a synchrotron beamline, an aerodynamic levitator, and laser heating. For the remaining compositions x-ray scattering measurements were performed in a beamline-compatible furnace. The two liquid phases that form in this materials system have distinct atomic coordinations characterized by an average of nearly two-fold coordinated ionic metal-oxygen pairs in the CuOx-rich liquid and nearly eight-fold coordinated atomic

  11. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  12. INVESTIGATION OF A NOVEL AIR BRAZING COMPOSITION FOR HIGH-TEMPERATURE, OXIDATION-RESISTANT CERAMIC JOINING

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Darsell, Jens T.

    2004-01-30

    One of the challenges in developing a useful ceramic joining technique is in producing a joint that offers good strength under high temperature and highly oxidizing operating conditions. Unfortunately many of the commercially available active metal ceramic brazing alloys exhibit oxidation behaviors which are unacceptable for use in a high temperature application. We have developed a new approach to ceramic brazing, referred to as air brazing, that employs an oxide wetting agent dissolved in a molten noble metal solvent, in this case CuO in Ag, such that acceptable wetting behavior occurs on a number of ceramic substrates. In an effort to explore how to increase the operating temperature of this type of braze, we have investigated the effect of ternary palladium additions on the wetting characteristics of our standard Ag-CuO air braze composition

  13. The Effect of Palladium Additions on the Solidus/Liquidus Temperatures and Wetting Properties of Ag-CuO Based Air Brazes

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2007-05-16

    As a means of increasing the use temperature of ceramic-ceramic and ceramic-metal air brazes, palladium was investigated as possible ternary addition to the currently employed silver - copper oxide system. The silver component was directly substituted with palladium to form the following series of alloys: (100-y)[(100-z)Pd - (z)Ag] - (y)CuOx where y = 0 - 34 mol% CuOx, z = 50 - 100 mol% silver, and x = 0, 0.5, and 1, denoting copper metal, Cu2O, or CuO. From differential scanning calorimetry, it was determined that the addition of palladium causes an increase in the solidus and liquidus temperatures of the resulting Pd-Ag-CuO brazes. In general, the liquidus was found to increase by approximately 220°C for the (100-y)(25Pd - 75Ag) - (z)CuOx filler metal compositions relative to comparable Ag-CuOx alloys. Likewise, the solidus was found to increase for these alloys, respectively by 185°C and 60°C, respectively for CuOx contents of y = 0 - 1mol% and 4 - 10 mol%. For the (100-y)(50Pd - 50Ag) - (y)CuOx alloys, the solidus increased between 280 - 390°C over a copper oxide compositional range of x = 0 to 8 mol%. It was determined from sessile drop experiments conducted on alumina substrates that in all cases the palladium causes an increase in the wetting angle relative to the corresponding binary braze. Alloy compositions of (100-y)(25Pd - 75Ag) - (y)CuOx displayed increased wetting angles of 5-20° relative to comparable binary compositions. (100-y)(50Pd - 50Ag) - (y)CuOx alloys exhibited an increase in contact angle of 10-60° and compositions containing less than 10 mol% CuOx were not able to wet the substrate. Scanning electron microscopy indicated that the microstructure of the braze consists of discrete CuOx precipitates in an alloyed silver-palladium matrix. In both the binary and ternary filler metal formulations, a reaction layer consisting of CuAlO2 was observed along the interface with the alumina substrate. This reaction product appears to be beneficial

  14. Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

    NASA Astrophysics Data System (ADS)

    Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

    2013-06-01

    Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

  15. Microstructure and Shear Strength in Brazing Joint of Mo-Cu Composite with 304 Stainless Steel by Ni-Cr-P Filler Metal

    NASA Astrophysics Data System (ADS)

    Wang, Juan; Wang, Jiteng; Li, Yajiang; Zheng, Deshuang

    2015-07-01

    The brazing of Mo-Cu composite and 304 stainless steel was carried out in vacuum with Ni-Cr-P filler metal at 980 °C for 20 min. Microstructure in Mo-Cu/304 stainless steel joint was investigated by field-emission scanning electron microscope (FE-SEM) with energy dispersive spectrometer (EDS) and shear strength was measured by shearing test. The results indicate that shear strength of the Mo-Cu/304 stainless steel joint is about 155 MPa. There forms eutectic structure of γ-Ni solid solution with Ni3P in the braze seam. Ni-Cu(Mo) and Ni-Fe solid solution are at the interface beside Mo-Cu composite and 304 stainless steel, respectively. Shear fracture exhibits mixed ductile-brittle fracture feature with trans-granular fracture, ductile dimples and tearing edges. Fracture originates from the interface between brazing seam and Mo-Cu composite and it propagates to the braze seam due to the formation of brittle Ni5P2 and Cr3P precipitation.

  16. Phase-dependent corrosion of titanium-to-stainless steel joints brazed by Ag-Cu eutectic alloy filler and Ag interlayer

    NASA Astrophysics Data System (ADS)

    Lee, M. K.; Park, J. J.; Lee, J. G.; Rhee, C. K.

    2013-08-01

    The electrochemical corrosion properties of Ti-STS dissimilar joints brazed by a 72Ag-28Cu alloy filler and an Ag interlayer were studied in a 3.5% NaCl solution using potentiodynamic polarization and ac impedance spectroscopy. For a joint with a layered structure of Ti(base)/TiAg/Ag solid solution/Ag-Cu eutectic/STS(base), galvanic corrosion mostly occurred in the TiAg phase with a severe material loss, indicating that the TiAg layer acted as an anode in the galvanic couple in the layered joint. The Ag-rich solid solution layer was also corroded to a certain extent, but the corrosion in this layer was dominated by the selective pitting corrosion of the eutectic Cu-rich phase. With an increase in the brazing temperature, the Cu-rich phases disappeared owing to the enhanced isothermal solidification effect, leading to an improvement of the corrosion resistance.

  17. Effects of thermal cycling and thermal aging on the hermeticity and strength of silver-copper oxide air-brazed seals

    NASA Astrophysics Data System (ADS)

    Scott Weil, K.; Coyle, Christopher A.; Darsell, Jens T.; Xia, Gordon G.; Hardy, John S.

    Thermal cycle and exposure tests were conducted on ceramic-to-metal joints prepared by a new sealing technique. Known as reactive air brazing, this joining method is currently being considered for use in sealing various high-temperature solid-state electrochemical devices, including planar solid oxide fuel cells (pSOFC). In order to simulate a typical pSOFC application, test specimens were prepared by joining ceramic anode/electrolyte bilayers to metal washers, of the same composition as the common frame materials employed in pSOFC stacks, using a filler metal composed of 4 mol% CuO in silver. The brazed samples were exposure tested at 750 °C for 200, 400, and 800 h in both simulated fuel and air environments and thermally cycled at rapid rate (75 °C min -1) between room temperature and 750 °C for as many as 50 cycles. Subsequent joint strength testing and microstructural analysis indicated that the samples exposure tested in air displayed little degradation with respect to strength, hermeticity, or microstructure out to 800 h of exposure. Those tested in fuel showed no change in rupture strength or loss in hermeticity after 800 h of high-temperature exposure, but did undergo microstructural change due to the dissolution of hydrogen into the silver-based braze material. Air-brazed specimens subjected to rapid thermal cycling exhibited no loss in joint strength or hermeticity, but displayed initial signs of seal delamination along the braze-electrolyte interface after 50 cycles.

  18. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-05-01

    A new ceramic brazing technique, referred to as reactive air brazing (RAB), has recently been developed for potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. At present, the technique utilizing a silver-copper oxide system is of great interest. The maximum operating temperature of this system, however, is limited by its eutectic temperature of ~935°C, although in practice the operating temperature should be limited to be even lower. An obvious strategy that can be employed to increase the maximum operating temperature of the braze material is to add a higher melting noble alloying element. In this paper, we report the effects of palladium addition on the thermodynamics of the Ag-CuO system and on the wetting properties of the resulting braze with respect to alumina

  19. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2016-12-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  20. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    NASA Astrophysics Data System (ADS)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2017-02-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  1. Microstructure, Melting and Wetting Properties of Pd-Ag-CuO Air Braze on Alumina

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2005-03-19

    A reactive air brazing (RAB) technique utilizing silver-copper oxide (Ag-CuO) alloys has previously been developed for joining ceramics components used in high temperature devices ranging from oxygen separation membranes, gas turbines and combustion engines. The application of the Ag-CuO system as a brazing material is limited by its solidus and liquidus temperatures, which are known to be in the range of 935 C and 967 C. Some joined ceramic components may be used in devices, which require further processing steps, or may be used in applications, that exceed these temperatures. It has been found that the addition of palladium to the silver copper oxide system will increase solidus and liquidus temperatures of the resulting alloy. In our work, we are studying the effects of palladium addition on the wetting properties of Ag-CuO braze system on alumina. Quality of brazing is evaluated through microstructural analysis and bending strength of brazed joints created with alumina. The presentation will include processing, and characterization of Ag-CuO brazed system with and without palladium addition on alumina.

  2. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Kalashnikov, A. N.; Suchkov, A. N.; Moeslang, A.; Rohde, M.

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti bal-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe bal-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 °C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 °C/20 min and air cooling/3-5 min.

  3. Brazing retort manifold design concept may minimize air contamination and enhance uniform gas flow

    NASA Technical Reports Server (NTRS)

    Ruppe, E. P.

    1966-01-01

    Brazing retort manifold minimizes air contamination, prevents gas entrapment during purging, and provides uniform gas flow into the retort bell. The manifold is easily cleaned and turbulence within the bell is minimized because all manifold construction lies outside the main enclosure.

  4. Effect of ZrO2 Nanoparticles on the Microstructure of Al-Si-Cu Filler for Low-Temperature Al Brazing Applications

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung-Hwan; Jung, Do-Hyun; Jung, Jae-Pil

    2016-01-01

    In this study, the effect of ZrO2 nanoparticles on Al-12Si-20Cu alloy has been studied as a filler metal for aluminum brazing. The microstructural and thermal characterizations are performed using X-ray diffraction (XRD), scanning electron microscope (SEM), and differential thermal analysis (DTA). The intermetallic compound (IMC) phases are identified by the energy-dispersive spectroscopy analysis coupled with the SEM. The filler spreading test is performed according to JIS-Z-3197 standard. XRD and SEM analyses confirm the presence of Si particles, the CuAl2 ( θ) intermetallic, and the eutectic structures of Al-Si, Al-Cu, and Al-Si-Cu in the Al matrix in the monolithic and composite samples. It is observed that when the ZrO2 is added in the alloy, the CuAl2 IMCs and Si particles are found to be dispersed uniformly in the Al matrix up to 0.05 wt pct ZrO2. DTA results show that the liquidus temperature of Al-12Si-20Cu filler metal is dropped from ~806.78 K to 804.6 K (533.78 °C to 531.6 °C) with a lowering of 2 K (2 °C) in liquidus temperature, when the amount of ZrO2 is increased up to 0.05 wt pct. It is also shown that the presence of ZrO2 nanoparticles in the filler metal has no deleterious effect on wettability up to 0.05 wt pct of ZrO2. The ultimate tensile strength and elongation percentage are also found to improve with the addition of ZrO2 nanoparticles in the Al-12Si-20Cu alloy.

  5. The Effect of TiO2 on the Wetting Behavior of Silver-copper Oxide Braze Filler Metals

    SciTech Connect

    Weil, K. Scott; Kim, Jin Yong Y.; Hardy, John S.; Darsell, Jens T.

    2006-03-01

    A series of silver-copper oxide ceramic brazing alloys was compositionally modified by doping with small amounts of titania. Subsequent contact angle measurements indicate that concentrations as low as 0.5 mol% TiO2 can significantly enhance wettability over a wide range of binary Ag-CuOx compositions.

  6. WETTING AND REACTIVE AIR BRAZING OF BSCF FOR OXYGEN SEPARATION DEVICES

    SciTech Connect

    LaDouceur, Richard M.; Meier, Alan; Joshi, Vineet V.

    2014-10-13

    Reactive air brazes Ag-CuO and Ag-V2O5 were evaluated for brazing Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) (BSCF). BSCF has been determined in previous work to have the highest potential mixed ionic/electronic conducting (MIEC) ceramic material based on the design and oxygen flux requirements of an oxy-fuel plant such as an integrated gasification combined cycle (IGCC) used to facilitate high-efficiency carbon capture. Apparent contact angles were observed for Ag-CuO and Ag-V2O5 mixtures at 1000 °C for isothermal hold times of 0, 10, 30, and 60 minutes. Wetting apparent contact angles (θ<90°) were obtained for 1%, 2%, and 5% Ag-CuO and Ag-V2O5 mixtures, with the apparent contact angles between 74° and 78° for all compositions and furnace dwell times. Preliminary microstructural analysis indicates that two different interfacial reactions are occurring: Ag-CuO interfacial microstructures revealed the same dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundaries and Ag-V2O5 interfacial microstructures revealed the infiltration and replacement of cobalt and iron with vanadium and silver filling pores in the BSCF microstructure. The Ag-V2O5 interfacial reaction product layer was measured to be significantly thinner than the Ag-CuO reaction product layer. Using a fully articulated four point flexural bend test fixture, the flexural fracture strength for BSCF was determined to be 95 ± 33 MPa. The fracture strength will be used to ascertain the success of the reactive air braze alloys. Based on these results, brazes were fabricated and mechanically tested to begin to optimize the brazing parameters for this system. Ag-2.5% CuO braze alloy with a 2.5 minute thermal cycle achieved a hermetic seal with a joint flexural strength of 34 ± 15 MPa and Ag-1% V2O5 with a 30 minute thermal cycle had a joint flexural strength of 20 ± 15 MPa.

  7. Low-melting-point titanium-base brazing alloys. Part 1: Characteristics of two-, three-, and four-component filler metals

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    The melting point, microstructure, phase, and electrochemical behavior of Ti-21Ni-15Cu alloy, together with two-, three-, and four-component low-melting-point titanium-base brazing alloys, are presented in this paper. Five filler metals were selected for the study, in which melting points were measured by differential thermal analysis, phases identified by x-ray diffractometry, and corrosion behaviors tested by potentiodynamic polarization. The experimental results show that the three-component Ti-15Cu-15Ni and the newly developed Ti-21Ni-14Cu alloys exhibit the combination of lower melting point and superior corrosion resistance compared to the two- and four-component titanium alloys, 316L stainless steel, and a Co-Cr-Mo alloy in Hank`s solution at 37 C. On a short time basis, the presence of Ti{sub 2}Ni and Ti{sub 2}Cu intermetallics in the Ti-15Cu-15Ni and Ti-21Ni-14Cu alloys should not be preferentially dissolved in galvanic corrosion with respect to the dissimilar Ti-6Al-4V alloy.

  8. Brazing technique

    DOEpatents

    Harast, Donald G.

    1986-01-01

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  9. Method for controlling brazing

    DOEpatents

    Hosking, F. Michael; Hall, Aaron C.; Givler, Richard C.; Walker, Charles A.

    2006-08-01

    A method for making a braze joint across a discontinuity in a work piece using alternating current. A filler metal is pre-placed at a location sufficiently close to the discontinuity such that, when an alternating current is applied across a work piece to heat the work piece and melt the filler metal, the filler metal is drawn into the discontinuity. The alternating current is maintained for a set residence time, generally less than 10 seconds and more particularly less than 3 seconds. The alternating current is then altered, generally by reducing the current and/or voltage such that the filler metal can solidify to form a braze joint of desired quality and thickness.

  10. Strength testing of Ti-vapor-coated silicon nitride braze joints

    SciTech Connect

    Santella, M.L.

    1994-09-01

    Sintered silicon nitride was vacuum brazed to itself at 1130{degree}C with a Au-25Ni-25Pd wt % filler metal. Wetting was obtained by coating the Si{sub 3}N{sub 4} surfaces with titanium prior to brazing by electron beam evaporation. The brazed joints were virtually free of porosity. Metallographic analysis showed that Ti reacted with the Si{sub 3}N{sub 4}, to form a TiN reaction layer during brazing. Small amounts of Si and Ti dissolved in the filler metal layers but they did not appear to influence the mechanical properties of the braze layer. Flexure bars were made from the brazed coupons and tested at room temperature, 600C, 700C, and 800C in air. At 700C and below, fracture of the test bars occurred in the Si{sub 3}N{sub 4}, either near the brazed surfaces or at some distance into the monolithic material. The measured strength of joint specimens decreased slightly with increasing test temperature, and generally exceeded the intrinsic braze filler metal strength in this temperature range. It was also found that lapping the Si{sub 3}N{sub 4}, prior to Ti coating reduced the number of near-surface flaws and produced joints with higher average strength and lower scatter than those left in a ground condition. Specimens tested at 800C had very low strengths, and this behavior was related to the microstructure at the brazed Si{sub 3}N{sub 4} surfaces.

  11. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    SciTech Connect

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  12. Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

    SciTech Connect

    A. J. Palmer; C. J. Woolstenhulme

    2009-06-01

    As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL’s Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed.

  13. Brazing C-C composites to metals

    SciTech Connect

    Liu, J.Y.; Banerjee, P.; Chin, B.A.

    1994-12-31

    Carbon-carbon composites are attractive for use at high temperature because of their high strength, modulus, chemical stability and resistance to activation by radiation. In these applications, the C-C composite must be joined to itself and to metals. The research described in this paper has led to the invention of a new brazing filler metal from the Cu-Mu-Ti system and the development of a brazing process for joining CC composites to metals. The newly invented brazing filler metal compositions, with controllable melting points ranging from 800{emdash}920{degrees}C has excellent wettability on both C-C composites and metals (stainless steel, Nb, Mo, W, and Zr). Sound joints of C-C composite/metal were produced using the brazing filler metal and the specially developed brazing processes. Finite element analyses were used to predict the residual stress distribution in the brazed joints. Theoretical predictions were confirmed by interlayer experiments. The brazed joints were studied using optical and scanning electron microscopy (SEM) to examine the microstructure and fractured brazed joints. The results showed 100% bonding was obtained using the developed braze metal and brazing procedure.

  14. Fluxless Brazing of Large Structural Panels

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1982-01-01

    Fluxless brazing is used in fabricating aluminum structural panels that withstand high internal pressure. Aluminum sheet of structural thickness with 4045 aluminum/silicon-braze-alloy cladding is brazed to corrugated "fin stock" having channels 0.001 inch (0.03mm) high by same width. Process is carried out in an inert (argon) atmosphere in a retort furnace. Filler bars are used in some channels to prevent fin stock from collapsing as pressure is applied.

  15. Vacuum Brazing of Accelerator Components

    NASA Astrophysics Data System (ADS)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  16. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    DOEpatents

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  17. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  18. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  19. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  20. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  1. 46 CFR 56.75-5 - Filler metal.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  2. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  3. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  4. Infrared repair brazing of 403 stainless steel with a nickel-based braze alloy

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; Hung, C. M.

    2002-06-01

    Martensitic stainless steel (403SS) is extensively used for intermediate and low-pressure steam turbine blades in fossil-fuel power plants. The purpose of this investigation is to study the repair of shallow cracks on the surface of 403SS steam turbine blades by infrared repair brazing using rapid thermal cycles. A nickel-based braze alloy (NICROBRAZ LM) is used as filler metal. The braze alloy after brazing is primarily comprised of borides and an FeNi3 matrix with different amounts of alloying elements, especially B and Si. As the brazing temperature increases, more Fe atoms are dissolved into the molten braze. Some boron atoms diffuse into the 403SS substrate primarily via grain boundary diffusion and form B-Cr-Fe intermetallic precipitates along the grain boundaries. The LM filler metal demonstrates better performance than 403SS in both microhardness and wear tests. It is also noted that specimens brazed in a vacuum have less porosity than those brazed in an Ar atmosphere. The shear strength of the joint is around 300 MPa except for specimens brazed in short time periods, e.g., 5 seconds in Ar flow and 30 seconds in vacuum. The fractographs mainly consist of brittle fractures and no ductile dimple fractures observed in the scanning electron microscope (SEM) examination.

  5. Vacuum brazing beryllium to Monel

    SciTech Connect

    Glenn, T.G.; Grotsky, V.K.; Keller, D.L.

    1982-10-01

    The tensile strength of beryllium to Monel vacuum furnace brazed joints was studied. The filler used was the 72% Ag-28%Cu(BAg-8) alloy. The strength of these joints, which require the use of a titanium hydride powder or physical vapor deposited titanium wetting agent on the beryllium, was found to approach the yield strength of the base metals. Strength was found to be reduced by the interaction of increased titanium hydride quantity and brazing time. Metallographic and scanning electron microscope (SEM) studies correlated these effects with microstructure. The formation of the brittle copper-beryllium delta phase was found to require conditions of high brazing temperature and the presence of a reservoir of the copper-containing filler such as found in fillet areas. Two other filler metals: pure silver, and a 60% Ag-30% Cu-10%Sn (BAg-17) alloy were shown to be acceptable alternatives to the BAg-8 alloy in cases where the filler metal can be preplaced between the base metal surfaces.

  6. Braze joints of dispersion strengthened copper

    NASA Astrophysics Data System (ADS)

    Chen, Shaofeng; Bao, Tingshan; Chin, Bryan A.

    1996-10-01

    Prior attempts to join alumina dispersion strengthened alloys (GlidCop) to itself, stainless steel (SS) and other materials have been less than successful. Typically these joints show low strength and poor ductility due to the segregation of alumina particles at the braze interface. This paper presents the results of a study undertaken to develop low activation brazing alloys, fluxes and processes for vacuum, argon and air environments to join alumina dispersion strengthened copper alloys to 304 SS. Vacuum and argon experiments were conducted using a Gleeble resistance heated system. Air brazing experiments were conducted in a resistance heated furnace with active fluxes. A reactive braze alloy composition has been developed which eliminates the segregation of Al 2O 3 particles at the braze interface and produces joints with excellent strength and ductility. Wetting and mechanical properties of the braze alloys were measured. Tensile properties, microstructure, microhardness and measurements of the compositional segregation across the braze joint are discussed.

  7. The effect of palladium additions on the solidus/liquidus temperatures and wetting properties of Ag-CuO based air brazes

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2007-01-01

    A new ceramic brazing technique referred to as reactive air brazing (RAB) has recently been developed for potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. At present, the technique utilizing a silver-copper oxide system is of great interest. The maximum operating temperature of this system is limited by its eutectic temperature of ~945°C, although in practice the operating temperature will need to be lower. An obvious strategy that can be employed to increase the maximum operating temperature of the braze material is to add a higher melting noble alloying element. In this paper, we report the effects of palladium addition on the melting characteristics of the Ag-CuO system and on the wetting properties of the resulting braze with respect to alumina. It was found that the addition of Pd will cause an increase in the melting temperature of the Ag-CuO braze but possibly at a sacrifice of wetting properties depending on composition.

  8. Intelligent control of vacuum aluminum brazing

    SciTech Connect

    Zhong, G.; Pai, D.M.; Badgley, S.

    1995-06-01

    Vacuum brazing is a versatile modern day metal joining method. It usually includes vacuum producing, heating and residual gas analyzing systems. When used to join aluminum parts, the quality of the brazed joint is highly dependent on the residual gases in the vacuum, especially the residual oxygen and water vapor in the vacuum chamber which affect the formation of oxides. These vacuum environment brazing contaminants are reduced during the out-gassing processes of degassing and desorption during heating under vacuum. Exceeding the boundary limits of these contaminants causes unacceptable flow of braze filler in the joints during the brazing process. Identification of the quality control boundary for vacuum brazing of aluminum alloy makes computer control of vacuum brazing quality for aluminum alloys possible. The present study utilizes a residual gas analyzer (RGA) to monitor the partial pressures of residual gases during brazing. These data are transported to computer through the RS-232 interface port on the RGA, and used in real time to monitor the brazing quality by an algorithm based on the quality control boundary. If the quality is bad, the computer will send a ``hold`` signal to the heating system via another Rs-232 port until the environment is reestablished within the acceptable boundary.

  9. Brazing Inconel 625 Using the Copper Foil

    NASA Astrophysics Data System (ADS)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  10. Evaluation of Brazed Joints Using Failure Assessment Diagram

    NASA Technical Reports Server (NTRS)

    Flom, Yury

    2012-01-01

    Fitness-for service approach was used to perform structural analysis of the brazed joints consisting of several base metal / filler metal combinations. Failure Assessment Diagrams (FADs) based on tensile and shear stress ratios were constructed and experimentally validated. It was shown that such FADs can provide a conservative estimate of safe combinations of stresses in the brazed joints. Based on this approach, Margins of Safety (MS) of the brazed joints subjected to multi-axial loading conditions can be evaluated..

  11. Microstructural characterization of titanium to 304 stainless steel brazed joints

    SciTech Connect

    Camargo, P.R.C.; Liu, S. . Center for Welding and Joining Research); Trevisan, R.E. . Dept. of Fabrication Engineering)

    1993-12-01

    The formation of intermetallic compounds in brazed joints between titanium and 304 stainless steel is of major concern, since they considerably degrade the joint properties. This research examined the vacuum brazing of commercially pure titanium to 304 stainless steel using two different silver-copper brazing filler metals. Pure copper and silver were used to prepare the brazing filler metals in these experiments. Special attention was given to the characterization of the different phases formed at the brazed joint and the effect of the intermetallic compounds on the mechanical properties of the brazed joints. Light and electron microscopy, electron probe microanalysis, microhardness, and shear testing were used to support the investigation. From the mechanical properties point of view, brazed joints using an eutectic composition filler metal (Ag-28 wt-% Cu) proved to be superior compared to the joints prepared with a filler metal of composition Ag-46 wt-% Cu. To maximize the shear strength of the joint, the brazing time must be optimized such that interfacial reactions, titanium-iron intermetallics formation are minimized.

  12. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  13. Failure Assessment Diagram for Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  14. Laser Brazing of High Temperature Braze Alloy

    NASA Technical Reports Server (NTRS)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  15. Spot brazing of aluminum to copper with a cover plate

    NASA Astrophysics Data System (ADS)

    Hayashi, Junya; Miyazawa, Yasuyuki

    2014-08-01

    It is difficult to join dissimilar metals when an intermetallic compound is formed at the joining interface. Spot brazing can be accomplished in a short time by resistance heating. Therefore, it is said that the formation of a intermetallic compound can be prevented. In this study, aluminum and copper were joined by spot brazing with a cover plate. The cover plate was used to supply heat to base metals and prevent heat dissipation from the base metals. The ability to braze Al and Cu was investigated by observation and analysis. Pure aluminum (A1050) plate and oxygen-free copper (C1020) plate were used as base metals. Cu-Ni-Sn-P brazing filler was used as the brazing filler metal. SPCC was employed as cover plate. Brazing was done with a micro spot welder under an argon gas atmosphere. Brazing ability was estimated by tensile shear strength and cross sectional microstructure observation. Al and Cu can be joined by spot brazing with Cu-Ni-Sn-P brazing filler and cover plate.

  16. The Effect of Braze Interlayer Thickness on the Mechanical Strength of Alumina Brazed with Ag-CuO Braze Alloys

    SciTech Connect

    Erskine, Kevin M.; Meier, Alan; Joshi, Vineet V.; Pilgrim, Steven M.

    2014-12-01

    The effect of braze interlayer thickness on the strength of alumina brazed with silver-copper oxide reactive air braze (RAB) alloys was evaluated using a four point bend test configuration. The brazed samples had an average fracture strength of 180 MPa or approximately 60 percent of the average monolithic alumina strength. The joint strength values obtained exceeded the yield strength and ultimate tensile strength of the silver interlayer indicating strong ceramic to metal adhesion and the development of a triaxial stress state in the braze interlayer. The average fracture strength was relatively constant (190 ± 60 MPa) in the thickness range of 0.030 mm to 0.230 mm for all test conditions. The braze fracture strength then decreased down to 100 ± 30 MPa as the braze thickness increased from 0.230 mm to 0.430 mm indicating a loss of triaxial constraint with increasing interlayer thickness. In addition, four different fracture modes were observed.

  17. Improved brazing technique

    DOEpatents

    Harast, D.G.

    1984-01-27

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  18. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  19. Reversible brazing process

    DOEpatents

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  20. Mechanical properties of high-temperature brazed titanium materials

    SciTech Connect

    Lugscheider, E.; Broich, U.; Koetzing, B.

    1994-12-31

    Titanium and its alloys are of main interest for several fields of application. Because of rising demands on permanent structural parts and increasing complexity of components, it is important to obtain an adequate joining technique, which on the one hand does not restrict the mechanical properties of the parent metal too much and on the other hand is inexpensive and flexible. These requirements can be fulfilled best by application of high-temperature brazing technology, employing titanium base filler metals. Among existing joining techniques, the vacuum brazing process conducted in a vacuum furnace and the induction brazing process are of practical relevance. The mechanical properties of high-temperature brazed titanium materials are strongly dependent on process parameters, such as brazing time and brazing temperature and even more crucially on brazing gap size. Under optimized brazing conditions, the tensile strength of high-temperature brazed TiAl6V4-joints, for example, reach about 950 MPa, where the Pd-containing alloy is slightly superior to TiCu20Ni20 filler metal. Most of the tensile specimens break in the base metal at some distance to the brazing zone, indicating that the tensile strength of the joint is comparable to that of the bulk material. The thermal stability of the brazed titanium joints has been investigated by doing tensile tests at elevated temperatures. These experiments have shown that the tensile strength of TiAl6VA- joints for example are going to be reduced by 30% when exposing the brazed samples to 300{degrees}C. However, the tensile specimen broke in the bulk material, indicating that the tensile strength of bulk TiAl6V4 is also reduced at elevated temperatures.

  1. Simulation model of Al-Ti dissimilar laser welding-brazing and its experimental verification

    NASA Astrophysics Data System (ADS)

    Behúlová, M.; Babalová, E.; Nagy, M.

    2017-02-01

    Formation of dissimilar weld joints of light metals and alloys including Al-Ti joints is interesting mainly due to demands on the weight reduction and corrosion resistance of components and structures in automotive, aircraft, aeronautic and other industries. Joining of Al-Ti alloys represents quite difficult problem. Generally, the fusion welding of these materials can lead to the development of different metastable phases and formation of brittle intermetallic compounds. The paper deals with numerical simulation of the laser welding-brazing process of titanium Grade 2 and EN AW 5083 aluminum alloy sheets using the 5087 aluminum filler wire. Simulation model for welding-brazing of testing samples with the dimensions of 50 × 100 × 2 mm was developed in order to perform numerical experiments applying variable welding parameters and to design proper combination of these parameters for formation of sound Al-Ti welded-brazed joints. Thermal properties of welded materials in the dependence on temperature were computed using JMatPro software. The conical model of the heat source was exploited for description of the heat input to the weld due to the moving laser beam source. The sample cooling by convection and radiation to the surrounding air and shielding argon gas was taken into account. Developed simulation model was verified by comparison of obtained results of numerical simulation with the temperatures measured during real experiments of laser welding-brazing by the TruDisk 4002 disk laser.

  2. Wettability of brazing alloys on molybdenum and TZM (Mo-Ti-Zr alloy)

    SciTech Connect

    McDonald, M.M.; Keller, D.L.; Heiple, C.R.; Hofmann, W.E.

    1988-01-01

    Vacuum brazing studies have been performed on molybdenum and TZM (0.5Ti-0.08Zr-Mo). Wettability tests have been conducted for nineteen braze metal filler alloys on molybdenum and thirty-two braze metal filler alloys on TZM over a wide range of temperatures. A wetting index, which is a function of contact angle and braze alloy contact area, was determined for each filler alloy at each brazing temperature. The nature and extent of interaction between the brazing alloys and the base metals was analyzed by conventional metallography, scanning-electron microscopy, and electron microprobe analysis. A comparison is made between the behavior of filler alloys on molybdenum and TZM -- filler alloys consistently exhibited less wettability on TZM than on molybdenum. The lower wettability of TZM is believed to be due to a small amount of titanium in the surface oxide on TZM. Cracking was observed in the base metal under some of the high temperature braze deposits. The cracking is shown to arise from liquid metal embrittlement from nickel in the high temperature braze alloys. 7 refs., 11 figs., 2 tabs.

  3. Brazeability of aluminum in vacuum-nitrogen partial-pressure atmosphere brazing

    SciTech Connect

    Hattori, T.; Sakai, S.; Sakamoto, A.; Fujiwara, C. )

    1994-10-01

    In vacuum brazing, Al-10% Si-1.5% Mg filler metal is used. The filler metal is melted and magnesium in the filler metal evaporates actively. The magnesium gas is the effective getter of contaminants such as H[sub 2]O and O[sub 2], which form an oxide film on the surface of aluminum alloys, lowering brazeability. Volatile elements also evaporate and material properties change in high-vacuum brazing. The vapor pressure of zinc in the Al-Zn alloy is high because zinc is a volatile element, but Al-Zn alloy does not melt at the brazing temperature, which is approximately 873 K and zinc does not evaporate actively compared with magnesium. However, evaporation of volatile elements and change in material properties can be minimized in vacuum-nitrogen partial-pressure atmosphere brazing, and Al-Zn alloy may be used as a sacrificial alloy in products made with aluminum alloys. In this study, brazeability in vacuum-nitrogen partial-pressure atmosphere was investigated using T-joints with horizontal Al-Mn or Al-Zn alloy sheet and vertical A4004 clad A3003 alloy brazing sheet. Specimens were brazed over a wide range of brazing pressures and N[sub 2] carrier gas flow rates. The brazing temperature and brazing time were 873 K (600 C) and 5 minutes, respectively. Gas contaminants in brazing atmospheres were measured using a quadruple mass spectrometer.

  4. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  5. Reduction of liquid metal embrittlement in copper-brazed stainless steel joints

    NASA Astrophysics Data System (ADS)

    Uhlig, T.; Fedorov, V.; Elßner, M.; Wagner, G.; Weis, S.

    2017-03-01

    Due to its very good formability and the low raw material cost, pure copper in form of foils is commonly used to braze plate heat exchangers made of stainless steel. The difference in the electrochemical potentials of brazing filler and base material leads to corrosion effects in contact with electrolytes. This may lead to leakages, which decrease the reliability of the heat exchanger during service in potable water. The dissolution of the emerging corrosion products of brazing filler and base material induces the migration of heavy metal ions, such as Cu2+ and Ni2+, into the potable water. The so-called liquid metal embrittlement, which takes place during the brazing process, may intensify the corrosion. The brazing filler infiltrates the stainless steel along the grain boundaries and causes an embrittlement. This paper deals with the determination of the grain boundary erosion dependent on the degree of deformation and heat treatment of the stainless steel AISI 316L.

  6. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  7. BRAZE BONDING OF COLUMBIUM

    DOEpatents

    Heestand, R.L.; Picklesimer, M.L.

    1962-07-31

    A method of brazing niobium parts together is described. The surfaces of the parts to be brazed together are placed in abutting relationship with a brazing alloy disposed adjacent. The alloy consists essentially of, by weight, 12 to 25% niobium, 0.5 to 5% molybdenum, and the balance zirconium, The alloy is heated to at least its melting point to braze the parts together. The brazed joint is then cooled. The heating, melting and cooling take place in an inert atmosphere. (AEC)

  8. The Effect of Composition on the Wetting Behavior and Joint Strength of the Ag-CuO Reactive Air Braze

    SciTech Connect

    Weil, K. Scott; Coyle, Christopher A.; Kim, Jin Yong Y.; Hardy, John S.

    2003-05-15

    One of the challenges in manufacturing solid-state electrochemical devices is in joining the ceramic and metallic components such that the resulting joint is rugged, hermetic, and stable under continuous high temperature operation in an oxidizing atmosphere. A well proven method of joining dissimilar materials is by brazing. Unfortunately many of the commercially available ceramic-to-metal braze alloys exhibit oxidation behavior which is unacceptable for potential use in a high temperature electrochemical device. An alternative braze alloy composition designed for oxidation resistance has been developed to join ferritic stainless steel to a variety of electrochemically active ceramic membranes including YSZ, nickel oxide, and mixed conducting perovskite oxides. The results of this study to date will be discussed.

  9. REACTIVE AIR BRAZING OF LSCoF AND ALUMINA WITH Ag-V2O5 ALLOYS FOR SOFC APPLICATIONS

    SciTech Connect

    Zink, Nathan M.; Meier, Alan; Weil, K. Scott; Hardy, John S.

    2005-05-31

    The feasibility of brazing LSCoF ceramic substrates with silver-vanadium pentoxide (Ag-V{sub 2}O{sub 5}) alloys for use in solid oxide fuel cell (SOFC) applications was studied. Preliminary testing was also performed on the Ag-V{sub 2}O{sub 5}/alumina (Al{sub 2}O{sub 3}) system in order to determine the feasibility of brazing LSCoF to Fecralloy{trademark} with an Ag-V{sub 2}O{sub 5} alloy since an Al{sub 2}O{sub 3} layer is formed on the Fecralloy surface prior to brazing. Sessile drop tests were performed using liquid Ag with 1 to 20 weight percent (wt%) V{sub 2}O{sub 5} additions at either 1000 or 1100 C. Similar to previous results for Ag-CuO alloys, additions of V{sub 2}O{sub 5} resulted in a decrease in the apparent contact angle and a transition from non-wetting to wetting behavior for both substrate materials. Mechanical test samples were fabricated by brazing using Ag with 1, 2 and 5 wt% V{sub 2}O{sub 5} additions. For the Ag-V{sub 2}O{sub 5}/LSCoF samples, the joint fracture strengths ranged from 10 to 30% of the monolithic LSCoF fracture strength ({sigma}{sub joint} = 26 {+-} 9 MPa versus {sigma}{sub LSCoF} = 151 {+-} 24 MPa). An SEM/EDS microstructural analysis of the brazed cross-sections indicated the formation of a vanadium rich reaction product at the braze/LSCoF interface. It is hypothesized that the reaction product provided improved chemical bonding at the interface that resulted in the modest joint strengths. In the the Ag-V{sub 2}O{sub 5}/Al{sub 2}O{sub 3} system, although the contact angles were less than 90{sup o}, all of the brazed Al{sub 2}O{sub 3} samples failed to bond during brazing or fractured during sample preparation. These poor adhesion results indicate potential problems with the Fecralloy{trademark}/Ag-V{sub 2}O{sub 5}/LSCoF system.

  10. Mechanical characterization and modeling of brazed EUROFER-tungsten-joints

    NASA Astrophysics Data System (ADS)

    Chehtov, T.; Aktaa, J.; Kraft, O.

    2007-08-01

    Within the scope of the European fusion power plant study for development of a He-cooled divertor, a tungsten-steel joint has been considered. A preferable joining technique is high temperature brazing. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. The components of the joint are exposed to mechanical and cyclic thermal loads which give rise to development of high stresses and could lead to failure. Brazed joints of tungsten alloy and ferritic-martensitic steel using different brazing filler materials were studied both experimentally and theoretically. Finite element computations have been performed to calculate the stress distribution and to investigate their evolution within the course of the operational thermal load. Sample joint specimen have been brazed, investigated with respect to their microstructure, and mechanically characterized by performing bend and notched bar impact testing at different temperatures. Some plastic deformation and relatively low impact energies were measured.

  11. Soldering and brazing safety guide: A handbook on space practice for those involved in soldering and brazing

    NASA Astrophysics Data System (ADS)

    This manual provides those involved in welding and brazing with effective safety procedures for use in performance of their jobs. Hazards exist in four types of general soldering and brazing processes: (1) cleaning; (2) application of flux; (3) application of heat and filler metal; and (4) residue cleaning. Most hazards during those operations can be avoided by using care, proper ventilation, protective clothing and equipment. Specific process hazards for various methods of brazing and soldering are treated. Methods to check ventilation are presented as well as a check of personal hygiene and good maintenance practices are stressed. Several emergency first aid treatments are described.

  12. Low-melting-point titanium-base brazing alloys. Part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4V substrate

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    Filler metal of a low-melting-point (917 C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 C for 2, 4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed {alpha} plus intergranular {beta} structure of Ti-6Al-4V substrate causes the lamellar Widmanstaetten structure to form. The intermetallic Ti{sub 2}Ni phase existing in the prior filler metal diminishes, while the Ti{sub 2}Cu phase can be identified for the metal brazed at 960 C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the {beta} phase to the substrate. In deaerated Hank`s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank`s solution, show similar corrosion behavior, irrespective of the brazing time.

  13. Low-melting-point titanium-base brazing alloys—part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4v substrate

    NASA Astrophysics Data System (ADS)

    Chang, E.; Chen, C.-H.

    1997-12-01

    Filler metal of a low-melting-point (917 °C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 °C for 2,4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed a plus intergranular β structure of Ti-6Al-4V substrate causes the lamellar Widmanstätten structure to form. The intermetallic Ti2Ni phase existing in the prior filler metal diminishes, while the Ti2Cu phase can be identified for the metal brazed at 960 °C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the β phase to the substrate. In deaerated Hank’s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank’s solution, show similar corrosion behavior, irrespective of the brazing time.

  14. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    NASA Astrophysics Data System (ADS)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  15. Evaluation of Margins of Safety in Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Len; Powell, Mollie M.; Soffa, Matthew A.; Rommel, Monica L.

    2009-01-01

    One of the essential steps in assuring reliable performance of high cost critical brazed structures is the assessment of the Margin of Safety (MS) of the brazed joints. In many cases the experimental determination of the failure loads by destructive testing of the brazed assembly is not practical and cost prohibitive. In such cases the evaluation of the MS is performed analytically by comparing the maximum design loads with the allowable ones and incorporating various safety or knock down factors imposed by the customer. Unfortunately, an industry standard methodology for the design and analysis of brazed joints has not been developed. This paper provides an example of an approach that was used to analyze an AlBeMet 162 (38%Be-62%Al) structure brazed with the AWS BAlSi-4 (Al-12%Si) filler metal. A practical and conservative interaction equation combining shear and tensile allowables was developed and validated to evaluate an acceptable (safe) combination of tensile and shear stresses acting in the brazed joint. These allowables are obtained from testing of standard tensile and lap shear brazed specimens. The proposed equation enables the assessment of the load carrying capability of complex brazed joints subjected to multi-axial loading.

  16. Brazing of dispersion-strengthened aluminum

    SciTech Connect

    Bjoerneklett, B.; Grong, O.; Anisdahl, L.; Hellum, E.; Sande, V.

    1996-03-01

    In recent years, the use of rapid solidification powder metallurgy has made it possible to develop a new family of aluminum alloys exhibiting unique properties. One of these materials, dispersion-strengthened (DS) aluminum, is currently being produced for commercial purposes at Raufoss Technology AS, Norway. Dispersion-strengthened aluminum derives its high strength from nanoscale AlN particles embedded in an aluminum matrix. DS Al is expected to be well suited as construction material for high-temperature applications where weight reductions are of particular concern. The present investigation has focused on the wetting behavior of DS aluminum under conditions applicable to brazing. The results from the Sessile drop experiments show that a eutectic Al-Si brazing alloy will completely wet the base metal both under high-vacuum conditions and in controlled argon atmospheres, provided that the partial pressure of oxygen is sufficiently low. The main problem appears to be the stability of the matrix grain structure. In general, the process of grain erosion and coarsening can be controlled by restricting the supply of the brazing alloy so that only a small metal volume is exposed to erosion. In addition, there is a great potential for reducing the thermodynamic driving force of the erosion reaction by proper adjustments of the brazing alloy composition and/or the brazing temperature. Sill, grain boundary liquidation may be a problem which, in turn, may require additions of surface active elements to the filler metal to control the wetting behavior.

  17. Graphite-metal brazing for thermal applications

    SciTech Connect

    Hosking, F.M.; Koski, J.A.

    1991-01-01

    Various plasma facing components are being designed and fabricated to support Magnetic Fusion Energy experiments. They typically consist of graphite tiles mechanically or metallurgically attached to metallic cooling substrates. This paper will discuss the active brazing of isotropic and pyrolytic graphite to oxygen free, high conductivity (OFHC) Cu and an alumina-dispersion strengthened Cu with a Ag-Cu-Ti active filler metal. The Ti constituent promotes direct wetting of graphite with the formation of a thin TiC reaction layer. Joint design and materials selection are critical factors since graphite and Cu have large thermal expansion differences that affect residual stresses after brazing and subsequent component thermal performance. Low thermal expansion Mo and compliant Cu interlayers were introduced to lower the residual stresses and extend the thermal life of prototype graphite-Cu braze joints. Although the interlayers showed evidence of reducing the incidence of graphite cracking and spalling under thermal loading when brazed to the dispersion-stengthened Cu, the best graphite braze joints were produced with the more ductile OFHC Cu substrates and no interlayer. These latter joints survived simulated tokamak surface high heat fluxes of 30 MW{center dot}m{sup {minus}2} or greater, while comparable dispersion strengthened Cu samples failed at 10 MW{center dot}m{sup {minus}2}. 23 refs., 14 figs., 2 tabs.

  18. Graphite-metal brazing for thermal applications

    NASA Astrophysics Data System (ADS)

    Hosking, F. M.; Koski, J. A.

    Various plasma facing components are being designed and fabricated to support Magnetic Fusion Energy experiments. They typically consist of graphite tiles mechanically or metallurgically attached to metallic cooling substrates. This paper will discuss the active brazing of isotropic and pyrolytic graphite to oxygen free, high conductivity (OFHC) Cu and an alumina-dispersion strengthened Cu with a Ag-Cu-Ti active filler metal. The Ti constituent promotes direct wetting of graphite with the formation of a thin TiC reaction layer. Joint design and materials selection are critical factors since graphite and Cu have large thermal expansion differences that affect residual stresses after brazing and subsequent component thermal performance. Low thermal expansion Mo and compliant Cu interlayers were introduced to lower the residual stresses and extend the thermal life of prototype graphite-Cu braze joints. Although the interlayers showed evidence of reducing the incidence of graphite cracking and spalling under thermal loading when brazed to the dispersion stengthened Cu, the best graphite braze joints were produced with the more ductile OFHC Cu substrates and no interlayer. These latter joints survived simulated tokamak surface high heat fluxes of 30 MW x m(exp -2) or greater, while comparable dispersion strengthened Cu samples failed at 10 MW x m(exp -2)

  19. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  20. A new low-melting-point aluminum braze

    SciTech Connect

    Jacobson, D.M.; Humpston, G.; Sangha, S.P.S.

    1996-08-01

    Most high-strength aluminum engineering alloys cannot be joined by brazing because they either degrade or melt at the temperature at which commercially available aluminum brazes are used. Previous efforts to develop aluminum brazing filler metal alloys with a significantly reduced melting point have tended to be frustrated by poor mechanical properties of the alloys, corrosion of the joints or the high cost, toxicity or volatility of the constituent materials. This paper describes the development and assessment of a new brazing alloy with a composition of 73Al-20Cu-2Ni-55I (wt-%), which has been designed to overcome these limitations. A joining process has been devised for fluxless brazing of aluminum engineering alloys using the new filler metal for use in both inert gas and vacuum furnaces. The production of ductile foil preforms and roll-clad base metals is described together with preliminary results of mechanical property assessments and corrosion resistance trials. These results are highly encouraging and point to promising new applications for aluminum brazing technology.

  1. Graphite-to-304SS Braze Joining by Active Metal-Brazing Technique: Improvement of Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Ray, Ajoy K.; Kar, Abhijit; Kori, S. A.; Pathak, L. C.; Sonnad, A. N.

    2013-01-01

    In the present investigation, an attempt has been made to improve the mechanical strength of graphite-stainless steel-brazed joint. Due to high capillary action, the liquid filler alloy usually tends to percolate into the pores of graphite causing severe stress in the graphite near the joint interface resulting in poor joint strength of 10-15 MPa. In the present investigation, a thin coating of SiC was applied on graphite before the joining process to avoid the penetration of liquid filler alloy into the pores of the graphite. Active filler alloy Ag-Cu-Ti was used to braze the substrates. The brazing was carried out at 850, 900, 950, and 1000 °C. The characterization of the interfaces of the brazed joints was carried out using scanning electron microscopy attached with energy dispersive spectroscopy and x-ray diffraction analysis. From the correlation between the microstructural and mechanical properties, shear strength of approximately 35 MPa for graphite-304SS-brazed joint produced at 900 °C was demonstrated. After the shear tests, the fracture surfaces were analyzed by SEM-EDS.

  2. Development of Brazing Technology for Use in High- Temperature Gas Separation Equipment

    SciTech Connect

    Weil, K.S.; Hardy, J.S.; Kim, J.Y.

    2003-04-23

    -to-metal braze and consequently lead to the development of the novel reactive air brazing (RAB) concept. The goal in RAB is to reactively modify one or both oxide faying surfaces with an oxide compound dissolved in a molten noble metal alloy such that the newly formed surface is readily wetted by the remaining liquid filler material. In many respects, this concept is similar to active metal brazing, except that joining can be conducted in air and the final joint will be resistant to oxidation at high temperature. Potentially, there are a number of metal oxide-noble metal systems that can be considered for RAB, including Ag-CuO, Ag-V2O5, and Pt-Nb2O5. Our current interest is in determining whether the Ag-CuO system is suitable for air brazing functional ceramic-to-metal joints such as those needed in practical electrochemical devices. In a series of studies, the wetting behavior of the Ag-CuO braze was investigated with respect to a number of potential hydrogen separation, oxygen separation, and fuel cell electrolyte membrane materials and heat resistant metal systems, including: alumina, (La0.6Sr0.4)(Co0.2Fe0.8)O3, (La0.8Sr0.2)FeO3, YSZ, fecralloy, and Crofer-22APU. Selected findings from these studies as well as from our work on joint strength and durability during high-temperature exposure testing will be discussed.

  3. Interfacial Microstructure Evolution and Shear Strength of Titanium Sandwich Structures Fabricated by Brazing

    NASA Astrophysics Data System (ADS)

    Wang, Wentao; Fan, Minyu; Li, Jinlong; Tao, Jie

    2016-03-01

    The corrugated sandwich structure, consisting of a CP Ti (commercially pure titanium) core between two Ti-6Al-4V face sheets, was brazed using pasty Ti-37.5Zr-15Cu-10Ni as filler alloy, at the temperature of 870°C for 5, 10, 20, and 30 min. The effect of brazing time on the microstructure and elemental distribution of the brazed joints was examined by means of SEM, EDS, and XRD analyses. It was found that various intermetallic phases were formed in the brazed joints, following a brazing time of 5 min, and their contents were decreased by the increment of brazing time, while prolonged brazing time resulted in a fine, acicular Widmanstätten microstructure throughout the entire joint. In addition, shear testing was performed in the brazed corrugated specimens in order to indirectly assess the quality of the joints. The debonding between CP Ti and Ti-6Al-4V was observed in the specimen brazed for 5 min and the fracture of the CP Ti corrugated core occurred after 30 min of brazing time. Additionally, when brazed for 10 min or 20 min, brittle intermetallic compounds in the joints and the grain growth of the base metal were controllable. Therefore, the sandwich structures failed without debonding in the joints or fracture within the base metal, demonstrating a good combination of strength and ductility.

  4. Corrosion behaviors of Al-Si-Cu-based filler metals and 6061-T6 brazements

    NASA Astrophysics Data System (ADS)

    Su, T. L.; Wang, S. S.; Tsao, L. C.; Chang, S. Y.; Chuang, T. H.; Yeh, M. S.

    2002-04-01

    The corrosion behaviors of a series of Al-Si-Cu-based filler metals and the 6061-T6 butt joints brazed with these filler metals are evaluated by polarization tests and immersion tests in a 3.5% NaCl aqueous solution. For comparison, a traditional Al-12Si filler metal is also employed. The results indicate that the Al-Si-Cu-based filler metals before brazing possess much higher corrosion current densities and pitting tendencies than the Al-12Si filler metal. However, brazing of the 6061-T6 alloy with an Al-12Si filler metal produces a wider butt joint, which, in this case, creates a more extensive corrosion region. Severe galvanic corrosion occurs at the 6061-T6 joints when brazed with Al-Si-Cu-based filler metals. However, in the case of the 6061-T6/Al-12Si brazements, selective corrosion of the Al-12Si eutectic phase can be observed. The bonding strengths of the 6061-T6 butt joints brazed with various filler metals are also measured before and after the immersion tests.

  5. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    The evaluation of cesium diode electrode materials called for braze fillers with very low vapor pressures and a wide range of melting points. Binary alloys of low vapor pressure refractory metals were chosen to fill this need. These alloys of Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W have reported melting point minima or eutectics from 1,510 K to above 3,000 K. Preliminary data are compiled on the use of several of these braze alloys. Melting points and surface wetting on a Ta base are given. Results of brazing Ir, LaB6, Nb, Re, W, and Zr-22 wt % ZrO2 materials into Ta and Nb-1% Zr bases are presented. Current braze usage is summarized.

  6. Preliminary study on pressure brazing and diffusion welding of Nb-1Zr to Inconel 718

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1990-01-01

    Future space power systems may include Nb-1Zr/Inconel 718 dissimilar metal joints for operation at 1000 K for 60,000 h. The serviceability of pressure-brazed and diffusion-welded joints was investigated. Ni-based metallic glass foil filler metals were used for brazing. Ni and Fe foils were used as diffusion welding inter-layers. Joint soundness was determined by metallographic examination in the as-brazed and as-welded condition, after aging at 1000 K, and after thermal cycling. Brazed joints thermally cycled in the as-brazed condition and diffusion-welded joints were unsatisfactory because of cracking problems. Brazed joints may meet the service requirements if the joints are aged at 1000 K prior to thermal cycling.

  7. Alumina barrier for vacuum brazing

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1980-01-01

    Heating platens of vacuum-brazing press will not stick to workpiece if aluminum oxide "paper" is interposed. Paper does not disintegrate in press, will not contaminate braze alloy, and helps form smoothly contoured, regular fillet at brazed edges.

  8. X-ray study of Pd40Cu30Ni10P20 bulk metallic glass brazing filler for Ti-6Al-7Nb alloy

    SciTech Connect

    Miura, E.; Ice, Gene E; Specht, Eliot D; Pang, Judy; Kato, H.; Hisatsune, K.; Inoue, I.

    2007-01-01

    Crystalline precipitates in a bulk-metallic-glass (BMG) braze were investigated with an intense x-ray microbeam. The precipitates were found in the Pd{sub 40}Cu{sub 30}P{sub 20}Ni{sub 10} BMG braze matrix after joining crystalline Ti-6Al-7Nb. However, the role (if any) played by the precipitates in improving the mechanical bond of the BMG/crystalline joint is unknown. X-ray microdiffraction and microfluorescence measurements from small sample volumes were made with an {approx} 0.5 x 0.5 {micro}m2 beam. Spatially-resolved Laue diffraction and x-ray fluorescence measurements were made on several second-phase crystals within the BMG matrix. Although precipitate crystals with the observed compositions were anticipated to be predominantly hexagonal, one of the crystals was found to be cubic or tetragonal. The instrumentation includes capabilities for 3D depth-resolved measurements of crystal structure and for fluorescence analysis of elemental composition. Depth profiling gave information about the grain distribution and morphology in the BMG matrix.

  9. X-ray Study of Pd[subscript 40]Cu[subscript 30]Ni[subscript 10]P[subscript 20] Bulk Metallic Glass Brazing Filler For Ti-6Al-7Nb Alloy

    SciTech Connect

    Miura, E.; Ice, G.E.; Specht, E.D.; Pang, J.W.L.; Kato, H.; Hisatsune, K.; Inoue, A.

    2007-10-02

    Crystalline precipitates in a bulk-metallic-glass (BMG) braze were investigated with an intense x-ray microbeam. The precipitates were found in the Pd{sub 40}Cu{sub 30}P{sub 20}Ni{sub 10} BMG braze matrix after joining crystalline Ti-6Al-7Nb. However, the role (if any) played by the precipitates in improving the mechanical bond of the BMG/crystalline joint is unknown. X-ray microdiffraction and microfluorescence measurements from small sample volumes were made with an {approx} 0.5 x 0.5 {micro}m2 beam. Spatially-resolved Laue diffraction and x-ray fluorescence measurements were made on several second-phase crystals within the BMG matrix. Although precipitate crystals with the observed compositions were anticipated to be predominantly hexagonal, one of the crystals was found to be cubic or tetragonal. The instrumentation includes capabilities for 3D depth-resolved measurements of crystal structure and for fluorescence analysis of elemental composition. Depth profiling gave information about the grain distribution and morphology in the BMG matrix.

  10. Development of optimum process parameters and a study of the effects of surface roughness on brazing of copper

    NASA Astrophysics Data System (ADS)

    Zaharinie, Tuan; Huda, Zainul; Izuan, Mohd Faaliq; Hamdi, Mohammed

    2015-03-01

    Brazing experiments on commercially-pure copper plates, using brazing filler metal (MBF-2005), are conducted at temperatures in the range of 650-750 °C for time-durations in the range of 5-15 min. Shear tests for braze-joints involved use of a universal testing machine. Based on the shear-test results, a new brazing cycle has been developed that corresponds to the greatest shear strength of the braze-joint. The brazing cycle has been performed under a controlled dry-argon atmosphere in a tube furnace. Microscopic observations were made by use of both optical and electron microscopes; whereas surface roughness measurements were made by using a TR100 Surface Roughness Tester. It is found that successful brazing and good wetting can be achieved by the least voids by using an average surface roughness (Ra value) for the base material.

  11. The story of laser brazing technology

    NASA Astrophysics Data System (ADS)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  12. Mechanical properties of high-temperature brazed titanium materials

    SciTech Connect

    Lugscheider, E.; Broich, U.

    1995-05-01

    The mechanical properties of commercial titanium CPTi and Ti-Al6-V4 joints, brazed with Ti-based filler metals in the system Ti(Zr)-Cu-Ni-(Pd) are evaluated by tensile test at various temperatures, as well as by fatigue test at room temperature. The influence of the microstructure in the brazing zone on the mechanical properties of the joints was assessed by conducting metallographic analysis. A vacuum furnace and an induction heating furnace were used for the production of the metallographic and tensile samples. The results from the mechanical and metallographic investigations revealed a strong dependence of the tensile strength of the titanium joints on the microstructure of the brazing zone. The presence of the brittle intermetallic Ti-Cu and Ti-Ni phases in the brazing zone leads to the weakening of the joint. However, for the formation of these intermetallic phases can be avoided by using adequate brazing process parameters and by optimizing the joint clearance. In that case, it is possible to fabricate titanium joints with Ti-based filler metals that have excellent mechanical properties comparable to those of the base metal.

  13. On the metallurgy of active brazing of silicon nitride

    SciTech Connect

    Paulasto, M.; Kivilahti, J.K.; Loo, F.J.J. van

    1996-10-01

    Activation mechanism and interfacial reactions in brazing of Si{sub 3}N{sub 4} with different AgCuTi filler alloys has been investigated thermodynamically and experimentally. During brazing the AgCuTi filler alloy is divided into two liquids L1 and L2, where the (Cu,Ti)-rich liquid L2 gathers at the Si{sub 3}N{sub 4} interface and reacts with it. The concentration of Ti in L2 is high, but due to the strong attractive interaction between Cu and Ti, the activity of Ti in L2 is considerably low. In reaction between Si{sub 3}N{sub 4} and Cu-containing brazes at Ti-Cu-Si-N compound is typically formed at the interface. In absence of Cu, in joints brazed with AgTi based filler alloys, extremely Ti-rich solution reacts with Si{sub 3}N{sub 4} and as reaction products TiN and Ti{sub 5}Si{sub 3}[N] are formed.

  14. High temperature tolerance of the silver-copper oxide braze in reducing and oxidizing atmospheres

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2006-06-01

    Silver-copper oxide based reactive air brazing (RAB) technique was developed as an alternative technique for joining complex-shaped ceramic parts. To examine the feasibility of this braze for various high temperature applications, brazed alumina joints were exposed to oxidizing and reducing atmospheres at high temperature. Brazed joints, which were exposed to 800ºC in air for 100 h, maintained good bend strength similar to the as-brazed samples. Microstructural analysis also revealed no significant change after exposing the joints to the oxidizing atmosphere at high temperature. This result indicate the excellent high-temperature tolerance of the Ag-CuO based braze in oxidizing atmosphere. On the other hand, heat treatment of the brazed alumina joints in hydrogen at 800°C for 100 h resulted in significant decrease in bend strength. SEM analysis on fracture surfaces showed that the main fracture mechanism of the samples exposed to the reducing atmosphere was the debonding between the braze and the alumina substrate. This result indicates that the bond strength of the braze/alumina interface is sensitive to the atmosphere where the brazed joint is exposed. CuO in the braze was also reduced to Cu and diffused into the Ag matrix. This reduction of CuO created the pores at the interface as well as in the braze matrix where CuO was originally located, especially at a high CuO content.

  15. Changes in the interface structure and strength of diffusion brazed joints of Al-Si alloy castings

    SciTech Connect

    Osawa, T.

    1995-06-01

    The diffusion brazing process, which utilizes diffusion between the base metal and the filler metal, has been tried for joining Al-Si alloy castings. If a ternary eutectic Al-Cu-Si alloy system with a lower melting point than the Al-Si system base metal is produced at the braze interface by the diffusion reaction between the base metal and the cooper filler metal, it may be possible to join an Al-Si system alloy casting by the diffusion brazing process, using a ternary eutectic Al-Si-Cu alloy as a filler metal. In this experiment both copper and brass materials were used as preforms. It was clarified that the diffusion brazing process with a copper or brass preform could be used for all hypoeutectic, eutectic and hypereutectic alloys of Al-Si system castings, and that the minimum temperature where the braze interface, showed a liquid phase structure was 530 C for the copper preform and 510 C for the brass preform. The shear strength of the diffusion brazed joint was dependent on the chemical compositions of the base metal, the type of material for the preform, and brazing temperature and time. The maximum strength of the diffusion brazed joint under optimum conditions was 130 to 150 MPa for the base metal of both Al-7Si and Al-12Si alloy castings and 100 to 130 MPa for the base metal of Al-20Si alloy casting.

  16. Interaction behaviors at the interface between liquid Al-Si and solid Ti-6Al-4V in ultrasonic-assisted brazing in air.

    PubMed

    Chen, Xiaoguang; Yan, Jiuchun; Gao, Fei; Wei, Jinghui; Xu, Zhiwu; Fan, Guohua

    2013-01-01

    Power ultrasonic vibration (20 kHz, 6 μm) was applied to assist the interaction between a liquid Al-Si alloy and solid Ti-6Al-4V substrate in air. The interaction behaviors, including breakage of the oxide film on the Ti-6Al-4V surface, chemical dissolution of solid Ti-6Al-4V, and interfacial chemical reactions, were investigated. Experimental results showed that numerous 2-20 μm diameter-sized pits formed on the Ti-6Al-4V surface. Propagation of ultrasonic waves in the liquid Al-Si alloy resulted in ultrasonic cavitation. When this cavitation occurred at or near the liquid/solid interface, many complex effects were generated at the small zones during the bubble implosion, including micro-jets, hot spots, and acoustic streaming. The breakage behavior of oxide films on the solid Ti-6Al-4V substrate, excessive chemical dissolution of solid Ti-6Al-4V into liquid Al-Si, abnormal interfacial chemical reactions at the interface, and phase transformation between the intermetallic compounds could be wholly ascribed to these ultrasonic effects. An effective bond between Al-Si and Ti-6Al-4V can be produced by ultrasonic-assisted brazing in air.

  17. Brazing Dissimilar Metals

    NASA Technical Reports Server (NTRS)

    Krotz, Phillip D.; Davis, William M.; Wisner, Daniel L.

    1996-01-01

    Brazing effective technique for joining ordinary structural metals to brittle, low-thermal-expansion refractory metals. Specifically, brazing process established for joining copper or nickel flanges to ends of vacuum-plasma-sprayed tungsten tubes and for joining stainless-steel flanges to ends of tubes made of alloy of molybdenum with 40 percent of rhenium.

  18. Microstructure-fracture toughness relationship of vanadium alloy/stainless steel brazed joints

    NASA Astrophysics Data System (ADS)

    Gan, Y. X.; Aglan, H. A.; Steward, R. V.; Chin, B. A.; Grossbeck, M. L.

    2001-11-01

    In this work, brazing V-5Ti-5Cr to 304 stainless steel (SS 304) using Au-18Ni alloy as filler material was conducted under high vacuum condition. Sessile drop technique was used to determine the wettability of filler alloy to the stainless steel and the vanadium alloy substrates upon which the relationship between the contact angles with time was obtained. Tensile tests were performed on unnotched and notched specimens to demonstrate the overloading behavior and the fracture toughness of the base materials and the brazed joint. Fracture surface was examined for both the V-5Ti-5Cr and the joint to identify the failure mechanisms under static loadings. It was found that the Au-18Ni filler material exhibited good wettability with the SS 304 and V-5Ti-5Cr. The ultimate tensile strength of the brazed joint reached 245 MPa. The strain to failure was about 1.3%. Young's modulus was about 351 GPa. The fracture toughness ( KIc) of this joint was 19.1 MPa √ m. The fracture surface of the joint showed well brazed area with good wettability and proper amount of residual filler material which came from the solidification of residual liquid filler alloy of Au-Ni. The failure of the joint occurred along the interface of the vanadium/filler under static load.

  19. Brazing of titanium-vapor-coated silicon nitride

    SciTech Connect

    Santella, M.L. )

    1988-09-01

    A technique for brazing Si{sub 3}N{sub 4} with metallic alloys was evaluated. The process involved vapor coating the ceramic with a 1.0-{mu}-thick layer of titanium before the brazing operation. The coating improved wetting of the Si{sub 3}N{sub 4} surfaces to the extent that strong bonding between the solidified braze filler metal and the ceramic occurred. Braze joints of Si{sub 3}N{sub 4} were made with Ag-Cu, Au-Ni, and Au-Ni-Pd alloys at temperatures of 790{degree}, 970{degree}, and 1,130{degree}C. Silicon nitride specimens were also brazed with a Ag-Cu alloy to the molybdenum alloy TZM, titanium, and A286 steel at 790{degree}C. Residual stresses resulting from mismatch of thermal expansion coefficients between the Si{sub 3}N{sub 4} and the metals caused all of the ceramic-to-metal joints to spontaneously crack in the Si{sub 3}N{sub 4} upon cooling from the brazing temperature.

  20. Preliminary Process Design of ITER ELM Coil Bracket Brazing

    NASA Astrophysics Data System (ADS)

    LI, Xiangbin; SHI, Yi

    2015-03-01

    With the technical requirement of the International Thermonuclear Experimental Reactor (ITER) project, the manufacture and assembly technology of the mid Edge Localized Modes (ELM) coil was developed by the Institute of Plasma Physics, Chinese Academy of Science (ASIPP). As the gap between the bracket and the Stainless Steel jacketed and Mineral Insulated Conductor (SSMIC) can be larger than 0.5 mm instead of 0.01 mm to 0.1 mm as in normal industrial cases, the process of mid ELM coil bracket brazing to the SSMICT becomes quiet challenging, from a technical viewpoint. This paper described the preliminary design of ELM coil bracket brazing to the SSMIC process, the optimal bracket brazing curve and the thermal simulation of the bracket furnace brazing method developed by ANSYS. BAg-6 foil (Bag50Cu34Zn16) plus BAg-1a paste (Bag45CuZnCd) solders were chosen as the brazing filler. By testing an SSMICT prototype, it is shown that the average gap between the bracket and the SSMIC could be controlled to 0.2-0.3 mm, and that there were few voids in the brazing surface. The results also verified that the preliminary design had a favorable heat conducting performance in the bracket.

  1. Feasibility study of fluxless brazing cemented carbides to steel

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Sievers, N.

    2017-03-01

    One of the most important brazing processes is the joints between cemented carbides and steel for the tool industry such as in rotary drill hammers or saw blades. Even though this technique has already been used for several decades, defects in the joint can still occur and lead to quality loss. Mostly, the joining process is facilitated by induction heating and the use of a flux to enhance the wetting of the filler alloy on the surface of the steel and cemented carbide in an ambient atmosphere. However, although the use of flux enables successful joining, it also generates voids within the joint, which reduces the strength of the connection while the chemicals within the flux are toxic and polluting. In this feasibility study, a fluxless brazing process is used to examine the joint between cemented carbides and steel for the first time. For this, ultrasound is applied during induction heating to enable the wetting between the liquid filler metal and the surfaces of the cemented carbide and steel. The ultrasound generates cavitations within the liquid filler metal, which remove the oxides from the surface. Several filler metals such as a silver based alloy Ag449, pure Zn, and an AlSi-alloy were used to reduce the brazing temperature and to lower the thermal residual stresses within the joint. As a result, every filler metal successfully wetted both materials and led to a dense connection. The ultrasound has to be applied carefully to prevent a damage of the cemented carbide. In this regard, it was observed that single grains of the cemented carbide broke out and remained in the joint. This positive result of brazing cemented carbides to steel without a flux but using ultrasound, allows future studies to focus on the shear strength of these joints as well as the behavior of the thermally induced residual stresses.

  2. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  3. Interfacial reaction between cubic boron nitride and Ti during active brazing

    NASA Astrophysics Data System (ADS)

    Ding, W. F.; Xu, J. H.; Fu, Y. C.; Xiao, B.; Su, H. H.; Xu, H. J.

    2006-06-01

    Thermodynamic and reaction process analyses were performed to understand the joining characteristic during high temperature brazing between cubic boron nitride (CBN) grit and a silver-base filler alloy containing Ti as an active element. Experimental information on the microstructure of the brazed joint, the composition of the interface, and the shape of the compounds formed on the surface of the grit was obtained by scanning electron microscopy, energy-dispersive x-ray, and x-ray diffraction. The results indicate that Ti in the molten filler alloy facilitated good wetting between the solid CBN crystals and braze filler alloy. The transition layer formed by the interaction of TiN and TiB2 was one of the key factors in joining the CBN and steel substrate.

  4. Effect of environment on the quality of aluminum joints brazed in partial nitrogen atmospheres

    SciTech Connect

    Pai, D.M.; Zhong, G.; Shafiq, P.; Badgley, S.

    1995-06-01

    The vacuum brazing of aluminum is an established process for producing parts such as radiators and heater cores used in automobiles. The process forms connecting fillets between component parts by the melting and flow of aluminum-silicon alloy cladding. The operating procedures developed for vacuum brazing are largely empirical, and rely on process and materials control. Past studies have examined the effects of factors such as moisture, heating rate, the wetting and flow characteristics of filler alloy and the role of the magnesium promoter in the vacuum brazing process. While vacuum brazing has traditionally been done under high vacuum conditions, it is economically desirable to have less stringent vacuum requirements. This study focuses on the effect of environment on the quality of aluminum joints brazed in an atmosphere where a high vacuum has been produced and then backfilled partially with nitrogen. Microscopic examination of the braze quality together with an analysis of the vacuum furnace atmosphere reveals a possible correlation between gaseous impurity levels in the brazing environment and the quality of the brazed joint. This paper reports the results of this study and provides data on limits of environmental impurities that can be tolerated by the process. This data can eventually be used for intelligent computer control, and thereby optimization, of the vacuum brazing process.

  5. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  6. Ultrasonic C-scan evaluation of Ti-alloy/Al brazed joint

    NASA Astrophysics Data System (ADS)

    Murthy, G. V. S.; Sridhar, G.

    2013-01-01

    An indigenously developed brazed joint of Al/Ti was characterized by ultrasonic C-scan method. The study revealed certain debond locations in the brazed joint. These debond locations would have resulted due to the failure of filler material's joining ability. In spite of certain amount of load applied on the braze base metals, the above debonding happened. The debond locations further confirm that the pressure was not sufficient and therefore the debonds are present at exactly the same location where there were gaps in the fixture. Further analysis revealed that these debonds were present at the interface between the braze material and Al-plate. It is concluded that ultrasonic C-scan can be effectively used to evaluate the bond characteristics in a brazed joint between dissimilar metals.

  7. Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

    SciTech Connect

    Ader, C.R.; Reilly, R.E.; Wilson, J.H.; /Fermilab

    2010-05-01

    The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

  8. Development of the copper-tin diffusion-brazing process

    SciTech Connect

    Sangha, S.P.S.; Jacobson, D.M.; Peacock, A.T.

    1998-10-01

    The copper-tin diffusion-brazing process has been studied with the objective of applying it to the joining of plasma-facing beryllium tiles to copper-based heat sinks in a nuclear-fusion reactor. The process is silver-free -- an essential requirement for this application -- and can be carried out at temperatures below 700 C (1,292 F). This approach produces thin joints of essentially pure copper of high thermal conductance with the requisite strength. Satisfactory conditions for achieving robust joints under the constraints demanded by the nuclear-fusion application have been established. The roles of the process parameters -- thickness of the filler metal tin, the compressive loading applied to the components during the brazing cycle and the brazing temperature -- have been assessed.

  9. Combined in-situ dilatometer and contact angle studies of interfacial reaction kinetics in brazing.

    SciTech Connect

    Dave, V. R.; Javernick, D. A.; Thoma, D. J.; Cola, M. J.; Hollis, K. J.; Smith, F. M.; Dauelsberg, L. B.

    2001-01-01

    Multi-component dissimilar material braze joints as shown in Figure 1 consisting of dissimilar base materials, filler materials and wetting agents are of tantamount importance in a wide variely of applications. This work combines dilatometry and contact angle measurements to characterize in-situ the multiple interfacial reaction pathways that occur in such systems. Whereas both of these methods are commonly used tools in metallurgical investigation, their combined use within the context of brazing studies is new and offers considerable additional insight. Applications are discussed to joints made between Beryllium and Monel with TiH{sub 2} as the wetting agent and Cu-28%Ag as the filler material.

  10. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    NASA Astrophysics Data System (ADS)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 – 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  11. METHOD OF BRAZING

    DOEpatents

    Patriarca, P.; Slaughter, G.M.

    1962-11-27

    A method of joining metal surfaces is given. Surfaces having nickel or iron as the base metal are joined together with a brazing composition consisting of 80% nickel, 10% phosphorus, and 10% chromium. (AEC)

  12. Dispersed metal-toughened ceramics and ceramic brazing

    SciTech Connect

    Moorhead, A.J.; Tiegs, T.N.; Lauf, R.J.

    1983-01-01

    An alumina (Al/sub 2/O/sub 3/) based material that contains approximately 1 vol % finely dispersed platinum or chromium was developed for use in high temperature thermal-shock resistant electrical insulators. The work at ORNL is divided into two areas: (1) development of DMT ceramics; and (2) development of brazing filler metals suitable for making ceramic-to-ceramic and ceramic-to-metal brazements. The DMT ceramics and brazements are intended for service at elevated temperatures and at high stress levels in the dirty environments of advanced heat engines. The development and characterization of DMT ceramics includes processing (powder preparation, densification and heat treatment) and detailed measurement of mechanical and physical properties (strength, fracture toughness, and thermal conductivity). The brazing work includes: (1) the formulation and melting of small quantities of experimental brazing filler metals; (2) evaluation of the wetting and bonding behavior of these filler metals on Al/sub 2/O/sub 3/, partially stabilized zirconia and ..cap alpha..-SiC in a sessile drop apparatus; and (3) determine the short-term strength and fracture toughness of brazements.

  13. Furnace brazing under partial vacuum

    NASA Technical Reports Server (NTRS)

    Mckown, R. D.

    1979-01-01

    Brazing furnace utilizing partial-vacuum technique reduces tooling requirements and produces better bond. Benefit in that partial vacuum helps to dissociate metal oxides that inhibit metal flow and eliminates heavy tooling required to hold parts together during brazing.

  14. Interfacial Behavior and Its Effect on Mechanical Properties of Cf/SiC Composite/TiAl6V4 Joint Brazed with TiZrCuNi

    NASA Astrophysics Data System (ADS)

    Fan, Dongyu; Huang, Jihua; Cui, Bing; Yang, Jian; Chen, Shuhai; Zhao, Xingke

    2017-02-01

    In order to characterize the interfacial behavior of brazed joints and offer theoretical basis for the applications of TiZrCuNi-based composite fillers, Cf/SiC composite and TC4 were brazed by TiZrCuNi filler, and the microstructures of joints versus temperature and versus holding time were systematically studied in this paper. The mechanical properties of brazed joints were measured and analyzed. The results showed that Ti(Zr)C, Ti5Si3, Ti2Cu, TiNi, TiZrCu2, Ti2(Cu,Ni) and Ti(s,s) were the predominant compounds in the joints. Brazing temperature had a distinct effect on the microstructures of joints: with the increase of brazing temperature, the structure of brazed joints was reduced from four parts to three parts, and the wavy reaction layer became continuous and much thicker. While holding time had a similar but weaker effect on microstructures: with the extension of holding time, the reaction layer became thicker, but it was difficult to induce the decrease in the structural parts of joint. The thickness of reaction layer determined the mechanical properties of joints. The results were beneficial for the selection of reinforced phases and the design of composite fillers to obtain better mechanical performances. When the brazing temperature was 940 °C and the holding time was 25 min, the maximum shear strength of brazed joints attained a value of 143.2 MPa.

  15. Interfacial reactions between sapphire and silver-copper-titanium thin film filler metal

    SciTech Connect

    Suenaga, Seiichi; Nakahashi, Masako; Maruyama, Miho; Fukasawa, Takayuki

    1997-02-01

    Wetting and brazing studies of sputtering-deposited, submicrometer thin film filler metal in an Ag-Cu-Ti/Al{sub 2}O{sub 3} system were performed. The interfacial reaction layer between the filler metal and Al{sub 2}O{sub 3} was investigated. It is possible to make a brazing joint even with a reaction layer of less than 100 nm thickness. Different types of interfacial reaction layers were observed when the Ti content in the filler metal was varied. The Cu-Ti-O system compounds were observed in the samples with high wetting capabilities, but not in the sample with low wetting characteristics. It was found that these compounds are substances that promote effective brazing.

  16. Weld-brazing of titanium

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1974-01-01

    A joining process, designated weld-brazing, which combines resistance spotwelding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and align the parts and to establish a suitable faying surface gap for brazing; it contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vacuum furnace and in a retort containing an inert gas environment.

  17. Active braze process

    SciTech Connect

    Levine, I.L.; Pike, R.A.

    1990-11-02

    Active metal bonding using Cusil (silver-copper) braze alloys is a well established method used at GE Neutron Devices (GEND) for bonding metal to metal, metal to ceramics, and ceramics to ceramics. However, there are many instances in which using a silver alloy for bonding is undesirable (e.g., in vacuum tube envelopes, or where sequential braze steps at different temperatures are required to complete an assembly). The Material and Processes Laboratory at GEND has discovered a new method of active brazing with non-silver alloys which has proved especially successful in ceramic-to-ceramic joints. This method has the added advantage of eliminating several steps which are required in conventional bonding techniques. 2 figs., 10 tabs.

  18. Brazing of zirconia to Ti and Ti6Al4V

    SciTech Connect

    Agathopoulos, S.; Moretto, P.; Peteves, S.D.

    1997-11-01

    The interface microstructure of tetragonal zirconia (Y{sub 2}O{sub 3}-stab.), (TZP), brazed to itself, Ti and Ti6Al4V with a commercial Ag35Cu1.65Ti filler alloy at 900{degrees}C in vacuum was investigated. TiO formed in the reaction zone in TZP/TZP joints irrespectively the brazing time. In TZP/Ti joints, a complex interface microstructure comprising Ti{sub 2}O, Cu{sub 2}Ti{sub 4}O and Cu-Ti-intermetallics was time dependent. High joint strengths of over 400 MPa were obtained for short brazing times. In TZP/Ti6Al4V joints, the evolution of the microstructure with brazing time depends on diffusion of Ti, Al and V to the interface forming Cu{sub 2}(Ti,A1,V){sub 4}O.

  19. Studies and research on the microstructure of brazed aluminum alloys in the repair process

    NASA Astrophysics Data System (ADS)

    Dimitescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    In aeronautical industry, in recent years, brazing joints got a growing spread. Therefore, it is necessary a detailed study on the microstructure of the assembly base and filler material brazed in conditions of reconditioning operation [1]. The methods of destructive examination are not associated with any particular type of test piece but lay down the general principles of the types of testing described. It is emphasized that a satisfactory examination method can only be developed and used after taking into account all the relevant factors regarding the equipment to be used and the characteristics of the test pieces being examined. [1, 2]. Brazing joints are most often systematically designed to be resistant to shearing, and the size of the joint influences the shear strength more than the tensile strength. Studies and researches on the microstructure may be necessary to determine the effects of brazing process or of any subsequent heat treatment on the characteristics of the joint.

  20. Effect of ultrasonic transmission rate on microstructure and properties of the ultrasonic-assisted brazing of Cu to alumina.

    PubMed

    Ji, Hongjun; Chen, Hao; Li, Mingyu

    2017-01-01

    Fluxless brazing of bare alumina with Cu was conducted with an ultrasonic-assisted brazing technique by a Zn-14wt.%Al filler. The shear strength of Cu/alumina joints (84MPa) exhibited 27% larger than the alumina/Cu joints (66MPa) due to different intermetallic phases and their morphologies formed in the seam under the same parameters, which are probably attributed to the transmission rate of ultrasonic energy varying with density of the ultrasonic horn-contacted materials. Overgrowth of stalactite-like CuZn5 contributes to better thermal dissipation of the ultrasonic-assisted brazed Cu/alumina joints.

  1. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and Inconel 600 Alloy with Two Ag-Cu-Ti Active Braze Alloys

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Wu, Shyi-Kaan; Yang, Sheng-Hao

    2017-02-01

    Infrared brazing of Ti50Ni50 SMA and Inconel 600 alloy using Cusil-ABA and Ticusil filler metals has been investigated. The joints were dominated by Ag-Cu eutectic with proeutectic Cu in the Cusil-ABA brazed joint and with proeutectic Ag in the Ticusil one. A continuous curved belt composed of a Ni3Ti layer and a (Cu x Ni1- x )2Ti layer formed in the brazed Ti50Ni50/Ticusil/Inconel 600 joint. On the Ti50Ni50 SMA side, an intermetallic layer of (Cu x Ni1- x )2Ti formed in all joints, with x values around 0.81 and 0.47. Layers of (Cu x Ni1- x )2Ti, Ni3Ti, and mixed Ni3Ti and Ni2Cr intermetallics were observed next to the Inconel 600 substrate in the brazed Ti50Ni50/Cusil-ABA/Inconel 600 joint. The maximum shear strengths of the joints using the Cusil-ABA filler metal and the Ticusil filler metal were 324 and 300 MPa, respectively. In the Cusil-ABA brazed joint, cracks with cleavage-dominated fracture propagated along the (Cu x Ni1- x )2Ti interfacial layer next to the Ti50Ni50 SMA substrate. In the Ticusil brazed joint, ductile dimple fracture occurred in the Ag-rich matrix near the Inconel 600 alloy substrate. The absence of a detrimental Ti-Fe-(Cu) layer on the Inconel 600 substrate side can effectively improve the shear strength of the joint.

  2. A technique for brazing graphite/graphite and stainless steel/high-carbon steel joints

    SciTech Connect

    Ohmura, H.; Kawashiri, K. . Dept. of Metals and Inorganic Materials); Yoshida, T. . Vehicle Machine Engineering Dept.); Yoshimoto, O. . Quality Control Dept.)

    1994-10-01

    A new brazing technique for joining graphite to itself or to metals such as Mo, W, or Cu, with conventional brazing filler metals has been developed. Essentially, it is impossible to braze graphite with Cu filler metal because no wetting occurs. However, when a graphite base material is combined with an Fe base metal in Cu brazing, the Fe base metal dissolves in molten Cu. Simultaneously, the dissolved Fe grows as part of a columnar Fe-9 [approximately] 6Cu-1.6C alloy phase at the graphite interface at a constant brazing temperature, that is, the dissolution and deposit of base metal takes place. By placing an Fe foil insert between both graphite base materials, therefore, the columnar phase is formed at both graphite faces and grows toward the Fe foil during heating. As a result, both graphite base materials are united by the columnar phase through the Fe foil. In the same way, a graphite/Mo or /W joint can be produced. Moreover, when using BAu-1, which has a lower melting point than that of BCu-1, it is also possible to braze graphite to Cu. The shear strength of a graphite/graphite joint with a 0.12-mm thick Fe foil at room temperature was about 32 MPa. Further, the bending strength of the graphite/graphite and /Cu joints at 873 K (1,112 F), as measured using the four-point bending test, was 35 and 11 MPa, respectively. In addition, the technique can be applied to the brazing of AISI 304 stainless steel to high-C steel with BCu-1 where, normally, Cr[sub 23]C[sub 6] and Cr[sub 7]C[sub 3] layers are formed at the high-C steel braze interface; these carbide layers result in the loss of mechanical properties of the joint.

  3. METHOD OF BRAZING BERYLLIUM

    DOEpatents

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  4. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    NASA Astrophysics Data System (ADS)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  5. Interface Characteristics and Mechanical Properties of the Vacuum-Brazed Joint of Titanium-Steel Having a Silver-Based Brazing Alloy

    NASA Astrophysics Data System (ADS)

    Elrefaey, A.; Tillmann, W.

    2007-12-01

    The lap joint of a commercially pure titanium plate (CP Ti) to a low-carbon steel plate was produced with a vacuum-brazed furnace using a silver-based filler alloy at different temperatures and lap widths in order to investigate the effects of such brazing parameters on the joint strength and structure. It was found that the shear strength of brazed joints depends strongly on the lap width. Furthermore, we have discovered that the shear strength of the joints increases as the lap width decreases. The maximum shear strength of the joints, 54 MPa, was obtained when they were brazed at 850 °C for 15 minutes. Our observations indicate that intermetallic compound layers of CuTi and Cu2Ti were formed at the interface of the brazed area. An increase in the brazing temperature led to increased growth of these layers. Shear tests show that the fracture path occurred mainly at the CuTi layer, because this layer is hard and brittle.

  6. Structural Performance of Inconel 625 Superalloy Brazed Joints

    NASA Astrophysics Data System (ADS)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2016-12-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  7. Structural Performance of Inconel 625 Superalloy Brazed Joints

    NASA Astrophysics Data System (ADS)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  8. Vacuum brazing ceramics to metals

    SciTech Connect

    Mizuhara, H.

    1987-02-01

    Attention is given to the use in ceramic/metal joint brazing alloy of silver-copper composition that incorporates 2 percent Ti. This alloy allows one-step brazing, and wets superalloys and stainless steels without prior Ni plating of the substrate. Another alloy consisting of Ag-Cu-In-Ti has been developed which alloys at lower temperatures and allows step-brazing when used with Ag-Cu-Ti alloy. If the thermal expansion difference between metal and ceramic is large, brazing with a graded seal may be used; this minimizes joint stresses upon cooling to room temperature.

  9. Failure Assessment of Brazed Structures

    NASA Technical Reports Server (NTRS)

    Flom, Yuri

    2012-01-01

    Despite the great advances in analytical methods available to structural engineers, designers of brazed structures have great difficulties in addressing fundamental questions related to the loadcarrying capabilities of brazed assemblies. In this chapter we will review why such common engineering tools as Finite Element Analysis (FEA) as well as many well-established theories (Tresca, von Mises, Highest Principal Stress, etc) don't work well for the brazed joints. This chapter will show how the classic approach of using interaction equations and the less known Coulomb-Mohr failure criterion can be employed to estimate Margins of Safety (MS) in brazed joints.

  10. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  11. Corrosion Testing of Brazed Space Station IATCS Materials

    NASA Technical Reports Server (NTRS)

    Pohlman, Matthew J.; Varisik, Jerry; Steele, John W.; Golden, Johnny L.; Boyce, William E.; Pedley, Michael D.

    2004-01-01

    Increased nickel concentrations in the IATCS coolant prompted a study of the corrosion rates of nickel-brazed heat exchangers in the system. The testing has shown that corrosion is occurring in a silicon-rich intermetallic phase in the braze filler of coldplates and heat exchangers as the result of a decrease in the coolant pH brought about by cabin carbon dioxide permeation through polymeric flexhoses. Similar corrosion is occurring in the EMU de-ionized water loop. Certain heat exchangers and coldplates have more silicon-rich phase because of their manufacturing method, and those units produce more nickel corrosion product. Silver biocide additions did not induce pitting corrosion at silver precipitate sites.

  12. Oxidation resistant filler metals for direct brazing of structural ceramics

    DOEpatents

    Moorhead, Arthur J.

    1986-01-01

    A method of joining ceramics and metals to themselves and to one another is described using essentially pure trinickel aluminide and trinickel aluminide containing small amounts of carbon. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  13. Brazing in Space: The Next Frontier

    NASA Technical Reports Server (NTRS)

    Flom, Yury

    2005-01-01

    This viewgraph presentation provides information on the challenges facing mechanically joining objects in space, as well as past, present, and future techniques for brazing. The sections of the presentation include: 1) Why do we need to join components in space; 2) Why brazing? 3) History of brazing in space; 4) Electron beam vacuum brazing; 5) Current effort at GSFC; 6) Future work.

  14. Application of amorphous filler metals in production of fusion reactor high heat flux components

    SciTech Connect

    Kalin, B.A.; Fedotov, V.T.; Grigoriev, A.E.

    1994-12-31

    The technology of Al-Si, Zr-Ti-Be and Ti-Zr-Cu-Ni amorphous filler metals for Be and graphite brazing with Cu, Mo and V was developed. The fusion reactor high heat flux components from Cu-Be, Cu-graphite, Mo-Be, Mo-graphite, V-Re and V-graphite materials were produced by brazing. Every component represents metallic base, to which Be or graphite plates are brazed. The distance between plates was equal 0.2 times the plate height. These components were irradiated by hydrogen plasma with 5 x 10{sup 6} W/m{sup 2} power. The microstructure and the element distribution in the brazed zone were investigated before and after heat plasma irradiation. Topography graphite plate surfaces and topography of metal surfaces between plates were also investigated after heat plasma irradiation. The results of microstructure investigation and material erosion are discussed.

  15. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    NASA Astrophysics Data System (ADS)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  16. Characterisation of Ga-coated and Ga-brazed aluminium

    SciTech Connect

    Ferchaud, E.; Christien, F.; Barnier, V.; Paillard, P.

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  17. Brazing graphite to graphite

    DOEpatents

    Peterson, George R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of virtually graphite.

  18. Preliminary results on the development of vacuum brazed joints for cryogenic wind tunnel aerofoil models

    NASA Technical Reports Server (NTRS)

    Wigley, D. A.; Sandefur, P. G., Jr.; Lawing, P. L.

    1981-01-01

    The results of initial experiments show that high-strength void-free bonds can be formed by vacuum brazing of stainless steels using copper and nickel-based filler metals. In Nitronic 40, brazed joints have been formed with strengths in excess of the yield strength of the parent metal, and even at liquid nitrogen temperatures the excellent mechanical properties of the parent metal are only slightly degraded. The poor toughness of 15-5 P.H. stainless steel at cryogenic temperatures is lowered even further by the presence of the brazed bonds investigated. It is highly unlikely that the technique would be used for any critical areas of aerofoil models intended for low-temperature service. Nevertheless, the potential advantages of this simplified method of construction still have attractions for use at ambient temperatures.

  19. Interfacial microstructure and mechanical properties of brazed aluminum / stainless steel - joints

    NASA Astrophysics Data System (ADS)

    Fedorov, V.; Elßner, M.; Uhlig, T.; Wagner, G.

    2017-03-01

    Due to the demand of mass and cost reduction, joints based on dissimilar metals become more and more interesting. Especially there is a high interest for joints between stainless steel and aluminum, often necessary for example for automotive heat exchangers. Brazing offers the possibilities to manufacture several joints in one step at, in comparison to fusion welding, lower temperatures. In the recent work, aluminum / stainless steel - joints are produced by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  20. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    NASA Astrophysics Data System (ADS)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  1. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    NASA Astrophysics Data System (ADS)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  2. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  3. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, M.E.

    1982-09-03

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  4. Investigation of the effect of contaminations and cleaning processes on the surface properties of brazing surfaces

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Wiesner, S.

    2017-03-01

    The quality of brazed joints is determined by different factors such as the atmosphere and the parameters during brazing as well as the condition of the brazing surfaces. Residues of lubricants used during machining of the components and the subsequent cleaning processes can contaminate the faying surfaces and can hence influence the flow ability of the molten filler metals. Besides their influence on the filler metal flow, the residues can result in the formation of carbonic phases in the joint leading to a possible reduction of the corrosion resistance and the mechanical properties. The first step of the current study with the aim of avoiding these defects is to identify the influence of critical contaminations and cleaning methods on the quality of the brazed joints. In a first step, contaminations on AISI304 and Inconel alloy 625 due to different cooling lubricants and the effect of several cleaning methods, in particular plasma cleaning, have been investigated. Information about the surface energy of contaminated and cleaned surfaces was gained by measuring contact angle of testing fluids. Additionally, the lubricants and the resulting contamination products have been analyzed considering the influence of a heat treatment.

  5. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, Melton E.

    1984-01-01

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  6. Brazing Si{sub 3}N{sub 4} ceramic to AISI 5140 steel under pressure

    SciTech Connect

    Liu, W.Y.; Yao, S.W.; Qu, J.X.

    1996-04-01

    Pressures (0 to 40 MPa) were applied to the joints of Si{sub 3}N{sub 4} ceramic to 5,140 steel during vacuum brazing with Ag-Cu-Ti active filler metal. Pressurization started at various temperatures (873, 973, and 1,073 K) and ended at room temperature during cooling. Results show that there is an optimum starting temperature to pressurize, at which the maximum room temperature shear strength of the joint is obtained.

  7. Thermally stable diamond brazing

    DOEpatents

    Radtke, Robert P.

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  8. Novel Approach to Increase the Energy-related Process Efficiency and Performance of Laser Brazing

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Radel, T.; Vollertsen, F.

    Although laser brazing is well established, the energy-related efficiency of this joining method is quite low. That is because of low absorptivity of solid-state laser radiation, especially when copper base braze metals are used. Conventionally the laser beam is set close to the vertical axis and the filler wire is delivered under a flat angle. Therefore, the most of the utilized laser power is reflected and thus left unexploited. To address this situation an alternative processing concept for laser brazing, where the laser beam is leading the filler wire, has been investigated intending to make use of reflected shares of the laser radiation. Process monitoring shows, that the reflection of the laser beam can be used purposefully to preheat the substrate which is supporting the wetting and furthermore increasing the efficiency of the process. Experiments address a standard application from the automotive industry joining zinc coated steels using CuSi3Mn1 filler wire. Feasibility of the alternative processing concept is demonstrated, showing that higher processing speeds can be attained, reducing the required energy per unit length while maintaining joint properties.

  9. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    SciTech Connect

    Tyhurst, C.C.; Cunningham, M.A.

    2002-06-04

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium.

  10. Development of a new CuNiTiB brazing alloy for joining Si3N4 to Si3N4

    NASA Astrophysics Data System (ADS)

    Xiong, Huaping; Wan, Chuangeng; Zhou, Zhenfeng

    1998-10-01

    Joining Si3N4 to Si3N4 was carried out initially with a Cu34Ni27Ti39 brazing alloy prepared by double melting under a vacuum condition. However, the strength of the joints was not as high as expected. The causes were studied. Based on the results of the analysis, a CuNiTiB brazing filler metal was designed. The Si3N4/Si3N4 joints were then brazed with this new brazing alloy in the paste form, and joints with a three-point bend strength of 338.8 MPa at room temperature were obtained. The interfacial reactions of the joint are also discussed. With the rapidly solidified foils of the brazing alloy, the bend strength of the Si3N4/Si3N4 joints under the same brazing conditions is raised to 402 MPa at room temperature. The Si3N4/Si3N4 joints brazed with this newly developed brazing alloy exhibit a rather high and steady bend strength (about 406 MPa) at 723 K.

  11. A comparison of the corrosion behaviour and surface characteristics of vacuum-brazed and heat-treated Ti6Al4V alloy.

    PubMed

    Lee, T M; Chang, E; Yang, C Y

    1998-08-01

    The corrosion characteristics of the brazed Ti6Al4V specimens were analysed and compared with respect to the conventionally heat-treated specimens by an electrochemical corrosion test. The object of this research was to explore the potentiality of the brazed titanium for biomaterials. The characteristics of the 1300 degrees C heat-treated and the 970 degrees C brazed specimens, with passivation and sterilization treatment, were evaluated by measurement of corrosion potential, Ecorr, corrosion current densities, Icorr, polarization resistance of the reacted surface films, Rp, in a potentiodynamic test. The experimental results show that the corrosion rates of the heat-treated and the brazed samples are similar at Ecorr, and the value of Ecorr for the brazed sample is noble to the heat-treated samples. The passive current density of the brazed specimen is either lower or higher than the heat-treated specimen, depending on the polarization potential. By Auger electron spectroscopic and high-resolution X-ray photoelectron spectroscopic analysis on specimens from the potentiostatic test, the elements of copper and nickel in the brazing filler were not detected while less alumina was found in the reacted film of the brazed specimens when compared with the heat-treated specimens. The implication of the results is discussed.

  12. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    NASA Astrophysics Data System (ADS)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  13. Protective coating for salt-bath brazing

    NASA Technical Reports Server (NTRS)

    Francisco, A. C.; Gyorgak, C. A.

    1971-01-01

    Ceramic coating, consisting of graphite, enameler's clay, and algin binder, applied to materials prior to salt bath brazing facilitates brazing process and results in superior joints. Alternate coating materials and their various proportions are given.

  14. Multiphase wide gap braze alloys for the repair of nickel-base superalloy turbine components: Development and characterization

    NASA Astrophysics Data System (ADS)

    Nelson, Scott David

    Gas turbine components made of nickel-base superalloys experience cracking after service in extreme environments. As these cracks can be wide, brazing or fusion welding is typically used to repair them. Properly designed and applied, brazing filler metal will help extend the useful life of damaged turbine components. During repair of defective OEM parts, brazing is also considered, provided that proper filler metals with enhanced ductility and improved resistance to low-cycle fatigue are available. This research strives to develop the brazing technique and alloys to achieve a repair with acceptable mechanical properties. Additionally, the effects of silicon and boron, as fast diffusing and melting point suppressing elements on the braze microstructure and mechanical properties were examined in detail to help guide future alloy development. Three commercially available "low-temperature" brazing powders were mixed with an additive superalloy powder to prepare a series of filler metals for wide gap brazing used to repair OEM gas turbine components. BNi-2 (Ni-7Cr-4.2Si-3B-3Fe), BNi-5 (Ni-19Cr-10Si) and BNi-9 (Ni-15Cr-3.5B) were mixed with MARM247 (Ni-10W-10Co-8.25Cr-5.5Al-3Ta-1Ti-0.7Mo-0.5Fe-0.015B) at ratios of 40, 50, and 60 wt. pct. creating a total of nine experimental filler alloys. The brazes were applied to a 0.06 inch gap in a Rene 108(TM) substrate for mechanical and microstructural analysis. The wettability and flow of each of the experimental alloys were analyzed to determine the required brazing temperature through isothermal spreadability experiments. Bend testing was performed on brazed joints to determine their mechanical properties and maximum angular deflection. The metallurgical driving factors, such as solidification behavior and compositional effects, were analyzed to correlate the resulting microstructural constituents to the mechanical properties developed through experimentation. It was found that because of the solid solubility of silicon into

  15. Induction brazing at the Kennedy Space Center

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1974-01-01

    A description of the joint design, materials, equipment, qualification testing, inspection methods, and applications involved in performing induction brazing on hyperbolic propellants tubing at Kennedy Space Center. Induction brazing is a form of brazing in which the energy is transmitted to the workpiece by electrical induction; the eddy currents generated in the metal produce heat by resistance losses. Since induction heating is fast and highly localized, undesirable heat effects are minimized and the resulting braze is of high quality.

  16. Vacuum Brazing TC4 Titanium Alloy to 304 Stainless Steel with Cu-Ti-Ni-Zr-V Amorphous Alloy Foil

    NASA Astrophysics Data System (ADS)

    Dong, Honggang; Yang, Zhonglin; Wang, Zengrui; Deng, Dewei; Dong, Chuang

    2014-10-01

    Dissimilar metal vacuum brazing between TC4 titanium alloy and 304 stainless steel was conducted with newly designed Cu-Ti-Ni-Zr-V amorphous alloy foils as filler metals. Solid joints were obtained due to excellent compatibility between the filler metal and stainless steel substrate. Partial dissolution of stainless steel substrate occurred during brazing. The shear strength of the joint brazed with Cu43.75Ti37.5Ni6.25Zr6.25V6.25 foil was 105 MPa and that with Cu37.5Ti25Ni12.5Zr12.5V12.5 was 116 MPa. All the joints fractured through the gray layer in the brazed seam, revealing brittle fracture features. Cr4Ti, Cu0.8FeTi, Fe8TiZr3 and Al2NiTi3C compounds were found in the fractured joint brazed with Cu43.75Ti37.5Ni6.25Zr6.25V6.25 foil, and Fe2Ti, TiCu, Fe8TiZr3 and NiTi0.8Zr0.3 compounds were detected in the joint brazed with Cu37.5Ti25Ni12.5Zr12.5V12.5 foil. The existence of Cr-Ti, Fe-Ti, Cu-Fe-Ti, and Fe-Ti-V intermetallic compounds in the brazed seam caused fracture of the resultant joints.

  17. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2016-11-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  18. An Impact of Zirconium Doping of Zn-Al Braze on the Aluminum-Stainless Steel Joints Integrity During Aging

    NASA Astrophysics Data System (ADS)

    Yang, Jinlong; Xue, Songbai; Sekulic, Dusan P.

    2017-01-01

    This work offers an analysis of the microstructure and the growth rate of an intermetallic compound within the aged AA 6061 aluminum alloy-304 stainless steel joint brazed with Zn-15Al and Zn-15Al-0.2Zr filler metals. The effect of zirconium addition on mechanical integrity of the brazed joint was studied. The experimental results confirm that the thickness of the Fe-Al intermetallic layer formed at the brazed seam/stainless steel interface increases with the increase of the aging time. Furthermore, it is established that the growth rate of the intermetallic layer for the Zn-15Al-0.2Zr brazed joint was lower than that for Zn-15Al. The results also indicate that the shear strength of both Zn-15Al and Zn-15Al-0.2Zr brazed joints decreases monotonously during aging. The value of the strength after aging lasting for 800 h for Zn-15Al and Zn-15Al-0.2Zr has decreased by 20 and 17%, respectively. The fracture of joints occurred at the interface between the brazed seam and the Fe4Al13 intermetallic layer. The morphology of the surfaces exhibits a cleavage fracture.

  19. Polyurethane Filler for Electroplating

    NASA Technical Reports Server (NTRS)

    Beasley, J. L.

    1984-01-01

    Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

  20. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, T.K.; Novak, R.F.

    1991-05-07

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined. 3 figures.

  1. Braze material for joining ceramic to metal and ceramic to ceramic surfaces and joined ceramic to metal and ceramic to ceramic article

    DOEpatents

    Hunt, Thomas K.; Novak, Robert F.

    1991-01-01

    An improved active metal braze filler material is provided in which the coefficient of thermal expansion of the braze filler is more closely matched with that of the ceramic and metal, or two ceramics, to provide ceramic to metal, or ceramic to ceramic, sealed joints and articles which can withstand both high temperatures and repeated thermal cycling without failing. The braze filler material comprises a mixture of a material, preferably in the form of a powder, selected from the group consisting of molybdenum, tungsten, silicon carbide and mixtures thereof, and an active metal filler material selected from the group consisting of alloys or mixtures of nickel and titanium, alloys or mixtures of nickel and zirconium, alloys or mixtures of nickel, titanium, and copper, alloys or mixtures of nickel, titanium, and zirconium, alloys or mixtures of niobium and nickel, alloys or mixtures of niobium and zirconium, alloys or mixtures of niobium and titanium, alloys or mixtures of niobium, titanium, and nickel, alloys or mixtures of niobium, zirconium, and nickel, and alloys or mixtures of niobium, titanium, zirconium, and nickel. The powder component is selected such that its coefficient of thermal expansion will effect the overall coefficient of thermal expansion of the braze material so that it more closely matches the coefficients of thermal expansion of the ceramic and metal parts to be joined.

  2. Silver-hafnium braze alloy

    DOEpatents

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  3. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  4. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    NASA Astrophysics Data System (ADS)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  5. Reaction layer characterization of the braze joint of silicon nitride to stainless steel

    NASA Astrophysics Data System (ADS)

    Xu, R.; Indacochea, J. E.

    1994-10-01

    This investigation studies the role of titanium in the development of the reaction layer in braze joining silicon nitride to stainless steel using titanium-active copper-silver filler metals. This reaction layer formed as a result of titanium diffusing to the filler metal/silicon nitride interface and reacting with the silicon nitride to form the intermetallics, titanium nitride (TiN) and titanium suicide (Ti 5Si3). This reaction layer, as recognized in the literature, allows wetting of the ceramic substrate by the molten filler metal. The reaction layer thickness increases with temperature and time. Its growth rate obeys the parabolic relationship. Activation energies of 220.1 and 210.9 kj/mol were calculated for growth of the reaction layer for the two filler metals used. These values are close to the activation energy of nitrogen in TiN (217.6 kj/mol). Two filler metals were used in this study, Ticusil (68.8 wt% Ag, 26.7 wt% Cu, 4.5 wt% Ti) and CB4 (70.5 wt% Ag, 26.5 wt% Cu, 3.0 wt% Ti). The joints were processed in vacuum at temperatures of 840 to 900 °C at various times. Bonding strength is affected by reaction layer thickness in the absence of Ti-Cu intermetallics in the filler metal matrix.

  6. Diffusion brazing of nickel aluminides

    SciTech Connect

    Orel, S.V.; Parous, L.C.; Gale, W.F.

    1995-09-01

    NiAl is a promising candidate material for high-temperature applications. However, NiAl suffers from poor low-temperature ductility and toughness. Hence, suitable technologies are required for NiAl to Ni-based alloy joining. In view of the poor low-temperature ductility and strong alumina-forming tendency of NiAl, diffusion brazing seems to be the most suitable technology for joining NiAl to itself and to Ni-based alloys. This paper examines the diffusion brazing of NiAl to Ni using Ni-Si-B interlayers and draws comparisons with previous work by authors on NiAl/Ni-Si-B/NiAl and Ni/Ni-Si-B/Ni diffusion brazing. The progression of micro-structural development in the NiAl/Ni-Si-B/Ni joints is compared with that expected from standard models of the diffusion brazing process in which dissolution of the substrate material, isothermal solidification and solid-state homogenization occur sequentially.

  7. Simulation based analysis of laser beam brazing

    NASA Astrophysics Data System (ADS)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  8. Furnace brazing type 304 stainless steel to vanadium alloy (V?5Cr?5Ti)

    NASA Astrophysics Data System (ADS)

    Steward, R. V.; Grossbeck, M. L.; Chin, B. A.; Aglan, H. A.; Gan, Y.

    2000-12-01

    In this investigation, pure copper was joined to type 304 stainless steel and V-5Cr-5Ti by brazing in a high vacuum furnace. Microstructural changes in the brazed region and surrounding substrates were examined as a function of holding time at temperatures of 20°C, 40°C and 60°C above the melting point of copper. Reaction layers, which were extremely brittle, formed between the Cu and V-5Cr-5Ti substrates. The formation of intermetallic phases at the filler metal/substrate interfaces was evaluated. Additionally, precipitates (FeCu 2 and FeCu 18) formed in the Cu rich filler region. For temperatures ⩾60°C above the melting point of Cu, extensive transverse cracking was observed. Hardness tests substantiated the hypothesis that the Cu/V-5Cr-5Ti reaction layer was extremely brittle, since micro-cracks propagated from the tips of the diamond-shaped indentations. Results of mechanical properties tests of the brazed material are also presented.

  9. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    NASA Astrophysics Data System (ADS)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  10. Reaction layers and mechanisms for a Ti-activated braze on sapphire

    NASA Astrophysics Data System (ADS)

    Stephens, J. J.; Hosking, F. M.; Headley, T. J.; Hlava, P. F.; Yost, F. G.

    2003-12-01

    A study was conducted to understand the wetting phenomena observed in brazing of a Ti-containing active filler metal on sapphire substrates. The goal of the study was to understand the interfacial reactions that permit wetting of commercial Ag-Cu-Ti active filler metal to pure alumina, despite the lower thermodynamic stability of TiO2 relative to Al2O3. Based upon transmission electron microscope, electron microprobe, and Auger analyses, it is proposed that two coupled reactions and diffusion of reactants take place. The oxides TiO, Ti2O, and Cu3Ti3O were observed at the braze/ceramic interface. It is suggested that the complex oxide Cu3Ti3O grows at its interface with TiO, and the oxide TiO is produced by reaction of Ti and sapphire and is subsequently consumed at its interface with Cu3Ti3O. It is also suggested that Ti2O forms from Ti and TiO while cooling from the brazing cycle.

  11. Shaping Lips with Fillers

    PubMed Central

    Luthra, Amit

    2015-01-01

    The lips and the eyes enhance facial beauty, and they have been highlighted since time immemorial. Rejuvenating the lips with fillers, frequently hyaluronic acid (HA), is a common procedure but requires expertise. The objective of this text is to describe the procedure in detail and cover the practical aspects of injecting lips with fillers. An analysis of treating lips with needles and cannulae has been made with special emphasis on achieving optimum results. PMID:26644736

  12. Evaluation of brazed silicon nitride joints: Microstructure and mechanical properties

    SciTech Connect

    Peteves, S.D.; Nicholas, M.G.

    1996-06-01

    Sintered Si{sub 3}N{sub 4} has been bonded to itself and to AISI 316 steel by the active-metal brazing route. A commercial Ag-35Cu-1.6Ti filler has been used with joining taking place during a 30 min hold at 850 C under vacuum. Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints have been produced with strength distribution (average bend strength = 773.5 MPa, Weibull modulus = 11.2) similar to that of the monolithic ceramic. Direct brazing of the Si{sub 3}N{sub 4} to AISI 316 steel was unsuccessful. However, reliably strong (bend strength of 250--400 MPa) ceramic/steel joints with 20 x 20 mm{sup 2} cross sections were fabricated by using Cu, Mo, or Nb interlayers. The most potent interlayer used in this work was Mo, whose coefficient of thermal expansion matches best that of the ceramic.

  13. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  14. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  15. Brazing stainless steel using a new MBF-series of Ni-Cr-B-Si amorphous brazing foils

    SciTech Connect

    Rabinkin, A.; Wenski, E.; Ribaudo, A.

    1998-02-01

    A group of new high chromium containing amorphous brazing filler metals in foil form has been developed for applications in highly corrosive and/or high temperature environments. These new alloys contain 10--16 wt-% chromium, 1.2--1.6 wt-% boron, i.e., minimal amount needed for amorphability, 7.0--7.5 wt-% silicon 0--5 wt-% molybdenum, and nickel as the balance. Their T{sub S} is within 975--1,030 C (1,787--1,886 F) and T{sub L} is within 1,090--1,140 C (1,994--2,084 F) ranges. The alloys exhibit low erosion of base metal and show no significant detrimental effects on base metal strength because boron concentration is kept to a minimum. It was found that optimal combination of strength, ductility and fatigue resistance of joints is obtained when brazing is combined with high temperature annealing in one extended cycle. The joints after such treatment are practically free of the brittle central eutectic line and the base metals adjoining braze area have only limited and localized segregation of chromium borides. The joint itself is uniform and has a strong and ductile microstructure with only one nickel-chromium-based solid solution phase. The fracture of brazements occurs predominantly in the base metal with the joint ultimate strength higher than the yield strength of the virgin 316L base metal. The brazements have a high corrosion resistance in sea water and water solutions of ammonia and phosphoric acid.

  16. Brazing of beryllium for structural applications

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.

    1972-01-01

    Progress made in fabricating a beryllium compression tube structure and a stiffened beryllium panel. The compression tube was 7.6cm in diameter and 30.5cm long with titanium end fittings. The panel was 203cm long and stiffened with longitudinal stringers. Both units were assembled by brazing with BAg-18 braze alloy. The detail parts were fabricated by hot forming 0.305cm beryllium sheet and the brazing parameters established.

  17. Susceptor heating device for electron beam brazing

    DOEpatents

    Antieau, Susan M.; Johnson, Robert G. R.

    1999-01-01

    A brazing device and method are provided which locally apply a controlled amount of heat to a selected area, within a vacuum. The device brazes two components together with a brazing metal. A susceptor plate is placed in thermal contact with one of the components. A serrated pedestal supports the susceptor plate. When the pedestal and susceptor plate are in place, an electron gun irradiates an electron beam at the susceptor plate such that the susceptor plate is sufficiently heated to transfer heat through the one component and melt the brazing metal.

  18. Thermal resilient multiple jaw braze fixture

    DOEpatents

    Ney, Robert; Perrone, Alex J.

    1995-07-11

    A braze fixture has side walls forming a cavity with an opening to receive a stack of parts to be brazed. Sidewalls of the housing have a plurality of bearing receiving openings into which bearing rods or jaws are inserted to align the stacked elements of the workpiece. The housing can also have view ports to allow a visual check of the alignment. Straps or wires around the fixture are selected to have thermal characteristics similar to the thermal characteristics of the workpiece undergoing brazing. The straps or wires make physical contact with the bearing rods thereby causing bearing rods to maintain the workpiece in proper alignment throughout the entire brazing cycle.

  19. Bonding Mechanisms and Shear Properties of Alumina Ceramic/Stainless Steel Brazed Joint

    NASA Astrophysics Data System (ADS)

    Liu, G. W.; Qiao, G. J.; Wang, H. J.; Wang, J. P.; Lu, T. J.

    2011-12-01

    Al2O3 ceramic/stainless steel joints were fabricated by activated molybdenum-manganese (Mo-Mn) sintering metallization plus vacuum brazing using Ag-28 wt.% Cu alloy. The bonding mechanisms including metallization and interfacial bonding were analyzed and discussed by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Tests were also carried out to examine the influence of brazing on joint shear strength. The metallization mechanisms of glassy phase migration and chemical reaction were confirmed experimentally, while Ni coating was found to play a key role in the joining of metallized ceramic to metal via the Ag-Cu filler layer. As a result of the joining, the average shear strength of the joints exceeds 95 MPa, with the maximum reaching 110 MPa.

  20. Rapid Polymer Concrete Repairs Using Available Fillers

    DTIC Science & Technology

    2006-02-01

    report was reviewed and cleared for public release by the Air Force Research Laboratory Tyndall Site (AFRL/MLQ) Public Affairs Office (PAO) and is...AFRL-ML-TY-TP-2005-4544 RAPID POLYMER CONCRETE REPAIRS USING AVAILABLE FILLERS David W. Fowler, Ph. D, P.E., Chul Suh, P.E., and...February 2006 DISTRIBUTION STATEMENT A: Approved for public release; distribution unlimited. Air Force Research Laboratory Materials and

  1. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    NASA Astrophysics Data System (ADS)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate <1.1 × 10-10 mbar l/s) for service in ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  2. Weld-brazing of titanium. [resistance spot welding combined with brazing

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1973-01-01

    A joining process, designated weld-brazing, which combines resistance spot-welding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and aline the parts and to establish a suitable faying surface gap for brazing and contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vaccum furnace and in a retort containing an inert gas environment.

  3. Brazed Joints Design and Allowables: Discuss Margins of Safety in Critical Brazed Structures

    NASA Technical Reports Server (NTRS)

    FLom, Yury

    2009-01-01

    This slide presentation tutorial discusses margins of safety in critical brazed structures. It reviews: (1) the present situation (2) definition of strength (3) margins of safety (4) design allowables (5) mechanical testing (6) failure criteria (7) design flowchart (8) braze gap (9) residual stresses and (10) delayed failures. This presentation addresses the strength of the brazed joints, the methods of mechanical testing, and our ability to evaluate the margins of safety of the brazed joints as it applies to the design of critical and expensive brazed assemblies.

  4. Laser beam brazing of car body and aircraft components

    SciTech Connect

    Haferkamp, H.; Kreutzburg, K.

    1994-12-31

    At present, when brazing car body components for the automotive industry, manual flame brazing is mostly used. The advantage of brazing as compared to welding, is the lower hardness of the braze metal, making postmachining easier. But manual flame brazing also shows several main disadvantages, such as pores within the seam and a high thermal influence on the workpiece. Therefore, investigations on laser beam brazing concerning the reduction of the technological and economical disadvantages of the flame brazing process were carried out. Laser beam brazing of aluminum alloys is also a main topic of this presentation. The fundamental research in brazing mild steel was done on lap joints. The investigations about brazing mild steel and aluminum alloys have demonstrated that it is possible to braze these metals using laser beam radiation. Laser beam brazing of 3-dimensional mild steel components requires a special program for the brazing sequence, and new specifications in design and fabrication. But comparing seams made by laser beam brazing to manual flame brazing show that there are advantages to using the automated laser process. Laser beam brazing of aluminum alloys makes it possible to join metals with poor brazeability, although brazing conditions lead to a slight melting of the gap sides.

  5. Braze alloys for high temperature service

    NASA Technical Reports Server (NTRS)

    Lindberg, R. A.; Mckisson, R. L.; Erwin, G., Jr.

    1973-01-01

    Two groups of refractory metal compositions have been developed that are very useful as high temperature brazing alloys for sealing between ceramic and metal parts. Each group consists of various compositions of three selected refractory metals which, when combined, have characteristics required of good braze alloys.

  6. High-temperature nickel-brazing alloy

    NASA Technical Reports Server (NTRS)

    Powell, A. H.; Thompson, S. R.

    1970-01-01

    Gold-nickel brazing alloy, with 5 percent indium added to depress the melting point, is used for brazing of nickel-clad silver electrical conductors which operate at temperatures to 1200 deg F. Alloy has low resistivity, requires no flux, and is less corrosive than other gold-nickel, gold-copper alloys.

  7. Braze/Rebraze process for CRES steel

    NASA Technical Reports Server (NTRS)

    Silverman, C. E.

    1976-01-01

    Using induction brazing process with 8.5-Au/16.5-Cu/2.0-Ni braze alloy, joints in 21-6-9 CRES steel tubing can be reworked up to seven times, thus significantly reducing cost of fabrication, repair, and part replacement.

  8. BRAZING OF POROUS ALUMINA TO MONOLITHIC ALUMINA WITH Ag-CuO and Ag-V2O5 ALLOYS

    SciTech Connect

    Lamb, M. C.; Camardello, Sam J.; Meier, Alan; Weil, K. Scott; Hardy, John S.

    2005-01-31

    The feasibility of joining porous alumina (Al{sub 2}O{sub 3}) bodies to monolithic Al{sub 2}O{sub 3} using Ag-CuO and Ag-V{sub 2}O{sub 5} alloys via reactive air brazing (RAB) was examined for a nanoporous filter application. Brazing for these systems is complicated by the conflicting requirements of satisfactory wetting to fill the braze gap, while minimizing the infiltration of the porous body. By varying the firing time, temperature, and initial powder size, porous bodies with a range of pore microstructures were fabricated. The wettability was evaluated via sessile drop testing on monolithic substrates and porous body infiltration. Porous Al{sub 2}O{sub 3}/monolithic Al{sub 2}O{sub 3} brazed samples were fabricated, and the microstructures were evaluated. Both systems exhibited satisfactory wetting for brazing, but two unique types of brazing behavior were observed. In the Ag-CuO system, the braze alloy infiltrated a short distance into the porous body. For these systems, the microstructures indicated satisfactory filling of the brazed gap and a sound joint regardless of the processing conditions. The Ag-V{sub 2}O{sub 5} alloys brazed joints exhibited a strong dependence on the amount of V{sub 2}O{sub 5} available. For Ag-V{sub 2}O{sub 5} alloys with large V{sub 2}O{sub 5} additions, the braze alloy aggressively infiltrated the porous body and significantly depleted the Ag from the braze region resulting in poor bonding and large gaps within the joint. With small additions of V{sub 2}O{sub 5}, the Ag infiltrated the porous body until the V{sub 2}O{sub 5} was exhausted and the Ag remaining at the braze interlayer bonded with the Al{sub 2}O{sub 3}. Based on these results, the Ag-CuO alloys have the best potential for brazing porous Al{sub 2}O{sub 3} to monolithic Al{sub 2}O{sub 3}.

  9. Method for brazing together planar and nonplanar metal members

    DOEpatents

    Hammersand, Fred G.; Witkowski, Anthony J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180.degree. C. per hour until a temperature of 350.degree. C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding.

  10. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  11. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  12. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  13. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  14. 46 CFR 56.30-30 - Brazed joints.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket...

  15. Platable Filler And Sealant

    NASA Technical Reports Server (NTRS)

    Heerman, Todd R.; Volkenant, Jerome G.

    1992-01-01

    Mixture of facsimile compound and silver powder forms positive seal in small hole in metal sheet. Filled hole plated over by standard electrodeposition. Compound does not deteriorate in high plating-bath temperatures, unlike wax and other fillers. Provides surface to which plated metals readily adhere.

  16. AN INVESTIGATION OF WETTABILITY, AND MICROSTRUCTURE IN ALUMINA JOINTS BRAZED WITH Ag-CuO-TiO2

    SciTech Connect

    Darsell, Jens T.; Hardy, John S.; Kim, Jin Yong Y.; Weil, K. Scott

    2004-04-06

    A silver-based joining technique referred to as reactive air brazing (RAB) has been recently developed for joining high temperature structural ceramic components of the type used in gas turbines, combustion engines, heat exchangers, and burners. It was found that additions of CuO to silver have a significant effect on the wettability and joint strength characteristics of the resulting braze on polycrystalline alumina substrates. More recently, it has been found that by adding as little as 0.5 mol% titania to these Ag-CuO brazes, the wettability of the RAB on alumina surfaces is further enhanced. The results of wettabilty measurements of Ag-CuO-TiO2 RAB compositions on alumina will be presented along with the microstructural characterization of Ag-CuO-TiO2 braze joints in alumina.

  17. Theory and modeling of active brazing.

    SciTech Connect

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  18. Trends in wetting behavior for Ag–CuO braze alloys on Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) at elevated temperatures in air

    SciTech Connect

    Joshi, Vineet V.; Meier, Alan; Darsell, Jens; Weil, K. Scott; Bowden, Mark

    2013-06-21

    Ba0.5Sr0.5Co0.80.2O(3-δ)(BSCF) is a potential oxygen separation membrane material for advanced coal based power plants. For this application, BSCF must be joined to a metal. In the current study, Ag-CuO, a reactive air brazing (RAB) alloy was evaluated for brazing BSCF. In-situ contact angle tests were performed on BSCF using Ag-CuO binary mixtures at 950 and 1000°C and the interfacial microstructures were evaluated. Wetting contact angles (θ< 90°) were obtained at short times at 950°C and the contact angles remained constant at 1000°C for 1, 2 and 8 mol% CuO contents. Microstructural analysis revealed the dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundary. The formation of a thick interfacial reaction product layer and ridging at the sessile drop triple point indicate that the reaction kinetics are very rapid and that it will require careful process control to obtain the desired thin but continuous interfacial product layer.

  19. What's new in fillers?

    PubMed

    Brown, Lance H; Frank, Paul J

    2003-06-01

    This article is an in-depth review of various materials and products that have been used for the augmentation of soft tissue in the past, and covers several new products, methods, and techniques that may provide new options for dermatologists who use fillers in their practice. Pros and cons of each are discussed, along with mechanisms of action, dosages, approved and off-label uses, as well as a look ahead at some prospective technology.

  20. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) for Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, Steven C.

    2005-01-01

    Recently, there has been a great deal of interest in research, development, and commercialization of solid oxide fuel cells. Joining and sealing are critical issues that will need to be addressed before SOFC's can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFC's. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steels. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA, and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and EDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  1. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Not Available

    1982-07-29

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  2. Direct metal brazing to cermet feedthroughs

    DOEpatents

    Hopper, Jr., Albert C.

    1984-12-18

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  3. A model for coupled growth of reaction layers in reactive brazing of ZrO{sub 2}-toughened Al{sub 2}O{sub 3}

    SciTech Connect

    Torvund, T.; Grong, O.; Akselsen, O.M.; Ulvensoeen, J.H.

    1996-11-01

    In the present investigation, process modeling techniques have been applied to describe coupled reaction layer growth in reactive brazing of ZrO{sub 2}-toughened Al{sub 2}O{sub 3} with Ag-Ti filler metals. The model takes into account both the successive evolution of the titanium oxide layer at the ceramic/braze metal interface at elevated temperatures and the subsequent decomposition of the reaction products during cooling. The results are presented in the form of novel process diagrams which illustrate in a quantitative manner the microstructural connections throughout the various stages of the process. The diagrams can, in turn, be used to calculate the individual reaction layer thicknesses at room temperature and relate these directly to the content of reacting element in the braze alloy.

  4. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  5. Thermal resilient multiple jaw braze fixture

    DOEpatents

    Ney, R.; Perrone, A.J.

    1995-07-11

    A braze fixture has side walls forming a cavity with an opening to receive a stack of parts to be brazed. Sidewalls of the housing have a plurality of bearing receiving openings into which bearing rods or jaws are inserted to align the stacked elements of the workpiece. The housing can also have view ports to allow a visual check of the alignment. Straps or wires around the fixture are selected to have thermal characteristics similar to the thermal characteristics of the workpiece undergoing brazing. The straps or wires make physical contact with the bearing rods thereby causing bearing rods to maintain the workpiece in proper alignment throughout the entire brazing cycle. 9 figs.

  6. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    NASA Astrophysics Data System (ADS)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  7. Joining of alumina by vacuum brazing

    NASA Astrophysics Data System (ADS)

    Heikinheimo, Liisa; Siren, Mika; Kauppinen, Pentti

    1993-08-01

    The active brazing method for diffusion bonding of ceramics to metals is addressed. This method is very flexible compared to the traditional Mo-manganese coating with subsequent brazing that includes four process steps: in active brazing the process is done in one step. The joint properties are favorable, the residual stress build up is limited if the braze is correctly selected and the thermal cycle is controlled, and the resulting strength and leak tightness are good. In experimental work the joinability of alumina to titanium and Ni superalloys was studied by wetting experiments, nondestructive test and shear strength measurements. The spreading of the braze is affected not only by the surface conditions of mating materials but also by the type of the brazing alloy. The Ag-Cu base alloys give better wetting, strength and leak tightness properties than the Ag base alloys. A shear test method was developed for the mechanical testing of metal-ceramic joints. However, the sample geometry affects the measured values, namely a smaller specimen size provides better results. The correlation between the C-SAM results, which describe the ratio between the true bonded area and unbonded area, and measured shear strength values is presented. The dependence between the measured strength and the area of the joint defects becomes obvious and should be studied in more detail.

  8. Competitive Wetting in Active Brazes

    DOE PAGES

    Chandross, Michael Evan

    2014-05-01

    We found that the wetting and spreading of molten filler materials (pure Al, pure Ag, and AgAl alloys) on a Kovar ™ (001) substrate was studied with molecular dynamics simulations. A suite of different simulations was used to understand the effects on spreading rates due to alloying as well as reactions with the substrate. Moreover, the important conclusion is that the presence of Al in the alloy enhances the spreading of Ag, while the Ag inhibits the spreading of Al.

  9. Ceramic-Metal Brazing, from Fundamentals to Applications: A Review of Sandia National Laboratories Brazing Capabilities, Needs, and Opportunities

    NASA Astrophysics Data System (ADS)

    Hosking, F. M.; Stephens, J. J.; Glass, S. J.; Johannes, J. E.; Kotula, P.

    2002-05-01

    The purpose of the report is to summarize discussions from a Ceramic/Metal Brazing: From Fundamentals to Applications Workshop that was held at Sandia National Laboratories in Albuquerque, NM on April 4, 2001. Brazing experts and users who bridge common areas of research, design, and manufacturing participated in the exercise. External perspectives on the general state of the science and technology for ceramics and metal brazing were given. Other discussions highlighted and critiqued Sandia's brazing research and engineering programs, including the latest advances in braze modeling and materials characterization. The workshop concluded with a facilitated dialogue that identified critical brazing research needs and opportunities.

  10. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  11. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    NASA Technical Reports Server (NTRS)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  12. Design of a braze alloy for fast epitaxial brazing of superalloys

    NASA Astrophysics Data System (ADS)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  13. Aluminum core structures brazed without use of flux

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Aluminum alloy face sheets are brazed to aluminum alloy honeycomb cores without using corrosive flux by means of one or three methods. The completed brazed structure has the high-strength characteristics of heat treated aluminum alloys.

  14. Refractory metals welded or brazed with tungsten inert gas equipment

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Appropriate brazing metals and temperatures facilitate the welding or brazing of base metals with tungsten inert gas equipment. The highest quality bond is obtained when TIG welding is performed in an inert atmosphere.

  15. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  16. Ultrasonics permits brazing complex stainless steel assembly without flux

    NASA Technical Reports Server (NTRS)

    Baker, W. H.

    1967-01-01

    Ultrasonic vibration of an assembly of stainless steel instrumentation tubes ensures brazing without flux. Vibration with an ultrasonic transducer permits the brazing material to flow down each tube in contact with a seal plug installed in a pressure vessel wall.

  17. Braze Process Optimization Involving Conventional Metal/Ceramic Brazing with 50Au-50Cu Alloy

    SciTech Connect

    MALIZIA JR.,LOUIS A.; MEREDITH,KEITH W.; APPEL,DANIEL B.; MONROE,SAUNDRA L.; BURCHETT,STEVEN N.; STEPHENS JR.,JOHN J.

    1999-12-15

    Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. Experience with brazing of hermetic vacuum components has identified the following parameters as influencing the outcome of hydrogen furnace brazed Kovar{trademark} to metallized alumina braze joints: (a) Mo-Mn metallization thickness, sinter fire temperature and porosity (b) Nil plate purity, thickness, and sinter firing conditions (c) peak process temperature, time above liquidus and (d) braze alloy washer thickness. ASTM F19 tensile buttons are being used to investigate the above parameters. The F19 geometry permits determination of both joint hermeticity and tensile strength. This presentation will focus on important lessons learned from the tensile button study: (A) the position of the Kovar{trademark} interlayer can influence the joint tensile strength achieved--namely, off-center interlayers can lead to residual stress development in the ceramic and degrade tensile strength values. Finite element analysis has been used to demonstrate the expected magnitude in strength degradation as a function of misalignment. (B) Time above liquidus (TAL) and peak temperature can influence the strength and alloying level of the resulting braze joint. Excessive TAL or peak temperatures can lead to overbraze conditions where all of the Ni plate is dissolved. (C) Metallize sinter fire processes can influence the morphology and strength obtained from the braze joints.

  18. Characterization of exothermic brazing components Skylab experiment M552

    NASA Technical Reports Server (NTRS)

    Pattee, H. E.; Monroe, R. E.

    1973-01-01

    Information developed to characterize flight and ground based samples from the Exothermic Brazing Experiment is detailed. Included is information developed from metallographic observation, chemical analysis, and measurements of component dimensions. Comparisons of the flight and ground based specimens showed that good quality brazes were obtained. Effects of the zero gravity processing were noted on liquid metal flow and braze alloy-base metal reactions. Unusual metallurgical structures exhibited in the nickel brazes made in Skylab were the result of composition variations apparently related to the time-temperature cycle characteristic of this braze.

  19. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    DOEpatents

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  20. Joining of zirconia ceramic to stainless steel and to itself using Ag{sub 57}Cu{sub 38}Ti{sub 5} filler metal

    SciTech Connect

    Hao, H.; Wang, Y.; Jin, Z.; Wang, X.

    1995-08-01

    The brazing of ZrO{sub 2} ceramic to 1Cr18Ni9Ti stainless steel and to itself was performed using Ag{sub 57}Cu{sub 38}Ti{sub 5} filler metal under a vacuum of t {times} 10{sup {minus}3} Pa. The effects o9f interlayer copper on the ceramic to stainless steel joint strength, and the brazing temperature (1,073 to 1,323 K) and holding time (0 to 60 min) on ceramic to ceramic joint strength were investigated. The joint strength was evaluated by shear testing. An interfacial reaction layer between the ceramic and the filler metal was found, and the reaction products were {delta}-TiO and {gamma}-AgTi{sub 3}. The joint strength of ZrO{sub 2} ceramic to stainless steel was improved by using a layer of copper of a suitable thickness. The brazing temperature and holding time had a strong influence on the joint strength of ceramic time had a strong influence on the joint strength of ceramic to ceramic, and the joint strength was mainly controlled by reaction layer thickness and the properties of the reaction products. The maximum shear strength was obtained for brazing at 1,123 K for 30 min and an interfacial reaction layer thickness of {approximately}4.4 {micro}m.

  1. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    NASA Astrophysics Data System (ADS)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  2. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    NASA Astrophysics Data System (ADS)

    Kak, Ajay; Kulshreshtha, P.; Lal, Shankar; Kaul, Rakesh; Ganesh, P.; Pant, K. K.; Abhinandan, Lala

    2012-11-01

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  3. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  4. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  5. An Interfacial Characterization of Pd-Ag-CuO Reactive Air Joints with Alumina

    SciTech Connect

    Weil, K. Scott; Darsell, Jens T.

    2005-05-26

    A new ceramic brazing technique referred to as reactive air brazing (RAB) is currently under development that has potential applications in high temperature devices such as gas concentrators, solid oxide fuel cells, gas turbines, and combustion engines. Currently, the technique utilizes a silver-copper oxide system. We have previously increased the operating temperature of this system by adding palladium. In this paper, we report the effects of palladium addition on the wetting properties of the resulting braze relative to alumina. Specifically, we will discuss the apparent correlation between braze wettability and interfacial microstructure between the braze and alumina, both with and without palladium additions.

  6. Thermal and Fluid Flow Brazing Simulations

    SciTech Connect

    HOSKING, FLOYD MICHAEL; GIANOULAKIS,STEVEN E.; GIVLER,RICHARD C.; SCHUNK,P. RANDALL

    1999-12-15

    The thermal response of fixtured parts in a batch-type brazing furnace can require numerous, time-consuming development runs before an acceptable furnace schedule or joint design is established. Powerful computational simulation tools are being developed to minimize the required number of verification experiments, improve furnace throughput, and increase product yields. Typical furnace simulations are based on thermal, fluid flow, and structural codes that incorporate the fundamental physics of the brazing process. The use of massively parallel computing to predict furnace and joint-level responses is presented. Measured and computed data are compared. Temperature values are within 1-270 of the expected peak brazing temperature for different loading conditions. Sensitivity studies reveal that the thermal response is more sensitive to the thermal boundary conditions of the heating enclosure than variability y in the materials data. Braze flow simulations predict fillet geometry and free surface joint defects. Dynamic wetting conditions, interfacial reactions, and solidification structure add a high degree of uncertainty to the flow results.

  7. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  8. Welding/brazing for Space Station repair

    NASA Technical Reports Server (NTRS)

    Dickinson, David W.; Babel, H. W.; Conaway, H. R.; Hooper, W. H.

    1990-01-01

    Viewgraphs on welding/brazing for space station repair are presented. Topics covered include: fabrication and repair candidates; debris penetration of module panel; welded repair patch; mechanical assembly of utility fluid line; space station utility systems; Soviet aerospace fabrication - an overview; and processes under consideration.

  9. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1990-07-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  10. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, Jay Kevin

    1998-01-01

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprising corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant.

  11. Brazed bipolar plates for PEM fuel cells

    DOEpatents

    Neutzler, J.K.

    1998-07-07

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprises corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant. 6 figs.

  12. Gold-nickel-titanium brazing alloy

    DOEpatents

    Mizuhara, Howard

    1995-01-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99 gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  13. Vacuum brazing of carbon nanotube strands

    NASA Astrophysics Data System (ADS)

    Wu, Wei

    Carbon nanotubes (CNTs) discovered at 1991 have attracted great interest for applications in Nano-Electro-Mechanical-Systems (NEMS). However, the search for methods to join CNTs with metallic parts has been a worldwide challenge. Many efforts have been devoted to manipulating individual CNTs and joining them to each other. Joining processes so far attempted are premature and fall short of efficiency for joint quality evaluation. Thus, it has been found necessary to work on macro CNTs strands which are easy to handle via macro joining techniques. In this study, vacuum brazing technology has been developed for joining macro CNTs strands with Ni using a Ti-Ag-Cu alloy. The brazing mechanism has been confirmed as due to TiC formation at the CNTs/Ti-Ag-Cu interface. To evaluate this novel vacuum brazing technique for CNTs joining, the temperature effect on the brazing mechanism, microstructure and stoichiometry at joint interface needed to be understood. Firstly, the influence of temperature (from room temperature to 1000°C) on mechanical behaviour of CNTs was well examined. The ultimate tensile strength (UTS) of CNTs was measured to be a maximum at 900°C. Then, the mechanical performance of the joints was investigated from 850°C to 1000°C, and the fracture modes of the joints were identified. The UTS of joint also achieves maximum at 900°C. Below 900°C, due to little TiC formation, the bonding is weak thus leading to interfacial fracture. Above 900°C, due to much TiC formation, the bonding is strong thus resulting in CNTs fracture. Furthermore, the vacuum brazing technique was applied to join CNTs to Ni contact wires used as a lamp filament. Compared to the filament joined by Ag paste or mechanical connection, the illumination of the brazed CNTs filament was stronger. The current density of the brazed filament was superior to the Ag paste connected filament. This may represent a promising way to produce energy saving lamps.

  14. Development of the weld-braze joining process

    NASA Technical Reports Server (NTRS)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1973-01-01

    A joining process, designated weld-brazing, was developed which combines resistance spot welding and brazing. Resistance spot welding is used to position and aline the parts, as well as to establish a suitable faying-surface gap for brazing. Fabrication is then completed at elevated temperature by capillary flow of the braze alloy into the joint. The process was used successfully to fabricate Ti-6Al-4V alloy joints by using 3003 aluminum braze alloy and should be applicable to other metal-braze systems. Test results obtained on single-overlap and hat-stiffened panel specimens show that weld-brazed joints were superior in tensile shear, stress rupture, fatigue, and buckling compared with joints fabricated by conventional means. Another attractive feature of the process is that the brazed joint is hermetically sealed by the braze material, which may eliminate many of the sealing problems encountered with riveted or spot welded structures. The relative ease of fabrication associated with the weld-brazing process may make it cost effective over conventional joining techniques.

  15. Development of a high temperature ceramic-to-metal seal for Air Force Weapons Laboratory Laser

    NASA Astrophysics Data System (ADS)

    Honnell, R. E.; Stoddard, S. D.

    1987-03-01

    Procedures were developed for fabricating vacuum tight metal-to-ceramic ring seals between Inconel 625 and MgO-3 wt % Y2O3 tubes metallized with a calcia-alumina-silica glass (CaO-29 wt % Al2O3-35 wt % SiO2) containing 50 vol % molybdenum filler. Palniro No. 1 (Au-25 wt % Pd-25 wt % Ni) was found to be the most reliable braze for joining Inconel to metallized MgO-3 wt % Y2O3 bodies. The reliabilities of the processing procedures and the material systems were demonstrated. A prototype electrical feedthrough was fabricated for 1173 K operation in air or vacuum.

  16. Dissimilar Laser Welding/Brazing of 5754 Aluminum Alloy to DP 980 Steel: Mechanical Properties and Interfacial Microstructure

    NASA Astrophysics Data System (ADS)

    Yang, Jin; Li, Yulong; Zhang, Hua; Guo, Wei; Weckman, David; Zhou, Norman

    2015-11-01

    A diode laser welding/brazing technique was used for lap joining of 5754 aluminum alloy to DP 980 steel with Al-Si filler metal. The correlation between joint interfacial microstructure, wettability of filler metal, and mechanical properties was systematically investigated. At low laser power (1.4 kW), a layer of intermetallic compounds, composed of θ-Fe(Al,Si)3 and τ 5 -Al7.2Fe1.8Si, was observed at the interface between fusion zone and steel. Because of the poor wettability of filler metal on the steel substrate, the joint strength was very low and the joint failed at the FZ/steel interface. When medium laser power (2.0 kW) was applied, the wettability of filler metal was enhanced, which improved the joint strength and led to FZ failure. With further increase of laser power to 2.6 kW, apart from θ and τ 5, a new hard and brittle η-Fe2(Al,Si)5 IMC with microcracks was generated at the FZ/steel interface. The formation of η significantly degraded the joint strength. The failure mode changed back to interfacial failure.

  17. Some properties of low-vapor-pressure braze alloys for thermionic converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1978-01-01

    Density, dc electrical resistivity, thermal conductivity, and linear thermal expansion are measured for arc-melted rod-shaped samples of binary eutectics of Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W selected as very-low-pressure braze fillers for thermionic converters. The first two properties are measured at 296 K for Zr-21.7 at% Ru, Zr-13 wt% W, Zr-19 wt% W, Zr-22.3 at% Nb, Nb-66.9 at% Ru, Hf-25.3 wt% Re, Zr-25.7 at% Ta, Hf-22.5 at% W, and Nb-35 wt% Mo. The last property is measured from 293 K to 2/3 melting point for specified alloys of different compositions. Resistivities of 0.000055 to 0.000181 ohm-cm are observed with the alloys having resistivities about ten times that of the less resistive constituent metal and about three times that of the more resistive constituent metal, except for Zr-19 wt% W and Nb-35 wt% Mo (greater resistivities). Thermal expansion coefficients vary from 0.000006 to 0.0000105/K. All brazes exhibit linear thermal expansion near that of their constituent metals.

  18. Disk Laser Weld Brazing of AW5083 Aluminum Alloy with Titanium Grade 2

    NASA Astrophysics Data System (ADS)

    Sahul, Miroslav; Sahul, Martin; Vyskoč, Maroš; Čaplovič, Ľubomír; Pašák, Matej

    2017-03-01

    Disk laser weld brazing of dissimilar metals was carried out. Aluminum alloy 5083 and commercially pure titanium Grade 2 with the thickness of 2.0 mm were used as experimental materials. Butt weld brazed joints were produced under different welding parameters. The 5087 aluminum alloy filler wire with a diameter of 1.2 mm was used for joining dissimilar metals. The elimination of weld metal cracking was attained by offsetting the laser beam. When the offset was 0 mm, the intermixing of both metals was too high, thus producing higher amount of intermetallic compounds (IMCs). Higher amount of IMCs resulted in poorer mechanical properties of produced joints. Grain refinement in the fusion zone occurred especially due to the high cooling rates during laser beam joining. Reactions at the interface varied in the dependence of its location. Continuous thin IMC layer was observed directly at the titanium-weld metal interface. Microhardness of an IMC island in the weld metal reached up to 452.2 HV0.1. The XRD analysis confirmed the presence of tetragonal Al3Ti intermetallic compound. The highest tensile strength was recorded in the case when the laser beam offset of 300 μm from the joint centerline toward aluminum alloy was utilized.

  19. Applying Taguchi Methods To Brazing Of Rocket-Nozzle Tubes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Bellows, William J.; Deily, David C.; Brennan, Alex; Somerville, John G.

    1995-01-01

    Report describes experimental study in which Taguchi Methods applied with view toward improving brazing of coolant tubes in nozzle of main engine of space shuttle. Dr. Taguchi's parameter design technique used to define proposed modifications of brazing process reducing manufacturing time and cost by reducing number of furnace brazing cycles and number of tube-gap inspections needed to achieve desired small gaps between tubes.

  20. Use of Fillers in Rhinoplasty.

    PubMed

    Moon, Hyoung Jin

    2016-01-01

    Surgical rhinoplasty is the one of the most common cosmetic procedures in Asians. But there are limitations, such as down time, high cost, and a steep learning curve. Most complications are implant related. A safer and less invasive procedure is rhinoplasty using fillers. Good knowledge of the nasal anatomy is essential for rhinoplasty using fillers. Knowledge of nerves, blood supply, and injection plane allows avoiding complications. There are several planes in the nose. The deep fatty layer is recommended for injection, because it is wide and loose and there are less important neurovascular structures. Botulinum toxin also can be used for noninvasive rhinoplasty.

  1. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  2. Ultrasonic scanning system for inspection of brazed tube joints

    NASA Technical Reports Server (NTRS)

    Haynes, J. L.; Maurer, N. A.

    1972-01-01

    An ultrasonic scanning system used to inspect and evaluate in-place brazed tube joints is considered. The system was designed, developed, and built especially for nondestructive testing and was selected because of its known response to brazing defects not associated with material density changes. The scan system is capable of scanning brazed joints in union, tee, elbow and cross configuration of 3/16-inch through 5/8-inch diameters. It is capable of detecting brazed defects as small as 0.008 by 0.010-inch, which exceeds the 0.015-inch diameter defect resolution required by specification.

  3. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, Albert J.; Dykes, Norman L.

    1984-01-01

    The present invention is directed to a brazing material for joining graphite structures that can be used at temperatures up to about 2800.degree. C. The brazing material formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600.degree. C. with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800.degree. C. so as to provide a brazed joint consisting essentially of hafnium carbide. This brazing temperature for hafnium carbide is considerably less than the eutectic temperature of hafnium carbide of about 3150.degree. C. The brazing composition also incorporates the thermosetting resin so that during the brazing operation the graphite structures may be temporarily bonded together by thermosetting the resin so that machining of the structures to final dimensions may be completed prior to the completion of the brazing operation. The resulting brazed joint is chemically and thermally compatible with the graphite structures joined thereby and also provides a joint of sufficient integrity so as to at least correspond with the strength and other properties of the graphite.

  4. Brazing as a Means of Sealing Ceramic Membranes for use in Advanced Coal Gasification Processes

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong Y.

    2006-01-02

    Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

  5. A viscoplastic theory for braze alloys

    SciTech Connect

    Neilsen, M.K.; Burchett, S.N.; Stone, C.M.; Stephens, J.J.

    1996-04-01

    A new viscoplastic theory for CusilABA and other braze alloys has been developed. Like previous viscoplastic theories,this new theory uses a hyperbolic sine function of effective stress in its kinetic equation for the inelastic strain rate. This new theory has an internal state variable which accounts for isotropic hardening and recovery and a second-order, internal state tensor which accounts for kinematic hardening and recovery. Unlike previous theories, the new theory uses evolution equations for the state variables which describe competing mechanisms of power law hardening and static recovery. The evolution equations used in previous theories describe competing mechanisms of linear hardening, dynamic and static recovery. The new viscoplastic theory was implemented in several finite element codes and used in several metal-to-ceramic brazing simulations. Two approaches for obtaining material parameters for the new viscoplastic theory were developed.

  6. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2009-08-26

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  7. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2012-09-10

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  8. Dry bin filler for apples

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique dry bin filler for apples using a sequenced tray was developed to reduce bruising in packing operations. Research and commercial trials in West Virginia, Pennsylvania, and Washington State demonstrated the ability to fill bins evenly and with low damage. Cultivars with different bruising su...

  9. Copper-phosphorus alloys offer advantages in brazing copper

    SciTech Connect

    Rupert, W.D.

    1996-05-01

    Copper-phosphorus brazing alloys are used extensively for joining copper, especially refrigeration and air-conditioning copper tubing and electrical conductors. What is the effect of phosphorus when alloyed with copper? The following are some of the major effects: (1) It lowers the melt temperature of copper (a temperature depressant). (2) It increases the fluidity of the copper when in the liquid state. (3) It acts as a deoxidant or a fluxing agent with copper. (4) It lowers the ductility of copper (embrittles). There is a misconception that silver improves the ductility of the copper-phosphorus alloys. In reality, silver added to copper acts in a similar manner as phosphorus. The addition of silver to copper lowers the melt temperature (temperature depressant) and decreases the ductility. Fortunately, the rate and amount at which silver lowers copper ductility is significantly less than that of phosphorus. Therefore, taking advantage of the temperature depressant property of silver, a Ag-Cu-P alloy can be selected at approximately the same melt temperature as a Cu-P alloy, but at a lower phosphorus content. The lowering of the phosphorus content actually makes the alloy more ductile, not the silver addition. A major advantage of the copper-phosphorus alloys is the self-fluxing characteristic when joining copper to copper. They may also be used with the addition of a paste flux on brass, bronze, and specialized applications on silver, tungsten and molybdenum. Whether it is selection of the proper BCuP alloy or troubleshooting an existing problem, the suggested approach is a review of the desired phosphorus content in the liquid metal and how it is being altered during application. In torch brazing, a slight change in the oxygen-fuel ratio can affect the joint quality or leak tightness.

  10. Elevated temperature creep properties for selected active metal braze alloys

    SciTech Connect

    Stephens, J.J.

    1997-02-01

    Active metal braze alloys reduce the number of processes required for the joining of metal to ceramic components by eliminating the need for metallization and/or Ni plating of the ceramic surfaces. Titanium (Ti), V, and Zr are examples of active element additions which have been used successfully in such braze alloys. Since the braze alloy is expected to accommodate thermal expansion mismatch strains between the metal and ceramic materials, a knowledge of its elevated temperature mechanical properties is important. In particular, the issue of whether or not the creep strength of an active metal braze alloy is increased or decreased relative to its non-activated counterpart is important when designing new brazing processes and alloy systems. This paper presents a survey of high temperature mechanical properties for two pairs of conventional braze alloys and their active metal counterparts: (a) the conventional 72Ag-28Cu (Cusil) alloy, and the active braze alloy 62.2Ag- 36.2Cu-1.6Ti (Cusil ABA), and (b) the 82Au-18Ni (Nioro) alloy and the active braze alloy Mu-15.5M-0.75Mo-1.75V (Nioro ABA). For the case of the Cusil/Cusil ABA pair, the active metal addition contributes to solid solution strengthening of the braze alloy, resulting in a higher creep strength as compared to the non-active alloy. In the case of the Nioro/Nioro ABA pair, the Mo and V additions cause the active braze alloy to have a two-phase microstructure, which results in a reduced creep strength than the conventional braze alloy. The Garofalo sinh equation has been used to quantitatively describe the stress and temperature dependence of the deformation behavior. It will be observed that the effective stress exponent in the Garofalo sinh equation is a function of the instantaneous value of the stress argument.

  11. Microstructural Evolution of the Interface Between Pure Titanium and Low Melting Point Zr-Ti-Ni(Cu) Filler Metals

    NASA Astrophysics Data System (ADS)

    Lee, Dongmyoung; Sun, Juhyun; Kang, Donghan; Shin, Seungyoung; Hong, Juhwa

    2014-12-01

    Low melting point Zr-based filler metals with melting point depressants (MPDs) such as Cu and Ni elements are used for titanium brazing. However, the phase transition of the filler metals in the titanium joint needs to be explained, since the main element of Zr in the filler metals differs from that of the parent titanium alloys. In addition, since the MPDs easily form brittle intermetallics, that deteriorate joint properties, the phase evolution they cause needs to be studied. Zr-based filler metals having Cu content from 0 to 12 at. pct and Ni content from 12 to 24 at. pct with a melting temperature range of 1062 K to 1082 K (789 °C to 809 °C) were wetting-tested on a titanium plate to investigate the phase transformation and evolution at the interface between the titanium plate and the filler metals. In the interface, the alloys system with Zr, Zr2Ni, and (Ti,Zr)2Ni phases was easily changed to a Ti-based alloy system with Ti, Ti2Ni, and (Ti,Zr)2Ni phases, by the local melting of parent titanium. The dissolution depths of the parent metal were increased with increasing Ni content in the filler metals because Ni has a faster diffusion rate than Cu. Instead, slow diffusion of Cu into titanium substrate leads to the accumulation of Cu at the molten zone of the interface, which could form undesirable Ti x Cu y intermetallics. This study confirmed that Zr-based filler metals are compatible with the parent titanium metal with the minimum content of MPDs.

  12. Silver-palladium braze alloy recovered from masking materials

    NASA Technical Reports Server (NTRS)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  13. Evaluation of methods for nondestructive testing of brazed joints

    NASA Technical Reports Server (NTRS)

    Kanno, A.

    1968-01-01

    Evaluation of nondestructive methods of testing brazed joints reveals that ultrasonic testing is effective in the detection of nonbonds in diffusion bonded samples. Radiography provides excellent resolutions of void or inclusion defects, and the neutron radiographic technique shows particular advantage for brazing materials containing cadmium.

  14. Flaw Tolerance in Lap Shear Brazed Joints. Part 1

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Liqin; Obenschain, Arthur F. (Technical Monitor)

    2002-01-01

    Vacuum brazing is a viable process to achieve strong permanent and hermetic joints in space. As in any joining process, brazed Joints have various imperfections and defects. It is important to understand the impact that flaws have on the load carrying capacity and performance of the brazed joints. This study focuses on the behavior of lap shear joints due to their engineering importance in brazed aerospace structures. In Part 1 an average shear strength capabilitY and failure modes of the single lap joints are explored. Specimens comprised of 0.090 inch thick 347 stainless steel sheet brazed with pure silver are tested in accordance with the AWS C3.2 standard. Comparison of the measured loads and average shear stresses at failure with the Finite Element Analysis (FEA) of the same specimens as a function of the overlap lengths shows excellent correlation between the experimental and calculated values for the defect-free lap joints. In Part 2, various flaws will be introduced in the test specimens to simulate lack of braze coverage in the lap joints. Mechanical testing and FEA will be performed on these joints to verify if behavior of ductile ]appoints containing flaws is similar to the joints with the reduced braze area. Finally, in Part 3, the results obtained in Part 1 and 2 will be applied to the brazed assembly to evaluate a load carrying capability of the structural lap joint containing defects.

  15. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    NASA Astrophysics Data System (ADS)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  16. Tube dimpling tool assures accurate dip-brazed joints

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.

    1968-01-01

    Portable, hand-held dimpling tool assures accurate brazed joints between tubes of different diameters. Prior to brazing, the tool performs precise dimpling and nipple forming and also provides control and accurate measuring of the height of nipples and depth of dimples so formed.

  17. Brazing method produces solid-solution bond between refractory metals

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Brazing two refractory metals by diffusion bonding minimizes distortion and avoids excessive grain growth in the metals. This method requires the selection of an interface metal that forms intermediate low-melting eutectics or solid solutions with the metals to be brazed.

  18. Thermal response of ceramic components during electron beam brazing

    SciTech Connect

    Voth, T.E.; Gianoulakis, S.E.; Halbleib, J.A.

    1996-03-01

    Ceramics are being used increasingly in applications where high temperatures are encountered such as automobile and gas turbine engines. However, the use of ceramics is limited by a lack of methods capable of producing strong, high temperature joints. This is because most ceramic-ceramic joining techniques, such as brazing, require that the entire assembly be exposed to high temperatures in order to assure that the braze material melts. Alternatively, localized heating using high energy electron beams may be used to selectively heat the braze material. In this work, high energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron and thermal transport equations are solved using Monte Carlo and finite element techniques. Results indicate that increased electron beam current decreases time to melt as well as required cooling time. Vacuum furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.

  19. Brazing of the Tore Supra actively cooled Phase III Limiter

    SciTech Connect

    Nygren, R.E.; Walker, C.A.; Lutz, T.J.; Hosking, F.M.; McGrath, R.T.

    1993-12-31

    The head of the water-cooled Tore Supra Phase 3 Limiter is a bank of 14 round OFHC copper tubes, curved to fit the plasma radius, onto which several hundred pyrolytic graphite (PG) tiles and a lesser number of carbon fiber composite tiles are brazed. The small allowable tolerances for fitting the tiles to the tubes and mating of compound curvatures made the brazing and fabrication extremely challenging. The paper describes the fabrication process with emphasis on the procedure for brazing. In the fixturing for vacuum furnace brazing, the tiles were each independently clamped to the tube with an elaborate set of window frame clamps. Braze quality was evaluated with transient heating tests. Some rebrazing was necessary.

  20. Thin-film diffusion brazing of titanium alloys

    NASA Technical Reports Server (NTRS)

    Mikus, E. B.

    1972-01-01

    A thin film diffusion brazing technique for joining titanium alloys by use of a Cu intermediate is described. The method has been characterized in terms of static and dynamic mechanical properties on Ti-6Al-4V alloy. These include tensile, fracture toughness, stress corrosion, shear, corrosion fatigue, mechanical fatigue and acoustic fatigue. Most of the properties of titanium joints formed by thin film diffusion brazing are equal or exceed base metal properties. The advantages of thin film diffusion brazing over solid state diffusion bonding and brazing with conventional braze alloys are discussed. The producibility advantages of this process over others provide the potential for producing high efficiency joints in structural components of titanium alloys for the minimum cost.

  1. Composition and method for brazing graphite to graphite

    DOEpatents

    Taylor, A.J.; Dykes, N.L.

    1982-08-10

    A brazing material is described for joining graphite structures that can be used up to 2800/sup 0/C. The brazing material is formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600/sup 0/C with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800/sup 0/C so as to provide a brazed joint consisting essentially of hafnium carbide. The resulting brazed joint is chemically and thermally compatible with the graphite structures.

  2. Flaw Tolerance in Lap Shear Brazed Joints. Part 1

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Wang, Li-Qin

    2003-01-01

    Furnace brazing is a joining process used in the aerospace and other industries to produce strong permanent and hermetic structural joints. As in any joining process, brazed joints have various imperfections and defects. At the present time, our understanding of the influence of the internal defects on the strength of the brazed joints is not adequate. The goal of this 3-part investigation is to better understand the properties and failure mechanisms of the brazed joints containing defects. This study focuses on the behavior of the brazed lap shear joints because of their importance in manufacturing aerospace structures. In Part 1, an average shear strength capability and failure modes of the single lap joints are explored. Stainless steel specimens brazed with pure silver are tested in accordance with the AWS C3.2 standard. Comparison of the failure loads and the ultimate shear strength with the Finite Element Analysis (FEA) of the same specimens as a function of the overlap widths shows excellent correlation between the experimental and calculated values for the defect-free lap joints. A damage zone criterion is shown to work quite well in understanding the failure of the braze joints. In Part 2, the findings of the Part 1 will be verified on the larger test specimens. Also, various flaws will be introduced in the test specimens to simulate lack of braze coverage in the lap joints. Mechanical testing and FEA will be performed on these joints to verify that behavior of the flawed ductile lap joints is similar to joints with a reduced braze area. Finally, in Part 3, the results obtained in Parts 1 and 2 will be applied to the actual brazed structure to evaluate the load-carrying capability of a structural lap joint containing discontinuities. In addition, a simplified engineering procedure will be offered for the laboratory testing of the lap shear specimens.

  3. Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

    DTIC Science & Technology

    2012-05-01

    metal brazing . The active brazing alloys wet most materials (including ceramics and corrosion- resistant metals such as titanium alloys and stainless...bonding in ceramic-metal systems is active metal brazing . The active brazing alloys wet most materials (including ceramics and corrosion-resistant...an idea from the ‘50s by putting an “active” component, such as titanium, directly into a brazing alloy , typically a silver-copper eutectic, to

  4. Effects of Fabrication Parameters on Interface of Zirconia and Ti-6Al-4V Joints Using Zr55Cu30Al10Ni5 Amorphous Filler

    NASA Astrophysics Data System (ADS)

    Liu, Yuhua; Hu, Jiandong; Shen, Ping; Guo, Zuoxing; Liu, Huijie

    2013-09-01

    ZrO2 was brazed to Ti-6Al-4V using a Zr55Cu30Al10Ni5 (at.%) amorphous filler in a high vacuum at 1173-1273 K. The influences of brazing temperature, holding time, and cooling rate on the microstructure and shear strength of the joints were investigated. The interfacial microstructures can be characterized as ZrO2/ZrO2- x + TiO/(Zr,Ti)2(Cu,Ni)/(Zr,Ti)2(Cu,Ni,Al)/acicular Widmanstäten structure/Ti-6Al-4V. With the increase in the brazing temperature, both the thickness of the ZrO2- x + TiO layer and the content of the (Zr,Ti)2(Cu,Ni) phase decreased. However, the acicular Widmanstäten structure gradually increased. With the increase in the holding time, the (Zr,Ti)2(Cu,Ni) phase decreased, and the thickness of the (Zr,Ti)2(Cu,Ni) + (Zr,Ti)2(Cu,Ni,Al) layer decreased. In addition, cracks formed adjacent to the ZrO2 side under rapid cooling. The microstructures produced under various fabrication parameters directly influence the shear strength of the joints. When ZrO2 and Ti-6Al-4V couples were brazed at 1173 K for 10 min and then cooled at a rate of 5 K/min, the maximum shear strength of 95 MPa was obtained.

  5. Soy-based fillers for thermoset composites

    NASA Astrophysics Data System (ADS)

    Watt, Paula

    Considerable work has been done with bio-based fillers in thermoplastics. Wood dust has been used for decades in wood plastic composites in conjunction with recycled high HDPE and PET. In recent years rapidly renewable fillers derived from dried distillery grains and from wood have been introduced commercially for thermoset polymers. These fillers provide bio-content and weight reduction to thermoset molding compounds but issues with moisture absorption and polymerization inhibition have limited their commercial acceptance. The intent of this research was to develop a bio-based filler suitable for thermoset composites. This filler would provide a low density alternative to mined mineral filler, such as CaCO3 or clay. Composites made with these fillers would be lighter in weight, which is desirable for many markets, particularly transportation. Cost parity to the mineral fillers, on a volume basis, was desirable and the use of green chemistry principles was a key objective of the project. This work provides a basis from which further development of modified soy flours as fillers for thermoset composites will continue. Biomass has been evaluated as fillers for thermoset composites since the early 1980s but failed to gain commercial acceptance due to excessive water absorption and inhibition issues with free radical curing. Biomass, with a large percentage of carbohydrates, are very hydrophilic due to their abundance of hydroxyl groups, while biomass, high in lignin, resulted in inhibition of the free radical cure of the unsaturated styrenated polyester matrix systems. Generally protein use as a filler is not desirable due to its food value. Torrefaction has proved to be a good, cost effective, process to reduce hydrophilicity of high cellulose feedstock. Surprising, however, some levels of torrefaction were found to induce the inhibition effect of the filler. Scientific inquiry into this problem proved that aromatics form during the torrefaction process and can

  6. Macroblock manufacturing by 'hip assisted brazing' method

    NASA Astrophysics Data System (ADS)

    Chaumat, G.; Le Gallo, P.; Le Marois, G.; Moret, F.; Deschamp, P.

    1996-10-01

    The aim of this work was to demonstrate the potential of an original technology which allows the manufacturing of large size so-called carbon fibre composite 'macroblock' tube-in-tile components associated with a reliability for a future industrial production. This process includes the combinations of two techniques: (a) a hot isostatic pressing cycle to allow intimate contact of a copper tube with a CFC block during all the process; (b) a brazing operation during the HIP cycle to perform a good joint between both substrates. Finally, two prototypes have been realized and a non destructive evaluation of the quality of the joint has been carried out.

  7. Coating system to permit direct brazing of ceramics

    DOEpatents

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  8. Effects of CuO Content on the Wetting Behavior and Mechanical Properties of a Ag-CuO Braze for Ceramic Joining

    SciTech Connect

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2005-09-01

    A new silver-based joining technique referred to as reactive air brazing (RAB) has been recently developed for joining high temperature structural ceramic components of the type used in gas turbines, combustion engines, heat exchangers, and burners. It was found that additions of CuO to silver exhibit a tremendous effect on both the wettability and joint strength characteristics of the subsequent braze relative to polycrystalline alumina substrates. The effect is particularly significant at low CuO content, with substantial improvements in wetting observed in the 1 – 8 mol% range. The corresponding strength of the brazed polycrystalline alumina joints appears to be maximized at a copper oxide content of 8 mol%, with a maximum room temperature flexural strength approaching that of monolithic alumina. While further increases in oxide content lead to improved wetting on polycrystalline alumina, the effect on joint strength is deleterious. It appears that the formation of a continuous brittle copper-based oxide layer along the interface between the braze and alumina faying surface is responsible for the poor mechanical behavior observed in joints fabricated with higher CuO content brazes.

  9. Microstructure and Mechanical Properties of Joints in Sintered SiC Fiber-Bonded Ceramics Brazed with Ag-Cu-Ti Alloy

    SciTech Connect

    Singh, Mrityunjay; Matsunaga, Tadashi; Lin, Hua-Tay; Asthana, Rajiv; Ishikawa, Toshihiro

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{reg_sign}) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{reg_sign}). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 C and 750 C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

  10. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    SciTech Connect

    Singh, Mrityunjay; Asthana, Rajiv; Ishikawa, Toshihiro; Matsunaga, Tadashi; Lin, Hua-Tay

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  11. Coaxial Control of Aluminum and Steel Laser Brazing Processes

    NASA Astrophysics Data System (ADS)

    Frank, Sascha; Ungers, Michael; Rolser, Raphael

    Laser brazing has become firmly established as a joining process in the automotive industry. While this process offers many advantages, brazed seams also have to meet particularly high quality requirements. The challenge of creating a suitable online quality control system is magnified by the increasing use of aluminum in automotive engineering. This paper introduces recent works on the development of a system for controlling both aluminum and steel brazing processes. It also discusses some of the challenges connected to this task and discloses some of the results derived from the corresponding process analysis.

  12. Plasma Spray for Difficult-To-Braze Alloys

    NASA Technical Reports Server (NTRS)

    Brennan, A.

    1982-01-01

    Nickel plating on surfaces makes brazing easier for some alloys. Sometimes nickel plating may not be feasible because of manufacturing sequence, size of hardware, or lack of suitable source for nickel plating. Alternative surface preparation in such cases is to grit-blast surface lightly and then plasma-spray 1 1/2 to 2 mils of fine nickel powder or braze-alloy material directly on surface. Powder is sprayed from plasma gun, using argon as carrier gas to prevent oxidation of nickel or braze alloy.

  13. Brazing copper to dispersion-strengthened copper

    SciTech Connect

    Ryding, D.G.; Allen, D.; Lee, R.

    1996-08-01

    The Advanced Photon Source (APS) is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail that has been possible to date. The beam is produced by using third-generation insertion devices in a 7 GeV electron/positron storage ring that is 1100 meters in circumference. The heat load from these intense high power devices is very high and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm{sup 2}. Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop{reg_sign}, a dispersion strengthened copper, is the desired material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  14. Rene 95 brazed joint metallurgical program

    NASA Technical Reports Server (NTRS)

    Gay, C.; Givens, J.; Mastrorroco, S.; Sterman, A.

    1972-01-01

    This metallurgical program was specifically conducted for the establishment of material properties required for the design of the LF460 fan. The LF460 lift fan is an advanced 18:1 high thrust to weight single stage design. It has a turbine attached to the outer flowpath of the fan blade tip which minimizes the axial depth of the fan. Advanced lightweight attachment designs are employed in this concept to achieve minimum mass polar moments of inertia which are required for good aircraft flight response control. The design features which are unique to this advanced LF460 lift fan are the 0.010 inch thin Udimet 700 alloy integral tip turbine design, minimum weight braze attachment of the turbine to the fan blade, and the high strength and elevated temperature capability of the Rene'95 alloy for the fan blade. The data presented in this report show that the LF460 fan rotor design is feasible and that the design stresses and margins of safety were more than adequate. Prior to any production application, however, additional stress rupture/shear lap joints should be run in order to establish a firm 1200 F stress rupture curve for the CM50 braze metal.

  15. Cathodic ARC surface cleaning prior to brazing

    SciTech Connect

    Dave, V. R.; Hollis, K. J.; Castro, R. G.; Smith, F. M.; Javernick, D. A.

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  16. Braze system and method for reducing strain in a braze joint

    DOEpatents

    Cadden, Charles H.; Goods, Steven H.; Prantil, Vincent C.

    2004-05-11

    A system for joining a pair of structural members having widely differing coefficients of thermal expansion is disclosed. A mechanically "thick" foil is made by dispersing a refractory metal powder, such as molybdenum, niobium, tantalum, or tungsten into a quantity of a liquid, high expansion metal such as copper, silver, or gold, casting an ingot of the mixture, and then cutting sections of the ingot about 1 mm thick to provide the foil member. These foil members are shaped, and assembled between surfaces of structural members for joining, together with a layer of a braze alloy on either side of the foil member capable of wetting both the surfaces of the structural members and the foil. The assembled body is then heated to melt the braze alloy and join the assembled structure. The foil member subsequently absorbs the mechanical strain generated by the differential contraction of the cooling members that results from the difference in the coefficients of thermal expansion of the members.

  17. Control of vacuum induction brazing system for sealing of instrumentation feed-through

    SciTech Connect

    Sung Ho Ahn; Jintae Hong; Chang Young Joung; Ka Hae Kim; Sung Ho Heo

    2015-07-01

    The integrity of instrumentation cables is an important performance parameter in addition to the sealing performance in the brazing process. An accurate brazing control was developed for the brazing of the instrumentation feed-through in the vacuum induction brazing system in this paper. The experimental results show that the accurate brazing temperature control performance is achieved by the developed control scheme. Consequently, the sealing performances of the instrumentation feed-through and the integrities of the instrumentation cables were satisfied after brazing. (authors)

  18. Cryogenic performance of slotted brazed Rene 41 honeycomb panels

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Swegle, A. R.

    1982-01-01

    Two brazed Rene 41 honeycomb panels that would incorporate a frame element were designed, fabricated and tested. The panels were representative of the lower surface of an advanced space transportation vehicle. The first panel was a two span panel supported by a center frame and on edges parallel to it. The second panel was a two span panel supported by a center frame and on edges parallel to it. The second panel was a three span panel supported on two frames and on edges parallel to the frames. Each panel had its outer skin slotted to reduce the thermal stresses of the panel skins. The first panel was tested under simulated boost conditions that included liquid hydrogen exposure of the frame and inner skin and radiant heat to 478K on the outer skins. The first panel was tested to investigate the effect of thermal stresses in skins and core caused by the panel being restrained by a cold integral frame and to observe the effects of frost formation and possible liquid air development in and around outer skin slots.

  19. Ceramic-to-metal stator vane assembly with braze

    DOEpatents

    Chase, Donna J.; Fang, Ho T.; Irwin, Craig W.; Schienle, James L.

    1995-01-01

    A stator vane assembly for a gas turbine engine that includes a plurality of circumferentially spaced ceramic vanes, each of which has an inner and outer ceramic shroud, and a ceramic post extending from one of the shrouds, and a metallic platform having a plurality of circumferentially spaced recesses. The posts are inserted into a metallic sleeve and then brazed. The brazed sleeves are then mounted in the recesses. A method for assembling these components to form the stator assembly is also described.

  20. Reactive Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  1. Improved Assembly for Gas Shielding During Welding or Brazing

    NASA Technical Reports Server (NTRS)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  2. Active Metal Brazing of Carbon-Carbon Composites to Titanium

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Morscher, G.; Asthana, R.

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint which led to good wetting, spreading, and metallurgical bond formation via interdiffusion.

  3. 7 CFR 58.914 - Fillers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Fillers. 58.914 Section 58.914 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards, Inspections... gravity and vacuum type fillers shall be of sanitary design and all product contact surfaces, if...

  4. 7 CFR 58.914 - Fillers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Fillers. 58.914 Section 58.914 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards, Inspections... gravity and vacuum type fillers shall be of sanitary design and all product contact surfaces, if...

  5. 7 CFR 58.514 - Container fillers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Container fillers. 58.514 Section 58.514 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....514 Container fillers. Shall comply with the 3-A Sanitary Standards for Equipment for Packaging...

  6. Intumescent-ablator coatings using endothermic fillers

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R. (Inventor)

    1978-01-01

    An intumescent-ablator coating composition which contains the ammonium salt of 1,4-nitroaniline-2-sulfonic acid or 4,4 dinitrosul fanilide, a polymeric binder system and about 5 to 30% weight of an endothermic filler is reported. The filler has a decomposition temperature about or within the exothermic region of the intumescent agent.

  7. Effect of composition of titanium in silver-copper-titanium braze alloy on dissimilar laser brazing of binder-less cubic boron nitride and tungsten carbide

    NASA Astrophysics Data System (ADS)

    Sechi, Yoshihisa; Nagatsuka, Kimiaki; Nakata, Kazuhiro

    2014-08-01

    Laser brazing with Ti as an active element in silver-copper alloy braze metal has been carried out for binder-less cubic boron nitride and tungsten carbide, using silver-copper- titanium braze alloys with titanium content that varied between 0.28 mass% and 1.68 mass%. Observations of the interface using electron probe microanalysis and scanning acoustic microscopy show that efficient interface adhesion between binder-less cubic boron nitride and the silver-copper-titanium braze alloy was achieved for the braze with a titanium content of 0. 28 mass%.

  8. Microstructural and Mechanical Characterization of Actively Brazed Alumina Specimens

    SciTech Connect

    Hosking, F.M.; Cadden, C.H.; Stephens, J.J.; Glass, S.J.; Yang, N.Y.C.; Vianco, P.V.; Walker, C.A.

    1999-08-26

    Alumina (94 and 99.8% grade compositions) was brazed directly to itself with gold-based active brazing alloys (ABA's) containing vanadium additions of 1,2 and 3 weight percent. The effects of brazing conditions on the joint properties were investigated. Wetting behavior, interfacial reactions, microstructure, hermeticity and tensile strength were determined. Wetting was fair to good for the ABA and base material combinations. Microanalysis identified a discontinuous Al-V-O spinel reaction product at the alumina-braze interface. Tensile strength results for 94% alumina were uniformly good and generally not sensitive to the vanadium concentration, with tensile values of 85-105 MPa. There was more variability in the 99.8% alumina strength results, with values ranging from 25-95 MPa. The highest vanadium concentration (3 wt. %) yielded the highest joint strength for the brazed 99.8% alumina. Failures in the 99.8% alumina samples occurred at the braze-alumina interface, while the 94% alumina specimens exhibited fracture of the ceramic substrate.

  9. Reducing inadvertent alloying of metal/ceramic brazes

    SciTech Connect

    Stephens, J.J.; Hlava, P.F.

    1992-12-31

    Inadvertent alloying of Cu braze metal can compromise metal/ceramic seals. Electron microprobe analyses have quantified alloying of Cu brazes in metal/ceramic feedthroughs. Pin material and processing parameters above 1084C both affect alloying levels. Using either Kovar or Ni-plated 316L stainless steel pins limits alloying compared to Palco pins. Minimizing the time during which the braze is molten also avoids excessive alloying. The original thickness of the Ni plating on the Mo-Mn metallization of the ceramic also influences the alloying content of these brazes. Metal/ceramic brazes made with long brazing cycles, Mo-Mn metallization, and Kovar components grow a layer of Mo{sub 6}(Fe{sub 3.5}CO{sub 3.5}){sub 7} on the metallization. Layer thicknesses observed do not appear to compromise joint integrity. Ni additions of approximately 10 and 20 wt.% to Cu apparently increases the stress required for stress relaxation during cooldown. to maintain creep rates required for stress relaxation during cooldown. Relative to unalloyed Cu, this strengthening effect tends to increase as temperature is decreased.

  10. Electron Beam Welder Used to Braze Sapphire to Platinum

    NASA Technical Reports Server (NTRS)

    Forsgren, Roger C.; Vannuyen, Thomas

    1998-01-01

    A new use for electron beam brazing was recently developed by NASA Lewis Research Center's Manufacturing Engineering Division. This work was done to fabricate a fiberoptic probe (developed by Sentec Corporation) that could measure high temperatures less than 600 deg C of vibrating machinery, such as in jet engine combustion research. Under normal circumstances, a sapphire fiber would be attached to platinum by a ceramic epoxy. However, no epoxies can adhere ceramic fibers to platinum under such high temperatures and vibration. Also, since sapphire and platinum have different thermal properties, the epoxy bond is subjected to creep over time. Therefore, a new method had to be developed that would permanently and reliably attach a sapphire fiber to platinum. Brazing a sapphire fiber to a platinum shell. The fiber-optic probe assembly consists of a 0.015-in.-diameter sapphire fiber attached to a 0.25-in.-long, 0.059-in.-diameter platinum shell. Because of the small size of this assembly, electron beam brazing was chosen instead of conventional vacuum brazing. The advantage of the electron beam is that it can generate a localized heat source in a vacuum. Gold reactive braze was used to join the sapphire fiber and the platinum. Consequently, the sapphire fiber was not affected by the total heat needed to braze the components together.

  11. Sawing performance comparison of brazed and sintered diamond wires

    NASA Astrophysics Data System (ADS)

    Huang, Guoqin; Xu, Xipeng

    2013-03-01

    Great attention has been paid on fabricating diamond wire by using the brazing diamond because of its strong chemical bonding strength and controllability of grits distribution. Although several serving performances of brazed diamond wire have been reported, seldom do these studies refer to its process characteristics. Sawing performances of a brazed diamond wire are investigated and compared with those of a sintered diamond wire on a wire saw machine. The surface topographies of beads selected from the two wires are micro observed before sawing. The sawing tests are carried out in constant feed rate feeding(CFF) and constant normal force feeding(CNFF). In CFF test, sawing force, power, and the cut depths of positions on contact curve are measured. Then, coupled with the observations of beads topographies, sawing force and its ratio, relations of power against material removal rate, and contact curve linearity are compared and discussed. In CNFF test, the sawing rates of the two wires are investigated. The results indicate that the brazed wire performs with lower sawing force(less 16% of tangential force and 28% of normal force), more energy efficiency(nearly one-fifth of sawing power is saved), at a higher sawing rate (the rate is doubled) and with better contact curve linearity as compared with the sintered wire. This proposed research experimentally evaluates the sawing performances of brazed diamond wire from the aspect of process parameters, which can provide a basis for popularizing the brazed diamond wire.

  12. Environmental simulation evaluation of SSiC brazed optical mirrors

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Ma, Zhen; Chen, Jian; Chen, Zhongming; Liu, Xuejian; Huang, Zhengren

    2014-09-01

    Sintered silicon carbide (SSiC) is becoming one of the most important materials for the optical mirrors due to its excellent specific stiffness (E/ρ) and demission stability (λ/α). However, it is difficult to fabricate the monolithic structure SSiC optical mirror with demission of larger than Φ1.5m because of process limitation. Joining of SSiC segments (brazing) provide a good solution to prepare large size mirror optics. However, compared with the uniform properties of the monolithic structure SSiC optical mirror, the brazed mirror is composed of two materials (SSiC segments and brazing material), so the performance of optical grinding and reliability of brazed optical mirrors become the focus. In this paper, the Φ300mm and Φ600mm brazed optical mirrors was used to evaluate the reliability of different conditions. Three kinds of environmental simulation tests, including thermal stability, thermal circle and random vibration were carried out. The evaluation results show that the temperature and vibration has no obvious effects on the surface figure (RMS) of the brazed optical mirrors.

  13. Effects induced by the brazing thermal cycle on the structural properties of materials in steel brazed joints

    NASA Astrophysics Data System (ADS)

    Brossa, M.; Guerreschi, U.

    1988-07-01

    Specimens of AISI 316 austenitic steel, 9Cr-1Mo modified martensitic steel, and 2.25Cr-1Mo ferritic steel have been brazed in a furnace under vacuum conditions. Several thermal cycles were followed in order to investigate their influence on the final characteristics of the joints and the materials. Various kinds of high-melting Ni-based brazing alloys having properties similar to the base materials were used. The growth of the austenitic grain size was measured in order to assess its dependence on the brazing cycle of the different alloys. Metallurgical analyses were carried out and, in a few cases, repeated after the specimens underwent a second thermal cycle or destructive tests. No precipitation of carbides was observed in the base materials after the brazing cycles, confirming that the cooling rate is above the critical range.

  14. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  15. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    NASA Technical Reports Server (NTRS)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  16. Method For Brazing And Thermal Processing

    DOEpatents

    Milewski, John O.; Dave, Vivek R.; Christensen, Dane; Carpenter, II, Robert W.

    2005-07-12

    The present invention includes a method for brazing of two objects or heat treatment of one object. First, object or objects to be treated are selected and initial conditions establishing a relative geometry and material characteristics are determined. Then, a first design of an optical system for directing heat energy onto the object or objects is determined. The initial conditions and first design of the optical system are then input into a optical ray-tracing computer program. The program is then run to produce a representative output of the heat energy input distribution to the object or objects. The geometry of the object or objects, material characteristics, and optical system design are then adjusted until an desired heat input is determined.

  17. LIFE CYCLE DESIGN OF AIR INTAKE MANIFOLDS; PHASE I: 2.0 L FORD CONTOUR AIR INTAKE MANIFOLD

    EPA Science Inventory

    The project team applied the life cycle design methodology to the design analysis of three alternative air intake manifolds: a sand cast aluminum, brazed aluminum tubular, and nylon composite. The design analysis included a life cycle inventory analysis, environmental regulatory...

  18. [Cutaneous ultrasound and dermal fillers].

    PubMed

    Villegas Fernández, C; Burón Álvarez, I; Fernández-Tresguerres Centeno, A; Alfageme Roldán, F; de Cabo Francés, F

    2015-11-01

    Requests for fillers or dermatological implants have dramatically increased in dermatology consultations in the last few years, either for the correction of superficial age-related wrinkles and cutaneous creases or to increase the volume of specific areas (cheeks, lips...). Dermatologists are often the first professionals to provide these treatments. Nevertheless, in other situations, the patients have already been treated, and many of them do not know the type of material that has been implanted or may even deny previous treatment, even when evident on clinical examination. In these occasions, cutaneous ultrasound is an effective and reliable tool for the real-time diagnosis of the kind of implant that has been used, its location, and the study of its possible complications.

  19. Retort braze bonding of borsic/aluminum composite sheet to titanium

    NASA Technical Reports Server (NTRS)

    Webb, B. A.; Dolowy, J. F., Jr.

    1975-01-01

    Braze bonding studies between Borsic/aluminum composite and titanium sheet were conducted to establish acceptable brazing techniques and to assess potential joint efficiencies. Excellent braze joints were produced which exhibited joint strengths exceeding 117 MPa (17,000 psi) and which retained up to 2/3 of this strength at 589 K (600 F). Noticeable composite strength degradation resulting from the required high temperature braze cycle was found to be a problem.

  20. Cosmetic Fillers: Perspectives on the Industry.

    PubMed

    Basta, Steven L

    2015-11-01

    The cosmetic filler industry has evolved substantially over the last 30 years. The market is characterized by multiple fillers and a competitive dynamic among major aesthetics companies. Marketing in the United States and Europe has been different owing to regulatory constraints. Differences have led to more rapid growth in the European market. The US market has evolved owing to growth of major companies with multiple product portfolios and leverage in consumer promotion and aesthetics office marketing owing to scale. The evolution of the filler market will include new materials, injection techniques, and facilitation devices, and new areas of injection.

  1. Inert-gas welding and brazing enclosure fabricated from sheet plastic

    NASA Technical Reports Server (NTRS)

    Wisner, J. P.

    1965-01-01

    Custom-fabricated plastic bag maintains an inert-gas atmosphere for welding and brazing certain metals. The bag fits over part of the workpieces and the welding and brazing tools. It is also used for metal brazing and fusion plating which require an inert-gas atmosphere.

  2. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  3. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  4. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  5. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  6. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  7. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  8. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 4BA welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.51 Specification 4BA welded or brazed steel...) Cylindrical type cylinders must be of circumferentially welded or brazed construction. (b) Steel. The...

  9. 49 CFR 178.50 - Specification 4B welded or brazed steel cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4B welded or brazed steel cylinders... FOR PACKAGINGS Specifications for Cylinders § 178.50 Specification 4B welded or brazed steel cylinders. (a) Type, size, and service pressure. A DOT 4B is a welded or brazed steel cylinder with...

  10. Influence of laser power on microstructure and mechanical properties of laser welded-brazed Mg to Ni coated Ti alloys

    NASA Astrophysics Data System (ADS)

    Tan, Caiwang; Lu, Qingshuang; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai; Wang, Yang

    2017-03-01

    AZ31B Magnesium (Mg) and Ti-6Al-4V titanium (Ti) alloys with Ni coating were joined by laser welding-brazing process using AZ92 Mg based filler. The influence of laser power on microstructure and mechanical properties were investigated. Ni coating was found to significantly promote good wetting-spreading ability of molten filler on the Ti sheet. Acceptable joints without obvious defects were obtained within a relatively wide processing window. In the process metallurgical bonding was achieved by the formation of Ti3Al phase at direct irradiation zone and Al-Ni phase followed by a layer of Mg-Al-Ni ternary compound adjacent to the fusion zone at the intermediate zone. The thickness of reaction layers increased slowly with the increasing laser power. The tensile-shear test indicated that joints produced at the laser power of 1300 W reached 2387 N fracture load, representing 88.5% joint efficiency with respect to the Mg base metal. The corresponding failure occurred in the fusion zone of the Mg base metal, while joints fractured at the interface at lower/higher laser power due to the crack or excessive intermetallic compound (IMC) formation along the interface.

  11. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    NASA Astrophysics Data System (ADS)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  12. Air

    MedlinePlus

    ... do to protect yourself from dirty air . Indoor air pollution and outdoor air pollution Air can be polluted indoors and it can ... this chart to see what things cause indoor air pollution and what things cause outdoor air pollution! Indoor ...

  13. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degree} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  14. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degree] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  15. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1992-12-31

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degrees} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  16. Fabrication of large aperture SiC brazing mirror

    NASA Astrophysics Data System (ADS)

    Li, Ang; Wang, Peipei; Dong, Huiwen; Wang, Peng

    2016-10-01

    The SiC brazing mirror is the mirror whose blank is made by assembling together smaller SiC pieces with brazing technique. Using such kinds of joining techniques, people can manufacture large and complex SiC assemblies. The key technologies of fabricating and testing SiC brazing flat mirror especially for large aperture were studied. The SiC brazing flat mirror was ground by smart ultrasonic-milling machine, and then it was lapped by the lapping smart robot and measured by Coordinate Measuring Machine (CMM). After the PV of the surface below 4um, we did classic coarse polishing to the surface and studied the shape of the polishing tool which directly effects removal amount distribution. Finally, it was figured by the polishing smart robot and measured by Fizeau interferometer. We also studied the influence of machining path and removal functions of smart robots on the manufacturing results and discussed the use of abrasive in this process. At last, an example for fabricating and measuring a similar SiC brazing flat mirror with the aperture of 600 mm made by Shanghai Institute of Ceramics was given. The mirror blank consists of 6 SiC sectors and the surface was finally processed to a result of the Peak-to-Valley (PV) 150nm and Root Mean Square (RMS) 12nm.

  17. Direct use geothermal applications for brazed plate heat exchangers

    SciTech Connect

    Rafferty, K.

    1992-01-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degrees] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  18. Mechanical properties of ethylene-octene copolymer (EOC) - lignocellulosic fillers biocomposites in dependence to filler content

    NASA Astrophysics Data System (ADS)

    Zykova, Anna; Pantyukhov, Petr; Popov, Anatoly

    2016-05-01

    The mechanical properties of biocomposites based on ethylene-octene copolymer were studied. The aim of present work was to investigate the mechanical properties of composites based on ethylene-octene copolymer (EOC) in dependence to type of the filler, filler content and trade mark of EOC. Addition of fillers (wood flour or seed flax straw) decreases elongation at break and decreases unsignificantly tensile strenght of examined copolymers. Particles of filler increase the toughness of polymer chain, which leads to decline of elongation at break. Biocomposites with wood flour had higher tensile strength and elongation at break than the composites with flax straw.

  19. Epoxy coatings over latex block fillers

    SciTech Connect

    Vincent, L.D.

    1997-12-01

    Failures of polymerized epoxy coatings applied over latex/acrylic block fillers continue to plague owners of commercial buildings, particularly those with high architectural content such as condominiums, high rise offices, etc. Water treatment facilities in paper mills are especially prone to this problem. The types of failures include delamination of the topcoats, blisters in both the block fillers and the topcoats and disintegration of the block filler itself. While the problem is well known, the approach to a solution is not. A study of several coatings manufacturer`s Product Data Sheets shows a wide variance in the recommendations for what are purportedly generically equivalent block fillers. While one manufacturer might take an essentially architectural approach, another will take a heavy-duty industrial approach. To the specifying architect or engineer who has little training in the complexities of protective coating systems, this presents a dilemma. Who does he believe? What does he specify? To whom can he turn for independent advice?

  20. New Manufacturing Method for Paper filler and Fiber Material

    SciTech Connect

    Doelle, Klaus

    2011-11-22

    The study compares commercial available filler products with a new developed “Hybrid Fiber Filler Composite Material” and how main structural, optical and strength properties are affected by increasing the filler content of at least 5% over commercial values. The study consists of: (i) an overview of paper filler materials used in the paper production process, (ii) discusses the manufacturing technology of lime based filler materials for paper applications, (iii) gives an overview of new emerging paper filler technologies, (iv) discusses a filler evaluation of commercial available digital printing paper products, (v) reports from a detailed handsheet study and 12” pilot plant paper machine trial runs with the new Hybrid Fiber Filler Composite Material, and (vi) evaluates and compares commercial filler products and the new Hybrid Fiber Filler Composite Material with a life cycle analyses that explains manufacturing, economic and environmental benefits as they are applied to uncoated digital printing papers.

  1. Microstructures of beta-titanium orthodontic wires joined by infrared brazing.

    PubMed

    Iijima, Masahiro; Brantley, William A; Kawashima, Isao; Baba, Naoki; Alapati, Satish B; Yuasa, Toshihiro; Ohno, Hiroki; Mizoguchi, Itaru

    2006-10-01

    The microstructures and interdiffusion in brazed beta-titanium orthodontic wires were investigated by scanning electron microscopy and electron probe microanalysis, respectively. Beta-titanium wire (Ti-11Mo-6Zr-4Sn) with cross-section dimensions of 0.032 in. x 0.032 in., titanium-based braze alloy (Ti-30Ni-20Cu), and silver-based braze alloy (Ag-22Cu-17Zn-5Sn) were selected for the study. Brazing was performed using infrared radiation (RS-1) under an argon atmosphere. Specimens were etched with two solutions (2.5% HF + 2.5% HNO(3) + 95% H(2)O; 25% HN(4)OH + 30% H(2)O(2) + 45%H(2)O). It was found that the silver-based braze alloy has a eutectic structure. In the diffusion layer between the beta-titanium wire and this silver-based braze alloy, Cu and Ti were enriched on the wire side, and Sn and Ti were enriched on the braze alloy side. The titanium-based braze alloy has a dendritic structure. Beta-titanium wire specimens brazed with the titanium-based braze alloy had a thicker intermediate area compared to the silver alloy; Ti in the diffusion layer had an irregular concentration gradient, and the braze alloy side had higher Ti concentration. The original microstructure of the beta-titanium wire was not altered with the use of either braze alloy. Infrared brazing of beta-titanium orthodontic wire is acceptable for clinical use, since the wire microstructure did not deteriorate with either the titanium-based or silver-based braze alloy. The differing microstructures of the joint regions for the two braze alloys suggest that the joint strengths may also differ.

  2. Radioisotope tracer studies in the NASA Skylab ethothermic brazing experiment M-552

    NASA Technical Reports Server (NTRS)

    Braski, D. N.; Adair, H. L.; Kobisk, E. H.

    1974-01-01

    The first use of radioisotope tracer for mapping flow patterns during brazing of metal components in a space environment (near-zero gravity) proved successful. A nickel ferrule was brazed to a nickel tube with Lithobraze BT (71.8% Ag, 28% Cu, 0.2% Li) which contained a trace amount of radioactive Ag-110. Mapping of the flow of the braze alloy in the annulus formed between the tube and the concentric ferrule was determined by counting the radiation intensity as a function of position in the braze joint. Significant information concerning the thermal history of the braze was determined.

  3. A review of oxide, silicon nitride, and silicon carbide brazing

    SciTech Connect

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed.

  4. Development of Al sbnd Ge base rheocast brazing alloys

    NASA Astrophysics Data System (ADS)

    Saint-Antonin, F.; Suéry, M.; Meneses, P.; Le Marois, G.; Moret, F.

    1996-10-01

    This study concerns the development of an aluminium—germanium rheocast brazing alloy able to join replaceable sacrificial protections onto permanently cooled substrates in the ITER divertor. The rheocast alloy must be solid at the in-service temperature (up to 350°C) and semi-solid, with a viscosity close to that of grease, in a wide range of temperature above: this last property will allow the in-situ replacement of the sacrificial components even on vertical surfaces. This paper describes the fabrication route of the rheocast and reports the mechanical characterisation both up to 400°C and in the semi-solid region. Moreover, the brazing process has been optimized to obtain sound joints. The surface, mechanical resistance and thermal stability of the Al sbnd Ge/Cu joint are presented. Successive brazing tests have been performed to show the feasibility to sacrificial parts removal and replacement.

  5. Joining a Ni-based creep-resistant (ODS) alloy by brazing

    NASA Astrophysics Data System (ADS)

    Bucklow, I. A.

    Joints are produced in a fine-grained Ni oxide-dispersion-strengthened (ODS) alloy by means of brazing alloys with and without boron, and the resulting joints are studied mechanographically. The brazing alloys employed are either sputtered coatings or foils, and brazing is conducted in a vacuum for approximately two hours. The resulting joints are examined during the process by mass spectrometry and afterwards by means of metallographic observation following etching in glyceregia. Premature and uncontrolled recrystallization of the parent metal is noted in the samples brazed with alloys obtaining boron. The 2-micron braze coating used minimize second-phase formation and dispersoid agglomerations, and the 25-micron brazing foils lead to high porosity and dispersoid aggregation due to excessive melting. Recrystallization of the parent metal near brazing zones is concluded to be undesirable although is does not necessarily influence the quality of the joint.

  6. Computational simulations and experimental validation of a furnace brazing process

    SciTech Connect

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  7. Passive Cooling Enabled by Polymer Composite Coating: Dependence on Filler, Filler Size and Coating Thickness

    NASA Astrophysics Data System (ADS)

    Shao, Yue; Shi, Frank G.

    2017-02-01

    The effective passive radiation cooling that is enabled by silicone-based composites is investigated for its dependence on coating thickness and filler size in the range of nanometers to micrometers. It is established, contrary to prior reports, that the effective passive radiation cooling does not exhibit a filler size dependence, i.e., there is no optimal size at which a maximum cooling would be reached. However, the apparent cooling effect is filler type dependent and among the fillers investigated, Al2O3 exhibits the best apparent cooling effect. In addition, the apparent cooling effect is dependent on coating thickness: the thickness dependence is non-monotonic, and the maximum cooling occurs at an optimal thickness of 70 μm, regardless of filler type. Potential significant implications of the findings are also discussed.

  8. Braze alloy holds bonding strength over wide temperature range

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Copper-based quaternary alloys of the solid solution type is used for vacuum furnace brazing of large stainless steel components at a maximum temperature of 1975 deg F. The alloy has high bonding strength and good ductility over a temperature range extending from the cryogenic region to approximately 800 deg F.

  9. Coating method enables low-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Seaman, F. D.

    1965-01-01

    Gold coated stainless steel tubes containing insulated electrical conductors are brazed at a low temperature to a copper coated stainless steel sealing block with a gold-copper eutectic. This produces an effective seal without using flux or damaging the electrical conductors.

  10. Low-energy gamma ray inspection of brazed aluminum joints

    NASA Technical Reports Server (NTRS)

    Brown, J. A.

    1967-01-01

    Americium 241 serves as a suitable radioisotope /gamma ray source/ and exposure probe for radiographic inspection of brazed aluminum joints in areas of limited accessibility. The powdered isotope is contained in a sealed capsule mounted at the end of a spring-loaded pushrod in the probe assembly.

  11. Temporal fossa defects: techniques for injecting hyaluronic acid filler and complications after hyaluronic acid filler injection.

    PubMed

    Juhász, Margit Lai Wun; Marmur, Ellen S

    2015-09-01

    Facial changes with aging include thinning of the epidermis, loss of skin elasticity, atrophy of muscle, and subcutaneous fat and bony changes, all which result in a loss of volume. As temporal bones become more concave, and the temporalis atrophies and the temporal fat pad decreases, volume loss leads to an undesirable, gaunt appearance. By altering the temporal fossa and upper face with hyaluronic acid filler, those whose specialty is injecting filler can achieve a balanced and more youthful facial structure. Many techniques have been described to inject filler into the fossa including a "fanned" pattern of injections, highly diluted filler injection, and the method we describe using a three-injection approach. Complications of filler in the temporal fossa include bruising, tenderness, swelling, Tyndall effect, overcorrection, and chewing discomfort. Although rare, more serious complications include infection, foreign body granuloma, intravascular necrosis, and blindness due to embolization into the ophthalmic artery. Using reversible hyaluronic acid fillers, hyaluronidase can be used to relieve any discomfort felt by the patient. Injectors must be aware of the complications that may occur and provide treatment readily to avoid morbidities associated with filler injection into this sensitive area.

  12. Elemental composition of brazing alloys in metallic orthodontic brackets.

    PubMed

    Zinelis, Spiros; Annousaki, Olga; Eliades, Theodore; Makou, Margarita

    2004-06-01

    The aim of this study was to assess the elemental composition of the brazing alloy of representative orthodontic brackets. The brackets examined were Gemini (3M, Unitec, Monrovia, Calif), MicroLoc (GAC, Bohemia, NY), OptiMESHxrt (Ormco, Glendora, Calif), and Ultratrim (Dentarum, Ispringen, Germany). Four metallic brackets for each brand were embedded in epoxy resin and after metallographic grinding and polishing were cleaned in a water ultrasonic bath. Scanning electron microscopy and energy-dispersive x-ray microanalysis (EDS) were used to assess the quantitative composition of the brazing alloy. Four EDS spectra were collected for each brazing alloy, and the mean value and standard deviation for the concentration of each element were calculated. The elemental composition of the brazing alloys was determined as follows (percent weight): Gemini: Ni = 83.98 +/- 1.02, Si = 6.46 +/- 0.37, Fe = 5.90 +/- 0.93, Cr = 3.52 +/- 0.34; MicroLoc: Ag = 42.82 +/- 0.18, Au = 32.14 +/- 0.65, Cu = 24.53 +/- 0.26, Mg = 1.12 +/- 0.33; OptiMESHxrt: Au = 67.79 +/- 0.97, Fe = 15.69 +/- 0.29, Ni = 13.01 +/- 0.93, Cr = 4.01 +/- 0.35; Ultratrim: Ag = 87.97 +/- 0.33, Cu = 10.51 +/- 0.45, Mg = 1.29 +/- 0.63, Zn = 1.13 +/- 0.24. The findings of this study showed that different brazing materials were used for the different brands, and thus different performances are expected during intraoral exposure; potential effects on the biological properties also are discussed.

  13. Thermal pretreatment of silica composite filler materials

    PubMed Central

    Wan, Quan; Ramsey, Christopher

    2010-01-01

    Three different silica filler materials were thermally treated in order to effect dehydration, dehydroxylation, and rehydroxylation. Samples were characterized by thermogravimetry (TG), pycnometry, elemental analysis, and scanning electron microscopy (SEM). For all fillers, our results indicate incremental removal of silanol groups at higher heating temperatures and irreversible dehydroxylation at over 673 K. To remove the organic content and maintain adequate silanol density for subsequent silanization on Stöber-type silica, we suggest heating at 673 K followed by overnight boiling in water. PMID:20445821

  14. High-Temperature Insulating Gap Filler

    NASA Technical Reports Server (NTRS)

    Toombs, Gordon R.; Oyoung, Kevin K.; Stevens, Everett G.

    1991-01-01

    New inorganic, ceramic filler for gaps between refractory ceramic tiles offers high resistance to heat and erosion. Consists of ceramic-fiber fabric precoated with silica and further coated with silica containing small amount of silicon carbide powder to increase thermal emittance. Developed as replacement for organic filler used on thermal-protection system of Space Shuttle. Promises to serve for many missions and to reduce cost and delay of refurbishing aerospace craft. Used as sealing material in furnaces or as heat shield for sensitive components in automobiles, aircraft, and home appliances.

  15. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    NASA Astrophysics Data System (ADS)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  16. The filler revolution: a six-year retrospective.

    PubMed

    Wesley, Naissan O; Dover, Jeffrey S

    2009-10-01

    There are currently more than 20 FDA-approved fillers in the United States (U.S.), noteworthy considering that it was only six years ago that the first hyaluronic acid filler was approved. The pace of development of filler substances in the last few years has been extremely rapid. The authors review the development, advantages, and disadvantages of fillers currently available in the U.S.

  17. Evaluation of Superplastic Forming and Weld-brazing for Fabrication of Titanium Compression Panels

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Bales, T. T.; Davis, R. C.

    1985-01-01

    The two titanium processing procedures, superplastic forming and weld brazing, are successfully combined to fabricate titanium skin stiffened structural panels. Stiffeners with complex shapes are superplastically formed using simple tooling. These stiffeners are formed to the desired configuration and required no additional sizing or shaping following removal from the mold. The weld brazing process by which the stiffeners are attached to the skins utilize spot welds to maintain alignment and no additional tooling is required for brazing. The superplastic formed/weld brazed panels having complex shaped stiffeners develop up to 60 percent higher buckling strengths than panels with conventional shaped stiffeners. The superplastic forming/weld brazing process is successfully scaled up to fabricate full size panels having multiple stiffeners. The superplastic forming/weld brazing process is also successfully refined to show its potential for fabricating multiple stiffener compression panels employing unique stiffener configurations for improved structural efficiency.

  18. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    NASA Astrophysics Data System (ADS)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  19. 14 CFR 23.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Fuel tank filler connection. 23.973 Section... AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Powerplant Fuel System § 23.973 Fuel tank filler connection. (a) Each fuel tank filler connection must be marked as prescribed...

  20. 14 CFR 27.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 27.973 Section... AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Powerplant Fuel System § 27.973 Fuel tank filler connection. (a) Each fuel tank filler connection must prevent the entrance of fuel into any part of...

  1. 14 CFR 23.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 23.973 Section... AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Powerplant Fuel System § 23.973 Fuel tank filler connection. (a) Each fuel tank filler connection must be marked as prescribed...

  2. 14 CFR 25.973 - Fuel tank filler connection.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Fuel tank filler connection. 25.973 Section... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Fuel System § 25.973 Fuel tank filler connection. Each fuel tank filler connection must prevent the entrance of fuel into any part of the...

  3. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  4. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  5. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  6. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  7. 46 CFR 57.02-5 - Filler metals.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Filler metals. 57.02-5 Section 57.02-5 Shipping COAST... Requirements § 57.02-5 Filler metals. (a) Except as provided for in paragraph (b) of this section, when filler metal is used in a welded fabrication that is required to meet the requirements of this part the...

  8. Process for recovering filler from polymer

    DOEpatents

    Smith, Maurice L.; Smith, Robert M.

    1978-01-01

    This disclosure relates to a process for recovering filler material from a polymeric matrix by reacting the matrix at an elevated temperature in a gas atmosphere with a controlled oxidizing potential and thereafter separating and cleaning the residue from the reaction mixture.

  9. High Temperature Filler for Tile Gaps

    NASA Technical Reports Server (NTRS)

    Holt, J. W.; Wang, D. S.

    1983-01-01

    Gaps between ceramic tiles filled with ceramic-coated fabric that withstands temperatures as high as 2,000 degrees F (1,300 degrees C). Reusable high-temperature gap filler is made of fabric coated with ceramic slurry and bonded in place with room-temperature-vulcanized adhesive. Procedure used in kilns and furnaces.

  10. Highly reliable field electron emitters produced from reproducible damage-free carbon nanotube composite pastes with optimal inorganic fillers

    NASA Astrophysics Data System (ADS)

    Kim, Jae-Woo; Jeong, Jin-Woo; Kang, Jun-Tae; Choi, Sungyoul; Ahn, Seungjoon; Song, Yoon-Ho

    2014-02-01

    Highly reliable field electron emitters were developed using a formulation for reproducible damage-free carbon nanotube (CNT) composite pastes with optimal inorganic fillers and a ball-milling method. We carefully controlled the ball-milling sequence and time to avoid any damage to the CNTs, which incorporated fillers that were fully dispersed as paste constituents. The field electron emitters fabricated by printing the CNT pastes were found to exhibit almost perfect adhesion of the CNT emitters to the cathode, along with good uniformity and reproducibility. A high field enhancement factor of around 10 000 was achieved from the CNT field emitters developed. By selecting nano-sized metal alloys and oxides and using the same formulation sequence, we also developed reliable field emitters that could survive high-temperature post processing. These field emitters had high durability to post vacuum annealing at 950 °C, guaranteeing survival of the brazing process used in the sealing of field emission x-ray tubes. We evaluated the field emitters in a triode configuration in the harsh environment of a tiny vacuum-sealed vessel and observed very reliable operation for 30 h at a high current density of 350 mA cm-2. The CNT pastes and related field emitters that were developed could be usefully applied in reliable field emission devices.

  11. Highly reliable field electron emitters produced from reproducible damage-free carbon nanotube composite pastes with optimal inorganic fillers.

    PubMed

    Kim, Jae-Woo; Jeong, Jin-Woo; Kang, Jun-Tae; Choi, Sungyoul; Ahn, Seungjoon; Song, Yoon-Ho

    2014-02-14

    Highly reliable field electron emitters were developed using a formulation for reproducible damage-free carbon nanotube (CNT) composite pastes with optimal inorganic fillers and a ball-milling method. We carefully controlled the ball-milling sequence and time to avoid any damage to the CNTs, which incorporated fillers that were fully dispersed as paste constituents. The field electron emitters fabricated by printing the CNT pastes were found to exhibit almost perfect adhesion of the CNT emitters to the cathode, along with good uniformity and reproducibility. A high field enhancement factor of around 10,000 was achieved from the CNT field emitters developed. By selecting nano-sized metal alloys and oxides and using the same formulation sequence, we also developed reliable field emitters that could survive high-temperature post processing. These field emitters had high durability to post vacuum annealing at 950 °C, guaranteeing survival of the brazing process used in the sealing of field emission x-ray tubes. We evaluated the field emitters in a triode configuration in the harsh environment of a tiny vacuum-sealed vessel and observed very reliable operation for 30 h at a high current density of 350 mA cm(-2). The CNT pastes and related field emitters that were developed could be usefully applied in reliable field emission devices.

  12. Thermally conductive polyamide 6/carbon filler composites based on a hybrid filler system

    PubMed Central

    Ha, Sung Min; Kwon, O Hwan; Oh, Yu Gyeong; Kim, Yong Seok; Lee, Sung-Goo; Won, Jong Chan; Cho, Kwang Soo; Kim, Byoung Gak; Yoo, Youngjae

    2015-01-01

    We explored the use of a hybrid filler consisting of graphite nanoplatelets (GNPs) and single walled carbon nanotubes (SWCNTs) in a polyamide 6 (PA 6) matrix. The composites containing PA 6, powdered GNP, and SWCNT were melt-processed and the effect of filler content in the single filler and hybrid filler systems on the thermal conductivity of the composites was examined. The thermal diffusivities of the composites were measured by the standard laser flash method. Composites containing the hybrid filler system showed enhanced thermal conductivity with values as high as 8.8 W (m · K)−1, which is a 35-fold increase compared to the thermal conductivity of pure PA 6. Thermographic images of heat conduction and heat release behaviors were consistent with the thermal conductivity results, and showed rapid temperature jumps and drops, respectively, for the composites. A composite model based on the Lewis–Nielsen theory was developed to treat GNP and SWCNT as two separate types of fillers. Two approaches, the additive and multiplicative approaches, give rather good quantitative agreement between the predicted values of thermal conductivity and those measured experimentally. PMID:27877843

  13. Thermally conductive polyamide 6/carbon filler composites based on a hybrid filler system.

    PubMed

    Ha, Sung Min; Kwon, O Hwan; Oh, Yu Gyeong; Kim, Yong Seok; Lee, Sung-Goo; Won, Jong Chan; Cho, Kwang Soo; Kim, Byoung Gak; Yoo, Youngjae

    2015-12-01

    We explored the use of a hybrid filler consisting of graphite nanoplatelets (GNPs) and single walled carbon nanotubes (SWCNTs) in a polyamide 6 (PA 6) matrix. The composites containing PA 6, powdered GNP, and SWCNT were melt-processed and the effect of filler content in the single filler and hybrid filler systems on the thermal conductivity of the composites was examined. The thermal diffusivities of the composites were measured by the standard laser flash method. Composites containing the hybrid filler system showed enhanced thermal conductivity with values as high as 8.8 W (m · K)(-1), which is a 35-fold increase compared to the thermal conductivity of pure PA 6. Thermographic images of heat conduction and heat release behaviors were consistent with the thermal conductivity results, and showed rapid temperature jumps and drops, respectively, for the composites. A composite model based on the Lewis-Nielsen theory was developed to treat GNP and SWCNT as two separate types of fillers. Two approaches, the additive and multiplicative approaches, give rather good quantitative agreement between the predicted values of thermal conductivity and those measured experimentally.

  14. Chemical interaction of polyethylene matrix with vegetable fillers in biocomposites

    NASA Astrophysics Data System (ADS)

    Pantyukhov, Petr; Monakhova, Tatiana; Popov, Anatoly; Zykova, Anna

    2016-05-01

    The paper studies the diffusion of low molecular weight components from vegetable fillers into polyethylene matrix during the preparation of biocomposites. In order to identify the diffusible substances a model experiment used where the hexadecane acted as a model of polyethylene. It was determined that polyphenolic compounds and chlorophyll penetrate from vegetable fillers to hexadecane to the maximum extent. There was found a correlation between the amount of polyphenolic compounds diffusible from the fillers to hexadecane and thermal oxidation kinetics of real biocomposites based on polyethylene and vegetable fillers. Thus, it has been assumed the diffusion of polyphenols and chlorophyll from vegetable fillers into polyethylene matrix during the preparation of biocomposites.

  15. New hermetic sealing material for vacuum brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  16. Effects of service environments on aluminum-brazed titanium (ABTi)

    NASA Technical Reports Server (NTRS)

    Cotton, W. L.

    1978-01-01

    Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

  17. Separation and Sealing of a Sample Container Using Brazing

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Rivellini, Tommaso P.; Wincentsen, James E.; Gershman, Robert

    2007-01-01

    A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a dirty environment that may include a biological and/or chemical hazard; (2) sealing a lid onto the inner part of the container to hermetically enclose the sample; (3) separating the resulting hermetic container from the dirty environment; and (4) bringing that hermetic container, without any biological or chemical contamination of its outer surface, into a clean environment. The process is denoted S(exp 3)B (separation, seaming, and sealing using brazing) because sealing of the sample into the hermetic container, separating the container from the dirty environment, and bringing the container with a clean outer surface into the clean environment are all accomplished simultaneously with a brazing operation.

  18. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  19. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  20. Brazing SiC/SiC Composites to Metals

    NASA Technical Reports Server (NTRS)

    Steffier, Wayne S.

    2004-01-01

    Experiments have shown that active brazing alloys (ABAs) can be used to join SiC/SiC composite materials to metals, with bond strengths sufficient for some structural applications. The SiC/SiC composite coupons used in the experiments were made from polymerbased SiC fiber preforms that were chemical-vapor-infiltrated with SiC to form SiC matrices. Some of the metal coupons used in the experiments were made from 304 stainless steel; others were made from oxygen-free, high-conductivity copper. Three ABAs were chosen for the experiments: two were chosen randomly from among a number of ABAs that were on hand at the time; the third ABA was chosen because its titanium content (1.25 percent) is less than those of the other two ABAs (1.75 and 4.5 percent, respectively) and it was desired to evaluate the effect of reducing the titanium content, as described below. The characteristics of ABAs that are considered to be beneficial for the purpose of joining SiC/SiC to metal include wettability, reactivity, and adhesion to SiC-based ceramics. Prior to further development, it was verified that the three chosen ABAs have these characteristics. For each ABA, suitable vacuum brazing process conditions were established empirically by producing a series of (SiC/SiC)/ABA wetting samples. These samples were then sectioned and subjected to scanning electron microscopy (SEM) and energy-dispersive x-ray spectrometry (EDS) for analysis of their microstructures and compositions. Specimens for destructive mechanical tests were fabricated by brazing of lap joints between SiC/SiC coupons 1/8-in. (.3.2- mm) thick and, variously, stainless steel or copper tabs. The results of destructive mechanical tests and the SEM/EDS analysis were used to guide the development of a viable method of brazing the affected materials.

  1. Mechanistic understanding of aerosol emissions from a brazing operation.

    PubMed

    Zimmer, A T; Biswas, P

    2000-01-01

    Welding operations produce gaseous and aerosol by-products that can have adverse health effects. A laboratory furnace study was conducted to aid understanding of the chemical and aerosol behavior of a widely used, self-fluxing brazing alloy (89% Cu, 6% Ag, 5% P) that is also used with a supplemental fluxing compound to prevent oxidation at the molten metal surface. The results indicate that the aerosols generated by the alloy are transient (produced over a short duration of time) and are associated with mass transfer of phosphorus species from the molten metal surface to the surrounding gas. In contrast, when the alloy was used in conjunction with the supplemental fluxing compound, a relatively nontransient, submicron-size aerosol was generated that was several orders of magnitude higher in concentration. Thermodynamic equilibrium analysis suggests that fluoride (a major constituent in the fluxing compound) played a significant role in reacting with the brazing alloy metals to form gas phase metal fluoride compounds that had high vapor pressures when compared with their elemental or oxide forms. As these metal-fluoride vapors cooled, submicron-size particles were formed mainly through nucleation and condensation growth processes. In addition, the equilibrium results revealed the potential formation of severe pulmonary irritants (HF and BF3) from heating the supplemental fluxing compound. These results demonstrated the importance of fluxing compounds in the formation of brazing fumes, and suggest that fluxing compounds could be selected that serve their metallurgical intention and suppress the formation of aerosols.

  2. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    NASA Astrophysics Data System (ADS)

    Yadav, D. P.; Kaul, R.; Ram Sankar, P.; Kak, A.; Ganesh, P.; Shiroman, R.; Singh, R.; Singh, A. P.; Tiwari, P.; Abhinandan, L.; Kukreja, L. M.; Shukla, S. K.

    2012-11-01

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  3. Use of filler materials to aid spent nuclear fuel dry storage

    SciTech Connect

    Anderson, K.J.

    1981-09-01

    The use of filler materials (also known as stabilizer or encapsulating materials) was investigated in conjunction with the dry storage of irradiated light water reactor (LWR) fuel. The results of this investigation appear to be equally valid for the wet storage of fuel. The need for encapsulation and suitable techniques for closing was also investigated. Various materials were reviewed (including solids, liquids, and gases) which were assumed to fill the void areas within a storage can containing either intact or disassembled spent fuel. Materials were reviewed and compared on the basis of cost, thermal characteristics, and overall suitability in the proposed environment. A thermal analysis was conducted to yield maximum centerline and surface temperatures of a design basis fuel encapsulated within various filler materials. In general, air was found to be the most likely choice as a filler material for the dry storage of spent fuel. The choice of any other filler material would probably be based on a desire, or need, to maximize specific selection criteria, such as surface temperatures, criticality safety, or confinement.

  4. Effect of Ni-P alloy coating on microstructures and properties of vacuum brazed joints of SiCp/Al composites

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Gao, Zeng; Cheng, Dongfeng; Xu, Dongxia; Niu, Jitai

    2017-03-01

    Compared without electroless Ni-P alloy coating on the SiCp/Al composites, the paper describes the effect of Ni-P deposited layer on the microstructure evolution, shear strength, airtightness and fracture behavior of vacuum brazed joints. Void free and compact reaction layers along the 6063Al/Ni-P deposited layer/filler metal interfaces indicated that the joints exhibit high airtightness with He-leakage less than 2.0 × 10‑8 Pa ṡm3/s. Energy Dispersive X-ray Spectroscopy (EDS) analysis showed that the reaction layers mainly included brittle Al-Ni and Al-Cu-Ni intermetallics, where fracture occurred in priority and the shear strength was less than 90 MPa. However, without Ni-P alloy coating, sound joints with high shear strength of 100.1 MPa but low airtightness with He-leakage higher than 1.45 × 10‑7Pa ṡm3/s were also obtained at 590∘C for soaking time of 30 min. In this case, a few holes that occurred along the filler metal/SiC particle interface significantly decreased the compactness of the joints. Therefore, according to the requirements in practical applications, suitable choice was provided in this research.

  5. Technical Considerations for Filler and Neuromodulator Refinements

    PubMed Central

    Wilson, Anthony J.; Chang, Brian L.; Percec, Ivona

    2016-01-01

    Background: The toolbox for cosmetic practitioners is growing at an unprecedented rate. There are novel products every year and expanding off-label indications for neurotoxin and soft-tissue filler applications. Consequently, aesthetic physicians are increasingly challenged by the task of selecting the most appropriate products and techniques to achieve optimal patient outcomes. Methods: We employed a PubMed literature search of facial injectables from the past 10 years (2005–2015), with emphasis on those articles embracing evidence-based medicine. We evaluated the scientific background of every product and the physicochemical properties that make each one ideal for specific indications. The 2 senior authors provide commentary regarding their clinical experience with specific technical refinements of neuromodulators and soft-tissue fillers. Results: Neurotoxins and fillers are characterized by unique physical characteristics that distinguish each product. This results in subtle but important differences in their clinical applications. Specific indications and recommendations for the use of the various neurotoxins and soft-tissue fillers are reviewed. The discussion highlights refinements in combination treatments and product physical modifications, according to specific treatment zones. Conclusions: The field of facial aesthetics has evolved dramatically, mostly secondary to our increased understanding of 3-dimensional structural volume restoration. Our work reviews Food and Drug Administration–approved injectables. In addition, we describe how to modify products to fulfill specific indications such as treatment of the mid face, décolletage, hands, and periorbital regions. Although we cannot directly evaluate the duration or exact physical properties of blended products, we argue that “product customization” is safe and provides natural results with excellent patient outcomes. PMID:28018778

  6. Influence of Zn Coating on Interfacial Reactions and Mechanical Properties During Laser Welding-Brazing of Mg to Steel

    NASA Astrophysics Data System (ADS)

    Li, Liqun; Tan, Caiwang; Chen, Yanbin; Guo, Wei; Hu, Xinbin

    2012-12-01

    To investigate the influence of Zn coating on the joining of magnesium alloy AZ31 to Zn-coated steel, dissimilar metal joining both with and without Zn coating was performed by the laser welding-brazing (LWB) process. Welding characteristics including joint appearance, identification of interfacial reaction layers, and mechanical properties were comparatively studied. The results indicated that the presence of Zn coating promoted the wetting of liquid filler wire on the steel substrate. Heterogeneous interfacial reaction layers formed along the interface between the Mg alloy and Zn-coated steel, whereas no distinct reaction layer and increased concentration of Al were identified at the interface between the Mg alloy and noncoated steel. The maximum tensile-shear strength of Mg/steel lap joint with Zn coating reached 180 N/mm, which was slightly higher than that achieved without Zn coating (160 N/mm). Failure of joint in both cases occurred at the interface; however, the fracture mode was found to differ. For Zn-coated steel, the crack propagated along the Mg-Zn reaction layer and Fe-Al phase, with little Mg-Zn reaction phases remaining on the steel side. As for noncoated steel, some remnants of the seam adhered to the steel substrate.

  7. Stable, Thermally Conductive Fillers for Bolted Joints

    NASA Technical Reports Server (NTRS)

    LeVesque, Raymond J., II; Jones, Cherie A.; Babel, Henry W.

    2003-01-01

    A commercial structural epoxy [Super Koropon (or equivalent)] has been found to be a suitable filler material for bolted joints that are required to have large thermal conductances. The contact area of such a joint can be less than 1 percent of the apparent joint area, the exact value depending on the roughnesses of the mating surfaces. By occupying the valleys between contact peaks, the filler widens the effective cross section for thermal conduction. In comparison with prior thermal joint-filler materials, the present epoxy offers advantages of stability, ease of application, and -- as a byproduct of its stability -- lasting protection against corrosion. Moreover, unlike silicone greases that have been used previously, this epoxy does not migrate to contaminate adjacent surfaces. Because this epoxy in its uncured state wets metal joint surfaces and has low viscosity, it readily flows to fill the gaps between the mating surfaces: these characteristics affect the overall thermal conductance of the joint more than does the bulk thermal conductivity of the epoxy, which is not exceptional. The thermal conductances of metal-to-metal joints containing this epoxy were found to range between 5 and 8 times those of unfilled joints.

  8. Bio-inspired Fillers for Mechanical Enhancement

    NASA Astrophysics Data System (ADS)

    Korley, Lashanda

    2012-02-01

    An examination of natural materials has offered a new perspective on the development of multi-functional materials with enhanced mechanical properties. One important lesson from nature is the utilization of composite structures to impart improved mechanical behavior and enhanced functionality using nanofillers. A relatively unexplored expansion of this bio-inspired, nanoscale filler approach to high performance materials is the incorporation of responsive, multi-functional reinforcing elements in polymeric composites with the goal of combining superior mechanical behavior that can be tuned with additional functionality, such as sensing and bioactivity. One approach is the use of self-assembling small molecules that form uniform, one-dimensional nanostructures as an emerging class of filler components. Another pathway toward mechanical enhancement is the incorporation of stimuli-responsive and high-modulus electrospun nanofibers. We have probed the utilization of high-aspect ratio, self-assembled small molecules and responsive electrospun nanofibers as all-organic nanofillers to achieve significant modulus changes within elastomeric matrices. The influence of matrix-filler interactions and the role of hierarchical organization in these nature-inspired composites will be discussed. Potential applications in barrier technology and drug delivery have also been explored.

  9. Recent experience in the fabrication and brazing of ceramic beam tubes for kicker magnets at FNAL

    SciTech Connect

    Ader, C.R.; Jensen, C.; Reilly, R.; Snee, D.; Wilson, J.H.; /Fermilab

    2008-06-01

    Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil (titanium/incusil) alloy brazing material are stacked in the furnace and then brazed in the furnace at 1000 C. The ceramic specified is 99.8% Alumina, Al{sub 2}O{sub 3}, a strong recrystallized high-alumina fabricated by slip casting. Recent experience at Fermilab with the fabrication and brazing of these tubes has brought to light numerous problems including tube breakage and cracking and also the difficulty of brazing the tube to produce a leak-tight joint. These problems may be due to the ceramic quality, voids in the ceramic, thinness of the wall, and micro-cracks in the ends which make it difficult to braze because it cannot fill tiny surface cracks which are caused by grain pullout during the cutting process. Solutions which are being investigated include lapping the ends of the tubes before brazing to eliminate the micro-cracks and also metallization of the tubes.

  10. Strength and structure of furnace-brazed joints between aluminum and stainless steel

    SciTech Connect

    Roulin, M.; Karadeniz, G.; Mortensen, A.; Luster, J.W.

    1999-05-01

    The structure and shear strength of brazed joints of aluminum to stainless steel are studied using a modification of the double lap joint configuration, which allows mechanical testing and joint microstructure examination on the same test piece. It is found that during furnace brazing of such joints at 600 C, using an Al-Si eutectic brazing alloy, the interfacial zone between the aluminum-rich braze and the stainless steel substrate features two intermetallic layers. The first is formed in the initial instants of the process and features an overall composition similar to that of the compound FeSiAl{sub 5}. The second appears after a 10-min hold time at the brazing temperature, and features an overall composition that parallels the FeAl{sub 3} intermetallic. Both layers are, however, more complex in structure than is suggested by these stoichiometric relations. The shear strength of the braze peaks at 21 MPa after a 10-min hold time at the brazing temperature. This peak is associated with nucleation of the second intermetallic layer, which is shown to fragilize the joint significantly. The presence of silicon in the brazing alloy would also seem to be beneficial by retarding formation of this second, more fragile Fe-Al intermetallic layer; however, more work is needed to substantiate this tentative conclusion.

  11. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    NASA Astrophysics Data System (ADS)

    Zhang, Yuxuan; Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David; Zhu, Wenzhong

    2014-11-01

    In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  12. Interfacial segregation of Ti in the brazing of diamond grits onto a steel substrate using a Cu-Sn-Ti brazing alloy

    NASA Astrophysics Data System (ADS)

    Li, Wen-Chung; Lin, Shun-Tian; Liang, Cheng

    2002-07-01

    Diamond grits were brazed onto a steel substrate using a prealloyed Cu-10Sn-15Ti (wt pct) brazing alloy at 925 °C and 1050 °C. Due to the relatively high concentration of Ti in the brazing alloy, the braze matrix exhibited a composite structure, composed of β-(Cu,Sn), a Cu-based solid solution, and various intermetallic compounds with different morphologies. The reaction of Ti with diamond yielded a continuous TiC layer on the surfaces of the diamond grits. On top of the TiC growth front, an intermetallic compound, composed of Sn and Ti, nucleated and grew into a randomly interwoven fine lacey structure. An interfacial structure developed as the interwoven fine lacey phase was semicoherently bonded to the TiC layer, with the Cu-based braze matrix filling its interstices. The thickness of such a composite layer was increased linearly with the square root of isothermal holding time at 925 °C, complying with the law of a diffusion-controlled process. However, at 1050 °C, the segregation behavior of Ti and Sn to the interfaces between the TiC layer and the braze matrix diminished, due to the increased solubility of Ti in the Cu-based liquid phase. The enhanced dissolution of Ti in the Cu-based liquid phase at 1050 °C also caused the precipitation of rod-like CuTi with an average diameter of about 0.2 µm during cooling. SnTi3 was the predominant intermetallic compound and existed in three different forms in the braze matrix. It existed as interconnected grains of large size which either floated to the surface of the braze matrix or grew into faceted grains. It also exhibited a nail-like structure with a mean diameter of about 1 µm for the rod section and a lamellar structure arising from a eutectic reaction during cooling.

  13. Filler wire for aluminum alloys and method of welding

    NASA Technical Reports Server (NTRS)

    Bjorkman, Jr., Gerald W. O. (Inventor); Cho, Alex (Inventor); Russell, Carolyn K. (Inventor)

    2003-01-01

    A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The addition of silver further improves the weld properties of the weld filler wire. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.

  14. Stability Enhancement of Polymeric Sensing Films Using Fillers

    NASA Technical Reports Server (NTRS)

    Lin, Brian; Shevade, Abhijit; Ryan, Margaret Amy; Kisor, Adam; Yen, Shiao-Pin; Manatt, Kenneth; Homer, Margie; Fleurial, Jean-Pierre

    2006-01-01

    Experiments have shown the stability enhancement of polymeric sensing films on mixing the polymer with colloidal filler particles (submicron-sized) of carbon black, silver, titanium dioxide, and fumed silicon dioxide. The polymer films are candidates for potential use as sensing media in micro/nano chemical sensor devices. The need for stability enhancement of polymer sensing films arises because such films have been found to exhibit unpredictable changes in sensing activity over time, which could result in a possible failure of the sensor device. The changes in the physical properties of a polymer sensing film caused by the sorption of a target molecule can be measured by any of several established transduction techniques: electrochemical, optical, calorimetric, or piezoelectric, for example. The transduction technique used in the current polymer stability experiments is based on piezoelectric principles using a quartz-crystal microbalance (QCM). The surface of the QCM is coated with the polymer, and the mass uptake by the polymer film causes a change in the oscillating frequency of the quartz crystal. The polymer used for the current study is ethyl cellulose. The polymer/ polymer composite solutions were prepared in 1,3 dioxolane solvent. The filler concentration was fixed at 10 weight percent for the composites. The polymer or polymer composite solutions were cast on the quartz crystal having a fundamental frequency of about 6 MHz. The coated crystal was subjected to a multistage drying process to remove all measurable traces of the solvent. In each experiment, the frequency of oscillation was measured while the QCM was exposed to clean, dry, flowing air for about 30 minutes, then to air containing a known concentration of isopropanol for about 30 minutes, then again to clean dry air for about 30 minutes, and so forth. This cycle of measurements for varying isopropanol concentrations was repeated at intervals for several months. The figure depicts some of the

  15. Investigating Filler Reinforcement and Nonlinear Viscoelastic Behavior in Polymer Composites

    NASA Astrophysics Data System (ADS)

    Zhu, Zhiyong; Wang, Shi-Qing; von Meerwall, Ernst

    2004-03-01

    Solid fillers have been known to enhance the linear viscoelastic responses of polymer melts and elastomers. Nonlinear viscoelastic behavior of such systems is closely related to the reinforcement of the linear viscoelascity. Understanding such phenomena as the Payne effect (where the storage modulus is measured to decrease in oscillatory shear with the amplitude of the oscillation and with time for a fixed amplitude) requires a better understanding of the filler reinforcement mechanism. Recent publications, from two different groups (a) (b) prompted our present study. Using monodisperse 1,4-polybutadiene melts as the matrix and nano-silicon oxide particles of 15 nm diameter as the fillers, we carried out a variety of viscoelastic and NMR-spin-echo diffusion measurements to elucidate the important role of the filler-filler networking in controlling the observed linear and nonlinear behavior at temperatures over 100 degrees above the glass transition temperature of PBD. (a)S.S. Sternstein and A. Zhu, Macromolecules 35, 7262 (2002); Composites Sci. and Techn. 63, 1113 (2003). This work claims that the reinforcement arises primarily from the entrapped chain entanglement due to chain adsorption on filler surfaces instead of the filler-filler networking. (b) H. Montes, F. Lequeux and J. Berriot, Macromolecules, 36, 8107 (2003). This work advocates that a glassy layer formed around each filler is responsible for the enhanced linear viscoelascity and for the observed nonlinear viscoelastic behavior such as the Payne effect.

  16. Polyvinyl alcohol battery separator containing inert filler. [alkaline batteries

    NASA Technical Reports Server (NTRS)

    Sheibley, D. W.; Hsu, L. C.; Manzo, M. A. (Inventor)

    1981-01-01

    A cross-linked polyvinyl alcohol battery separator is disclosed. A particulate filler, inert to alkaline electrolyte of an alkaline battery, is incorporated in the separator in an amount of 1-20% by weight, based on the weight of the polyvinyl alcohol, and is dispersed throughout the product. Incorporation of the filler enhances performance and increases cycle life of alkaline batteries when compared with batteries containing a similar separator not containing filler. Suitable fillers include titanates, silicates, zirconates, aluminates, wood floor, lignin, and titania. Particle size is not greater than about 50 microns.

  17. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  18. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  19. Coaggregation of mineral filler particles and starch granules as a basis for improving filler-fiber interaction in paper production.

    PubMed

    Li, Ting; Fan, Jun; Chen, Wensen; Shu, Jiayan; Qian, Xueren; Wei, Haifeng; Wang, Qingwen; Shen, Jing

    2016-09-20

    The sustainable, efficient use of renewable bio-based additives in the production of various materials fits well into the concept of sustainability. Here, the concept of coaggregation of mineral filler particles and starch granules for improving filler-fiber interaction in paper-based cellulosic networks is presented. Coaggregation of precipitated calcium carbonate filler particles and uncooked, unmodified corn starch granules by cationic polyacrylamide (a cationic high molecular weight polymer flocculant) in combination with bentonite (an anionic microparticle) prior to addition to cellulosic fiber slurry delivered enhanced filler bondability with cellulosic fibers. For instance, under the conditions studied, preaggregation resulted in an increase in filler bondability factor from 9.24 to 15.21 at starch dosage of 1% (on the basis of the dry weight of papermaking stock). The swelling and gelatinization of the starch granules in starch-filler preaggregates or hybrids enabled the "bridging" of the gaps in cellulosic networks, leading to structural consolidation and strength enhancement.

  20. Design data for brazed Rene 41 honeycomb sandwich

    NASA Technical Reports Server (NTRS)

    Hepler, A. K.; Arnquist, J.; Koetje, E. L.; Esposito, J. J.; Lindsay, V. E. J.; Swegle, A. R.

    1981-01-01

    Strength data, creep data and residual strength data after cyclic thermal exposure were obtained at temperatures from 78 K to 1144 K (-320 F to 1600 F). The influences of face thickness, core depth, core gage, cell size and thermal/stress exposure conditions on the mechanical design properties were investigated. A braze alloy and process was developed that is adequate to fully develop the strength of the honeycomb core while simultaneously solution treating and aging the Rene 41 fact sheets. New test procedures and test specimen configurations were developed to avoid excessive thermal stresses during cyclic thermal exposure.

  1. Service evaluation of aluminum-brazed titanium (ABTi). [aircraft structures

    NASA Technical Reports Server (NTRS)

    Elrod, S. D.

    1981-01-01

    Long term creep-rupture, flight service and jet engine exhaust tests on aluminum-brazed titanium (ABTi), originally initiated under the DOT/SST follow-on program, were completed. These tests included exposure to natural airline service environments for up to 6 years. The results showed that ABTi has adequate corrosion resistance for long time commercial airplane structural applications. Special precautions are required for those sandwich structures designed for sound attenuation that utilize perforated skins. ABTi was also shown to have usable creep-rupture strength and to be metallurgically stable at temperatures up to 425 C (800 F).

  2. Standard operating procedure: Gas atmosphere MELCO brazing furnace

    SciTech Connect

    Waller, C.R.

    1988-08-01

    A hydrogen and argon gas atmosphere furnace facility using electric furnaces is located at the Clinton P. Anderson Meson Physics Facility (LAMPF). This furnace system was acquired to handle smaller jobs with a more rapid response time than was possible with the larger furnaces. Accelerator- and experimental-related components best assembled by atmosphere brazing techniques are routinely processed by this facility in addition to special heat treatment and bakeout heats. The detailed operation sequence and description of the MELCO furnace system are covered by this report. This document is to augment LA-10231-SOP, which describes the operation of the large furnace systems. 6 figs.

  3. Brazed Diamond Micropowder Bur Fabricated by Supersonic Frequency Induction Heating for Precision Machining

    NASA Astrophysics Data System (ADS)

    Ma, Bojiang; Lou, Jianpeng; Pang, Qian

    2014-04-01

    The common brazed diamond micropowder bur fabricated in a vacuum furnace produces an even brazing alloy surface. The small brazed diamond grits show low outcropping from the brazing alloy surface, and the chip space between them is small. The bur shows a low grinding efficiency and poor heat dissipation. In this study, a brazed diamond micropowder bur was fabricated by supersonic frequency induction heating. The method afforded a fluctuant surface on the brazing alloy. The brazed diamond grits with an outcropping height distributed uniformly on the fluctuant surface. The fluctuant surface showed a certain chip space. These characteristics of the tool increased the grinding efficiency and decreased the temperature of the grinding arc area. The roughness R a of the ceramic tile surface trimmed by the tool cylinder was between 0.09 and 0.12 μm. In the first 90 min, the decrease in the weight of the ceramic tile ground by the tool cylinder was higher than that ground by the tool fabricated in a vacuum furnace. When the ceramic tile was cylindrically ground, the temperature of the grinding arc area measured using a thermocouple remained below 70 °C.

  4. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    DTIC Science & Technology

    2013-02-01

    aeration solution for 8 hours. A concentrated Nitric acid (HNO3) dip for 15 seconds removed corrosion products prior to post-exposure SEM imaging [25...32 to -37°C under a liquid nitrogen chill at 11.2 V for one minute [10]. The electropolishing solution was a mixture of 1/3 concentrated Nitric acid ...DATES COVERED (From - To) 03/27/06-12/31/12 4. TITLE AND SUBTITLE Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function

  5. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    NASA Astrophysics Data System (ADS)

    Elmer, J. W.; Klingmann, J.; van Bibber, K.

    2001-05-01

    Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC). Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi) and 3.45 MPa (500 psi)], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD) and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa), full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength) was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two-step joining method

  6. Brazing of refractory, superalloy, and composite materials for Space Shuttle applications.

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1972-01-01

    Research work concerning the metallic portion of the shuttle-orbiter heat shield (expected to experience temperatures up to 2500 F) is described. The five metals being evaluated are TD-Ni-Cr, Cb-C129Y, Cb752, Hayes 188, and Inconel 625. Brazing techniques whereby pairs of these materials are joined into thin-membered assemblies for heat shield applications are described. Results obtained with the vacuum-furnace brazing process are examined. In addition, the use of brazed aluminum-boron metal-matrix-contoured composite structures for heat shield applications is evaluated.

  7. Joining C/C composite to copper using active Cu-3.5Si braze

    NASA Astrophysics Data System (ADS)

    Shen, Yuanxun; Li, Zhenglin; Hao, Chuanyong; Zhang, Jinsong

    2012-02-01

    A simple technique was developed to join C/C composite to Cu using active Cu-3.5Si braze for nuclear thermal applications. The brazing alloy exhibited good wettability on C/C substrate due to the reaction layer formed at the interface. A strong interfacial bond of the brazing alloy on C/C with the formation of TiC + SiC + Ti 5Si 3 reaction layer was obtained. The produced CC/Cu/CuCrZr joint exhibited shear strength as high as 79 MPa and excellent thermal resistance during the thermal shock tests.

  8. The causes of high power diode laser brazed seams fractures of dissimilar materials

    NASA Astrophysics Data System (ADS)

    Adamiak, Marcin; Czupryński, Artur; Janicki, Damian; Górka, Jacek

    2016-12-01

    Presented in this article are the results of experiments carried out to determine the causes of braze cracking of dissimilar materials brazed with a ROFIN DL 020 high power diode laser with the use of additional powdered EN AW-1070A aluminium alloy to bond thin aluminium sheets with soft, low alloy DC04+ZE75/75 steel plate which was electrolytically coated with zinc on both sides. Presented are the results of metallographic, macroscopic, microscopic, diffractometric phase analyses of the weld joints. Metallurgical problems arising during processing as well as suggestions regarding technical aspects of laser brazing dissimilar materials in regards to their physical characteristics and chemical composition are explored.

  9. Flaw Tolerance In Lap Shear Brazed Joints. Part 2

    NASA Technical Reports Server (NTRS)

    Wang, Len; Flom, Yury

    2003-01-01

    This paper presents results of the second part of an on-going effort to gain better understanding of defect tolerance in braze joints. In the first part of this three-part series, we mechanically tested and modeled the strength of the lap joints as a function of the overlap distance. A failure criterion was established based on the zone damage theory, which predicts the dependence of the lap joint shear strength on the overlap distance, based on the critical size of a finite damage zone or an overloaded region in the joint. In this second part of the study, we experimentally verified the applicability of the damage zone criterion on prediction of the shear strength of the lap joint and introduced controlled flaws into the lap joints. The purpose of the study was to evaluate the lap joint strength as a function of flaw size and its location through mechanical testing and nonlinear finite element analysis (FEA) employing damage zone criterion for definition of failure. The results obtained from the second part of the investigation confirmed that the failure of the ductile lap shear brazed joints occurs when the damage zone reaches approximately 10% of the overlap width. The same failure criterion was applicable to the lap joints containing flaws.

  10. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  11. 7 CFR 58.229 - Filler and packaging equipment.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Filler and packaging equipment. 58.229 Section 58.229....229 Filler and packaging equipment. All filling and packaging equipment shall be of sanitary... equipment should comply with the 3-A Sanitary Standards for equipment for Packaging Dry Milk and Dry...

  12. Use of nut shells as fillers in polymer composites

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The three nutshell fillers including walnut, almond and pistachio nutshell were added to PLA. All the physical properties of samples deteriorated relative to PLA. When subjected to heat pre-treatment, although the physical properties of PLA-filler samples still deteriorated, the extent of deteriorat...

  13. Selecting fillers on emotional appearance improves lineup identification accuracy.

    PubMed

    Flowe, Heather D; Klatt, Thimna; Colloff, Melissa F

    2014-12-01

    Mock witnesses sometimes report using criminal stereotypes to identify a face from a lineup, a tendency known as criminal face bias. Faces are perceived as criminal-looking if they appear angry. We tested whether matching the emotional appearance of the fillers to an angry suspect can reduce criminal face bias. In Study 1, mock witnesses (n = 226) viewed lineups in which the suspect had an angry, happy, or neutral expression, and we varied whether the fillers matched the expression. An additional group of participants (n = 59) rated the faces on criminal and emotional appearance. As predicted, mock witnesses tended to identify suspects who appeared angrier and more criminal-looking than the fillers. This tendency was reduced when the lineup fillers matched the emotional appearance of the suspect. Study 2 extended the results, testing whether the emotional appearance of the suspect and fillers affects recognition memory. Participants (n = 1,983) studied faces and took a lineup test in which the emotional appearance of the target and fillers was varied between subjects. Discrimination accuracy was enhanced when the fillers matched an angry target's emotional appearance. We conclude that lineup member emotional appearance plays a critical role in the psychology of lineup identification. The fillers should match an angry suspect's emotional appearance to improve lineup identification accuracy.

  14. Filler Wire Development for 2195 Aluminum-Lithium

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerry; Cho, Alex; Russell, Carolyn; Zimmerman, Frank

    1998-01-01

    The presentation outline summarizes activities supporting the development of filler wire for 215 aluminum-lithium. The specific objective of the research was to identify an Al-Cu based filler wire chemistry which reduces weld susceptibility in 2195 Aluminum-Lithium welds and repairs welds along with providing adequate mechanical properties. This report is in viewgraph form.

  15. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  16. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 2 2014-01-01 2014-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  17. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 2 2012-01-01 2012-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  18. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  19. 7 CFR 29.6129 - Farm Filler (Y Group).

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 2 2013-01-01 2013-01-01 false Farm Filler (Y Group). 29.6129 Section 29.6129 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards... REGULATIONS TOBACCO INSPECTION Standards Grades § 29.6129 Farm Filler (Y Group). This group consists...

  20. Fillers as Signals: Evidence from a Question-Answering Paradigm

    ERIC Educational Resources Information Center

    Walker, Esther J.; Risko, Evan F.; Kingstone, Alan

    2014-01-01

    The present study examined the influence of a human or computer "partner" on the production of fillers ("um" and "uh") during a question and answer task. Experiment 1 investigated whether or not responding to a human partner as opposed to a computer partner results in a higher rate of filler production. Participants…

  1. Simulation of Polymer Physical Gel With Platelet Fillers

    NASA Astrophysics Data System (ADS)

    Xu, Di; Gerssape, Dilip

    Platelet filler such as clays have superior effects on the properties of polymer gels. We used molecular dynamic simulations to study platelet filled composite gels system, in which small hexagonal disks simulate the platelets and gelation is due to short-range attraction between end-monomers and platelets. The properties of platelet filled composites are studied as a function of filler concentration. The mechanism of gelation was found similar to those of pure polymer gels; the polymers and platelets formed organic-inorganic networks, which percolate at high enough filler concentration. It was observed platelets aggregated into local intercalation structure, which significantly differs from typical spherical fillers. This unique intercalation structure is examined by radial distribution function and ordering parameters. We discussed how intercalation would affect the properties of the platelet composites by comparing them with spherical fillers.

  2. Microvascular complications associated with injection of cosmetic facelift dermal fillers

    NASA Astrophysics Data System (ADS)

    Yousefi, Siavash; Prendes, Mark; Chang, Shu-Hong; Wang, Ruikang K.

    2015-02-01

    Minimally-invasive cosmetic surgeries such as injection of subdermal fillers have become very popular in the past decade. Although rare, some complications may follow injections such as tissue necrosis and even blindness. There exist two hypothesis regarding source of these complications both of which include microvasculature. The first hypothesis is that fillers in between the tissue structures and compress microvasculature that causes blockage of tissue neutrition and oxygen exchange in the tissue. In another theory, it is hypothesized that fillers move inside major arteries and block the arteries/veins. In this paper, we study these hypotheses using optical coherence tomography and optical microangiography technologies with different hyaluronic-acid fillers in a mouse ear model. Based on our observations, the fillers eventually block arteries/veins if injected directly into them that eventually causes tissue necrosis.

  3. Managing Complications of Fillers: Rare and Not-So-Rare

    PubMed Central

    Haneke, Eckart

    2015-01-01

    Fillers belong to the most frequently used beautifying products. They are generally well tolerated, but any one of them may occasionally produce adverse side effects. Adverse effects usually last as long as the filler is in the skin, which means that short-lived fillers have short-term side effects and permanent fillers may induce life-long adverse effects. The main goal is to prevent them, however, this is not always possible. Utmost care has to be given to the prevention of infections and the injection technique has to be perfect. Treatment of adverse effects is often with hyaluronidase or steroid injections and in some cases together with 5-fluorouracil plus allopurinol orally. Histological examination of biopsy specimens often helps to identify the responsible filler allowing a specific treatment to be adapted. PMID:26865784

  4. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  5. Effects of high temperature brazing and thermal cycling on mechanical properties of Hastelloy X.

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.; Buckley, J. D.

    1973-01-01

    Data are presented on the effects of brazing alloy, brazing operation, thermal cycling, and combinations of these on the yield strength, elongation, ultimate tensile strength, and fatigue life of thin gage Hastelloy X. These data show that brazing with a Ni-Pd-Au alloy at 1461 K resulted in reductions of 35 percent in yield strength and elongation, 6 percent in ultimate tensile strength, and 18 percent in fatigue limit of Hastelloy X, as compared with as-received material. Subsequent exposure to 200 thermal cycles between 533 K and 1144 K after brazing caused further losses of 4 percent in yield strength, 8 percent in ultimate tensile strength, and 6 percent in fatigue limit.

  6. Tensile tests and metallography of brazed AISI 316L specimens after irradiation

    NASA Astrophysics Data System (ADS)

    Groot, P.; Franconi, E.

    1994-08-01

    Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens.

  7. Stress level evaluation of thin films under thermal loading from a brazing process

    SciTech Connect

    Wang, Z.; Kuzay, T.M.

    1996-06-01

    X-ray front end beamline windows are made of thin beryllium foil that is commonly brazed or diffusion bonded onto a copper frame. In the brazing process, due to differences in the thermal expansion coefficient of the beryllium and copper materials, the beryllium film ends up in a state of very high level compression stress after cooling from 700{degrees}C (the brazing temperature) to room temperature. This makes the thin Be foil deform into a dome-shaped structure due to the usual asymmetrical geometry of the window. This paper studies the brazing process using a finite element method and explains the reason for such phenomena. Recommendations are offered for possible improvement in the bonding process of beryllium to the window block.

  8. Compatibility of Au-Cu-Ni braze alloy with NH3

    NASA Technical Reports Server (NTRS)

    Diaz, V., Jr.

    1978-01-01

    Tests show that Gold-Copper-Nickel alloy is compatible with ammonia systems. Joining tubes by brazing has advantages such as reducing chances of excessive grain growth in base metal, saving weight, and cleanliness.

  9. Fluxless Brazing and Heat Treatment of a Plate-Fin Sandwich Actively Cooled Panel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1978-01-01

    The processes and techniques used to fabricate plate-fin sandwich actively cooled panels are presented. The materials were 6061 aluminum alloy and brazing sheet having clad brazing alloy. The panels consisted of small scale specimens, fatigue specimens, and a large 0.61 m by 1.22 m test panel. All panels were fluxless brazed in retorts in heated platen presses while exerting external pressure to assure intimate contact of details. Distortion and damage normally associated with that heat treatment were minimized by heat treating without fixtures and solution quenching in an organic polymer solution. The test panel is the largest fluxless brazed and heat treated panel of its configuration known to exist.

  10. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    SciTech Connect

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-07-15

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B{sub 2} intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  11. Filler/ Polycarbosilane Systems as CMC Matrix Precursors

    NASA Technical Reports Server (NTRS)

    Hurwitz, Frances I.

    1998-01-01

    Pyrolytic conversion of polymeric precursors to ceramics is accompanied by loss of volatiles and large volume changes. Infiltration of a low viscosity polymer into a fiber preform will fill small spaces within fiber tows by capillary forces, but create large matrix cracks within large, intertow areas. One approach to minimizing shrinkage and reducing the number of required infiltration cycles is to use particulate fillers. In this study, Starfire allylhydridopolycarbosilane (AHPCS) was blended with a silicon carbide powder, with and without dispersant, using shear mixing. The polymer and polymer/particle interactions were characterized using nuclear magnetic resonance, differential scanning calorimetry, thermogravimetric analysis and rheometry. Polymer/particulate slurries and suspensions were used to infiltrate a figidized preform of an eight ply five harness satin CG Nicalon fiber having a dual layer BN/SiC interface coating, and the resulting composites characterized by optical and scanning electron microscopy.

  12. Filler Materials for Polyphenylenesulphide Composite Coatings: Preprint

    SciTech Connect

    Sugama, T.; Gawlik, K.

    2001-07-17

    Researchers at Brookhaven National Laboratory and the National Renewable Energy Laboratory have tested polymer-based coating systems to reduce the capital equipment and maintenance costs of heat exchangers in corrosive and fouling geothermal environments. These coating systems act as barriers to corrosion to protect low-cost carbon steel tubing; they are formulated to resist wear from hydroblasting and to have high thermal conductivity. Recently, new filler materials have been developed for coating systems that use polyphenylenesulphide as a matrix. These materials include boehmite crystals (orthorhombic aluminum hydroxide, which is grown in situ as a product of reaction with the geothermal fluid), which enhance wear and corrosion resistance, and carbon fibers, which improve mechanical, thermal, and corrosion-resistance properties of the composite.

  13. Low filler volume concentration composite dielectrics

    NASA Astrophysics Data System (ADS)

    Gilbert, Lynell Joy

    One avenue for synthesizing a high energy density capacitor while circumventing the manufacturing problems and low breakdown strength associated with dense, sintered ceramics, is to incorporate low volume concentrations of well dispersed high permittivity filler, such as barium titanate, in conjunction with polymers, naturally high breakdown strength materials. The focus of this work was to examine the factors that influence the energy density of a composite: the breakdown strength and dielectric constant. First, the breakdown strength of composites synthesized with low filler volume concentrations of particles, barium titanate and titanium dioxide, in an epoxy matrix, was determined. The impact of commercial dispersants, phosphate esters and menhaden fish oil particle size, and solvent polarity on the electrical performance of the epoxy based composite was assessed by thermogravimetrie analysis, and Weibull distributions of the breakdown strength data. The surface of BaTiO3 was found to contain BaCO3 using X-ray diffraction and X-ray photoelectron spectroscopy. Dispersion quality of acid washed BaTiO3 improved over as-received powder with comparable incorporation of dispersant and solvent system. T1O2 was used as a model to simulate the Ti-rich surface created after acid washing. A range of solids loading, from 5 to 40% volume, for a BaTiO3/epoxy composite system was used to determine the optimum trade-off in factors influencing energy density, dielectric constant or breakdown strength. The composites' components and electrical properties were characterized. Sample and electrode geometry were modified to impart a calculated dielectric constant without the influence of enhanced electric field lines.

  14. Effects of composition and setting environment on mechanical properties of a composite bone filler.

    PubMed

    Brown, Matthew E; Zou, Yuan; Dziubla, Thomas D; Puleo, David A

    2013-04-01

    Large bone defects can be difficult to treat, even with autografts. Bone graft substitutes, such as calcium sulfate (CS), calcium phosphate cements, and hydroxyapatite, are receiving significant attention because of their biocompatibility and potential for incorporation of therapeutic agents. To create a bone filler capable of treating irregularly shaped, often infected, bony defects, microspheres and a plasticizer were added to CS, resulting in a moldable composite capable of being loaded with biomolecules. Different compositions and setting environments, such as immersion in saline, a humidified incubator, or room temperature air, were investigated to determine their effects on mechanical strength and degradation rate of the composites. Addition of any other components to the CS, such as plasticizers or microspheres composed of biopolymers (gelatin, hyaluronan [HY], cellulose acetate phthalate, and carboxymethylcellulose), increased its functionality but reduced mechanical strength. The compressive modulus and strength of the composite fillers ranged from 10 to 350 MPa and 5 to 20 MPa, respectively, depending on the composition. This moldable bone filler degraded in 18-20 days when placed in solution and was able to set in harsh environments given a composition that did not retain too much water. By combining a plasticizing agent, such as HY with CS, a composite material has been developed that is moldable, sets in situ, and maintains its mechanical stability. With these desirable properties for a bone graft substitute and the potential to be loaded with bioactive drugs, this composite material merits further investigation for the future treatment of bony defects.

  15. Method of fluxless brazing and diffusion bonding of aluminum containing components

    NASA Technical Reports Server (NTRS)

    Featherston, A. B.; Okelly, K. P. (Inventor)

    1976-01-01

    A method of diffusion bonding and fluxless brazing of aluminum containing components is reported. The aluminum surfaces are freed of any aluminum oxide coating and are coated with a polymeric sealer which can be thermally removed leaving essentially no residue. The polymeric sealer is being removed in a substantially oxygen free environment, and the aluminum components are then being brazed or diffusion bonded without the use of a flux to remove oxide coating.

  16. Flight/ground sample comparison relating to flight experiment M552, exothermic brazing

    NASA Technical Reports Server (NTRS)

    Heine, R. W.; Adams, C. M.; Siewert, T. A.

    1973-01-01

    Comparisons were made between Skylab and ground-based specimens of nickel and stainless steel which were vacuum brazed using silver-copper-lithium alloy with various joint configurations. It was established that the absence of gravity greatly extends the scope of brazing since capillary flow can proceed without gravity interference. There was also evidence of enhanced transport, primarily in that liquid silver copper alloy dissolves nickel to a much greater extent in the zero gravity environment.

  17. Study of the possibility of using solar radiant energy for welding and brazing metals

    NASA Technical Reports Server (NTRS)

    Dvernyakov, V. S.; Frantsevich, I. N.; Pasichnyy, V. V.; Shiganov, N. A.; Korunov, Y. I.; Kasich-Pilipenko, I. Y.

    1974-01-01

    The solar spectrum at the surface of the earth is analyzed. A facility for creating concentrated solar radiant energy flux is described, and data on its energetic capabilities are presented. The technology of solar welding by the fusion technique and joining by high-temperature brazing is examined. The use of concentrated solar radiant energy for welding and brazing metals and alloys is shown. The results of mechanical tests and microscopic and macroscopic studies are presented.

  18. Development of plasma MIG brazing process for dissimilar metal joining of aluminum to steel

    NASA Astrophysics Data System (ADS)

    Tashiro, Shinichi; Tanaka, Manabu

    2014-08-01

    This study aims to develop a new brazing process employing plasma MIG. Because the energy density of the plasma produced by the plasma electrode is low, the base metal can be heated extensively without melting of the base metal, consequently improving the wettability of bead. This paper discussed the dissimilar metal joining of aluminum to steel by plasma MIG brazing process. Fracture occurred at the HAZ in the aluminum plate at 80 MPa.

  19. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    NASA Technical Reports Server (NTRS)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  20. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    NASA Technical Reports Server (NTRS)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  1. Orbiter Gap Filler Bending Model for Re-entry

    NASA Technical Reports Server (NTRS)

    Campbell, Charles H.

    2007-01-01

    Pressure loads on a protruding gap filler during an Orbiter reentry are investigated to evaluate the likelihood of extraction due to pressure loads, and to ascertain how much bending will be induced by re-entry pressure loads. Oblique shock wave theory is utilized to develop a representation of the pressure loads induced on a gap filler for the ISSHVFW trajectory, representative of a heavy weight ISS return. A free body diagram is utilized to react the forces induced by the pressure forces. Preliminary results developed using these methods demonstrate that pressure loads, alone, are not likely causes of gap filler extraction during reentry. Assessment of the amount a gap filler will bend over is presented. Implications of gap filler bending during re-entry include possible mitigation of early boundary layer transition concerns, uncertainty in ground based measurement of protruding gap fillers from historical Orbiter flight history, and uncertainty in the use of Orbiter gap fillers for boundary layer prediction calibration. Authors will be added to the author list as appropriate.

  2. Microstructural and rheological analysis of fillers and asphalt mastics

    NASA Astrophysics Data System (ADS)

    Geber, R.; Simon, A.; Kocserha, I.; Buzimov, A.

    2017-01-01

    Pavements are made of different grades of mineral aggregates and organic binder. The aggregates are sorted in different sizes and different amount which are mixed together with bitumen. The finest mineral fraction (d<0.063 mm) is called filler. This component has an important role in asphalt mixture - it fills the gaps between the aggregates and if mixed with bitumen (which is called asphalt mastics) it sticks the larger particles together. Particle size, microstructure and surface properties of fillers highly affect the cohesion with bitumen, therefore the aim of our research was to investigate the microstructure of mineral fillers (limestone, dolomite) which are used in Hungarian road constructions with the use of different techniques (particle size distribution, scanning electronmicroscopy tests, mercury intrusion porosimetry, BET specific surface tests, determination of hydrophobicity). After the tests of fillers, asphalt mastics were prepared and rheological examinations were obtained. These examinations served to observe the interaction and the effect of fillers. The stiffening effect of fillers and the causes of rutting were also investigated. Based on our results, it can be stated that particle size, hydrophobic properties and the amount of fillers highly affect the rheological properties of mastics.

  3. Wear of nanofilled dental composites at varying filler concentrations.

    PubMed

    Lawson, Nathaniel C; Burgess, John O

    2015-02-01

    The aim of this study is to examine the effects of nanofiller concentration on the mechanisms of wear of a dental composite. Nanofilled composites were fabricated with a bisphenol A glycidyl methacrylate polymer and 40 nm SiO2 filler particles at three filler loads (25, 50, and 65 wt %). The elastic modulus, flexural strength, and hardness of the composites and the unfilled resin were measured. The materials (n = 8) were tested in the modified wear testing device at 50,000, 100,000, and 200,000 cycles with 20N force at 1 Hz. A 33% glycerine lubricant and stainless steel antagonist were used. The worn composite and antagonist surfaces were analyzed with noncontact profilometry and SEM. The volumetric wear data indicated that there are significant differences between filler concentrations and cycles (p < 0.05). A trend was noted that increasing filler content beyond 25% decreased the wear resistance of the composites. Increasing filler content increased hardness and modulus and increased flexural strength up to 50% fill. SEM evaluation of the worn specimens indicated that the resin and 25% filled materials exhibited cracking and failed by fatigue and the 50 and 65% filled materials exhibited microcutting and failed by abrasive wear. Based on the results of this study, composite manufacturers are recommended to use a filler concentration between 25 and 50% when using nanosized filler particles.

  4. Tensile fracture characterization of braze joined copper-to-CFC coupon assemblies

    NASA Astrophysics Data System (ADS)

    Trester, P. W.; Valentine, P. G.; Johnson, W. R.; Chin, E.; Reis, E. E.; Colleraine, A. P.

    1996-10-01

    A vacuum brazing process was used to join a broad spectrum of carbon-fiber reinforced carbon matrix composite (CFC) materials, machined into cylindrical coupons, between coupons of oxygen-free copper, the braze alloy was a copper-base alloy which contained only low activation elements (Al, Si, and Ti) relative to a titanium baseline specification. This demonstration was of particular importance for plasma facing components (PFCs) under design for use in the Tokamak Physics Experiment (TPX); the braze investigation was conducted by General Atomics for the Princeton Plasma Physics Laboratory. A tensile test of each brazed assembly was conducted. The results from the braze processing, testing, and fracture characterization studies of this reporting support the use of CFC's of varied fiber architecture and matrix processing in PFC designs for TPX. Further, the copper braze alloy investigated is now considered to be a viable candidate for a low-activation bond design. The prediction of plasma disruption-induced loads on the PFCs in TPX requires that joint strength between CFC tiles and their copper substrate be considered in design analysis and CFC selection.

  5. Analysis of Diffusional Solidification in a Wide-Gap Brazing Powder Mixture Using Differential Scanning Calorimetry

    NASA Astrophysics Data System (ADS)

    Corbin, Stephen F.; Murray, D. Clark; Bouthillier, Alain

    2016-12-01

    The diffusional solidification (DS) of a mixed powder system, consisting of pure Ni base metal powder and BNi-2 braze powder, suitable for wide-gap brazing was investigated using differential scanning calorimetry (DSC) and parallel microstructural examination. It was determined that very little interdiffusion between the powders developed in the solid state prior to braze powder melting. Once liquid formed, rapid DS occurred such that, when the powders were loosely mixed together, only 20 to 50 wt pct of the potential liquid fraction actually developed, leading to poor densification. Separating the braze and Ni into a layered structure leads to less DS, increased liquid formation ( i.e., 35 to 80 wt pct of the potential liquid fraction) and improved densification. The rate of isothermal solidification in layered structures consisting of 30 and 40 wt pct BNi-2 braze material was determined using DSC. After 30 minutes of braze time at 1323 K (1050 °C), complete IS occurred, thus avoiding the formation of a continuous network of large borides. The final microstructure of the IS mixtures consisted of a continuous matrix of solid solution Ni, with isolated and dispersed borides.

  6. Brazed graphite/refractory metal composites for first-wall protection elements

    NASA Astrophysics Data System (ADS)

    Šmid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1991-03-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2. The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000°C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 × 50 mm2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100°C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model.

  7. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    SciTech Connect

    VAIDYA, RAJENDRA U; KAUTZ, DOUGLAS D.; GALLEGOS, DAVID E.

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  8. Characterization of Brazed Joints of C-C Composite to Cu-clad-Molybdenum

    NASA Technical Reports Server (NTRS)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon-carbon composites with either pitch+CVI matrix or resin-derived matrix were joined to copper-clad molybdenum using two active braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward de-lamination in resin-derived C-C composite due to its low inter-laminar shear strength. Extensive braze penetration of the inter-fiber channels in the pitch+CVI C-C composites was observed. The relatively low brazing temperatures (<950 C) precluded melting of the clad layer and restricted the redistribution of alloying elements but led to metallurgically sound composite joints. The Knoop microhardness (HK) distribution across the joint interfaces revealed sharp gradients at the Cu-clad-Mo/braze interface and higher hardness in Ticusil (approx.85-250 HK) than in Cusil-ABA (approx.50-150 HK). These C-C/Cu-clad-Mo joints with relatively low thermal resistance may be promising for thermal management applications.

  9. Brazing of alumina with Ti-Cu-0 dilute ceramics

    SciTech Connect

    Mohr, C.; Carim, A.H.

    1994-12-31

    The joining of ceramics using active metal braze alloys (such as Ag-Cu-Ti mixtures) produces a layered structure of interfacial reaction products, often including one or more `dilute ceramic` compounds. These phases have composition M{sub a}X{sub b} where M is one or more metallic elements, X is a light element such as carbon, oxygen, nitrogen, or boron, and a {much_gt} b. Replacing the active metal used in ceramic joints with one of these dilute ceramics would result in a joint without residual metal at the interface. The closer thermal expansion match with the substrate and the higher melting temperature of the dilute ceramic should reduce residual stresses and may improve high-temperature stability and strength. The work reported here is an initial study of the brazing of Al{sub 2}O{sub 3} using the dilute ceramics Ti{sub 4}Cu{sub 2}O and Ti{sub 3}Cu{sub 3}O. This is the first attempt to join ceramics directly with these transitional compounds as the interlayers. Recent efforts have made the ternary Ti-Cu-O phases available in bulk form and have provided information about their properties. Both solid slices and powders of the dilute ceramics were used to join alumina slabs to one another. Interlayer-substrate reactions must still occur in order to form a strong joint. This investigation concentrates on joint fabrication and on identification of reaction products and interface morphology using x-ray diffraction (XRD) and electron probe microanalysis (EPMA). The observed reaction products are discussed in light of the previously determined phase stabilities for the Ti-Cu-Al-O system.

  10. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  11. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  12. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  13. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  14. 21 CFR 888.3045 - Resorbable calcium salt bone void filler device.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Resorbable calcium salt bone void filler device... salt bone void filler device. (a) Identification. A resorbable calcium salt bone void filler device is... entitled “Class II Special Controls Guidance: Resorbable Calcium Salt Bone Void Filler Device; Guidance...

  15. Projected Life of the SLAC Linac Braze Joints: Braze integrity and corrosion of cooling water hardware on accelerator sections

    SciTech Connect

    Glesener, W.F.; Garwin, E.L.; /SLAC

    2006-07-17

    The objective of this study was to ascertain the condition of braze joints and cooling water hardware from an accelerator section after prolonged use. Metallographic analysis was used to examine critical sites on an accelerator section that had been in use for more than 30 years. The end flange assembly showed no internal operational damage or external environmental effects. The cavity cylinder stack showed no internal operational damage however the internal surface was highly oxidized. The internal surface of the cooling water tubing was uniformly corroding at a rate of about 1 mil per year and showed no evidence of pitting. Tee fitting internal surfaces are corroding at non-uniform rates due to general corrosion and pitting. Remaining service life of the cooling water jacket is estimated to be about 20 years or year 2027. At this time, water supply pressure will exceed allowable fitting pressure due to corrosion of tubing walls.

  16. Dielectric properties of inorganic fillers filled epoxy thin film

    NASA Astrophysics Data System (ADS)

    Norshamira, A.; Mariatti, M.

    2015-07-01

    The demand on the small size and high performance electronics has driven changes in the electronic packaging requirements from discrete capacitor to embedded capacitor. Embedded capacitor can improve electrical performance compared with discrete capacitor. This study aimed to achieve high dielectric of epoxy thin film composite that were targeted for application as embedded capacitor. In this study, inorganic fillers such as Calcium Copper Titanate (CCTO), Iron(III) Oxide (Fe2O3) and Titanium Dioxide (TiO2) were loaded in epoxy system at 5 and 20vol%. Morphology and dielectric properties were investigated to identify the effect of fillers loading and types of fillers on the properties of epoxy thin film composite. Based on the study, CCTO with 20vol% loading was found to have good dielectric properties compared to other type of fillers.

  17. Dielectric properties of inorganic fillers filled epoxy thin film

    SciTech Connect

    Norshamira, A. Mariatti, M.

    2015-07-22

    The demand on the small size and high performance electronics has driven changes in the electronic packaging requirements from discrete capacitor to embedded capacitor. Embedded capacitor can improve electrical performance compared with discrete capacitor. This study aimed to achieve high dielectric of epoxy thin film composite that were targeted for application as embedded capacitor. In this study, inorganic fillers such as Calcium Copper Titanate (CCTO), Iron(III) Oxide (Fe{sub 2}O{sub 3}) and Titanium Dioxide (TiO{sub 2}) were loaded in epoxy system at 5 and 20vol%. Morphology and dielectric properties were investigated to identify the effect of fillers loading and types of fillers on the properties of epoxy thin film composite. Based on the study, CCTO with 20vol% loading was found to have good dielectric properties compared to other type of fillers.

  18. Filler-polymer bonding and its role in elastomer reinforcement

    SciTech Connect

    Xu, Ping, Mark, J.E.

    1993-12-31

    Iron oxide particles were blended into samples of cis-1,4-polybutadiene and polyisobutylene, and both the unfilled polymers and the resulting polymer-filler mixture were cured with benzoyl peroxide. The filled networks were cloudy, but strips extracted using a toluene-hydrochloric acid mixture became as clear as the unfilled networks, suggesting removal of the filler particles. Equilibrium swelling and stress-strain measurements in elongation were carried out the unfilled elastomer and on the filled ones, both before and after extraction. There were no significant differences between the stress-strain isotherms and degrees of equilibrium swelling of the unfilled networks and the corresponding properties of the previously-filled networks after the filler particles were removed. This suggests that for these systems, the bonding between the filler particles and the polymer chains is physical rather than chemical.

  19. Influence of silanization and filler fraction on aged dental composites.

    PubMed

    Lin, C T; Lee, S Y; Keh, E S; Dong, D R; Huang, H M; Shih, Y H

    2000-11-01

    The effect of silanization and filler fraction on the mechanical properties of aged dental composites was investigated. Experimental composites (75/25 Bis-GMA/TEGDMA resin reinforced with 0, 12.6, 30.0, and 56.5 vol% 8 microm silanized/unsilanized BaSiO6) were fabricated into 4.7 mm diameter x 2.2 mm thick discs and 3.5 mm diameter x 7.3 mm thick discs for diametral tensile and compressive tests, respectively. The effect of immersion in 75% ethanol at 37 degrees C for 0-30 days on the diametral tensile strength (DTS) and compressive strength (CS) of the samples was evaluated and analysed by ANOVA and Tukey LSD test. The fracture interface between filler and resin matrix was then examined by scanning electron microscope. Results and subsequent statistical evidence from DTS (18.6+/-7.6 MPa, silanized versus 11.7+/-2.6 MPa, unsilanized) and CS (85.1+/-29.7 MPa, silanized versus 56.0+/-11.3 MPa, unsilanized) strongly implies that silanization may greatly enhance the mechanical properties of the resin composites. Furthermore, it also shows that both DTS and CS increased proportionally as the filler fraction of the composites increased. However, in the unsilanized groups, DTS decreased (up to 40%) as the filler fraction increased, and CS showed no relevance to the filler fraction at all. As for the influence of aging, it was found that both DTS and CS showed a significant decrease after immersion in 75% ethanol, and silanization heavily correlated with the filler fraction of aged-resin composites. Microscopic examination of the fractured samples showed that failure primarily occurred within the resin matrix per se for silanized composites and adjacent to the filler particles for unsilanized composites. All the evidence points to the conclusion that mechanical properties of aged-resin composites can be greatly influenced by silanization and the filler fraction.

  20. Global Updates on the Future Directions of Neurotoxins and Fillers

    PubMed Central

    Heningburg, Jade

    2016-01-01

    Summary: Neurotoxins and fillers continue to remain in high demand, comprising a large part of the growing business of cosmetic minimally invasive procedures. Multiple Food and Drug Administration–approved safe yet different products exist within each category, and the role of each product continues to expand. The authors review the literature to provide an overview of the use of neurotoxins and fillers and their future directions. PMID:28018777