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Sample records for aisi 316l corrosion

  1. Investigation of corrosion of commercial grade AISI 316L stainless steel liner plates in desalination plant conditions

    SciTech Connect

    Saricimen, H.; Jarrah, N.R.; Allam, I.M.

    1994-12-31

    The corrosion of AISI Type 316L stainless steel (316L SS) liner plates in the flash chambers of a multistage flash (MSF) desalination plant, located on the Arabian Gulf coast was investigated. The 316L SS liner plates developed severe corrosion within six years of operation. This study was conducted to develop an understanding of the mode and causes of corrosion of the liner plates, and to determine the effect of heat treatment (annealing or heat effect during welding) and temperature of salt solution on corrosion of the liner plates. Specimens of the liner plates were studied in as-received (AR) condition and after being heat treated (HT) at 900 C in air and air-cooled to room temperature. Electrochemical techniques were used to measure the corrosion of the specimens. Scanning electron microscope (SEM) installed with energy dispersive (ED) X-ray diffraction capability was used for identification of compositional and structural changes in the specimens during heat treatment and corrosion. The results showed that: (1) Commercial grade 316L SS is susceptible to pitting, crevice and grain boundary corrosion under the operating conditions in the desalination plant. The heat-affected-zone (HAZ) had larger grains and corroded more severely than other parts of the liner plates. (2) The liner plates had randomly distributed inclusions containing Ti, Cr, Mo, Mn, and S in the structure. (3) Measurement of the corrosion rate. (4) Metallographic investigation of the AR and HT samples.

  2. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    PubMed Central

    Ruiz, A.; Timke, T.; van de Sande, A.; Heftrich, T.; Novotny, R.; Austin, T.

    2016-01-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  3. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment.

    PubMed

    Ruiz, A; Timke, T; van de Sande, A; Heftrich, T; Novotny, R; Austin, T

    2016-06-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure.

  4. Corrosion resistance of multilayer hybrid sol-gel coatings deposited on the AISI 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Caballero, Y. T.; Rondón, E. A.; Rueda, L.; Hernández Barrios, C. A.; Coy, A.; Viejo, F.

    2016-02-01

    In the present work multilayer hybrid sol-gel coatings were synthesized on the AISI 316L austenitic stainless steel employed in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of inorganic precursor, TEOS, and organic, GPTMS, using ethanol as solvent, and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different ageing times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic potentiodynamic polarization in SBF solution at 37±2°C. The results confirmed that sol-gel synthesis employing TEOS-GPTMS systems produces uniform and homogeneous coatings, which enhanced the corrosion resistance with regard to the parent alloy. Moreover, corrosion performance was retained after applying more than one layer (multilayer coatings).

  5. On the corrosion resistance of AISI 316L-type stainless steel coated with manganese and annealed with flow of oxygen

    NASA Astrophysics Data System (ADS)

    Savaloni, Hadi; Agha-Taheri, Ensieh; Abdi, Fateme

    2016-06-01

    AISI 316L-type stainless steel was coated with 300-nm-thick Mn thin films and post-annealed at 673 K with a constant flow of oxygen (250 cm3/min). The films crystallographic and morphological structures were analyzed using X-ray diffraction (XRD) and atomic force microscopy (AFM) before corrosion test and scanning electron microscopy (SEM) after corrosion test. Corrosion behavior of the samples in 0.3, 0.5 and 0.6 M NaCl solutions was investigated by means of potentiodynamic and electrochemical impedance spectroscopy (EIS) techniques. Results showed that the corrosion inhibition of annealed Mn/SS316L in all NaCl solutions with different concentrations is higher than that of bare SS316L. A correlation is achieved between the structural variation of the films with the potentiodynamic and EIS corrosion results.

  6. Quantitative Evaluation of Aged AISI 316L Stainless Steel Sensitization to Intergranular Corrosion: Comparison Between Microstructural Electrochemical and Analytical Methods

    NASA Astrophysics Data System (ADS)

    Sidhom, H.; Amadou, T.; Sahlaoui, H.; Braham, C.

    2007-06-01

    The evaluation of the degree of sensitization (DOS) to intergranular corrosion (IGC) of a commercial AISI 316L austenitic stainless steel aged at temperatures ranging from 550 °C to 800 °C during 100 to 80,000 hours was carried out using three different assessment methods. (1) The microstructural method coupled with the Strauss standard test (ASTM A262). This method establishes the kinetics of the precipitation phenomenon under different aging conditions, by transmission electronic microscope (TEM) examination of thin foils and electron diffraction. The subsequent chromium-depleted zones are characterized by X-ray microanalysis using scanning transmission electronic microscope (STEM). The superimposition of microstructural time-temperature-precipitation (TTP) and ASTM A262 time-temperature-sensitization (TTS) diagrams provides the relationship between aged microstructure and IGC. Moreover, by considering the chromium-depleted zone characteristics, sensitization and desensitization criteria could be established. (2) The electrochemical method involving the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test. The operating conditions of this test were initially optimized using the experimental design method on the bases of the reliability, the selectivity, and the reproducibility of test responses for both annealed and sensitized steels. The TTS diagram of the AISI 316L stainless steel was established using this method. This diagram offers a quantitative assessment of the DOS and a possibility to appreciate the time-temperature equivalence of the IGC sensitization and desensitization. (3) The analytical method based on the chromium diffusion models. Using the IGC sensitization and desensitization criteria established by the microstructural method, numerical solving of the chromium diffusion equations leads to a calculated AISI 316L TTS diagram. Comparison of these three methods gives a clear advantage to the nondestructive DL-EPR test when it is

  7. Long-term corrosion investigation of AISI 316L, Co-28Cr-6Mo, and Ti-6Al-4V alloys in simulated body solutions

    NASA Astrophysics Data System (ADS)

    Karimi, Shima; Nickchi, Tirdad; Alfantazi, Akram M.

    2012-06-01

    The long-term weight loss, ion release and surface composition of AISI 316L, the Co-28Cr-6Mo and Ti-6Al-4V alloys were investigated in phosphate buffered solutions (PBS) with various bovine serum albumin (BSA) concentrations. All the samples lost weight up to 14 weeks and then started to gain weight. This can be explained by precipitation of dissolved ions on the surface after 14 weeks of immersion. The quantities of the dissolved ions were measured in immersed solution for 8, 14 and 22 weeks by induced coupled plasma-optical emission spectrometer (ICP-OES). The amounts of Fe released from 316L, and Co and Mo released from the Co-28Cr-6Mo alloy decreased after 14 weeks of immersion in PBS and BSA solutions. This observation coincides with the weight change of the samples. The oxide layer composition and concentration of the specimens exposed to solutions for 22 weeks were identified by X-ray photoelectron spectroscopy (XPS) analysis. The XPS results revealed that chromium is the main component of the 316L and Co-28Cr-6Mo alloy. The high Cr concentration of the 316L and Co-Cr-Mo oxide layer corresponds with the slow dissolution rate of Cr compared to other alloying elements of the 316L and Co-28Cr-6Mo alloy.

  8. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  9. Formation of Expanded Austenite on a Cold-Sprayed AISI 316L Coating by Low-Temperature Plasma Nitriding

    NASA Astrophysics Data System (ADS)

    Adachi, Shinichiro; Ueda, Nobuhiro

    2015-12-01

    Low-temperature plasma nitriding at temperatures below 450 °C is commonly applied to austenitic stainless steels to enhance wear resistance, while maintaining corrosion resistance, by forming expanded austenite (known as the S-phase). In this work, low-temperature plasma nitriding of cold-sprayed AISI 316L coatings was examined. A cold-spray technique was developed to produce metal coatings with less oxidation. However, the cold-sprayed AISI 316L coating obtained by use of nitrogen gas as propellant contained many interconnected pores and cracks, and was, consequently, unsuitable as an anticorrosive coating. Therefore, laser post-treatment was used to modify the coating and increase its density to similar to that of bulk steel. The anticorrosive performance of this coating on a carbon steel substrate in NaCl solution was substantially improved. Subsequent low-temperature plasma nitriding enhanced the wear resistance by two orders of magnitude. It is concluded that cold-sprayed AISI 316L coatings treated by laser post-treatment and subsequent low-temperature plasma nitriding could be used as protective coatings under severe wear and corrosion conditions.

  10. Effects of Ti-C:H coating and plasma nitriding treatment on tribological, electrochemical, and biocompatibility properties of AISI 316L.

    PubMed

    Kao, W H; Su, Y L; Horng, J H; Zhang, K X

    2016-08-01

    Ti-C:H coatings were deposited on original, nitrided, and polished-nitrided AISI 316L stainless steel substrates using a closed field unbalanced magnetron sputtering system. Sliding friction wear tests were performed in 0.89 wt.% NaCl solution under a load of 30 N against AISI 316L stainless steel, Si3N4, and Ti6Al4V balls, respectively. The electrochemical properties of the various specimens were investigated by means of corrosion tests performed in 0.89 wt.% NaCl solution at room temperature. Finally, the biocompatibility properties of the specimens were investigated by performing cell culturing experiments using purified mouse leukemic monocyte macrophage cells (Raw264.7). In general, the results showed that plasma nitriding followed by Ti-C:H coating deposition provides an effective means of improving the wear resistance, anti-corrosion properties, and biocompatibility performance of AISI 316L stainless steel.

  11. Biocompatibility evaluation of surface-treated AISI 316L austenitic stainless steel in human cell cultures.

    PubMed

    Martinesi, M; Bruni, S; Stio, M; Treves, C; Bacci, T; Borgioli, F

    2007-01-01

    The effects of AISI 316L austenitic stainless steel, tested in untreated state or subjected to glow-discharge nitriding (at 10 or 20 hPa) and nitriding + post-oxidizing treatments, on human umbilical vein endothelial cells (HUVEC) and on peripheral blood mononuclear cells (PBMC) were evaluated. All the treated samples showed a better corrosion resistance in PBS and higher surface hardness in comparison with the untreated alloy. In HUVEC put in contact for 72 h with the sample types, proliferation and apoptosis decreased and increased, respectively, in the presence of the nitrided + post-oxidized samples, while only slight differences in cytokine (TNF-alpha, IL-6, and TGF-beta1) release were registered. Intercellular adhesion molecule-1 (ICAM-1) increased in HUVEC incubated with all the treated samples, while vascular cell adhesion molecule-1 (VCAM-1) and E-selectin increased in the presence of all the sample types. PBMC incubated for 48 h with the samples showed a decrease in proliferation and an increase in apoptosis in the presence of the untreated samples and the nitrided + post-oxidized ones. All the sample types induced a remarkable increase in TNF-alpha and IL-6 release in PBMC culture medium, while only the untreated sample and the nitrided at 10 hPa induced an increase in ICAM-1 expression. In HUVEC cocultured with PBMC, previously put in contact with the treated AISI 316L samples, increased levels of ICAM-1 were detected. In HUVEC coincubated with the culture medium of PBMC, previously put in contact with the samples under study, a noteworthy increase in ICAM-1, VCAM-1, and E-selectin levels was always registered, with the exception of VCAM-1, which was not affected by the untreated sample. In conclusion, even if the treated samples do not show a marked increase in biocompatibility in comparison with the untreated alloy, their higher corrosion resistance may suggest a better performance as the contact with physiological environment becomes longer.

  12. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    NASA Astrophysics Data System (ADS)

    Hajian, M.; Abdollah-zadeh, A.; Rezaei-Nejad, S. S.; Assadi, H.; Hadavi, S. M. M.; Chung, K.; Shokouhimehr, M.

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3-6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  13. In vitro response of human peripheral blood mononuclear cells to AISI 316L austenitic stainless steel subjected to nitriding and collagen coating treatments.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2015-02-01

    Surface modification treatments can be used to improve the biocompatibility of austenitic stainless steels. In the present research two different modifications of AISI 316L stainless steel were considered, low temperature nitriding and collagen-I coating, applied as single treatment or in conjunction. Low temperature nitriding produced modified surface layers consisting mainly of S phase, which enhanced corrosion resistance in PBS solution. Biocompatibility was assessed using human peripheral blood mononuclear cells (PBMC) in culture. Proliferation, lactate dehydrogenase (LDH) levels, release of cytokines (TNF-α, IL-1β, IL-12, IL-10), secretion of metalloproteinase (MMP)-9 and its inhibitor TIMP-1, and the gelatinolytic activity of MMP-9 were determined. While the 48-h incubation of PBMC with all the sample types did not negatively influence cell proliferation, LDH and MMP-9 levels, suggesting therefore a good biocompatibility, the release of the pro-inflammatory cytokines was always remarkable when compared to that of control cells. However, in the presence of the nitrided and collagen coated samples, the release of the pro-inflammatory cytokine IL-1β decreased, while that of the anti-inflammatory cytokine IL-10 increased, in comparison with the untreated AISI 316L samples. Our results suggest that some biological parameters were ameliorated by these surface treatments of AISI 316L.

  14. Electron Backscatter Diffraction Analysis of Joints Between AISI 316L Austenitic/UNS S32750 Dual-Phase Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shamanian, Morteza; Mohammadnezhad, Mahyar; Amini, Mahdi; Zabolian, Azam; Szpunar, Jerzy A.

    2015-08-01

    Stainless steels are among the most economical and highly practicable materials widely used in industrial areas due to their mechanical and corrosion resistances. In this study, a dissimilar weld joint consisting of an AISI 316L austenitic stainless steel (ASS) and a UNS S32750 dual-phase stainless steel was obtained under optimized welding conditions by gas tungsten arc welding technique using AWS A5.4:ER2594 filler metal. The effect of welding on the evolution of the microstructure, crystallographic texture, and micro-hardness distribution was also studied. The weld metal (WM) was found to be dual-phased; the microstructure is obtained by a fully ferritic solidification mode followed by austenite precipitation at both ferrite boundaries and ferrite grains through solid-state transformation. It is found that welding process can affect the ferrite content and grain growth phenomenon. The strong textures were found in the base metals for both steels. The AISI 316L ASS texture is composed of strong cube component. In the UNS S32750 dual-phase stainless steel, an important difference between the two phases can be seen in the texture evolution. Austenite phase is composed of a major cube component, whereas the ferrite texture mainly contains a major rotated cube component. The texture of the ferrite is stronger than that of austenite. In the WM, Kurdjumov-Sachs crystallographic orientation relationship is found in the solidification microstructure. The analysis of the Kernel average misorientation distribution shows that the residual strain is more concentrated in the austenite phase than in the other phase. The welding resulted in a significant hardness increase in the WM compared to initial ASS.

  15. Long-range effect in nitrogen ion-implanted AISI 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Budzynski, P.

    2015-01-01

    The effect of nitrogen ion implantation on AISI 316L stainless steel was investigated. The microstructure and composition of an N implanted layer were studied by RBS, GIXRD, SEM, and EDX measurements. Friction and wear tests were also performed. The discrepancy between the measured and calculated stopped ion maximum range does not exceed 0.03 μm. After nitrogen implantation with a fluence of 5 × 1017 ion/cm2, additional phases of expanded austenite were detected. At a 5-fold larger depth than the maximum ion range, improvement in the coefficient of friction and wear was detected. We have shown, for the first time, the long-range effect in tribological investigations. The long-range effect is caused by movement of not only defects along the depth of the sample, as assumed so far, but also nitrogen atoms.

  16. An investigation of the aseptic loosening of an AISI 316L stainless steel hip prosthesis.

    PubMed

    Godec, Matjaz; Kocijan, Aleksandra; Dolinar, Drago; Mandrino, Djordje; Jenko, Monika; Antolic, Vane

    2010-08-01

    The total replacement of joints by the implantation of permanently indwelling prosthetic components has been one of the major successes of modern surgery in terms of relieving pain and correcting deformity. However, the aseptic loosening of a prosthetic-joint component is the most common reason for joint-revision surgery. Furthermore, it is thought that wear particles are one of the major contributors to the development and perpetuation of aseptic loosening. The aim of the present study was to identify the factors related to the aseptic loosening of an AISI 316L stainless steel total hip prosthesis. The stem was evaluated by x-ray photoelectron spectroscopy, with polished and rough regions being analyzed in order to establish the differences in the chemical compositions of both regions. Specific areas were examined using scanning electron microscopy with energy dispersive x-ray spectroscopy and light microscopy.

  17. Electrochemical characterization of AISI 316L stainless steel in contact with simulated body fluid under infection conditions.

    PubMed

    López, Danián Alejandro; Durán, Alicia; Ceré, Silvia Marcela

    2008-05-01

    Titanium and cobalt alloys, as well as some stainless steels, are among the most frequently used materials in orthopaedic surgery. In industrialized countries, stainless steel devices are used only for temporary implants due to their lower corrosion resistance in physiologic media when compared to other alloys. However, due to economical reasons, the use of stainless steel alloys for permanent implants is very common in developing countries. The implantation of foreign bodies is sometimes necessary in the modern medical practice. However, the complex interactions between the host and the can implant weaken the local immune system, increasing the risk of infections. Therefore, it is necessary to further study these materials as well as the characteristics of the superficial film formed in physiologic media in infection conditions in order to control their potential toxicity due to the release of metallic ions in the human body. This work presents a study of the superficial composition and the corrosion resistance of AISI 316L stainless steel and the influence of its main alloying elements when they are exposed to an acidic solution that simulates the change of pH that occurs when an infection develops. Aerated simulated body fluid (SBF) was employed as working solution at 37 degrees C. The pH was adjusted to 7.25 and 4 in order to reproduce normal body and disease state respectively. Corrosion resistance was measured by means of electrochemical impedance spectroscopy (EIS) and anodic polarization curves.

  18. Surface interactions of a W-DLC-coated biomedical AISI 316L stainless steel in physiological solution.

    PubMed

    Antunes, Renato A; de Lima, Nelson Batista; Rizzutto, Márcia de Almeida; Higa, Olga Zazuco; Saiki, Mitiko; Costa, Isolda

    2013-04-01

    The corrosion stability of a W-DLC coated surgical AISI 316L stainless steel in Hanks' solution has been evaluated. Particle induced X-ray emission (PIXE) measurements were performed to evaluate the incorporation of potentially bioactive elements from the physiological solution. The film structure was analyzed by X-ray diffractometry and micro-Raman spectroscopy. The wear behavior was assessed using the sphere-on-disc geometry. The in vitro biocompatibility of the W-DLC film was evaluated by cytotoxicity tests. The corrosion resistance of the stainless steel substrate decreased in the presence of the PVD layer. EIS measurements suggest that this behavior was closely related to the corrosion attack through the coating pores. PIXE measurements revealed the presence of Ca and P in the W-DLC film after immersion in Hanks' solution. This result shows that the PIXE technique can be applied to identify and evaluate the incorporation of bioactive elements by W-DLC films. The film showed good wear resistance and biocompatibility.

  19. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    PubMed

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS.

  20. Corrosion Resistance of Powder Metallurgy Processed TiC/316L Composites with Mo Additions

    NASA Astrophysics Data System (ADS)

    Lin, Shaojiang; Xiong, Weihao

    2015-06-01

    To find out the effects of Mo addition on corrosion resistance of TiC/316L stainless steel composites, TiC/316L composites with addition of different contents of Mo were prepared by powder metallurgy. The corrosion resistance of these composites was evaluated by the immersion tests and polarization curves experiments. Results indicated that Mo addition decreased the corrosion rates of TiC/316L composites in H2SO4 solution in the case of Mo content below 2% whereas it displayed an opposite effect when Mo content was above that value. It was found that with an increase in the Mo content, the pitting corrosion resistance increased monotonically for TiC/316L composites in NaCl solution.

  1. Biocompatibility studies of low temperature nitrided and collagen-I coated AISI 316L austenitic stainless steel.

    PubMed

    Martinesi, M; Stio, M; Treves, C; Borgioli, F

    2013-06-01

    The biocompatibility of austenitic stainless steels can be improved by means of surface engineering techniques. In the present research it was investigated if low temperature nitrided AISI 316L austenitic stainless steel may be a suitable substrate for bioactive protein coating consisting of collagen-I. The biocompatibility of surface modified alloy was studied using as experimental model endothelial cells (human umbilical vein endothelial cells) in culture. Low temperature nitriding produces modified surface layers consisting mainly of S phase, the supersaturated interstitial solid solution of nitrogen in the austenite lattice, which allows to enhance surface microhardness and corrosion resistance in PBS solution. The nitriding treatment seems to promote the coating with collagen-I, without chemical coupling agents, in respect of the untreated alloy. For biocompatibility studies, proliferation, lactate dehydrogenase levels and secretion of two metalloproteinases (MMP-2 and MMP-9) were determined. Experimental results suggest that the collagen protection may be favourable for endothelial cell proliferation and for the control of MMP-2 release.

  2. DCEMS Study of Thin Stainless Steel Films Deposited by RF Sputtering of AISI316L

    SciTech Connect

    Nomura, K.; Iio, S.; Ujihira, Y.; Terai, T.

    2005-04-26

    Thin stainless steel films were prepared on SiO2/Si plate heated at 100 deg. C and 400 deg. C using AISI316L as target, by a RF magnetron Ar sputtering method. RF sputtered-deposited films and the oxidized surface layers by post heating were characterized by depth selective conversion electron Moessbauer spectroscopy (DCEMS) using a He+5%CH4 gas proportional counter. The as-deposited films consisted of magnetic phases, the magnetic orientation of which had a tendency to be perpendicular to the surface of the film. In the case of the deposited films at substrate temperature of 100 deg. C, a small amount of Fe2O3 and ferritic stainless steel formed by post-heating in air. A magnetic subcomponent and a austenite phase were formed in the films deposited at substrate temperature of 400 deg. C. {alpha}-Fe2O3 and magnetite formed easily on the top and middle layers of the films by post-heating in air. The oxide states of the films deposited at different temperatures of substrate were clearly distinguished by post-heating. Thus it was found by DCEMS that the structures of the deposited films were strongly affected by the preparation method and the temperature of the substrate.

  3. Effect of Beam Oscillation on Microstructure and Mechanical Properties of AISI 316L Electron Beam Welds

    NASA Astrophysics Data System (ADS)

    Kar, Jyotirmaya; Roy, Sanat Kumar; Roy, Gour Gopal

    2017-04-01

    The properties of electron beam-welded AISI 316L stainless steel butt joints prepared with and without beam oscillation were evaluated by microstructural analysis, mechanical testing like microhardness measurements, tensile tests at room and elevated temperature 973 K (700 °C), three-point bend, and Charpy impact tests. All joints, irrespective of being prepared with or without beam oscillation, were found to be defect free. Welds produced by beam oscillation exhibited narrower fusion zone (FZ) with lathy ferrite morphology, while the weld without beam oscillation was characterized by wider FZ and skeletal ferrite morphology. During tensile tests at room and elevated temperature 973 K (700 °C), all samples fractured in the base metal (BM) and showed almost the same tensile properties as that of the BM. However, the notch tensile tests at room temperature demonstrated higher strength for joints prepared with the oscillating beam. Besides, face and root bend tests, as well as Charpy impact tests, showed higher bending strength and notch toughness, respectively, for joints prepared with beam oscillation.

  4. Effect of Beam Oscillation on Microstructure and Mechanical Properties of AISI 316L Electron Beam Welds

    NASA Astrophysics Data System (ADS)

    Kar, Jyotirmaya; Roy, Sanat Kumar; Roy, Gour Gopal

    2017-02-01

    The properties of electron beam-welded AISI 316L stainless steel butt joints prepared with and without beam oscillation were evaluated by microstructural analysis, mechanical testing like microhardness measurements, tensile tests at room and elevated temperature 973 K (700 °C), three-point bend, and Charpy impact tests. All joints, irrespective of being prepared with or without beam oscillation, were found to be defect free. Welds produced by beam oscillation exhibited narrower fusion zone (FZ) with lathy ferrite morphology, while the weld without beam oscillation was characterized by wider FZ and skeletal ferrite morphology. During tensile tests at room and elevated temperature 973 K (700 °C), all samples fractured in the base metal (BM) and showed almost the same tensile properties as that of the BM. However, the notch tensile tests at room temperature demonstrated higher strength for joints prepared with the oscillating beam. Besides, face and root bend tests, as well as Charpy impact tests, showed higher bending strength and notch toughness, respectively, for joints prepared with beam oscillation.

  5. Characterization of irradiated AISI 316L stainless steel disks removed from the Spallation Neutron Source

    SciTech Connect

    Vevera, Bradley J; Hyres, James W; McClintock, David A; Riemer, Bernie

    2014-01-01

    Irradiated AISI 316L stainless steel disks were removed from the Spallation Neutron Source (SNS) for post-irradiation examination (PIE) to assess mechanical property changes due to radiation damage and erosion of the target vessel. Topics reviewed include high-resolution photography of the disk specimens, cleaning to remove mercury (Hg) residue and surface oxides, profile mapping of cavitation pits using high frequency ultrasonic testing (UT), high-resolution surface replication, and machining of test specimens using wire electrical discharge machining (EDM), tensile testing, Rockwell Superficial hardness testing, Vickers microhardness testing, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effectiveness of the cleaning procedure was evident in the pre- and post-cleaning photography and permitted accurate placement of the test specimens on the disks. Due to the limited amount of material available and the unique geometry of the disks, machine fixturing and test specimen design were critical aspects of this work. Multiple designs were considered and refined during mock-up test runs on unirradiated disks. The techniques used to successfully machine and test the various specimens will be presented along with a summary of important findings from the laboratory examinations.

  6. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures.

    PubMed

    Lee, Jason S; Ray, Richard I; Lowe, Kristine L; Jones-Meehan, Joanne; Little, Brenda J

    2003-04-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures.

  7. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures

    NASA Technical Reports Server (NTRS)

    Lee, Jason S.; Ray, Richard I.; Lowe, Kristine L.; Jones-Meehan, Joanne; Little, Brenda J.

    2003-01-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures.

  8. [Corrosion of stainless steel 201, 304 and 316L in the simulated sewage pipes reactor].

    PubMed

    Bao, Guo-Dong; Zuo, Jian-E; Wang, Ya-Jiao; Gan, Li-Li

    2014-08-01

    The corrosion behavior of stainless steel 201, 304 and 316L which would be used as sewer in-situ rehabilitation materials was studied in the simulated sewage pipes reactor. The corrosion potential and corrosion rate of these three materials were studied by potentiodynamic method on the 7th, 14th, 21st, 56th day under two different conditions which were full immersion condition or batch immersion condition with a 2-day cycle. The electrode process was studied by Electrochemical Impedance Spectroscopy (EIS) on the 56th day. The microstructure and composition of the corrosion pitting were analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS) on the 56th day. The results showed that 304 and 316L had much better corrosion resistance than 201 under both conditions. 304 and 316L had much smaller corrosion rate than 201 under both conditions. The corrosion resistance of all three kinds of stainless steel under the batch immersion condition was much better than those under the full immersion condition. The corrosion rate of all three kinds of stainless steel under the batch immersion condition was much smaller than those under the full immersion condition. Point pitting corrosion was formed on the surfaces of 304 and 316L. In comparison, a large area of corrosion was formed in the surface of 201.

  9. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2016-12-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena.

  10. Effects of simulated inflammation on the corrosion of 316L stainless steel.

    PubMed

    Brooks, Emily K; Brooks, Richard P; Ehrensberger, Mark T

    2017-02-01

    Stainless steel alloys, including 316L, find use in orthopaedics, commonly as fracture fixation devices. Invasive procedures involved in the placement of these devices will provoke a local inflammatory response that produces hydrogen peroxide (H2O2) and an acidic environment surrounding the implant. This study assessed the influence of a simulated inflammatory response on the corrosion of 316L stainless steel. Samples were immersed in an electrolyte representing either normal or inflammatory physiological conditions. After 24h of exposure, electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to evaluate differences in corrosion behavior and ion release induced by the inflammatory conditions. Scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDX) were used to evaluate surface morphology and corrosion products formed on the sample surface. Inflammatory conditions, involving the presence of H2O2 and an acidic pH, significantly alter the corrosion processes of 316L stainless steel, promoting aggressive and localized corrosion. It is demonstrated that particular consideration should be given to 316L stainless steel implants with crevice susceptible areas (ex. screw-head/plate interface), as those areas may have an increased probability of rapid and aggressive corrosion when exposed to inflammatory conditions.

  11. Corrosive Metabolic Activity of Desulfovibrio sp. on 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Arkan, Simge; Ilhan-Sungur, Esra; Cansever, Nurhan

    2016-12-01

    The present study investigated the effects of chemical parameters (SO4 2-, PO4 3-, Cl-, pH) and the contents of extracellular polymeric substances (EPS) regarding the growth of Desulfovibrio sp. on the microbiologically induced corrosion of 316L stainless steel (SS). The experiments were carried out in laboratory-scaled test and control systems. 316L SS coupons were exposed to Desulfovibrio sp. culture over 720 h. The test coupons were removed at specific sampling times for enumeration of Desulfovibrio sp., determination of the corrosion rate by the weight loss measurement method and also for analysis of carbohydrate and protein in the EPS. The chemical parameters of the culture were also established. Biofilm/film formation and corrosion products on the 316L SS surfaces were investigated by scanning electron microscopy and energy-dispersive x-ray spectrometry analyses in the laboratory-scaled systems. It was found that Desulfovibrio sp. led to the corrosion of 316L SS. Both the amount of extracellular protein and chemical parameters (SO4 2- and PO4 3-) of the culture caused an increase in the corrosion of metal. There was a significantly positive relationship between the sessile and planktonic Desulfovibrio sp. counts ( p < 0.01). It was detected that the growth phases of the sessile and planktonic Desulfovibrio sp. were different from each other and the growth phases of the sessile Desulfovibrio sp. vary depending on the subspecies of Desulfovibrio sp. and the type of metal when compared with the other published studies.

  12. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  13. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    NASA Astrophysics Data System (ADS)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-09-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  14. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    NASA Technical Reports Server (NTRS)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  15. Corrosion behaviour of 316L stainless steel and anti-corrosion materials in a high acidified chloride solution

    NASA Astrophysics Data System (ADS)

    Jin, Z. H.; Ge, H. H.; Lin, W. W.; Zong, Y. W.; Liu, S. J.; Shi, J. M.

    2014-12-01

    The corrosion behaviour of a type 316L (UNS S31603) stainless steel (SS) expansion joint in a simulated leaching solution of sediment on blast furnace gas pipeline in a power plant is investigated by using dynamic potential polarization curves, electrochemical impedance spectroscopy (EIS), optical microscope, atomic force microscope (AFM) and Scan Kelvin Probe (SKP). Severe general corrosion accompanied by pitting corrosion occurs on the type 316L SS surface in this solution. As the immersion period increases, the charge transfer resistance Rct decreases, the dissolution rate accelerates, the surface roughness increases and the surface potential difference enhances significantly. Then eight corrosion-resistant materials are tested, the corrosion rates of type 254SMo SS, type 2507 SS and TA2 are relatively minor in the solution. The corrosion resistance properties of TA2 is most excellent, indicating it would be the superior material choice for blast furnace gas pipeline.

  16. TEM and AES investigations of the natural surface nano-oxide layer of an AISI 316L stainless steel microfibre.

    PubMed

    Ramachandran, Dhanya; Egoavil, Ricardo; Crabbe, Amandine; Hauffman, Tom; Abakumov, Artem; Verbeeck, Johan; Vandendael, Isabelle; Terryn, Herman; Schryvers, Dominique

    2016-11-01

    The chemical composition, nanostructure and electronic structure of nanosized oxide scales naturally formed on the surface of AISI 316L stainless steel microfibres used for strengthening of composite materials have been characterised using a combination of scanning and transmission electron microscopy with energy-dispersive X-ray, electron energy loss and Auger spectroscopy. The analysis reveals the presence of three sublayers within the total surface oxide scale of 5.0-6.7 nm thick: an outer oxide layer rich in a mixture of FeO.Fe2 O3 , an intermediate layer rich in Cr2 O3 with a mixture of FeO.Fe2 O3 and an inner oxide layer rich in nickel.

  17. Experimental investigations on effects of frequency in ultrasonically-assisted end-milling of AISI 316L: A feasibility study.

    PubMed

    Maurotto, A; Wickramarachchi, C T

    2016-02-01

    The effects of frequency in ultrasonic vibration assisted milling (UVAM) with axial vibration of the cutter is investigated in this paper. A series of face-mill experiment in dry conditions were conducted on AISI 316L, an alloy of widespread use in industry. The finished surfaces roughness were studied along with basic considerations on tool wear for both conventional milling and an array of frequencies for UVAM (20–40–60 kHz) in a wide range of cutting conditions. Surface residual stresses and cross-cut metallographic slides were used to investigate the hidden effects of UVAM. Experimental results showed competitive results for both surface roughness and residual stress in UVAM when compared with conventional milling especially in the low range of frequency with similar trend for tool wear.

  18. The Corrosion Behavior of Stainless Steel 316L in Novel Quaternary Eutectic Molten Salt System

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Mantha, Divakar; Reddy, Ramana G.

    2017-03-01

    In this article, the corrosion behavior of stainless steel 316L in a low melting point novel LiNO3-NaNO3-KNO3-NaNO2 eutectic salt mixture was investigated at 695 K which is considered as thermally stable temperature using electrochemical and isothermal dipping methods. The passive region in the anodic polarization curve indicates the formation of protective oxides layer on the sample surface. After isothermal dipping corrosion experiments, samples were analyzed using SEM and XRD to determine the topography, corrosion products, and scale growth mechanisms. It was found that after long-term immersion in the LiNO3-NaNO3-KNO3-NaNO2 molten salt, LiFeO2, LiFe5O8, Fe3O4, (Fe, Cr)3O4 and (Fe, Ni)3O4 oxides were formed. Among these corrosion products, LiFeO2 formed a dense and protective layer which prevents the SS 316L from severe corrosion.

  19. Study of scale formation on AISI 316L in simulated solid oxide fuel cell bi-polar environments

    SciTech Connect

    Ziomek-Moroz, M.; Covino, Bernard S., Jr.; Cramer, Stephen D.; Holcomb, Gordon R.; Bullard, Sophie J.; Singh , P.; Windisch, C.F., Jr.

    2004-01-01

    Significant progress made towards reducing the operating temperature of solid oxide fuel cells (SOFC) from {approx}1000 C to {approx}600 C is expected to permit the use of metallic materials with substantial cost reduction. One of the components in a SOFC stack to be made of metallic materials is a bipolar separator, also called an interconnect. It provides electrical connection between individual cells and serves as a gas separator to prevent mixing of the fuel and air. At operating temperature, the material selected for interconnects should possess good chemical and mechanical stability in complex fuel and oxidant gaseous environments, good electrical conductivity, and a coefficient of thermal expansion (CTE) that matches that of the cathode, anode, and electrolyte components. Cr2O3 scale-forming alloys appear to be the most promising candidates. There appears to be a mechanism whereby the environment on the fuel side of a stainless steel interconnect changes the corrosion behavior of the metal on the air side. The corrosion behavior of 316L stainless steel simultaneously exposed to air on one side and H2+3%H2O on the other at 907 K was studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of the investigated material was determined in terms of area-specific resistance (ASR). The chemical and electrical properties of 316L exposed to a dual environment of air/ (H2+H2O) were compared to those of 316L exposed to a single environment of air/air.

  20. Tensile tests and metallography of brazed AISI 316L specimens after irradiation

    NASA Astrophysics Data System (ADS)

    Groot, P.; Franconi, E.

    1994-08-01

    Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens.

  1. Corrosion of type 316L stainless steel in a mercury thermal convection loop

    SciTech Connect

    DiStefano, J.R.; Manneschmidt, E.T.; Pawel, S.J.

    1999-04-01

    Two thermal convection loops fabricated from 316L stainless steel containing mercury (Hg) and Hg with 1000 wppm gallium (Ga), respectively, were operated continuously for about 5000 h. In each case, the maximum loop temperature was constant at about 305 degrees C and the minimum temperature was constant at about 242 degrees C. Coupons in the hot leg of the Hg-loop developed a posous surface layer substantially depleted of nickel and chromium, which resulted in a transformation to ferrite. The coupon exposed at the top of the hot leg in the Hg-loop experienced the maximum degradation, exhibiting a surface layer extending an average of 9-10 mu m after almost 5000 h. Analysis of the corrosion rate data as a function of temperature (position) in the Hg-loop suggests wetting by the mer cury occurred only above about 255 degrees C and that the rate limiting step in the corrosion process above 255 degrees C is solute diffusion through the saturated liquid boundary layer adjacent to the corroding surface. The latter factor suggests that the corrosion of 316L stainless steel in a mercury loop may be velocity dependent. No wetting and no corrosion were observed on the coupons and wall specimens removed from the Hg/Ga loop after 5000 h of operation.

  2. The structural and bio-corrosion barrier performance of Mg-substituted fluorapatite coating on 316L stainless steel human body implant

    NASA Astrophysics Data System (ADS)

    Sharifnabi, A.; Fathi, M. H.; Eftekhari Yekta, B.; Hossainalipour, M.

    2014-01-01

    In this study, Mg-substituted fluorapatite coatings were deposited on medical grade AISI 316L stainless steel via sol-gel dip coating method. Phase composition, crystallite size and degree of crystallinity of the obtained coatings were evaluated by X-ray diffraction (XRD) analysis. Fourier transform infrared (FTIR) spectroscopy was also used to evaluate functional groups of the obtained coatings. The surface morphology and cross-section of the final coatings were studied using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy was used to determine elemental chemical composition of the obtained coatings. In order to determine and compare the corrosion behavior of uncoated and Mg-substituted fluorapatite coated 316L stainless steel, electrochemical potentiodynamic polarization tests were performed in physiological solutions at 37 ± 1 °C. Moreover, the released metallic ions from uncoated and coated substrates were measured by inductively coupled plasma-optical emission spectrometry (ICP-OES) within 2 months of immersing in Ringer's solution at 36.5 ± 1 °C as an indication of biocompatibility. The results showed that fluoride and magnesium were successfully incorporated into apatite lattice structure and the prepared coatings were nanostructured with crystallinity of about 70%. Obtained coatings were totally crack-free and uniform and led to decrease in corrosion current densities of 316L stainless steel in physiological solutions. In addition, coated sample released much less ions such as Fe, Cr and Ni in physiological media. Therefore, it was concluded that Mg-substituted fluorapatite coatings could improve the corrosion resistance and biocompatibility of 316L stainless steel human body implants.

  3. [Measurement of low corrosion rate of coronary stents-made of 316L and 317L stainless steel].

    PubMed

    Liang, Chenghao; Guo, Liang; Chen, Wan

    2006-08-01

    Electrochemical constant current linear polarization and atomic absorption spectroscopy were used to measure the corrosion rate of coronary stents made of 316L and 317L stainless steel in 30 degrees C Tyrode's solution. The results indicated that the corrosion rate of 316L and 317L stainless steel was 21 X 10(-3) microm/a, 9.8 X 10(-3) microm/a and 0.8 X 10(-3) m/a, 0.6 X 10(-3) microm/a, respectively. All corrosion rates were lower than the medical materials corrosion rate criteria, i.e. 0.25 microm/a. Moreover the corrosion resistance of 317L stainless steel was much higher than that of 316L stainless steel. The results from atomic absorption spectroscopy may correctly reflect the quantity of releasing metal ions in the solution.

  4. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    PubMed

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream.

  5. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    PubMed Central

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  6. Effect of boron addition on injection molded 316L stainless steel: mechanical, corrosion properties and in vitro bioactivity.

    PubMed

    Bayraktaroglu, Esra; Gulsoy, H Ozkan; Gulsoy, Nagihan; Er, Ozay; Kilic, Hasan

    2012-01-01

    The research was investigated the effect of boron additions on sintering characteristics, mechanical, corrosion properties and biocompatibility of injection molded austenitic grade 316L stainless steel. Addition of boron is promoted to get high density of sintered 316L stainless steels. The amount of boron plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders have been used with the elemental NiB powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperature. The debinded samples were sintered at different temperature for 60 min. Mechanical property, microstructural characterization and electrochemical property of the sintered samples were performed using tensile testing, hardness, optical, scanning electron microscopy and electrochemical corrosion experiments. Sintered samples were immersed in a simulated body fluid (SBF) with elemental concentrations that were comparable to those of human blood plasma for a total period of 15 days. Both materials were implanted in fibroblast culture for biocompatibility evaluations were carried out. Results of study showed that sintered 316L and 316L with NiB addition samples exhibited high mechanical and corrosion properties in a physiological environment. Especially, 316L with NiB addition can be used in some bioapplications.

  7. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    PubMed

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  8. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  9. A Local Damage Approach to Predict Crack Initiation in Type AISI 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Krishnan, S. A.; Sasikala, G.; Moitra, A.; Albert, S. K.; Bhaduri, A. K.

    2014-05-01

    A local damage approach based on plastic strain equivalent to uniform strain and grain diameter of the material is proposed for prediction of crack initiation. Plane strain, plane stress, and 3D FEM simulations are carried out for compact tension (CT) geometry with blunt notch of different a/ W ratios under mode-I loading. Elastic-plastic fracture parameters have been estimated based on certain assumptions on blunting at notch tip and micromechanisms of events leading to onset of crack. The various crack initiation parameters evaluated based on proposed local damage approach and initial assumptions have been verified by conducting experiments on CT specimens and subsequent scanning electron microscopy study on fracture surface. The laboratory scale experimental results of AISI 316L(N) stainless steel material are in good agreement with FEM-predicted fracture parameters for notch type of stress raisers. The local damage approach and FEM procedure established in the present study would be easily extendable to the analysis of stress raisers in components for the prediction of crack initiation under elastic-plastic condition.

  10. Residual stress in nano-structured stainless steel (AISI 316L) prompted by Xe+ ion bombardment at different impinging angles

    NASA Astrophysics Data System (ADS)

    Cucatti, S.; Droppa, R.; Figueroa, C. A.; Klaus, M.; Genzel, Ch.; Alvarez, F.

    2016-10-01

    The effect of low energy (<1 keV) xenon (Xe+) ion bombardment on the residual stress of polycrystalline iron alloy (AISI 316L steel) is reported. The results take into account the influence of the ion incident angle maintaining constant all other bombarding parameters (i.e., ion energy and current density, temperature, and doses). The bombarded surface topography shows that ions prompt the formation of nanometric regular patterns on the surface crystalline grains and stressing the structure. The paper focalizes on the study of the surface residual stress state stemming from the ion bombardment studied by means of the "sin2 ψ" and "Universal Plot" methods. The analysis shows the absence of shear stress in the affected material region and the presence of compressive in-plane residual biaxial stress (˜200 MPa) expanding up to ˜1 μm depth for all the studied samples. Samples under oblique bombardment present higher compressive stress values in the direction of the projected ion beam on the bombarded surface. The absolute value of the biaxial surface stress difference (σ11-σ22) increases on ion impinging angles, a phenomenon associated with the momentum transfer by the ions. The highest stress level was measured for ion impinging angles of 45° ( σ 11 = -380 ± 10 MPa and σ 22 = -320 ± 10 MPa). The different stresses obtained in the studied samples do not affect significantly the formation of characteristic surface patterns.

  11. Biocompatibly Coated 304 Stainless Steel as Superior Corrosion-Resistant Implant Material to 316L Steel

    NASA Astrophysics Data System (ADS)

    Paul, Subir; Mandal, Chandranath

    2013-10-01

    Surface treatments of 304 stainless steel by electro-coating and passivating in few inorganic electrolytes were found to be very effective in drastically reducing the corrosion rate of the material in stimulated body fluid (SBF) by several orders in comparison to that of 316L steel, presently being used for orthopedic implants. Polarization studies of electrodeposited hydroxyl apatite coating on 304 steel showed remarkably improved corrosion current. Cyclic polarization of the material in SBF reflected the broadened passivity region, much lower passive current, and narrower hysteresis loops. Similar effects were also found through the formation of inorganic coatings by passivation in NaF, CaNO3, and calcium phosphate buffer solutions. Surface characterization by XRD showed the peaks of the respective coating crystals. The morphology of the coatings studied by SEM showed a flake-type structure for hydroxyapatite coating and fine spherical-subspherical particles for other coatings.

  12. Imitating seasonal temperature fluctuations for the H2S corrosion of 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Davoodi, A.; Babaiee, M.; Pakshir, M.

    2013-07-01

    Temperature fluctuations are inevitable in sour oil and gas production. In this study, the H2S corrosion of 304L and 316L alloys was investigated at pH 3 and temperatures of 20-60 °C using DC and AC electrochemical techniques. Two-fold increases in the corrosion rates of both alloys were reported with increases in temperature to 60 °C. In the 304L alloy, the surface layer was observed to be 3% rougher and 34% thicker than that of the 316L alloy. The two alloys exhibited different corrosion behaviors in the temperature ranges of 20-40 °C and 40-60 °C. Although the 316L alloy revealed a greater corrosion resistance at the free potential condition, the passivation on the 304L alloy was significantly greater than that of the 316L alloy at 40 °C and 15 ppm H2S. The FeS2 and combined FeS2-MoS2 compounds contributed to the surface layer constituents in the 304L and 316L alloys, respectively. The increase in temperature kinetically provided more favorable conditions for FeS2 than MoS2 formation, i.e. it had a relatively constructive effect on the 304L alloy passivation.

  13. In vitro corrosion fatigue of 316L cold worked stainless steel.

    PubMed

    Taira, M; Lautenschlager, E P

    1992-09-01

    The corrosion resistance of 316L cold worked stainless steel depends upon its thin protective oxide layer; and if this is partially broken down, corrosion resistance depends upon its tendency for repassivation. Since the intended function of stainless-steel implants is to sustain musculoskeletal forces, research toward the stability of the oxide film during dynamic loading in simulated bodylike fluids is warranted. A pilot corrosion fatigue study was, therefore, performed on uniaxial tension fatigue specimens cycled to various maximum stress levels near their yield point while immersed in 37 degrees C isotonic saline solution, and combined with the electrochemical insult of (a) imparting an 800 mV vs. SCE anodic potential for 20 s to stimulate local film breakdown, and then (b) returning to a constant 200 mV vs. SCE anodic potential and maintaining that potential during cyclic loading until the specimens broke in two. During the anodic polarization by continuously monitoring the current it was possible to (a) observe the repassivation and corrosion behavior following stimulation, and (b) detect crack initiation, crack propagation and failure onset. The combined effects of accelerated corrosion and mechanical fatiguing disturbed the repassivation tendency and reduced the crack initiation times and the fatigue lives as compared to air and saline controls. As the maximum cyclic load levels were increased, the fatigue lives were further foreshortened.

  14. Effect of surface passivation on corrosion resistance and antibacterial properties of Cu-bearing 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Zhao, Jinlong; Xu, Dake; Shahzad, M. Babar; Kang, Qiang; Sun, Ying; Sun, Ziqing; Zhang, Shuyuan; Ren, Ling; Yang, Chunguang; Yang, Ke

    2016-11-01

    The resistance for pitting corrosion, passive film stability and antibacterial performance of 316L-Cu SS passivated by nitric acid solution containing certain concentration of copper sulfate, were studied by electrochemical cyclic polarization, electrochemical impedance spectroscopy (EIS) and co-culture with bacteria. Inductively coupled plasma mass spectrometry (ICP-MS) was used to analyze the Cu2+ ions release from 316L-Cu SS surface. XPS analysis proved that the enrichment of CuO, Cr2O3 and Cr(OH)3 on the surface of specimen could simultaneously guarantee a better corrosion resistance and stable antibacterial properties. The biocompatibility evaluation determined by RTCA assay also indicated that the 316L-Cu SS after antibacterial passivation was completely biocompatible.

  15. Effect of Mercury Velocity on Corrosion of Type 316L Stainless Steel in a Thermal Convection Loop

    SciTech Connect

    Pawel, SJ

    2001-03-23

    Two 316L thermal convection loops (TCLs) containing several types of 316L specimens circulated mercury continuously for 2000 h at a maximum temperature of 300 C. Each TCL was fitted with a venturi-shaped reduced section near the top of the hot leg for the purpose of locally increasing the Hg velocity. Results suggest that an increase in velocity from about 1.2 m/min (bulk flow) to about 5 mmin (reduced section) had no significant impact on compatibility of 316L with Hg. In addition, various surface treatments such as gold-plating, chemical etching, polishing, and steam cleaning resulted in little or no influence on compatibility of 316L with Hg when compared to nominal mill-annealed/surface-ground material. A sensitizing heat treatment also had little/no effect on compatibility of 316L with Hg for the bulk specimen, although intergranular attack was observed around the specimen holes in each case. It was determined that carburization of the hole area had occurred as a result of the specimen fabrication process potentially rendering the specimens susceptible to corrosion by Hg at these locations. To avoid sensitization-related compatibility issues for SNS components, selection of low carbon grades of stainless steel and control of the fabrication process is recommended.

  16. Computaional Modeling of the Stability of Crevice Corrosion of Wetted SS316L

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2006-04-17

    The stability of localized corrosion sites on SS 316L exposed to atmospheric conditions was studied computationally. The localized corrosion system was decoupled computationally by considering the wetted cathode and the crevice anode separately and linking them via a constant potential boundary condition at the mouth of the crevice. The potential of interest for stability was the repassivation potential. The limitations on the ability of the cathode that are inherent due to the restricted geometry were assessed in terms of the dependence on physical and electrochemical parameters. Physical parameters studied include temperature, electrolyte layer thickness, solution conductivity, and the size of the cathode, as well as the crevice gap for the anode. The current demand of the crevice was determined considering a constant crevice solution composition that simulates the critical crevice solution as described in the literature. An analysis of variance showed that the solution conductivity and the length of the cathode were the most important parameters in determining the total cathodic current capacity of the external surface. A semi-analytical equation was derived for the total current from a restricted geometry held at a constant potential at one end. The equation was able to reproduce all the model computation results both for the wetted external cathode and the crevice and give good explanation on the effects of physicochemical and kinetic parameters.

  17. Corrosion kinetics of 316L stainless steel bipolar plate with chromiumcarbide coating in simulated PEMFC cathodic environment

    NASA Astrophysics Data System (ADS)

    Huang, N. B.; Yu, H.; Xu, L. S.; Zhan, S.; Sun, M.; Kirk, Donald W.

    Stainless steel with chromium carbide coating is an ideal candidate for bipolar plates. However, the coating still cannot resist the corrosion of a proton exchange membrane fuel cell (PEMFC) environment. In this work, the corrosion kinetics of 316L stainless steel with chromium carbide is investigated in simulated PEMFC cathodic environment by combining electrochemical tests with morphology and microstructure analysis. SEM results reveal that the steel's surface is completely coated by Cr and chromium carbide but there are pinholes in the coating. After the coated 316L stainless steel is polarized, the diffraction peak of Fe oxide is found. EIS results indicate that the capacitive resistance and the reaction resistance first slowly decrease (2-32 h) and then increase. The potentiostatic transient curve declines sharply within 2000 s and then decreases slightly. The pinholes, which exist in the coating, result in pitting corrosion. The corrosion kinetics of the coated 316L stainless steel are modeled and accords the following equation: i0 = 7.6341t-0.5, with the corrosion rate controlled by ion migration in the pinholes.

  18. COMPUTATIONAL MODELING OF CATHODIC LIMITATIONS ON LOCALIZED CORROSION OF WETTED SS 316L, AT ROOM TEMPERATURE

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    The ability of a SS316L surface wetted with a thin electrolyte layer to serve as an effective cathode for an active localized corrosion site was studied computationally. The dependence of the total net cathodic current, I{sub net}, supplied at the repassivation potential E{sub rp} (of the anodic crevice) on relevant physical parameters including water layer thickness (WL), chloride concentration ([Cl{sup -}]) and length of cathode (Lc) were investigated using a three-level, full factorial design. The effects of kinetic parameters including the exchange current density (i{sub o,c}) and Tafel slope ({beta}{sub c}) of oxygen reduction, the anodic passive current density (i{sub p}) (on the cathodic surface), and E{sub rp} were studied as well using three-level full factorial designs of [Cl{sup -}] and Lc with a fixed WL of 25 {micro}m. The study found that all the three parameters WL, [Cl{sup -}] and Lc as well as the interactions of Lc x WL and Lc x [Cl{sup -}] had significant impact on I{sub net}. A five-factor regression equation was obtained which fits the computation results reasonably well, but demonstrated that interactions are more complicated than can be explained with a simple linear model. Significant effects on I{sub net} were found upon varying either i{sub o,c}, {beta}{sub c}, or E{sub rp}, whereas i{sub p} in the studied range was found to have little impact. It was observed that I{sub net} asymptotically approached maximum values (I{sub max}) when Lc increased to critical minimum values. I{sub max} can be used to determine the stability of coupled localized corrosion and the critical Lc provides important information for experimental design and corrosion protection.

  19. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY CHROME (VI) REDUCTANT SOLUTION USING 304 AND 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN JB; WYRAS RB

    2007-10-08

    This report documents the laboratory testing and analyses as directed under the test plan, RPP PLAN-34065, and documented in laboratory notebooks HNF 2742 and HNF-N-473-1. The purpose of this study was to evaluate and compare the electrochemical corrosion and pitting susceptibility of the 304 and 316L stainless steel in the acidified reducing solution that will be contained in either the secondary waste receiving tank or concentrate tank.

  20. Nanohardness, corrosion and protein adsorption properties of CuAlO2 films deposited on 316L stainless steel for biomedical applications

    NASA Astrophysics Data System (ADS)

    Chang, Shih-Hang; Chen, Jian-Zhang; Hsiao, Sou-Hui; Lin, Guan-Wei

    2014-01-01

    This study preliminarily assesses the biomedical applications of CuAlO2 coatings according to nanoindentation, electrochemical, and protein adsorption tests. Nanoindentation results revealed that the surface hardness of 316L stainless steel increased markedly after coating with CuAlO2 films. Electrochemical tests of corrosion potential, breakdown potential, and corrosion current density showed that the corrosion resistance properties of 316L stainless steel are considerably improved by CuAlO2 coatings. Bicinchoninic acid (BCA) protein assay results revealed that the protein adsorption behavior of 316L stainless steel did not exhibit notable differences with or without CuAlO2 coatings. A CuAlO2 coating of 100 nm thickness improved the surface nanohardness and corrosion resistance ability of 316L stainless steel. CuAlO2 is a potential candidate for biomaterial coating applications, particularly for surface modification of fine, delicate implants.

  1. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  2. Stress corrosion cracking and corrosion fatigue on 316L stainless steel in boric acid concentrated media at 320 C

    SciTech Connect

    Herms, E.; Olive, J.M.; Puiggali, M.; Boursier, J.M.

    1999-07-01

    Stress Corrosion Cracking (SCC) and Corrosion-Fatigue (CF) tests were performed in autoclave at 320 C in concentrated boric acid chlorinated media in presence of oxygen or hydrogen on type 316L austenitic stainless steel. Crack Growth Rates (CGR) are higher in non deaerated solutions for both SCC and CF than in hydrogenated solutions. CGR are relatively similar in CF and in SCC, excepted for high load ratio in CF where CGR are higher than in SCC. Detailed analysis of the fracture surface shows some distinct features between SCC and CF. Intergranular and transgranular mode of fracture are observed on SCC and CF. Fracture modes depend on the chemistry of solution in SCC and on frequency in CF. Traces of slip bands and crack front marking associated with oxide scale present on fracture surfaces exist in SCC and CF. Fatigue striations appear for low load ratio and high frequency. Secondary intergranular and transgranular cracking is observed only on SCC fracture surfaces and ligament morphology can be different in SCC relative to FC.

  3. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined.

  4. Effect of copper addition on mechanical properties, corrosion resistance and antibacterial property of 316L stainless steel.

    PubMed

    Xi, Tong; Shahzad, M Babar; Xu, Dake; Sun, Ziqing; Zhao, Jinlong; Yang, Chunguang; Qi, Min; Yang, Ke

    2017-02-01

    The effects of addition of different Cu content (0, 2.5 and 3.5wt%) on mechanical properties, corrosion resistance and antibacterial performance of 316L austenitic stainless steel (SS) after solution and aging treatment were investigated by mechanical test, transmission electron microscope (TEM), X-ray diffraction (XRD), electrochemical corrosion, X-ray photoelectron spectroscopy (XPS) and antibacterial test. The results showed that the Cu addition and heat treatment had no obvious influence on the microstructure with complete austenite features. The yield strength (YS) after solution treatment was almost similar, whereas the aging treatment obviously increased the YS due to formation of tiny Cu-rich precipitates. The pitting and protective potential of the solution treated Cu-bearing 316L SS in 0.9wt% NaCl solution increased with increasing Cu content, while gradually declined after aging, owing to the high density Cu-rich precipitation. The antibacterial test proved that higher Cu content and aging were two compulsory processes to exert good antibacterial performance. The XPS results further indicated that aging enhanced the Cu enrichment in passive film, which could effectively stimulate the Cu ions release from the surface of passive film.

  5. 316L stainless steel tubes corrosion influenced by SRB in sea water

    SciTech Connect

    Yoffe, P.

    1997-08-01

    A tube made from SS316L was attacked by stagnated sea water. The typical onion form of the pits were obscured in welded and unwelded sectors of the tube. Iron sulfides FeS{sub 1{minus}x} and FeS{sub 2} (in pyrite form) were observed on effected surface of the tube, in addition to iron chloride and oxide/hydroxide. Theoretical investigation was based on cluster model of alloy and thermodynamic/kinetic characterization of possible reactions. It was concluded that microbially influenced sulfidizing played an accelerating role in the failure that exhibited the typical characteristics for stagnated sea water effect to chromium-nickel stainless steel.

  6. Optimum temperature on corrosion resistance for plasma ion nitrided 316L stainless steel in sea water solution

    NASA Astrophysics Data System (ADS)

    Chong, Sang-Ok; Kim, Seong-Jong

    2017-01-01

    The aim of this research is to investigate the optimum plasma ion nitriding temperature on corrosion resistance in natural sea water for plasma ion nitrided 316L stainless steel. Plasma ion nitriding was conducted at different temperatures of 350, 400, 450, and 500 °C with a mixture of 75% of nitrogen and 25% of hydrogen during 10 h. In conclusion of anodic polarization test, a wide passive potential region and a high corrosion potential were observed at a plasma ion nitriding temperature of 450 °C. Moreover, relatively less damage depth and clean surface micrographs were observed at 450 °C as results of observation of three-dimensional (3D) microscope and scanning electron microscope (SEM) after polarization experiments. In addition, higher corrosion potential and lower corrosion current density were indicated at plasma ion nitrided samples than the value of untreated substrate after Tafel analysis. Hence, plasma ion nitrided at 450 °C in sea water solution represented optimum corrosion resistance among the all the plasma ion nitriding temperature parameters.

  7. Development of Silica Glass Coatings on 316L SS and Evaluation of its Corrosion Resistance Behavior in Ringer's Solution

    NASA Astrophysics Data System (ADS)

    Vijayalakshmi, U.; Rajeswari, S.

    2012-12-01

    Sol-gel derived silica glasses have many promising features, including low-temperature preparation as well as chemical and physical stability. Two silica glasses with Si100 and Si80 composition were prepared to understand the factors contributing to the rate of bioactivity. The effects of pH, solution aging temperature, and molar ratio of H2O/tetraethyl orthosilicate (TEOS) were studied, and the obtained powder sample was characterized by Fourier transform infrared spectroscopy, X-ray diffraction studies, and scanning electron microscopy. The synthesized silica glasses were deposited on 316L SS by the spin coating method at the optimized speed of 2000 revolutions per minute. The corrosion resistance behavior of the coatings was determined by (1) open-circuit potential vs time of exposure, (2) electrochemical impedance spectroscopy, and (3) cyclic polarization in Ringer's solution. A higher breakdown potential ( E b) and repassivation potential ( E p) value with lower current density was obtained from cyclic polarization. Similar results were observed from impedance analysis with higher charge transfer resistance ( R ct) and lower double layer capacitance ( C dl) indicating the corrosion resistance behavior of the coatings compared with the uncoated 316L stainless steel. From the results, it was observed that both Si100 and Si80 glass coatings had a positive effect on the corrosion resistance behavior. An adhesive strength of 46 MPa and 45 MPa was obtained for the Si100 and Si80 coatings, respectively. An accelerated leach out study was carried out by impressing the potential at their breakdown potential to determine the effect of glass coating for long-term contact between the implant and a normal biological medium.

  8. The Effect of Coating Thickness on Corrosion Resistance of Hydroxyapatite Coated Ti6Al4V and 316L SS Implants

    NASA Astrophysics Data System (ADS)

    Aksakal, B.; Gavgali, M.; Dikici, B.

    2010-08-01

    Hydroxyapatite (HAP) has been coated onto Ti6Al4V and 316L SS substrates by sol-gel method. The coating thicknesses for the analysis were about 40 and 72 μm. Adhesion and corrosion tests have been conducted on uncoated and HAP-coated substrates. The coatings were characterized by XRD, SEM, and adhesion analysis. The corrosion resistance was examined in vitro by potentiodynamic polarization technique in Ringer’s solution at room temperature. Electrochemical analysis indicated that the highest corrosion susceptibility was found on 72-μm-coated 316L SS, and the 40-μm HAP-coated Ti6Al4V showed the highest corrosion resistance. It was observed that the coating thickness was an effective parameter on both adhesion and corrosion resistance. It was shown that adhesion and corrosion resistance decreased with increasing coating thickness on both substrates.

  9. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY (ETF) CHROME (VI) REDUCTANT SOLUTION USING 304 & 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN, J.B.

    2007-06-27

    The Effluent Treatment Facility has developed a method to regenerate spent resin from the groundwater pump and treat intercepting chrome(VI) plumes (RPP-RPT-32207, Laboratory Study on Regeneration of Spent DOWEX 21K 16-20 Mesh Ion Exchange Resin). Subsequent laboratory studies have shown that the chrome(VI) may be reduced to chrome(III) by titrating with sodium metabisulfite to an oxidation reduction potential (ORP) of +280 mV at a pH of 2. This test plan describes the use of cyclic potentiodynamic polarization and linear polarization techniques to ascertain the electrochemical corrosion and pitting propensity of the 304 and 316L stainless steel in the acidified reducing the solution that will be contained in either the secondary waste receiver tank or concentrate tank.

  10. Impact of the surface roughness of AISI 316L stainless steel on biofilm adhesion in a seawater-cooled tubular heat exchanger-condenser.

    PubMed

    García, Sergio; Trueba, Alfredo; Vega, Luis M; Madariaga, Ernesto

    2016-11-01

    The present study evaluated biofilm growth in AISI 316L stainless steel tubes for seawater-cooled exchanger-condensers that had four different arithmetic mean surface roughness values ranging from 0.14 μm to 1.2 μm. The results of fluid frictional resistance and heat transfer resistance regarding biofilm formation in the roughest surface showed increases of 28.2% and 19.1% respectively, compared with the smoothest surface. The biofilm thickness taken at the end of the experiment showed variations of up to 74% between the smoothest and roughest surfaces. The thermal efficiency of the heat transfer process in the tube with the roughest surface was 17.4% greater than that in the tube with the smoothest surface. The results suggest that the finish of the inner surfaces of the tubes in heat exchanger-condensers is critical for improving energy efficiency and avoiding biofilm adhesion. This may be utilised to reduce biofilm adhesion and growth in the design of heat exchanger-condensers.

  11. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  12. The Effect of Post-Heat Treatment on Microstructure of 316L Cold-Sprayed Coatings and Their Corrosion Performance

    NASA Astrophysics Data System (ADS)

    Dikici, B.; Yilmazer, H.; Ozdemir, I.; Isik, M.

    2016-04-01

    The combined effects of process gases and post-heat treatment temperature on the microstructure of 316L cold-sprayed coatings on Al5052 substrates have been investigated in this study. The stainless steel coatings were subjected to heat treatment at four different temperatures (250, 500, 750, and 1000 °C) to study the effect of heat treatment. In addition, the corrosion performances of the coatings at different process temperatures have been compared using the potentiodynamic scanning technique. Microstructural characterization of the coatings was carried out using scanning and transmission electron microscopy and x-ray diffraction. The results of present study showed that cold-sprayed stainless steel coatings processed with helium exhibited higher corrosion resistance than those of coatings sprayed with nitrogen process gas. This could partially be attributed to the reduction in porosity level (4.9%) and improvement of particle-particle bonding. In addition, evaluation of the mechanical and microstructural properties of the coatings demonstrated that subsequent heat treatment has major influence on the deposited layers sprayed with He process gas.

  13. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel

    NASA Astrophysics Data System (ADS)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu

    2014-06-01

    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  14. Metal release rate from AISI 316L stainless steel and pure Fe, Cr and Ni into a synthetic biological medium--a comparison.

    PubMed

    Herting, G; Wallinder, I Odnevall; Leygraf, C

    2008-09-01

    Metal release rates from stainless steel grade 316L were investigated in artificial lysosomal fluid (ALF), simulating a human inflammatory cell response. The main focus was placed on release rates of main alloying elements using graphite furnace atomic absorption spectroscopy, and changes in surface oxide composition by means of X-ray photoelectron spectroscopy. To emphasise that alloys and pure metals possess totally different intrinsic properties, comparative studies were performed on the pure alloying constituents: iron, nickel and chromium. Significant differences in release rates were observed due to the presence of a passive surface film on stainless steel. Iron and nickel were released at rates more than 300 times lower from the 316L alloy compared with the pure metals whereas the release rate of chromium was similar. Iron was preferentially released compared with nickel and chromium. Immersion in ALF resulted in the gradual enrichment of chromium in the surface film, a small increase of nickel, and the reduction of oxidized iron with decreasing release rates of alloy constituents as a result. As expected, released metals from stainless steel grade 316L were neither in proportion to the bulk alloy composition nor to the surface film composition.

  15. Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

    PubMed

    Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

    2016-08-01

    The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces.

  16. Ion release and surface oxide composition of AISI 316L, Co-28Cr-6Mo, and Ti-6Al-4V alloys immersed in human serum albumin solutions.

    PubMed

    Karimi, Shima; Alfantazi, Akram M

    2014-07-01

    The long-term weight loss, ion release, and surface composition of 316L, Co-28Cr-6Mo and Ti-6Al-4V alloys were investigated in a simulated body environment. The samples were immersed in phosphate-buffered saline (PBS) solutions with various human serum albumin (HSA) concentrations for 8, 14, and 22 weeks. The specimens initially lost weight up to 14 weeks and then slightly gained weight. The analysis of the released ions was performed by induced coupled plasma-optical emission spectrometer (ICP-OES). The results revealed that the precipitation of the dissolved Fe and Co could cause the weight gain of the 316L and Co-28Cr-6Mo alloys. The surface chemistry of the specimens was determined by X-ray photoelectron spectroscopy (XPS). The XPS analysis of Co-28Cr-6Mo alloy showed that the interaction of Mo with HSA is different from Mo with bovine serum albumin (BSA). This was also observed for Na adsorption into the oxide layer of Ti-6Al-4V alloy in the presence of HSA and BSA.

  17. Tribological and corrosion behaviors of carburized AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  18. The effect of synthetic scrubber solution chemistry on the corrosion behavior of type 316L stainless steel and Titanium Grade 2

    SciTech Connect

    Koch, G.H.; Beavers, J.A.; Whitman, L.

    1983-01-01

    A laboratory study was performed to investigate the effects of major solution variables of synthetic scrubber environments on the corrosion behavior of Type 316L Stainless Steel and Titanium Grade 2. The synthetic solution was calcium-based and contained magnesium, sodium, sulfate, chloride and fluoride. In solution preparation, it was found that the amount of sulfuric acid needed to achieve pH 1 was dependent on the chloride concentration. However, when the pH was adjusted to 1 prior to adding halides, the pH was found to decrease with increasing chloride concentration, whereas an increase in pH with increasing chloride concentration was observed when the initial pH was 4. When the pH was held constant, the corrosion rates of both the stainless steel and titanium decreased considerably with increasing chloride concentration above 30,000 ppm chloride. However, when the acid concentration was held constant, the corrosion rates of both alloys increased with increasing chloride concentration. Finally, corrosion rates decreased dramatically with increasing pH. An explanation of these observations is presented in terms of common ion effects and hydrogen ion activity.

  19. The electroplated Pd-Co alloy film on 316 L stainless steel and the corrosion resistance in boiling acetic acid and formic acid mixture with stirring

    NASA Astrophysics Data System (ADS)

    Li, Sirui; Zuo, Yu; Tang, Yuming; Zhao, Xuhui

    2014-12-01

    Pd-Co alloy films were deposited on 316 L stainless steel by electroplating. Scanning electronic microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, weight loss test and polarization test were used to determine the properties of the Pd-Co alloy films. The Pd-Co films show fine grain size, low porosity and obviously high micro-hardness. The Co content in the film can be controlled in a large range from 21.9 at.% to 57.42 at.%. Pd is rich on the Pd-Co film surface, which is benefit to increase the corrosion resistance. In boiling 90% acetic acid plus 10% formic acid mixture with 0.005 M Br- under stirring, the Pd-Co plated stainless steel samples exhibit evidently better corrosion resistance in contrast to Pd plated samples. The good corrosion resistance of the Pd-Co alloy film is explained by the better compactness, the lower porosity, and the obviously higher micro-hardness of the alloy films, which increases the resistance to erosion and retards the development of micro-pores in the film.

  20. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  1. Degradation of SS316L bipolar plates in simulated fuel cell environment: Corrosion rate, barrier film formation kinetics and contact resistance

    NASA Astrophysics Data System (ADS)

    Papadias, Dionissios D.; Ahluwalia, Rajesh K.; Thomson, Jeffery K.; Meyer, Harry M.; Brady, Michael P.; Wang, Heli; Turner, John A.; Mukundan, Rangachary; Borup, Rod

    2015-01-01

    A potentiostatic polarization method is used to evaluate the corrosion behavior of SS316L in simulated anode and cathode environments of polymer electrolyte fuel cells. A passive barrier oxide film is observed to form and reach steady state within ∼10 h of polarization, after which time the total ion release rates are low and nearly constant at ∼0.4 μg cm-2 h-1 for all potentials investigated. The equilibrium film thickness, however, is a function of the applied potential. The main ionic species dissolved in the liquid are predominately Fe followed by Ni, that account for >90% of the steady-state corrosion current. The dissolution rate of Cr is low but increases systematically at potentials higher than 0.8 V. The experimental ion release rates can be correlated with a point defect model using a single set of parameters over a broad range of potentials (0.2-1 V) on the cathode side. The interfacial contact resistance measured after 48 h of polarization is observed to increase with increase in applied potential and can be empirically correlated with applied load and oxide film thickness. The oxide film is substantially thicker at 1.5 V possibly because of alteration in film composition to Fe-rich as indicated by XPS data.

  2. Irradiation behavior of Ti-stabilized 316L type steel

    NASA Astrophysics Data System (ADS)

    Rodchenkov, B. S.; Kalinin, G. M.; Strebkov, Yu. S.; Shamardin, V. K.; Prokhorov, V. I.; Bulanova, T. M.

    2009-04-01

    Type 316L austenitic steels are widely used for the in-vessel internal structures of fission reactors (core, core support, etc.) and for experimental irradiation facilities. The modifications of 316L Type steel (316L, 316L(N), US 316, J 316, JPCA, etc.) have been considered as structural material for International Thermonuclear Experimental Reactor (ITER). The results of investigation the irradiation behaviour of Ti-stabilized 316 L type steel (0.04 C-15 Cr-11 Ni-2.5 Mo-0.5 Ti) are presented in this work. The specimens cut out from 316L-Ti steel forging were irradiated in the SM-2 reactor up to a dose ˜4 and 10 dpa at 265 ± 15 °C. The tensile properties, fracture toughness and changes in resistance to intergranular stress corrosion cracking (IGSCC) have been investigated after irradiation. The results for Ti-stabilized 316L steel were compared with those for 316L(N)-IG steel irradiated at the same condition.

  3. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S.J.

    2000-10-17

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  4. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S J

    2001-09-25

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  5. Mechanical and Electrochemical Characterization of Super-Solidus Sintered Austenitic Stainless Steel (316L)

    NASA Astrophysics Data System (ADS)

    Muthuchamy, A.; Raja Annamalai, A.; Ranka, Rishabh

    2016-08-01

    The present study compares the mechanical and electrochemical behaviour of austenitic (AISI 316L) stainless steel compacted at various pressures (200, 400 and 600 MPa) and conventionally sintered at super-solidus temperature of 1,400°C. The electrochemical behaviour was investigated in 0.1 N H2SO4 solution by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The shrinkage decreased and densification has been increased with increasing pressure. The mechanical and electrochemical behaviour with pressure has been correlated with densification response and microstructure (pore type, volume and morphology). Highest densification ( 92% theoretical) achieved at 600 MPa (compaction pressure) and 1,400°C (sintering temperature) resulted in excellent combination of tensile strength and ductility (456 ± 40 MPa, 25 ± 1.1%), while showing excellent corrosion resistance (0.1 mmpy or 4.7 mpy).

  6. Coupled Multi-Electrode Investigation of Crevice Corrosion of AISI 316 Stainless Steel

    SciTech Connect

    F. Bocher; F. Presuel-Moreno; N.D. Budinasky; J.R. Scully

    2006-06-23

    Close packed coupled multi-electrodes arrays (MEA) simulating a planar electrode were used to measure the current evolution as a function of position during initiation and propagation of crevice corrosion of AISI 316 stainless steel. Scaling laws derived from polarization data enabled the use of rescaled crevices providing spatial resolution. Crevice corrosion of AISI 316 stainless steel in 0.6 M NaCl at 50 C was found to initiate close to the crevice mouth and to spread inwards with time. The local crevice current density increased dramatically over a short period to reach a limiting value.

  7. Electrochemical and pitting corrosion resistance of AISI 4145 steel subjected to massive laser shock peening treatment with different coverage layers

    NASA Astrophysics Data System (ADS)

    Lu, J. Z.; Han, B.; Cui, C. Y.; Li, C. J.; Luo, K. Y.

    2017-02-01

    The effects of massive laser shock peening (LSP) treatment with different coverage layers on residual stress, pitting morphologies in a standard corrosive solution and electrochemical corrosion resistance of AISI 4145 steel were investigated by pitting corrosion test, potentiodynamic polarisation test, and SEM observations. Results showed massive LSP treatment can effectively cause an obvious improvement of pitting corrosion resistance of AISI 4145 steel, and increased coverage layer can also gradually improve its corrosion resistance. Massive LSP treatment with multiple layers was shown to influence pitting corrosion behaviour in a standard corrosive solution.

  8. Effect of irradiation on the steels 316L/LN type to 12 dpa at 400 °C

    NASA Astrophysics Data System (ADS)

    Bulanova, T.; Fedoseev, A.; Kalinin, G.; Rodchenkov, B.; Shamardin, V.

    2004-08-01

    The 316L type stainless steel is widely used as a structural material for the fission reactors internal structures (core, core supports, etc.) and for experimental irradiation facilities. The 316L(N)-IG type steel is proposed as a main structural material for the ITER reactor (first wall, blanket, vacuum vessel, cooling pipe lines). It is obvious that different steel grades should exhibit different reaction to neutron irradiation. The main objective of this work was to study of irradiation behaviour of three different commercial steels: AISI 316LN, AISI 316L (US grades) and 02X17H14M2 (Russian steel grade that is similar to 316L). Irradiation effect on the three commercial steels of 316L family to ˜12 dpa at the temperature ˜370-400 °C on the tensile properties, microstructure, swelling and susceptibility to SCC are described in the paper.

  9. Effects of gaseous nitriding AISI4140 alloy steel on corrosion and hardness properties

    NASA Astrophysics Data System (ADS)

    Tamil Moli, L.; Wahab, N.; Gopinathan, M.; Karmegam, K.; Maniyarasi, M.

    2016-10-01

    Corrosion is one of the major problems in the industry especially on machinery since it weakens the structure of the machinery part and causes the mechanical failure. This will stop the production and increase the maintenance cost. In this study, the corrosion behaviour of gas nitriding on a screw press machine shaft made from AISI 4140 steel was investigated. Pitting corrosion was identified as a major cause of the shaft failure and this study was conducted to improve the corrosion resistance on the AISI 4140 alloy steel shaft by gas nitriding as a surface hardening treatment. Gas nitriding was performed with composition of 15% ammonia and 85% nitrogen at temperatures of 525 °C, 550 °C and 575 °C and with the soaking time of 30, 45 and 60 minutes, respectively. The samples were prepared as rectangular sized of 30mm x 12mm x 3mm for immersion testing. The results showed that corrosion rate of untreated samples was 77% higher compared to the nitrided samples. It was also found that hardness of the nitrided samples was higher than untreated sample. All in all, it can be concluded that gaseous nitriding can significantly improve the surface hardness and the corrosion resistance of the shaft made of AISI 4140 alloy steel, hence reduces the pitting that is the root cause of failure.

  10. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    NASA Astrophysics Data System (ADS)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  11. Improving by postoxidation of corrosion resistance of plasma nitrocarburized AISI 316 stainless steels

    NASA Astrophysics Data System (ADS)

    Yenilmez, A.; Karakan, M.; Çelik, İ.

    2017-01-01

    Austenitic stainless steels are widely used in several industries such as chemistry, food, health and space due to their perfect corrosion resistance. However, in addition to corrosion resistance, the mechanic and tribological features such as wear resistance and friction are required to be good in the production and engineering of this type of machines, equipment and mechanic parts. In this study, ferritic (FNC) and austenitic (ANC) nitrocarburizing were applied on AISI 316 stainless steel specimens with perfect corrosion resistance in the plasma environment at the definite time (4 h) and constant gas mixture atmosphere. In order to recover corrosion resistance which was deteriorated after nitrocarburizing again, plasma postoxidation process (45 min) was applied. After the duplex treatment, the specimens' structural analyses with XRD and SEM methods, corrosion analysis with polarization method and surface hardness with microhardness method were examined. At the end of the studies, AISI 316 surface hardness of stainless steel increased with nitrocarburizing process, but the corrosion resistance was deteriorated with FNC (570 °C) and ANC (670 °C) nitrocarburizing. With the following of the postoxidation treatment, it was detected that the corrosion resistance became better and it approached its value before the process.

  12. Laser surface modification of 316L stainless steel.

    PubMed

    Balla, Vamsi Krishna; Dey, Sangeetha; Muthuchamy, Adiyen A; Janaki Ram, G D; Das, Mitun; Bandyopadhyay, Amit

    2017-02-28

    Medical grade 316L stainless steel was laser surface melted (LSM) using continuous wave Nd-YAG laser in argon atmosphere at 1 and 5 mm/s. The treated surfaces were characterized using electron backscatter diffraction to study the influence of top surface crystallographic orientation and type of grain boundaries on corrosion resistance, wettability, and biocompatibility. The laser scan velocity was found to have a marginal influence on the surface roughness and the type of grain boundaries. However, the crystal orientation density was found to be relatively high in 1 mm/s samples. The LSM samples showed a higher concentration of {101} and {123} planes parallel to the sample surface as well as a higher fraction of low-angle grain boundaries. The LSM samples were found to exhibit better surface wettability and enhanced the viability and proliferation of human fetal osteoblast cells in vitro when compared to the untreated samples. Further, the corrosion protection efficiency of 316L stainless steel was improved up to 70% by LSM in as-processed condition. The increased concentration of {101} and {123} planes on surfaces of LSM samples increases their surface energy, which is believed to be responsible for the improved in vitro cell proliferation. Further, the increased lattice spacing of these planes and high concentration of low-energy grain boundaries in LSM samples would have contributed to the better in vitro corrosion resistance than untreated 316L stainless steel. Our results indicate that LSM can be a potential treatment option for 316L stainless steel-based biomedical devices to improve biocompatibility and corrosion resistance. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017.

  13. Experimental study on the stress corrosion cracking behavior of AISI347 in acid chloride ion solution

    NASA Astrophysics Data System (ADS)

    Qu, Yanpeng; Wang, Runkun; Wang, Chao; Chen, Songying

    The stress corrosion cracking (SCC) behavior of AISI347 austenitic stainless steel exposed to acid solution containing chloride ion at different temperature and pressure is studied through slow strain rate testing (SSRT) at different test condition. The result of SSRT shows, with the pressure increasing, the SCC resistance is getting worse and the trend of brittle fracture presented by the fracture surface is more obvious. With the temperature rising, the mechanical properties of AISI347 getting worse first and then getting better, it gets to be the worst when the temperature is 260 °C. The result of significance effect analysis of temperature and pressure on SCC shows that the temperature has a greater effect on the resistance to SCC of AISI347 austenitic stainless steel than the pressure. The main component of passive film is analyzed and the mechanism of SCC is discussed. Chromium oxides soluble in the acidic chloride solution results in the forming of corrosion pits and the cracking of the passive film under stress.

  14. Effect of the La alloying addition on the antibacterial capability of 316L stainless steel.

    PubMed

    Yuan, J P; Li, W; Wang, C

    2013-01-01

    316L stainless steel is widely used for fashion jewelry but it can carry a large number of bacteria and cause the potential risk of infection since it has no antimicrobial ability. In this paper, La is used as an alloying addition. The antibacterial capability, corrosion resistance and processability of the La-modified 316L are investigated by microscopic observation, thin-film adhering quantitative bacteriostasis, electrochemical measurement and mechanical test. The investigations reveal that the La-containing 316L exhibits the Hormesis effect against Staphylococcus aureus ATCC 25923 and Escherichia coli DH5α, 0.05 wt.% La stimulates their growth, as La increases, the modified 316L exhibits the improved antibacterial effect. The more amount of La is added, the better antibacterial ability is achieved, and 0.42 wt.% La shows excellent antibacterial efficacy. No more than 0.11 wt.% La addition improves slightly the corrosion resistance in artificial sweat and has no observable impact on the processability of 316L, while a larger La content degrades them. Therefore, the addition of La alone in 316L is difficult to obtain the optimal combination of corrosion resistance, antibacterial capability and processability. In spite of that, 0.15 wt.% La around is inferred to be the trade-off for the best overall performance.

  15. Electrochemical properties of 316L stainless steel with culturing L929 fibroblasts.

    PubMed

    Hiromoto, Sachiko; Hanawa, Takao

    2006-08-22

    Potentiodynamic polarization and impedance tests were carried out on 316L stainless steel with culturing murine fibroblast L929 cells to elucidate the corrosion behaviour of 316L steel with L929 cells and to understand the electrochemical interface between 316L steel and cells, respectively. Potential step test was carried out on 316L steel with type I collagen coating and culturing L929 cells to compare the effects of collagen and L929 cells. The open-circuit potential of 316L steel slightly shifted in a negative manner and passive current density increased with cells, indicating a decrease in the protective ability of passive oxide film. The pitting potential decreased with cells, indicating a decrease in the pitting corrosion resistance. In addition, a decrease in diffusivity at the interface was indicated from the decrease in the cathodic current density and the increase in the diffusion resistance parameter in the impedance test. The anodic peak current in the potential step test decreased with cells and collagen. Consequently, the corrosion resistance of 316L steel decreases with L929 cells. In addition, collagen coating would provide an environment for anodic reaction similar to that with culturing cells.

  16. Effect of quenching method on the wear and corrosion resistance of stainless steel AISI 420 (TYPE 30Kh13)

    NASA Astrophysics Data System (ADS)

    Sola, R.; Giovanardi, R.; Veronesi, P.; Poli, G.

    2013-03-01

    The effect of different kinds of quenching, i.e., laser, vacuum, and induction ones, on the mechanical properties and wear and corrosion resistances of stainless steel AISI 420 is studied. It is shown that all the three kinds of heat treatment raise considerably the wear resistance of the steel due to growth in the hardness. Laser and vacuum quenching also increases the corrosion resistance. After induction quenching the resistance to corrosion is lower than in untreated steel.

  17. Electrochemical and In Vitro Behavior of Nanostructure Sol-Gel Coated 316L Stainless Steel Incorporated with Rosemary Extract

    NASA Astrophysics Data System (ADS)

    Motalebi, Abolfazl; Nasr-Esfahani, Mojtaba

    2013-06-01

    The corrosion resistance of AISI 316L stainless steel for biomedical applications, was significantly enhanced by means of hybrid organic-inorganic sol-gel thin films deposited by spin-coating. Thin films of less than 100 nm with different hybrid characters were obtained by incorporating rosemary extract as green corrosion inhibitor. The morphology, composition, and adhesion of hybrid sol-gel coatings have been examined by SEM, EDX, and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol-gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 21.2 MPa for the hybrid sol-gel coating. The effect of rosemary extract, with various added concentrations from 0.012 to 0.1%, on the anticorrosion properties of sol-gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Rosemary extract additions (0.05%) have significantly increased the corrosion protection of the sol-gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol-gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol-gel thin films are practical hybrid films in biomedical applications.

  18. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-10-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  19. Barnacle cement: An etchant for stainless steel 316L?

    PubMed

    Sangeetha, R; Kumar, R; Doble, M; Venkatesan, R

    2010-09-01

    Localized corrosion of stainless steel beneath the barnacle-base is an unsolved issue for the marine industry. In this work, we clearly bring out for the first time the role of the barnacle cement in acting as an etchant, preferentially etching the grain boundaries, and initiating the corrosion process in stainless steel 316L. The investigations include structural characterization of the cement and corroded region, and also chemical characterization of the corrosion products generated beneath the barnacle-base. Structural characterization studies using scanning electron microscopy (SEM) reveals the morphological changes in the cement structure across the interface of the base-plate and the substrate, modification of the steel surface by the cement and the corrosion pattern beneath the barnacle-base. Fourier transform infrared spectroscopy (FTIR) of the corrosion products show that they are composed of mainly oxides of iron thereby implying that the corrosion is aerobic in nature. A model for the etching and corrosion mechanism is proposed based on our observations.

  20. Barnacle cement: an etchant for stainless steel 316L?

    PubMed

    Sangeetha, R; Kumar, R; Doble, M; Venkatesan, R

    2010-09-01

    Localized corrosion of stainless steel beneath the barnacle-base is an unsolved issue for the marine industry. In this work, we clearly bring out for the first time the role of the barnacle cement in acting as an etchant, preferentially etching the grain boundaries, and initiating the corrosion process in stainless steel 316L. The investigations include structural characterization of the cement and corroded region, and also chemical characterization of the corrosion products generated beneath the barnacle-base. Structural characterization studies using scanning electron microscopy (SEM) reveals the morphological changes in the cement structure across the interface of the base-plate and the substrate, modification of the steel surface by the cement and the corrosion pattern beneath the barnacle-base. Fourier transform infrared spectroscopy (FTIR) of the corrosion products show that they are composed of mainly oxides of iron thereby implying that the corrosion is aerobic in nature. A model for the etching and corrosion mechanism is proposed based on our observations.

  1. Laser borided composite layer produced on austenitic 316L steel

    NASA Astrophysics Data System (ADS)

    Mikołajczak, Daria; Kulka, Michał; Makuch, Natalia

    2016-12-01

    Abstract Austenitic 316L steel is well-known for its good resistance to corrosion and oxidation. Therefore, this material is often used wherever corrosive media or high temperatures are to be expected. The main drawback of this material is very low hardness and low resistance to mechanical wear. In this study, the laser boriding was used in order to improve the wear behavior of this material. As a consequence, a composite surface layer was produced. The microstructure of laser-borided steel was characterized by only two zones: re-melted zone and base material. In the re-melted zone, a composite microstructure, consisting of hard ceramic phases (borides) and a soft austenitic matrix, was observed. A significant increase in hardness and wear resistance of such a layer was obtained.

  2. Perfluorocarbon thin films and polymer brushes on stainless steel 316 L for the control of interfacial properties.

    PubMed

    Kruszewski, Kristen M; Gawalt, Ellen S

    2011-07-05

    Perfluorocarbon thin films and polymer brushes were formed on stainless steel 316 L (SS316L) to control the surface properties of the metal oxide. Substrates modified with the films were characterized using diffuse reflectance infrared Fourier transform spectroscopy (DRIFT), contact angle analysis, atomic force microscopy (AFM), and cyclic voltammetry (CV). Perfluorooctadecanoic acid (PFOA) was used to form thin films by self-assembly on the surface of SS316L. Polypentafluorostyrene (PFS) polymer brushes were formed by surface-initiated polymerization using SAMs of 16-phosphonohexadecanoic acid (COOH-PA) as the base. PFOA and PFS were effective in significantly reducing the surface energy and thus the interfacial wetting properties of SS316L. The SS316L control exhibited a surface energy of 38 mN/m compared to PFOA and PFS modifications, which had surface energies of 22 and 24 mN/m, respectively. PFOA thin films were more effective in reducing the surface energy of the SS316L compared to PFS polymer brushes. This is attributed to the ordered PFOA film presenting aligned CF(3) terminal groups. However, PFS polymer brushes were more effective in providing corrosion protection. These low-energy surfaces could be used to provide a hydrophobic barrier that inhibits the corrosion of the SS316L metal oxide surface.

  3. Stress-Corrosion Cracking of AISI 4340 Steel in Aqueous Environments

    NASA Astrophysics Data System (ADS)

    Kalnaus, Sergiy; Zhang, Jixi; Jiang, Yanyao

    2011-02-01

    Stress corrosion cracking of the high-strength martensitic steel AISI 4340 (yield stress = 1503 MPa) in NaCl aqueous solutions of different concentrations was studied experimentally using compact tension specimens in free corroding conditions. The experiments were conducted under the controls of constant load, constant crack opening displacement (COD), constant loading rate, and constant COD rate. Despite the differences in controlling conditions, the experiments yielded similar results for the threshold stress intensity factor and the plateau velocity in the 3.5 wt pct NaCl solution. Dependence of the plateau velocity on the NaCl concentration was observed, whereas the values of the threshold stress intensity factors seem to be independent of the NaCl concentration in distilled water.

  4. Rapid Tempering of Martensitic Stainless Steel AISI420: Microstructure, Mechanical and Corrosion Properties

    NASA Astrophysics Data System (ADS)

    Abbasi-Khazaei, Bijan; Mollaahmadi, Akbar

    2017-03-01

    In this research, the effect of rapid tempering on the microstructure, mechanical properties and corrosion resistance of AISI 420 martensitic stainless steel has been investigated. At first, all test specimens were austenitized at 1050 °C for 1 h and tempered at 200 °C for 1 h. Then, the samples were rapidly reheated by a salt bath furnace in a temperature range from 300 to 1050 °C for 2 min and cooled in air. The tensile tests, impact, hardness and electrochemical corrosion were carried out on the reheated samples. Scanning electron microscopy was used to study the microstructure and fracture surface. To investigate carbides, transmission electron microscopy and also scanning electron microscopy were used. X-ray diffraction was used for determination of the retained austenite. The results showed that the minimum properties such as the tensile strength, impact energy, hardness and corrosion resistance were obtained at reheating temperature of 700 °C. Semi-continuous carbides in the grain boundaries were seen in this temperature. Secondary hardening phenomenon was occurred at reheating temperature of 500 °C.

  5. Effect of in site strain on passivated property of the 316L stainless steels.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Ting, Guo

    2016-04-01

    The effect of the strain of 316L stainless steel on its corrosion resistance in borate buffer solution was investigated by in site tensile test and the electrochemical impedance spectroscopy measurements. It was found that the corrosion resistance of the 316L stainless steel decreased with the increasing of in site strain. The lower corrosion resistance of the stainless steel during in site strain was mainly attributed to the higher doping concentration in passive film. Especially, with the increasing of in site strain, the concentrations of acceptor (i.e., cation vacancies) in the passive films significantly increased. More acceptor concentrations reduced the compactness of the passive film and its corrosion resistance. Moreover, two exponential relationships were found between in site strain and the charge transfer resistance of the passive film and between in site strain and total doping concentrations in passive film, respectively.

  6. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    PubMed

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates.

  7. Resistance of superhydrophobic and oleophobic surfaces to varied temperature applications on 316L SS

    NASA Astrophysics Data System (ADS)

    Shams, Hamza; Basit, Kanza; Saleem, Sajid; Siddiqui, Bilal A.

    316L SS also called Marine Stainless Steel is an important material for structural and marine applications. When superhydrophobic and oleophobic coatings are applied on 316L SS it shows significant resistance to wear and corrosion. This paper aims to validate the coatings manufacturer's information on optimal temperature range and test the viability of coating against multiple oil based cleaning agents. 316L SS was coated with multiple superhydrophic and oleohobic coatings and observed under SEM for validity of adhesion and thickness and then scanned under FFM to validate the tribological information. The samples were then dipped into multiple cleaning agents maintained at the range of operating temperatures specified by the manufacturer. Coating was observed for deterioration over a fixed time intervals through SEM and FFM. A comparison was drawn to validate the most critical cleaning agent and the most critical temperature at which the coating fails to leave the base substrate exposed to the environment.

  8. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    PubMed

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures.

  9. Corrosion-fatigue behavior of an annealed AISI 1045 carbon steel coated with electroless nickel-phosphorus

    SciTech Connect

    Pertuz, A.; Chitty, J.A.; Puchi, E.S. ); Hintermann, H. . Faculty of Sciences)

    1999-08-01

    The influence of an industrial electroless nickel-phosphorus deposit on the corrosion-fatigue properties of an annealed AISI 1045 steel has been investigated. For this purpose, three corrosive media were selected: distilled water and two NaCl solutions of different concentration (3 and 5%) in distilled water. Corrosion-fatigue tests were conducted at alternating stress levels ranging between 219 and 329 MPa at a frequency of 50 Hz. The corrosion-fatigue properties of the coated and uncoated substrates are very similar when testing is conducted in salty water. However, for testing in distilled water the corrosion-fatigue properties of coated substrates were diminished in relation to the uncoated material. The fractographic analysis of the fracture surfaces revealed the presence of fatigue marks within the electroless nickel-phosphorus deposit, which indicate that the fracture mechanism of the coating is associated to the cyclic loading of the material.

  10. Effect of forming technique BixSiyOz coatings obtained by sol- gel and supported on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bautista Ruiz, J.; Olaya Flórez, J.; Aperador, W.

    2016-02-01

    BixSiyOz type coatings via sol-gel synthesized from bismuth nitrate pentahydrate, and tetraethyl orthosilicate as precursors; glacial acetic acid and 2-ethoxyethanol as solvents, and ethanolamine as complexing. The coatings were supported on AISI 316L stainless steel substrate through dip-coating and spin-coating techniques. The study showed that the spin-coating technique is efficient than dip-coating because it allows more dense and homogeneous films.

  11. Passivation and electrochemical behavior of 316L stainless steel in chlorinated simulated concrete pore solution

    NASA Astrophysics Data System (ADS)

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Li, Xiaogang

    2017-04-01

    In this paper, the passivation and electrochemical behavior of 316L stainless steel in chlorinated simulated concrete pore solutions at different pH was evaluated by potentiodynamic measurements, electrochemical impedance spectroscopy. The composition of the passive film and surface morphology were investigated by X-ray photoelectron spectroscopy (XPS), secondary ion mass spectrometry (SIMS), and scanning electron microscopy, respectively. The results reveal that metastable pitting susceptibility, stable pitting corrosion, and composition of the passive film are influenced by pH value. After long time immersion, a bilayer structure passive film can be formed in this environment. The appearance of molybdates on the outermost surface layer, further enhancing the stability of the passive film. Moreover, the good pitting corrosion resistance of 316L stainless steel in simulated concrete pore solution without carbonated is mainly due to the presence of high Cr/Fe ratio and molybdates ions within the passive film.

  12. A study of corrosion inhibition of steel AISI-SAE 1020 in CO2-brine using surfactant Tween 80

    NASA Astrophysics Data System (ADS)

    Cedeño, M. L.; L, E. Vera; Pineda T, Y.

    2017-01-01

    Surfactant inhibitors also called active surface agents are molecules composed of a polar hydrophilic group and a non-polar hydrophobic group, with characteristics of adsorption on metal surfaces, high efficiency of inhibiting, low price, low toxicity and easy production. In this work, the corrosion inhibition was study by CO2 steel AISI-SAE 1020 with the addition of 0.01M Tween 80 surfactant to a brine solution (3% NaCl). Electrochemical Impedance Spectroscopy and potentiodynamic polarization testing investigated the phenomenon. The results revealed that the surfactant studied acts as an excellent corrosion inhibitor and inhibition efficiency (E%) increases with increasing fluid velocity. The morphology of the steel surface after exposure to the solution of 3% NaCl with and without surfactant indicates the inhibition phenomenon is due to the adsorption of the surfactant molecules, which insulate the surface of the corrosive medium and reduces the attack surficial.

  13. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    NASA Astrophysics Data System (ADS)

    Anghelina, F. V.; Ungureanu, D. N.; Bratu, V.; Popescu, I. N.; Rusanescu, C. O.

    2013-11-01

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca10(PO4)6(OH)2 hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal-ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  14. Effect of Zr, Nb and Ti addition on injection molded 316L stainless steel for bio-applications: Mechanical, electrochemical and biocompatibility properties.

    PubMed

    Gulsoy, H Ozkan; Pazarlioglu, Serdar; Gulsoy, Nagihan; Gundede, Busra; Mutlu, Ozal

    2015-11-01

    The research investigated the effect of Zr, Nb and Ti additions on mechanical, electrochemical properties and biocompatibility of injection molded 316L stainless steel. Addition of elemental powder is promoted to get high performance of sintered 316L stainless steels. The amount of additive powder plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders used with the elemental Zr, Nb and Ti powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperatures. The debinded samples were sintered at 1350°C for 60 min. Mechanical, electrochemical property and biocompatibility of the sintered samples were performed mechanical, electrochemical, SBF immersion tests and cell culture experiments. Results of study showed that sintered 316L and 316L with additives samples exhibited high corrosion properties and biocompatibility in a physiological environment.

  15. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  16. [Study on biocompatibility of MIM 316L stainless steel].

    PubMed

    Wang, Guohui; Zhu, Shaihong; Li, Yiming; Zhao, Yanzhong; Zhou, Kechao; Huang, Boyun

    2007-04-01

    This study was aimed to evaluate the biocompatibility of metal powder injection molding (MIM) 316L stainless steel. The percentage of S-period cells was detected by flow cytometry after L929 cells being incubated with extraction of MIM 316L stainless steel, and titanium implant materials for clinical application were used as control. In addition, both materials were implanted in animals and the histopathological evaluations were carried out. The statistical analyses show that there are no significant differences between the two groups (P > 0.05), which demonstrate that MIM 316L stainless steel has good biocompatibility.

  17. Electrochemical study of Type 304 and 316L stainless steels in simulated body fluids and cell cultures.

    PubMed

    Tang, Yee-Chin; Katsuma, Shoji; Fujimoto, Shinji; Hiromoto, Sachiko

    2006-11-01

    The electrochemical corrosion behaviour of Type 304 and 316L stainless steels was studied in Hanks' solution, Eagle's minimum essential medium (MEM), serum containing medium (MEM with 10% of fetal bovine serum) without cells, and serum containing medium with cells over a 1-week period. Polarization resistance measurements indicated that the stainless steels were resistant to Hanks' and MEM solutions. Type 304 was more susceptible to pitting corrosion than Type 316L in Hanks' and MEM solutions. The uniform corrosion resistance of stainless steels, determined by R(p), was lower in culturing medium than in Hanks' and MEM. The low corrosion resistance was due to surface passive film with less protective to reveal high anodic dissolution rate. When cells were present, the initial corrosion resistance was low, but gradually increased after 3 days, consistent with the trend of cell coverage. The presence of cells was found to suppress the cathodic reaction, that is, oxygen reduction, and increase the uniform corrosion resistance as a consequence. On the other hand, both Type 304 and 316L stainless steels became more susceptible to pitting corrosion when they were covered with cells.

  18. The corrosion protection of AISI(TM) 1010 steel by organic and inorganic zinc-rich primers

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.

    1995-01-01

    The behavior of zinc-rich primer-coated AISI 1010 steel in 3.5-percent Na-Cl was investigated using electrochemical techniques. The alternating current (ac) method of electrochemical impedance spectroscopy (EIS), in the frequency range of 0.001 to 40,000 Hz, and the direct current (dc) method of polarization resistance (PR), were used to evaluate the characteristics of an organic, epoxy zinc-rich primer and an inorganic, ethyl silicate zinc-rich primer. A dc electromechanical galvanic corrosion test was also used to determine the corrosion current of each zinc-rich primer anode coupled to a 1010 steel cathode. Duration of the EIS/PR and galvanic testing was 21 days and 24 h, respectively. The galvanic test results demonstrated a very high current between the steel cathode and both zinc-rich primer anodes (38.8 and 135.2 microns A/sq cm for the organic and inorganic primers, respectively). The results of corrosion rate determinations demonstrated a much higher corrosion rate of the zinc in the inorganic primer than in the organic primer, due primarily to the higher porosity in the former. EIS equivalent circuit parameters confirmed this conclusion. Based on this investigation, the inorganic zinc-rich primer appears to provide superior galvanic protection and is recommended for additional study for application on solid rocket booster steel hardware.

  19. Effect of contents oil temperature and flow rate in the electrochemical corrosion of the AISI-SAE1020-steel

    NASA Astrophysics Data System (ADS)

    Cedeño, M. L.; L, E. Vera; Pineda T, Y.

    2017-01-01

    Primary causes of corrosion in components and equipment used in the petroleum industry are due to the density differences present in the multiphase system Water/Hydrocarbon/CO2 as well as the presence of weak particles of carbonic acid. The present research is focus on the study of the corrosion rate of the steel AISI-SAE 1020 under a saturated CO2 multiphase system. The effects of fluid speed, temperature and oil content on the steel corrosion were carried out in an electrode of rotator cylinder and also using electrochemical impedance spectroscopy, and potentiodynamic polarization measurements. The results show that the effect of oil content in the rate of steel corrosion is inversely proportional with the speed of the rotor. Our observations indicate that increasing the rotor speed in systems containing 60% oil or higher produce a simultaneous increase in the degradation rate of materials. Similarly, temperatures higher than 60°C generate layers of siderite that reduce the electrochemical effect.

  20. Carbon Surface Modification for Enhanced Corrosion Resistance

    DTIC Science & Technology

    2008-01-01

    LTCSS-treated 316L SS, representing a sig- nificant increase in surface hardness over the substrate material (Vickers 300 HV). To give some perspective...behavior of particular interest to the Navy. Comparison of crevice corrosion resistance for untreated 316L SS and LTCSS- treated 316L is presented in...Fig. 2. Crevice corrosion damage on an untreated 316L coupon following one week of crevice exposure is shown in the center of the figure. LTCSS

  1. Effect of ascorbic acid on the pitting resistance of 316L stainless steel in synthetic tap water

    NASA Astrophysics Data System (ADS)

    Hong, Min-Sung; Kim, Seon-Hong; Im, Shin-Young; Kim, Jung-Gu

    2016-07-01

    This study examined the effect of L-ascorbic acid (A.A) concentration on the pitting corrosion properties of 316L stainless steel (316L STS) of heat exchanger in synthetic tap water containing 400 ppm of Cl- ion. The pitting corrosion of 316L STS can be effectively inhibited by the 10-4 M of A.A concentration. In this condition, the adsorption of A.A reinforced the passive film of steel by blocking the Cl- ions at the active site. However, the passive film was deteriorated and severe pitting corrosion occurred above the 10-4 M of A.A concentration. Above the 10-4 M of A.A concentration, A.A generates soluble chelate rather than absorbs on the steel surface and it causes passive film deterioration and severe pitting corrosion. The critical ratio, which is a critical ratio of surface coverage of aggressive to inhibitive ion necessary to initiate localized corrosion, calculated 2.93 up to the 10-4 M. It has approximately 2.93:1 ratio of the coverage of local Cl- ions to A.A. Above the critical ratio, the pitting corrosion will occur with degradation of the passive film. On the other hands, above the 10-4 M A.A concentration caused a negative effect because the heat energy for adsorption is increased.

  2. Fabrication of antibacterial and hydrophilic electroless Ni-B coating on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bülbül, Ferhat; Bülbül, Leman Elif

    2016-01-01

    Biomaterial-associated bacterial infection is one of the most common complications with medical vehicles and implants made of stainless steel. A surface coating treatment like electroless Ni-B deposition, a new candidate to be used in a broad range of engineering applications owing to many advantages such as low cost, thickness uniformity, good wear resistance, may improve the antibacterial activity and physical properties of biomedical devices made of stainless steel. In this study, the antibacterial property of the electroless Ni-B film coated on AISI 316L (UNS S31603) stainless steel is basically investigated. Inhibition halo diameter measurement after incubation at 37 °C and 24 h demonstrates the existence of antimicrobial activity of the electroless Ni-B coating deposited on 316L stainless steel over the Escherichia coli test bacteria. The results of X-ray diffraction, scanning electron microscopy, atomic force microscopy and microhardness measurement studies confirms that the coating deposited on the substrate has an uniform amorphous and a harder structure. Besides, the wettability property of the uncoated substrate and the coating was measured as the contact angle of water. The water contact angle reduced about from 97.7 to 69.25°.

  3. Inhalation toxicity of 316L stainless steel powder in relation to bioaccessibility.

    PubMed

    Stockmann-Juvala, H; Hedberg, Y; Dhinsa, N K; Griffiths, D R; Brooks, P N; Zitting, A; Wallinder, I Odnevall; Santonen, T

    2013-11-01

    The Globally Harmonized System for Classification and Labelling of Chemicals (GHS) considers metallic alloys, such as nickel (Ni)-containing stainless steel (SS), as mixtures of substances, without considering that alloys behave differently compared to their constituent metals. This study presents an approach using metal release, explained by surface compositional data, for the prediction of inhalation toxicity of SS AISI 316L. The release of Ni into synthetic biological fluids is >1000-fold lower from the SS powder than from Ni metal, due to the chromium(III)-rich surface oxide of SS. Thus, it was hypothesized that the inhalation toxicity of SS is significantly lower than what could be predicted based on Ni metal content. A 28-day inhalation study with rats exposed to SS 316L powder (<4 µm, mass median aerodynamic diameter 2.5-3.0 µm) at concentrations up to 1.0 mg/L showed accumulation of metal particles in the lung lobes, but no signs of inflammation, although Ni metal caused lung toxicity in a similar published study at significantly lower concentrations. It was concluded that the bioaccessible (released) fraction, rather than the elemental nominal composition, predicts the toxicity of SS powder. The study provides a basis for an approach for future validation, standardization and risk assessment of metal alloys.

  4. Structural, electrical and magnetic measurements on oxide layers grown on 316L exposed to liquid lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Hosemann, Peter; Hofer, Christian; Hlawacek, Gregor; Li, Ning; Maloy, Stuart A.; Teichert, Christian

    2012-02-01

    Fast reactors and spallation neutron sources may use lead-bismuth eutectic (LBE) as a coolant. Its physical, chemical, and irradiation properties make it a safe coolant compared to Na cooled designs. However, LBE is a corrosive medium for most steels and container materials. The present study was performed to evaluate the corrosion behavior of the austenitic steel 316L (in two different delivery states). Detailed atomic force microscopy, magnetic force microscopy, conductive atomic force microscopy, and scanning transmission electron microscopy analyses have been performed on the oxide layers to get a better understanding of the corrosion and oxidation mechanisms of austenitic and ferritic/martensitic stainless steel exposed to LBE. The oxide scale formed on the annealed 316L material consisted of multiple layers with different compositions, structures, and properties. The innermost oxide layer maintained the grain structure of what used to be the bulk steel material and shows two phases, while the outermost oxide layer possessed a columnar grain structure.

  5. Electrochemical studies on the performance of SS316L electrode in electrokinetics

    NASA Astrophysics Data System (ADS)

    Choi, Jeong-Hee; Maruthamuthu, Sundaram; Lee, Hyun-Goo; Ha, Tae-Hyun; Bae, Jeong-Hyo

    2009-10-01

    Organic and trace metal pollutants are removed by employing various electrodes in an electrokinetic (EK) process. Stainless steel was used either as an anode or a cathode by various investigators in electroremediation systems. In the present study, the role of SS316L as an anode and cathode in EK system was studied by the measurements of pH, conductivity of electrolyte, and potential of the anode and cathode at different current densities. The weight loss of the anode and cathode and the leaching of chromium, iron, and nickel at different current densities were measured and discussed with an electroosmosis process. The electrochemical behavior of SS316L electrode in neutral, acidic and alkaline pH in soil environment was studied by an electrochemical technique viz. polarization study. Surface analysis of SS316L after EK was done by XPS and SEM. The higher conductivity was noticed at anolyte when compared to catholyte. The weight loss of the anode was in the following order 0.615 > 0.307 > 0.123 mA/cm2 and the cathode corrosion rate was vice versa. Peroxide production was also noticed at the anolyte, which may encourage the degradation of the total organic content (TOC) in the soil. The OCP (open circuit potential) of SS316L was about +75 mV vs SCE in the soil extract; while adding acetic acid, the potential shifted to the positive side, to about +380 mV vs SCE. The breakdown potential and the range of passivation potential were higher in acetic acid added system when compared to other systems. Pitting was observed on both the anode and cathode within 48 h during the EK process. The present study concludes that SS is not a proper electrode material for the EK process.

  6. A novel silica nanotube reinforced ionic incorporated hydroxyapatite composite coating on polypyrrole coated 316L SS for implant application.

    PubMed

    Prem Ananth, K; Joseph Nathanael, A; Jose, Sujin P; Oh, Tae Hwan; Mangalaraj, D

    2016-02-01

    An attempt has been made to deposit a novel smart ion (Sr, Zn, Mg) substituted hydroxyapatite (I-HAp) and silica nanotube (SiNTs) composite coatings on polypyrrole (PPy) coated surgical grade 316L stainless steel (316L SS) to improve its biocompatibility and corrosion resistance. The I-HAp/SiNTS/PPy bilayer coating on 316L SS was prepared by electrophoretic deposition technique. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies were carried out. These results confirmed the significant improvement of the corrosion resistance of the 316L SS alloy by the I-HAp/SiNTs/PPy bilayer composite coating. The adhesion strength and hardness test confirmed the anticipated mechanical properties of the composite. A low contact angle value revealed the hydrophilic nature. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used for the leach out analysis of the samples. Added to this, the bioactivity of the composite was analyzed by observing the apatite formation in the SBF solution for 7, 14, 21 and 28days of incubation. An enhancement of in vitro osteoblast attachment and cell viability was observed, which could lead to the optimistic orthopedic and dental applications.

  7. Effect of Nitrogen and Sensitization on the Microstructure and Pitting Corrosion Behavior of AISI Type 316LN Stainless Steels

    NASA Astrophysics Data System (ADS)

    Poonguzhali, A.; Pujar, M. G.; Kamachi Mudali, U.

    2013-04-01

    High-nitrogen stainless steels (SS) are receiving increased attention because of the advantages of their strength over the SS with nominal composition. However, they are susceptible to dichromium nitride (Cr2N) precipitation during thermal exposure between 873 and 1323 K resulting in sensitization and subsequent intergranular corrosion. Round tensile specimens of AISI type 316LN SS, with three different nitrogen content 0.07, 0.14, and 0.22 wt.% in mill-annealed and sensitized (973 K for 24 h) condition were studied for their pitting corrosion behavior. The results of the potentiodynamic anodic polarization studies were correlated with the results obtained using electrochemical impedance spectroscopy (EIS) technique. Critical pitting potential ( E pp) increased with increasing nitrogen content but the same was found to decrease on aging. The parameters indicating passive film stability measured by EIS revealed faster passive film dissolution as indicated by low polarization resistance, in sensitized condition and vice-versa in mill-annealed condition. The EIS results correlated well with the variation in the respective E pp obtained from the potentiodynamic polarization diagrams.

  8. Effect of electromagnetic interaction during fusion welding of AISI 2205 duplex stainless steel on the corrosion resistance

    NASA Astrophysics Data System (ADS)

    García-Rentería, M. A.; López-Morelos, V. H.; González-Sánchez, J.; García-Hernández, R.; Dzib-Pérez, L.; Curiel-López, F. F.

    2017-02-01

    The effect of electromagnetic interaction of low intensity (EMILI) applied during fusion welding of AISI 2205 duplex stainless steel on the resistance to localised corrosion in natural seawater was investigated. The heat affected zone (HAZ) of samples welded under EMILI showed a higher temperature for pitting initiation and lower dissolution under anodic polarisation in chloride containing solutions than samples welded without EMILI. The EMILI assisted welding process developed in the present work enhanced the resistance to localised corrosion due to a modification on the microstructural evolution in the HAZ and the fusion zone during the thermal cycle involved in fusion welding. The application of EMILI reduced the size of the HAZ, limited coarsening of the ferrite grains and promoted regeneration of austenite in this zone, inducing a homogeneous passive condition of the surface. EMILI can be applied during fusion welding of structural or functional components of diverse size manufactured with duplex stainless steel designed to withstand aggressive environments such as natural seawater or marine atmospheres.

  9. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    NASA Astrophysics Data System (ADS)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  10. Electrochemical and in vitro bioactivity of polypyrrole/ceramic nanocomposite coatings on 316L SS bio-implants.

    PubMed

    Madhan Kumar, A; Nagarajan, S; Ramakrishna, Suresh; Sudhagar, P; Kang, Yong Soo; Kim, Hyongbum; Gasem, Zuhair M; Rajendran, N

    2014-10-01

    The present investigation describes the versatile fabrication and characterization of a novel composite coating that consists of polypyrrole (PPy) and Nb2O5 nanoparticles. Integration of the two materials is achieved by electrochemical deposition on 316L stainless steel (SS) from an aqueous solution of oxalic acid containing pyrrole and Nb2O5 nanoparticles. Fourier transform infrared spectral (FTIR) and X-ray diffraction (XRD) studies revealed that the existence of Nb2O5 nanoparticles in PPy matrix with hexagonal structure. Surface morphological analysis showed that the presence of Nb2O5 nanoparticles strongly influenced the surface nature of the nanocomposite coated 316L SS. Micro hardness results revealed the enhanced mechanical properties of PPy nanocomposite coated 316L SS due to the addition of Nb2O5 nanoparticles. The electrochemical studies were carried out using cyclic polarization and electrochemical impedance spectroscopy (EIS) measurements. In order to evaluate the biocompatibility, contact angle measurements and in vitro characterization were performed in simulated body fluid (SBF) and on MG63 osteoblast cells. The results showed that the nanocomposite coatings exhibit superior biocompatibility and enhanced corrosion protection performance over 316L SS than pure PPy coatings.

  11. Quantification of fibrinogen adsorption onto 316L stainless steel.

    PubMed

    Gettens, Robert T T; Gilbert, Jeremy L

    2007-05-01

    Adsorption of the plasma protein fibrinogen (Fb) onto 316L stainless steel (316L SS) was observed and quantified using both in situ and ex situ atomic force microscopy techniques. Industry standard mechanical and electrochemical polishing techniques were used to prepare bulk alloy 316L SS samples, rendering the surfaces flat enough to directly observe and measure Fb adsorption. The data were analyzed kinetically using a Langmuir model. Largely irreversible adsorption was found on the 316L SS surface with an adsorption rate constant (k(o)) of 1.9 x 10(-4) mL microg(-1) s(-1) using the ex situ method and 1.7 x 10(-4) mL microg(-1) s(-1) using the in situ method. Additionally, protein conformation and assembly orientation on these surfaces were documented, where the adsorption pattern appeared random. Complete area coverage was never obtained. That is, after adsorption for over 5 time constants (5tau), voids in the structure were always observed.

  12. In Vitro Electrochemical Corrosion and Cell Viability Studies on Nickel-Free Stainless Steel Orthopedic Implants

    PubMed Central

    Salahinejad, Erfan; Hadianfard, Mohammad Jafar; Macdonald, Digby Donald; Sharifi-Asl, Samin; Mozafari, Masoud; Walker, Kenneth J.; Rad, Armin Tahmasbi; Madihally, Sundararajan V.; Tayebi, Lobat

    2013-01-01

    The corrosion and cell viability behaviors of nanostructured, nickel-free stainless steel implants were studied and compared with AISI 316L. The electrochemical studies were conducted by potentiodynamic polarization and electrochemical impedance spectroscopic measurements in a simulated body fluid. Cytocompatibility was also evaluated by the adhesion behavior of adult human stem cells on the surface of the samples. According to the results, the electrochemical behavior is affected by a compromise among the specimen's structural characteristics, comprising composition, density, and grain size. The cell viability is interpreted by considering the results of the electrochemical impedance spectroscopic experiments. PMID:23630603

  13. Corrosion behavior and tensile properties of AISI 316LN stainless steel exposed to flowing sodium at 823 K

    SciTech Connect

    Pillai, S.R.; Barasi, N.S.; Khatak, H.S.; Terrance, A.L.E.; Kale, R.D.; Rajan, M.; Rajan, K.K.

    2000-02-01

    Austenitic stainless steel of the grade AISI 316 LN was exposed to flowing sodium in a loop at 823 K for 6,000 h to examine the corrosion and mass-transfer behavior. The specimens were incorporated in specially designed sample holders in the loop. These were retrieved and examined by various metallurgical techniques. Specimens were also subjected to thermal aging in the same sample holder to aid in separating the consequences of exposure to sodium from those cause by mere thermal effects. Microstructural investigations have revealed that thermal aging caused the precipitation of carbides at the grain boundaries. Exposure to sodium caused the leaching of elements such as chromium and nickel from the specimen. Loss of nickel from the austenite phase promoted the generation of ferrite phase. Microhardness investigation revealed the hardening of the sodium-exposed surface. Analysis using an electron Probe Microanalyzer revealed that the surface of the steel was both carburized and nitrided. Tensile tests indicated that there is no appreciable difference in the yield strength (YS) and ultimate tensile strength (UTS) of the thermally aged and sodium-exposed specimens when compared with the material in the as-received condition. However, the thermally aged and sodium-exposed specimens showed a decrease in the uniform elongation and total elongation at rupture, perhaps due to carburization and nitridation.

  14. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime.

  15. Partially degradable friction-welded pure iron-stainless steel 316L bone pin.

    PubMed

    Nasution, A K; Murni, N S; Sing, N B; Idris, M H; Hermawan, H

    2015-01-01

    This article describes the development of a partially degradable metal bone pin, proposed to minimize the occurrence of bone refracture by avoiding the creation of holes in the bone after pin removal procedure. The pin was made by friction welding and composed of two parts: the degradable part that remains in the bone and the nondegradable part that will be removed as usual. Rods of stainless steel 316L (nondegradable) and pure iron (degradable) were friction welded at the optimum parameters: forging pressure = 33.2 kPa, friction time = 25 s, burn-off length = 15 mm, and heat input = 4.58 J/s. The optimum tensile strength and elongation was registered at 666 MPa and 13%, respectively. A spiral defect formation was identified as the cause for the ductile fracture of the weld joint. A 40-µm wide intermetallic zone was identified along the fusion line having a distinct composition of Cr, Ni, and Mo. The corrosion rate of the pin gradually decreased from the undeformed zone of pure iron to the undeformed zone of stainless steel 316L. All metallurgical zones of the pin showed no toxic effect toward normal human osteoblast cells, confirming the ppb level of released Cr and Ni detected in the cell media were tolerable.

  16. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    NASA Astrophysics Data System (ADS)

    Hilca, B. R.; Triyono

    2016-03-01

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO3) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  17. Effect of Laser Peening without Coating on 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; kalainathan, S.

    2015-02-01

    Laser Peening without Coating (LPwC) is an innovative surface modification technique used for the in-suit preventive maintenance of nuclear reactor components using frequency doubled (green) laser. The advantage of LPwC is that the laser required for this technique is in milli joule range and the processes can perform in aqueous environment. This paper discussed the effect of LPwC on 316L austenitic stainless steel using low energy Nd: YAG laser with various laser pulse density. The base specimen and laser peened specimen were subjected to surface residual stress, surface morphology, micro hardness and potentiodynamic polarization studies. The laser peened surface exhibit significant improvement in surface compressive residual stress. The depth profile of micro hardness revealed higher strain hardening on laser peened specimens. Though corrosion potential reported an anodic shift,current density is found to be increased after LPwC for the specimen peened with higher pulse density.

  18. Complexation- and ligand-induced metal release from 316L particles: importance of particle size and crystallographic structure.

    PubMed

    Hedberg, Yolanda; Hedberg, Jonas; Liu, Yi; Wallinder, Inger Odnevall

    2011-12-01

    Iron, chromium, nickel, and manganese released from gas-atomized AISI 316L stainless steel powders (sized <45 and <4 μm) were investigated in artificial lysosomal fluid (ALF, pH 4.5) and in solutions of its individual inorganic and organic components to determine its most aggressive component, elucidate synergistic effects, and assess release mechanisms, in dependence of surface changes using atomic absorption spectroscopy, Raman, XPS, and voltammetry. Complexation is the main reason for metal release from 316L particles immersed in ALF. Iron was mainly released, while manganese was preferentially released as a consequence of the reduction of manganese oxide on the surface. These processes resulted in highly complexing media in a partial oxidation of trivalent chromium to hexavalent chromium on the surface. The extent of metal release was partially controlled by surface properties (e.g., availability of elements on the surface and structure of the outermost surface) and partially by the complexation capacity of the different metals with the complexing agents of the different media. In general, compared to the coarse powder (<45 μm), the fine (<4 μm) powder displayed significantly higher released amounts of metals per surface area, increased with increased solution complexation capacity, while less amounts of metals were released into non-complexing solutions. Due to the ferritic structure of lower solubility for nickel of the fine powder, more nickel was released into all solutions compared with the coarser powder.

  19. Surface modification of investment cast-316L implants: microstructure effects.

    PubMed

    El-Hadad, Shimaa; Khalifa, Waleed; Nofal, Adel

    2015-03-01

    Artificial femur stem of 316L stainless steel was fabricated by investment casting using vacuum induction melting. Different surface treatments: mechanical polishing, thermal oxidation and immersion in alkaline solution were applied. Thicker hydroxyapatite (HAP) layer was formed in the furnace-oxidized samples as compared to the mechanically polished ones. The alkaline treatment enhanced the precipitation of HAP on the samples. It was also observed that the HAP precipitation responded differently to the different phases of the microstructure. The austenite phase was observed to have more homogeneous and smoother layer of HAP. In addition, the growth of HAP was sometimes favored on the austenite phase rather than on ferrite phase.

  20. Gradient titanium and silver based carbon coatings deposited on AISI316L

    NASA Astrophysics Data System (ADS)

    Batory, Damian; Reczulska, Malgorzata Czerniak-; Kolodziejczyk, Lukasz; Szymanski, Witold

    2013-06-01

    The constantly growing market for medical implants and devices caused mainly due to a lack of proper attention attached to the physical condition as well as extreme sports and increased elderly population creates the need of new biocompatible biomaterials with controlled bioactivity and certain useful properties. According to many literature reports, regarding the modifications of variety of different biomaterials using the surface engineering techniques and their biological and physicochemical examination results, the most promising material for great spectra of medical applications seem to be carbon layers. Another issue is the interaction between the implant material and surrounding tissue. In particular cases this interface area is directly exposed to air. Abovementioned concern occurs mainly in case of the external fixations, thus they are more vulnerable to infection. Therefore a crucial role has the inhibition of bacterial adhesion that may prevent implant-associated infections, occurrence of other numerous complications and in particular cases rejection of the implant. For this reason additional features of carbon coatings like antibacterial properties seem to be desired and justified. Silver doped diamond-like carbon coatings with different Ag concentrations were prepared by hybrid RF PACVD/MS (Radio Frequency Plasma Assisted Chemical Vapor Deposition/Magnetron Sputtering) deposition technique. Physicochemical parameters like chemical composition, morphology and surface topography, hardness and adhesion were determined. Examined layers showed a uniform distribution of silver in the amorphous DLC matrix, high value of H/E ratio, good adhesion and beneficial topography which make them a perfect material for medical applications e.g. modification of implants for the external fixations.

  1. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and 316L Stainless Steel with Two Sliver-Based Fillers

    NASA Astrophysics Data System (ADS)

    Shiue, Ren-Kae; Chen, Chia-Pin; Wu, Shyi-Kaan

    2015-06-01

    Dissimilar infrared brazing Ti50Ni50 and AISI 316L stainless steel using two silver-based fillers, Cusil-ABA and Ticusil, was evaluated. The shear strength of the Ticusil brazed joint is higher than that of the Cusil-ABA brazed one due to the formation of better fillet. The maximum shear strength of 237 MPa is obtained for the Ticusil joint brazed at 1223 K (950 °C) for 60 seconds. The presence of interfacial Ti-Fe-(Cu) layer is detrimental to the shear strength of all joints.

  2. Microstructure and Corrosion Properties of AlCoCrFeNi High Entropy Alloy Coatings Deposited on AISI 1045 Steel by the Electrospark Process

    NASA Astrophysics Data System (ADS)

    Li, Q. H.; Yue, T. M.; Guo, Z. N.; Lin, X.

    2013-04-01

    Electrospark deposition (ESD) was employed to clad the AlCoCrFeNi high-entropy alloy (HEA) on AISI 1045 carbon steel. The relationship between the microstructure and corrosion properties of the HEA-coated specimens was studied and compared with that of the copper-molded cast HEA material. Two major microstructural differences were found between the cast HEA material and the HEA coatings. First, the cast material comprises both columnar and equiaxed crystals with a columnar-to-equiaxed transition (CET), whereas the HEA coatings consist of an entirely columnar crystal structure. The CET phenomenon was analyzed based on Hunt's criterion. Second, unlike the cast HEA material, there was no obvious Cr-rich interdendritic segregation and nano-sized precipitate distributed within the dendrites of the HEA coating. With regard to corrosion properties, the corrosion current of the HEA-coated specimen was significantly lower than for the 1045 steel and the cast HEA material. This was attributed to the ESD specimen having a relatively high Cr oxide and Al oxide content at the surface. Moreover, for the ESD specimen, the absence of Cr-rich interdendritic phase and second-phase precipitation resulted in a relatively uniform corrosion attack, which is different from the severe galvanic corrosion attack that occurred in the cast specimen.

  3. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  4. Fibrinogen adsorption onto 316L stainless steel under polarized conditions.

    PubMed

    Gettens, Robert T T; Gilbert, Jeremy L

    2008-04-01

    Adsorption of the plasma protein fibrinogen onto electrically polarized 316L stainless steel was observed and quantified using both in situ and ex situ atomic force microscopy (AFM) techniques. Significant differences in fibrinogen adsorption were observed across voltages. Ex situ studies showed significantly lower area coverage (theta) and height of adsorbed Fb on cathodically polarized surfaces when compared to anodically polarized surfaces. Conformational differences in the protein may explain the distinctions in Fb surface area coverage (theta) and height between the anodic and cathodic cases. In situ studies showed significantly slower kinetics of Fb adsorption onto surfaces below -100 mV (vs. Ag/AgCl) compared to surfaces polarized above -100 mV. Electrochemical current density data showed large charge transfer processes (approximately 1 x 10(-5) to 1 x 10(-4) A/cm(2)) taking place on the 316L SS surfaces at voltages below -100 mV (vs. Ag/AgCl). These relatively large current densities point to flux of ionic species away from the surface as a major source of the reduction in adsorption kinetics rather than just hydrophilic or electrostatic effects.

  5. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Yoo, Seung Chang; Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik; Kim, Ji Hyun

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water.

  6. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  7. New research progressing of surface modification of medical 316L stainless steels

    NASA Astrophysics Data System (ADS)

    Xu, Lin; Ba, Dechun; Wang, Qing; Guo, Deyu

    2013-12-01

    316L stainless steels are widely used in clinical and medical fields because of their comprehensive performance. This paper analyses the current development situation and major existing problems of medical 316L stainless steels. The new methods and research achievement of surface modification in recent years are described in detail. It indicates that surface modification is an effective way to solve clinical application problems, and provides new opportunities for medical 316L stainless steels in medical applications.

  8. Long-term stability of self-assembled monolayers on 316L stainless steel.

    PubMed

    Kaufmann, C R; Mani, G; Marton, D; Johnson, D M; Agrawal, C M

    2010-04-01

    316L stainless steel (316L SS) has been extensively used for making orthopedic, dental and cardiovascular implants. The use of phosphonic acid self-assembled monolayers (SAMs) on 316L SS has been previously explored for potential biomedical applications. In this study, we have investigated the long-term stability of methyl (-CH(3)) and carboxylic acid (-COOH)-terminated phosphonic acid SAMs on 316L under physiological conditions. The stability of SAMs on mechanically polished and electropolished 316L SS was also investigated as a part of this study. Well-ordered and uniform -CH(3)- and -COOH-terminated SAMs were coated on mechanically polished and electropolished 316L SS surfaces. The long-term stability of SAMs on 316L SS was investigated for up to 28 days in Tris-buffered saline (TBS) at 37 degrees C using x-ray photoelectron spectroscopy, atomic force microscopy and contact angle goniometry. A significant amount of phosphonic acid molecules was desorbed from the 316L SS surfaces within 1 to 7 days of TBS immersion followed by a slow desorption of molecules over the remaining days. The -COOH-terminated SAM was found to be more stable than the -CH(3)-terminated SAM on both mechanically and electropolished surfaces. No significant differences in the desorption behavior of SAMs were observed between mechanically and electropolished 316L SS surfaces.

  9. Thermally driven stability of octadecylphosphonic acid thin films grown on SS316L.

    PubMed

    Lim, Min Soo; Smiley, Katelyn J; Gawalt, Ellen S

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF, and water flushes, whereas untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a 3-hour period, whereas the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface.

  10. Thermally Driven Stability of Octadecylphosphonic Acid Thin Films Grown on SS316L

    PubMed Central

    Lim, Min Soo; Smiley, Katelyn J.; Gawalt, Ellen S.

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF and water flushes while untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a three hour period while the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  11. SCC crack growth rate of cold worked 316L stainless steel in PWR environment

    NASA Astrophysics Data System (ADS)

    Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

    2015-01-01

    Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

  12. Enhancement of cavitation erosion resistance of 316 L stainless steel by adding molybdenum.

    PubMed

    Li, D G; Chen, D R; Liang, P

    2017-03-01

    The influence of Mo on ultrasonic cavitation erosion of 316 L stainless steel in 3.5% NaCl solution were investigated using an ultrasonic cavitation erosion (CE) facility. The morphologies of specimen after cavitation erosion were observed by scanning electron microscopy (SEM). The results showed that the addition of Mo can sharply decrease the mean depth of erosion (MDE) of 316 L SS, implying the increased resistance of cavitation erosion. In order to better understanding the influence of Mo on the cavitation erosion of 316 L SS, the semi-conductive property of passive films on 316 L SS containing different concentrations of Mo were studied by Mott-Schottky plot. Based on Mott-Schottky results and semiconductor physics, a physical model was proposed to explain the effect mechanism of Mo on cavitation erosion of 316 L SS.

  13. Magnetic anisotropy of ultrafine 316L stainless steel fibers

    NASA Astrophysics Data System (ADS)

    Shyr, Tien-Wei; Huang, Shih-Ju; Wur, Ching-Shuei

    2016-12-01

    An as-received 316L stainless steel fiber with a diameter of 20 μm was drawn using a bundle drawing process at room temperature to form ultrafine stainless steel fibers with diameters of 12, 8, and 6 μm. The crystalline phases of the fibers were analyzed using the X-ray diffraction (XRD) profile fitting technique. The grain sizes of γ-austenite and α‧-martensite were reduced to nanoscale sizes after the drawing process. XRD analysis and focused ion beam-scanning electron microscope observations showed that the newly formed α‧-martensitic grains were closely arrayed in the drawing direction. The magnetic property was measured using a superconducting quantum interference device vibrating sample magnetometer. The magnetic anisotropy of the fibers was observed by applying a magnetic field parallel and perpendicular to the fiber axis. The results showed that the microstructure anisotropy including the shape anisotropy, magnetocrystalline anisotropy, and the orientation of the crystalline phases strongly contributed to the magnetic anisotropy.

  14. The effect of hydrogen peroxide on uranium oxide films on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Wilbraham, Richard J.; Boxall, Colin; Goddard, David T.; Taylor, Robin J.; Woodbury, Simon E.

    2015-09-01

    For the first time the effect of hydrogen peroxide on the dissolution of electrodeposited uranium oxide films on 316L stainless steel planchets (acting as simulant uranium-contaminated metal surfaces) has been studied. Analysis of the H2O2-mediated film dissolution processes via open circuit potentiometry, alpha counting and SEM/EDX imaging has shown that in near-neutral solutions of pH 6.1 and at [H2O2] ⩽ 100 μmol dm-3 the electrodeposited uranium oxide layer is freely dissolving, the associated rate of film dissolution being significantly increased over leaching of similar films in pH 6.1 peroxide-free water. At H2O2 concentrations between 1 mmol dm-3 and 0.1 mol dm-3, formation of an insoluble studtite product layer occurs at the surface of the uranium oxide film. In analogy to corrosion processes on common metal substrates such as steel, the studtite layer effectively passivates the underlying uranium oxide layer against subsequent dissolution. Finally, at [H2O2] > 0.1 mol dm-3 the uranium oxide film, again in analogy to common corrosion processes, behaves as if in a transpassive state and begins to dissolve. This transition from passive to transpassive behaviour in the effect of peroxide concentration on UO2 films has not hitherto been observed or explored, either in terms of corrosion processes or otherwise. Through consideration of thermodynamic solubility product and complex formation constant data, we attribute the transition to the formation of soluble uranyl-peroxide complexes under mildly alkaline, high [H2O2] conditions - a conclusion that has implications for the design of both acid minimal, metal ion oxidant-free decontamination strategies with low secondary waste arisings, and single step processes for spent nuclear fuel dissolution such as the Carbonate-based Oxidative Leaching (COL) process.

  15. Microbiological test results using three urine pretreatment regimes with 316L stainless steel

    NASA Technical Reports Server (NTRS)

    Huff, Timothy L.

    1993-01-01

    Three urine pretreatments, (1) Oxone (Dupont) and sulfuric acid, (2) sodium hypochlorite and sulfuric acid, (3) and ozone, were studied for their ability to reduce microbial levels in urine and minimize surface attachment to 316L stainless steel coupons. Urine samples inoculated with Bacillus insolitus and a filamentous mold, organisms previously recovered from the vapor compression distillation subsystem of NASA Space Station Freedom water recovery test were tested in glass corrosion cells containing base or weld metal coupons. Microbial levels, changes in pH, color, turbidity, and odor of the fluid were monitored over the course of the 21-day test. Specimen surfaces were examined by scanning electron microscopy at completion of the test for microbial attachment. Ozonated urine samples were less turbid and had lower microbial levels than controls or samples receiving other pretreatments. Base metal coupons receiving pretreatment were relatively free of attached bacteria. However, well-developed biofilms were found in the heat-affected regions of welded coupons receiving Oxone and hypochlorite pretreatments. Few bacteria were observed in the same regions of the ozone pretreatment sample.

  16. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    PubMed

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance.

  17. Reducing Staphylococcus aureus biofilm formation on stainless steel 316L using functionalized self-assembled monolayers.

    PubMed

    Kruszewski, Kristen M; Nistico, Laura; Longwell, Mark J; Hynes, Matthew J; Maurer, Joshua A; Hall-Stoodley, Luanne; Gawalt, Ellen S

    2013-05-01

    Stainless steel 316L (SS316L) is a common material used in orthopedic implants. Bacterial colonization of the surface and subsequent biofilm development can lead to refractory infection of the implant. Since the greatest risk of infection occurs perioperatively, strategies that reduce bacterial adhesion during this time are important. As a strategy to limit bacterial adhesion and biofilm formation on SS316L, self-assembled monolayers (SAMs) were used to modify the SS316L surface. SAMs with long alkyl chains terminated with hydrophobic (-CH3) or hydrophilic (oligoethylene glycol) tail groups were used to form coatings and in an orthogonal approach, SAMs were used to immobilize gentamicin or vancomycin on SS316L for the first time to form an "active" antimicrobial coating to inhibit early biofilm development. Modified SS316L surfaces were characterized using surface infrared spectroscopy, contact angles, MALDI-TOF mass spectrometry and atomic force microscopy. The ability of SAM-modified SS316L to retard biofilm development by Staphylococcus aureus was functionally tested using confocal scanning laser microscopy with COMSTAT image analysis, scanning electron microscopy and colony forming unit analysis. Neither hydrophobic nor hydrophilic SAMs reduced biofilm development. However, gentamicin-linked and vancomycin-linked SAMs significantly reduced S. aureus biofilm formation for up to 24 and 48 h, respectively.

  18. Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting

    NASA Astrophysics Data System (ADS)

    Zhong, Yuan; Liu, Leifeng; Wikman, Stefan; Cui, Daqing; Shen, Zhijian

    2016-03-01

    A feasibility study was performed to fabricate ITER In-Vessel components by Selective Laser Melting (SLM) supported by Fusion for Energy (F4E). Almost fully dense 316L stainless steel (SS316L) components were prepared from gas-atomized powder and with optimized SLM processing parameters. Tensile tests and Charpy-V tests were carried out at 22 °C and 250 °C and the results showed that SLM SS316L fulfill the RCC-MR code. Microstructure characterization reveals the presence of hierarchical macro-, micro- and nano-structures in as-built samples that were very different from SS316L microstructures prepared by other established methods. The formation of a characteristic intragranular cellular segregation network microstructure appears to contribute to the increase of yield strength without losing ductility. Silicon oxide nano-inclusions were formed during the SLM process that generated a micro-hardness fluctuation in the building direction. The combined influence of a cellular microstructure and the nano-inclusions constraints the size of ductile dimples to nano-scale. The crack propagation is hindered by a pinning effect that improves the defect-tolerance of the SLM SS316L. This work proves that it was possible to manufacture SS316L with properties suitable for ITER First Wall panels. Further studies on irradiation properties of SLM SS316L and manufacturing of larger real-size components are needed.

  19. Proprietes des melanges de poudres d'aciers inoxydables 316L/h-BN et 409L/h-BN frittes sous differentes atmospheres (hydrogen-nitrogen)

    NASA Astrophysics Data System (ADS)

    Mercier, Thierry

    L'influence de la composition d'atmospheres de frittage "hydrogene---azote" sur les proprietes de specimens produits par metallurgie des poudres a partir de melanges de poudres d'aciers inoxydables 316L et 409L et de poudre de nitrure de bore hexagonal (h-BN) a ete etudiee. Ces proprietes ont ete comparees a celles de specimens sans h-BN frittes simultanement dans la meme atmosphere. Une mince couche dense s'est formee a la surface des echantillons contenant du h-BN frittes dans une atmosphere contenant au moins 50% en volume d'hydrogene. Cette couche dense ameliore generalement les proprietes de l'alliage 316L. Les proprietes de l'alliage 409L montrent une amelioration beaucoup moins significative qui s'amenuise lorsque l'atmosphere s'appauvrit en azote. L'azote favorise la corrosion de specimens de 409L avec ou sans h-BN. Quant au 316L, il demeure resistant a la corrosion malgre la presence d'un peu d'azote au frittage et l'addition de h-BN lui est benefique particulierement lorsque fritte en presence d'une teneur elevee d'azote (jusqu'a 50%vol. N2) qui permet tout de meme la formation d'une couche dense en surface.

  20. Characterization of mechanical properties and electrochemical behaviour in a Hank´s solution of 316L/Cr1- xAlxN system

    NASA Astrophysics Data System (ADS)

    Osorio, D. M.; Caicedo, J. C.; Aperador, W.; Benitez-Castro, A. M.; Giraldo-Betancur, A. L.; Muñoz-Saldaña, J.; Yañez-Limón, J. M.; Sanchez, O.; Zambrano, G.

    2017-01-01

    Cr1-xAlxN hard coatings were successfully deposited by R.F. reactive magnetron co-sputtering in an Ar/N2 gas mixture using chromium and aluminium targets on 316L stainless steel substrates. Crystallographic orientations associated to the Cr1-xAlxN FCC based in the conjugate complex of CrN and w-AlN phases, with ao=4.18Å lattice parameter for the ternary Cr1-xAlxN compound were identified by X-Ray diffraction. The thickness and roughness of the deposited coatings are 1.00±0.05nm and 2.65±0.6nm, respectively. The mechanical properties were determined by nanoindentation leading to a hardness of 27.8±2.6GPa and elastic modulus of 346GPa. The corrosion resistance of the coated 316L/Cr1-xAlxN system under simulated body fluid (SBF, Hank’s solution) was determined via electrochemical impedance spectroscopy. A reduction in the corrosion rate of 99% in relation to uncoated 316L stainless steel substrate was found by Tafel. Thus, these coatings seem to be excellent candidates to be used in biomedical applications.

  1. Surface modification of 316L stainless steel with magnetron sputtered TiN/VN nanoscale multilayers for bio implant applications.

    PubMed

    Subramanian, B; Ananthakumar, R; Kobayashi, Akira; Jayachandran, M

    2012-02-01

    Nanoscale multilayered TiN/VN coatings were developed by reactive dc magnetron sputtering on 316L stainless steel substrates. The coatings showed a polycrystalline cubic structure with (111) preferential growth. XPS analysis indicated the presence of peaks corresponding to Ti2p, V2p, N1s, O1s, and C1s. Raman spectra exhibited the characteristic peaks in the acoustic range of 160-320 cm(-1) and in the optic range between 480 and 695 cm(-1). Columnar structure of the coatings was observed from TEM analysis. The number of adherent platelets on the surface of the TiN/VN multilayer, VN, TiN single layer coating exhibit fewer aggregation and pseudopodium than on substrates. The wear resistance of the multilayer coatings increases obviously as a result of their high hardness. Tafel plots in simulated bodily fluid showed lower corrosion rate for the TiN/VN nanoscale multilayer coatings compared to single layer and bare 316L SS substrate.

  2. A study of Ta xC 1 -x coatings deposited on biomedical 316L stainless steel by radio-frequency magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Ding, M. H.; Wang, B. L.; Li, L.; Zheng, Y. F.

    2010-11-01

    In this paper, Ta xC 1 -x coatings were deposited on 316L stainless steel (316L SS) by radio-frequency (RF) magnetron sputtering at various substrate temperatures ( Ts) in order to improve its corrosion resistance and hemocompatibility. XRD results indicated that Ts could significantly change the microstructure of Ta xC 1 -x coatings. When Ts was <150 °C, the Ta xC 1 -x coatings were in amorphous condition, whereas when Ts was ≥150 °C, TaC phase was formed, exhibiting in the form of particulates with the crystallite sizes of about 15-25 nm ( Ts = 300 °C). Atomic force microscope (AFM) results showed that with the increase of Ts, the root-mean-square (RMS) values of the Ta xC 1 -x coatings decreased. The nano-indentation experiments indicated that the Ta xC 1 -x coating deposited at 300 °C had a higher hardness and modulus. The scratch test results demonstrated that Ta xC 1 -x coatings deposited above 150 °C exhibited good adhesion performance. Tribology tests results demonstrated that Ta xC 1 -x coatings exhibited excellent wear resistance. The results of potentiodynamic polarization showed that the corrosion resistance of the 316L SS was improved significantly because of the deposited Ta xC 1 -x coatings. The platelet adhesion test results indicated that the Ta xC 1 -x coatings deposited at Ts of 150 °C and 300 °C possessed better hemocompatibility than the coating deposited at Ts of 25 °C. Additionally, the hemocompatibility of the Ta xC 1 -x coating on the 316L SS was found to be influenced by its surface roughness, hydrophilicity and the surface energy.

  3. Ti-WC nanocrystalline coating formed by surface mechanical attrition treatment process on 316L stainless steel.

    PubMed

    Aliofkhazraei, M; Rouhaghdam, A Sabour; Ghobadi, E

    2011-10-01

    Nanocrystalline coatings were performed on the surface of 316L stainless steel plates mechanically with a mixture of Ti and WC powders under vacuum conditions. The targets were replaced in the end of the high energy milling rig, while Ti-WC mixture was milled as usual. It is shown that the coatings are nanocrystalline in nature with narrow distribution of average size of nanocrystallites. X-ray diffraction and scanning electron microscopy (with energy-dispersive spectrometer) revealed that the top layer of the coatings is uniform. Microhardness, roughness and primary corrosion tests (tafel tests) proved enhancement of coated samples with respect to raw materials. Transmission electron microscope image of deformed surface confirmed surrounding of nanoparticles by dislocation loops after plastic deformation.

  4. Effects of micro-magnetic field at the surface of 316L and NiTi alloy on blood compatibility.

    PubMed

    Liu, Qiang; Cheng, Xiao Nong; Fei, Huang Xia

    2011-03-01

    We have established the micro-magnetic field on the surfaces of 316L stainless steel and NiTi alloy through the magnetization process of sol-gel prepared TiO(2) thin film with the powder of SrFe(12)O(19). The nano-sized with brown color of SrFe(12)O(19) powder was verified by transmission electron microscope. By using X-ray diffraction, surface roughometer, and corrosion experimental test, the deposited thin film can decrease the etching of body fluid as well as prevent the hazardous Ni ions released from the metal. Moreover, with evaluation of dynamic cruor time test and blood platelets adhesion test, we found the micro-magnetic field of the thin film can improve the blood compatibility.

  5. Sensitization behaviour of modified 316N and 316L stainless steel weld metals after complex annealing and stress relieving cycles

    NASA Astrophysics Data System (ADS)

    Parvathavarthini, N.; Dayal, R. K.; Khatak, H. S.; Shankar, V.; Shanmugam, V.

    2006-09-01

    Sensitization behaviour of austenitic stainless steel weld metals prepared using indigenously developed modified 316N (C = 0.05%; N = 0.12%) and 316L (C = 0.02%; N = 0.07%) electrodes was studied. Detailed optical and scanning electron microscopic examination was carried out to understand the microstructural changes occurring in the weld metal during isothermal exposure at various temperatures ranging from 500 °C to 850 °C (773-1123 K). Based on these studies the mechanism of sensitization in the austenite-ferrite weld metal has been explained. Time-temperature-sensitization (TTS) diagrams were established using ASTM A262 Practice E test. From the TTS diagrams, critical cooling rate (CCR) above which there is no risk of sensitization was calculated for both materials. The heating/cooling rates to be followed for avoiding sensitization during heat treatment cycles consisting of solution-annealing and stress-relieving in fabrication of welded components of AISI 316LN stainless steel (SS) were estimated taking into account the soaking time and the number of times the component undergoes thermal excursions in the sensitization regime. The results were validated by performing controlled heating and cooling heat treatment trials on welded specimens.

  6. Effect of relative humidity in high temperature oxidation of ceria nanoparticles coating on 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Giraldez Pizarro, Luis Miguel

    A solution of 20 wt. % colloidal dispersion of Cerium Oxide (CeO2) in 2.5% of acetic acid, was used for depositing a coating film on an austenitic stainless steel 316L. Cerium compounds have been distinguished as potential corrosion inhibitors in coatings over several alloys. The oxidation behavior of the cerium oxide coating on 316L austenitic stainless steel alloy was evaluated in dry and humid environments, the weight changes (W/A) was monitored as a function of time using a custom built Thermogravimetrical Analysis (TGA) instrument at temperatures of 750°C, 800°C and 850°C, and different relative humidity levels (0%, 10% and 20%) respectively. The parabolic oxidation rate and activation energy is calculated experimentally for each relative humidity level. A measurement of the effective diameter size of the ceria nanoparticles was performed using a Light Scattering technique. A characterization of the film morphology and thickness before the oxidation was executed using Atomic Force Microscopy (AFM). Microstructure and chemical composition of the oxidized coated substrates were analyzed using Scanning Electronic Microscopy (SEM) with energy dispersive spectroscopy (EDS). X-Ray Diffractometer (XRD) was used to characterize oxides formed in the surface upon isothermal treatment. A comparison of activation energy values obtained to identify the influence of relative humidity in the oxidation process at high temperature was conducted. Cerium oxides coating may prevent crevice corrosion and increase pitting resistance of 316L relative to the uncoated substrate at high temperatures and different levels of relative humidity acting as a protective oxidation barrier. The calculated parabolic rate constants, kp, at the experimental temperatures tend to increase as a function of humidity levels. The activation energy tends to increase proportionally to higher level of humidity exposures. At 0% relative humidity a value of 319.29 KJ/mol of activation energy is being

  7. In vitro corrosion study by EIS of an equiatomic NiTi alloy and an implant quality AISI 316 stainless steel.

    PubMed

    Rondelli, G; Torricelli, P; Fini, M; Rimondini, L; Giardino, R

    2006-11-01

    The electrochemical impedance spectroscopy (EIS) technique was used for the study of the electrochemical behavior of an equiatomic NiTi alloy and an implant quality AISI 316 stainless steel type ASTM F138. Experiments were carried out using four different different test solutions: phosphate buffered saline (PBS), Dulbecco minimum essential medium (MEM), MEM + fetal calf serum (FCS), and MEM + fetal calf serum + fibroblast cell (CELL). Specimens were finished to 600-grit SiC paper and were tested in conditions that did not provoke abrupt mechanical damage of the passive film. Bode-phase spectra showed the presence of two maxima and were fitted with an equivalent circuit characterized by two parallel combinations (R, resistance; CPE, constant phase element). The R(1) and CPE(1) branch was assigned to the inner compact passive film and the R(2) and CPE(2) branch to the external porous film. The resistance of the inner film R(1), roughly corresponding to the polarization resistance (R(p)), which is inversely proportional to the material's corrosion rate, increased with the immersion time and was generally greater in PBS than in other media. With the exception of FCS solution, R(1) for NiTi alloy is better or similar to that of ASTM F138.

  8. Role of environmental variables on the stress corrosion cracking of sensitized AISI type 304 stainless steel (SS304) in thiosulfate solutions

    NASA Astrophysics Data System (ADS)

    Roychowdhury, S.; Ghosal, S. K.; de, P. K.

    2004-10-01

    The stress corrosion cracking (SCC) behavior of sensitized AISI type 304 stainless steel (SS304) has been studied in dilute thiosulfate solutions as a function of thiosulfate concentrations and applied potentials. The susceptibility to SCC was observed to increase with thiosulfate concentrations and applied potentials. The addition of boric acid produced the reverse effect. A critical potential was found to exist, below which no SCC took place. Potential fluctuations, as recorded in the tests under open circuit conditions, appeared to be correlated with crack initiation and propagation during SCC. Current fluctuations observed in the controlled potential tests also gave indications of crack nucleation; however, at higher applied potentials such fluctuations were absent. The formation and presence of martensite in the specimens seemed to have a minor role in the overall SCC process. The aggressiveness of the thiosulfate concentration was also an important factor in determining the degree of susceptibility to SCC. The results obtained in the slow strain rate tests under open circuit as well as under potential-controlled conditions suggested a film ruptureanodic dissolution type of mechanism operative during SCC of sensitized SS304 in thiosulfate solutions.

  9. A progress report on the use of electrochemical noise to investigate the effects of zebra mussel attachment on the corrosion resistance of AISI Type 304 stainless steel and carbon steel in lake water

    SciTech Connect

    Brennenstuhl, A.M.; Sim, B.; Claudi, R.

    1996-12-31

    The electrochemical noise technique was used to determine the effect of zebra mussel settlement on the corrosion performance of AISI Type 304 stainless steel and carbon steel (ASTM A53 Grade B). These materials represent alloys commonly used for handling untreated Great Lakes water at Ontario Hydro`s power generating plants. This work was motivated by a concern that zebra mussel settlement will lead to accelerated attack of these materials as a result of the establishment of stable crevice conditions and the growth of corrosion influencing anaerobic sulfate-reducing bacteria (SRB). Corrosion monitoring was carried out in a field test facility that uses the same untreated Lake Erie water as Ontario Hydro`s Nanticoke Thermal Generating Station. The test program extended from May through December 1993. During this period, a number of electrochemical parameters were monitored simultaneously, including coupling current, electrochemical potential noise (EPN), electrochemical current noise (ECN), degree of localization (DoL), and resistance noise (R{sub n}). Differences were observed in the performance of the control samples and the samples to which mussels were attached. The results for the AISI Type 304 stainless steel suggested that over the period monitored, mussel attachment reduced corrosion activity. Similarly, signals from carbon steel, samples exposed to mussels, although initially displaying relatively high corrosion rates, exhibited less corrosion damage than did control samples over the longer term. The reason for this difference in performance is not known but is considered to have resulted from a change in the surface environment as a result of mussel attachment, which appeared to diminish corrosion. One possible explanation may be the generation of inhibitive species by the mussels.

  10. Structure/property (constitutive and dynamic strength/damage) characterization of additively manufactured 316L SS

    NASA Astrophysics Data System (ADS)

    Gray, G. T., III; Livescu, V.; Rigg, P. A.; Trujillo, C. P.; Cady, C. M.; Chen, S. R.; Carpenter, J. S.; Lienert, T. J.; Fensin, S.

    2015-09-01

    For additive manufacturing (AM), the certification and qualification paradigm needs to evolve as there exists no "ASTM-type" additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography.

  11. Laser surface modification of 316 L stainless steel with bioactive hydroxyapatite.

    PubMed

    Balla, Vamsi Krishna; Das, Mitun; Bose, Sreyashree; Ram, G D Janaki; Manna, Indranil

    2013-12-01

    Laser-engineered net shaping (LENS™), a commercial additive manufacturing process, was used to modify the surfaces of 316 L stainless steel with bioactive hydroxyapatite (HAP). The modified surfaces were characterized in terms of their microstructure, hardness and apatite forming ability. The results showed that with increase in laser energy input from 32 J/mm(2) to 59 J/mm(2) the thickness of the modified surface increased from 222±12 μm to 355±6 μm, while the average surface hardness decreased marginally from 403±18 HV0.3 to 372±8 HV0.3. Microstructural studies showed that the modified surface consisted of austenite dendrites with HAP and some reaction products primarily occurring in the inter-dendritic regions. Finally, the surface-modified 316 L samples immersed in simulated body fluids showed significantly higher apatite precipitation compared to unmodified 316 L samples.

  12. Evaluation of Direct Diode Laser Deposited Stainless Steel 316L on 4340 Steel Substrate for Aircraft Landing Gear Application

    DTIC Science & Technology

    2010-03-01

    AFRL-RX-WP-TP-2010-4149 EVALUATION OF DIRECT DIODE LASER DEPOSITED STAINLESS STEEL 316L ON 4340 STEEL SUBSTRATE FOR AIRCRAFT LANDING GEAR...March 2010 – 01 March 2010 4. TITLE AND SUBTITLE EVALUATION OF DIRECT DIODE LASER DEPOSITED STAINLESS STEEL 316L ON 4340 STEEL SUBSTRATE FOR...Code) N/A Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39-18 Evaluation of Direct Diode Laser Deposited Stainless Steel 316L on

  13. Effect of Austenitic and Austeno-Ferritic Electrodes on 2205 Duplex and 316L Austenitic Stainless Steel Dissimilar Welds

    NASA Astrophysics Data System (ADS)

    Verma, Jagesvar; Taiwade, Ravindra V.

    2016-11-01

    This study addresses the effect of different types of austenitic and austeno-ferritic electrodes (E309L, E309LMo and E2209) on the relationship between weldability, microstructure, mechanical properties and corrosion resistance of shielded metal arc welded duplex/austenitic (2205/316L) stainless steel dissimilar joints using the combined techniques of optical, scanning electron microscope, energy-dispersive spectrometer and electrochemical. The results indicated that the change in electrode composition led to microstructural variations in the welds with the development of different complex phases such as vermicular ferrite, lathy ferrite, widmanstatten and intragranular austenite. Mechanical properties of welded joints were diverged based on compositions and solidification modes; it was observed that ferritic mode solidified weld dominated property wise. However, the pitting corrosion resistance of all welds showed different behavior in chloride solution; moreover, weld with E2209 was superior, whereas E309L exhibited lower resistance. Higher degree of sensitization was observed in E2209 weld, while lesser in E309L weld. Optimum ferrite content was achieved in all welds.

  14. Development of nanostructured SUS316L-2%TiC with superior tensile properties

    NASA Astrophysics Data System (ADS)

    Sakamoto, T.; Kurishita, H.; Matsuo, S.; Arakawa, H.; Takahashi, S.; Tsuchida, M.; Kobayashi, S.; Nakai, K.; Terasawa, M.; Yamasaki, T.; Kawai, M.

    2015-11-01

    Structural materials used in radiation environments require radiation tolerance and sufficient mechanical properties in the controlled state. In order to offer SUS316L austenitic stainless steel with the assumed requirements, nanostructured SUS316L with TiC addition of 2% (SUS316L-2TiC) that is capable of exhibiting enhanced tensile ductility and flow strength sufficient for structural applications was fabricated by advanced powder metallurgical methods. The methods include MA (Mechanical Alloying), HIP (Hot Isostatic Pressing), GSMM (Grain boundary Sliding Microstructural Modification) for ductility enhancement, cold rolling at temperatures below Md (the temperature where the martensite phase occurs by plastic deformation) for phase transformation from austenite to martensite and heat treatment for reverse transformation from martensite to austenite. It is shown that the developed SUS316L-2TiC exhibits ultrafine grains with sizes of 90-270 nm, accompanied by TiC precipitates with 20-50 nm in grain interior and 70-110 nm at grain boundaries, yield strengths of 1850 to 900 MPa, tensile strengths of 1920 to 1100 MPa and uniform elongations of 0.6-21%, respectively, depending on the heat treatment temperature after rolling at -196 °C.

  15. Parameter Optimization Of Natural Hydroxyapatite/SS316l Via Metal Injection Molding (MIM)

    NASA Astrophysics Data System (ADS)

    Mustafa, N.; Ibrahim1, M. H. I.; Amin, A. M.; Asmawi, R.

    2017-01-01

    Metal injection molding (MIM) are well known as a worldwide application of powder injection molding (PIM) where as applied the shaping concept and the beneficial of plastic injection molding but develops the applications to various high performance metals and alloys, plus metal matrix composites and ceramics. This study investigates the strength of green part by using stainless steel 316L/ Natural hydroxyapatite composite as a feedstock. Stainless steel 316L (SS316L) was mixed with Natural hydroxyapatite (NHAP) by adding 40 wt. % Low Density Polyethylene and 60 %wt. Palm Stearin as a binder system at 63 wt. % powder loading consist of 90 % wt. of SS316 L and 10 wt. % NHAP prepared thru critical powder volume percentage (CPVC). Taguchi method was functional as a tool in determining the optimum green strength for Metal Injection Molding (MIM) parameters. The green strength was optimized with 4 significant injection parameter such as Injection temperature (A), Mold temperature (B), Pressure (C) and Speed (D) were selected throughout screening process. An orthogonal array of L9 (3)4 was conducted. The optimum injection parameters for highest green strength were established at A1, B2, C0 and D1 and where as calculated based on Signal to Noise Ratio.

  16. Attenuation of the in vitro neurotoxicity of 316L SS by graphene oxide surface coating.

    PubMed

    Tasnim, Nishat; Kumar, Alok; Joddar, Binata

    2017-04-01

    A persistent theme in biomaterials research comprises of surface engineering and modification of bare metallic substrates for improved cellular response and biocompatibility. Graphene Oxide (GO), a derivative of graphene, has outstanding chemical and mechanical properties; its large surface to volume ratio, ease of surface modification and processing make GO an attractive coating material. GO-coatings have been extensively studied as biosensors. Further owing to its surface nano-architecture, GO-coated surfaces promote cell adhesion and growth, making it suitable for tissue engineering applications. The need to improve the long-term durability and therapeutic effectiveness of commercially available bare 316L stainless steel (SS) surfaces led us to adopt a polymer-free approach which is cost-effective and scalable. GO was immobilized on to 316L SS utilizing amide linkage, to generate a strongly adherent uniform coating with surface roughness. GO-coated 316L SS surfaces showed increased hydrophilicity and biocompatibility with SHSY-5Y neuronal cells, which proliferated well and showed decreased reactive oxygen species (ROS) expression. In contrast, cells did not adhere to bare uncoated 316L SS meshes nor maintain viability when cultured in the vicinity of bare meshes. Therefore the combination of the improved surface properties and biocompatibility implies that GO-coating can be utilized to overcome pertinent limitations of bare metallic 316L SS implant surfaces, especially SS neural electrodes. Also, the procedure for making GO-based protective coatings can be applied to numerous other implants where the development of such protective films is necessary.

  17. Hydrothermal calcium modification of 316L stainless steel and its apatite forming ability in simulated body fluid.

    PubMed

    Valanezahad, Alireza; Ishikawa, Kunio; Tsuru, Kanji; Maruta, Michito; Matsuya, Shigeki

    2011-01-01

    To understand the feasibility of calcium (Ca) modification of type 316L stainless steel (316L SS) surface using hydrothermal treatment, 316L SS plates were treated hydrothermally in calcium chloride (CaCl(2)) solution. X-ray photoelectron spectroscopic analysis revealed that the surface of 316L SS plate was modified with Ca after hydrothermal treatment at 200°C. And the immobilized Ca increased with CaCl(2) concentration. However no Ca-modification was occurred for 316L SS plates treated at 100°C. When Ca-modified 316L SS plate was immersed in simulated body fluid (SBF) with ion concentrations nearly equal to those of human blood plasma, low crystalline apatite was precipitated on its surface whereas no precipitate was observed on non Ca-modified 316L SS. The results obtained in the present study indicated that hydrothermal treatment at 200°C in CaCl(2) solution is useful for Ca-modification of 316L SS, and Ca-modification plays important role for apatite precipitation in SBF.

  18. In vitro biocompatibility of plasma-aided surface-modified 316L stainless steel for intracoronary stents.

    PubMed

    Bayram, Cem; Mizrak, Alpay Koray; Aktürk, Selçuk; Kurşaklioğlu, Hurkan; Iyisoy, Atila; Ifran, Ahmet; Denkbaş, Emir Baki

    2010-10-01

    316L-type stainless steel is a raw material mostly used for manufacturing metallic coronary stents. The purpose of this study was to examine the chemical, wettability, cytotoxic and haemocompatibility properties of 316L stainless steel stents which were modified by plasma polymerization. Six different polymeric compounds, polyethylene glycol, 2-hydroxyethyl methacrylate, ethylenediamine, acrylic acid, hexamethyldisilane and hexamethyldisiloxane, were used in a radio frequency glow discharge plasma polymerization system. As a model antiproliferative drug, mitomycin-C was chosen for covalent coupling onto the stent surface. Modified SS 316L stents were characterized by water contact angle measurements (goniometer) and x-ray photoelectron spectroscopy. C1s binding energies showed a good correlation with the literature. Haemocompatibility tests of coated SS 316L stents showed significant latency (t-test, p < 0.05) with respect to SS 316L and control groups in each test.

  19. Influence of low dissolved oxygen concentration in body fluid on corrosion fatigue behaviors of implant metals.

    PubMed

    Morita, M; Sasada, T; Nomura, I; Wei, Y Q; Tsukamoto, Y

    1992-01-01

    In their previous study, the authors carried out a fatigue test for AISI 316, 316L stainless steels and COP1 alloy in a living animal body and observed a remarkable deterioration in the fatigue durability of these metals. In that study, it was concluded that the reason the corrosion resistance of the metals was reduced in the living body was that the low concentration of dissolved oxygen gas in the body fluid (the partial pressure pO2; 28-78 mmHg) was insufficient to form the chromium oxide passivation film on the metal surface, and the base metal (iron) was released into the environmental fluid in ionic form. In this paper, with the concentration of dissolved oxygen gas in a physiological normal saline solution being set equivalent to that of living body fluid, fatigue tests on AISI 316 were made to simulate the stress corrosion behavior of the metal in the living body. As a result, remarkable deterioration of fatigue strength was observed in the low O2 concentrated normal saline solution, which was the same as that in the living animal body.

  20. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants.

    PubMed

    Sutha, S; Kavitha, K; Karunakaran, G; Rajendran, V

    2013-10-01

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58-1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant.

  1. Improving endothelialization on 316L stainless steel through wettability controllable coating by sol-gel technology

    NASA Astrophysics Data System (ADS)

    Wang, Mingqi; Wang, Yao; Chen, Yijie; Gu, Hongchen

    2013-03-01

    Rapid endothelialization by surface coverage is considered as a way to increase blood compatibility of the vascular stent and reduce smooth muscle cell (SMC) mediated restenosis. Coatings on 316L stainless steels with different wettabilities and similar topographies were obtained through sol-gel process by regulating the proportions of tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES). Adhesion and proliferation of vascular endothelial cells (EC) and SMC on these substrates have been evaluated by cell numbers, cell morphology, and expression of cytoskeletal protein. Results showed that EC and SMC responded differently to the coated surfaces. Enhanced endothelialization of bare 316L was found at the moderately hydrophilic coating (contact angle 45.3°) which exhibited effective inhibition of SMC and negligible influence on EC. These results are expected to lay foundation for the solution of the vascular restenosis which was mainly derived from the hyperplasia of SMC.

  2. Additive manufacturing of 316L stainless steel by electron beam melting for nuclear fusion applications

    NASA Astrophysics Data System (ADS)

    Zhong, Yuan; Rännar, Lars-Erik; Liu, Leifeng; Koptyug, Andrey; Wikman, Stefan; Olsen, Jon; Cui, Daqing; Shen, Zhijian

    2017-04-01

    A feasibility study was performed to fabricate ITER In-Vessel components by one of the metal additive manufacturing methods, Electron Beam Melting® (EBM®). Solid specimens of SS316L with 99.8% relative density were prepared from gas atomized precursor powder granules. After the EBM® process the phase remains as austenite and the composition has practically not been changed. The RCC-MR code used for nuclear pressure vessels provides guidelines for this study and tensile tests and Charpy-V tests were carried out at 22 °C (RT) and 250 °C (ET). This work provides the first set of mechanical and microstructure data of EBM® SS316L for nuclear fusion applications. The mechanical testing shows that the yield strength, ductility and toughness are well above the acceptance criteria and only the ultimate tensile strength of EBM® SS316L is below the RCC-MR code. Microstructure characterizations reveal the presence of hierarchical structures consisting of solidified melt pools, columnar grains and irregular shaped sub-grains. Lots of precipitates enriched in Cr and Mo are observed at columnar grain boundaries while no sign of element segregation is shown at the sub-grain boundaries. Such a unique microstructure forms during a non-equilibrium process, comprising rapid solidification and a gradient 'annealing' process due to anisotropic thermal flow of accumulated heat inside the powder granule matrix. Relations between process parameters, specimen geometry (total building time) and sub-grain structure are discussed. Defects are formed mainly due to the large layer thickness (100 μm) which generates insufficient bonding between a few of the adjacently formed melt pools during the process. Further studies should focus on adjusting layer thickness to improve the strength of EBM® SS316L and optimizing total building time.

  3. Investigation into the joining of MoSi{sub 2} to 316L stainless steel

    SciTech Connect

    Vaidya, R.U.; Bartlett, A.H.; Conzone, S.D.; Butt, D.P.

    1996-10-01

    Partial transient liquid phase joining and low temperature brazing were applied in joining MoSi{sub 2} to 316L ss. Exploratory studies were carried out on various interlayer materials. Mechanical, physical, and chemical compatibilities between various interlayers, brazing material, and substrate materials were investigated. Effect of thermal expansion mismatch between various components of the joint on the overall joint integrity was also studied. Preliminary findings are outlined.

  4. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    NASA Astrophysics Data System (ADS)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  5. High temperature joint properties with palladium alloys for SUS316L and Inconel 600

    SciTech Connect

    Izui, Hiroshi; Suezawa, Yoshifumi

    1995-12-31

    Newly developed Pd-Ag-Mn system braze alloys were considered for use in brazing stainless steel SUS316L or Ni-based alloy Inconel 600 for engine applications. Palladium braze alloys were selected because of their oxidation resistance, ductility, relatively high melting points, and lower cost than gold-based braze alloys. The reactions and microstructures were studied in experimental brazed joints between these base metals and the braze alloys. Tensile tests of the joints were carried out at room temperature, 473K, 673K, 873K, and 1,073K. The maximum tensile strengths of the joints brazed with 30Pd-60Ag-10Co at room temperature were 445MPa in the SUS316L joints and 456MPa in the Inconel 600 brazed joints. The SUS316L joints brazed with the braze alloys had tensile strengths of 320MPa to 200MPa from 473K to 1,73K. The Inconel 600 joints brazed with the 30Pd-50Ag-10Mn-10Co alloy had tensile strengths of 289MPa to 162MPa from 473K to 1,073K.

  6. Microstructure of Au-ion irradiated 316L and FeNiCr austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Jublot-Leclerc, S.; Li, X.; Legras, L.; Lescoat, M.-L.; Fortuna, F.; Gentils, A.

    2016-11-01

    Thin foils of 316L were irradiated in situ in a Transmission Electron Microscope with 4 MeV Au ions at 450 °C and 550 °C. Similar irradiations were performed at 450 °C in FeNiCr. The void and dislocation microstructure of 316L is found to depend strongly on temperature. At 450 °C, a dense network of dislocation lines is observed in situ to grow from black dot defects by absorption of other black dots and interstitial clusters whilst no Frank loops are detected. At 550 °C, no such network is observed but large Frank loops and perfect loops whose sudden appearance is concomitant with a strong increase in void density as a result of a strong coupling between voids and dislocations. Moreover, differences in both alloys microstructure show the major role played by the minor constituents of 316L, increasing the stacking fault formation energy, and possibly leading to significant differences in swelling behaviour.

  7. Irradiation testing of 316L(N)-IG austenitic stainless steel for ITER

    NASA Astrophysics Data System (ADS)

    van Osch, E. V.; Horsten, M. G.; de Vries, M. I.

    1998-10-01

    In the frame work of the European Fusion Technology Programme and the International Thermonuclear Experimental Reactor (ITER), ECN is investigating the irradiation behaviour of the structural materials for ITER. The main structural material for ITER is austenitic stainless steel Type 316L(N)-IG. The operating temperatures of (parts of) the components are envisaged to range between 350 and 700 K. A significant part of the dose-temperature domain of irradiation conditions relevant for ITER has already been explored, there is, however, very little data at about 600 K. Available data tend to indicate a maximum in the degradation of the mechanical properties after irradiation at this temperature, e.g. a minimum in ductility and a maximum of hardening. Therefore an irradiation program for plate material 316L(N)-IG, its Electron Beam (EB) weld and Tungsten Inert Gas (TIG) weld metal, and also including Hot Isostatically Pressed (HIP) 316L(N) powder and solid-solid joints, was set up in 1995. Irradiations have been carried out in the High Flux Reactor (HFR) in Petten at a temperature of 600 K, at dose levels from 1 to 10 dpa. The paper presents the currently available post-irradiation test results. Next to tensile and fracture toughness data on plate, EB and TIG welds, first results of powder HIP material are included.

  8. Mobile evaporator corrosion test results

    SciTech Connect

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80{degrees}C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either {open_quotes}satisfactory{close_quotes} (2-20 mpy) or {open_quotes}excellent{close_quotes} (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment.

  9. Electrochemical behavior of the 316L steel type in a marine culture of microalgae (Porphyridium purpureum) under the 12/12 h photoperiod and effect of different working electrode exposure conditions on the biofilm-metal interface.

    PubMed

    Djemai-Zoghlache, Yamina; Isambert, Arsène; Belhaneche-Bensemra, Naima

    2011-12-01

    The industrial crops of microalgae use processes calling upon the presence of parts of metal nature such as steel 316L type. The goal of this study is to test the electrochemical behavior of this material in a marine culture of microalgae. Porphyridium purpureum was used under a photoperiod of alternation darkness/light 12/12 h, in order to apprehend the problems of biocorrosion involved in the biofouling. The evolution of the free potential of corrosion, according to the position of the samples and for different surface roughness, observations of the surface quality under the electron microscope with sweeping were carried out. The results showed that, overall, the strain P. purpureum does not have a corrosive effect on the 316L. The free potential of corrosion lies between -0.307 and -0.005 V(SCE). The adhesion of the cells seems stronger on the interface air/solid of the half-plunged sample with surface grit polished 1,000, confirmed by the presence of biofilm on the air part. The photoperiod acts on the evolution of the generated free potential of corrosion of the one 24-h period oscillation. Furthermore, the samples plunged horizontally lead to a stabilizing effect on the potential of free corrosion.

  10. L2 Milestone 5433: Characterization of Dynamic Behavior of AM and Conventionally Processed Stainless Steel (316L and 304L)

    SciTech Connect

    Gray, George Thompson; Livescu, Veronica; Rigg, P. A.; Trujillo, Carl Patrick; Cady, Carl McElhinney; Chen, Shuh-Rong; Carpenter, John S.; Lienert, Thomas J.; Fensin, Saryu Jindal; Knapp, Cameron M.; Beal, Roberta Ann; Morrow, Benjamin; Dippo, Olivia F.; Jones, David Robert; Martinez, Daniel Tito; Valdez, James Anthony

    2016-09-26

    For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there currently exists no broadly accepted “ASTM- or DIN-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, design, manufacture, and thereafter implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. This report summarizes the 316L SS research results and presents initial results of the follow-on study of 304L SS. For the AM-316L SS investigation, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” Additively Manufactured state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.5 and 6.35 GPa. The results of these studies are reported in detail in the first section of the report. Publication of the 316L SS results in an archival journal is planned. Following on from the 316L SS completed work, initial results on a study of AM 304L SS are in progress and presented herein. Preliminary results on the structure/dynamic spallation property behavior of AM-304L SS fabricated using both the directed-energy LENS and an EOS powder-bed AM techniques in comparison to wrought 304L SS is detailed in this Level 2 Milestone report.

  11. Investigation on 316L/W functionally graded materials fabricated by mechanical alloying and spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Tan, Chao; Wang, Guoyu; Ji, Lina; Tong, Yangang; Duan, Xuan-Ming

    2016-02-01

    316L-W (Tungsten) composite materials were fabricated by spark plasma sintering (SPS) of mechanically alloyed 316L-W powders for the development of functionally graded materials (FGMs). The effect of milling parameters on the morphology of the blended 316L/W powders and its subsequent effect on the transition between 316L and W particles during the SPS process were investigated. Samples were characterized by SEM, EDS and XRD analyses. The results so obtained show that with the increase of milling time, the mechanically activated W powder particles become thinner and smoother, with some broken fragments aggregated or inserted in the severely deformed 316L particles. A further SPS process under the conditions of 1050 °C × 45.5 MPa × 5 min leads to the densification of the powder compact and the formation of a distinguishable gray belt surrounding the retained W particles. Such a belt, which has a width of about 2-8 μm depending on different milling parameters and mainly contains Fe7W6, Fe3W3C and Fe2W phases, is bound to be a transitional region between the retained W particles and the 316L matrix. This favorable behavior with regards to the formation of a transitional belt, is accompanied by a substantial increase in the hardness values of the composite.

  12. Drug delivery from therapeutic self-assembled monolayers (T-SAMs) on 316L stainless steel.

    PubMed

    Mahapatro, Anil; Johnson, Dave M; Patel, Devang N; Feldman, Marc D; Ayon, Arturo A; Agrawal, C Mauli

    2008-01-01

    Delivery of therapeutic agents from self-assembled monolayers (SAMs) on 316L stainless steel (SS) has been demonstrated as a viable method to deliver drugs for localized coronary artery stent application. SAMs are highly-ordered, nano-sized molecular coatings, adding 1-10 nm thickness to a surface. Hydroxyl terminated alkanethiol SAMs of 11-mercapto-1-undecanol (-OH SAM) were formed on 316L SS with 48 hr immersion in ethanolic solutions. Attachment of ibuprofen (a model drug) to the functional SAMs was carried out in toluene for 5 hrs at 60 degrees C using Novozume-435 as a biocatalyst. SAM formation and subsequent attachment of ibuprofen was characterized collectively using X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), and contact angle (CA) measure-ments. The quantitative in vitro release of ibuprofen into a "physiological" buffer solution was characterized using reverse phase HPLC. Drug release kinetics showed that 14.1 microg of ibuprofen eluted over a period of 35 days with 2.7microg being eluted in the first day and the remaining being eluted over a period of 35 days. The drug release kinetics showed an increase in ibuprofen elution that occurred during first 14 days (2.7microg in 1 day to 9.5 microg in 14 days), following which there was a decrease in the rate of elution. Thus, functional SAMs on 316L SS could be used as tethers for drug attachment and could serve as a drug delivery mechanism from stainless steel implants such as coronary artery stents.

  13. Structure and mechanical properties of austenitic 316L steel produced by selective laser melting

    NASA Astrophysics Data System (ADS)

    Kuznetsov, P. A.; Zisman, A. A.; Petrov, S. N.; Goncharov, I. S.

    2016-10-01

    The mechanical properties and the impact toughness of austenitic 316L steel produced by selective laser melting at a laser power of 175-190 W have been studied. It is shown that the selective laser melting method makes it possible to significantly increase the strength properties of the steel with some decrease in the ductility and the impact toughness as compared to those of the steel produced by a traditional technology. The laser power influences insignificantly. The methods of making notches and its orientation is found to influence the impact toughness.

  14. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  15. Study of stirred layers on 316L steel created by friction stir processing

    NASA Astrophysics Data System (ADS)

    Langlade, C.; Roman, A.; Schlegel, D.; Gete, E.; Folea, M.

    2014-08-01

    Nanostructured materials are known to exhibit attractive properties, especially in the mechanical field where high hardness is of great interest. The friction stir process (FSP) is a recent surface engineering technique derived from the friction stir welding method (FSW). In this study, the FSP of an 316L austenitic stainless steel has been evaluated. The treated layers have been characterized in terms of hardness and microstructure and these results have been related to the FSP operational parameters. The process has been analysed using a Response Surface Method (RSM) to enable the stirred layer thickness prediction.

  16. Stability of passivated 316L stainless steel oxide films for cardiovascular stents.

    PubMed

    Shih, Chun-Che; Shih, Chun-Ming; Chou, Kuang-Yi; Lin, Shing-Jong; Su, Yea-Yang

    2007-03-15

    Passivated 316L stainless steel is used extensively in cardiovascular stents. The degree of chloride ion attack might increase as the oxide film on the implant degrades from exposure to physiological fluid. Stability of 316L stainless steel stent is a function of the concentration of hydrated and hydrolyated oxide concentration inside the passivated film. A high concentration of hydrated and hydrolyated oxide inside the passivated oxide film is required to maintain the integrity of the passivated oxide film, reduce the chance of chloride ion attack, and prevent any possible leaching of positively charged ions into the surrounding tissue that accelerate the inflammatory process. Leaching of metallic ions from corroded implant surface into surrounding tissue was confirmed by the X-ray mapping technique. The degree of thrombi weight percentage [W(ao): (2.1 +/- 0.9)%; W(ep): (12.5 +/- 4.9)%, p < 0.01] between the amorphous oxide (AO) and the electropolishing (EP) treatment groups was statistically significant in ex-vivo extracorporeal thrombosis experiment of mongrel dog. The thickness of neointima (T(ao): 100 +/- 20 microm; T(ep): 500 +/- 150 microm, p < 0.01) and the area ratio of intimal response at 4 weeks (AR(ao): 0.62 +/- 0.22; AR(ep): 1.15 +/- 0.42, p < 0.001) on the implanted iliac stents of New Zealand rabbit could be a function of the oxide properties.

  17. Bioceramic dip-coating on Ti-6Al-4V and 316L SS implant materials.

    PubMed

    Aksakal, Bunyamin; Hanyaloglu, C

    2008-05-01

    The focus of the present study is based on more economical and rapid bioceramic coating on the most common implant substrates such as Ti-6Al-4V and 316L SS used often in orthopedics. For ceramic dip coating of implant substrates, Hydroxyapatite (HA) powder, Ca10(PO4)6(OH)2, P2O5, Na2CO3 and KH2PO4 are used to provide the gel. Ceramic films on sandblasted substrates have been deposited by using a newly manufactured dip-coating apparatus. Sample characterization is evaluated by SEM and XRD analysis. A smooth and homogeneous coating films have been obtained and average of 20 MPa bonding strength has been achieved for both Ti-6Al-4V and 316L SS alloys after sintering at 750 degrees C under flowing argon. The level of importance of the process parameters on coating was determined by using analysis of variance (ANOVA). The current process appears to be cheap, easy, and flexible to shape variations and high production rates for orthopedic applications.

  18. Preparation and surface characterization of HMDI-activated 316L stainless steel for coronary artery stents.

    PubMed

    Chuang, T-W; Chen, M-H; Lin, F-H

    2008-06-01

    Poor compatibility between blood and metallic coronary artery stents is one reason for arterial restenosis. Immobilization of anticoagulant agents on the stent's surface is feasible for improving compatibility. We examined possible surface-coupling agents for anticoagulant agent immobilization. Hexamethylene diisocyanate (HMDI) and 3-aminopropyl-triethoxysilane (APTS) were examined as surface-coupling agents to activate 316L stainless steel (e.g., stent material). The activated surface was characterized using Fourier transformation infrared spectroscopy (FTIR), atomic force microscope (AFM), surface plasmon resonance (SPR), and trinitrobenzene sulfonic acid (TNBS) assay. In FTIR analysis, HMDI and APTS were both covalently linked to 316L stainless steel. In AFM analysis, it was found that the HMDI-activated surface was smoother than the APTS-activated one. In SPR test, the shift of SPR angle for the APTS-activated surface was much higher than that for the HMDI-activated surface after being challenged with acidic solution. TNBS assay was used to determine the amount of immobilized primary amine groups. The HMDI-activated surface was found to consist of about 1.32 micromol/cm(2) amine group, whereas the APTS-activated surface consisted of only 0.89 micromol/cm(2) amine group. We conclude that the HMDI-activated surface has more desirable surface characteristics than the APTS-activated surface has, such as chemical stability and the amount of active amine groups.

  19. Mechanical properties and biocompatibility of plasma-nitrided laser-cut 316L cardiovascular stents.

    PubMed

    Arslan, Erdem; Iğdil, Mustafa C; Yazici, Hilal; Tamerler, Candan; Bermek, Hakan; Trabzon, Levent

    2008-05-01

    The effect of surface modification of laser-cut 316L cardiovascular stents by low-T plasma nitriding was evaluated in terms of mechanical properties and biocompatibility of the stents. The plasma nitriding was performed at 400, 450 or 500 degrees C using various ratios of nitrogen-hydrogen gas mixtures. The flexibility and radial strength were measured in crimped and expanded state of the stents, respectively. The mechanical properties could be adjusted and improved by plasma nitriding conducted at temperatures lower than 450 degrees C and/or nitrogen content less than 10% in the treatment gas. An osteoblast cell culture model system was utilized to investigate the effect of plasma nitriding of the stents on the biological response towards the stents, using biological criteria such as cell viability, alkaline phosphatase and nitric oxide production. In terms of cell viability and alkaline phosphatase production, the plasma nitriding procedure did not appear to negatively affect the biocompatibility of the 316L steel stents. However, in terms of nitric oxide production that was slightly increased in the presence of the plasma-nitrided stents, an indirect improvement in the biocompatibility could possibly be expected.

  20. Corrosion inhibition of stainless steel type AISI 304 by Mn coating and subsequent annealing with flow of nitrogen at different temperatures

    NASA Astrophysics Data System (ADS)

    Grayeli-Korpi, Ali-Reza; Savaloni, Hadi; Habibi, Maryam

    2013-07-01

    This work reports the enhancement of stainless steel corrosion resistance coated with Mn and post-annealed with flow of nitrogen at different annealing temperatures. Crystallographic variation of the samples by annealing temperature is studied by X-ray diffraction (XRD) while their surface morphology and surface roughness was obtained by means of atomic force microscope (AFM) and scanning electron microscope (SEM) analyses before and after corrosion test respectively. Elemental analysis of samples after corrosion test was investigated by energy dispersive spectroscope (EDS) analysis. The corrosion behaviour of the samples was evaluated by potentiodynamic polarization test in 0.6 M NaCl solution. A critical annealing temperature is found at which the highest corrosion resistance can be achieved. Correlation between corrosion resistance, structural and surface morphology results is obtained.

  1. Mechanical and physical behavior of newly developed functionally graded materials and composites of stainless steel 316L with calcium silicate and hydroxyapatite.

    PubMed

    Ataollahi Oshkour, Azim; Pramanik, Sumit; Mehrali, Mehdi; Yau, Yat Huang; Tarlochan, Faris; Abu Osman, Noor Azuan

    2015-09-01

    This study aimed to investigate the structural, physical and mechanical behavior of composites and functionally graded materials (FGMs) made of stainless steel (SS-316L)/hydroxyapatite (HA) and SS-316L/calcium silicate (CS) employing powder metallurgical solid state sintering. The structural analysis using X-ray diffraction showed that the sintering at high temperature led to the reaction between compounds of the SS-316L and HA, while SS-316L and CS remained intact during the sintering process in composites of SS-316L/CS. A dimensional expansion was found in the composites made of 40 and 50 wt% HA. The minimum shrinkage was emerged in 50 wt% CS composite, while the maximum shrinkage was revealed in samples with pure SS-316L, HA and CS. Compressive mechanical properties of SS-316L/HA decreased sharply with increasing of HA content up to 20 wt% and gradually with CS content up to 50 wt% for SS-316L/CS composites. The mechanical properties of the FGM of SS-316L/HA dropped with increase in temperature, while it was improved for the FGM of SS-316L/CS with temperature enhancement. It has been found that the FGMs emerged a better compressive mechanical properties compared to both the composite systems. Therefore, the SS-316L/CS composites and their FGMs have superior compressive mechanical properties to the SS-316L/HA composites and their FGMs and also the newly developed FGMs of SS-316L/CS with improved mechanical and enhanced gradation in physical and structural properties can potentially be utilized in the components with load-bearing application.

  2. The effect of mechanical deformation on magnetic properties and MRI artifacts of type 304 and type 316L stainless steel.

    PubMed

    Bendel, L P; Shellock, F G; Steckel, M

    1997-01-01

    The purpose of this study was to evaluate the influence of composition and deformation of biomedical stainless steels on mechanical properties, magnetic properties, and MRI artifacts. Type 304 and Type 316L samples were prepared using standard wire-drawing techniques. Mechanical properties were determined using standard test methods. The amount of ferromagnetic phase present was estimated using a Severn Gage and x-ray diffraction. Magnetic field attraction and artifacts were determined using previously described techniques. The strength of both steels increased significantly with increasing deformation. None of the type 316L wires transformed to the magnetic phase. The amount of magnetic phase in the type 304 wires increased with increasing deformation. There was no magnetic field attraction, and artifacts were minimal for all of type 316L wires and the undeformed type 304 wire. Deflection and artifacts were significant for the deformed type 304 stainless steel. These results provide guidance regarding the use of type 304 and type 316L stainless steels for bioimplants. In this regard, type 316L stainless steel seems to be a more acceptable material with respect to MR compatibility.

  3. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  4. The fracture and fragmentation behaviour of additively manufactured stainless steel 316L

    NASA Astrophysics Data System (ADS)

    Amott, R.; Harris, E. J.; Winter, R. E.; Stirk, S. M.; Chapman, D. J.; Eakins, D. E.

    2017-01-01

    Expanding cylinder experiments using a gas gun technique allow investigations into the ductility of metals and the fracture and fragmentation mechanisms that occur during rapid tensile failure. These experiments allow the radial strain-rate of the expansion to be varied in the range 102 to 104 s-1. Presented here is a comparative study of the fracture and fragmentation behaviour of rapidly expanded stainless steel 316L cylinders manufactured from either a wrought bar or additive manufacturing techniques. The results show that in the strain-rate regime studied, an additively manufactured cylinder failed at a higher strain and produced larger fragment widths when compared to cylinders manufactured from a wrought bar. In addition, an investigation into the role of macroscopic elongated voids that were introduced into the cylinder wall, at an angle of 45° to the cylinder radius, was undertaken. A comparison between experimental and simulated results (using the Eulerian hydrocode CTH) was also completed.

  5. Relative Defect Density Measurements of Laser Shock Peened 316L Stainless Steel Using Positron Annihilation Spectroscopy

    SciTech Connect

    Marcus A. Gagliardi; Bulent H. Sencer; A. W. Hunt; Stuart A. Maloy; George T. Gray III

    2011-12-01

    The surface of an annealed 316L stainless steel coupon was laser shock peened and Vickers hardness measurements were subsequently taken of its surface. This Vickers hardness data was compared with measurements taken using the technique of positron annihilation Doppler broadening spectroscopy. When compared, a correlation was found between the Vickers hardness data measurements and those made using Doppler broadening spectroscopy. Although materials with a high defect density can cause the S-parameter measurements to saturate, variations in the Sparameter measurements suggest that through further research the Doppler broadening technique could be used as a viable alternative to measuring a material's hardness. In turn, this technique, could be useful in industrial settings where surface hardness and surface defects are used to predict lifetime of components.

  6. Controlling the electrodeposition, morphology and structure of hydroxyapatite coating on 316L stainless steel.

    PubMed

    Thanh, Dinh Thi Mai; Nam, Pham Thi; Phuong, Nguyen Thu; Que, Le Xuan; Anh, Nguyen Van; Hoang, Thai; Lam, Tran Dai

    2013-05-01

    Hydroxyapatite (HAp) coatings were prepared on 316L stainless steel (316LSS) substrates by electrochemical deposition in the solutions containing Ca(NO3)2·4H2O and NH4H2PO4 at different electrolyte concentrations. Along with the effect of precursor concentration, the influence of temperature and H2O2 content on the morphology, structure and composition of the coating was thoroughly discussed with the help of X-ray diffraction (XRD), Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectra. The in vitro tests in simulated body fluids (SBF) were carried out and then the morphological and structural changes were estimated by SEM and electrochemical techniques (open circuit potential, polarization curves, Nyquist and Bode spectra measurements). Being simple and cost-effective, this method is advantageous for producing HAp implant materials with good properties/characteristics, aiming towards in vivo biomedical applications.

  7. Parylene coatings on stainless steel 316L surface for medical applications--mechanical and protective properties.

    PubMed

    Cieślik, Monika; Kot, Marcin; Reczyński, Witold; Engvall, Klas; Rakowski, Wiesław; Kotarba, Andrzej

    2012-01-01

    The mechanical and protective properties of parylene N and C coatings (2-20 μm) on stainless steel 316L implant materials were investigated. The coatings were characterized by scanning electron and confocal microscopes, microindentation and scratch tests, whereas their protective properties were evaluated in terms of quenching metal ion release from stainless steel to simulated body fluid (Hanks solution). The obtained results revealed that for parylene C coatings, the critical load for initial cracks is 3-5 times higher and the total metal ions release is reduced 3 times more efficiently compared to parylene N. It was thus concluded that parylene C exhibits superior mechanical and protective properties for application as a micrometer coating material for stainless steel implants.

  8. A Shear Strain Route Dependency of Martensite Formation in 316L Stainless Steel.

    PubMed

    Kang, Suk Hoon; Kim, Tae Kyu; Jang, Jinsung; Oh, Kyu Hwan

    2015-06-01

    In this study, the effect of simple shearing on microstructure evolution and mechanical properties of 316L austenitic stainless steel were investigated. Two different shear strain routes were obtained by twisting cylindrical specimens in the forward and backward directions. The strain-induced martensite phase was effectively obtained by alteration of the routes. Formation of the martensite phase clearly resulted in significant hardening of the steel. Grain-size reduction and strain-induced martensitic transformation within the deformed structures of the strained specimens were characterized by scanning electron microscopy - electron back-scattered diffraction, X-ray diffraction, and the TEM-ASTAR (transmission electron microscopy - analytical scanning transmission atomic resolution, automatic crystal orientation/phase mapping for TEM) system. Significant numbers of twin networks were formed by alteration of the shear strain routes, and the martensite phases were nucleated at the twin interfaces.

  9. Influence of the direction of selective laser sintering on machinability of parts from 316L steel

    NASA Astrophysics Data System (ADS)

    Alexeev, V. P.; Balyakin, A. V.; Khaimovich, A. I.

    2017-02-01

    This work presents the results of research of the impact of layer-by-layer growing of workpieces made of 316L steel on their machinability. The results of determination of residual stresses and measurement of hardness of the workpieces grown have been demonstrated. A series of experimental studies has been performed in order to determine the cutting force which occurs in the process of machining. The microstructure of the workpieces grown has been examined. It has been shown that the workpieces machined using Selective Laser Melting technology have the microstructure which is a totality of ‘microwelded seams’, which have a significant influence on the behavior of deformation processes in case of machining. The studies have shown that in case of lateral milling of the horizontally grown workpiece, the codirectional microwelded borders prevent any significant deformation of the misalignment which increases the cutting force by up to 10% as compared with milling of the vertically grown workpiece.

  10. Rapid heating tensile tests of hydrogen-charged high-energy-rate-forged 316L stainless steel

    SciTech Connect

    Mosley, W.C.

    1989-05-19

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. Proper design of the equipment will require an understanding of how tritium and its decay product helium affect mechanical properties. This memorandum describes results of rapid heating tensile testing of hydrogen-charged specimens of high-energy-rate-forged (HERF) 316L stainless steel. These results provide a data base for comparison with uncharged and tritium-charged-and-aged specimens to distinguish the effects of hydrogen and helium. Details of the experimental equipment and procedures and results for uncharged specimens were reported previously. 3 refs., 10 figs.

  11. Surface modification of functional self-assembled monolayers on 316L stainless steel via lipase catalysis.

    PubMed

    Mahapatro, Anil; Johnson, David M; Patel, Devang N; Feldman, Marc D; Ayon, Arturo A; Agrawal, C Mauli

    2006-01-31

    Lipase catalyzed esterification of therapeutic drugs to functional self-assembled monolayers (SAMs) on 316L stainless steel (SS) after assembly has been demonstrated. SAMs of 16-mercaptohexadecanoic acid (-COOH SAM) and 11-mercapto-1-undecanol (-OH SAM) were formed on 316L SS, and lipase catalysis was used to attach therapeutic drugs, perphenazine and ibuprofen, respectively, on these SAMs. The reaction was carried out in toluene at 60 degrees C for 5 h using Novozyme-435 as the biocatalyst. The FTIR spectra after surface modification of -OH SAMs showed the presence of the C=O stretching bands at 1745 cm(-1), which was absent in the FTIR spectra of -OH SAMs. Similarly, the FTIR spectra after the reaction of the -COOH SAM with perphenazine showed two peaks in the carbonyl region, a peak at 1764 cm(-1), which is the representative peak for the C=O stretching for esters. The second peak at 1681 cm(-1) is assigned to the C=O stretching of the remaining unreacted terminal COOH. XPS spectra after lipase catalysis with ibuprofen showed a photoelectron peak evolving at 288.5 eV which arises from the carbon (C=O) of the carboxylic acid of the drug (ibuprofen). Similarly for -COOH SAMs, after esterifiation we see a small, photoelectron peak evolving at 286.5 eV which corresponds to the C in the methylene groups adjacent to the oxygen (C-O), which should evolve only after the esterification of perphenazine with the -COOH SAM. Thus, lipase catalysis provides an alternate synthetic methodology for surface modification of functional SAMs after assembly.

  12. Low friction and high strength of 316L stainless steel tubing for biomedical applications.

    PubMed

    Amanov, Auezhan; Lee, Soo-Wohn; Pyun, Young-Sik

    2017-02-01

    We propose herein a nondestructive surface modification technique called ultrasonic nanocrystalline surface modification (UNSM) to increase the strength and to improve the tribological performance of 316L stainless steel (SS) tubing. Nanocrystallization along nearly the complete tube thickness of 200μm was achieved by UNSM technique that was confirmed by electron backscatter diffraction (EBSD). Nano-hardness of the untreated and UNSM-treated specimens was measured using a nanoindentation. Results revealed that a substantial increase in hardness was obtained for the UNSM-treated specimen that may be attributed to the nanocrystallization and refined grains. Stress-strain behavior of the untreated and UNSM-treated specimens was assessed by a 3-point bending test. It was found that the UNSM-treated specimen exhibited a much higher strength than that of the untreated specimen. In addition, the tribological behavior of the untreated and UNSM-treated specimens with an outer diameter (OD) of 1.6mm and an inner diameter (ID) of 1.2mm was investigated using a cylinder-on-cylinder (crossed tubes of equal radius) tribo-tester against itself under dry conditions at ambient temperature. The friction coefficient and wear resistance of the UNSM-treated specimen were remarkably improved compared to that of the untreated specimen. The significant increase in hardness after UNSM treatment is responsible for the improved friction coefficient and wear resistance of the tubing. Thus, the UNSM technique was found to be beneficial to improving the mechanical and tribological properties of 316L SS tubing for various potential biomedical applications, in particular for coronary artery stents.

  13. Maintainability Improvement Through Corrosion Prediction

    DTIC Science & Technology

    1997-12-01

    potential, current, pH, and chloride ion concentration were made along a simulated corrosion fatigue crack for HY80 (UNS K31820) steel in seawater...frequency range of 0.05-50 Hz, a 7075-T6 aluminium alloy and 304 and 316L stainless steels were fatigue tested in 3.0% NaCl solution. The increments...DESCRIPTORS: Conference Paper; Aluminum base alloys- Mechanical properties; Austenitic stainless steels - Mechanical properties; Corrosion fatigue

  14. Comparison of Strength and Serration at Cryogenic Temperatures among 304L, 316L and 310S Steels

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Yuri, T.; Fujii, H.; Ohmiya, S.; Onishi, T.; Weiss, K. P.

    2008-03-01

    Tensile tests of 310S steel were performed at temperatures below 300 K and the yield strength and deformation behavior were compared with those of 304L and 316L steels. Computer simulations were also carried out to graph stress-elongation curves in order to discuss the effects of martensitic transformations induced during deformation on their strengths and deformation behavior at low temperatures. Tensile tests showed that yield strength of 310S steel is highest and that of 304L is lowest. The differences in yield strengths between 316L and 310S steels and between 304L and 316L steels are larger than those expected from the differences in solid solution strengthening. This can be explained by the effect of the strain through γ to ɛ martensitic transformation induced by elastic stress in 304L and 316L steels. The strength level and the shape of stress-elongation curves at cryogenic temperatures excluding serration can be qualitatively revealed by simulation when higher strength of ɛ phase comparing to α' phase and the window effect of α' were considered simultaneously. In liquid hydrogen, the three steels exhibit large serrations on the stress-elongation curves after the deformation near to the ultimate stress, while the curves are smooth before the onset of the serration. Such serrations in liquid hydrogen could not be revealed by simulation.

  15. Effect of thermal exposure in helium on mechanical properties and microstructure of 316L and P91

    NASA Astrophysics Data System (ADS)

    Kunzova, Klara; Berka, Jan; Siegl, Jan; Hausild, Petr

    2016-04-01

    In this paper, the effects of high temperature exposure in air as well as in impure He on mechanical properties of 316L and P91 steels were investigated. The experimental programme was part of material design of new experimental facility - high temperature helium loop. Some of the specimens were exposed in air at 750 °C for up to 1000 h. Another set of specimens were exposed in impure helium containing 1 ppmv CO2, 2 ppmv O2, 35 ppmv CH4, 250 ppmv CO and 400 ppmv H2 at 750 °C for up to 1000 h. Metalographical analysis, tensile tests, fracture toughness and hardness tests of exposed and non-exposed specimens were carried out. After the exposure both in air and He, the ultimate tensile strength of P91 decreased significantly more than that of 316L. After the exposure in He, the fracture toughness of 316L was reduced to 60% while fracture toughness of P91 showed no significant changes. The hardness of P91 decreased with exposure time in air. The measurement of the hardness of 316L was very scattered the most probably due to the heterogeneities in microstructure, the trend was not possible to evaluate.

  16. Morphological and Mechanical Properties of Hydroxyapatite Bilayer Coatings Deposited on 316L SS by Sol-Gel Method

    NASA Astrophysics Data System (ADS)

    Sidane, Djahida; Khireddine, Hafit; Yala, Sabeha; Ziani, Salima; Bir, Fatima; Chicot, Didier

    2015-10-01

    The present paper reports on the influence of the addition of TiO2 and SiO2 oxides as sub-layer, on the morphological and mechanical properties of the hydroxyapatite (HAP) bioceramic coatings deposited on 316L stainless steel by sol-gel method in order to improve the properties of hydroxyapatite and expand its clinical application. The stability of the sols suspensions was evaluated by measuring the time dependence of the viscosity. Annealed properties of the coatings were analyzed by XPS, XRD, SEM, and EDS. The Vickers microhardness of the coatings is obtained under the same indentation load of 10 g. The hydroxyapatite coating deposited on the surface of the 316L SS substrate exhibits a porous carbonated apatitic structure. The results clearly demonstrate that HAP-TiO2 and HAP-SiO2 bilayer coatings where hydroxyapatite is deposited on the surface of TiO2- and SiO2-coated 316L SS substrate systems were highly homogeneous and uniform and show higher microhardness compared to HAP-coated 316L SS. A gap of nearly 10 pct is observed. The addition of TiO2 and SiO2 as sub-layer of a hydroxyapatite coating results in changes in surface morphology as well as an increase of the microhardness.

  17. Effects of Heat Treatments on Microstructure Changes in The Interface of Cu/SS316L Joint Materials

    SciTech Connect

    Xu, Q.; Yoshiie, T.; Edwards, Danny J.

    2000-09-01

    In both joints iron and chromium diffused from the stainless steel into the copper alloy, producing a narrow zone of about a 15 ?m containing FeCr precipitates and small voids. Failure in some bending tests occurred by a crack propagating through this zone in a direction parallel to the interface, indicating that the formation of these precipitates may not be conducive to good joint properties. The results of annealing experiments showed that temperatures # 673 K did not change the initial microstructure or composition of CuAl25/SS316L and CuNiBe/SS316L joints. Although there are no data from annealing experiments longer than 100 hours, it is expected that the microstructure and composition of CuAl25/SS316L and CuNiBe/SS316L are stable under the thermal operating conditions of fusion reactors. However, irradiation may lead to significant changes because of radiation-enhanced segregation, precipitation or dissolution near and at the interface that could alter the properties. In addition, the preexisting voids near the interface of the joints may coarsen under irradiation and enhance the sensitivity of joints to failure. Given the uncertainties in the response to irradiation, neutron irradiation experiments should be performed at appropriate temperatures to investigate the response of the different materials.

  18. An experimental study of ratchetting during indentation of 316L stainless steel

    SciTech Connect

    Kaszynski, P.; Ghorbel, E.; Marquis, D.

    1998-07-01

    This paper deals with fatigue problems of 316L stainless-steel surgical structures used in the correction of pelvic obliquity. The structures consist of implants, milled rods, and screws. SEM observations show that fatigue degradation of the elements in complete contact under shearing forces is governed by blunting of the rod pyramid. This involves the occurrence of a micro-clearance at joints leading excessive damage of the junctions. An experimental procedure based on cyclic indentation tests is developed to predict the life of the prosthesis. Results indicate that components exhibit rachetting. The progressive deformation associated with this phenomenon increases linearly with the logarithm of the number of cycles and leads to the degradation of the surgical assemblies by an excessive accumulated blunting of the rod pyramid. In addition, it appears that viscous effects and tensile, as well as compressive residual stresses of less than 200 MPa, do not play an important role on the ratchetting rate. However, load amplitude and maximum load are important. Phenomenological relationship describing this evolution is established.

  19. Fabrication of low-cost, cementless femoral stem 316L stainless steel using investment casting technique.

    PubMed

    Baharuddin, Mohd Yusof; Salleh, Sh-Hussain; Suhasril, Andril Arafat; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Omar, Mohd Afian; Abd Kader, Ab Saman; Mohd Noor, Alias; A Harris, Arief Ruhullah; Abdul Majid, Norazman

    2014-07-01

    Total hip arthroplasty is a flourishing orthopedic surgery, generating billions of dollars of revenue. The cost associated with the fabrication of implants has been increasing year by year, and this phenomenon has burdened the patient with extra charges. Consequently, this study will focus on designing an accurate implant via implementing the reverse engineering of three-dimensional morphological study based on a particular population. By using finite element analysis, this study will assist to predict the outcome and could become a useful tool for preclinical testing of newly designed implants. A prototype is then fabricated using 316L stainless steel by applying investment casting techniques that reduce manufacturing cost without jeopardizing implant quality. The finite element analysis showed that the maximum von Mises stress was 66.88 MPa proximally with a safety factor of 2.39 against endosteal fracture, and micromotion was 4.73 μm, which promotes osseointegration. This method offers a fabrication process of cementless femoral stems with lower cost, subsequently helping patients, particularly those from nondeveloped countries.

  20. Dynamic Mechanical Response of Biomedical 316L Stainless Steel as Function of Strain Rate and Temperature

    PubMed Central

    Lee, Woei-Shyan; Chen, Tao-Hsing; Lin, Chi-Feng; Luo, Wen-Zhen

    2011-01-01

    A split Hopkinson pressure bar is used to investigate the dynamic mechanical properties of biomedical 316L stainless steel under strain rates ranging from 1 × 103 s−1 to 5 × 103 s−1 and temperatures between 25°C and 800°C. The results indicate that the flow stress, work-hardening rate, strain rate sensitivity, and thermal activation energy are all significantly dependent on the strain, strain rate, and temperature. For a constant temperature, the flow stress, work-hardening rate, and strain rate sensitivity increase with increasing strain rate, while the thermal activation energy decreases. Catastrophic failure occurs only for the specimens deformed at a strain rate of 5 × 103 s−1 and temperatures of 25°C or 200°C. Scanning electron microscopy observations show that the specimens fracture in a ductile shear mode. Optical microscopy analyses reveal that the number of slip bands within the grains increases with an increasing strain rate. Moreover, a dynamic recrystallisation of the deformed microstructure is observed in the specimens tested at the highest temperature of 800°C. PMID:22216015

  1. Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

    NASA Astrophysics Data System (ADS)

    Ahmadi, E.; Ebrahimi, A. R.

    2015-02-01

    The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

  2. Microstructural and mechanical characterization of nitrogen ion implanted layer on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Öztürk, O.

    2009-05-01

    Nitrogen ion implantation can be used to improve surface mechanical properties (hardness, wear, friction) of stainless steels by modifying the near-surface layers of these materials. In this study, a medical grade FeCrNi alloy (316L stainless steel plate) was implanted with 85 keV nitrogen ions to a high fluence of 1 × 1018N2+ /cm2 at a substrate temperature <200 °C in an industrial implantation facility. The N implanted layer microstructures, thicknesses and strengths were studied by a combination of X-ray diffraction (XRD), conversion electron Mössbauer spectroscopy (CEMS), atomic force microscopy (AFM) and nanohardness measurements. AFM was also used for the surface roughness analysis of the implanted as well as polished materials. The CEMS analysis indicate that the N implanted layer is ∼200 nm thick and is composed of ε-(Fe,Cr,Ni)2+xN-like nitride phase with mainly paramagnetic characteristics. The nanohardness measurements clearly indicate an enhanced hardness behaviour for the N implanted layer. It is found that the implanted layer hardness is increased by a factor of 1.5 in comparison to that of the substrate material. The increased hardness resulting from nitrogen implantation is attributed to the formation of ε nitride phase.

  3. Reduced graphene oxide growth on 316L stainless steel for medical applications.

    PubMed

    Cardenas, L; MacLeod, J; Lipton-Duffin, J; Seifu, D G; Popescu, F; Siaj, M; Mantovani, D; Rosei, F

    2014-08-07

    We report a new method for the growth of reduced graphene oxide (rGO) on the 316L alloy of stainless steel (SS) and its relevance for biomedical applications. We demonstrate that electrochemical etching increases the concentration of metallic species on the surface and enables the growth of rGO. This result is supported through a combination of Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), scanning electron microscopy (SEM), density functional theory (DFT) calculations and static water contact angle measurements. Raman spectroscopy identifies the G and D bands for oxidized species of graphene at 1595 cm(-1) and 1350 cm(-1), respectively, and gives an ID/IG ratio of 1.2, indicating a moderate degree of oxidation. XPS shows -OH and -COOH groups in the rGO stoichiometry and static contact angle measurements confirm the wettability of rGO. SEM and AFM measurements were performed on different substrates before and after coronene treatment to confirm rGO growth. Cell viability studies reveal that these rGO coatings do not have toxic effects on mammalian cells, making this material suitable for biomedical and biotechnological applications.

  4. Human aortic endothelial cell response to 316L stainless steel material microstructure.

    PubMed

    Choubey, Animesh; Marton, Denes; Sprague, Eugene A

    2009-10-01

    The role of metal microstructure (e.g. grain sizes) in modulating cell adherence behavior is not well understood. This study investigates the effect of varying grain sizes of 316L stainless steel (SS) on the attachment and spreading of human aortic endothelial cells (HAECs). Four different grain size samples; from 16 to 66 microm (ASTM 9.0-4.9) were sectioned from sheets. Grain structure was revealed by polishing and etching with glycergia. Contact angle measurement was done to assess the hydrophilicity of the specimens. Atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) were used to characterize the roughness and surface chemistry of the specimens. Cells were seeded on mechanically polished and chemically etched specimens followed by identification of activated focal adhesion sites using fluorescently tagged anti-pFAK (phosphorylated focal adhesion kinase). The 16 microm grain size etched specimens had significantly (P < 0.01) higher number of cells attached per cm(2) than other specimens, which may be attributed to the greater grain boundary area and associated higher surface free energy. This study shows that the underlying material microstructure may influence the HAEC behavior and may have important implications in endothelialization.

  5. The electrochemical impedance of polarized 316L stainless steel: structure-property-adsorption correlation.

    PubMed

    Gettens, Robert T T; Gilbert, Jeremy L

    2009-07-01

    Electrochemical (EC) impedance and polarization data were synergistically coupled with AFM micrographs providing insight on the polarized alloy-electrolyte interface. Several regions of oxide topography/ impedance characteristic were apparent on a 316L SS surface. A relatively rough surface with apparent EC reaction products was observed below -500 mV. Smooth surfaces were seen from -500 mV to 200 mV. A transition region which displayed the aggregation of particles on the surface was seen from 200 mV to 600 mV. Above 600 mV these particles disappeared revealing a smooth topography. These topographical observations matched closely with the impedance behavior of the system, particularly the capacitance (C), polarization resistance (R(p)) and current density. The presence of pre-adsorbed Fb had a significant impact on C below approximately -500 mV (increased capacitance). The deviation from ideality of the current response as determined by a KWW empirical dielectric decay function showed significant differences between PBS-immersed and pre-adsorbed Fb cases. Earlier, changes in Fb area coverage, height, and eccentricity were observed between voltages lower and higher than 0 mV. The presence of the flat-band potential around -150 mV as well as high cathodic charge-transfer reactions taking place below -100 mV relate to these observations.

  6. Dynamic Mechanical Response of Biomedical 316L Stainless Steel as Function of Strain Rate and Temperature.

    PubMed

    Lee, Woei-Shyan; Chen, Tao-Hsing; Lin, Chi-Feng; Luo, Wen-Zhen

    2011-01-01

    A split Hopkinson pressure bar is used to investigate the dynamic mechanical properties of biomedical 316L stainless steel under strain rates ranging from 1 × 10(3) s(-1) to 5 × 10(3) s(-1) and temperatures between 25°C and 800°C. The results indicate that the flow stress, work-hardening rate, strain rate sensitivity, and thermal activation energy are all significantly dependent on the strain, strain rate, and temperature. For a constant temperature, the flow stress, work-hardening rate, and strain rate sensitivity increase with increasing strain rate, while the thermal activation energy decreases. Catastrophic failure occurs only for the specimens deformed at a strain rate of 5 × 10(3) s(-1) and temperatures of 25°C or 200°C. Scanning electron microscopy observations show that the specimens fracture in a ductile shear mode. Optical microscopy analyses reveal that the number of slip bands within the grains increases with an increasing strain rate. Moreover, a dynamic recrystallisation of the deformed microstructure is observed in the specimens tested at the highest temperature of 800°C.

  7. Macrophage responses to 316L stainless steel and cobalt chromium alloys with different surface topographies.

    PubMed

    Anderson, Jordan A; Lamichhane, Sujan; Mani, Gopinath

    2016-11-01

    The surface topography of a biomaterial plays a vital role in determining macrophage interactions and influencing immune response. In this study, we investigated the effect of smooth and microrough topographies of commonly used metallic biomaterials such as 316 L stainless steel (SS) and cobalt-chromium (CoCr) alloys on macrophage interactions. The macrophage adhesion was greater on CoCr compared to SS, irrespective of their topographies. The macrophage activation and the secretion of most pro-inflammatory cytokines (TNF-α, IL-6, and IP-10) were greater on microrough surfaces than on smooth surfaces by day-1. However, by day-2, the macrophage activation on smooth surfaces was also significantly increased up to the same level as observed on the microrough surfaces, with more amount of cytokines secreted. The secretion of anti-inflammatory cytokine (IL-10) was significantly increased from day-1 to day-2 on all the alloy surfaces with the effect most prominently observed on microrough surfaces. The production of nitric oxide by the macrophages did not show any major substrate-dependent effect. The foreign body giant cells formed by macrophages were least observed on the microrough surfaces of CoCr. Thus, this study demonstrated that the nature of material (SS or CoCr) and their surface topographies (smooth or microrough) strongly influence the macrophage responses. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2658-2672, 2016.

  8. Adipose tissue-derived stem cell response to the differently processed 316L stainless steel substrates.

    PubMed

    Faghihi, Shahab; Zia, Sonia; Taha, Masoumeh Fakhr

    2012-12-01

    Stainless steel (SS) is one of the most applicable materials in fabrication of cardiac implants. The aim of this study is to investigate the effect of atomic structure of polycrystalline stainless steel on the response of adipose tissue-derived stem cells (ADSCs). Samples are prepared from differently processed extruded rod and rolled sheet of 316L SS having different crystallographic structure. X-ray diffraction analysis indicated (200) and (111) orientations with distinct volume fractions in the specimens. Morphology and ADSCs behavior including adhesion, proliferation and differentiation are assessed. The expression of cardiac specific protein (cardiac troponin I) and genes of differentiating cardiomyocytes is analyzed by immunofluorescence and RT-PCR. The number of attached and grown cells on the rod sample is higher than the sheet sample also the scanning electron microscopy (SEM) analysis of ADSCs grown on the samples demonstrates higher cell density and spreading pattern on the surface of rod sample. In differentiated ADSCs on the rod sample the expression of all genes except ANF are detectable, while on the sheet sample only the MEF2C and β-MHC are expressed. This study shows that the cellular response is influenced by the crystal structure of the substrate therefore; the skill to alter the structure of substrate may lend itself to engineer a biomaterial which could be suitable for differentiation of stem cells into a definite lineage.

  9. Corrosion of simulated bearing components of three bearing steels in the presence of chloride-contaminated lubricant

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Bamberger, E. N.; Nahm, A. H.

    1983-01-01

    Corrosion tests were run with AISI 52100, AISI M-50 and AMS 5794 under conditions that simulate the crevice corrosion found in aircraft ball and roller bearings rejected at overhaul for corrosion. Test specimens were fabricated that simulated the contacts of balls or rollers and the raceways. Corrosion cells were assembled in the presence of a lubricant contaminated with water and chloride ions. The cell was then thermally cycled between 339 K (150 F) and 276 K (37 F). The corrosion observed after 14 cycles was that of crevice and pitting corrosion typically found in aircraft bearings. AMS 5749 showed a very slight amount of corrosion. No appreciable differences were noted between AISI 52100 and AISI M-50, but both showed much greater corrosion than AMS 5749. The corrosion pits observed in AISI M-50 appeared to be fewer in number but generally deeper and larger than in AISI 52100.

  10. Controlled electrophoretic deposition of HAp/β-TCP composite coatings on piranha treated 316L SS for enhanced mechanical and biological properties

    NASA Astrophysics Data System (ADS)

    Prem Ananth, K.; Nathanael, A. Joseph; Jose, Sujin P.; Oh, Tae Hwan; Mangalaraj, D.; Ballamurugan, A. M.

    2015-10-01

    Hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP) bioactive materials have been used as individual coatings on steel implants employed in the fields of orthopedics and dentistry due to their excellent properties, which foster effective healing of the repair site. However, slow dissolution of HAp and fairly little fast dissolution of β-TCP present a major obstacle for such applications and this leads to the focus on the investigation of a mixture of HAp and β-TCP composite that forms biphasic calcium phosphate (BCP). The BCP coatings were achieved by thickness controlled electrophoretic deposition on piranha treated 316L SS. This method is well controlled and the anticipated dissolution rate could be attained with faster formation of new bone at the implant site, when compared to the individual HAp or β-TCP coating. The structural, functional, morphological and elemental composition of the coatings were characterized by using various analytical techniques. The BCP coating has been shown to have a role in obstructing the corrosion to a greater extent when in contact with SBF solution. The BCP coating also shows excellent in vitro and mechanical properties and osteoblasts cellular tests revealed that the coating was more effective in improving biocompatibility. This makes it an ideal candidate material for hard tissue replacement.

  11. Influence of LBE long term exposure and simultaneous fast neutron irradiation on the mechanical properties of T91 and 316L

    NASA Astrophysics Data System (ADS)

    Stergar, E.; Eremin, S. G.; Gavrilov, S.; Lambrecht, M.; Makarov, O.; Iakovlev, V.

    2016-05-01

    The LEXUR-II-LBE irradiation campaign was conducted from 2011 to 2012 and was aimed to investigate the combined influence of irradiation and LBE environment. In this irradiation campaign tensile test samples, pressurized tubes and corrosion samples were irradiated in LBE filled capsules. To separate the effect of exposure to LBE and neutron irradiation a parallel furnace experiment where the samples were exposed to LBE at the irradiation temperature for the corresponding time was conducted. Here we report results of the first extracted capsule which was irradiated about 6 months and dismantled after a cooling phase to decrease activity. The results of SSRT tests for irradiated T91 show that the exposure to LBE at 350 °C for a long time leads to the appearance of liquid metal embrittlement without any pre-treatment which is usually necessary to promote LME. Irradiation increases the effect of LME on the ductility of T91. In contrast to the findings for T91 the gained results also show that tensile tests on irradiated austenitic stainless steel 316L show no influence of LBE environment on the tensile properties.

  12. Preliminary histological study of connective tissue response to Zinalco and stainless steel 316L implants after 120 days.

    PubMed

    Piña, C; Torres, C K; Guzmán, J

    1998-02-01

    Circular plates of Zinalco alloy (80 wt% Zn, 1.5 wt% Cu, 18.5 wt% Al) and stainless steel (SS) 316L were implanted in 12 female Wistar rats subcutaneously and intramuscularly to compare organism response, 120 days after implantation. The tissues surrounding the implants were analysed employing hematoxilin and eosin (H-E) and Gallego's trichromic techniques (GTT). Findings indicate that the reaction to Zinalco alloy was similar to the reaction to SS 316L. The Zn, Al and Cu concentrations in blood were measured, without evidence of any alteration due to implants. The presence and distribution of Zn, Al and Cu components of Zinalco alloy were detected in tissues by energy dispersive X-ray microanalysis.

  13. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ishio, K.; Nakajima, H.; Mitterbacher, H.; Toplosky, V. J.; Ohmiya, S.; Takano, K.; Gigante, P.

    2006-03-01

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  14. Effect of ITER components manufacturing cycle on the irradiation behaviour of 316L(N)-IG steel

    NASA Astrophysics Data System (ADS)

    Rodchenkov, B. S.; Prokhorov, V. I.; Makarov, O. Yu; Shamardin, V. K.; Kalinin, G. M.; Strebkov, Yu. S.; Golosov, O. A.

    2000-12-01

    The main options for the manufacturing of high heat flux (HHF) components is hot isostatic pressing (HIP) using either solid pieces or powder. There was no database on the radiation behaviour of these materials, and in particular stainless steel (SS) 316L(N)-IG with ITER components manufacturing thermal cycle. Irradiation of wrought steel, powder-HIP, solid-HIP and HIPed joints has been performed within the framework of an ITER task. Specimens cut from 316L(N)-IG plate, HIP products, and solid-HIP joints were irradiated in the SM-3 reactor in Dimitrovgrad up to 4 and 10 dpa at 175°C and 265°C. The paper describes the results of post-irradiation tensile and fracture toughness tests.

  15. The effect of coatings on retention and permeation in SS 316L APT tritium production tubes

    NASA Astrophysics Data System (ADS)

    Hertz, K. L.; Causey, R. A.; Cowgill, D. F.

    2004-01-01

    The accelerator production of tritium (APT) design calls for thousands of thin-walled tubes to be filled with 3He gas. The reaction of the spallation neutrons with this gas will result in the bombardment of the interior of these tubes with energetic tritons and protons. For APT to be able to meet its tritium production goals, it is necessary that the holdup of the tritium in the tube walls be minimized. To examine the tritium retention characteristics of stainless steel, one of the tube reference materials, accelerator implantation experiments were performed. In these experiments, deuterium was used in place of tritium to eliminate the problem of tritium contamination. Deuterons with energies up to 200 keV and protons with energies up to 600 keV were implanted into stainless steel (SS 316L) samples to fluences as high as 5 × 10 22 D/m 2 and 5 × 10 22 p/m 2. Thermal desorption spectroscopy showed that approximately 3% of the deuterium was retained within the sample. Approximately 0.5% of the deuterium permeated through to the back surface of the sample where a zirconium getter trapped the deuterium. The deuterium trapped in the zirconium layer was measured by nuclear reaction analysis. Eight-micron thick copper and nickel coatings were applied to the implantation side of the stainless steel substrate in an attempt to reduce the retention and permeation of the deuterium. The copper-coated stainless steel was not successful in reducing the retention and permeation, however the nickel coated stainless steel reduced both the retention and permeation substantially.

  16. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    NASA Astrophysics Data System (ADS)

    Shoja-Razavi, Reza

    2016-07-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  17. Process-Structure-Property Relationships for 316L Stainless Steel Fabricated by Additive Manufacturing and Its Implication for Component Engineering

    NASA Astrophysics Data System (ADS)

    Yang, Nancy; Yee, J.; Zheng, B.; Gaiser, K.; Reynolds, T.; Clemon, L.; Lu, W. Y.; Schoenung, J. M.; Lavernia, E. J.

    2016-12-01

    We investigate the process-structure-property relationships for 316L stainless steel prototyping utilizing 3-D laser engineered net shaping (LENS), a commercial direct energy deposition additive manufacturing process. The study concluded that the resultant physical metallurgy of 3-D LENS 316L prototypes is dictated by the interactive metallurgical reactions, during instantaneous powder feeding/melting, molten metal flow and liquid metal solidification. The study also showed 3-D LENS manufacturing is capable of building high strength and ductile 316L prototypes due to its fine cellular spacing from fast solidification cooling, and the well-fused epitaxial interfaces at metal flow trails and interpass boundaries. However, without further LENS process control and optimization, the deposits are vulnerable to localized hardness variation attributed to heterogeneous microstructure, i.e., the interpass heat-affected zone (HAZ) from repetitive thermal heating during successive layer depositions. Most significantly, the current deposits exhibit anisotropic tensile behavior, i.e., lower strain and/or premature interpass delamination parallel to build direction (axial). This anisotropic behavior is attributed to the presence of interpass HAZ, which coexists with flying feedstock inclusions and porosity from incomplete molten metal fusion. The current observations and findings contribute to the scientific basis for future process control and optimization necessary for material property control and defect mitigation.

  18. A mechanism for the enhanced attachment and proliferation of fibroblasts on anodized 316L stainless steel with nano-pit arrays.

    PubMed

    Ni, Siyu; Sun, Linlin; Ercan, Batur; Liu, Luting; Ziemer, Katherine; Webster, Thomas J

    2014-08-01

    In this study, 316L stainless steel with tunable nanometer pit sizes (0, 25, 50, and 60 nm) were fabricated by an anodization procedure in an ethylene glycol electrolyte solution containing 5 vol % perchloric acid. The surface morphology and elemental composition of the 316L stainless steel were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS). The nano-pit arrays on all of the 316L stainless steel samples were in a regular arrangement. The surface properties of the 316L stainless steel nano-pit surface showed improved wettability properties as compared with the untreated 316L stainless steel, as demonstrated by the lower contact angles which dropped from 83.0° to 28.6 to 45.4°. The anodized 316L stainless steel surfaces with 50 nm and 60 nm diameter pits were also more rough at the nanoscale. According to MTT assays, compared with unanodized (that is, nano-smooth) surfaces, the 50 and 60 nm diameter nano-pit surfaces dramatically enhanced initial human dermal fibroblast attachment and growth for up to 3 days in culture. Mechanistically, this study also provided the first evidence of greater select protein adsorption (specifically, vitronectin and fibronectin which have been shown to enhance fibroblast adhesion) on the anodized 316L stainless steel compared with unanodized stainless steel. Such nano-pit surfaces can be designed to support fibroblast growth and, thus, improve the use of 316L stainless steel for various implant applications (such as for enhanced skin healing for amputee devices and for percutaneous implants).

  19. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    NASA Astrophysics Data System (ADS)

    Gussev, M. N.; McClintock, D. A.; Garner, F. A.

    2016-01-01

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values (10-30%). Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscatter diffraction (EBSD) analysis. It was shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by "necklaces" of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. The propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the observed data scatter.

  20. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    DOE PAGES

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associatedmore » with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.« less

  1. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    SciTech Connect

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.

  2. Comparative study of mechanical properties of 316L stainless steel between traditional production methods and selective laser melting

    NASA Astrophysics Data System (ADS)

    Lackey, Alton Dale

    Additive manufacturing, also known as 3D printing, is a technology which has recently seen expanding use, as well as expansion of the materials and methods able to be used. This thesis looks at the comparison of mechanical properties of 316L stainless steel manufactured by both traditional methods and selective laser melting found by tensile testing. The traditional method used here involved cold rolled 316L steel being machined to the desired part geometry. Selective laser melting used additive manufacturing to produce the parts from powdered 316L stainless steel, doing so in two different build orientations, flat and on edge with regards to the build plate. Solid test specimens, as well as specimens containing a circular stress concentration in the center of the parts, were manufactured and tensile tested. The tensile tests of the specimens were used to find the mechanical properties of the material; including yield strength, ultimate tensile strength (UTS), and Young's modulus of elasticity; where statistical analyses were performed to determine if the different manufacturing processes caused significant differences in the mechanical properties of the material. These analysis consisting of f-tests, to test for variance, and t-test, testing for significant difference of means. Through this study it was found that there were statistically significant differences existing between the mechanical properties of selective laser melting, and its orientations, and cold roll forming of production of parts. Even with a statistical difference, it was found that the results were reasonably close between flat oriented SLM parts and purchased parts. So it can be concluded that, with regards to strength, SLM methods produce parts similar to traditional production methods.

  3. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  4. Corrosion of austenitic alloys in aerated brines

    SciTech Connect

    Heidersbach, R.; Shi, A.; Sharp, S.

    1999-11-01

    This report discusses the results of corrosion exposures of three austenitic alloys--3l6L stainless steel, UNS N10276, and UNS N08367. Coupons of these alloys were suspended in a series of brines used for processing in the pharmaceutical industry. The effects of surface finish and welding processes on the corrosion behavior of these alloys were determined. The 316L coupons experienced corrosion in several environments, but the other alloys were unaffected during the one-month exposures of this investigation. Electropolishing the surfaces improved corrosion resistance.

  5. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    NASA Astrophysics Data System (ADS)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate <1.1 × 10-10 mbar l/s) for service in ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  6. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  7. The effect of Ca/P concentration and temperature of simulated body fluid on the growth of hydroxyapatite coating on alkali-treated 316L stainless steel.

    PubMed

    Lin, Feng-Huei; Hsu, Yao-Shan; Lin, Shih-Hsun; Sun, Jui-Sheng

    2002-10-01

    316L-SS is one of the important materials both in orthopaedics and dentistry for bone screw/plate, intra-medullary rod, fixation wire, HIP joint, and knee joint. However, the biocompatibility and bone-bonding ability troubled researches for years. In the study, a simple chemical method was tried so as to establish and induce a bioactive HA layer on the surface of 316L stainless steel. When the metallic substrates treated with 10 M NaOH aqueous solution and subsequently heated at 600 degrees C, a thin sodium chromium oxide layer was formed on the surfaces as the linking layer for HA and 316L-SS. After 316L-SS treated with alkali solution, it would soak into a simulated body fluid with higher concentration of calcium and phosphorous ions to increase the possibility of nucleation of HA. However, the iron oxide and iron chromium oxides were formed on the surface when calcium and phosphorous ions increased. This resulted in loosening the HA layer. When the alkali-treated 316L-SS was soaked into SBF at a temperature of 80 degrees C, it could form a dense and uniform bone-like hydroxyapatite layer on the surface. In the research, the mechanism of the formation of sodium chromium oxide and HA would also be described by the analysis of X-ray diffractometer, scanning electron microscope, energy-dispersion spectrophotometer, and Fourier transformation infrared.

  8. Uptake of nickel from 316L stainless steel into contacting osteoblastic cells and metal ion interference with BMP-2-induced alkaline phosphatase.

    PubMed

    Mölders, Martina; Felix, Joachim; Bingmann, Dieter; Hirner, Alfred; Wiemann, Martin

    2007-11-01

    Bone cells contacting nickel (Ni)-containing implant materials may be affected by Ni species via disturbed signaling pathways involved in bone cell development. Here we analyze effects of the Ni-containing steel 316L and major metal constituents thereof on bone morphogenetic protein-2 (BMP-2)-induced alkaline phosphatase (ALP) of MC3T3-E1 cells. While cells grew normally on 316L, cellular Ni content increased 10-fold vs. control within 4 days. With respect to the major components of 316L, Ni2+ (3-50 microM) was most inhibitory to BMP-2-induced ALP, whereas even 50 microM Fe3+, Cr3+, Mo5+, or Mn2+ had no such effect. In line with this, BMP-2-induced ALP was significantly reduced in cells on 316L. This effect was not prevented by the metal ion chelator diethylenetriaminepentaacetic acid (DTPA). Instead, DTPA abolished the stimulatory effect of BMP-2 on ALP, pointing to chelatable metal ions involved. Zn2+, as one possible candidate, antagonized the Ni2+ inhibition of BMP-2-induced ALP in both MC3T3-E1 and human bone marrow stromal cells. Results show that cells contacting 316L steel are exposed to increased concentrations of Ni which suffice to impair BMP-2-induced ALP activity. Zn2+, as a competitor of this inhibition, may help to restore normal osteoblastic function and bone development under these conditions.

  9. Degradation of 316L stainless steel sternal wire by steam sterilization.

    PubMed

    Shih, Chun-Che; Su, Yea-Yang; Chen, Lung-Ching; Shih, Chun-Ming; Lin, Shing-Jong

    2010-06-01

    Sterilization is an important step prior to the implantation of medical devices inside the human body. In this work we studied the influence of steam sterilization cycles on the oxide film properties of stainless steel sternal wire. Characterization techniques such as open- circuit potential, potentiodynamic measurement, electrochemical impedance spectroscopy, cathodic stripping, transmission electron microscopy, atomic force microscopy and scanning electron microscopy were employed to investigate the cycles of steam sterilization on the corrosion behavior of sternal wire. The results showed that the oxide properties are a function of the number of steam sterilization cycles and deteriorate as the number of cycles increases. Steam sterilization might damage the implant integrity and heavy metals could be released to the surrounding tissues due to deterioration of the oxide film.

  10. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  11. Laser surface alloying of 316L stainless steel coated with a bioactive hydroxyapatite-titanium oxide composite.

    PubMed

    Ghaith, El-Sayed; Hodgson, Simon; Sharp, Martin

    2015-02-01

    Laser surface alloying is a powerful technique for improving the mechanical and chemical properties of engineering components. In this study, laser surface irradiation process employed in the surface modification off 316L stainless steel substrate using hydroxyapatite-titanium oxide to provide a composite ceramic layer for the suitability of applying this technology to improve the biocompatibility of medical alloys and implants. Fusion of the metal surface incorporating hydroxyapatite-titania ceramic particles using a 30 W Nd:YAG laser at different laser powers, 40, 50 and 70% power and a scan speed of 40 mm s(-1) was observed to adopt the optimum condition of ceramic deposition. Coatings were evaluated in terms of microstructure, surface morphology, composition biocompatibility using XRD, ATR-FTIR, SEM and EDS. Evaluation of the in vitro bioactivity by soaking the treated metal in SBF for 10 days showed the deposition of biomimetic apatite.

  12. Micro Powder Injection Moulding of 316L Stainless Steel Feedstock and Numerical Simulation of the Sintering Stage

    NASA Astrophysics Data System (ADS)

    Kong, X.; Quinard, C.; Barriere, T.; Gelin, J.-C.

    2010-06-01

    Manufacturing of 3D micro-components by powder injection molding process consists of four main stages: preparation of the feedstock of metal powders and binders, injection of powder/binder feedstock using micro-injection molding equipment, thermal or solvent debinding and sintering by solid state diffusion. For our research pruposes, the feedstocks have been realized with stainless steel 316L powders of 3.4 μm (D50) and polymer binders. Finite element method has been used for the simulation in order to estimate shrinkage, relative density and evolution of the shapes of the micro-components, the parameters used in the sintering model have been identified in using Matlab® procedures before to be used in the simulation with Abaqus®.

  13. Surface cracking on Σ3, Σ9 CSL and random grain boundaries in helium implanted 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sakaguchi, N.; Ohguchi, Y.; Shibayama, T.; Watanabe, S.; Kinoshita, H.

    2013-01-01

    The relationship between surface cracking at grain boundaries and the grain boundary nature in helium implanted 316L austenitic stainless steel was investigated by in situ annealing in a high-voltage electron microscope, and by SEM and TEM observations. The nucleation and growth of helium bubbles at a random grain boundary was observed during annealing up to 973 K. After annealing, surface cracking was observed at the random grain boundaries and some coincidence site lattice (CSL) boundaries because of the formation and rupture of the helium bubbles at these grain boundaries. At the faceted CSL boundaries, surface cracking occurred only on one boundary facet plane. This indicates that the twin boundary and pure tilt Σ9 CSL boundary show the highest resistance to cracking because of their low boundary energies.

  14. Characterization of hydroxyapatite coating by pulse laser deposition technique on stainless steel 316 L by varying laser energy

    NASA Astrophysics Data System (ADS)

    Khandelwal, Himanshu; Singh, Gurbhinder; Agrawal, Khelendra; Prakash, Satya; Agarwal, R. D.

    2013-01-01

    Hydroxyapatite is an attractive biomaterial mainly used in bone and tooth implants because it closely resembles human tooth and bone mineral and has proven to be biologically compatible with these tissues. In spite of this advantage of hydroxyapatite it has also certain limitation like inferior mechanical properties which do not make it suitable for long term load bearing applications; hence a lot of research is going on in the development of hydroxyapatite coating over various metallic implants. These metallic implants have good biocompatibility and mechanical properties. The aim of the present work is to deposit hydroxyapatite coating over stainless steel grade 316 L by pulse laser deposition technique by varying laser energy. To know the effect of this variation, the coatings were than characterized in detail by X-ray diffraction, finite emission-scanning electron microscope, atomic force microscope and energy dispersive X-ray spectroscopy.

  15. Preferred Crystallographic Orientation Development in Nano/Ultrafine-Grained 316L Stainless Steel During Martensite to Austenite Reversion

    NASA Astrophysics Data System (ADS)

    Eskandari, M.; Mohtadi-Bonab, M. A.; Basu, R.; Nezakat, M.; Kermanpur, A.; Szpunar, J. A.; Nahar, S.; Baghpanah, A. H.

    2015-02-01

    The crystallographic orientation of cold-rolled 316L stainless steel is investigated during reversion of strain-induced ά-martensite to nano/ultrafine-grained austenite upon annealing at 750 °C for different holding times; 1, 5, 15, and 30 min. The texture of nanoscale reverted austenite reveals a Brass ({110}<112>) and a Goss ({110}<100>) textures after annealing for 1 min. No new texture component is appeared through the completion of martensite to austenite reversion for 5 min, but the intensity of Brass and Goss textures are increased. Further annealing for 30 min results in a stronger texture with higher intensity for Brass compared to Goss.

  16. Effect of Temperature on Galling Behavior of SS 316, 316 L and 416 Under Self-Mated Condition

    NASA Astrophysics Data System (ADS)

    Harsha, A. P.; Limaye, P. K.; Tyagi, Rajnesh; Gupta, Ankit

    2016-11-01

    Galling behavior of three different stainless steels (SS 316, 316 L and 416) was evaluated at room temperature and 300 °C under a self-mated condition. An indigenously fabricated galling tester was used to evaluate the galling performance of mated materials as per ASTM G196-08 standard. The variation in frictional torque was recorded online during the test to assess the onset of galling. The galling50 (G50) stress value was used to compare the galling resistance of a combination of materials, and the results indicate a significant influence of temperature on the galling resistance of the materials tested. This has been attributed to the decrease in hardness and yield strength at elevated temperature which results in softening of the steel and limits its ability to resist severe deformation. Scanning electron micrographs of the galled surface reflected a severe plastic deformation in sliding direction, and a typical adhesive wear mechanism is prevalent during the galling process.

  17. Radiative and convective properties of 316L Stainless Steel fabricated using the Laser Engineered Net Shaping process

    NASA Astrophysics Data System (ADS)

    Knopp, Jonathan

    Temperature evolution of metallic materials during the additive manufacturing process has direct influence in determining the materials microstructure and resultant characteristics. Through the power of Infrared (IR) thermography it is now possible to monitor thermal trends in a build structure, giving the power to adjust building parameters in real time. The IR camera views radiation in the IR wavelengths and determines temperature of an object by the amount of radiation emitted from the object in those wavelengths. Determining the amount of radiation emitted from the material, known as a materials emissivity, can be difficult in that emissivity is affected by both temperature and surface finish. It has been shown that the use of a micro-blackbody cavity can be used as an accurate reference temperature when the sample is held at thermal equilibrium. A micro-blackbody cavity was created in a sample of 316L Stainless Steel after being fabricated during using the Laser Engineered Net Shaping (LENS) process. Holding the sample at thermal equilibrium and using the micro-blackbody cavity as a reference and thermocouple as a second reference emissivity values were able to be obtained. IR thermography was also used to observe the manufacturing of these samples. When observing the IR thermography, patterns in the thermal history of the build were shown to be present as well as distinct cooling rates of the material. This information can be used to find true temperatures of 316L Stainless Steel during the LENS process for better control of desired material properties as well as future work in determining complete energy balance.

  18. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  19. Seawater piping systems designed with AISI 316 and RCP anodes

    SciTech Connect

    Valen, S.; Johnsen, R.; Gartland, P.O.; Drugli, J.M.

    1999-11-01

    Internal cathodic protection by resistor controlled anodes--Resistor controlled Cathodic Protection (RCP)--has been introduced as an alternative method for the prevention of localized corrosion of seawater transportation systems. More than 1000 RCP anodes have been installed in seawater piping systems made from highly alloyed stainless steel which previously had suffered from corrosion. The application of cheaper stainless steels like AISI 316 in combination with RCP anodes results in significant cost savings for the seawater system, and a few systems have been installed. This paper gives a short review of the theoretical background, and a presentation of the experience from some of the installations with these materials and RCP.

  20. Mg-Doped Hydroxyapatite/Chitosan Composite Coated 316L Stainless Steel Implants for Biomedical Applications.

    PubMed

    Sutha, S; Dhineshbabu, N R; Prabhu, M; Rajendran, V

    2015-06-01

    In this investigation, ultrasonication process was used for the synthesis of magnesium doped nano-hydroxyapatite (MH) (0, 1, 2, and 3 mol% of Mg concentration) particles with controlled size and surface morphology. The size of the prepared MH particles was in the range of 20-100 nm with narrow distribution. Increase in the concentration of Mg reduced the particle size distribution from 60 to 40 nm. On incorporation of Mg in HAp lattice, an increase of 20-66 nm in specific surface area was observed in microporous HAp particles. XRF and XRD patterns reveal that the particles possess stoichiometric composition with reduced crystallinity with respect to the Mg concentration. Surface morphology of MH/chitosan (CTS) coated implant was found to be uniform without any defects. The corrosion rate of the implant decreased with increase in Mg concentration. The in vitro formation of bonelike apatite layer on the surface of the MH/CTS coated implant was observed from simulated body fluid studies. The antimicrobial activity of the MH/CTS composites against gram-positive and gram-negative bacterial strains indicated that increasing Mg concentration enhanced antimicrobial properties. Nanoindentation analysis of apatite coated implant surface reveals that the mechanical property depends on the concentration of magnesium in HAp. From the cytotoxicity analysis against NIH 3T3 fibroblast, it was observed that the Mg incorporated HAp/CTS composite was less toxic than the MHO/CTS composite. From this result, it was concluded that the MH/CTS nanocomposites coated implant is the excellent material for implants.

  1. Effect of mixed alloy combinations on fretting corrosion performance of spinal screw and rod implants.

    PubMed

    Mali, Sachin A; Singh, Vaneet; Gilbert, Jeremy L

    2016-04-01

    Spinal implants are made from a variety of materials to meet the unique mechanical demands of each application. However, the medical device community has raised concern about mixing dissimilar metals in an implant because of fear of inducing corrosion. There is a lack of systematic studies on the effects of mixing metals on performance of spinal implants, especially in fretting corrosion conditions. Hence, the goal was to determine whether mixing stainless steel (SS316L), titanium alloy (Ti6Al4V) and cobalt chromium (CoCrMo) alloy components in a spinal implant leads to any increased risk of corrosion degradation. Spinal constructs consisting of single assembly screw-connector-rod components were tested using a novel short-term cyclic fretting corrosion test method. A total of 17 alloy component combinations (comprised of SS316L, Ti6Al4V-anodized and CoCrMo alloy for rod, screws and connectors) were tested under three anatomic orientations. Spinal constructs having all SS316L were most susceptible to fretting-initiated crevice corrosion attack and showed higher average fretting currents (∼25 - 30 µA), whereas constructs containing all Ti6Al4V components were less susceptible to fretting corrosion with average fretting currents in the range of 1 - 6 µA. Mixed groups showed evidence of fretting corrosion but they were not as severe as all SS316L group. SEM results showed evidence of severe corrosion attack in constructs having SS316L components. There also did not appear to be any galvanic effects of combining alloys together. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2016.

  2. The covalent immobilization of heparin to pulsed-plasma polymeric allylamine films on 316L stainless steel and the resulting effects on hemocompatibility.

    PubMed

    Yang, Zhilu; Wang, Jin; Luo, Rifang; Maitz, Manfred F; Jing, Fengjuan; Sun, Hong; Huang, Nan

    2010-03-01

    For an improved hemocompatibility of 316L stainless steel (SS), we develop a facile and effective approach to fabricating a pulsed-plasma polymeric allylamine (P-PPAm) film that possesses a high cross-linking degree and a high density of amine groups, which is used for subsequent bonding of heparin. The P-PPAm film as a stent coating shows good resistance to the deformation behavior of compression and expansion of a stent. Using deionized water as an aging medium, it is demonstrated that the heparin-immobilized P-PPAm (Hep-P-PPAm) surface has a good retention of heparin. The systematic in vitro hemocompatibility evaluation reveals lower platelet adhesion, platelet activation and fibrinogen activation on the Hep-P-PPAm surface, and the activated partial thromboplastin time prolongs for about 15 s compared with 316L SS. The P-PPAm surface significantly promotes adhesion and proliferation of endothelial cells (ECs). For the Hep-P-PPAm, although EC adhesion and proliferation is slightly suppressed initially, after cultivation for 3 days, the growth behavior of ECs is remarkably improved over 316L SS. In vivo results indicate that the Hep-P-PPAm surface successfully restrain thrombus formation by growing a homogeneous and intact shuttle-like endothelium on its surface. The Hep-P-PPAm modified 316L SS shows a promising application for vascular devices.

  3. Microstructural characterization of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint

    SciTech Connect

    Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu Han, En-Hou; Ke, Wei

    2014-11-15

    The microstructure of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint was characterized in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction) and micro-hardness testing. Epitaxial growth and competitive growth are evident in the 308L–316L fusion boundary regions. A martensite layer, carbon-depleted zones, and type-II and type-I boundaries are found in the SA508–309L fusion boundary regions, while only martensite and austenite mixed zones are observed in the SA508–308L fusion boundary regions. The microstructure near the fusion boundary and the microstructure transition in the SA508 heat affected zone are quite complex. Both for SA508–309L/308L and 308L–316L, the highest residual strain is located on the outside of the weldment. The residual strain and the grain boundary character distribution change with increasing distance from the fusion boundary in the heat affected zone of 316L. Micro-hardness measurements also reveal non-uniform mechanical properties across the weldment. - Highlights: • The microstructure of SA508 HAZ, especially near the FB, is very complex. • The outside of the dissimilar metal welded joint has the highest residual. • The micro-hardness distributions along the DMWJ are non-uniform.

  4. Corrosion and repairs of ammonium carbamate decomposers

    SciTech Connect

    De Romero, M.F.; Galban, J.P.

    1996-05-01

    Corrosion-erosion problems occurred in the carbon steel base metal of the ammonium carbamate decomposers in an urea extraction process lined with type 316L (UNS S31603) urea grade stainless steel. The cladding was replaced by weld overlay using a semiautomatic gas metal arc welding process. The first layer was alloy 25%Cr-15%Ni-2%Mo (UNS W30923); the second layer was alloy 25%Cr-22%Ni-2%Mo (UNS W31020).

  5. Biofilm initiation and growth of Pseudomonas aeruginosa on 316L stainless steel in low gravity in orbital space flight

    NASA Astrophysics Data System (ADS)

    Todd, Paul; Pierson, Duane L.; Allen, Britt; Silverstein, JoAnn

    The formation of biofilms by water microorganisms such as Pseudomonas aeruginosa in spacecraft water systems has been a matter of concern for long-duration space flight. Crewed spacecraft plumbing includes internal surfaces made of 316L stainless steel. Experiments were therefore undertaken to compare the ability of P. aeruginosa to grow in suspension, attach to stainless steel and to grow on stainless steel in low gravity on the space shuttle. Four categories of cultures were studied during two space shuttle flights (STS-69 and STS-77). Cultures on the ground were held in static horizontal or vertical cylindrical containers or were tumbled on a clinostat and activated under conditions identical to those for the flown cultures. The containers used on the ground and in flight were BioServe Space Technologies’ Fluid Processing Apparatus (FPA), an open-ended test tube with rubber septa that allows robotic addition of bacteria to culture media to initiate experiments and the addition of fixative to conclude experiments. Planktonic growth was monitored by spectrophotometry, and biofilms were characterized quantitatively by epifluorescence and scanning electron microscopy. In these experiments it was found that: (1) Planktonic growth in flown cultures was more extensive than in static cultures, as seen repeatedly in the history of space microbiology, and closely resembled the growth of tumbled cultures. (2) Conversely, the attachment of cells in flown cultures was as much as 8 times that in tumbled cultures but not significantly different from that in static horizontal and vertical cultures, consistent with the notion that flowing fluid reduces microbial attachment. (3) The final surface coverage in 8 days was the same for flown and static cultures but less by a factor of 15 in tumbled cultures, where coverage declined during the preceding 4 days. It is concluded that cell attachment to 316L stainless steel in the low gravity of orbital space flight is similar to that

  6. Investigation of corrosion of welded joints of austenitic and duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Topolska, S.

    2016-08-01

    Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

  7. Nitrogen effect on precipitation and sensitization in cold-worked Type 316L(N) stainless steels

    NASA Astrophysics Data System (ADS)

    Oh, Yong Jun; Hong, Jun Hwa

    2000-02-01

    The precipitation behavior and sensitization resistance of Type 316L(N) stainless steels containing different concentrations of nitrogen have been investigated at the aging condition of 700°C for cold work (CW) levels ranging from 0% (as solution annealed) to 40% reduction in thickness. The precipitation of M 23C 6 carbide and intermetallic compounds ( χ, Laves and σ phase) was accelerated by increasing the CW level. Nitrogen in the deformed alloys retarded the inter- and intra-granular precipitation of the carbides at low and high CW levels respectively, whereas it increased the relative amount of the χ phase. Quantitative assessment of the degree of sensitization (DOS) using the double loop-electrochemical potentiokinetic reactivation (DL-EPR) tests indicated that CW levels up to 20% enhanced sensitization while 40% CW suppressed sensitization for all aging times. The increase in nitrogen content accelerated the sensitization at CW levels below 20%. This might be associated with the homogeneous distribution of dislocations and the lower tendency toward recrystallization exhibited in the alloys having higher nitrogen content.

  8. Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

    2016-03-01

    This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

  9. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  10. Microstructural Development and Technical Challenges in Laser Additive Manufacturing: Case Study with a 316L Industrial Part

    NASA Astrophysics Data System (ADS)

    Marya, Manuel; Singh, Virendra; Marya, Surendar; Hascoet, Jean Yves

    2015-08-01

    Additive manufacturing (AM) brings disruptive changes to the ways parts, and products are designed, fabricated, tested, qualified, inspected, marketed, and sold. These changes introduce novel technical challenges and concerns arising from the maturity and diversity of today's AM processes, feedstock materials, and process parameter interactions. AM bears a resemblance with laser and electron beam welding in the so-called conduction mode, which involves a multitude of dynamic physical events between the projected feedstock and a moving heat source that eventually influence AM part properties. For this paper, an air vent was selected for its thin-walled, hollow, and variable cross section, and limited size. The studied air vents, randomly selected from a qualification batch, were fabricated out of 316L stainless steel using a 4 kW fiber laser powder-fed AM system, referred to as construction laser additive direct (CLAD). These were systematically characterized by microhardness indentation, visual examination, optical and scanning electron microscopy, and electron-back-scattering diffraction in order to determine AM part suitability for service and also broadly discuss metallurgical phenomena. The paper then briefly expands the discussion to include additional engineering alloys and further analyze relationships between AM process parameters and AM part properties, consistently utilizing past experience with the same powder-fed CLAD 3D printer, the well-established science and technology of welding and joining, and recent publications on additive manufacturing.

  11. Summary of recommended correlations for ITER-grade type 316L(N) for the ITER materials properties handbook

    SciTech Connect

    Billone, M.C.; Pawel, J.E.

    1996-04-01

    The focus of this effort is the effects of irradiation on the ultimate tensile strengths (UTS), the yield strength (YS), the uniform elongation (UE), the total elongation (TE) and the reduction in area (RA) in the ITER-relevant temperature range of 100-400{degrees}C. For the purpose of this summary, data for European heats of 316 with 0.020.08 wt.% are referred to as E316L(N) data and grouped together. Other heats of 316 and Ti-modified 316 are also included in the data base. For irradiation and postirradiation-test temperatures in the range of 200-400{degrees}C, the common behavior of these heats of stainless steel is a yield strength approaching the ultimate tensile strength approaching 800 MPa, a uniform elongation approaching 0.3%, a total elongation approaching 3-9%, and a high (about 60%) reduction in area as the neutron damage approaches 10 dpa.

  12. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Jublot-Leclerc, S.; Lescoat, M.-L.; Fortuna, F.; Legras, L.; Li, X.; Gentils, A.

    2015-11-01

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials.

  13. MC3T3-E1 cell response to stainless steel 316L with different surface treatments.

    PubMed

    Zhang, Hongyu; Han, Jianmin; Sun, Yulong; Huang, Yongling; Zhou, Ming

    2015-11-01

    In the present study, stainless steel 316L samples with polishing, aluminum oxide blasting, and hydroxyapatite (HA) coating were prepared and characterized through a scanning electron microscope (SEM), optical interferometer (surface roughness, Sq), contact angle, surface composition and phase composition analyses. Osteoblast-like MC3T3-E1 cell adhesion on the samples was investigated by cell morphology using a SEM (4h, 1d, 3d, 7d), and cell proliferation was assessed by MTT method at 1d, 3d, and 7d. In addition, adsorption of bovine serum albumin on the samples was evaluated at 1h. The polished sample was smooth (Sq: 1.8nm), and the blasted and HA coated samples were much rougher (Sq: 3.2μm and 7.8μm). Within 1d of incubation, the HA coated samples showed the best cell morphology (e.g., flattened shape and complete spread), but there was no significant difference after 3d and 7d of incubation for all the samples. The absorbance value for the HA coated samples was the highest after 1d and 3d of incubation, indicating better cell viability. However, it reduced to the lowest value at 7d. Protein adsorption on the HA coated samples was the highest at 1h. The results indicate that rough stainless steel surface improves cell adhesion and morphology, and HA coating contributes to superior cell adhesion, but inhibits cell proliferation.

  14. Femtosecond laser treatment of 316L improves its surface nanoroughness and carbon content and promotes osseointegration: An in vitro evaluation.

    PubMed

    Kenar, Halime; Akman, Erhan; Kacar, Elif; Demir, Arif; Park, Haiwoong; Abdul-Khaliq, Hashim; Aktas, Cenk; Karaoz, Erdal

    2013-08-01

    Cell-material surface interaction plays a critical role in osseointegration of prosthetic implants used in orthopedic surgeries and dentistry. Different technical approaches exist to improve surface properties of such implants either by coating or by modification of their topography. Femtosecond laser treatment was used in this study to generate microspotted lines separated by 75, 125, or 175μm wide nanostructured interlines on stainless steel (316L) plates. The hydrophobicity and carbon content of the metallic surface were improved simultaneously through this method. In vitro testing of the laser treated plates revealed a significant improvement in adhesion of human endothelial cells and human bone marrow mesenchymal stem cells (hBM MSCs), the cells involved in microvessel and bone formation, respectively, and a significant decrease in fibroblast adhesion, which is implicated in osteolysis and aseptic loosening of prostheses. The hBM MSCs showed an increased bone formation rate on the laser treated plates under osteogenic conditions; the highest mineral deposition was obtained on the surface with 125μm interline distance (292±18mg/cm(2) vs. 228±43mg/cm(2) on untreated surface). Further in vivo testing of these laser treated surfaces in the native prosthetic implant niche would give a real insight into their effectiveness in improving osseointegration and their potential use in clinical applications.

  15. Effect of tensile pre-strain at different orientation on martensitic transformation and mechanical properties of 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Wibowo, F.; Zulfi, F. R.; Korda, A. A.

    2017-01-01

    Deformation induced martensite was studied in 316L stainless steel through tensile pre-strain deformation in the rolling direction (RD) and perpendicular to the rolling direction (LT) at various %pre-strain. The experiment was carried out at various given %pre-strain, which were 0%, 4.6%, 12%, 17.4%, and 25.2% for the RD, whereas for LT were 0%, 4.6%, 12%, 18%, and 26% for LT. Changes in the microstructure and mechanical properties were observed using optical microscope, tensile testing, hardness testing, and X-ray diffraction (XRD) analysis. The experimental results showed that the volume fraction of martensite was increased as the %pre-strain increased. In the same level of deformation by tensile pre-strain, the volume of martensite for RD was higher than that with LT direction. The ultimate tensile strength (UTS), yield strength (YS), and hardness of the steel were increased proportionally with the increases in %pre-strain, while the value of elongation and toughness were decreased with the increases in %pre-strain.

  16. Microstructure, corrosion and tribological and antibacterial properties of Ti-Cu coated stainless steel.

    PubMed

    Jin, Xiaomin; Gao, Lizhen; Liu, Erqiang; Yu, Feifei; Shu, Xuefeng; Wang, Hefeng

    2015-10-01

    A Ti-Cu coated layer on 316L stainless steel (SS) was obtained by using the Closed Field Unbalanced Magnetron Sputtering (CFUBMS) system to improve antibacterial activity, corrosion and tribological properties. The microstructure and phase constituents of Ti-Cu coated layer were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectrometry (GDOES). The corrosion and tribological properties of a stainless steel substrate, SS316L, when coated with Ti-Cu were investigated in a simulated body fluid (SBF) environment. The viability of bacteria attached to the antibacterial surface was tested using the spread plate method. The results indicate that the Ti-Cu coated SS316L could achieve a higher corrosion polarization resistance and a more stable corrosion potential in an SBF environment than the uncoated SS316L substrate. The desirable corrosion protection performance of Ti-Cu may be attributable to the formation of a Ti-O passive layer on the coating surface, protecting the coating from further corrosion. The Ti-Cu coated SS316L also exhibited excellent wear resistance and chemical stability during the sliding tests against Si3N4 balls in SBF environment. Moreover, the Ti-Cu coatings exhibited excellent antibacterial abilities, where an effective reduction of 99.9% of Escherichia coli (E.coli) within 12h was achieved by contact with the modified surface, which was attributed to the release of copper ions when the Ti-Cu coatings are in contact with bacterial solution.

  17. Microstructure, Texture, and Mechanical Property Analysis of Gas Metal Arc Welded AISI 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Saha, Saptarshi; Mukherjee, Manidipto; Pal, Tapan Kumar

    2015-03-01

    The present study elaborately explains the effect of welding parameters on the microstructure, texture, and mechanical properties of gas metal arc welded AISI 304 austenitic stainless steel sheet (as received) of 4 mm thickness. The welded joints were prepared by varying welding speed (WS) and current simultaneously at a fixed heat input level using a 1.2-mm-diameter austenitic filler metal (AISI 316L). The overall purpose of this study is to investigate the effect of the variation of welding conditions on: (i) Microstructural constituents using optical microscope and transmission electron microscope; (ii) Micro-texture evolution, misorientation distributions, and grain boundaries at welded regions by measuring the orientation data from electron back scattered diffraction; and (iii) Mechanical properties such as hardness and tensile strength, and their correlation with the microstructure and texture. It has been observed that the higher WS along with the higher welding current (weld metal W1) can enhance weld metal mechanical properties through alternation in microstructure and texture of the weld metal. Higher δ-ferrite formation and high-angle boundaries along with the <101> + <001> grain growth direction of the weld metal W1 were responsible for dislocation pile-ups, SFs, deformation twinning, and the induced martensite with consequent strain hardening during tensile deformation. Also, fusion boundary being the weakest link in the welded structure, failure took place mainly at this region.

  18. Response of duplex Cr(N)/S and Cr(C)/S coatings on 316L stainless steel to tribocorrosion in 0.89% NaCl solution under plastic contact conditions.

    PubMed

    Sun, Y; Dearnley, P A; Mallia, Bertram

    2016-04-27

    Two duplex coatings, Cr(N)/S and Cr(C)/S, were deposited on 316 L stainless steel by magnetron sputtering. The effectiveness of these duplex coatings in improving the tribocorrosion behavior of medical alloys under elastic contact conditions has been demonstrated in a recent publication. The present work focused on the response of these duplex coatings to tribocorrosion under plastic contact conditions. Tribocorrosion tests were conducted in 0.89% NaCl solution at 37°C at an initial contact pressure of 740 MPa and under unidirectional sliding conditions for sliding duration up to 24 h. The results showed that during sliding in the corrosive solution, the duplex coatings were plastically deformed into the substrate to a depth about 1 μm. The Cr(C)/S duplex coating had sufficient ductility to accommodate the deformation without cracking, such that it was worn through gradually, leading to the gradual increase in open circuit potential (OCP) and coefficient of friction (COF). On the other hand, the Cr(N)/S duplex coating suffered from cracking at all tested potentials, leading to coating blistering after prolonged sliding at OCP and stable pit formation in the substrate beneath the coating at applied anodic potentials. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2016.

  19. Characterization of Amorphous Oxide Nano-Thick Layers on 316L Stainless Steel by Electron Channeling Contrast Imaging and Electron Backscatter Diffraction.

    PubMed

    Dorri, Mahrokh; Turgeon, Stéphane; Brodusch, Nicolas; Cloutier, Maxime; Chevallier, Pascale; Gauvin, Raynald; Mantovani, Diego

    2016-10-01

    Characterization of the topmost surface of biomaterials is crucial to understanding their properties and interactions with the local environment. In this study, the oxide layer microstructure of plasma-modified 316L stainless steel (SS316L) samples was analyzed by a combination of electron backscatter diffraction and electron channeling contrast imaging using low-energy incident electrons. Both techniques allowed clear identification of a nano-thick amorphous oxide layer, on top of the polycrystalline substrate, for the plasma-modified samples. A methodology was developed using Monte Carlo simulations combined with the experimental results to estimate thickness of the amorphous layer for different surface conditions. X-ray photoelectron spectroscopy depth profiles were used to validate these estimations.

  20. The use of alkanethiol self-assembled monolayers on 316L stainless steel for coronary artery stent nanomedicine applications: an oxidative and in vitro stability study.

    PubMed

    Mahapatro, Anil; Johnson, Dave M; Patel, Devang N; Feldman, Marc D; Ayon, Arturo A; Agrawal, C Mauli

    2006-09-01

    The use of self-assembled monolayers (SAMs) on medical devices offers a methodology for the incorporation of nanotechnology into medicine. SAMs are highly ordered nanosized molecular coatings, adding 1 to 10 nm thickness to a surface. This work is part of an overall goal to deliver therapeutic drugs from the surface of metal coronary stents using SAMs. In this study the oxidative and in vitro stability of functional alkylthiol SAMs on 316L stainless steel (SS) has been demonstrated. SAMs of 11-mercaptoundecanoic acid (-COOH SAM) and 11-mercapto-1-undecanol (-OH SAM) were formed on 316L SS. X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), and contact angle (CA) measurements collectively confirmed the formation of functional alkylthiol SAMs on 316L SS. Well-formed SAMs (CA: 82 deg +/- 9 deg) were achieved within 48 hours of immersion in ethanolic solutions, after which no significant improvement in CA was observed. The ratio of the thiolate peak (163.5 eV) to the oxidized sulfur (sulfonates) peak (166.5 eV) gives us an indication of the percentage SAMs that would bind to the metal and serve as a drug reservoir in vivo; which in turn represents the stability and viability of these SAMs, keeping in mind the cardiovascular application under consideration. Oxidative and in vitro stability studies showed that alkanethiol SAMs oxidized completely within 14 days. The SAMs tend to desorb and leave the metal surface after longer time periods (21 days) in phosphate-buffered saline (PBS) immersion, whereas for oxidative exposure the SAMs continue to remain on the metal surface in the form of sulfonates. Although the chemistry of bonding of alkylthiol with the 316L SS is not well understood, the nanosized alkylthiol SAMs demonstrate sufficient stability to justify further study on these systems for potential in vivo drug delivery in the chosen coronary artery stent applications.

  1. Materials corrosion in molten LiF-NaF-KF eutectic salt under different reduction-oxidation conditions

    SciTech Connect

    Sellers, R. S.; Cheng, W. J.; Anderson, M. H.; Sridharan, K.; Wang, C. J.; Allen, T. R.

    2012-07-01

    Molten fluoride salts such as FLiNaK (LiF-NaF-KF: 46.5-11.5-42 mol %) have been proposed for use as secondary reactor coolants, media for transfer of high temperature process heat from nuclear reactors to chemical plants, and for concentrated solar power thermal energy storage. In molten fluoride salts, passive oxide films are chemically unstable, and corrosion is driven largely by the thermodynamically driven dissolution of alloying elements into the molten salt environment. Two alloys, Hastelloy{sup R} N and 316L stainless steel were exposed to molten FLiNaK salt in a 316L stainless steel crucible under argon cover gas for 1000 hours at 850 deg. C. Graphite was present in some of the crucibles with the goal of studying corrosion behavior of relevant reactor material combinations. In addition, a technique to reduce alloy corrosion through modification of the reduction-oxidation state was tested by the inclusion of zirconium to the system. Corrosion of 316L stainless steel was noted to occur primarily through surface depletion of chromium, an effect that was enhanced by the presence of graphite. Hastelloy{sup R} N experienced weight gain through electrochemical plating of corrosion products derived from the 316L stainless steel crucible. In the presence of zirconium, both alloys gained weight through plating of zirconium and as a result formed intermetallic layers. (authors)

  2. Stress corrosion cracking of several high strength ferrous and nickel alloys

    NASA Technical Reports Server (NTRS)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  3. An electrochemical method for functionalization of a 316L stainless steel surface being used as a stent in coronary surgery: irreversible immobilization of fibronectin for the enhancement of endothelial cell attachment.

    PubMed

    Harvey, Jeffrey; Bergdahl, Andreas; Dadafarin, Hesam; Ling, Li; Davis, Elaine C; Omanovic, Sasha

    2012-06-01

    An electrochemistry-based method for the formation of functionalized alkanethiol layers on a 316L stainless steel surface was developed. The method was efficient in forming a very stable, irreversibly-attached COOH-terminated (mercaptoundecanoic acid) surface layer. This layer was used as a 'linker' to immobilize the extracellular matrix protein fibronectin to the 316L stainless steel surface. Fibronectin was irreversibly attached to the surface and, unlike physisorbed fibronectin, resisted detachment more in aggressive 0.1 M NaOH under sonication. The fibronectin-modified 316L stainless steel surface was more biocompatible towards attachment of endothelial cells than a bare (unmodified) 316L stainless steel surface, yielding a 25% improvement in cell density.

  4. Corrosion resistance of polyurethane-coated nitinol cardiovascular stents.

    PubMed

    Mazumder, M M; De, S; Trigwell, S; Ali, N; Mazumder, M K; Mehta, J L

    2003-01-01

    Corrosion of metal stents implanted inside an artery can have two adverse effects: (1) tissue reaction and possible toxic effects from the metal ions leaching out of the stent, and (2) loss of mechanical strength of the stent caused by corrosion. The corrosion resistance of Nitinol (Nickel-Titanium) stents and its modulation with different film thickness of polymer coating was studied against an artificial physiological solution using a Potentiostat/Galvanostat and an electrochemical corrosion cell. The corrosion rate decreased rapidly from 275 microm/year for an uncoated surface down to less than 13 microm/year for a 30 microm thick polyurethane coating. Stainless steel (316L) and Nitinol both contain potentially toxic elements, and both are subject to stress corrosion. Minimization of corrosion can significantly reduce both tissue reaction and structural degradation.

  5. Immobilization of NaIO4-treated heparin on PEG-modified 316L SS surface for high anti-thrombin-III binding.

    PubMed

    Chuang, Tzu-Wen; Lin, Dong-Tsamn; Lin, Feng-Huei

    2008-09-01

    Poor compatibility between blood and metallic coronary artery stents is one reason for arterial restenosis; however, the immobilization of anticoagulant agents on the surface of the stent is a feasible method of improving stent compatibility. Heparin, a well-known anticoagulant, has been frequently used to coat the surfaces of certain biomaterials to attain blood compatibility. The compound 1-ethyl-3-(3-dimethyl-aminopropyl) carbodiimide has often been utilized for the immobilization of heparin, but the critical carboxyl groups of heparin (with regards to heparin's anticoagulant activity) will be reduced by this method. This study examined possible methods of heparin immobilization without consuming these carboxyl groups. The 316L stainless steel surface was first activated with hexamethylene diisocyanate and then coupled with bis-amine-terminated poly (ethylene glycol) (BA-PEG) so as to create active amine groups. Sodium periodate (NaIO(4); SP) was then used to oxidize heparin to form aldehyde groups. The treated heparin could then be grafted onto the activated surface of the test material without losing its carboxyl groups. Effective surface modification of the hexamethylene diisocyanate-activated and BA-PEG-grafted 316L SS surface was confirmed using Fourier Transform Infrared Spectroscopy, electron spectroscopy for chemical analysis and a water contact angle test. After the heparin was immobilized on the BA-PEG-grafted 316L SS surface by SP, the surface showed an improvement in antithrombrin III (AT III) binding ability, its anticoagulant property, and hemocompatibility in comparison with heparin grafted by 1-ethyl-3-(3-dimethyl-aminopropyl) carbodiimide.

  6. Laser surface texturing of 316L stainless steel in air and water: A method for increasing hydrophilicity via direct creation of microstructures

    NASA Astrophysics Data System (ADS)

    Razi, Sepehr; Madanipour, Khosro; Mollabashi, Mahmoud

    2016-06-01

    Laser processing of materials in water contact is sometimes employed for improving the machining, cutting or welding quality. Here, we demonstrate surface patterning of stainless steel grade 316L by nano-second laser processing in air and water. Suitable adjustments of laser parameters offer a variety of surface patterns on the treated targets. Furthermore alterations of different surface features such as surface chemistry and wettability are investigated in various processing circumstances. More than surface morphology, remarkable differences are observed in the surface oxygen content and wettability of the samples treated in air and water at the same laser processing conditions. Mechanisms of the changes are discussed extensively.

  7. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  8. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  9. Behavior of AISI SAE 1020 Steel Implanted by Titanium and Exposed to Bacteria Sulphate Deoxidizer

    NASA Astrophysics Data System (ADS)

    Niño, Ely Dannier V.; Garnica, Hernán; Dugar-Zhabon, Veleriy; Castillo, Genis

    2014-05-01

    A hybrid technology to treat solid surfaces with the pulse high voltage and electric arc discharges of low pressure with a three-dimensional ion implantation technique (3DII) is applied. This technology is used to protect AISI SAE 1020 steel against a microbiological corrosion. The titanium ion implanted steel samples (coupons) are subjected to a medium of bacteria sulphate deoxidizer (BSD) which are very typical of the hydrocarbon industry and are potentially harmful for structures when are in contact with petroleum and some of its derivatives. The used technology aims to find an effective hybrid procedure to minimize the harmful effects of bacteria on AISI SAE 1020 steel. The hybrid technology efficiency of superficial titanium implantation is estimated through the measurements of the point corrosion characteristics obtained after testing both the treated and non-treated coupons. The three-dimensional surface structures of the samples are reconstructed with help of a confocal microscope.

  10. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    SciTech Connect

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-31

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process.In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  11. Immobilization of the direct thrombin inhibitor-bivalirudin on 316L stainless steel via polydopamine and the resulting effects on hemocompatibility in vitro.

    PubMed

    Lu, Lei; Li, Quan-Li; Maitz, Manfred F; Chen, Jia-Long; Huang, Nan

    2012-09-01

    Bivalirudin (BV), a peptidic direct thrombin inhibitor, derived from hirudin, has gained increasing interest in clinical anticoagulant therapy in the recent years. In this work, a hemocompatible surface was prepared by immobilization of BV on 316L stainless steel (SS) using a bonding layer of polydopamine (DA). X-ray photoelectron spectroscopy (XPS) was used to determine the chemical composition of the surfaces to characterize polydopamine intermediate layer and the immobilized BV. The quantity of bound BV was measured by quartz crystal microbalance (QCM). The hemocompatibility in vitro was evaluated by coagulating time of activated partial thromboplastin time (aPTT) and prothrombin time (PT) assay, platelet adhesion and activation, fibrinogen adsorption, and activation and whole blood test. The effect of sterilizing method on the bioactivity of immobilized BV was also evaluated. The results showed that BVs were successfully immobilized on SS surface with the DA interlayer at a density of 98 ng/cm(2) . BV coating surface prolonged aPTT and PT, inhibited the activation of platelet and fibrinogen significantly. Sterilization by ultraviolet radiation was possible with only marginal loss of activity. Thus, the approach described here may provide a basis for the preparation of 316L SS surface modification for use in cardiovascular implants.

  12. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-09-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  13. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    PubMed

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface.

  14. Corrosion resistance of stainless steels during thermal cycling in alkali nitrate molten salts.

    SciTech Connect

    Bradshaw, Robert W.; Goods, Steven Howard

    2001-09-01

    The corrosion behavior of three austenitic stainless steels was evaluated during thermal cycling in molten salt mixtures consisting of NaNO{sub 3} and KNO{sub 3}. Corrosion tests were conducted with Types 316, 316L and 304 stainless steels for more than 4000 hours and 500 thermal cycles at a maximum temperature of 565 C. Corrosion rates were determined by chemically descaling coupons. Metal losses ranged from 5 to 16 microns and thermal cycling resulted in moderately higher corrosion rates compared to isothermal conditions. Type 316 SS was somewhat more corrosion resistant than Type 304 SS in these tests. The effect of carbon content on corrosion resistance was small, as 316L SS corroded only slightly slower than 316 SS. The corrosion rates increased as the dissolved chloride content of the molten salt mixtures increased. Chloride concentrations approximating 1 wt.%, coupled with thermal cycling, resulted in linear weight loss kinetics, rather than parabolic kinetics, which described corrosion rates for all other conditions. Optical microscopy and electron microprobe analysis revealed that the corrosion products consisted of iron-chromium spinel, magnetite, and sodium ferrite, organized as separate layers. Microanalysis of the elemental composition of the corrosion products further demonstrated that the chromium content of the iron-chromium spinel layer was relatively high for conditions in which parabolic kinetics were observed. However, linear kinetics were observed when the spinel layer contained relatively little chromium.

  15. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Xu, Hong-feng; Fu, Jie; Tian, Ying

    2016-07-01

    Ni-Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was deposited in situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L-1 H2SO4 solution containing 5 ppm F- at 80°C was investigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  16. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  17. Low Temperature Salt Bath Hardening of AISI 201 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Luo, H. S.; Zhao, C.

    Salt bath hardening at low temperature was applied in order to enhance the surface hardness of AISI 201 stainless steel. The structure and properties of the hardened layer were investigated, such as microstructure, hardness, wear resistance and corrosion resistance. The experiment results show that the treatment temperature plays an importance role in the microstructure and properties of the hardened layer. If the treatment temperature is below 460°C, the hardened layer was a face centre tetragonal (fct) structure without chromium nitride precipitation. The corrosion resistance of hardened layer is better than the matrix and as good as AISI 316 austenitic stainless steel. If the temperature rises above 460 °C the precipitation show up and the corrosion resistance gets worse. The hardness and thickness of the layer increase as the raising of treatment temperature. The test of wear resistance shows that the amount of wear reduces rapidly after hardening treatment and the worn morphology of the surface behaves abrasive wear while that of AISI 201 stainless steel behaves adhesive wear.

  18. Influence of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in an alkaline solution

    NASA Astrophysics Data System (ADS)

    Fattah-alhosseini, A.; Vafaeian, S.

    2016-01-01

    In this paper, the effect of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in 0.1 M NaOH solution was investigated. Potentiodynamic polarization curves showed that fine-grained samples have less corrosion potential, higher corrosion current density, and less protective passive film in comparison to coarse-grained samples. Electrochemical impedance spectroscopy (EIS) analysis revealed that implementing the thermomechanical operation led to lower polarization resistance. Also, Mott-Schottky analysis revealed that the passive films on both fine-grained and coarse-grained samples behave as n-type and p-type semiconductors and the semiconductor character of the passive films did not change by grain refinement. Moreover, it was found that the calculated donor and acceptor densities increased with grain refinement. Thus, the presented results indicated that grain refinement weakens the corrosion and passivation behavior of AISI 430 stainless steel in this alkaline solution.

  19. Synthesis and corrosion protection properties of poly(o-phenylenediamine) nanofibers.

    PubMed

    Muthirulan, P; Kannan, N; Meenakshisundaram, M

    2013-07-01

    The present study shows a novel method for the synthesis of uniformly-shaped poly(othophenylediamine) (PoPD) nanofibers by chemical oxidative polymerization method for application towards smart corrosion resistance coatings. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) studies confirm morphology of PoPD with three dimensional (3D) networked dendritic superstructures having average diameter of 50-70 nm and several hundred meters of length. UV-vis and FTIR spectral results shows the formation of PoPD nanofibers containing phenazine ring ladder-structure with benzenoid and quinoid imine units. Thermogravimetric analyses (TGA) of PoPD nanofibers possess good thermal stability. The anti-corrosion behavior of PoPD nanofibers on 316L SS was investigated in 3.5% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) measurements. The PoPD coated 316L SS exhibits higher corrosion potential when compared to uncoated specimen. EIS studies, clearly ascertain that PoPD nanofiber coatings exhibits excellent potential barrier to protect the 316L SS against corrosion in 3.5% NaCl.

  20. Synthesis and corrosion protection properties of poly(o-phenylenediamine) nanofibers

    PubMed Central

    Muthirulan, P.; Kannan, N.; Meenakshisundaram, M.

    2012-01-01

    The present study shows a novel method for the synthesis of uniformly-shaped poly(othophenylediamine) (PoPD) nanofibers by chemical oxidative polymerization method for application towards smart corrosion resistance coatings. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) studies confirm morphology of PoPD with three dimensional (3D) networked dendritic superstructures having average diameter of 50–70 nm and several hundred meters of length. UV–vis and FTIR spectral results shows the formation of PoPD nanofibers containing phenazine ring ladder-structure with benzenoid and quinoid imine units. Thermogravimetric analyses (TGA) of PoPD nanofibers possess good thermal stability. The anti-corrosion behavior of PoPD nanofibers on 316L SS was investigated in 3.5% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) measurements. The PoPD coated 316L SS exhibits higher corrosion potential when compared to uncoated specimen. EIS studies, clearly ascertain that PoPD nanofiber coatings exhibits excellent potential barrier to protect the 316L SS against corrosion in 3.5% NaCl. PMID:25685444

  1. Dislocation structures in the bands of localized cyclic plastic strain in austenitic 316L and austenitic-ferritic duplex stainless steels

    SciTech Connect

    Kruml, T.; Polak, J.; Obrtlik, K.; Degallaix, S.

    1997-12-01

    Dislocation structures in bands corresponding to cyclic strain localization have been studied in two types of stainless steels, single phase austenitic 316L steel and two-phase austenitic-ferritic duplex steel. Dislocation structures are documented in thin foils oriented approximately perpendicular to the active slip plane of individual grains and parallel to the primary Burgers vector. Persistent slip bands, with the structure more or less reminiscent of the well-known ladder structure, were found in austenitic grains of both steels. These bands can be correlated with the distinct surface relief consisting of extrusions, intrusions and shallow surface cracks in austenitic grains were found. The distribution of the wall and labyrinth structure embedded in the matrix structure in ferritic grains, which was proposed to be responsible for the localization of the cyclic strain, however, does not correspond to the distribution of the distinct surface slip lines on the surface.

  2. Long Term Corrosion/Degradation Test Six Year Results

    SciTech Connect

    M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

    2004-09-01

    The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

  3. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    NASA Astrophysics Data System (ADS)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-07-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness ( Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  4. High temperature corrosion of separator materials for MCFC

    SciTech Connect

    Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu

    1996-12-31

    The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

  5. Corrosion of stainless steel during acetate production

    SciTech Connect

    Qi, J.S.; Lester, G.C.

    1996-07-01

    Corrosion of types 304, 304L, 316, and 316L stainless steel (SS) during the esterification of acetic acid and alcohol or glycol ether was investigated. The catalyst for this reaction, sulfuric acid or para-toluene sulfonic acid (PTSA), was shown to cause more corrosion on reactor equipment than CH{sub 3}COOH under the process conditions commonly practiced in industry. The corrosive action of the catalyst occurred only in the presence of water. Thus, for the batch processes, corrosion occurred mostly during the initial stage of esterification, where water produced by the reaction created an aqueous environment. After water was distilled off, the corrosion rate declined to a negligible value. The corrosion inhibitor copper sulfate, often used in industrial acetate processes, was found to work well for a low-temperature process (< 95 C) such as in production of butyl acetate, but it accelerated corrosion in the glycol ether acetate processes where temperatures were > 108 C. Process conditions that imparted low corrosion rates were determined.

  6. IMPACT OF NUCLEAR MATERIAL DISSOLUTION ON VESSEL CORROSION

    SciTech Connect

    Mickalonis, J.; Dunn, K.; Clifton, B.

    2012-10-01

    Different nuclear materials require different processing conditions. In order to maximize the dissolver vessel lifetime, corrosion testing was conducted for a range of chemistries and temperature used in fuel dissolution. Compositional ranges of elements regularly in the dissolver were evaluated for corrosion of 304L, the material of construction. Corrosion rates of AISI Type 304 stainless steel coupons, both welded and non-welded coupons, were calculated from measured weight losses and post-test concentrations of soluble Fe, Cr and Ni.

  7. Improving the corrosion resistance of power metallurgy austenitic stainless steels through infiltration

    SciTech Connect

    Velasco, F.; Ibars, J.R.; Ruiz-Roman, J.M.; Torralba, J.M.; Ruiz-Prieto, J.M.

    1996-01-01

    Types 316L (UNS S31603) and 304L (UNS S30403) sintered stainless steels (SS) were produced in a laboratory furnace at 1,330 C and infiltrated with copper and bronze in different percentages to determine their effect on the corrosion resistance of the presintered SS. Corrosion resistance was studied by immersion in sulfuric, hydrochloric and nitric acids and by electrochemical potentiokinetic reactivation (EPR) tests. Both copper and bronze improved corrosion resistance highly in HCl and boiling H{sub 2}SO{sub 4}. Results of EPR and boiling H{sub 2}SO{sub 4} immersion tests showed good concordance.

  8. Corrosion fatigue of high strength fastener materials in seawater

    NASA Technical Reports Server (NTRS)

    Tipton, D. G.

    1983-01-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  9. SU-E-T-548: Modeling of Breast IORT Using the Xoft 50 KV Brachytherapy Source and 316L Steel Rigid Shield

    SciTech Connect

    Burnside, W

    2015-06-15

    Purpose: Xoft provides a set of 316L Stainless Steel Rigid Shields to be used with their 50 kV X-ray source for Breast IORT treatments. Modeling the different shield sizes in MCNP provides information to help make clinical decisions for selecting the appropriate shield size. Methods: The Xoft Axxent 50 kV Electronic Brachytherapy System has several applications in radiation therapy, one of which is treating cancer of the breast intraoperatively by placing the miniaturized X-ray tube inside an applicator balloon that is expanded to fill the lumpectomy bed immediately following tumor removal. The ribs, lung, and muscular chest wall are all regions at risk to receive undesired dose during the treatment. A Xoft 316L Stainless Steel Rigid Shield can be placed between the intracostal muscles of the chest wall and the remaining breast tissue near the balloon to attenuate the beam and protect these organs. These shields are provided in 5 different sizes, and the effects on dose to the surrounding tissues vary with shield size. MCNP was used to model this environment and tally dose rate to certain regions of interest. Results: The average rib dose rate calculated using 0cm (i.e., no shield), 3cm, and 5cm diameter shields were 26.89, 15.43, and 8.91 Gy/hr respectively. The maximum dose rates within the rib reached 94.74 Gy/hr, 53.56 Gy/hr, and 31.44 Gy/hr for the 0cm, 3cm, and 5cm cases respectively. The shadowing effect caused by the steel shields was seen in the 3-D meshes and line profiles. Conclusion: This model predicts a higher dose rate to the underlying rib region with the 3cm shield compared to the 5cm shield; it may be useful to select the largest possible diameter when choosing a shield size for a particular IORT patient. The ability to attenuate the beam to reduce rib dose was also confirmed. Research sponsored by Xoft Inc, a subsidiary of iCAD.

  10. Thermal Linear Expansion of Nine Selected AISI Stainless Steels

    DTIC Science & Technology

    1978-04-01

    stainless steels. The nine selected stainless steels are AISI 303, 304, 304L, 316, 317, 321, 347, 410 , and 430. The recoended values Include the...point of the stainless steels. The nine selected stainless steels are AISI 303, 304, 304L, 316, 317, 321, 347, 410 , and 430. The recommended values...Stainless Steel..................................26 8. AISI 410 Stainless Steel..................................29 9. AISI 430 Stainless Steel

  11. New Alkylether-Thiazolium Room-Temperature Ionic Liquid Lubricants: Surface Interactions and Tribological Performance.

    PubMed

    Espinosa, Tulia; Sanes, José; Bermúdez, María-Dolores

    2016-07-20

    The use of newly synthesized alkylether-thiazolium ionic liquids as lubricants is described for the first time. Two ionic liquids composed of a thiazolium cation and a bis(trifluoromethanesulfonyl)amide ([Th][Tf2N]) or dicyanamide ([Th][(NC)2N]) anion have been studied, and their tribological behavior has been compared with that of 1-butyl-3-methylimidazolium bis(trifluoromethanesulfonyl)amide ([Im][Tf2N]) in pin-on-disk tests using sapphire balls against AISI 52100 or AISI 316L steels. All ionic liquids show higher contact angles on AISI 316L steel than on AISI 52100, the lowest values found for ([Im][Tf2N]) on both steel surfaces. AISI 52100 shows similar friction coefficients for all lubricants, and negligible wear rates for the ionic liquids containing the bis(trifluoromethanesulfonyl)amide anion. Immersion tests show no corrosion of AISI 52100 in imidazolium or thiazolium bis(trifluoromethanesulfonyl)amide ionic liquids. AISI 316L shows similar friction coefficients for both bis(trifluoromethanesulfonyl)amide ionic liquids, but the lowest wear rate is obtained for [Th][Tf2N]. An increase in friction coefficient and wear rate is observed for thiazolium dicyanamide. This increase is related to a tribocorrosion process due to decomposition of the thiazolium cation. XPS shows the formation of iron sulfide on the wear track on AISI 316L after lubrication with thiazolium dicyanamide. No tribocorrosion processes take place for the [Tf2N] ionic liquids.

  12. Comparison between Palm Oil Derivative and Commercial Thermo-Plastic Binder System on the Properties of the Stainless Steel 316L Sintered Parts

    NASA Astrophysics Data System (ADS)

    Ibrahim, R.; Azmirruddin, M.; Wei, G. C.; Fong, L. K.; Abdullah, N. I.; Omar, K.; Muhamad, M.; Muhamad, S.

    2010-03-01

    Binder system is one of the most important criteria for the powder injection molding (PIM) process. Failure in the selection of the binder system will affect on the final properties of the sintered parts. The objectives of this studied is to develop a novel binder system based on the local natural resources and environmental friendly binder system from palm oil derivative which is easily available and cheap in our country of Malaysia. The novel binder that has been developed will be replaced the commercial thermo-plastic binder system or as an alternative binder system. The results show that the physical and mechanical properties of the final sintered parts fulfill the Metal Powder Industries Federation (MPIF) standard 35 for PIM parts. The biocompatibility test using cell osteosarcoma (MG63) and vero fibroblastic also shows that the cell was successfully growth on the sintered stainless steel 316L parts indicate that the novel binder was not toxic. Therefore, the novel binder system based on palm oil derivative that has been developed as a binder system fulfills the important criteria for the binder system in PIM process.

  13. Coating process and early stage adhesion evaluation of poly(2-hydroxy-ethyl-methacrylate) hydrogel coating of 316L steel surface for stent applications.

    PubMed

    Indolfi, Laura; Causa, Filippo; Netti, Paolo Antonio

    2009-07-01

    In this study, a spray-coating method has been set up with the aim to control the coating of poly(2-hydroxy-ethyl-methacrylate) (pHEMA), an hydrophilic polymeric hydrogel, onto the complex surface of a 316L steel stent for percutaneous coronary intervention (PCI). By varying process parameters, tuneable thicknesses, from 5 to 20 microm, have been obtained with uniform and homogeneous surface without crack or bridges. Surface characteristics of pHEMA coating onto metal surface have been investigated through FTIR-ATR, contact angle measurement, SEM, EDS and AFM. Moreover, results from Single-Lap-Joint and Pull-Off adhesion tests as well as calorimetric analysis of glass transition temperature suggested that pHEMA deposition is firmly adhered on metallic surface. The pHEMA coating evaluation of roughness, wettability together with its morphological and chemical stability after three cycles of expansion-crimping along with preliminary results after 6 months demonstrates the suitability of the coating for surgical implantation of stent.

  14. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    SciTech Connect

    Liu, Z.H. Zhang, D.Q. Sing, S.L. Chua, C.K. Loh, L.E.

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  15. Drug-eluting coating of ginsenoside Rg1 and Re incorporated poly(lactic-co-glycolic acid) on stainless steel 316L: Physicochemical and drug release analyses.

    PubMed

    Miswan, Zulaika; Lukman, Siti Khadijah; Abd Majid, Fadzilah Adibah; Loke, Mun Fai; Saidin, Syafiqah; Hermawan, Hendra

    2016-12-30

    Active ingredients of ginsenoside, Rg1 and Re, are able to inhibit the proliferation of vascular smooth muscle cells and promote the growth of vascular endothelial cells. These capabilities are of interest for developing a novel drug-eluting stent to potentially solve the current problem of late-stent thrombosis and poor endotheliazation. Therefore, this study was aimed to incorporate ginsenoside into degradable coating of poly(lactic-co-glycolic acid) (PLGA). Drug mixture composed of ginseng extract and 10% to 50% of PLGA (xPLGA/g) was coated on electropolished stainless steel 316L substrate by using a dip coating technique. The coating was characterized principally by using attenuated total reflectance-Fourier transform infrared spectroscopy, scanning electron microscopy and contact angle analysis, while the drug release profile of ginsenosides Rg1 and Re was determined by using mass spectrometry at a one month immersion period. Full and homogenous coating coverage with acceptable wettability was found on the 30PLGA/g specimen. All specimens underwent initial burst release dependent on their composition. The 30PLGA/g and 50PLGA/g specimens demonstrated a controlled drug release profile having a combination of diffusion- and swelling-controlled mechanisms of PLGA. The study suggests that the 30PLGA/g coated specimen expresses an optimum composition which is seen as practicable for developing a controlled release drug-eluting stent.

  16. A study of the neutron irradiation effects on the susceptibility to embrittlement of A316L and T91 steels in lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Sapundjiev, D.; Al Mazouzi, A.; Van Dyck, S.

    2006-09-01

    The effects of neutron irradiation on the susceptibility to liquid metal embrittlement of two primary selected materials for MYRRHA project an accelerator driven system (ADS), was investigated by means of slow strain rate tests (SSRT). The latter were carried out at 200 °C in nitrogen and in liquid Pb-Bi at a strain rate of 5 × 10 -6 s -1. The small tensile specimens were irradiated at the BR-2 reactor in the MISTRAL irradiation rig at 200 °C for 3 reactor cycles to reach a dose of about 1.50 dpa. The SSR tests were carried out under poor and under dissolved oxygen conditions (˜1.5 × 10 -12 wt% dissolved oxygen) which at this temperature will favour formation of iron and chromium oxides. Although both materials differ in structure (fcc for A316L against bcc for T91), their flow behaviour in contact with liquid lead bismuth eutectic before and after irradiation is very similar. Under these testing conditions none of them was found susceptible to liquid metal embrittlement (LME).

  17. Low wear rate of UHMWPE against zirconia ceramic (Y-PSZ) in comparison to alumina ceramic and SUS 316L alloy.

    PubMed

    Kumar, P; Oka, M; Ikeuchi, K; Shimizu, K; Yamamuro, T; Okumura, H; Kotoura, Y

    1991-07-01

    Partially stabilized zirconia ceramic is being recognized among ceramics for its high strength and toughness. With this ceramic, is possible to manufacture a 22-mm-size femoral head for low friction arthroplasty of the hip joint in association with an ultra-high-molecular-weight polyethylene socket. Wear-resistant properties of zirconia ceramic were screened on two principally different wear devices. Sterile calf bovine serum, physiological saline, and distilled water were chosen as the lubricant fluid media. Depending on the lubricant medium, the wear factor of polyethylene against zirconia ceramic counterfaces was 40 to 60% less than that against alumina ceramic counterfaces, and 5 to 10 times lower than with the SUS316L metal counterfaces. Polyethylene wear against metal was more susceptible in saline in which it had 2 to 3 times higher wear rate than with serum. On the other hand, different fluid media had little effect on polyethylene wear against ceramic counterfaces. In each set of tests, the wear factor obtained on an unidirectional wear device showed 10 to 15 times higher values, in comparison to the wear factor estimated on a reciprocating wear device.

  18. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  19. Characterization of Stainless Steel 316L Feedstock for Metal Injection Molding (MIM) Using Waste Polystyrene and Palm Kernel Oil Binder System

    NASA Astrophysics Data System (ADS)

    Asmawi, R.; Ibrahim, M. H. I.; Amin, A. M.; Mustafa, N.

    2016-11-01

    This paper presents the homogeneity characterisation of MIM feedstock consisting Stainless steel alloy (316 L) powder mix with binder 60wt% of waste polystyrene and 40wt% palm kernel oil. It is one of a critical step that must be conducted in MIM process in order to have a feedstock that is homogeneous and moldable. Water atomised Stainless Steel powder was mixed with the newly developed binder system in a Brabender Plastograph EC rotary mixer. Several tests were performed to assess the homogeneity of the feedstock that was produced at 60 vol % powder loading . The 60 vol.% was chosen because the Critical Powder Volume Concentration (CPVC) of the Powder was found to be 64.8 vol.%. The tests conducted were feedstock density, binder burn-out, rheology and SEM morphology observation. Rheological results exhibited pseudoplastic or shear thinning flow behavior, where its viscosity decreased with increasing shear rate. The feedstock viscosity also decreased with increasing temperature and was found to be suitable for molding. From all the tests conducted, it was found that the feedstock shows good homogeneity and suitable for subsequent processes in MIM.

  20. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  1. Mechanical properties of martensitic alloy AISI 422

    SciTech Connect

    Hamilton, M.L. ); Huang, F.H.; Hu, Wan-Liang )

    1992-06-01

    HT9 is a martensitic stainless steel that has been considered for structural applications in liquid metal reactors (LMRs) as well as in fusion reactors. AISI 422 is a commercially available martensitic stainless steel that closely resembles HT9, and was studied briefly under the auspices of the US LMR program. Previously unpublished tensile, fracture toughness and charpy impact data on AISI 422 were re-examined for potential insights into the consequences of the compositional differences between the two alloys, particularly with respect to current questions concerning the origin of the radiation-induced embrittlement observed in HT9.

  2. Mechanical properties of martensitic alloy AISI 422

    SciTech Connect

    Huang, F.H.; Hu, W.L. ); Hamilton, M.L. )

    1992-09-01

    HT9 is a martensitic stainless steel that has been considered for structural applications in liquid metal reactors (LMRs) as well as in fusion reactors. AISI 422 is a commercially available martensitic stainless steel that closely resembles HT9, and was studied briefly under the auspices of the US LMR program. Previously unpublished tensile, fracture toughness and charpy impact data on AISI 422 were reexamined for potential insights into the consequences of the compositional differences between the two alloys, particularly with respect to current questions concerning the origin of the radiation-induced embrittlement observed in HT9. 8 refs, 8 figs.

  3. Electrochemical Corrosion of Stainless Steel in Thiosulfate Solutions Relevant to Gold Leaching

    NASA Astrophysics Data System (ADS)

    Choudhary, Lokesh; Wang, Wei; Alfantazi, Akram

    2016-01-01

    This study aims to characterize the electrochemical corrosion behavior of stainless steel in the ammoniacal thiosulfate gold leaching solutions. Electrochemical corrosion response was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy, while the semi-conductive properties and the chemical composition of the surface film were characterized using Mott-Schottky analysis and X-ray photoelectron spectroscopy, respectively. The morphology of the corroded specimens was analyzed using scanning electron microscopy. The stainless steel 316L showed no signs of pitting in the ammoniacal thiosulfate solutions.

  4. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  5. The Tribological Performance of Surface Treated Ti6A14V as Sliding Against Si3N4 Ball and 316L Stainless Steel Cylinder

    NASA Astrophysics Data System (ADS)

    Kao, W. H.; Su, Y. L.; Horng, J. H.; Huang, H. C.

    2016-12-01

    Closed field unbalanced magnetron sputtering was used to deposit diamond-like carbon (Ti-C:H) coatings on Ti6Al4V alloy and gas nitrided Ti6Al4V alloy. Four different specimens were prepared, namely untreated Ti6Al4V alloy (Ti6Al4V), gas nitrided Ti6Al4V alloy (N-Ti6Al4V), Ti-C:H-coated Ti6Al4V alloy (Ti-C:H/Ti6Al4V) and Ti-C:H-coated gas nitrided Ti6Al4V alloy (Ti-C:H/N-Ti6Al4V). The tribological properties of the four specimens were evaluated using a reciprocating wear tester sliding against a Si3N4 ball (point contact mode) and 316L stainless steel cylinder (line contact mode). The wear tests were performed in a 0.89 wt.% NaCl solution. The results showed that the nitriding treatment increased the surface roughness and hardness of the Ti6Al4V alloy and improved the wear resistance as a result. In addition, the Ti-C:H coating also improved the tribological performance of Ti6Al4V. For example, compared to the untreated Ti6Al4V sample, the Ti-C:H coating reduced the wear depth and friction coefficient by 340 times and 10 times, respectively, in the point contact wear mode, and 151 times and 9 times, respectively, in the line contact wear mode. It is thus inferred that diamond-like carbon coatings are of significant benefit in extending the service life of artificial biomedical implants.

  6. Corrosion of austenitic and martensitic stainless steels in flowing 17Li83Pb alloy

    NASA Astrophysics Data System (ADS)

    Broc, M.; Flament, T.; Fauvet, P.; Sannier, J.

    1988-07-01

    With regard to the behaviour of 316 L stainless steel at 400°C in flowing anisothermal 17Li83Pb the mass transfer suffered by this steel appears to be quite important without noticeable influence of constant or cyclic stress. Evaluation made from solution-annealed specimens leads to a corrosion rate of approximately 30 μm yr -1 at steady state to which a depth of 25 μm has to be added to take into account the initial period phenomena. On the other hand, with semi-stagnant 17Li83Pb at 400° C, the mass transfer of 316 L steel appears to be lower and more acceptable after a 3000-h exposure; but long-time kinetics data have to be achieved in order to see if that better behaviour is persistent and does not correspond to a longer incubation period. As for the martensitic steels their corrosion rate at 450°C in the thermal convection loop TULIP is constant up to 3000 h and five times lower than that observed for 316 L steel in the same conditions.

  7. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  8. Pulsed ion beam surface treatment for preparing rapidly solidified corrosion resistant steel and aluminum surfaces

    SciTech Connect

    Buchheit, R.G.; Maestas, L.M.; McIntyre, D.C.; Stinnett, R.W.; Greenly, J.B.

    1995-03-01

    Intense, pulsed ion beams were used to melt and rapidly resolidify Types 316F, 316L and sensitized 304 stainless steel surfaces to eliminate the negative effects of microstructural heterogeneity on localized corrosion resistance. Anodic polarization curves determined for 316F and 316L showed that passive current densities were reduced and pitting potentials were increased due to ion beam treatment. Type 304 samples sensitized at 600 C for 100 h showed no evidence of grain boundary attack when surfaces were ion beam treated. Equivalent ion beam treatments were conducted with a 6061-T6 aluminum alloy. Electrochemical impedance experiments conducted with this alloy exposed to an aerated chloride solution showed that the onset of pitting was delayed compared to untreated control samples.

  9. The corrosion of materials in water irradiated by 800 MeV protons

    NASA Astrophysics Data System (ADS)

    Lillard, R. S.; Pile, D. L.; Butt, D. P.

    2000-02-01

    A method for measuring the real-time corrosion rates for Alloy 718, stainless steels (SS) 304L and 316L nuclear grade (NG), aluminum alloys 5052 (Al5052) and 6061 (Al6061), copper (Cu), tantalum (Ta), and tungsten (W) in two separate water systems that were irradiated by 800 MeV protons is presented. The first water system was fabricated entirely of 304 SS, thoroughly cleaned before operation, and employed hydrogen water chemistry (HWC) to mitigate the formation of some of the radiolysis products. The samples were adequately shielded from the irradiation cavity such that only the effects of water chemistry were investigated. Over the course of that irradiation period the corrosion rates for 304L SS, 316L-NG SS, Alloy 718, and Ta were less than 0.12 μm/yr. For Al6061 and Al5052, the corrosion rates were of the order of 0.50-2.0 μm/yr. The corrosion rate of W was relatively high between 5.0 and 30 μm/yr. The second water system, fabricated from copper piping and steel components, was not cleaned prior to operation, and employed no HWC. In comparison to the other system, the corrosion rates in the copper/steel system were 1-3 orders of magnitude higher. These results are discussed in terms of water radiolysis and water impurity levels.

  10. Improving electrochemical properties of AISI 1045 steels by duplex surface treatment of plasma nitriding and aluminizing

    NASA Astrophysics Data System (ADS)

    Haftlang, Farahnaz; Habibolahzadeh, Ali; Sohi, Mahmoud Heydarzadeh

    2015-02-01

    Improvement in electrochemical behavior of AISI 1045 steel after applying aluminum nitride coating was investigated in 3.5% NaCl solution, using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) analyses. Aluminum nitride coating was applied on the steel surface by duplex treatment of pack aluminizing and plasma nitriding. Some specimens were plasma nitrided followed by aluminizing (PN-Al), while the others were pack aluminized followed by plasma nitriding (Al-PN). Topological and structural studies of the modified surfaces were conducted using scanning electron microscope (SEM) equipped by energy dispersive X-ray spectroscope (EDS), and X-ray diffractometer (XRD). The electrochemical measurements showed that the highest corrosion and polarization (Rp) resistances were obtained in PN-Al specimens, having single phase superficial layer of AlN. Pitting mechanism was dominant reason of lower corrosion resistance in the Al-PN specimens.

  11. Microstructure and Properties of Plasma Source Nitrided AISI 316 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Li, G. Y.; Lei, M. K.

    2017-01-01

    Plasma source nitriding is a relatively new nitriding technology which can overcome those inherent shortcomings associated with conventional direct current plasma nitriding technology such as the arcing surface damage, the edging effect and the hollow cathode effect. There is considerable study on the properties of nitrided samples for laboratorial scale plasma source nitriding system; however, little information has been reported on the industrial-scale plasma source nitriding system. In this work, AISI 316 austenitic stainless steel samples were nitrided by an industrial-scale plasma source nitriding system at various nitriding temperatures (350, 400, 450 and 500 °C) with a floating potential. A high-nitrogen face-centered-cubic phase (γN) formed on the surface of nitrided sample surface. As the nitriding temperature was increased, the γN phase layer thickness increased, varying from 1.5 μm for the lowest nitriding temperature of 350 °C, to 30 μm for the highest nitriding temperature of 500 °C. The maximum Vickers microhardness of the γN phase layer with a peak nitrogen concentration of 20 at.% is about HV 0.1 N 15.1 GPa at the nitriding temperature of 450 °C. The wear and corrosion experimental results demonstrated that the γN phase was formed on the surface of AISI 316 austenitic stainless steel by plasma source nitriding, which exhibits not only high wear resistance, but also good pitting corrosion resistance.

  12. Microstructure and Properties of Plasma Source Nitrided AISI 316 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Li, G. Y.; Lei, M. K.

    2016-11-01

    Plasma source nitriding is a relatively new nitriding technology which can overcome those inherent shortcomings associated with conventional direct current plasma nitriding technology such as the arcing surface damage, the edging effect and the hollow cathode effect. There is considerable study on the properties of nitrided samples for laboratorial scale plasma source nitriding system; however, little information has been reported on the industrial-scale plasma source nitriding system. In this work, AISI 316 austenitic stainless steel samples were nitrided by an industrial-scale plasma source nitriding system at various nitriding temperatures (350, 400, 450 and 500 °C) with a floating potential. A high-nitrogen face-centered-cubic phase (γN) formed on the surface of nitrided sample surface. As the nitriding temperature was increased, the γN phase layer thickness increased, varying from 1.5 μm for the lowest nitriding temperature of 350 °C, to 30 μm for the highest nitriding temperature of 500 °C. The maximum Vickers microhardness of the γN phase layer with a peak nitrogen concentration of 20 at.% is about HV 0.1 N 15.1 GPa at the nitriding temperature of 450 °C. The wear and corrosion experimental results demonstrated that the γN phase was formed on the surface of AISI 316 austenitic stainless steel by plasma source nitriding, which exhibits not only high wear resistance, but also good pitting corrosion resistance.

  13. Corrosion and Microstructure Correlation in Molten LiCl-KCl Medium

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Mathiya, S.; Thyagarajan, K.; Kamachi Mudali, U.

    2010-07-01

    Pyrochemical reprocessing in molten chloride salt medium has been considered as one of the best options for the reprocessing of spent metallic fuels of future fast breeder reactors. The unit operations such as salt preparation, electrorefining, and cathode processing involve the presence of molten LiCl-KCl eutectic salt from 673 to 1373 K (400 to 1100 °C). The present work discusses the corrosion behavior of electroformed nickel (EF Ni) without and with nickel-tungsten (Ni-W) coating, 316L SS, and INCONEL 625 alloy in molten LiCl-KCl eutectic salt at 673 K, 773 K, and 873 K (400 °C, 500 °C, and 600 °C) in the presence of air. The weight percent loss of the exposed samples was determined by the weight loss method and surface morphology of the salt exposed, and product layers were examined by scanning electron microscopy (SEM). X-ray diffraction (XRD) and energy-dispersive X-ray (EDX) analysis were also carried out on the exposed and corrosion product layers to understand the phases present and the corrosion mechanism involved. The results of the present study indicated that INCONEL 625 alloy showed superior corrosion resistance compared to electroformed nickel (EF Ni), EF Ni with nickel-tungsten (Ni-W) coating (EF Ni-W), and 316L SS. The EF Ni with Ni-W coating exhibits better corrosion resistance than EF Ni without tungsten coating. Based on the surface morphology, XRD, and EDX analysis of corrosion product layers, the mechanism of corrosion of INCONEL 625 and 316L involves formation of chromium-rich compound at the surface and subsequent spallation. For the EF Ni, the porous thick NiO corrosion product allows the penetration of salt, thus accelerating the corrosion. Improved corrosion resistance of EF Ni-W was attributed to the W-rich NiO layer, while for INCONEL 625, the adherent and protective NiO layer improved the corrosion resistance. The article highlights the results of the present investigation.

  14. Microbial influenced corrosion by thermophilic bacteria

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay

    2012-03-01

    The present study was undertaken to investigate microbial influenced corrosion (MIC) on stainless steels due to thermophilic bacteria Desulfotomaculum nigrificans. The objective of the study was to measure the extent of corrosion and correlate it with the growth of the biofilm by monitoring the composition of its extracellular polymeric substances (EPS). The toxic effect of heavy metals on MIC was also observed. For this purpose, stainless steels 304L, 316L and 2205 were subjected to electrochemical polarization and immersion tests in the modified Baar's media, control and inoculated, in anaerobic conditions at room temperature. Scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) were used to identify the chemicals present in/outside the pit. The results show maximum corrosive conditions when bacterial activity is highest, which in turn minimizes the amount of carbohydrate and protein along with the increase in the fraction of uronic acid in carbohydrate in EPS of the biofilm. However, although bacterial activity and corrosion rate decreases, the amount of biofilm components continue to increase. It is also observed that the toxicity of metals ions affect the bacterial activity and EPS production. It was observed that Desulfotomaculum sp. has the ability to biodegrade its own EPS.

  15. Corrosion in supercritical fluids

    SciTech Connect

    Propp, W.A.; Carleson, T.E.; Wai, Chen M.; Taylor, P.R.; Daehling, K.W.; Huang, Shaoping; Abdel-Latif, M.

    1996-05-01

    Integrated studies were carried out in the areas of corrosion, thermodynamic modeling, and electrochemistry under pressure and temperature conditions appropriate for potential applications of supercritical fluid (SCF) extractive metallurgy. Carbon dioxide and water were the primary fluids studied. Modifiers were used in some tests; these consisted of 1 wt% water and 10 wt% methanol for carbon dioxide and of sulfuric acid, sodium sulfate, ammonium sulfate, and ammonium nitrate at concentrations ranging from 0.00517 to 0.010 M for the aqueous fluids. The materials studied were Types 304 and 316 (UNS S30400 and S31600) stainless steel, iron, and AISI-SAE 1080 (UNS G10800) carbon steel. The thermodynamic modeling consisted of development of a personal computer-based program for generating Pourbaix diagrams at supercritical conditions in aqueous systems. As part of the model, a general method for extrapolating entropies and related thermodynamic properties from ambient to SCF conditions was developed. The experimental work was used as a tool to evaluate the predictions of the model for these systems. The model predicted a general loss of passivation in iron-based alloys at SCF conditions that was consistent with experimentally measured corrosion rates and open circuit potentials. For carbon-dioxide-based SCFs, measured corrosion rates were low, indicating that carbon steel would be suitable for use with unmodified carbon dioxide, while Type 304 stainless steel would be suitable for use with water or methanol as modifiers.

  16. Assessment of corrosion in a sulfur dioxide vapor emission reduction system for a pulp mill

    SciTech Connect

    Dreisig, R.C.; Beavers, J.A.; Caudill, D.L.

    1996-08-01

    This paper reviews efforts to mitigate corrosion with pulp mill vent odorous gases as they are conveyed to a boiler for thermal oxidation. These moisture laden gases emanate from a sulfite batch operated pulp mill and are sent to a neighboring spent sulfite fueled boiler to comply with the 1990 Clean Air Act. It was recognized early during project definition that sulfuric acid dew point corrosion was a major concern with carbon steel (CS) tubular air heaters. Corrosion studies were conducted in the field prior to and after project startup to determine if heat exchange surfaces were at risk of wastage. Various types of measurements were used such as polarization resistance, weight loss coupons, solution resistance, and electrical resistance to monitor corrosion of CS and 316L stainless steel (SS).

  17. Long-term corrosion evaluation of stainless steels in Space Shuttle iodinated resin and water

    NASA Technical Reports Server (NTRS)

    Krohn, Douglas D.

    1992-01-01

    The effects of stainless steel exposure to iodinated water is a concern in developing the Integrated Water System (IWS) for Space Station Freedom. The IWS has a life requirement of 30 years, but the effects of general and localized corrosion over such a long period have not been determined for the candidate materials. In 1978, Umpqua Research Center immersed stainless steel 316L, 321, and 347 specimens in a solution of deionized water and the Space Shuttle microbial check valve resin. In April 1990, the solution was chemically analyzed to determine the level of corrosion formed, and the surface of each specimen was examined with scanning electron microscopy and metallography to determine the extent of general and pitting corrosion. This examination showed that the attack on the stainless steels was negligible and never penetrated past the first grain boundary layer. Of the three alloys, 316L performed the best; however, all three materials proved to be compatible with an aqueous iodine environment. In addition to the specimens exposed to aqueous iodine, a stainless steel specimen (unspecified alloy) was exposed to moist microbial check valve resin and air for a comparable period. This environment allowed contact of the metal to the resin as well as to the iodine vapor. Since the particular stainless steel alloy was not known, energy dispersive spectroscopy was used to determine that this alloy was stainless steel 301. The intergranular corrosion found on the specimen was limited to the first grain boundary layer.

  18. New generation super alloy candidates for medical applications: corrosion behavior, cation release and biological evaluation.

    PubMed

    Reclaru, L; Ziegenhagen, R; Unger, R E; Eschler, P Y; Constantin, F

    2014-12-01

    Three super alloy candidates (X1 CrNiMoMnW 24-22-6-3-2 N, NiCr21 MoNbFe 8-3-5 AlTi, CoNiCr 35-20 Mo 10 BTi) for a prolonged contact with skin are evaluated in comparison with two reference austenitic stainless steels 316L and 904L. Several electrochemical parameters were measured and determined (E(oc), E(corr), i(corr), b(a), b(c), E(b), R(p), E(crev) and coulometric analysis) in order to compare the corrosion behavior. The cation release evaluation and in vitro biological characterization also were performed. In terms of corrosion, the results reveal that the 904L steels presented the best behavior followed by the super austenitic steel X1 CrNiMoMnW 24-22-6-3-2 N. For the other two super alloys (NiCr and CoNiCr types alloys) tested in different conditions (annealed, work hardened and work hardened+age hardened) it was found that their behavior to corrosion was weak and close to the other reference stainless steel, 316L. Regarding the extraction a mixture of cations in relatively high concentrations was noted and therefore a cocktail effect was not excluded. The results obtained in the biological assays WST-1 and TNF-alpha were in correlation with the corrosion and extraction evaluation.

  19. Stress corrosion cracking of candidate waste container materials

    SciTech Connect

    Maiya, P.S.; Soppet, W.K.; Park, J.Y.; Kassner, T.F.; Shack, W.J.; Diercks, D.R.

    1990-11-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca Mountain site in Nevada. These materials are Type 304L stainless steel (SS), Type 316L SS, Incology 825, P-deoxidized Cu, Cu-30%Ni, and Cu-7% Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks, and to assess the relative resistance of these materials to stress corrosion cracking (SCC). A series of slow-strain-rate tests (SSRTs) in simulated Well J-13 water which is representative of the groundwater present at the Yucca Mountain site has been completed, and crack-growth-rate (CGR) tests are also being conducted under the same environmental conditions. 13 refs., 60 figs., 22 tabs.

  20. Mechanism of corrosion fatigue cracking of automotive coil spring steel

    NASA Astrophysics Data System (ADS)

    Nam, Tae-Heum; Kwon, Min-Seok; Kim, Jung-Gu

    2015-11-01

    The AISI 300M ultra-high strength steel was applied for the automotive suspension coil spring. Recently, some premature failures were reported, which caused by synergistic effect of cyclic mechanical stress and corrosion, namely corrosion fatigue cracking. In this study, the accurate mechanism of corrosion fatigue cracking for coil spring steel was studied for the proper prevention method against the catastrophic failure. Fatigue life was evaluated in 5 wt% NaCl solution under the anodic dissolution and hydrogen embrittlement conditions, which is simulated by applying constant potentials. Scanning electron microscopy and energy dispersive X-ray spectroscopy analysis indicated that the corrosion fatigue cracking was initiated at the MnS inclusion of the pit initiation site. The calculation of hydrogen production corresponding to each corrosion fatigue test condition revealed the two operating mechanisms of the cracking process. The corrosion fatigue cracking failure of coil spring steel was mainly caused by the anodic dissolution combined with hydrogen embrittlement.

  1. Corrosion behavior of austenitic stainless steels in chloride containing ozone solutions

    SciTech Connect

    Pohjanne, P.

    1997-08-01

    Environmental concern about chlorinated organic compounds generated from traditional bleach plants has led to a development of new environmentally friendly bleaching processes. Recently, the development of ozone bleaching has progressed from pilot operations to production scale installations. Ozone is currently used as a bleaching agent of pulp as a replacement for chlorine based bleaching chemicals. Yet, there are few articles which are dealing with ozone and its effect to corrosion resistance of stainless steels or any other construction materials used in bleaching equipment. In this paper corrosion behavior of austenitic stainless steels, grades AISI 316, AISI 317LNM, UNS S31254 and UNS 32654 PM, were studied in simulated ozone bleaching environments. The laboratory tests showed that in ozone environments without chlorides the corrosion resistance of AISI 316 was superior to that of the high-alloyed stainless steels, due to the relatively low amount of alloying elements. The sequence was reversed in ozone environments containing chlorides. In the presence of chlorides AISI 316 was susceptible to localized corrosion whereas the high-alloyed UNS S31254 and UNS S 32654 PM were resistant to localized corrosion in all chloride concentrations examined.

  2. Hot hardness characteristics of ausformed AISI M-50, Matrix 2, WD-65, modified AISI 440-C, and Super Nitralloy

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1973-01-01

    Short-term hot hardness studies were performed with ausformed AISI M-50, Matrix 2, WD-65, modified AISI 440-C (14-4-1) and case hardened Super Nitralloy. Hardness levels of each material were measured at elevated temperatures in an electric furnace with a low oxygen environment. Test temperatures ranged from 294 to 877 K. The hot hardness characteristics of the ausformed AISI-M-50, Matrix 2 WD-65, and modified AISI 440-C were the same as those determined for high-speed tool steels. Hot hardness for these steels can be predicted within one point Rockwell C. The hot hardness characteristics of both the case and core of Super Nitralloy were superior to AISI 52100 but inferior to the high-speed tool steels. The short-term Rockwell C hardness at temperature for the Super Nitralloy material between 294 and 769 K can be predicted within one point Rockwell C hardness.

  3. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  4. Effects of nitrogen ion implantation time on tungsten films deposited by DC magnetron sputtering on AISI 410 martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Malau, Viktor; Ilman, Mochammad Noer; Iswanto, Priyo Tri; Jatisukamto, Gaguk

    2016-03-01

    Nitrogen ion implantation time on tungsten thin film deposited on surface of AISI 410 steel has been performed. Tungsten thin film produced by dc magnetron sputtering method was deposited on AISI 410 martensitic stainless steel substrates, and then the nitrogen ions were implanted on tungsten thin film. The objective of this research is to investigate the effects of implantation deposition time on surface roughness, microhardness, specific wear and corrosion rate of nitrogen implanted on tungsten film. Magnetron sputtering process was performed by using plasma gas of argon (Ar) to bombardier tungsten target (W) in a vacuum chamber with a pressure of 7.6 x 10-2 torr, a voltage of 300 V, a sputter current of 80 mA for sputtered time of 10 minutes. Nitrogen implantation on tungsten film was done with an initial pressure of 3x10-6 mbar, a fluence of 2 x 1017 ions/cm2, an energy of 100 keV and implantation deposition times of 0, 20, 30 and 40 minutes. The surface roughness, microhardness, specific wear and corrosion rate of the films were evaluated by surfcorder test, Vickers microhardness test, wear test and potentiostat (galvanostat) test respectively. The results show that the nitrogen ions implanted deposition time on tungsten film can modify the surface roughness, microhardness, specific wear and corrosion rate. The minimum surface roughness, specific wear and corrosion rate can be obtained for implantation time of 20 minutes and the maximum microhardness of the film is 329 VHN (Vickers Hardness Number) for implantation time of 30 minutes. The specific wear and corrosion rate of the film depend directly on the surface roughness.

  5. Effects of biofilm formation on the electrochemical behavior of AISI 304 SS in board machine environment

    SciTech Connect

    Carp, L.; Hakkarainen, T.; Raaska, L.

    1999-11-01

    The electrochemical behavior of and biofilm formation on AISI 304 stainless steel were studied in board machine environment with natural bacteria population. Open circuit potentials, redox-potential as well as different electrochemical measurements were performed. The biofilms formed were analyzed by microbial cultivation and by epifluorescence microscopy. The results of the measurements were compared with those performed both in sterilized white water and in artificial white water. The anodic polarization behavior of just immersed specimens was very similar in biotic (real), artificial and abiotic (sterilized) white water. Pitting initiated at very low potentials and continued to very negative values. The initiation of pitting became more difficult when the immersion time increased to 7 or 8 days in real, artificial or sterilized water. When the immersion time further increased, the pitting nucleated more easily in sterilized white water as well as in artificial white water than in biotic white water. In the laboratory equipment it was possible to maintain the biofilm already formed in the board mill, but the amount of sulfate reducing bacteria decreased and the amount of biofilm did not further increase. The composition and structure of the biofilm formed in laboratory differed from that formed in board mill conditions. The preliminary results indicate that the formation of biofilm in biotic white water rather inhibits than enhances the pitting corrosion of type AISI 304 stainless steel.

  6. Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

    NASA Astrophysics Data System (ADS)

    Walkowicz, J.; Zavaleyev, V.; Dobruchowska, E.; Murzynski, D.; Donkov, N.; Zykova, A.; Safonov, V.; Yakovin, S.

    2016-03-01

    Ceramic oxide ZrO2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates.

  7. Substitution for chromium in 304 stainless steel. [effects on oxidation and corrosion resistance

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1978-01-01

    An investigation was conducted to determine the effects of substituting less strategic elements for Cr on oxidation and corrosion resistance of AISI 304 stainless steel. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of 33 percent. Two alloys containing 12% Cr plus 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified which exhibited oxidation and corrosion resistance comparable to AISI 304 stainless steel.

  8. Linking anisotropy with Fe3C distribution in AISI 1045 steel

    NASA Astrophysics Data System (ADS)

    Shen, Ke-chang; Li, Gui-hua; Sun, Yi-min; Wang, Yong-gang; Li, Ying-jie; Cao, Guang-hui; Wang, Wei-min

    2015-12-01

    The anisotropy of the microstructure, thermal expansion behavior, corrosion resistance and magnetic properties of AISI 1045 steel was investigated. The distribution of Fe3C lamellae in the investigation plane parallel to the radial directions of molds was observed to differ from that in the investigation plane perpendicular to the radial directions by transmission electron microscopy. The lattice constants a 0 of α-Fe deduced from the XRD patterns of samples prepared using a sand (S)-mold and cut parallel to the radial direction of the mold (S//) and using a metal (M)-mold and cut parallel to the radial direction (M//), the corrosion resistance measured using an electrochemical workstation, and the magnetic permeability obtained by vibrating sample magnetometry also indicated the existence of anisotropy in the tested samples. The anisotropic change of corrosion potential ( E corr), pitting potential ( E pit) and magnetic permeability ( µ) of the samples was observed to depend on the orientation factor F 200 of α-Fe in the measured samples, which is controlled by the distribution of Fe3C lamellae in the eutectoid structure.

  9. Corrosion behavior of carbon steels under tuff repository environmental conditions

    SciTech Connect

    McCright, R.D.; Weiss, H.

    1984-10-01

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 100{sup 0}C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables.

  10. A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Simonelli, Marco; Tuck, Chris; Aboulkhair, Nesma T.; Maskery, Ian; Ashcroft, Ian; Wildman, Ricky D.; Hague, Richard

    2015-09-01

    The creation of an object by selective laser melting (SLM) occurs by melting contiguous areas of a powder bed according to a corresponding digital model. It is therefore clear that the success of this metal Additive Manufacturing (AM) technology relies on the comprehension of the events that take place during the melting and solidification of the powder bed. This study was designed to understand the generation of the laser spatter that is commonly observed during SLM and the potential effects that the spatter has on the processing of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V. With the exception of Ti-6Al-4V, the characterization of the laser spatter revealed the presence of surface oxides enriched in the most volatile alloying elements of the materials. The study will discuss the implication of this finding on the material quality of the built parts.

  11. Internal cathodic protection of piping system by the RCP method: What is the experience?

    SciTech Connect

    Johnsen, R.; Valen, S.; Gartland, P.O.; Drugli, J.M.

    1997-12-01

    Internal cathodic protection by resistor controlled anodes--Resistor controlled Cathodic Protection (RCP)--was introduced in 1991 as an alternative method for the prevention of localized corrosion of seawater transportation systems. More than five hundred RCP anodes have been installed in seawater piping systems made from highly alloyed stainless steel which had suffered from corrosion. This paper describes some of the installations including experiences so far. In addition the possible use of AISI 316L combined with RCP anodes is described.

  12. Intergranular stress-corrosion cracking of austenitic stainless steels in PWR boric-acid storage systems

    SciTech Connect

    Macdonald, D.D.; Cragnolino, G.A.; Olemacher, J.; Chen, T.Y.; Dhawale, S.

    1982-08-01

    A review is presented of the available literature on the intergranular stress corrosion cracking (IGSCC) of austenitic stainless steels at temperatures below 100/sup 0/C, as well as the results of an experimental investigation of the IGSCC of Types 304, 304L, and 316L stainless steels conducted in boric acid environments of the type employed in pressurized nuclear reactors (PWRs) for nuclear shim control. The susceptibility of furnace sensitized Type 304SS to IGSCC was studied using slow strain rate tests as a function of pH, temperature, potential, and concentration of suspected contaminants: chloride, thiosulfate, and tetrathionate. Possible alternate alloys, such as Types 304L and 316L stainless steels, were also tested under those specific conditions that render Type 304SS susceptible to cracking. Corrosion potentials that can be attained in air-saturated boric acid solutions in the presence of the above mentioned species were measured in order to evaluate the propensity towards intergranular cracking under conditions simulating those that prevail in service.

  13. Stress corrosion of low alloy steels used in external bolting on pressurised water reactors

    SciTech Connect

    Skeldon, P.; Hurst, P.; Smart, N.R.

    1992-12-31

    The stress corrosion cracking (SCC) susceptibility of AISI 4140 and AISI 4340 steels has been evaluated in five environments, three simulating a leaking aqueous boric acid environment and two simulating ambient external conditions ie moist air and salt spray. Both steels were found to be highly susceptible to SCC in all environments at hardnesses of 400 VPN and above. The susceptibility was greatly reduced at hardnesses below 330 VPN but in one environment, viz refluxing PWR primary water, SCC was observed at hardnesses as low as 260VPN. Threshold stress intensities for SCC were frequently lower than those in the literature.

  14. Corrosion behavior of surface films on boron-implanted high purity iron and stainless steels

    NASA Technical Reports Server (NTRS)

    Kim, H. J.; Carter, W. B.; Hochman, R. F.; Meletis, E. I.

    1985-01-01

    Boron (dose, 2 x 10 to the 17th ions/sq cm) was implanted into high purity iron, AISI 316 austenitic stainless steel, and AISI 440C martensitic stainless steel, at 40 keV. The film structure of implanted samples was examined and characterized by contrast and diffraction analyses utilizing transmission electron microscopy. The effect of B(+) ion implantation on the corrosion behavior was studied using the potentiodynamic polarization technique. Tests were performed in deaerated 1 N H2SO4 and 0.1 M NaCl solutions. Scanning electron microscopy was used to examine the morphology of the corroded surfaces after testing.

  15. Erosion and Corrosion Behavior of Laser Cladded Stainless Steels with Tungsten Carbide

    NASA Astrophysics Data System (ADS)

    Singh, Raghuvir; Kumar, Mukesh; Kumar, Deepak; Mishra, Suman K.

    2012-11-01

    Laser cladding of tungsten carbide (WC) on stainless steels 13Cr-4Ni and AISI 304 substrates has been performed using high power diode laser. The cladded stainless steels were characterized for microstructural changes, hardness, solid particle erosion resistance and corrosion behavior. Resistance of the clad to solid particle erosion was evaluated using alumina particles according to ASTM G76 and corrosion behavior was studied by employing the anodic polarization and open circuit potential measurement in 3.5% NaCl solution and tap water. The hardness of laser cladded AISI 304 and 13Cr-4Ni stainless steel was increased up to 815 and 725Hv100 g, respectively. The erosion resistance of the modified surface was improved significantly such that the erosion rate of cladded AISI 304 (at 114 W/mm2) was observed ~0.74 mg/cm2/h as compared to ~1.16 and 0.97 mg/cm2/h for untreated AISI 304 and 13Cr-4Ni, respectively. Laser cladding of both the stainless steels, however, reduced the corrosion resistance in both NaCl and tap water.

  16. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  17. Hanford double shell tank corrosion monitoring instrument tree prototype

    SciTech Connect

    Nelson, J.L.; Edgemon, G.L.; Ohl, P.C.

    1995-11-01

    High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks (DSTs and SSTs). The installation of a prototype corrosion monitoring instrument tree into DST 241-A-101 was completed in December 1995. The instrument tree has the ability to detect and discriminate between uniform corrosion, pitting, and stress corrosion cracking (SCC) through the use of electrochemical noise measurements and a unique stressed element, three-electrode probe. The tree itself is constructed of AISI 304L stainless steel (UNS S30403), with probes in the vapor space, vapor/liquid interface and liquid. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other US Department of Energy (DOE) sites. Keywords: Hanford, radioactive waste, high-level waste tanks, electrochemical noise, probes, double-shell tanks, single-shell tanks, corrosion.

  18. Niobized AISI 304 stainless steel bipolar plate for proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Sun, Juncai; Li, Pengbin; Jing, Bo; Li, Song; Wen, Zhongsheng; Ji, Shijun

    2012-06-01

    AISI 304 stainless steel (SS) has been niobized by a plasma surface diffusion alloying method. A 3 μm niobized layer with dominant niobium elements has been formed on the 304 SS surface and the performances of the niobized 304 SS has been examined and evaluated as bipolar plate for proton exchange membrane fuel cell (PEMFC). Results show that the average contact angle with water for the niobized 304 SS is about 90.4°, demonstrating better hydrophobicity as compared with the untreated 304 SS (68.1°). The corrosion resistance of the 304 SS is considerably improved by the niobized layer with the corrosion current densities decreased at 0.2 and 0.4 μA cm-2 in simulated PEMFC anode purged with hydrogen and the cathode purged with air condition (0.05 M H2SO4 + 2 ppm F- solution at 70 °C), respectively. The interfacial contact resistance (ICR) for the as-prepared niobized 304 SS is 10.53 mΩ cm2 at the compaction of 140 N cm-2. Furthermore, after 4 h potentiostatic tests, the niobizied specimens exhibit much lower ICR than that for the untreated ones. Thus, the niobized layer can act as a conductively protective layer of the 304 SS bipolar plate for PEMFC.

  19. Role of synergy between wear and corrosion in degradation of materials

    NASA Astrophysics Data System (ADS)

    Azzi, Marwan

    Tribocorrosion is a term used to describe the material degradation due to the combination of electrochemical and tribological processes. Due to a synergetic effect, the material loss can be larger than the sum of the losses due to wear and corrosion acting separately. In this thesis, the synergy of wear and corrosion was investigated for different types of material, namely the Ti-6Al-4V alloy, the SS316L stainless steel coated with a thin film of Diamond Like Carbon (DLC), and the SS301 stainless steel coated with a thin film of chromium silicon nitride (CrSiN). A tribocorrosion apparatus was designed and constructed to conduct wear experiments in corrosive media. Sliding ball-on-plate configuration was used in this design, where the contact between the ball and the specimen is totally immersed in the test electrolyte. The specimen was connected to a potentiostat to control its electrochemical parameters, namely the potential and the current. Electrochemical techniques were used to control the kinetics of corrosion reactions, and therefore it was possible to assess separately the role of corrosion and wear in the total degradation of material, and to evaluate the synergy between them. For Ti-6Al-4V, it was found that the corrosion and tribocorrosion depend strongly on the structure of the material. The alpha-equiaxed microstructure with fine dispersed beta-phase exhibited the best corrosion resistance. The corrosion resistance was found to decrease when the basal plane was preferentially aligned parallel to the surface, which is attributed to a low resistance to charge transfer in the oxide films formed on this plane. On the other hand, when wear and corrosion were involved simultaneously, the oxide layer protecting the substrate against dissolution was mechanically destroyed leading to a high corrosion rate. It was found that the hardness was the most important factor determining the tribocorrosion behavior of the Ti-6Al-4V alloy; samples with high hardness

  20. The effect of water vapor on the corrosion of carbon steel at 65{degree}C

    SciTech Connect

    Gdowski, G.E.; Estill, J.C.

    1995-11-07

    AISI 1020 carbon steel was exposed to air at various relative humidities at 65{degrees}C. A ``critical relative humidity`` (CRH) of 75--85% was determined. The CRH is the transitional relative humidity where oxidation/corrosion changes from dry oxidation to aqueous film electrochemical corrosion. Short term testing suggests that aqueous film electrochemical corrosion results in the formation of an inner oxide of Fe{sub 3}O{sub 4}, and an outer oxide of a powdery Fe{sub 2}O{sub 3} and/or Fe{sub 2}O{sub 3}{center_dot}xH{sub 2}O.

  1. Nanotextured stainless steel for improved corrosion resistance and biological response in coronary stenting

    NASA Astrophysics Data System (ADS)

    Mohan, Chandini C.; Prabhath, Anupama; Cherian, Aleena Mary; Vadukumpully, Sajini; Nair, Shantikumar V.; Chennazhi, Krishnaprasad; Menon, Deepthy

    2014-12-01

    Nanosurface engineering of metallic substrates for improved cellular response is a persistent theme in biomaterials research. The need to improve the long term prognosis of commercially available stents has led us to adopt a `polymer-free' approach which is cost effective and industrially scalable. In this study, 316L stainless steel substrates were surface modified by hydrothermal treatment in alkaline pH, with and without the addition of a chromium precursor, to generate a well adherent uniform nanotopography. The modified surfaces showed improved hemocompatibility and augmented endothelialization, while hindering the proliferation of smooth muscle cells. Moreover, they also exhibited superior material properties like corrosion resistance, surface integrity and reduced metal ion leaching. The combination of improved corrosion resistance and selective vascular cell viability provided by nanomodification can be successfully utilized to offer a cell-friendly solution to the inherent limitations pertinent to bare metallic stents.

  2. Corrosion properties of S-phase layers formed on medical grade austenitic stainless steel.

    PubMed

    Buhagiar, Joseph; Dong, Hanshan

    2012-02-01

    The corrosion properties of S-phase surface layers formed in AISI 316LVM (ASTM F138) and High-N (ASTM F1586) medical grade austenitic stainless steels by plasma surface alloying with nitrogen (at 430°C), carbon (at 500°C) and both carbon and nitrogen (at 430°C) has been investigated. The corrosion behaviour of the S-phase layers in Ringer's solutions was evaluated using potentiodynamic and immersion corrosion tests. The corrosion damage was evaluated using microscopy, hardness testing, inductive coupled plasma mass spectroscopy and X-ray diffraction. The experimental results have demonstrated that low-temperature nitriding, carburising and carbonitriding can improve the localised corrosion resistance of both industrial and medical grade austenitic stainless steels as long as the threshold sensitisation temperature is not reached. Carburising at 500°C has proved to be the best hardening treatment with the least effect on the corrosion resistance of the parent alloy.

  3. Long-term corrosion of austenitic steels in flowing LBE at 400 °C and 10-7 mass% dissolved oxygen in comparison with 450 and 550 °C

    NASA Astrophysics Data System (ADS)

    Tsisar, Valentyn; Schroer, Carsten; Wedemeyer, Olaf; Skrypnik, Aleksandr; Konys, Jürgen

    2016-01-01

    Long-term corrosion tests for up to ˜13,194 h on 1.4970 (15-15 Ti), 316L and 1.4571 austenitic steels were carried out at 400 °C in flowing LBE (2 m/s) with 10-7 mass% dissolved oxygen. The steels show general slight oxidation (Cr-based oxide film) along with local, pit-type solution-based corrosion attack. The incubation time for pit-type attack is ˜4500 h. After ˜13,194 h, the maximum pit depth observed was ˜14, 23 and 57 μm for 1.4970, 316L and 1.4571, respectively, that corresponds to local corrosion rates of ˜6, 10 and 26 μm/year. At 450 °C and 550 °C, the corrosion rates are ranged in between ˜120-220 μm/year and ˜500-3000 μm/year, respectively. Corrosion appearances and mechanisms are discussed.

  4. Corrosion of materials and scaling in low-salinity East Mesa geothermal brines

    SciTech Connect

    McCawley, F.X.; Cramer, S.D.; Riley, W.D.; Carter, J.P.; Needham, P.B. Jr.

    1981-01-01

    Field corrosion studies were conducted at the East Mesa Known Geothermal Resources Area (KGRA) in the Imperial Valley, Calif., to determine the optimum materials of construction for use in geothermal mineral energy resource recovery plants. These studies included characterization of geothermal environments and in situ corrosion testing. The corrosion resistance of 10 alloys exposed to 5 brine and steam process environments was evaluated using the low-salinity, high-temperature brine from geothermal well Mesa 6-1. Of these alloys, Hastelloy C-276, Hastelloy S, Inconel 625, titanium-2 nickel, and 316 L stainless steel had excellent resistance to corrosion in all of the process environments; E-Brite 26-1 and 430 stainless steel had fair resistance. Although general corrosion rates for 4130 steel and 1020 carbon steel were substantially higher than those of the other iron-base alloys, these two alloys could prove useful in low-salinity process environments because of their low cost. Aluminum alloy 5005 was the least corrosion resistant alloys and pitted severely. Scales formed on all of the alloys in every process environment. Calcite, aragonite, and an amorphous silicate were the major components of the scales.

  5. Corrosion protection

    DOEpatents

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  6. Colloquium on Large Scale Improvement: Implications for AISI

    ERIC Educational Resources Information Center

    McEwen, Nelly, Ed.

    2008-01-01

    The Alberta Initiative for School Improvement (AISI) is a province-wide partnership program whose goal is to improve student learning and performance by fostering initiatives that reflect the unique needs and circumstances of each school authority. It is currently ending its third cycle and ninth year of implementation. "The Colloquium on…

  7. Evaluation of stainless steels for their resistance to intergranular corrosion

    NASA Astrophysics Data System (ADS)

    Korostelev, A. B.; Abramov, V. Ya.; Belous, V. N.

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the International Thermonuclear Reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K = Cr eff - αC eff, where α-thermodynamic coefficient, Cr eff-effective chromium content (regarding molybdenum influence) and C eff-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 × 10 22 n/cm 2 fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC.

  8. Underground Corrosion of Activated Metals, 6-Year Exposure Analysis

    SciTech Connect

    M. K. Adler Flitton; T. S. Yoder

    2006-03-01

    The subsurface radioactive disposal site located at the Idaho National Laboratory contains neutronactivated metals from non-fuel nuclear-reactor-core components. A long-term underground corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in the surrounding arid vadose zone environment. The test uses nonradioactive metal coupons representing the prominent neutron-activated materials buried at the disposal location, namely, Type 304L stainless steel (UNS S30403), Type 316L stainless steel (S31603), nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6 (A96061), and a zirconium alloy (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) are also included in the test. This paper briefly describes the ongoing test and presents the results of corrosion analysis from coupons exposed underground for 1, 3, and 6 years.

  9. Corrosion Engineering.

    ERIC Educational Resources Information Center

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  10. Fireside Corrosion

    SciTech Connect

    Holcomb, Gordon

    2011-07-14

    Oxy-fuel fireside research goals are: (1) determine the effect of oxyfuel combustion on fireside corrosion - flue gas recycle choice, staged combustion ramifications; and (2) develop methods to use chromia solubility in ash as an ash corrosivity measurement - synthetic ashes at first, then boiler and burner rig ashes.

  11. Weldability, machinability and surfacing of commercial duplex stainless steel AISI2205 for marine applications - A recent review.

    PubMed

    Vinoth Jebaraj, A; Ajaykumar, L; Deepak, C R; Aditya, K V V

    2017-05-01

    In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. Microstructural changes during the weld cooling cycle such as austenite reformation, partitioning of alloying elements, HAZ transformations, and the intermetallic precipitations are analyzed and compared with the different welding techniques. In the second part, machinability of DSS 2205 is compared with the commercial ASS grades in order to justify the quality of machining. In the third part, the importance of surface quality in a marine exposure is emphasized and the enhancement of surface properties through peening techniques is highlighted. The research gaps and inferences highlighted in this review will be more useful for the fabrications involved in the marine applications.

  12. Quantifying Cutting and Wearing Behaviors of TiN- and CrN-Coated AISI 1070 Steel

    PubMed Central

    Cakan, Ahmet; Ozkaner, Vedat; Yildirim, Mustafa M.

    2008-01-01

    Hard coatings such as titanium nitride (TiN) and chromium nitride (CrN) are widely used in cutting and forming tools against wear and corrosion. In the present study, hard coating films were deposited onto AISI 1070 steels by a cathodic arc evaporation plating (CAVP) technique. These samples were subjected to wear in a conventional lathe for investigating the tribological behaviour of coating structure, and prenitrided subsurface composition was characterized using scanning electron microscopy (SEM), line scan analyses and X-ray diffraction (XRD). The wear properties of TiN- and CrN-coated samples were determined using an on-line monitoring system. The results show that TiN-coated samples demonstrate higher wear resistance than CrN-coated samples. PMID:27873912

  13. Corrosion sensor

    DOEpatents

    Glass, R.S.; Clarke, W.L. Jr.; Ciarlo, D.R.

    1994-04-26

    A corrosion sensor array is described incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis. 7 figures.

  14. Corrosion sensor

    DOEpatents

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  15. Adsorption of Cd(II) and Pb(II) by in situ oxidized Fe3O4 membrane grafted on 316L porous stainless steel filter tube and its potential application for drinking water treatment.

    PubMed

    Zhu, Mengfei; Zhu, Li; Wang, Jianlong; Yue, Tianli; Li, Ronghua; Li, Zhonghong

    2017-03-08

    Removing heavy metal ions from aqueous solutions is one of the most challenging separations. In situ oxidized Fe3O4 membranes using 316L porous stainless steel filter tube have shown great potential for removing anion Cr(VI). Here we report the performances of the in situ oxidized Fe3O4 membranes for removing two toxic cations Cd(II) and Pb(II) commonly existing in water and their potential applications for drinking water purification. The membranes exhibited high removal efficiency: 97% at pH 9.0 for Cd(II) of 1.0 mg/L initial concentration and 100% at pH 5.0-6.0 for Pb(II) of 5.0 mg/L initial concentration. The maximum adsorption capabilities were estimated at 0.800 mg/g and 2.251 mg/g respectively for Cd(II) and Pb(II) at 318 K by the Langmuir model. Results of batch tests revealed the existence of electrostatic attraction and chemisorption. XRD and FT-IR analyses indicated that the chemisorption might be the insertion of Cd(II) and Pb(II) into the Fe3O4 crystal faces of 311 and 511 to form mononuclear or binuclear coordination with O atoms of Fe-O6 groups. Competitive adsorption of Cd(II) and Pb(II) in binary solutions revealed a preferential adsorption for Pb(II). Na2EDTA solution was used to regenerate the membranes, and the maximum desorption ratio was 90.29% and 99.75% respectively for Cd(II) and Pb(II). The membranes were able to efficiently lower Cd(II) and Pb(II) concentrations to meet the drinking water standards recommended by the World Health Organization and are promising for engineering applications aimed at drinking water purification.

  16. Corrosion assessment of submerged demineralizer system vessels for burial as high-integrity containers at the Hanford commercial waste disposal site

    SciTech Connect

    1984-11-01

    The available corrosion literature was reviewed in order to estimate the extent of corrosion that would occur to electrically isolated Type 316L stainless steel buried at a depth of 14 m at the Hanford commercial low-level radioactive waste disposal site. After 300 y of exposure in Burbank loamy sand the estimated corrosion is as follows: the average uniform metal loss would be less than 1 mil; pitting penetration is estimated at 200 mil; and the pit density (assuming that all of the metal loss is due to pitting and that all of the pits are of uniform depth) should be less than 1 pit/ft/sup 2/. 7 figures, 9 tables.

  17. Corrosion behaviour of aluminized martensitic and austenitic steels in liquid Pb-Bi

    NASA Astrophysics Data System (ADS)

    Deloffre, Ph.; Balbaud-Célérier, F.; Terlain, A.

    2004-11-01

    The Pb-Bi liquid alloy is under consideration as a spallation target material in the hybrid systems due to its suitable nuclear and physical properties. In order to limit the risks of corrosion of the structural elements in contact with the liquid Pb-Bi, protection by means of aluminized coatings was investigated for 316L austenitic steel and T91 martensitic steel. For both steels, no damages were observed after immersions in static Pb-Bi up to 500 °C for low oxygen concentrations and long durations. However, at 600 °C in the same conditions, a non-uniform degradation of the coatings was observed. Only coated 316L was tested in dynamic conditions. The results were generally satisfying for temperatures from 350 to 600 °C and for fluid velocities up to 2.3 m s -1. However, in both the IPPE loops and the CICLAD device, some localized damage of the coatings, attributed to erosion, was observed.

  18. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    NASA Astrophysics Data System (ADS)

    Pan, T. J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

    2016-04-01

    The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  19. Study of metal corrosion using ac impedance techniques in the STS launch environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.

    1989-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 19 alloys under conditions similar to the STS launch environment. The alloys were: Zirconium 702, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, Inconel 600, 7Mo + N, Ferralium 255, Inco Alloy G-3, 20Cb-3, SS 904L, Inconel 825, SS 304LN, SS 316L, SS 317L, ES 2205, SS 304L, Hastelloy B-2, and Monel 400. AC impedance data were gathered for each alloy after one hour immersion time in each of the following three electrolyte solutions: 3.55 percent NaCl, 3.55 percent NaCl-0.1N HCl, and 3.55 percent NaCl-1.0N HCl. The data were analyzed qualitatively using the Nyquist plot and quantitatively using the Bode plot. Polarization resistance, Rp, values were obtained using the Bode plot. Zirconium 702 was the most corrosion resistant alloy in the three electrolytes. The ordering of the other alloys according the their resistance to corrosion varied as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of Zirconium 702 and Ferralium 255 increased as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of the other 17 alloys decreased as the concentration of the hyrdochloric acid in the electrolyte increased.

  20. The intrinsically high pitting corrosion resistance of mechanically polished nitinol in simulated physiological solutions.

    PubMed

    Bai, Zhijun; Rotermund, Harm H

    2011-10-01

    Nitinol wires have been widely used in many biomedical applications, such as cardiovascular stent due to their superelasticity and shape memory effect. However, their corrosion properties and the related biocompatibility are not well understood, and the reported results are controversial. In this study, we evaluate the pitting corrosion property of nitinol, titanium, nickel, and 316L stainless steel (316LSS) wires with different surface roughnesses in a saline solution at 37 °C. The cyclic potentiodynamic polarization results show that mechanically polished nitinol and Ti wires are highly resistant to pitting corrosion, while Ni and 316LSS wires are susceptible to pitting corrosion. Electrochemical impedance spectroscopy is used to study the interface of oxide film/solution and all mechanically polished nitinol wires are covered by 2-3 nm thick films formed under open circuit potential. Furthermore, the electronic structures and semiconducting properties of passive films on nitinol, Ti and Ni wires are studied by Mott-Schottky analysis. Passive films formed on nitinol and Ti exhibit n-type semiconducting characteristics, whereas films on Ni show p-type semiconducting characteristics. Scanning Kelvin Microscopy is used to measure the surface potential difference between common inclusions from the nitinol matrix and the results indicate that the inclusions are more electrochemically noble than the nitinol matrix. Band energy theory is used to model the electrochemical interface between the passive films of nitinol and the solution under different applied potential conditions. A mechanism for the strong pitting corrosion resistance of nitinol in saline solution is proposed.

  1. Long term laboratory corrosion monitoring of calcine bin set materials exposed to zirconia calcine

    SciTech Connect

    Dirk, W.J.

    1994-06-01

    Corrosion testing of Type 1025 carbon steel, 405, 304, 304L, 316L, and 347 stainless steels, and 6061-T6 aluminum were conducted in synthetic zirconia calcine to model long term corrosion performance of bin set material. Testing was conducted over a period of 17 years. The existing calcine bin set {number_sign}1 is constructed of Type 405 stainless steel, 2 through 4 are constructed of Type 304 stainless steel and 5 through 7 are constructed of Type 304L stainless steel. The highest rate observed for Type 304L stainless steel was 8.1 {times} 10{sup {minus}7} inches per month. This would equal a wall thickness loss of about 5 mils after 500 years of storage. Currently, the established schedule for removal of corrosion test coupons from the calcine storage bins is at the end of the 10th, 100th, 250th, and 450th year of solid storage service. Very low corrosion rates and metal oxide data determined from the long term laboratory test, in conjunction with corrosion rates from the coupon assessment of the second bin set, indicate this schedule should be revised from 10 years to 50 years for the first assessment.

  2. Improvement of adhesion and barrier properties of biomedical stainless steel by deposition of YSZ coatings using RF magnetron sputtering

    SciTech Connect

    Sánchez-Hernández, Z.E.; Domínguez-Crespo, M.A.; Torres-Huerta, A.M.; Onofre-Bustamante, E.; Andraca Adame, J.; Dorantes-Rosales, H.

    2014-05-01

    The AISI 316L stainless steel (SS) has been widely used in both artificial knee and hip joints in biomedical applications. In the present study, yttria stabilized zirconia (YSZ, ZrO{sub 2} + 8% Y{sub 2}O{sub 3}) films were deposited on AISI 316L SS by radio-frequency magnetron sputtering using different power densities (50–250 W) and deposition times (30–120 min) from a YSZ target. The crystallographic orientation and surface morphology were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effects of the surface modification on the corrosion performance of AISI 316L SS were evaluated in phosphate buffered saline (PBS) solution using an electrochemical test on both the virgin and coated samples. The YSZ coatings have a (111) preferred orientation during crystal growth along the c-axis for short deposition times (30–60 min), whereas a polycrystalline structure forms during deposition times from 90 to 120 min. The corrosion protective character of the YSZ coatings depends on the crystal size and film thickness. A significant increase in adhesion and corrosion resistance by at least a factor of 46 and a higher breakdown potential were obtained for the deposited coatings at 200 W (120 min). - Highlights: • Well-formed and protective YSZ coatings were achieved on AISI 316L SS substrates. • Films grown at high power and long deposition time have polycrystalline structures. • The crystal size varies from ∼ 5 to 30 nm as both power and deposition time increased. • The differences of corrosion resistance are attributed to internal film structure.

  3. An Experimental Study of the Corrosion Behavior of Nickel Tungsten Carbide in Some Water-Glycol Hydraulic Fluids for Subsea Applications

    NASA Astrophysics Data System (ADS)

    Zheng, Lei; Neville, Anne; Gledhill, Andrew; Johnston, David

    2010-02-01

    Corrosion failures of components in electro-hydraulic control systems can have serious consequences for the operation of an entire subsea oil recovery system, especially in water depths more than 150 m (Fleming, Meas. Control, 2000, 33(7), p 207-213). An acceptable reason for this is that seawater ingress can have a great effect on stainless steel 316L, the most commonly used material for the failed components of the direction control valves, since chloride irons destabilize the passive film [Malik et al., Corros. Sci., 1992, 33(11), p 1809-1827; Desalination, 1994, 97(1-3), p 189-197; Al-Malahy and Hodgkiess, Desalination, 2003, 158(1-3), p 35-42]. Other materials, claimed to be seawater tolerant, are starting to be used in this system. However, problems can still exist due to the complex factors relating to the corrosion process and how the environmental parameters affect the corrosion mechanisms. In this work, the corrosion behavior of a nickel tungsten carbide cermet, one of the proposed materials, is compared with stainless steel 316L, in four different water-glycol hydraulic fluids and 50% hydraulic fluid/50% seawater solutions using an electrochemical test methodology. Systematic fluid analysis, which includes GC-MS for organic components and ICP-MS analysis for ionic content, and surface analysis of the material are carried out to assess the corrosion mechanisms. Detailed conclusions are then made to summarize the advantages and disadvantages of nickel tungsten carbide being used in this system. The effects of each factor on the corrosion rates and mechanisms are discussed.

  4. Production of carbon nano-tubes via CCVD method and their corrosion protection performance in epoxy based coatings

    NASA Astrophysics Data System (ADS)

    Raza, M. A.; Ghauri, F. A.; Awan, M. S.; Farooq, A.; Ahmad, R.

    2016-08-01

    Good yield of carbon products was obtained by catalytic chemical vapor deposition (CCVD) technique using 100-500mg of ferrocene catalyst at temperature of 900 °C and acetylene flow rate of 150-200cc/min. The effects of amount of ferrocene, temperature and hydrocarbons precursors on the yield of carbon nanomaterial's was calculated and characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) andenergy- dispersive X-ray spectroscopy (EDS). Good yield of carbon nanomaterials primarily consisted of carbon nanotubes (CNTs) and carbon nanoparticles was obtained. CNTs obtained after purification were dispersed in epoxy resin to produce composite coatings which were coated on stainless steel 316L. The coated stainless steel samples’ corrosion behavior was studied using open circuit potential (OCP), cyclic polarization and electrochemical impedance spectroscopy (EIS) techniques. Results showed that epoxy coating containing 4 wt. % of CNTs offered improved corrosion resistance to stainless steel.

  5. Application of the thin electrolyte layer technique to corrosion testing of dental materials

    NASA Astrophysics Data System (ADS)

    Ledvina, Martin

    Proper simulation of the oral environment for the corrosion testing of dental materials is crucial for determining corrosion rates and mechanisms correctly. In this study, the thin electrolyte layer technique (TET) was characterized and employed to investigate the importance of the chemical composition of the testing environment on the outcome of electrochemical tests. The thickness of the electrolyte layer in TET is only 0.5 mm and contains only 20 muL of electrolyte. This arrangement simulates the physical characteristics of the oral environment and facilitates testing in human saliva. Oxygen availability for reduction on the sample surface was determined, using cathodic polarization of Pt in borate buffer, to be lower in TET than in traditional (bulk electrolyte) techniques. Appreciable differences were found during polarization experiments on 316 L SS in saline and artificial saliva. Oxygen content was found to play a significant role in the corrosivity of various species contained in artificial saliva. Potentiodynamic polarization employing human saliva in TET on 316L SS proved to be very different from tests performed in artificial saliva. This was believed to be due to the presence of organic species, specifically proteins, contained in human saliva. This was further confirmed by cyclic polarization and corrosion current measurements of four commercial nickel-chromium (NiCr) alloys with varying amounts of Be. For this phase of the experiment, artificial saliva (AS), AS with 1% albumin, AS with 1% of mucin and parotid human saliva were employed as electrolytes. The results obtained in the various electrolytes depended on the composition, microstructure, stability of passive film, and the presence of casting porosity of the alloys tested. Proteins had insignificant effect on alloys with highly stable passive films, whereas, corrosion rates increased substantially in those alloys with compromised passive film formation. Proteins, especially mucin, lowered the

  6. The implications of thermomechanical processing for microbiologically influenced corrosion

    SciTech Connect

    Walsh, D.W.

    1999-11-01

    This work examined the effect of systematic variation in the amounts of cerium, sulfur and silicon on corrosion resistance in an AISI 8630 base material and weldments exposed to sterile and biologically active anaerobic aqueous solutions. Significant correlation between microbiologically influenced corrosion (MIC) susceptibility and sulfide inclusion size, shape, chemical stability and spatial distribution were found in these materials. In addition, significant correlation was found between these factors and bacterial attachment, particularly during a critical time period in film evolution. These factors were found to affect the evolution of microbial consortia at metal surfaces and subsequent corrosion at attachment sites, as measured by pit initiation and maximum pit size. The results suggest mitigation strategies based on microstructural design. A two-level, three-factor full factorial experiment, with AISI 8630 (UNS G86300) as the master composition, was used to relate minor element composition to both MIC susceptibility and microbial attachment in weld composite zones, partially melted zones (PMZ) and adjacent base metal regions. In all cases studied, MIC susceptibility was greatest in the PMZ. In addition, the MIC susceptibility of materials tested was significantly altered by differences in fabrication procedure as measured by changes to heat input. Samples exposed to sterile solutions were significantly less corroded. Higher energy density processes and lower heat inputs diminished MIC sensitivity. In both base metal and welded samples the addition of Cerium was found to diminish MIC susceptibility. Cerium creates this benefit through its profound effect on inclusion geometry, chemical stability and thermal stability.

  7. Fighting Corrosion

    NASA Technical Reports Server (NTRS)

    2004-01-01

    Reinforced concrete structures such as bridges, parking decks, and balconies are designed to have a service life of over 50 years. All too often, however, many structures fall short of this goal, requiring expensive repairs and protection work earlier than anticipated. The corrosion of reinforced steel within the concrete infrastructure is a major cause for this premature deterioration. Such corrosion is a particularly dangerous problem for the facilities at NASA s Kennedy Space Center. Located near the Atlantic Ocean in Florida, Kennedy is based in one of the most corrosive-prone areas in the world. In order to protect its launch support structures, highways, pipelines, and other steel-reinforced concrete structures, Kennedy engineers developed the Galvanic Liquid Applied Coating System. The system utilizes an inorganic coating material that slows or stops the corrosion of reinforced steel members inside concrete structures. Early tests determined that the coating meets the criteria of the National Association of Corrosion Engineers for complete protection of steel rebar embedded in concrete. Testing is being continued at the Kennedy's Materials Science Beach Corrosion Test Site.

  8. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  9. LOCALIZED CORROSION OF AUSTENITIC STAINLESS STEELEXPOSED TO MIXTURES OF PLUTONIUM OXIDE AND CHLORIDE SALTS

    SciTech Connect

    Zapp, P; Kerry Dunn, K; Jonathan Duffey, J; Ron Livingston, R; Zane Nelson, Z

    2008-11-21

    Laboratory corrosion tests were conducted to investigate the corrosivity of moist plutonium oxide/chloride (PuO{sub 2}/Cl-) salt mixtures on 304L and 316L stainless steel coupons. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The two flat coupons were placed so that the solid oxide/salt mixture contacted about one half of the coupon surface. One teardrop coupon was placed in contact with solid mixture; the second teardrop was in contact with the headspace gas only. The mixtures were loaded with nominally 0.5 wt % water under a helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration and on the composition of the salt. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas, nor in coupons exposed to other mixtures with either 0.92 wt% CaCl{sub 2} or no CaCl{sub 2}. The corrosion results point to the significance of the interaction between water loading and the concentration of the hydrating salt CaCl{sub 2} in the susceptibility of austenitic stainless steels to corrosion.

  10. Étude expérimentale du comportement cyclique d'un acier du type 316 L sous chargement multiaxial complexe en traction-torsion-pressions interne et externe

    NASA Astrophysics Data System (ADS)

    Bocher, L.; Delobelle, P.

    1997-09-01

    This paper is concerned with the experimental determination of the behaviour of a 316 L austenitic stainless steel at room temperature and under non proportional cyclic strainings in tension-torsion- internal and external pressures. The two or three sinusoïdal strains were applied both in and out-of-phase and the main investigations deal with the additional hardening due to multiaxiality of the loadings. Typical stabilized hysteresis loops are presented. With respect to the maximum additional hardening the different tests can be classified as follows : in phase tests, out-of-phase internal-external pressures tests, out-of-phase tension-torsion tests and finally tension-torsion-pressure with significant phase angles A device is presented which allows cyclic tests to be performed on tubes for loadings in tension-torsion-internal and external pressures. It is composed of a medium pressure chamber enclosing the gage length of the test specimen, directly fixed on the specimen and connected to two pressure regulators. The specimen is also fastened to the jaws of a hydraulic tensile-torsion machine through two extension rods. The entire device is controlled with the help of strain gauges set directly on the gage zone of the test specimen. Different tests have been performed at ambient temperature on an austenitic stainless steel which has the particularity of presenting a strong supplementary hardening connected to the non-radiality of the loadings. The influence of the phase shift parameters, namely the angles δ and \\varphi (δ: tension-torsion, \\varphi: tension-pressures) for two or three cyclic sinusoïdal components and for a total equivalent strain amplitude level imposed at 0.4% was studied. The ratios of the maximum strain amplitudes were respectively fixed at r_2 = 1 and r_1 = ± 1 (r_2: tension-torsion and r_1: tension-pressures). These tests allowed both the hypotheses made in stress calculations and the whole of the experimental set up to be validated. They

  11. Corrosion Assessment of Candidate Materials for the SHINE Subcritical Assembly Vessel and Components FY14 Report

    SciTech Connect

    Pawel, Steven J.

    2014-10-01

    Laboratory corrosion testing of candidate alloys—including Zr-4 and Zr-2.5Nb representing the target solution vessel, and 316L, 2304, 304L, and 17-4 PH stainless steels representing process piping and balance-of-plant components—was performed in support of the proposed SHINE process to produce 99Mo from low-enriched uranium. The test solutions used depleted uranyl sulfate in various concentrations and incorporated a range of temperatures, excess sulfuric acid concentrations, nitric acid additions (to simulate radiolysis product generation), and iodine additions. Testing involved static immersion of coupons in solution and in the vapor above the solution, and was extended to include planned-interval tests to examine details associated with stainless steel corrosion in environments containing iodine species. A large number of galvanic tests featuring couples between a stainless steel and a zirconium-based alloy were performed, and limited vibratory horn testing was incorporated to explore potential erosion/corrosion features of compatibility. In all cases, corrosion of the zirconium alloys was observed to be minimal, with corrosion rates based on weight loss calculated to be less than 0.1 mil/year with no change in surface roughness. The resulting passive film appeared to be ZrO2 with variations in thickness that influence apparent coloration (toward light brown for thicker films). Galvanic coupling with various stainless steels in selected exposures had no discernable effect on appearance, surface roughness, or corrosion rate. Erosion/corrosion behavior was the same for zirconium alloys in uranyl sulfate solutions and in sodium sulfate solutions adjusted to a similar pH, suggesting there was no negative effect of uranium resulting from fluid dynamic conditions aggressive to the passive film. Corrosion of the candidate stainless steels was similarly modest across the entire range of exposures. However, some sensitivity to corrosion of the stainless steels was

  12. Long term corrosion resistance of alumina forming austenitic stainless steels in liquid lead

    NASA Astrophysics Data System (ADS)

    Ejenstam, Jesper; Szakálos, Peter

    2015-06-01

    Alumina forming austenitic steels (AFA) and commercial stainless steels have been exposed in liquid lead with 10-7 wt.% oxygen at 550 °C for up to one year. It is known that chromia forming austenitic stainless steels, such as 316L and 15-15 Ti, have difficulties forming protective oxides in liquid lead at temperatures above 500 °C, which is confirmed in this study. By adding Al to austenitic steels, it is in general terms possible to increase the corrosion resistance. However this study shows that the high Ni containing AFA alloys are attacked by the liquid lead, i.e. dissolution attack occurs. By lowering the Ni content in AFA alloys, it is possible to achieve excellent oxidation properties in liquid lead. Following further optimization of the microstructural properties, low Ni AFA alloys may represent a promising future structural steel for lead cooled reactors.

  13. Corrosion characteristics of ferric and austenitic stainless steels for dental magnetic attachment.

    PubMed

    Endo, K; Suzuki, M; Ohno, H

    2000-03-01

    The corrosion behaviors of four ferric stainless steels and two austenitic stainless steels were examined in a simulated physiological environment (0.9% NaCl solution) to obtain basic data for evaluating the appropriate composition of stainless steels for dental magnetic attachments. The corrosion resistance was evaluated by electrochemical techniques and the analysis of released metal ions by atomic absorption spectrophotometry. The surface of the stainless steels was analyzed by X-ray photoelectron spectroscopy (XPS). The breakdown potential of ferric stainless steels increased and the total amount of released metal ions decreased linearly with increases in the sum of the Cr and Mo contents. The corrosion rate of the ferric stainless steels increased 2 to 6 times when they were galvanically coupled with noble metal alloys but decreased when coupled with commercially pure Ti. For austenitic stainless steels, the breakdown potential of high N-bearing stainless steel was approximately 500 mV higher than that of SUS316L, which is currently used as a component in dental magnetic attachments. The enriched nitrogen at the alloy/passive film interface may be effective in improving the localized corrosion resistance.

  14. Microstructural, mechanical, corrosion and cytotoxicity characterization of the hot forged FeMn30(wt.%) alloy.

    PubMed

    Čapek, Jaroslav; Kubásek, Jiří; Vojtěch, Dalibor; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-01-01

    An interest in biodegradable metallic materials has been increasing in the last two decades. Besides magnesium based materials, iron-manganese alloys have been considered as possible candidates for fabrication of biodegradable stents and orthopedic implants. In this study, we prepared a hot forged FeMn30 (wt.%) alloy and investigated its microstructural, mechanical and corrosion characteristics as well as cytotoxicity towards mouse L 929 fibroblasts. The obtained results were compared with those of iron. The FeMn30 alloy was composed of antiferromagnetic γ-austenite and ε-martensite phases and possessed better mechanical properties than iron and even that of 316 L steel. The potentiodynamic measurements in simulated body fluids showed that alloying with manganese lowered the free corrosion potential and enhanced the corrosion rate, compared to iron. On the other hand, the corrosion rate of FeMn30 obtained by a semi-static immersion test was significantly lower than that of iron, most likely due to a higher degree of alkalization in sample surrounding. The presence of manganese in the alloy slightly enhanced toxicity towards the L 929 cells; however, the toxicity did not exceed the allowed limit and FeMn30 alloy fulfilled the requirements of the ISO 10993-5 standard.

  15. Corrosion susceptibility study of candidate pin materials for ALTC (Active Lithium/Thionyl Chloride) batteries

    NASA Astrophysics Data System (ADS)

    Bovard, Francine S.; Cieslak, Wendy R.

    1987-09-01

    The corrosion susceptibilities of eight alternate battery pin material candidates for ALTC (Active Lithium/Thionyl Chloride) batteries in 1.5M LiAlCl4/SOCl2 electrolyte have been investigated using ampule exposure and electrochemical tests. The thermal expansion coefficients of these candidate materials are expected to match Sandia-developed Li-corrosion resistant glasses. The corrosion resistances of the candidate materials, which included three stainless steels (15-5 PH, 17-4 PH, and 446), three Fe-Ni glass sealing alloys (Kovar, Alloy 52, and Niromet 426), a Ni-based alloy (Hastelloy B-2) and a zirconium-based alloy (Zircaloy), were compared to the reference materials Ni and 316L SS. All of the candidate materials showed some evidence of corrosion and, therefore, did not perform as well as the reference materials. The Hastelloy B-2 and Zircaloy are clearly unacceptable materials for this application. Of the remaining alternate materials, the 446 SS and Alloy 52 are the most promising candidates.

  16. Effect of Host Media on Microbial Influenced Corrosion due to Desulfotomaculum nigrificans

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay K.

    2013-04-01

    This article reports about the tests carried to investigate microbial-induced corrosion on stainless steels due to sulfate-reducing bacteria sp. Desulfotomaculum nigrificans in different host media. Stainless steel 304L, 316L, and 2205 were selected for the test. Modified Baar's media (BM), sodium chloride solution, and artificial sea water (SW) were used as test solutions in anaerobic conditions. Electrochemical polarization and immersion test were performed to estimate the extent of corrosion rate and pitting on stainless steels. SEM/EDS were used to study the details inside/outside pits formed on the corroded samples. Biofilm formed on corroded coupons was analyzed for its components by UV/Visible spectroscopy. Corrosion attack on the test samples was observed maximum in case of exposure to SW followed by NaCl solution, both having sulfide and chloride whereas stainless steel exposed to BM, having sulfide, showed minimum attack. Tendency of extracellular polymeric substances to bind metal ions is observed to be responsible for governing the extent of corrosion attack.

  17. Comparison of organic peracids in wastewater treatment: Disinfection, oxidation and corrosion.

    PubMed

    Luukkonen, Tero; Heyninck, Tom; Rämö, Jaakko; Lassi, Ulla

    2015-11-15

    The use of organic peracids in wastewater treatment is attracting increasing interest. The common beneficial features of peracids are effective anti-microbial properties, lack of harmful disinfection by-products and high oxidation power. In this study performic (PFA), peracetic (PAA) and perpropionic acids (PPA) were synthesized and compared in laboratory batch experiments for the inactivation of Escherichia coli and enterococci in tertiary wastewater, oxidation of bisphenol-A and for corrosive properties. Disinfection tests revealed PFA to be a more potent disinfectant than PAA or PPA. 1.5 mg L(-1) dose and 2 min of contact time already resulted in 3.0 log E. coli and 1.2 log enterococci reduction. Operational costs of disinfection were estimated to be 0.0114, 0.0261 and 0.0207 €/m(3) for PFA, PAA and PPA, respectively. Disinfection followed the first order kinetics (Hom model or S-model) with all studied peracids. However, in the bisphenol-A oxidation experiments involving Fenton-like conditions (pH = 3.5, Fe(2+) or Cu(2+) = 0.4 mM) peracids brought no additional improvement to traditionally used and lower cost hydrogen peroxide. Corrosion measurements showed peracids to cause only a negligible corrosion rate (<6 μm year(-1)) on stainless steel 316L while corrosion rates on the carbon steel sample were significantly higher (<500 μm year(-1)).

  18. Computational modeling of the mechanism of hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals

    NASA Astrophysics Data System (ADS)

    Cendales, E. D.; Orjuela, F. A.; Chamarraví, O.

    2016-02-01

    In this article theoretical models and some existing data sets were examined in order to model the two main causes (hydrogen embrittlement and corrosion-cracking under stress) of the called environmentally assisted cracking phenomenon (EAC). Additionally, a computer simulation of flat metal plate subject to mechanical stress and cracking due both to hydrogen embrittlement and corrosion was developed. The computational simulation was oriented to evaluate the effect on the stress-strain behavior, elongation percent and the crack growth rate of AISI SAE 1040 steel due to three corrosive enviroments (H2 @ 0.06MPa; HCl, pH=1.0; HCl, pH=2.5). From the computer simulation we conclude that cracking due to internal corrosion of the material near to the crack tip limits affects more the residual strength of the flat plate than hydrogen embrittlement and generates a failure condition almost imminent of the mechanical structural element.

  19. Effect of Sr on the bioactivity and corrosion resistance of nanoporous niobium oxide coating for orthopaedic applications.

    PubMed

    Pauline, S Anne; Rajendran, N

    2014-03-01

    In this study, strontium incorporated Nb2O5 was synthesized in two different proportions by sol-gel methodology and was deposited on 316L SS by spin coating method. The synthesis conditions were optimized to obtain a nanoporous morphology. The prepared Sr-incorporated Nb2O5 coatings were uniform, smooth and well adherent on to the substrate 316L SS. The coatings were characterized by attenuated total reflectance-infrared spectroscopy (ATR-IR), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), atomic force microscopy (AFM) and transmission electron microscopy (TEM) and the formation of Sr-incorporated Nb2O5 coatings with nanoporous morphology was confirmed. Static water contact angle measurements showed an enhancement in the wettability of the obtained coatings. In vitro bioactivity test of the coated substrates showed that 0.05M Sr-incorporated Nb2O5 coating had better bioactivity compared to 0.1M Sr-incorporated coating. Solution analysis studies confirmed the controlled release of Sr ions from the coating, which aid and enhance hydroxyapatite (HAp) growth. Electrochemical studies confirmed that the coatings provided excellent corrosion protection to the base material as increased charge transfer resistance and decreased double layer capacitance was observed for the coated substrates.

  20. Bacterial adhesion to diamond-like carbon as compared to stainless steel.

    PubMed

    Soininen, Antti; Tiainen, Veli-Matti; Konttinen, Yrjö T; van der Mei, Henny C; Busscher, Henk J; Sharma, Prashant K

    2009-08-01

    Recent studies suggest that diamond-like carbon (DLC) coatings are suitable candidates for application on biomedical devices and implants, due to their high hardness, low friction, high wear and corrosion resistance, chemical inertness, smoothness, and tissue and blood compatibility. However, most studies have neglected the potential susceptibility of DLC coatings to bacterial adhesion, which is the first step in the development of implant-related infections. This study compares adhesion of seven bacterial strains, commonly implicated in implant-related infections, to tetrahedral amorphous carbon, with their adhesion to AISI 316L surgical steel. The results show that bacterial adhesion to DLC was similar to the adhesion to commonly used stainless steel. This suggests that DLC coating can be advantageously used on implants made of AISI 316L or other materials without increasing the risk to implant-related infections.

  1. CORROSION INHIBITION

    DOEpatents

    Cartledge, G.H.

    1958-06-01

    The protection of ferrous metsls from the corrosive action of aqueous solutions is accomplished by the incorporation of small amounts of certain additive agents into the aqueous solutions. The method comprises providing a small concentration of technetium, in the form of pertechnetate ion, dissolved in the solution.

  2. In-service Corrosion Issues in Sustainment of Naval Aircraft

    DTIC Science & Technology

    2012-08-28

    Stainless Steels 430, 41 0 (passive) Stainless Steel l3-8, 17-7 PH (active) Brass, Yellow, Naval Stainless Steel 316L (active) Bronze 220 Copper...active) Stainless Steels 309, 13-8, 17-7 PH (passive) Stainless Steels 304, 301, 321 (passive) Stainless Steels 201, 316L (passive) Stainless

  3. Wear resistance of quenched and tempered AISI 4137H steel

    NASA Astrophysics Data System (ADS)

    Tumuluru, Murali D.

    1986-02-01

    Abrasive wear resistance of quenched and tempered AISI 4137H steel was studied using the dry sand/rubber wheel test. The variables studied included hardness, tempering temperature, and cleanliness of the steel. The effect of sulfide inclusions on the relative wear performance of the steel was examined. Debris from the wear tests was analyzed using SEM and sieve analysis. The effects of steel cleanliness and sulfide inclusion shape on abrasion resistance are explained in terms of the relative ease for chip formation and its subsequent detachability during the abrasion process.

  4. Corrosion and corrosion prevention in gas turbines

    NASA Technical Reports Server (NTRS)

    Mom, A. J. A.; Kolkman, H. J.

    1985-01-01

    The conditions governing the corrosion behavior in gas turbines are surveyed. Factors such as temperature, relative humidity, the presence of sulfur and nitrogen dioxide, and fuel quality are discussed. Electromechanical corrosion at relatively low temperature in compressors; oxidation; and hot corrosion (sulfidation) at high temperature in turbines are considered. Corrosion prevention by washing and rinsing, fueld additives, and corrosion resistant materials and coatings are reviewed.

  5. Atomic diffusion in laser surface modified AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2013-07-01

    This paper presents a laser surface modification process of AISI H13 steel using 0.09 and 0.4 mm of laser spot sizes with an aim to increase surface hardness and investigate elements diffusion in laser modified surface. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, pulse repetition frequency (PRF), and overlap percentage. The hardness properties were tested at 981 mN force. Metallographic study and energy dispersive X-ray spectroscopy (EDXS) were performed to observe presence of elements and their distribution in the sample surface. Maximum hardness achieved in the modified surface was 1017 HV0.1. Change of elements composition in the modified layer region was detected in the laser modified samples. Diffusion possibly occurred for C, Cr, Cu, Ni, and S elements. The potential found for increase in surface hardness represents an important method to sustain tooling life. The EDXS findings signify understanding of processing parameters effect on the modified surface composition.

  6. Morphology, topography, and hardness of diffusion bonded sialon to AISI 420 at different bonding time

    NASA Astrophysics Data System (ADS)

    Ibrahim, Nor Nurulhuda Md.; Hussain, Patthi; Awang, Mokhtar

    2015-07-01

    Sialon and AISI 420 martensitic stainless steel were diffusion bonded in order to study the effect of bonding time on reaction layer's growth. Joining of these materials was conducted at 1200°C under a uniaxial pressure of 17 MPa in a vacuum ranging from 5.0 to 8.0×10-6 Torr with bonding time varied for 0.5, 2, and 3 h. Thicker reaction layer was formed in longer bonded sample since the elements from sialon could diffuse further into the steel. Sialon retained its microstructure but it was affected at the initial contact with the steel to form the new interface layer. Diffusion layer grew toward the steel and it was segregated with the parent steel as a result of the difference in properties between these regions. The segregation formed a stream-like structure and its depth decreased when the bonding time was increased. The microstructure of the steel transformed into large grain size with precipitates. Prolonging the bonding time produced more precipitates in the steel and reduced the steel thickness as well. Interdiffusions of elements occurred between the joined materials and the concentrations were decreasing toward the steel and vice versa. Silicon easily diffused into the steel because it possessed lower ionization potential compared to nitrogen. Formation of silicide and other compounds such as carbides were detected in the interface layer and steel grain boundary, respectively. These compounds were harmful due to silicide brittleness and precipitation of carbides in the grain boundary might cause intergranular corrosion cracking. Sialon retained its hardness but it dropped very low at the interface layer. The absence of crack at the joint in all samples could be contributed from the ductility characteristic of the reaction layer which compensated the residual stress that was formed upon the cooling process.

  7. Aircraft Corrosion

    DTIC Science & Technology

    1981-08-01

    chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont...IATA member airlines at $100 million based on 1976 operations. Thus the numbers are large, but detailed analyses on specific aircraft types, in known...demonstrate this in any quantitative way with accurate figures. Better information is required on the cost of corrosion, together with analyses of the

  8. Shadow corrosion

    NASA Astrophysics Data System (ADS)

    Ramasubramanian, N.

    2004-07-01

    An electrochemical mechanism, based on energetically favored complimentary reduction and oxidation reactions, operating in conjunction with radiolysis is proposed for explaining the shadow corrosion phenomenon observed under BWR conditions. The electrochemical reaction on platinum and nickel alloys (Inconel and X-750) is the oxidation of H 2O 2 to produce a localized enhancement in the concentrations of HO 2 and O 2. Energy level of the conduction band of ZrO 2 matches well with that for the reduction of HO 2 and O 2 regenerating H 2O 2. This reduction of the powerful oxidants, stimulates electron emission in ZrO 2 which then is balanced by increased oxidation of zirconium to generate additional electrons and hence also anion vacancies. A coupling between Zircaloy and platinum or nickel alloy is provided by H + transport, the source for initiating shadow corrosion, to Zircaloy-2 (Zircaloy-2 negative relative to platinum or the nickel alloy) in the gap between the materials. An enhanced localized corrosion of Zircaloy-2 occurs, its incidence dependent upon the transport of HO 2, O 2, H + and H 2O 2 in the coolant in the gap.

  9. Chemical, corrosion and topographical analysis of stainless steel implants after different implantation periods.

    PubMed

    Chrzanowski, Wojciech; Armitage, David Andrew; Knowles, Jonathan Campbell; Szade, Jacek; Korlacki, Wojciech; Marciniak, Jan

    2008-07-01

    The aim of this work is to examine the corrosion properties, chemical composition, and material-implant interaction after different periods of implantation of plates used to correct funnel chest. The implants are made of 316L stainless steel. Examinations are carried out on three implants: new (nonimplanted) and two implanted for 29 and 35 months. The corrosion study reveals that in the potential range that could occur in the physiological condition the new bar has the lowest current density and the highest corrosion potential. This indicates that the new plate has the highest corrosion resistance and the corrosion resistance could be reduced during implantation by the instruments used during the operation. XPS analysis reveals changes in the surface chemistry. The longer the implantation time the more carbon and oxygen are observed and only trace of elements such as Cr, Mo are detected indicating that surface is covered by an organic layer. On some parts of the implants whitish tissue is observed: the thickness of which increased with the time of implantation. This tissue was identified as an organic layer; mainly attached to the surface on the areas close to where the implant was bent to attain anatomical fit and thus where the implant has higher surface roughness. The study indicates that the chest plates are impaired by the implantation procedure and contact with biological environment. The organic layer on the surface shows that the implant did not stay passive but some reactions at the tissue-implant interface occurred. These reactions should be seen as positive, as it indicates that the implants were accepted by the tissues. Nevertheless, if the implants react, they may continue to release chromium, nickel, and other harmful ions long term as indicated by lower corrosion resistance of the implants following implantation.

  10. Preliminary Comparison of Properties between Ni-electroplated Stainless Steel Parts Fabricated with Laser Additive Manufacturing and Conventional Machining

    NASA Astrophysics Data System (ADS)

    Mäkinen, Mika; Jauhiainen, Eeva; Matilainen, Ville-Pekka; Riihimäki, Jaakko; Ritvanen, Jussi; Piili, Heidi; Salminen, Antti

    Laser additive manufacturing (LAM) is a fabrication technology, which enables production of complex parts from metallic materials with mechanical properties comparable to those of conventionally machined parts. These LAM parts are manufactured via melting metallic powder layer by layer with laser beam. Aim of this study is to define preliminarily the possibilities of using electroplating to supreme surface properties. Electrodeposited nickel and chromium as well as electroless (autocatalytic) deposited nickel was used to enhance laser additive manufactured and machined parts properties, like corrosion resistance, friction and wearing. All test pieces in this study were manufactured with a modified research AM equipment, equal to commercial EOS M series. The laser system used for tests was IPG 200 W CW fiber laser. The material used in this study for additive manufacturing was commercial stainless steel powder grade named SS316L. This SS316L is not equal to AISI 316L grade, but commercial name of this kind of powder is widely known in additive manufacturing as SS316L. Material used for fabrication of comparison test pieces (i.e. conventionally manufactured) was AISI 316L stainless steel bar. Electroplating was done in matrix cell and electroless was done in plastic sink properties of plated parts were tested within acetic acid salt spray corrosion chamber (AASS, SFS-EN-ISO 9227 standard). Adhesion of coating, friction and wearing properties were tested with Pin-On-Rod machine. Results show that in these preliminary tests, LAM parts and machined parts have certain differences due to manufacturing route and surface conditions. These have an effect on electroplated and electroless parts features on adhesion, corrosion, wearing and friction. However, further and more detailed studies are needed to fully understand these phenomena.

  11. Activity plan for activity E-20-81: development and experimental validation of crevice corrosion models

    SciTech Connect

    Farmer, J C

    1999-12-28

    Alloy 22 [UNS N06022] is now being considered for construction of high level waste containers to be emplaced at the potential repository at Yucca Mountain or elsewhere. In essence, this alloy is 21% Cr, 13% Mo, 4% Fe, 3% W, 2% Co, with the balance being Ni. Variants without tungsten are also being considered. Detailed mechanistic models are being developed to account for the corrosion of Alloy 22 surfaces in crevices that will inevitably form. Such occluded areas experience substantial decreases in pH, with corresponding elevations in chloride concentration. Other relevant materials will also be investigated: nickel-based alloys such as Alloys 825, 625, C-4, C-276 and 59; titanium-based alloys such as Grades 12, 7 and 16, carbon steels such as A516 Grade 55; stainless steels such as 304, 304L, 316, 316L and 316NG; various copper-based alloys; and any materials that would serve as crevice formers (rock, thermally-sprayed ceramics, etc.). Experimental work has been undertaken to validate the crevice corrosion model, including parallel studies with 304 stainless steel. The crevice corrosion model is described in detail in scientific notebooks of the Principal Investigator, as well as other publications. Codes will be prepared in accordance with the YMP QP entitled ''Software Quality Assurance'' (033-YMP-QP 12.0).

  12. Phorgotten phenomena: Galvanic corrosion remedy works -- but only if personnel know its intent

    SciTech Connect

    Dexter, S.C.

    1999-04-01

    Deep ocean instrumentation often is constructed from combinations of different materials as dictated by the necessary physical and mechanical properties as well as availability and cost. It is not at all uncommon for anodized aluminum alloys and stainless steels (SS) to be used in direct electrical contact, leading to the development of galvanic corrosion. In one case, a subsurface buoy was designed with a type 316L (UNS S31603) SS framework around a glass flotation sphere. Just before launch, a radio beacon and strobe light, used to locate the buoy when it was on the water surface, were attached directly to the framework with stainless U-bolts. The cylindrical housings for the radio beacon and strobe light were made of hard-anodized 6061-T6 aluminum (UNS A96061). Previous experience with these units deployed in the North Atlantic ocean for periods of a few months to 1 year showed that the beacon and strobe light stopped working prematurely because of corrosion of the anodized aluminum housings. The final remedy to protect the buoy against corrosion and the lessons learned are described.

  13. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  14. Evaluation of the structural steel corrosion behaviour, covered with epoxy-type paints, by means of electrochemical DC techniques

    NASA Astrophysics Data System (ADS)

    Salas, Y.; Guerrero, L.; Martinez, R.; Chicino, T.; Devia, C.

    2016-02-01

    In this work we have studied the behaviour of the electrochemical corrosion of structural steel AISI SAE 1007 with epoxy coatings, using epoxy-type paints, through techniques such as DC resistance Polarization and Potentio-dynamic tests. In order to determine potential and corrosion rates of these coatings, have been correlated this results with different used electrolytes. For this, coatings were characterized by thickness measurement and continuity measurements. The coatings showed a slight degradation in the testing time, due to defects present in their structure, and the attack by the electrolyte; however, epoxy coating system tends to react with the electrolytes based on their chemical composition.

  15. Chemical Industry Corrosion Management

    SciTech Connect

    2003-02-01

    Improved Corrosion Management Could Provide Significant Cost and Energy Savings for the Chemical Industry. In the chemical industry, corrosion is often responsible for significant shutdown and maintenance costs.

  16. Surface-protein interactions on different stainless steel grades: effects of protein adsorption, surface changes and metal release.

    PubMed

    Hedberg, Y; Wang, X; Hedberg, J; Lundin, M; Blomberg, E; Wallinder, I Odnevall

    2013-04-01

    Implantation using stainless steels (SS) is an example where an understanding of protein-induced metal release from SS is important when assessing potential toxicological risks. Here, the protein-induced metal release was investigated for austenitic (AISI 304, 310, and 316L), ferritic (AISI 430), and duplex (AISI 2205) grades in a phosphate buffered saline (PBS, pH 7.4) solution containing either bovine serum albumin (BSA) or lysozyme (LSZ). The results show that both BSA and LSZ induce a significant enrichment of chromium in the surface oxide of all stainless steel grades. Both proteins induced an enhanced extent of released iron, chromium, nickel and manganese, very significant in the case of BSA (up to 40-fold increase), whereas both proteins reduced the corrosion resistance of SS, with the reverse situation for iron metal (reduced corrosion rates and reduced metal release in the presence of proteins). A full monolayer coverage is necessary to induce the effects observed.

  17. Corrosion Damage Functions

    SciTech Connect

    Jones, Russell H.

    2002-11-30

    Corrosion damage can lead to reduced operational lifetimes. Often this damage is not as obvious as general corrosion but takes the form of pits, intergranular corrosion, crevice corrosion and hydrogen absorption. These types of corrosion damage lead to stress corrosion cracking, hydrogen induced cracking and corrosion fatigue. A critical step in defining a corrosion damage function is determining the relationship between the corrosion damage, the resulting crack propagation mechanism and component lifetimes. The sequence of events is often some localized corrosion event such as pitting, transition of the pit to a planar crack, propagation of this short crack, transition of the short crack to long crack conditions and continued propagation through Stage I, II, and III of the long crack SCC regimes. A description of critical corrosion damage processes and examples of the transition to long crack SCC conditions will be discussed.

  18. MRI-compatible Nb-60Ta-2Zr alloy for vascular stents: Electrochemical corrosion behavior in simulated plasma solution.

    PubMed

    Li, Hui-Zhe; Zhao, Xu; Xu, Jian

    2015-11-01

    Using revised simulated body fluid (r-SBF), the electrochemical corrosion behavior of an Nb-60Ta-2Zr alloy for MRI compatible vascular stents was characterized in vitro. As indicated by XPS analysis, the surface passive oxide film of approximately 1.3nm thickness was identified as a mixture of Nb2O5, Ta2O5 and ZrO2 after immersion in the r-SBF. The Nb-60Ta-2Zr alloy manifests a low corrosion rate and high polarization resistance similar to pure Nb and Ta, as shown by the potentiodynamic polarization curves and EIS. Unlike 316L stainless steel and the L605 Co-Cr alloy, no localized corrosion has been detected. Semiconducting property of passive film on the Nb-60Ta-2Zr alloy was identified as the n-type, with growth mechanism of high-field controlled growth. The excellent corrosion resistance in simulated human blood enviroment renders the Nb-60Ta-2Zr alloy promising as stent candidate material.

  19. Effect of tip relief on endurance characteristics of super nitralloy and AISI M-50 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1974-01-01

    Tests were conducted with two groups of 8.89-centimeter (3.5-in.) pitch diameter spur gears with standard 20 deg involute profile with tip relief made of CVM Super-Nitralloy (5Ni-2Al) and CVM AISI M-50 at a temperature of 350 K (170 F). Super-Nitralloy gears with tip relief had a life 150 percent that of gears without tip relief. An increased scoring phenomenon was noted with the Super-Nitralloy gears with tip relief. Through-hardened AISI M-50 gears with tip relief failed due to tooth fracture. AISI M-50 gears without tip relief had a life approximately 40 times greater than the AISI M-50 gears with tip relief.

  20. Stress Ratio Effect on Ratcheting Behavior of AISI 4340 Steel

    NASA Astrophysics Data System (ADS)

    Divya Bharathi, K.; Dutta, K.

    2016-02-01

    Ratcheting is known as accumulation of plastic strain during asymmetric cyclic loading of metallic materials under non-zero mean stress. This phenomenon reduces fatigue life of engineering materials and thus limits the life prediction capacity of Coffin-Manson relationship. This study intends to investigate the ratcheting behavior in AISI 4340 steel which is mainly used for designing of railway wheel sets, axles, shafts, aircraft components and other machinery parts. The effect of stress ratio on the ratcheting behaviour in both annealed and normalised conditions were investigated for investigated steel. Ratcheting tests were done at different stress ratios of -0.4, -0.6 and -0.8. The results showed that the material responds to hardening behavior and nature of strain accumulation is dependent on the magnitude of stress ratio. The post ratcheted samples showed increase in tensile strength and hardness which increases with increasing stress ratio and these variations in tensile properties are correlated with the induced cyclic hardening.

  1. Residual Stress Analysis of Boronized AISI 1018 Steel

    SciTech Connect

    Payne,J.; Petrova, R.; White, H.; Chauhan, A.; Bai, J.

    2008-01-01

    AISI 1018 steel substrates were powder-pack, diffusion boronized at 850 C for 4 h, followed by air quenching. Optical microscopy in conjunction with color etching was used to obtain the average penetration depth of the iron monoboride layer (9 {mu}m) and the iron diboride layer (57 {mu}m). X-ray diffraction by synchrotron radiation, conducted at the National Synchrotron Light Source in Brookhaven National Laboratory, confirmed the presence of iron monoboride and iron diboride in the boronized plain steel substrates. The sin2 {psi} technique was employed to calculate the residual stress found in the iron monoboride layer (-237 MPa) and in the substrate layer (-150 MPa) that is intertwined with the needle-like, iron diboride penetration.

  2. Chemical composition of passive films on AISI 304 stainless steel

    SciTech Connect

    Lorang, G.; Da Cunha Belo, M. ); Simoes, A.M.P.; Ferreira, M.G.S. . Dept. de Engenharia Quimica)

    1994-12-01

    Chemical characterization of passive films formed on AISI 304 austenitic stainless steel, in a borate/boric acid solution at pH 9.2, under various conditions of potential, temperature, and polarizations time, was made by Auger electron spectroscopy combined with ion sputtering, and x-ray photoelectron spectroscopy (XPS). The depth chemical composition, thickness, and duplex character of the passive layers were determined after processing AES sputter profiles by their quantitative approach based on the sequential layer sputtering model. Moreover, separated contributions of elements in their oxidized and unoxidized state could be disclosed from part to part of the oxide-alloy interface. The XPS study specified the chemical bondings which take placed inside the film, between Fe and oxygen (and water).

  3. Embrittlement of an AISI 8640 lower bainite steel

    SciTech Connect

    Rinnovatore, J.V. . Development and Engineering Center); Lukens, K.F.; Reinhold, J.; Mahon, W. . Development and Engineering Center)

    1993-09-01

    A study was performed to determine the cause of an abnormally low fracture toughness of an AISI 8640 resulfurized steel. The embrittlement effects of phosphorus and arsenic on this steel heat-treated to a lower bainitic structure were studied by employing fracture toughness tests, Charpy impact tests, X-ray fluorescent spectroscopy, and scanning electron microscopy (SEM). The results showed that the steel was embrittled by phosphorus at prior austenite grain boundaries in a manner similar to the tempered martensite embrittlement (TME) phenomenon. Arsenic is also believed to be involved in the embrittlement effect, specifically as related to producing a reduction in the upper shelf Charpy impact energy. Embrittlement was manifested by a reduced fracture toughness, an increase in the Charpy transition temperature, and intergranular fracture.

  4. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    SciTech Connect

    Kim, K.Y.; Kozaczek, K.; Kulkarni, S.M.; Bastias, P.C.; Hahn, G.T.

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  5. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    DTIC Science & Technology

    2013-05-01

    of the commercially available metallic materials, in particular, steels (including stainless steels ), super alloys, aluminum alloys, etc.; (b) welding...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  6. Investment cast AISI H13 tooling for automotive applications

    SciTech Connect

    Maguire, M.C.; Baldwin, M.D.; Hochanadel, P.W.; Edwards, G.R.

    1995-07-01

    While many techniques exist for production of soft tooling, for die casting there is limited recent experience with cast tooling. The most common US alloy used for manufacture of die casting tooling is wrought AISI H13. If the performance of the cast material is comparable to the wrought counterpart, the use of investment cast HI 3 tooling directly from patterns made via rapid prototyping is of considerable interest. A metallurgical study of investment cast H13 was conducted to evaluate the mechanical behavior in simulated die casting applications. Variable thickness plate investment castings of AISI H13 hot work die steel were produced and characterized in the as-cast and heat-treated conditions. The characterization included light microscopy and mechanical testing. Wrought samples of standard and premium grade H13 were heat-treated and characterized similarly for comparison. Microstructural differences were observed in as-cast samples produced in different section thicknesses. Dendrite cell size and carbide morphology constituted the most prominent microstructural differences observed. After a full heat-treatment, microstructural differences between the wrought material and cast materials were slight regardless of section thickness.The mechanical properties of the cast and heat-treated material proved similar to the properties of the standard heat-treated wrought material. A thermal fatigue testing unit was to con-elate the heat checking susceptibility of H13 steel to its processing and consequent microstructural condition. Surface hardness decreased significantly with thermal cycling, and heat checking was observed in as few as 50 cycles. Thermal softening and thermal fatigue susceptibility were quantified and discussed relative to the microstructural conditions created by processing and heat-treatment. It was found that the premium grade wrought H13 steel provided the best overall resistance to heat checking.

  7. Validity and Reliability of the Attachment Insecurity Screening Inventory (AISI) 2-5 Years.

    PubMed

    Wissink, I B; Colonnesi, C; Stams, G J J M; Hoeve, M; Asscher, J J; Noom, M J; Polderman, N; Kellaert-Knol, M G

    The Attachment Insecurity Screening Inventory (AISI) 2-5 years is a parent-report questionnaire for assessing attachment insecurity in preschoolers. Validity and reliability of the AISI 2-5 years were examined in a general sample (n = 429) and in a clinical sample (n = 71). Confirmatory factor analysis (CFA) confirmed a three-factor model of avoidant, ambivalent/resistant and disorganized attachment, and one higher-order factor of total attachment insecurity. Multi-group CFA indicated measurement invariance across mothers and fathers, and across the general and clinical population sample. Reliability coefficients were generally found to be good. We found partial support for convergent validity in associations between AISI-scores and observed attachment (AQS). Concurrent validity was supported by associations between AISI-scores and observed parental sensitivity (MBQS) and parent-reported psychopathology (SDQ). Finally, the AISI discriminated well between children from the general and from the clinical sample. We argue that both research and practice could benefit from the AISI as there is now a prospect of quickly, reliably and validly screening for attachment insecurity in pre-school aged children. Based on this information, help can be offered timely and, subsequently, the prevention of attachment related problems of children can be strengthened.

  8. A Life Study of Ausforged, Standard Forged and Standard Machined AISI M-50 Spur Gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Tests were conducted at 350 K (170 F) with three groups of 8.9 cm (3.5 in.) pitch diameter spur gears made of vacuum induction melted (VIM) consumable-electrode vacuum-arc melted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears, but the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  9. Corrosion Testing in Support of the Accelerator Production of Tritium Program

    SciTech Connect

    Chandler, G.

    2000-11-07

    The Accelerator Production of Tritium Project is part of the United States Department of Energy strategy to meet the nation's tritium needs. The project involves the design of a proton beam accelerator, which will produce tritium through neutron/proton interaction with helium-3. Design, construction and operation of this one-of-a-kind facility will involve the utilization of a wide variety of materials exposed to unique conditions, including elevated temperature and high-energy mixed-proton and -neutron spectra. A comprehensive materials test program was established by the APT project which includes the irradiation of structural materials by exposure to high-energy protons and neutrons at the Los Alamos Neutron Science Center at the Los Alamos National Laboratory. Real-time corrosion measurements were performed on specially designed corrosion probes in water irradiated by an 800 MeV proton beam. The water test system provided a means for measuring water chemistry, dissolved hydroge n concentration, and the effects of water radiolysis and water quality on corrosion rate. The corrosion probes were constructed of candidate APT materials alloy 718, 316L stainless steel, 304L stainless steel, and 6061 Aluminum (T6 heat treatment), and alternate materials 5052 aluminum alloy, alloy 625, and C276. Real-time corrosion rates during proton irradiation increased with proton beam current. Efforts are continuing to determine the effect of proton beam characteristics and mixed-particle flux on the corrosion rate of materials located directly in the proton beam. This paper focuses on the real-time corrosion measurements of materials located in the supply stream and return stream of the water flow line to evaluate effects of long-lived radiolysis products and water chemistry on the corrosion rates of materials. In general, the corrosion rates for the out-of-beam probes were low and were affected mainly by water conductivity. The data indicate a water conductivity threshold e xists

  10. Effect of prior cold work on intergranular and transgranular corrosion in type 304 stainless steels: Quantitative discrimination by image analysis

    SciTech Connect

    Garcia, C.; Martin, F.; De Tiedra, P.; Heredero, J.A.; Aparicio, M.L.

    2000-03-01

    Stainless steel (AISI 304 [UNS S30400]) was evaluated as a function of prior cold work and several thermal sensitization treatments. Traditional experimental techniques such as ASTM A262, practice A; modified Strauss test; electrochemical potentiokinetic reactivation (EPR); and electrochemical potentiokinetic reactivation double-loop (EPRDL) were used. Microstructural studies also were conducted. Analysis of the results showed the presence of transgranular attack (TGA) and intergranular attack (IGA) and a transition phenomenon between them. The IGA and TBA contributions to this transition phenomenon were analyzed and quantified by a new procedure based on quantitative metallography performed by image analysis. Using this new methodology, it was possible to determine the most dangerous degrees of deformation for the development of intergranular corrosion (IGC), transgranular corrosion (TGC), intergranular stress corrosion cracking (IGSCC), and transgranular stress corrosion cracking (TGSCC) for different sensitization conditions.

  11. Oxidation and corrosion behavior of modified-composition, low-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1977-01-01

    The effects of substituting less strategic elements than Cr on the oxidation and corrosion resistance of AISI 304 stainless steel were investigated. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of at least 33%. Two alloys containing 12% Cr and 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified as most promising for more detailed evaluation.

  12. Surface Fatigue Life of M50NiL and AISI 9310 Spur Gears and R C Bars

    DTIC Science & Technology

    1991-11-26

    AD-A241 470 NASA AVSCOM Technical Memorandum 104496 Technical Report 91- C- 034 Surface Fatigue Life of M50NiL and AISI 9310 Spur Gears and R C Bars...AISI 9310 and M50NIL In rolUng-contact ilof AISI 9310 and MSON fatigue tester. Maximum Hertz stress, 4.83 GPaFigure 4.- Typical fatigue spail (70fkA

  13. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  14. Comparative study of pulsed Nd:YAG laser welding of AISI 304 and AISI 316 stainless steels

    NASA Astrophysics Data System (ADS)

    Kumar, Nikhil; Mukherjee, Manidipto; Bandyopadhyay, Asish

    2017-02-01

    Laser welding is a potentially useful technique for joining two pieces of similar or dissimilar materials with high precision. In the present work, comparative studies on laser welding of similar metal of AISI 304SS and AISI 316SS have been conducted forming butt joints. A robotic control 600 W pulsed Nd:YAG laser source has been used for welding purpose. The effects of laser power, scanning speed and pulse width on the ultimate tensile strength and weld width have been investigated using the empirical models developed by RSM. The results of ANOVA indicate that the developed models predict the responses adequately within the limits of input parameters. 3-D response surface and contour plots have been developed to find out the combined effects of input parameters on responses. Furthermore, microstructural analysis as well as hardness and tensile behavior of the selected weld of 304SS and 316SS have been carried out to understand the metallurgical and mechanical behavior of the weld. The selection criteria are based on the maximum and minimum strength achieved by the respective weld. It has been observed that the current pulsation, base metal composition and variation in heat input have significant influence on controlling the microstructural constituents (i.e. phase fraction, grain size etc.). The result suggests that the low energy input pulsation generally produce fine grain structure and improved mechanical properties than the high energy input pulsation irrespective of base material composition. However, among the base materials, 304SS depict better microstructural and mechanical properties than the 316SS for a given parametric condition. Finally, desirability function analysis has been applied for multi-objective optimization for maximization of ultimate tensile strength and minimization of weld width simultaneously. Confirmatory tests have been conducted at optimum parametric conditions to validate the optimization techniques.

  15. Correlation between surface physicochemical properties and the release of iron from stainless steel AISI 304 in biological media.

    PubMed

    Hedberg, Yolanda; Karlsson, Maria-Elisa; Blomberg, Eva; Odnevall Wallinder, Inger; Hedberg, Jonas

    2014-10-01

    Stainless steel is widely used in biological environments, for example as implant material or in food applications, where adsorption-controlled ligand-induced metal release is of importance from a corrosion, health, and food safety perspective. The objective of this study was to elucidate potential correlations between surface energy and wettability of stainless steel surfaces and the release of iron in complexing biological media. This was accomplished by studying changes in surface energies calculated from contact angle measurements, surface oxide composition (X-ray photoelectron spectroscopy), and released iron (graphite furnace atomic absorption spectroscopy) for stainless steel grade AISI 304 immersed in fluids containing bovine serum albumin or citric acid, and non-complexing fluids such as NaCl, NaOH, and HNO3. It was shown that the surface wettability and polar surface energy components were all influenced by adventitious atmospheric carbon (surface contamination of low molecular weight), rather than differences in surface oxide composition in non-complexing solutions. Adsorption of both BSA and citrate, which resulted in ligand-induced metal release, strongly influenced the wettability and the surface energy, and correlated well with the measured released amount of iron.

  16. Study on tempering behaviour of AISI 410 stainless steel

    SciTech Connect

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-02-15

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M{sub 23}C{sub 6}) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe{sub 2}C and M{sub 23}C{sub 6} types of carbides coexisting in the material. The nucleation of Fe{sub 2}C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M{sub 23}C{sub 6} carbides, instead of Fe{sub 2}C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of

  17. Internal Corrosion and Deposition Control

    EPA Science Inventory

    This chapter reviews the current knowledge of the science of corrosion control and control of scaling in drinking water systems. Topics covered include: types of corrosion; physical, microbial and chemical factors influencing corrosion; corrosion of specific materials; direct ...

  18. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  19. The Surface Fatigue Life of Contour Induction Hardened AISI 1552 Gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Turza, Alan; Chaplin, Mike

    1995-01-01

    Two groups of spur gears manufactured from two different materials and heat treatments were endurance tested for surface fatigue life. One group was manufactured from AISI 1552 and was finished ground to a 0.4 micron (16 micro-in.) rms surface finish and then dual frequency contour induction hardened. The second group was manufactured from CEVM AISI 9310 and was carburized, hardened, and ground to a 0.4 micron (16 micro-in.) rms surface finish. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a maximum Hertz stress of 1.71 GPa (248 ksi), a bulk gear temperature of approximately 350 K (170 F) and a speed of 10,000 rpm. The lubricant used for the tests was a synthetic paraffinic oil with an additive package. The test results showed that the 10 percent surface fatigue (pitting) life of the contour hardened AISI 1552 test gears was 1.7 times that of the carburized and hardened AISI 9310 test gears. Also there were two early failures of the AISI 1552 gears by bending fatigue.

  20. The Forming of AISI 409 sheets for fan blade manufacturing

    NASA Astrophysics Data System (ADS)

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-01

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  1. AISI waste oxide recycling program. Final technical report

    SciTech Connect

    Aukrust, E.; Downing, K.B.; Sarma, B.

    1995-08-01

    In March 1995 AISI completed a five-year, $60 million collaborative development program on Direct Steelmaking cost-shared by DOE under the Metals Initiative. This program defined an energy-efficient and environmentally-friendly technology to produce hot metal for steelmaking directly from coal and iron ore pellets without incurring the high capital costs and environmental problems associated with traditional coke oven and blast furnace technology. As it becomes necessary to replace present capacity, this new technology will be favored because of reduced capital costs, higher energy efficiency, and lower operating costs. In April 1994, having failed to move forward with a demonstration plant for direct ironmaking, despite substantial efforts by both Stelco and Geneva Steel, an alternative opportunity was sought to commercialize this new technology without waiting until existing ironmaking capacity needed to be replaced. Recycling and resource recovery of steel plant waste oxides was considered an attractive possibility. This led to approval of a ten-month, $8.3 million joint program with DOE on recycling steel plant waste oxides utilizing this new smelting technology. This highly successful trial program was completed in December 1994. The results of the pilot plant work and a feasibility study for a recycling demonstration plant are presented in this final technical report.

  2. The Forming of AISI 409 sheets for fan blade manufacturing

    SciTech Connect

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-07

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  3. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  4. Corrosion Phenomena of Eurofeer Steel in Pb-17Li Stationary Flow at Magnetic Field

    SciTech Connect

    Platacis, E.; Bucenieks, I.; Muktepavela, F.; Shishko, A.

    2006-07-01

    Search of new energy sources draws the increasing attention to use for this purpose of reactors. In the Europe some years the program EUROATOM uniting scientific of the many countries for the decision of constructive problems at designing of fusion reactors operates. One of the main things in this program is the problem of liquid metals breeder blanket behaviour. Structural material of blanket should meet high requirements because of extreme operating conditions. Therefore the knowledge of the effect of metals flow velocity, temperatures and also a neutron irradiation and a magnetic field on the corrosion processes are necessary. At the moment the eutectic lead -lithium (Pb-17Li) is considered as the most suitable tritium breeder material. In turn as a structural material have been tested both many austenitic and ferritic-martensitic steels. As the optimum variant is considered steel EUROFER 97, which corrosion rate in liquid Pb-17Li eutectic is the least. However, these results have been received without taking into account influence of a strong magnetic field. At the same time, this influence should be essential, as because of change of hydrodynamics of a liquid metal flow, and because of interaction of a magnetic field with a ferromagnetic steel. It has been shown that the magnetic field leads to increase of corrosion rate for austenitic (316L) and martensitic (1,4914) steels. Experimental data for EUROFER 97, and also a theoretical substantiation of the phenomenon are absent, that creates essential difficulties for forecasting working capacity of blanket construction. The aim of presented work were the theoretical and experimental investigations of magnetic field influence on the corrosion of EUROFER 97 steel exposed to flowing Pb-17Li in specific designed loop. (authors)

  5. Dependence on displacement rate of radiation-induced changes in microstructure and tensile properties of AISI 304 and 316

    SciTech Connect

    Brager, H.R.; Blackburn, L.D.; Greenslade, D.L.

    1983-08-01

    Annealed specimens of AISI 304 and 316 were irradiated in the EBR-II fast reactor at approx. 400/sup 0/C over a range of neutron fluxes and energy spectra. Tensile tests show that the hardening of the AISI 304 is sensitive to the displacement rate while the hardening of AISI 316 is not. However, the microstructures of both AISI 304 and 316 are influenced by displacement rate. The increase in yield strength of the specimens is correlated with the contribution of the various microstructural components produced during irradiation. The insensitivity in the hardening of AISI 316 to displacement rate arises because the strengthening contribution from precipitates increases with displacement rate, whereas the strengthening contribution from voids decreases.

  6. Surface textural features and its formation process of AISI 304 stainless steel subjected to massive LSP impacts

    NASA Astrophysics Data System (ADS)

    Luo, K. Y.; Yao, H. X.; Dai, F. Z.; Lu, J. Z.

    2014-04-01

    The effects of massive laser shock peening (LSP) impacts on surface textural feature of AISI 304 stainless steel (AISI 304 SS), including surface waviness, surface roughness, and machining texture and direction, have been investigated by using WKYO-NT1100 surface profiler and TR300 stylus roughness shape measuring instrument. Experimental results show that massive LSP impacts have an important influence on the surface waviness of the AISI 304 SS sample, but do not have a measurable impact on the surface roughness. Moreover, massive LSP impacts with constraint and ablation mode generate a novel compound texture on the surface of the AISI 304 SS sample. In addition, the formation process of surface compound texture in AISI 304 SS by massive LSP impacts is also entirely revealed.

  7. Surface fatigue life of CBN and vitreous ground carburized and hardened AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Patel, P. R.

    1988-01-01

    Spur gear surface endurance tests were conducted to investigate CBN ground AISI 9310 spur gears for use in aircraft applications, to determine their endurance characteristics and to compare the results with the endurance of standard vitreous ground AISI 9310 spur gears. Tests were conducted with VIM-VAR AISI 9310 carburized and hardened gears that were finish ground with either CBN or vitreous grinding methods. Test conditions were an inlet oil temeprature of 320 K (116 F), an outlet oil temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), and a speed of 10,000 rpm. The CBN ground gears exhibited a surface fatigue life that was slightly better than the vitreous ground gears. The subsurface residual stress of the CBN ground gears was approximately the same as that for the standard vitreous ground gears for the CBN grinding method used.

  8. Kinetics and Tribological Characterization of Pack-Borided AISI 1025 Steel

    NASA Astrophysics Data System (ADS)

    Gómez-Vargas, O. A.; Keddam, M.; Ortiz-Domínguez, M.

    2017-03-01

    In this present study, the AISI 1025 steel was pack-borided in the temperature range of 1,123-1,273 K for different treatment times ranging from 2 to 8 h. A diffusion model was suggested to estimate the boron diffusion coefficients in the Fe2B layers. As a result, the boron activation energy for the AISI 1025 steel was estimated as 174.36 kJ/mol. This value of energy was compared with the literature data. To extend the validity of the present model, other additional boriding conditions were considered. The boride layers formed on the AISI 1025 steel were characterized by the following experimental techniques: scanning electron microscopy, X-ray diffraction analysis and the Daimler-Benz Rockwell-C indentation technique. Finally, the scratch and pin-on-disc tests for wear resistance were achieved using an LG Motion Ltd and a CSM tribometer, respectively, under dry sliding conditions.

  9. Improved fracture toughness corrosion-resistant bearing material

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.; Nahm, A. H.

    1986-01-01

    A development program was performed to establish whether a corrosion-resistant bearing material, such as a 14Cr steel, could be modified to allow carburization, thereby providing the excellent fracture toughness characteristics feasible with this process. The alloy selected for investigation was AMS 5749. Several modifications were made including the addition of a small amount of nickel for austenite stabilization. While some promising results were achieved, the primary objective of an acceptable combination of case hardness and microstructure was not attained. Because the high chromium content presents a serious problem in achieving a viable carburizing cycle, a number of experimental steels having lower chromium contents (8 to 12%) were produced in laboratory quantities and evaluated. The results were basically the same as those initially obtained with the modified AMS 5749. Corrosion tests were performed on AMS 5749, AISI M50, and 52100 bearing steels as well as some of the lower chromium steels. These tests showed that a reduced chromium level (10 to 12%) provided essentially the same corrosion protection as the 14Cr steels.

  10. Corrosion: ASM metals handbook

    SciTech Connect

    Not Available

    1987-01-01

    The handbook covers forms of corrosion, testing and evaluation, corrosion-resistant design, and various protection methods. 20 sections covering specific metals and alloys, heat treatments, protective coatings, anodic and cathodic protection, and design considerations. A final section discusses corrosion problems in 20 major industries, as well as the prevention and protection methods used.

  11. EXPERIMENTAL STUDY TO EVALUATE CORROSION OF THE F-CANYON DISSOLVER DURING THEUNIRRADIATED MARK-42 CAMPAIGN

    SciTech Connect

    Mickalonis, J; Kerry Dunn, K

    1999-08-01

    Unirradiated Mark 42 fuel tubes are to be dissolved in an upcoming campaign in F-canyon. Savannah River Technology Center (SRTC)/Chemical & Hydrogen Technology Section (CHTS) identified a flow sheet for the dissolution of these Mark 42 fuel tubes which required a more aggressive dissolver solution than previously required for irradiated Mark 42 fuel tubes. Subsequently, SRTC/MTS was requested to develop and perform a corrosion testing program to assess the impact of new flow sheets on corrosion of the dissolver wall. The two primary variables evaluated were the fluoride and aluminum concentrations of the dissolver solution. Fluoride was added as Calcium Fluoride (CaF{sub 2}) while the aluminum was added either as metallic aluminum, which was subsequently dissolved, or as the chemical aluminum nitrate (Al(NO{sub 3}){sub 3}). The dissolved aluminum metal was used to simulate the dissolution of the aluminum from the Mark 42 cladding and fuel matrix. Solution composition for the corrosion tests bracketed the flow sheet for the Mark 42. Corrosion rates of AISI Type 304 stainless steel coupons, both welded and non-welded coupons, were calculated from measured weight losses and post-test concentrations of soluble Fe, Cr and Ni. The corrosion rates, which ranged between 2.7 and 32.5 mpy, were calculated from both the one day and the one week weight losses. These corrosion rates indicated a relatively mild corrosion on the dissolver vessel. The welded coupons consistently had a higher corrosion rate than the non-welded coupons. The difference between the two decreased as the solution aggressiveness decreased. In these test solutions, aggressiveness corresponded with the fluoride concentration. Based on the results of this study, any corrosion occurring during the Mark 42 Campaign is not expected to have a deleterious effect on the dissolver vessel.

  12. Corrosion of stainless steels in the riser during co-processing of bio-oils in a fluid catalytic cracking pilot plant

    DOE PAGES

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; ...

    2017-01-31

    Co-processing of bio-oils with conventional petroleum-based feedstocks is an attractive initial option to make use of renewable biomass as a fuel source while leveraging existing refinery infrastructures. But, bio-oils and their processing intermediates have high concentrations of organic oxygenates, which, among their other negative qualities, can result in increased corrosion issues. A range of stainless steel alloys (409, 410, 304L, 316L, 317L, and 201) was exposed at the base of the riser in a fluid catalytic cracking pilot plant while co-processing vacuum gas oil with pine-derived pyrolysis bio-oils that had been catalytically hydrodeoxygenated to ~ 2 to 28% oxygen. Wemore » studied the processing using a catalyst temperature of 704 °C, a reaction exit temperature of 520 °C, and total co-processing run times of 57–75 h. External oxide scaling 5–30 μm thick and internal attack 1–5 μm deep were observed in these short-duration exposures. The greatest extent of internal attack was observed for co-processing with the least stabilized bio-oil, and more so for types 409, 410, 304L, 316L, 317L stainless steel than for type 201. Finally, the internal attack involved porous Cr-rich oxide formation, associated with local Ni-metal enrichment and S-rich nanoparticles, primarily containing Cr or Mn. Implications for alloy selection and corrosion are discussed.« less

  13. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19

    or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have

  14. Local Reversion of Cold Formed AISI 301LN

    NASA Astrophysics Data System (ADS)

    Järvenpää, A.; Jaskari, M.; Hietala, M.; Mäntyjärvi, K.

    This study demonstrates applying laser heat treatment for reversion treatments of cold-formed AISI 301LN. Sheets were cold- rolled to final thicknesses of 1.5 and 3 mm (65pct reduction), having martensite fraction of 70-95%. Sheets were heated locally by a laser beam to various peak temperatures to obtain different degrees of martensite reversion to austenite. Mechanical properties and formability of grain-refined and coarse-grained structures were measured by tensile, bending and Erichsen cup tests. In addition to standard Erichsen cup test, additional interrupted tests were carried out, where cups were first stretched close to the critical strain. Drawn cups were then heated locally by a laser beam to revitalize the structure and thereby enhance the formability in the following cupping test until failure. Various structures were produced: completely reverted microstructures (T > 700 °C) with grain sizes 0.9 - 2 μm in addition to partially reverted structure (T < 700 °C) containing nano- and ultrafine-grained austenite (0.6 μm) with some martensite. Results showed that local laser heat treatment is suitable for the reversion treatment to refine the austenite grain size. Refinement of the austenitic structures increased strength properties and the formability was better than with coarse grained structures having the same strength. Especially the yield strength was significantly enhanced, being around 900 MPa in the strongest reverted structure compared to the 300-400 MPa of the coarse grained austenitic structure. It was demonstrated that the local laser treatment restored formability of the drawn cups, allowing stretching to be continued.

  15. Characterization of Tungsten Carbide coatings deposited on AISI 1020 steel

    NASA Astrophysics Data System (ADS)

    Santos, A.; Gonzalez, C.; Ramirez, Z. Y.

    2017-01-01

    In order to determine the variation in the mechanical properties of AISI 1020 standardized steel, heat treated by a quenching and tempering process and with a Tungsten Carbide coating, was performed a microstructural and chemical characterization of the coating material through electron microscopy scanning and X-ray energy dispersive spectroscopy. The steel received a heat treatment of quenching performed by heating to 850°C, followed by cooling in water and tempering at a temperature of 450°C with air cooling. Tests of a) microhardness with a Wilson-Wolpert Tukon 2100B micro durometer and b) resistance to adhesive and abrasive wear following the ASTM G99-05 “Standard test method for wear testing with a pin-on-disk machine” and ASTM G65-04 “standard test method for measuring abrasion using dry sand and rubber Wheel” standards respectively. The results show that the microhardness of the steel do not vary with the load used to perform the test; in addition, the heat treatment of quenching and tempering improves by 5.5% the property while the coating increase it by 124.2%. Regarding the abrasive wear resistance, it is observed that the amount of material lost increases linearly with the distance covered. It was determined that the heat treatment decreased on average by 17.5% the volume of released material during the tests while the coating recued it by 66.7%. The amount volume of material lost during the adhesive wear tests increases linearly with the distance covered while the heat treatment decreased on average by 10.5% the volume of released material during the trial and the coating reduced it by 66.5%.

  16. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have

  17. Electrochemical corrosion testing: An effective tool for corrosion inhibitor evaluation

    SciTech Connect

    Bartley, L.S.; Van de Ven, P.; Mowlem, J.K.

    1996-10-01

    Corrosivity of an Antifreeze/Coolant can lead to localized attacks which are a major cause for metal failure. To prevent this phenomenon, specific corrosion inhibitors are used to protect the different metals in service. This paper will discuss the electrochemical principles behind corrosion, Realized corrosion and corrosion inhibition. It will also discuss electrochemical techniques which allow for the evaluation of these inhibitors.

  18. Improving intergranular corrosion resistance of sensitized type 316 austenitic stainless steel by laser surface melting

    NASA Astrophysics Data System (ADS)

    Mudali, U. K.; Dayal, R. K.

    1992-06-01

    An attempt was made to modify the surface microstructure of a sensitized austenitic stainless steel, without affecting the bulk properties, using laser surface melting techniques. AISI type 316 stainless steel specimens sensitized at 923 K for 20 hr were laser surface melted using a pulsed ruby laser at 6 J energy. Two successive pulses were given to ensure uniform melting and homogenization. The melted layers were characterized by small angle X- ray diffraction and scanning electron microscopy. Intergranular corrosion tests were carried out on the melted region as per ASTM A262 practice A (etch test) and electrochemical potentiokinetic reactivation test. The results indicated an improvement in the intergranular corrosion resistance after laser surface melting. The results are explained on the basis of homogeneous and nonsensitized microstructure obtained at the surface after laser surface melting. It is concluded that laser surface melting can be used as an in situ method to increase the life of a sensitized component by modifying the surface microstructure.

  19. The corrosion and biological behaviour of titanium alloys in the presence of human lymphoid cells and MC3T3-E1 osteoblasts.

    PubMed

    Zhang, Yu Mei; Chai, Feng; Hornez, Jean-Christophe; Li, Chang Liang; Zhao, Yi Min; Traisnel, Michel; Hildebrand, Hartmut F

    2009-02-01

    Corrosion behaviour of biomedical alloys is generally determined in mineral electrolytes: unbuffered NaCl 0.9% (pH 7.4) or artificial saliva (pH 6.8). The assays with exclusive utilization of these electrolytes are of low relevance for the biological condition, to which the alloys will be exposed once implanted in the human organism. As an approach to the biological situation regarding the interaction of proteins, electrolytes and metals, we added the RPMI cell culture medium containing foetal calf serum as a biological electrolyte (pH 7.0). The analysis of corrosion behaviour was also performed in the presence of human lymphoid cells (CEM). The rest potential (Er) and the global polarization were determined on cp-Ti, micro-arc oxidized cp-Ti (MAO-Ti), four different Ti-alloys (Ti6Al4V, Ti12Zr, Ti(AlMoZr), Ti(NbTaZr)) and 316L stainless steel. The 316L exhibited an appropriate Er and a good passive current density (Ip), but a high corrosion potential (Ec) and a very low breakdown potential (Eb) in all electrolytes. All Ti-alloys exhibited a much better electrochemical behaviour: better Er and Ec and very high Eb. No significant differences of the above parameters existed between the Ti-alloys, except for Zr-containing alloys that showed better corrosion behaviour. A remarkable difference, however, was stated with respect to the electrolytes. NaCl 0.9% induced strong variations between the Ti-alloys. More homogeneous results were obtained with artificial saliva and RPMI medium, which induced a favourable Ec and an increased Ip. The presence of cells further decreased these values. The unbuffered NaCl solution seems to be less appropriate for the analysis of corrosion of metals. Additional in vitro biological assessments with CEM cell suspensions and MC3T3-E1 osteoblasts confirmed the advantages of the Ti(AlMoZr) and Ti(NbTaZr) alloys with an improved cell proliferation and vitality rate.

  20. The corrosion fatigue properties of surgical implants in a living body.

    PubMed

    Morita, M; Sasada, T; Hayashi, H; Tsukamoto, Y

    1988-06-01

    Fatigue fracture of artificial implants in the human body, caused by the repeated application of stress, is well documented. It is known that the fatigue strength of implant materials decreases when they are exposed under in vivo corrosion conditions. There are, however, no investigations concerning the effect of body fluids on the fatigue characteristics of commonly used biomaterials. Accordingly, fatigue tests on machined stainless-steel AISI 316, and COP alloy rods have been conducted in the right lower leg of rabbit. These specimens were pierced through the hole drilled at the middle of the tibial bone. A cyclic tensile stress of frequency 5 or 10 Hz was applied to the rods. From the results, it was found that the fatigue strength at 5 x 10(6) cycles for AISI 316 under the in vivo environment was 680 MPa compared to 830 MPa in air and similarly for COP alloy, was 680 MPa in the living body compared to 800 MPa in air. These remarkable changes in fatigue strength associated with the in vivo environments are considered to be due to the corrosive action of body fluids on the biomaterials.

  1. Alberta Initiative for School Improvement: AISI Handbook for Cycle 3, 2006-2009

    ERIC Educational Resources Information Center

    Online Submission, 2006

    2006-01-01

    The purpose of the AISI (Alberta Initiative for School Improvement) Handbook for Cycle 3, 2006-2009 is to provide school authorities with the provincial and local requirements and processes for planning, funding, implementing, managing, evaluating, reporting and sharing school improvement projects. The handbook provides a framework for the…

  2. Novel water-air circulation quenching process for AISI 4140 steel

    NASA Astrophysics Data System (ADS)

    Zheng, Liyun; Zheng, Dawei; Zhao, Lixin; Wang, Lihui; Zhang, Kai

    2013-11-01

    AISI 4140 steel is usually used after quenching and tempering. During the heat treatment process in industry production, there are some problems, such as quenching cracks, related to water-cooling and low hardness due to oil quenching. A water-air circulation quenching process can solve the problems of quenching cracks with water and the high cost quenching with oil, which is flammable, unsafe and not enough to obtain the required hardness. The control of the water-cooling and air-cooling time is a key factor in the process. This paper focuses on the quenching temperature, water-air cycle time and cycle index to prevent cracking for AISI 4140 steel. The optimum heat treatment parameters to achieve a good match of the strength and toughness of AISI 4140 steel were obtained by repeated adjustment of the water-air circulation quenching process parameters. The tensile strength, Charpy impact energy at -10 °C and hardness of the heat treated AISI 4140 steel after quenching and tempering were approximately 1098 MPa, 67.5 J and 316 HB, respectively.

  3. Field Operational and Environmental Evaluation of the Automated Integrated Surveying Instrument (AISI). Volume 1

    DTIC Science & Technology

    1988-04-01

    DO NOT REPRODUCE LEGIBLY, ADDENDUM (FINAL REPORT VOL. I OF I) FIELD OPERATIONAL & ENVIRONMENTAL EVALUATION OF THE AUTOMATED INTEGRATED SURVEYING...close a traverse Construction Same as topographic L2 r II I AUOAE7NEGAINSREIGIShMN AUOAE NEGAINSREIGISRMN (AISI) TABLE OF CONT-ENTS Tot i c Volume I P...18 Environmental Tests. .. .. .... .... .... ..... ..... 29 Electromagnetic interference Tests .. .. ..... .... .... .... 34

  4. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  5. Corrosion of alloys in a chloride molten salt (NaCl-LiCl) for solar thermal technologies

    SciTech Connect

    Gomez-Vidal, Judith C.; Tirawat, Robert

    2016-12-01

    Next-generation solar power conversion systems in concentrating solar power (CSP) applications require high-temperature advanced fluids in the range of 600-800 degrees C. Current commercial CSP plants use molten nitrate salt mixtures as the heat transfer fluid and the thermal energy storage (TES) media while operating with multiple hours of energy capacity and at temperatures lower than 565 degrees C. At higher temperatures, the nitrates cannot be used because they decompose. Molten chloride salts are candidates for CSP applications because of their high decomposition temperatures and good thermal properties; but they can be corrosive to common alloys used in vessels, heat exchangers, and piping at these elevated temperatures. In this article, we present the results of the corrosion evaluations of several alloys in eutectic 34.42 wt% NaCl - 65.58 wt% LiCl at 650-700 degrees C in nitrogen atmosphere. Electrochemical evaluations were performed using open-circuit potential followed by a potentiodynamic polarization sweep. Corrosion rates were determined using Tafel slopes and Faraday's law. A temperature increase of as little as 50 degrees C more than doubled the corrosion rate of AISI stainless steel 310 and Incoloy 800H compared to the initial 650 degrees C test. These alloys exhibited localized corrosion. Inconel 625 was the most corrosion-resistant alloy with a corrosion rate of 2.80+/-0.38 mm/year. For TES applications, corrosion rates with magnitudes of a few millimeters per year are not acceptable because of economic considerations. Additionally, localized corrosion (intergranular or pitting) can be catastrophic. Thus, corrosion-mitigation approaches are required for advanced CSP plants to be commercially viable.

  6. Modeling and Investigation of the Wear Resistance of Salt Bath Nitrided Aisi 4140 via ANN

    NASA Astrophysics Data System (ADS)

    Ekinci, Şerafettin; Akdemir, Ahmet; Kahramanli, Humar

    2013-05-01

    Nitriding is usually used to improve the surface properties of steel materials. In this way, the wear resistance of steels is improved. We conducted a series of studies in order to investigate the microstructural, mechanical and tribological properties of salt bath nitrided AISI 4140 steel. The present study has two parts. For the first phase, the tribological behavior of the AISI 4140 steel which was nitrided in sulfinuz salt bath (SBN) was compared to the behavior of the same steel which was untreated. After surface characterization using metallography, microhardness and sliding wear tests were performed on a block-on-cylinder machine in which carbonized AISI 52100 steel discs were used as the counter face. For the examined AISI 4140 steel samples with and without surface treatment, the evolution of both the friction coefficient and of the wear behavior were determined under various loads, at different sliding velocities and a total sliding distance of 1000 m. The test results showed that wear resistance increased with the nitriding process, friction coefficient decreased due to the sulfur in salt bath and friction coefficient depended systematically on surface hardness. For the second part of this study, four artificial neural network (ANN) models were designed to predict the weight loss and friction coefficient of the nitrided and unnitrided AISI 4140 steel. Load, velocity and sliding distance were used as input. Back-propagation algorithm was chosen for training the ANN. Statistical measurements of R2, MAE and RMSE were employed to evaluate the success of the systems. The results showed that all the systems produced successful results.

  7. Novel corrosion inhibitor technology

    SciTech Connect

    Van de Ven, P.; Fritz, P.; Pellet, R.

    1999-11-01

    A novel, patented corrosion inhibitor technology has been identified for use in heat transfer applications such as automotive and heavy-duty coolant. The new technology is based on a low-toxic, virtually depletion-free carboxylic acid corrosion inhibitor package that performs equally well in mono ethylene glycol and in less toxic propylene glycol coolants. An aqueous inhibitor concentrate is available to provide corrosion protection where freezing protection is not an issue. In the present paper, this inhibitor package is evaluated in the different base fluids: mono ethylene glycol, mono propylene glycol and water. Results are obtained in both standardized and specific corrosion tests as well as in selected field trials. These results indicate that the inhibitor package remains effective and retains the benefits previously identified in automotive engine coolant applications: excellent corrosion protection under localized conditions, general corrosion conditions as well as at high temperature.

  8. SRB seawater corrosion project

    NASA Technical Reports Server (NTRS)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  9. Stress corrosion resistant fasteners

    NASA Technical Reports Server (NTRS)

    Roach, T. A.

    1985-01-01

    A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

  10. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals - The Effects of Composition, Structure and Environment: Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4

    SciTech Connect

    Farmer, J; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Yang, N; Bayles, R; Aprigliano, L; Payer, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, L; Branagan, D J; Beardsely, M B

    2006-10-20

    Several Fe-based amorphous metal formulations have been identified that appear to have corrosion resistance comparable to (or better than) that of Ni-based Alloy C-22 (UNS No. N06022), based on measurements of breakdown potential and corrosion rate in seawater. Both chromium (Cr) and molybdenum (Mo) provide corrosion resistance, boron (B) enables glass formation, and rare earths such as yttrium (Y) lower critical cooling rate (CCR). SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) has no yttrium, and is characterized by relatively high critical cooling rates of approximately 600 Kelvin per second. Data for the SAM2X5 formulation is reported here. In contrast to yttrium-containing iron-based amorphous metals, SAM2X5 can be readily gas atomized to produce spherical powders which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer or inhibitor. SAM2X5 also experiences crevice corrosion under sufficiently harsh conditions. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying, due to the formation of deleterious intermetallic phases which depletes the matrix of key alloy elements, whereas SAM2X5 can be applied as coatings with the same corrosion resistance as a fully-dense completely amorphous melt-spun ribbon, provided that its amorphous nature is preserved during thermal spraying. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN [MRS12-13]. Such hardness makes these materials particularly attractive for applications where corrosion-erosion and wear are also issues. Since SAM2X5 has high boron content, it can absorb neutrons efficiently, and may therefore find

  11. Electrochemical corrosion studies

    NASA Technical Reports Server (NTRS)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  12. An investigation of the typical corrosion parameters used to test polymer electrolyte fuel cell bipolar plate coatings, with titanium nitride coated stainless steel as a case study

    NASA Astrophysics Data System (ADS)

    Orsi, A.; Kongstein, O. E.; Hamilton, P. J.; Oedegaard, A.; Svenum, I. H.; Cooke, K.

    2015-07-01

    Stainless steel bipolar plates (BPP) for polymer electrolyte membrane fuel cells (PEMFCs) have good manufacturability, durability and low costs, but inadequate corrosion resistance and elevated interfacial contact resistance (ICR) in the fuel cell environment. Thin film coatings of titanium nitride (TiN) of 1 μm in thickness, were deposited by means of physical vapour deposition (PVD) process on to stainless steel (SS) 316L substrates and were evaluated, in a series of tests, for their level of corrosion protection and ICR. In the ex-situ corrosion tests, variables such as applied potential, experimental duration and pH of the sulphate electrolyte at 80 °C were altered. The ICR values were found to increase after exposure to greater applied potentials and electrolytes of a higher pH. In terms of experimental duration, the ICR increased most rapidly at the beginning of each experiment. It was also found that the oxidation of TiN was accelerated after exposure to electrolytes of a higher pH. When coated BPPs were incorporated into an accelerated fuel cell test, the degradation of the fuel cell cathode resembled the plates that were tested at the highest anodic potential (1.4 VSHE).

  13. A life study of AISI M-50 and Super Nitralloy spur gears with and without tip relief

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1973-01-01

    Tests were conducted at 170 F with groups of 3.5-in.-pitch-diameter spur gear with and without tip relief made of consumable-electrode vacuum melted (CVM) Spur Nitralloy (5Ni-2Al) and CVM AISI M-50 steel. The AISI M-50 gears without tip relief had lives approximately 50 percent longer than the Super Nitralloy gears without tip relief. However, the Super Nitralloy gears with tip relief had lives equal to the AISI M-50 gears without tip relief. The difference in lives were not statistically significant. All gears failed by classical pitting fatigue at the pitch circle. However, the AIAI M-50 gears with tip relief failed by tooth fracture. AISI M-50 gear sets without tip relief having a spalled gear tooth which were deliberately overrun after spalling had occurred, failed by tooth fracture.

  14. Fluorinated schiff base compound as corrosion inhibitor for steel

    SciTech Connect

    Mehta, N.K.; Agarwala, V.S.; Perez, A.; Rajan, K.S.

    1995-12-01

    A study to evaluate wear and corrosion inhibition, and the mode of molecular bonding of a fluorinated schiff base compound (imine compounds), a condensation reaction product of 4-fluorobenzaldehyde and 4,4{prime}-benzidine, onto AISI 1010 steel surface was undertaken to develop a new lubricant additive for creases, Physical vapor adsorption and chemisorption techniques were used for the deposition of schiff base on the metal surface. The schiff base was found to adhere best with the physical adsorption technique. It involved heating of freshly cleaned specimens suspended over schiff base in an all-glass covered container placed in a vacuum oven maintained at 420 F for approximately 70 hours. Potentiodynamic polarization measurements, made in a 0.1 % sodium chloride solution, showed a drastic shift of the anodic polarization curves to lower current densities for the steel specimens coated with schiff base. The calculated corrosion inhibition efficiency was >90 percent for the compound under both deposition techniques. The four-ball wear test showed a 34--40% reduction in scar size when used as an additive to a MIL-G-24139 grease.

  15. Assessment of XM-19 as a Substitute for AISI 348 in ATR Service

    SciTech Connect

    F. A. Garner; L. R. Greenwood; R. E. Mizia; C. R. Tyler

    2007-11-01

    It has been proposed that XM-19 alloy be considered as a possible replacement steel for AISI 348 in the construction of Advanced Test Reactor (ATR) capsules. AISI 348 works well, but is currently very difficult to obtain commercially. The superior and desirable mechanical properties of XM-19 alloy have been proven in non-nuclear applications, but no data are available regarding its use in radiation environments. While most 300 series alloys will meet the conditions required in ATR , it cannot be confidently assumed that XM-19 can be substituted without prior qualification in a radiation test. Compared to AISI 348, XM-19 will have an enhanced tendency for phase instabilities due to its higher levels of Ni and, especially, Si. However, transmutation of important elemental components in the highly thermalized ATR spectrum may have a very pronounced effect on its performance during irradiation. Not only will strong transmutation of Mn to Fe reduce the ductility and strength advantages provided by the higher initial Mn content of XM-19, but the extensive loss of Mn will also release from solution much of the N upon which the higher strength of XM-19 depends. In addition, the combined influence of transmutation and Inverse Kirkendall processes may lead to gas-bubble-covered grain boundaries, producing a very fragile alloy after significant irradiation has accumulated. At present, there are no radiation data available to substantiate this possible scenario. An alternate proposal is therefore advanced. Since the response of AISI 348 and 347 to radiation are expected to be relatively indistinguishable, the AISI 347 might serve as an acceptable replacement. While AISI 348 is usually chosen for nuclear service in order to reduce the overall radioactivity arising from relatively small amounts of highly transmutable elements such as cobalt, these elements have very little effect on the radiation performance of the steel. In the proposed application, however, the activity

  16. Hot Corrosion Performance of AlO-CrO/NiCoCrAlYTa and AlO/NiCoCrAlYTa Coatings Deposited by Atmospheric Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Tao, Chong; Wang, Lei; Cheng, Nailiang; Hu, Hengfa; Liu, Yang; Song, Xiu

    2016-04-01

    AlO-CrO/NiCoCrAlYTa and AlO/NiCoCrAlYTa coatings were deposited on 316L stainless steel substrate using atmospheric plasma spraying, respectively, in order to improve the oxidation and corrosion resistance. The hot corrosion performance of the coatings at 700 and 900 °C were studied, and the detailed microstructures and phase composition of the coatings were analyzed using x-ray diffraction, scanning electron microscope with energy dispersive spectrometer, and transmission electron microscope. The results show that both coatings are structurally featured by slatted layers, consisting of amorphous phase, Cr2O3, Ni3Al, and Al2O3. The hot corrosion resistance of AlO-CrO/NiCoCrAlYTa coating is better than that of AlO/NiCoCrAlYTa coating. This improvement is attributed to lower porosity and more compact Cr2O3 in AlO-CrO/NiCoCrAlYTa coating which performs better than Al2O3 in blocking further inward progress of corrosion and oxidization.

  17. Demystifying Controlling Copper Corrosion

    EPA Science Inventory

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  18. Fireside Corrosion USC Steering

    SciTech Connect

    G. R. Holcomb; J. Tylczak

    2011-09-07

    Oxy-Fuel Fireside Research goals are: (1) Determine the effect of oxy-fuel combustion on fireside corrosion - (a) Flue gas recycle choice, Staged combustion ramifications, (c) JCOAL Collaboration; and (2) Develop methods to use chromia solubility in ash as an 'ash corrosivity' measurement - (a) Synthetic ashes at first, then boiler and burner rig ashes, (b) Applicable to SH/RH conditions.

  19. Crude unit corrosion and corrosion control

    SciTech Connect

    Bagdasarian, A.; Feather, J.; Hull, B.; Stephenson, R.; Strong, R.

    1996-08-01

    In the petroleum refining process, the Crude Unit is the initial stage of distillation of the crude oil into useable fractions, either as end products or feed to downstream units. The major pieces of equipment found on units will vary depending on factors such as the assay of the design crude, the age of the refinery, and other downstream units. The unit discussed in this paper has all of the major pieces of equipment found on crude units including double desalting, a preflash section, an atmospheric section, a vacuum section, and a stabilization section. This paper reviews fundamental corrosion issues concerning the Crude Unit process. It is, in concise form, a description of the process and major equipment found in the Crude Unit; types of corrosion and where they occur; corrosion monitoring and inspection advice; and a list of related references for further reading. 12 refs., 1 fig.

  20. Air oxidation and seawater corrosion of Hastelloy S and Hastelloy C-4

    SciTech Connect

    Fullam, H.T.

    1980-03-01

    A program is currently under way at the Pacific Northwest Laboratory (PNL) to develop the data and technology needed to permit the licensing of /sup 90/SrF/sub 2/ as a radioisotope heat source fuel for terrestrial applications. The WESF /sup 90/SrF/sub 2/ storage capsule consists of a Hastelloy C-276 inner capsule (2 in. I.D. x 19 in. long) and a 316L stainless steel outer capsule (2-3/8 in. I.D. x 20 in. long). Preliminary experimental tests and theoretical calculations show that the WESF storage capsule is incapable of meeting current licensing requirements for heat sources that are to be used for terrestrial applications. Therefore, the DOE decision was to develop a new heat source design that would retain the existing WESF Hastelloy C-276 inner capsule and replace the current WESF outer capsule with a new outer capsule capable of meeting current licensing requirements. Based on a number of factors, Hastelloy S was selected as the outer capsule material. Hastelloy C-4 was selected as a backup material in case the Hastelloy S had to be rejected for any reason. This report summarizes the results of studies carried out to determine the effects of both air oxidation at heat source operating temperatures and seawater corrosion on the tensile properties of the outer capsule materials.

  1. Corrosion of stainless steel sternal wire after long-term implantation.

    PubMed

    Tomizawa, Yasuko; Hanawa, Takao; Kuroda, Daisuke; Nishida, Hiroshi; Endo, Masahiro

    2006-01-01

    A variety of metallic components have been used in medical devices where lifelong durability and physical strength are demanded. To investigate the in vivo changes of implanted metallic medical devices in humans, stainless steel sternal wires removed from patients were evaluated. Stainless steel (316L) sternal wires removed from four patients after 10, 13, 22, and 30 years of implantation were evaluated using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Macroscopically, the removed specimens maintained their metallic luster and color. Under SEM, small holes were observed sporadically at 10 years and they tended to connect in the drawing direction. The longer the implanted duration, the more numerous and deeper were the crevices observed. By EDS, sulfur, phosphorus, and calcium were identified in all areas at 10 years, in addition to the component elements of stainless steel, comprising iron, chromium, nickel, and manganese. Corrosion products observed at 30 years were identified as calcium phosphate. In conclusion, stainless steel sternal wires develop corroded pores that grow larger and deeper with time after implantation; however, the pores remain shallow even after decades of implantation and they may not be a cause of mechanical failure. An amount of metal ions equivalent to the corroded volume must have been released into the human body, but the effect of these metal ions on the body is not apparent.

  2. The thin electrolyte layer approach to corrosion testing of dental materials--characterization of the technique.

    PubMed

    Ledvina, M; Rigney, E D

    1998-12-01

    An innovative technique for corrosion testing of metallic dental materials is introduced. The thin electrolyte layer technique (TET) simulates the physical characteristics of the oral environment by employing a still, thin layer of an electrolyte, in contrast to bulk electrolyte techniques (BET) which utilize relatively large quantities of fluid. Limiting current density tests on a platinum electrode revealed a lower surface oxygen content for TET. Borate buffer (pH 6.8) was employed as an electrolyte. The effect of lower oxygen content in TET on passivation and polarization characteristics of 316L SS in 0.9% saline was investigated. The results revealed differences in the polarization resistance and open circuit potential development with time, as well as in anodic and cathodic polarization behavior. Lower O2 concentration in TET was attributed to different electrolyte convection characteristics under both testing conditions. Additionally, use of the TET resulted in better data reproducibility. Overall, this investigation led to a deeper understanding of the electrochemical processes inherent in thin electrolytes such as those found in the oral environment.

  3. Rolling Contact Fatigue Life and Spall Propagation Characteristics of AISI M50, M50 NiL, and AISI 52100. Part 1. Experimental Results (Preprint)

    DTIC Science & Technology

    2009-10-01

    factors to the L-P life model are currently used as standard practice to account for improvements in bearing material cleanliness and processing...eleven 12.7 mm diameter ABMA Grade 10 silicon nitride (Si3N4) balls, Ra finish of 6.4 nm and one piece machined silver plated AISI 4340 steel cages...piloted on both sides of the outer ring. The outer ring cage- land shoulders of the M50NiL bearings were titanium nitride (TiN) coated per aerospace

  4. Simultaneous Investigation of the Effect of Advanced Thermomechanical Treatment and Repetitive Cyclic Voltammetry on the Electrochemical Behavior of AISI 430 Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Vafaeian, Saeed; Fattah-alhosseini, Arash; Keshavarz, Mohsen K.; Mazaheri, Yousef

    2017-02-01

    In this study, it was revealed that the electrochemical behavior of AISI 430 ferritic stainless steel can be modified and improved to a large extent by the application of repetitive cyclic voltammetry in the anodic polarization branch of the alloy. The efficiency of this method was evaluated on the basis of the alloy grain size which is of great importance in corrosion studies. In fact, a coarse grain structure versus a fine grain structure was the subject of the used surface treatment method. Coarsening and refining of the grain size were conducted through a heat treatment and an advanced thermomechanical process. On the basis of cyclic voltammetry tests and also the electrochemical tests performed after that, it was shown that cyclic voltammetry had a significant improving effect on the passive behavior of both fine- and coarse-grained samples. Moreover, superior behavior of fine-grained sample in comparison with coarse-grained one was distinguished by its smaller cyclic voltammogram loops, more noble free potentials, larger capacitive arcs in the Nyquist plots, and less charge carrier densities within the passive film.

  5. Simultaneous Investigation of the Effect of Advanced Thermomechanical Treatment and Repetitive Cyclic Voltammetry on the Electrochemical Behavior of AISI 430 Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Vafaeian, Saeed; Fattah-alhosseini, Arash; Keshavarz, Mohsen K.; Mazaheri, Yousef

    2017-01-01

    In this study, it was revealed that the electrochemical behavior of AISI 430 ferritic stainless steel can be modified and improved to a large extent by the application of repetitive cyclic voltammetry in the anodic polarization branch of the alloy. The efficiency of this method was evaluated on the basis of the alloy grain size which is of great importance in corrosion studies. In fact, a coarse grain structure versus a fine grain structure was the subject of the used surface treatment method. Coarsening and refining of the grain size were conducted through a heat treatment and an advanced thermomechanical process. On the basis of cyclic voltammetry tests and also the electrochemical tests performed after that, it was shown that cyclic voltammetry had a significant improving effect on the passive behavior of both fine- and coarse-grained samples. Moreover, superior behavior of fine-grained sample in comparison with coarse-grained one was distinguished by its smaller cyclic voltammogram loops, more noble free potentials, larger capacitive arcs in the Nyquist plots, and less charge carrier densities within the passive film.

  6. Microstructural Characterization and Wear Behavior of Nano-Boride Dispersed Coating on AISI 304 Stainless Steel by Hybrid High Velocity Oxy-Fuel Spraying Laser Surface Melting

    NASA Astrophysics Data System (ADS)

    Sharma, Prashant; Majumdar, Jyotsna Dutta

    2015-07-01

    The current study concerns the detailed microstructural characterization and investigation of wear behavior of nano-boride dispersed coating developed on AISI 304 stainless steel by high velocity oxy-fuel spray deposition of nickel-based alloy and subsequent laser melting. There is a significant refinement and homogenization of microstructure with improvement in microhardness due to laser surface melting (1200 VHN as compared to 945 VHN of as-sprayed and 250 VHN of as-received substrate). The high temperature phase stability of the as-coated and laser melted surface has been studied by differential scanning calorimeter followed by detailed phase analysis at room and elevated temperature. There is a significant improvement in wear resistance of laser melted surface as compared to as-sprayed and the as-received one due to increased hardness and reduced coefficient of friction. The mechanism of wear has been investigated in details. Corrosion resistance of the coating in a 3.56 wt pct NaCl solution is significantly improved (4.43 E-2 mm/year as compared to 5 E-1 mm/year of as-sprayed and 1.66 mm/year of as-received substrate) due to laser surface melting as compared to as-sprayed surface.

  7. The influence of surface microstructure and chemical composition on corrosion behaviour in fuel-grade bio-ethanol of low-alloy steel modified by plasma nitro-carburizing and post-oxidizing

    NASA Astrophysics Data System (ADS)

    Boniatti, Rosiana; Bandeira, Aline L.; Crespi, Ângela E.; Aguzzoli, Cesar; Baumvol, Israel J. R.; Figueroa, Carlos A.

    2013-09-01

    The interaction of bio-ethanol on steel surfaces modified by plasma-assisted diffusion technologies is studied for the first time. The influence of surface microstructure and chemical composition on corrosion behaviour of AISI 4140 low-alloy steel in fuel-grade bio-ethanol was investigated. The steel surfaces were modified by plasma nitro-carburizing followed plasma oxidizing. X-ray diffraction, scanning electron microscopy, optical microscopy, X-ray dispersive spectroscopy, and glow-discharge optical emission spectroscopy were used to characterize the modified surface before and after immersion tests in bio-ethanol up to 77 days. The main corrosion mechanism is pit formation. The pit density and pit size were measured in order to quantify the corrosion resistance which was found to depend more strongly on microstructure and morphology of the oxide layer than on its thickness. The best corrosion protection was observed for samples post-oxidized at 480 °C and 90 min.

  8. Finite Element Simulation and Experimental Verification of Internal Stress of Quenched AISI 4140 Cylinders

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Qin, Shengwei; Hao, Qingguo; Chen, Nailu; Zuo, Xunwei; Rong, Yonghua

    2017-03-01

    The study of internal stress in quenched AISI 4140 medium carbon steel is of importance in engineering. In this work, the finite element simulation (FES) was employed to predict the distribution of internal stress in quenched AISI 4140 cylinders with two sizes of diameter based on exponent-modified (Ex-Modified) normalized function. The results indicate that the FES based on Ex-Modified normalized function proposed is better consistent with X-ray diffraction measurements of the stress distribution than FES based on normalized function proposed by Abrassart, Desalos and Leblond, respectively, which is attributed that Ex-Modified normalized function better describes transformation plasticity. Effect of temperature distribution on the phase formation, the origin of residual stress distribution and effect of transformation plasticity function on the residual stress distribution were further discussed.

  9. Rolling-element fatigue life of AISI M-50 and 18-4-1 balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1978-01-01

    Rolling element fatigue studies were conducted with AISI M-50, EFR 18-4-1, and VAR 18-4-1. Groups of 12.7 mm (1/2-in) diameter balls of each material were tested in the five ball fatigue tester. Test conditions included a load of 1540 N (347 lbf) giving a maximum Hertz stress of 5520 MPa (800 000 psi), a shaft speed of 10,700 rpm, and a contact angle of 30 deg. Tests were run at a race temperature of 339 K (150 F) with a type 2 ester lubricant. The rolling element fatigue life of AISI M-50 was not significantly different from that of EFR 18-4-1 or VAR 18-4-1 based on a statistical comparison of the test results.

  10. An investigation of the plastic fracture of AISI 4340 and 18 nickel - 200 grade maraging steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1974-01-01

    The mechanisms of plastic fracture (dimpled rupture) in high-purity and commercial 18 Ni, 200 grade maraging steels and quenched and tempered AISI 4340 steels have been studied. Plastic fracture takes place in the maraging alloys through void initiation by fracture of titanium carbo-nitride inclusions and the growth of these voids until impingement results in coalescence and final fracture. The fracture of AISI 4340 steel at a yield strength of 200 ksi occurs by nucleation and subsequent growth of voids formed by fracture of the interface between manganese sulfide inclusions and the matrix. The growth of these inclusion-nucleated voids is interrupted long before coalescence by impingement, by the formation of void sheets which connect neighboring sulfide-nucleated voids.

  11. Finite Element Simulation and Experimental Verification of Internal Stress of Quenched AISI 4140 Cylinders

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Qin, Shengwei; Hao, Qingguo; Chen, Nailu; Zuo, Xunwei; Rong, Yonghua

    2017-01-01

    The study of internal stress in quenched AISI 4140 medium carbon steel is of importance in engineering. In this work, the finite element simulation (FES) was employed to predict the distribution of internal stress in quenched AISI 4140 cylinders with two sizes of diameter based on exponent-modified (Ex-Modified) normalized function. The results indicate that the FES based on Ex-Modified normalized function proposed is better consistent with X-ray diffraction measurements of the stress distribution than FES based on normalized function proposed by Abrassart, Desalos and Leblond, respectively, which is attributed that Ex-Modified normalized function better describes transformation plasticity. Effect of temperature distribution on the phase formation, the origin of residual stress distribution and effect of transformation plasticity function on the residual stress distribution were further discussed.

  12. The Corrosion and Preservation of Iron Antiques.

    ERIC Educational Resources Information Center

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  13. Effect of Thermomechanical Treatment on the Microstructure and Mechanical Properties of AISI 52100 Steel.

    DTIC Science & Technology

    1981-06-01

    Thermomechanical Process- in& and Heat Treatment on the Fatigue Resistance and Fractographic Characteristics of a High-Carbon Bearing Steel, M.S. Thesis...SUPPLEMENTARY NOTCS to. 14 IV WORDS (Cominu. -s bree coer It arneemp aE~ndt bay .4*l ONber) 52100 Steel, thermomechanical processing; heat treatment...properties of AISI 52100 steel, in particular the alloys resistance to fatigue failure. Much of this research has concentrated on improving heat treating

  14. Mechanical properties of cold-rolled AISI 304LN steel at low temperatures

    SciTech Connect

    Ilola, R.J.; Haenninen, H.E.; Heinaekari, M.J.

    1996-12-01

    Mechanical properties of 0--70% cold-rolled AISI 304LN steel (0, 16 wt.% N) were investigated by means of tensile and Charpy V-notch impact tests between room temperature and {minus}196 C. Fracture surfaces of the tested specimens were investigated using SEM (scanning electron microscope). Austenite stability against {alpha}{prime}-martensite formation during cooling and during deformation in cold-rolling and mechanical testing was determined using magnetic measurements.

  15. Nondestructive evaluation of stresses within AISI stainless steel 304 material -- A magnetometric approach

    SciTech Connect

    Manglik, V.K.; Vaghmare, R.; Modi, H.M.

    1995-12-31

    Stainless steel is widely used industrial material and also used in fabrication of satellite components. The use of optimum section of components calls for Non-Destructive Evaluation of structure to avoid catastrophic failures which are predominantly due to the high stress level. The effect of cold working and/or stress on the magnetic properties of stainless steel was discussed in the past. An attempt is made in present work to correlate the induced magnetic flux density in stainless steel AISI-304 with the stress level. In the present work, various samples of stainless steel were prepared for experiment after confirming the material belongs to AISI-304 by detailed chemical and physical analysis. These samples were also heat treated at 1,066 deg. C. to eliminate presence of initial stresses and obtain austenitic structure. Stresses in identical samples were generated by torsional deformation and induced magnetic flux density were measured in a very well configured test set up which has the resolution of 1 nT (nano-tesla). Finally, a correlation is presented between the induced magnetic flux density and stress level which could be very helpful tool in non-destructive evaluation of stresses in stainless steel AISI-304.

  16. Nanoscale precipitates and comprehensive strengthening mechanism in AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Mao, Wen-wen; Ning, An-gang; Guo, Han-jie

    2016-09-01

    The effects of heat treatment on the precipitates and strengthening mechanism in AISI H13 steel were investigated. The results showed that the presence of nanoscale precipitates favorably affected grain refinement and improved the yield strength. The volume fraction of precipitates increased from 1.05% to 2.85% during tempering, whereas the average precipitate size first decreased then increased during tempering. Contributions to the yield strength arising from the various mechanisms were calculated quantificationally, and the results demonstrated that grain refinement and dislocation density most strongly influenced the yield strength. In addition, under the interaction of average size and volume fraction, precipitates' contribution to the yield strength ranged from 247.9 to 378.5 MPa. Finally, a root-mean-square summation law of σ = σg + σs + (σd 2 + σp 2)1/2, where σg, σs, σd, and σp represent the contributions of fine-grain strengthening, solid-solution strengthening, dislocation strengthening, and precipitation strengthening, respectively, was confirmed as the most applicable for AISI H13 steel, which indicates a strong link between precipitates and dislocations in AISI H13 steel.

  17. Corrosion-resistant uranium

    DOEpatents

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  18. Corrosion-resistant uranium

    DOEpatents

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  19. A study on the control of melting ratio to increase mechanical properties of laser welded joints between AISI 440C and AISI 430F

    NASA Astrophysics Data System (ADS)

    Romoli, L.; Rashed, C. A. A.; Lovicu, G.; Ishak, R.

    2015-05-01

    Laser beam welding of dissimilar AISI 440C and AISI 430F stainless steels was investigated in a circular constrained configuration. The beam incidence angle and the offset of the focusing position respect to the contact point between the two materials were used as main control parameters to vary the melting ratio inside the seam. The objective of the study is twofold: to avoid surface microcracks related to the high percentage of carbon of the martensitic steel and to enhance the shear strength of the weld by making it less brittle. To reach this scope the effects of incidence angle and offset on weld bead geometry and melting ratio were studied by means of metallographic analyses, microstructure and microhardness characterization. As last step, the weld mechanical strength was tested by tensile-shear stress test on the whole seam. Experiments demonstrated that varying incidence angle and offsetting the focal position is a reliable method to modify the melting ratio and maintaining the expected resistance length at the material interface, as well. It was found that increasing the percentage of ferritic steel into the joint has beneficial effects on the weld quality and on the shear resistance. The critical carbon content determining the mechanical properties in the fusion zone can be calculated by taking into account the melting ratio.

  20. Current and potential distributions in corrosion systems

    SciTech Connect

    Smyrl, W.H.

    1980-01-01

    Current and potential distribution calculations in corrosion are reviewed. The mathematical methods used, and the specific results for galvanic corrosion, cathodic protection, and localized corrosion are described.