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Sample records for aisi type 316l

  1. Cobalt-Free Laser Cladding on AISI Type 316L Stainless Steel for Improved Cavitation and Slurry Erosion Wear Behavior

    NASA Astrophysics Data System (ADS)

    Paul, C. P.; Gandhi, B. K.; Bhargava, P.; Dwivedi, D. K.; Kukreja, L. M.

    2014-09-01

    Laser cladding of Colmonoy-5 (a nickel base alloy) and Metco-41C (an iron base alloy) on AISI type 316L stainless steel (SS316L) and their wear behaviors were investigated to establish Co-free clad layers for potential applications in nuclear industry. A 3.5 kW CO2 laser-based system was used to optimize the laser cladding on SS316L substrate. The observed optimum parameters were: laser power of 1.6 kW, scan speed of 0.6 m/min, and powder feed rate of 8 g/min with 60% overlapping. The microstructure studies revealed that the clad layers primarily comprise very fine columnar dendritic structures, while clad-substrate interface exhibited planar and non-epitaxial mode of solidification due to high cooling rates. The cavitation and slurry erosion behaviors of laser clad layers were also compared to that of Stellite-6 for potential direct replacement. The cavitation erosion resistance was improved by a factor of 1.6, 3.7, and 4.1, while the slurry erosion resistances at an impingement angle of 30° were 1.5, 4.8, and 1.8 times better for laser clad surfaces of Colmonoy-5, Metco-41C, and Stellite-6, respectively, as compared to that of bare SS316L substrate. The study demonstrated that Metco-41C is a better choice as Co-free clad material for potential nuclear applications.

  2. Cobalt-Free Laser Cladding on AISI Type 316L Stainless Steel for Improved Cavitation and Slurry Erosion Wear Behavior

    NASA Astrophysics Data System (ADS)

    Paul, C. P.; Gandhi, B. K.; Bhargava, P.; Dwivedi, D. K.; Kukreja, L. M.

    2014-12-01

    Laser cladding of Colmonoy-5 (a nickel base alloy) and Metco-41C (an iron base alloy) on AISI type 316L stainless steel (SS316L) and their wear behaviors were investigated to establish Co-free clad layers for potential applications in nuclear industry. A 3.5 kW CO2 laser-based system was used to optimize the laser cladding on SS316L substrate. The observed optimum parameters were: laser power of 1.6 kW, scan speed of 0.6 m/min, and powder feed rate of 8 g/min with 60% overlapping. The microstructure studies revealed that the clad layers primarily comprise very fine columnar dendritic structures, while clad-substrate interface exhibited planar and non-epitaxial mode of solidification due to high cooling rates. The cavitation and slurry erosion behaviors of laser clad layers were also compared to that of Stellite-6 for potential direct replacement. The cavitation erosion resistance was improved by a factor of 1.6, 3.7, and 4.1, while the slurry erosion resistances at an impingement angle of 30° were 1.5, 4.8, and 1.8 times better for laser clad surfaces of Colmonoy-5, Metco-41C, and Stellite-6, respectively, as compared to that of bare SS316L substrate. The study demonstrated that Metco-41C is a better choice as Co-free clad material for potential nuclear applications.

  3. On the corrosion resistance of AISI 316L-type stainless steel coated with manganese and annealed with flow of oxygen

    NASA Astrophysics Data System (ADS)

    Savaloni, Hadi; Agha-Taheri, Ensieh; Abdi, Fateme

    2016-06-01

    AISI 316L-type stainless steel was coated with 300-nm-thick Mn thin films and post-annealed at 673 K with a constant flow of oxygen (250 cm3/min). The films crystallographic and morphological structures were analyzed using X-ray diffraction (XRD) and atomic force microscopy (AFM) before corrosion test and scanning electron microscopy (SEM) after corrosion test. Corrosion behavior of the samples in 0.3, 0.5 and 0.6 M NaCl solutions was investigated by means of potentiodynamic and electrochemical impedance spectroscopy (EIS) techniques. Results showed that the corrosion inhibition of annealed Mn/SS316L in all NaCl solutions with different concentrations is higher than that of bare SS316L. A correlation is achieved between the structural variation of the films with the potentiodynamic and EIS corrosion results.

  4. Selective surface preoxidation to inhibit the corrosion of AISI type 316L stainless steel by liquid Pb17Li

    NASA Astrophysics Data System (ADS)

    Sample, T.; Coen, V.; Kolbe, H.; Orecchia, L.

    1992-09-01

    This paper describes the formation of a ternary oxide coating on 316L stainless steel from the reaction of Pb17Li with the preoxidized surface of steel specimens. The preoxidized surfaces were prepared by heating 316L stainless steel specimens to 800°C in a controlled H2/H2O atmosphere (ratio 1000:1). The oxide layer before reaction with the Pb17Li was characterized as Mn1.5Cr1.5P4. Analysis after reaction with Pb17Li indicated a LiMn2O4 structure with some of the manganese sites occupied by chromium.316L specimens prepared with different oxide layer thicknesses, along with uncoated specimens, were corroded in the isothermal hot legs of two Pb17Li filled thermal convection loops.Post-test analysis of the specimens indicated that the oxide coated specimens had, on average, a thinner ferritic corrosion layer than the uncoated specimens. The coated specimens also showed areas with no ferritic corrosion layer.

  5. Influence of microstructure on the corrosion resistance of AISI type 304L and type 316L sintered stainless steels exposed to ferric chloride solution

    SciTech Connect

    Otero, E.; Pardo, A.; Utrilla, M.V.; Perez, F.J.; Saenz, E.

    1995-10-01

    The corrosion behavior of type 304L and type 316L austenitic stainless steels, produced by powder metallurgy, when exposed to a ferric chloride solution was studied. The exposures were conducted according to ASTM G48-76, Method A. The influence of ferric chloride concentration and exposure temperature on the corrosion kinetics of these materials was evaluated. A mechanism is proposed to explain the associated morphology observed in the microstructures produced after exposure of these P/M alloys to the aggressive medium.

  6. Effect of Starch Binders in Alumina Coatings on Aisi 316 L Stainless Steel for Medical Application

    NASA Astrophysics Data System (ADS)

    Ghazali, M. J.; Pauzi, A. A.; Azhari, C. H.; Ghani, J. A.; Sulong, A. B.; Mustafa, R.

    A slurry immersion technique of alumina coatings was carried out on several AISI 316 L stainless steels using two types of binding agents; commercial starch and Sarawakian starch (sago), which were also mixed with polyvinylchloride (PVA) for strengthening purposes. The sintering temperatures in this work were varied from 500 to 1000°C. Prior to sintering process, all stainless steels were metallographically ground and polished to approximately 0.6 µm of average roughness. Detailed characterisations on the sintered specimens were carried out with the aid of the secondary electron microscopy (SEM), microhardness and a profilometer. The results revealed that coated steels using sago binder showed improved adhesion and homogenous microstructures with greater hardness of 2642 HV than those found in coated steel with commercial starch after sintering process.

  7. Biocompatibility evaluation of surface-treated AISI 316L austenitic stainless steel in human cell cultures.

    PubMed

    Martinesi, M; Bruni, S; Stio, M; Treves, C; Bacci, T; Borgioli, F

    2007-01-01

    The effects of AISI 316L austenitic stainless steel, tested in untreated state or subjected to glow-discharge nitriding (at 10 or 20 hPa) and nitriding + post-oxidizing treatments, on human umbilical vein endothelial cells (HUVEC) and on peripheral blood mononuclear cells (PBMC) were evaluated. All the treated samples showed a better corrosion resistance in PBS and higher surface hardness in comparison with the untreated alloy. In HUVEC put in contact for 72 h with the sample types, proliferation and apoptosis decreased and increased, respectively, in the presence of the nitrided + post-oxidized samples, while only slight differences in cytokine (TNF-alpha, IL-6, and TGF-beta1) release were registered. Intercellular adhesion molecule-1 (ICAM-1) increased in HUVEC incubated with all the treated samples, while vascular cell adhesion molecule-1 (VCAM-1) and E-selectin increased in the presence of all the sample types. PBMC incubated for 48 h with the samples showed a decrease in proliferation and an increase in apoptosis in the presence of the untreated samples and the nitrided + post-oxidized ones. All the sample types induced a remarkable increase in TNF-alpha and IL-6 release in PBMC culture medium, while only the untreated sample and the nitrided at 10 hPa induced an increase in ICAM-1 expression. In HUVEC cocultured with PBMC, previously put in contact with the treated AISI 316L samples, increased levels of ICAM-1 were detected. In HUVEC coincubated with the culture medium of PBMC, previously put in contact with the samples under study, a noteworthy increase in ICAM-1, VCAM-1, and E-selectin levels was always registered, with the exception of VCAM-1, which was not affected by the untreated sample. In conclusion, even if the treated samples do not show a marked increase in biocompatibility in comparison with the untreated alloy, their higher corrosion resistance may suggest a better performance as the contact with physiological environment becomes longer. PMID

  8. Compatibility of AISI 316 L stainless steel with the Li 17Pbg, eutectic

    NASA Astrophysics Data System (ADS)

    Coen, V.; Fenici, P.; Kolbe, H.; Orecchia, L.; Sasaki, T.

    1982-09-01

    The compatibility of AISI 316 L stainless steel with the Li 17Pb 83, eutectic has been studied in the temperature range 623-873 K for times up to 6000 h. In the corrosion layers formed there is a strong Ni depletion and Pb and Li penetration in the matrix. Tests at 623 K in Li 17Pb 83 on notched tensile specimens under a constant uniaxial tensile load, below the engineering yield stress, have evidenced that. many cracks filled with Pb and possibly Li are formed after relatively short times.

  9. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    NASA Astrophysics Data System (ADS)

    Hajian, M.; Abdollah-zadeh, A.; Rezaei-Nejad, S. S.; Assadi, H.; Hadavi, S. M. M.; Chung, K.; Shokouhimehr, M.

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3-6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  10. Surface modification of biomedical AISI 316L stainless steel with zirconium carbonitride coatings

    NASA Astrophysics Data System (ADS)

    Wang, L.; Zhao, X.; Ding, M. H.; Zheng, H.; Zhang, H. S.; Zhang, B.; Li, X. Q.; Wu, G. Y.

    2015-06-01

    In the paper, by using radio frequency (rf) magnetron sputtering method, a zirconium carbonitride coating was produced on AISI 316L austenitic stainless steel. The influence of substrate temperature (Ts) on microstructure, mechanical properties, corrosion resistance and hemocompatibility were then investigated. XRD and TEM results revealed that the zirconium carbonitride coatings were almost amorphous when Ts was below 400°C, while nanostructured Zr2CN was formed at Ts of 400 °C. The nanocrystalline formation resulted in a significant increase in the nanohardness of zirconium carbonitride coatings from 17 GPa to over 32 GPa. Electrochemical testing showed that the stable zirconium carbonitride coating had improved the corrosion resistance of AISI 316L stainless steel substrate material. The characterization of platelet adhesion indicated that the zirconium carbonitride coatings presented better hemocompatibility when Ts varied from 25 °C to more than 200 °C, which may be due to the lower surface roughness, interfacial tension and the rate γsd /γsp , where γsd and γsp are the disperse component and polar component of the surface, respectively.

  11. Wear Resistance of AISI316L Steel Modified by Pre-FPP Treated DLC Coating

    NASA Astrophysics Data System (ADS)

    Nanbu, Hiroshi; Kikuchi, Shoichi; Kameyama, Yutaka; Komotori, Jun

    In order to improve the adhesion strength of the DLC coating, Fine Particle Peening (FPP) treatment was employed as pretreatment for DLC coatings. FPP treatment was performed using SiC shot particles, and then the AISI316L steel was DLC-coated. The FPP treatment increased the surface roughness of the specimen, and a Si-rich layer was formed on the surface because of the mechanical mixing of SiC shot particles into the steel substrate. Reciprocating sliding wear tests were conducted to measure the friction coefficient. While the non-pretreated (only DLC-coated) specimens showed a sudden increase in friction coefficient resulting from delamination of the DLC coating, the pre-FPP-treated specimens maintained a low friction coefficient during the wear tests. This indicates the strong adhesion of the DLC coating of the pre-FPP-treated specimen caused by the increase in surface roughness and the presence of Si on the surface.

  12. Process mapping of laser surface modification of AISI 316L stainless steel for biomedical applications

    NASA Astrophysics Data System (ADS)

    Chikarakara, Evans; Naher, Sumsun; Brabazon, Dermot

    2010-11-01

    A 1.5-kW CO2 laser in pulsed mode at 3 kHz was used to investigate the effects of varied laser process parameters and resulting morphology of AISI 316L stainless steel. Irradiance and residence time were varied between 7.9 to 23.6 MW/cm2 and 50 to 167 μs, respectively. A strong correlation between irradiance, residence time, depth of processing and roughness of processed steel was established. The high depth of altered microstructure and increased roughness were linked to higher levels of both irradiance and residence times. Energy fluence and surface temperature models were used to predict levels of melting occurring on the surface through the analysis of roughness and depth of the region processed. Microstructural images captured by the SEM revealed significant grain structure changes at higher irradiances, but due to increased residence times, limited to the laser in use, the hardness values were not improved.

  13. In vitro response of human peripheral blood mononuclear cells to AISI 316L austenitic stainless steel subjected to nitriding and collagen coating treatments.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2015-02-01

    Surface modification treatments can be used to improve the biocompatibility of austenitic stainless steels. In the present research two different modifications of AISI 316L stainless steel were considered, low temperature nitriding and collagen-I coating, applied as single treatment or in conjunction. Low temperature nitriding produced modified surface layers consisting mainly of S phase, which enhanced corrosion resistance in PBS solution. Biocompatibility was assessed using human peripheral blood mononuclear cells (PBMC) in culture. Proliferation, lactate dehydrogenase (LDH) levels, release of cytokines (TNF-α, IL-1β, IL-12, IL-10), secretion of metalloproteinase (MMP)-9 and its inhibitor TIMP-1, and the gelatinolytic activity of MMP-9 were determined. While the 48-h incubation of PBMC with all the sample types did not negatively influence cell proliferation, LDH and MMP-9 levels, suggesting therefore a good biocompatibility, the release of the pro-inflammatory cytokines was always remarkable when compared to that of control cells. However, in the presence of the nitrided and collagen coated samples, the release of the pro-inflammatory cytokine IL-1β decreased, while that of the anti-inflammatory cytokine IL-10 increased, in comparison with the untreated AISI 316L samples. Our results suggest that some biological parameters were ameliorated by these surface treatments of AISI 316L. PMID:25655502

  14. Spinodal decomposition in AISI 316L stainless steel via high-speed laser remelting

    NASA Astrophysics Data System (ADS)

    Chikarakara, Evans; Naher, Sumsun; Brabazon, Dermot

    2014-05-01

    A 1.5 kW CO2 pulsed laser was used to melt the surface of AISI 316L stainless steel with a view to enhancing the surface properties for engineering applications. A 90 μm laser beam spot size focused onto the surface was used to provide high irradiances (up to 23.56 MW/cm2) with low residence times (as low as 50 μs) in order to induce rapid surface melting and solidification. Variations in microstructure at different points within the laser treated region were investigated. From this processing refined lamellar and nodular microstructures were produced. These sets of unique microstructures were produced within the remelted region when the highest energy densities were selected in conjunction with the lowest residence times. The transformation from the typical austenitic structure to much finer unique lamellar and nodular structures was attributed to the high thermal gradients achieved using these selected laser processing parameters. These structures resulted in unique characteristics including elimination of cracks and a reduction of inclusions within the treated region. Grain structure reorientation between the bulk alloy and laser-treated region occurred due to the induced thermal gradients. This present article reports on microstructure forms resulting from the high-speed laser surface remelting and corresponding underlying kinetics.

  15. Characterization of irradiated AISI 316L stainless steel disks removed from the Spallation Neutron Source

    SciTech Connect

    Vevera, Bradley J; Hyres, James W; McClintock, David A; Riemer, Bernie

    2014-01-01

    Irradiated AISI 316L stainless steel disks were removed from the Spallation Neutron Source (SNS) for post-irradiation examination (PIE) to assess mechanical property changes due to radiation damage and erosion of the target vessel. Topics reviewed include high-resolution photography of the disk specimens, cleaning to remove mercury (Hg) residue and surface oxides, profile mapping of cavitation pits using high frequency ultrasonic testing (UT), high-resolution surface replication, and machining of test specimens using wire electrical discharge machining (EDM), tensile testing, Rockwell Superficial hardness testing, Vickers microhardness testing, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effectiveness of the cleaning procedure was evident in the pre- and post-cleaning photography and permitted accurate placement of the test specimens on the disks. Due to the limited amount of material available and the unique geometry of the disks, machine fixturing and test specimen design were critical aspects of this work. Multiple designs were considered and refined during mock-up test runs on unirradiated disks. The techniques used to successfully machine and test the various specimens will be presented along with a summary of important findings from the laboratory examinations.

  16. Structural analysis and intergranular corrosion tests of AISI 316L steel.

    PubMed

    Stonawská, Z; Svoboda, M; Sozańska, M; Krístková, M; Sojka, J; Dagbert, C; Hyspecká, L

    2006-10-01

    Pure AISI 316L steel is investigated after solution heat treatment (1050 degrees C/H(2)O) and structural sensitization (650 degrees C). Two quite different intergranular corrosion tests are used to determine the degree of structural sensitization due to the precipitation of secondary phases along the grain boundaries (mainly the M(23)C(6) and sigma-phase): the oxalic acid etch test and the electrochemical potentio-kinetic reactivation test. Generally, the dissolution of chromium-rich carbides (M(23)C(6)) is provoked by oxalic acid etch tests, whereas the chromium-depleted zones, in the vicinity of chromium-rich carbides (M(23)C(6)), are attacked by electrochemical potentio-kinetic reactivation tests. Both intergranular corrosion tests are used to determine the maximum degree of structural sensitization. Thus structural analysis by carbon replicas reveals the Laves phase, and both the M(23)C(6) and (Cr,Mo)(x)(Fe,Ni)(y) phases. The results of intergranular corrosion tests are related to the findings of the structural analysis. PMID:17100908

  17. Formation of Expanded Austenite on a Cold-Sprayed AISI 316L Coating by Low-Temperature Plasma Nitriding

    NASA Astrophysics Data System (ADS)

    Adachi, Shinichiro; Ueda, Nobuhiro

    2015-12-01

    Low-temperature plasma nitriding at temperatures below 450 °C is commonly applied to austenitic stainless steels to enhance wear resistance, while maintaining corrosion resistance, by forming expanded austenite (known as the S-phase). In this work, low-temperature plasma nitriding of cold-sprayed AISI 316L coatings was examined. A cold-spray technique was developed to produce metal coatings with less oxidation. However, the cold-sprayed AISI 316L coating obtained by use of nitrogen gas as propellant contained many interconnected pores and cracks, and was, consequently, unsuitable as an anticorrosive coating. Therefore, laser post-treatment was used to modify the coating and increase its density to similar to that of bulk steel. The anticorrosive performance of this coating on a carbon steel substrate in NaCl solution was substantially improved. Subsequent low-temperature plasma nitriding enhanced the wear resistance by two orders of magnitude. It is concluded that cold-sprayed AISI 316L coatings treated by laser post-treatment and subsequent low-temperature plasma nitriding could be used as protective coatings under severe wear and corrosion conditions.

  18. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    PubMed Central

    Ruiz, A.; Timke, T.; van de Sande, A.; Heftrich, T.; Novotny, R.; Austin, T.

    2016-01-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  19. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment.

    PubMed

    Ruiz, A; Timke, T; van de Sande, A; Heftrich, T; Novotny, R; Austin, T

    2016-06-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  20. Effect of Filler Metals on the Weldability and Mechanical Properties of Multi-pass PCGTA Weldments of AISI 316L

    NASA Astrophysics Data System (ADS)

    Devendranath Ramkumar, K.; Maruthi Mohan Reddy, P.; Raja Arjun, B.; Choudhary, Ayush; Srivastava, Anubhav; Arivazhagan, N.

    2015-04-01

    The influence of filler metals on the microstructure, mechanical properties, and corrosion behavior of AISI 316L welds was investigated. Pulsed current gas tungsten arc welding was employed to join the AISI 316L plates using two different fillers ER2553 and ERNiCr-3. Microstructures studies showed the presence of different forms of austenite on employing ER2553 filler and formation of migrated grain boundaries at the weld zone while using ERNiCr-3 filler. Tensile studies corroborated that the tensile strength was greater for the weldments employing ER2553 filler. Charpy V-notch studies ascertained that the impact toughness was greater for ER2553 weldments as compared to the parent metal. Potentiodynamic polarization curves clearly inferred that the weld zone of ER2553 exhibited better corrosion resistance among the various coupons tested. It was concluded from the study that ER2553 exhibited better mechanical and corrosion properties and could be adopted to achieve optimal properties compared to over-alloyed filler.

  1. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    NASA Astrophysics Data System (ADS)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-07-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  2. Effects of Ti-C:H coating and plasma nitriding treatment on tribological, electrochemical, and biocompatibility properties of AISI 316L.

    PubMed

    Kao, W H; Su, Y L; Horng, J H; Zhang, K X

    2016-08-01

    Ti-C:H coatings were deposited on original, nitrided, and polished-nitrided AISI 316L stainless steel substrates using a closed field unbalanced magnetron sputtering system. Sliding friction wear tests were performed in 0.89 wt.% NaCl solution under a load of 30 N against AISI 316L stainless steel, Si3N4, and Ti6Al4V balls, respectively. The electrochemical properties of the various specimens were investigated by means of corrosion tests performed in 0.89 wt.% NaCl solution at room temperature. Finally, the biocompatibility properties of the specimens were investigated by performing cell culturing experiments using purified mouse leukemic monocyte macrophage cells (Raw264.7). In general, the results showed that plasma nitriding followed by Ti-C:H coating deposition provides an effective means of improving the wear resistance, anti-corrosion properties, and biocompatibility performance of AISI 316L stainless steel. PMID:27422714

  3. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    NASA Technical Reports Server (NTRS)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  4. Helium effects on the post-implantation creep properties and the microstructure of AISI 316L welds and parent material

    NASA Astrophysics Data System (ADS)

    Dai, Yong; Schroeder, Herbert

    1992-09-01

    The influence of implanted helium on the creep properties in electron-beam welds of the Next European Torus (NET) reference material, AISI 316L, and its parent material in the as-received condition has been investigated at 873 K. Helium degredation effects (i.e. reduced creep rupture time and creep rupture strain) are more serious in the parent material than in the welds. The fracture mode for implanted weld specimens is usually transgranular, while for the parent material specimens it is mixed trans- and intergranular. TEM investigations show that in the welds there is a lot of σ-ferrite at grain boundaries (occupying about 50% of grain boundary area) and in the interior of grains as well. Helium bubble sizes increase with increasing helium concentration, while helium bubble densities remain constant. Helium bubbles in the matrix are larger in size but much lower in density than those at boundaries or interfaces.

  5. Corrosion resistance of multilayer hybrid sol-gel coatings deposited on the AISI 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Caballero, Y. T.; Rondón, E. A.; Rueda, L.; Hernández Barrios, C. A.; Coy, A.; Viejo, F.

    2016-02-01

    In the present work multilayer hybrid sol-gel coatings were synthesized on the AISI 316L austenitic stainless steel employed in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of inorganic precursor, TEOS, and organic, GPTMS, using ethanol as solvent, and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different ageing times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic potentiodynamic polarization in SBF solution at 37±2°C. The results confirmed that sol-gel synthesis employing TEOS-GPTMS systems produces uniform and homogeneous coatings, which enhanced the corrosion resistance with regard to the parent alloy. Moreover, corrosion performance was retained after applying more than one layer (multilayer coatings).

  6. Methodology for optimizing the electropolishing of stainless steel AISI 316L combining criteria of surface finish and dimensional precision

    NASA Astrophysics Data System (ADS)

    Núñez, P. J.; García-Plaza, E.; Martín, A. R.; Trujillo, R.; De la Cruz, C.

    2009-11-01

    This work examines a methodology for optimizing electrochemical polishing conditions bearing in mind the criteria that enhance minimum surface roughness and dimensional precision (minimum loss of thickness). The study consisted in electrochemically polishing stainless steel AISI 316L (ISO 4954 X2CrNiMo17133E) under a combination of different temperatures (T) baths and current densities (J), and application times (t). The surface finish (ΔRa) and dimensional variations (Δh) of the electrochemically polished workpieces were assessed, and the experimental data of the variables was correlated as can be seen by the response surfaces. This methodology enables optimum working areas to be specified using the sole criteria of surface finish, or by using a combination of both criteria (minimum roughness and maximum precision). The methodology has proven to be an optimum method for selecting electrochemical polishing conditions using the combined criteria of surface finish and dimensional precision in accordance with design requirements.

  7. Experimental investigations on effects of frequency in ultrasonically-assisted end-milling of AISI 316L: A feasibility study.

    PubMed

    Maurotto, A; Wickramarachchi, C T

    2016-02-01

    The effects of frequency in ultrasonic vibration assisted milling (UVAM) with axial vibration of the cutter is investigated in this paper. A series of face-mill experiment in dry conditions were conducted on AISI 316L, an alloy of widespread use in industry. The finished surfaces roughness were studied along with basic considerations on tool wear for both conventional milling and an array of frequencies for UVAM (20–40–60 kHz) in a wide range of cutting conditions. Surface residual stresses and cross-cut metallographic slides were used to investigate the hidden effects of UVAM. Experimental results showed competitive results for both surface roughness and residual stress in UVAM when compared with conventional milling especially in the low range of frequency with similar trend for tool wear. PMID:26601562

  8. Electron Backscatter Diffraction Analysis of Joints Between AISI 316L Austenitic/UNS S32750 Dual-Phase Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shamanian, Morteza; Mohammadnezhad, Mahyar; Amini, Mahdi; Zabolian, Azam; Szpunar, Jerzy A.

    2015-08-01

    Stainless steels are among the most economical and highly practicable materials widely used in industrial areas due to their mechanical and corrosion resistances. In this study, a dissimilar weld joint consisting of an AISI 316L austenitic stainless steel (ASS) and a UNS S32750 dual-phase stainless steel was obtained under optimized welding conditions by gas tungsten arc welding technique using AWS A5.4:ER2594 filler metal. The effect of welding on the evolution of the microstructure, crystallographic texture, and micro-hardness distribution was also studied. The weld metal (WM) was found to be dual-phased; the microstructure is obtained by a fully ferritic solidification mode followed by austenite precipitation at both ferrite boundaries and ferrite grains through solid-state transformation. It is found that welding process can affect the ferrite content and grain growth phenomenon. The strong textures were found in the base metals for both steels. The AISI 316L ASS texture is composed of strong cube component. In the UNS S32750 dual-phase stainless steel, an important difference between the two phases can be seen in the texture evolution. Austenite phase is composed of a major cube component, whereas the ferrite texture mainly contains a major rotated cube component. The texture of the ferrite is stronger than that of austenite. In the WM, Kurdjumov-Sachs crystallographic orientation relationship is found in the solidification microstructure. The analysis of the Kernel average misorientation distribution shows that the residual strain is more concentrated in the austenite phase than in the other phase. The welding resulted in a significant hardness increase in the WM compared to initial ASS.

  9. Improving the empirical model for plasma nitrided AISI 316L corrosion resistance based on Mössbauer spectroscopy

    NASA Astrophysics Data System (ADS)

    Campos, M.; de Souza, S. D.; de Souza, S.; Olzon-Dionysio, M.

    2011-11-01

    Traditional plasma nitriding treatments using temperatures ranging from approximately 650 to 730 K can improve wear, corrosion resistance and surface hardness on stainless steels. The nitrided layer consists of some iron nitrides: the cubic γ ' phase (Fe4N), the hexagonal phase ɛ (Fe2 - 3N) and a nitrogen supersatured solid phase γ N . An empirical model is proposed to explain the corrosion resistance of AISI 316L and ASTM F138 nitrided samples based on Mössbauer Spectroscopy results: the larger the ratio between ɛ and γ ' phase fractions of the sample, the better its resistance corrosion is. In this work, this model is examined using some new results of AISI 316L samples, nitrided under the same previous conditions of gas composition and temperature, but at different pressure, for 3, 4 and 5 h. The sample nitrided for 4 h, whose value for ɛ/ γ ' is maximum (= 0.73), shows a slightly better response than the other two samples, nitrided for 5 and 3 h ( ɛ/ γ ' = 0.72 and 0.59, respectively). Moreover, these samples show very similar behavior. Therefore, this set of samples was not suitable to test the empirical model. However, the comparison between the present results of potentiodynamic polarization curves and those obtained previously at 4 and 4.5 torr, could indicated that the corrosion resistance of the sample which only presents the γ N phase was the worst of them. Moreover, the empirical model seems not to be ready to explain the response to corrosion and it should be improved including the γ N phase.

  10. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Zhuo, Chengzhi; Tao, Jie; Jiang, Shuyun; Liu, Linlin

    2009-01-01

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO2 predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 °C) conditions, amorphous nano-SiO2 particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO2 particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix around the precipitated phase takes place by the chemical

  11. Biocompatibility studies of low temperature nitrided and collagen-I coated AISI 316L austenitic stainless steel.

    PubMed

    Martinesi, M; Stio, M; Treves, C; Borgioli, F

    2013-06-01

    The biocompatibility of austenitic stainless steels can be improved by means of surface engineering techniques. In the present research it was investigated if low temperature nitrided AISI 316L austenitic stainless steel may be a suitable substrate for bioactive protein coating consisting of collagen-I. The biocompatibility of surface modified alloy was studied using as experimental model endothelial cells (human umbilical vein endothelial cells) in culture. Low temperature nitriding produces modified surface layers consisting mainly of S phase, the supersaturated interstitial solid solution of nitrogen in the austenite lattice, which allows to enhance surface microhardness and corrosion resistance in PBS solution. The nitriding treatment seems to promote the coating with collagen-I, without chemical coupling agents, in respect of the untreated alloy. For biocompatibility studies, proliferation, lactate dehydrogenase levels and secretion of two metalloproteinases (MMP-2 and MMP-9) were determined. Experimental results suggest that the collagen protection may be favourable for endothelial cell proliferation and for the control of MMP-2 release. PMID:23471501

  12. Electrochemical characterization of AISI 316L stainless steel in contact with simulated body fluid under infection conditions.

    PubMed

    López, Danián Alejandro; Durán, Alicia; Ceré, Silvia Marcela

    2008-05-01

    Titanium and cobalt alloys, as well as some stainless steels, are among the most frequently used materials in orthopaedic surgery. In industrialized countries, stainless steel devices are used only for temporary implants due to their lower corrosion resistance in physiologic media when compared to other alloys. However, due to economical reasons, the use of stainless steel alloys for permanent implants is very common in developing countries. The implantation of foreign bodies is sometimes necessary in the modern medical practice. However, the complex interactions between the host and the can implant weaken the local immune system, increasing the risk of infections. Therefore, it is necessary to further study these materials as well as the characteristics of the superficial film formed in physiologic media in infection conditions in order to control their potential toxicity due to the release of metallic ions in the human body. This work presents a study of the superficial composition and the corrosion resistance of AISI 316L stainless steel and the influence of its main alloying elements when they are exposed to an acidic solution that simulates the change of pH that occurs when an infection develops. Aerated simulated body fluid (SBF) was employed as working solution at 37 degrees C. The pH was adjusted to 7.25 and 4 in order to reproduce normal body and disease state respectively. Corrosion resistance was measured by means of electrochemical impedance spectroscopy (EIS) and anodic polarization curves. PMID:17999036

  13. Influence of Sigma Phase on Pitting Resistance Depending on Solidification Mode in AISI316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Jang, A. Y.; Lee, H. W.

    2012-06-01

    The pitting corrosion resistances were investigated in the AISI 316L stainless steel weld metals with respect to the sigma phase precipitation in a 0.1 M NaCl solution. The modified flux-cored arc welding filler wires were fabricated at various chromium and nickel equivalent ratios using the flux-cored arc welding process. As the Cr/Ni equivalent ratio increased, the precipitated σ phase content increased in the temperature range of 923 K to 1123 K (650 °C to 850 °C), and the specimen that was aged at 1123 K (850 °C) precipitated the σ phase rapidly. The hardness increased with increasing sigma contents. During the potentiodynamic anodic polarization test, the specimens that were aged at 923 K to 1123 K (650 °C to 850 °C) exhibited lower pitting potentials than the as-weld metal. Additionally, the specimens that were aged for longer times exhibited lower pitting potentials. The pits occurred preferentially in the ductility dip cracking in specimen 1, whereas intergranular pits occurred in the sigma phase regions along the vermicular ferrite and acicular ferrite grain boundaries in specimens 2 and 3.

  14. Surface interactions of a W-DLC-coated biomedical AISI 316L stainless steel in physiological solution.

    PubMed

    Antunes, Renato A; de Lima, Nelson Batista; Rizzutto, Márcia de Almeida; Higa, Olga Zazuco; Saiki, Mitiko; Costa, Isolda

    2013-04-01

    The corrosion stability of a W-DLC coated surgical AISI 316L stainless steel in Hanks' solution has been evaluated. Particle induced X-ray emission (PIXE) measurements were performed to evaluate the incorporation of potentially bioactive elements from the physiological solution. The film structure was analyzed by X-ray diffractometry and micro-Raman spectroscopy. The wear behavior was assessed using the sphere-on-disc geometry. The in vitro biocompatibility of the W-DLC film was evaluated by cytotoxicity tests. The corrosion resistance of the stainless steel substrate decreased in the presence of the PVD layer. EIS measurements suggest that this behavior was closely related to the corrosion attack through the coating pores. PIXE measurements revealed the presence of Ca and P in the W-DLC film after immersion in Hanks' solution. This result shows that the PIXE technique can be applied to identify and evaluate the incorporation of bioactive elements by W-DLC films. The film showed good wear resistance and biocompatibility. PMID:23371768

  15. Effects of surface mechanical attrition treatment (SMAT) on a rough surface of AISI 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Arifvianto, B.; Suyitno; Mahardika, M.

    2012-03-01

    Surface mechanical attrition treatment (SMAT) improves mechanical properties of metallic materials through the formation of nanocrystallites at their surface layer. It also modifies the morphology and roughness of the work surface. Surface roughening by the SMAT has been reported previously in a smooth specimen, however in this study the starting point was a rough surface and a smoothening phenomenon is observed. In this paper, the mechanisms involved in the surface smoothening of AISI 316L stainless steel during the SMAT are elucidated. The SMAT was conducted on a specimen with a roughness of Ra = 3.98 μm for 0-20 min. The size of milling balls used in the SMAT was varied from 3.18 mm to 6.35 mm. The modification of subsurface microhardness, surface morphology, roughness and mass reduction of the specimen due to the SMAT were studied. The result shows the increasing microhardness of the surface and subsurface of the steel due to the SMAT. The impacts of milling balls deform the surface and produce a flat-like structure at this layer. Surface roughness decreases until its saturation is achieved in the SMAT. The mass reduction of the specimens is also detected and may indicate material removal or surface erosion by the SMAT. The size of milling ball is found to be the important feature determining the pattern of roughness evolution and material removal during the SMAT. From this study, two principal mechanisms in the evolution of surface morphology and roughness during the SMAT are proposed, i.e. indentation and surface erosion by the multiple impacts of milling balls. A comparative study with the results of the previous experiment indicates that the initial surface roughness has no influence in the work hardening by the SMAT but it does slightly on the saturated roughness value obtained by this treatment.

  16. Microstructural aspects of creep-rupture life of Type 316L(N) stainless steel in liquid sodium environment

    NASA Astrophysics Data System (ADS)

    Mishra, M. P.; Borgstedt, H. U.; Frees, G.; Seith, B.; Mannan, S. L.; Rodriguez, P.

    1993-04-01

    The influence of flowing sodium on creep-rupture properties of AISI Type 316L(N) stainless steel base material has been investigated at 550 and 600°C. In sodium test results were compared with reference creep-rupture data generated in air. The creep-rupture lives were longer in air than in sodium environment at 550°C, however, at 600°C, creep-rupture lives were longer in the latter than in the former environment. Microstructural studies showed the presence of sensitization and χ phase on longer duration test specimens at both temperatures. Surface cracks in sodium tested specimens were sharp and relatively more in numbers than in air where cracks were blunted. Cracks seem to follow the intergranular mode. Cavities were formed in long duration tests and propagated ahead of the χ phase.

  17. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-06-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  18. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  19. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  20. Re-weldability of neutron irradiated Type 304 and 316L stainless steels

    NASA Astrophysics Data System (ADS)

    Morishima, Y.; Koshiishi, M.; Kashiwakura, K.; Hashimoto, T.; Kawano, S.

    2004-08-01

    Weldability of irradiated stainless steel (SS) has been studied to develop the technical guideline regarding the repair-welding of reactor internals. Type 304 and 316L SSs were irradiated at ambient temperature in the US Advanced Test Reactor. The multi-pass bead-on-plate TIG (GTA) and YAG laser welding with heat input levels less than 1 MJ/m were performed on specimens containing helium up to 18 appm. In this paper, results of cross-sectional micrograph observations of the heat affected zone were considered in light of helium bubble properties. The tendency for weld crack formation of irradiated Type 316L SS was compared with that of irradiated Type 304 SS.

  1. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2016-12-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena. PMID:27612806

  2. Ion Beam Analysis, structure and corrosion studies of nc-TiN/a-Si3N4 nanocomposite coatings deposited by sputtering on AISI 316L

    NASA Astrophysics Data System (ADS)

    García, J.; Canto, C. E.; Flores, M.; Andrade, E.; Rodríguez, E.; Jiménez, O.; Solis, C.; de Lucio, O. G.; Rocha, M. F.

    2014-07-01

    In this work, nanocomposite coatings of nc-TiN/a-Si3N4, were deposited on AISI 316L stainless steel substrate by a DC and RF reactive magnetron co-sputtering technique using an A-N2 plasma. The structure of the coatings was characterized by means of XRD (X-ray Diffraction). The substrate and coating corrosion resistance were evaluated by potentiodynamic polarization using a Ringer solution as electrolyte. Corrosion tests were conducted with the purpose to evaluate the potential of this coating to be used on biomedical alloys. IBA (Ion Beam Analysis) techniques were applied to measure the elemental composition profiles of the films and, XPS (X-ray Photoelectron Spectroscopy) were used as a complementary technique to obtain information about the compounds present in the films. The nanocomposite coatings of nc-TiN/a-Si3N4 show crystalline (TiN) and amorphous (Si3N4) phases which confer a better protection against the corrosion effects compared with that of the AISI 316L.

  3. Influence of cold plastic deformation on critical pitting potential of AISI 316 L and 304 L steels in an artificial physiological solution simulating the aggressiveness of the human body.

    PubMed

    Cigada, A; Mazza, B; Pedeferri, P; Sinigaglia, D

    1977-07-01

    The effect of cold working on critical pitting potential of AISI 316 L and 304 L steels in a buffered physiological solution has been studied. In particular, the importance of deformation degree, orientation of the specimen surface to the deformation direction, and cold working temperature in lowering the critical pitting potential is shown. PMID:873942

  4. Study of scale formation on AISI 316L in simulated solid oxide fuel cell bi-polar environments

    SciTech Connect

    Ziomek-Moroz, M.; Covino, Bernard S., Jr.; Cramer, Stephen D.; Holcomb, Gordon R.; Bullard, Sophie J.; Singh , P.; Windisch, C.F., Jr.

    2004-01-01

    Significant progress made towards reducing the operating temperature of solid oxide fuel cells (SOFC) from {approx}1000 C to {approx}600 C is expected to permit the use of metallic materials with substantial cost reduction. One of the components in a SOFC stack to be made of metallic materials is a bipolar separator, also called an interconnect. It provides electrical connection between individual cells and serves as a gas separator to prevent mixing of the fuel and air. At operating temperature, the material selected for interconnects should possess good chemical and mechanical stability in complex fuel and oxidant gaseous environments, good electrical conductivity, and a coefficient of thermal expansion (CTE) that matches that of the cathode, anode, and electrolyte components. Cr2O3 scale-forming alloys appear to be the most promising candidates. There appears to be a mechanism whereby the environment on the fuel side of a stainless steel interconnect changes the corrosion behavior of the metal on the air side. The corrosion behavior of 316L stainless steel simultaneously exposed to air on one side and H2+3%H2O on the other at 907 K was studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of the investigated material was determined in terms of area-specific resistance (ASR). The chemical and electrical properties of 316L exposed to a dual environment of air/ (H2+H2O) were compared to those of 316L exposed to a single environment of air/air.

  5. Effect of Mercury Velocity on Corrosion of Type 316L Stainless Steel in a Thermal Convection Loop

    SciTech Connect

    Pawel, SJ

    2001-03-23

    Two 316L thermal convection loops (TCLs) containing several types of 316L specimens circulated mercury continuously for 2000 h at a maximum temperature of 300 C. Each TCL was fitted with a venturi-shaped reduced section near the top of the hot leg for the purpose of locally increasing the Hg velocity. Results suggest that an increase in velocity from about 1.2 m/min (bulk flow) to about 5 mmin (reduced section) had no significant impact on compatibility of 316L with Hg. In addition, various surface treatments such as gold-plating, chemical etching, polishing, and steam cleaning resulted in little or no influence on compatibility of 316L with Hg when compared to nominal mill-annealed/surface-ground material. A sensitizing heat treatment also had little/no effect on compatibility of 316L with Hg for the bulk specimen, although intergranular attack was observed around the specimen holes in each case. It was determined that carburization of the hole area had occurred as a result of the specimen fabrication process potentially rendering the specimens susceptible to corrosion by Hg at these locations. To avoid sensitization-related compatibility issues for SNS components, selection of low carbon grades of stainless steel and control of the fabrication process is recommended.

  6. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    PubMed

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  7. In-situ measurements of the oxidation of AISI 316L(NG) and its constituents (Fe,Cr, Ni) in ultra-supercritical water

    SciTech Connect

    Betova, Iva; Bojinov, Martin; Kinnunen, Petri; Lehtovuori, Viivi; Peltonen, Seppo; Penttila, Sami; Saario, Timo

    2006-07-01

    Several new nuclear reactor designs utilizing supercritical water as coolant are currently being developed. In the European concept the design pressure is 25 MPa and reactor inlet/outlet temperatures 290 deg C/520 deg C. While benefits include better coolant thermal conductivity, increase in efficiency and simpler overall design, many material related questions need to be solved such as oxidation and radiation resistance with simultaneous need to maintain creep strength. This calls for the development of in-situ monitoring methods for the material/environment combination in question. In the present paper, in-situ electrical and electrochemical measurements during oxidation of AISI 316L(NG) and its pure metal constituents (Fe,Cr and Ni) in ultra-supercritical water (500-700 deg C, 30 MPa) have been reproducibly obtained. The oxidation kinetics was followed using the contact electric resistance (CER) and contact electric impedance (CEI) techniques. First attempts have been made to correlate properties of the resulting oxides with the corresponding weight gain data. In addition, impedance spectra of the Ni-Ni contact during oxidation have been reproducibly measured at 500 and 600 deg C. They could be quantitatively interpreted using general considerations of the corrosion process and the Mixed-Conduction Model for oxide films. Preliminary estimates of the diffusion coefficients of principal ionic and electronic current carriers have been obtained and their relevance with respect to available data on Ni oxidation is discussed. (authors)

  8. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  9. On the fate of tritium in thermally treated stainless steel type 316L

    NASA Astrophysics Data System (ADS)

    Penzhorn, R.-D.; Torikai, Y.; Watanabe, K.; Matsuyama, M.; Perevezentsev, A.

    2012-10-01

    Several type 316L stainless steel specimens of 6 mm thickness were charged with tritium at 473 K at Joint European Torus (JET) using five sets of conditions. Isothermal tritium release rates were investigated at Hydrogen Isotope Research Centre (HRC) over extended periods of time at 473, 573, or 673 K constant temperature. The HTO/HT ratio of the liberated tritium was generally high, but decreased with decreasing release temperature. Nearly complete release of tritium required additional prolonged heating at 1073 K. Chemical etching and beta-ray-induced X-ray spectrometry measurements carried out at HRC provided complementary information on the tritium distribution in surface and bulk of thermally treated specimens. Whereas the thickness of the material and initial distribution of tritium in its bulk were found to play an important role for expedient thermal decontamination, the influence of the type of purge gas was only minor. Experimental evidence for tritium grain boundary diffusion is provided. Implications of the results for waste conditioning are discussed.

  10. Low-Temperature Aging Characteristics of Type 316L Stainless Steel Welds: Dependence on Solidification Mode

    NASA Astrophysics Data System (ADS)

    Abe, Hiroshi; Watanabe, Yutaka

    2008-06-01

    Thermal aging embrittlement of light water reactor (LWR) components made of stainless steel cast has been recognized as a potential degradation issue, and careful attention has been paid to it. Although welds of austenitic stainless steels have γ-δ duplex microstructure, which is similar to that of the stainless steel cast, examination of the thermal aging characteristics of the stainless steel welds is very limited. In this investigation, two types of type 316L stainless steel weld metal with different solidification modes were prepared using two kinds of filler metals having tailored Ni equivalent and Cr equivalent. Differences between the two weld metals in the morphology of microstructure, in the composition of δ-ferrite, and in hardening behaviors with isothermal aging at 335 °C have been investigated. The hardness of the ferrite phase has increased with aging time, while the hardness of austenite phase has stayed the same. The mottled aspect has been observed in δ-ferrite of aged samples by transmission electron microscopy (TEM) observation. These characteristics suggest that spinodal decomposition has occurred in δ-ferrite by aging at 335 °C. The age-hardening rate of δ-ferrite was faster for the primary austenite solidification mode (AF mode) sample than the primary ferrite solidification mode (FA mode) sample in the initial stage of the aging up to 2000 hours. It has been suggested that the solidification mode can affect the kinetics of spinodal decomposition.

  11. On microstructure-property correlation of thermally aged type 316L stainless steel weld metal

    NASA Astrophysics Data System (ADS)

    Gill, T. P. S.; Vijayalkshmi, M.; Rodriguez, P.; Padmanabhan, K. A.

    1989-06-01

    This paper deals with the microstructural changes and consequent deterioration in the room temperature tensile properties of type 316L stainless steel weld metal when exposed to elevated temperatures (773 to 973 K) for prolonged periods (up to 5000 hours). The microstructure-property correlation derived in this study is based on a variety of techniques: Magne-Gage, electrochemical extraction, X-ray diffraction, tensile testing, and both optical and electron microscopy. It has been established that the amount and morphology of the sigma phase are the key factors in determining the changes in the strength levels, total elongation, and extent of work hardening. The amount and morphology of sigma, in turn, is seen to depend on the relative kinetics of the various transformations, such as dissolution of delta-ferrite, growth of carbides, etc., shape changes in sigma, and the relative stabilities of the phases at the corresponding temperature of aging. The complicated dependence of the tensile properties on the microstrutural changes has been explained with direct quantitative evidence.

  12. Precipitation in AISI 316L(N) during creep tests at 550 and 600 °C up to 10 years

    NASA Astrophysics Data System (ADS)

    Padilha, A. F.; Escriba, D. M.; Materna-Morris, E.; Rieth, M.; Klimenkov, M.

    2007-05-01

    The precipitation behaviour in the gauge lengths and in the heads of initially solution annealed type 316L(N) austenitic stainless steel specimens tested in creep at 550 and 600 °C for periods of up to 85 000 h has been studied using several metallographic techniques. Three phases were detected: M 23C 6, Laves, and sigma phase. The volume fraction of the precipitated sigma phase was significantly higher than that of carbides and the Laves phase. M 23C 6 carbide precipitation occurred very rapidly and was followed by the sigma and Laves phases formation in the delta ferrite islands. Sigma and Laves phases precipitated at grain boundaries after longer times. Two different mechanisms of sigma phase precipitation have been proposed, one for delta ferrite decomposition and another for grain boundary precipitation. Small quantities of the Laves phase were detected in delta ferrite, at grain boundaries and inside the grains.

  13. Electrochemical study of Type 304 and 316L stainless steels in simulated body fluids and cell cultures.

    PubMed

    Tang, Yee-Chin; Katsuma, Shoji; Fujimoto, Shinji; Hiromoto, Sachiko

    2006-11-01

    The electrochemical corrosion behaviour of Type 304 and 316L stainless steels was studied in Hanks' solution, Eagle's minimum essential medium (MEM), serum containing medium (MEM with 10% of fetal bovine serum) without cells, and serum containing medium with cells over a 1-week period. Polarization resistance measurements indicated that the stainless steels were resistant to Hanks' and MEM solutions. Type 304 was more susceptible to pitting corrosion than Type 316L in Hanks' and MEM solutions. The uniform corrosion resistance of stainless steels, determined by R(p), was lower in culturing medium than in Hanks' and MEM. The low corrosion resistance was due to surface passive film with less protective to reveal high anodic dissolution rate. When cells were present, the initial corrosion resistance was low, but gradually increased after 3 days, consistent with the trend of cell coverage. The presence of cells was found to suppress the cathodic reaction, that is, oxygen reduction, and increase the uniform corrosion resistance as a consequence. On the other hand, both Type 304 and 316L stainless steels became more susceptible to pitting corrosion when they were covered with cells. PMID:16935040

  14. Plasma-sprayed yttria-stabilized zirconia coatings on type 316L stainless steel for pyrochemical reprocessing plant

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Kamachi Mudali, U.; Sole, Ravikumar; Khatak, H. S.; Raj, Baldev

    2008-01-01

    Type 316L stainless steel (SS) is one of the candidate materials proposed for application in pyrochemical reprocessing plants. In the present work, yttria-stabilized zirconia coatings of 300 μm were applied over type 316L SS with a metallic bond coating of 50 μm by an optimized plasma spray process, and were assessed for the corrosion behaviour in molten LiCl-KCl medium at 873 K for periods of 5 h, 100 h, 250 h and 500 h. The as-coated and tested samples were examined by optical microscopy and SEM for homogeneity, penetration of molten salt through coating and corrosion of type 316L SS substrate. The results indicated that the yttria-stabilized zirconia coatings performed well without significant degradation and corrosion attack. Laser melting of the coated samples using CO 2 laser was attempted to consolidate the coatings. The development of large grains with segmented cracks was noticed after laser melting, though the coating defects have been eliminated.

  15. Tensile, low cycle fatigue and fracture toughness behaviour of type 316L steel irradiated to 0.3 dpa

    NASA Astrophysics Data System (ADS)

    Josefsson, Bertil; Bergenlid, Ulf

    1994-09-01

    The effect of a low dose neutron irradiation on the tensile, low cycle fatigue and fracture toughness properties of type 316L steel plate and weld material was investigated. The specimens were irradiated at a temperature of about 35°C to a neutron fluence of approximately 2.5 × 10 20 n/cm 2 ( E > 1 MeV). The testing was performed at 75, 250 and 450°C. Irradiated tensile specimens showed a substantial radiation hardening combined with some reduction of elongations. There was no significant effect of the irradiation on the low cycle fatigue endurances. The fracture toughness of the TIG weld specimens was roughly half of that of the 316L plate and electron beam weld. Some reductions of toughness owing to the irradiation were observed.

  16. Creep deformation and fracture behavior of types 316 and 316L(N) stainless steels and their weld metals

    NASA Astrophysics Data System (ADS)

    Sasikala, G.; Mannan, S. L.; Mathew, M. D.; Rao, K. Bhanu

    2000-04-01

    The creep properties of a nuclear-grade type 316(L) stainless steel (SS) alloyed with nitrogen (316L(N) SS) and its weld metal were studied at 873 and 923 K in the range of applied stresses from 100 to 335 MPa. The results were compared with those obtained on a nuclear-grade type 316 SS, which is lean in nitrogen. The creep rupture lives of the weld metals were found to be lower than those of the respective base metals by a factor of 5 to 10. Both the base and weld metals of 316L(N) SS exhibited better resistance to creep deformation compared to their 316 SS counterparts at identical test conditions. A power-law relationship between the minimum creep rate and applied stress was found to be obeyed for both the base and weld metals. Both the weld metals generally exhibited lower rupture elongation than the respective base metals; however, at 873 K, the 316 SS base and weld metals had similar rupture elongation at identical applied stresses. Comparison of the rupture lives of the two steels to the ASME curves for the expected minimum stress to rupture for 316 SS base and weld metals showed that, for 316L(N) SS, the specifications for maximum allowable stresses based on data for 316 SS could prove overconservative. The influence of nitrogen on the creep deformation and fracture behavior, especially in terms of its modifying the precipitation kinetics, is discussed in light of the microstructural observations. In welds containing δ ferrite, the kinetics of its transformation and the nature of the transformation products control the deformation and fracture behavior. The influence of nitrogen on the δ ferrite transformation behavior and coarsening kinetics is also discussed, on the basis of extensive characterization by metallographic techniques.

  17. Influence of mercury velocity on compatibility with type 316L/316LN stainless steel in a flow loop

    NASA Astrophysics Data System (ADS)

    Pawel, S. J.; Taleyarkhan, R. P.; Felde, D. K.; Manneschmidt, E. T.

    2003-05-01

    Previous experiments to examine corrosion resulting from thermal gradient mass transfer of type 316L stainless steel in mercury were conducted in thermal convection loops (TCLs) with an Hg velocity of about 1 m/min. These tests have now been supplemented with a series of experiments designed to examine the influence of increased flow velocity and possible cavitation conditions on compatibility. In one experiment, the standard TCL design was modified to include a reduced section in the hot leg that provided a concomitant increase in the local velocity by a factor of five. In addition, a pumped-loop experiment was operated with a flow velocity of about 1 m/s. Finally, a TCL was modified to include an ultrasonic transducer at the top of the hot leg in an attempt to generate cavitation conditions with corresponding extreme local velocity associated with collapsing bubbles. The results indicate that compatibility of type 316L/316LN stainless steel does not depend significantly on liquid metal velocity in the range of 1 m/min to 1 m/s. Benchtop cavitation experiments revealed susceptibility of 316L coupons to significant weight losses and increases in surface roughness as a result of 24 h exposure to 1.5 MPa pressure waves in Hg generated ultrasonically at 20 kHz. However, attempts to generate cavitation conditions on coupons inside the TCL with the ultrasonic transducer proved largely unsuccessful.

  18. Corrosion of type 316L stainless steel in a mercury thermal convection loop

    SciTech Connect

    DiStefano, J.R.; Manneschmidt, E.T.; Pawel, S.J.

    1999-04-01

    Two thermal convection loops fabricated from 316L stainless steel containing mercury (Hg) and Hg with 1000 wppm gallium (Ga), respectively, were operated continuously for about 5000 h. In each case, the maximum loop temperature was constant at about 305 degrees C and the minimum temperature was constant at about 242 degrees C. Coupons in the hot leg of the Hg-loop developed a posous surface layer substantially depleted of nickel and chromium, which resulted in a transformation to ferrite. The coupon exposed at the top of the hot leg in the Hg-loop experienced the maximum degradation, exhibiting a surface layer extending an average of 9-10 mu m after almost 5000 h. Analysis of the corrosion rate data as a function of temperature (position) in the Hg-loop suggests wetting by the mer cury occurred only above about 255 degrees C and that the rate limiting step in the corrosion process above 255 degrees C is solute diffusion through the saturated liquid boundary layer adjacent to the corroding surface. The latter factor suggests that the corrosion of 316L stainless steel in a mercury loop may be velocity dependent. No wetting and no corrosion were observed on the coupons and wall specimens removed from the Hg/Ga loop after 5000 h of operation.

  19. Creep deformation and fracture behavior of types 316 and 316L(N) stainless steels and their weld metals

    SciTech Connect

    Sasikala, G.; Mathew, M.D.; Bhanu Sankara Rao, K.; Mannan, S.L.

    2000-04-01

    The creep properties of a nuclear-grade type 316(L) stainless steel (SS) alloyed with nitrogen (316L(N)SS) and its weld metal were studied at 873 and 923 K in the range of applied stresses from 100 to 335 MPa. The results were compared with those obtained on a nuclear-grade type 316 SS, which is lean in nitrogen. The creep rupture lives of the weld metals were found to be lower than those of the respective base metals by a factor of 5 to 10. Both the base and weld metals of 314L(N)SS exhibited better resistance to creep deformation compared to their 316SS counterparts at identical test conditions. A power-law relationship between the minimum creep rate and applied stress was found to be obeyed for both the base and weld metals. Both the weld metals generally exhibited lower rupture elongation than the respective base metals; however, at 873 K, the 316 SS base and weld metals had similar rupture elongation at identical applied stresses. Comparison of the rupture lives of the two steels to the ASME curves for the expected minimum stress to rupture for 316 Ss base and weld metals showed that, for 316L(N) SS, the specifications for maximum allowable stresses based on data for 316 SS could prove overconservative. The influence of nitrogen on the creep deformation and fracture behavior, especially in terms of its modifying the precipitation kinetics, is discussed in light of the microstructural observations. In welds containing {delta} ferrite, the kinetics of its transformation and the nature of the transformation products control the deformation and fracture behavior. The influence of nitrogen on the {delta} ferrite transformation behavior and coarsening kinetics is also discussed, on the basis of extensive characterization by metallographic techniques.

  20. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  1. HYDROGEN EFFECTS ON FRACTURE TOUGHNESS OF TYPE 316L STAINLESS STEEL FROM 175 K TO 425 K

    SciTech Connect

    Morgan, M; Glenn Chapman, G

    2009-05-04

    The effects of hydrogen on the fracture-toughness properties of Type 316L stainless steel from 175 K to 425 K were measured. Fracture-toughness samples were fabricated from Type 316L stainless steel forgings and hydrogen-charged with hydrogen at 34 MPa and 623 K for two weeks prior to testing. The effect of hydrogen on the J-Integral vs. crack extension behavior was measured at various temperatures by fracturing non-charged and hydrogen-charged samples in an environmental chamber. Hydrogen-charged steels had lower toughness values than non-charged ones, but still retained good toughness properties. The fracture-toughness values of hydrogen-charged samples tested near ambient temperature were about 70% of non-charged values. For hydrogen-charged samples tested at 225 K and 425 K, the fracture-toughness values were 50% of the non-charged values. In all cases, fracture occurred by microvoid nucleation and coalescence, although the hydrogen-charged samples had smaller and more closely spaced microvoids. The results suggest that hydrogen effects on toughness are greater at 225 K than they are at ambient temperature because of strain-induced martensite formation. At 425 K, the hydrogen effects on toughness are greater than they are at ambient temperature because of the higher mobility of hydrogen.

  2. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  3. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    NASA Astrophysics Data System (ADS)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  4. Effects of Hydrogen Gas Environment on Fatigue Strength at 107 cycles in Plain Specimen of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kawamoto, Kyohei; Ochi, Kazuhiko; Oda, Yasuji; Noguchi, Hiroshi

    In order to clarify the hydrogen effect on the fatigue strength at 107 cycles in a plain specimen of type 316L austenitic stainless steel, rotating bending fatigue tests in laboratory air and plane bending fatigue tests in 1.0 MPa dry hydrogen gas and in air at 313 K were carried out. The main results obtained are as follows. The observed fatigue behavior showed that the fatigue strength at 107 cycles in both environments is determined by the non-propagation of a fatigue crack of the order of the grain size. Also, the strength at 107 cycles in hydrogen gas is slightly higher than that in air. In the region of high-cycle fatigue, the fatigue life in hydrogen gas is longer than that in air, which is mainly caused by the longer crack initiation life in hydrogen gas. The crack propagation life in hydrogen gas is shorter than that in air but has only a small ratio to the fatigue life in this region.

  5. The passivity of Type 316L stainless steel in borate buffer solution

    NASA Astrophysics Data System (ADS)

    Nicic, Igor; Macdonald, Digby D.

    2008-09-01

    The passivity of Type 316 SS in borate buffer solution (pH 8.35), in the steady-state, has been explored using a variety of electrochemical techniques, including potentiostatic polarization, Mott Schottky analysis, and electrochemical impedance spectroscopy. The study shows that the passive film is an n-type semiconductor with a donor density that is essentially independent of voltage across the passive state. The passive current density is also found to be voltage-independent, but the thickness of the barrier layer depends linearly on the applied voltage. These observations are consistent with the predictions of the Point Defect Model, noting that the point defects within the barrier layer of the passive film are metal interstitials or oxygen vacancies, or both. No evidence for p-type behavior was obtained, indicating that cation vacancies do not have a significant population density in the film compared with the two donors (cation interstitials and oxygen vacancies).

  6. Mechanical properties of F82H/316L and 316L/316L welds upon the target back-plate of IFMIF

    NASA Astrophysics Data System (ADS)

    Furuya, Kazuyuki; Ida, Mizuho; Miyashita, Makoto; Nakamura, Hiroo

    2009-04-01

    The current material design of the International fusion materials irradiation facility (IFMIF) back-plate in Japan consists of an austenitic stainless steel type-316L and a RAF/M steel type-F82H. The 316L and F82H are welded together. The 316L region of the back-plate is also welded to the target assembly made of 316L. The back-plate operates under a severe neutron irradiation condition (50 dpa/year). Therefore, it is important to perform metallurgical and mechanical tests for these welds in engineering design of the IFMIF. The F82H/316L weld joint with a filler metal type-Y309 was fabricated using TIG-welding method, followed by PWHT at 1013 K for 1 h. The 316L/316L weld joint was fabricated using YAG-laser welding method. The F82H/316L TIG-weld was found to be satisfactory. However, although the 316L/316L YAG-weld showed no harmful defect, the hardness was somewhat lower in the weld metal. Rupture occurred in the weld metal, and strength and elongation decreased somewhat. Furthermore, small dimples with several large voids were also visible in the fracture surface.

  7. EBSD and TEM investigation of the hot deformation substructure characteristics of a type 316L austenitic stainless steel.

    PubMed

    Cizek, P; Whiteman, J A; Rainforth, W M; Beynon, J H

    2004-03-01

    The evolution of crystallographic texture and deformation substructure was studied in a type 316L austenitic stainless steel, deformed in rolling at 900 degrees C to true strain levels of about 0.3 and 0.7. Electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) were used in the investigation and a comparison of the substructural characteristics obtained by these techniques was made. At the lower strain level, the deformation substructure observed by EBSD appeared to be rather poorly developed. There was considerable evidence of a rotation of the pre-existing twin boundaries from their original orientation relationship, as well as the formation of highly distorted grain boundary regions. In TEM, at this strain level, the substructure was more clearly revealed, although it appeared rather inhomogeneously developed from grain to grain. The subgrains were frequently elongated and their boundaries often approximated to traces of [111] slip planes. The corresponding misorientations were small and largely displayed a non-cumulative character. At the larger strain, the substructure within most grains became well developed and the corresponding misorientations increased. This resulted in better detection of sub-boundaries by EBSD, although the percentage of indexing slightly decreased. TEM revealed splitting of some sub-boundaries to form fine microbands, as well as the localized formation of microshear bands. The substructural characteristics observed by EBSD, in particular at the larger strain, generally appeared to compare well with those obtained using TEM. With increased strain level, the mean subgrain size became finer, the corresponding mean misorientation angle increased and both these characteristics became less dependent on a particular grain orientation. The statistically representative data obtained will assist in the development of physically based models of microstructural evolution during thermomechanical processing of austenitic

  8. Effect of forming technique BixSiyOz coatings obtained by sol- gel and supported on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bautista Ruiz, J.; Olaya Flórez, J.; Aperador, W.

    2016-02-01

    BixSiyOz type coatings via sol-gel synthesized from bismuth nitrate pentahydrate, and tetraethyl orthosilicate as precursors; glacial acetic acid and 2-ethoxyethanol as solvents, and ethanolamine as complexing. The coatings were supported on AISI 316L stainless steel substrate through dip-coating and spin-coating techniques. The study showed that the spin-coating technique is efficient than dip-coating because it allows more dense and homogeneous films.

  9. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-01

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process. In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  10. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    SciTech Connect

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-31

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process.In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  11. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-09-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  12. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-06-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  13. Summary of recommended correlations for ITER-grade type 316L(N) for the ITER materials properties handbook

    SciTech Connect

    Billone, M.C.; Pawel, J.E.

    1996-04-01

    The focus of this effort is the effects of irradiation on the ultimate tensile strengths (UTS), the yield strength (YS), the uniform elongation (UE), the total elongation (TE) and the reduction in area (RA) in the ITER-relevant temperature range of 100-400{degrees}C. For the purpose of this summary, data for European heats of 316 with 0.020.08 wt.% are referred to as E316L(N) data and grouped together. Other heats of 316 and Ti-modified 316 are also included in the data base. For irradiation and postirradiation-test temperatures in the range of 200-400{degrees}C, the common behavior of these heats of stainless steel is a yield strength approaching the ultimate tensile strength approaching 800 MPa, a uniform elongation approaching 0.3%, a total elongation approaching 3-9%, and a high (about 60%) reduction in area as the neutron damage approaches 10 dpa.

  14. Comparative study: sensitization development in hot-isostatic-pressed cast and wrought structures type 316L(N)-IG stainless steel under isothermal heat treatment

    NASA Astrophysics Data System (ADS)

    Shutko, K. I.; Belous, V. N.

    2002-12-01

    This work focuses on the relative sensitization resistance of type 316L(N)-IG stainless steel (SS). Cast and wrought structures SS after solid hot-isostatic pressing (solid-HIP) operation are investigated under isothermal heat treatment. Wrought SS/SS solid-HIP joint sensitization is taken also into consideration. These experiments employed the quantitative double-loop electrochemical potentiokinetic reactivation (DL-EPR) and oxalic acid etch screening tests. A copper-copper sulfate-16% sulfuric acid test applied for strongly sensitized cast SS to reinforce the results were received by the methods mentioned above. Results from all employed methods correlate well. Sensitization was detected neither in cast nor in wrought SS in as-HIPed condition excluding wrought SS/SS solid-HIP joints. Significant difference between sensitization development rates was determined in cast and wrought SS structures when annealing at 675 °C for a duration up to 50 h.

  15. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    NASA Astrophysics Data System (ADS)

    Anghelina, F. V.; Ungureanu, D. N.; Bratu, V.; Popescu, I. N.; Rusanescu, C. O.

    2013-11-01

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca10(PO4)6(OH)2 hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal-ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  16. The effect of synthetic scrubber solution chemistry on the corrosion behavior of type 316L stainless steel and Titanium Grade 2

    SciTech Connect

    Koch, G.H.; Beavers, J.A.; Whitman, L.

    1983-01-01

    A laboratory study was performed to investigate the effects of major solution variables of synthetic scrubber environments on the corrosion behavior of Type 316L Stainless Steel and Titanium Grade 2. The synthetic solution was calcium-based and contained magnesium, sodium, sulfate, chloride and fluoride. In solution preparation, it was found that the amount of sulfuric acid needed to achieve pH 1 was dependent on the chloride concentration. However, when the pH was adjusted to 1 prior to adding halides, the pH was found to decrease with increasing chloride concentration, whereas an increase in pH with increasing chloride concentration was observed when the initial pH was 4. When the pH was held constant, the corrosion rates of both the stainless steel and titanium decreased considerably with increasing chloride concentration above 30,000 ppm chloride. However, when the acid concentration was held constant, the corrosion rates of both alloys increased with increasing chloride concentration. Finally, corrosion rates decreased dramatically with increasing pH. An explanation of these observations is presented in terms of common ion effects and hydrogen ion activity.

  17. Effect of ferrite transformation on the tensile and stress corrosion properties of type 316 L stainless steel weld metal thermally aged at 873 K

    NASA Astrophysics Data System (ADS)

    Shaikh, H.; Khatak, H. S.; Seshadri, S. K.; Gnanamoorthy, J. B.; Rodriguez, P.

    1995-07-01

    This article deals with the effect of the microstructural changes, due to transformation of delta ferrite, on the associated variations that take place in the tensile and stress corrosion properties of type 316 L stainless steel weld deposits when subjected to postweld heat treatment at 873 K for prolonged periods (up to 2000 hours). On aging for short durations (up to 20 hours), carbide/ carbonitride was the dominant transformation product, whereas sigma phase was dominant at longer aging times. The changes in the tensile and stress corrosion behavior of the aged weld metal have been attributed to the two competitive processes of matrix softening and hardening. Yield strength (YS) was found to depend predominantly on matrix softening only, while sig-nificant changes in the ultimate tensile strength (UTS) and the work-hardening exponent, n, occurred due to matrix hardening. Ductility and stress corrosion properties were considerably affected by both factors. Fractographic observations on the weld metal tested for stress-corrosion cracking (SCC) indicated a combination of transgranular cracking of the austenite and interface cracking.

  18. Effect of bicarbonate ion additives on pitting corrosion of type 316L stainless steel in aqueous 0.5 M sodium chloride solution

    SciTech Connect

    Park, J.J.; Pyun, S.I.; Lee, W.J.; Kim, H.P.

    1999-04-01

    The effect of bicarbonate ions (HCO{sub 3}{sup {minus}}) on pitting corrosion of type 316L stainless steel (SS, UNS S3 1603) was investigated in aqueous 0.5 M sodium chloride (NaCl) solution using potentiodynamic polarization, the abrading electrode technique, alternating current (AC) impedance spectroscopy combined with x-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Addition of HCO{sub 3}{sup {minus}} ions to NaCl solutions extended the passive potential region in width and, at the same time, raised the pitting potential in value on the potentiodynamic polarization curve. Potentiostatic current transients obtained from the moment just after interrupting the abrading action showed the repassivation rate of propagating pits increased and that the pit growth rate decreased with increasing HCO{sub 3}{sup {minus}} ion concentration. Over the whole applied potential, the oxide film resistance was higher in the presence of HCO{sub 3}{sup {minus}} ions. The pit number density decreased with increasing HCO{sub 3}{sup {minus}} ion concentration. Moreover, addition of HCO{sub 3}{sup {minus}} ions to NaCl solutions retarded lateral pit growth, while promoting downward pit growth from the surface. The bare surface of the specimen repassivated preferentially along the pit mouth and walls, compared to the pit bottom, as a result of formation of a surface film with a high content of protective mixed ferrous-chromous carbonate ([Fe,Cr]CO{sub 3}) that formed from preferential adsorption of HCO{sub 3}{sup {minus}} ions.

  19. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S J

    2001-09-25

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  20. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S.J.

    2000-10-17

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  1. Damage mechanism at different transpassive potentials of solution-annealed 316 and 316l stainless steels

    NASA Astrophysics Data System (ADS)

    Morshed Behbahani, K.; Pakshir, M.; Abbasi, Z.; Najafisayar, P.

    2015-01-01

    Electrochemical impedance spectroscopy (EIS), anodic polarization and scanning electron microscopy techniques were used to investigate the damage mechanism in the transpassive potential region of AISI 316 and AISI 316L solution-annealed stainless steels (SS) with different degrees of sensitization. Depending on the DC potential applied during EIS tests, the AC responses in the transpassive region included three different regions: the first one associated with anodic dissolution of the passive layer, the second one contributed to the dissolution at the area near grain boundaries, and the last one attributed to pitting corrosion. In addition, the fitting results to experimental data showed that as the DC bias during the EIS test increases the charge transfer resistance ( R ct) decreases. Moreover, the R ct values decreased as the sensitization temperature increases but the AISI 316L SS samples exhibited a higher resistance to intergranular corrosion than 316 SS samples.

  2. The electrochemical behaviour of 316L austenitic stainless steel in Cl- containing environment under different H2S partial pressures

    NASA Astrophysics Data System (ADS)

    Ding, Jinhui; Zhang, Lei; Lu, Minxu; Wang, Jing; Wen, Zhibin; Hao, Wenhui

    2014-01-01

    In oil-gas production environments, presence of H2S-Cl- can induce deterioration of the passive film, leading to pitting corrosion of stainless steels. In this paper, by using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and capacitance measurements (Mott-Schottky analysis), the electrochemical behaviour of AISI 316L austenitic stainless steel was investigated in Cl- solutions under different H2S partial pressures (from 0 to 1.0 bar). The results indicated that presence of H2S in Cl- solution can accelerate both the cathodic and anodic current density, leading to a metastable passive state in higher passive potential range, changing the semiconductor behaviour from p-type to n-type, increasing its susceptibility to corrosion. XPS analysis was employed to characterize the surface film after potentiostatic polarization, whose results provide good evidences for the electrochemical measurements.

  3. Electrochemical properties of 316L stainless steel with culturing L929 fibroblasts.

    PubMed

    Hiromoto, Sachiko; Hanawa, Takao

    2006-08-22

    Potentiodynamic polarization and impedance tests were carried out on 316L stainless steel with culturing murine fibroblast L929 cells to elucidate the corrosion behaviour of 316L steel with L929 cells and to understand the electrochemical interface between 316L steel and cells, respectively. Potential step test was carried out on 316L steel with type I collagen coating and culturing L929 cells to compare the effects of collagen and L929 cells. The open-circuit potential of 316L steel slightly shifted in a negative manner and passive current density increased with cells, indicating a decrease in the protective ability of passive oxide film. The pitting potential decreased with cells, indicating a decrease in the pitting corrosion resistance. In addition, a decrease in diffusivity at the interface was indicated from the decrease in the cathodic current density and the increase in the diffusion resistance parameter in the impedance test. The anodic peak current in the potential step test decreased with cells and collagen. Consequently, the corrosion resistance of 316L steel decreases with L929 cells. In addition, collagen coating would provide an environment for anodic reaction similar to that with culturing cells. PMID:16849246

  4. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    PubMed

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates. PMID:22416578

  5. Structure/property (constitutive and dynamic strength/damage) characterization of additively manufactured 316L SS

    NASA Astrophysics Data System (ADS)

    Gray, G. T., III; Livescu, V.; Rigg, P. A.; Trujillo, C. P.; Cady, C. M.; Chen, S. R.; Carpenter, J. S.; Lienert, T. J.; Fensin, S.

    2015-09-01

    For additive manufacturing (AM), the certification and qualification paradigm needs to evolve as there exists no "ASTM-type" additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography.

  6. Localized corrosion of 316L stainless steel with SiO2-CaO films obtained by means of sol-gel treatment.

    PubMed

    Vallet-Regí, M; Izquierdo-Barba, I; Gil, F J

    2003-11-01

    Sol-gel films on austenitic stainless steel (AISI 316L) polished wafer were prepared from sono-sols obtained from tetraethylorthosilane and hydrated calcium nitrate. However, pitting was observed in different places on the stainless steel surfaces. The corrosion resistance was evaluated by the polarization resistance in simulated body fluid environment at 37 degrees C. The critical current density, the passive current density, the corrosion potential, and the critical pitting potential were studied. The austenitic stainless steel 316L treated presents important electrochemical corrosion and consequently its application as endosseous implants is not possible. PMID:14566812

  7. Fabrication of antibacterial and hydrophilic electroless Ni-B coating on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bülbül, Ferhat; Bülbül, Leman Elif

    2016-01-01

    Biomaterial-associated bacterial infection is one of the most common complications with medical vehicles and implants made of stainless steel. A surface coating treatment like electroless Ni-B deposition, a new candidate to be used in a broad range of engineering applications owing to many advantages such as low cost, thickness uniformity, good wear resistance, may improve the antibacterial activity and physical properties of biomedical devices made of stainless steel. In this study, the antibacterial property of the electroless Ni-B film coated on AISI 316L (UNS S31603) stainless steel is basically investigated. Inhibition halo diameter measurement after incubation at 37 °C and 24 h demonstrates the existence of antimicrobial activity of the electroless Ni-B coating deposited on 316L stainless steel over the Escherichia coli test bacteria. The results of X-ray diffraction, scanning electron microscopy, atomic force microscopy and microhardness measurement studies confirms that the coating deposited on the substrate has an uniform amorphous and a harder structure. Besides, the wettability property of the uncoated substrate and the coating was measured as the contact angle of water. The water contact angle reduced about from 97.7 to 69.25°.

  8. Irradiation testing of 316L(N)-IG austenitic stainless steel for ITER

    NASA Astrophysics Data System (ADS)

    van Osch, E. V.; Horsten, M. G.; de Vries, M. I.

    1998-10-01

    In the frame work of the European Fusion Technology Programme and the International Thermonuclear Experimental Reactor (ITER), ECN is investigating the irradiation behaviour of the structural materials for ITER. The main structural material for ITER is austenitic stainless steel Type 316L(N)-IG. The operating temperatures of (parts of) the components are envisaged to range between 350 and 700 K. A significant part of the dose-temperature domain of irradiation conditions relevant for ITER has already been explored, there is, however, very little data at about 600 K. Available data tend to indicate a maximum in the degradation of the mechanical properties after irradiation at this temperature, e.g. a minimum in ductility and a maximum of hardening. Therefore an irradiation program for plate material 316L(N)-IG, its Electron Beam (EB) weld and Tungsten Inert Gas (TIG) weld metal, and also including Hot Isostatically Pressed (HIP) 316L(N) powder and solid-solid joints, was set up in 1995. Irradiations have been carried out in the High Flux Reactor (HFR) in Petten at a temperature of 600 K, at dose levels from 1 to 10 dpa. The paper presents the currently available post-irradiation test results. Next to tensile and fracture toughness data on plate, EB and TIG welds, first results of powder HIP material are included.

  9. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime. PMID:22587434

  10. Recrystallization and Grain Growth of 316L Stainless Steel Wires

    NASA Astrophysics Data System (ADS)

    Zhao, Xiuyun; Liu, Yong; Wang, Yan; Feng, Ping; Tang, Huiping

    2014-07-01

    Recrystallization and grain growth behaviors of 316L stainless steel wires with a diameter of 12 µm were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy (TEM), and X-ray diffraction techniques. Heavily cold-drawn wires were isothermally held at temperatures from 1073 K to 1223 K (800 °C to 950 °C) for various holding times. Optical microscopy and TEM observations showed that recrystallization grains have irregular shape and that twins exist. The texture formed during drawing and annealing processes of the wires, as measured by X-ray methods, showed a fiber texture approximated by a <111> and a <100> component. The value of the grain growth exponent n was calculated, and the kinetic rates were plotted using the Arrhenius equation. Results show that the activation energy of the grain growth for 316L stainless steel wire was determined to be 407 kJ/mol, which was much higher than that of the bulk 316L stainless steel. The small wire diameter and the existence of texture played important roles in the increase of the activation energy for grain growth of the wire.

  11. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  12. Diffusion bonding of Ti coated Zircaloy-4 and 316-L stainless steel

    SciTech Connect

    Akhter, J.I. Ahmad, M.; Ali, G.

    2009-03-15

    Diffusion bonding of Zircaloy-4 and Type 316-L stainless steel was carried out by coating the joining surfaces with Ti to minimize the interlayer effect. Bonding heat treatments were carried out in vacuum at 1000 deg. C for 4 h and 1050 deg. C for 1 h. The microstructure of the diffusion zone was investigated by scanning electron microscopy and the phases in the diffusion zone were analyzed by energy dispersive spectroscopy. It is observed that Ti coating at the interface produced a dendritic structure in the diffusion zone formed in the Zircaloy-4. The concentration of the dendrites increases with an increase in bonding temperature.

  13. Surface modification of investment cast-316L implants: microstructure effects.

    PubMed

    El-Hadad, Shimaa; Khalifa, Waleed; Nofal, Adel

    2015-03-01

    Artificial femur stem of 316L stainless steel was fabricated by investment casting using vacuum induction melting. Different surface treatments: mechanical polishing, thermal oxidation and immersion in alkaline solution were applied. Thicker hydroxyapatite (HAP) layer was formed in the furnace-oxidized samples as compared to the mechanically polished ones. The alkaline treatment enhanced the precipitation of HAP on the samples. It was also observed that the HAP precipitation responded differently to the different phases of the microstructure. The austenite phase was observed to have more homogeneous and smoother layer of HAP. In addition, the growth of HAP was sometimes favored on the austenite phase rather than on ferrite phase. PMID:25579929

  14. Corrosion behaviour of 316L stainless steel and anti-corrosion materials in a high acidified chloride solution

    NASA Astrophysics Data System (ADS)

    Jin, Z. H.; Ge, H. H.; Lin, W. W.; Zong, Y. W.; Liu, S. J.; Shi, J. M.

    2014-12-01

    The corrosion behaviour of a type 316L (UNS S31603) stainless steel (SS) expansion joint in a simulated leaching solution of sediment on blast furnace gas pipeline in a power plant is investigated by using dynamic potential polarization curves, electrochemical impedance spectroscopy (EIS), optical microscope, atomic force microscope (AFM) and Scan Kelvin Probe (SKP). Severe general corrosion accompanied by pitting corrosion occurs on the type 316L SS surface in this solution. As the immersion period increases, the charge transfer resistance Rct decreases, the dissolution rate accelerates, the surface roughness increases and the surface potential difference enhances significantly. Then eight corrosion-resistant materials are tested, the corrosion rates of type 254SMo SS, type 2507 SS and TA2 are relatively minor in the solution. The corrosion resistance properties of TA2 is most excellent, indicating it would be the superior material choice for blast furnace gas pipeline.

  15. Gradient titanium and silver based carbon coatings deposited on AISI316L

    NASA Astrophysics Data System (ADS)

    Batory, Damian; Reczulska, Malgorzata Czerniak-; Kolodziejczyk, Lukasz; Szymanski, Witold

    2013-06-01

    The constantly growing market for medical implants and devices caused mainly due to a lack of proper attention attached to the physical condition as well as extreme sports and increased elderly population creates the need of new biocompatible biomaterials with controlled bioactivity and certain useful properties. According to many literature reports, regarding the modifications of variety of different biomaterials using the surface engineering techniques and their biological and physicochemical examination results, the most promising material for great spectra of medical applications seem to be carbon layers. Another issue is the interaction between the implant material and surrounding tissue. In particular cases this interface area is directly exposed to air. Abovementioned concern occurs mainly in case of the external fixations, thus they are more vulnerable to infection. Therefore a crucial role has the inhibition of bacterial adhesion that may prevent implant-associated infections, occurrence of other numerous complications and in particular cases rejection of the implant. For this reason additional features of carbon coatings like antibacterial properties seem to be desired and justified. Silver doped diamond-like carbon coatings with different Ag concentrations were prepared by hybrid RF PACVD/MS (Radio Frequency Plasma Assisted Chemical Vapor Deposition/Magnetron Sputtering) deposition technique. Physicochemical parameters like chemical composition, morphology and surface topography, hardness and adhesion were determined. Examined layers showed a uniform distribution of silver in the amorphous DLC matrix, high value of H/E ratio, good adhesion and beneficial topography which make them a perfect material for medical applications e.g. modification of implants for the external fixations.

  16. Fibrinogen adsorption onto 316L stainless steel, Nitinol and titanium

    NASA Astrophysics Data System (ADS)

    Bai, Zhijun; Filiaggi, M. J.; Dahn, J. R.

    2009-03-01

    Fibrinogen adsorption onto mechanically polished biomedical grade 316L stainless steel (316LSS), nickel titanium alloy (Nitinol) and commercially pure titanium (CpTi) surfaces were studied by measurements of adsorption isotherms and adsorption kinetics using an ex-situ wavelength dispersive spectroscopy technique (WDS). Surface composition, roughness and wettability of these materials were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and water contact angle (WCA) measurements. Adsorption isotherm results showed that surface protein concentration on these materials increased with increasing concentration of fibrinogen in phosphate buffer solution. The fibrinogen adsorption isotherms were modeled by both the monolayer Langmuir isotherm and the multilayer Brunauer-Emmett-Teller (BET) isotherm. The results strongly suggest that fibrinogen forms multilayer structures on these materials when the concentration in solution is high. Complementary measurements on the absorbed fibrinogen films by spectroscopic ellipsometry (SE) support this view.

  17. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Fujii, H.

    2004-06-01

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  18. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    SciTech Connect

    Shibata, K.; Fujii, H.

    2004-06-28

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  19. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    PubMed

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS. PMID:23475060

  20. Creep of 304 LN and 316 L stainless steels at cryogenic temperatures

    SciTech Connect

    Roth, L.D.; Manhardt, A.E.; Dalder, E.N.C.; Kershaw, R.P. Jr.

    1985-08-07

    Creep behavior of Type 304 LN plate and 316 L shielded-metal-arc (SMA)-deposited stainless weld metal was investigated at 4/sup 0/K. Testing was performed at constant load in a creep machine with a cryostat designed for long-term stability. Both transient and steady-state creep were observed during tests lasting over 2000 hours. Steady-state creep rates were much greater than expected from extrapolations of 300-K creep data. Creep rates on the order of 10/sup -10/ s/sup -1/ were observed at stresses around the yield stress for both materials. The stress exponent under these conditions if approx.2.3. Possible creep mechanisms at this temperature and the impact of these results on the design of engineering structures for long-term structural stability at cryogenic temperatures are discussed.

  1. Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting

    NASA Astrophysics Data System (ADS)

    Zhong, Yuan; Liu, Leifeng; Wikman, Stefan; Cui, Daqing; Shen, Zhijian

    2016-03-01

    A feasibility study was performed to fabricate ITER In-Vessel components by Selective Laser Melting (SLM) supported by Fusion for Energy (F4E). Almost fully dense 316L stainless steel (SS316L) components were prepared from gas-atomized powder and with optimized SLM processing parameters. Tensile tests and Charpy-V tests were carried out at 22 °C and 250 °C and the results showed that SLM SS316L fulfill the RCC-MR code. Microstructure characterization reveals the presence of hierarchical macro-, micro- and nano-structures in as-built samples that were very different from SS316L microstructures prepared by other established methods. The formation of a characteristic intragranular cellular segregation network microstructure appears to contribute to the increase of yield strength without losing ductility. Silicon oxide nano-inclusions were formed during the SLM process that generated a micro-hardness fluctuation in the building direction. The combined influence of a cellular microstructure and the nano-inclusions constraints the size of ductile dimples to nano-scale. The crack propagation is hindered by a pinning effect that improves the defect-tolerance of the SLM SS316L. This work proves that it was possible to manufacture SS316L with properties suitable for ITER First Wall panels. Further studies on irradiation properties of SLM SS316L and manufacturing of larger real-size components are needed.

  2. Reducing Staphylococcus aureus biofilm formation on stainless steel 316L using functionalized self-assembled monolayers.

    PubMed

    Kruszewski, Kristen M; Nistico, Laura; Longwell, Mark J; Hynes, Matthew J; Maurer, Joshua A; Hall-Stoodley, Luanne; Gawalt, Ellen S

    2013-05-01

    Stainless steel 316L (SS316L) is a common material used in orthopedic implants. Bacterial colonization of the surface and subsequent biofilm development can lead to refractory infection of the implant. Since the greatest risk of infection occurs perioperatively, strategies that reduce bacterial adhesion during this time are important. As a strategy to limit bacterial adhesion and biofilm formation on SS316L, self-assembled monolayers (SAMs) were used to modify the SS316L surface. SAMs with long alkyl chains terminated with hydrophobic (-CH3) or hydrophilic (oligoethylene glycol) tail groups were used to form coatings and in an orthogonal approach, SAMs were used to immobilize gentamicin or vancomycin on SS316L for the first time to form an "active" antimicrobial coating to inhibit early biofilm development. Modified SS316L surfaces were characterized using surface infrared spectroscopy, contact angles, MALDI-TOF mass spectrometry and atomic force microscopy. The ability of SAM-modified SS316L to retard biofilm development by Staphylococcus aureus was functionally tested using confocal scanning laser microscopy with COMSTAT image analysis, scanning electron microscopy and colony forming unit analysis. Neither hydrophobic nor hydrophilic SAMs reduced biofilm development. However, gentamicin-linked and vancomycin-linked SAMs significantly reduced S. aureus biofilm formation for up to 24 and 48 h, respectively. PMID:23498233

  3. Microstructural characterization of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint

    SciTech Connect

    Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu Han, En-Hou; Ke, Wei

    2014-11-15

    The microstructure of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint was characterized in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction) and micro-hardness testing. Epitaxial growth and competitive growth are evident in the 308L–316L fusion boundary regions. A martensite layer, carbon-depleted zones, and type-II and type-I boundaries are found in the SA508–309L fusion boundary regions, while only martensite and austenite mixed zones are observed in the SA508–308L fusion boundary regions. The microstructure near the fusion boundary and the microstructure transition in the SA508 heat affected zone are quite complex. Both for SA508–309L/308L and 308L–316L, the highest residual strain is located on the outside of the weldment. The residual strain and the grain boundary character distribution change with increasing distance from the fusion boundary in the heat affected zone of 316L. Micro-hardness measurements also reveal non-uniform mechanical properties across the weldment. - Highlights: • The microstructure of SA508 HAZ, especially near the FB, is very complex. • The outside of the dissimilar metal welded joint has the highest residual. • The micro-hardness distributions along the DMWJ are non-uniform.

  4. Corrosion Resistance of Powder Metallurgy Processed TiC/316L Composites with Mo Additions

    NASA Astrophysics Data System (ADS)

    Lin, Shaojiang; Xiong, Weihao

    2015-06-01

    To find out the effects of Mo addition on corrosion resistance of TiC/316L stainless steel composites, TiC/316L composites with addition of different contents of Mo were prepared by powder metallurgy. The corrosion resistance of these composites was evaluated by the immersion tests and polarization curves experiments. Results indicated that Mo addition decreased the corrosion rates of TiC/316L composites in H2SO4 solution in the case of Mo content below 2% whereas it displayed an opposite effect when Mo content was above that value. It was found that with an increase in the Mo content, the pitting corrosion resistance increased monotonically for TiC/316L composites in NaCl solution.

  5. Influence of particle velocity and molten phase on the chemical and mechanical properties of HVOF-sprayed structural coatings of alloy 316L

    SciTech Connect

    Voggenreiter, H.; Huber, H.; Beyer, S.; Spies, H.J.

    1995-12-31

    The HP/HVOF spraying process allows the production of oxide-low, thick coatings with low porosity. This fact implies the feasibility of load-bearing HP/HVOF-sprayed structures. Optimum mechanical properties are required for structural applications of HP/HVOF-sprayed iron base alloy 316L. Process-parameter-dependent particle properties like temperature and velocity strongly influence the microstructure and the chemical and mechanical properties of HP/HVOF-sprayed alloy 316L. Results of metallographical and chemical analysis and laser-optic-aided particle velocity measurement lead to a new understanding of particle oxidation based on a high volume fraction of liquid phase and high particle impact velocity. The volume fraction of oxides greatly affects the mechanical properties of homogenized HP/HVOF-316 L. Optimum process parameters result in reduced oxide content less than 0.9% and consequently in strength and elongation comparable to that of wrought alloy 316L. Additionally to these excellent mechanical properties, a low porosity level of about 0.1 to 0.2% is achieved. These fundamental results were transferred successfully to a new type of combustion chamber for hypersonic aircraft with reduced complexity and weight.

  6. Improvement in the Corrosion Resistance of Austenitic Stainless Steel 316L by Ion Implantation

    NASA Astrophysics Data System (ADS)

    Cai, Xun; Feng, Kai

    In the present work, austenitic stainless steel 316L (SS316L) samples were implanted with Ni and Ni-Cr. A nickel-rich layer about 100 nm in thickness and a Ni-Cr enriched layer about 60 nm thick are formed on the surface of SS316L. The effects of ion implantation on the corrosion performance of SS316L are investigated in a 0.5 M H2SO4 with 2 ppm HF solution at 80°C by open circuit potential (OCP), potentiodynamic and potentiostatic tests. The samples after the potentiostatic test are analyzed by XPS. The results indicate that the composition of the passive film change from a mixture of Fe oxides and Cr oxide to a Cr oxide dominated passive film after the potentiostatic test. The solutions after the potentiostatic test are analyzed by inductively coupled plasma atomic emission spectrometry (ICP-AES). The results reveal that Fe is selectively dissolved in all cases and a proper Ni and Ni-Cr implant fluence can greatly improve the corrosion resistance of SS316L in the simulated polymer electrolyte membrane fuel cells (PEMFCS) environment. They are in agreement with the electrochemical test results that the bare SS316L has the highest dissolution rate in both cathode and anode environments and the Ni and Ni-Cr implantation reduce markedly the dissolution rate. After the potentiostatic test the interfacial contact resistance (ICR) values are also measured. Ni and Ni-Cr are enriched in the passive film formed in the simulated PEMFC cathode environment after ion implantation thereby providing better conductivity than that formed in the anode one. A significant improvement of ICR is achieved for the SS316L implanted with Ni and Ni-Cr as compared to the bare SS316L, which is attributed to the reduction in passive layer thickness caused by Ni and Ni-Cr implantation. The ICR values for implanted specimens increase with increasing dose.

  7. Influence of flowing sodium on creep deformation and rupture behaviour of 316L(N) austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Laha, K.; Mathew, M. D.; Vijayaraghavan, S.; Shanmugavel, M.; Rajan, K. K.; Jayakumar, T.

    2012-08-01

    The influence of flowing sodium on creep deformation and rupture behaviour of AISI 316L(N) austenitic stainless steel has been investigated at 873 K over a stress range of 235-305 MPa. The results were compared with those obtained from testing in air environment. The steady state creep rates of the material were not influenced appreciably by the testing environments. The time to onset of tertiary stage of creep deformation was delayed in sodium environment. The creep-rupture lives of the material increased in sodium environment, which became more pronounced at lower applied stresses. The increase in rupture life of the material in flowing sodium was accompanied by an increase in rupture ductility. The creep damage on specimen surface as well as inside the specimen was less in specimen tested in sodium. SEM fractographic investigation revealed predominantly transgranular dimple failure for the specimen tested in sodium, whereas predominantly intergranular creep failure was observed in the air tested specimens. Almost no oxidation was observed in the specimens creep tested in the sodium environment. Absence of oxidation and less creep damage cavitation extended the secondary state in liquid sodium tests and lead to increase in creep rupture life and ductility of the material as compared to in air.

  8. Electrochemical and In Vitro Behavior of Nanostructure Sol-Gel Coated 316L Stainless Steel Incorporated with Rosemary Extract

    NASA Astrophysics Data System (ADS)

    Motalebi, Abolfazl; Nasr-Esfahani, Mojtaba

    2013-06-01

    The corrosion resistance of AISI 316L stainless steel for biomedical applications, was significantly enhanced by means of hybrid organic-inorganic sol-gel thin films deposited by spin-coating. Thin films of less than 100 nm with different hybrid characters were obtained by incorporating rosemary extract as green corrosion inhibitor. The morphology, composition, and adhesion of hybrid sol-gel coatings have been examined by SEM, EDX, and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol-gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 21.2 MPa for the hybrid sol-gel coating. The effect of rosemary extract, with various added concentrations from 0.012 to 0.1%, on the anticorrosion properties of sol-gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Rosemary extract additions (0.05%) have significantly increased the corrosion protection of the sol-gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol-gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol-gel thin films are practical hybrid films in biomedical applications.

  9. The Effect of Surface Finish on Low-Temperature Acetylene-Based Carburization of 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ge, Yindong; Ernst, Frank; Kahn, Harold; Heuer, Arthur H.

    2014-12-01

    We observed a strong influence of surface finish on the efficacy of low-temperature acetylene-based carburization of AISI 316L austenitic stainless steel. Steel coupons were prepared with different surface finishes prior to carburization, from P400 SiC grit paper to 1- µm-diameter-diamond-paste. The samples with the finer surface finish developed a thicker "case" (a carbon-rich hardened surface layer) and a larger surface carbon concentration. Transmission electron microscopy revealed that the differences arose mainly from the nature of the deformation-induced disturbed layer on the steel surface. A thick (>400 nm) disturbed layer consisting of nano-crystalline grains (≈10 nm diameter) inhibits acetylene-based carburization. The experimental observations can be explained by assuming that during machining or coarse polishing, the surface oxide layer is broken up and becomes incorporated into the deformation-induced disturbed layer. The incorporated oxide-rich films retard or completely prevent the ingress of carbon into the stainless steel.

  10. Sliding Wear Characteristics and Corrosion Behaviour of Selective Laser Melted 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sun, Y.; Moroz, A.; Alrbaey, K.

    2013-11-01

    Stainless steel is one of the most popular materials used for selective laser melting (SLM) processing to produce nearly fully dense components from 3D CAD models. The tribological and corrosion properties of stainless steel components are important in many engineering applications. In this work, the wear behaviour of SLM 316L stainless steel was investigated under dry sliding conditions, and the corrosion properties were measured electrochemically in a chloride containing solution. The results show that as compared to the standard bulk 316L steel, the SLM 316L steel exhibits deteriorated dry sliding wear resistance. The wear rate of SLM steel is dependent on the vol.% porosity in the steel and by obtaining full density it is possible achieve wear resistance similar to that of the standard bulk 316L steel. In the tested chloride containing solution, the general corrosion behaviour of the SLM steel is similar to that of the standard bulk 316L steel, but the SLM steel suffers from a reduced breakdown potential and is more susceptible to pitting corrosion. Efforts have been made to correlate the obtained results with porosity in the SLM steel.

  11. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    PubMed

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures. PMID:27612756

  12. SCC crack growth rate of cold worked 316L stainless steel in PWR environment

    NASA Astrophysics Data System (ADS)

    Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

    2015-01-01

    Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

  13. Electrochemical Behavior of CrN Coated on 316L Stainless Steel in Simulated Cathodic Environment of Proton Exchange Membrane Fuel Cell

    NASA Astrophysics Data System (ADS)

    Nam, Nguyen Dang; Kim, Jung-Gu

    2008-08-01

    Four types of CrN coating were deposited on type 316L stainless steel by magnetron sputtering physical vapor deposition (PVD) for use in bipolar plates. Four samples deposited at various bias voltages were evaluated under potentiodynamic, potentiostatic, and electrochemical impedance spectroscopy (EIS) conditions. EIS data were monitored for 96 h in an aerated corrosive environment at 70 °C to determine coating performance at +600 mV application. The electrochemical behavior of the coatings was enhanced with decreasing bias voltage. The CrN films on the 316L stainless steel substrate exhibited high protective efficiency, that is, increasing corrosion resistance with decreasing bias voltage. X-ray diffraction (XRD) analysis confirmed the formation of crystalline-refined CrN(200) at a low bias voltage.

  14. Resistance of superhydrophobic and oleophobic surfaces to varied temperature applications on 316L SS

    NASA Astrophysics Data System (ADS)

    Shams, Hamza; Basit, Kanza; Saleem, Sajid; Siddiqui, Bilal A.

    316L SS also called Marine Stainless Steel is an important material for structural and marine applications. When superhydrophobic and oleophobic coatings are applied on 316L SS it shows significant resistance to wear and corrosion. This paper aims to validate the coatings manufacturer's information on optimal temperature range and test the viability of coating against multiple oil based cleaning agents. 316L SS was coated with multiple superhydrophic and oleohobic coatings and observed under SEM for validity of adhesion and thickness and then scanned under FFM to validate the tribological information. The samples were then dipped into multiple cleaning agents maintained at the range of operating temperatures specified by the manufacturer. Coating was observed for deterioration over a fixed time intervals through SEM and FFM. A comparison was drawn to validate the most critical cleaning agent and the most critical temperature at which the coating fails to leave the base substrate exposed to the environment.

  15. Laser surface modification of 316 L stainless steel with bioactive hydroxyapatite.

    PubMed

    Balla, Vamsi Krishna; Das, Mitun; Bose, Sreyashree; Ram, G D Janaki; Manna, Indranil

    2013-12-01

    Laser-engineered net shaping (LENS™), a commercial additive manufacturing process, was used to modify the surfaces of 316 L stainless steel with bioactive hydroxyapatite (HAP). The modified surfaces were characterized in terms of their microstructure, hardness and apatite forming ability. The results showed that with increase in laser energy input from 32 J/mm(2) to 59 J/mm(2) the thickness of the modified surface increased from 222±12 μm to 355±6 μm, while the average surface hardness decreased marginally from 403±18 HV0.3 to 372±8 HV0.3. Microstructural studies showed that the modified surface consisted of austenite dendrites with HAP and some reaction products primarily occurring in the inter-dendritic regions. Finally, the surface-modified 316 L samples immersed in simulated body fluids showed significantly higher apatite precipitation compared to unmodified 316 L samples. PMID:24094165

  16. Reduction of 3T3 Fibroblast Adhesion on SS316L by Methyl-Terminated SAMs

    PubMed Central

    Raman, Aparna; Gawalt, Ellen S.

    2010-01-01

    Inhibiting the non-specific adhesion of cells and proteins to biomaterials such as stents, catheters and guide wires is an important interfacial issue that needs to be addressed in order to reduce surface-related implant complications. Medical grade stainless steel 316L was used as a model system to address this issue. To alter the interfacial property of the implant, self assembled monolayers of long chain phosphonic acids with −CH3, −COOH, −OH tail groups were formed on the native oxide surface of medical grade stainless steel 316L. The effect of varying the tail groups on 3T3 fibroblast adhesion was investigated. The methyl terminated phosphonic acid significantly prevented cell adhesion however presentation of hydrophilic tail groups at the interface did not significantly reduce cell adhesion when compared to the control stainless steel 316L. PMID:21461313

  17. Texture evolution of warm-rolled and annealed 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Lindell, D.

    2015-04-01

    The brass-to-copper rolling texture transition is observed during warm rolling austenitic stainless steels. In the current paper austenitic stainless steels 304L and 316L have been subjected to warm rolling at 700°C to 90% reduction. The evolution of microstructure and texture during subsequent annealing has been studied using dilatometry and electron backscatter diffraction. Recrystallisation texture for 304L was primarily cube with some retained rolling texture while 316L only had retained rolling texture. The different behaviour between the two steels is believed to originate from differences in molybdenum content.

  18. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures.

    PubMed

    Lee, Jason S; Ray, Richard I; Lowe, Kristine L; Jones-Meehan, Joanne; Little, Brenda J

    2003-04-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures. PMID:14618716

  19. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures

    NASA Technical Reports Server (NTRS)

    Lee, Jason S.; Ray, Richard I.; Lowe, Kristine L.; Jones-Meehan, Joanne; Little, Brenda J.

    2003-01-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures.

  20. The structural characterization of some biomaterials, type AISI 310, used in medicine

    NASA Astrophysics Data System (ADS)

    Minciuna, M. G.; Vizureanu, P.; Hanganu, C.; Achitei, D. C.; Popescu, D. C.; Focsaneanu, S. C.

    2016-06-01

    Orthopedics biomaterials are intended for implantation in the human body and substituted or help to repair of bones, cartilage or organ transplant, and tendons. At the end of the 20th century, the availability of materials for the manufacture implants used in medicine has been the same as for other industrial applications. The most used metals for manufacturing the orthopedics implants are: stainless steels, cobalt-chrome-molybdenum alloys, titanium and his alloys. The structural researches which are made in this paper, offer a complete analysis of AISI310 stainless steels, using: optical spectrometry, X-ray diffraction and scanning electronic microscopy.

  1. [Corrosion of stainless steel 201, 304 and 316L in the simulated sewage pipes reactor].

    PubMed

    Bao, Guo-Dong; Zuo, Jian-E; Wang, Ya-Jiao; Gan, Li-Li

    2014-08-01

    The corrosion behavior of stainless steel 201, 304 and 316L which would be used as sewer in-situ rehabilitation materials was studied in the simulated sewage pipes reactor. The corrosion potential and corrosion rate of these three materials were studied by potentiodynamic method on the 7th, 14th, 21st, 56th day under two different conditions which were full immersion condition or batch immersion condition with a 2-day cycle. The electrode process was studied by Electrochemical Impedance Spectroscopy (EIS) on the 56th day. The microstructure and composition of the corrosion pitting were analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS) on the 56th day. The results showed that 304 and 316L had much better corrosion resistance than 201 under both conditions. 304 and 316L had much smaller corrosion rate than 201 under both conditions. The corrosion resistance of all three kinds of stainless steel under the batch immersion condition was much better than those under the full immersion condition. The corrosion rate of all three kinds of stainless steel under the batch immersion condition was much smaller than those under the full immersion condition. Point pitting corrosion was formed on the surfaces of 304 and 316L. In comparison, a large area of corrosion was formed in the surface of 201. PMID:25338372

  2. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  3. Structure and Long-Term Stability of Alkylphosphonic Acid Monolayers on SS316L Stainless Steel.

    PubMed

    Kosian, Medea; Smulders, Maarten M J; Zuilhof, Han

    2016-02-01

    Surface modification of stainless steel (SS316L) to improve surface properties or durability is an important avenue of research, as SS316L is widely used in industry and science. We studied, therefore, the formation and stability of a series of organic monolayers on SS316L under industrially relevant conditions. These included acidic (pH 3), basic (pH 11), neutral (Milli-Q water), and physiological conditions [10 mM phosphate-buffered saline (PBS)], as well as dry heating (120 °C). SS316L was modified with alkylphosphonic acids of chain length (CH2)n with n varying between 3 and 18. While alkylphosphonic acids of all chain lengths formed self-assembled monolayers with hydrophobic properties, only monolayers of chain lengths 12-18 formed ordered monolayers, as evidenced by static water contact angle (SCA), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and infrared reflection absorption spectroscopy (IRRAS). A long-term stability study revealed the excellent stability of monolayers with chain lengths 12-18 for up to 30 days in acid, neutral, and physiological solutions, and for up to 7 days under dry heating. Under strong basic conditions a partial breakdown of the monolayer was observed, especially for the shorter chain lengths. Finally, the effect of multivalent surface attachment on monolayer stability was explored by means of a series of divalent bisphosphonic acids. PMID:26771302

  4. Effects of Particle Sizes on Sintering Behavior of 316L Stainless Steel Powder

    NASA Astrophysics Data System (ADS)

    Park, Dong Yong; Lee, Shi W.; Park, Seong Jin; Kwon, Young-Sam; Otsuka, Isamu

    2013-03-01

    In rapidly evolving powder injection molding technology, the wide prevalence of various microstructures demands the powders of smaller particle sizes. The effects of particle size on the sintering behavior are critical to not only shape retention of microstructure but also its mechanical properties. This study investigates the effects of three different particle sizes on the sintering behavior of the 316L stainless steel (STS316L) samples, prepared by powder injection molding, via the dilatometry experiments. For this purpose, the STS316L powders of three different mean particle sizes, i.e., 2.97, 4.16, and 8.04 μm, were produced for STS316L. The samples for the dilatometry test were prepared through powder-binder mixing, injection molding, and solvent and thermal debinding. Dilatometry experiments were carried out with the samples in a H2 atmosphere at three different heating rates of 3, 6, and 10 K/min. The shrinkage data obtained by dilatometry experiments was collected and analyzed to help understand the densification and the sintering behaviors in terms of particles size and heating rate. The master sintering curve (MSC) model was used to quantify the effects of particle sizes. In addition, we investigated the microstructure evolutions in terms of particles sizes.

  5. Development of nanostructured SUS316L-2%TiC with superior tensile properties

    NASA Astrophysics Data System (ADS)

    Sakamoto, T.; Kurishita, H.; Matsuo, S.; Arakawa, H.; Takahashi, S.; Tsuchida, M.; Kobayashi, S.; Nakai, K.; Terasawa, M.; Yamasaki, T.; Kawai, M.

    2015-11-01

    Structural materials used in radiation environments require radiation tolerance and sufficient mechanical properties in the controlled state. In order to offer SUS316L austenitic stainless steel with the assumed requirements, nanostructured SUS316L with TiC addition of 2% (SUS316L-2TiC) that is capable of exhibiting enhanced tensile ductility and flow strength sufficient for structural applications was fabricated by advanced powder metallurgical methods. The methods include MA (Mechanical Alloying), HIP (Hot Isostatic Pressing), GSMM (Grain boundary Sliding Microstructural Modification) for ductility enhancement, cold rolling at temperatures below Md (the temperature where the martensite phase occurs by plastic deformation) for phase transformation from austenite to martensite and heat treatment for reverse transformation from martensite to austenite. It is shown that the developed SUS316L-2TiC exhibits ultrafine grains with sizes of 90-270 nm, accompanied by TiC precipitates with 20-50 nm in grain interior and 70-110 nm at grain boundaries, yield strengths of 1850 to 900 MPa, tensile strengths of 1920 to 1100 MPa and uniform elongations of 0.6-21%, respectively, depending on the heat treatment temperature after rolling at -196 °C.

  6. Mechanical and substructural response of incipiently spalled 316L stainless steel.

    SciTech Connect

    Gray, G. T. , III; Bourne, N. K.

    2004-01-01

    316L SS samples were shock prestrained to a peak stress of 6.6 GPa using a 0.75 {mu}sec pulse duration square-topped shock profile and 'soft' recovered while a second sample was similarly shock loaded, without spall momentum trapping, leading to incipient spall damage. Shock prestraining and 'soft' shock recovery to 6.6 GPa led to an increase in the post-shock flow strength of 316L SS by {approx}100 MPa over the starting material while the reload yield strength of the incipiently spall damaged sample increased by {approx}200 MPa. In this paper the sequential processes of defect generation and damage operative during the shock prestraining, spallation, and reloading of incipiently spalled 316L SS is presented. The influence of shock prestraining, using both triangular-wave loading, via both direct HE and triangular-wave pulses on a gas launcher, as well as 'square-topped' shock prestaining via conventional flyer-plate impact, is crucial to understanding the shock hardening and spallation responses of materials(Gray III, et al. [2003]). The development of predictive constitutive models to describe the mechanical response of incipiently damaged metals and alloys requires an understanding of the defect generation and storage due to shock hardening as well as the additional plasticity and damage evolution during spallation. In this paper the influence of shock-wave prestraining on the process of shock hardening and thereafterthe hardeningand damage evolution accompanying incipient spallation in 316L stainless steel (316L SS) on post-shock constitutive behavior is examined using 'soft' recovery techniques and mechanical behavior measurements.

  7. Application of Strainrange Partitioning to the prediction of creep-fatigue lives of AISI Types 304 and 316 stainless steel

    NASA Technical Reports Server (NTRS)

    Saltsman, J. F.; Halford, G. R.

    1977-01-01

    As a demonstration of the predictive capabilities of the method of Strainrange Partitioning, published high-temperature, low cycle, creep-fatigue test results on AISI Types 304 and 316 stainless steel were analyzed and calculated cyclic lives compared with observed lives. Predicted lives agreed with observed lives within factors of two for 76 percent, factors of three for 93 percent, and factors of four for 98 percent of the laboratory tests analyzed. Agreement between observed and predicted lives is judged satisfactory considering that the data are associated with a number of variables (two alloys, several heats and heat treatments, a range of temperatures, different testing techniques, etc.) that are not directly accounted for in the calculations.

  8. Application of strainrange partitioning to the prediction of creep-fatigue lives of AISI types 304 and 316 stainless steel

    NASA Technical Reports Server (NTRS)

    Saltsman, J. F.; Halford, G. R.

    1976-01-01

    As a demonstration of the predictive capabilities of the method of Strainrange Partitioning, published high-temperature, low cycle, creep-fatigue test results on AISI Types 304 and 316 stainless steel were analyzed and calculated, cyclic lives compared with observed lives. Predicted lives agreed with observed lives within factors of two for 76 percent, factors of three for 93 percent, and factors of four for 98 percent of the laboratory tests analyzed. Agreement between observed and predicted lives is judged satisfactory considering that the data are associated with a number of variables (two alloys, several heats and heat treatments, a range of temperatures, different testing techniques, etc.) that are not directly accounted for in the calculations.

  9. Microstructural examination of the effect of surface machining on stress corrosion cracking in core shroud made of 316L

    SciTech Connect

    Sueishi, Y.; Kohyama, A.; Narui, M.; Asano, K.

    2006-07-01

    Cracks exhibited on the hardened surface region of the boiling water reactor (BWR) core shroud made of 316L were examined. The sample was removed from the circumference ring of a commercial power plant after about 9 years in service. On the surface with mechanical milling followed by grinding during the manufacturing process, micro-crack was found to propagate nearly perpendicular to the grinding direction. Cross-sectional transmission electron microscopy (TEM) observation of the micro-crack indicates that the crack has been initiated along the boundary of [111[<112> type deformation twins and the shear bands in Goss position [110]<001>. Along the crack wall, the Cr-Fe spinel and the grained magnetite were identified in inner and outer layer of the oxide thin film, respectively. The results suggest one potential mechanism of the cracking that the heavily deformed structure by surface machining is the origin or the factor for acceleration of the cracking. (authors)

  10. Evaluation of the soft tissue biocompatibility of MgCa0.8 and surgical steel 316L in vivo: a comparative study in rabbits

    PubMed Central

    2010-01-01

    Background Recent studies have shown the potential suitability of magnesium alloys as biodegradable implants. The aim of the present study was to compare the soft tissue biocompatibility of MgCa0.8 and commonly used surgical steel in vivo. Methods A biodegradable magnesium calcium alloy (MgCa0.8) and surgical steel (S316L), as a control, were investigated. Screws of identical geometrical conformation were implanted into the tibiae of 40 rabbits for a postoperative follow up of two, four, six and eight weeks. The tibialis cranialis muscle was in direct vicinity of the screw head and thus embedded in paraffin and histologically and immunohistochemically assessed. Haematoxylin and eosin staining was performed to identify macrophages, giant cells and heterophil granulocytes as well as the extent of tissue fibrosis and necrosis. Mouse anti-CD79α and rat anti-CD3 monoclonal primary antibodies were used for B- and T-lymphocyte detection. Evaluation of all sections was performed by applying a semi-quantitative score. Results Clinically, both implant materials were tolerated well. Histology revealed that a layer of fibrous tissue had formed between implant and overlying muscle in MgCa0.8 and S316L, which was demarcated by a layer of synoviocyte-like cells at its interface to the implant. In MgCa0.8 implants cavities were detected within the fibrous tissue, which were surrounded by the same kind of cell type. The thickness of the fibrous layer and the amount of tissue necrosis and cellular infiltrations gradually decreased in S316L. In contrast, a decrease could only be noted in the first weeks of implantation in MgCa0.8, whereas parameters were increasing again at the end of the observation period. B-lymphocytes were found more often in MgCa0.8 indicating humoral immunity and the presence of soluble antigens. Conversely, S316L displayed a higher quantity of T-lymphocytes. Conclusions Moderate inflammation was detected in both implant materials and resolved to a minimum

  11. Creep rupture strength of activated-TIG welded 316L(N) stainless steel

    NASA Astrophysics Data System (ADS)

    Sakthivel, T.; Vasudevan, M.; Laha, K.; Parameswaran, P.; Chandravathi, K. S.; Mathew, M. D.; Bhaduri, A. K.

    2011-06-01

    316L(N) stainless steel plates were joined using activated-tungsten inert gas (A-TIG) welding and conventional TIG welding process. Creep rupture behavior of 316L(N) base metal, and weld joints made by A-TIG and conventional TIG welding process were investigated at 923 K over a stress range of 160-280 MPa. Creep test results showed that the enhancement in creep rupture strength of weld joint fabricated by A-TIG welding process over conventional TIG welding process. Both the weld joints fractured in the weld metal. Microstructural observation showed lower δ-ferrite content, alignment of columnar grain with δ-ferrite along applied stress direction and less strength disparity between columnar and equiaxed grains of weld metal in A-TIG joint than in MP-TIG joint. These had been attributed to initiate less creep cavitation in weld metal of A-TIG joint leading to improvement in creep rupture strength.

  12. Improving endothelialization on 316L stainless steel through wettability controllable coating by sol-gel technology

    NASA Astrophysics Data System (ADS)

    Wang, Mingqi; Wang, Yao; Chen, Yijie; Gu, Hongchen

    2013-03-01

    Rapid endothelialization by surface coverage is considered as a way to increase blood compatibility of the vascular stent and reduce smooth muscle cell (SMC) mediated restenosis. Coatings on 316L stainless steels with different wettabilities and similar topographies were obtained through sol-gel process by regulating the proportions of tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES). Adhesion and proliferation of vascular endothelial cells (EC) and SMC on these substrates have been evaluated by cell numbers, cell morphology, and expression of cytoskeletal protein. Results showed that EC and SMC responded differently to the coated surfaces. Enhanced endothelialization of bare 316L was found at the moderately hydrophilic coating (contact angle 45.3°) which exhibited effective inhibition of SMC and negligible influence on EC. These results are expected to lay foundation for the solution of the vascular restenosis which was mainly derived from the hyperplasia of SMC.

  13. Effect of in site strain on passivated property of the 316L stainless steels.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Ting, Guo

    2016-04-01

    The effect of the strain of 316L stainless steel on its corrosion resistance in borate buffer solution was investigated by in site tensile test and the electrochemical impedance spectroscopy measurements. It was found that the corrosion resistance of the 316L stainless steel decreased with the increasing of in site strain. The lower corrosion resistance of the stainless steel during in site strain was mainly attributed to the higher doping concentration in passive film. Especially, with the increasing of in site strain, the concentrations of acceptor (i.e., cation vacancies) in the passive films significantly increased. More acceptor concentrations reduced the compactness of the passive film and its corrosion resistance. Moreover, two exponential relationships were found between in site strain and the charge transfer resistance of the passive film and between in site strain and total doping concentrations in passive film, respectively. PMID:26838820

  14. Investigation into the joining of MoSi{sub 2} to 316L stainless steel

    SciTech Connect

    Vaidya, R.U.; Bartlett, A.H.; Conzone, S.D.; Butt, D.P.

    1996-10-01

    Partial transient liquid phase joining and low temperature brazing were applied in joining MoSi{sub 2} to 316L ss. Exploratory studies were carried out on various interlayer materials. Mechanical, physical, and chemical compatibilities between various interlayers, brazing material, and substrate materials were investigated. Effect of thermal expansion mismatch between various components of the joint on the overall joint integrity was also studied. Preliminary findings are outlined.

  15. Laser-driven shock waves to improve the corrosion properties of 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Peyre, Patrice; Berthe, Laurent; Fabbro, Remy; Carboni, Christelle; Bartnicki, Eric; Beranger, Gerard; Lemaitre, Christian

    1999-06-01

    Different laser pulses ranging between 0.6 and 10 ns were used to generate up to 10 GPa amplitude shock waves in an aluminum-coated 316L stainless steel with application to modify its surface behavior, especially its pitting corrosion behavior in NaCl 30g/l medium. Laser shock waves (LSW) characterizations (Hugoniot limits, Shock wave attenuations) were carried out with a VISAR system and compared with 1D simulations using Shylac Lagrangian code. Treated surfaces were analyzed through chemical spectroscopies (GDS, XPS), metallurgical characterizations (deformation bands, twins...) and residual stress measurements. Laser-induced surface modifications were also compared with the classical effects of a shot-peening at high coverage rate. Lastly, rest potential recordings, anodic polarization tests and statistical treatments of the pitting potentials were carried out to estimate the influence of a laser peening on the pitting corrosion resistance of a passive 316L alloy. It was clearly demonstrated that LSW could improve the corrosion behavior of 316L by pure mechanical effects such as compressive residual stresses which tend to reduce the nocivity of surface inclusions.

  16. Microstructure and Mechanical Properties of 316L Stainless Steel Filling Friction Stir-Welded Joints

    NASA Astrophysics Data System (ADS)

    Zhou, L.; Nakata, K.; Tsumura, T.; Fujii, H.; Ikeuchi, K.; Michishita, Y.; Fujiya, Y.; Morimoto, M.

    2014-10-01

    Keyhole left at 316L stainless steel friction stir welding/friction stir processing seam was repaired by filling friction stir welding (FFSW). Both metallurgical and mechanical bonding characteristics were obtained by the combined plastic deformation and flow between the consumable filling tool and the wall of the keyhole. Two ways based on the original conical and modified spherical keyholes, together with corresponding filling tools and process parameters were investigated. Microstructure and mechanical properties of 316L stainless steel FFSW joints were evaluated. The results showed that void defects existed at the bottom of the refilled original conical keyhole, while excellent bonding interface was obtained on the refilled modified spherical keyhole. The FFSW joint with defect-free interface obtained on the modified spherical keyhole fractured at the base metal side during the tensile test due to microstructural refinement and hardness increase in the refilled keyhole. Moreover, no σ phase but few Cr carbides were formed in the refilled zone, which would not result in obvious corrosion resistance degradation of 316L stainless steel.

  17. In vitro corrosion resistance of Lotus-type porous Ni-free stainless steels.

    PubMed

    Alvarez, Kelly; Hyun, Soong-Keun; Fujimoto, Shinji; Nakajima, Hideo

    2008-11-01

    The corrosion behavior of three kinds of austenitic high nitrogen Lotus-type porous Ni-free stainless steels was examined in acellular simulated body fluid solutions and compared with type AISI 316L stainless steel. The corrosion resistance was evaluated by electrochemical techniques, the analysis of released metal ions was performed by inductively coupled plasma mass spectrometry (ICP-MS) and the cytotoxicity was investigated in a culture of murine osteoblasts cells. Total immunity to localized corrosion in simulated body fluid (SBF) solutions was exhibited by Lotus-type porous Ni-free stainless steels, while Lotus-type porous AISI 316L showed very low pitting corrosion resistance evidenced by pitting corrosion at a very low breakdown potential. Additionally, Lotus-type porous Ni-free stainless steels showed a quite low metal ion release in SBF solutions. Furthermore, cell culture studies showed that the fabricated materials were non-cytotoxic to mouse osteoblasts cell line. On the basis of these results, it can be concluded that the investigated alloys are biocompatible and corrosion resistant and a promising material for biomedical applications. PMID:18545945

  18. Investigation on 316L/W functionally graded materials fabricated by mechanical alloying and spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Tan, Chao; Wang, Guoyu; Ji, Lina; Tong, Yangang; Duan, Xuan-Ming

    2016-02-01

    316L-W (Tungsten) composite materials were fabricated by spark plasma sintering (SPS) of mechanically alloyed 316L-W powders for the development of functionally graded materials (FGMs). The effect of milling parameters on the morphology of the blended 316L/W powders and its subsequent effect on the transition between 316L and W particles during the SPS process were investigated. Samples were characterized by SEM, EDS and XRD analyses. The results so obtained show that with the increase of milling time, the mechanically activated W powder particles become thinner and smoother, with some broken fragments aggregated or inserted in the severely deformed 316L particles. A further SPS process under the conditions of 1050 °C × 45.5 MPa × 5 min leads to the densification of the powder compact and the formation of a distinguishable gray belt surrounding the retained W particles. Such a belt, which has a width of about 2-8 μm depending on different milling parameters and mainly contains Fe7W6, Fe3W3C and Fe2W phases, is bound to be a transitional region between the retained W particles and the 316L matrix. This favorable behavior with regards to the formation of a transitional belt, is accompanied by a substantial increase in the hardness values of the composite.

  19. Effect of metallurgical factors on the electrochemical noise measured on AISI Type 430 stainless steels in chloride-containing media

    SciTech Connect

    Gorse, D.; Boulleret, C.; Baroux, B.

    1996-12-31

    Potentiostatic noise measurements are performed on a series of AISI 430 type ferritic stainless steels containing controlled amounts of sulfur (from 8 up to 47 ppm) and titanium (up to 0.37 wt%), in 0.02M sodium chloride (NaCl) aqueous solution (pH 6.6), in a range of potentials below the pitting potential. The authors focus on the evolution of the shape of the current transients, going from a titanium (Ti) free and 41-ppm sulfur-containing alloy to different Ti-bearing alloys with comparable amount of sulfur ({approximately}40 ppm). The results are compared to the case of a Ti-free and low sulfur (8-ppm) containing alloy. The shape of the anodic current transients obeys a power law, t{sup n}. The authors distinguish two different situations, with n either less or larger than 1, which can be associated with the Ti and sulfur content in the steel. The influence of the exposure time under polarization is also discussed. It appears that for the manganese sulfide (MnS)-containing alloys, after prolonged polarization, the shape of the metastable pitting events evolves toward that found for MnS-free alloys (Ti-bearing), or low-sulfur-containing alloys. Attention is drawn to the possible relationship between the shape of the current transients and the metallurgical defects acting as pitting initiation sites.

  20. An experimental study of uniaxial creep, cyclic creep and relaxation of aisi type 304 stainless steel at room temperature

    NASA Astrophysics Data System (ADS)

    Kujawski, D.; Kallianpur, V.; Krempl, E.

    1980-04-01

    FOLLOWING previous work ( KREMPL, 1979), a servocontrolled testing machine and strain measurement at the gage length were used to study the uniaxial rate(time)-dependent behavior of AISI Type 304 stainless steel at room temperature. The test results show that the creep strain accumulated in a given period of time depends strongly on the stress-rate preceding the creep test. In constant stress-rate zero-to-tension loading the creep strain accumulated in a fixed time-period at a given stress level is always higher during loading than during unloading. Continued cycling causes an exhaustion of creep ratchetting which depends on the stress-rate. Periods of creep and relaxation introduced during completely reversed plastic cycling show that the curved portions of the hysteresis loop exhibit most of the inelasticity. In the straight portions, creep and relaxation are small and there exists a region commencing after unloading where the behavior is similar to that at the origin for virgin materials. This region does not extend to zero stress. The results are at variance with creep theory and with viscoplasticity theories which assume that the yield surface expands with the stress. They support the theory of viscoplasticity based on total strain and overstress.

  1. Corrosion tests of 316L and Hastelloy C-22 in simulated tank waste solutions

    SciTech Connect

    MJ Danielson; SG Pitman

    2000-02-23

    Both the 316L stainless steel and Hastelloy{reg_sign} C-22 gave satisfactory corrosion performance in the simulated test environments. They were subjected to 100 day weight loss corrosion tests and electrochemical potentiodynamic evaluation. This activity supports confirmation of the design basis for the materials of construction of process vessels and equipment used to handle the feed to the LAW-melter evaporator. BNFL process and mechanical engineering will use the information derived from this task to select material of construction for process vessels and equipment.

  2. Study of stirred layers on 316L steel created by friction stir processing

    NASA Astrophysics Data System (ADS)

    Langlade, C.; Roman, A.; Schlegel, D.; Gete, E.; Folea, M.

    2014-08-01

    Nanostructured materials are known to exhibit attractive properties, especially in the mechanical field where high hardness is of great interest. The friction stir process (FSP) is a recent surface engineering technique derived from the friction stir welding method (FSW). In this study, the FSP of an 316L austenitic stainless steel has been evaluated. The treated layers have been characterized in terms of hardness and microstructure and these results have been related to the FSP operational parameters. The process has been analysed using a Response Surface Method (RSM) to enable the stirred layer thickness prediction.

  3. 316L stainless steel tubes corrosion influenced by SRB in sea water

    SciTech Connect

    Yoffe, P.

    1997-08-01

    A tube made from SS316L was attacked by stagnated sea water. The typical onion form of the pits were obscured in welded and unwelded sectors of the tube. Iron sulfides FeS{sub 1{minus}x} and FeS{sub 2} (in pyrite form) were observed on effected surface of the tube, in addition to iron chloride and oxide/hydroxide. Theoretical investigation was based on cluster model of alloy and thermodynamic/kinetic characterization of possible reactions. It was concluded that microbially influenced sulfidizing played an accelerating role in the failure that exhibited the typical characteristics for stagnated sea water effect to chromium-nickel stainless steel.

  4. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-08-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  5. Mechanical and physical behavior of newly developed functionally graded materials and composites of stainless steel 316L with calcium silicate and hydroxyapatite.

    PubMed

    Ataollahi Oshkour, Azim; Pramanik, Sumit; Mehrali, Mehdi; Yau, Yat Huang; Tarlochan, Faris; Abu Osman, Noor Azuan

    2015-09-01

    This study aimed to investigate the structural, physical and mechanical behavior of composites and functionally graded materials (FGMs) made of stainless steel (SS-316L)/hydroxyapatite (HA) and SS-316L/calcium silicate (CS) employing powder metallurgical solid state sintering. The structural analysis using X-ray diffraction showed that the sintering at high temperature led to the reaction between compounds of the SS-316L and HA, while SS-316L and CS remained intact during the sintering process in composites of SS-316L/CS. A dimensional expansion was found in the composites made of 40 and 50 wt% HA. The minimum shrinkage was emerged in 50 wt% CS composite, while the maximum shrinkage was revealed in samples with pure SS-316L, HA and CS. Compressive mechanical properties of SS-316L/HA decreased sharply with increasing of HA content up to 20 wt% and gradually with CS content up to 50 wt% for SS-316L/CS composites. The mechanical properties of the FGM of SS-316L/HA dropped with increase in temperature, while it was improved for the FGM of SS-316L/CS with temperature enhancement. It has been found that the FGMs emerged a better compressive mechanical properties compared to both the composite systems. Therefore, the SS-316L/CS composites and their FGMs have superior compressive mechanical properties to the SS-316L/HA composites and their FGMs and also the newly developed FGMs of SS-316L/CS with improved mechanical and enhanced gradation in physical and structural properties can potentially be utilized in the components with load-bearing application. PMID:26072197

  6. Influence of Prior Deformation on the Sensitization Kinetics of Nitrogen Alloyed 316L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mannepalli, Srinivas; Gupta, Ram Kishor; Kumar, A. Vinod; Parvathavarthini, N.; Mudali, U. Kamachi

    2015-05-01

    This paper presents the influence of prior deformation on the sensitization kinetics of nitrogen-alloyed 316L stainless steels. Systematic investigations were carried out for two varieties of 316L SS containing (i) 0.025% C and 0.14% N; (ii) 0.033% C and 0.11% N. Using ASTM standard A262 Practice A and E tests, time-temperature-sensitization diagrams were constructed for as-received as well as 5-25% cold-worked materials. Using these TTS diagrams, critical cooling rates (CCR) above which there is no risk of sensitization were calculated. TTS diagrams established for these two stainless steels will be useful for avoiding time-temperature combinations that may result in sensitization and susceptibility to IGC. These CCR obtained can be used to optimize heating rates/cooling rates to be followed which will not lead to sensitization during solution annealing, stress-relieving, and dimensional stabilization of critical components for fast breeder reactors.

  7. The effect of surface roughness on the fretting corrosion of 316L stainless steel biomaterial surfaces

    NASA Astrophysics Data System (ADS)

    Shenoy, Aarti

    The medical device industry is still seeking answers to the mechanically-assisted corrosion (MAC) problem, which becomes increasingly important due to modularity in design. MAC manifests in various forms, some of which are fretting corrosion, crevice corrosion and stress corrosion. Several studies have been conducted to understand the causes and the factors that affect fretting corrosion. Some of the factors are the applied load, surface potential, oxide film characteristics and solution chemistry near the interface. Surface properties such as surface roughness determine the topography of the surface and the nature of asperity-asperity contact, which is a factor that would determine the mechanically assisted corrosion behavior of the interface, like the stem-neck and head-neck taper junctions in modular hip replacement devices. This study aims to understand the correlation between surface roughness of 316L stainless steel samples and fretting corrosion behavior using a variable load pin-on-disc test. It was found that the smoother surfaces are associated with lower fretting currents. However, smoother surfaces also created the conditions for fretting initiated crevice corrosion to occur more readily. Fretting corrosion regimes and the severity are thus dependent upon the surface roughness. A possible explanation could be due to the inverse relationship between the interasperity distance parameter, Delta, and fretting currents. The coefficient of friction between the two surfaces in contact however remained unaffected by surface roughness, but decreased with increasing load. Smoother surfaces, while lowering fretting corrosion reactions can enhance crevice corrosion reactions in 316L stainless steel interfaces.

  8. Mechanical properties and biocompatibility of plasma-nitrided laser-cut 316L cardiovascular stents.

    PubMed

    Arslan, Erdem; Iğdil, Mustafa C; Yazici, Hilal; Tamerler, Candan; Bermek, Hakan; Trabzon, Levent

    2008-05-01

    The effect of surface modification of laser-cut 316L cardiovascular stents by low-T plasma nitriding was evaluated in terms of mechanical properties and biocompatibility of the stents. The plasma nitriding was performed at 400, 450 or 500 degrees C using various ratios of nitrogen-hydrogen gas mixtures. The flexibility and radial strength were measured in crimped and expanded state of the stents, respectively. The mechanical properties could be adjusted and improved by plasma nitriding conducted at temperatures lower than 450 degrees C and/or nitrogen content less than 10% in the treatment gas. An osteoblast cell culture model system was utilized to investigate the effect of plasma nitriding of the stents on the biological response towards the stents, using biological criteria such as cell viability, alkaline phosphatase and nitric oxide production. In terms of cell viability and alkaline phosphatase production, the plasma nitriding procedure did not appear to negatively affect the biocompatibility of the 316L steel stents. However, in terms of nitric oxide production that was slightly increased in the presence of the plasma-nitrided stents, an indirect improvement in the biocompatibility could possibly be expected. PMID:17968502

  9. Partially degradable friction-welded pure iron-stainless steel 316L bone pin.

    PubMed

    Nasution, A K; Murni, N S; Sing, N B; Idris, M H; Hermawan, H

    2015-01-01

    This article describes the development of a partially degradable metal bone pin, proposed to minimize the occurrence of bone refracture by avoiding the creation of holes in the bone after pin removal procedure. The pin was made by friction welding and composed of two parts: the degradable part that remains in the bone and the nondegradable part that will be removed as usual. Rods of stainless steel 316L (nondegradable) and pure iron (degradable) were friction welded at the optimum parameters: forging pressure = 33.2 kPa, friction time = 25 s, burn-off length = 15 mm, and heat input = 4.58 J/s. The optimum tensile strength and elongation was registered at 666 MPa and 13%, respectively. A spiral defect formation was identified as the cause for the ductile fracture of the weld joint. A 40-µm wide intermetallic zone was identified along the fusion line having a distinct composition of Cr, Ni, and Mo. The corrosion rate of the pin gradually decreased from the undeformed zone of pure iron to the undeformed zone of stainless steel 316L. All metallurgical zones of the pin showed no toxic effect toward normal human osteoblast cells, confirming the ppb level of released Cr and Ni detected in the cell media were tolerable. PMID:24757071

  10. Stability of passivated 316L stainless steel oxide films for cardiovascular stents.

    PubMed

    Shih, Chun-Che; Shih, Chun-Ming; Chou, Kuang-Yi; Lin, Shing-Jong; Su, Yea-Yang

    2007-03-15

    Passivated 316L stainless steel is used extensively in cardiovascular stents. The degree of chloride ion attack might increase as the oxide film on the implant degrades from exposure to physiological fluid. Stability of 316L stainless steel stent is a function of the concentration of hydrated and hydrolyated oxide concentration inside the passivated film. A high concentration of hydrated and hydrolyated oxide inside the passivated oxide film is required to maintain the integrity of the passivated oxide film, reduce the chance of chloride ion attack, and prevent any possible leaching of positively charged ions into the surrounding tissue that accelerate the inflammatory process. Leaching of metallic ions from corroded implant surface into surrounding tissue was confirmed by the X-ray mapping technique. The degree of thrombi weight percentage [W(ao): (2.1 +/- 0.9)%; W(ep): (12.5 +/- 4.9)%, p < 0.01] between the amorphous oxide (AO) and the electropolishing (EP) treatment groups was statistically significant in ex-vivo extracorporeal thrombosis experiment of mongrel dog. The thickness of neointima (T(ao): 100 +/- 20 microm; T(ep): 500 +/- 150 microm, p < 0.01) and the area ratio of intimal response at 4 weeks (AR(ao): 0.62 +/- 0.22; AR(ep): 1.15 +/- 0.42, p < 0.001) on the implanted iliac stents of New Zealand rabbit could be a function of the oxide properties. PMID:17072844

  11. Stress corrosion cracking and corrosion fatigue on 316L stainless steel in boric acid concentrated media at 320 C

    SciTech Connect

    Herms, E.; Olive, J.M.; Puiggali, M.; Boursier, J.M.

    1999-07-01

    Stress Corrosion Cracking (SCC) and Corrosion-Fatigue (CF) tests were performed in autoclave at 320 C in concentrated boric acid chlorinated media in presence of oxygen or hydrogen on type 316L austenitic stainless steel. Crack Growth Rates (CGR) are higher in non deaerated solutions for both SCC and CF than in hydrogenated solutions. CGR are relatively similar in CF and in SCC, excepted for high load ratio in CF where CGR are higher than in SCC. Detailed analysis of the fracture surface shows some distinct features between SCC and CF. Intergranular and transgranular mode of fracture are observed on SCC and CF. Fracture modes depend on the chemistry of solution in SCC and on frequency in CF. Traces of slip bands and crack front marking associated with oxide scale present on fracture surfaces exist in SCC and CF. Fatigue striations appear for low load ratio and high frequency. Secondary intergranular and transgranular cracking is observed only on SCC fracture surfaces and ligament morphology can be different in SCC relative to FC.

  12. Effects of passive films on corrosion resistance of uncoated SS316L bipolar plates for proton exchange membrane fuel cell application

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Ning, Xiaohui; Tang, Hongsheng; Guo, Liejin; Liu, Hongtan

    2014-11-01

    The effects of passive films on the corrosion behaviors of uncoated SS316L in anode and cathode environments of proton exchange membrane fuel cells (PEMFCs) are studied. Potentiodynamic and potentiostatic polarizations are employed to study the corrosion behavior; Mott-Schottky measurements are used to characterize the semiconductor properties of passive films; X-ray photoelectron spectroscopy (XPS) analyses are used to identify the compositions and the depth profiles of passive films. The passive films formed in the PEMFC anode and cathode environments under corresponding conditions both behave as n-type semiconductor. The passive film formed in the anode environment has a single-layer structure, Cr is the major element (Cr/Fe atomic ratio > 1), and the Cr/Fe atomic ratio decreases from the surface to the bulk; while the passive film formed in the PEMFC cathode environment has a bi-layer structure, Fe is the major element (Cr/Fe atomic ratio < 0.5), and in the external layer of the bi-layer structure Fe content increases rapidly and gradually in the internal layer. SS316L shows better corrosion resistance owing to both the high content of Cr oxide in the passive film and low band bending in normal PEMFC anode environments.

  13. Tensile properties of explosively formed 316L(N)-IG stainless steel with and without an electron beam weld

    NASA Astrophysics Data System (ADS)

    Hegeman, J. B. J.; Luzginova, N. V.; Jong, M.; Groeneveld, H. D.; Borsboom, A.; Stuivinga, M. E. C.; van der Laan, J. G.

    2011-10-01

    The mechanical properties of two explosively formed saddle shaped 60 mm thick plates of 316L(N)-IG steel with and without an electron beam weld have been investigated. Two different conditions have been characterized: (1) Reference condition and (2) ITER relevant condition. The reference material exhibits consistent results for both plates, mechanical properties of reference material are similar to the properties previously observed for 316L(N)-IG steels. No significant difference in mechanical properties and microstructure between different positions in the 60 mm plate is observed. Tensile properties for ITER relevant materials are found to comply both with the RCC-MR code qualified data for 316L(N) steel used for the structural design and with ITER Materials Properties Handbook. As expected total elongation and uniform elongation for weld material are lower than the average curves obtained for the base material.

  14. Surface characterisation and electrochemical behaviour of porous titanium dioxide coated 316L stainless steel for orthopaedic applications

    NASA Astrophysics Data System (ADS)

    Nagarajan, S.; Rajendran, N.

    2009-01-01

    Porous titanium dioxide was coated on surgical grade 316L stainless steel (SS) and its role on the corrosion protection and enhanced biocompatibility of the materials was studied. X-ray diffraction analysis (XRD), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) were carried out to characterise the surface morphology and also to understand the structure of the as synthesised coating on the substrates. The corrosion behaviour of titanium dioxide coated samples in simulated body fluid was evaluated using polarisation and impedance spectroscopy studies. The results reveal that the titanium dioxide coated 316L SS exhibit a higher corrosion resistance than the uncoated 316L SS. The titanium dioxide coated surface is porous, uniform and also it acts as a barrier layer to metallic substrate and the porous titanium dioxide coating induces the formation of hydroxyapatite layer on the metal surface.

  15. Improved anticorrosion properties and electrical conductivity of 316L stainless steel as bipolar plate for proton exchange membrane fuel cell by lower temperature chromizing treatment

    NASA Astrophysics Data System (ADS)

    Yang, Lijun; Yu, Haijun; Jiang, Lijun; Zhu, Lei; Jian, Xuyu; Wang, Zhong

    The lower temperature chromizing treatment is developed to modify 316L stainless steel (SS 316L) for the application of bipolar plate in proton exchange membrane fuel cell (PEMFC). The treatment is performed to produce a coating, containing mainly Cr-carbide and Cr-nitride, on the substrate to improve the anticorrosion properties and electrical conductivity between the bipolar plate and carbon paper. Shot peening is used as the pretreatment to produce an activated surface on stainless steel to reduce chromizing temperature. Anticorrosion properties and interfacial contact resistance (ICR) are investigated in this study. Results show that the chromized SS 316L exhibits better corrosion resistance and lower ICR value than those of bare SS 316L. The chromized SS 316L shows the passive current density about 3E-7 A cm -2 that is about four orders of magnitude lower than that of bare SS 316L. ICR value of the chromized SS 316L is 13 mΩ cm 2 that is about one-third of bare SS 316L at 200 N cm -2 compaction forces. Therefore, this study clearly states the performance advantages of using chromized SS 316L by lower temperature chromizing treatment as bipolar plate for PEMFC.

  16. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  17. Rapid heating tensile tests of hydrogen-charged high-energy-rate-forged 316L stainless steel

    SciTech Connect

    Mosley, W.C.

    1989-05-19

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. Proper design of the equipment will require an understanding of how tritium and its decay product helium affect mechanical properties. This memorandum describes results of rapid heating tensile testing of hydrogen-charged specimens of high-energy-rate-forged (HERF) 316L stainless steel. These results provide a data base for comparison with uncharged and tritium-charged-and-aged specimens to distinguish the effects of hydrogen and helium. Details of the experimental equipment and procedures and results for uncharged specimens were reported previously. 3 refs., 10 figs.

  18. Dissolution of a 316L stainless steel vessel by a pool of molten aluminum

    SciTech Connect

    Tutu, N.K.; Finfrock, C.C.; Lara, J.D.; Schwarz, C.E.; Greene, G.A.

    1993-01-01

    Two experiments to study the dissolution of a torospherical stainless steel vessel by an isothermal pool of molten aluminum have been performed. The test vessels consisted of 24 inch diameter 316L stainless steel ``ASME Flanged and Dished Heads.`` The nominal values of the average melt temperatures for the two tests were: 977{degree}C and 1007{degree}C. The measurements of the dissolution depth as a function of the position along the vessel surface showed the dissolution to be spatially highly non-uniform. Large variations in the dissolution depth with respect to the azimuthal coordinate were also observed. The maximum value of the measured time averaged dissolution rate was found to be 5.05 mm/hr, and this occurred near the edge of the molten pool. The concentration measurements indicated that the molten pool was highly stratified with respect to the concentration of stainless steel in the melt (molten aluminum-stainless steel solution).

  19. Effect of Laser Peening without Coating on 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; kalainathan, S.

    2015-02-01

    Laser Peening without Coating (LPwC) is an innovative surface modification technique used for the in-suit preventive maintenance of nuclear reactor components using frequency doubled (green) laser. The advantage of LPwC is that the laser required for this technique is in milli joule range and the processes can perform in aqueous environment. This paper discussed the effect of LPwC on 316L austenitic stainless steel using low energy Nd: YAG laser with various laser pulse density. The base specimen and laser peened specimen were subjected to surface residual stress, surface morphology, micro hardness and potentiodynamic polarization studies. The laser peened surface exhibit significant improvement in surface compressive residual stress. The depth profile of micro hardness revealed higher strain hardening on laser peened specimens. Though corrosion potential reported an anodic shift,current density is found to be increased after LPwC for the specimen peened with higher pulse density.

  20. Fatigue properties of a biomedical 316L steel processed by surface mechanical attrition

    NASA Astrophysics Data System (ADS)

    Sun, Z.; Chemkhi, M.; Kanoute, P.; Retraint, D.

    2014-08-01

    This work deals with the influence of surface mechanical attrition treatment (SMAT) on fatigue properties of a medical grade 316L stainless steel. Metallurgical parameters governed by SMAT such as micro-hardness and nanocrystalline layer are characterized using different techniques. Low cycle fatigue tests are performed to investigate the fatigue properties of untreated and SMAT-processed samples. The results show that the stress amplitude of SMAT- processed samples with two different treatment intensities is significantly enhanced compared to untreated samples, while the fatigue strength represented by the number of cycles to failure is not improved in the investigated strain range. The enhancement in the stress amplitude of treated samples can be attributed to the influence of the SMAT affected layer.

  1. Relative Defect Density Measurements of Laser Shock Peened 316L Stainless Steel Using Positron Annihilation Spectroscopy

    SciTech Connect

    Marcus A. Gagliardi; Bulent H. Sencer; A. W. Hunt; Stuart A. Maloy; George T. Gray III

    2011-12-01

    The surface of an annealed 316L stainless steel coupon was laser shock peened and Vickers hardness measurements were subsequently taken of its surface. This Vickers hardness data was compared with measurements taken using the technique of positron annihilation Doppler broadening spectroscopy. When compared, a correlation was found between the Vickers hardness data measurements and those made using Doppler broadening spectroscopy. Although materials with a high defect density can cause the S-parameter measurements to saturate, variations in the Sparameter measurements suggest that through further research the Doppler broadening technique could be used as a viable alternative to measuring a material's hardness. In turn, this technique, could be useful in industrial settings where surface hardness and surface defects are used to predict lifetime of components.

  2. Cytocompatibility and mechanical properties of novel porous 316 L stainless steel.

    PubMed

    Kato, Komei; Yamamoto, Akiko; Ochiai, Shojiro; Wada, Masahiro; Daigo, Yuzo; Kita, Koichi; Omori, Kenichi

    2013-07-01

    Novel 316 L stainless steel (SS) foam with 85% porosity and an open pore diameter of 70-440 μm was developed for hard tissue application. The foam sheet with a 200-μm diameter had superior cell proliferation and penetration as identified through in vitro experiments. Calcification of human osteosarcoma cells in the SS foam was observed. Multi-layered foam preparation is a potential alternative technique that satisfies multi-functional requirements such as cell penetration and binding strength to the solid metal. In tensile tests, Young's modulus and the strength of the SS foam were 4.0 GPa and 11.2 MPa respectively, which is comparable with human cancellous bone. PMID:23623090

  3. Anticoagulant surface of 316 L stainless steel modified by surface-initiated atom transfer radical polymerization.

    PubMed

    Guo, Weihua; Zhu, Jian; Cheng, Zhenping; Zhang, Zhengbiao; Zhu, Xiulin

    2011-05-01

    Polished 316 L stainless steel (SS) was first treated with air plasma to enhance surface hydrophilicity and was subsequently allowed to react with 2-(4-chlorosulfonylphenyl)ethyltrimethoxysilane to introduce an atom transfer radical polymerization (ATRP) initiator. Accordingly, the surface-initiated atom transfer radical polymerization of polyethylene glycol methacrylate (PEGMA) was carried out on the surface of the modified SS. The grafting progress was monitored by water contact angle measurements, X-ray photoelectron spectroscopy and atomic force microscopy. The polymer thickness as a function different polymerization times was characterized using a step profiler. The anticoagulative properties of the PEGMA modified SS surface were investigated. The results showed enhanced anticoagulative to acid-citrate-dextrose (ACD) blood after grafting PEGMA on the SS surface. PMID:21528878

  4. Explosive bonding of 316L to C18150 CuCrZr alloy for ITER applications.

    SciTech Connect

    Puskar, Joseph David; Butler, Don J.; Goods, Steven Howard; Brasher, Dave G.

    2010-10-01

    Recent developments in the ITER experimental fusion reactor require that a 316L stainless steel substructure be bonded to a precipitation strengthened CuCrZr heat sink alloy, C18150. This bond defines the cooling water pressure boundary. Given the importance of this interface, a variety of experiments with fusion welding and solid-state joining techniques have been performed. Analysis of the joints includes mechanical measurements of bond strength and microstructural analysis using optical and electron microscopy techniques. A particular emphasis was placed on the mechanical properties of the CuCrZr, since it undergoes additional thermal processing and cannot be solutionized and aged hardened per standard heat treatments. It was determined that the explosion bonding, of all the techniques examined, maximized the residual mechanical strength of the CuCrZr. The bonding parameters were optimized to minimize the amount of mixing and porosity at the interface. The details of these results and the optimization will be discussed.

  5. Effects of applied potential on SCC and HE for STS 316L in seawater

    NASA Astrophysics Data System (ADS)

    Han, Min-Su; Park, Jae-Cheul; Jang, Seok-Ki; Kim, Seong-Jong

    2010-05-01

    Offshore structures that are made of austenitic stainless steels are exposed to a severe corrosion environment, with fracturing of the passive film occurring by chloride ion intrusion, stress from dynamic external forces and fatigue due to wave and tidal forces. In this paper, we report our evaluation of the durability of STS 316L with respect to stress corrosion cracking and hydrogen embrittlement in natural seawater, which was carried out via electrochemical methods and slow strain rate tests (SSRTs). The effect of hydrogen on the material was assessed using a SSRT with an applied potential of -0.95 V (versus Ag/AgCl). In addition, potentials below an applied potential of -1.2 V indicate samples that are affected by atomic and molecular hydrogen. Theoretically, the optimum corrosion protection range possible without stress corrosion cracking and hydrogen embrittlement occurring is thought to be between-0.56 and -0.9 V.

  6. Controlling the electrodeposition, morphology and structure of hydroxyapatite coating on 316L stainless steel.

    PubMed

    Thanh, Dinh Thi Mai; Nam, Pham Thi; Phuong, Nguyen Thu; Que, Le Xuan; Anh, Nguyen Van; Hoang, Thai; Lam, Tran Dai

    2013-05-01

    Hydroxyapatite (HAp) coatings were prepared on 316L stainless steel (316LSS) substrates by electrochemical deposition in the solutions containing Ca(NO3)2·4H2O and NH4H2PO4 at different electrolyte concentrations. Along with the effect of precursor concentration, the influence of temperature and H2O2 content on the morphology, structure and composition of the coating was thoroughly discussed with the help of X-ray diffraction (XRD), Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectra. The in vitro tests in simulated body fluids (SBF) were carried out and then the morphological and structural changes were estimated by SEM and electrochemical techniques (open circuit potential, polarization curves, Nyquist and Bode spectra measurements). Being simple and cost-effective, this method is advantageous for producing HAp implant materials with good properties/characteristics, aiming towards in vivo biomedical applications. PMID:23498230

  7. Parylene coatings on stainless steel 316L surface for medical applications--mechanical and protective properties.

    PubMed

    Cieślik, Monika; Kot, Marcin; Reczyński, Witold; Engvall, Klas; Rakowski, Wiesław; Kotarba, Andrzej

    2012-01-01

    The mechanical and protective properties of parylene N and C coatings (2-20 μm) on stainless steel 316L implant materials were investigated. The coatings were characterized by scanning electron and confocal microscopes, microindentation and scratch tests, whereas their protective properties were evaluated in terms of quenching metal ion release from stainless steel to simulated body fluid (Hanks solution). The obtained results revealed that for parylene C coatings, the critical load for initial cracks is 3-5 times higher and the total metal ions release is reduced 3 times more efficiently compared to parylene N. It was thus concluded that parylene C exhibits superior mechanical and protective properties for application as a micrometer coating material for stainless steel implants. PMID:23177768

  8. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    PubMed Central

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  9. Electron stimulated desorption of H 3O + from 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Cole, C. R.; Outlaw, R. A.; Champion, R. L.; Holloway, B. C.; Kelly, M. A.

    2007-02-01

    Surface ions generated by electron stimulated desorption from mass spectrometer ion source grids are frequently observed, but often misidentified. For example, in the case of mass 19, the source is often assumed to be surface fluorine, but since the metal oxide on grid surfaces has been shown to form water and hydroxides, a more compelling case can be made for the formation of hydronium. Further, fluorine is strongly electronegative, so it is rarely generated as a positive ion. A commonly used metal for ion source grids is 316L stainless steel. Thermal vacuum processing by bakeout or radiation heating from the filament typically alters the surface composition to predominantly Cr 2O 3. X-ray photoelectron spectral shoulders on the O 1s and Cr 2p 3/2 peaks can be attributed to adsorbed water and hydroxides, the intensity of which can be substantially increased by hydrogen dosing. On the other hand, the sub-peak intensities are substantially reduced by heating and/or by electron bombardment. Electron bombardment diode measurements show an initial work function increase corresponding to predominant hydrogen desorption (H 2) and a subsequent work function decrease corresponding to predominant oxygen desorption (CO). The fraction of hydroxide concentration on the surface was determined from X-ray photoelectron spectroscopy and from the deconvolution of temperature desorption spectra. Electron stimulated desorption yields from the surface show unambiguous H 3O + peaks that can be significantly increased by hydrogen dosing. Time of flight secondary ion mass spectrometry sputter yields show small signals of H 3O +, as well as its constituents (H +, O + and OH +) and a small amount of fluorine as F -, but no F + or F + complexes (HF +, etc.). An electron stimulated desorption cross-section of σ+ ˜ 1.4 × 10 -20 cm 2 was determined for H 3O + from 316L stainless steel for hydrogen residing in surface chromium hydroxide.

  10. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    PubMed

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  11. Effect of thermal exposure in helium on mechanical properties and microstructure of 316L and P91

    NASA Astrophysics Data System (ADS)

    Kunzova, Klara; Berka, Jan; Siegl, Jan; Hausild, Petr

    2016-04-01

    In this paper, the effects of high temperature exposure in air as well as in impure He on mechanical properties of 316L and P91 steels were investigated. The experimental programme was part of material design of new experimental facility - high temperature helium loop. Some of the specimens were exposed in air at 750 °C for up to 1000 h. Another set of specimens were exposed in impure helium containing 1 ppmv CO2, 2 ppmv O2, 35 ppmv CH4, 250 ppmv CO and 400 ppmv H2 at 750 °C for up to 1000 h. Metalographical analysis, tensile tests, fracture toughness and hardness tests of exposed and non-exposed specimens were carried out. After the exposure both in air and He, the ultimate tensile strength of P91 decreased significantly more than that of 316L. After the exposure in He, the fracture toughness of 316L was reduced to 60% while fracture toughness of P91 showed no significant changes. The hardness of P91 decreased with exposure time in air. The measurement of the hardness of 316L was very scattered the most probably due to the heterogeneities in microstructure, the trend was not possible to evaluate.

  12. A novel silica nanotube reinforced ionic incorporated hydroxyapatite composite coating on polypyrrole coated 316L SS for implant application.

    PubMed

    Prem Ananth, K; Joseph Nathanael, A; Jose, Sujin P; Oh, Tae Hwan; Mangalaraj, D

    2016-02-01

    An attempt has been made to deposit a novel smart ion (Sr, Zn, Mg) substituted hydroxyapatite (I-HAp) and silica nanotube (SiNTs) composite coatings on polypyrrole (PPy) coated surgical grade 316L stainless steel (316L SS) to improve its biocompatibility and corrosion resistance. The I-HAp/SiNTS/PPy bilayer coating on 316L SS was prepared by electrophoretic deposition technique. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies were carried out. These results confirmed the significant improvement of the corrosion resistance of the 316L SS alloy by the I-HAp/SiNTs/PPy bilayer composite coating. The adhesion strength and hardness test confirmed the anticipated mechanical properties of the composite. A low contact angle value revealed the hydrophilic nature. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used for the leach out analysis of the samples. Added to this, the bioactivity of the composite was analyzed by observing the apatite formation in the SBF solution for 7, 14, 21 and 28days of incubation. An enhancement of in vitro osteoblast attachment and cell viability was observed, which could lead to the optimistic orthopedic and dental applications. PMID:26652470

  13. Morphological and Mechanical Properties of Hydroxyapatite Bilayer Coatings Deposited on 316L SS by Sol-Gel Method

    NASA Astrophysics Data System (ADS)

    Sidane, Djahida; Khireddine, Hafit; Yala, Sabeha; Ziani, Salima; Bir, Fatima; Chicot, Didier

    2015-10-01

    The present paper reports on the influence of the addition of TiO2 and SiO2 oxides as sub-layer, on the morphological and mechanical properties of the hydroxyapatite (HAP) bioceramic coatings deposited on 316L stainless steel by sol-gel method in order to improve the properties of hydroxyapatite and expand its clinical application. The stability of the sols suspensions was evaluated by measuring the time dependence of the viscosity. Annealed properties of the coatings were analyzed by XPS, XRD, SEM, and EDS. The Vickers microhardness of the coatings is obtained under the same indentation load of 10 g. The hydroxyapatite coating deposited on the surface of the 316L SS substrate exhibits a porous carbonated apatitic structure. The results clearly demonstrate that HAP-TiO2 and HAP-SiO2 bilayer coatings where hydroxyapatite is deposited on the surface of TiO2- and SiO2-coated 316L SS substrate systems were highly homogeneous and uniform and show higher microhardness compared to HAP-coated 316L SS. A gap of nearly 10 pct is observed. The addition of TiO2 and SiO2 as sub-layer of a hydroxyapatite coating results in changes in surface morphology as well as an increase of the microhardness.

  14. Electrochemical and in vitro bioactivity of polypyrrole/ceramic nanocomposite coatings on 316L SS bio-implants.

    PubMed

    Madhan Kumar, A; Nagarajan, S; Ramakrishna, Suresh; Sudhagar, P; Kang, Yong Soo; Kim, Hyongbum; Gasem, Zuhair M; Rajendran, N

    2014-10-01

    The present investigation describes the versatile fabrication and characterization of a novel composite coating that consists of polypyrrole (PPy) and Nb2O5 nanoparticles. Integration of the two materials is achieved by electrochemical deposition on 316L stainless steel (SS) from an aqueous solution of oxalic acid containing pyrrole and Nb2O5 nanoparticles. Fourier transform infrared spectral (FTIR) and X-ray diffraction (XRD) studies revealed that the existence of Nb2O5 nanoparticles in PPy matrix with hexagonal structure. Surface morphological analysis showed that the presence of Nb2O5 nanoparticles strongly influenced the surface nature of the nanocomposite coated 316L SS. Micro hardness results revealed the enhanced mechanical properties of PPy nanocomposite coated 316L SS due to the addition of Nb2O5 nanoparticles. The electrochemical studies were carried out using cyclic polarization and electrochemical impedance spectroscopy (EIS) measurements. In order to evaluate the biocompatibility, contact angle measurements and in vitro characterization were performed in simulated body fluid (SBF) and on MG63 osteoblast cells. The results showed that the nanocomposite coatings exhibit superior biocompatibility and enhanced corrosion protection performance over 316L SS than pure PPy coatings. PMID:25175190

  15. Effects of Heat Treatments on Microstructure Changes in The Interface of Cu/SS316L Joint Materials

    SciTech Connect

    Xu, Q.; Yoshiie, T.; Edwards, Danny J.

    2000-09-01

    In both joints iron and chromium diffused from the stainless steel into the copper alloy, producing a narrow zone of about a 15 ?m containing FeCr precipitates and small voids. Failure in some bending tests occurred by a crack propagating through this zone in a direction parallel to the interface, indicating that the formation of these precipitates may not be conducive to good joint properties. The results of annealing experiments showed that temperatures # 673 K did not change the initial microstructure or composition of CuAl25/SS316L and CuNiBe/SS316L joints. Although there are no data from annealing experiments longer than 100 hours, it is expected that the microstructure and composition of CuAl25/SS316L and CuNiBe/SS316L are stable under the thermal operating conditions of fusion reactors. However, irradiation may lead to significant changes because of radiation-enhanced segregation, precipitation or dissolution near and at the interface that could alter the properties. In addition, the preexisting voids near the interface of the joints may coarsen under irradiation and enhance the sensitivity of joints to failure. Given the uncertainties in the response to irradiation, neutron irradiation experiments should be performed at appropriate temperatures to investigate the response of the different materials.

  16. Comparison of Strength and Serration at Cryogenic Temperatures among 304L, 316L and 310S Steels

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Yuri, T.; Fujii, H.; Ohmiya, S.; Onishi, T.; Weiss, K. P.

    2008-03-01

    Tensile tests of 310S steel were performed at temperatures below 300 K and the yield strength and deformation behavior were compared with those of 304L and 316L steels. Computer simulations were also carried out to graph stress-elongation curves in order to discuss the effects of martensitic transformations induced during deformation on their strengths and deformation behavior at low temperatures. Tensile tests showed that yield strength of 310S steel is highest and that of 304L is lowest. The differences in yield strengths between 316L and 310S steels and between 304L and 316L steels are larger than those expected from the differences in solid solution strengthening. This can be explained by the effect of the strain through γ to ɛ martensitic transformation induced by elastic stress in 304L and 316L steels. The strength level and the shape of stress-elongation curves at cryogenic temperatures excluding serration can be qualitatively revealed by simulation when higher strength of ɛ phase comparing to α' phase and the window effect of α' were considered simultaneously. In liquid hydrogen, the three steels exhibit large serrations on the stress-elongation curves after the deformation near to the ultimate stress, while the curves are smooth before the onset of the serration. Such serrations in liquid hydrogen could not be revealed by simulation.

  17. The influence of surface condition on the localized corrosion of 316L stainless steel orthopaedic implants.

    PubMed

    Beddoes, J; Bucci, K

    1999-07-01

    The localized corrosion of austenitic stainless steel 316L intended for use as orthopaedic implants is determined as a function of the surface condition and metallurgical state. From the examination of samples exposed to a ferric chloride solution, at both 22 and 37 degrees C, the independent contribution of crevice and pitting corrosion to localized corrosion is determined. Both forms of localized corrosion occur to a greater extent at the higher temperature. The results indicate that weight loss measurements may not be sufficient to determine the extent of crevice corrosion separately from the influence of pitting corrosion. More importantly, the surface conditions required for the best resistance to crevice or pitting corrosion differ. Electropolished surfaces provide the best resistance to crevice corrosion, while "bead blasted" surfaces provide the best resistance to pitting corrosion. The implication of this result in terms of the serviceability as orthopaedic implants is discussed. The current results indicate the cold-worked state exhibits improved resistance to pitting corrosion. However, the influence of the metallurgical state could not be separated from a possible compositional effect. PMID:15348123

  18. Electrophoretic deposition of bioactive glass coating on 316L stainless steel and electrochemical behavior study

    NASA Astrophysics Data System (ADS)

    Mehdipour, Mehrad; Afshar, Abdollah; Mohebali, Milad

    2012-10-01

    In this research, submicron bioactive glass (BG) particles were synthesized by a sol-gel process and were then coated on a 316L stainless steel substrate using an electrophoretic deposition (EPD) technique. Stable suspension of bioactive glass powders in ethanol solvent was prepared by addition of triethanol amine (TEA), which increased zeta potential from 16.5 ± 1.6 to 20.3 ± 1.4 (mv). Thickness, structure and electrochemical behavior of the coating were characterized. SEM studies showed that increasing EPD voltage leads to a coating with more agglomerated particles, augmented porosity and micro cracks. The results of Fourier transformed infrared (FTIR) spectroscopy revealed the adsorption of TEA via methyl and amid groups on bioactive glass particles. Presence of bioactive glass coating reduced corrosion current density (icorr) and shifted corrosion potential (Ecorr) toward more noble values in artificial saliva at room temperature. Percent porosity of the coating measured by potentiodynamic polarization technique increased as EPD voltage was raised. The results of impedance spectroscopic studies demonstrated that the coating acts as a barrier layer in artificial saliva.

  19. Microbiological test results using three urine pretreatment regimes with 316L stainless steel

    NASA Technical Reports Server (NTRS)

    Huff, Timothy L.

    1993-01-01

    Three urine pretreatments, (1) Oxone (Dupont) and sulfuric acid, (2) sodium hypochlorite and sulfuric acid, (3) and ozone, were studied for their ability to reduce microbial levels in urine and minimize surface attachment to 316L stainless steel coupons. Urine samples inoculated with Bacillus insolitus and a filamentous mold, organisms previously recovered from the vapor compression distillation subsystem of NASA Space Station Freedom water recovery test were tested in glass corrosion cells containing base or weld metal coupons. Microbial levels, changes in pH, color, turbidity, and odor of the fluid were monitored over the course of the 21-day test. Specimen surfaces were examined by scanning electron microscopy at completion of the test for microbial attachment. Ozonated urine samples were less turbid and had lower microbial levels than controls or samples receiving other pretreatments. Base metal coupons receiving pretreatment were relatively free of attached bacteria. However, well-developed biofilms were found in the heat-affected regions of welded coupons receiving Oxone and hypochlorite pretreatments. Few bacteria were observed in the same regions of the ozone pretreatment sample.

  20. Structural and magnetic characterization of plasma ion nitrided layer on 316L stainless steel alloy

    NASA Astrophysics Data System (ADS)

    Öztürk, O.; Okur, S.; Riviere, J. P.

    2009-05-01

    In this study, an FeCrNi alloy (316L stainless steel disc) was nitrided in a low-pressure R.F. plasma at 430 °C for 72 min under a gas mixture of 60% N2-40% H2. Structural, compositional and magnetic properties of the plasma nitrided layer was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM) and magnetic force microscopy (MFM). The magnetic behaviour of the nitrided layer was also investigated with a vibrating sample magnetometer (VSM). Combined X-ray diffraction, cross-sectional SEM, AFM and MFM, as well as VSM analyses provide strong evidence for the formation of the γN phase, [γN-(Fe, Cr, Ni)], with mainly ferromagnetic characteristics. The uniform nature of the γN layer is clearly demonstrated by the XRD, cross-sectional SEM and AFM analyses. Based on the AFM and SEM data, the thickness of the γN layer is found to be ∼6 μm. According to the MFM and VSM analyses, ferromagnetism in the γN layer is revealed by the observation of stripe domain structures and the hysteresis loops. The cross-sectional MFM results demonstrate the ferromagnetic γN phase distributed across the plasma nitrided layer. The MFM images show variation in the size and form of the magnetic domains from one grain to another.

  1. Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

    NASA Astrophysics Data System (ADS)

    Ahmadi, E.; Ebrahimi, A. R.

    2015-02-01

    The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

  2. Fabrication of low-cost, cementless femoral stem 316L stainless steel using investment casting technique.

    PubMed

    Baharuddin, Mohd Yusof; Salleh, Sh-Hussain; Suhasril, Andril Arafat; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Omar, Mohd Afian; Abd Kader, Ab Saman; Mohd Noor, Alias; A Harris, Arief Ruhullah; Abdul Majid, Norazman

    2014-07-01

    Total hip arthroplasty is a flourishing orthopedic surgery, generating billions of dollars of revenue. The cost associated with the fabrication of implants has been increasing year by year, and this phenomenon has burdened the patient with extra charges. Consequently, this study will focus on designing an accurate implant via implementing the reverse engineering of three-dimensional morphological study based on a particular population. By using finite element analysis, this study will assist to predict the outcome and could become a useful tool for preclinical testing of newly designed implants. A prototype is then fabricated using 316L stainless steel by applying investment casting techniques that reduce manufacturing cost without jeopardizing implant quality. The finite element analysis showed that the maximum von Mises stress was 66.88 MPa proximally with a safety factor of 2.39 against endosteal fracture, and micromotion was 4.73 μm, which promotes osseointegration. This method offers a fabrication process of cementless femoral stems with lower cost, subsequently helping patients, particularly those from nondeveloped countries. PMID:24404766

  3. Dynamic Mechanical Response of Biomedical 316L Stainless Steel as Function of Strain Rate and Temperature

    PubMed Central

    Lee, Woei-Shyan; Chen, Tao-Hsing; Lin, Chi-Feng; Luo, Wen-Zhen

    2011-01-01

    A split Hopkinson pressure bar is used to investigate the dynamic mechanical properties of biomedical 316L stainless steel under strain rates ranging from 1 × 103 s−1 to 5 × 103 s−1 and temperatures between 25°C and 800°C. The results indicate that the flow stress, work-hardening rate, strain rate sensitivity, and thermal activation energy are all significantly dependent on the strain, strain rate, and temperature. For a constant temperature, the flow stress, work-hardening rate, and strain rate sensitivity increase with increasing strain rate, while the thermal activation energy decreases. Catastrophic failure occurs only for the specimens deformed at a strain rate of 5 × 103 s−1 and temperatures of 25°C or 200°C. Scanning electron microscopy observations show that the specimens fracture in a ductile shear mode. Optical microscopy analyses reveal that the number of slip bands within the grains increases with an increasing strain rate. Moreover, a dynamic recrystallisation of the deformed microstructure is observed in the specimens tested at the highest temperature of 800°C. PMID:22216015

  4. Thermally Driven Stability of Octadecylphosphonic Acid Thin Films Grown on SS316L

    PubMed Central

    Lim, Min Soo; Smiley, Katelyn J.; Gawalt, Ellen S.

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF and water flushes while untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a three hour period while the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  5. Rolling of 316L Stainless Steel with Rough Rolls to Potentially Obtain Superficial Nanograins

    NASA Astrophysics Data System (ADS)

    Camurri, Carlos; Gallegos, Alejo; Carrasco, Claudia

    2014-06-01

    316L stainless steel plates of 5-mm thickness, normalized at 900 °C, were cold rolled with different reductions and number of passes using rolls with three different surface roughnesses: grain heights of 0.17 and 0.33 mm and rhomboid-shaped grains of 1.5-mm height. Subsequently, the rolled samples were annealed at 275 °C for 1 h in an effort to achieve superficial nanograins. The plates laminated using low-roughness rolls had continuous superficial microcrystallization when they were rolled for at least 26 passes. For samples made with rougher rolls, the recrystallized superficial grains formed on the surface (sized ~10-15 μm) were smaller than those below the surface; this behavior was caused by the major deformation induced by repeated indentations. The superficial recrystallization of the sample also tended to be more continuous for higher number of passes; micrographs of the penetration profiles of indentation in the samples rolled with high-roughness rolls revealed that a sample rolled 24 times had not yet reached the steady surface topology. As a conclusion, in order to successfully form superficial nanograins, very low-roughness rolls must be used as well as a small absolute reduction per pass, followed by annealing. These rolling conditions generate a continuous field of highly superficial deformations, which act as nucleation centers for nanograins during annealing.

  6. An in vitro investigation of the anodic polarization and capacitance behavior of 316-L stainless steel.

    PubMed

    Sutow, E J; Pollack, S R; Korostoff, E

    1976-09-01

    Determinations were made of how the corrosion-resistant properties of the passive film on 316-L stainless steel are influenced by the material's mechanical and surface states, and the variable pH and PO2 conditions of the interstitial fluid. Cold-rolled and annealed specimens were surface-prepared, commercially and in the laboratory, respectively, as if for orthopedic implantation. Passive film behavior was studied by the anodic polarization and pulse-potentiostatic capacitance methods. The pH and PO2 of the Ringer's test solution were varied to include interstitial fluid values occurring postoperatively and onto recovery. The anodic polarization behavior of all specimens was found to be pH- and PO2-independent. Breakdown potentials of annealed specimens were 800-950 mV (SCE), in contrast to previously reported values of approximately 350 mV. This substantial increase is related to the influence of surface preparation and, in particular, to the optimization of electropolishing time which acts to produce a microscopically smooth surface, free of debris and disarrayed material. Capacitance behavior of annealed material for potentials greater than 400 mV was consistent with a model involving the entry of chloride and metal ions (mostly Fe) into the passive film. This entry is related to the onset of pitting. PMID:10307

  7. Thermally driven stability of octadecylphosphonic acid thin films grown on SS316L.

    PubMed

    Lim, Min Soo; Smiley, Katelyn J; Gawalt, Ellen S

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF, and water flushes, whereas untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a 3-hour period, whereas the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  8. Reduced graphene oxide growth on 316L stainless steel for medical applications

    NASA Astrophysics Data System (ADS)

    Cardenas, L.; MacLeod, J.; Lipton-Duffin, J.; Seifu, D. G.; Popescu, F.; Siaj, M.; Mantovani, D.; Rosei, F.

    2014-07-01

    We report a new method for the growth of reduced graphene oxide (rGO) on the 316L alloy of stainless steel (SS) and its relevance for biomedical applications. We demonstrate that electrochemical etching increases the concentration of metallic species on the surface and enables the growth of rGO. This result is supported through a combination of Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), scanning electron microscopy (SEM), density functional theory (DFT) calculations and static water contact angle measurements. Raman spectroscopy identifies the G and D bands for oxidized species of graphene at 1595 cm-1 and 1350 cm-1, respectively, and gives an ID/IG ratio of 1.2, indicating a moderate degree of oxidation. XPS shows -OH and -COOH groups in the rGO stoichiometry and static contact angle measurements confirm the wettability of rGO. SEM and AFM measurements were performed on different substrates before and after coronene treatment to confirm rGO growth. Cell viability studies reveal that these rGO coatings do not have toxic effects on mammalian cells, making this material suitable for biomedical and biotechnological applications.

  9. Computaional Modeling of the Stability of Crevice Corrosion of Wetted SS316L

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2006-04-17

    The stability of localized corrosion sites on SS 316L exposed to atmospheric conditions was studied computationally. The localized corrosion system was decoupled computationally by considering the wetted cathode and the crevice anode separately and linking them via a constant potential boundary condition at the mouth of the crevice. The potential of interest for stability was the repassivation potential. The limitations on the ability of the cathode that are inherent due to the restricted geometry were assessed in terms of the dependence on physical and electrochemical parameters. Physical parameters studied include temperature, electrolyte layer thickness, solution conductivity, and the size of the cathode, as well as the crevice gap for the anode. The current demand of the crevice was determined considering a constant crevice solution composition that simulates the critical crevice solution as described in the literature. An analysis of variance showed that the solution conductivity and the length of the cathode were the most important parameters in determining the total cathodic current capacity of the external surface. A semi-analytical equation was derived for the total current from a restricted geometry held at a constant potential at one end. The equation was able to reproduce all the model computation results both for the wetted external cathode and the crevice and give good explanation on the effects of physicochemical and kinetic parameters.

  10. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    PubMed

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. PMID:27127032

  11. The influence of electropolishing on the corrosion resistance of 316L stainless steel.

    PubMed

    Sutow, E J

    1980-09-01

    A study was conducted which examined the influence of electropolishing on the corrosion resistance of a cold rolled 316L stainless steel. Test specimens were surface prepared to a final mechanical finish of wetted 600 grit SiC paper, prior to electropolishing. An o-H3PO4/Glycerol/H2O electropolishing solution was employed for times of 15, 20, and 25 min. Control specimens were surface prepared only to the final mechanical finish. Anodic polarization tests were performed in a deaerated Ringer's solution (37 degrees C) which was acidified to pH 1, with HCl. The electropolished specimens demonstrated increased corrosion resistance, when compared to the control specimens. This was evidenced for the former by more anodic corrosion and breakdown potentials, and the absence of a dissolution peak which was observed for the control specimens at the initial polarization potentials. Surface hardness measurements indicated that this increase in corrosion resistance was produced, in part, by the removal of the cold worked surface layer produced by the mechanical finish. In terms of increasing corrosion resistance, no optimum electropolishing time was found within the 15-25 min treatment period. PMID:7349665

  12. Structural, electrical and magnetic measurements on oxide layers grown on 316L exposed to liquid lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Hosemann, Peter; Hofer, Christian; Hlawacek, Gregor; Li, Ning; Maloy, Stuart A.; Teichert, Christian

    2012-02-01

    Fast reactors and spallation neutron sources may use lead-bismuth eutectic (LBE) as a coolant. Its physical, chemical, and irradiation properties make it a safe coolant compared to Na cooled designs. However, LBE is a corrosive medium for most steels and container materials. The present study was performed to evaluate the corrosion behavior of the austenitic steel 316L (in two different delivery states). Detailed atomic force microscopy, magnetic force microscopy, conductive atomic force microscopy, and scanning transmission electron microscopy analyses have been performed on the oxide layers to get a better understanding of the corrosion and oxidation mechanisms of austenitic and ferritic/martensitic stainless steel exposed to LBE. The oxide scale formed on the annealed 316L material consisted of multiple layers with different compositions, structures, and properties. The innermost oxide layer maintained the grain structure of what used to be the bulk steel material and shows two phases, while the outermost oxide layer possessed a columnar grain structure.

  13. Effect of ITER components manufacturing cycle on the irradiation behaviour of 316L(N)-IG steel

    NASA Astrophysics Data System (ADS)

    Rodchenkov, B. S.; Prokhorov, V. I.; Makarov, O. Yu; Shamardin, V. K.; Kalinin, G. M.; Strebkov, Yu. S.; Golosov, O. A.

    2000-12-01

    The main options for the manufacturing of high heat flux (HHF) components is hot isostatic pressing (HIP) using either solid pieces or powder. There was no database on the radiation behaviour of these materials, and in particular stainless steel (SS) 316L(N)-IG with ITER components manufacturing thermal cycle. Irradiation of wrought steel, powder-HIP, solid-HIP and HIPed joints has been performed within the framework of an ITER task. Specimens cut from 316L(N)-IG plate, HIP products, and solid-HIP joints were irradiated in the SM-3 reactor in Dimitrovgrad up to 4 and 10 dpa at 175°C and 265°C. The paper describes the results of post-irradiation tensile and fracture toughness tests.

  14. Microstructural evolution and hardness changes in the interface of Cu/316L joint materials under aging and ion irradiation

    NASA Astrophysics Data System (ADS)

    Xu, Q.; Yoshiie, T.; Muroga, T.; Yoshida, N.; Iwai, T.; Edwards, D. J.

    2004-08-01

    The effects of aging and ion irradiation on microstructure stability and hardness change in the joint materials of CuNiBe/316L and CuAl25/316L have been investigated in the present study. The aging at 673 K for 1000 h or Ni ion irradiation at 573 and 673 K to 10 dpa did not promote the interdiffusion and void swelling at the interface. The hardness in both Cu alloys and stainless steel was increased by irradiation, however, it was decreased by aging except for CuNiBe alloy. The hardness change in CuNiBe alloy was larger than that in CuAl25 alloy. The hardness changes would have a significant effect on the mechanical properties of joint materials.

  15. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    SciTech Connect

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Toplosky, V. J.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ohmiya, S.; Ishio, K.; Nakajima, H.; Takano, K.; Mitterbacher, H.; Gigante, P.

    2006-03-31

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  16. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY CHROME (VI) REDUCTANT SOLUTION USING 304 AND 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN JB; WYRAS RB

    2007-10-08

    This report documents the laboratory testing and analyses as directed under the test plan, RPP PLAN-34065, and documented in laboratory notebooks HNF 2742 and HNF-N-473-1. The purpose of this study was to evaluate and compare the electrochemical corrosion and pitting susceptibility of the 304 and 316L stainless steel in the acidified reducing solution that will be contained in either the secondary waste receiving tank or concentrate tank.

  17. Pitting corrosion behavior of 316L stainless steel in the media of sulphate-reducing and iron-oxidizing bacteria

    SciTech Connect

    Xu Congmin; Zhang Yaoheng; Cheng Guangxu Zhu Wensheng

    2008-03-15

    Pitting corrosion behavior of 316L SS was investigated in the presence of aerobic and anaerobic bacteria isolated from cooling water system in oil refinery using polarization measurement, electrochemical impedance spectroscopy, scanning electron microscopy examinations and energy dispersive spectrum analysis. The results show the corrosion potential (E{sub corr}), pitting potential (E{sub pit}) and polarization resistance (R{sub P}) of 316L SS had a distinct decrease in the presence of bacteria, in comparison with those observed in the sterile medium for the same exposure time interval. Micrometer-scale pitting was observed on the 316L SS surface in the presence of bacteria. The combination of SRB and IOB demonstrated higher corrosion rates than SRB or IOB alone. The synergy of 0.01 M NaCl + SRB + IOB yielded the highest corrosion rate. The synergies between the metal surface, abiotic corrosion products, chloride anion, and bacterial cells and their metabolic products increased the corrosion damage degree of the passive film and accelerated pitting propagation.

  18. The high temperature three point bend testing of proton irradiated 316L stainless steel and Mod 9Cr 1Mo

    NASA Astrophysics Data System (ADS)

    Maloy, Stuart A.; Zubelewicz, A.; Romero, T.; James, M. R.; Sommer, W. F.; Dai, Y.

    2005-08-01

    The predicted operating conditions for a lead-bismuth eutectic target to be used in an accelerator driven system for the Advanced Fuel Cycle Initiative span a temperature range of 300-600 °C while being irradiated by a high energy (˜600 MeV) proton beam. Such spallation conditions lead to high displacement rates coupled with high accumulation rates of helium and hydrogen up to 150 appm/dpa. Some candidate materials for these applications include Mod9Cr-1Mo and 316L stainless steel. To investigate the effect of irradiation on these materials, the mechanical properties are being measured through three point bend testing on Mod 9Cr-1Mo and 316L at 25, 250, 350 and 500 °C after irradiation in a high energy proton beam (500-800 MeV) to a dose of 9.8 dpa at temperatures from 200 to 320 °C. By comparing measurements made in bending to tensile measurements measured on identically irradiated materials, a measurement of 0.2% offset yield stress was obtained from 0.05% offset yield stress measured in three point bend testing. Yield stress increased by more than a factor of two after irradiation to 9.8 dpa. Observation of the outer fiber surface of 316L showed very localized deformation when tested after irradiation at 70 °C and deformation on multiple slip systems when tested after irradiation at 250-320 °C.

  19. Emissivity calibration for temperature measurement using infrared thermography in orthogonal cutting of 316L and 100Cr6 grinding

    NASA Astrophysics Data System (ADS)

    Valiorgue, Frédéric; Brosse, Alexandre; Rech, Joël; Hamdi, Hédi; Bergheau, Jean Michel

    2011-01-01

    Material removal operations such as turning or grinding are prone to generate very high temperatures at the tool/chip and tool/workpiece interfaces. These phenomena are involved in studies concerning tools or workpieces, and their estimation is a key point for predicting damages. Temperature elevation is the main cause in workpieces worsening because it generates residual stresses and metallurgical modifications. It is also linked to the tools wear because of the thermal fatigue phenomena and the thermally activated diffusion process. In this paper, a first attempt to measure the temperature fields during 316L orthogonal cutting and 100Cr6 grinding is presented and can be divided in three parts. In the first part the physics of temperature measurement using infrared thermography are presented. Then, the calibration of the infrared camera is realized and allows to obtain of the emissivity curves of 316L and 100Cr6 steels. To do so, an experimental device has been set up to reproduce the luminance recording conditions encountered during the machining operations. The last step is the computation of all the experimental data to obtain the temperature fields from the recorded luminance and the 316L and 100Cr6 emissivity curve. At last, temperature level measured is compared to those presented in the bibliography.

  20. Repassivation behavior of 316L stainless steel in borate buffer solution: Kinetics analysis of anodic dissolution and film formation

    NASA Astrophysics Data System (ADS)

    Xu, Haisong; Sun, Dongbai; Yu, Hongying

    2015-12-01

    The repassivation behavior of metals or alloys after oxide film damage determines the development of local corrosion and corrosion resistance. In this work, the repassivation kinetics of 316L stainless steel (316L SS) are investigated in borate buffer solution (pH 9.1) by using the abrading electrode technique. The current densities flowing from bare 316L SS surface are measured by potentiostatic method and analyzed to characterize repassivation kinetics. The initial stages of current decay (t < 500 ms) are discussed according to a film growth model, which describes the initial current transient should be divided into substrate dissolution current and passive film formation current based on Avrami kinetics. Then the two independent components are analyzed individually. The film formation rate and the thickness of film are compared in different applied potential. It is shown that anodic dissolution dominates the repassivation for a short time during the early times, and a higher applied potential will promote the anodic dissolution of metal. The film growth rate increases slightly with increasing in potential. Correspondingly, increase in applied potential from 0 VSCE to 0.8 VSCE results in thicker monolayer, which covers the whole bare surface at the time of θ = 1. The electric field strengths through the thin passive film could reach 3.97 × 106 V cm-1.

  1. COMPUTATIONAL MODELING OF CATHODIC LIMITATIONS ON LOCALIZED CORROSION OF WETTED SS 316L, AT ROOM TEMPERATURE

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    The ability of a SS316L surface wetted with a thin electrolyte layer to serve as an effective cathode for an active localized corrosion site was studied computationally. The dependence of the total net cathodic current, I{sub net}, supplied at the repassivation potential E{sub rp} (of the anodic crevice) on relevant physical parameters including water layer thickness (WL), chloride concentration ([Cl{sup -}]) and length of cathode (Lc) were investigated using a three-level, full factorial design. The effects of kinetic parameters including the exchange current density (i{sub o,c}) and Tafel slope ({beta}{sub c}) of oxygen reduction, the anodic passive current density (i{sub p}) (on the cathodic surface), and E{sub rp} were studied as well using three-level full factorial designs of [Cl{sup -}] and Lc with a fixed WL of 25 {micro}m. The study found that all the three parameters WL, [Cl{sup -}] and Lc as well as the interactions of Lc x WL and Lc x [Cl{sup -}] had significant impact on I{sub net}. A five-factor regression equation was obtained which fits the computation results reasonably well, but demonstrated that interactions are more complicated than can be explained with a simple linear model. Significant effects on I{sub net} were found upon varying either i{sub o,c}, {beta}{sub c}, or E{sub rp}, whereas i{sub p} in the studied range was found to have little impact. It was observed that I{sub net} asymptotically approached maximum values (I{sub max}) when Lc increased to critical minimum values. I{sub max} can be used to determine the stability of coupled localized corrosion and the critical Lc provides important information for experimental design and corrosion protection.

  2. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    NASA Astrophysics Data System (ADS)

    Shoja-Razavi, Reza

    2016-07-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  3. The effect of hydrogen peroxide on uranium oxide films on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Wilbraham, Richard J.; Boxall, Colin; Goddard, David T.; Taylor, Robin J.; Woodbury, Simon E.

    2015-09-01

    For the first time the effect of hydrogen peroxide on the dissolution of electrodeposited uranium oxide films on 316L stainless steel planchets (acting as simulant uranium-contaminated metal surfaces) has been studied. Analysis of the H2O2-mediated film dissolution processes via open circuit potentiometry, alpha counting and SEM/EDX imaging has shown that in near-neutral solutions of pH 6.1 and at [H2O2] ⩽ 100 μmol dm-3 the electrodeposited uranium oxide layer is freely dissolving, the associated rate of film dissolution being significantly increased over leaching of similar films in pH 6.1 peroxide-free water. At H2O2 concentrations between 1 mmol dm-3 and 0.1 mol dm-3, formation of an insoluble studtite product layer occurs at the surface of the uranium oxide film. In analogy to corrosion processes on common metal substrates such as steel, the studtite layer effectively passivates the underlying uranium oxide layer against subsequent dissolution. Finally, at [H2O2] > 0.1 mol dm-3 the uranium oxide film, again in analogy to common corrosion processes, behaves as if in a transpassive state and begins to dissolve. This transition from passive to transpassive behaviour in the effect of peroxide concentration on UO2 films has not hitherto been observed or explored, either in terms of corrosion processes or otherwise. Through consideration of thermodynamic solubility product and complex formation constant data, we attribute the transition to the formation of soluble uranyl-peroxide complexes under mildly alkaline, high [H2O2] conditions - a conclusion that has implications for the design of both acid minimal, metal ion oxidant-free decontamination strategies with low secondary waste arisings, and single step processes for spent nuclear fuel dissolution such as the Carbonate-based Oxidative Leaching (COL) process.

  4. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    NASA Astrophysics Data System (ADS)

    Shoja-Razavi, Reza

    2016-05-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  5. Nanohardness, corrosion and protein adsorption properties of CuAlO2 films deposited on 316L stainless steel for biomedical applications

    NASA Astrophysics Data System (ADS)

    Chang, Shih-Hang; Chen, Jian-Zhang; Hsiao, Sou-Hui; Lin, Guan-Wei

    2014-01-01

    This study preliminarily assesses the biomedical applications of CuAlO2 coatings according to nanoindentation, electrochemical, and protein adsorption tests. Nanoindentation results revealed that the surface hardness of 316L stainless steel increased markedly after coating with CuAlO2 films. Electrochemical tests of corrosion potential, breakdown potential, and corrosion current density showed that the corrosion resistance properties of 316L stainless steel are considerably improved by CuAlO2 coatings. Bicinchoninic acid (BCA) protein assay results revealed that the protein adsorption behavior of 316L stainless steel did not exhibit notable differences with or without CuAlO2 coatings. A CuAlO2 coating of 100 nm thickness improved the surface nanohardness and corrosion resistance ability of 316L stainless steel. CuAlO2 is a potential candidate for biomaterial coating applications, particularly for surface modification of fine, delicate implants.

  6. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  7. Corrosion behavior of austenitic steels 1.4970, 316L and 1.4571 in flowing LBE at 450 and 550 °C with 10-7 mass% dissolved oxygen

    NASA Astrophysics Data System (ADS)

    Tsisar, Valentyn; Schroer, Carsten; Wedemeyer, Olaf; Skrypnik, Aleksandr; Konys, Jürgen

    2014-11-01

    Corrosion behavior of austenitic steels 1.4571, 1.4970 and 316L was investigated in flowing oxygen-controlled LBE (2 m/s, 10-7 mass% O) at 450 and 550 °C for up to 8766 and 2011 h, respectively. The corrosion modes and material loss were analyzed qualitatively and quantitatively. Steels underwent both oxidation accompanied by formation of a thin (⩽0.5 μm) Cr-based oxide film and selective leaching of Ni and Cr that resulted in formation of a layer-type ferrite zone and deeper local damages with pit-type appearance both penetrated by Bi and Pb. The corrosion loss increases with time and temperature providing that the oxygen content is constant (10-7 mass%). Detailed quantitative analyses of corrosion loss showed that at 450 °C metal recession of steels ranged from 4 to 27 μm after 8766 h. Maximum depth of local attack reached 114, 183 and 210 μm for 1.4571, 1.4970 and 316L steels, respectively. At 550 °C metal recession ranged from 23 to 60 μm after 2011 h that correlates well with thickness of ferrite layer formed. The maximum depth of local attack reached 587, 207 and 158 μm for 1.4571, 1.4970 and 316L steels, respectively. The effect of composition, surface state and bulk micro-structure on the corrosion response of steels is discussed. The results are compared with those obtained in LBE with higher oxygen concentration, i.e., 10-6 mass% O.

  8. Role of environmental variables on the stress corrosion cracking of sensitized AISI type 304 stainless steel (SS304) in thiosulfate solutions

    NASA Astrophysics Data System (ADS)

    Roychowdhury, S.; Ghosal, S. K.; de, P. K.

    2004-10-01

    The stress corrosion cracking (SCC) behavior of sensitized AISI type 304 stainless steel (SS304) has been studied in dilute thiosulfate solutions as a function of thiosulfate concentrations and applied potentials. The susceptibility to SCC was observed to increase with thiosulfate concentrations and applied potentials. The addition of boric acid produced the reverse effect. A critical potential was found to exist, below which no SCC took place. Potential fluctuations, as recorded in the tests under open circuit conditions, appeared to be correlated with crack initiation and propagation during SCC. Current fluctuations observed in the controlled potential tests also gave indications of crack nucleation; however, at higher applied potentials such fluctuations were absent. The formation and presence of martensite in the specimens seemed to have a minor role in the overall SCC process. The aggressiveness of the thiosulfate concentration was also an important factor in determining the degree of susceptibility to SCC. The results obtained in the slow strain rate tests under open circuit as well as under potential-controlled conditions suggested a film ruptureanodic dissolution type of mechanism operative during SCC of sensitized SS304 in thiosulfate solutions.

  9. Comparative study of mechanical properties of 316L stainless steel between traditional production methods and selective laser melting

    NASA Astrophysics Data System (ADS)

    Lackey, Alton Dale

    Additive manufacturing, also known as 3D printing, is a technology which has recently seen expanding use, as well as expansion of the materials and methods able to be used. This thesis looks at the comparison of mechanical properties of 316L stainless steel manufactured by both traditional methods and selective laser melting found by tensile testing. The traditional method used here involved cold rolled 316L steel being machined to the desired part geometry. Selective laser melting used additive manufacturing to produce the parts from powdered 316L stainless steel, doing so in two different build orientations, flat and on edge with regards to the build plate. Solid test specimens, as well as specimens containing a circular stress concentration in the center of the parts, were manufactured and tensile tested. The tensile tests of the specimens were used to find the mechanical properties of the material; including yield strength, ultimate tensile strength (UTS), and Young's modulus of elasticity; where statistical analyses were performed to determine if the different manufacturing processes caused significant differences in the mechanical properties of the material. These analysis consisting of f-tests, to test for variance, and t-test, testing for significant difference of means. Through this study it was found that there were statistically significant differences existing between the mechanical properties of selective laser melting, and its orientations, and cold roll forming of production of parts. Even with a statistical difference, it was found that the results were reasonably close between flat oriented SLM parts and purchased parts. So it can be concluded that, with regards to strength, SLM methods produce parts similar to traditional production methods.

  10. One-dimensional migration of interstitial clusters in SUS316L and its model alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Satoh, Y.; Abe, H.; Matsukawa, Y.; Matsunaga, T.; Kano, S.; Arai, S.; Yamamoto, Y.; Tanaka, N.

    2015-05-01

    For self-interstitial atom (SIA) clusters in various concentrated alloys, one-dimensional (1D) migration is induced by electron irradiation around 300 K. But at elevated temperatures, the 1D migration frequency decreases to less than one-tenth of that around 300 K in iron-based bcc alloys. In this study, we examined mechanisms of 1D migration at elevated temperatures using in situ observation of SUS316L and its model alloys with high-voltage electron microscopy. First, for elevated temperatures, we examined the effects of annealing and short-term electron irradiation of SIA clusters on their subsequent 1D migration. In annealed SUS316L, 1D migration was suppressed and then recovered by prolonged irradiation at 300 K. In high-purity model alloy Fe-18Cr-13Ni, annealing or irradiation had no effect. Addition of carbon or oxygen to the model alloy suppressed 1D migration after annealing. Manganese and silicon did not suppress 1D migration after annealing but after short-term electron irradiation. The suppression was attributable to the pinning of SIA clusters by segregated solute elements, and the recovery was to the dissolution of the segregation by interatomic mixing under electron irradiation. Next, we examined 1D migration of SIA clusters in SUS316L under continuous electron irradiation at elevated temperatures. The 1D migration frequency at 673 K was proportional to the irradiation intensity. It was as high as half of that at 300 K. We proposed that 1D migration is controlled by the competition of two effects: induction of 1D migration by interatomic mixing and suppression by solute segregation.

  11. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Yoo, Seung Chang; Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik; Kim, Ji Hyun

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water.

  12. Improving the oxidation resistance of 316L stainless steel in simulated pressurized water reactor primary water by electropolishing treatment

    NASA Astrophysics Data System (ADS)

    Han, Guangdong; Lu, Zhanpeng; Ru, Xiangkun; Chen, Junjie; Xiao, Qian; Tian, Yongwu

    2015-12-01

    The oxidation behavior of 316L stainless steel specimens after emery paper grounding, mechanical polishing, and electropolishing were investigated in simulated pressurized water reactor primary water at 310 °C for 120 and 500 h. Electropolishing afforded improved oxidation resistance especially during the early immersion stages. Duplex oxide films comprising a coarse Fe-rich outer layer and a fine Cr-rich inner layer formed on all specimens after 500 h of immersion. Only a compact layer was observed on the electropolished specimen after 120 h of immersion. The enrichment of chromium in the electropolished layer contributed to the passivity and protectiveness of the specimen.

  13. Measurement methods for surface oxides on SUS 316L in simulated light water reactor coolant environments using synchrotron XRD and XRF

    NASA Astrophysics Data System (ADS)

    Watanabe, Masashi; Yonezawa, Toshio; Shobu, Takahisa; Shoji, Tetsuo

    2013-03-01

    Synchrotron X-ray diffraction (XRD) and X-ray fluorescent (XRF) measurement techniques have been used for non-destructive characterization of surface oxide films on Type 316L austenitic stainless steels that were exposed to simulated primary water environments of pressurized water reactors (PWR) and boiling water reactors (BWR). The layer structures of the surface spinel oxides were revealed ex situ after oxidation by measurements made as a function of depth. The layer structure of spinel oxides formed in simulated PWR primary water should normally be different from that formed in simulated BWR water. After oxidation in the simulated BWR environment, the spinel oxide was observed to contain NiFe2O4 at shallow depths, and FeCr2O4 and Fe3O4 at deeper depths. By contrast, after oxidation in the simulated PWR primary water environment, a Fe3O4 type spinel was observed near the surface and FeCr2O4 type spinel near the interface with the metal substrate. Furthermore, by in situ measurements during oxidation in the simulated BWR environment, it was also demonstrated that the ratio between spinel and hematite Fe2O3 can be changed depending on the water condition such as BWR normal water chemistry or BWR hydrogen water chemistry.

  14. The Effect of Surface Roughness on the Corrosion Properties of Type AISI 304 Stainless Steel in Diluted NaCl and Urban Rain Solution

    NASA Astrophysics Data System (ADS)

    Leban, Mirjam Bajt; Mikyška, Črt; Kosec, Tadeja; Markoli, Boštjan; Kovač, Janez

    2014-05-01

    Due to their good corrosion resistance, favorable mechanical properties, and reasonable price regarding their excellent properties, austenitic stainless steels have, over recent decades, become one of the alloys that are increasingly used in civil engineering and building, as well as for specific architectural purposes. Architects often design stainless steel exterior elements with higher surface roughnesses, which are not resistant to corrosion processes. The aim of this work was to investigate the influence of different types of surface finishes to stainless steel of quality AISI 304 on the corrosion properties of this steel. In order to achieve this goal, electrochemical tests were performed on different surface finishes in two different environments: in an NaCl aqueous solution, and in simulated urban rain which contained no chlorides. In addition to the electrochemical methods used, surface roughness was also measured, and XPS surface analyses were performed. The results of the investigation showed that surface roughness affects the growth of the passive layer in urban rain significantly; however, the growth of such a film is retarded in the case of the NaCl aqueous solution. Based on the results of the performed analyses, it was found that, in the NaCl solution, the pitting potential depended strongly upon the surface roughness and the surface finish, but this was not true for the samples tested in urban rain.

  15. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    SciTech Connect

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.

  16. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    DOE PAGESBeta

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associatedmore » with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.« less

  17. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    NASA Astrophysics Data System (ADS)

    Gussev, M. N.; McClintock, D. A.; Garner, F. A.

    2016-01-01

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values (10-30%). Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscatter diffraction (EBSD) analysis. It was shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by "necklaces" of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. The propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the observed data scatter.

  18. Corrosion-erosion test of SS316L grain boundary engineering material (GBEM) in lead bismuth flowing loop

    NASA Astrophysics Data System (ADS)

    Saito, Shigeru; Kikuchi, Kenji; Hamaguchi, Dai; Tezuka, Masao; Miyagi, Masanori; Kokawa, Hiroyuki; Watanabe, Seiichi

    2012-12-01

    To evaluate the lifetime of structural materials utilized in a spallation neutron source, corrosion tests in lead-bismuth eutectic (LBE) have been done at JAEA. Austenitic steels are preferable as the structural material for ADS. However, previous studies have revealed that austenitic steel SS316 shows severe corrosion-erosion in LBE because of LBE penetration through grain boundaries and separation of grains. So it was considered that GBE (grain-boundary engineered) materials may be effective to improve the corrosion resistance of austenitic steels in LBE. In this study, the results of corrosion tests on austenitic steel SS316L-BM (base metal) and SS316L-GBEM (grain-boundary-engineered material) under flowing LBE conditions will be reported. The corrosion test was performed using the JAEA lead-bismuth material corrosion loop (JLBL-1). The experimental conditions were as follows: The high and low temperature parts of the loop were 450 °C and 350 °C, respectively. The flow velocity at the test specimens was about 0.7 m/s. The oxygen concentration in LBE was not controlled and was estimated to have been very low. After the 3600 h of operation, macroscopic, SEM, and SIM observations and EDX analysis were carried out. The results showed that the corrosion depth and LBE penetration through the grain boundaries of the 316SS-GBEM were smaller than those of the 316SS-BM.

  19. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    NASA Astrophysics Data System (ADS)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate <1.1 × 10-10 mbar l/s) for service in ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  20. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  1. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  2. Characterization of the mechanism of bi-layer oxide growth on austenitic stainless steels 316L and D9 in oxygen-controlled Lead-Bismuth Eutectic (LBE)

    NASA Astrophysics Data System (ADS)

    Koury, Daniel

    Lead Bismuth Eutectic (LBE) has been proposed for use in programs for accelerator-based and reactor-based transmutation of nuclear waste. LBE is a leading candidate material as a spallation target (in accelerator-based transmutation) and an option for the sub-critical blanket coolant. The corrosion by LBE of annealed and cold-rolled 316L stainless steels, and the modified austenitic stainless steel alloy D9, has been studied using Scanning Electron Microscopy (SEM), Electron Probe Micro Analysis (EPMA), and X-ray Photoelectron Spectroscopy (XPS). Exposed and unexposed samples have been compared and the differences studied. Small amounts of surface contamination are present on the samples and have been removed by ion-beam sputtering. The unexposed samples reveal typical stainless steel characteristics: a chromium oxide passivation surface layer and metallic iron and nickel. The exposed samples show protective iron oxide and chromium oxide growths on the surface. Oxygen takes many forms on the exposed samples, including oxides of iron and chromium, carbonates, and organic acids from subsequent handling after exposure to LBE. Different types of surface preparation have lead to considerably different modes of corrosion. The cold-rold samples were resistant to thick oxide growth, having only a thin (< 1 mum), dense chromium-rich oxide. The annealed 316L and D9 samples developed thick, bi-layered oxides, the inner layer consisting of chromium-rich oxides (likely spinel) and the outer layer consisting mostly of iron oxides. The cold-rolled samples were able to maintain a thin chromium oxide layer because of the surface work performed on it, as ample diffusion pathways provided an adequate supply of chromium atoms. The annealed samples grew thick oxides because iron was the primary diffusant, as there are fewer fast-diffusion pathways and therefore an amount of chromium insufficient to maintain a chromium based oxide. Even the thick oxide, however, can prolong the life of

  3. Effect of Zr, Nb and Ti addition on injection molded 316L stainless steel for bio-applications: Mechanical, electrochemical and biocompatibility properties.

    PubMed

    Gulsoy, H Ozkan; Pazarlioglu, Serdar; Gulsoy, Nagihan; Gundede, Busra; Mutlu, Ozal

    2015-11-01

    The research investigated the effect of Zr, Nb and Ti additions on mechanical, electrochemical properties and biocompatibility of injection molded 316L stainless steel. Addition of elemental powder is promoted to get high performance of sintered 316L stainless steels. The amount of additive powder plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders used with the elemental Zr, Nb and Ti powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperatures. The debinded samples were sintered at 1350°C for 60 min. Mechanical, electrochemical property and biocompatibility of the sintered samples were performed mechanical, electrochemical, SBF immersion tests and cell culture experiments. Results of study showed that sintered 316L and 316L with additives samples exhibited high corrosion properties and biocompatibility in a physiological environment. PMID:26275484

  4. Determination of damage functions for the pitting of AISI type 403 blade alloy and ASTM A470/471 disk alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Yancheng

    The prediction of pitting accumulation on turbine blades and disks is of particular importance to predict localized corrosion damages in low pressure (LP) steam turbines. Damage Function Analysis (DFA) and Deterministic Extreme Value Statistics (DEVS) have been employed to predict the pitting damage on AISI Type 403 stainless steel (SS) blade alloy and ASTM A470/471 disk steel in simulated LP steam turbine environments within the phase transition zone. The passivity properties of Type 403 SS and A470/471 steel in the passive regions, including defect type, defect concentration in the barrier film, barrier film thickness, and the steady-state current density, agree with the predictions of the Point Defect Model (PDM) for an n-type semiconductor. Optimization of the PDM based impedance model on the experimental electrochemical impedance data has yielded a set of parameter values that can be used to predict the barrier film growth on Type 403 SS in deaerated borate buffer solution ( pH = 8.2) at ambient temperature. Experimental relationships between the breakdown potential and chloride activity, pH, temperature, and potential scan rate have demonstrated the applicability of the PDM for describing passivity breakdown on Type 403 SS and A470/471 steel. The obtained parameter values were used to calculate the breakdown potential, induction time, and their distributions, via the PDM, which represents the first quantitative characterization of the passivity breakdown behavior on Type 403 SS. Pitting damage functions for Type 403 SS have been experimentally determined for the first time. However, low pit density on A470/471 steel led to insufficient pit numbers on the 1.27 cm2 surface for the effective determination of damage functions. DEVS has been demonstrated by predicting the average maximum pit depth for 750 hours from short-term (24 hours and 240 hours) maximum pit depth data on Type 403 SS in deaerated buffer solution with 0.10 M NaCl at an applied potential of 0

  5. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  6. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-04-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  7. Preferred Crystallographic Orientation Development in Nano/Ultrafine-Grained 316L Stainless Steel During Martensite to Austenite Reversion

    NASA Astrophysics Data System (ADS)

    Eskandari, M.; Mohtadi-Bonab, M. A.; Basu, R.; Nezakat, M.; Kermanpur, A.; Szpunar, J. A.; Nahar, S.; Baghpanah, A. H.

    2015-02-01

    The crystallographic orientation of cold-rolled 316L stainless steel is investigated during reversion of strain-induced ά-martensite to nano/ultrafine-grained austenite upon annealing at 750 °C for different holding times; 1, 5, 15, and 30 min. The texture of nanoscale reverted austenite reveals a Brass ({110}<112>) and a Goss ({110}<100>) textures after annealing for 1 min. No new texture component is appeared through the completion of martensite to austenite reversion for 5 min, but the intensity of Brass and Goss textures are increased. Further annealing for 30 min results in a stronger texture with higher intensity for Brass compared to Goss.

  8. Characterization of hydroxyapatite coating by pulse laser deposition technique on stainless steel 316 L by varying laser energy

    NASA Astrophysics Data System (ADS)

    Khandelwal, Himanshu; Singh, Gurbhinder; Agrawal, Khelendra; Prakash, Satya; Agarwal, R. D.

    2013-01-01

    Hydroxyapatite is an attractive biomaterial mainly used in bone and tooth implants because it closely resembles human tooth and bone mineral and has proven to be biologically compatible with these tissues. In spite of this advantage of hydroxyapatite it has also certain limitation like inferior mechanical properties which do not make it suitable for long term load bearing applications; hence a lot of research is going on in the development of hydroxyapatite coating over various metallic implants. These metallic implants have good biocompatibility and mechanical properties. The aim of the present work is to deposit hydroxyapatite coating over stainless steel grade 316 L by pulse laser deposition technique by varying laser energy. To know the effect of this variation, the coatings were than characterized in detail by X-ray diffraction, finite emission-scanning electron microscope, atomic force microscope and energy dispersive X-ray spectroscopy.

  9. Dependence of the tensile properties of 316 L parent material and welds on implanted hydrogen and/or helium

    NASA Astrophysics Data System (ADS)

    Schroeder, Herbert; Liu, Wanpei

    1992-09-01

    The interest in the low temperature tensile properties of candidate alloys for first wall and blanket structures of future fusion devices is due to the possible low pressure water cooling and the associated low operation temperature in recent design studies. Therefore, the tensile properties of hydrogen and/or helium implanted 316 L stainless steel and its weldments as a function of gas concentrations and temperature were investigated. The main effects of the implantation are hardening, resulting in large increases of the yield strength proportional to the implanted gas concentration, and a gradual decrease of the corresponding rupture strain. The ultimate tensile stresses are less affected. The effect of helium implantation seems to be more pronounced than that of hydrogen implantation. At 673 K most of the implantation induced changes are recovered. Generally parent material and welds still show large ductility (≥20%) under all conditions investigated.

  10. Effect of laser shot peening without coating on the surface properties and corrosion behavior of 316L steel

    NASA Astrophysics Data System (ADS)

    Kalainathan, S.; Sathyajith, S.; Swaroop, S.

    2012-12-01

    This paper discusses the results of laser peening without coating on low carbon austenitic stainless steel 316L. Unlike typical experiments on laser peening without coating (LPwC) performed with frequency doubled (green) laser and underwater irradiation, the present study reports LPwC with infrared radiation using thin layer of water as confinement medium. The dependence of laser pulse density on properties such as surface roughness, surface residual stress, microhardness, and corrosion behavior of LPwC specimen were investigated. The magnitude of surface compressive residual stress on laser peened specimen showed appreciable improvement compared to unpeened base material. Microhardness of the specimen improved by 30-40% after LPwC. However, the potentiodynamic polarization study indicated that though there is an enhancement of corrosion potential (Ecorr), the corrosion current density (Icorr) increased with increase in laser pulse density.

  11. Compatibility study of 316L stainless steel bellows for XMC3690 reserve lithium/thionyl-chloride battery

    SciTech Connect

    Cieslak, W.R.; Delnick, F.M.; Crafts, C.C.

    1986-02-01

    Maintenance of the integrity of a battery's active electrochemical components throughout shelf life is essential to achieving acceptable performance characteristics. The electrolyte in the XMC3690 reserve lithium/thionyl-chloride (RLTC) battery is stored in a 316L stainless steel welded-bellows assembly. Corrosion of the bellows that might compromise battery performance must be avoided. Postmortem examination of welded bellows following electrolyte storage for 2 years, including up to 1 year at 70/sup 0/C, revealed no significant corrosion or any sign of stress-corrosion cracking. Transition metal ion concentrations in the electrolyte were very low and did not change with aging conditions. Based on these observations, we do not expect corrosion of the bellows assembly to limit shelf life of the XMC3690 RLTC battery.

  12. Effect of Different Degrees of Sensitization on the EIS Response of 316L and 316 SS in Transpassive Region

    NASA Astrophysics Data System (ADS)

    Morshed Behbahani, K.; Pakshir, M.

    2014-06-01

    Different heat treatments were conducted on 316L and 316 stainless steels, and the sensitized specimens were characterized using anodic polarization and EIS tests in 0.5 M H2SO4 containing 0.01 molar KSCN. The potential ranges related to the transpassive region related to each specimen were determined. The EIS experiments were conducted at different potentials in that region, and the results showed the presence of three different regions, namely the anodic dissolution of the passive layer, dissolution of the grain boundaries, and the occurrence of pitting corrosion owing to the variations in the anodic potential. The higher the applied sensitization temperature, the lower the obtained charge-transfer resistance ( R ct) values, but healing effect was observed at the temperatures above 600 °C for these alloys.

  13. Preparation of uniform TiO 2 nanostructure film on 316L stainless steel by sol-gel dip coating

    NASA Astrophysics Data System (ADS)

    Barati, N.; Sani, M. A. Faghihi; Ghasemi, H.; Sadeghian, Z.; Mirhoseini, S. M. M.

    2009-07-01

    Sol was prepared by the mixing of tetra-η-butyle titanat, ethyl aceto acetate, and ethanol in an optimized condition. Polished 316L specimens were coated with the sol by dip-coating method. The influences of drying condition, withdrawal speed, calcination temperature, addition of dispersant, and pH of sol on TiO 2 nanostructure coating were investigated. Choosing of alcohol as drying atmosphere hindered the crack formation. The relation between coating thickness and withdrawal speed was evaluated. The optimum temperature to create a uniform distribution of nanoparticles of anatase was derived as 400 °C. Average roughness of coating was found about 10.61 nm by AFM analysis. Dispersant addition promoted formation of a uniform film as well as prevention of agglomeration. Acidic sol provided smaller particles than neutral sol.

  14. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY (ETF) CHROME (VI) REDUCTANT SOLUTION USING 304 & 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN, J.B.

    2007-06-27

    The Effluent Treatment Facility has developed a method to regenerate spent resin from the groundwater pump and treat intercepting chrome(VI) plumes (RPP-RPT-32207, Laboratory Study on Regeneration of Spent DOWEX 21K 16-20 Mesh Ion Exchange Resin). Subsequent laboratory studies have shown that the chrome(VI) may be reduced to chrome(III) by titrating with sodium metabisulfite to an oxidation reduction potential (ORP) of +280 mV at a pH of 2. This test plan describes the use of cyclic potentiodynamic polarization and linear polarization techniques to ascertain the electrochemical corrosion and pitting propensity of the 304 and 316L stainless steel in the acidified reducing the solution that will be contained in either the secondary waste receiver tank or concentrate tank.

  15. Galvanic couples of 316L steel with Ti and ion plated Ti and TiN coatings in Ringer's solutions.

    PubMed

    Gluszek, J; Jedrkowiak, J; Markowski, J; Masalski, J

    1990-07-01

    Steel 316L was coated with titanium or titanium nitride by ion plating. The tightness of the coatings was examined electro-chemically. The galvanic effects for the galvanic couples steel-titanium, steel-titanium-coated steel and steel-titanium nitride-coated steel were studied. It was found that both titanium and titanium nitride coatings were non-porous in Ringer's solution; titanium served as an anode in the couple steel-titanium; it was oxidized according to the logarithmic law. For the other two couples, the coatings were the cathodes. The rate of dissolution of steel in these couples, was however, smaller than expected, owing to a strong polarization of the coatings. The potential of the couple was similar to that of steel. PMID:2400799

  16. Laser surface alloying of 316L stainless steel coated with a bioactive hydroxyapatite-titanium oxide composite.

    PubMed

    Ghaith, El-Sayed; Hodgson, Simon; Sharp, Martin

    2015-02-01

    Laser surface alloying is a powerful technique for improving the mechanical and chemical properties of engineering components. In this study, laser surface irradiation process employed in the surface modification off 316L stainless steel substrate using hydroxyapatite-titanium oxide to provide a composite ceramic layer for the suitability of applying this technology to improve the biocompatibility of medical alloys and implants. Fusion of the metal surface incorporating hydroxyapatite-titania ceramic particles using a 30 W Nd:YAG laser at different laser powers, 40, 50 and 70% power and a scan speed of 40 mm s(-1) was observed to adopt the optimum condition of ceramic deposition. Coatings were evaluated in terms of microstructure, surface morphology, composition biocompatibility using XRD, ATR-FTIR, SEM and EDS. Evaluation of the in vitro bioactivity by soaking the treated metal in SBF for 10 days showed the deposition of biomimetic apatite. PMID:25636972

  17. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  18. Development of Silica Glass Coatings on 316L SS and Evaluation of its Corrosion Resistance Behavior in Ringer's Solution

    NASA Astrophysics Data System (ADS)

    Vijayalakshmi, U.; Rajeswari, S.

    2012-12-01

    Sol-gel derived silica glasses have many promising features, including low-temperature preparation as well as chemical and physical stability. Two silica glasses with Si100 and Si80 composition were prepared to understand the factors contributing to the rate of bioactivity. The effects of pH, solution aging temperature, and molar ratio of H2O/tetraethyl orthosilicate (TEOS) were studied, and the obtained powder sample was characterized by Fourier transform infrared spectroscopy, X-ray diffraction studies, and scanning electron microscopy. The synthesized silica glasses were deposited on 316L SS by the spin coating method at the optimized speed of 2000 revolutions per minute. The corrosion resistance behavior of the coatings was determined by (1) open-circuit potential vs time of exposure, (2) electrochemical impedance spectroscopy, and (3) cyclic polarization in Ringer's solution. A higher breakdown potential ( E b) and repassivation potential ( E p) value with lower current density was obtained from cyclic polarization. Similar results were observed from impedance analysis with higher charge transfer resistance ( R ct) and lower double layer capacitance ( C dl) indicating the corrosion resistance behavior of the coatings compared with the uncoated 316L stainless steel. From the results, it was observed that both Si100 and Si80 glass coatings had a positive effect on the corrosion resistance behavior. An adhesive strength of 46 MPa and 45 MPa was obtained for the Si100 and Si80 coatings, respectively. An accelerated leach out study was carried out by impressing the potential at their breakdown potential to determine the effect of glass coating for long-term contact between the implant and a normal biological medium.

  19. Analysis of bi-layer oxide on austenitic stainless steel, 316L, exposed to Lead-Bismuth Eutectic (LBE) by X-ray Photoelectron Spectroscopy (XPS)

    NASA Astrophysics Data System (ADS)

    Koury, D.; Johnson, A. L.; Ho, T.; Farley, J. W.

    2013-09-01

    Corrosion of the austenitic stainless steel alloy 316L by Lead-Bismuth Eutectic (LBE) was studied using X-ray Photoelectron Spectroscopy (XPS) with Sputter-Depth Profiling (SDP), and compared to data taken by Scanning Electron Microscopy (SEM) and Energy Dispersive X-rays (EDXs). Exposed and unexposed samples were compared. Annealed 316L samples, exposed to LBE for durations of 1000, 2000 and 3000 h, developed bi-layer oxides up to 30 μm thick. Analysis of the charge-states of the 2p3/2 peaks of iron, chromium, and nickel in the oxide layers reveal an inner layer consisting of iron and chromium oxides (likely spinel-structured) and an outer layer consisting of iron oxides (Fe3O4). Cold-rolled 316L samples, exposed for the same durations, form a chromium-rich, thin (⩽1 μm) oxide with some oxidized iron in the outermost ˜200 nm of the oxide layer. This is the first experiment to investigate what components of the 316L are oxidized by LBE exposure. It is shown here that nickel is metallic in the inner layer.

  20. Effect of dissolved oxygen content on stress corrosion cracking of a cold worked 316L stainless steel in simulated pressurized water reactor primary water environment

    NASA Astrophysics Data System (ADS)

    Zhang, Litao; Wang, Jianqiu

    2014-03-01

    Stress corrosion crack growth tests of a cold worked nuclear grade 316L stainless steel were conducted in simulated pressurized water reactor (PWR) primary water environment containing various dissolved oxygen (DO) contents but no dissolved hydrogen. The crack growth rate (CGR) increased with increasing DO content in the simulated PWR primary water. The fracture surface exhibited typical intergranular stress corrosion cracking (IGSCC) characteristics.

  1. Biofilm initiation and growth of Pseudomonas aeruginosa on 316L stainless steel in low gravity in orbital space flight

    NASA Astrophysics Data System (ADS)

    Todd, Paul; Pierson, Duane L.; Allen, Britt; Silverstein, JoAnn

    The formation of biofilms by water microorganisms such as Pseudomonas aeruginosa in spacecraft water systems has been a matter of concern for long-duration space flight. Crewed spacecraft plumbing includes internal surfaces made of 316L stainless steel. Experiments were therefore undertaken to compare the ability of P. aeruginosa to grow in suspension, attach to stainless steel and to grow on stainless steel in low gravity on the space shuttle. Four categories of cultures were studied during two space shuttle flights (STS-69 and STS-77). Cultures on the ground were held in static horizontal or vertical cylindrical containers or were tumbled on a clinostat and activated under conditions identical to those for the flown cultures. The containers used on the ground and in flight were BioServe Space Technologies’ Fluid Processing Apparatus (FPA), an open-ended test tube with rubber septa that allows robotic addition of bacteria to culture media to initiate experiments and the addition of fixative to conclude experiments. Planktonic growth was monitored by spectrophotometry, and biofilms were characterized quantitatively by epifluorescence and scanning electron microscopy. In these experiments it was found that: (1) Planktonic growth in flown cultures was more extensive than in static cultures, as seen repeatedly in the history of space microbiology, and closely resembled the growth of tumbled cultures. (2) Conversely, the attachment of cells in flown cultures was as much as 8 times that in tumbled cultures but not significantly different from that in static horizontal and vertical cultures, consistent with the notion that flowing fluid reduces microbial attachment. (3) The final surface coverage in 8 days was the same for flown and static cultures but less by a factor of 15 in tumbled cultures, where coverage declined during the preceding 4 days. It is concluded that cell attachment to 316L stainless steel in the low gravity of orbital space flight is similar to that

  2. Effect of Strain Rate on the Dynamic Recrystallization Behavior in a Nitrogen-Enhanced 316L(N)

    NASA Astrophysics Data System (ADS)

    Mandal, Sumantra; Jayalakshmi, M.; Bhaduri, A. K.; Subramanya Sarma, V.

    2014-11-01

    In this paper, the effect of strain rate (in the domain of 0.001 to 10 s-1) on dynamic recrystallization (DRX) kinetics in a nitrogen-enhanced 316L(N) austenitic stainless steel during high temperature [≥1123 K (≥850 °C)] deformation is reported. In the low strain rate domain ( i.e., <0.1 s-1), the DRX is predominantly governed by higher growth of DRX grains resulting in a higher DRX fraction and larger DRX grain size. On the other hand, DRX at higher strain rates ( i.e., ≥1 s-1) is mainly controlled by higher nucleation resulting in higher DRX fraction with a finer grain size. In the intermediate strain rate regime of 0.1 s-1, sluggish kinetics of DRX is observed since neither the nucleation nor the growth of DRX grains is predominant. The annealing twinning event, which may accelerates the DRX kinetics, is also observed to occur more frequently during the low and high strain rate deformations.

  3. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-04-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters (i.e., laser power (P), welding current (A), distance between laser and arc (D), and welding speed (V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  4. The Effect of Post-Heat Treatment on Microstructure of 316L Cold-Sprayed Coatings and Their Corrosion Performance

    NASA Astrophysics Data System (ADS)

    Dikici, B.; Yilmazer, H.; Ozdemir, I.; Isik, M.

    2016-04-01

    The combined effects of process gases and post-heat treatment temperature on the microstructure of 316L cold-sprayed coatings on Al5052 substrates have been investigated in this study. The stainless steel coatings were subjected to heat treatment at four different temperatures (250, 500, 750, and 1000 °C) to study the effect of heat treatment. In addition, the corrosion performances of the coatings at different process temperatures have been compared using the potentiodynamic scanning technique. Microstructural characterization of the coatings was carried out using scanning and transmission electron microscopy and x-ray diffraction. The results of present study showed that cold-sprayed stainless steel coatings processed with helium exhibited higher corrosion resistance than those of coatings sprayed with nitrogen process gas. This could partially be attributed to the reduction in porosity level (4.9%) and improvement of particle-particle bonding. In addition, evaluation of the mechanical and microstructural properties of the coatings demonstrated that subsequent heat treatment has major influence on the deposited layers sprayed with He process gas.

  5. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    NASA Astrophysics Data System (ADS)

    Wang, Jin; Matsuda, Nozomu; Shinozaki, Nobuya; Miyoshi, Noriko; Shiraishi, Takanobu

    2015-02-01

    A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  6. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. PMID:25481855

  7. In situ monitoring the pulse CO 2 laser interaction with 316-L stainless steel using acoustical signals and plasma analysis

    NASA Astrophysics Data System (ADS)

    Khosroshahi, M. E.; pour, F. Anoosheh; Hadavi, M.; Mahmoodi, M.

    2010-10-01

    In most laser material processing, material removal by different mechanisms is involved. Here, application of acoustic signals with thermoelastic (below threshold) and breakdown origin (above threshold) together with plasma plume analysis as a simple monitoring system of interaction process is suggested. In this research the interaction of pulse CO 2 laser with 200 ns duration and maximum energy of 1.3 J operating at 1 Hz with austenitic stainless steel (316-L) is reported. The results showed that the non-linear point of the curve can serve as a useful indicator of melting fluence threshold (in this case ≈830 J cm -2) with corresponding temperature calculated using plasma plume analysis. Higher acoustic amplitudes and larger plasma plume volume indicates more intense interaction. Also, analysis showed that a phase explosion process with material removal (ejecta) in the form of non-adiabatic (i.e., dt ≫ α-1) is at play after laser pulse is ended. Also, SEM photographs show different surface quality medication at different laser intensities, which indicates the importance of recoil momentum pressure and possibly electrons and ions densities in heat transfer. Finally, electrochemical test indicate an improved corrosion resistance for laser treated samples compared to untreated ones.

  8. MC3T3-E1 cell response to stainless steel 316L with different surface treatments.

    PubMed

    Zhang, Hongyu; Han, Jianmin; Sun, Yulong; Huang, Yongling; Zhou, Ming

    2015-11-01

    In the present study, stainless steel 316L samples with polishing, aluminum oxide blasting, and hydroxyapatite (HA) coating were prepared and characterized through a scanning electron microscope (SEM), optical interferometer (surface roughness, Sq), contact angle, surface composition and phase composition analyses. Osteoblast-like MC3T3-E1 cell adhesion on the samples was investigated by cell morphology using a SEM (4h, 1d, 3d, 7d), and cell proliferation was assessed by MTT method at 1d, 3d, and 7d. In addition, adsorption of bovine serum albumin on the samples was evaluated at 1h. The polished sample was smooth (Sq: 1.8nm), and the blasted and HA coated samples were much rougher (Sq: 3.2μm and 7.8μm). Within 1d of incubation, the HA coated samples showed the best cell morphology (e.g., flattened shape and complete spread), but there was no significant difference after 3d and 7d of incubation for all the samples. The absorbance value for the HA coated samples was the highest after 1d and 3d of incubation, indicating better cell viability. However, it reduced to the lowest value at 7d. Protein adsorption on the HA coated samples was the highest at 1h. The results indicate that rough stainless steel surface improves cell adhesion and morphology, and HA coating contributes to superior cell adhesion, but inhibits cell proliferation. PMID:26249561

  9. Femtosecond laser treatment of 316L improves its surface nanoroughness and carbon content and promotes osseointegration: An in vitro evaluation.

    PubMed

    Kenar, Halime; Akman, Erhan; Kacar, Elif; Demir, Arif; Park, Haiwoong; Abdul-Khaliq, Hashim; Aktas, Cenk; Karaoz, Erdal

    2013-08-01

    Cell-material surface interaction plays a critical role in osseointegration of prosthetic implants used in orthopedic surgeries and dentistry. Different technical approaches exist to improve surface properties of such implants either by coating or by modification of their topography. Femtosecond laser treatment was used in this study to generate microspotted lines separated by 75, 125, or 175μm wide nanostructured interlines on stainless steel (316L) plates. The hydrophobicity and carbon content of the metallic surface were improved simultaneously through this method. In vitro testing of the laser treated plates revealed a significant improvement in adhesion of human endothelial cells and human bone marrow mesenchymal stem cells (hBM MSCs), the cells involved in microvessel and bone formation, respectively, and a significant decrease in fibroblast adhesion, which is implicated in osteolysis and aseptic loosening of prostheses. The hBM MSCs showed an increased bone formation rate on the laser treated plates under osteogenic conditions; the highest mineral deposition was obtained on the surface with 125μm interline distance (292±18mg/cm(2) vs. 228±43mg/cm(2) on untreated surface). Further in vivo testing of these laser treated surfaces in the native prosthetic implant niche would give a real insight into their effectiveness in improving osseointegration and their potential use in clinical applications. PMID:23563298

  10. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Jublot-Leclerc, S.; Lescoat, M.-L.; Fortuna, F.; Legras, L.; Li, X.; Gentils, A.

    2015-11-01

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials.

  11. Surface morphology and void formation in 316L stainless steel irradiated with high energy C-ions

    NASA Astrophysics Data System (ADS)

    Wang, Z. G.; Chen, K. Q.; Li, L. W.; Zhang, C. H.; Quan, J. M.; Hou, M. D.; Xu, R. H.; Ma, F.; Jin, Y. F.; Li, C. L.; Sun, Y. M.

    This work reports the study of changes of surface topography and bulk structure of 316L stainless steel (SS) irradiated at 773 K with 51.4 MeV C-ions to a fluence of 1.14 × 10 22 ions/m 2. The calculated damage levels at the surface and at the damage peak position were 0.9 and 124 displacements per atom (dpa), respectively. The changes of surface topography and bulk structure were checked at room temperature by the use of scanning probe microscopy (SPM), scanning electron microscopy (SEM), 1 MV high voltage electron microscopy (HVEM) and transmission electron microscopy (TEM) with cross-section technique. The experimental results suggested that high dose carbon ion irradiation led to (1) serious pitting, flaking, and crazing along grain boundaries of the irradiated surface; (2) voids formed in the area around the damage peak and mean void swelling is about 4%. The void swelling data deduced from the SEM and TEM observations were the same within the experimental error. Furthermore, some phase change has been detected in the carbon ion stop region. All these observed phenomena were interrelated and have been discussed.

  12. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    NASA Astrophysics Data System (ADS)

    Latifi, Afrooz; Imani, Mohammad; Khorasani, Mohammad Taghi; Daliri Joupari, Morteza

    2014-11-01

    Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m-1), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer-metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  13. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    NASA Astrophysics Data System (ADS)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  14. Low-Temperature Aging of Delta-Ferrite in 316L SS Welds; Changes in Mechanical Properties and Etching Properties

    NASA Astrophysics Data System (ADS)

    Abe, Hiroshi; Shimizu, Keita; Watanabe, Yutaka

    Thermal aging embrittlement of LWR components made of stainless cast (e.g. CF-8 and CF-8M) is a potential degradation issue, and careful attention has been paid on it. Although welds of austenitic stainless steels (SSs) have γ-δ duplex microstructure, which is similar to that of the stainless cast, examination on thermal aging characteristics of the SS welds is very limited. In order to evaluate thermal aging behavior of weld metal of austenitic stainless steel, the 316L SS weld metal has been prepared and changes in mechanical properties and in etching properties at isothermal aging at 335°C have been investigated. The hardness of the ferrite phase has increased with aging, while the hardness of austenite phase has stayed same. It has been suggested that spinodal decomposition has occurred in δ-ferrite by the 335°C aging. The etching rates of δ-ferrite at immersion test in 5wt% hydrochloric acid solution have been also investigated using an AFM technique. The etching rate of ferrite phase has decreased consistently with the increase in hardness of ferrite phase. It has been thought that this characteristic is also caused by spinodal decomposition of ferrite into chromium-rich (α') and iron-rich (α).

  15. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  16. Microstructural Development and Technical Challenges in Laser Additive Manufacturing: Case Study with a 316L Industrial Part

    NASA Astrophysics Data System (ADS)

    Marya, Manuel; Singh, Virendra; Marya, Surendar; Hascoet, Jean Yves

    2015-08-01

    Additive manufacturing (AM) brings disruptive changes to the ways parts, and products are designed, fabricated, tested, qualified, inspected, marketed, and sold. These changes introduce novel technical challenges and concerns arising from the maturity and diversity of today's AM processes, feedstock materials, and process parameter interactions. AM bears a resemblance with laser and electron beam welding in the so-called conduction mode, which involves a multitude of dynamic physical events between the projected feedstock and a moving heat source that eventually influence AM part properties. For this paper, an air vent was selected for its thin-walled, hollow, and variable cross section, and limited size. The studied air vents, randomly selected from a qualification batch, were fabricated out of 316L stainless steel using a 4 kW fiber laser powder-fed AM system, referred to as construction laser additive direct (CLAD). These were systematically characterized by microhardness indentation, visual examination, optical and scanning electron microscopy, and electron-back-scattering diffraction in order to determine AM part suitability for service and also broadly discuss metallurgical phenomena. The paper then briefly expands the discussion to include additional engineering alloys and further analyze relationships between AM process parameters and AM part properties, consistently utilizing past experience with the same powder-fed CLAD 3D printer, the well-established science and technology of welding and joining, and recent publications on additive manufacturing.

  17. Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

    2016-03-01

    This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

  18. The role of deformation mechanisms in flow localization of 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Wu, Xianglin; Pan, Xiao; Mabon, James C.; Li, Meimei; Stubbins, James F.

    2006-09-01

    Type 316 SS is widely used as a structural material in a variety of current accelerator driven systems and designs as well as in a number of current and advanced fission and fusion reactor concepts. The material is found to be very sensitive to irradiation damage in the temperature range of 150-400 °C, where low levels of irradiation exposure, as little as 0.1 dpa, can substantially reduce the uniform elongation in tensile tests. This process, where the plastic flow becomes highly localized resulting in very low overall ductility, is referred to as flow localization. The process controlling this restriction of flow is related to the difference between the yield and ultimate strengths such that dramatic irradiation-induced increases in the yield strength results in very limited plastic flow until necking. In this study, the temperature dependence of this process is examined in light of the operating deformation mechanisms. It is found that twinning is an important deformation mechanism at lower temperatures but is not available in the temperature range of concern since the stress to activate twinning becomes excessively high. This limits the deformation and leads to the flow localization process.

  19. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-01-01

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  20. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-12-31

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  1. A study of Ta xC 1 -x coatings deposited on biomedical 316L stainless steel by radio-frequency magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Ding, M. H.; Wang, B. L.; Li, L.; Zheng, Y. F.

    2010-11-01

    In this paper, Ta xC 1 -x coatings were deposited on 316L stainless steel (316L SS) by radio-frequency (RF) magnetron sputtering at various substrate temperatures ( Ts) in order to improve its corrosion resistance and hemocompatibility. XRD results indicated that Ts could significantly change the microstructure of Ta xC 1 -x coatings. When Ts was <150 °C, the Ta xC 1 -x coatings were in amorphous condition, whereas when Ts was ≥150 °C, TaC phase was formed, exhibiting in the form of particulates with the crystallite sizes of about 15-25 nm ( Ts = 300 °C). Atomic force microscope (AFM) results showed that with the increase of Ts, the root-mean-square (RMS) values of the Ta xC 1 -x coatings decreased. The nano-indentation experiments indicated that the Ta xC 1 -x coating deposited at 300 °C had a higher hardness and modulus. The scratch test results demonstrated that Ta xC 1 -x coatings deposited above 150 °C exhibited good adhesion performance. Tribology tests results demonstrated that Ta xC 1 -x coatings exhibited excellent wear resistance. The results of potentiodynamic polarization showed that the corrosion resistance of the 316L SS was improved significantly because of the deposited Ta xC 1 -x coatings. The platelet adhesion test results indicated that the Ta xC 1 -x coatings deposited at Ts of 150 °C and 300 °C possessed better hemocompatibility than the coating deposited at Ts of 25 °C. Additionally, the hemocompatibility of the Ta xC 1 -x coating on the 316L SS was found to be influenced by its surface roughness, hydrophilicity and the surface energy.

  2. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  3. Influence of Prior Fatigue Damage on Tensile Properties of 316L(N) Stainless Steel and Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Mathew, M. D.; Bhaduri, A. K.

    2015-02-01

    In the current study, the effect of prior low-cycle fatigue (LCF) damage on the tensile properties of 316L(N) stainless steel (SS) and modified 9Cr-1Mo steel were systematically investigated. The LCF tests were interrupted at 5, 10, 30, and 50 pct of the total fatigue life followed by tensile tests on the same specimens at the same strain rate (3 × 10-3 s-1) and temperatures of 300 K, 823 K, and 873 K (27 °C, 550 °C, and 600 °C). Prior strain cycling at elevated temperatures had remarkable effect on the tensile properties of both cyclically hardening and cyclically softening materials. An exponential relationship between the yield stress and the amount of pre-strain cycles is obtained for both the materials. The initial drastic change in the yield strength values up to 10 pct of fatigue life may be due to the microstructural changes that lead to hardening or softening in 316L(N) SS and modified 9Cr-1Mo steel, respectively. Saturation in the yield strength values beyond 10 pct of fatigue life has practical importance for remnant fatigue life assessment. Evolution of fatigue damage in both the 316L(N) SS and modified 9Cr-1Mo steel was analyzed using the surface replica technique.

  4. Electrochemical Corrosion and In Vitro Bioactivity of SiO2:ZrO2-Coated 316L Stainless Steel in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Srinivasan, A.; Rajendran, N.

    2015-08-01

    The effect of Si:Zr ratio on the in vitro bioactivity and electrochemical corrosion behavior of SiO2:ZrO2-mixed oxide-coated 316L stainless steel (SS) was evaluated in simulated body fluid (SBF) solution for 72, 120, and 168 h. Growth of Hydroxyapatite (HAp) was accelerated when Si content in the coating was increased. The Zr content in the coating improved the corrosion resistance of 316L SS rather than accelerating the HAp growth. When the Si:Zr ratio was 50:50, the coating exhibited significant improvement in corrosion resistance as well as HAp growth. The mechanism of HAp growth was proposed based on the change in surface zeta potential values of the coatings. Potentiodynamic polarization studies revealed about 10 and 5 times reduction in corrosion current density ( i corr) values for SiO2:ZrO2 (50:50)-coated 316L SS after 168 h of immersion compared to SiO2, ZrO2, and Si:Zr (70:30) coatings in SBF solutions thus confirming the superior corrosion resistance. The equivalent circuit parameters derived from electrochemical impedance spectroscopy studies further confirmed significant improvement in charge transfer resistance value even after 168 h of exposure.

  5. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel

    NASA Astrophysics Data System (ADS)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu

    2014-06-01

    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  6. COMPUTATION MODELING OF LOCALIZED CORROSION STABILITY ON WETTED SS316L AT 25 AND 95 DEGREE C

    SciTech Connect

    F. Cuti; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    For corrosion resistant materials exposed to low-temperature atmospheric environments, the corrosion mode of highest risk is expected to be localized corrosion (pitting, crevice, stress-corrosion cracking) due to accumulation of aggressive species within thin solution layers and/or formation of occluded local geometries. The stability of such a localized corrosion site requires that the corroding site (anode) must dissolve at a sufficient high rate to maintain the critical chemistry, and a robust cathodic area (cathode) must exist that can provide sufficient cathodic current. The characteristics of both the anode and the cathode depend on a large number of physiochemical variables (e.g., temperature, ionic concentration, water layer thickness, etc) and electrochemical parameters (i.e., cathodic and anodic polarization behavior). The effects of all these parameters add significantly to the dimensionality of the problem and a systematic study of these parameters is thus more tractable computationally than experimentally. The objective of this study was to computationally characterize the stability of such a local corrosion site and explore the effects of physiochemical and electrochemical parameters on that stability. The overall goal is to contribute to the establishment of a scientific basis for the prediction of the stabilization of localized attack on wetted, corrosion resistant material surface. A localized corrosion site, illustrated in Figure 1, consists of two parts: (a) the external wetted surface (cathode) and (b) the crevice (anode). This study computationally separated the two and modeled them individually, linking them through the imposition of a common fixed potential at the junction point (i.e., the mouth of the crevice). An objected-oriented computational code, CREVICER, developed at UVa, was extended to study separately both the wet surface (cathode) and the crevice (anode). SS316L was chosen as the material of interest.

  7. Microstructure, Texture, and Mechanical Property Analysis of Gas Metal Arc Welded AISI 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Saha, Saptarshi; Mukherjee, Manidipto; Pal, Tapan Kumar

    2015-03-01

    The present study elaborately explains the effect of welding parameters on the microstructure, texture, and mechanical properties of gas metal arc welded AISI 304 austenitic stainless steel sheet (as received) of 4 mm thickness. The welded joints were prepared by varying welding speed (WS) and current simultaneously at a fixed heat input level using a 1.2-mm-diameter austenitic filler metal (AISI 316L). The overall purpose of this study is to investigate the effect of the variation of welding conditions on: (i) Microstructural constituents using optical microscope and transmission electron microscope; (ii) Micro-texture evolution, misorientation distributions, and grain boundaries at welded regions by measuring the orientation data from electron back scattered diffraction; and (iii) Mechanical properties such as hardness and tensile strength, and their correlation with the microstructure and texture. It has been observed that the higher WS along with the higher welding current (weld metal W1) can enhance weld metal mechanical properties through alternation in microstructure and texture of the weld metal. Higher δ-ferrite formation and high-angle boundaries along with the <101> + <001> grain growth direction of the weld metal W1 were responsible for dislocation pile-ups, SFs, deformation twinning, and the induced martensite with consequent strain hardening during tensile deformation. Also, fusion boundary being the weakest link in the welded structure, failure took place mainly at this region.

  8. A progress report on the use of electrochemical noise to investigate the effects of zebra mussel attachment on the corrosion resistance of AISI Type 304 stainless steel and carbon steel in lake water

    SciTech Connect

    Brennenstuhl, A.M.; Sim, B.; Claudi, R.

    1996-12-31

    The electrochemical noise technique was used to determine the effect of zebra mussel settlement on the corrosion performance of AISI Type 304 stainless steel and carbon steel (ASTM A53 Grade B). These materials represent alloys commonly used for handling untreated Great Lakes water at Ontario Hydro`s power generating plants. This work was motivated by a concern that zebra mussel settlement will lead to accelerated attack of these materials as a result of the establishment of stable crevice conditions and the growth of corrosion influencing anaerobic sulfate-reducing bacteria (SRB). Corrosion monitoring was carried out in a field test facility that uses the same untreated Lake Erie water as Ontario Hydro`s Nanticoke Thermal Generating Station. The test program extended from May through December 1993. During this period, a number of electrochemical parameters were monitored simultaneously, including coupling current, electrochemical potential noise (EPN), electrochemical current noise (ECN), degree of localization (DoL), and resistance noise (R{sub n}). Differences were observed in the performance of the control samples and the samples to which mussels were attached. The results for the AISI Type 304 stainless steel suggested that over the period monitored, mussel attachment reduced corrosion activity. Similarly, signals from carbon steel, samples exposed to mussels, although initially displaying relatively high corrosion rates, exhibited less corrosion damage than did control samples over the longer term. The reason for this difference in performance is not known but is considered to have resulted from a change in the surface environment as a result of mussel attachment, which appeared to diminish corrosion. One possible explanation may be the generation of inhibitive species by the mussels.

  9. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants.

    PubMed

    Sutha, S; Kavitha, K; Karunakaran, G; Rajendran, V

    2013-10-01

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58-1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant. PMID:23910313

  10. High-Temperature Oxidation Resistance of a Nanoceria Spray-Coated 316L Stainless Steel Under Short-Term Air Exposure

    NASA Astrophysics Data System (ADS)

    Lopez, Hugo F.; Mendoza, Humberto; Church, Ben

    2013-10-01

    Nanoceria coatings using a spray method were implemented on a 316L stainless steel (SS). Coated and uncoated coupons were exposed to dry air at 1073 K to 1273 K (800 °C to 1000 °C) for short time periods (up to 24 hours) and in situ measurements of oxidation were carried out using a highly sensitive thermogravimetric balance. From the experimental outcome, activation energies were determined in both, coated and uncoated 316 SS coupons. The estimated exhibited activation energies for oxidation in the coated and uncoated conditions were 174 and 356 kJ/mol, respectively. In addition, the developed scales were significantly different. In the coated steel, the dominant oxide was an oxide spinel (Fe, Mn)3O4 and the presence of Fe2O3 was sharply reduced, particularly at 1273 K (1000 °C). In contrast, no spinel was found in the uncoated 316L SS, and Fe2O3 was always present in the scale at all the investigated oxidation temperatures. The coated steels developed a highly adherent fine-grained scale structure. Apparently, the nanoceria particles enhanced nucleation of the newly formed scale while restricting coarsening. Coarse grain structures were found in the uncoated steels with scale growth occurring at grain ledges. Moreover, the oxidation rates for the coated 316L SS were at least an order of magnitude lower than those exhibited by the steel in the uncoated condition. The reduction in oxidation rates is attributed to a shift in the oxidation mechanism from outward cation diffusion to inward oxygen diffusion.

  11. Laser surface texturing of 316L stainless steel in air and water: A method for increasing hydrophilicity via direct creation of microstructures

    NASA Astrophysics Data System (ADS)

    Razi, Sepehr; Madanipour, Khosro; Mollabashi, Mahmoud

    2016-06-01

    Laser processing of materials in water contact is sometimes employed for improving the machining, cutting or welding quality. Here, we demonstrate surface patterning of stainless steel grade 316L by nano-second laser processing in air and water. Suitable adjustments of laser parameters offer a variety of surface patterns on the treated targets. Furthermore alterations of different surface features such as surface chemistry and wettability are investigated in various processing circumstances. More than surface morphology, remarkable differences are observed in the surface oxygen content and wettability of the samples treated in air and water at the same laser processing conditions. Mechanisms of the changes are discussed extensively.

  12. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Stainless Steel 316L Coatings Produced by Cold Spray for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    AL-Mangour, Bandar; Vo, Phuong; Mongrain, Rosaire; Irissou, Eric; Yue, Stephen

    2014-04-01

    In this study, the effects of heat treatment on the microstructure and mechanical properties of cold sprayed stainless steel 316L coatings using N2 and He as propellant gases were investigated. Powder and coating characterizations, including coating microhardness, coating porosity, and XRD phase analysis were performed. It was found that heat treatment reduced porosity, improved inter-particle bonding, and increased ductility. XRD results confirmed that no phase transformation occurred during deposition. Significant increase in UTS and ductility was observed for the annealed specimens obtained with nitrogen propellant, whereas little changes were observed for the helium propellant produced specimen.

  13. Corrosion resistance of 316L stainless steel with surface layer of Ni 2Al 3 or NiAl in molten carbonates

    NASA Astrophysics Data System (ADS)

    Moon, Youngjoon; Lee, Dokyol

    Double layers of nickel and aluminum are electroplated on a 316L stainless steel (316L SS) plate, which is routinely used as a separator in molten carbonate fuel cell (MCFC) stacks, and then heat-treated at 650 or 800 °C for 1 h. This results in the respective formation of a surface layer of Ni 2Al 3 or NiAl intermetallic compound, which are known to be highly corrosion-resistant in molten carbonate electrolyte. The corrosion behaviour of each plate in a molten electrolyte of (Li 0.62K 0.38) 2CO 3 or (Li 0.52Na 0.48) 2CO 3 is evaluated through immersion tests and polarisation measurements. The surface layer of Ni 2Al 3 or NiAl maintains good adhesion to the stainless steel substrate and no corrosion product is detected in any of the plates with a surface layer after immersion tests. Polarisation measurements reveal that, regardless of experimental conditions, the corrosion potentials of the plates with a surface layer shift to more positive values and the passive currents are lower than that for a bare SS plate. The corrosion rate of the NiAl surface layer is slightly lower than that of Ni 2Al 3.

  14. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    NASA Astrophysics Data System (ADS)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  15. Exploring linear rake machining in 316L austenitic stainless steel for microstructure scale-refinement, grain boundary engineering, and surface modification

    NASA Astrophysics Data System (ADS)

    Facco, Giovanni Giuseppe

    Thermo-mechanical processing plays an important role in materials property optimization through microstructure modification, required by demanding modern materials applications. Extreme grain size refinement, grain boundary engineering, and surface modification have been explored to establish enhanced performance properties for numerous metals and alloys in order to meet challenges associated with improving degradation resistance and increasing lifetime in harsh environments. Due to the critical role of austenitic stainless steels, such as 316L, as structural components in harsh environments, e.g. in nuclear power plants, improved degradation resistance is desirable. Linear raking, a novel two dimensional plane strain machining process, has shown promise achieving significant grain size refinement through severe plastic deformation (SPD) and imparting large strains in the surface and near surface regions of the substrate in various metals and alloys, imparting enhanced properties. Here, the effects of linear rake machining on the microstructure and related properties of 316L are investigated systematically for the first time. The controlled variation of linear raking processing parameters in combination with detailed micro-characterization using analytical electron microscopy, x-ray diffraction and associated property measurements enables the determination of the influence of changes in strain and strain rate on the developing deformation microstructure and related properties. Varying the linear raking process parameters, and consequently the strain and strain rate, affects the volume fractions of deformation induced alpha'-martensite and the degree of grain refinement, to the nanoscale, through SPD in the chips produced. Additionally, linear raking is identified as a way to produce surface modified structures in the specimen substrate surface of 316L, with observations of various degrees of deformation and strain up to a depth of 150microm. This research clearly

  16. Changes in Microstructural and Mechanical Properties of AISI Type 316LN Stainless Steel and Modified 9Cr-1Mo Steel on Long-Term Exposure to Flowing Sodium in a Bi-Metallic Sodium Loop

    NASA Astrophysics Data System (ADS)

    Sivai Bharasi, N.; Pujar, M. G.; Thyagarajan, K.; Mallika, C.; Kamachi Mudali, U.; Dhaul, Anuradha; Nandagopal, M.; Moitra, A.; Chandramouli, S.; Rajan, K. K.

    2015-12-01

    AISI Type 316LN stainless steel (SS) and modified 9Cr-1Mo steel were exposed to flowing sodium at 798 K (525 °C) for 30000 hours in a bi-metallic sodium loop. The changes in microchemical, microstructural, and mechanical properties were evaluated and compared with the as-received and thermally aged specimens. Effective carbon diffusion coefficient {( {D_{C}^{eff} } )} was calculated to be 6.8 × 10-19 m2/s. Depth of carburization analyzed by secondary ion mass spectroscopy technique was around 100 µm for sodium-exposed 316LN SS. Selective leaching of nickel occurred across depth from the surface of sodium-exposed 316LN SS with the formation of 10 µm ferrite layer, and it showed an increase in yield strength by 15 pct, reduction in ductility by 60 pct, and a decrease in impact energy by 15 pct vis-a-vis the as-received and thermally aged specimens. This reduction in ductility occurred due to extensive precipitation of sigma phase as a result of long-term thermal aging. No significant changes were observed in the sodium/modified 9Cr-1Mo steel interfacial microstructure as well as tensile properties of sodium-exposed modified 9Cr-1Mo steel. Although modified 9Cr-1Mo neither showed carburization nor decarburization on sodium exposure, it showed a drastic reduction in the impact strength, which was attributed to the presence of Laves phase, observed in X-ray diffraction patterns.

  17. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  18. Effect of Annealing Temperature on Microstructure and Mechanical Properties of Bulk 316L Stainless Steel with Nano- and Micro-crystalline Dual Phases

    NASA Astrophysics Data System (ADS)

    La, Peiqing; Wei, Fuan; Lu, Xuefeng; Chu, Chenggang; Wei, Yupeng; Wang, Hongding

    2014-10-01

    Microstructures and mechanical properties of 316L stainless steels with dual phases austenite prepared by an aluminothermic reaction casting were explored. It is found that the steels consist of nano- and micro-crystalline austenite phases, a little δ ferrite and contaminations. Before and after annealing at 1073 K and 1273 K (800 °C and 1000 °C), average grain sizes of the nanocrystalline austenite phase are about 32, 31, 38 nm, respectively. Tensile strength increases first from 371 to 640 MPa and then decreases to 454 MPa. However, elongation ratio increases gradually from 16 to 23 and then 31 pct after annealing. The results illustrate that the steel after annealing at 1073 K (800 °C) has better properties, also indicating that combination of dual nano- and micro-crystalline austenite phase is conductive to improving tensile properties of materials.

  19. Evaluation of the Effect of Dynamic Sodium on the Low Cycle Fatigue Properties of 316L(N) Stainless Steel Base and Weld Joints

    NASA Astrophysics Data System (ADS)

    Ganesan, V.; Kannan, R.; Mariappan, K.; Sukumaran, G.; Sandhya, R.; Rao, K. Bhanu Sankara

    2012-06-01

    Low cycle fatigue (LCF) tests on 316L(N) austenitic stainless steel base and weld joints were at 823 K and 873 K at a constant strain rate of 3 × 10 -3 s -1 with strain ranges varying from {±}0.4% to {±}1.0% in a servo-hydraulic fatigue test system under flowing sodium environment. The cyclic stress response exhibited a similar trend as that in air comprising of an initial rapid hardening, followed by a slight softening stage before saturation. The fatigue lives are significantly improved in sodium environment when compared to identical testing conditions in air environment. The lack of oxidation in sodium environment is attributed to the delayed crack initiation, reduced crack propagation rate and consequent increase in fatigue life. Comparison of the data evaluated in sodium with RCC-MR design code, derived on the basis of data obtained from air shows that the design based on air tests is conservative.

  20. Erosion-corrosion resistance of electroplated Co-Pd film on 316L stainless steel in a hot sulfuric acid slurry environment

    NASA Astrophysics Data System (ADS)

    Li, Sirui; Zuo, Yu; Ju, Pengfei

    2015-03-01

    A Co-Pd film was deposited on 316L stainless steel by electroplating. The erosion-corrosion behavior of the Co-Pd plated samples in hot sulfuric acid solution with SiO2 particles was investigated. The results showed that there was a significant synergistic effect between erosion and corrosion. At higher stirring speed, even in such strong corrosive environment the erosion-corrosion rate of Co-Pd plated samples was controlled mainly by the erosion resistance. The erosion-corrosion resistance of pure Pd plated sample decreased rapidly with increasing stirring speed, whereas that of Co-Pd plated sample kept almost stable under the tested conditions due to the high micro-hardness and good corrosion resistance of the film.

  1. Influence of Zn as a spallation product on the behaviour of martensitic steel T91 and austenitic steel 316L in liquid Pb-Bi

    NASA Astrophysics Data System (ADS)

    Deloffre, Ph.; Terlain, A.

    2004-11-01

    The liquid Pb-Bi alloy is proposed as material for the spallation target in hybrid systems. During the spallation process, several chemical elements are produced in the target which could generate specific liquid metal embrittlement phenomena. Among these species, zinc is known as an element which can promote LME (liquid metal embrittlement). Corrosion tests were carried out in liquid Pb-Bi in isothermal static conditions without and with 80 wppm of zinc at 150 °C, 350 °C and 600 °C up to 6000 h. No modification of the corrosion kinetics of T91 martensitic and 316L austenitic steels was observed for either unstressed or U-bend specimens with zinc in Pb-Bi. Moreover, no sign of embrittlement was observed for any of the samples with and without zinc.

  2. Correlation between distribution of nitrogen atoms implanted at high energy and high dose and nanohardness measurements into 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Pelletier, H.; Mille, P.; Muller, D.; Stoquert, J. P.; Cornet, A.; Grob, J. J.

    2001-05-01

    Ion implantation causes changes in surface composition or morphology of solids which yield to a modification of physical and particularly mechanical properties, such as hardness, Young's modulus and elastic recovery. The purpose of this study is to focus on the effects occurring during the annealing process of stainless steel 316L samples implanted with high energy (1 MeV) nitrogen ions at high dose (10 18 N cm -2). From nuclear reaction analysis (NRA) measurements, the unusual shape of N distribution is discussed in terms of diffusion and precipitation mechanisms and correlated with the physical and chemical modifications observed with glancing incidence X-ray diffraction (GIXRD). Finally, from nanoindentation measurements, the real hardness profile is extracted using the Bückle's model eliminating the substrate effect. For each specimen, we show that the hardness is the sum of two terms, the first being related to nitrogen concentration and the second to various strengthening mechanisms depending on temperature.

  3. Correlation between optical characterization of the plasma in reactive magnetron sputtering deposition of Zr N on SS 316L and surface and mechanical properties of the deposited films

    NASA Astrophysics Data System (ADS)

    Fragiel, A.; Machorro, R.; Muñoz-Saldaña, J.; Salinas, J.; Cota, L.

    2008-05-01

    Optical and surface spectroscopies as well as nanoindentation techniques have been used to study ZrN coatings on 316L stainless steel obtained by DC-reactive magnetron sputtering. The deposit process was carried out using initial and working pressures of 10 -6 Torr and 10 -3 Torr, respectively. The experimental set-up for optical spectra acquisition was designed for the study in situ of the plasma in the deposition chamber. Auger spectroscopy, SEM and X-ray diffraction were used to characterize the coatings. Nanoindentation tests were carried out to measure the mechanical properties of the coating. Plasma characterization revealed the presence of CN molecules and Cr ions in the plasma. Surface spectroscopy results showed that ZrN, Zr 3N 4 and ZrC coexist in the coating. These results allowed the understanding of the mechanical behavior of the coatings, demonstrating the importance of the plasma characterization as a tool for tailoring the properties of hard coatings.

  4. Corrosion behavior of TiN, TiAlN, TiAlSiN-coated 316L stainless steel in simulated proton exchange membrane fuel cell environment

    NASA Astrophysics Data System (ADS)

    Nam, Nguyen Dang; Vaka, Mahesh; Tran Hung, Nguyen

    2014-12-01

    To gain high hardness, good thermal stability and corrosion resistance, multicomponent TiAlSiN coating has been developed using different deposition methods. In this study, the influence of Al and Si on the electrochemical properties of TiN-coated 316L stainless steel as bipolar plate (BP) materials has been investigated in simulated proton exchange membrane fuel cell environment. The deposited TiN, TiAlN and TiAlSiN possess high hardness of 23.9, 31.7, 35.0 GPa, respectively. The coating performance of the TiN coating is enhanced by Al and Si addition due to lower corrosion current density and higher Rcoating and Rct values. This result could be attributed to the formation of crystalline-refined TiN(200), which improves the surface roughness, surface resistance, corrosion performance, and decreased passive current density.

  5. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    NASA Astrophysics Data System (ADS)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-07-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness ( Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  6. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    NASA Astrophysics Data System (ADS)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-05-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness (Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  7. Effect of a Nickel-Iron Mixture of Weld Metal on Hydrogen Permeability at Various Temperatures in 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Yamazaki, Takahisa; Ikeshoji, Toshi-Taka; Suzumura, Akio; Kobayashi, Daigo; Kamono, Shumpei

    It is important to prevent from hydrogen embrittlement cracking in the heat-affected zone of welded steels. The hydrogen permeation rate for bulk nickel at high temperatures is higher than that of stainless steel, although the reverse is true at low temperatures. Low carbon stainless 316L steel, which contained 12-15% nickel, was selected as the parent material for welding. We have investigated the affect of nickel near the heat-affected zone by measuring the hydrogen permeation at various temperatures. We performed hydrogen permeation tests into the bead on plate specimens using nickel filler. A stationary hydrogen gas flux through the stainless steel specimen was measured by using an orifice and a quadrupole mass spectrometer (QMS). The partial pressure difference for hydrogen that was applied to the specimen was able to be kept constant by maintaining a constant gas flow rate through the orifice in a low- pressure room. An orifice with a 3 mm diameter maintained stationary steady-state hydrogen gas flux from the specimen at 620K, while a 1.2 mm diameter orifice maintained the steady pressure at 520 K. The hydrogen permeability, K was calculated based on the measured steady-state hydrogen gas fluxes at various temperatures. These results plotted as log K versus 1/T (reciprocal temperature) could not be interpolated linearly. The permeability values of the specimen at 570 K and 520 K were less than interpolated ones between the value at 620 K and the value at 520K of the 316 L stainless steel substrate as received.

  8. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  9. SU-E-T-548: Modeling of Breast IORT Using the Xoft 50 KV Brachytherapy Source and 316L Steel Rigid Shield

    SciTech Connect

    Burnside, W

    2015-06-15

    Purpose: Xoft provides a set of 316L Stainless Steel Rigid Shields to be used with their 50 kV X-ray source for Breast IORT treatments. Modeling the different shield sizes in MCNP provides information to help make clinical decisions for selecting the appropriate shield size. Methods: The Xoft Axxent 50 kV Electronic Brachytherapy System has several applications in radiation therapy, one of which is treating cancer of the breast intraoperatively by placing the miniaturized X-ray tube inside an applicator balloon that is expanded to fill the lumpectomy bed immediately following tumor removal. The ribs, lung, and muscular chest wall are all regions at risk to receive undesired dose during the treatment. A Xoft 316L Stainless Steel Rigid Shield can be placed between the intracostal muscles of the chest wall and the remaining breast tissue near the balloon to attenuate the beam and protect these organs. These shields are provided in 5 different sizes, and the effects on dose to the surrounding tissues vary with shield size. MCNP was used to model this environment and tally dose rate to certain regions of interest. Results: The average rib dose rate calculated using 0cm (i.e., no shield), 3cm, and 5cm diameter shields were 26.89, 15.43, and 8.91 Gy/hr respectively. The maximum dose rates within the rib reached 94.74 Gy/hr, 53.56 Gy/hr, and 31.44 Gy/hr for the 0cm, 3cm, and 5cm cases respectively. The shadowing effect caused by the steel shields was seen in the 3-D meshes and line profiles. Conclusion: This model predicts a higher dose rate to the underlying rib region with the 3cm shield compared to the 5cm shield; it may be useful to select the largest possible diameter when choosing a shield size for a particular IORT patient. The ability to attenuate the beam to reduce rib dose was also confirmed. Research sponsored by Xoft Inc, a subsidiary of iCAD.

  10. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  11. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    SciTech Connect

    Liu, Z.H. Zhang, D.Q. Sing, S.L. Chua, C.K. Loh, L.E.

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  12. Comparison between Palm Oil Derivative and Commercial Thermo-Plastic Binder System on the Properties of the Stainless Steel 316L Sintered Parts

    NASA Astrophysics Data System (ADS)

    Ibrahim, R.; Azmirruddin, M.; Wei, G. C.; Fong, L. K.; Abdullah, N. I.; Omar, K.; Muhamad, M.; Muhamad, S.

    2010-03-01

    Binder system is one of the most important criteria for the powder injection molding (PIM) process. Failure in the selection of the binder system will affect on the final properties of the sintered parts. The objectives of this studied is to develop a novel binder system based on the local natural resources and environmental friendly binder system from palm oil derivative which is easily available and cheap in our country of Malaysia. The novel binder that has been developed will be replaced the commercial thermo-plastic binder system or as an alternative binder system. The results show that the physical and mechanical properties of the final sintered parts fulfill the Metal Powder Industries Federation (MPIF) standard 35 for PIM parts. The biocompatibility test using cell osteosarcoma (MG63) and vero fibroblastic also shows that the cell was successfully growth on the sintered stainless steel 316L parts indicate that the novel binder was not toxic. Therefore, the novel binder system based on palm oil derivative that has been developed as a binder system fulfills the important criteria for the binder system in PIM process.

  13. Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

    PubMed

    Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

    2016-08-01

    The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces. PMID:27105168

  14. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  15. The electroplated Pd-Co alloy film on 316 L stainless steel and the corrosion resistance in boiling acetic acid and formic acid mixture with stirring

    NASA Astrophysics Data System (ADS)

    Li, Sirui; Zuo, Yu; Tang, Yuming; Zhao, Xuhui

    2014-12-01

    Pd-Co alloy films were deposited on 316 L stainless steel by electroplating. Scanning electronic microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, weight loss test and polarization test were used to determine the properties of the Pd-Co alloy films. The Pd-Co films show fine grain size, low porosity and obviously high micro-hardness. The Co content in the film can be controlled in a large range from 21.9 at.% to 57.42 at.%. Pd is rich on the Pd-Co film surface, which is benefit to increase the corrosion resistance. In boiling 90% acetic acid plus 10% formic acid mixture with 0.005 M Br- under stirring, the Pd-Co plated stainless steel samples exhibit evidently better corrosion resistance in contrast to Pd plated samples. The good corrosion resistance of the Pd-Co alloy film is explained by the better compactness, the lower porosity, and the obviously higher micro-hardness of the alloy films, which increases the resistance to erosion and retards the development of micro-pores in the film.

  16. Controlled electrophoretic deposition of HAp/β-TCP composite coatings on piranha treated 316L SS for enhanced mechanical and biological properties

    NASA Astrophysics Data System (ADS)

    Prem Ananth, K.; Nathanael, A. Joseph; Jose, Sujin P.; Oh, Tae Hwan; Mangalaraj, D.; Ballamurugan, A. M.

    2015-10-01

    Hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP) bioactive materials have been used as individual coatings on steel implants employed in the fields of orthopedics and dentistry due to their excellent properties, which foster effective healing of the repair site. However, slow dissolution of HAp and fairly little fast dissolution of β-TCP present a major obstacle for such applications and this leads to the focus on the investigation of a mixture of HAp and β-TCP composite that forms biphasic calcium phosphate (BCP). The BCP coatings were achieved by thickness controlled electrophoretic deposition on piranha treated 316L SS. This method is well controlled and the anticipated dissolution rate could be attained with faster formation of new bone at the implant site, when compared to the individual HAp or β-TCP coating. The structural, functional, morphological and elemental composition of the coatings were characterized by using various analytical techniques. The BCP coating has been shown to have a role in obstructing the corrosion to a greater extent when in contact with SBF solution. The BCP coating also shows excellent in vitro and mechanical properties and osteoblasts cellular tests revealed that the coating was more effective in improving biocompatibility. This makes it an ideal candidate material for hard tissue replacement.

  17. Cosintering of Powder Injection Molding Parts Made from Ultrafine WC-Co and 316L Stainless Steel Powders for Fabrication of Novel Composite Structures

    NASA Astrophysics Data System (ADS)

    Simchi, A.; Petzoldt, F.

    2010-01-01

    Sintering response and phase formation during sintering of WC-Co/316L stainless steel composites produced by assembling of powder injection molding (PIM) parts were studied. It is shown that during cosintering a significant mismatch strain (>4 pct) is developed in the temperature range of 1080 °C to 1350 °C. This mismatch strain induces biaxial stresses at the interface, leading to interface delamination. Experimental results revealed that sintering at a heating rate of 20 K/min could be used to decrease the mismatch strain to <2 pct. Meanwhile, WC is decomposed at the contact area and the diffusion of C and Co into the iron lattice results in the formation of a liquid and MC and M6C carbides at 1220 °C. Spreading of the liquid accelerates the reaction, affecting the dimensional stability of the PIM parts. To prevent the reaction, surface oxidation of the cemented carbide followed by hydrogen reduction during sintering was examined. Although the amount of mismatch strain increased, formation of a metallic interface consisting of a W-Co alloy (45 to 50 at. pct Co) and a Co-rich iron alloy (18 at. pct Co) prevented the decomposition of WC and melt formation. It is also shown that the deposition of a thin Ni layer after thermal debinding decreases the mismatch stresses through melt formation, although interlayer diffusion causes pore-band formation close to the steel part.

  18. Spectroscopic and microscopic investigation of the corrosion of 316/316L stainless steel by lead-bismuth eutectic (LBE) at elevated temperatures: importance of surface preparation

    NASA Astrophysics Data System (ADS)

    Johnson, Allen L.; Parsons, Denise; Manzerova, Julia; Perry, Dale L.; Koury, Dan; Hosterman, Brian; Farley, John W.

    2004-07-01

    The corrosion of steel by lead-bismuth eutectic (LBE) is an important issue in proposed nuclear transmutation schemes. Russian scientists at the IPPE exposed steel samples to oxygen-controlled LBE at temperatures up to 823 K and exposure times up to 3000 h. We have characterized these post-exposure steel samples and unexposed controls, using scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDAX) and X-ray photoelectron spectroscopy (XPS). Previous researchers have investigated the corrosion by LBE of steel of varying composition. In the present work, we compared two samples having the same composition (standard nuclear grade 316/316L) but different surface preparation: a cold-rolled sample was compared with an annealed sample. The cold-rolled sample had an order of magnitude less corrosion (i.e., both lower oxidation and less weight change) than the annealed sample. Sputter depth profiling of the exposed annealed sample and cold-rolled sample showed a marked difference in oxide layer composition between the annealed and cold-rolled samples. The annealed sample showed a complex oxide structure (iron oxide over chromium/iron oxide mixtures) of tens of microns thickness, while the cold-rolled sample was covered with a rather simple, primarily chromium oxide layer of ˜1 μm thickness.

  19. Influence of LBE long term exposure and simultaneous fast neutron irradiation on the mechanical properties of T91 and 316L

    NASA Astrophysics Data System (ADS)

    Stergar, E.; Eremin, S. G.; Gavrilov, S.; Lambrecht, M.; Makarov, O.; Iakovlev, V.

    2016-05-01

    The LEXUR-II-LBE irradiation campaign was conducted from 2011 to 2012 and was aimed to investigate the combined influence of irradiation and LBE environment. In this irradiation campaign tensile test samples, pressurized tubes and corrosion samples were irradiated in LBE filled capsules. To separate the effect of exposure to LBE and neutron irradiation a parallel furnace experiment where the samples were exposed to LBE at the irradiation temperature for the corresponding time was conducted. Here we report results of the first extracted capsule which was irradiated about 6 months and dismantled after a cooling phase to decrease activity. The results of SSRT tests for irradiated T91 show that the exposure to LBE at 350 °C for a long time leads to the appearance of liquid metal embrittlement without any pre-treatment which is usually necessary to promote LME. Irradiation increases the effect of LME on the ductility of T91. In contrast to the findings for T91 the gained results also show that tensile tests on irradiated austenitic stainless steel 316L show no influence of LBE environment on the tensile properties.

  20. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  1. Coating process and early stage adhesion evaluation of poly(2-hydroxy-ethyl-methacrylate) hydrogel coating of 316L steel surface for stent applications.

    PubMed

    Indolfi, Laura; Causa, Filippo; Netti, Paolo Antonio

    2009-07-01

    In this study, a spray-coating method has been set up with the aim to control the coating of poly(2-hydroxy-ethyl-methacrylate) (pHEMA), an hydrophilic polymeric hydrogel, onto the complex surface of a 316L steel stent for percutaneous coronary intervention (PCI). By varying process parameters, tuneable thicknesses, from 5 to 20 microm, have been obtained with uniform and homogeneous surface without crack or bridges. Surface characteristics of pHEMA coating onto metal surface have been investigated through FTIR-ATR, contact angle measurement, SEM, EDS and AFM. Moreover, results from Single-Lap-Joint and Pull-Off adhesion tests as well as calorimetric analysis of glass transition temperature suggested that pHEMA deposition is firmly adhered on metallic surface. The pHEMA coating evaluation of roughness, wettability together with its morphological and chemical stability after three cycles of expansion-crimping along with preliminary results after 6 months demonstrates the suitability of the coating for surgical implantation of stent. PMID:19267260

  2. Degradation of SS316L bipolar plates in simulated fuel cell environment: Corrosion rate, barrier film formation kinetics and contact resistance

    NASA Astrophysics Data System (ADS)

    Papadias, Dionissios D.; Ahluwalia, Rajesh K.; Thomson, Jeffery K.; Meyer, Harry M.; Brady, Michael P.; Wang, Heli; Turner, John A.; Mukundan, Rangachary; Borup, Rod

    2015-01-01

    A potentiostatic polarization method is used to evaluate the corrosion behavior of SS316L in simulated anode and cathode environments of polymer electrolyte fuel cells. A passive barrier oxide film is observed to form and reach steady state within ∼10 h of polarization, after which time the total ion release rates are low and nearly constant at ∼0.4 μg cm-2 h-1 for all potentials investigated. The equilibrium film thickness, however, is a function of the applied potential. The main ionic species dissolved in the liquid are predominately Fe followed by Ni, that account for >90% of the steady-state corrosion current. The dissolution rate of Cr is low but increases systematically at potentials higher than 0.8 V. The experimental ion release rates can be correlated with a point defect model using a single set of parameters over a broad range of potentials (0.2-1 V) on the cathode side. The interfacial contact resistance measured after 48 h of polarization is observed to increase with increase in applied potential and can be empirically correlated with applied load and oxide film thickness. The oxide film is substantially thicker at 1.5 V possibly because of alteration in film composition to Fe-rich as indicated by XPS data.

  3. Laser Surface Hardening of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Jin, Yajuan; Li, Zhuguo; Qi, Kai

    2014-09-01

    The study investigates laser surface hardening in the AISI 1045 steel using two different types of industrial laser: a high-power diode laser (HPDL) and a CO2 laser, respectively. The effect of process parameters such as beam power, travel speed on structure, case depth, and microhardness was examined. In most cases, a heat-affected zone (HAZ) formed below the surface; a substantial increase in surface hardness was achieved. In addition, big differences were found between the hardened specimens after HPDL surface hardening and CO2 laser surface hardening. For HPDL, depths of the HAZ were almost equal in total HAZ o, without surface melting. For CO2 laser, the depths changed a lot in the HAZ, with surface melting in the center. To better understand the difference of laser hardening results when use these two types of laser, numerical (ANSYS) analysis of the heat conduction involved in the process was also studied. For HPDL method, a rectangular beam spot and uniform energy distribution across the spot were assumed, while for CO2 laser, a circular beam spot and Gaussian energy distribution were assumed. The results showed that the energy distribution variety altered the thermal cycles of the HAZ dramatically. The rectangular HPDL laser beam spot with uniform energy distribution is much more feasible for laser surface hardening.

  4. Influences of pH value, temperature, chloride ions and sulfide ions on the corrosion behaviors of 316L stainless steel in the simulated cathodic environment of proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Li, D. G.; Wang, J. D.; Chen, D. R.; Liang, P.

    2014-12-01

    316L stainless steel is in the passive state in a simulated cathodic environment, and the passivity of 316L SS is enhanced with increasing pH value, decreasing temperature, decreasing chloride ions and sulfide ions concentrations. Mott-Schottky plots show that the passive films appear a p-n heterojunction, and the donor and acceptor densities reach 1022 cm-3, showing a highly defective character of the passive film. The donor and acceptor densities increase with increasing temperature, increasing chloride ions and sulfide ions concentrations, while they decreased with increasing pH value. The decreased passivity and the increased doping density may be beneficial to the conductivity of the passive film, but they adversely affect the protectiveness of the passive film toward corrosion.

  5. Effects of Mo content on microstructure and corrosion resistance of arc ion plated Ti-Mo-N films on 316L stainless steel as bipolar plates for polymer exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Min; Kim, Kwang Ho; Shao, Zhigang; Wang, Feifei; Zhao, Shuang; Suo, Ni

    2014-05-01

    Bipolar plates are one of the most important components in PEMFC stack and have multiple functions, such as separators and current collectors, distributing reactions uniformly, and etc. Stainless steel is ideal candidate for bipolar plates owing to good thermal and electrical conductivity, good mechanical properties etc. However, stainless steel plate still cannot resist the corrosion of working condition. In this work, ternary Ti-Mo-N film was fabricated on 316L stainless steel (SS316L) as a surface modification layer to enhance the corrosion resistance. Effects of Mo content on the microstructure and corrosion resistance of Ti-Mo-N films are systematically investigated by altering sputtering current of the Mo target. XRD results reveal that the preferred orientation changes from [111] to [220] direction as Mo content in the film increases. The synthesized Ti-Mo-N films form a substitutional solid solution of (Ti, Mo)N where larger Mo atoms replace Ti in TiN crystal lattice. The TiN-coated SS316L sample shows the best corrosion resistance. While Mo content in the Ti-Mo-N films increases, the corrosion resistance gradually degrades. Compared with the uncoated samples, all the Ti-Mo-N film coated samples show enhanced corrosion resistance in simulated PEMFC working condition.

  6. Understanding the corrosion behavior of chromia-forming 316L stainless steel in dual oxidizing-reducing environment representative of SOFC interconnect

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Matthes, Steven A.; Bullard, Sophie J.; Dunning, John S.; Alman, David E.; Singh, P.

    2003-11-01

    A and B site doped LaCrO3-based electronically conducting Perovskite ceramic materials have been extensively used as interconnects in solid oxide fule cells (SOFC) operating at 800° to 1000°C as the Perovskites offer good electrical conductivity, chemical compatibility with the adjacent components of the fuel cell, chemical stability in reducing and oxidizing atmospheres, and thermal expansion coefficients that match other cell components. However, requirements for good mechanical properties, electrical and thermal conductivities, and low cost make metallic interconnects more promising. Significant progress in reducing the operating temperature of SOFC from ~1000°C to ~750°C is expected to permit the use of metallic materials with substantial cost reduction. Among the commercially available metallic materials, Cr2O3 (chromia) scale-forming iron base alloys appear to be the most promising candidates since they can fulfill the technical and economical requirements. These alloys, however, remain prone to reactions with oxygen and water vapor at fuel cell operating conditions and formation of gaseous chromium oxides and oxyhydroxides. To study the degradation processes and corrosion mechanisms of commercial chromia scale-forming alloys under SOFC interconnect exposure conditions, 316L was selected for this research because of the availability of the materials. The dual environment to which the interconnect material was exposed consisted of dry air (simulates the cathode side environment) and a mixture of H2 and 3% H2O (simulates the anode side environment). Post-corrosion surface evaluation involved the use of optical and scanning electron microscopy, as well as energy dispersive X-ray analyses.

  7. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  8. Distribution of soluble and precipitated iron and chromium products generated by anodic dissolution of 316L stainless steel and alloy C-22: final report

    SciTech Connect

    Estill, J; Farmer, J; Gordon, S; King, K; Logotetta, L; Silberman, D

    1999-08-11

    At near neutral pH and at applied potentials above the threshold potential for localized breakdown of the passive film, virtually all of the dissolved chromium appeared to be in the hexavalent oxidation state (Cr(VI)). In acidic environments, such as crevice solutions formed during the crevice corrosion of 316L and C-22 samples in 4 M NaCl, virtually all of the dissolved chromium appeared to be in the trivalent oxidation state (Cr(III)). These general observations appear to be consistent with the Pourbaix diagram for chromium (Pourbaix 1974), pp. 307-321. At high pH and high anodic polarization (pH {approximately} 8 and 800 mV vs. SHE), the predominate species is believed to be the soluble chromate anion (CrO{sub 4}{sup 2{minus}}). At the same pH, but lower polarization (pH {approximately} 8 and 0 mV vs. SHE), the predominate species are believed to be precipitates such as trivalent Cr(OH){sub 3} {center_dot} n(H{sub 2}O) and hexavalent Cr{sub 2}O{sub 3}. In acidified environments such as those found in crevices (pH < 3), soluble Cr{sup 3+} is expected to form over a wide range of potential extending from 400 mV vs. SHE to approximately 1200 mV vs. SHE. Again, this is consistent with the observations from the creviced samples. In earlier studies by the principal investigator, it has been found that low-level chromium contamination in ground water is usually in the hexavalent oxidation state (Farmer et al. 1996). In general, dissolved iron measured during the crevice experiments appears to be Fe(II) in acidic media and Fe(III) in near-neutral and alkaline solutions (table 3). In the case of cyclic polarization measurements, the dissolved iron measured at the end of some cyclic polarization measurements with C-22 appeared to be in the Fe(III) state. This is probably due to the high electrochemical potential at which these species were generated during the potential scan. Note that the reversal potential was approximately 1200 mV vs. Ag/AgCl during these scans. These

  9. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    NASA Astrophysics Data System (ADS)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  10. Modeling of the AISI Two-Zone Smelter, Part II: Physical Modeling and the AISI Pilot Plant Trials

    SciTech Connect

    Keller, Joseph George; Zhang, X.; Fuehan, R. J.; Vassilicos, A.; Sarma, B.

    2001-06-01

    Physical modeling experiments were conducted for the American Iron and Steel Institute (AISI) two-zone smelter process. The effects of geometrical and operating parameters on backmixing flow rates were investigated. It was found that the driving force for a backmixing flow in the AISI smelter comes from gas stirring in a liquid bath. The backmixing flow rate in the AISI smelter is proportional to a bath depth and an opening area of a barrier. Based on the results of the physical modeling experiments, a dimensional analysis was performed to extrapolate the water modeling results to the operating conditions in the AISI pilot plant. Copper tracer trials were conducted at the AISI pilot plant to investigate the backmixing flow of the AISI two-zone smelter process. The results obtained from the pilot plant trials and the water modeling experiments were compared.

  11. Corrosion behavior of 2205 duplex stainless steel.

    PubMed

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  12. A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Simonelli, Marco; Tuck, Chris; Aboulkhair, Nesma T.; Maskery, Ian; Ashcroft, Ian; Wildman, Ricky D.; Hague, Richard

    2015-09-01

    The creation of an object by selective laser melting (SLM) occurs by melting contiguous areas of a powder bed according to a corresponding digital model. It is therefore clear that the success of this metal Additive Manufacturing (AM) technology relies on the comprehension of the events that take place during the melting and solidification of the powder bed. This study was designed to understand the generation of the laser spatter that is commonly observed during SLM and the potential effects that the spatter has on the processing of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V. With the exception of Ti-6Al-4V, the characterization of the laser spatter revealed the presence of surface oxides enriched in the most volatile alloying elements of the materials. The study will discuss the implication of this finding on the material quality of the built parts.

  13. Measurement of hydrogen permeation through SUS 316L for pressures from 0.8 to 2.0 bar and thicknesses from 1 to 3 mm at 800°C

    NASA Astrophysics Data System (ADS)

    Lee, S. K.; Noh, S. J.; In, S. R.

    2012-07-01

    A detailed understanding of the permeation of hydrogen isotopes through structural materials is an important issue concerning the reliability, safety, fuelling and environmental impact of fusion power reactors. The permeation of hydrogen through SUS 316L stainless steel, which will be used in various parts of fusion power reactors, was investigated at an elevated temperature of 800 °C. From experiments at different hydrogen feed pressures of 0.8, 1.0, 1.5, and 2.0 bar with a 3-mm-thick membrane coupon, the hydrogen pressure exponent was determined, and the rate-limiting step for the permeation was determined to be bulk diffusion. From experiments using membranes of various thicknesses of 1, 2, and 3 mm at 1 bar, the effect of the membrane thickness on the hydrogen permeation was studied and discussed in relation to the bulk diffusion process. The results and the discussions for the hydrogen permeation experiments are presented here.

  14. Hot hardness characteristics of ausformed AISI M-50, Matrix 2, WD-65, modified AISI 440-C, and Super Nitralloy

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1973-01-01

    Short-term hot hardness studies were performed with ausformed AISI M-50, Matrix 2, WD-65, modified AISI 440-C (14-4-1) and case hardened Super Nitralloy. Hardness levels of each material were measured at elevated temperatures in an electric furnace with a low oxygen environment. Test temperatures ranged from 294 to 877 K. The hot hardness characteristics of the ausformed AISI-M-50, Matrix 2 WD-65, and modified AISI 440-C were the same as those determined for high-speed tool steels. Hot hardness for these steels can be predicted within one point Rockwell C. The hot hardness characteristics of both the case and core of Super Nitralloy were superior to AISI 52100 but inferior to the high-speed tool steels. The short-term Rockwell C hardness at temperature for the Super Nitralloy material between 294 and 769 K can be predicted within one point Rockwell C hardness.

  15. Rolling-element fatigue life of AISI M-50 and 18-4-1 balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1978-01-01

    Rolling element fatigue studies were conducted with AISI M-50, EFR 18-4-1, and VAR 18-4-1. Groups of 12.7 mm (1/2-in) diameter balls of each material were tested in the five ball fatigue tester. Test conditions included a load of 1540 N (347 lbf) giving a maximum Hertz stress of 5520 MPa (800 000 psi), a shaft speed of 10,700 rpm, and a contact angle of 30 deg. Tests were run at a race temperature of 339 K (150 F) with a type 2 ester lubricant. The rolling element fatigue life of AISI M-50 was not significantly different from that of EFR 18-4-1 or VAR 18-4-1 based on a statistical comparison of the test results.

  16. Effects of Ce on Inclusions, Microstructure, Mechanical Properties, and Corrosion Behavior of AISI 202 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cai, Guojun; Li, Changsheng

    2015-10-01

    The sizes and morphologies of nonmetallic inclusions, microhardness, tensile strength, and Charpy impact toughness in AISI 202 stainless steel with different Ce contents were synthetically analyzed by means of SEM, TEM, microhardness tester, and tensile and Charpy impact tests. Effects of Ce addition on the corrosion behavior were investigated in 5 wt.% H2SO4 solution for different periods of time through measuring AC impedance. The EIS measurements indicate that the steels with Ce addition exhibit higher R p values than those without Ce, which illustrates the relative resistance to uniform corrosion is accompanied by an increasing Ce addition. Ce addition to AISI 202 stainless steel improves its uniform corrosion resistance owing to metamorphic inclusions and the improvement of electrode potential in matrix. Upon increasing Ce addition, the indentation morphology of samples transfers from sink-in types to pile-up types, explaining good machinability of steels containing Ce. It is witnessed from the fracture mode that Ce refines the grain size of steels, significantly increasing the strength; in the meantime, its plasticity is improved, thereby solving the contradiction between the strength and the plasticity of steels. It is concluded that AISI 202 stainless steel with 0.016 wt.% Ce addition in the mass fraction has the best mechanical properties and the uniform corrosion resistance.

  17. Study on tempering behaviour of AISI 410 stainless steel

    SciTech Connect

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-02-15

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M{sub 23}C{sub 6}) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe{sub 2}C and M{sub 23}C{sub 6} types of carbides coexisting in the material. The nucleation of Fe{sub 2}C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M{sub 23}C{sub 6} carbides, instead of Fe{sub 2}C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of

  18. Surface fatigue life and failure characteristics of EX-53, CBS 1000M, and AISI 9310 gear materials

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.

    1985-01-01

    Spur gear endurance tests and rolling-element surface fatigue tests are conducted to investigate EX-53 and CBS 1000M steels for use as advanced application gear materials, to determine their endurance characteristics, and to compare the results with the standard AISI 9310 gear material. The gear pitch diameter is 8.89 cm (3.50 in). Gear test conditions are an oil inlet temperature of 320 K (116 F), an oil outlet temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), and a speed of 10,000 rpm. Bench-type rolling-element fatigue tests are conducted at ambient temperature with a bar specimen speed of 12,500 rpm and a maximum Hertz stress of 4.83 GPa (700 ksi). The EX-53 test gears have a surface fatigue life of twice that of the AISI 9310 spur gears. The CBS 1000M test gears have a surface fatigue life of more than twice that of the AISI 9310 spur gears. However, the CBS 1000M gears experience a 30-percent tooth fracture failure which limits its use as a gear material. The rolling-contact fatigue lines of RC bar specimens of EX-53 and ASISI 9310 are approximately equal. However, the CBS 1000M RC specimens have a surface fatigue life of about 50 percent that of the AISI 9310.

  19. Influence of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in an alkaline solution

    NASA Astrophysics Data System (ADS)

    Fattah-alhosseini, A.; Vafaeian, S.

    2016-01-01

    In this paper, the effect of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in 0.1 M NaOH solution was investigated. Potentiodynamic polarization curves showed that fine-grained samples have less corrosion potential, higher corrosion current density, and less protective passive film in comparison to coarse-grained samples. Electrochemical impedance spectroscopy (EIS) analysis revealed that implementing the thermomechanical operation led to lower polarization resistance. Also, Mott-Schottky analysis revealed that the passive films on both fine-grained and coarse-grained samples behave as n-type and p-type semiconductors and the semiconductor character of the passive films did not change by grain refinement. Moreover, it was found that the calculated donor and acceptor densities increased with grain refinement. Thus, the presented results indicated that grain refinement weakens the corrosion and passivation behavior of AISI 430 stainless steel in this alkaline solution.

  20. Variation in sessile microflora during biofilm formation on AISI-304 stainless steel coupons.

    PubMed

    de França, F P; Lutterbach, M T

    1996-07-01

    Coupons of stainless steel type AISI-304 were exposed to the industrial cooling system of a petrochemical plant fed by seawater from the Guanabara Bay, Rio de Janeiro, Brazil, in order to study the in situ formation of biofilms. Bacteria, microalgae and fungi were detected on the coupons as soon as 48 h after exposure. Their respective numbers were determined at times 48, 96 and 192 h and over the following 8 weeks. Aerobic, anaerobic and sulfate-reducing bacteria were quantified according to the technique of the most probable number, and fungi by the pour plate technique. The number of microorganisms present in the forming biofilm varied over the experimental period, reaching maximal levels of 14 x 10(11) cells cm-2, 30 x 10(13) cells cm-2, 38 x 10(11) cells cm-2 and 63 x 10(5) cells cm-2, respectively, for aerobic bacteria, anaerobic bacteria, sulfate-reducing bacteria and fungi, and the dynamics of this variation depended on the group of microorganisms. Bacillus sp, Escherichia coli, Serratia sp and Pseudomonas putrefaciens were identified among the aerobic bacteria isolated. Additionally, microalgae and bacteria of the genus Gallionella were also detected. Nonetheless, no evidence of corrosion was found on the stainless steel type AISI-304 coupons over the experimental period. PMID:8987686

  1. Colloquium on Large Scale Improvement: Implications for AISI

    ERIC Educational Resources Information Center

    McEwen, Nelly, Ed.

    2008-01-01

    The Alberta Initiative for School Improvement (AISI) is a province-wide partnership program whose goal is to improve student learning and performance by fostering initiatives that reflect the unique needs and circumstances of each school authority. It is currently ending its third cycle and ninth year of implementation. "The Colloquium on Large…

  2. Oxidation and sulfidation of implanted and unimplanted AISI 446 steel

    SciTech Connect

    Srinivasan, V.; McCormick, A.W.; Rai, A.K. )

    1990-12-01

    AISI 446 steel exhibited parabolic rate kinetics from the beginning during isothermal oxidation in oxygen at 850C. On the other hand, a pronounced transient oxidation with faster kinetics was observed in Ce- and Xe-implanted AISI 446 steels. The implantation, however, did not affect the steady-state parabolic rate constant, 3.77{plus minus}0.18{times}10{sup {minus}5} mg{sup 2}/cm{sup 4} min. The initial response of implanted steels to oxidation with pronounced transient oxidation was attributed to the physical defects of implantation. The oxide grains formed on AISI 446 early in the process of oxidation were rich in Fe and Cr, and after long exposure the spinel MnCr{sub 2}O{sub 4} became the major constituent of the scale. Ce-implantation did not have any effect on the corrosion behavior of AISI 446 in H{sub 2}/H{sub 2}O/H{sub 2}S/Ar at 850C. The scale had three zones: an outer layer with FeS, (FeCr)S, and spinel oxide; an intermediate layer of (FeCr)S; and an inner layer of Cr-rich oxide and (FeCr)S below the original metal surface.

  3. Microstructure, Mechanical and Corrosion Properties of Friction Stir-Processed AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Yasavol, Noushin; Jafari, Hassan

    2015-05-01

    In this study, AISI D2 tool steel underwent friction stir processing (FSP). The microstructure, mechanical properties, and corrosion resistance of the FSPed materials were then evaluated. A flat WC-Co tool was used; the rotation rate of the tool varied from 400 to 800 rpm, and the travel speed was maintained constant at 385 mm/s during the process. FSP improved mechanical properties and produced ultrafine-grained surface layers in the tool steel. Mechanical properties improvement is attributed to the homogenous distribution of two types of fine (0.2-0.3 μm) and coarse (1.6 μm) carbides in duplex ferrite-martensite matrix. In addition to the refinement of the carbides, the homogenous dispersion of the particles was found to be more effective in enhancing mechanical properties at 500 rpm tool rotation rate. The improved corrosion resistance was observed and is attributed to the volume fraction of low-angle grain boundaries produced after friction stir process of the AISI D2 steel.

  4. Effects of biofilm formation on the electrochemical behavior of AISI 304 SS in board machine environment

    SciTech Connect

    Carp, L.; Hakkarainen, T.; Raaska, L.

    1999-11-01

    The electrochemical behavior of and biofilm formation on AISI 304 stainless steel were studied in board machine environment with natural bacteria population. Open circuit potentials, redox-potential as well as different electrochemical measurements were performed. The biofilms formed were analyzed by microbial cultivation and by epifluorescence microscopy. The results of the measurements were compared with those performed both in sterilized white water and in artificial white water. The anodic polarization behavior of just immersed specimens was very similar in biotic (real), artificial and abiotic (sterilized) white water. Pitting initiated at very low potentials and continued to very negative values. The initiation of pitting became more difficult when the immersion time increased to 7 or 8 days in real, artificial or sterilized water. When the immersion time further increased, the pitting nucleated more easily in sterilized white water as well as in artificial white water than in biotic white water. In the laboratory equipment it was possible to maintain the biofilm already formed in the board mill, but the amount of sulfate reducing bacteria decreased and the amount of biofilm did not further increase. The composition and structure of the biofilm formed in laboratory differed from that formed in board mill conditions. The preliminary results indicate that the formation of biofilm in biotic white water rather inhibits than enhances the pitting corrosion of type AISI 304 stainless steel.

  5. Effect of five lubricants on life of AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1985-01-01

    Spur-gear surface fatigue tests were conducted with five lubricants using a single lot of consumable-electrode vacuum melted (CVM) AISI 9310 spur gears. The lot of gears was divided into five groups, each of which was tested with a different lubricant. The test lubricants are classified as either a synthetic hydrocarbon, mineral oil, or ester-based lubricant. All five lubricants have imilar viscosity and pressure-viscosity coefficients. A pentaerythritol base stock without sufficient antiwear additives produced a surface fatigue life pproximately 22 percent that of the same base stock with chlorine and phosphorus type additives. The presence of sulfur type antiwear additives in the lubricant did not appear to affect the surface fatigue life of the gears tested. No statistical difference in the 10-percent surface fatigue life was produced with four of the five lubricants.

  6. Tribological and corrosion behaviors of carburized AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  7. The aluminizing in powder technology of AISI 304 steel

    NASA Astrophysics Data System (ADS)

    Băitanu, D. B.; Găluşcă, D. G.; Achiţei, D. C.; Minciună, M. G.; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    The paper presents a study about the aluminizing treatments applied to AISI 304 stainless steel, with the purpose to improve the corrosion resistance. The aluminizing is realized in a powder medium, composed by aluminium powder (with 99.95% purity), aluminium oxide Al2O3 and ammonium chloride NH4Cl. The structural characterization was made by scanning electronic microscopy to highlight the structure of layer after aluminizing, at different magnitudes.

  8. Corrosion Resistance of Friction Surfaced AISI 304 Stainless Steel Coatings

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Phanikumar, G.; Prasad Rao, K.

    2013-02-01

    Corrosion resistance of friction surfaced AISI 304 coating in boiling nitric acid and chloride containing environments was found to be similar to that of its consumable rod counterpart. This was in contrast to the autogenous fusion zone of GTAW weld which showed inferior corrosion resistance with respect to the consumable rod. The superior corrosion resistance of friction surfaced coatings was attributed to the absence of δ-ferrite in it.

  9. Study of the Sensitization on the Grain Boundary in Austenitic Stainless Steel Aisi 316

    NASA Astrophysics Data System (ADS)

    Kocsisová, Edina; Dománková, Mária; Slatkovský, Ivan; Sahul, Martin

    2014-12-01

    Intergranular corrosion (IGC) is one of the major problems in austenitic stainless steels. This type of corrosion is caused by precipitation of secondary phases on grain boundaries (GB). Precipitation of the secondary phases can lead to formation of chromium depleted zones in the vicinity of grain boundaries. Mount of the sensitization of material is characterized by the degree of sensitization (DOS). Austenitic stainless steel AISI 316 as experimental material had been chosen. The samples for the study of sensitization were solution annealed on 1100 °C for 60 min followed by water quenching and then sensitization by isothermal annealing on 700 °C and 650 °C with holding time from 15 to 600 min. Transmission electron microscopy (TEM) was used for identification of secondary phases. Electron backscattered diffraction (EBSD) was applied for characterization of grain boundary structure as one of the factors which influences on DOS.

  10. Comparisons of modified Vasco X-2 and AISI 9310 gear steels

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1980-01-01

    Endurance tests were conducted with four groups of spur gears manufactured from three heats of consumable electrode vacuum melted (CVM) modified Vasco X-2. Endurance tests were also conducted with gears manufactured from CVM AISI 9310. Bench type rolling element fatigue tests were conducted with both materials. Hardness measurements were made to 811 K. There was no statistically significant life difference between the two materials. Life differences between the different heats of modified Vasco X-2 can be attributed to heat treat variation and resultant hardness. Carburization of gear flanks only can eliminate tooth fracture as a primary failure mode for modified Vasco X-2. However, a tooth surface fatigue spall can act as a nucleus of a tooth fracture failure for the modified Vasco X-2.

  11. A study of cumulative fatigue damage in AISI 4130 steel

    NASA Technical Reports Server (NTRS)

    Jeelani, S.; Musial, M.

    1986-01-01

    Experimental data were obtained using AISI 4130 steel under stress ratios of -1 and 0. A study of cumulative fatigue damage using Miner's and Kramer's equations for stress ratios of -1 and 0 for low-high, low-high-mixed, high-low, and high-low-mixed stress sequences has revealed that there is a close agreement between the theoretical and experimental values of fatigue damage and fatigue life. Kramer's equation predicts less conservative and more realistic cumulative fatigue damage than the popularly used Miner's rule does.

  12. Seawater piping systems designed with AISI 316 and RCP anodes

    SciTech Connect

    Valen, S.; Johnsen, R.; Gartland, P.O.; Drugli, J.M.

    1999-11-01

    Internal cathodic protection by resistor controlled anodes--Resistor controlled Cathodic Protection (RCP)--has been introduced as an alternative method for the prevention of localized corrosion of seawater transportation systems. More than 1000 RCP anodes have been installed in seawater piping systems made from highly alloyed stainless steel which previously had suffered from corrosion. The application of cheaper stainless steels like AISI 316 in combination with RCP anodes results in significant cost savings for the seawater system, and a few systems have been installed. This paper gives a short review of the theoretical background, and a presentation of the experience from some of the installations with these materials and RCP.

  13. Atomic diffusion in laser surface modified AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2013-07-01

    This paper presents a laser surface modification process of AISI H13 steel using 0.09 and 0.4 mm of laser spot sizes with an aim to increase surface hardness and investigate elements diffusion in laser modified surface. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, pulse repetition frequency (PRF), and overlap percentage. The hardness properties were tested at 981 mN force. Metallographic study and energy dispersive X-ray spectroscopy (EDXS) were performed to observe presence of elements and their distribution in the sample surface. Maximum hardness achieved in the modified surface was 1017 HV0.1. Change of elements composition in the modified layer region was detected in the laser modified samples. Diffusion possibly occurred for C, Cr, Cu, Ni, and S elements. The potential found for increase in surface hardness represents an important method to sustain tooling life. The EDXS findings signify understanding of processing parameters effect on the modified surface composition.

  14. MR Angiography of Peripheral Arterial Stents: In Vitro Evaluation of 22 Different Stent Types

    PubMed Central

    Burg, Matthias C.; Bunck, Alexander C.; Seifarth, Harald; Buerke, Boris; Kugel, Harald; Hesselmann, Volker; Köhler, Michael; Heindel, Walter; Maintz, David

    2011-01-01

    Purpose. To evaluate stent lumen visibility of a large sample of different peripheral arterial (iliac, renal, carotid) stents using magnetic resonance angiography in vitro. Materials and Methods. 21 different stents and one stentgraft (10 nitinol, 7 316L, 2 tantalum, 1 cobalt superalloy, 1 PET + cobalt superalloy, and 1 platinum alloy) were examined in a vessel phantom (vessel diameters ranging from 5 to 13 mm) filled with a solution of Gd-DTPA. Stents were imaged at 1.5 Tesla using a T1-weighted 3D spoiled gradient-echo sequence. Image analysis was performed measuring three categories: Signal intensity in the stent lumen, lumen visibility of the stented lumen, and homogeneity of the stented lumen. The results were classified using a 3-point scale (good, intermediate, and poor results). Results. 7 stents showed good MR lumen visibility (4x nitinol, 2x tantalum, and 1x cobalt superalloy). 9 stents showed intermediate results (5x nitinol, 2x 316L, 1x PET + cobalt superalloy, and 1x platinum alloy) and 6 stents showed poor results (1x nitinol, and 5x 316L). Conclusion. Stent lumen visibility varies depending on the stent material and type. Some products show good lumen visibility which may allow the detection of stenoses inside the lumen, while other products cause artifacts which prevent reliable evaluation of the stent lumen with this technique. PMID:22091380

  15. Effect of tip relief on endurance characteristics of super nitralloy and AISI M-50 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1974-01-01

    Tests were conducted with two groups of 8.89-centimeter (3.5-in.) pitch diameter spur gears with standard 20 deg involute profile with tip relief made of CVM Super-Nitralloy (5Ni-2Al) and CVM AISI M-50 at a temperature of 350 K (170 F). Super-Nitralloy gears with tip relief had a life 150 percent that of gears without tip relief. An increased scoring phenomenon was noted with the Super-Nitralloy gears with tip relief. Through-hardened AISI M-50 gears with tip relief failed due to tooth fracture. AISI M-50 gears without tip relief had a life approximately 40 times greater than the AISI M-50 gears with tip relief.

  16. Fretting of AISI 9310 and selected fretting resistant surface treatments

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1977-01-01

    Fretting wear experiments were conducted with uncoated AISI 9310 mating surfaces, and with combinations incorporating a selected coating to one of the mating surfaces. Wear measurements and SEM observations indicated that surface fatigue, as made evident by spallation and surface crack formation, is an important mechanism in promoting fretting wear to uncoated 9310. Increasing humidity resulted in accelerated fretting, and a very noticeable difference in nature of the fretting debris. Of the coatings evaluated, aluminum bronze with a polyester additive was most effective at reducing wear and minimizing fretting damage to the mating uncoated surface, by means of a selflubricating film that developed on the fretting surfaces. Chromium plate performed as an effective protective coating, itself resisting fretting and not accelerating damage to the uncoated surface.

  17. Fretting of AISI 9310 and selected fretting resistant surface treatments

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1977-01-01

    Fretting wear experiments were conducted with uncoated AISI 9310 mating surfaces, and with combinations incorporating a selected coating to one of the mating surfaces. Wear measurements and SEM observations indicated that surface fatigue, as made evident by spallation and surface crack formation, is an important mechanism in promoting fretting wear to uncoated 9310. Increasing humidity resulted in accelerated fretting, and a very noticeable difference in nature of the fretting debris. Of the coatings evaluated, alumimum bronze with a polyester additive was most effective at reducing wear and minimizing fretting damage to the mating uncoated surface, by means of a self-lubricating film that developed on the fretting surfaces. Chromium plate performed as an effective protective coating, itself resisting fretting and not accelerating damage to the uncoated surface.

  18. Stress Ratio Effect on Ratcheting Behavior of AISI 4340 Steel

    NASA Astrophysics Data System (ADS)

    Divya Bharathi, K.; Dutta, K.

    2016-02-01

    Ratcheting is known as accumulation of plastic strain during asymmetric cyclic loading of metallic materials under non-zero mean stress. This phenomenon reduces fatigue life of engineering materials and thus limits the life prediction capacity of Coffin-Manson relationship. This study intends to investigate the ratcheting behavior in AISI 4340 steel which is mainly used for designing of railway wheel sets, axles, shafts, aircraft components and other machinery parts. The effect of stress ratio on the ratcheting behaviour in both annealed and normalised conditions were investigated for investigated steel. Ratcheting tests were done at different stress ratios of -0.4, -0.6 and -0.8. The results showed that the material responds to hardening behavior and nature of strain accumulation is dependent on the magnitude of stress ratio. The post ratcheted samples showed increase in tensile strength and hardness which increases with increasing stress ratio and these variations in tensile properties are correlated with the induced cyclic hardening.

  19. Simulation of Thermo-viscoplastic Behaviors for AISI 4140 Steel

    NASA Astrophysics Data System (ADS)

    Li, Hong-Bin; Feng, Yun-Li

    2016-04-01

    The thermo-viscoplastic behaviors of AISI 4140 steel are investigated over wide ranges of strain rate and deformation temperature by isothermal compression tests. Based on the experimental results, a unified viscoplastic constitutive model is proposed to describe the hot compressive deformation behaviors of the studied steel. In order to reasonably evaluate the work hardening behaviors, a strain hardening material constant (h0) is expressed as a function of deformation temperature and strain rate in the proposed constitutive model. Also, the sensitivity of initial value of internal variable s to the deformation temperature is discussed. Furthermore, it is found that the initial value of internal variable s can be expressed as a linear function of deformation temperature. Comparisons between the measured and predicted results confirm that the proposed constitutive model can give an accurate and precise estimate of the inelastic stress-strain relationships for the studied high-strength steel.

  20. Pileup Behavior in Sharp Nanoindentation of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Zhu, L. N.; Xu, B. S.; Wang, H. D.; Wang, C. B.

    Experimental measurements have been used to investigate the pileup behavior during nanoindentation with a sharp indenter. The AISI 1045 steels treated by quenching and annealing were examined. The results show that during sharp nanoindentation process, the amount of pileup is related to the residual stress state, the indentation depth and the work hardening. The quenched steel with compressive residual stress will tend to pile up, and the stress-free annealed steel can decrease the pileup height. It is found that the pileup height gradually increases for the two steels as the indentation depth becomes larger. It is also shown that the low work hardening of the two steels can also result in the pileup deformation.

  1. Investment cast AISI H13 tooling for automotive applications

    SciTech Connect

    Maguire, M.C.; Baldwin, M.D.; Hochanadel, P.W.; Edwards, G.R.

    1995-07-01

    While many techniques exist for production of soft tooling, for die casting there is limited recent experience with cast tooling. The most common US alloy used for manufacture of die casting tooling is wrought AISI H13. If the performance of the cast material is comparable to the wrought counterpart, the use of investment cast HI 3 tooling directly from patterns made via rapid prototyping is of considerable interest. A metallurgical study of investment cast H13 was conducted to evaluate the mechanical behavior in simulated die casting applications. Variable thickness plate investment castings of AISI H13 hot work die steel were produced and characterized in the as-cast and heat-treated conditions. The characterization included light microscopy and mechanical testing. Wrought samples of standard and premium grade H13 were heat-treated and characterized similarly for comparison. Microstructural differences were observed in as-cast samples produced in different section thicknesses. Dendrite cell size and carbide morphology constituted the most prominent microstructural differences observed. After a full heat-treatment, microstructural differences between the wrought material and cast materials were slight regardless of section thickness.The mechanical properties of the cast and heat-treated material proved similar to the properties of the standard heat-treated wrought material. A thermal fatigue testing unit was to con-elate the heat checking susceptibility of H13 steel to its processing and consequent microstructural condition. Surface hardness decreased significantly with thermal cycling, and heat checking was observed in as few as 50 cycles. Thermal softening and thermal fatigue susceptibility were quantified and discussed relative to the microstructural conditions created by processing and heat-treatment. It was found that the premium grade wrought H13 steel provided the best overall resistance to heat checking.

  2. A Life Study of Ausforged, Standard Forged and Standard Machined AISI M-50 Spur Gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Tests were conducted at 350 K (170 F) with three groups of 8.9 cm (3.5 in.) pitch diameter spur gears made of vacuum induction melted (VIM) consumable-electrode vacuum-arc melted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears, but the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  3. A life study of ausforged, standard forged, and standard machined AISI M-50 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.; Bamberger, E. N.

    1975-01-01

    Tests were conducted at 350 K with three groups of 8.9 cm pitch diameter spur gears made of vacuum-induction melted (VIM), vacuum-arc remelted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears. However, the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  4. Study on residual stress of AISI304 TIG welding line with laser shock processing by x-ray stress analyzer

    NASA Astrophysics Data System (ADS)

    Zhang, Y. K.; Kong, D. J.; Yin, S. M.; Feng, A. X.; Lu, J. Z.; Ge, T.

    2006-02-01

    The surface of AISI304 TIG welding line was processed by LSP (laser shock processing). The effects on the microstructure, hardness and residual stress of AISI304 welding line by LSP were observed, and its mechanical properties were researched by SEM (scanning electron microscope) and test device of mechanical property. Residual stresses of AISI304 TIG welding line by LSP were measured with Model X-350A X ray analyzer. The test results show that compressive residual stress values of AISI304 TIG welding line by LSP are about 110MPa. Strengthening effects of AISI304 TIG welding line by LSP is very obvious, and fatigue properties of welding line is improved, and tensile residual stresses of welding line are obviously reduced, the distribution of residual stress tends to equality, and service life of AISI304 TIG welding line is improved.

  5. Multilayer Roll-Bonded Sandwich: Processing, Mechanical Performance, and Bioactive Behavior

    SciTech Connect

    Palkowski H.; Stanic V.; Carrado, A.

    2012-03-30

    Multifunctionality and improving the properties of materials make it necessary to use hybrid systems such as combinations of metals with polymers. Their applications can be found in all areas where light weight and improved and adapted mechanical properties as well as high functionality are needed. Moreover, tailored types of hybrids can be interesting for biomedical applications, as under specific conditions they show, e.g., good strength combined with high elasticity. Herein, we present preliminary tests on the biomimetic behavior of AISI SS316L/polypropylene copolymer/AISI SS316L sandwich. Biomimetic coatings were produced by inducing a calcium phosphate layer in a way similar to the process of natural bone formation. Knowledge of the formability of three-layered sandwich sheets and their biomimetic behavior is presented.

  6. Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

    NASA Astrophysics Data System (ADS)

    Sudha, C.; Sivai Bharasi, N.; Anand, R.; Shaikh, H.; Dayal, R. K.; Vijayalakshmi, M.

    2010-07-01

    AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 μm width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 μm width was identified which was found to consist of M 23C 6 carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

  7. An Electrochemical Processing Strategy for Improving Tribological Performance of Aisi 316 Stainless Steel Under Grease Lubrication

    NASA Astrophysics Data System (ADS)

    Zou, Jiaojuan; Li, Maolin; Lin, Naiming; Zhang, Xiangyu; Qin, Lin; Tang, Bin

    2014-12-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribological performance of 316 SS. Tribological behaviors of raw 316 SS and the treated sample were measured using a reciprocating type tribometer sliding against GCr15 steel counterpart under dry and grease lubrication conditions. The results showed that the mass losses of the two samples were in the same order of magnitude, and the raw sample exhibited lower friction coefficient in dry sliding. When the tests were conducted under grease lubrication condition, the friction coefficients and mass losses of the treated sample were far lower than those of the raw 316 SS. The tribological performance of 316 SS under grease lubrication was drastically improved after electrochemical processing.

  8. AISI waste oxide recycling program. Final technical report

    SciTech Connect

    Aukrust, E.; Downing, K.B.; Sarma, B.

    1995-08-01

    In March 1995 AISI completed a five-year, $60 million collaborative development program on Direct Steelmaking cost-shared by DOE under the Metals Initiative. This program defined an energy-efficient and environmentally-friendly technology to produce hot metal for steelmaking directly from coal and iron ore pellets without incurring the high capital costs and environmental problems associated with traditional coke oven and blast furnace technology. As it becomes necessary to replace present capacity, this new technology will be favored because of reduced capital costs, higher energy efficiency, and lower operating costs. In April 1994, having failed to move forward with a demonstration plant for direct ironmaking, despite substantial efforts by both Stelco and Geneva Steel, an alternative opportunity was sought to commercialize this new technology without waiting until existing ironmaking capacity needed to be replaced. Recycling and resource recovery of steel plant waste oxides was considered an attractive possibility. This led to approval of a ten-month, $8.3 million joint program with DOE on recycling steel plant waste oxides utilizing this new smelting technology. This highly successful trial program was completed in December 1994. The results of the pilot plant work and a feasibility study for a recycling demonstration plant are presented in this final technical report.

  9. High-temperature oxidation behavior of aluminized AISI 4130 steel

    NASA Astrophysics Data System (ADS)

    Badaruddin, Mohammad; Wang, Chaur Jeng; Wardono, Herry; Tarkono, Asmi, Dwi

    2016-02-01

    AISI 4130 steel was dipped into a molten aluminum bath at 700°C for 16 s to produce an aluminide coating on the steel substrate. The coating, which consisted of an Al-rich layer and an FeAl3 and Fe2Al5 intermetallic layer, strongly adhered to the steel substrate. High-temperature oxidation of the bare steel and aluminized steel was performed by thermogravimetry at 850°C for 49 h in static air. The oxidation products were characterized by scanning electron microscopy and energy-dispersive spectroscopy. The aluminide coating could increase the oxidation resistance of the bare steel by a factor of ˜19. The increase in high-temperature oxidation resistance of the aluminized steel is attributed to the formation of protective alumina scale (α-Al2O3). Although iron oxide nodules grew on the aluminide coating surface, the oxidation rate of the aluminide coatings was very low. After 49 h of oxidation, agglomerates of α-Al2O3 fine grains grew on the rod-shaped FeAl phases.

  10. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  11. Hot compression deformation behavior of AISI 321 austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Haj, Mehdi; Mansouri, Hojjatollah; Vafaei, Reza; Ebrahimi, Golam Reza; Kanani, Ali

    2013-06-01

    The hot compression behavior of AISI 321 austenitic stainless steel was studied at the temperatures of 950-1100°C and the strain rates of 0.01-1 s-1 using a Baehr DIL-805 deformation dilatometer. The hot deformation equations and the relationship between hot deformation parameters were obtained. It is found that strain rate and deformation temperature significantly influence the flow stress behavior of the steel. The work hardening rate and the peak value of flow stress increase with the decrease of deformation temperature and the increase of strain rate. In addition, the activation energy of deformation ( Q) is calculated as 433.343 kJ/mol. The microstructural evolution during deformation indicates that, at the temperature of 950°C and the strain rate of 0.01 s-1, small circle-like precipitates form along grain boundaries; but at the temperatures above 950°C, the dissolution of such precipitates occurs. Energy-dispersive X-ray analyses indicate that the precipitates are complex carbides of Cr, Fe, Mn, Ni, and Ti.

  12. The Forming of AISI 409 sheets for fan blade manufacturing

    SciTech Connect

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-07

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  13. Modeling the Flow Curve of AISI 410 Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Momeni, A.; Dehghani, K.; Heidari, M.; Vaseghi, M.

    2012-11-01

    In the present study, hot deformation behavior of AISI 410 martensitic stainless steel was investigated and modeled after conducting compression tests at the temperature range of 900-1150 °C and strain rate range of 0.001-1 s-1. At the studied temperature and strain rates, the flow curves were typical of dynamic recrystallization (DRX) showing a hardening peak followed by a softening one, and a steady state. The flow curves up to the peaks were modeled using the Estrin and Mecking equation. The softening due to DRX was also considered to increase the consistency of the developed model. The experimental equation proposed by Cingara and McQueen was also used to model the work hardening region. The results showed that the phenomenological model based on the Estrin and Mecking equation resulted in a better model for the work hardening region. Based on the Avrami equation, a model was developed to estimate the flow softening due to DRX between the peak and the starting point of steady state. The average value of the Avrami exponent was determined as 2.2, and it decreased with the increasing Zener-Hollomon parameter.

  14. Investigations on the Predictability of Coining Stainless Steel AISI 410

    NASA Astrophysics Data System (ADS)

    Grobbink, S. J.; Klaseboer, G.; Post, J.; Huetink, J.

    2010-06-01

    Due to the increasing trend towards miniaturization, various industries demand the knowledge of materials forming on microscale. Forming has many advantages above machining such as high accuracy, low costs and strengthening by cold-working. However, a drawback of microforming is that it leads to problems caused by so-called size effects. A lot of research has been done on this topic, but only a minor part deals with the forming of high strength materials. In this study two channels with 0.25 mm width and 4.5 mm length are formed in stainless steel sheet AISI 410 with an initial sheet thickness 0.5 mm. The channels are formed by the coining process. The experiments have been repeated in which all dimensions are scaled down by a factor two, in order to check if size effects occur. Ring compression tests are used to determine a shear friction coefficient. A finite element model was build up and solved with MSC.Marc in order to gain a better understanding of the coining process. A size dependent material model known from literature and a conventional material model is used for the simulations. Both results are compared with the experimental results.

  15. The Surface Fatigue Life of Contour Induction Hardened AISI 1552 Gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Turza, Alan; Chaplin, Mike

    1995-01-01

    Two groups of spur gears manufactured from two different materials and heat treatments were endurance tested for surface fatigue life. One group was manufactured from AISI 1552 and was finished ground to a 0.4 micron (16 micro-in.) rms surface finish and then dual frequency contour induction hardened. The second group was manufactured from CEVM AISI 9310 and was carburized, hardened, and ground to a 0.4 micron (16 micro-in.) rms surface finish. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a maximum Hertz stress of 1.71 GPa (248 ksi), a bulk gear temperature of approximately 350 K (170 F) and a speed of 10,000 rpm. The lubricant used for the tests was a synthetic paraffinic oil with an additive package. The test results showed that the 10 percent surface fatigue (pitting) life of the contour hardened AISI 1552 test gears was 1.7 times that of the carburized and hardened AISI 9310 test gears. Also there were two early failures of the AISI 1552 gears by bending fatigue.

  16. Surface textural features and its formation process of AISI 304 stainless steel subjected to massive LSP impacts

    NASA Astrophysics Data System (ADS)

    Luo, K. Y.; Yao, H. X.; Dai, F. Z.; Lu, J. Z.

    2014-04-01

    The effects of massive laser shock peening (LSP) impacts on surface textural feature of AISI 304 stainless steel (AISI 304 SS), including surface waviness, surface roughness, and machining texture and direction, have been investigated by using WKYO-NT1100 surface profiler and TR300 stylus roughness shape measuring instrument. Experimental results show that massive LSP impacts have an important influence on the surface waviness of the AISI 304 SS sample, but do not have a measurable impact on the surface roughness. Moreover, massive LSP impacts with constraint and ablation mode generate a novel compound texture on the surface of the AISI 304 SS sample. In addition, the formation process of surface compound texture in AISI 304 SS by massive LSP impacts is also entirely revealed.

  17. Surface fatigue life of CBN and vitreous ground carburized and hardened AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Patel, P. R.

    1988-01-01

    Spur gear surface endurance tests were conducted to investigate CBN ground AISI 9310 spur gears for use in aircraft applications, to determine their endurance characteristics and to compare the results with the endurance of standard vitreous ground AISI 9310 spur gears. Tests were conducted with VIM-VAR AISI 9310 carburized and hardened gears that were finish ground with either CBN or vitreous grinding methods. Test conditions were an inlet oil temeprature of 320 K (116 F), an outlet oil temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), and a speed of 10,000 rpm. The CBN ground gears exhibited a surface fatigue life that was slightly better than the vitreous ground gears. The subsurface residual stress of the CBN ground gears was approximately the same as that for the standard vitreous ground gears for the CBN grinding method used.

  18. Corrosion resistance of the AISI 304, 316 and 321 stainless steel surfaces modified by laser

    NASA Astrophysics Data System (ADS)

    Szubzda, B.; Antończak, A.; Kozioł, P.; Łazarek, Ł.; Stępak, B.; Łęcka, K.; Szmaja, A.; Ozimek, M.

    2016-02-01

    The article presents the analysis results of the influence of laser fluence on physical and chemical structure and corrosion resistance of stainless steel surfaces modified by irradiating with nanosecond-pulsed laser. The study was carried out for AISI 304, AISI 316 and AISI 321 substrates using Yb:glass fiber laser. All measurements were made for samples irradiated in a broad range of accumulated fluence (10÷400 J/cm2). The electrochemical composition (by EDX) and surface morphology (by SEM) of the prepared surfaces were carried out. Finally, corrosion resistance was analyzed by a potentiodynamic electrochemical test. The obtained results showed very high corrosion resistance for samples made by fluency of values lower than 100 J/cm2. In this case, higher values of corrosion potentials and breakdown potentials were observed. A correlation between corrosion phenomena, the range of laser power (fluence) and the results of chemical and structural tests were also found.

  19. Laser gas assisted treatment of AISI H12 tool steel and corrosion properties

    NASA Astrophysics Data System (ADS)

    Yilbas, B. S.; Toor, Ihsan-ul-Haq; Malik, Jahanzaib; Patel, F.

    2014-03-01

    Laser gas assisted treatment of AISI H12 tool steel surface is carried out and the electrochemical response of the laser treated surface is investigated. Morphological and metallurgical changes in the treated layer are examined using a scanning electron microscope, energy dispersive spectroscopy, and X-ray diffraction. Potentiodynamic polarization tests are carried out for untreated and laser treated specimen in 0.2 M NaCl solution at room temperature. It is found that the laser treated AISI H12 workpiece surfaces exhibit higher corrosion resistance as compared to untreated specimen as confirmed by lower corrosion rate, higher pitting potential, and lower passive current density.

  20. Coupled Multi-Electrode Investigation of Crevice Corrosion of AISI 316 Stainless Steel

    SciTech Connect

    F. Bocher; F. Presuel-Moreno; N.D. Budinasky; J.R. Scully

    2006-06-23

    Close packed coupled multi-electrodes arrays (MEA) simulating a planar electrode were used to measure the current evolution as a function of position during initiation and propagation of crevice corrosion of AISI 316 stainless steel. Scaling laws derived from polarization data enabled the use of rescaled crevices providing spatial resolution. Crevice corrosion of AISI 316 stainless steel in 0.6 M NaCl at 50 C was found to initiate close to the crevice mouth and to spread inwards with time. The local crevice current density increased dramatically over a short period to reach a limiting value.

  1. Comparative evaluation of laser-assisted micro-milling for AISI 316, AISI 422, TI-6AL-4V and Inconel 718 in a side-cutting configuration

    NASA Astrophysics Data System (ADS)

    Shelton, Jonathan A.; Shin, Yung C.

    2010-07-01

    This paper is focused on numerical modeling and experimental evaluation of laser-assisted micro-milling (LAMM). An experimental setup consisting of a 25 W CO2 laser, three-axis CNC linear stages and a high-speed spindle was used to implement the LAMM process. Micro-endmills between 100 and 300 µm in diameter were used to perform side-cutting operations with and without laser preheat on four materials: AISI 316, AISI 422, Ti-6Al-4V and Inconel 718. A three-dimensional transient finite-volume-based thermal model was used to analytically predict appropriate process parameters on the basis of material-removal temperatures. The effects of LAMM on the machined surface finish, edge burrs, tool wear and workpiece microstructure were evaluated experimentally.

  2. A life study of AISI M-50 and Super Nitralloy spur gears with and without tip relief

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1973-01-01

    Tests were conducted at 170 F with groups of 3.5-in.-pitch-diameter spur gear with and without tip relief made of consumable-electrode vacuum melted (CVM) Spur Nitralloy (5Ni-2Al) and CVM AISI M-50 steel. The AISI M-50 gears without tip relief had lives approximately 50 percent longer than the Super Nitralloy gears without tip relief. However, the Super Nitralloy gears with tip relief had lives equal to the AISI M-50 gears without tip relief. The difference in lives were not statistically significant. All gears failed by classical pitting fatigue at the pitch circle. However, the AIAI M-50 gears with tip relief failed by tooth fracture. AISI M-50 gear sets without tip relief having a spalled gear tooth which were deliberately overrun after spalling had occurred, failed by tooth fracture.

  3. Assessment of XM-19 as a Substitute for AISI 348 in ATR Service

    SciTech Connect

    F. A. Garner; L. R. Greenwood; R. E. Mizia; C. R. Tyler

    2007-11-01

    It has been proposed that XM-19 alloy be considered as a possible replacement steel for AISI 348 in the construction of Advanced Test Reactor (ATR) capsules. AISI 348 works well, but is currently very difficult to obtain commercially. The superior and desirable mechanical properties of XM-19 alloy have been proven in non-nuclear applications, but no data are available regarding its use in radiation environments. While most 300 series alloys will meet the conditions required in ATR , it cannot be confidently assumed that XM-19 can be substituted without prior qualification in a radiation test. Compared to AISI 348, XM-19 will have an enhanced tendency for phase instabilities due to its higher levels of Ni and, especially, Si. However, transmutation of important elemental components in the highly thermalized ATR spectrum may have a very pronounced effect on its performance during irradiation. Not only will strong transmutation of Mn to Fe reduce the ductility and strength advantages provided by the higher initial Mn content of XM-19, but the extensive loss of Mn will also release from solution much of the N upon which the higher strength of XM-19 depends. In addition, the combined influence of transmutation and Inverse Kirkendall processes may lead to gas-bubble-covered grain boundaries, producing a very fragile alloy after significant irradiation has accumulated. At present, there are no radiation data available to substantiate this possible scenario. An alternate proposal is therefore advanced. Since the response of AISI 348 and 347 to radiation are expected to be relatively indistinguishable, the AISI 347 might serve as an acceptable replacement. While AISI 348 is usually chosen for nuclear service in order to reduce the overall radioactivity arising from relatively small amounts of highly transmutable elements such as cobalt, these elements have very little effect on the radiation performance of the steel. In the proposed application, however, the activity

  4. Compatibility between AISI441 alloy interconnect and representative seal glasses in solid oxide fuel/electrolyzer cells

    NASA Astrophysics Data System (ADS)

    Jin, T.; Lu, K.

    AISI441 alloy, an advanced ferritic stainless steel, is considered as a promising metallic interconnect material for solid oxide fuel/electrolyzer cells. In this work, the compatibility between the AISI441 alloy and four representative seal glasses (YSO-4, G18, SABS-0, and SCAN2) has been studied. The AISI441/glass couples are thermally treated in both air and H 2/H 2O atmospheres at 800 °C for up to 500 h. Interfacial morphology shows that the YSO-4 glass and the SCAN2 glass have relatively high reaction tendency with the AISI441 alloy; the G18 glass devitrifies extensively during the thermal treatment; and the SABS-0 glass shows very little interaction or devitrification. In the H 2/H 2O atmosphere, the AISI441 alloy has less interaction with the sealing glasses compared with the air condition. Different phases from interfacial reaction and devitrification have been identified for each of the sealing glasses. Diffusion, devitrification, and reaction are the events occurring at the interface. Overall, the AISI441/SABS-0 glass couple shows the least interfacial reaction and devitrification and the best thermal stability.

  5. The effect of extracellular polymeric substances on the attachment of Pseudomonas NCIMB 2021 to AISI 304 and 316 stainless steel.

    PubMed

    Gubner, R; Beech, I B

    2000-01-01

    Surfaces of AISI 304 and 316 stainless steels were pre-treated with three different types of extracellular polymeric substances, viz. (i) exopolymers released into the culture medium ("free"; or planktonic exopolymers), (ii) capsular exopolymers, and (iii) biofilm exopolymers, produced by continuous cultures of marine Pseudomonas NCIMB 2021. The initial attachment of Pseudomonas cells to exopolymer-conditioned steel surfaces varied with the exopolymer type and concentration. Results gained from wettability studies of exopolymer-treated steel using contact angle measurements, as well as from the surface roughness measurements conducted employing atomic force microscopy analysis, could not account for the observed, statistically significant differences (p < 0.1) in the level of bacterial surface colonisation. It is therefore proposed that neither surface hydrophobicity nor roughness play an important part in the early attachment of Pseudomonas NCIMB 2021 to the conditioned steel surfaces and that a difference in the chemistry of the exopolymers is most likely a key parameter influencing initial cell adhesion to pre-treated steel. PMID:22115289

  6. Determination of tribological properties of ion-nitrided AISI 5140 steel

    SciTech Connect

    Alsaran, Akguen

    2002-09-15

    AISI 5140 low-alloy steel is ion-nitrided under different process parameters, including time (1, 4, and 8 h), temperature (450, 500, and 550 deg. C), and various gas mixtures at a working pressure of 5 mbar. The ion-nitriding behaviors of AISI 5140 steel have been assessed by evaluating tribological properties, surface hardness, surface roughness, compound layer thickness, and case depth by using a pin-on-disk wear machine, microhardness tester, surface profilometer, and scanning electron microscopy (SEM). It is found that ion nitriding improves the wear rate, and the presence of a hard and brittle compound layer on the surface causes an increase in wear of specimen surface. It is finally observed that ion nitriding parameters have no dominant effect on the friction coefficient.

  7. Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

    NASA Astrophysics Data System (ADS)

    Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

    2015-02-01

    This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

  8. Effects of various gas mixtures on plasma nitriding behavior of AISI 5140 steel

    SciTech Connect

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2002-10-15

    AISI 5140 steel was plasma nitrided at various gas mixtures of nitrogen, hydrogen, and argon to investigate the actions of hydrogen and argon on plasma nitriding. The structural and mechanical properties of ion-nitrided AISI 5140 steel have been assessed by evaluating composition of phases, surface hardness, compound layer thickness, and case depth by using X-ray diffraction (XRD), microhardness tests, and scanning electron microscopy (SEM). It was found that the growth of compound layer can be controlled and the diffusion improved when the gas mixture includes H{sub 2} gas. Additionally, it was determined that the amount of Ar in dual gas mixture must be at 20% minimum to obtain distinctive surface hardness and compound layer thickness.

  9. An investigation of the plastic fracture of AISI 4340 and 18 nickel - 200 grade maraging steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1974-01-01

    The mechanisms of plastic fracture (dimpled rupture) in high-purity and commercial 18 Ni, 200 grade maraging steels and quenched and tempered AISI 4340 steels have been studied. Plastic fracture takes place in the maraging alloys through void initiation by fracture of titanium carbo-nitride inclusions and the growth of these voids until impingement results in coalescence and final fracture. The fracture of AISI 4340 steel at a yield strength of 200 ksi occurs by nucleation and subsequent growth of voids formed by fracture of the interface between manganese sulfide inclusions and the matrix. The growth of these inclusion-nucleated voids is interrupted long before coalescence by impingement, by the formation of void sheets which connect neighboring sulfide-nucleated voids.

  10. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    NASA Astrophysics Data System (ADS)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  11. Experimental investigation of wear characteristics on TiCN-coated AISI 410 steel

    NASA Astrophysics Data System (ADS)

    Prabakaran, Vijayasarathi; Sivakumaran, Ilaiyavel; Palimar, Suresh Prabhu

    2016-04-01

    In this work, the dry sliding wear test of uncoated and multilayer TiCN-coated AISI 410 steel against high carbon steel disc recognized at 2.30267 ms-1 sliding speeds and under a three series load of 5, 10 and 20 N at room temperature. On account of the more coherent interface between TiCN and C probably found, there are high hardness and superior wear resistance. Compared to AISI 410 uncoated steel, the presence of C in the multilayer TiCN coatings leads to reduced coefficient of friction and wear loss. The multilayer TiCN coating is characterized by X-ray diffraction analysis, scanning electron microscopy, micro-hardness and pin-on-disc tribometer tests. The more grooving region, pits and ploughing ridge were examined on the worn surface of the AISI 410 uncoated steel. The result shows hard multilayer TiCN-coated particles viewing on the worn surface of the high carbon steel disc.

  12. A study on the control of melting ratio to increase mechanical properties of laser welded joints between AISI 440C and AISI 430F

    NASA Astrophysics Data System (ADS)

    Romoli, L.; Rashed, C. A. A.; Lovicu, G.; Ishak, R.

    2015-05-01

    Laser beam welding of dissimilar AISI 440C and AISI 430F stainless steels was investigated in a circular constrained configuration. The beam incidence angle and the offset of the focusing position respect to the contact point between the two materials were used as main control parameters to vary the melting ratio inside the seam. The objective of the study is twofold: to avoid surface microcracks related to the high percentage of carbon of the martensitic steel and to enhance the shear strength of the weld by making it less brittle. To reach this scope the effects of incidence angle and offset on weld bead geometry and melting ratio were studied by means of metallographic analyses, microstructure and microhardness characterization. As last step, the weld mechanical strength was tested by tensile-shear stress test on the whole seam. Experiments demonstrated that varying incidence angle and offsetting the focal position is a reliable method to modify the melting ratio and maintaining the expected resistance length at the material interface, as well. It was found that increasing the percentage of ferritic steel into the joint has beneficial effects on the weld quality and on the shear resistance. The critical carbon content determining the mechanical properties in the fusion zone can be calculated by taking into account the melting ratio.

  13. Austenitic and duplex stainless steels in simulated physiological solution characterized by electrochemical and X-ray photoelectron spectroscopy studies.

    PubMed

    Kocijan, Aleksandra; Conradi, Marjetka; Schön, Peter M

    2012-04-01

    A study of oxide layers grown on 2205 duplex stainless steel (DSS) and AISI 316L austenitic stainless steel in simulated physiological solution is presented here in order to establish the possibility of replacement of AISI 316 L with 2205 DSS in biomedical applications. The results of the potentiodynamic measurements show that the extent of the passive range significantly increased for DSS 2205 compared to AISI 316L stainless steel. Cyclic voltammetry was used to investigate electrochemical processes taking place on the steel surfaces. Oxide layers formed by electrochemical oxidation at different oxidation potentials were studied by X-ray photoelectron spectroscopy, and their compositions were analyzed as a function of depth. The main constituents on both the investigated materials were Cr- and Fe-oxides. Atomic force microscopy topography studies revealed the higher corrosion resistance of the DSS 2205 compared to the AISI 316L under the chosen experimental conditions. PMID:22331841

  14. Endurance and failure characteristics of modified Vasco X-2, CBS 600 and AISI 9310 spur gears. [aircraft construction materials

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1980-01-01

    Gear endurance tests and rolling-element fatigue tests were conducted to compare the performance of spur gears made from AISI 9310, CBS 600 and modified Vasco X-2 and to compare the pitting fatigue lives of these three materials. Gears manufactured from CBS 600 exhibited lives longer than those manufactured from AISI 9310. However, rolling-element fatigue tests resulted in statistically equivalent lives. Modified Vasco X-2 exhibited statistically equivalent lives to AISI 9310. CBS 600 and modified Vasco X-2 gears exhibited the potential of tooth fracture occurring at a tooth surface fatigue pit. Case carburization of all gear surfaces for the modified Vasco X-2 gears results in fracture at the tips of the gears.

  15. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-06-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  16. AISI/DOE Advanced Process Control Program Vol. 6 of 6: Temperature Measurement of Galvanneal Steel

    SciTech Connect

    S.W. Allison; D.L. Beshears; W.W. Manges

    1999-06-30

    This report describes the successful completion of the development of an accurate in-process measurement instrument for galvanneal steel surface temperatures. This achievement results from a joint research effort that is a part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S> Department of Energy and fifteen North American Steelmakers. This three-year project entitled ''Temperature Measurement of Galvanneal Steel'' uses phosphor thermography, and outgrowth of Uranium enrichment research at Oak Ridge facilities. Temperature is the controlling factor regarding the distribution of iron and zinc in the galvanneal strip coating, which in turn determines the desired product properties

  17. Wear behavior of AISI 1090 steel modified by pulse plasma technique

    SciTech Connect

    Ayday, Aysun; Durman, Mehmet

    2012-09-06

    AISI 1090 steel was pulse plasma treated (PPT) using a Molybdenum electrode. Two different pulse numbers were chosen to obtain modified layers of 20{+-}5 {mu}m thickness. The dry sliding wear studies performed on this steel with and without PPT against an alumina ball counterpart showed that the PPT improved the wear resistance. The pulse number of the PPT modified layer was found to be highly influential in imparting the wear resistance to this steel, due to enhancement of surface hardness depending on treatment time.

  18. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  19. Microstructural Evolution and Wear Resistance of Friction Stir-Processed AISI 52100 Steel

    NASA Astrophysics Data System (ADS)

    Seraj, R. A.; Abdollah-zadeh, A.; Hajian, M.; Kargar, F.; Soltanalizadeh, R.

    2016-04-01

    Friction stir processing (FSP) was successfully applied on AISI 52100 steel. The influence of process parameters on the microstructure and mechanical properties of the material was evaluated. It was observed that the initial ferritic-pearlitic microstructure of the base metal is transformed to the martensitic microstructure with retained austenite in the stir zone. The results also showed that microhardness and wear resistance of the FSP samples are, respectively, at least 2 and 15 times higher than those of the base metal. The improvement of the mechanical properties of FSP samples was attributed to their microstructural characteristics. The mechanisms controlling the wear behavior of the base metal and FSP samples were also discussed.

  20. Microstructural Evolution and Wear Resistance of Friction Stir-Processed AISI 52100 Steel

    NASA Astrophysics Data System (ADS)

    Seraj, R. A.; Abdollah-zadeh, A.; Hajian, M.; Kargar, F.; Soltanalizadeh, R.

    2016-07-01

    Friction stir processing (FSP) was successfully applied on AISI 52100 steel. The influence of process parameters on the microstructure and mechanical properties of the material was evaluated. It was observed that the initial ferritic-pearlitic microstructure of the base metal is transformed to the martensitic microstructure with retained austenite in the stir zone. The results also showed that microhardness and wear resistance of the FSP samples are, respectively, at least 2 and 15 times higher than those of the base metal. The improvement of the mechanical properties of FSP samples was attributed to their microstructural characteristics. The mechanisms controlling the wear behavior of the base metal and FSP samples were also discussed.

  1. Experimental and Analytical Load-Life Relation for AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Coy, J. J.; Zaretsky, E. V.

    1977-01-01

    Life tests were conducted at three different loads with three groups of 8.9 cm pitch diameter spur gears made of vacuum arc remelted VAR AISI 9310 steel. Life was found to vary inversely with load to the 4.3 and 5.1 power at the L10 sub and L50 sub life levels, respectively. The Weibull slope varied linearly with maximum Hertz contact stress, having an average value of 2.5. The test data when compared to AGMA standards showed a steeper slope for the load-life diagram.

  2. Wear behavior of AISI 1090 steel modified by pulse plasma technique

    NASA Astrophysics Data System (ADS)

    Ayday, Aysun; Durman, Mehmet

    2012-09-01

    AISI 1090 steel was pulse plasma treated (PPT) using a Molybdenum electrode. Two different pulse numbers were chosen to obtain modified layers of 20±5 μm thickness. The dry sliding wear studies performed on this steel with and without PPT against an alumina ball counterpart showed that the PPT improved the wear resistance. The pulse number of the PPT modified layer was found to be highly influential in imparting the wear resistance to this steel, due to enhancement of surface hardness depending on treatment time.

  3. Prediction of Phase Transformation and Hardness Distribution of AISI 1045 Steel After Spot Continual Induction Hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Shengxiao; Wang, Zhou; Qin, Xunpeng; Mao, Huajie; Gao, Kai

    2015-10-01

    An numerical and experimental study of spot continual induction hardening (SCIH) for AISI 1045 steel was carried out to gain a better understanding of this non-stationary and transverse flux induction hardening treatment. The SCIH device was set up by assembling the single-turn coil inductor to a five-axis cooperating computer numerical control system. The influence of inductor velocity, input current, and quenching medium on temperature field was estimated via the SCIH model, and the simulated micro-hardness and microstructure were validated by experimental verification. The heating delay phenomenon appearing in the SCIH process had been analyzed.

  4. Martensitic stainless steel AISI 420—mechanical properties, creep and fracture toughness

    NASA Astrophysics Data System (ADS)

    Brnic, J.; Turkalj, G.; Canadija, M.; Lanc, D.; Krscanski, S.

    2011-11-01

    In this paper some experimental results and analyses regarding the behavior of AISI 420 martensitic stainless steel under different environmental conditions are presented. That way, mechanical properties like ultimate tensile strength and 0.2 percent offset yield strength at lowered and elevated temperatures as well as short-time creep behavior for selected stress levels at selected elevated temperatures of mentioned material are shown. The temperature effect on mentioned mechanical properties is also presented. Fracture toughness was calculated on the basis of Charpy impact energy. Experimentally obtained results can be of importance for structure designers.

  5. Study of passive films formed on AISI 304 stainless steel by impedance measurements and photoelectrochemistry

    SciTech Connect

    Simoes, A.M.P.; Ferreiro, M.G.S. ); Rondot, B.; Belo, M. . Centre d'Etudes de Chimie Metallurgique)

    1990-01-01

    Moss-Schottky plots and photoelectrochemical measurements were made on films formed at different potentials on AISI 304 stainless steel in a borate/boric acid solution, pH 9.2. The results allowed the determination of the semiconductive properties and band structure of the films, which account for the existence of two kinds of films depending on the formation potential. For potentials below 0 V (SCE), the results point out for a film with an inverse spinel structure constituted by Cr-substituted magnetite with two donor levels. Above 0 V only one donor level is detected, which should be Fe{sup 2 +} on tetrahedral sites.

  6. Microstructural Evolution During Friction Surfacing of Austenitic Stainless Steel AISI 304 on Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Kishore Babu, N.; Phanikumar, G.; Prasad Rao, K.

    2013-01-01

    Austenitic stainless steel AISI 304 coating was deposited over low carbon steel substrate by means of friction surfacing and the microstructural evolution was studied. The microstructural characterization of the coating was carried out by optical microscopy (OM), electron back scattered diffraction (EBSD), and transmission electron microscopy (TEM). The coating exhibited refined grains (average size of 5 μm) as compared to the coarse grains (average size of 40 μm) in as-received consumable rod. The results from the microstructural characterization studies show that discontinuous dynamic recrystallization (DDRX) is the responsible mechanism for grain evolution as a consequence of severe plastic deformation.

  7. Electrochemical investigation of passive film in pre-deformation AISI 304 stainless steels

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Hongyun, Luo

    2012-12-01

    The electrochemical measures in deformed AISI 304 stainless steels ranged from 0% to 24% were investigated. With the increasing of the strain α'-martensite was gradually increasing. Moreover, the morphologies and densities of dislocations changed with increasing strain. The Mott-Schottky plots showed that the maximum total of donor and acceptor densities in passive film occurred in borate buffer solution when ɛ-martensite was most, while in borate buffer solution with 5000 ppm Cl- the maximum total of donor and acceptor densities occurred when the content of α-martensite was most. These results were proven by further impedance spectroscopy experiments.

  8. Effect of environmental factors and yield strength on SSC property of AISI 420 stainless steel

    SciTech Connect

    Sakamoto, S.; Kawakami, A.; Asahi, H.; Nakamura, A.

    1995-09-01

    Study on service limit of AISI 420 stainless steel for sour environment is conducted. Since SSC is a phenomenon of hydrogen embrittlement, the measurement of hydrogen content in steel is a key factor to the predict SSC occurrence. SSC occurs if hydrogen content entering into steel exceeds a critical hydrogen content for the steel. Comparison of both values of hydrogen contents enables to estimate critical environmental conditions and yield strength. Estimation results by this method coincides well with data in several literatures. Through this appraisal,specially heat-treated low yield strength 13Cr steel was found to be a good candidate for sour service.

  9. Experimental Design and Data collection of a finishing end milling operation of AISI 1045 steel

    PubMed Central

    Dias Lopes, Luiz Gustavo; de Brito, Tarcísio Gonçalves; de Paiva, Anderson Paulo; Peruchi, Rogério Santana; Balestrassi, Pedro Paulo

    2016-01-01

    In this Data in Brief paper, a central composite experimental design was planned to collect the surface roughness of an end milling operation of AISI 1045 steel. The surface roughness values are supposed to suffer some kind of variation due to the action of several factors. The main objective here was to present a multivariate experimental design and data collection including control factors, noise factors, and two correlated responses, capable of achieving a reduced surface roughness with minimal variance. Lopes et al. (2016) [1], for example, explores the influence of noise factors on the process performance. PMID:26909374

  10. Influence of dissolved hydrogen on the fatigue crack growth behaviour of AISI 4140 steel

    NASA Astrophysics Data System (ADS)

    Ramasagara Nagarajan, Varun

    Many metallic structural components come into contact with hydrogen during manufacturing processes or forming operations such as hot stamping of auto body frames and while in service. This interaction of metallic parts with hydrogen can occur due to various reasons such as water molecule dissociation during plating operations, interaction with atmospheric hydrogen due to the moisture present in air during stamping operations or due to prevailing conditions in service (e.g.: acidic or marine environments). Hydrogen, being much smaller in size compared to other metallic elements such as Iron in steels, can enter the material and become dissolved in the matrix. It can lodge itself in interstitials locations of the metal atoms, at vacancies or dislocations in the metallic matrix or at grain boundaries or inclusions (impurities) in the alloy. This dissolved hydrogen can affect the functional life of these structural components leading to catastrophic failures in mission critical applications resulting in loss of lives and structural component. Therefore, it is very important to understand the influence of the dissolved hydrogen on the failure of these structural materials due to cyclic loading (fatigue). For the next generation of hydrogen based fuel cell vehicles and energy systems, it is very crucial to develop structural materials for hydrogen storage and containment which are highly resistant to hydrogen embrittlement. These materials should also be able to provide good long term life in cyclic loading, without undergoing degradation, even when exposed to hydrogen rich environments for extended periods of time. The primary focus of this investigation was to examine the influence of dissolved hydrogen on the fatigue crack growth behaviour of a commercially available high strength medium carbon low alloy (AISI 4140) steel. The secondary objective was to examine the influence of microstructure on the fatigue crack growth behaviour of this material and to determine the

  11. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  12. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    NASA Astrophysics Data System (ADS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  13. Surface Treatments for Improved Performance of Spinel-coated AISI 441 Ferritic Stainless Steel

    SciTech Connect

    Stevenson, Jeffry W.; Riel, Eric M.; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2013-01-01

    Ferritic stainless steels are promising candidates for IT-SOFC interconnect applications due to their low cost and resistance to oxidation at SOFC operating temperatures. However, steel candidates face several challenges; including long term oxidation under interconnect exposure conditions, which can lead to increased electrical resistance, surface instability, and poisoning of cathodes due to volatilization of Cr. To potentially extend interconnect lifetime and improve performance, a variety of surface treatments were performed on AISI 441 ferritic stainless steel coupons prior to application of a protective spinel coating. The coated coupons were then subjected to oxidation testing at 800 and 850°C in air, and electrical testing at 800°C in air. While all of the surface-treatments resulted in improved surface stability (i.e., increased spallation resistance) compared to untreated AISI 441, the greatest degree of improvement (through 20,000 hours of testing at 800°C and 14,000 hours of testing at 850°C) was achieved by surface blasting.

  14. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    SciTech Connect

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

    2007-04-07

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  15. A Computational Study of Plastic Deformation in AISI 304 Induced by Surface Mechanical Attrition Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, X. C.; Lu, J.; Shi, S. Q.

    2010-05-01

    As a technique of grain refinement process by plastic deformation, surface mechanical attrition treatment (SMAT) has been developed to be one of the most effective ways to optimize the mechanical properties of various materials including pure metals and alloys. SMAT can significantly reduce grain size into nanometer regime in the surface layer of bulk materials, providing tremendous opportunities for improving physical, chemical and mechanical properties of the materials. In this work, a computational modeling of the surface mechanical attrition treatment (SMAT) process is presented, in which Johnson-Cook plasticity model and the finite element method were employed to study the high strain rate, elastic-plastic dynamic process of ball impact on a metallic target. AISI 304 steel with low stacking fault energy was chosen as the target material. First, a random impact model was used to analyze the statistic characteristics of ball impact, and then the plastic deformation behavior and residual stress distribution in AISI 304 stainless steel during SMAT were studied. The simulation results show that the compressive residual stress and vertical deformation of the surface structures were directly affected by ball impact frequency, incident impact angle and ball diameter used in SMAT process.

  16. Microstructural interpretation of the fluence and temperature dependence of the mechanical properties of irradiated AISI 316

    SciTech Connect

    Johnson, G.D.; Garner, F.A.; Brager, H.R.; Fish, R.L.

    1980-04-17

    The effects of neutron irradiation on the mechanical properties of annealed and 20% cold-worked AISI 316 irradiated in EBR-II were determined for the temperature regime of 370 to 760/sup 0/C for fluences up to 8.4 x 10/sup 22/ n/cm/sup 2/ (E > 0.1 MeV). At irradiation temperatures below about 500/sup 0/C, both annealed and cold-worked material exhibit a substantial increase in the flow stress with increasing fluence. Furthermore, both materials eventually exhibit the same flow stress, which is independent of fluence. At temperatures in the range of 538 to 650/sup 0/C, the cold-worked material exhibits a softening with increasing fluence. Annealed AISI 316 in this temperature regime exhibits hardening and at a fluence of 2 to 3 x 10/sup 22/ n/cm/sup 2/ (E > 0.1 MeV) reaches the same value of flow stress as the cold-worked material.

  17. Niobium boride layers deposition on the surface AISI D2 steel by a duplex treatment

    NASA Astrophysics Data System (ADS)

    Kon, O.; Pazarlioglu, S.; Sen, S.; Sen, U.

    2015-03-01

    In this paper, we investigated the possibility of deposition of niobium boride layers on the surface of AISI D2 steel by a duplex treatment. At the first step of duplex treatment, boronizing was performed on AISI D2 steel samples at 1000oC for 2h and then pre-boronized samples niobized at 850°C, 900°C and 950°C using thermo-reactive deposition method for 1-4 h. The presence of the niobium boride layers such as NbB, NbB2 and Nb3B4 and also iron boride phases such as FeB, Fe2B were examined by X-ray diffraction analysis. Scanning electron microscope (SEM) and micro-hardness measurements were realized. Experimental studies showed that the depth of the coating layers increased with increasing temperature and times and also ranged from 0.42 µm to 2.43 µm, depending on treatment time and temperature. The hardness of the niobium boride layer was 2620±180 HV0.005.

  18. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    SciTech Connect

    Outeiro, Jose C.; Pina, Jose C.; Umbrello, Domenico; Rizzuti, Stefania

    2007-05-17

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  19. Sensitization of AISI 302 stainless steel during low-power laser forming

    NASA Astrophysics Data System (ADS)

    Walczak, M.; Ramos-Grez, J.; Celentano, D.; Lima, E. B. F.

    2010-09-01

    Low-power laser forming by raster scanning is a promising technology for shaping thin sheets in a non-contact manner, using a laser beam scanned over the surface. In this work, the change of material microstructure and the related corrosion behavior are investigated in the context of local temperature evolution during the scanning action. Graphite coated AISI 302 stainless steel coupons have been bent to different angles using a 60 W CO 2 laser and the resulting cyclic polarization behavior in sulfuric acid was measured. The so revealed sensitization of the material is discussed on the basis of microstructural changes caused by temperature-induced phase transformations. The total times of permanence at temperatures favoring specific transformations were obtained by numerical simulation of the process. It was found that even when no surface melting takes place the recurrent rise of temperature within the material is sufficient to sensitize the non-irradiated side. This effect might be a limiting factor in applications of laser formed AISI 302 in corrosive environments.

  20. Pack Cementation Coatings for High-Temperature Oxidation Resistance of AISI 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Zandrahimi, Morteza; Vatandoost, Javad; Ebrahimifar, Hadi

    2012-10-01

    Aluminum and titanium are deposited on the surface of steel by the pack cementation method to improve its hot-corrosion and high-temperature oxidation resistance. In this research, coatings of aluminum and titanium and a two-step coating of aluminum and titanium were applied on an AISI 304 stainless steel substrate. The coating layers were examined by carrying out scanning electron microscopy (SEM) and x-ray diffraction (XRD). The SEM results showed that the aluminized coating consisted of two layers with a thickness of 450 μm each, the titanized coating consisted of two layers with a thickness of 100 μm each, and the two-step coatings of Al and Ti consisted of three layers with a thickness of 200 μm each. The XRD investigation of the coatings showed that the aluminized coating consisted of Al2O3, AlCr2, FeAl, and Fe3Al phases; the titanized layers contained TiO2, Ni3Ti, FeNi, and Fe2TiO5 phases; and the two-step coating contained AlNi, Ti3Al, and FeAl phases. The uncoated and coated specimens were subjected to isothermal oxidation at 1050 °C for 100 h. The oxidation results revealed that the application of a coating layer increased the oxidation resistance of the coated AISI 304 samples as opposed to the uncoated ones.

  1. Niobium boride layers deposition on the surface AISI D2 steel by a duplex treatment

    SciTech Connect

    Kon, O.; Pazarlioglu, S.

    2015-03-30

    In this paper, we investigated the possibility of deposition of niobium boride layers on the surface of AISI D2 steel by a duplex treatment. At the first step of duplex treatment, boronizing was performed on AISI D2 steel samples at 1000{sup o}C for 2h and then pre-boronized samples niobized at 850°C, 900°C and 950°C using thermo-reactive deposition method for 1–4 h. The presence of the niobium boride layers such as NbB, NbB{sub 2} and Nb{sub 3}B{sub 4} and also iron boride phases such as FeB, Fe{sub 2}B were examined by X-ray diffraction analysis. Scanning electron microscope (SEM) and micro-hardness measurements were realized. Experimental studies showed that the depth of the coating layers increased with increasing temperature and times and also ranged from 0.42 µm to 2.43 µm, depending on treatment time and temperature. The hardness of the niobium boride layer was 2620±180 HV{sub 0.005}.

  2. Determination of Proper Austenitization Temperatures for Hot Stamping of AISI 4140 Steel

    NASA Astrophysics Data System (ADS)

    Samadian, Pedram; Parsa, Mohammad Habibi; Shakeri, Amid

    2014-04-01

    High strength steels are desirable materials for use in automobile bodies in order to reduce vehicle weight and increase the safety of car passengers, but steel grades with high strength commonly show poor formability. Recently, steels with controlled microstructures and compositions are used to gain adequate strength after hot stamping while maintaining good formability during processing. In this study, microstructure evolutions and changes in mechanical properties of AISI 4140 steel sheets resulting from the hot stamping process at different austenitization temperatures were investigated. To determine the proper austenitization temperatures, the results were compared with those of the cold-worked and cold-worked plus quench-tempered specimens. Comparisons showed that the austenitization temperatures of 1000 and 1100 °C are proper for hot stamping of 3-mm-thick AISI 4140 steel sheets due to the resultant martensitic microstructure which led to the yield and ultimate tensile strength of 1.3 and 2.1 GPa, respectively. Such conditions resulted in more favorable simultaneous strength and elongation than those of hot-stamped conventional boron steels.

  3. Studies on the determination of surface deuterium in AISI 1062, 4037, and 4140 steels by secondary ion mass spectrometry

    NASA Astrophysics Data System (ADS)

    Sastri, V. S.; Donepudi, V. S.; McIntyre, N. S.; Johnston, D.; Revie, R. W.

    1988-12-01

    The concentration of deuterium at the surface of cathodically charged high strength steels AISI 1062, 4037, and 4140 has been determined by secondary ion mass spectrometry (SIMS). The beneficial effects of pickling in NAP (a mixture of nitric, acetic, and phosphoric acids) to remove surfacebound deuterium have been observed.

  4. Improving electrochemical properties of AISI 1045 steels by duplex surface treatment of plasma nitriding and aluminizing

    NASA Astrophysics Data System (ADS)

    Haftlang, Farahnaz; Habibolahzadeh, Ali; Sohi, Mahmoud Heydarzadeh

    2015-02-01

    Improvement in electrochemical behavior of AISI 1045 steel after applying aluminum nitride coating was investigated in 3.5% NaCl solution, using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) analyses. Aluminum nitride coating was applied on the steel surface by duplex treatment of pack aluminizing and plasma nitriding. Some specimens were plasma nitrided followed by aluminizing (PN-Al), while the others were pack aluminized followed by plasma nitriding (Al-PN). Topological and structural studies of the modified surfaces were conducted using scanning electron microscope (SEM) equipped by energy dispersive X-ray spectroscope (EDS), and X-ray diffractometer (XRD). The electrochemical measurements showed that the highest corrosion and polarization (Rp) resistances were obtained in PN-Al specimens, having single phase superficial layer of AlN. Pitting mechanism was dominant reason of lower corrosion resistance in the Al-PN specimens.

  5. Pitting fatigue characteristics of AISI M-50 and super nitralloy spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Chevalier, J. L.; Zaretsky, E. V.

    1973-01-01

    Two groups of 3.50-in. pitch-diameter spur gears, without tip relief, made from consumable-electrode vacuum-melted (CVM) AISI M-50 steel and CVM super nitralloy (5Ni-2A1) were tested under conditions which produced fatigue pitting. The M-50 gears had fatigue lives approximately 50 percent longer than the super nitralloy gears. Both groups of gears failed by classical rolling-element fatigue at the pitch circle. When the gears were overrun past initial spall formation, the spalled M-50 gear teeth failed by fatigue fracture. The M-50 material had higher wear than the super nitralloy material. Differences in fatigue life and wear were not considered statistically significant.

  6. Nitriding of AISI 4140 steel by a low energy broad ion source

    SciTech Connect

    Ochoa, E. A.; Figueroa, C. A.; Alvarez, F.

    2006-11-15

    A comprehensive study of the thermochemical nitriding process of steel AISI 4140 by low energy ion implantation (Kaufmann cell) is reported. Different times of implantation were employed and the studied samples were characterized by x-ray diffraction, in situ photoemission electron spectroscopy, scanning electron microscopy, and hardness (nanoindentation) measurements. The linear relationship between nitrogen content and hardness was verified. The structure of the nitrided layer was characterized yielding that the compound layer is formed by coarse precipitates, around small grains, constituted principally by {epsilon}-Fe{sub 2-3}N and {gamma}-Fe{sub 4}N phases and the diffusion zone is formed by fine precipitates, around big grains of the original martensitic phase, constituted principally by {gamma}-Fe{sub 4}N phase. Finally, a diffusion model for multiphase systems was applied to determine effective diffusion coefficients of nitrogen in the different phases.

  7. Structural, mechanical and tribological properties of duplex-treated AISI 5140 steel

    SciTech Connect

    Alsaran, Akguen . E-mail: aalsaran@atauni.edu.tr; Celik, Ayhan; Karakan, Mehmet

    2005-01-15

    The structure, hardness, adhesion, surface roughness and tribological properties of duplex-surface-treated (TiN/plasma nitrided), directly TiN-coated and ion-nitrided AISI 5140 steel were investigated using X-ray diffraction, SEM, optical microscopy, a microhardness tester, a scratch tester and a pin-on-disc tribotester. After the plasma nitriding process, the transition treatments were realized to evaluate the effect of the compound layer. It was found that the relative intensity line of TiN (200) and surface roughness increased, but the coating hardness and critical load (Lc) decreased with an increasing amount of {epsilon}-Fe{sub 2-3}N iron nitride in the compound layer. The better tribological properties were obtained with coatings applied on substrates, which included a large amount of {gamma}'-Fe{sub 4}N iron nitride after plasma nitriding.

  8. Microstructure and Texture Evolutions in AISI 1050 Steel by Flow Forming

    SciTech Connect

    Bedekar, Vikram; Pauskar, Praveen; Shivpuri, Rajiv; Howe, Jane Y

    2014-01-01

    Hot rolled and annealed AISI 1050 steel cylindrical coupons were flow formed at different levels of deformation (66% and 90% wall thickness reduction). TEM studies revealed development of ultra fine (sub) grain cell structure due to severe plastic deformation. The transverse subgrain size changed from 10 m (beginning) to 300nm (66% deformation) to 40nm (90% deformation). EBSD study revealed decreased recrystallization fraction at 90% deformation compared with 66% deformation due to orientation pinning from preferred orientation along {002} planes. No evidence of dislocation pinning or cracking was observed on any samples. The aim of the present work is to study the deformation behaviour and microstructural evolution during conventional flow forming process. The study also sheds light on the strengthening behaviour and structural changes during severe straining.

  9. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    NASA Astrophysics Data System (ADS)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-05-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

  10. Microstructural characterization of laser surface melted AISI M2 tool steel.

    PubMed

    Arias, J; Cabeza, M; Castro, G; Feijoo, I; Merino, P; Pena, G

    2010-09-01

    We describe the microstructure of Nd:YAG continuous wave laser surface melted high-speed steel, namely AISI M2, treated with different laser scanning speeds and beam diameters on its surface. Microstructural characterization of the remelted surface layer was performed using light optical and scanning electron microscopy and X-ray diffraction. The combination of the three techniques provided new insights into the substantial changes induced by laser surface melting of the steel surface layer. The advantage of the method is that it avoids the difficult and tedious work of preparing samples of this hard material for transmission electron microscopy, which is the technique normally used to study these fine microstructures. A melted zone with a dendritic structure and a partially melted zone with a heterogeneous cellular structure were observed. M(2)C carbides with different morphologies were identified in the resolidified surface layer after laser melting. PMID:20701656

  11. Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

    2012-10-01

    In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

  12. Microstructure evolution and texture development in a friction stir-processed AISI D2 tool steel

    NASA Astrophysics Data System (ADS)

    Yasavol, N.; Abdollah-zadeh, A.; Vieira, M. T.; Jafarian, H. R.

    2014-02-01

    Crystallographic texture developments during friction stir processing (FSP) of AISI D2 tool were studied with respect to grain sizes in different tool rotation rates. Comparison of the grain sizes in various rotation rates confirmed that grain refinement occurred progressively in higher rotation rates by severe plastic deformation. It was found that the predominant mechanism during FSP should be dynamic recovery (DRV) happened concurrently with continuous dynamic recrystallization (CDRX) caused by particle-stimulated nucleation (PSN). The developed shear texture relates to the ideal shear textures of D1 and D2 in bcc metals. The prevalence of highly dense arrangement of close-packed planes of bcc and the lowest Taylor factor showed the lowest compressive residual stress which is responsible for better mechanical properties compared with the grain-precipitate refinement.

  13. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-06-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  14. Acoustic emission studies on welded and thermally treated AISI 304 stainless steel during tensile deformation

    SciTech Connect

    Mukherjee, P.; Barat, P.; Jayakumar, T.; Kalyanasundaram, P.; Rajagopalan, C.; Raj, B.

    1997-10-15

    The present investigations are planned to study the influence of prior martensites formed due to cold treatment as 77K in AISI 304 SS welded specimens, on strain-induced martensites occurred during tensile deformation using AE technique. AE parameters like count rate and root mean square (r.m.s.) voltage have been used to characterize AE activities generated during tensile deformation process in as-welded and welded-treated samples. Frequency spectrum analysis of AE signals captured from the samples has been done to understand the dynamic behavior of the martensite phase formation. Tensile properties of these samples have also been reported. Volume fraction of the magnetic phase (martensite and delta ferrite) formed in these samples are measured before and after straining. X-ray diffraction (XRD) technique has been used to support the presence of delta ferrite (formed during welding) and martensite in the weld region.

  15. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-07-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  16. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    NASA Astrophysics Data System (ADS)

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  17. Microstructural characterization of the HAZ in AISI 444 ferritic stainless steel welds

    SciTech Connect

    Silva, Cleiton C. Farias, Jesualdo P.; Miranda, Helio C.; Guimaraes, Rodrigo F.; Menezes, John W.A.; Neto, Moises A.M.

    2008-05-15

    Ferritic stainless steel is used as a coating for equipment in the petroleum refining industry. Welding is the main manufacturing and maintenance process used. However, little information on the metallurgical alterations caused by welding of these steels is found in the literature, prompting this study. In this study the authors evaluated the HAZ microstructure of AISI 444 ferritic stainless steel welded plates, by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated that a weld thermal cycle caused microphase precipitation in the HAZ of the ferritic stainless steel. Also needle-like Laves phase precipitation occurred in the HAZ, near the partially-melted zone. Other secondary phases such as chi and sigma were observed, as well as nitride, carbide and carbonitride precipitates.

  18. Correlation of substructure with time-dependent fatigue properties of aisi304 stainless steel

    NASA Astrophysics Data System (ADS)

    Ermi, A. M.; Moteff, John

    1982-09-01

    Transmission electron microscopy was employed to study the substructure of AISI 304 stainless steel tested at 482, 593, and 650 °C in low-cycle fatigue with various hold times. Total strains investigated ranged from 0.5 to 2.0 pct, strain rates of 4 E-03 and 4 E-05 s-1. The cell size was found to be inversely related to the relaxed tensile saturation stress, but with different constants of proportionality for the two strain rates. At the lower strain rate, substructures tended to resemble those produced by pure creep. A modified work-hardening theory was used to relate the peak saturation stress to both plastic strain and cell size.

  19. Residual Stresses in LENS-Deposited AISI 410 Stainless Steel Plates

    SciTech Connect

    Wang, L; Felicellli, S D; Pratt, Phillip R

    2008-01-01

    The residual stress in thin plate components deposited by the laser engineered net shaping (LENS{reg_sign}) process was investigated experimentally and numerically. Neutron diffraction mapping was used to characterize the residual stress in LENS-deposited AISI 410 stainless steel thin wall plates. Using the commercial welding software SYSWELD, a thermo-mechanical three-dimensional finite element model was developed, which considers also the effect of metallurgical phase transformations. The model was employed to predict the temperature history and the residual stress field during the LENS process. Several simulations were performed with the geometry and process parameters that were used to build the experimental samples. The origin of the residual stress distribution is discussed based on the thermal histories of the samples, and the modeling results are compared with measurements obtained by neutron diffraction mapping.

  20. Corrosion behavior of plasma sprayed hydroxyapatite and hydroxyapatite-silicon oxide coatings on AISI 304 for biomedical application

    NASA Astrophysics Data System (ADS)

    Singh, Gurpreet; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The objective of this study is to evaluate corrosion resistance of plasma sprayed hydroxyapatite (HA) and HAsbnd silicon oxide (SiO2) coated AISI 304 substrates. In HAsbnd SiO2 coatings, 10 wt% SiO2 and 20 wt% SiO2 was mixed with HA. The feedstock and coatings were characterized by X-ray diffraction and scanning electron microscopy/energy dispersive X-ray spectroscopy. The corrosion resistance was determined for the uncoated and coated samples. The corrosion resistance of the AISI 304 was found more after the deposition of the HAsbnd SiO2 coatings rather than HA coating and uncoated. All the coatings were crack free after 24 h dipping in Ringer's solution for electrochemical corrosion testing.

  1. New Alkylether-Thiazolium Room-Temperature Ionic Liquid Lubricants: Surface Interactions and Tribological Performance.

    PubMed

    Espinosa, Tulia; Sanes, José; Bermúdez, María-Dolores

    2016-07-20

    The use of newly synthesized alkylether-thiazolium ionic liquids as lubricants is described for the first time. Two ionic liquids composed of a thiazolium cation and a bis(trifluoromethanesulfonyl)amide ([Th][Tf2N]) or dicyanamide ([Th][(NC)2N]) anion have been studied, and their tribological behavior has been compared with that of 1-butyl-3-methylimidazolium bis(trifluoromethanesulfonyl)amide ([Im][Tf2N]) in pin-on-disk tests using sapphire balls against AISI 52100 or AISI 316L steels. All ionic liquids show higher contact angles on AISI 316L steel than on AISI 52100, the lowest values found for ([Im][Tf2N]) on both steel surfaces. AISI 52100 shows similar friction coefficients for all lubricants, and negligible wear rates for the ionic liquids containing the bis(trifluoromethanesulfonyl)amide anion. Immersion tests show no corrosion of AISI 52100 in imidazolium or thiazolium bis(trifluoromethanesulfonyl)amide ionic liquids. AISI 316L shows similar friction coefficients for both bis(trifluoromethanesulfonyl)amide ionic liquids, but the lowest wear rate is obtained for [Th][Tf2N]. An increase in friction coefficient and wear rate is observed for thiazolium dicyanamide. This increase is related to a tribocorrosion process due to decomposition of the thiazolium cation. XPS shows the formation of iron sulfide on the wear track on AISI 316L after lubrication with thiazolium dicyanamide. No tribocorrosion processes take place for the [Tf2N] ionic liquids. PMID:27348604

  2. Microstructure and Mechanical Properties of Laser Clad and Post-cladding Tempered AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Telasang, Gururaj; Dutta Majumdar, Jyotsna; Wasekar, Nitin; Padmanabham, G.; Manna, Indranil

    2015-05-01

    This study reports a detailed investigation of the microstructure and mechanical properties (wear resistance and tensile strength) of hardened and tempered AISI H13 tool steel substrate following laser cladding with AISI H13 tool steel powder in as-clad and after post-cladding conventional bulk isothermal tempering [at 823 K (550 °C) for 2 hours] heat treatment. Laser cladding was carried out on AISI H13 tool steel substrate using a 6 kW continuous wave diode laser coupled with fiber delivering an energy density of 133 J/mm2 and equipped with a co-axial powder feeding nozzle capable of feeding powder at the rate of 13.3 × 10-3 g/mm2. Laser clad zone comprises martensite, retained austenite, and carbides, and measures an average hardness of 600 to 650 VHN. Subsequent isothermal tempering converted the microstructure into one with tempered martensite and uniform dispersion of carbides with a hardness of 550 to 650 VHN. Interestingly, laser cladding introduced residual compressive stress of 670 ± 15 MPa, which reduces to 580 ± 20 MPa following isothermal tempering. Micro-tensile testing with specimens machined from the clad zone across or transverse to cladding direction showed high strength but failure in brittle mode. On the other hand, similar testing with samples sectioned from the clad zone parallel or longitudinal to the direction of laser cladding prior to and after post-cladding tempering recorded lower strength but ductile failure with 4.7 and 8 pct elongation, respectively. Wear resistance of the laser surface clad and post-cladding tempered samples (evaluated by fretting wear testing) registered superior performance as compared to that of conventional hardened and tempered AISI H13 tool steel.

  3. Effect of coatings obtanied by sputtering of chromium catode on the corrosion resistance of AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Sandoval, A.; Peña, D.; Piratoba, U.

    2013-11-01

    Corrosion resistance of coatings obtained by sputtering a chromium target were evaluated. The films were deposited on substrates of disk-shaped AISI H13 steel. By means of potentiodynamic polarization curves were able to determine the current density vs. potential for the coated and uncoated substrate and the difference in the corrosion potential Ecorr. All samples with coating showed an increase in Ecorr respect to substrate. The electrochemical tests were conducted in an electrolytic solution of 3% NaCl.

  4. Surface fatigue life of M50NiL and AISI 9310 spur gears and R C bars

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Bamberger, Eric N.

    1991-01-01

    Spur gear endurance tests and rolling element surface fatigue tests were conducted to study vacuum induction melted, vacuum arc remelted (VIM-VAR) M50NiL steel for use as a gear steel in advanced aircraft applications, to determine its endurance characteristics, and to compare the results with those for standard VAR and VIM-VAR AISI 9310 gear material. Tests were conducted with spur gears and rolling contact bars manufactured from VIM-VAR M50NiL and VAR and VIM-VAR AISI 9310. The gear pitch diameter was 8.9 cm. Gear test conditions were an inlet oil temperature of 320 K, and outlet oil temperature of 350 K, a maximum Hertz stress of 1.71 GPa, and a speed of 10000 rpm. Bench rolling element fatigue tests were conducted at ambient temperatures with a bar speed of 12,500 rpm and a maximum Hertz stress of 4.83 GPa. The VIM-VAR M50NiL gears had a surface fatigue life that was 4.5 and 11.5 times that for VIM-VAR and VAR AISI 9310 gears, respectively. The surface fatigue life of the VIM-VAR M50NiL rolling contact bars was 13.2 and 21.6 times that for the VIM-VAR and VAR AISI 9310, respectively. The VIM-VAR M50NiL material was shown to have good resistance to fracture through a fatigue spall and superior fatigue life to both other gears.

  5. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    SciTech Connect

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K.

    2013-02-14

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  6. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    NASA Astrophysics Data System (ADS)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-04-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  7. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    NASA Astrophysics Data System (ADS)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-07-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  8. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K.

    2013-02-01

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 ± 0.3) × 10-6 m2/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 ± 0.5) × 10-6 m2/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 °C, the thermal diffusivity increases up to (12.0 ± 2) × 10-6 m2/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  9. Microstructure and corrosion resistance of nanocrystalline TiZrN films on AISI 304 stainless steel substrate

    SciTech Connect

    Lin, Yu-Wei; Huang, Jia-Hong; Yu, Ge-Ping

    2010-07-15

    This study investigated the microstructure and properties of nanocrystalline TiZrN films on AISI 304 stainless steel substrate. TiZrN films were prepared by reactive magnetron sputtering based on the previous optimum coating conditions (substrate temperature, system pressure, nitrogen flow, etc.) for TiN and ZrN thin films. The composition ratio of TiZrN coatings were adjusted by changing the Zr target power, while keeping the Ti target power constant. Experiments were conduced to find the optimum composition with desired properties. The ratio of TiZrN composition was analyzed by x-ray photoelectron spectroscopy and Rutherford backscattering spectrometer. In terms of phase formation, there were two types of coatings that were considered: single-phase solid solutions of TiZrN and interlacing nuclei of TiZr in the matrix of TiZrN. The thickness of all TiZrN films as measured by the secondary ion mass spectroscopy was about 500 nm, and the composition depth profiles indicated that the compositions in the TiZrN films were uniform from the film surface to the 304 stainless steel substrate. The crystal structure of the TiZrN films was determined by x-ray diffraction using a M18XHF-SRA diffractometer with Cu K{sub {alpha}} radiation. A diffraction peak of TiZrN (002) was observed between that of TiN (002) and ZrN (002); similarly, a diffraction peak of TiZrN (111) was observed between that of TiN(111) and ZrN(111), respectively. The corrosion resistance of the TiZrN film deposited on the 304 stainless steel has been investigated by electrochemical measurement. The electrolyte, 0.5M H{sub 2}SO{sub 4} containing 0.05M KSCN, was used for the potentiodynamic polarization. The potentiodynamic scan was conducted from -800 to 800 mV standard calomel electrode (SCE).

  10. Fatigue crack growth behavior and overload effect of AISI 304 stainless steel in different atmospheres

    NASA Astrophysics Data System (ADS)

    Kelestemur, Mehmet Halidun

    1998-12-01

    AISI 304 stainless steel shows strain induced martensitic transformation at the crack tip. Such transformation may have effects on crack closure during fatigue crack propagation. Due to importance of AISI 304 in structural applications, the fatigue crack propagation and martensitic transformation in this material have to be investigated thoroughly. Fatigue crack growth behavior, overload retardation and characterization of martensitic transformation at the crack tip upon fatigue loading were investigated in 304 stainless steel at three different atmospheres, namely dry argon, moist air (75% relative humidity) and hydrogen. Comparison in various atmospheres showed that moist air did not influence that fatigue crack growth rate. However, in hydrogen atmosphere the material did not show threshold behavior and the crack growth rate was considerably higher. It was found that roughness-induced crack closure was the primary mechanism in the threshold region. Fractographic pictures taken by SEM and direct observation of crack profile showed that crack deflection and branching occurred during the fatigue crack propagation and plasticity-induced crack closure was not the primary closure mechanism. The influence of fatigue crack propagation on the rate and size of martensitic transformation at the crack tip was investigated. The overload retardation of the material was lower at hydrogen atmosphere. This low degree of retardation was explained by hydrogen embrittlement mechanism. Fractographic observations show striations at the overload zone in argon atmosphere indicating ductile fracture. In hydrogen atmosphere, overload area shows secondary cracks which represent brittle fracture. Crack closure measurements and modified Paris law did not show evidence for different retardation mechanisms at different atmospheres. It is found that primary retardation mechanisms were crack deflection, crack blunting and roughness-induced crack closure after application of overload(s). An

  11. Experimental Evaluation and Optimization of Flank Wear During Turning of AISI 4340 Steel with Coated Carbide Inserts Using Different Cutting Fluids

    NASA Astrophysics Data System (ADS)

    Lawal, S. A.; Choudhury, I. A.; Nukman, Y.

    2015-01-01

    The understanding of cutting fluids performance in turning process is very important in order to improve the efficiency of the process. This efficiency can be determined based on certain process parameters such as flank wear, cutting forces developed, temperature developed at the tool chip interface, surface roughness on the work piece, etc. In this study, the objective is to determine the influence of cutting fluids on flank wear during turning of AISI 4340 with coated carbide inserts. The performances of three types of cutting fluids were compared using Taguchi experimental method. The results show that palm kernel oil based cutting fluids performed better than the other two cutting fluids in reducing flank wear. Mathematical models for cutting parameters such as cutting speed, feed rate, depth of cut and cutting fluids were obtained from regression analysis using MINITAB 14 software to predict flank wear. Experiments were conducted based on the optimized values to validate the regression equations for flank wear and 5.82 % error was obtained. The optimal cutting parameters for the flank wear using S/N ratio were 160 m/min of cutting speed (level 1), 0.18 mm/rev of feed (level 1), 1.75 mm of depth of cut (level 2) and 2.97 mm2/s palm kernel oil based cutting fluid (level 3). ANOVA shows cutting speed of 85.36 %; and feed rate 4.81 %) as significant factors.

  12. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  13. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    NASA Astrophysics Data System (ADS)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  14. Solidification Microstructure of AISI M2 High Speed Steel Manufactured by the Horizontal Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    Zhou, X. F.; Fang, F.; Jiang, J. Q.

    2011-01-01

    In the present work, AISI M2 high speed steel is produced by the horizontal continuous casting process. The difference of solidification microstructure in ingots by mould casting and continuous casting has been examined by means of scanning electron microscope (SEM), electron back-scatter diffraction (EBSD), transmission electron microscope (TEM) and high resolution electron microscope (HREM). The results show that the as-cast structure consists of iron matrix and networks of M2C eutectic carbides, which are greatly refined in the continuous casting ingot compared to the case of ingot by mould casting. Meanwhile, the morphology of M2C eutectic carbides changes from the plate-like shape into the fibrous one. Micro-twining and stacking faults are observed in the plate-like M2C, whereas they are rarely identified in the fibrous M2C. Based on the characteristic of morphology and microstructure, it is expected that the plate-like M2C is a faceted phase while the fibrous M2C is a non-faceted phase.

  15. Effect of welding parameters on the heat-affected zone of AISI409 ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Ranjbarnodeh, Eslam; Hanke, Stefanie; Weiss, Sabine; Fischer, Alfons

    2012-10-01

    One of the main problems during the welding of ferritic stainless steels is severe grain growth within the heat-affected zone (HAZ). In the present study, the microstructural characteristics of tungsten inert gas (TIG) welded AISI409 ferritic stainless steel were investigated by electron backscattered diffraction (EBSD), and the effects of welding parameters on the grain size, local misorientation, and low-angle grain boundaries were studied. A 3-D finite element model (FEM) was developed to predict the effects of welding parameters on the holding time of the HAZ above the critical temperature of grain growth. It is found that the base metal is not fully recrystallized. During the welding, complete recrystallization is followed by severe grain growth. A decrease in the number of low-angle grain boundaries is observed within the HAZ. FEM results show that the final state of residual strains is caused by competition between welding plastic strains and their release by recrystallization. Still, the decisive factor for grain growth is heat input.

  16. Linking anisotropy with Fe3C distribution in AISI 1045 steel

    NASA Astrophysics Data System (ADS)

    Shen, Ke-chang; Li, Gui-hua; Sun, Yi-min; Wang, Yong-gang; Li, Ying-jie; Cao, Guang-hui; Wang, Wei-min

    2015-12-01

    The anisotropy of the microstructure, thermal expansion behavior, corrosion resistance and magnetic properties of AISI 1045 steel was investigated. The distribution of Fe3C lamellae in the investigation plane parallel to the radial directions of molds was observed to differ from that in the investigation plane perpendicular to the radial directions by transmission electron microscopy. The lattice constants a 0 of α-Fe deduced from the XRD patterns of samples prepared using a sand (S)-mold and cut parallel to the radial direction of the mold (S//) and using a metal (M)-mold and cut parallel to the radial direction (M//), the corrosion resistance measured using an electrochemical workstation, and the magnetic permeability obtained by vibrating sample magnetometry also indicated the existence of anisotropy in the tested samples. The anisotropic change of corrosion potential ( E corr), pitting potential ( E pit) and magnetic permeability ( µ) of the samples was observed to depend on the orientation factor F 200 of α-Fe in the measured samples, which is controlled by the distribution of Fe3C lamellae in the eutectoid structure.

  17. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Ramaswami, S.; Snipes, J. S.; Yavari, R.; Arakere, A.; Yen, C.-F.; Cheeseman, B. A.

    2013-05-01

    A fully coupled (two-way), transient, thermal-mechanical finite-element procedure is developed to model conventional gas metal arc welding (GMAW) butt-joining process. Two-way thermal-mechanical coupling is achieved by making the mechanical material model of the workpiece and the weld temperature-dependent and by allowing the potential work of plastic deformation resulting from large thermal gradients to be dissipated in the form of heat. To account for the heat losses from the weld into the surroundings, heat transfer effects associated with natural convection and radiation to the environment and thermal-heat conduction to the adjacent workpiece material are considered. The procedure is next combined with the basic physical-metallurgy concepts and principles and applied to a prototypical (plain) low-carbon steel (AISI 1005) to predict the distribution of various crystalline phases within the as-welded material microstructure in different fusion zone and heat-affected zone locations, under given GMAW-process parameters. The results obtained are compared with available open-literature experimental data to provide validation/verification for the proposed GMAW modeling effort.

  18. Corrosion behavior of ASTM A106 and AISI 316SS in KOH and nickel acetate solutions

    SciTech Connect

    Gonzalez, J.J.; Baron, E.; Saldeho, J.

    1999-11-01

    The present work is concerned with the corrosion behavior of ASTM A106 B grade and AISI 316 stainless steel in the presence of three different environments: a mixture or an emulsion formed by oil-KOH-nickel acetate solution, a KOH (40 wt. %) solution and a nickel acetate (14 wt. %) solution, which are representative fluids used during a PDVSA proprietary process for improving heavy crude oils. Corrosion rate measurements and stress corrosion cracking (SCC) behavior were evaluated through weight loss (in the laboratory and in situ measurements), and mechanical testing (constant load and slow strain rate tests). In the emulsion the corrosion rate was almost undetectable for both steels and the evidence suggested that no SCC had taken place. However, the corrosion rate of the carbon steel in 40wt.% KOH solution at 130 C was 2.8 mm/y, showing the presence of pitting corrosion. On the other hand, the stainless steel showed an undetectable corrosion rate. Though SCC was not observed in any of the materials tested in presence of KOH at both 30 and 130 C, a deterioration in the mechanical properties was found for the high temperature case for carbon steel. During nickel acetate solution tests at 130 C, the A 106 steel showed a relatively high corrosion rate (5.9 mm/y) and the formation of pits. For the stainless steel case, acetate solution had no corrosive effect whatsoever. This last environment offered no SCC susceptibility for any material at both temperatures tested.

  19. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semilogarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  20. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  1. Effect of two synthetic lubricants on life of AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Shimski, John

    1991-01-01

    Spur-gear fatigue tests were conducted with two lubricants using a single lot of consumable-electrode vacuum-melted (CVM) AISI 9310 spur gears. The gears were case carburized and hardened to Rockwell C60. The gear pitch diameter was 8.89 cm. The lot of gears was divided into two groups, each of which was tested with a different lubricant. The test lubricants can be classified as synthetic polyol-ester-based lubricants. One lubricant was 30 percent more viscous that the other. Both lubricants have similar pressure viscosity coefficients. Test conditions included a bulk gear temperature of 350 K, a maximum Hertz stress of 1.71 GPa at the pitch line, and a speed of 10,000 rpm. The surface fatigue life of gears tested with one lubricant was approximately 2.4 times that for gears tested with the other lubricant. The lubricant with the 30 percent higher viscosity gave a calculated elastohydrodynamic (EHD) film thickness that was 20 percent higher than the other lubricant. This increased EHD film thickness is the most probable reason for the improvement in surface fatigue life of gears tested with this lubricant over gears tested with the less viscous lubricant.

  2. Effect of lubricant extreme-pressure additives on surface fatigue life of AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Scibbe, H. W.; Townsend, D. P.; Aron, P. R.

    1984-01-01

    Surface fatigue tests were conducted with AISI 9310 spur gears using a formulated synthetic tetraester oil (conforming to MIL-L-23699 specifications) as the lubricant containing either sulfur or phosphorus as the EP additive. Four groups of gears were tested. One group of gears tested without an additive in the lubricant acted as the reference oil. In the other three groups either a 0.1 wt % sulfur or phosphorus additive was added to the tetraester oil to enhance gear surface fatigue life. Test conditions included a gear temperature of 334 K (160 F), a maximum Hertz stress of 1.71 GPa (248 000 psi), and a speed of 10,000 rpm. The gears tested with a 0.1 wt % phosphorus additive showed pitting fatigue life 2.6 times the life of gears tested with the reference tetraester based oil. Although fatigue lives of two groups of gears tested with the sulfur additive in the oil showed improvement over the control group gear life, the results, unlike those obtained with the phosphorus oil, were not considered to be statistically significant.

  3. Some Temperature Effects on AISI-304 Nitriding in an Inductively Coupled RF Plasma

    SciTech Connect

    Valencia-Alvarado, R.; Barocio, S. R.; Mercado-Cabrera, A.; Pena-Eguiluz, R.; Munoz-Castro, A. E.; Piedad-Beneitez, A. de la; Rosa-Vazquez, J. de la; Lopez-Callejas, R.; Godoy-Cabrera, O. G.

    2006-12-04

    Some recent results obtained from nitriding AISI 304 stainless steel samples, 1.2 cm in diameter and 0.5 cm thick are reported here in the case of an 85% hydrogen and 15% nitrogen mixture work gas. The process was carried out from 300 to 400 W for (13.56 MHz) inductively coupled plasma within a 60 cm long pyrex glass tube 3.5 cm in diameter where the samples were biased up to -300 V with respect to earth. The resulting hardness appears to be a function of the substrate temperature which varied from 200 deg. C at a 0 V bias to 550 deg. C at -300 V. The plasma density at 400 W reached 3x1010 cm-3 with a 4 eV electron temperature. Prior to nitriding, all the samples were polished with 0.05 {mu}m diamond paste, leading to a 30 nm average roughness (Ra). After nitriding at -300 V, the Ra rose until {approx}400 nm while hardness values of 1500 HV under 300 g loads were measured. X ray diffraction indicates that the extended phase amplitude ({gamma}N), Fe and Cr nitride depends on the substrate temperature.

  4. Effect of superheat on the solidification structures of AISI 310S austenitic stainless steel

    SciTech Connect

    Ozbayraktar, S.; Koursaris, A.

    1996-04-01

    An experimental study was carried out to investigate the evolution of macrostructure and microstructure in AISI 310S stainless steel during solidification. Experimental findings suggested that the macrostructure a/nd the microstructure of the cast material responded differently to variations in casting temperature. As the casting temperature decreased, the macrostructure was refined, as expected, but the microstructure coarsened. A relationship was established between the proportion of equiaxed zone and superheat as follows: pct equiaxed zone = a + b ln (1/{Delta}T), where a and b are constants. The relationship between grain width and superheat could be expressed by the equation: gw = e(c+d/{Delta}T), where c and d are constants determined by the distance from the edge of the ingot. The relationship between primary arm spacing and superheat could be expressed by the equation: {lambda}{sub 1} = p + q ln (1/{Delta}T), where p and q are constants determined by the distance from the edge of the ingot. The parameter grain width ratio has been introduced to describe the relationship between the shape and the nucleation and growth kinetics of the columnar grains.

  5. Prediction of Cutting Forces Using ANNs Approach in Hard Turning of AISI 52100 steel

    SciTech Connect

    Makhfi, Souad; Habak, Malek; Velasco, Raphael; Haddouche, Kamel; Vantomme, Pascal

    2011-05-04

    In this study, artificial neural networks (ANNs) was used to predict cutting forces in the case of machining the hard turning of AISI 52100 bearing steel using cBN cutting tool. Cutting forces evolution is considered as the key factors which affect machining. Predicting cutting forces evolution allows optimizing machining by an adaptation of cutting conditions. In this context, it seems interesting to study the contribution that could have artificial neural networks (ANNs) on the machining forces prediction in both numerical and experiment studies. Feed-forward multi-layer neural networks trained by the error back-propagation (BP) algorithm are used. Levenberg-Marquardt (LM) optimization algorithm was used for finding out weights. The training of the network is carried out with experimental machining data.The input dataset used are cutting speed, feed rate, cutting depth and hardness of the material. The output dataset used are cutting forces (Ft-cutting force, Fa- feed force and Fr- radial force).Results of the neural networks approach, in comparison with experimental data are discussed in last part of this paper.

  6. An experimental investigation of pulsed laser-assisted machining of AISI 52100 steel

    NASA Astrophysics Data System (ADS)

    Panjehpour, Afshin; Soleymani Yazdi, Mohammad R.; Shoja-Razavi, Reza

    2014-11-01

    Grinding and hard turning are widely used for machining of hardened bearing steel parts. Laser-assisted machining (LAM) has emerged as an efficient alternative to grinding and hard turning for hardened steel parts. In most cases, continuous-wave lasers were used as a heat source to cause localized heating prior to material removal by a cutting tool. In this study, an experimental investigation of pulsed laser-assisted machining of AISI 52100 bearing steel was conducted. The effects of process parameters (i.e., laser mean power, pulse frequency, pulse energy, cutting speed and feed rate) on state variables (i.e., material removal temperature, specific cutting energy, surface roughness, microstructure, tool wear and chip formation) were investigated. At laser mean power of 425 W with frequency of 120 Hz and cutting speed of 70 m/min, the benefit of LAM was shown by 25% decrease in specific cutting energy and 18% improvement in surface roughness, as compared to those of the conventional machining. It was shown that at constant laser power, the increase of laser pulse energy causes the rapid increase in tool wear rate. Pulsed laser allowed efficient control of surface temperature and heat penetration in material removal region. Examination of the machined subsurface microstructure and microhardness profiles showed no change under LAM and conventional machining. Continuous chips with more uniform plastic deformation were produced in LAM.

  7. Effect of shot peening on surface fatigue life of carburized and hardened AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.

    1982-01-01

    Surface fatigue tests were conducted on two groups of AISI 9310 spur gears. Both groups were manufactured with standard ground tooth surfaces, with the second group subjected to an additional shot peening process on the gear tooth flanks. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a gear temperature of 350 K (170 F), a maximum Hertz stress of 1.71 billion N/sq m (248,000 psi), and a speed of 10,000 rpm. The shot peened gears exhibited pitting fatigue lives 1.6 times the life of standard gears without shot peening. Residual stress measurements and analysis indicate that the longer fatigue life is the result of the higher compressive stress produced by the shot peening. The life for the shot peened gear was calculated to be 1.5 times that for the plain gear by using the measured residual stress difference for the standard and shot peened gears. The measured residual stress for the shot peened gears was much higher than that for the standard gears.

  8. Fe-Based Amorphous Coatings on AISI 4130 Structural Steel for Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Santhanakrishnan, S.; Dahotre, Narendra B.

    2012-06-01

    The current study focuses on synthesizing a novel functional coating for corrosion resistance applications, via laser surface alloying. The iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder is used for laser surface alloying on AISI 4130 steel substrate, with a continuous wave ytterbium Nd-YAG fiber laser. The corrosion resistance of the coatings is evaluated for different processing conditions. The microstructural evolution and the response of the microstructure to the corrosive environment is studied using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Microstructural studies indicate the presence of face-centered cubic Fe-based dendrites intermixed within an amorphous matrix along with fine crystalline precipitates. The corrosion resistance of the coatings decrease with an increase in laser energy density, which is attributed to the precipitation and growth of chromium carbide. The enhanced corrosion resistance of the coatings processed with low energy density is attributed to the self-healing mechanism of this amorphous system.

  9. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    NASA Astrophysics Data System (ADS)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  10. Microstructure and oxidation behavior of high strength steel AISI 410 implanted with nitrogen ion

    NASA Astrophysics Data System (ADS)

    Bandriyana, Ismoyo, Agus Hadi; Sujitno, Tjipto; Dimyati, A.

    2016-04-01

    Surface treatment by implantation with nitrogen-ion was performed on the commercial feritic high strength steel AISI 410 which is termed for high temperature applications. The aim of this research was focused on the surface modification to improve its high temperature oxidation property in the early stages. Ion implantation was carried out at acceleration energy of 100 KeV and ion current 10 mA for 30, 60 and 90 minutes. The samples were subjected to the high temperature oxidation test by means of thermogravimetry in a magnetic suspension balance (MSB) at 500 °C for 5 hours. The scanning electron microscopy (SEM), X-ray diffraction spectrometry (XRD) and Vickers Hardness measurement were used for sample characterization. The formation of ferro-nitride phase after implantation did not occur, however a thin layer considered to contain nitrogen interstitials was detected. The oxidation of both samples before and after implantation followed parabolic kinetics indicating inward growth of oxide scale characteristically due to diffusion of oxygen anions towards matrix surface. After oxidation test relativelly stable oxide scales were observed. Oxidation rates decreased proportionally with the increasing of implantation time due to the formation of oxide layer which is considered to be effectiv inhibitor for the oxygen diffusion.

  11. Surface modification of AISI H13 tool steel by laser cladding with NiTi powder

    NASA Astrophysics Data System (ADS)

    Norhafzan, B.; Aqida, S. N.; Chikarakara, E.; Brabazon, D.

    2016-04-01

    This paper presents laser cladding of NiTi powder on AISI H13 tool steel surface for surface properties enhancement. The cladding process was conducted using Rofin DC-015 diffusion-cooled CO2 laser system with wavelength of 10.6 µm. NiTi powder was pre-placed on H13 tool steel surface. The laser beam was focused with a spot size of 90 µm on the sample surface. Laser parameters were set to 1515 and 1138 W peak power, 18 and 24 % duty cycle and 2300-3500 Hz laser pulse repetition frequency. Hardness properties of the modified layer were characterized by Wilson Hardness tester. Metallographic study and chemical composition were conducted using field emission scanning electron microscope and energy-dispersive X-ray spectrometer (EDXS) analysis. Results showed that hardness of NiTi clad layer increased three times that of the substrate material. The EDXS analysis detected NiTi phase presence in the modified layer up to 9.8 wt%. The metallographic study shows high metallurgical bonding between substrate and modified layer. These findings are significant to both increased hardness and erosion resistance of high-wear-resistant components and elongating their lifetime.

  12. Effect of Surface Integrity of Hard Turned AISI 52100 Steel on Fatigue Performance

    SciTech Connect

    Lara-Curzio, Edgar; Watkins, Thomas R; Allard Jr, Lawrence Frederick; Riester, Laura

    2007-01-01

    This paper addresses the relationship between surface integrity and fatigue life of hard turned AISI 52100 steel (60-62 HRC), with grinding as a benchmark. The impact of superfinishing on the fatigue performance of hard turned and ground surfaces is also discussed. Specifically, the surface integrity and fatigue life of the following five distinct surface conditions are examined: hard turned with continuous white layer, hard turned with no white layer, ground, and superfinished hard turned and ground specimens. Surface integrity of the specimens is characterized via surface topography measurement, metallography, residual stress measurements, transmission electron microscopy (TEM), and nano-indentation tests. High cycle tension-tension fatigue tests show that the presence of white layer does not adversely affect fatigue life and that, on average, the hard turned surface performs as well or better than the ground surface. The effect of superfinishing is to exaggerate these differences in performance. The results obtained from this study suggest that the effect of residual stress on fatigue life is more significant than the effect of white layer. For the hard turned surfaces, the fatigue life is found to be directly proportional to both the surface compressive residual stress and the maximum compressive residual stress. Possible explanations for the observed effects are discussed.

  13. The Meta-Lax method of stress reduction in welds. [ASTM A36; AISI 4140

    SciTech Connect

    Smith, S.M.

    1992-07-31

    This study is the second phase of ongoing research into the mechanics and feasibility of using the Meta-Lax method of vibratory stress relief in place of thermal methods of stress relief. The first phase of this research revealed results that were similar to, and even superior to those achieved using thermal methods. The testing here was designed to eliminate the effects of interbead tempering by utilizing single pass bead-on-plate welds only. A metallurgical explanation for the success of the Meta-Lax method was not found. No significant structure or chemical changes were noted when used with ASTM A36 or AISI 4140 materials, and the phenomena noted in phase I was apparently due to interbead tempering. The theory of accelerated aging has been proposed and studies exist which observed dislocation motion as a result of vibratory treatment. It is evident that the vibratory stress relief system does not impart sufficient energy to bring about the magnitude of change seen with thermal methods. however the physical improvement is a reality, and vibratory methods should be evaluated further.

  14. White Layer Formation Due to Phase Transformation to Orthogonal machine of AISI 1045 Annealed Steel

    SciTech Connect

    Han, Sangil; Melkote, Shreyes N; Haluska, Dr. Michael S; Watkins, Thomas R

    2008-01-01

    It is commonly believed that the white layer formed during machining of steels is caused primarily by a thermally induced phase transformation resulting from rapid heating and quenching. As a result, it is often assumed that if the temperature at the tool flank-workpiece interface exceeds the nominal phase transformation temperature for the steel, a white layer forms. However, no attempt has been made to actually measure the temperatures produced at the tool flank-workpiece interface and correlate it with microstructural evidence of phase transformation. This paper aims to address these limitations through suitably designed experiments and analysis. Orthogonal machining tests were performed on AISI 1045 annealed steel at different cutting speeds and tool flank wear. During machining, temperature measurements at the tool flank-workpiece interface were made using an exposed thermocouple technique. Metallographic studies of the machined sub-surface and X-ray diffraction (XRD) measurements were performed to determine the presence and depth of white layer, and the presence of the retained austenite phase in the machined surface layer, respectively. Analysis of the data shows that the white layer can form due to phase transformation at temperatures below the nominal austenitization temperature of the steel. Possible causes of this result are presented.

  15. Nano- and Macro-wear of Bio-carbo-nitrided AISI 8620 Steel Surfaces

    NASA Astrophysics Data System (ADS)

    Arthur, Emmanuel Kwesi; Ampaw, Edward; Zebaze Kana, M. G.; Adetunji, A. R.; Olusunle, S. O. O.; Adewoye, O. O.; Soboyejo, W. O.

    2015-12-01

    This paper presents the results of an experimental study of nano- and macro-scale wear in a carbo-nitrided AISI 8620 steel. Carbo-nitriding is carried out using a novel method that involves the use of dried, cyanide-containing cassava leaves, as sources of carbon and nitrogen. These are used in a pack cementation that is used to diffuse carbon and nitrogen into case layers at intermediate temperatures [673.15 K, 723.15 K, 773.15 K, and 823.15 K (400 °C, 450 °C, 500 °C, and 550 °C)]. Nano- and macro-scale wear properties are studied in the case-hardened surfaces, using a combination of nano-scratch and pin-on-disk experiments. The measured wear volumes (at both nano- and macro-length scales) are shown to increase with decreasing pack cyaniding temperature. The nano- and macro-wear resistances are also shown to be enhanced by the in situ diffusion of carbon and nitrogen from cyanide-containing bio-processed waste. The underlying wear mechanisms are also elucidated via atomic force microscopy and scanning electron microscopy observations of the wear tracks. The implications of the results are discussed for the design of hardened carbo-nitrided steel surfaces with improved wear resistance.

  16. Nondestructive measurement of the residual stress TiN thin film coated on AISI 304 substrate by x-ray stress analyzer

    NASA Astrophysics Data System (ADS)

    Zhang, Y. K.; Feng, A. X.; Lu, J. Z.; Kong, D. J.; Tang, C. P.

    2006-01-01

    Titanium nitride films are deposited on AISI 304 steel with a hollow-cathode-discharge (HCD) ion-plating technique. The status of residual stresses in TiN thin film coated on AISI304 substrate by HCD is studied by x-ray diffraction stress analyzer. By analyzing morphology of the residual stress of TiN thin film at interface between TiN film and AISI 304 substrate, the adhering mechanism of TiN thin film is understood as follows: the mechanical interlocking had important contribution to the adhesion strength, the thermal stress is the major factor which resulting TiN thin film peeling off spontaneously. The results show that the value of thin film is -210MPa~-650Mpa, and the thermal stress is compressive, the intrinsic stress is tensile, origins of the residual stress are primarily discussed.

  17. Effect of martensite to austenite reversion on the formation of nano/submicron grained AISI 301 stainless steel

    SciTech Connect

    Karimi, M.; Najafizadeh, A.; Kermanpur, A.; Eskandari, M.

    2009-11-15

    The martensite to austenite reversion behavior of 90% cold rolled AISI 301 stainless steel was investigated in order to refine the grain size. Cold rolled specimens were annealed at 600-900 deg. C, and subsequently characterized by scanning electron microscopy, X-ray diffraction, Feritscope, and hardness measurements. The effects of annealing parameters on the formation of fully-austenitic nano/submicron grained structure and the mechanisms involved were studied. It was found that annealing at 800 deg. C for 10 s exhibited the smallest average austenite grain size of 240 {+-} 60 nm with an almost fully-austenitic structure.

  18. Mechanical behavior of AISI 304SS determined by miniature test methods after neutron irradiation to 28 dpa

    SciTech Connect

    Ellen M. Rabenberg; Brian J. Jaques; Bulent H. Sencer; Frank A. Garner; Paula D. Freyer; Taira Okita; Darryl P. Butt

    2014-05-01

    The mechanical properties of AISI 304 stainless steel irradiated for over a decade in the Experimental Breeder Reactor (EBR-II) were measured using miniature mechanical testing methods. The shear punch method was used to evaluate the shear strengths of the neutron-irradiated steel and a correlation factor was empirically determined to predict its tensile strength. The strength of the stainless steel slightly decreased with increasing irradiation temperature, and significantly increased with increasing dose until it saturated above approximately 5 dpa. Ferromagnetic measurements were used to observe and deduce the effects of the stress-induced austenite to martensite transformation as a result of shear punch testing.

  19. Machining Performance and Surface Integrity of AISI D2 Die Steel Machined Using Electrical Discharge Surface Grinding Process

    NASA Astrophysics Data System (ADS)

    Choudhary, Rajesh; Kumar, Harmesh; Singh, Shankar

    2013-12-01

    The aim of this study is to establish optimum machining conditions for EDSG of AISI D2 die steel through an experimental investigation using Taguchi Methodology. To achieve combined grinding and electrical discharge machining, metal matrix composite electrodes (Cu-SiCp) were processed through powder metallurgy route. A rotary spindle attachment was developed to perform the EDSG experimental runs on EDM machine. Relationships were developed between various input parameters such as peak current, speed, pulse-on time, pulse-off time, abrasive particle size, and abrasive particle concentration, and output characteristics such as material removal rate and surface roughness. The optimized parameters were further validated by conducting confirmation experiments.

  20. On the Interface Generated by Hot Isostatic Pressing Compaction Process Between an AISI 304 Container and the Ti6Al4V Powders

    NASA Astrophysics Data System (ADS)

    Scherillo, Fabio; Aprea, Paolo; Astarita, Antonello; Scherillo, Antonella; Testani, Claudio; Squillace, Antonino

    2015-06-01

    In this work, the interface between a Ti6Al4V component made by Hot Isostatic Pressing and the AISI 304 container was studied in detail. The interface is dominated by interdiffusion with evident Kirkendall effect. Different intermetallic phases have been recognized. In particular, on the AISI 304 side of the interface, both χ and σ phases have been identified, whereas on the Ti6Al4V side λ phase (Laves), FeTi, (Fe,Ni)Ti, Ti2Ni, and β-Ti are present.

  1. Morphology, topography, and hardness of diffusion bonded sialon to AISI 420 at different bonding time

    NASA Astrophysics Data System (ADS)

    Ibrahim, Nor Nurulhuda Md.; Hussain, Patthi; Awang, Mokhtar

    2015-07-01

    Sialon and AISI 420 martensitic stainless steel were diffusion bonded in order to study the effect of bonding time on reaction layer's growth. Joining of these materials was conducted at 1200°C under a uniaxial pressure of 17 MPa in a vacuum ranging from 5.0 to 8.0×10-6 Torr with bonding time varied for 0.5, 2, and 3 h. Thicker reaction layer was formed in longer bonded sample since the elements from sialon could diffuse further into the steel. Sialon retained its microstructure but it was affected at the initial contact with the steel to form the new interface layer. Diffusion layer grew toward the steel and it was segregated with the parent steel as a result of the difference in properties between these regions. The segregation formed a stream-like structure and its depth decreased when the bonding time was increased. The microstructure of the steel transformed into large grain size with precipitates. Prolonging the bonding time produced more precipitates in the steel and reduced the steel thickness as well. Interdiffusions of elements occurred between the joined materials and the concentrations were decreasing toward the steel and vice versa. Silicon easily diffused into the steel because it possessed lower ionization potential compared to nitrogen. Formation of silicide and other compounds such as carbides were detected in the interface layer and steel grain boundary, respectively. These compounds were harmful due to silicide brittleness and precipitation of carbides in the grain boundary might cause intergranular corrosion cracking. Sialon retained its hardness but it dropped very low at the interface layer. The absence of crack at the joint in all samples could be contributed from the ductility characteristic of the reaction layer which compensated the residual stress that was formed upon the cooling process.

  2. Multi-component boron coatings on low carbon steel AISI 1018

    NASA Astrophysics Data System (ADS)

    Suwattananont, Naruemon

    Boronizing and metalizing are thermo-chemical surface hardening treatments in which boron and metal atoms diffuse into the metal substrate forming metallic boride layers, providing complex properties of B-Me-Fe system. To study multi-component boron coatings on low carbon steel AISI 1018, the simultaneous powder pack method of boronizing and metalizing was selected to perform the coatings. One B-Fe system and eight boron-metal (B-Me-Fe) systems from transition metals group IVB (Ti, Zr, HO, group VB (Nb, Ta), and group VIB (Cr, Mo, W) were studied. The system specimens were thereto-chemically treated at 950°C for 4 hours in a crucible containing powder mixture of boron source, transition metal powder, and activator. After the heat treatment process, the multi-component boron coatings were characterized by using optical microscope, microhardness tester, TGA, XRD, and Synchrotron microdiffraction. The coating morphology was observed and the coating thickness was measured as well as the microhardness across the depth of coating. The corrosion resistance of the coatings was evaluated by the continuous weighting method. The high temperature oxidation was also detected by isothermal method at a temperature range of 400-800°C for 24 hours. The Rietveld refinement method was used to examine the quantitative phase analysis, crystalline size, microstrain and lattice parameters of the multi-component boron coatings. The results have shown that adding transition metals into the B-Fe system caused the formation of solid solution of transition-metal borides. The distortion of crystal lattice parameters generated microstrain in the boride phase. The Synchrotron microdiffraction confirmed the presence of about 5-10 microns of transition-metal boride phase at the surface. Moreover, the additional transition metal can provide better corrosion and high temperature oxidation resistance to the B-Fe system, preventing the deboronizing and stabilizing the boride phases.

  3. Investigation of AISI 441 Ferritic Stainless Steel and Development of Spinel Coatings for SOFC Interconnect Applications

    SciTech Connect

    Yang, Zhenguo; Xia, Guanguang; Wang, Chong M.; Nie, Zimin; Templeton, Joshua D.; Singh, Prabhakar; Stevenson, Jeffry W.

    2008-05-30

    As part of an effort to develop cost-effective ferritic stainless steel-based interconnects for solid oxide fuel cell (SOFC) stacks, both bare and spinel coated AISI 441 were studied in terms of metallurgical characteristics, oxidation behavior, and electrical performance. The conventional melt metallurgy used for the bulk alloy fabrication leads to significant processing cost reduction and the alloy chemistry with the presence of minor alloying additions of Nb and Ti facilitate the strengthening by precipitation and formation of Laves phase both inside grains and along grain boundaries during exposure in the intermediate SOFC operating temperature range. The Laves phase formed along the grain boundaries also ties up Si and prevents the formation of an insulating silica layer at the scale/metal interface during prolonged exposure. The substantial increase in ASR during long term oxidation due to oxide scale growth suggested the need for a conductive protection layer, which could also minimize Cr evaporation. In particular, Mn1.5Co1.5O4 based surface coatings on planar coupons drastically improved the electrical performance of the 441, yielding stable ASR values at 800ºC for over 5,000 hours. Ce-modified spinel coatings retained the advantages of the unmodified spinel coatings, and also appeared to alter the scale growth behavior beneath the coating, leading to a more adherent scale. The spinel protection layers appeared also to improve the surface stability of 441 against the anomalous oxidation that has been observed for ferritic stainless steels exposed to dual atmosphere conditions similar to SOFC interconnect environments. Hence, it is anticipated that, compared to unmodified spinel coatings, the Ce-modified coatings may lead to superior structural stability and electrical performance.

  4. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    NASA Astrophysics Data System (ADS)

    Kilinc, B.; Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe12Nb5B3 and Fe2NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe2B, NbB2, NbFeB and Fe0,2 Nb0,8 phases. The hardness of the presence phases are changing between 1689±85 HV0.01, and 181±7 HV0.1. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe12Nb5B3 and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  5. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    SciTech Connect

    Prajitno, Djoko Hadi Syarif, Dani Gustaman

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  6. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    SciTech Connect

    Kilinc, B. Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  7. Influence of Surface Preparation on the Kinetics of Controlled Gas-Nitrided AISI H13 Steels Used in Extrusion Dies

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.; Sheikh, A. K.

    2010-04-01

    In the aluminum extrusion practice, gas nitriding represents an important factor in enhancing the service life of AISI H13 steel dies. It is observed that if the die-bearing surface is not adequately prepared before nitriding, a nonuniform and shallow nitrided layer develops with reduced hardening effect. The focus of this paper is to investigate the influence of different surface conditions in terms of roughness on the kinetics of nitrided layer developed during gas-nitriding process under controlled nitriding potential. Four samples made of AISI H13 steel properly heat treated (quenched and tempered) were considered: without surface preparation, ground, polished, and lapped. All the samples were gas nitrided under the same conditions and examined after being nitrided. The nitrided layers were characterized using different techniques including optical microscopy, scanning electron microscopy, x-ray diffraction analysis, energy dispersive spectrometry mapping, and microhardness analysis. It was found that the surface preparation prior to nitriding significantly enhanced the nitriding kinetics, which in turn resulted in even and deep nitrided case depth. This provided high load-bearing capacity due to increased and deep hardening effect as compared to unprepared sample. A thinner and uniform compound layer with well-resolved phases was achieved in comparison with unprepared sample.

  8. Irradiation creep and swelling of AISI 316 to exposures of 130 dpa at 385 to 400/sup 0/C

    SciTech Connect

    Garner, F.A.; Porter, D.L.

    1987-09-01

    The creep and swelling of AISI 316 stainless steel have been studied at 385 to 400/sup 0/C in EBR-II to doses of 130 dpa. Most creep capsules were operated at constant stress and temperature but mid-life changes in these variable were also made. This paper concentrates on the behavior of the 20% cold-worked condition but five other conditions were also studied. Swelling at less than or equal to00/sup 0/C was found to lose the sensitivity to stress exhibited at higher temperatures while the creep rate was found to retain linear dependencies on both stress and swelling rate. The creep coefficients extracted at 400/sup 0/C agree with those found in other experiments conducted at higher temperatures. In the temperature range of less than or equal to400/sup 0/C, swelling is in the recombination-dominated regime and the swelling rate falls strongly away from the approx.1%/dpa rate observed at higher temperatures. These lower rates of creep and swelling, coupled with the attainment of high damage levels without failure, encourage the use of AISI 316 in the construction of water-cooled fusion first walls operating at temperatures below 400/sup 0/C. 23 refs., 8 figs.

  9. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    NASA Astrophysics Data System (ADS)

    Durmaz, M.; Kilinc, B.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr2N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV0.025. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  10. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    NASA Astrophysics Data System (ADS)

    Prajitno, Djoko Hadi; Syarif, Dani Gustaman

    2014-03-01

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO2. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe2O3. Minor element such as Cr2O3 is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO2 appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  11. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    SciTech Connect

    Durmaz, M. Abakay, E.; Sen, U.; Sen, S.; Kilinc, B.

    2015-03-30

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr{sub 2}N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV{sub 0.025}. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  12. Effect of nitrogen alloying and the electroslag refining process on the properties of AISI M41 steel

    NASA Astrophysics Data System (ADS)

    Mattar, Taha; El Fawakhry, Kamal; Halfa, Hossam; El Demerdash, Mahmoud

    2006-12-01

    Nitrogen produces very beneficial effects in high-speed steel and can therefore be regarded as a significant alloying element in ferrous materials. In order to attain the goal of this study, to investigate the effect of nitrogen alloying and the electroslag refining (ESR) process on the properties of AISI M41 steel, two high-speed steels were melted in an air induction furnace (IF). The first one is a standard AISI M41 high-speed steel. The second one is nitrogen-alloyed M41. The produced ingots were used as consumable electrodes in ESR under three different CaF2-based fluxes. The steel produced from the IF and ESR was heat treated. Hardness, secondary hardness, and microstructure were also studied. It was concluded that both ESR and nitrogen alloying improve the hardness profile of the quenched-tempered high-speed steels. The highest secondary hardness and highest softening resistance were attained by ESR of high-nitrogen high-speed steel (M41N) under CaF2/CaO/Al2O3: 55/30/15 slag. The ESR improves the shape, size, and distribution of precipitates in the produced ingot. Quenching and tempering treatment conditions the retained austenite that is present in the as-cast steel by precipitation of carbide and forming martensite on cooling to room temperature.

  13. Surface fatigue life of carburized and hardened M50NiL and AISI 9310 spur gears and rolling-contact test bars

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Bamberger, Eric N.

    1989-01-01

    Spur gear endurance tests and rolling-element surface tests were conducted to investigate vacuum-induction-melted, vacuum-arc-melted (VIM-VAR) M50NiL steel for use as a gear steel in advanced aircraft applications, to determine its endurance characteristics, and to compare the results with those for standard VAR and VIM-VAR AISI 9310 gear material. Tests were conducted with spur gears and rolling-contact bars manufactured from VIM-VAR M50NiL and VAR and VIM-VAR AISI 9310. The gear pitch diameter was 8.9 cm (3.5 in.). Gear test conditions were an inlet oil temperature of 320 K (116 F), and outlet oil temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), and a speed of 10,000 rpm. Bench rolling-element fatigue tests were conducted at ambient temperatures with a bar speed of 12,500 rpm and a maximum Hertz stress of 4.83 GPA (700 ksi). The VIM-VAR M50NiL gears had a surface fatigue life that was 4.5 and 11.5 times that for VIM-VAR and VAR AISI 9310 gears, respectively. The surface fatigue life of the VIM-VAR M50NiL rolling-contact bars was 13.2 and 21.6 times that for the VIM-VAR and VAR AISI 9310, respectively. The VIM-VAR M50NiL material was shown to have good resistance to fracture through a fatigue spall and to have fatigue life far superior to that of both VIM-VAR and VAR AISI 9310 gears and rolling-contact bars.

  14. Examination of Compatibility of Potentially Cavitation-Resistant Modifications of Type 316LN Stainless Steel with Mercury in a Thermal Convection Loop

    SciTech Connect

    Pawel, SJ

    2002-08-29

    A 316L stainless steel thermal convection loop (TCL) containing a variety of stainless steel coupons circulated mercury for 2000 h. The TCL conditions included a maximum temperature of 307 C, a maximum temperature gradient of 90 C, and a Hg velocity of about 1.4 m/min. In addition to mill-annealed/surface-ground 316LN coupons serving as the baseline material, other coupons included 316LN that was 50% cold-worked, 316LN that was given a proprietary surface hardening treatment termed ''kolsterizing,'' and Nitronic 60. The purpose of this test was to examine Hg compatibility with these modest variations of annealed 31 6LN stainless steel that are considered potential improvements over annealed 31 6LN for cavitation-erosion resistance in the Spallation Neutron Source (SNS) target containment system. The results indicated negligible weight change for each coupon type, no significant indication of attack or surface roughening, and generally no interaction with Hg.

  15. Corrosion experiments in flowing LBE at 450 °C

    NASA Astrophysics Data System (ADS)

    Benamati, G.; Gessi, A.; Zhang, Ping-Zhu

    2006-09-01

    The corrosion behaviour of AISI 316L steel is being investigated in flowing lead-bismuth eutectic (LBE) at 450 °C. The tests are performed in the LECOR (lead corrosion) loop, at low oxygen activity in LBE. The preliminary results presented in this paper refer to AISI 316L stainless steel and show the start of a corrosion mechanism with a small transfer of Cr from the inner part of the steel matrix to the outer one. This paper reports only preliminary results, obtained after 1000 h of test.

  16. Microstructural Evolutions During Annealing of Plastically Deformed AISI 304 Austenitic Stainless Steel: Martensite Reversion, Grain Refinement, Recrystallization, and Grain Growth

    NASA Astrophysics Data System (ADS)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2016-06-01

    Microstructural evolutions during annealing of a plastically deformed AISI 304 stainless steel were investigated. Three distinct stages were identified for the reversion of strain-induced martensite to austenite, which were followed by the recrystallization of the retained austenite phase and overall grain growth. It was shown that the primary recrystallization of the retained austenite postpones the formation of an equiaxed microstructure, which coincides with the coarsening of the very fine reversed grains. The latter can effectively impair the usefulness of this thermomechanical treatment for grain refinement at both high and low annealing temperatures. The final grain growth stage, however, was found to be significant at high annealing temperatures, which makes it difficult to control the reversion annealing process for enhancement of mechanical properties. Conclusively, this work unravels the important microstructural evolution stages during reversion annealing and can shed light on the requirements and limitations of this efficient grain refining approach.

  17. Solid-particle erosion of tungsten carbide/cobalt cermet vs. hardened AISI 440C stainless steel.

    SciTech Connect

    Rateick, R. G., Jr.; Karasek, K. R.; Cunningham, A.; Goretta, K. C.; Routbort, J. L.; Energy Technology; Honeywell

    2006-01-01

    Solid-particle erosion tests were conducted on hardened AISI 440C stainless steel and a cermet that consisted of {approx}90 vol.% submicrometer WC embedded in {approx}10 vol.% Co. Angular Al{sub 2}O{sub 3} abrasives were used as the erodent. Experimental variables were: angle of impact = 20, 50, or 90 degrees; erodent velocity = 60 or 120 m/s; erodent nominal diameter = 63 or 143 {micro}m. For all test conditions, the stainless steel eroded faster than the cermet. Analysis of weight-loss data and examination of eroded surfaces by scanning electron microscopy indicated that the erosion mechanisms were similar for the two hard materials. Both exhibited significant plasticity when impacted, but the stainless steel's response to impact appeared to have been more ductile in nature.

  18. Coated carbide drill performance under soluble coconut oil lubricant and nanoparticle enhanced MQL in drilling AISI P20

    NASA Astrophysics Data System (ADS)

    Jamil, N. A. M.; Azmi, A. I.; Fairuz, M. A.

    2016-02-01

    This research experimentally investigates the performance of a TiAlN coated carbide drill bit in drilling AISI P20 through two different kinds of lubricants, namely; soluble coconut oil (SCO) and nanoparticle-enhanced coconut oil (NECO) under minimum quantity lubrication system. The tool life and tool wear mechanism were studied using various cutting speeds of 50, 100 and 150 m/min with a constant feed of 0.01 mm/rev. Since the flank wear land was not regular along the cutting edge, the average flank wear (VB) was measured at several points using image analysis software. The drills were inspected using a scanning electron microscope to further elucidate the wear mechanism. The result indicates that drilling with the nanoparticle- enhanced lubricant was better in resisting the wear and improving the drill life to some extent

  19. Tribo-electrochemical characterization of hafnium multilayer systems deposited on nitride/vanadium nitride AISI 4140 steel

    NASA Astrophysics Data System (ADS)

    Mora, M.; Vera, E.; Aperador, W.

    2016-02-01

    In this work is presented the synergistic behaviour among corrosion/wear (tribocorrosion) of the multilayer coatings hafnium nitride/vanadium nitride [HfN/VN]n. The multilayers were deposited on AISI 4140 steel using the technique of physical vapor deposition PVD magnetron sputtering, the tests were performed using a pin-on-disk tribometer, which has an adapted potentiostat galvanostat with three-electrode electrochemical cell. Tribocorrosive parameters such as: Friction coefficient between the coating and the counter body (100 Cr6 steel ball); Polarization resistance by means of electrochemical impedance spectroscopy technique and corrosion rate by polarization curves were determined. It was observed an increase in the polarization resistance, a decrease in the corrosion rate and a low coefficient of friction in comparison with the substrate, due to an increase on the number of bilayers.

  20. Microstructural Evolutions During Annealing of Plastically Deformed AISI 304 Austenitic Stainless Steel: Martensite Reversion, Grain Refinement, Recrystallization, and Grain Growth

    NASA Astrophysics Data System (ADS)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2016-08-01

    Microstructural evolutions during annealing of a plastically deformed AISI 304 stainless steel were investigated. Three distinct stages were identified for the reversion of strain-induced martensite to austenite, which were followed by the recrystallization of the retained austenite phase and overall grain growth. It was shown that the primary recrystallization of the retained austenite postpones the formation of an equiaxed microstructure, which coincides with the coarsening of the very fine reversed grains. The latter can effectively impair the usefulness of this thermomechanical treatment for grain refinement at both high and low annealing temperatures. The final grain growth stage, however, was found to be significant at high annealing temperatures, which makes it difficult to control the reversion annealing process for enhancement of mechanical properties. Conclusively, this work unravels the important microstructural evolution stages during reversion annealing and can shed light on the requirements and limitations of this efficient grain refining approach.

  1. Quantifying Cutting and Wearing Behaviors of TiN- and CrN-Coated AISI 1070 Steel

    PubMed Central

    Cakan, Ahmet; Ozkaner, Vedat; Yildirim, Mustafa M.

    2008-01-01

    Hard coatings such as titanium nitride (TiN) and chromium nitride (CrN) are widely used in cutting and forming tools against wear and corrosion. In the present study, hard coating films were deposited onto AISI 1070 steels by a cathodic arc evaporation plating (CAVP) technique. These samples were subjected to wear in a conventional lathe for investigating the tribological behaviour of coating structure, and prenitrided subsurface composition was characterized using scanning electron microscopy (SEM), line scan analyses and X-ray diffraction (XRD). The wear properties of TiN- and CrN-coated samples were determined using an on-line monitoring system. The results show that TiN-coated samples demonstrate higher wear resistance than CrN-coated samples.

  2. Experimental Investigation of Machining AISI 1040 Medium Carbon Steel Under Cryogenic Machining: A Comparison with Dry Machining

    NASA Astrophysics Data System (ADS)

    Gupta, Munish Kumar; Singh, Gauravdeep; Sood, Pardeep Kumar

    2015-10-01

    This experimental work was carried out by turning of AISI 1040 medium carbon steel in which the effect of cryogenic cooling (LN2) used as a cutting fluid is compared to that of dry machining with respect to tool wear i.e. crater and flank wear, surface roughness, cutting forces (feed and cutting forces) and cutting temperature. Experiments were performed using uncoated tungsten carbide insert tool having various feed rate and constant cutting speed. Compared to dry machining, in LN2 machining, overall the tool wear were reduced to 55.45 and 65.53 %, surface roughness was reduced to 125.90 % and forces were reduced to 61.94 and 96.60 %. The experimental results proved that the application of cryogenic coolant overall increases the machining performance as compared to dry machining.

  3. Evaluation of Microstructure and Toughness of AISI D2 Steel by Bright Hardening in Comparison with Oil Quenching

    NASA Astrophysics Data System (ADS)

    Torkamani, H.; Raygan, Sh.; Rassizadehghani, J.

    2011-12-01

    AISI D2 is used widely in the manufacture of blanking and cold-forming dies, on account of its excellent hardness and wear behavior. Increasing toughness at a fixed high level of hardness is growing requirement for this kind of tool steel. Improving microstructure characteristics, especially refinement of coarse carbides, is an appropriate way to meet such requirement. In this study, morphology and size of carbides in martensite matrix were compared between two kinds of samples, which were bright hardened (quenching in hot alkaline salt bath consisting of 60% KOH and 40% NaOH) at 230 °C and quenched in oil bath at 60 °C. Results showed that morphology and distribution of carbides in samples performed by bright hardening were finer and almost spherical compared to that of oil quenched. This microstructure resulted in an improvement in toughness and tensile properties of alloy.

  4. Comparison of Roller Burnishing Method with Other Hole Surface Finishing Processes Applied on AISI 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Akkurt, Adnan

    2011-08-01

    Component surface quality and selection of the optimum material are the main factors determining the performance of components used in machine manufacturing. The level of hole surface quality can be evaluated by the measurements regarding surface roughness, micro-hardness, and cylindricity. In this study, data had been obtained for different hole drilling methods. The characteristics of materials obtained after applications were compared for different hole-finishing processes to identify best hole drilling method. AISI 304 austenitic stainless steel material was used. Surface finishing of holes were performed using drilling, turning, reaming, grinding, honing, and roller burnishing methods. The results of the study show that the roller burnishing method gives the best results for mechanical, metallurgical properties, and hole surface quality of the material. On the other hand, the worst characteristics were obtained in the drilling method.

  5. Influence of PC-GTAW Parameters on the Microstructural and Mechanical Properties of Thin AISI 1008 Steel Joints

    NASA Astrophysics Data System (ADS)

    Kumar, Ravindra; Anant, Ramkishor; Ghosh, P. K.; Kumar, Ankit; Agrawal, B. P.

    2016-07-01

    Butt weld joints are prepared using pulse current gas tungsten arc welding out of thin sheets of AISI 1008 steel using various combinations of pulse parameters. During welding, the welding speed was kept high, but with the increase of welding speed the mean current was also increased to get the required weld joint at the constant heat input. The use of pulse current has led to improvement in mechanical and metallurgical properties of weld joints. It has resulted in less development of humping which is a common problem with high-speed welding. The undercut or dipped weld face is not observed severe. The tensile strength and hardness are enhanced by 12.5 and 12%. The increase of tensile strength and hardness is justified through TEM micrograph showing the presence of dislocation.

  6. Mechanical behavior of AISI 304SS determined by miniature test methods after neutron irradiation to 28 dpa

    NASA Astrophysics Data System (ADS)

    Rabenberg, Ellen M.; Jaques, Brian J.; Sencer, Bulent H.; Garner, Frank A.; Freyer, Paula D.; Okita, Taira; Butt, Darryl P.

    2014-05-01

    The mechanical properties of AISI 304 stainless steel irradiated for over a decade in the Experimental Breeder Reactor (EBR-II) were measured using miniature mechanical testing methods. The shear punch method was used to evaluate the shear strengths of the neutron-irradiated steel and a correlation factor was empirically determined to predict its tensile strength. The strength of the stainless steel slightly decreased with increasing irradiation temperature, and significantly increased with increasing dose until it saturated above approximately 5 dpa. An effective tensile strain hardening exponent was also obtained from the data which shows a relative decrease in ductility of steel with increased irradiation damage. Ferromagnetic measurements were used to observe and deduce the effects of the stress-induced austenite to martensite transformation as a result of shear punch testing.

  7. Fractographic evaluation of creep effects on strain-controlled fatigue-cracking of AISI 304LC and 316 stainless steel

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1978-01-01

    Analysis of high temperature low cycle fatigue of AISI 304LC and 316 stainless steels by the method of strainrange partitioning results in four separate strainrange versus life relationships, depending upon the way in which creep-strain and plastic strain are combined within a cycle. Fractography is used in this investigation of the creep-fatigue interaction associated with these cycles. The PP and PC-cycle fractures were transgranular. The PC-cycle resulted in fewer cycles of initiation and shorter total cyclic life for the same applied inelastic strainrange. The CC-cycle had mixed transgranular and intergranular fracture, fewer cycles of initiation and shorter cycle life than PP or PC. The CP-cycle had fully integranular cracking, and failed in fewer cycles than were required for cracks to initate for PP,PC, and CC.

  8. Effect of temperature and strain distribution on martensitic transformation during uniaxial testing of AISI-304 stainless steel

    NASA Astrophysics Data System (ADS)

    Kumar, Ashok; Singhal, L. K.

    1988-04-01

    A coupled finite element method has been used to determine the true plastic strain, effective strain, and temperature distribution inside the tensile specimen of AISI-304 austenitic stainless steel during uniaxial testing at low and high strain rates. The volume fraction of martensite has been computed along the gage length by employing Olson-Cohen analysis and using the value of a and β parameters from Heckers curve at the temperatures which were obtained by FEM analysis in different elements of the specimen. The results reveal that due to nonhomogeneous distribution of plastic strain and variation in temperature along the gage length, the volume fraction of martensite would be different near the end of gage length and the center of the specimen.

  9. Corrosion-fatigue behavior of an annealed AISI 1045 carbon steel coated with electroless nickel-phosphorus

    SciTech Connect

    Pertuz, A.; Chitty, J.A.; Puchi, E.S. ); Hintermann, H. . Faculty of Sciences)

    1999-08-01

    The influence of an industrial electroless nickel-phosphorus deposit on the corrosion-fatigue properties of an annealed AISI 1045 steel has been investigated. For this purpose, three corrosive media were selected: distilled water and two NaCl solutions of different concentration (3 and 5%) in distilled water. Corrosion-fatigue tests were conducted at alternating stress levels ranging between 219 and 329 MPa at a frequency of 50 Hz. The corrosion-fatigue properties of the coated and uncoated substrates are very similar when testing is conducted in salty water. However, for testing in distilled water the corrosion-fatigue properties of coated substrates were diminished in relation to the uncoated material. The fractographic analysis of the fracture surfaces revealed the presence of fatigue marks within the electroless nickel-phosphorus deposit, which indicate that the fracture mechanism of the coating is associated to the cyclic loading of the material.

  10. Effects of nitrogen ion implantation time on tungsten films deposited by DC magnetron sputtering on AISI 410 martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Malau, Viktor; Ilman, Mochammad Noer; Iswanto, Priyo Tri; Jatisukamto, Gaguk

    2016-03-01

    Nitrogen ion implantation time on tungsten thin film deposited on surface of AISI 410 steel has been performed. Tungsten thin film produced by dc magnetron sputtering method was deposited on AISI 410 martensitic stainless steel substrates, and then the nitrogen ions were implanted on tungsten thin film. The objective of this research is to investigate the effects of implantation deposition time on surface roughness, microhardness, specific wear and corrosion rate of nitrogen implanted on tungsten film. Magnetron sputtering process was performed by using plasma gas of argon (Ar) to bombardier tungsten target (W) in a vacuum chamber with a pressure of 7.6 x 10-2 torr, a voltage of 300 V, a sputter current of 80 mA for sputtered time of 10 minutes. Nitrogen implantation on tungsten film was done with an initial pressure of 3x10-6 mbar, a fluence of 2 x 1017 ions/cm2, an energy of 100 keV and implantation deposition times of 0, 20, 30 and 40 minutes. The surface roughness, microhardness, specific wear and corrosion rate of the films were evaluated by surfcorder test, Vickers microhardness test, wear test and potentiostat (galvanostat) test respectively. The results show that the nitrogen ions implanted deposition time on tungsten film can modify the surface roughness, microhardness, specific wear and corrosion rate. The minimum surface roughness, specific wear and corrosion rate can be obtained for implantation time of 20 minutes and the maximum microhardness of the film is 329 VHN (Vickers Hardness Number) for implantation time of 30 minutes. The specific wear and corrosion rate of the film depend directly on the surface roughness.

  11. Anisotropic Radiation-Induced Segregation in 316L Austenitic Stainless Steel with Grain Boundary Character

    SciTech Connect

    Christopher M. Barr; Gregory A. Vetterick; Kinga A. Unocic; Khalid Hattar; Xian-Ming Bai; Mitra L. Taheri

    2014-04-01

    Radiation-induced segregation (RIS) and subsequent depletion of chromium along grain boundaries has been shown to be an important factor in irradiation-assisted stress corrosion cracking in austenitic face-centered cubic (fcc)-based alloys used for nuclear energy systems. A full understanding of RIS requires examination of the effect of the grain boundary character on the segregation process. Understanding how specific grain boundary structures respond under irradiation would assist in developing or designing alloys that are more efficient at removing point defects, or reducing the overall rate of deleterious Cr segregation. This study shows that solute segregation is dependent not only on grain boundary misorientation, but also on the grain boundary plane, as highlighted by markedly different segregation behavior for the __3 incoherent and coherent grain boundaries. The link between RIS and atomistic modeling is also explored through molecular dynamic simulations of the interaction of vacancies at different grain boundary structures through defect energetics in a simple model system. A key insight from the coupled experimental RIS measurements and corresponding defect–grain boundary modeling is that grain boundary–vacancy formation energy may have a critical threshold value related to the major alloying elements’ solute segregation.

  12. Surface nanostructuring of Ni, Ti, and 316L stainless steel using ultrafast laser interactions

    NASA Astrophysics Data System (ADS)

    Gill, Matt; Perrie, Walter; Fox, Peter; O'Neill, William

    2005-04-01

    The generation of surface periodic structures (SPS) on laser machined surfaces is known to occur when exciting the surface near the ablation threshold using short pulse laser exposure. These effects were first observed in the late 1960s and have remained a laboratory curiosity. Although well studied at nanosecond timescales there have been limited number of studies at ultrafast timescales. We have investigated the conditions necessary to generate short and long-range periodic structures using ultrafast laser pulses at λ =775nm and 387 nm which may find application in the field of surface engineering. This work examines the formation of SPS on a range of materials including Ni, Ti and SS316 and their dependence on fluence and polarisation.

  13. Comparative MRI compatibility of 316 L stainless steel alloy and nickel-titanium alloy stents.

    PubMed

    Holton, Andrea; Walsh, Edward; Anayiotos, Andreas; Pohost, Gerald; Venugopalan, Ramakrishna

    2002-01-01

    The initial success of coronary stenting is leading to a proliferation in peripheral stenting. A significant portion of the stents used in a clinical setting are made of 316 low carbon stainless steel (SS). Other alloys that have been used for stent manufacture include tantalum, MP35N, and nickel-titanium (NiTi). The ferromagnetic properties of SS cause the production of artifacts in magnetic resonance imaging (MRI). The NiTi alloys, in addition to being known for their shape memory or superelastic properties, have been shown to exhibit reduced interference in MRI. Thus, the objective of this study was to determine the comparative MRI compatibility of SS and NiTi stents. Both gradient echo and spin-echo images were obtained at 1.5 and 4.1 T field strengths. The imaging of stents of identical geometry but differing compositions permitted the quantification of artifacts produced due to device composition by normalizing the radio frequency shielding effects. These images were analyzed for magnitude and spatial extent of signal loss within the lumen and outside the stent. B1 mapping was used to quantify the attenuation throughout the image. The SS stent caused significant signal loss and did not allow for visibility of the lumen. However, the NiTi stent caused only minor artifacting and even allowed for visualization of the signal from within the lumen. In addition, adjustments to the flip angle of standard imaging protocols were shown to improve the quality of signal from within the lumen. PMID:12549230

  14. Mg-Doped Hydroxyapatite/Chitosan Composite Coated 316L Stainless Steel Implants for Biomedical Applications.

    PubMed

    Sutha, S; Dhineshbabu, N R; Prabhu, M; Rajendran, V

    2015-06-01

    In this investigation, ultrasonication process was used for the synthesis of magnesium doped nano-hydroxyapatite (MH) (0, 1, 2, and 3 mol% of Mg concentration) particles with controlled size and surface morphology. The size of the prepared MH particles was in the range of 20-100 nm with narrow distribution. Increase in the concentration of Mg reduced the particle size distribution from 60 to 40 nm. On incorporation of Mg in HAp lattice, an increase of 20-66 nm in specific surface area was observed in microporous HAp particles. XRF and XRD patterns reveal that the particles possess stoichiometric composition with reduced crystallinity with respect to the Mg concentration. Surface morphology of MH/chitosan (CTS) coated implant was found to be uniform without any defects. The corrosion rate of the implant decreased with increase in Mg concentration. The in vitro formation of bonelike apatite layer on the surface of the MH/CTS coated implant was observed from simulated body fluid studies. The antimicrobial activity of the MH/CTS composites against gram-positive and gram-negative bacterial strains indicated that increasing Mg concentration enhanced antimicrobial properties. Nanoindentation analysis of apatite coated implant surface reveals that the mechanical property depends on the concentration of magnesium in HAp. From the cytotoxicity analysis against NIH 3T3 fibroblast, it was observed that the Mg incorporated HAp/CTS composite was less toxic than the MHO/CTS composite. From this result, it was concluded that the MH/CTS nanocomposites coated implant is the excellent material for implants. PMID:26369027

  15. Use of sputter-deposited 316L stainless steel ultrathin films for microbial influenced corrosion studies

    SciTech Connect

    Suci, P.A.; Geesey, G.G.; Pedraza, A.J.; Godbole, M.J.

    1993-12-31

    Ultra thin films (12nm) were sputter deposited onto cylindrical germanium internal reflection elements pre-coated with a thin (2 nm) layer of Cr{sub 2}O{sub 3}. Two crystals were inserted into Circle cell flow-through chambers and mounted on the optical bench of an Fourier Transform Infrared (FT-IR) spectrometer. One chamber was maintained as a sterile control while the other was sequentially inoculated with four bacterial species: Psudomonas aeruginosa, Bacillus subtillis, Hafnia alvei, and Desulfovibrio gigas, in that order. The water absorption band (1640cm{sup -4}) was monitored and used to follow that deterioration of the ultra thin films. In this respect, the sterile control and inoculated films exhibited only slight differences during the 1000h course of the experiment. Assay of the visible biofilm that has accumulated on the surface of the inoculated crystal after 1000h revealed that the film incorporated viable cells from all four strains.

  16. Tribological measurements on a Charnley-type artificial hip joint

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.

    1983-01-01

    A total hip simulator was used to determine the friction and wear properties of Charnley-type (316L stainless steel balls and sterile ultrahigh molecular weight polyethylene cups) hip prostheses. Three different sets of specimens were tested to 395,000, 101,500 and 233,000 walking cycles, respectively. All tests were run unlubricated, at ambient conditions (22 to 26 C, 30 to 50 percent relative humidity), at 30 walking cycles per minute, under a dynamic load simulating walking. Polyethylene cup wear rates ranged from 1.4 to 39 ten billions cu m which corresponds to dimensional losses of 4.0 to 11 microns per year. Although these wear rates are lower than those obtained from other hip simulators and from in vivo X-ray measurements, they are comparable when taking run-in and plastic deformation into account. Maximum tangential friction forces ranged from 93 to 129 N under variable load (267 to 3090 N range) and from 93 to 143 N under a static load of 3090 N. A portion of one test 250,000 walking cycles) run under dry air ( 1 percent relative humidity) yielded a wear rate almost 6 times greater than that obtained under wet air ( 70 percent relative humidity) conditions.

  17. Abnormal magnetic behaviour of powder metallurgy austenitic stainless steels sintered in nitrogen

    NASA Astrophysics Data System (ADS)

    García, C.; Martin, F.; Blanco, Y.

    2009-10-01

    The magnetic response of AISI 304L and AISI 316L obtained through powder metallurgy and sintered in nitrogen were studied. AISI 304L sintered in nitrogen showed a ferromagnetic behaviour in as-sintered state while AISI 316L was paramagnetic. After solution annealing both were paramagnetic. Magnetic behaviour was analysed by using a vibrating sample magnetometer, a magnetic ferritscope and magnetic etching. A microstructural characterization was performed by means of optical metallography, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDS). Some samples when needed were submitted to aged heat treatments at 675 and 875 °C for 90 min, 4, 6, 8 or 48 h. The main microstructural feature found was the presence of a lamellar constituent formed by nitride precipitates and an interlamellar matrix of austenite and/or ferrite. The abnormal magnetic response was explained based on this.

  18. Effect of micro/nano-scale textures on anti-adhesive wear properties of WC/Co-based TiAlN coated tools in AISI 316 austenitic stainless steel cutting

    NASA Astrophysics Data System (ADS)

    Zhang, Kedong; Deng, Jianxin; Sun, Jialin; Jiang, Chao; Liu, Yayun; Chen, Shuai

    2015-11-01

    In cutting of stainless steel with coated tool, the steel chip adhering to tool surface is usually severe and consequently causes serious adhesive and frictional problems, which is the major reason for the failure of coated tool. To solve the problem, a surface engineering approach, namely, a highly functionalization of tool surfaces by textures may be of great importance. Thus, the effect of micro/nano-scale textures on anti-adhesive wear properties of TiAlN coated tools in AISI 316 austenitic stainless steel cutting was investigated. For this purpose, two types of surface textures were fabricated on the rake faces of WC/Co carbide tools: (i) micro-scale textures fabricated by Nd:YAG laser, (ii) micro/nano-scales textures fabricated by Nd:YAG laser and femtosecond laser. Then, these textured tools were deposited with TiAlN coatings using cathode arc-evaporation technique. Wet cutting experiments were carried out with the micro-scale textured coated tool (MCT), micro/nano-scale textured coated tool (MNCT), and the conventional coated tool (CCT). Results obtained in this work demonstrated the feasibility of fabricating micro- or micro/nano-scale textures on tools substrate surfaces to improve the anti-adhesive wear properties of TiAlN coated tool. The rake face micro/nano-scale textured tool was the most effective. Moreover, mechanisms for the anti-adhesive properties enhancement were proposed.

  19. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    NASA Astrophysics Data System (ADS)

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  20. Determination of Neutron Exposure of AISI 304 Stainless Steel from a BWR Top Guide using Retrospective Dosimetry

    SciTech Connect

    Greenwood, Lawrence R.; Garner, Francis A.; Oliver, Brian M.; Bruemmer, Stephen M.

    2007-03-31

    Retrospective dosimetry was used to determine the accumulated neutron exposure of AISI 304 stainless steel removed from the top guide of a boiling water reactor located at the Oyster Creek nuclear power station. The material was removed from areas adjacent to cracks that were observed after ~20 years of operation. Using the plant operational history and a variety of measurements of various radioisotopes or non-radioactive transmutation products produced by irradiation, it was possible to determine the integrated flux spectra experienced by the cracked region and to specify the accumulated displacement dose. Dose estimates on two separate specimens adjacent to the cracks were found to average 1.5 ± 0.2 dpa, possibly reflecting some uncertainty in measurement but more likely suggesting a small gradient in neutron flux-spectra within the section from which the various analysis specimens were cut. This report demonstrates that it is possible to examine defective components lying outside of the core region and where neutron flux-spectra are not well known, and to use the induced transmutation products to determine the neutron exposure with some confidence by using the examined specimen as its own dosimeter.