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Sample records for aisi304 stainless steel

  1. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  2. Corrosion Resistance of Friction Surfaced AISI 304 Stainless Steel Coatings

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Phanikumar, G.; Prasad Rao, K.

    2013-02-01

    Corrosion resistance of friction surfaced AISI 304 coating in boiling nitric acid and chloride containing environments was found to be similar to that of its consumable rod counterpart. This was in contrast to the autogenous fusion zone of GTAW weld which showed inferior corrosion resistance with respect to the consumable rod. The superior corrosion resistance of friction surfaced coatings was attributed to the absence of δ-ferrite in it.

  3. Surface textural features and its formation process of AISI 304 stainless steel subjected to massive LSP impacts

    NASA Astrophysics Data System (ADS)

    Luo, K. Y.; Yao, H. X.; Dai, F. Z.; Lu, J. Z.

    2014-04-01

    The effects of massive laser shock peening (LSP) impacts on surface textural feature of AISI 304 stainless steel (AISI 304 SS), including surface waviness, surface roughness, and machining texture and direction, have been investigated by using WKYO-NT1100 surface profiler and TR300 stylus roughness shape measuring instrument. Experimental results show that massive LSP impacts have an important influence on the surface waviness of the AISI 304 SS sample, but do not have a measurable impact on the surface roughness. Moreover, massive LSP impacts with constraint and ablation mode generate a novel compound texture on the surface of the AISI 304 SS sample. In addition, the formation process of surface compound texture in AISI 304 SS by massive LSP impacts is also entirely revealed.

  4. Microstructural Evolution During Friction Surfacing of Austenitic Stainless Steel AISI 304 on Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Kishore Babu, N.; Phanikumar, G.; Prasad Rao, K.

    2013-01-01

    Austenitic stainless steel AISI 304 coating was deposited over low carbon steel substrate by means of friction surfacing and the microstructural evolution was studied. The microstructural characterization of the coating was carried out by optical microscopy (OM), electron back scattered diffraction (EBSD), and transmission electron microscopy (TEM). The coating exhibited refined grains (average size of 5 μm) as compared to the coarse grains (average size of 40 μm) in as-received consumable rod. The results from the microstructural characterization studies show that discontinuous dynamic recrystallization (DDRX) is the responsible mechanism for grain evolution as a consequence of severe plastic deformation.

  5. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    NASA Astrophysics Data System (ADS)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  6. Study of passive films formed on AISI 304 stainless steel by impedance measurements and photoelectrochemistry

    SciTech Connect

    Simoes, A.M.P.; Ferreiro, M.G.S. ); Rondot, B.; Belo, M. . Centre d'Etudes de Chimie Metallurgique)

    1990-01-01

    Moss-Schottky plots and photoelectrochemical measurements were made on films formed at different potentials on AISI 304 stainless steel in a borate/boric acid solution, pH 9.2. The results allowed the determination of the semiconductive properties and band structure of the films, which account for the existence of two kinds of films depending on the formation potential. For potentials below 0 V (SCE), the results point out for a film with an inverse spinel structure constituted by Cr-substituted magnetite with two donor levels. Above 0 V only one donor level is detected, which should be Fe{sup 2 +} on tetrahedral sites.

  7. Electrochemical investigation of passive film in pre-deformation AISI 304 stainless steels

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Hongyun, Luo

    2012-12-01

    The electrochemical measures in deformed AISI 304 stainless steels ranged from 0% to 24% were investigated. With the increasing of the strain α'-martensite was gradually increasing. Moreover, the morphologies and densities of dislocations changed with increasing strain. The Mott-Schottky plots showed that the maximum total of donor and acceptor densities in passive film occurred in borate buffer solution when ɛ-martensite was most, while in borate buffer solution with 5000 ppm Cl- the maximum total of donor and acceptor densities occurred when the content of α-martensite was most. These results were proven by further impedance spectroscopy experiments.

  8. Variation in sessile microflora during biofilm formation on AISI-304 stainless steel coupons.

    PubMed

    de França, F P; Lutterbach, M T

    1996-07-01

    Coupons of stainless steel type AISI-304 were exposed to the industrial cooling system of a petrochemical plant fed by seawater from the Guanabara Bay, Rio de Janeiro, Brazil, in order to study the in situ formation of biofilms. Bacteria, microalgae and fungi were detected on the coupons as soon as 48 h after exposure. Their respective numbers were determined at times 48, 96 and 192 h and over the following 8 weeks. Aerobic, anaerobic and sulfate-reducing bacteria were quantified according to the technique of the most probable number, and fungi by the pour plate technique. The number of microorganisms present in the forming biofilm varied over the experimental period, reaching maximal levels of 14 x 10(11) cells cm-2, 30 x 10(13) cells cm-2, 38 x 10(11) cells cm-2 and 63 x 10(5) cells cm-2, respectively, for aerobic bacteria, anaerobic bacteria, sulfate-reducing bacteria and fungi, and the dynamics of this variation depended on the group of microorganisms. Bacillus sp, Escherichia coli, Serratia sp and Pseudomonas putrefaciens were identified among the aerobic bacteria isolated. Additionally, microalgae and bacteria of the genus Gallionella were also detected. Nonetheless, no evidence of corrosion was found on the stainless steel type AISI-304 coupons over the experimental period. PMID:8987686

  9. Pack Cementation Coatings for High-Temperature Oxidation Resistance of AISI 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Zandrahimi, Morteza; Vatandoost, Javad; Ebrahimifar, Hadi

    2012-10-01

    Aluminum and titanium are deposited on the surface of steel by the pack cementation method to improve its hot-corrosion and high-temperature oxidation resistance. In this research, coatings of aluminum and titanium and a two-step coating of aluminum and titanium were applied on an AISI 304 stainless steel substrate. The coating layers were examined by carrying out scanning electron microscopy (SEM) and x-ray diffraction (XRD). The SEM results showed that the aluminized coating consisted of two layers with a thickness of 450 μm each, the titanized coating consisted of two layers with a thickness of 100 μm each, and the two-step coatings of Al and Ti consisted of three layers with a thickness of 200 μm each. The XRD investigation of the coatings showed that the aluminized coating consisted of Al2O3, AlCr2, FeAl, and Fe3Al phases; the titanized layers contained TiO2, Ni3Ti, FeNi, and Fe2TiO5 phases; and the two-step coating contained AlNi, Ti3Al, and FeAl phases. The uncoated and coated specimens were subjected to isothermal oxidation at 1050 °C for 100 h. The oxidation results revealed that the application of a coating layer increased the oxidation resistance of the coated AISI 304 samples as opposed to the uncoated ones.

  10. Corrosion resistance of the AISI 304, 316 and 321 stainless steel surfaces modified by laser

    NASA Astrophysics Data System (ADS)

    Szubzda, B.; Antończak, A.; Kozioł, P.; Łazarek, Ł.; Stępak, B.; Łęcka, K.; Szmaja, A.; Ozimek, M.

    2016-02-01

    The article presents the analysis results of the influence of laser fluence on physical and chemical structure and corrosion resistance of stainless steel surfaces modified by irradiating with nanosecond-pulsed laser. The study was carried out for AISI 304, AISI 316 and AISI 321 substrates using Yb:glass fiber laser. All measurements were made for samples irradiated in a broad range of accumulated fluence (10÷400 J/cm2). The electrochemical composition (by EDX) and surface morphology (by SEM) of the prepared surfaces were carried out. Finally, corrosion resistance was analyzed by a potentiodynamic electrochemical test. The obtained results showed very high corrosion resistance for samples made by fluency of values lower than 100 J/cm2. In this case, higher values of corrosion potentials and breakdown potentials were observed. A correlation between corrosion phenomena, the range of laser power (fluence) and the results of chemical and structural tests were also found.

  11. Correlation of substructure with time-dependent fatigue properties of aisi304 stainless steel

    NASA Astrophysics Data System (ADS)

    Ermi, A. M.; Moteff, John

    1982-09-01

    Transmission electron microscopy was employed to study the substructure of AISI 304 stainless steel tested at 482, 593, and 650 °C in low-cycle fatigue with various hold times. Total strains investigated ranged from 0.5 to 2.0 pct, strain rates of 4 E-03 and 4 E-05 s-1. The cell size was found to be inversely related to the relaxed tensile saturation stress, but with different constants of proportionality for the two strain rates. At the lower strain rate, substructures tended to resemble those produced by pure creep. A modified work-hardening theory was used to relate the peak saturation stress to both plastic strain and cell size.

  12. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    SciTech Connect

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K.

    2013-02-14

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  13. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K.

    2013-02-01

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 ± 0.3) × 10-6 m2/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 ± 0.5) × 10-6 m2/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 °C, the thermal diffusivity increases up to (12.0 ± 2) × 10-6 m2/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  14. Fatigue crack growth behavior and overload effect of AISI 304 stainless steel in different atmospheres

    NASA Astrophysics Data System (ADS)

    Kelestemur, Mehmet Halidun

    1998-12-01

    AISI 304 stainless steel shows strain induced martensitic transformation at the crack tip. Such transformation may have effects on crack closure during fatigue crack propagation. Due to importance of AISI 304 in structural applications, the fatigue crack propagation and martensitic transformation in this material have to be investigated thoroughly. Fatigue crack growth behavior, overload retardation and characterization of martensitic transformation at the crack tip upon fatigue loading were investigated in 304 stainless steel at three different atmospheres, namely dry argon, moist air (75% relative humidity) and hydrogen. Comparison in various atmospheres showed that moist air did not influence that fatigue crack growth rate. However, in hydrogen atmosphere the material did not show threshold behavior and the crack growth rate was considerably higher. It was found that roughness-induced crack closure was the primary mechanism in the threshold region. Fractographic pictures taken by SEM and direct observation of crack profile showed that crack deflection and branching occurred during the fatigue crack propagation and plasticity-induced crack closure was not the primary closure mechanism. The influence of fatigue crack propagation on the rate and size of martensitic transformation at the crack tip was investigated. The overload retardation of the material was lower at hydrogen atmosphere. This low degree of retardation was explained by hydrogen embrittlement mechanism. Fractographic observations show striations at the overload zone in argon atmosphere indicating ductile fracture. In hydrogen atmosphere, overload area shows secondary cracks which represent brittle fracture. Crack closure measurements and modified Paris law did not show evidence for different retardation mechanisms at different atmospheres. It is found that primary retardation mechanisms were crack deflection, crack blunting and roughness-induced crack closure after application of overload(s). An

  15. Microstructure, Texture, and Mechanical Property Analysis of Gas Metal Arc Welded AISI 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Saha, Saptarshi; Mukherjee, Manidipto; Pal, Tapan Kumar

    2015-03-01

    The present study elaborately explains the effect of welding parameters on the microstructure, texture, and mechanical properties of gas metal arc welded AISI 304 austenitic stainless steel sheet (as received) of 4 mm thickness. The welded joints were prepared by varying welding speed (WS) and current simultaneously at a fixed heat input level using a 1.2-mm-diameter austenitic filler metal (AISI 316L). The overall purpose of this study is to investigate the effect of the variation of welding conditions on: (i) Microstructural constituents using optical microscope and transmission electron microscope; (ii) Micro-texture evolution, misorientation distributions, and grain boundaries at welded regions by measuring the orientation data from electron back scattered diffraction; and (iii) Mechanical properties such as hardness and tensile strength, and their correlation with the microstructure and texture. It has been observed that the higher WS along with the higher welding current (weld metal W1) can enhance weld metal mechanical properties through alternation in microstructure and texture of the weld metal. Higher δ-ferrite formation and high-angle boundaries along with the <101> + <001> grain growth direction of the weld metal W1 were responsible for dislocation pile-ups, SFs, deformation twinning, and the induced martensite with consequent strain hardening during tensile deformation. Also, fusion boundary being the weakest link in the welded structure, failure took place mainly at this region.

  16. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    SciTech Connect

    Prajitno, Djoko Hadi Syarif, Dani Gustaman

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  17. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    NASA Astrophysics Data System (ADS)

    Prajitno, Djoko Hadi; Syarif, Dani Gustaman

    2014-03-01

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO2. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe2O3. Minor element such as Cr2O3 is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO2 appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  18. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  19. Microstructural Evolutions During Annealing of Plastically Deformed AISI 304 Austenitic Stainless Steel: Martensite Reversion, Grain Refinement, Recrystallization, and Grain Growth

    NASA Astrophysics Data System (ADS)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2016-06-01

    Microstructural evolutions during annealing of a plastically deformed AISI 304 stainless steel were investigated. Three distinct stages were identified for the reversion of strain-induced martensite to austenite, which were followed by the recrystallization of the retained austenite phase and overall grain growth. It was shown that the primary recrystallization of the retained austenite postpones the formation of an equiaxed microstructure, which coincides with the coarsening of the very fine reversed grains. The latter can effectively impair the usefulness of this thermomechanical treatment for grain refinement at both high and low annealing temperatures. The final grain growth stage, however, was found to be significant at high annealing temperatures, which makes it difficult to control the reversion annealing process for enhancement of mechanical properties. Conclusively, this work unravels the important microstructural evolution stages during reversion annealing and can shed light on the requirements and limitations of this efficient grain refining approach.

  20. Microstructural Evolutions During Annealing of Plastically Deformed AISI 304 Austenitic Stainless Steel: Martensite Reversion, Grain Refinement, Recrystallization, and Grain Growth

    NASA Astrophysics Data System (ADS)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2016-08-01

    Microstructural evolutions during annealing of a plastically deformed AISI 304 stainless steel were investigated. Three distinct stages were identified for the reversion of strain-induced martensite to austenite, which were followed by the recrystallization of the retained austenite phase and overall grain growth. It was shown that the primary recrystallization of the retained austenite postpones the formation of an equiaxed microstructure, which coincides with the coarsening of the very fine reversed grains. The latter can effectively impair the usefulness of this thermomechanical treatment for grain refinement at both high and low annealing temperatures. The final grain growth stage, however, was found to be significant at high annealing temperatures, which makes it difficult to control the reversion annealing process for enhancement of mechanical properties. Conclusively, this work unravels the important microstructural evolution stages during reversion annealing and can shed light on the requirements and limitations of this efficient grain refining approach.

  1. Comparison of Roller Burnishing Method with Other Hole Surface Finishing Processes Applied on AISI 304 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Akkurt, Adnan

    2011-08-01

    Component surface quality and selection of the optimum material are the main factors determining the performance of components used in machine manufacturing. The level of hole surface quality can be evaluated by the measurements regarding surface roughness, micro-hardness, and cylindricity. In this study, data had been obtained for different hole drilling methods. The characteristics of materials obtained after applications were compared for different hole-finishing processes to identify best hole drilling method. AISI 304 austenitic stainless steel material was used. Surface finishing of holes were performed using drilling, turning, reaming, grinding, honing, and roller burnishing methods. The results of the study show that the roller burnishing method gives the best results for mechanical, metallurgical properties, and hole surface quality of the material. On the other hand, the worst characteristics were obtained in the drilling method.

  2. Fractographic evaluation of creep effects on strain-controlled fatigue-cracking of AISI 304LC and 316 stainless steel

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1978-01-01

    Analysis of high temperature low cycle fatigue of AISI 304LC and 316 stainless steels by the method of strainrange partitioning results in four separate strainrange versus life relationships, depending upon the way in which creep-strain and plastic strain are combined within a cycle. Fractography is used in this investigation of the creep-fatigue interaction associated with these cycles. The PP and PC-cycle fractures were transgranular. The PC-cycle resulted in fewer cycles of initiation and shorter total cyclic life for the same applied inelastic strainrange. The CC-cycle had mixed transgranular and intergranular fracture, fewer cycles of initiation and shorter cycle life than PP or PC. The CP-cycle had fully integranular cracking, and failed in fewer cycles than were required for cracks to initate for PP,PC, and CC.

  3. Effect of temperature and strain distribution on martensitic transformation during uniaxial testing of AISI-304 stainless steel

    NASA Astrophysics Data System (ADS)

    Kumar, Ashok; Singhal, L. K.

    1988-04-01

    A coupled finite element method has been used to determine the true plastic strain, effective strain, and temperature distribution inside the tensile specimen of AISI-304 austenitic stainless steel during uniaxial testing at low and high strain rates. The volume fraction of martensite has been computed along the gage length by employing Olson-Cohen analysis and using the value of a and β parameters from Heckers curve at the temperatures which were obtained by FEM analysis in different elements of the specimen. The results reveal that due to nonhomogeneous distribution of plastic strain and variation in temperature along the gage length, the volume fraction of martensite would be different near the end of gage length and the center of the specimen.

  4. Surface oxidation phenomenon and mechanism of AISI 304 stainless steel induced by Nd:YAG pulsed laser

    NASA Astrophysics Data System (ADS)

    Cui, C. Y.; Cui, X. G.; Ren, X. D.; Qi, M. J.; Hu, J. D.; Wang, Y. M.

    2014-06-01

    Surface oxidation phenomenon of AISI 304 stainless steel induced by Nd:YAG pulsed laser in air was investigated using scanning electron spectroscopy (SEM), high resolution transmission electron microscope (HRTEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results showed that there were different morphologies and phase compositions in one laser spot from the center to the edge on stainless steel surface after pulsed laser oxidation. The morphologies were mainly nano-spheres and hexagons. It was proved using XRD that they were basically γ-Fe, Cr2O3, Fe2O3 and a small amount of MnO2. The elemental compositions in the edge region were rich in Cr and deficient in Fe, while it had an opposite distribution trend in the center of the laser spot. XPS measurement confirmed the formed oxides on the stainless steel surface, indicating that most of the elements were in oxidation states. Moreover, the oxidation behavior of the stainless steel in one laser spot was assessed using thermodynamics and kinetics of laser oxidation process. And the oxidation mechanism was also clearly revealed.

  5. DCEMS Study of Thin Oxide Layers and Interface of Stainless Steel Films Deposited by Sputtering Austenitic AISI304

    NASA Astrophysics Data System (ADS)

    Nomura, K.; Takahashi, K.; Takeda, M.; Shimizu, K.; Habasaki, H.; Kuzmann, E.

    2004-12-01

    Thin stainless steel films were deposited on surface oxidized Si plate using austenitic AISI304 stainless steel as target with a RF magnetron Ar sputtering method. The deposited films and the oxidized films with about 15 nm in thickness were characterized by depth selective conversion electron Mössbauer spectroscopy (DCEMS) using a 2π gas proportional counter. The as-deposited film consisted of ferromagnetic phase. The average hyperfine magnetic fields increased from 25 to 28 T by heating. A relative large amount of iron oxide (Fe2O3) was produced on the top surface layer upon heating at 400°C. After heating at 500°C the relative amount of iron oxide decreased and chromium oxide layers grew in the interface between the iron oxide and substrate layers. The ferromagnetic phase in the deposited stainless steel film was partially converted into austenitic phase at 500°C and largely at 600°C. DCEMS is effective for non-destructive characterization of both surface and interface layers of thin stainless steel films with several 10 nm thickness.

  6. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    NASA Astrophysics Data System (ADS)

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  7. Correlation between surface physicochemical properties and the release of iron from stainless steel AISI 304 in biological media.

    PubMed

    Hedberg, Yolanda; Karlsson, Maria-Elisa; Blomberg, Eva; Odnevall Wallinder, Inger; Hedberg, Jonas

    2014-10-01

    Stainless steel is widely used in biological environments, for example as implant material or in food applications, where adsorption-controlled ligand-induced metal release is of importance from a corrosion, health, and food safety perspective. The objective of this study was to elucidate potential correlations between surface energy and wettability of stainless steel surfaces and the release of iron in complexing biological media. This was accomplished by studying changes in surface energies calculated from contact angle measurements, surface oxide composition (X-ray photoelectron spectroscopy), and released iron (graphite furnace atomic absorption spectroscopy) for stainless steel grade AISI 304 immersed in fluids containing bovine serum albumin or citric acid, and non-complexing fluids such as NaCl, NaOH, and HNO3. It was shown that the surface wettability and polar surface energy components were all influenced by adventitious atmospheric carbon (surface contamination of low molecular weight), rather than differences in surface oxide composition in non-complexing solutions. Adsorption of both BSA and citrate, which resulted in ligand-induced metal release, strongly influenced the wettability and the surface energy, and correlated well with the measured released amount of iron. PMID:25048358

  8. The effect of extracellular polymeric substances on the attachment of Pseudomonas NCIMB 2021 to AISI 304 and 316 stainless steel.

    PubMed

    Gubner, R; Beech, I B

    2000-01-01

    Surfaces of AISI 304 and 316 stainless steels were pre-treated with three different types of extracellular polymeric substances, viz. (i) exopolymers released into the culture medium ("free"; or planktonic exopolymers), (ii) capsular exopolymers, and (iii) biofilm exopolymers, produced by continuous cultures of marine Pseudomonas NCIMB 2021. The initial attachment of Pseudomonas cells to exopolymer-conditioned steel surfaces varied with the exopolymer type and concentration. Results gained from wettability studies of exopolymer-treated steel using contact angle measurements, as well as from the surface roughness measurements conducted employing atomic force microscopy analysis, could not account for the observed, statistically significant differences (p < 0.1) in the level of bacterial surface colonisation. It is therefore proposed that neither surface hydrophobicity nor roughness play an important part in the early attachment of Pseudomonas NCIMB 2021 to the conditioned steel surfaces and that a difference in the chemistry of the exopolymers is most likely a key parameter influencing initial cell adhesion to pre-treated steel. PMID:22115289

  9. Mechanical and Electro-Chemical Properties of Laser Surface Alloyed AISI 304 Stainless Steel with WC+Ni+NiCr

    NASA Astrophysics Data System (ADS)

    Majumdar, J. D.

    In the present study, a detailed evaluation of wear and corrosion resistance properties of laser surface alloyed of AISI 304 stainless steel with WC+Ni+NiCr (in the ratio of 70:15:15) has been undertaken. Laser processing has been carried out using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 3 mm) by surface melting and simultaneous deposition of precursor powder mixture in the melt zone (at a flow rate of 10 mg/s) and using Ar shroud at a gas flow rate of 5 l/min. Followed by laser processing, a detailed evaluation of fretting wear behavior has been conducted against WC surface. Finally, the corrosion property is measured using a potentiodynamic polarization testing unit in a 3.56 wt.% NaCl solution. The wear resistance property is significantly improved due to laser surface alloying which is attributed to the improvement in surface microhardness to 1350 VHN as compared to 220 VHN of as-received γ-stainless steel substrate. The mechanism of wear is established. The pitting corrosion resistance property is also improved due to the presence of Ni and Cr in solution and homogenization of microstructure due to laser processing.

  10. Exploration of surface hydrophilic properties on AISI 304 stainless steel and silicon wafer against aging after atmospheric pressure plasma treatment

    NASA Astrophysics Data System (ADS)

    Chuang, Shang-I.; Duh, Jenq-Gong

    2014-11-01

    The aim of this work is to seek the enhanced surface hydrophilic properties on AISI 304 stainless steel and silicon wafer after atmospheric pressure plasma treatment using a specifically designed atmospheric pressure plasma jet. The aging tendency of surface hydrophilic property under air is highlighted. It is concluded that both of the silicon wafer and stainless steel treated with plasma generated from supply gas of argon 15 slm mixed with oxygen 40 sccm shows a better tendency on remaining high water contact angle as compared to that with pure argon and nitrogen addition. Additional peaks of O I (777, 844 nm), O II (408 nm) are detected by optical emission spectroscope indicating the presence of the oxygen radicals and ionic species, which interact with surfaces and thus contribute to low water contact angle (WCA) surfaces. Moreover, the result acquired from X-ray photoelectron spectroscopy (XPS) indicates that the increase in the oxygen-related bonding exhibits a better contribution on remaining high surface energy over a period of time.

  11. Effects of strain and strain-induced α'-martensite on passive films in AISI 304 austenitic stainless steel.

    PubMed

    Lv, Jinlong; Luo, Hongyun

    2014-01-01

    In this paper, the effects of strain and heat treatment on strain-induced α'-martensite of AISI 304 stainless steel tubes were measured by X-ray diffraction. Moreover, the effects of strain and content of α'-martensite on passivated property on the surface of the material in borate buffer solution were evaluated by electrochemical technique. The results showed that the volume fraction of α'-martensite increased gradually with the increase of tensile strain for as-received and solid solution samples. However, α'-martensite in as-received sample was more than that in the solid solution sample. The electrochemical impedance spectroscopy results showed that the solid solution treatment improved corrosion resistance of the steel, especially for samples with small strain. Moreover, acceptor densities were always higher than donor densities for as-received and solid solution samples. With the increase of strain, the increase tendency of acceptor density was more significant than that of donor density. We also found that the total density of the acceptor and donor almost increased linearly with the increase of α'-martensite. The present results indicated that the increased acceptor density might lead to the decreased corrosion resistance of the steel. PMID:24268285

  12. Determination of Neutron Exposure of AISI 304 Stainless Steel from a BWR Top Guide using Retrospective Dosimetry

    SciTech Connect

    Greenwood, Lawrence R.; Garner, Francis A.; Oliver, Brian M.; Bruemmer, Stephen M.

    2007-03-31

    Retrospective dosimetry was used to determine the accumulated neutron exposure of AISI 304 stainless steel removed from the top guide of a boiling water reactor located at the Oyster Creek nuclear power station. The material was removed from areas adjacent to cracks that were observed after ~20 years of operation. Using the plant operational history and a variety of measurements of various radioisotopes or non-radioactive transmutation products produced by irradiation, it was possible to determine the integrated flux spectra experienced by the cracked region and to specify the accumulated displacement dose. Dose estimates on two separate specimens adjacent to the cracks were found to average 1.5 ± 0.2 dpa, possibly reflecting some uncertainty in measurement but more likely suggesting a small gradient in neutron flux-spectra within the section from which the various analysis specimens were cut. This report demonstrates that it is possible to examine defective components lying outside of the core region and where neutron flux-spectra are not well known, and to use the induced transmutation products to determine the neutron exposure with some confidence by using the examined specimen as its own dosimeter.

  13. Nano-Borides and Silicide Dispersed Composite Coating on AISI 304 Stainless Steel by Laser-Assisted HVOF Spray Deposition

    NASA Astrophysics Data System (ADS)

    Sharma, Prashant; Majumdar, Jyotsna Dutta

    2014-10-01

    The study concerned a detailed microstructural investigation of nano-borides (Cr2B and Ni3B) and nano-silicide (Ni2Si) dispersed γ-nickel composite coating on AISI 304 stainless steel by HVOF spray deposition of the NiCrBSi precursor powder and subsequent laser surface melting. A continuous wave diode laser with an applied power of 3 kW and scan speed of 20 mm/s in argon shroud was employed. The characterization of the surface in terms of microstructure, microtexture, phases, and composition were carried out and compared with the as-coated (high-velocity oxy-fuel sprayed) surface. Laser surface melting led to homogenization and refinement of microstructures with the formation of few nano-silicides of nickel along with nano-borides of nickel and chromium (Ni3B, Cr2B, and Cr2B3). A detailed microtexture analysis showed the presence of no specific texture in the as-sprayed and laser-melted surface of Cr2B and Ni3B phases. The average microhardness was improved to 750-900 VHN as compared to 250 VHN of the as-received substrate. Laser surface melting improved the microhardness further to as high as 1400 VHN due to refinement of microstructure and the presence of silicides.

  14. Finite Element Analysis of Cross Rolling on AISI 304 Stainless Steel: Prediction of Stress and Strain Fields

    NASA Astrophysics Data System (ADS)

    Rout, Matruprasad; Pal, Surjya Kanta; Singh, Shiv Brat

    2016-05-01

    Studies on the effect of strain path during rolling has been carried out for a long time, but the same has not been done using Finite Element Analysis (FEA). Change in strain path affects the state variables in the rolled plate like stress, strain, temperature etc. In the current work, Finite Element Analysis for cross rolling of AISI 304 austenitic stainless steel has been carried out by rotating the plate by 90° in between the passes. To analyze stress and strain fields in the material for cross rolling, a full 3D model of work-roll and plate has been developed using rigid-viscoplastic finite element method. The stress and strain fields, considering von-Mises yield criteria, are calculated by using updated Lagrangian method. In addition to these, the model also calculates the normal pressure and strain rate distribution in the plate during cross rolling. The nature of the variations of stress and strain fields in the plate, predicted by the model, is in good agreement with the previously published works for unidirectional rolling.

  15. Microchemical and microstructural evolution of AISI 304 stainless steel irradiated in EBR-II at PWR-relevant dpa rates

    NASA Astrophysics Data System (ADS)

    Dong, Y.; Sencer, B. H.; Garner, F. A.; Marquis, E. A.

    2015-12-01

    AISI 304 stainless steel was irradiated at 416 °C and 450 °C at a 4.4 × 10-9 and 3.05 × 10-7 dpa/s to ∼0.4 and ∼28 dpa, respectively, in the reflector of the EBR-II fast reactor. Both unirradiated and irradiated conditions were examined using standard and scanning transmission electron microscopy, energy dispersive spectroscopy, and atom probe tomography on very small specimens produced by focused ion beam milling. These results are compared with previous electron microscopy examination of 3 mm disks from essentially the same material. By comparing a very low dose specimen with a much higher dose specimen, both derived from a single reactor assembly, it has been demonstrated that the coupled microstructural and microchemical evolution of dislocation loops and other sinks begins very early, with elemental segregation producing at these sinks what appears to be measurable precursors to fully formed precipitates found at higher doses. The nature of these sinks and their possible precursors are examined in detail.

  16. Acoustic emission studies on welded and thermally treated AISI 304 stainless steel during tensile deformation

    SciTech Connect

    Mukherjee, P.; Barat, P.; Jayakumar, T.; Kalyanasundaram, P.; Rajagopalan, C.; Raj, B.

    1997-10-15

    The present investigations are planned to study the influence of prior martensites formed due to cold treatment as 77K in AISI 304 SS welded specimens, on strain-induced martensites occurred during tensile deformation using AE technique. AE parameters like count rate and root mean square (r.m.s.) voltage have been used to characterize AE activities generated during tensile deformation process in as-welded and welded-treated samples. Frequency spectrum analysis of AE signals captured from the samples has been done to understand the dynamic behavior of the martensite phase formation. Tensile properties of these samples have also been reported. Volume fraction of the magnetic phase (martensite and delta ferrite) formed in these samples are measured before and after straining. X-ray diffraction (XRD) technique has been used to support the presence of delta ferrite (formed during welding) and martensite in the weld region.

  17. The aluminizing in powder technology of AISI 304 steel

    NASA Astrophysics Data System (ADS)

    Băitanu, D. B.; Găluşcă, D. G.; Achiţei, D. C.; Minciună, M. G.; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    The paper presents a study about the aluminizing treatments applied to AISI 304 stainless steel, with the purpose to improve the corrosion resistance. The aluminizing is realized in a powder medium, composed by aluminium powder (with 99.95% purity), aluminium oxide Al2O3 and ammonium chloride NH4Cl. The structural characterization was made by scanning electronic microscopy to highlight the structure of layer after aluminizing, at different magnitudes.

  18. Surface modification of AISI 304 austenitic stainless steel by plasma nitriding

    NASA Astrophysics Data System (ADS)

    Liang, Wang

    2003-04-01

    Plasma nitriding of austenitic stainless steel samples has been carried out using pulse dc glow discharge plasma of NH 3 gas at substrate temperature ranging from 350 to 520 °C. A nitriding time of only 4 h has been found to produce a compact surface nitride layer composed of γN' phase with a thickness of around 7-12 μm as processing temperature remained between 420 and 450 °C. The thickness of γN phase was found to be very thin only about 2 μm after plasma nitriding at temperature below 400 °C. Microhardness measurements showed significant increase in the hardness from 240 HV (for untreated samples) up to 1700 HV (for nitrided samples at temperature of 460 °C). For nitriding at higher temperature, i.e. above 460 °C, the chromium nitrides precipitated in the nitrided layer and caused austenite phase transform into ferrite phase or iron nitrides ( γ' or ɛ). The consequent result of chromium nitride precipitation is the reduction of corrosion resistance of nitrided layer. Compressive residual stresses existed in the nitrided layer due to nitrogen diffusion into austenitic stainless steel.

  19. Microstructure and corrosion resistance of nanocrystalline TiZrN films on AISI 304 stainless steel substrate

    SciTech Connect

    Lin, Yu-Wei; Huang, Jia-Hong; Yu, Ge-Ping

    2010-07-15

    This study investigated the microstructure and properties of nanocrystalline TiZrN films on AISI 304 stainless steel substrate. TiZrN films were prepared by reactive magnetron sputtering based on the previous optimum coating conditions (substrate temperature, system pressure, nitrogen flow, etc.) for TiN and ZrN thin films. The composition ratio of TiZrN coatings were adjusted by changing the Zr target power, while keeping the Ti target power constant. Experiments were conduced to find the optimum composition with desired properties. The ratio of TiZrN composition was analyzed by x-ray photoelectron spectroscopy and Rutherford backscattering spectrometer. In terms of phase formation, there were two types of coatings that were considered: single-phase solid solutions of TiZrN and interlacing nuclei of TiZr in the matrix of TiZrN. The thickness of all TiZrN films as measured by the secondary ion mass spectroscopy was about 500 nm, and the composition depth profiles indicated that the compositions in the TiZrN films were uniform from the film surface to the 304 stainless steel substrate. The crystal structure of the TiZrN films was determined by x-ray diffraction using a M18XHF-SRA diffractometer with Cu K{sub {alpha}} radiation. A diffraction peak of TiZrN (002) was observed between that of TiN (002) and ZrN (002); similarly, a diffraction peak of TiZrN (111) was observed between that of TiN(111) and ZrN(111), respectively. The corrosion resistance of the TiZrN film deposited on the 304 stainless steel has been investigated by electrochemical measurement. The electrolyte, 0.5M H{sub 2}SO{sub 4} containing 0.05M KSCN, was used for the potentiodynamic polarization. The potentiodynamic scan was conducted from -800 to 800 mV standard calomel electrode (SCE).

  20. Flux effect on the ion-beam nitriding of austenitic stainless-steel AISI 304L

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Pranevicius, L.; Barradas, N.P.

    2005-06-15

    The effect of flux and Ar pretreatment during ion-beam nitriding of austenitic stainless steel is investigated. The ion energy and temperature were 1.2 keV and 400 deg. C, respectively, the ion current densities were 0.5, 0.67, and 0.83 mA cm{sup -2}. The nitrogen distribution profiles were measured using nuclear reaction analysis. The obtained nitrogen distribution profiles were analyzed by the means of the nitrided layer thickness evolution due to sputtering and diffusion and the model of trapping-detrapping. Both approaches could fit well the experimental results, however, different diffusion coefficients have to be assumed for each current density. In addition, the diffusion coefficients are higher for higher current densities. On the other hand, it is shown that the pretreatment with Ar-ion beam at nitriding temperatures produces only a thermal effect without any other influence on the following nitrogen diffusion. The results are discussed in relation with surface and temperature effects and atomic transport mechanisms.

  1. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity < 0.1 μS cm-1) at 300 °C and 10 MPa in an autoclave connected to a recirculation loop system. The results highlight the distinct differences in the oxidation behavior of surface worked material as compared to solution annealed material in terms of specific resistivity and low frequency Warburg impedance. The resultant oxide layer was characterized for (a) elemental analyses by glow discharge optical emission spectroscopy (GDOES) and (b) morphology by scanning electron microscopy (SEM). Oxide layers with higher specific resistivity and chromium content were formed in case of machined and ground conditions. Presence of an additional ionic transport process has also been identified for the ground condition at the metal/oxide interface. These differences in electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  2. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    NASA Astrophysics Data System (ADS)

    Hilca, B. R.; Triyono

    2016-03-01

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO3) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  3. Microstructural Characterization and Properties Evaluation of Ni-Based Hardfaced Coating on AISI 304 Stainless Steel by High Velocity Oxyfuel Coating Technique

    NASA Astrophysics Data System (ADS)

    Sharma, Prashant; Majumdar, Jyotsna Dutta

    2013-01-01

    The present study concerns a detailed investigation of microstructural evolution of nickel based hardfaced coating on AISI 304 stainless steel by high velocity oxy-fuel (HVOF) deposition technique. The work has also been extended to study the effect of coating on microhardness, wear resistance and corrosion resistance of the surface. Deposition has been conducted on sand blasted AISI 304 stainless steel by HVOF spraying technique using nickel (Ni)-based alloy [Ni: 68.4 wt pct, chromium (Cr): 17 wt pct, boron (B): 3.9 wt pct, silicon (Si): 4.9 wt pct and iron (Fe): 5.8 wt pct] of particle size 45 to 60 μm as precursor powder. Under the optimum process parameters, deposition leads to development of nano-borides (of chromium, Cr2B and nickel, Ni3B) dispersion in metastable and partly amorphous gamma nickel (γ-Ni) matrix. The microhardness of the coating was significantly enhanced to 935 VHN as compared to 215 VHN of as-received substrate due to dispersion of nano-borides in grain refined and partly amorphous nickel matrix. Wear resistance property under fretting wear condition against WC indenter was improved in as-deposited layer (wear rate of 4.65 × 10-7 mm3/mm) as compared to as-received substrate (wear rate of 20.81 × 10-7 mm3/mm). The corrosion resistance property in a 3.56 wt pct NaCl solution was also improved.

  4. Strain-induced phase transformation at the surface of an AISI-304 stainless steel irradiated to 4.4 dpa and deformed to 0.8% strain

    NASA Astrophysics Data System (ADS)

    Gussev, M. N.; Field, K. G.; Busby, J. T.

    2014-03-01

    Surface relief due to localized deformation in a 4.4-dpa neutron-irradiated AISI 304 stainless steel was investigated using scanning electron microscopy coupled with electron backscattering diffraction and scanning transmission electron microscopy. It was found a body-centered-cubic (BCC) phase (deformation-induced martensite) had formed at the surface of the deformed specimen along the steps generated from dislocation channels. Martensitic hill-like formations with widths of ˜1 μm and depths of several microns were observed at channels with heights greater than ˜150 nm above the original surface. Martensite at dislocation channels was observed in grains along the [0 0 1]-[1 1 1] orientation but not in those along the [1 0 1] orientation.

  5. The Effect of Surface Roughness on the Corrosion Properties of Type AISI 304 Stainless Steel in Diluted NaCl and Urban Rain Solution

    NASA Astrophysics Data System (ADS)

    Leban, Mirjam Bajt; Mikyška, Črt; Kosec, Tadeja; Markoli, Boštjan; Kovač, Janez

    2014-05-01

    Due to their good corrosion resistance, favorable mechanical properties, and reasonable price regarding their excellent properties, austenitic stainless steels have, over recent decades, become one of the alloys that are increasingly used in civil engineering and building, as well as for specific architectural purposes. Architects often design stainless steel exterior elements with higher surface roughnesses, which are not resistant to corrosion processes. The aim of this work was to investigate the influence of different types of surface finishes to stainless steel of quality AISI 304 on the corrosion properties of this steel. In order to achieve this goal, electrochemical tests were performed on different surface finishes in two different environments: in an NaCl aqueous solution, and in simulated urban rain which contained no chlorides. In addition to the electrochemical methods used, surface roughness was also measured, and XPS surface analyses were performed. The results of the investigation showed that surface roughness affects the growth of the passive layer in urban rain significantly; however, the growth of such a film is retarded in the case of the NaCl aqueous solution. Based on the results of the performed analyses, it was found that, in the NaCl solution, the pitting potential depended strongly upon the surface roughness and the surface finish, but this was not true for the samples tested in urban rain.

  6. Fracture and the formation of sigma phase, M[sub 23]C[sub 6], and austenite from delta-ferrite in an AISI 304L stainless steel

    SciTech Connect

    Tseng, C.C.; Shen, Y.; Thompson, S.W.; Krauss, G. . Dept. of Metallurgical and Materials Engineering); Mataya, M.C. )

    1994-06-01

    The decomposition of delta-ferrite and its effects on tensile properties and fracture of a hot-rolled AISI 304L stainless steel plate were studied. Magnetic response measurements of annealed specimens showed that the transformation rate of delta-ferrite was highest at 720 C. Transformation behavior was characterized by light microscopy, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy on thin foils. The initial transformation of delta-ferrite ([delta]) to austenite ([gamma]) and a chromium-rich carbide (M[sub 23]C[sub 6]) occurred by a lamellar eutectoid reaction, [sigma] [r reversible] M[sub 23]C[sub 6] + [gamma]. The extent of the reaction was limited by the low carbon content of the 304L plate, and the numerous, fine M[sub 23]C[sub 6] particles of the eutectoid structure provide microvoid nucleation sites in tensile specimens annealed at 720 C for short times. Sigma phase ([sigma]) formed as a result of a second eutectoid reaction, [delta] [r reversible] [sigma] + [gamma]. Brittle fracture associated with the plate-shaped sigma phase of the second eutectoid structure resulted in a significant decrease in reduction of area (RA) in the transverse tensile specimens. The RA for longitudinal specimens was not affected by the formation of sigma phase. Tensile strengths were little affected by delta-ferrite decomposition products in either longitudinal or transverse orientations.

  7. Microstructural Characterization and Wear Behavior of Nano-Boride Dispersed Coating on AISI 304 Stainless Steel by Hybrid High Velocity Oxy-Fuel Spraying Laser Surface Melting

    NASA Astrophysics Data System (ADS)

    Sharma, Prashant; Majumdar, Jyotsna Dutta

    2015-07-01

    The current study concerns the detailed microstructural characterization and investigation of wear behavior of nano-boride dispersed coating developed on AISI 304 stainless steel by high velocity oxy-fuel spray deposition of nickel-based alloy and subsequent laser melting. There is a significant refinement and homogenization of microstructure with improvement in microhardness due to laser surface melting (1200 VHN as compared to 945 VHN of as-sprayed and 250 VHN of as-received substrate). The high temperature phase stability of the as-coated and laser melted surface has been studied by differential scanning calorimeter followed by detailed phase analysis at room and elevated temperature. There is a significant improvement in wear resistance of laser melted surface as compared to as-sprayed and the as-received one due to increased hardness and reduced coefficient of friction. The mechanism of wear has been investigated in details. Corrosion resistance of the coating in a 3.56 wt pct NaCl solution is significantly improved (4.43 E-2 mm/year as compared to 5 E-1 mm/year of as-sprayed and 1.66 mm/year of as-received substrate) due to laser surface melting as compared to as-sprayed surface.

  8. Laser welding of NiTi shape memory alloy: Comparison of the similar and dissimilar joints to AISI 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2013-12-01

    The unique properties of NiTi alloy, such as its shape memory effect, super-elasticity and biocompatibility, make it ideal material for various applications such as aerospace, micro-electronics and medical device. In order to meet the requirement of increasing applications, great attention has been given to joining of this material to itself and to other materials during past few years. Laser welding has been known as a suitable joining technique for NiTi shape memory alloy. Hence, in this work, a comparative study on laser welding of NiTi wire to itself and to AISI 304 austenitic stainless steel wire has been made. Microstructures, mechanical properties and fracture morphologies of the laser joints were investigated using optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD), Vickers microhardness (HV0.2) and tensile testing techniques. The results showed that the NiTi-NiTi laser joint reached about 63% of the ultimate tensile strength of the as-received NiTi wire (i.e. 835 MPa) with rupture strain of about 16%. This joint also enabled the possibility to benefit from the pseudo-elastic properties of the NiTi component. However, tensile strength and ductility decreased significantly after dissimilar laser welding of NiTi to stainless steel due to the formation of brittle intermetallic compounds in the weld zone during laser welding. Therefore, a suitable modification process is required for improvement of the joint properties of the dissimilar welded wires.

  9. Effect of pulse laser parameters on TiC reinforced AISI 304 stainless steel composite coating by laser surface engineering process

    NASA Astrophysics Data System (ADS)

    Sahoo, Chinmaya Kumar; Masanta, Manoj

    2015-04-01

    In this work, TiC reinforced steel composite layer has been produced by laser scanning over the preplaced TiC powder on AISI 304 steel substrate, using a pulse Nd:YAG laser. Depending on the pulse laser parameters, TiC either deposited or dispersed on the surface of steel substrate. Depth and width of laser processed TiC-steel composite layer has been deliberated from the SEM images at the transverse cross section of the laser scanned samples. Hardness of the laser processed composite layer has been measured through Vickers micro-hardness tester. Effect of pulsed laser parameters i.e. peak power, pulse duration, overlapping factor (corresponding to scan speed and frequency) on micro-hardness, composite layer profile (depth and width) and microstructure of the laser processed TiC-steel composite layer has been studied. From the experimental analysis, it is revealed that, laser peak power and overlapping factor have significant effect on the TiC-steel composite layer profile and its hardness value.

  10. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part II. Thick-walled tube with cross-bore

    NASA Astrophysics Data System (ADS)

    Feng, H.; Donth, B.; Mughrabi, H.

    1998-01-01

    In part I, the autofrettage of a smooth thick-walled tube of the austenitic stainless steel AISI 304 L was studied by finite-element (FE) modelling. It was shown that low- temperature autofrettage is more efficient than autofrettage at room temperature, since it produces a larger beneficial compressive residual tangential (hoop) stress at the inner bore of the tube and hence permits a more significant enhancement of the fatigue resistance against pulsating internal pressure. The objective of the present study (part II) was to investigate the technically more relevant case of a thick-walled tube with a cross-bore made of the same steel. For this purpose, three-dimensional FE calculations were performed in order to characterize the influences of the autofrettage pressure and temperature on the stress and strain changes, in particular at the site of the cross-bore, also taking into account the effects of work hardening and reverse yielding. The results indicate that low-temperature autofrettage can also be applied advantageously in the case of thick-walled tubes with a cross-bore by virtue of the significantly larger residual compressive stresses, compared to room temperature autofrettage. From the quantitative FE calculations, the optimal combination of autofrettage temperature and pressure were concluded to lie in the range of 0965-0393/6/1/007/img1 to 0965-0393/6/1/007/img2, respectively. The calculated results were found to be in fair agreement with the measured values.

  11. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part I. Smooth thick-walled tubes

    NASA Astrophysics Data System (ADS)

    Feng, H.; Mughrabi, H.; Donth, B.

    1998-01-01

    The stresses and strains introduced by low-temperature autofrettage of smooth thick-walled tubes made of the austenitic stainless steel AISI 304 L were modelled by the finite-element (FE) method. The objective was to show that low-temperature autofrettage is much more efficient than autofrettage at room temperature in enhancing the fatigue resistance by introducing a higher beneficial tangential (hoop) residual compressive stress at the inner part of the tube. Attention was paid to the influences of the autofrettage temperature and pressure, the work hardening and the reverse yielding on the residual stress components and on the total strain components of the tube. The FE calculations confirmed that more beneficial residual stress patterns can be attained by autofrettage at low rather than at room temperature. From the quantitative calculations, the optimal autofrettage temperature and pressure of the tube were concluded to be about 0965-0393/6/1/006/img1 and 4000 bar, respectively. The results of the calculations were shown to be in good agreement with recently measured data.

  12. Microstructural changes in AISI 304L stainless steel due to surface machining: Effect on its susceptibility to chloride stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kain, Vivekanand

    2010-08-01

    This study aims to understand the mechanism of increased SCC susceptibility of machined 304L stainless steel in chloride environment. Austenitic stainless steel grade 304L was surface machined up to a depth of 0.5 mm from the surface. In depth characterization was carried out by optical, scanning electron microscopic technique, hardness measurement and by EBSD and XRD studies. The stress corrosion cracking (SCC) susceptibility was estimated by exposing constant strained samples made up of machined and unmachined stainless steel to 5 M H 2SO 4 + 0.5 M NaCl solution at room temperature (28 °C) until cracking. In addition strips of machined and unmachined stainless steel were exposed to boiling MgCl 2 solution as per ASTM G36 to understand the effect of residual stress and strain generated due to machining on the SCC susceptibility. The study reveals that surface machining results in extensive grain refinement, strain induced martensite transformation and high magnitude of plastic deformation near the surface.

  13. Corrosion inhibition of stainless steel type AISI 304 by Mn coating and subsequent annealing with flow of nitrogen at different temperatures

    NASA Astrophysics Data System (ADS)

    Grayeli-Korpi, Ali-Reza; Savaloni, Hadi; Habibi, Maryam

    2013-07-01

    This work reports the enhancement of stainless steel corrosion resistance coated with Mn and post-annealed with flow of nitrogen at different annealing temperatures. Crystallographic variation of the samples by annealing temperature is studied by X-ray diffraction (XRD) while their surface morphology and surface roughness was obtained by means of atomic force microscope (AFM) and scanning electron microscope (SEM) analyses before and after corrosion test respectively. Elemental analysis of samples after corrosion test was investigated by energy dispersive spectroscope (EDS) analysis. The corrosion behaviour of the samples was evaluated by potentiodynamic polarization test in 0.6 M NaCl solution. A critical annealing temperature is found at which the highest corrosion resistance can be achieved. Correlation between corrosion resistance, structural and surface morphology results is obtained.

  14. Contributions of ɛ and α' TRIP Effects to the Strength and Ductility of AISI 304 (X5CrNi18-10) Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Weiß, Andreas; Gutte, Heiner; Mola, Javad

    2016-01-01

    The deformation-induced processes by tensile loading of X5CrNi18-10 austenitic stainless steel in the temperature range of 77 K to 413 K (-196 °C to 140 °C) were investigated. The results were presented in the form of stress-temperature-transformation (STT) and strain-temperature-transformation (DTT) diagrams. The thermodynamic stability of the austenite with respect to the ɛ- and α'-martensite transformations was reflected in the STT and DTT diagrams. Furthermore, conclusions could be drawn from the transformation diagrams about the kinetics of stress- and strain-induced martensitic transformations. The diagrams laid foundations for the development of a new method of quantitative determination of strength and elongation contributions by means of induced and often overlapping deformation processes in the austenite. In this context, the plastic strains contributed by the glide and shearing of austenite were quantified and presented in connection with the ɛ and α' TRansformation-Induced Plasticity effects. Each deformation process was shown to have made a contribution to the strength and ductility, with a magnitude proportional to its dominance. The summation of such contributions provided the tensile strength and the uniform elongation of the steel. In other words, tensile strength and uniform elongation could be derived from a rule of mixtures. The newly proposed method was capable of explaining the anomalous temperature dependence of uniform elongation in the alloy investigated.

  15. Investigation of the diffusion kinetics of borided stainless steels

    NASA Astrophysics Data System (ADS)

    Kayali, Yusuf

    2013-12-01

    In this study, the kinetics of borides formed on AISI 420, AISI 304 and AISI 304L stainless steels was investigated. Boronizing treatment was carried out using Ekabor-II powders at the processing temperatures of 1123, 1173 and 1223 K for 2, 4 and 6 h. The phases of the boride layers of borided AISI 420, AISI 304 and AISI 304L stainless steels were FeB, Fe2B, CrB and NiB, respectively. The thickness of the boride layer formed on the borided steels ranged from 4.6 to 64 μm depending on the boriding temperature, boriding time and alloying elements of the stainless steels. Depending on the chemical composition, temperature and layer thickness, the activation energies of boron in AISI 420, AISI 304 and AISI 304L stainless steels were found to be 206.161, 234.641 and 222.818 kJ/mol, respectively. The kinetics of growth of the boride layers formed on the AISI 420, AISI 304 and AISI 304L stainless steels and the thickness of the boride layers were investigated.

  16. Metal objects mapping after small charge explosions. A study on AISI 304Cu steel with two different grain sizes.

    PubMed

    Firrao, Donato; Matteis, Paolo; Scavino, Giorgio; Ubertalli, Graziano; Ienco, Maria G; Pellati, Gabriella; Piccardo, Paolo; Pinasco, Maria R; Stagno, Enrica; Costanza, Girolamo; Montanari, Roberto; Tata, Maria E; Brandimarte, Giovanni; Petralia, Santo

    2006-05-01

    Evidence of exposure of a metal component to a small charge explosion can be detected by observing microstructural modifications; they may be present even if the piece does not show noticeable overall plastic deformations. Particularly, if an austenitic stainless steel (or another metal having a face-centered cubic structure and a low stacking fault energy) is exposed to an explosive shock wave, high-speed deformation induces primarily mechanical twinning, whereas, in nonexplosive events, a lower velocity plastic deformation first induces slip. The occurrence of mechanical twins can be detected even if the surface is damaged or oxidized in successive events. In the present research, optical metallography (OM) and scanning electron microscopy (SEM), and scanning tunneling microscopy (STM) were used to detect microstructural modifications caused on AISI 304Cu steel disks by small-charge explosions. Spherical charges of 54.5 or 109 g TNT equivalent mass were used at explosive-to-target distances from 6.5 to 81.5 cm, achieving peak pressures from 160 to 0.5 MPa. Explosions induced limited or no macro-deformation. Two alloy grain sizes were tested. Surface OM and SEM evidenced partial surface melting, zones with recrystallization phenomena, and intense mechanical twinning, which was also detected by STM and X-ray diffraction. In the samples' interior, only twins were seen, up to some distance from the explosion impinged surface and again, at the shortest charge-to-sample distances, in a thin layer around the reflecting surface. For forensic science locating purposes after explosions, the maximum charge-to-target distance at which the phenomena disappear was singled out for each charge or grain size and related to the critical resolved shear stress for twinning. PMID:16696699

  17. Fracture prediction in hydraulic bulging of AISI 304 austenitic steel sheets based on a modified ductile fracture criterion

    NASA Astrophysics Data System (ADS)

    Xu, Y.; Song, H. W.; Zhang, S. H.; Cheng, M.

    2011-08-01

    The demand for weight reduction in modern vehicle construction has resulted in an increase in the application of hydroforming processes for the manufacture of automotive lightweight components. This trend led to the research of evaluation on formability of the sheet or tube hydroforming to be noted, particularly the prediction of fracture. In this study, a new proposed approach based on damage theory for fracture prediction considering the deformation history was introduced. And the modified ductile fracture criterion was applied to predict the failure for hydraulic bulging of AISI 304 austenitic steel sheets. The material parameters in terms of the function of strain rate in the failure criterion were determined from the equivalent fracture strains corresponding tensile tests under different stress conditions. Then, in the finite element simulation the effect of strain rates and their distribution as well during practical sheet metal forming process was considered. The hydraulic bulging tests were carried out to identify the fracture behavior predicted from FE analysis. A comparison between the prediction and experimental results showed that the proposed approach with a modified ductile fracture criteria can give better fracture predictions than traditional ways.

  18. The effect of ultrasonic nanocrystalline surface modification on the high-frequency fretting wear behavior of AISI304 steel.

    PubMed

    Cho, In-Shik; Lee, Chang-Soon; Amanov, Auezhan; Pyoun, Young-Shik; Park, In-Gyu

    2011-01-01

    The fact that one of fundamental characteristics of fretting is the very small sliding amplitude dictates the unique feature of wear mechanism. Ultrasonic Nanocrystalline Surface Modification (UNSM) technology was applied in order to investigate its effect on the high-frequency fretting wear behavior of AISI304 steel. Its influence on the fretting wear is also reported in this paper with these treated and untreated samples. UNSM delivers force onto the workpiece surface 20,000 times per second with 1,000 to 4,000 contact counts per square millimeter. UNSM creates homogenous nanocrystalline structures as well on the surface. UNSM process is expected to eliminate or significantly retard the formation of fretting wear. Nanocrystalline structure generation after UNSM has been reported to produce its unique structure and to offer a variety of beneficial properties compared to conventionally treated materials. A deformed layer of 220 microm exhibits high dislocation density, where top layer transformed to a nanostructure of the grain size in 23 nm and mechanical twins were observed. Deformation-induced martensite was observed to form at the intersections of mechanical twins, whose volume fraction has increased up to 38.4% and wear loss rate at 800,000 cycles has decreased by 40%. In this paper, experimental results are discussed to elucidate potential mechanism of high-frequency fretting wear. PMID:21446536

  19. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  20. Mechanical behavior of AISI 304SS determined by miniature test methods after neutron irradiation to 28 dpa

    SciTech Connect

    Ellen M. Rabenberg; Brian J. Jaques; Bulent H. Sencer; Frank A. Garner; Paula D. Freyer; Taira Okita; Darryl P. Butt

    2014-05-01

    The mechanical properties of AISI 304 stainless steel irradiated for over a decade in the Experimental Breeder Reactor (EBR-II) were measured using miniature mechanical testing methods. The shear punch method was used to evaluate the shear strengths of the neutron-irradiated steel and a correlation factor was empirically determined to predict its tensile strength. The strength of the stainless steel slightly decreased with increasing irradiation temperature, and significantly increased with increasing dose until it saturated above approximately 5 dpa. Ferromagnetic measurements were used to observe and deduce the effects of the stress-induced austenite to martensite transformation as a result of shear punch testing.

  1. Erosion and Corrosion Behavior of Laser Cladded Stainless Steels with Tungsten Carbide

    NASA Astrophysics Data System (ADS)

    Singh, Raghuvir; Kumar, Mukesh; Kumar, Deepak; Mishra, Suman K.

    2012-11-01

    Laser cladding of tungsten carbide (WC) on stainless steels 13Cr-4Ni and AISI 304 substrates has been performed using high power diode laser. The cladded stainless steels were characterized for microstructural changes, hardness, solid particle erosion resistance and corrosion behavior. Resistance of the clad to solid particle erosion was evaluated using alumina particles according to ASTM G76 and corrosion behavior was studied by employing the anodic polarization and open circuit potential measurement in 3.5% NaCl solution and tap water. The hardness of laser cladded AISI 304 and 13Cr-4Ni stainless steel was increased up to 815 and 725Hv100 g, respectively. The erosion resistance of the modified surface was improved significantly such that the erosion rate of cladded AISI 304 (at 114 W/mm2) was observed ~0.74 mg/cm2/h as compared to ~1.16 and 0.97 mg/cm2/h for untreated AISI 304 and 13Cr-4Ni, respectively. Laser cladding of both the stainless steels, however, reduced the corrosion resistance in both NaCl and tap water.

  2. Effects of biofilm formation on the electrochemical behavior of AISI 304 SS in board machine environment

    SciTech Connect

    Carp, L.; Hakkarainen, T.; Raaska, L.

    1999-11-01

    The electrochemical behavior of and biofilm formation on AISI 304 stainless steel were studied in board machine environment with natural bacteria population. Open circuit potentials, redox-potential as well as different electrochemical measurements were performed. The biofilms formed were analyzed by microbial cultivation and by epifluorescence microscopy. The results of the measurements were compared with those performed both in sterilized white water and in artificial white water. The anodic polarization behavior of just immersed specimens was very similar in biotic (real), artificial and abiotic (sterilized) white water. Pitting initiated at very low potentials and continued to very negative values. The initiation of pitting became more difficult when the immersion time increased to 7 or 8 days in real, artificial or sterilized water. When the immersion time further increased, the pitting nucleated more easily in sterilized white water as well as in artificial white water than in biotic white water. In the laboratory equipment it was possible to maintain the biofilm already formed in the board mill, but the amount of sulfate reducing bacteria decreased and the amount of biofilm did not further increase. The composition and structure of the biofilm formed in laboratory differed from that formed in board mill conditions. The preliminary results indicate that the formation of biofilm in biotic white water rather inhibits than enhances the pitting corrosion of type AISI 304 stainless steel.

  3. A Computational Study of Plastic Deformation in AISI 304 Induced by Surface Mechanical Attrition Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, X. C.; Lu, J.; Shi, S. Q.

    2010-05-01

    As a technique of grain refinement process by plastic deformation, surface mechanical attrition treatment (SMAT) has been developed to be one of the most effective ways to optimize the mechanical properties of various materials including pure metals and alloys. SMAT can significantly reduce grain size into nanometer regime in the surface layer of bulk materials, providing tremendous opportunities for improving physical, chemical and mechanical properties of the materials. In this work, a computational modeling of the surface mechanical attrition treatment (SMAT) process is presented, in which Johnson-Cook plasticity model and the finite element method were employed to study the high strain rate, elastic-plastic dynamic process of ball impact on a metallic target. AISI 304 steel with low stacking fault energy was chosen as the target material. First, a random impact model was used to analyze the statistic characteristics of ball impact, and then the plastic deformation behavior and residual stress distribution in AISI 304 stainless steel during SMAT were studied. The simulation results show that the compressive residual stress and vertical deformation of the surface structures were directly affected by ball impact frequency, incident impact angle and ball diameter used in SMAT process.

  4. A Comparative Study on Nd:YAG Laser Cutting of Steel and Stainless Steel Using Continuous, Square, and Sine Waveforms

    NASA Astrophysics Data System (ADS)

    Lo, K. H.

    2012-06-01

    Laser cutting with the sine waveform is seldom reported. This article is a comparative study on Nd:YAG laser cutting using the continuous (CW), square, and sine waveforms. The materials used in this study were steel and stainless steel. It has been found that the cutting capability, in descending order, is: CW > sine > square. The cutting of steel (C ~0.3 wt.%) and AISI304 austenitic stainless steel may be satisfactorily described by the Steen model, irrespective of waveform. Steel is slightly easier to cut than stainless steel. Limitations of the present study are discussed and suggestions for future work are made.

  5. Substitution for chromium in 304 stainless steel. [effects on oxidation and corrosion resistance

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1978-01-01

    An investigation was conducted to determine the effects of substituting less strategic elements for Cr on oxidation and corrosion resistance of AISI 304 stainless steel. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of 33 percent. Two alloys containing 12% Cr plus 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified which exhibited oxidation and corrosion resistance comparable to AISI 304 stainless steel.

  6. Experimental investigations and statistical analysis of pulsed laser bending of AISI 304 stainless steel sheet

    NASA Astrophysics Data System (ADS)

    Maji, Kuntal; Pratihar, D. K.; Nath, A. K.

    2013-07-01

    This paper presents experimental investigations on pulsed laser bending of sheet metal and statistical analysis to study the effects of process parameters. Laser power, scan speed, spot diameter and pulsed duration were taken as input variables and bending angle was considered as the output. Response surface methodology was used for modeling and optimization of the pulsed laser bending process. The performance of the developed model was validated through the experiments. All the input variables were found to have significant influence on the bending angle. Bending angle increased with the increase of laser power and pulse duration and decreased with the increase of scan speed and spot diameter. The optimum process parameters for the maximum bending angle were also found and verified with experimental data. The effects of pulse frequency, pulse width and pulse energy on bending angle were also investigated through experiments. Bending angle was found to be the maximum for a certain value of pulse frequency. With the increase of pulse width, bending angle increased at constant laser power but decreased at constant pulse energy. Bending angle was seen to increase with the increase of spatial overlapping and decrease with the increase of gap at constant laser power, but it showed optimal values for both the cases at constant line energy. A comparative study between continuous and pulsed laser bending was carried out to study the process efficiency in terms of energy input and produced deformation.

  7. Performance optimization of water-jet assisted underwater laser cutting of AISI 304 stainless steel sheet

    NASA Astrophysics Data System (ADS)

    Mullick, Suvradip; Madhukar, Yuvraj K.; Roy, Subhransu; Nath, Ashish K.

    2016-08-01

    Recent development of water-jet assisted underwater laser cutting has shown some advantages over the gas assisted underwater laser cutting, as it produces much less turbulence, gas bubble and aerosols, resulting in a more gentle process. However, this process has relatively low efficiency due to different losses in water. Scattering is reported to be a dominant loss mechanism, which depends on the growth of vapor layer at cut front and its removal by water-jet. Present study reports improvement in process efficiency by reducing the scattering loss using modulated laser power. Judicious control of laser pulse on- and off-time could improve process efficiency through restricting the vapor growth and its effective removal by water-jet within the laser on- and off-time, respectively. Effects of average laser power, duty cycle and modulation frequency on specific energy are studied to get an operating zone for maximum efficiency. Next, the variation in laser cut quality with different process parameters are studied within this operating zone using Design of experiment (DOE). Response surface methodology (RSM) is used by implementing three level Box-Behnken design to optimize the variation in cut quality, and to find out the optimal process parameters for desired quality. Various phenomena and material removal mechanism involved in this process are also discussed.

  8. Multiaxial fatigue criteria for AISI 304 and 2-1/4 Cr-1 Mo steel at 538/sup 0/C with applications to strain-range partitioning and linear summation of creep and fatigue damage

    SciTech Connect

    Blass, J.J.

    1982-01-01

    An improved multiaxial fatigue failure criterion was developed based on the results of combined axial-torsional strain cycling tests of AISI 304 and 2-1/4 Cr-1 Mo steel conducted at 538/sup 0/C (1000/sup 0/F). The formulation of this criterion involves the shear and normal components of inelastic strain range on the planes of maximum inelastic shear strain range. Optimum values of certain parameters contained in the formulation were obtained for each material by the method of least squares. The ability of this criterion to correlate the test results was compared with that of the usual (Mises) equivalent inelastic strain range criterion. An improved definition of equivalent inelastic strain range resulting from these considerations was used to generalize the theory of Strain Range Partitioning to multiaxial stress-strain conditions and was also applied to the linear summation of creep and fatigue damage.

  9. Mechanical behavior of AISI 304SS determined by miniature test methods after neutron irradiation to 28 dpa

    NASA Astrophysics Data System (ADS)

    Rabenberg, Ellen M.; Jaques, Brian J.; Sencer, Bulent H.; Garner, Frank A.; Freyer, Paula D.; Okita, Taira; Butt, Darryl P.

    2014-05-01

    The mechanical properties of AISI 304 stainless steel irradiated for over a decade in the Experimental Breeder Reactor (EBR-II) were measured using miniature mechanical testing methods. The shear punch method was used to evaluate the shear strengths of the neutron-irradiated steel and a correlation factor was empirically determined to predict its tensile strength. The strength of the stainless steel slightly decreased with increasing irradiation temperature, and significantly increased with increasing dose until it saturated above approximately 5 dpa. An effective tensile strain hardening exponent was also obtained from the data which shows a relative decrease in ductility of steel with increased irradiation damage. Ferromagnetic measurements were used to observe and deduce the effects of the stress-induced austenite to martensite transformation as a result of shear punch testing.

  10. Laser-induced color marking of stainless steel

    NASA Astrophysics Data System (ADS)

    Antonczak, Arkadiusz J.; Nowak, Maciej; Koziol, Pawel; Kaczmarek, Pawel R.; Waz, Adam T.; Abramski, Krzysztof M.

    2013-01-01

    This paper presents the analysis of the impact of selected process parameters on the resulting laser color marking. The study was conducted for AISI 304 multipurpose stainless steel using a commercially available industrial fiber laser. It was determined how various process parameters, such as laser power, scanning speed of the laser beam, temperature of the material, location of the sample relative to the focal plane, affect the repeatability of the colors obtained. For objective assessment of color changes, an optical spectrometer and the CIE color difference parameter ΔEab * were used.

  11. Investigation of fatigue behavior of two austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Kalnaus, Sergiy

    2009-12-01

    Fatigue of two stainless steels, AISI 304L and AL6-XN, was systematically investigated. While AISI 304L is well known in industry and has been used in engineering applications over the years, AL6-XN is a relatively new alloy and fatigue properties of this material have not been fully investigated by researchers. Both materials belong to one group of austenitic stainless steels. Tension-compression, torsion, and axial-torsion fatigue experiments were conducted on the two alloys to experimentally investigate the cyclic plasticity behavior and the fatigue behavior. Both materials are found to display significant non-proportional hardening. While AISI 304L exhibits cyclic hardening, the AL6-XN alloy displays overall softening under applied cyclic load. Under tension-compression, the cracking plane is perpendicular to the axial loading direction regardless of the loading amplitude for both alloys. The strain-life curves under fully reversed tension-compression and pure torsion for AISI 304L steel are smooth as expected for most metallic materials and can be described by a three-parameter power equation. However, the shear strain-life curve under pure torsion loading for AL6-XN alloy displays a distinct plateau in the fatigue life range approximately from 20,000 to 60,000 loading cycles. The shear strain amplitude corresponding to the plateau is approximately 1.0%. When the shear strain amplitude is above 1.0% under pure shear, the material displays shear cracking. When the shear strain amplitude is below 1.0%, the material displays tensile cracking. A transition from shear cracking to tensile cracking is associated with the plateau in the shear strain-life curve. Three different multiaxial fatigue criteria were evaluated based upon the experimental results on the material for the capability of the criteria to predict fatigue life and the cracking direction. Despite the difference in theory, all the three multiaxial criteria can reasonably correlate the experiments in

  12. Correlation Between Shear Punch and Tensile Strength for Low-Carbon Steel and Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mahmudi, R.; Sadeghi, M.

    2013-02-01

    The deformation behavior of AISI 1015 low-carbon steel, and AISI 304 stainless steel sheets was investigated by uniaxial tension and the shear punch test (SPT). Both materials were cold rolled to an 80% thickness reduction and subsequently annealed in the temperature range 25-850 °C to produce a wide range of yield and ultimate strength levels. The correlations between shear punch and tensile yield and ultimate stresses were established empirically. Different linear relationships having different slopes and intercepts were found for the low-carbon and stainless steel sheets, and the possible parameters affecting the correlation were discussed. It was shown that, within limits, yield and tensile strength of thin steel sheets can be predicted from the shear data obtained by the easy-to-perform SPT.

  13. Nickel release from nickel-plated metals and stainless steels.

    PubMed

    Haudrechy, P; Foussereau, J; Mantout, B; Baroux, B

    1994-10-01

    Nickel release from nickel-plated metals often induces allergic contact dermatitis, but, for nickel-containing stainless steels, the effect is not well-known. In this paper, AISI 304, 316L, 303 and 430 type stainless steels, nickel and nickel-plated materials were investigated. 4 tests were performed: patch tests, leaching experiments, dimethylglyoxime (DMG) spot tests and electrochemical tests. Patch tests showed that 96% of the patients were intolerant to Ni-plated samples, and 14% to a high-sulfur stainless steel (303), while nickel-containing stainless steels with a low sulfur content elicited no reactions. Leaching experiments confirmed the patch tests: in acidic artificial sweat, Ni-plated samples released about 100 micrograms/cm2/week of nickel, while low-sulfur stainless steels released less than 0.03 microgram/cm2/week of nickel, and AISI 303 about 1.5 micrograms/cm2/week. Attention is drawn to the irrelevance of the DMG spot test, which reveals Ni present in the metal bulk but not its dissolution rate. Electrochemical experiments showed that 304 and 316 grades remain passive in the environments tested, while Ni-plated steels and AISI 303 can suffer significant cation dissolution. Thus, Ni-containing 304 and 316 steels should not induce contact dermatitis, while 303 should be avoided. A reliable nitric acid spot test is proposed to distinguish this grade from other stainless steels. PMID:7842681

  14. Some Temperature Effects on AISI-304 Nitriding in an Inductively Coupled RF Plasma

    SciTech Connect

    Valencia-Alvarado, R.; Barocio, S. R.; Mercado-Cabrera, A.; Pena-Eguiluz, R.; Munoz-Castro, A. E.; Piedad-Beneitez, A. de la; Rosa-Vazquez, J. de la; Lopez-Callejas, R.; Godoy-Cabrera, O. G.

    2006-12-04

    Some recent results obtained from nitriding AISI 304 stainless steel samples, 1.2 cm in diameter and 0.5 cm thick are reported here in the case of an 85% hydrogen and 15% nitrogen mixture work gas. The process was carried out from 300 to 400 W for (13.56 MHz) inductively coupled plasma within a 60 cm long pyrex glass tube 3.5 cm in diameter where the samples were biased up to -300 V with respect to earth. The resulting hardness appears to be a function of the substrate temperature which varied from 200 deg. C at a 0 V bias to 550 deg. C at -300 V. The plasma density at 400 W reached 3x1010 cm-3 with a 4 eV electron temperature. Prior to nitriding, all the samples were polished with 0.05 {mu}m diamond paste, leading to a 30 nm average roughness (Ra). After nitriding at -300 V, the Ra rose until {approx}400 nm while hardness values of 1500 HV under 300 g loads were measured. X ray diffraction indicates that the extended phase amplitude ({gamma}N), Fe and Cr nitride depends on the substrate temperature.

  15. Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

    NASA Astrophysics Data System (ADS)

    Meric de Bellefon, G.; van Duysen, J. C.

    2016-07-01

    AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details.

  16. Effect of silver on antibacterial properties of stainless steel

    NASA Astrophysics Data System (ADS)

    Liao, Kuo-Hsing; Ou, Keng-Liang; Cheng, Hsin-Chung; Lin, Che-Tong; Peng, Pei-Wen

    2010-03-01

    The microstructural variation and antibacterial properties of the AISI 304 stainless steel containing silver (Ag) element have been investigated by means of optical microscopy (OM), grazing incidence X-ray diffractometry (GIXRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectrometer (EDS). Furthermore, the antibacterial testing was performed according to JIS Z2801:2000 specification. As the alloy contained Ag elements, the microstructure of the alloys was a mixture of (α + γ + Ag-rich compound)-phases. The amounts of α phase and Ag-rich compound increased as Ag contents increased. The Ag-rich compound has FCC structure with the lattice parameter a = 0.251 nm. No precipitates were found within the matrix and grain boundaries in the present alloys after SHT. Moreover, when the alloy is added to Ag element, antibacterial property was seen obvious against E. coli. It has an AR nearly of 100%.

  17. New Economical 19Cr Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Li, Jun; Zhang, Zixing; Chen, Hong; Xiao, Xueshan; Zhao, Junliang; Jiang, Laizhu

    2012-02-01

    New economical duplex stainless steels (DSSs) containing 19Cr-6Mn- xNi-1.0Mo-0.5W-0.5Cu-0.2N ( x = 0.5 to 2.0) were developed, and the microstructure, impact property, and corrosion resistance of the alloys were studied. The ferrite content increases with the solution treatment temperature, but decreases with an increase in nickel. The sigma phase is not found precipitating in the alloys treated with solution from 1023 K to 1523 K (750 °C to 1250 °C). The low-temperature impact energy of the experimental alloys increases first and then decreases rapidly with an increase in nickel, which is mainly due to the martensite transformation with an increase in austenite. The alloys have a better mechanical property and pitting corrosion resistance than AISI 304. Among the designed DSS alloys, 19Cr-6Mn-1.3Ni-1.0Mo-0.5W-0.5Cu-0.2N is found to be an optimum alloy with proper phase proportion, a better combination of mechanical strength and elongation, and higher pitting corrosion resistance compared with those of the other alloys.

  18. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  19. Low energy SIMS characterization of passive oxide films formed on a low-nickel stainless steel in alkaline media

    NASA Astrophysics Data System (ADS)

    Fajardo, S.; Bastidas, D. M.; Ryan, M. P.; Criado, M.; McPhail, D. S.; Morris, R. J. H.; Bastidas, J. M.

    2014-01-01

    Low-energy secondary ion mass spectrometry (SIMS) was used to study the oxide films formed on a low-nickel austenitic stainless steel (SS), potential replacement to conventional AISI 304 SS in reinforced concrete structures (RCS) that are subjected to aggressive environments. The effect of carbonation and the presence of chloride ions were studied. The oxide films formed a chemically gradated bi-layer structure with an outer layer predominately constituted by iron oxides and an inner layer enriched in chromium oxides. Chloride ions were not found in the oxide film but did have an effect on film structure and thickness.

  20. Nondestructive measurement of the residual stress TiN thin film coated on AISI 304 substrate by x-ray stress analyzer

    NASA Astrophysics Data System (ADS)

    Zhang, Y. K.; Feng, A. X.; Lu, J. Z.; Kong, D. J.; Tang, C. P.

    2006-01-01

    Titanium nitride films are deposited on AISI 304 steel with a hollow-cathode-discharge (HCD) ion-plating technique. The status of residual stresses in TiN thin film coated on AISI304 substrate by HCD is studied by x-ray diffraction stress analyzer. By analyzing morphology of the residual stress of TiN thin film at interface between TiN film and AISI 304 substrate, the adhering mechanism of TiN thin film is understood as follows: the mechanical interlocking had important contribution to the adhesion strength, the thermal stress is the major factor which resulting TiN thin film peeling off spontaneously. The results show that the value of thin film is -210MPa~-650Mpa, and the thermal stress is compressive, the intrinsic stress is tensile, origins of the residual stress are primarily discussed.

  1. Deformation localization and dislocation channel dynamics in neutron-irradiated austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Gussev, Maxim N.; Field, Kevin G.; Busby, Jeremy T.

    2015-05-01

    The dynamics of deformation localization and dislocation channel formation were investigated in situ in a neutron-irradiated AISI 304 austenitic stainless steel and a model 304-based austenitic alloy by combining several analytical techniques including optic microscopy and laser confocal microscopy, scanning electron microscopy, electron backscatter diffraction, and transmission electron microscopy (TEM). Channel formation was observed at ∼70% of the polycrystalline yield stress of the irradiated materials (σ0.2). It was shown that triple junction points do not always serve as a source of dislocation channels; at stress levels below the σ0.2, channels often formed near the middle of the grain boundary. For a single grain, the role of elastic stiffness value (Young's modulus) in channel formation was analyzed; it was shown that in the irradiated 304 steels the initial channels appeared in "soft" grains with a high Schmid factor located near "stiff" grains with high elastic stiffness. The spatial organization of channels in a single grain was analyzed; it was shown that secondary channels operating in the same slip plane as primary channels often appeared at the middle or at one-third of the way between primary channels. The twinning nature of dislocation channels was analyzed for grains of different orientation using TEM. In the AISI 304 steel, channels in grains oriented close to <0 0 1>||TA (tensile axis) and <1 0 1>||TA were twin free and grain with <1 1 1>||TA and grains oriented close to a Schmid factor maximum contained deformation twins.

  2. Deformation localization and dislocation channel dynamics in neutron-irradiated austenitic stainless steels

    DOE PAGESBeta

    Gussev, Maxim N.; Field, Kevin G.; Busby, Jeremy T.

    2015-02-24

    We investigated dynamics of deformation localization and dislocation channel formation in situ in a neutron irradiated AISI 304 austenitic stainless steel and a model 304-based austenitic alloy by combining several analytical techniques including optic microscopy and laser confocal microscopy, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Channel formation was observed at 70% of the formal tensile yield stress for both alloys. It was shown that triple junction points do not always serve as a source of dislocation channels; at stress levels below the yield stress, channels often formed near the middle of the grain boundary. For amore » single grain, the role of elastic stiffness value (Young modulus) in the channel formation was analyzed; it was shown that in the irradiated 304 steels the initial channels appeared in soft grains with a high Schmid factor located near stiff grains with high elastic stiffness. Moreover, the spatial organization of channels in a single grain was analyzed; it was shown that secondary channels operating in the same slip plane as primary channels often appeared at the middle or at one third of the way between primary channels. The twinning nature of dislocation channels was analyzed for grains of different orientation using TEM. Finally, it was shown that in the AISI 304 steel, channels were twin-free in grains oriented close to [001] and [101] of standard unit triangle; [111]-grains and grains oriented close to Schmid factor maximum contained deformation twins.« less

  3. Deformation localization and dislocation channel dynamics in neutron-irradiated austenitic stainless steels

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Busby, Jeremy T.

    2015-02-24

    We investigated dynamics of deformation localization and dislocation channel formation in situ in a neutron irradiated AISI 304 austenitic stainless steel and a model 304-based austenitic alloy by combining several analytical techniques including optic microscopy and laser confocal microscopy, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Channel formation was observed at 70% of the formal tensile yield stress for both alloys. It was shown that triple junction points do not always serve as a source of dislocation channels; at stress levels below the yield stress, channels often formed near the middle of the grain boundary. For a single grain, the role of elastic stiffness value (Young modulus) in the channel formation was analyzed; it was shown that in the irradiated 304 steels the initial channels appeared in soft grains with a high Schmid factor located near stiff grains with high elastic stiffness. Moreover, the spatial organization of channels in a single grain was analyzed; it was shown that secondary channels operating in the same slip plane as primary channels often appeared at the middle or at one third of the way between primary channels. The twinning nature of dislocation channels was analyzed for grains of different orientation using TEM. Finally, it was shown that in the AISI 304 steel, channels were twin-free in grains oriented close to [001] and [101] of standard unit triangle; [111]-grains and grains oriented close to Schmid factor maximum contained deformation twins.

  4. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  5. Optimization of cold and warm workability in 304 stainless steel using instability maps

    SciTech Connect

    Venugopal, S.; Mannan, S.L.; Prasad, Y.V.R.K.

    1996-01-01

    The deformation characteristics of stainless steel type AISI 304 under compression in the temperature range 20 C to 600 C and strain-rate range 0.001 to 100 s{sup {minus}1} have been studied with a view to characterizing the flow instabilities occurring in the microstructure. At strain rates less than 5 s{sup {minus}1}, 304 stainless steel exhibits flow localization, whereas dynamic strain aging occurs at intermediate temperatures and below 0.5 s{sup {minus}1}. At room temperatures and strain rates less than 10 s{sup {minus}1}, martensite formation is observed. To avoid the preceding microstructural instabilities, cold and warm working should be carried out at strain rates greater than 5 s{sup {minus}1}. The continuum criterion, developed on the basis of the principles of maximum rate of entropy production and separability of the dissipation function, predicts accurately all the preceding instability features.

  6. Oxidation and corrosion behavior of modified-composition, low-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1977-01-01

    The effects of substituting less strategic elements than Cr on the oxidation and corrosion resistance of AISI 304 stainless steel were investigated. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of at least 33%. Two alloys containing 12% Cr and 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified as most promising for more detailed evaluation.

  7. Hydrogen-related phase transformations in austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Narita, N.; Altstetter, C. J.; Birnbaum, H. K.

    1982-08-01

    The effect of hydrogen and stress (strain) on the stability of the austenite phase in stainless steels was investigated. Hydrogen was introduced by severe cathodic charging and by elevated temperature equilibration with high pressure H2 gas. Using X-ray diffraction and magnetic techniques, the behavior of two “stable” type AISI310 steels and an “unstable” type AISI304 steel was studied during charging and during the outgassing period following charging. Transformation from the fcc γ phase to an expanded fcc phase, γ*, and to the hcp ɛ phase occurred during cathodic charging. Reversion of the γ* and e phases to the original γ structure and formation of the bcc α structure were examined, and the kinetics of these processes was studied. The γ* phase was shown to be ferromagnetic with a subambient Curie temperature. The γ⇆ɛ phase transition was studied after hydrogen charging in high pressure gas, as was the formation of a during outgassing. These results are interpreted as effects of hydrogen and stress (strain) on the stability of the various phases. A proposed psuedo-binary phase diagram for the metal-hydrogen system was proposed to account for the formation of the γ* phase. The relation of these phase changes to hydrogen embrittlement and stress corrosion cracking of stainless steel is discussed.

  8. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  9. Biofilm formation by Listeria monocytogenes on stainless steel surface and biotransfer potential

    PubMed Central

    de Oliveira, Maíra Maciel Mattos; Brugnera, Danilo Florisvaldo; Alves, Eduardo; Piccoli, Roberta Hilsdorf

    2010-01-01

    An experimental model was proposed to study biofilm formation by Listeria monocytogenes ATCC 19117 on AISI 304 (#4) stainless steel surface and biotransfer potential during this process. In this model, biofilm formation was conducted on the surface of stainless steel coupons, set on a stainless steel base with 4 divisions, each one supporting 21 coupons. Trypic Soy Broth was used as bacterial growth substrate, with incubation at 37 °C and stirring of 50 rpm. The number of adhered cells was determined after 3, 48, 96, 144, 192 and 240 hours of biofilm formation and biotransfer potential from 96 hours. Stainless steel coupons were submitted to Scanning Electron Microscopy (SEM) after 3, 144 and 240 hours. Based on the number of adhered cells and SEM, it was observed that L. monocytogenes adhered rapidly to the stainless steel surface, with mature biofilm being formed after 240 hours. The biotransfer potential of bacterium to substrate occurred at all the stages analyzed. The rapid capacity of adhesion to surface, combined with biotransfer potential throughout the biofilm formation stages, make L. monocytogenes a potential risk to the food industry. Both the experimental model developed and the methodology used were efficient in the study of biofilm formation by L. monocytogenes on stainless steel surface and biotransfer potential. PMID:24031469

  10. Biofilm formation by Listeria monocytogenes on stainless steel surface and biotransfer potential.

    PubMed

    de Oliveira, Maíra Maciel Mattos; Brugnera, Danilo Florisvaldo; Alves, Eduardo; Piccoli, Roberta Hilsdorf

    2010-01-01

    An experimental model was proposed to study biofilm formation by Listeria monocytogenes ATCC 19117 on AISI 304 (#4) stainless steel surface and biotransfer potential during this process. In this model, biofilm formation was conducted on the surface of stainless steel coupons, set on a stainless steel base with 4 divisions, each one supporting 21 coupons. Trypic Soy Broth was used as bacterial growth substrate, with incubation at 37 °C and stirring of 50 rpm. The number of adhered cells was determined after 3, 48, 96, 144, 192 and 240 hours of biofilm formation and biotransfer potential from 96 hours. Stainless steel coupons were submitted to Scanning Electron Microscopy (SEM) after 3, 144 and 240 hours. Based on the number of adhered cells and SEM, it was observed that L. monocytogenes adhered rapidly to the stainless steel surface, with mature biofilm being formed after 240 hours. The biotransfer potential of bacterium to substrate occurred at all the stages analyzed. The rapid capacity of adhesion to surface, combined with biotransfer potential throughout the biofilm formation stages, make L. monocytogenes a potential risk to the food industry. Both the experimental model developed and the methodology used were efficient in the study of biofilm formation by L. monocytogenes on stainless steel surface and biotransfer potential. PMID:24031469

  11. Welding-induced mechanical properties in austenitic stainless steels before and after neutron irradiation

    NASA Astrophysics Data System (ADS)

    Stoenescu, R.; Schäublin, R.; Gavillet, D.; Baluc, N.

    2007-03-01

    The effects of neutron irradiation on the mechanical properties of welded joints made of austenitic stainless steels have been investigated. The materials are welded AISI 304 and AISI 347, so-called test weld materials, irradiated with neutrons at 573 K to doses of 0.3 and 1.0 dpa. In addition, an AISI 304 from a decommissioned pressurised water reactor, so-called in-service material, which had accumulated a maximum dose of 0.35 dpa at about 573 K, was investigated. The mechanical properties of heat-affected zones and base materials were analysed before and after irradiation. Tensile parameters were determined at room temperature and at 573 K, for all materials and irradiation conditions. In the test weld materials it is found that radiation hardening is lower and loss of ductility is higher in the heat-affected zone than in the base material. In the in-service material radiation hardening is about the same in heat-affected zone and base material. After irradiation, deformation takes place by stacking faults and twins, at both room temperature and high temperature, contrary to unirradiated materials, where deformation takes place by twinning at room temperature and by dislocation cells at high temperature. No defect free channels are observed.

  12. Welding-induced microstructure in austenitic stainless steels before and after neutron irradiation

    NASA Astrophysics Data System (ADS)

    Stoenescu, R.; Schäublin, R.; Gavillet, D.; Baluc, N.

    2007-02-01

    The effects of neutron irradiation on the microstructure of welded joints made of austenitic stainless steels have been investigated. The materials were welded AISI 304 and AISI 347, so-called test weld materials, and irradiated with neutrons at 300 °C to 0.3 and 1.0 dpa. In addition, an AISI 304 type from a decommissioned pressurised water reactor, so-called in-service material, which had accumulated a maximum dose of 0.35 dpa at about 300 °C, was investigated. The microstructure of heat-affected zones and base materials was analysed before and after irradiation, using transmission electron microscopy. Neutron diffraction was performed for internal stress measurements. It was found that the heat-affected zone contains, relative to the base material, a higher dislocation density, which relates well to a higher residual stress level and, after irradiation, a higher irradiation-induced defect density. In both materials, the irradiation-induced defects are of the same type, consisting in black dots and Frank dislocation loops. Careful analysis of the irradiation-induced defect contrast was performed and it is explained why no stacking fault tetrahedra could be identified.

  13. 3D Numerical Simulation on Thermal Flow Coupling Field of Stainless Steel During Twin-Roll Casting

    NASA Astrophysics Data System (ADS)

    Liu, Lianlian; Liao, Bo; Guo, Jing; Liu, Ligang; Hu, Hongyan; Zhang, Yue; Yang, Qingxiang

    2014-01-01

    The surface crack and lateral crack of the AISI 304 stainless steel thin strip produced by twin-roll casting were observed. The temperature at the center of outlet during twin-roll-casting process was determined by infrared thermometer. In order to avoid the surface cracks of the casting strip, the thermal flow coupling field of AISI 304 stainless steel during twin-roll-casting process was simulated by a 3D fluid-structure coupling model. According to the simulation result, the effect of the casting speed on thermal flow field was analyzed and the process parameters were optimized. Moreover, by studying heat flux curves, the heat transfer mechanism between molten pool and roll was analyzed. The results show that, with the increase of the casting speed, the temperature of the molten pool increases and the solidification point moves toward the outlet. Meanwhile, the whirlpool above gets larger. Based on the solidification front position, the optimized process parameters are 1500 °C and 0.37 m/s. The heat transfer mechanism between molten pool and roll contains direct contacting heat transfer and air gap heat transfer.

  14. Growth and adherence on stainless steel by Enterococcus faecium cells.

    PubMed

    Andrade, N J; Ajao, D B; Zottola, E A

    1998-11-01

    Enterococcus faecium isolated from Brazilian raw milk was used in this study. For growth studies, E. faecium was inoculated into 10% RSM (reconstituted skim milk) and MRS both, incubated at 6.5 and 9 degrees C for 10 days and at 30, 42, and 45 degrees C for 48 h. Cells were enumerated after spread-plating onto MRS agar and incubating at 30 degrees C for 48 h. The ability of E. faecium cells to adhere to stainless-steel chips (6 by 6 by 1 mm, AISI 304, finish #4) was investigated. MRS broth containing stainless steel chips was inoculated to an initial concentration of 10(3) or 10(6) CFU/ml of E. faecium. Adherent cells were stained with acridine orange and enumerated by epifluorescence microscopy. E. faecium grew between 6.5 and 42 degrees C in MRS and between 9 and 40 degrees C in RSM. In MRS broth with 10(6) or 10(3) CFU/ml, the g (generation time) values were 0.62 and 0.42 h and R (growth rate) values were 1.6 and 2.4 h-1. Values of R = 2.3 h-1 and g = 0.43 h were determined for E. faecium growing in RSM with 10(3) CFU/ml. In MRS broth, for samples with a starting concentration of 10(6) cells per ml, adherence to stainless-steel chips was first observed at 2 h. However, adherence was first observed at 4 h in samples with an initial concentration of 10(3) cells per ml. After 10 h of exposure the number of adherent cells was similar for all samples regardless of initial inoculum. These results indicate that E. faecium readily adheres to stainless steel. It also underscores the need to control E. faecium by using appropriate low storage temperatures and adequate sanitizing practices in the dairy industry. PMID:9829184

  15. [Effects of skeletal muscle proteins on corrosion of stainless steels].

    PubMed

    Rojas, Christian; Lago, María E

    2002-01-01

    The corrosion behavior of AISI 304 and AISI 316 stainless steels and a steel that matches the requirements of the ASTM Standard F-138 of possible use in traumatology, was studied in the presence of skeletal muscle proteins. The investigation was carried out using potentiodynamics polarization measurements and cyclic polarization, using a fluid of the same protein and salt composition than skeletal muscle. To evaluate the effect of the proteins, the tests were performed with and without the addition of proteins to the cellular fluid at 37 degrees C. The electrochemical assays revealed a negative effect of proteins on pitting corrosion, according to the quality of the steel used to carry out the assays; the most resistant being the AISI 316L and the F-138. In the presence of proteins scanning electron microscopy (SEM) carried out after cyclic polarization revealed a mixed layer, formed by oxides and proteins stuck to the metal surface. This layer seems to be a more unstable passive layer than the corresponding one formed in the absence of proteins. The Tafel plot in the presence of proteins revealed that the corrosion mechanism was controlled by diffusional process. The results with respect to pitting corrosion were similar to those obtained in marine environments. PMID:12516369

  16. Surface-protein interactions on different stainless steel grades: effects of protein adsorption, surface changes and metal release.

    PubMed

    Hedberg, Y; Wang, X; Hedberg, J; Lundin, M; Blomberg, E; Wallinder, I Odnevall

    2013-04-01

    Implantation using stainless steels (SS) is an example where an understanding of protein-induced metal release from SS is important when assessing potential toxicological risks. Here, the protein-induced metal release was investigated for austenitic (AISI 304, 310, and 316L), ferritic (AISI 430), and duplex (AISI 2205) grades in a phosphate buffered saline (PBS, pH 7.4) solution containing either bovine serum albumin (BSA) or lysozyme (LSZ). The results show that both BSA and LSZ induce a significant enrichment of chromium in the surface oxide of all stainless steel grades. Both proteins induced an enhanced extent of released iron, chromium, nickel and manganese, very significant in the case of BSA (up to 40-fold increase), whereas both proteins reduced the corrosion resistance of SS, with the reverse situation for iron metal (reduced corrosion rates and reduced metal release in the presence of proteins). A full monolayer coverage is necessary to induce the effects observed. PMID:23378148

  17. Surface temperature distribution of GTA weld pools on thin-plate 304 stainless steel

    SciTech Connect

    Zacharia, T.; David, S.A.; Vitek, J.M.; Kraus, H.G.

    1995-11-01

    A transient multidimensional computational model was utilized to study gas tungsten arc (GTA) welding of thin-plate 304 stainless steel (SS). The model eliminates several of the earlier restrictive assumptions including temperature-independent thermal-physical properties. Consequently, all important thermal-physical properties were considered as temperature dependent throughout the range of temperatures experienced by the weld metal. The computational model was used to predict surface temperature distribution of the GTA weld pools in 1.5-mm-thick AISI 304 SS. The welding parameters were chosen so as to correspond with an earlier experimental study that produced high-resolution surface temperature maps. One of the motivations of the present study was to verify the predictive capability of the computational model. Comparison of the numerical predictions and experimental observations indicate excellent agreement, thereby verifying the model.

  18. Corrosive characteristics of surface-modified stainless steel bipolar plate in solid polymer fuel cell

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaowen; Wang, Lixia; Sun, Juncai

    2015-03-01

    In this paper, corrosion behavior of an AISI 304 stainless steel modified by niobium or niobium nitride (denoted as niobized 304 SS and Nb-N 304 SS, respectively) is investigated in simulated solid polymer fuel cell (SPFC) operating conditions. Potentiodynamic polarizations show that the corrosion potentials of surface modified 304 SS shift to positive direction while the corrosion current densities decrease greatly comparing with the bare 304 SS in simulated anodic SPFC environments. The order of corrosive resistance in corrosive potential, corrosive current density and pitting potential is: Nb-N 304 SS > niobized 304 SS > bare 304 SS. In the methanol-fueled SPFC operating conditions, the results show that the corrosion resistance of bare and niobized 304 SS increases with the methanol concentration increasing in the test solutions.

  19. Gas-phase hydrogen permeation through alpha iron, 4130 steel, and 304 stainless steel from less than 100 C to near 600 C

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.; Stein, J. E.

    1973-01-01

    Gas phase hydrogen permeation studies were conducted on hollow, cylindrical membranes of triply zone-refined alpha iron, AISI 304 austenitic stainless steel, and AISI-SAE 4130 steel in both the normalized (ferrite and carbide) and quenched and tempered (martensite) conditions. Membrane temperature was varied from less than 100 C to near 600 C and hydrogen pressure was varied. For one membrane material, normalized 4130 steel, gas phase hydrogen transport under both steady state and nonsteady state conditions was demonstrated to be controlled by lattice diffusion. Additionally, Sievert's law was shown to be applicable. For all membrane materials, expressions for the coefficients for hydrogen permeation were determined by analysis of steady state transport; the coefficients for diffusion were determined by the lag time technique applied to nonsteady state transport; and through a knowledge of the Sievert's constants, the subsurface equilibrium lattice hydrogen concentrations were determined.

  20. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2016-08-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process. As an alternative, high-temperature solution nitriding has been applied to produce HNS from three commercially available stainless steel grades (AISI 304L, AISI 316, and EN 1.4369). The nitrogen content in each steel alloy is varied and its influence on the mechanical properties and the stability of the austenite investigated. Both hardness and yield stress increase and the alloys remain ductile. In addition, strain-induced transformation of austenite to martensite is suppressed, which is beneficial for subsequent low-temperature nitriding of the surface of deformed alloys. The combination of high- and low-temperature nitriding results in improved properties of both bulk and surface.

  1. Is stainless steel really "stainless"?

    PubMed

    Porteous, Joan

    2011-06-01

    Initial purchase and replacement costs for surgical instrumentation are significant components in today's operating room budgets. OR staff and medical device reprocessing personnel work together as a team to ensure effective management of this valuable commodity. The purpose of this article is to discuss the composition of stainless steel surgical instruments, to identify processes to minimize damage to instruments caused by staining, corrosion, and pitting, and to utilize that information to describe effective measures to manage instrumentation in both the OR and reprocessing areas. PMID:21823503

  2. Moessbauer and SEM characterization of the scale on type 304 stainless steel

    SciTech Connect

    Waanders, F.B.; Vorster, S.W.; Engelbrecht, A.

    2000-05-10

    Defects that form on stainless steels during production cause reworking, leading to higher production costs associated with production delays. Primarily wrong casting, rolling, grinding, annealing and pickling practices cause typical metallurgical defects such as the formation of residual scale. In the present investigation the problem of residual scale development on austenitic stainless steel (type AISI 304, with typical composition 19%Cr, 8%Ni, 1.5%Mn, <1%Si and the balance Fe) was investigated. Scale that is not removed during the pickling process is referred to as residual scale. Characterization of the surface scale is a prerequisite for effective measures aimed at minimizing scale formation and the design of efficient descaling procedures. The scale consists of an outer layer of iron oxides and an inner layer composed of small grains of FeCr{sub 2}O{sub 4} with the scale-metal interface not uniform and oxidation occurring along grain boundaries. Internal oxidation is found near the scale-metal interface with the amount of unoxidized metal increasing toward the scale-metal interface. If the scale is not removed from the hot steel it may be rolled into the product surface which will then require additional processing. Descaling presently used for stainless steel comprises of acid pickling, mechanical descaling and electrolytic pickling.

  3. Optimizing HVOF Spray Parameters to Maximize Bonding Strength of WC-CrC-Ni Coatings on AISI 304L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Thiruvikraman, C.; Balasubramanian, V.; Sridhar, K.

    2014-06-01

    High velocity oxygen fuel (HVOF)-sprayed cermet coatings are extensively used to combat erosion-corrosion in naval applications and in slurry environments. HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance have significant influence on coating characteristics like adhesion bond strength and shear strength. This paper presents the use of statistical techniques in particular response surface methodology (RSM), analysis of variance, and regression analysis to develop empirical relationships to predict adhesion bond strength and lap shear bond strength of HVOF-sprayed WC-CrC-Ni coatings. The developed empirical relationships can be effectively used to predict adhesion bond strength and lap shear bond strength of HVOF-sprayed WC-CrC-Ni coatings at 95% confidence level. Response graphs and contour plots were constructed to identify the optimum HVOF spray parameters to attain maximum bond strength in WC-CrC-Ni coatings.

  4. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  5. Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Bansod, Ankur V.; Patil, Awanikumar P.; Moon, Abhijeet P.; Khobragade, Nilay N.

    2016-07-01

    Intergranular corrosion (IGC) susceptibility for Cr-Mn austenitic stainless steel and 304 austenitic stainless steel (ASS) was estimated using electrochemical techniques. Optical and SEM microscopy studies were carried out to investigate the nature of IGC at 700 °C with increasing time (15, 30, 60, 180, 360, 720, 1440 min) according to ASTM standard 262 A. Quantitative analysis was performed to estimate the degree of sensitization (DOS) using double loop electrochemical potentiokinetic reactivation (DLEPR) and EIS technique. DLEPR results indicated that with the increase in thermal aging duration, DOS becomes more severe for both types of stainless steel. The DOS for Cr-Mn ASS was found to be higher (65.12% for 1440 min) than that of the AISI 304 ASS (23% for 1440 min). The higher degree of sensitization resulted in lowering of electrical charge capacitance resistance. Chronoamperometry studies were carried out at a passive potential of 0.4 V versus SCE and was observed to have a higher anodic dissolution of the passive film of Cr-Mn ASS. EDS studies show the formation of chromium carbide precipitates in the vicinity of the grain boundary. The higher Mn content was also observed for Cr-Mn ASS at the grain boundary.

  6. On the nature of iron-chromium oxides in stainless steel steelmaking slags

    NASA Astrophysics Data System (ADS)

    Matteazzi, P.; Magrini, M.; Ramous, E.

    1986-02-01

    A number of slags from electric steelmaking production of AISI 420 and AISI 304 steels, were examined by Mössbauer spectroscopy. The slag samples were taken before and after oxygen blowing. The slag constitution showed the presence of a metallic part, MO mixed oxide and Fe-Cr spinel (Fe2+ Fe{x/3+} Cr2-xO4' x<1).

  7. Study on residual stress of AISI304 TIG welding line with laser shock processing by x-ray stress analyzer

    NASA Astrophysics Data System (ADS)

    Zhang, Y. K.; Kong, D. J.; Yin, S. M.; Feng, A. X.; Lu, J. Z.; Ge, T.

    2006-02-01

    The surface of AISI304 TIG welding line was processed by LSP (laser shock processing). The effects on the microstructure, hardness and residual stress of AISI304 welding line by LSP were observed, and its mechanical properties were researched by SEM (scanning electron microscope) and test device of mechanical property. Residual stresses of AISI304 TIG welding line by LSP were measured with Model X-350A X ray analyzer. The test results show that compressive residual stress values of AISI304 TIG welding line by LSP are about 110MPa. Strengthening effects of AISI304 TIG welding line by LSP is very obvious, and fatigue properties of welding line is improved, and tensile residual stresses of welding line are obviously reduced, the distribution of residual stress tends to equality, and service life of AISI304 TIG welding line is improved.

  8. Auger electron spectroscopy study of alloy 718 and 304L stainless steel irradiated with 800 MeV protons

    NASA Astrophysics Data System (ADS)

    García-Mazarío, M.; Hernández-Mayoral, M.; Lancha, A. M.

    2001-07-01

    It is well known that radiation produces changes in materials microstructure such as formation of defects, dissolution and redistribution of secondary phases, precipitation of new phases, etc. and changes in the grain boundary microchemistry by a process known as radiation-induced segregation (RIS). This paper describes the grain boundary microchemical characterization of alloy 718 and 304L stainless steel irradiated with high-energy protons at Los Alamos Neutron Science Center (LANSCE), performed by means of Auger electron spectroscopy (AES). In addition, non-irradiated alloy 718 was characterized as reference. The Auger results showed that as a consequence of exposure to proton radiation, the changes observed in alloy 718 were the disappearance of the nickel and niobium rich grain boundaries precipitates and RIS of the major alloying elements (nickel to grain boundaries, and chromium and iron away from grain boundaries). On the other hand, in irradiated AISI 304L no differences were observed between intergranular and transgranular areas.

  9. Effects of laser power density on static and dynamic mechanical properties of dissimilar stainless steel welded joints

    NASA Astrophysics Data System (ADS)

    Wei, Yan-Peng; Li, Mao-Hui; Yu, Gang; Wu, Xian-Qian; Huang, Chen-Guang; Duan, Zhu-Ping

    2012-10-01

    The mechanical properties of laser welded joints under impact loadings such as explosion and car crash etc. are critical for the engineering designs. The hardness, static and dynamic mechanical properties of AISI304 and AISI316 L dissimilar stainless steel welded joints by CO2 laser were experimentally studied. The dynamic strain-stress curves at the strain rate around 103 s-1 were obtained by the split Hopkinson tensile bar (SHTB). The static mechanical properties of the welded joints have little changes with the laser power density and all fracture occurs at 316 L side. However, the strain rate sensitivity has a strong dependence on laser power density. The value of strain rate factor decreases with the increase of laser power density. The welded joint which may be applied for the impact loading can be obtained by reducing the laser power density in the case of welding quality assurance.

  10. Laser Cladding to Improve Oxidation Behavior of Air Plasma-Sprayed Ni-20Cr Coating on Stainless Steel Substrate

    NASA Astrophysics Data System (ADS)

    Rauf, M. Mudassar; Shahid, Muhammad; Nusair Khan, A.; Mehmood, K.

    2015-09-01

    Air plasma-sprayed Ni-20Cr coating on stainless steel (AISI-304) substrate was re-melted using CO2 laser to remove the inherent defects, i.e., porosity, splat boundaries, and oxides of air plasma-sprayed coating. The (1) uncoated, (2) air plasma-sprayed, and (3) laser-re-melted specimens were exposed to cyclic oxidation at 900 °C for a hundred cycles run. The oxidation products were characterized using XRD and SEM. Weight changes were determined after every 4th cycle; Uncoated samples showed severe oxidation indicated by substantial weight loss, whereas air plasma-coated samples demonstrated noticeable weight gain. However, oxidation resistance of laser-cladded samples was found to be significantly improved as the samples showed negligible weight change; porosity within the coating was minimized with an improvement in interface quality causing reduction in delamination damage.

  11. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Somers, Marcel A. J.

    2015-06-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional tensile straining, plane strain compression, and shear. Gaseous nitriding of the strained material was performed in ammonia gas at atmospheric pressure at various temperatures. Microstructural characterization of the as-deformed state and the nitrided case produced included X-ray diffraction analysis, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of CrN, while a high dislocation density in a fully austenitic structure does not lead to such premature nucleation of CrN.

  12. Magneto-mechanical effects in two steels with metastable austenite

    SciTech Connect

    Fultz, B.; Fior, G.O.; Chang, G.M.; Kopa, R.; Morris, J.W. Jr.

    1985-03-01

    Magneto-mechanical effects, or effects of magnetic fields on mechanical propeties of materials, are reported for two steels containing austenite that undergoes an fcc..-->..bcc martensitic transformation during plastic deformation. Stress-strain curves from tensile tests of AISI 304 stainless steels and 9Ni steels were measured in magnetic fields as large as 18 T at temperatures of 4/sup 0/K, 77/sup 0/K and room temperature. Even in 18 T magnetic fields at cryogenic temperatures the magneto-mechanical effects were small, but they were reproducible and scaled with the strength of the magnetic field and the amount of transformation. Magneto-mechanical effects in steels with metastable austenite provide a unique means of determining how martensitic transformations affect mechanical behavior. The fcc..-->..bcc transformation makes an important contribution to the work hardening of both AISI 304 and 9Ni steel, so the more rapid transformation during magnetic exposure results in a higher strength and a reduced elongation of tensile specimens. In AISI 304 stainless steel a reduced flow stress in the magnetic field was found at small plastic strains.

  13. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  14. The influence of complexing agent and proteins on the corrosion of stainless steels and their metal components.

    PubMed

    Kocijan, Aleksandra; Milosev, Ingrid; Pihlar, Boris

    2003-01-01

    The present work is devoted to the problem of biodegradation of orthopaedic implants manufactured from stainless steel. In vitro simulations of the biocompatibility of two types of stainless steel, AISI 304 and AISI 316L, and their individual metal components, i.e. iron, chromium, nickel and molybdenum, were carried out in simulated physiological solution (Hank's) containing complexing agents. Knowledge of the effects of the chemical and biological complexing agents, EDTA and proteins, respectively, on the corrosion resistance of a metal should provide a better understanding of the processes occurring in vivo on its surface. The behavior of stainless steels and metal components was studied under open circuit and under potentiostatic conditions. The concentration of dissolved corrosion products in the form of released ions was determined by differential pulse polarography (DPP) and atomic emission spectrometry using inductively coupled plasma (ICP-AES). The composition of solid corrosion products formed on the surface was analyzed by energy dispersive X-ray spectroscopy (EDS) and their morphology was viewed by scanning electron microscopy (SEM). The addition of EDTA and proteins to physiological solution increased the dissolution of pure metals and stainless steels. The effect of particular protein differs on different metals and alloys. PMID:15348541

  15. In situ ellipsometric investigation of stainless steel corrosion behavior in buffered solutions with amino acids

    NASA Astrophysics Data System (ADS)

    Vinnichenko, M. V.; Pham, M. T.; Chevolleau, T.; Poperenko, L. V.; Maitz, M. F.

    2003-02-01

    The corrosion of metals is associated both with a release of ions and changes in optical surface properties. In this study, these two effects were correlated by a potentiodynamic corrosion test and in situ probing of the surface by ellipsometry. The studies were carried out with stainless steel (SS) AISI 304 and 316 in phosphate buffered saline (PBS) and in Dulbecco's modified minimal essential medium (DMEM) at pH 7.4. In both media, 304 steel is more susceptible to corrosion than 316 grade. The 316 steel shows a higher corrosion potential and higher corrosion current density in PBS than in DMEM, for 304 steel this behavior is vice versa. Ellipsometry demonstrated a higher sensitivity than potentiodynamics to surface modification in the cathodic area. In DMEM the removal of a surface layer at negative potential and a further repassivation with increasing potential was characteristic. In PBS a surface layer started to grow immediately. X-ray photoelectron spectra of this layer formed in PBS are consistent with iron phosphate. Its formation is inhibited in DMEM; the presence of amino acids is discussed as the reason.

  16. Selection of stainless steel tubes to minimize hot corrosion in utility boilers

    SciTech Connect

    Fujikawa, H.; Makiura, H.

    1982-12-01

    Austenitic stainless steel tubes of AISI 304, 316, 321, and 347 types are sometimes exposed to severe hot corrosion environments in superheaters and reheaters of utility boilers. Hot corrosion depends on the existence of V/sub 2/O/sub 5/ and Na/sub 2/SO/sub 4/ in the oil-fired boilers, and of Na/sub 2/SO/sub 4/ and K/sub 2/SO/sub 4/ in the coal-fired boilers. Among various kinds of ash corrosions, the alkali sulphate-side corrosion has been mainly studied. Type 347 steel better resistance to alkali sulphate-side corrosion than 304, 316, and 321 steels. Alloying with Nb was more effective than Mo or Ti. A (Cr, Fe, Ni)-spinel oxide layer with little ash content formed at the scale-metal interface in 347 steel. In field tests, 347 tubes have maintained good resistance to both fire-side and steam-side corrosion for five years. However, 321 tubes were removed after three years of service, because of severe fire-side corrosion.

  17. Passivation and anodic oxidation of duplex TiN coating on stainless steel

    SciTech Connect

    Rudenja, S.; Pan, J.; Wallinder, I.O.; Leygraf, C.; Kulu, P.

    1999-11-01

    The passivation and anodic oxidation of duplex TiN coatings deposited by arc ion plating onto prenitrided AISI 304 stainless steel have been studied by potentiodynamic polarization, electrochemical impedance spectroscopy, and Mott-Schottky measurements in 0.1 M H{sub 2}SO{sub 4} + 0.05 M HCl. The chemical composition of the oxidized surface film atop TiN was analyzed by X-ray photoelectron spectroscopy. Up to 1.2 V/SHE the TiN coating exhibits passive behavior, which is attributed to the formation of a TiO{sub 2}-like film of nanometer thickness which grows linearly with anodic potential at a rate of 2.4 nm/V. Above 1.2 V/SHE enhanced anodic oxidation of TiN is observed at a rate of 17.7 nm/V, and the overall corrosion performance is governed both by the oxidized TiN coating and by a metallic Ti interlayer atop the nitrided stainless steel substrate. At all potentials the TiO{sub 2} film is characterized by relatively high donor densities and is, furthermore, terminated by a hydroxylated surface.

  18. The microstructural, mechanical, and fracture properties of austenitic stainless steel alloyed with gallium

    NASA Astrophysics Data System (ADS)

    Kolman, D. G.; Bingert, J. F.; Field, R. D.

    2004-11-01

    The mechanical and fracture properties of austenitic stainless steels (SSs) alloyed with gallium require assessment in order to determine the likelihood of premature storage-container failure following Ga uptake. AISI 304 L SS was cast with 1, 3, 6, 9, and 12 wt pct Ga. Increased Ga concentration promoted duplex microstructure formation with the ferritic phase having a nearly identical composition to the austenitic phase. Room-temperature tests indicated that small additions of Ga (less than 3 wt pct) were beneficial to the mechanical behavior of 304 L SS but that 12 wt pct Ga resulted in a 95 pct loss in ductility. Small additions of Ga are beneficial to the cracking resistance of stainless steel. Elastic-plastic fracture mechanics analysis indicated that 3 wt pct Ga alloys showed the greatest resistance to crack initiation and propagation as measured by fatigue crack growth rate, fracture toughness, and tearing modulus. The 12 wt pct Ga alloys were least resistant to crack initiation and propagation and these alloys primarily failed by transgranular cleavage. It is hypothesized that Ga metal embrittlement is partially responsible for increased embrittlement.

  19. An impedance study of two types of stainless steel in Ringer physiological solution containing complexing agents.

    PubMed

    Slemnik, Mojca; Milosev, Ingrid

    2006-10-01

    The effect of complexing agents EDTA and citric acid on the electrochemical behaviour of AISI 304 and orthopaedic stainless steels in Ringer physiological solution was investigated by potentiodynamic polarization method and electrochemical impedance spectroscopy (EIS). The content of Mo has a pronounced effect on the corrosion resistance, as evident by the broader passive range of the orthopaedic stainless steel containing Mo. The addition of complexing agents induces significant changes in polarization and impedance characteristics, i.e., the shift of corrosion and breakdown potentials in a more negative direction, an increase in current density, and a significant decrease in charge transfer resistance. The results were interpreted by the formation of soluble complexes of metal ions with chelating agents, especially EDTA, which suppressed the formation of the outer Fe(III) layer of the passive film. The impact of complexing agent on the electrochemical parameters was found to be related to its concentration in electrolyte and the stability constant of the complex formed with the related metal ion. PMID:16977388

  20. Adsorption and protein-induced metal release from chromium metal and stainless steel.

    PubMed

    Lundin, M; Hedberg, Y; Jiang, T; Herting, G; Wang, X; Thormann, E; Blomberg, E; Wallinder, I Odnevall

    2012-01-15

    A research effort is undertaken to understand the mechanism of metal release from, e.g., inhaled metal particles or metal implants in the presence of proteins. The effect of protein adsorption on the metal release process from oxidized chromium metal surfaces and stainless steel surfaces was therefore examined by quartz crystal microbalance with energy dissipation monitoring (QCM-D) and graphite furnace atomic absorption spectroscopy (GFAAS). Differently charged and sized proteins, relevant for the inhalation and dermal exposure route were chosen including human and bovine serum albumin (HSA, BSA), mucin (BSM), and lysozyme (LYS). The results show that all proteins have high affinities for chromium and stainless steel (AISI 316) when deposited from solutions at pH 4 and at pH 7.4 where the protein adsorbed amount was very similar. Adsorption of albumin and mucin was substantially higher at pH 4 compared to pH 7.4 with approximately monolayer coverage at pH 7.4, whereas lysozyme adsorbed in multilayers at both investigated pH. The protein-surface interaction was strong since proteins were irreversibly adsorbed with respect to rinsing. Due to the passive nature of chromium and stainless steel (AISI 316) surfaces, very low metal release concentrations from the QCM metal surfaces in the presence of proteins were obtained on the time scale of the adsorption experiment. Therefore, metal release studies from massive metal sheets in contact with protein solutions were carried out in parallel. The presence of proteins increased the extent of metals released for chromium metal and stainless steel grades of different microstructure and alloy content, all with passive chromium(III)-rich surface oxides, such as QCM (AISI 316), ferritic (AISI 430), austentic (AISI 304, 316L), and duplex (LDX 2205). PMID:22014396

  1. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  2. The behavior of stainless steels in physiological solution containing complexing agent studied by X-ray photoelectron spectroscopy.

    PubMed

    Milosev, I; Strehblow, H H

    2000-11-01

    The passive film formed by electrochemical oxidation on two different stainless steels differing in molybdenum (Mo) content in physiological solution with and without the addition of complexing agent, i.e., citrate, was studied using X-ray photoelectron spectroscopy. The alloys were polarized at different oxidation potentials in the electrochemical chamber attached to the spectrometer. Thus, the composition of the film formed by oxidation was analyzed by X-ray photoelectron spectroscopy without prior exposure to air (quasi in situ). The passive film formed in physiological solution consists of two predominant oxides, i.e., chromium and iron oxides. Oxides of alloying elements nickel and Mo are also detected in the film. It seems that the strong enrichment of oxidized chromium and Mo in the passive layer, and strong enrichment of Mo and depletion of iron at the metal surface underneath the passive layer, are responsible for the outstanding corrosion resistance of orthopedic stainless steel in physiological solution. Commercial AISI 304 is not suitable for orthopedic applications. The addition of complexing agent affects significantly the passivation behavior of orthopedic stainless steel, because it changes the distribution of the elements within the passive layer and at the metal surface underneath. PMID:10951382

  3. Photocatalytic activity of ferric oxide/titanium dioxide nanocomposite films on stainless steel fabricated by anodization and ion implantation

    NASA Astrophysics Data System (ADS)

    Zhan, Wei-ting; Ni, Hong-wei; Chen, Rong-sheng; Yue, Gao; Tai, Jun-kai; Wang, Zi-yang

    2013-08-01

    A simple surface treatment was used to develop photocatalytic activity for stainless steel. AISI 304 stainless steel specimens after anodization were implanted by Ti ions at an extracting voltage of 50 kV with an implantation dose of 3 × 1015 atoms·cm-2 and then annealed in air at 450°C for 2 h. The morphology was observed by scanning electron microscopy. The microstructure was characterized by X-ray diffraction and X-ray photoelectron spectroscopy. The photocatalytic degradation of methylene blue solution was carried out under ultraviolet light. The corrosion resistance of the stainless steel was evaluated in NaCl solution (3.5 wt%) by electrochemical polarization curves. It is found that the Ti ions depth profile resembles a Gaussian distribution in the implanted layer. The nanostructured Fe2O3/TiO2 composite film exhibits a remarkable enhancement in photocatalytic activity referenced to the mechanically polished specimen and anodized specimen. Meanwhile, the annealed Ti-implanted specimen remains good corrosion resistance.

  4. Photodesorption from stainless steels

    NASA Technical Reports Server (NTRS)

    Mesarwi, A.; Ignatiev, A.

    1988-01-01

    The photodesorption by low-energy photons from three types of stainless steels is examined. For all these systems both CO and CO2 were observed to photodesorb with high yields: about 0.001 molecules/photon for CO2 and about 0.0001 molecules/photon for CO at 250 nm. The observed threshold energies were found to be the same for all systems at E0 = 2.92 eV for CO2 and E0 = 2.92-3.10 eV for CO.

  5. Angle-dependent lubricated tribological properties of stainless steel by femtosecond laser surface texturing

    NASA Astrophysics Data System (ADS)

    Wang, Zhuo; Li, Yang-Bo; Bai, Feng; Wang, Cheng-Wei; Zhao, Quan-Zhong

    2016-07-01

    Lubricated tribological properties of stainless steel were investigated by femtosecond laser surface texturing. Regular-arranged micro-grooved textures with different spacing and micro-groove inclination angles (between micro-groove path and sliding direction) were produced on AISI 304L steel surfaces by an 800 nm femtosecond laser. The spacing of micro-groove was varied from 25 to 300 μm, and the inclination angles of micro-groove were measured as 90° and 45°. The tribological properties of the smooth and textured surfaces with micro-grooves were investigated by reciprocating ball-on-flat tests against Al2O3 ceramic balls under starved oil lubricated conditions. Results showed that the spacing of micro-grooves significantly affected the tribological property. With the increase of micro-groove spacing, the average friction coefficients and wear rates of textured surfaces initially decreased then increased. The tribological performance also depended on the inclination angles of micro-grooves. Among the investigated patterns, the micro-grooves perpendicular to the sliding direction exhibited the lowest average friction coefficient and wear rate to a certain extent. Femtosecond laser-induced surface texturing may remarkably improve friction and wear properties if the micro-grooves were properly distributed.

  6. Microstructural characterization of deformation localization at small strains in a neutron-irradiated 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Gussev, Maxim N.; Busby, Jeremy T.

    2014-09-01

    A specific phenomenon - highly localized regions of deformation - was found and investigated at the free surface and near-surface layer of a neutron irradiated AISI 304 stainless steel bend specimen deformed to a maximum surface strain of 0.8%. It was shown that local plastic deformation near the surface might reach significant levels being localized at specific spots even when the maximum free surface strain remains below 1%. The effect was not observed in non-irradiated steel of the same composition at similar strain levels. Cross-sectional EBSD analysis demonstrated that the local misorientation level was highest near the free surface and diminished with increasing depth in these regions. (S)TEM indicated that the local density of dislocation channels might vary up to an order of magnitude. These channels may contain twins or may be twin free depending on grain orientation and local strain levels. BCC-phase (α-martensite) formation associated with channel-grain boundary intersection points was observed using EBSD and STEM in the near-surface layer.

  7. Switch to duplex stainless steels

    SciTech Connect

    Quik, J.M.A.; Geudeke, M.

    1994-11-01

    Duplex stainless steels contain approximately equal proportions of ferrite and austenite. These stainless steels have become an established material of construction in the chemical process industries (CPI). Duplexes offer benefits over austenitic stainless steels and carbon steels because of their higher strength, and good toughness and ductility, in combination with equivalent resistance to general corrosion, as well as better resistance to localized corrosion and stress corrosion cracking. Additionally, duplex materials have thermal-conductivity and thermal-expansion coefficients similar to those of ferritic materials, are tough at low (sub-zero) temperatures, and have a high resistance to erosion and abrasion. In some of the highly corrosive environments encountered in the CPI, the super duplex stainless steels offer cost-effective options not possible with the standard austenitic stainless steels. The initial applications were almost exclusively as heat exchanger tubing in water-cooled service. In recent times, duplex stainless steels have been used in the oil, gas, and chemical industries. Examples include service in sweet and mildly sour corrosive environments, on offshore platforms where weight savings can be realized, and as a replacement for standard austenitic stainless steel in chemical-processing plants.

  8. Corrosion resistance of stainless steels

    SciTech Connect

    Dillon, C.P.

    1995-12-31

    This book reviews the mechanisms and forms of corrosion and examines the corrosion of stainless steels and similar chromium-bearing nickel containing higher alloys, detailing various corrosive environments including atmospheric and fire-side corrosion, corrosion by water and soil, and corrosion caused by particular industrial processes. It provides information on specific groups and grades of stainless steels; summarizes typical applications for specific stainless alloys; describes common corrosion problems associated with stainless steels; presents the acceptable isocorrosion parameters of concentration and temperature for over 250 chemicals for which stainless steels are the preferred materials of construction; discusses product forms and their availability; elucidates fabrication, welding, and joining techniques; and covers the effects of pickling and passivation.

  9. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  10. Stainless steel display evaluation

    NASA Astrophysics Data System (ADS)

    Hopper, Darrel G.; Meyer, Frederick M.; Longo, Sam J.; Trissell, Terry L.

    2007-04-01

    Active matrix organic light emitting diode (AMOLED) technology is one candidate to become a low power alternative in some applications to the currently dominant, active matrix liquid crystal display (AMLCD), technology. Furthermore, fabrication of the AMOLED on stainless steel (SS) foil rather than the traditional glass substrate, while presenting a set of severe technical challenges, opens up the potential for displays that are both lighter and less breakable. Also, transition to an SS foil substrate may enable rollable displays - large when used but small for stowage within gear already worn or carried or installed. Research has been initiated on AMOLED/SS technology and the first 320 x 240 color pixel 4-in. demonstration device has been evaluated in the AFRL Display Test and Evaluation Laboratory. Results of this evaluation are reported along with a research roadmap.

  11. Welding tritium exposed stainless steel

    SciTech Connect

    Kanne, W.R. Jr.

    1994-11-01

    Stainless steels that are exposed to tritium become unweldable by conventional methods due to buildup of decay helium within the metal matrix. With longer service lives expected for tritium containment systems, methods for welding on tritium exposed material will become important for repair or modification of the systems. Solid-state resistance welding and low-penetration overlay welding have been shown to mitigate helium embrittlement cracking in tritium exposed 304 stainless steel. These processes can also be used on stainless steel containing helium from neutron irradiation, such as occurs in nuclear reactors.

  12. Why stainless steel corrodes.

    PubMed

    Ryan, Mary P; Williams, David E; Chater, Richard J; Hutton, Bernie M; McPhail, David S

    2002-02-14

    Stainless steels are used in countless diverse applications for their corrosion resistance. Although they have extremely good general resistance, they are nevertheless susceptible to pitting corrosion. This localized dissolution of an oxide-covered metal in specific aggressive environments is one of the most common and catastrophic causes of failure of metallic structures. The pitting process has been described as random, sporadic and stochastic and the prediction of the time and location of events remains extremely difficult. Many contested models of pitting corrosion exist, but one undisputed aspect is that manganese sulphide inclusions play a critical role. Indeed, the vast majority of pitting events are found to occur at, or adjacent to, such second-phase particles. Chemical changes in and around sulphide inclusions have been postulated as a mechanism for pit initiation but such variations have never been measured. Here we use nanometre-scale secondary ion mass spectroscopy to demonstrate a significant reduction in the Cr:Fe ratio of the steel matrix around MnS particles. These chromium-depleted zones are susceptible to high-rate dissolution that 'triggers' pitting. The implications of these results are that materials processing conditions control the likelihood of corrosion failures, and these data provide a basis for optimizing such conditions. PMID:11845203

  13. Microstructural Characterization of Deformation Localization at Small Strains in a Neutron Irradiated 304 Stainless Steel

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Busby, Jeremy T

    2014-01-01

    Deformation localization and structure evolution were investigated in an AISI 304 austenitic stainless steel deformed to 0.8% strain. Using SEM-EBSD, it was shown local plastic deformation may reach significant levels even when the bulk averaged strain level remains below 1%. Local misorientation values up to 24 were observed in these regions of high local plastic deformation. EBSD analysis of FIB lift-out specimens demonstrated that local misorientation level was highest near the free surface and diminished with increasing depth. (S)TEM observations on the same specimen indicated the local density of dislocation channels may vary up to an order of magnitude depending on local grain configuration, distance to the surface and/or local grain boundary structure. It was found that in the case of RT deformation, dislocation defect-free channels may contain twin or may be twin-free with twinning occurring inside channels. Formation of BCC-phase colonies (martensite) was observed in near-surface layer whereas no transformation in the volume of the specimen was detected at this strain level. Martensite formation was associated with channel-grain boundary intersection points where high local misorientation was observed using EBSD.

  14. How to guide lubricants - Tailored laser surface patterns on stainless steel

    NASA Astrophysics Data System (ADS)

    Grützmacher, Philipp G.; Rosenkranz, Andreas; Gachot, Carsten

    2016-05-01

    In this experimental study, periodic line-like structures with different periodicities (5, 10, 19, and 300 μm) and structural depths (approximately 1 and 4 μm) were fabricated on stainless steel samples (AISI-304) by short-pulse laser interference and ultrashort-pulse laser patterning. A detailed characterization of the resulting surface topography was performed by white light interferometry and scanning electron microscopy. The spreading dynamics of additive-free synthetic polyalphaolefine oil on a polished reference sample are compared to laser patterned surfaces. These studies are conducted using a newly developed test rig, which allowed for controlled temperature gradients and a precise recording of the spreading dynamics of lubricants on sample surfaces. It could be demonstrated that the spreading velocity parallel to the surface pattern is higher for all samples which can be explained by increased capillary forces and liquid pinning induced by the surface patterning. Furthermore, a decline of the spreading velocity over time for all samples and orientations is clearly visible which can be traced back to a viscosity increase induced by the temperature gradient and a reduced droplet volume. For parallel orientation, the experimental findings are in good agreement with the Lucas-Washburn equation and established models.

  15. DLC coating on stainless steel by pulsed methane discharge in repetitive plasma focus

    NASA Astrophysics Data System (ADS)

    Hassan, M.; Qayyum, A.; Ahmad, S.; Mahmood, S.; Shafiq, M.; Zakaullah, M.; Lee, P.; Rawat, R. S.

    2014-06-01

    Amorphous hydrogenated carbon (a-C:H)/diamond-like carbon (DLC) coatings have been achieved on AISI 304 stainless steel (SS) substrates by employing energetic ions emitted from a repetitive plasma focus operated in CH4 discharge. The Raman spectroscopy of the coatings exhibits the evolution of a-C:H/DLC coatings with clearly observed D and G peaks centered about 1320-1360 and 1560-1620 cm-1 respectively. The diamond character of the coatings is influenced by the ion flux and repetition rate of the focus device. The repetitive discharge mode of plasma focus has led to the formation of a-C:H/DLC coatings in short duration of time. The coatings transform from a-C to a-C:H depending upon substrate angular position. X-ray diffraction (XRD) analysis confirms the formation of DLC coating owing to stress-induced restructuring in SS. The estimated crystallite size is found to be ˜40-50 nm. Field emission scanning electron micrographs exhibit a layered granular surface morphology of the coatings. The Vickers surface hardness of the DLC coated SS samples has been significantly improved.

  16. Prevention of weld-decay in austenitic stainless steel by using surface mechanical attrition treatment

    NASA Astrophysics Data System (ADS)

    Laleh, Majid; Kargar, Farzad; Rouhaghdam, Alireza Sabour

    2012-11-01

    Surface mechanical attrition treatment (SMAT) was applied to the samples of a type AISI 304 stainless steel in order to induce grain refinement as well as formation of twins. Transmission electron microscopy and X-ray diffraction analysis results showed that the average grain size at the surface of the SMATed sample was about 10 nm. The untreated and SMATed samples were then welded using a one-pass gas tungsten arc procedure. The heat-affected zone (HAZ) of the samples was examined by optical microscopy and corrosion tests. Results of the double loop electrochemical potentiokinetic reactivation tests showed that the degree of sensitization in the HAZ for the SMATed sample was very low as compared to that of the untreated one. The pre-SMATed sample was resistant to intergranular corrosion. This is mainly due to the formation of high density of twins which are not prone to carbide precipitation because of their regular and coherent atomic structure and extreme low grain boundary energy as compared with those of other grain boundaries.

  17. Effect of ambient environment on excimer laser induced micro and nano-structuring of stainless steel

    NASA Astrophysics Data System (ADS)

    Umm-i-Kalsoom; Bashir, Shazia; Ali, Nisar; Akram, Mahreen; Mahmood, Khaliq; Ahmad, Riaz

    2012-11-01

    The effect of laser fluence and an ambient environment on the formation and development of the micro and nano-structures on the laser irradiated stainless steel (AISI-304) targets have been investigated. For this purpose KrF excimer laser (λ = 248 nm, t = 20 ns, repetition rate 20 Hz) has been used. The targets are exposed for various laser fluences ranging from 0.72 J cm-2 to 1.27 J cm-2 under the vacuum condition and in the oxygen environment at a pressure of 133 mbar. Various features of treated targets, such as surface morphology, chemical composition and crystalline structure are analyzed by scanning electron microscope, energy dispersive X-ray spectroscopy and X-ray diffraction techniques, respectively. Scanning electron microscope analysis reveals the formation of laser-induced periodic surface structures (LIPSS), cavities, hillocks in both ambient environments (vacuum, oxygen). Cone-formation on the top of wave like ridges is observed under vacuum condition. In case of oxygen only redeposition is observed. Energy dispersive X-ray spectroscopy analysis exhibits that there is variation in chemical composition in both environments. When the target is treated in oxygen environment enhancement of the surface oxygen content is observed. X-ray diffraction exhibits that no new phases are formed under vacuum condition but a phase change in oxygen ambient is observed. For various fluences the variation in the peak intensity, crystallinity and d-spacing is observed under both ambient conditions.

  18. Laser-induced colour marking-Sensitivity scaling for a stainless steel

    NASA Astrophysics Data System (ADS)

    Antończak, Arkadiusz J.; Kocoń, Dariusz; Nowak, Maciej; Kozioł, Paweł; Abramski, Krzysztof M.

    2013-01-01

    This paper presents the results of measurements and analysis of the influence of laser marking process parameters on the colour obtained. The study was conducted for AISI 304 multipurpose stainless steel using a commercially available industrial fibre laser. It was determined how various process parameters, such as laser power, pulse repetition rate, scan speed of the material, spacing between successive lines, thickness and temperature of the material, location of the sample relative to the focal plane, size of marked fields and position in the workpiece, affect the repeatability of the colours obtained. For objective assessment of colour changes, an optical spectrometer and the CIE colour difference parameter ΔEab* were used. Additionally, in order to determine the susceptibility of laser colour marking to the ageing process, two types of tests - UV radiation and a salt spray test - were performed. Based on this analysis, necessary modifications to the laser systems commonly used for monochrome marking are proposed in order to achieve greater repeatability in colour marking.

  19. Low Temperature Plasma Nitriding Of Stainless Steel In N_2/H_2/Ar LFICP Discharges

    NASA Astrophysics Data System (ADS)

    Xu, S.; Luo, W.; Jiang, N.; Ostrikov, K. N.

    2001-10-01

    A low frequency, high density, inductively coupled plasma (LF ICP) source has been developed and used for nitriding of AISI stainless steels. A series of experiments has been conducted in a low temperature (320-400^circC), low pressure N_2/H_2/Ar gas mixture discharges. The results show that the nitriding process is very fast, ~ 45μm/hr for AISI 304 and ~ 90μm/hr for AIS410, even at a low nitriding temperature. After nitriding, the micro hardness of the nitrided layer is increased by a factor of 7 and the free corrosion potential is also improved. The pin-on-disc measurement indicates that the wear resistance improved more than 10 times. The microstructure and composition of the nitrided surface layers characterised using scanning electron microscopy/energy dispersive x-ray diffraction and x-ray diffraction reveal that the nitrided layer has crystalline structure with various phases. The distribution of the nitrogen content varies sharply: high in the nitrided layer and almost zero elsewhere. The content of Cr, however, remains constant over the entire substrate/nitrided layer.

  20. Multi-response optimization of CO 2 laser-welding process of austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Benyounis, K. Y.; Olabi, A. G.; Hashmi, M. S. J.

    2008-02-01

    Recently, laser welding of austenitic stainless steel has received great attention in industry. This is due to its widespread application in petroleum refinement stations, power plants, the pharmaceutical industry and also in households. Therefore, mechanical properties should be controlled to obtain good welded joints. The welding process should be optimized by the proper mathematical models. In this research, the tensile strength and impact strength along with the joint-operating cost of laser-welded butt joints made of AISI304 was investigated. Design-expert software was used to establish the design matrix and to analyze the experimental data. The relationships between the laser-welding parameters (laser power, welding speed and focal point position) and the three responses (tensile strength, impact strength and joint-operating cost) were established. Also, the optimization capabilities in design-expert software were used to optimize the welding process. The developed mathematical models were tested for adequacy using analysis of variance and other adequacy measures. In this investigation, the optimal welding conditions were identified in order to increase the productivity and minimize the total operating cost. Overlay graphs were plotted by superimposing the contours for the various response surfaces. The process parameters effect was determined and the optimal welding combinations were tabulated.

  1. Electrochemical behaviour and surface conductivity of niobium carbide-modified austenitic stainless steel bipolar plate

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Sun, Juncai; Kang, Bin; Li, Song; Ji, Shijun; Wen, Zhongsheng; Wang, Xiaochun

    2014-01-01

    A niobium carbide diffusion layer with a cubic NbC phase surface layer (∼6 μm) and a Nb and C diffusion subsurface layer (∼1 μm) is fabricated on the surface of AISI 304 stainless steel (304 SS) bipolar plate in a proton exchange membrane fuel cell (PEMFC) using plasma surface diffusion alloying. The electrochemical behaviour of the niobium carbide diffusion-modified 304 SS (Nb-C 304 SS) is investigated in simulated PEMFC environments (0.5 M H2SO4 and 2 ppm HF solution at 80 °C). Potentiodynamic, potentiostatic polarisation and electrochemical impedance spectroscopy measurements reveal that the niobium carbide diffusion layer considerably improves the corrosion resistance of 304 SS compared with untreated samples. The corrosion current density of Nb-C 304 SS is maintained at 0.058 μA cm-2 and 0.051 μA cm-2 under simulated anodic and cathodic conditions, respectively. The interfacial contact resistance of Nb-C 304 SS is 8.47 mΩ cm2 at a compaction force of 140 N cm-2, which is significantly lower than that of the untreated sample (100.98 mΩ cm2). Moreover, only a minor increase in the ICR of Nb-C 304 SS occurs after 10 h potentiostatic tests in both cathodic and anodic environments.

  2. Femtosecond laser fabrication of highly hydrophobic stainless steel surface with hierarchical structures fabricated by combining ordered microstructures and LIPSS

    NASA Astrophysics Data System (ADS)

    Martínez-Calderon, M.; Rodríguez, A.; Dias-Ponte, A.; Morant-Miñana, M. C.; Gómez-Aranzadi, M.; Olaizola, S. M.

    2016-06-01

    In this work we have developed hierarchical structures that consist of micro-patterned surfaces covered by nanostructures with a femtosecond laser. The first part of this work is a study to determine the microscale modifications produced on a stainless steel alloy (AISI304) surface at high pulse energy, different velocities, and number of overscans in order to obtain microstructures with a selected depth of around 10 μm and line widths of 20 μm. The second part of the work is focused on finding the optimal irradiation parameters to obtain the nanostructure pattern. Nanostructures have been defined by means of Laser Induced Periodical Surface Structures (LIPSS) around 250 nm high and a period of 580 nm, which constitute the nanostructure pattern. Finally, dual scale gratings of 50 mm2 were fabricated with different geometries and their effect on the measured contact angle. Combining the micro-pattern with the LIPSS nano-pattern, highly hydrophobic surfaces have been developed with measured static contact angles higher than 150° on a stainless steel alloy.

  3. Effect of Treatment Time on the Microstructure of Austenitic Stainless Steel During Low-Temperature Liquid Nitrocarburizing

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Lin, Yuanhua; Zhang, Qiang; Zeng, Dezhi; Fan, Hongyuan

    2014-09-01

    The effect of treatment time on the microstructure of AISI 304 austenitic stainless steel during liquid nitrocarburizing (LNC) at 703 K (430 °C) was investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Experimental results revealed that the modified layer was covered with the alloy surface and the modified layer depth increased extensively from 2 to 33.4 μm with increasing treatment time. SEM and XRD showed that when the 304 stainless steel sample was subjected to LNC at 703 K (430 °C) for less than 4 hours, the main phase of the modified layer was expanded austenite. When the treatment time was prolonged to 8 hours, the abundant expanded austenite was formed and it partially transformed into CrN and ferrite subsequently. With the increased treatment time, more and more CrN precipitate transformed in the overwhelming majority zone in the form of a typical dendritic structure in the nearby outer part treated for 40 hours. Still there was a single-phase layer of the expanded austenite between the CrN part and the inner substrate. TEM showed the expanded austenite decomposition into the CrN and ferrite after longtime treatment even at low temperature.

  4. Sputtering studies during lanthanum implantation in stainless steels

    NASA Astrophysics Data System (ADS)

    Ager, F. J.; Respaldiza, M. A.; Soares, J. C.; da Silva, M. F.; Odriozola, J. A.

    1997-05-01

    Lanthanum ions of 100 keV have been implanted in AISI304 specimens at different doses. The erosion or sputtering of the surface atoms, either from the steel matrix or already implanted, during the implantation process imposes a limitation on the maximum implantable dose. Hoping to increase this dose, we deposited thin layers of aluminium and alumina (Al 2O 3) on top of steel samples of similar composition and sputtering behaviour (AISI302), as the sputtering effect is much weaker on such species and this layer could also prevent the steel atoms from being removed from the surface. The experimental determination of the sputtering coefficients, total or partial, and its comparison with theoretical values, when possible, is another aim of this work.

  5. Chromium-Makes stainless steel stainless

    USGS Publications Warehouse

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  6. Anti-adherence potential of Enterococcus durans cells and its cell-free supernatant on plastic and stainless steel against foodborne pathogens.

    PubMed

    Amel, Ait Meddour; Farida, Bendali; Djamila, Sadoun

    2015-07-01

    It is demonstrated that numerous bacteria are able to attach to surfaces of equipment used for food handling or processing. In this study, a strain of Enterococcus durans, originally isolated from a milking machine surface, was firstly studied for its biofilm formation potential on plastic and stainless steel supports. The strain was found to be a biofilm producer either at 25, 30 or 37 °C on polystyrene microtitre plates, with a best adherence level observed at 25 °C. En. durans showed a strong adhesion to stainless steel AISI-304. Antibacterial and anti-adherence activities of En. durans were tested against four foodborne pathogens (Escherichia coli ATCC 25922, Staphylococcus aureus ATCC 25923, Pseudomonas aeruginosa ATCC 27853 and Listeria innocua CLIP 74915) which were shown as biofilm producers on both plastic and stainless steel. En. durans cells and cell-free culture supernatant showed a significant (P < 0.05) inhibition potential of the pathogens either on solid media or in broth co-cultures. Characterization of the antibacterial substances indicated their proteinaceous nature which assigned them most probably to bacteriocins group. PMID:25466409

  7. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  8. Corrosion behavior of 2205 duplex stainless steel.

    PubMed

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  9. Void Swelling at Low Displacement Rates in Annealed X18H10T Stainless Steel at 4 to 56 DPA and 280-332 degrees centigrade

    SciTech Connect

    Garner, Francis A.; Porollo, S. I.; Vorobjev, A. N.; Konobeev, Yu V.; Dvoriashin, A. M.

    2001-10-01

    Various components of pressurized water power reactors (PWRs) and some proposed fusion devices such as ITER will operate at lower temperatures and displacement rates than are encountered in many test reactors such as EBR-II, FFTF and HFIR. The question arises if the presence and magnitude of void swelling can be predicted for such irradiation environments. Data on Russian steel can be used to address part of this question. In reactor applications where Western countries typically use annealed AISI 304 stainless steel, it is the Russian practice to use annealed X18H10T, a titanium-stabilized 18Cr-10Ni stainless steel analogous to AISI 321. Using a flow restrictor component from the low-flux breeder zone of the BN-350 reactor in Kazakhstan, it was possible to examine the behavior of void swelling at relatively low temperatures and low displacement rates after 12 years of irradiation. The temperature of this component ranged from 270-340 degrees centigrade with a peak dose rate of 1.6 x 10{sup -7} power dpa/sec and a peak dose of 56 dpa. Careful sectioning of the component has yielded a large number of microscopy specimens over a ITER-relevant range of temperatures and displacement rates. Microstructural data are presented and show that void swelling at 10 to 50 dpa persists down to {approx}306 degrees centigrade for dose rates on the order of 1 x 10{sup -7} power dpa/sec.

  10. Microbial corrosion of stainless steel.

    PubMed

    Ibars, J R; Moreno, D A; Ranninger, C

    1992-11-01

    Stainless steel, developed because of their greater resistance to corrosion in different aggressive environments, have proved to be affected, however, by various processes and types of corrosion. Some of these types of corrosion, mainly pitting, is activated and developed in the presence of microorganisms, which acting in an isolated or symbiotic way, according to their adaptation to the environment, create a favorable situation for the corrosion of these steel. The microorganisms that are involved, mainly bacteria of both the aerobic and anaerobic type, modify the environment where the stainless steel is found, creating crevices, differential aeration zones or a more aggressive environment with the presence of metabolites. In these circumstances, a local break of the passive and passivating layer is produced, which is proper to these types of steel and impedes the repassivation that is more favorable to corrosion. In the study and research of these types of microbiologically influenced corrosion are found electrochemical techniques, since corrosion is fundamentally an electrochemical process, and microbiological techniques for the identification, culture, and evaluation of the microorganisms involved in the process, as well as in the laboratory or field study of microorganism-metal pairs. Microstructural characterization studies of stainless steel have also been considered important, since it is known that the microstructure of steel can substantially modify their behavior when faced with corrosion. As for surface analysis studies, it is known that corrosion is a process that is generated on and progresses from the surface. The ways of dealing with microbiologically influenced corrosion must necessarily include biocides, which are not always usable or successful, the design of industrial equipment or components that do not favor the adherence of microorganisms, using microstructures in steel less sensitive to corrosion, or protecting the materials. PMID:1492953

  11. Development of New Stainless Steel

    SciTech Connect

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  12. Corrosion behaviour of austenitic stainless steel as a function of methanol concentration for direct methanol fuel cell bipolar plate

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Kang, Bin; Gao, Na; Du, Xiao; Jia, Linan; Sun, Juncai

    2014-05-01

    The corrosion behaviour of an AISI 304 stainless steel (304 SS) is investigated in aqueous acid methanol solutions (0.5 M H2SO4 + 2 ppm HF + x M CH3OH, x = 0, 1, 5, 10 and 20) at 50 °C to simulate the varied anodic operating conditions of direct methanol fuel cells. Electrochemical measurements including potentiodynamic polarisation, potentiostatic polarisation and electrochemical impedance spectroscopy tests, are employed to analyse the corrosion behaviour. The results reveal that the corrosion resistance of 304 SS is enhanced in solutions with higher methanol content. Scanning electron microscopy and inductively coupled plasma atomic emission spectrometry data indicate that the surface corrosion on 304 SS is alleviated when the methanol concentration is increased. According to the X-ray photoelectron spectroscopy and Mott-Schottky analyses, the passive films formed on the 304 SS after potentiostatic tests in all the test solutions are composed of a duplex electronic structure with an external n-type semiconductor layer and an internal p-type semiconductor layer. Further analyses of the surface conductivity conducted by measuring the interfacial contact resistance between the 304 SS and carbon paper reveal that the passive film formed in the solution with higher methanol content exhibits lower conductivity.

  13. Frictional and structural characterization of ion-nitrided low and high chromium steels

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1985-01-01

    Low Cr steels AISI 41410, AISI 4340, and high Cr austenitic stainless steels AISI 304, AISI 316 were ion nitrided in a dc glow discharge plasma consisting of a 75 percent H2 - 25 percent N2 mixture. Surface compound layer phases were identified, and compound layer microhardness and diffusion zone microhardness profiles were established. Distinct differences in surface compound layer hardness and diffusion zone profiles were determined between the low and high Cr alloy steels. The high Cr stainless steels after ion nitriding displayed a hard compound layer and an abrupt diffusion zone. The compound layers of the high Cr stainless steels had a columnar structure which accounts for brittleness when layers are exposed to contact stresses. The ion nitrided surfaces of high and low Cr steels displayed a low coefficient of friction with respect to the untreated surfaces when examined in a pin and disk tribotester.

  14. Localized deformation as a key precursor to initiation of intergranular stress corrosion cracking of austenitic stainless steels employed in nuclear power plants

    NASA Astrophysics Data System (ADS)

    Karlsen, Wade; Diego, Gonzalo; Devrient, Bastian

    2010-11-01

    Cold-work has been associated with the occurrence of intergranular cracking of stainless steels employed in light water reactors. This study examined the deformation behavior of AISI 304, AISI 347 and a higher stacking fault energy model alloy subjected to bulk cold-work and (for 347) surface deformation. Deformation microstructures of the materials were examined and correlated with their particular mechanical response under different conditions of temperature, strain rate and degree of prior cold-work. Select slow-strain rate tensile tests in autoclaves enabled the role of local strain heterogeneity in crack initiation in pressurized water reactor environments to be considered. The high stacking fault energy material exhibited uniform strain hardening, even at sub-zero temperatures, while the commercial stainless steels showed significant heterogeneity in their strain response. Surface treatments introduced local cold-work, which had a clear effect on the surface roughness and hardness, and on near-surface residual stress profiles. Autoclave tests led to transgranular surface cracking for a circumferentially ground surface, and intergranular crack initiation for a polished surface.

  15. Nano-composite stainless steel

    DOEpatents

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  16. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  17. Strain-Induced Martensite Formation and Recrystallization Behavior in 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Al-Fadhalah, Khaled J.

    2015-04-01

    The effect of recrystallization on the evolution of microstructure, texture, and mechanical properties has been examined in an AISI 304 stainless steel, subjected to strain-induced α '-martensite transformation and subsequent annealing. Samples were processed by cold rolling and subzero rolling to induce different amounts of α '-martensite, using three reductions of 20, 40, and 60%, and later solution annealed to ensure complete recrystallization. Large transformation to α '-martensite occurred for subzero-rolled samples at low reduction (20%), while only a gradual increase of α '-martensite in cold-rolled samples took place with the increasing rolling reduction. Results from electron back-scattered diffraction indicate that annealing of cold-rolled samples produces finer recrystallized grains with increasing rolling reduction, while the predominant formation of α '-martensite in subzero-rolled microstructures is believed to have strong effect on the production of similar grain size upon annealing. Twin-related Σ3 boundaries were formed during annealing with maximum fraction of 53%. These boundaries become longer, straighter, and less incorporated into grain boundary network with the increasing rolling reduction and/or using subzero rolling, demonstrating an indirect mechanism of grain boundary engineering. Also, annealing caused scattering around the rolling texture components (Brass, Goss, S, and Copper) and the recrystallization textures become more random with the increasing rolling reduction and/or using subzero rolling. Nevertheless, recrystallization textures of samples reduced by 60% show formation of Cube and Dillamore orientations and strengthening of Brass orientation. This is thought to contribute to the enhancement of the tensile strength and microhardness of annealed samples.

  18. 60 Years of duplex stainless steel applications

    SciTech Connect

    Olsson, J.; Liljas, M.

    1994-12-31

    In this paper the history of wrought duplex stainless steel development and applications is described. Ferritic-austenitic stainless steels were introduced only a few decades after stainless steels were developed. The paper gives details from the first duplex stainless steels in the 1930`s to the super duplex stainless steel development during the 1980`s. During the years much effort has been devoted to production and welding metallurgy as well as corrosion research of the duplex stainless steels. Therefore, duplex stainless steels are to-day established in a wide product range. Numerous important applications are exemplified. In most cases the selection of a duplex steel has been a result of the combination high strength excellent corrosion resistance. In the pulp and paper industry the most interesting use is as vessel material in digesters. For chemical process industry, the duplex steels are currently used in heat exchangers. The largest application of duplex steels exists in the oil and gas/offshore industry. Hundreds of kms of pipelines are installed and are still being installed. An increased use of duplex steels is foreseen in areas where the strength is of prime importance.

  19. Strain induced grain boundary migration effects on grain growth of an austenitic stainless steel during static and metadynamic recrystallization

    SciTech Connect

    Paggi, A.; Angella, G.; Donnini, R.

    2015-09-15

    Static and metadynamic recrystallization of an AISI 304L austenitic stainless steel was investigated at 1100 °C and 10{sup −} {sup 2} s{sup −} {sup 1} strain rate. The kinetics of recrystallization was determined through double hit compression tests. Two strain levels were selected for the first compression hit: ε{sub f} = 0.15 for static recrystallization (SRX) and 0.25 for metadynamic recrystallization (MDRX). Both the as-deformed and the recrystallized microstructures were investigated through optical microscopy and electron back-scattered diffraction (EBSD) technique. During deformation, strain induced grain boundary migration appeared to be significant, producing a square-like grain boundary structure aligned along the directions of the maximum shear stresses in compression. EBSD analysis revealed to be as a fundamental technique that the dislocation density was distributed heterogeneously in the deformed grains. Grain growth driven by surface energy reduction was also investigated, finding that it was too slow to explain the experimental data. Based on microstructural results, it was concluded that saturation of the nucleation sites occurred in the first stages of recrystallization, while grain growth driven by strain induced grain boundary migration (SIGBM) dominated the subsequent stages. - Highlights: • Recrystallization behavior of a stainless steel was investigated at 1100 °C. • EBSD revealed that the dislocation density distribution was heterogeneous during deformation. • Saturation of nucleation sites occurred in the first stages of recrystallization. • Strain induced grain boundary migration (SIGBM) effects were significant. • Grain growth driven by SIGBM dominated the subsequent stages.

  20. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOEpatents

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  1. Interaction between stainless steel and plutonium metal

    SciTech Connect

    Dunwoody, John T; Mason, Richard E; Freibert, Franz J; Willson, Stephen P; Veirs, Douglas K; Worl, Laura A; Archuleta, Alonso; Conger, Donald J

    2010-01-01

    Long-term storage of excess plutonium is of great concern in the U.S. as well as abroad. The current accepted configuration involves intimate contact between the stored material and an iron-bearing container such as stainless steel. While many safety scenario studies have been conducted and used in the acceptance of stainless steel containers, little information is available on the physical interaction at elevated temperatures between certain forms of stored material and the container itself. The bulk of the safety studies has focused on the ability of a package to keep the primary stainless steel containment below the plutonium-iron eutectic temperature of approximately 410 C. However, the interactions of plutonium metal with stainless steel have been of continuing interest. This paper reports on a scoping study investigating the interaction between stainless steel and plutonium metal in a pseudo diffusion couple at temperatures above the eutectic melt-point.

  2. The comparison of frictional resistance in titanium, self-ligating stainless steel, and stainless steel brackets using stainless steel and TMA archwires: An in vitro study

    PubMed Central

    Khalid, Syed Altaf; Kumar, Vadivel; Jayaram, Prithviraj

    2012-01-01

    Aim: The aim of the study was to compare the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and titanium molybdenum alloy (TMA) archwires. Materials and Methods: We compared the frictional resistance in 0.018 slot and 0.022 slot of the three brackets – titanium, self-ligating stainless steel, and conventional stainless steel – using stainless steel archwires and TMA archwires. An in vitro study of simulated canine retraction was undertaken to evaluate the difference in frictional resistance between titanium, self-ligating stainless steel, and stainless steel brackets, using stainless steel and TMA archwires. Results and Conclusion: We compared the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and TMA archwires, with the help of Instron Universal Testing Machine. One-way analysis of variance (ANOVA), Student's “t” test, and post hoc multiple range test at level of <0.05 showed statistically significant difference in the mean values of all groups. Results demonstrated that the titanium, self-ligating stainless steel, and stainless steel brackets of 0.018-inch and 0.022-inch slot had no significant variations in frictional résistance. The self-ligating bracket with TMA archwires showed relatively less frictional resistance compared with the other groups. The titanium bracket with TMA archwires showed relatively less frictional resistance compared with the stainless steel brackets. PMID:23066253

  3. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  4. Tribological and microstructural characteristics of ion-nitrided steels

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1983-01-01

    Three steels AISI 4140, AISI 4340 and AISI 304 stainless steel were ion nitrided in a plasma consisting of a 75:25 mixture of H2:N2, sometimes with a trace of CH4. Their surface topography was characterized by SEM and two distinct compound phases were identified: the gamma and the epsilon. The core-case hardness profiles were also established. The low Cr alloy steels have an extended diffusion zone in contrast to the 304 stainless steels which have a sharp interface. The depth of ion-nitriding is increased as the Cr content is decreased. Friction tests reveal that the gamma surface phase has a lower coefficient of friction than the epsilon phase. The lowest coefficient of friction is achieved when both the rider and the specimen surface are ion nitrided.

  5. Tribological and microstructural characteristics of ion-nitrided steels

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1983-01-01

    Three steels AISI 4140, AISI 4340 and AISI 304 stainless steel were ion nitrided in a plasma consisting of a 75:25 mixture of H2:N2, sometimes with a trace of CH4. Their surface topography was characterized by SEM and two distinct compound phases were identified: the gamma and the epsilon. The core-case hardness profiles were also established. The low Cr alloy steels have an extended diffusion zone in contrast to the 3034 stainless steels which have a sharp interface. The depth of ion-nitriding is increased as the Cr content is decreased. Friction tests reveal that the gamma surface phase has a lower coefficient of friction than the epsilon phase. The lowest coefficient of friction is achieved when both the rider and the specimen surface are ion nitrided. Previously announced in STAR as N83-24635

  6. Corrosion behavior of plasma sprayed hydroxyapatite and hydroxyapatite-silicon oxide coatings on AISI 304 for biomedical application

    NASA Astrophysics Data System (ADS)

    Singh, Gurpreet; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The objective of this study is to evaluate corrosion resistance of plasma sprayed hydroxyapatite (HA) and HAsbnd silicon oxide (SiO2) coated AISI 304 substrates. In HAsbnd SiO2 coatings, 10 wt% SiO2 and 20 wt% SiO2 was mixed with HA. The feedstock and coatings were characterized by X-ray diffraction and scanning electron microscopy/energy dispersive X-ray spectroscopy. The corrosion resistance was determined for the uncoated and coated samples. The corrosion resistance of the AISI 304 was found more after the deposition of the HAsbnd SiO2 coatings rather than HA coating and uncoated. All the coatings were crack free after 24 h dipping in Ringer's solution for electrochemical corrosion testing.

  7. Duplex stainless steels for osteosynthesis devices.

    PubMed

    Cigada, A; Rondelli, G; Vicentini, B; Giacomazzi, M; Roos, A

    1989-09-01

    The austenitic stainless steels used today for the manufacture of osteosynthesis devices are sensitive to crevice corrosion. In this study the corrosion properties of some duplex stainless steels were evaluated and compared to traditional austenitic stainless steels. According to our results the following ranking was established: 23Cr-4Ni less than AISI 316L less than ASTM F138 less than 22Cr-5Ni-3Mo less than 27Cr-31Ni-3.5Mo less than 25Cr-7Ni-4Mo-N. In particular the results showed that the high-performance 25Cr-7Ni-4Mo-N duplex stainless steel, with high molybdenum and nitrogen contents, can be considered not susceptible to crevice corrosion in the human body. The duplex stainless steels have also better mechanical properties at the same degree of cold working compared with austenitic stainless steels. Hence the 25Cr-7Ni-4Mo-N duplex stainless steel can be considered a convenient substitute of ASTM F138 for orthopedic and osteosynthesis devices. PMID:2777835

  8. Impact Welding of Aluminum to Copper and Stainless Steel by Vaporizing Foil Actuator: Effect of Heat Treatment Cycles on Mechanical Properties and Microstructure

    NASA Astrophysics Data System (ADS)

    Vivek, Anupam; Hansen, Steven; Benzing, Jake; He, Mei; Daehn, Glenn

    2015-10-01

    This work studies the mechanical property effect of microstructure on impact welds of aluminum alloy AA6061 with both copper alloy Cu 110 and stainless steel AISI 304. AA6061-T6 and T4 temper aluminum sheets of 1 mm thickness were launched toward copper and stainless steel targets using the vaporizing foil actuator technique. Flyer plate velocities, measured via photonic Doppler velocimetry, were observed to be approximately 800 m/s. The welded aluminum-copper samples were subjected to instrumented peel testing, microhardness testing, energy-dispersive X-ray spectroscopy, and scanning electron microscopy. The welded joints exhibited cracks through their continuous intermetallic layers. The cracks were impeded upon encountering a ductile metallic wave. The welds created with T6 temper flyer sheets were found to have smaller intermetallic-free and wavy interface regions as compared to those created with T4 temper flyer sheets. Peel strength tests of the two weld combinations resulted in failure along the interface in the case of the T6 flyer welds, while the failure generally occurred in the parent aluminum for the T4 temper flyer welds. Half of the T4 flyer welds were subjected to aging for 18 h at 433 K (160 °C) to convert the aluminum sheet to the T6 condition. Although the aged flyer material did not attain the hardness of the as-received T6 material, it was found to be significantly stronger than the T4 material. These welds retained their strength after the aging process, and diffusion across the interface was minimal. The welded aluminum-stainless steel samples were analyzed on a more basic level than aluminum-copper samples, but were found to exhibit similar results.

  9. Tritiated Water Interaction with Stainless Steel

    SciTech Connect

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  10. Precise carbon control of fabricated stainless steel

    DOEpatents

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  11. Hydrogen compatibility handbook for stainless steels

    SciTech Connect

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  12. Development of a carburizing stainless steel alloy

    SciTech Connect

    Wert, D.E. )

    1994-06-01

    A new carburizing stainless steel alloy that resists corrosion, heat, and fatigue has been developed for bearing and gear applications. Pyrowear 675 Stainless alloy is vacuum induction melted and vacuum arc remelted (VIM/VAR) for aircraft-quality cleanliness. Test results show that it has corrosion resistance similar to that of AISI Type 440-C stainless, and its rolling fatigue resistance is superior to that of AISI M50 (UNS K88165). In contrast to alloy gear steels and Type 440C, Pyrowear 675 maintains case hardness of HRC 60 at operating temperatures up to 200 C (400 F). Impact and fracture toughness are superior to that of other stainless bearing steels, which typically are relatively brittle and can break under severe service. Toughness is also comparable or superior to conventional noncorrosion-resistant carburizing bearing steels, such as SAE Types 8620 and 9310.

  13. Stainless steel to titanium bimetallic transitions

    NASA Astrophysics Data System (ADS)

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-12-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented. Operated by Fermi Research Alliance, LLC under Contract No. De-AC02-07CH11359 with the United States Department of Energy.

  14. Stainless Steel to Titanium Bimetallic Transitions

    SciTech Connect

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-01-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

  15. A Duplex Stainless Steel for Chloride Environments

    NASA Astrophysics Data System (ADS)

    Sridhar, N.; Kolts, J.; Flasche, L. H.

    1985-03-01

    This paper examines the effects of microstructural changes on the corrosion, stress corrosion cracking and corrosion fatigue resistance of a duplex stainless steel to chloride environments. The microstructural changes can be precipitation of phases such as sigma and carbides, or changes in the distribution of austenite and ferrite. The former can be important in hot forming operations while the latter is important in welding. The methods of minimizing these deleterious effects can sometimes be different from those used for austenitic stainless steel.

  16. Experimental investigation of microbiologically influenced corrosion of selected steels in sugarcane juice environment.

    PubMed

    Wesley, Sunil Bala; Maurya, Devendra Prasad; Goyal, Hari Sharan; Negi, Sangeeta

    2013-12-01

    In the current study, ferritic stainless grades AISI 439 and AISI 444 were investigated as possible construction materials for machinery and equipment in the cane-sugar industry. Their performance in corrosive cane-sugar juice environment was compared with the presently used low carbon steel AISI 1010 and austenitic stainless steel AISI 304. The Tafel plot electrochemical technique was used to evaluate general corrosion performance. Microbiologically influenced corrosion (MIC) behaviour in sugarcane juice environment was studied. Four microbial colonies were isolated from the biofilms on the metal coupon surfaces on the basis of their different morphology. These were characterized as Brevibacillus parabrevis, Bacillus azotoformans, Paenibacillus lautus and Micrococcus sp. The results of SEM micrographs showed that AISI 439 and AISI 304 grades had suffered maximum localized corrosion. MIC investigations revealed that AISI 444 steel had the best corrosion resistance among the tested materials. However from the Tafel plots it was evident that AISI 1010 had the least corrosion resistance and AISI 439 the best corrosion resistance. PMID:23764955

  17. Stainless steel recycle FY94 progress report

    SciTech Connect

    Imrich, K.J.

    1994-10-28

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft{sup 3}) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program.

  18. The abrasion-wear resistance of arc sprayed stainless steel and composite stainless steel coatings

    SciTech Connect

    Dallaire, S.; Legoux, J.G.; Levert, H.

    1994-12-31

    Stainless steels are often used to palliate wear problems in various industries. Though they are not wear resistant, they have been used to a limited extent in applications involving both corrosive and abrasive/erosive environments. The protection of industrial components by arc sprayed stainless steel composite coatings could be considered very attractive provided these coatings offer a better wear protection than bulk stainless steel. The wear resistance of stainless steel and composite stainless steel-titanium boride coatings arc sprayed with air and argon was evaluated following the ASTM G-65 Abrasion Wear Test procedures. Wear volume loss measurements show that stainless steel coatings arc sprayed with air were slightly more resistant than bulk stainless steel while those sprayed with argon were slightly less resistant. The abrasion wear resistance of composite stainless steel-titanium diboride coatings is by two or four times beyond the wear resistance of bulk stainless steel depending upon the core wire constitution and the type of gas used for spraying. Microstructural analysis of coatings, microhardness measurements of sprayed lamellae and optical profilometry were used to characterize coatings and wear damages. Spraying with air instead of argon produced much more small particles. These particles, being removed from the metal sheath surface, are individually sprayed without diluting the concentration hard phases within cores. It results in coatings that contain large lamellae with hardnesses sufficient to withstand abrasion. By considering both the wire constitution and the spraying conditions, it was found possible to fabricate composite stainless steel coatings that show a 400% increase in wear resistance over bulk stainless steel.

  19. Cleaning, pickling, and passivation of stainless steels

    SciTech Connect

    Dillon, C.P. )

    1994-05-01

    Stainless steels (SS) are chosen for various services because of their appearance and corrosion resistance and for their freedom from contamination in storage and shipment. However, certain conditions in handling or fabrication may make these alloys susceptible to localized corrosion or unsatisfactory performance. A surface of cleanliness, uniformity, and corrosion resistance is desirable and, in some services, absolutely required. Definitions and procedures for cleaning, pickling, and passivating stainless steels are reviewed. Surface contamination and defects including grinding marks and smut are discussed, as are measures for preventing and correcting them. The cleaning and passivating sequence required for free-machining stainless grades is included.

  20. High Mn austenitic stainless steel

    DOEpatents

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  1. A Facile Method to Modify the Characteristics and Corrosion Behavior of 304 Stainless Steel by Surface Nanostructuring toward Biomedical Applications.

    PubMed

    Thangaraj, Balusamy; Nellaiappan, Sankara Narayanan T S; Kulandaivelu, Ravichandran; Lee, Min Ho; Nishimura, Toshiyasu

    2015-08-19

    The study addresses how surface nanostructuring of AISI 304 stainless steel (SS) by surface mechanical attrition treatment (SMAT) influences its characteristic properties and corrosion behavior in Ringer's solution. SMAT of 304 SS induced plastic deformation, enabled surface nanocrystallization, refined the grain size, transformed the austenite phase to strain induced α'-martensite phase, increased the surface roughness, induced defects/dislocations, imparted compressive residual stresses at the surface, decreased the contact angle, and increased surface energy. The change in properties of 304 SS following treatment using 5 and 8 mm ⌀ balls for 15, 30, 45, and 60 min has caused a deleterious influence on its corrosion resistance in Ringer's solution, while an improvement in corrosion behavior is observed for those treated using 2 mm ⌀ balls. The increase in surface roughness, transformation of the austenite to α'-martensite phase, a higher extent of deformation, and the presence of larger number of defects/dislocations are main factors responsible for the lower corrosion resistance observed for 304 SS treated using 5 and 8 mm ⌀ balls in Ringer's solution. In spite of having these attributes with a relatively lower extent, 304 SS treated using 2 mm ⌀ balls offered a better corrosion resistance and exhibits a better passivity. For those treated using 2 mm ⌀ balls, the ability of the nanocrystalline surface to promote passivation outweighs the deleterious influences caused by the limited amount of deformation and defects/dislocations. Based on the findings of this study, it is recommend that SMAT of 304 SS using 2 mm ⌀ balls for 15-30 min is the optimum condition to achieve the suitable surface profile, surface characteristics with better corrosion resistance. PMID:26196218

  2. Forming "dynamic" membranes on stainless steel

    NASA Technical Reports Server (NTRS)

    Brandon, C. A.; Gaddis, J. L.

    1979-01-01

    "Dynamic" zirconium polyacrylic membrane is formed directly on stainless steel substrate without excessive corrosion of steel. Membrane is potentially useful in removal of contaminated chemicals from solution through reversed osmosis. Application includes use in filtration and desalination equipment, and in textile industry for separation of dyes from aqueous solvents.

  3. Corrosion behavior of sensitized duplex stainless steel.

    PubMed

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures. PMID:9713683

  4. Superplastic forming of stainless steel automotive components

    SciTech Connect

    Bridges, B.; Elmer, J.; Carol, L.

    1997-02-06

    Exhaust emission standards are governmentally controlled standards, which are increasingly stringent, forcing alternate strategies to meet these standards. One approach to improve the efficiency of the exhaust emission equipment is to decrease the time required to get the catalytic converter to optimum operating temperature. To accomplish this, automotive manufacturers are using double wall stainless steel exhaust manifolds to reduce heat loss of the exhaust gases to the converter. The current method to manufacture double wall stainless steel exhaust components is to use a low-cost alloy with good forming properties and extensively form, cut, assemble, and weld the pieces. Superplastic forming (SPF) technology along with alloy improvements has potential at making this process more cost effective. Lockheed Martin Energy Systems (LMES), Lawrence Livermore National Laboratory (LLNL) and USCAR Low Emission Partnership (LEP) worked under a Cooperative Research And Development Agreement (CRADA) to evaluate material properties, SPF behavior, and welding behavior of duplex stainless steel alloy for automotive component manufacturing. Battelle Pacific Northwest National Laboratory (PNNL) has a separate CRADA with the LEP to use SPF technology to manufacture a double wall stainless steel exhaust component. As a team these CRADAs developed and demonstrated a technical plan to accomplish making double wall stainless steel exhaust manifolds.

  5. Stress Corrosion Cracking—Crevice Interaction in Austenitic Stainless Steels Characterized By Acoustic Emission

    NASA Astrophysics Data System (ADS)

    Leinonen, H.; Schildt, T.; Hänninen, H.

    2011-02-01

    Stress corrosion cracking (SCC) susceptibility of austenitic EN1.4301 (AISI 304) and EN1.4404 (AISI 316L) stainless steels was studied using the constant load method and polymer (PTFE) crevice former in order to study the effects of crevice on SCC susceptibility. The uniaxial active loading tests were performed in 50 pct CaCl2 at 373 K (100 °C) and in 0.1 M NaCl at 353 K (80 °C) under open-circuit corrosion potential (OCP) and electrochemical polarization. Pitting, crevice, and SCC corrosion were characterized and identified by acoustic emission (AE) analysis using ∆ t filtering and the linear locationing technique. The correlation of AE parameters including amplitude, duration, rise time, counts, and energy were used to identify the different types of corrosion. The stages of crevice corrosion and SCC induced by constant active load/crevice former were monitored by AE. In the early phase of the tests, some low amplitude AE activity was detected. In the steady-state phase, the AE activity was low, and toward the end of the test, it increased with the increasing amplitude of the impulses. AE allowed a good correlation between AE signals and corrosion damage. Although crevice corrosion and SCC induced AE signals overlapped slightly, a good correlation between them and microscopical characterization and stress-strain data was found. Especially, the activity of AE signals increased in the early and final stages of the SCC experiment under constant active load conditions corresponding to the changes in the measured steady-state creep strain rate of the specimen. The results of the constant active load/crevice former test indicate that a crevice can initiate SCC even in the mild chloride solution at low temperatures. Based on the mechanistic model of SCC, the rate determining step in SCC is thought to be the generation of vacancies by selective dissolution, which is supported by the low activity phase of AE during the steady-state creep strain rate region.

  6. Assessment of elemental composition, microstructure, and hardness of stainless steel endodontic files and reamers.

    PubMed

    Darabara, Myrsini; Bourithis, Lefteris; Zinelis, Spiros; Papadimitriou, George D

    2004-07-01

    The purpose of this study was to determine the elemental composition, microstructure, and hardness of commercially available reamers, K files, and H files. Five instruments of each type from different manufacturers (Antaeos, FKG, Maillefer, Mani, and Micromega) were embedded in epoxy resin along their longitudinal axis. After metallographic grinding and polishing, the specimens were chemically etched and their microstructure investigated under an incident light microscope. The specimens were studied under a scanning electron microscope, and their elemental compositions were determined by energy dispersive X-ray microanalysis. The same surfaces were repolished and X-ray diffraction was performed. The same specimen surface was used for the assessment of the Vickers hardness (HV200) by using a microhardness tester with a 200-g load and 20-s contact time. The hardness results were statistically analyzed with two-way ANOVA and Tukey's test (a = 0.05). All files demonstrated extensively elongated grains parallel to longitudinal file axis because of cold drawing. The elemental composition of Maillefer and Mani reamers, Antaeos K files, and Mani H files were found in the range of AISI 303 SS, whereas all the rest were determined as AISI 304 SS. Two different phases (austenite SSt and martensite SSt) were identified with X-ray diffraction for all files tested. The results of hardness classified reamers in the following decreasing order (HMV200): Micromega = 673 +/- 29, Mani = 662 +/- 24, Maillefer = 601 +/- 34, Antaeos = 586 +/- 18, FKG = 557 +/- 19, and the K files (HV200): FKG = 673 +/- 16, Mani = 647 +/- 19, Maillefer = 603 +/- 41, Antaeos = 566 +/- 21, Micromega = 555 +/- 15, and the H files (HMV200): Mani = 640 +/- 12, FKG = 583 +/- 31, Maillefer = 581 +/- 5, Antaeos = 573 +/- 3, Micromega = 546 +/- 14. Although only two stainless steel alloys were used for the production of endodontic files, the differences in hardness are independent to the alloys used, implying that

  7. Casting Stainless-Steel Models Around Pressure Tubes

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Micol, John R.

    1992-01-01

    Survivability of thin-wall stainless-steel tubing increased to nearly 100 percent. Improves state of art in pressure-model castings and reduces cost associated with machining complete model from stainless-steel blank.

  8. Ultrasonic Spectroscopy of Stainless Steel Sandwich Panels

    NASA Technical Reports Server (NTRS)

    Cosgriff, Laura M.; Lerch, Bradley A.; Hebsur, Mohan G.; Baaklini, George Y.; Ghosn, Louis J.

    2003-01-01

    Enhanced, lightweight material systems, such as 17-4PH stainless steel sandwich panels are being developed for use as fan blades and fan containment material systems for next generation engines. In order to improve the production for these systems, nondestructive evaluation (NDE) techniques, such as ultrasonic spectroscopy, are being utilized to evaluate the brazing quality between the 17-4PH stainless steel face plates and the 17-4PH stainless steel foam core. Based on NDE data, shear tests are performed on sections representing various levels of brazing quality from an initial batch of these sandwich structures. Metallographic characterization of brazing is done to corroborate NDE findings and the observed shear failure mechanisms.

  9. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  10. On the Interface Generated by Hot Isostatic Pressing Compaction Process Between an AISI 304 Container and the Ti6Al4V Powders

    NASA Astrophysics Data System (ADS)

    Scherillo, Fabio; Aprea, Paolo; Astarita, Antonello; Scherillo, Antonella; Testani, Claudio; Squillace, Antonino

    2015-06-01

    In this work, the interface between a Ti6Al4V component made by Hot Isostatic Pressing and the AISI 304 container was studied in detail. The interface is dominated by interdiffusion with evident Kirkendall effect. Different intermetallic phases have been recognized. In particular, on the AISI 304 side of the interface, both χ and σ phases have been identified, whereas on the Ti6Al4V side λ phase (Laves), FeTi, (Fe,Ni)Ti, Ti2Ni, and β-Ti are present.

  11. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  12. Measuring secondary phases in duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Calliari, I.; Brunelli, K.; Dabalà, M.; Ramous, E.

    2009-01-01

    The use of duplex stainless steels is limited by their susceptibility to the formation of dangerous intermetallic phases resulting in detrimental effects on impact toughness and corrosion resistance. This precipitation and the quantitative determinations of the phases have received considerable attention and different precipitation sequences (σ phase, χ phase, and carbides) have been suggested. This study investigates the phase transformation during continuous cooling and isothermal treatments in commercial duplex stainless steel grades and the effects on alloy properties, and compares the most common techniques of analysis.

  13. Embrittlement of austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Vitek, J.M.; Alexander, D.J.

    1995-06-01

    To prevent hot-cracking, austenitic stainless steel welds generally contain a small percent of delta ferrite. Although ferrite has been found to effectively prevent hot-cracking, it can lead to embrittlement of welds when exposed to elevated temperatures. The aging behavior of type-308 stainless steel weld has been examined over a range of temperatures 475--850 C for times up to 10,000 hrs. Upon aging, and depending on the temperature range, the unstable ferrite may undergo a variety of solid state transformations. These phase changes creep-rupture and Charpy impact properties.

  14. Dendritic inhomogeneity of stainless maraging steels

    SciTech Connect

    Krasnikova, S.I.; Drobot, A.V.; Shmelev, A.Y.; Vukelich, S.B.

    1986-03-01

    The authors investigated dendritic inhomogeneity in industrial ingots 630 mm (steel I) in diameter and 500 mm (steel II) in diameter. The variation in the degree of dendritic inhomogeneity was investigated over the height of the ingots and across the sections on an MS-46 microprobe. It was established that the elements can be placed in the following order in accordance with the degree of reduction in the liquation factor: titanium, molybdenum, nickel, chromium, and cobalt. Titanium and molybdenum exhibit forward liquation in both steels, and chromium in steel II. The distribution of nickel and chromium in the steel I ingots and cobalt in the steel II ingots is unconventional. Dendritic inhomogeneity, which must be considered in assigning the heat treatment for finished articles, develops during the crystallization of stainless maraging steels.

  15. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  16. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  17. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  18. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  19. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  20. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  1. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  2. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  3. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  4. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  5. ASTM update for stainless steels II

    SciTech Connect

    Davison, R.M.

    1999-10-01

    Specifiers and users of stainless steel (SS) should be aware that the American Society for Testing and Materials (ASTM) has revised several of its SS specifications. These changes affect grades commonly used in process and other industries. These changes are discussed.

  6. Proof Testing Of Stainless-Steel Bolts

    NASA Technical Reports Server (NTRS)

    Hsieh, Cheng H.; Hendrickson, James A.; Bamford, Robert M.

    1992-01-01

    Report describes study of development of method for nondestructive proof testing of bolts made of A286 stainless steel. Based on concept that the higher load bolt survives, the smaller the largest flaw and, therefore, the longer its fatigue life after test. Calculations and experiments increase confidence in nondestructive proof tests.

  7. Austenitic stainless steels for cryogenic service

    SciTech Connect

    Dalder, E.N.C.; Juhas, M.C.

    1985-09-19

    Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

  8. Materials data handbooks on stainless steels

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1973-01-01

    Two handbooks which summarize latest available data have been published. Two types of stainless steels, alloy A-286 and Type 301, are described. Each handbook is divided into twelve chapters. Scope of information presented includes physical- and mechanical-property data at cryogenic, ambient, and elevated temperatures.

  9. Materials data handbook: Stainless steel type 301

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel type 301 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  10. Fabrication of stainless steel foil utilizing chromized steel strip

    NASA Astrophysics Data System (ADS)

    Loria, Edward A.

    1980-10-01

    Stainless steel foil has properties which are, in many respects, unmatched by alternative thin films. The high strength to weight ratio and resistance to corrosion and oxidation at elevated temperatures are generally advantageous. The aerospace and automotive industries have used Type 430 and 304 foil in turbine engine applications. Foil around 2 mils (5.1 × 10-3 cm) thick has been appropriate for the recuperator or heat exchanger and this product has also been used in honeycomb and truss-core structures. Further, such foil has been employed as a wrap to protect tool steel parts from contamination during heat treating. A large part of the high cost of producing stainless steel foil by rolling is due to the complicated and expensive rolling mill and annealing equipment involved. A method will be described which produces (solid) stainless steel foil from chromized (coated) steel which can be cheaper than the conventional processing stainless steel, such as Type 430, from ingot to foil. Also, the material is more ductile and less work hardenable during processing to foil and consequently intermediate annealing treatments are eliminated and scrap losses minimized.

  11. Finite element based simulation on friction stud welding of metal matrix composites to steel

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Tharmaraj, R.; Velu, P. Shenbaga; Kumar, R.

    2016-05-01

    Friction welding is a solid state joining technique used for joining similar and dissimilar materials with high integrity. This new technique is being successfully applied to the aerospace, automobile, and ship building industries, and is attracting more and more research interest. The quality of Friction Stud Welded joints depends on the frictional heat generated at the interface. Hence, thermal analysis on friction stud welding of stainless steel (AISI 304) and aluminium silicon carbide (AlSiC) combination is carried out in the present work. In this study, numerical simulation is carried out using ANSYS software and the temperature profiles are predicted at various increments of time. The developed numerical model is found to be adequate to predict temperature distribution of friction stud weld aluminium silicon carbide/stainless steel joints.

  12. Fatigue of stainless steel in hydrogen

    NASA Astrophysics Data System (ADS)

    Schuster, G.; Altstetter, C.

    1983-10-01

    The fatigue crack growth rates of two austenitic stainless steel alloys, AISI 301 and 302, were compared in air, argon, and hydrogen environments at atmospheric pressure and room temperature. Under the stresses at the crack tip the austenite in type 301 steel transformed martensitically to a’ to a greater extent than in type 302 steel. The steels were also tested in the cold worked condition under hydrogen or argon. Hydrogen was found to have a deleterious effect on both steels, but the effect was stronger in the unstable than in the stable alloy. Cold work decreased fatigue crack growth rates in argon and hydrogen, but the decrease was less marked in hydrogen than in argon. Metallographic, fractographic, and microhardness surveys in the vicinity of the fatigue crack were used to try to understand the reasons for the observed fatigue behavior.

  13. Tensile-property characterization of thermally aged cast stainless steels.

    SciTech Connect

    Michaud, W. F.; Toben, P. T.; Soppet, W. K.; Chopra, O. K.; Energy Technology

    1994-03-03

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  14. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  15. Laboratory examination of SCC initiation and propagation mechanisms in austenitic stainless steel weldment Type 304 in boiling MgCl{sub 2} solutions at various concentrations: A chemo-physical approach

    SciTech Connect

    Sadek, A.Z.; Reheem Aly, N.A.A.; El-Demerdash, M.F.; El-Sheikh, A.M.

    1999-11-01

    Constant strain rate tests were conducted on welded austenitic AISI 304 (UNS 30400) in boiling MgCl{sub 2} solutions at concentrations stainless steel of 32% and 37% weight respectively. Potentiodynamic anodic polarization tests were carried out on unstressed welded coupons. Open circuit potential measurements on stressed specimens showed that weldments exhibited free corrosion behavior in the active-passive region. Residual ferrite phase in weldments was detected using experimental and analytical methods. The presence of residual delta ferrite in weldments is hypothesized to have been responsible for the formation of microgalvanic cells that lead to the selective dissolution of the ferrite phase in favor of the austenitic matrix. This situation provided suitable nucleation sites for cracking, and its simultaneous occurrence promoted crack propagation. Optical and electron microscopy investigations support this hypothesis and show that weldment interdendritic spaces suffered selective dissolution and that crack propagation followed a preferential path along delta ferrite rich interdendritic arms. It was also revealed by the optical and electron microscopy investigations that crack growth took place by the union of longitudinally aligned interdendritic arms. The results are in agreement with the Parkins model of crack nucleation by simultaneous action of passive film formation, film rupture.

  16. Phase Transformation in Cast Superaustenitic Stainless Steels

    SciTech Connect

    Nathaniel Steven Lee Phillips

    2006-12-12

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  17. Formability of type 304 stainless steel sheet

    SciTech Connect

    Coubrough, G.J.; Matlock, D.K.; VanTyne, C.J.

    1992-09-01

    Punch-stretch tests to determine formability of type 304 stainless steel sheet were conducted using a hemispherical dome test. Sheets of 19.1 mm width and 177.8 mm width were stretched on a 101.6 mm diameter punch at punch rates between 0.042 to 2.12 mm/s with three lubricant systems: a mineral seal oil, thin polytetrafluoroethelyne sheet with mineral seal oil, and silicone rubber with mineral seal oil. The resulting strain distributions were measured and the amount of martensite was determined by magnetic means. Increasing lubricity resulted in more uniform strain distributions while increased punch rates tended to decrease both strain and transformation distributions. High forming limit values were related to the formation of high and uniformly distributed martensite volume fractions during deformation. The results of this study are interpreted with an analysis of the effects of strain and temperature on strain induced martensite formation in metastable austenitic stainless steels.

  18. Formability of type 304 stainless steel sheet

    SciTech Connect

    Coubrough, G.J. . Rocky Flats Plant); Matlock, D.K.; VanTyne, C.J. )

    1992-01-01

    Punch-stretch tests to determine formability of type 304 stainless steel sheet were conducted using a hemispherical dome test. Sheets of 19.1 mm width and 177.8 mm width were stretched on a 101.6 mm diameter punch at punch rates between 0.042 to 2.12 mm/s with three lubricant systems: a mineral seal oil, thin polytetrafluoroethelyne sheet with mineral seal oil, and silicone rubber with mineral seal oil. The resulting strain distributions were measured and the amount of martensite was determined by magnetic means. Increasing lubricity resulted in more uniform strain distributions while increased punch rates tended to decrease both strain and transformation distributions. High forming limit values were related to the formation of high and uniformly distributed martensite volume fractions during deformation. The results of this study are interpreted with an analysis of the effects of strain and temperature on strain induced martensite formation in metastable austenitic stainless steels.

  19. Tritium Depth Profiles in 316 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Torikai, Yuji; Murata, Daiju; Penzhorn, Ralf-Dieter; Akaishi, Kenya; Watanabe, Kuniaki; Matsuyama, Masao

    To investigate the behavior of hydrogen uptake and release by 316 stainless steel (SS316), as-received and finely polished stainless steel specimens were exposed at 573 K to tritium gas diluted with hydrogen. Then tritium concentration in the exposed specimens was measured as a function of depth using a chemical etching method. All the tritium concentration profiles showed a sharp drop in the range of 10 μm from the top surface up to the bulk. The amount of tritium absorbed into the polished specimens was three times larger than that into the as-received specimen. However, the polishing effects disappeared by exposing to the air for a long time.

  20. Instabilities in stabilized austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ayer, Raghavan; Klein, C. F.; Marzinsky, C. N.

    1992-09-01

    The effect of aging on the precipitation of grain boundary phases in three austenitic stainless steels (AISI 347, 347AP, and an experimental steel stabilized with hafnium) was investigated. Aging was performed both on bulk steels as well as on samples which were subjected to a thermal treatment to simulate the coarse grain region of the heat affected zone (HAZ) during welding. Aging of the bulk steels at 866 K for 8000 hours resulted in the precipitation of Cr23C6 carbides, σ, and Fe2Nb phases; the propensity for precipitation was least for the hafnium-stabilized steel. Weld simulation of the HAZ resulted in dissolution of the phases present in the as-received 347 and 347AP steels, leading to grain coarsening. Subsequent aging caused extensive grain boundary Cr23C6 carbides and inhomogeneous matrix precipitation. In addition, steel 347AP formed a precipitate free zone (PFZ) along the grain boundaries. The steel containing hafnium showed the best microstructural stability to aging and welding.

  1. Hydrogen induced plastic deformation of stainless steel

    SciTech Connect

    Gadgil, V.J.; Keim, E.G.; Geijselaers, H.J.M.

    1998-12-31

    Hydrogen can influence the behavior of materials significantly. The effects of hydrogen are specially pronounced in high fugacities of hydrogen which can occur at the surface of steels in contact with certain aqueous environments. In this investigation the effect of high fugacity hydrogen on the surface of stainless steel was investigated using electrochemical cathodic charging. Microhardness was measured on the cross section. Transmission electron microscopy was used to investigate the dislocation substructure just below the surface. Computer simulation using finite element method was carried out to estimate the extent and severity of the deformation. The significance of the results are discussed in relation to the loss of ductility due to hydrogen.

  2. Properties of cryogenically worked metals. [stainless steels

    NASA Technical Reports Server (NTRS)

    Schwartzberg, F. R.; Kiefer, T. F.

    1975-01-01

    A program was conducted to determine whether the mechanical properties of cryogenically worked 17-7PH stainless steel are suitable for service from ambient to cryogenic temperatures. It was determined that the stress corrosion resistance of the cryo-worked material is quite adequate for structural service. The tensile properties and fracture toughness at room temperature were comparable to titanium alloy 6Al-4V. However, at cryogenic temperatures, the properties were not sufficient to recommend consideration for structural service.

  3. Pitting corrosion resistant austenite stainless steel

    DOEpatents

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  4. Softened-Stainless-Steel O-Rings

    NASA Technical Reports Server (NTRS)

    Marquis, G. A.; Waters, William I.

    1993-01-01

    In fabrication of O-ring of new type, tube of 304 stainless steel bent around mandril into circle and welded closed into ring. Ring annealed in furnace to make it soft and highly ductile. In this condition, used as crushable, deformable O-ring seal. O-ring replacements used in variety of atmospheres and temperatures, relatively inexpensive, fabricated with minimum amount of work, amenable to one-of-a-kind production, reusable, and environmentally benign.

  5. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  6. Antimicrobial Cu-bearing stainless steel scaffolds.

    PubMed

    Wang, Qiang; Ren, Ling; Li, Xiaopeng; Zhang, Shuyuan; Sercombe, Timothy B; Yang, Ke

    2016-11-01

    Copper-bearing stainless steel scaffolds with two different structures (Body Centered Cubic and Gyroid labyrinth) at two solid fractions (25% and 40%) were fabricated from both 316L powder and a mixture of 316L and elemental Cu powder using selective laser melting, and relative 316L scaffolds were served as control group. After processing, the antimicrobial testing demonstrated that the 316L-Cu scaffolds presented excellent antimicrobial activity against Escherichia coli and Staphylococcus aureus, and the cell viability assay indicated that there was no cytotoxic effect of 316L-Cu scaffolds on rat marrow mesenchymal stem cells. As such, these have the potential to reduce implant-associated infections. The Cu was also found to homogeneously distribute within the microstructure by scanning electronic microcopy. The addition of Cu would not significantly affect its strength and stiffness compared to 316L scaffold, and the stiffness of all the scaffolds (3-20GPa) is similar to that of bone and much less than that of bulk stainless steel. Consequently, fabrication of such low stiffness porous structures, especially coupled with the addition of antimicrobial Cu, may provide a new direction for medical stainless steels. PMID:27524049

  7. SRS stainless steel beneficial reuse program

    SciTech Connect

    Boettinger, W.L.

    1997-02-01

    The US Department of Energy`s (DOE) Savannah River Site (SRS) has thousands of tons of stainless steel radioactive scrap metal (RSNI). Much of the metal is volumetrically contaminated. There is no {open_quotes}de minimis{close_quotes} free release level for volumetric material, and therefore no way to recycle the metal into the normal commercial market. If declared waste, the metal would qualify as low level radioactive waste (LLW) and ultimately be dispositioned through shallow land buried at a cost of millions of dollars. The metal however could be recycled in a {open_quotes}controlled release{close_quote} manner, in the form of containers to hold other types of radioactive waste. This form of recycle is generally referred to as {open_quotes}Beneficial Reuse{close_quotes}. Beneficial reuse reduces the amount of disposal space needed and reduces the need for virgin containers which would themselves become contaminated. Stainless steel is particularly suited for long term storage because of its resistance to corrosion. To assess the practicality of stainless steel RSM recycle the SRS Benficial Reuse Program began a demonstration in 1994, funded by the DOE Office of Science and Technology. This paper discusses the experiences gained in this program.

  8. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  9. Decontaminating and Melt Recycling Tritium Contaminated Stainless Steel

    SciTech Connect

    Clark, E.A.

    1995-04-03

    The Westinghouse Savannah River Company, Idaho National Engineering Laboratory, and several university and industrial partners are evaluating recycling radioactively contaminated stainless steel. The goal of this program is to recycle contaminated stainless steel scrap from US Department of Energy national defense facilities. There is a large quantity of stainless steel at the DOE Savannah River Site from retired heavy water moderated Nuclear material production reactors (for example heat exchangers and process water piping), that will be used in pilot studies of potential recycle processes. These parts are contaminated by fission products, activated species, and tritium generated by neutron irradiation of the primary reactor coolant, which is heavy (deuterated) water. This report reviews current understanding of tritium contamination of stainless steel and previous studies of decontaminating tritium exposed stainless steel. It also outlines stainless steel refining methods, and proposes recommendations based on this review.

  10. Amorphous stainless steel coatings prepared by reactive magnetron-sputtering from austenitic stainless steel targets

    NASA Astrophysics Data System (ADS)

    Cusenza, Salvatore; Schaaf, Peter

    2009-01-01

    Stainless steel films were reactively magnetron sputtered in argon/methane gas flow onto oxidized silicon wafers using austenitic stainless-steel targets. The deposited films of about 200 nm thickness were characterized by conversion electron Mössbauer spectroscopy, magneto-optical Kerr-effect, X-ray diffraction, scanning electron microscopy, Rutherford backscattering spectrometry, atomic force microscopy, corrosion resistance tests, and Raman spectroscopy. These complementary methods were used for a detailed examination of the carburization effects in the sputtered stainless-steel films. The formation of an amorphous and soft ferromagnetic phase in a wide range of the processing parameters was found. Further, the influence of the substrate temperature and of post vacuum-annealing were examined to achieve a comprehensive understanding of the carburization process and phase formation.

  11. Weldment for austenitic stainless steel and method

    DOEpatents

    Bagnall, Christopher; McBride, Marvin A.

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  12. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    NASA Technical Reports Server (NTRS)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  13. Stainless Steel Leaches Nickel and Chromium into Foods During Cooking

    PubMed Central

    Kamerud, Kristin L.; Hobbie, Kevin A.; Anderson, Kim A.

    2014-01-01

    Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan; cooking times of 2 to 20 hours, ten consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After six hours of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34 fold and Cr increased approximately 35 fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, though significant metal contributions to foods were still observed. The tenth cooking cycle, resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage. PMID:23984718

  14. 3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES THAT INTRODUCED SMOKE INTO UNIT; FLOOR IS UNPAINTED STEEL - Rath Packing Company, Smokehouse-Hog Chilling Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  15. Nanostructured nickel-free austenitic stainless steel/hydroxyapatite composites.

    PubMed

    Tulinski, Maciej; Jurczyk, Mieczyslaw

    2012-11-01

    In this work Ni-free austenitic stainless steels with nanostructure and their nanocomposites with hydroxyapatite are presented and characterized by means of X-ray diffraction and optical profiling. The samples were synthesized by mechanical alloying, heat treatment and nitriding of elemental microcrystalline powders with addition of hydroxyapatite (HA). In our work we wanted to introduce into stainless steel hydroxyapatite ceramics that have been intensively studied for bone repair and replacement applications. Such applications were chosen because of their high biocompatibility and ability to bond to bone. Since nickel-free austenitic stainless steels seem to have better mechanical properties, corrosion resistance and biocompatibility compared to 316L stainless steels, it is possible that composite made of this steel and HA could improve properties, as well. Mechanical alloying and nitriding are very effective technologies to improve the corrosion resistance of stainless steel. Similar process in case of nanocomposites of stainless steel with hydroxyapatite helps achieve even better mechanical properties and corrosion resistance. Hence nanocrystalline nickel-free stainless steels and nickel-free stainless steel/hydroxyapatite nanocomposites could be promising bionanomaterials for use as a hard tissue replacement implants, e.g., orthopedic implants. In such application, the surface roughness and more specifically the surface topography influences the proliferation of cells (e.g., osteoblasts). PMID:23421285

  16. Gas Atomization of Stainless Steel - Slow Motion

    SciTech Connect

    2011-01-01

    Stainless steel liquid atomized by supersonic argon gas into a spray of droplets at ~1800ºC. Atomization of metal requires high pressure gas and specialized chambers for cooling and collecting the powders without contamination. The critical step for morphological control is the impingement of the gas on the melt stream. The video is a black and white high speed video of a liquid metal stream being atomized by high pressure gas. This material was atomized at the Ames Laboratory's Materials Preparation Center http://www.mpc.ameslab.gov

  17. Characterization of silane layers on modified stainless steel surfaces and related stainless steel-plastic hybrids

    NASA Astrophysics Data System (ADS)

    Honkanen, Mari; Hoikkanen, Maija; Vippola, Minnamari; Vuorinen, Jyrki; Lepistö, Toivo; Jussila, Petri; Ali-Löytty, Harri; Lampimäki, Markus; Valden, Mika

    2011-09-01

    The aim of this work was to characterize silane layers on the modified stainless steel surfaces and relate it to the adhesion in the injection-molded thermoplastic urethane-stainless steel hybrids. The silane layers were characterized with scanning electron microscope and transmission electron microscope, allowing the direct quantization of silane layer thickness and its variation. The surface topographies were characterized with atomic force microscope and chemical analyses were performed with X-ray photoelectron spectroscopy. The mechanical strength of the respective stainless steel-thermoplastic urethane hybrids was determined by peel test. Polishing and oxidation treatment of the steel surface improved the silane layer uniformity compared to the industrially pickled surface and increased the adhesion strength of the hybrids, resulting mainly cohesive failure in TPU. XPS analysis indicated that the improved silane bonding to the modified steel surface was due to clean Fe 2O 3-type surface oxide and stronger interaction with TPU was due to more amino species on the silane layer surface compared to the cleaned, industrially pickled surface. Silane layer thickness affected failure type of the hybrids, with a thick silane layer the hybrids failed mainly in the silane layer and with a thinner layer cohesively in plastic.

  18. 78 FR 21417 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-10

    ..., Washington, DC, and by publishing the notice in the Federal Register on October 22, 2012 (77 FR 64545). The... COMMISSION Drawn Stainless Steel Sinks From China Determinations On the basis of the record \\1\\ developed in... drawn stainless steel sinks from China, provided for in subheading 7324.10.00 of the Harmonized...

  19. 77 FR 23752 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-20

    ... the notice in the Federal Register of March 7, 2012 (77 FR 13631). The conference was held in... COMMISSION Drawn Stainless Steel Sinks From China Determinations On the basis of the record \\1\\ developed in... (April 2012), entitled Drawn Stainless Steel Sinks from China: Investigation Nos. 701-TA-489 and...

  20. New Method For Joining Stainless Steel to Titanium

    NASA Technical Reports Server (NTRS)

    Emanuel, W. H.

    1982-01-01

    In new process, edge of stainless-steel sheet is perforated, and joined to titanium by resistance seam welding. Titanium flows into perforations, forming a strong interlocking joint. Process creates a quasi-metallurgical bond between the thin sheets of stainless steel and titanium.

  1. 6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL FABRICATION. STAINLESS STEEL WAS MACHINED IN SIDE A OF THE BUILDING, BEGINNING IN 1957. (4/24/78) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  2. THE CLEANING OF 303 STAINLESS STEEL

    SciTech Connect

    Shen, T H

    2004-04-20

    The sulfur found on the surfaces of stainless steel 303 (SS303) after nitric acid passivation originated from the MnS inclusions in the steel. The nitric acid attacked and dissolved these MnS inclusions, and redeposited micron-sized elemental sulfur particles back to the surface. To develop an alternative passivation procedure for SS303, citric and phosphoric acids have been evaluated. The experimental results show neither acid causes a significant amount of sulfur deposit. Thus, these two acids can be used as alternatives to nitric acid passivation for NIF applications. For SS303 previously passivated by nitric acid, NaOH soak can be used as a remedial cleaning process to effectively remove the sulfur deposits.

  3. Citric Acid Passivation of Stainless Steel

    NASA Technical Reports Server (NTRS)

    Yasensky, David; Reali, John; Larson, Chris; Carl, Chad

    2009-01-01

    Passivation is a process for cleaning and providing corrosion protection for stainless steel. Currently, on Kennedy Space Center (KSC), only parts passivated with nitric acid are acceptable for use. KSC disposes of approximately 125gal of concentrated nitric acid per year, and receives many parts from vendors who must also dispose of used nitric acid. Unfortunately, nitric acid presents health and environmental hazards. As a result, several recent industry studies have examined citric acid as an alternative. Implementing a citric acid-based passivation procedure would improve the health and environmental safety aspects of passivation process. However although there is a lack of published studies that conclusively prove citric acid is a technically sound passivation agent. In 2007, NASA's KSC Materials Advisory Working Group requested the evaluation of citric acid in place of nitric acid for passivation of parts at KSC. United Space Alliance Materials & Processes engineers have developed a three-phase test plan to evaluate citric acid as an alternative to nitric acid on three stainless steels commonly used at KSC: UNS S30400, S41000, and S17400. Phases 1 and 2 will produce an optimized citric acid treatment based on results from atmospheric exposure at NASA's Beach Corrosion Facility. Phase 3 will compare the optimized solution(s) with nitric acid treatments. If the results indicate that citric acid passivates as well or better than nitric acid, NASA intends to approve this method for parts used at the Kennedy Space Center.

  4. Embrittlement of austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Vitek, J.M.

    1997-12-31

    The microstructure of type-308 austenitic stainless steel weld metal containing {gamma} and {delta} and ferrite is shown. Typical composition of the weld metal is Cr-20.2, Ni-9.4, Mn-1.7, Si-0.5, C-0.05, N-0.06 and balance Fe (in wt %). Exposure of austenitic stainless steel welds to elevated temperatures can lead to extensive changes in the microstructural features of the weld metal. On exposure to elevated temperatures over a long period of time, a continuous network of M{sub 23}C{sub 6} carbide forms at the austenite/ferrite interface. Upon aging at temperatures between 550--850 C, ferrite in the weld has been found to be unstable and transforms to sigma phase. These changes have been found to influence mechanical behavior of the weld metal, in particular the creep-rupture properties. For aging temperatures below 550 C the ferrite decomposes spinodally into {alpha} and {alpha}{prime} phases. In addition, precipitation of G-phase occurs within the decomposed ferrite. These transformations at temperatures below 550 C lead to embrittlement of the weld metal as revealed by the Charpy impact properties.

  5. Antibacterial polyelectrolyte micelles for coating stainless steel.

    PubMed

    Falentin-Daudré, Céline; Faure, Emilie; Svaldo-Lanero, Tiziana; Farina, Fabrice; Jérôme, Christine; Van De Weerdt, Cécile; Martial, Joseph; Duwez, Anne-Sophie; Detrembleur, Christophe

    2012-05-01

    In this study, we report on the original synthesis and characterization of novel antimicrobial coatings for stainless steel by alternating the deposition of aqueous solutions of positively charged polyelectrolyte micelles doped with silver-based nanoparticles with a polyanion. The micelles are formed by electrostatic interaction between two oppositely charged polymers: a polycation bearing 3,4-dihydroxyphenylalanine units (DOPA, a major component of natural adhesives) and a polyanion (poly(styrene sulfonate), PSS) without using any block copolymer. DOPA units are exploited for their well-known ability to anchor to stainless steel and to form and stabilize biocidal silver nanoparticles (Ag(0)). The chlorine counteranion of the polycation forms and stabilizes biocidal silver chloride nanoparticles (AgCl). We demonstrate that two layers of micelles (alternated by PSS) doped with silver particles are enough to impart to the surface strong antibacterial activity against gram-negative E. coli. Moreover, micelles that are reservoirs of biocidal Ag(+) can be easily reactivated after depletion. This novel water-based approach is convenient, simple, and attractive for industrial applications. PMID:22506542

  6. Cast alumina forming austenitic stainless steels

    DOEpatents

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  7. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  8. In vivo behavior of a high performance duplex stainless steel.

    PubMed

    Cigada, A; De Santis, G; Gatti, A M; Roos, A; Zaffe, D

    1993-01-01

    An in vivo investigation of a new high molybdenum and nitrogen duplex stainless steel (25Cr--7Ni--4Mo--0.3N) has been performed. Cylindrical pins and specially developed devices, to test in static conditions the in vivo localized corrosion resistance, made of this new duplex steel and of a common austenitic stainless steel were implanted in rabbit's femurs for 6 and 12 months. After sacrifice, SEM observations and EDS microanalyses to detect metallic ion release were carried out on the femur sections surrounding the pins. Morphologic observations with stereoscope and SEM were performed on the metallic surfaces of the special devices in order to detect the presence of localized corrosion. Both ion release and localized corrosion were observed for the specimens made of austenitic stainless steel, but not for those made of 25Cr--7Ni--4Mo--0.3N duplex stainless steel. PMID:10148344

  9. Utility chromium stainless steels in the transportation industry

    SciTech Connect

    Northart, J.F.

    1998-12-31

    The advantages of stainless steel in the Transportation Industry have been well documented over the last two decades. Benefits have been based on fractional maintenance costs, improved operational efficiency, and favorable life cycle cost. The bus and coach industry, as well as rail and trucking industry applications have all exhibited excellent histories utilizing stainless steels. The introduction of the new generation utility ferrilic stainless steels (11%--12% Chromium, or Cr 12) has led to a new and major benefit, which is driving the use of stainless steels in the transportation industry to new heights. Application of these corrosion resistant, utility steels in coal hopper cars, bus underframes, truck bodies and chassis, and even some European car chassis, has reshaped the thinking of those interested in excellent life cycle costing.

  10. A mortality study among mild steel and stainless steel welders.

    PubMed Central

    Moulin, J J; Wild, P; Haguenoer, J M; Faucon, D; De Gaudemaris, R; Mur, J M; Mereau, M; Gary, Y; Toamain, J P; Birembaut, Y

    1993-01-01

    A mortality study was carried out in conjunction with the European mortality study among welders coordinated by the International Agency for Research on Cancer (IARC). The study was aimed at assessing risks for lung cancer in relation to exposure to asbestos, welding fumes containing chromium and nickel, and tobacco smoke. The study included a cohort of 2721 welders and an internal comparison group of 6683 manual workers employed in 13 factories in France. The mortality of the two cohorts was studied from 1975 to 1988 by the historical prospective method. Job histories of welders were traced including welding processes used, metals welded, and proportion of worktime spent in welding. Data on smoking habits were collected from medical records. The observed number of deaths were compared with those expected (standardised mortality ratio (SMR)) based on national rates with adjustments for age, sex, and calendar time. The smoking habits of 87% of the whole study population were known. The distribution of welders and controls according to smoking was not statistically different. The overall mortality was slightly higher for welders (SMR = 1.02, 95% confidence interval (95% CI) 0.89-1.18) than for controls (SMR = 0.91, 95% CI 0.84-0.99). For lung cancer, the SMR was 1.24 (95% CI 0.75-1.94) for welders, whereas the corresponding value was lower for controls (SMR = 0.94, 95% CI 0.68-1.26). The SMR for lung cancer was 1.59 among non-shipyard mild steel welders (95% CI 0.73-3.02). This contrasted with the results for all stainless steel welders (SMR = 0.92, 95% CI 0.19-2.69), and for stainless steel welders predominantly exposed to chromium VI (SMR = 1.03, 95% CI 0.12-3.71). Moreover, SMRs for lung cancer for mild steel welders tended to increase with duration of exposure and time since first exposure, leading to significant excesses for duration > or = 20 years and latency > or = 20 years. Such a pattern was not found for stainless steel welders. PMID:8457490

  11. Stainless Steel Round Robin Test: Centrifugally cast stainless steel screening phase

    SciTech Connect

    Bates, D.J.; Doctor, S.R.; Heasler, P.G.; Burck, E.

    1987-10-01

    This report presents the results of the Centrifugally Cast Stainless Steel Round Robin Test (CCSSRRT). The CCSSRRT is the first phase of an effort to investigate and improve the capability and reliability of NDE inspections of light water reactor piping systems. This phase was a screening test to identify the most promising procedures presently available for CCSS. The next phase will be an in-depth program to evaluate the capability and reliability of inservice inspections (ISI) for piping. In the CCSSRRT, 15 centrifugally cast stainless steel pipe sections containing welds and laboratory-grown thermal fatigue cracks in both columnar and equiaxed base material were used. These pipe specimens were inspected by a total of 18 teams from Europe and the United States using a variety of NDE techniques, mostly ultrasonic (UT). The inspections were carried out at the team's facilities and included inspections from both sides of the weld and inspections restricted to one side of the weld. The results of the CCSSRRT make it apparent that a more detailed study on the capability and reliability of procedures to inspect stainless steel materials is needed to better understand the specific material and flaw properties and how they affect the outcome of an inspection.

  12. Automatic welding of stainless steel tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  13. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  14. Magnetic characterisation of duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Mészáros, I.

    2006-02-01

    Heat treatment-induced microstructural processes were studied by different non-destructive magnetic and mechanical material testing methods in the present work. A commercial SAF 2507 type superduplex stainless steel was investigated. This alloy contains about 40% metastable ferrite which can decompose to a sigma phase and secondary austenite due to heat treatment. All the mechanical, corrosion resistance and magnetic properties are strongly influenced by this microstructural changes. This study had two aims: to understand better the kinetics of the ferrite decomposition process and to study the application possibilities of the applied magnetic measurements. This paper presents an application possibility of the nonlinear harmonics analysis measurement and demonstrates the possibility to find a quantitative correlation between measured harmonics and mechanical properties obtained from destructive tests.

  15. Wear evaluation of high interstitial stainless steel

    SciTech Connect

    Rawers, J.C.; Tylczak, J.H.

    2008-07-01

    A new series of high nitrogen-carbon manganese stainless steel alloys are studied for their wear resistance. High nitrogen and carbon concentrations were obtained by melting elemental iron-chromium-manganese (several with minor alloy additions of nickel, silicon, and molybdenum) in a nitrogen atmosphere and adding elemental graphite. The improvement in material properties (hardness and strength) with increasing nitrogen and carbon interstitial concentration was consistent with previously reported improvements in similar material properties alloyed with nitrogen only. Wear tests included: scratch, pin-on-disk, sand-rubber-wheel, impeller, and jet erosion. Additions of interstitial nitrogen and carbon as well as interstitial nitrogen and carbide precipitates were found to greatly improve material properties. In general, with increasing nitrogen and carbon concentrations, strength, hardness, and wear resistance increased.

  16. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  17. Automatic Welding of Stainless Steel Tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    To determine if the use of automatic welding would allow reduction of the radiographic inspection requirement, and thereby reduce fabrication costs, a series of welding tests were performed. In these tests an automatic welder was used on stainless steel tubing of 1/2, 3/4, and 1/2 inch diameter size. The optimum parameters were investigated to determine how much variation from optimum in machine settings could be tolerate and still result in a good quality weld. The process variables studied were the welding amperes, the revolutions per minute as a function of the circumferential weld travel speed, and the shielding gas flow. The investigation showed that the close control of process variables in conjunction with a thorough visual inspection of welds can be relied upon as an acceptable quality assurance procedure, thus permitting the radiographic inspection to be reduced by a large percentage when using the automatic process.

  18. MOCVD deposition of YSZ on stainless steels

    NASA Astrophysics Data System (ADS)

    Chevalier, S.; Kilo, M.; Borchardt, G.; Larpin, J. P.

    2003-01-01

    Yttria stabilized zirconia was deposited on stainless steel using the metal-organic chemical vapor deposition (MOCVD) technique, from β-diketonate precursors. The variation of the evaporation temperatures of yttrium and zirconium precursor allowed to control the level of Y within the film. Over the temperature range 125-150 °C, the Y content increased from 2.5 to 17.6 at.%. X-ray diffraction (XRD) analyses evidenced tetragonal phase of zirconia when the Y content was below 8 at.%, and cubic phase for higher concentration. Sputtered neutral mass spectrometry (SNMS) profiles confirmed that the control and stability of Y precursor temperature were of major importance to guarantee the homogeneity of the deposited films.

  19. Hydrogen vibrations in austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Danilkin, S. A.; Delafosse, D.; Fuess, H.; Gavriljuk, V. G.; Ivanov, A.; Magnin, T.; Wipf, H.

    The vibrational modes of hydrogen in fcc Fe-25Cr-20Ni stainless steel with a hydrogen content of 0.33at.% were studied by neutron spectroscopy. Hydrogen doping was performed at 810K in a hydrogen-gas atmosphere of 190bar. Neutron spectra were taken at 2K and 77K with the spectrometer IN1-BeF (ILL, Grenoble). The spectra show the fundamental hydrogen vibration at 130 meV and the second harmonics at 260 meV. The frequencies are higher than in other fcc hydrides. In spite of the cubic symmetry of the octahedral hydrogen positions and the low hydrogen content, the inelastic hydrogen peak has a relatively large width and an asymmetric shape.

  20. Materials compatibility of hydride storage materials with austenitic stainless steels

    SciTech Connect

    Clark, E.A.

    1992-09-21

    This task evaluated the materials compatibility of LaNi[sub 5-x]Al[sub x] (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  1. Materials compatibility of hydride storage materials with austenitic stainless steels

    SciTech Connect

    Clark, E.A.

    1992-09-21

    This task evaluated the materials compatibility of LaNi{sub 5-x}Al{sub x} (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  2. Materials compatibility of hydride storage materials with austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Clark, E. A.

    1992-09-01

    This task evaluated the materials compatibility of LaNi(5-x)Al(x) (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  3. A preliminary ferritic-martensitic stainless steel constitution diagram

    SciTech Connect

    Balmforth, M.C.; Lippold, J.C.

    1998-01-01

    This paper describes preliminary research to develop a constitution diagram that will more accurately predict the microstructure of ferritic and martensitic stainless steel weld deposits. A button melting technique was used to produce a wide range of compositions using mixtures of conventional ferritic and martensitic stainless steels, including types 403, 409, 410, 430, 439 and 444. These samples were prepared metallographically, and the vol-% ferrite and martensite was determined quantitatively. In addition, the hardness and ferrite number (FN) were measured. Using this data, a preliminary constitution diagram is proposed that provides a more accurate method for predicting the microstructures of arc welds in ferritic and martensitic stainless steels.

  4. Stainless steel-zirconium alloy waste forms

    SciTech Connect

    McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

    1996-07-01

    An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ``noble`` nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation.

  5. Stainless steel anodes for alkaline water electrolysis and methods of making

    DOEpatents

    Soloveichik, Grigorii Lev

    2014-01-21

    The corrosion resistance of stainless steel anodes for use in alkaline water electrolysis was increased by immersion of the stainless steel anode into a caustic solution prior to electrolysis. Also disclosed herein are electrolyzers employing the so-treated stainless steel anodes. The pre-treatment process provides a stainless steel anode that has a higher corrosion resistance than an untreated stainless steel anode of the same composition.

  6. Bacterial adhesion on ion-implanted stainless steel surfaces

    NASA Astrophysics Data System (ADS)

    Zhao, Q.; Liu, Y.; Wang, C.; Wang, S.; Peng, N.; Jeynes, C.

    2007-08-01

    Stainless steel disks were implanted with N +, O + and SiF 3+, respectively at the Surrey Ion Beam Centre. The surface properties of the implanted surfaces were analyzed, including surface chemical composition, surface topography, surface roughness and surface free energy. Bacterial adhesion of Pseudomonas aeruginosa, Staphylococcus epidermidis and Staphylococcus aureus, which frequently cause medical device-associated infections was evaluated under static condition and laminar flow condition. The effect of contact time, growth media and surface properties of the ion-implanted steels on bacterial adhesion was investigated. The experimental results showed that SiF 3+-implanted stainless steel performed much better than N +-implanted steel, O +-implanted steel and untreated stainless steel control on reducing bacterial attachment under identical experimental conditions.

  7. Phase transformations in cast duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Kim, Yoon-Jun

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as sigma (sigma) and chi (chi) can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (sigma + chi) formation were analyzed using the Johnson-Mehl-Avrami (JMA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities, a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, a was stabilized with increasing Cr addition and chi by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  8. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  9. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  10. Ultrasonics permits brazing complex stainless steel assembly without flux

    NASA Technical Reports Server (NTRS)

    Baker, W. H.

    1967-01-01

    Ultrasonic vibration of an assembly of stainless steel instrumentation tubes ensures brazing without flux. Vibration with an ultrasonic transducer permits the brazing material to flow down each tube in contact with a seal plug installed in a pressure vessel wall.

  11. Stainless-steel elbows formed by spin forging

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Large seamless austenitic stainless steel elbows are fabricated by spin forging /rotary shear forming/. A specially designed spin forging tool for mounting on a hydrospin machine has been built for this purpose.

  12. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  13. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  14. Cavitation erosion of duplex and super duplex stainless steels

    SciTech Connect

    Kwok, C.T.; Man, H.C.; Cheng, F.T.

    1998-10-05

    Owing to their excellent corrosion resistance, stainless steels are widely used both in the marine, urban water, chemical and food industries. In addition to the corrosive environment, high fluid flow speeds are always encountered for components used in these industries. The cavitation characteristics of S30400 and S31600 austenitic stainless steels and duplex stainless steels were studied in detail by a number of authors. It was generally agreed that S30400 has higher cavitation erosion resistance than that of S31600 due to higher tendency of strain induced martensitic transformation under high impulse of stress. A considerable number of results on stress corrosion cracking characteristics of SDSS and duplex stainless steels have been published but data concerning their cavitation erosion property are extremely rare.

  15. Stress-Corrosion Cracking in Martensitic PH Stainless Steels

    NASA Technical Reports Server (NTRS)

    Humphries, T.; Nelson, E.

    1984-01-01

    Precipitation-hardening alloys evaluated in marine environment tests. Report describes marine-environment stress-corrosion cracking (SCC) tests of three martensitic precipitation hardening (PH) stainless-steel alloys.

  16. 27. STAINLESS STEEL FERMENTING CASKS MADE BY ZERO MANG OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. STAINLESS STEEL FERMENTING CASKS MADE BY ZERO MANG OF WASHINGTON, MISSOURI. VIEW LOOKING NORTH TOWARD VAULT OF THE TWELVE APOSTLES - Stone Hill Winery, 401 West Twelfth Street, Hermann, Gasconade County, MO

  17. Nafion coated stainless steel for anti-biofilm application.

    PubMed

    Zhong, Li Juan; Pang, Li Qing; Che, Li Ming; Wu, Xue E; Chen, Xiao Dong

    2013-11-01

    Biofilms can adhere to most surfaces and have caused a wide range of problems in various industrial processes as well as daily life activities. In this work, the anti-biofilm ability of Nafion-coated stainless steel surface was investigated and our results showed that stainless steel discs coated with 1% Nafion can significantly reduce E. coli adhesion. Nafion has a large amount of negatively charged sulphonate groups, and the findings of this study suggest that the negative surface charge can greatly reduce bacterial adhesion through increasing the electrostatic repulsion between negatively charged bacterial cells and Nafion coated stainless steel surface. The roughness of coated and uncoated stainless steel discs made no significant differences while the hydrophobic of the discs increased after coated with Nafion. PMID:23831592

  18. Hafnium stainless steel absorber rod for control rod

    SciTech Connect

    Charnley, J.E.; Cearley, J.E.; Dixon, R.C.; Izzo, K.R.; Aiello, L.L.

    1989-08-01

    This patent describes an improvement in a control rod having a stainless steel body for enclosing a neutron absorbing poison, the control rod having movement along an axial direction for insertion into and out of a nuclear reactor for controlling a nuclear reaction. The improvement comprising: a piece of hafnium; a piece of stainless steel joined to the hafnium by a thin diffusion interface created by friction welding. The hafnium and the stainless steel oriented serially in the axial direction with the thin diffusion interface disposed normal to the axial direction of the control rod movement; means for confining the hafnium to movement along the axial direction with the control rod; and means for attaching the piece of stainless steel to the remaining portion of the control rod to load the weld therebetween under compression or tension during the control rod movement. Whereby the thin diffusion interface is loaded in tension or compression only upon dynamic movement of the control rod.

  19. Compressive Strength of Stainless-Steel Sandwiches at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Mathauser, Eldon E.; Pride, Richard A.

    1959-01-01

    Experimental results are presented from crippling tests of stainless-steel sandwich specimens in the temperature range from 80 F to 1,200 F. The specimens included resistance-welded 17-7 PH stainless-steel sandwiches with single-corrugated cores, type 301 stainless-steel sandwiches with double-corrugated cores, and brazed 17-7 PH stainless-steel sandwiches with honeycomb cores. The experimental strengths are compared with predicted buckling and crippling strengths. The crippling strengths were predicted from the calculated maximum strength of the individual plate elements of the sandwiches and from a correlation procedure which gives the elevated-temperature crippling strength when the experimental room-temperature crippling strengths are known. Photographs of some of the tested specimens are included to show the modes of failure.

  20. Eddy sensors for small diameter stainless steel tubes.

    SciTech Connect

    Skinner, Jack L.; Morales, Alfredo Martin; Grant, J. Brian; Korellis, Henry James; LaFord, Marianne Elizabeth; Van Blarigan, Benjamin; Andersen, Lisa E.

    2011-08-01

    The goal of this project was to develop non-destructive, minimally disruptive eddy sensors to inspect small diameter stainless steel metal tubes. Modifications to Sandia's Emphasis/EIGER code allowed for the modeling of eddy current bobbin sensors near or around 1/8-inch outer diameter stainless steel tubing. Modeling results indicated that an eddy sensor based on a single axial coil could effectively detect changes in the inner diameter of a stainless steel tubing. Based on the modeling results, sensor coils capable of detecting small changes in the inner diameter of a stainless steel tube were designed, built and tested. The observed sensor response agreed with the results of the modeling and with eddy sensor theory. A separate limited distribution SAND report is being issued demonstrating the application of this sensor.

  1. 77 FR 64545 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ... respect to electronic filing have been amended. The amendments took effect on November 7, 2011. See 76 FR... COMMISSION Drawn Stainless Steel Sinks From China Scheduling of the final phase of countervailing duty and... retarded, by reason of subsidized and less-than-fair-value imports from China of drawn stainless...

  2. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOEpatents

    Mott, Gerry; Attaar, Mustan; Rishel, Rick D.

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  3. Probing the duplex stainless steel phases via magnetic force microscopy

    NASA Astrophysics Data System (ADS)

    Gheno, S. M.; Santos, F. S.; Kuri, S. E.

    2008-03-01

    Duplex stainless steels are austenitic-ferritic alloys used in many applications, thanks to their excellent mechanical properties and high corrosion resistance. In this work, chemical analyses, x-ray diffraction, and magnetic force microscopy (MFM) were employed to characterize the solution annealed and aged duplex stainless steel. The samples exhibited no changes in lattice parameters and the MFM technique proved successful in clearly imaging the magnetic domain structure of the ferrite phase.

  4. Procedure for flaw detection in cast stainless steel

    DOEpatents

    Kupperman, David S.

    1988-01-01

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  5. Solidification behavior of austenitic stainless steel filler metals

    SciTech Connect

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + ..gamma.. ..-->.. ..gamma.. + delta, and for type 310 stainless steel filler metal, L ..-->.. L + ..gamma.. ..-->.. ..gamma... In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions.

  6. X-ray attenuation properties of stainless steel (u)

    SciTech Connect

    Wang, Lily L; Berry, Phillip C

    2009-01-01

    Stainless steel vessels are used to enclose solid materials for studying x-ray radiolysis that involves gas release from the materials. Commercially available stainless steel components are easily adapted to form a static or a dynamic condition to monitor the gas evolved from the solid materials during and after the x-ray irradiation. Experimental data published on the x-ray attenuation properties of stainless steel, however, are very scarce, especially over a wide range of x-ray energies. The objective of this work was to obtain experimental data that will be used to determine how a poly-energetic x-ray beam is attenuated by the stainless steel container wall. The data will also be used in conjunction with MCNP (Monte Carlos Nuclear Particle) modeling to develop an accurate method for determining energy absorbed in known solid samples contained in stainless steel vessels. In this study, experiments to measure the attenuation properties of stainless steel were performed for a range of bremsstrahlung x-ray beams with a maximum energy ranging from 150 keV to 10 MeV. Bremsstrahlung x-ray beams of these energies are commonly used in radiography of engineering and weapon components. The weapon surveillance community has a great interest in understanding how the x-rays in radiography affect short-term and long-term properties of weapon materials.

  7. Fabrication of stainless steel clad tubing. [gas pressure bonding

    NASA Technical Reports Server (NTRS)

    Kovach, C. W.

    1978-01-01

    The feasibility of producing stainless steel clad carbon steel tubing by a gas pressure bonding process was evaluated. Such a tube product could provide substantial chromium savings over monolithic stainless tubing in the event of a serious chromium shortage. The process consists of the initial assembly of three component tubesets from conventionally produced tubing, the formation of a strong metallurgical bond between the three components by gas pressure bonding, and conventional cold draw and anneal processing to final size. The quality of the tubes produced was excellent from the standpoint of bond strength, mechanical, and forming properties. The only significant quality problem encountered was carburization of the stainless clad by the carbon steel core which can be overcome by further refinement through at least three different approaches. The estimated cost of clad tubing produced by this process is greater than that for monolithic stainless tubing, but not so high as to make the process impractical as a chromium conservation method.

  8. Austenitic stainless steel for high temperature applications

    DOEpatents

    Johnson, Gerald D.; Powell, Roger W.

    1985-01-01

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; 0.01-0.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; 0.03 maximum, As; 0.01 maximum, O; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P+wt. % B+wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  9. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  10. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect

    DeHoff, R.; Glasgow, C.

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  11. Weldability of neutron irradiated austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Asano, Kyoichi; Nishimura, Seiji; Saito, Yoshiaki; Sakamoto, Hiroshi; Yamada, Yuji; Kato, Takahiko; Hashimoto, Tsuneyuki

    1999-01-01

    Degradation of weldability in neutron irradiated austenitic stainless steel is an important issue to be addressed in the planning of proactive maintenance of light water reactor core internals. In this work, samples selected from reactor internal components which had been irradiated to fluence from 8.5 × 10 22 to 1.4 × 10 26 n/m 2 ( E > 1 MeV) corresponding to helium content from 0.11 to 103 appm, respectively, were subjected to tungsten inert gas arc (TIG) welding with heat input ranged 0.6-16 kJ/cm. The weld defects were characterized by penetrant test and cross-sectional metallography. The integrity of the weld was better when there were less helium and at lower heat input. Tensile properties of weld joint containing 0.6 appm of helium fulfilled the requirement for unirradiated base metal. Repeated thermal cycles were found to be very hazardous. The results showed the combination of material helium content and weld heat input where materials can be welded with little concern to invite cracking. Also, the importance of using properly selected welding procedures to minimize thermal cycling was recognized.

  12. Welding Behavior of Free Machining Stainless Steel

    SciTech Connect

    BROOKS,JOHN A.; ROBINO,CHARLES V.; HEADLEY,THOMAS J.; MICHAEL,JOSEPH R.

    2000-07-24

    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  13. From flint to stainless steel: observations on surgical instrument composition.

    PubMed Central

    Kirkup, J.

    1993-01-01

    Man's failure to extract deeply embedded thorns and arrowheads, with bare hands and teeth, stimulated 'instrument substitutes' mimicking these appendages. Evidence from primitive communities suggest animal, plant and mineral items were employed, both before and after metal became the standard material of today's armamentarium. Changing surgical instrument composition has mirrored concurrent technology and manufacturing methods both of which are reviewed. Particular significance is accorded flint, bronze, crucible steel, thermal sterilisation, nickel-plate, stainless steel and disposable plastics. The paper is based on an exhibition From Flint to Stainless Steel on display at the College. Images Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 PMID:8215156

  14. Stainless steel tube-based cell cryopreservation containers.

    PubMed

    Shih, Wei-Hung; Yu, Zong-Yan; Wu, Wei-Te

    2013-12-01

    This study focused on increasing the freezing rate in cell vitrification cryopreservation by using a cryopreservation container possessing rigid mechanical properties and high heat-transfer efficiency. Applying a fast freezing rate in vitrification cryopreservation causes a rapid temperature change in the cryopreservation container and has a substantial impact on mechanical properties; therefore, a highly rigid cryopreservation container that possesses a fast freezing rate must be developed. To produce a highly rigid cryopreservation container possessing superior heat transfer efficiency, this study applies an electrochemical machining (ECM) method to an ANSI 316L stainless steel tube to treat the surface material by polishing and roughening, thereby increasing the freezing rate and reducing the probability of ice crystal formation. The results indicated that the ECM method provided high-quality surface treatment of the stainless steel tube. This method can reduce internal surface roughness in the stainless steel tube, thereby reducing the probability of ice crystal formation, and increase external surface roughness, consequently raising convection heat-transfer efficiency. In addition, by thinning the stainless steel tube, this method reduces heat capacity and thermal resistance, thereby increasing the freezing rate. The freezing rate (3399 ± 197 °C/min) of a stainless steel tube after interior and exterior polishing and exterior etching by applying ECM compared with the freezing rate (1818 ± 54 °C/min) of an original stainless steel tube was increased by 87%, which also exceeds the freezing rate (2015 ± 49 °C/min) of an original quartz tube that has a 20% lower heat capacity. However, the results indicated that increasing heat-transferring surface areas and reducing heat capacities cannot effectively increase the freezing rate of a stainless steel tube if only one method is applied; instead, both techniques must be implemented concurrently to improve the

  15. Spectroscopic, energetic and metallographic investigations of the laser lap welding of AISI 304 using the response surface methodology

    NASA Astrophysics Data System (ADS)

    Rizzi, Domenico; Sibillano, Teresa; Pietro Calabrese, Paolo; Ancona, Antonio; Mario Lugarà, Pietro

    2011-07-01

    Spectroscopic signals originated by the laser-induced plasma optical emission have been simultaneously investigated together with energetic and metallographic analyses of CO 2 laser welded stainless steel lap joint, using the Response Surface Methodology. This statistical approach allowed us to study the influence of the laser beam power and the laser welding speed on the following response parameters: plasma plume electron temperature, joint penetration depth and melted area. A clear correlation has been found between all the investigated response parameters. The results have been shown to be consistent with quantitative considerations on the energy supplied to the workpiece as far as the laser power and travel speed were varied. The regression model obtained in this way could be a valuable starting point to develop a closed loop control of the weld penetration depth and the melted area in the investigated process window.

  16. Corrosion in lithium-stainless steel thermal-convection systems

    SciTech Connect

    Tortorelli, P.F.; DeVan, J.H.; Selle, J.E.

    1980-01-01

    The corrosion of types 304L and 316 austenitic stainless steel by flowing lithium was studied in thermal-convection loops operated at 500 to 650/sup 0/C. Both weight and compositional changes were measured on specimens distributed throughout each loop and were combined with metallographic examinations to evaluate the corrosion processes. The corrosion rate and mass transfer characteristics did not significantly differ between the two austenitic stainless steels. Addition of 500 or 1700 wt ppM N to purified lithium did not increase the dissolution rate or change the attack mode of type 316 stainless steel. Adding 5 wt % Al to the lithium reduced the weight loss of this steel by a factor of 5 relative to a pure lithium-thermal-convection loop.

  17. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    NASA Astrophysics Data System (ADS)

    Coteaţǎ, Margareta; Schulze, Hans-Peter; Pop, Nicolae; Beşliu, Irina; Slǎtineanu, Laurenţiu

    2011-05-01

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  18. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    SciTech Connect

    Coteata, Margareta; Pop, Nicolae; Slatineanu, Laurentiu; Schulze, Hans-Peter; Besliu, Irina

    2011-05-04

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  19. Antibacterial effect of silver nanofilm modified stainless steel surface

    NASA Astrophysics Data System (ADS)

    Fang, F.; Kennedy, J.; Dhillon, M.; Flint, S.

    2015-03-01

    Bacteria can attach to stainless steel surfaces, resulting in the colonization of the surface known as biofilms. The release of bacteria from biofilms can cause contamination of food such as dairy products in manufacturing plants. This study aimed to modify stainless steel surfaces with silver nanofilms and to examine the antibacterial effectiveness of the modified surface. Ion implantation was applied to produce silver nanofilms on stainless steel surfaces. 35 keV Ag ions were implanted with various fluences of 1 × 1015 to 1 × 1017 ions•cm-2 at room temperature. Representative atomic force microscopy characterizations of the modified stainless steel are presented. Rutherford backscattering spectrometry spectra revealed the implanted atoms were located in the near-surface region. Both unmodified and modified stainless steel coupons were then exposed to two types of bacteria, Pseudomonas fluorescens and Streptococcus thermophilus, to determine the effect of the surface modification on bacterial attachment and biofilm development. The silver modified coupon surface fluoresced red over most of the surface area implying that most bacteria on coupon surface were dead. This study indicates that the silver nanofilm fabricated by the ion implantation method is a promising way of reducing the attachment of bacteria and delay biofilm formation.

  20. Work of adhesion of dairy products on stainless steel surface

    PubMed Central

    Bernardes, Patrícia Campos; Araújo, Emiliane Andrade; dos Santos Pires, Ana Clarissa; Queiroz Fialho Júnior, José Felício; Lelis, Carini Aparecida; de Andrade, Nélio José

    2012-01-01

    The adhesion of the solids presents in food can difficult the process of surface cleaning and promotes the bacterial adhesion process and can trigger health problems. In our study, we used UHT whole milk, chocolate based milk and infant formula to evaluate the adhesion of Enterobacter sakazakii on stainless steel coupons, and we determine the work of adhesion by measuring the contact angle as well as measured the interfacial tension of the samples. In addition we evaluated the hydrophobicity of stainless steel after pre-conditioning with milk samples mentioned. E. sakazakii was able to adhere to stainless steel in large numbers in the presence of dairy products. The chocolate based milk obtained the lower contact angle with stainless steel surface, higher interfacial tension and consequently higher adhesion work. It was verified a tendency of decreasing the interfacial tension as a function of the increasing of protein content. The preconditioning of the stainless steel coupons with milk samples changed the hydrophobic characteristics of the surfaces and became them hydrophilic. Therefore, variations in the composition of the milk products affect parameters important that can influence the procedure of hygiene in surface used in food industry. PMID:24031951

  1. A stainless steel bracket for orthodontic application.

    PubMed

    Oh, Keun-Taek; Choo, Sung-Uk; Kim, Kwang-Mahn; Kim, Kyoung-Nam

    2005-06-01

    Aesthetics has become an essential element when choosing orthodontic fixed appliances. Most metallic brackets used in orthodontic therapy are made from stainless steel (SS) with the appropriate physical properties and good corrosion resistance, and are available as types 304, 316 and 17-4 PH SS. However, localized corrosion of these materials can frequently occur in the oral environment. This study was undertaken to evaluate the accuracy of sizing, microstructure, hardness, corrosion resistance, frictional resistance and cytotoxicity of commercially available Mini-diamond (S17400), Archist (S30403) and experimentally manufactured SR-50A (S32050) brackets. The size accuracy of Mini-diamond was the highest at all locations except for the external horizontal width of the tie wing (P < 0.05). Micrographs of the Mini-diamond and Archist showed precipitates in the grains and around their boundaries. SR-50A showed the only austenitic phase and the highest polarization resistance of the tested samples. SR-50A also had the highest corrosion resistance [SR-50A, Mini-diamond and Archist were 0.9 x 10(-3), 3.7 x 10(-3), and 7.4 x 10(-3) mm per year (mpy), respectively], in the artificial saliva. The frictional force of SR-50A decreased over time, but that of Mini-diamond and Archist increased. Therefore, SR-50A is believed to have better frictional properties to orthodontic wire than Mini-diamond and Archist. Cytotoxic results showed that the response index of SR-50A was 0/1 (mild), Mini-diamond 1/1 (mild+), and Archist 1/2 (mild+). SR-50A showed greater biocompatibility than either Mini-diamond or Archist. It is concluded that the SR-50A bracket has good frictional property, corrosion resistance and biocompatibility with a lower probability of allergic reaction, compared with conventionally used SS brackets. PMID:15947222

  2. Tensile properties of the modified 13Cr martensitic stainless steels

    NASA Astrophysics Data System (ADS)

    Mabruri, Efendi; Anwar, Moch. Syaiful; Prifiharni, Siska; Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-01

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  3. DETECTION OF BACTERIAL BIOFILM ON STAINLESS STEEL BY HYPERSPECTRAL FLUORESCENCE IMAGING

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In this study, hyperspectral fluorescence imaging techniques were investigated for detection of microbial biofilm on stainless steel plates typically used to manufacture food processing equipment. Stainless steel coupons were immersed in bacterium cultures consisting of nonpathogenic E. coli, Pseudo...

  4. Borated stainless steel application in spent-fuel storage racks

    SciTech Connect

    Smith, R.J.; Loomis, G.W.; Deltete, C.P.

    1992-06-01

    EPRI is continuing to investigate the application of borated stainless steel products within the commercial nuclear power industry through participation in code development and material testing. This effort provides documentation of the material properties of interest in design applications utilizing the borated stainless steel products as structural elements as well as serving as neutron absorbers. The properties of most concern in the design of spent fuel storage racks, shipping casks, and other containment type applications are the materials' ductility, tensile strength, corrosion resistance and resistance to degradation due to radiation and temperature. The data presented in this report indicate that practical designs can be achieved utilizing borated stainless steels and that the materials can be cost effectively applied.

  5. Highly robust stainless steel tips as microelectrospray emitters.

    PubMed

    Ishihama, Yasushi; Katayama, Hiroyuki; Asakawa, Naoki; Oda, Yoshiya

    2002-01-01

    Tapered stainless steel spray tips for sheathless microelectrospray ionization (microESI) have been developed. The fabrication procedure for the tapered stainless steel tips was optimized using an electropolishing technique followed by removal of the burr. Using the tip as the microESI emitter, a stable ESI spray was obtained at a flow rate of 20 nL/min. The sensitivity of the microESI system was almost two orders greater than that of the conventional ion spray system. The tip was highly stable, and was successfully used for over 1000 h. Moreover, these stainless steel tips were suitable for use with sheathless capillary electrophoresis/mass spectrometry (CE/MS) and capillary liquid chromatography/mass spectrometry (LC/MS) for routine analysis in proteomic and pharmaceutical applications. PMID:11968120

  6. Microstructure and texture of Nb + Ti stabilized ferritic stainless steel

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2008-12-15

    The microstructure, texture and grain boundary character distribution of Nb + Ti stabilized ferritic stainless steel were analyzed using scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The addition of alloying elements such as Ti and Nb to ferritic stainless steel causes the formation of TiN, NbC and Fe{sub 2}Nb. The textures of cold rolled samples were dominated by the {alpha}-fiber, while the textures of annealed samples exhibit a very strong {gamma}-fiber. The changes in texture are closely related to the grain boundary characteristics.

  7. Transmission electron microscopy of undermined passive films on stainless steel

    SciTech Connect

    Isaacs, H.S.; Zhu, Y.; Sabatini, R.L.; Ryan, M.P.

    1999-06-01

    A study has been made of the passive film remaining over pits on stainless steel using a high resolution transmission electron microscope. Type 305 stainless steel was passivated in a borate buffer solution and pitted in ferric chloride. Passive films formed at 0.2 V relative to a saturated calomel electrode were found to be amorphous. Films formed at higher potentials showed only broad diffraction rings. The passive film was found to cover a remnant lacy structure formed over pits passivated at 0.8 V. The metallic strands of the lace were roughly hemitubular in shape with the curved surface facing the center of the pit.

  8. Corrosion evaluation of stainless steel root weld shielding

    SciTech Connect

    Gorog, M.; Sawyer, L.A.

    1999-07-01

    The effect of five shielding methods for gas tungsten arc root pass welds, on the corrosion resistance of stainless steel was evaluated in two laboratory solutions. The first experiment was performed in 6% ferric chloride solution, a test designed to corrode stainless steel. The second experiment was performed in a simulated paper machine white water solution that contained hydrogen peroxide. Argon shielding produced excellent results by maintaining corrosion resistance in both solutions. Nitrogen purging and flux coated TIG rod techniques produced variable results. Paste fluxes and welding without shielding are not recommended for root protection. They performed very poorly with the welds corroding in both tests.

  9. Comparison of carbon fiber and stainless steel root canal posts.

    PubMed

    Purton, D G; Payne, J A

    1996-02-01

    This in vitro study compared physical properties of root canal posts made of carbon fiber-reinforced epoxy resin with those of stainless steel posts. Three-point bending tests were used to derive the transverse modulus of elasticity of the posts. Resin composite cores on the posts were subjected to tensile forces to test the bonds between the cores and posts. Carbon fiber posts appeared to have adequate rigidity for their designed purpose. The bond strength of the resin composite cores to the carbon fiber posts was significantly less than that to the stainless steel posts. PMID:9063218

  10. Corrosion induced by cathodic hydrogen in 2205 duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Michalska, J.

    2011-05-01

    In this work new results about the influence of cathodic hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel are described. The results were discussed by taking into account hydrogen charged samples and without hydrogen. The corrosion resistance to pitting was qualified with the polarization curves. The conclusion is that, hydrogen deteriorated the passive film stability and corrosion resistance to pitting of 2205 duplex stainless steel. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen action was dependent on the hydrogen charging conditions.

  11. Ozone decay on stainless steel and sugarcane bagasse surfaces

    NASA Astrophysics Data System (ADS)

    Souza-Corrêa, Jorge A.; Oliveira, Carlos; Amorim, Jayr

    2013-07-01

    Ozone was generated using dielectric barrier discharges at atmospheric pressure to treat sugarcane bagasse for bioethanol production. It was shown that interaction of ozone molecules with the pretreatment reactor wall (stainless steel) needs to be considered during bagasse oxidation in order to evaluate the pretreatment efficiency. The decomposition coefficients for ozone on both materials were determined to be (3.3 ± 0.2) × 10-8 for stainless steel and (2.0 ± 0.3) × 10-7 for bagasse. The results have indicated that ozone decomposition has occurred more efficiently on the biomass material.

  12. Characterizing pre-polished Type 304L stainless steel

    SciTech Connect

    Hsu, R.H.; Summer, M.E.; Rankin, W.N.

    1994-10-01

    Prepolished Type 304L stainless steel surfaces are being specified for replacement of some equipment in the 221-H Canyon Building at the Savannah River Site. A prepolished stainless steel surface picks up less contamination than a hot-rolled and pickled surface and is easier to decontaminate; therefore, less waste is generated. Surface-characterization techniques and specification for a prepolished surface were developed to ensure that prepolished items being obtained were properly electropolished. The use of this technology has resulted in obtaining prepolished items with an improved surface finish.

  13. Advanced Cast Austenitic Stainless Steels for High Temperature Components

    SciTech Connect

    Maziasz, P.J.; Shingledecker, J.P.; Evans, N.D.; Pollard, M.J.

    2008-10-09

    In July of 2002, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Caterpillar, Inc. (Caterpillar Technical Center) to develop and commercialize new cast stainless steels invented and initially tested on a prior CRADA. This CRADA is a direct follow-on project to CRADA ORNL-99-0533 for diesel engine exhaust component and gas turbine engine structural component applications. The goal of this new CRADA was to develop and commercialize the newly discovered cast stainless steels (primarily CF8C-Plus) with improved performance and reliability, as lower-cost upgrade alternatives to more costly cast Ni-based superalloys.

  14. Susceptibility of stainless steel weldments to microbiologically influenced corrosion

    SciTech Connect

    Borenstein, S.W.

    1993-12-31

    Microbiologically influenced corrosion (MIC) is the term used for the phenomenon where corrosion is initiated or accelerated by microorganisms. Biofilms of bacteria form on metal surfaces when exposed to natural waters. The activity of these biofilms and how they attach themselves to metal surfaces directly influence corrosion mechanisms. This paper describes the mechanisms for MIC and the factors which influence the susceptibility of austenitic stainless steel weldments to MIC. The metallurgical, microbiological and electrochemical factors that influence MIC are discussed. Case histories of MIC-related failures and field test results of austenitic stainless steel weldments in various welded conditions are presented.

  15. 49 CFR 178.47 - Specification 4DS welded stainless steel cylinders for aircraft use.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4DS welded stainless steel cylinders...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.47 Specification 4DS welded stainless steel... stainless steel sphere (two seamless hemispheres) or circumferentially welded cylinder both with a...

  16. 49 CFR 178.47 - Specification 4DS welded stainless steel cylinders for aircraft use.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4DS welded stainless steel cylinders...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.47 Specification 4DS welded stainless steel... stainless steel sphere (two seamless hemispheres) or circumferentially welded cylinder both with a...

  17. 77 FR 60478 - Control of Ferrite Content in Stainless Steel Weld Metal

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-03

    ... COMMISSION Control of Ferrite Content in Stainless Steel Weld Metal AGENCY: Nuclear Regulatory Commission... Ferrite Content in Stainless Steel Weld Metal.'' This guide describes a method that the NRC staff considers acceptable for controlling ferrite content in stainless steel weld metal. Revision 4 updates...

  18. 76 FR 31585 - Forged Stainless Steel Flanges From India: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Forged Stainless Steel Flanges From India: Notice of Rescission of... stainless steel flanges from India. The period of review is February 1, 2010, through January 22, 2011... stainless steel flanges from India. See Antidumping or Countervailing Duty Order, Finding, or...

  19. 76 FR 1599 - Stainless Steel Bar From Brazil: Final Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-11

    ... Less Than Fair Value: Stainless Steel Bar From Brazil, 59 FR 66914 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From Brazil: Final Results of Antidumping Duty... results of its administrative review of the antidumping duty order on stainless steel bar from Brazil....

  20. 77 FR 60673 - Drawn Stainless Steel Sinks From the People's Republic of China: Antidumping Duty Investigation

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-04

    ... International Trade Administration Drawn Stainless Steel Sinks From the People's Republic of China: Antidumping...'') preliminarily determines that drawn stainless steel sinks (``drawn sinks'') from the People's Republic of China... unfinished, regardless of type of finish, gauge, or grade of stainless steel. Mounting clips,...

  1. 75 FR 67689 - Stainless Steel Bar From Brazil: Preliminary Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-03

    ... Brazil. See Antidumping Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661... Less Than Fair Value: Stainless Steel Bar From Brazil, 59 FR 66914 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From Brazil: Preliminary Results of Antidumping...

  2. 77 FR 13270 - Stainless Steel Bar From India: Preliminary Results and Partial Rescission of the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-06

    ... Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661 (February 21, 1995) (the... Less Than Fair Value: Stainless Steel Bar from India, 59 FR 66915 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From India: Preliminary Results and Partial Rescission...

  3. 75 FR 12514 - Stainless Steel Bar From Brazil: Preliminary Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-16

    ... Brazil. See Antidumping Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661... Review, 73 FR 75398, 75399 (December 11, 2008) (SSPC from Belgium), and Stainless Steel Sheet and Strip... International Trade Administration Stainless Steel Bar From Brazil: Preliminary Results of Antidumping...

  4. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  5. Electrochemically induced annealing of stainless-steel surfaces.

    PubMed

    Burstein, G T; Hutchings, I M; Sasaki, K

    2000-10-19

    Modification of the surface properties of metals without affecting their bulk properties is of technological interest in demanding applications where surface stability and hardness are important. When austenitic stainless steel is heavily plastically deformed by grinding or rolling, a martensitic phase transformation occurs that causes significant changes in the bulk and surface mechanical properties of the alloy. This martensitic phase can also be generated in stainless-steel surfaces by cathodic charging, as a consequence of lattice strain generated by absorbed hydrogen. Heat treatment of the steel to temperatures of several hundred degrees can result in loss of the martensitic structure, but this alters the bulk properties of the alloy. Here we show that martensitic structures in stainless steel can be removed by appropriate electrochemical treatment in aqueous solutions at much lower temperature than conventional annealing treatments. This electrochemically induced annealing process allows the hardness of cold-worked stainless steels to be maintained, while eliminating the brittle martensitic phase from the surface. Using this approach, we are able to anneal the surface and near-surface regions of specimens that contain rolling-induced martensite throughout their bulk, as well as those containing surface martensite induced by grinding. Although the origin of the electrochemical annealing process still needs further clarification, we expect that this treatment will lead to further development in enhancing the surface properties of metals. PMID:11057662

  6. Bactericidal behavior of Cu-containing stainless steel surfaces

    NASA Astrophysics Data System (ADS)

    Zhang, Xiangyu; Huang, Xiaobo; Ma, Yong; Lin, Naiming; Fan, Ailan; Tang, Bin

    2012-10-01

    Stainless steels are one of the most common materials used in health care environments. However, the lack of antibacterial advantage has limited their use in practical application. In this paper, antibacterial stainless steel surfaces with different Cu contents have been prepared by plasma surface alloying technology (PSAT). The steel surface with Cu content 90 wt.% (Cu-SS) exhibits strong bactericidal activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) within 3 h. Although the Cu-containing surface with Cu content 2.5 wt.% (CuNi-SS) can also kill all tested bacteria, this process needs 12 h. SEM observation of the bacterial morphology and an agarose gel electrophoresis were performed to study the antibacterial mechanism of Cu-containing stainless steel surfaces against E. coli. The results indicated that Cu ions are released when the Cu-containing surfaces are in contact with bacterial and disrupt the cell membranes, killing the bacteria. The toxicity of Cu-alloyed surfaces does not cause damage to the bacterial DNA. These results provide a scientific explanation for the antimicrobial applications of Cu-containing stainless steel. The surfaces with different antibacterial abilities could be used as hygienic surfaces in healthcare-associated settings according to the diverse requirement of bactericidal activities.

  7. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  8. Using stainless steels as long-lasting rebar material

    SciTech Connect

    Smith, F.N.; Tullmin, M.

    1999-05-01

    Corrosion of carbon steel (CS) reinforcing bars (rebars) is a major cause of damage and failure in reinforced concrete structures. A more corrosion resistant rebar material is needed to replace CS in the critical parts of these structures. Stainless steels (SS) have shown considerable promise in terms of the corrosion resistance and mechanical properties required to fulfill this role. Although SS rebars are more expensive, their use can be justified on a life-cycle cost basis.

  9. 37. REDUCTION PLANT DRYER Stainless steel screen cylinder, encased ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    37. REDUCTION PLANT - DRYER Stainless steel screen cylinder, encased within an outer steel shell (top half missing). As fish were tumbled by the rotating screen, they were cooked and dried by live steam piped into the dryer through overhead pipes. The dryer is mounted on a slight angle, aiding the process by moving the drying fish towards the exhaust end of the dryer. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  10. Mechanical properties of low-nickel stainless steel

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1978-01-01

    Demand for improved corrosion-resistant steels, coupled with increased emphasis on conserving strategic metals, has led to development of family of stainless steels in which manganese and nitrogen are substituted for portion of usual nickel content. Advantages are approximately-doubled yield strength in annealed condition, better resistance to stress-corrosion cracking, retention of low magnetic permeability even after severe cold working, excellent strength and ductility at cryogenic temperatures, superior resistance to wear and galling, and excellent high-temperature properties.

  11. Stainless steels with improved strength for service at 760 C and above

    SciTech Connect

    Swindeman, R.W.

    1998-03-01

    An evaluation was undertaken of modified 25Cr-20Ni stainless steels and a modified 20Cr-25Ni-Nb stainless steel for advanced energy applications at 760 C (1,400 F) and higher. It was found that good fabricability, strength, and ductility could be produced in the modified steels. Stress rupture data to beyond 10,000 h showed that the strengths of the modified steels were more than double that for type 310H stainless steel.

  12. Properties of super stainless steels for orthodontic applications.

    PubMed

    Oh, Keun-Taek; Kim, Young-Sik; Park, Yong-Soo; Kim, Kyoung-Nam

    2004-05-15

    Orthodontic stainless-steel appliances are considered to be corrosion resistant, but localized corrosion can occur in the oral cavity. This study was undertaken to evaluate the properties of super stainless steels in orthodontic applications. Accordingly, the metallurgical properties, mechanical properties, corrosion resistance, amount of the released nickel, cytotoxicity, and characteristics of the passive film were investigated. Corrosion resistances of the specimens were high and in the following order: super austenitic stainless steel (SR-50A) > super ferritic stainless steel (SFSS) = super duplex stainless steel (SR-6DX) > 316L SS > super martensitic stainless steel (SR-3Mo) in artificial saliva, 37 degrees C. At 500 mV (SCE), current densities of SR-50A, SFSS, SR-6DX, 316L SS, and SR-3Mo were 5.96 microA/cm(2), 20.3 microA/cm(2), 31.9 microA/cm(2), 805 microA/cm(2), and 5.36 mA/cm(2), respectively. Open circuit potentials of SR-50A, 316L SS, SR-6DX, SR-3Mo, and SFSS were - 0.2, - 0.22, - 0.24, - 0.43, and - 0.46 V (SCE), respectively. SR-50A, SFSS, and SR-6DX released below 3 ng/ml nickel for 8 weeks, and increased a little with immersion time, and 316L SS released about 3.5 ng/ml nickel, but SR-3Mo released a large amount of nickel, which increased with immersion time. The study demonstrated that SR-50A, SR-6DX, and SFSS have high corrosion resistance and mild or no cytotoxicity, due to the passive film enhanced by synergistic effect of Mo + N or by high addition effect of Cr + W. All super stainless steels showed very low cytotoxicity regardless of their nickel contents, although SR-3Mo was found to be relatively cytotoxic. From these studies, these steels are considered suitable for orthodontic applications. PMID:15116408

  13. 77 FR 1504 - Stainless Steel Wire Rod From India

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-10

    ... Commission instituted this review on July 1, 2011 (76 FR 38686) and determined on October 4, 2011, that it would conduct an expedited review (76 FR 64105, October 17, 2011). The Commission transmitted its... COMMISSION Stainless Steel Wire Rod From India Determination On the basis of the record \\1\\ developed in...

  14. Gas Leak from Vinyl Taped Stainless Steel Dressing Jars

    SciTech Connect

    Tim Hayes

    1999-03-01

    The leak rates of nitrogen gas from stainless steel dressing jars taped with 2 inch vinyl tape were measured. These results were used to calculate hydrogen leak rates from the same jars. The calculations show that the maximum concentration of hydrogen buildup in this type of container configuration will beat least 3 orders of magnitude below the lower explosion limit for hydrogen in air.

  15. Battery and fuel cell electrodes containing stainless steel charging additive

    DOEpatents

    Zuckerbrod, David; Gibney, Ann

    1984-01-01

    An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

  16. Stainless steel 301 and Inconel 718 hydrogen embrittlement

    NASA Technical Reports Server (NTRS)

    Allgeier, R. K.; Forman, R.

    1970-01-01

    Conditions and results of tensile tests of 26 Inconel 718 and four cryoformed stainless steel specimens are presented. Conclusions determine maximum safe hydrogen operating pressure for cryogenic pressure vessels and provide definitive information concerning flaw growth characteristics under the most severe temperature and pressure conditions

  17. Behavior of stainless steels in pressurized water reactor primary circuits

    NASA Astrophysics Data System (ADS)

    Féron, D.; Herms, E.; Tanguy, B.

    2012-08-01

    Stainless steels are widely used in primary circuits of pressurized water reactors (PWRs). Operating experience with the various grades of stainless steels over several decades of years has generally been excellent. Nevertheless, stress corrosion failures have been reported in few cases. Two main factors contributing to SCC susceptibility enhancement are investigated in this study: cold work and irradiation. Irradiation is involved in the stress corrosion cracking and corrosion of in-core reactor components in PWR environment. Irradiated assisted stress corrosion cracking (IASCC) is a complex and multi-physics phenomenon for which a predictive modeling able to describe initiation and/or propagation is not yet achieved. Experimentally, development of initiation smart tests and of in situ instrumentation, also in nuclear reactors, is an important axis in order to gain a better understanding of IASCC kinetics. A strong susceptibility for SCC of heavily cold worked austenitic stainless steels is evidenced in hydrogenated primary water typical of PWRs. It is shown that for a given cold-working procedure, SCC susceptibility of austenitic stainless steels materials increases with increasing cold-work. Results have shown also strong influences of the cold work on the oxide layer composition and of the maximum stress on the time to fracture.

  18. Metal release from stainless steel in biological environments: A review.

    PubMed

    Hedberg, Yolanda S; Odnevall Wallinder, Inger

    2016-03-01

    Due to its beneficial corrosion resistance, stainless steel is widely used in, e.g., biomedical applications, as surfaces in food contact, and for products intended to come into skin contact. Low levels of metals can be released from the stainless steel surface into solution, even for these highly corrosion resistant alloys. This needs to be considered in risk assessment and management. This review aims to compile the different metal release mechanisms that are relevant for stainless steel when used in different biological settings. These mechanisms include corrosion-induced metal release, dissolution of the surface oxide, friction-induced metal release, and their combinations. The influence of important physicochemical surface properties, different organic species and proteins in solution, and of biofilm formation on corrosion-induced metal release is discussed. Chemical and electrochemical dissolution mechanisms of the surface oxides of stainless steel are presented with a focus on protonation, complexation/ligand-induced dissolution, and reductive dissolution by applying a perspective on surface adsorption of complexing or reducing ligands and proteins. The influence of alloy composition, microstructure, route of manufacture, and surface finish on the metal release process is furthermore discussed as well as the chemical speciation of released metals. Typical metal release patterns are summarized. PMID:26514345

  19. 304L stainless steel resistance to cesium chloride

    SciTech Connect

    Graves, C.E.

    1998-08-27

    B and W Hanford Company have two Oak Ridge National Laboratory (ORNL) Type 4 canisters filled with cesium chloride (CsCl) originally produced at WESF (Waste Encapsulation and Storage Facility). These canisters are constructed of 304L stainless steel per drawing ORNL 970-294. Instead of removing the CsCl from the Type 4 canisters and repacking into an Inner Capsule, it is intended (for ALARA, schedule and cost purposes) that the Type 4 canisters be decontaminated (scrubbed) and placed [whole] inside a Type ``W`` overpack. The overpack is constructed from 316L stainless steel. Several tests have been run by Pacific Northwest National Laboratory (PNNL) over the. years documenting the corrosion compatibility of 316L SS with CsCl (Bryan 1989 and Fullam 1972). However, no information for 304L SS compatibility is readily available. This document estimates the corrosion resistance of 304L stainless steel in a WESF CsCl environment as it compares with that of 316L stainless steel.

  20. [The question of nickel release from stainless steel cooking pots].

    PubMed

    Vrochte, H; Schätzke, M; Dringenberg, E; Wölwer-Rieck, U; Büning-Pfaue, H

    1991-09-01

    For three items of foods (rhubarb, spinach, sauerkraut) the possible release of nickel (by means of AAS) was analysed, a release which may be caused by a possible corrosive effect of the concerned (oxalic-, milk-, vinegar-) acids (as well as common salt) within a normal domestic food-preparation. For this analysis stainless steel cooking pots of different manufacturers, various types and in a representative selection and quantity were taken into consideration; the detailed analyses were extended so far that clear statistical evaluations were possible. This method complies regulations for accuracy to determine traces of heavy metal. For all three analysed food-stuffs an identical result was reached that no nickel release from the stainless steel cooking pots into the food was found. Differences of the various stainless steel cooking pots with regard to their surfaces' quality or their origin (manufacturers) were not yielded, either. All detected concentrations of nickel are within the reach of the natural nickel content of the analysed food-stuffs and their amount is even much lower than other food's content of nickel. This leads up to the conclusion that the former view of a possible nickel release of stainless steel cooking pots has to be revised because these assumptions were not confirmed in the presented results of this analysis and therefore have to be regarded as not correct. PMID:1763555

  1. 2. GENERAL VIEW OF STAINLESS STEEL SMOKEHOUSES ON LEVEL 6, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF STAINLESS STEEL SMOKEHOUSES ON LEVEL 6, LOOKING EAST; SMOKEHOUSE UNITS WERE BUILT BY DRYING SYSTEMS COMPANY, DIVISION OF MICHIGAN OVEN COMPANY, MORTON GROVE, ILLINOIS - Rath Packing Company, Smokehouse-Hog Chilling Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  2. 6. DETAIL OF STAINLESS STEEL VISCERA CHUTE IN SOUTHEAST CORNER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL OF STAINLESS STEEL VISCERA CHUTE IN SOUTHEAST CORNER OF LEVEL4; ENTRAILS WERE DROPPED INTO CHUTE, THEN PASSED THROUGH THE FLOOR TO THE GUT SHANTY ON LEVEL 3 TO BE SORTED AND CLEANED - Rath Packing Company, Hog Dressing Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  3. Lithium wetting of stainless steel for plasma facing components

    NASA Astrophysics Data System (ADS)

    Skinner, C. H.; Capece, A. M.; Roszell, J. P.; Koel, B. E.

    2014-10-01

    Ensuring continuous wetting of a solid container by the liquid metal is a critical issue in the design of liquid metal plasma facing components foreseen for NSTX-U and FNSF. Ultrathin wetting layers may form on metallic surfaces under ultrahigh vacuum (UHV) conditions if material reservoirs are present from which spreading and wetting can start. The combined scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and ion beam etching capabilities of a Scanning Auger Microprobe (SAM) have been used to study the spreading of lithium films on stainless steel substrates. A small (mm-scale) amount of metallic lithium was applied to a stainless steel surface in an argon glove box and transferred to the SAM. Native impurities on the stainless steel and lithium surfaces were removed by Ar+ ion sputtering. Elemental mapping of Li and Li-O showed that surface diffusion of Li had taken place at room temperature, well below the 181°C Li melting temperature. The influence of temperature and surface oxidation on the rate of Li spreading on stainless steel will be reported. Support was provided through DOE Contract Number DE-AC02-09CH11466.

  4. Graphene Nanoplatelets Based Protective and Functionalizing Coating for Stainless Steel.

    PubMed

    Mondal, Jayanta; Kozlova, Jekaterina; Sammelselg, Väino

    2015-09-01

    Stainless steel is the most widely used alloy for many industrial and everyday applications, and protection of this alloy substrate against corrosion is an important industrial issue. Here we report a promising application of graphene oxide and graphene nanoplatelets as effective corrosion inhibitors for AISI type 304 stainless steel alloy. The graphene oxide and graphene coatings on the stainless steel substrates were prepared using spin coating techniques. Homogeneous and complete surface coverage by the graphene oxide and graphene nanoplatelets were observed with a high-resolution scanning electron microscope. The corrosion inhibition ability of these materials was investigated through measurement of open circuit potential and followed by potentiodymamic polarization analysis in aqueous sodium chloride solution before and after a month of immersion. Analyzed result exhibits effective corrosion inhibition for both substrates coated with graphene oxide or graphene nanoplatelets by increasing corrosion potential, pitting potential and decreasing passive current density. The corrosion inhibition ability of the coated substrates has not changed even after the long-term immersion. The result showed both graphene materials can be used as an effective corrosion inhibitor for the stainless steel substrates, which would certainly increase lifetime the substrate. However, long-term protection ability of the graphene coated susbtsrate showed somewhat better inhibition performance than the ones coated with graphene oxide. PMID:26716239

  5. Reactor Material Program Fracture Toughness of Type 304 Stainless Steel

    SciTech Connect

    Awadalla, N.G.

    2001-03-28

    This report describes the experimental procedure for Type 304 Stainless Steel fracture toughness measurements and the application of results. Typical toughness values are given based on the completed test program for the Reactor Materials Program (RMP). Test specimen size effects and limitations of the applicability in the fracture mechanics methodology are outlined as well as a brief discussion on irradiation effects.

  6. 73. View of line of stainless steel coolant storage tanks ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    73. View of line of stainless steel coolant storage tanks for bi-sodium sulfate/water coolant solution at first floor of transmitter building no. 102. - Clear Air Force Station, Ballistic Missile Early Warning System Site II, One mile west of mile marker 293.5 on Parks Highway, 5 miles southwest of Anderson, Anderson, Denali Borough, AK

  7. Materials data handbook: Stainless steel alloy A-286

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel alloy A-286 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  8. Method of forming dynamic membrane on stainless steel support

    NASA Technical Reports Server (NTRS)

    Gaddis, Joseph L. (Inventor); Brandon, Craig A. (Inventor)

    1988-01-01

    A suitable member formed from sintered, powdered, stainless steel is contacted with a nitrate solution of a soluble alkali metal nitrate and a metal such as zirconium in a pH range and for a time sufficient to effect the formation of a membrane of zirconium oxide preferably including an organic polymeric material such as polyacrylic acid.

  9. Electroless nickel plating on stainless steels and aluminum

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  10. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  11. Alternative to Nitric Acid for Passivation of Stainless Steel Alloys

    NASA Technical Reports Server (NTRS)

    Lewis, Pattie L.; Kolody, Mark; Curran, Jerry

    2013-01-01

    Corrosion is an extensive problem that affects the Department of Defense (DoD) and National Aeronautics and Space Administration (NASA). The deleterious effects of corrosion result in steep costs, asset downtime affecting mission readiness, and safety risks to personnel. Consequently, it is vital to reduce corrosion costs and risks in a sustainable manner. The DoD and NASA have numerous structures and equipment that are fabricated from stainless steel. The standard practice for protection of stainless steel is a process called passivation. Typical passivation procedures call for the use of nitric acid; however, there are a number of environmental, worker safety, and operational issues associated with its use. Citric acid offers a variety of benefits including increased safety for personnel, reduced environmental impact, and reduced operational cost. DoD and NASA agreed to collaborate to validate citric acid as an acceptable passivating agent for stainless steel. This paper details our investigation of prior work developing the citric acid passivation process, development of the test plan, optimization of the process for specific stainless steel alloys, ongoing and planned testing to elucidate the process' resistance to corrosion in comparison to nitric acid, and preliminary results.

  12. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. PMID:26952459

  13. Reduction of Aeromonas hidrophyla biofilm on stainless stell surface by essential oils

    PubMed Central

    Millezi, Alessandra Farias; Cardoso, Maria das Graças; Alves, Eduardo; Piccoli, Roberta Hilsdorf

    2013-01-01

    This study demonstrates the possibility of using sanitizing detergents based on natural products for the elimination and/or reduction of Aeromonas hydrophila biofilm formed on stainless steel surfaces. The goal of this work was to determine the reduction effect of sanitizing detergents containing essential oils of Thymus vulgaris (thyme) and Cymbopogon citratus (lemongrass) on biofilm formed by A. hydrophila on AISI 304 stainless steel coupons, using UHT skimmed milk as substratum. There was adhesion and biofilm formation by A. hydrophila at 28 °C, presenting 7.60 log cfu.cm−2 after the fourth day of cultivation. There was no significant difference between the lemongrass treatment and that of the thyme oil (p < 0.05). However, both treatments significantly reduced the biofilm, differing significantly from the NaOH control (p > 0.05). The treatment with lemongrass solution reduced the biofilm by 4.51 log cfu cm−2 at 25 °C. The thyme detergent also reduced the number of cfu cm−2 by 3.84 log cycles at 25 °C. The use of the lemongrass and thyme solutions efficiently reduced the A. hydrophila biofilm. PMID:24159286

  14. Reduction of Aeromonas hidrophyla biofilm on stainless stell surface by essential oils.

    PubMed

    Millezi, Alessandra Farias; Cardoso, Maria das Graças; Alves, Eduardo; Piccoli, Roberta Hilsdorf

    2013-01-01

    This study demonstrates the possibility of using sanitizing detergents based on natural products for the elimination and/or reduction of Aeromonas hydrophila biofilm formed on stainless steel surfaces. The goal of this work was to determine the reduction effect of sanitizing detergents containing essential oils of Thymus vulgaris (thyme) and Cymbopogon citratus (lemongrass) on biofilm formed by A. hydrophila on AISI 304 stainless steel coupons, using UHT skimmed milk as substratum. There was adhesion and biofilm formation by A. hydrophila at 28 °C, presenting 7.60 log cfu.cm(-2) after the fourth day of cultivation. There was no significant difference between the lemongrass treatment and that of the thyme oil (p < 0.05). However, both treatments significantly reduced the biofilm, differing significantly from the NaOH control (p > 0.05). The treatment with lemongrass solution reduced the biofilm by 4.51 log cfu cm(-2) at 25 °C. The thyme detergent also reduced the number of cfu cm(-2) by 3.84 log cycles at 25 °C. The use of the lemongrass and thyme solutions efficiently reduced the A. hydrophila biofilm. PMID:24159286

  15. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    NASA Astrophysics Data System (ADS)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  16. Low Temperature Surface Carburization of Stainless Steels

    SciTech Connect

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  17. Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mitelea, Ion; Micu, Lavinia Mădălina; Bordeaşu, Ilare; Crăciunescu, Corneliu Marius

    2016-05-01

    During processing or use, duplex steels can be subjected to heating at high temperatures that can affect their behavior. This work aims to correlate the influence of the sensitization treatment on the ultrasonic cavitation erosion behavior of a UNS S31803 (X2CrNiMoN22-5-3) duplex stainless steel. Duplex stainless steels, formed as a result of rapid cooling after solution annealing, are sensitized at temperatures of 475 and 850 °C, respectively, leading to hardening and embrittlement due to the spinodal decomposition of the ferrite and the precipitation of secondary phases. The ultrasonic cavitation erosion experiments showed that the sensitization at 850 °C reduced the mean depth of erosion by about 11% and the mean depth of erosion rate by 28%. By contrast, the sensitization at 475 °C deteriorates the cavitation erosion resistance, increasing the erosion parameters by up to 22%, compared to the solution annealed state.

  18. Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mitelea, Ion; Micu, Lavinia Mădălina; Bordeaşu, Ilare; Crăciunescu, Corneliu Marius

    2016-04-01

    During processing or use, duplex steels can be subjected to heating at high temperatures that can affect their behavior. This work aims to correlate the influence of the sensitization treatment on the ultrasonic cavitation erosion behavior of a UNS S31803 (X2CrNiMoN22-5-3) duplex stainless steel. Duplex stainless steels, formed as a result of rapid cooling after solution annealing, are sensitized at temperatures of 475 and 850 °C, respectively, leading to hardening and embrittlement due to the spinodal decomposition of the ferrite and the precipitation of secondary phases. The ultrasonic cavitation erosion experiments showed that the sensitization at 850 °C reduced the mean depth of erosion by about 11% and the mean depth of erosion rate by 28%. By contrast, the sensitization at 475 °C deteriorates the cavitation erosion resistance, increasing the erosion parameters by up to 22%, compared to the solution annealed state.

  19. Evaluation of the wear properties of high interstitial stainless steels

    SciTech Connect

    Tylczak, J.H.; Rawers, J.C.; Alman, D.E.

    2007-04-01

    Adding carbon to high nitrogen steels increases interstitial concentrations over what can be obtained with nitrogen addition alone. This can results in an increase in hardness, strength, and wear resistance. The alloys produced for this study were all based on commercially available high-nitrogen Fe-18Cr-18Mn stainless steel. This study is the first significant wear study of these new high interstitial nitrogen-carbon stainless steel alloys. Wear tests included: scratch, pin-on-disk abrasion, dry sand/rubber wheel abrasion, impeller impact, and jet erosion. Increasing interstitial concentration increased strength and hardness and improved wear resistance under all test conditions. The results are discussed in terms of overall interstitial alloy concentration.

  20. Achievement of a superpolish on bare stainless steel

    SciTech Connect

    Howells, M.R.; Casstevens, J.

    1997-08-01

    We report the achievement of a superpolished surface, suitable for x-ray reflection, on bare stainless steel. The rms roughness obtained on various samples varied from 2.2 to 4.2 {angstrom}, as measured by an optical profiler with a bandwidth 0.29-100 mm{sup -1}. The type 17-4 PH precipitation-hardening stainless steel used to make the mirrors is also capable of ultrastability and has good manufactureability. This combination of properties makes it an excellent candidate material for mirror substrates. We describe the successful utilization of this type of steel in making elliptical-cylinder mirrors for a soft-x-ray microprobe system at the Advanced Light Source, and discuss possible for its unusual stability and polishability.

  1. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on “Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels”; and, (5) Published report on “The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels”. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  2. The effect of dose rate on the response of austenitic stainless steels to neutron radiaiton

    SciTech Connect

    Allen, T. R.; Cole, J I.; Trybus, Carole L.; Porter, D. L.; Tsai, Hanchung; Garner, Francis A.; Kenik, E A.; Yoshitake, T.; Ohta, Joji

    2006-01-01

    Depending on reactor design and component location, austenitic stainless steels may experience significantly different irradiation dose rates in the same reactor. Understanding the effect of dose rate on radiation performance is important to predicting component lifetime. This study examined the effect of dose rate on swelling, grain boundary segregation, and tensile properties in austenitic stainless steels through the examination of components retrieved from the Experimental Breeder Reactor-II (EBR-II) following its shutdown. Annealed 304 stainless steel, stress-relieved 304 stainless steel, 12% cold-worked 316 stainless steel, and 20% cold-worked 316 stainless steel were irradiated over a dose range of 1-56 dpa at temperatures from 371 to 440 C and dose rates from 0.5 to 5.8 ? 10*7 dpa/s. Density and tensile properties were measured for 304 and 316 stainless steel. Changes in grain boundary composition were examined for 304 stainless steel. Swelling appears to increase at lower dose rates in both 304 and 316 stainless steel, although the effect was not always statistically significant. Grain boundary segregation also appears to increase at lower dose rate in 304 stainless steel. For the range of dose rates examined, no measurable dose rate effect on tensile properties was noted for any of the steels.

  3. Neutron irradiation creep in stainless steel alloys

    NASA Astrophysics Data System (ADS)

    Schüle, Wolfgang; Hausen, Hermann

    1994-09-01

    Irradiation creep elongations were measured in the HFR at Petten on AMCR steels, on 316 CE-reference steels, and on US-316 and US-PCA steels varying the irradiation temperature between 300°C and 500°C and the stress between 25 and 300 MPa. At the beginning of an irradiation a type of "primary" creep stage is observed for doses up to 3-5 dpa after which dose the "secondary" creep stage begins. The "primary" creep strain decreases in cold-worked steel materials with decreasing stress and decreasing irradiation temperature achieving also negative creep strains depending also on the pre-treatment of the materials. These "primary" creep strains are mainly attributed to volume changes due to the formation of radiation-induced phases, e.g. to the formation of α-ferrite below about 400°C and of carbides below about 700°C, and not to irradiation creep. The "secondary" creep stage is found for doses larger than 3 to 5 dpa and is attributed mainly to irradiation creep. The irradiation creep rate is almost independent of the irradiation temperature ( Qirr = 0.132 eV) and linearly dependent on the stress. The total creep elongations normalized to about 8 dpa are equal for almost every type of steel irradiated in the HFR at Petten or in ORR or in EBR II. The negative creep elongations are more pronounced in PCA- and in AMCR-steels and for this reason the total creep elongation is slightly smaller at 8 dpa for these two steels than for the other steels.

  4. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  5. Ultrasonic characterization of centrifugally cast stainless steel: Topical report

    SciTech Connect

    Jeong, P.

    1987-06-01

    Ultrasonic wave propagation in centrifugally cast stainless steel (CCSS) was investigated. The difficulties of inspecting CCSS material stem from elastic anisotropy that hampers defect location and severe attenuation caused by coarse grains within the structure that makes defect detection difficult. During this investigation, grain effects on ultrasonic wave propagation were investigated, techniques for identifying different grain structures were developed, and compensation methods for grain effects were addressed. Each step is explained analytically based on relevant theory and proven experimentally. Experiments were conducted on specially designed test specimens: angled blocks, polygonal blocks, wedge blocks, and calibration blocks. Wave parameters such as phase velocity, skew angle, energy velocity, attenuation, beam width, amplitude variation patterns, and frequency dependence on grain structures were all measured with these specimens. CCSS grain structures investigated were equiaxed-fine grains, columnar-dendritic grains, and coarse grains. For comparison purposes, additional types of material such as static-cast stainless steel, forged stainless steel, and carbon steel materials were also investigated. Longitudinal wave, horizontally and vertically polarized shear wave modes were all considered in experiments. The use of an automated ultrasonic system was also demonstrated for grain structure identification.

  6. Market Opportunities for Austenitic Stainless Steels in SO2 Scrubbers

    NASA Astrophysics Data System (ADS)

    Michels, Harold T.

    1980-10-01

    Recent U.S. federal legislation has created new opportunities for SO2 scrubbers because all coals, even low-sulfur western coals, will probably require scrubbing to remove SO2 from gaseous combustion products. Scrubbing, the chemical absorption of SO2 by vigorous contact with a slurry—usually lime or limestone—creates an aggressive acid-chloride solution. This presents a promising market for pitting-resistant austenitic stainless steels, but there is active competition from rubber and fiberglass-lined carbon steel. Since the latter are favored on a first-cost basis, stainless steels must be justified on a cost/performance or life-cost basis. Nickel-containing austenitic alloys are favored because of superior field fabricability. Ferritic stainless steels have little utility in this application because of limitations in weldability and resulting poor corrosion resistance. Inco corrosion test spools indicate that molybdenum-containing austenitic alloys are needed. The leanest alloys for this application are 316L and 317L. Low-carbon grades of stainless steel are specified to minimize corrosion in the vicinity of welds. More highly alloyed materials may be required in critical areas. At present, 16,000 MW of scrubber capacity is operational and 17,000 MW is under construction. Another 29,000 MW is planned, bringing the total to 62,000 MW. Some 160,000 MW of scrubber capacity is expected to be placed in service over the next 10 years. This could translate into a total potential market of 80,000 tons of alloy plate for new power industry construction in the next decade. Retrofitting of existing power plants plus scrubbers for other applications such as inert gas generators for oil tankers, smelters, municipal incinerators, coke ovens, the pulp and paper industry, sulfuric acid plants, and fluoride control in phosphoric acid plants will add to this large market.

  7. Hydrogen transport through stainless steel under plasma irradiation

    NASA Astrophysics Data System (ADS)

    Airapetov, A. A.; Begrambekov, L. B.; Kaplevsky, A. S.; Sadovskiy, Ya A.

    2016-01-01

    The paper presents the results of investigation of gas exchange through stainless steel surface of the plasma chamber under irradiation with hydrogen atoms in oxygen atmosphere or oxygen contaminated hydrogen plasma. Dependence of this process on various irradiation parameters, such as the metal temperature, energy of irradiating ions, gas composition of plasma are studied. It is shown, that desorption from stainless steel is activated with the increase of the plasma chamber walls temperature and energy of irradiating ions. Hydrogen release occurs also under irradiation of the walls by helium and argon plasmas added with oxygen, however the amount of released hydrogen is several times lower than in the case of irradiation with oxygen contaminated deuterium plasma.

  8. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  9. Inhibition of Sodium Benzoate on Stainless Steel in Tropical Seawater

    SciTech Connect

    Seoh, S. Y.; Senin, H. B.; Nik, W. N. Wan; Amin, M. M.

    2007-05-09

    The inhibition of sodium benzoate for stainless steel controlling corrosion was studied in seawater at room temperature. Three sets of sample have been immersed in seawater containing sodium benzoate with the concentrations of 0.3M, 0.6M and 1.0M respectively. One set of sample has been immersed in seawater without adding any sodium benzoate. It was found that the highest corrosion rate was observed for the stainless steel with no inhibitor was added to the seawater. As the concentration of sodium benzoate being increased, the corrosion rate is decreases. Results show that by the addition of 1.0M of sodium benzoate in seawater samples, it giving {>=} 90% efficiencies.

  10. STAINLESS STEEL INTERACTIONS WITH SALT CONTAINING PLUTONIUM OXIDES

    SciTech Connect

    Nelson, Z.; Chandler, G.; Dunn, K.; Stefek, T.; Summer, M.

    2010-02-01

    Salt containing plutonium oxide materials are treated, packaged and stored within nested, stainless steel containers based on requirements established in the DOE 3013 Standard. The moisture limit for the stored materials is less than 0.5 weight %. Surveillance activities which are conducted to assess the condition of the containers and assure continuing 3013 container integrity include the destructive examination of a select number of containers to determine whether corrosion attack has occurred as a result of stainless steel interactions with salt containing plutonium oxides. To date, some corrosion has been observed on the innermost containers, however, no corrosion has been noted on the outer containers and the integrity of the 3013 container systems is not expected to be compromised over a 50 year storage lifetime.

  11. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  12. Technique to eliminate helium induced weld cracking in stainless steels

    SciTech Connect

    Chin-An Wang; Chin, B.A.; Grossbeck, M.L.

    1992-12-31

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials.

  13. Lifetest investigations with stainless steel/water heat pipes

    NASA Astrophysics Data System (ADS)

    Muenzel, W. D.; Kraehling, H.

    Life tests were conducted on water heat pipes, made from four different alloys of stainless steel, at operation temperatures of 120, 160, 220, and 320 C in a reflux boiler mode for more than 20,000 hr. Other parameters varied during the tests included capillary structure, pretreatment and cleaning of the components, additional oxidation of the inner surface, filling procedures, amoung of liquid change, the number of ventings, and the duration of the reaction runs. The best results were obtained with pipes containing stainless steels with molybdenum alloy additions and with carbon contents of greater than 0.03%; with components which formed a protective surface layer; with the use of double-distilled water that had been ultrasonically degassed; with repeated ventings during the initial reaction run of 500 hr minimum duration; and with the addition of gaseous oxygen into the heat pipe during the reaction run with subsequent venting.

  14. New hermetic sealing material for vacuum brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  15. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-05-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  16. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-09-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  17. Glow discharge cleaning of carbon fiber composite and stainless steel

    NASA Astrophysics Data System (ADS)

    Airapetov, A.; Begrambekov, L.; Brémond, S.; Douai, D.; Kuzmin, A.; Sadovsky, Ya.; Shigin, P.; Vergasov, S.

    2011-08-01

    The paper experimentally investigates and analyses the features and mechanisms of both of oxygen removal by deuterium glow discharge from CFC, pyrolytic graphite and stainless steel subjected to irradiation in oxygen contaminated plasma. It is shown that oxygen implanted in pyrolytic graphite (PG) perpendicular to basal plates is removed after sputtering the layer slightly thicker than oxygen stopping zone (≈2 nm). Fast deuterium ions penetrating into CFC during GDC transfer the trapped oxygen atoms into the bulk. Thus, much thicker surface layer has to be removed (500-1000 nm) for oxygen release. Irradiation of stainless steel in plasma leads to formation of a barrier layer with thickness (2-4 nm) equal, or slightly higher than stopping range of oxygen ions. The layer accumulates the main fraction of implanted oxygen and prevents its penetration into the bulk. After barrier layer sputtering oxygen spreads into the bulk. Parameters and conditions of optimum GDC are discussed.

  18. The technology of chromium oxide passivation on stainless steel surface

    SciTech Connect

    Ohmi, Tadahiro; Ohki, Atsushi; Nakamura, Masakazu; Kawada, Koji; Watanabe, Tsuyoshi; Nakagawa, Yoshinori; Miyoshi, Shinji; Takahashi, Shinji; Chen, M.S.K. . Dept. of Electronics)

    1993-06-01

    A complete chromium oxide (Cr[sub 2]O[sub 3]) passivation technology has been developed for stainless steel surfaces for use in high purity gas-delivery systems and process chambers. Starting with an electrochemical buffing (ECB) to add to electro-polished (EP) SUS316L stainless steel material, an optimal thermal treatment was found by using a gas mixture of 10% hydrogen, 1--10 ppm oxygen and argon balance gas at 500C for 1 h. Five-day corrosion tests with HCl gas (containing 1.4 ppm moisture) at 5 kg/cm[sup 2] and 100C showed no sign of corrosion on the chromium oxide passivated surface. Chemical stability tests on this surface with silane specialty gas thermal decomposition also showed a remarkable noncatalytic activity compared with conventional surfaces.

  19. Duplex stainless steels for the pulp and paper industry

    SciTech Connect

    Alfonsson, E.; Olsson, J.

    1999-07-01

    The metallurgy and corrosion resistance of duplex stainless steel, particularly with regards to applications in the pulp and paper industry, are described. Practical experiences from pressure vessel installations in cooking plants and bleach plants as well as from non-pressurized items in different parts along the fiber line, are given. The paper also reviews corrosion test results presented previously and compares these with recent test data and the practical experiences. Though most of the installations have been successful, some cases of corrosion attacks on duplex stainless steel have been reported, although these are very limited in number: one digester, one calorifier, two pulp storage towers, and two bleach plant filter washers, of a total of more than 700 identified installations.

  20. Investigation of Laser Peening Effects on Hydrogen Charged Stainless Steels

    SciTech Connect

    Zaleski, Tania M.

    2008-10-30

    Hydrogen-rich environments such as fuel cell reactors can exhibit damage caused by hydrogen permeation in the form of corrosion cracking by lowering tensile strength and decreasing material ductility. Coatings and liners have been investigated, but there were few shot-peening or laser peening studies referenced in the literature with respect to preventing hydrogen embrittlement. The surface compressive residual stress induced by laser peening had shown success in preventing stress corrosion cracking (SCC) for stainless steels in power plants. The question arose if the residual stresses induced by laser peening could delay the effects of hydrogen in a material. This study investigated the effect of laser peening on hydrogen penetration into metal alloys. Three areas were studied: laser peening, hydrogenation, and hydrogen detection. This study demonstrated that laser peening does not reduce the hydrogen permeation into a stainless steel surface nor does it prevent hydrogen embrittlement. The effect of laser peening to reduce hydrogen-assisted fatigue was unclear.

  1. Sensitization and IGSCC susceptibility prediction in stainless steel pipe weldments

    SciTech Connect

    Atteridge, D.G.; Simmons, J.W.; Li, Ming; Bruemmer, S.M.

    1991-11-01

    An analytical model, based on prediction of chromium depletion, has been developed for predicting thermomechanical effects on austenitic stainless steel intergranular stress corrosion cracking (IGSCC) susceptibility. Model development and validation is based on sensitization development analysis of over 30 Type 316 and 304 stainless steel heats. The data base included analysis of deformation effects on resultant sensitization development. Continuous Cooling sensitization behavior is examined and modelled with and without strain. Gas tungsten are (GTA) girth pipe weldments are also characterized by experimental measurements of heat affected zone (HAZ) temperatures, strains and sensitization during/after each pass; pass by pass thermal histories are also predicted. The model is then used to assess pipe chemistry changes on IGSCC resistance.

  2. Emissivity of sodium wetted and oxidized Type 304 stainless steel

    SciTech Connect

    Haines, N.L.; Craig, R.E.; Forsyth, D.R.; Novendstern, E.H.

    1980-01-01

    The emissivity of sodium wetted and oxidized Type 304 stainless steel was determined to provide data for calculating the heat flow through Liquid Metal Fast Breeder Reactor (LMFBR) reflector plates, located above the sodium pool, to the reactor closure head. An emissivity experiment using a Type 304 stainless steel specimen was performed in an inerted glovebox. Relatively high oxygen concentrations of 10,000 and 50 vppm were used in the argon/oxygen mixtures to reduce reaction time. Following wetting and oxidation, the specimen was heated to a maximum temperature of 450/sup 0/C and the emissivity of the oxidized coating was calculated. Results indicate that the emissivity of the coating ranged from 0.55 to 0.92.

  3. Long-Term Underground Corrosion of Stainless Steels

    SciTech Connect

    M. K. Adler Flitton; T. S. Yoder

    2007-03-01

    In 1970, the National Institute of Standards and Technology (NIST) implemented the most ambitious and comprehensive long-term corrosion behavior test to date for stainless steels in soil environments. Over thirty years later, one of the six test sites was targeted to research subsurface contamination and transport processes in the vadose and saturated zones. This research directly applies to environmental management operational corrosion issues and long term stewardship scientific needs for understanding the behavior of waste forms and their near-field contaminant transport of chemical and radiological contaminants at nuclear disposal sites. This paper briefly describes the ongoing research and the corrosion analysis results of the stainless steel plate specimens recovered from the partial recovery of the first test site.

  4. SELECTIVE SEPARATION OF URANIUM FROM FERRITIC STAINLESS STEELS

    DOEpatents

    Beaver, R.J.; Cherubini, J.H.

    1963-05-14

    A process is described for separating uranium from a nuclear fuel element comprising a uranium-containing core and a ferritic stainless steel clad by heating said element in a non-carburizing atmosphere at a temperature in the range 850-1050 un. Concent 85% C, rapidly cooling the heated element through the temperature range 815 un. Concent 85% to 650 EC to avoid annealing said steel, and then contacting the cooled element with an aqueous solution of nitric acid to selectively dissolve the uranium. (AEC)

  5. Surface nanocrystallization of stainless steel for reduced biofilm adherence.

    PubMed

    Yu, Bin; Davis, Elisabeth M; Hodges, Robert S; Irvin, Randall T; Li, D Y

    2008-08-20

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force. PMID:21730615

  6. Surface nanocrystallization of stainless steel for reduced biofilm adherence

    NASA Astrophysics Data System (ADS)

    Yu, Bin; Davis, Elisabeth M.; Hodges, Robert S.; Irvin, Randall T.; Li, D. Y.

    2008-08-01

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force.

  7. Ion beam nitriding of single and polycrystalline austenitic stainless steel

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Declemy, A.; Pranevicius, L.; Milhet, X.

    2005-04-15

    Polycrystalline and single crystalline [orientations (001) and (011)] AISI 316L austenitic stainless steel was implanted at 400 deg. C with 1.2 keV nitrogen ions using a high current density of 0.5 mA cm{sup -2}. The nitrogen distribution profiles were determined using nuclear reaction analysis (NRA). The structure of nitrided polycrystalline stainless steel samples was analyzed using glancing incidence and symmetric x-ray diffraction (XRD) while the structure of the nitrided single crystalline stainless steel samples was analyzed using x-ray diffraction mapping of the reciprocal space. For identical treatment conditions, it is observed that the nitrogen penetration depth is larger for the polycrystalline samples than for the single crystalline ones. The nitrogen penetration depth depends on the orientation, the <001> being more preferential for nitrogen diffusion than <011>. In both type of samples, XRD analysis shows the presence of the phase usually called 'expanded' austenite or {gamma}{sub N} phase. The lattice expansion depends on the crystallographic plane family, the (001) planes showing an anomalously large expansion. The reciprocal lattice maps of the nitrided single crystalline stainless steel demonstrate that during nitriding lattice rotation takes place simultaneously with lattice expansion. The analysis of the results based on the presence of stacking faults, residual compressive stress induced by the lattice expansion, and nitrogen concentration gradient indicates that the average lattice parameter increases with the nitrided layer depth. A possible explanation of the anomalous expansion of the (001) planes is presented, which is based on the combination of faster nitriding rate in the (001) oriented grains and the role of stacking faults and compressive stress.

  8. Manganese-stabilized austenitic stainless steels for fusion applications

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.

    1990-01-01

    An austenitic stainless steel that is comprised of Fe, Cr, Mn, C but no Ni or Nb and minimum N. To enhance strength and fabricability minor alloying additions of Ti, W, V, B and P are made. The resulting alloy is one that can be used in fusion reactor environments because the half-lives of the elements are sufficiently short to allow for handling and disposal.

  9. Manganese-stabilized austenitic stainless steels for fusion applications

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.

    1990-08-07

    An austenitic stainless steel that is comprised of Fe, Cr, Mn, C but no Ni or Nb and minimum N. To enhance strength and fabricability minor alloying additions of Ti, W, V, B and P are made. The resulting alloy is one that can be used in fusion reactor environments because the half-lives of the elements are sufficiently short to allow for handling and disposal.

  10. Corrosion Testing of Stainless Steel Fuel Cell Hardware

    SciTech Connect

    Wilson, M.S.; Zawodzinski, C.; Gottesfeld, S.

    1998-11-01

    Metal hardware is gaining increasing interest in polymer electrolyte fuel cell (PEFC) development as a possible alternative to machined graphite hardware because of its potential for low-cost manufacturing combined with its intrinsic high conductivity, minimal permeability and advantageous mechanical properties. A major barrier to more widespread use of metal hardware has been the susceptibility of various metals to corrosion. Few pure metals can withstand the relatively aggressive environment of a fuel cell and thus the choices for hardware are quite limited. Precious metals such as platinum or gold are prohibitively expensive and so tend to be utilized as coatings on inexpensive substrates such as aluminum or stainless steel. The main challenge with coatings has been to achieve pin-hole free surfaces that will remain so after years of use. Titanium has been used to some extent and though it is very corrosion-resistant, it is also relatively expensive and often still requires some manner of surface coating to prevent the formation of a poorly conducting oxide layer. In contrast, metal alloys may hold promise as potentially low-cost, corrosion-resistant materials for bipolar plates. The dozens of commercially available stainless steel and nickel based alloys have been specifically formulated to offer a particular advantage depending upon their application. In the case of austenitic stainless steels, for example, 316 SS contains molybdenum and a higher chromium content than its more common counterpart, 304 SS, that makes it more noble and increases its corrosion resistance. Likewise, 316L SS contains less carbon than 316 SS to make it easier to weld. A number of promising corrosion-resistant, highly noble alloys such as Hastelloy{trademark} or Duplex{trademark} (a stainless steel developed for seawater service) are available commercially, but are expensive and difficult to obtain in various forms (i.e. wire screen, foil, etc.) or in small amounts for R and D

  11. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  12. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  13. Fatigue crack propagation behavior of stainless steel welds

    NASA Astrophysics Data System (ADS)

    Kusko, Chad S.

    The fatigue crack propagation behavior of austenitic and duplex stainless steel base and weld metals has been investigated using various fatigue crack growth test procedures, ferrite measurement techniques, light optical microscopy, stereomicroscopy, scanning electron microscopy, and optical profilometry. The compliance offset method has been incorporated to measure crack closure during testing in order to determine a stress ratio at which such closure is overcome. Based on this method, an empirically determined stress ratio of 0.60 has been shown to be very successful in overcoming crack closure for all da/dN for gas metal arc and laser welds. This empirically-determined stress ratio of 0.60 has been applied to testing of stainless steel base metal and weld metal to understand the influence of microstructure. Regarding the base metal investigation, for 316L and AL6XN base metals, grain size and grain plus twin size have been shown to influence resulting crack growth behavior. The cyclic plastic zone size model has been applied to accurately model crack growth behavior for austenitic stainless steels when the average grain plus twin size is considered. Additionally, the effect of the tortuous crack paths observed for the larger grain size base metals can be explained by a literature model for crack deflection. Constant Delta K testing has been used to characterize the crack growth behavior across various regions of the gas metal arc and laser welds at the empirically determined stress ratio of 0.60. Despite an extensive range of stainless steel weld metal FN and delta-ferrite morphologies, neither delta-ferrite morphology significantly influence the room temperature crack growth behavior. However, variations in weld metal da/dN can be explained by local surface roughness resulting from large columnar grains and tortuous crack paths in the weld metal.

  14. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  15. 46 CFR 148.04-13 - Ferrous metal borings, shavings, turnings, or cuttings (excluding stainless steel).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... (excluding stainless steel). 148.04-13 Section 148.04-13 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... stainless steel). (a) This section applies to the stowage and transportation in bulk of hazardous materials... steel). However, unmanned barges on which the article is stowed for or transported on a voyage...

  16. 75 FR 39663 - Stainless Steel Bar From Brazil: Final Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-12

    ... Antidumping Duty Administrative Review, 73 FR 75398, 75399 (December 11, 2008), and Stainless Steel Sheet and... Steel Bar From Brazil, 59 FR 66914 (December 28, 1994). These deposit requirements shall remain in... International Trade Administration Stainless Steel Bar From Brazil: Final Results of Antidumping...

  17. 75 FR 54090 - Stainless Steel Bar From India: Final Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-03

    ... Steel Bar from India, 59 FR 66915 (December 28, 1994). These cash deposit requirements, when imposed... International Trade Administration Stainless Steel Bar From India: Final Results of Antidumping Duty... results of the administrative review of the antidumping duty order on stainless steel bar (``SSB'')...

  18. Recrystallization and Grain Growth of 316L Stainless Steel Wires

    NASA Astrophysics Data System (ADS)

    Zhao, Xiuyun; Liu, Yong; Wang, Yan; Feng, Ping; Tang, Huiping

    2014-07-01

    Recrystallization and grain growth behaviors of 316L stainless steel wires with a diameter of 12 µm were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy (TEM), and X-ray diffraction techniques. Heavily cold-drawn wires were isothermally held at temperatures from 1073 K to 1223 K (800 °C to 950 °C) for various holding times. Optical microscopy and TEM observations showed that recrystallization grains have irregular shape and that twins exist. The texture formed during drawing and annealing processes of the wires, as measured by X-ray methods, showed a fiber texture approximated by a <111> and a <100> component. The value of the grain growth exponent n was calculated, and the kinetic rates were plotted using the Arrhenius equation. Results show that the activation energy of the grain growth for 316L stainless steel wire was determined to be 407 kJ/mol, which was much higher than that of the bulk 316L stainless steel. The small wire diameter and the existence of texture played important roles in the increase of the activation energy for grain growth of the wire.

  19. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing.

    PubMed

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands. PMID:26601037

  20. Surface interactions of cesium and boric acid with stainless steel

    SciTech Connect

    Grossman-Canfield, N.

    1995-08-01

    In this report, the effects of cesium hydroxide and boric acid on oxidized stainless steel surfaces at high temperatures and near one atmosphere of pressure are investigated. This is the first experimental investigation of this chemical system. The experimental investigations were performed using a mass spectrometer and a mass electrobalance. Surfaces from the different experiments were examined using a scanning electron microscope to identify the presence of deposited species, and electron spectroscopy for chemical analysis to identify the species deposited on the surface. A better understanding of the equilibrium thermodynamics, the kinetics of the steam-accelerated volatilizations, and the release kinetics are gained by these experiments. The release rate is characterized by bulk vaporization/gas-phase mass transfer data. The analysis couples vaporization, deposition, and desorption of the compounds formed by cesium hydroxide and boric acid under conditions similar to what is expected during certain nuclear reactor accidents. This study shows that cesium deposits on an oxidized stainless steel surface at temperatures between 1000 and 1200 Kelvin. Cesium also deposits on stainless steel surfaces coated with boric oxide in the same temperature ranges. The mechanism for cesium deposition onto the oxide layer was found to involve the chemical reaction between cesium and chromate. Some revaporization in the cesium hydroxide-boric acid system was observed. It has been found that under the conditions given, boric acid will react with cesium hydroxide to form cesium metaborate. A model is proposed for this chemical reaction.

  1. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2016-02-01

    Cast stainless steels (CASSs) have been extensively used for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich α'-phase by Spinodal decomposition of δ-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to provide an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. An approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. These results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.

  2. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  3. Iodine susceptibility of pseudomonads grown attached to stainless steel surfaces

    NASA Technical Reports Server (NTRS)

    Pyle, B. H.; McFeters, G. A.

    1990-01-01

    Pseudomonads were adapted to grow in phosphate-buffered water and on stainless steel surfaces to study the iodine sensitivity of attached and planktonic cells. Cultures adapted to low nutrient growth were incubated at room temperature in a circulating reactor system with stainless steel coupons to allow biofilm formation on the metal surfaces. In some experiments, the reactor was partially emptied and refilled with buffer at each sampling time to simulate a "fill-and-draw" water system. Biofilms of attached bacteria, resuspended biofilm bacteria, and reactor suspension, were exposed to 1 mg l-1 iodine for 2 min. Attached bacterial populations which established on coupons within 3 to 5 days displayed a significant increase in resistance to iodine. Increased resistance was also observed for resuspended cells from the biofilm and planktonic bacteria in the system suspension. Generally, intact biofilms and resuspended biofilm cells were most resistant, followed by planktonic bacteria and phosphate buffer cultures. Thus, biofilm formation on stainless steel surfaces within water systems can result in significantly increased disinfection resistance of commonly-occurring water-borne bacteria that may enhance their ability to colonise water treatment and distribution systems.

  4. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  5. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing

    PubMed Central

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands. PMID:26601037

  6. Thermo-mechanical behavior of stainless steel knitted structures

    NASA Astrophysics Data System (ADS)

    Hamdani, Syed Talha Ali; Fernando, Anura; Maqsood, Muhammad

    2015-11-01

    Heating fabric is an advanced textile material that is extensively researched by the industrialists and the scientists alike. Ability to create highly flexible and drapeable heating fabrics has many applications in everyday life. This paper presents a study conducted on the comparison of heatability of knitted fabric made of stainless steel yarn. The purpose of the study is to find a suitable material for protective clothing against cold environments. In the current research the ampacity of stainless steel yarn is observed in order to prevent the overheating of the heating fabrics. The behavior of the knitted structure is studied for different levels of supply voltage. Infrared temperature sensing is used to measure the heat generated from the fabrics in order to measure the temperature of the fabrics without physical contact. It is concluded that interlock structure is one of the most suited structures for knitted heating fabrics. As learnt through this research, fabrics made of stainless steel yarn are capable of producing a higher level of heating compared to that of knitted fabric made using silver coated polymeric yarn at the same supply voltage.

  7. Recombination coefficients of O and N radicals on stainless steel

    NASA Astrophysics Data System (ADS)

    Singh, Harmeet; Coburn, J. W.; Graves, David B.

    2000-09-01

    Surface recombination coefficients of O and N radicals in pure O2 and N2 plasmas, respectively, have been estimated on the stainless steel walls of a low-pressure inductively coupled plasma reactor. The recombination coefficients are estimated using a steady state plasma model describing the balance between the volume generation of the radicals from electron-impact dissociation of the parent molecules, and the loss of the radicals due to surface recombination. The model uses radical and parent molecule number densities and the electron energy distribution function (EEDF) as input parameters. We have measured the radical number density using appearance potential mass spectrometry. The parent neutral number density is measured using mass spectrometry. The EEDF is measured using a Langmuir probe. The recombination coefficient of O radicals on stainless steel walls at approximately 330 K is estimated to be 0.17±0.02, and agrees well with previous measurements. The recombination coefficient of N radicals is estimated to be 0.07±0.02 on stainless steel at 330 K.

  8. Compatibility Assessment of Advanced Stainless Steels in Sodium

    SciTech Connect

    Pawel, Steven J

    2012-01-01

    Type 316L stainless steel capsules containing commercially pure sodium and miniature tensile specimens of HT-UPS (austenitic, 14Cr-16Ni), NF-616 (ferritic/martensitic, 9Cr-2W-0.5Mo), or 316L (austenitic, 17Cr-10Ni-2Mo) stainless steel were exposed at 600 or 700 C for 100 and 400 h as a screening test for compatibility. Using weight change, tensile testing, and metallographic analysis, HT-UPS and 316L were found to be largely immune to changes resulting from sodium exposure, but NF-616 was found susceptible to substantial decarburization at 700 C. Subsequently, two thermal convection loops (TCLs) constructed of 316L and loaded with commercially pure sodium and miniature tensile specimens of HT-UPS and 316L were operated for 2000 h each one between 500 and 650 C, the other between 565 and 725 C at a flow rate of about 1.5 cm/s. Changes in specimen appearance, weight, and tensile properties were observed to be very minor in all cases, and there was no metallographic evidence of microstructure changes, composition gradients, or mass transfer resulting from prolonged exposure in a TCL. Thus, it appears that HT-UPS and 316L stainless steels are similarly compatible with commercially pure sodium under these exposure conditions.

  9. Corrosion of stainless steel for HLW containers under gamma irradiation

    SciTech Connect

    Osada, K.; Muraoka, S.

    1993-12-31

    The corrosion behavior of type 304 stainless steel was studied under gamma irradiation as part of the evaluation for the long-term durability of high-level radioactive waste (HLW) disposal containers. Gamma rays, generated from fission products in high-level radioactive waste, are considered to change the environment around the canisters and overpacks. The redox potentials for NaCl solutions and corrosion potentials of stainless steel were measured to consider the effects of gamma irradiation, by using an electrochemical method. The pitting potentials of stainless steel for NaCl solutions were also measured to examine the pitting corrosion under gamma irradiation. As a result of this experiment, it is concluded that the oxidizing properties as a result of the formation of H{sub 2}O{sub 2} and H{sub 2} produced by gamma irradiation depended on the concentration of Cl{sup -}, and that the strength of oxidizing properties of 1M (mol{center_dot}dm{sup -3}) NaCl solution was particularly high, and the pitting corrosion as found for 1M NaCl solution under gamma irradiation at the dose rate of 2.6{times}10{sup 2} C/kg{center_dot}h (1.0{times}10{sup 6} R/h) at 60{degrees}C, by using an electrochemical method.

  10. Adsorption of ammonia on treated stainless steel and polymer surfaces

    NASA Astrophysics Data System (ADS)

    Vaittinen, O.; Metsälä, M.; Persijn, S.; Vainio, M.; Halonen, L.

    2014-05-01

    Adsorption of dynamically diluted ammonia at part-per-billion to low part-per-million concentrations in dry nitrogen was studied with treated and non-treated stainless steel and polymer test tubes. The treatments included electropolishing and two types of coatings based on amorphous silicon. Cavity ring-down spectroscopy with an external cavity diode laser operating in the near-infrared wavelength range was used to monitor the adsorption process in real time in continuous-flow conditions to obtain quantitative assessment of the adsorptive properties of the studied surfaces. The investigated polymers were all less adsorptive than any of the treated or non-treated stainless steel surfaces. Some of the commercial coatings reduced the adsorption loss of stainless steel by a factor of ten or more. Polyvinylidene fluoride was found to be superior (less adsorption) to the four other studied polymer coatings. The number of adsorbed ammonia molecules per surface area obtained at different ammonia gas phase concentrations was modeled with Langmuir and Freundlich isotherms. The time behavior of the adsorption-desorption process occurring in the time scale of seconds and minutes was simulated with a simple kinetic model.

  11. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    SciTech Connect

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2015-11-12

    We used cast stainless steels (CASSs)for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich alpha-phase by Spinodal decomposition of delta-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to provide an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. Moreover, an approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. Our results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.

  12. Evaluation of manual ultrasonic inspection of cast stainless steel piping

    SciTech Connect

    Taylor, T.T.

    1984-05-01

    Two studies have attempted to determine the degree of inspectability of centrifugally cast stainless steel (CCSS) pipe. In one study, Westinghouse examined the reliability of ultrasonic test methods in the detection of mechanical fatigue cracks. The second study was an NRC-sponsored Pipe Inspection Round Robin (PIRR) test conducted at Pacific Northwest Laboratory (PNL). The Westinghouse study reported that 80% detection was achieved for mechanical fatigue cracks having 20% throughwall depth. The PNL study reported that less than 30% detection was achieved for thermal fatigue cracks ranging from 5% to 50% through-wall. A cooperative program between PNL and Westinghouse was conducted to resolve the differences between the two studies. The program was designed as a limited round robin. Detection experiments were performed on samples from both the PNL and Westinghouse studies. The data reported here indicate that flaw type (thermal fatigue versus mechanical fatigue) was a significant factor in detection. Mechanical fatigue cracks were more easily detected than thermal fatigue cracks. The data conclusively show that manual ultrasonic inspection cannot size flaws in cast stainless steel material. The study recommends that ultrasonic inspection of cast stainless steel pipe be continued because cracks caused by some failure mechanisms (i.e., mechanical fatigue cracks) have proven to be detectable.

  13. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  14. Mechanical Behavior and Fractography of 304 Stainless Steel with High Hydrogen Concentration

    SciTech Connect

    Au, M.

    2003-02-05

    Hydrogen embrittlement of 304 stainless steel with different hydrogen concentrations has been investigated. An electrochemical technique was used to effectively charge the high level of hydrogen into 304 stainless steel in a short period of time. At 25 ppm of hydrogen, 304 stainless steel loses 10 percent of its original mechanical strength and 20 percent plasticity. Although the ductile feature dominates the fractography, the brittle crown area near the outer surface shows the intergranular rupture effected by hydrogen. At 60 ppm of hydrogen, 304 stainless steel loses 23 percent of its strength and 38 percent plasticity, where the brittle mode dominates the fracture of the materials. Experimental results show that hydrogen damage to the performance of 304 stainless steel is significant even at very low levels. The fractograph analysis indicates the high penetration ability of hydrogen in 304 stainless steel. This work also demonstrates the advantages of the electrochemical charging technique in the study of hydrogen embrittlement.

  15. Thermal conductivity of commercially available 21-6-9 stainless steel

    SciTech Connect

    Yuecel, A.; Maddocks, J.R.

    1993-08-01

    Thermal conductivity values of 21-6-9 stainless steel over the temperature range of 5 K to 120 K are reported. Thermal conductivity integrals are measured using a steady-state heat flux method. The resulting data are fit with a polynomial and differentiated to obtain the conductivity. The derived conductivity is compared to published data for high-manganese stainless steels and to data for other stainless steels. A discussion of the methodology and its accuracy is included.

  16. Particle Impact Ignition Test Data on a Stainless Steel Hand Valve

    NASA Technical Reports Server (NTRS)

    Peralta, Stephen

    2010-01-01

    This slide presentation reviews the particle impact ignition test of a stainless steel hand valve. The impact of particles is a real fire hazard with stainless steel hand valves, however 100 mg of particulate can be tolerated. Since it is unlikely that 100 mg of stainless steel contaminant particles can be simultaneously released into this type of valve in the WSTF configuration, this is acceptable and within statistical confidence as demonstrated by testing.

  17. Tensile behavior of irradiated manganese-stabilized stainless steel

    SciTech Connect

    Klueh, R.L.

    1996-10-01

    Tensile tests were conducted on seven experimental, high-manganese austenitic stainless steels after irradiation up to 44 dpa in the FFTF. An Fe-20Mn-12Cr-0.25C base composition was used, to which various combinations of Ti, W, V, B, and P were added to improve strength. Nominal amounts added were 0.1% Ti, 1% W, 0.1% V, 0.005% B, and 0.03% P. Irradiation was carried out at 420, 520, and 600{degrees}C on the steels in the solution-annealed and 20% cold-worked conditions. Tensile tests were conducted at the irradiation temperature. Results were compared with type 316 SS. Neutron irradiation hardened all of the solution-annealed steels at 420, 520, and 600{degrees}C, as measured by the increase in yield stress and ultimate tensile strength. The steel to which all five elements were added to the base composition showed the least amount of hardening. It also showed a smaller loss of ductility (uniform and total elongation) than the other steels. The total and uniform elongations of this steel after irradiation at 420{degrees}C was over four times that of the other manganese-stabilized steels and 316 SS. There was much less difference in strength and ductility at the two higher irradiation temperatures, where there was considerably less hardening, and thus, less loss of ductility. In the cold-worked condition, hardening occured only after irradiation at 420{degrees}C, and there was much less difference in the properties of the steels after irradiation. At the 420{degrees}C irradiation temperature, most of the manganese-stabilized steels maintained more ductility than the 316 SS. After irradiation at 420{degrees}C, the temperature of maximum hardening, the steel to which all five of the elements were added had the best uniform elongation.

  18. High temperature properties of an austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Nikulin, I.; Kaibyshev, R.; Skorobogatykh, V.

    2010-07-01

    Tensile properties of the 18Cr-9Ni-W-Nb-V-N austenitic stainless steel were studied at strain rates ranging from 6.7×10-6 to 1.3×10-2 s-1 in the temperature interval 20-740°C. It was found that this steel exhibits jerky flow at temperatures ranging from 530 to 680°C and an initial strain rate of 1.3×10-3 s-1. This phenomenon was interpreted in terms of Portevin-Le Chatelier (PLC) effect occurring due to dynamic strain aging (DSA). PLC yields significant increase in high temperature strength of this steel due to extending of plateau on temperature dependence of yield strength (YS) and ultimate tensile strength (UTS) to higher temperatures. As a result, YS and UTS remain virtually unchanged with increasing temperature from 350 to 740°C. Role of additives of tungsten and vanadium in DSA and high temperatures strength of the austenitic stainless steel is discussed.

  19. Defect microstructures in neutron-irradiated copper and stainless steel

    SciTech Connect

    Zinkle, S.J.; Sindelar, R.L.

    1987-09-01

    The defect microstructures of copper and type 304L austenitic stainless steel have been examined following neutron irradiation under widely different conditions. Less than 0.2% of the defect clusters in steel irradiated at 120/sup 0/C with moderated fission neutrons were resolvable as stacking fault tetrahedra (SFT). The fraction of defect clusters identified as SFT in copper varied from approx.10% for a low-dose 14-MeV neutron irradiation at 25/sup 0/C to approx.50% for copper irradiated to 1.3 dpa in a moderated fission spectrum at 182/sup 0/C. The mean cluster size in copper was about 2.6 nm for both cases, despite the large differences in irradiation conditions. The mean defect cluster size in the irradiated steel was about 1.8 nm. The absence of SFT in stainless steel may be due to the generation of 35 appm He during the irradiation, which caused the vacancies to form helium-filled cavities instead of SFT. 20 refs.

  20. Superplastic Forming of Duplex Stainless Steel for Aerospace Part

    SciTech Connect

    Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

    2011-08-22

    In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 deg. C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

  1. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media.

    PubMed

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-12-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott-Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  2. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media

    PubMed Central

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-01-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott–Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  3. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  4. Abnormal magnetic behaviour of powder metallurgy austenitic stainless steels sintered in nitrogen

    NASA Astrophysics Data System (ADS)

    García, C.; Martin, F.; Blanco, Y.

    2009-10-01

    The magnetic response of AISI 304L and AISI 316L obtained through powder metallurgy and sintered in nitrogen were studied. AISI 304L sintered in nitrogen showed a ferromagnetic behaviour in as-sintered state while AISI 316L was paramagnetic. After solution annealing both were paramagnetic. Magnetic behaviour was analysed by using a vibrating sample magnetometer, a magnetic ferritscope and magnetic etching. A microstructural characterization was performed by means of optical metallography, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDS). Some samples when needed were submitted to aged heat treatments at 675 and 875 °C for 90 min, 4, 6, 8 or 48 h. The main microstructural feature found was the presence of a lamellar constituent formed by nitride precipitates and an interlamellar matrix of austenite and/or ferrite. The abnormal magnetic response was explained based on this.

  5. The interaction between nitride uranium and stainless steel

    NASA Astrophysics Data System (ADS)

    Shornikov, D. P.; Nikitin, S. N.; Tarasov, B. A.; Baranov, V. G.; Yurlova, M. S.

    2016-04-01

    Uranium nitride is most popular nuclear fuel for Fast Breeder Reactor New Generation. In-pile experiments at reactor BOR-60 was shown an interaction between nitride fuel and stainless steel in the range of 8-11% burn up (HA). In order to investigate this interaction has been done diffusion tests of 200 h and has been shown that the reaction occurs in the temperature range 1000-1100 ° C. UN interacted with steel in case of high pollution oxygen (1000-2000 ppm). Also has been shown to increase interaction UN with EP-823 steel in the presence of cesium. In this case the interaction layer had a thickness about 2-3 μm. Has been shown minimal interaction with new ODS steel EP-450. The interaction layer had a thickness less then 2 μm. Did not reveal the influence of tellurium and iodine increased interaction. It was show compatibility at 1000 °C between UN and EP-450 ODS steel, chrome steel, alloying aluminium and silicium.

  6. Semen quality and sex hormones among mild steel and stainless steel welders: a cross sectional study.

    PubMed Central

    Bonde, J P

    1990-01-01

    Welding may be detrimental to the male reproductive system. To test this hypothesis, semen quality was examined in 35 stainless steel welders, 46 mild steel welders, and 54 non-welding metal workers and electricians. These figures represent a participation rate of 37.1% in welders and 36.7% in non-welding subjects. The mean exposure to welding fume particulates was 1.3 mg/m3 (SD 0.8) in stainless steel welders using tungsten inert gas, 3.2 mg/m3 (SD 1.0) in low exposed mild steel welders using manual metal arc or metal active gas (n = 31), and 4.7 mg/m3 (SD 2.1) in high exposed mild steel welders (n = 15). The semen quality of each participant was defined in terms of the mean values of the particular semen parameters in three semen samples delivered at monthly intervals in a period with occupational exposure in a steady state. The sperm concentration was not reduced in either mild steel or stainless steel welders. The sperm count per ejaculate, the proportion of normal sperm forms, the degree of sperm motility, and the linear penetration rate of the sperm were significantly decreased and the sperm concentration of follicle stimulating hormone (FSH) was non-significantly increased in mild steel welders. A dose response relation between exposure to welding fumes and these semen parameters (sperm count excepted) was found. Semen quality decreased and FSH concentrations increased with increasing exposure. Significant deteriorations in some semen parameters were also observed in stainless steel welders. An analysis of information from questionnaires obtained from the whole population including subjects who declined to participate indicated an underestimation of effects due to selection bias. Potential confounding was treated by restriction and statistical analysis. The results support the hypothesis that mild steel welding and to a lesser extent stainless steel welding with tungsten inert gas is associated with reduced semen quality at exposure in the range of the

  7. High-pressure stainless steel active membrane microvalves

    NASA Astrophysics Data System (ADS)

    Sharma, G.; Svensson, S.; Ogden, S.; Klintberg, L.; Hjort, K.

    2011-07-01

    In this work, high-pressure membrane microvalves have been designed, manufactured and evaluated. The valves were able to withstand back-pressures of 200 bar with a response time of less than 0.6 s. These stainless steel valves, manufactured with back-end batch production, utilize the large volume expansion coupled to the solid-liquid phase transition in paraffin wax. When membrane materials were evaluated, parylene coated stainless steel was found to be the best choice as compared to polydimethylsiloxane and polyimide. Also, the influence of the orifice placement and diameter is included in this work. If the orifice is placed too close to the rim of the membrane, the valve can stay sealed even after turning the power off, and the valve will not open until the pressure in the system is released. The developed steel valves, evaluated for both water and air, provide excellent properties in terms of mechanical stability, ease of fabrication, and low cost. Possible applications include sampling at high pressures, chemical microreactors, high performance liquid chromatography, pneumatics, and hydraulics.

  8. Cold Spray Repair of Martensitic Stainless Steel Components

    NASA Astrophysics Data System (ADS)

    Faccoli, M.; Cornacchia, G.; Maestrini, D.; Marconi, G. P.; Roberti, R.

    2014-12-01

    The possibility of using cold spray as repair technique of martensitic stainless steel components was evaluated through laboratory investigations. An austenitic stainless steel feedstock powder was chosen, instead of soft metals powders like nickel, copper, or aluminum, used for repairing components made in light alloy or cast iron. The present study directly compares the microstructure, the residual stresses, and the micro-hardness of repairs obtained by cold spray and by TIG welding, that is commonly used as repair technique in large steel components. XRD and optical metallographic analysis of the repairs showed that cold spray offers some advantages, inducing compressive residual stresses in the repair and avoiding alterations of the interface between repair and base material. For these reasons, a heat treatment after the cold spray repair is not required to restore the base material properties, whereas a post-weld heat treatment is needed after the welding repair. Cold spray repair also exhibits a higher micro-hardness than the welding repair. In addition, the cavitation erosion resistance of a cold spray coating was investigated through ultrasonic cavitation tests, and the samples worn surfaces were observed by scanning electron microscopy.

  9. Sensitization of Laser-beam Welded Martensitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Rajendran, Kousika Dhasanur; Lindner, Stefan

    Ferritic and martensitic stainless steels are an attractive alternative in vehicle production due to their inherent corrosion resistance. By the opportunity of press hardening, their strength can be increased to up to 2000 MPa, making them competitors for unalloyed ultra-high strength steels. Welding, nevertheless, requires special care, especially when it comes to joining of high strength heat treated materials. With an adopted in-line heat treatment of the welds in as-rolled as well as press hardened condition, materials with sufficient fatigue strength and acceptable structural behavior can be produced. Because of microstructural transformations in the base material such as grain coarsening and forced carbide precipitation, the corrosion resistance of the weld zone may be locally impaired. Typically the material in the heat-affected zone becomes sensitive to intergranular cracking in the form of knife-edge corrosion besides the fusion line. The current study comprises of two text scenarios. By an alternating climate test, general response in a corroding environment is screened. In order to understand the corrosion mechanisms and to localize the sensitive zones, sensitisation tests were undertaken. Furthermore, the applicability of a standard test according to ASTM 763-83 was examined. It was found that the alternative climate test does not reveal any corrosion effects. Testing by the oxalic acid test revealed clearly the effect of welding, weld heat treatment and state of thermal processing. Also application of the standard which originally suited for testing ferritic stainless steels could have been justified.

  10. A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications.

    PubMed

    Talha, Mohd; Behera, C K; Sinha, O P

    2013-10-01

    The field of biomaterials has become a vital area, as these materials can enhance the quality and longevity of human life. Metallic materials are often used as biomaterials to replace structural components of the human body. Stainless steels, cobalt-chromium alloys, commercially pure titanium and its alloys are typical metallic biomaterials that are being used for implant devices. Stainless steels have been widely used as biomaterials because of their very low cost as compared to other metallic materials, good mechanical and corrosion resistant properties and adequate biocompatibility. However, the adverse effects of nickel ions being released into the human body have promoted the development of "nickel-free nitrogen containing austenitic stainless steels" for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel and emphatically the advantages of nitrogen in stainless steel, as well as the development of nickel-free nitrogen containing stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength, better corrosion and wear resistance and superior biocompatibility in comparison to the currently used austenitic stainless steel (e.g. 316L), the newly developed nickel-free high nitrogen austenitic stainless steel is a reliable substitute for the conventionally used medical stainless steels. PMID:23910251

  11. Joining dissimilar stainless steels for pressure vessel components

    NASA Astrophysics Data System (ADS)

    Sun, Zheng; Han, Huai-Yue

    1994-03-01

    A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCr13Ni4Mo) and AISI 347, respectively. Such joints are important parts in, e.g. the primary circuit of a pressurized water reactor (PWR). This kind of joint requires both good mechanical properties, corrosion resistance and a stable magnetic permeability besides good weldability. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. The results of various tests indicated that the quality of the tube/tube joints is satisfactory for meeting all the design requirements.

  12. Biomonitoring of genotoxic exposure among stainless steel welders.

    PubMed

    Knudsen, L E; Boisen, T; Christensen, J M; Jelnes, J E; Jensen, G E; Jensen, J C; Lundgren, K; Lundsteen, C; Pedersen, B; Wassermann, K

    1992-05-16

    A biosurvey in the Danish metal industry measured the genotoxic exposure from stainless steel welding. The study comprised measurements of chromosomal aberrations (CA), sister-chromatid exchanges (SCE), unscheduled DNA synthesis (UDS) in peripheral lymphocytes and serum immunoglobulin G. Environmental monitoring of welding fumes and selected metal oxides, biomonitoring of chromium and nickel in serum and urine and mutagenic activity in urine, and evaluation of semen quality were also done. Manual metal arc (MMA) welding and tungsten inert gas (TIG) welding were the dominant welding processes. A higher frequency of chromosomal aberrations, classified as translocations, double minutes, exchanges and rings, was observed in stainless steel welders than in non-welders. SCE was lower in welders working with both MMA and TIG welding than in reference persons. N-Acetoxy-N-acetylaminofluorene (NA-AAF)-induced UDS was lower in 23 never-smoking welders than in 19 unexposed never-smokers. Smoking was a confounding factor resulting in significantly higher CA, SCE, NA-AAF binding to DNA and mutagenic activity in urine. Age was also a confounder: CA, SCE, NA-AAF binding to DNA and UDS increased significantly with age. No significant correlation between SCE and CA or between CA and UDS was found. UDS decreased significantly with increasing lymphocyte count and a higher lymphocyte count was seen in MMA welders than in reference persons and in smokers than in non-smokers. Differences in the composition among lymphocytes in exposed persons compared with non-exposed are suggested. MMA welding gave the highest exposure to chromium, an increased number of chromosomal aberrations and a decrease in SCE when compared with TIG welding. Consequently improvements in the occupational practice of stainless steel welding with MMA is recommended. PMID:1375338

  13. Aging and Embrittlement of High Fluence Stainless Steels

    SciTech Connect

    Was, gary; Jiao, Zhijie; der ven, Anton Van; Bruemmer, Stephen; Edwards, Dan

    2012-12-31

    Irradiation of austenitic stainless steels results in the formation of dislocation loops, stacking fault tetrahedral, Ni-Si clusters and radiation-induced segregation (RIS). Of these features, it is the formation of precipitates which is most likely to impact the mechanical integrity at high dose. Unlike dislocation loops and RIS, precipitates exhibit an incubation period that can extend from 10 to 46 dpa, above which the cluster composition changes and a separate phase, (G-phase) forms. Both neutron and heavy ion irradiation showed that these clusters develop slowly and continue to evolve beyond 100 dpa. Overall, this work shows that the irradiated microstructure features produced by heavy ion irradiation are remarkably comparable in nature to those produced by neutron irradiation at much lower dose rates. The use of a temperature shift to account for the higher damage rate in heavy ion irradiation results in a fairly good match in the dislocation loop microstructure and the precipitate microstructure in austenitic stainless steels. Both irradiations also show segregation of the same elements and in the same directions, but to achieve comparable magnitudes, heavy ion irradiation must be conducted at a much higher temperature than that which produces a match with loops and precipitates. First-principles modeling has confirmed that the formation of Ni-Si precipitates under irradiation is likely caused by supersaturation of solute to defect sinks caused by highly correlated diffusion of Ni and Si. Thus, the formation and evolution of Ni-Si precipitates at high dose in austenitic stainless steels containing Si is inevitable.

  14. Systems design of high-performance stainless steels

    NASA Astrophysics Data System (ADS)

    Campbell, Carelyn Elizabeth

    A systems approach has been applied to the design of high performance stainless steels. Quantitative property objectives were addressed integrating processing/structure/property relations with mechanistic models. Martensitic transformation behavior was described using the Olson-Cohen model for heterogeneous nucleation and the Ghosh-Olson solid-solution strengthening model for interfacial mobility, and incorporating an improved description of Fe-Co-Cr thermodynamic interaction. Coherent Msb2C precipitation in a BCC matrix was described, taking into account initial paraequilibrium with cementite. Using available SANS data, a composition dependent strain energy was calibrated and a composition independent interfacial energy was evaluated to predict the critical particle size versus the fraction of the reaction completed as input to strengthening theory. Multicomponent Pourbaix diagrams provided an effective tool for evaluating oxide stability; constrained equilibrium calculations correlated oxide stability to Cr enrichment in the oxide film to allow more efficient use of alloy Cr content. Multicomponent solidification simulations provided composition constraints to improve castability. Using the Thermo-Calc and DICTRA software packages, the models were integrated to design a carburizing, secondary-hardening martensitic stainless steel. Initial characterization of the prototype showed good agreement with the design models and achievement of the desired property objectives. Prototype evaluation confirmed the predicted martensitic transformation temperature and the desired carburizing response, achieving a case hardness of Rsb{c} 64 in the secondary-hardened condition without case primary carbides. Decarburization experiments suggest that the design core toughness objective (Ksb{IC} = 65 MPasurdm) can be achieved by reducing the core carbon level to 0.05 weight percent. To achieve the core toughness objective at high core strength levels requires further analysis of an

  15. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    DOE PAGESBeta

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2015-11-12

    We used cast stainless steels (CASSs)for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich alpha-phase by Spinodal decomposition of delta-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to providemore » an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. Moreover, an approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. Our results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.« less

  16. Influence of fretting on flexural fatigue of 304 stainless steel and mild steel

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Rohn, D. A.

    1978-01-01

    Fretting fatigue experiments conducted on 304 stainless steel using a flexural fatigue test arrangement with bolted on fretting pads demonstrated that fatigue life is reduced by at least a factor of 10 in the 265 to 334 MPa (38,500 - to 48,500 psi) nominal flexural fatigue stress range. In addition, experiments in which the fretting pads were removed after selected numbers of cycles, followed by continued flexural fatigue without fretting show that continued fretting beyond 50,000 cycles does not significantly further reduce fatigue life of 304 stainless steel at 317 MPa (46,000 psi). Microscopic examination of the fretted contact areas revealed fracture initiation sites as well as numerous cracks that did not propagate to failure. Flexural fretting fatigue experiments performed on mild steel showed an insensitivity of fatigue life to the incidence of fretting under flexural stress conditions of from 162 to 217 MPa (23,500 to 31,500 psi).

  17. Cytotoxicity study of plasma-sprayed hydroxyapatite coating on high nitrogen austenitic stainless steels.

    PubMed

    Ossa, C P O; Rogero, S O; Tschiptschin, A P

    2006-11-01

    Stainless steel has been frequently used for temporary implants but its use as permanent implants is restricted due to its low pitting corrosion resistance. Nitrogen additions to these steels improve both mechanical properties and corrosion resistance, particularly the pitting and crevice corrosion resistance. Many reports concerning allergic reactions caused by nickel led to the development of nickel free stainless steel; it has excellent mechanical properties and very high corrosion resistance. On the other hand, stainless steels are biologically tolerated and no chemical bonds are formed between the steel and the bone tissue. Hydroxyapatite coatings deposited on stainless steels improve osseointegration, due their capacity to form chemical bonds (bioactive fixation) with the bone tissue. In this work hydroxyapatite coatings were plasma-sprayed on three austenitic stainless steels: ASTM-F138, ASTM-F1586 and the nickel-free Böhler-P558. The coatings were analyzed by SEM and XDR. The cytotoxicity of the coatings/steels was studied using the neutral red uptake method by quantitative evaluation of cell viability. The three uncoated stainless steels and the hydroxyapatite coated Böhler-P558 did not have any toxic effect on the cell culture. The hydroxyapatite coated ASTM-F138 and ASTM-F1586 stainless steels presented cytotoxicity indexes (IC50%) lower than 50% and high nickel contents in the extracts. PMID:17122924

  18. Shrinkage Prediction for the Investment Casting of Stainless Steels

    SciTech Connect

    Sabau, Adrian S

    2007-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine in order to obtain the actual tooling allowances. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. The numerical simulation results for the shrinkage factors were compared with experimental results.

  19. Use of duplex stainless steel castings in control valves

    SciTech Connect

    Gossett, J.L.

    1996-07-01

    Duplex stainless steels have enjoyed rapidly increasing popularity in recent years. For numerous reasons the availability of these alloys in the cast form has lagged behind the availability of the wrought form. Commercial demand for control valves in these alloys has driven development of needed information to move into production. A systematic approach was used to develop specifications, suppliers and weld procedures. Corrosion, stress corrosion cracking (SCC), sulfide stress cracking (SSC) and hardness results are also presented for several alloys including; CD3MN (UNS J92205), CD4MCu (UNS J93370) and CD7MCuN (cast UNS S32550).

  20. Oxidation resistant high creep strength austenitic stainless steel

    DOEpatents

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  1. Portable probe to measure sensitization of stainless steel

    DOEpatents

    Park, Jang Y.

    1979-01-01

    An electrochemical cell for making field measurements of metals such as stainless steel comprises a cylinder containing a reservoir of an electrolyte, a reference electrode, a capillary tube connecting the electrolyte to the surface of the metal to be measured and another electrode in electrical contact with the electrolyte. External connections from the reference electrode, the other electrode, and the sample to a measuring device provide means for maintaining the potential of the electrolyte while sweeping the potential difference between the electrolyte and the metal. Such a sweep enables the determination of a current-voltage characteristic that is a measure of sensitization in the metal.

  2. Apparatus and process for ultrasonic seam welding stainless steel foils

    DOEpatents

    Leigh, Richard W.

    1992-01-01

    An ultrasonic seam welding apparatus having a head which is rotated to form contact, preferably rolling contact, between a metallurgically inert coated surface of the head and an outside foil of a plurality of layered foils or work materials. The head is vibrated at an ultrasonic frequency, preferably along a longitudinal axis of the head. The head is constructed to transmit vibration through a contacting surface of the head into each of the layered foils. The contacting surface of the head is preferably coated with aluminum oxide to prevent the head from becoming welded to layered stainless steel foils.

  3. Surface characterization of adsorbed asphaltene on a stainless steel surface

    NASA Astrophysics Data System (ADS)

    Abdallah, W. A.; Taylor, S. D.

    2007-05-01

    X-ray photoelectron spectroscopy was used to characterize a single layer of adsorbed asphaltene on a metallic surface. The deposits were created by immersing a stainless steel disc into a dilute asphaltene solution with either toluene or dichloromethane as the solvent, although the toluene solution allowed for better control of the adsorbed asphaltene layer and less atmospheric oxygen contamination. The analyses for C 1s, S 2p3/2, N 1s and O 1s photoemission peaks indicated that different functional groups are present in the asphaltene layer including carboxylic, pyrrolic, pyridininc, thiophenic and sulfite, with slight differences in their binding energies.

  4. General and Localized Corrosion of Borated Stainless Steels

    SciTech Connect

    T.E. Lister; Ronald E. Mizia; A.W. Erickson; T.L. Trowbridge; B. S. Matteson

    2008-03-01

    The Transportation, Aging and Disposal (TAD) canister-based system is being proposed to transport and store spent nuclear fuel at the Monitored Geologic Repository (MGR) located at Yucca Mountain, Nevada. The preliminary design of this system identifies borated stainless steel as the neutron absorber material that will be used to fabricate fuel basket inserts for nuclear criticality control. This paper discusses corrosion test results for verifying the performance of this material manufactured to the requirements of ASTM A887, Grade A, under the expected repository conditions.

  5. Modeling of Linear Gas Tungsten Arc Welding of Stainless Steel

    NASA Astrophysics Data System (ADS)

    Maran, P.; Sornakumar, T.; Sundararajan, T.

    2008-08-01

    A heat and fluid flow model has been developed to solve the gas tungsten arc (GTA) linear welding problem for austenitic stainless steel. The moving heat source problem associated with the electrode traverse has been simplified into an equivalent two-dimensional (2-D) transient problem. The torch residence time has been calculated from the arc diameter and torch speed. The mathematical formulation considers buoyancy, electromagnetic induction, and surface tension forces. The governing equations have been solved by the finite volume method. The temperature and velocity fields have been determined. The theoretical predictions for weld bead geometry are in good agreement with experimental measurements.

  6. Hardening of aged duplex stainless steels by spinodal decomposition.

    PubMed

    Danoix, F; Auger, P; Blavette, D

    2004-06-01

    Mechanical properties, such as hardness and impact toughness, of ferrite-containing stainless steels are greatly affected by long-term aging at intermediate temperatures. It is known that the alpha-alpha' spinodal decomposition occurring in the iron-chromium-based ferrite is responsible for this aging susceptibility. This decomposition can be characterized unambiguously by atom probe analysis, allowing comparison both with the existing theories of spinodal decomposition and the evolution of some mechanical properties. It is then possible to predict the evolution of hardness of industrial components during service, based on the detailed knowledge of the involved aging process. PMID:15233853

  7. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  8. Fiber laser micro-cutting of stainless steel sheets

    NASA Astrophysics Data System (ADS)

    Baumeister, M.; Dickmann, K.; Hoult, T.

    2006-11-01

    The authors report on laser micro-cutting results for stainless steel foils with the aid of a 100 W fiber laser. This novel laser source combines a high output power in relation to conventional laser sources for micro-processing applications with an excellent beam quality (M2=1.1). Different material thicknesses were evaluated (100 μm to 300 μm). Processing was carried out with cw operation of the laser source, and with nitrogen and oxygen as assisting gases. Besides the high processing rate of oxygen assisted cutting, a better cutting performance in terms of a lower kerf width was obtained.

  9. Equation of state and electrical conductivity of stainless steel.

    SciTech Connect

    Desjarlais, Michael Paul; Mattsson, Thomas Kjell Rene

    2004-11-01

    Warm dense matter is the region in phase space of density and temperature where the thermal, Fermi, and Coulomb energies are approximately equal. The lack of a dominating scale and physical behavior makes it challenging to model the physics to high fidelity. For Sandia, a fundamental understanding of the region is of importance because of the needs of our experimental HEDP programs for high fidelity descriptive and predictive modeling. We show that multi-scale simulations of macroscopic physical phenomena now have predictive capability also for difficult but ubiquitous materials such as stainless steel, a transition metal alloy.

  10. Carbon, nitrogen, and oxygen ion implantation of stainless steel

    SciTech Connect

    Rej, D.J.; Gavrilov, N.V.; Emlin, D.

    1995-12-31

    Ion implantation experiments of C, N, and O into stainless steel have been performed, with beam-line and plasma source ion implantation methods. Acceleration voltages were varied between 27 and 50 kV, with pulsed ion current densities between 1 and 10 mA/cm{sup 2}. Implanted doses ranged from 0.5 to 3 {times} 10{sup 18}cm{sup -2}, while workpiece temperatures were maintained between 25 and 800 C. Implant concentration profiles, microstructure, and surface mechanical properties of the implanted materials are reported.

  11. Laser Welding of Large Scale Stainless Steel Aircraft Structures

    NASA Astrophysics Data System (ADS)

    Reitemeyer, D.; Schultz, V.; Syassen, F.; Seefeld, T.; Vollertsen, F.

    In this paper a welding process for large scale stainless steel structures is presented. The process was developed according to the requirements of an aircraft application. Therefore, stringers are welded on a skin sheet in a t-joint configuration. The 0.6 mm thickness parts are welded with a thin disc laser, seam length up to 1920 mm are demonstrated. The welding process causes angular distortions of the skin sheet which are compensated by a subsequent laser straightening process. Based on a model straightening process parameters matching the induced welding distortion are predicted. The process combination is successfully applied to stringer stiffened specimens.

  12. Microstructures of laser deposited 304L austenitic stainless steel

    SciTech Connect

    BROOKS,JOHN A.; HEADLEY,THOMAS J.; ROBINO,CHARLES V.

    2000-05-22

    Laser deposits fabricated from two different compositions of 304L stainless steel powder were characterized to determine the nature of the solidification and solid state transformations. One of the goals of this work was to determine to what extent novel microstructure consisting of single-phase austenite could be achieved with the thermal conditions of the LENS [Laser Engineered Net Shape] process. Although ferrite-free deposits were not obtained, structures with very low ferrite content were achieved. It appeared that, with slight changes in alloy composition, this goal could be met via two different solidification and transformation mechanisms.

  13. Aluminum nanocomposites having wear resistance better than stainless steel

    SciTech Connect

    An, Linan; Qu, Jun; Luo, Jinsong; Fan, Yi; Zhang, Ligong; Liu, Jinling; Xu, Chengying; Blau, Peter Julian

    2011-01-01

    Tribological behavior of alumina-particle-reinforced aluminum composites made by powder metallurgy process has been investigated. The nanocomposite containing 15 vol% of Al2O3 nanoparticles exhibits excellent wear resistance by showing significantly low wear rate and abrasive wear mode. The wear rate of the nanocomposite is even lower than stainless steel. We have also demonstrated that such excellent wear resistance only occurred in the composite reinforced with the high volume fraction of nanosized reinforcing particles. The results were discussed in terms of the microstructure of the nanocomposite.

  14. Iron contamination causes stress corrosion cracking in stainless steels

    SciTech Connect

    Khatak, H.S.; Bharasi, N.S.; Gnanamoorthy, J.B. . Metallurgy Div.)

    1994-06-01

    Iron-contaminated U-bend samples of types 316 and 304 stainless steels (SS) were exposed to a sodium chloride solution in the laboratory at room temperature. Two of the four samples of 304 SS and one of the four samples of 316 SS showed cracking. The cracks initiated in the iron-contaminated regions. Based on the results of these tests, the failure of many components in industries can be explained and the importance of carrying out pickling and passivation immediately after fabrication to remove possible iron contamination is highlighted.

  15. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  16. Controlled powder morphology experiments in megabar 304 stainless steel compaction

    SciTech Connect

    Staudhammer, K.P.; Johnson, K.A.

    1985-01-01

    Experiments with controlled morphology including shape, size, and size distribution were made on 304L stainless steel powders. These experiments involved not only the powder variables but pressure variables of 0.08 to 1.0 Mbar. Also included are measured container strain on the material ranging from 1.5% to 26%. Using a new strain controllable design it was possible to seperate and control, independently, strain and pressure. Results indicate that powder morphology, size distribution, packing density are among the pertinent parameters in predicting compaction of these powders.

  17. Evaluation of tantalum 316 stainless steel transition joints

    NASA Technical Reports Server (NTRS)

    Stoner, D. R.

    1972-01-01

    Tubular transition joints providing a metallurgically bonded connection between tantalum and 316 stainless steel pipe sections were comparatively evaluated for durability under thermal cycling conditions approximating the operation of a SNAP-8 mercury boiler. Both coextruded and vacuum brazed transition joints of 50mm (2 inch) diameter were tested by thermal cycling 100 times between 730 C and 120 C(1350 F and 250 F) in a high vacuum environment. The twelve evaluated transition joints survived the full test sequence without developing leaks, although liquid penetrant bond line indications eventually developed in all specimens. The brazed transition joints exhibited the best dimensional stability and bond line durability.

  18. 75 FR 67110 - Forged Stainless Steel Flanges From India and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... stainless steel flanges from India and Taiwan (65 FR 49964). Following second five-year reviews by Commerce... duty orders on imports of forged stainless steel flanges from India and Taiwan (71 FR 3457, January 23... part 201), and part 207, subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74...

  19. 77 FR 41754 - Drawn Stainless Steel Sinks From the People's Republic of China: Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-16

    ...'s Republic of China: Initiation of Antidumping Duty Investigation, 77 FR 18207 (March 27, 2012). On... International Trade Administration Drawn Stainless Steel Sinks From the People's Republic of China: Postponement...'') initiated an antidumping duty investigation on drawn stainless steel sinks from the People's Republic...

  20. 78 FR 21596 - Drawn Stainless Steel Sinks From the People's Republic of China: Countervailing Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-11

    ... Countervailing Duty Determination, 78 FR 13017 (February 26, 2013). \\2\\ See Drawn Stainless Steel Sinks from... From the People's Republic of China: Preliminary Affirmative Countervailing Duty Determination, 77 FR... International Trade Administration Drawn Stainless Steel Sinks From the People's Republic of...

  1. 78 FR 45271 - Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-26

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of May 24, 2013 (78 FR 31574... COMMISSION Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam Determination On the... injured by reason of imports from Malaysia, Thailand, and Vietnam of welded stainless steel pressure...

  2. 75 FR 53714 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-01

    ... imports of stainless steel butt-weld pipe fittings from Japan (53 FR 9787). On February 23, 1993, Commerce... on imports of stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan (65 FR 11766... Japan, Korea, and Taiwan (70 FR 61119). The Commission is now conducting third reviews to...

  3. 77 FR 41969 - Stainless Steel Bar From Japan: Rescission of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-17

    ... Revocation in Part, and Deferral of Administrative Review, 77 FR 19179, 19181 (March 30, 2012). Based on a... International Trade Administration Stainless Steel Bar From Japan: Rescission of Antidumping Duty Administrative...) initiated an administrative review of the antidumping duty order on stainless steel bar from Japan...

  4. 75 FR 59744 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... group response to its notice of institution (75 FR 30437, June 1, 2010) was adequate and that the... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY... Korea and the antidumping duty orders on stainless steel sheet and strip from Germany, Italy,...

  5. 75 FR 76025 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-07

    ... party responded to the sunset review notice of initiation by the applicable deadline * * *'' (75 FR... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan AGENCY: United States... stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan would be likely to lead...

  6. 78 FR 63517 - Control of Ferrite Content in Stainless Steel Weld Metal

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-24

    ... Information The NRC published DG-1279 in the Federal Register on October 3, 2012 (77 FR 60479), for a 60-day... COMMISSION Control of Ferrite Content in Stainless Steel Weld Metal AGENCY: Nuclear Regulatory Commission... revision to Regulatory Guide (RG) 1.31, ``Control of Ferrite Content in Stainless Steel Weld Metal.''...

  7. Corrosion characteristics of ferric and austenitic stainless steels for dental magnetic attachment.

    PubMed

    Endo, K; Suzuki, M; Ohno, H

    2000-03-01

    The corrosion behaviors of four ferric stainless steels and two austenitic stainless steels were examined in a simulated physiological environment (0.9% NaCl solution) to obtain basic data for evaluating the appropriate composition of stainless steels for dental magnetic attachments. The corrosion resistance was evaluated by electrochemical techniques and the analysis of released metal ions by atomic absorption spectrophotometry. The surface of the stainless steels was analyzed by X-ray photoelectron spectroscopy (XPS). The breakdown potential of ferric stainless steels increased and the total amount of released metal ions decreased linearly with increases in the sum of the Cr and Mo contents. The corrosion rate of the ferric stainless steels increased 2 to 6 times when they were galvanically coupled with noble metal alloys but decreased when coupled with commercially pure Ti. For austenitic stainless steels, the breakdown potential of high N-bearing stainless steel was approximately 500 mV higher than that of SUS316L, which is currently used as a component in dental magnetic attachments. The enriched nitrogen at the alloy/passive film interface may be effective in improving the localized corrosion resistance. PMID:11219089

  8. 77 FR 3231 - Certain Stainless Steel Wire Rods From India: Continuation of Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-23

    ... [Federal Register Volume 77, Number 14 (Monday, January 23, 2012)] [Notices] [Pages 3231-3232] [FR... (``Sunset'') Review, 76 FR 38613 (July 1, 2011); see also Stainless Steel Wire Rod From India; Institution..., 76 FR 38686 (July 1, 2011). \\1\\ Antidumping Duty Order: Certain Stainless Steel Wire Rods from...

  9. 76 FR 31588 - Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing... countervailing duty (``CVD'') order on stainless steel plate in coils from Belgium. See Antidumping or... FR 23236 (May 3, 2010). On May 28, 2010, we received a request for revocation of this order from...

  10. 75 FR 64709 - Stainless Steel Plate in Coils From Belgium: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Notice of Rescission of... ``Opportunity to Request Administrative Review'' of the antidumping duty order on stainless steel plate in coils... Administrative Review, 75 FR 23236, (May 3, 2010). On June 1, 2009, in accordance with 19 CFR 351.213(b),...

  11. 77 FR 13631 - Drawn Stainless Steel Sinks From China; Institution and Scheduling of Preliminary Phase...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-07

    ... COMMISSION Drawn Stainless Steel Sinks From China; Institution and Scheduling of Preliminary Phase... the United States is materially retarded, by reason of imports from China of drawn stainless steel... amended. The amendments took effect on November 7, 2011. See 76 FR 61937 (Oct. 6, 2011) and the...

  12. 77 FR 58355 - Drawn Stainless Steel Sinks From the People's Republic of China: Countervailing Duty Investigation

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-20

    ... Countervailing Duty Determination: Drawn Stainless Steel Sinks From the People's Republic of China, 77 FR 46717...: Initiation of Countervailing Duty Investigation, 77 FR 18211 (March 27, 2012), and, also, see Drawn Stainless Steel Sinks From the People's Republic of China: Initiation of Antidumping Duty Investigation, 77...

  13. Assessment of bacterial biofilm on stainless steel by hyperspectral fluorescence imaging

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Hyperspectral fluorescence imaging techniques were investigated for detection of two genera of microbial biofilms on stainless steel material which is commonly used to manufacture food processing equipment. Stainless steel coupons were deposited in nonpathogenic E. coli O157:H7 and Salmonella cultu...

  14. 76 FR 69292 - Aging Management of Stainless Steel Structures and Components in Treated Borated Water

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-08

    .... ML100920158), for which a notice of availability was published in the Federal Register on June 22, 2010 (75 FR... COMMISSION Aging Management of Stainless Steel Structures and Components in Treated Borated Water AGENCY... Staff Guidance (LR-ISG), LR- ISG-2011-01, ``Aging Management of Stainless Steel Structures...

  15. Beneficially reusing LLRW the Savannah River Site Stainless Steel Program

    SciTech Connect

    Boettinger, W.L.

    1993-09-09

    With 68 radioactively contaminated excess Process Water Heat Exchangers the Savannah River Site launched its program to turn potential LLRW metal liabilities into assets. Each Heat Exchanger contains approximately 100 tons of 304 Stainless Steel and could be disposed as LLRW by land burial. Instead the 7000 tons of metal will be recycled into LLRW, HLW, and TRU waste containers thereby eliminating the need for near term land disposal and also eliminating the need to add more clean metal to the waste stream. Aspects of the partnership between DOE and Private Industry necessary to accomplish this new mission are described. A life cycle cost analysis associated with past practices of using carbon steel containers to indefinitely store material (contributing to the creation of today`s legacy waste problems) is presented. The avoided cost calculations needed to support the economics of the ``Indifference`` decision process in assessing the Beneficial Reuse option relative to the Burial option are described.

  16. Stainless Steels with Improved Oxidation Resistance for Recuperators

    SciTech Connect

    Pint, Bruce A

    2006-01-01

    New materials are being evaluated to replace type 347 stainless steel in microturbine recuperators operating at higher temperatures in order to increase the efficiency of the microturbine. Commercial alloys 120 and 625 are being tested along with potentially lower cost substitutes, such as Fe-20Cr-25Ni and Fe-20Cr-20Ni. Long-term testing of these materials at 650--700 C shows excellent corrosion resistance to a simulated exhaust gas environment. Testing at 800 C has been used to further differentiate the performance of the various materials. The depletion of Cr from foils of these materials is being used to evaluate the rate of attack. Although those alloys with the highest Ni and Cr contents have longer lives in this environment, lower alloyed steels may have sufficient protection at a lower cost.

  17. Stress corrosion cracking of duplex stainless steels in caustic solutions

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Ananya

    Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

  18. The retention of iodine in stainless steel sample lines

    SciTech Connect

    Evans, G.J.; Deir, C.; Ball, J.M.

    1995-02-01

    Following an accident in a multi-unit CANDU nuclear generating station, decontamination of air vented from containment would play a critical role in minimizing the release of iodine to the environment. The concentration of gas phase iodine in containment air would be measured using the post accident radiation monitoring system, requiring that air samples be passed through a considerable length of tubing to a remote location where the desired measurements could safely be made. A significant loss of iodine, due to adsorption on the sample line surfaces, could greatly distort the measurement. In this study, the retention of I{sub 2}(g) on stainless steel was evaluated in bench scale experiments in order to evaluate, and if possible minimise, the extent of any such line losses. Experiments at the University of Toronto were performed using 6 inch lengths of 1/4 inch stainless steel tubing. Air, containing I-131 labelled I{sub 2}(g), ranging in concentration from 10{sup {minus}10} to 10{sup {minus}6} mol/dm{sup 3} and relative humidity (:RH) from 20 to 90 %, was passed through tubing samples maintained at temperatures ranging from 25 to 90{degrees}C. Adsorption at low gas phase iodine concentrations differed substantially from that at higher concentrations. The rate of deposition was proportional to the gas phase concentration, giving support to the concept of a first order deposition velocity. The surface loading increased with increasing relative humidity, particularly at low RH values, while the deposition rate decreased with increasing temperature. Surface water on the steel may play an important role in the deposition process. The chemisorbed iodine was located primarily in areas of corrosion. Furthermore, water used to wash the steel contained Fe, Mn and iodine in the form of iodide, suggesting that I{sub 2} reacted to form metal iodides. The deposition of I{sub 2} was also found to depend on the initial surface condition.

  19. Study on tempering behaviour of AISI 410 stainless steel

    SciTech Connect

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-02-15

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M{sub 23}C{sub 6}) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe{sub 2}C and M{sub 23}C{sub 6} types of carbides coexisting in the material. The nucleation of Fe{sub 2}C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M{sub 23}C{sub 6} carbides, instead of Fe{sub 2}C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of

  20. Applications and experiences with super duplex stainless steel in wet FGD scrubber systems

    SciTech Connect

    Francis, R.; Byrne, G.; Warburton, G.; Hebdon, S.

    1998-12-31

    The paper presents the properties of the author`s company`s proprietary super duplex stainless steel. Work is presented showing the development of a more realistic laboratory solution representing typical limestone slurries found in real flue gas desulfurization (FGD) systems. The importance of additions of metal ions such as Fe{sup 3+} and Mn{sup 2+} as well as partially oxidized sulfur species is demonstrated. Results are presented comparing the crevice corrosion resistance of super duplex stainless steel in these slurries with other commonly used wrought and cast stainless steels, for both simulated anthracite and lignite type slurries. Data from loop tests on the erosion resistance of a range of alloys in simulated FGD slurries is presented. The results clearly show the superior resistance of super duplex stainless steel to both crevice corrosion and erosion in FGD slurries. Finally the experiences in UK FGD systems with both cast and wrought super duplex stainless steel are presented.

  1. Biocompatibility of 17-4 PH stainless steel foam for implant applications.

    PubMed

    Mutlu, Ilven; Oktay, Enver

    2011-01-01

    In this study, biocompatibility of 17-4 PH stainless steel foam for biomedical implant applications was investigated. 17-4 PH stainless steel foams having porosities in the range of 40-82% with an average pore size of around 600 μm were produced by space holder-sintering technique. Sintered foams were precipitation hardened for times of 1-6 h at temperatures between 450-570 °C. Compressive yield strength and Young's modulus of aged stainless steel foams were observed to vary between 80-130 MPa and 0.73-1.54 GPa, respectively. Pore morphology, pore size and the mechanical properties of the 17-4 PH stainless steel foams were close to cancellous bone. In vitro evaluations of cytotoxicity of the foams were investigated by XTT and MTT assays and showed sufficient biocompatibility. Surface roughness parameters of the stainless steel foams were also determined to characterize the foams. PMID:22182790

  2. Type 304L stainless steel surface microstructure: Performance in hydride storage and acid cleaning

    SciTech Connect

    Clark, E.A.

    1994-07-01

    The performance of stainless steel as the container in hydride storage bed systems has been evaluated, primarily using scanning electron microscopy. No adverse reaction between Type 304L stainless steel and either LaNi{sub 5{minus}x},Al{sub x}, or palladium supported on Kieselguhr granules (silica) during exposure in hydrogen was found in examination of retired prototype storage bed containers and special compatibility test samples. Intergranular surface ditching, observed on many of the stainless steel surfaces examined, was shown to result from air annealing and acid cleaning of stainless steel during normal fabrication. The ditched air annealed and acid cleaned stainless steel samples were more resistant to subsequent acid attack than vacuum annealed or polished samples without ditches.

  3. 76 FR 38686 - Stainless Steel Wire Rod From India; Institution of a Five-Year Review Concerning the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-01

    ... on imports of stainless steel wire rod from India (58 FR 63335). Following first five-year reviews by... duty order on imports of stainless steel wire rod from India (65 FR 47403). Following second five-year... antidumping duty order on imports of stainless steel wire rod from India (71 FR 45023). The Commission is...

  4. 76 FR 64106 - Certain Welded Stainless Steel Pipe From Korea and Taiwan; Scheduling of Expedited Five-Year...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-17

    ... COMMISSION Certain Welded Stainless Steel Pipe From Korea and Taiwan; Scheduling of Expedited Five-Year Reviews Concerning the Antidumping Duty Orders on Certain Welded Stainless Steel Pipe From Korea and... duty orders on certain welded stainless steel pipe (specifically ASTM A-312 pipe) from Korea and...

  5. 75 FR 27987 - Certain Welded Stainless Steel Pipes From the Republic of Korea: Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-19

    ... Antidumping Duty Order: Certain Welded Stainless Steel Pipe From the Republic of Korea, 60 FR 10064, 10065... International Trade Administration Certain Welded Stainless Steel Pipes From the Republic of Korea: Final... welded stainless steel pipes (WSSP) from the Republic of Korea (Korea). This review covers one...

  6. 77 FR 24459 - Stainless Steel Butt-Weld Pipe Fittings From Italy: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-24

    ... International Trade Administration Stainless Steel Butt-Weld Pipe Fittings From Italy: Final Results of... stainless steel butt-weld pipe fittings (SSBW pipe fittings) from Italy.\\1\\ This review covers two... results remain unchanged from the preliminary results of review. \\1\\ See Stainless Steel Butt-Weld...

  7. 78 FR 22227 - Stainless Steel Bar From Brazil: Final Results of Antidumping Duty Administrative Review; 2011-2012

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-15

    ...: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661 (February 21, 1995). Changes Since the... International Trade Administration Stainless Steel Bar From Brazil: Final Results of Antidumping Duty... preliminary results of the administrative review of the antidumping duty order on stainless steel bar...

  8. 76 FR 13357 - Stainless Steel Sheet and Strip in Coils From Mexico; Correction Notice to Amended Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-11

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico; Correction Notice to... administrative review for stainless steel sheet and strip in coils from Mexico. See Stainless Steel Sheet and..., 76 FR 9542 (February 18, 2011) (Amended Final Results). The Amended Final Results states...

  9. 76 FR 67672 - Certain Stainless Steel Wire Rods From India: Final Results of the Expedited Sunset Review of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-02

    ...\\ Antidumping Duty Order: Certain Stainless Steel Wire Rods from India, 58 FR 63335 (December 1, 1993). The... International Trade Administration Certain Stainless Steel Wire Rods From India: Final Results of the Expedited...) initiated the third sunset review of the antidumping duty order on certain stainless steel wire rods...

  10. 76 FR 56401 - Stainless Steel Bar from India: Final Results of the Antidumping Duty Administrative Review, and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-13

    ...: Stainless Steel Bar from India, 59 FR 66915 (December 28, 1994). These cash deposit requirements, when... International Trade Administration Stainless Steel Bar from India: Final Results of the Antidumping Duty.... Finally, we are announcing our revocation of the order on stainless steel bar from India, in part,...

  11. 76 FR 38688 - Certain Welded Stainless Steel Pipe From Korea and Taiwan; Institution of a Five-Year Review...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-01

    ... ASTM A-312 stainless steel pipe from Korea (57 FR 62301) and Taiwan (57 FR 62300). Following first five... ASTM A-312 stainless steel pipe from Korea and Taiwan (71 FR 53412, September 11, 2006). The Commission... as all welded stainless steel pipes and pressure tubes, excluding grade 409 tubes and...

  12. Stainless steel corrosion by molten nitrates : analysis and lessons learned.

    SciTech Connect

    Kruizenga, Alan Michael

    2011-09-01

    A secondary containment vessel, made of stainless 316, failed due to severe nitrate salt corrosion. Corrosion was in the form of pitting was observed during high temperature, chemical stability experiments. Optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were all used to diagnose the cause of the failure. Failure was caused by potassium oxide that crept into the gap between the primary vessel (alumina) and the stainless steel vessel. Molten nitrate solar salt (89% KNO{sub 3}, 11% NaNO{sub 3} by weight) was used during chemical stability experiments, with an oxygen cover gas, at a salt temperature of 350-700 C. Nitrate salt was primarily contained in an alumina vessel; however salt crept into the gap between the alumina and 316 stainless steel. Corrosion occurred over a period of approximately 2000 hours, with the end result of full wall penetration through the stainless steel vessel; see Figures 1 and 2 for images of the corrosion damage to the vessel. Wall thickness was 0.0625 inches, which, based on previous data, should have been adequate to avoid corrosion-induced failure while in direct contact with salt temperature at 677 C (0.081-inch/year). Salt temperatures exceeding 650 C lasted for approximately 14 days. However, previous corrosion data was performed with air as the cover gas. High temperature combined with an oxygen cover gas obviously drove corrosion rates to a much higher value. Corrosion resulted in the form of uniform pitting. Based on SEM and EDS data, pits contained primarily potassium oxide and potassium chromate, reinforcing the link between oxides and severe corrosion. In addition to the pitting corrosion, a large blister formed on the side wall, which was mainly composed of potassium, chromium and oxygen. All data indicated that corrosion initiated internally and moved outward. There was no evidence of intergranular corrosion nor were there any indication of fast pathways along grain boundaries. Much of the

  13. Development of cryogenic thermal control heat pipes. [of stainless steels

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The development of thermal control heat pipes that are applicable to the low temperature to cryogenic range was investigated. A previous effort demonstrated that stainless steel axially grooved tubing which met performance requirements could be fabricated. Three heat pipe designs utilizing stainless steel axially grooved tubing were fabricated and tested. One is a liquid trap diode heat pipe which conforms to the configuration and performance requirements of the Heat Pipe Experiment Package (HEPP). The HEPP is scheduled for flight aboard the Long Duration Flight Exposure Facility (LDEF). Another is a thermal switch heat pipe which is designed to permit energy transfer at the cooler of the two identical legs. The third thermal component is a hybrid variable conductance heat pipe (VCHP). The design incorporates both a conventional VCHP system and a liquid trap diode. The design, fabrication and thermal testing of these heat pipes is described. The demonstrated heat pipe behavior including start-up, forward mode transport, recovery after evaporator dry-out, diode performance and variable conductance control are discussed.

  14. Intergranular stress distributions in polycrystalline aggregates of irradiated stainless steel

    NASA Astrophysics Data System (ADS)

    Hure, J.; El Shawish, S.; Cizelj, L.; Tanguy, B.

    2016-08-01

    In order to predict InterGranular Stress Corrosion Cracking (IGSCC) of post-irradiated austenitic stainless steel in Light Water Reactor (LWR) environment, reliable predictions of intergranular stresses are required. Finite elements simulations have been performed on realistic polycrystalline aggregate with recently proposed physically-based crystal plasticity constitutive equations validated for neutron-irradiated austenitic stainless steel. Intergranular normal stress probability density functions are found with respect to plastic strain and irradiation level, for uniaxial loading conditions. In addition, plastic slip activity jumps at grain boundaries are also presented. Intergranular normal stress distributions describe, from a statistical point of view, the potential increase of intergranular stress with respect to the macroscopic stress due to grain-grain interactions. The distributions are shown to be well described by a master curve once rescaled by the macroscopic stress, in the range of irradiation level and strain considered in this study. The upper tail of this master curve is shown to be insensitive to free surface effect, which is relevant for IGSCC predictions, and also relatively insensitive to small perturbations in crystallographic texture, but sensitive to grain shapes.

  15. Aging degradation of cast stainless steel: status and program

    SciTech Connect

    Chopra, O.K.; Ayrault, G.

    1983-10-01

    A program has been initiated to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. The existing data are reviewed to determine the critical parameters that control the aging behavior and to define the objectives and scope of the investigation. The test matrices for microstructural studies and mechanical property measurements are presented. The initial experimental effort is focussed on characterizing the microstructure of long-term, low-temperature aged material. Specimens from three heats of cast CF-8 and CF-8M stainless steel aged for up to 70,000 h at 300, 350, and 400/sup 0/C were obtained from George Fisher Ltd., of Switzerland. Initial analyses reveal the formation of three different types of precipitates which are not ..cap alpha..'. An FCC phase, similar to the M/sub 23/C/sub 6/ precipitates, was present in all the long-term aged material. 15 references, 10 figures, 2 tables.

  16. IN-SITU MEASUREMENT OF TRITIUM PERMEATION THROUGH STAINLESS STEEL

    SciTech Connect

    Luscher, Walter G.; Senor, David J.; Clayton, Kevin; Longhurst, Glen R.

    2013-06-01

    The TMIST-2 irradiation experiment was conducted in the Advanced Test Reactor at Idaho National Laboratory to evaluate tritium permeation through Type 316 stainless steel (316 SS). The interior of a 316 SS seamless tube specimen was exposed to a 4He carrier gas mixed with a specified quantity of tritium (T2) to yield partial pressures of 0.1, 5, and 50 Pa at 292° and 330°C. In-situ tritium permeation measurements were made by passing a He-Ne sweep gas over the outer surface of the specimen to carry the permeated tritium to a bubbler column for liquid scintillation counting. An irradiation enhancement factor (IEF) was determined by comparing in-situ permeation data with a correlation for ex-reactor hydrogen permeation through austenitic stainless steel developed from literature data and reported by Le Claire. Nominal values for the IEF ranged between 3 and 5 for 316 SS. In-situ permeation data were also used to derive an in-reactor permeation correlation as a function of temperature and pressure. In addition, the triton recoil contribution to tritium permeation, which results from the transmutation of 3He to T, was also evaluated by introducing a 4He carrier gas mixed with 3He at a partial pressure of 1013 Pa at 330°C. Less than 3% of the tritium resulting from 3He transmutation contributed to tritium permeation.

  17. In Situ Measurement of Tritium Permeation Through Stainless Steel

    SciTech Connect

    Luscher, Walter G.; Senor, David J.; Clayton, Kevin; Longhurst, Glen

    2013-06-01

    The TMIST-2 irradiation experiment was conducted in the Advanced Test Reactor at Idaho National Laboratory to evaluate tritium permeation through Type 316 stainless steel (316 SS). The interior of a 316 SS seamless tube specimen was exposed to a 4He carrier gas mixed with a specified quantity of tritium (T2) to yield partial pressures of 0.1, 5, and 50 Pa at 292° and 330°C. In-situ tritium permeation measurements were made by passing a He-Ne sweep gas over the outer surface of the specimen to carry the permeated tritium to a bubbler column for liquid scintillation counting. An irradiation enhancement factor (IEF) was determined by comparing in-situ permeation data with a correlation for ex-reactor hydrogen permeation through austenitic stainless steel developed from literature data and reported by Le Claire. Nominal values for the IEF ranged between 3 and 5 for 316 SS. In-situ permeation data were also used to derive an in-reactor permeation correlation as a function of temperature and pressure. In addition, the triton recoil contribution to tritium permeation, which results from the transmutation of 3He to T, was also evaluated by introducing a 4He carrier gas mixed with 3He at a partial pressure of 1013 Pa at 330°C. Less than 3% of the tritium resulting from 3He transmutation contributed to tritium permeation.

  18. Processing fine stainless-steel slag using spiral concentration.

    PubMed

    Wolfe, Eric R; Klima, Mark S

    2008-04-01

    In this study, the effectiveness of spiral concentration to process a fine (-1 mm) stainless-steel slag was evaluated. Specifically, testing was conducted to determine the feasibility of producing a high metal content stainless steel product and a low metal content aggregate product. This involved investigating a key operating variable for both five-and seven-turn spiral concentrators. The raw slag and spiral products were characterized to determine their respective size and metal distributions. Separation testing was carried out using the two full-scale spiral concentrators to evaluate the effects of feed solids concentration on spiral performance at solids feed rates ranging from 15 to 30 kg/min. The results indicated that under certain conditions, a high-quality metal fraction could be produced. For example, using the five-turn spiral, a product containing 95% metal was obtained at a low metal recovery. Both spirals were ineffective at concentrating the aggregate fraction. Overall, the feed solids concentration did not significantly affect the quality or recoveries of the products, particularly for feed solids concentrations less than 35% by weight. In order to improve the metal recoveries and to produce a low-metal aggregate material, reprocessing of the product streams and/or additional liberation of the raw slag would be required. PMID:18324536

  19. Water Lubrication of Stainless Steel using Reduced Graphene Oxide Coating

    NASA Astrophysics Data System (ADS)

    Kim, Hae-Jin; Kim, Dae-Eun

    2015-11-01

    Lubrication of mechanical systems using water instead of conventional oil lubricants is extremely attractive from the view of resource conservation and environmental protection. However, insufficient film thickness of water due to low viscosity and chemical reaction of water with metallic materials have been a great obstacle in utilization of water as an effective lubricant. Herein, the friction between a 440 C stainless steel (SS) ball and a 440 C stainless steel (SS) plate in water lubrication could be reduced by as much as 6-times by coating the ball with reduced graphene oxide (rGO). The friction coefficient with rGO coated ball in water lubrication was comparable to the value obtained with the uncoated ball in oil lubrication. Moreover, the wear rate of the SS plate slid against the rGO coated ball in water lubrication was 3-times lower than that of the SS plate slid against the uncoated ball in oil lubrication. These results clearly demonstrated that water can be effectively utilized as a lubricant instead of oil to lower the friction and wear of SS components by coating one side with rGO. Implementation of this technology in mechanical systems is expected to aid in significant reduction of environmental pollution caused by the extensive use of oil lubricants.

  20. Water Lubrication of Stainless Steel using Reduced Graphene Oxide Coating

    PubMed Central

    Kim, Hae-Jin; Kim, Dae-Eun

    2015-01-01

    Lubrication of mechanical systems using water instead of conventional oil lubricants is extremely attractive from the view of resource conservation and environmental protection. However, insufficient film thickness of water due to low viscosity and chemical reaction of water with metallic materials have been a great obstacle in utilization of water as an effective lubricant. Herein, the friction between a 440 C stainless steel (SS) ball and a 440 C stainless steel (SS) plate in water lubrication could be reduced by as much as 6-times by coating the ball with reduced graphene oxide (rGO). The friction coefficient with rGO coated ball in water lubrication was comparable to the value obtained with the uncoated ball in oil lubrication. Moreover, the wear rate of the SS plate slid against the rGO coated ball in water lubrication was 3-times lower than that of the SS plate slid against the uncoated ball in oil lubrication. These results clearly demonstrated that water can be effectively utilized as a lubricant instead of oil to lower the friction and wear of SS components by coating one side with rGO. Implementation of this technology in mechanical systems is expected to aid in significant reduction of environmental pollution caused by the extensive use of oil lubricants. PMID:26593645