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Sample records for al alloy produced

  1. Microstructure and mechanical behaviour of Ti-6Al-7Nb alloy produced by selective laser melting

    SciTech Connect

    Chlebus, Edward; Kuznicka, Bogumila Kurzynowski, Tomasz; Dybala, Bogdan

    2011-05-15

    Selective laser melting (SLM) is an advanced manufacturing technology providing alternative method of producing complex components directly from 3D computer models. The purpose of this work is to determine the influence of the SLM manufacturing strategy on mechanical properties and microstructure of the as-built Ti-Al-Nb alloy. Specimens of Ti-6Al-7Nb were produced in three versions of the specimen axis orientation with respect to its build direction. Mechanical characteristics of the alloy were determined by tensile and compression testing, as well as hardness measurements. Microstructures were characterised utilising optical microscopy, scanning electron microscopy and X-ray diffraction analysis. It was found that the as-built Ti-6Al-7Nb alloy has microstructure of {alpha}' martensite hardened by dispersive precipitates of the second phase, which results in higher tensile and compressive strengths, but lower ductility in comparison to those of an alloy manufactured by conventional methods. The layered microstructure of the material gives it a significant anisotropy of Young's modulus, moderate anisotropy of mechanical properties, but strong anisotropy of sensitivity to the build porosity. The paper develops understanding of the relationships between the strategy of layered manufacturing of the Ti-6Al-7Nb alloy and its microstructural and mechanical characteristics. This is important for future applications of the SLM technology for producing Ti-6Al-7Nb parts, e.g. the custom medical implants. - Research Highlights: {yields} The as-built SLM Ti-6Al-7Nb alloy has a layered microstructure of {alpha}' martensite. {yields} Size and orientation of the {alpha}' plates are determined by the SLM building strategy. {yields} The layered microstructure gives the alloy an anisotropy of Young's modulus. {yields} The building strategy influences anisotropy of material sensitivity to the built porosity.

  2. Comparative Study by MS and XRD of Fe50Al50 Alloys Produced by Mechanical Alloying, Using Different Ball Mills

    NASA Astrophysics Data System (ADS)

    Rojas Martínez, Y.; Pérez Alcázar, G. A.; Bustos Rodríguez, H.; Oyola Lozano, D.

    2005-02-01

    In this work we report a comparative study of the magnetic and structural properties of Fe50Al50 alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe50Al50 sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

  3. Comparative study using MS and XRD of Fe80Al20 alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Hadef, F.; Otmani, A.; Grenèche, J. M.

    2013-08-01

    An X-ray diffraction and 57Fe Mössbauer effect study of mechanically alloyed Fe80Al20 is presented. X-ray measurements indicate that the disordered bcc α-Fe(Al) solid solution was formed after 2 h of milling, while the analysis of Mössbauer spectra suggested that total dissolution of aluminium is achieved after 10 h of milling. These differences can be attributed to: (i) rapid nanocrystallization of aluminium and/or (ii) small particles with small amounts of aluminium cannot be detected by the X-ray diffraction technique.

  4. Fatigue strength of a Ti-6Al-4V alloy produced by selective laser melting

    NASA Astrophysics Data System (ADS)

    Gerov, M. V.; Vladislavskaya, E. Yu.; Terent'ev, V. F.; Prosvirnin, D. V.; Kolmakov, A. G.; Antonova, O. S.

    2016-10-01

    The fatigue properties and the fracture mechanisms of the Ti-6Al-4V alloy produced by selective laser melting (SLM) from a powder of an CL41TiELI titanium alloy have been studied. Cylindrical blanks were grown at angles of 90° and 45° to a platform. The best fatigue strength is observed in the samples the blanks of which were grown at an angle of 45°. It is found that the structure of the SLM material can contain portions with unmelted powder particles, which are the places of initiation of fatigue cracks.

  5. Properties of High Volume Fraction Fly Ash/Al Alloy Composites Produced by Infiltration Process

    NASA Astrophysics Data System (ADS)

    Kountouras, D. T.; Stergioudi, F.; Tsouknidas, A.; Vogiatzis, C. A.; Skolianos, S. M.

    2015-09-01

    In the present study, pressure infiltration is employed to synthesize aluminum alloy 7075-fly ash composites. The microstructure and chemical composition of the fly ash and the produced composite material was examined using optical and scanning electron microscopy, as well as x-ray diffraction. Several properties of the produced composite material were examined and evaluated including macro-hardness, wear, thermal expansion, and corrosion behavior. The wear characteristics of the composite, in the as-cast conditions, were studied by dry sliding wear tests. The corrosion behavior of composite material was evaluated by means of potentiodynamic corrosion experiments in a 3.5 wt.% NaCl solution. The composite specimens exhibit a homogeneous distribution of fly ash particles and present enhanced hardness values, compared to the matrix material. The high volume fraction of the fly ash reinforcement (>40%) in the composite material led to increased wear rates, attributed to the fragmentation of the fly ash particles. However, the presence of fly ash particles in the Al alloy matrix considerably decreased the coefficiency of thermal expansion, while resulting in an altered corrosion mechanism of the composite material with respect to the matrix alloy.

  6. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  7. Effect of heterogeneous precipitation on age-hardening of Al{sub 2}O{sub 3} particle dispersion Al-4mass% Cu composite produced by mechanical alloying

    SciTech Connect

    Arakawa, S.; Hatayama, T.; Matsugi, K.; Yanagisawa, O.

    2000-04-14

    The acceleration of aging kinetics has been frequently observed in aluminum matrix composites produced by ingot or powder metallurgy. Recently, in the mechanically alloyed (MA) Al-4mass%Cu/Al{sub 2}O{sub 3} composites, the authors have found that the age-hardening response significantly decreases, and that considerable stable {theta} phases are formed at a very short aging time. The purposes of this study are to investigate the local precipitation behaviors, and attempt to clarify the dominant microstructural factors of the decrease in the age-harden ability and the acceleration of the age-hardening kinetics in the Al{sub 2}O{sub 3} particle dispersion Al-4mass%Cu composites produced by mechanical alloying. In order to build a basis for comparison, the age-hardening behaviors of the unreinforced matrix alloy (IM alloy), which is produced by ingot metallurgy technique, are also investigated.

  8. Study of the feasibility of producing Al-Ni intermetallic compounds by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Mohammed, Kahtan S.; Naeem, Haider T.; Iskak, Siti Nadira

    2016-08-01

    Mechanical alloying (MA) was employed to synthesize Al-Zn-Mg-Cu alloys of high weight percentage of the nickel component from the elemental powders of constituents via high-energy ball milling. The mixed powders underwent 15 h of milling time at 350 rpm speed and 10: 1 balls/powder weight ratio. The samples were cold-compacted and sintered thereafter. The sintered compacts underwent homogenization treatments at various temperatures conditions and were aged at 120°C for 24 h (T6). The milled powders and heat-treated Al alloy products were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The crystallite sizes and microstrains of the alloyed powder were estimated via measuring the broadening of XRD peaks using the Williamson-Hall equation. The results have revealed that optimum MA time of 15 h has led to the formation of Al-based solid solutions of Zn, Mg, Cu, and Ni. The outcomes showed that the Vickers hardness of the sintered Al-Zn-Mg-Cu compacts of Ni alloys was enhanced following aging at T6 tempering treatments. Higher compression strength of Al-alloys with the addition of 15% nickel was obtained next to the aging treatment.

  9. Adherent Al2O3 scales produced on undoped NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1986-01-01

    Repeated oxidation and polishing of high purity Ni-15Cr-13Al has dramatically changed its cyclic oxidation behavior from nonadherent to adherent. No apparent change in scale phase, morphology or interface structure occurred during this transition, dismissing any mechanism based on pegging, vacancy sink, or growth stress. The principle change that did occur was a reduction in the sulfur content from 10 ppmw to 3 ppmw after 25 cycles at 1120 C. These observations are used to support the model of Al2O3 scale adherence put forth by Smeggil et al. which claims that Al2O3 scale spallation occurs due to sulfur segregation and bond deterioration at the oxide-metal interface.

  10. Aging Behavior of High-Strength Al Alloy 2618 Produced by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Casati, Riccardo; Lemke, Jannis Nicolas; Alarcon, Adrianni Zanatta; Vedani, Maurizio

    2017-02-01

    High Si-bearing Al alloys are commonly used in additive manufacturing, but they have moderate mechanical properties. New high-strength compositions are necessary to spread the use of additively manufactured Al parts for heavy-duty structural applications. This work focuses on the microstructure, mechanical behavior, and aging response of an Al alloy 2618 processed by selective laser melting. Calorimetric analysis, electron microscopy, and compression tests were performed in order to correlate the mechanical properties with the peculiar microstructure induced by laser melting and thermal treatments

  11. Initial Oxidation Behavior in Air of TiAl-2Nb and TiAl-8Nb Alloys Produced by Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Terner, M.; Biamino, S.; Baudana, G.; Penna, A.; Fino, P.; Pavese, M.; Ugues, D.; Badini, C.

    2015-10-01

    Titanium aluminide alloys are good candidates for structural applications thanks to their low density and good balance of properties up to relatively high temperatures. However, their application is still limited by significant oxidation. Four γ-TiAl alloys with different content of aluminum and niobium were produced by electron beam melting: Ti-45Al-2Cr-2Nb, Ti-48Al-2Cr-2Nb, Ti-45Al-2Cr-8Nb, and Ti-46Al-2Cr-8Nb. The behavior of these alloys in response to oxidation in air during constant heating up to 1000 °C and isothermal oxidation for 10 h at 850 and 950 °C were studied by thermogravimetric analysis. The mass gain due to oxidation of the low Nb-containing alloys was always at least twice that of the high Nb-containing alloys. Both low and high Nb-containing alloys exhibited on their surface oxidation products of the same nature: oxides TiO2 and Al2O3, and nitrides TiN and Ti2AlN. Niobium addition up to 8 at.% did not suppress the growth of rutile and promote the formation of a protective alumina layer. However, it efficiently reduced the formation of rutile, mainly responsible for the mass gain due to oxidation of γ-TiAl alloys and with tendency to spallation.

  12. Ultra-Fine Grain Structures Of Model Al-Mg-Si Alloys Produced By Hydrostatic Extrusion

    NASA Astrophysics Data System (ADS)

    Adamczyk-Cieślak, Bogusława; Mizera, Jarosław

    2011-01-01

    Microstructure and mechanical properties were studied in model Al-Mg-Si alloys (Al-1 % Mg-0.8% Si and Al-0.5% Mg-0.3% Si-wt %) deformed by hydrostatic extrusion (HE) to strains of 1.4 and 3.8. In these alloys the different percentage of two hardening second-phase precipitates (Mg2Si and Si) were observed. The microstructure was characterized by transmission electron microscopy and optical microscopy. The microstructure of the alloys in the initial state was built of coarse grains of an average diameter of ˜30 rim. The refined microstructure was examined qualitatively and quantitatively using the stereological method and a computer image analysis. The deformation-processed structures evolved very rapidly, forming ultrafine grained (UFG) materials with grains of about 0.4 μm. In addition, the grain refinement in the HE-treated materials has a substantial effect on their properties, such as the mechanical strength and micro-hardness which increase significantly. It has been found that, after ɛ = 3.8 in the Al-1% Mg-0.8% Si alloy, the micro-hardness increases approximately twofold. The yield stress is more than four times higher in the UFG alloys, in comparison to the initial state. Similar results were identified in the Al-0.5% Mg-0.3% Si. This is due to the very rapid refinement of the microstructure during the deformation and presence of second-phase particles.

  13. Ultra-Fine Grain Structures Of Model Al-Mg-Si Alloys Produced By Hydrostatic Extrusion

    SciTech Connect

    Adamczyk-Cieslak, Boguslawa; Mizera, Jaroslaw

    2011-01-17

    Microstructure and mechanical properties were studied in model Al-Mg-Si alloys (Al-1 % Mg-0.8% Si and Al-0.5% Mg-0.3% Si-wt %) deformed by hydrostatic extrusion (HE) to strains of 1.4 and 3.8. In these alloys the different percentage of two hardening second-phase precipitates (Mg{sub 2}Si and Si) were observed. The microstructure was characterized by transmission electron microscopy and optical microscopy. The microstructure of the alloys in the initial state was built of coarse grains of an average diameter of {approx}30 rim. The refined microstructure was examined qualitatively and quantitatively using the stereological method and a computer image analysis. The deformation-processed structures evolved very rapidly, forming ultrafine grained (UFG) materials with grains of about 0.4 {mu}m. In addition, the grain refinement in the HE-treated materials has a substantial effect on their properties, such as the mechanical strength and micro-hardness which increase significantly. It has been found that, after {epsilon} = 3.8 in the Al-1% Mg-0.8% Si alloy, the micro-hardness increases approximately twofold. The yield stress is more than four times higher in the UFG alloys, in comparison to the initial state. Similar results were identified in the Al-0.5% Mg-0.3% Si. This is due to the very rapid refinement of the microstructure during the deformation and presence of second-phase particles.

  14. Microstructure and Tensile Properties of Wrought Al Alloy 5052 Produced by Rheo-Squeeze Casting

    NASA Astrophysics Data System (ADS)

    Lü, Shulin; Wu, Shusen; Wan, Li; An, Ping

    2013-06-01

    The semisolid slurry of wrought Al alloy 5052 was prepared by the indirect ultrasonic vibration (IUV) method, in which the horn was vibrated under the outside of the metallic cup containing molten alloy, and then shaped by direct squeeze casting (SC). Spherical primary α-Al particles were uniformly dispersed in the matrix and presented a bimodal distribution of grain sizes. The effects of rheo-squeeze casting (RSC) parameters such as squeeze pressure and solid fraction on the microstructure and tensile properties of the semisolid alloy were investigated. The results indicate that average diameters of the primary α-Al particles decreased with the increase of squeeze pressure, while the tensile properties of the alloy increased. With the increase of solid fraction, the tensile strength increased first and then decreased, but the elongation decreased continuously. The best tensile properties were achieved when the slurry with a solid fraction of 0.17 solidified under 100 MPa. Compared to conventional squeeze casting, RSC process can offer the 5052 alloy better tensile strength and elongation, which were improved by 9.7 pct and 42.4 pct, respectively.

  15. Microstructures and Mechanical Properties of Ultrafine Grained Ti-47Al-2Cr (at %) Alloy Produced Using Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Nadakuduru, Vijay N.; Zhang, Deliang; Cao, Peng; Gabbittas, Brian

    Development of innovative techniques to produce gamma TiAl based alloys, with good mechanical properties, while still maintaining ultra fine grain size can be rewarding, but also is a great challenge. In the present study study a Ti-47Al-2Cr (at %) alloy has been synthesized by directly forging green powder compacts of a Ti/Al/Cr composite powder produced by high energy mechanical milling of a mixture of elemental Ti, Al, Cr powders. It has been found that the density of the bulk consolidated alloy sample after forging decreases from 95% of the theoretical density in the central region to 84% in the periphery region. The microstructure of the bulk alloy consisted of several Ti rich regions, which was expected to be mainly due to initial powder condition. The room temperature tensile strength of the samples produced from this process was found to be in the range of 115 - 130 MPa. The roles of canning and green powder compact density in determining the forged sample porosity level and distribution are discussed.

  16. Low-temperature superplasticity of submicrocrystalline Ti-48Al-2Nb-2Cr alloy produced by multiple forging

    SciTech Connect

    Imayev, V.M.; Salishchev, G.A.; Shagiev, M.R.; Kuznetsov, A.V.; Imayev, R.M.; Senkov, O.N.; Froes, F.H.

    1998-12-18

    Gamma titanium aluminides are attractive for elevated temperature applications because of their high specific strength, modulus retention, good oxidation and creep resistance. However they are inherently brittle at temperatures below 600 C due to their strong covalent interatomic bonding, which makes fabrication difficult and has restricted commercial applications. In this research work the authors have studied superplastic (SP) forming of a gamma alloy. Grain refinement is the most common method of decreasing the temperature at which superplasticity is observed, while the second approach is applicable only to gamma alloys containing less than 47 at.% Al. In the present work, a low-temperature superplasticity of a gamma TiAl-based alloy was achieved by producing a submicrocrystalline structure via multistep forging. Mechanical behavior and microstructural evolution of the submicrocrystalline gamma titanium aluminide were studied and possible mechanisms of the low-temperature superplasticity were discussed.

  17. Effect of CeO{sub 2} addition on the properties of FeAl based alloy produced by mechanical alloying technique

    SciTech Connect

    Khaerudini, Deni S.; Muljadi,; Sardjono, P.; Tetuko, Anggito P.; Sebayang, P.; Ginting, M.

    2013-09-03

    Iron aluminides based on FeAl is notable for their low materials cost, ease of fabrication and good corrosion, suffixation and oxidation resistance. However, the application based on these unique properties still require the development of Fe-Al based alloy since it shows some drawbacks such as a lack of high temperature strength and low ductility. To improve the mechanical properties of FeAl based alloy, ceria (CeO{sub 2}) will be added to this compound. FeAl based alloy produced by the mechanical alloying (MA) technique. The developed specimens then assessed with respect to oxidation behaviour in high temperature, scale microstructure and hardness. The surface morphologies of the alloy evaluated and observed using scanning electron microscopy (SEM) with an energy dispersive X-ray spectroscopy (EDX). The phase structures of oxide scale formed on them were identified by X-ray diffraction (XRD). The results found that the FeAl intermetallic compound containing CeO{sub 2} 0.5 wt.% is less pores and CeO{sub 2} 1.0 wt.% is more homogen in powder and solid form, higher hardness and increase in their resistance to oxidation behaviour in high temperature compared with another percentage of CeO{sub 2}.

  18. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    SciTech Connect

    Tammy J. Harrell; Troy D. Topping; Haiming Wen; Tao Hu; JULIE M. SCHOENUNG; ENRIQUE J. LAVERNIA

    2014-12-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100’s nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP’ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 µm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  19. Mechanical Strength and Failure Characteristics of Cast Mg-9 pctAl-1 pctZn Alloys Produced by a Heated-Mold Continuous Casting Process: Tensile Properties

    NASA Astrophysics Data System (ADS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei; Ohfuji, Hiroaki

    2014-11-01

    The mechanical properties and failure characteristics of a cast Mg alloy (AZ91: Mg-Al8.9-Zn0.6-Mn0.2) produced by a heated-mold continuous casting process (HMC) are investigated. In a modification of the original HMC process, the cooling of the liquid alloy by direct water spray is carried out in an atmosphere of high-purity argon gas. The HMC-AZ91 alloy exhibits excellent mechanical properties (high strength and high ductility) that are about twice as high as those for the same alloy produced by conventional gravity casting. The increased material strength and ductility of the HMC sample are attributed to nanoscale and microscale microstructural characteristics. The fine grains and tiny spherical eutectic structures ( e.g., Mg17Al12 and Al6Mn) distributed randomly in the matrix of the HMC alloy result in resistance to dislocation movement, leading to high tensile strength. Basal slip on (0001) planes in the relatively organized crystal orientation of the HMC alloy, as well as grain boundary sliding through tiny spherical eutectic structures, results in high ductility. Details of the failure mechanism under static loading in the HMC alloy are also discussed using failure models.

  20. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  1. Effect of milling time and CNT concentration on hardness of CNT/Al{sub 2024} composites produced by mechanical alloying

    SciTech Connect

    Perez-Bustamante, R.; Perez-Bustamante, F.; Estrada-Guel, I.; Licea-Jimenez, L.; Miki-Yoshida, M.; Martinez-Sanchez, R.

    2013-01-15

    Carbon nanotube/2024 aluminum alloy (CNT/Al{sub 2024}) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al{sub 4}C{sub 3}) crystals in the Al matrix. The formation of Al{sub 4}C{sub 3} was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al{sub 4}C{sub 3} in the aluminum alloy matrix. - Highlights: Black-Right-Pointing-Pointer The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. Black-Right-Pointing-Pointer Composites were microstructural and mechanically evaluated after sintering condition. Black-Right-Pointing-Pointer The greater the CNT concentration, the greater the hardness of the composites. Black-Right-Pointing-Pointer Higher hardness in composites is achieved at 20 h of milling. Black-Right-Pointing-Pointer The formation of Al{sub 4}C{sub 3} does not present a direct relationship with the milling time.

  2. Effects of silicate ion concentration on the formation of ceramic oxide layers produced by plasma electrolytic oxidation on Al alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jung-Hyung; Kim, Seong-Jong

    2017-01-01

    Plasma electrolytic oxidation (PEO) coatings were fabricated on 5083 Al alloy in KOH electrolyte solution with adding various concentrations of Na2SiO3. Changes in voltage-time response and micro-discharge evolution were analyzed, and the surface and cross-section of the resulting coating layer were further characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The results showed that discharge characteristics were evidently changed with different Na2SiO3 concentrations, particularly higher Na2SiO3 concentrations leading to lower dielectric breakdown voltages. It was found that porous surface structure became prevalent with increasing Na2SiO3 concentration. The EDS analysis confirmed the incorporation of Si element in the PEO coatings. The result of XRD analysis revealed that metastable phases such as γ- and η-alumina were produced as a result of PEO, while amorphous phases appeared with excessive Na2SiO3 concentrations (10 and 14 g/L). The coating thickness was significantly increased about 2-8 times with increasing Na2SiO3, almost depending on Na2SiO3 concentration.

  3. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    SciTech Connect

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-17

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low-temperature glow discharge assisted oxynitriding.The paper describes the surface layer of TiO{sub 2}+TiN+Ti{sub 2}N+{alpha}Ti(N) type produced at temperature 680 deg. C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed.Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  4. The effect of Mn and B on the magnetic and structural properties of nanostructured Fe60Al40 alloys produced by mechanical alloying.

    PubMed

    Rico, M M; Alcázar, G A Pérez; Zamora, L E; González, C; Greneche, J M

    2008-06-01

    The effect of Mn and B on the magnetic and structural properties of nanostructured samples of the Fe60Al40 system, prepared by mechanical alloying, was studied by 57Fe Mössbauer spectrometry, X-ray diffraction and magnetic measurements. In the case of the Fe(60-x)Mn(x)Al40 system, 24 h milling time is required to achieve the BCC ternary phase. Different magnetic structures are observed according to the temperature and the Mn content for alloys milled during 48 h: ferromagnetic, antiferromagnetic, spin-glass, reentrant spin-glass and superparamagnetic behavior. They result from the bond randomness behaviour induced by the atomic disorder introduced by the MA process and from the competitive interactions of the Fe-Fe ferromagnetic interactions and the Mn-Mn and Fe-Mn antiferromagnetic interactions and finally the presence of Al atoms acting as dilutors. When B is added in the Fe60Al40 alloy and milled for 12 and 24 hours, two crystalline phases were found: a prevailing FeAl BCC phase and a Fe2B phase type. In addition, one observes an additional contribution attributed to grain boundaries which increases when both milling time and boron composition increase. Finally Mn and B were added to samples of the Fe60Al40 system prepared by mechanical alloying during 12 and 24 hours. Mn content was fixed to 10 at.% and B content varied between 0 and 20 at.%, substituting Al. X-ray patterns show two crystalline phases, the ternary FeMnAl BCC phase, and a (Fe,Mn)2B phase type. The relative proportion of the last phase increases when the B content increases, in addition to changes of the grain size and the lattice parameter. Such behavior was observed for both milling periods. On the other hand, the magnetic hyperfine field distributions show that both phases exhibit chemical disorder, and that the contribution attributed to the grain boundaries is less important when the B content increases. Coercive field values of about 10(2) Oe slightly increase with boron content

  5. Processing and Mechanical Properties of Directionally Solidified NiAl/NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1994-01-01

    Promising creep strengths were found for a directionally solidified NiAl-NiAlTa alloy when compared to other NiAl based intermetallics. The directionally solidified alloy had an off-eutectic composition that resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of the two phase alloy was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Alloying additions that may improve the room temperature toughness by producing multiphase alloys are discussed.

  6. Indium Helps Strengthen Al/Cu/Li Alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  7. Phase Evolution and Thermal Analysis of Nanocrystalline AlCrCuFeNiZn High Entropy Alloy Produced by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Koundinya, N. T. B. N.; Sajith Babu, C.; Sivaprasad, K.; Susila, P.; Kishore Babu, N.; Baburao, J.

    2013-10-01

    A multi-component nanocrystalline AlCrCuFeNiZn high entropy alloy with 12 nm crystallite size was successfully synthesized using high energy ball milling. The progress of solid solution formation during milling was analyzed using XRD. A major portion of the HEA is observed to be BCC in crystal structure after 30 h of milling. Thermal analysis showed that HEA powders exhibited exponential oxidation characteristics. Thermal analysis showed that low activation energy was sufficient to start recrystallization because of high energy stored in the milled powders. The crystallite size after consolidation is in nanocrystalline range due to the sluggish diffusion of atoms and nanotwinning. After consolidation, the crystallite size is around 79 nm. Samples sintered at 850 °C for 2 h exhibited high hardness values of 700 ± 15 HV1.0, major volume fraction of the phases are having FCC crystal structure along with a minor phase having BCC crystal structure. Due to positive enthalpy mixing of Cu with other elements, decomposition of BCC to new FCC phases occurs.

  8. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-08-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  9. Ni{sub 3}Al aluminide alloys

    SciTech Connect

    Liu, C.T.

    1993-10-01

    This paper provides a brief review of the recent progress in research and development of Ni{sub 3}Al and its alloys. Emphasis has been placed on understanding low ductility and brittle fracture of Ni{sub 3}Al alloys at ambient and elevated temperatures. Recent studies have resulted in identifying both intrinsic and extrinsic factors governing the fracture behavior of Ni{sub 3}Al alloys. Parallel efforts on alloy design using physical metallurgy principles have led to properties for structural use. Industrial interest in these alloys is high, and examples of industrial involvement in processing and utilization of these alloys are briefly mentioned.

  10. Structural and microstructural study of nanostructured Fe{sub 50}Al{sub 40}Ni{sub 10} powders produced by mechanical alloying

    SciTech Connect

    Hadef, F.; Otmani, A.; Djekoun, A.; Greneche, J.M.

    2011-08-15

    A nanostructured Fe{sub 50}Al{sub 40}Ni{sub 10} mixture was prepared by mechanical alloying of elemental Fe, Al and Ni powders in a planetary ball mill. Structural and microstructural changes during the milling process were followed by X-ray diffraction technique. The patterns so obtained were analyzed using the Maud program. An ordered B2 FeAl phase is formed after 1 h of milling. The observed lattice expansion is related to the production of antisite defects; Fe{sub Al} and Al{sub Fe}. During the intermediate stages of milling, the mechanical alloying process gives rise to a mixture of two BCC {alpha}{sub i}-Fe(Al,Ni) (i = 1,2) structures with the same crystallite size but different lattice parameters, microstrains and proportions. The BCC {alpha}{sub 2}-Fe(Al,Ni) disappeared after 4 h, only the B2 FeAl and BCC {alpha}{sub 1}-Fe(Al,Ni) solid solution persist over prolonged milling times. - Research highlights: {yields} Fe{sub 50}Al{sub 40}Ni{sub 10} was prepared by MA from Fe, Al and Ni powders in a planetary ball mill. {yields} B2 FeAl is formed after 1 h of MA. Lattice expansion is related to Fe{sub Al} and Al{sub Fe} defects. {yields} MA gives rise to 2 BCC structures with the same L but different a, <{sigma}{sup 2}>{sup 1/2} and %.

  11. Alloy and method of producing the same

    DOEpatents

    Hufnagel, Todd C.; Ott, Ryan T.; Fan, Cang; Kecskes, Laszlo

    2005-07-19

    In accordance with a preferred embodiment of the invention, an alloy or other composite material is provided formed of a bulk metallic glass matrix with a microstructure of crystalline metal particles. The alloy preferably has a composition of (X.sub.a Ni.sub.b Cu.sub.c).sub.100-d-c Y.sub.d Al.sub.c, wherein the sum of a, b and c equals 100, wherein 40.ltoreq.a.ltoreq.80, 0.ltoreq.b.ltoreq.35, 0.ltoreq.c.ltoreq.40, 4.ltoreq.d.ltoreq.30, and 0.ltoreq.e.ltoreq.20, and wherein preferably X is composed of an early transition metal and preferably Y is composed of a refractory body-centered cubic early transition metal. A preferred embodiment of the invention also provides a method of producing an alloy composed of two or more phases at ambient temperature. The method includes the steps of providing a metastable crystalline phase composed of at least two elements, heating the metastable crystalline phase together with at least one additional element to form a liquid, casting the liquid, and cooling the liquid to form the alloy. In accordance with a preferred embodiment of the invention, the composition and cooling rate of the liquid can be controlled to determine the volume fraction of the crystalline phase and determine the size of the crystalline particles, respectively.

  12. Development of ODS-Fe{sub 3}Al alloys

    SciTech Connect

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G.

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  13. NiAl alloys for structural uses

    NASA Technical Reports Server (NTRS)

    Koss, D. A.

    1991-01-01

    Alloys based on the intermetallic compound NiAl are of technological interest as high temperature structural alloys. These alloys possess a relatively low density, high melting temperature, good thermal conductivity, and (usually) good oxidation resistance. However, NiAl and NiAl-base alloys suffer from poor fracture resistance at low temperatures as well as inadequate creep strength at elevated temperatures. This research program explored macroalloying additions to NiAl-base alloys in order to identify possible alloying and processing routes which promote both low temperature fracture toughness and high temperature strength. Initial results from the study examined the additions of Fe, Co, and Hf on the microstructure, deformation, and fracture resistance of NiAl-based alloys. Of significance were the observations that the presence of the gamma-prime phase, based on Ni3Al, could enhance the fracture resistance if the gamma-prime were present as a continuous grain boundary film or 'necklace'; and the Ni-35Al-20Fe alloy was ductile in ribbon form despite a microstructure consisting solely of the B2 beta phase based on NiAl. The ductility inherent in the Ni-35Al-20Fe alloy was explored further in subsequent studies. Those results confirm the presence of ductility in the Ni-35Al-20Fe alloy after rapid cooling from 750 - 1000 C. However exposure at 550 C caused embrittlement; this was associated with an age-hardening reaction caused by the formation of Fe-rich precipitates. In contrast, to the Ni-35Al-20Fe alloy, exploratory research indicated that compositions in the range of Ni-35Al-12Fe retain the ordered B2 structure of NiAl, are ductile, and do not age-harden or embrittle after thermal exposure. Thus, our recent efforts have focused on the behavior of the Ni-35Al-12Fe alloy. A second parallel effort initiated in this program was to use an alternate processing technique, mechanical alloying, to improve the properties of NiAl-alloys. Mechanical alloying in the

  14. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  15. Characteristics of Ti(C, N)/TiB composite layer on Ti-6Al-4V alloy produced by laser surface melting

    NASA Astrophysics Data System (ADS)

    Zeng, Xian; Yamaguchi, Tomiko; Nishio, Kazumasa

    2016-06-01

    A Ti(C, N)/TiB reinforced titanium matrix composite layer was successfully in-situ synthesized by laser melting on Ti-6Al-4V alloy surface with Ti-BN-C mixed powder, aiming at improving the wear resistance. The microstructure, chemical composition, hardness and wear behavior were analyzed. The results showed that, the cross sectional microstructure can be clearly divided into three parts, which were the laser melted layer, heat affected zone and non-affected zone. The reinforcements in laser melted layer consisted of dendritic TiC0.3N0.7 phases and fine-structure TiB phases. The matrix in laser melted layer was in a two-phase structure, being composed of platelet α titanium and intergranular β titanium. The hardness was increased from 320 HV in the substrate to 450-550 HV in the modified layer. The wear resistance was improved that, the wear volume loss of the laser treated sample was approximately half of the as received Ti-6Al-4V alloy after 8 h wear test.

  16. Method of producing superplastic alloys and superplastic alloys produced by the method

    NASA Technical Reports Server (NTRS)

    Troeger, Lillianne P. (Inventor); Starke, Jr., Edgar A. (Inventor); Crooks, Roy (Inventor)

    2002-01-01

    A method for producing new superplastic alloys by inducing in an alloy the formation of precipitates having a sufficient size and homogeneous distribution that a sufficiently refined grain structure to produce superplasticity is obtained after subsequent PSN processing. An age-hardenable alloy having at least one dispersoid phase is selected for processing. The alloy is solution heat-treated and cooled to form a supersaturated solid solution. The alloy is plastically deformed sufficiently to form a high-energy defect structure useful for the subsequent heterogeneous nucleation of precipitates. The alloy is then aged, preferably by a multi-stage low and high temperature process, and precipitates are formed at the defect sites. The alloy then is subjected to a PSN process comprising plastically deforming the alloy to provide sufficient strain energy in the alloy to ensure recrystallization, and statically recrystallizing the alloy. A grain structure exhibiting new, fine, equiaxed and uniform grains is produced in the alloy. An exemplary 6xxx alloy of the type capable of being produced by the present invention, and which is useful for aerospace, automotive and other applications, is disclosed and claimed. The process is also suitable for processing any age-hardenable aluminum or other alloy.

  17. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800.degree. C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800.degree. C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700.degree. C. at a low cost

  18. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800 C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800 C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700 C. at a low cost

  19. Durability Assessment of TiAl Alloys

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Lerch, Bradley A.

    2008-01-01

    The durability of TiAl is a prime concern for the implementation of TiAl into aerospace engines. Two durability issues, the effect of high temperature exposure on mechanical properties and impact resistance, have been investigated and the results are summarized in this paper. Exposure to elevated temperatures has been shown to be detrimental to the room temperature ductility of gamma alloys with the most likely mechanisms being the ingress of interstitials from the surface. Fluorine ion implantation has been shown to improve the oxidation resistance of gamma alloys, and ideally it could also improve the environmental embrittlement of high Nb content TiAl alloys. The effect of F ion implantation on the surface oxidation and embrittlement of a third generation, high Nb content TiAl alloy (Ti-45Al-5Nb-B-C) were investigated. Additionally, the ballistic impact resistance of a variety of gamma alloys, including Ti-48Al-2Cr- 2Nb, Ti-47Al-2Cr-2Nb, ABB-2, ABB-23, NCG359E, 95A and Ti-45Al-5Nb-B-C was accessed. Differences in the ballistic impact properties of the various alloys will be discussed, particularly with respect to their manufacturing process, microstructure, and tensile properties.

  20. Overview of the development of FeAl intermetallic alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.; Goodwin, G.M.

    1995-09-01

    B2-phase FeAl ordered intermetallic alloys based on an Fe-36 at.% Al composition are being developed to optimize a combination of properties that includes high-temperature strength, room-temperature ductility, and weldability. Microalloying with boron and proper processing are very important for FeAl properties optimization. These alloys also have the good to outstanding resistance to oxidation, sulfidation, and corrosion in molten salts or chlorides at elevated temperatures, characteristic of FeAl with 30--40 at.% Al. Ingot- and powder-metallurgy (IM and PM, respectively) processing both produce good properties, including strength above 400 MPa up to about 750 C. Technology development to produce FeAl components for industry testing is in progress. In parallel, weld-overlay cladding and powder coating technologies are also being developed to take immediate advantage of the high-temperature corrosion/oxidation and erosion/wear resistance of FeAl.

  1. Alloy development and processing of FeAl: An overview

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Alexander, D.J.; Viswanathan, S.

    1997-03-01

    In the last few years, considerable progress has been made in developing B2-phase FeAl alloys with improved weldability, room-temperature ductility, and high-temperature strength. Controlling the processing-induced microstructure is also important, particularly for minimizing trade-offs in various properties. FeAl alloys have outstanding resistance to high-temperature oxidation, sulfidation, and corrosion in various kinds of molten salts due to formation of protective Al{sub 2}O{sub 3} scales. Recent work shows that FeAl alloys are carburization-resistant as well. Alloys with 36 to 40 at. % Al have the best combination of corrosion resistance and mechanical properties. Minor alloying additions of Mo, Zr, and C, together with microalloying additions of B, produce the best combination of weldability and mechanical behavior. Cast FeAl alloys, with 200 to 400 {mu}m grain size and finely dispersed ZrC, have 2 to 5% tensile ductility in air at room-temperature, and a yield strength > 400 MPa up to about 700 to 750{degrees}C. Extruded ingot metallurgy (I/M) and powder metallurgy (P/M) materials with refined grain sizes ranging from 2 to 50 {mu}m, can have 10 to 15% ductility in air and be much stronger, and can even be quite tough, with Charpy impact energies ranging from 25 to 105 J at room-temperature. This paper highlights progress made in refining the alloy composition and exploring processing effects on FeAl for monolithic applications. It also includes recent progress on developing FeAl weld-overlay technology, and new results on welding of FeAl alloys. It summarizes some of the current industrial testing and interest for applications.

  2. Taguchi Optimization on the Initial Thickness and Pre-aging of Nano-/Ultrafine-Grained Al-0.2 wt.%Sc Alloy Produced by ARB

    NASA Astrophysics Data System (ADS)

    Yousefieh, Mohammad; Tamizifar, Morteza; Boutorabi, Seyed Mohammad Ali; Borhani, Ehsan

    2016-10-01

    In this study, Taguchi design method with L9 orthogonal array has been used to optimize the initial thickness and pre-aging parameters (temperature and time) for the mechanical properties of Al-0.2 wt.% Sc alloy heavily deformed by accumulative roll bonding (ARB) up to ten cycles. Analysis of variance was performed on the measured data and signal-to-noise ratios. It was found that the pre-aging temperature has the most significant parameter affecting the mechanical properties by percentage contribution of 64.51%. Pre-aging time (19.29%) has the next most significant effect, while initial thickness (5.31%) has statistically less significant effect. In order to confirm experimental conclusions, verification experiments were carried out at optimum working conditions. Under these conditions, the yield strength was 6.51 times higher and toughness was 6.86% lower compared with the starting Al-Sc material. Moreover, mean grain size was decreased to 220 nm by setting the control parameters, which was the lowest value obtained in this study. It was concluded that the Taguchi method was found to be a promising technique to obtain the optimum conditions for such studies. Consequently, by controlling the parameter levels, the high-strength and high-toughness Al-Sc samples were fabricated through pre-aging and subsequent ARB process.

  3. High temperature creep behaviour of Al-rich Ti-Al alloys

    NASA Astrophysics Data System (ADS)

    Sturm, D.; Heilmaier, M.; Saage, H.; Aguilar, J.; Schmitz, G. J.; Drevermann, A.; Palm, M.; Stein, F.; Engberding, N.; Kelm, K.; Irsen, S.

    2010-07-01

    Compared to Ti-rich γ-TiAl-based alloys Al-rich Ti-Al alloys offer an additional reduction of in density and a better oxidation resistance which are both due to the increased Al content. Polycrystalline material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical, scanning and transmission electron microscopy and XRD analyses. The high temperature creep of two binary alloys, namely Al60Ti40 and Al62Ti38 was comparatively assessed with compression tests at constant true stress in a temperature range between 1173 and 1323 K in air. The alloys were tested in the cast condition (containing various amounts of the metastable phases Al5Ti3 and h-Al2Ti) and after annealing at 1223 K for 200 h which produced (thermodynamically stable) lamellar γ-TiAl + r-Al2Ti microstructures. In general, already the as-cast alloys exhibit a reasonable creep resistance at 1173 K. Compared with Al60Ti40, both, the as-cast and the annealed Al62Ti38 alloy exhibit better creep resistance up to 1323 K which can be rationalized by the reduced lamella spacing. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded apparent activation energies for creep of Q = 430 kJ/mol for the annealed Al60Ti40 alloy and of Q = 383 kJ/mol for the annealed Al62Ti38 material. The latter coincides well with that of Al diffusion in γ-TiAl, whereas the former can be rationalized by the instability of the microstructure containing metastable phases.

  4. Diffusion bonding of Al7075 alloy to titanium aluminum vanadate alloy

    NASA Astrophysics Data System (ADS)

    Alhazaa, Abdulaziz Nasser

    The aluminum alloy (Al7075) and titanium alloy (Ti-6Al-4V) are used in a variety of applications in the aerospace industry. However, the high cost of Ti-6Al-4V alloy has been a major factor which has limited its use and therefore, the ability to join Al7075 alloy to Ti-6Al-4V alloy can provide a product that is less costly, but retains the high strength and light weight properties necessary for the transport industry. However, the large difference in the physical properties between these two alloys prevents the use of conventional joining techniques such as fusion welding to join these dissimilar alloys. Therefore, the diffusion bonding technique was used to join Al7075 alloy to Ti-6Al-4V alloy with the objective of minimizing microstructural changes of the two alloys during the bonding process. In this thesis, solid state and liquid phase bonding processes were undertaken. Solid state bonding was employed without interlayers and was successful at 510°C and 7 MPa. The bond interface showed an absence of the oxides due to the dissolution of oxygen into the titanium solution. Bonds made using copper interlayers at a temperature sufficient enough to form eutectic liquid formation between copper and aluminum were produced. The intermetallics theta(Al2Cu), S(Al2CuMg) and T(Al2Mg3Zn3) were identified at the aluminum interface while Cu3Ti2 intermetallic was identified at the titanium interface. Bonds made using tin based alloys interlayers and copper coatings were successful and gave the highest shear strength. The eutectic formation on the Al7075 alloy was responsible for joint formation at the aluminum interface while the formation of Sn3Ti5 intermetallic was responsible for the joint formation at titanium interface. The corrosion rate of the bonds decreased with increasing bonding time for joints made using the tin based interlayer in 3% NaCl solution. However, the presence of copper within the joint increased the corrosion rate of the bonds and this was attributed to

  5. Producing nano-grained and Al-enriched surface microstructure on AZ91 magnesium alloy by high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Hao, Shengzhi; Li, Mincai

    2016-05-01

    Surface treatment of AZ91 magnesium alloy was carried out by high current pulsed electron beam (HCPEB) with accelerating voltage 27 kV and energy density 3 J/cm2. The surface microstructure and phase composition were characterized by using optical microscope (OM), X-ray diffraction (XRD), and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). The surface microhardness and corrosion resistance were measured. Under HCPEB treatments, the preferential evaporation of Mg element occurred intensively on irradiated surface and the initial large Mg17Al12 phases were dissolved. The nano-grained and Al-enriched surface modified layer was ultimately formed of depth ∼8 μm. According to the testing results, the surface microhardness increased from 63 to 141 HK after 30 pulses of HCPEB treatment, while the best improvement of corrosion resistance was obtained by 15 pulses of HCPEB treatment with a cathodic current density decreased by two orders of magnitude as compared with the initial AZ91 sample.

  6. Microstructural Homogeneity and Hot Deformation of Various Friction-Stir-Processed 5083 Al Alloys

    NASA Astrophysics Data System (ADS)

    García-Bernal, M. A.; Mishra, R. S.; Hernández-Silva, D.; Sauce-Rangel, V. M.

    2016-12-01

    Diverse studies on FSP of 5083 Al alloys have been conducted, and some have made comparisons with previous studies of similar alloys, but many times such comparisons could be invalid because of differences in the parameters used during FSP, above all, tool profile. Five 5083 Al alloys produced by different production routes were friction-stir-processed and compared among themselves and with other two superplastic forming (SPF) grade 5083 Al alloys. Results suggest that the grain size refinement is independent of the original microstructure and that there is a relationship between the size of the second phase before and after FSP. The combination of continuous casting 5083 Al alloys + FSP had an outstanding behavior in hot deformation in comparison with rolled or extruded 5083 Al alloys + FSP, and even SPF 5083 Al alloys.

  7. Microstructural Homogeneity and Hot Deformation of Various Friction-Stir-Processed 5083 Al Alloys

    NASA Astrophysics Data System (ADS)

    García-Bernal, M. A.; Mishra, R. S.; Hernández-Silva, D.; Sauce-Rangel, V. M.

    2017-01-01

    Diverse studies on FSP of 5083 Al alloys have been conducted, and some have made comparisons with previous studies of similar alloys, but many times such comparisons could be invalid because of differences in the parameters used during FSP, above all, tool profile. Five 5083 Al alloys produced by different production routes were friction-stir-processed and compared among themselves and with other two superplastic forming (SPF) grade 5083 Al alloys. Results suggest that the grain size refinement is independent of the original microstructure and that there is a relationship between the size of the second phase before and after FSP. The combination of continuous casting 5083 Al alloys + FSP had an outstanding behavior in hot deformation in comparison with rolled or extruded 5083 Al alloys + FSP, and even SPF 5083 Al alloys.

  8. Microstructure evolution of 7050 Al alloy during age-forming

    SciTech Connect

    Chen, Junfeng; Zou, Linchi; Li, Qiang; Chen, Yulong

    2015-04-15

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress.

  9. Modeling of precipitation in Al alloys

    SciTech Connect

    Asta, M.; Foiles, S.M.; Wolfer, W.G.

    1996-10-01

    Objective was the development of a computational model of precipitation from a supersaturated alloy solid solution. The model is based on the formalism of chemical-reaction-rate theory combined with classical descriptions of precipitate thermodynamic properties and a mean-field treatment of diffusion-limited growht and coarsening. For the case of precipitation of Al{sub 3}Sc in supersaturated Al-Sc alloys, it is demonstrated how the model can be used to calculate number densities and size distributions of precipitates as a function of aging time and temperature, including effects of continuous cooling and thermally generated point defects. Application of the model to a specific alloy system requires knowledge of diffusion data, point defect energetics, and thermodynamic properties for bulk phases and interphase interfaces. For interfaces and point defects, thermodynamic data can be difficult to measure and reliable values of defect free energies are often unavailable. For this reason, part of the efforts were devoted to applying semiempirical and first-principles atomistic techniques to the calculation of interfacial and point-defect thermodynamic properties. This report discusses applications for interphase interfaces in the Al-Ag, Al-Sc, and Al-Li alloy systems. We also describe atomistic work aimed at understanding the energetics of vacancy clusters in Al. These clusters serve as sinks for isolated vacancies during aging and their growth can lead to more complex defects, such as dislocation loops, that act as heterogeneous nucleation sites.

  10. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  11. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  12. Corrosion Behaviour of Al Alloys in Sea Water

    SciTech Connect

    Kamarudin, S. R. M.; Daud, M.; Muhamad, A.; Sattar, M. S.; Daud, A. R.

    2010-03-11

    The electrochemical behaviour of aluminum (Al) alloys in seawater medium was investigated using potentiodynamic technique, complemented by Scanning Electron Microscopy (SEM) and EDAX. SEM was used to characterize the corroded surface and to observe the extent of corrosion attack on the Al alloys after tested in seawater. EDAX analysis was used to identify elements present on the specimen surface. The results indicate that influences of alloying elements present in the Al alloys play important role in the corrosion of Al alloys in seawater. The behaviour of Al alloys with addition of Zn, Sn, Cu and Si was greatly enhanced in terms of its potential and corrosion behaviour. Potential of Al with alloying elements reached value more negative than -0.9 V{sub SCE} and showed active corrosion behaviour.

  13. Al/sub 2/O/sub 3/ adherence on CoCrAl alloys

    SciTech Connect

    Kingsley, L.M.

    1980-04-01

    Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al/sub 2/O/sub 3/ as both the dispersion and protective oxide; and the production of an HfO/sub 2/ dispersion while simultaneously aluminizing the alloy. It was found that an Al/sub 2/O/sub 3/ dispersion will act to promote the adherence of an external scale of Al/sub 2/O/sub 3/ to a degree comparable to previously tested dispersions and an HfO/sub 2/ dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization.

  14. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  15. Microstructure and Mechanical Properties of Ultra-Fine Grain Al-Zr Alloy Fabricated by Mechanical Alloying Process.

    PubMed

    Kim, Chung Seok; Kim, Il-Ho

    2015-08-01

    The ultra-fine grain Al-4Zr alloy has been successfully fabricated by a mechanical alloying process. The intermetallic Al3Zr phases strongly enhance the mechanical properties of Al-based alloy and prevent grain growth of alloy. The phase stability and transformation during mechanical alloying process have been investigated. The ultra-fine grain alloy has been successfully obtained. The thin film of Al-4Zr alloy has been observed by a transmission electron microscope. The equivalent grain size of as-milling specimen is 55 nm. After milling process, the specimens were heat treated at 350 °C to 650 °C. The equivalent grain size of heat treated specimens were 80 nm at 350 °C and 130 nm at 650 °C. Some of Zr atoms were dissolved into the Al matrix and most of them reacted with hydrogen produced by decomposition of PCA to form ZrH2 during mechanical alloying process. These ZrH2 hydrides decomposed gradually after the heat treatment. Stable A13Zr with a D023 structure was formed by heat treatment at temperature of 550 °C.

  16. Mechanism of the Bauschinger effect in Al-Ge-Si alloys

    DOE PAGES

    Gan, Wei; Bong, Hyuk Jong; Lim, Hojun; ...

    2016-12-07

    Here, wrought Al-Ge-Si alloys were designed and produced to ensure dislocation bypass strengthening ("hard pin" precipitates) without significant precipitate cutting/shearing ("soft pin" precipitates). They were processed from the melt, solution heat treated and aged.

  17. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  18. Ultrafine-grained structure formation in Ti-6Al-4V alloy via warm swaging

    NASA Astrophysics Data System (ADS)

    Klimova, M.; Boeva, M.; Zherebtsov, S.; Salishchev, G.

    2014-08-01

    The influence of warm swaging on the structure and properties of Ti-6Al-4V alloy was studied. Warm swaging of the alloy in the interval 680-500°C with the total strain of ɛ=2.66 was found to be resulted in the formation of a homogeneous globular microstructure with a grain size of 0.4 μm in both longitudinal and transversal sections. Room temperature tensile strength and tensile elongation of the swaged alloy was 1315MPa and 10.5%, respectively. Ultrafine-grained Ti-6Al-4V alloy produced by swaging exhibited good workability at 600-700 °C.

  19. Recent Developments in Friction Stir Welding of Al-alloys

    NASA Astrophysics Data System (ADS)

    Çam, Gürel; Mistikoglu, Selcuk

    2014-06-01

    The diversity and never-ending desire for a better life standard result in a continuous development of the existing manufacturing technologies. In line with these developments in the existing production technologies the demand for more complex products increases, which also stimulates new approaches in production routes of such products, e.g., novel welding procedures. For instance, the friction stir welding (FSW) technology, developed for joining difficult-to-weld Al-alloys, has been implemented by industry in manufacturing of several products. There are also numerous attempts to apply this method to other materials beyond Al-alloys. However, the process has not yet been implemented by industry for joining these materials with the exception of some limited applications. The microstructures and mechanical properties of friction stir welded Al-alloys existing in the open literature will be discussed in detail in this review. The correlations between weld parameters used during FSW and the microstructures evolved in the weld region and thus mechanical properties of the joints produced will be highlighted. However, the modeling studies, material flow, texture formation and developments in tool design are out of the scope of this work as well as the other variants of this technology, such as friction stir spot welding (FSSW).

  20. The fracture resistance of 1420 and 1421 Al-Mg-Li alloys

    SciTech Connect

    Birt, M.J.; Hafley, R.A.; Wagner, J.A.; Lisagor, W.B. )

    1993-04-15

    Aluminum-magnesium-lithium alloy 1420 was developed in the form USSR as a lightweight, weldable, corrosion resistant alloy for aerospace applications. The alloy is primarily strengthened upon aging by the homogeneous precipitation of metastable [delta][prime] (Al[sub 3]Li). The equilibrium T-phase (Al[sub 2]MgLi) also precipitated during aging on grain boundaries and dislocations but does not contribute to strength and can have deleterious effects on fracture toughness. The addition of scandium, which refines the ingot grain structure, led to the evolution of alloy 1421 which exhibits higher strength and superior weldability compared to the earlier 1420 alloy. Zirconium is added to both alloys and forms a coherent precipitate, [beta][prime] (Al[sub 3]Zr), which acts as a recrystallization inhibitor. The fracture resistance of alloys 1420 and 1421 in the T6 temper has been examined by R-curve determination and the observed behavior has been compared with Al alloy, 2219-T87. The center-cracked (M(T)) sheet panels tested in this study were of sufficient width to produce stable crack growth to a [Delta]a of [approximately] 25 mm and the R-curves that were generated allowed for a comparison to be made of the stable crack growth resistance between the alloys in accordance with ASTM E561-86. The data presented are part of an extensive collaborative test program involving both private industry and government laboratories to evaluate the 1420 and 1421 alloys.

  1. Structural and magnetic properties of Co 2CrAl Heusler alloys prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Hakimi, M.; Kameli, P.; Salamati, H.

    2010-11-01

    Mechanical alloying has been used to produce nanocrystalline samples of Co 2CrAl Heusler alloys. The samples were characterized by using different methods. The results indicate that, it is possible to produce L2 1-Co 2CrAl powders after 15 h of ball-milling. The grain size of 15 h ball milled L2 1-Co 2CrAl Heusler phase, calculated by analyzing the XRD peak broadening using Williamson and Hall approach was 14 nm. The estimated magnetic moment per formula unit is ˜2 μ B. The obtained magnetic moment is significantly smaller than the theoretical value of 2.96 μ B for L2 1 structure. It seems that an atomic disorder from the crystalline L2 1-type ordered state and two-phase separation depresses the ferromagnetic ordering in alloy. Also, the effect of annealing on the structural and magnetic properties of ball milled powders was investigated. Two structures were identified for annealed sample, namely L2 1 and B2. The obtained value for magnetic moment of annealed sample is smaller than the as-milled sample due to the presence of disordered B2 phase and improvement of phase separation.

  2. Producing Low-Oxygen Samarium/Cobalt Magnet Alloy

    NASA Technical Reports Server (NTRS)

    Das, Dilip K.; Kumar, Kaplesh; Frost, Robert T.; Chang, C. W.

    1987-01-01

    Experiments aimed at producing SmCo5 alloy with low oxygen contamination described in report. Two methods of alloying by melting without contact with crucible walls tested. Lowest oxygen contamination, 70 parts per million achieved by dc arc melting on water-cooled, tantalum-clad copper hearth in purified quiescent argon atmosphere. Report includes photographs of equipment, photomicrographs of alloy samples, detailed descriptions of procedures tried, and tables of oxygen contamination and intrinsic coercivities of samples produced.

  3. Structure of Al-Ti-C master alloys

    NASA Astrophysics Data System (ADS)

    Popova, E. A.; Brodova, I. G.; Yablonskikh, T. I.; Shirinkina, I. G.; Barbin, N. M.; Bodrova, L. E.; Dolmatov, A. V.; Pastukhov, E. A.; Vatolin, N. A.; Chebykin, V. V.; Chernov, Ya. B.

    2011-06-01

    A binary Al-Ti master alloy of hyperperitectic composition, whose structural characteristics ensure high modifying efficiency, has been prepared by the aluminothermy method. The treatment of the alloy by low-frequency vibrations (LFVs) and its interaction with the carbon emitter of LFVs in the process of crystallization lead to the formation of a ternary Al-Ti-C alloy containing titanium aluminide Al3Ti and titanium carbide TiC. The presence of these phases creates favorable conditions for the formation of solidification nuclei in the aluminum melt when using a ternary master alloy as a modifier. A comparison of the efficiency of the structure refinement when using experimental master alloys and the standard Al-Ti master alloy poured into a metallic chill mold has been performed.

  4. Development of interatomic potentials appropriate for simulation of devitrification of Al90Sm10 alloy

    DOE PAGES

    Mendelev, M. I.; Zhang, F.; Ye, Z.; ...

    2015-04-23

    In this study, a semi-empirical potential for the Al90Sm10 alloy is presented. The potential provides satisfactory reproduction of pure Al properties, the formation energies of a set of Al–Sm crystal phases with Sm content about 10%, and the structure of the liquid Al90Sm10 alloy. During molecular dynamics simulation in which the liquid alloy is cooled at a rate of 1010 K/s, the developed potential produces a glass structure with lower ab initio energy than that produced by ab initio molecular dynamics (AIMD) itself using a typical AIMD cooling rate of 8 ∙1013 K/s. Based on these facts the developed potentialmore » should be suitable for simulations of phase transformations in the Al90Sm10 alloy.« less

  5. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  6. Synthesis Processing of High-Lithium Al-Li Alloys

    DTIC Science & Technology

    1988-06-27

    Li-base alloys suitable for structural applications, with densities 15 to 20 percent lower than 7075 Al. The alloy compositions being investigated...States and Europe. Alloys that offer a 7 to 9 percent decrease in density compared to 7075 Al, with service properties similar to conventional high...large particles substantially influence the deformation behavior due to their non-shearable nature and are therefore desirable for the improvement of

  7. Whisker Formation in Porosity in Al Alloys

    NASA Astrophysics Data System (ADS)

    Griffiths, William David; Elsayed, Ahmed; El-Sayed, Mahmoud Ahmed

    2016-12-01

    An examination of the fracture surfaces of tensile test bars from Al alloy castings held in the liquid state for up to 20 minutes revealed porosity which in some cases contained whisker-like features. Energy-dispersive X-ray analysis in a SEM suggested that these might be oxide whiskers forming in an oxide-related pore or double oxide film defect. Such entrainment defects (also known as bifilms) may entrap a small amount of the local atmosphere when they form and become incorporated into the liquid metal. This atmosphere may be predominantly air, which then subsequently reacts with the surrounding melt, firstly by reaction with oxygen and secondly by reaction with nitrogen. A CFD model of the heat distribution associated with the reactions between the interior atmosphere of a double oxide film defect and the surrounding liquid alloy suggested that highly localized increases in temperature, up to about 2000 K to 5000 K (1727 °C to 4727 °C), could occur, over a scale of a few hundred micrometers. Such localized increases in temperature might lead to the evaporation or disassociation of oxide within the pore, followed by condensation, to form the whisker structures observed. Hydrogen might also be expected to diffuse into the bifilm and may play a role in the chemical reactions associated with the development of the bifilm.

  8. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  9. Creep of Nearly Lamellar TiAl Alloy Containing W

    SciTech Connect

    Hodge, A M; Hsiung, L M; Nieh, T

    2004-04-08

    Effects of W on the creep resistance of two nearly fully lamellar TiAl alloys with 1.0 and 2.0 at.%W have been investigated. In the low stress regime (LS) a nearly quadratic (1.5produces an adverse effect on the creep strength.

  10. Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

    NASA Astrophysics Data System (ADS)

    Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

    2016-01-01

    The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

  11. Mechanisms of cavitation erosion of TiAl-based titanium aluminide intermetallic alloys

    SciTech Connect

    Howard, R.L.; Ball, A.

    1996-08-01

    The modes and controlling mechanisms of cavitation erosion of plasma arc-melted TiAl-based titanium aluminide intermetallic alloys, Ti-52Al (at.%) and Ti-48Al-2Mn-2Nb (at.%) were studied and compared to those of the Ti{sub 3}Al-based alloy, Ti-25Al-10Nb-3V-1Mo (at.%) and other comparative materials. The accumulation of cavitation damage during the initial stages of cavitation erosion was monitored and the work hardening produced in steady state erosion conditions was measured on 5{degree} taper sections. The cavitation erosion resistance of the titanium cavitation erosion resistance of the TiAl-based titanium aluminide alloys compared to Ti-25Al-10Nb-3V-1Mo (at.%) is ascribed to their ability to twin and their greater work hardening ability during cavitation erosion.

  12. Elastic moduli of nanocrystalline binary Al alloys with Fe, Co, Ti, Mg and Pb alloying elements

    NASA Astrophysics Data System (ADS)

    Babicheva, Rita I.; Bachurin, Dmitry V.; Dmitriev, Sergey V.; Zhang, Ying; Kok, Shaw Wei; Bai, Lichun; Zhou, Kun

    2016-05-01

    The paper studies the elastic moduli of nanocrystalline (NC) Al and NC binary Al-X alloys (X is Fe, Co, Ti, Mg or Pb) by using molecular dynamics simulations. X atoms in the alloys are either segregated to grain boundaries (GBs) or distributed randomly as in disordered solid solution. At 0 K, the rigidity of the alloys increases with decrease in atomic radii of the alloying elements. An addition of Fe, Co or Ti to the NC Al leads to increase in the Young's E and shear μ moduli, while an alloying with Pb decreases them. The elastic moduli of the alloys depend on a distribution of the alloying elements. The alloys with the random distribution of Fe or Ti demonstrate larger E and μ than those for the corresponding alloys with GB segregations, while the rigidity of the Al-Co alloy is higher for the case of the GB segregations. The moduli E and μ for polycrystalline aggregates of Al and Al-X alloys with randomly distributed X atoms are estimated based on the elastic constants of corresponding single-crystals according to the Voigt-Reuss-Hill approximation, which neglects the contribution of GBs to the rigidity. The results show that GBs in NC materials noticeably reduce their rigidity. Furthermore, the temperature dependence of μ for the NC Al-X alloys is analyzed. Only the Al-Co alloy with GB segregations shows the decrease in μ to the lowest extent in the temperature range of 0-600 K in comparison with the NC pure Al.

  13. Al-Ti-Zr master alloys: Structure formation

    NASA Astrophysics Data System (ADS)

    Popova, E. A.; Shubin, A. B.; Kotenkov, P. V.; Pastukhov, E. A.; Bodrova, L. E.; Fedorova, O. M.

    2012-05-01

    The effects of the composition of ternary Al-Ti-Zr master alloys, the overheating of their melts with respect to liquidus, and exposure to low-frequency vibrations on the structure formation in them are studied. It is shown that complex aluminide Al3(Zr x Ti1 - x ) with a metastable L12-type cubic lattice coinciding with the structure type of α Al primarily precipitates during the crystallization of Al-Ti-Zr melts under certain conditions. This fact makes such master alloys promising for modifying aluminum alloys.

  14. Functionally graded Co-Cr-Mo coating on Ti-6Al-4V alloy structures.

    PubMed

    Vamsi Krishna, B; Xue, Weichang; Bose, Susmita; Bandyopadhyay, Amit

    2008-05-01

    Functionally graded, hard and wear-resistant Co-Cr-Mo alloy was coated on Ti-6Al-4V alloy with a metallurgically sound interface using Laser Engineering Net Shaping (LENS). The addition of the Co-Cr-Mo alloy onto the surface of Ti-6Al-4V alloy significantly increased the surface hardness without any intermetallic phases in the transition region. A 100% Co-Cr-Mo transition from Ti-6Al-4V was difficult to produce due to cracking. However, using optimized LENS processing parameters, crack-free coatings containing up to 86% Co-Cr-Mo were deposited on Ti-6Al-4V alloy with excellent reproducibility. Human osteoblast cells were cultured to test in vitro biocompatibility of the coatings. Based on in vitro biocompatibility, increasing the Co-Cr-Mo concentration in the coating reduced the live cell numbers after 14 days of culture on the coating compared with base Ti-6Al-4V alloy. However, coated samples always showed better bone cell proliferation than 100% Co-Cr-Mo alloy. Producing near net shape components with graded compositions using LENS could potentially be a viable route for manufacturing unitized structures for metal-on-metal prosthetic devices to minimize the wear-induced osteolysis and aseptic loosening that are significant problems in current implant design.

  15. Microstructure and Aging of Powder-Metallurgy Al Alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  16. Enhanced Homogenization of Vanadium in Spark Plasma Sintering of Ti-10V-2Fe-3Al Alloy from Titanium and V-Fe-Al Master Alloy Powder Blends

    NASA Astrophysics Data System (ADS)

    Yang, Y. F.; Imai, H.; Kondoh, K.; Qian, M.

    2017-02-01

    Strong and ductile powder metallurgy (PM) Ti-10V-2Fe-3Al alloy has been fabricated by spark plasma sintering (SPS) of titanium and V-Fe-Al master alloy powder blends at 1100°C for 30 min under 30 MPa. The homogenization of vanadium, which dictates the realization of a uniform microstructure of the Ti-10V-2Fe-3Al alloy, was markedly accelerated by SPS. The mechanism is attributed to the intensive Joule heating effect produced by the direct current passing through the electric conducting powder blends, rather than through spark plasma discharge, because homogenization occurred mainly after near full identification had been achieved. The chemical and microstructural homogeneity ensured the achievement of excellent tensile properties of PM Ti-10V-2Fe-3Al in the as-sintered state, with tensile strength >1250 MPa and elongation >10%.

  17. Review of cryogenic mechanical and thermal properties of Al-Li alloys and Alloy 2219

    SciTech Connect

    Simon, N.J.; Drexler, E.S.; Reed, R.P.

    1991-12-01

    The review of cryogenic mechanical and thermal properties presented here is part of a broader National Institute of Standards and Technology (NIST) program to assess new high-strength Al-Li alloys for use in the cryogenic tankage of the Advanced Launch System (ALS). The purpose of the NIST program has been to assess the relative suitability of high-strength Al-Li alloys and alloy 2219 for use in ALS cryogenic tanks. In the report, the cryogenic data on Al-Li alloys 8090, 2090, WL049, and Al alloy 2219 have been summarized. Properties covered in the survey are tensile strength, yield strength, elongation, fracture toughness, elastic constants, specific heat, thermal conductivity, and thermal expansion.

  18. Producing Foils From Direct Cast Titanium Alloy Strip

    NASA Technical Reports Server (NTRS)

    Stuart, T. A.; Gaspar, T. A.; Sukonnik, I. M.; Semiatan, S. L.; Batawi, E.; Peters, J. A.; Fraser, H. L.

    1996-01-01

    This research was undertaken to demonstrate the feasibility of producing high-quality, thin-gage, titanium foil from direct cast titanium strip. Melt Overflow Rapid Solidification Technology (MORST) was used to cast several different titanium alloys into 500 microns thick strip, 10 cm wide and up to 3 m long. The strip was then either ground, hot pack rolled or cold rolled, as appropriate, into foil. Gamma titanium aluminide (TiAl) was cast and ground to approximately 100 microns thick foil and alpha-2 titanium aluminide (Ti3AI) was cast and hot pack rolled to approximately 70 microns thick foil. CP Ti, Ti6Al2Sn4Zr2Mo, and Ti22AI23Nb (Orthorhombic), were successfully cast and cold-rolled into good quality foil (less than 125 microns thick). The foils were generally fully dense with smooth surfaces, had fine, uniform microstructures, and demonstrated mechanical properties equivalent to conventionally produced titanium. By eliminating many manufacturing steps, this technology has the potential to produce thin gage, titanium foil with good engineering properties at significantly reduced cost relative to conventional ingot metallurgy processing.

  19. Influence of sp-d hybridization on the electronic structure of Al-Mn alloys

    SciTech Connect

    Shukla, A. K.; Biswas, C.; Dhaka, R. S.; Das, S. C.; Barman, S. R.; Krueger, P.

    2008-05-15

    The influence of sp-d hybridization on the electronic structure of different Al-Mn alloys has been studied by photoelectron spectroscopy. Experimental evidence of a pseudogap in a crystalline binary Hume-Rothery alloy is provided. The pseudogap varies systematically with Mn concentration. The sp-d hybridization alone, even in the absence of Hume-Rothery mechanism, can produce the pseudogap. Existence of the pseudogap, suppression of the Mn 2p satellite, and decrease in the Doniach-Sunjic asymmetry parameter are the consequences of the sp-d hybridization. An in situ method of preparing these alloys by annealing a Mn adlayer on Al(111) is presented.

  20. Effect of thermomechanical processing on mechanical properties of Fe-16 at. % Al alloy

    SciTech Connect

    Sikka, V.K.

    1994-12-31

    An iron-aluminum alloy containing 16 at. % Al, which is essentially free from environmental effect on its ductility, has been developed. This alloy has over 20% elongation at room temperature. This paper presents in detail the effect of vacuum versus air melting on the properties of Fe-16 at. % Al alloy. The comparative results have shown air-induction melting to produce lower room-temperature ductility for the identical processing steps. Additional processing steps required to improve the ductility of air-melted material are also identified.

  1. Influence of sp-d hybridization on the electronic structure of Al-Mn alloys

    NASA Astrophysics Data System (ADS)

    Shukla, A. K.; Biswas, C.; Dhaka, R. S.; Das, S. C.; Krüger, P.; Barman, S. R.

    2008-05-01

    The influence of sp-d hybridization on the electronic structure of different Al-Mn alloys has been studied by photoelectron spectroscopy. Experimental evidence of a pseudogap in a crystalline binary Hume-Rothery alloy is provided. The pseudogap varies systematically with Mn concentration. The sp-d hybridization alone, even in the absence of Hume-Rothery mechanism, can produce the pseudogap. Existence of the pseudogap, suppression of the Mn2p satellite, and decrease in the Doniach-Šunjić asymmetry parameter are the consequences of the sp-d hybridization. An in situ method of preparing these alloys by annealing a Mn adlayer on Al(111) is presented.

  2. Plastic Behavior of Al-Li-X Alloys

    DTIC Science & Technology

    1991-07-01

    Microstructure,"T.H. Sanders, Jr., and E.A. Starke, Jr., ASM International Conference on Advanced Aluminum and Magnesium Alloys, i Amsterdam, The Netherlands, June...intense shear bands in an Al-Li binary alloy. 2-5 U Al-Li-Mg: The effect of magnesium additions on the phase equilibria of Al-Li alloys has been...reported by a number of investigators (6,19,20). Magnesium decreases the solubility of lithium in aluminum at all temperatures below about 4250C (21

  3. Magnetic and microstructural properties of nanocrystalline Fe-25 at% Al and Fe-25 at% Al +0.2 at%B alloys prepared by mechanical alloying process

    NASA Astrophysics Data System (ADS)

    Ibn Gharsallah, H.; Makhlouf, T.; Escoda, L.; Suñol, J. J.; Khitouni, M.

    2016-04-01

    In the present work, structural and magnetic properties of nanocrystalline Fe-25at%Al and Fe-25at%Al+0.02at%B alloys produced by mechanical alloying were studied. Their microstructural properties were investigated by X-ray diffraction, scanning electron microscopy and vibrating sample magnetometer. A BCC-nanostructured Fe(Al,B) solid solution with an average crystallite size of about 18nm has been produced by milling for 4h. Whereas in Fe-25at%Al the alloying process has been accomplished after 16h of milling. It is found that B speeds up the formation of a bcc phase with finer microstructure (around 5nm) after 40h of milling. When increasing the milling time, the crystallite size decreases for all powders. An increase in microstrain was observed with increasing the milling time and also with addition of boron. Coercivity and the saturation magnetization of alloyed powders were measured at room temperature by a vibration sample magnetization. The magnetic measurements show a contrasting saturation magnetization and coercivity ( Hc) in both alloys. These variations are explained by crystallite size and strain variations in the samples during milling.

  4. Microstructural Changes and Estimated Strengthening Contributions in a Gamma Alloy Ti-45Al-5Nb Pack-Rolled Sheet (Preprint)

    DTIC Science & Technology

    2009-04-01

    of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation and...Ti-45Al-5Nb alloy, which is a result of the Nb-induced phase-boundary shifts. 15. SUBJECT TERMS gamma- titanium aluminide , Ti-45Al-5Nb, pack...sheets made of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation

  5. Pretreatment of Al and Mg Alloys - Structural and Electronic

    DTIC Science & Technology

    2007-05-17

    specific to discussion Applications on structural alloys and castings OEM and depot/repair/rebuild operations Magnesium Alloys Castings – AZ91 , ZE41...in repair/rework – TCP as conversion coating for both Mg and Al?? Needs for Mg Mg specific resin systems for barrier properties – Nonchromate

  6. Atomistic Modeling of RuAl and (RuNi) Al Alloys

    NASA Technical Reports Server (NTRS)

    Gargano, Pablo; Mosca, Hugo; Bozzolo, Guillermo; Noebe, Ronald D.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Atomistic modeling of RuAl and RuAlNi alloys, using the BFS (Bozzolo-Ferrante-Smith) method for alloys is performed. The lattice parameter and energy of formation of B2 RuAl as a function of stoichiometry and the lattice parameter of (Ru(sub 50-x)Ni(sub x)Al(sub 50)) alloys as a function of Ni concentration are computed. BFS based Monte Carlo simulations indicate that compositions close to Ru25Ni25Al50 are single phase with no obvious evidence of a miscibility gap and separation of the individual B2 phases.

  7. Effects of the Al content on pore structures of porous TieAl alloys

    SciTech Connect

    Jaing, Y; He, Y H; Xu, N P; Zou, J; Huang, B; Lui, C T

    2008-01-01

    Porous TieAl alloys with different nominal compositions were fabricated through a reactive synthesis of Ti and Al elemental powders. It has been found that the pore parameters vary with the Al contents, indicating that the nature of the pores can be manipulated through changing the Al contents. In addition, detailed structural characterizations showed that the fabricated porous TieAl alloys can have three crystalline phases (i.e., a2-Ti3Al, g-TiAl, and TiAl3) when using different compositions. The fundamental reasons behind these phenomena have been explored.

  8. Corrosion-Fatigue Cracking in Al 7075 Alloys

    DTIC Science & Technology

    2014-12-09

    Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6355--14-9582 Corrosion -Fatigue Cracking in Al 7075 Alloys December 9, 2014 P.S. Pao...PERSON 19b. TELEPHONE NUMBER (include area code) b. ABSTRACT c. THIS PAGE 18. NUMBER OF PAGES 17. LIMITATION OF ABSTRACT Corrosion -Fatigue Cracking in Al...Memorandum Report Corrosion -fatigue Aluminum alloys Environmental effect October 2011 – September 2014 63-2634-A4 Unclassified Unlimited Unclassified

  9. Trends in the development of gamma TiAl alloys

    SciTech Connect

    Kim, Y.W.

    1995-12-31

    Deficiencies in both fine-grained gamma and coarse-grained lamellar microstructures typically produced in wrought-processed/cast alloys are described. Efforts to improve such deficiencies are reviewed along with some experimental results. Empirical improvements have been made in cast alloys, which have led gamma alloys to a viable materials technology and to the development of various application areas (identified or to be implemented) for gas turbine engines as well as automotive engines. Efforts to understand fundamental and applied aspects leading to the improvements are assessed for wrought alloys. Optimization of microstructures through process control, innovative heat treatments, alloy chemistry modification and their combinations have progressed in the endeavor. Similar efforts have just begun for cast alloys where work on fundamental understanding has been lagging. Future directions are suggested for further improvements and predicted for the development of higher temperature/performance alloys.

  10. Producing titanium-niobium alloy by high energy beam

    SciTech Connect

    Sharkeev, Yu. P.; Golkovski, M. G.; Glukhov, I. A. Eroshenko, A. Yu. Fortuna, S. V.

    2016-01-15

    The research is involved in producing a Ti-Nb alloy surface layer on titanium substrate by high energy beam method, as well as in examining their structures and mechanical properties. Applying electron-beam cladding it was possible to produce a Ti-Nb alloy surface layer of several millimeters, where the niobium concentration was up to 40% at. and the structure itself could be related to martensite quenching structure. At the same time, a significant microhardness increase of 3200-3400 MPa was observed, which, in its turn, is connected with the formation of martensite structure. Cladding material of Ti-Nb composition could be the source in producing alloys of homogeneous microhardness and desired concentration of alloying niobium element.

  11. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  12. An investigation of wear behaviors of different Monel alloys produced by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Esgin, U.; Özyürek, D.; Kaya, H.

    2016-04-01

    In the present study, wear behaviors of Monel 400, Monel 404, Monel R-405 and Monel K-500 alloys produced by Powder Metallurgy (P/M) method were investigated. These compounds prepared from elemental powders were cold-pressed (600 MPa) and then, sintered at 1150°C for 2 hours and cooled down to the room temperature in furnace environment. Monel alloys produced by the P/M method were characterized through scanning electron microscope (SEM+EDS), X-ray diffraction (XRD), hardness and density measurements. In wear tests, standard pin-on-disk type device was used. Specimens produced within four different Monel Alloys were tested under 1ms-1 sliding speed, under three different loads (20N, 30N and 40N) and five different sliding distances (400-2000 m). The results show that Monel Alloys have γ matrix and that Al0,9Ni4,22 intermetallic phase was formed in the structure. Also, the highest hardness value was measured with the Monel K-500 alloy. In wear tests, the maximum weight loss according to the sliding distance, was observed in Monel 400 and Monel 404 alloys while the minimum weight loss was achieved by the Monel K-500 alloy.

  13. Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy

    PubMed Central

    Zhai, W.; Wang, B. J.; Liu, H. M.; Hu, L.; Wei, B.

    2016-01-01

    The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al71.9Sn20.4Cu7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures. PMID:27841283

  14. Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy

    NASA Astrophysics Data System (ADS)

    Zhai, W.; Wang, B. J.; Liu, H. M.; Hu, L.; Wei, B.

    2016-11-01

    The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al71.9Sn20.4Cu7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures.

  15. Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy.

    PubMed

    Zhai, W; Wang, B J; Liu, H M; Hu, L; Wei, B

    2016-11-14

    The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al71.9Sn20.4Cu7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures.

  16. Supercoducting property of Zr-Cu-Al-Ni-Nb alloys

    NASA Astrophysics Data System (ADS)

    Okai, D.; Motoyama, G.; Kimura, H.; Inoue, A.

    The superconducting property of Zr55Cu(30-X)Al10Ni5NbX alloys prepared by arc melting and liquid quenching methods was investigated by magnetic susceptibility measurements. The crystalline alloys with X = 0∼25 at.% prepared by arc melting method exhibited superconductivity with maximum Tc,on of 10.1 K. The alloys (X = 10∼23 at.%) with crystalline particles embedded in an amorphous structure, which were fabricated by melt spinning method, showed superconductivity with Tc,on of less than 4.0 K. The superconducting property of the Zr-Cu-Al-Ni-Nb alloys was attributed to superconducting phases of Zr2Cu, Zr2Ni, Zr65Al10Nb25 and Zr-Nb contained in the Zr-Cu-Al-Ni-Nb alloys. The melt-spun Zr55Cu(30-X)Al10Ni5NbX (X = 10∼20 at.%) alloys exhibited glass transition at 718∼743 K and were found to be superconducting metallic glasses.

  17. Formation and characterization of Al-Ti-Nb alloys by electron-beam surface alloying

    NASA Astrophysics Data System (ADS)

    Valkov, S.; Petrov, P.; Lazarova, R.; Bezdushnyi, R.; Dechev, D.

    2016-12-01

    The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V1 = 0.5 cm/s and V2 = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al3 fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al3 particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al3 lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a formation of surface alloys with very high hardness. Our results demonstrate maximal values of 775 HV [kg/cm2] and average hardness of 673 HV [kg/cm2].

  18. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    NASA Astrophysics Data System (ADS)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  19. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    DOE PAGES

    Unocic, Kinga A.; Hoelzer, David T.

    2016-07-09

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3+ZrO2 (125YZ), (3) Y2O3+HfO2 (125YH), and (4) Y2O3+TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700°C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experiencedmore » the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (~1 at.%) in Al content beneath the oxide scale was observed in all 4 ODS alloys, which extended through 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.« less

  20. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    SciTech Connect

    Unocic, Kinga A.; Hoelzer, David T.

    2016-07-09

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3+ZrO2 (125YZ), (3) Y2O3+HfO2 (125YH), and (4) Y2O3+TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700°C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (~1 at.%) in Al content beneath the oxide scale was observed in all 4 ODS alloys, which extended through 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  1. Properties of a new type Al/Pb-0.3%Ag alloy composite anode for zinc electrowinning

    NASA Astrophysics Data System (ADS)

    Yang, Hai-tao; Liu, Huan-rong; Zhang, Yong-chun; Chen, Bu-ming; Guo, Zhong-cheng; Xu, Rui-dong

    2013-10-01

    An Al/Pb-0.3%Ag alloy composite anode was produced via composite casting. Its electrocatalytic activity for the oxygen evolution reaction and corrosion resistance was evaluated by anodic polarization curves and accelerated corrosion test, respectively. The microscopic morphologies of the anode section and anodic oxidation layer during accelerated corrosion test were obtained by scanning electron microscopy. It is found that the composite anode (hard anodizing) displays a more compact interfacial combination and a better adhesive strength than plating tin. Compared with industrial Pb-0.3%Ag anodes, the oxygen evolution overpotentials of Al/Pb-0.3%Ag alloy (hard anodizing) and Al/Pb-0.3%Ag alloy (plating tin) at 500 A·m-2 were lower by 57 and 14 mV, respectively. Furthermore, the corrosion rates of Pb-0.3%Ag alloy, Al/Pb-0.3%Ag alloy (hard anodizing), and Al/Pb-0.3%Ag alloy (plating tin) were 13.977, 9.487, and 11.824 g·m-2·h-1, respectively, in accelerated corrosion test for 8 h at 2000 A·m-2. The anodic oxidation layer of Al/Pb-0.3%Ag alloy (hard anodizing) is more compact than Pb-0.3%Ag alloy and Al/Pb-0.3%Ag alloy (plating tin) after the test.

  2. Formation of ordered CoAl alloy clusters by the plasma-gas condensation technique

    NASA Astrophysics Data System (ADS)

    Konno, Toyohiko J.; Yamamuro, Saeki; Sumiyama, Kenji

    2001-09-01

    CoxAl1-x alloy clusters were synthesized from a mixture of Co and Al metal vapors generated by the sputtering of pure metal targets. We observed that the produced alloy clusters were uniform in size, ranging from approximately 20 nm for Al-rich clusters to 10 nm for Co-rich clusters. For a wide average composition range (x≈0.4-0.7), the alloy clusters have the ordered B2 (CsCl-type) structure. In the Co-rich cluster aggregates (x=0.76), the clusters are composed of face-centered-cubic (fcc) Co and minor CoAl(B2) clusters. In the Al-rich aggregates (x=0.23), the clusters are mainly composed of the fcc-Al phase, although clusters occasionally possess a "core-shell structure" with the CoAl(B2) phase surrounded by an Al-rich amorphous phase. These observations are in general agreement with our prediction based on the equilibrium phase diagram. We also noticed that the average composition depends not only on the relative amount of Co and Al vapors, but also on their absolute amount, and even on the Ar gas flow rate, which promotes mixing and cooling the two vapors. These findings show that the formation of alloy clusters in vapor phase is strongly influenced by the kinetics of cluster formation, and is a competing process between the approach to equilibrium and the quenching of the whole system.

  3. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  4. Solute partitioning in TiAl/Ti{sub 3}Al alloys

    SciTech Connect

    Munroe, P.R.; Baker, I.

    1999-11-19

    Over the last few years there have been intense research and development efforts on two-phase alloys based on ({gamma}) TiAl + ({alpha}{sub 2}) Ti{sub 3}Al; the goal being to develop alloys for aerospace and, possibly, automotive applications. Two-phase alloys have been studied which contain numerous elemental additions, the more common ones of which are W, Mo, Nb, Cr, W, V, Si, Mn, Ta, C and B. These have been studied both for their phase stability and to determine their monotonic and cycling loading response both at low and high temperature. Although the mechanical properties and physical behavior of these alloys have been studied in detail, there is surprisingly little published information on the distribution of these alloying additions between the two phases. Here the authors report a short study on two recently developed alloys concerning how some of these elemental additions partition between the two phases.

  5. Method for producing La/Ce/MM/Y base alloys, resulting alloys and battery electrodes

    SciTech Connect

    Gschneidner, Jr., Karl A.; Schmidt, Frederick A.

    2016-12-20

    A carbothermic reduction method is provided for reducing a La-, Ce-, MM-, and/or Y-containing oxide in the presence of carbon and a source of a reactant element comprising Si, Ge, Sn, Pb, As, Sb, Bi, and/or P to form an intermediate alloy material including a majority of La, Ce, MM, and/or Y and a minor amount of the reactant element. The intermediate material is useful as a master alloy for in making negative electrode materials for a metal hydride battery, as hydrogen storage alloys, as master alloy additive for addition to a melt of commercial Mg and Al alloys, steels, cast irons, and superalloys; or in reducing Sm.sub.2O.sub.3 to Sm metal for use in Sm--Co permanent magnets.

  6. Characteristics of a multicomponent Nb-Ti-Al alloy via industrial-scale practice

    SciTech Connect

    Sikka, V.K.; Loria, E.A.

    1997-05-01

    Within the spectrum of advanced intermetallic materials, an alloy containing 44Nb-35Ti-6Al-5Cr-8V-1W-0.5Mo-0.3Hf (at. %) was investigated in the industrial-scale produced condition. The alloy was tensile tested in air from room temperature to 1,000 C and in vacuum at 750 and 850 C. Results of this study have shown that the alloy can be commercially produced and has adequate ductility for its secondary processing even at an oxygen level of 1,160 wppm. The alloy has room temperature ductility of 16% and superplastic elongation of 244% at 1,000 C. This alloy shows low intermediate temperature (600--850 C) ductility when tested in air. The vacuum testing revealed that the low ductility is associated within oxygen embrittlement phenomenon. It is expected that such an embrittlement can be taken care of by an oxidation resistant coating. The alloy also possesses superior strength to similar alloys in this class. Results of this investigation suggest a strong potential for consideration of this alloy to exceed the useful temperature range of nickel-base superalloys.

  7. AlGaInN quaternary alloys by MOCVD

    SciTech Connect

    McIntosh, F.G.; Piner, E.; Boutros, K.; Roberts, J.C.; He, Y.; El-Masry, N.; Bedair, S.M.; Moussa, M.

    1996-11-01

    AlGaInN quaternary alloy based devices can cover the emission wavelength from deep UV to red. This quaternary alloy also offers lattice matched heterostructures for both optical and microwave devices. The authors report on the MOCVD growth of Al{sub x}Ga{sub 1{minus}x{minus}y}In{sub y}N (0 < x < 0.12), (0 < y < 0.15) at 750 C on sapphire substrates, using TMG, EDMIn, TMAl and NH{sub 3} precursors. Chemical composition, lattice constants and bandgaps of the grown films were determined by EDS, X-ray diffraction and room temperature PL. Data indicates that the lattice constants can also be deduced using Vegard`s law, indicating a solid solution of this alloy. PL showed band edge emission, however emission from deep levels was also observed. Optimized growth conditions and heterostructures using this quaternary alloy will be presented.

  8. Influence of RCS on Al-3Mg and Al-3Mg-0.25Sc alloys

    NASA Astrophysics Data System (ADS)

    Bhovi, Prabhakar M.; Venkateswarlu, K.

    2016-02-01

    An influence of repetitive corrugation and straightening (RCS) was studied on Al-3Mg and Al-3Mg-0.25Sc alloys up to eight passes. Each pass consist of a corrugation and followed by straightening. This has resulted in introducing large plastic strain in sample, and thus led to formation of sub-micron grain sizes with high angle grain boundaries. These sub grain formation was eventually resulted in improved mechanical properties. The average grain size of Al-3Mg-0.25Sc alloy after 8 passes yielded to ∼0.6pm. Microhardness, strength properties were evaluated and it suggests that RCS was responsible for high hardness values as compared to the as cast samples. The microhardness values after RCS were 105 HV and 130 HV for Al-3Mg and Al-3Mg-0.25Sc alloys, respectively. Similarly, ∼ 40% improvement in tensile strength from 240 MPa to 370 MPa was observed for Al- 3Mg-0.25Sc alloy after RCS process.Al-3Mg and Al-3Mg-0.25Scalloys exhibited maximum strength of 220 MPa and 370 MPa, respectively. It is concluded that RCS process has a strong influence on Al- 3Mg and Al-3Mg-0.25Sc alloys for obtaining improved mechanical properties and grain refinement. In addition to RCS process and presence of AESc precipitates in Al-3Mg-0.25Sc alloy had a significant role in grain refinement and improved mechanical properties as compared to Al-3Mg alloy.

  9. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, James A.; Hayden, H. Wayne

    1995-01-01

    An apparatus and method for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode.

  10. Tungsten-nickel-cobalt alloy and method of producing same

    DOEpatents

    Dickinson, James M.; Riley, Robert E.

    1977-03-15

    An improved tungsten alloy having a tungsten content of approximately 95 weight percent, a nickel content of about 3 weight percent, and the balance being cobalt of about 2 weight percent is described. A method for producing said tungsten-nickel-cobalt alloy is further described and comprises (a) coating the tungsten particles with a nickel-cobalt alloy, (b) pressing the coated particles into a compact shape, (c) heating said compact in hydrogen to a temperature in the range of 1400.degree. C and holding at this elevated temperature for a period of about 2 hours, (d) increasing this elevated temperature to about 1500.degree. C and holding for 1 hour at this temperature, (e) cooling to about 1200.degree. C and replacing the hydrogen atmosphere with an inert argon atmosphere while maintaining this elevated temperature for a period of about 1/2 hour, and (f) cooling the resulting alloy to room temperature in this argon atmosphere.

  11. Functionally Graded Al Alloy Matrix In-Situ Composites

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  12. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  13. Metallographic preparation of Zn-21Al-2Cu alloy for analysis by electron backscatter diffraction (EBSD).

    PubMed

    Rodríguez-Hernández, M G; Martínez-Flores, E E; Torres-Villaseñor, G; Escalera, M Dolores

    2014-08-01

    Samples of Zn-21Al-2Cu alloy (Zinalco) that will be heavily deformed were prepared using five different manual mechanical metallographic methods. Samples were analyzed before tensile testing using the orientation imaging microscopy-electron backscatter diffraction (OIM-EBSD) technique. The effect of type and particle size during the final polishing stages for this material were studied in order to identify a method that produces a flat, damage free surface with a roughness of about 50 nm and clean from oxide layers, thereby producing diffraction patterns with high image quality (IQ) and adequate confidence indexes (CI). Our results show that final polishing with alumina and silica, as was previously suggested by other research groups for alloys that are difficult to prepare or alloys with low melting point, are not suitable for manual metallographic preparation of this alloy. Indexes of IQ and CI can be used to evaluate methods of metallographic preparation of samples studied using the OIM-EBSD technique.

  14. POWDER METALLURGY TiAl ALLOYS: MICROSTRUCTURES AND PROPERTIES

    SciTech Connect

    Hsiung, L

    2006-12-11

    The microstructures and properties of powder metallurgy TiAl alloys fabricated by hot extrusion of gas-atomized powder at different elevated temperatures were investigated. Microstructure of the alloy fabricated at 1150 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains and coarse ordered B2 grains. Particles of ordered hexagonal {omega} phase were also observed in some B2 grains. The alloy containing B2 grains displayed a low-temperature superplastic behavior: a tensile elongation of 310% was measured when the alloy was tested at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. Microstructure of the alloy fabricated at 1250 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains, coarse {alpha}{sub 2} grains, and lamellar ({gamma} + {alpha}{sub 2}) colonies. An observation of stacking faults associated with fine {gamma} lamellae in {alpha}{sub 2} grains reveals that the stacking fault of {alpha}{sub 2} phase plays an important role in the formation of lamellar ({gamma} + {alpha}{sub 2}) colonies. Unlike the alloy fabricated at 1150{sup o}, the alloy fabricated at 1250{sup o} displayed no low-temperature superplasticity, but a tensile elongation of 260% at 1000 C was measured. Microstructure of the alloy fabricated at 1400 C consisted of fully lamellar ({gamma} + {alpha}{sub 2}) colonies with the colony size ranging between 50 {micro}m and 100 {micro}m, in which the width of {gamma} lamella is in a range between 100 nm and 350 nm, and the width of {alpha}{sub 2} lamella is in a range between 10 nm and 50 nm. Creep behavior of the ultrafine lamellar alloy and the effects of alloying addition on the creep resistance of the fully lamellar alloy are also investigated.

  15. Changes in the interface structure and strength of diffusion brazed joints of Al-Si alloy castings

    SciTech Connect

    Osawa, T.

    1995-06-01

    The diffusion brazing process, which utilizes diffusion between the base metal and the filler metal, has been tried for joining Al-Si alloy castings. If a ternary eutectic Al-Cu-Si alloy system with a lower melting point than the Al-Si system base metal is produced at the braze interface by the diffusion reaction between the base metal and the cooper filler metal, it may be possible to join an Al-Si system alloy casting by the diffusion brazing process, using a ternary eutectic Al-Si-Cu alloy as a filler metal. In this experiment both copper and brass materials were used as preforms. It was clarified that the diffusion brazing process with a copper or brass preform could be used for all hypoeutectic, eutectic and hypereutectic alloys of Al-Si system castings, and that the minimum temperature where the braze interface, showed a liquid phase structure was 530 C for the copper preform and 510 C for the brass preform. The shear strength of the diffusion brazed joint was dependent on the chemical compositions of the base metal, the type of material for the preform, and brazing temperature and time. The maximum strength of the diffusion brazed joint under optimum conditions was 130 to 150 MPa for the base metal of both Al-7Si and Al-12Si alloy castings and 100 to 130 MPa for the base metal of Al-20Si alloy casting.

  16. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  17. Extrusion textures in Al, 6061 alloy and 6061/SiC{sub p} nanocomposites

    SciTech Connect

    Jiang, X.; Galano, M.; Audebert, F.

    2014-02-15

    The 6061 alloy matrix composites reinforced with 10 wt.% and 15 wt.% of SiC nanoparticles with an average diameter of ∼ 500 nm were hot extruded in strip shape from ball milled powders. The microstructures and textures of the hot extruded nanocomposites have been investigated by means of three dimensional orientation distribution functions and electron backscatter diffraction (EBSD) techniques. Pure Al and 6061 alloy extruded strips from atomised powders have been produced for comparison purposes. The results show that the non-deformable SiC particulates have a strong influence on the formation of extrusion textures in the matrix. Pure Al and 6061 alloy develop a typical β fibre texture after extrusion in strip shape. For 6061/SiC{sub p} nanocomposites, the intensities of major texture components decrease with increasing amount of SiC particles. The total intensities of Brass, Dillamore and S components have decreased by 19% for 6061/10 wt.% SiC{sub p} and 40% for 6061/15 wt.% SiC{sub p} composites when compared with the 6061 alloy. EBSD analysis on local grain orientations shows limited Al grain rotations in SiC rich zones and decreased texture intensities. - Highlights: • The effect of nano-SiCp to the extrusion texture of Al alloy matrix was analysed. • The Intensity of major texture components decreases with increasing amount of SiCp. • Deformation zones with limited Al grain rotations formed in SiCp rich zones.

  18. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  19. Giant magnetoresistance of Co-Ni-Cu alloys produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Zhang, Y. Q.; Zhang, Z. D.; Xiao, Q. F.; Geng, D. Y.; Zhao, X. G.; Zhang, W. S.; You, C. Y.

    2003-05-01

    The structure, magnetic properties and magnetoresistance (MR) effect of Co20NixCu80-x alloys produced by mechanical alloying and subsequent annealing have been investigated. After milling for 5 h, a supersaturated solid solution forms for all the alloys. Co20NixCu80-x alloys annealed at 973 K for 30 min segregated into two-phases of fcc-Co and fcc-Cu. The maximum value for MR ratio, at room temperature is 4.7% at a field of 1.2 T, and at 5 K is 15% at a field of 2 T for Co20Cu80 annealed at 718 K for 30 min. The MR ratio of Co-Ni-Cu alloys decreases monotonically with increasing Ni content. The MR and its dependence on particle size are discussed.

  20. Protective Al2O3 scale formation on NbAl3-base alloys

    NASA Technical Reports Server (NTRS)

    Doychak, J.; Hebsur, M. G.

    1991-01-01

    The oxidation of NbAl3 with additions of Cr and Y was studied to determine the mechanisms of the beneficial effects of these elements upon oxidation. Cr additions to the binary NbAl3 alloy of up to 6.8 at. percent reduced the scale growth rates and promoted alpha-Al2O3 formation over much longer times relative to binary NbAl3. A major effect of Cr is to form a layer of AlNbCr at the metal/scale interface, which is inherently more oxidation-resistant than the matrix alloy in the long term. Yttrium additions to a Cr-containing alloy improved the scale growth rate and adherence and changed the scale microstructure to mimic that of a typical protective Al2O3 scale.

  1. Development of Fe-Mn-Al-X-C alloys

    NASA Technical Reports Server (NTRS)

    Schuon, S. R.

    1982-01-01

    Development of a low cost Cr-free, iron-base alloy for aerospace applications involves both element substitution and enhancement of microstructural strengthening. When Mn is substituted for Ni and Al or Si is substituted for Cr, large changes occur in the mechanical and thermal stability of austenite in FeMnAlC alloys. The in situ strength of MC or M2C (M = Ti, V, Hf, Ta, or Mo) in FeMnAlC alloys was determined. The high temperature tensile strength depends more on the distribution of carbides than the carbide composition. Precipitation of a high volume percent-ordered phase was achieved in Fe2OMnlONi6Al6Ti (lC) alloys. As case, these alloys have a homogeneous austenitic structure. After solutioning at 1100 C for 5 hr followed by aging at 600 C for 16 hr, gamma prime or a perovskite carbide is precipitated. Overaging occurs at 900 C where eta is precipitated.

  2. Al-Li Alloy 1441 for Fuselage Applications

    NASA Technical Reports Server (NTRS)

    Bird, R. K.; Dicus, D. L.; Fridlyander, J. N.; Sandler, V. S.

    2000-01-01

    A cooperative investigation was conducted to evaluate Al-Cu-Mg-Li alloy 1441 for long service life fuselage applications. Alloy 1441 is currently being used for fuselage applications on the Russian Be-103 amphibious aircraft, and is expected to be used for fuselage skin on a new Tupolev business class aircraft. Alloy 1441 is cold-rollable and has several attributes that make it attractive for fuselage skin applications. These attributes include lower density and higher specific modulus with similar strength as compared to conventional Al-Cu-Mg alloys. Cold-rolled 1441 Al-Li sheet specimens were tested at NASA Langley Research Center (LaRC) and at the All-Russia Institute of Aviation Materials (VIAM) in Russia to evaluate tensile properties, fracture toughness, impact resistance, fatigue life and fatigue crack growth rate. In addition, fuselage panels were fabricated by Tupolev Design Bureau (TDB) using 1441 skins and Al-Zn-Mg-Cu alloy stiffeners. The panels were subjected to cyclic pressurization fatigue tests at TDB and at LaRC to simulate fuselage pressurization/depressurization during aircraft service. This paper discusses the results from this investigation.

  3. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock

    SciTech Connect

    Joshi, Vineet V.; Lavender, Curt; Moxon, Vladimir; Duz, Vlad; Nyberg, Eric; Weil, K. Scott

    2012-09-25

    Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.

  4. Recovery of Li from alloys of Al- Li and Li- Al using engineered scavenger compounds

    DOEpatents

    Riley, W. D.; Jong, B. W.; Collins, W. K.; Gerdemann, S. J.

    1994-01-01

    A method of producing lithium of high purity from lithium aluminum alloys using an engineered scavenger compound, comprising: I) preparing an engineered scavenger compound by: a) mixing and heating compounds of TiO2 and Li2CO3 at a temperature sufficient to dry the compounds and convert Li.sub.2 CO.sub.3 to Li.sub.2 O; and b) mixing and heating the compounds at a temperature sufficient to produce a scavenger Li.sub.2 O.3TiO.sub.2 compound; II) loading the scavenger into one of two electrode baskets in a three electrode cell reactor and placing an Al-Li alloy in a second electrode basket of the three electrode cell reactor; III) heating the cell to a temperature sufficient to enable a mixture of KCl-LiCl contained in a crucible in the cell to reach its melting point and become a molten bath; IV) immersing the baskets in the bath until an electrical connection is made between the baskets to charge the scavenger compound with Li until there is an initial current and voltage followed by a fall off ending current and voltage; and V) making a connection between the basket electrode containing engineered scavenger compound and a steel rod electrode disposed between the basket electrodes and applying a current to cause Li to leave the scavenger compound and become electrodeposited on the steel rod electrode.

  5. Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

    SciTech Connect

    Liu, C.T.; George, E.P.

    1996-12-31

    This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

  6. The immiscibility of InAlN ternary alloy

    PubMed Central

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-01-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film. PMID:27221345

  7. The structure-property relationships of powder processed Fe-Al-Si alloys

    SciTech Connect

    Prichard, Paul D.

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D84 < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO3 structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  8. Recrystallization behavior of a supersaturated Al Mn alloy

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Liu, W C

    2010-01-01

    The effect of concurrent precipitation on recrystallization behavior during the isothermal annealing of a supersaturated and deformed Al-Mn alloy was investigated. It is found that concurrent precipitation strongly affects the recrystallization behavior of this alloy. At low temperatures, concurrent precipitation retards recrystallization and results in large flat grains. The size of recrystallized grains decreases significantly with increasing temperature. The kinetics of recrystallization was determined by measurements of hardness. The JMAK exponent decreases from 3.0 to 0.8 as the annealing temperature increases from 371 C to 427 C. The activation energy for recrystallization of the alloy is about 456 kJ/mol. Concurrent precipitation enhances the activation energy for recrystallization of aluminum alloys.

  9. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  10. Structural evolution in mechanically alloyed Al-Fe powders

    SciTech Connect

    Mukhopadhyay, D.K.; Suryanarayana, C.; Froes, F.H.

    1995-08-01

    The structural evolution in mechanically alloyed binary aluminum-iron powder mixtures containing 1, 4, 7.3, 10.7, and 25 at pct Fe was investigated using X-ray diffraction (XRD) and electron microscopic techniques. The constitution (number and identity of phases present), microstructure (crystal size, particle size), and transformation behavior of the powders on annealing were studied. The solid solubility of Fe in Al has been extended up to at least 4.5 at. pct, which is close to that observed using rapid solidification (RS) (4.4 at. pct), compared with the equilibrium value of 0.025 at. pct Fe at room temperature. Nanometer-sized grains were observed in as-milled crystalline powders in all compositions. Increasing the ball-to-powder weight ratio (BPR) resulted in a faster rate of decrease of crystal size. A fully amorphous phase was obtained in the Al-25 at. pct Fe composition, and a mixed amorphous phase plus solid solution of Fe in Al was developed in the Al-10.7 at. pct Fe alloy, agreeing well with the predictions made using the semiempirical Miedema model. Heat treatment of the mechanically alloyed powders containing the supersaturated solid solution or the amorphous phase resulted in the formation of the Al{sub 3}Fe intermetallic in all but the Al-25 at. pct Fe powders. In the Al-25 at. pct Fe powder, formation of nanocrystalline Al{sub 5}Fe{sub 2} was observed directly by milling. Electron microscope studies of the shock-consolidated mechanically alloyed Al-10.7 and 25 at. pct Fe powders indicated that nanometer-sized grains were retained after compaction.

  11. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    NASA Astrophysics Data System (ADS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  12. Investigation of Carbon incorporation into Al 6061 alloys

    NASA Astrophysics Data System (ADS)

    Ge, Xiaoxiao; Riba, Lourdes Salamanca; Wuttig, Manfred; Covetics Collaboration

    The incorporation of carbon nanostructures into aluminum alloys, such as Al6061 and Al7075, has the potential to further improve the mechanical, electrical and anti-corrosion properties of these alloys. We report on a novel method to incorporate up to 10.0 wt% carbon into the crystal structure of Al 6061 alloys to form a new material ``Al Covetics''. In this method, a DC current is applied to molten Al metal containing activated carbon particles. The current facilitates ionization of the carbon atoms and their bonding to each other, forming graphic chains and layers along preferential directions of the Al lattice. Raman mapping of the G and D peaks of graphitic carbon was used to confirm the role of the current in ensuring that the carbons remain in the metal by electro-static force and spread into the metal matrix evenly. Sp2 bonding of carbon was found all over the surface in the Covetics. Carbon signals were also observed everywhere in Covetics with Energy Dispersive X-ray Spectroscopy. However, localized carbon signals were detected in samples made with activated carbon but without applying any current. The dependence of the mechanical, electrical and structural properties of Al Covetics on C content from 3 to 10 wt. % will be presented.

  13. Recovery Phenomenon During Annealing of an As-Rapidly Solidified Al Alloy

    NASA Astrophysics Data System (ADS)

    Yan, Zhigang; Mao, Shuaiying; Lin, Yaojun; Zhang, Yaqi; Wang, Limin

    2017-03-01

    It has been well documented that recovery occurring in metals/alloys produced via solid-state quenching involves only annihilation of supersaturated vacancies. Interestingly, in the present study, we observed completely different mechanisms underlying recovery during annealing of an Al-Zn-Mg-Cu (7075 Al) alloy processed via liquid-state quenching, i.e., rapid solidification (specifically melt spinning herein). The as-melt-spun alloy consists of refined grains containing tangled dislocations inside the grains. Following annealing at 393 K (120 °C) for 24 hours, refined grain structure was still retained and grain sizes essentially remained unchanged, but subgrains separated by dense dislocation walls were generated at grain interiors, with a much lower density of dislocations at subgrain interiors than that in the as-melt-spun 7075 Al alloy and dislocation arrays inside some subgrains. The microstructural evolution suggests the absence of recrystallization and the occurrence of recovery primarily via the annihilation and rearrangement of dislocations and the formation of subgrains. Based on the stored energy in dislocations in, and the annealing temperature of, the as-melt-spun 7075 Al alloy, the recovery phenomenon was analyzed and discussed in detail.

  14. Molecular-dynamics simulation of mechanical alloying for the Al50Ti50 alloy

    NASA Astrophysics Data System (ADS)

    Lu, J.; Szpunar, J. A.

    1993-07-01

    The structural ordering development during mechanical alloying of the Al50Ti50 alloy was investigated by using molecular-dynamics computer simulations. Random external forces with both random orientations and magnitudes were used to simulate the mechanical alloying processes and pseudopotential was used as a model for the interaction between the atoms. The results indicate that the final nonequilibrium phase obtained through simulation of mechanical alloying is an amorphous state which can be formed experimentally in the laboratory. The transformation from crystals to amorphous state may locally be a first-order-like phase transition, but statistically it is a gradual phase transition due to the characteristics of random external forces which help atoms to overcome their energetic barrier during the mechanical alloying. This means that the transformation occurs in random sites and is discontinuous.

  15. Hot corrosion of CoCrAlY alloys

    SciTech Connect

    Hwang, S.Y.

    1989-01-01

    The kinetics and mechanisms of the hot corrosion of CoCrAlY alloys over wide ranges of temperature (600-1000{degree}C) and Pso{sub 3} (10{sup {minus}6}-10{sup {minus}3} atm) were studied. Isothermal and cyclic experiments were performed to study the kinetics, and microstructures were examined by scanning electron microscopy. After interpreting these results, the hot corrosion mechanisms of the CoCrAlY alloys were proposed to explain the observed behavior. The reaction mechanism governing hot corrosion is thought to be as follows. At low temperature (600-800{degree}C), SO{sub 3} and CoO react and form a molten Na{sub 2}SO{sub 4}-CoSO{sub 4} salt mixture. Aluminum diffuses through the alloy, is oxidized, and the alumina which is formed becomes subject to basic fluxing. While alumina is subject to the Rapp-Goto mechanism, chromia may not be subject to this mechanism. Since Co is left behind in the alloy, the basic fluxing of alumina seems to be the cause for formation of nonprotective scales. Sulfides can form during low temperature hot corrosion and considerable sulfide formation is observed at 900-850{degree}C, but the sulfidation process is less likely to be the major cause of LTHC. Also, the sulfite formation mechanism is evaluated, and the activity of aluminum sulfite is found to be too low for this compound to exist. At high temperature (900-1000{degree}C), the CoCrAlY alloy was in the initiation stage due to the formation of protective alumina during isothermal tests. The mode of degradation of the CoCrAlY alloy at 1000{degree}C in pure oxygen during the cyclic tests was basic fluxing of alumina and chromia accompanied by spalling and cracking of oxides.

  16. Efficient Utilization of Nickel Laterite to Produce Master Alloy

    NASA Astrophysics Data System (ADS)

    Ma, Xiaodong; Cui, Zhixiang; Zhao, Baojun

    2016-12-01

    To lower the smelting temperature associated with the carbothermic reduction processing of laterite, the optimization of slag and alloy systems was investigated to enable the reduction of laterite ore in the molten state at 1723 K. The master Fe-Ni-Mo alloy was successfully produced at a lower temperature (1723 K). The liquidus of the slag decreased with the addition of oxide flux (Fe2O3 and CaO) and that of the ferronickel alloy decreased with the addition of Mo/MoO3. More effective metal-slag separation was achieved at 1723 K, which reduces the smelting temperature by 100 K compared with the current electric furnace process. A small addition of Mo/MoO3 not only decreased the melting point of ferronickel alloys but also served as a collector to aggregate the ferronickel sponges allowing them to grow larger. The FeO concentration in the slag and the nickel grade of the alloy decreased with increasing graphite reductant addition.

  17. Nanoscale design of Ni-Al shape memory alloys.

    PubMed

    Subramaniyan, Arun K; Sun, C T

    2009-02-25

    Nanoscale design of Ni-Al alloys was performed to optimize the phase transformation behavior. The distribution of nickel and aluminum atoms was identified as a key parameter in the phase transformation process. A design criterion based on thermal expansion asymmetry was proposed. The effectiveness of the design criterion was validated using molecular dynamics simulations.

  18. Microstructure and wear properties of Al-20Si alloy prepared by spray deposition with following continuous extrusion forming technique

    NASA Astrophysics Data System (ADS)

    Liu, Yingli; Yin, Jiancheng; Zhong, Yi

    2016-10-01

    Spray deposition with following continuous extrusion forming technique (SD-CE) is an innovative manufacturing technique to produce high alloy net-shape products. Al-20Si alloy rods have been fabricated by SD-CE at different extrusion ratio. Microstructure, hardness and wear resistance of the alloy have been investigated in details. The results show that Al-20Si alloy can be refined effectively by SD-CE, and the size and shape of Si particles become fine and spherical with the increasing extrusion ratio. When the extrusion ratio reaches 20:1, fully dense material with uniform distribution of Si particles can be obtained. The Al-20Si alloys fabricated by SD-CE exhibit excellent wear resistance, which can be further improved by large extrusion ratio, due to increasing hardness and density. A mechanically mixed layer containing a considerable amount of oxygen and iron was formed on the worn surface.

  19. High strain rate superplasticity in a friction stir processed 7075 Al alloy

    SciTech Connect

    Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

    1999-12-31

    In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

  20. Investigation of Phase Equilibria and Some Properties of Alloys of Ti-Al-Fe and Ti-Al-V Systems,

    DTIC Science & Technology

    Some data on the structure and properties of Ti-Al-Fe alloys are presented. The phase equilibria in alloys in the system Ti-Al-V were studies...However, the data available in the literature on phase equilibria in the systems Ti-Al-Fe and Ti-Al-V require refinement, as they are insufficiently

  1. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  2. Surface hardening by anodizing and heat treatments of Ti6Al4V alloys for articular prostheses.

    PubMed

    Gil, F J; Ginebra, M P; Planell, J A

    2002-01-01

    This paper presents a study of the surface hardening of Ti6Al4V alloy produced by electrochemical anodizing and by different heat treatments, in addition to studying the annealing of the martensitic structure. Results of the combination of both methods produce hardening over 1300 HV and an important improvement on the tribological behaviour. These values could improve wear resistance of this alloy in applications like articular prostheses.

  3. Characterization of Al-Cu-Mg-Ag Alloy RX226-T8 Plate

    NASA Technical Reports Server (NTRS)

    Lach, Cynthia L.; Domack, Marcia S.

    2003-01-01

    aircraft wing and fuselage skin materials through the addition of silver to Al-Cu-Mg alloys based on Al 2519 chemistry [2]. Thermal stability of the resulting Al-Cu-Mg-Ag alloys, C415-T8 and C416-T8, was due to co-precipitation of the thermally stable . (AlCu) and ' (Al2Cu) strengthening phases [1-4]. The strength and toughness behavior was investigated for these alloys produced as 0.090-inch thick rolled sheet in the T8 condition and after various thermal exposures. The mechanical properties were shown to be competitive with conventional aircraft alloys, 2519-T8 and 2618-T8 [2]. During the Integral Airframe Structure (IAS) program, advanced aluminum alloys were examined for use in an integrally stiffened airframe structure where the skin and stiffeners would be machined from plate and extruded frames would be mechanically attached (see Figure 1) [5]. Advantages of integrally stiffened structure include reduced part count, and reduced assembly times compared to conventional built-up airframe structure. The near-surface properties of a thick plate are of significance for a machined integrally stiffened airframe structure since this represents the skin location. Properties measured at the mid-plane of the plate are more representative of the stiffener web. RX226 was developed to exploit strength-toughness improvements and thermal stability benefits of Al-Cu-Mg-Ag alloys in plate gages. This study evaluated the microstructure and properties of three gages of plate produced in the T8 condition.

  4. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  5. Microscopic Properties of Long-Period Ordering in Al-Rich TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Hata, S.; Nakano, T.; Kuwano, N.; Itakura, M.; Matsumura, S.; Umakoshi, Y.

    2008-07-01

    The ordering mechanism of long-period superstructures (LPSs) in Al-rich TiAl alloys has been investigated by high-resolution transmission electron microscopy (HRTEM). The LPSs are classified in terms of arrangements of base clusters with different shapes and compositions formed in Ti-rich (002) layers of L10-TiAl matrix: square Ti4Al, fat rhombus Ti3Al, and lean rhombus Ti2Al type clusters. The HRTEM observations revealed that antiphase boundaries of long-range-ordered LPS domains and short-range-ordered microdomains are constructed by various space-filling arrangements of the base clusters. Such a microscopic property characterized by the base clusters and their arrangements is markedly analogous to that of the {left< {{text{1,1/2,0}}} rightrangle } * special-point ordering alloys such as Ni-Mo.

  6. Microstructural Investigations On Ni-Ta-Al Ternary Alloys

    SciTech Connect

    Negache, M.; Souami, N.

    2010-01-05

    The Ni-Al-Ta ternary alloys in the Ni-rich part present complex microstructures. They are composed of multiple phases that are formed according to the nominal composition of the alloy, primary Ni(gamma), Ni{sub 3}Al(gamma'), Ni{sub 6}AlTa(tau{sub 3}), Ni{sub 3}Ta(delta) or in equilibrium: two solid phases (gamma'-tau{sub 3}), (tau{sub 3}-delta), (tau{sub 3}-gamma), (gamma-delta) or three solid phases (gamma'-tau{sub 3}-delta). The nature and the volume fraction of these phases give these alloys very interesting properties at high temperature, and this makes them attractive for specific applications. We have developed a series of ternary alloys in electric arc furnace, determining their solidification sequences using Differential Thermal Analysis (DTA), characterized by SEM-EDS, X-ray diffraction and by a microhardness tests. The follow-up results made it possible to make a correlation between the nature of the formed phases and their solidifying way into the Ni{sub 75}Al{sub x}Ta{sub y} (x+y = 25at.%) system, which are varied and complex. In addition to the solid solution Ni (gamma), the formed intermetallics compounds (gamma', tau{sub 3} and delta) has been identified and correlated with a complex balance between phases.We noticed that the hardness increases with the tantalum which has a hardening effect and though the compound Ni{sub 3}Ta(delta) is the hardest. The below results provide a better understanding of the complex microstructure of these alloys.

  7. Mercury embrittlement of Cu-Al alloys under cyclic loading

    NASA Technical Reports Server (NTRS)

    Regan, T. M.; Stoloff, N. S.

    1977-01-01

    The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

  8. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  9. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  10. Enriched alloy layer on an Al-Cu alloy studied by cyclic voltammetry

    NASA Astrophysics Data System (ADS)

    García Vergara, S. J.; Blanco Pinzon, C. E.; Skeldon, P.

    2017-01-01

    The behaviour of enriched Al-0.7at.%Cu alloy is investigated using cyclic voltammetry. Enriched alloy layers at the interface between the alloy/oxide film were developed by alkaline etching at 5mAcm-2 in 0.1M sodium hydroxide solution at 298K, with the time of etching determining the extent of enrichment. Cyclic voltammograms were recorded at a scan rate of 10mV s-1 in naturally aerated 0.1M ammonium pentaborate solution at 298K. The current overshoot of the enriched alloys was different from that for non-enriched alloy. The latter material revealed the usual single peaks, which are very similar. In contrast, the overshoot comprised two or more components for the enriched alloys. The behaviour is suggested to be associated with the atomic bonding of aluminium in copper-rich and aluminium-rich regions of the enriched alloy layer, with influence on the activation potentials for oxidation of aluminium.

  11. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1993-02-01

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness.

  12. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, J.A.; Hayden, H.W.

    1995-01-10

    An apparatus and method are disclosed for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode. 2 figures.

  13. Effect of a grain refiner cum modifier on mechanical properties of Al-7Si and Al-11Si alloys

    NASA Astrophysics Data System (ADS)

    Jigajinni, S. M.; Venkateswarlu, K.; Kori, S. A.

    2013-03-01

    This study evaluates the influence of grain refiners/modifiers on the mechanical properties of the Al-7Si and Al-11Si alloys with an experiment of quantitative and qualitative correlations with the microstructure. Modification of Al-Si alloys with strontium additions and grain refinement with Al-Ti, Al-B and Al-T-B master alloy additions are demonstrated to be efficient on Al-Si alloys. A single master alloy with combined additions of Sr and Ti and/or B was prepared and the microstructure and mechanical properties were studied. The results show that boron rich (Al-3B-Sr and Al-1Ti-3B-Sr) master alloys are more efficient than Ti rich (Al-3Ti-Sr and Al-5Ti-1B-Sr) master alloys considering their combined grain refinement and modification effect on Al-7Si and Al-11Si alloys. However, the presence of Sr does not influence the grain refinement. Similarly, presence of grain refiner does not influence the modification of eutectic Si.

  14. Characterization of Nanocrystalline Aluminum Alloy 5083 Powders Produced by Cryogenic Attrition

    DTIC Science & Technology

    2014-11-01

    Characterization of Nanocrystalline Aluminum Alloy 5083 Powders Produced by Cryogenic Attrition by Tiffany Ngo ARL-TN-0643...November 2014 Characterization of Nanocrystalline Aluminum Alloy 5083 Powders Produced by Cryogenic Attrition Tiffany Ngo Weapons and...3. DATES COVERED (From - To) August 2014 4. TITLE AND SUBTITLE Characterization of Nanocrystalline Aluminum Alloy 5083 Powders Produced by

  15. Oxidation characteristics of Ti-14Al-21Nb ingot alloy

    NASA Technical Reports Server (NTRS)

    Sankaran, Sankara N.; Clark, Ronald K.; Unnam, Jalaiah; Wiedemann, Karl E.

    1990-01-01

    Static oxidation kinetics of Ti14Al21Nb (wt pct) ingot alloy were studied in air over the temperature interval of 649 to 1093 C in a thermogravimetric apparatus. The oxidation products were characterized by x ray diffraction, electron microprobe analysis, energy dispersive x ray analysis, and Auger electron spectroscopy. Cross-sections of the oxidized samples were also examined using light and scanning electron microscopy. The oxidation rate was substantially lower than the conventional alloys of titanium, but the kinetics displayed a complex behavior involving two or more oxidation rates depending on the temperature and duration of exposure. The primary oxide formed was TiO2, but this oxide was doped with Nb. Small amounts of Al2O3 and TiN were also present in the scale. Diffusion of oxygen into the alloy was observed and the diffusivity seemed to be dependent on the microstructure of the metal. A model was presented to explain the oxidation behavior of the alloy in terms of the reduction in the oxygen diffusivity in the oxide caused by the modification of the defect structure of TiO2 by Nb ions.

  16. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    NASA Astrophysics Data System (ADS)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  17. Structure and Magnetic Properties of Mechanical Alloyed Mn-15at.%Al

    NASA Astrophysics Data System (ADS)

    Hannora, Ahmed E.; Hanna, Faried F.; Marei, Lotfy K.

    2013-04-01

    Mechanical alloying (MA) method has been used to produce nanocrystallite Mn-15at.%Al alloy. X-ray diffraction (XRD) patterns for the as-milled elemental α-Mn and aluminum powder samples show a mixture of α + β-MnAl phases after 20 h of milling and changes to a dominant β-MnAl phase structure after 50 h. An average crystallite size of 40 nm was determined from Hall-Williamson method analysis after 5 h of milling. Moreover, the thermal analysis results using differential thermal analysis (DTA), suggested a possible phase transformation after 20 h of milling. Isothermal treatments are carried in the temperature range of 450°C to 1000°C. Room-temperature vibrating sample magnetometer (VSM) measurements of the hysteretic response revealed that the saturation magnetization Bs and coercivity Hc for 10 h ball milled sample are 2.1 emu/g and 92 Oe, respectively.

  18. Laser Metal Deposition of the Intermetallic TiAl Alloy

    NASA Astrophysics Data System (ADS)

    Thomas, Marc; Malot, Thierry; Aubry, Pascal

    2017-03-01

    Laser metal deposition of the commercial intermetallic Ti-47Al-2Cr-2Nb alloy was investigated. A large number of experiments were conducted under controlled atmosphere by changing the processing parameters to manufacture a series of beads, thin walls, and massive blocks. Optimal process parameters were successfully found to prevent cracking which is generally observed in this brittle material due to built-up residual stresses during fast cooling. These non-equilibrium cooling conditions tend to generate ultra-fine and metastable structures exhibiting high microhardness values, thus requiring post-heat treatments. The latter were successfully used to restore homogeneous lamellar or duplex microstructures and to relieve residual stresses. Subsequent tensile tests enabled us to validate the soundness and homogeneity of the Intermetallic TiAl alloy. Finally, a higher mechanical performance was achieved for the LMD material with respect to cast+HIP and EBM counterparts.

  19. Mechanical Characterization and Corrosion Testing of X608 Al Alloy

    SciTech Connect

    Prabhakaran, Ramprashad; Choi, Jung-Pyung; Stephens, Elizabeth V.; Catalini, David; Lavender, Curt A.; Rohatgi, Aashish

    2016-02-07

    This paper describes the mechanical characterization and corrosion testing of X608 Al alloy that is being considered for A-pillar covers for heavy-duty truck applications. Recently, PNNL developed a thermo-mechanical process to stamp A-pillar covers at room temperature using this alloy, and the full-size prototype was successfully stamped by a tier-1 supplier. This study was conducted to obtain additional important information related to the newly developed forming process, and to further improve its mechanical properties. The solutionization temperature, pre-strain and paint-bake heat-treatment were found to influence the alloy’s fabricability and mechanical properties. Natural aging effect on the formability was investigated by limiting dome height (LDH) tests. Preliminary corrosion experiments showed that the employed thermo-mechanical treatments did not significantly affect the corrosion behavior of Al X608.

  20. Aluminum Alloys for ALS Cryogenic Tanks: Oxygen Compatibility. Volume 2

    DTIC Science & Technology

    1990-09-01

    Absorbed energy, calculated from specimen deformation characteristics, vs. absorbed energy, calculated from rebound heights. 79. 11.7.2. Tensile...combustion tests. Therefore, within the ability of the current tests to discern relative compatibility and flamability with LOX and COX, the Al-Li alloys and...each second phase particle measured and assuming a circular shape to calculate a diameter; (4) separating second phase particles into 10 bins based on

  1. High temperature, oxidation resistant noble metal-Al alloy thermocouple

    NASA Technical Reports Server (NTRS)

    Smialek, James L. (Inventor); Gedwill, Michael G. (Inventor)

    1994-01-01

    A thermocouple is disclosed. The thermocouple is comprised of an electropositive leg formed of a noble metal-Al alloy and an electronegative leg electrically joined to form a thermocouple junction. The thermocouple provides for accurate and reproducible measurement of high temperatures (600 - 1300 C) in inert, oxidizing or reducing environments, gases, or vacuum. Furthermore, the thermocouple circumvents the need for expensive, strategic precious metals such as rhodium as a constituent component. Selective oxidation of rhodium is also thereby precluded.

  2. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  3. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  4. Towards a Superplastic Forming of Fe-Mn-Al Alloys

    SciTech Connect

    Guanabara, Paulo Jr.; Bueno, Levi de O.; Ferreira Batalha, Gilmar

    2011-01-17

    The aim is to study the characteristics of superplasticity, mostly on non qualified materials, such as austenitic steel of the Fe-Mn-Al alloy, which has some of the specific material parameters closely related to microstructural mechanisms. These parameters are used as indicators of material superplastic potentiality. The material was submitted to hot tensile testing, within a temperature range from 600 deg. C to 1000 deg. C and strain-rates varying from 10{sup -6} to 1 s{sup -1}. The strain rate sensitivity parameter (m) and observed maximum elongation until rupture ({epsilon}{sub r}) could be determined and also obtained from the hot tensile test. The experiments stated a possibility of superplastic behaviour in a Fe-Mn-Al alloy within a temperature range from 700 deg. C to 900 deg. C with grain size around 3 {mu}m (ASTM grain size 12) and average strain rate sensitivity of m {approx} 0.54, as well as a maximum elongation at rupture around 600%. The results are based on a more enhanced research from the authors; however, this paper has focused just on the hot tensile test, as further creep tests results are not available herein. There are rare examples of superplasticity study of an austenitic steel Fe-Mn-Al alloy, thus this work showed some possibility of exploring the potential use of such materials in this regime at temperatures {>=}700 deg. C.

  5. Modification of Al-Si alloy surface layer using Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Radziszewska, Agnieszka E.; Kąc, Sławomir Z.

    2007-02-01

    The paper describes the laser cladding of hypereutectic Al-Si alloy with chromium. An impulse Nd:YAG laser was employed for laser cladding process. The article presents the changes of microstructure, chemical composition, microhardness of the obtained clad layers, which were depended on the effect of the laser processing parameters and the thickness of chromium coatings. The laser cladding produced the very fine microstructure and higher hardness of clad layers.

  6. Transverse-Weld Tensile Properties of a New Al-4Cu-2Si Alloy as Filler Metal

    NASA Astrophysics Data System (ADS)

    Sampath, K.

    2009-12-01

    AA2195, an Al-Cu-Li alloy in the T8P4 age-hardened condition, is a candidate aluminum armor for future combat vehicles, as this material offers higher static strength and ballistic protection than current aluminum armor alloys. However, certification of AA2195 alloy for armor applications requires initial qualification based on the ballistic performance of welded panels in the as-welded condition. Currently, combat vehicle manufacturers primarily use gas metal arc welding (GMAW) process to meet their fabrication needs. Unfortunately, a matching GMAW consumable electrode is currently not commercially available to allow effective joining of AA2195 alloy. This initial effort focused on an innovative, low-cost, low-risk approach to identify an alloy composition suitable for effective joining of AA2195 alloy, and evaluated transverse-weld tensile properties of groove butt joints produced using the identified alloy. Selected commercial off-the-shelf (COTS) aluminum alloy filler wires were twisted to form candidate twisted filler rods. Representative test weldments were produced using AA2195 alloy, candidate twisted filler rods and gas tungsten arc welding (GTAW) process. Selected GTA weldments produced using Al-4wt.%Cu-2wt.%Si alloy as filler metal consistently provided transverse-weld tensile properties in excess of 275 MPa (40 ksi) UTS and 8% El (over 25 mm gage length), thereby showing potential for acceptable ballistic performance of as-welded panels. Further developmental work is required to evaluate in detail GMAW consumable wire electrodes based on the Al-Cu-Si system containing 4.2-5.0 wt.% Cu and 1.6-2.0 wt.% Si.

  7. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids were observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. The voids resulted from an excess number of oxygen vacancies near the oxidemetal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidation of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al, Cr)2O3 and Ni(Al, Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationship between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  8. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids have been observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. It was postulated that the voids resulted from an excess number of oxygen vacancies near the oxide-metal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidations of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al,Cr)2O3 and Ni(Al,Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationships between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  9. Potential of an Al-Ti-MgAl2O4 Master Alloy and Ultrasonic Cavitation in the Grain Refinement of a Cast Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Sreekumar, V. M.; Babu, N. H.; Eskin, D. G.

    2017-02-01

    A new grain refining master alloy containing MgAl2O4 and Ti was synthesized by in situ reaction of TiO2 particles in an Al-Mg melt. MgAl2O4 particles formed were distributed in the melt by ultrasonic cavitation processing. The obtained master alloy showed considerable (50 pct) grain refining ability in a commercial A357-type Al-Si alloy. Ultrasonication contributed further to 25 pct in the grain refinement. In comparison with a commercial Al-5 pct Ti-1 pct B master alloy, the efficiency of the new master alloy is less at a lower addition rate. Nevertheless, both master alloys performed similarly at higher additions. The strength and ductility of the inoculated and ultrasonicated alloy showed at least a 10 pct and a 50 pct increase, respectively, as compared with non-grain-refined alloy and a similar mechanical performance in comparison with the alloy inoculated with Al-5 pct Ti-1 pct B master alloy.

  10. Effect of Al on the Wetting Behavior Between TiC x and Molten Ti-Al Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Xuyang; Lv, Xuewei; Dong, Hongbiao; Li, Chunxin; Bai, Chenguang

    2015-10-01

    The wetting behavior and the interfacial reactions between TiC x substrate and molten Ti-Al alloys with different Al contents were studied using the Sessile Drop method at 1758 K (1485 °C) in argon atmosphere. It is found that the wettability and interface reaction products depend on Al content in the molten alloy. The initial contact angles between the molten Ti-Al alloy and TiC0.78 surface reduces from 110 to 80 deg when Al content in the alloy changes from 40 to 80 wt pct. The reduction in the initial contact angle is due to the decrease of surface tension of the molten Ti-Al alloys with increasing Al contents. The segregation of Al atoms to the surface occurred at all bulk concentrations of Ti-Al alloys. Al with lower surface tension tends to segregate on the surface of liquid Ti-Al alloy. In the spreading stage, the interfacial reaction led to the decrease in the contact angle. The adhesion in Ti-Al/TiC x system can be interpreted in terms of strong chemical interactions, which is greatly affected by the diffusion of C. The equilibrium contact angle was measured less than 10 deg. Finally, the reaction sequence at the Ti-Al melt and TiC x substrate interface is proposed.

  11. Concentration dependent structural parameters of liquid Al-Fe alloys

    NASA Astrophysics Data System (ADS)

    Lalnuntluanga, C.; Mishra, Raj Kumar

    2016-10-01

    Square well potential is perturbed over Lebowtiz solution of hard sphere mixtures to determine direct correlation function,C(0) ij(r) in repulsive and attractive regions under Mean Spherical Model Approximation [1]. Obtained direct correlation functions were employed to derive partial structure factors and then total structure factor, S(k) in liquid Al-Fe alloy at different atomic percent of Al. Fourier transform of partial and total structure factors gives partial and total radial distribution functions, g(r) from which partial and total coordination numbers and the partial nearest-neighbor distances were computed.

  12. Mechanical Properties of the TiAl IRIS Alloy

    NASA Astrophysics Data System (ADS)

    Voisin, Thomas; Monchoux, Jean-Philippe; Thomas, Marc; Deshayes, Christophe; Couret, Alain

    2016-12-01

    This paper presents a study of the mechanical properties at room and high temperature of the boron and tungsten containing IRIS alloy (Ti-48Al-2W-0.08B at. pct). This alloy was densified by Spark Plasma Sintering (SPS). The resultant microstructure consists of small lamellar colonies surrounded by γ regions containing B2 precipitates. Tensile tests are performed from room temperature to 1273 K (1000 °C). Creep properties are determined at 973 K (700 °C)/300 MPa, 1023 K (750 °C)/120 MPa, and 1023 K (750 °C)/200 MPa. The tensile strength and the creep resistance at high temperature are found to be very high compared to the data reported in the current literature while a plastic elongation of 1.6 pct is preserved at room temperature. A grain size dependence of both ductility and strength is highlighted at room temperature. The deformation mechanisms are studied by post-mortem analyses on deformed samples and by in situ straining experiments, both performed in a transmission electron microscope. In particular, a low mobility of non-screw segments of dislocations at room temperature and the activation of a mixed-climb mechanism during creep have been identified. The mechanical properties of this IRIS alloy processed by SPS are compared to those of other TiAl alloys developed for high-temperature structural applications as well as to those of similar tungsten containing alloys obtained by more conventional processing techniques. Finally, the relationships between mechanical properties and microstructural features together with the elementary deformation mechanisms are discussed.

  13. The effects of alloying elements Al and In on Ni-Mn-Ga shape memory alloys, from first principles.

    PubMed

    Chen, Jie; Li, Yan; Shang, Jia-Xiang; Xu, Hui-Bin

    2009-01-28

    The electronic structures and formation energies of the Ni(9)Mn(4)Ga(3-x)Al(x) and Ni(9)Mn(4)Ga(3-x)In(x) alloys have been investigated using the first-principles pseudopotential plane-wave method based on density functional theory. The results show that both the austenite and martensite phases of Ni(9)Mn(4)Ga(3) alloy are stabilized by Al alloying, while they become unstable with In alloying. According to the partial density of states and structural energy analysis, different effects of Al and In alloying on the phase stability are mainly attributed to their chemical effects. The formation energy difference between the austenite and martensite phases decreases with Al or In alloying, correlating with the experimentally reported changes in martensitic transformation temperature. The shape factor plays an important role in the decrease of the formation energy difference.

  14. Characterization of Al-Mg Alloy Aged at Low Temperatures

    NASA Astrophysics Data System (ADS)

    Yi, Gaosong; Cullen, David A.; Littrell, Kenneth C.; Golumbfskie, William; Sundberg, Erik; Free, Michael L.

    2017-02-01

    Long-term aged [343 K (70 °C) for 30 months and natural exposure for over 10 years] Al 5456 H116 samples were characterized using electron backscatter diffraction (EBSD), scanning transmission electron microscopy (STEM), state-of-the-art energy-dispersive X-ray spectroscopy (EDS) systems, and small-angle neutron scattering (SANS). ASTM G-67 mass loss tests of the sensitized Al 5456 alloy samples were conducted. Intragranular Mg-rich precipitates, such as Guinier-Preston (GP) zones, were confirmed in Al 5456 H116 aged at 343 K (70 °C) for 30 months, and the volume of these precipitates is 1.39 pct. β' phase is identified at the grain boundary of a navy ship sample, while high-resolution STEM results reveal no intragranular precipitates. Intergranular corrosion (IGC) of Al 5456 was found to be related to the continuity of intergranular precipitates.

  15. Thermophysical Properties of Liquid AlTi-Based Alloys

    NASA Astrophysics Data System (ADS)

    Egry, I.; Holland-Moritz, D.; Novakovic, R.; Ricci, E.; Wunderlich, R.; Sobczak, N.

    2010-05-01

    The surface tension and density of three liquid AlTi-based alloys (AlTiV, AlTiNb, and AlTiTa) have been measured using electromagnetic levitation as a tool for containerless processing. Surface tension has been determined by the oscillating-drop method, while the density was measured using a shadowgraph technique. Both quantities were determined over a wide temperature range, including the undercooled regime. In addition, sessile-drop and pendant-drop experiments to determine the surface tension were performed in a recently built high-temperature furnace. The measured data were compared to thermodynamic calculations using phenomenological models and the Butler equation. Generally, good agreement was found.

  16. Characterization of Al-Mg Alloy Aged at Low Temperatures

    NASA Astrophysics Data System (ADS)

    Yi, Gaosong; Cullen, David A.; Littrell, Kenneth C.; Golumbfskie, William; Sundberg, Erik; Free, Michael L.

    2017-04-01

    Long-term aged [343 K (70 °C) for 30 months and natural exposure for over 10 years] Al 5456 H116 samples were characterized using electron backscatter diffraction (EBSD), scanning transmission electron microscopy (STEM), state-of-the-art energy-dispersive X-ray spectroscopy (EDS) systems, and small-angle neutron scattering (SANS). ASTM G-67 mass loss tests of the sensitized Al 5456 alloy samples were conducted. Intragranular Mg-rich precipitates, such as Guinier-Preston (GP) zones, were confirmed in Al 5456 H116 aged at 343 K (70 °C) for 30 months, and the volume of these precipitates is 1.39 pct. β' phase is identified at the grain boundary of a navy ship sample, while high-resolution STEM results reveal no intragranular precipitates. Intergranular corrosion (IGC) of Al 5456 was found to be related to the continuity of intergranular precipitates.

  17. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    SciTech Connect

    Yamamoto, Y.; Yang, Y.; Field, K. G.; Terrani, K.; Pint, B. A.; Snead, L. L.

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  18. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Yamamoto, Yukinori

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  19. Thermodynamic Modeling and Experimental Study of Phase Transformations in Alloys Based on γ-TiAl

    NASA Astrophysics Data System (ADS)

    Kuznetsov, A. V.; Sokolovskii, V. S.; Salishchev, G. A.; Belov, N. A.; Nochovnaya, N. A.

    2016-09-01

    Thermo-Calc software is used to model the composition diagram for alloys based on γ-TiAl of the systems Ti - Al - Mo - (4 - 10) at.% Nb and Ti - Al - Nb - X ( X is Cr, Mo, V). The effect of alloying on critical points and sequence of phase transformations is established. Changes in phase composition in relation to alloy TNM-B1 temperature are analyzed using a polythermal section of the Ti - Al - Nb - Mo system.

  20. Microcrack propagation in Ti-6Al-4V alloys

    SciTech Connect

    Hines, J.A.; Peters, J.O.; Luetjering, G.

    1999-07-01

    In this study, microcrack propagation in Ti-6Al-4V was examined in regions just above and below the fatigue limit. Two different Ti-6Al-4V alloys with nominally similar chemical compositions were examined: the first alloy was thermo-mechanically treated in the laboratory to develop a bi-modal and a fully lamellar microstructure and the second alloy is from the High Cycle Fatigue MURI program (forging No. 197) containing a duplex microstructure. Microcracks were nucleated in smooth specimens of each microstructure in the LCF regime during tests conducted at R = {minus}1 (R = {sigma}{sub min}/{sigma}{sub max}) so that internal stresses could be minimized. These samples were then tested in the HCF regime to determine crack propagation rates for R values of {minus}1, 0.1, and 0.5. In addition, conventional fatigue crack propagation curves for macrocracks using CT-specimens were measured. Comparisons in microcrack growth behavior were evaluated and discussed for the bi-modal and fully lamellar microstructures, for bi-modal and forging No. 197 microstructures, and for forging No. 197 examining the influence of R = 0.1 and 0.5. Much of the observed behavior appeared to be explained by differences in crack front roughness.

  1. Surface and cut-edge corrosion behavior of Zn-Mg-Al alloy-coated steel sheets as a function of the alloy coating microstructure

    NASA Astrophysics Data System (ADS)

    Oh, Min-Suk; Kim, Sang-Heon; Kim, Jong-Sang; Lee, Jae-Won; Shon, Je-Ha; Jin, Young-Sool

    2016-01-01

    The effects of Mg and Al content on the microstructure and corrosion resistance of hot-dip Zn-Mg-Al alloycoated steel sheets were investigated. Pure Zn and Zn-based alloy coatings containing Mg (0-5 wt%) and Al (0.2-55 wt%) were produced by a hot-dip galvanizing method. Mg and Al addition induced formation of intermetallic microstructures, like primary Zn, Zn/MgZn2 binary eutectic, dendric Zn/Al eutectoid, and Zn/Al/MgZn2/ternary eutectic structures in the coating layer. MgZn2-related structures (Zn/MgZn2, Zn/Al/MgZn2, MgZn2) played an important role in increasing the corrosion resistance of Zn-Mg-Al alloy-coated steel sheets. Zn-3%Mg-2.5%Al coating layer containing a large volume of lamellar-shaped Zn/MgZn2 binary eutectic structures showed the best cut-edge corrosion resistance. The analysis indicated that Mg dissolved from MgZn2 in the early stage of corrosion and migrated to the cathodic region of steel-exposed cut-edge area to form dense and ordered protective corrosion products, leading to prolonged cathodic protection of Zn-Mg-Al alloy-coated steel sheets.

  2. The cyclic oxidation resistance at 1200 C of beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Titran, R. H.

    1992-01-01

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale.

  3. Formation of equiaxed crystal structures in directionally solidified Al-Si alloys using Nb-based heterogeneous nuclei

    PubMed Central

    Bolzoni, Leandro; Xia, Mingxu; Babu, Nadendla Hari

    2016-01-01

    The design of chemical compositions containing potent nuclei for the enhancement of heterogeneous nucleation in aluminium, especially cast alloys such as Al-Si alloys, is a matter of importance in order to achieve homogeneous properties in castings with complex geometries. We identified that Al3Nb/NbB2 compounds are effective heterogeneous nuclei and are successfully produced in the form of Al-2Nb-xB (x = 0.5, 1 and 2) master alloys. Our study shows that the inoculation of Al-10Si braze alloy with these compounds effectively promotes the heterogeneous nucleation of primary α-Al crystals and reduces the undercooling needed for solidification to take place. Moreover, we present evidences that these Nb-based compounds prevent the growth of columnar crystals and permit to obtain, for the first time, fine and equiaxed crystals in directionally solidified Al-10Si braze alloy. As a consequence of the potent heterogeneous particles, the size of the α-Al crystals was found to be less dependent on the processing conditions, especially the thermal gradient. Finally, we also demonstrate that the enhanced nucleation leads to the refinement of secondary phases such as eutectic silicon and primary silicon particles. PMID:28008967

  4. Formation of equiaxed crystal structures in directionally solidified Al-Si alloys using Nb-based heterogeneous nuclei

    NASA Astrophysics Data System (ADS)

    Bolzoni, Leandro; Xia, Mingxu; Babu, Nadendla Hari

    2016-12-01

    The design of chemical compositions containing potent nuclei for the enhancement of heterogeneous nucleation in aluminium, especially cast alloys such as Al-Si alloys, is a matter of importance in order to achieve homogeneous properties in castings with complex geometries. We identified that Al3Nb/NbB2 compounds are effective heterogeneous nuclei and are successfully produced in the form of Al-2Nb-xB (x = 0.5, 1 and 2) master alloys. Our study shows that the inoculation of Al-10Si braze alloy with these compounds effectively promotes the heterogeneous nucleation of primary α-Al crystals and reduces the undercooling needed for solidification to take place. Moreover, we present evidences that these Nb-based compounds prevent the growth of columnar crystals and permit to obtain, for the first time, fine and equiaxed crystals in directionally solidified Al-10Si braze alloy. As a consequence of the potent heterogeneous particles, the size of the α-Al crystals was found to be less dependent on the processing conditions, especially the thermal gradient. Finally, we also demonstrate that the enhanced nucleation leads to the refinement of secondary phases such as eutectic silicon and primary silicon particles.

  5. Factors Affecting the Hydrogen Environment Assisted Cracking Resistance of an Al-Zn-Mg-(Cu) Alloy

    SciTech Connect

    G.A. Young; J.R. Scully

    2001-09-12

    It is well established that Al-Zn-Mg-(Cu) aluminum alloys are susceptible to hydrogen environment assisted cracking (HEAC) when exposed to aqueous environments. In Al-Zn-Mg-Cu alloys, overaged tempers are commonly used to increase HEAC resistance at the expense of strength. Overaging has little benefit in low copper alloys. However, the mechanism or mechanisms by which overaging imparts HEAC resistance is poorly understood. The present research investigated hydrogen uptake, diffusion, and crack growth rate in 90% relative humidity (RH) air for both a commercial copper bearing Al-Zn-Mg-Cu alloy (AA 7050) and a low copper variant of this alloy in order to better understand the factors which affect HEAC resistance. Experimental methods used to evaluate hydrogen concentrations local to a surface and near a crack tip include nuclear reaction analysis (NRA), focused ion beam, secondary ion mass spectroscopy (FIB/SIMS) and thermal desorption spectroscopy (TDS). When freshly bared coupons of AA 7050 are exposed to 90 C, 90% RH air, hydrogen ingress follows inverse-logarithmic-type kinetics and is equivalent for underaged (HEAC susceptible) and overaged (HEAC resistant) tempers. However, when the native oxide is allowed to form (24 hrs in 25 C, 40% RH lab air) prior to exposure to 90 C, 90% RH air, underaged alloy shows significantly greater hydrogen ingress than the overaged alloy. Humid air is a very aggressive environment producing local ({approx}1{micro}m) hydrogen concentrations in excess of 10,000 wt. ppm at 90 C. In the copper bearing alloy, overaging also effects the apparent diffusivity of hydrogen. As AA 7050 is aged from underaged {yields} peak aged {yields} overaged, the activation energy for hydrogen diffusion increases and the apparent diffusivity for hydrogen decreases, In the low copper alloy, overaging has little effect on hydrogen diffusion. Comparison of the apparent activation energies for hydrogen diffusion and for K independent (stage II) crack growth

  6. Investigation of Ti-6Al-4V alloy acoustic softening.

    PubMed

    Fartashvand, V; Abdullah, A; Sadough Vanini, S A

    2016-07-15

    High power ultrasonic vibration is widely used for improving manufacturing processes such as machining and metal forming. High frequency mechanical vibration affects material properties and friction forces in contacting surfaces. Flow stress reduction under superimposed ultrasonic vibration is called as acoustic softening. The amount of this parameter should be determined for ultrasonic assisted metal forming processes. For determination of this parameter for workhorse Ti-6Al-4V alloy, experimental setup was designed and fabricated. Then tensile test under longitudinal ultrasonic vibration was performed for different ultrasonic powers. Results show that ultrasonic vibration has considerable effect on plastic behavior of the alloy and decreases flow stress. Also, increasing ultrasonic power leads to higher acoustic softening. Yield stress reduction up to 9.52%, ultimate stress reduction up to 4.55% and elongation up to 13% were obtained at 340W ultrasonic power. After applying ultrasonic vibrations and its termination, hardness of specimens were measured in which increase up to 9% was observed.

  7. Model for nonprotective oxidation of Al-Mg alloys

    SciTech Connect

    Zayan, M.H. )

    1990-12-01

    The oxidation of Al-5Mg alloy has been studied at 550 C in dry air. Morphological details of the MgO layers which develop on this alloy during high-temperature oxidation have been studied by scanning electron microscopy (SEM). A localized detachment of the protective, adherent MgO layer was found, which is caused by voids formed by vacancy condensation at the metal-oxide interface. The source of these vacancies was the outward diffusion of Mg though the oxide layer. Continuing growth of these voids was responsible for cracking of oxide ridges and nodules, as well as the growth of new MgO having a cauliflower morphology. A model describing the process of the outward diffusion is given.

  8. Development of Al sbnd Ge base rheocast brazing alloys

    NASA Astrophysics Data System (ADS)

    Saint-Antonin, F.; Suéry, M.; Meneses, P.; Le Marois, G.; Moret, F.

    1996-10-01

    This study concerns the development of an aluminium—germanium rheocast brazing alloy able to join replaceable sacrificial protections onto permanently cooled substrates in the ITER divertor. The rheocast alloy must be solid at the in-service temperature (up to 350°C) and semi-solid, with a viscosity close to that of grease, in a wide range of temperature above: this last property will allow the in-situ replacement of the sacrificial components even on vertical surfaces. This paper describes the fabrication route of the rheocast and reports the mechanical characterisation both up to 400°C and in the semi-solid region. Moreover, the brazing process has been optimized to obtain sound joints. The surface, mechanical resistance and thermal stability of the Al sbnd Ge/Cu joint are presented. Successive brazing tests have been performed to show the feasibility to sacrificial parts removal and replacement.

  9. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  10. Investigation of new type Cu-Hf-Al bulk glassy alloys

    NASA Astrophysics Data System (ADS)

    Nagy, E.; Rontó, V.; Sólyom, J.; Roósz, A.

    2009-01-01

    In the last years new type Cu-Hf-Al ternary alloys were developed with high glass forming ability and ductility. The addition of Al to Cu-Hf alloys results in improvements in glass formation, thermal stability and mechanical properties of these alloys. We have investigated new Cu-based bulk amorphous alloys in Cu-Hf-Al ternary system. The alloys with Cu49Hf42Al9, Cu46Hf45Al9, Cu50Hf42.5Al7.5 and Cu50Hf45Al5 compositions were prepared by arc melting. The samples were made by centrifugal casting and were investigated by X-ray diffraction method. Thermodynamic properties were examined by differential scanning calorimetry and the structure of the crystallising phases by scanning electron microscopy. The determination of liquidus temperatures of alloys were measured by differential thermal analysis.

  11. B2 structure of high-entropy alloys with addition of Al

    NASA Astrophysics Data System (ADS)

    Li, C.; Zhao, M.; Li, J. C.; Jiang, Q.

    2008-12-01

    A series of AlCrCoNiFe based alloys with equal percentage of principal components (high-entropy alloys or HE alloys) is fabricated. The related crystalline structures of the alloys are measured and calculated. Results show that the formed bcc phase is a compound based B2 structure where there is partial ionic bonding between Al and other transition metals. Thus, the bcc structure of the alloys should be a B2 instead of an A2 due to the large difference in electronegativities among the components consisting of the HE alloys.

  12. Tensile behavior of Fe-40Al alloys with B and Zr additions

    NASA Technical Reports Server (NTRS)

    Gaydosh, D. J.; Nathal, M. V.

    1986-01-01

    Both Fe-40Al and Fe-40Al-0.1Zr with and without B were produced by the hot extrusion of powdered metal. Tensile properties were determined from room temperature to 1100 K in air. All of the materials possessed some ductility at room temperature, and addition of B caused an increase in ductility and a change in fracture mode from intergranular to transgranular cleavage. At high temperatures, failure was caused primarily by the formation of grain boundary cavities in all of the alloys. The effect of Zr addition was unclear because of the complexity of the various microstructures. Comparison of air and vacuum testing at high temperatures revealed that an apparent oxidation assisted mechanism reduced high temperature ductility in these alloys, especially at 900 K.

  13. The effect of dispersoid particle size on the superplasticity of Al-Mg alloy

    SciTech Connect

    Chanda, T.; Ghosh, A.K.; Lavender, C.

    1995-12-31

    An Al-Mg alloy containing dispersoid forming elements such as Mn, Cr and Zr was thermomechanically processed with variations in processing history to produce nearly the same grain size ({approximately}6 {micro}m), but different distribution of size and density of intermetallic particles. Mechanical response of these materials were studied within the superplastic deformation regime in terms of stress-strain, stress-strain rate characteristics, cavitation and grain growth, and superplastic tensile elongation. In this work particles of approximately 500 nm size have been found to cause grain refinement after 90% rolling reduction contrary to previous findings of 2 {micro}m particles in an Al-0.45% Cu alloy. Particles with 200 to 500 nm size favorably influence superplastic elongation, but particle sizes in the range of 600 to 900 nm appear to have adverse effect in terms of superplastic flow properties, due to excessive cavitation.

  14. Oxidation behavior of cubic phases formed by alloying Al3Ti with Cr and Mn

    NASA Technical Reports Server (NTRS)

    Parfitt, L. J.; Nic, J. P.; Mikkola, D. E.; Smialek, J. L.

    1991-01-01

    Gravimetric, SEM, and XRD data are presented which document the significant improvement obtainable in the oxidation resistance of Al3Ti-containing alloys through additions of Cr. The L1(2) Al(67)Cr(8)Ti25 alloy exhibited excellent cyclic oxidation resistance at 1473 K, with the primary oxide formed being the ideally protective alpha-Al2O3. The Al(67)Mn(8)Ti(25) alloy also tested for comparison exhibited poor cyclic oxidation resistance, with substantial occurrence of TiO2 in the protective scales. Catastrophic oxidation was also encountered in the quaternary alloy Al(67)Mn(8)Ti(22)V(3).

  15. Conditions for CET in a gamma TiAl alloy

    NASA Astrophysics Data System (ADS)

    Mooney, R. P.; Lapin, J.; Klimová, A.; McFadden, S.

    2015-06-01

    The solidification of gamma TiAl alloys is of interest to the aerospace and automotive industries. A gamma TiAl multicomponent alloy: Ti-45.5Al-4.7Nb-0.2C-0.2B (at. %) has been the focus of a study to investigate the solidification conditions that led to a Columnar to Equiaxed Transition (CET) in a directional solidification experiment where traditional Bridgman solidification was combined in series with the power down method. In this paper, a numerical modelling result (a locus plot of columnar growth rate and temperature gradient) from this experiment is superimposed onto CET maps generated using an established analytical model for CET from the literature. A parametric study is carried out over suitable ranges of nucleation undercooling and nuclei density values. The predicted CET positions are compared with the experimentally measured CET position. Reasonable agreement is found at low levels of nuclei density. The paper concludes with estimates for the solidification conditions (nuclei density and nucleation undercooling) that led to the CET.

  16. Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

    PubMed

    Bolzoni, L; Ruiz-Navas, E M; Gordo, E

    2015-04-01

    Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools.

  17. Ratcheting fatigue behaviour of Al-7075 T6 alloy: Influence of stress parameters

    NASA Astrophysics Data System (ADS)

    Amarnath, Lala; Bhattacharjee, Antara; Dutta, K.

    2016-02-01

    The use of aluminium and aluminium based alloys are increasing rapidly on account of its high formability, good thermal and electrical conductivity, high strength and lightness. Aluminium alloys are extensively used in aerospace, automobile, marine and space research industries and are also put into structural applications where chances of fatigue damage cannot be ruled out. In the current work, it is intended to study the ratcheting fatigue behavior of 7075-T6 aluminium alloy at room temperature. This Al alloy is potentially used in aviation, marine and automotive components as well as in bicycle parts, rock mounting equipment and parts of ammunition where there is every chance of failure of the parts due to deformation caused by ratcheting. Ratcheting is the process of accruement of plastic stain produced when a component is subjected to asymmetric cyclic loading under the influence of low cycle fatigue. To accomplish the requirements of the projected research, stress-controlled cyclic loading experiments were done using a ±250 kN servo-hydraulic universal testing machine (Instron: 8800R). The effect of stress parameters such as mean stress and stress amplitude were investigated on the ratcheting behavior of the selected aluminium alloy. It was observed that, ratcheting strain increased with increase in the value of stress amplitude at any constant mean stress while a saturation in strain accumulation attained in the investigated material after around 10-20 cycles, under all test conditions. The analyses of hysteresis loop generated during cyclic loading indicate that the material exhibits cyclic hardening in the initial fifty cycles which gets softened in further loading up to about 70-80 cycles and finally attains a steady state. The increase in the ratcheting strain value with stress parameters happens owing to increased deformation domain during cycling. The cyclic hardening accompanied by softening is correlated with characteristic precipitation features of

  18. Structural and dynamical properties of liquid Al-Au alloys

    NASA Astrophysics Data System (ADS)

    Peng, H. L.; Voigtmann, Th.; Kolland, G.; Kobatake, H.; Brillo, J.

    2015-11-01

    We investigate temperature- and composition-dependent structural and dynamical properties of Al-Au melts. Experiments are performed to obtain accurate density and viscosity data. The system shows a strong negative excess volume, similar to other Al-based binary alloys. We develop a molecular-dynamics (MD) model of the melt based on the embedded-atom method (EAM), gauged against the available experimental liquid-state data. A rescaling of previous EAM potentials for solid-state Au and Al improves the quantitative agreement with experimental data in the melt. In the MD simulation, the admixture of Au to Al can be interpreted as causing a local compression of the less dense Al system, driven by less soft Au-Au interactions. This local compression provides a microscopic mechanism explaining the strong negative excess volume of the melt. We further discuss the concentration dependence of self- and interdiffusion and viscosity in the MD model. Al atoms are more mobile than Au, and their increased mobility is linked to a lower viscosity of the melt.

  19. Magnetic properties of ball milled Fe-40Al at.% alloys

    SciTech Connect

    Amils, X.; Nogues, J.; Surinach, S.; Baro, M.D.; Munoz, J.S.

    1998-07-01

    A direct correlation between the lattice parameter and the saturation magnetization, during the disordering (ball milling) and posterior reordering (annealing) processes, has been found in Fe-40Al At.% compounds. These results indicate that the paramagnetic-ferromagnetic-paramagnetic transitions induced by ball milling and subsequent annealing could be related to the changes in volume, and not only to nearest neighbors effects as is commonly assumed. Moreover, these alloys have been found to become spin glass at low temperatures, independently of their structural state (ordered or disordered).

  20. Radiation-stimulated diffusion in Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Kiv, A.; Fuks, D.; Munitz, A.; Zenou, V.; Moiseenko, N.

    A di-vacancy low-temperature diffusion is proposed to explain diffusion-controlled processes in Al-Si alloys responsible for neutron-induced silicon precipitation. Ab initio calculations of potential barriers for Si atom hopping in aluminium lattice showed that in the case of di-vacancy diffusion, they are small compared with that of mono-vacancy diffusion. The low temperature diffusivity of mono-vacancies is too small to account for the measured Si diffusivities in aluminium. The dependencies of radiation-stimulated diffusion on the neutron flux and on the temperature are obtained and can be used for the experimental verification of the developed model.

  1. Lattice dynamics of Ni-Mn-Al Heusler alloys

    SciTech Connect

    Moya, Xavier; Manosa, Lluis; Planes, A.; Krenke, T.; Acet, Mehmet; Wassermann, E. F.; Morin, M.; Garlea, Vasile O; Lograsso, Tom; Zarestky, Jerel L.

    2008-01-01

    We have studied the lattice dynamics of a Ni54Mn23Al23 (at.%) Heusler single-crystalline alloy by means of neutron scattering and ultrasonic techniques. Results show the existence of a number of precursor phenomena. We have found an anomaly (dip) in the low TA2 phonon branch at the wave number 0.33 (in reciprocal lattice units) that becomes more pronounced (phonon softening) with decreasing temperature. We have also observed softening of the associated shear elastic constant (C ) with decreasing temperature. Ultrasonic measurements under applied magnetic field, both isothermally and varying the temperature show that the values of elastic constants depend on magnetic order thus evidencing magnetoelastic coupling.

  2. Superconducting property of Zr-Co and Zr-Co-Al alloys fabricated by rapid solidification

    NASA Astrophysics Data System (ADS)

    Okai, D.; Nagai, R.; Motoyama, G.; Fukami, T.; Yamasaki, T.; Yokoyama, Y.; Kimura, H. M.; Inoue, A.

    2010-11-01

    The superconducting property of Zr(1-x)Cox (x = 10-50 at.%) alloys and a Zr55Co30Al15 bulk metallic glass fabricated using techniques of rapid solidification was investigated. The Zr55Co30Al15 alloy crystallized by heat treatment in a vacuum atmosphere exhibited superconductivity of Tc,on = 2.4 K. This was attributable to the superconducting property of a crystalline Zr-Co alloy precipitated in the Zr55Co30Al15 alloy. The Tc,on of the crystalline Zr(1-x)Cox alloy was sensitive to the Co content. The increase of Co content for the Zr(1-x)Cox alloy led to the decrease of Tc,on. The Zr(1-x)Cox alloy exhibited superconductivity of a maximum Tc,on = 3.9 K for the Zr80Co20 alloy with superconducting nanocrystal particles embedded in the amorphous matrix.

  3. Kinetics and Properties of Micro Arc Oxidation Coatings Deposited on Commercial Al Alloys

    NASA Astrophysics Data System (ADS)

    Krishna, L. Rama; Purnima, A. Sudha; Wasekar, Nitin P.; Sundararajan, G.

    2007-02-01

    The micro arc oxidation (MAO) technique is being increasingly recognized as a novel and ecofriendly means of depositing dense ceramic oxide coatings on Al and its alloys. In the present study, the deposition kinetics, surface roughness, morphology, phase distribution and the microhardness of the MAO coatings deposited on ten different commercially available Al substrates having widely differing chemical composition has been investigated. Further, the tribological properties of the coatings obtained on different Al alloys in comparison with the bare substrates have also been evaluated using dry sand abrasion, solid-particle erosion and pin-on-disc dry sliding wear tests. The results clearly demonstrate that the alloying elements added to the Al substrate substantially influence the MAO coating deposition kinetics and coating properties. In the case of Al-Si alloys, the coating deposition kinetics is non-linear and the Al6Si2O13 (mullite) is observed to form. With increasing Si content, the corresponding mullite phase also increases. Increasing mullite content in the coating adversely affects the tribological performance. Excepting Al-Si alloys, all other alloys investigated including commercial purity Al exhibit linear coating deposition kinetics. Of all the alloys investigated, Al-Li alloy exhibits the highest coating deposition rate and the 6061 T6 Al alloy exhibits the best coating properties.

  4. Nitrogen Plasma Ion Implantation of Al and Ti alloys in the High Voltage Glow Discharge Mode

    NASA Astrophysics Data System (ADS)

    Oliveira, R. M.; Ueda, M.; Rossi, J. O.; Reuther, H.; Lepienski, C. M.; Beloto, A. F.

    2006-11-01

    Enhanced surface properties can be attained for aluminum and its alloys (mechanical and tribological) and Ti6Al4V (mainly tribological) by Plasma Immersion Ion Implantation (PIII) technique. The main problem here, more severe for Al case, is the rapid oxygen contamination even in low O partial pressure. High energy nitrogen ions during PIII are demanded for this situation, in order to enable the ions to pass through the formed oxide layer. We have developed a PIII system that can operate at energies in excess of 50keV, using a Stacked Blumlein (SB) pulser which can nominally provide up to 100 kV pulses. Initially, we are using this system in the High Voltage Glow Discharge (HVGD) mode, to implant nitrogen ions into Al5052 alloy with energies in the range of 30 to 50keV, with 1.5μs duration pulses at a repetition rate of 100Hz. AES, pin-on-disc, nanoindentation measurements are under way but x-ray diffraction results already indicated abundant formation of AlN in the surface for Al5052 treated with this HVGD mode. Our major aim in this PIII experiment is to achieve this difficult to produce stable and highly reliable AlN rich surface layer with high hardness, high corrosion resistance and very low wear rate.

  5. Nitrogen Plasma Ion Implantation of Al and Ti alloys in the High Voltage Glow Discharge Mode

    SciTech Connect

    Oliveira, R. M.; Ueda, M.; Rossi, J. O.; Reuther, H.; Lepienski, C. M.; Beloto, A. F.

    2006-11-13

    Enhanced surface properties can be attained for aluminum and its alloys (mechanical and tribological) and Ti6Al4V (mainly tribological) by Plasma Immersion Ion Implantation (PIII) technique. The main problem here, more severe for Al case, is the rapid oxygen contamination even in low O partial pressure. High energy nitrogen ions during PIII are demanded for this situation, in order to enable the ions to pass through the formed oxide layer. We have developed a PIII system that can operate at energies in excess of 50keV, using a Stacked Blumlein (SB) pulser which can nominally provide up to 100 kV pulses. Initially, we are using this system in the High Voltage Glow Discharge (HVGD) mode, to implant nitrogen ions into Al5052 alloy with energies in the range of 30 to 50keV, with 1.5{mu}s duration pulses at a repetition rate of 100Hz. AES, pin-on-disc, nanoindentation measurements are under way but x-ray diffraction results already indicated abundant formation of AlN in the surface for Al5052 treated with this HVGD mode. Our major aim in this PIII experiment is to achieve this difficult to produce stable and highly reliable AlN rich surface layer with high hardness, high corrosion resistance and very low wear rate.

  6. Effects of strain variations on aging response and corrosion properties of third generation Al-Li alloys

    NASA Astrophysics Data System (ADS)

    Wright, Ellen E.

    Due to their high specific strength (strength/density) and specific stiffness (elastic modulus/density), Al-Li alloys are attractive alloys for structural aircraft applications. To produce contoured aircraft components from Al-Li wrought products, stretch forming prior to aging is a common manufacturing technique. The effects of different amounts of tensile straining (0-9%) on the mechanical, microstructural, and corrosion properties of two third generation Al-Li alloys (2099 and 2196) were investigated. In addition to typical characterization techniques, electron backscatter diffraction (EBSD), 2D micro-digital image correlation (DIC), and scanning Kelvin probe force microscopy (SKPFM) were used to examine site-specific effects of orientation, micro-strain evolution during straining, and surface potential on corrosion, respectively. Tapping mode atomic force microscopy (AFM) was also performed to study galvanic corrosion in artificial seawater (3.5% NaCl) as it occurred in-situ. There was evidence of intergranular corrosion for 0% strain conditions, but the dominant form of corrosion was localized pitting for all specimens except Alloy 2196 strained 0%. Pitting initiated at grain boundaries and triple points. In many cases, pitting extended into particular grains and was elongated in the extrusion direction. Regions of high micro-strain preferentially corroded, and large, recrystallized grains in mostly unrecrystallized microstructures were detrimental to corrosion properties. Recommendations for improved thermomechanical processing and/or alloying to promote corrosion resistance of 2XXX series Al-Li alloys were investigated.

  7. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    NASA Astrophysics Data System (ADS)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  8. Investigation on compressive behavior of Cu-35Ni-15Al alloy at high temperatures

    NASA Astrophysics Data System (ADS)

    Li, Cong; Chen, Jian; Li, Wei; Hu, Yongle; Ren, Yanjie; Qiu, Wei; He, Jianjun; Chen, Jianlin

    2014-09-01

    Microstructures and mechanical properties of Cu-35Ni-15Al alloy in cast and porous states were studied by scanning electron microscopy and compression tests. The influence of porosity, deformation temperature and loading rate on mechanical properties of the two kinds of alloys was investigated. The results show that the as cast alloy and porous alloys have almost the same phase constitution: Cu rich phase, Ni rich phase and K intermetallics. The yield strength of porous alloys increases continuously with decreasing porosity, the relationship between porosity and yield stress follows Gibson-Ashby equation. With decreasing deformation temperature, the yield strength of as cast alloy and porous alloy increase. With the increase of loading rate, the yield strength of these alloys shows an increasing trend. After compression, the microstructure of as cast alloy is more uniform, and porous alloys are more prone to have localized deformations.

  9. Growth, interfacial alloying, and oxidation of ultra-thin Al films on Ru(0001)

    NASA Astrophysics Data System (ADS)

    Wu, Yutong; Tao, Hui-Shu; Garfunkel, Eric; Madey, Theodore E.; Shinn, Neal D.

    1995-08-01

    The growth and oxidation of ultra-thin aluminum films on Ru(0001) have been studied by low energy ion scattering (LEIS) and X-ray photoelectron spectroscopy (XPS) using both Mg K α and synchrotron soft X-ray radiation. For Al films of average thickness ˜ 15 Å deposited at 300 K, LEIS demonstrates that the Ru substrate is completely covered. Upon annealing to ˜ 1000 K LEIS shows the reappearance of Ru at the surface. At the same time, the metallic Al 2p peak shifts to lower binding energy and a low binding energy shoulder appears on the Ru 3d peak, suggesting {Al}/{Ru} interfacial alloying. Annealing Al films to ˜ 1000 K in 1 × 10 -4 Torr oxygen produces an oxidized surface layer that completely covers the Ru substrate; the resultant aluminum oxide films are stoichiometric.

  10. Electron-ion plasma modification of Al-based alloys

    SciTech Connect

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta Krysina, Olga Teresov, Anton; Ivanova, Olga Ikonnikova, Irina

    2016-01-15

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN–AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film–substrate system were estimated by numerical simulation in a wide range of electron energy densities (5–30 J/cm{sup 2}) and pulse durations (50–200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young’s modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu–Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN–AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ∼14 GPa.

  11. Deformation-driven catalysis of nanocrystallization in amorphous Al alloys

    PubMed Central

    Perepezko, John H; Rösner, Harald; Wilde, Gerhard

    2016-01-01

    Summary Nanocrystals develop in amorphous alloys usually during annealing treatments with growth- or nucleation-controlled mechanisms. An alternative processing route is intense deformation and nanocrystals have been shown to develop in shear bands during the deformation process. Some controversy surrounded the idea of adiabatic heating in shear bands during their genesis, but specific experiments have revealed that the formation of nanocrystals in shear bands has to be related to localized deformation rather than thermal effects. A much less debated issue has been the spatial distribution of deformation in the amorphous alloys during intense deformation. The current work examines the hypothesis that intense deformation affects the regions outside shear bands and even promotes nanocrystal formation in those regions upon annealing. Melt-spun amorphous Al88Y7Fe5 alloy was intensely cold rolled. Microcalorimeter measurements at 60 °C indicated a slight but observable growth of nanocrystals in shear bands over the annealing time of 10 days. When the cold-rolled samples were annealed at 210 °C for one hour, transmission electron images did not show any nanocrystals for as-spun ribbons, but nanocrystals developed outside shear bands for the cold rolled samples. X-ray analysis indicated an increase in intensity of the Al peaks following the 210 °C annealing while the as-spun sample remained “X-ray amorphous”. These experimental observations strongly suggest that cold rolling affects regions (i.e., spatial heterogeneities) outside shear bands and stimulates the formation of nanocrystals during annealing treatments at temperatures well below the crystallization temperature of undeformed ribbons. PMID:27826517

  12. Deformation-driven catalysis of nanocrystallization in amorphous Al alloys.

    PubMed

    Hebert, Rainer J; Perepezko, John H; Rösner, Harald; Wilde, Gerhard

    2016-01-01

    Nanocrystals develop in amorphous alloys usually during annealing treatments with growth- or nucleation-controlled mechanisms. An alternative processing route is intense deformation and nanocrystals have been shown to develop in shear bands during the deformation process. Some controversy surrounded the idea of adiabatic heating in shear bands during their genesis, but specific experiments have revealed that the formation of nanocrystals in shear bands has to be related to localized deformation rather than thermal effects. A much less debated issue has been the spatial distribution of deformation in the amorphous alloys during intense deformation. The current work examines the hypothesis that intense deformation affects the regions outside shear bands and even promotes nanocrystal formation in those regions upon annealing. Melt-spun amorphous Al88Y7Fe5 alloy was intensely cold rolled. Microcalorimeter measurements at 60 °C indicated a slight but observable growth of nanocrystals in shear bands over the annealing time of 10 days. When the cold-rolled samples were annealed at 210 °C for one hour, transmission electron images did not show any nanocrystals for as-spun ribbons, but nanocrystals developed outside shear bands for the cold rolled samples. X-ray analysis indicated an increase in intensity of the Al peaks following the 210 °C annealing while the as-spun sample remained "X-ray amorphous". These experimental observations strongly suggest that cold rolling affects regions (i.e., spatial heterogeneities) outside shear bands and stimulates the formation of nanocrystals during annealing treatments at temperatures well below the crystallization temperature of undeformed ribbons.

  13. Laser micro-processing of amorphous and partially crystalline Cu45Zr48Al7 alloy

    NASA Astrophysics Data System (ADS)

    Aqida, S. N.; Brabazon, D.; Naher, S.; Kovacs, Z.; Browne, D. J.

    2010-11-01

    This paper presents a microstructural study of laser micro-processed high-purity Cu45Zr48Al7 alloys prepared by arc melting and Cu-mould casting. Microprocessing of the Cu45Zr48Al7 alloy was performed using a Rofin DC-015 diffusion-cooled CO2 slab laser system with 10.6-μm wavelength. The laser was defocused to a spot size of 0.2 mm on the sample surface. The laser parameters were set to give 300- and 350-W peak power, 30% duty cycle and a 3000-Hz laser pulse repetition frequency (PRF). About 100-micrometer-wide channels were scribed on the surfaces of disk-shaped amorphous and partially crystalline samples at traverse speeds of 500 and 5000 mm/min. These channels were analysed using scanning electron microscopy (SEM) and 2D stylus profilometry. The metallographic study and profile of these processed regions are discussed in terms of the applied laser processing parameters. The SEM micrographs showed that striation marks developed at the edge and inside these regions as a result of the laser processing. The results from this work showed that microscale features can be produced on the surface of amorphous Cu-Zr-Al alloys by CO2 laser processing.

  14. Drilling of intermetallic alloys gamma TiAl

    SciTech Connect

    Beranoagirre, A.; Olvera, D.; Lopez de Lacalle, L. N.; Urbicain, G.

    2011-01-17

    Due to their high strength/weight ratio and resistance to corrosion and wear, superalloys such as gamma TiAl or Inconel 718 appear as the best choice for the high mechanical/thermal demands in the vicinity of the combustion chamber of aircraft engines. There are assembled parts such as cases, disks or blisks; in the manufacturing of these components the last drilling operation could jeopardize the full work integrity adding new costs to the just very expensive parts. Therefore drilling is a high-added value step in the complete sequence. The present work is framed within the study of hole making in advanced materials used for lightweight applications in aerospace sector. Within this context, the paper presents the results from milling tests on three types of gamma TiAl alloys (extruded MoCuSi, ingot MoCuSi and TNB) to define an optimal set of cutting parameters, which will contribute to open the increase in use of these special alloys. Drilling tools made of integral hard metal were used, applying different feeds and cutting speeds. The influence of cutting speed and feed is discussed.

  15. Microstructure development in Al-Cu-Ag-Mg quaternary alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Bin; Froyen, L.

    2012-01-01

    The solidification behaviour of multi-component and multi-phase systems has been largely investigated in binary and ternary alloys. In the present study, a quaternary model system is proposed based on the well known Al-Cu-Ag and Al-Cu-Mg ternary eutectic alloys. The quaternary eutectic composition and temperature were determined by EDS (Energy Dispersive Spectrometry) and DSC (Differential Scanning Calorimetry) analysis, respectively. The microstructure was then characterised by SEM (Scanning Electron Microscope). In the DSC experiments, two types of quaternary eutectics were determined according to their phase composition. For each type of eutectic, various microstructures were observed, which result in different eutectic compositions. Only one of the determined eutectic compositions was further studied by the controlled growth technique in a vertical Bridgeman type furnace. In the initial part of the directionally solidified sample, competing growth between two-phase dendrites and three-phase eutectics was obtained, which was later transformed to competing growth between three-phase and four-phase eutectics. Moreover, silver enrichment was measured at the solidification front, which is possibly caused by Ag sedimentation due to gravity and Ag rejection from dendritic and three-phase eutectic growth, and its accumulation at the solidification front.

  16. Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, B.K.

    1999-07-01

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

  17. The shock Hugoniot of the intermetallic alloy Ti-46.5Al-2Nb-2Cr

    SciTech Connect

    Millett, Jeremy; Gray, George T. Rusty III; Bourne, Neil

    2000-09-15

    Plate impact experiments were conducted on a {gamma}-titanium aluminide (TiAl) based ordered intermetallic alloy. Stress measurements were recorded using manganin stress gauges supported on the back of TiAl targets using polymethylmethacrylate windows. The Hugoniot in stress-particle velocity space for this TiAl alloy was deduced using impedance matching techniques. The results in this study are compared to the known Hugoniot data of the common alpha-beta engineering Ti-based alloy Ti-6Al-4V. The results of the current study on the intermetallic alloy TiAl support that TiAl possesses a significantly higher stress for a given particle velocity than the two-phase Ti-6Al-4V alloy. (c) 2000 American Institute of Physics.

  18. Preliminary study of the characteristics of a high Mg containing Al-Mg-Si alloy

    NASA Astrophysics Data System (ADS)

    Yan, F.; McKay, B. J.; Fan, Z.; Chen, M. F.

    2012-01-01

    An Al-20Mg-4Si high Mg containing alloy has been produced and its characteristics investigated. The as-cast alloy revealed primary Mg2Si particles evenly distributed throughout an α-Al matrix with a β-Al3Mg2 fully divorced eutectic phase observed in interdendritic regions. The Mg2Si particles displayed octahedral, truncated octahedral, and hopper morphologies. Additions of Sb, Ti and Zr had a refining influence reducing the size of the Mg2Si from 52 ± 4 μm to 25 ± 0.1 μm, 35 ± 1 μm and 34 ± 1 μm respectively. HPDC tensile test samples could be produced with a 0.6 wt.% Mn addition which prevented die soldering. Solution heating for 1 hr was found to dissolve the majority of the Al3Mg2 eutectic phase with no evidence of any effect on the primary Mg2Si. Preliminary results indicate that the heat treatment has a beneficial effect on the elongation and the UTS.

  19. Thermodynamics-Based Computational Design of Al-Mg-Sc-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Haidemenopoulos, G. N.; Katsamas, A. I.; Kamoutsi, H.

    2010-04-01

    Alloying additions of Sc and Zr raise the yield strength of Al-Mg alloys significantly. We have studied the effects of Sc and Zr on the grain refinement and recrystallization resistance of Al-Mg alloys with the aid of computational alloy thermodynamics. The grain refinement potential has been assessed by Scheil-Gulliver simulations of solidification paths, while the recrystallization resistance (Zener drag) has been assessed by calculation of the precipitation driving forces of the Al3Sc and Al3Zr intermetallics. Microstructural performance indices have been derived, used to rank several alloy composition variants, and finally select the variant with the best combination of grain refinement and recrystallization resistance. The method can be used, with certain limitations, for a thermodynamics-based design of Al-Mg and other alloy compositions.

  20. Fabrication of biodegradable Zn-Al-Mg alloy: Mechanical properties, corrosion behavior, cytotoxicity and antibacterial activities.

    PubMed

    Bakhsheshi-Rad, H R; Hamzah, E; Low, H T; Kasiri-Asgarani, M; Farahany, S; Akbari, E; Cho, M H

    2017-04-01

    In this work, binary Zn-0.5Al and ternary Zn-0.5Al-xMg alloys with various Mg contents were investigated as biodegradable materials for implant applications. Compared with Zn-0.5Al (single phase), Zn-0.5Al-xMg alloys consisted of the α-Zn and Mg2(Zn, Al)11 with a fine lamellar structure. The results also revealed that ternary Zn-Al-Mg alloys presented higher micro-hardness value, tensile strength and corrosion resistance compared to the binary Zn-Al alloy. In addition, the tensile strength and corrosion resistance increased with increasing the Mg content in ternary alloys. The immersion tests also indicated that the corrosion rates in the following order Zn-0.5Al-0.5MgAl-0.3MgAl-0.1MgAl. The cytotoxicity tests exhibited that the Zn-0.5Al-0.5Mg alloy presents higher viability of MC3T3-E1 cell compared to the Zn-0.5Al alloy, which suggested good biocompatibility. The antibacterial activity result of both Zn-0.5Al and Zn-0.5Al-Mg alloys against Escherichia coli presented some antibacterial activity, while the Zn-0.5Al-0.5Mg significantly prohibited the growth of Escherichia coli. Thus, Zn-0.5Al-0.5Mg alloy with appropriate mechanical properties, low corrosion rate, good biocompatibility and antibacterial activities was believed to be a good candidate as a biodegradable implant material.

  1. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and Alloy 2219. Final report, Aug 89-Mar 90

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1991-10-01

    Tensile and plane-strain fracture toughness properties were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049 and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10% stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher in the in-plane orientations (about 50%) than WL049-T851 at low temperatures; the higher in-plane toughness is attributed to the presence of less constituent particles and the tendency to crack out-of-plane or delaminate at low temperatures. This delamination tends to divide the moving crack, thus separating it into smaller regions where plan stress (rather than plane strain) conditions are conducive to increased toughness. Thus, a dichotomy: reduced toughness in the through-thickness or out-of-plane orientations leads to increased toughness in the in-plane orientations. In service, a leak in the tank is considered failure, and a leak will be caused by a crack in the panels of the tankage growing through the panel thickness. To measure the resistance to crack growth under these conditions, surface-flawed panel tests are recommended.

  2. The Behaviour of Bifilm Defects in Cast Al-7Si-Mg Alloy

    PubMed Central

    2016-01-01

    Double oxide films (bifilms) are significant defects in the casting of light alloys, and have been shown to decrease tensile and fatigue properties, and also to increase their scatter, making casting properties unreproducible and unreliable. A bifilm consists of doubled-over oxide films containing a gas-filled crevice and is formed due to surface turbulence of the liquid metal during handling and/or pouring. Previous studies has shown that the nature of oxide film defects may change with time, as the atmosphere inside the bifilm could be consumed by reaction with the surrounding melt, which may enhance the mechanical properties of Al alloy castings. As a proxy for a bifilm, an air bubble was trapped within an Al-7wt.%Si-0.3wt.%Mg (2L99) alloy melt, subjected to stirring. The effect of different parameters such as the holding time, stirring velocity and melt temperature on the change in gas composition of the bubble was investigated, using a design of experiments (DoE) approach. Also, the solid species inside the bubbles solidified in the melt were examined using SEM. The results suggested that both oxygen and nitrogen inside the bifilm would be consumed by reaction with the surrounding melt producing MgAl2O4 and AlN, respectively. Also, hydrogen was suggested to consistently diffuse into the defect. The reaction rates and the rate of H diffusion were shown to increase upon increasing the holding time and temperature, and stirring velocity. Such significant effect of the process parameters studied on the gaseous content of the bubble suggesting that a careful control of such parameters might lead to the deactivation of bifilm defects, or at least elimination of their deteriorous effect in light alloy castings. PMID:27529350

  3. Phase Composition and Microstructure of Ti-Nb Alloy Produced by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Sharkeev, Yu P.; Eroshenko, A. Yu; Kovalevskaya, Zh G.; Saprykin, A. A.; Ibragimov, E. A.; Glukhov, I. A.; Chimich, M. A.; Uvarkin, P. V.; Babakova, E. V.

    2016-07-01

    The phase composition and microstructure of Ti-Nb alloy produced from composite titanium and niobium powder by selective laser melting (SLM) was studied. Produced monolayered Ti-Nb alloy enhanced the formation of fine-grained and medium-grained zones with homogeneous element composition of 36-38% Nb mass interval. Alloy phase composition responded to β-alloy substrate phase (grain size was 5-7 pm) and non-equilibrium martensite α"- phase (grain size was 0.1-0.7 µm). α"-phase grains were found along β-phase grain boundaries and inside grains, including decreased niobium content. Alloy microhardness varied within 4200-5500 MPa.

  4. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  5. Predicting the oxidative lifetime of beta NiAl-Zr alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Vinarcik, E. J.

    1991-01-01

    Nickel aluminides containing 40 to 50 at. pct Al and 0.1 at. pct Zr were studied following cyclic oxidation at 1400 C. The selective oxidation of Al resulted in the formation of protective Al2O3 scales on each alloy composition. However, repeated cycling eventually resulted in the gradual formation of less-protective NiAl2O4, first appearing on the 40Al alloys followed at longer times on the 45Al alloys. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime (Ni3Al) which formed as a result of the loss of Al from the sample. A diffusion model, based on finite-difference techniques, was developed to predict the protective life of beta Ni-Al alloys. This model predicts Ni and Al concentration profiles after various oxidation exposures. The model can predict the oxidative lifetime due to Al depletion when the Al concentration decreases to a critical concentration. Measured Al concentration profiles on two alloys after various oxidation exposures are compared to those predicted by the diffusion model. The time to the appearance of the NiAl2O4 and that predicted by the diffusion model are compared and discussed.

  6. Development of high-emittance scales on thoriated nickel-chromium-aluminum-base alloys. [produced by high temperature oxidation

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, I. G.; Wilcox, B. A.

    1973-01-01

    The surface regions of a DSNiCrAl alloy have been doped, by a pack diffusion process, with small amounts of Mn, Fe, or Co, and the effect of these dopants on the total normal emissivity of the scales produced by subsequent high temperature oxidation has been measured. While all three elements lead to a modest increase in emissivity, (up to 23% greater than the undoped alloy) only the change caused by manganese is thermally stable. However, this increased emissivity is within 85 percent of that of TDNiCr oxidized to form a chromia scale. The maganese-doped alloy is some 50 percent weaker than undoped DSNiCrAl after the doping treatment, and approximately 30 percent weaker after oxidation.

  7. Processing and Characterization of Mechanically Alloyed NiAl-Based Alloys

    DTIC Science & Technology

    1994-07-20

    50.1 49.9 - - - 0.007 * 5 00 0E 4 CD C o E * 0 0 L 00000i,_ 0 • 4- -. 0 * CCL 6.2 6- Three types of alloys were produced, NiAI with a brittle, Heusler ...16): -e - h where 7’ is the Orowan stress, h is particle height (usually, particle radius), and X is half the mean interparticle spacing. By

  8. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  9. Effect of cooling rate on solidification of Al-Ni alloys

    NASA Astrophysics Data System (ADS)

    Ilbagi, A.; Delshad Khatibi, P.; Henein, H.; Lengsdorf, R.; Herlach, D. M.

    2011-12-01

    Particles of Al-Ni alloys with different compositions (Al-50 wt-% Ni and Al-36 wt-% Ni) were produced using a drop tube-impulse system, known as Impulse Atomization. The microstructure of these rapidly solidified particles was compared with those solidified in a DSC at low cooling rates (0.083 and 0.33 K/sec). Also, the microstructure of the sample solidified in microgravity on-board of the TEXUS 44 sounding rocket was analyzed. Neutron diffraction was used to investigate the phases formed during different solidification processes. From SEM micrographs and neutron diffraction it was found that the inner parts of the TEXUS sample and the sample that was cooled at 0.083 K/sec contain almost no eutectic structure. The outer rim of the TEXUS sample showed the highest amount of Al3Ni and lowest amount of Al3Ni2 Increasing the cooling rate from 0.083 to 0.33 K/sec increased the Al3Ni/Al3Ni2 ratio. Opposite trend was observed in the impulse-atomized particles, where increasing the cooling rate decreased the Al3Ni/Al3Ni2 ratio.

  10. Resistance to Fracture, Fatigue and Stress-Corrosion of Al-Cu-Li-Zr Alloys

    DTIC Science & Technology

    2007-11-02

    Zr alloyý, 4 Heat treatment and hot rolling schedules fur 66 the Al-Cu-Li-Zr alloys 5 Laue transmission analysis of Al-Cu-Li-Zr alloys 67 6 X-ray...ratio, there appears to be an increase in amount of matrix 6 ’ as well as grain boundary precipitates ( 6 , T-phase) (? 4 ). As a result, there is a...containing 6 ’ precipitates that enhance slip planarity and certain titanium alloys (e.g. alloys with acicular astructure), will be expected to have a

  11. An Introduction to the BFS Method and Its Use to Model Binary NiAl Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, J.; Amador, C.

    1998-01-01

    We introduce the Bozzolo-Ferrante-Smith (BFS) method for alloys as a computationally efficient tool for aiding in the process of alloy design. An intuitive description of the BFS method is provided, followed by a formal discussion of its implementation. The method is applied to the study of the defect structure of NiAl binary alloys. The groundwork is laid for a detailed progression to higher order NiAl-based alloys linking theoretical calculations and computer simulations based on the BFS method and experimental work validating each step of the alloy design process.

  12. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  13. Processing, properties, and applications of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Liu, C.T.

    1997-06-01

    The Ni{sub 3}Al-based alloys represent a quantum jump in advanced alloys for structural applications at elevated temperatures. These alloys offer benefits of oxidation, carburization, and chlorination resistance, and significantly higher strength than many commercially used alloys. The commercial applications of the Ni{sub 3}Al-based alloys have begun to occur because of their comprehensive development This paper is to provide a review of. (1) alloy development, (2) melting, casting, and processing of alloys, (3) property data, (4) welding process and weldment properties, and (5) case histories of current applications. It is concluded that the cast alloy IC-221M is on its way to commercialization. 22 refs., 8 figs., 2 tabs.

  14. Study of Heterogeneous Nucleation of Eutectic Si in High-Purity Al-Si Alloys with Sr Addition

    NASA Astrophysics Data System (ADS)

    Zarif, Muhammad; McKay, Brian; Schumacher, Peter

    2011-06-01

    Al-5 wt pct Si master-alloys with controlled Sr and/or P addition/s were produced using super purity Al 99.99 wt pct and Si 99.999 wt pct materials in an arc melter. The master-alloy was melt-spun resulting in the production of thin ribbons. The Al matrix of the ribbons contained entrained Al-Si eutectic droplets that were subsequently investigated. Differential scanning calorimetry, thermodynamic calculations, and transmission electron microscopy techniques were employed to examine the effect of the Sr and P additions on eutectic undercoolings and nucleation phenomenon. Results indicate that, unlike P, Sr does not promote nucleation. Increasing Sr additions depressed the eutectic nucleation temperature. This may be a result of the formation of a Sr phase that could consume or detrimentally affect potent AlP nucleation sites.

  15. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    SciTech Connect

    Tang, Fei

    2004-01-01

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  16. Constitutive Behavior and Modeling of Al-Cu Alloy Systems

    DTIC Science & Technology

    2013-05-01

    annealing to refine the grain structure. All alloys were melted from high purity components by induction heating, and casted into a steel mold. Alloys...summary of the tested alloys with their individual strengthening mechanisms and their processing procedure...containing Mg element were melted in an argon atmosphere to minimize oxidation . Precipitation hardenable alloys additionally aged at a low

  17. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  18. Effect of scandium on the microstructure and ageing behaviour of cast Al-6Mg alloy

    SciTech Connect

    Kaiser, M.S.; Datta, S.; Roychowdhury, A. Banerjee, M.K.

    2008-11-15

    Microstructural modification and grain refinement due to addition of scandium in Al-6Mg alloy has been studied. Transmission electron microscopy is used to understand the microstructure and precipitation behaviour in Al-6Mg alloy doped with scandium. It is seen from the microstructure that the dendrites of the cast Al-6Mg alloy have been refined significantly due to addition of scandium. Increasing amount of scandium leads to a greater dendrite refinement. The age hardening effect in scandium added Al-6Mg alloys has been studied by subjecting the alloys containing varying amount of scandium ranging from 0.2 wt.% to 0.6 wt.% to isochronal and isothermal ageing at various temperatures for different times. It is observed that significant hardening takes place in the aged alloys due to the precipitation of scandium aluminides.

  19. Development of interatomic potentials appropriate for simulation of devitrification of Al90Sm10 alloy

    SciTech Connect

    Mendelev, M. I.; Zhang, F.; Ye, Z.; Sun, Y.; Nguyen, M. C.; Wilson, S. R.; Wang, C. Z.; Ho, K. M.

    2015-04-23

    In this study, a semi-empirical potential for the Al90Sm10 alloy is presented. The potential provides satisfactory reproduction of pure Al properties, the formation energies of a set of Al–Sm crystal phases with Sm content about 10%, and the structure of the liquid Al90Sm10 alloy. During molecular dynamics simulation in which the liquid alloy is cooled at a rate of 1010 K/s, the developed potential produces a glass structure with lower ab initio energy than that produced by ab initio molecular dynamics (AIMD) itself using a typical AIMD cooling rate of 8 ∙1013 K/s. Based on these facts the developed potential should be suitable for simulations of phase transformations in the Al90Sm10 alloy.

  20. A sulfur segregation study of PWA 1480, NiCrAl, and NiAl alloys

    NASA Technical Reports Server (NTRS)

    Jayne, D. T.; Smialek, J. L.

    1993-01-01

    Some nickel based superalloys show reduced oxidation resistance from the lack of an adherent oxide layer during high temperature cyclic oxidation. The segregation of sulfur to the oxide-metal interface is believed to effect oxide adhesion, since low sulfur alloys exhibit enhanced adhesion. X ray Photoelectron Spectroscopy (XPS) was combined with an in situ sample heater to measure sulfur segregation in NiCrAl, PWA 1480, and NiAl alloys. The polished samples with a 1.5 to 2.5 nm (native) oxide were heated from 650 to 1100 C with hold times up to 6 hr. The sulfur concentration was plotted as a function of temperature versus time at temperature. One NiCrAl sulfur study was performed on the same casting used by Browning to establish a base line between previous Auger Electron Spectroscopy (AES) results and the XPS results of this study. Sulfur surface segregation was similar for PWA 1480 and NiCrAl and reached a maximum of 30 at% at 800 to 850 C. Above 900 C the sulfur surface concentration decreased to about 3 at% at 1100 C. These results are contrasted to the minimal segregation observed for low sulfur hydrogen annealed materials which exhibit improved scale adhesion.

  1. Erosion of a TiAl intermetallic alloy under conditions simulating plasma disruptions

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Yakushin, V. L.; Polsky, V. I.; Dzhumaev, P. S.; Fedotov, V. T.; Sevryukov, O. N.; Golikov, M. Yu.; Zolotarev, M. V.

    2009-04-01

    Radiation erosion and thermal stability of TiAl-based intermetallic alloys produced by vacuum-arc melting, compacting of microcrystal powders with binder and impregnantion by melt, and their brazed joints with bronze have been investigated under irradiation by high-temperature pulsed hydrogen plasma flows (the flow energy density Q = 0.2-0.9 MJ/m 2, the pulse duration 15 μs, the number of pulses 1-21) which simulate the expected plasma disruptions in a fusion reactor. It has been found that the erosion coefficients and thermal stability of alloys are determined by the way of their fabrication, and compacted intermetallides have a higher thermal stability in comparison with the cast ones. The brazed joints of the intermetallic compound with bronze under irradiation by pulsed hydrogen plasma up to the energy density Q = 0.75 MJ/m 2 have a high thermal stability and formation of cracks was not observed.

  2. Experimental study on directional solidification of Al-Si alloys under the influence of electric currents

    NASA Astrophysics Data System (ADS)

    Räbiger, D.; Zhang, Y.; Galindo, V.; Franke, S.; Willers, B.; Eckert, S.

    2016-07-01

    The application of electric currents during solidification can cause grain refinement in metallic alloys. However, the knowledge about the mechanisms underlying the decrease in grain size remains fragmentary. This study considers the solidification of Al-Si alloys under the influence of electric currents for the configuration of two parallel electrodes at the free surface. Solidification experiments were performed under the influence of both direct currents (DC) and rectangular electric current pulses (ECP). The interaction between the applied current and its own induced magnetic field causes a Lorentz force which produces an electro-vortex flow. Numerical simulations were conducted to calculate the Lorentz force, the Joule heating and the induced melt flow. The numerical predictions were confirmed by isothermal flow measurements in eutectic GaInSn. The results demonstrate that the grain refining effect observed in our experiments can be ascribed solely to the forced melt flow driven by the Lorentz force.

  3. Thermal Exposure Effects on Properties of Al-Li Alloy Plate Products

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Wells, Douglas; Wagner, John; Babel, Henry

    2003-01-01

    The objective of this viewgraph representation is to evaluate the effects of thermal exposure on the mechanical properties of both production mature and developmental Al-Li alloys. The researchers find for these alloys, the data clearly shows that there is no deficit in mechanical properties at lower exposure temperatures in some cases, and a signficant deficit in mechanical properties at higher exposure temperatures in all cases. Topics considered include: Al-Li alloys composition, key characteristics of Al-Li alloys and thermal exposure matrix.

  4. The shape memory capability and life of Cu-Al-Be-X alloys

    SciTech Connect

    Dong, Y.Y.; Dar, K.Z. ); Wang, T.M. ); Zin, S.J. )

    1994-09-01

    The shape memory capacity and the shape memory life of three alloys of the Cu-11.6Al-0.4Be-X type have been investigated using the strain angle restoration method and compared with the alloy Cu-25Zn-4Al. The alloys were subjected to various normalizing and normalizing plus aging treatments, and all were found to possess excellent shape memory properties. The alloy Cu-11.6Al-0.4Be-0.2Cr demonstrated the best shape memory capacity and life.

  5. Mg-Ca Alloys Produced by Reduction of CaO: Understanding of ECO-Mg Alloy Production

    NASA Astrophysics Data System (ADS)

    Jung, In-Ho; Lee, Jin Kyu; Kim, Shae K.

    2017-04-01

    There have been long debates about the environment conscious (ECO) Mg technology which utilizes CaO to produce Ca-containing Mg alloys. Two key process technologies of the ECO-Mg process are the chemical reduction of CaO by liquid Mg and the maintenance of melt cleanliness during the alloying of Ca. Thermodynamic calculations using FactSage software were performed to explain these two key issues. In addition, an experimental study was performed to compare the melt cleanliness of the Ca-containing Mg alloys produced by the conventional route with metallic Ca and the ECO-Mg route with CaO.

  6. Mg-Ca Alloys Produced by Reduction of CaO: Understanding of ECO-Mg Alloy Production

    NASA Astrophysics Data System (ADS)

    Jung, In-Ho; Lee, Jin Kyu; Kim, Shae K.

    2016-12-01

    There have been long debates about the environment conscious (ECO) Mg technology which utilizes CaO to produce Ca-containing Mg alloys. Two key process technologies of the ECO-Mg process are the chemical reduction of CaO by liquid Mg and the maintenance of melt cleanliness during the alloying of Ca. Thermodynamic calculations using FactSage software were performed to explain these two key issues. In addition, an experimental study was performed to compare the melt cleanliness of the Ca-containing Mg alloys produced by the conventional route with metallic Ca and the ECO-Mg route with CaO.

  7. Near-net shape processing of spherical high Nb-TiAl alloy powder by gelcasting

    NASA Astrophysics Data System (ADS)

    Shao, Hui-ping; Liu, Xiao-ting; Ji, Ye; Guo, Zhi-meng

    2013-11-01

    Spherical Ti-45Al-8.5Nb-(W,B,Y) alloy powder prepared by an argon plasma process was near-net shape by gelcasting. In the non-aqueous system, methaerylate-2-hydroxy ethyl, toluene, benzoyl peroxide, and N, N-dimethylaniline were used as the monomer, solvent, initiator, and catalyst, respectively. To improve sintering and forming behaviors, many additives were included in the suspension. The concentrated suspension with a solid loading of 70vol% was prepared. The high Nb-TiAl powder was analyzed by electron microscopy and X-ray diffraction. It was found that the green bodies had a smooth surface and homogeneous microstructure, exhibiting a bending strength as high as 50 MPa. After sintering at 1480°C for 2 h in vacuum, uniform complex-shaped high Nb-TiAl parts were successfully produced.

  8. JPRS Report, Science & Technology, Japan, Structure, Properties of Al Amorphous Alloys

    DTIC Science & Technology

    2007-11-02

    JPRS-JST-90-054 4 DECEMBER 1990 FOREIGN BROADCAST INFORMATION SERVICE JPRS Report-- Science & Technology Japan STRUCTURE , PROPERTIES OF AL...JPRS-JST-90-054 4 DECEMBER 1990 SCIENCE & TECHNOLOGY JAPAN STRUCTURE . PROPERTIES OF AL AMORPHOUS ALLOYS 906C7531 Tokyo AL KEI AMORUFASU GOKIN NO KOZO...TO TOKUSEI in Japanese 6 Feb 90 pp 1-40 [Papers presented at the Symposium for Structure and Properties of Al Amorphous Alloys, held 6 Feb 90 in

  9. Influence of homogenization and artificial aging heat treatments on corrosion behavior of Mg-Al alloys

    SciTech Connect

    Beldjoudi, T.; Fiaud, C.; Robbiola, L. . Lab. d'Etudes de la Corrosion)

    1993-09-01

    The influence of heat treatment on corrosion behavior of magnesium-aluminum (Mg-9Al) alloys was investigated by studying the electrochemical properties of Mg-9Al in the solution-treated (T4) and artificially aged (T6) conditions. The alloys' properties were compared to those of pure Mg, the intermetallic Mg[sub 17]Al[sub 12] phase, and different Mg-Al-based alloys (Mg-3Al, AZ91). The Mg-9Al alloy exhibited better corrosion resistance in the T6 condition than in the T4 condition because of the intermetallic Mg[sub 17]Al[sub 12] precipitates present n the T6 alloy. The mechanism responsible for this behavior was attributed to a more protective porous film on the T6 matrix alloy than on the T4 alloy. Addition of zinc did not modify these results. Localized corrosion testing showed the Mg-Al alloys were attacked preferentially in relation to magnesium silicide (Mg[sub 2]Si) precipitates which were characterized clearly using metallurgical examinations.

  10. Dissolution of particles in binary alloys: part II. experimental investigation on an Al-Si alloy

    NASA Astrophysics Data System (ADS)

    Tundal, Ulf H.; Ryum, Nils

    1992-02-01

    A detailed experimental study of the dissolution kinetics of Si particles in an Al-Si alloy has been carried out in order to test the validity of the two models presented in the accompanying article.[1] In these models, the dissolution kinetics are dependent on the particle size distribution of the alloy. An alloy with composition Co = 0.77 at. pct Si was heat-treated in order to obtain rather coarse spherical particles (1 to 10 μn). The size distribution of the particles was found to be close to the log-normal distribution. At high temperatures, when the solvus concentration was well above Co, the experimental values were very close to the values of the model which predicted the highest dissolution rates. At lower temperatures, when the solvus concentration was closer to C o, the experimental values lay in between the values predicted by the two models. The results clearly demonstrate that a size distribution of particles must be included in the model if an accurate prediction of the dissolution kinetics is to be achieved.

  11. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    NASA Astrophysics Data System (ADS)

    Wang, Ying; Liang, Shuhua; Yang, Qing; Wang, Xianhui

    2016-11-01

    Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl2 + HCl solution. Compared to Cu40Al60 and Cu45Al55 alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu17Al83 alloy as the starting alloy. The growth direction of the FDC is <110>, and all angles between the trunks and branches are 60°. Nanoscale Cu2O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu17Al83 alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl2 intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  12. Evolution of grain boundary structure in submicrometer-grained Al-Mg alloy

    SciTech Connect

    Horita, Zenji; Nemoto, Minoru; Smith, D.J.; Furukawa, Minoru; Valiev, R.Z.; Langdon, T.G.

    1996-11-01

    This paper presents high-resolution electron microscopy studies of grain boundary structures in a submicrometer-grained Al-3%Mg solid solution alloy produced by an intense plastic straining technique. The studies include the effect of static annealing on the grain boundary structure. Many grain boundaries are in a high-energy nonequilibrium state in the as-strained sample. The nonequilibrium character is retained on some grain boundaries in samples annealed at temperatures below the onset of significant grain growth. The effect of electron irradiation on the grain boundary structure also is examined.

  13. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types.

  14. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  15. Wetting of polycrystalline SiC by molten Al and Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Cong, Xiao-Shuang; Shen, Ping; Wang, Yi; Jiang, Qichuan

    2014-10-01

    The wetting of α-SiC by molten Al and Al-Si alloys was investigated using a dispensed sessile drop method in a high vacuum. In the Al-SiC system, representative wetting stages were identified. The liquid spreading was initially controlled by the deoxidation of the SiC surface and then by the formation of Al4C3 at the interface. The intrinsic contact angle for molten Al on the polycrystalline α-SiC surface was suggested to be lower than 90̊ provided that the oxide films covering the Al and SiC surfaces were removed, i.e., the system is partial wetting in nature. An increase in the Si concentration in liquid Al weakened the interfacial reaction but improved the final wettability. The role of the Si addition on the wetting was presumably attributed to its segregation at the interface and the formation of strong chemical bonds with the SiC surface.

  16. Diffusive Interaction Between Ni-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Tkacz-Śmiech, Katarzyna; Danielewski, Marek; Bożek, Bogusław; Berent, Katarzyna; Zientara, Dariusz; Zajusz, Marek

    2017-03-01

    In high-temperature coatings, welded parts, and a range of other applications, components in the contact zone interdiffuse at elevated temperatures and may react to change the phase composition. The diffusion zone can be complex and can consist of sequential layers of intermediate phases, solid solutions, and in the case of multicomponent systems also of multiphase layers. In this work, the interdiffusion in Ni-Cr-Al alloys is studied experimentally and modeled numerically. The diffusion multiples were prepared by hot isostatic pressing and post-annealing at 1473 K (1200 °C). The concentration profiles were measured with wide-line EDS technique which allowed obtaining high-accuracy diffusion paths. The experimental profiles and diffusion paths were compared with numerical results simulated with application of very recent model of interdiffusion in muticomponent-multiphase systems. The calculated and experimental data show good agreement.

  17. Solidification of hypermonotectic Al-In alloys under microgravity conditions

    NASA Technical Reports Server (NTRS)

    Potard, C.

    1982-01-01

    Four samples of the Al-In system having monotectic and hypermonotectic compositions that were solidified under microgravity during the NASA-SPAR IX flight of January 20, 1981, are considered. The experimental thermal and physicochemical conditions that were actually achieved are analyzed. Radiographic and metallographic observations of the samples reveal a nonregular dispersed primary phase inside the monotectic matrix. These observations are discussed in relation to capillarity and solidification aspects. A key finding is the preservation of a certain degree of dispersion of the indium primary phase. This result differs fundamentally from the results obtained under microgravity conditions on the same system and compositions (Gelles and Markworth, 1980; Alborn and Loehberg, 1979). The results are seen as clearly establishing that the space environment can be used to obtain dispersed structures from hypermonotectic alloys.

  18. Fracture toughness of an Al-Li-Cu-In alloy

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Gangloff, Richard P.

    1992-01-01

    The crack initiation and growth fracture toughness of select AL-Li-Cu alloy variants are characterized and elucidated. Conventionally processed plates form large DC cast ingots are investigated to eliminate the variation in microstructure associated with laboratory scale and SPF-processed material. Fracture resistance is characterized using the J-integral method to establish crack initiation and growth behavior at 25 and -185 C. It is shown that state-of-the-art 2090-T81 has superior toughness compared to 2090 + In-T6 at both test temperatures, with the low toughness of 2090 + In-T6 associated with intersubgranular fracture attributed to a high density of subboundary precipitates.

  19. Hot Corrosion of Single-Crystal NiAl-X Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.

    1998-01-01

    Several single-crystal NiAl-X alloys (X=Hf, Ti, Cr, Ga) underwent hot corrosion testing in a Mach 0.3 burner rig at 900 deg. C for 300 1-hr cycles. The surface morphology after testing consisted of either mounds or an inward, uniform-type of attack which preserved surface features. It was observed that the surface morphology was affected by the surface preparation treatments. Microstructurally, the hot corrosion attack initiated as pits but evolved to a rampant attack consisting of the rapid inward growth of Al2O3. Electropolishing and chemical milling produced many pits and grooves on the surface. However, the presence of pits and grooves did not appear to strongly influence the hot corrosion response. Attack on many samples was strongly localized which was attributed to compositional inhomogeneity within the samples. It was found that increasing the Ti content from 1% to 5 % degraded the hot corrosion response of these alloys. In contrast, the addition of 1-2% Cr reduced the susceptibility of these alloys to hot corrosion attack and negated the deleterious effect of the 4-5% Ti addition.

  20. Optimization of an oxide dispersion strengthened Ni-Cr-Al alloy for gas turbine engine vanes

    NASA Technical Reports Server (NTRS)

    Klarstrom, D. L.; Grierson, R.

    1975-01-01

    The investigation was carried out to determine the optimum alloy within the Ni-16Cr-Al-Y2O3 system for use as a vane material in advanced aircraft gas turbine engines. Six alloys containing nominally 4%, 5% and 6% Al with Y2O3 levels of 0.8% and 1.2% were prepared by mechanical attrition. Six small-scale, rectangular extrusions were produced from each powder lot for property evaluation. The approximate temperatures for incipient melting were found to be 1658 K (2525 F), 1644 K (2500 F) and 1630 K (2475 F) for the 4%, 5% and 6% aluminum levels, respectively. With the exception of longitudinal crystallographic texture, the eight extrusions selected for extensive evaluation either exceeded or were close to mechanical property goals. Major differences between the alloys became apparent during dynamic oxidation testing, and in particular during the 1366 K (2000 F)/500 hour Mach 1 tests carried out by NASA-Lewis. An aluminum level of 4.75% was subsequently judged to be optimum based on considerations of dynamic oxidation resistance, susceptibility to thermal fatigue cracking and melting point.

  1. Surface Analysis of sp2 Carbon in Ag and Al Covetic Alloys*

    NASA Astrophysics Data System (ADS)

    Jaim, H. M. Iftekhar; Cole, Daniel P.; Salamanca-Riba, Lourdes G.

    Ag, Al-6061 and Al-7075 were doped with carbon by an electrocharging assisted process where high electric current is applied to the molten metal containing particles of activated carbon. This process gives rise to epitaxial growth of graphene nanoribbons (GNR) and carbon nanostructures within the metal matrix. Alloys produced with such technique are named Covetics. Al-6061 and Al-7075 covetics have shown superior mechanical, electrical and anti-corrosion properties. The nanostructured carbon incorporation has been confirmed by XPS, Raman, and TEM studies. Here, we present detailed surface characterization of the carbon nanostructures in these new alloys. Raman and EELS mapping of carbon nanostructure were carried out to identify the nature of bonding, strain and defect characteristics. Mostly, crystalline GNR or graphene sheets were found to create networks with sp2 character, under compressive strain with high concentration of defects. AFM and KPFM showed contrast in phases and potentials for ribbon like features. Incorporation of sp2 carbon in metals is an initial step for the integration of carbon nanostructures for future applications requiring high strength and conductivity.

  2. Diffusional transport during the cyclic oxidation of. gamma. +. beta. , Ni-Cr-Al(Y, Zr) alloys

    SciTech Connect

    Nesbitt, J.A.; Heckel, R.W. )

    1988-02-01

    The cyclic oxidation behavior of several cast {gamma} + {beta}, Ni-Cr-Al(Y, Zr) alloys and one LPPS {gamma} + {beta}, Ni-Co-Cr-Al(Y) alloy was examined ({gamma}, fcc; {beta}, NiAl structure). Cyclic oxidation was performed by cycling between 1200{degree}C and approximately 70{degree}C. Oxide morphologies and microstructural changes during cyclic oxidation were noted. Recession of the high-Al {beta} phase was nonparabolic with time. Kirkendall porosity resulting from diffusional transport within the alloy was observed in the near-surface {gamma}-phase layer of one alloy. Concentration profiles for Ni, Cr, and Al were measured in the {gamma}-phase layer after various cyclic oxidation exposures. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide-metal interface due to a high demand for Al (a high rate of Al consumption) associated with oxide scale cracking and spalling. In addition, diffusion paths plotted on the ternary phase diagram shifted to higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption, and highest Al content, underwent breakway oxidation after 500 1-hr cycles at 1200{degree}C. Breakaway oxidation occurred when the Al concentration at the oxide-metal interface approached zero. The relationship between the Al transport in the alloy and breakaway oxidation is discussed.

  3. Elastocaloric effect in CuAlZn and CuAlMn shape memory alloys under compression.

    PubMed

    Qian, Suxin; Geng, Yunlong; Wang, Yi; Pillsbury, Thomas E; Hada, Yoshiharu; Yamaguchi, Yuki; Fujimoto, Kenjiro; Hwang, Yunho; Radermacher, Reinhard; Cui, Jun; Yuki, Yoji; Toyotake, Koutaro; Takeuchi, Ichiro

    2016-08-13

    This paper reports the elastocaloric effect of two Cu-based shape memory alloys: Cu68Al16Zn16 (CuAlZn) and Cu73Al15Mn12 (CuAlMn), under compression at ambient temperature. The compression tests were conducted at two different rates to approach isothermal and adiabatic conditions. Upon unloading at a strain rate of 0.1 s(-1) (adiabatic condition) from 4% strain, the highest adiabatic temperature changes (ΔTad) of 4.0 K for CuAlZn and 3.9 K for CuAlMn were obtained. The maximum stress and hysteresis at each strain were compared. The stress at the maximum recoverable strain of 4.0% for CuAlMn was 120 MPa, which is 70% smaller than that of CuAlZn. A smaller hysteresis for the CuAlMn alloy was also obtained, about 70% less compared with the CuAlZn alloy. The latent heat, determined by differential scanning calorimetry, was 4.3 J g(-1) for the CuAlZn alloy and 5.0 J g(-1) for the CuAlMn alloy. Potential coefficients of performance (COPmat) for these two alloys were calculated based on their physical properties of measured latent heat and hysteresis, and a COPmat of approximately 13.3 for CuAlMn was obtained.This article is part of the themed issue 'Taking the temperature of phase transitions in cool materials'.

  4. Effect of delayed aging on mechanical properties of an Al-Cu-Mg alloy

    SciTech Connect

    Ravindranathan, S.P.; Kashyap, K.T.; Kumar, S.R.; Ramachandra, C.; Chatterji, B.

    2000-02-01

    The effect of delayed aging on mechanical properties is characteristically found in Al-Mg-Si alloys. Delayed aging refers to the time elapsed between solutionizing and artificial aging. Delayed aging leads to inferior properties. This effect was investigated in an Al-Cu-Mg alloy (AU2GN) of nominal composition Al-2Cu-1.5Mg-1Fe-1Ni as a function of delay. This alloy also showed a drop in mechanical properties with delay. The results are explained on the basis of Pashley's kinetic model to qualitatively explain the evolution of a coarse precipitate structure with delay. It is found that all the results of delayed aging in the Al-Cu-Mg alloys are similar to those found in Al-Mg-Si alloys.

  5. Evaluation of corrosion behavior of Al-Mg-Li alloys in seawater

    NASA Astrophysics Data System (ADS)

    Ahmad, Z.; Abdul Aleem, B. J.

    1996-04-01

    Weldalite 050, a high-strength Al-Mg-Li alloy, was evaluated for its corrosion resistance in deaerated and air saturated Arabian Gulf water to determine its suitability for marine applications. Weight loss and electrochemical studies showed that the alloy had minimum corrosion rates of 1.82 and 4.82 mpy (mils per year), respectively, in deaerated and air saturated Arabian Gulf water with very high total dissolved solids (TDS) content. Weldalite 050 exhibited good resistance to corrosion at velocities up to 3.9 m/s. The formation of Al2MgLi, Al-Li, Al12Mg17, and Al-Li precipitates has a pronounced effect on its corrosion resistance. The corrosion resistance of Weldalite 050 compares favorably with that of alloys 5052 and 5054, wrought alloys 6061 and 6013, and silicon carbide (SiC) reinforced alloys 6061 and 6013.

  6. In vitro evaluation of human osteoblast adhesion to a thermally oxidized gamma-TiAl intermetallic alloy of composition Ti-48Al-2Cr-2Nb (at.%).

    PubMed

    Bello, Samir A; de Jesús-Maldonado, Idaris; Rosim-Fachini, Esteban; Sundaram, Paul A; Diffoot-Carlo, Nanette

    2010-05-01

    Ti-48Al-2Cr-2Nb (at.%) (gamma-TiAl), a gamma titanium aluminide alloy originally designed for aerospace applications, appears to have excellent potential as implant material. Thermal treatment of gamma-TiAl renders this alloy extremely corrosion resistant in vitro, which could improve its biocompatibility. In this study, the surface oxides produced by thermal oxidation (at 500 degrees C, and at 800 degrees C for 1 h in air) on gamma-TiAl were characterized by X-ray photoelectron spectroscopy (XPS). hFOB 1.19 cell adhesion on thermally oxidized gamma-TiAl was examined in vitro by a hexosaminidase assay, scanning electron microscopy (SEM) and confocal laser scanning microscopy (CLSM) after 1, 7 and 14 days. Ti-6Al-4V surfaces were used for comparison. Hexosaminidase assay data and CLSM analysis of focal contacts and cytoskeleton organization showed no differences in cell attachment on autoclaved and both heat-treated gamma-TiAl surfaces at the different time points. SEM images showed well organized multi-layers of differentiated cells adhered on thermally oxidized gamma-TiAl surfaces at day 14. Unexpectedly, thermally oxidized Ti-6Al-4V surfaces oxidized at 800 degrees C exhibited cytotoxic effects on hFOB 1.19 cells. Our results indicate that thermal oxidation of gamma-TiAl seems to be a promising method to generate highly corrosion resistant and biocompatible surfaces for implant applications.

  7. In situ investigation of spinodal decomposition in hypermonotectic Al Bi and Al Bi Zn alloys

    NASA Astrophysics Data System (ADS)

    Schaffer, P. L.; Mathiesen, R. H.; Arnberg, L.; Di Sabatino, M.; Snigirev, A.

    2008-05-01

    Spinodal decomposition of hypermonotectic Al-6 wt.%Bi, Al-8 wt.%Bi and Al-6 wt.%Bi-8 wt.%Zn alloys has been investigated using synchrotron radiography. In the case of the 6 and 8 wt.%Bi binary alloys undercoolings of 70 and 110 K, respectively, were required to initiate the L→L1+L2 reaction, which appeared to occur very close to the monotectic reaction temperature. The nucleated L2 droplets were set in collective size-dependent motion by forces coupled to external fields (gravity and imposed temperature gradient) as well as forces arising due to internal fluctuations of the system. With experimental conditions similar to those realized during strip casting of the same materials, it was found that the size-dependant droplet velocity field combined with Stokes drag at the L1-L2 interfaces as well as attractive and repulsive diffusion-coupling between adjacent L2 droplets, yield complex meso- to microscale hydrodynamics. The hydrodynamics are the dominating mechanisms for L2 droplet coagulation, and are accordingly decisive for the final size distribution and geometrical dispersion of the soft Bi-rich component in the cast material. A different decomposition mode was observed in the Al-6 wt.%Bi-8 wt.%Zn ternary alloy, with the L2 droplets undergoing an immiscible-miscible-immiscible transition. In contrast to what was found for the binaries, L2 domains formed at relatively small undercoolings, and very little droplet motion was observed, as all L2 domains nucleated and remained on the crucible walls until they encroached on the monotectic front. At small distances from the monotectic front a Zn-rich solute boundary layer preceding the α-Al, caused the L2 domains to dissolve as Bi-Zn-Al regains complete miscibility upon reaching a critical Zn-concentration. In the shallow mush region behind the monotectic reaction, a high Zn solid solubility and a relatively fast diffusion of Zn in α-Al combine to cause a rapid diminishing Zn concentration in the mush liquid

  8. THORIUM-BERYLLIUM ALLOYS AND METHOD OF PRODUCING SAME

    DOEpatents

    Spedding, F.H.; Wilhelm, H.A.; Keller, W.H.

    1959-09-01

    >The preparation is described of thorium-berylium alloys from halides of the metals by stmultaneously reducing thorium fluoride and beryllium fluoride with calcium at approximately 650 deg C and maintaining the temperature until the thorium-beryhltum alloy separates from the slag.

  9. Cryogenic mechanical properties of low density superplastic Al-Mg-Sc alloys

    SciTech Connect

    Verzasconi, S.L.; Morris, J.W. Jr. )

    1989-06-01

    Spacecraft cryogenic fuel tankage made from superplastic materials is a possible new application for low density aluminum alloys such as Al-Mg-Sc. Examples from this alloy system were examined for cryogenic strength and toughness. Alloys studied were received in the superplastically formable condition, in sheet form. Alloy 2219-T87 sheet was also tested for comparison, since 2219-T8X is currently used in cryogenic tankage. Five compositions of Al-Mg-Sc alloys were tested at 77 and 4 K. Alloys showed the expected increase in strength with decreasing temperature, accompanied by a general slight decrease in elongation and the Kahn tear-yield ratio toughness indicator; however, the strength-tear toughness relationship of this alloy class was as good as or better than that of 2219-T87. Correlations found between the properties, microstructure, and fracture surfaces are discussed. 8 refs., 1 fig., 3 tabs.

  10. Directionally Solidified NiAl-Based Alloys Studied for Improved Elevated-Temperature Strength and Room-Temperature Fracture Toughness

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2000-01-01

    Efforts are underway to replace superalloys used in the hot sections of gas turbine engines with materials possessing better mechanical and physical properties. Alloys based on the intermetallic NiAl have demonstrated potential; however, they generally suffer from low fracture resistance (toughness) at room temperature and from poor strength at elevated temperatures. Directional solidification of NiAl alloyed with both Cr and Mo has yielded materials with useful toughness and elevated-temperature strength values. The intermetallic alloy NiAl has been proposed as an advanced material to extend the maximum operational temperature of gas turbine engines by several hundred degrees centigrade. This intermetallic alloy displays a lower density (approximately 30-percent less) and a higher thermal conductivity (4 to 8 times greater) than conventional superalloys as well as good high-temperature oxidation resistance. Unfortunately, unalloyed NiAl has poor elevated temperature strength (approximately 50 MPa at 1027 C) and low room-temperature fracture toughness (about 5 MPa). Directionally solidified NiAl eutectic alloys are known to possess a combination of high elevated-temperature strength and good room-temperature fracture toughness. Research has demonstrated that a NiAl matrix containing a uniform distribution of very thin Cr plates alloyed with Mo possessed both increased fracture toughness and elevated-temperature creep strength. Although attractive properties were obtained, these alloys were formed at low growth rates (greater than 19 mm/hr), which are considered to be economically unviable. Hence, an investigation was warranted of the strength and toughness behavior of NiAl-(Cr,Mo) directionally solidified at faster growth rates. If the mechanical properties did not deteriorate with increased growth rates, directional solidification could offer an economical means to produce NiAl-based alloys commercially for gas turbine engines. An investigation at the NASA Glenn

  11. Influence of Al content on non-equilibrium solidification behavior of Ni-Al-Ta model single crystal alloys

    NASA Astrophysics Data System (ADS)

    Ai, Cheng; Zhou, Jian; Zhang, Heng; Zhao, Xinbao; Pei, Yanling; Li, Shusuo; Gong, Shengkai

    2016-01-01

    The non-equilibrium solidification behaviors of five Ni-Al-Ta ternary model single crystal alloys with different Al contents were investigated by experimental analysis and theoretical calculation (by JMatPro) in this study. These model alloys respectively represented the γ' phase with various volume fractions (100%, 75%, 50%, 25% and 0%) at 900 °C. It was found that with decreasing Al content, liquidus temperature of experimental alloys first decreased and then increased. Meanwhile, the solidification range showed a continued downward trend. In addition, with decreasing Al content, the primary phases of non-equilibrium solidified model alloys gradually transformed from γ' phase to γ phase, and the area fraction of which first decreased and then increased. Moreover, the interdendritic/intercellular precipitation of model alloys changed from β phase (for 100% γ') to (γ+γ')Eutectic (for 75% γ'), (γ+γ')Eutectic+γ' (for 50% γ' and 25% γ') and none interdendritic precipitation (for 0% γ'), and the last stage non-equilibrium solidification sequence of model alloys was determined by the nominal Al content and different microsegregation behaviors of Al element.

  12. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    NASA Astrophysics Data System (ADS)

    Liang, S. M.; Schmid-Fetzer, R.

    2016-03-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented.

  13. Amorphous and nanocrystalline phase formation in highly-driven Al-based binary alloys

    SciTech Connect

    Kalay, Yunus Eren

    2009-01-01

    Remarkable advances have been made since rapid solidification was first introduced to the field of materials science and technology. New types of materials such as amorphous alloys and nanostructure materials have been developed as a result of rapid solidification techniques. While these advances are, in many respects, ground breaking, much remains to be discerned concerning the fundamental relationships that exist between a liquid and a rapidly solidified solid. The scope of the current dissertation involves an extensive set of experimental, analytical, and computational studies designed to increase the overall understanding of morphological selection, phase competition, and structural hierarchy that occurs under far-from equilibrium conditions. High pressure gas atomization and Cu-block melt-spinning are the two different rapid solidification techniques applied in this study. The research is mainly focused on Al-Si and Al-Sm alloy systems. Silicon and samarium produce different, yet favorable, systems for exploration when alloyed with aluminum under far-from equilibrium conditions. One of the main differences comes from the positions of their respective T0 curves, which makes Al-Si a good candidate for solubility extension while the plunging T0 line in Al-Sm promotes glass formation. The rapidly solidified gas-atomized Al-Si powders within a composition range of 15 to 50 wt% Si are examined using scanning and transmission electron microscopy. The non-equilibrium partitioning and morphological selection observed by examining powders at different size classes are described via a microstructure map. The interface velocities and the amount of undercooling present in the powders are estimated from measured eutectic spacings based on Jackson-Hunt (JH) and Trivedi-Magnin-Kurz (TMK) models, which permit a direct comparison of theoretical predictions. For an average particle size of 10 {micro}m with a Peclet number of ~0.2, JH and TMK deviate from

  14. Stabilization mechanism of γ-Mg17Al12 and β-Mg2Al3 complex metallic alloys

    NASA Astrophysics Data System (ADS)

    Vrtnik, S.; Jazbec, S.; Jagodič, M.; Korelec, A.; Hosnar, L.; Jagličić, Z.; Jeglič, P.; Feuerbacher, M.; Mizutani, U.; Dolinšek, J.

    2013-10-01

    Large-unit-cell complex metallic alloys (CMAs) frequently achieve stability by lowering the kinetic energy of the electron system through formation of a pseudogap in the electronic density of states (DOS) across the Fermi energy ɛF. By employing experimental techniques that are sensitive to the electronic DOS in the vicinity of ɛF, we have studied the stabilization mechanism of two binary CMA phases from the Al-Mg system: the γ-Mg17Al12 phase with 58 atoms in the unit cell and the β-Mg2Al3 phase with 1178 atoms in the unit cell. Since the investigated alloys are free from transition metal elements, orbital hybridization effects must be small and we were able to test whether the alloys obey the Hume-Rothery stabilization mechanism, where a pseudogap in the DOS is produced by the Fermi surface-Brillouin zone interactions. The results have shown that the DOS of the γ-Mg17Al12 phase exhibits a pronounced pseudogap centered almost exactly at ɛF, which is compatible with the theoretical prediction that this phase is stabilized by the Hume-Rothery mechanism. The disordered cubic β-Mg2Al3 phase is most likely entropically stabilized at high temperatures, whereas at lower temperatures stability is achieved by undergoing a structural phase transition to more ordered rhombohedral β‧ phase at 214 ° C, where all atomic sites become fully occupied. No pseudogap in the vicinity of ɛF was detected for the β‧ phase on the energy scale of a few 100 meV as determined by the ‘thermal observation window’ of the Fermi-Dirac function, so that the Hume-Rothery stabilization mechanism is not confirmed for this compound. However, the existence of a much broader shallow pseudogap due to several critical reciprocal lattice vectors \\buildrel{\\rightharpoonup}\\over{G} that simultaneously satisfy the Hume-Rothery interference condition remains the most plausible stabilization mechanism of this phase. At Tc = 0.85 K, the β‧ phase undergoes a superconducting transition

  15. Thermodynamic analysis of compatibility of several reinforcement materials with FeAl alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1988-01-01

    Chemical compatibility of several reinforcement materials with FeAl alloys within the concentration range 40 to 50 at pct Al have been analyzed from thermodynamic considerations at 1173 and 1273 K. The reinforcement materials considered in this study include carbides, borides, oxides, nitrides, and silicides. Although several chemically compatible reinforcement materials are identified, the coefficients of thermal expansion for none of these materials match closely with that of FeAl alloys and this might pose serious problems in the design of composite systems based on FeAl alloys.

  16. Assessment of Al-Li Alloys for Cryotanks

    NASA Technical Reports Server (NTRS)

    Babel, Henry W.; Bozich, William; Farahmand, Bob; DeJesus, Ron; Sankaran, K. K.; Schwab, Dave; Tarkanian, Mike; Funk, Joan G. (Technical Monitor)

    2002-01-01

    This viewgraph presentation provides information on steps undertaken to determine the suitability of Aluminum and Lithium alloys in cryogenic tank construction. Major characteristics are offered for several different candidate alloys including reliability, weldability, flammability, and required thicknesses.

  17. Hydrogen isotope trapping in Al-Cu binary alloys

    DOE PAGES

    Chao, Paul; Karnesky, Richard A.

    2016-01-01

    In this study, the trapping mechanisms for hydrogen isotopes in Al–X Cu (0.0 at. % < X < 3.5 at. %) alloys were investigated using thermal desorption spectroscopy (TDS), electrical conductivity, and differential scanning calorimetry. Constant heating rate TDS was used to determine microstructural trap energies and occupancies. In addition to the trapping states in pure Al reported in the literature (interstitial lattice sites, dislocations, and vacancies), a trap site due to Al–Cu intermetallic precipitates is observed. The binding energy of this precipitate trap is (18 ± 3) kJ•mol–1 (0.19 ± 0.03 eV). Typical occupancy of this trap is high;more » for Al–2.6 at. % Cu (a Cu composition comparable to that in AA2219) charged at 200 °C with 130 MPa D2 for 68 days, there is ca. there is 3.15×10–7 mol D bound to the precipitate trap per mol of Al, accounting for a third of the D in the charged sample.« less

  18. Hydrogen isotope trapping in Al-Cu binary alloys

    SciTech Connect

    Chao, Paul; Karnesky, Richard A.

    2016-01-01

    In this study, the trapping mechanisms for hydrogen isotopes in Al–X Cu (0.0 at. % < X < 3.5 at. %) alloys were investigated using thermal desorption spectroscopy (TDS), electrical conductivity, and differential scanning calorimetry. Constant heating rate TDS was used to determine microstructural trap energies and occupancies. In addition to the trapping states in pure Al reported in the literature (interstitial lattice sites, dislocations, and vacancies), a trap site due to Al–Cu intermetallic precipitates is observed. The binding energy of this precipitate trap is (18 ± 3) kJ•mol–1 (0.19 ± 0.03 eV). Typical occupancy of this trap is high; for Al–2.6 at. % Cu (a Cu composition comparable to that in AA2219) charged at 200 °C with 130 MPa D2 for 68 days, there is ca. there is 3.15×10–7 mol D bound to the precipitate trap per mol of Al, accounting for a third of the D in the charged sample.

  19. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    NASA Astrophysics Data System (ADS)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  20. Elastic stiffness constants of Al-Si and Al-Ge alloys by solid-solutioning under high pressure

    NASA Astrophysics Data System (ADS)

    Soma, Toshinobu; Takashima, Seiji; Kagaya, Hiroko-Matsuo

    1992-02-01

    The elastic stiffness constants of the Al-Si and Al-Ge alloy systems formed by solid solutioning under high pressure are studied using our previous formalism for the static crystal energy term taking account of the lattice dynamical contributions. The obtained results for the temperature-dependence of the elastic constants for pure solvent Al are consistent with the observed data. Then, the atomic fraction-dependence of the elastic constants for these alloy systems is calculated, and a decrease of the elastic stiffness constants C11, C12 and C44 with increasing concentration of Si or Ge is found for both Al-Si and Al-Ge solid solutions. Numerical results of the concentration x-derivative 1/ C ij·d C ij/d x of the elastic constants C ij for the Al 1- xSi x and Al 1- xGe x alloy system are obtained theoretically and found to be nearly constant under pressure and high temperatures. The deviation from the elastic constants of pure Al is larger for the Al-Ge alloy than for the Al-Si system.

  1. Study of deformation behavior, structure and mechanical properties of the AlSiMnFe alloy during ECAP-PBP.

    PubMed

    Naizabekov, A B; Andreyachshenko, V A; Kocich, Radim

    2013-01-01

    The presented article deals with the effects of equal channel angular pressing (ECAP) with a newly adjusted die geometry on the microstructure and mechanical properties of the Al-Si-Mn-Fe alloy. This alloy was subjected to two modes of heat treatment followed by the ECAP process, which led to partial back pressure (ECAP-PBP). Ultra-fine grained (UFG) structure formed through ECAP-PBP process has been studied by methods of optical as well as electron microscopy. The obtained results indicate that quenched alloys, in comparison to slowly cooled alloys, do not contain large brittle particles which subsequently initiate a premature creation of cracks. It was shown that the mechanical properties of these alloys after such processing depend first and foremost on the selected type of heat treatment and on the number of performed passes. The maximum of ultimate tensile strength (417 MPa) was obtained for quenched alloy after 3 passes. On the other hand, maximum ductility was found in slowly cooled alloy after second pass. Further passes reduced strength due to the brittle behavior of excluded particles. One of the partial findings is that there is only a small dependency of the resulting size of grains on previously applied thermal processing. The minimum grain sizes were obtained after 3 passages, where their size ranged between 0.4 and 0.8 μm. The application of quick cooling after heat processing due to the occurrence of finer precipitates in the matrix seems to produce better results.

  2. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  3. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  4. Alloying effects on mechanical and metallurgical properties of NiAl

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Lee, E.H.; George, E.P.

    1993-06-01

    Alloying effects were investigated in near-stoichiometric NiAl for improving its mechanical and metallurgical properties. Ternary additions of 19 elements at levels up to 10 at. % were added to NiAl; among them, molybdenum is found to be most effective in improving the room-temperature ductility and high-temperature strength. Alloying with 1.0 {plus_minus} 0.6% molybdenum almost doubles the room-temperature tensile ductility of NiAl and triples its yield strength at 1000C. The creep properties of molybdenum-modified NiAl alloys can be dramatically improved by alloying with up to 1% of niobium or tantalum. Because of the low solubilities of molybdenum and niobium in NiAl, the beneficial effects mainly come from precipitation hardening. Fine and coarse precipitates are revealed by both transmission electron microscopy (TEM) and electron microprobe analyses. Molybdenum-containing alloys possess excellent oxidation resistance and can be fabricated into rod stock by hot extrusion at 900 to 1050C. This study of alloying effects provides a critical input for the alloy design of ductile and strong NiAl aluminide alloys for high-temperature structural applications.

  5. Mechanical properties of Al-Cu alloy-SiC composites

    SciTech Connect

    Anggara, B. S.; Handoko, E.; Soegijono, B.

    2014-09-25

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  6. Effects of Thermal Exposure on Properties of Al-Li Alloys

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Wells, Doug; Stanton, William; Lawless, Kirby; Russell, Carolyn; Wagner, John; Domack, Marcia; Babel, Henry; Farahmand, Bahram; Schwab, David; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    This paper presents viewgraphs on the effects of thermal exposure on the mechanical properties of both developmental and production mature Al-Li alloys. The topics include: 1) Aluminum-Lithium Alloys Composition and Features; 2) Key Characteristics of Al-Li Alloys; 3) Research Approach; 4) Available and Tested Material; and 5) Thermal Exposure Matrix. The alloy temperatures, gage thickness and product forms show that there is no deficit in mechanical properties at lower exposure temperatures in some cases, and a significant deficit in mechanical properties at higher exposure temperatures in all cases.

  7. A systematic ALCHEMI study of Fe-doped NiAl alloys

    SciTech Connect

    Anderson, I.M.; Bentley, J.; Duncan, A.J.

    1995-06-01

    ALCHEMI site-occupation studies of alloying additions to ordered aluminide intermetallic alloys have been performed with varying degrees of success, depending on the ionization delocalization correction. This study examines the variation in the site-occupancy of Fe in B2-ordered NiAl vs solute concentration and alloy stoichiometry. The fraction of Fe on the `Ni` site is plotted vs Fe concentration. The good separation among the data from alloys of the three stoichiometries shows that the site occupancy of iron depends on the relative concentrations of the Ni and Al host elements; however a preference for the `Ni` site is clearly indicated.

  8. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Douglass, D. L.; Nasrallah, M.

    1974-01-01

    The investigation reported included a determination of the optimum composition of a Ni-Cr-Al ternary alloy with respect to oxidation resistance and minimum film-spalling tendencies. Yttrium and thorium in small amounts were added to the ternary alloy and an investigation of the oxidation mechanism and the oxide scale adherence was conducted. It was found that the oxidation mechanism of Ni-Cr-Al ternary alloys depends upon the composition of the alloy as well as the time, oxygen pressure, and temperature of oxidation.

  9. Shape memory properties and microstructural evolution of rapidly solidified CuAlBe alloys

    SciTech Connect

    Ergen, Semra; Uzun, Orhan; Yilmaz, Fikret; Kiliçaslan, M. Fatih

    2013-06-15

    In this work, the effects of Be addition on the microstructure and phase transformation temperatures of Cu–12Al–xBe (x = 0.4, 0.5 and 0.6 wt.%) shape memory alloys fabricated by using the arc-melting and melt-spinning techniques have been investigated. X-ray diffraction analysis revealed that the arc-melted alloys consisted of austenitic β{sub 1}, martensitic β{sub 1}′ and γ{sub 2} precipitate phases, whereas melt-spun ribbons were composed of a fully martensitic phase. The average grain size of martensitic phases in melt-spun ribbons was determined by electron microscopy images, showing a decrease with increasing Beryllium (Be) amount. Moreover, it was found that the Be addition in the arc-melted alloys had a distinct effect on the morphology of the γ{sub 2} precipitate phase. Transmission electron microscopy analysis showed that the thickness of martensitic plates in the melt-spun ribbons reduced with increasing Be addition. In a differential scanning calorimeter analysis, no martensitic transformation (M{sub s}) peak was observed in arc-melted alloys, but it was clearly detected in melt-spun ribbons, in which M{sub s} decreased dramatically with increasing Be addition. The improvement in the shape memory ability of melt-spun ribbons was explained in terms of the refinement in grain size and martensitic plates. - Highlights: • The CuAlBe SMAs were produced by means of arc-melter and melt-spinner techniques. • MT was directly obtained in melt-spuns without any intermediate process. • The transformation temperatures decreased with increasing Be amount. • The thickness of martensitic plates in the ribbons reduced with increasing Be. • SMP of CuAl was improved by the addition of Be together with rapid solidification.

  10. Geometric and Chemical Composition Effects on Healing Kinetics of Voids in Mg-bearing Al Alloys

    NASA Astrophysics Data System (ADS)

    Song, Miao; Du, Kui; Wang, Chunyang; Wen, Shengping; Huang, Hui; Nie, Zuoren; Ye, Hengqiang

    2016-05-01

    The healing kinetics of nanometer-scale voids in Al-Mg-Er and Al-Mg-Zn-Er alloy systems were investigated with a combination of in situ transmission electron microscopy and electron tomography at different temperatures. Mg was observed completely healing the voids, which were then rejuvenated to the alloy composition with further aging, in the Al-Mg-Er alloy. On the contrary, Mg51Zn20 intermetallic compound was formed in voids in the Al-Mg-Zn-Er alloy, which leads to complete filling of the voids but not rejuvenation for the material. For voids with different geometrical aspects, different evolution processes were observed, which are related to the competition between bulk and surface diffusion of the alloys. For voids with a large size difference in their two ends, a viscous flow of surface atoms can be directly observed with in situ electron microscopy, when the size of one end becomes less than tens of nanometers.

  11. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

    NASA Astrophysics Data System (ADS)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu6Sn5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu6Sn5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu6Sn5 observed, while in the melt spun alloy, Cu6Sn5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu6Sn5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. The reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu6Sn5 was maintained for both alloys.

  12. Evaluation of tribological behavior of Al-Co-Cr-Fe-Ni high entropy alloy using molecular dynamics simulation.

    PubMed

    Huang, Jen-Ching

    2012-01-01

    High-entropy alloys have been studied extensively for their excellent properties and performance, including outstanding strength and resistance to oxidation at high temperatures. This study employed molecular dynamics simulation to produce a high-entropy alloy containing an equal molar ratio of Al, Co, Cr, Fe, and Ni and investigated the tribological behavior of the material using a diamond tool in a vacuum environment. We also simulated a AlCoCrFeNi high-entropy alloy cooled from a high temperature molten state to 300 K in a high-speed quenching process to produce an amorphous microstructure. In a simulation of nanoscratching, the cutting force-distance curve of high-entropy alloys was used to evaluate work hardening and stick-slip. An increase in temperature was shown to reduce the scratching force and scratching resistance. Nanoscratching the high-entropy alloy at elevated temperatures provided evidence of work hardening; however, the degree of work hardening decreased with an increase in temperature. And it can also be found that when the temperature is higher, the fluctuation of the cutting force curve is greater.

  13. Probing the defect state of individual precipitates grown in an Al-Mg-Si alloy

    SciTech Connect

    Klobes, Benedikt; Korff, Bjoern; Balarisi, Osman; Eich, Patrick; Haaks, Matz; Maier, Karl; Sottong, Reinhard; Huehne, Sven-Martin; Mader, Werner; Staab, Torsten E. M.

    2010-08-01

    Precipitates forming in decomposable aluminum alloys such as Al-Mg-Si evolve toward the corresponding intermetallic phase, which is {beta} (Mg{sub 2}Si) in this case, depending on heat-treatment conditions. Individual {beta} precipitates were produced in an Al-1.11 at. % Mg-0.77 at. % Si alloy and identified using optical as well as electron microscopy. The individual {beta} precipitates could be investigated with regard to their intrinsic crystal defects using a finely focused positron microbeam provided by the Bonn Positron Microprobe. Comparison with theoretical calculations of the Doppler broadening of annihilation radiation reveals that {beta} precipitates most likely do not contain vacancies in either sublattice and that 0.16 is the upper bound of the fraction of trapped positrons. The usage of different enhancement factors had only little influence on the calculations whereas the general gradient approximation affected the contribution of Si orbitals, in particular. Additional measurements of the Doppler broadening based on the radioactive source {sup 68}Ge, which emits high-energy positrons probing bulk regions of the sample, were carried out. These measurements show that {beta} precipitates are sparsely distributed in the Al matrix.

  14. Numerical Simulation of Residual Stress in an Al-Cu Alloy Block During Quenching and Aging

    NASA Astrophysics Data System (ADS)

    Dong, Ya-Bo; Shao, Wen-Zhu; Lu, Liang-Xing; Jiang, Jian-Tang; Zhen, Liang

    2015-12-01

    In this study, residual stresses after different quenching and aging processes of Al-Cu forged blocks were investigated by numerical simulation method and experimental measurements. An iterative zone-based heat transfer calculation was coupled with the hyperbolic sine-type constitutive model to simulate the residual stress during quenching process. The simulation results were compared with experiment data using both x-ray diffraction and crack compliance methods. The simulation results were in good agreement with the experimental measurements with around 9-13% deviation at the largest. Residual stress reduction can be achieved by decreasing the cooling rate during quenching. Quenching in water with different temperatures of 60, 80, and 100 °C resulted in the maximum compressive residual stress reduction of approximately 28.2, 75.7, and 88.9%, respectively, in Al-Cu alloy samples. When quenched in 10, 20, and 30% PAG solution, the reduction of maximum compressive residual stress in Al-Cu alloy samples was approximately 35.1, 47.8, and 53.2%, respectively. In addition, in order to study the amount of residual stress relief after aging treatments, aging treatments at 140 and 170 °C for different times were also studied. Aging treatment used to obtain the peak-aged (T6) and overaged (T7) condition produces only about 22.5 to 34.7% reduction in residual stresses.

  15. Corrosion Protection of Al Alloys for Aircraft by Coatings With Advanced Properties and Enhanced Performance

    DTIC Science & Technology

    2007-12-20

    Sim6es, D. E. Tallman, G. P. Bierwagen, "Electrochemical Behaviour of a Mg-Rich Primer in the Protection of Al Alloys ," Corrosion Science 48 (2006...December 20, 200 Final Report July 1, 2004-June 30, 2007 4. TITLE AND SUBTITLE Sa. CONTRACT NUMBER Corrosion Protection of Al Alloys for Aircraft by...Prof. Dennis E. Tallman: A) New Scanning Probe Studies of Novel Cr-free Active Coatings B) Examination of the Influence of Surface Preparation of Al

  16. The influence of microstructure on blistering and bubble formation by He ion irradiation in Al alloys

    NASA Astrophysics Data System (ADS)

    Soria, S. R.; Tolley, A.; Sánchez, E. A.

    2015-12-01

    The influence of microstructure and composition on the effects of ion irradiation in Al alloys was studied combining Atomic Force Microscopy, Scanning Electron Microscopy and Transmission Electron Microscopy. For this purpose, irradiation experiments with 20 keV He+ ions at room temperature were carried out in Al, an Al-4Cu (wt%) supersaturated solid solution, and an Al-5.6Cu-0.5Si-0.5Ge (wt.%) alloy with a very high density of precipitates, and the results were compared. In Al and Al-4Cu, He bubbles were found with an average size in between 1 nm and 2 nm that was independent of fluence. The critical fluence for bubble formation was higher in Al-4Cu than in Al. He bubbles were also observed below the critical fluence after post irradiation annealing in Al-4Cu. The incoherent interfaces between the equilibrium θ phase and the Al matrix were found to be favorable sites for the formation of He bubbles. Instead, no bubbles were observed in the precipitate rich Al-5.6Cu-0.5Si-0.5Ge alloy. In all alloys, blistering was observed, leading to surface erosion by exfoliation. The blistering effects were more severe in the Al-5.6Cu-0.5Si-0.5Ge alloy, and they were enhanced by increasing the fluence rate.

  17. Improved Stress Corrosion Cracking Resistance and Strength of a Two-Step Aged Al-Zn-Mg-Cu Alloy Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Lin, Lianghua; Liu, Zhiyi; Ying, Puyou; Liu, Meng

    2015-12-01

    Multi-step heat treatment effectively enhances the stress corrosion cracking (SCC) resistance but usually degrades the mechanical properties of Al-Zn-Mg-Cu alloys. With the aim to enhance SCC resistance as well as strength of Al-Zn-Mg-Cu alloys, we have optimized the process parameters during two-step aging of Al-6.1Zn-2.8Mg-1.9Cu alloy by Taguchi's L9 orthogonal array. In this work, analysis of variance (ANOVA) was performed to find out the significant heat treatment parameters. The slow strain rate testing combined with scanning electron microscope and transmission electron microscope was employed to study the SCC behaviors of Al-Zn-Mg-Cu alloy. Results showed that the contour map produced by ANOVA offered a reliable reference for selection of optimum heat treatment parameters. By using this method, a desired combination of mechanical performances and SCC resistance was obtained.

  18. Mechanical properties of cast Ti-6Al-4V-XCu alloys.

    PubMed

    Aoki, T; Okafor, I C I; Watanabe, I; Hattori, M; Oda, Y; Okabe, T

    2004-11-01

    The mechanical properties of Ti-6Al-4V-XCu (1, 4 and 10 wt% Cu) alloys were examined. The castings for each alloy were made in a centrifugal titanium casting machine. Two shapes of specimens were used: a dumbbell (20 mm gauge length x 2.8 mm diameter) for mechanical property studies, and a flat slab (2 mm x 10 mm x 10 mm) for metallography, microhardness determination and X-ray diffractometry. Tensile strength, yield strength, modulus of elasticity, elongation and microhardness were evaluated. After tensile testing, the fracture surfaces were observed using scanning electron microscopy. The tensile strengths of the quaternary alloys decreased from 1016 MPa for the 1% Cu alloy to 387 MPa for the 10% Cu alloy. Elongation decreased with an increase in the copper content. The 1% Cu alloy exhibited elongation similar to Ti-6Al-4V without copper (3.0%). The results also indicated that the copper additions increased the bulk hardness of the quaternary alloy. In particular, the 10% Cu alloy had the highest hardness and underwent the most brittle fracture. The mechanical properties of cast Ti-6Al-4V alloy with 1 and 4% Cu were well within the values for existing dental casting non-precious alloys.

  19. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  20. Structure and properties during aging of an ultra-high strength Al-Cu-Li-Ag-Mg alloy

    NASA Technical Reports Server (NTRS)

    Gayle, Frank W.; Heubaum, Frank H.; Pickens, Joseph R.

    1990-01-01

    The structure and properties of the strengthening phases formed during aging in an Al-Cu-Li-Ag-Mg alloy (Weldalite 049) were elulcidated, by following the development of the microstructure by means of TEM. The results of observations showed that the Weldalite 049 alloy has a series of unusual and technologically useful combinations of mechanical properties in different aging conditions, such as natural aging without prior cold work to produce high strengths, a reversion temper of lower yield strength and unusually high ductility, a room temperature reaging of the reversion temper eventually leading to the original T4 hardness, and ultrahigh-strength T6 properties.

  1. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  2. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  3. Impact of CrSiTi and NiSi on the Thermodynamics, Microstructure, and Properties of AlCoCuFe-Based High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Wang, Xiao-Rong; Wang, Zhao-Qin; Lin, Tie-Song; He, Peng; Sekulic, Dusan P.

    2016-05-01

    Aiming to solve the problem of spontaneous combustion on titanium via electrospark deposition (ESD), two AlCoCuFe-based high-entropy alloys (HEAs), AlCoCuFe- x ( x = CrSiTi, NiSi), were produced by vacuum arc melting as electrodes in ESD process. The thermodynamic analysis of AlCoCuFe-based HEAs were carried out using the concept of mixing enthalpy matrix and a powerful thermodynamic calculation toolbox (HEA-Thermo-Calcu). The microstructure and mechanical properties of the two alloys were investigated. The AlCoCuFeCrSiTi alloy contains a body-centered cubic (BCC) phase and a face-centered cubic (FCC) phase. The AlCoCuFeNiSi alloy is composed of two BCC phases and an FCC phase. Addition of CrSiTi and NiSi to AlCoCuFe-based alloys makes the enthalpy of mixing to be sizably more negative than for the other AlCoCuFe-based HEAs. Notwithstanding the fact that the thermodynamic parameters do not agree with Yang's proposition, the two alloys form simple solid solutions. The electronegativity difference (Δ χ) favors a formation of the solid solution when Δχ ≤ 14.2. The hardness of AlCoCuFe- x ( x = CrSiTi, NiSi) alloys reaches 935 HV and 688 HV, respectively. The yield strength, fracture strength, and ultimate strain of AlCoCuFeNiSi are larger, i.e., 29, 30, and 45%, respectively, than those of the AlCoCuFeCrSiTi alloy.

  4. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    SciTech Connect

    Osborne, Matthew G.

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  5. Burner Rig Hot Corrosion of a Single Crystal Ni-48Al-Ti-Hf-Ga Alloy

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Darolia, Ram; Cuy, Michael D.

    1998-01-01

    The hot corrosion resistance of a single crystal Ni-48Al-1Ti-0.5Hf-0.2Ga alloy was examined in a Mach 0.3 burner rig at 900 C for 300 hours. The combustion chamber was doped with 2 ppmw synthetic sea salt. The hot corrosion attack produced a random mound morphology on the surface. Microstructurally, the hot corrosion attack appeared to initiate with oxide-filled pits which were often broad and shallow. At an intermediate stage, the pits increased in size to incorporate unoxidized Ni islands in the corrosion product. The rampant attack stage, which was observed only at sharp sample corners, was characterized by rapid inward growth of alumina in finger-like protrusions incorporating significant amounts of Al-depleted Ni islands. Aluminum consumption in the oxide fingers resulted in the growth of a gamma' layer ahead of the advancing oxide fingers.

  6. High temperature behavior of nanostructured Al powders obtained by mechanical alloying under NH3 flow

    NASA Astrophysics Data System (ADS)

    Caballero, E. S.; Cintas, J.; Cuevas, F. G.; Montes, J. M.; Herrera-García, M.

    2015-03-01

    Aluminium powder was mechanically alloyed under ammonia gas flow for different times (1-5 h) in order to produce a second-phase reinforcement, mainly by aluminium nitride (AlN). After milling, powders were consolidated by cold uniaxial pressing and vacuum sintering. A small amount of copper powder was added to the Al milled powder to improve its sintering behavior. Hardness and indirect tensile test were carried out at room and high temperature to evaluate the mechanical properties evolution. Results showed an remarkable hardness increase with the second phases content, even at high temperature (up to 229 HB at 400 °C). However, the high content of second phases of ceramic nature decreases the ductility, resulting in low values of tensile strength (lower than 160 MPa).

  7. Burner rig hot corrosion of a single crystal Ni-48Al-Ti-Hf-Ga alloy

    SciTech Connect

    Nesbitt, J.A.; Darolia, R.; Cuy, M.D.

    1999-07-01

    The hot corrosion resistance of a single crystal Ni-48Al-1Ti-0.5Hf-0.2Ga alloy was examined in a Mach 0.3 burner rig at 900 C for 300 hours. The combustion chamber was doped with 2 ppmw synthetic sea salt. The hot corrosion attack produced a random mound morphology on the surface. Microstructurally, the hot corrosion attack appeared to initiate with oxide-filled pits which were often broad and shallow. At an intermediate stage, the pits increased in size to incorporate unoxidized Ni islands in the corrosion product. The rampant attack stage, which was observed only at sharp sample corners, was characterized by rapid inward growth of alumina in finger-like protrusions incorporating significant amounts of Al-depleted Ni islands. Aluminum consumption in the oxide fingers resulted in the growth of a {gamma}{prime} layer ahead of the advancing oxide fingers.

  8. Microstructural Characterization of Laser-Deposited Al 4047 Alloy

    NASA Astrophysics Data System (ADS)

    Dinda, G. P.; Dasgupta, A. K.; Bhattacharya, S.; Natu, H.; Dutta, B.; Mazumder, J.

    2013-05-01

    Direct metal deposition (DMD) technology is a laser-aided rapid prototyping method that can be used to fabricate near net shape components from their CAD files. In the present study, a series of Al-Si samples have been deposited by DMD in order to optimize the laser deposition parameters to produce high quality deposit with minimum porosity and maximum deposition rate. This paper presents the microstructural evolution of the as-deposited Al 4047 sample produced with optimized process parameters. Optical, scanning, and transmission electron microscopes have been employed to characterize the microstructure of the deposit. The electron backscattered diffraction method was used to investigate the grain size distribution, grain boundary misorientation, and texture of the deposits. Metallographic investigation revealed that the microstructural morphology strongly varies with the location of the deposit. The layer boundaries consist of equiaxed Si particles distributed in the Al matrix. However, a systematic transition from columnar Al dendrites to equiaxed dendrites has been observed in each layer. The observed variation of the microstructure was correlated with the thermal history and local cooling rate of the melt pool.

  9. Correlating Hardness Retention and Phase Transformations of Al and Mg Cast Alloys for Aerospace Applications

    NASA Astrophysics Data System (ADS)

    Kasprzak, W.; Czerwinski, F.; Niewczas, M.; Chen, D. L.

    2015-03-01

    The methodology based on correlating hardness and phase transformations was developed and applied to determine the maximum temperature of hardness retention of selected Al-based and Mg-based alloys for aerospace applications. The Al alloys: A356, F357, and C355 experienced 34-66% reduction of the initial hardness, in comparison to 4-22% hardness reduction observed in Mg alloys: QE22A, EV31A, ZE41A, and WE43B after the same annealing to 450 °C. For Al alloys the hardness reduction showed a steep transition between 220 and 238 °C. In contrast, Mg alloys showed a gradual hardness decrease occurring at somewhat higher temperatures between 238 and 250 °C. The hardness data were correlated with corresponding phase transformation kinetics examined by dilatometer and electrical resistivity measurements. Although Mg alloys preserved hardness to higher temperatures, their room temperature tensile strength and hardness were lower than Al alloys. The experimental methodology used in the present studies appears to be very useful in evaluating the softening temperature of commercial Al- and Mg-based alloys, permitting to assess their suitability for high-temperature applications.

  10. Microstructure and mechanical properties of NiCoCrAlYTa alloy processed by press and sintering route

    SciTech Connect

    Pereira, J.C.; Zambrano, J.C.; Afonso, C.R.M.; Amigó, V.

    2015-03-15

    Nickel-based superalloys such as NiCoCrAlY are widely used in high-temperature applications, such as gas turbine components in the energy and aerospace industries, due to their strength, high elastic modulus, and high-temperature oxidation resistance. However, the processing of these alloys is complex and costly, and the alloys are currently used as a bond coat in thermal barrier coatings. In this work, the effect of cold press and sintering processing parameters on the microstructure and mechanical properties of NiCoCrAlY alloy were studied using the powder metallurgy route as a new way to obtain NiCoCrAlYTa samples from a gas atomized prealloyed powder feedstock. High mechanical strength and adequate densification up to 98% were achieved. The most suitable compaction pressure and sintering temperature were determined for NiCoCrAlYTa alloy through microstructure characterization. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and energy dispersive spectroscopy microanalysis (EDS) were performed to confirm the expected γ-Ni matrix and β-NiAl phase distribution. Additionally, the results demonstrated the unexpected presence of carbides and Ni–Y-rich zones in the microstructure due to the powder metallurgy processing parameters used. Thus, microhardness, nanoindentation and uniaxial compression tests were conducted to correlate the microstructure of the alloy samples with their mechanical properties under the different studied conditions. The results show that the compaction pressure did not significantly affect the mechanical properties of the alloy samples. In this work, the compaction pressures of 400, 700 and 1000 MPa were used. The sintering temperature of 1200 °C for NiCoCrAlYTa alloy was preferred; above this temperature, the improvement in mechanical properties is not significant due to grain coarsening, whereas a lower temperature produces a decrease in mechanical properties due to high porosity and

  11. An overview of the welding of Ni{sub 3}Al and Fe{sub 3}Al alloys

    SciTech Connect

    Santella, M.L.

    1996-12-31

    Weldability (degree to which defect formation is resisted when an alloy is welded) is an issue in fabrication of Ni{sub 3}Al and Fe{sub 3}Al. Work to define and improve welding of Ni{sub 3}Al and Fe{sub 3}Al alloys is reviewed and progress illustrated by examples of current activities. The cast Ni{sub 3}Al alloys currently under development, IC221M and IC396M, have low resistance to solidification cracking and hence difficult to weld. Modifications to the composition of both base alloys and weld deposits,however, increase their resistance to cracking. Crack-free, full-penetration welds were made in centrifugally cast tubes of IC221M. Tensile and stress- rupture properties of the weldments compare favorably with base metal properties. Weldability issues have limited the use of Fe{sub 3}Al alloys to weld overlay applications. Filler metal compositions suitable for weld overlay cladding were developed, and the preheat and postweld heat treatment needed to avoid cracking, were determined experimentally.

  12. Superplastic formability of Al-Cu-Li alloy Weldalite (TM) 049

    NASA Technical Reports Server (NTRS)

    Ma, Bao-Tong; Pickens, Joseph R.

    1991-01-01

    Extensive research during the past decade shows that several aluminum lithium alloys can be processed to attain a microstructure that enables superplasticity. The high tensile stress of Al-Cu-Li alloy Weldalite (TM) 049 in the T4 and T6 tempers offers tremendous potential for attaining exceptional post-SPF (superplastic formability) properties. The used SPF material is Weldalite, which was shown to induce SPF behavior in other Al-Cu-Li alloys. The superplastic behavior and resulting post-SPF mechanical properties of this alloy, which was designed to be the next major structural alloy for space applications, were evaluated. The results indicate that Weldalite alloy does indeed exhibit excellent superplasticity over a wide range of temperatures and strain rates and excellent post-SPF tensile strength at various potential service temperatures.

  13. Progress in the Modeling of NiAl-Based Alloys Using the BFS Method

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, John; Garg, Anita

    1997-01-01

    The BFS method has been applied to the study of NiAl-based materials to assess the effect of alloying additions on structure. Ternary, quaternary and even pent-alloys based on Ni-rich NiAl with additions of Ti, Cr and Cu were studied. Two approaches were used, Monte Carlo simulations to determine ground state structures and analytical calculations of high symmetry configurations which give physical insight into preferred bonding. Site occupancy energetics for ternary and the more complicated case of quaternary additions were determined, and solubility limits and precipitate formation with corresponding information concerning structure and lattice parameter were also 'observed' computationally. The method was also applied to determine the composition of alloy surfaces and interfaces. Overall, the results demonstrate that the BFS method for alloys is a powerful tool for alloy design and with its simplicity and obvious advantages can be used to complement any experimental alloy design program.

  14. Corrosion protection of Al alloys and Al-based metal-matrix composites by chemical passivation

    SciTech Connect

    Mansfeld, F.; Lin, S.; Sim, S.; Shih, H.

    1989-08-01

    Chemical passivation by immersion of aluminium alloys and aluminium 6061/ silicon carbide and aluminium 6061/graphite metal-matrix composites in cerium chloride solution produces very corrosion-resistant surfaces. Aluminium 6061 and aluminium 7075-T6 that had been immersed in 1000 ppm cerium chloride for one week did not suffer from pitting corrosion during immersion in acerated 0.5 N NaCl for three weeks. For aluminium 7075-T7l3 some improvement of the corrosion resistance was also achieved, but to a much lesser extent. Chemical passivation in cerium chloride was also successful for aluminium/silicon carbide and Allgraphite.

  15. Evaluation of the microstructure of Al-Cu-Li-Ag-Mg Weldalite (tm) alloys, part 4

    NASA Technical Reports Server (NTRS)

    Pickens, Joseph R.; Kumar, K. S.; Brown, S. A.; Gayle, Frank W.

    1991-01-01

    Weldalite (trademark) 049 is an Al-Cu-Li-Ag-Mg alloy designed to have ultrahigh strength and to serve in aerospace applications. The alloy displays significantly higher strength than competitive alloys in both naturally aged and artificially aged tempers. The strengthening phases in such tempers have been identified to, in part, explain the mechanical properties attained. In general, the alloy is strengthened by delta prime Al3Li and Guinier-Preston (GP) zones in the naturally aged tempers. In artificially aged tempers in slightly underaged conditions, strengthening is provided by several phases including GP zones, theta prime Al2Cu, S prime Al2CuMg, T(sub 1) Al2CuLi, and possibly a new phase. In the peak strength artificially aged tempers, T(sub 1) is the predominant strengthening phase.

  16. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    SciTech Connect

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-08-01

    Iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. All the weld overlays showed good oxidation/sulfidation behavior under isothermal conditions, including a gas metal arc deposit with only 21 at.% Al. A rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initially grown scales spalled and the subsequent rate of reaction was not controlled by the formation of slowly growing aluminum oxides. Higher starting aluminum concentrations (>{approximately}25 at.%) are needed to assure adequate oxidation/sulfidation lifetimes of the weld overlays. A variety of stable oxides was added to a base Fe-28 at.% Al-2 % Cr alloy to assess the effect of these dopants on the oxidation behavior at 1200{degrees}C. A Y{sub 2}O{sub 3} dispersion improved the scale adhesion relative to a Zr alloy addition, but wasn`t as effective as it is in other alumina-forming alloys. Preliminary data for powder-processed Fe-28 at.% Al-2% Cr exposed to the H{sub 2}S-H{sub 2}-H{sub 2}O-Ar gas at 800{degrees}C showed that the oxidation/sulfidation rate was similar to that of many Fe{sub 3}Al alloys produced by ingot metallurgy routes.

  17. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    SciTech Connect

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony; Grant, Glenn J.

    2015-07-09

    INCOLOY® MA956 is a ferritic Oxide Dispersion Strengthened (ODS) alloy. Three different oxides, Y4Al2O9, YAlO3 and Y3Al5O12, have been observed in this alloy. The oxide particle sizes range from just a few up to hundreds of nm and these particles are responsible of the high temperature mechanical strength of this alloy. Mechanically alloyed MA956 powder was consolidated via Friction Consolidation using three different processing conditions. As a result, three small compacts of low porosity were produced. The compacts exhibited a refined equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion.YAlO3 and Y3Al5O12 were identified in the compacts by Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS showing an aluminum enrichment trend as precipitates grow in size.

  18. Microstructural evolution in joining of TiAl with a liquid Ti alloy

    SciTech Connect

    Blue, C.A.; Blue, R.A.; Lin, R.Y. . Dept. of Materials Science and Engineering)

    1995-01-01

    In this study, the reaction between titanium aluminide and a liquid titanium alloy, 70Ti-15Cu-15Ni in wt%, was investigated in order to reveal the behavior of TiAl during joining. The microstructural evolution of the reacted melt during solidification was also studied. Issues of concern in this study include: (1) the solidification process of the melt upon termination of heating, and (2) the diffusion of Cu and Ni into the substrate during processing. To accurately control the extent of reaction, an innovative infrared processing technique was used. Infrared processing can produce heating rates exceeding 100 C/s up to the processing temperature and cooling to below 500 C in a few seconds. Such rapid rates of processing decreases or eliminates the adverse effects associated with prolonged heating. In this study, experiments were conducted at various heating times in order to investigate the solidified zone microstructure, melt affected zone thickness, and base material microstructure. The system investigated in this study is directly related to joining of titanium aluminide with a titanium brazing alloy. Meanwhile, the evolution of the microstructure may be applied to other solid-liquid reactions of titanium alloys.

  19. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  20. Radiation damage estimation in the Al-alloy cladding of the MNSR reactor

    NASA Astrophysics Data System (ADS)

    Soukieh, M.; Ghazi, N.

    2014-06-01

    The radiation damage rates in the Al-303-1-alloy cladding of the Syrian Miniature Neutron Source Reactor reactor has been numerically estimated with the The MCNP-4C and NJOY93 codes and the ENDF/B-VI library. The calculations showed that the Al-cladding alloy had received a maximum radiation damage rate equal to 7.01×10-9 (dpa/s). The total damage and helium production rates in the Al-cladding alloy were 0.13 (dpa) and 1.01×10-2 (appm, He), respectively. The contribution of the fast neutrons in the radiation damage was most effective.

  1. Effect of Cu Addition to Zn-12Al Alloy on Thermal Properties and Wettability on Cu and Al Substrates

    NASA Astrophysics Data System (ADS)

    Gancarz, Tomasz; Pstruś, Janusz; Mosińska, Sylwia; Pawlak, Sylwia

    2016-01-01

    The thermal properties, electrical resistivity, thermal linear expansion and tensile strength of a new high-temperature lead-free solder based on a eutectic Zn-Al alloy with 0.5, 1.0, or 1.5 at. pct Cu added were studied. Wettability studies on Cu substrate were performed with flux at 773 K (500 °C) for 60, 180, 240, 900, 1800, and 3600 seconds, and for 480 seconds at 733 K, 753 K, 773 K, 793 K, and 823 K (460 °C, 480 °C, 500 °C, 520 °C, and 550 °C, respectively). The experiment was designed to demonstrate the effect of the addition of Cu on the kinetics of the formation and growth of the CuZn, Cu5Zn8, CuZn4, and Al4Cu9 phases, which were identified by X-ray diffraction analysis. Wetting tests were also performed on the Al substrate, for 15 and 30 seconds at 773 K and 793 K (500 °C and 520 °C, respectively). Very low contact angles on Al pads were obtained. The electrical resistivity of Zn-Al-Cu alloys was slightly higher than that of the ZnAl eutectic alloy. The present results are discussed with respect to the available literature on Zn-Al and Zn-Al-Cu alloys.

  2. The in vitro biocompatibility and macrophage phagocytosis of Mg17Al12 phase in Mg-Al-Zn alloys.

    PubMed

    Liu, Chen; He, Peng; Wan, Peng; Li, Mei; Wang, Kehong; Tan, Lili; Zhang, Yu; Yang, Ke

    2015-07-01

    Mg alloys are gaining interest for applications as biodegradable medical implant, including Mg-Al-Zn series alloys with good combination of mechanical properties and reasonable corrosion resistance. However, whether the existence of second phase particles in the alloys exerts influence on the biocompatibility is still not clear. A deeper understanding of how the particles regulate specific biological responses is becoming a crucial requirement for their subsequent biomedical application. In this work, the in vitro biocompatibility of Mg17Al12 as a common second phase in biodegradable Mg-Al-Zn alloys was investigated via hemolysis, cytotoxicity, cell proliferation, and cell adhesion tests. Moreover, osteogenic differentiation was evaluated by the extracellular matrix mineralization assay. The Mg17Al12 particles were also prepared to simulate the real situation of second phase in the in vivo environment in order to estimate the cellular response in macrophages to the Mg17Al12 particles. The experimental results indicated that no hemolysis was found and an excellent cytocompatibility was also proved for the Mg17Al12 second phase when co-cultured with L929 cells, MC3T3-E1 cells and BMSCs. Macrophage phagocytosis co-culture test revealed that Mg17Al12 particles exerted no harmful effect on RAW264.7 macrophages and could be phagocytized by the RAW264.7 cells. Furthermore, the possible inflammatory reaction and metabolic way for Mg17Al12 phase were also discussed in detail.

  3. Further Precipitation Reactions Associated with Beta’ (Al3Zr) Particles in Al-Li-Cu-Mg-Zr Alloys

    DTIC Science & Technology

    1988-12-01

    Gregson 8’ precipitation in Al-Li-Mg-Cu-Zr alloys. H.M. Flower J. Mater. Sci. Lett., 3, 829 (1984) 5 P.L. Makin On the ageing of an aluminium-lithium...Technol., 2, 349 (1986) 8 H.M. Flower The effect of composition and heat treatment upon the et al microstructure/property relationships in Al-Li-Cu-Mg...1119 REFERENCES concluded) No. Author Title, etc 10 P.J. Gregon Microstructural control of toughness in aluminium- H.M. Flower lithium alloys. Acta

  4. Recovery of Industrial and Recycled Al-Cu Alloys Subjected to Severe Plastic Deformation

    NASA Astrophysics Data System (ADS)

    Rekik, M. A.; Kassis, K.; Masmoudi, J.; Zghal, S.; Champion, Y.; Njah, N.

    2009-11-01

    Equal channel angular pressing (ECAP) is a well-known method to obtain high hardness levels through a strong refinement of grains. To obtain fine grains, a subsequent heating is performed after deformation. The main difficulty is to retain a sufficiently small grain size. Alloy purity is an important parameter in recristallization kinetics. In the present work, an industrial and a recycled Al-4%Cu alloys were subjected to ECAP. The evolution of the microstructure of the deformed and annealed alloys was investigated. The alloys exhibit different hardness values for a given equivalent deformation. In industrial alloy, no recovery was observed at low temperatures. On the other hand, enhanced precipitation in this alloy leads to an increase in hardness balancing then softening due to recovery. A substantial decrease in hardness is observed around 250 ∘C and seems to depend on alloy purity.

  5. New Fe-Co-Ni-Cu-Al-Ti Alloy for Single-Crystal Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Belyaev, I. V.; Bazhenov, V. E.; Moiseev, A. V.; Kireev, A. V.

    2016-03-01

    A new alloy intended for single-crystal permanent magnets has been suggested. The new alloy has been designed based on the well-known Fe-Co-Ni-Cu-Al-Ti system and contains to 1 wt % Hf. The alloy demonstrates an enhanced potential ability for single-crystal forming in the course of unidirectional solidification of ingot. Single-crystal permanent magnets manufactured from this alloy are characterized by a high level of magnetic properties. When designing the new alloy, computer simulation of the phase composition and calculations of solidification parameters of complex metallic systems have been performed using the Thermo-Calc software and calculation and experimental procedures based on quantitative metallographic analysis of quenched structures. After the corresponding heat treatment, the content of high-magnetic phase in the alloy is 10% higher than that in available analogous alloys.

  6. Al-Li alloys and ultrahigh-strength steels for U. S. Navy aircraft

    SciTech Connect

    Lee, E.W.; Neu, C.E.; Kozol, J. )

    1990-05-01

    An evaluation is made of the development status and prospective performance advantages and cost reductions obtainable through the application of state-of-the-art Al-Li alloys to naval aircraft airframes and ultrahigh strength Ni-Co alloy steels to their landing gears. Structural weight fractions are expected to be reduced by 8-10 percent through substitution of high-stiffness Al-Li for conventional Al alloys. Ni-Co alloy steels enhance landing gear damage tolerance and resistance to environmental degradation, without associated weight penalty, when supplanting conventional low-alloy steels. Both materials are judged ready for immediate application to existing and next-generation U.S. Navy aircraft. 8 refs.

  7. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  8. Processing of AlCoCrFeNiTi high entropy alloy by atmospheric plasma spraying

    NASA Astrophysics Data System (ADS)

    Löbel, M.; Lindner, T.; Kohrt, C.; Lampke, T.

    2017-03-01

    High Entropy Alloys (HEA) are gaining increasing interest due to their unique combination of properties. Especially the combination of high mechanical strength and hardness with distinct ductility makes them attractive for numerous applications. One interesting alloy system that exhibits excellent properties in bulk state is AlCoCrFeNiTi. A high strength, wear resistance and high-temperature resistance are the necessary requirements for the application in surface engineering. The suitability of blended, mechanically ball milled and inert gas atomized feedstock powders for the development of atmospheric plasma sprayed (APS) coatings is investigated in this study. The ball milled and inert gas atomized powders were characterized regarding their particle morphology, phase composition, chemical composition and powder size distribution. The microstructure and phase composition of the thermal spray coatings produced with different feedstock materials was investigated and compared with the feedstock material. Furthermore, the Vickers hardness (HV) was measured and the wear behavior under different tribological conditions was tested in ball-on-disk, oscillating wear and scratch tests. The results show that all produced feedstock materials and coatings exhibit a multiphase composition. The coatings produced with inert gas atomized feedstock material provide the best wear resistance and the highest degree of homogeneity.

  9. High Strength, Nano-Structured Mg-Al-Zn Alloy

    DTIC Science & Technology

    2011-01-01

    nanocrystalline (nc) Mg AZ80 alloy, synthesized via a cryomilling and spark plasma sintering (SPS) approach are reported and discussed. The effects of...nanocrystalline (nc) Mg AZ80 alloy, synthesized via a cryomilling and spark plasma sintering (SPS) approach are reported and discussed. The effects of...forging capability [23,24]. Therefore, the Mg AZ80 alloy system was selected and processed using a cryomilling and spark plasma sintering (SPS

  10. Investigation of Structure, Properties and Deformation Mechanisms of Elevated Temperature Al Alloys with High Specific Properties

    DTIC Science & Technology

    2007-11-02

    Al2Mg3Zn3), S(Al2CuMg) and Al3(Sc, Zr) phases in L7 alloy. Dispersed precipitates of intermetallic phases strengthen the solid solution at heat...scandium intermetallics from the melt and dispersion strengthening as a result of formation of secondary particles of Al3(Sc, Zr) during artificial ageing...Al3(Sc1-xZrx) (Fig.1.2) is a reason for additional strengthening of studied alloys along with strengthening by dispersion particles of η′ phase

  11. Prediction of novel alloy phases of Al with Sc or Ta

    PubMed Central

    Bilić, Ante; Gale, Julian D.; Gibson, Mark A.; Wilson, Nick; McGregor, Kathie

    2015-01-01

    Using the evolutionary optimization algorithm, as implemented in the USPEX crystal predictor program, and first principles total energy calculations, the compositional phase diagrams for Al-Sc and Al-Ta alloy systems at zero temperature and pressure have been calculated. In addition to the known binary intermetallic phases, new potentially stable alloys, AlSc3 and AlTa7, have been identified in the Al-poor region of the phase diagram. The dynamic and thermal stability of their lattices has been confirmed from the calculated vibrational normal mode spectra in the harmonic approximation. PMID:25950915

  12. A Study of Phase Composition and Structure of Alloys of the Al - Mg - Si - Fe System

    NASA Astrophysics Data System (ADS)

    Mailybaeva, A. D.; Zolotorevskii, V. S.; Smagulov, D. U.; Islamkulov, K. M.

    2017-03-01

    The Thermo-Calc software is used to compute the phase transformations occurring during cooling of alloys. Polythermal and isothermal sections of the phase diagram of the Al - Mg - Si - Fe system are plotted. The phase composition and the structure of aluminum alloys in cast condition and after a heat treatment are studied experimentally.

  13. Magnetron deposited TiN coatings for protection of Al-Cu-Ag-Mg-Mn alloy

    NASA Astrophysics Data System (ADS)

    Stepanova, Tatiana V.; Kaziev, Andrey V.; Atamanov, Mikhail V.; Tumarkin, Alexander V.; Dolzhikova, Svetlana A.; Izmailova, Nelly Ph; Kharkov, Maxim M.; Berdnikova, Maria M.; Mozgrin, Dmitry V.; Pisarev, Alexander A.

    2016-09-01

    TiN coatings were deposited on a new Al super-alloy by magnetron sputtering in argon/nitrogen environment. The deposited layer structure, microhardness, adhesion, corrosion resistance, and fatigue life were investigated and tests demonstrated improved performance of the alloy.

  14. Effect of Rolling on High-Cycle Fatigue and Fracture of an Al - Mg - Sc Alloy

    NASA Astrophysics Data System (ADS)

    Zhemchuzhnikova, D. A.; Petrov, A. P.; Eremeev, N. V.; Eremeev, V. V.; Kaibyshev, R. O.

    2016-07-01

    The tensile strength and fatigue properties of alloy 1575 of the Al - Mg - Sc system are studied after hot deformation (at 360°C) and subsequent cold rolling with different reduction ratios. The effect of the deformed structure on the properties and mechanisms of fracture of the alloy under cyclic tests is determined.

  15. X-ray imaging and controlled solidification of Al-Cu alloys toward microstructures by design

    SciTech Connect

    Clarke, Amy J.; Tourret, Damien; Imhoff, Seth D.; Gibbs, Paul J.; Fezzaa, Kamel; Cooley, Jason C.; Lee, Wah -Keat; Deriy, Alex; Patterson, Brian M.; Papin, Pallas A.; Clarke, Kester D.; Field, Robert D.; Smith, James L.

    2015-01-30

    X-ray imaging, which permits the microscopic visualization of metal alloy solidification dynamics, can be coupled with controlled solidification to create microstructures by design. This x-ray image shows a process-derived composite microstructure being made from a eutectic Al-17.1 at.%Cu alloy by successive solidification and remelting steps.

  16. Oxidation of TiAl3 and L12 Coatings on Ti-45Al-5Nb Alloy at 1173K

    NASA Astrophysics Data System (ADS)

    Nishimoto, Takumi; Kitajima, Yuri; Hayashi, Shigenari; Narita, Toshio

    Oxidation behavior of TiAl3 and L12 coated Ti-45at%Al-5at%Nb alloys at 1173K in air was investigated using mass gain measurement, field emission scanning electron microscopy, transmission electron microscopy, electron-probe microanalysis, glow discharge optical electron spectroscopy, and glancing angle X-ray diffraction analysis. The TiAl3 formed meta-stable alumina θ-Al2O3, while the oxide scale on the L12 consisted of a duplex structure with an outer rutile TiO2 and an inner α-Al2O3. During the very initial stages of oxidation both Ti and Al in the L12 coating could be oxidized, and then the faster diffusing Ti goes out to form an outer, continuous Ti-rich oxide which covers the slow growing Al2O3. In case of the TiAl3 an outer, continuous TiO2 layer was not observed because of the smaller amount of Ti in the TiAl3. It could be concluded that the outer, Ti-rich oxide enhanced a phase transformation of Al2O3 from θ to α. To elucidate the Ti effect, Ti-vapor treated TiAl3 and Ni-50at%Al were oxidized at 1173K in air, and showed formation of an α-Al2O3, in contrast to θ-Al2O3 on their bare alloys.

  17. Synthesis of metastable phases in Al-Nb powders by mechanical alloying

    SciTech Connect

    Peng, Z.; Suryanarayana, C.; Froes, F.H. )

    1992-08-15

    Recently there have been many investigations on the synthesis and properties of transition metal trialuminides based on titanium, zirconium, vanadium, niobium and tantalum for use as structural materials in an elevated temperature environment. This interest is due to their high strength-to-density ratios, high melting points and excellent oxidation resistance. Amongst these, niobium trialuminide (NbAl{sub 3}) has a high melting point (1605{degrees} C), possesses adequate oxidation resistance (a result of the formation of a protective alumina over-layer and a density (4.54 g/cc) which is lower than that of advanced Ni{sub 3}Al-based compounds (7.6 g/cc). However, NbAl{sub 3} melts congruently and since it has an extremely limited homogeneity range, it is difficult to ensure that the chemistry falls in this desired narrow range. Further, due to the intrinsic brittleness, niobium aluminide ingots crack during solidification. Some of these problems can be overcome by producing the NbAl{sub 3} compound through the powder metallurgy route. This paper reports on the successful synthesis of homogeneous NbAl{sub 3} and amorphous phases by mechanical alloying starting from elemental powders.

  18. Tensile behavior of rapidly solidified Al-Li-Zr and Al-Li-Cu-Mg-Zr alloys at 293 and 77 K

    SciTech Connect

    Kim, S.S.; Shin, K.S.; Kim, N.J.

    1999-08-01

    It has been found that the tensile ductility of some Al-Li alloys increases significantly with decreasing temperature. Although this inverse temperature dependence has often been observed in some non-Li-containing Al alloys, such as Al 2219, the magnitude of improvement in tensile ductility is generally much higher in Li-containing Al alloys. Several hypothetical mechanisms have been proposed to explain the increase in tensile ductility at cryogenic temperatures for Al-Li alloys. At present, the studies on the cryogenic mechanical properties o Li-containing Al alloys are largely limited to ingot-melted alloys, and the data are not readily available for powder metallurgy (PM) processed Al-Li alloys. The refined microstructure of PM processed Al-Li alloys would minimize the extrinsic delamination effects on the tensile properties and, as a result, these may serve as better materials for studying the mechanism(s) for the improved cryogenic tensile properties in Al-Li alloys. The objective of the present study, therefore, was to examine the tensile properties of rapidly solidified (RS)/PM processed Al-Li alloys and to identify the mechanism of the increase in tensile ductility at cryogenic temperatures.

  19. Compact Process for the Preparation of Microfine Spherical High-Niobium-Containing TiAl Alloy Powders

    NASA Astrophysics Data System (ADS)

    Tong, J. B.; Lu, X.; Liu, C. C.; Wang, L. N.; Qu, X. H.

    2015-03-01

    High-Nb-containing TiAl alloys are a new generation of materials for high-temperature structural applications because of their superior high-temperature mechanical properties. The alloy powders can be widely used for additive manufacturing, thermal spraying, and powder metallurgy. Because of the difficulty of making microfine spherical alloy powders in quantity by conventional techniques, a compact method was proposed, which consisted of two-step ball milling of elemental powders and subsequent radio frequency (RF) argon plasma spheroidization. In comparison with conventional mechanical alloying techniques, the two-step milling process can be used to prepare alloy powders with uniform scale in a short milling time with no addition of process control agent. This makes the process effective and less contaminating. After RF argon plasma spheroidization, the powders produced exhibit good sphericity, and the number-average diameter is about 8.2 μm with a symmetric unimodal particle size distribution. The powders perform high composition homogeneity and contain predominately supersaturated α 2-Ti3Al phase. The oxygen and carbon contents of the spheroidized powder are 0.47% and 0.050%, respectively.

  20. Directional solidification studies in Ni-Al alloys

    SciTech Connect

    Lee, Je-hyun

    1993-05-01

    Three solid phases are involved in the phase equilibria of the intermetallic compound Ni{sub 3}Al near its melting point, {beta}, {gamma}{prime}(Ni{sub 3}Al), and {gamma}. The generally-accepted phase diagram involves a eutectic reaction between {beta}{prime} and {gamma}, but some recent studies agree with an older diagram due to Schramm, which has a eutectic reaction between the {beta} and {gamma}{prime} phases. The phase equilibria near Ni{sub 3}Al compositions was evaluated using quenched directional solidification experiments, that preserve the microstructures tonned at the solidification front, and using diffusion couple experiments. These experiments show that eutectic forms between {beta} and {gamma}{prime} phases, as in the Schramm diagram. Growth and phase transformations of these three phases are also studied in the directional solidification experiments. Microstructure analysis shows that etching of Ni{sub 3}Al({gamma}{prime}) is very sensitive to small composition variations and crystallographic orientation changes. The eutectic solidification study confirms that the equilibrium eutectic is {gamma}{prime}+{beta}, and that the metastable {gamma}+{beta} eutectic might be also produced in this system according to the impurities, solidification rates, and composition variations.

  1. Amorphization of Al[sub 6]Mn phase in an Al-14 a/o Mn alloy during low energy helium ion bombardment

    SciTech Connect

    Nair, K.G.M.; Krishan, K. . Materials Science Division); Vijayalakshmi, M. . Metallurgy Division)

    1993-10-01

    Amorphization of ordered intermetallic compounds has been observed during ion, electron and neutron irradiations. Investigations have been carried out in a number of systems. It has been generally observed that intermetallic compounds with a narrow range of homogeneity (line compounds) amorphize on irradiation. The present paper reports the observation of irradiation-induced amorphization in the Al[sub 6]Mn phase in an Al-14 a/o Mn alloy. The dose and energy dependence of the amorphization process are discussed. The present studies suggest that the defects produced during irradiation rather than the implanted atoms (helium) play a major role in the crystalline to amorphous transition.

  2. Consolidation and Forging Methods for a Cryomilled Al Alloy

    NASA Astrophysics Data System (ADS)

    Newbery, A. P.; Ahn, B.; Hayes, R. W.; Pao, P. S.; Nutt, S. R.; Lavernia, E. J.

    2008-09-01

    The method used to consolidate a cryogenically ball-milled powder is critical to the retention of superior strength along with acceptable tensile ductility in the bulk product. In this study, gas-atomized Al 5083 powder was cryomilled, hot vacuum degassed, and consolidated by hot isostatic pressing (HIP) or by quasi-isostatic (QI) forging to produce low-porosity billets. The billets were then forged, either at high strain rate (without a die) or quasi-isostatically, and subsequently hot rolled to produce three 6.5-mm-thick plates. Despite extended periods at elevated temperatures and differences between the consolidation/deformation methods, a similar predominantly ultrafine grain microstructure was obtained in all three plates. The plates possessed similar ultimate tensile strengths, about 50 pct greater than standard work-hardened Al 5083. However, in terms of fracture toughness, there were significant differences between the plates. Debonding at prior cryomilled powder particle surfaces was an important fracture mechanism for “HIPped” material, leading to low toughness for crack surfaces in the plane of the plate. This effect was minimized by the implementation of double QI forging, producing plate with good isotropic fracture toughness. The type of particle boundary deformation during forging and the influence of impurities appeared to be more important in determining fracture toughness than the presence of ˜10 vol pct coarser micron-sized grains.

  3. Influence of Be and Al on the magnetostrictive behavior of FeGa alloys

    SciTech Connect

    Mungsantisuk, Pinai; Corson, Robert P.; Guruswamy, Sivaraman

    2005-12-15

    The rare-earth-free body-centered-cubic FeGa-based alloys have an attractive combination of large low-field magnetostriction at room temperature, good mechanical properties, low hysteresis, and relatively low cost for use in sensor and actuator devices. This paper examines the influence of partially substituting Ga in FeGa alloys with Be and Al on their magnetostrictive behavior. Magnetic and magnetostrictive properties of the various ternary FeGaAl and FeGaBe alloys prepared by directional growth process are presented. It is shown that substitution of Ga with Al and Be can be made in FeGa alloys in certain composition ranges without a significant reduction in magnetostriction. Minimal reductions in magnetostriction when Ga is partially substituted by smaller Be or larger Al atoms in certain composition ranges indicate that local electronic environments are more important and that the effects of Ga and Be are additive.

  4. Influence of Be and Al on the magnetostrictive behavior of FeGa alloys

    NASA Astrophysics Data System (ADS)

    Mungsantisuk, Pinai; Corson, Robert P.; Guruswamy, Sivaraman

    2005-12-01

    The rare-earth-free body-centered-cubic FeGa-based alloys have an attractive combination of large low-field magnetostriction at room temperature, good mechanical properties, low hysteresis, and relatively low cost for use in sensor and actuator devices. This paper examines the influence of partially substituting Ga in FeGa alloys with Be and Al on their magnetostrictive behavior. Magnetic and magnetostrictive properties of the various ternary FeGaAl and FeGaBe alloys prepared by directional growth process are presented. It is shown that substitution of Ga with Al and Be can be made in FeGa alloys in certain composition ranges without a significant reduction in magnetostriction. Minimal reductions in magnetostriction when Ga is partially substituted by smaller Be or larger Al atoms in certain composition ranges indicate that local electronic environments are more important and that the effects of Ga and Be are additive.

  5. High-strength, creep-resistant molybdenum alloy and process for producing the same

    SciTech Connect

    Bianco, Robert; Buckman, Jr. William R.; Geller, Clint B.

    1997-12-01

    A wet-doping process for producing an oxide-dispersion strengthened (ODS), creep-resistant molybdenum alloy is disclosed. The alloy is made by adding nitrate or acetate salts of lanthanum, cerium, thorium, or yttrium to molybdenum oxide to produce a slurry, heating the slurry in a hydrogen atmosphere to produce a powder, mixing and cold isostatically pressing the powder, sintering in a hydrogen atmosphere, and thermomechanically processing (swaging, extruding, cold drawing) the product. The ODS molybdenum alloy produced by the process contains 2--4% by volume ({approximately}1--4% by weight) of an oxide of lanthanum, cerium, thorium, or yttrium. The alloy has high strength and improved creep-resistance at temperatures greater than 0.55T{sub m} of molybdenum.

  6. High-strength, creep-resistant molybdenum alloy and process for producing the same

    DOEpatents

    Bianco, R.; Buckman, R.W. Jr.; Geller, C.B.

    1999-02-09

    A wet-doping process for producing an oxide-dispersion strengthened (ODS), creep-resistant molybdenum alloy is disclosed. The alloy is made by adding nitrate or acetate salts of lanthanum, cerium, thorium, or yttrium to molybdenum oxide to produce a slurry, heating the slurry in a hydrogen atmosphere to produce a powder, mixing and cold isostatically pressing the powder, sintering in a hydrogen atmosphere, and thermomechanically processing (swaging, extruding, cold drawing) the product. The ODS molybdenum alloy produced by the process contains 2--4% by volume (ca. 1--4% by weight) of an oxide of lanthanum, cerium, thorium, or yttrium. The alloy has high strength and improved creep-resistance at temperatures greater than 0.55T{sub m} of molybdenum. 10 figs.

  7. High-strength, creep-resistant molybdenum alloy and process for producing the same

    DOEpatents

    Bianco, Robert; Buckman, Jr., R. William; Geller, Clint B.

    1999-01-01

    A wet-doping process for producing an oxide-dispersion strengthened (ODS), creep-resistant molybdenum alloy is disclosed. The alloy is made by adding nitrate or acetate salts of lanthanum, cerium, thorium, or yttrium to molybdenum oxide to produce a slurry, heating the slurry in a hydrogen atmosphere to produce a powder, mixing and cold isostatically pressing the powder, sintering in a hydrogen atmosphere, and thermomechanically processing (swaging, extruding, cold drawing) the product. The ODS molybdenum alloy produced by the process contains 2-4% by volume (.about.1-4% by weight) of an oxide of lanthanum, cerium, thorium, or yttrium. The alloy has high strength and improved creep-resistance at temperatures greater than 0.55T.sub.m of molybdenum.

  8. Fabrication and heat treatment of high strength Al-Cu-Mg alloy processed using selective laser melting

    NASA Astrophysics Data System (ADS)

    Zhang, Hu; Zhu, Haihong; Nie, Xiaojia; Qi, Ting; Hu, Zhiheng; Zeng, Xiaoyan

    2016-04-01

    The proposed paper illustrates the fabrication and heat treatment of high strength Al-Cu-Mg alloy produced by selective laser melting (SLM) process. Al-Cu-Mg alloy is one of the heat treatable aluminum alloys regarded as difficult to fusion weld. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, 3D Al-Cu-Mg parts with relative high density of 99.8% are produced by SLM from gas atomized powders. Room temperature tensile tests reveal a remarkable mechanical behavior: the samples show yield and tensile strengths of about 276 MPa and 402 MPa, respectively, along with fracture strain of 6%. The effect of solution treatment on microstructure and related tensile properties is examined and the results demonstrate that the mechanical behavior of the SLMed Al-Cu-Mg samples can be greatly enhanced through proper heat treatment. After T4 solution treatment at 540°C, under the effect of precipitation strengthening, the tensile strength and the yield strength increase to 532 MPa and 338 MPa, respectively, and the elongation increases to 13%.

  9. Durability Assessment of Various Gamma TiAl Alloys

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, Mike; Zhuang, Wyman

    2003-01-01

    Seven cast and one wrought gamma-alloys were ballistically impacted and tested under high cycle fatigue. The fatigue strength of each alloy was characterized as a function of initial flaw size and modeled using a threshold-based fracture mechanics approach.

  10. Advanced TEM characterization of oxide nanoparticles in ODS Fe–12Cr–5Al alloys

    DOE PAGES

    Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2016-01-01

    For oxide nanoparticles present in three oxide-dispersion-strengthened (ODS) Fe–12Cr–5Al alloys containing additions of (1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), and (3) Y2O3 + HfO2 (125YH), were investigated using transmission and scanning transmission electron microscopy. Furthermore, in all three alloys nano-sized (<3.5 nm) oxide particles distributed uniformly throughout the microstructure were characterized using advanced electron microscopy techniques. In the 125Y alloy, mainly Al2O3 and yttrium–aluminum garnet (YAG) phases (Y3Al5O12) were present, while in the 125YZ alloy, additional Zr(C,N) precipitates were identified. The 125YH alloy had the most complex precipitation sequence whereby in addition to the YAG and Al2O3 phases,more » Hf(C,N), Y2Hf2O7, and HfO2 precipitates were also found. The presence of HfO2 was mainly due to the incomplete incorporation of HfO2 powder during mechanical alloying of the 125YH alloy. The alloy having the highest total number density of the oxides, the smallest grain size, and the highest Vickers hardness was the 125YZ alloy indicating, that Y2O3 + ZrO2 additions had the strongest effect on grain size and tensile properties. Finally, high-temperature mechanical testing will be addressed in the near future, while irradiation studies are underway to investigate the irradiation resistance of these new ODS FeCrAl alloys.« less

  11. Nonequilibrium synthesis of NbAl3 and Nb-Al-V alloys by laser cladding. II - Oxidation behavior

    NASA Technical Reports Server (NTRS)

    Haasch, R. T.; Tewari, S. K.; Sircar, S.; Loxton, C. M.; Mazumder, J.

    1992-01-01

    Isothermal oxidation behaviors of NbAl3 alloy synthesized by laser cladding were investigated at temperatures between 800 and 1400 C, and the effect of vanadium microalloying on the oxidation of the laser-clad alloy was examined. The oxidation kinetics of the two alloys were monitored using thermal gravimetric weight gain data, and the bulk and surface chemistries were analyzed using XRD and XPS, respectively. It was found that NbAl3 did not form an exclusive layer of protective Al2O3. The oxidation products at 800 C were found to be a mixture of Nb2O5 and Al2O3. At 1200 C, a mixture of NbAlO4, Nb2O5, and Al2O3 formed; and at 1400 C, a mixture of NbAlO4, Al2O3, NbO2, NbO(2.432), and Nb2O5 formed. The addition of V led to a dramatic increase of the oxidation rate, which may be related to the formation of (Nb, V)2O5 and VO2, which grows in preference to protective Al2O3.

  12. Phase transformations in rapidly quenched Al-Cr-Zr alloys during heat treatment

    NASA Astrophysics Data System (ADS)

    Zvereva, N. L.; Kazakova, E. F.; Dmitrieva, N. E.

    2017-02-01

    Results from studying the effect zirconium has on solid-phase processes in aluminum-chromium alloys are presented. Rapidly quenched alloys are prepared via melt spinning. The quenching rate is 106 K/s. By means of physicochemical analysis, it is shown that doping Al-Cr alloys with zirconium improves the thermal stability of supersaturated solid solutions and stabilizes their microcrystalline structure; this hinders the coagulation of intermetallic phases and thus improves the hardness of the alloys. It is found that supersaturated solid solutions of Cr and Zr in aluminum undergo stepwise decomposition; the temperature and time parameters of each step are shown in TTT diagrams.

  13. Mechanical Properties and High Temperature Oxidation Behavior of Ti-Al Coating Reinforced by Nitrides on Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Dai, Jingjie; Yu, Huijun; Zhu, Jiyun; Weng, Fei; Chen, Chuanzhong

    2016-05-01

    Ti-Al alloyed coating reinforced by nitrides was fabricated by laser surface alloying technique to improve mechanical properties and high temperature oxidation resistance of Ti-6Al-4V titanium alloy. Microstructures, mechanical properties and high temperature oxidation behavior of the alloyed coating were analyzed. The results show that the alloyed coating consisted of Ti3Al, TiAl2, TiN and Ti2AlN phases. Nitrides with different morphologies were dispersed in the alloyed coating. The maximum microhardness of the alloyed coating was 906HV. The friction coefficients of the alloyed coating at room temperature and high temperature were both one-fourth of the substrate. Mass gain of the alloyed coating oxidized at 800∘C for 1000h in static air was 5.16×10-3mg/mm2, which was 1/35th of the substrate. No obvious spallation was observed for the alloyed coating after oxidation. The alloyed coating exhibited excellent mechanical properties and long-term high temperature oxidation resistance, which improved surface properties of Ti-6Al-4V titanium alloy significantly.

  14. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  15. FINDING TRACERS FOR SUPERNOVA PRODUCED {sup 26}Al

    SciTech Connect

    Young, Patrick A.; Ellinger, Carola I.; Arnett, David; Fryer, Chris L.; Rockefeller, Gabriel

    2009-07-10

    We consider the cospatial production of elements in supernova explosions to find observationally detectable proxies for enhancement of {sup 26}Al in supernova ejecta and stellar systems. Using four progenitors, we explore a range of one-dimensional explosions at different energies and an asymmetric three-dimensional explosion. We find that the most reliable indicator of the presence of {sup 26}Al in unmixed ejecta is a very low S/Si ratio ({approx}0.05). Production of N in O/S/Si-rich regions is also indicative. The biologically important element P is produced at its highest abundance in the same regions. Proxies should be detectable in supernova ejecta with high spatial resolution multiwavelength observations, but the small absolute abundance of material injected into a proto-planetary disk makes detection unlikely in existing or forming stellar/planetary systems.

  16. Microstructure and Mechanical Properties of a Novel Rapidly Solidified, High-Temperature Al-Alloy

    SciTech Connect

    Overman, Nicole R.; Mathaudhu, Suveen; Choi, Jung-Pyung; Roosendaal, Timothy J.; Pitman, Stan G.

    2016-02-12

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe11.4Si1.8V1.6Mn0.9 (wt. %), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1-0.25µm whereas branching in the shot material was 0.5-1.0µm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300°C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2MPa at room temperature and 298.0MPa at 300°C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures.

  17. Processing of bulk Al7075 alloy by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Málek, P.; Molnárová, O.; Cinert, J.; Lukáč, F.; Chráska, T.

    2017-02-01

    The main advantages of powder metallurgy processing route are the possibility to produce near-net-shape compacts and to minimize the finish machining and material loss. The main problem in particle consolidation process is to suppress porosity, to remove oxide layers, and to retain the microstructure of powder materials. Spark plasma sintering (SPS) combines concurrent uniaxial pressure and direct heating by a pulsed DC current. Sintering occurs at relatively low temperatures for a short time and does not influence significantly the microstructure in the interiors of original powder particles. The efficiency of SPS in producing compacts with low porosity might be dependent on the distribution of particle size in original powder material. The gas atomized Al7075 powder was sieved to several charges and then sintered by SPS. Microstructure of sintered compacts was studied by light and scanning electron microscopy. The phase composition was investigated using X-ray diffraction. The mechanical behaviour was tested by bending tests.

  18. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Hoelzer, David T.; Pint, Bruce A.; Unocic, Kinga A.

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  19. Tribological Properties of the Fe-Al-Cr Alloyed Layer by Double Glow Plasma Surface Metallurgy

    NASA Astrophysics Data System (ADS)

    Luo, Xixi; Yao, Zhengjun; Zhang, Pingze; Zhou, Keyin; Wang, Zhangzhong

    2016-09-01

    A Fe-Al-Cr alloyed layer was deposited onto the surface of Q235 low-carbon steel via double glow plasma surface metallurgy (DGPSM) to improve the steel's wear resistance. After the DGPSM treatment, the Fe-Al-Cr alloyed layer grown on the Q235 low-carbon steel was homogeneous and compact and had a thickness of 25 µm. The layer was found to be metallurgically adhered to the substrate. The frictional coefficient and specific wear rate of the sample with a Fe-Al-Cr alloyed layer (treated sample) were both lower than those of the bare substrate (untreated sample) at the measured temperatures (25, 250 and 450 °C). The results indicated that the substrate and the alloyed layer suffered oxidative wear and abrasive wear, respectively, and that the treated samples exhibited much better tribological properties than did the substrate. The formation of Fe2AlCr, Fe3Al(Cr), FeAl(Cr), Fe(Cr) sosoloid and Cr23C6 phases in the alloyed layer dramatically enhanced the wear resistance of the treated sample. In addition, the alloyed layer's oxidation film exhibited a self-healing capacity with lubrication action that also contributed to the improvement of the wear resistance at high temperature. In particular, at 450 °C, the specific wear rate of treated sample was 2.524 × 10-4 mm3/N m, which was only 45.2% of the untreated sample.

  20. Dilute-As AlNAs Alloy for Deep-Ultraviolet Emitter

    PubMed Central

    Tan, Chee-Keong; Borovac, Damir; Sun, Wei; Tansu, Nelson

    2016-01-01

    The band structures of dilute-As AlNAs alloys with As composition ranging from 0% up to 12.5% are studied by using First-Principle Density Functional Theory (DFT) calculation. The energy band gap shows remarkable reduction from 6.19 eV to 3.87 eV with small amount of As content in the AlNAs alloy, which covers the deep ultraviolet (UV) spectral regime. A giant bowing parameter of 30.5 eV ± 0.5 eV for AlNAs alloy is obtained. In addition, our analysis shows that the crossover between crystal field split-off (CH) band and heavy hole (HH) bands occurs in the dilute-As AlNAs alloy with As-content of ~1.5%. This result implies the possibility of dominant transverse electric (TE)-polarized emission by using AlNAs alloy with dilute amount of As-content. Our findings indicate the potential of dilute-As AlNAs alloy as the new active region material for TE-polarized III-Nitride-based deep UV light emitters. PMID:26905060

  1. Permanent mold casting of titanium alloy Ti-6Al-4V

    SciTech Connect

    Sadayappan, M.; Sahoo, M.; Lavender, C.; paul.jablonski, P.D.

    2008-01-01

    A literature review indicated that data on the effect of various casting defects, such as inclusions and porosity, on the properties of titanium alloy castings were not readily available. This information is required to reduce the cost of fabricating titanium castings for potential automotive applications. To this end, a research project was initiated to develop data on the as-cast properties of titanium alloy Ti-6Al-4V (Ti64). Step plate castings with 3.2, 6.3, 13, and 25 mm thick steps were produced in a high-density graphite mold following melting in an induction furnace with water-cooled copper hearth. The mechanical properties were determined in the as-cast condition and were found to be close to the values reported in standards. Few casting defects such as inclusions and porosity were observed, and the loss of strength due to these defects is not significant. It is shown that titanium castings with good mechanical properties can be produced in high-density graphite molds.

  2. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  3. Effects of microstructure on the erosion of Al-Si alloys ny solid particles

    NASA Astrophysics Data System (ADS)

    Shin, Y. W.; Sargent, G. A.; Conrad, H.

    1987-03-01

    The effects of microstructure on the erosion of Al-Si alloys by 40 μm Al2O3 particles were investigated. The impact angle dependence of the erosion rate of Al and the Al-Si alloys exhibited the ductile signature, whereas that for pure Si showed the brittle signature. The eroded surface of pure Al was characterized by craters, lips, overlaps and folds, and platelets; that for pure Si exhibited complex radial and lateral cracking at the impact site. At shallow impact angles these features were elongated in the direction of the tangential component of the velocity in both materials. The measured erosion rates of the Al-Si alloys were found to be in accord with an inverse rule of mixtures based on pure Al and pure Si; better agreement was, however, obtained if pure Al and the eutectic were taken as the two constituents for the hypoeutectic alloys, and pure Si and the eutectic for the hypereutectic alloys. The microstructure size had two effects: (a) scaling with respect to the impact damage zone size and (b) an influence on the physical and mechanical properties which govern material removal. The present results are considered in terms of current models for the erosion of ductile and brittle materials.

  4. Computer Modelling of Age Hardening for Isothermally Aged Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Wu, Linda; Ferguson, W. George

    Computer modelling, due to it saving time and money, has been widely used in industrial simulation. The present model, which is based on the Shercliff-Ashby methodology for the ageing of aluminum alloys, can be used to predict the yield strength (or hardness) of Al-Mg-Si alloys for the artificial ageing temperature below the solvus temperature as a function of time. With suitable input data, this model can be applied to most Al-Mg-Si alloys, wrought or cast. In the present model, input data for aluminium alloys of A356, A357 and 6061 is taken from the open literature, and then the unknown constants are calibrated from these data. After calibration, the ageing curves are constructed for different isothermal ageing temperatures. Finally, experimentally ageing heat treatments at different temperatures for casting alloys of A356 were done to validate the model.

  5. Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

    NASA Technical Reports Server (NTRS)

    Verzasconi, S. L.; Morris, J. W., Jr.

    1989-01-01

    The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

  6. Interdiffusion and Reaction between Zr and Al Alloys from 425 degrees to 625 degrees C

    SciTech Connect

    J. Dickson; L. Zhou; A. Ewh; M. Fu; D. D. Keiser, Jr.; Y. H. Sohn; A. Paz y Puente

    2014-06-01

    Zirconium has recently garnered attention for use as a diffusion barrier between U–Mo nuclear fuels and Al cladding alloys. Interdiffusion and reactions between Zr and Al, Al-2 wt.% Si, Al-5 wt.% Si or AA6061 were investigated using solid-to-solid diffusion couples annealed in the temperature range of 425 degrees to 625 degrees C. In the binary Al and Zr system, the Al3Zr and Al2Zr phases were identified, and the activation energy for the growth of the Al3Zr phase was determined to be 347 kJ/mol. Negligible diffusional interactions were observed for diffusion couples between Zr vs. Al-2 wt.% Si, Al-5 wt.% Si and AA6061 annealed at or below 475 degrees C. In diffusion couples with the binary Al–Si alloys at 560 degrees C, a significant variation in the development of the phase constituents was observed including the thick t1 (Al5SiZr2) with Si content up to 12 at.%, and thin layers of (Si,Al)2Zr, (Al,Si)3Zr, Al3SiZr2 and Al2Zr phases. The use of AA6061 as a terminal alloy resulted in the development of both T1 (Al5SiZr2) and (Al,Si)3Zr phases with a very thin layer of (Al,Si)2Zr. At 560 degrees C, with increasing Si content in the Al–Si alloy, an increase in the overall rate of diffusional interaction was observed; however, the diffusional interaction of Zr in contact with multicomponent AA6061 with 0.4–0.8 wt.% Si was most rapid.

  7. Phase separation in equiatomic AlCoCrFeNi high-entropy alloy.

    PubMed

    Manzoni, A; Daoud, H; Völkl, R; Glatzel, U; Wanderka, N

    2013-09-01

    The microstructure of the as-cast AlCoCrFeNi high entropy alloy has been investigated by transmission electron microscopy and atom probe tomography. The alloy shows a very pronounced microstructure with clearly distinguishable dendrites and interdendrites. In both regions a separation into an Al-Ni rich matrix and Cr-Fe-rich precipitates can be observed. Moreover, fluctuations of single elements within the Cr-Fe rich phase have been singled out by three dimensional atom probe measurements. The results of investigations are discussed in terms of spinodal decomposition of the alloying elements inside the Cr-Fe-rich precipitates.

  8. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  9. Mechanical behaviour of pressed and sintered CP Ti and Ti-6Al-7Nb alloy obtained from master alloy addition powder.

    PubMed

    Bolzoni, L; Weissgaerber, T; Kieback, B; Ruiz-Navas, E M; Gordo, E

    2013-04-01

    The Ti-6Al-7Nb alloy was obtained using the blending elemental approach with a master alloy and elemental titanium powders. Both the elemental titanium and the Ti-6Al-7Nb powders were characterised using X-ray diffraction, differential thermal analysis and dilatometry. The powders were processed using the conventional powder metallurgy route that includes uniaxial pressing and sintering. The trend of the relative density with the sintering temperature and the microstructural evolution of the materials sintered at different temperatures were analysed using scanning electron microscopy and X-ray diffraction. A minimum sintering temperature of 1200°C has to be used to ensure the homogenisation of the alloying elements and to obtain a pore structure composed of spherical pores. The sintered samples achieve relative density values that are typical for powder metallurgy titanium and no intermetallic phases were detected. Mechanical properties comparable to those specified for wrought Ti-6Al-7Nb medical devices are normally obtained. Therefore, the produced materials are promising candidates for load bearing applications as implant materials.

  10. Characteristics of Friction Welding Between Solid Bar of 6061 Al Alloy and Pipe of Al-Si12CuNi Al Cast Alloy

    NASA Astrophysics Data System (ADS)

    Kimura, M.; Sakaguchi, H.; Kusaka, M.; Kaizu, K.; Takahashi, T.

    2015-11-01

    This paper describes the characteristics of friction welding between a solid bar of 6061 Al alloy and a pipe of Al-Si12CuNi (AC8A) Al cast alloy. When the joint was made by a continuous drive friction welding machine (conventional method), the AC8A portion of the joint showed heavy deformation and the AA6061 showed minimal deformation. In particular, the joint could not be successfully made with following conditions, because AC8A pipe side crushed due to insufficient friction heat or high pressure: a short friction time such as 0.3 s, high friction pressure such as 100 MPa, or high forge pressure such as 150 MPa. The heavy deformation of AC8A side was caused by increasing friction torque during braking. To prevent braking deformation until rotation stops, a joint was made by a continuous drive friction welding machine that has an electromagnetic clutch. When the clutch was released, the relative speed between both specimens simultaneously decreased to zero. When the joint was made with friction pressure of 25 MPa, friction time of 0.3 s, and forge pressure of 125 MPa, the joining could be successfully achieved and that had approximately 16% efficiency. In addition, when the joint was made with friction pressure of 25 MPa, friction time of 0.7 s, and forge pressure of 125 MPa, it had approximately 54% efficiency. However, all joints showed the fracture between the traveled weld interface and the AC8A side, because the weld interface traveled in the longitudinal direction of AC8A side from the first contacted position of both weld faying surfaces. Hence, it was clarified that the friction welding between a solid bar of AA6061 and a cast pipe of AC8A was not desirable since the traveling phenomena of the weld interface were caused by the combination of the shapes of the friction welding specimens.

  11. Thermodynamic analysis of compatibility of several reinforcement materials with beta phase NiAl alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1988-01-01

    Chemical compatibility of several reinforcement materials with beta phase NiAl alloys within the concentration range 40 to 50 at. percent Al have been analyzed from thermodynamic considerations at 1373 and 1573 K. The reinforcement materials considered in this study include carbides, borides, oxides, nitrides, beryllides, and silicides. Thermodynamic data for NiAl alloys have been reviewed and activity of Ni and Al in the beta phase have been derived at 1373 and 1573 K. Criteria for chemical compatibility between the reinforcement material and the matrix have been defined and several chemically compatible reinforcement materials have been defined.

  12. Effect of Annealing on the Electrical Resistivity and Strengthening of Low-Alloy Alloys of the Al - Zr - Si System

    NASA Astrophysics Data System (ADS)

    Alabin, A. N.; Belov, N. A.; Korotkova, N. O.; Samoshinal, M. E.

    2017-01-01

    The effect of annealing at up to 550°C on the electrical resistivity ρ and HB hardness of low-alloy alloys of the Al - Zr - Si system containing up to 0.3% Zr and 0.3% Si is studied. The Thermo-Calc software is used to analyze the phase composition of the system. The computed and experimental data are used to determine the lower and upper limits for heating of cast preforms from Al - Zr alloys (shaped castings and ingots). It is shown that heating below 400°C and above 450°C is not expedient, because it increases the duration of the annealing in the former case and lowers the hardening effect due to coarsening of the Zr-containing particles in the latter case.

  13. Effect of Al substitution for Ga on the mechanical properties of directional solidified Fe-Ga alloys

    NASA Astrophysics Data System (ADS)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu

    2017-02-01

    Alloys of Fe82Ga18-xAlx (x=0, 4.5, 6, 9, 12, 13.5) were prepared by directional solidification technique and exhibited a <001> preferred orientation along the axis of alloy rods. The saturation magnetostriction value of the Fe82Ga13.5Al4.5 alloy was 247 ppm under no pre-stress. The tensile properties of alloys of Fe82Ga18-xAlx at room temperature were investigated. The results showed that tensile ductility of binary Fe-Ga alloy was significantly improved with Al addition. The fracture elongation of the Fe82Ga18 alloy was only 1.3%, while that of the Fe82Ga9Al9 alloy increased up to 16.5%. Addition of Al increased the strength of grain boundary and cleavage, resulting in the enhancement of tensile ductility of the Fe-Ga-Al alloys. Analysis of deformation microstructure showed that a great number of deformation twins formed in the Fe-Ga-Al alloys, which were thought to be the source of serrated yielding in the stress-strain curves. The effect of Al content in the Fe-Ga-Al alloys on tensile ductility was also studied by the analysis of deformation twins. It indicated that the joint effect of slip and twinning was beneficial to obtain the best ductility in the Fe82Ga9Al9 alloy.

  14. Microstructure and properties of the eutectic 12Si-Al alloy subjected to barothermal treatment

    NASA Astrophysics Data System (ADS)

    Dedyaeva, E. V.; Nikiforov, P. N.; Padalko, A. G.; Talanova, G. V.; Shvorneva, L. I.

    2016-09-01

    A binary 12Si-Al alloy is subjected to barothermal treatment (hot isostatic pressing) at a temperature of 560°C and a pressure of 100 MPa for 3 h. This treatment is shown to result in a high degree of homogenization in the chemically and structurally heterogeneous initial alloy. As follows from the morphology of silicon microparticles, barothermal treatment of the 12Si-Al alloy leads to thermodynamically promoted silicon dissolution in the aluminum matrix up to 10 at % with the formation of a metastable supersaturated solid solution, which decomposes upon cooling. The process of removal of porosity, which results in the formation of a high-density homogeneous material, is analyzed. After a cycle of barothermal treatment, a bimodal size distribution of the silicon phase constituent forms in the 12Si-Al alloy at an average microparticle size of 2.7 μm and an average nanoparticle size of 36 nm. The linear thermal expansion coefficient of the alloy decreases after barothermal treatment, and the microhardness of the eutectic alloy is determined after this treatment. Barothermal treatment of the 12Si-Al alloy is shown to be an effective tool for the removal of microporosity, achieving a high degree of homogenization, and forming a near-optimum bimodal size distribution of the silicon structural constituent, which is comparable with or even exceeds the results of conventional heat treatment of the material at atmospheric or lower pressure.

  15. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces.

  16. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-04-12

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  17. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  18. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  19. Diffusional transport and predicting oxidative failure during cyclic oxidation of beta-NiAl alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Vinarcik, E. J.; Barrett, C. A.; Doychak, J.

    1992-01-01

    Nickel aluminides (NiAl) containing 40-50 at. percent Al and up to 0.1 at. percent Zr have been studied following cyclic oxidation at 1200, 1300, 1350 and 1400 C. The selective oxidation of aluminum resulted in the formation of protective Al2O3 scales on each alloy composition at each temperature. However, repeated cycling eventually resulted in the gradual formation of less protective NiAl2O4. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime-(Ni3Al) which formed as a result of the loss of aluminum from the sample. A simple methodology is presented to predict the protective life of beta-NiAl alloys. This method predicts the oxidative lifetime due to aluminum depletion when the aluminum concentration decreases to a critical concentration. The time interval preceding NiAl2O4 formation (i.e., the lifetime based on protective Al2O3 formation) and predicted lifetimes are compared and discussed. Use of the method to predict the maximum use temperature for NiAl-Zr alloys is also discussed.

  20. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  1. Formation and Stability of Equiatomic and Nonequiatomic Nanocrystalline CuNiCoZnAlTi High-Entropy Alloys by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Varalakshmi, S.; Kamaraj, M.; Murty, B. S.

    2010-10-01

    Nanocrystalline equiatomic high-entropy alloys (HEAs) have been synthesized by mechanical alloying in the Cu-Ni-Co-Zn-Al-Ti system from the binary CuNi alloy to the hexanary CuNiCoZnAlTi alloy. An attempt also has been made to find the influence of nonequiatomic compositions on the HEA formation by varying the Cu content up to 50 at. pct (Cu x NiCoZnAlTi; x = 0, 8.33, 33.33, 49.98 at. pct). The phase formation and stability of mechanically alloyed powder at an elevated temperature (1073 K [800 °C] for 1 hour) were studied. The nanocrystalline equiatomic Cu-Ni-Co-Zn-Al-Ti alloys have a face-centered cubic (fcc) structure up to quinary compositions and have a body-centered cubic (bcc) structure in a hexanary alloy. In nonequiatomic alloys, bcc is the dominating phase in the alloys containing 0 and 8.33 at. pct of Cu, and the fcc phase was observed in alloys with 33.33 and 49.98 at. pct of Cu. The Vicker’s bulk hardness and compressive strength of the equiatomic nanocrystalline hexanary CuNiCoZnAlTi HEA after hot isostatic pressing is 8.79 GPa, and the compressive strength is 2.76 GPa. The hardness of these HEAs is higher than most commercial hard facing alloys ( e.g., Stellite, which is 4.94 GPa).

  2. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  3. Length scale of the dendritic microstructure affecting tensile properties of Al-(Ag)-(Cu) alloys

    NASA Astrophysics Data System (ADS)

    Duarte, Roberto N.; Faria, Jonas D.; Brito, Crystopher; Veríssimo, Nathalia C.; Cheung, Noé; Garcia, Amauri

    2016-12-01

    The dependence of tensile properties on the length scale of the dendritic morphology of Al-Cu, Al-Ag and Al-Ag-Cu alloys is experimentally investigated. These alloys were directionally solidified (DS) under a wide range of cooling rates (Ṫ), permitting extensive microstructural scales to be examined. Experimental growth laws are proposed relating the primary dendritic arm spacing, λ1 to Ṫ and tensile properties to λ1. It is shown that the most significant effect of the scale of λ1 on the tensile properties is that of the ternary alloy, which is attributed to the more homogeneous distribution of the eutectic mixture for smaller λ1 and by the combined reinforcement roles of the intermetallics present in the ternary eutectic: Al2Cu and nonequilibrium Ag3Al.

  4. Effect of rapid solidification on the microstructure and mechanical properties of hot-pressed Al-20Si-5Fe alloys

    SciTech Connect

    Rajabi, M.; Vahidi, M.; Simchi, A.; Davami, P.

    2009-11-15

    The aim of this work is to study the effect of cooling rate and subsequent hot consolidation on the microstructural features and mechanical strength of Al-20Si-5Fe-2X (X = Cu, Ni and Cr) alloys. Powder and ribbons were produced by gas atomization and melt spinning processes at two different cooling rates of 1 x 10{sup 5} K/s and 5 x 10{sup 7} K/s. The microstructure of the products was examined using optical microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The particles were consolidated by hot pressing at 400 deg. C/250 MPa/1 h under a high purity argon atmosphere and the microstructure, hardness and compressive strength of the compacts were evaluated. Results showed a profound effect of the cooling rate, consolidation stage, and transition metals on the microstructure and mechanical strength of Al-20Si-5Fe alloys. While microstructural refining was obtained at both cooling rates, the microstructure of the atomized powder exhibited the formation of fine primary silicon ({approx} 1 {mu}m), eutectic Al-Si phase with eutectic spacing of {approx} 300 nm, and {delta}-iron intermetallic. Supersaturated Al matrix containing 5-7 at.% silicon and nanometric Si precipitates (20-40 nm) were determined in the microstructure of the melt-spun ribbons. The hot consolidation resulted in coarsening of Si particles in the atomized particles, and precipitation of Si and Fe-containing intermetallics from the supersaturated Al matrix in the ribbons. The consolidated ribbons exhibited higher mechanical strength compared to the atomized powders, particularly at elevated temperatures. The positive influence of the transition metals on the thermal stability of the Al-20Si-5Fe alloy was noticed, particularly in the Ni-containing alloy.

  5. Porous Ti6Al4V alloys with enhanced normalized fatigue strength for biomedical applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Zhou, Lian

    2016-03-01

    In this paper, porous Ti6Al4V alloys for biomedical applications were fabricated by diffusion bonding of alloy meshes. The compression-compression fatigue behavior was studied. It results that porous Ti6Al4V alloys show enhanced normalized fatigue strength which is in the range of 0.5-0.55 at 10(6)cycles. The porosity has some effect on the absolute S-N curves but minor effect on the normalized S-N curves. The relationship between strain per cycle and number of cycles shows three distinct stages and the value of strain per cycle is constant in stage II. The reasons for the higher normalized fatigue strength of porous Ti6Al4V alloys are discussed based on the fatigue crack initiation and propagation.

  6. Superplasticity and hot rolling of two-phase intermetallic alloy based on TiAl

    SciTech Connect

    Imayev, R.; Shagiev, M.; Salishchev, G.; Imayev, V.; Valitov, V.

    1996-03-15

    The recent investigations of superplasticity (SP) in intermetallic alloys indicate that these materials exhibit lower indices of SP (the relative elongation to rupture) at high enough homologous temperatures and low strain rates compared to conventional alloys. This behavior inhibits application of SP effects in intermetallics. The results of two-phase titanium alloys indicate that the combination of a high stable microstructure with a submicron grain size is necessary to realize the effect of SP at relatively high strain rates. The aim of the present work is to examine the SP behavior of a Ti-46at.%Al intermetallic alloy (TiAl + Ti{sub 3}Al) with micro- and submicron grain sizes and to apply obtained results in hot rolling.

  7. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  8. Laser Weldability of High-Strength Al-Zn Alloys and Its Improvement by the Use of an Appropriate Filler Material

    NASA Astrophysics Data System (ADS)

    Enz, Josephin; Riekehr, Stefan; Ventzke, Volker; Huber, Norbert; Kashaev, Nikolai

    2016-06-01

    Heat-treatable Al-Zn alloys are promising candidates for use as structural lightweight materials in automotive and aircraft applications. This is mainly due to their high strength-to-density ratio in comparison to conventionally employed Al alloys. Laser beam welding is an efficient method for producing joints with high weld quality and has been established in the industry for many years. However, it is well known that aluminum alloys with a high Zn content or, more precisely, with a high (Zn + Mg + Cu) content are difficult to fusion weld due to the formation of porosity and hot cracks. The present study concerns the laser weldability of these hard-to-weld Al-Zn alloys. In order to improve weldability, it was first necessary to understand the reasons for weldability problems and to identify crucial influencing factors. Based on this knowledge, it was finally possible to develop an appropriate approach. For this purpose, vanadium was selected as additional filler material. Vanadium exhibits favorable thermophysical properties and, thereby, can improve the weldability of Al-Zn alloys. The effectiveness of the approach was verified by its application to several Al-Zn alloys with differing amounts of (Zn + Mg + Cu).

  9. Hydrogen induced surface cracking in an 8090 Al-Li alloy during high cycle fatigue

    SciTech Connect

    Laffin, C.; Raghunath, C.R.; Lopez, H.F. . Materials Dept.)

    1993-10-01

    In recent years, there has been an increasing interest in understanding the effects of aggressive or moist environments on the properties of Al-Li alloys. However, most of the existing work has been focused on their stress corrosion cracking resistance. Consequently, only a few reports are available on the environmental fatigue strength of these alloys. Upon exposure to aggressive environments, the fatigue crack propagation resistance can be detrimentally affected. R. Piascik and R. Gangloff found enhanced cyclic crack growth rates in an Al-Li-Cu alloy when a critical water vapor pressure was exceeded. Thermodynamically, at atmospheric pressures, strong interactions between hydrogen and lithium are expected to give rise to stable lithium hydrides. Evidence for the development of hydride phases in Al-Li alloys exposed to hydrogen environments has been reported by various workers. Thus, it is likely that HE via hydride formation can be the relevant mechanisms in Al-Li alloys that have been in contact with hydrogen. Since lithium hydrides are stable up to temperatures of 773 K, previous hydrogen exposure can lead to an irreversible mode of embrittlement. Thus, it was the objective of the present work to investigate the effects of hydrogen during aging on the ensuing high cycle fatigue (HCF) performance of an 8090 Al-Li alloy.

  10. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    PubMed Central

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  11. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    NASA Astrophysics Data System (ADS)

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-05-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering.

  12. Microstructural changes to AlCu6Ni1 alloy after prolonged annealing at elevated temperature.

    PubMed

    Wierzbińska, M; Sieniawski, J

    2010-03-01

    This work presents results of microstructure examination of AlCu(6)Ni(1) aluminium alloy. The commercial AlCu(4)Ni(2)Mg(2) (M-309) alloy is widely used for elements of aircraft and automotive engines. Modification its chemical composition was aimed at improving the stability of mechanical properties of the alloy subjected to long-term exposure to high temperature. The alloy after standard T6 heat treatment (solution heat treated at 818 K/10 h/water quenched followed by ageing at 498 K/8 h/air cooled) was annealed for 150 h at elevated temperature of 573 K corresponding to the maximum value at which structural elements of jet piston engines made of aluminium alloys operate. It was found that applied heat treatment caused an increasing in the particles of hardening phase (theta'-Al(2)Cu) size. The significant growth of the length of theta'-Al(2)Cu precipitations was observed in particularly. Nevertheless, it did not strongly result in change of its shape - the 'crystallites' and 'rods' were still characteristic of hardening phase morphology. The phenomena of the growth of theta'-Al(2)Cu precipitates caused decreasing the mechanical properties of the alloy, what is the subject of further investigations by the authors.

  13. Rare-earth metals (REMs) in nickel aluminide-based alloys: II. Effect of a REM on the phase composition of a multicomponent Ni3Al-based alloy

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Drozdov, A. A.; Kazanskaya, N. K.; Morozov, A. E.; Kolobov, Yu. R.; Vershinina, T. N.; Kozlov, E. V.

    2008-10-01

    The hardening mechanisms are studied in the cast high-temperature next-generation materials that are based on the intermetallic compound Ni3Al and are low alloyed with refractory (W, Re, Mo, Cr) and reaction- and surface-active (REM, Ti, etc.) metals. The interaction of the main impurities (C, O, Si, S) with three characteristic representatives of the REM group (namely, Y, La, Ce), which can be used for alloying, is analyzed. The reported data on the behavior of some REMs in the alloys based on nickel monoaluminide NiAl are considered. The effect of the REMs on the phase compositions of real multicomponent semicommercial Ni3Al-based VKNA alloys produced by directional solidification is investigated, and the excess phases precipitating upon alloying are revealed. Alloying with refractory metals and REMs is shown to lead to the formation of nanophases that stabilize the dendritic or single-crystal structure of VKNA-type cast alloys and strengthen the interface boundaries in them.

  14. Long-term superelastic cycling at nano-scale in Cu-Al-Ni shape memory alloy micropillars

    SciTech Connect

    San Juan, J. Gómez-Cortés, J. F.

    2014-01-06

    Superelastic behavior at nano-scale has been studied along cycling in Cu-Al-Ni shape memory alloy micropillars. Arrays of square micropillars were produced by focused ion beam milling, on slides of [001] oriented Cu-Al-Ni single crystals. Superelastic behavior of micropillars, due to the stress-induced martensitic transformation, has been studied by nano-compression tests during thousand cycles, and its evolution has been followed along cycling. Each pillar has undergone more than thousand cycles without any detrimental evolution. Moreover, we demonstrate that after thousand cycles they exhibit a perfectly reproducible and completely recoverable superelastic behavior.

  15. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  16. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    NASA Technical Reports Server (NTRS)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  17. High temperature deformation and fracture mechanisms in a dendritic Ni[sub 3]Al alloy

    SciTech Connect

    Kim, H.K.; Earthman, J.C. . Dept. of Mechanical and Aerospace Engineering)

    1994-03-01

    The mechanisms that control high temperature deformation and rupture were studied in a Ni[sub 3]Al alloy that was thermo-mechanically treated to produce a non-porous dendritic grain structure. Comparisons of data corresponding to the dendritic grain morphology with that for the equiaxed grain structures indicate that the dendritic morphology results in significantly lower creep rates as well as substantially greater times to rupture. Comparison of the data with numerical calculations suggests that this difference in creep strength is due to an inherent resistance to grain boundary sliding by the dendritic grain structure. A constrained cavity growth model was adapted based on microstructural observations to account for cavitation within the dendritic microstructure. The success of the model indicates that rupture time is primarily determined by constrained cavity growth on isolated dendrite boundary segments.

  18. REVERSIBLE AND IRREVERSIBLE PASSIVATION OF A LA-NI-AL ALLOY

    SciTech Connect

    Shanahan, K.; Klein, J.

    2009-06-25

    This paper seeks to explore some of the effects of passivating a LaNi{sub 4.25}Al{sub 0.75} sample by air oxidation under controlled conditions. Passivation of this metal hydride alloy seems to have two distinct regimes. The first occurs with air oxidation at 80 C and 20 C. It is characterized by complete reversibility upon hydrogen readsorption, although said readsorption is hindered substantially at room temperature, requiring the material to be heated to produce the reactivation. The second regime is illustrated by 130 C air oxidation and is characterized by irreversible loss of hydrogen absorption capacity. This passivation does not hinder hydrogen readsorption into the remaining hydride material.

  19. Investigation of the Enthalpy/Entropy Variation and Structure of Cu-Al-Mn-Fe Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Canbay, C. Aksu; Gudeloglu, S.; Genc, Z. Karagoz

    2015-04-01

    Cu-based Cu-Al-Mn-Fe shape memory alloys were produced in an arc melter under vacuum. The crystal structure of the fabricated alloys were determined by means of X-ray diffraction (XRD). The XRD analysis results indicated that the martensitic phase of the samples have an M18R structure. The characteristic transformation temperatures, thermodynamic parameters, and the activation energy values of the samples according to Kissinger and Ozawa methods were determined by differential scanning calorimetry measurements. The austenite transformation temperatures of the samples were found as , respectively. Also, the calculated activation energy values of the samples according to Kissinger and Ozawa methods are compared with each other. The effect of the presence of Al and Fe in the samples on the thermodynamic parameters is studied in this work.

  20. Processing and Properties of Mechanical Alloyed Al93Fe3Cr2Ti2 Alloys

    DTIC Science & Technology

    2004-10-01

    Nanomaterials, Aluminum Alloys ABSTRACT Nanostructured A193Fe3Ti2Cr2 alloys were prepared via mechanical alloying (MA) starting from elemental powders...2Cr2 . The aluminum powder had a purity of 99.5 wt% with a mean particle size of 70 ^rn, while the corresponding values for iron, chromium and...increases. 2) All aluminum reflections exhibit broadening even after only 2-hours of milling, indicating the grain size reduction and possibly the

  1. Preparation and properties of Al-alloy coconut shell char particulate composites

    NASA Astrophysics Data System (ADS)

    Murali, T. P.; Surappa, M. K.; Rohatgi, P. K.

    1991-12-01

    A technique to produce cast Al-11.8 pct Si alloy composites containing up to 40 vol pct (15 pct by weight) dispersions of 125 µm size coconut shell char particles is described. The technique consists of stirring shell char particles into the vortex created by mechanical stirring of melts and subsequent casting of composite melts in suitable molds. The composite melts were also pressure die cast at a pressure of 100 MPa into cylindrical castings. The incorporation of large volume fraction of shell char particles is aided by (a) preheating of the particles to about 500 ‡C to 600 ‡C for two hours before introduction into the melts, and (b) alloying of Al-11.8 pct Si melts with 3 to 6 pct Mg. Electron Probe Micro Analysis (EPMA) analysis indicated an Mg enriched region around dispersed char particles in the composite indicating that prealloying with Mg probably improves wetting between char particles and the melt. Dispersions of 15 pct wt of char particles lead to decreases in hardness (from 85 BHN to 55 BHN), compression strength (from 542.30 MPa to 218.68 MPa), U. T. S., (from 164.16 MPa to 63.75 MPa), and electrical conductivity (from 27.8 pct I ACS to 11 pct I ACS). However, since these decreases are accompanied by a decrease in density, specific strength values of Al-11.8 pct-shell char composites are adequate for a variety of applications. Adhesive wear rates and friction coefficient values at low sliding speeds (0.56 m per second, and at loads of 10 N and 60 N) decrease with increase in wt pct of char particles under dry conditions.

  2. Preparation and properties of Al-alloy coconut shell char particulate composites

    NASA Astrophysics Data System (ADS)

    Murali, T. P.; Surappa, M. K.; Rohatgi, P. K.

    1982-09-01

    A technique to produce cast Al-11.8 pct Si alloy composites containing up to 40 vol pct (15 pct by weight) dispersions of 125 μm size coconut shell char particles is described. The technique consists of stirring shell char particles into the vortex created by mechanical stirring of melts and subsequent casting of composite melts in suitable molds. The composite melts were also pressure die cast at a pressure of 100 MPa into cylindrical castings. The incorporation of large volume fraction of shell char particles is aided by (a) preheating of the particles to about 500 ° to 600 ° for two hours before introduction into the melts, and (b) alloying of Al-11.8 pct Si melts with 3 to 6 pct Mg. Electron Probe Micro Analysis (EPMA) analysis indicated an Mg enriched region around dispersed char particles in the composite indicating that prealloying with Mg probably improves wetting between char particles and the melt. Dispersions of 15 pct wt of char particles lead to decreases in hardness (from 85 BHN to 55 BHN), compression strength (from 542.30 MPa to 218.68 MPa), U. T. S., (from 164.16 MPa to 63.75 MPa), and electrical conductivity (from 27.8 pct IACS to 11 pct IACS). However, since these decreases are accompanied by a decrease in density, specific strength values of Al-11.8 pct-shell char composites are adequate for a variety of applications. Adhesive wear rates and friction coefficient values at low sliding speeds (0.56 m per second, and at loads of 10 N and 60 N) decrease with increase in wt pct of char particles under dry conditions.

  3. Effect of La2O3 Nanoparticles on the Brazeability, Microstructure, and Mechanical Properties of Al-11Si-20Cu Alloy

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Roh, Myung Hwan; Jung, Jae Pil

    2016-08-01

    The Al-11Si-20Cu brazing alloy and its ex situ composite with the content ranging from 0.01 to 0.05 wt.% of La2O3 are produced by electromagnetic induction-cum-casting route. The brazeability of the alloy and composite samples are tested using the spreading technique according to JIS Z-3197 standard. The mechanical properties such as filler microhardness, tensile shear strength, and elongation of the brazed joints are evaluated in the as-brazed condition. It is reported that incorporation of an optimal amount of 0.05 wt.% of hard La2O3 nanoparticles in the Al-Si-Cu matrix inhibits the growth of the large CuAl2 intermetallic compounds (IMCs) and Si particles. As a consequence, the composite filler brazeability, microhardness, joint tensile shear strength, and elongation are improved significantly compared to those of monolithic Al-11Si-20Cu alloy.

  4. Microstructure evolution and tensile mechanical properties of thixoformed high performance Al-Zn-Mg-Cu alloy

    NASA Astrophysics Data System (ADS)

    Chen, Gang; Chen, Qiang; Wang, Bo; Du, Zhi-ming

    2015-09-01

    Al-Zn-Mg-Cu alloys are the strongest aluminum alloys which have been widely used for aerospace applications. They are usually machined from the wrought state usually with a high waste percentage. To reduce waste, it is important to thixoform these alloys in near net shape. In this work, the thixoformability of a commercial high performance Al-Zn-Mg-Cu alloy 7075 was studied. A novel multistep reheating regime was developed in recrystallization and partial melting (RAP) route to obtain spheroidal semi-solid microstructures. The as-extruded 7075 alloy was fully recrystallized for a short holding time using the multistep reheating regime. Semi-solid microstructures with fine and spherical solid grains with a grain size of 40-50 μm embedded in liquid matrix were obtained. The advantage of the multistep reheating regimes over those conventional routes was also discussed. Some wheel-shaped components were thixoformed from the as-received 7075 alloy. The ultimate tensile strength, yield strength and elongation to fracture of the thixoformed component based on multistep reheating regime, are 510 MPa, 446 MPa and 17.5% respectively. These values are superior to those of the products manufactured with the conventional RAP route. As the results indicated, thixoforming could be conducted based on commercial extruded Al-Zn-Mg-Cu alloys, which has important practical significance.

  5. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  6. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    NASA Astrophysics Data System (ADS)

    de Damborenea, J. J.; Arenas, M. A.; Larosa, Maria Aparecida; Jardini, André Luiz; de Carvalho Zavaglia, Cecília Amélia; Conde, A.

    2017-01-01

    Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects-that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  7. Certain aspects of the melting, casting and welding of Ni{sub 3}Al alloys

    SciTech Connect

    Santella, M.L.; Sikka, V.K.

    1994-06-01

    Two alloys under development for castings are IC221M, (nominal composition Ni-8Al-7.7Cr-1.4Mo-1.7Zr wt %), and IC396M (nominal composition Ni-8Al-7.7Cr-3Mo-0.85Zr wt %). These alloys can be melted and cast using the techniques normally used for Ni-based materials. Oxidation of the liquid alloys can be controlled by vacuum processing or inert gas cover during processing. The liquid alloys can react with silica and zircon sands during casting, but this can be controlled through the use of appropriate mold washes like carbon-based materials. Welding studies showed that these alloys are susceptible to solidification cracking in weld fusion zones; the cracks are generally associated with occurrence of Ni-Ni{sub 5}Zr eutectic in interdendritic regions of the weld. Amount of eutectic in the weld microstructures increases with Zr concentration in weld filler metal. Weld filler metal Zr concentrations of 3 wt % and higher prevented solidification cracking of weld deposits on the base casting alloys; This is consistent with accepted phenomonological theory of this process. A weld filler metal with a composition of Ni-8Al-7.7Cr-1.5Mo-3.0Zr wt % was prepared and used to gas tungsten arc weld together 15-mm-thick plates of the IC221M alloy. This weldment was free of cracks. Weldment tensile specimens were machined from the plate and tested at 21, 800, and 900 C. Weldment yield strength at elevated temperatures was higher than room temperature and nearly comparable with that of the base IC221M alloy. Evaluation of the cast Ni{sub 3}Al alloys for furnace furniture, turbocharger rotors, and manufacturing tooling is also briefly discussed.

  8. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J.

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  9. Microstructure and erosive wear behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    NASA Astrophysics Data System (ADS)

    Wang, Z. X.; Wu, H. R.; Shan, X. L.; Lin, N. M.; He, Z. Y.; Liu, X. P.

    2016-12-01

    The Ni modified layers were prepared on the surface of Ti6Al4V substrate by the plasma surface alloying technique. The surface and cross-section morphology, element concentration and phase composition were investigated by thermal field emission scanning electron microscopy (SEM), and glow discharge optical emission spectroscopy (GDOES), X-ray diffraction (XRD), respectively. The cross-section nano-scale hardness of the Ni modified layer was measured by nanoindenter. The results showed that the Ni modified layers exhibited triple-layer structure and continuous gradient distribution of the concentration. From the surface to the matrix, they were 2 μm Ni deposition layer, 8 μm Ni-rich alloying layer including the phases of Ni3Ti, NiTi, Ti2Ni, AlNi3 and 24 μm Ni-poor alloying layer forming the solid solution of nickel. With increasing of the thickness of the Ni modified layer, the microhardness increased first, reached the climax, then gradient decreased. The erosion tests were performed on the surfaces of the untreated and treated Ti6Al4V samples using MSE (Micro-slurry-jet Erosion) method. The experiment results showed that the wear rate of every layer showed different values, and the Ni-rich alloying layer was the lowest. The strengthening mechanism of the Ni modified layer showed micro-cutting wearing.

  10. Effect of different alloyed layers on the high temperature oxidation behavior of newly developed Ti 2AlNb-based alloys

    NASA Astrophysics Data System (ADS)

    Wu, Hongyan; Zhang, Pingze; Zhao, Haofeng; Wang, Ling; Xie, Aigen

    2011-01-01

    The application of titanium aluminide orthorhombic alloys (O-phase alloys) as potential materials in aircraft and jet engines was limited by their poor oxidation resistance at high temperature. The Ti 2AlNb-based alloys were chromised (Cr), chromium-tungstened (Cr-W) and nickel-chromised (Ni-Cr) by the double glow plasma surface alloying process to improve their high temperature oxidation resistance. The discontinuous oxidative behavior of Cr, Cr-W and Ni-Cr alloyed layers on Ti 2AlNb-based alloy at 1093 K was explored in this study. After exposing at 1093 K, the TiO 2 layer was formed on the bare alloy and accompanied by the occurrence of crack, which promoted oxidation rate. The oxidation behavior of Ti 2AlNb-based alloys was improved by surface alloying due to the formation of protective Al 2O 3 scale or continuous and dense NiCr 2O 4 film. The Ni-Cr alloyed layer presented the best high-temperature oxidation resistance among three alloyed layers.

  11. The Influence of the Effect of Solute on the Thermodynamic Driving Force on Grain Refinement of Al Alloys

    NASA Astrophysics Data System (ADS)

    Wang, Feng; Liu, Zhi-Lin; Qiu, Dong; Taylor, John A.; Easton, Mark A.; Zhang, Ming-Xing

    2015-01-01

    Grain refinement is known to be strongly affected by the solute in cast alloys. Addition of some solute can reduce grain size considerably while others have a limited effect. This is usually attributed to the constitutional supercooling which is quantified by the growth restriction factor, Q. However, one factor that has not been considered is whether different solutes have differing effects on the thermodynamic driving force for solidification. This paper reveals that addition of solute reduces the driving force for solidification for a given undercooling, and that for a particular Q value, it is reduced more substantially when adding eutectic-forming solutes than peritectic-forming elements. Therefore, compared with the eutectic-forming solutes, addition of peritectic-forming solutes into Al alloys not only possesses a higher initial nucleation rate resulted from the larger thermodynamic driving force for solidification, but also promotes nucleation within the constitutionally supercooled zone during growth. As subsequent nucleation can occur at smaller constitutional supercoolings for peritectic-forming elements, a smaller grain size is thus produced. The very small constitutional supercooling required to trigger subsequent nucleation in alloys containing Ti is considered as a major contributor to its extraordinary grain refining efficiency in cast Al alloys even without the deliberate addition of inoculants.

  12. Hydrogen effects on the mechanical properties of Al-Li 2090 alloy in an acid environment

    SciTech Connect

    Velez, E.; Sundaram, P.A.

    1998-01-06

    Although aluminum-lithium alloys are attractive materials for aeronautic and aerospace applications because of their lower density and higher elastic modulus compared to conventional aluminum alloys, their bane is their poor ductility and susceptibility to environment induced cracking (EIC). EIC of Al-Li alloys has been fairly well researched and the role of hydrogen in causing this phenomenon has been proposed. Of the various mechanisms proposed to explain the phenomenon of hydrogen embrittlement (HE) in Al-Li alloys, the formation of brittle hydrides, LiH and LiAlH{sub 4} has been indicated as the cause of embrittlement. This mechanism has been accepted widely, both for precharged specimens and in stress-corrosion cracking. Literature is not consistent with regard to the phenomenon of HE in Al-Li alloys, believed to be due to the widely varying experimental conditions used by each group of investigators. There is also no general agreement on the effect of aging temper on HE in these alloys. Some investigators note that the HE resistance is poor for the overaged (OA) condition while others claim the underaged (UA) temper as having poor resistance to HE. Some others have also reported that the peak aged (PA) temper is most resistant to HE. Most studies of HE for the Al-Li alloy system has been carried out in a NaOH environment. The main objective of this study is to obtain an understanding of the effect of hydrogen on the mechanical properties of a 2090 commercial alloy using electrolytic charging conditions in an acid environment for different tempers.

  13. Single-Crystal NiAl-X Alloys Tested for Hot Corrosion

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.

    1999-01-01

    Single-crystal nickel aluminide (NiAl) has been investigated extensively throughout the last several years as a potential structural material in aero-gas turbine engines. The attractive features of NiAl in comparison to Ni-base superalloys include a higher melting point, lower density, higher thermal conductivity, and excellent oxidation resistance. However, NiAl suffers from a lack of ductility and fracture toughness at low temperatures and a low creep strength at high temperatures. Alloying additions of hafnium (Hf), gallium (Ga), titanium (Ti), and chromium (Cr) have each shown some benefit to the mechanical properties over that of the binary alloy. However, the collective effect of these alloying additions on the environmental resistance of NiAl-X was unclear. Hence, the present study was undertaken to examine the hot corrosion behavior of these alloys. A companion study examined the cyclic oxidation resistance of these alloys. Several single-crystal NiAl-X alloys (where X is Hf, Ti, Cr, or Ga) underwent hot corrosion testing in a Mach 0.3 burner rig at the NASA Lewis Research Center. Samples were tested for up to 300 1-hr cycles at a temperature of 900 C. It was found that increasing the Ti content from 1 to 5 at.% degraded the hot corrosion behavior. This decline in the behavior was reflected in high weight gains and large corrosion mound formation during testing (see the figures). However, the addition of 1 to 2 at.% Cr to alloys containing 4 to 5 at.% Ti appeared to greatly reduce the susceptibility of these alloys to hot corrosion attack and negated the deleterious effect of the increased Ti addition.

  14. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    DOE PAGES

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; ...

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition.more » Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.« less

  15. Database on Performance of Neutron Irradiated FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Littrell, Ken; Parish, Chad M.; Yamamoto, Yukinori

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  16. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    SciTech Connect

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.

  17. Electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys for biomedical applications.

    PubMed

    Lu, Jinwen; Zhao, Yongqing; Niu, Hongzhi; Zhang, Yusheng; Du, Yuzhou; Zhang, Wei; Huo, Wangtu

    2016-05-01

    The present study is to investigate the microstructural characteristics, electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys with Fe addition for biomedical application, and Ti-6Al-4V alloy with two-phase (α+β) microstructure is also studied as a comparison. Microstructural characterization reveals that the phase and crystal structure are sensitive to the Fe content. Ti-6Al alloy displays feather-like hexagonal α phase, and Ti-6Al-1Fe exhibits coarse lath structure of hexagonal α phase and a small amount of β phase. Ti-6Al-2Fe and Ti-6Al-4Fe alloys are dominated by elongated, equiaxed α phase and retained β phase, but the size of α phase particle in Ti-6Al-4Fe alloy is much smaller than that in Ti-6Al-2Fe alloy. The corrosion resistance of these alloys is determined in SBF solution at 37 °C. It is found that the alloys spontaneously form a passive oxide film on their surface after immersion for 500 s, and then they are stable for polarizations up to 0 VSCE. In comparison with Ti-6Al and Ti-6Al-4V alloys, Ti-6Al-xFe alloys exhibit better corrosion resistance with lower anodic current densities, larger polarization resistances and higher open-circuit potentials. The passive layers show stable characteristics, and the wide frequency ranges displaying capacitive characteristics occur for high iron contents. Elasticity experiments are performed to evaluate the elasticity property at room temperature. Ti-6Al-4Fe alloy has the lowest Young's modulus (112 GPa) and exhibits the highest strength/modulus ratios as large as 8.6, which is similar to that of c.p. Ti (8.5). These characteristics of Ti-6Al-xFe alloys form the basis of a great potential to be used as biomedical implantation materials.

  18. Wear and Friction Characteristics of AlN/Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Nakamura, Masashi; Kubota, Sadayuki; Suzuki, Hideto; Haraguchi, Tadao

    2015-10-01

    The use of diamond-like carbon (DLC) coatings has the potential to greatly improve the wear resistance and friction of aluminum alloys, but practical application has so far been limited by poor adhesion due to large difference in hardness and elasticity between the two materials. This study investigates the deposition of DLC onto an Al-alloy using an intermediate AlN layer with a graded hardness to create a hybrid coating. By controlling the hardness of the AlN film, it was found that the wear life of the DLC film could be improved 80-fold compared to a DLC film deposited directly onto Al-alloy. Furthermore, it was demonstrated through finite element simulation that creating a hardness gradient in the AlN intermediate layer reduces the distribution of stress in the DLC film, while also increasing the force of adhesion between the DLC and AlN layers. Given that both the DLC and AlN films were deposited using the same unbalanced magnetron sputtering method, this process is considered to represent a simple and effective means of improving the wear resistance of Al-alloy components commonly used within the aerospace and automotive industries.

  19. Surface Integrity of Titanium Alloy Ti-6Al-4 V in Ball end Milling

    NASA Astrophysics Data System (ADS)

    Mhamdi, M.-B.; Boujelbene, M.; Bayraktar, E.; Zghal, A.

    With the evolution of machine tools and the emergence of new cutting tools such as cermet, CBN; and in framework of the production of parts with complex geometry, the manufacturers were able to realize more and more parts of complex shape. The multi-axis machining is the main technique for achieving the free form; in fact the multi-axis milling with ball end tools attracts the interest of the aerospace industry and the mussel industry which continues to seek ways to improve the surface quality of finished parts. The titanium alloy is widely used in aerospace industry is the subject of this study in fact, the integrity of the surfaces of parts produced by multi-axis milling is an issue more relevant than ever for the aerospace industry. This paper aims to study the influence of the tool position and the parameters cutting precisely the speed feed Vf, the engagement of the tool on the roughness 3 D, micro-hardness and microstructure alteration created in sub-surface during the milling of concave surface of titanium alloy type Ti-6Al-4 V.

  20. Designing Gamma TiAl Alloys (K5 Based) for Use at 840 C and Above

    NASA Technical Reports Server (NTRS)

    Kim, Young-Won; Kim, Sang-Lan

    2002-01-01

    The objective of this program was to investigate how carbon additions and Al content variation affects RT tensile properties and creep performance in gamma TiAl alloys. On the basis of the results from the work four alloys were selected within the composition range of Ti-(44.7-47.0) Al-(1.0-1.7)Cr-3.0Nb-0.2W-0.2B-(0.23-0.43)C-(0, 0.2)Si. Through extensive annealing/aging experiments, detailed observations of microstructure evolution, property measurements and analyses, comprehensive understanding was made in the carbide formation process. It was found that creep properties depend on the distribution of carbide particles, which is controlled not only by the aging process but also the amount ratio fo Al and carbon. From the results and analysis, new creep-resistant alloy compositions are suggested for further development.

  1. Research of Mechanical Property Gradient Distribution of Al-Cu Alloy in Centrifugal Casting

    NASA Astrophysics Data System (ADS)

    Sun, Zhi; Sui, Yanwei; Liu, Aihui; Li, Bangsheng; Guo, Jingjie

    Al-Cu alloy castings are obtained using centrifugal casting. The regularity of mechanical property gradient distribution of Al-Cu alloy castings with the same centrifugal radius at different positions is investigated. The result shows that the tensile strength, yield strength, elongation and microscope hardness exhibit the following gradient distribution characteristic — high on both sides and low on the center. The trend of mechanical property gradient distribution of Al-Cu alloy increases with the increase in the rotation speed. Moreover, the mechanical properties of casting centerline two sides have asymmetry. The reason is that the grain size of casting centerline two sides and Al2Cu phase and Cu content change correspondingly.

  2. Evolution of Fe Bearing Intermetallics During DC Casting and Homogenization of an Al-Mg-Si Al Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Grant, P. S.; O'Reilly, K. A. Q.

    2016-06-01

    The evolution of iron (Fe) bearing intermetallics (Fe-IMCs) during direct chill casting and homogenization of a grain-refined 6063 aluminum-magnesium-silicon (Al-Mg-Si) alloy has been studied. The as-cast and homogenized microstructure contained Fe-IMCs at the grain boundaries and within Al grains. The primary α-Al grain size, α-Al dendritic arm spacing, IMC particle size, and IMC three-dimensional (3D) inter-connectivity increased from the edge to the center of the as-cast billet; both α c-AlFeSi and β-AlFeSi Fe-IMCs were identified, and overall α c-AlFeSi was predominant. For the first time in industrial billets, the different Fe-rich IMCs have been characterized into types based on their 3D chemistry and morphology. Additionally, the role of β-AlFeSi in nucleating Mg2Si particles has been identified. After homogenization, α c-AlFeSi predominated across the entire billet cross section, with marked changes in the 3D morphology and strong reductions in inter-connectivity, both supporting a recovery in alloy ductility.

  3. Investigation of the Microstructure of Joints of Aluminum Alloys Produced by Friction Stir Welding

    NASA Astrophysics Data System (ADS)

    Kolubaev, E. A.

    2015-02-01

    Special features of the microstructure of joints of aluminum-magnesium and aluminum-copper alloys produced by friction stir welding are analyzed. It is demonstrated that a layered structure with ultradisperse grains is produced by friction stir welding at the center of the weld joint. An analogy is drawn between the microstructures of joints produced by friction stir welding and surface layer produced by sliding friction.

  4. The oxidation behavior of Ni-Cr-Al-2ThO2 alloys at 1093 and 1204 C.

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wilcox, B. A.; Stringer, J.

    1972-01-01

    A pack diffusion process has been developed which permits the introduction of nearly 6 wt % Al into solid solution in the near surface region of TDNiCr (Ni-20 wt % Cr-2 vol % ThO2) and Ni-20Cr. Alumina scales, adherent under cyclic heating and cooling conditions, were produced on TDNiCr-5.86Al upon exposure to an environment of 1330 N/sq m (10 torr) or 101,000 N/sq m (760 torr) air at temperatures of 1093 and 1204 C. While the same oxidation kinetics were observed in isothermal tests for Ni-14.6Cr-5.86Al as were obtained for the TDNiCr-5.86Al, the dispersion-strengthened alloy exhibited superior oxide scale adhesion during cyclic testing. At 1204 C, continuous weight gains were observed under all test conditions for TDNiCr-5.86Al, in contrast to the weight loss with time which occurred several hours after exposure of TDNiCr to an oxidizing environment. TDNiCr with an initial aluminum surface concentration of 4.95 wt % has nearly comparable oxidation resistance to the TDNiCr-5.86Al alloy.

  5. Atomistic Modeling of Quaternary Alloys: Ti and Cu in NiAl

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Mosca, Hugo O.; Wilson, Allen W.; Noebe, Ronald D.; Garces, Jorge E.

    2002-01-01

    The change in site preference in NiAl(Ti,Cu) alloys with concentration is examined experimentally via ALCHEMI and theoretically using the Bozzolo-Ferrante-Smith (BFS) method for alloys. Results for the site occupancy of Ti and Cu additions as a function of concentration are determined experimentally for five alloys. These results are reproduced with large-scale BFS-based Monte Carlo atomistic simulations. The original set of five alloys is extended to 25 concentrations, which are modeled by means of the BFS method for alloys, showing in more detail the compositional range over which major changes in behavior occur. A simple but powerful approach based on the definition of atomic local environments also is introduced to describe energetically the interactions between the various elements and therefore to explain the observed behavior.

  6. Low-strain plasticity in a high pressure die cast Mg-Al alloy

    NASA Astrophysics Data System (ADS)

    Vanna Yang, K.; Cáceres, C. H.; Nagasekhar, A. V.; Easton, M. A.

    2012-03-01

    The Kocks-Mecking method was used to compare the strain-hardening behavior at low strains of high pressure die cast Mg-9 mass% Al alloy and gravity cast fine grained pure Mg specimens. The alloy specimens exhibited a rounded flow curve in contrast with the pure metal's for which macroscopic yielding occurred at a well-defined stress. Microhardness mapping of the cross-section of an alloy specimen showed a surface layer, or skin, with hardness values ˜20 HV above those of the centre or core region. On the assumption that the core strain hardens at the same rate as the pure Mg specimen, it was estimated that ˜20% of the alloy specimen's cross-section was still elastic when the core reached full plasticity. The micromechanics of the elasto-plastic transition in the alloy specimens are discussed.

  7. Effects of Thermal Exposure on Properties of Al-Li Alloys

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Wells, Douglas; Stanton, William; Lawless, Kirby; Russell, Carolyn; Wagner, John; Domack, Marcia; Babel, Henry; Farahmand, Bahram; Schwab, David; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Aluminum-Lithium (Al-Li) alloys offer significant performance benefits for aerospace structural applications due to their higher specific properties compared with conventional Al alloys. For example, the application of Al-Li alloy 2195 to the space shuffle external cryogenic fuel tank resulted in weight savings of over 7,000 lb, enabling successful deployment of International Space Station components. The composition and heat treatment of 2195 were optimized specifically for strength-toughness considerations for an expendable cryogenic tank. Time-dependent properties related to reliability, such as thermal stability, fatigue, and corrosion, will be of significant interest when materials are evaluated for a reusable cryotank structure. Literature surveys have indicated that there is limited thermal exposure data on Al-Li alloys. The effort reported here was designed to establish the effects of thermal exposure on the mechanical properties and microstructure of Al-Li alloys C458, L277, and 2195 in plate gages. Tensile, fracture toughness, and corrosion resistance were evaluated for both parent metal and friction stir welds (FSW) after exposure to temperatures as high as 300 F for up to 1000 hrs. Microstructural changes were evaluated with thermal exposure in order to correlate with the observed data trends. The ambient temperature parent metal data showed an increase in strength and reduction in elongation after exposure at lower temperatures. Strength reached a peak with intermediate temperature exposure followed by a decrease at highest exposure temperature. Friction stir welds of all alloys showed a drop in elongation with increased length of exposure. Understanding the effect of thermal exposure on the properties and microstructure of Al-Li alloys must be considered in defining service limiting temperatures and exposure times for a reusable cryotank structure.

  8. Hafnium influence on the microstructure of FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  9. Creep behavior of a {beta}{prime}(NiAl) precipitation strengthened ferritic Fe-Cr-Ni-Al alloy

    SciTech Connect

    Zhu, S.M.; Tjong, S.C.; Lai, J.K.L.

    1998-05-22

    Creep in precipitation-strengthened alloys usually exhibits a pronounced transition in the stress vs creep rate relationship due to dislocations bypassing of particles by climb at low stresses. In the present study, a single-slope behavior is observed in creep of {beta}{prime}(NiAl) strengthened ferritic Fe-19Cr-4Ni-2Al alloy in the temperature range 873--923 K. The alloy exhibits anomalously high values of apparent stress exponent and activation energy (980 kJ/mol). Transmission electron microscopy examination of the deformation microstructure reveals the occurrence of attractive dislocation/particle interaction, a feature which is usually observed in dispersion-strengthened alloys. Such an attractive dislocation particle interaction makes the local climb of dislocations over particles a realistic configuration at low stresses. The creep data are analyzed by the back-stress approach and by the recent dislocation-climb theories based on attractive interaction between dislocations and particles. By considering a back stress, all data can be rationalized by a power-law with a stress exponent of 4 and a creep activation energy close to the self-diffusion energy of the matrix lattice. Local climb together with the attractive but not strong interactions between the dislocations and particles is suggested to be the operative deformation mechanism at low stresses and to account for the single-slope behavior in the stress/creep rate relationship of this alloy.

  10. Investigation of Microstructural Factors that Cause Low Fracture Toughness in Silicon Carbide Whisker/Al Alloy Composites

    DTIC Science & Technology

    1988-10-01

    TOUGHNESS IN SILICON CARBIDE WHISKER/Al ALLOY COMPOSITES oSubmittLJ to: Office of Naval Research 800 N. Quincy Street Arlington, VA 22217-5000...September 30, 1988 INVESTIGATION OF MICROSTRUCTURAL FACTORS THAT CAUSE LOW FRACTURE TOUGHNESS IN SILICON CARBIDE WHISKER/Al ALLOY COMPOSITES Submitted...Investigation of Microstructural Factors that Cause Low Fracture Toughness in Silicon Carbide Whisker/Al Alloy Composites .12 PERSONAL AUTHOR(S) F. E. Wawner

  11. Formation of incoherent deformation twin boundaries in a coarse-grained Al-7Mg alloy

    NASA Astrophysics Data System (ADS)

    Jin, S. B.; Zhang, K.; Bjørge, R.; Tao, N. R.; Marthinsen, K.; Lu, K.; Li, Y. J.

    2015-08-01

    Deformation twinning has rarely been observed in coarse grained Al and its alloys except under some extreme conditions such as ultrahigh deformation strain or strain rates. Here, we report that a significant amount of Σ3 deformation twins could be generated in a coarse-grained Al-7 Mg alloy by dynamic plastic deformation (DPD). A systematic investigation of the Σ3 boundaries shows that they are Σ3{112} type incoherent twin boundaries (ITBs). These ITBs have formed by gradual evolution from copious low-angle deformation bands through <111>-twist Σ boundaries by lattice rotation. These findings provide an approach to generate deformation twin boundaries in high stacking fault energy metallic alloys. It is suggested that high solution content of Mg in the alloy and the special deformation mode of DPD played an important role in formation of the Σ and ITBs.

  12. Aqueous sodium chloride induced intergranular corrosion of Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.; Daeschner, D. L.

    1986-01-01

    Two methods have been explored to assess the susceptibility of Al-Li-Cu alloys to intergranular corrosion in aqueous sodium chloride solution. They are: (1) constant extension rate testing with and without alternate-immersion preexposure and (2) metallographic examination after exposure to a NaCl-H2O2 corrosive solution per Mil-H-6088F. Intergranular corrosion was found to occur in both powder and ingot metallurgy alloys of similar composition, using both methods. Underaging rendered the alloys most susceptible. The results correlate to stress-corrosion data generated in conventional time-to-failure and crack growth-rate tests. Alternate-immersion preexposure may be a reliable means to assess stress corrosion susceptibility of Al-Li-Cu alloys.

  13. An investigation of microstructural stability in an Al-Mg alloy with submicrometer grain size

    SciTech Connect

    Wang, J.; Iwahashi, Y.; Horita, Z.; Furukawa, M.; Nemoto, M.; Valiev, R.Z.; Langdon, T.G.

    1996-07-01

    The microstructural stability of an Al-3%Mg solid solution alloy with a submicrometer-grained (SMG) structure ({approximately}0.2 {micro}m) was evaluated using both static annealing and transmission electron microscopy over a range of temperatures from 443 to 803 K and differential scanning calorimetry (DSC) up to 773 K. The results show that the SMG structure contains many non-equilibrium grain boundaries but recrystallization occurs at the higher temperatures giving large grains with boundaries having high-angle equilibrium configurations. There are significant differences between the DSC curves of the SMG alloy and a standard cold-rolled Al-3%Mg alloy, due primarily to the advent of significant heat release at low temperatures in the SMG alloy because of recovery at the non-equilibrium grain boundaries. A temperature of {approximately}500 K, close to half the absolute melting temperature, represents an effective upper limit for utilization of the SMG structure in this material.

  14. Effect of homogenization process on the hardness of Zn-Al-Cu alloys

    NASA Astrophysics Data System (ADS)

    Villegas-Cardenas, Jose D.; Saucedo-Muñoz, Maribel L.; Lopez-Hirata, Victor M.; De Ita-De la Torre, Antonio; Avila-Davila, Erika O.; Gonzalez-Velazquez, Jorge Luis

    2015-10-01

    The effect of a homogenizing treatment on the hardness of as-cast Zn-Al-Cu alloys was investigated. Eight alloy compositions were prepared and homogenized at 350 °C for 180 h, and their Rockwell "B" hardness was subsequently measured. All the specimens were analyzed by X-ray diffraction and metallographically prepared for observation by optical microscopy and scanning electron microscopy. The results of the present work indicated that the hardness of both alloys (as-cast and homogenized) increased with increasing Al and Cu contents; this increased hardness is likely related to the presence of the θ and τ' phases. A regression equation was obtained to determine the hardness of the homogenized alloys as a function of their chemical composition and processing parameters, such as homogenization time and temperature, used in their preparation.

  15. Fatigue characteristics and microcosmic mechanism of Al-Si-Mg alloys under multiaxial proportional loadings

    NASA Astrophysics Data System (ADS)

    Jiang, Xiao-Song; He, Guo-Qiu; Liu, Bing; Zhu, Zheng-Yu; Zhang, Wei-Hua

    2011-08-01

    With the increasing use of Al-Si-Mg alloys in the automotive industry, the fatigue performance of Al-Si-Mg alloy has become a major concern with regard to their reliability. The fatigue characteristics and microcosmic mechanism of an Al-Si-Mg alloy under multiaxial proportional loadings were investigated in this research. As low cycle fatigue life and material strengthening behavior are closely related, the effect of equivalent strain amplitude on the multiaxial fatigue properties was analyzed. Fatigue tests were conducted to determine the influence of equivalent strain amplitude on the multiaxial proportional fatigue properties. The fatigue life exhibits a stable behavior under multiaxial proportional loadings. The dislocation structures of the Al-Si-Mg alloy were observed by transmission electron microscopy (TEM). The dislocation structure evolution of the Al-Si-Mg alloy under multiaxial proportional loadings during low cycle fatigue develops step by step by increasing fatigue cycles. Simultaneously, the dislocation structure changes with the change in equivalent strain amplitude under multiaxial proportional loadings. The experimental evidence indicates that the multiaxial fatigue behavior and life are strongly dependent on the microstructure of the material, which is caused by multiaxial proportional loadings.

  16. Reactive wetting of amorphous silica by molten Al-Mg alloys and their interfacial structures

    NASA Astrophysics Data System (ADS)

    Shi, Laixin; Shen, Ping; Zhang, Dan; Jiang, Qichuan

    2016-07-01

    The reactive wetting of amorphous silica substrates by molten Al-Mg alloys over a wide composition range was studied using a dispensed sessile drop method in a flowing Ar atmosphere. The effects of the nominal Mg concentration and temperature on the wetting and interfacial microstructures were discussed. The initial contact angle for pure Al on the SiO2 surface was 115° while that for pure Mg was 35° at 1073 K. For the Al-Mg alloy drop, it decreased with increasing nominal Mg concentration. The reaction zone was characterized by layered structures, whose formation was primarily controlled by the variation in the alloy concentration due to the evaporation of Mg and the interfacial reaction from the viewpoint of thermodynamics as well as by the penetration or diffusion of Mg, Al and Si from the viewpoint of kinetics. In addition, the effects of the reaction and the evaporation of Mg on the movement of the triple line were examined. The spreading of the Al-Mg alloy on the SiO2 surface was mainly attributed to the formation of Mg2Si at the interface and the recession of the triple line to the diminishing Mg concentration in the alloy.

  17. Fabrication of Nb3Al superconducting bulks by mechanical alloying method

    NASA Astrophysics Data System (ADS)

    Qi, Ming; Pan, Xi Feng; Zhang, Ping Xiang; Cui, Li Jun; Li, Cheng Shan; Yan, Guo; Chen, Yong Liang; Zhao, Yong

    2014-06-01

    Since it can directly prepare the Nb-Al supersaturated solid solution, mechanical alloying is thought as a promising method to make high-performance Nb3Al superconductors at a low temperature annealing condition, without the complicated rapid heating, quenching and transformation (RHQT) process. In this paper, we investigate the effects of milling time, the content of Al and annealing temperature on phase formation and superconducting properties of mechanical alloying Nb3Al bulks in detail. The study results show that Nb-Al supersaturated solid solution could be obtained by high energy ball milling, as long as the Nb-Al blended powder is ball milled for 1 h, even the amorphous phase appears with the ball milling time prolonging to 10 h, the Nb-Al intermetalics do not come out either. Amorphous phase is hardly beneficial to synthesizing the Nb3Al phase, instead, it will make the products impurity. By optimizing the milling time, elements composition and annealing temperature , pure Nb3Al phase is obtained and the highest onset superconducting transition temperature (Tc-onset) reaches 15.8 K and the critical current density (Jc) 106 A/cm2 at 8 K without outer field. This paper also discusses the main reasons that affect the superconducting properties of mechanical alloying Nb3Al superconductor.

  18. Fabrication and Characterization of novel W80Ni10Nb10 alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Saxena, R.; Patra, A.; Karak, S. K.; Pattanaik, A.; Mishra, S. C.

    2016-02-01

    Nanostructured tungsten (W) based alloy with nominal composition of W80Ni10Nb10 (in wt. %) was synthesized by mechanical alloying of elemental powders of tungsten (W), nickel (Ni), niobium (Nb) in a high energy planetary ball-mill for 20 h using chrome steel as grinding media and toluene as process control agent followed by compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h in Ar atmosphere. The phase evolution and the microstructure of the milled powder and consolidated product were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The crystallite size of W in W80Ni10Nb10 powder was reduced from 100 μm at 0 h to 45.6 nm at 10 h and 34.1 nm at 20 h of milling whereas lattice strain increases to 35% at 20 h of milling. The dislocation density shows sharp increase up to 5 h of milling and the rate of increase drops beyond 5 to 20 h of milling. The lattice parameter of tungsten in W80Ni10Nb10 expanded upto 0.04% at 10 h of milling and contracted upto 0.02% at 20 h of milling. The SEM micrograph revealed the presence of spherical and elongated particles in W80Ni10Nb10 powders at 20 h of milling. The particle size decreases from 100 μm to 2 μm with an increase in the milling time from 0 to 20 hours. The crystallite size of W in milled W80Ni10Nb10 alloy as evident from bright field TEM image was in well agreement with the measured crystallite size from XRD. Structure of W in 20 h milled W80Ni10Nb10 alloy was identified by indexing of selected area diffraction (SAD) pattern. Formation of NbNi intermetallic was evident from XRD pattern and SEM micrograph of sintered alloy. Maximum sinterability of 90.8% was achieved in 20 h milled sintered alloy. Hardness and wear study was also conducted to investigate the mechanical behaviour of the sintered product. Hardness of W80Ni10Nb10 alloy reduces with increasing load whereas wear rate increases with increasing load. The evaluated

  19. Surface segregation in an Al-4.2 at% Ag alloy

    NASA Astrophysics Data System (ADS)

    Lee, H. K.; Hyland, R. W.; Aaronson, H. I.; Wynblatt, P. P.

    1998-06-01

    The equilibrium surface composition of a polycrystalline Al-4.2 at% Ag alloy has been measured as a function of temperature using Auger electron spectroscopy. These results indicate that silver segregates to surfaces with an apparent enthalpy of segregation of about -38.5 kJ/mol. The equilibrium average surface composition of the alloy has been calculated as a function of surface orientation using the Lee-Aaronson discrete lattice plane model. A modified regular solution model originally due to Alexander et al. was used to represent the interactions between Al and Ag atoms. While this model successfully described the relevant portion of the Al-Ag phase diagram and the faceting behavior of GP zones in Al rich Al-Ag alloys, it predicted no surface segregation of Ag in the present studies. These results are in contrast to the results obtained experimentally. Possible reasons for the lack of agreement are considered. Finally, the surface segregation of silver measured by AES was compared with that predicted by the Gibbs adsorption isotherm, wherein the latter calculation made use of the results of ultra high vacuum measurements of the bulk composition dependence of the surface tension of α Al-Ag alloys (to be reported elsewhere). Qualitative agreement was found between the two experimental methods, both indicating enrichment of Ag at the free surfaces.

  20. In Situ Assessment of Lattice in an Al-Li Alloy

    NASA Technical Reports Server (NTRS)

    Beaudoin, A. J.; Obstalecki, M.; Tayon, W.; Hernquist, M.; Mudrock, R.; Kenesei, P.; Lienert, U.

    2013-01-01

    The lattice strains of individual grains are measured in an Al-Li alloy, AA 2195, using high-energy X-ray diffraction at a synchrotron source. The diffraction of individual grains in this highly textured production alloy was isolated through use of a depth-defining aperture. It is shown that hydrostatic stress, and in turn the stress triaxiality, can vary significantly from grain to grain.

  1. Modeling of the Site Preference in Ternary B2-Ordered Ni-Al-Fe Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo H.; Khalil, Joseph; Noebe, Ronald D.

    2002-01-01

    The underlying equilibrium structure, site substitution behavior, and lattice parameter of ternary Ni-Fe-Al alloys are determined via Monte Carlo-Metropolis computer simulations and analytical calculations using the BFS method for alloys for the energetics. As a result of the theoretical calculations presented, a simple approach based on the energetics of small atomic clusters is introduced to explain the observed site preference schemes.

  2. Recycling of aluminium scrap for secondary Al-Si alloys.

    PubMed

    Velasco, Eulogio; Nino, Jose

    2011-07-01

    An increasing amount of recycled aluminium is going into the production of aluminium alloy used for automotive applications. In these applications, it is necessary to control and remove alloy impurities and inclusions. Cleaning and fluxing processes are widely used during processing of the alloys for removal of inclusions, hydrogen and excess of magnesium. These processes use salt fluxes based in the system NaCl-KCl, injection of chlorine or mixture of chlorine with an inert gas. The new systems include a graphite wand and a circulation device to force convection in the melt and permit the bubbling and dispersion of reactive and cleaning agents. This paper discusses the recycling of aluminium alloys in rotary and reverberatory industrial furnaces. It focuses on the removal of magnesium during the melting process. In rotary furnaces, the magnesium lost is mainly due to the oxidation process at high temperatures. The magnesium removal is carried out by the reaction between chlorine and magnesium, with its efficiency associated to kinetic factors such as concentration of magnesium, mixing, and temperature. These factors are also related to emissions generated during the demagging process. Improvements in the metallic yield can be reached in rotary furnaces if the process starts with a proper salt, with limits of addition, and avoiding long holding times. To improve throughput in reverberatories, start the charging with high magnesium content material and inject chlorine gas if the molten metal is at the right temperature. Removal of magnesium through modern technologies can be efficiently performed to prevent environmental problems.

  3. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    NASA Astrophysics Data System (ADS)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  4. Thermophysical properties of substantially undercooled liquid Ti-Al-Nb ternary alloy measured by electromagnetic levitation

    NASA Astrophysics Data System (ADS)

    Zhou, K.; Wang, H. P.; Wei, B.

    2013-03-01

    The thermophysical properties of undercooled liquid alloys at high temperature are usually difficult to measure by experiment. Here, we report the specific heat of liquid Ti45Al45Nb10 ternary alloy in the undercooled state. By using electromagnetic levitation technique, a maximum undercooling of 287 K (0.15 T L) is achieved for this alloy. Its specific heat is determined to be 32.72 ± 2.51 J mol-1 K-1 over a broad temperature range of 1578-2010 K.

  5. Transmission electron microscopy characterization of microstructural features of Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Avalos-Borja, M.; Pizzo, P. P.; Larson, L. A.

    1983-01-01

    A transmission electron microscopy (TEM) examination of aluminum-lithium-copper alloys was conducted. The principal purpose is to characterize the nature, size, and distribution of stringer particles which result from the powder metallurgy (P/M) processing of these alloys. Microstructural features associated with the stringer particles are reported that help explain the stress corrosion susceptibility of the powder metallurgy-processed Al-Li-Cu alloys. In addition, matrix precipitation events are documented for a variety of heat treatments and process variations. Hot rolling is observed to significant alter the nature of matrix precipitation, and the observations are correlated with concomitant mechanical property variations.

  6. O-18 tracer studies of Al2O3 scale formation on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Reddy, K. P. R.; Cooper, A. R.; Smialek, J. L.

    1982-01-01

    Diffusion processes in Al2O3 scales formed on NiCrAl + Zr alloys were studied by the proton activation technique employing the O-18 isotope as a tracer. The O-18 profiles identified a zone of oxide penetration beneath the external scale. Both this subscale formation and the outer Al2O3 scale thickness were shown by this technique to increase with Zr content in the alloy. Estimated kp's from scale thicknesses were in agreement with gravimetric measurements for various Zr levels. Alternate exposures in O-16 and O-18 revealed that oxygen inward transport was the primary growth mechanism. A qualitative analysis of these O-18 profiles indicated that the oxygen transport was primarily via short-circuit paths, such as grain boundaries.

  7. (Si){sub 5-2y}(AlP){sub y} alloys assembled on Si(100) from Al-P-Si{sub 3} building units

    SciTech Connect

    Watkins, T.; Chizmeshya, A. V. G.; Kouvetakis, J.; Jiang, L.; Xu, C.; Smith, D. J.; Menendez, J.

    2012-01-09

    An original class of IV/III-V hybrid (Si){sub 5-2y}(AlP){sub y}/Si(100) semiconductors have been produced via tailored interactions of molecular P(SiH{sub 3}){sub 3} and atomic Al yielding tetrahedral ''Al-P-Si{sub 3}'' building blocks. Extensive structural, optical, and vibrational characterization corroborates that these units condense to assemble single-phase, monocrystalline alloys containing 60%-90% Si (y = 0.3-1.0) as nearly defect-free layers lattice-matched to Si. Spectroscopic ellipsometry and density functional theory band structure calculations indicate mild compositional bowing of the band gaps, suggesting that the tuning needed for optoelectronic applications should be feasible.

  8. The effects of zinc addition on the environmental stability of Al-Li alloys

    NASA Technical Reports Server (NTRS)

    Kilmer, Raymond J.; Stoner, Glenn E.

    1990-01-01

    It was found that relatively small addition of Zn can improve the stress corrosion cracking (SCC) resistance of Al-Li alloys. However, the mechanism by which this is accomplished is unclear. The role that Zn plays in altering the behavior of Alloy 8090 is investigated. Early results suggest that Zn additions increase the volume fraction of delta(Al3Li) precipitation and differential scanning calorimetry (DSC) on these alloys confirms this. The four alloys studied each had initial compositions lying in the 8090 window and had varying amounts of Zn added to them. Alloy 8090, like other Al-Li alloys, displays a delta' precipitate free zone (PFZ) upon artificial aging along the grain and subgrain boundaries. However Zn additions greatly decreased or eliminated a delta' PFZ after 100 hours at 160 C. This implies that the subgrain boundary precipitation kinetics are being altered and suppressed. Furthermore, there appears to be a window of Zn concentration above which a delta ' PFZ can reappear with the nucleation and growth of a currently unidentified precipitate on the boundaries. Polarization experiments were performed and the results presented. The experiments were performed in deaerated 3.5 w/o NaCl in both as received (T3) condition and at peak aging of 100 hours at 160 C. The aging profile was determined via Vickers Hardness tests.

  9. Factors Affecting the Hydrogen Environment Assisted Cracking Resistance of an AL-Zn-Mg-(Cu) Alloy

    SciTech Connect

    Young, G A; Scully, J R

    2002-04-09

    Precipitation hardenable Al-Zn-Mg alloys are susceptible to hydrogen environment assisted cracking (HEAC) when exposed to aqueous environments. In Al-Zn-Mg-Cu alloys, overaged tempers are used to increase HEAC resistance at the expense of strength but overaging has little benefit in low copper alloys. However, the mechanism or mechanisms by which overaging imparts HEAC resistance is poorly understood. The present research investigated hydrogen uptake, diffusion, and crack growth rate in 90% relative humidity (RH) air for both a commercial copper bearing Al-Zn-Mg-Cu alloy (AA 7050) and a low copper variant of this alloy in order to better understand the factors which affect HEAC resistance. Experimental methods used to evaluate hydrogen concentrations local to a surface and near a crack tip include nuclear reaction analysis (NRA), focused ion beam, secondary ion mass spectroscopy (FIB/SIMS) and thermal desorption spectroscopy (TDS). Results show that overaging the copper bearing alloys both inhibits hydrogen ingress from oxide covered surfaces and decreases the apparent hydrogen diffusion rates in the metal.

  10. Experimental and theoretical analyses on the ultrasonic cavitation processing of Al-based alloys and nanocomposites

    NASA Astrophysics Data System (ADS)

    Jia, Shian

    Strong evidence is showing that microstructure and mechanical properties of a casting component can be significantly improved if nanoparticles are used as reinforcement to form metal-matrix-nano-composite (MMNC). In this paper, 6061/A356 nanocomposite castings are fabricated using the ultrasonic stirring technology (UST). The 6061/A356 alloy and Al2O3/SiC nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles are injected into the molten metal and dispersed by ultrasonic cavitation and acoustic streaming. The applied UST parameters in the current experiments are used to validate a recently developed multiphase Computational Fluid Dynamics (CFD) model, which is used to model the nanoparticle dispersion during UST processing. The CFD model accounts for turbulent fluid flow, heat transfer and the complex interaction between the molten alloy and nanoparticles using the ANSYS Fluent Dense Discrete Phase Model (DDPM). The modeling study includes the effects of ultrasonic probe location and the initial location where the nanoparticles are injected into the molten alloy. The microstructure, mechanical behavior and mechanical properties of the nanocomposite castings have been also investigated in detail. The current experimental results show that the tensile strength and elongation of the as-cast nanocomposite samples (6061/A356 alloy reinforced by Al2O 3 or SiC nanoparticles) are improved. The addition of the Al2O 3 or SiC nanoparticles in 6061/A356 alloy matrix changes the fracture mechanism from brittle dominated to ductile dominated.

  11. Response of Mg Addition on the Dendritic Structures and Mechanical Properties of Hypoeutectic Al-10Si (Wt Pct) Alloys

    NASA Astrophysics Data System (ADS)

    Karaköse, Ercan; Yildiz, Mehmet; Keskin, Mustafa

    2016-08-01

    Rapidly solidified hypoeutectic Al-10Si- xMg ( x = 0, 5, 10 wt pct) alloys were produced by the melt-spinning method. The phase composition was identified by X-ray diffractometry, and the microstructures of the alloys were characterized by scanning electron microscopy. The melting characteristics were studied by differential scanning calorimetry and differential thermal analysis under an Ar atmosphere. The mechanical properties of the melt-spun and conventionally solidified alloys were tested by tensile-strength and Vickers microhardness tests. The results illustrate that the cooling rate and solidification time of 89 μm thick melt-spun ribbon were estimated to be 2.97 × 107 K s-1 and 9.31 × 10-6 s, respectively. Nanoscale Si spot particles were observed growing on the surface of the dendritic α-Al matrix and the average sizes of these spots ranged from 10 to 50 nm. The improvement in the tensile properties and microhardness was related to structural refinement and the supersaturated α-Al solid solution; the nanoscale-dispersed Si spot particles made a significant improvement to the mechanical properties of the melt-spun ribbon. Detailed electrical resistivity tests of the ribbons were carried out at temperatures of 300 K to 800 K (27 °C to 527 °C).

  12. Mechanical alloying Ti[sub 50]Al[sub 50] in nitrogen atmosphere

    SciTech Connect

    Wang, K.Y.; Chen, G.L.; Wang, J.G. )

    1994-07-01

    Titanium aluminides ([gamma]-TiAl or [alpha][sub 2]-Ti[sub 3]Al) are very useful structural materials for application in the aerospace industry owing to their low density, high specific strength and modulus, and good oxidation and corrosion resistance, at least up to 800 C. However, their use has been limited because of a poor ductility and fracture toughness at room temperature. To improve these properties, TiAl compound was recently made as a composite material containing a secondary phase such as boride, carbide, oxide or nitride or refinement of crystalline by inert gas condensation or mechanical alloying. Itsukaichi et al. reported the mechanical alloying of Al-Ti systems, where the amorphous phase was obtained for the Ti[sub 50]Al[sub 50] system after milling of 1,000h in Ar atmosphere. Suryanarayana et al. also reported that the amorphous phase could be obtained after milling for 25h of a Ti-50 at. % Al system and adding a surfactant such as hexane during mechanical alloying. Ogino et al. reported MA of Ti[sub 0.50]Al[sub 0.50] in N[sub 2] gas. The results obtained show that the diffraction peaks broadened at an intermediate stage of milling and thereafter the powder transformed into a cubic nitride (Ti[sub 0.50]Al[sub 0.50])N. But they have not confirmed the formation of an amorphous phase. In this paper, the authors prepared an amorphous Ti-Al phase through mechanical alloying in N[sub 2] gas; thermal behaviors of the amorphous phase were also investigated.

  13. Kinetics and mechanism of the oxidation process of two-component Fe-Al alloys

    NASA Technical Reports Server (NTRS)

    Przewlocka, H.; Siedlecka, J.

    1982-01-01

    The oxidation process of two-component Fe-Al alloys containing up to 7.2% Al and from 18 to 30% Al was studied. Kinetic measurements were conducted using the isothermal gravimetric method in the range of 1073-1223 K and 1073-1373 K for 50 hours. The methods used in studies of the mechanism of oxidation included: X-ray microanalysis, X-ray structural analysis, metallographic analysis and marker tests.

  14. Feeding and Distribution of Porosity in Cast Al-Si Alloys as Function of Alloy Composition and Modification

    NASA Astrophysics Data System (ADS)

    Tiedje, Niels Skat; Taylor, John A.; Easton, Mark A.

    2012-12-01

    Unmodified, Na-modified, and Sr-modified castings of Al-7 pct Si and Al-12.5 pct Si alloys were cast in molds in which it was possible to create different cooling conditions. It is shown how solidification influences the distribution of porosity at the surface and the center of the castings as a function of modification and Si content in sand- and chill-cast samples. Eutectic modification, Si content, and cooling conditions have a great impact on the distribution of porosity. Unmodified and Na-modified castings are more easily fed with porosity tending to congregate near the centerline of the casting, while Sr-modified castings solidify in a mushy manner that creates a more homogeneous distribution of porosity in the casting. The amount of porosity was highest in the Sr-modified alloys, lower in the Na-modified alloys, and lowest in the unmodified alloys. The size of the porosity-free layer and the effectiveness of the feeders were greater in the castings made with the steel chills due to the increased thermal gradients and consequent increase in the directionality of solidification.

  15. Effect of extrusion temperature on the microstructure of a powder metallurgy TiAl-based alloy

    SciTech Connect

    Hsiung, L.M.; Nieh, T.G.; Clemens, D.R.

    1997-01-15

    In order to balance low temperature ductility, fracture toughness and high temperature properties of {gamma}-TiAl aluminide alloys, recent developments of the alloys have focused on refining the {gamma}/{alpha}{sub 2} full lamellar (FL) microstructure through advanced processing such as powder metallurgy (P/M). Resulted from a refined FL microstructure (both smaller lamellar grain size and thinner lamellar interface spacing) in the P/M fabricated titanium aluminide alloys, the mechanical properties of the alloys have been demonstrated to be superior to those of the aluminide alloys fabricated by conventional ingot metallurgy (I/M). However, since the microstructure of rapidly-solidified aluminide powder used in P/M process is not in an equilibrium state, the microstructures of P/M aluminide alloys are expected to be sensitive to the processing history. Accordingly, the optimization of microstructure-property of a P/M alloy through an appropriate P/M process control becomes an important issue. The purpose of this investigation is therefore aiming at understanding the effect of extrusion temperature on the microstructure of a P/M titanium aluminide alloy.

  16. Effect of Texture on Fatigue Properties of Age-Hardened Al Alloys Under Ultrasonic Loading

    NASA Astrophysics Data System (ADS)

    Matsusako, Hironori; Kariya, Kohji; Kawagoishi, Norio; Wang, Qingyuan; Goto, Masahiro

    Effects of texture and loading frequency on the fatigue crack growth behavior of an extruded and a drawn Al alloys of 2017-T4 were investigated under ultrasonic loading frequency (20kHz) in the relative humidity of 25% and 85%, respectively. The extruded alloy has a marked texture of (111) orientation, but this specified orientation is not observed in the drawn alloy. Most of fatigue life was occupied by the growth life of small cracks in the both alloys regardless of humidity. In the low humidity, crack growth was retarded at about 0.3 mm in length in the both alloys. Although crack growth was accelerated by high humidity in the early growth process, there was no or little influence of humidity on the growth rate of cracks over about 0.3 mm in the both alloys. After the retardation of crack growth, fracture surfaces featured with many slip planes in the extruded alloy and many facets in the drawn one, respectively. The difference in growth mechanism between short cracks (<0.3 mm) and longer ones (>0.3 mm) was caused by the environment at crack tips due to high crack growth rate under ultrasonic loading, and that between the both alloys was related to the degree of texture.

  17. Alloying Behavior and Properties of Al-Based Composites Reinforced with Al85Fe15 Metallic Glass Particles Fabricated by Mechanical Alloying and Hot Pressing Consolidation

    NASA Astrophysics Data System (ADS)

    Zhang, Lanxiang; Yang, LiKun; Leng, Jinfeng; Wang, Tongyang; Wang, Yan

    2017-01-01

    In this study, Al85Fe15 metallic glass particles with high onset crystallization temperature (1209 K) were synthesized by a mechanical alloying method. High-quality 6061Al-based composites reinforced with Al85Fe15 metallic glass particles were fabricated by a vacuum hot-pressing sintering technique. The glass particles with flake-like shape are distributed uniformly in the Al matrix. The bulk composites possess high relative density, excellent hardness and strength. The microhardness values of the Al-based bulk composites with the additions of 20 vol.% and 30 vol.% Al85Fe15 particles are 204 MPa and 248 MPa, respectively, which are much higher than that of 6061Al (61 MPa). The compressive yield strength of the 30 vol.% glass-reinforced composite is 478 MPa, which is enhanced by 273% compared with 6061Al. The amorphous characteristic and homogeneous dispersion of glass particles account for the excellent mechanical properties of the Al-based composites. In addition, the corrosion behavior of Al-based composites in a seawater solution has been investigated by electrochemical polarization measurements. Compared to 6061Al, the 30 vol.% glass-reinforced composite shows the lower corrosion/passive current density and larger passive region, indicating the greatly enhanced corrosion resistance.

  18. Effects of silicon, copper and iron on static and dynamic properties of alloy 206 (aluminum-copper) in semi-solids produced by the SEED process

    NASA Astrophysics Data System (ADS)

    Lemieux, Alain

    The advantages of producing metal parts by rheocasting are generally recognised for common foundry alloys of Al-Si. However, other more performing alloys in terms of mechanical properties could have a great interest in specialized applications in the automotive industry, while remaining competitive in the forming. Indeed, the growing demand for more competitive products requires the development of new alloys better suited to semi-solid processes. Among others, Al-Cu alloys of the 2XX series are known for their superior mechanical strength. However, in the past, 2XX alloys were never candidates for pressure die casting. The main reason is their propensity to hot tearing. Semi-solid processes provide better conditions for molding with the rheological behavior of dough and molding temperatures lower reducing this type of defect. In the initial phase, this research has studied factors that reduce hot tearing susceptibility of castings produced by semi-solid SEED of alloy 206. Subsequently, a comparative study on the tensile properties and fatigue was performed on four variants of the alloy 206. The results of tensile strength and fatigue were compared with the specifications for applications in the automotive industry and also to other competing processes and alloys. During this study, several metallurgical aspects were analyzed. The following main points have been validated: i) the main effects of compositional variations of silicon, iron and copper alloy Al-Cu (206) on the mechanical properties, and ii) certain relationships between the mechanism of hot cracking and the solidification rate in semi-solid. Parts produced from the semi-solid paste coming from the SEED process combined with modified 206 alloys have been successfully molded and achieved superior mechanical properties than the requirements of the automotive industry. The fatigue properties of the two best modified 206 alloys were higher than those of A357 alloy castings and are close to those of the

  19. Microstructural characteristics and aging response of Zn-containing Al-Mg-Si-Cu alloy

    NASA Astrophysics Data System (ADS)

    Cai, Yuan-hua; Wang, Cong; Zhang, Ji-shan

    2013-07-01

    Al-Mg-Si-Cu alloys with and without Zn addition were fabricated by conventional ingot metallurgy method. The microstructures and properties were investigated using optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), tensile test, hardness test, and electrical conductivity measurement. It is found that the as-cast Al-Mg-Si-Cu-Zn alloy is composed of coarse dendritic grains, long needle-like β/δ-AlFeSi white intermetallics, and Chinese script-like α-AlFeSi compounds. During high temperature homogenization treatment, only harmful needle-like β-AlFeSi phase undergoes fragmentation and spheroidizing at its tips, and the destructive needle-like δ-phase does not show any morphological and size changes. Phase transitions from β-AlFeSi to α-AlFeSi and from δ-AlFeSi to β-AlFeSi are also not found. Zn addition improves the aging hardening response during the former aging stage and postpones the peak-aged hardness to a long aging time. In T4 condition, Zn addition does not obviously increase the yield strength and decrease the elongation, but it markedly improves paint-bake hardening response during paint-bake cycle. The addition of 0.5wt% Zn can lead to an increment of 99 MPa in yield strength compared with the value of 69 MPa for the alloy without Zn after paint-bake cycle.

  20. Reduced toxicity and superior cellular response of preosteoblasts to Ti-6Al-7Nb alloy and comparison with Ti-6Al-4V.

    PubMed

    Challa, V S A; Mali, S; Misra, R D K

    2013-07-01

    There are serious concerns on the toxicity of vanadium in Ti-6Al-4V alloy. In this regard, we describe the biological footprint of Ti-6Al-4V and compare with a viable alternate Ti-6Al-7Nb alloy, in terms of novel experimentation pertaining to cellular activity that include qualitative and quantitative analysis of Feret's diameter of cells, area, and perimeter, and proteins-actin, vinculin, and fibronectin. Interestingly, Ti-6Al-7Nb was characterized by superior cell attachment, proliferation, viability, morphology, and spread, which were significantly different from Ti-6Al-4V alloy. Additionally, immunofluorescence studies demonstrated stronger vinculin signals associated with actin stress fibers in the outer regions of the cells and cellular extensions in Ti-6Al-7Nb alloy. These striking observations suggest enhanced cell-substrate interaction and activity on the surface of niobium-containing titanium alloy. The significant differences in the cellular response between the two alloys clearly point to the determining role of alloying element (Nb versus V) in a conclusive manner. Based on this study, next generation of titanium alloys is proposed to focus on niobium-containing alloy.

  1. Processing, physical metallurgy and creep of NiAl + Ta and NiAl + Nb alloys. Ph.D. Thesis. Final Contractor Report

    NASA Technical Reports Server (NTRS)

    Pathare, Viren M.

    1988-01-01

    Powder processed NiAl + Ta alloys containing 1, 2, and 4.5 at percent tantalum and NiAl + Nb alloys containing 1 and 2 at percent niobium were developed for improved creep properties. In addition, a cast alloy with 5 at percent tantalum was also studied. Hot extrusion parameters for processing alloys with 1 and 2 at percent of tantalum or niobium were designed. The NiAl + 4.5 at percent Ta alloy could be vacuum hot pressed successfully, even though it could not be extruded. All the phases in the multiphase alloys were identified and the phase transformations studied. The Ni2AlTa in NiAl + 4.5 at percent Ta alloy transforms into a liquid phase above 1700 K. Solutionizing and annealing below this temperature gives rise to a uniform distribution of fine second phase precipitates. Compressive creep properties were evaluated at 1300 K using constant load and constant velocity tests. In the higher strain rate region single phase NiAl + 1 at percent Ta and NiAl + 1 at percent Nb alloys exhibit a stress exponent of 5 characteristic of climb controlled dislocation creep. In slower strain rate regime diffusional creep becomes important. The two phase alloys containing 2 to 5 at percent Ta and 2 at percent Nb show considerable improvement over binary NiAl and single phase alloys. Loose dislocation networks and tangles stabilized by the precipitates were found in the as crept microstructure. The cast alloy which has larger grains and a distribution of fine precipitates shows the maximum improvement over binary NiAl.

  2. The fabricability and corrosion resistance of several Al-Cu-Li aerospace alloys

    SciTech Connect

    Walsh, D.W.; Danford, M.; Sanders, J.

    1996-12-31

    Al-Li-Cu alloys are attractive to the aerospace industry. The high specific strength and stiffness of these alloys will improve lift efficiency, fuel economy, performance and increase payload capabilities. The objectives of this study were to measure the fabricability of Al 2195 (Al-4Cu-1Li) and to assess the effect of welding on corrosion behavior. Al 2219 samples were used in parallel tests to provide a baseline for the data generated. In this study samples were exposed to 3.5% NaCl and mild corrosive water solutions in both the as received and as welded conditions. Fabricability was assessed using Gleeble testing, Varestraint testing and differential scanning calorimetry (DSC). Results indicate that Alloy 2195 is much more susceptible to hot cracking than Al 2219, and that cracking sensitivity is a strong function of chemical composition within specification ranges for Al 2195. Furthermore, for base metal samples, corrosion in mild corrosive water was more severe than corrosion in salt water. In addition, welding increases the corrosion rate in Al 2195 and 2219, and causes severe localization in Al 2195. Furthermore, autogenously welded Al 2195 samples were more susceptible to attack than heterogeneously welded Al 2195 samples and autogenously welded Al2219 samples were less susceptible to corrosion than autogenously welded Al 2195 samples. Heterogeneously welded samples in both materials had high corrosion rates, but only the Al 2195 material was subject to localization of attack. The partially melted zones of Al 2195 samples were subject to severe, focused attack. In all cases, interdendritic constituents in welded areas and intergranular constituents in base material were cathodic to the Al rich matrix materials. Fabricability and corrosion resistance were correlated to material microstructure using optical microscopy, scanning electron microscopy, electron probe microanalysis, polarization resistance and environmental scanning electron microscopy.

  3. Cyclic Oxidation of Single-Crystal NiAl-X Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Barrett, Charles A.; Darolia, Ram

    1999-01-01

    Several single-crystal NiAl-X alloys (X = Hf, Ti, Cr, Ga) were cyclically oxidized at 1000 C for up to 1000 1-hr cycles. The alloys all showed protective, adherent alpha-Al2O3 scale formation with positive weight change behavior throughout the test. There was no clear correlation between the composition of the various alloys and the specific weight gain although the ranking by weight change was relatively consistent for two duplicate series of samples. The presence of Hf (0.5 - 0.8 at.%) resulted in the internal formation of Al2O3/HfO2 "stringers." Diffusion of Hf to the growing oxide stringers resulted in the development of a near-surface layer depleted of these precipitates.

  4. Study of ultrasonic attenuation on aging precipitation in a Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Carreón, Héctor; Dueñas, Antonio; Ruiz, Alberto; Barrera, Gerardo

    2017-02-01

    Ti-6Al-4V alloy with different microstructures was investigated by means of ultrasonic attenuation measurements. Widmanstätten and equiaxed microstructures were obtaining by heat treating a Ti-6Al-4V alloy. These two microstructures were over-aged at 545°C at different aging times. In order to find out the factors affecting the variation in the ultrasonic attenuation, the heat treated samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. Based on the theory of ultrasonic attenuation in a solid media, the mechanisms of ultrasonic attenuation in the Ti-6Al-4V alloy with different microstructures were analyzed. It was found that in both cases with Widmanstätten and equiaxed microstructures, the ultrasonic attenuation increased with frequency. After aging, the ultrasonic attenuation was mainly attributed to the scattering loss which included the stochastic and the Rayleigh scattering due to the interaction between the ultrasonic wave and the material microstructure.

  5. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    SciTech Connect

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar; Terrani, Kurt A.; Field, Kevin G.

    2016-02-17

    We have irradiated the model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) with a neutron at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. Furthermore, this is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning of the Al from the α' precipitates was also observed.

  6. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    DOE PAGES

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; ...

    2016-02-17

    We have irradiated the model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) with a neutron at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. Furthermore, this is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning ofmore » the Al from the α' precipitates was also observed.« less

  7. Tribological Study on Plasma Electrolytic Oxidation Treatment in Al-Si Alloys for Engine Application

    NASA Astrophysics Data System (ADS)

    Eiliat, Hoda

    Automotive industry strives to reach an optimum level of fuel economy. This can be achieved by overcoming two impacting factors on fuel consumption: weight and friction force. This research contributes to reduce both. The proposed surface treatment can replace cylinder liners of hypoeutectic aluminum silicon alloy engine blocks with a thin layer of ceramic oxide composed of alpha and gamma phases of Al2O3 and mullite. The coatings are achieved in an aqueous electrolytic bath with current densities of 0.1 to 0.2 A/cm2. Coatings produced in silicate based solutions have shown good adaptability to the counter surface with an average 0.12 coefficient of friction. Coatings produced in phosphate and aluminate solution have shown signs of delamination, and excessive porosity and roughness respectively. Coatings produced under Bipolar Pulsed Direct Current mode has up to 12% higher hardness values compared to unipolar coatings. For each increment of 0.2 A/cm2 current density, there is a 30% of increase in coating growth rate. Higher pH values of the solution creates faster growth rate up to 1.5 mu/min. These coatings are 20% more susceptible to wear. Samples treated in MoS2 solution showed 22% lower average roughness values and 37% of reduction in coefficient of friction. Mild wear scars on the piston rings were detected for the optimized coatings.

  8. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    DOE PAGES

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; ...

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory insidemore » the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.« less

  9. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    SciTech Connect

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  10. AlCu alloy films prepared by the thermal diffusion technique

    SciTech Connect

    Oliva, A.I.; Corona, J.E.; Sosa, V.

    2010-07-15

    100-nm thick films of Al{sub 1-x}Cu{sub x} alloys were prepared on glass substrates by thermal diffusion technique. The Cu atomic concentration was varied from 10% to 90%. Alloys were prepared at different temperatures into a vacuum oven with Argon atmosphere. Two thermal processes were used: i) heating the film at 400 deg. C in a single step, and ii) heating the films in sequential steps at 100, 200, 300 and 400 deg. C. Morphology, electrical resistivity, and crystalline orientation of the alloys were studied. The electrical resistivity and surface roughness of the alloys were found to depend strongly on the atomic composition and the diffusion temperature. However, we did not find differences between samples prepared under the two thermal processes. Alloys prepared with x = 0.6 and x = 0.1-0.3 as Cu at concentration exhibited values on electrical resistivity and surface roughness lower than pure Al. Different phases of the Al{sub 1} {sub -} {sub x}Cu{sub x} films were observed as a function of Cu concentration showing a good agreement with the AlCu phase diagram.

  11. Refinement of primary Si grains in Al-20%Si alloy slurry through serpentine channel pouring process

    NASA Astrophysics Data System (ADS)

    Zheng, Zhi-kai; Mao, Wei-min; Liu, Zhi-yong; Wang, Dong; Yue, Rui

    2016-05-01

    In this study, a serpentine channel pouring process was used to prepare the semi-solid Al-20%Si alloy slurry and refine primary Si grains in the alloy. The effects of the pouring temperature, number of curves in the serpentine channel, and material of the serpentine channel on the size of primary Si grains in the semi-solid Al-20%Si alloy slurry were investigated. The results showed that the pouring temperature, number of the curves, and material of the channel strongly affected the size and distribution of the primary Si grains. The pouring temperature exerted the strongest effect, followed by the number of the curves and then the material of the channel. Under experimental conditions of a four-curve copper channel and a pouring temperature of 701°C, primary Si grains in the semi-solid Al-20%Si alloy slurry were refined to the greatest extent, and the lath-like grains were changed into granular grains. Moreover, the equivalent grain diameter and the average shape coefficient of primary Si grains in the satisfactory semi-solid Al-20%Si alloy slurry were 24.4 μm and 0.89, respectively. Finally, the refinement mechanism and distribution rule of primary Si grains in the slurry prepared through the serpentine channel pouring process were analyzed and discussed.

  12. Evaluation of an Al-Ce alloy for laser additive manufacturing

    DOE PAGES

    Plotkowski, A.; Rios, O.; Sridharan, N.; ...

    2016-12-27

    Our present research in metal additive manufacturing (AM) focuses on designing processing parameters around existing alloys designed for traditional manufacturing. However, to maximize the benefits of AM, alloys should be designed to specifically take advantage of the unique thermal conditions of these processes. Furthermore, our study focuses on the development of a design methodology for alloys in AM, using a newly developed Al-Ce alloy as an initial case study. To evaluate the candidacy of this system for fusion based additive manufacturing, single-line laser melts were made on cast Al-12Ce plates using three different beam velocities (100, 200, and 300 mm/min).more » The microstructure was evaluated in the as-melted and heat treated conditions (24 hrs at 300°C). An extremely fine microstructure was observed within the weld pools, evolving from eutectic at the outer solid-liquid boundaries to a primary Al FCC dendritic/cellular structure nearer the melt-pool centerline. We rationalized the observed microstructures through the construction of a microstructure selection map for the Al-Ce binary system, which will be used to enable future alloy design. Interestingly, the heat treated samples exhibited no microstructural coarsening.« less

  13. Evaluation of an Al-Ce alloy for laser additive manufacturing

    SciTech Connect

    Plotkowski, A.; Rios, O.; Sridharan, N.; Sims, Z.; Unocic, K.; Ott, R. T.; Dehoff, R. R.; Babu, S. S.

    2016-12-27

    Our present research in metal additive manufacturing (AM) focuses on designing processing parameters around existing alloys designed for traditional manufacturing. However, to maximize the benefits of AM, alloys should be designed to specifically take advantage of the unique thermal conditions of these processes. Furthermore, our study focuses on the development of a design methodology for alloys in AM, using a newly developed Al-Ce alloy as an initial case study. To evaluate the candidacy of this system for fusion based additive manufacturing, single-line laser melts were made on cast Al-12Ce plates using three different beam velocities (100, 200, and 300 mm/min). The microstructure was evaluated in the as-melted and heat treated conditions (24 hrs at 300°C). An extremely fine microstructure was observed within the weld pools, evolving from eutectic at the outer solid-liquid boundaries to a primary Al FCC dendritic/cellular structure nearer the melt-pool centerline. We rationalized the observed microstructures through the construction of a microstructure selection map for the Al-Ce binary system, which will be used to enable future alloy design. Interestingly, the heat treated samples exhibited no microstructural coarsening.

  14. Ion irradiation testing and characterization of FeCrAl candidate alloys

    SciTech Connect

    Anderoglu, Osman; Aydogan, Eda; Maloy, Stuart Andrew; Wang, Yongqiang

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  15. Osteoblastic behavior to zirconium coating on Ti-6Al-4V alloy

    PubMed Central

    Lee, Bo-Ah; Kim, Hae-Jin; Xuan, Yun-Ze; Park, Yeong-Joon; Chung, Hyun-Ju

    2014-01-01

    PURPOSE The purpose of this study was to assess the surface characteristics and the biocompatibility of zirconium (Zr) coating on Ti-6Al-4V alloy surface by radio frequency (RF) magnetron sputtering method. MATERIALS AND METHODS The zirconium films were developed on Ti-6Al-4V discs using RF magnetron sputtering method. Surface profile, surface composition, surface roughness and surface energy were evaluated. Electrochemical test was performed to evaluate the corrosion behavior. Cell proliferation, alkaline phosphatase (ALP) activity and gene expression of mineralized matrix markers were measured. RESULTS SEM and EDS analysis showed that zirconium deposition was performed successfully on Ti-6Al-4V alloy substrate. Ti-6Al-4V group and Zr-coating group showed no significant difference in surface roughness (P>.05). Surface energy was significantly higher in Zr-coating group than in Ti-6Al-4V group (P<.05). No difference in cell morphology was observed between Ti-6Al-4V group and Zr-coating group. Cell proliferation was higher in Zr-coating group than Ti-6Al-4V group at 1, 3 and 5 days (P<.05). Zr-coating group showed higher ALP activity level than Ti-6Al-4V group (P<.05). The mRNA expressions of bone sialoprotein (BSP) and osteocalcin (OCN) on Zr-coating group increased approximately 1.2-fold and 2.1-fold respectively, compared to that of Ti-6Al-4V group. CONCLUSION These results suggest that zirconium coating on Ti-6Al-4V alloy could enhance the early osteoblast responses. This property could make non-toxic metal coatings on Ti-6Al-4V alloy suitable for orthopedic and dental implants. PMID:25551012

  16. Diffusion Research in BCC Ti-Al-Mo Ternary Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Yi; Tang, Bin; Xu, Guanglong; Wang, Chuanyun; Kou, Hongchao; Li, Jinshan; Cui, Yuwen

    2014-04-01

    Interdiffusion in Ti-Al-Mo β solid solution was investigated at 1523 K (1250 °C) by analyzing diffusion couples. From the concentration profiles analytically represented by error function expansion (ERFEX), the ternary interdiffusion coefficients and impurity diffusivity were extracted by the Whittle-Green and generalized Hall methods. A comparison of the diffusion in five Ti-Al-X (Co, Cr, Fe, Mo, and V) ternaries reveals Ti-Al-Mo is comparably like Ti-Al-(Cr, V) while Ti-Al-(Co, Fe) are predominantly of interstitial nature.

  17. Effects of boron on the mechanical properties of the TiAl-Ti3Al alloy: A first-principles investigation

    NASA Astrophysics Data System (ADS)

    Li, Zhong-Zhu; Wei, Ye; Zhou, Hong-Bo; Lu, Guang-Hong

    2017-01-01

    Employing a first-principles method in combination with the empirical criterions, we have investigated the site preference of boron (B) and its effect on the mechanical properties of the binary-phase TiAl-Ti3Al alloy. It is found that B energetically prefers to occupy the Ti-rich octahedral interstitial site, because B is more favorable to bond with Ti in comparison with Al. The occupancy tendency of B in the TiAl-Ti3Al alloy is the TiAl/Ti3Al interface > Ti3Al > TiAl, thus B tends to segregate into the binary-phase interface in the TiAl-Ti3Al alloy. The charge density difference shows that B at the TiAl-Ti3Al interface will form strong B-Ti bonds and weak B-Al bonds, leading to the significant increasing of the cleavage energy (γcl) and the unstable stacking fault energy (γus). This indicates that the presence of B will strengthen the TiAl/Ti3Al interface, but block its mobility. Further, the ratio of γcl/γus of the B-doped system is 4.63%, 8.19% lower than that of the clean system. Based on the empirical criterions, B will have a negative effect on the ductility of the TiAl-Ti3Al alloy.

  18. Rumpling phenomenon in platinum modified Ni-Al alloys

    SciTech Connect

    Zimmerman, Benjamin Joseph

    2005-05-01

    Surface undulations known as rumpling have been shown to develop at the surface of bond coats used in advanced thermal barrier coating systems. Rumpling can result in cracking and eventual spallation of the top coat. Many mechanisms to explain rumpling have been proposed, and among them is a martensitic transformation. High-temperature x-ray diffraction, differential scanning calorimetry and potentiometry were used to investigate the nature of the martensitic transformation in bulk platinum-modified nickel aluminides. It was found that the martensitic transformation has strong time dependence and can form over a range of temperatures. Cyclic oxidation experiments were performed on the bulk alloys to investigate the effect of the martensitic transformation on surface rumpling. It was found that the occurrence of rumpling was associated with the martensitic transformation. The degree of rumpling was found to increase with an increasing number of cycles and was independent of the heating and cooling rates used. The thickness of the oxide layer at the surface of the samples had a significant impact on the amplitude of the resulting undulations, with amplitude increasing with increasing oxide-layer thickness. Rumpling was also observed in an alloy based on the γ-γ' region of the nickel-aluminum-platinum phase diagram. Rumpling in this alloy was found to occur during isothermal oxidation and is associated with a subsurface layer containing a platinum-rich phase known as a. Rumpling in both alloy systems may be explained by creep deformation of a weakened subsurface layer in response to the compressive stresses in the thermally grown oxide layer.

  19. EFFECT OF Sn AND Pb ADDITIONS ON MICROSTRUCTURE OF Mg-6Al-1Zn AS-CAST MAGNESIUM ALLOYS

    NASA Astrophysics Data System (ADS)

    Hou, Haibo; Zhu, Tianping; Wang, Yuxin; Gao, Wei

    2013-07-01

    Much attention has been paid to Mg alloys given that Mg alloys are the most promising lightweight metallic material. They have found applications in automobile and other fields where weight saving is of great significance. Mg-Al-Zn alloy system (AZ series), including AZ91 and AZ61 Mg alloys, is widely used in industry. We have studied the enhancement of mechanical properties by adding alloying elements Sn and Pb. This paper reports our study on the microstructure and element distribution of the alloys with small amounts of tin (Sn) and lead (Pb) additions.

  20. Advanced TEM characterization of oxide nanoparticles in ODS Fe–12Cr–5Al alloys

    SciTech Connect

    Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2016-01-01

    For oxide nanoparticles present in three oxide-dispersion-strengthened (ODS) Fe–12Cr–5Al alloys containing additions of (1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), and (3) Y2O3 + HfO2 (125YH), were investigated using transmission and scanning transmission electron microscopy. Furthermore, in all three alloys nano-sized (<3.5 nm) oxide particles distributed uniformly throughout the microstructure were characterized using advanced electron microscopy techniques. In the 125Y alloy, mainly Al2O3 and yttrium–aluminum garnet (YAG) phases (Y3Al5O12) were present, while in the 125YZ alloy, additional Zr(C,N) precipitates were identified. The 125YH alloy had the most complex precipitation sequence whereby in addition to the YAG and Al2O3 phases, Hf(C,N), Y2Hf2O7, and HfO2 precipitates were also found. The presence of HfO2 was mainly due to the incomplete incorporation of HfO2 powder during mechanical alloying of the 125YH alloy. The alloy having the highest total number density of the oxides, the smallest grain size, and the highest Vickers hardness was the 125YZ alloy indicating, that Y2O3 + ZrO2 additions had the strongest effect on grain size and tensile properties. Finally, high-temperature mechanical testing will be addressed in the near future, while irradiation studies are underway to investigate the irradiation resistance of these new ODS FeCrAl alloys.

  1. X-ray and optical crystallographic parameters investigations of high frequency induction melted Al-(alpha-Al(2)O(3)) alloys.

    PubMed

    Bourbia, A; Draissia, M; Bedboudi, H; Boulkhessaim, S; Debili, M Y

    2010-01-01

    This article deals with the microstructural strengthening mechanisms of aluminium by means of hard alpha-Al(2)O(3) alumina fine particles. A broad of understanding views covering materials preparations, elaboration process, characterization techniques and associated microstructural characteristic parameters measurements is given. In order to investigate the microstructural characteristic parameters and the mechanical strengthening mechanisms of pure aluminium by hard fine particles, a set of Al-(alpha-Al(2)O(3)) alloys samples were made under vacuum by high fusion temperature melting, the high frequency (HF) process, and rapidly solidified under ambient temperature from a mixture of cold-compacted high-pure fine Al and alpha-Al(2)O(3) powders. The as-solidified Al-(alpha-Al(2)O(3)) alloys were characterized by means of X-ray diffraction (XRD) analyses, optical microscopy observations and Vickers microhardness tests in both brut and heat-treated states. It was found that the as-solidified HF Al-(alpha-Al(2)O(3)) alloys with compositions below 4 wt.% (alpha-Al(2)O(3)) are single-phase microstructures of the solid solution FCC Al phase and over two-phase microstructures of the solid solution FCC Al and the Rhombohedral alpha-Al(2)O(3) phases. The optical micrographs reveal the presence of a grain size refinement in these alloys. Vickers microhardness of the as-solidified Al-(alpha-Al(2)O(3)) is increased by means of pure fine alpha-Al(2)O(3) alumina particles. These combined effects of strengthening and grain size refinement observed in the as-solidified Al-(alpha-Al(2)O(3)) alloys are essentially due to a strengthening of Al by the alpha-Al(2)O(3) alumina particles insertion in the (HF) melted and rapidly solidified alloys.

  2. Influence of Aging Treatments on Alterations of Microstructural Features and Stress Corrosion Cracking Behavior of an Al-Zn-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Rout, Prasanta Kumar; Ghosh, M. M.; Ghosh, K. S.

    2015-07-01

    7xxx series Al-Zn-Mg-(Cu) alloys have higher strength in their peak-aged (T6) states compared with other age-hardenable aluminum alloys; however, the maximum strength peak-aged state is more susceptible to stress corrosion cracking (SCC) which leads to catastrophic failure. The over-aged (T7) temper with 10-15% lower strength has higher resistance to SCC requiring oversized structural aerospace component applications. The medium-strength AA7017 Al-Zn-Mg weldable alloy without Cu is also prone to SCC under certain environmental conditions. In the present investigation, the SCC behaviors of an AA7017 Al-Zn-Mg alloys of different tempers have been assessed. Specific aging schedules have been adapted to an AA7017 alloy to produce various tempers, e.g., under-, peak-(T6), over-(T7), and highly over-aged tempers. Artificial aging behavior of the AA7017 alloy has been characterized by hardness, electrical conductivity measurements, x-ray diffraction, differential scanning calorimetry, and electrochemical studies. Slow strain rate test technique was used to assess the SCC behaviors of the AA7017 alloys of under-, T6, T7, and highly over-aged tempers in 3.5 wt.% NaCl solution at free corrosion potential (FCP) and at applied anodic potential, as well. Results revealed that the AA7017 alloy tempers are not susceptible to SCC in 3.5 wt.% NaCl solution at FCP, but severely damaging to SCC at applied anodic potentials. Microstructural features, showing a non-recrystallized grain structure and the presence of discrete, widely spaced, not-interconnected η precipitates at the grain boundaries, are the contributive factors by virtue of which the alloy tempers at FCP did not exhibit SCC. However, the applied anodic potential resulted in rapid metal dissolution from the grain boundary region and led to SCC. The local anodic dissolution (LAD) is believed to be the associated SCC mechanism.

  3. Fabrication of Nb3Al superconductor by the optimized mechanical alloying method with low temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Y.; Lin, W. J.; Xu, L. Y.; Yang, D. W.; Chen, Y. L.; Li, P. Y.; Pan, X. F.; Yan, G.; Zhao, Y.

    2016-11-01

    Mechanical alloying was used to synthesize Nb3Al superconductor successfully, and the process was optimization under various preparation conditions. In the current study, Nb3Al superconductor with Tc of 15.6 K was directly prepared from high quality Nb (Al) solid solution by mechanical alloying method and heat treatment at a low temperature of 800 to 900 °C. The results showed that Nb3Al superconducting wire with high performance could be prepared after heat treatment below the melting point of Cu (1080°C) and using Nb (Al) solid solution and conventional powder in tube (PIT) method, thus effectively avoiding ultra-high temperature heat treatment and special rapid heating and quenching(RHQ) device.

  4. Significant elastic anisotropy in Ti{sub 1-x}Al{sub x}N alloys

    SciTech Connect

    Tasnadi, Ferenc; Abrikosov, Igor A.; Rogstroem, Lina; Johansson, Mats P.; Oden, Magnus; Almer, Jonathan

    2010-12-06

    Strong compositional-dependent elastic properties have been observed theoretically and experimentally in Ti{sub 1-x}Al{sub x}N alloys. The elastic constant, C{sub 11}, changes by more than 50% depending on the Al-content. Increasing the Al-content weakens the average bond strength in the local octahedral arrangements resulting in a more compliant material. On the other hand, it enhances the directional (covalent) nature of the nearest neighbor bonds that results in greater elastic anisotropy and higher sound velocities. The strong dependence of the elastic properties on the Al-content offers new insight into the detailed understanding of the spinodal decomposition and age hardening in Ti{sub 1-x}Al{sub x}N alloys.

  5. The electrical, thermal conductivity, microstructure and mechanical properties of Al-Sn-Pb ternary alloys

    NASA Astrophysics Data System (ADS)

    Alper Billur, C.; Gerçekcioglu, E.; Bozoklu, M.; Saatçi, B.; Ari, M.; Nair, F.

    2015-08-01

    The structural, thermal, electrical and mechanical properties and micro-hardness of four different samples of Al-Sn-Pb ternary alloys (Al-[x] wt. % Sn-10 wt. % Pb) (x = 40, 30, 20 and 10) with constant lead concentrations were investigated for four different samples. Electrical resistivity and conductivity were measured by using (four-point probe measurement techniques) 4PPT techniques. The variations of thermal conductivity were determined by Wiedemann-Franz law (W-F) and Smith-Palmer (S-P) equation using the data obtained from electrical properties. The mechanical properties of the same alloys were obtained by the tensile test and the Vickers micro-hardness test.

  6. The Portevin-Le Chatelier effect in an Al-Mg alloy

    NASA Astrophysics Data System (ADS)

    Mogucheva, Anna; Saenko, Mikhail; Kaibyshev, Rustam

    2016-11-01

    The Portevin-Le Chatelier (PLC) effect has been studied in an Al-Mg alloy. A series off tensile tests was carried out at temperatures ranging from -100 to 150°C at plastic strain rates ranging from a low 10-1 s-1 to a high of 10-5 s-1. The coarse-grained material displays tensile curves typical of Al-Mg alloys with an extensive initial strain hardening and an overall parabolic shape until necking. Mixed type (A + B) serrations take place during the strain hardening stage.

  7. EBSD and Nanoindentation-Correlated Study of Delamination Fracture in Al-Li Alloy 2090

    NASA Technical Reports Server (NTRS)

    Tayon, Wesley A.; Crooks, Roy E.; Domack, Marcia S.; Wagner, John A.; Elmustafa, A. A.

    2008-01-01

    Al-Li alloys offer attractive combinations of high strength and low density. However, a tendency for delamination fracture has limited their use. A better understanding of the delamination mechanisms may identify methods to control delaminations through processing modifications. A combination of new techniques has been used to evaluate delamination fracture in Al-Li alloys. Both high quality electron backscattered diffraction (EBSD) information and valid nanoindentation measurements were obtained from fractured test specimens. Correlations were drawn between nano-scale hardness variations and local texture along delaminating boundaries. Intriguing findings were observed for delamination fracture through the combined analysis of grain orientation, Taylor factor, and kernel average misorientation.

  8. Large magnetostriction in directionally solidified FeGa and FeGaAl alloys

    NASA Astrophysics Data System (ADS)

    Srisukhumbowornchai, N.; Guruswamy, S.

    2001-12-01

    The magnetostriction of Fe-x at. % Ga (x=15, 20, and 27.5) was measured, for alloys processed under different directional solidification conditions, and the effect of partial substitution of Ga with Al on the magnetostriction of the alloys was examined. Magnetostriction measurements were carried out at different prestress levels varying from 0 to 55 MPa. Ga additions in the range of 15-27.5 at. % Ga in Fe were found to improve the magnetostriction of the disordered bcc phase of Fe by as much as 1 order of magnitude. The applied fields for saturation magnetostriction and the hysteresis observed were small. Magnetostriction values as high as 271×10-6 were obtained in polycrystalline Fe-27.5 at. % Ga rods prepared using a directional growth (DG) process at a growth rate of 22.5 mm/h. This process, which is essentially a seedless vertical Bridgman technique, resulted in near [001] textured polycrystalline Fe-Ga alloys. The preferred [001] crystallographic orientation of the DG alloys was approximately 14° away from the rod direction. For Ga contents between 15 and 27.5 at. % in Fe, the Ga atoms increase the Fe-Fe spacing in the disordered bcc (A2) phase and reduce the magnetic moment of Fe. Substitution of Ga with Al has a significant effect on the magnetostriction of the Fe-Ga alloys. Small substitution of 5 at. % Al for Ga in the Fe-20 at. % Ga alloy increases the magnetostriction in Fe, and the value is slightly larger than that of the Fe-20 at. % Ga alloy. A higher substitution amount of Al tends to decrease the magnetostriction.

  9. Rapid prototyping: porous titanium alloy scaffolds produced by selective laser melting for bone tissue engineering.

    PubMed

    Warnke, Patrick H; Douglas, Timothy; Wollny, Patrick; Sherry, Eugene; Steiner, Martin; Galonska, Sebastian; Becker, Stephan T; Springer, Ingo N; Wiltfang, Jörg; Sivananthan, Sureshan

    2009-06-01

    Selective laser melting (SLM), a method used in the nuclear, space, and racing industries, allows the creation of customized titanium alloy scaffolds with highly defined external shape and internal structure using rapid prototyping as supporting external structures within which bone tissue can grow. Human osteoblasts were cultured on SLM-produced Ti6Al4V mesh scaffolds to demonstrate biocompatibility using scanning electron microscopy (SEM), fluorescence microscopy after cell vitality staining, and common biocompatibility tests (lactate dihydrogenase (LDH), 3-(4,5-dimethylthiazol-2-yl)-2, 5-diphenyltetrazolium bromide (MTT), 5-bromo-2-deoxyuridine (BrdU), and water soluble tetrazolium (WST)). Cell occlusion of pores of different widths (0.45-1.2 mm) was evaluated. Scaffolds were tested for resistance to compressive force. SEM investigations showed osteoblasts with well-spread morphology and multiple contact points. Cell vitality staining and biocompatibility tests confirmed osteoblast vitality and proliferation on the scaffolds. Pore overgrowth increased during 6 weeks' culture at pore widths of 0.45 and 0.5 mm, and in the course of 3 weeks for pore widths of 0.55, 0.6, and 0.7 mm. No pore occlusion was observed on pores of width 0.9-1.2 mm. Porosity and maximum compressive load at failure increased and decreased with increasing pore width, respectively. In summary, the scaffolds are biocompatible, and pore width influences pore overgrowth, resistance to compressive force, and porosity.

  10. The cast structure of a 7075 alloy produced by a water-cooling centrifugal casting method

    SciTech Connect

    Yeh, J.W. . Dept. of Materials Science and Engineering); Jong, S.H.

    1994-03-01

    A water-cooling centrifugal casting method was applied to cast the 7075 Al alloy to generate a much finer cast structure than that produced by conventional ingot casting methods. The effects of casting parameters, i.e., rotation speed, pouring temperature, water flow, and grain refiner, on casting structure were systematically studied so that the optimum casting condition and the solidification mechanism could be established. The typical cast structure along the thickness direction of a cast ring could be divided into four equiaxed zones, including the chill zone which is in contact with the mold wall. All zones have their characteristic grain size, morphology, and relative thickness, which are all dependent on the casting condition. The optimum casting condition yielding the finest structure available was found to be 3,000 rpm, 650 C, and sufficient water cooling. A uniform portion occupying 90 pct of the whole thickness and having a grain size of 17 [mu]m could be achieved under such a casting condition. When a grain refiner was added, the whole ring became further concentrated with grains of fine structure. A mechanism concerning the overall effects of rapid solidification, turbulent flow, and centrifugal force has been proposed for the present casting method and might explain the zone-structure formation and the effects of the casting parameters on microstructural features.

  11. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  12. Refinement of Eutectic Si Phase in Al-5Si Alloys with Yb Additions

    NASA Astrophysics Data System (ADS)

    Li, J. H.; Suetsugu, S.; Tsunekawa, Y.; Schumacher, P.

    2013-02-01

    A series of Al-5 wt pct Si alloys with Yb additions (up to 6100 ppm) have been investigated using thermal analysis and multiscale microstructure characterization techniques. The addition of Yb was found to cause no modification effect to a fibrous morphology involving Si twinning; however, a refined plate-like eutectic structure was observed. The Al2Si2Yb phase was observed with Yb addition level of more than 1000 ppm. Within the eutectic Al and Si phases, the Al2Si2Yb phase was also found as a precipitation from the remained liquid. No Yb was detected in the α-Al matrix or plate-like Si particle, even with Yb addition up to 6100 ppm. The absence of Yb inside the eutectic Si particle may partly explain why no significant Si twinning was observed along {111}Si planes in the eutectic Si particle. In addition, the formation of the thermodynamic stable YbP phases is also proposed to deteriorate the potency of AlP phase in Al alloys. This investigation highlights to distinguish the modification associated with the ever present P in Al alloys. We define modification as a transition from faceted to fibrous morphology, while a reduction of the Si size is termed refinement.

  13. Influence of addition of Si in FeAl alloys: Theory

    NASA Astrophysics Data System (ADS)

    Apiñaniz, E.; Legarra, E.; Plazaola, F.; Garitaonandia, J. S.

    The magnetic behaviour of Fe-based magnetic systems has been studied theoretically and experimentally for many years [E.P. Wohlfath, K.H.J. Buschow, Handbook of Ferromagnetic Materials, vol. 4, North-Holland Elsevier Science Publishers, Amsterdam, New York, Oxford, Tokyo, 1988 (Chapter 1)]. Starting with Al dissolved in Fe, the first stable structure is the D03 cubic structure and it exists over the range 23-37 at% Al. In this range these alloys present interesting magnetic properties. The other stable compound existing over a wide range of composition is FeAl which is also cubic, with the B2 structure (CsCl), and it exists over the range 37-50 at% Al. On the other hand, the FeAlSi alloys show the D03 structure, but do not show the B2 structure. The effect of Si in these alloys is double; on the one hand, it contributes to the decrease of the lattice parameter which, as reported by Nogues et al. [Phys. Rev. B 74 (2006) 024407], has a major influence on the magnetism and, on the other hand, having one more p electron than the Al atom, it promotes the charge transfer from Si to Fe atoms, as reported by Legarra et al. [Hyperfine Interact. 169 (2006) 1217-1222]. In this work, we perform ab-initio electronic calculations by means of tight binding linear muffin-tin orbital (TBLMTO) and Vienna Ab-initio Simulation Package (VASP) in order to study the magnetic contribution of Si/Al substitution in the FeAl alloys.

  14. Thermodynamics, Solubility, and Diffusivity of Oxygen in Titanium and Ti-Al Alloys

    NASA Technical Reports Server (NTRS)

    Mehrotra, Gopal M.

    1992-01-01

    Titanium aluminides and titanium aluminide-based composites are attractive candidate materials for high-temperature structural applications. As these materials may be exposed to oxidizing environments durine their use at elevated temperatures, it is essential that they possess a good oxidation resistance. Previous studies have shown that the oxidation resistance of Al-rich alloys in the Ti-Al system is superior to that of the Ti-rich alloys. The scales formed on the surface of the Al-rich and Ti-rich alloys have been reported to be predominantly Al2O3 and TiO2, respectively. Since the relative stabilities of the oxides of Al and Ti at various temperatures and oxygen pressures can be assessed from their thermodynamic data, it is possible, With the help of thermodynamic calculations, to determine the compositions of the alloys which would form scales of Al2O3, TiO(x) or a ternary oxide such as TiAl2O5 during oxidation at a given temperature. The thermodynamic calculations require reliable activity data for the Ti-Al system. These data have not been determined for the entire composition and temperature range of interest. Using the data available in the literature, recently performed thermodynamic calculations and concluded that the stable oxide changed from TiO to Al2O3 in the existence region of the tial phase. In the case of titanium aluminide-based composites, another major concern is the mutual chemical compatibility of the matrix material with the reinforcement phase. Fibers of SiC, TiB2 and Al2O3 are currently being investigated for reinforcement of titanium aluminide matrices.

  15. Effect of Severe Plastic Deformation on Structure and Properties of Al-Sc-Ta and Al-Sc-Ti Alloys.

    PubMed

    Berezina, Alla; Monastyrska, Tetiana; Davydenko, Olexandr; Molebny, Oleh; Polishchuk, Sergey

    2017-12-01

    The comparative analysis of the effect of monotonous and non-monotonous severe plastic deformations (SPD) on the structure and properties of aluminum alloys has been carried out. Conventional hydrostatic extrusion (HE) with a constant deformation direction and equal-channel angular hydroextrusion (ECAH) with an abrupt change in the deformation direction were chosen for the cases of monotonous and non-monotonous SPD, respectively. Model cast hypoeutectic Al-0.3%Sc alloys and hypereutectic Al-0.6%Sc alloys with Ta and Ti additives were chosen for studying. It was demonstrated that SPD of the alloys resulted in the segregation of the material into active and inactive zones which formed a banded structure. The active zones were shown to be bands of localized plastic deformation. The distance between zones was found to be independent of the accumulated strain degree and was in the range of 0.6-1 μm. Dynamic recrystallization in the active zones was observed using TEM. The dynamic recrystallization was accompanied by the formation of disclinations, deformation bands, low-angle, and high-angle boundaries, i.e., rotational deformation modes developed. The dynamic recrystallization was more intense during the non-monotonous deformation as compared with the monotonous one, which was confirmed by the reduction of texture degree in the materials after ECAH.

  16. Equal-Channel Angular Extrusion of a Low-Density High-Entropy Alloy Produced by High-Energy Cryogenic Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Hammond, Vincent H.; Atwater, Mark A.; Darling, Kristopher A.; Nguyen, Hoang Q.; Kecskes, Laszlo J.

    2014-10-01

    In this study, we demonstrate the feasibility of forming a bulk consolidated, low-density high-entropy alloy, namely AlFeMgTiZn, which shows reasonable mechanical properties and high hardness. The fabrication of the high-entropy alloy from powdered precursors via high-energy mechanical alloying as a function of milling time is presented. In turn, the evolution of the alloy microstructure with postmilling anneal treatment is elucidated. Last, the severe plastic deformation processing methodology, i.e., equal-channel angular extrusion, chosen for consolidation, is described and shown to result in a bulk product with good results.

  17. The effect of zirconium on the isothermal oxidation of nominal Ni-14Cr-24Al alloys

    NASA Technical Reports Server (NTRS)

    Kahn, A. S.; Lowell, C. E.; Barrett, C. A.

    1980-01-01

    The isothermal oxidation of Ni-14Cr-24Al-xZr-type alloys was performed in still air at 1100, 1150, and 1200 C for times up to 200 hr. The zirconium content of the alloys varied from 0-0.63 atom percent (a/o). The oxidized surfaces were studied by optical microscopy, X-ray diffraction, and scanning electron microscopy. The base alloy was an alumina former with the zirconium-containing alloys also developing some ZrO2. The addition of zirconium above 0.066 a/o increased the rate of weight gain relative to the base alloy. Due to oxide penetratio, the weight gain increased with Zr content; however, the scale thickness did not increase. The Zr did increase the adherence of the oxide, particularly at 1200 C. The delta W/A vs. time data fit the parabolic model of oxidation. The specific diffusion mechanism operative could not be identified by analysis of the calculated activation energies. Measurements of the Al2O3 scale lattice constants yielded the same values for all alloys.

  18. The Effect of the Heat Treatment on the Dust Emission During Machining of an Al-7Si-Mg Cast Alloys

    NASA Astrophysics Data System (ADS)

    Djebara, A.; Zedan, Y.; Kouam, J.; Songmene, V.

    2013-12-01

    This paper reports on the effect of artificial aging on the machinability of Al-7Si-Mg (A356) cast alloys for the as-received alloy, solution heat-treated (SHT) alloy and then aged SHT alloy at 155, 180, and 220 °C, respectively. The influence of heat treatment on the machinability of the alloys studied was considered using innovative criteria such as dust emission. The effect of various lubrication modes including dry, mist, and wet process, as well as cutting speed and feed rate, was also investigated. The results obtained from the statistically designed experiments indicate that at the same cutting conditions, the A356-T7 heat treatment generates less dust emission level compared to other various heat treatments (there is 32% less airborne swarf produced than with A356-T6). Aging at low temperature was observed to produce the greatest level of the dust emission while the aging at higher temperatures is accompanied by a reduction in the dust emission level. Fracture surface analysis using scanning electron microscope, has shown that dust emission levels were strongly dependent on the nature of the fracture surface of the alloys studied, with different heat treatments. A change in chip formation was also found to be a function of age hardening and dust emission during machining of the tested aluminum alloy. A correlation was established between the cutting speed, the feed rate, and the dust emission, which is useful for determining the conditions required for minimal dust emission.

  19. Effects of gas produced by degradation of Mg-Zn-Zr Alloy on cancellous bone tissue.

    PubMed

    Wang, Jingbo; Jiang, Hongfeng; Bi, Yanze; Sun, Jin e; Chen, Minfang; Liu, Debao

    2015-10-01

    Mg-Zn-Zr alloy cylinders were implanted into the femoral condyles of Japanese big-ear white rabbits. X-ray showed that by 12 weeks following implantation the implant became obscure, around which the low-density area appeared and enlarged. By 24 weeks, the implant was more obscure and the density of the surrounding cancellous bone increased. Scanning electron microscopy examination showed bone tissue on the surface of the alloy attached by living fibers at 12 weeks. Micro-CT confirmed that new bone tissue on the surface of the residual alloy implant increased from 12 weeks to 24 weeks. By 12 weeks, many cavities in the cancellous bone tissue around the implant were noted with a CT value, similar to gas value, and increasing by 24 weeks (P<0.01). Histological examination of hard tissue slices showed that bone tissue was visibly attached to the alloy in the femoral condyle at 12 weeks. The trabecular bone tissues became more intact and dense, and the cavities were filled with soft tissue at 24 weeks. In general, gas produced by the degradation of the Mg-Zn-Zr alloy can cause cavitation within cancellous bone, which does not affect osteogenesis of Mg alloy.

  20. Ab-initio calculations of electronic structure and optical properties of TiAl alloy

    NASA Astrophysics Data System (ADS)

    Hussain, Altaf; Sikandar Hayat, Sardar; Choudhry, M. A.

    2011-05-01

    The electronic structures and optical properties of TiAl intermetallic alloy system are studied by the first-principle orthogonalized linear combination of atomic orbitals method. Results on the band structure, total and partial density of states, localization index, effective atomic charges, and optical conductivity are presented and discussed in detail. Total density of states spectra reveal that (near the Fermi level) the majority of the contribution is from Ti-3d states. The effective charge calculations show an average charge transfer of 0.52 electrons from Ti to Al in primitive cell calculations of TiAl alloy. On the other hand, calculations using supercell approach reveal an average charge transfer of 0.48 electrons from Ti to Al. The localization index calculations, of primitive cell as well as of supercell, show the presence of relatively localized states even above the Fermi level for this alloy. The calculated optical conductivity spectra of TiAl alloy are rich in structures, showing the highest peak at 5.73 eV for supercell calculations. Calculations of the imaginary part of the linear dielectric function show a prominent peak at 5.71 eV and a plateau in the range 1.1-3.5 eV.