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Sample records for al alloy single

  1. New Fe-Co-Ni-Cu-Al-Ti Alloy for Single-Crystal Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Belyaev, I. V.; Bazhenov, V. E.; Moiseev, A. V.; Kireev, A. V.

    2016-03-01

    A new alloy intended for single-crystal permanent magnets has been suggested. The new alloy has been designed based on the well-known Fe-Co-Ni-Cu-Al-Ti system and contains to 1 wt % Hf. The alloy demonstrates an enhanced potential ability for single-crystal forming in the course of unidirectional solidification of ingot. Single-crystal permanent magnets manufactured from this alloy are characterized by a high level of magnetic properties. When designing the new alloy, computer simulation of the phase composition and calculations of solidification parameters of complex metallic systems have been performed using the Thermo-Calc software and calculation and experimental procedures based on quantitative metallographic analysis of quenched structures. After the corresponding heat treatment, the content of high-magnetic phase in the alloy is 10% higher than that in available analogous alloys.

  2. Single-Crystal NiAl-X Alloys Tested for Hot Corrosion

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.

    1999-01-01

    Single-crystal nickel aluminide (NiAl) has been investigated extensively throughout the last several years as a potential structural material in aero-gas turbine engines. The attractive features of NiAl in comparison to Ni-base superalloys include a higher melting point, lower density, higher thermal conductivity, and excellent oxidation resistance. However, NiAl suffers from a lack of ductility and fracture toughness at low temperatures and a low creep strength at high temperatures. Alloying additions of hafnium (Hf), gallium (Ga), titanium (Ti), and chromium (Cr) have each shown some benefit to the mechanical properties over that of the binary alloy. However, the collective effect of these alloying additions on the environmental resistance of NiAl-X was unclear. Hence, the present study was undertaken to examine the hot corrosion behavior of these alloys. A companion study examined the cyclic oxidation resistance of these alloys. Several single-crystal NiAl-X alloys (where X is Hf, Ti, Cr, or Ga) underwent hot corrosion testing in a Mach 0.3 burner rig at the NASA Lewis Research Center. Samples were tested for up to 300 1-hr cycles at a temperature of 900 C. It was found that increasing the Ti content from 1 to 5 at.% degraded the hot corrosion behavior. This decline in the behavior was reflected in high weight gains and large corrosion mound formation during testing (see the figures). However, the addition of 1 to 2 at.% Cr to alloys containing 4 to 5 at.% Ti appeared to greatly reduce the susceptibility of these alloys to hot corrosion attack and negated the deleterious effect of the increased Ti addition.

  3. Cyclic Oxidation of Single-Crystal NiAl-X Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Barrett, Charles A.; Darolia, Ram

    1999-01-01

    Several single-crystal NiAl-X alloys (X = Hf, Ti, Cr, Ga) were cyclically oxidized at 1000 C for up to 1000 1-hr cycles. The alloys all showed protective, adherent alpha-Al2O3 scale formation with positive weight change behavior throughout the test. There was no clear correlation between the composition of the various alloys and the specific weight gain although the ranking by weight change was relatively consistent for two duplicate series of samples. The presence of Hf (0.5 - 0.8 at.%) resulted in the internal formation of Al2O3/HfO2 "stringers." Diffusion of Hf to the growing oxide stringers resulted in the development of a near-surface layer depleted of these precipitates.

  4. Thermoelastic Martensitic Transformations in Single Crystals of FeNiCoAlX(B) Alloys

    NASA Astrophysics Data System (ADS)

    Chumlyakov, Yu. I.; Kireeva, I. V.; Kuts, O. A.; Platonova, Yu. N.; Poklonov, V. V.; Kukshauzen, I. V.; Kukshauzen, D. A.; Panchenko, M. Yu.; Reunova, K. A.

    2016-03-01

    Using single crystals of Fe-based disordered alloys (Fe - 28% Ni - 17% Co - 11.5% Al - 2.5% X (0.05% B) (at.%) (X = Ti, Nb(B), (Ti + Nb)B), undergoing thermoelastic γ-α '-martensitic transformations (MTs), it is shown that precipitation of particles of the ordered γ'-phase in the course of aging at T = 973 K for 5 h results in the development of shape memory (SME) and superelasticity (SE) effects. It is experimentally found that variation in chemical composition and size of disperse particles of the γ'-phase allows controlling both mechanical and functional properties - SME and SE.

  5. Hot Corrosion of Single-Crystal NiAl-X Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.

    1998-01-01

    Several single-crystal NiAl-X alloys (X=Hf, Ti, Cr, Ga) underwent hot corrosion testing in a Mach 0.3 burner rig at 900 deg. C for 300 1-hr cycles. The surface morphology after testing consisted of either mounds or an inward, uniform-type of attack which preserved surface features. It was observed that the surface morphology was affected by the surface preparation treatments. Microstructurally, the hot corrosion attack initiated as pits but evolved to a rampant attack consisting of the rapid inward growth of Al2O3. Electropolishing and chemical milling produced many pits and grooves on the surface. However, the presence of pits and grooves did not appear to strongly influence the hot corrosion response. Attack on many samples was strongly localized which was attributed to compositional inhomogeneity within the samples. It was found that increasing the Ti content from 1% to 5 % degraded the hot corrosion response of these alloys. In contrast, the addition of 1-2% Cr reduced the susceptibility of these alloys to hot corrosion attack and negated the deleterious effect of the 4-5% Ti addition.

  6. Microstructure and Phase Stability of Single Crystal NiAl Alloyed with Hf and Zr

    NASA Technical Reports Server (NTRS)

    Locci, I. E.; Dickerson, R. M.; Garg, A.; Noebe, R. D.; Whittenberger, J. D.; Nathal, M. V.; Darolia, R.

    1996-01-01

    Six near stoichiometric, NiAl single-crystal alloys, with 0.05-1.5 at.% of Hf and Zr additions plus Si impurities, were microstructurally analyzed in the as-cast, homogenized, and aged conditions. Hafnium-rich interdendritic regions, containing the Heusler phase (Ni2AlHf), were found in all the as-cast alloys containing Hf. Homogenization heat treatments partially reduced these interdendritic segregated regions. Transmission electron microscopy (TEM) observations of the as-cast and homogenized microstructures revealed the presence of a high density of fine Hf (or Zr) and Si-rich precipitates. These were identified as G-phase, Nil6X6Si7, or as an orthorhombic NiXSi phase, where X is Hf or Zr. Under these conditions the expected Heusler phase (beta') was almost completely absent. The Si responsible for the formation of the G and NiHfSi phases is the result of molten metal reacting with the Si-containing crucible used during the casting process. Varying the cooling rates after homogenization resulted in the refinement or complete suppression of the G and NiHfSi phases. In some of the alloys studied, long-term aging heat treatments resulted in the formation of Heusler precipitates, which were more stable at the aging temperature and coarsened at the expense of the G-phase. In other alloys, long-term aging resulted in the formation of the NiXSi phase. The stability of the Heusler or NiXSi phases can be traced to the reactive element (Hf or Zr) to silicon ratio. If the ratio is high, then the Heusler phase appears stable after long time aging. If the ratio is low, then the NiHfSi phase appears to be the stable phase.

  7. Burner Rig Hot Corrosion of a Single Crystal Ni-48Al-Ti-Hf-Ga Alloy

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Darolia, Ram; Cuy, Michael D.

    1998-01-01

    The hot corrosion resistance of a single crystal Ni-48Al-1Ti-0.5Hf-0.2Ga alloy was examined in a Mach 0.3 burner rig at 900 C for 300 hours. The combustion chamber was doped with 2 ppmw synthetic sea salt. The hot corrosion attack produced a random mound morphology on the surface. Microstructurally, the hot corrosion attack appeared to initiate with oxide-filled pits which were often broad and shallow. At an intermediate stage, the pits increased in size to incorporate unoxidized Ni islands in the corrosion product. The rampant attack stage, which was observed only at sharp sample corners, was characterized by rapid inward growth of alumina in finger-like protrusions incorporating significant amounts of Al-depleted Ni islands. Aluminum consumption in the oxide fingers resulted in the growth of a gamma' layer ahead of the advancing oxide fingers.

  8. The single-electrode Peltier heats of Li-Al alloy electrodes in LiCl-KCl eutectic system

    SciTech Connect

    Amezawa, Koji; Ito, Yasuhiko; Tomii, Yoichi )

    1994-11-01

    This paper presents the single-electrode Peltier heat of cathodic (or anodic) reaction of Li-Al alloy electrode in a coexisting phase state, or an intermetallic compound phase state estimated by thermoelectric-power measurement. The thermoelectric-power measurements of Li-Al alloys in various coexisting phase states were carried out with both potentiometric and potential-sweep methods in the LiCl-KCl eutectic system between 673 and 843 K. The values of the thermoelectric power of Li-Al alloys calculated by using thermodynamic literature data were in good agreement with those obtained by experiment. The single-electrode Peltier heat changes drastically with change of its phase state, and it was found that the formation reactions of [beta] (Li[sub 0.5]Al[sub 0.5]) and [gamma] (Li[sub 0.6]Al[sub 0.4]) phases are exothermic, and those of liquid phase from [beta] and [gamma] phase are endothermic. The single-electrode Peltier heat for the cathodic formation reaction of Li-Al alloy in intermetallic compound [gamma] phase is estimated to be exothermic by using the measured values of thermoelectric powers of Li-Al alloys in ([beta] + [gamma]) and ([gamma] + liq.) regions.

  9. The effects of alloy purity on the mechanical behavior of soft oriented NiAl single crystals

    NASA Technical Reports Server (NTRS)

    Weaver, M. L.; Kaufman, M. J.; Noebe, R. D.

    1993-01-01

    Preliminary results of the effects of alloy purity on the mechanical properties of NiAl single crystals are presented. Two stoichiometric NiAl single crystals with different impurity contents were studied. It is concluded that reductions in the interstitial and substitutional levels cause reduced yield strengths in NiAl. Heat treatment also results in reduced yield and flow stresses in both CP-NiAl and Hp-NiAl which are considered to be due to a reduction in the concentration of thermal vacancies due to vacancy coalescence during heat treatment.

  10. Development of Creep-Resistant NiAl(Ti,Hf) Single-Crystal Alloys

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Nickel-base superalloys are the current choice for high-temperature jet engine applications such as turbine blades and vanes. However, after more than five decades of use, nickel-base superalloys have reached their limit, since the operating temperatures in gas turbine engines are now approaching the melting temperature of these alloys. Thus alternative materials, such as lightweight NiAl intermetallic alloys with superior properties, (e.g., high melting temperature, high thermal conductivity, and excellent chemical stability and oxidation resistance) are required for the next generation of high-temperature structural materials for more efficient 21st century civil transport systems. The two major disadvantages that have historically prevented the application of NiAl as a high-temperature structural material are its poor creep resistance and low room-temperature ductility. Alloying strategies similar to those used for nickel-base superalloys are being used to improve the high-temperature strength via solid-solution and precipitate-hardening effects. This study highlights the potent role of Ti and Hf as potential solid-solution strengtheners in NiAl and also the added effect of second-phase particles when Ti and Hf are both used.

  11. Thermodynamic properties and single-electrode Peltier heats of a Li-Al alloy in a LiCl-KCl eutectic melt

    SciTech Connect

    Amezawa, Koji; Yamamoto, Naoichi; Tomii, Yoichi; Ito, Yasuhiko

    1999-03-01

    Thermodynamic properties of a Li-Al alloy in the two-phase ({alpha}Al + {beta}LiAl), ({beta}LiAl + {gamma}Li{sub 3}Al{sub 2}), and ({gamma}Li{sub 3}Al{sub 2} + liquid) regions, and in the single {beta}LiAl phase region were determined from electromotive force measurements in a LiCl-KCl eutectic melt at temperatures from 650 to 76f0 K. From the obtained thermodynamic properties, the single-electrode Peltier heat of a Li-Al alloy electrode was evaluated as a function of the alloy composition. It turned out that the single-electrode Peltier heat of a Li-Al alloy electrode exhibits discontinuities at the compositions of coexisting-single phase boundaries. The change of the single-electrode Peltier heat on a phase boundary was interpreted thermodynamically and was found to follow from thermodynamic data for the single phases and the phase diagram data.

  12. A Successful Synthesis of the CoCrFeNiAl0.3 Single-Crystal, High-Entropy Alloy by Bridgman Solidification

    SciTech Connect

    Ma, S. G.; Zhang, S. F.; Gao, M. C.; Liaw, P. K.; Zhang, Y.

    2013-08-22

    For the first time, a face-centered-cubic, single-crystal CoCrFeNiAl{sub 0.3} (designated as Al0.3), high-entropy alloy (HEA) was successfully synthesized by the Bridgman solidification (BS) method, at an extremely low withdrawal velocity through a constant temperature gradient, for which it underwent two BS steps. Specially, at the first BS step, the alloy sample underwent several morphological transitions accompanying the crystal growth from the melt. This microstructure evolves from as-cast dendrites, to equiaxed grains, and then to columnar crystals, and last to the single crystal. In particular, at the equiaxed-grain region, some visible annealing twins were observed, which indicates a low stacking fault energy of the Al0.3 alloy. Although a body-centered- cubic CoCrFeNiAl (Al1) HEA was also prepared under the same conditions, only a single columnar-crystal structure with instinctively preferential crystallographic orientations was obtained by the same procedure. A similar morphological transition from dendrites to equiaxed grains occurred at the equiaxed-grain region in Al1 alloy, but the annealing twins were not observed probably because a higher Al addition leads to a higher stacking fault energy for this alloy.

  13. Recrystallization of plane strain compressed Al-1 wt.% Mn alloy single crystals of typical unstable orientations.

    PubMed

    Bijak, M; Paul, H; Driver, J H

    2010-03-01

    A systematic study of crystal lattice reorientation in early stages of recrystallization has been carried out to correlate the orientations of recrystallization nuclei with the deformation microtexture and with slip systems. Microstructure and texture of Al-1 wt.% Mn single crystals of unstable initial orientations of {112}111, {100}001 and {001}110 have been examined by high-resolution field-emission gun scanning electron microscope local orientation measurements. All single crystals were channel-die deformed at room temperature and then annealed for a short time. It was shown that often observed presence of the 112 directions as rotation axes in the formation of new nuclei orientation directly suggested a close link with the deformation process. PMID:20500369

  14. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  15. Parameters influencing the fatigue life of a Cu-Al-Be single-crystal shape memory alloy under repeated bending

    NASA Astrophysics Data System (ADS)

    Siredey-Schwaller, N.; Eberhardt, A.; Bastie, P.

    2009-02-01

    One of the principal limitations in the use of shape memory alloys is certainly fatigue behaviour. Initially, the mechanical behaviour of polycrystals evolves during cycling and then rupture occurs after a relatively small number of cycles, in particular for deformation higher than a few per cent. If one replaces the polycrystal by a single crystal, one notices an important increase in the fatigue lifespan, mainly for high deformation (Siredey et al 2005 Mater. Sci. Eng. A 396 296-301). The aim of this study is to analyse the role of three parameters influencing the lifespan in mechanical fatigue. The first one relates to the atmosphere in which the test is carried out. No notable influence was found. However, for samples having spent 44 000 h in air, one notes a lifespan reduction for those tested in the presence of air, whereas it is normal for those tested under argon. In the second part, the effect of the surface state will be discussed. As already presented in Siredey et al (2005 Mater. Sci. Eng. A 396 296-301), surface roughness influences lifespan, especially for low imposed strain. However, for higher strain this effect is much less important. On the surface, striations due to martensitic transformations appear during cycling. However, the damage inside these striations seems not to be correlated to rupture. The third parameter relates to crystalline quality of the single crystal. It was studied with a hard x-ray diffractometer using a transposition at high energy of the Guinier-Tennevin method. Crystalline quality is found to play a crucial role in the lifespan in fatigue. The presence of sub-grains disoriented by about 1° and mosaicity can reduce the lifespan by a factor up to 10.

  16. Crystallography of the NiHfSi phase in a NiAl(0.5Hf) single-crystal alloy

    SciTech Connect

    Garg, A.; Noebe, R.D.; Darolia, R.

    1996-07-01

    Small additions of Hf to conventionally processed NiAl single crystals result in the precipitation of a high density of cuboidal G-phase along with a newly identified silicide phase. Both of these phases form in the presence of Si which is not an intentional alloying addition but is a contaminant resulting from contact with the ceramic shell molds during directional solidification of the single-crystal ingots. The morphology, crystal structure and orientation relationship (O.R.) of the silicide phase in a NiAl(0.5at.%Hf) single-crystal alloy have been determined using transmission electron microscopy, electron microdiffraction and energy dispersive X-ray spectroscopy. Qualitative elemental analysis and indexing of the electron microdiffraction patterns from the new phase indicate that it is an orthorhombic NiHfSi phase with unit cell parameters, a = 0.639 nm, b = 0.389 nm and c = 0.72 nm, and space group Pnma. The NiHfSi phase forms as thin rectangular plates on {l_brace}111{r_brace}{sub NiAl} planes with an O.R. that is given by (100){sub NiHfSi}{parallel}(111){sub NiAl} and [010]{sub NiHfSi}{parallel}[{bar 1}01]{sub NiAl}. Twelve variants of the NiHfSi phase were observed in the alloy and the number of variants and rectangular morphology of NiHfSi plates are consistent with symmetry requirements. Quenching experiments indicate that nucleation of the NiHfSi phase in NiAl(Hf) alloys is aided by the formation of <111>{sub NiAl} vacancy loops that form on the {l_brace}111{r_brace}{sub NiAl} planes.

  17. Crystallography of the NiHfSi Phase in a NiAl (0.5 Hf) Single-Crystal Alloy

    NASA Technical Reports Server (NTRS)

    Garg, A.; Noebe, R. D.; Darolia, R.

    1996-01-01

    Small additions of Hf to conventionally processed NiAl single crystals result in the precipitation of a high density of cuboidal G-phase along with a newly identified silicide phase. Both of these phases form in the presence of Si which is not an intentional alloying addition but is a contaminant resulting from contact with the ceramic shell molds during directional solidification of the single-crystal ingots. The morphology, crystal structure and Orientation Relationship (OR) of the silicide phase in a NiAl (0.5 at.%Hf) single-crystal alloy have been determined using transmission electron microscopy, electron microdiffraction and energy dispersive X-ray spectroscopy. Qualitative elemental analysis and indexing of the electron microdiffraction patterns from the new phase indicate that it is an orthorhombic NiHfSi phase with unit cell parameters, a = 0.639 nm, b = 0.389 nm and c = 0.72 nm, and space group Pnma. The NiHfSi phase forms as thin rectangular plates on NiAl/111/ planes with an OR that is given by NiHfSi(100))(parallel) NiAl(111) and NiHfSi zone axes(010) (parallel) NiAl zone axes (101). Twelve variants of the NiHfSi phase were observed in the alloy and the number of variants and rectangular morphology of NiHfSi plates are consistent with symmetry requirements. Quenching experiments indicate that nucleation of the NiHfSi phase in NiAI(Hf) alloys is aided by the formation of NiAl group of zone axes (111) vacancy loops that form on the NiAl /111/ planes.

  18. Microstructure and mechanical properties of a single crystal NiAl alloy with Zr or Hf rich G-phase precipitates

    NASA Technical Reports Server (NTRS)

    Locci, I. E.; Noebe, R. D.; Bowman, R. R.; Miner, R. V.; Nathal, M. V.; Darolia, R.

    1991-01-01

    The possibility of producing NiAl reinforced with the G-phase (Ni16X6Si7), where X is Zr or Hf, has been investigated. The microstructure of these NiAl alloys have been characterized in the as-cast and annealed conditions. The G-phases are present as fine cuboidal precipitates (10 to 40 nm) and have lattice parameters almost four times that of NiAl. They are coherent with the matrix and fairly resistant to coarsening during annealing heat treatments. Segregation and nonuniform precipitate distribution observed in as-cast materials were eliminated by homogenization at temperatures near 1600 K. Slow cooling from these temperatures resulted in large plate shaped precipitates, denuded zones, and a loss of coherency in some of the large particles. Faster cooling produced a homogeneous fine distribution of cuboidal G-phase particles in the matrix. Preliminary mechanical properties for the Zr-doped alloy are presented and compared to binary single crystal NiAl. The presence of these precipitates appears to have an important strengthening effect at temperatures not less than 1000 K compared to binary NiAl single crystals.

  19. The solid-solution alloying effects of Ti on the high-temperature deformation behavior of NiAl single crystals

    SciTech Connect

    Kitabjian, P.H.; Nix, W.D.; Garg, A.; Noebe, R.

    1997-12-31

    The authors have investigated the high-temperature deformation behavior of the solid-solution strengthened alloy Ni-47.5Al-2.5Ti. Single crystals were deformed in compression in the hard <001> and soft <111> orientations, at temperatures between 900 C and 1,200 C. The results show that Ti has a very powerful solute strengthening effect in NiAl. The creep rates for the solid-solution alloy were observed to be three to four orders of magnitude lower than for the stoichiometric material. They discuss the efforts to understand this solid-solution strengthening effect. They have studied high-temperature deformation transients in an effort to determine whether solute drag effects contribute to the creep resistance of this solid solution. In addition, they have examined the solute size effect of Ti as it replaces Al on the Al sub-lattice. They discuss the probable mechanism of creep of this alloy in light of TEM observations of the dislocation structures in creep-deformed crystals.

  20. Effect of Composite Fabrication on the Strength of Single Crystal Al2O3 Fibers in Two Fe-Base Alloy Composites

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Aiken, Beverly J. M.

    1998-01-01

    Continuous single-crystal Al2O3 fibers have been incorporated into a variety of metal and intermetallic matrices and the results have consistently indicated that the fiber strength had been reduced by 32 to 50% during processing. Two iron-based alloys, FeNiCoCrAl and FeAlVCMn, were chosen as matrices for Al2O3 fiber reinforced metal matrix composites (MMC) with the goal of maintaining Al2O3 fiber strength after composite processing. The feasibility of Al2O3/FeNiCoCrAl and Al2O3/FeAlVCMn composite systems for high temperature applications were assessed in terms of fiber-matrix chemical compatibility, interfacial bond strength, and composite tensile properties. The strength of etched-out fibers was significantly improved by choosing matrices containing less reactive elements. The ultimate tensile strength (UTS) values of the composites could generally be predicted with existing models using the strength of etched-out fibers. However, the UTS of the composites were less than desired due to a low fiber Weibull modulus. Acoustic emission analysis during tensile testing was a useful tool for determining the efficiency of the fibers in the composite and for determining the failure mechanism of the composites.

  1. The Computational Fluid Dynamic (CFD) Modeling of the Horizontal Single Belt Casting (HSBC) Processing of Al-Mg-Sc-Zr Alloy Strips

    NASA Astrophysics Data System (ADS)

    Ge, S.; Isac, M.; Guthrie, R. I. L.

    2015-10-01

    Al-Mg-Sc-Zr alloys have shown exceptional potential as structural materials for transportation applications. These alloys have proved to be good candidates to be processed as thin strips via the horizontal single belt casting (HSBC) process. The HSBC process is a near-net-shape casting technology, which involves casting molten metal directly into thin strips, close to the final product thickness, at higher cooling rates than conventional continuous casting and thin-slab casting processes. It offers an efficient, economical, and environmentally friendly approach to the production of metal strips. Fluid mechanics and associated heat transfer are important aspects of any casting process, and the novel HSBC process is no exception. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were performed, in order to assess the importance and effects of the various operational conditions of the HSBC process. This enabled process parameter optimization. Numerical predictions were validated against experimental casting results.

  2. Shape Memory effect and Superelasticity in the [001] Single crystals of a FeNiCoAlTa Alloy with γ-α'-Thermoelastic Martensitic Transformations

    NASA Astrophysics Data System (ADS)

    Chumlyakov, Yu. I.; Kireeva, I. V.; Kretinina, I. V.; Keinikh, K. S.; Kuts, O. A.; Kirillov, V. A.; Karaman, I.; Maier, H.

    2013-12-01

    Using single crystals of a Fe - 28% Ni - 17% Co - 11.5% Al - 25% Ta (аt.%) alloy, oriented for tensile loading along the [001] direction, the shape-memory (SME) and superelasticity (SE) effects caused by reversible thermoelastic martensitic transformations (MTs) from a high-temperature fcc-phase into a bctmartensite are investigated. It is demonstrated that the conditions necessary for the thermoelastic MTs to occur are achieved by aging at 973 K within the time interval (t) from 0.5 to 7.0 hours, which is accompanied by precipitation of the γ'-phase particles, (FeNiCo)3(AlTa), whose d < 8-12 nm. When the size of the γ'-precipitates becomes as large as d ≥ 8-12 nm, the MT becomes partially reversible. The physical causes underlying the kinetics of thermoelstic reversible fcc-bct MTs are discussed.

  3. Shape Memory Effect and Superelasticity in [001] Single Crystals of Fe-Ni-Co-Al-Nb(B) Ferromagnetic Alloy

    NASA Astrophysics Data System (ADS)

    Chumlyakov, Yu. I.; Kireeva, I. V.; Kuts, O. A.; Panchenko, M. Yu.; Karaka, É.; Maier, H. J.

    2015-11-01

    Shape memory effect (SME) and superelasticity (SE) during thermoelastic martensitic transformation (MT) from the FCC high-temperature γ-phase to the BCT α'-martensite are investigated in Fe - 28% Ni - 17% Co - 11.5% Al - 2.5% Nb (Nb) and Fe - 28% Ni - 17% Co - 11.5% Al - 2.5% Nb - 0.05% B (NbB) (at.%) single crystals oriented for tension along the [001] direction after aging at 973 K for 10 h. Non-equiaxial (NiAl) β-phase particles with thickness d and length l equal to 60-80 and 340-500 nm, respectively, and volume fraction f ≥ 3-5% are precipitated in Nb crystals during aging simultaneously with the (FeNiCo)3(AlNb) γ´-phase with sizes d = 12.5-16.5 nm. It is shown that precipitation of the β-phase with f ≤ 3-5% in the crystal volume does not reduce the crystal plasticity, and SME of 4.2% and SE up to 6.5% under loading are observed during thermoelastic γ-α' MT in single crystals in a wide range of temperatures from 77 to 293 K. The β-phase is not detected in NbB crystals during aging. It is established that boron in NbB crystals slows down the aging processes: the γ'-phase particles have sizes 6.5-8 nm. The SME of 4.2% and SE up to 4.0% are observed in NbB crystals at temperatures from 77 to 243 K.

  4. Ni{sub 3}Al aluminide alloys

    SciTech Connect

    Liu, C.T.

    1993-10-01

    This paper provides a brief review of the recent progress in research and development of Ni{sub 3}Al and its alloys. Emphasis has been placed on understanding low ductility and brittle fracture of Ni{sub 3}Al alloys at ambient and elevated temperatures. Recent studies have resulted in identifying both intrinsic and extrinsic factors governing the fracture behavior of Ni{sub 3}Al alloys. Parallel efforts on alloy design using physical metallurgy principles have led to properties for structural use. Industrial interest in these alloys is high, and examples of industrial involvement in processing and utilization of these alloys are briefly mentioned.

  5. Modeling of K-shell Al and Mg radiation from compact single, double planar and cylindrical alloyed Al wire array plasmas produced on the 1 MA Zebra generator at UNR

    NASA Astrophysics Data System (ADS)

    Yilmaz, Mehmet F.; Safronova, Alla S.; Kantsyrev, Victor L.; Esaulov, Andrey A.; Williamson, Kenneth M.; Shrestha, Ishor K.; Weller, Michael E.; Osborne, Glenn C.; Shlyaptseva, Veronica V.

    2012-03-01

    Radiative emission from alloyed Al single, double and compact cylindrical wire arrays have been studied using the 1 MA Zebra UNR generator. Single planar wire arrays using ten wires and double planar wire arrays and compact cylindrical wire arrays (CCWA) that both had sixteen wires were utilized. The wire composition is Al-5056 (95% of Al and 5% of Mg). We have observed that implosion of these alloyed Al wire loads generated optically thick Al plasmas that can be diagnosed using K-shell Mg lines. In particular, among the considered loads, the K-shell lines of Al from implosions of the double planar wire arrays have the highest optical depth for He-like Al resonance transitions, which occurred near the stagnation phase. X-ray time-gated and time-integrated spectra and pinhole images as well as photoconductive detectors signals were analyzed to provide information on the plasma parameters; electron temperatures and densities, implosion dynamics features and power and yields of the X-ray radiation. Previously developed non-LTE models were applied to model axially-resolved time-integrated, as well as time-gated spatially-integrated, K-shell spectra from Al and Mg. The derived time-dependent electron temperature, density and axial opacity were studied and compared. In addition, the wire ablation dynamics model (WADM) was used to calculate the kinetic energy of the plasma, which with the aid of a Local Thermal Equilibrium (LTE) magneto-hydrodynamics (MHD) simulation, allowed to estimate the precursor and stagnated z-pinch plasma electron temperatures from implosions of wire array loads.

  6. High-Temperature Deformation Behavior of a Ti-6Al-7Nb Alloy in Dual-Phase (α + β) and Single-Phase (β) Regions

    NASA Astrophysics Data System (ADS)

    Pilehva, F.; Zarei-Hanzaki, A.; Moemeni, S.; Khalesian, A. R.

    2016-01-01

    The present study aimed to characterizing the microstructure evolution of a Ti-6Al-7Nb biomedical type titanium alloy during hot working through hot compression tests. The hot deformation cycles were conducted under the strain rate of 0.0025, 0.025, and 0.25 s-1 in the temperature range of 850-1150 °C where both dual-phase (α + β) and single-phase (β) regions could be accessible. The flow stress behavior of the material for the entire deformation regime was interpreted via microstructural observations. The results indicated that in the single-phase β region (1050-1150 °C), the dynamically recrystallized (DRX) grains were formed at the deformed and elongated beta grain boundaries as a necklace-like structure. The variations in the dynamically recrystallized grain size were determined to follow the Zener-Hollomon relationship where DRX grain size was decreased by reducing the temperature and increasing the strain rate. The alloy deformation characteristics in α + β region were somewhat different. During deformation in the upper α + β temperature range (e.g., 1000 °C), the β phase would accommodate most of the deformation, while α regions remained undeformed. In the lower α + β temperature range (e.g., 850-950 °C), the kinking/bending of α lamellae as well as the subsequent globularization of α layers were postulated to be responsible for the observed flow softening behavior.

  7. Orientation dependence of high temperature creep strength and internal stress in Ni{sub 3}Al alloy single crystals

    SciTech Connect

    Miura, Seiji; Peng, Z.L.; Mishima, Yoshinao

    1997-12-31

    High temperature creep behavior of a nickel-rich Ni{sub 3}(Al,Ta) with the L1{sub 2} structure is investigated in order to clarify the influence of crystallographic orientation with respect to the stress axis. The single crystals with four different orientations are deformed in compressive creep at temperatures ranging from 1,123 to 1,273 K under a constant load, initial shear stress being 35 to 120 MPa for (111)[{bar 1}01] slip system. The results show a distinct orientation dependence of creep strength, although shape of creep curves, stress exponent and the activation energy seem to be independent of the orientation. It is shown, however, the internal stress, being measured by strain transient dip tests, is found to be orientation dependent and the creep behavior is independent on orientation if it is interpreted using the effective stress instead of the applied shear stress.

  8. Atomistic Modeling of RuAl and (RuNi) Al Alloys

    NASA Technical Reports Server (NTRS)

    Gargano, Pablo; Mosca, Hugo; Bozzolo, Guillermo; Noebe, Ronald D.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Atomistic modeling of RuAl and RuAlNi alloys, using the BFS (Bozzolo-Ferrante-Smith) method for alloys is performed. The lattice parameter and energy of formation of B2 RuAl as a function of stoichiometry and the lattice parameter of (Ru(sub 50-x)Ni(sub x)Al(sub 50)) alloys as a function of Ni concentration are computed. BFS based Monte Carlo simulations indicate that compositions close to Ru25Ni25Al50 are single phase with no obvious evidence of a miscibility gap and separation of the individual B2 phases.

  9. Elastic moduli of nanocrystalline binary Al alloys with Fe, Co, Ti, Mg and Pb alloying elements

    NASA Astrophysics Data System (ADS)

    Babicheva, Rita I.; Bachurin, Dmitry V.; Dmitriev, Sergey V.; Zhang, Ying; Kok, Shaw Wei; Bai, Lichun; Zhou, Kun

    2016-05-01

    The paper studies the elastic moduli of nanocrystalline (NC) Al and NC binary Al-X alloys (X is Fe, Co, Ti, Mg or Pb) by using molecular dynamics simulations. X atoms in the alloys are either segregated to grain boundaries (GBs) or distributed randomly as in disordered solid solution. At 0 K, the rigidity of the alloys increases with decrease in atomic radii of the alloying elements. An addition of Fe, Co or Ti to the NC Al leads to increase in the Young's E and shear μ moduli, while an alloying with Pb decreases them. The elastic moduli of the alloys depend on a distribution of the alloying elements. The alloys with the random distribution of Fe or Ti demonstrate larger E and μ than those for the corresponding alloys with GB segregations, while the rigidity of the Al-Co alloy is higher for the case of the GB segregations. The moduli E and μ for polycrystalline aggregates of Al and Al-X alloys with randomly distributed X atoms are estimated based on the elastic constants of corresponding single-crystals according to the Voigt-Reuss-Hill approximation, which neglects the contribution of GBs to the rigidity. The results show that GBs in NC materials noticeably reduce their rigidity. Furthermore, the temperature dependence of μ for the NC Al-X alloys is analyzed. Only the Al-Co alloy with GB segregations shows the decrease in μ to the lowest extent in the temperature range of 0-600 K in comparison with the NC pure Al.

  10. Itinerant antiferromagnetism of TiAl alloys

    NASA Astrophysics Data System (ADS)

    Petrişor, T.; Pop, I.; Giurgiu, A.; Farbaş, N.

    1986-06-01

    Magnetic susceptibility measurements of TiAl alloys are reported. Aluminium, by alloying, acts on the Néel temperature of pure titanium giving rise to a complicated phase diagram. A theoretical model, based on the itinerant antiferromagnetism model of chromium is proposed in order to explain the magnetic phase diagram of TiAl alloys. The experimental and theoretical magnetic phase diagram are in good agreement.

  11. NiAl alloys for structural uses

    NASA Technical Reports Server (NTRS)

    Koss, D. A.

    1991-01-01

    Alloys based on the intermetallic compound NiAl are of technological interest as high temperature structural alloys. These alloys possess a relatively low density, high melting temperature, good thermal conductivity, and (usually) good oxidation resistance. However, NiAl and NiAl-base alloys suffer from poor fracture resistance at low temperatures as well as inadequate creep strength at elevated temperatures. This research program explored macroalloying additions to NiAl-base alloys in order to identify possible alloying and processing routes which promote both low temperature fracture toughness and high temperature strength. Initial results from the study examined the additions of Fe, Co, and Hf on the microstructure, deformation, and fracture resistance of NiAl-based alloys. Of significance were the observations that the presence of the gamma-prime phase, based on Ni3Al, could enhance the fracture resistance if the gamma-prime were present as a continuous grain boundary film or 'necklace'; and the Ni-35Al-20Fe alloy was ductile in ribbon form despite a microstructure consisting solely of the B2 beta phase based on NiAl. The ductility inherent in the Ni-35Al-20Fe alloy was explored further in subsequent studies. Those results confirm the presence of ductility in the Ni-35Al-20Fe alloy after rapid cooling from 750 - 1000 C. However exposure at 550 C caused embrittlement; this was associated with an age-hardening reaction caused by the formation of Fe-rich precipitates. In contrast, to the Ni-35Al-20Fe alloy, exploratory research indicated that compositions in the range of Ni-35Al-12Fe retain the ordered B2 structure of NiAl, are ductile, and do not age-harden or embrittle after thermal exposure. Thus, our recent efforts have focused on the behavior of the Ni-35Al-12Fe alloy. A second parallel effort initiated in this program was to use an alternate processing technique, mechanical alloying, to improve the properties of NiAl-alloys. Mechanical alloying in the

  12. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  13. Durability Assessment of TiAl Alloys

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Lerch, Bradley A.

    2008-01-01

    The durability of TiAl is a prime concern for the implementation of TiAl into aerospace engines. Two durability issues, the effect of high temperature exposure on mechanical properties and impact resistance, have been investigated and the results are summarized in this paper. Exposure to elevated temperatures has been shown to be detrimental to the room temperature ductility of gamma alloys with the most likely mechanisms being the ingress of interstitials from the surface. Fluorine ion implantation has been shown to improve the oxidation resistance of gamma alloys, and ideally it could also improve the environmental embrittlement of high Nb content TiAl alloys. The effect of F ion implantation on the surface oxidation and embrittlement of a third generation, high Nb content TiAl alloy (Ti-45Al-5Nb-B-C) were investigated. Additionally, the ballistic impact resistance of a variety of gamma alloys, including Ti-48Al-2Cr- 2Nb, Ti-47Al-2Cr-2Nb, ABB-2, ABB-23, NCG359E, 95A and Ti-45Al-5Nb-B-C was accessed. Differences in the ballistic impact properties of the various alloys will be discussed, particularly with respect to their manufacturing process, microstructure, and tensile properties.

  14. Spark alloying of an AL9 alloy by hard alloys

    NASA Astrophysics Data System (ADS)

    Kuptsov, S. G.; Fominykh, M. V.; Mukhinov, D. V.; Magomedova, R. S.; Nikonenko, E. A.

    2015-08-01

    The phase compositions of spark coatings of Kh12M steel with a VT1-0 (titanium) alloy and T15K6 and T30K4 hard alloys are studied. It is shown that the TiC titanium carbide forms in all cases and tungsten carbide decomposes with the formation of tungsten in a coating. These processes are intensified by increasing time, capacitance, and frequency. The surface hardness, the sample weight, and the white layer thickness increase monotonically.

  15. Modeling of precipitation in Al alloys

    SciTech Connect

    Asta, M.; Foiles, S.M.; Wolfer, W.G.

    1996-10-01

    Objective was the development of a computational model of precipitation from a supersaturated alloy solid solution. The model is based on the formalism of chemical-reaction-rate theory combined with classical descriptions of precipitate thermodynamic properties and a mean-field treatment of diffusion-limited growht and coarsening. For the case of precipitation of Al{sub 3}Sc in supersaturated Al-Sc alloys, it is demonstrated how the model can be used to calculate number densities and size distributions of precipitates as a function of aging time and temperature, including effects of continuous cooling and thermally generated point defects. Application of the model to a specific alloy system requires knowledge of diffusion data, point defect energetics, and thermodynamic properties for bulk phases and interphase interfaces. For interfaces and point defects, thermodynamic data can be difficult to measure and reliable values of defect free energies are often unavailable. For this reason, part of the efforts were devoted to applying semiempirical and first-principles atomistic techniques to the calculation of interfacial and point-defect thermodynamic properties. This report discusses applications for interphase interfaces in the Al-Ag, Al-Sc, and Al-Li alloy systems. We also describe atomistic work aimed at understanding the energetics of vacancy clusters in Al. These clusters serve as sinks for isolated vacancies during aging and their growth can lead to more complex defects, such as dislocation loops, that act as heterogeneous nucleation sites.

  16. Modeling creep deformation of a two-phase TiAl/Ti[sub 3]Al alloy with a lamellar microstructure

    SciTech Connect

    Bartholomeusz, M.F. ); Wert, J.A. . Dept. of Materials Science and Engineering)

    1994-10-01

    A two-phase TiAl/Ti[sub 3]Al alloy with a lamellar microstructure has been previously shown to exhibit a lower minimum creep rate than the minimum creep rates of the constituent TiAl and Ti[sub 3]Al single-phase alloys. Fiducial-line experiments described in the present article demonstrate that the creep rates of the constituent phases within the two-phase TiAl/Ti[sub 3]Al lamellar alloy tested in compression are more than an order of magnitude lower than the creep rates of single-phase TiAl and Ti[sub 3]Al alloys tested in compression at the same stress and temperature. Additionally, the fiducial-line experiments show that no interfacial sliding of the phases in the TiAl/Ti[sub 3]Al lamellar alloy occurs during creep. The lower creep rate of the lamellar alloy is attributed to enhanced hardening of the constituent phases within the lamellar microstructure. A composite-strength model has been formulated to predict the creep rate of the lamellar alloy, taking into account the lower creep rates of the constituent phases within the lamellar microstructure. Application of the model yields a very good correlation between the predicted an experimentally observed minimum creep rates over moderate stress and temperature ranges.

  17. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  18. Antiferromagnetic behaviour of Tb2Al alloy

    NASA Astrophysics Data System (ADS)

    Rojas, D. P.; André, G.; Rodríguez Fernández, J.; Sánchez Marcos, J.; Fernández Barquín, L.; Echevarria, C.

    2011-10-01

    The structural, thermal and magnetic properties ol the Tb2Al alloy have been investigated by AC/DC magnetic susceptibility, specific heat, X-ray and neutron diffraction measurements. DC and AC-magnetic susceptibility results are consistent with an AFM order at TN = 52 K. The specific heat data show a lambda anomaly associated to the magnetic transition with a peak at 52 K (cord = 99 J/molTbK). The analysis of thermodiffractograms of neutron diffraction patterns indicates that, below the ordering temperature, the magnetic reflections can be indexed with a commensurate lattice related to the crystallographic cell (Pmna) by a propagation vector k = (1/2, 1/2, 1/2). The results are compared with those reported for other magnetic rare earth alloys of R2Al-type (with R = Nd, Gd and Dy).

  19. A new phase in rapidly solidified Ti[sub 3]Al-based alloys

    SciTech Connect

    Xu Rui; Xu Daming; Li Qingchun . Dept. of Materials Science and Engineering); Li Dong; Cui Yuyou; Hu Zhuangqi . State Key Lab. for RSA)

    1995-01-15

    Rapid solidification processing has been developed to improve the properties of alloys through refining microstructures, disordering and forming metastable phases. The as-melt spun Ti[sub 3]Al-based alloy with Nb additions above 5-at%, which consist of [alpha][sub 2] and [beta][sub 0] phases in a normal condition, exhibited as single [beta][sub 0] structure. Jackson et al have carried out a comparative study of I/M and RS Ti[sub 3]Al-1 Zr(at%) alloy. Their study revealed that considerable refinement of grains and anti-phase domains was achieved in the rapidly solidified material prepared by the pendant drop melt extraction process (PDME). It is suggested that rapid solidification processing can reduce the ordering of the Ti[sub 3]Al-based alloy. In the past years, it was found that the Ti[sub 3]Al-based alloy with alloying additions (mainly Nb) has been studied extensively, and some new phases such as T and O have been observed in the alloys, but less attention has been given to alloys with low Nb additions. The RS Ti[sub 3]Al-base alloys with Nb below 5-at% have been investigated systematically and a new metastable phase, ordering martensite [alpha][double prime][sub 0] (orthogonal), has been observed in these alloys.

  20. Corrosion Behaviour of Al Alloys in Sea Water

    SciTech Connect

    Kamarudin, S. R. M.; Daud, M.; Muhamad, A.; Sattar, M. S.; Daud, A. R.

    2010-03-11

    The electrochemical behaviour of aluminum (Al) alloys in seawater medium was investigated using potentiodynamic technique, complemented by Scanning Electron Microscopy (SEM) and EDAX. SEM was used to characterize the corroded surface and to observe the extent of corrosion attack on the Al alloys after tested in seawater. EDAX analysis was used to identify elements present on the specimen surface. The results indicate that influences of alloying elements present in the Al alloys play important role in the corrosion of Al alloys in seawater. The behaviour of Al alloys with addition of Zn, Sn, Cu and Si was greatly enhanced in terms of its potential and corrosion behaviour. Potential of Al with alloying elements reached value more negative than -0.9 V{sub SCE} and showed active corrosion behaviour.

  1. Mechanical Properties of High Strength Al-Mg Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Choi, Bong-Jae; Hong, Kyung-Eui; Kim, Young-Jig

    The aim of this research is to develop the high strength Al alloy sheet for the automotive body. For the fabrication Al-Mg alloy sheet, the composition of alloying elements was designed by the properties database and CALPHAD (Calculation Phase Diagram) approach which can predict the phases during solidification using thermodynamic database. Al-Mg alloys were designed using CALPHAD approach according to the high content of Mg with minor alloying elements. After phase predictions by CALPHAD, designed Al-Mg alloys were manufactured. Addition of Mg in Al melts were protected by dry air/Sulphur hexafluoride (SF6) mixture gas which can control the severe Mg ignition and oxidation. After rolling procedure of manufactured Al-Mg alloys, mechanical properties were examined with the variation of the heat treatment conditions.

  2. Processing and Mechanical Properties of Directionally Solidified NiAl/NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1994-01-01

    Promising creep strengths were found for a directionally solidified NiAl-NiAlTa alloy when compared to other NiAl based intermetallics. The directionally solidified alloy had an off-eutectic composition that resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of the two phase alloy was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Alloying additions that may improve the room temperature toughness by producing multiphase alloys are discussed.

  3. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  4. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  5. Indium Helps Strengthen Al/Cu/Li Alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  6. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  7. Fatigue crack growth behavior of Al-Li alloy 1441

    SciTech Connect

    Prakash, R.V.; Parida, B.K.

    1995-12-31

    Fatigue crack growth behavior of Al-Li alloy 1441 having a marginally lower lithium content, compared to 80xx and 20xx series Al-Li alloys is presented in this paper. This investigation was conducted on single edge tension--SE(T)--specimens, under constant amplitude as well as under MiniLCA flight spectrum loading with the specific objective of determining the effects of stress ratio, orientation, thickness and cladding. Three thicknesses were considered: 1.2 mm(clad and unclad), 2.0 mm(clad and unclad) and 8.0 mm unclad. Constant amplitude fatigue tests were conducted at stress ratios of {minus}0.3, 0.1 and 0.7. Testing was performed under ambient conditions and along three orientations, namely L-T, T-L and L+45 degrees. Crack growth characteristics of this alloy are compared with that of BS:L73 (2014-T4 equivalent) for assessing the possibility of replacing BS:L73. Significant effect of stress ratio on crack growth rate was observed in all thicknesses. However, in case of 1.2 and 2.0 mm thick sheets, the effect was minimal at intermediate-crack growth regime. The orientation of the specimen does not adversely affect the fatigue crack growth behavior of 8.0 mm and 2.0 mm thick specimens. However, for 1.2 mm unclad sheet crack growth resistance in L-T direction was found to be superior to that along T-L direction. In majority of test cases considered, no significant effect was observed on crack growth rate due to thickness or cladding. Crack growth characteristics of Al-Li alloy 1441 and Al-Cu alloy BS:L73 under constant amplitude as well as MiniLCA spectrum loading are similar in the low and intermediate-crack growth rate regime. Based on these observations, it is felt that this Al-Li alloy has the potential for future aerospace applications.

  8. Single Point Incremental Forming of an Aged AL-Cu-Mg Alloy: Influence of Pre-heat Treatment and Warm Forming

    NASA Astrophysics Data System (ADS)

    Mohammadi, Amirahmad; Qin, Ling; Vanhove, Hans; Seefeldt, Marc; Van Bael, Albert; Duflou, Joost R.

    2016-06-01

    This research is aimed at enhancing the poor room temperature formability of heat-treatable aluminum alloy AA2024-T3, without deterioration of its post-forming properties. For this purpose, the influences of different heat-treatment conditions as well as warm forming on the single point incremental forming formability and post-forming properties of this material were investigated. Thermal pre-treatments were consisting of annealing (O-temper), solution treating and quenching (W-temper), and solution heat treating, quenching, and then cold working (T-temper). The formability results as well as forming forces of pre-heat-treated sheets were compared to those of the warm forming process results carried out using a laser-assisted single point incremental forming (LASPIF) setup. The post-forming properties of SPIF-formed parts were analyzed by hardness testing. The maximum forming angles of the blank formed under O-temper and W-temper conditions showed, respectively, 41 and 32% increases compared to the one under T-temper condition. LASPIF forming of this material at a temperature of about 360 °C resulted in 41% improvement in the maximum forming angle with respect to parts formed at room temperature from the T-temper sheet. The hardness of the material reduced significantly after annealing, while SPIF parts formed from W-temper blanks and under LASPIF condition regained their hardness after natural aging. The fracture surface characteristics of the failed parts showed that voids nucleate at the interface between intermetallic particles and matrix, and a dimple rupture fracture mode was identified under all heat-treatment conditions. Under O-temper condition, due to precipitation of particles along the grain boundary, an intergranular dimple rupture was observed. Finally, Energy dispersive x-ray (EDX) and electron backscattered diffraction (EBSD) were used to investigate the possible effects of the heat treatment and the deformation on the changes in the composition of

  9. Single Point Incremental Forming of an Aged AL-Cu-Mg Alloy: Influence of Pre-heat Treatment and Warm Forming

    NASA Astrophysics Data System (ADS)

    Mohammadi, Amirahmad; Qin, Ling; Vanhove, Hans; Seefeldt, Marc; Van Bael, Albert; Duflou, Joost R.

    2016-04-01

    This research is aimed at enhancing the poor room temperature formability of heat-treatable aluminum alloy AA2024-T3, without deterioration of its post-forming properties. For this purpose, the influences of different heat-treatment conditions as well as warm forming on the single point incremental forming formability and post-forming properties of this material were investigated. Thermal pre-treatments were consisting of annealing (O-temper), solution treating and quenching (W-temper), and solution heat treating, quenching, and then cold working (T-temper). The formability results as well as forming forces of pre-heat-treated sheets were compared to those of the warm forming process results carried out using a laser-assisted single point incremental forming (LASPIF) setup. The post-forming properties of SPIF-formed parts were analyzed by hardness testing. The maximum forming angles of the blank formed under O-temper and W-temper conditions showed, respectively, 41 and 32% increases compared to the one under T-temper condition. LASPIF forming of this material at a temperature of about 360 °C resulted in 41% improvement in the maximum forming angle with respect to parts formed at room temperature from the T-temper sheet. The hardness of the material reduced significantly after annealing, while SPIF parts formed from W-temper blanks and under LASPIF condition regained their hardness after natural aging. The fracture surface characteristics of the failed parts showed that voids nucleate at the interface between intermetallic particles and matrix, and a dimple rupture fracture mode was identified under all heat-treatment conditions. Under O-temper condition, due to precipitation of particles along the grain boundary, an intergranular dimple rupture was observed. Finally, Energy dispersive x-ray (EDX) and electron backscattered diffraction (EBSD) were used to investigate the possible effects of the heat treatment and the deformation on the changes in the composition of

  10. Novel high-strength ternary Zr-Al-Sn alloys with martensite structure for nuclear applications

    NASA Astrophysics Data System (ADS)

    Nie, Li; Zhan, Yongzhong; Hu, Tong; Chen, Xiaoxian; Wang, Chenghui

    2013-11-01

    High strength is essential for the practical application of Zr alloys as structural materials. In this work, Zr-5Al-xSn (x = 2, 3, 4, 5 and 6) alloys have been designed and fabricated through arc melting in order to effectively improve the strength while retaining good ductility. Phase analysis results show that all the samples consist of single phase α-Zr. The variation trend of lattice constants as a function of Sn content has been analyzed. The microstructural analysis indicates that the Zr-5Al-xSn alloys mainly contain martensite structure. Mechanical tests show that these Zr-5Al-xSn alloys exhibit high compressive strength (1250-1450 MPa), high yield stress (800-1000 MPa), and favorable plastic strain of 18-23%. The fracture mode has been experimentally analyzed. Finally, both Zr-5Al-3Sn and Zr-5Al-5Sn are subjected to heat treatments for further study on the roles of Sn element and controlled heat treatment on the microstructure and mechanical properties of Zr alloys. Sn is found to promote the formation of ZrAl in the Zr-5Al-xSn alloys. Moreover, the martensite laths are observed to evolve into larger strip grains and fine equiaxed grains after heat treatment at 900 °C for 2 h. These factors strengthen the Zr-5Al-xSn alloys.

  11. The effect of Si in Al-alloy on electromigration performance in Al filled vias

    NASA Astrophysics Data System (ADS)

    Kageyama, Makiko; Hashimoto, Keiichi; Onoda, Hiroshi

    1998-01-01

    Electromigration performance of vias filled with Al-Si-Cu alloys on Ti glue layers was investigated in comparison with W-stud vias. In Al-Si-Cu filled vias, voids were formed at only a few locations in the test structure, while voids were formed at every via in W-stud via chains. It is supposed that Al moves through the Al-Si-Cu via during electromigration in spite of the existence of a glue layer at the via bottom. This phenomenon was observed only in the vias filled with Al-Si-Cu alloy. Al movement was prohibited in Al-Cu filled vias. In Al-Si-Cu filled vias, an Al-Ti-Si alloy was formed at the via bottom while Al3Ti was formed at Al-Cu filled vias. Al is speculated to move through this Al-Ti-Si alloy during electromigration.

  12. Electron-ion plasma modification of Al-based alloys

    NASA Astrophysics Data System (ADS)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  13. Soft mode behavior in Ni--Al alloys

    SciTech Connect

    Shapiro, S.M.; Yang, B.X.; Shirane, G.; Larese, J.Z.; Tanner, L.E.; Moss, S.C.

    1988-06-01

    Inelastic neutron scattering experiments performed on carefully prepared single crystals of Ni/sub x/Al/sub 1/minus/x/ (x /equals/ 50, 58, 62.5 at. percent) reveal an anomaly in the //zeta//zeta/0)-TA mode whose position in /zeta/ depends linearly on x. The temperature dependent studies of the 62.5/percent/ alloy show marked softening of the phonon energy at /zeta/ /equals/ 1/6. At the same temperatures, an elastic central peak develops. At T/sub M/ /equals/ 80K a new structure develops which exhibits a modulation at nearly, but not exactly, /zeta/ /equals/ 1/7. 11 refs., 2 figs.

  14. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  15. Reliability analysis of single crystal NiAl turbine blades

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan; Noebe, Ronald; Wheeler, Donald R.; Holland, Fred; Palko, Joseph; Duffy, Stephen; Wright, P. Kennard

    1995-01-01

    As part of a co-operative agreement with General Electric Aircraft Engines (GEAE), NASA LeRC is modifying and validating the Ceramic Analysis and Reliability Evaluation of Structures algorithm for use in design of components made of high strength NiAl based intermetallic materials. NiAl single crystal alloys are being actively investigated by GEAE as a replacement for Ni-based single crystal superalloys for use in high pressure turbine blades and vanes. The driving force for this research lies in the numerous property advantages offered by NiAl alloys over their superalloy counterparts. These include a reduction of density by as much as a third without significantly sacrificing strength, higher melting point, greater thermal conductivity, better oxidation resistance, and a better response to thermal barrier coatings. The current drawback to high strength NiAl single crystals is their limited ductility. Consequently, significant efforts including the work agreement with GEAE are underway to develop testing and design methodologies for these materials. The approach to validation and component analysis involves the following steps: determination of the statistical nature and source of fracture in a high strength, NiAl single crystal turbine blade material; measurement of the failure strength envelope of the material; coding of statistically based reliability models; verification of the code and model; and modeling of turbine blades and vanes for rig testing.

  16. Amorphous powders of Al-Hf prepared by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Hannigan, J.W.; Sheinberg, H.; Tiainen, T.

    1988-01-01

    We synthesized amorphous Al/sub 50/Hf/sub 50/ alloy powder by mechanically alloying an equimolar mixture of crystalline powders of Al and Hf using hexane as a dispersant. We characterized the powder as a function of mechanical-alloying time by scanning electron microscopy, x-ray diffraction, and differential scanning calorimetry. Amorphous Al/sub 50/Hf/sub 50/ powder heated at 10 K s/sup /minus/1/ crystallizes polymorphously at 1003 K into orthorhombic AlHf (CrB-type structure). During mechanical alloying, some hexane decomposes and hydrogen and carbon are incorporated into the amorphous alloy powder. The hydrogen can be removed by annealing the powder by hot pressing at a temperature approximately 30 K below the crystallization temperature. The amorphous compacts have a diamond pyramidal hardness of 1025 DPH. 24 refs., 7 figs., 1 tab.

  17. Effects of Al Contents on Carburization Behavior and Corrosion Resistance of TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Liao, Cui Jiao; He, Yue Hui; Ming, Xing Zu

    2015-10-01

    TiAl alloys with Al contents of 30.7, 37, 46.5, and 54.2 at.% were carburized. Corrosion resistance of the untreated and the carburized TiAl alloys was comparatively analyzed. The phase and microstructure of the carburized TiAl alloys were studied by x-ray diffraction and scanning electron microscopy, respectively. Electrochemical corrosion behavior of the untreated and the carburized TiAl alloys was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy. Experimental results indicate that different Al contents bring about distinct microstructure of the carburized layers. The lower Al content leads to the formation of the thicker binary carbides and the thinner Ti2AlC phase. Additionally, the lower Al content leads to higher corrosion resistance in the untreated and the carburized states.

  18. Development of ODS-Fe{sub 3}Al alloys

    SciTech Connect

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G.

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  19. Effects of the Al content on pore structures of porous TieAl alloys

    SciTech Connect

    Jaing, Y; He, Y H; Xu, N P; Zou, J; Huang, B; Lui, C T

    2008-01-01

    Porous TieAl alloys with different nominal compositions were fabricated through a reactive synthesis of Ti and Al elemental powders. It has been found that the pore parameters vary with the Al contents, indicating that the nature of the pores can be manipulated through changing the Al contents. In addition, detailed structural characterizations showed that the fabricated porous TieAl alloys can have three crystalline phases (i.e., a2-Ti3Al, g-TiAl, and TiAl3) when using different compositions. The fundamental reasons behind these phenomena have been explored.

  20. Processing, physical metallurgy and creep of NiAl + Ta and NiAl + Nb alloys. Ph.D. Thesis. Final Contractor Report

    NASA Technical Reports Server (NTRS)

    Pathare, Viren M.

    1988-01-01

    Powder processed NiAl + Ta alloys containing 1, 2, and 4.5 at percent tantalum and NiAl + Nb alloys containing 1 and 2 at percent niobium were developed for improved creep properties. In addition, a cast alloy with 5 at percent tantalum was also studied. Hot extrusion parameters for processing alloys with 1 and 2 at percent of tantalum or niobium were designed. The NiAl + 4.5 at percent Ta alloy could be vacuum hot pressed successfully, even though it could not be extruded. All the phases in the multiphase alloys were identified and the phase transformations studied. The Ni2AlTa in NiAl + 4.5 at percent Ta alloy transforms into a liquid phase above 1700 K. Solutionizing and annealing below this temperature gives rise to a uniform distribution of fine second phase precipitates. Compressive creep properties were evaluated at 1300 K using constant load and constant velocity tests. In the higher strain rate region single phase NiAl + 1 at percent Ta and NiAl + 1 at percent Nb alloys exhibit a stress exponent of 5 characteristic of climb controlled dislocation creep. In slower strain rate regime diffusional creep becomes important. The two phase alloys containing 2 to 5 at percent Ta and 2 at percent Nb show considerable improvement over binary NiAl and single phase alloys. Loose dislocation networks and tangles stabilized by the precipitates were found in the as crept microstructure. The cast alloy which has larger grains and a distribution of fine precipitates shows the maximum improvement over binary NiAl.

  1. Laser ablation of Al-Ni alloys and multilayers

    NASA Astrophysics Data System (ADS)

    Roth, Johannes; Trebin, Hans-Rainer; Kiselev, Alexander; Rapp, Dennis-Michael

    2016-05-01

    Laser ablation of Al-Ni alloys and multilayers has been studied by molecular dynamics simulations. The method was combined with a two-temperature model to describe the interaction between the laser beam, the electrons, and the atoms. As a first step, electronic parameters for the alloys had to be found and the model developed originally for pure metals had to be generalized to multilayers. The modifications were verified by computing melting depths and ablation thresholds for pure Al and Ni. Here known data could be reproduced. The improved model was applied to the alloys Al_3Ni, AlNi and AlNi_3. While melting depths and ablation thresholds for AlNi behave unspectacular, sharp drops at high fluences are observed for Al_3Ni and AlNi_3. In both cases, the reason is a change in ablation mechanism from phase explosion to vaporization. Furthermore, a phase transition occurs in Al_3Ni. Finally, Al layers of various thicknesses on a Ni substrate have been simulated. Above threshold, 8 nm Al films are ablated as a whole while 24 nm Al films are only partially removed. Below threshold, alloying with a mixture gradient has been observed in the thin layer system.

  2. Alloy development and processing of FeAl: An overview

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Alexander, D.J.; Viswanathan, S.

    1997-03-01

    In the last few years, considerable progress has been made in developing B2-phase FeAl alloys with improved weldability, room-temperature ductility, and high-temperature strength. Controlling the processing-induced microstructure is also important, particularly for minimizing trade-offs in various properties. FeAl alloys have outstanding resistance to high-temperature oxidation, sulfidation, and corrosion in various kinds of molten salts due to formation of protective Al{sub 2}O{sub 3} scales. Recent work shows that FeAl alloys are carburization-resistant as well. Alloys with 36 to 40 at. % Al have the best combination of corrosion resistance and mechanical properties. Minor alloying additions of Mo, Zr, and C, together with microalloying additions of B, produce the best combination of weldability and mechanical behavior. Cast FeAl alloys, with 200 to 400 {mu}m grain size and finely dispersed ZrC, have 2 to 5% tensile ductility in air at room-temperature, and a yield strength > 400 MPa up to about 700 to 750{degrees}C. Extruded ingot metallurgy (I/M) and powder metallurgy (P/M) materials with refined grain sizes ranging from 2 to 50 {mu}m, can have 10 to 15% ductility in air and be much stronger, and can even be quite tough, with Charpy impact energies ranging from 25 to 105 J at room-temperature. This paper highlights progress made in refining the alloy composition and exploring processing effects on FeAl for monolithic applications. It also includes recent progress on developing FeAl weld-overlay technology, and new results on welding of FeAl alloys. It summarizes some of the current industrial testing and interest for applications.

  3. Modeling creep deformation of a two-phase TiAI/Ti3Al alloy with a lamellar microstructure

    NASA Astrophysics Data System (ADS)

    Bartholomeusz, Michael F.; Wert, John A.

    1994-10-01

    A two-phase TiAl/Ti3Al alloy with a lamellar microstructure has been previously shown to exhibit a lower minimum creep rate than the minimum creep rates of the constituent TiAl and Ti3Al single-phase alloys. Fiducial-line experiments described in the present article demonstrate that the creep rates of the constituent phases within the two-phase TiAl/Ti3Al lamellar alloy tested in compression are more than an order of magnitude lower than the creep rates of single-phase TiAl and Ti3Al alloys tested in compression at the same stress and temperature. Additionally, the fiducial-line experiments show that no interfacial sliding of the phases in the TiAl/Ti3Al lamellar alloy occurs during creep. The lower creep rate of the lamellar alloy is attributed to enhanced hardening of the constituent phases within the lamellar microstructure. A composite-strength model has been formulated to predict the creep rate of the lamellar alloy, taking into account the lower creep rates of the constituent phases within the lamellar micro-structure. Application of the model yields a very good correlation between predicted and experimentally observed minimum creep rates over moderate stress and temperature ranges.

  4. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    NASA Astrophysics Data System (ADS)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  5. Al-TiH2 Composite Foams Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  6. Energetic-particle synthesis of nanocomposite Al alloys

    SciTech Connect

    Follstaedt, D.M.; Knapp, J.A.; Barbour, J.C.; Myers, S.M.; Dugger, M.T.

    1996-11-26

    Ion implantation of O into Al and growth of Al(O) layers using electro-cyclotron resonance plasma and pulsed laser depositions produce composite alloys with a high density of nanometer-size oxide precipitates in an Al matrix. The precipitates impart high strength to the alloy and reduced adhesion during sliding contact, while electrical conductivity and ductility are retained. Implantation of N into Al produces similar microstructures and mechanical properties. The athermal energies of deposited atoms are a key factor in achieving these properties.

  7. NbAl Intelligent Material Through Mechanical Alloying

    SciTech Connect

    Chinniah, K.; Aikra, K.

    2010-03-11

    An intelligent material of Nb-Al composite, is expected to produce intermetallics phase instantaneously upon collision with hypervelocity space debris to stop the crack propagation. Intermetallics-free MA powder with Nb dispersion in Al matrix is targeted. Nb-Al powders are mechanically alloyed using agate media. Mechanical alloying (MA) with agate media produced fine intermetallics-free powder of Nb dispersion in Al matrix. Intermetallics-free critical MA powder curve for agate media were established. The optimum critical agate MA powder of 200 rpm 132 hours had intelligent properties.

  8. Characteristics of heat resistant alloys Ti10Nb45Al and Ti18Nb48Al

    SciTech Connect

    Weijun Zhang; Guoliang Chen; Yandong Wang; Zuqing Sun )

    1993-05-01

    Based on a systematic study of the ternary Ti-Nb-Al system, two attractive heat resistant alloys, Ti10Nb45Al and Ti18Nb48Al, were developed, and the characteristics of these alloys were discussed: (1) After annealing at 1,200 C for 240 h and furnace cooling to room temperature, the Ti10Nb45Al alloy exhibits an [alpha][sub 2] + [gamma] lamellar microstructure, and the Ti18Nb48Al alloy shows a plate-like structure consisting of [alpha][sub 2], [gamma] and [gamma][sub 1] phases. (2) The specific strengths of Ti10Nb45Al and Ti18Nb48Al are much higher than TiAl and superalloys in the temperature range of 800 [approximately] 1,100 C. The compressive yield strengths of these alloys are on the order of 700 MPa at 800 C and 350 MPa at 1,100 C. The density of these alloys is about 4.3 g/cm[sup 3]. (3) The annealed Ti10Nb45Al and Ti18Nb48Al exhibit some ductility at room temperature, with the compressive elongation on the order of 12% and the fracture toughness as high as 16 MPa[radical]m. The ductile-brittle transformation temperatures for Ti10Nb45Al and Ti18Nb48Al are 650 C and 750 C, respectively. (4) The parabolic constant K[sub p] for oxidation of Ti10Nb45Al and Ti18Nb48Al are 0.88 and 0.29 mg[sup 2]cm[sup [minus]4]h[sup [minus]1] respectively, which are two orders of magnitude lower than that of TiAl and Ti[sub 3]Al alloys.

  9. High temperature creep behaviour of Al-rich Ti-Al alloys

    NASA Astrophysics Data System (ADS)

    Sturm, D.; Heilmaier, M.; Saage, H.; Aguilar, J.; Schmitz, G. J.; Drevermann, A.; Palm, M.; Stein, F.; Engberding, N.; Kelm, K.; Irsen, S.

    2010-07-01

    Compared to Ti-rich γ-TiAl-based alloys Al-rich Ti-Al alloys offer an additional reduction of in density and a better oxidation resistance which are both due to the increased Al content. Polycrystalline material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical, scanning and transmission electron microscopy and XRD analyses. The high temperature creep of two binary alloys, namely Al60Ti40 and Al62Ti38 was comparatively assessed with compression tests at constant true stress in a temperature range between 1173 and 1323 K in air. The alloys were tested in the cast condition (containing various amounts of the metastable phases Al5Ti3 and h-Al2Ti) and after annealing at 1223 K for 200 h which produced (thermodynamically stable) lamellar γ-TiAl + r-Al2Ti microstructures. In general, already the as-cast alloys exhibit a reasonable creep resistance at 1173 K. Compared with Al60Ti40, both, the as-cast and the annealed Al62Ti38 alloy exhibit better creep resistance up to 1323 K which can be rationalized by the reduced lamella spacing. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded apparent activation energies for creep of Q = 430 kJ/mol for the annealed Al60Ti40 alloy and of Q = 383 kJ/mol for the annealed Al62Ti38 material. The latter coincides well with that of Al diffusion in γ-TiAl, whereas the former can be rationalized by the instability of the microstructure containing metastable phases.

  10. Precipitation Strengthening in Al-Ni-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Fan, Yangyang; Huang, Kai; Makhlouf, Makhlouf M.

    2015-12-01

    Precipitation hardening of eutectic and hypoeutectic Al-Ni alloys by 2 to 4 wt pct. manganese is investigated with focus on the effect of the alloys' chemical composition and solidification cooling rate on microstructure and tensile strength. Within the context of the investigation, mathematical equations based on the Orowan Looping strengthening mechanism were used to calculate the strengthening increment contributed by each of the phases present in the aged alloy. The calculations agree well with measured values and suggest that the larger part of the alloy's yield strength is due to the Al3Ni eutectic phase, this is closely followed by contribution from the Al6Mn particles, which precipitate predominantly at grain boundaries.

  11. Supercoducting property of Zr-Cu-Al-Ni-Nb alloys

    NASA Astrophysics Data System (ADS)

    Okai, D.; Motoyama, G.; Kimura, H.; Inoue, A.

    The superconducting property of Zr55Cu(30-X)Al10Ni5NbX alloys prepared by arc melting and liquid quenching methods was investigated by magnetic susceptibility measurements. The crystalline alloys with X = 0∼25 at.% prepared by arc melting method exhibited superconductivity with maximum Tc,on of 10.1 K. The alloys (X = 10∼23 at.%) with crystalline particles embedded in an amorphous structure, which were fabricated by melt spinning method, showed superconductivity with Tc,on of less than 4.0 K. The superconducting property of the Zr-Cu-Al-Ni-Nb alloys was attributed to superconducting phases of Zr2Cu, Zr2Ni, Zr65Al10Nb25 and Zr-Nb contained in the Zr-Cu-Al-Ni-Nb alloys. The melt-spun Zr55Cu(30-X)Al10Ni5NbX (X = 10∼20 at.%) alloys exhibited glass transition at 718∼743 K and were found to be superconducting metallic glasses.

  12. Overview of the development of FeAl intermetallic alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.; Goodwin, G.M.

    1995-09-01

    B2-phase FeAl ordered intermetallic alloys based on an Fe-36 at.% Al composition are being developed to optimize a combination of properties that includes high-temperature strength, room-temperature ductility, and weldability. Microalloying with boron and proper processing are very important for FeAl properties optimization. These alloys also have the good to outstanding resistance to oxidation, sulfidation, and corrosion in molten salts or chlorides at elevated temperatures, characteristic of FeAl with 30--40 at.% Al. Ingot- and powder-metallurgy (IM and PM, respectively) processing both produce good properties, including strength above 400 MPa up to about 750 C. Technology development to produce FeAl components for industry testing is in progress. In parallel, weld-overlay cladding and powder coating technologies are also being developed to take immediate advantage of the high-temperature corrosion/oxidation and erosion/wear resistance of FeAl.

  13. Interstitial solubility in {gamma} and {alpha}{sub 2} phases of TiAl-based alloys

    SciTech Connect

    Menand, A.; Huguet, A.; Nerac-Partaix, A.

    1996-12-01

    Measurements of interstitial concentrations were performed on ({alpha}{sub 2} + {gamma}) two-phase TiAl alloys and on {gamma} single-phase TiAl alloys. This study allowed the determination of the maximum solubility of oxygen and carbon in the {gamma} phase. The influence on this solubility of various parameters such as temperature, {alpha}{sub 2} and {gamma} phase stoichiometry and the alloying addition of a third element will be discussed. This paper also presents an explanation for the higher solubility of oxygen in {alpha}{sub 2} phase compared to {gamma} phase. From the results it is shown unambiguously that the better ductility of ({alpha}{sub 2} + {gamma}) two-phase alloys can no longer fit with the widespread idea of a scavenging effect of the {alpha}{sub 2} phase which would lower in that way the interstitial level in {gamma} phase.

  14. Deformation mechanisms responsible for the creep resistance of Ti-Al alloys

    SciTech Connect

    Morris, M.A.; Lipe, T.

    1997-12-31

    Two {gamma}-based Ti-Al alloys with similar grain sizes and, respectively, lamellar and duplex microstructures have been creep tested at 700 C and constant stresses ranging between 280 and 430 MPa. TEM observations have confirmed that the duplex alloy deforms by extensive mechanical twinning whose density increases with applied stress and increasing strain. The new twin interfaces subdivide the {gamma} grains throughout the primary stage of creep. At the onset of the minimum creep rate, the twin interfaces in the duplex alloy behave in the same way as the {gamma}/{gamma} or the {alpha}{sub 2}/{gamma} interfaces in the lamellar alloy. However, single dislocations were also present and it appears that in both alloys the deformation process is controlled by the accumulation and emission of dislocations from the different interfaces.

  15. Alloy development of FeAl aluminide alloys for structural use in corrosive environments

    SciTech Connect

    Liu, C.T.; Sikka, V.K.; McKamey, C.G.

    1993-02-01

    Objectives include adequate ductilities ([ge]10%) at ambient temperature, high-temperature strength better than stainless steels (types 304 and 316), and fabricability and weldability by conventional techniques (gas tungsten arc). The alloys should be capable of being corrosion resistant in molten nitrate salts with rates lower than other iron-base structural alloys and coating materials (such as Fe-Cr-Al alloys). Such corrosion rates should be less than 0.3 mm per year. The FeAl aluminide containing 35.8 at. % Al was selected as base composition. Preliminary studies indicate that additions of B and Zr, increase the room-temperature ductility of FeAl. Further alloying with 0.2% Mo, and/or 5% Cr, improves the creep. Our preliminary alloying effort has led to identification of the following aluminide composition with promising properties: Fe - (35 [plus minus] 2)Al - (0.3 [plus minus] 0.2)Mo - (0.2 [plus minus] 0.15)Zr - (0.3 [plus minus] 0.2)B- up to 5Cr, at. %. However, this composition is likely to be modified in future work to improve the weldability of the alloy. The FeAl alloy FA-362 (Fe-35.8% Al-0.2% Mo-0.05% Zr-0.24% B) produced by hot extrusion at 900C showed a tensile ductility of more than 10% at room temperature and a creep rupture life longer than unalloyed FeAl by more than an order of magnitude at 593C at 138 MPa. Melting and processing of scaled-up heats of selected FeAl alloys are described. Forging, extruding, and hot-rolling processes for the scale-up heats are also described.

  16. Alloy development of FeAl aluminide alloys for structural use in corrosive environments

    SciTech Connect

    Liu, C.T.; Sikka, V.K.; McKamey, C.G.

    1993-02-01

    Objectives include adequate ductilities ({ge}10%) at ambient temperature, high-temperature strength better than stainless steels (types 304 and 316), and fabricability and weldability by conventional techniques (gas tungsten arc). The alloys should be capable of being corrosion resistant in molten nitrate salts with rates lower than other iron-base structural alloys and coating materials (such as Fe-Cr-Al alloys). Such corrosion rates should be less than 0.3 mm per year. The FeAl aluminide containing 35.8 at. % Al was selected as base composition. Preliminary studies indicate that additions of B and Zr, increase the room-temperature ductility of FeAl. Further alloying with 0.2% Mo, and/or 5% Cr, improves the creep. Our preliminary alloying effort has led to identification of the following aluminide composition with promising properties: Fe - (35 {plus_minus} 2)Al - (0.3 {plus_minus} 0.2)Mo - (0.2 {plus_minus} 0.15)Zr - (0.3 {plus_minus} 0.2)B- up to 5Cr, at. %. However, this composition is likely to be modified in future work to improve the weldability of the alloy. The FeAl alloy FA-362 (Fe-35.8% Al-0.2% Mo-0.05% Zr-0.24% B) produced by hot extrusion at 900C showed a tensile ductility of more than 10% at room temperature and a creep rupture life longer than unalloyed FeAl by more than an order of magnitude at 593C at 138 MPa. Melting and processing of scaled-up heats of selected FeAl alloys are described. Forging, extruding, and hot-rolling processes for the scale-up heats are also described.

  17. Nucleation in Al Alloys Processed By MCDC Casting

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.

    2015-06-01

    Present work confines itself to discuss the mechanism responsible for the grain refinement of the melt conditioned direct-chill cast aluminum alloys. It has been found that the Al alloys processed by this process undergo grain refinement irrespective of their chemical composition. The forced convection caused during this process led to dendrite fragmentation which enhances the heterogeneous nucleation and result in grain refinement. It is suggested that owing to their favorable lattice matching with α-Al, these fragments serve as potent nuclei for α-Al grains.

  18. Ab initio investigation of grain boundary cohesion in Al alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Shengjun; Kontsevoi, Oleg Y.; Freeman, A. J.; Olson, G. B.

    2010-03-01

    Strength and hardness of aluminum alloys can be substantially increased by alloying with Mg, Zn, Cu, Si, and other elements. The main drawback of Al alloys is their susceptibility to stress corrosion cracking, which is caused by alloying impurities segregated at grain boundaries. We investigated the embrittling and cohesion-enhancing effects of impurities on a σ5(012)[100] grain boundary in Al by means of the full-potential linearized augmented plane-wave (FLAPW) method within the framework of the Rice-Wang thermodynamic model and within the ab initio tensile test approach. We calculated segregation energies, analyzed local atomic configurations, electronic structures and spatial charge density distributions around segregated impurities, and identified the roles of atomic size and the bonding behavior of the impurity with the surrounding Al atoms. The results show that He, H and Na are strong embrittlers, Zn is a weak embrittler, while Sc, B, Cu and Mg are cohesion enhancers. We further evaluated the effect of co-alloying with two or more elements on grain boundary strength. This work provides a fundamental basis for the design of high strength Al alloys.

  19. Influence of RCS on Al-3Mg and Al-3Mg-0.25Sc alloys

    NASA Astrophysics Data System (ADS)

    Bhovi, Prabhakar M.; Venkateswarlu, K.

    2016-02-01

    An influence of repetitive corrugation and straightening (RCS) was studied on Al-3Mg and Al-3Mg-0.25Sc alloys up to eight passes. Each pass consist of a corrugation and followed by straightening. This has resulted in introducing large plastic strain in sample, and thus led to formation of sub-micron grain sizes with high angle grain boundaries. These sub grain formation was eventually resulted in improved mechanical properties. The average grain size of Al-3Mg-0.25Sc alloy after 8 passes yielded to ∼0.6pm. Microhardness, strength properties were evaluated and it suggests that RCS was responsible for high hardness values as compared to the as cast samples. The microhardness values after RCS were 105 HV and 130 HV for Al-3Mg and Al-3Mg-0.25Sc alloys, respectively. Similarly, ∼ 40% improvement in tensile strength from 240 MPa to 370 MPa was observed for Al- 3Mg-0.25Sc alloy after RCS process.Al-3Mg and Al-3Mg-0.25Scalloys exhibited maximum strength of 220 MPa and 370 MPa, respectively. It is concluded that RCS process has a strong influence on Al- 3Mg and Al-3Mg-0.25Sc alloys for obtaining improved mechanical properties and grain refinement. In addition to RCS process and presence of AESc precipitates in Al-3Mg-0.25Sc alloy had a significant role in grain refinement and improved mechanical properties as compared to Al-3Mg alloy.

  20. Functionally Graded Al Alloy Matrix In-Situ Composites

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  1. Microstructure evolution of 7050 Al alloy during age-forming

    SciTech Connect

    Chen, Junfeng; Zou, Linchi; Li, Qiang; Chen, Yulong

    2015-04-15

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress.

  2. Dendrite coherency of Al-Si-Cu alloys

    NASA Astrophysics Data System (ADS)

    Veldman, Natalia L. M.; Dahle, Arne K.; Stjohn, David H.; Arnberg, Lars

    2001-01-01

    The dendrite coherency point of Al-Si-Cu alloys was determined by thermal analysis and rheological measurement methods by performing parallel measurements at two cooling rates for aluminum alloys across a wide range of silicon and copper contents. Contrary to previous findings, the two methods yield significantly different values for the fraction solid at the dendrite coherency point. This disparity is greatest for alloys of low solute concentration. The results from this study also contradict previously reported trends in the effect of cooling rate on the dendritic coherency point. Consideration of the results shows that thermal analysis is not a valid technique for the measurement of coherency. Analysis of the results from rheological testing indicates that silicon concentration has a dominant effect on grain size and dendritic morphology, independent of cooling rate and copper content, and thus is the factor that determines the fraction solid at dendrite coherency for Al-Si-Cu alloys.

  3. Nucleation and Precipitation Strengthening in Dilute Al-Ti and Al-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Knipling, Keith E.; Dunand, David C.; Seidman, David N.

    2007-10-01

    Two conventionally solidified Al-0.2Ti alloys (with 0.18 and 0.22 at. pct Ti) exhibit no hardening after aging up to 3200 hours at 375 °C or 425 °C. This is due to the absence of Al3Ti precipitation, as confirmed by electron microscopy and electrical conductivity measurements. By contrast, an Al-0.2Zr alloy (with 0.19 at. pct Zr) displays strong age hardening at both temperatures due to precipitation of Al3Zr (L12) within Zr-enriched dendritic regions. This discrepancy between the two alloys is explained within the context of the equilibrium phase diagrams: (1) the disparity in solid and liquid solubilities of Ti in α-Al is much greater than that of Zr in α-Al; and (2) the relatively small liquid solubility of Ti in α-Al limits the amount of solute retained in solid solution during solidification, while the comparatively high solid solubility reduces the supersaturation effecting precipitation during post-solidification aging. The lattice parameter mismatch of Al3Ti (L12) with α-Al is also larger than that of Al3Zr (L12), further hindering nucleation of Al3Ti. Classical nucleation theory indicates that the minimum solute supersaturation required to overcome the elastic strain energy of Al3Ti nuclei cannot be obtained during conventional solidification of Al-Ti alloys (unlike for Al-Zr alloys), thus explaining the absence of Al3Ti precipitation and the presence of Al3Zr precipitation.

  4. Simulation of aluminothermic smelting of Al-Zr and Al-Zr-Mo-Sn alloys

    NASA Astrophysics Data System (ADS)

    Larionov, A. V.; Chumarev, V. M.; Udoeva, L. Yu.; Mansurova, A. N.; Rylov, A. N.; Raikov, A. Yu.; Aleshin, A. P.; Trubachev, M. V.

    2013-09-01

    Aluminothermic smelting of Al-Zr and Al-Zr-Mo-Sn alloys has been simulated in terms of thermodynamics. The thermodynamic properties of molybdenum and zirconium intermetallic compounds are calculated. It is demonstrated that, with consideration for their formation, the calculated compositions of aluminothermic blends and the forecasted extraction of target metals into an alloy are in good agreement with the data obtained during pilot tests.

  5. POWDER METALLURGY TiAl ALLOYS: MICROSTRUCTURES AND PROPERTIES

    SciTech Connect

    Hsiung, L

    2006-12-11

    The microstructures and properties of powder metallurgy TiAl alloys fabricated by hot extrusion of gas-atomized powder at different elevated temperatures were investigated. Microstructure of the alloy fabricated at 1150 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains and coarse ordered B2 grains. Particles of ordered hexagonal {omega} phase were also observed in some B2 grains. The alloy containing B2 grains displayed a low-temperature superplastic behavior: a tensile elongation of 310% was measured when the alloy was tested at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. Microstructure of the alloy fabricated at 1250 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains, coarse {alpha}{sub 2} grains, and lamellar ({gamma} + {alpha}{sub 2}) colonies. An observation of stacking faults associated with fine {gamma} lamellae in {alpha}{sub 2} grains reveals that the stacking fault of {alpha}{sub 2} phase plays an important role in the formation of lamellar ({gamma} + {alpha}{sub 2}) colonies. Unlike the alloy fabricated at 1150{sup o}, the alloy fabricated at 1250{sup o} displayed no low-temperature superplasticity, but a tensile elongation of 260% at 1000 C was measured. Microstructure of the alloy fabricated at 1400 C consisted of fully lamellar ({gamma} + {alpha}{sub 2}) colonies with the colony size ranging between 50 {micro}m and 100 {micro}m, in which the width of {gamma} lamella is in a range between 100 nm and 350 nm, and the width of {alpha}{sub 2} lamella is in a range between 10 nm and 50 nm. Creep behavior of the ultrafine lamellar alloy and the effects of alloying addition on the creep resistance of the fully lamellar alloy are also investigated.

  6. Correlation between S' precipitation and the PortevinLe Chatelier effect in an Al-Li-Cu-Mg-Zr alloy

    SciTech Connect

    Wert, J.A.; Wycliffe, P.A.

    1985-04-01

    Serrated yielding, also known as the Portevin-le Chatelier effect, occurs in a variety of aluminum alloys when solutes such as Mg or Cu are present in solid solution. Despite frequent observations of serrated yielding in Al-Li alloys, the phenomenon has not been extensively investigated in these alloys. Tamura, Mori and Nakamura reported finding serrated yielding in Al-3 wt.% Li single crystals deformed at room temperature at a strain rate near 10/sup -3/ 5/sup -1/. However, similar polycrystalline samples did not exhibit serrated yielding, a observation which Tamura et al ascribed to interference of the primary slip system by grain boundaries or by operation of multiple slip systems. Although the cause of serrated yielding in Al-Li single crystals was not discussed, an interaction between dislocations and Li atoms in solid solution is consistent with results reported by Tamura et al. The goal of the present investigation was to show that occurrence of serrated yielding of an Al-Li-Cu-Mg-Zr alloy coincides with absence of S' precipitates (precursor to Al/sub 2/CuMg) in the microstructure. Evidence is presented to show that when Cu and Mg remain in solid solution (S' absent), serrated yielding is observed. However, aging treatments that lead to copious precipitation of S' inhibit serrated yielding in this alloy. Thus, links are established between aging treatment, microstructure and the Portevin-le Chatelier effect in an Al-Li-Cu-Mg-Zr alloy.

  7. Al-Li Alloy 1441 for Fuselage Applications

    NASA Technical Reports Server (NTRS)

    Bird, R. K.; Dicus, D. L.; Fridlyander, J. N.; Sandler, V. S.

    2000-01-01

    A cooperative investigation was conducted to evaluate Al-Cu-Mg-Li alloy 1441 for long service life fuselage applications. Alloy 1441 is currently being used for fuselage applications on the Russian Be-103 amphibious aircraft, and is expected to be used for fuselage skin on a new Tupolev business class aircraft. Alloy 1441 is cold-rollable and has several attributes that make it attractive for fuselage skin applications. These attributes include lower density and higher specific modulus with similar strength as compared to conventional Al-Cu-Mg alloys. Cold-rolled 1441 Al-Li sheet specimens were tested at NASA Langley Research Center (LaRC) and at the All-Russia Institute of Aviation Materials (VIAM) in Russia to evaluate tensile properties, fracture toughness, impact resistance, fatigue life and fatigue crack growth rate. In addition, fuselage panels were fabricated by Tupolev Design Bureau (TDB) using 1441 skins and Al-Zn-Mg-Cu alloy stiffeners. The panels were subjected to cyclic pressurization fatigue tests at TDB and at LaRC to simulate fuselage pressurization/depressurization during aircraft service. This paper discusses the results from this investigation.

  8. Dissolution of Precipitates During Solution Treatment of Al-Mg-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Xukai; Guo, Mingxing; Zhang, Jishan; Zhuang, Linzhong

    2016-02-01

    A model combining classical diffusion-controlled dissolution equation for a single spherical particle and Johnson-Mehl-Avrami-like equation is used to deal with dissolution process for different kinds of precipitations (Si, Mg2Si, Q(Al1.9Mg4.1Si3.3Cu)) in Al-Mg-Si-Cu alloys. The results reveal that the dissolution time of precipitates increases with increasing their sizes and solute concentrations in the alloy matrix; for the same size and concentration, their dissolution times follow Si > Q(Al1.9Mg4.1Si3.3Cu) > Mg2Si. Two precipitates (Mg2Si and Al1.9Mg4.1Si3.3Cu) with a size of about 700 nm were obtained in a cold rolled Al-Mg-Si-Cu-Zn alloy, and the complete dissolution time is about 15 seconds, which is basically the same as the calculated time by the developed model. The theoretical prediction of dissolution time can be greatly used to design solution treatment and thermomechanical processing parameters of Al-Mg-Si-Cu alloys.

  9. The immiscibility of InAlN ternary alloy.

    PubMed

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-01-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film. PMID:27221345

  10. The immiscibility of InAlN ternary alloy

    PubMed Central

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-01-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film. PMID:27221345

  11. The immiscibility of InAlN ternary alloy

    NASA Astrophysics Data System (ADS)

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-05-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film.

  12. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  13. Ultrasonic vibration aided laser welding of Al alloys: Improvement of laser-welding quality

    SciTech Connect

    Kim, J.S.; Watanabe, T.; Yoshida, Y.

    1995-03-01

    Using a pulsed YAG laser, meltability of Al-Mg and Al-Mg-Si alloys were investigated by a single-pass irradiation. In order to improve the quality in laser welding, the effectiveness of the Ultrasonic Vibration Laser Welding (UVLW) method proposed in this paper was investigated experimentally. The proposed method was also compared with the traditional welding methods of Normal Laser Welding (NLW) and preHeating Laser Welding (HLW). The welding methods were evaluated from the geometry in the melt zone generated by a single pulse of the laser beam. It was suggested that ultrasonic vibration suppressed welding defects and improved the melt characteristics due to cavitation effects and dispersion of particles in the molten pool during laser welding. The influence on melt characteristics of the melt zone by preheating was also investigated. In these experiments, UVLW was the most useful laser welding method from the point of view of improving the laser welding quality of Al alloys.

  14. Investigation of Carbon incorporation into Al 6061 alloys

    NASA Astrophysics Data System (ADS)

    Ge, Xiaoxiao; Riba, Lourdes Salamanca; Wuttig, Manfred; Covetics Collaboration

    The incorporation of carbon nanostructures into aluminum alloys, such as Al6061 and Al7075, has the potential to further improve the mechanical, electrical and anti-corrosion properties of these alloys. We report on a novel method to incorporate up to 10.0 wt% carbon into the crystal structure of Al 6061 alloys to form a new material ``Al Covetics''. In this method, a DC current is applied to molten Al metal containing activated carbon particles. The current facilitates ionization of the carbon atoms and their bonding to each other, forming graphic chains and layers along preferential directions of the Al lattice. Raman mapping of the G and D peaks of graphitic carbon was used to confirm the role of the current in ensuring that the carbons remain in the metal by electro-static force and spread into the metal matrix evenly. Sp2 bonding of carbon was found all over the surface in the Covetics. Carbon signals were also observed everywhere in Covetics with Energy Dispersive X-ray Spectroscopy. However, localized carbon signals were detected in samples made with activated carbon but without applying any current. The dependence of the mechanical, electrical and structural properties of Al Covetics on C content from 3 to 10 wt. % will be presented.

  15. Positron lifetime studies of decomposition in 2024 (Al-Cu-Mg) and 7010 (Al-Zn-Cu-Mg) alloys

    SciTech Connect

    Dlubek, G. |; Lademann, P.; Krause, H.; Krause, S.; Unger, R.

    1998-09-04

    In the current paper, the decomposition behavior of the engineering alloys 2024 (Al-Cu-Mg) and 7010 (Al-Zn-Cu-Mg) is studied using positron lifetime measurements. Positrons probe open volume defects such as vacancies and dislocations. However, they may also be used to investigate coherent zones and incoherent precipitates. In order to understand the rather complicated precipitation sequences and the response of positrons to different type of precipitates occurring in 2024 and 7010 alloys, binary and ternary laboratory alloys were also investigated under the same experimental conditions as the engineering alloys. The interpretations of the results are based on experiences of the group from extensive positron studies of laboratory alloys such as Al-Zn, Al-Zn-Mg, Al-Cu, and further Al alloys (see also the review (4)). Their collected results are shown as lifetimes and curve-shape parameters S of the electron-positron momentum distribution curves characteristic for different precipitates in Al alloys.

  16. Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

    SciTech Connect

    Liu, C.T.; George, E.P.

    1996-12-31

    This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

  17. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  18. Effects of Li concentration and a Mg addition on serrated flow in Al-Li alloys

    SciTech Connect

    Zambo, S.J.; Wert, J.A. . Dept. of Materials Science and Engineering)

    1993-12-15

    Serrated flow phenomena have been reported in a variety of precipitation-strengthened aluminum alloys. In the particular case of precipitation-strengthened Al-Li alloys, serrated flow effects of similar character have been reported in binary Al-Li alloys and in commercial-type Al-Li alloys containing multiple alloying elements. Observations of serrated flow in binary Al-Li alloys indicate that the presence of Li alone is sufficient to produce serrated flow. Aging time has been used to probe the mechanisms that cause serrated flow in individual Al-Li alloys, and several investigators have noted that serrated flow disappears when Al-Li alloys are aged to peak strength or overaged. Much of the available experimental evidence supports dislocation-[delta][prime] interactions as the cause of serrated flow in Al-Li alloys, rather than dislocation-solute atom interactions to which serrated flow phenomena are traditionally attributed. Additional support for this conclusion could be provided by comparison of stress-strain curves for a solid solution Al-Li binary alloy of the same composition as the matrix phase of a precipitation-strengthened Al-Li binary alloy. The purpose of the present paper is to show stress--strain curves for Al-1.38Li, Al-1.80Li and Al-1.39Li-1.0Mg alloys, and to interpret the results in terms of the interactions proposed to account for serrated flow in Al-Li alloys.

  19. Eutectic nucleation in hypoeutectic Al-Si alloys

    SciTech Connect

    Nafisi, S. Ghomashchi, R.; Vali, H.

    2008-10-15

    The nucleation mechanism of eutectic grains in hypoeutectic Al-Si foundry alloys has been investigated by examining deep etched specimens in high-resolution field emission gun scanning electron microscope (FEG-SEM) and by using in-situ Focused Ion Beam (FIB) milling and microscopy. Both unmodified and Sr-modified alloys were studied to characterize the nucleation mechanism of eutectic silicon flakes and fibers. It is proposed that following nucleation of eutectic Al on the primary {alpha}-Al dendrites, fine Si particles form at the solidification front upon which the eutectic Si flakes and fibers could develop. The formation of small Si particles is attributed to Si enrichment of the remaining melt due to the formation of eutectic Al (aluminum spikes) at the eutectic temperature. A hypothesis is then proposed to explain the mechanism of eutectic grains formation with main emphasis on the eutectic Si phase.

  20. Laves phase in Ti-42Al-10Mn alloy

    SciTech Connect

    Chen, Z.; Jones, I.P.; Small, C.J.

    1996-07-01

    Mn is one of the most effective alloying additions to {gamma}-TiAl titanium aluminide for improving room temperature ductility. The purpose of this investigation as a whole is to study phase relationships in the Mn addition alloys over a wide range of temperatures and to determine the solubilities of Mn in the {gamma} and {alpha}{sub 2} phases in order to explore the potential of Mn additions to {gamma}-TiAl. The aim of this specific paper, however, is to confirm the identify of the ternary Ti{sub 3}Al{sub 3}Mn{sub 2} phase in the Ti-Al-Mn system and to show how to remove it.

  1. Deformation behavior of NiAl-based alloys containing iron, cobalt, and hafnium

    NASA Technical Reports Server (NTRS)

    Pank, D. R.; Koss, D. A.; Nathal, M. V.

    1989-01-01

    The effects of alloying additions on the mechanical properties of the B2 intermetallic NiAl have been investigated in both the melt-spun ribbon and consolidated, bulk form. The study is based on a matrix of NiAl-based alloys with up to 20 at. pct Co and Fe additions and with reduced Al levels in the range of 30-40 at. pct. Characterization of the melt-spun ribbon by optical and scanning electron microscopy indicates a range of microstructures, including single-phase beta, gamma-prime necklace phase surrounding either martensitic or beta grains, and a mixture of equiaxed martensitic and gamma-prime grains. Bend ductility is present in melt-spun and annealed ribbons exhibiting the gamma-prime necklace structure and in a single-phase beta material containing 20 at. pct Fe. The analysis of compressive flow behavior on consolidated, bulk specimens indicates that the single-phase beta alloys exhibit a continuous decrease in yield stress with increasing temperature and profuse microcracking at grain boundaries. In contrast, multiphase (gamma-prime + either martensite or beta) alloys tend to display a peak in flow stress between 600 and 800 K, with little or no signs of microcracking. In general, heat treatments which convert the martensitic grains to beta + gamma-prime result in improved strength at temperatures above 600 K and better resistance to crack initiation.

  2. Microstructure and Properties of FeAlCrNiMo x High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Li, X. C.; Dou, D.; Zheng, Z. Y.; Li, J. C.

    2016-06-01

    FeAlCrNiMo x high-entropy alloys were prepared. The effect of Mo content on the microstructure and the properties of the alloys were investigated. When the Mo content was 0.1, the alloys were composed of single BCC solid solution; when Mo content reaches 0.25, the alloys were composed of BCC solid solution and ordered B2 solid solution. When Mo content is more than 0.75, some σ phases emerged. The volume fraction of the second phase increases with the increasing Mo content, and the crystal grains became coarsening. The yield strength, fracture strength, and hardness increase with the increasing Mo content and reach 2252, 2612 MPa, and 1006 Hv, respectively. The magnetic transformation undergoes from the ferromagnetism to paramagnetism with the increasing Mo content. The saturation intensity and remnant magnetism are decreased with the increasing Mo content.

  3. 99. 99% Al/ 6063 Alloy Co-extruded beam chamber

    SciTech Connect

    Ishimaru, H.; Narushima, K.; Kanazawa, K.

    1988-09-30

    In an electron storage ring, synchrotron radiation causes stimulated gas desorption from the vacuum chamber wall. It raises the operating pressure far above the ultrahigh vacuum range needed for long beam lifetimes. In order to determine an ideal material for low dynamic gas desorption we have studied the properties of co-extruded 99.99%Al/ 6063 alloy. (AIP)

  4. Characterization of Continuous Cast AA2037 Al Alloy

    SciTech Connect

    Kenik, Edward A; Zeng, Qiang; Zhai, Tongguang

    2009-01-01

    The microstructure of a contiuous cast Al alloy was characterized with transmission and scanning transmission electron microscopy, as well as x-ray microanalysis. Several precipitate phases were identified as a function of prior thermomechanical treatment in order to understand the improvement of fatigue properties resulting from those treatments.

  5. Microalloying ultrafine grained Al alloys with enhanced ductility.

    PubMed

    Jiang, L; Li, J K; Cheng, P M; Liu, G; Wang, R H; Chen, B A; Zhang, J Y; Sun, J; Yang, M X; Yang, G

    2014-01-01

    Bulk ultrafine grained (UFG)/nanocrystal metals possess exceptional strength but normally poor ductility and thermal stability, which hinder their practical applications especially in high-temperature environments. Through microalloying strategy that enables the control of grains and precipitations in nanostructured regime, here we design and successfully produce a highly microstructure-stable UFG Al-Cu-Sc alloy with ~275% increment in ductility and simultaneously ~50% enhancement in yield strength compared with its Sc-free counterpart. Although the precipitations in UFG alloys are usually preferentially occurred at grain boundaries even at room temperature, minor Sc addition into the UFG Al-Cu alloys is found to effectively stabilize the as-processed microstructure, strongly suppress the θ-Al2Cu phase precipitation at grain boundary, and remarkably promote the θ'-Al2Cu nanoparticles dispersed in the grain interior in artificial aging. A similar microalloying strategy is expected to be equally effective for other UFG heat-treatable alloys. PMID:24398915

  6. Microalloying Ultrafine Grained Al Alloys with Enhanced Ductility

    PubMed Central

    Jiang, L.; Li, J. K.; Cheng, P. M.; Liu, G.; Wang, R. H.; Chen, B. A.; Zhang, J. Y.; Sun, J.; Yang, M. X.; Yang, G.

    2014-01-01

    Bulk ultrafine grained (UFG)/nanocrystal metals possess exceptional strength but normally poor ductility and thermal stability, which hinder their practical applications especially in high-temperature environments. Through microalloying strategy that enables the control of grains and precipitations in nanostructured regime, here we design and successfully produce a highly microstructure-stable UFG Al-Cu-Sc alloy with ~275% increment in ductility and simultaneously ~50% enhancement in yield strength compared with its Sc-free counterpart. Although the precipitations in UFG alloys are usually preferentially occurred at grain boundaries even at room temperature, minor Sc addition into the UFG Al-Cu alloys is found to effectively stabilize the as-processed microstructure, strongly suppress the θ-Al2Cu phase precipitation at grain boundary, and remarkably promote the θ′-Al2Cu nanoparticles dispersed in the grain interior in artificial aging. A similar microalloying strategy is expected to be equally effective for other UFG heat-treatable alloys. PMID:24398915

  7. Interfacial reactions and oxidation behavior of Al 2O 3 and Al 2O 3/Al coatings on an orthorhombic Ti 2AlNb alloy

    NASA Astrophysics Data System (ADS)

    Li, H. Q.; Wang, Q. M.; Gong, J.; Sun, C.

    2011-02-01

    The uniform and dense Al2O3 and Al2O3/Al coatings were deposited on an orthorhombic Ti2AlNb alloy by filtered arc ion plating. The interfacial reactions of the Al2O3/Ti2AlNb and Al2O3/Al/Ti2AlNb specimens after vacuum annealing at 750 °C were studied. In the Al2O3/Ti2AlNb specimens, the Al2O3 coating decomposed significantly due to reaction between the Al2O3 coating and the O-Ti2AlNb substrate. In the Al2O3/Al/Ti2AlNb specimens, a γ-TiAl layer and an Nb-rich zone came into being by interdiffusion between the Al layer and the O-Ti2AlNb substrate. The γ-TiAl layer is chemically compatible with Al2O3, with no decomposition of Al2O3 being detected. No internal oxidation or oxygen and nitrogen dissolution zone was observed in the O-Ti2AlNb alloy. The Al2O3/Al/Ti2AlNb specimens exhibited excellent oxidation resistance at 750 °C.

  8. Structural and Thermal Study of Nanocrystalline Fe-Al-B Alloy Prepared by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Gharsallah, Hana Ibn; Sekri, Abderrahmen; Azabou, Myriam; Escoda, Luiza; Suñol, Joan Josep; Khitouni, Mohamed

    2015-08-01

    Nanostructured iron-aluminum alloy of Fe-25 at. pct Al composition doped with 0.2 at. pct B was prepared by mechanical alloying. The phase transformations and structural changes occurring in the studied material during mechanical alloying and during subsequent heating were investigated by SEM, XRD, and DSC techniques. The patterns so obtained were analyzed using the Rietveld program. The alloyed powders were disordered Fe(Al) solid solutions and Fe2B boride phase. The Fe2B boride phase is formed after 4 hours of milling. The crystallite size reduction to the nanometer scale (5 to 8 nm) is accompanied by an increase in lattice strains. The powder milled for 40 hours was annealed at temperatures of 523 K, 823 K, 883 K, and 973 K (250 °C, 550 °C, 610 °C, and 700 °C) for 2 hours. Low temperatures annealing are responsible for the relaxation of the disordered structure, while high temperatures annealing enabled supersaturated Fe(Al) solid solutions to precipitate out fines Fe3Al, Fe2Al5, and Fe4Al13 intermetallics and, also the recrystallization and the grain growth phenomena.

  9. Microscopic Properties of Long-Period Ordering in Al-Rich TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Hata, S.; Nakano, T.; Kuwano, N.; Itakura, M.; Matsumura, S.; Umakoshi, Y.

    2008-07-01

    The ordering mechanism of long-period superstructures (LPSs) in Al-rich TiAl alloys has been investigated by high-resolution transmission electron microscopy (HRTEM). The LPSs are classified in terms of arrangements of base clusters with different shapes and compositions formed in Ti-rich (002) layers of L10-TiAl matrix: square Ti4Al, fat rhombus Ti3Al, and lean rhombus Ti2Al type clusters. The HRTEM observations revealed that antiphase boundaries of long-range-ordered LPS domains and short-range-ordered microdomains are constructed by various space-filling arrangements of the base clusters. Such a microscopic property characterized by the base clusters and their arrangements is markedly analogous to that of the {left< {{text{1,1/2,0}}} rightrangle } * special-point ordering alloys such as Ni-Mo.

  10. Hydrogen permeation characteristics of some Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Van Deventer, E. H.; Maroni, V. A.

    1983-01-01

    Hydrogen permeation data are reported for two Fe-Cr-Al alloys, Type-405 SS (Cr 14-A1 0.2) and a member of the Fecralloy family of alloys (Cr 16-A1 5). The hydrogen permeability of each alloy (in a partially oxidized condition) was measured over a period of several weeks at randomly selected temperatures (between 150 and 850°C) and upstream H 2 pressures (between 2 and 1.5 × 10 4 Pa). The permeabilities showed considerable scatter with both time and temperature and were 10 2 to 10 3 times lower than those of pure iron, even in strongly reducing environments. The exponent, n, for the relationship between upstream H 2 pressure, P, and permeability, φ, ( φ ~ Pn) was closer to 0.7 than to the expected 0.5, indicating a process limited by surface effects (e.g., surface oxide films) as opposed to bulk material effects. Comparison of these results with prior permeation measurements on other Fe-Cr-Al alloys, on Fe-Cr alloys, and on pure iron shows that the presence of a few weight percent aluminum offers the best prospects for achieving low tritium permeabilities with martensitic and ferritic steels used in fusion-reactor first wall and blanket applications.

  11. Investigation of superplastic behavior of NiAl and Ni{sub 3}Al duplex alloy

    SciTech Connect

    Liu Zhenyun; Lin Dongliang; Gu Yuefeng; Shan Aidang

    1997-12-31

    The superplastic behavior of a NiAl and Ni{sub 3}Al duplex alloy was investigated. It was found that the alloy exhibits superplastic behavior over a narrow temperature range, from 975 C to 1,025 C at the strain rate of 1.52 {times} 10{sup {minus}4}s{sup {minus}1}. A maximum tensile elongation of 149% was obtained at 1,000 C with the strain rate sensitivity up to 0.375. The superplastic deformation of the duplex alloy can be approximately described by an empirical equation of the form: {dot {var_epsilon}} = Ao{sup 2.67} exp({minus}303,000/RT). Optical microstructure and TEM observation show that the superplastic behavior mechanism of the investigated alloy is a process of continuous recovery and recrystallization during deformation.

  12. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  13. Mercury embrittlement of Cu-Al alloys under cyclic loading

    NASA Technical Reports Server (NTRS)

    Regan, T. M.; Stoloff, N. S.

    1977-01-01

    The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

  14. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  15. Microstructural Investigations On Ni-Ta-Al Ternary Alloys

    SciTech Connect

    Negache, M.; Souami, N.

    2010-01-05

    The Ni-Al-Ta ternary alloys in the Ni-rich part present complex microstructures. They are composed of multiple phases that are formed according to the nominal composition of the alloy, primary Ni(gamma), Ni{sub 3}Al(gamma'), Ni{sub 6}AlTa(tau{sub 3}), Ni{sub 3}Ta(delta) or in equilibrium: two solid phases (gamma'-tau{sub 3}), (tau{sub 3}-delta), (tau{sub 3}-gamma), (gamma-delta) or three solid phases (gamma'-tau{sub 3}-delta). The nature and the volume fraction of these phases give these alloys very interesting properties at high temperature, and this makes them attractive for specific applications. We have developed a series of ternary alloys in electric arc furnace, determining their solidification sequences using Differential Thermal Analysis (DTA), characterized by SEM-EDS, X-ray diffraction and by a microhardness tests. The follow-up results made it possible to make a correlation between the nature of the formed phases and their solidifying way into the Ni{sub 75}Al{sub x}Ta{sub y} (x+y = 25at.%) system, which are varied and complex. In addition to the solid solution Ni (gamma), the formed intermetallics compounds (gamma', tau{sub 3} and delta) has been identified and correlated with a complex balance between phases.We noticed that the hardness increases with the tantalum which has a hardening effect and though the compound Ni{sub 3}Ta(delta) is the hardest. The below results provide a better understanding of the complex microstructure of these alloys.

  16. Al-Cu-Li and Al-Mg-Li alloys: Phase composition, texture, and anisotropy of mechanical properties (Review)

    NASA Astrophysics Data System (ADS)

    Betsofen, S. Ya.; Antipov, V. V.; Knyazev, M. I.

    2016-04-01

    The results of studying the phase transformations, the texture formation, and the anisotropy of the mechanical properties in Al-Cu-Li and Al-Mg-Li alloys are generalized. A technique and equations are developed to calculate the amounts of the S1 (Al2MgLi), T1 (Al2CuLi), and δ' (Al3Li) phases. The fraction of the δ' phase in Al-Cu-Li alloys is shown to be significantly higher than in Al-Mg-Li alloys. Therefore, the role of the T1 phase in the hardening of Al-Cu-Li alloys is thought to be overestimated, especially in alloys with more than 1.5% Li. A new model is proposed to describe the hardening of Al-Cu-Li alloys upon aging, and the results obtained with this model agree well with the experimental data. A texture, which is analogous to that in aluminum alloys, is shown to form in sheets semiproducts made of Al-Cu-Li and Al-Mg-Li alloys. The more pronounced anisotropy of the properties of lithium-containing aluminum alloys is caused by a significant fraction of the ordered coherent δ' phase, the deformation mechanism in which differs radically from that in the solid solution.

  17. High strain rate superplasticity in a friction stir processed 7075 Al alloy

    SciTech Connect

    Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

    1999-12-31

    In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

  18. Theoretical Prediction of Transition Metal Alloying Effects on the Lightweight TiAl Intermetallic

    NASA Astrophysics Data System (ADS)

    Liu, Shuai; Tang, Chenghuang; Zhan, Yongzhong

    2016-03-01

    The structural, mechanical properties and Debye temperature of doped intermetallic Ti7Al8X (X = Sc, Ti, V, Cr, Y, Zr, Nb, Mo, Hf, Ta, W) have been investigated by employing the pseudo-potential plane-wave approach based on density functional theory, within the generalized gradient approximation (GGA) function. The calculated lattice constants of TiAl are found to be within 1 pct error, compared with the experimental values. The stability of calculated structures of Ti7Al8X at 0 GPa is measured by studying mechanical stability conditions and formation energy. All the single crystals are proved to be elastically anisotropic. The Young's modulus as a function of crystal orientations has been systematically investigated. Mechanical properties of polycrystals are computed from values of shear modulus ( G), bulk modulus ( B), Young's modulus ( E), Poisson's ratio ( υ), and microhardness parameter ( H) for Ti7Al8X. It is indicated that addition of alloying elements reduces the brittleness and microhardness of TiAl intermetallic. Debye temperature of TiAl calculated using elastic data of the present work is found to be influenced by the addition of alloying elements, which is further confirmed by the phonon dispersions of Ti8Al8, Ti7Al8Zr, and Ti7Al8Hf.

  19. Manifestations of Dynamic Strain Aging in Soft-Oriented NiAl Single Crystals

    NASA Technical Reports Server (NTRS)

    Weaver, M. L.; Kaufman, M. J.; Noebe, R. D.

    1996-01-01

    The tensile and compressive properties of six NiAl-base single-crystal alloys have been investigated at temperatures between 77 and 1200 K. The normalized critical resolved shear stresses (CRSS/E) and work-hardening rates (Theta/E) for these alloys generally decreased with increasing temperature. However, anomalous peaks or plateaus for these properties were observed in conventional purity (CPNiAl), Si-doped (NiAl-Si), C-doped low Si (UF-NiAl1), and Mo-doped (NiAl-Mo) alloys at intermediate temperatures (600 to 1000 K). This anomalous behavior was not observed in high-purity, low interstitial material (HP-NiAl). Low or negative strain-rate sensitivities (SRS) also were observed in all six alloys in this intermediate temperature range. Coincident with the occurrence of negative strain-rate sensitivities was the observation of serrated stress-strain curves in the CPNiAl and NiAl-Si alloys. These phenomena have been attributed to dynamic strain aging (DSA). Chemical analysis of the alloys used in this study suggests that the main specie responsible for strain aging in NiAl is C but indicate that residual Si impurities can enhance the strain aging effects. The corresponding dislocation microstructures at low temperatures (300 to 600 K) were composed of well-defined cells. At intermediate temperatures (600 to 900 K), either poorly defined cells or coarse bands of localized slip, reminiscent of the vein structures observed in low-cycle fatigue specimens deformed in the DSA regime, were observed in conventional purity, Si-doped, and in Mo-doped alloys. In contrast, a well-defined cell structure persisted in the low interstitial, high-purity alloy. At elevated temperatures (greater than or equal to 1000 K), more uniformly distributed dislocations and sub-boundaries were observed in all alloys. These observations are consistent with the occurrence of DSA in NiAl single-crystal alloys at intermediate temperatures.

  20. Microstructural investigations on as-cast and annealed Al-Sc and Al-Sc-Zr alloys

    SciTech Connect

    Lohar, A.K.; Mondal, B.; Rafaja, D.; Klemm, V.; Panigrahi, S.C.

    2009-11-15

    Al-Sc and Al-Sc-Zr alloys containing 0.05, 0.1 and 0.5 wt.% Sc and 0.15 wt.% Zr were investigated using optical microscopy, electron microscopy and X-ray diffraction. The phase composition of the alloys and the morphology of precipitates that developed during solidification in the sand casting process and subsequent thermal treatment of the samples were studied. XRD analysis shows that the weight percentage of the Al{sub 3}Sc/Al{sub 3}(Sc, Zr) precipitates was significantly below 1% in all alloys except for the virgin Al0.5Sc0.15Zr alloy. In this alloy the precipitates were observed as primary dendritic particles. In the binary Al-Sc alloys, ageing at 470 deg. C for 24 h produced precipitates associated with dislocation networks, whereas the precipitates in the annealed Al-Sc-Zr alloys were free of interfacial dislocations except at the lowest content of Sc. Development of large incoherent precipitates during precipitation heat treatment reduced hardness of all the alloys studied. Growth of the Al{sub 3}Sc/Al{sub 3}(Sc, Zr) precipitates after heat treatment was less at low Sc content and in the presence of Zr. Increase in hardness was observed after heat treatment at 300 deg. C in all alloys. There is a small difference in hardness between binary and ternary alloys slow cooled after sand casting.

  1. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  2. Prediction of Fatigue Crack Growth of Repaired Al-alloy Structures with Double Sides

    NASA Astrophysics Data System (ADS)

    Benachour, M.; Benachour, N.; Benguediab, M.; Seriari, F. Z.

    During navigation, aircrafts are subject to fatigue damage. In order to rehabilitate damaged structures some techniques are often used to resolve this problem. Efficient repair technique, called composite patch repair, was used to reinforce the damaged structures and stop cracks. In this paper, effect of composite patch repair (Boron/Epoxy) on fatigue crack growth (FCG) was investigated on 2219 T62 Al-alloy. Effects of double patch repair in single notch tensile specimen (SENT) on FCG were studied and compared to single patch repair. Results show beneficial effect of patch repair on fatigue life and FCGR in comparison with the un-patched specimen. In addition, effect of mean stress characterized by stress ratio was highlighted. Fatigue behavior of investigated Al-alloy was compared.

  3. Grain Refinement of an Al-2 wt%Cu Alloy by Al3Ti1B Master Alloy and Ultrasonic Treatment

    NASA Astrophysics Data System (ADS)

    Wang, E. Q.; Wang, G.; Dargusch, M. S.; Qian, M.; Eskin, D. G.; StJohn, D. H.

    2016-03-01

    Both inoculation by AlTiB master alloys and Ultrasonic Treatment (UT) are effective methods of refining the grain size of aluminium alloys. The present study investigates the influence of UT on the grain refinement of an Al-2 wt% Cu alloy with a range of Al3TilB master alloy additions. When the alloy contains the smallest amount of added master alloy, UT caused significant additional grain refinement compared with that provided by the master alloy only. However, the influence of UT on grain size reduces with increasing addition of the master alloy. Plotting the grain size data versus the inverse of the growth restriction factor (Q) reveals that the application of UT causes both an increase in the number of potentially active nuclei and a decrease in the size of the nucleation free zone due to a reduction in the temperature gradient throughout the melt. Both these factors promote the formation of a fine equiaxed grain structure.

  4. Characteristics of laser welded wrought Mg-Al-Mn alloy

    SciTech Connect

    Quan Yajie Chen Zhenhua; Yu Zhaohui; Gong Xiaosan; Li Mei

    2008-12-15

    Magnesium alloys have gained increased attention in recent years as a structural metal because of their property merits, which necessitates the development of welding techniques qualified for applications in the aeronautic and automotive industries. Laser welding is known to be an excellent method for joining metals. In this paper, a 3 kW CO{sub 2} laser beam was used to weld the wrought Mg-Al-Mn alloy. The characteristics of the microstructure and the mechanical properties of the joints were analyzed by optical microscopy (OM), energy dispersive spectrometry (EDS), scanning electron microscopy (SEM), tensile testing and hardness testing. The experimental results show that the wrought Mg-Al-Mn alloy can be joined successfully using optimized welding conditions. The results of tensile testing show that the highest ultimate tensile strength (UTS) of the joints is up to 94% of that of the base metal. The base metal consists of a typical rolled structure, the narrow heat affected zone (HAZ) has no obvious grain coarsening, and the fusion zone consists of fine grains with a high density of {gamma}-Mg{sub 17}Al{sub 12} precipitates. The hardness test results indicate that the microhardness in the fusion zone is higher than that of the base metal. The elemental analysis reveals that the Mg content in the weld is lower than that of the base metal, but the Al content is slightly higher.

  5. NiAl alloys for high-temperature structural applications

    NASA Astrophysics Data System (ADS)

    Darolia, Ram

    1991-03-01

    If their properties can be improved, nickel aluminide alloys offer significant payoffs in gas turbine engine applications. For these materials, excellent progress has been made toward understanding their mechanical behavior as well as improving their low-temperature ductility and high-temperature strength. For example, recent work shows that room-temperature ductility can be improved dramatically by microalloying with iron, gallium or molybdenum. The next challenge is to develop an alloy which has the required balance of ductility, toughness and strength. Development of design and test methodologies for components made out of low-ductility, anisotropic materials will also be required. While significant challenges remain, the continuing developments suggest that the prognosis for using NiAl alloys as high-temperature structural materials is good.

  6. Effect of V or Zr addition on the mechanical properties of the mechanically alloyed Al-8wt%Ti alloys

    SciTech Connect

    Moon, I.H.; Lee, J.H.; Lee, K.M. . Dept. of Materials Engineering); Kim, Y.D. . Div. of Metals)

    1995-01-01

    Mechanical alloying (MA) of Al-Ti alloy, being a solid state process, offers the unique advantage of producing homogeneous and fine dispersions of thermally stable Al[sub 3]Ti phase, where the formation of the fine Al[sub 3]Ti phase by the other method is restricted from the thermodynamic viewpoint. The MA Al-Ti alloys show substantially higher strength than the conventional Al alloys at the elevated temperature due to the presence of Al[sub 3]Ti as well as Al[sub 4]C[sub 3] and Al[sub 2]O[sub 3], of which the last two phases were introduced during MA process. The addition of V or Zr to Al-Ti alloy was known to decrease the lattice mismatch between the intermetallic compound and the aluminum matrix, and such decrease in lattice mismatching can influence positively the high temperature mechanical strength of the MA Al-Ti by increasing the resistance to dispersoid coarsening at the elevated temperature. In the present study, therefore, the mechanical behavior of the MA Al-Ti-V and Al-Ti-Zr alloys were investigated in order to evaluate the effect of V or Zr addition on the mechanical properties of the MA Al-8Ti alloy at high temperature.

  7. Effect of Al-3Nb-1B Master Alloy on the Grain Refinement of AZ91D Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Lei; Zhou, Wei; Hu, Penghe; Zhou, Quan

    2016-06-01

    An Al-3Nb-1B master alloy has been prepared using a melt reaction method. The microstructure of the master alloy and its refinement performance on AZ91D magnesium alloy were investigated. Experimental results showed that the Al-3Nb-1B master alloy was mainly composed of α-Al and NbB2 phases. With the increase of the addition amount of Al-3Nb-1B master alloy, the primary α-Mg grains of AZ91D magnesium alloy were further refined. Upon adding 0.5 wt pct Al-3Nb-1B master alloy, the average grain size of the primary α-Mg decreased from 240 to 52 μm. The present results indicated that NbB2 can act as effective heterogeneous nucleus of the primary α-Mg, which accounted for the good grain refining performance on AZ91D magnesium alloy. Compared with the unrefined alloy, the yield strength, ultimate tensile strength, and elongation of AZ91D magnesium alloy refined by 0.5 wt pct Al-3Nb-1B master alloy were increased by 18.4, 15.7, and 27.3 pct, respectively due to the grain refinement effect.

  8. Electrical Transport Properties of Liquid Al-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Thakore, B. Y.; Khambholja, S. G.; Suthar, P. H.; Jani, A. R.

    2010-06-01

    Electrical transport properties viz. electrical resistivity, thermoelectric power and thermal conductivity of liquid Al-Cu alloys as a function of Cu concentration have been studied in the present paper. Ashcroft empty core model potential has been used to incorporate the ion-electron interaction. To incorporate the exchange and correlation effects, five different forms of local field correction functions viz. Hartree, Taylor, Ichimaru et al., Farid et al. and Sarkar et al. have been used. The transport properties of binary system have been studied using Faber-Ziman formulation combined with Ashcroft-Langreth (AL) partial structure factor. The computed values of electrical resistivity are compared with experimental data and for low Cu concentration, good agreement has been observed. Further, thermoelectric power and thermal conductivity have also been predicted.

  9. High-temperature alloys: Single-crystal performance boost

    NASA Astrophysics Data System (ADS)

    Schütze, Michael

    2016-08-01

    Titanium aluminide alloys are lightweight and have attractive properties for high-temperature applications. A new growth method that enables single-crystal production now boosts their mechanical performance.

  10. Ductility and fracture in B2 FeAl alloys. Ph.D. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Crimp, Martin A.

    1987-01-01

    The mechanical behavior of B2FeAl alloys was studied. Stoichiometric Fe-50Al exhibits totally brittle behavior while iron-rich Fe-40Al yields and displays about 3% total strain. This change in behavior results from large decreases in the yield strength with iron-rich deviations from stoichiometry while the fracture stress remains essentially constant. Single crystal studies show that these yield strength decreases are directly related to decreases in the critical resolved shear stress for a group of zone axes /111/ set of (110) planes slip. This behavior is rationalized in terms of the decrease in antiphase boundary energy with decreasing aluminum content. The addition of boron results in improvements in the mechanical behavior of alloys on the iron-rich side of stoichiometry. These improvements are increased brittle fracture stresses of near-stoichiometric alloys, and enhanced ductility of up to 6% in Fe-40Al. These effects were attributed to increased grain boundary adhesion as reflected by changes in fracture mode from intergranular to transgranular failure. The increases in yield strength, which are observed in both polycrystals and single crystals, result from the quenching in of large numbers of thermal vacancies. Hall-Petch plots show that the cooling rate effects are a direct result of changes in the Hall-Petch intercept/lattice resistance flow.

  11. The creep deformation and elevated temperature microstructural stability of a two-phase TiAl/Ti{sub 3}Al lamellar alloy

    SciTech Connect

    Bartholomeusz, M.F.; Wert, J.A.

    1995-08-01

    Enhanced work hardening of the phases in the lamellar microstructure has been cited as an explanation for the lower minimum creep rates of a two-phase TiAl/Ti{sub 3}Al lamellar alloy compared with the minimum creep rates of the individual TiAl and Ti{sub 3}Al single-phase alloys tested between 980 K and 1,130 K. This proposition is confirmed by TEM observations. Thermal and thermomechanical exposure result in the microstructural evolution, which increases the minimum creep rate ({dot {var_epsilon}}{sub min}) of the lamellar alloy. The effect of microstructural evolution on {dot {var_epsilon}}{sub min} will be discussed in the present paper.

  12. Oxidation characteristics of Ti-14Al-21Nb ingot alloy

    NASA Technical Reports Server (NTRS)

    Sankaran, Sankara N.; Clark, Ronald K.; Unnam, Jalaiah; Wiedemann, Karl E.

    1990-01-01

    Static oxidation kinetics of Ti14Al21Nb (wt pct) ingot alloy were studied in air over the temperature interval of 649 to 1093 C in a thermogravimetric apparatus. The oxidation products were characterized by x ray diffraction, electron microprobe analysis, energy dispersive x ray analysis, and Auger electron spectroscopy. Cross-sections of the oxidized samples were also examined using light and scanning electron microscopy. The oxidation rate was substantially lower than the conventional alloys of titanium, but the kinetics displayed a complex behavior involving two or more oxidation rates depending on the temperature and duration of exposure. The primary oxide formed was TiO2, but this oxide was doped with Nb. Small amounts of Al2O3 and TiN were also present in the scale. Diffusion of oxygen into the alloy was observed and the diffusivity seemed to be dependent on the microstructure of the metal. A model was presented to explain the oxidation behavior of the alloy in terms of the reduction in the oxygen diffusivity in the oxide caused by the modification of the defect structure of TiO2 by Nb ions.

  13. Microstructure selection maps for Al-Fe alloys

    SciTech Connect

    Gilgien, P.; Zryd, A.; Kurz, W.

    1995-09-01

    The solidification microstructures for Al-0.5-4 at.% Fe alloys under constrained growth conditions have been calculated using analytical models of the growth kinetics of dendritic, eutectic and plane front interface morphologies of stable and metastable phases. Laser remelting experiments are carried out on an Al-4 at.% Fe alloy with low beam velocity (10 mm/s) in order to complete previous experimental results on the solidification microstructures obtained at intermediate growth rates by Bridgman experiments and at a high growth rates by rapid laser resolidification. Comparison of predicted with experimentally determined solidification microstructure maps shows satisfactory agreement in view of the limited knowledge of the thermophysical properties of this system. These maps are useful for the interpretation of microstructures and phases forming under medium to high solidification rates and for the understanding and development of rapid solidification processing. Further the modeling is useful for improving available phase diagram information.

  14. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids have been observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. It was postulated that the voids resulted from an excess number of oxygen vacancies near the oxide-metal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidations of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al,Cr)2O3 and Ni(Al,Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationships between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  15. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids were observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. The voids resulted from an excess number of oxygen vacancies near the oxidemetal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidation of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al, Cr)2O3 and Ni(Al, Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationship between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  16. Effect of Al on the Wetting Behavior Between TiC x and Molten Ti-Al Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Xuyang; Lv, Xuewei; Dong, Hongbiao; Li, Chunxin; Bai, Chenguang

    2015-10-01

    The wetting behavior and the interfacial reactions between TiC x substrate and molten Ti-Al alloys with different Al contents were studied using the Sessile Drop method at 1758 K (1485 °C) in argon atmosphere. It is found that the wettability and interface reaction products depend on Al content in the molten alloy. The initial contact angles between the molten Ti-Al alloy and TiC0.78 surface reduces from 110 to 80 deg when Al content in the alloy changes from 40 to 80 wt pct. The reduction in the initial contact angle is due to the decrease of surface tension of the molten Ti-Al alloys with increasing Al contents. The segregation of Al atoms to the surface occurred at all bulk concentrations of Ti-Al alloys. Al with lower surface tension tends to segregate on the surface of liquid Ti-Al alloy. In the spreading stage, the interfacial reaction led to the decrease in the contact angle. The adhesion in Ti-Al/TiC x system can be interpreted in terms of strong chemical interactions, which is greatly affected by the diffusion of C. The equilibrium contact angle was measured less than 10 deg. Finally, the reaction sequence at the Ti-Al melt and TiC x substrate interface is proposed.

  17. High temperature, oxidation resistant noble metal-Al alloy thermocouple

    NASA Technical Reports Server (NTRS)

    Smialek, James L. (Inventor); Gedwill, Michael G. (Inventor)

    1994-01-01

    A thermocouple is disclosed. The thermocouple is comprised of an electropositive leg formed of a noble metal-Al alloy and an electronegative leg electrically joined to form a thermocouple junction. The thermocouple provides for accurate and reproducible measurement of high temperatures (600 - 1300 C) in inert, oxidizing or reducing environments, gases, or vacuum. Furthermore, the thermocouple circumvents the need for expensive, strategic precious metals such as rhodium as a constituent component. Selective oxidation of rhodium is also thereby precluded.

  18. Tensile properties of Fe-16 at. % Al alloys

    SciTech Connect

    Sikka, V.K.

    1995-02-01

    A newly developed melting method for Fe-16 at. % Al alloy (FAPY) is described. Tensile data on the air-induction-melted (AIM) and vacuum-induction-melted (VIM) heats of FAPY after identical processing are presented. Optical, scanning electron micrographs (SEM), and microprobe analysis were carried out to explain the lower room-temperature ductility and more scatter in the data for the AIM material as opposed to the VIM material.

  19. Band gap structure modification of amorphous anodic Al oxide film by Ti-alloying

    SciTech Connect

    Canulescu, S. Schou, J.; Rechendorff, K.; Pleth Nielsen, L.; Borca, C. N.; Jones, N. C.; Hoffmann, S. V.; Bordo, K.; Ambat, R.

    2014-03-24

    The band structure of pure and Ti-alloyed anodic aluminum oxide has been examined as a function of Ti concentration varying from 2 to 20 at. %. The band gap energy of Ti-alloyed anodic Al oxide decreases with increasing Ti concentration. X-ray absorption spectroscopy reveals that Ti atoms are not located in a TiO{sub 2} unit in the oxide layer, but rather in a mixed Ti-Al oxide layer. The optical band gap energy of the anodic oxide layers was determined by vacuum ultraviolet spectroscopy in the energy range from 4.1 to 9.2 eV (300–135 nm). The results indicate that amorphous anodic Al{sub 2}O{sub 3} has a direct band gap of 7.3 eV, which is about ∼1.4 eV lower than its crystalline counterpart (single-crystal Al{sub 2}O{sub 3}). Upon Ti-alloying, extra bands appear within the band gap of amorphous Al{sub 2}O{sub 3}, mainly caused by Ti 3d orbitals localized at the Ti site.

  20. The Microstructure, Creep, and Tensile Behavior for Ti-5Al-45Nb (Atomic Percent) Fully- β Alloy

    NASA Astrophysics Data System (ADS)

    Cowen, C. J.; Boehlert, C. J.

    2007-11-01

    The microstructure, tensile, and creep behavior of a Ti-5Al-45Nb (at. pct) alloy was evaluated. The main objective of processing and characterizing this alloy was to obtain the constituent properties of a fully- β Ti-Al-Nb alloy to aid in modeling the tensile and creep properties of two-phase orthorhombic + body-centered-cubic (O + bcc) alloys. A second objective was to compare the tensile and creep behavior of this fully- β alloy to that for two-phase O + bcc alloys. This alloy exhibited a single-phase microstructure, containing the disordered bcc phase ( β), after all the processing and heat treatments performed. This alloy was easily fabricated and workable; however, its creep resistance was significantly worse than that for fully-O and two-phase O + bcc alloys. The alloy exhibited little strain hardening along with a room-temperature yield strength (YS) of 545 MPa, an ultimate tensile stress (UTS) of 559 MPa, a Young’s modulus (E) of 86 GPa, and a tensile elongation to failure of 25 pct. Extensive surface slip was evident on the deformed material. Its room-temperature tensile properties were quite similar to those for a fully- β Ti-12Al-38Nb microstructure (YS = 553 MPa, UTS = 566 MPa, E = 84, and ɛ f > 27 pct). Thus, the room-temperature tensile properties and behavior of fully- β Ti-Al-Nb microstructures containing 50 at. pct Ti are not sensitive to compositional variations between 5 to 12 at. pct Al and 38 to 45 at. pct Nb.

  1. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  2. Recent Developments in Friction Stir Welding of Al-alloys

    NASA Astrophysics Data System (ADS)

    Çam, Gürel; Mistikoglu, Selcuk

    2014-06-01

    The diversity and never-ending desire for a better life standard result in a continuous development of the existing manufacturing technologies. In line with these developments in the existing production technologies the demand for more complex products increases, which also stimulates new approaches in production routes of such products, e.g., novel welding procedures. For instance, the friction stir welding (FSW) technology, developed for joining difficult-to-weld Al-alloys, has been implemented by industry in manufacturing of several products. There are also numerous attempts to apply this method to other materials beyond Al-alloys. However, the process has not yet been implemented by industry for joining these materials with the exception of some limited applications. The microstructures and mechanical properties of friction stir welded Al-alloys existing in the open literature will be discussed in detail in this review. The correlations between weld parameters used during FSW and the microstructures evolved in the weld region and thus mechanical properties of the joints produced will be highlighted. However, the modeling studies, material flow, texture formation and developments in tool design are out of the scope of this work as well as the other variants of this technology, such as friction stir spot welding (FSSW).

  3. Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.; Sankaran, K. K.

    1988-01-01

    Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

  4. Oxidation mechanisms for alloys in single-oxidant gases

    SciTech Connect

    Whittle, D.P.

    1981-03-01

    Scales formed on alloys invariably contain the alloy constituents in a ratio different from that in the alloy, owing to the differing thermodynamic tendencies of the alloy components to react with the oxidant and to differences in diffusion rates in scale and alloy phases. This complex interrelationship between transport rates and the thermodynamics of the alloy-oxidant system can be analyzed using multicomponent diffusion theory when transport-controlled growth of single or multi-layered scales occurs. In particular, the superimposition of the diffusion data on an isothermal section of the appropriate phase diagram indicates the likely morphologies of the reaction products, including the sequence of phases found in the scale, the occurrence of internal oxidation and the development of an irregular metal/scale interface. The scale morphologies on alloys are also time-dependent: there is an initial transient stage, a steady state period, and a final breakdown, the latter often related to mechanical influences such as scale adherence, spallation, thermal or mechanical stresses and void formation. Mechanical influences have a more devastating effect in alloy oxidation due to the changes in alloy surface composition during the steady state period.

  5. Anomalous temperature dependence of flow stress in a Fe{sub 3}Al alloy

    SciTech Connect

    Song, J.H.; Ha, T.K.; Chang, Y.W.

    2000-01-01

    Iron aluminides have attracted much interest since 1930s when the excellent corrosion resistance was noted in alloys with the composition of more than about 18 at.% Al. These alloys have relatively low material cost, due to the reduced usage of strategic elements like Cr, Mo and Ni, and a lower density than stainless steels. Their tensile strength is also comparable to those of ferritic and austenitic steels. These advantages have led the iron aluminide alloys being considered for many applications in industries needing sulfidation and oxidation resistance (1). However, the poor ductility at ambient temperatures and an abrupt drop in strength above 600 C have limited these alloys for structural applications. In the past years, extensive efforts have been devoted to understanding and improving the metallurgical properties of iron aluminides with the aim of producing more strong, ductile, and corrosion-resistant materials for structural applications. These studies have resulted in significant contributions to the understanding of the fabrication and mechanical properties of iron aluminides. Deformation behavior in iron aluminides is now known to depend on composition, temperature, and the presence or absence of ordered structures. Recent studies have demonstrated that improved engineering ductility of 10--15% can be achieved in wrought Fe{sub 3}Al-based iron aluminide alloys, through the control of composition and microstructure. The effect of strain rate on the deformation behavior of Fe{sub 3}Al alloys, especially on the anomalous temperature dependence of strength is of interest recently and more systematic investigation is now necessitated. Load relaxation test has been generally regarded as a very effective technique to measure the strain rate sensitivity over a wider range of strain rates with very little microstructural changes and has been applied to the plasticity of various rate-sensitive materials. In the present study, the iron aluminide alloys with 27

  6. Microstructural and magnetic characterization of iron precipitation in Ni-Fe-Al alloys

    SciTech Connect

    Duman, Nagehan; Mekhrabov, Amdulla O.; Akdeniz, M. Vedat

    2011-06-15

    The influence of annealing on the microstructural evolution and magnetic properties of Ni{sub 50}Fe{sub x}Al{sub 50-x} alloys for x = 20, 25, and 30 has been investigated. Solidification microstructures of as-cast alloys reveal coarse grains of a single B2 type {beta}-phase and typical off eutectic microstructure consisting of proeutectic B2 type {beta} dendrites and interdendritic eutectic for x = 20 and x > 20 at.% Fe respectively. However, annealing at 1073 K results in the formation of FCC {gamma}-phase particles along the grain boundaries as well as grain interior in x = 20 at.% Fe alloy. The volume fraction of interdentritic eutectic regions tend to decrease and their morphologies start to degenerate by forming FCC {gamma}-phase for x > 20 at.% Fe alloys with increasing annealing temperatures. Increasing Fe content of alloys induce an enhancement in magnetization and a rise in the Curie transition temperature (T{sub C}). Temperature scan magnetic measurements and transmission electron microscopy reveal that a transient rise in the magnetization at temperatures well above the T{sub C} of the alloys would be attributed to the precipitation of a nano-scale ferromagnetic BCC {alpha}-Fe phase. Retained magnetization above the Curie transition temperature of alloy matrix, together with enhanced room temperature saturation magnetization of alloys annealed at favorable temperatures support the presence of ferromagnetic precipitates. These nano-scale precipitates are shown to induce significant precipitation hardening of the {beta}-phase in conjunction with enhanced room temperature saturation magnetization in particular when an annealing temperature of 673 K is used. - Research Highlights: {yields} Evolution of microstructure and magnetic properties with varying Fe content. {yields} Transient rise in magnetization via the formation of ferromagnetic phase. {yields} Enhancements in saturation magnetization owing to precipitated ferromagnetic phase. {yields} Nanoscale

  7. Oxidation of Fe-Cr-Al and Fe-Cr-Al-Y Single Crystals

    NASA Astrophysics Data System (ADS)

    Grabke, H. J.; Siegers, M.; Tolpygo, V. K.

    1995-03-01

    Single crystal samples of the alloy Fe-20%Cr-5%Al with and without Y-doping were used to study the "reactive element" (RE) effect, which causes improved oxidation behaviour and formation of a protective Al2O3 layer on this alloy. The oxidation was followed by AES at 10-7 mbar O2 up to about 1000 °C. Most observations were peculiar for this low pO2 environment, but yttrium clearly favors the formation of Al-oxide and stabilizes it also under these conditions, probably by favoring its nucleation. The oxides formed are surface compounds of about monolayer thickness, not clearly related to bulk oxides. Furthermore, the morphologies of oxide scales were investigated by SEM, after oxidation at 1000°C for 100 h at 133 mbar O2. On Fe-Cr-Al the scale is strongly convoluted and tends to spalling, whereas the presence of Y leads to flat scales which are well adherent. This difference is explained by a change in growth mechanism. The tendency for separation of oxide and metal was highest for the samples with low energy metal surface, i.e. (100) and (110), the scale was better adherent on the (111) oriented surface and on the polycrystalline specimen, since in the latter cases the overall energy for scale/metal separation is higher. All observations, from the low and from the high pO2 experiments, are discussed in relation to the approximately ten mechanisms proposed in the literature for explanation of the RE effects.

  8. Effect of Hf-Rich Particles on the Creep Life of a High-strength Nial Single Crystal Alloy

    NASA Technical Reports Server (NTRS)

    Garg, A.; Raj, S. V.; Darolia, R.

    1995-01-01

    Additions of small amounts of Hf and Si to NiAl single crystals significantly improve their high-temperature strength and creep properties. However, if large Hf-rich dendritic particles formed during casting of the alloyed single crystals are not dissolved completely during homogenization heat treatment, a large variation in creep rupture life can occur. This behavior, observed in five samples of a Hf containing NiAl single crystal alloy tested at 1144 K under an initial stress of 241.4 MPa, is described in detail highlighting the role of interdendritic Hf-rich particles in limiting creep rupture life.

  9. Erosion behavior of Fe-Al intermetallic alloys

    SciTech Connect

    Kim, Y.S.; Song, J.H.; Chang, Y.W.

    1997-04-01

    The Fe-rich Fe-Al intermetallics have generated some interest, especially during the last decade, due to their excellent resistance for oxidation and sulfidation, high specific strength, and low material cost. The aluminide is therefore considered as one of the promising candidates for high-temperature structural materials in a corrosive atmosphere. Research effort has been focused mainly on process, development, and enhancement of room-temperature ductility together with the characterization of physical properties such as mechanical properties, oxidation, corrosion, and abrasive wear behavior. However, there have been only a few works reported to date in regard to the erosion characteristics of the alloy, one of the most important material property of this ordered intermetallic alloy for the use in a fossil-fuel plant. In this study, the solid-particle erosion behavior of the Fe-Al intermetallic alloys containing the various aluminum contents ranging from 25 to 30 at.% has been investigated to clarify the effect of aluminum content and different ordered structures, viz. DO{sub 3} and B2, on the erosion behavior. An attempt has been made to correlate the erosion behavior of these intermetallics to their mechanical properties by carrying out tensile tests together with SEM observation of the eroded surfaces.

  10. The cyclic oxidation resistance at 1200 C of beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Titran, R. H.

    1992-01-01

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale.

  11. Microstructure evolution and properties of Al/Al-Mg-Si alloy clad wire during heat treatment

    NASA Astrophysics Data System (ADS)

    Wang, Xiang; Guan, Ren-guo; Zhang, Yang; Su, Ning; Ji, Lian-ze; Li, Yuan-dong; Chen, Ti-jun

    2016-06-01

    In this paper, heat treatment was carried out on Al/Al-Mg-Si alloy clad wire, and microstructure evolution and properties of Al/Al-Mg-Si alloy clad wire during heat treatment were investigated. During solution, contents of Mg and Si in inner matrix increased due to dissolution of primary Mg2Si, and they also increased in outer matrix because Mg and Si diffused across the interface. Tensile strength of the clad wire increased firstly and then decreased, and elongation continuously increased, while conductivity continuously decreased with the increase in solution time. In aging process, Mg2Si precipitated in both inner core and outer layer, and the content and average diameter of the precipitate increased with the increase in aging time. The content of precipitate was higher, and the average diameter was bigger in inner core. Tensile strength of the clad wire increased firstly and then decreased with the increase in aging time, and the elongation continuously decreased, while the conductivity continuously increased. The peak tensile strength of 202 MPa occurred at 8 h, when the corresponding elongation was 20 % and the conductivity reached 56.07 %IACS. Even tensile strength of the prepared clad wire approximately equaled to that of Al-0.5Mg-0.35Si alloy 203 MPa, the conductivity was obviously improved from 54.2 to 56.07 %IACS.

  12. Effects of Si Addition and Heating Ar on the Electromigration Performance of Al-Alloy Interconnects

    NASA Astrophysics Data System (ADS)

    Lee, Dok Won; Lee, Byung-Zu; Jeong, Jong Yeul; Park, Hyun; Shim, Kyu Cheol; Kim, Jong Seok; Park, Young Bae; Woo, Sun-Woong; Lee, Jeong-gun

    2002-02-01

    The electromigration (EM) performance of Ti/Al-alloy multilayered metallization with one-step sputtered Al-alloy has been studied. The Al-alloys investigated included Al-1.0%Si-0.5%Cu and Al-0.5%Cu, and the Al-alloy films were prepared with and without heating Ar. The package-level EM test results indicate that the EM resistance of the Al-Si-Cu stack is nearly identical to that of the Al-Cu stack. Si addition was found to degrade the microstructure of the Al-alloy film, while it had the retarding effect on the Ti/Al reaction, which suggests that there exists a trade-off between the film microstructure and the formation of TiAl3 intermetallic compound. The EM performance of the one-step sputtered Al-alloy stack was enhanced by the use of heating Ar during the deposition of Al-alloy film, which has been attributed to the improved microstructure of the Al-alloy film by the use of heating Ar.

  13. Adherent Al2O3 scales formed on undoped NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1987-01-01

    Changes in the spalling behavior of Al2O3 scales formed on an undoped NiCrAl alloy are described. Two samples of Ni-15Cr-13Al (wt pct), one a control and the other sanded, were subjected to 25 oxidation cycles. It is observed that adherent scales formed on the sanded sample; however, the control sample had speckled, spalled scales. The data reveal that the adherent scales are caused by repeated removal of surface layers after each oxidation cycle. It is determined that interfacial segregation of sulfur influences spallation and sulfur removal increases bonding. The effect of moisture on scale adhesions is investigated.

  14. Investigation of new type Cu-Hf-Al bulk glassy alloys

    NASA Astrophysics Data System (ADS)

    Nagy, E.; Rontó, V.; Sólyom, J.; Roósz, A.

    2009-01-01

    In the last years new type Cu-Hf-Al ternary alloys were developed with high glass forming ability and ductility. The addition of Al to Cu-Hf alloys results in improvements in glass formation, thermal stability and mechanical properties of these alloys. We have investigated new Cu-based bulk amorphous alloys in Cu-Hf-Al ternary system. The alloys with Cu49Hf42Al9, Cu46Hf45Al9, Cu50Hf42.5Al7.5 and Cu50Hf45Al5 compositions were prepared by arc melting. The samples were made by centrifugal casting and were investigated by X-ray diffraction method. Thermodynamic properties were examined by differential scanning calorimetry and the structure of the crystallising phases by scanning electron microscopy. The determination of liquidus temperatures of alloys were measured by differential thermal analysis.

  15. Effect of scandium doping on the oxidation resistance of Zn5Al and Zn55Al alloys

    NASA Astrophysics Data System (ADS)

    Obidov, Z. R.; Amonova, A. V.; Ganiev, I. N.

    2013-04-01

    The influence of scandium on the oxidation kinetics of Zn5Al and Zn55Al alloys is studied. It is observed that small additions (0.005-0.05 wt %) of Sc substantially improve the oxidation resistance of zincaluminium alloys.

  16. Model for nonprotective oxidation of Al-Mg alloys

    SciTech Connect

    Zayan, M.H. )

    1990-12-01

    The oxidation of Al-5Mg alloy has been studied at 550 C in dry air. Morphological details of the MgO layers which develop on this alloy during high-temperature oxidation have been studied by scanning electron microscopy (SEM). A localized detachment of the protective, adherent MgO layer was found, which is caused by voids formed by vacancy condensation at the metal-oxide interface. The source of these vacancies was the outward diffusion of Mg though the oxide layer. Continuing growth of these voids was responsible for cracking of oxide ridges and nodules, as well as the growth of new MgO having a cauliflower morphology. A model describing the process of the outward diffusion is given.

  17. Oxidation behavior of cubic phases formed by alloying Al3Ti with Cr and Mn

    NASA Technical Reports Server (NTRS)

    Parfitt, L. J.; Nic, J. P.; Mikkola, D. E.; Smialek, J. L.

    1991-01-01

    Gravimetric, SEM, and XRD data are presented which document the significant improvement obtainable in the oxidation resistance of Al3Ti-containing alloys through additions of Cr. The L1(2) Al(67)Cr(8)Ti25 alloy exhibited excellent cyclic oxidation resistance at 1473 K, with the primary oxide formed being the ideally protective alpha-Al2O3. The Al(67)Mn(8)Ti(25) alloy also tested for comparison exhibited poor cyclic oxidation resistance, with substantial occurrence of TiO2 in the protective scales. Catastrophic oxidation was also encountered in the quaternary alloy Al(67)Mn(8)Ti(22)V(3).

  18. Exchange bias effects in Heusler alloy Ni2MnAl/Fe bilayers

    NASA Astrophysics Data System (ADS)

    Tsuchiya, Tomoki; Kubota, Takahide; Sugiyama, Tomoko; Huminiuc, Teodor; Hirohata, Atsufumi; Takanashi, Koki

    2016-06-01

    Ni2MnAl Heusler alloy thin films were epitaxially grown on MgO(1 0 0) single crystal substrates by ultra-high-vacuum magnetron sputtering technique. X-ray diffraction and transmission electron microscopy observation revealed that the structures of all the Ni2MnAl thin films were B2-ordered regardless of the deposition temperature ranging from room temperature to 600 °C. The temperature dependence of electrical resistivity showed a kink about 280 K, which was consistent with a reported value of the Néel temperature for antiferromagnetic B2-Ni2MnAl. The magnetization curves of Ni2MnAl/Fe bilayer samples showed a shift caused by the interfacial exchange interaction at 10 K. The maximum value of the exchange bias field H ex was 55 Oe corresponding to the exchange coupling energy J k of 0.03 erg cm‑2.

  19. B2 structure of high-entropy alloys with addition of Al

    SciTech Connect

    Li, C.; Zhao, M.; Li, J. C.; Jiang, Q.

    2008-12-01

    A series of AlCrCoNiFe based alloys with equal percentage of principal components (high-entropy alloys or HE alloys) is fabricated. The related crystalline structures of the alloys are measured and calculated. Results show that the formed bcc phase is a compound based B2 structure where there is partial ionic bonding between Al and other transition metals. Thus, the bcc structure of the alloys should be a B2 instead of an A2 due to the large difference in electronegativities among the components consisting of the HE alloys.

  20. Effects of rhenium alloying on the microstructures and mechanical properties of directionally solidified NiAl-Mo eutectic alloy

    SciTech Connect

    Misra, A.; Wu, Z.L.; Gibala, R.

    1997-12-31

    Low ductility of the reinforcing bcc metal phase at room temperature and weak interfaces can limit the intrinsic toughness and ductility of NiAl-bcc metal eutectic composites. The potential of rhenium (Re) addition, which is known to solid solution soften and lower the ductile-to-brittle transition temperature of various bcc metals, to enhance the ductility and toughness of a directionally solidified NiAl-9 at.% Mo eutectic alloy was investigated. Re partitioned to the bcc metal phase and formed a substitutional solid solution. The interface morphology was changed from a faceted to a non-faceted one. Re alloying caused softening of the Mo fibers, and as a result NiAl-Mo(Re) alloys were softer in compression and flexure and had {approximately}20% higher fracture toughness values as compared to the transverse orientation toughness of NiAl-9Mo alloy. The toughness of the NiAl-Mo(Re) alloys was lower than the longitudinal orientation toughness of the NiAl-9Mo alloy due to the poor alignment of the Mo(Re) phase with the growth direction. The toughening mechanisms have been evaluated and schemes for processing NiAl-Mo(Re) alloys for higher toughness in the longitudinal orientation are suggested. The role of the residual interstitial impurities and partitioning of Ni and Al to Mo fibers on the mechanical properties are highlighted.

  1. Structural and dynamical properties of liquid Al-Au alloys

    NASA Astrophysics Data System (ADS)

    Peng, H. L.; Voigtmann, Th.; Kolland, G.; Kobatake, H.; Brillo, J.

    2015-11-01

    We investigate temperature- and composition-dependent structural and dynamical properties of Al-Au melts. Experiments are performed to obtain accurate density and viscosity data. The system shows a strong negative excess volume, similar to other Al-based binary alloys. We develop a molecular-dynamics (MD) model of the melt based on the embedded-atom method (EAM), gauged against the available experimental liquid-state data. A rescaling of previous EAM potentials for solid-state Au and Al improves the quantitative agreement with experimental data in the melt. In the MD simulation, the admixture of Au to Al can be interpreted as causing a local compression of the less dense Al system, driven by less soft Au-Au interactions. This local compression provides a microscopic mechanism explaining the strong negative excess volume of the melt. We further discuss the concentration dependence of self- and interdiffusion and viscosity in the MD model. Al atoms are more mobile than Au, and their increased mobility is linked to a lower viscosity of the melt.

  2. Conditions for CET in a gamma TiAl alloy

    NASA Astrophysics Data System (ADS)

    Mooney, R. P.; Lapin, J.; Klimová, A.; McFadden, S.

    2015-06-01

    The solidification of gamma TiAl alloys is of interest to the aerospace and automotive industries. A gamma TiAl multicomponent alloy: Ti-45.5Al-4.7Nb-0.2C-0.2B (at. %) has been the focus of a study to investigate the solidification conditions that led to a Columnar to Equiaxed Transition (CET) in a directional solidification experiment where traditional Bridgman solidification was combined in series with the power down method. In this paper, a numerical modelling result (a locus plot of columnar growth rate and temperature gradient) from this experiment is superimposed onto CET maps generated using an established analytical model for CET from the literature. A parametric study is carried out over suitable ranges of nucleation undercooling and nuclei density values. The predicted CET positions are compared with the experimentally measured CET position. Reasonable agreement is found at low levels of nuclei density. The paper concludes with estimates for the solidification conditions (nuclei density and nucleation undercooling) that led to the CET.

  3. Solidification Paths and Phase Components at High Temperatures of High-Zn Al-Zn-Mg-Cu Alloys with Different Mg and Cu Contents

    NASA Astrophysics Data System (ADS)

    Shu, W. X.; Hou, L. G.; Liu, J. C.; Zhang, C.; Zhang, F.; Liu, J. T.; Zhuang, L. Z.; Zhang, J. S.

    2015-11-01

    Studies were carried out systematically on a series of Al-8.5 wt pct Zn- xMg- yCu alloys ( x is about 1.5, 2.0, and 2.5 wt pct, and y is about 1.5, 2.0, 2.5, and 2.9 wt pct). The effects of alloying elements Mg and Cu on the microstructures of as-cast and homogenized alloys were investigated using the computational/experimental approach. It shows that Mg(Zn,Al,Cu)2 ( σ) phase can exist in all the as-cast alloys without any observable Mg32(Al,Zn)49/Al2Mg3Zn3 ( T) or Al2CuMg ( S) phase, whereas Al2Cu ( θ) phase is prone to exist in the alloys with low Mg and high Cu contents. Thermodynamic calculation shows that the real solidification paths of the designed alloys fall in between the Scheil and the equilibrium conditions, and close to the former. After the long-time homogenization [733 K (460 °C)/168 hours] and the two-step homogenization [733 K (460 °C)/24 hours + 748 K (475 °C)/24 hours], the phase components of the designed alloys are generally consistent with the calculated phase diagrams. At 733 K (460 °C), the phase components in the thermodynamic equilibrium state are greatly influenced by Mg content, and the alloys with low Mg content are more likely to be in single-Al phase field even if the alloys contain high Cu content. At 748 K (475 °C), the dissolution of the second phases is more effective, and the phase components in the thermodynamic equilibrium state are dominated primarily by (Mg + Cu) content, except the alloys with (Mg + Cu) ≳ 4.35 wt pct, all designed alloys are in single-Al phase field.

  4. Al/sub 2/O/sub 3/ adherence on CoCrAl alloys

    SciTech Connect

    Kingsley, L.M.

    1980-04-01

    Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al/sub 2/O/sub 3/ as both the dispersion and protective oxide; and the production of an HfO/sub 2/ dispersion while simultaneously aluminizing the alloy. It was found that an Al/sub 2/O/sub 3/ dispersion will act to promote the adherence of an external scale of Al/sub 2/O/sub 3/ to a degree comparable to previously tested dispersions and an HfO/sub 2/ dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization.

  5. Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

    NASA Astrophysics Data System (ADS)

    Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

    2016-01-01

    The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

  6. Single-crystal AlN nanonecklaces.

    PubMed

    Wang, Huatao; Xie, Zhipeng; Wang, Yiguang; Yang, Weiyou; Zeng, Qingfeng; Xing, Feng; An, Linan

    2009-01-14

    Distinct single-crystal aluminum nitride nanonecklaces with uniform [1011] faceted beads are synthesized via catalyst-assisted nitriding of Al. The detailed morphology and structure of the nanonecklaces have been characterized. The growth process has been investigated by comparing the products obtained at different synthesis times. The results reveal that the formation of the nanonecklaces is via a process consisting of facet formation and bead unification. The formation of the [1011] facets is due to the presence of a liquid phase that lowers the surface tension of otherwise high-energy [1011] planes. The bead unification is driven by minimizing the energy contributed by surface energy and electrostatic energy. The unique morphology of the nanonecklaces could be useful for studying fundamental physical phenomena and fabricating nanodevices. PMID:19417280

  7. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Zheng-Cun; Cheng, He-Fa; Gong, Chen-Li; Wei, Jian-Ning; Han, Fu-Sheng

    2002-11-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5 wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (+/- 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  8. Microstructural Evolution and Functional Properties of Fe-Mn-Al-Ni Shape Memory Alloy Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Krooß, Philipp; Vollmer, Malte; Günther, Johannes; Schwarze, Dieter; Biermann, Horst

    2016-06-01

    In the current study, a Fe-Mn-Al-Ni shape memory alloy is processed by additive manufacturing for the first time. Microstructural evolution upon processing is strongly affected by thermal gradients and solidification velocity and, thus, by processing parameters and the actual specimen geometry. By single-step solutionizing heat treatment pronounced grain growth is initiated leading to microstructures showing good reversibility. The compressive stress-strain response revealed maximum reversible pseudo-elastic strain of about 7.5 pct. Critical steps toward further optimization of additively manufactured Fe-Mn-Al-Ni shape memory alloys are discussed.

  9. Microstructural Evolution and Functional Properties of Fe-Mn-Al-Ni Shape Memory Alloy Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Krooß, Philipp; Vollmer, Malte; Günther, Johannes; Schwarze, Dieter; Biermann, Horst

    2016-03-01

    In the current study, a Fe-Mn-Al-Ni shape memory alloy is processed by additive manufacturing for the first time. Microstructural evolution upon processing is strongly affected by thermal gradients and solidification velocity and, thus, by processing parameters and the actual specimen geometry. By single-step solutionizing heat treatment pronounced grain growth is initiated leading to microstructures showing good reversibility. The compressive stress-strain response revealed maximum reversible pseudo-elastic strain of about 7.5 pct. Critical steps toward further optimization of additively manufactured Fe-Mn-Al-Ni shape memory alloys are discussed.

  10. Structure of molten Al and eutectic Al-Si alloy studied by neutron diffraction

    SciTech Connect

    Dahlborg, U.; Kramer, Matthew J.; Besser, M.; Morris, J. R.; Calvo-Dahlborg, M.

    2012-11-24

    The structure of molten eutectic Al87.8Si12.2 alloy has been studied by neutron diffraction during a temperature cycle. For comparison measurements were performed on pure molten Al. The measurements show that the alloy after heating above the liquidus contains particles of two kinds, aluminum-rich and silicon-rich. The silicon-rich particles are partly dissolved after a further heating. Earlier published data obtained by the γ-ray absorption technique of the density of the molten eutectic Al–Si alloy had demonstrated the existence of two temperatures above the liquidus temperature: A dissolution temperature Td, at which the microstructure of the melt inherited from the ingot starts to dissolve and a branching temperature, Tb, at which the melt reaches a fully mixed state. The highest temperature that was possible to reach during the neutron experiments lies between Td and Tb. The obtained results support these conclusions that molten alloys after melting are inhomogeneous up to a temperature well above the liquidus. Moreover, the difference in shape between the static structure factors measured by neutron and X-ray diffraction on molten aluminum is observed and is found to be more accentuated and to extend to larger wavevectors than in earlier works.

  11. Statistical description of glass-forming alloys with chemical interaction: Application to Al-R systems

    NASA Astrophysics Data System (ADS)

    Ryltsev, R. E.; Son, L. D.

    2011-10-01

    The statistical model for describing network-forming systems, developed in our previous works, is applied to study of metallic alloys with chemical bonding. The model is based on the representation of the sum of statistical weights over all possible configurations for a thermoreversible network in the form of a functional integral over a scalar field. The mean-field solution of the model is derived, and for particular case of a binary alloy having single element of chemical short-range order A 2B-type, thermodynamic and structural properties have been analyzed. This analysis allows to plot the temperature-concentration phase diagram of the model representing two immiscibility gap meeting in the distectic point. It is shown that at some temperatures and concentrations, geometry percolation of the network of chemical bonds and thus a sol-gel transition may take place. The critical percolation line was plotted in common with phase diagram. Then, the structural transitions, glass-forming ability and magnetic properties of Al-R alloys are discussed in the frames of this conception. It is proposed that the range of easy glass formation is confined on the left by the minimal concentration for the sol-gel transition and on the right by the concentration corresponding to the fractal-to-Euclidian crossover in the structure of percolation cluster. Finally, the abnormal growth of Al-REM magnetic susceptibility occurring above melting point of Al 2R compound is also explained.

  12. Viscosities of aluminum-rich Al-Cu liquid alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, S.; Speiser, R.; Poirier, D. R.

    1987-06-01

    Viscosity data for Al-Cu liquid alloys in the ranges of 0≤ C L≤33.1 wt pct Cu and 1173≤ T ≤973 K are reviewed. It was found that Andrade's equation can be used to represent the variation of viscosity with temperature for a given composition, but that each of the two parameters in Andrade's equation shows no systematic variation with composition of the liquid-alloys. Consequently, arithmetic averages of the parameters were used and assumed to apply to all compositions in the range 0≤ C L ≤33.1 wt pct Cu. Such a procedure implies that the viscosity happens to vary with composition solely because the specific volume varies with composition. In order to establish the predictability of extrapolating such simple behavior, a more complex model was considered. The latter model was recently presented by Kucharski and relates viscosity to the structure and thermodynamics of liquid alloys. Viscosities obtained by interpolating Andrade's equation and Kucharski's model compare closely; furthermore, values obtained by extrapolations to lower temperatures also compare favorably. Finally the simpler model was used to calculate the viscosity of the interdendritic liquid during solidification.

  13. Quantification of Microsegregation in Cast Al-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, M.; Thuinet, L.; Dye, D.; Lee, P. D.

    2007-08-01

    The random sampling approach offers an elegant yet accurate way of validating microsegregation models. However, both instrumental errors and interference from secondary phases complicate the treatment of randomly sampled microprobe data. This study demonstrates that the normal procedure of sorting the data for each element independently can lead to inaccurate estimation of segregation profiles within multicomponent, multiphase, aluminum alloys. A recently proposed alloy-independent approach is shown to more reliably isolate these interferences, allowing more accurate validation of microsegregation models. Application of this approach to examine solidification segregation of a 319-type alloy demonstrated that, for these slowly cooled castings, neither Sr or TiB2 additions significantly affected coring of Cu within the primary α-Al dendrites. Comparison against predictions of CALPHAD-type Gulliver-Scheil models was less satisfactory. Consideration of back-diffusion and morphology effects through a one-dimensional (1-D) numerical model do not improve the agreement. Possible reasons for the lack of agreement are hypothesized.

  14. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    NASA Astrophysics Data System (ADS)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  15. Modulus measurements in ordered Co-Al, Fe-Al, and Ni-Al alloys

    NASA Technical Reports Server (NTRS)

    Harmouche, M. R.; Wolfenden, A.

    1985-01-01

    The composition and/or temperature dependence of the dynamic Young's modulus for the ordered B2 Co-Al, Fe-Al, and Ni-Al aluminides has been investigated using the piezoelectric ultrasonic composite oscillator technique (PUCOT). The modulus has been measured in the composition interval 48.49 to 52.58 at. pct Co, 50.87 to 60.2 at. pct Fe, and 49.22 to 55.95 at. pct Ni for Co-Al, Fe-Al, and Ni-Al, respectively. The measured values for Co-Al are in the temperature interval 300 to 1300 K, while those for the other systems are for ambient temperature only. The data points show that Co-Al is stiffer than Fe-Al, which is stiffer than Ni-Al. The data points for Fe-Al and Ni-Al are slightly higher than those reported in the literature.

  16. Diffusional transport during the cyclic oxidation of gamma + beta, Ni-Cr-Al(Y, Zr) alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Heckel, R. W.

    1988-01-01

    The cyclic oxidation behavior of several cast gamma + beta, Ni-Cr-Al(Y, Zr) alloys and one low-pressure plasma spraying gamma + beta, Ni-Co-Cr-Al(Y) alloy was studied. Cyclic oxidation was found to result in a decreasing Al concentration at the oxide-metal interface due to a high rate of Al consumption coupled with oxide scale cracking and spalling. Diffusion paths plotted on the ternary phase diagram showed higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption and the highest Al content underwent breakaway oxidation following 500 1-hr cycles at 1200 C.

  17. Alloy Design, Combinatorial Synthesis, and Microstructure-Property Relations for Low-Density Fe-Mn-Al-C Austenitic Steels

    NASA Astrophysics Data System (ADS)

    Raabe, D.; Springer, H.; Gutierrez-Urrutia, I.; Roters, F.; Bausch, M.; Seol, J.-B.; Koyama, M.; Choi, P.-P.; Tsuzaki, K.

    2014-09-01

    We present recent developments in the field of austenitic steels with up to 18% reduced mass density. The alloys are based on the Fe-Mn-Al-C system. Here, two steel types are addressed. The first one is a class of low-density twinning-induced plasticity or single phase austenitic TWIP (SIMPLEX) steels with 25-30 wt.% Mn and <4-5 wt.% Al or even <8 wt.% Al when naturally aged. The second one is a class of κ-carbide strengthened austenitic steels with even higher Al content. Here, κ-carbides form either at 500-600°C or even during quenching for >10 wt.% Al. Three topics are addressed in more detail, namely, the combinatorial bulk high-throughput design of a wide range of corresponding alloy variants, the development of microstructure-property relations for such steels, and their susceptibility to hydrogen embrittlement.

  18. Drilling of intermetallic alloys gamma TiAl

    SciTech Connect

    Beranoagirre, A.; Olvera, D.; Lopez de Lacalle, L. N.; Urbicain, G.

    2011-01-17

    Due to their high strength/weight ratio and resistance to corrosion and wear, superalloys such as gamma TiAl or Inconel 718 appear as the best choice for the high mechanical/thermal demands in the vicinity of the combustion chamber of aircraft engines. There are assembled parts such as cases, disks or blisks; in the manufacturing of these components the last drilling operation could jeopardize the full work integrity adding new costs to the just very expensive parts. Therefore drilling is a high-added value step in the complete sequence. The present work is framed within the study of hole making in advanced materials used for lightweight applications in aerospace sector. Within this context, the paper presents the results from milling tests on three types of gamma TiAl alloys (extruded MoCuSi, ingot MoCuSi and TNB) to define an optimal set of cutting parameters, which will contribute to open the increase in use of these special alloys. Drilling tools made of integral hard metal were used, applying different feeds and cutting speeds. The influence of cutting speed and feed is discussed.

  19. Microstructure and tribological behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    NASA Astrophysics Data System (ADS)

    Wang, Zhenxia; He, Zhiyong; Wang, Yingqin; Liu, Xiaoping; Tang, Bin

    2011-09-01

    Ni modified layer was prepared on surface of the Ti6Al4V substrate by plasma surface alloying technique. Surface morphology, micro-structure, composition distribution, phase structure, and microhardness of the Ni modified layer were analyzed. Tribological performance of the Ni modified layer and Ti6Al4V substrate was investigated by using pin-on-disc tribometer. The results indicate that roughness of the Ni modified layer was increased due to formation of the micro-convex on the modified surface. The concentration of Ni gradually decreased from the surface to interior. The maximum content of Ni atoms was nearly 90%. The modified layer was composed of TiNi, Ti2Ni and Ti phases. The maximum microhardness of the Ni modified layer was about 677 HV0.025 which was increased about two-fold of microhardness of the control Ti6Al4V substrate. Wear resistance of the Ni modified layer was improved obviously, and showed micro-abrasion wearing. The strengthened mechanism of the as-treated Ti6Al4V alloy is discussed.

  20. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-07-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1-x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1-x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1-x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1-x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  1. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  2. Infiltration of Saffil alumina fiber with AlCu and AlSi alloys

    SciTech Connect

    Garbellini, O.; Morando, C.; Biloni, H.; Palacio, H. . Inst. de Fisica de Materiales)

    1999-06-18

    Currently there is a considerable scientific and technological interest in the composite materials, which a strong ceramic reinforcement is incorporated into a metal matrix (MMC) to tailor its properties for specific applications. Among the various techniques for fabricating MMC, the liquid metal infiltration process by means of a pressurized gas is an attractive fabrication route for near net shaped metal matrix composite and has been successfully used to fabricate Al, Mg and more recently, Ni and Ni aluminide matrix composites, which can be reinforced by SiC or Al[sub 2]O[sub 3] particles, whiskers, or short fibers. This paper describes the experimental technique used and presents an experimental investigation of the effects of the process parameters employed, such as the preform and melt temperatures, the volume fraction of fibers in the preform and the applied pressure upon the infiltration length of a chopped preform during a unidirectional infiltration aided by gas pressure casting. The experiments of the present work were conducted to provide kinetic data with a view to optimizing the selection of the process initial conditions for infiltration which have an effect on the infiltration length of the molten matrix alloy into a preform and it is a first step in investigating the correlation between the infiltration length (fluidity) of AlCuSi matrix alloys and the microstructure of the composites fabricated by pressure casting. For this purpose, this paper focuses on AlCu and AlSi matrix alloys reinforced by short-fibers [delta]-alumina SAFFIL. The experiments reported here were performed with the fibers initially at a temperature significantly below the metal melting point. This is the case of practical interest for the fabrication of many fiber-reinforced metal components.

  3. Al-doping influence on crystal growth of Ni-Al alloy: Experimental testing of a theoretical model

    NASA Astrophysics Data System (ADS)

    Rong, Xi-Ming; Chen, Jun; Li, Jing-Tian; Zhuang, Jun; Ning, Xi-Jing

    2015-12-01

    Recently, a condensing potential model was developed to evaluate the crystallization ability of bulk materials [Ye X X, Ming C, Hu Y C and Ning X J 2009 J. Chem. Phys. 130 164711 and Peng K, Ming C, Ye X X, Zhang W X, Zhuang J and Ning X J 2011 Chem. Phys. Lett. 501 330], showing that the best temperature for single crystal growth is about 0.6Tm, where Tm is the melting temperature, and for Ni-Al alloy, more than 6 wt% of Al-doping will badly reduce the crystallization ability. In order to verify these predictions, we fabricated Ni-Al films with different concentrations of Al on Si substrates at room temperature by pulsed laser deposition, and post-annealed the films at 833, 933, 1033 (˜ 0.6Tm), 1133, and 1233 K in vacuum furnace, respectively. The x-ray diffraction spectra show that annealing at 0.6Tm is indeed best for larger crystal grain formation, and the film crystallization ability remarkably declines with more than 6-wt% Al doping. Project supported by the Specialized Research Fund for the Doctoral Program of Higher Education, China (Grant No. 20130071110018) and the National Natural Science Foundation of China (Grant No. 11274073).

  4. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  5. Effects of Li content on precipitation in Al-Cu-(Li)-Mg-Ag-Zr alloys

    SciTech Connect

    Huang, B.P.; Zheng, Z.Q.

    1998-01-06

    Although much attention has been paid to Al-Cu-Li-Mg-Ag-Zr alloys, there are sparse reports about the influence of Li on precipitation in these alloys. The aim of the present study is to determine the effects of Li on modifying precipitation in a baseline aluminum alloy 2195 and the accompanying variants with 0--1.6 wt.% Li.

  6. Long range order and vacancy properties in Al-rich Fe{sub 3}Al and Fe{sub 3}Al(Cr) alloys

    SciTech Connect

    Kim, S.M.; Morris, D.G.

    1998-05-01

    Neutron powder diffraction measurements have been carried out in situ from room temperature to about 100 C in Fe28Al (28 at.% Al), Fe32.5Al (32.5 at.% Al) and Fe28Al15Cr (28 at.% Al, 5 at.% Cr) alloys. X-ray diffraction and TEM studies provided supporting information. The data were analyzed to obtain information about the temperature dependence of the DO{sub 3} and B2 long range order parameters, the location of the Cr atoms and their effect on the ordering energies, and on the vacancy formation and migration properties in Fe28Al and Fe32.5Al alloys. The location of the ternary alloying addition in DO{sub 3} and B2 ordered Al-rich Fe{sub 3}Al is shown to be consistent with considerations of interatomic bond energies.

  7. Microstructure-property relationships in low-density Al-Li-Mg alloys

    SciTech Connect

    Buchheit, T.E.; Wert, J.A. )

    1993-04-01

    The present article describes an investigation of the microstructure and tensile properties of cast Al-Li-Mg alloys with very low densities, in the range 2.3 to 2.4 Mg/m[sup 3]. Low density is achieved by adding Li and Mg in excess of the solubility limit, which prevents subsequent dissolution of the Al[sub 2]LiMg particles that form during solidification. A simple model developed during the course of this research allows prediction of the volume fraction of Al[sub 2]LiMg and alloy density from alloy composition. The model was used to select two alloy compositions for detailed investigation: Al12Li6Mg and Al16Li8Mg. The microstructures of the cast alloys consist of coarse Al[sub 2]LiMg particles embedded in an Al matrix containing Al[sub 3]Li particles. Both alloys exhibit low tensile elongation in the as-cast condition. Additional processing steps were used to modify the microstructural characteristics thought to be responsible for the low tensile elongation of the as-cast alloys. The Al16Li8Mg alloy, with an Al[sub 2]LiMg volume fraction of 0.25, does not exhibit increased tensile elongation as a result of processing, and the brittle nature of this material is attributed to the high volume fraction of the Al[sub 2]LiMg phase. The Al12Li6Mg alloy, with an Al[sub 2]LiMg volume fraction of 0.13, exhibits a remarkable increase in tensile elongation after extrusion, an effect attributed to fragmentation and dispersal of a three-dimensional (3-D) network of the intermetallic phase in the as-cast alloy.

  8. Microstructure Evolution in a New Refractory High-Entropy Alloy W-Mo-Cr-Ti-Al

    NASA Astrophysics Data System (ADS)

    Gorr, Bronislava; Azim, Maria; Christ, Hans-Juergen; Chen, Hans; Szabo, Dorothee Vinga; Kauffmann, Alexander; Heilmaier, Martin

    2016-02-01

    The microstructure of a body-centered cubic 20W-20Mo-20Cr-20Ti-20Al alloy in the as-cast condition as well as its microstructural evolution during heat treatment was investigated. Different characterization techniques, such as focused ion beam-scanning electron microscope, X-ray diffraction, and transmission electron microscope, were applied. Experimental observations were supported by thermodynamic calculations. The alloy exhibits a pronounced dendritic microstructure in the as-cast condition with the respective dendritic and interdendritic regions showing significant fluctuations of the element concentrations. Using thermodynamic calculations, it was possible to rationalize the measured element distribution in the dendritic and the interdendritic regions. Observations of the microstructure evolution reveal that during heat treatment, substantial homogenization takes place leading to the formation of a single-phase microstructure. Driving forces for the microstructural evolution were discussed from a thermodynamic point of view.

  9. Hf dopants in γ'-Ni3Al alloy

    NASA Astrophysics Data System (ADS)

    Ivanovski, V. N.; Cekić, B.; Umićević, A.; Belošević-Čavor, J.; Schumacher, G.; Koteski, V.; Barudzija, T.

    2013-08-01

    The Time Differential Perturbed Angular (TDPAC) measurements of nuclear quadrupole interactions (NQIs) at 181Ta ion probe in the polycrystalline intermetallic alloy γ'-Ni3Al doped with 0.2 at. % Hf were performed in the temperature range 78-1230 K, in order to determine the lattice location of Hf atoms in the ordered γ'-Ni3Al structure. The two NQIs obtained are discussed within the present L12 cubic structure and a tetragonal distortion of L12 to another two DO22 and L60 type structures. The first low frequency NQI at the site of the 181Ta ion-probe after substitution of aluminum for hafnium in DO22 at ambient temperature, is vQ1(300 K) = 39(1) MHz with η1 = 0. The corresponding high frequency value on the second crystallographic site in L60, is vQ2(300 K) = 204(14) MHz with η2 = 0.47(11). These two NQI's have different temperature behavior. The presence of both DO22 and L60 tetragonal distortions of the parent cubic L12 lattice, detected after adding 0.2 at. % Hf, are with modulations to the lattice constant (a) with a ratio (c/a), 2.04 and 0.87, respectively. Ab initio calculations of electronic and structural properties and hyperfine parameters at the 181Ta ion probe of the γ'-Ni3Al-0.2 at. % Hf alloy were performed using the full potential augmented plane wave plus local-orbital (APW+lo) method as implemented in the WIEN2k code. The accuracy of the calculations and comparison with the experimental results enabled us to identify the observed hyperfine interactions and to infer the EFG sign that cannot be measured in conventional TDPAC measurements.

  10. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  11. An Introduction to the BFS Method and Its Use to Model Binary NiAl Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, J.; Amador, C.

    1998-01-01

    We introduce the Bozzolo-Ferrante-Smith (BFS) method for alloys as a computationally efficient tool for aiding in the process of alloy design. An intuitive description of the BFS method is provided, followed by a formal discussion of its implementation. The method is applied to the study of the defect structure of NiAl binary alloys. The groundwork is laid for a detailed progression to higher order NiAl-based alloys linking theoretical calculations and computer simulations based on the BFS method and experimental work validating each step of the alloy design process.

  12. On the electrochemical formation of Pu-Al alloys in molten LiCl-KCl

    NASA Astrophysics Data System (ADS)

    Mendes, E.; Malmbeck, R.; Nourry, C.; Souček, P.; Glatz, J.-P.

    2012-01-01

    Properties of Pu-Al alloys were investigated in connection with development of pyrochemical methods for reprocessing of spent nuclear fuel. Electroseparation techniques in molten LiCl-KCl are being developed in ITU to group-selectively recover actinides from the mixture with fission products. In the process, actinides are electrochemically reduced on solid aluminium cathodes, forming solid actinide-aluminium alloys. This article is focused on electro-chemical characterisation of Pu-Al alloys in molten LiCl-KCl, on electrodeposition of Pu on solid Al electrodes and on determination of chemical composition and structure of the formed alloys. Cyclic voltammetry and chronopotentiometry were used to study Pu-Al alloys in the temperature range 400-550 °C. Pu is reduced to metal in one reduction step Pu 3+/Pu 0 on an inert W electrode. On a reactive Al electrode, the reduction of Pu 3+ to Pu 0 occurs at a more positive potential due to formation of Pu-Al alloys. The open circuit potential technique was used to identify the alloys formed. Stable deposits were obtained by potentiostatic electrolyses of LiCl-KCl-PuCl 3 melts on Al plates. XRD and SEM-EDX analyses were used to characterise the alloys, which were composed mainly of PuAl 4 with some PuAl 3. In addition, the preparation of PuCl 3 containing salt by carbochlorination of PuO 2 is described.

  13. Processing, properties, and applications of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Liu, C.T.

    1997-06-01

    The Ni{sub 3}Al-based alloys represent a quantum jump in advanced alloys for structural applications at elevated temperatures. These alloys offer benefits of oxidation, carburization, and chlorination resistance, and significantly higher strength than many commercially used alloys. The commercial applications of the Ni{sub 3}Al-based alloys have begun to occur because of their comprehensive development This paper is to provide a review of. (1) alloy development, (2) melting, casting, and processing of alloys, (3) property data, (4) welding process and weldment properties, and (5) case histories of current applications. It is concluded that the cast alloy IC-221M is on its way to commercialization. 22 refs., 8 figs., 2 tabs.

  14. A sulfur segregation study of PWA 1480, NiCrAl, and NiAl alloys

    NASA Technical Reports Server (NTRS)

    Jayne, D. T.; Smialek, J. L.

    1993-01-01

    Some nickel based superalloys show reduced oxidation resistance from the lack of an adherent oxide layer during high temperature cyclic oxidation. The segregation of sulfur to the oxide-metal interface is believed to effect oxide adhesion, since low sulfur alloys exhibit enhanced adhesion. X ray Photoelectron Spectroscopy (XPS) was combined with an in situ sample heater to measure sulfur segregation in NiCrAl, PWA 1480, and NiAl alloys. The polished samples with a 1.5 to 2.5 nm (native) oxide were heated from 650 to 1100 C with hold times up to 6 hr. The sulfur concentration was plotted as a function of temperature versus time at temperature. One NiCrAl sulfur study was performed on the same casting used by Browning to establish a base line between previous Auger Electron Spectroscopy (AES) results and the XPS results of this study. Sulfur surface segregation was similar for PWA 1480 and NiCrAl and reached a maximum of 30 at% at 800 to 850 C. Above 900 C the sulfur surface concentration decreased to about 3 at% at 1100 C. These results are contrasted to the minimal segregation observed for low sulfur hydrogen annealed materials which exhibit improved scale adhesion.

  15. Microstructure and magnetic properties of nanostructured (Fe0.8Al0.2)100-xSix alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Boukherroub, N.; Guittoum, A.; Laggoun, A.; Hemmous, M.; Martínez-Blanco, D.; Blanco, J. A.; Souami, N.; Gorria, P.; Bourzami, A.; Lenoble, O.

    2015-07-01

    We report on how the microstructure and the silicon content of nanocrystalline ternary (Fe0.8Al0.2)100-xSix powders (x=0, 5, 10, 15 and 20 at%) elaborated by high energy ball milling affect the magnetic properties of these alloys. The formation of a single-phase alloy with body centred cubic (bcc) crystal structure is completed after 72 h of milling time for all the compositions. This bcc phase is in fact a disordered Fe(Al,Si) solid solution with a lattice parameter that reduces its value almost linearly as the Si content is increased, from about 2.9 Å in the binary Fe80Al20 alloy to 2.85 Å in the powder with x=20. The average nanocrystalline grain size also decreases linearly down to 10 nm for x=20, being roughly half of the value for the binary alloy, while the microstrain is somewhat enlarged. Mössbauer spectra show a sextet thus suggesting that the disordered Fe(Al,Si) solid solution is ferromagnetic at room temperature. However, the average hyperfine field diminishes from 27 T (x=0) to 16 T (x=20), and a paramagnetic doublet is observed for the powders with higher Si content. These results together with the evolution of both the saturation magnetization and the coercive field are discussed in terms of intrinsic and extrinsic properties.

  16. Creep Properties of NiAl-1Hf Single Crystals Re-Investigated

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. Daniel; Locci, Ivan E.; Darolia, Ram; Bowman, Randy R.

    2000-01-01

    NiAl-1Hf single crystals have been shown to be quite strong at 1027 C, with strength levels approaching those of advanced Ni-based superalloys. Initial testing, however, indicated that the properties might not be reproducible. Study of the 1027 C creep behavior of four different NiAl-1Hf single-crystal ingots subjected to several different heat treatments indicated that strength lies in a narrow band. Thus, we concluded that the mechanical properties are reproducible. Recent investigations of the intermetallic NiAl have confirmed that minor alloying additions combined with single-crystal growth technology can produce elevated temperature strength levels approaching those of Ni-based superalloys. For example, General Electric alloy AFN 12 {Ni-48.5(at.%) Al-0.5Hf-1Ti-0.05Ga} has a creep rupture strength equivalent to Rene 80 combined with a approximately 30-percent lower density, a fourfold improvement in thermal conductivity, and the ability to form a self-protective alumina scale in aggressive environments. Although the compositions of strong NiAl single crystals are relatively simple, the microstructures are complex and vary with the heat treatment and with small ingot-toingot variations in the alloy chemistry. In addition, initial testing suggested a strong dependence between microstructure and creep strength. If these observations were true, the ability to utilize NiAl single-crystal rotating components in turbine machinery could be severely limited. To investigate the possible limitations in the creep response of high-strength NiAl single crystals, the NASA Glenn Research Center at Lewis Field initiated an in depth investigation of the effect of heat treatment on the microstructure and subsequent 1027 C creep behavior of [001]-oriented NiAl-1Hf with a nominal chemistry of Ni-47.5Al-1Hf-0.5Si. This alloy was selected since four ingots, grown over a number of years and possessing slightly different compositions, were available for study. Specimens taken from the

  17. Investigation of slective laser melting of mecanically alloyed metastable Al5Fe2 powder

    NASA Astrophysics Data System (ADS)

    Montiel, Hugo

    Selective Laser Melting (SLM), an Additive Manufacturing (AM) technology, enables the production of complex structured metal products. Aluminum alloys are used in SLM as high-strength lightweight materials for weight reduction in structural components. Previous investigations report high laser powers (300 W) and slow scanning speeds (500 mm/s) to process aluminum alloys under SLM. This research investigates the SLM processing of Al-Fe alloy by utilizing metastable Al5Fe2 powder system produced by mechanical alloying. Metastable systems are thermodynamically activated with internal energy that can generate an energy shortcut when processing under SLM. The optimum laser power, scan speeds and scan distances were investigated by test series experiments. Results indicate that metastable Al5Fe2 alloy can be processed and stabilized under a 200 W laser scanning and a relative high scanning speed of 1000 mm/s. Thus, the internal energy of metastable powder contributes in reducing laser energy for SLM process for Al alloys.

  18. Effect of scandium on the microstructure and ageing behaviour of cast Al-6Mg alloy

    SciTech Connect

    Kaiser, M.S.; Datta, S.; Roychowdhury, A. Banerjee, M.K.

    2008-11-15

    Microstructural modification and grain refinement due to addition of scandium in Al-6Mg alloy has been studied. Transmission electron microscopy is used to understand the microstructure and precipitation behaviour in Al-6Mg alloy doped with scandium. It is seen from the microstructure that the dendrites of the cast Al-6Mg alloy have been refined significantly due to addition of scandium. Increasing amount of scandium leads to a greater dendrite refinement. The age hardening effect in scandium added Al-6Mg alloys has been studied by subjecting the alloys containing varying amount of scandium ranging from 0.2 wt.% to 0.6 wt.% to isochronal and isothermal ageing at various temperatures for different times. It is observed that significant hardening takes place in the aged alloys due to the precipitation of scandium aluminides.

  19. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  20. Magnetization behavior of L10-ordered FePt alloy thin films prepared on MgO(100), MgAl2O4(100), and KTaO3(100) single-crystal substrates

    NASA Astrophysics Data System (ADS)

    Iwama, Hiroki; Doi, Masaaki; Shima, Toshiyuki

    2016-07-01

    In order to investigate the effects of lattice mismatch between FePt thin films and single-crystal substrates on the tetragonality and magnetization process, FePt thin films were fabricated on several single-crystal substrates such as KTaO3 (KTO) (100), MgAl2O4 (MAO) (100), and MgO(100) at a substrate temperature of 700 °C. The Fe content of the FePt films was varied from 45.0 to 50.8 at. %. In addition to the fundamental (002) peak, the (001) and (003) superlattice peaks were clearly observed in the X-ray diffraction patterns of all the samples, indicating the formation of the L10-ordered structure. The magnetization measurements show that all the samples were perpendicularly magnetized. Coercivities (H c) of 57.8, 52.5, and 3.3 kOe were obtained for the films with Fe49.3Pt50.7 (at. %) deposited on the MgO, MAO, and KTO substrates. The marked reduction in H c is considered to arise from the morphology of FePt thin films.

  1. The Charpy impact behavior of Fe{sub 3}Al and Fe{sub 3}Al-20 at % Mn alloys

    SciTech Connect

    Liu, J.N.; Yan, W.; Ma, J.L.; Wu, K.H.

    1997-12-31

    A series of experiments were conducted to investigate the impact fracture behavior of Fe{sub 3}Al and Fe{sub 3}Al-20 Mn alloys. The results of this study indicated that: (i) The addition of Mn introduces an ordered L1{sub 2}-type phase in the Fe{sub 3}Al-based alloys. On the other hand, the addition of Mn decreases the order parameter of the DO{sub 3} {alpha} phase. (ii) The total-impact energy of an Fe{sub 3}Al alloy increases with the temperature at the low-temperature range (<600 C), then drops around 700 C, and finally increases again as the temperature further elevates. (iii) The trend of the variation of the impact energy of Fe{sub 3}Al-20 at % Mn alloy with temperature is the same as that of the Fe{sub 3}Al alloy. (iv) And the addition of Mn significantly improves the impact energy of the Fe{sub 3}Al-based alloy, and changes the variation of the crack-growth energy with the testing temperature when the temperature is above 700 C.

  2. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    NASA Astrophysics Data System (ADS)

    Wang, Ying; Liang, Shuhua; Yang, Qing; Wang, Xianhui

    2016-11-01

    Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl2 + HCl solution. Compared to Cu40Al60 and Cu45Al55 alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu17Al83 alloy as the starting alloy. The growth direction of the FDC is <110>, and all angles between the trunks and branches are 60°. Nanoscale Cu2O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu17Al83 alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl2 intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  3. Elastocaloric effect in CuAlZn and CuAlMn shape memory alloys under compression.

    PubMed

    Qian, Suxin; Geng, Yunlong; Wang, Yi; Pillsbury, Thomas E; Hada, Yoshiharu; Yamaguchi, Yuki; Fujimoto, Kenjiro; Hwang, Yunho; Radermacher, Reinhard; Cui, Jun; Yuki, Yoji; Toyotake, Koutaro; Takeuchi, Ichiro

    2016-08-13

    This paper reports the elastocaloric effect of two Cu-based shape memory alloys: Cu68Al16Zn16 (CuAlZn) and Cu73Al15Mn12 (CuAlMn), under compression at ambient temperature. The compression tests were conducted at two different rates to approach isothermal and adiabatic conditions. Upon unloading at a strain rate of 0.1 s(-1) (adiabatic condition) from 4% strain, the highest adiabatic temperature changes (ΔTad) of 4.0 K for CuAlZn and 3.9 K for CuAlMn were obtained. The maximum stress and hysteresis at each strain were compared. The stress at the maximum recoverable strain of 4.0% for CuAlMn was 120 MPa, which is 70% smaller than that of CuAlZn. A smaller hysteresis for the CuAlMn alloy was also obtained, about 70% less compared with the CuAlZn alloy. The latent heat, determined by differential scanning calorimetry, was 4.3 J g(-1) for the CuAlZn alloy and 5.0 J g(-1) for the CuAlMn alloy. Potential coefficients of performance (COPmat) for these two alloys were calculated based on their physical properties of measured latent heat and hysteresis, and a COPmat of approximately 13.3 for CuAlMn was obtained.This article is part of the themed issue 'Taking the temperature of phase transitions in cool materials'. PMID:27402936

  4. Influence of homogenization and artificial aging heat treatments on corrosion behavior of Mg-Al alloys

    SciTech Connect

    Beldjoudi, T.; Fiaud, C.; Robbiola, L. . Lab. d'Etudes de la Corrosion)

    1993-09-01

    The influence of heat treatment on corrosion behavior of magnesium-aluminum (Mg-9Al) alloys was investigated by studying the electrochemical properties of Mg-9Al in the solution-treated (T4) and artificially aged (T6) conditions. The alloys' properties were compared to those of pure Mg, the intermetallic Mg[sub 17]Al[sub 12] phase, and different Mg-Al-based alloys (Mg-3Al, AZ91). The Mg-9Al alloy exhibited better corrosion resistance in the T6 condition than in the T4 condition because of the intermetallic Mg[sub 17]Al[sub 12] precipitates present n the T6 alloy. The mechanism responsible for this behavior was attributed to a more protective porous film on the T6 matrix alloy than on the T4 alloy. Addition of zinc did not modify these results. Localized corrosion testing showed the Mg-Al alloys were attacked preferentially in relation to magnesium silicide (Mg[sub 2]Si) precipitates which were characterized clearly using metallurgical examinations.

  5. Metal science and engineering aspects of TiAl-based binary alloys investigations

    SciTech Connect

    Bondarev, B.I.; Elagin, D.V.; Molotkov, A.V.; Notkin, A.B.

    1995-12-31

    This paper covers structure and mechanical properties of TiAl-based alloys depending on the process of material production as well as on working and heat treatment conditions. TiAl-based binary alloys were studied. The basic types of structures which can be observed in this alloy were revealed.These structures were examined and methods of their formation were determined.The processes for manufacturing components for gas turbine and car engine applications are discussed.

  6. Microstructure Evolution of Cold-Sprayed Al-Si Alloy Coatings on γ-TiAl During Heat Treatment

    NASA Astrophysics Data System (ADS)

    Wang, Jiqiang; Kong, Lingyan; Li, Tiefan; Xiong, Tianying

    2015-08-01

    This paper investigated the influence of heat treatment on the microstructure of Al-Si alloy coatings on γ-TiAl alloy. The coatings were prepared by cold spraying with Al-12Si and Al-20Si alloy powders as the feedstock, and then the as-sprayed coatings were subjected to heat treatment. The microstructure, chemical composition, and phase transformation of the coatings were studied by SEM, XRD, and EPMA. The diffusing behavior of Al and Si during heat treatment was investigated. The results showed that a silicon-aluminizing coating was formed through the inward diffusion of Al/Si elements into the substrate. The obtained kinetics curve of the formation of silicon-aluminizing coating at 580 °C similarly followed parabolic law.

  7. Solidification of hypermonotectic Al-In alloys under microgravity conditions

    NASA Technical Reports Server (NTRS)

    Potard, C.

    1982-01-01

    Four samples of the Al-In system having monotectic and hypermonotectic compositions that were solidified under microgravity during the NASA-SPAR IX flight of January 20, 1981, are considered. The experimental thermal and physicochemical conditions that were actually achieved are analyzed. Radiographic and metallographic observations of the samples reveal a nonregular dispersed primary phase inside the monotectic matrix. These observations are discussed in relation to capillarity and solidification aspects. A key finding is the preservation of a certain degree of dispersion of the indium primary phase. This result differs fundamentally from the results obtained under microgravity conditions on the same system and compositions (Gelles and Markworth, 1980; Alborn and Loehberg, 1979). The results are seen as clearly establishing that the space environment can be used to obtain dispersed structures from hypermonotectic alloys.

  8. Fracture toughness of an Al-Li-Cu-In alloy

    SciTech Connect

    Wagner, J.A.; Gangloff, R.P. Virginia, University, Charlottesville )

    1992-06-01

    The crack initiation and growth fracture toughness of select AL-Li-Cu alloy variants are characterized and elucidated. Conventionally processed plates form large DC cast ingots are investigated to eliminate the variation in microstructure associated with laboratory scale and SPF-processed material. Fracture resistance is characterized using the J-integral method to establish crack initiation and growth behavior at 25 and -185 C. It is shown that state-of-the-art 2090-T81 has superior toughness compared to 2090 + In-T6 at both test temperatures, with the low toughness of 2090 + In-T6 associated with intersubgranular fracture attributed to a high density of subboundary precipitates. 21 refs.

  9. Fracture toughness of an Al-Li-Cu-In alloy

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Gangloff, Richard P.

    1992-01-01

    The crack initiation and growth fracture toughness of select AL-Li-Cu alloy variants are characterized and elucidated. Conventionally processed plates form large DC cast ingots are investigated to eliminate the variation in microstructure associated with laboratory scale and SPF-processed material. Fracture resistance is characterized using the J-integral method to establish crack initiation and growth behavior at 25 and -185 C. It is shown that state-of-the-art 2090-T81 has superior toughness compared to 2090 + In-T6 at both test temperatures, with the low toughness of 2090 + In-T6 associated with intersubgranular fracture attributed to a high density of subboundary precipitates.

  10. Carbon Nanostructures Grown on Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Čaplovičová, Mária; Čaplovič, Ľubomír; Búc, Dalibor; Vinduška, Peter; Janík, Ján

    2010-11-01

    The morphology and nanostructure of carbon nanotubes (CNTs), synthesized directly on Fe-Cr-Al-based alloy substrate using an alcohol catalytic chemical vapour deposition method (ACCVD), were examined by transmission electron microscopy (TEM). The grown CNTs were entangled with chain-like, bamboo-like, and necklace-like morphologies. The CNT morphology was affected by the elemental composition of catalysts and local instability of deposition process. Straight and bended CNTs with bamboo-like nanostructure grew mainly on γ-Fe and Fe3C particles. The synthesis of necklace-like nanostructures was influenced by silicon oxide, and growth of chain-like nanostructures was supported by a catalysts consisting of Fe, Si, oxygen and trace of Cr. Most of nanotubes grew according to base growth mechanism.

  11. In situ investigation of spinodal decomposition in hypermonotectic Al Bi and Al Bi Zn alloys

    NASA Astrophysics Data System (ADS)

    Schaffer, P. L.; Mathiesen, R. H.; Arnberg, L.; Di Sabatino, M.; Snigirev, A.

    2008-05-01

    Spinodal decomposition of hypermonotectic Al-6 wt.%Bi, Al-8 wt.%Bi and Al-6 wt.%Bi-8 wt.%Zn alloys has been investigated using synchrotron radiography. In the case of the 6 and 8 wt.%Bi binary alloys undercoolings of 70 and 110 K, respectively, were required to initiate the L→L1+L2 reaction, which appeared to occur very close to the monotectic reaction temperature. The nucleated L2 droplets were set in collective size-dependent motion by forces coupled to external fields (gravity and imposed temperature gradient) as well as forces arising due to internal fluctuations of the system. With experimental conditions similar to those realized during strip casting of the same materials, it was found that the size-dependant droplet velocity field combined with Stokes drag at the L1-L2 interfaces as well as attractive and repulsive diffusion-coupling between adjacent L2 droplets, yield complex meso- to microscale hydrodynamics. The hydrodynamics are the dominating mechanisms for L2 droplet coagulation, and are accordingly decisive for the final size distribution and geometrical dispersion of the soft Bi-rich component in the cast material. A different decomposition mode was observed in the Al-6 wt.%Bi-8 wt.%Zn ternary alloy, with the L2 droplets undergoing an immiscible-miscible-immiscible transition. In contrast to what was found for the binaries, L2 domains formed at relatively small undercoolings, and very little droplet motion was observed, as all L2 domains nucleated and remained on the crucible walls until they encroached on the monotectic front. At small distances from the monotectic front a Zn-rich solute boundary layer preceding the α-Al, caused the L2 domains to dissolve as Bi-Zn-Al regains complete miscibility upon reaching a critical Zn-concentration. In the shallow mush region behind the monotectic reaction, a high Zn solid solubility and a relatively fast diffusion of Zn in α-Al combine to cause a rapid diminishing Zn concentration in the mush liquid

  12. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. PMID:26354247

  13. (Fe,Si,Al)-based nanocrystalline soft magnetic alloys for cryogenic applications

    NASA Astrophysics Data System (ADS)

    Daniil, Maria; Osofsky, Michael S.; Gubser, Donald U.; Willard, Matthew A.

    2010-04-01

    In this work Al and Si are substituted for Fe in a (Fe,Si,Al)-Nb-B-Cu alloy with the goal of improving its magnetic properties at 77 K. The x-ray diffraction patterns for a series of five alloys annealed at 823 K shows a Fe3(Si,Al) ordered phase with some residual amorphous phase. The lowest coercivity at room temperature was observed for the alloy with composition Fe68Si15.5Al3.5Nb3B9Cu1. At cryogenic temperatures, the saturation magnetization of 99.3 A m2/kg, coercivity of 0.45 A/m, and resistivity of 122 μΩ cm for the Fe63Si17.5Al6Nb3B9Cu1 alloy, compare favorably to commercial alloys at 77 K.

  14. Effect of delayed aging on mechanical properties of an Al-Cu-Mg alloy

    SciTech Connect

    Ravindranathan, S.P.; Kashyap, K.T.; Kumar, S.R.; Ramachandra, C.; Chatterji, B.

    2000-02-01

    The effect of delayed aging on mechanical properties is characteristically found in Al-Mg-Si alloys. Delayed aging refers to the time elapsed between solutionizing and artificial aging. Delayed aging leads to inferior properties. This effect was investigated in an Al-Cu-Mg alloy (AU2GN) of nominal composition Al-2Cu-1.5Mg-1Fe-1Ni as a function of delay. This alloy also showed a drop in mechanical properties with delay. The results are explained on the basis of Pashley's kinetic model to qualitatively explain the evolution of a coarse precipitate structure with delay. It is found that all the results of delayed aging in the Al-Cu-Mg alloys are similar to those found in Al-Mg-Si alloys.

  15. Local deformation and bulk properties in gamma-TiAl based alloys

    NASA Astrophysics Data System (ADS)

    Biery, Nicholas Eben

    Gamma-TiAl alloys are potential replacements for conventional titanium and nickel-based alloys due to their high specific stiffness and good oxidation resistance at intermediate temperatures. One obstacle to implementation of these alloys is their relatively low ductility and the variation in that property. This work is an attempt to quantify ductility variability and understand the microstructural variables that affect it. It was found that a three-parameter Weibull analysis of tensile data using yield strength as the minimum failure strength isolates the variation in ductility from that in yield strength, and provides a useful way to quantify this variability. The properties of cast gamma-TiAl alloys are consistent with a volume-distributed flaw population, including exhibiting the expected reduction in strength with increased sample volume. Although other factors affect both strength and average ductility, the variability appears to be controlled by grain size alone; alloys with different microstructures but similar grain sizes had similar Weibull moduli. Fracture surface examinations indicated that the 'flaws' are intrinsic in nature; the fracture origins were generally not associated with pores, inclusions, or second phase particles. Instead, the typical origin was located in a small region that had undergone extensive plastic deformation. A technique, called AMaSD, was developed to accurately measure small-scale surface strains and identify the microstructural features associated with these areas of local high strain. These studies found that several factors affect the development of strain localization, including relative grain orientation, segregation, and phase distribution, but the relative importance of these factors are difficult to quantify. Finally, the cast structures of these materials were examined using texture measurements and statistical segregation studies, since texture and segregation had been identified as factors that could affect the

  16. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  17. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-04-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  18. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    NASA Astrophysics Data System (ADS)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  19. The effect of Ti addition on oxidation behavior of FeAl intermetallic alloy

    SciTech Connect

    Li, D.; Lin, D.

    1997-12-31

    The influence of Ti addition on the high temperature oxidation behaviors of FeAl intermetallic alloys in air at 1,000 C and 1,100 C have been investigated. The oxidation kinetics of FeAl alloys were examined by the weight gain method and oxide products were examined by XRD, SEM, EDS and EPMA. The results showed that the oxidation kinetic curves of both Ti-doped and binary Fe-36.5Al alloys were described as different parabolas followed the formula: ({Delta}W/S){sup 2} = K{sub p}t. The parabolic rate constant, K{sub p} values are about 2.4 and 3.3 mg{sup 2}cm{sup {minus}4}h{sup {minus}1} for Fe-36.5Al alloy and about 1.3 and 2.0 mg{sup 2}cm{sup {minus}4}h{sup {minus}1} for Fe-36.5Al-2Ti alloy when oxidizing at 1,000 C and 1,100 C respectively. The difference between Fe-36.5Al and Fe-36.5Al-2Ti alloy is not only in the surface morphology but also in the phase components. In the surface there is only {alpha}-Al{sub 2}O{sub 3} oxide for the Fe-36.5Al alloy while there are {alpha}-Al{sub 2}O{sub 3} and TiO oxide for the Fe-36.5Al-2Ti alloy. The effects of Ti addition on the oxidation resistance of FeAl alloy were discussed based on the microstructural evidence.

  20. Mechanical anisotropy in sheets of {gamma}-TiAl alloys

    SciTech Connect

    Bartels, A.; Hartig, C.; Mecking, H.; Clemens, H.

    1997-12-31

    At room temperature sheets of {gamma}-TiAl exhibit a higher yield stress in the rolling direction than in the transverse direction. Around 700 C the opposite behavior is observed. The texture mainly consists of a modified cube component. The tetragonal c-axis <001> is aligned in the sheet plane transversely to the rolling direction. Taken into account this special texture and the single crystal yield surface of {gamma}-TiAl the authors conclude that around 700 C the CRSS of super-dislocations is higher than the CRSS of ordinary dislocations. At RT the relation changes to the opposite.

  1. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    NASA Astrophysics Data System (ADS)

    Liang, S. M.; Schmid-Fetzer, R.

    2016-03-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented.

  2. Fatigue crack propagation behaviour of unidirectionally solidified gamma/gamma-prime-delta eutectic alloys. [Ni-Nb-Al alloys

    NASA Technical Reports Server (NTRS)

    Bretz, P. E.; Hertzberg, R. W.

    1979-01-01

    Fatigue crack propagation studies were carried out on unidirectionally solidified gamma/gamma-prime-delta (Ni-Nb-Al) alloys over an aluminum content range of 1.5-2.5% by weight. The variation of Al content of as-grown alloys did not significantly affect the crack growth behavior of these eutectic composites. The results indicate that the addition of Al to the eutectic dramatically improved the FCP behavior. The gamma/gamma-prime-delta alloy exhibited crack growth rates for a given stress intensity range that are an order of magnitude lower than those for the gamma-delta alloy. It is suggested that this difference in FCP behavior can be explained on the basis of stacking fault energy considerations. Extensive delaminations at the crack tip were also revealed, which contributed to the superior fatigue response. Delamination was predominantly intergranular in nature.

  3. Cu-Al-Ni Shape Memory Single Crystal Wires with High Transformation Temperature

    NASA Technical Reports Server (NTRS)

    Hautcoeur, Alain; Fouché, Florian; Sicre, Jacques

    2016-01-01

    CN-250X is a new material with higher performance than Nickel-Titanium Shape Memory Alloy (SMA). For space mechanisms, the main disadvantage of Nickel-Titanium Shape Memory Alloy is the limited transformation temperature. The new CN-250X Nimesis alloy is a Cu-Al-Ni single crystal wire available in large quantity because of a new industrial process. The triggering of actuators made with this Cu-Al-Ni single crystal wire can range from ambient temperature to 200 C in cycling and even to 250 C in one-shot mode. Another advantage of CN-250X is a better shape recovery (8 to 10%) than Ni-Ti (6 to 7%). Nimesis is the first company able to produce this type of material with its new special industrial process. A characterization study is presented in this work, including the two main solicitation modes for this material: tensile and torsion. Different tests measure the shape recovery of Cu-Al-Ni single crystals wires during heating from room temperature to a temperature higher than temperature of end of martensitic transformation.

  4. Influence of alloying elements on the oxidation behavior of NbAl3

    NASA Technical Reports Server (NTRS)

    Hebsur, M. G.; Stephens, J. R.; Smialek, J. L.; Barrett, C. A.; Fox, D. S.

    1988-01-01

    NbAL3 is one candidate material for advanced aeropropulsion systems because of its high melting point, low density, and good oxidation resistance. Although NbAl3 has the lowest oxidation rate among the binary Nb-Al alloys, it does not form exclusive layers of protective Al2O3 scales. Recently Perkin et al., have shown the feasibility of forming alumina scales on Nb-Al alloys at greatly reduced Al contents. However, the objective was to maintain the high Al content, and hence low density, while achieving the capability of growing protective alumina scales. Alloy development followed approaches similar to those used successfully for superalloys and oxidation resistant MCrAlY coatings. Among the three elements examined (Ti, Si, and Cr) as ternary additions to Nb-Al3, Cr was the most effective in favoring the selective oxidation of Al. Nb-41Al-8Cr formed exclusive layers of alumina and had a k sub p value of 0.22 mg squared/cm (sup 4)/hr at 1200 C. The addition of 1 wt percent Y to this alloy was also beneficial, resulting in nearly an order of magnitude decrease in K sub p at 1200 C. Further improvements were achieved by adding about 1 wt percent Si to the quaternary alloy. The k sub p value of 0.012 mg squared/cm (sup 4)/hr for Nb-40Al-8Cr-1Y-1Si at 1200 C was identical to the best NiAl + Zr alloys. These NbAl3 alloys also exhibited excellent cyclic oxidation resistance for 100 hr at 1200 C, being nearly equivalent to NiAl + Zr.

  5. Interdiffusion behavior of Pt-modified γ-Ni + γ'-Ni3Al alloys coupled to Ni-Al-based alloys

    NASA Astrophysics Data System (ADS)

    Hayashi, Shigenari; Wang, Wen; Sordelet, Daniel J.; Gleeson, Brian

    2005-07-01

    The effect of platinum addition on the interdiffusion behavior of γ-Ni + γ'-Ni3Al alloys was studied by using diffusion couples comprised of a Ni-Al-Pt alloy mated to a Ni-Al, Ni-Al-Cr, or Ni-based commercial alloy. The commercial alloys studied were CMSX-4 and CMSX-10. Diffusion annealing was at 1150 °C for up to 100 hours. An Al-enriched γ'-layer often formed in the interdiffusion zone of a given couple during diffusion annealing due to the uphill diffusion of Al. This uphill diffusion was ascribed to Pt addition decreasing the chemical activity of aluminum in the γ + γ' alloys. For a given diffusion couple end member, the thickening kinetics of the γ' layer that formed increased with increasing Pt content in the Ni-Al-Pt γ + γ' alloy. The γ'-layer thickening kinetics in diffusion couples with Cr showed less of a dependence on Pt concentration. Inference of a negative effect of Pt and positive effect of Cr on the Al diffusion in this system enabled explanation of the observed interdiffusion behaviors. There was no or minimal formation of detrimental topologically close-packed (TCP) phases in the interdiffusion zone of the couples with CMSX-4 or CMSX-10. An overlay Pt-modified γ + γ' coating on CMSX-4 showed excellent oxidation resistance when exposed to air for 1000 hours at 1150 °C. Moreover, the Al content in the coating was maintained at a relatively high level due to Al replenishment from the CMSX-4 substrate.

  6. Mechanical properties of submicron-grained TiAl alloys prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Oehring, M.; Appel, F.; Pfullmann, Th.; Bormann, R.

    1995-02-01

    Ti-48 at. % Al powders of the metastable hexagonal-closed-packed solid solution with a grain size of 15 nm were prepared by mechanical alloying. The powders were consolidated to a density of greater than 99.5% by hot isostatic pressing (HIP) at 800 °C. After HIP the material exhibits a globular microstructure of the equilibrium phases α2 and γ with a mean grain size of 150 nm. Microhardness measurements show a Hall-Petch type [E. O. Hall, Proc. Phys. Soc. B 64, 747 (1951); N. J. Petch, J. Iron Steel Inst. 174, 25 (1953)] dependence on grain size. Room temperature compression tests reveal low ductility, but high fracture strengths ≥1800 MPa. On increasing the test temperature the yield strength drops sharply in the temperature range 600-800 °C to very low values. The results indicate that submicron-grained TiAl alloys can be deformed at much lower temperatures than coarse-grained material, making them suitable as precursors for net shaping, in particular if high deformation ratios are required.

  7. Thermodynamic analysis of compatibility of several reinforcement materials with FeAl alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1988-01-01

    Chemical compatibility of several reinforcement materials with FeAl alloys within the concentration range 40 to 50 at pct Al have been analyzed from thermodynamic considerations at 1173 and 1273 K. The reinforcement materials considered in this study include carbides, borides, oxides, nitrides, and silicides. Although several chemically compatible reinforcement materials are identified, the coefficients of thermal expansion for none of these materials match closely with that of FeAl alloys and this might pose serious problems in the design of composite systems based on FeAl alloys.

  8. Microstructure and Mechanical Properties of the Ti-45Al-5Fe Intermetallic Alloy

    NASA Astrophysics Data System (ADS)

    Nazarova, T. I.; Imayev, V. M.; Imayev, R. M.

    2015-10-01

    Microstructure including changes in the phase composition and mechanical compression properties of the Ti-45Al-5Fe (at.%) intermetallic alloy manufactured by casting and subjected to homogenization annealing are investigated as functions of the temperature. The initial alloy has a homogeneous predominantly lamellar structure with relatively small size of colonies of three intermetallic phases: γ(TiAl), τ2(Al2FeTi), and α2(Ti3Al) in the approximate volume ratio 75:20:5. Compression tests have revealed the enhanced strength at room temperature and the improved hot workability at 800°C compared to those of TNM alloys of last generation.

  9. Simulation of the aluminothermic smelting of Mo-Ti-Al and Mo-Ti-V-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Udoeva, L. Yu.; Chumarev, V. M.; Larionov, A. V.; Rylov, A. N.; Trubachev, M. V.

    2013-08-01

    Thermodynamic simulation is performed to estimate the parameters and indicators of the aluminothermic melting of Mo-Ti-Al and Mo-Ti-V-Cr-Al master alloys intended for the alloying of titanium. The simulation is carried out with the HSC 6.1 Chemistry software package and is based on approximate calculations of the thermodynamic properties of Mo, Cr, and V aluminides, which are unavailable in handbooks. A comparison of the calculated and experimental data on the compositions of the forming alloys demonstrates that the developed models are adequate to technological processes and can be applied to optimize the parameters and to predict the compositions of smelting products.

  10. Nonequilibrium phases in rapidly quenched Fe-Al-C ternary alloys

    NASA Astrophysics Data System (ADS)

    Inoue, A.; Minemura, T.; Kitamura, A.; Masumoto, T.

    1981-06-01

    Nonequilibrium phases of austenite(Y), ordered austenite (γ') and hcp epsilon (ɛ) have been found in Fe-Al-C ternary alloys quenched rapidly from the melt. The formation ranges of these single phases are 2 to 6 pct Al and 1.8 to 2.1 pct C for the 7 phase, 6 to 12 pct Al and 1.7 to 2.1 pct C for the γ' phase and 2 to 5 pct Al and above 4 pct C for the e phase. The lattice parameter varies from 0.361 to 0.365 nm for the γ phase and from 0.361 to 0.367 nm for the γ' phase with increasing carbon and aluminum contents and is about a = 0.264 nm and c = 0.434 nm for the e phase. Among these non-equilibrium phases, the austenite is so ductile that no crack is observed even after closely contacted bending test. The austenite phase has fine subgrains of 0.1 to 0.4 μm diam and the Vickers hardness, yield strength and tensile fracture strength are about 360 DPN, 940 MPa and 995 MPa, respectively, for Fe-4.0 pct Al-2.0 pct C alloy. Thus, due to relatively high hardness and strength combined with good ductility, the nonequilibrium austenite found in Fe-Al-C system is attractive as high-strength materials whose useful dimensions may be limited by critical rapid cooling rates.

  11. Utilizing various test methods to study the stress corrosion behavior of Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1984-01-01

    Recently, much attention has been given to aluminum-lithium alloys because of rather substantial specific-strength and specific-stiffness advantages offered over commercial 2000and 7000-series aluminum alloys. An obstacle to Al-Li alloy development has been inherent limited ductility. In order to obtain a more refined microstructure, powder metallurgy (P/M) has been employed in alloy development programs. As stress corrosion (SC) of high-strength aluminum alloys has been a major problem in the aircraft industry, the possibility of an employment of Al-Li alloys has been considered, taking into account a use of Al-Li-Cu alloys. Attention is given to a research program concerned with the evaluation of the relative SC resistance of two P/M processed Al-Li-Cu alloys. The behavior of the alloys, with and without an addition of magnesium, was studied with the aid of three test methods. The susceptibility to SC was found to depend on the microstructure of the alloys.

  12. Formation of Gd-Al Alloy Films by a Molten Salt Electrochemical Process

    NASA Astrophysics Data System (ADS)

    Caravaca, Concha; De Córdoba, Guadalupe

    2008-02-01

    The electrochemistry of molten LiCl-KCl-GdCl3 at a reactive Al electrode has been studied at 723 to 823 K. Electrochemical techniques such as cyclic voltammetry and chronopotentiometry have been used in order to identify the intermetallic compounds formed. Cyclic voltammetry showed that, while at an inert W electrode GdCl3 is reduced to Gd metal in a single step at a potential close to the reduction of the solvent, at an Al electrode a shift towards more positive values occurs. This shift of the cathodic potential indicated a reduction of the activity of Gd in Al with respect to that ofW, due to the formation of alloys. The surface characterization of samples formed by both galvanostatic and potentiostatic electrolysis has shown the presence of two intermetallic compounds: GdAl3 and GdAl2. Using open-circuit chronopotentiometry it has been possible to measure the potentials at which these compounds are transformed into each other. The values of these potential plateaus, once transformed into e. f. m. values, allowed to determine the thermodynamic properties of the GdAl3 intermetallic compound.

  13. Improved wear resistance of Al-15Si alloy with a high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Hao, Y.; Gao, B.; Tu, G. F.; Li, S. W.; Dong, C.; Zhang, Z. G.

    2011-07-01

    A hypereutectic Al-15Si alloy (Si 15 wt.%, Al balance) was irradiated by high current pulsed electron beam (HCPEB). The HCPEB treatment causes ultra-rapid heating, melting and cooling at the top surface layer. As a result, the special "halo" microstructure centering on the primary Si phase is formed on the surface due to interdiffusion of Al and Si elements. The composition of the "halo" microstructure is distributed continuously from the center to the edge of the "halo". Compared to an untreated matrix, the remelted layer underneath the surface presents single contrast because of the compositional homogeneity after HCPEB treatment. The thickness of the remelted layer increases slightly from 4.4 μm (5 pulses) to 5.6 μm (25 pulses). HCPEB treatment broadens and shifts the diffraction peaks of Al and Si. The lattice parameters of Al decreases due to the formation of a supersaturated solid solution of Al in the melted layer. Through analysis of Raman spectra and transmission electron microscopy (TEM), the amorphous Si (a-Si) and nanocrystalline Si are formed in the near-surface region under multiple bombardments of HCPEB. The relative wear resistance of a 15-pulse sample is effectively improved by a factor of 9, which can be attributed to the formation of metastable structures.

  14. The corrosion behaviors and mechanism of 1420 Al-Li alloy

    SciTech Connect

    Cui Yusheng; Zhu Ziyong; Liu Sue; Ke Wei; Zhang Yun; Zhang Wanming

    1996-03-01

    Aluminum-lithium alloys are attractive materials for aircraft components and aerospace applications due to their reduced density and increased stiffness as compared with conventional aluminum alloys. Although many behaviors of Al-Li alloys have been and are being studied, it is necessary to understand their stress corrosion cracking (SCC) characteristics and mechanism because of the high SCC susceptibility of other high-strength aluminum alloys. The purpose of the investigation is to look for the best combination of strength, ductility, and SCC resistance and to understand the mechanism of SCC for Al-Li alloys. In the present paper the SCC behavior of 1420 Al-Li has been studied. The intermetallic compounds in the alloy were synthesized for investigating their electrochemical behaviors.

  15. Modified embedded atom method potential for Al, Si, Mg, Cu, and Fe alloys

    NASA Astrophysics Data System (ADS)

    Jelinek, B.; Groh, S.; Horstemeyer, M. F.; Houze, J.; Kim, S. G.; Wagner, G. J.; Moitra, A.; Baskes, M. I.

    2012-06-01

    A set of modified embedded-atom method (MEAM) potentials for the interactions between Al, Si, Mg, Cu, and Fe was developed from a combination of each element's MEAM potential in order to study metal alloying. Previously published MEAM parameters of single elements have been improved for better agreement to the generalized stacking fault energy (GSFE) curves when compared with ab initio generated GSFE curves. The MEAM parameters for element pairs were constructed based on the structural and elastic properties of element pairs in the NaCl reference structure garnered from ab initio calculations, with adjustment to reproduce the ab initio heat of formation of the most stable binary compounds. The new MEAM potentials were validated by comparing the formation energies of defects, equilibrium volumes, elastic moduli, and heat of formation for several binary compounds with ab initio simulations and experiments. Single elements in their ground-state crystal structure were subjected to heating to test the potentials at elevated temperatures. An Al potential was modified to avoid formation of an unphysical solid structure at high temperatures. The thermal expansion coefficient of a compound with the composition of AA 6061 alloy was evaluated and compared with experimental values. MEAM potential tests performed in this work, utilizing the universal atomistic simulation environment (ASE), are distributed to facilitate reproducibility of the results.

  16. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  17. Microstructure-property relationships in low-density Al-Li-Mg alloys

    NASA Astrophysics Data System (ADS)

    Buchheit, T. E.; Wert, J. A.

    1993-04-01

    The present article describes an investigation of the microstructure and tensile properties of cast Al-Li-Mg alloys with very low densities, in the range 2.3 to 2.4 Mg/m3. Low density is achieved by adding Li and Mg in excess of the solubility limit, which prevents subsequent dissolution of the Al2LiMg particles that form during solidification. A simple model developed during the course of this research allows prediction of the volume fraction of Al2LiMg and alloy density from alloy composition. The model was used to select two alloy compositions for detailed investigation: A112Li6Mg and A116Li8Mg. The microstructures of the cast alloys consist of coarse Al2LiMg particles embedded in an Al matrix containing Al3Li particles. Both alloys exhibit low tensile elongation in the as-cast condition. Additional processing steps were used to modify the microstructural characteristics thought to be responsible for the low tensile elongation of the ascast alloys. The A116Li8Mg alloy, with an Al2LiMg volume fraction of 0.25, does not exhibit increased tensile elongation as a result of processing, and the brittle nature of this material is attributed to the high volume fraction of the Al2LiMg phase. The A112Li6Mg alloy, with an Al2LiMg volume fraction of 0.13, exhibits a remarkable increase in tensile elongation after extrusion, an effect attributed to fragmentation and dispersal of a three-dimensional (3-D) network of the intermetallic phase in the as-cast alloy.

  18. Impact behavior of FeAl alloy FA-350

    SciTech Connect

    Alexander, D.J.

    1994-09-01

    The tensile properties and impact behavior of the iron aluminide FeAl-type alloy FA-350 [Fe-35.8Al-0.05Zr-0.24B (at. %)] have been studied over the temperature range of {minus}100 to 800C. Half-size Charpy specimens were either oil quenched from 700C or furnace cooled. The energy absorbed during the impact test showed a maximum value at 100 to 200C, with decreasing energy as the temperature was increased, for both heat treatments. The furnace-cooled material had greater energy absorption than the oil-quenched material. The tensile tests showed increasing ductility (as measured by total elongation) with increasing temperature. The furnace-cooled material had lower strength and higher ductility than the oil-quenched material. Fractographic examination of the oil-quenched impact specimens revealed that several different fracture modes operated, depending on the test temperature. Fracture occurred by intergranular and quasicleavage fracture at low temperatures, predominantly quasicleavage at intermediate temperatures, and intergranular fracture at 800C. For the furnace-cooled material fracture was predominantly quasicleavage at all temperatures. The higher ductility and energy absorption for the furnace-cooled material is believed to be the result of softening due to a decrease in the retained vacancy concentration.

  19. Interstitial precipitation in Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Spear, W. S.; Polonis, D. H.

    1994-06-01

    Two separate stages of precipitation have been identified during the aging of ternary Fel8Cr3Al and Fel8Cr5Al alloys at temperatures in the vicinity of 475 °C. The first stage involves the formation of interstitial precipitates resulting from C and N impurities; the second and slower stage is the formation of the Cr-rich α' phase. Transmission electron microscopy (TEM) results show that carbonitride precipitation occurs preferentially at dislocations, stacking faults, and grain boundaries, and also uniformly through the matrix. Aging for times in excess of 400 hours at 475 °C promotes coarsening of the heterogeneous precipitates and dissolution of the uniformly distributed matrix particles. A resistometric analysis shows that the kinetics of the initial stages of precipitation can be described by a (time)2/3 relation. This kinetic behavior is explained in terms of stress-assisted diffusion in the highly stressed matrix resulting from coherency strains accompanying carbonitride precipitation. Experimental values of the activation energy for the first stage reaction correlate closely with those reported for the interstitial diffusion of C and N in alpha iron.

  20. Hydrogen isotope trapping in Al-Cu binary alloys

    DOE PAGESBeta

    Chao, Paul; Karnesky, Richard A.

    2016-01-01

    In this study, the trapping mechanisms for hydrogen isotopes in Al–X Cu (0.0 at. % < X < 3.5 at. %) alloys were investigated using thermal desorption spectroscopy (TDS), electrical conductivity, and differential scanning calorimetry. Constant heating rate TDS was used to determine microstructural trap energies and occupancies. In addition to the trapping states in pure Al reported in the literature (interstitial lattice sites, dislocations, and vacancies), a trap site due to Al–Cu intermetallic precipitates is observed. The binding energy of this precipitate trap is (18 ± 3) kJ•mol–1 (0.19 ± 0.03 eV). Typical occupancy of this trap is high;more » for Al–2.6 at. % Cu (a Cu composition comparable to that in AA2219) charged at 200 °C with 130 MPa D2 for 68 days, there is ca. there is 3.15×10–7 mol D bound to the precipitate trap per mol of Al, accounting for a third of the D in the charged sample.« less

  1. Hydrogen isotope trapping in Al-Cu binary alloys

    SciTech Connect

    Chao, Paul; Karnesky, Richard A.

    2016-01-01

    In this study, the trapping mechanisms for hydrogen isotopes in Al–X Cu (0.0 at. % < X < 3.5 at. %) alloys were investigated using thermal desorption spectroscopy (TDS), electrical conductivity, and differential scanning calorimetry. Constant heating rate TDS was used to determine microstructural trap energies and occupancies. In addition to the trapping states in pure Al reported in the literature (interstitial lattice sites, dislocations, and vacancies), a trap site due to Al–Cu intermetallic precipitates is observed. The binding energy of this precipitate trap is (18 ± 3) kJ•mol–1 (0.19 ± 0.03 eV). Typical occupancy of this trap is high; for Al–2.6 at. % Cu (a Cu composition comparable to that in AA2219) charged at 200 °C with 130 MPa D2 for 68 days, there is ca. there is 3.15×10–7 mol D bound to the precipitate trap per mol of Al, accounting for a third of the D in the charged sample.

  2. Influence of alloying elements on the oxidation behavior of NbAl3

    NASA Technical Reports Server (NTRS)

    Hebsur, M. G.; Stephens, J. R.; Smialek, J. L.; Barrett, C. A.; Fox, D. S.

    1989-01-01

    NbAl3 is one candidate material for advanced aeropropulsion systems because of its high melting point, low density, and good oxidation resistance. Although NbAl3 has the lowest oxidation rate among the binary Nb-Al alloys, it does not form exclusive layers of protective Al203 scales. Recently Perkin et al., have shown the feasibility of forming alumina scales on Nb-Al alloys at greatly reduced Al contents. However, the objective was to maintain the high Al content, and hence low density, while achieving the capability of growing protective alumina scales. Alloy development followed approaches similar to those used successfully for superalloys and oxidation resistant MCrAly coatings. Among the three elements examined (Ti, Si, and Cr) as ternary additions to Nb-Al3, Cr was the most effective in favoring the selective oxidation of Al. Nb-41Al-8Cr formed exclusive layers of alumina and had a k sub p value of 0.22 mg squared/cm (sup 4)/hr at 1200 C. The addition of 1 wt percent Y to this alloy was also beneficial, resulting in nearly an order of magnitude decrease in K sub p at 1200 C. Further improvements were achieved by adding about 1 wt percent Si to the quaternary alloy. The k sub p value of 0.012 mg squared/cm (sup 4)/hr for Nb-40Al-8Cr-1Y-1Si at 1200 C was identical to the best NiAl + Zr alloys. These NbAl3 alloys also exhibited excellent cyclic oxidation resistance for 100 hr at 1200 C, being nearly equivalent to NiAl + Zr.

  3. Mechanical properties of Al-Cu alloy-SiC composites

    SciTech Connect

    Anggara, B. S.; Handoko, E.; Soegijono, B.

    2014-09-25

    The synthesis of aluminum (Al) alloys, Al-Cu, from mixture 96.2 % Al and 3.8 % Cu has been prepared by melting process at a temperature of 1200°C. The adding 12.5 wt% up to 20 wt% of SiC on Al-Cu alloys samples has been investigated. The structure analyses were examined by X-Ray Diffractometer (XRD) and scanning electron microscope (SEM). Moreover, the morphology of Al-Cu alloys has been seen as structure in micrometer range. The hardness was measured by hardness Vickers method. According to the results, it can be assumed that the 15 wt% of SiC content is prefer content to get better quality of back to back hardness Vickers of Al-Cu alloys.

  4. Modeling the transformation stress of constrained shape memory alloy single crystals

    SciTech Connect

    Comstock, R.J. Jr.; Buchheit, T.E.; Somerday, M.; Wert, J.A.

    1996-09-01

    Shape memory alloys (SMA) are a unique class of engineering materials that can be further exploited with accurate polycrystal constitutive models. Previous investigators have modeled stress-induced martensite formation in unconstrained single crystals. Understanding stress-induced martensite formation in constrained single crystals is the next step towards the development of a constitutive model for textured polycrystalline SMA. Such models have been previously developed for imposition of axisymmetric strain on a polycrystal with random crystal orientation; the present paper expands the constrained single crystal SMA model to encompass arbitrary imposed strains. To evaluate the model, axisymmetric tension and compression strains and pure shear strain are imposed on three SMA: NiTi, Cu-Al-Ni ({beta}{sub 1}{yields}{gamma}{prime}{sub 1}) and Ni-Al. Model results are then used to understand the anisotropy and asymmetry of transformation stress in the three SMA considered. Finally, the impact of the present results on polycrystal behavior is addressed.

  5. Investigation of electrorefining of metallic alloy fuel onto solid Al cathodes

    NASA Astrophysics Data System (ADS)

    Cassayre, L.; Malmbeck, R.; Masset, P.; Rebizant, J.; Serp, J.; Soucek, P.; Glatz, J.-P.

    2007-01-01

    This work concerned the electrorefining of UZr and UPuZr alloys on a solid aluminium cathode, in the LiCl-KCl eutectic melt containing U 3+, Pu 3+, Np 3+, Zr 2+ or Zr 4+, Am 3+, Nd 3+, Y 3+, Ce 3+ and Gd 3+ chlorides. During constant current electrolyses, the use of a cathodic cut-off potential (-1.25 V versus Ag/AgCl) allowed to selectively deposit actinides (mainly U), while lanthanides remained in the salt. The aim was to determine the maximal load achievable on a single aluminium electrode. The total exchange charge was 4300 C, which represents the deposition of 3.72 g of actinides in 4.17 g Al, yielding a composition of 44.6 wt% An in Al. It was shown that the melting of the cathode contributed to increase the total amount of actinides deposited on the aluminium.

  6. Third element effect in the surface zone of Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Airiskallio, E.; Nurmi, E.; Heinonen, M. H.; Väyrynen, I. J.; Kokko, K.; Ropo, M.; Punkkinen, M. P. J.; Pitkänen, H.; Alatalo, M.; Kollár, J.; Johansson, B.; Vitos, L.

    2010-01-01

    The third element effect to improve the high temperature corrosion resistance of the low-Al Fe-Cr-Al alloys is suggested to involve a mechanism that boosts the recovering of the Al concentration to the required level in the Al-depleted zone beneath the oxide layer. We propose that the key factor in this mechanism is the coexistent Cr depletion that helps to maintain a sufficient Al content in the depleted zone. Several previous experiments related to our study support that conditions for such a mechanism to be functional prevail in real oxidation processes of Fe-Cr-Al alloys.

  7. Structure of liquid Al and Al67Mg33 alloy: comparison between experiment and simulation

    NASA Astrophysics Data System (ADS)

    Kramer, M. J.; Mendelev, M. I.; Asta, M.

    2014-06-01

    We report data on the structure of liquid Al and an Al67Mg33 alloy obtained from state-of-the-art X-ray diffraction experiments and ab initio molecular dynamics (AIMD) simulations. To facilitate a direct comparison between these data, we develop a method to elongate the AIMD pair correlation function in order to obtain reliable AIMD structure factors. The comparison reveals an appreciable level of discrepancy between experimental and AIMD liquid structures, with the latter being consistently more ordered than the former at the same temperature. The discrepancy noted in this study is estimated to have significant implications for simulation-based calculations of liquid transport properties and solid-liquid interface kinetic properties.

  8. Corrosion protection and galvanic corrosion prevention for 7075 Al and Ti-6Al-6V-2Sn alloys. Final report

    SciTech Connect

    Clay, F.A.

    1980-07-01

    Sulfuric-acid-anodized and electroless-nickel-plated 7075 aluminum alloy panels successfully passed 96 hours of salt spray testing when galvanically coupled to duplex-annealed Ti-6Al-6V-2Sn alloy panels. Adherent paint deposits were produced on the titanium alloy and electroless nickel surfaces using a wash primer, an epoxy primer, and a urethane paint coating. A painted part survived 35 cycles of alternating salt spray and hot and freezing environments without blistering. A low chloride cutting fluid was selected for production machining of Ti-6Al-6V-2Sn, based on chemical analysis and stress-corrosion tests. A cleaning process was developed to remove both titanium and aluminum cutting fluids. Modified wedge-opening-loading specimens were used to verify that no stress-corrosion cracking problems occurred with the duplex-annealed Ti-6Al-6V-2Sn alloy because of residual titanium or aluminum cutting fluids.

  9. The influence of microstructure on blistering and bubble formation by He ion irradiation in Al alloys

    NASA Astrophysics Data System (ADS)

    Soria, S. R.; Tolley, A.; Sánchez, E. A.

    2015-12-01

    The influence of microstructure and composition on the effects of ion irradiation in Al alloys was studied combining Atomic Force Microscopy, Scanning Electron Microscopy and Transmission Electron Microscopy. For this purpose, irradiation experiments with 20 keV He+ ions at room temperature were carried out in Al, an Al-4Cu (wt%) supersaturated solid solution, and an Al-5.6Cu-0.5Si-0.5Ge (wt.%) alloy with a very high density of precipitates, and the results were compared. In Al and Al-4Cu, He bubbles were found with an average size in between 1 nm and 2 nm that was independent of fluence. The critical fluence for bubble formation was higher in Al-4Cu than in Al. He bubbles were also observed below the critical fluence after post irradiation annealing in Al-4Cu. The incoherent interfaces between the equilibrium θ phase and the Al matrix were found to be favorable sites for the formation of He bubbles. Instead, no bubbles were observed in the precipitate rich Al-5.6Cu-0.5Si-0.5Ge alloy. In all alloys, blistering was observed, leading to surface erosion by exfoliation. The blistering effects were more severe in the Al-5.6Cu-0.5Si-0.5Ge alloy, and they were enhanced by increasing the fluence rate.

  10. Alloying effects on mechanical and metallurgical properties of NiAl

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Lee, E.H.; George, E.P.

    1993-06-01

    Alloying effects were investigated in near-stoichiometric NiAl for improving its mechanical and metallurgical properties. Ternary additions of 19 elements at levels up to 10 at. % were added to NiAl; among them, molybdenum is found to be most effective in improving the room-temperature ductility and high-temperature strength. Alloying with 1.0 {plus_minus} 0.6% molybdenum almost doubles the room-temperature tensile ductility of NiAl and triples its yield strength at 1000C. The creep properties of molybdenum-modified NiAl alloys can be dramatically improved by alloying with up to 1% of niobium or tantalum. Because of the low solubilities of molybdenum and niobium in NiAl, the beneficial effects mainly come from precipitation hardening. Fine and coarse precipitates are revealed by both transmission electron microscopy (TEM) and electron microprobe analyses. Molybdenum-containing alloys possess excellent oxidation resistance and can be fabricated into rod stock by hot extrusion at 900 to 1050C. This study of alloying effects provides a critical input for the alloy design of ductile and strong NiAl aluminide alloys for high-temperature structural applications.

  11. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  12. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

    PubMed

    Li, Jiehua; Hage, Fredrik S; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  13. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  14. Geometric and Chemical Composition Effects on Healing Kinetics of Voids in Mg-bearing Al Alloys

    NASA Astrophysics Data System (ADS)

    Song, Miao; Du, Kui; Wang, Chunyang; Wen, Shengping; Huang, Hui; Nie, Zuoren; Ye, Hengqiang

    2016-05-01

    The healing kinetics of nanometer-scale voids in Al-Mg-Er and Al-Mg-Zn-Er alloy systems were investigated with a combination of in situ transmission electron microscopy and electron tomography at different temperatures. Mg was observed completely healing the voids, which were then rejuvenated to the alloy composition with further aging, in the Al-Mg-Er alloy. On the contrary, Mg51Zn20 intermetallic compound was formed in voids in the Al-Mg-Zn-Er alloy, which leads to complete filling of the voids but not rejuvenation for the material. For voids with different geometrical aspects, different evolution processes were observed, which are related to the competition between bulk and surface diffusion of the alloys. For voids with a large size difference in their two ends, a viscous flow of surface atoms can be directly observed with in situ electron microscopy, when the size of one end becomes less than tens of nanometers.

  15. Mechanical properties and corrosion resistance of Ti-6Al-7Nb alloy dental castings.

    PubMed

    Kobayashi, E; Wang, T J; Doi, H; Yoneyama, T; Hamanaka, H

    1998-10-01

    With the aim of applying a novel titanium alloy, Ti-6Al-7Nb, to a dental casting material, a comprehensive research work was carried out on its characteristics, such as castability, mechanical properties and corrosion resistance in the present study. As a result, Ti-6Al-7Nb alloy exhibited sufficient castability by a dental casting method for titanium alloys and enough mechanical properties for dental application. It is also showed excellent corrosion resistance through an immersion test in 1.0% lactic acid and an anodic polarization test in 0.9% NaCl solution. From these results, it is concluded that this Ti-6Al-7Nb alloy is applicable as a dental material in place of Ti-6Al-4V alloy, which includes cytotoxic vanadium. PMID:15348689

  16. Microstructure and properties of welds between 5754 Al alloys and AZ31 Mg alloys using a Yb:YAG laser

    NASA Astrophysics Data System (ADS)

    Bannour, Sana; Autric, Michel; Masse, Jean-Eric; Mattei, Simone; Mhiri, Hatem

    2015-02-01

    Dissimilar laser beam welding between A5754 Al alloys and AZ31 Mg alloys with the plate thickness of 2 mm was investigated. Complex flow pattern characterized by a large volume of intermetallic compounds Al12Mg17 and Al3Mg2 is formed in the fusion zone. Microhardness measurement of the dissimilar welds presents an uneven distribution due to the complicated microstructure of the weld, and the maximum value of microhardness in the fusion zone is much higher than of the base materials.

  17. Improved High-Temperature Microstructural Stability and Creep Property of Novel Co-Base Single-Crystal Alloys Containing Ta and Ti

    NASA Astrophysics Data System (ADS)

    Xue, F.; Zhou, H. J.; Feng, Q.

    2014-12-01

    The influence of Ta and Ti additions on microstructural stability and creep behavior in novel Co-Al-W base single-crystal alloys has been investigated. Compared to the ternary alloy, the γ' solvus temperature and γ' volume fraction were raised by individual additions of Ta and Ti, and increased further in the quinary alloy containing both alloying additions. In contrast to ternary and quaternary alloys, an improved microstructural stability with the stable γ- γ' two-phase microstructure and more than 60% γ' volume fraction existed in the quinary alloy after prolonged aging treatment at 1050°C for 1000 h. The creep behavior at 900°C revealed lower creep rates and longer rupture lives in the quaternary alloys compared to the ternary alloy, whereas the quinary alloy exhibited even better creep resistance. When the creep temperature was elevated to about 1000°C, the creep resistance of the quinary alloy exceeded the previously reported Co-Al-W-base alloys and first-generation Ni-base single-crystal superalloys. The improved creep resistance at approximately 1000°C was considered to be associated with high γ' volume fraction, γ' directional coarsening, and dislocation substructure, which included γ- γ' interfacial dislocation networks and the sheared γ' precipitates containing stacking faults and anti-phase boundaries.

  18. A systematic ALCHEMI study of Fe-doped NiAl alloys

    SciTech Connect

    Anderson, I.M.; Bentley, J.; Duncan, A.J.

    1995-06-01

    ALCHEMI site-occupation studies of alloying additions to ordered aluminide intermetallic alloys have been performed with varying degrees of success, depending on the ionization delocalization correction. This study examines the variation in the site-occupancy of Fe in B2-ordered NiAl vs solute concentration and alloy stoichiometry. The fraction of Fe on the `Ni` site is plotted vs Fe concentration. The good separation among the data from alloys of the three stoichiometries shows that the site occupancy of iron depends on the relative concentrations of the Ni and Al host elements; however a preference for the `Ni` site is clearly indicated.

  19. Ultrafine-grained structure formation in Ti-6Al-4V alloy via warm swaging

    NASA Astrophysics Data System (ADS)

    Klimova, M.; Boeva, M.; Zherebtsov, S.; Salishchev, G.

    2014-08-01

    The influence of warm swaging on the structure and properties of Ti-6Al-4V alloy was studied. Warm swaging of the alloy in the interval 680-500°C with the total strain of ɛ=2.66 was found to be resulted in the formation of a homogeneous globular microstructure with a grain size of 0.4 μm in both longitudinal and transversal sections. Room temperature tensile strength and tensile elongation of the swaged alloy was 1315MPa and 10.5%, respectively. Ultrafine-grained Ti-6Al-4V alloy produced by swaging exhibited good workability at 600-700 °C.

  20. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Douglass, D. L.; Nasrallah, M.

    1974-01-01

    The investigation reported included a determination of the optimum composition of a Ni-Cr-Al ternary alloy with respect to oxidation resistance and minimum film-spalling tendencies. Yttrium and thorium in small amounts were added to the ternary alloy and an investigation of the oxidation mechanism and the oxide scale adherence was conducted. It was found that the oxidation mechanism of Ni-Cr-Al ternary alloys depends upon the composition of the alloy as well as the time, oxygen pressure, and temperature of oxidation.

  1. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  2. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  3. Microstructure and Aging of Powder-Metallurgy Al Alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  4. Mechanical properties of NiAl-Y2O3-based powdered alloys produced by directional recrystallization

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Skachkov, O. A.; Drozdov, A. A.; Morozov, A. E.; Pozharov, S. I.

    2014-03-01

    The mechanical properties of NiAl-Y2O3-based powdered composite alloys (0.5-7.5 vol %), including those with an NiAl intermetallic matrix alloyed with 0.5 wt % Fe and 0.1 wt % La have been studied. Structures with various aspect ratios (AR, the ratio of the grain length to the grain diameter) are formed using deformation and subsequent annealing. A combination of the optimum amount of strengthening phase (2.5 vol % Y2O3) and a quasi-single-crystalline structure with a sharp axial texture with the (100) main orientation and AR ≈ 20-40 provides the maximum short-term strength and life at temperatures up to 1400-1500°C. An NiAl-Y2O3 alloy (2.5 vol %) has the best strength properties among all known nickel superalloys at temperatures higher than 1200°C and can operate under moderate loads at temperatures higher than the working temperatures of nickel superalloys (by 100-400°C) and their melting points. Additional alloying with 10 wt % Co and 2 wt % Nb makes it possible to increase the ultimate tensile strength of an intermetallic NiAl matrix at 1100°C by a factor of 1.3-1.4.

  5. Mechanical properties of cast Ti-6Al-4V-XCu alloys.

    PubMed

    Aoki, T; Okafor, I C I; Watanabe, I; Hattori, M; Oda, Y; Okabe, T

    2004-11-01

    The mechanical properties of Ti-6Al-4V-XCu (1, 4 and 10 wt% Cu) alloys were examined. The castings for each alloy were made in a centrifugal titanium casting machine. Two shapes of specimens were used: a dumbbell (20 mm gauge length x 2.8 mm diameter) for mechanical property studies, and a flat slab (2 mm x 10 mm x 10 mm) for metallography, microhardness determination and X-ray diffractometry. Tensile strength, yield strength, modulus of elasticity, elongation and microhardness were evaluated. After tensile testing, the fracture surfaces were observed using scanning electron microscopy. The tensile strengths of the quaternary alloys decreased from 1016 MPa for the 1% Cu alloy to 387 MPa for the 10% Cu alloy. Elongation decreased with an increase in the copper content. The 1% Cu alloy exhibited elongation similar to Ti-6Al-4V without copper (3.0%). The results also indicated that the copper additions increased the bulk hardness of the quaternary alloy. In particular, the 10% Cu alloy had the highest hardness and underwent the most brittle fracture. The mechanical properties of cast Ti-6Al-4V alloy with 1 and 4% Cu were well within the values for existing dental casting non-precious alloys. PMID:15525390

  6. An overview of the welding of Ni{sub 3}Al and Fe{sub 3}Al alloys

    SciTech Connect

    Santella, M.L.

    1996-12-31

    Weldability (degree to which defect formation is resisted when an alloy is welded) is an issue in fabrication of Ni{sub 3}Al and Fe{sub 3}Al. Work to define and improve welding of Ni{sub 3}Al and Fe{sub 3}Al alloys is reviewed and progress illustrated by examples of current activities. The cast Ni{sub 3}Al alloys currently under development, IC221M and IC396M, have low resistance to solidification cracking and hence difficult to weld. Modifications to the composition of both base alloys and weld deposits,however, increase their resistance to cracking. Crack-free, full-penetration welds were made in centrifugally cast tubes of IC221M. Tensile and stress- rupture properties of the weldments compare favorably with base metal properties. Weldability issues have limited the use of Fe{sub 3}Al alloys to weld overlay applications. Filler metal compositions suitable for weld overlay cladding were developed, and the preheat and postweld heat treatment needed to avoid cracking, were determined experimentally.

  7. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  8. Transformation to Ni5Al3 in a 63.0 at. pct Ni-Al alloy

    NASA Technical Reports Server (NTRS)

    Khadkikar, P. S.; Locci, I. E.; Vedula, K.; Michal, G. M.

    1993-01-01

    Microstructures of 63 at. pct P/M Ni-Al alloys with a composition close to the stoichiometry of the Ni5Al3 phase were investigated using homogenized and quenched specimens aged at low temperatures for various times. Results of analyses of XRD data and electron microscopy observations were used for quantitative phase analysis, performed to calculate the (NiAl + Ni5Al3)/Ni5Al3 phase boundary locations. The measured lattice parameters of Ni5Al3 phase formed at 823, 873, and 923 K indicated an increase in tetragonality of the phase with increasing nickel content.

  9. Correlating Hardness Retention and Phase Transformations of Al and Mg Cast Alloys for Aerospace Applications

    NASA Astrophysics Data System (ADS)

    Kasprzak, W.; Czerwinski, F.; Niewczas, M.; Chen, D. L.

    2015-03-01

    The methodology based on correlating hardness and phase transformations was developed and applied to determine the maximum temperature of hardness retention of selected Al-based and Mg-based alloys for aerospace applications. The Al alloys: A356, F357, and C355 experienced 34-66% reduction of the initial hardness, in comparison to 4-22% hardness reduction observed in Mg alloys: QE22A, EV31A, ZE41A, and WE43B after the same annealing to 450 °C. For Al alloys the hardness reduction showed a steep transition between 220 and 238 °C. In contrast, Mg alloys showed a gradual hardness decrease occurring at somewhat higher temperatures between 238 and 250 °C. The hardness data were correlated with corresponding phase transformation kinetics examined by dilatometer and electrical resistivity measurements. Although Mg alloys preserved hardness to higher temperatures, their room temperature tensile strength and hardness were lower than Al alloys. The experimental methodology used in the present studies appears to be very useful in evaluating the softening temperature of commercial Al- and Mg-based alloys, permitting to assess their suitability for high-temperature applications.

  10. Assessing the elastic properties and ductility of Fe-Cr-Al alloys from ab initio calculations

    NASA Astrophysics Data System (ADS)

    Nurmi, E.; Wang, G.; Kokko, K.; Vitos, L.

    2016-01-01

    Fe-Al is one of the best corrosion resistant alloys at high temperatures. The flip side of Al addition to Fe is the deterioration of the mechanical properties. This problem can be solved by adding a suitable amount of third alloying component. In the present work, we use ab initio calculations based on density functional theory to study the elastic properties of Fe?Cr?Al? alloys for Al and Cr contents up to 20 at.%. We assess the ductility as a function of chemistry by making use of the semi-empirical correlations between the elastic parameters and mechanical properties. In particular, we derive the bulk modulus to shear modulus ratio and the Cauchy pressure and monitor their trends in terms of chemical composition. The present findings are contrasted with the previously established oxidation resistance of Fe-Cr-Al alloys.

  11. Evaluation of the microstructure of Al-Cu-Li-Ag-Mg Weldalite (tm) alloys, part 4

    NASA Technical Reports Server (NTRS)

    Pickens, Joseph R.; Kumar, K. S.; Brown, S. A.; Gayle, Frank W.

    1991-01-01

    Weldalite (trademark) 049 is an Al-Cu-Li-Ag-Mg alloy designed to have ultrahigh strength and to serve in aerospace applications. The alloy displays significantly higher strength than competitive alloys in both naturally aged and artificially aged tempers. The strengthening phases in such tempers have been identified to, in part, explain the mechanical properties attained. In general, the alloy is strengthened by delta prime Al3Li and Guinier-Preston (GP) zones in the naturally aged tempers. In artificially aged tempers in slightly underaged conditions, strengthening is provided by several phases including GP zones, theta prime Al2Cu, S prime Al2CuMg, T(sub 1) Al2CuLi, and possibly a new phase. In the peak strength artificially aged tempers, T(sub 1) is the predominant strengthening phase.

  12. Polysynthetic twinned TiAl single crystals for high-temperature applications.

    PubMed

    Chen, Guang; Peng, Yingbo; Zheng, Gong; Qi, Zhixiang; Wang, Minzhi; Yu, Huichen; Dong, Chengli; Liu, C T

    2016-08-01

    TiAl alloys are lightweight, show decent corrosion resistance and have good mechanical properties at elevated temperatures, making them appealing for high-temperature applications. However, polysynthetic twinned TiAl single crystals fabricated by crystal-seeding methods face substantial challenges, and their service temperatures cannot be raised further. Here we report that Ti-45Al-8Nb single crystals with controlled lamellar orientations can be fabricated by directional solidification without the use of complex seeding methods. Samples with 0° lamellar orientation exhibit an average room temperature tensile ductility of 6.9% and a yield strength of 708 MPa, with a failure strength of 978 MPa due to the formation of extensive nanotwins during plastic deformation. At 900 °C yield strength remains high at 637 MPa, with 8.1% ductility and superior creep resistance. Thus, this TiAl single-crystal alloy could provide expanded opportunities for higher-temperature applications, such as in aeronautics and aerospace. PMID:27322822

  13. Polysynthetic twinned TiAl single crystals for high-temperature applications

    NASA Astrophysics Data System (ADS)

    Chen, Guang; Peng, Yingbo; Zheng, Gong; Qi, Zhixiang; Wang, Minzhi; Yu, Huichen; Dong, Chengli; Liu, C. T.

    2016-08-01

    TiAl alloys are lightweight, show decent corrosion resistance and have good mechanical properties at elevated temperatures, making them appealing for high-temperature applications. However, polysynthetic twinned TiAl single crystals fabricated by crystal-seeding methods face substantial challenges, and their service temperatures cannot be raised further. Here we report that Ti-45Al-8Nb single crystals with controlled lamellar orientations can be fabricated by directional solidification without the use of complex seeding methods. Samples with 0° lamellar orientation exhibit an average room temperature tensile ductility of 6.9% and a yield strength of 708 MPa, with a failure strength of 978 MPa due to the formation of extensive nanotwins during plastic deformation. At 900 °C yield strength remains high at 637 MPa, with 8.1% ductility and superior creep resistance. Thus, this TiAl single-crystal alloy could provide expanded opportunities for higher-temperature applications, such as in aeronautics and aerospace.

  14. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Edmondson, Philip; Hu, Xunxiang; Littrell, Kenneth C.; Howard, Richard; Parish, Chad M.; Yamamoto, Yukinori

    2015-09-18

    networks acting as defect sinks, resulting in variations in the observed microstructures after irradiation. Dose trends were also observed, with increasing radiation dose promoting changes in the size and number density of the Cr-rich α' precipitates. Based on the microstructural analysis, performed tensile testing, and prior knowledge from FeCr literature it was hypothesized that the formation of the Cr-rich α' precipitates could lead to significant radiation-induced embrittlement in the alloys, and this could be composition dependent, a result which would mirror the trends observed for radiation-induced hardening. Due to the limited database on embrittlement in the FeCrAl alloy class after irradiation, a series of radiation experiments have been implemented. The overarching point of view within this report is the radiation tolerance of FeCrAl is complex, with many mechanisms and factors to be considered at once. Further development of the FeCrAl alloy class for enhanced accident tolerant applications requires detailed, single (or at least limited) variable experiments to fully comprehend and predict the performance of this alloy in LWRs. This report has been submitted as fulfillment of milestone M2FT-15OR0202321 titled, Summary report on the effect of composition on the irradiation embrittlement of Gen 1 ATF FeCrAl for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

  15. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  16. Precipitation and fracture behaviour of Fe-Mn-Ni-Al alloys

    NASA Astrophysics Data System (ADS)

    Heo, Yoon-Uk; Lee, Hu-Chul

    2013-12-01

    The effects of Al addition on the precipitation and fracture behaviour of Fe-Mn-Ni alloys were investigated. With the increasing of Al concentration, the matrix and grain boundary precipitates changed from L10 θ-MnNi to B2 Ni2MnAl phase, which is coherent and in cube-to-cube orientation relationship with the α‧-matrix. Due to the suppression of the θ-MnNi precipitates at prior austenite grain boundaries (PAGBs), the fracture mode changed from intergranular to transgranular cleavage fracture. Further addition of Al resulted in the discontinuous growth of Ni2MnAl precipitates in the alloy containing 4.2 wt.% Al and fracture occurred by void growth and coalescence, i.e. by ductile dimple rupture. The transition of the fracture behaviour of the Fe-Mn-Ni-Al alloys is discussed in relation to the conversion of the precipitates and their discontinuous precipitation behaviour at PAGBs.

  17. Microstructural stability and creep properties of die casting Mg-4Al-4RE magnesium alloy

    SciTech Connect

    Rzychon, Tomasz; Kielbus, Andrzej; Cwajna, Jan; Mizera, Jaroslaw

    2009-10-15

    The AE44 (Mg-4Al-4RE) alloy was prepared by a hot-chamber die casting method. The microstructure, microstructural stability and creep properties at 175 deg. C were investigated. The microstructure was analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and the Rietveld method. The results show that die cast AE44 magnesium alloy consists of {alpha}-Mg, Al{sub 11}RE{sub 3}, Al{sub 2}RE and Al{sub 2.12}RE{sub 0.88} phases. The Al{sub 11}RE{sub 3} phase is thermally stable at 175 deg. C whereas the metastable Al{sub 2.12}RE{sub 0.88} phase undergoes a transition into the equilibrium Al{sub 2}RE phase. The alloy investigated is characterized by good creep properties at temperatures of 175 deg. C and 200 {sup o}C.

  18. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  19. Superplastic formability of Al-Cu-Li alloy Weldalite (TM) 049

    NASA Technical Reports Server (NTRS)

    Ma, Bao-Tong; Pickens, Joseph R.

    1991-01-01

    Extensive research during the past decade shows that several aluminum lithium alloys can be processed to attain a microstructure that enables superplasticity. The high tensile stress of Al-Cu-Li alloy Weldalite (TM) 049 in the T4 and T6 tempers offers tremendous potential for attaining exceptional post-SPF (superplastic formability) properties. The used SPF material is Weldalite, which was shown to induce SPF behavior in other Al-Cu-Li alloys. The superplastic behavior and resulting post-SPF mechanical properties of this alloy, which was designed to be the next major structural alloy for space applications, were evaluated. The results indicate that Weldalite alloy does indeed exhibit excellent superplasticity over a wide range of temperatures and strain rates and excellent post-SPF tensile strength at various potential service temperatures.

  20. Effects of Al-5Ti-1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    SciTech Connect

    Alipour, M.; Emamy, M.; Azarbarmas, M.; Karamouz, M.

    2010-06-15

    This study was undertaken to investigate the influence of Al-5Ti-1B master alloy on the structural characteristics of Al-12Zn-3 Mg-2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al-12Zn-3 Mg-2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al-12Zn-3 Mg-2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  1. Structure, phase composition, and strengthening of cast Al-Ca-Mg-Sc alloys

    NASA Astrophysics Data System (ADS)

    Belov, N. A.; Naumova, E. A.; Bazlova, T. A.; Alekseeva, E. V.

    2016-02-01

    The structure and phase composition of Al-Ca-Mg-Sc alloys containing 0.3 wt % Sc, up to 10 wt % Ca, and up to 10 wt % Mg have been investigated in the cast state and state after heat treatment. It has been shown that only binary phases Al4Ca, Al3Sc, and Al3Mg2 can be in equilibrium with the aluminum solid solution. It has been found that the maximum strengthening effect caused by the precipitation of Al3Sc nanoparticles for all investigated alloys is attained after annealing at 300-350°C.

  2. Prediction of novel alloy phases of Al with Sc or Ta.

    PubMed

    Bilić, Ante; Gale, Julian D; Gibson, Mark A; Wilson, Nick; McGregor, Kathie

    2015-01-01

    Using the evolutionary optimization algorithm, as implemented in the USPEX crystal predictor program, and first principles total energy calculations, the compositional phase diagrams for Al-Sc and Al-Ta alloy systems at zero temperature and pressure have been calculated. In addition to the known binary intermetallic phases, new potentially stable alloys, AlSc3 and AlTa7, have been identified in the Al-poor region of the phase diagram. The dynamic and thermal stability of their lattices has been confirmed from the calculated vibrational normal mode spectra in the harmonic approximation. PMID:25950915

  3. Prediction of novel alloy phases of Al with Sc or Ta

    PubMed Central

    Bilić, Ante; Gale, Julian D.; Gibson, Mark A.; Wilson, Nick; McGregor, Kathie

    2015-01-01

    Using the evolutionary optimization algorithm, as implemented in the USPEX crystal predictor program, and first principles total energy calculations, the compositional phase diagrams for Al-Sc and Al-Ta alloy systems at zero temperature and pressure have been calculated. In addition to the known binary intermetallic phases, new potentially stable alloys, AlSc3 and AlTa7, have been identified in the Al-poor region of the phase diagram. The dynamic and thermal stability of their lattices has been confirmed from the calculated vibrational normal mode spectra in the harmonic approximation. PMID:25950915

  4. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  5. The effect of alloying additions on the high temperature deformation characteristics of Ti-48Al (at%) alloys

    SciTech Connect

    Sabinash, C.M.; Sastry, S.M.L.; Jerina, K.L.

    1995-05-01

    Addition of ternary and quaternary alloying elements at levels between one and three atomic percent increase the room temperature ductility of Ti-48Al (at%) based titanium aluminides. In this investigation the deformation characteristics of Ti-48Al-2X (X = Cr, Mn) alloys at temperatures of 1,200 C to 1,300 C and strain rates of 10{sup {minus}3}s{sup {minus}1} to 10{sup {minus}1}s{sup {minus}1} were studied and compared with the deformation characteristics of Ti-48Al using the same conditions. Three titanium aluminide alloys with target compositions of Ti-48Al, Ti-48Al-2Cr, and Ti-48Al-2Mn (at%) were induction skull melted and cast into 69.85 mm. diameter ingots. The cast ingots were hot isostatically pressed (HIPed) at 103.5 MPa, 1,177 C for 4 hours to close casting porosity and homogenize the alloy microstructure and composition. Cylindrical test specimens 10 mm dia by 15 mm height were excised by EDM from the ingot and were subjected to isothermal compression testing in air at 1,200--1,300 C and the effective strain rates of 10{sup {minus}3}--10{sup {minus}1}s{sup {minus}1}.

  6. Modeling the stress-induced transformation behavior of shape memory alloy single crystals

    SciTech Connect

    Buchheit, T.E.; Kumpf, S.L.; Wert, J.A.

    1995-11-01

    The phenomenological theory of martensite crystallography has been used to determine habit plane/shear direction combinations for stress-induced transformation of NiTi, Cu-Ni-Al and NiAl shape memory alloys (SMA) to twin-related martensite correspondence variant pairs. By considering the habit plane/shear direction combinations as unidirectional shear systems, generalized Schmid`s law is then used to predict the mechanical response of unconstrained single crystals of each SMA. Model results include axial transformation strain, and plane stress transformation surfaces as a function of crystal orientation. Comparison of the predicted mechanical response results with the habit plane/shear direction combinations reveals a link between the anisotropy and asymmetry of the mechanical response of SMA single crystals, and the crystallography of the martensitic transformation.

  7. Effect of boron in Fe 70 Al 30 nanostructured alloys produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Rico, M. M.; Pérez Alcázar, G. A.; Greneche, J. M.

    2013-04-01

    The substitution of aluminum by boron in the Fe70Al30 system prepared by high energy ball milling is studied when the B content ranged from 0 up to 20 at. %, and the milling times were 24, 48 and 72 h. X-ray diffraction (XRD) patterns of Fe70Al30 showed a predominant bcc structural phase with a lattice parameter larger than that of α-Fe. A second (tetragonal) phase arose with the addition of boron. It is associated to the existence of (Fe, Al)2B, although the values of the lattice parameters are slightly different from those found in the literature. This phase shows high stability; its lattice parameters and the Mössbauer parameters do not show notable variations, either with milling time or composition. It was also evidenced that an increase of boron content and of milling time produced a decrease of the lattice parameter of the Fe-Al bcc structure. This is in agreement with the small atomic radius of boron in comparison with that of aluminum. This also allows boron to occupy interstitial sites in the lattice, increasing the grain size and giving rise to the ductile character of the alloy. On the other hand, 300 K transmission Mössbauer spectra (TMS) were fitted, for low boron concentrations (<8 at.%), with a hyperfine field distribution (HFD) associated with the bcc phase. For high boron content (≥8 at.%), a magnetic component related to the tetragonal phase is added and its broadened lines are attributed to the disordered character of Fe2B, probably induced by the milling process.

  8. Effect of boron in Fe 70 Al 30 nanostructured alloys produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Rico, M. M.; Pérez Alcázar, G. A.; Greneche, J. M.

    2014-01-01

    The substitution of aluminum by boron in the Fe70Al30 system prepared by high energy ball milling is studied when the B content ranged from 0 up to 20 at. %, and the milling times were 24, 48 and 72 h. X-ray diffraction (XRD) patterns of Fe70Al30 showed a predominant bcc structural phase with a lattice parameter larger than that of α-Fe. A second (tetragonal) phase arose with the addition of boron. It is associated to the existence of (Fe, Al)2B, although the values of the lattice parameters are slightly different from those found in the literature. This phase shows high stability; its lattice parameters and the Mössbauer parameters do not show notable variations, either with milling time or composition. It was also evidenced that an increase of boron content and of milling time produced a decrease of the lattice parameter of the Fe-Al bcc structure. This is in agreement with the small atomic radius of boron in comparison with that of aluminum. This also allows boron to occupy interstitial sites in the lattice, increasing the grain size and giving rise to the ductile character of the alloy. On the other hand, 300 K transmission Mössbauer spectra (TMS) were fitted, for low boron concentrations (<8 at.%), with a hyperfine field distribution (HFD) associated with the bcc phase. For high boron content (≥8 at.%), a magnetic component related to the tetragonal phase is added and its broadened lines are attributed to the disordered character of Fe2B, probably induced by the milling process.

  9. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  10. X-ray imaging and controlled solidification of Al-Cu alloys toward microstructures by design

    DOE PAGESBeta

    Clarke, Amy J.; Tourret, Damien; Imhoff, Seth D.; Gibbs, Paul J.; Fezzaa, Kamel; Cooley, Jason C.; Lee, Wah -Keat; Deriy, Alex; Patterson, Brian M.; Papin, Pallas A.; et al

    2015-01-30

    X-ray imaging, which permits the microscopic visualization of metal alloy solidification dynamics, can be coupled with controlled solidification to create microstructures by design. This x-ray image shows a process-derived composite microstructure being made from a eutectic Al-17.1 at.%Cu alloy by successive solidification and remelting steps.

  11. Effect of Silicon on the Thixoformability of Al-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Benati, Davi Munhoz; Zoqui, Eugênio José

    2014-09-01

    The thixoformability of new Al-Si-Cu alloys was evaluated and characterized by their microstructural and rheological behavior. Alloys Al1Si2.6Cu, Al2Si2.6Cu, Al4Si2.6Cu, and Al7Si2.6Cu were produced with the addition of Al5Ti1B grain refiner alloy. The materials were heat treated under two controlled conditions: holding times of 0, 30, 90, and 210 s and solid fraction of 45 and 60%. The evaluation of the microstructure and semisolid behavior was characterized by globule size, shape factor (SF), minimum stress to flow, maximum stress, and apparent viscosity. The heat treatment times promoted the globularization of solid phase particles to achieve better apparent viscosity results for the alloys treated for 210 s. Both 45 and 60% solid fraction showed no significant differences in terms of SF, but the alloys containing lower solid fraction showed better performance for apparent viscosity. Better working ranges for these new Al-Si-Cu alloys were determined reaching average strain of 0.5 MPa and apparent viscosity of 105 Pa s.

  12. Cathode Formed by Thermal Evaporation of Ba:Al Alloy and Estimations of Barrier Height in an Organic LED

    NASA Astrophysics Data System (ADS)

    Ding, Lei; Zhang, Fang-Hui

    2011-06-01

    It is demonstrated that barium and aluminum alloy synthesized by melting in a glass tube under low vacuum is applicable for organic laser emitting diodes (LEDs) as a thin film cathode. The alloy film obtained by the thermal evaporation of pre-synthesized alloy is used in a single-boat organic LED device with the structure: indium tin oxide (ITO)/4,4'-bis[N-(1-naphthyl)-N-phenylamino]biphenyl(NPB)/tris-(8-hydroxyquinoline) aluminum(Alq3)/barium:aluminum alloy. The experimental results show that devices with this alloy film cathode exhibit better current density-voltage-luminance characteristics than those with a conventional pure Al cathode, and more weight of barium in aluminum leads to better performance of the devices. Characteristics of current density versus voltage for the electron-only devices are fitted by the Richardson—Schottky emission model, indicating that the electron injection barrier has a decrease of about 0.3 eV by this alloy cathode.

  13. Nonequilibrium synthesis of NbAl3 and Nb-Al-V alloys by laser cladding. II - Oxidation behavior

    NASA Technical Reports Server (NTRS)

    Haasch, R. T.; Tewari, S. K.; Sircar, S.; Loxton, C. M.; Mazumder, J.

    1992-01-01

    Isothermal oxidation behaviors of NbAl3 alloy synthesized by laser cladding were investigated at temperatures between 800 and 1400 C, and the effect of vanadium microalloying on the oxidation of the laser-clad alloy was examined. The oxidation kinetics of the two alloys were monitored using thermal gravimetric weight gain data, and the bulk and surface chemistries were analyzed using XRD and XPS, respectively. It was found that NbAl3 did not form an exclusive layer of protective Al2O3. The oxidation products at 800 C were found to be a mixture of Nb2O5 and Al2O3. At 1200 C, a mixture of NbAlO4, Nb2O5, and Al2O3 formed; and at 1400 C, a mixture of NbAlO4, Al2O3, NbO2, NbO(2.432), and Nb2O5 formed. The addition of V led to a dramatic increase of the oxidation rate, which may be related to the formation of (Nb, V)2O5 and VO2, which grows in preference to protective Al2O3.

  14. Recovery of Li from alloys of Al- Li and Li- Al using engineered scavenger compounds

    DOEpatents

    Riley, W. D.; Jong, B. W.; Collins, W. K.; Gerdemann, S. J.

    1994-01-01

    A method of producing lithium of high purity from lithium aluminum alloys using an engineered scavenger compound, comprising: I) preparing an engineered scavenger compound by: a) mixing and heating compounds of TiO2 and Li2CO3 at a temperature sufficient to dry the compounds and convert Li.sub.2 CO.sub.3 to Li.sub.2 O; and b) mixing and heating the compounds at a temperature sufficient to produce a scavenger Li.sub.2 O.3TiO.sub.2 compound; II) loading the scavenger into one of two electrode baskets in a three electrode cell reactor and placing an Al-Li alloy in a second electrode basket of the three electrode cell reactor; III) heating the cell to a temperature sufficient to enable a mixture of KCl-LiCl contained in a crucible in the cell to reach its melting point and become a molten bath; IV) immersing the baskets in the bath until an electrical connection is made between the baskets to charge the scavenger compound with Li until there is an initial current and voltage followed by a fall off ending current and voltage; and V) making a connection between the basket electrode containing engineered scavenger compound and a steel rod electrode disposed between the basket electrodes and applying a current to cause Li to leave the scavenger compound and become electrodeposited on the steel rod electrode.

  15. Effect of Al Addition on ω Precipitation and Age Hardening of Ti-Al-Mo-Fe Alloys

    NASA Astrophysics Data System (ADS)

    Li, Chenglin; Lee, Dong-Geun; Mi, Xujun; Ye, Wenjun; Hui, Songxiao; Lee, Yongtai

    2016-05-01

    The effect of Al addition on ω precipitation and age-hardening behavior of Ti-9.2Mo-2Fe and Ti-2Al-9.2Mo-2Fe alloy during aging treatment was investigated. The results showed that athermal and isothermal ω phase formation in Ti-2Al-9.2Mo-2Fe alloy was suppressed to a certain extent due to Al addition. In addition, a small amount of athermal ω phase was observed in the β matrix with a size of about ~5 nm during water quenching from above the β transus temperature for both alloys. Isothermal ω formation was also found during aging at temperatures ranging from 573 K to 773 K (300 °C to 500 °C) in both alloys, although it had a limited time of stability at 773 K (500 °C). The hardening due to isothermal ω precipitation exhibited no over-aging as long as ω phase existed in both alloys, and ω phase played a more important role in hardening than α phase. And the ω phase in 50 to 100 nm size exhibited the best hardening effect in Ti-9.2Mo-2Fe alloy. Similarly, α phase with 100 to 200 nm in length showed better hardening effects in Ti-2Al-9.2Mo-2Fe alloy. Both the alloys showed stronger age hardening at an intermediate temperature of 673 K (400 °C) and in the first aging stage at a higher temperature of 773 K (500 °C) due to the sufficiently fine size (50 nm), while they exhibited weaker age hardening at a lower temperature of 573 K (300 °C) and long period aging at a higher temperature of 773 K (500 °C) due to incomplete ω formation and/or coarsening of α phase. No over or peak aging stage was found at 573 K and 673 K (300 °C and 400 °C) during the aging for 72 hours, while the peak hardness values of both alloys aged at 773 K (500 °C) were obtained in the first stage of aging. The hardness of the alloys was very sensitive to size and volume fraction of ω phase, which depends on aging temperature, time, and composition of the involved alloys.

  16. Development of interatomic potentials appropriate for simulation of devitrification of Al90Sm10 alloy

    DOE PAGESBeta

    Mendelev, M. I.; Zhang, F.; Ye, Z.; Sun, Y.; Nguyen, M. C.; Wilson, S. R.; Wang, C. Z.; Ho, K. M.

    2015-04-23

    In this study, a semi-empirical potential for the Al90Sm10 alloy is presented. The potential provides satisfactory reproduction of pure Al properties, the formation energies of a set of Al–Sm crystal phases with Sm content about 10%, and the structure of the liquid Al90Sm10 alloy. During molecular dynamics simulation in which the liquid alloy is cooled at a rate of 1010 K/s, the developed potential produces a glass structure with lower ab initio energy than that produced by ab initio molecular dynamics (AIMD) itself using a typical AIMD cooling rate of 8 ∙1013 K/s. Based on these facts the developed potentialmore » should be suitable for simulations of phase transformations in the Al90Sm10 alloy.« less

  17. Surface integrity after pickling and anodization of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Vermesse, Eric; Mabru, Catherine; Arurault, Laurent

    2013-11-01

    The surface integrity of Ti-6Al-4V titanium alloy was studied at different stages of surface treatments, especially pickling and compact anodization, through surface characteristics potentially worsening fatigue resistance.

  18. Phase stability, ordering, and magnetism of single-phase fcc Fe-Au alloys

    NASA Astrophysics Data System (ADS)

    An, Joonhee M.; Barabash, Sergey V.; Belashchenko, Kirill D.

    2013-03-01

    Motivated by experimental evidence of L10 ordering in single-phase fcc Fe-Au nanoparticles, we study the structural thermodynamics of Fe-Au alloys. First, separate cluster expansions for fcc and bcc lattices are constructed for fully optimized ferromagnetic structures using density functional theory calculations. The optimized structures were assigned to fcc or bcc lattice by a structural filter. Although the lowest formation enthalpy at 50% Au is reached in the bcc lattice, the fcc lattice is preferred for the random alloy. Dynamical stability of specific orderings strongly depends on the magnetic configuration. To analyze the ordering tendencies of the fcc alloy, we restrict uniform lattice relaxations and separate the contributions of chemical interaction and local relaxations. By using the effective tetrahedron model (Ruban et al., Phys. Rev. B 67, 214302 (2003)) and explicit calculations for ordered and special quasi-random structures, we find that the local relaxation energies depend weakly on the magnetization. Although the L10 ordering is the ground state at 50% Au on the ideal lattice, local relaxations make it unfavorable compared to the random alloy. Moderate compression due to the size effect tends to slightly stabilize the L10 ordering.

  19. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  20. Friction Stir Welding of Stainless Steel to Al Alloy: Effect of Thermal Condition on Weld Nugget Microstructure

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Gupta, R. K.; Husain, M. M.

    2014-02-01

    Joining of dissimilar materials is always a global challenge. Sometimes it is unavoidable to execute multifarious activities by a single component. In the present investigation, 6061 aluminum alloy and 304 stainless steel were joined by friction stir welding (FSW) at different tool rotational rates. Welded joints were characterized in optical and scanning electron microscopes. Reaction products in the stirring zone (SZ) were confirmed through X-ray diffraction. Joint strength was evaluated by tensile testing. It was found that the increment in average heat input and temperature at the weld nugget (WN) facilitated iron enrichment near the interface. Enhancement in the concentration of iron shifted the nature of intermetallics from the Fe2Al5 to Fe-rich end of the Fe-Al binary phase diagram. The peak microhardness and ultimate tensile strength were found to be maxima at the intermediate tool rotational rate, where Fe3Al and FeAl2 appeared along with Fe2Al5.

  1. Intergranular fracture in an Al-Li-Cu-Mg-Zr alloy

    SciTech Connect

    Wert, J.A.; Lumsden, J.B.

    1985-02-01

    The intergranular fracture characteristics of the Al-Li-Cu-Mg-Zr alloy is studied for underaged (170 C/4 hr) and overaged (230 C/4 hr) conditions. In addition, extensive intergranular fracture parallel to the tensile axis (delamination) in longitudinal tensile specimens is found together with equal concentration of K on all intergranular fracture surfaces independent of aging treatment. K is believed to promote intergranular fracture in Al-Li alloys similarly to a Na presence. 7 references.

  2. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  3. Some Experimental Results in the Rolling of Ni3Al Alloy

    NASA Technical Reports Server (NTRS)

    Shih, Hui-Ru; Sikka, Vinod K.

    1996-01-01

    This study examines several issues to understand the cold rollability of Ni3Al alloy. It finds that the cold rolling response of Ni3Al alloy (IC50) is very sensitive to the starting thickness. The segregation of elements is worse for the thicker casting as opposed to the thinner section. This is exemplified by the point that cast plus annealed pieces showed cracking at much larger reduction as opposed to the as-cast piece.

  4. Interdiffusion and Reaction between Zr and Al Alloys from 425 degrees to 625 degrees C

    SciTech Connect

    J. Dickson; L. Zhou; A. Ewh; M. Fu; D. D. Keiser, Jr.; Y. H. Sohn; A. Paz y Puente

    2014-06-01

    Zirconium has recently garnered attention for use as a diffusion barrier between U–Mo nuclear fuels and Al cladding alloys. Interdiffusion and reactions between Zr and Al, Al-2 wt.% Si, Al-5 wt.% Si or AA6061 were investigated using solid-to-solid diffusion couples annealed in the temperature range of 425 degrees to 625 degrees C. In the binary Al and Zr system, the Al3Zr and Al2Zr phases were identified, and the activation energy for the growth of the Al3Zr phase was determined to be 347 kJ/mol. Negligible diffusional interactions were observed for diffusion couples between Zr vs. Al-2 wt.% Si, Al-5 wt.% Si and AA6061 annealed at or below 475 degrees C. In diffusion couples with the binary Al–Si alloys at 560 degrees C, a significant variation in the development of the phase constituents was observed including the thick t1 (Al5SiZr2) with Si content up to 12 at.%, and thin layers of (Si,Al)2Zr, (Al,Si)3Zr, Al3SiZr2 and Al2Zr phases. The use of AA6061 as a terminal alloy resulted in the development of both T1 (Al5SiZr2) and (Al,Si)3Zr phases with a very thin layer of (Al,Si)2Zr. At 560 degrees C, with increasing Si content in the Al–Si alloy, an increase in the overall rate of diffusional interaction was observed; however, the diffusional interaction of Zr in contact with multicomponent AA6061 with 0.4–0.8 wt.% Si was most rapid.

  5. Oxidation Behavior of Al2O3 Coating on Ti-25Al-12.5Nb Alloy

    NASA Astrophysics Data System (ADS)

    Małecka, J.

    2016-07-01

    The oxidation behavior of Al2O3 coating deposited on Ti-25Al-12.5Nb alloy by sol-gel method was investigated at 700 and 800 °C under isothermal oxidation conditions in air. At both temperatures, the coated samples exhibited reduced mass gain compared to uncoated alloy; at 700 °C rather insignificant differences were observed; however, at the temperature of 800 °C, the deposited coating strongly limits the mass gain of the test material. As a consequence of the isothermal oxidation a scale forms containing mainly TiO2 on the alloy surface of the uncoated alloy, while during the oxidation of the coated alloy the surface coating of Al2O3 dissociated and the initially compact Al2O3 coating dissolved and its place was taken by a porous scale. These coated samples displayed good resistance to oxidation in set conditions and no zones of dissolved oxygen and nitrogen were recorded. No spallation of the coated samples was observed.

  6. The adhesion, friction, and wear of binary alloys in contact with single-crystal silicon carbide

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Sliding friction experiments were conducted with various iron-base alloys (alloying elements were Ti, Cr, Ni, Rh, and W) in contact with a single-crystal silicon carbide (0001) surface in vacuum. Results indicate atomic size misfit and concentration of alloying elements play a dominant role in controlling adhesion, friction, and wear properties of iron-base binary alloys. The controlling mechanism of the alloy properties is an intrinsic effect involving the resistance to shear fracture of cohesive bonding in the alloy. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases as the solute-to-iron atomic radius ratio increases or decreases from unity. Alloys having higher solute concentration produce more transfer to silicon carbide than do alloys having low solute concentrations. The chemical activity of the alloying element is also an important parameter in controlling adhesion and friction of alloys.

  7. Adhesion, friction, and wear of binary alloys in contact with single-crystal silicon carbide

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Sliding friction experiments, conducted with various iron base alloys (alloying elements are Ti, Cr, Mn, Ni, Rh and W) in contact with a single crystal silicon carbide /0001/ surface in vacuum are discussed. Results indicate atomic size misfit and concentration of alloying elements play a dominant role in controlling adhesion, friction, and wear properties of iron-base binary alloys. The controlling mechanism of the alloy properties is as an intrinsic effect involving the resistance to shear fracture of cohesive bonding in the alloy. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases as the solute-to-iron atomic radius ratio increases or decreases from unity. Alloys having higher solute concentration produce more transfer to silicon carbide than do alloys having low solute concentrations. The chemical activity of the alloying element is also an important parameter in controlling adhesion and friction of alloys.

  8. Long-term superelastic cycling at nano-scale in Cu-Al-Ni shape memory alloy micropillars

    SciTech Connect

    San Juan, J. Gómez-Cortés, J. F.

    2014-01-06

    Superelastic behavior at nano-scale has been studied along cycling in Cu-Al-Ni shape memory alloy micropillars. Arrays of square micropillars were produced by focused ion beam milling, on slides of [001] oriented Cu-Al-Ni single crystals. Superelastic behavior of micropillars, due to the stress-induced martensitic transformation, has been studied by nano-compression tests during thousand cycles, and its evolution has been followed along cycling. Each pillar has undergone more than thousand cycles without any detrimental evolution. Moreover, we demonstrate that after thousand cycles they exhibit a perfectly reproducible and completely recoverable superelastic behavior.

  9. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Hoelzer, David T.; Pint, Bruce A.; Unocic, Kinga A.

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  10. Durability Assessment of Various Gamma TiAl Alloys

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, Mike; Zhuang, Wyman

    2003-01-01

    Seven cast and one wrought gamma-alloys were ballistically impacted and tested under high cycle fatigue. The fatigue strength of each alloy was characterized as a function of initial flaw size and modeled using a threshold-based fracture mechanics approach.

  11. Tribological Properties of the Fe-Al-Cr Alloyed Layer by Double Glow Plasma Surface Metallurgy

    NASA Astrophysics Data System (ADS)

    Luo, Xixi; Yao, Zhengjun; Zhang, Pingze; Zhou, Keyin; Wang, Zhangzhong

    2016-07-01

    A Fe-Al-Cr alloyed layer was deposited onto the surface of Q235 low-carbon steel via double glow plasma surface metallurgy (DGPSM) to improve the steel's wear resistance. After the DGPSM treatment, the Fe-Al-Cr alloyed layer grown on the Q235 low-carbon steel was homogeneous and compact and had a thickness of 25 µm. The layer was found to be metallurgically adhered to the substrate. The frictional coefficient and specific wear rate of the sample with a Fe-Al-Cr alloyed layer (treated sample) were both lower than those of the bare substrate (untreated sample) at the measured temperatures (25, 250 and 450 °C). The results indicated that the substrate and the alloyed layer suffered oxidative wear and abrasive wear, respectively, and that the treated samples exhibited much better tribological properties than did the substrate. The formation of Fe2AlCr, Fe3Al(Cr), FeAl(Cr), Fe(Cr) sosoloid and Cr23C6 phases in the alloyed layer dramatically enhanced the wear resistance of the treated sample. In addition, the alloyed layer's oxidation film exhibited a self-healing capacity with lubrication action that also contributed to the improvement of the wear resistance at high temperature. In particular, at 450 °C, the specific wear rate of treated sample was 2.524 × 10-4 mm3/N m, which was only 45.2% of the untreated sample.

  12. Dilute-As AlNAs Alloy for Deep-Ultraviolet Emitter

    PubMed Central

    Tan, Chee-Keong; Borovac, Damir; Sun, Wei; Tansu, Nelson

    2016-01-01

    The band structures of dilute-As AlNAs alloys with As composition ranging from 0% up to 12.5% are studied by using First-Principle Density Functional Theory (DFT) calculation. The energy band gap shows remarkable reduction from 6.19 eV to 3.87 eV with small amount of As content in the AlNAs alloy, which covers the deep ultraviolet (UV) spectral regime. A giant bowing parameter of 30.5 eV ± 0.5 eV for AlNAs alloy is obtained. In addition, our analysis shows that the crossover between crystal field split-off (CH) band and heavy hole (HH) bands occurs in the dilute-As AlNAs alloy with As-content of ~1.5%. This result implies the possibility of dominant transverse electric (TE)-polarized emission by using AlNAs alloy with dilute amount of As-content. Our findings indicate the potential of dilute-As AlNAs alloy as the new active region material for TE-polarized III-Nitride-based deep UV light emitters. PMID:26905060

  13. Tensile deformation of 2618 and Al-Fe-Si-V aluminum alloys at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Leng, Y.; Porr, W. C., Jr.; Gangloff, R. P.

    1990-01-01

    The present study experimentally characterizes the effects of elevated temperature on the uniaxial tensile behavior of ingot metallurgy 2618 Al alloy and the rapidly solidified FVS 0812 P/M alloy by means of two constitutive formulations: the Ramberg/Osgood equation and the Bodner-Partom (1975) incremental formulation for uniaxial tensile loading. The elastoplastic strain-hardening behavior of the ingot metallurgy alloy is equally well represented by either formulation. Both alloys deform similarly under decreasing load after only 1-5 percent uniform tensile strain, a response which is not described by either constitutive relation.

  14. Thermodynamic analysis of compatibility of several reinforcement materials with beta phase NiAl alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1988-01-01

    Chemical compatibility of several reinforcement materials with beta phase NiAl alloys within the concentration range 40 to 50 at. percent Al have been analyzed from thermodynamic considerations at 1373 and 1573 K. The reinforcement materials considered in this study include carbides, borides, oxides, nitrides, beryllides, and silicides. Thermodynamic data for NiAl alloys have been reviewed and activity of Ni and Al in the beta phase have been derived at 1373 and 1573 K. Criteria for chemical compatibility between the reinforcement material and the matrix have been defined and several chemically compatible reinforcement materials have been defined.

  15. Tensile and compression testing of single-crystal gamma Ti-55.5Al

    SciTech Connect

    Zupan, M.; LaVan, D.; Hemker, K.J.

    1997-12-31

    Gamma based titanium aluminides are considered to be promising high temperature application alloys because of their exceptional high temperature mechanical properties and good oxidation resistance. Moreover, with a density less than half of current nickel based super alloys, the increased power to weight ratio that can be realized by using titanium aluminides is very attractive to the automotive and aircraft industries. Here the orientation and temperature dependence of the flow strength of {gamma}-TiAl is being measured to promote a fundamental understanding of the deformation mechanisms that are active in this alloy. High quality single crystals of {gamma}-Ti-55.5 Al have been grown using an optical float zone furnace, which allows for crystal seeding and provides a containerless growth environment. These crystals have been oriented using back reflection Laue and TEM and cut into microsample tensile specimens by electric discharge machining. The microsample testing technique developed at Johns Hopkins is being utilized to measure the orientation, temperature and tension/compression dependence of the flow strength of TiAl. An outline of the microsample testing techniques that have been developed for this study and preliminary results follow in this paper.

  16. Characteristics of Friction Welding Between Solid Bar of 6061 Al Alloy and Pipe of Al-Si12CuNi Al Cast Alloy

    NASA Astrophysics Data System (ADS)

    Kimura, M.; Sakaguchi, H.; Kusaka, M.; Kaizu, K.; Takahashi, T.

    2015-11-01

    This paper describes the characteristics of friction welding between a solid bar of 6061 Al alloy and a pipe of Al-Si12CuNi (AC8A) Al cast alloy. When the joint was made by a continuous drive friction welding machine (conventional method), the AC8A portion of the joint showed heavy deformation and the AA6061 showed minimal deformation. In particular, the joint could not be successfully made with following conditions, because AC8A pipe side crushed due to insufficient friction heat or high pressure: a short friction time such as 0.3 s, high friction pressure such as 100 MPa, or high forge pressure such as 150 MPa. The heavy deformation of AC8A side was caused by increasing friction torque during braking. To prevent braking deformation until rotation stops, a joint was made by a continuous drive friction welding machine that has an electromagnetic clutch. When the clutch was released, the relative speed between both specimens simultaneously decreased to zero. When the joint was made with friction pressure of 25 MPa, friction time of 0.3 s, and forge pressure of 125 MPa, the joining could be successfully achieved and that had approximately 16% efficiency. In addition, when the joint was made with friction pressure of 25 MPa, friction time of 0.7 s, and forge pressure of 125 MPa, it had approximately 54% efficiency. However, all joints showed the fracture between the traveled weld interface and the AC8A side, because the weld interface traveled in the longitudinal direction of AC8A side from the first contacted position of both weld faying surfaces. Hence, it was clarified that the friction welding between a solid bar of AA6061 and a cast pipe of AC8A was not desirable since the traveling phenomena of the weld interface were caused by the combination of the shapes of the friction welding specimens.

  17. Ab initio calculation of the elastic properties of Al1-xLix (x⩽0.20) random alloys

    NASA Astrophysics Data System (ADS)

    Taga, A.; Vitos, L.; Johansson, B.; Grimvall, G.

    2005-01-01

    Ab initio total energy calculations, based on the exact muffin-tin orbital (EMTO) theory, are used to determine the elastic properties of Al1-xLix random alloys (x⩽0.20) in the face-centered-cubic crystallographic phase. The compositional disorder is treated within the framework of the single-site coherent potential approximation (CPA). The effect of the local lattice relaxation on the elastic constants is estimated using a supercell technique. We study the effect of the single-site approximation by comparing the theoretical ground-state properties calculated using different corrections to the Madelung energy. We find that the calculated equilibrium volumes and alloy formation energies strongly depend on the approximations employed in the Poisson equation, in accordance with former observations. At the same time, the experimental trends of the elastic moduli of disordered Al-Li alloys are well reproduced by the EMTO-CPA method. Using these theoretical results we show that the nonlinear effect of Li addition on the elastic constants originates from the detailed band structure of Al near the Fermi level.

  18. Age hardening characteristics and mechanical behavior of Al-Cu-Li-Zr-In alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.

    1989-01-01

    An investigation was conducted to determine the age-hardening response and cryogenic mechanical properties of superplastic Al-Cu-Li-Zr-In alloys. Two alloys with compositions Al-2.65Cu-2.17Li-O.13Zr (baseline) and Al-2.60Cu-2.34Li-0.16Zr-0.17In were scaled-up from 30 lb permanent mold ingots to 350 lb DC (direct chill) ingots and thermomechanically processed to 3.2 mm thick sheet. The microstructure of material which contained the indium addition was partially recrystallized compared to the baseline suggesting that indium may influence recrystallization behavior. The indium-modified alloy exhibited superior hardness and strength compared to the baseline alloy when solution-heat-treated at 555 C and aged at 160 C or 190 C. For each alloy, strength increased and toughness was unchanged or decreased when tested at - 185 C compared to ambient temperature. By using optimized heat treatments, the indium-modified alloy exhibited strength levels approaching those of the baseline alloy without deformation prior to aging. The increase in strength of these alloys in the T6 condition make them particularly attractive for superplastic forming applications where post-SPF parts cannot be cold deformed to increase strength.

  19. Analysis of heat-affected zone cracking in Ni/sub 3/Al alloys

    SciTech Connect

    Santella, M.L.; Maguire, M.C.; David, S.A.

    1986-01-01

    A key issue in the development of Ni/sub 3/Al for engineering applications is their weldability. Detailed welding studies have been done which show that iron-containing nickel aluminides are prone to heat-affected zone (HAZ) cracking. Hot ductility testing of these alloys has suggested that grain boundary cohesive strength controls high temperature ductility and the resistance to HAZ cracking. This analysis cannot, however, be used to explain the behavior of other aluminide alloys. The intention of this work is to more fully characterize the relationship between mechanical behavior and HAZ cracking susceptibility for Ni/sub 3/Al alloys.

  20. Effect of thermomechanical processing on mechanical properties of Fe-16 at. % Al alloy

    SciTech Connect

    Sikka, V.K.

    1994-12-31

    An iron-aluminum alloy containing 16 at. % Al, which is essentially free from environmental effect on its ductility, has been developed. This alloy has over 20% elongation at room temperature. This paper presents in detail the effect of vacuum versus air melting on the properties of Fe-16 at. % Al alloy. The comparative results have shown air-induction melting to produce lower room-temperature ductility for the identical processing steps. Additional processing steps required to improve the ductility of air-melted material are also identified.

  1. A surface analytical examination of Stringer particles in Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Larson, L. A.; Avalos-Borja, M.; Pizzo, P. P.

    1983-01-01

    A surface analytical examination of powder metallurgy processed Al-Li-Cu alloys was conducted. The oxide stringer particles often found in these alloys was characterized. Particle characterization is important to more fully understand their impact on the stress corrosion and fracture properties of the alloy. The techniques used were SIMS (Secondary Ion Mass Spectroscopy) and SAM (Scanning Auger Microscopy). The results indicate that the oxide stringer particles contain both Al and Li with relatively high Li content and the Li compounds may be associated with the stringer particles, thereby locally depleting the adjacent matrix of Li solute.

  2. Mechanical Responses of Superlight β-Based Mg-Li-Al-Zn Wrought Alloys under Resonance

    NASA Astrophysics Data System (ADS)

    Song, Jenn-Ming; Lin, Yi-Hua; Su, Chien-Wei; Wang, Jian-Yih

    2009-05-01

    To extend the application of lightweight Mg alloys in the automotive industry, this study suggests a β-based Mg-Li alloy (LAZ1110) with superior vibration fracture resistance by means of material design. In the cold-rolled state, a strengthened β matrix by the additions of Al and Zn, as well as intergranular platelike α precipitates, which are able to stunt the crack growth, contributes to a comparable vibration life with commercial Mg-Al-Zn alloys under a similar strain condition.

  3. Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

    NASA Technical Reports Server (NTRS)

    Verzasconi, S. L.; Morris, J. W., Jr.

    1989-01-01

    The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

  4. Effect of Ca addition on the corrosion behavior of Mg-Al-Mn alloy

    NASA Astrophysics Data System (ADS)

    Yang, Jiang; Peng, Jian; Nyberg, Eric A.; Pan, Fu-sheng

    2016-04-01

    The microstructures and corrosion resistance of magnesium-5 wt% aluminum-0.3 wt% manganese alloys (Mg-Al-Mn) with different Ca additions (0.2-4 wt%) were investigated. Results showed that with increasing Ca addition, the grain of the alloys became more refined, whereas the corrosion resistant ability of the alloys initially increased and then decreased. The alloy with 2 wt% Ca addition exhibited the best corrosion resistance, attributed to the effect of the oxide film and (Mg,Al)2Ca phases which were discontinuously distributed on the grain boundaries. These phases acted as micro-victims, they preferentially corroded to protect the α-Mg matrix. The oxide film formed on the alloy surface can hinder the solution further to protect the α-Mg matrix.

  5. Creep deformation of a two-phase TiAl/Ti[sub 3]Al lamellar alloy and the individual TiAl and Ti[sub 3]Al constituent phases

    SciTech Connect

    Bartholomeusz, M.F.; Wert, J.A. ); Qibin Yang )

    1993-08-01

    Two-phase TiAl/Ti[sub 3]Al alloys in which the constituent phases form a lamellar microstructure are reported to possess good combinations of low-temperature fracture toughness, tensile strength and fatigue resistance. However, information about the high-temperature creep properties of the two-phase TiAl/Ti[sub 3]Al alloys with lamellar microstructures (referred to as lamellar alloys in the remainder of the paper) is limited. Based on a simple rule of mixtures model of strength, it would be expected that the creep rates of the lamellar alloy would be between the creep rates of TiAl and Ti[sub 3]Al. In contrast to composite model predictions of strength, Polvani and coworkers found that the minimum creep rates of two duplex alloys, a [gamma]/[gamma][prime] nickel-base superalloy and NiAl/Ni[sub 2]AlTi, were significantly lower than the minimum creep rates of either of the constituent phases. They also reported that most dislocations in the two-phase NiAl/Ni[sub 2]AlTi alloy were contained within the semi-coherent interfacial dislocation networks between the two phases. Based on this observation they proposed that the creep rate is controlled by the rate at which dislocations moving through both phases are emitted and absorbed by the interphase dislocation networks. The greater strain hardening rate of the lamellar TiAl/Ti[sub 3]Al alloy suggests that it may exhibit lower steady-state creep rates that the individual constituent phases. The objective of the present study is to evaluate the creep properties of a TiAl/ Ti[sub 3]Al lamellar alloy and of the individual constituent phases. In this paper, the results of this investigation will be presented and compared with previously published results for this alloy system.

  6. Static and dynamic magnetic properties of epitaxial Co2FeAl Heusler alloy thin films

    NASA Astrophysics Data System (ADS)

    Ortiz, G.; Gabor, M. S.; Petrisor, T., Jr.; Boust, F.; Issac, F.; Tiusan, C.; Hehn, M.; Bobo, J. F.

    2011-04-01

    Structural and magnetic properties of epitaxial Co2FeAl Heusler alloy thin films were investigated. Films were deposited on single crystal MgO (001XS) substrates at room temperature, followed by an annealing process at 600 °C. MgO and Cr buffer layers were introduced in order to enhance crystalline quality, and improve magnetic properties. Structural analyses indicate that samples have grown in the B2 ordered epitaxial structure. VSM measures show that the MgO buffered sample displays a magnetization saturation of 1010 ± 30 emu/cm3, and Cr buffered sample displays a magnetization saturation of 1032 ± 40 emu/cm3. Damping factor was studied by strip-line ferromagnetic resonance measures. We observed a maximum value for the MgO buffered sample of about 8.5 × 10-3, and a minimum value of 3.8 × 10-3 for the Cr buffered one.

  7. Microplasticity and fracture in a Ti-15V-3Cr-3Al-3Sn alloy

    SciTech Connect

    Rabeeh, B.M.; Rokhlin, S.I.; Soboyejo, W.O.

    1996-12-15

    Linear Elasticity is generally considered to occur in most standard textbooks by the strengthening of chemical bonds in the regime below the proportional limit in most materials. In some cases, however, a number of researchers have recognized the possible role of localized microplasticity (microplasticity in this paper refers to localized plasticity on a microstructural level at stresses below the so-called bulk yield stress) in the so-called elastic deformation regime. There is, therefore, a need for careful studies of the micromechanisms of microplasticity in the so-called elastic regime. Micromechanisms of microplasticity will be presented in this paper for a metastable {beta} Ti-15V-3Cr-3Al-3Sn (Ti-15-3) alloy deformed in incremental stages to failure under monotonic loading. Micromechanisms of tensile deformation and fracture will be elucidated for a Ti-15-3 plate with single phase {beta} and Widmanstaetten {alpha}+{beta} microstructures.

  8. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces. PMID:15744719

  9. Strain ageing and yield plateau phenomena in {gamma}-TiAl based alloys containing boron

    SciTech Connect

    Cheng, T.T.; Bate, P.S.; Botten, R.R.; Lipsitt, H.A.

    1999-01-08

    There has been considerable interest over the past few years in {gamma}-TiAl based alloys since they offer a combination of low density and useful mechanical properties at temperatures higher than those possible with conventional titanium alloys. However, there are still serious limitations to their use in engineering components due to their limited ductility and fracture toughness. Much of the recent work has been focused on improving the room temperature ductility of these materials, and a significant part of the work has been involved with studying the effects of thermo-mechanical processing (TMP) and alloying. One of the alloying additions which has received much attention is boron. Addition of boron ({ge}0.5 at.%) leads to refined as-cast grain structures and can increase the strength and ductility of these alloys. If boron does segregate to grain boundaries, it would be expected that segregation would also occur at dislocations, which can result in solute locking and yield point phenomena. Nakano and Umakoshi`s results show some signs of this, with regions of distinct upward curvature in stress-strain curves for boron-containing material, although the flow stress was always increasing with strain. Evidence of strain ageing in TiAl alloys containing boron has also been reported by Wheeler et al., and the work reported here also suggests that boron can act to produce solute locking of glide dislocations in a different class of near {gamma}-TiAl alloys.

  10. Synthesis and characterization of quasicrystals in an Al-Fe-W alloy

    SciTech Connect

    Mukhopadhyay, N.K.; Weatherly, G.C.; Embury, J.D. ); Lloyd, D.J. )

    1992-07-01

    After the discovery of quasicrystals (QC) in an al-14% Mn alloy, many attempts have been made to find alloy systems which form quasicrystals. Much effort has been devoted to the study of the Al-Fe system and its modification by Cu and other elements such as Mn, Cr, Mo and Ta to improve the ease of forming icosahedral quasicrystals (IQC). Although the Al-Fe system does not form IQC, the formation of a decagonal quasicrystal (DQC) being favored, these elements promote the IQC phase. This paper considers the Al-Fe system and its modification by W and demonstrates the existence of IQC in an Al-Fe-W ternary alloy.

  11. Local formation of a Heusler structure in CoFe-Al alloys

    NASA Astrophysics Data System (ADS)

    Wurmehl, S.; Jacobs, P. J.; Kohlhepp, J. T.; Swagten, H. J. M.; Koopmans, B.; Maat, S.; Carey, M. J.; Childress, J. R.

    2011-01-01

    We systematically study the changes in the local atomic environments of Co in CoFe-Al alloys as a function of Al content by means of nuclear magnetic resonance. We find that a Co2FeAl Heusler type structure is formed on a local scale. The observed formation of a highly spin-polarized Heusler compound may explain the improved magnetotransport properties in CoFe-Al based current-perpendicular-to-the-plane spin-valves.

  12. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  13. Microstructural stability of Fe-Cr-Al alloys at 450-550 °C

    NASA Astrophysics Data System (ADS)

    Ejenstam, Jesper; Thuvander, Mattias; Olsson, Pär; Rave, Fernando; Szakalos, Peter

    2015-02-01

    Iron-Chromium-Aluminium (Fe-Cr-Al) alloys have been widely investigated as candidate materials for various nuclear applications. Albeit the excellent corrosion resistance, conventional Fe-Cr-Al alloys suffer from α-α‧ phase separation and embrittlement when subjected to temperatures up to 500 °C, due to their high Cr-content. Low-Cr Fe-Cr-Al alloys are anticipated to be embrittlement resistant and provide adequate oxidation properties, yet long-term aging experiments and simulations are lacking in literature. In this study, Fe-10Cr-(4-8)Al alloys and a Fe-21Cr-5Al were thermally aged in the temperature interval of 450-550 °C for times up to 10,000 h, and the microstructures were evaluated mainly using atom probe tomography. In addition, a Kinetic Monte Carlo (KMC) model of the Fe-Cr-Al system was developed. No phase separation was observed in the Fe-10Cr-(4-8)Al alloys, and the developed KMC model yielded results in good agreement with the experimental data.

  14. The effect of Zn on precipitation in Al-Mg-Si alloys

    NASA Astrophysics Data System (ADS)

    Saito, Takeshi; Wenner, Sigurd; Osmundsen, Elisa; Marioara, Calin D.; Andersen, Sigmund J.; Røyset, Jostein; Lefebvre, Williams; Holmestad, Randi

    2014-07-01

    Effects of addition of Zn (up to 1 wt%) on microstructure, precipitate structure and intergranular corrosion (IGC) in an Al-Mg-Si alloys were investigated. During ageing at 185 °C, the alloys showed modest increases in hardness as function of Zn content, corresponding to increased number densities of needle-shaped precipitates in the Al-Mg-Si alloy system. No precipitates of the Al-Zn-Mg alloy system were found. Using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), the Zn atoms were incorporated in the precipitate structures at different atomic sites with various atomic column occupancies. Zn atoms segregated along grain boundaries, forming continuous film. It correlates to high IGC susceptibility when Zn concentration is ~1wt% and the materials in peak-aged condition.

  15. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  16. Porous Ti6Al4V alloys with enhanced normalized fatigue strength for biomedical applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Zhou, Lian

    2016-03-01

    In this paper, porous Ti6Al4V alloys for biomedical applications were fabricated by diffusion bonding of alloy meshes. The compression-compression fatigue behavior was studied. It results that porous Ti6Al4V alloys show enhanced normalized fatigue strength which is in the range of 0.5-0.55 at 10(6)cycles. The porosity has some effect on the absolute S-N curves but minor effect on the normalized S-N curves. The relationship between strain per cycle and number of cycles shows three distinct stages and the value of strain per cycle is constant in stage II. The reasons for the higher normalized fatigue strength of porous Ti6Al4V alloys are discussed based on the fatigue crack initiation and propagation. PMID:26706555

  17. Commercialization status of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  18. An important factor powerfully influencing the Al Ni-based alloys' glass-forming ability

    NASA Astrophysics Data System (ADS)

    Bo, Zhang; Xiufang, Bian; Chunxia, Fu; Na, Han; Jiankun, Zhou; Weimin, Wang

    2005-12-01

    In order to get better glass-forming abilities (GFAs), Ni atoms are partially replaced by Cu and Co atoms in Al84Ni12Zr4 alloys. Thermal analysis shows that the reduced crystallization temperature Trx has no direct correlation with the GFA of the alloys. However, it is notable that prepeaks have been found in the total structure factors of the amorphous Al84Ni(12-x)Zr4Cux and Al84Ni(12-x)Zr4Cox alloys. In addition, the results prove that the intensity of the prepeaks influences the GFA powerfully. The amorphous alloys with larger intensity of the prepeak show better GFA. The influence of prepeaks on the GFA can be explained by the atomic configuration difference among the liquid, crystal and glass states.

  19. Solidification Behavior of gamma'-Ni3Al Containing Alloys in the Ni-Al-O System

    NASA Technical Reports Server (NTRS)

    Copland, Evan

    2007-01-01

    The chemical activities of Al and Ni in gamma(prime)-Ni3Al-containing systems were measured using the multi-cell Knudsen effusion-cell mass spectrometry technique (multi-cell KEMS), over the composition range 8 - 32 at.%Al and temperature range T = 1400 - 1750 K. From these measurements a better understanding of the equilibrium solidification behaviour of gamma(prime)-Ni3Al-containing alloys in the Ni-Al-O system was established. Specifically, these measurements revealed that (1) gamma(prime)-Ni3Al forms via the peritectiod reaction, gamma + Beta (+ A12O3) = gamma (prime) (+ Al2O3), at 1633 +/- 1 K, (2) the {gamma + Beta + Al2O3} phase field is stable over the temperature range 1633 through 1640 K, and (3) equilibrium solidification occurs by the eutectic reaction, L (+ Al2O3) = gamma + Beta (+ Al2O3), at 1640 +/- 1 K and a liquid composition of 24.8 +/- 0.2 at.%Al (at an unknown oxygen content). When projected onto the Ni-Al binary, this behaviour is inconsistent with the current Ni-Al phase diagram and a new diagram is proposed. This new Ni-Al phase diagram explains a number of unusual steady-state solidification structures reported previously and provides a much simpler reaction scheme in the vicinity of the gamma(prime)-Ni3Al phase field.

  20. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  1. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries.

    PubMed

    Yan, Jianfeng; Heckman, Nathan M; Velasco, Leonardo; Hodge, Andrea M

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  2. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    PubMed Central

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  3. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    NASA Astrophysics Data System (ADS)

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-05-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering.

  4. Influence of testing environment on the room temperature ductility of FeAl alloys

    NASA Technical Reports Server (NTRS)

    Gaydosh, D. J.; Nathal, M. V.

    1990-01-01

    The effects of testing atmospheres (air, O2, N2, and vacuum) on the room-temperature ductility of Fe-40Al, Fe-40Al-0.5B, and Fe-50Al alloys were investigated. The results confirmed the decrease in room-temperature ductility of Fe-rich FeAl alloys by the interaction of the aluminide with water vapor, reported previously by Liu et al. (1989). The highest ductilities were measured in the atmosphere with the lowest moisture levels, i.e., in vacuum. It was found that significant ductility is still restricted to Fe-rich alloys (Fe-40Al), as the Fe-50Al alloy remained brittle under all testing conditions. It was also found that slow cooling after annealing was beneficial, and the effect was additive to the environmental effect. The highest ductility measurements in this study were 9 percent elongation in furnace-cooled Fe-40Al and in Fe-40Al-0.5B, when tested in vacuum.

  5. Apatite deposition and collagen coating effects in Ti-Al-V and Ti-Al-Nb alloys

    NASA Astrophysics Data System (ADS)

    Choi, Y.; Hong, S. I.

    2014-12-01

    The biomimetic deposition rate of apatite for Ti-6Al-4V was found to be greater than that for Ti-6Al-7Nb in regular 1 × Modified SBF. The coating of collagen was found to enhance the biomimetic deposition of apatite on Ti-6Al-4V and Ti-6Al-7Nb. The nucleation and growth of the apatite deposition layer was faster on collagen coated Ti alloys. An interesting observation is that the granular structure became less clear and the nodular boundary became obscure in apatite deposited on the collagen-coated Ti alloys. The ill-defined granular structure may be associated with the presence of more amorphous calcium phosphate. The morphology of apatite nodules was found to be modified by collagen coating and collagen addition.

  6. Development of Ultrafine, Lamellar Structures in Two-Phase {gamma}-TiAl Alloys

    SciTech Connect

    Maziasz, P.J., Liu, C.T.

    1997-12-31

    Processing of two-phase gamma-TiAl alloys (Ti-47Al-2Cr-2Nb or minor modifications thereof) above the alpha-transus temperature (T {sub alpha}) produced unique refined-colony/ultrafine lamellar structures in both powder- and ingot-metallurgy (P/M and I/M, respectively) alloys. These ultrafine lamellar structures consist of fine laths of the gamma and alpha {sub 2} phases, with average interlamellar spacings (lambda {sub Lambda}) of 100-200 nm and alpha {sub 2}-alpha {sub 2} spacings (lambda {sub alpha}) of 200-500 nm, and are dominated by gamma/alpha {sub 2} interfaces. This characteristic microstructure forms by extruding P/M Ti-47Al-2Cr-2Nb alloys above T {sub alpha}, and also forms with finer colony size but slightly coarser fully-lamellar structures by hot-extruding similar I/M alloys. Alloying additions of B and W refine lambda {sub L} and lambda {sub alpha} in both I/M Ti-47Al (cast and heat-treated above T {sub alpha}) or in extruded Ti-47Al-2Cr-2Nb alloys. The ultrafine lamellar structure in the P/M alloy remains stable during heat-treatment at 900 {degrees}C for 2h, but becomes unstable after 4h at 982 {degrees}C; the ultrafine lamellar structure remains relatively stable after aging for {gt}5000 h at 800 {degrees}C. Additions of B+W dramatically improve the coarsening resistance of lambda L and lambda alpha in the I/M Ti-47Al alloys aged for 168 h at 1000{degrees}C. In both the P/M and I/M Ti-47Al-2Cr-2Nb alloys, these refined-colony/ultrafine-lamellar structures correlate with high strength and good ductility at room temperature, and very good strength at high temperatures. While refining the colony size improves the room-temperature ductility, alloys with finer lambda {sub L} are stronger at both room- and high-temperatures. Additions of B+W produce finer as-processed lambda {sub L} and lambda {sub alpha} in I/M TiAl alloys, and stabilize such structures during heat-treatment or aging.

  7. Magnetic properties of ultrasoft-nanocomposite FeAlSiBNbCu alloys

    NASA Astrophysics Data System (ADS)

    Todd, I.; Tate, B. J.; Davies, H. A.; Gibbs, M. R. J.; Kendall, D.; Major, R. V.

    2000-06-01

    The effects of up to 10 at% substitution of Fe by Al on the microstructure and DC and AC magnetic properties of nanocrystalline FeSiBCuNb alloy ribbon are summarised and analysed. The minimum DC H c developed during annealing decreases by 40% for 2 at% Al (to 0.3 A/m) and remains roughly constant for larger Al contents. The largest peak value of μ 0.4 at 50 Hz also corresponds to 2 at% Al. The best frequency response for μ 0.4 occurs for 6 at% Al while there was no improvement in AC power loss behaviour over the 0% Al alloy. The improvements in DC H c and AC μ 0.4 are ascribed to a reduction in K 1 of the Fe-Si-based nanocrystallites by the introduction of Al.

  8. Recovery of Li from alloys of Al-Li and Li-Al using engineered scavenger compounds

    SciTech Connect

    Riley, W.D.; Jong, B.W.; Collins, W.K.; Gerdemann, S.J.

    1992-01-01

    The invention relates to a process for obtaining Li metal selectively recovered from Li-Al or Al-Li alloy scrap by: (1) removing Li from aluminum-lithium alloys at temperatures between about 400 C-750 C in a molten salt bath of KC1-LiCl using lithium titanate (Li2O.3TiO2) as an engineered scavenger compound (ESC); and (2) electrodepositing of Li from the loaded ESC to a stainless steel electrode. By use of the second step, the ESC is prepared for reuse. A molten salt bath is required in the invention because of the inability of molten aluminum alloys to wet the ESC.

  9. A ternary Ni-Al-W EAM potential for Ni-based single crystal superalloys

    NASA Astrophysics Data System (ADS)

    Fan, Qin-Na; Wang, Chong-Yu; Yu, Tao; Du, Jun-Ping

    2015-01-01

    Based on experiments and first-principles calculations, a ternary Ni-Al-W embedded-atom-method (EAM) potential is constructed for the Ni-based single crystal superalloys. The potential predicts that W atoms do not tend to form clusters in γ(Ni), which is consistent with experiments. The impurity diffusion of W in γ(Ni) is investigated using the five-frequency model. The diffusion coefficients and the diffusion activation energy of W are in reasonable agreement with the data in literatures. By W doping, the lattice misfit between the two phases decreases and the elastic constants of γ‧(Ni3Al) increase. As for alloyed elements Co, Re and W, the pinning effect of solute atom on the γ(Ni)/γ‧(Ni3Al) misfit dislocation increases with the increasing of the atomic radius.

  10. Investigation of Advanced Processed Single-Crystal Turbine Blade Alloys

    NASA Technical Reports Server (NTRS)

    Peters, B. J.; Biondo, C. M.; DeLuca, D. P.

    1995-01-01

    This investigation studied the influence of thermal processing and microstructure on the mechanical properties of the single-crystal, nickel-based superalloys PWA 1482 and PWA 1484. The objective of the program was to develop an improved single-crystal turbine blade alloy that is specifically tailored for use in hydrogen fueled rocket engine turbopumps. High-gradient casting, hot isostatic pressing (HIP), and alternate heat treatment (HT) processing parameters were developed to produce pore-free, eutectic-free microstructures with different (gamma)' precipitate morphologies. Test materials were cast in high thermal gradient solidification (greater than 30 C/cm (137 F/in.)) casting furnaces for reduced dendrite arm spacing, improved chemical homogeneity, and reduced interdendritic pore size. The HIP processing was conducted in 40 cm (15.7 in.) diameter production furnaces using a set of parameters selected from a trial matrix study. Metallography was conducted on test samples taken from each respective trial run to characterize the as-HIP microstructure. Post-HIP alternate HT processes were developed for each of the two alloys. The goal of the alternate HT processing was to fully solution the eutectic gamma/(gamma)' phase islands and to develop a series of modified (gamma)' morphologies for subsequent characterization testing. This was accomplished by slow cooling through the (gamma)' solvus at controlled rates to precipitate volume fractions of large (gamma)'. Post-solution alternate HT parameters were established for each alloy providing additional volume fractions of finer precipitates. Screening tests included tensile, high-cycle fatigue (HCF), smooth and notched low-cycle fatigue (LCF), creep, and fatigue crack growth evaluations performed in air and high pressure (34.5 MPa (5 ksi)) hydrogen at room and elevated temperature. Under the most severe embrittling conditions (HCF and smooth and notched LCF in 34.5 MPa (5 ksi) hydrogen at 20 C (68 F), screening test

  11. Fracture toughness and corrosion resistance of semisolid AlSi5 alloy

    SciTech Connect

    Pola, A.; Montesano, L.; Gelfi, M.; Roberti, R.

    2011-05-04

    The aim of this work was to investigate fracture toughness and corrosion resistance of semisolid AlSi5 castings, compared to samples obtained from conventional casting operations. In order to have a semisolid microstructure, the melt alloy was treated by means of ultrasound during solidification and then poured into permanent moulds. Mechanical properties of semisolid and conventional castings were compared by means of ultimate tensile strength (R{sub m}), yield stress (Rp{sub 02}) and hardness (HV) measurements. Fracture mechanics tests were carried out on Single Edge Notched Bend (SENB) specimens, machined from castings, and pre-cracked by fatigue. These tests were performed to determine the effect of the microstructure on the J-Integral resistance (J-R) behavior and to deeply understand the ductile fracture behaviour of semisolid parts. The J-Integral versus spaced crack extension (J-{Delta}a) curves showed an improved resistance of the semisolid microstructure, due to the higher ductility. Finally, the corrosion behaviour of semisolid samples was compared to that of castings coming from solidification of fully liquid alloy by means of electrochemical potentiodynamic polarization tests. It was observed that the globular microstructure offers better quality, in terms of higher mechanical properties, as a consequence of a more uniform distribution of the solute.

  12. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J.

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  13. Evolution of Fe Bearing Intermetallics During DC Casting and Homogenization of an Al-Mg-Si Al Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Grant, P. S.; O'Reilly, K. A. Q.

    2016-04-01

    The evolution of iron (Fe) bearing intermetallics (Fe-IMCs) during direct chill casting and homogenization of a grain-refined 6063 aluminum-magnesium-silicon (Al-Mg-Si) alloy has been studied. The as-cast and homogenized microstructure contained Fe-IMCs at the grain boundaries and within Al grains. The primary α-Al grain size, α-Al dendritic arm spacing, IMC particle size, and IMC three-dimensional (3D) inter-connectivity increased from the edge to the center of the as-cast billet; both α c-AlFeSi and β-AlFeSi Fe-IMCs were identified, and overall α c-AlFeSi was predominant. For the first time in industrial billets, the different Fe-rich IMCs have been characterized into types based on their 3D chemistry and morphology. Additionally, the role of β-AlFeSi in nucleating Mg2Si particles has been identified. After homogenization, α c-AlFeSi predominated across the entire billet cross section, with marked changes in the 3D morphology and strong reductions in inter-connectivity, both supporting a recovery in alloy ductility.

  14. Evolution of Fe Bearing Intermetallics During DC Casting and Homogenization of an Al-Mg-Si Al Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Grant, P. S.; O'Reilly, K. A. Q.

    2016-06-01

    The evolution of iron (Fe) bearing intermetallics (Fe-IMCs) during direct chill casting and homogenization of a grain-refined 6063 aluminum-magnesium-silicon (Al-Mg-Si) alloy has been studied. The as-cast and homogenized microstructure contained Fe-IMCs at the grain boundaries and within Al grains. The primary α-Al grain size, α-Al dendritic arm spacing, IMC particle size, and IMC three-dimensional (3D) inter-connectivity increased from the edge to the center of the as-cast billet; both α c-AlFeSi and β-AlFeSi Fe-IMCs were identified, and overall α c-AlFeSi was predominant. For the first time in industrial billets, the different Fe-rich IMCs have been characterized into types based on their 3D chemistry and morphology. Additionally, the role of β-AlFeSi in nucleating Mg2Si particles has been identified. After homogenization, α c-AlFeSi predominated across the entire billet cross section, with marked changes in the 3D morphology and strong reductions in inter-connectivity, both supporting a recovery in alloy ductility.

  15. Producing Ti-6Al-4V plate from single-melt EBCHM ingot

    NASA Astrophysics Data System (ADS)

    Wood, J. R.

    2002-02-01

    The study reviewed in this paper was initiated to produce low-cost, aerospace-quality Ti-6Al-4V alloy plate directly from single melt, electron beam cold hearth melted slab ingots. This study is one of the programs of the Metals Affordability Initiative Consortium under the direction of the U.S. Air Force Research Laboratory’s Materials and Manufacturing Directorate. The main objective of this program is to achieve significant cost savings for titanium plate production while accelerating the implementation time. This article discusses the progress to date in this multi-year program.

  16. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  17. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  18. Wear and Friction Characteristics of AlN/Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Nakamura, Masashi; Kubota, Sadayuki; Suzuki, Hideto; Haraguchi, Tadao

    2015-10-01

    The use of diamond-like carbon (DLC) coatings has the potential to greatly improve the wear resistance and friction of aluminum alloys, but practical application has so far been limited by poor adhesion due to large difference in hardness and elasticity between the two materials. This study investigates the deposition of DLC onto an Al-alloy using an intermediate AlN layer with a graded hardness to create a hybrid coating. By controlling the hardness of the AlN film, it was found that the wear life of the DLC film could be improved 80-fold compared to a DLC film deposited directly onto Al-alloy. Furthermore, it was demonstrated through finite element simulation that creating a hardness gradient in the AlN intermediate layer reduces the distribution of stress in the DLC film, while also increasing the force of adhesion between the DLC and AlN layers. Given that both the DLC and AlN films were deposited using the same unbalanced magnetron sputtering method, this process is considered to represent a simple and effective means of improving the wear resistance of Al-alloy components commonly used within the aerospace and automotive industries.

  19. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  20. Recovery and recrystallisation in mechanically alloyed and annealed, legacy, FeCrAlY ODS alloy precursor powders

    NASA Astrophysics Data System (ADS)

    Dawson, K.; Rao, A.; Tatlock, G. J.; Jones, A. R.

    2015-08-01

    This study presents findings related to the recrystallisation behaviour in Mechanically Alloyed (MA) and annealed powders of legacy commercial Oxide Dispersion Strengthened (ODS) FeCrAl alloys PM2000, MA956 and ODM751. Annealing of as-MA ODS alloy powders at temperatures ≥ 800 °C induced primary recrystallisation. The volume fraction (Vf) recrystallised increased with higher annealing temperatures in the range studied (∼800-1050 °C). However, low temperature (650 °C) recovery reduced the subsequent kinetics of recrystallisation in PM2000 alloy. Transmission Electron Microscopy (TEM) analysis of annealed PM2000 and MA956 alloy powders indicates that precipitation of nano-particulate Y-Al-O phases begins at temperatures as low as 650 °C and microstructural changes during annealing of ODS powders involved interactions between nano-particle formation and recovery/recrystallisation processes. High number densities (NV > 1023 m-3) of coherent nano-precipitates were identified in both recovered and recrystallised regions of powder particles. These formed over a range of temperatures used in the consolidation processing of ODS alloys. The orientation relationship between nano-particles and the matrix was identical in both recovered and recrystallised grains, indicating that particles were dissolved at recrystallising interfaces and subsequently reprecipitated. Examination and comparison of as-MA and annealed powder specimens suggests that nuances in the manufacturing of these three, nominally similar, alloys leads to differences in recovery/recrystallisation behaviour, which may influence microstructure and, ultimately, properties in the final product form.

  1. Structure and magnetic properties of a Ni3(Al, Fe, Cr) single crystal subjected to high-temperature deformation

    NASA Astrophysics Data System (ADS)

    Kazantseva, N. V.; Rigmant, M. B.; Stepanova, N. N.; Davydov, D. I.; Shishkin, D. A.; Terent'ev, P. B.; Vinogradova, N. I.

    2016-05-01

    The structure and magnetic properties of the Ni3(Al, Fe, Cr) single crystal subjected to high-temperature tensile deformation to failure at 850-900°C have been studied. No recrystallized grains and metastable phases were found. The rupture zone of the alloy subjected to deformation (at 900°C) to the highest degree demonstrates the fragmentation accompanied by rotation of atomic layers and changes of the chemical composition in the nickel and aluminum sublattices. Magnetic studies of the alloy have shown the existence of two Curie temperatures for samples cut from the rupture zone. Samples cut away from the rupture zone exhibit no additional magnetic transitions; twines and planar stacking faults in the alloy structure. The alloy deformed to the lower degree of deformation (at 850°C) also demonstrates twins; no ferromagnetic state was found to form.

  2. (Si){sub 5-2y}(AlP){sub y} alloys assembled on Si(100) from Al-P-Si{sub 3} building units

    SciTech Connect

    Watkins, T.; Chizmeshya, A. V. G.; Kouvetakis, J.; Jiang, L.; Xu, C.; Smith, D. J.; Menendez, J.

    2012-01-09

    An original class of IV/III-V hybrid (Si){sub 5-2y}(AlP){sub y}/Si(100) semiconductors have been produced via tailored interactions of molecular P(SiH{sub 3}){sub 3} and atomic Al yielding tetrahedral ''Al-P-Si{sub 3}'' building blocks. Extensive structural, optical, and vibrational characterization corroborates that these units condense to assemble single-phase, monocrystalline alloys containing 60%-90% Si (y = 0.3-1.0) as nearly defect-free layers lattice-matched to Si. Spectroscopic ellipsometry and density functional theory band structure calculations indicate mild compositional bowing of the band gaps, suggesting that the tuning needed for optoelectronic applications should be feasible.

  3. Understanding the Origins of Intergranular Corrosion in Copper-Containing Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Kairy, Shravan K.; Alam, Talukder; Rometsch, Paul A.; Davies, Chris H. J.; Banerjee, Raj; Birbilis, Nick

    2016-03-01

    A definitive understanding of the mechanism of intergranular corrosion (IGC) in under-aged (UA) Cu-containing Al-Mg-Si alloys has not been clear to date. The grain boundary microstructure and chemistry in an UA Cu-containing Al-Mg-Si alloy were characterized by coupling atom probe tomography and scanning transmission electron microscopy. The rapid formation of an ultra-thin wetting Cu layer and discrete Q-phase (Al4Cu2Mg8Si7) precipitates along the grain boundaries, and a precipitate-free zone adjacent to the grain boundaries in the UA condition contribute to IGC.

  4. Microstructure and wear resistance of Al-SiC composites coatings on ZE41 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Rodrigo, P.; Campo, M.; Torres, B.; Escalera, M. D.; Otero, E.; Rams, J.

    2009-08-01

    Al and Al-SiC composites coatings were prepared by oxyacetylene flame spraying on ZE41 magnesium alloy substrates. Coatings with controlled reinforcement rate of up to 23 vol.% were obtained by spraying mixtures containing aluminium powder with up to 50 vol.% SiC particles. The coatings were sprayed on the magnesium alloy with minor degradation of its microstructure or mechanical properties. The coatings were compacted to improve their microstructure and protective behaviour. The wear behaviour of these coatings has been tested using the pin-on-disk technique and the reinforced coatings provided 85% more wear resistance than uncoated ZE41 and 400% more than pure Al coatings.

  5. Electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys for biomedical applications.

    PubMed

    Lu, Jinwen; Zhao, Yongqing; Niu, Hongzhi; Zhang, Yusheng; Du, Yuzhou; Zhang, Wei; Huo, Wangtu

    2016-05-01

    The present study is to investigate the microstructural characteristics, electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys with Fe addition for biomedical application, and Ti-6Al-4V alloy with two-phase (α+β) microstructure is also studied as a comparison. Microstructural characterization reveals that the phase and crystal structure are sensitive to the Fe content. Ti-6Al alloy displays feather-like hexagonal α phase, and Ti-6Al-1Fe exhibits coarse lath structure of hexagonal α phase and a small amount of β phase. Ti-6Al-2Fe and Ti-6Al-4Fe alloys are dominated by elongated, equiaxed α phase and retained β phase, but the size of α phase particle in Ti-6Al-4Fe alloy is much smaller than that in Ti-6Al-2Fe alloy. The corrosion resistance of these alloys is determined in SBF solution at 37 °C. It is found that the alloys spontaneously form a passive oxide film on their surface after immersion for 500 s, and then they are stable for polarizations up to 0 VSCE. In comparison with Ti-6Al and Ti-6Al-4V alloys, Ti-6Al-xFe alloys exhibit better corrosion resistance with lower anodic current densities, larger polarization resistances and higher open-circuit potentials. The passive layers show stable characteristics, and the wide frequency ranges displaying capacitive characteristics occur for high iron contents. Elasticity experiments are performed to evaluate the elasticity property at room temperature. Ti-6Al-4Fe alloy has the lowest Young's modulus (112 GPa) and exhibits the highest strength/modulus ratios as large as 8.6, which is similar to that of c.p. Ti (8.5). These characteristics of Ti-6Al-xFe alloys form the basis of a great potential to be used as biomedical implantation materials. PMID:26952395

  6. Research of Mechanical Property Gradient Distribution of Al-Cu Alloy in Centrifugal Casting

    NASA Astrophysics Data System (ADS)

    Sun, Zhi; Sui, Yanwei; Liu, Aihui; Li, Bangsheng; Guo, Jingjie

    Al-Cu alloy castings are obtained using centrifugal casting. The regularity of mechanical property gradient distribution of Al-Cu alloy castings with the same centrifugal radius at different positions is investigated. The result shows that the tensile strength, yield strength, elongation and microscope hardness exhibit the following gradient distribution characteristic — high on both sides and low on the center. The trend of mechanical property gradient distribution of Al-Cu alloy increases with the increase in the rotation speed. Moreover, the mechanical properties of casting centerline two sides have asymmetry. The reason is that the grain size of casting centerline two sides and Al2Cu phase and Cu content change correspondingly.

  7. Microstructural evolution in Al-Zn-Mg-Cu-Sc-Zr alloys during short-time homogenization

    NASA Astrophysics Data System (ADS)

    Liu, Tao; He, Chun-nian; Li, Gen; Meng, Xin; Shi, Chun-sheng; Zhao, Nai-qin

    2015-05-01

    Microstructural evolution in a new kind of aluminum (Al) alloy with the chemical composition of Al-8.82Zn-2.08Mg-0.80Cu-0.31Sc-0.3Zr was investigated. It is found that the secondary phase MgZn2 is completely dissolved into the matrix during a short homogenization treatment (470°C, 1 h), while the primary phase Al3(Sc,Zr) remains stable. This is due to Sc and Zr additions into the Al alloy, high Zn/Mg mass ratio, and low Cu content. The experimental findings fit well with the results calculated by the homogenization diffusion kinetics equation. The alloy shows an excellent mechanical performance after the short homogenization process followed by hot-extrusion and T6 treatment. Consequently, a good combination of low energy consumption and favorable mechanical properties is obtained.

  8. Brazeability of a 3003 Aluminum alloy with Al-Si-Cu-based filler metals

    NASA Astrophysics Data System (ADS)

    Tsao, L. C.; Weng, W. P.; Cheng, M. D.; Tsao, C. W.; Chuang, T. H.

    2002-08-01

    Al-Si-Cu-based filler metals have been used successfully for brazing 6061 aluminum alloy as reported in the authors’ previous studies. For application in heat exchangers during manufacturing, the brazeability of 3003 aluminum alloy with these filler metals is herein further evaluated. Experimental results show that even at such a low temperature as 550 °C, the 3003 alloys can be brazed with the Al-Si-Cu fillers and display bonding strengths that are higher than 77 MPa as well. An optimized 3003 joint is attained in the brazements with the innovative Al-7Si-20Cu-2Sn-1Mg filler metal at 575 °C for 30 min, which reveals a bonding strength capping the 3003 Al matrix.

  9. Designing Gamma TiAl Alloys (K5 Based) for Use at 840 C and Above

    NASA Technical Reports Server (NTRS)

    Kim, Young-Won; Kim, Sang-Lan

    2002-01-01

    The objective of this program was to investigate how carbon additions and Al content variation affects RT tensile properties and creep performance in gamma TiAl alloys. On the basis of the results from the work four alloys were selected within the composition range of Ti-(44.7-47.0) Al-(1.0-1.7)Cr-3.0Nb-0.2W-0.2B-(0.23-0.43)C-(0, 0.2)Si. Through extensive annealing/aging experiments, detailed observations of microstructure evolution, property measurements and analyses, comprehensive understanding was made in the carbide formation process. It was found that creep properties depend on the distribution of carbide particles, which is controlled not only by the aging process but also the amount ratio fo Al and carbon. From the results and analysis, new creep-resistant alloy compositions are suggested for further development.

  10. Corrosion Performance Based on the Microstructural Array of Al-Based Monotectic Alloys in a NaCl Solution

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Freitas, Emmanuelle S.; Garcia, Amauri

    2014-01-01

    The aim of this study is to compare the electrochemical behavior of three monotectic Al-based alloys (Al-Pb, Al-Bi, and Al-In) in a 0.5 M NaCl solution at room temperature. Two distinct microstructure arrays were experimentally obtained for each Al monotectic alloy by using a water-cooled unidirectional solidification system. Results of electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and impedance parameters obtained by an equivalent circuit analysis are discussed. It was found that the Al-Pb alloy has lower corrosion current density, higher polarization resistance, lower relative weight, and cost than the corresponding values of Al-Bi and Al-In alloys. It is also shown that the electrochemical behavior of the three alloys examined are intimately correlated with the scale of the corresponding microstructure, with smaller droplets and spacings (i.e., cell and interphase spacings) being associated with a decrease in the corrosion resistance.

  11. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2<111> and a<100> were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  12. The fracture resistance of 1420 and 1421 Al-Mg-Li alloys

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Hafley, R. A.; Wagner, J. A.; Lisagor, W. B.

    1993-01-01

    The resistance to stable crack growth in 1420-T6 (Al-5Mg-2.1Li-0.1Zr-0.01Sc, less than 0.06Fe, in wt pct) and 1421-T6 (Al-4.7Mg-1.9Li-0.09Zr-0.2Sc, less than 0.06Fe) Al-Mg-Li alloys was investigated, based on the R curves generated in accordance with ASTM E561-86 and fractography analyses. The crack resistance of 1420 and 1421 alloys was found to be comparable to that of the conventional Space Shuttle External Tank Al alloy, 2219-T87. The main differences in the fracture behaviors arose from differences in the alloys' microstructures. In the case of 1420 alloy, a slightly enhanced toughness behavior was observed, due to the T-phase precipitates, which may have promoted more homogeneous deformation and enhanced microvoid coalescence. In the case of 1421 alloy, the addition of Sc led to a refined grain size and resulted in slightly reduced toughness.

  13. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    DOE PAGESBeta

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition.more » Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.« less

  14. Intrinsic fatigue crack growth rates for Al-Li-Cu-Mg alloys in vacuum

    SciTech Connect

    Slavik, D.C.; Gangloff, R.P.; Starke, E.A. Jr ); Blankenship, C.P. Jr )

    1993-08-01

    The influences of microstructure and deformation mode on inert environment intrinsic fatigue crack propagation were investigated for Al-Li-Cu-Mg alloys AA2090, AA8090, and X2095 compared to AA2024. The amount of coherent shearable [delta][prime] (Al[sub 3]Li) precipitates and extent of localized planar slip deformation were reduced by composition (increased Cu/Li in X2095) and heat treatment (double aging of AA8090). Intrinsic growth rates, obtained at high constant K[sub max] to minimize crack closure and in vacuum to eliminate any environmental effect, were alloy dependent; da/dN varied up to tenfold based on applied [Delta]K or [Delta]K/E. When compared based on a crack tip cyclic strain or opening displacement parameter ([Delta]K/([sigma][sub ys]E)[sup 1/2]), growth rates were equivalent for alloys except X2095-T8 which exhibited unique fatigue crack growth resistance. Tortuous fatigue crack profiles and large fracture surface facets were observed for each Al-Li alloy independent of the precipitates present, particularly [sigma][prime], and the localized slip deformation structure. Reduced fatigue crack propagation rates for X2095 in vacuum are not explained by either residual crack closure or slip reversibility arguments; the origin of apparent slip band facets in a homogeneous slip alloy is unclear. Better understanding of crack tip damage accumulation and fracture surface facet crystallography is required for Al-Li alloys with varying slip localization.

  15. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2<111> and a<100> were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  16. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    SciTech Connect

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.

  17. Interdiffusion behavior between NiAlHf coating and Ni-based single crystal superalloy with different crystal orientations

    NASA Astrophysics Data System (ADS)

    Wang, Ruili; Gong, Xueyuan; Peng, Hui; Ma, Yue; Guo, Hongbo

    2015-01-01

    NiAlHf coatings were deposited onto Ni-based single crystal (SC) superalloy with different crystal orientations by electron beam physical vapor deposition (EB-PVD). The effects of the crystal orientations of the superalloy substrate on inter-diffusion behavior between the substrate and the NiAlHf coating were investigated. Substrate diffusion zone (SDZ) containing needle-like μ phases and interdiffusion zone (IDZ) mainly consisting of the ellipsoidal and rod-like μ phases were formed in the SC alloy after heat-treatment 10 h at 1100 °C. The thickness of secondary reaction zone (SRZ) formed in the SC alloy with (0 1 1) crystal orientation is about 14 μm after 50 h heat-treatment at 1100 °C, which is relatively thicker than that in the SC alloy with (0 0 1) crystal orientation, whereas the IDZ revealed similar thickness.

  18. Microstructure characterization in upward directional solidification of Al-Cu and Mg-Al alloys under transient conditions

    NASA Astrophysics Data System (ADS)

    Amoorezaei, Morteza; Gurevich, Sebastian; Provatas, Nikolas

    Predicting and controlling the microstructure of cast alloys has been a driving force behind various studies on solidification of materials. Dendritic spacing and morphology established during casting often sets the final microstructure during manufacturing of alloys. This is par-ticularly true in emerging technologies such as twin belt casting, where a reduced amount of thermomechanical processing reduced the possibility of modifying microstructure from that de-termined at the time of solidification. Mg-based alloys are gaining importance due to the high demand for weight reduction in the transportation industry which accordingly reduces the gas consumption. While the solidified microstructure and its effect on the material properties have been the subject of intensive studies, little is known about the fundamental mechanisms that determine the microstructure and its evolution under directional growth conditions. We study the relationship between the microstructure and cooling conditions in unsteady state upward directional solidification of Al-Cu and Mg-Al alloys. The four-fold symmetry of Al-Cu alloys allows studying the dynamical spacing selection between dendrites, as the growth conditions vary dynamically, whereas, Mg-Al system with a six-fold symmetry introduces a competition between neighbouring, misoriented grains and remarkably influences the resulting microstruc-ture. We also present new phase field simulations wherein we dynamically vary the cooling conditions. Analysis of the phase field simulations is used to shed some light on the morpho-logical development of dendrite arms during solidification under transient conditions. We find that the final microstructure under transient conditions is strongly dependent on the history of the growth conditions changes as well as the initial morphology of the system, consistent with the results previously obtained by Warren and Langer and Losert et. al. Our phase field results are validated qualitatively by the

  19. Low-energy deposition of high-strength Al(0) alloys from an ECR plasma

    SciTech Connect

    Barbour, J.C.; Follstaedt, D.M.; Knapp, J.A.; Myers, S.M.; Marshall, D.A.; Lad, R.J.

    1995-12-31

    Low-energy deposition of Al(O) alloys from an electron cyclotron resonance (ECR) plasma offers a scaleable method for the synthesis of thick, high-strength Al layers. This work compares alloy layers formed by an ECR-0{sub 2} plasma in conjunction with Al evaporation to 0-implanted Al (ion energies 25-200 keV); and it examines the effects of volume fraction of A1{sub 2}0{sub 3} phase and deposition temperature on the yield stress of the material. TEM showed the Al(O) alloys contain a dense dispersion of small {gamma}-Al{sub 2}0{sub 3} precipitates ({approximately}l nm) in a fine-grain (10-100 nm) fcc Al matrix when deposited at a temperature of {approximately}100C, similar to the microstructure for gigapascal-strength 0-implanted Al. Nanoindentation gave hardnesses for ECR films from 1.1 to 3.2 GPa, and finite-element modeling gave yield stresses up to 1.3 {plus_minus} 0.2 GPa with an elastic modulus of 66 GPa {plus_minus} 6 GPa (similar to pure bulk Al). The yield stress of a polycrystalline pure Al layer was only 0.19 {plus_minus} 0.02 GPa, which was increased to 0.87 {plus_minus} 0.15 GPa by implantation with 5 at. % 0.

  20. Fabrication of Nb3Al superconducting bulks by mechanical alloying method

    NASA Astrophysics Data System (ADS)

    Qi, Ming; Pan, Xi Feng; Zhang, Ping Xiang; Cui, Li Jun; Li, Cheng Shan; Yan, Guo; Chen, Yong Liang; Zhao, Yong

    2014-06-01

    Since it can directly prepare the Nb-Al supersaturated solid solution, mechanical alloying is thought as a promising method to make high-performance Nb3Al superconductors at a low temperature annealing condition, without the complicated rapid heating, quenching and transformation (RHQT) process. In this paper, we investigate the effects of milling time, the content of Al and annealing temperature on phase formation and superconducting properties of mechanical alloying Nb3Al bulks in detail. The study results show that Nb-Al supersaturated solid solution could be obtained by high energy ball milling, as long as the Nb-Al blended powder is ball milled for 1 h, even the amorphous phase appears with the ball milling time prolonging to 10 h, the Nb-Al intermetalics do not come out either. Amorphous phase is hardly beneficial to synthesizing the Nb3Al phase, instead, it will make the products impurity. By optimizing the milling time, elements composition and annealing temperature , pure Nb3Al phase is obtained and the highest onset superconducting transition temperature (Tc-onset) reaches 15.8 K and the critical current density (Jc) 106 A/cm2 at 8 K without outer field. This paper also discusses the main reasons that affect the superconducting properties of mechanical alloying Nb3Al superconductor.

  1. Vickers hardness, indentation creep and corrosion behaviour of Al-5Ti-1B alloy with copper content

    NASA Astrophysics Data System (ADS)

    Said Gouda, El; Nassar, Amira

    2014-11-01

    The effects of 1, 3 and 5 wt.% Cu additions on structure, Vickers hardness, indentation creep and corrosion behaviour of Al-5Ti-1B ternary alloy were studied and analyzed. The Al-5Ti-1B alloy exhibited a mixture of Al3Ti and TiB2 intermetallic compounds (IMCs), and Al solid solution. Additions of 1 and 3 wt.% Cu showed the same phases, indicating a complete solubility of Cu atoms in Al matrix. In addition, the Al-5Ti-1B-5Cu alloy exhibited a precipitation of CuAl2 IMC. Furthermore, additions of Cu decreased the particle size of Al matrix. This structural behaviour increased rapidly the Vickers hardness number (HV) from 643 to 1395 MPa, increased the indentation creep resistance and improved corrosion behaviour of the Al-5Ti-1B alloy. Cu is anti-corrosion phase when completely dissolved or precipitated as IMC in Al matrix.

  2. Tackling CO Poisoning with Single-Atom Alloy Catalysts.

    PubMed

    Liu, Jilei; Lucci, Felicia R; Yang, Ming; Lee, Sungsik; Marcinkowski, Matthew D; Therrien, Andrew J; Williams, Christopher T; Sykes, E Charles H; Flytzani-Stephanopoulos, Maria

    2016-05-25

    Platinum catalysts are extensively used in the chemical industry and as electrocatalysts in fuel cells. Pt is notorious for its sensitivity to poisoning by strong CO adsorption. Here we demonstrate that the single-atom alloy (SAA) strategy applied to Pt reduces the binding strength of CO while maintaining catalytic performance. By using surface sensitive studies, we determined the binding strength of CO to different Pt ensembles, and this in turn guided the preparation of PtCu alloy nanoparticles (NPs). The atomic ratio Pt:Cu = 1:125 yielded a SAA which exhibited excellent CO tolerance in H2 activation, the key elementary step for hydrogenation and hydrogen electro-oxidation. As a probe reaction, the selective hydrogenation of acetylene to ethene was performed under flow conditions on the SAA NPs supported on alumina without activity loss in the presence of CO. The ability to maintain reactivity in the presence of CO is vital to other industrial reaction systems, such as hydrocarbon oxidation, electrochemical methanol oxidation, and hydrogen fuel cells. PMID:27167705

  3. Effects of Thermal Exposure on Properties of Al-Li Alloys

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Wells, Douglas; Stanton, William; Lawless, Kirby; Russell, Carolyn; Wagner, John; Domack, Marcia; Babel, Henry; Farahmand, Bahram; Schwab, David; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Aluminum-Lithium (Al-Li) alloys offer significant performance benefits for aerospace structural applications due to their higher specific properties compared with conventional Al alloys. For example, the application of Al-Li alloy 2195 to the space shuffle external cryogenic fuel tank resulted in weight savings of over 7,000 lb, enabling successful deployment of International Space Station components. The composition and heat treatment of 2195 were optimized specifically for strength-toughness considerations for an expendable cryogenic tank. Time-dependent properties related to reliability, such as thermal stability, fatigue, and corrosion, will be of significant interest when materials are evaluated for a reusable cryotank structure. Literature surveys have indicated that there is limited thermal exposure data on Al-Li alloys. The effort reported here was designed to establish the effects of thermal exposure on the mechanical properties and microstructure of Al-Li alloys C458, L277, and 2195 in plate gages. Tensile, fracture toughness, and corrosion resistance were evaluated for both parent metal and friction stir welds (FSW) after exposure to temperatures as high as 300 F for up to 1000 hrs. Microstructural changes were evaluated with thermal exposure in order to correlate with the observed data trends. The ambient temperature parent metal data showed an increase in strength and reduction in elongation after exposure at lower temperatures. Strength reached a peak with intermediate temperature exposure followed by a decrease at highest exposure temperature. Friction stir welds of all alloys showed a drop in elongation with increased length of exposure. Understanding the effect of thermal exposure on the properties and microstructure of Al-Li alloys must be considered in defining service limiting temperatures and exposure times for a reusable cryotank structure.

  4. Microstructure and mechanical behaviour of Ti-6Al-7Nb alloy produced by selective laser melting

    SciTech Connect

    Chlebus, Edward; Kuznicka, Bogumila Kurzynowski, Tomasz; Dybala, Bogdan

    2011-05-15

    Selective laser melting (SLM) is an advanced manufacturing technology providing alternative method of producing complex components directly from 3D computer models. The purpose of this work is to determine the influence of the SLM manufacturing strategy on mechanical properties and microstructure of the as-built Ti-Al-Nb alloy. Specimens of Ti-6Al-7Nb were produced in three versions of the specimen axis orientation with respect to its build direction. Mechanical characteristics of the alloy were determined by tensile and compression testing, as well as hardness measurements. Microstructures were characterised utilising optical microscopy, scanning electron microscopy and X-ray diffraction analysis. It was found that the as-built Ti-6Al-7Nb alloy has microstructure of {alpha}' martensite hardened by dispersive precipitates of the second phase, which results in higher tensile and compressive strengths, but lower ductility in comparison to those of an alloy manufactured by conventional methods. The layered microstructure of the material gives it a significant anisotropy of Young's modulus, moderate anisotropy of mechanical properties, but strong anisotropy of sensitivity to the build porosity. The paper develops understanding of the relationships between the strategy of layered manufacturing of the Ti-6Al-7Nb alloy and its microstructural and mechanical characteristics. This is important for future applications of the SLM technology for producing Ti-6Al-7Nb parts, e.g. the custom medical implants. - Research Highlights: {yields} The as-built SLM Ti-6Al-7Nb alloy has a layered microstructure of {alpha}' martensite. {yields} Size and orientation of the {alpha}' plates are determined by the SLM building strategy. {yields} The layered microstructure gives the alloy an anisotropy of Young's modulus. {yields} The building strategy influences anisotropy of material sensitivity to the built porosity.

  5. Hafnium influence on the microstructure of FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  6. Lattice variations of Ti-6Al-4V alloy with hydrogen content

    SciTech Connect

    Zhu Tangkui Li, Miaoquan

    2011-07-15

    Effect of hydrogen content on the lattice parameter of Ti-6Al-4V alloy has been investigated by X-ray diffraction. The experimental results show that the solution of hydrogen in the Ti-6Al-4V alloy affects significantly on the lattice parameters of {alpha}, {beta} and {delta} phases, especially the {beta} phase. Furthermore, the critical hydrogen content of {delta} hydride formation for Ti-6Al-4V alloy is 0.385 wt.%. When the hydrogen content is lower than the critical hydrogen content, the {delta} hydride cannot precipitate and the lattice parameter ({alpha}) of {beta} phase linearly increases with the increasing of hydrogen content. When the hydrogen content is higher than the critical hydrogen content, the {delta} hydride precipitates and the lattice parameter ({alpha}) of {beta} phase varies inconspicuously with hydrogen content. In addition, the effects of lattice variations and {delta} hydride formation on microstructure are discussed. The {alpha}/{beta} interfaces of lamellar transformed {beta} phase become fuzzy with the increasing of hydrogen content because of the lattice expansion of {beta} phase. Compared with that of the Ti-6Al-4V alloy at low hydrogen content ({<=} 0.385 wt.%), the contrasts of primary {alpha} phase and transformed {beta} phase of Ti-6Al-4V alloy at high hydrogen content ({>=} 0.385 wt.%) were completely reversed due to the formation of {delta} hydride. - Research Highlights: {yields} A novel method for determining {delta} hydride in Ti-6Al-4V alloy is presented. {yields} The critical hydrogen content of {delta} hydride formation is 0.385 wt.%. {yields} The lattice parameter of {beta} phase can be expressed as follows: a=0.323(1+9.9x10{sup -2}C{sub H}) . {yields} Precipitation of {delta} hydride has a significant influence on the microstructure. {yields} The {alpha}/{beta} interfaces of transformed {beta} phase became fuzzy in the hydrogenated alloy.

  7. Cube texture formation during the early stages of recrystallization of Al-1%wt.Mn and AA1050 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Miszczyk, M. M.; Paul, H.

    2015-08-01

    The cube texture formation during primary recrystallization was analysed in plane strain deformed samples of a commercial AA1050 alloy and an Al-1%wt.Mn model alloy single crystal of the Goss{110}<001> orientation. The textures were measured with the use of X-ray diffraction and scanning electron microscopy equipped with an electron backscattered diffraction facility. After recrystallization of the Al-1%wt.Mn single crystal, the texture of the recrystallized grains was dominated by four variants of the S{123}<634> orientation. The cube grains were only sporadically detected by the SEM/EBSD system. Nevertheless, an increased density of <111> poles corresponding to the cube orientation was observed. The latter was connected with the superposition of four variants of the S{123}<634> orientation. This indicates that the cube texture after the recrystallization was a ‘compromise texture’. In the case of the recrystallized AA1050 alloy, the strong cube texture results from both the increased density of the particular <111> poles of the four variants of the S orientation and the ∼40°(∼< 111>)-type rotation. The first mechanism transforms the Sdef-oriented areas into Srex ones, whereas the second the near S-oriented, as-deformed areas into near cube-oriented grains.

  8. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  9. Nucleation and Growth of Cu-Al Intermetallics in Al-Modified Sn-Cu and Sn-Ag-Cu Lead-Free Solder Alloys

    NASA Astrophysics Data System (ADS)

    Reeve, Kathlene N.; Anderson, Iver E.; Handwerker, Carol A.

    2015-03-01

    Lead-free solder alloys Sn-Cu (SC) and Sn-Ag-Cu (SAC) are widely used by the microelectronics industry, but enhanced control of the microstructure is needed to improve solder performance. For such control, nucleation and stability of Cu-Al intermetallic compound (IMC) solidification catalysts were investigated by variation of the Cu (0.7-3.0 wt.%) and Al (0.0-0.4 wt.%) content of SC + Al and SAC + Al alloys, and of SAC + Al ball-grid array (BGA) solder joints. All of the Al-modified alloys produced Cu-Al IMC particles with different morphologies and phases (occasionally non-equilibrium phases). A trend of increasing Cu-Al IMC volume fraction with increasing Al content was established. Because of solidification of non-equilibrium phases in wire alloy structures, differential scanning calorimetry (DSC) experiments revealed delayed, non-equilibrium melting at high temperatures related to quenched-in Cu-Al phases; a final liquidus of 960-1200°C was recorded. During cooling from 1200°C, the DSC samples had the solidification behavior expected from thermodynamic equilibrium calculations. Solidification of the ternary alloys commenced with formation of ternary β and Cu-Al δ phases at 450-550°C; this was followed by β-Sn, and, finally, Cu6Sn5 and Cu-Al γ1. Because of the presence of the retained, high-temperature phases in the alloys, particle size and volume fraction of the room temperature Cu-Al IMC phases were observed to increase when the alloy casting temperature was reduced from 1200°C to 800°C, even though both temperatures are above the calculated liquidus temperature of the alloys. Preliminary electron backscatter diffraction results seemed to show Sn grain refinement in the SAC + Al BGA alloy.

  10. Decomposition of a<111> and a<101> dislocations in hard-oriented NiAl single crystals

    SciTech Connect

    Srinivasan, R.; Savage, M.F.; Mills, M.J.; Daw, M.S.; Noebe, R.D.

    1998-08-04

    The B2 intermetallic compound NiAl and its alloys have been subjects of extensive study for potential use as high temperature structural materials, particularly in the aerospace industry. The factors that make them attractive candidates are their low density (5.85 g/cm{sup 3}), excellent oxidation and corrosion resistance and high melting points. But they suffer from lack of ductility at low temperatures and poor strength at higher temperatures. There are still several issues regarding deformation behavior in NiAl and other B2 alloys (e.g., FeAl) that merit further research. Study of the deformation behavior in NiAl should provide further insight into some of the outstanding issues in B2 alloys: chiefly, the nature of slip transition and the effect of various parameters such as temperature, strain rate and stoichiometry on the deformation behavior. The preferred slip system in NiAl involves a <100> slip. But on stressing along the cube axes, also known as the hard orientation, single crystals of NiAl deform at much higher stresses through the motion of a<111> dislocations at lower temperatures. Non-a<111> slip dominates at higher temperatures, with an associated increase in ductility and dramatic decrease in strength. There is also some confusion regarding the mode of deformation beyond the slip transition temperature. The exact process of this slip transition needs to be addressed in its entirety to completely understand the mechanical response of NiAl.

  11. Effects of Interstitial Boron and Alloy Stoichiometry on Environmental Effects in FeAl

    SciTech Connect

    Cohron, J.W.; George, E.P.; Zee, R.H.

    1998-04-22

    Room-temperature tensile tests were conducted on B-doped (300 wppm) and B-free polycrystalline FeAl alloys containing 37, 40, 45, and 48 at. % aluminum in pure hydrogen gas at pressures in the range of 10 sup minus 8 to 10 sup 3 Pa. The ductilities of both B-free and B-doped FeAl decreased with increasing Al content. However, at a given Al level, the ductility of B-doped FeAl was higher than that of its B-free counterpart. Fracture mode was independent of environment and dependent mainly on stoichiometry. Ductility was found to be very sensitive to environment, particularly in the lower Al alloys. Alloys that exhibited >10% ductility in UHV showed a decrease in elongation to fracture with increasing hydrogen pressure. Tests conducted in dry hydrogen gas result in greater ductilities than those conducted in air, indicating that water vapor is more detrimental than H sub 2 to the ductility of FeAl alloys.

  12. Reduction of nitric oxide with carbon monoxide on the Al-Mo(110) surface alloy

    NASA Astrophysics Data System (ADS)

    Grigorkina, G. S.; Tvauri, I. V.; Kaloeva, A. G.; Burdzieva, O. G.; Sekiba, D.; Ogura, S.; Fukutani, K.; Magkoev, T. T.

    2016-05-01

    Coadsorption and reaction of carbon monoxide (CO) and nitric oxide (NO) on Al-Mo(110) surface alloy have been studied by means of Auger electron, reflection-absorption infrared and temperature programmed desorption spectroscopies (AES, RAIRS, TPD), low energy electron diffraction (LEED) and work function measurements. The Al-Mo(110) surface alloy was obtained by thermal annealing at 800 K of aluminum film deposited on Mo(110) held at room temperature. Upon annealing Al penetrates the surface, most likely forming stoichiometric hexagonal surface monolayer of the compound Al2Mo. The NO and CO adsorb molecularly on this alloy surface at 200 K, unlike totally dissociative adsorption on bare Mo(110) and Al(111) film. Adsorption of CO on NO precovered Al-Mo(110) substrate dramatically affects the state of NO molecules, most probably displacing them to higher-coordinated sites with their simultaneous tilting to the surface plane. Heating to about room temperature (320 K) causes reduction of nitric oxide with carbon monoxide, yielding CO2, and substrate nitridation. This behavior can be associated with the surface reconstruction providing additional Al/Mo interface reaction sites and change of the d-band upon alloying.

  13. Extrusion textures in Al, 6061 alloy and 6061/SiC{sub p} nanocomposites

    SciTech Connect

    Jiang, X.; Galano, M.; Audebert, F.

    2014-02-15

    The 6061 alloy matrix composites reinforced with 10 wt.% and 15 wt.% of SiC nanoparticles with an average diameter of ∼ 500 nm were hot extruded in strip shape from ball milled powders. The microstructures and textures of the hot extruded nanocomposites have been investigated by means of three dimensional orientation distribution functions and electron backscatter diffraction (EBSD) techniques. Pure Al and 6061 alloy extruded strips from atomised powders have been produced for comparison purposes. The results show that the non-deformable SiC particulates have a strong influence on the formation of extrusion textures in the matrix. Pure Al and 6061 alloy develop a typical β fibre texture after extrusion in strip shape. For 6061/SiC{sub p} nanocomposites, the intensities of major texture components decrease with increasing amount of SiC particles. The total intensities of Brass, Dillamore and S components have decreased by 19% for 6061/10 wt.% SiC{sub p} and 40% for 6061/15 wt.% SiC{sub p} composites when compared with the 6061 alloy. EBSD analysis on local grain orientations shows limited Al grain rotations in SiC rich zones and decreased texture intensities. - Highlights: • The effect of nano-SiCp to the extrusion texture of Al alloy matrix was analysed. • The Intensity of major texture components decreases with increasing amount of SiCp. • Deformation zones with limited Al grain rotations formed in SiCp rich zones.

  14. Fatigue characteristics and microcosmic mechanism of Al-Si-Mg alloys under multiaxial proportional loadings

    NASA Astrophysics Data System (ADS)

    Jiang, Xiao-Song; He, Guo-Qiu; Liu, Bing; Zhu, Zheng-Yu; Zhang, Wei-Hua

    2011-08-01

    With the increasing use of Al-Si-Mg alloys in the automotive industry, the fatigue performance of Al-Si-Mg alloy has become a major concern with regard to their reliability. The fatigue characteristics and microcosmic mechanism of an Al-Si-Mg alloy under multiaxial proportional loadings were investigated in this research. As low cycle fatigue life and material strengthening behavior are closely related, the effect of equivalent strain amplitude on the multiaxial fatigue properties was analyzed. Fatigue tests were conducted to determine the influence of equivalent strain amplitude on the multiaxial proportional fatigue properties. The fatigue life exhibits a stable behavior under multiaxial proportional loadings. The dislocation structures of the Al-Si-Mg alloy were observed by transmission electron microscopy (TEM). The dislocation structure evolution of the Al-Si-Mg alloy under multiaxial proportional loadings during low cycle fatigue develops step by step by increasing fatigue cycles. Simultaneously, the dislocation structure changes with the change in equivalent strain amplitude under multiaxial proportional loadings. The experimental evidence indicates that the multiaxial fatigue behavior and life are strongly dependent on the microstructure of the material, which is caused by multiaxial proportional loadings.

  15. Investigation of boron distribution in a TiAl-based alloy using particle-tracking

    SciTech Connect

    Pu, Z.; Wu, K.H.

    1996-01-01

    One of the key shortcomings of current TiAl intermetallic alloy is the inverse relationship between tensile properties and fracture/creep resistance. TiAl-based alloys with a fully lamellar structure generally display`s high fracture toughness and creep resistance, but poor ductility. Inversely, material with a duplex microstructure has very good ductility, but poor fracture toughness and creep resistance. Research efforts have focused on overcoming this deficiency. Now that it is widely accepted that the poor ductility of lamellar structures originates from the large grain size, refining the lamellar structure of TiAl-based alloys presents itself as a feasible solution. The question remains as to how to accomplish this goal. Microalloying is considered one approach for refining the fully lamellar structure. The present authors have reported that the addition of boron can effectively refine the grain size of fully lamellar structure. However, the distribution of boron in TiAl alloys and the mechanism in boron that suppresses grain growth are not yet clear. In the present paper, the distribution of boron in a Ti-rich TiAl-based alloy, as a function of the bulk boron content, annealing temperature, and thermomechanical process, is analyzed using a Particle-Tracking Autoradiography (PTA) technique.

  16. CONSTITUTIVE BEHAVIOR OF AS-QUENCHED Al-Cu-Mn ALLOY

    NASA Astrophysics Data System (ADS)

    Yang, Xia-Wei; Zhu, Jing-Chuan; Nong, Zhi-Sheng; Ye, Mao; Lai, Zhong-Hong; Liu, Yong

    2013-07-01

    The hot flow stress of as-quenched Al-Cu-Mn alloy was modeled using the constitutive equations. The as-quenched Al-Cu-Mn alloy were treated with isothermal hot compression tests in the temperature range of 350-500°C, the strain rate range of 0.001-1 s-1. The hyperbolic sine equation was found to be appropriate for flow stress modeling and prediction. Based on the hyperbolic sine equation, a constitutive equation is a relation between 0.2 pct yield stress and deformation conditions (strain rate and deformation temperature) was established. The corresponding hot deformation activation energy (Q) for as-quenched Al-Cu-Mn alloy was determined to be 251.314 kJ/mol. Parameters of constitutive equation of as-quenched Al-Cu-Mn alloy were calculated at different small strains (≤ 0.01). The calculated flow stresses from the constitutive equation are in good agreement with the experimental results. Therefore, this constitutive equation can be used as an accurate temperature-stress model to solve the problems of quench distortion of Al-Cu-Mn alloy parts.

  17. Fracture toughness of stoichiometric, non-stoichiometric and ternary-alloyed Al{sub 2}Ti

    SciTech Connect

    Ma, J.C.; Lukitsch, M.J.; Ambrow, C.E.; Benci, J.E.

    1997-12-31

    Polycrystalline stoichiometric Al{sub 2}Ti was produced via casting or powder metallurgy and further processed yielding material in six conditions. The fracture toughness of the six material conditions was determined from the critical load to initiate cracks with a Vickers indenter. The results show a strong dependence on material condition. Powder processed Al{sub 2}Ti exhibits the highest fracture toughness value among the material conditions studied. Polycrystalline non-stoichiometric Al{sub 2{+-}y}Ti{sub 1{+-}y} and ternary-alloyed Al{sub 2}Ti + X were prepared in as-cast and cast and annealed conditions. Each material condition exhibited a multiphase microstructure. The composition of the phases present in each alloy was analyzed with SEM/EDS. Fracture toughness values of cast and annealed stoichiometric and non-stoichiometric binary alloys are 20--30% greater than as-cast stoichiometric Al{sub 2}Ti. For the ternary alloys, the fracture toughness values show a strong dependence on the ternary element used and heat treatment condition. The fracture toughness values of three hot forged ternary alloys were also determined.

  18. Ultra-fine grained Al-Mg alloys with superior strength via physical simulation

    NASA Astrophysics Data System (ADS)

    Sabirov, I.; Enikeev, N.; Kazykhanov, V.; Valiev, R.; Murashkin, M.

    2014-08-01

    The Al 5xxx alloys are widely used in form of sheets in marine, transport, and chemical engineering and, thus, they are often have to undergo hot/cold rolling as the final metal forming operations. Recent investigations have demonstrated that ultra-fine grained (UFG) Al 5xxx alloys have a significant potential for industrial applications due to their improved mechanical properties and enhanced corrosion resistance. However, the development of hot/cold rolling routes for the UFG Al alloys is very time consuming due to numerous experimental trials and very expensive due to higher cost of the UFG processed materials. In this work, physical simulation of cold rolling is applied to the UFG Al 5083 alloy obtained via equal channel angular pressing with parallel channels to analyze the effect of cold rolling on the microstructure and microhardness of the material. The cold rolling parameters are chosen based on the outcomes of physical simulation and the UFG Al 5083 alloy is successfully subjected to cold rolling resulting in superior mechanical strength of the material. It is concluded that physical simulation can significantly increase the efficiency of experimental work on development of thermo-mechanical processing routes.

  19. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  20. Mechanical behavior and phase stability of NiAl-based shape memory alloys

    SciTech Connect

    George, E.P.; Liu, C.T.; Horton, J.A.; Kunsmann, H.; King, T.; Kao, M.

    1993-12-31

    NiAl-based shape memory alloys (SMAs) can be made ductile by alloying with 100--300 wppm B and 14--20 at.% Fe. The addition of Fe has the undesirable effect that it lowers the temperature (A{sub p}) of the martensite {yields} austenite phase transformation. Fortunately, however, A can be raised by lowering the ``equivalent`` amount of Al in the alloy. In this way a high A{sub p} temperature of {approximately}190 C has been obtained without sacrificing ductility. Furthermore, a recoverable strain of 0.7% has been obtained in a Ni-Al-Fe alloy with A{sub p} temperature of {approximately}140 C. Iron additions do not suppress the aging-induced embrittlement that occurs in NiAl alloys at 300--500 C as a result of Ni{sub 5}Al{sub 3} precipitation. Manganese additions (up to 10 at.%) have the effect of lowering A{sub p}, degrading hot workability, and decreasing room-temperature ductility.

  1. Precipitation during infiltration of A201 aluminum alloy into Al-Fe-V-Si preform

    SciTech Connect

    Yang, C.C.; Chen, Y.C.; Chang, E.

    1996-04-01

    The newly developed Al-Fe-V-Si aluminum alloy, produced by melt spinning into ribbons, comminution of ribbon to particles, and then consolidation of particles by extrusion and forging, is being considered for high temperature applications due to the material`s characteristics of high elevated temperature strength, low density, good toughness and thermal stability. In order to extend the near-net shaping capability of the material, the authors have proposed a new process that Al-Fe-V-Si aluminum alloy particles can be consolidated by casting, in which the liquid aluminum alloy was infiltrated around the Al-Fe-V-Si particles to form a FVS1212/A201 composite material. Preliminary study of the Al-Fe-V-Si particle reinforced A201 aluminum alloy composite demonstrated that the compression strength at 300 C can be twice as high as A201 aluminum alloy. This work constitutes a continuation of the previous efforts to understand the microstructural evolution sequences, particularly the precipitation events during infiltration of the liquid aluminum into Al-Fe-V-Si preform.

  2. Reactive wetting of amorphous silica by molten Al-Mg alloys and their interfacial structures

    NASA Astrophysics Data System (ADS)

    Shi, Laixin; Shen, Ping; Zhang, Dan; Jiang, Qichuan

    2016-07-01

    The reactive wetting of amorphous silica substrates by molten Al-Mg alloys over a wide composition range was studied using a dispensed sessile drop method in a flowing Ar atmosphere. The effects of the nominal Mg concentration and temperature on the wetting and interfacial microstructures were discussed. The initial contact angle for pure Al on the SiO2 surface was 115° while that for pure Mg was 35° at 1073 K. For the Al-Mg alloy drop, it decreased with increasing nominal Mg concentration. The reaction zone was characterized by layered structures, whose formation was primarily controlled by the variation in the alloy concentration due to the evaporation of Mg and the interfacial reaction from the viewpoint of thermodynamics as well as by the penetration or diffusion of Mg, Al and Si from the viewpoint of kinetics. In addition, the effects of the reaction and the evaporation of Mg on the movement of the triple line were examined. The spreading of the Al-Mg alloy on the SiO2 surface was mainly attributed to the formation of Mg2Si at the interface and the recession of the triple line to the diminishing Mg concentration in the alloy.

  3. Ductility enhancement in NiAl (B2)-base alloys by microstructural control

    NASA Astrophysics Data System (ADS)

    Ishida, K.; Kainuma, R.; Ueno, N.; Nishizawa, T.

    1991-02-01

    An attempt to improve ductility of NiAl (B2)-base alloys has been made by the addition of alloying elements and the control of microstructure. It has been found that a small amount of fcc γ phase formed by the addition of Fe, Co, and Cr has a drastic effect not only on the hot workability but also on the tensile ductility at room temperature. The enhancement in ductility is mainly due to the modification of Β-phase grains by the coexistence of γ phase. The effect of alloying elements on the hot forming ability is strongly related to the phase equilibria and partition behavior among γ, γ' (L12 structure), and Β phases in the Ni-Al-X alloy systems. The ductility-enhancement method shows promise for expanding the practical application of nickel aluminide.

  4. Energetic-particle synthesis of high-strength Al(O) alloys

    SciTech Connect

    Follstaedt, D.M.; Knapp, J.A.; Barbour, J.C.; Myers, S.M.; Dugger, M.T.

    1995-09-28

    High-strength Al(O) alloys, initially discovered by ion implantation, have now been produced with electron-cyclotron resonance plasma deposition and pulsed-laser deposition. The mechanical properties of these deposited alloy layers were examined with nanoindentation, and finite element modeling of the indented layer on Si substrates was used to determine yield stresses for the alloys of {approximately} 1--5 GPa. The key to these high strengths is the high density of nanometer-size {gamma}-Al{sub 2}O{sub 3} precipitates formed when high concentrations (5--30 at.%) of oxygen are introduced into aluminum as individual atoms or molecules. The strongest alloys have precipitates as small as 1 nm, implying that such small precipitates block dislocation motion. Based upon previous studies with oxygen-implanted aluminum, improved tribological properties are expected for layers made by the two new deposition methods.

  5. Effect of Micro Arc Oxidation Coatings on Corrosion Resistance of 6061-Al Alloy

    NASA Astrophysics Data System (ADS)

    Wasekar, Nitin P.; Jyothirmayi, A.; Rama Krishna, L.; Sundararajan, G.

    2008-10-01

    In the present study, the corrosion behavior of micro arc oxidation (MAO) coatings deposited at two current densities on 6061-Al alloy has been investigated. Corrosion in particular, simple immersion, and potentiodynamic polarization tests have been carried out in 3.5% NaCl in order to evaluate the corrosion resistance of MAO coatings. The long duration (up to 600 h) immersion tests of coated samples illustrated negligible change in weight as compared to uncoated alloy. The anodic polarization curves were found to exhibit substantially lower corrosion current and more positive corrosion potential for MAO-coated specimens as compared to the uncoated alloy. The electrochemical response was also compared with SS-316 and the hard anodized coatings. The results indicate that the overall corrosion resistance of the MAO coatings is significantly superior as compared to SS316 and comparable to hard anodized coating deposited on 6061 Al alloy.

  6. Tensile properties influencing variables in eutectic Al-Si casting alloys

    SciTech Connect

    Hafiz, M.F. . Dept. of Mechanical Engineering); Kobayashi, Toshiro . Dept. of Production Systems Engineering)

    1994-09-15

    Efforts to identify and characterize the physical properties of aluminum castings alloys are envisaged to lead to a new guideline from which the mechanical behavior of these alloys can be accurately predicted. For aluminum-silicon (Al-Si) casting alloys the tensile properties of a specific composition are observed to vary depending on the production parameters. The difference in the tensile properties appears to be mainly due to the microstructural features concomitant with the imposed production parameters. The present study aims to identify, quantitatively, the tensile properties influencing variables in high purity eutectic Al-Si casting alloy produced under a variety of solidification cooling rate with different strontium (Sr) additions, as a modifying agent. The correlation between the fracture characteristics and the microstructures has also been investigated.

  7. Effect of homogenization process on the hardness of Zn-Al-Cu alloys

    NASA Astrophysics Data System (ADS)

    Villegas-Cardenas, Jose D.; Saucedo-Muñoz, Maribel L.; Lopez-Hirata, Victor M.; De Ita-De la Torre, Antonio; Avila-Davila, Erika O.; Gonzalez-Velazquez, Jorge Luis

    2015-10-01

    The effect of a homogenizing treatment on the hardness of as-cast Zn-Al-Cu alloys was investigated. Eight alloy compositions were prepared and homogenized at 350 °C for 180 h, and their Rockwell "B" hardness was subsequently measured. All the specimens were analyzed by X-ray diffraction and metallographically prepared for observation by optical microscopy and scanning electron microscopy. The results of the present work indicated that the hardness of both alloys (as-cast and homogenized) increased with increasing Al and Cu contents; this increased hardness is likely related to the presence of the θ and τ' phases. A regression equation was obtained to determine the hardness of the homogenized alloys as a function of their chemical composition and processing parameters, such as homogenization time and temperature, used in their preparation.

  8. Aqueous sodium chloride induced intergranular corrosion of Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Pizzo, P. P.; Daeschner, D. L.

    1986-01-01

    Two methods have been explored to assess the susceptibility of Al-Li-Cu alloys to intergranular corrosion in aqueous sodium chloride solution. They are: (1) constant extension rate testing with and without alternate-immersion preexposure and (2) metallographic examination after exposure to a NaCl-H2O2 corrosive solution per Mil-H-6088F. Intergranular corrosion was found to occur in both powder and ingot metallurgy alloys of similar composition, using both methods. Underaging rendered the alloys most susceptible. The results correlate to stress-corrosion data generated in conventional time-to-failure and crack growth-rate tests. Alternate-immersion preexposure may be a reliable means to assess stress corrosion susceptibility of Al-Li-Cu alloys.

  9. Effect of sonotrode material on grain refining of Mg–3Al and Mg–9Al alloys by ultrasonic melt treatment

    NASA Astrophysics Data System (ADS)

    Youn, Jeong IL; Lee, Young Ki; Jig Kim, Young; Park, Jeong Wook

    2016-07-01

    The new process, nucleation enhanced ultrasonic melt treatment (NEUMT), was proposed to increase the refining efficiency through heterogeneous nucleation by using the sonotrode which has been only concerned with the medium to transfer the ultrasonic energy. In the processing, the metal atoms and/or clusters eroded from the sonotrode were supplied and were simultaneously mixed uniformly into the melt by the ultrasound. These particles act as potential nuclei and refine the structure. The process was applied to assess grain refinement of Mg alloys, especially Mg–3Al and Mg–9Al. The refining efficiency was affected by the sonotrode material, and Ti was very effective in this process by the formation of proper intermetallic compound in the Mg alloy melt. The intermetallic compound was searched by the calculation of plane disregistry of the crystallographic orientation, and Al3Ti was suggested to be the heterogeneous nuclei.

  10. The structure-property relationships of powder processed Fe-Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Prichard, Paul Dehnhardt

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape PN processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic%). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (Dsb{84} < 32μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 mum. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 mum to 104 mum. Mechanical property testing was conducted on both extruded and sintered material using small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25sp°C to 550sp°C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase alpha + DOsb3 structure. The extruded material developed higher yield strength at temperatures below the DBTT, but the sintered material developed higher strengths above the DBTT. The fracture energy of these

  11. Atomistic Modeling of Quaternary Alloys: Ti and Cu in NiAl

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Mosca, Hugo O.; Wilson, Allen W.; Noebe, Ronald D.; Garces, Jorge E.

    2002-01-01

    The change in site preference in NiAl(Ti,Cu) alloys with concentration is examined experimentally via ALCHEMI and theoretically using the Bozzolo-Ferrante-Smith (BFS) method for alloys. Results for the site occupancy of Ti and Cu additions as a function of concentration are determined experimentally for five alloys. These results are reproduced with large-scale BFS-based Monte Carlo atomistic simulations. The original set of five alloys is extended to 25 concentrations, which are modeled by means of the BFS method for alloys, showing in more detail the compositional range over which major changes in behavior occur. A simple but powerful approach based on the definition of atomic local environments also is introduced to describe energetically the interactions between the various elements and therefore to explain the observed behavior.

  12. Preparation, corrosion resistance and hemocompatibility of the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys

    NASA Astrophysics Data System (ADS)

    Jiang, J. Y.; Xu, J. L.; Liu, Z. H.; Deng, L.; Sun, B.; Liu, S. D.; Wang, L.; Liu, H. Y.

    2015-08-01

    In this paper the micro-arc oxidation (MAO) technique and subsequent superhydrophobic treatment were applied to fabricate the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys. The surface morphology, surface roughness, water contact angle, corrosion resistance and hemocompatibility of the MAO and superhydrophobic samples were investigated. The results showed that the single anatase TiO2 coating was formed on the surface Ti-6Al-4V alloy with rough and porous micrometer-scale structure. The low surface energy film was grafted on the surface of the TiO2 coating by self-assembling reaction during the hydrophobic treatment process, which resulted in the formation of superhydrophobic surfaces with the water contact angle of 153.39°. It was found that the corrosion resistance of the superhydrophobic samples increased by one order of magnitude compared to those of the uncoated Ti-6Al-4V alloys. The hemolysis ratio and platelets adhesion characteristics of the Ti-6Al-4V alloys were also improved greatly through the MAO treatment and subsequent superhydrophobic treatment. Especially, no platelet could be observed on the surface of the superhydrophobic samples. Therefore, the superhydrophobic TiO2 coatings of Ti-6Al-4V alloys with higher hemocompatibility would show great promise in their potential blood-contacting applications.

  13. Kinetics and mechanism of the oxidation process of two-component Fe-Al alloys

    NASA Technical Reports Server (NTRS)

    Przewlocka, H.; Siedlecka, J.

    1982-01-01

    The oxidation process of two-component Fe-Al alloys containing up to 7.2% Al and from 18 to 30% Al was studied. Kinetic measurements were conducted using the isothermal gravimetric method in the range of 1073-1223 K and 1073-1373 K for 50 hours. The methods used in studies of the mechanism of oxidation included: X-ray microanalysis, X-ray structural analysis, metallographic analysis and marker tests.

  14. Grain growth in Al alloy conductors as a result of rapid annealing

    NASA Astrophysics Data System (ADS)

    Towner, Janet M.; van de Ven, Evert P.; Hopkins, Craig G.

    1984-01-01

    Aluminum and aluminum alloy thin films were rapidly annealed using high intensity visible light. Under suitable conditions, substantial grain growth was achieved in the Al-Cu and Al-Si-Cu conductors and this grain growth had a beneficial effect on electromigration. Unfortunately, this growth did not occur uniformily across the wafer. A second phenomenon, which resulted from thermal cycling, was the solid phase reduction of SiO2 by the overlying Al film.

  15. Electrical transport properties of single-crystal Al nanowires.

    PubMed

    Brunbauer, Florian M; Bertagnolli, Emmerich; Majer, Johannes; Lugstein, Alois

    2016-09-23

    Single-crystal Al nanowires (NWs) were fabricated by thermally induced substitution of vapor-liquid-solid grown Ge NWs by Al. The resistivity of the crystalline Al (c-Al) NWs was determined to be ρ = (131 ± 27) × 10(-9) Ω m, i.e. approximately five times higher than for bulk Al, but they withstand remarkably high current densities of up to 1.78 × 10(12) A m(-2) before they ultimately melt due to Joule heating. The maximum current density before failure correlates with the NW diameter, with thinner NWs tolerating significantly higher current densities due to efficient heat dissipation and the reduced lattice heating in structures smaller than the electron-phonon scattering length. The outstanding current-carrying capacity of the c-Al NWs clearly exceeds those of common conductors and surpasses requirements for metallization of future high-performance devices. The linear temperature coefficient of the resistance of c-Al NWs appeared to be lower than for bulk Al and a transition to a superconducting state in c-Al NWs was observed at a temperature of 1.46 K. PMID:27533003

  16. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    NASA Astrophysics Data System (ADS)

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony P.; Grant, Glenn J.

    2015-10-01

    INCOLOY® MA956 is a ferritic oxide dispersion-strengthened alloy manufactured by mechanical alloying followed by hot extrusion in vacuum-sealed cans or by degassing and hot isostatic pressing. This could be followed by a tailored heat treatment sequence in order to obtain a desired microstructure and to allow the oxide dispersion to precipitate. Three different oxides, responsible for the high-temperature mechanical strength, have been observed in this alloy: Y4Al2O9, YAlO3, and Y3Al5O12. Their sizes range from just a few to hundreds of nanometers. In this work, mechanically alloyed MA956 powder was consolidated via friction consolidation, a single-step and potentially cheaper processing alternative. Three fully dense compacts were produced. The compacts exhibited a refined, equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion. YAlO3 and Y3Al5O12 were identified by scanning electron microscopy, energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction. The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS, showing an aluminum enrichment trend as precipitates grew in size.

  17. Improved Wear Resistance of Al-Mg Alloy with SiC and Al2O3 Particle Reinforcement

    NASA Astrophysics Data System (ADS)

    Mehedi, Md. A.; Bhadhon, K. M. H.; Haque, M. N.

    2016-01-01

    Al-3.73Mg alloy was reinforced with a different ratio of SiC and Al2O3 particulate mixtures, and their corresponding wear properties were investigated by pin-on-disk method. The investigation revealed that the mass loss of the hybrid composite at different loads and sliding velocities reduced with the increase of the SiC volume. Only 6% particulate reinforcement in the Al-Mg matrix was enough to reduce the wear of the surface by one-fourth. The wear mechanism was also investigated by examining the worn surface with a scanning electron microscope.

  18. Interdiffusion Behavior in y-Phase U-Mo Alloy Versus Al-6061 Alloy Couples Fabricated by Friction Stir Welding

    SciTech Connect

    Dennis D. Keiser, Jr.

    2007-09-01

    To better understand interactions between fuel and cladding in research reactor fuels, diffusion couples between y-phase U-7 wt% Mo and U-10 wt% Mo alloy fuels and a Si-bearing, Al alloy were fabricated using a friction stir welding technique. The advantage of such a fabrication technique is that it can potentially reduce the amount of aluminum-oxide that might be present at the diffusion couple interface. The presence of oxides at the interface can affect the interdiffusion process. These couples were annealed and characterized using a scanning electron microscope equipped with energy-dispersive and wavelength-dispersive spectrometers. Images were taken of the developed diffusion structures; x-ray maps were generated to identify partitioning behavior of the various components; and, point-to-point analysis was employed to generate composition profiles and to determine phase compositions. To try and determine how the presence of Si in an Al alloy affects the interdiffusion behavior of fuel and cladding components in research reactor nuclear fuels, the results from this study were compared to those from earlier diffusion studies using U-Mo alloys and Al. The formed diffusion zones in some samples annealed for 30 minutes are comprised of Si-rich aluminide phases that appear to be (U,Mo)0.9(Al,Si)4 and (U,Mo)(Si,Al)2, based on composition. The diffusion rates observed and the types of phases that form can be correlated to the stability of the y-U phase, which is a metastable phase. For a sample annealed for a much longer time, large diffusion structures formed and no Si-rich phases were observed.

  19. Strength anomaly in B2 FeAl single crystals

    SciTech Connect

    Yoshimi, K.; Hanada, S.; Yoo, M.H.; Matsumoto, N.

    1994-12-31

    Strength and deformation microstructure of B2 Fe-39 and 48%Al single crystals (composition given in atomic percent), which were fully annealed to remove frozen-in vacancies, have been investigated at temperatures between room temperature and 1073K. The hardness of as-homogenized Fe-48Al is higher than that of as-homogenized Fe-39Al while after additional annealing at 698K the hardness of Fe-48Al becomes lower than that of Fe-39Al. Fe-39Al single crystals slowly cooled after homogenizing at a high temperature were deformed in compression as a function of temperature and crystal orientation. A peak of yield strength appears around 0.5T{sub m} (T{sub m} = melting temperature). The orientation dependence of the critical resolved shear stress does not obey Schmid`s law even at room temperature and is quite different from that of b.c.c. metals and B2 intermetallics at low temperatures. At the peak temperature slip transition from <111>-type to <001>-type is found to occur macroscopically and microscopically, while it is observed in TEM that some of the [111] dislocations decompose into [101] and [010] on the (1096I) plane below the peak temperature. The physical sources for the positive temperature dependence of yield stress of B2 FeAl are discussed based on the obtained results.

  20. In Situ Assessment of Lattice in an Al-Li Alloy

    NASA Technical Reports Server (NTRS)

    Beaudoin, A. J.; Obstalecki, M.; Tayon, W.; Hernquist, M.; Mudrock, R.; Kenesei, P.; Lienert, U.

    2013-01-01

    The lattice strains of individual grains are measured in an Al-Li alloy, AA 2195, using high-energy X-ray diffraction at a synchrotron source. The diffraction of individual grains in this highly textured production alloy was isolated through use of a depth-defining aperture. It is shown that hydrostatic stress, and in turn the stress triaxiality, can vary significantly from grain to grain.

  1. The fabricability and corrosion resistance of several Al-Cu-Li aerospace alloys

    SciTech Connect

    Walsh, D.W.; Danford, M.; Sanders, J.

    1996-12-31

    Al-Li-Cu alloys are attractive to the aerospace industry. The high specific strength and stiffness of these alloys will improve lift efficiency, fuel economy, performance and increase payload capabilities. The objectives of this study were to measure the fabricability of Al 2195 (Al-4Cu-1Li) and to assess the effect of welding on corrosion behavior. Al 2219 samples were used in parallel tests to provide a baseline for the data generated. In this study samples were exposed to 3.5% NaCl and mild corrosive water solutions in both the as received and as welded conditions. Fabricability was assessed using Gleeble testing, Varestraint testing and differential scanning calorimetry (DSC). Results indicate that Alloy 2195 is much more susceptible to hot cracking than Al 2219, and that cracking sensitivity is a strong function of chemical composition within specification ranges for Al 2195. Furthermore, for base metal samples, corrosion in mild corrosive water was more severe than corrosion in salt water. In addition, welding increases the corrosion rate in Al 2195 and 2219, and causes severe localization in Al 2195. Furthermore, autogenously welded Al 2195 samples were more susceptible to attack than heterogeneously welded Al 2195 samples and autogenously welded Al2219 samples were less susceptible to corrosion than autogenously welded Al 2195 samples. Heterogeneously welded samples in both materials had high corrosion rates, but only the Al 2195 material was subject to localization of attack. The partially melted zones of Al 2195 samples were subject to severe, focused attack. In all cases, interdendritic constituents in welded areas and intergranular constituents in base material were cathodic to the Al rich matrix materials. Fabricability and corrosion resistance were correlated to material microstructure using optical microscopy, scanning electron microscopy, electron probe microanalysis, polarization resistance and environmental scanning electron microscopy.

  2. 1100 to 1500 K Slow Plastic Compressive Behavior of NiAl-xCr Single Crystals

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. Daniel; Darolia, Ram

    2003-01-01

    The compressive properties of near <001> and <111> oriented NiAl-2Cr single crystals and near <011> oriented NiAl-6Cr samples have been measured between 1100 and 1500 K. The 2Cr addition produced significant solid solution strengthening in NiAl, and the <111> and <001> single crystals possessed similar strengths. The 6Cr crystals were not stronger than the 2Cr versions. At 1100 and 1200 K plastic flow in all three Cr-modified materials was highly dependent on stress with exponents > 10. The <011> oriented 6Cr alloy exhibited a stress exponent of about 8 at 1400 and 1500 K; whereas both <001> and <111> NiAl-2Cr crystals possessed stress exponents near 3 which is indicative of a viscous dislocation glide creep mechanism. While the Cottrell-Jaswon solute drag model predicted creep rates within a factor of 3 at 1500 K for <001>-oriented NiAl-2Cr; this mechanism greatly over predicted creep rates for other orientations and at 1400 K for <001> crystals.

  3. Al-Fe-Zr alloys for high temperature applications produced by rapid quenching from the melt

    SciTech Connect

    Okazaki, K.; Skinner, D.J.

    1984-09-01

    The melt-spinning technique to produce microstructure for high temperature-high strength Al-Fe-Zr alloys, meeting aerospace structural requirements, is presented, including the investigations for the improvement of the thermal stability of iron aluminide dispersoids by addition of Zr. The alloys containing about 27 to 30 percent volume fraction of dispersoids would be the optimum to meet the requirements from the strength and ductility viewpoint. The thermal stability of the alloys was determined by measuring the microvickers hardness on the isochronally annealed ribbons. 9 references.

  4. Thermophysical properties of substantially undercooled liquid Ti-Al-Nb ternary alloy measured by electromagnetic levitation

    NASA Astrophysics Data System (ADS)

    Zhou, K.; Wang, H. P.; Wei, B.

    2013-03-01

    The thermophysical properties of undercooled liquid alloys at high temperature are usually difficult to measure by experiment. Here, we report the specific heat of liquid Ti45Al45Nb10 ternary alloy in the undercooled state. By using electromagnetic levitation technique, a maximum undercooling of 287 K (0.15 T L) is achieved for this alloy. Its specific heat is determined to be 32.72 ± 2.51 J mol-1 K-1 over a broad temperature range of 1578-2010 K.

  5. Thermophysical properties of Ti-5Al-5V-5Mo-3Cr-1Zr titanium alloy

    NASA Astrophysics Data System (ADS)

    Bykov, V. A.; Kulikova, T. V.; Vedmid', L. B.; Fishman, A. Ya.; Shunyaev, K. Yu.; Tarenkova, N. Yu.

    2014-07-01

    The thermophysical properties of the Ti-5Al-5V-5Mo-3Cr-1Zr titanium alloy in a wide range of temperatures from room temperature to 1000°C have been studied by the methods of differential scanning calorimetry, the laser flash method, and dilatometry. The obtained data on heat capacity, thermal diffusivity, and thermal expansion have been used for calculating coefficient of thermal conductivity. The sequence and temperatures of structural transformations during heating of the alloy have been established. It has been shown that the studied alloy possesses a coefficient of thermal conductivity that is 3.5-4 times smaller than that of pure titanium.

  6. Transmission electron microscopy characterization of microstructural features of Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Avalos-Borja, M.; Pizzo, P. P.; Larson, L. A.

    1983-01-01

    A transmission electron microscopy (TEM) examination of aluminum-lithium-copper alloys was conducted. The principal purpose is to characterize the nature, size, and distribution of stringer particles which result from the powder metallurgy (P/M) processing of these alloys. Microstructural features associated with the stringer particles are reported that help explain the stress corrosion susceptibility of the powder metallurgy-processed Al-Li-Cu alloys. In addition, matrix precipitation events are documented for a variety of heat treatments and process variations. Hot rolling is observed to significant alter the nature of matrix precipitation, and the observations are correlated with concomitant mechanical property variations.

  7. Post-irradiation mechanical properties of an AlMgSi alloy

    NASA Astrophysics Data System (ADS)

    Ismail, Z. H.; Birt, B.

    1995-03-01

    The effect of fast-neutron irradiation on the tensile properties and hardness of the age-hardenable alloy AlMgSi is investigated. Post-irradiation tensile tests are carried out in the temperature range 298 to 628 K. The results show that the degree of irradiation-produced hardening is dependent upon the initial condition of the alloy. The alloy in its soft condition exhibits a higher degree of irradiation hardening compared with that in the hard condition. The implication of the results is discussed in terms of the variation in the microstructures involved and compared with previosly published data.

  8. Recycling of aluminium scrap for secondary Al-Si alloys.

    PubMed

    Velasco, Eulogio; Nino, Jose

    2011-07-01

    An increasing amount of recycled aluminium is going into the production of aluminium alloy used for automotive applications. In these applications, it is necessary to control and remove alloy impurities and inclusions. Cleaning and fluxing processes are widely used during processing of the alloys for removal of inclusions, hydrogen and excess of magnesium. These processes use salt fluxes based in the system NaCl-KCl, injection of chlorine or mixture of chlorine with an inert gas. The new systems include a graphite wand and a circulation device to force convection in the melt and permit the bubbling and dispersion of reactive and cleaning agents. This paper discusses the recycling of aluminium alloys in rotary and reverberatory industrial furnaces. It focuses on the removal of magnesium during the melting process. In rotary furnaces, the magnesium lost is mainly due to the oxidation process at high temperatures. The magnesium removal is carried out by the reaction between chlorine and magnesium, with its efficiency associated to kinetic factors such as concentration of magnesium, mixing, and temperature. These factors are also related to emissions generated during the demagging process. Improvements in the metallic yield can be reached in rotary furnaces if the process starts with a proper salt, with limits of addition, and avoiding long holding times. To improve throughput in reverberatories, start the charging with high magnesium content material and inject chlorine gas if the molten metal is at the right temperature. Removal of magnesium through modern technologies can be efficiently performed to prevent environmental problems. PMID:20837560

  9. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    NASA Astrophysics Data System (ADS)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  10. Effect of silicon alloying additions on growth temperature and primary spacing of Al{sub 3}Fe in Al-8wt%Fe alloy

    SciTech Connect

    Liang, D.; Jones, H.; Gilgien, P.

    1995-05-15

    Alloys of Al-8.4Fe-1.7Si, Al-8.5Fe-3.4Si and Al-8.5Fe-5.6Si (wt%) designated A, B and C, respectively, were prepared from high purity (99.99%) aluminum, Japanese electrolytic iron (99.9%) and superpure silicon (99.99%). Melting was carried out in a recrystallized alumina crucible by using a Radyne induction furnace and was followed by chill casting under flowing argon into steel molds of cavity dimension 15 mm thick, 50 mm wide and 150 mm high. Rods 3 mm in diameter were fabricated directly from the ingots. Lengths of the rods, which were contained in 3 mm bore tubular alumina crucibles, were melted in a Bridgman growth facility. After maintaining the melt at 100K above the liquidus temperatures liquidus: 1,118, 1,108 and 1,092 K for 1.7, 3.4 and 5.6 wt%Si, respectively, for about 10 minutes, crucibles containing the melt were withdrawn at a speed of 0.34 mm/s into a water bath. The following conclusions can be drawn from analysis of the specimens. Addition of silicon to Al-8wt%Fe alloy results in an increase in growth undercooling and primary spacing of Al{sub 3}Fe dendrites Bridgman grown at 0.34 mm/s and 10K/mm. This increase in growth undercooling, relative to predicted local liquidus temperatures which have been corrected for observed macrosegregation of Fe, is in good accord with the predictions of the Kurz-Giovanola-Trivedi model for needle-like dendrite growth. The silicon content of the Al{sub 3}Fe dendrites obtained is consistent with previously reported measurements for a range of cast Al-Fe-Si alloys.

  11. Work of Adhesion in Al/SiC Composites with Alloying Element Addition

    NASA Astrophysics Data System (ADS)

    Fang, Xin; Fan, Tongxiang; Zhang, Di

    2013-11-01

    In the current work, a general methodology was proposed to demonstrate how to calculate the work of adhesion in a reactive multicomponent alloy/ceramic system. Applying this methodology, the work of adhesion of Al alloy/SiC systems and the influence of different alloying elements were predicted. Based on the thermodynamics of interfacial reaction and calculation models for component activities, the equilibrium compositions of the melts in Al alloy/SiC systems were calculated. Combining the work of adhesion models for reactive metal/ceramic systems, the work of adhesion in Al alloy/SiC systems both before and after the reaction was calculated. The results showed that the addition of most alloying elements, such as Mg, Si, and Mn, could increase the initial work of adhesion, while Fe had a slightly decreasing effect. As for the equilibrium state, the additions of Cu, Fe, Mn, Ni, Ti, and La could increase the equilibrium work of adhesion, but the additions of Mg and Zn had an opposite effect. Si was emphasized due to its suppressing effect on the interfacial reaction.

  12. Bulk metallic glass formation in Zr-Cu-Fe-Al alloys

    SciTech Connect

    Jin Kaifeng; Loeffler, Joerg F.

    2005-06-13

    We have discovered a series of bulk metallic glass-forming alloys of composition (Zr{sub x}Cu{sub 100-x}){sub 80}(Fe{sub 40}Al{sub 60}){sub 20} with x=68-77 and have investigated them by x-ray diffraction, small-angle neutron scattering, and differential scanning calorimetry. All of these alloys exhibit a calorimetric glass transition temperature of 670 Kalloy Zr{sub 58}Cu{sub 22}Fe{sub 8}Al{sub 12}. In rod shape this alloy has a critical casting thickness of 13 mm, as verified by detailed casting experiments, while alloys with x=68 and 77 can still be cast to a thickness of 5 mm. Furthermore, the region where glassy samples with a thickness of 0.5 mm can be prepared extends from x=62-81. The best glass-former, Zr{sub 58}Cu{sub 22}Fe{sub 8}Al{sub 12}, has a tensile yield strength of 1.71 GPa and shows an elastic limit of 2.25%. This new class of Ni-free Zr-based alloys is potentially very interesting for biomedical applications.

  13. Processing-property-microstructure relationships in TiAl-based alloys

    SciTech Connect

    Loretto, M.H.; Hu, D.; Godfrey, A.

    1997-12-31

    A range of Ti-Al-based alloys have been produced by plasma melting either small buttons (1kg samples) or ingots (up to 50kg). Some of the ingots have been atomized. The influence of thermomechanical processing on the microstructure of these materials has been assessed using optical and electron microscopy and the room temperature mechanical properties and creep strengths determined. It has been found that either through appropriate processing and/or through alloy development, it is possible to obtain alloys with room temperature strengths up to 1,000 MPa. Elongations of about 1% at room temperature have been obtained for alloys with this strength and this is coupled with significant improvements in creep strength over the reference alloy, Ti-48Al-2Mn-2Nb. The influence of the difficulty of slip transfer between gamma and alpha 2 has been assessed as one of the factors limiting ductility. Regions which are low in aluminum, which are present in the atomized powders initiate fracture at very low strains. These results are discussed in terms of the factors that control the strength and fracture behavior of TiAl-based alloys.

  14. The effects of zinc addition on the environmental stability of Al-Li alloys

    NASA Technical Reports Server (NTRS)

    Kilmer, Raymond J.; Stoner, Glenn E.

    1990-01-01

    It was found that relatively small addition of Zn can improve the stress corrosion cracking (SCC) resistance of Al-Li alloys. However, the mechanism by which this is accomplished is unclear. The role that Zn plays in altering the behavior of Alloy 8090 is investigated. Early results suggest that Zn additions increase the volume fraction of delta(Al3Li) precipitation and differential scanning calorimetry (DSC) on these alloys confirms this. The four alloys studied each had initial compositions lying in the 8090 window and had varying amounts of Zn added to them. Alloy 8090, like other Al-Li alloys, displays a delta' precipitate free zone (PFZ) upon artificial aging along the grain and subgrain boundaries. However Zn additions greatly decreased or eliminated a delta' PFZ after 100 hours at 160 C. This implies that the subgrain boundary precipitation kinetics are being altered and suppressed. Furthermore, there appears to be a window of Zn concentration above which a delta ' PFZ can reappear with the nucleation and growth of a currently unidentified precipitate on the boundaries. Polarization experiments were performed and the results presented. The experiments were performed in deaerated 3.5 w/o NaCl in both as received (T3) condition and at peak aging of 100 hours at 160 C. The aging profile was determined via Vickers Hardness tests.

  15. Factors Affecting the Hydrogen Environment Assisted Cracking Resistance of an AL-Zn-Mg-(Cu) Alloy

    SciTech Connect

    Young, G A; Scully, J R

    2002-04-09

    Precipitation hardenable Al-Zn-Mg alloys are susceptible to hydrogen environment assisted cracking (HEAC) when exposed to aqueous environments. In Al-Zn-Mg-Cu alloys, overaged tempers are used to increase HEAC resistance at the expense of strength but overaging has little benefit in low copper alloys. However, the mechanism or mechanisms by which overaging imparts HEAC resistance is poorly understood. The present research investigated hydrogen uptake, diffusion, and crack growth rate in 90% relative humidity (RH) air for both a commercial copper bearing Al-Zn-Mg-Cu alloy (AA 7050) and a low copper variant of this alloy in order to better understand the factors which affect HEAC resistance. Experimental methods used to evaluate hydrogen concentrations local to a surface and near a crack tip include nuclear reaction analysis (NRA), focused ion beam, secondary ion mass spectroscopy (FIB/SIMS) and thermal desorption spectroscopy (TDS). Results show that overaging the copper bearing alloys both inhibits hydrogen ingress from oxide covered surfaces and decreases the apparent hydrogen diffusion rates in the metal.

  16. Experimental and theoretical analyses on the ultrasonic cavitation processing of Al-based alloys and nanocomposites

    NASA Astrophysics Data System (ADS)

    Jia, Shian

    Strong evidence is showing that microstructure and mechanical properties of a casting component can be significantly improved if nanoparticles are used as reinforcement to form metal-matrix-nano-composite (MMNC). In this paper, 6061/A356 nanocomposite castings are fabricated using the ultrasonic stirring technology (UST). The 6061/A356 alloy and Al2O3/SiC nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles are injected into the molten metal and dispersed by ultrasonic cavitation and acoustic streaming. The applied UST parameters in the current experiments are used to validate a recently developed multiphase Computational Fluid Dynamics (CFD) model, which is used to model the nanoparticle dispersion during UST processing. The CFD model accounts for turbulent fluid flow, heat transfer and the complex interaction between the molten alloy and nanoparticles using the ANSYS Fluent Dense Discrete Phase Model (DDPM). The modeling study includes the effects of ultrasonic probe location and the initial location where the nanoparticles are injected into the molten alloy. The microstructure, mechanical behavior and mechanical properties of the nanocomposite castings have been also investigated in detail. The current experimental results show that the tensile strength and elongation of the as-cast nanocomposite samples (6061/A356 alloy reinforced by Al2O 3 or SiC nanoparticles) are improved. The addition of the Al2O 3 or SiC nanoparticles in 6061/A356 alloy matrix changes the fracture mechanism from brittle dominated to ductile dominated.

  17. Oxidation Behavior of Thermal Barrier Coatings with a TiAl3 Bond Coat on γ-TiAl Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jiqiang; Kong, Lingyan; Li, Tiefan; Xiong, Tianying

    2015-02-01

    The thermal barrier coatings investigated in this paper included a TiAl3 bond coat and a yttria partially stabilized zirconia (YSZ) layer. The TiAl3 bond coat was prepared by deposition of aluminum by cold spray, followed by a heat-treatment. The YSZ layer was prepared by air plasma spray. The isothermal and cyclic oxidation tests were conducted at 900 °C for 1000 h and 500 cycles to test the oxidation resistance of the thermal barrier coatings. The microstructure and composition of the γ-TiAl alloy with and without the thermal barrier coatings after oxidation were investigated. The results showed that a dense TGO layer about 5 μm had grown between the YSZ layer and the TiAl3 bond coat. The TGO had good adhesion to both the YSZ layer and the bond coat even after the TiAl3 bond coat entirely degraded into the TiAl2 phase, which decreased the inward oxygen diffusion. Thus, the thermal barrier coatings improved the oxidation resistance of γ-TiAl alloy effectively.

  18. Diffusion Research in BCC Ti-Al-Mo Ternary Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Yi; Tang, Bin; Xu, Guanglong; Wang, Chuanyun; Kou, Hongchao; Li, Jinshan; Cui, Yuwen

    2014-04-01

    Interdiffusion in Ti-Al-Mo β solid solution was investigated at 1523 K (1250 °C) by analyzing diffusion couples. From the concentration profiles analytically represented by error function expansion (ERFEX), the ternary interdiffusion coefficients and impurity diffusivity were extracted by the Whittle-Green and generalized Hall methods. A comparison of the diffusion in five Ti-Al-X (Co, Cr, Fe, Mo, and V) ternaries reveals Ti-Al-Mo is comparably like Ti-Al-(Cr, V) while Ti-Al-(Co, Fe) are predominantly of interstitial nature.

  19. Development of single crystal alloys for specific engine applications

    NASA Astrophysics Data System (ADS)

    Ford, D. A.; Arthey, R. P.

    1986-02-01

    A comprehensive family of alloys which meets the requirements of particular engine applications was developed. Alloy SRR is a high strength alloy to replace DS MM002 in applications where increased creep, tensile, and fatigue strength are required; RR2000 is designed for blades requiring low density or high impact resistance; RR2060 was developed as a nozzle guide vane alloy, with exceptional resistance to environmental attack and thermal fatigue.

  20. Osteoblastic behavior to zirconium coating on Ti-6Al-4V alloy

    PubMed Central

    Lee, Bo-Ah; Kim, Hae-Jin; Xuan, Yun-Ze; Park, Yeong-Joon; Chung, Hyun-Ju

    2014-01-01

    PURPOSE The purpose of this study was to assess the surface characteristics and the biocompatibility of zirconium (Zr) coating on Ti-6Al-4V alloy surface by radio frequency (RF) magnetron sputtering method. MATERIALS AND METHODS The zirconium films were developed on Ti-6Al-4V discs using RF magnetron sputtering method. Surface profile, surface composition, surface roughness and surface energy were evaluated. Electrochemical test was performed to evaluate the corrosion behavior. Cell proliferation, alkaline phosphatase (ALP) activity and gene expression of mineralized matrix markers were measured. RESULTS SEM and EDS analysis showed that zirconium deposition was performed successfully on Ti-6Al-4V alloy substrate. Ti-6Al-4V group and Zr-coating group showed no significant difference in surface roughness (P>.05). Surface energy was significantly higher in Zr-coating group than in Ti-6Al-4V group (P<.05). No difference in cell morphology was observed between Ti-6Al-4V group and Zr-coating group. Cell proliferation was higher in Zr-coating group than Ti-6Al-4V group at 1, 3 and 5 days (P<.05). Zr-coating group showed higher ALP activity level than Ti-6Al-4V group (P<.05). The mRNA expressions of bone sialoprotein (BSP) and osteocalcin (OCN) on Zr-coating group increased approximately 1.2-fold and 2.1-fold respectively, compared to that of Ti-6Al-4V group. CONCLUSION These results suggest that zirconium coating on Ti-6Al-4V alloy could enhance the early osteoblast responses. This property could make non-toxic metal coatings on Ti-6Al-4V alloy suitable for orthopedic and dental implants. PMID:25551012

  1. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    NASA Astrophysics Data System (ADS)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  2. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    DOE PAGESBeta

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory insidemore » the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.« less

  3. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    SciTech Connect

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  4. Mechanical and corrosion properties of Al/Ti film on magnesium alloy AZ31B

    NASA Astrophysics Data System (ADS)

    Zeng, Rong-Chang; Jiang, Ke; Li, Shuo-Qi; Zhang, Fen; Cui, Hong-Zhi; Han, En-Hou

    2015-03-01

    Preparation of titanium film on magnesium substrate faces a challenge due to non-Fickian inter-diffusion between titanium and magnesium. Aluminum can build a bridge between titanium and magnesium. Al/Ti duplex coatings were deposited on magnesium alloy AZ31B using magnetron sputtering (MS). The low temperature diffusion bonding behavior of the Mg/Al/Ti coating was investigated through SEM and its affiliated EDS. The phase structure and critical load of the coatings were examined by means of XRD and scratch tests, respectively. The results demonstrated that the bonding strength was significantly improved after a post heat treatment (HT) at a temperature of 210°C. The diffusion mechanism of the interfaces of Mg/Al and Al/Ti in the coating was discussed based on the analysis of formation energy of vacancies and diffusion rates. The Al/Ti dual layer enhanced the corrosion resistance of the alloy. And the HT process further increased the corrosion resistance of the coated alloy. This result implies that a post HTat a lower temperature after MS is an effective approach to enhance the bonding strength and corrosion resistance of the Al/Ti film on Mg alloys.

  5. Development of aluminum (Al5083)-clad ternary Ag In Cd alloy for JSNS decoupled moderator

    NASA Astrophysics Data System (ADS)

    Teshigawara, M.; Harada, M.; Saito, S.; Oikawa, K.; Maekawa, F.; Futakawa, M.; Kikuchi, K.; Kato, T.; Ikeda, Y.; Naoe, T.; Koyama, T.; Ooi, T.; Zherebtsov, S.; Kawai, M.; Kurishita, H.; Konashi, K.

    2006-09-01

    To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces ( ϕ22 mm in dia. × 6 mm in height). Hardened layer due to the formation of AlAg 2 was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 × 200 × 30 mm 3), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength.

  6. Multi-step wrought processing of TiAl-based alloys

    SciTech Connect

    Fuchs, G.E.

    1997-04-01

    Wrought processing will likely be needed for fabrication of a variety of TiAl-based alloy structural components. Laboratory and development work has usually relied on one-step forging to produce test material. Attempts to scale-up TiAl-based alloy processing has indicated that multi-step wrought processing is necessary. The purpose of this study was to examine potential multi-step processing routes, such as two-step isothermal forging and extrusion + isothermal forging. The effects of processing (I/M versus P/M), intermediate recrystallization heat treatments and processing route on the tensile and creep properties of Ti-48Al-2Nb-2Cr alloys were examined. The results of the testing were then compared to samples from the same heats of materials processed by one-step routes. Finally, by evaluating the effect of processing on microstructure and properties, optimized and potentially lower cost processing routes could be identified.

  7. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    DOE PAGESBeta

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar; Terrani, Kurt A.; Field, Kevin G.

    2016-02-17

    Model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) have been neutron irradiated at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. This is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning of the Al from themore » α' precipitates was also observed.« less

  8. Enhanced superplasticity and strength in modified Ti-6Al-4V alloys

    SciTech Connect

    Wert, J.A.; Paton, N.E.

    1983-12-01

    Beta-stabilizing elements were added Ti-6Al-4V alloy with a view to lowering its optimum superplastic forming temperature. The alloys modified with 2 wt pct Fe, Co, and Ni produced values of flow stress, strain rate sensitivity, and total elongation at 1088 K approaching those of the base Ti-6Al-4V alloy at its standard superplastic forming temperature of 1200 K. In addition to lowering the superplastic forming temperature, the beta-stabilizing elements also increased room temperature strength levels above those normally found for Ti-6Al-4V. The addition of beta-stabilizing elements raised resistance to deformation at room temperature, while lowering it at elevated temperatures. This result is explained by considering the effects of high-diffusivity beta stabilizers on deformation processes at room and elevated temperatures. 23 references.

  9. Ultrafine fully-lamellar structures in two-phase {gamma}-TiAl alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.

    1996-12-31

    Special ultrafine fully lamellar microstructures have been found recently in {gamma}-TiAl alloys with 46-48% Al processed or heat treated above the {alpha}-transus temperature (T{alpha}). Hot extrusion above T{alpha} also produces a refined colony or grain size. Refined-colony/ultrafine-lamellar (RC/UL) microstructures produce an excellent combination of RT ductility and high-temperature strength in Ti-47Al-2Cr-2Nb (at.%) alloys. UL structures also have regularly alternating {gamma} and {alpha}{sub 2} lamellae, such that they are dominated by {gamma}/{alpha}{sub 2} interfaces with relatively few {gamma}/{gamma} twin boundaries. Focus of this study is on how changes in processing parameters or alloy composition affect formation of the UL structure, particularly the {alpha}{sub 2} component.

  10. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  11. Effect of helium on the swelling of GlidCop Al25 IG alloy

    NASA Astrophysics Data System (ADS)

    Fabritsiev, S. A.; Pokrovsky, A. S.; Zinkle, S. J.; Ostrovsky, S. E.

    2002-12-01

    This report presents data on the effect of neutron irradiation up to 0.5 dpa in the mixed spectrum SM-2 reactor at Tirr≈160 and ≈295 °C and on the TEM microstructure of GlidCop Al25 IG oxide dispersion strengthened copper after different heat treatments (CR+annealed, HIP). It is shown for the first time that a high helium generation rate in the alloy, due to boron introduced into the alloy in the capacity of deoxidizer, results in high-rate swelling of GlidCop Al25 IG of about 1%/dpa at 300 °C. It is shown that the average size of Al 2O 3 particles reduces under irradiation. The conclusion is made that the application of elements with high cross-sections of helium generation as deoxidizers can result in a substantial decrease of the resistance to swelling of copper alloys for fusion applications.

  12. Operating limits of AL-alloyed high-low junctions for BSF solar cells

    NASA Astrophysics Data System (ADS)

    del Alamo, J.; Eguren, J.; Luque, A.

    1981-05-01

    Experimental estimations of the effective surface recombination velocity of the high-low junction and of the base diffusion length are carried out for Al-alloyed n(plus)pp(plus) bifacial cells and the results are presented in form of histograms. These results agree with calculated values of the effective surface recombination velocity when the characteristics of the recrystallized Si layer and heavy doping effects are taken into account. It is concluded that thick Al layers and high alloying temperatures (over 800 C) are necessary to obtain low values of the velocity. This conclusion agrees with experimental results of other authors. Recommendations to avoid diffusion length degradation are given and the operating limits of the Al alloying technology are discussed.

  13. Corrosion behavior of PIRAC nitrided Ti-6Al-4V surgical alloy.

    PubMed

    Starosvetsky, D; Shenhar, A; Gotman, I

    2001-02-01

    Hard titanium nitride (TiN) coatings were obtained on the surface of Ti-6Al-4V alloy using an original PIRAC nitriding method, based on annealing the samples under a low pressure of monatomic nitrogen created by selective diffusion of N from the atmosphere. PIRAC nitrided samples exhibited excellent corrosion resistance in Ringer's solution in both potentiodynamic and potentiostatic tests. The anodic current and metal ion release rate of PIRAC nitrided Ti-6Al-4V at the typical corrosion potential values were significantly lower than those of the untreated alloy. This, together with the excellent adhesion and high wear resistance of the TiN coatings, makes PIRAC nitriding an attractive surface treatment for Ti-6Al-4V alloy surgical implants. PMID:15348321

  14. Effect of initial texture on texture evolution in 1050 Al alloys under simple shear

    NASA Astrophysics Data System (ADS)

    Han, Jun-Hyun; Oh, Kyu Hwana; Lee, Jae-Chul

    2003-08-01

    The effect of the initial textures prior to dissimilar channel angular pressing (DCAP) on the texture evolution of the 1050 Al alloy sheets, processed by the continuous confined strip shearing (C2S2) process, were studied. The four different specimens, i.e., cold rolled, heat treated, warm rolled, and as-cast 1050 Al alloy sheets, having various initial textures were prepared using different thermomechanical routes. Although the major texture types were significantly affected by the initial textures prior to DCAP, DCAP always promoted both the <111>//normal direction (ND) textures and the {001}<110> rotated cube texture regardless of the initial texture status. Effects of the texture evolutions due to equal channel angular pressing (ECAP) on deep drawbility and planar anisotropy were analyzed based on the -r value and the Δ r value determined from the measured pole figures. A feasibility for producing the 1050 Al alloy sheets having high deep drawbility and low planar anisotropy was demonstrated.

  15. The structure-property relationships of powder processed Fe-Al-Si alloys

    SciTech Connect

    Prichard, P.D.

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D{sub 84} < 32 {micro}m). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 {micro}m. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 {micro}m to 104 {micro}m. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase {alpha} + DO{sub 3} structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  16. Precipitation process in a Mg–Gd–Y alloy grain-refined by Al addition

    SciTech Connect

    Dai, Jichun; Zhu, Suming; Easton, Mark A.; Xu, Wenfan; Wu, Guohua; Ding, Wenjiang

    2014-02-15

    The precipitation process in Mg–10Gd–3Y (wt.%) alloy grain-refined by 0.8 wt.% Al addition has been investigated by transmission electron microscopy. The alloy was given a solution treatment at 520 °C for 6 h plus 550 °C for 7 h before ageing at 250 °C. Plate-shaped intermetallic particles with the 18R-type long-period stacking ordered structure were observed in the solution-treated state. Upon isothermal ageing at 250 °C, the following precipitation sequence was identified for the α-Mg supersaturated solution: β″ (D0{sub 19}) → β′ (bco) → β{sub 1} (fcc) → β (fcc). The observed precipitation process and age hardening response in the Al grain-refined Mg–10Gd–3Y alloy are compared with those reported in the Zr grain-refined counterpart. - Highlights: • The precipitation process in Mg–10Gd–3Y–0.8Al (wt.%) alloy has been investigated. • Particles with the 18R-type LPSO structure were observed in the solution state. • Upon ageing at 250 °C, the precipitation sequence is: β″ → β′ → β1 (fcc) → β. • The Al grain-refined alloy has a lower hardness than the Zr refined counterpart.

  17. Effect of heat treatments on structural, microstructural and mechanical properties of Al 2017 alloy

    NASA Astrophysics Data System (ADS)

    Lemmadi, Fatima Z.; Chala, Abdelouahed; Belahssen, Okba; Benramache, Said

    2016-01-01

    The effect of ageing at 300°C before and after quenched at two temperatures of 180 and 280°C on the Al 2017 alloy was studied. The structural properties were investigated using X-ray diffraction; the microstructural evolution was investigated using scanning electron microscopy and microhardness measurement for the mechanical properties. After various states of ageing, the Al-Cu-Fe alloy shows significant changes in the microstructure and mechanical behavior. After ageing, the microstructure of the matrix consisted of a three solid solution of α-Al-Cu-Fe, β-AlFe and θ-A 2Cu phases precipitations. After two-step heat treatment (quenching and ageing), the alloy reveals the formation of β and θ phases precipitates. After ageing at 300°C of original sample, the alloy reveals higher β precipitates, corresponding to the minimum value of microhardness, the volume fraction of this precipitates becomes higher. On the other hand, the TTT curves for the discontinuous and continuous precipitation reaction in this alloy have been suggested.

  18. Refinement of primary Si grains in Al-20%Si alloy slurry through serpentine channel pouring process

    NASA Astrophysics Data System (ADS)

    Zheng, Zhi-kai; Mao, Wei-min; Liu, Zhi-yong; Wang, Dong; Yue, Rui

    2016-05-01

    In this study, a serpentine channel pouring process was used to prepare the semi-solid Al-20%Si alloy slurry and refine primary Si grains in the alloy. The effects of the pouring temperature, number of curves in the serpentine channel, and material of the serpentine channel on the size of primary Si grains in the semi-solid Al-20%Si alloy slurry were investigated. The results showed that the pouring temperature, number of the curves, and material of the channel strongly affected the size and distribution of the primary Si grains. The pouring temperature exerted the strongest effect, followed by the number of the curves and then the material of the channel. Under experimental conditions of a four-curve copper channel and a pouring temperature of 701°C, primary Si grains in the semi-solid Al-20%Si alloy slurry were refined to the greatest extent, and the lath-like grains were changed into granular grains. Moreover, the equivalent grain diameter and the average shape coefficient of primary Si grains in the satisfactory semi-solid Al-20%Si alloy slurry were 24.4 μm and 0.89, respectively. Finally, the refinement mechanism and distribution rule of primary Si grains in the slurry prepared through the serpentine channel pouring process were analyzed and discussed.

  19. Development of low temperature superplasticity in commercial 5083 Al-Mg alloys

    SciTech Connect

    Hsiao, I.C.; Huang, J.C.

    1999-02-19

    Superplastic forming has been one of the forming techniques for aircraft industry. In developing superplastic aircraft-used aluminum alloys, two successful means have been applied. One was to modify the alloys by adding extra amounts of particle-forming elements, such as the case of Al-Cu base Supral 150 with 0.5 wt% of Zr added (Al-6wt%Cu-0.5%Zr). The other was to process the commercial alloys by a series of thermomechanical treatments (TMTs), such as the efforts made for the Al-Zn-Mg base 7075 and Al-Li base 8090 alloys. There have been numerous efforts in processing aluminum materials to exhibit high rate superplasticity (HRSP) and/or low temperature superplasticity (LTSP). Based on the current development situation, this study is intended to process the low-priced commercial 5083 alloys using simple TMTs so as to develop LTSP at temperatures below 300 C and with superplastic elongations in excess of 200%.

  20. Ion irradiation testing and characterization of FeCrAl candidate alloys

    SciTech Connect

    Anderoglu, Osman; Aydogan, Eda; Maloy, Stuart Andrew; Wang, Yongqiang

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  1. The roles of Zr and Mn in processing and superplasticity of Al-Mg alloys

    NASA Technical Reports Server (NTRS)

    Mcnelley, Terry R.; Hales, S. J.

    1990-01-01

    Processing studies have been conducted on two alloys, of nominal compositions Al-10Mg-0.1Zr or Al-10Mg-0.5Mn, in order to clarify the role of the dispersoid forming Zr or Mn additions. Mechanical property data reveal that the Mn-containing alloy has a lower maximum elongation but exhibits superplastic response over a broader range of temperature. Microstructural investigations and texture analyses were utilized to assess the effect of the presence of Al8Mg5 precipitates in combination with either Al3Zr or Al6Mn dispersoid particles during isothermal rolling at 300 C and subsequent tensile deformation at temperatures from 200-425 C.

  2. Relationships involving process, microstructure, and properties of weldments of Al-Cu and Al-Cu-Li alloys

    SciTech Connect

    Martukanitz, R.P.; Howell, P.R.

    1996-12-31

    The evolution of microstructure within the heat affected zone for Al-Cu and Al-Cu-Li alloys is qualitatively described in terms of diffusion controlled modifications that result in the minimization of chemical free energy. Coarsening of strengthening precipitate is anticipated at relatively low peak temperatures; whereas, dissolution is expected to dominate the microstructural modifications within the heat affected zone for these alloys. Transmission electron microscopy of alloy 2195-T8 was performed to validate the analysis. Dissolution of {theta}{prime} (Al{sub 2}Cu) was seen to occur within the heat affected zone at temperatures below 220 C. The primary strengthening phase, T{sub 1} (Al{sub 2}CuLi), exhibited partial dissolution at peak temperatures of 320 C. Peak temperatures up to 500 C resulted in partial dissolution of T{sub 1} during heating and growth upon cooling. Positions near the fusion zone interface resulted in complete dissolution of strengthening precipitate and re-precipitation of copper-rich zones upon cooling. The effect of microstructural modifications within the heat affected zone on mechanical properties is discussed in terms of strengthening mechanisms.

  3. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  4. Hydride formation in an Al-Li alloy on cathodic hydrogen charging

    SciTech Connect

    Thakur, C.; Balasubramaniam

    1997-02-01

    Several types of aluminium lithium hydrides can form when aluminium and lithium react with hydrogen. Dickenson et al. reported the precipitation of LiH in the subsurface region of Al-Li alloys on annealing in dry air, dry hydrogen and wet air at 550 C. Balasubramaniam et al. unambiguously identified, by transmission electron microscopy (TEM), the presence of LiAlH{sub 4} in an Al-Li-Cu alloy under SCC conditions. In the present study, the phase changes that occur on room temperature cathodic hydrogen charging of an Al-Li-Cu-Mg alloy have been investigated by X-ray diffraction (XRD). The diffraction peaks of LiH and LiAlH{sub 4} occur at distinctly different locations, for example, the 100% peak for LiAlH{sub 4} occurs at 2{theta} = 22.9{degree} and the same for LiH occurs at 2{theta} = 44.4{degree}. Therefore, unambiguous identification of the hydride phase is possible.

  5. Preferential site occupancy of alloying elements in TiAl-based phases

    NASA Astrophysics Data System (ADS)

    Holec, David; Reddy, Rajeev K.; Klein, Thomas; Clemens, Helmut

    2016-05-01

    First principles calculations are used to study the preferential occupation of ternary alloying additions into the binary Ti-Al phases, namely, γ-TiAl, α2-Ti3Al, βo-TiAl, and B19-TiAl. While the early transition metals (TMs, group IVB, VB, and VIB elements) prefer to substitute for Ti atoms in the γ-, α2-, and B19-phases, they preferentially occupy Al sites in the βo-TiAl. Si is, in this context, an anomaly, as it prefers to sit on the Al sublattice for all four phases. B and C are shown to prefer octahedral Ti-rich interstitial positions instead of substitutional incorporation. The site preference energy is linked with the alloying-induced changes of energy of formation, hence alloying-related (de)stabilisation of the phases. We further show that the phase-stabilisation effect of early TMs on βo-phase has a different origin depending on their valency. Finally, an extensive comparison of our predictions with available theoretical and experimental data (which is, however, limited mostly to the γ-phase) shows a consistent picture.

  6. Thermodynamics, Solubility, and Diffusivity of Oxygen in Titanium and Ti-Al Alloys

    NASA Technical Reports Server (NTRS)

    Mehrotra, Gopal M.

    1992-01-01

    Titanium aluminides and titanium aluminide-based composites are attractive candidate materials for high-temperature structural applications. As these materials may be exposed to oxidizing environments durine their use at elevated temperatures, it is essential that they possess a good oxidation resistance. Previous studies have shown that the oxidation resistance of Al-rich alloys in the Ti-Al system is superior to that of the Ti-rich alloys. The scales formed on the surface of the Al-rich and Ti-rich alloys have been reported to be predominantly Al2O3 and TiO2, respectively. Since the relative stabilities of the oxides of Al and Ti at various temperatures and oxygen pressures can be assessed from their thermodynamic data, it is possible, With the help of thermodynamic calculations, to determine the compositions of the alloys which would form scales of Al2O3, TiO(x) or a ternary oxide such as TiAl2O5 during oxidation at a given temperature. The thermodynamic calculations require reliable activity data for the Ti-Al system. These data have not been determined for the entire composition and temperature range of interest. Using the data available in the literature, recently performed thermodynamic calculations and concluded that the stable oxide changed from TiO to Al2O3 in the existence region of the tial phase. In the case of titanium aluminide-based composites, another major concern is the mutual chemical compatibility of the matrix material with the reinforcement phase. Fibers of SiC, TiB2 and Al2O3 are currently being investigated for reinforcement of titanium aluminide matrices.

  7. Nanoindentation Creep Behavior of an Al0.3CoCrFeNi High-Entropy Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Lijun; Yu, Pengfei; Cheng, Hu; Zhang, Huan; Diao, Haoyan; Shi, Yunzhu; Chen, Bilin; Chen, Peiyong; Feng, Rui; Bai, Jie; Jing, Qin; Ma, Mingzhen; Liaw, P. K.; Li, Gong; Liu, Riping

    2016-03-01

    Nanoindentation creep behavior was studied on a coarse-grained Al0.3CoCrFeNi high-entropy alloy with a single face-centered cubic structure. The effects of the indentation size and loading rate on creep behavior were investigated. The experimental results show that the hardness, creep depth, creep strain rate, and stress exponent are all dependent on the holding load and loading rate. The creep behavior shows a remarkable indentation size effect at different maximum indentation loads. The dominant creep mechanism is dislocation creep at high indentation loads and self-diffusion at low indentation loads. An obvious loading rate sensitivity of creep behavior is found under different loading rates for the alloy. A high loading rate can lead to a high strain gradient, and numerous dislocations emerge and entangle together. Then during the holding time, a large creep deformation characteristic with a high stress exponent will happen.

  8. Deep-cryogenic-treatment-induced phase transformation in the Al-Zn-Mg-Cu alloy

    NASA Astrophysics Data System (ADS)

    Li, Chun-mei; Cheng, Nan-pu; Chen, Zhi-qian; Guo, Ning; Zeng, Su-min

    2015-01-01

    An aluminum alloy (Al-Zn-Mg-Cu) subjected to deep cryogenic treatment (DCT) was systematically investigated. The results show that a DCT-induced phase transformation varies the microstructures and affects the mechanical properties of the Al alloy. Both Guinier-Preston (GP) zones and a metastable η' phase were observed by high-resolution transmission electron microscopy. The phenomenon of the second precipitation of the GP zones in samples subjected to DCT after being aged was observed. The viability of this phase transformation was also demonstrated by first-principles calculations.

  9. EBSD and Nanoindentation-Correlated Study of Delamination Fracture in Al-Li Alloy 2090

    NASA Technical Reports Server (NTRS)

    Tayon, Wesley A.; Crooks, Roy E.; Domack, Marcia S.; Wagner, John A.; Elmustafa, A. A.

    2008-01-01

    Al-Li alloys offer attractive combinations of high strength and low density. However, a tendency for delamination fracture has limited their use. A better understanding of the delamination mechanisms may identify methods to control delaminations through processing modifications. A combination of new techniques has been used to evaluate delamination fracture in Al-Li alloys. Both high quality electron backscattered diffraction (EBSD) information and valid nanoindentation measurements were obtained from fractured test specimens. Correlations were drawn between nano-scale hardness variations and local texture along delaminating boundaries. Intriguing findings were observed for delamination fracture through the combined analysis of grain orientation, Taylor factor, and kernel average misorientation.

  10. The electrical, thermal conductivity, microstructure and mechanical properties of Al-Sn-Pb ternary alloys

    NASA Astrophysics Data System (ADS)

    Alper Billur, C.; Gerçekcioglu, E.; Bozoklu, M.; Saatçi, B.; Ari, M.; Nair, F.

    2015-08-01

    The structural, thermal, electrical and mechanical properties and micro-hardness of four different samples of Al-Sn-Pb ternary alloys (Al-[x] wt. % Sn-10 wt. % Pb) (x = 40, 30, 20 and 10) with constant lead concentrations were investigated for four different samples. Electrical resistivity and conductivity were measured by using (four-point probe measurement techniques) 4PPT techniques. The variations of thermal conductivity were determined by Wiedemann-Franz law (W-F) and Smith-Palmer (S-P) equation using the data obtained from electrical properties. The mechanical properties of the same alloys were obtained by the tensile test and the Vickers micro-hardness test.

  11. Effects of Pulse Electromagnetic Field on Corrosion Resistance of Al-5 % Cu Alloy

    NASA Astrophysics Data System (ADS)

    Wang, B.; Tang, L. D.; Qi, J. G.; Wang, J. Z.

    2013-03-01

    It was investigated that corrosion resistance of Al-5 % Cu alloy was influenced by pulse electromagnetic field (PEMF). The morphologies were observed by scanning election microscopy (SEM). The corrosion behaviors were investigated by potentiodynamic polarization tests and immersion tests. The results indicated that corrosion resistance of samples could be increased by using pulse electromagnetic field, moreover, the optimum parameter of pulse electromagnetic field in this experiment was showed as follows: 500 V, 3 Hz, 30 s. Decreasing the quantity of eutectic in grain boundaries and refining the grains were main causations for increasing corrosion resistance of Al-5 % Cu alloy with pulse electromagnetic field.

  12. Deformation mechanisms at Different grain sizes in a cryogenically ball-milled Al-Mg alloy.

    SciTech Connect

    Liao, Xiaozhou; Huang, J.; Zhu, Y. T.; Zhou, F.; Lavernia, Enrique J.

    2001-01-01

    An Al-7.5 wt. % Mg alloy was ball-milled in liquid N2 for eight hours and its microstructures were investigated using transmission electron microscopy. Electron diffraction confirmed that the resulting powder is a supersaturated Al-Mg solid solution with a face-centered cubic structure. Three nanostructures with different grain size ranges and shapes were observed and the deformation mechanisms in these structures were found to be different. The reasons for the different deformation mechanisms were discussed. Keywords: Aluminum alloy; Cryogenic ball milling; Transmission electron microscopy; Microstructure.

  13. Effect of Process Parameters on Abnormal Grain Growth during Friction Stir Processing of a Cast Al Alloy

    SciTech Connect

    Jana, Saumyadeep; Mishra, Rajiv S.; Baumann, John A.; Grant, Glenn J.

    2010-11-25

    The effects of process parameters and friction stir processing (FSP) run configurations on the stability of nugget microstructure at elevated temperatures were evaluated. Cast plates of an Al-7Si- 0.6Mg alloy were friction stir processed using a combination of tool rotation rates and tool traverse speeds. All single pass runs showed some extent of abnormal grain growth (AGG), whereas multi-pass runs were more resistant to AGG. Additionally, higher tool rpm was found to be beneficial for controlling AGG. These effects were analyzed by comparing the result of this work with other published results and AGG models.

  14. Rumpling phenomenon in platinum modified Ni-Al alloys

    SciTech Connect

    Zimmerman, Benjamin Joseph

    2005-05-01

    Surface undulations known as rumpling have been shown to develop at the surface of bond coats used in advanced thermal barrier coating systems. Rumpling can result in cracking and eventual spallation of the top coat. Many mechanisms to explain rumpling have been proposed, and among them is a martensitic transformation. High-temperature x-ray diffraction, differential scanning calorimetry and potentiometry were used to investigate the nature of the martensitic transformation in bulk platinum-modified nickel aluminides. It was found that the martensitic transformation has strong time dependence and can form over a range of temperatures. Cyclic oxidation experiments were performed on the bulk alloys to investigate the effect of the martensitic transformation on surface rumpling. It was found that the occurrence of rumpling was associated with the martensitic transformation. The degree of rumpling was found to increase with an increasing number of cycles and was independent of the heating and cooling rates used. The thickness of the oxide layer at the surface of the samples had a significant impact on the amplitude of the resulting undulations, with amplitude increasing with increasing oxide-layer thickness. Rumpling was also observed in an alloy based on the {gamma}-{gamma}' region of the nickel-aluminum-platinum phase diagram. Rumpling in this alloy was found to occur during isothermal oxidation and is associated with a subsurface layer containing a platinum-rich phase known as a. Rumpling in both alloy systems may be explained by creep deformation of a weakened subsurface layer in response to the compressive stresses in the thermally grown oxide layer.

  15. Mechanisms of fatigue crack retardation following single tensile overloads in powder metallurgy aluminum alloys

    NASA Technical Reports Server (NTRS)

    Bray, G. H.; Reynolds, A. P.; Starke, E. A., Jr.

    1992-01-01

    In ingot metallurgy (IM) alloys, the number of delay cycles following a single tensile overload typically increases from a minimum at an intermediate baseline stress intensity range, Delta-K(B), with decreasing Delta-K(B) approaching threshold and increasing Delta-K(B) approaching unstable fracture to produce a characteristic 'U' shaped curve. Two models have been proposed to explain this behavior. One model is based on the interaction between roughness and plasticity-induced closure, while the other model only utilizes plasticity-induced closure. This article examines these models, using experimental results from constant amplitude and single overload fatigue tests performed on two powder metallurgy (PM) aluminum alloys, AL-905XL and AA 8009. The results indicate that the 'U'-shaped curve is primarily due to plasticity-induced closure, and that the plasticity-induced retardation effect is through-thickness in nature, occurring in both the surface and interior regions. However, the retardation effect is greater at the surface, because the increase in plastic strain at the crack tip and overload plastic zone size are larger in the plane-stress surface regions than in the plane-strain interior regions. These results are not entirely consistent with either of the proposed models.

  16. Bulk deformation of Ti-6.8Mo-4.5Fe-1.5Al (timetal LCB) alloy

    NASA Astrophysics Data System (ADS)

    Weiss, I.; Srinivasan, R.; Saqib, M.; Stefansson, N.; Jackson, A. G.; Leclair, S. R.

    1996-06-01

    Recently, a low-cost near-β titanium alloy (Timetal LCB Ti-6.8Mo-4.5Fe-l.5Al wt %) containing iron and molybdenum has been developed. This alloy is cold formable in the β microstructure and can be aged to high strengths by precipitating the a phase. Due to its combination of cold formability and high strength, the alloy is a potential replacement for steel components in the automotive industry. The current study was undertaken to evaluate the cold bulk forming characteristics of Timetal LCB for use in lightweight automotive applications. Room-temperature compression tests conducted over a strain-rate range of 0.01 to 5/s indicate that the bulk cold compression of the alloy is affected by two factors: the microstructure and the length-to-diameter aspect ratio of the specimen. In the aged condition, when the microstructure has a-phase particles distributed along flow lines in the β-phase matrix, the alloy has the propensity for shear failure when deformed in compression in a direction parallel to the flow lines. In the solution-heat-treated condition, the microstructure consists of β grains with athermal ω phase. In this condition, the alloy can be cold compressed to 75 % reduction in height using specimens with aspect ratio of 1.125, but fails by shear for a larger aspect ratio of 1.5. Plastic deformation of the material occurs initially by single slip in most grains, but changes to multiple slip at true plastic strains larger than about 0.15. At a slow strain rate, the deformation is uniform, and the material work hardens continuously. At high strain rates, shear bands develop, and the localized deformation and temperature rise due to deformation heating leads to flow softening during compression. Although there is a considerable rise in temperature (200 to 500 °) during deformation, precipitation of the a phase was not observed.

  17. A novel TiAl3/Al2O3 composite coating on γ-TiAl alloy and evaluating the oxidation performance

    NASA Astrophysics Data System (ADS)

    Wang, Jiqiang; Kong, Lingyan; Li, Tiefan; Xiong, Tianying

    2016-01-01

    A novel TiAl3/Al2O3 composite coating was prepared on γ-TiAl alloy. The process included two steps: (1) TiAl3/Al2O3 composite powders were prepared by high energy ball milling of pure Al and nano-TiO2 powders, followed by a heat-treatment; (2) the as-prepared composite powders were deposited on γ-TiAl substrate by cold spray. The cyclic oxidation was conducted at 900 °C to test the performance of the composite coating. The results showed that the composite coating had good crack resistance and effectively decreased the oxidation rate of the substrate.

  18. Characterization of Al-Cu-Mg-Ag Alloy RX226-T8 Plate

    NASA Technical Reports Server (NTRS)

    Lach, Cynthia L.; Domack, Marcia S.

    2003-01-01

    Aluminum-copper-magnesium-silver (Al-Cu-Mg-Ag) alloys that were developed for thermal stability also offer attractive ambient temperature strength-toughness combinations, and therefore, can be considered for a broad range of airframe structural applications. The current study evaluated Al-Cu-Mg-Ag alloy RX226-T8 in plate gages and compared performance with sheet gage alloys of similar composition. Uniaxial tensile properties, plane strain initiation fracture toughness, and plane stress tearing resistance of RX226-T8 were examined at ambient temperature as a function of orientation and thickness location in the plate. Properties were measured near the surface and at the mid-plane of the plate. Tensile strengths were essentially isotropic, with variations in yield and ultimate tensile strengths of less than 2% as a function of orientation and through-thickness location. However, ductility varied by more than 15% with orientation. Fracture toughness was generally higher at the mid-plane and greater for the L-T orientation, although the differences were small near the surface of the plate. Metallurgical analysis indicated that the microstructure was primarily recrystallized with weak texture and was uniform through the plate with the exception of a fine-grained layer near the surface of the plate. Scanning electron microscope analysis revealed Al-Cu-Mg second phase particles which varied in composition and were primarily located on grain boundaries parallel to the rolling direction. Fractography of toughness specimens for both plate locations and orientations revealed that fracture occurred predominantly by transgranular microvoid coalescence. Introduction High-strength, low-density Al-Cu-Mg-Ag alloys were initially developed to replace conventional 2000 (Al-Cu-Mg) and 7000 (Al-Zn-Cu-Mg) series aluminum alloys for aircraft structural applications [1]. During the High Speed Civil Transport (HSCT) program, improvements in thermal stability were demonstrated for candidate

  19. Study of local structure in hyper-eutectic Zr-Cu-Al bulk glassy alloys by positron annihilation techniques

    NASA Astrophysics Data System (ADS)

    Ishiyama, T.; Ishii, K.; Yokoyama, Y.; Konno, T. J.; Iwase, A.; Hori, F.

    2016-01-01

    The Zr-Cu-Al bulk glassy (BG) alloy, which has amorphous structure, possesses various properties such as high strength and toughness with compositional dependence. In the present study, density, positron annihilation lifetime and coincidence Doppler Broadening measurement have been performed for various compositional hyper-eutectic Zr-Cu-Al BG alloys. The density of hyper-eutectic Zr-Cu-Al BG alloys increases with decreasing of Zr fraction. In contrast, positron lifetime for all compositional alloys is almost constant about 165 psec. In addition, the CDB ratio profile is almost the same for hyper-eutectic alloys. This unchanging trend of CDB ratio profile is quite different from that of hypo-eutectic BG alloys. These results reveal that different internal structure exists in hyper and hypo-eutectic BG alloys.

  20. Role of defect coordination environment on point defects formation energies in Ni-Al intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Tennessen, Emrys; Rondinelli, James

    We present a relationship among the point defect formation energies and the bond strengths, lengths, and local coordination environment for Ni-Al intermetallic alloys based on density functional calculations, including Ni3Al, Ni5Al3, NiAl,Ni3Al4, Ni2Al3 and NiAl3. We find the energetic stability of vacancy and anti-site defects for the entire family can be attributed primarily to changes in interactions among first nearest neighbors, owing to spatially localized charge density reconstructions in the vicinity of the defect site. We also compare our interpretation of the local coordination environment with a DFT-based cluster expansion and discuss the performance of each approach in predicting defect stability in the Ni-Al system.

  1. EFFECT OF Sn AND Pb ADDITIONS ON MICROSTRUCTURE OF Mg-6Al-1Zn AS-CAST MAGNESIUM ALLOYS

    NASA Astrophysics Data System (ADS)

    Hou, Haibo; Zhu, Tianping; Wang, Yuxin; Gao, Wei

    2013-07-01

    Much attention has been paid to Mg alloys given that Mg alloys are the most promising lightweight metallic material. They have found applications in automobile and other fields where weight saving is of great significance. Mg-Al-Zn alloy system (AZ series), including AZ91 and AZ61 Mg alloys, is widely used in industry. We have studied the enhancement of mechanical properties by adding alloying elements Sn and Pb. This paper reports our study on the microstructure and element distribution of the alloys with small amounts of tin (Sn) and lead (Pb) additions.

  2. Effects of alloy disorder on the transport properties of Al{sub x}Ga{sub 1-x}N epilayers probed by persistent photoconductivity

    SciTech Connect

    Zeng, K. C.; Lin, J. Y.; Jiang, H. X.

    2000-03-27

    The effects of alloy fluctuations on the transport properties of Al{sub x}Ga{sub 1-x}N alloys (x{approx}0.35) have been probed through the use of persistent photoconductivity (PPC). In the PPC state, the electron mobility, {mu}{sub e}, as a function of electron concentration, n, in a single sample can be obtained under controlled light illumination conditions. It was found that {mu}{sub e} is a constant when n is below a critical value n{sub c} and it then increases with n at n>n{sub c}. This mobility behavior was attributed to the effects of alloy fluctuations in Al{sub x}Ga{sub 1-x}N alloys. As a result, the initial PPC buildup kinetics seen in Al{sub x}Ga{sub 1-x}N alloys was quite different from those in better understood semiconductor alloys, such as AlGaAs and ZnCdSe, and is a direct consequence of the observed unique dependence of {mu}{sub e} on n. From these measurements, the total density of the tail states below the mobility edge in the conduction band was estimated to be 1.46x10{sup 17} cm{sup -3} in a Al{sub 0.35}Ga{sub 0.65}N sample. The results were compared with those in II-VI semiconductor alloys and their implications on III-nitride device applications were discussed. (c) 2000 American Institute of Physics.

  3. Plasma electrolytic oxidation coating of synthetic Al-Mg binary alloys

    SciTech Connect

    Tarakci, Mehmet

    2011-12-15

    The binary Al-Mg synthetic alloys were prepared in a vacuum/atmosphere controlled furnace with the addition of 0.5, 1, 2, 4, 7, and 15 wt.% pure Mg into pure aluminum as substrate material. The surfaces of the Al-Mg alloys and pure aluminum were coated for 120 min by plasma electrolytic oxidation in the same electrolyte of 12 g/L sodium silicate and 2 g/L KOH in distilled water. The coating was characterized by X-ray diffraction, scanning electron microscopy, profilometry and Vickers microhardness measurements. There regions of loose outer layer, dense inner layer with precipitate like particles of {alpha}-Al{sub 2}O{sub 3} and a thin transition layer were identified for the coated samples. The coating thickness increases from 85 to 150 {mu}m with Mg contents in the alloys. The surface morphology becomes more porous and consequently surface roughness tends to increase with plasma electrolytic oxidation treatment and further with Mg content. The increase in magnesium content reduces the formation of {alpha}-Al{sub 2}O{sub 3} and crystalline mullite phases in the coating and decreases microhardness of coating. The Mg concentration is constant throughout the other loose and dense regions of coating though it gradually decreases in the thin inner region. - Research Highlights: Black-Right-Pointing-Pointer The average thickness of PEO coating of Al-Mg alloys increases with Mg content. Black-Right-Pointing-Pointer The addition of Mg reduces and prevents the formation of {alpha}-Al{sub 2}O{sub 3} and mullite. Black-Right-Pointing-Pointer The surface roughness increases with Mg content in the Al-Mg alloys. Black-Right-Pointing-Pointer The hardness values of the coating decreases with the Mg amount in the substrate. Black-Right-Pointing-Pointer The Mg concentration is constant throughout the main regions of coating.

  4. Development of Cu alloy anode and separator coated with Al-Ni intermetallic compound

    SciTech Connect

    Toyokura, K.; Hoshino, K.; Yamamoto, M.

    1996-12-31

    Anode made of Cu alloy and separator coated with Al-Ni intermetallic compound have been developed for VCFC. Anode of Ni alloy is usually used. However, the alternative of cost lower than Ni alloy anode should be needed, because Ni is expensive. Cu is attractive as an anode material for VCFC because it is inexpensive and electrochemically noble. However, the creep resistance of Cu is not sufficient, compared with Ni alloy. In this study, strengthening due to oxide-dispersed microstructure has been developed in Cu-Ni-Al alloy with the two-step sintering process. A wet-seal technique has been widely applied for gas-sealing and supporting of electrolyte in MCFC. Since the wet-seal area is exposed to a severe corrosive environment, corrosion resistance of material for wet sealing is related with the cell performance. Al-Ni plating with post-heat treating for stainless steel has been investigated. Stainless steel substrate was plated with Al after being coated with Ni, then heat-treated at 750 {degrees}C for 1 hour in Ar gas atmosphere. Due to the treatment, Al-Ni intermetallic compound ( mainly Al3Ni2 ) layer is formed on stainless steel surface. The long-term immersion test was carried out till 14,500 hours in 62 mol% Li{sub 2}CO{sub 3}-38 mol% K{sub 2}CO{sub 3} at 650 {degrees}C under air-30%CO{sub 2} atmosphere, for the purpose of evaluating the corrosion resistance and thermal stability of Al-Ni intermetallic compound layer in actual generating with VCFC.

  5. Properties of a new type Al/Pb-0.3%Ag alloy composite anode for zinc electrowinning

    NASA Astrophysics Data System (ADS)

    Yang, Hai-tao; Liu, Huan-rong; Zhang, Yong-chun; Chen, Bu-ming; Guo, Zhong-cheng; Xu, Rui-dong

    2013-10-01

    An Al/Pb-0.3%Ag alloy composite anode was produced via composite casting. Its electrocatalytic activity for the oxygen evolution reaction and corrosion resistance was evaluated by anodic polarization curves and accelerated corrosion test, respectively. The microscopic morphologies of the anode section and anodic oxidation layer during accelerated corrosion test were obtained by scanning electron microscopy. It is found that the composite anode (hard anodizing) displays a more compact interfacial combination and a better adhesive strength than plating tin. Compared with industrial Pb-0.3%Ag anodes, the oxygen evolution overpotentials of Al/Pb-0.3%Ag alloy (hard anodizing) and Al/Pb-0.3%Ag alloy (plating tin) at 500 A·m-2 were lower by 57 and 14 mV, respectively. Furthermore, the corrosion rates of Pb-0.3%Ag alloy, Al/Pb-0.3%Ag alloy (hard anodizing), and Al/Pb-0.3%Ag alloy (plating tin) were 13.977, 9.487, and 11.824 g·m-2·h-1, respectively, in accelerated corrosion test for 8 h at 2000 A·m-2. The anodic oxidation layer of Al/Pb-0.3%Ag alloy (hard anodizing) is more compact than Pb-0.3%Ag alloy and Al/Pb-0.3%Ag alloy (plating tin) after the test.

  6. Semiconductor structures having electrically insulating and conducting portions formed from an AlSb-alloy layer

    DOEpatents

    Spahn, Olga B.; Lear, Kevin L.

    1998-01-01

    A semiconductor structure. The semiconductor structure comprises a plurality of semiconductor layers formed on a substrate including at least one layer of a III-V compound semiconductor alloy comprising aluminum (Al) and antimony (Sb), with at least a part of the AlSb-alloy layer being chemically converted by an oxidation process to form superposed electrically insulating and electrically conducting portions. The electrically insulating portion formed from the AlSb-alloy layer comprises an oxide of aluminum (e.g. Al.sub.2 O.sub.3), while the electrically conducting portion comprises Sb. A lateral oxidation process allows formation of the superposed insulating and conducting portions below monocrystalline semiconductor layers for forming many different types of semiconductor structures having particular utility for optoelectronic devices such as light-emitting diodes, edge-emitting lasers, vertical-cavity surface-emitting lasers, photodetectors and optical modulators (waveguide and surface normal), and for electronic devices such as heterojunction bipolar transistors, field-effect transistors and quantum-effect devices. The invention is expected to be particularly useful for forming light-emitting devices for use in the 1.3-1.6 .mu.m wavelength range, with the AlSb-alloy layer acting to define an active region of the device and to effectively channel an electrical current therein for efficient light generation.

  7. Semiconductor structures having electrically insulating and conducting portions formed from an AlSb-alloy layer

    DOEpatents

    Spahn, O.B.; Lear, K.L.

    1998-03-10

    The semiconductor structure comprises a plurality of semiconductor layers formed on a substrate including at least one layer of a III-V compound semiconductor alloy comprising aluminum (Al) and antimony (Sb), with at least a part of the AlSb-alloy layer being chemically converted by an oxidation process to form superposed electrically insulating and electrically conducting portions. The electrically insulating portion formed from the AlSb-alloy layer comprises an oxide of aluminum (e.g., Al{sub 2}O{sub 3}), while the electrically conducting portion comprises Sb. A lateral oxidation process allows formation of the superposed insulating and conducting portions below monocrystalline semiconductor layers for forming many different types of semiconductor structures having particular utility for optoelectronic devices such as light-emitting diodes, edge-emitting lasers, vertical-cavity surface-emitting lasers, photodetectors and optical modulators (waveguide and surface normal), and for electronic devices such as heterojunction bipolar transistors, field-effect transistors and quantum-effect devices. The invention is expected to be particularly useful for forming light-emitting devices for use in the 1.3--1.6 {mu}m wavelength range, with the AlSb-alloy layer acting to define an active region of the device and to effectively channel an electrical current therein for efficient light generation. 10 figs.

  8. In situ corrosion analysis of Al-Zn-In-Mg-Ti-Ce sacrificial anode alloy

    SciTech Connect

    Ma Jingling Wen Jiuba; Zhai Wenxia; Li Quanan

    2012-03-15

    The corrosion behaviour of Al-5Zn-0.02In-1Mg-0.05Ti-0.5Ce (wt.%) alloy has been investigated by immersion test, scanning electron microscopy, energy dispersive X-ray detector, electrochemical impedance spectroscopy and electrochemical noise. The results show that there exist different corrosion types of the alloy in 3.5% NaCl solution with the immersion time. At the initial stage of immersion, pitting due to the precipitates predominates the corrosion with a typical inductive loop at low frequencies in electrochemical impedance spectroscopy. The major precipitates of the alloy are MgZn{sub 2} and Al{sub 2}CeZn{sub 2} particles. The corrosion potentials of the bulk MgZn{sub 2} and Al{sub 2}CeZn{sub 2} alloys are negative with respect to that of {alpha}-Al, so the MgZn{sub 2} and Al{sub 2}CeZn{sub 2} precipitates can act as activation centre and cause the pitting. In the late corrosion, a relative uniform corrosion predominates the corrosion process controlled by the dissolution/precipitation of the In ions and characterized by a capacitive loop at medium-high frequencies in electrochemical impedance spectroscopy. The potential noise of the pitting shows larger amplitude fluctuation and lower frequency, but the potential noise of the uniform corrosion occurs with smaller amplitude fluctuation and higher frequency.

  9. Microstructure and mechanical behavior of spray-deposited high-Li Al-Li alloys

    SciTech Connect

    Del Castillo, L.; Wu, Y.; Hu, H.M.; Lavernia, E.J.

    1999-05-01

    High-Li alloys, with the composition Al-3.8Li-XCu-1.0Mg-0.4Ge-0.2Zr, were synthesized using a spray deposition technique (wt. pct, X = 0 {approximately} 1.5). The microstructure of the spray-deposited Al-Li alloys consisted of equiaxed grains with an average grain size in the range from 20 to 50 {micro}m. The grain-boundary phases were fine and discrete. The spray-deposited and thermomechanically processed materials were isothermally heat treated at 150 C and 170 C to investigate the age-hardening kinetics. It was noted that the spray-deposited Al-3.8Li-XCu-1.0Mg-0.4Ge-0.2Zr alloys exhibited relatively sluggish aging behavior. The peak-aged condition was achieved at 170 C in the range from 20 to 90 hours. It was noted that Cu increases the hardness of alloys during aging. Moreover, the influence of Cu on age-hardening kinetics is marginal. The mechanical properties of the spray-deposited and extruded Al-Li alloys were studied in the underaged, peak-aged, and overaged conditions. For example, the peak-aged yield strength, tensile strength, and ductility of Al-3.8Li-1.0Cu-1.0Mg-0.4Ge-0.2Zr are 455 MPa, 601 MPa, and 3.1 pct, respectively. Moreover, an increase in the Cu content of the alloy led to improvements in strength, with only slight changes in ductility, for Cu contents up to 1.0 wt pct. Beyond this range, an increase in Cu content led to decreases in both strength and ductility.

  10. An Experimental Evaluation of Material Properties and Fracture Simulation of Cryorolled 7075 Al Alloy

    NASA Astrophysics Data System (ADS)

    Das, Prosenjit; Singh, I. V.; Jayaganthan, R.

    2012-07-01

    This work presents an experimental evaluation of yield strength, tensile strength, and impact toughness of 7075 Al alloy. The extended finite element method (XFEM) has been chosen for quasi-static crack growth simulations using Charpy impact energy as the crack growth criterion for both Bulk and ultrafine-grained (UFG) 7075 Al alloy. The 7075 Al alloy is rolled for different thickness reductions (40 and 70%) at cryogenic (liquid nitrogen) temperature, and its mechanical properties are studied by performing the tensile and Charpy impact testing. The microstructural characterization of the alloy was carried out using field emission scanning electron microscopy (FE-SEM). The rolling of the Al alloy at cryogenic temperature suppresses dynamic recovery, and dislocation cells formed during processing, transformed into fully formed ultrafine-grains (600 nm) at 70% thickness reduction. The impact energy used as the crack growth criterion under quasi-static loading condition based on the Griffith energy concept. The elastic-plastic ductile fracture simulations are performed by XFEM using ABAQUS Software (Version 6.9). For crack modeling, two different types of functions are used to model a crack based on partition of unity concept. A discontinuous function is used to model the portion behind the crack tip, whereas crack tip is modeled by near-tip asymptotic functions. This permits the crack is to be represented explicitly without meshing the crack surfaces, thus crack propagation simulations can be carried out without a need of re-meshing. Strain energy release and stress distribution ahead of the crack tip is found for some practical crack problems. The numerical examples indicate a significant improvement in crack growth properties of UFG 7075 Al alloy as compared to its bulk form due to an effective grain refinement.

  11. Tensile properties of cast and mechanically alloyed FeAl with high boron content

    SciTech Connect

    Kim, M.H.; Kwun, S.I.

    1996-08-01

    The FeAl with B2 structure has been considered as a potential structural material for use at elevated temperatures and severe environment. Two major problems with this polycrystalline aluminide are its brittleness through cleavage or grain boundary failure at ambient temperature and rapid strength drop at high temperatures above 750K. In order to expand the use of iron aluminide, these two problems must be overcome. Making a grain size small might be one of the effective ways as the stress distribution is more homogeneous throughout the material. Another method to increase the ductility of iron rich FeAl seems to add small amount of boron. Webb reported that the optimum B content for ambient temperature ductility enhancement was approximately 12 wppm in FeAl(40at%Al). With these points in mind, the authors have tried to modify room and high temperature mechanical properties of FeAl by mechanical alloying. The mechanical alloying is a unique process in that it is an entirely solid state process, permitting fine distribution of insoluble phases and fine grain size material. This paper compares the mechanical properties of the cast and the mechanically alloyed FeAl with B as much as 0.3wt%. The highest B content added in iron rich FeAl was reported to be 0.2wt% up to now.

  12. Effect of Impact Damage on the Fatigue Response of TiAl Alloy-ABB-2

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Lerch, B. A.; Pereira, J. M.; Nathal, M. V.; Nazmy, M. Y.; Staubli, M.; Clemens, D. R.

    2001-01-01

    The ability of gamma-TiAl to withstand potential foreign or domestic object damage is a technical risk to the implementation of gamma-TiAl in low pressure turbine (LPT) blade applications. In the present study, the impact resistance of TiAl alloy ABB-2 was determined and compared to the impact resistance of Ti(48)Al(2)Nb(2)Cr. Specimens were impacted with four different impact conditions with impact energies ranging from 0.22 to 6.09 J. After impacting, the impact damage was characterized by crack lengths on both the front and backside of the impact. Due to the flat nature of gamma-TiAl's S-N (stress vs. cycles to failure) curve, step fatigue tests were used to determine the fatigue strength after impacting. Impact damage increased with increasing impact energy and led to a reduction in the fatigue strength of the alloy. For similar crack lengths, the fatigue strength of impacted ABB-2 was similar to the fatigue strength of impacted Ti(48)Al(2)Nb(2)Cr, even though the tensile properties of the two alloys are significantly different. Similar to Ti(48)Al(2)Nb(2)Cr, ABB-2 showed a classical mean stress dependence on fatigue strength. The fatigue strength of impacted ABB-2 could be accurately predicted using a threshold analysis.

  13. Hardness and microstructural variation of Al-Mg-Mn-Sc-Zr alloy.

    PubMed

    Ikeshita, Sumiha; Strodahs, Ansis; Saghi, Zineb; Yamada, Kazuhiro; Burdet, Pierre; Hata, Satoshi; Ikeda, Ken-Ichi; Midgley, Paul A; Kaneko, Kenji

    2016-03-01

    Variations of Vickers hardness were observed in Al-Mg-Mn alloy and Al-Mg-Mn-Sc-Zr alloy at different ageing times, ranging from a peak value of 81.2 HV at 54 ks down to 67.4 HV at 360 ks, below the initial hardness value, 71.8 HV at 0 ks for the case of Al-Mg-Mn-Sc-Zr alloy. Microstructures of samples at each ageing stage were examined carefully by transmission electron microscopes (TEMs) both in two-dimensions and three-dimensions. The presence of different types, densities, and sizes of particles were observed dispersed spherical Al3Sc1-xZrx and also block-shaped Al3Sc precipitates growing along <100>Al with facets {100} and {110} of the precipitates. TEM analysis both in two-dimensions and three-dimensions, performed on various samples, confirmed the direct correlation between the hardness and the density of Al3Sc. PMID:26748212

  14. [Joint prostheses components of warm-forged and surface treated Ti-6Al-7Nb alloy].

    PubMed

    Semlitsch, M; Weber, H; Streicher, R M; Schön, R

    1991-05-01

    In 1978 development of a TiAl alloy with the inert alloying element niobium was initiated. In 1984, the optimal composition was found to be Ti-6Al-7Nb (Protasul-100). This custom-made alloy for implants has the same alpha/beta micro-structure and equally good mechanical properties as Ti-6Al-4V. The corrosion resistance of Ti-6Al-7Nb is better than that of pure titanium and Ti-6Al-4V, due to the very dense and stable passive layer. Since 1985, highly stressed anchoring stems of various hip prosthesis designs have been manufactured from hot-forged Ti-6Al-7Nb/Protasul-100. Polished surfaces of hip, knee or wrist joints made of Ti-6Al-7Nb intended to articulate with polyethylene are surface-treated by the application of a very hard, 3-5 microns thick titanium nitride coating (Tribosul-TiN), or by oxygen diffusion hardening (Tribosul-ODH) to a depth of 30 microns. PMID:1859861

  15. Effect of surface roughness on the development of protective Al 2O 3 on Fe-10Al (at.%) alloys containing 0-10 at.% Cr

    NASA Astrophysics Data System (ADS)

    Zhang, Z. G.; Hou, P. Y.; Gesmundo, F.; Niu, Y.

    2006-11-01

    The effect of alloy surface roughness, achieved by different degrees of surface polishing, on the development of protective alumina layer on Fe-10 at.% Al alloys containing 0, 5, and 10 at.% Cr was investigated during oxidation at 1000 °C in 0.1 MPa oxygen. For alloys that are not strong Al 2O 3 formers (Fe-10Al and Fe-5Cr-10Al), the rougher surfaces increased Fe incorporation into the overall surface layer. On the Fe-10Al, more iron oxides were formed in a uniform layer of mixed aluminum- and iron-oxides since the layer was thicker. On the Fe-5Cr-10Al, more iron-rich nodules developed on an otherwise thin Al 2O 3 surface layer. These nodules nucleated preferentially along surface scratch marks but not on alloy grain boundaries. For the strong Al 2O 3-forming Fe-10Cr-10Al alloy, protective alumina surface layers were observed regardless of the surface roughness. These results indicate that the formation of a protective Al 2O 3 layer on Fe-Cr-Al surfaces is not dictated by Al diffusion to the surface. More cold-worked surfaces caused an enhanced Fe diffusion, hence produced more Fe-rich oxides during the early stage of oxidation.

  16. The effect of zirconium on the isothermal oxidation of nominal Ni-14Cr-24Al alloys

    NASA Technical Reports Server (NTRS)

    Kahn, A. S.; Lowell, C. E.; Barrett, C. A.

    1980-01-01

    The isothermal oxidation of Ni-14Cr-24Al-xZr-type alloys was performed in still air at 1100, 1150, and 1200 C for times up to 200 hr. The zirconium content of the alloys varied from 0-0.63 atom percent (a/o). The oxidized surfaces were studied by optical microscopy, X-ray diffraction, and scanning electron microscopy. The base alloy was an alumina former with the zirconium-containing alloys also developing some ZrO2. The addition of zirconium above 0.066 a/o increased the rate of weight gain relative to the base alloy. Due to oxide penetratio, the weight gain increased with Zr content; however, the scale thickness did not increase. The Zr did increase the adherence of the oxide, particularly at 1200 C. The delta W/A vs. time data fit the parabolic model of oxidation. The specific diffusion mechanism operative could not be identified by analysis of the calculated activation energies. Measurements of the Al2O3 scale lattice constants yielded the same values for all alloys.

  17. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  18. Characterization of a CuAlBe Alloy with Different Cr Contents

    NASA Astrophysics Data System (ADS)

    da M. Candido, Gemierson Valois; de A. Melo, Tadeu Antônio; De Albuquerque, Victor Hugo C.; Gomes, Rodinei Medeiros; de Lima, Severino Jackson G.; Tavares, João Manuel R. S.

    2012-11-01

    In this article, the use of chromium (Cr) as a grain refiner for a CuAlBe shape memory alloy is discussed. Alloys with 0.1, 0.2, 0.3, and 0.5 wt.% Cr were characterized by optical microscopy, scanning electron microscope, and x-ray diffraction. Also, the influence of the different percentages of Cr on the grain size and on the mechanical properties was analyzed through macro- and microscopic evaluations and by tensile and hardness tests, respectively. Finally, the phase transformation temperatures of the alloys were determined by thermal analysis using differential scanning calorimetry. The results showed that the higher the Cr content, the greater the grain refinement effect and lower the hardness. In addition, at room temperature the alloys with 0.1 and 0.2 wt.% Cr were austenitic, while the rest were martensitic. The tensile tests showed that the alloy with 0.2 wt.% Cr provided the best strain-stress performance. The conclusion was that the use of 0.2 wt.% Cr as a grain refiner improved the mechanical properties of the CuAlBe alloy; however, the same was not observed for the other Cr contents.

  19. LACBED characterization of dislocations in Cu-Al-Ni shape memory alloys processed by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Rodriguez, P. P.; Ibarra, A.; San Jean, J.; Morniro, J. P.; No, M. L.

    2003-10-01

    Powder metallurgy Cu-AI-Ni shape memory alloys show excellent thermomechanical properties, being the fracture behavior close to the one observed in single crystals. However, the microstructural mechanisms responsible of such behavior are still under study. In this paper we present the characterization of the dislocations present in these alloys by Large Angle Convergent Beam Electron Diffraction (LACBED) in two different stages of the elaboration process: after HIP compaction and after hot rolling.

  20. Constitution of pseudobinary hypoeutectic beta-NiAl + alpha-V alloys

    NASA Technical Reports Server (NTRS)

    Cotton, J. D.; Kaufman, M. J.; Noebe, R. D.

    1991-01-01

    The formation of pseudobinary eutectics between NiAl (beta) and V (alpha) at high temperatures was investigated as a possible way of improving the ductility and toughness of the alloy. It is found that a pseudobinary eutectic, characterized by a large beta+alpha field, is formed in the Ni-Al-V ternary system below about 1370 C. The high-temperature solubility of V in beta is about 14 percent, decreasing markedly with decreasing temperature and increasing Al content above 50 at. pct Al. The pseudobinary hypoeutectic exibits crack resistance under indentation loading.