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Sample records for alloy oxidation behavior

  1. Oxidation Behavior of Binary Niobium Alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Corey, James L.

    1960-01-01

    This investigation concludes a study to determine the effects of up to 25 atomic percent of 55 alloying additions on the oxidation characteristics of niobium. The alloys were evaluated by oxidizing in an air atmosphere for 4 hours at 1000 C and 2 hours at 1200 C. Titanium and chromium improved oxidation resistance at both evaluation conditions. Vanadium and aluminum improved oxidation resistance at 1000 C, even though the V scale tended to liquefy and the Al specimens became brittle and the scale powdery. Copper, cobalt, iron, and iridium improved oxidation resistance at 1200 C. Other investigations report tungsten and molybdenum are protective up to about 1000 C, and tantalum at 1100 C. The most important factor influencing the rate of oxidation was the ion size of the alloy additions. Ions slightly smaller than the Nb(5+) ion are soluble in the oxide lattice and tend to lower the compressive stresses in the bulk scale that lead to cracking. The solubility of the alloying addition also depends on the valence to some extent. All of the elements mentioned that improve the oxidation resistance of Nb fit this size criterion with the possible exception of Al, whose extremely small size in large concentrations would probably lead to the formation of a powdery scale. Maintenance of a crack-free bulk scale for as long as possible may contribute to the formation of a dark subscale that ultimately is rate- controlling in the oxidation process. The platinum-group metals, especially Ir, appear to protect by entrapment of the finely dispersed alloying element by the incoming Nb2O5 metal-oxide interface. This inert metallic Ir when alloyed in a sufficient amount with Yb appears to give a ductile phase dispersed in the brittle oxide. This scale would then flow more easily to relieve the large compressive stresses to delay cracking. Complex oxide formation (which both Ti and Zr tend to initiate) and valence effects, which probably change the vacancy concentration in the scale

  2. Oxidation behaviors of porous Haynes 214 alloy at high temperatures

    SciTech Connect

    Wang, Yan; Liu, Yong; Tang, Huiping; Li, Weijie

    2015-09-15

    The oxidation behaviors of porous Haynes 214 alloy at temperatures from 850 to 1000 °C were investigated. The porous alloys before and after the oxidation were examined by optical microscopy, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) analyses, and X-ray photoelectron spectroscopy (XPS). The oxidation kinetics of the porous alloy approximately follows a parabolic rate law and exhibits two stages controlled by different oxidation courses. Complex oxide scales composed of Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4} and Al{sub 2}O{sub 3} are formed on the oxidized porous alloys, and the formation of Cr{sub 2}O{sub 3} on its outer layer is promoted with the oxidation proceeding. The rough surface as well as the micropores in the microstructures of the porous alloy caused by the manufacturing process provides fast diffusion paths for oxygen so as to affect the formation of the oxide layers. Both the maximum pore size and the permeability of the porous alloys decrease with the increase of oxidation temperature and exposure time, which may limit its applications. - Highlights: • Two-stage oxidation kinetics controlled by different oxidation courses is showed. • Oxide scale mainly consists of Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4} and Al{sub 2}O{sub 3}. • Rough surface and micropores lead to the formation of uneven oxide structure. • Content of Cr{sub 2}O{sub 3} in the outer layer of the scale increases with time at 1000 °C. • Maximum pore size and permeability decrease with increasing temperature and time.

  3. Microstructures and oxidation behavior of some Molybdenum based alloys

    SciTech Connect

    Ray, Pratik Kumar

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  4. The oxidation behavior of Co-15 wt % Cr alloy containing dispersed oxides formed by internal oxidation

    SciTech Connect

    Hou, P.Y.; Shui, Z.R. ); Stringer, J. )

    1991-12-01

    Internal oxidation pretreatments of Co-15wt%Cr and Co-15wt%Cr-1wt%Ti were carried out using a Rhines pack in quartz, in mullite and in alumina. A dispersion of titanium oxide particles formed in the Ti-containing alloy as a result of the internal oxidation. However, silicon also diffused into all treated specimens when the pretreatments were carried out in quartz or in mullite. The effect of various pretreatments on the subsequent oxidation of these alloys was studied at 1000{degree}C, and compared with that of Co-15wt%Cr-1wt%Si alloy. The main purpose of this study was to determine the relative effectiveness of the dispersed oxide particles and the contaminated silicon on the selective oxidation of chromium. It was found that the oxidation behavior of both treated alloys were strongly affected by the degree of silicon contamination. Selective oxidation of chromium to form a nearly continuous protective Cr{sub 2}O{sub 3} scale was achieved with greater than 0.4wt% silicon. The presence of dispersed particles reduced initial oxidation rate, but was ineffective in promoting Cr{sub 2}O{sub 3} scale formation.

  5. High-Temperature Oxidation Behavior of Iridium-Rhenium Alloys

    NASA Technical Reports Server (NTRS)

    Reed, Brian D.

    1995-01-01

    The life-limiting mechanism for radiation-cooled rockets made from iridium-coated rhenium (Ir/Re) is the diffusion of Re into the Ir layer and the subsequent oxidation of the resulting Ir-Re alloy from the inner surface. In a previous study, a life model for Ir/Re rockets was developed. It incorporated Ir-Re diffusion and oxidation data to predict chamber lifetimes as a function of temperature and oxygen partial pressure. Oxidation testing at 1540 deg C suggested that a 20-wt percent Re concentration at the inner wall surface should be established as the failure criterion. The present study was performed to better define Ir-oxidation behavior as a function of Re concentration and to supplement the data base for the life model. Samples ranging from pure Ir to Ir-40 wt percent Re (Ir-40Re) were tested at 1500 deg C, in two different oxygen environments. There were indications that the oxidation rate of the Ir-Re alloy increased significantly when it went from a single-phase solid solution to a two-phase mixture, as was suggested in previous work. However, because of testing anomalies in this study, there were not enough dependable oxidation data to definitively raise the Ir/Re rocket failure criterion from 20-wt percent Re to a Re concentration corresponding to entry into the two-phase region.

  6. Longitudinal shear behavior of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1978-01-01

    Two commercial oxide dispersion strengthened (ODS) alloys, MA-753 and MA-754, and three experimental ODS alloys, MA-757E, MA-755E, and MA-6000E, were tested in shear at 760 C. Comparisons were made with other turbine blade and vane alloys. All of the ODS alloys exhibited less shear strength than directionally solidified Mar-M 200 = Hf or then conventionally cast B-1900. The strongest ODS alloy tested, MA-755E, was comparable in both shear and tensile strength to the lamellar directionally solidified eutectic alloy gamma/gamma prime - delta. Substantial improvements in shear resistance were found for all alloys tested when the geometry of the specimen was changed from one generating a transverse tensile stress in the shear area to one generating a transverse compressive stress. Finally, 760 C shear strength as a fraction of tensile strength was found to increase linearly with the log of the transverse tensile ductility.

  7. Effect of oxidation on tensile behavior of V-5Cr-5Ti alloy

    SciTech Connect

    Natesan, K.; Soppet, W.K.

    1995-04-01

    The objectives of this task are to (a) evaluate the oxygen uptake behavior of V-5Cr-5Ti alloy as a function of temperature and oxygen partial pressure in the exposure environment, (b) examine the microstructural characteristics of oxide scales and oxygen entrapped at the grain boundaries in the substrate alloy, (c) evaluate the influence of oxygen uptake on the tensile properties of the alloy at room and elevated temperatures, (d) evaluate oxidation kinetics of the alloy with the aluminum-enriched surface layers, and (e) determine the effect of oxygen uptake on tensile behavior of the alloy.

  8. Long-Term Cyclic Oxidation Behavior of Wrought Commercial Alloys at High Temperatures

    SciTech Connect

    Li, Bingtao

    2003-01-01

    The oxidation resistance of a high-temperature alloy is dependent upon sustaining the formation of a protective scale, which is strongly related to the alloying composition and the oxidation condition. The protective oxide scale only provides a finite period of oxidation resistance owing to its eventual breakdown, which is especially accelerated under thermal cycling conditions. This current study focuses on the long-term cyclic oxidation behavior of a number of commercial wrought alloys. The alloys studied were Fe- and Ni-based, containing different levels of minor elements, such as Si, Al, Mn, and Ti. Oxidation testing was conducted at 1000 and 1100 C in still air under both isothermal and thermal cycling conditions (1-day and 7-days). The specific aspects studied were the oxidation behavior of chromia-forming alloys that are used extensively in industry. The current study analyzed the effects of alloying elements, especially the effect of minor element Si, on cyclic oxidation resistance. The behavior of oxide scale growth, scale spallation, subsurface changes, and chromium interdiffusion in the alloy were analyzed in detail. A novel model was developed in the current study to predict the life-time during cyclic oxidation by simulating oxidation kinetics and chromium interdiffusion in the subsurface of chromia-forming alloys.

  9. Oxidation behavior of Fe-20Cr steels alloyed with titanium at 1073 K

    NASA Astrophysics Data System (ADS)

    Setiawan, Asep Ridwan; Artono, Tri Juni

    2016-02-01

    In this work, the oxidation behavior of Fe-20 wt%Cr steels alloyed with different titanium contents: 0, 0.5, and 1 wt% are studied as a function of time in air atmosphere. The samples were isothermally oxidized at 1073 K for 86.4, 172.8, and 345.6 ks in a muffle furnace. The mass of specimen were recorded before and after oxidation. After the oxidation, phases in the oxide were identified by X-ray diffraction (XRD). Optical microscopy observation on the chromium base alloys show that the microstructure consist only ferritic phases. The addition of titanium in the Fe-20Cr alloys does not alter the microstructure significantly. The oxidation behavior of Fe-20Cr, Fe-20Cr-0.5Ti and Fe-20Cr-1Ti were followed the classical parabolic relationship with time. XRD analysis indicated that the oxide scales developed on the Fe-20Cr alloys surface during oxidation tests consisted mainly of Cr2O3. On the other hand, the oxide scales developed on the surface of Fe-20Cr-0.5Ti and Fe-20Cr-1Ti alloys comprised of Cr2O3 and TiO2 oxide. The formation of TiO2 oxide in the Ti-containing alloys consequently increases the mass gain of the alloys during oxidation compared to that of Fe-20Cr alloys.

  10. Isothermal oxidation behavior of ternary Zr-Nb-Y alloys at high temperature

    SciTech Connect

    Prajitno, Djoko Hadi; Soepriyanto, Syoni; Basuki, Eddy Agus; Wiryolukito, Slameto

    2014-03-24

    The effect of yttrium content on isothermal oxidation behavior of Zr-2,5%Nb-0,5%Y, Zr-2,5%Nb-1%Y Zr-2,5%Nb-1,5%Y alloy at high temperature has been studied. High temperature oxidation carried out at tube furnace in air at 600,700 and 800°C for 1 hour. Optical microscope is used for microstructure characterization of the alloy. Oxidized and un oxidized specimen was characterized by x-ray diffraction. In this study, kinetic oxidation of Zr-2,5%Nb with different Y content at high temperature has also been studied. Characterization by optical microscope showed that microstructure of Zr-Nb-Y alloys relatively unchanged and showed equiaxed microstructure. X-ray diffraction of the alloys depicted that the oxide scale formed during oxidation of zirconium alloys is monoclinic ZrO2 while unoxidised alloy showed two phase α and β phase. SEM-EDS examination shows that depletion of Zr composition took place under the oxide layer. Kinetic rate of oxidation of zirconium alloy showed that increasing oxidation temperature will increase oxidation rate but increasing yttrium content in the alloys will decrease oxidation rate.

  11. Air Oxidation Behavior of Two Ti-Base Alloys Synthesized by HIP

    NASA Astrophysics Data System (ADS)

    Liu, S.; Guo, Q. Q.; Liu, L. L.; Xu, L.; Liu, Y. Y.

    2016-04-01

    The oxidation behavior of Ti-5Al-2.5Sn and Ti-6Al-4V produced by hot isostatic pressing (HIP) has been studied at 650-850°C in air for 24 h. The oxidation kinetics of both alloys followed the parabolic law with good approximation, except for Ti-5Al-2.5Sn oxidized at 850°C. Multi-layered scales formed on both alloys at 750°C and 850°C. Ternary additions of Sn and V accounted for the different morphology of the scales formed on these two alloys. In addition, the oxidation behavior of HIP alloys is compared with that of the corresponding cast alloys and the scaling mechanism is discussed.

  12. Understanding Organic Film Behavior on Alloy and Metal Oxides

    PubMed Central

    Raman, Aparna; Quiñones, Rosalynn; Barriger, Lisa; Eastman, Rachel; Parsi, Arash

    2010-01-01

    Native oxide surfaces of stainless steel 316L and Nitinol alloys and their constituent metal oxides namely, nickel, chromium, molybdenum, manganese, iron and titanium were modified with long chain organic acids to better understand organic film formation. The adhesion and stability of films of octadecylphosphonic acid, octadecylhydroxamic acid, octadecylcarboxylic acid and octadecylsulfonic acid on these substrates was examined in this study. The films formed on these surfaces were analyzed by diffuse reflectance infrared Fourier transform spectroscopy, contact angle goniometry, atomic force microscopy and matrix assisted laser desorption ionization mass spectrometry. The effect of the acidity of the organic moiety and substrate composition on the film characteristics and stability is discussed. Interestingly, on the alloy surfaces, the presence of less reactive metal sites does not inhibit film formation. PMID:20039608

  13. Oxidation Behavior and Chlorination Treatment to Improve Oxidation Resistance of Nb-Mo-Si-B Alloys

    SciTech Connect

    Behrani, Vikas

    2004-01-01

    This thesis is written in an alternate format. The thesis is composed of a general introduction, two original manuscripts, and a general conclusion. References cited within each chapter are given at the end of each chapter. The general introduction starts with the driving force behind this research, and gives an overview of previous work on boron doped molybdenum silicides, Nb/Nb5Si3 composites, boron modified niobium silicides and molybdenum niobium silicides. Chapter 2 focuses on the oxidation behavior of Nb-Mo-Si-B alloys. Chapter 3 contains studies on a novel chlorination technique to improve the oxidation resistance of Nb-Mo-Si-B alloys. Chapter 4 summarizes the important results in this study.

  14. In vitro corrosion behavior and cellular response of thermally oxidized Zr-3Sn alloy

    NASA Astrophysics Data System (ADS)

    Zhou, F. Y.; Wang, B. L.; Qiu, K. J.; Li, H. F.; Li, L.; Zheng, Y. F.; Han, Y.

    2013-01-01

    In this study, ZrSn alloy was thermally oxidized at 600 °C for 3 h and its morphological and structural characteristics, corrosion behavior, ion release and in vitro cytocompatibility were studied to evaluate the feasibility of applying it as dental implant. After oxidation, a dense black oxide layer formed on ZrSn alloy surface, which consisted of predominant monoclinic zirconia and a few non-stoichiometric oxides. The scratching and water contact angle test results demonstrated that the oxide layer exhibited good adhesion strength and similar hydrophilicity to zirconia. The oxidized ZrSn alloy showed higher corrosion resistance, as indicated by far lower corrosion current density and passive current density compared to pure Ti and untreated ZrSn alloy in artificial saliva with and without H2O2. The amount of ions released from the oxidized ZrSn alloy was much lower than that dissolved from pure Ti in simulated corrosive oral mediums. Moreover, the oxidized ZrSn alloy did not present any significant toxic effect to both osteoblast-like cells and fibroblast cells, and osteoblast-like cells could adhere well onto the surface and exhibited a good proliferative pattern. The combination of improved surface properties, superior corrosion resistance and good biocompatibility made the oxidized ZrSn alloy promising for oral implantology application.

  15. Oxidation Behavior of GRCop-84 Copper Alloy Assessed

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2002-01-01

    NASA's goal of safe, affordable space transportation calls for increased reliability and lifetimes of launch vehicles, and significant reductions of launch costs. The areas targeted for enhanced performance in the next generation of reusable launch vehicles include combustion chambers and nozzle ramps; therefore, the search is on for suitable liner materials for these components. GRCop-84 (Cu-8Cr-4Nb), an advanced copper alloy developed at the NASA Glenn Research Center in conjunction with Case Western Reserve University, is a candidate. The current liner of the Space Shuttle Main Engine is another copper alloy, NARloy-Z (Cu-3Ag-0.1Zr). It provides a benchmark against which to compare the properties of candidate successors. The thermomechanical properties of GRCop-84 have been shown to be superior, and its physical properties comparable, to those of NARloy-Z. However, environmental durability issues control longevity in this application: because copper oxide scales are not highly protective, most copper alloys are quickly consumed in oxygen environments at elevated temperatures. In consequence, NARloy-Z and most other copper alloys are prone to blanching, a degradation process that occurs through cycles of oxidation-reduction as the oxide is repeatedly formed and removed because of microscale fluctuations in the oxygen-hydrogen fuel systems of rocket engines. The Space Shuttle Main Engine lining typically degraded by blanching-induced hot spots that lead to surface roughening, pore formation, and coolant leakage. Therefore, resistance to oxidation and blanching are key requirements for second-generation reusable launch vehicle liners. The rocket engine ambient includes H2 (fuel) and H2O (combustion product) and is, hence, under reduced oxygen partial pressures. Accordingly, our studies were expanded to include oxygen partial pressures as low as 322 parts per million (ppm) at the temperatures likely to be experienced in service. A comparison of 10-hr weight gains of

  16. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-02-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  17. Steam Oxidation Behavior of Advanced Steels and Ni-Based Alloys at 800 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boroń, L.; Deodeshmukh, V.; Sobczak, J.; Sobczak, N.; Witkowska, M.; Ratuszek, W.; Chruściel, K.

    2017-03-01

    This publication studies the steam oxidation behavior of advanced steels (309S, 310S and HR3C) and Ni-based alloys (Haynes® 230®, alloy 263, alloy 617 and Haynes® 282®) exposed at 800 °C for 2000 h under 1 bar pressure, in a pure water steam system. The results revealed that all exposed materials showed relatively low weight gain, with no spallation of the oxide scale within the 2000 h of exposure. XRD analysis showed that Ni-based alloys developed an oxide scale consisting of four main phases: Cr2O3 (alloy 617, Haynes® 282®, alloy 263 and Haynes® 230®), MnCr2O4 (alloy 617, Haynes® 282® and Haynes® 230®), NiCr2O4 (alloy 617) and TiO2 (alloy 263, Haynes® 282®). In contrast, advanced steels showed the development of Cr2O3, MnCr2O4, Mn7SiO12, FeMn(SiO4) and SiO2 phases. The steel with the highest Cr content showed the formation of Fe3O4 and the thickest oxide scale.

  18. Dynamic oxidation behavior of TD-NiCr alloy with different surface pretreatments

    NASA Technical Reports Server (NTRS)

    Young, C. T.; Tenney, D. R.; Herring, H. W.

    1975-01-01

    Oxidation tests of TD-NiCr alloy with different surface pretreatments were conducted in a Mach-5 arc-jet at 1200 C and 0.002 lb/sec flowing air environment. The mechanisms responsible for the observed oxidation behavior are examined. The presence of atomic oxygen in the air stream plays a significant role in determining the oxidation characteristic of the alloy. The rate of Cr2O3 vaporization by formation of volatile CrO3 is greatly enhanced by the flowing conditions. The typical microstructure of oxides formed in the dynamic tests consists of an external layer of NiO with a porous mushroom-type morphology, an intermediate layer of NiO and Cr2O3 oxide mixture, and a continuous inner layer of Cr2O3 in contact with the Cr-depleted alloy substrate. Three basic processes underlying the formation of mushroom-type NiO are identified and discussed. The oxidation rate is determined by the rate of vaporization of NiO. Surface pretreatment has a significant effect on the oxidation behavior of the alloy in the early stage of oxidation, but becomes less important as exposure time increases. Mechanical polishing induces surface recrystallization, but promotes the concurrence of external growth of NiO and internal oxidation of the alloy in the dynamic atmosphere.

  19. Effect of different alloyed layers on the high temperature oxidation behavior of newly developed Ti 2AlNb-based alloys

    NASA Astrophysics Data System (ADS)

    Wu, Hongyan; Zhang, Pingze; Zhao, Haofeng; Wang, Ling; Xie, Aigen

    2011-01-01

    The application of titanium aluminide orthorhombic alloys (O-phase alloys) as potential materials in aircraft and jet engines was limited by their poor oxidation resistance at high temperature. The Ti 2AlNb-based alloys were chromised (Cr), chromium-tungstened (Cr-W) and nickel-chromised (Ni-Cr) by the double glow plasma surface alloying process to improve their high temperature oxidation resistance. The discontinuous oxidative behavior of Cr, Cr-W and Ni-Cr alloyed layers on Ti 2AlNb-based alloy at 1093 K was explored in this study. After exposing at 1093 K, the TiO 2 layer was formed on the bare alloy and accompanied by the occurrence of crack, which promoted oxidation rate. The oxidation behavior of Ti 2AlNb-based alloys was improved by surface alloying due to the formation of protective Al 2O 3 scale or continuous and dense NiCr 2O 4 film. The Ni-Cr alloyed layer presented the best high-temperature oxidation resistance among three alloyed layers.

  20. Sliding Wear Behavior of UNS R56400 Titanium Alloy Samples Thermally Oxidized by Laser

    PubMed Central

    Vazquez Martinez, Juan Manuel; Botana Pedemonte, Francisco J.; Botana Galvin, Marta; Marcos Barcena, Mariano

    2017-01-01

    Wear of elements subjected to friction and sliding is among the main causes of low tribological performance and short lifetime of strategic materials such as titanium alloys. These types of alloys are widely used in different areas such as aerospace and the biomechanics industry. In this sense, surface modification treatments allow for the overcoming of limitations and improvement of features and properties. In the case of titanium alloys, improvements in the main weaknesses of these materials can be obtained. Laser texturing of UNS R56400 (Ti6Al4V) alloy, according to Unified Numbering System designation, surface layers in a non-protective atmosphere produces an increase of the oxides, especially of titanium dioxide (TiO2) species. The presence of oxides in the alloy results in color tonality variations as well as hardness increases. In addition, specific roughness topographies may be produced by the track of laser beam irradiation. In this research, thermochemical oxidation of UNS R56400 alloy has been developed through laser texturing, using scan speed of the beam (Vs) as the process control variable, and its influence on the sliding wear behavior was analyzed. For this purpose, using pin on disc tribological tests, wear was evaluated from the friction coefficient, and wear mechanisms involved in the process were analyzed. Combined studies of wear mechanisms and the friction coefficient verified that by means of specific surface treatments, an increase in the wear resistance of this type of alloys is generated. The most advantageous results for the improvement of tribological behavior have been detected in textured surfaces using a Vs of 150 mm/s, resulting in a decrease in the friction coefficient values by approximately 20%. PMID:28773184

  1. Sliding Wear Behavior of UNS R56400 Titanium Alloy Samples Thermally Oxidized by Laser.

    PubMed

    Martinez, Juan Manuel Vazquez; Pedemonte, Francisco J Botana; Galvin, Marta Botana; Gomez, Jorge Salguero; Barcena, Mariano Marcos

    2017-07-19

    Wear of elements subjected to friction and sliding is among the main causes of low tribological performance and short lifetime of strategic materials such as titanium alloys. These types of alloys are widely used in different areas such as aerospace and the biomechanics industry. In this sense, surface modification treatments allow for the overcoming of limitations and improvement of features and properties. In the case of titanium alloys, improvements in the main weaknesses of these materials can be obtained. Laser texturing of UNS R56400 (Ti6Al4V) alloy, according to Unified Numbering System designation, surface layers in a non-protective atmosphere produces an increase of the oxides, especially of titanium dioxide (TiO₂) species. The presence of oxides in the alloy results in color tonality variations as well as hardness increases. In addition, specific roughness topographies may be produced by the track of laser beam irradiation. In this research, thermochemical oxidation of UNS R56400 alloy has been developed through laser texturing, using scan speed of the beam (Vs) as the process control variable, and its influence on the sliding wear behavior was analyzed. For this purpose, using pin on disc tribological tests, wear was evaluated from the friction coefficient, and wear mechanisms involved in the process were analyzed. Combined studies of wear mechanisms and the friction coefficient verified that by means of specific surface treatments, an increase in the wear resistance of this type of alloys is generated. The most advantageous results for the improvement of tribological behavior have been detected in textured surfaces using a Vs of 150 mm/s, resulting in a decrease in the friction coefficient values by approximately 20%.

  2. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Nasrallah, M.; Douglass, D. L.

    1974-01-01

    The effect of quaternary additions of 0.5% Y, 0.5 and 1.0% Th to a base alloy of Ni-10CR-5Al on the oxidation behavior and mechanism was studied during oxidation in air over the range of 1000 to 1200 C. The presence of yttrium decreased the oxidation kinetics slightly, whereas, the addition of thorium caused a slight increase. Oxide scale adherence was markedly improved by the addition of the quaternary elements. Although a number of oxides formed on yttrium containing alloys, quantitative X-ray diffraction clearly showed that the rate-controlling step was the diffusion of aluminum through short circuit paths in a thin layer of alumina that formed parabolically with time. Although the scale adherence of the yttrium containing alloy was considerably better than the base alloys, spalling did occur that was attributed to the formation of the voluminous YAG particles which grew in a mushroom-like manner, lifting the protective scale off the subrate locally. The YAG particles formed primarily at grain boundaries in the substrate in which the yttrium originally existed as YNi9.

  3. Oxidation behavior in reaction-bonded aluminum-silicon alloy/alumina powder compacts

    SciTech Connect

    Yokota, Shari Hanayo

    1992-12-01

    Goal of this research is to determine the feasibility of producing low-shrinkage mullite/alumina composites by applying the reaction-bonded alumina (RBAO) process to an aluminum-silicon alloy/alumina system. Mirostructural and compositional changes during heat treatment were studied by removing samples from the furnace at different steps in the heating schedule and then using optical and scanning electron microscopy, EDS and XRD to characterize the powder compacts. Results suggest that the oxidation behavior of the alloy compact is different from the model proposed for the pure Al/alumina system.

  4. Oxidation behavior in reaction-bonded aluminum-silicon alloy/alumina powder compacts

    SciTech Connect

    Yokota, S.H.

    1992-12-01

    Goal of this research is to determine the feasibility of producing low-shrinkage mullite/alumina composites by applying the reaction-bonded alumina (RBAO) process to an aluminum-silicon alloy/alumina system. Mirostructural and compositional changes during heat treatment were studied by removing samples from the furnace at different steps in the heating schedule and then using optical and scanning electron microscopy, EDS and XRD to characterize the powder compacts. Results suggest that the oxidation behavior of the alloy compact is different from the model proposed for the pure Al/alumina system.

  5. Oxidation Behavior of Mo-Si-B Alloys in Wet Air

    SciTech Connect

    M. Kramer; A. Thom; O. Degirmen; V. Behrani; M. Akinc

    2002-04-22

    Multiphase composite alloys based on the Mo-Si-B system are candidate materials for ultra-high temperature applications. In non load-bearing uses such as thermal barrier coatings or heat exchangers in fossil fuel burners, these materials may be ideally suited. The present work investigated the effect of water vapor on the oxidation behavior of Mo-Si-B phase assemblages. Three alloys were studied: Alloy 1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)- MoSi{sub 2}- MoB, Alloy 2 = T1- Mo{sub 5}SiB{sub 2} (T2)- Mo{sub 3}Si, and Alloy 3 = Mo- T2- Mo{sub 3}Si. Tests were conducted at 1000 and 1100C in controlled atmospheres of dry air and wet air nominally containing 18, 55, and 150 Torr H{sub 2}O. The initial mass loss of each alloy was approximately independent of the test temperature and moisture content of the atmosphere. The magnitude of these initial losses varied according to the Mo content of the alloys. All alloys formed a continuous, external silica scale that protected against further mass change after volatilization of the initially formed MoO{sub 3}. All alloys experienced a small steady state mass change, but the calculated rates cannot be quantitatively compared due to statistical uncertainty in the individual mass measurements. Of particular interest is that Alloy 3, which contains a significant volume fraction of Mo metal, formed a protective scale. All alloys formed varying amounts of subscale Mo and MoO{sub 2}. This implies that oxygen transport through the external silica scale has been significantly reduced. For all alloys, water vapor accelerated the growth of a multiphase interlayer at the silica scale/unoxidized alloy interface. This interlayer is likely composed of fine Mo and MoO{sub 2} that is dispersed within a thin silica matrix. Alloy 3 was particularly sensitive to water accelerated growth of this interlayer. At 1100 C, the scale thickness after 300 hours increased from about 20 mm in dry air to nearly 100 mm in wet air.

  6. Oxidation behavior of three commercial ODS alloys at 1200{degrees}C

    SciTech Connect

    Turker, M.; Hughes, T.A.

    1995-12-01

    The isothermal-oxidation behavior of three oxide-dispersion-strengthened (ODS) alloys, viz., MA 956, ODM 751, and PM 2000, has been examined in air at 1200{degrees}C for exposure times up to 4800 hr. During exposure all the alloys formed an external scale of alpha alumina ({alpha}-Al{sub 2}O{sub 3}). The growth rate of alumina on MA 956 was significantly faster than that formed on ODM 751 resulting in an oxide layer which was about twice as thick after 4800 hr. The oxide-grain morphology on MA 956 was essentially equiaxed containing irregularly shaped, titanium-rich particles, whereas the oxide formed on ODM 751 was slightly finer, distinctly columnar and contained elongated yttrium-rich particles. Spalling of the oxide layer occurred after approximately 2400 hr on MA 956, whereas only slight spalling occurred on ODM 751 even after the longest exposure time. Experiments revealed that the initial surface roughness of PM 2000 can contribute significantly to spalling by enabling the growth of highly convoluted scale layers which are mechanically unstable under compressive stresses (buckling). Internal porosity is also observed in all three alloys after exposure. The pores were generally spherical with small Ti-, Al-, Y-rich particles distributed over their internal surfaces. The amount of porosity increases to a maximum and then slowly decreases.

  7. COREST: A FORTRAN computer program to analyze paralinear oxidation behavior and its application to chromic oxide forming alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. E.; Presler, A. F.

    1976-01-01

    A FORTRAN computer program (COREST) was developed to analyze the high-temperature paralinear oxidation behavior of metals. It is based on a mass-balance approach and uses typical gravimetric input data. COREST was applied to predominantly Cr2O3-forming alloys tested isothermally for long times. These alloys behaved paralinearly above 1100 C as a result of simultaneous scale formation and scale vaporization. Output includes the pertinent formation and vaporization constants and kinetic values of interest. COREST also estimates specific sample weight and specific scale weight as a function of time. Most importantly, from a corrosion standpoint, it estimates specific metal loss.

  8. Oxidation behaviors of the aluminide coated TZM alloy via pack cementation

    NASA Astrophysics Data System (ADS)

    Park, J.; Kim, J. M.; Lee, S.; Park, J. S.

    2014-12-01

    TZM is a traditional alloy for high temperature applications, in which (Ti, Zr)C particles are dispersed in a Mo matrix. However, due to easy formation of an oxide layer on the TZM alloy under ambient atmosphere, an oxidation protective coating is needed for any high temperature structural applications of TZM. In this study, aluminium pack cementation coatings have been carried out on TZM alloys, resulting in the formation of Al8Mo3 layer on the surface of TZM alloys. In order to examine the oxidation stability, the TZM alloy was exposed in an aerobic atmosphere. For the aluminide coated TZM alloys, an alumina layer was produced at the outer surface layer. The alminide coated TZM alloys showed excellent oxidation resistance. The coating layer kinetics and the corresponding oxidation stability are also discussed in terms of microstructural observations.

  9. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Douglass, D. L.; Nasrallah, M.

    1974-01-01

    The investigation reported included a determination of the optimum composition of a Ni-Cr-Al ternary alloy with respect to oxidation resistance and minimum film-spalling tendencies. Yttrium and thorium in small amounts were added to the ternary alloy and an investigation of the oxidation mechanism and the oxide scale adherence was conducted. It was found that the oxidation mechanism of Ni-Cr-Al ternary alloys depends upon the composition of the alloy as well as the time, oxygen pressure, and temperature of oxidation.

  10. Oxidation behavior of cubic phases formed by alloying Al3Ti with Cr and Mn

    NASA Technical Reports Server (NTRS)

    Parfitt, L. J.; Nic, J. P.; Mikkola, D. E.; Smialek, J. L.

    1991-01-01

    Gravimetric, SEM, and XRD data are presented which document the significant improvement obtainable in the oxidation resistance of Al3Ti-containing alloys through additions of Cr. The L1(2) Al(67)Cr(8)Ti25 alloy exhibited excellent cyclic oxidation resistance at 1473 K, with the primary oxide formed being the ideally protective alpha-Al2O3. The Al(67)Mn(8)Ti(25) alloy also tested for comparison exhibited poor cyclic oxidation resistance, with substantial occurrence of TiO2 in the protective scales. Catastrophic oxidation was also encountered in the quaternary alloy Al(67)Mn(8)Ti(22)V(3).

  11. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Douglass, D. L.; Nasrallah, M.

    1974-01-01

    The investigation reported included a determination of the optimum composition of a Ni-Cr-Al ternary alloy with respect to oxidation resistance and minimum film-spalling tendencies. Yttrium and thorium in small amounts were added to the ternary alloy and an investigation of the oxidation mechanism and the oxide scale adherence was conducted. It was found that the oxidation mechanism of Ni-Cr-Al ternary alloys depends upon the composition of the alloy as well as the time, oxygen pressure, and temperature of oxidation.

  12. Oxidation behavior of cubic phases formed by alloying Al3Ti with Cr and Mn

    NASA Technical Reports Server (NTRS)

    Parfitt, L. J.; Nic, J. P.; Mikkola, D. E.; Smialek, J. L.

    1991-01-01

    Gravimetric, SEM, and XRD data are presented which document the significant improvement obtainable in the oxidation resistance of Al3Ti-containing alloys through additions of Cr. The L1(2) Al(67)Cr(8)Ti25 alloy exhibited excellent cyclic oxidation resistance at 1473 K, with the primary oxide formed being the ideally protective alpha-Al2O3. The Al(67)Mn(8)Ti(25) alloy also tested for comparison exhibited poor cyclic oxidation resistance, with substantial occurrence of TiO2 in the protective scales. Catastrophic oxidation was also encountered in the quaternary alloy Al(67)Mn(8)Ti(22)V(3).

  13. Alloys for advanced steam turbines--Oxidation behavior

    SciTech Connect

    Holcomb, G.R.

    2007-10-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy (DOE) include power generation from coal at 60% efficiency, which would require steam temperatures of up to 760°C. Current research on the oxidation of candidate materials for advanced steam turbines is presented with a focus on a methodology for estimating chromium evaporation rates from protective chromia scales. The high velocities and pressures of advanced steam turbines lead to evaporation predictions as high as 5 × 10-8 kg m-2s-1 of CrO2(OH)2(g) at 760°C and 34.5 MPa. This is equivalent to 0.077 mm per year of solid Cr loss.

  14. Comparison of isothermal and cyclic oxidation behavior of twenty-five commercial sheet alloys at 1150 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1974-01-01

    The cyclic and isothermal oxidation resistance of 25 high-temperature Ni-, Co-, and Fe-base sheet alloys after 100 hours in air at 1150 C was compared. The alloys were evaluated in terms of their oxidation, scaling, and vaporization rates and their tendency for scale spallation. These values were used to develop an oxidation rating parameter based on effective thickness change, as calculated from a mass balance. The calculated thicknesses generally agreed with the measured values, including grain boundary oxidation, to within a factor of 3. Oxidation behavior was related to composition, particularly Cr and Al content.

  15. Effect of Alloy Composition, Surface Preparation and Exposure Conditions on the Selective Oxidation Behavior of Ferritic Fe-Cr and Fe-Cr-X Alloy

    SciTech Connect

    Meier, G H; Mu, N; Yanar, N M; Pettit, F S; Piron Abellan, J; Olszewski, T; Quadakkers, W J; Holcomb, G R

    2010-09-01

    Abstract Selective oxidation behavior of ferritic martensitic Fe–Cr base alloys, exposed in various atmospheres containing combinations of O2, CO2, and H2O, were studied at various temperatures relevant to oxy-fuel combustion. This paper begins with a discussion of the required Cr content to form a continuous external chromia scale on a simple binary Fe–Cr alloy exposed in oxygen or air based on experiments and calculations using the classic Wagner model. Then, the effects of the exposure environment and Cr content on the selective oxidation of Fe–Cr alloys are evaluated. Finally, the effects produced by alloying additions of Si, commonly present in various groups of commercially available ferritic steels, are described. The discussion compares the oxide scale formation on simple binary and ternary Fe–Cr base model alloys with that on several commercially available ferritic steels.

  16. Subtask 12E2: Effect of oxidation on tensile behavior of V-5Cr-5Ti alloy

    SciTech Connect

    Natesan, K.; Soppet, W.K.

    1995-03-01

    The objectives of this task are to (a) evaluate the oxygen uptake of V-5Cr-5Ti alloy as a function of temperature and oxygen partial pressure in the exposure environment, (b) examine the microstructural characteristics of oxide scales and oxygen entrapped at the grain boundaries in the substrate alloy, (c) evaluate the influence of oxygen uptake on the tensile properties of the alloy at room and elevated temperatures, (d) evaluate oxidation kinetics of the alloy with aluminum-enriched surface layers, and (e) determine the effect of oxygen uptake on the tensile behavior of the alloy. Oxidation studies were conducted on V-5Cr-5Ti alloy specimens at 500{degrees}C in an air environment. The oxidation rates calculated from measurements of thermogravimetric testing are 10, 17, and 25 {mu}m/y at 400, 450 and 500{degrees}C, respectively. Uniaxial tensile specimens were oxidized for several time periods in air at 500{degrees}C and subsequently tensile-tested at 500{degrees}C in air. The hardened layer in each of these oxidized specimens was confined to 75 gm after 1000 h exposure at 500{degrees}C. The influence of the 1000-h oxidation is to increase the ultimate tensile strength of the alloy by {approx}10% while decreasing the tensile rupture strain from 0.23 to 0.14. 4 figs.

  17. High Temperature Oxidation Behavior of P91, P92 and E911 Alloy Steels in Dry andWet Atmospheres

    NASA Astrophysics Data System (ADS)

    Mathiazhagan, Palanivel; Khanna, Anand Sawroop

    2011-04-01

    The oxidation behavior has been studied under both dry and wet oxidation atmosphere at 873 K to 1073 K. In dry atmosphere the oxidation resistance of these alloys has been described by the formation of a protective oxide FeCr2O4 at 873 K to 973 K. At 1073 K, the kinetics are parabolic with fast growing oxide leading to spalling of oxide for P92 alloy. Oxide scale formed in air was protective with a chromium rich scale at 873-973 K, while double layered oxides were formed at 1073 K with iron oxide an outer layer and inner Cr-rich spinel FeCr2O4. In wet atmosphere oxide scale was reasonably different. The oxide layer showed porous in wet atmospheres where as dense oxide layer formed during dry oxidation. The oxidation rate of P92 alloy is about 3, 2 and 1 orders of magnitude higher than the P9, P91 and E911 alloys in wet atmospheres.

  18. Preparation and high-temperature oxidation behavior of plasma Cr-Ni alloying on Ti6Al4V alloy based on double glow plasma surface metallurgy technology

    NASA Astrophysics Data System (ADS)

    Wei, Dong-Bo; Zhang, Ping-Ze; Yao, Zheng-Jun; Wei, Xiang-Fei; Zhou, Jin-Tang; Chen, Xiao-Hu

    2016-12-01

    To improve the oxidation resistance of Ti6Al4V alloy, it was coated with a Cr-Ni alloy with 20, 40, 60, and 80 at.% Ni content using the double-glow plasma surface metallurgy technology. The coatings were dense, uniform, and compact, including a complete structure of deposited layer, interdiffusion layer, and sputtering-affected zone. The effect of Ni content on the isothermal oxidation behavior of coating was investigated at 750, 850, and 950 °C. The results show that the oxide scale consisted of NiO and Cr2O3. The morphology and distribution of NiO in oxide scale were affected by oxidation temperature and Ni content. When the Ni content was ≤40 at.%, the oxidation resistance of the Cr-Ni alloy coating was enhanced.

  19. Wear Behavior of the Ceramic Coatings on the Al6061 Alloy Prepared by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Bian, Jin Long; Wang, Kai; Byeon, Sang Sik; Koo, Bon Heun; Wang, Yi Qi; Song, Jung Il

    2011-06-01

    The oxide coatings were prepared on T6-tempered A16061 alloys substrate under a hybrid voltage (AC 200V-60Hz & DC 260V value) in an aluminate electrolyte by plasma electrolytic oxidation (PEO) in 5, 10, 15, 20 and 30 min, respectively. X-Ray diffraction (XRD) and scanning electron microscopy (SEM) were used to investigate the coating microstructure. XRD analysis results show that the coatings consist of α- and γ-Al2O3. The abrasive behaviors of the oxide coatings in different PEO-treated times were tested assessed by conducting dry ball-on-disk wear tests. The abrasive weight loss increased when the PEO-treated time increased, and finally became equilibrium.

  20. Investigation of the oxidation behavior of dispersion stabilized alloys when exposed to a dynamic high temperature environment

    NASA Technical Reports Server (NTRS)

    Tenney, D. R.

    1974-01-01

    The oxidation behavior of TD-NiCr and TD-NiCrAlY alloys have been studied at 2000 and 2200 F in static and high speed flowing air environments. The TD-NiCrAlY alloys preoxidized to produce an Al2O3 scale on the surface showed good oxidation resistance in both types of environments. The TD-NiCr alloy which had a Cr2O3 oxide scale after preoxidation was found to oxidize more than an order of magnitude faster under the dynamic test conditions than at comparable static test conditions. Although Cr2O3 normally provides good oxidation protection, it was rapidly lost due to formation of volatile CrO3 when exposed to the high speed air stream. The preferred oxide arrangement for the dynamic test consisted of an external layer of NiO with a porous mushroom type morphology, an intermediate duplex layer of NiO and Cr2O3, and a continuous inner layer of Cr2O3 in contact with the alloy substrate. An oxidation model has been developed to explain the observed microstructure and overall oxidation behavior of all alloys.

  1. Cyclic oxidation behavior of beta+gamma overlay coatings on gamma and gamma+gamma-prime alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Pilsner, B. H.; Carol, L. A.; Heckel, R. W.

    1984-01-01

    Detailed experimental studies of the cyclic oxidation behavior of low-pressure plasma sprayed beta+gamma coasting on gamma-phase Ni-Cr-Al alloys have shown the correlation of weight change, oxide type, and Cr and Al concentration-distance profiles as a function of oxidation time. Of special interest was the transition to breakway oxidation due to the loss of the Al flux to the oxide and the failure of the coated alloy to form an Al2O3-rich oxide scale. The experimental results on beta+gamma/gamma coating systems were used as the basis of a numerical model (ternary, semi-infinite, finite-difference analysis) which accurately predicted changes in Cr and Al concentration-distance profiles. The model was used to study parameters critical to enhancing the life of coatings which fail by a combination of Al loss in forming the oxide scale and Al loss via interdiffusion with the substrate alloy. Comparisons of beta+gamma/gamma coating behavior are made to the oxidation of coated gamma+gamma-prime substrates, both ternary Ni-Cr-Al alloys and Mar-M 247-type alloys.

  2. Characterization of phase equilibria and oxidation behavior of aluminum-lithium alloys by electron, ion, and neutron beams

    SciTech Connect

    Soni, K.K.

    1991-01-01

    Secondary ion mass spectrometry (SIMS) and neutron-depth profiling (NDP) were used, in a complementary way, for the characterization of the Li distribution in Al-Li alloys in order to study their phase equilibria and oxidation behavior. SIMS compositional imaging of alloys containing T{sub 1} (Al{sub 2}LiCu), T{sub 2} (Al{sub 6}Li{sub 3}Cu), and T{sub B} (Al{sub 7.5}Cu{sub 4}Li) showed a lack of equilibrium between these phases and a non-uniform Cu distribution. Observation regarding some trace-element distributions were also made. The second-phase particles were identified by electron diffraction and x-ray microanalysis as Al{sub 3}Fe and these particles contained no Li. Oxidation of binary Al-Li alloys at high temperature produced a characteristic nodular oxide morphology. Examination of the oxide/alloy interface indicated preferential nucleation of the oxide at the grain boundaries followed by initial lateral growth. The oxide layer also exhibited surface facets due to surface reconstruction during the reaction. Oxidation of Al-Li-Mg alloys led to depletion of both Li and Mg to nearly equal extent. From these depletion profiles, the interdiffusion coefficients for the Al-Li-Mg-(Cu) alloys were calculated.

  3. High-Temperature Oxidation Behavior of Al-Co-Cr-Ni-(Fe or Si) Multicomponent High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Butler, T. M.; Alfano, J. P.; Martens, R. L.; Weaver, M. L.

    2015-01-01

    High-entropy alloys (HEAs) are a class of alloys that are being considered for a number of applications. In the present study, the microstructures and 1050°C oxidation behaviors of two HEAs, Al10Cr22.5Co22.5Ni22.5Fe22.5 (at.%) and Al20Cr25Co25Ni25Si5 have been investigated along with Al15Cr10Co35Ni35Si5, which is a high-temperature shape-memory alloy. Oxide formation occurred via selective oxidation in a manner that was consistent with the oxide formation model devised by Giggins and Pettit for model Ni-Cr-Al alloys. The lower Al content alloy formed an external Cr2O3 scale and an internal subscale consisting of Al2O3 and AlN precipitates. The higher Al content alloys exhibited smaller mass gains and formed external Al2O3 scales without any internal oxidation of the alloys.

  4. The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

    SciTech Connect

    Natesan, K. ); Baxter, D.J. INCO Alloy Ltd., Hereford, England )

    1990-11-01

    05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

  5. A Study on the Oxidation Behavior of Nb Alloy (Nb-1 pct Zr-0.1 pct C) and Silicide-Coated Nb Alloys

    NASA Astrophysics Data System (ADS)

    Vishwanadh, B.; Naina, R. H.; Majumdar, S.; Tewari, R.; Dey, G. K.

    2013-05-01

    In the current work, silicide coatings were produced on the Nb alloy (Nb-1 pct Zr-0.1 pct C) using the halide activated pack cementation (HAPC) technique. Coating parameters (temperature and time) were optimized to produce a two-layer (Nb5Si3 and NbSi2) coating on the Nb alloy. Subsequently, the oxidation behavior of the Nb alloy (Nb-1 pct Zr-0.1 pct C) and silicide-coated Nb alloy was studied using thermogravimetric analysis (TGA) and isothermal weight gain oxidation experiments. Phase identification and morphological examinations were carried out using X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. TGA showed that the Nb alloy started undergoing accelerated oxidation at and above 773 K (500 °C). Isothermal weight gain experiments carried out on the Nb alloy under air environment at 873 K (600 °C) up to a time period of 16 hours exhibited a linear growth rate law of oxidation. In the case of silicide-based coatings, TGA showed that oxidation resistance of silicide coatings was retained up to 1473 K (1200 °C). Isothermal weight gain experiments on the silicide coatings carried out at 1273 K (1000 °C) in air showed that initially up to 8 hours, the weight of the sample increased, and beyond 8 hours the weight of the sample remained constant. The oxide phases formed on the bare samples and on the coated samples during oxidation were found to be Nb2O5 and a mixture of SiO2 and Nb2O5 phases, respectively. SEM showed the formation of nonprotective oxide layer on the bare Nb alloy and a protective (adherent, nonporous) oxide layer on silicide-coated samples. The formation of protective SiO2 layer on the silicide-coated samples greatly improved the oxidation resistance at higher temperatures.

  6. Effect of Y2O3 Addition on Oxidation Behavior of W-Cr Alloys

    NASA Astrophysics Data System (ADS)

    Telu, Suresh; Mitra, Rahul; Pabi, Shyamal Kumar

    2015-12-01

    A study has been carried out on non-isothermal and cyclic oxidation behavior of the W1- x Cr x -3 wt pct Y2O3 ( x = 0.3 or 0.5) composite samples, and the results have been compared with those of binary W-Cr alloys. The microstructures of the sintered samples showed the presence of W-rich (β1) + Cr-rich (β2) regions and more or less uniformly distributed Y2O3 particles. Protection against high-temperature oxidation is possible due to the formation of a stable mixed oxide scale containing both Cr2WO6 and Y2W3O12 at the oxide-air interface. Melting of the eutectic composition of Y2W3O12 and WO3 leads to the formation of a liquid phase, which helps in closure of pores by sintering and viscoplastic flow of the oxide scale, thereby enhancing its resistance to spallation and further oxidation.

  7. Microstructure and High Temperature Oxidation Behavior of Cr-W Alloys

    SciTech Connect

    Dogan, O.N.

    2007-02-01

    Cr alloys containing 0-30%W by weight were investigated for use in elevated temperature applications. The alloys were melted in a water-cooled, copper-hearth arc furnace. Microstructure of the alloys was characterized using x-ray diffraction, scanning electron microscopy, and light microscopy. A pseudocyclic oxidation test was employed to study scale formation at 1000ºC in dry air. The scale was predominantly chromia and spalled upon cooling. Alloying with aluminum up to 8 weight percent reduced the spalling drastically. Furthermore, aluminizing the surface of the Cr-W alloys completely stopped the spalling.

  8. Effect of niobium alloying level on the oxidation behavior of titanium aluminides at 850°C

    NASA Astrophysics Data System (ADS)

    Banu, Alexandra; Marcu, Maria; Petrescu, Simona; Ionescu, Nicolae; Paraschiv, Alexandru

    2016-12-01

    This work addresses the alloying of titanium aluminides used in aircraft engine applications and automobiles. The oxidation resistance behavior of two titanium aluminides of α2 + γ(Ti3Al + TiAl) and orthorhombic Ti2NbAl, recognized as candidates for high-temperature applications, was investigated by exposure of the alloys for 100 h in air. Thus, oxidation resistance was expressed as the mass gain rate, whereas surface aspects were analyzed using scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy, and the type of oxidation products was analyzed by X-ray diffraction and Raman spectroscopy. The orthorhombic Ti2NbAl alloy was embrittled, and pores and microcracks were formed as a result of oxygen diffusion through the external oxide layer formed during thermal oxidation for 100 h.

  9. The long-term, cyclic-oxidation behavior of selected chromia-forming alloys

    SciTech Connect

    Gleeson, B.; Harper, M.A.

    1998-04-01

    Long-term, cyclic-oxidation testing in still air for about 2 years (720 days) at 982 C and 1 year (360 days) at 1093, 1149, and 1204 C has been conducted on the commercial, high-temperature chromia-forming HR-120, HR-160, and 230 alloys (all trademarks of Haynes International, Inc.). Each thermal cycle consisted of 30 days at temperature followed by about 4 hr at ambient. The results demonstrated the significant effects of alloy composition on long-term, cyclic-oxidation resistance. Each of the alloys exhibited scale spallation; however, the manner by which spallation occurred varied between the alloys. The 230 alloy, which contains 0.02 wt.% La, exhibited partial scale spallation, thus allowing for the easier formation of a protective or semiprotective Cr{sub 2}O{sub 3}-rich scale during subsequent oxidation. The HR-160 alloy exhibited complete spallation owing largely to its relatively high silicon content (2.75 wt.%). However, the silicon was also beneficial in promoting protective or semiprotective scale formation when the exposed alloy was subsequently oxidized. The HR-120 alloy showed the poorest cyclic-oxidation resistance, due in part to poor scale adhesion and the tendency of the iron in this alloy (33 wt.%) to eventually oxidize and result in the formation of a less-protective scale. All of the alloys underwent internal attack in the form of internal oxidation and void formation. In most cases, the extent of internal attack was significantly greater than that of metal loss.

  10. Microstructure and Oxidation Behavior of Cr/Mo Modified TiAl Alloy Containing High Nb

    NASA Astrophysics Data System (ADS)

    Jiang, Zhu-Hang; Zhao, Cheng-Zhi; Li, Wen-di; Zhang, He-Xin

    2017-06-01

    In this paper, the microstructure and oxidation behaviour of Ti-45Al-8Nb-0.2Si-0.5W-0.8B, Ti-45Al-8Nb-2Cr-0.2Si-0.5W-0.8B, Ti-45Al-8Nb-2Mo-0.2Si-0.5W-0.8B, Ti-45Al-8Nb-2Cr-2Mo-0.2Si-0.5W-0.8B were studied.The alloys were designed and fabricated via vacuum arc melting in the protection of argon shield. The oxidation experiments were carried out at 1073K for 200h in laboratory air. Microstructure evolution, elemental analysis as well as the composition distribution of the oxide scale were performed using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) technique, respectively. The results showed that the microstructure could be refined by adding of Cr and Mo to a smaller grain size.The heat treatment has a good impact on composition homogenization as well as the generation of γ-TiAl phase. The oxidation test shows that Cr and Mo modified alloy cannot improve the oxidation resistance of the alloy. The 0Cr2Mo alloy shows the poorest oxidation resistance in the three, while the Cr modified alloy can apparently slows down the oxidation rate after 50h, which owing to the formation of a compact oxidation scale.

  11. Oxidation behavior of iron-chromium alloys at elevated temperatures: A reactive-element effect

    SciTech Connect

    Park, J.H.; Natesan, K.

    1992-03-01

    Oxidation tests were conducted on samples of Fe-25Cr, Fe-25Cr,-0.3-1.0Y, and Fe-25Cr-1Ce at temperatures of 700 to 1000{degrees}C and oxygen partial pressures of 1 to 20 atm for time periods of 19 to 160 h. In some tests, oxidized samples were quenched from test temperature to room temperature in {approximately}20 min to examine characteristics of the spallation scales. The results showed that the scales, even though of the same composition, spalled totally when developed on Fe-25Cr alloy, while those on Ce- and Y-containing alloys exhibited good scale adherence and no spallation. After removal of the spalled scales, specimens of Fe-25Cr alloy were reoxidized to gain insight into development and morphology of thermally grown scales and their spallation characteristics. The reoxidized samples formed complex scale layers that had iron oxide phase at the gas side of the interface; the scale layer was adherent and no spallation was noted. Experiments were conducted to evaluate the roles of alloy grain size and grain growth rate in development and spallation of oxide scales. Results showed that excessive alloy grain growth is the primary cause of spallation of thermally grown scales. Additions of reactive elements such as Y and Ce minimize alloy grain growth and thus improve the adhesion of scales to the substrate and virtually eliminate spallation.

  12. Oxidation behavior of iron-chromium alloys at elevated temperatures: A reactive-element effect

    SciTech Connect

    Park, J.H.; Natesan, K.

    1992-03-01

    Oxidation tests were conducted on samples of Fe-25Cr, Fe-25Cr,-0.3-1.0Y, and Fe-25Cr-1Ce at temperatures of 700 to 1000{degrees}C and oxygen partial pressures of 1 to 20 atm for time periods of 19 to 160 h. In some tests, oxidized samples were quenched from test temperature to room temperature in {approximately}20 min to examine characteristics of the spallation scales. The results showed that the scales, even though of the same composition, spalled totally when developed on Fe-25Cr alloy, while those on Ce- and Y-containing alloys exhibited good scale adherence and no spallation. After removal of the spalled scales, specimens of Fe-25Cr alloy were reoxidized to gain insight into development and morphology of thermally grown scales and their spallation characteristics. The reoxidized samples formed complex scale layers that had iron oxide phase at the gas side of the interface; the scale layer was adherent and no spallation was noted. Experiments were conducted to evaluate the roles of alloy grain size and grain growth rate in development and spallation of oxide scales. Results showed that excessive alloy grain growth is the primary cause of spallation of thermally grown scales. Additions of reactive elements such as Y and Ce minimize alloy grain growth and thus improve the adhesion of scales to the substrate and virtually eliminate spallation.

  13. Isothermal oxidation behaviors of FeCoV and FeCoVNb alloys

    SciTech Connect

    Turgut, Zafer; Huang Meiqing; Horwath, John C.; Coate, Jack E.

    2009-04-01

    The present study investigates the isothermal oxidation of two iron-cobalt based alloys at 500 deg. C for up to 5000 h. Both alloys exhibit crack-free oxide layers consist of a porosity-free iron rich outer layer and a solute rich inner layer populated with islands of solute oxides and porosities. X-ray diffraction measurements reveal the presence of MO-Fe{sub 2}O{sub 3}-type (where M=Co, Nb, and/or V) spinel structures along with Fe{sub 2}O{sub 3}. Analysis shows that the oxidation follows the parabolic rate law for both alloys with niobium containing alloy exhibiting a higher oxidation rate. Comparison of yield strengths ({sigma}{sub 0}) of oxidized specimens to those aged similarly under an inert atmosphere indicates that two competing mechanisms occur. Surface oxidation decreases the yield strength while precipitation reactions inside the iron-cobalt matrix increase the yield strength of the matrix.

  14. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  15. Effects of Wet Air and Synthetic Combustion Gas Atmospheres on the Oxidation Behavior of Mo-Si-B Alloys

    SciTech Connect

    Kramer, M.J.; Thom, A.J.; Mandal, P.; Behrani, V.; Akinc, M.

    2003-04-24

    Continuing our work on understanding the oxidation behavior of multiphase composite alloys based on the Mo-Si-B system, we investigated three alloys in the Mo-Si-B system, designated as A1, A2, and A3. The nominal phase assemblages of these alloys are: A1 = Mo{sub 5}Si{sub 3}B{sub x} (T1)-MoSi{sub 2}-MoB, A2 = T1-Mo{sub 5}SiB{sub 2} (T2)-Mo{sub 3}Si, and A3 = Mo-T2-Mo{sub 3}Si. Our previous work showed that for exposures to 1100 C, all alloys formed a protective oxide scale in dry air. Exposures to wet air containing about 150 Torr water promoted the formation of a multiphase layer near the scale/alloy interface composed of Mo and MoO{sub 2}. Interrupted mass loss measurements indicated a near zero mass change. In the present study, isothermal mass measurements were conducted in order to quantitatively determine the oxidation rate constants at 1000 C in both dry and wet air. These measurements are critical for understanding the nature of scale development during the initial exposure, as well as the nature of scale stability during the long-term exposure. Isothermal measurements were also conducted at 1600 C in dry air to make an initial determination of alloy stability with respect to Vision 21 goals. We also conducted alloy oxidation testing in a synthetic oxidizing combustion atmosphere. Alloys were exposed up to 300 hours at 1100 C to a gas mixture having an approximate gas composition of N{sub 2} - 13 CO{sub 2} - 10 H{sub 2}O - 4 O{sub 2}. This gas composition simulates oxidizing flue gas, but does not contain a sulfidizing agent that would also be present in flue gas. The oxidized samples were carefully analyzed by SEM/EDS. This analysis will be discussed to provide an understanding of the role of water vapor and the synthetic combustion atmosphere on the oxidative stability of Mo-Si-B alloys.

  16. Influence of alloying elements on the oxidation behavior of NbAl3

    NASA Technical Reports Server (NTRS)

    Hebsur, M. G.; Stephens, J. R.; Smialek, J. L.; Barrett, C. A.; Fox, D. S.

    1989-01-01

    NbAl3 is one candidate material for advanced aeropropulsion systems because of its high melting point, low density, and good oxidation resistance. Although NbAl3 has the lowest oxidation rate among the binary Nb-Al alloys, it does not form exclusive layers of protective Al203 scales. Recently Perkin et al., have shown the feasibility of forming alumina scales on Nb-Al alloys at greatly reduced Al contents. However, the objective was to maintain the high Al content, and hence low density, while achieving the capability of growing protective alumina scales. Alloy development followed approaches similar to those used successfully for superalloys and oxidation resistant MCrAly coatings. Among the three elements examined (Ti, Si, and Cr) as ternary additions to Nb-Al3, Cr was the most effective in favoring the selective oxidation of Al. Nb-41Al-8Cr formed exclusive layers of alumina and had a k sub p value of 0.22 mg squared/cm (sup 4)/hr at 1200 C. The addition of 1 wt percent Y to this alloy was also beneficial, resulting in nearly an order of magnitude decrease in K sub p at 1200 C. Further improvements were achieved by adding about 1 wt percent Si to the quaternary alloy. The k sub p value of 0.012 mg squared/cm (sup 4)/hr for Nb-40Al-8Cr-1Y-1Si at 1200 C was identical to the best NiAl + Zr alloys. These NbAl3 alloys also exhibited excellent cyclic oxidation resistance for 100 hr at 1200 C, being nearly equivalent to NiAl + Zr.

  17. Influence of alloying elements on the oxidation behavior of NbAl3

    NASA Technical Reports Server (NTRS)

    Hebsur, M. G.; Stephens, J. R.; Smialek, J. L.; Barrett, C. A.; Fox, D. S.

    1988-01-01

    NbAL3 is one candidate material for advanced aeropropulsion systems because of its high melting point, low density, and good oxidation resistance. Although NbAl3 has the lowest oxidation rate among the binary Nb-Al alloys, it does not form exclusive layers of protective Al2O3 scales. Recently Perkin et al., have shown the feasibility of forming alumina scales on Nb-Al alloys at greatly reduced Al contents. However, the objective was to maintain the high Al content, and hence low density, while achieving the capability of growing protective alumina scales. Alloy development followed approaches similar to those used successfully for superalloys and oxidation resistant MCrAlY coatings. Among the three elements examined (Ti, Si, and Cr) as ternary additions to Nb-Al3, Cr was the most effective in favoring the selective oxidation of Al. Nb-41Al-8Cr formed exclusive layers of alumina and had a k sub p value of 0.22 mg squared/cm (sup 4)/hr at 1200 C. The addition of 1 wt percent Y to this alloy was also beneficial, resulting in nearly an order of magnitude decrease in K sub p at 1200 C. Further improvements were achieved by adding about 1 wt percent Si to the quaternary alloy. The k sub p value of 0.012 mg squared/cm (sup 4)/hr for Nb-40Al-8Cr-1Y-1Si at 1200 C was identical to the best NiAl + Zr alloys. These NbAl3 alloys also exhibited excellent cyclic oxidation resistance for 100 hr at 1200 C, being nearly equivalent to NiAl + Zr.

  18. Oxidation Behavior of Copper Alloy Candidates for Rocket Engine Applications (Technical Poster)

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. J.; Humphrey, Donald H.; Barrett, Charles A.; Greenbauer-Seng, Leslie (Technical Monitor); Gray, Hugh R. (Technical Monitor)

    2002-01-01

    A rocket engine's combustion chamber is lined with material that is highly conductive to heat in order to dissipate the huge thermal load (evident in a white-hot exhaust plume). Because of its thermal conductivity copper is the best choice of liner material. However, the mechanical properties of pure copper are inadequate to withstand the high stresses, hence, copper alloys are needed in this application. But copper and its alloys are prone to oxidation and related damage, especially "blanching" (an oxidation-reduction mode of degradation). The space shuttle main engine combustion chamber is lined with a Cu-Ag-Zr alloy, "NARloy-Z", which exhibits blanching. A superior liner is being sought for the next generation of RLVs (Reusable Launch Vehicles) It should have improved mechanical properties and higher resistance to oxidation and blanching, but without substantial penalty in thermal conductivity. GRCop84, a Cu-8Cr-4Nb alloy (Cr2Nb in Cu matrix), developed by NASA Glenn Research Center (GRC) and Case Western Reserve University, is a prime contender for RLV liner material. In this study, the oxidation resistance of GRCop-84 and other related/candidate copper alloys are investigated and compared

  19. Corrosion behavior of plasma electrolytically oxidized gamma titanium aluminide alloy in simulated body fluid.

    PubMed

    Lara Rodriguez, L; Sundaram, P A

    2016-09-15

    Plasma electrolytic oxidized (PEO) γTiAl alloy samples were electrochemically characterized by open circuit potential (OCP), cyclic polarization and electrochemical impedance spectroscopy (EIS) to evaluate their corrosion resistance in simulated body fluid (SBF) in order to gauge their potential for biomedical applications. Experimental results through OCP and cyclic polarization studies demonstrated the protective nature and the beneficial effect of the PEO coatings on γTiAl. The PEO surface increased corrosion resistance of these surface modified alloys. EIS data indicated the presence of an underlying compact oxide layer with surface pores represented by two domes in the Nyquist plots. Electrical equivalent circuits to describe the EIS results are proposed.

  20. Mechanical Properties and High Temperature Oxidation Behavior of Ti-Al Coating Reinforced by Nitrides on Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Dai, Jingjie; Yu, Huijun; Zhu, Jiyun; Weng, Fei; Chen, Chuanzhong

    2016-05-01

    Ti-Al alloyed coating reinforced by nitrides was fabricated by laser surface alloying technique to improve mechanical properties and high temperature oxidation resistance of Ti-6Al-4V titanium alloy. Microstructures, mechanical properties and high temperature oxidation behavior of the alloyed coating were analyzed. The results show that the alloyed coating consisted of Ti3Al, TiAl2, TiN and Ti2AlN phases. Nitrides with different morphologies were dispersed in the alloyed coating. The maximum microhardness of the alloyed coating was 906HV. The friction coefficients of the alloyed coating at room temperature and high temperature were both one-fourth of the substrate. Mass gain of the alloyed coating oxidized at 800∘C for 1000h in static air was 5.16×10-3mg/mm2, which was 1/35th of the substrate. No obvious spallation was observed for the alloyed coating after oxidation. The alloyed coating exhibited excellent mechanical properties and long-term high temperature oxidation resistance, which improved surface properties of Ti-6Al-4V titanium alloy significantly.

  1. Study of Coating Growth Behavior During the Plasma Electrolytic Oxidation of Magnesium Alloy ZK60

    NASA Astrophysics Data System (ADS)

    Qiu, Zhaozhong; Wang, Rui; Zhang, Yushen; Qu, Yunfei; Wu, Xiaohong

    2015-04-01

    Plasma electrolytic oxidation technique was used to coat ZK60 magnesium alloy in a silicate-based electrolyte. Effects of oxidation time on the morphology, phase structure, and corrosion resistance of the resulting coatings were systematically investigated by scanning electron microscopy, energy-dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy, and potentiodynamic polarization. The main components of the inner and the outer coating layers were MgO and Mg2SiO4, respectively. It was also found that the oxidation time has a significant impact on the corrosion resistance properties of the coatings. The coating obtained within the oxidation time of 360 s exhibited a corrosion current of 7.6 × 10-8 A/cm2 in 3.5 wt.% NaCl solution, which decreased significantly when comparing with the pristine magnesium alloy.

  2. Oxidation effects on the fatigue crack growth behavior of alloy 718 at high temperature

    SciTech Connect

    Molins, R.; Hochstetter, G.; Chassaigne, J.C.; Andrieu, E.

    1997-02-01

    The purpose of this study was to investigate oxidation assisted crack growth phenomena encountered in nickel-based alloys at high temperatures. Fatigue crack growth tests conducted at 650 C and under a range of oxygen partial pressures revealed the existence of a transition pressure. This pressure is in no way correlated to the loading conditions, but rather it varies with the chromium content in the alloy, and is furthermore directly linked to the oxidation mechanisms which were identified by using analytical TEM. By means of specific mechanical tests, superimposing a square wave oxygen pressure cycle to a fatigue or creep-fatigue mechanical cycle, various fundamental aspects of the local interaction between oxidation and deformation at the crack tip were investigated. Embrittlement is due partly to the nickel oxide nucleation and partly to the stress relaxation ability of the material. Chemical and microstructural modifications are recommended in order to improve the cracking resistance.

  3. Oxidation and corrosion behavior of modified-composition, low-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1977-01-01

    The effects of substituting less strategic elements than Cr on the oxidation and corrosion resistance of AISI 304 stainless steel were investigated. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of at least 33%. Two alloys containing 12% Cr and 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified as most promising for more detailed evaluation.

  4. Nonequilibrium synthesis of NbAl3 and Nb-Al-V alloys by laser cladding. II - Oxidation behavior

    NASA Technical Reports Server (NTRS)

    Haasch, R. T.; Tewari, S. K.; Sircar, S.; Loxton, C. M.; Mazumder, J.

    1992-01-01

    Isothermal oxidation behaviors of NbAl3 alloy synthesized by laser cladding were investigated at temperatures between 800 and 1400 C, and the effect of vanadium microalloying on the oxidation of the laser-clad alloy was examined. The oxidation kinetics of the two alloys were monitored using thermal gravimetric weight gain data, and the bulk and surface chemistries were analyzed using XRD and XPS, respectively. It was found that NbAl3 did not form an exclusive layer of protective Al2O3. The oxidation products at 800 C were found to be a mixture of Nb2O5 and Al2O3. At 1200 C, a mixture of NbAlO4, Nb2O5, and Al2O3 formed; and at 1400 C, a mixture of NbAlO4, Al2O3, NbO2, NbO(2.432), and Nb2O5 formed. The addition of V led to a dramatic increase of the oxidation rate, which may be related to the formation of (Nb, V)2O5 and VO2, which grows in preference to protective Al2O3.

  5. Corrosion behavior of plasma electrolytically oxidized gamma titanium aluminide alloy in simulated body fluid

    PubMed Central

    Lara Rodriguez, L.; Sundaram, P.A

    2016-01-01

    Plasma electrolytic oxidized (PEO) γTiAl alloy samples were electrochemically characterized by open circuit potential (OCP), cyclic polarization and electrochemical impedance spectroscopy (EIS) to evaluate their corrosion resistance in simulated body fluid (SBF) in order to gauge their potential for biomedical applications. Experimental results through OCP and cyclic polarization studies demonstrated the protective nature and the beneficial effect of the PEO coatings on γTiAl. The PEO surface increased corrosion resistance of these surface modified alloys. EIS data indicated the presence of an underlying compact oxide layer with surface pores represented by two domes in the Nyquist plots. Electrical equivalent circuits to describe the EIS results are proposed. PMID:27818563

  6. Corrosion behavior of iron and nickel base alloys under solid oxide fuel cell exposure conditions

    SciTech Connect

    Ziomek-Moroz, M.; Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.

    2006-03-01

    Topography and phase composition of the scales formed on commercial ferritic stainless steels and experimental low CTE nickel-based alloys were studied in atmospheres simulating solid oxide fuel cell (SOFC) environments. The materials were studied under dual environment conditions with air on one side of the sample and carbon monoxide on the other side at 750°C. Surface characterization techniques, such as scanning electron microscopy and X-ray diffraction analysis were used in this study.

  7. Deformation Behavior of Laser Welds in High Temperature Oxidation Resistant Fe-Cr-Al Alloys for Fuel Cladding Applications

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori; Snead, Lance Lewis

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al in weight percent with a minor addition of yttrium using laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds has been carried out to determine the performance of welds as a function of alloy composition. Laser welding resulted in a defect free weld devoid of cracking or inclusions for all alloys studied. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. No significant correlation was found between the deformation behavior/mechanical performance of welds and the level of Cr or Al in the alloy ranges studied.

  8. Oxidation behavior of V-Cr-Ti alloys in low-partial-pressure oxygen environments

    SciTech Connect

    Natesan, K.; Uz, M.

    1998-09-01

    A test program is in progress at Argonne National Laboratory to evaluate the effect of pO{sub 2} in the exposure environment on oxygen uptake, scaling kinetics, and scale microstructure in V-Cr-Ti alloys. The data indicate that the oxidation process follows parabolic kinetics in all of the environments used in the present study. From the weight change data, parabolic rate constants were evaluated as a function of temperature and exposure environment. The temperature dependence of the parabolic rate constants was described by an Arrhenius relationship. Activation energy for the oxidation process was fairly constant in the oxygen pressure range of 1 {times} 10{sup {minus}6} to 1 {times} 10{sup {minus}1} torr for both the alloys. The activation energy for oxidation in air was significantly lower than in low-pO{sub 2} environments, and for oxidation in pure O{sub 2} at 760 torr was much lower than in low-pO{sub 2} environments. X-ray diffraction analysis of the specimens showed that VO{sub 2} was the dominant phase in low-pO{sub 2} environments, while V{sub 2}O{sub 5} was dominant in air and in pure oxygen at 76f0 torr.

  9. Comparison of the Oxidation Rates of Some New Copper Alloys

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. J. Thomas; Humphrey, Donald L.

    2002-01-01

    Copper alloys were studied for oxidation resistance and mechanisms between 550 and 700 C, in reduced-oxygen environments expected in rocket engines, and their oxidation behaviors compared to that of pure copper. They included two dispersion-strengthened alloys (precipitation-strengthened and oxide-dispersion strengthened, respectively) and one solution-strengthened alloy. In all cases the main reaction was oxidation of Cu into Cu2O and CuO. The dispersion-strengthened alloys were superior to both Cu and the solution-strengthened alloy in oxidation resistance. However, factors retarding oxidation rates seemed to be different for the two dispersion-strengthened alloys.

  10. Initial Oxidation Behavior in Air of TiAl-2Nb and TiAl-8Nb Alloys Produced by Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Terner, M.; Biamino, S.; Baudana, G.; Penna, A.; Fino, P.; Pavese, M.; Ugues, D.; Badini, C.

    2015-10-01

    Titanium aluminide alloys are good candidates for structural applications thanks to their low density and good balance of properties up to relatively high temperatures. However, their application is still limited by significant oxidation. Four γ-TiAl alloys with different content of aluminum and niobium were produced by electron beam melting: Ti-45Al-2Cr-2Nb, Ti-48Al-2Cr-2Nb, Ti-45Al-2Cr-8Nb, and Ti-46Al-2Cr-8Nb. The behavior of these alloys in response to oxidation in air during constant heating up to 1000 °C and isothermal oxidation for 10 h at 850 and 950 °C were studied by thermogravimetric analysis. The mass gain due to oxidation of the low Nb-containing alloys was always at least twice that of the high Nb-containing alloys. Both low and high Nb-containing alloys exhibited on their surface oxidation products of the same nature: oxides TiO2 and Al2O3, and nitrides TiN and Ti2AlN. Niobium addition up to 8 at.% did not suppress the growth of rutile and promote the formation of a protective alumina layer. However, it efficiently reduced the formation of rutile, mainly responsible for the mass gain due to oxidation of γ-TiAl alloys and with tendency to spallation.

  11. Wear behavior of the plasma and thermal oxidized Ti-15Mo and Ti-6Al-4V alloys

    NASA Astrophysics Data System (ADS)

    Hacisalioglu, I.; Yildiz, F.; Alsaran, A.; Purcek, G.

    2017-02-01

    Titanium and its alloys widely used in load bearing applications. Titanium alloys are capable of providing lower elastic modulus and better corrosion resistance with alloying processes. In spite of the modified mechanical properties, the surface degradation is still the main critical defect. Ti-15Mo alloy is one of the alpa+beta titanium alloys with acceptable mechanical and chemical superiority. Recent researches in literature show that the wear performance of base Ti-15Mo is relatively low as compared to Ti-6Al-4V, using in high performance applications. Plasma oxidized surfaces increase the tribological and chemical performance of titanium alloys. In this study the Ti-15Mo alloy and Ti-6Al-4V alloys were compared in terms of wear performance. To obtain alloys with similar microstructure they were solution treated at 800°C 1H and then air-cooled. The plasma and thermal oxidations were applied at 650°C for 1 hour. Wear performance of oxidized surfaces investigated in dry conditions. Oxidized surface characterized with XRD, SEM, 3D profilometer and hardness measurements. Wear volume calculated with 3D profilometer. Results show that oxidizing increased the surface roughness and improved the wear performance of Ti15Mo alloy. The plasma and thermal oxidized Ti-15Mo showed a remarkable increase in wear resistance.

  12. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  13. Corrosion behavior of Ni-Base alloys in a hot lithium molten salt under an oxidizing atmosphere

    NASA Astrophysics Data System (ADS)

    Cho, Soo-Haeng; Cho, Il-Je; You, Gil-Sung; Yoon, Ji-Sup; Park, Seong-Won

    2007-08-01

    The electrolytic reduction of a spent oxide fuel involves the liberation of the oxygen in molten LiCl electrolyte, which is a chemically aggressive environment that is excessively corrosive for typical structural materials. Accordingly, it is essential to choose the optimum material for the processing equipment that handles the molten salt. In this study, the corrosion behaviors of Haynes 263, Haynes 75, Inconel 718 and Inconel X-750 in a molten LiCl-Li2O salt under an oxidizing atmosphere were investigated at 650°C for 72 to 216 hrs. The Haynes 263 alloy showed the best corrosion resistance among the examined alloys. The corrosion products of Haynes 263 were Li(Ni,Co)O2 and LiTiO2; those of Haynes 75 were Cr2O3, NiFe2O4, LiNiO2 and Li2FiFe2O4; while Cr2O3, NiFe2O4 and CrNbO4 were identified as the corrosion products of Inconel 718. Inconel X-750 produced Cr2O3, NiFe2O4 and (Cr, Nb, Ti)O2 as its corrosion products. Haynes 263 showed a localized corrosion behavior while Haynes 75, Inconel 718 and Inconel X-750 showed a uniform corrosion behavior.

  14. 10,000-Hour Cyclic Oxidation Behavior at 982 C (1800 F) of 68 High-Temperature Co-, Fe-, and Ni-Base Alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    1997-01-01

    Sixty-eight high temperature Co-, Fe-, and Ni-base alloys were tested for 10-one thousand hour cycles in static air at 982 C (1800 F). The oxidation behavior of the test samples was evaluated by specific weight change/time data, x-ray diffraction of the post-test samples, and their final appearance. The gravimetric and appearance data were combined into a single modified oxidation parameter, KB4 to rank the cyclic oxidation resistance from excellent to catastrophic. The alloys showing the 'best' resistance with no significant oxidation attack were the alumina/aluminate spinel forming Ni-base turbine alloys: U-700, NASA-VIA and B-1900; the Fe-base ferritic alloys with Al: TRW-Valve, HOS-875, NASA-18T, Thermenol and 18SR; and the Ni-base superalloy IN-702.

  15. Oxidation Behavior of a Refractory NbCrMo0.5Ta0.5TiZr Alloy

    DTIC Science & Technology

    2014-04-01

    better combination of mechanical properties and oxidation resistance than commercial Nb alloys and earlier reported developmental Nb–Si–Al–Ti and Nb...The alloy has a better combination of mechanical properties and oxidation resistance than com- mercial Nb alloys and earlier reported developmental Nb...damage, is dif- ficult to achieve [2]. Thus, new metallic systems with higher melting points and a good balance of structural properties at high

  16. The 100,000-hour cyclic oxidation behavior at 815C (1500 F) of 33 high-temperature alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.

    1977-01-01

    Commercial high-temperature Fe-, Ni-, and Co-base alloys were oxidized in air at 815 deg C for ten 1000-hour cycles. Specific weight change versus time curves were derived and the 10,000-hour surface oxides were analyzed by X-ray diffraction. The alloys were ranked by a combination of appearance and metal loss estimates derived from gravimetric data.

  17. 10 000-hr Cyclic Oxidation Behavior of 68 High-Temperature Co-, Fe-, and Ni- Base Alloys Evaluated at 982 deg. C (1800 deg. F)

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.

    1999-01-01

    Power systems with operating temperatures in the range of 815 to 982 C (1500 to 1800 F) frequently require alloys that can operate for long times at these temperatures. A critical requirement is that these alloys have adequate oxidation resistance. The alloys used in these power systems require thousands of hours of operating life with intermittent shutdown to room temperature. Intermittent power plant shutdowns, however, offer the possibility that the protective scale will tend to spall (i.e., crack and flake off) upon cooling, increasing the rate of oxidative attack in subsequent heating cycles. Thus, it is critical that candidate alloys be evaluated for cyclic oxidation behavior. It was determined that exposing test alloys to ten 1000-hr cycles in static air at 982 10 000-hr Cyclic Oxidation Behavior of 68 High-Temperature Co-, Fe-, and Ni-Base Alloys Evaluated at 982 C (1800 F) could give a reasonable simulation of long-time power plant operation. Iron- (Fe-), nickel- (Ni-), and cobalt- (Co-) based high-temperature alloys with sufficient chromium (Cr) and/or aluminum (Al) content can exhibit excellent oxidation resistance. The protective oxides formed by these classes of alloys are typically Cr2O3 and/or Al2O3, and are usually influenced by their Cr, or Cr and Al, content. Sixty-eight Co-, Fe-, and Ni-base high-temperature alloys, typical of those used at this temperature or higher, were used in this study. At the NASA Lewis Research Center, the alloys were tested and compared on the basis of their weight change as a function of time, x-ray diffraction of the protective scale composition, and the physical appearance of the exposed samples. Although final appearance and x-ray diffraction of the final scale products were two factors used to evaluate the oxidation resistance of each alloy, the main criterion was the oxidation kinetics inferred from the specific weight change versus time data. These data indicated a range of oxidation behavior including parabolic

  18. The oxidation behavior of tungsten and germanium alloyed molybdenum disilicide coatings

    SciTech Connect

    Mueller, A.; Wang, Ge; Rapp, R.A.; Courtright, E.L.; Kircher, T.

    1991-11-01

    A two-step coating process was used to produce a (Mo,W)(Si,Ge){sub 2} coating on niobium. After exposure to high temperatures, a lower silicide layer forms underneath and is effective in arresting cracks. The oxidation weight-gain kinetics are parabolic following an initial transient period. Test coupons coated with (Mo,W)(Si,Ge){sub 2} passed 200 one-hour cycles at 1370{degree}C and 60 one-hour cycles at 1540{degree}C. These results, along with evidence of a thick protective glass layer, suggest that the germanium additions help cyclic oxidation resistance. The beneficial effects of the tungsten include the formation of microvoids, which provides a lower effective elastic modulus, and mechanical strengthening. No accelerated low temperature or ``pest`` oxidation was observed in the temperature range between 500--700{degree}C. Thus, a (Mo,W)(Si,Ge) multicomponent silicide coating offers significant promise for the protection of Nb-base alloys exposed to cyclic oxidizing environments over a broad range of temperatures.

  19. The oxidation behavior of tungsten and germanium alloyed molybdenum disilicide coatings

    SciTech Connect

    Mueller, A.; Wang, Ge; Rapp, R.A. . Dept. of Materials Science and Engineering); Courtright, E.L. ); Kircher, T. . Aerospace Materials Div.)

    1991-11-01

    A two-step coating process was used to produce a (Mo,W)(Si,Ge){sub 2} coating on niobium. After exposure to high temperatures, a lower silicide layer forms underneath and is effective in arresting cracks. The oxidation weight-gain kinetics are parabolic following an initial transient period. Test coupons coated with (Mo,W)(Si,Ge){sub 2} passed 200 one-hour cycles at 1370{degree}C and 60 one-hour cycles at 1540{degree}C. These results, along with evidence of a thick protective glass layer, suggest that the germanium additions help cyclic oxidation resistance. The beneficial effects of the tungsten include the formation of microvoids, which provides a lower effective elastic modulus, and mechanical strengthening. No accelerated low temperature or pest'' oxidation was observed in the temperature range between 500--700{degree}C. Thus, a (Mo,W)(Si,Ge) multicomponent silicide coating offers significant promise for the protection of Nb-base alloys exposed to cyclic oxidizing environments over a broad range of temperatures.

  20. Oxidation and interdiffusion behavior of a germanium-modified silicide coating on an Nb-Si-based alloy

    NASA Astrophysics Data System (ADS)

    Li, Jin-long; Wang, Wan; Zhou, Chun-gen

    2017-03-01

    To investigate the interdiffusion behavior of Ge-modified silicide coatings on an Nb-Si-based alloy substrate, the coating was oxidized at 1250°C for 5, 10, 20, 50, or 100 h. The interfacial diffusion between the (Nb,X)(Si,Ge)2 (X = Ti, Cr, Hf) coating and the Nb-Si based alloy was also examined. The transitional layer is composed of (Ti,Nb)5(Si,Ge)4 and a small amount of (Nb,X)5(Si,Ge)3. With increasing oxidation time, the thickness of the transitional layer increases because of the diffusion of Si from the outer layer to the substrate, which obeys a parabolic rate law. The parabolic growth rate constant of the transitional layer under oxidation conditions is 2.018 μm·h-1/2. Moreover, the interdiffusion coefficients of Si in the transitional layer were determined from the interdiffusion fluxes calculated directly from experimental concentration profiles.

  1. Effects of dissolved hydrogen on general corrosion behavior and oxide films of alloy 690TT in PWR primary water

    NASA Astrophysics Data System (ADS)

    Jeon, Soon-Hyeok; Lee, Eun-Hee; Hur, Do Haeng

    2017-03-01

    The effect of dissolved hydrogen (DH) on the general corrosion behavior and oxide films of Alloy 690TT is investigated in simulated primary water at 330 °C. With increasing DH, the structure of oxide film significantly changed and the corrosion rate decreased. At DH = 5 cm3/kg H2O, the oxide layer was thick, and consisted of outer Ni oxide layer and inner Cr2O3 layer. Under the conditions of DH = 35 and 100 cm3/kg H2O, the oxide films grew thinner and composed of outer polyhedral spinel oxide particles such as NiCr2O4 or NiCrFeO4 and an intermediate metallic Ni-rich layer, with inner Cr2O3 layer. The general corrosion rate significantly decreased by about 72% as DH concentration increased from 5 to 35 cm3/kg H2O. In the range of 35-65 cm3/kg H2O, the corrosion rate slightly decreased with increasing DH concentration. However, no further changes were observed in the range of 65-100 cm3/kg H2O.

  2. Microstructure and Oxidation Behavior of Al and Al/NiCrAlY Coatings on Pure Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Gong, Xue; Zhang, Nannan; Zhang, Zhongli; Chen, Ruirun; Lin, Danyang

    2017-06-01

    To improve the oxidation resistance of Ti alloys, a NiCrAlY coating was deposited as diffusion barrier between aluminum overlay coating and pure Ti substrate by air plasma spraying method. The microstructure and oxidation behavior of Al coatings with and without NiCrAlY diffusion barrier were investigated in isothermal oxidation tests at 800 °C for 100 h. The results indicate that the weight gain of the Al/NiCrAlY coating was 4.16 × 10-5 mg2 cm-4 s-1, whereas that of the single Al coating was 9.52 × 10-5 mg2 cm-4 s-1 after 100 h oxidation. As compared with single Al coating, the Al/NiCrAlY coating revealed lower oxidation rate and excellent oxidation resistance by forming thin Al2O3 + NiO scales at overlaying coating/diffusion barrier and diffusion barrier/substrate interfaces. Meanwhile, the inward diffusion of Al and the outward diffusion of Ti were inhibited effectively by the NiCrAlY diffusion barrier.

  3. The effect of microstructure and temperature on the oxidation behavior of two-phase Cr-Cr{sub 2}X (X = Nb, Ta) alloys

    SciTech Connect

    Brady, M.P.; Tortorelli, P.F.

    1998-11-01

    The oxidation behavior of Cr(X) solid solution (Cr{sub ss}) and Cr{sub 2}X Laves phases (X = Nb, Ta) was studied individually and in combination at 950--1,100 C in air. The Cr{sub ss} phase was significantly more oxidation resistant than the Cr{sub 2}X Laves phase. At 950 C, two-phase alloys of Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Ta exhibited in-situ internal oxidation, in which remnants of the Cr{sub 2}X Laves phase were incorporated into a growing chromia scale. At 1,100 C, the Cr-Cr{sub 2}Nb alloys continued to exhibit in-situ internal oxidation, which resulted in extensive O/N penetration into the alloy ahead of the alloy-scale interface and catastrophic failure during cyclic oxidation. IN contrast, the Cr-Cr{sub 2}Ta alloys exhibited a transition to selective Cr oxidation and the formation of a continuous chromia scale. The oxidation mechanism is interpreted in terms of multiphase oxidation theory.

  4. High temperature oxidation behavior of gamma-nickel+gamma'-nickel aluminum alloys and coatings modified with platinum and reactive elements

    NASA Astrophysics Data System (ADS)

    Mu, Nan

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000°C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455°C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain beta-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used beta-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt+Hf-modified gamma-Ni+gamma'-Ni 3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase gamma-Ni and gamma'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al 2O3 formation by suppressing the NiO growth on both gamma-Ni and gamma'-Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower temperatures (˜970°C) in the very early stage of oxidation. It

  5. Microstructure of a complex Nb-Si-based alloy and its behavior during high-temperature oxidation

    NASA Astrophysics Data System (ADS)

    Leont'ev, L. I.; Udoeva, L. Yu.; Chumarev, V. M.; Gulyaeva, R. I.; Pankratov, A. A.; Sel'menskikh, N. I.; Zhidovinova, S. V.

    2016-01-01

    A in-situ composite Nb-Si-Ti-Hf-Cr-Mo-Al composite material alloyed with yttrium and zirconium is studied. The evolution of the structure-phase state of the alloy during oxidation under dynamic and isothermal conditions is considered on samples prepared by vacuum remelting and directional solidification. The phase composition and the microstructure of the alloy are examined by the methods of physico-chemical analysis, and the distribution of alloying elements in initial samples and the products of oxidation is estimated. Thermogravimetric experiments are performed on powders and compacted samples during continuous (in the range 25-1400°C) and isothermal (at 900 and 1100°C) heating in air. The directional solidification of an Nb-Si-Ti-Al-Hf-Cr-Mo-Zr-Y is found to cause the formation of an ultradispersed eutectic consisting of α-Nb ss and γ-Nb5Si3 ss cells. The as-cast sample prepared by vacuum remelting has a dendritic structure and contains Nb3Si apart from these phases. Oxidation leads to the formation of a double oxide layer and an inner oxidation zone, which retain the two-phase microstructure and the ratio of alloying elements that are characteristic of the initial alloy. Diffusion redistribution is only detected for molybdenum. The cyclicity of heating at the initial stage of oxidation weakly influences the oxidation resistance of the alloy.

  6. Interdiffusion Behavior of Al-Rich Oxidation Resistant Coatings on Ferritic-Martensitic Alloys

    SciTech Connect

    Velraj, S.; Zhang, Ying; Hawkins, W. E.; Pint, Bruce A.

    2012-06-21

    We investigated interdiffusion of thin Al-rich coatings synthesized by chemical vapor deposition (CVD) and pack cementation on 9Cr ferritic–martensitic alloys in the temperature range of 650–700°C. The compositional changes after long-term exposures in laboratory air and air + 10 vol% H2O were examined experimentally. Interdiffusion was modeled by a modified coating oxidation and substrate interdiffusion model (COSIM) program. The modification enabled the program to directly input the concentration profiles of the as-deposited coating determined by electron probe microanalysis (EPMA). Reasonable agreement was achieved between the simulated and experimental Al profiles after exposures. Moreover, the model was also applied to predict coating lifetime at 650–700°C based on a minimum Al content (Cb) required at the coating surface to re-form protective oxide scale. In addition to a Cb value established from the failure of a thin CVD coating at 700°C, values reported for slurry aluminide coatings were also included in lifetime predictions.

  7. The oxidation behavior of several Ti-Al alloys at 900 C in air

    SciTech Connect

    Schmitz-Niederau, M.

    1999-10-01

    Ti-23Al, Ti-50Al and Ti-50Al-2Nb (at.%) were oxidized in air at 900 C for times up to 1130 hr. The resulting oxide scale structures were analyzed in great detail by metallographic and microprobe investigations and the Al{sub 2}O{sub 3} structures in the complex oxide scales were correlated with the course of the thermogravimetric curves. It appears that in order to achieve long-term protective behavior of the scale, it is necessary to stimulate the formation of a thin Al{sub 2}O{sub 3} barrier at the scale-metal interface and not at a position in the outer part of the scale. The Nb effect seems to be mostly due to this stimulation of an Al{sub 2}O{sub 3} layer at the interface.

  8. Steam effects on oxidation behavior of alumina-scale forming nickel-based alloys and a kinetics analysis of complex scale evolution during isothermal oxidation

    NASA Astrophysics Data System (ADS)

    Zhao, Wei

    The first part of this study investigated steam effects on the oxidation behavior of Al2O3-scale forming Ni-based alloys. This effect was assessed in the context of Giggins and Pettit's oxidation map1 for the Ni-Cr-Al system, which was determined under dry oxidizing conditions. Of particular relevance to the design of high-temperature alloys and coatings is the location in the oxide map of the kinetically-dictated critical Al content (NAl*) in a given alloy to form a continuous Al2O3-scale. It was found that NAl* increases when the air contains 30% steam. A rigorous quantitative analysis based on Maak's modification2 of Wagner's theory3 was carried out to determine the key parameter affecting an increase in NAl* under wet oxidizing conditions. By checking the sensitivity of NAl* with respect to each parameter in the theory, it was deduced that the only parameter which can give the necessarily large change in NAl * found in wet-air oxidation is the critical volume fraction of internal oxide, fv*, a parameter that is usually assumed to be a constant and independent of the reacting conditions. From experimental observation, it was found that the surface of NiO scale became unstable in wet oxidizing conditions. Unlike the dense and uniform surface formed scale in dry air, finger-like protrusions or a powder-like porous structure could form under wet conditions. The experimental conditions and possible mechanisms for this observed instability were assessed. In the second part of this study, a novel kinetics analysis method was established to quantify the kinetics of scale evolution based on analyzing the instantaneous growth rate constant ki and the time exponent ni determined from thermogravimetric (TG) data. A methodology is proposed to ascertain whether the oxidation kinetics has come to a steady state from a transient stage, and to accurately determine the growth rate constant. Both a fundamental analysis and an experimental validation of this methodology are

  9. Passive Corrosion Behavior of Alloy 22

    SciTech Connect

    Rebak, R B; Payer, J H

    2006-01-10

    Alloy 22 (N06022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nanometers per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  10. Passive Corrosion Behavior of Alloy 22

    SciTech Connect

    R.B. Rebak; J.H. Payer

    2006-01-20

    Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  11. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800.degree. C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800.degree. C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700.degree. C. at a low cost

  12. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800 C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800 C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700 C. at a low cost

  13. Influence of a Cerium Surface Treatment on the Oxidation Behavior of Cr2O3-Forming Alloys (title on slides varies: Oxidation Behavior of Cerium Surface Treated Chromia Forming Alloys)

    SciTech Connect

    Alman, D.E.; Holcomb, G.R.; Adler, T.A.; Jablonski, P.D.

    2007-04-01

    Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This temperature will require the construction of boiler and turbine components from austenitic stainless steels and nickel alloys. Many of the alloys being considered for use are primarily Cr2O3 forming alloys [1-4]. It is well known that the addition of a small amount of reactive elements, such as the rare earths elements Ce, La, and Y, can significantly improve the high temperature oxidation resistance of both iron- and nickel- base alloys. A list of the benefits of the reactive element effect include: (i) slowing scale growth, (ii) enhancing scale adhesion; and (iii) stabilizing Cr2O3 formation at lower Cr levels. The incorporation of the reactive element can be made in the melt or through a surface infusion or surface coating. Surface modifications allow for the concentration of the reactive element at the surface where it can provide the most benefit. This paper will detail a Ce surface treatment developed at NETL that improves the high temperature oxidation resistance of Cr2O3 forming alloys. The treatment consists of painting, dip coating, or spraying the alloy surface with a slurry containing CeO2 and a halide activator followed by a thermal treatment in a mild (x10-3 Torr) vacuum. During treatment the CeO2 reacts with the alloy to for a thin CrCeO3-type scale on the alloy surface. Upon subsequent oxidation, scale growth occurs at a reduced rate on alloys in the surface treated condition compared to those in the untreated condition.

  14. Understanding corrosion behavior of Mg-Zn-Ca alloys from subcutaneous mouse model: effect of Zn element concentration and plasma electrolytic oxidation.

    PubMed

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Xu, Zhigang; Dong, Zhongyun; Collins, Boyce; Yun, Yeoheung; Sankar, Jagannathan

    2015-03-01

    Mg-Zn-Ca alloys are considered as suitable biodegradable metallic implants because of their biocompatibility and proper physical properties. In this study, we investigated the effect of Zn concentration of Mg-xZn-0.3Ca (x=1, 3 and 5wt.%) alloys and surface modification by plasma electrolytic oxidation (PEO) on corrosion behavior in in vivo environment in terms of microstructure, corrosion rate, types of corrosion, and corrosion product formation. Microstructure analysis of alloys and morphological characterization of corrosion products were conducted using x-ray computed tomography (micro-CT) and scanning electron microscopy (SEM). Elemental composition and crystal structure of corrosion products were determined using x-ray diffraction (XRD) and electron dispersive x-ray spectroscopy (EDX). The results show that 1) as-cast Mg-xZn-0.3Ca alloys are composed of Mg matrix and a secondary phase of Ca2Mg6Zn3 formed along grain boundaries, 2) the corrosion rate of Mg-xZn-0.3Ca alloys increases with increasing concentration of Zn in the alloy, 3) corrosion rates of alloys treated by PEO sample are decreased in in vivo environment, and 4) the corrosion products of these alloys after in vivo tests are identified as brucite (Mg(OH)2), hydroxyapatite (Ca10(PO4)6(OH)2), and magnesite (MgCO3·3H2O).

  15. Influence of niobium additions on high-temperature-oxidation behavior of Ti{sub 3}Al alloys and coatings

    SciTech Connect

    Gauer, L.; Alperine, S.; Vassel, A.; Steinmetz, P.

    1994-08-01

    In this study, the oxidation properties of Ti{sub 3}Al + Nb bulk alloys, as well as IMI 829 alloy, coated with a Ti{sub 3}Al + Nb layer, have been considered. Model alloys have been prepared, with 5-25 at.% niobium contents; 50-{mu}m-thick Ti{sub 3}Al + 10 at.% Nb coatings have also been deposited on IMI 829 by triode sputtering. Bulk alloys and coated substrates have been exposed to cyclic and isothermal oxidation in air between 700 and 800{degrees}C. Niobium additions generally caused the oxidation rate of Ti{sub 3}Al to decrease significantly. In all cases rutile is the main oxide formed. It is believed that the ability of niobium to dissolve in the rutile lattice, and therefore to lower the oxygen diffusion rate through the oxide layer, is a contribution to the observed oxidation resistance enhancement. The formation of niobium oxide has also been envisaged for this matter.

  16. Comparison of isothermal and cyclic oxidation behavior of twenty-five commercial sheet alloys at 1150 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1975-01-01

    Twenty-five commercial nickel-, iron-, and cobalt-base sheet alloys incorporating chromium or chromium and aluminum additions for oxidation resistance were tested at 1150 C in air for 100 hr in both isothermal and 1-hr cyclic furnace exposures. The alloys were evaluated by sample specific weight change, by type of scale formed, by amount and type of spall, and by sample thickness change and microstructure.-

  17. In vivo Study on the Corrosion Behavior of Magnesium Alloy Surface Treated with Micro-arc Oxidation and Hydrothermal Deposition.

    PubMed

    Bai, Chuan-Yi; Li, Jian-Wu; Ta, Wan-Bao; Li, Bo; Han, Yong

    2017-08-01

    To study the corrosion behavior of magnesium alloy surface treated with micro-arc oxidation and hydrothermal deposition in living animals. A magnesium oxide (MgO) layer was prepared on Mg alloy using micro-arc oxidation technology, and then a composite coating composed of magnesium hydroxide, hydroxyapatite, and MgO was coated on the MgO layer using the hydrothermal deposition method for 2 h and 24 h. Male 3-month-old white New Zealand rabbits (n = 48) weighting 2200-2300 g, were divided into four groups randomly. The prepared Mg alloy samples with composite coatings were implanted into the femoral medullary cavity of rabbits. For the Mg group, bare Mg samples without any treatment were implanted; for the MgO group, bare Mg samples undergoing MAO treatment were implanted; for the HT2h group, samples of the MgO group undergoing hydrothermal treatment (HT) for 2 h were implanted; and for the HT24h group, samples of group MgO undergoing HT for 24 h were implanted. Then the in vivo corrosion behaviors of implants were evaluated by X-ray observation, micro-CT analysis and serum Mg(2+) examination. The X-ray showed that samples implanted in animals were decreased as time went by. The micro-CT showed that on the fourth week, the residual volume percentages (RVP) of samples of the Mg, MgO, HT2h, and HT24h groups were 72.81% ± 2.10%, 71.68% ± 1.49%, 81.14% ± 1.54%, and 82.04% ± 0.89%, respectively; on the eighth week, the RVP of four groups were 29.45% ± 1.06%, 41.82% ± 1.13%, 53.92% ± 0.37%, and 62.53% ± 2.06%, respectively; while on the 12th week, RVP were 8.45% ± 0.49%, 9.97% ± 0.75%, 37.09% ± 0.89%, 46.71% ± 1.87%. The RVP of the HT2h group and the HT24h group were higher than for the Mg group and the MgO group for all three time points (P < 0.05); the RVP for HT24h was higher than for HT2h at 8 and 12 weeks, and the differences were significant, indicating that the degradation of Mg alloy

  18. Oxidation Behavior and Electrical Properties of NiO- and Cr2O3- Forming Alloys for Solid Oxide Fuel Cell Interconnects.

    SciTech Connect

    Brady, Michael P; Pint, Bruce A; Lu, Z G; Zhu, Jiahong; Milliken, C; kreidler, E; Miller, Leslie S; Armstrong, Timothy R.; Walker, Larry R

    2006-01-01

    The goal of this paper was to determine if NiO-forming alloys are a viable alternative to Cr{sub 2}O{sub 3}-forming alloys for solid-oxide fuel-cell (SOFC) metallic interconnects. The oxide-scale growth kinetics and electrical properties of a series of Li- and Y{sub 2}O{sub 3}-alloyed, NiO-forming Ni-base alloys and La-, Mn-, and Ti-alloyed Fe-18Cr-9W and Fe-25Cr base ferritic Cr{sub 2}O{sub 3}-forming alloys were evaluated. The addition of Y{sub 2}O{sub 3} and Li reduced the NiO scale growth rate and increased its electrical conductivity. The area-specific-resistance (ASR) values were comparable to those of the best (lowest ASR) ferritic alloys examined. Oxidation of the ferritic alloys at 800 C in air and air+10% H{sub 2}O (water vapor) indicated that Mn additions resulted in faster oxidation kinetics/thicker oxide scales, but also lower oxide scale ASRs. Relative in-cell performance in model SOFC stacks operated at 850 C indicated a 60-80% reduction in ASR by Ni+Y{sub 2}O{sub 3}, Ni+Y{sub 2}O{sub 3}, Li, and Fe-25Cr+La,Mn,Ti interconnects over those made from a baseline, commercial Cr{sub 2}O{sub 3}-forming alloy. Collectively, these results indicate that NiO-forming alloys show potential for use as metallic interconnects.

  19. Oxidation of Alloy 600 and Alloy 690: Experimentally Accelerated Study in Hydrogenated Supercritical Water

    NASA Astrophysics Data System (ADS)

    Moss, Tyler; Cao, Guoping; Was, Gary S.

    2017-04-01

    The objective of this study is to determine whether the oxidation of Alloys 600 and 690 in supercritical water occurs by the same mechanism in subcritical water. Coupons of Alloys 690 and 600 were exposed to hydrogenated subcritical and supercritical water from 633 K to 673 K (360 °C to 400 °C) and the oxidation behavior was observed. By all measures of oxide character and behavior, the oxidation process is the same above and below the supercritical line. Similar oxide morphologies, structures, and chemistries were observed for each alloy across the critical point, indicating that the oxidation mechanism is the same in both subcritical and supercritical water. Oxidation results in a multi-layer oxide structure composed of particles of NiO and NiFe2O4 formed by precipitation on the outer surface and a chromium-rich inner oxide layer formed by diffusion of oxygen to the metal-oxide interface. The inner oxide on Alloy 600 is less chromium rich than that observed on Alloy 690 and is accompanied by preferential oxidation of grain boundaries. The inner oxide on Alloy 690 initially forms by internal oxidation before a protective layer of chromium-rich MO is formed with Cr2O3 at the metal-oxide interface. Grain boundaries in Alloy 690 act as fast diffusion paths for chromium that forms a protective Cr2O3 layer at the surface, preventing grain boundary oxidation from occurring.

  20. Oxidation of Alloy 600 and Alloy 690: Experimentally Accelerated Study in Hydrogenated Supercritical Water

    NASA Astrophysics Data System (ADS)

    Moss, Tyler; Cao, Guoping; Was, Gary S.

    2017-02-01

    The objective of this study is to determine whether the oxidation of Alloys 600 and 690 in supercritical water occurs by the same mechanism in subcritical water. Coupons of Alloys 690 and 600 were exposed to hydrogenated subcritical and supercritical water from 633 K to 673 K (360 °C to 400 °C) and the oxidation behavior was observed. By all measures of oxide character and behavior, the oxidation process is the same above and below the supercritical line. Similar oxide morphologies, structures, and chemistries were observed for each alloy across the critical point, indicating that the oxidation mechanism is the same in both subcritical and supercritical water. Oxidation results in a multi-layer oxide structure composed of particles of NiO and NiFe2O4 formed by precipitation on the outer surface and a chromium-rich inner oxide layer formed by diffusion of oxygen to the metal-oxide interface. The inner oxide on Alloy 600 is less chromium rich than that observed on Alloy 690 and is accompanied by preferential oxidation of grain boundaries. The inner oxide on Alloy 690 initially forms by internal oxidation before a protective layer of chromium-rich MO is formed with Cr2O3 at the metal-oxide interface. Grain boundaries in Alloy 690 act as fast diffusion paths for chromium that forms a protective Cr2O3 layer at the surface, preventing grain boundary oxidation from occurring.

  1. Effect of Nano-crystalline Ceramic Coats Produced by Plasma Electrolytic Oxidation on Corrosion Behavior of AA5083 Aluminum Alloy

    SciTech Connect

    Thayananth, T.; Muthupandi, V.; Rao, S. R. Koteswara

    2010-10-04

    High specific strength offered by aluminum and magnesium alloys makes them desirable in modern transportation industries. Often the restrictions imposed on the usage of these alloys are due to their poor tribological and corrosion properties. However, their corrosion properties can be further enhanced by synthesizing ceramic coating on the substrate through Plasma Electrolytic Oxidation (PEO) process. In this study, nano-crystalline alumina coatings were formed on the surface of AA5083 aluminum alloy test coupons using PEO process in aqueous alkali-silicate electrolyte with and without addition of sodium aluminate. X-ray diffraction (XRD) studies showed that the crystallite size varied between 38 and 46 nm and {alpha}- and {gamma}- alumina were the dominant phases present in the coatings. Corrosion studies by potentiodynamic polarization tests in 3.5% NaCl revealed that the electrolyte composition has an influence on the corrosion resistance of nano-crystalline oxide layer formed.

  2. Effect of minor alloying elements La, C and B on the cyclic oxidation behavior of Ni-Cr-W-Mo superalloys

    NASA Astrophysics Data System (ADS)

    Yun, Dae Won; Seo, Seong Moon; Jeong, Hi Won; Yoo, Young Soo

    2017-09-01

    The cyclic oxidation behavior of Ni-Cr-W-Mo base alloys with various La, C and B contents is investigated at 1150 °C in ambient air with 15 min of high-temperature exposure and 5 min of air cooling. Oxidation resistance is evaluated by the weight change during cyclic oxidation. The cross-section of the oxide scale is observed by scanning electron microscopy after the cyclic oxidation test. The oxide scale mainly consists with spinels and a chromia layer. NiWO4 oxide particles and NiO are also observed in some areas. The addition of La improves the cyclic oxidation resistance significantly. However, the addition of 0.03 wt% B reduces the beneficial effect of La. The additions of B and C increase the spallation at the initial stage such that severe weight loss is observed. However, the spallation is reduced at the later stage. The addition of a proper amounts of B and C can be beneficial to improve the cyclic oxidation resistance of Ni-Cr-W-Mo alloys.

  3. Oxidation Behavior of Molten Cu-Be Binary and Cu-Be- X ( X = Ca or Zr) Ternary Alloys at 1423 K (1150 °C) Under Controlled Oxygen Partial Pressure

    NASA Astrophysics Data System (ADS)

    Tanahashi, Mitsuru; Miura, Jutaro; Iwadachi, Takaharu; Nojiri, Keigo; Fujisawa, Toshiharu; Yamauchi, Chikabumi

    2017-02-01

    The oxidation behavior of molten Cu-Be binary and Cu-Be- X (Ca or Zr) ternary alloys was investigated by exposing these molten alloy systems to various Ar-O2 atmospheres to control the oxygen partial pressure from 10 to 105 Pa at 1423 K (1150 °C). The experimental results clarified that the oxygen partial pressure in gas phase affects the morphology of the oxide formed on the surface of the alloy and the oxidation rate of beryllium. At lower oxygen partial pressure, a molten Cu-Be alloy is covered with a homogeneous and compact internal layer of BeO, which leads to a minimization of the beryllium oxidation rate. By adding a small amount of calcium or zirconium into the molten Cu-0.5 mass pct Be alloy, a protective BeO layer is formed even at higher oxygen partial pressure, resulting in achievement of a significant reduction in the beryllium oxidation rate.

  4. Oxidation of low cobalt alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.

    1982-01-01

    Four high temperature alloys: U-700, Mar M-247, Waspaloy and PM/HIP U-700 were modified with various cobalt levels ranging from 0 percent to their nominal commercial levels. The alloys were then tested in cyclic oxidation in static air at temperatures ranging from 1000 to 1150 C at times from 500 to 100 1 hour cycles. Specific weight change with time and X-ray diffraction analyses of the oxidized samples were used to evaluate the alloys. The alloys tend to be either Al2O3/aluminate spinel or Cr2O3/chromite spinel formers depending on the Cr/Al ratio in the alloy. Waspaloy with a ratio of 15:1 is a strong Cr2O3 former while this U-700 with a ratio of 3.33:1 tends to form mostly Cr2O3 while Mar M-247 with a ratio of 1.53:1 is a strong Al2O3 former. The best cyclic oxidation resistance is associated with the Al2O3 formers. The cobalt levels appear to have little effect on the oxidation resistance of the Al2O3/aluminate spinel formers while any tendency to form Cr2O3 is accelerated with increased cobalt levels and leads to increased oxidation attack.

  5. The oxidation performance of modern high-temperature alloys

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, V. P.; Srivastava, S. K.

    2009-07-01

    The high-temperature oxidation resistance of an alloy is a key design criterion for components in a variety of industrial applications, such as advanced gas turbines, industrial heating, automotive, waste incineration, power generation and energy conversion, chemical and petrochemical processing, and metals and minerals processing. The importance of correctly assessing the long-term oxidation behavior of high-temperature alloys is illustrated. As applications move to higher temperatures, new alloys are needed. In this paper, the oxidation performance of three newly developed alloys, an alumina-forming Ni-Fe-Cr-Al alloy, a γ'-strengthened Ni-Cr-Co-Mo-(Al+Ti) alloy, and a nitride-strengthened Co-Cr-Fe-Ni-(Ti+Nb) alloy is presented.

  6. Fretting behavior of titanium alloys

    SciTech Connect

    Fayeulle, S.; Blanchard, P.; Vincent, L. )

    1993-04-01

    Fretting wear tests were performed on three titanium alloys, alpha + beta-Ti-6Al-4V, alpha-Ti-15V-3Al-3Cr-3Sn, and beta-Ti-15V-3Al-3Cr-3Sn, in air. Friction conditions were chosen in order to get gross slip at the interface. The tangential load was recorded during each cycle of the test. Optical and scanning electron microscopy, grazing incidence X-ray diffraction, energy dispersive X-ray analysis and TEM were used to characterize the superficial surface layers of the specimens after the fretting test. Particle detachment was observed in every case and the friction coefficient was always very high. A hard tribologically transformed structure (TTS) was detected in some areas of the superficial layers. TEM revealed that TTS was formed of ultra fine non-oriented grains of alpha-titanium. No beta phase was detected. The wear debris particles were produced from the transformed areas of the contact zone and were then quickly oxidized in the interface. The formation of the TTS is interpreted in terms of deformation-induced transformation. Role of the TTS on friction and wear behavior of titanium alloys is discussed. 45 refs.

  7. The oxidation and corrosion of ODS alloys

    NASA Technical Reports Server (NTRS)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  8. Thermal annealing behavior of nano-size metal-oxide particles synthesized by ion implantation in Fe-Cr alloy

    NASA Astrophysics Data System (ADS)

    Zheng, C.; Gentils, A.; Ribis, J.; Borodin, V. A.; Descoins, M.; Mangelinck, D.; Dalle, F.; Arnal, B.; Delauche, L.

    2017-05-01

    Oxide dispersion strengthened (ODS) steels are promising structural materials for the next generation nuclear reactors, as well as fusion facilities. The detailed understanding of the mechanisms involved in the precipitation of nano-oxides during ODS steel production would strongly contribute to the improvement of the mechanical properties and the optimization of manufacturing of ODS steels, with a potentially strong economic impact for their industrialization. A useful tool for the experimental study of nano-oxide precipitation is ion implantation, a technique that is widely used to synthesize precipitate nanostructures in well-controlled conditions. Earlier, we have demonstrated the feasibility of synthesizing aluminum-oxide particles in the high purity Fe-10Cr alloy by consecutive implantation with Al and O ions at room temperature. This paper describes the effects of high-temperature annealing after the ion implantation stage on the development of the aluminum based oxide nanoparticle system. Using transmission electron microscopy and atom probe tomography experiments, we demonstrate that post-implantation heat treatment induces the growth of the nano-sized oxides in the implanted region and nucleation of new oxide precipitates behind the implantation zone as a result of the diffusion driven broadening of implant profiles. A tentative scenario for the development of metal-oxide nano-particles at both ion implantation and heat treatment stages is suggested based on the experimental observations.

  9. The oxidation behavior of a model molybdenum/tungsten-containing alloy in air alone and in air with trace levels of NaCl(g)

    NASA Technical Reports Server (NTRS)

    Smeggil, J. G.; Bornstein, N. S.

    1983-01-01

    Thermogravimetric, metallographic, and X-ray studies of a model alloy, Ni-(17 a/o)Al-(10 a/o)Mo+W, oxidized in dry air at 600-1200 C and in air with 10 ppm NaCl gas at 900 C, are reported. The alloy was melted under Ar and pretreated in flowing H2 for 24 h at 1300 C. Polished 1.3 x 1.3 x 0.2-cm specimens were washed and degreased prior to oxidation in a quartz tube within a furnace for up to 120 hr. The oxidation activation energy of the alloy is determined to be about 30 kcal/mole. The specimens oxidized at 900 C and hotter exhibited oxidized and nitrided phases covered by complex NiMoO4, NiWO4, and NiAl2O4 scales and a porous, nonprotective outer layer of NiO. The oxidation behavior is found to be determined by the formation and growth of the scale, especially the (Mo,W)O2 component. Al2O3 scale layers were not formed, and further runs with pure O2 or Ar-(20 percent)O2 ruled out an explanation of this phenomenon based on aluminum nitride formation. The oxidation was accelerated by the addition of NaCl gas, a finding attributed to the reaction of NaCl with external locally protective Al2O3 scales and with the internal(Mo, W)O2 layers.

  10. The oxidation behavior of a model molybdenum/tungsten-containing alloy in air alone and in air with trace levels of NaCl(g)

    NASA Technical Reports Server (NTRS)

    Smeggil, J. G.; Bornstein, N. S.

    1983-01-01

    Thermogravimetric, metallographic, and X-ray studies of a model alloy, Ni-(17 a/o)Al-(10 a/o)Mo+W, oxidized in dry air at 600-1200 C and in air with 10 ppm NaCl gas at 900 C, are reported. The alloy was melted under Ar and pretreated in flowing H2 for 24 h at 1300 C. Polished 1.3 x 1.3 x 0.2-cm specimens were washed and degreased prior to oxidation in a quartz tube within a furnace for up to 120 hr. The oxidation activation energy of the alloy is determined to be about 30 kcal/mole. The specimens oxidized at 900 C and hotter exhibited oxidized and nitrided phases covered by complex NiMoO4, NiWO4, and NiAl2O4 scales and a porous, nonprotective outer layer of NiO. The oxidation behavior is found to be determined by the formation and growth of the scale, especially the (Mo,W)O2 component. Al2O3 scale layers were not formed, and further runs with pure O2 or Ar-(20 percent)O2 ruled out an explanation of this phenomenon based on aluminum nitride formation. The oxidation was accelerated by the addition of NaCl gas, a finding attributed to the reaction of NaCl with external locally protective Al2O3 scales and with the internal(Mo, W)O2 layers.

  11. Surface modification of nickel based alloys for improved oxidation resistance

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2005-02-01

    The present research is aimed at the evaluation of a surface modification treatment to enhance the high temperature stability of nickel-base superalloys. A low Coefficient Thermal Expansion (CTE ~12.5x10-6/°C) alloy based on the composition (in weight %) of Ni-22Mo-12.5Cr was produced by Vacuum Induction Melting and Vacuum Arc Melting and reduced to sheet by conventional thermal-mechanical processing. A surface treatment was devised to enhance the oxidation resistance of the alloys at high temperature. Oxidation tests (in dry and wet air; treated and untreated) were conducted 800°C to evaluate the oxidation resistance of the alloys. The results were compared to the behavior of Haynes 230 (Ni-22Cr) in the treated and untreated conditions. The treatment was not very effective for Haynes 230, as this alloy had similar oxidation behavior in both the treated and untreated conditions. However, the treatment had a significant effect on the behavior of the low CTE alloy. At 800°C, the untreated Ni-12.5Cr alloy was 5 times less oxidation resistant than Haynes 230. However, in the treated condition, the Ni-12.5Cr alloy had comparable oxidation resistance to the Haynes 230 alloy.

  12. The oxidation behavior of Ni-Cr-Al-2ThO2 alloys at 1093 and 1204 C.

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wilcox, B. A.; Stringer, J.

    1972-01-01

    A pack diffusion process has been developed which permits the introduction of nearly 6 wt % Al into solid solution in the near surface region of TDNiCr (Ni-20 wt % Cr-2 vol % ThO2) and Ni-20Cr. Alumina scales, adherent under cyclic heating and cooling conditions, were produced on TDNiCr-5.86Al upon exposure to an environment of 1330 N/sq m (10 torr) or 101,000 N/sq m (760 torr) air at temperatures of 1093 and 1204 C. While the same oxidation kinetics were observed in isothermal tests for Ni-14.6Cr-5.86Al as were obtained for the TDNiCr-5.86Al, the dispersion-strengthened alloy exhibited superior oxide scale adhesion during cyclic testing. At 1204 C, continuous weight gains were observed under all test conditions for TDNiCr-5.86Al, in contrast to the weight loss with time which occurred several hours after exposure of TDNiCr to an oxidizing environment. TDNiCr with an initial aluminum surface concentration of 4.95 wt % has nearly comparable oxidation resistance to the TDNiCr-5.86Al alloy.

  13. The oxidation behavior of Ni-Cr-Al-2ThO2 alloys at 1093 and 1204 C.

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wilcox, B. A.; Stringer, J.

    1972-01-01

    A pack diffusion process has been developed which permits the introduction of nearly 6 wt % Al into solid solution in the near surface region of TDNiCr (Ni-20 wt % Cr-2 vol % ThO2) and Ni-20Cr. Alumina scales, adherent under cyclic heating and cooling conditions, were produced on TDNiCr-5.86Al upon exposure to an environment of 1330 N/sq m (10 torr) or 101,000 N/sq m (760 torr) air at temperatures of 1093 and 1204 C. While the same oxidation kinetics were observed in isothermal tests for Ni-14.6Cr-5.86Al as were obtained for the TDNiCr-5.86Al, the dispersion-strengthened alloy exhibited superior oxide scale adhesion during cyclic testing. At 1204 C, continuous weight gains were observed under all test conditions for TDNiCr-5.86Al, in contrast to the weight loss with time which occurred several hours after exposure of TDNiCr to an oxidizing environment. TDNiCr with an initial aluminum surface concentration of 4.95 wt % has nearly comparable oxidation resistance to the TDNiCr-5.86Al alloy.

  14. Effect of oxide layer modification of CoCr stent alloys on blood activation and endothelial behavior.

    PubMed

    Milleret, Vincent; Ziogas, Algirdas; Buzzi, Stefano; Heuberger, Roman; Zucker, Arik; Ehrbar, Martin

    2015-04-01

    CoCr alloys, in particular MP35N and L605, are extensively used in biomedical implants, for example for coronary stents. In practice, these alloys present a moderately hydrophobic surface which leads to significant platelet adhesion and consequently to risk of early thrombosis or in-stent restenosis. Surface modification of biomedical implants is known to alter their biological performances. In this study we focused on the alteration of in vitro biological responses of human cells contacting CoCr surfaces with engineered oxide layers. XPS analysis was performed to determine the composition of the oxide layer of differently treated CoCr while the bulk properties were not modified. An extensive characterization of the surfaces was performed looking at surface roughness, wettability and charge. After static exposure to blood, strongly reduced platelet and increased polymorphonuclear neutrophil adhesion were observed on treated versus untreated surfaces. Comparisons of treated and untreated samples provide evidence for wettability being an important player for platelet adhesion, although multiple factors including surface oxide chemistry and charge might control polymorphonuclear neutrophil adhesion. The differently treated surfaces were shown to be equally suitable for endothelial cell proliferation. We herein present a novel approach to steer biological properties of CoCr alloys. By adjusting their oxide layer composition, substrates were generated which are suitable for endothelial cell growth and at the same time show an altered (reduced) blood contact activation. Such treatments are expected to lead to stents of highly reproducible quality with minimal thrombogenicity and in-stent restenosis, while maintaining rapid re-endothelialization after coronary angioplasty.

  15. Understanding materials behavior from atomistic simulations: Case study of al-containing high entropy alloys and thermally grown aluminum oxide

    NASA Astrophysics Data System (ADS)

    Yinkai Lei

    Atomistic simulation refers to a set of simulation methods that model the materials on the atomistic scale. These simulation methods are faster and cheaper alternative approaches to investigate thermodynamics and kinetics of materials compared to experiments. In this dissertation, atomistic simulation methods have been used to study the thermodynamic and kinetic properties of two material systems, i.e. the entropy of Al-containing high entropy alloys (HEAs) and the vacancy migration energy of thermally grown aluminum oxide. (Abstract shortened by ProQuest.).

  16. Effects of Duty Cycle, Current Frequency, and Current Density on Corrosion Behavior of the Plasma Electrolytic Oxidation Coatings on 6061 Al Alloy in Artificial Seawater

    NASA Astrophysics Data System (ADS)

    Vakili-Azghandi, Mojtaba; Fattah-alhosseini, Arash

    2017-10-01

    In this study, the effects of duty cycle, current frequency, and current density on corrosion behavior of the plasma electrolytic oxidation (PEO) coatings on 6061 Al alloy in artificial seawater (3.5 wt pct NaCl solution) were investigated. To serve this purpose, the electrical parameters of a unipolar pulsed current were applied during the PEO process on 6061 Al alloy in alkaline silicate electrolyte with and without Al2O3 nanoparticles. The coating morphology and microstructure were characterized by the scanning electron microscopy. The corrosion behavior and electrochemical response of the specimens treated by plasma electrolytic oxidation were analyzed by the electrochemical impedance spectroscopy and the potentiodynamic polarization in artificial seawater. It was found that PEO coatings formed in the presence of Al2O3 nanoparticle had lower porosity and exhibited better corrosion behavior compared with the coatings formed in the absence of Al2O3 nanoparticle in the structure. This can be attributed to the nanoparticles' incorporation and penetration through the PEO coatings. On the other hand, the decrease in the current density and increases in the duty cycle and frequency lead to further reduction of the nanoparticles' incorporation and distribution on the coating surface.

  17. Effects of Duty Cycle, Current Frequency, and Current Density on Corrosion Behavior of the Plasma Electrolytic Oxidation Coatings on 6061 Al Alloy in Artificial Seawater

    NASA Astrophysics Data System (ADS)

    Vakili-Azghandi, Mojtaba; Fattah-alhosseini, Arash

    2017-07-01

    In this study, the effects of duty cycle, current frequency, and current density on corrosion behavior of the plasma electrolytic oxidation (PEO) coatings on 6061 Al alloy in artificial seawater (3.5 wt pct NaCl solution) were investigated. To serve this purpose, the electrical parameters of a unipolar pulsed current were applied during the PEO process on 6061 Al alloy in alkaline silicate electrolyte with and without Al2O3 nanoparticles. The coating morphology and microstructure were characterized by the scanning electron microscopy. The corrosion behavior and electrochemical response of the specimens treated by plasma electrolytic oxidation were analyzed by the electrochemical impedance spectroscopy and the potentiodynamic polarization in artificial seawater. It was found that PEO coatings formed in the presence of Al2O3 nanoparticle had lower porosity and exhibited better corrosion behavior compared with the coatings formed in the absence of Al2O3 nanoparticle in the structure. This can be attributed to the nanoparticles' incorporation and penetration through the PEO coatings. On the other hand, the decrease in the current density and increases in the duty cycle and frequency lead to further reduction of the nanoparticles' incorporation and distribution on the coating surface.

  18. High Temperature Oxidation Behavior of gamma-Ni+gamma'-Ni3Al Alloys and Coatings Modified with Pt and Reactive Elements

    SciTech Connect

    Mu, Nan

    2007-12-01

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000 C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455 C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain β-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used {beta}-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt + Hf-modified γ-Ni + γ-Ni3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase γ-Ni and γ'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al2O3 formation by suppressing the NiO growth on both γ-Ni and γ'Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower

  19. Microstructure, strengthening mechanisms and hot deformation behavior of an oxide-dispersion strengthened UFG Al6063 alloy

    SciTech Connect

    Asgharzadeh, H.; Kim, H.S.; Simchi, A.

    2013-01-15

    An ultrafine-grained Al6063/Al{sub 2}O{sub 3} (0.8 vol.%, 25 nm) nanocomposite was prepared via powder metallurgy route through reactive mechanical alloying and hot powder extrusion. Scanning electron microcopy, transmission electron microscopy, and back scattered electron diffraction analysis showed that the grain structure of the nanocomposite is trimodal and composed of nano-size grains (< 0.1 {mu}m), ultrafine grains (0.1-1 {mu}m), and micron-size grains (> 1 {mu}m) with random orientations. Evaluation of the mechanical properties of the nanocomposite based on the strengthening-mechanism models revealed that the yield strength of the ultrafine-grained nanocomposite is mainly controlled by the high-angle grain boundaries rather than nanometric alumina particles. Hot deformation behavior of the material at different temperatures and strain rates was studied by compression test and compared to coarse-grained Al6063 alloy. The activation energy of the hot deformation process for the nanocomposite was determined to be 291 kJ mol{sup -1}, which is about 64% higher than that of the coarse-grained alloy. Detailed microstructural analysis revealed that dynamic recrystallization is responsible for the observed deformation softening in the ultrafine-grained nanocomposite. - Highlights: Black-Right-Pointing-Pointer The strengthening mechanisms of Al6063/Al{sub 2}O{sub 3} nanocomposite were evaluated. Black-Right-Pointing-Pointer Hot deformation behavior of the nanocomposite was studied. Black-Right-Pointing-Pointer The hot deformation activation energy was determined using consecutive models. Black-Right-Pointing-Pointer The restoration mechanisms and microstructural changes are presented.

  20. THE BEHAVIOR OF SUPERALLOY OXIDE FILMS IN MOLTEN SALTS.

    DTIC Science & Technology

    NICKEL ALLOYS , CORROSION), (*FILMS, OXIDES), CORROSION RESISTANT ALLOYS , SALTS, CORROSIVE LIQUIDS, HIGH TEMPERATURE, NICKEL COMPOUNDS, SODIUM...COMPOUNDS, SULFATES, CHLORIDES, CHROMIUM COMPOUNDS, CHROMIUM ALLOYS , MOLYBDENUM ALLOYS , COBALT ALLOYS , ALUMINUM ALLOYS , TITANIUM ALLOYS , IRON ALLOYS , NICKEL, OXIDATION

  1. Corrosion behavior and cytocompatibility of fluoride-incorporated plasma electrolytic oxidation coating on biodegradable AZ31 alloy.

    PubMed

    Tian, Peng; Peng, Feng; Wang, Donghui; Liu, Xuanyong

    2017-02-01

    Fluoride-incorporated plasma electrolytic oxidation (PEO) coating was fabricated on biodegradable AZ31 alloy. The surface morphologies and phases were investigated by scanning electron microscopy and X-ray diffraction. The effect of fluoride incorporation in coatings on corrosion behaviour was investigated in simulated body fluid and in vitro cytocompatibility of the coatings was also studied by evaluating cytotoxicity, adhesion, proliferation and live-dead stain of osteoblast cells (MC3T3-E1). Furthermore, the corrosion morphologies in vivo were examined. The results showed that the fluoride could be incorporated into the coating to form MgF2 phase. In vitro and in vivo degradation tests revealed that the corrosion resistance of the coating could be improved by the incorporation of fluoride, which may attribute to the chemical stability of MgF2 phase. Moreover, good cytocompatibility of fluoride-incorporated coating was confirmed with no obvious cytotoxicity, enhanced cell adhesion and proliferation. However, when the fluoride content was high, a slight inhibition of cell growth was observed. The results indicate that although fluoride incorporation can enhance the corrosion resistance of the coatings, thus resulting a more suitable environment for cells, the high content of fluoride in the coating also kill cells ascribed to the high released of fluorine. If the content of fluoride is well controlled, the PEO coating with MgF2 phase is a promising surface modification of Mg alloys.

  2. Corrosion behavior and cytocompatibility of fluoride-incorporated plasma electrolytic oxidation coating on biodegradable AZ31 alloy

    PubMed Central

    Tian, Peng; Peng, Feng; Wang, Donghui; Liu, Xuanyong

    2017-01-01

    Fluoride-incorporated plasma electrolytic oxidation (PEO) coating was fabricated on biodegradable AZ31 alloy. The surface morphologies and phases were investigated by scanning electron microscopy and X-ray diffraction. The effect of fluoride incorporation in coatings on corrosion behaviour was investigated in simulated body fluid and in vitro cytocompatibility of the coatings was also studied by evaluating cytotoxicity, adhesion, proliferation and live–dead stain of osteoblast cells (MC3T3-E1). Furthermore, the corrosion morphologies in vivo were examined. The results showed that the fluoride could be incorporated into the coating to form MgF2 phase. In vitro and in vivo degradation tests revealed that the corrosion resistance of the coating could be improved by the incorporation of fluoride, which may attribute to the chemical stability of MgF2 phase. Moreover, good cytocompatibility of fluoride-incorporated coating was confirmed with no obvious cytotoxicity, enhanced cell adhesion and proliferation. However, when the fluoride content was high, a slight inhibition of cell growth was observed. The results indicate that although fluoride incorporation can enhance the corrosion resistance of the coatings, thus resulting a more suitable environment for cells, the high content of fluoride in the coating also kill cells ascribed to the high released of fluorine. If the content of fluoride is well controlled, the PEO coating with MgF2 phase is a promising surface modification of Mg alloys. PMID:28149524

  3. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  4. Dynamic oxidation behavior at 1000 and 1100 C of four nickel-base cast alloys, NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Sanders, W. A.

    1974-01-01

    The superalloys NASA-TRW VIA, B-1900, 713C, and 738X were tested cyclically and isothermally for resistance to oxidation in high velocity gas streams for 100 hours at specimen temperatures of 1000 C and 1100 C. Alloys VIA and B-1900, which were the most oxidation resistant, displayed slight and very similar weight changes and metal losses. Alloy 713C also sustained only slight metal losses, but it exhibited some tendency to spall. Alloy 738X was found to be the most susceptible to cyclic oxidation; this resulted in heavy spalling, which in turn caused high weight losses and high metal losses. Oxidation test results are related to the amounts of chromium aluminum, and the refractory metals in the alloys investigated.

  5. The 1200 C cyclic oxidation behavior of two nickel-aluminum alloys (Ni3AL and NiAl) with additions of chromium, silicon, and titanium

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Santoro, G. J.

    1972-01-01

    The alloys Ni3Al and NiAl with and without 1 and 3 atomic percent chromium, silicon, and titanium replacing the aluminum were cyclically oxidized at 1200 C for times to 200 hours, and the results were compared with those obtained with the alloy B-1900 subjected to the same oxidation process. The evaluation was based on metal recession, specific weight change, metallography, electron microprobe analysis, and X-ray diffraction. The oxidation resistance of Ni3Al was improved by Si, unaffected by Ti, and degraded by Cr. The oxidation resistance of NiAl was slightly improved by Ti, unaffected by Si, and degraded by Cr. The oxidation resistance of Ni3Al with 1 atomic percent Si was nearly equal to that of NiAl. Alloy B-1900 exhibited oxidation resistance comparable to that of Ni3Al + Cr compositions.

  6. Comparison in the Oxidation and Corrosion Behavior of Aluminum and Alumina-Reinforced Ni/Ni-Co Alloy Coatings

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Balaraju, J. N.; Ravisankar, B.; Grips, V. K. William

    2013-02-01

    In this study, a comparison in the oxidation and corrosion behavior of Ni/Ni-Co aluminum and alumina-reinforced electrodeposited composites has been made. The developed coatings were characterized for the morphology, structure, microhardness, oxidation, and corrosion resistance. It was found that the incorporation of Al particles in NiCo matrix is higher (9 wt pct) compared to Ni matrix (1 wt pct). In the case of aluminum oxide particles, about 5 and 7 wt pct had been obtained in Ni and NiCo matrices respectively. The difference in the surface morphology was observed with respect to metallic (Al) and inert ceramic (Al2O3) particle incorporation. X-ray diffraction studies showed the presence of predominant Ni (200) reflection in the coatings. Also, peaks corresponding to Al and Al2O3 particles were present. The Ni/NiCo-Al coatings exhibited higher microhardness values at 1273 K (1000 °C) compared to alumina-reinforced coatings, indicating better thermal stability of the former coatings. The NiAl coating showed one and two orders of magnitude improved oxidation resistance compared to NiCoAl and Ni/NiCo-Al2O3 coatings, respectively. It was observed that the Ni-Al composite coating exhibited poor corrosion resistance in 3.5 pct NaCl solution compared to the other coatings studied.

  7. Oxidation characteristics of Ti-14Al-21Nb ingot alloy

    NASA Technical Reports Server (NTRS)

    Sankaran, Sankara N.; Clark, Ronald K.; Unnam, Jalaiah; Wiedemann, Karl E.

    1990-01-01

    Static oxidation kinetics of Ti14Al21Nb (wt pct) ingot alloy were studied in air over the temperature interval of 649 to 1093 C in a thermogravimetric apparatus. The oxidation products were characterized by x ray diffraction, electron microprobe analysis, energy dispersive x ray analysis, and Auger electron spectroscopy. Cross-sections of the oxidized samples were also examined using light and scanning electron microscopy. The oxidation rate was substantially lower than the conventional alloys of titanium, but the kinetics displayed a complex behavior involving two or more oxidation rates depending on the temperature and duration of exposure. The primary oxide formed was TiO2, but this oxide was doped with Nb. Small amounts of Al2O3 and TiN were also present in the scale. Diffusion of oxygen into the alloy was observed and the diffusivity seemed to be dependent on the microstructure of the metal. A model was presented to explain the oxidation behavior of the alloy in terms of the reduction in the oxygen diffusivity in the oxide caused by the modification of the defect structure of TiO2 by Nb ions.

  8. The oxidation of metals and alloys

    NASA Technical Reports Server (NTRS)

    Scheil, Erich

    1952-01-01

    This paper reviews the various types of oxidation processes occurring with pure metals and gives explanations for the varying time-temperature-oxidation rate relations that exist for copper, tungsten, zinc, cadmium, and tantalum. The effect of shape and crystal structure on oxidation is discussed. Principles derived are applied to the oxidation of alloys.

  9. Wear Behavior of Nanostructured Hypoeutectic Fe-B Alloy

    NASA Astrophysics Data System (ADS)

    Fu, Licai; Yang, Jun; Zhou, Lingping; Liu, Weimin

    The wear behavior of nanostructured hypoeutectic Fe94.3B5.7 alloy was investigated in comparison with coarse grained counterpart. The friction coefficient of the Fe94.3B5.7 alloy changed slightly with grain size. While the wear rate decreased as the grain size decreased to nano scale. Both Fe2O3 and Fe2SiO4 oxides were found on the worn surfaces in the nanostructured Fe94.3B5.7 alloy, but only a few oxide films were observed for the coarse grained counterpart. These results suggested that the nanostructured eutectic was conducive to forming oxide films on the worn surface of the Fe94.3B5.7 alloy, and improved the wear resistance.

  10. Oxidation Behavior of a Refractory NbCrMo0.5Ta0.5TiZr Alloy (Preprint)

    DTIC Science & Technology

    2012-03-01

    contact with gaseous oxygen, and diffusion through the oxide layer becomes the rate-controlling process for the oxidation reaction. In this case, the...public release ; distribution unlimited 12 close to n = 0.5 indicating diffusion controlling formation of a protective oxide layer. Indeed, naked eye... diffusivity in the Nb matrix and protective Approved for public release ; distribution unlimited 14 coatings are absolutely necessary for these alloys

  11. Cyclic and isothermal oxidation behavior at 1100 and 1200 C of Ni-20Cr, Ni-20Cr-3Mn, Ni-20Cr-3Si, and Ni-40Cr alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.

    1973-01-01

    Alloys of Ni-20Cr, Ni-20Cr-3Mn, Ni-20Cr-3Si, and Ni-40Cr were cyclically oxidized at 1100 and 1200 C for up to 100 hours. Oxidation behavior was judged by sample thickness and weight change, metallography, diffraction, and microprobe analysis. The least attacked were Ni-40Cr and Ni-20Cr-3Si. The alloy Ni-20Cr-3Mn was much less attacked than Ni-20Cr, but more than the other alloys. The formation of Cr2O3 accounted for the increased resistance of Ni-Cr and Ni-20Cr-3Si, and the formation of MnCr2O4 accounts for the improvement in Ni-20Cr-3mn over Ni-20Cr.

  12. Oxidation mechanisms for alloys in single-oxidant gases

    SciTech Connect

    Whittle, D.P.

    1981-03-01

    Scales formed on alloys invariably contain the alloy constituents in a ratio different from that in the alloy, owing to the differing thermodynamic tendencies of the alloy components to react with the oxidant and to differences in diffusion rates in scale and alloy phases. This complex interrelationship between transport rates and the thermodynamics of the alloy-oxidant system can be analyzed using multicomponent diffusion theory when transport-controlled growth of single or multi-layered scales occurs. In particular, the superimposition of the diffusion data on an isothermal section of the appropriate phase diagram indicates the likely morphologies of the reaction products, including the sequence of phases found in the scale, the occurrence of internal oxidation and the development of an irregular metal/scale interface. The scale morphologies on alloys are also time-dependent: there is an initial transient stage, a steady state period, and a final breakdown, the latter often related to mechanical influences such as scale adherence, spallation, thermal or mechanical stresses and void formation. Mechanical influences have a more devastating effect in alloy oxidation due to the changes in alloy surface composition during the steady state period.

  13. Oxidation rates of some heat resistant alloys

    SciTech Connect

    Kelly, J.C.; Wilson, J.D.

    1995-12-31

    Cyclic oxidation testing of several heat resistant alloys was carried out at 1,093 and 1,149 C for times up to 3,000 hours. The quantitative results, coupled with extensive service history for the established alloys, provide a useful guide to anticipated performance of newly developed grades. Maximum practical use temperature is to some extent a function of section size, thin sheet being more quickly depleted of elements used to form the protective scale. Metallurgical factors influencing oxidation rate include grain size as well as the alloying elements silicon, manganese, molybdenum and columbium. Some comparisons are made between laboratory results and service performance.

  14. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  15. Metal dusting behavior of high-temperature alloys

    SciTech Connect

    Baker, B.A.; Smith, G.D.

    1999-11-01

    The corrosion behavior of ferritic, stainless steel, iron-nickel-chromium and nickel-base alloys was investigated in H{sub 2}-80 % CO at 621 C. Mass change and rate of mass loss, pit depth progression rate and pit distribution were monitored and recorded. It was found that wastage rates and pit depth progression rates were generally much lower for nickel-base alloys than iron-base alloys. Pit depth did not necessarily correlate with area averaged mass change rate, Chromium, silicon and aluminum additions were found to be beneficial in producing an oxide scale which reduced or prevented wastage due to metal dusting.

  16. Creep Behavior of Hydrogenated Zirconium Alloys

    NASA Astrophysics Data System (ADS)

    Sarkar, A.; Boopathy, K.; Eapen, J.; Murty, K. L.

    2014-10-01

    Zirconium (Zr) alloys are the primary structural materials of most water reactors. Creep is considered to be one of the important degradation mechanisms of Zr alloys during reactor operating and repository conditions. Zr alloys pick up hydrogen (H2) during their service from the coolant water. Hydrogen can be present in solid solution or precipitated hydride form in Zr alloys depending upon the temperature and concentration. This study reviews the effect of hydrogen on creep behavior of Zr alloys used in the water reactors.

  17. Systematic understanding of corrosion behavior of plasma electrolytic oxidation treated AZ31 magnesium alloy using a mouse model of subcutaneous implant.

    PubMed

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Collins, Boyce; Badve, Aditya; Dong, Zhongyun; Park, Chanhee; Kim, Cheol Sang; Sankar, Jagannathan; Yun, Yeoheung

    2014-12-01

    This study was conducted to identify the differences between corrosion rates, corrosion types, and corrosion products in different physiological environments for AZ31 magnesium alloy and plasma electrolytic oxidation (PEO) treated AZ31 magnesium alloy. In vitro and in vivo tests were performed in Hank's Balanced Salt Solution (HBSS) and mice for 12 weeks, respectively. The corrosion rates of both AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy were calculated based on DC polarization curves, volume of hydrogen evolution, and the thickness of corrosion products formed on the surface. Micro X-ray computed tomography (Micro-CT), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) were used to analyze morphological and chemical characterizations of corrosion products. The results show that there is more severe localized corrosion after in vitro test in HBSS; however, the thicknesses of corrosion products formed on the surface for AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy in vivo were about 40% thicker than the thickness of corrosion products generated in vitro. The ratio of Ca and P (Ca/P) in the corrosion products also differed. The Ca deficient region and higher content of Al in corrosion product than AZ31 magnesium alloy were identified after in vivo test in contrast with the result of in vitro test.

  18. Diffusional transport during the cyclic oxidation of gamma + beta, Ni-Cr-Al(Y, Zr) alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Heckel, R. W.

    1988-01-01

    The cyclic oxidation behavior of several cast gamma + beta, Ni-Cr-Al(Y, Zr) alloys and one low-pressure plasma spraying gamma + beta, Ni-Co-Cr-Al(Y) alloy was studied. Cyclic oxidation was found to result in a decreasing Al concentration at the oxide-metal interface due to a high rate of Al consumption coupled with oxide scale cracking and spalling. Diffusion paths plotted on the ternary phase diagram showed higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption and the highest Al content underwent breakaway oxidation following 500 1-hr cycles at 1200 C.

  19. Corrosion behavior of Ti-39Nb alloy for dentistry.

    PubMed

    Fojt, Jaroslav; Joska, Ludek; Malek, Jaroslav; Sefl, Vaclav

    2015-11-01

    To increase an orthopedic implant's lifetime, researchers are now concerned on the development of new titanium alloys with suitable mechanical properties (low elastic modulus-high fatigue strength), corrosion resistance and good workability. Corrosion resistance of the newly developed titanium alloys should be comparable with that of pure titanium. The effect of medical preparations containing fluoride ions represents a specific problem related to the use of titanium based materials in dentistry. The aim of this study was to determine the corrosion behavior of β titanium alloy Ti-39Nb in physiological saline solution and in physiological solution containing fluoride ions. Corrosion behavior was studied using standard electrochemical techniques and X-ray photoelectron spectroscopy. It was found that corrosion properties of the studied alloy were comparable with the properties of titanium grade 2. The passive layer was based on the oxides of titanium and niobium in several oxidation states. Alloying with niobium, which was the important part of the alloy passive layer, resulted in no significant changes of corrosion behavior. In the presence of fluoride ions, the corrosion resistance was higher than the resistance of titanium.

  20. Modeling Selective Intergranular Oxidation of Binary Alloys

    SciTech Connect

    Xu, Zhijie; Li, Dongsheng; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

    2015-01-07

    Intergranular attack of alloys under hydrothermal conditions is a complex problem that depends on metal and oxygen transport kinetics via solid-state and channel-like pathways to an advancing oxidation front. Experiments reveal very different rates of intergranular attack and minor element depletion distances ahead of the oxidation front for nickel-based binary alloys depending on the minor element. For example, a significant Cr depletion up to 9 µm ahead of grain boundary crack tips were documented for Ni-5Cr binary alloy, in contrast to relatively moderate Al depletion for Ni-5Al (~100s of nm). We present a mathematical kinetics model that adapts Wagner’s model for thick film growth to intergranular attack of binary alloys. The transport coefficients of elements O, Ni, Cr, and Al in bulk alloys and along grain boundaries were estimated from the literature. For planar surface oxidation, a critical concentration of the minor element can be determined from the model where the oxide of minor element becomes dominant over the major element. This generic model for simple grain boundary oxidation can predict oxidation penetration velocities and minor element depletion distances ahead of the advancing front that are comparable to experimental data. The significant distance of depletion of Cr in Ni-5Cr in contrast to the localized Al depletion in Ni-5Al can be explained by the model due to the combination of the relatively faster diffusion of Cr along the grain boundary and slower diffusion in bulk grains, relative to Al.

  1. Development of Oxidation Protection Coatings for Gamma Titanium Aluminide Alloys

    NASA Technical Reports Server (NTRS)

    Wallace, T. A.; Bird, R. K.; Sankaran, S. N.

    2003-01-01

    Metallic material systems play a key role in meeting the stringent weight and durability requirements for reusable launch vehicle (RLV) airframe hot structures. Gamma titanium aluminides (gamma-TiAl) have been identified as high-payoff materials for high-temperature applications. The low density and good elevated temperature mechanical properties of gamma-TiAl alloys make them attractive candidates for durable lightweight hot structure and thermal protection systems at temperatures as high as 871 C. However, oxidation significantly degrades gamma-TiAl alloys under the high-temperature service conditions associated with the RLV operating environment. This paper discusses ongoing efforts at NASA Langley Research Center to develop durable ultrathin coatings for protecting gamma-TiAl alloys from high-temperature oxidation environments. In addition to offering oxidation protection, these multifunctional coatings are being engineered to provide thermal control features to help minimize heat input into the hot structures. This paper describes the coating development effort and discusses the effects of long-term high-temperature exposures on the microstructure of coated and uncoated gamma-TiAl alloys. The alloy of primary consideration was the Plansee alloy gamma-Met, but limited studies of the newer alloy gamma-Met-PX were also included. The oxidation behavior of the uncoated materials was evaluated over the temperature range of 704 C to 871 C. Sol-gel-based coatings were applied to the gamma-TiAl samples by dipping and spraying, and the performance evaluated at 871 C. Results showed that the coatings improve the oxidation resistance, but that further development is necessary.

  2. An Investigation into the Corrosion Behavior of MgO/ZrO2 Nanocomposite Coatings Prepared by Plasma Electrolytic Oxidation on the AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Eslamzadeh, Nasrollah; Ebrahimi-Kahrizsangi, Reza; Karbasi, Saeed; Zarebidaki, Arman; Gharavi, Farhad

    2017-09-01

    Plasma electrolytic oxidation (PEO) of AZ91 Mg alloys was performed in ZrO2 nanoparticles containing Na2SiO3-based electrolytes. The phase composition and the microstructure of PEO coatings were analyzed by x-ray diffraction and scanning electron microscopy followed by energy dispersive spectroscopy. Pitting corrosion properties of the coatings were investigated using cyclic polarization and electrochemical impedance spectroscopy tests in a Ringer solution. The results showed the better pitting corrosion resistance of the composite coating, as compared to the oxide one, due to the thickened inner layer and the decrease in the surface defects of the composite coating. Also, the PEO process decreased the corrosion current density from 25.06 µA/cm2 in the Mg alloy to 2.7 µA/cm2 in the oxide coating and 0.47 µA/cm2 in the composite coating.

  3. Oxidation of alloys for advanced steam turbines

    SciTech Connect

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  4. Oxidation of advanced steam turbine alloys

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  5. Rapidly Solidified Oxidation Resistant Niobium Base Alloys

    DTIC Science & Technology

    1992-03-01

    111 Figure 4.33 Cross sectional optical micrographs of Alloy 2 ( Nb-29Ti- 25Cr - 15Mo) after cyclic oxidation at 800’C for 140h. The alloy...179 Figure 5.46 Optical micrographs of specimens for heat treatment 2 following creep for 100 h at a) 650...and slower strain rate on the second attempt, but a useful forging was still not obtained. The composition of Alloy 2 is 31 Nb-29Ti-15Mo- 25Cr . This

  6. Annealing behavior of high permeability amorphous alloys

    SciTech Connect

    Rabenberg, L.

    1980-06-01

    Effects of low temperature annealing on the magnetic properties of the amorphous alloy Co/sub 71/ /sub 4/Fe/sub 4/ /sub 6/Si/sub 9/ /sub 6/B/sub 14/ /sub 4/ were investigated. Annealing this alloy below 400/sup 0/C results in magnetic hardening; annealing above 400/sup 0/C but below the crystallization temperature results in magnetic softening. Above the crystallization temperature the alloy hardens drastically and irreversibly. Conventional and high resolution transmission electron microscopy were used to show that the magnetic property changes at low temperatures occur while the alloy is truly amorphous. By imaging the magnetic microstructures, Lorentz electron microscopy has been able to detect the presence of microscopic inhomogeneities in this alloy. The low temperature annealing behavior of this alloy has been explained in terms of atomic pair ordering in the presence of the internal molecular field. Lorentz electron microscopy has been used to confirm this explanation.

  7. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGES

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; ...

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  8. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  9. The effect of alloy composition on the localized corrosion behavior of nickel-chromium-molybdenum alloys

    NASA Astrophysics Data System (ADS)

    Wong, Fariaty

    increasing the Mo content. Chromium affects the metastable pits during the repassivation process where higher Cr content produces faster repassivation rates. The last part of the study addressed the role of alloying additions on the repassivation behavior of Ni-Cr-Mo alloys. Alloys with similar Mo content but higher Cr or higher Ni contents exhibited higher repassivation potentials. Higher Mo-containing alloys were shown to be very corrosion resistant since they did not experience any localized corrosion after rigorous polarization tests given that enough Cr was present. The repassivation potential was determined by the surface overpotential and thermodynamic contribution. XPS analysis found evidence of Cr(III) oxide as the main passivating agent. Molybdenum species primarily Mo(VI) and Cr(III) hydroxide were detected on the crevice attack area and on layer of films that formed from transpassive dissolution of higher Cr or higher Mo-containing alloys.

  10. Surface characterization and corrosion behavior of calcium phosphate-base composite layer on titanium and its alloys via plasma electrolytic oxidation: A review paper.

    PubMed

    Rafieerad, A R; Ashra, M R; Mahmoodian, R; Bushroa, A R

    2015-12-01

    In recent years, calcium phosphate-base composites, such as hydroxyapatite (HA) and carbonate apatite (CA) have been considered desirable and biocompatible coating layers in clinical and biomedical applications such as implants because of the high resistance of the composites. This review focuses on the effects of voltage, time and electrolytes on a calcium phosphate-base composite layer in case of pure titanium and other biomedical grade titanium alloys via the plasma electrolytic oxidation (PEO) method. Remarkably, these parameters changed the structure, morphology, pH, thickness and crystallinity of the obtained coating for various engineering and biomedical applications. Hence, the structured layer caused improvement of the biocompatibility, corrosion resistance and assignment of extra benefits for Osseo integration. The fabricated layer with a thickness range of 10 to 20 μm was evaluated for physical, chemical, mechanical and tribological characteristics via XRD, FESEM, EDS, EIS and corrosion analysis respectively, to determine the effects of the applied parameters and various electrolytes on morphology and phase transition. Moreover, it was observed that during PEO, the concentration of calcium, phosphor and titanium shifts upward, which leads to an enhanced bioactivity by altering the thickness. The results confirm that the crystallinity, thickness and contents of composite layer can be changed by applying thermal treatments. The corrosion behavior was investigated via the potentiodynamic polarization test in a body-simulated environment. Here, the optimum corrosion resistance was obtained for the coating process condition at 500 V for 15 min in Ringer solution. This review has been summarized, aiming at the further development of PEO by producing more adequate titanium-base implants along with desired mechanical and biomedical features.

  11. Oxidation and corrosion resistance of candidate Stirling engine heater-head-tube alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1984-01-01

    Sixteen candidate iron base Stirling engine heater head tube alloys are evaluated in a diesel fuel fired simulator materials test rig to determine their oxidation and corrosion resistance. Sheet specimens are tested at 820 C for 3500 hr in 5 hr heating cycles. Specific weight change data and an attack parameter are used to categorize the alloys into four groups; 10 alloys show excellent for good oxidation and corrosion resistance and six alloys exhibit poor or catastrophic resistance. Metallographic, X-ray, and electron microprobe analyses aid in further characterizing the oxidation and corrosion behavior of the alloys. Alloy compositions, expecially the reactive elements aluminum, titanium, and chromium, play a major role in the excellent oxidation and corrosion behavior of the alloys. The best oxidation resistance is associated with the formation of an iron nickel aluminum outer oxide scale, an intermediate oxide scale rich in chromium and titanium, and an aluminum outer oxide scale adjacent to the metallic substrate, which exhibits a zone of internal oxidation of aluminum and to some extent titanium.

  12. Oxide strengthened molybdenum-rhenium alloy

    DOEpatents

    Bianco, Robert; Buckman, Jr., R. William

    2000-01-01

    Provided is a method of making an ODS molybdenum-rhenium alloy which includes the steps of: (a) forming a slurry containing molybdenum oxide and a metal salt dispersed in an aqueous medium, the metal salt being selected from nitrates or acetates of lanthanum, cerium or thorium; (b) heating the slurry in the presence of hydrogen to form a molybdenum powder comprising molybdenum and an oxide of the metal salt; (c) mixing rhenium powder with the molybdenum powder to form a molybdenum-rhenium powder; (d) pressing the molybdenum-rhenium powder to form a molybdenum-rhenium compact; (e) sintering the molybdenum-rhenium compact in hydrogen or under a vacuum to form a molybdenum-rhenium ingot; and (f) compacting the molybdenum-rhenium ingot to reduce the cross-sectional area of the molybdenum-rhenium ingot and form a molybdenum-rhenium alloy containing said metal oxide. The present invention also provides an ODS molybdenum-rhenium alloy made by the method. A preferred Mo--Re-ODS alloy contains 7-14 weight % rhenium and 2-4 volume % lanthanum oxide.

  13. Alloy design with oxide dispersoids and precipitates

    NASA Technical Reports Server (NTRS)

    Tien, J. K.

    1977-01-01

    The mechanical behavior of particle-strengthened alloys is reviewed. On the basis of this knowledge, it is concluded that second-phase particles, coherent or incoherent, can enhance the flow strength, creep resistance, and stress-rupture life of alloys. Unfortunately, particles are usually not beneficial alloy-design elements if enhanced uniaxial ductility, plane-strain ductility, stress-rupture ductility, and toughness are called for. Such properties as fatigue-crack propagation resistance appear to require, for example, both high strength and high ductility, a situation which can come to pass only when the perennial conflict between strength and ductility is resolved in particle-strengthened systems in particular and in any other material system in general. Wherever possible, the role of coherent and incoherent particles in alloy design is distinguished.

  14. Thermal Shock and Oxidation Behavior of HiPIMS TiAlN Coatings Grown on Ti-48Al-2Cr-2Nb Intermetallic Alloy

    PubMed Central

    Badini, Claudio; Deambrosis, Silvia M.; Padovano, Elisa; Fabrizio, Monica; Ostrovskaya, Oxana; Miorin, Enrico; D’Amico, Giuseppe C.; Montagner, Francesco; Biamino, Sara; Zin, Valentina

    2016-01-01

    A High Power Impulse Magnetron Sputtering (HiPIMS) method for depositing TiAlN environmental barrier coatings on the surface of Ti-48Al-2Cr-2Nb alloy was developed in view of their exploitation in turbine engines. Three differently engineered TiAlN films were processed and their performance compared. Bare intermetallic alloy coupons and coated specimens were submitted to thermal cycling under oxidizing atmosphere up to 850 °C or 950 °C, at high heating and cooling rates. For this purpose, a burner rig able to simulate the operating conditions of the different stages of turbine engines was used. Microstructures of the samples were compared before and after each test using several techniques (microscopy, XRD, and XPS). Coating-intermetallic substrate adhesion and tribological properties were investigated too. All the TiAlN films provided a remarkable increase in oxidation resistance. Good adhesion properties were observed even after repeated thermal shocks. HiPIMS pretreatments of the substrate surfaces performed before the coating deposition significantly affected the oxidation rate, the oxide layer composition and the coating/substrate adhesion. PMID:28774082

  15. Diffusional transport during the cyclic oxidation of. gamma. +. beta. , Ni-Cr-Al(Y, Zr) alloys

    SciTech Connect

    Nesbitt, J.A.; Heckel, R.W. )

    1988-02-01

    The cyclic oxidation behavior of several cast {gamma} + {beta}, Ni-Cr-Al(Y, Zr) alloys and one LPPS {gamma} + {beta}, Ni-Co-Cr-Al(Y) alloy was examined ({gamma}, fcc; {beta}, NiAl structure). Cyclic oxidation was performed by cycling between 1200{degree}C and approximately 70{degree}C. Oxide morphologies and microstructural changes during cyclic oxidation were noted. Recession of the high-Al {beta} phase was nonparabolic with time. Kirkendall porosity resulting from diffusional transport within the alloy was observed in the near-surface {gamma}-phase layer of one alloy. Concentration profiles for Ni, Cr, and Al were measured in the {gamma}-phase layer after various cyclic oxidation exposures. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide-metal interface due to a high demand for Al (a high rate of Al consumption) associated with oxide scale cracking and spalling. In addition, diffusion paths plotted on the ternary phase diagram shifted to higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption, and highest Al content, underwent breakway oxidation after 500 1-hr cycles at 1200{degree}C. Breakaway oxidation occurred when the Al concentration at the oxide-metal interface approached zero. The relationship between the Al transport in the alloy and breakaway oxidation is discussed.

  16. Zinc-oxide nanocoating for improvement of the antibacterial and frictional behavior of nickel-titanium alloy.

    PubMed

    Kachoei, Mojgan; Nourian, Azin; Divband, Baharak; Kachoei, Zahra; Shirazi, Sajjad

    2016-10-01

    To fabricate a friction-reducing and antibacterial coating with zinc oxide (ZnO) nanoparticles on nickel-titanium (NiTi) wire. NiTi orthodontic wires were coated with ZnO nanoparticles using the chemical deposition method. Characteristics of the coating as well as the physical, mechanical and antibacterial properties of the wires were investigated. A stable and well-adhered ZnO coating on the NiTi wires was obtained. The hardness and elastic modulus of the ZnO nanocoating were 2.3 ± 0.2 and 61.0 ± 3.6 GPa, respectively. The coated wires presented up to 21% reduction in the frictional forces and antibacterial activity against Streptococcus mutans. ZnO nanocoating significantly improved the surface quality of NiTi wires. The modulus of elasticity, unloading forces and austenite finish temperature were not significantly different after coating. This unique coating could be implemented into practice for safer and faster treatment to the benefit of both patient and clinician.

  17. Effect of thermal oxidation on the surface characteristics and corrosion behavior of a Ta-implanted Ti-50.6Ni shape memory alloy

    NASA Astrophysics Data System (ADS)

    Wang, Sheng-nan; Li, Yan; Zhao, Ting-ting

    2012-12-01

    A NiTi shape memory alloy (SMA) modified by Ta ion implantation was subjected to oxidation treatment in air at 723 and 873 K. Atomic force microscopy (AFM), Auger electron spectroscopy (AES), and grazing incidence X-ray diffraction (GIXRD) measurements were conducted to investigate the surface characteristics, including surface topography, elemental depth profiles, and surface phase structures. The surface roughness of the Ta-implanted NiTi increases after oxidation, and the higher the oxidation temperature is, the larger the value is. The surface of the Ta-implanted NiTi oxidized at 723 K is a nanolayer mainly composed of TiO2/Ta2O5 and TiO with depressed Ni content. The Ta-implanted NiTi oxidized at 873 K is mainly covered by rutile TiO2 in several micrometers of thickness. Potentiodynamic polarization tests indicated that the corrosion resistance of the Ta-implanted NiTi was improved after thermal oxidation at 723 K, but a negative impact was found for the Ta-implanted NiTi oxidized at 873 K.

  18. [Composition and morphology of oxides on porcelain fused to Ni-Cr alloys. Be containing alloys].

    PubMed

    Watanabe, T

    1989-06-01

    Bonding strength between porcelain and Ni-Cr alloy for the porcelain fused-to metal crown in which Be is contained in the alloy is known to be higher than those in which Be is not contained. Since, bonding between porcelain and alloy is the reaction of oxides and porcelain, the bonding is thought to be influenced by the quality the oxides film which forms on the alloy surface. The purpose of this study was to determine the composition and morphology of the oxides formed on both Be containing and non-Be contained Ni-Cr alloys. The oxides analysis was done using an EPMA and Auger analysis. Also, the Porcelain/Ni-Cr alloy interface was observed by a scanning electron microscope (SEM). The following results are indicated from this investigation: 1. The oxides from the alloys not containing Be are corundum type Cr2O3 and spinel type NiCr2O4. These oxide layers are uniform, thick and porous and the adhesion to alloy is poor. 2. The oxides from alloy containing Be is BeO only. The BeO is uniform, thin and condensed. The adhesion to the alloy is good. 3. The oxide layer formed when the porcelain is fused to alloy containing Be is thin (1 micron average) and has good adhesion to alloy. 4. Be is selectively oxidized and controlled the form of Cr2O3 and NiO.

  19. Creep and stress rupture of oxide dispersion strengthened mechanically alloyed Inconel alloy MA 754

    NASA Technical Reports Server (NTRS)

    Howson, T. E.; Tien, J. K.; Stulga, J. E.

    1980-01-01

    The creep and stress rupture behavior of the mechanically alloyed oxide dispersion strengthened nickel-base alloy MA 754 was studied at 760, 982 and 1093 C. Tensile specimens with a fine, highly elongated grain structure, oriented parallel and perpendicular to the longitudinal grain direction were tested at various stresses in air under constant load. It was found that the apparent stress dependence was large, with power law exponents ranging from 19 to 33 over the temperature range studied. The creep activation energy, after correction for the temperature dependence of the elastic modulus, was close to but slightly larger than the activation energy for self diffusion. Rupture was intergranular and the rupture ductility as measured by percentage elongation was generally low, with values ranging from 0.5 to 16 pct. The creep properties are rationalized by describing the creep rates in terms of an effective stress which is the applied stress minus a resisting stress consistent with the alloy microstructure. Values of the resisting stress obtained through a curve fitting procedure are found to be close to the values of the particle by-pass stress for this oxide dispersion strengthened alloy, as calculated from the measured oxide particle distribution.

  20. Deposition and cyclic oxidation behavior of a protective (Mo,W)(Si,Ge) [sub 2] coating on Nb-base alloys

    SciTech Connect

    Mueller, A.; Wang, G. . Dept. of Materials Science and Engineering); Rapp, R.A. )

    1992-05-01

    A multicomponent diffusion coating has been developed to protect Nb-base alloys from high-temperature environmental attach. A solid solution of molybdenum and tungsten disilicide (Mo, W)Si[sub 2], constituted the primary coating layer which supported a slow-growing protective silica scale in service. Germanium additions were made during the coating process to improve the cyclic oxidation resistance by increasing the thermal expansion coefficient of the vitreous silica film formed and to avoid pesting by decreasing the viscosity of the protective film. In this paper, the development of the halide-activated pack cementation coating process to produce this (Mo,W)(Si,Ge)[sub 2] coating on Nb-base alloys is described. The results of cyclic oxidation for coupons coated under different conditions in air at 1370[degrees]C are presented. Many coupons have successfully passed 200 1 h cyclic oxidation tests at 1370[degrees]C with weight-gain values in the range of 1.2 to 1.6 mg/cm[sup 2].

  1. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , THIN FILM STORAGE DEVICES, TITANIUM ALLOYS, VAPOR PLATING, YTTRIUM COMPOUNDS, ZINC ALLOYS, ZINC COATINGS ....ANTIOXIDANTS, *METAL COATINGS , *REFRACTORY COATINGS , *VANADIUM ALLOYS, ALUMINUM ALLOYS, CERAMIC COATINGS , CHROMIUM ALLOYS, CLADDING, FLAME SPRAYING...HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, IODINE COMPOUNDS, IRON ALLOYS, MAGNESIUM ALLOYS, NICKEL ALLOYS, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES

  2. Oxidation and volatilization of a niobium alloy

    SciTech Connect

    Smolik, G.R.; McCarthy, K.A.

    1992-07-01

    This report presents the findings from a preliminary investigation into oxidation and volatilization characteristics of a niobium alloy. Niobium is a candidate alloy for use in plasma facing components (PFCS) in experimental fusion reactors like the Intemational Thermonuclear Experimental Reactor (ITER). An experimental alloy was tailored to simulate small changes in chemistry which could result from transmutations from irradiation. The alloy was exposed in air and steam between 800[degree]C and 1200[degree]C. Volatilized products and hydrogen were collected and measured. Post-test examinations were also performed on the samples to determine the amount of material loss during the exposures. The obtained measurements of volatilization flux (g/m[sup 2]-s), hydrogen generation rates (liters/m[sup 2]-s), and recession rates (mm/s) are data which can be used for safety analyses and material performance to predict consequences which may result from an accident involving the ingress of air or steam into the plasma chamber of fusion reactor. In our volatility tests, only molybdenum and niobium were found at release levels above the detection limit. Although molybdenum is present at only 0.12 wt%, the quantities of this element volatilized in air are nearly comparable to the quantities of niobium released. The niobium release in steam is only three to four times higher than that of molybdenum in steam. The hydrogen production of the niobium alloy is compared with other PFC materials that we have tested, specifically, beryllium, graphite, and a tunesten alloy. At high temperatures, the hydrogen production rate of the niobium alloy is among the lowest of these materials, significantly lower than beryllium. To understand what this means in an accident situation, modeling is necessary to predict temperatures, and therefore total hydrogen production. The INEL is currently doing this modeling.

  3. Oxidation performance of platinum-clad Mo-47Re alloy

    NASA Technical Reports Server (NTRS)

    Clark, Ronald K.; Wallace, Terryl A.

    1994-01-01

    The alloy Mo-47Re has favorable mechanical properties at temperatures above 1400 C, but it undergoes severe oxidation when used in air with no protective coating. To shield the alloy from oxidation, platinum cladding has been evaluated. The unprotected alloy undergoes catastrophic oxidation under static and dynamic oxidation conditions. The platinum cladding provides good protection from static and dynamic oxidation for moderate times at 1260 C. Samples tested for longer times under static oxidation conditions experienced severe oxidation. The data suggest that oxidation results from the transport of oxygen through the grain boundaries and through the pinhole defects of the platinum cladding.

  4. Constitutive Behavior and Modeling of Al-Cu Alloy Systems

    DTIC Science & Technology

    2013-05-01

    annealing to refine the grain structure. All alloys were melted from high purity components by induction heating, and casted into a steel mold. Alloys...summary of the tested alloys with their individual strengthening mechanisms and their processing procedure...containing Mg element were melted in an argon atmosphere to minimize oxidation . Precipitation hardenable alloys additionally aged at a low

  5. Microstructure and surface chemistry of amorphous alloys important to their friction and wear behavior

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1983-01-01

    An investigation was conducted to examine the microstructure and surface chemistry of amorphous alloys, and their effects on tribological behavior. The results indicate that the surface oxide layers present on amorphous alloys are effective in providing low friction and a protective film against wear in air. Clustering and crystallization in amorphous alloys can be enhanced as a result of plastic flow during the sliding process at a low sliding velocity, at room temperature. Clusters or crystallines with sizes to 150 nm and a diffused honeycomb-shaped structure are produced on the wear surface. Temperature effects lead to drastic changes in surface chemistry and friction behavior of the alloys at temperatures to 750 C. Contaminants can come from the bulk of the alloys to the surface upon heating and impart to the surface oxides at 350 C and boron nitride above 500 C. The oxides increase friction while the boron nitride reduces friction drastically in vacuum.

  6. Oxide strengthened molybdenum-rhenium alloy

    SciTech Connect

    Bianco, Robert; Buckman, William R. Jr.

    1998-12-01

    Provided is a method of making an ODS molybdenum-rhenium alloy which includes the steps of: (1) forming a slurry containing molybdenum oxide and a metal salt dispersed in an aqueous medium, the metal salt being selected from nitrates or acetates of lanthanum, cerium or thorium; (2) heating the slurry in the presence of hydrogen to form a molybdenum powder comprising molybdenum and an oxide of the metal salt; (3) mixing rhenium powder with the molybdenum powder to form a molybdenum-rhenium powder; (4) pressing the molybdenum-rhenium powder to form a molybdenum-rhenium compact; (5) sintering the molybdenum-rhenium compact in hydrogen or under a vacuum to form a molybdenum-rhenium ingot; and (6) compacting the molybdenum-rhenium ingot to reduce the cross-sectional area of the molybdenum-rhenium ingot and form a molybdenum-rhenium alloy containing said metal oxide. The present invention also provides an ODS molybdenum-rhenium alloy made by the method.

  7. Ab initio atomistic thermodynamics study on the oxidation mechanism of binary and ternary alloy surfaces

    SciTech Connect

    Liu, Shi-Yu; Liu, Shiyang; Li, De-Jun; Wang, Sanwu; Guo, Jing; Shen, Yaogen

    2015-02-14

    Utilizing a combination of ab initio density-functional theory and thermodynamics formalism, we have established the microscopic mechanisms for oxidation of the binary and ternary alloy surfaces and provided a clear explanation for the experimental results of the oxidation. We construct three-dimensional surface phase diagrams (SPDs) for oxygen adsorption on three different Nb-X(110) (X = Ti, Al or Si) binary alloy surfaces. On the basis of the obtained SPDs, we conclude a general microscopic mechanism for the thermodynamic oxidation, that is, under O-rich conditions, a uniform single-phase SPD (type I) and a nonuniform double-phase SPD (type II) correspond to the sustained complete selective oxidation and the non-sustained partial selective oxidation by adding the X element, respectively. Furthermore, by revealing the framework of thermodynamics for the oxidation mechanism of ternary alloys through the comparison of the surface energies of two separated binary alloys, we provide an understanding for the selective oxidation behavior of the Nb ternary alloy surfaces. Using these general microscopic mechanisms, one could predict the oxidation behavior of any binary and multi-component alloy surfaces based on thermodynamics considerations.

  8. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  9. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  10. Observation of Oxide Formation for Molten Fe-Cr-C Alloy at a High Carbon Region by Oxygen Top Blowing

    NASA Astrophysics Data System (ADS)

    Mihara, Ryosuke; Gao, Xu; Kaneko, Shigeru; Kim, Sunjoong; Ueda, Shigeru; Shibata, Hiroyuki; Seok, Min Oh; Kitamura, Shin-ya

    2016-04-01

    The oxide formation behavior during decarburization by top blowing for molten Fe-Cr-C alloy was directly observed. For 11 mass pct Cr alloy at 1673 K to 1723 K (1400 °C to 1450 °C), as well as for 14 mass pct Cr alloy at 1623 K to 1673 K (1350 °C to 1400 °C), oxide particles always formed within several minutes after decarburization started. Also, unstable oxide film followed by stable oxide film formed after C content was decreased to certain levels. For 11 mass pct Cr alloy at 1773 K (1500 °C) and 14 mass pct Cr alloy at 1723 K (1450 °C), only the oxide particle and stable oxide film were observed. For 18 mass pct Cr-5 mass pct C alloy at 1723 K (1450 °C), stable oxide film formed twice. By comparing the critical C and Cr contents of alloy when oxides started to form with the equilibrium relation, the formation of the oxide particle and unstable oxide film was found to be under a nonequilibrium condition, whereas the stable oxide film that formed was near an equilibrium condition. For 11 and 14 mass pct Cr alloy, the decarburization rate stayed constant and was not affected by the formation of the oxide particle or unstable oxide film, but it started to decrease after the formation of the stable oxide film.

  11. The oxidation behavior of ODS iron aluminides

    SciTech Connect

    Pint, B.A.; Tortorelli, P.F.; Wright, I.G.

    1996-05-01

    Oxide-dispersed Fe-28at.%Al-2%Cr alloys were produced by a powder metallurgy technique followed by hot extrusion. A variety of stable oxides were added to the base alloy to assess the effect of these dopants on the oxidation behavior at 1200{degrees}C in air and O{sub 2}. An Al{sub 2}O{sub 3} dispersion flattened the {alpha}-Al{sub 2}O{sub 3} scale, but produced none of the other reactive element effects and had an adverse influence on the long-term oxidation behavior. A Y{sub 2}O{sub 3} dispersion improved the alumina scale adhesion relative to a Zr alloy addition at 1200{degrees} and 1300{degrees}C. However, the Y{sub 2}O{sub 3} dispersion was not as effective in improving scale adhesion in Fe{sub 3}Al as it is in FeCrAl. This inferior performance is attributed to a larger amount of interfacial void formation on ODS Fe{sub 3}Al.

  12. The effect of post-heat treatment on the ion dissolution behavior of nanotubular titanium alloys

    NASA Astrophysics Data System (ADS)

    Saji, Viswanathan S.; Choe, Han Cheol

    2011-04-01

    Recently, nanoscale tubular oxide layers on titanium alloys have attracted considerable research interest due to their potential application in various fields such as implant engineering, solar energy conversion, etc. In the present study, we have investigated the ion dissolution behavior of titanium alloys coated with a layer of nanotubular oxide in Ringer's solution as a function of post-heat treatment temperature. The results of the study showed that post-heat treatment had significant influence on the ion dissolution behavior of nanotubular titanium alloys.

  13. New creep resistant cast alloys with improved oxidation resistance in water vapor at 650-800°C

    NASA Astrophysics Data System (ADS)

    Dryepondt, Sebastien; Pint, Bruce; Maziasz, Philip

    2015-08-01

    Cast stainless steel CF8C-Plus (19wt.%Cr/12%Ni) has excellent creep properties, but limited oxidation resistance above 700ºC in environments containing H2O. One strategy to improve the alloy oxidation performance is to increase the Cr and Ni concentration. Two new alloys, with respectively 21wt%Cr-15wt%Ni and 22wt%Cr-17.5wt%Ni were therefore developed and their long-term oxidation behavior in humid air were compared with the oxidation behavior of five other cast alloys. At 650 and 700ºC, all the alloys formed internal Cr-rich nodules, and outer nodules or layers rich in Fe and Ni, but they grew a protective Cr-rich inner layer over time. At 750ºC, the lower alloyed steels such as CF8C-Plus showed large metal losses, but the two new alloys still exhibited a protective oxidation behavior. The 21Cr-15Ni alloy was severely oxidized in locations at 800ºC, but that was not the case for the 22Cr-17.5Ni alloy. Therefore, the two new modified alloys represent a potential operating temperature gain of respectively 50 and 100ºC in aggressive environments compared with the CF8C-Plus alloy.

  14. New Creep-Resistant Cast Alloys with Improved Oxidation Resistance in Water Vapor at 650–800°C

    DOE PAGES

    Dryepondt, Sebastien; Pint, Bruce A.; Maziasz, Philip J.

    2015-08-13

    Cast stainless steel CF8C-Plus (19wt%Cr/12%Ni) has excellent creep properties, but limited oxidation resistance above 700 C in environments containing H2O. One strategy to improve the alloy oxidation performance is to increase the Cr and Ni concentration. Two new alloys, with, respectively, 21wt%Cr 15wt%Ni and 22wt%Cr 17.5wt%Ni were therefore developed and their long-term oxidation behaviors in humid air were compared with the oxidation behavior of five other cast alloys. Also, at 650 C and 700 C, all the alloys formed internal Cr-rich nodules, and outer nodules or layers rich in Fe and Ni, but they grew a protective Cr-rich inner layermore » over time. At 750 C, the lower alloyed steels such as CF8C-Plus showed large metal losses, but the two new alloys still exhibited a protective oxidation behavior. The 21Cr 15Ni alloy was severely oxidized in locations at 800 C, but that was not the case for the 22Cr 17.5Ni alloy. Thus, the two new modified alloys represent a potential operating temperature gain of, respectively, 50 C and 100 C in aggressive environments compared with the CF8C-Plus alloy.« less

  15. New Creep-Resistant Cast Alloys with Improved Oxidation Resistance in Water Vapor at 650–800°C

    SciTech Connect

    Dryepondt, Sebastien; Pint, Bruce A.; Maziasz, Philip J.

    2015-08-13

    Cast stainless steel CF8C-Plus (19wt%Cr/12%Ni) has excellent creep properties, but limited oxidation resistance above 700 C in environments containing H2O. One strategy to improve the alloy oxidation performance is to increase the Cr and Ni concentration. Two new alloys, with, respectively, 21wt%Cr 15wt%Ni and 22wt%Cr 17.5wt%Ni were therefore developed and their long-term oxidation behaviors in humid air were compared with the oxidation behavior of five other cast alloys. Also, at 650 C and 700 C, all the alloys formed internal Cr-rich nodules, and outer nodules or layers rich in Fe and Ni, but they grew a protective Cr-rich inner layer over time. At 750 C, the lower alloyed steels such as CF8C-Plus showed large metal losses, but the two new alloys still exhibited a protective oxidation behavior. The 21Cr 15Ni alloy was severely oxidized in locations at 800 C, but that was not the case for the 22Cr 17.5Ni alloy. Thus, the two new modified alloys represent a potential operating temperature gain of, respectively, 50 C and 100 C in aggressive environments compared with the CF8C-Plus alloy.

  16. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P.; Windisch, C.F.; Johnson, C.D.; Schaeffer, C.

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  17. Oxidation of Inconel alloy MA754 at low oxidation potential

    SciTech Connect

    Braski, D.N.; Goodell, P.D.; Cathcart, J.V.; Kane, R.H.

    1983-01-01

    It has been known for some time that the addition of small oxide particles to an 80 Ni-20 Cr alloy not only increases its elevated-temperature strength, but also markedly improves its resistance to oxidation. The mechanism by which the oxide dispersoid enhances the oxidation resistance was studied. Initial experiments were performed using inconel alloy MA754, which is nominally: 78 Ni, 20 Cr, 0.05 C, 0.3 Al, 0.5 Ti, 1.0 Fe, and 0.6 Y/sub 2/O/sub 3/ (wt %). Small disks (3 mm diam x 0.38 mm thick) were cut from MA754 plate stock and prepared with two different surface conditions. The first was prepared by mechanically polishing one side of a disk through 0.5 ..mu..m diamond on a syntron polisher while the second used an additional sulfuric acid-methanol electropolishing treatment to remove the cold-worked surface layer. Disks having both surface treatments were oxidized in a radiantly heated furnace for 30 s at 1000/sup 0/C. Three different environments were investigated: hydrogen with nominal dew points of 0/sup 0/C, -25/sup 0/C, and -55/sup 0/C. The oxide particles and films were examined in TEM by using extraction replicas (carbon) and by backpolishing to the oxide/metal interface. The particles were analyzed by EDS and SAD. Preliminary results are given.

  18. Challenges in Developing Oxidation-Resistant Chromium-Based Alloys for Applications Above 900°C

    NASA Astrophysics Data System (ADS)

    Dorcheh, Ali S.; Galetz, Mathias C.

    2016-11-01

    Chromium-based alloys are potential candidates for high-temperature structural applications. This article reviews the challenges of chromium and Cr-alloys used at temperatures higher than 900°C with the focus on their oxidation behavior. First, latest findings on the key environmental factors affecting the oxidation resistance such as volatilization and the impact of nitrogen in air are summarized. Oxidation resistance is addressed with regards to the effects of major alloying elements and reactive elements as well as its correlation with microstructure in multi-phase alloys. Secondly, the existing challenges to develop chromium alloys with enhanced high-temperature oxidation resistance are discussed. It is shown that volatilization and nitridation, the two major obstacles for the use of chromium alloys in air, can be significantly improved by alloy design.

  19. Oxidation of high-temperature alloys (superalloys) at elevated temperatures in air: I

    SciTech Connect

    Hussain, N.; Shahid, K.A.; Rahman, S. ); Khan, I.H. )

    1994-04-01

    Four commercial alloys - Hastelloy C-4, alloy 1.4306S (SS 304L), Incoloy 800H, and Incoloy 825 - were studied for their oxidation behavior at elevated temperatures. Specimens were exposed to air from 600 to 1200[degree]C for 1 to 400 hr. Reaction kinetics of oxidation were determined, and the morphology of the surface-oxide scales was investigated. Hastelloy C-4 showed better resistance to oxidation for exposure temperatures up to 1000[degree]C in comparison with the other three alloys. In this temperature range, it follows a cubic rate law of oxidation due to formation of uniform, protective, and adherent oxide scales. The latter three alloys obeyed the parabolic rate law at 1000[degree]C and 1200[degree]C, but for lower temperatures a mixed behavior was shown. The oxide layer developed on the alloy 1.4306S was always in the form of stratified nodules/warts. For longer exposures the nodules joined each other to form continuous but discrete layers. Incoloy 800H and Incoloy 825 behaved in an almost identical manner, their reaction kinetics being governed by the parabolic rate law throughout the temperature range. Oxide spalling was observed at all temperatures. In contrast to Incoloy 800H the Incoloy 825 was totally oxidized for longer exposures at 1200[degree]C. 16 refs., 12 figs., 1 tab.

  20. Correlation between Microstructures and Oxidation Resistance in Zr-Nb-Ti Alloys

    NASA Astrophysics Data System (ADS)

    Parga, Clemente J.; Varma, S. K.

    2009-12-01

    Oxidation behavior of Zr-10Nb-10Ti and Zr-10Nb-20Ti (compositions are in atomic percent) alloys has been investigated in air between 300 °C and 700 °C. Higher Ti content in the alloy enhances the oxidation resistance. The calculated isotherms by PANDAT[1,2] show that 20Ti enters a three-phase (αZr-hcp, βNb-bcc, and βZr-bcc) region at 500 °C, while 10Ti alloy continues to be a two-phase (αZr and βNb) alloy until 550 °C and then enters the three-phase (αZr, βNb, and βZr) region. Both alloys have a single-phase βZr solid solution at 700 °C, which is detrimental for the oxidation resistance. The βNb phase greatly contributes to the oxidation resistance in these two alloys. The common oxidation products have been identified as TiO2, ZrO2, and Nb2O5. Both alloys suffer from pest oxidation at temperatures between 500 °C and 550 °C, respectively (20Ti and 10Ti), up to 700 °C. X-ray diffraction (XRD) indicates strong peaks for monoclinic structure of ZrO2 at temperatures above 600 °C.

  1. Corrosion Behavior of Alloy 22 in Chloride Solutions Containing Organic Acids

    SciTech Connect

    Carranza, R M; Giordano, C M; Rodr?guez, M A; Rebak, R B

    2005-11-04

    Alloy 22 (N06022) is a nickel based alloy containing alloying elements such as chromium, molybdenum and tungsten. It is highly corrosion resistant both under reducing and under oxidizing conditions. Electrochemical studies such as electrochemical impedance spectroscopy (EIS) were performed to determine the corrosion behavior of Alloy 22 in 1M NaCl solutions at various pH values from acidic to neutral at 90 C. Tests were also carried out in NaCl solutions containing oxalic acid or acetic acid. It is shown that the corrosion rate of Alloy 22 was higher in a solution containing oxalic acid than in a solution of the same pH acidified with HCl. Acetic acid was not corrosive to Alloy 22. The corrosivity of oxalic acid was attributed to its capacity to form stable complex species with metallic cations from Alloy 22.

  2. Mechanical properties of oxide dispersion strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1998-03-01

    Oxide dispersion strengthened molybdenum, Mo-ODS, developed by a proprietary powder metallurgy process, exhibits a creep rupture life at 0.65T{sub m} (1,600 C) of three to five orders of magnitude greater than unalloyed molybdenum, while maintaining ductile fracture behavior at temperatures significantly below room temperature. In comparison, the creep rupture life of the Mo-50Re solid solution strengthened alloy at 1,600 C is only an order of magnitude greater than unalloyed molybdenum. The results of microstructural characterization and thermal stability and mechanical property testing are discussed.

  3. High-temperature oxidation of advanced FeCrNi alloy in steam environments

    DOE PAGES

    Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; ...

    2017-07-04

    Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Here, our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloyAlloy 33” using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. In conclusion, our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surfacemore » to the bulk-oxide interface.« less

  4. Oxidation of Copper Alloy Candidates for Rocket Engine Applications

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. Thomas; Humphrey, Donald L.

    2002-01-01

    The gateway to affordable and reliable space transportation in the near future remains long-lived rocket-based propulsion systems; and because of their high conductivities, copper alloys remain the best materials for lining rocket engines and dissipating their enormous thermal loads. However, Cu and its alloys are prone to oxidative degradation -- especially via the ratcheting phenomenon of blanching, which occurs in situations where the local ambient can oscillate between oxidation and reduction, as it does in a H2/02- fuelled rocket engine. Accordingly, resistance to blanching degradation is one of the key requirements for the next generation of reusable launch vehicle (RLV) liner materials. Candidate copper alloys have been studied with a view to comparing their oxidation behavior, and hence resistance to blanching, in ambients corresponding to conditions expected in rocket engine service. These candidate materials include GRCop-84 and GRCop-42 (Cu - Cr-8 - Nb-4 and Cu - Cr-4 - Nb-2 respectively); NARloy-Z (Cu-3%Ag-0.5%Y), and GlidCop (Cu-O.l5%Al2O3 ODS alloy); they represent different approaches to improving the mechanical properties of Cu without incurring a large drop in thermal conductivity. Pure Cu (OFHC-Cu) was included in the study to provide a baseline for comparison. The samples were exposed for 10 hours in the TGA to oxygen partial pressures ranging from 322 ppm to 1.0 atmosphere and at temperatures of up to 700 C, and examined by SEM-EDS and other techniques of metallography. This paper will summarize the results obtained.

  5. Oxidation of Copper Alloy Candidates for Rocket Engine Applications

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. Thomas; Humphrey, Donald L.

    2002-01-01

    The gateway to affordable and reliable space transportation in the near future remains long-lived rocket-based propulsion systems; and because of their high conductivities, copper alloys remain the best materials for lining rocket engines and dissipating their enormous thermal loads. However, Cu and its alloys are prone to oxidative degradation -- especially via the ratcheting phenomenon of blanching, which occurs in situations where the local ambient can oscillate between oxidation and reduction, as it does in a H2/02- fuelled rocket engine. Accordingly, resistance to blanching degradation is one of the key requirements for the next generation of reusable launch vehicle (RLV) liner materials. Candidate copper alloys have been studied with a view to comparing their oxidation behavior, and hence resistance to blanching, in ambients corresponding to conditions expected in rocket engine service. These candidate materials include GRCop-84 and GRCop-42 (Cu - Cr-8 - Nb-4 and Cu - Cr-4 - Nb-2 respectively); NARloy-Z (Cu-3%Ag-0.5%Y), and GlidCop (Cu-O.l5%Al2O3 ODS alloy); they represent different approaches to improving the mechanical properties of Cu without incurring a large drop in thermal conductivity. Pure Cu (OFHC-Cu) was included in the study to provide a baseline for comparison. The samples were exposed for 10 hours in the TGA to oxygen partial pressures ranging from 322 ppm to 1.0 atmosphere and at temperatures of up to 700 C, and examined by SEM-EDS and other techniques of metallography. This paper will summarize the results obtained.

  6. Solid solution alloy nanoparticles of immiscible Pd and Ru elements neighboring on Rh: changeover of the thermodynamic behavior for hydrogen storage and enhanced CO-oxidizing ability.

    PubMed

    Kusada, Kohei; Kobayashi, Hirokazu; Ikeda, Ryuichi; Kubota, Yoshiki; Takata, Masaki; Toh, Shoichi; Yamamoto, Tomokazu; Matsumura, Syo; Sumi, Naoya; Sato, Katsutoshi; Nagaoka, Katsutoshi; Kitagawa, Hiroshi

    2014-02-05

    Pd(x)Ru(1-x) solid solution alloy nanoparticles were successfully synthesized over the whole composition range through a chemical reduction method, although Ru and Pd are immiscible at the atomic level in the bulk state. From the XRD measurement, it was found that the dominant structure of Pd(x)Ru(1-x) changes from fcc to hcp with increasing Ru content. The structures of Pd(x)Ru(1-x) nanoparticles in the Pd composition range of 30-70% consisted of both solid solution fcc and hcp structures, and both phases coexist in a single particle. In addition, the reaction of hydrogen with the Pd(x)Ru(1-x) nanoparticles changed from exothermic to endothermic as the Ru content increased. Furthermore, the prepared Pd(x)Ru(1-x) nanoparticles demonstrated enhanced CO-oxidizing catalytic activity; Pd0.5Ru0.5 nanoparticles exhibit the highest catalytic activity. This activity is much higher than that of the practically used CO-oxidizing catalyst Ru and that of the neighboring Rh, between Ru and Pd.

  7. Transformation of bulk alloys to oxide nanowires.

    PubMed

    Lei, Danni; Benson, Jim; Magasinski, Alexandre; Berdichevsky, Gene; Yushin, Gleb

    2017-01-20

    One dimensional (1D) nanostructures offer prospects for enhancing the electrical, thermal, and mechanical properties of a broad range of functional materials and composites, but their synthesis methods are typically elaborate and expensive. We demonstrate a direct transformation of bulk materials into nanowires under ambient conditions without the use of catalysts or any external stimuli. The nanowires form via minimization of strain energy at the boundary of a chemical reaction front. We show the transformation of multimicrometer-sized particles of aluminum or magnesium alloys into alkoxide nanowires of tunable dimensions, which are converted into oxide nanowires upon heating in air. Fabricated separators based on aluminum oxide nanowires enhanced the safety and rate capabilities of lithium-ion batteries. The reported approach allows ultralow-cost scalable synthesis of 1D materials and membranes. Copyright © 2017, American Association for the Advancement of Science.

  8. Transformation of bulk alloys to oxide nanowires

    NASA Astrophysics Data System (ADS)

    Lei, Danni; Benson, Jim; Magasinski, Alexandre; Berdichevsky, Gene; Yushin, Gleb

    2017-01-01

    One dimensional (1D) nanostructures offer prospects for enhancing the electrical, thermal, and mechanical properties of a broad range of functional materials and composites, but their synthesis methods are typically elaborate and expensive. We demonstrate a direct transformation of bulk materials into nanowires under ambient conditions without the use of catalysts or any external stimuli. The nanowires form via minimization of strain energy at the boundary of a chemical reaction front. We show the transformation of multimicrometer-sized particles of aluminum or magnesium alloys into alkoxide nanowires of tunable dimensions, which are converted into oxide nanowires upon heating in air. Fabricated separators based on aluminum oxide nanowires enhanced the safety and rate capabilities of lithium-ion batteries. The reported approach allows ultralow-cost scalable synthesis of 1D materials and membranes.

  9. Corrosion behavior of aluminum-lithium alloys

    SciTech Connect

    Garrard, W.N. )

    1994-03-01

    Corrosion behavior of three aluminum-lithium (Al-Li) alloys was investigated in aerated 0.5 M sodium sulfate (Na[sub 2]SO[sub 4]), deaerated 3.5% sodium chloride (NaCl), and aerated 3.5% NaCl. Corrosion behavior of the Aluminum Association (AA) alloys 2090-T8E41 (UNS A92090, sheet), AA 8090-T851 (UNS A98090, sheet), and AA 8090-T82551 (UNS A98090, bar) was compared to behavior of the conventional AA 7075-T6 (UNS A97075, sheet). Uniform corrosion was the predominant form of attack in aerated Na[sub 2]SO[sub 4] and deaerated NaCl, although some localized attack resulted from corrosion of intermetallics on specimen surfaces. Pitting was the main form of attack in aerated NaCl. In all three media, the sheet materials corroded at a similar rate, but the bar form of AA 8090 corroded at a lower rate. Pretreatment of the alloys by immersion in a cerium (Ce) solution inhibited pitting in aerated NaCl but only for a short period.

  10. Investigation of the voltage and time effects on the formation of hydroxyapatite-containing titania prepared by plasma electrolytic oxidation on Ti-6Al-4V alloy and its corrosion behavior

    NASA Astrophysics Data System (ADS)

    Montazeri, M.; Dehghanian, C.; Shokouhfar, M.; Baradaran, A.

    2011-06-01

    Producing titania and hydroxyapatite (HA) bioceramic coating on titanium alloys increases corrosion resistance and biocompatibility of these alloys. Plasma electrolytic oxidation (PEO) is one of the effective techniques for producing this type of coating. This method produces coatings with enough thickness and appropriate adhesion. In this study, titania and HA were directly produced on Ti-6Al-4V by applying PEO process in a Ca- and P-containing electrolyte by changing voltage and time parameters. Morphology and cross section, chemical composition and elements of coatings were investigated by scanning electron microscope, X-ray diffraction and energy dispersive spectroscopy, respectively. Corrosion behavior of the samples was also examined by potentiodynamic polarization and electrochemical impedance spectroscopy. The results indicated that the formation of HA phase with titania needs a minimum voltage below which HA is not formed. By increasing the operation time, the amount of the formed HA increased. Also, the sample coated at 500 V and 15 min showed the best corrosion behavior in Ringer's solution.

  11. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415{degree}C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S.; Anderson, K.R.; Stubbins, J.F.; Garner, F.A.; Hamilton, M.L.

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  12. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415 degree C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S. ); Anderson, K.R.; Stubbins, J.F. ); Garner, F.A.; Hamilton, M.L. )

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  13. Inhomogeneity of anodic oxide films of Al and Al alloys characterized by scanning electron microscopy observation and analysis of frequency response behavior

    NASA Astrophysics Data System (ADS)

    Ozawa, Kiyoshi; Majima, Teiji

    1999-02-01

    Inhomogeneity of anodic oxide films of pure Al, Al-0.42 at. % Ta, Al-1.1 at. % Ta, Al-0.5 at. % Ti, and Al-1.0 wt % Si formed in various electrolyte solutions has been investigated. Scanning electron microscopy observation of their cross sections revealed their structural inhomogeneity: they consist of an inner layer element with a smooth texture and an outer layer element distinguished by its textural properties such as roughness and macroscopic voids. An imaginary part of the impedance for those oxides revealed their electrical inhomogeneity: their impedance spectra were fitted by the summation of characteristic Debye functions, PC, PV1, and PV2, in the frequency regime where direct current conduction predominated. This indicates that three differing processes of charge transport coexist. Only PC which had the shortest conductivity relaxation time was manifested for the oxide, where a smooth texture was observed. PV1 which had the second shortest relaxation time was predominantly manifested for the oxide, where a rough texture indicating the existence of minute voids was observed. PV2 which had the longest relaxation time was predominantly manifested for the oxide, where macroscopic voids were observed. Based on the close correlation between the texture and the impedance spectra, PC, PV1, and PV2 were attributed to the traps induced at the microvoids, minute voids, and macroscopic voids. The temperature dependence of the conductivities, as derived from the Debye peaks, showed that oxides had a well-defined trap level 2.0±0.2 eV below the conduction band edge. The trap density was least for the oxide with a smooth texture and it was higher by more than an order of magnitude for the oxide with a rough texture. As regards the anodization behavior, it was shown that the oxidizing reactants migrating toward the matrix metal was OH- and that the reaction to produce H2 near the oxide-matrix metal interface was suppressed by the predominant reaction to form an Si-H bond

  14. Degradation behavior of biodegradable Fe35Mn alloy stents.

    PubMed

    Sing, N B; Mostavan, A; Hamzah, E; Mantovani, D; Hermawan, H

    2015-04-01

    This article reports a degradation study that was done on stent prototypes made of biodegradable Fe35Mn alloy in a simulated human coronary arterial condition. The stent degradation was observed for a short-term period from 0.5 to 168 h, which simulates the early period of stenting procedure. Potentiodynamic polarization and electrochemical impedance spectroscopy were used to quantify degradation rate and surface property of the stents. Results showed that signs of degradation were visible on both crimped and expanded stents after 1 h of test, mostly located on the stent's curvatures. The degradation rate of stent was higher compared to that of the original alloy, indicating the surface altering effect of stent fabrication processing to degradation. A single oxide layer was formed and detected as a porous structure with capacitive behavior. Expanded stents exhibited lower polarization resistance compared to the nonexpanded ones, indicating the cold work effect of expansion procedure to degradation. © 2014 Wiley Periodicals, Inc.

  15. Advanced oxide dispersion strengthened sheet alloys for improved combustor durability

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.

    1981-01-01

    Burner design modifications that will take advantage of the improved creep and cyclic oxidation resistance of oxide dispersion strengthened (ODS) alloys while accommodating the reduced fatigue properties of these materials were evaluated based on preliminary analysis and life predictions, on construction and repair feasibility, and on maintenance and direct operating costs. Two designs - the film cooled, segmented louver and the transpiration cooled, segmented twin Wall - were selected for low cycle fatigue (LCF) component testing. Detailed thermal and structural analysis of these designs established the strain range and temprature at critical locations resulting in predicted lives of 10,000 cycles for MA 956 alloy. The ODs alloys, MA 956 and HDA 8077, demonstrated a 167 C (300 F) temperature advantage over Hastelloy X alloy in creep strength and oxidation resistance. The MA 956 alloy was selected for mechanical property and component test evaluations. The MA 956 alloy was superior to Hastelloy X in LCF component testing of the film cooled, segmented louver design.

  16. Evolution of oxide scale on a Ni-Mo-Cr alloy at 900 deg. C

    SciTech Connect

    Ul-Hamid, A. . E-mail: anwar@kfupm.edu.sa; Mohammed, A.I.; Al-Jaroudi, S.S.; Tawancy, H.M.; Abbas, N.M.

    2007-01-15

    The cyclic oxidation behavior of a Ni-Mo-Cr alloy was studied in air at 900 deg. C for exposure periods of up to 1000 h. The morphology, microstructure and composition of the oxide scale was characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Oxidation kinetics was determined by weight gain measurements. The results show that steady state oxidation was achieved within 1 h of exposure. During transient oxidation, the alloy grain boundaries intersecting the alloy surface became depleted in Ni and enriched in Mo and Cr. The scale initially formed at the surface was NiO which grew outwardly. However, a protective Cr{sub 2}O{sub 3} layer developed, rapidly retarding the rate of oxidation. Formation of NiMoO{sub 4} was also observed. The presence of Mo in the alloy facilitated the formation of a Cr{sub 2}O{sub 3} layer at an early stage of oxidation. The alloy exhibited considerable oxide spalling during prolonged exposure.

  17. On the corrosion behavior and biocompatibility of palladium-based dental alloys

    NASA Astrophysics Data System (ADS)

    Sun, Desheng

    Palladium-based alloys have been used as dental restorative materials for about two decades with good clinical history. But there have been clinical case reports showing possible allergy effects from these alloys. The aim of this study was to characterize the corrosion behavior and mechanisms of several palladium-based dental alloys by potentiodynamic polarization methods, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe force microscopy/atomic force microscopy (SKPFM/AFM), and to evaluate their biocompatibility by a cell culture technique and an animal model. Using SKPFM/AFM and scanning electron microscopy, the Ru-enriched phase from the use of ruthenium as a grain-refining element was identified as being slightly more noble than the palladium solid solution matrix in a high-palladium alloy. Other secondary precipitates that exist in the microstructures of these high-palladium alloys have minimal differences in Volta potential compared to the matrix. For high-palladium alloys, corrosion is generally uniform due to the predominant palladium content in the different phases. Potentiodynamic polarization and EIS have shown that representative palladium-silver alloys have low corrosion tendency and high corrosion resistance, which are equivalent to a well-known high-noble gold-palladium alloy in simulated body fluid and oral environments. The palladium-silver alloys tested are resistant to chloride ion corrosion. Passivation and dealloying have been identified for all of the tested palladium-silver alloys. The great similarity in corrosion behavior among the palladium-silver alloys is attributed to their similar chemical compositions. The variation in microstructures of palladium-silver alloys tested does not cause significant difference in corrosion behavior. The corrosion resistance of these palladium-silver alloys at elevated potentials relevant to oral environment is still satisfactory. The release of elements from representative dental

  18. Creep behavior of niobium alloy PWC-11

    NASA Technical Reports Server (NTRS)

    Titran, R. H.; Moore, T. J.; Grobstein, T. L.

    1987-01-01

    The high vacuum creep and creep-rupture behavior of a Nb-1Zr-.1C alloy (PWC 11) was investigated at 1350 and 1400 K with an applied stress of 40 MPa. The material was tested in the following four conditions: annealed (1 hr 1755 K/2 hr 1475 K); annealed plus EB welded; annealed plus aged for 1000 hr at 1350 or 1400 K; and annealed, welded, and aged. It was found that the material in the annealed state was the most creep-resistant condition tested, and that aging the alloy for 1000 hr without an applied stress greatly reduced that strength; however, it was still approximately three times as creep resistant as Nb-1Zr. Additionally, the EB weld region was stronger than the base metal in each condition tested, and phase extraction of the dispersed precipitate revealed the presence of a 70%ZrC-30%NbC cubic monocarbide phase.

  19. Oxidative Recession, Sulfur Release, and Al203 Spallation for Y-Doped Alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    2001-01-01

    Second-order spallation phenomena have been noted for Y-doped Rene'N5 after long term oxidation at 1150 degrees C. The reason for this behavior has not been conclusively identified. A mass equivalence analysis has shown that the surface recession resulting from oxidation has the potential of releasing about 0.15 monolayer of sulfur for every 1 mg/sq cm of oxygen reacted for an alloy containing 5 ppmw of sulfur. This amount is significant in comparison to levels that have been shown to result in first-order spallation behavior for undoped alloys. Oxidative recession is therefore speculated to be a contributing source of sulfur and second-order spallation for Y-doped alloys.

  20. The Oxidation and Corrosion Resistance of Nitrided Iron Alloys.

    DTIC Science & Technology

    1981-07-27

    and mechanical properties of the nitrided alloys are understood. However, resistance of nitrided alloys to oxidation and corrosion has received...resulted in an order of magnitude decrease in current density compared with the un-nitrided alloy. The mechanism of corrosion was also found to change...suggested as suitable alternatives to AISI 304L and 316L (18Cr-8Ni types with molybdenum). The Armco Steel Corporation Nitronic series of austenitic

  1. Development of oxide dispersion strengthened turbine blade alloy by mechanical alloying

    NASA Technical Reports Server (NTRS)

    Merrick, H. F.; Curwick, L. R. R.; Kim, Y. G.

    1977-01-01

    There were three nickel-base alloys containing up to 18 wt. % of refractory metal examined initially for oxide dispersion strengthening. To provide greater processing freedom, however, a leaner alloy was finally selected. This base alloy, alloy D, contained 0.05C/15Cr / 2Mo/4W/2Ta/4.5Al/2.Ti/015Zr/0.01-B/Bal. Ni. Following alloy selection, the effect of extrusion, heat treatment, and oxide volume fraction and size on microstructure and properties were examined. The optimum structure was achieved in zone annealed alloy D which contained 2.5 vol. % of 35 mm Y2O3 and which was extruded 16:1 at 1038 C.

  2. Oxidation-Reduction Resistance of Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Greenbauer-Seng, L. (Technical Monitor); Thomas-Ogbuji, L.; Humphrey, D. L.; Setlock, J. A.

    2003-01-01

    Resistance to oxidation and blanching is a key issue for advanced copper alloys under development for NASA's next generation of reusable launch vehicles. Candidate alloys, including dispersion-strengthened Cu-Cr-Nb, solution-strengthened Cu-Ag-Zr, and ODS Cu-Al2O3, are being evaluated for oxidation resistance by static TGA exposures in low-p(O2) and cyclic oxidation in air, and by cyclic oxidation-reduction exposures (using air for oxidation and CO/CO2 or H2/Ar for reduction) to simulate expected service environments. The test protocol and results are presented.

  3. Multiscale model of metal alloy oxidation at grain boundaries

    NASA Astrophysics Data System (ADS)

    Sushko, Maria L.; Alexandrov, Vitaly; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

    2015-06-01

    High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr2O3. This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl2O4. Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3-10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr2O3 has a plate-like structure with 1.2-1.7 nm wide pores running along the grain boundary, while NiAl2O4 has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular direction providing an additional pathway for oxygen

  4. Multiscale model of metal alloy oxidation at grain boundaries

    SciTech Connect

    Sushko, Maria L. Alexandrov, Vitaly; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

    2015-06-07

    High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr{sub 2}O{sub 3}. This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl{sub 2}O{sub 4}. Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3–10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr{sub 2}O{sub 3} has a plate-like structure with 1.2–1.7 nm wide pores running along the grain boundary, while NiAl{sub 2}O{sub 4} has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular

  5. Corrosion behavior of vanadium alloys in flowing lithium

    SciTech Connect

    Chopra, O.K.; Smith, D.L.

    1987-08-01

    Corrosion data are presented for several vanadium alloys exposed to flowing lithium at 427, 482, and 538/sup 0/C. The corrosion behavior is evaluated by weight change measurements. Metallographic results and data on the nonmetallic element transfer in lithium-exposed specimens are also presented. The influence of alloy composition and exposure conditions on the corrosion behavior of vanadium alloys is discussed. 6 refs., 9 figs., 2 tabs.

  6. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    SciTech Connect

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  7. Oxidation resistant coating for titanium alloys and titanium alloy matrix composites

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Smialek, James L. (Inventor); Rouge, Carl J. (Inventor)

    1992-01-01

    An oxidation resistant coating for titanium alloys and titanium alloy matrix composites comprises an MCrAlX material. M is a metal selected from nickel, cobalt, and iron. X is an active element selected from Y, Yb, Zr, and Hf.

  8. The Influence of Fabrication Process on the Initial Stages of Steam Oxidation Performed on Haynes® 282® Alloy at 760 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boron, L.; Homa, M.; Nowak, R.; Horton, N.; Sheppard, R.; Purgert, R. M.; Siewiorek, A.; Sobczak, N.; Sobczak, J. J.

    2017-01-01

    This work presents results observed after the first 5 h of oxidation of Haynes® 282® alloy. The steam oxidation tests have been carried out in pure water at 760 °C for 1, 2 and 5 h, respectively, using an accurate thermogravimetric balance technique. The alloy used for comparison in this work was fabricated using three different methods. The initial steam oxidation performance of the commercially wrought alloy Haynes® 282® was compared with a fabricated cast alloy and a HIP/PM alloy. The results show that in terms of corrosion resistance, fabrication techniques appear to have little impact on steam oxidation performance and behavior. The exposed Ni-based alloys all developed the oxide scales consisting mainly of Cr2O3 phase mixed with some TiO2, while internal Al and Ti precipitations along the grain boundaries were observed both in Haynes® 282® wrought and HIP/PM alloy.

  9. The Influence of Fabrication Process on the Initial Stages of Steam Oxidation Performed on Haynes® 282® Alloy at 760 °C

    NASA Astrophysics Data System (ADS)

    Dudziak, T.; Boron, L.; Homa, M.; Nowak, R.; Horton, N.; Sheppard, R.; Purgert, R. M.; Siewiorek, A.; Sobczak, N.; Sobczak, J. J.

    2016-11-01

    This work presents results observed after the first 5 h of oxidation of Haynes® 282® alloy. The steam oxidation tests have been carried out in pure water at 760 °C for 1, 2 and 5 h, respectively, using an accurate thermogravimetric balance technique. The alloy used for comparison in this work was fabricated using three different methods. The initial steam oxidation performance of the commercially wrought alloy Haynes® 282® was compared with a fabricated cast alloy and a HIP/PM alloy. The results show that in terms of corrosion resistance, fabrication techniques appear to have little impact on steam oxidation performance and behavior. The exposed Ni-based alloys all developed the oxide scales consisting mainly of Cr2O3 phase mixed with some TiO2, while internal Al and Ti precipitations along the grain boundaries were observed both in Haynes® 282® wrought and HIP/PM alloy.

  10. The oxidation behavior and protection of niobium

    SciTech Connect

    Perkins, R.A.; Meier, G.H. Pittsburgh Univ., PA )

    1990-08-01

    A development status evaluation is presented for efforts to develop oxidation-resistant Nb-base alloys and intermetallics. Despite 30 years of intensive research, a ductile, high-strength Nb alloy system capable of forming protective oxide scales against the penetration of oxygen and nitrogen on exposure to combustive atmospheres has yet to be discovered; a silicide coating has instead been formulated to reliably render such oxidative barriers. The high solubility and diffusivity of oxygen in Nb preclude a selective oxidation of low alloyed Al contents to form protective scales. 23 refs.

  11. Corrosion behavior of alloy 800H (Fe-21Cr-32Ni) in supercritical water

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2011-01-01

    The effect of testing conditions (temperature, time, and oxygen content) and material's microstructure (the as-received and the grain boundary engineered conditions) on the corrosion behavior of alloy 800H in high-temperature pressurized water was studied using a variety of characterization techniques. Oxidation was observed as the primary corrosion behavior on the samples. Oxide exfoliation was significantly mitigated on the grain boundary engineered samples compared to the as-received ones. The oxide formation, including some 'mushroom-shaped oxidation', is predicted via a combination of thermodynamics and kinetics influenced by the preferential diffusion of specific species using short-cut diffusion paths.

  12. The Effects of Water Vapor and Hydrogen on the High-Temperature Oxidation of Alloys

    SciTech Connect

    Mu, N; Jung, K; Yanar, N M; Pettit, F S; Holcomb, G R; Howard, B H; Meier, G H

    2013-06-01

    Essentially all alloys and coatings that are resistant to corrosion at high temperature require the formation of a protective (slowly-growing and adherent) oxide layer by a process known as selective oxidation. The fundamental understanding of this process has been developed over the years for exposure in pure oxygen or air. However, the atmospheres in most applications contain significant amounts of water vapor which can greatly modify the behavior of protective oxides. The development of oxy-fuel combustion systems in which fossil fuels are burned in a mixture of recirculated flue gas and oxygen, rather than in air, has caused renewed interest in the effects of water vapor and steam on alloy oxidation. The focus of this paper is on the ways the presence of water vapor can directly alter the selective oxidation process. The paper begins with a brief review of the fundamentals of selective oxidation followed by a description of recent experimental results regarding the effect of water vapor on the oxidation of a variety of chromia-forming alloys (Fe- and Ni-base) in the temperature range 600 to 700 °C. The atmospheres include air, air-H{sub 2}O, Ar-H{sub 2}O and Ar-H{sub 2}O-O{sub 2}. Then the behavior of alumina-forming alloys in H{sub 2}O-containing atmospheres is briefly described. As hydrogen is produced during oxidation of alloys in H{sub 2}O, it can be released back into the gas phase or injected into the metal (where it can diffuse through to the other side). Experiments in which hydrogen concentrations have been measured on both sides of thin specimens during oxidation by H{sub 2}O on only one side are described. Finally, it is attempted to catalogue the various experimental observations under a few general principles.

  13. Iron aluminide alloy container for solid oxide fuel cells

    DOEpatents

    Judkins, Roddie Reagan; Singh, Prabhakar; Sikka, Vinod Kumar

    2000-01-01

    A container for fuel cells is made from an iron aluminide alloy. The container alloy preferably includes from about 13 to about 22 weight percent Al, from about 2 to about 8 weight percent Cr, from about 0.1 to about 4 weight percent M selected from Zr and Hf, from about 0.005 to about 0.5 weight percent B or from about 0.001 to about 1 weight percent C, and the balance Fe and incidental impurities. The iron aluminide container alloy is extremely resistant to corrosion and metal loss when exposed to dual reducing and oxidizing atmospheres at elevated temperatures. The alloy is particularly useful for containment vessels for solid oxide fuel cells, as a replacement for stainless steel alloys which are currently used.

  14. Assessment of a High-Throughput Methodology for the Study of Alloy Oxidation using AlxFeyNi1-x-y Composition Gradient Thin Films.

    PubMed

    Payne, Matthew A; Miller, James B; Oliveros, Martin E; Perez, Geronimo; Gouvea, Cristol P; Archanjo, Bráulio S; Achete, Carlos A; Gellman, Andrew J

    2016-07-11

    The high-temperature oxidation of multicomponent metal alloys exhibits complex dependencies on composition, which are not fully understood for many systems. Combinatorial screening of the oxidation of many different compositions of a given alloy offers an ideal means for gaining fundamental insights into such systems. We have previously developed a high-throughput methodology for studying AlxFeyNi1-x-y alloy oxidation using ∼100 nm thick composition spread alloy films (CSAFs). In this work, we critically assess two aspects of this methodology: the sensitivity of CSAF oxidation behavior to variations in AlxFeyNi1-x-y composition and the differences between the oxidation behavior of ∼100 nm thick CSAFs and that of bulk AlxFeyNi1-x-y alloys. This was done by focusing specifically on AlxFe1-x and AlxNi1-x oxidation in dry air at 427 °C. Transitions between phenomenologically distinguishable types of oxidation behavior are found to occur over CSAF compositional ranges of <2 at. %. The oxidation of AlxFe1-x CSAFs is found to be very similar to that of bulk AlxFe1-x alloys, but some minor differences between CSAF and bulk behavior are observed for AlxNi1-x oxidation. On the basis of our assessment, high-throughput studies of CSAF oxidation appear to be an effective method for gaining fundamental insights into the composition dependence of the oxidation of bulk alloys.

  15. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  16. Microstructure and corrosion behavior of binary titanium alloys with beta-stabilizing elements.

    PubMed

    Takada, Y; Nakajima, H; Okuno, O; Okabe, T

    2001-03-01

    Binary titanium alloys with the beta-stabilizing elements of Co, Cr, Cu, Fe, Mn and Pd (up to 30%) and Ag (up to 45%) were examined through metallographic observation and X-ray diffractometry to determine whether beta phases that are advantageous for dental use could be retained. Corrosion behavior was also investigated electrochemically and discussed thermodynamically. Some cast alloys with Co, Cr, Fe, Mn, and Pd retained the beta phase, whereas those with Ag and Cu had no beta phase. In some alloys, an intermetallic compound formed, based on information from the phase diagram. The corrosion resistance deteriorated in the TiAg alloys because Ti2Ag and/or TiAg intermetallic compounds preferentially dissolved in 0.9% NaCl solution. On the other hand, the remaining titanium alloys became easily passive and revealed good corrosion resistance similar to pure titanium since their matrices seemed to thermodynamically form titanium oxides as did pure titanium.

  17. Multiscale model of metal alloy oxidation at grain boundaries

    SciTech Connect

    Sushko, Maria L.; Alexandrov, Vitali Y.; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

    2015-06-07

    High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model at experimentally relevant length scales is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr2O3. This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl2O4. Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3–10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr2O3 has a plate-like structure with 1.2 - 1.7 nm wide pores running along the grain boundary, while NiAl2O4 has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular

  18. Alloying element's substitution in titanium alloy with improved oxidation resistance and enhanced magnetic properties

    NASA Astrophysics Data System (ADS)

    Yu, Ang-Yang; Wei, Hua; Hu, Qing-Miao; Yang, Rui

    2017-01-01

    First-principles method is used to characterize segregation and magnetic properties of alloyed Ti/TiO2interface. We calculate the segregation energy of the doped Ti/TiO2 interface to investigate alloying atom's distribution. The oxidation resistance of Ti/TiO2 interface is enhanced by elements Fe and Ni but reduced by element Co. Magnetism could be produced by alloying elements such as Co, Fe and Ni in the bulk of titanium and the surface of Ti at Ti/TiO2 interface. The presence of these alloying elements could transform the non-magnetic titanium alloys into magnetic systems. We have also calculated the temperature dependence of magnetic permeability for the doped and pure Ti/TiO2 interfaces. Alloying effects on the Curie temperature of the Ti/TiO2 interface have been elaborated.

  19. Oxidation, carburization and/or sulfidation resistant iron aluminide alloy

    DOEpatents

    Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier S.; Hajaligol, Mohammad R.; Lilly, Jr., A. Clifton

    2003-08-19

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, .ltoreq.1% Cr and either .gtoreq.0.05% Zr or Zro.sub.2 stringers extending perpendicular to an exposed surface of the heating element or .gtoreq.0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B. .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, .ltoreq.1% oxygen, .ltoreq.3% Cu, balance Fe.

  20. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, J.E.; Kelly, T.F.

    1999-06-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

  1. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, John E.; Kelly, Thomas F.

    1999-01-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains.

  2. Influence of the casting processing route on the corrosion behavior of dental alloys.

    PubMed

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route.

  3. Experimental study on the dynamic mechanical properties of titanium alloy after thermal oxidation

    NASA Astrophysics Data System (ADS)

    Niu, Xiaoyan; Yu, Yingjie; Ma, Lianhua; Chen, Liangbiao

    2016-06-01

    In this study, the dynamic compressive properties of thermally oxidized TC4 (Ti-6Al-4V) titanium alloys were studied with split Hopkinson pressure bar. The dynamic tests were conducted under multiple strain rates from 400 to 2000 s-1 and different testing temperatures from 25 to 200 °C. Data for the true stress-strain curves of thermally oxidized TC4 titanium alloy are presented. They show that the thermal oxidation increases both the dynamic compressive strength of TC4 titanium and the rate of strain hardening. Higher compressive strengths of the material were obtained by applying higher strain rates. Under a strain rate of 2000 s-1, the stress-strain curves of TC4 titanium alloys exhibit both strain-rate-hardening behavior and thermal softening behavior. The oxidation temperature has little effect on dynamic properties of TC4 titanium alloy, but choosing different holding time for oxidation could greatly affect the initiation of plastic deformation and thus might potentially improve the ductility of the treated material. Furthermore, the data show that the increase in the testing temperature results in much lower yield stresses of the treated material.

  4. Corrosion behavior of stainless steel-zirconium alloy waste forms.

    SciTech Connect

    Abraham, D. P.

    1999-01-13

    Stainless steel-zirconium (SS-Zr) alloys are being considered as waste forms for the disposal of metallic waste generated during the electrometallurgical treatment of spent nuclear fuel. The baseline waste form for spent fuels from the EBR-II reactor is a stainless steel-15 wt.% zirconium (SS-15Zr) alloy. This article briefly reviews the microstructure of various SS-Zr waste form alloys and presents results of immersion corrosion and electrochemical corrosion tests performed on these alloys. The electrochemical tests show that the corrosion behavior of SS-Zr alloys is comparable to those of other alloys being considered for the Yucca Mountain geologic repository. The immersion tests demonstrate that the SS-Zr alloys are resistant to selective leaching of fission product elements and, hence, suitable as candidates for high-level nuclear waste forms.

  5. Structural Analysis, Electrochemical Behavior, and Biocompatibility of Novel Quaternary Titanium Alloy with near β Structure

    NASA Astrophysics Data System (ADS)

    Popa, Monica; Calderon Moreno, Jose Maria; Vasilescu, Cora; Drob, Silviu Iulian; Neacsu, Elena Ionela; Coer, Andrej; Hmeljak, Julija; Zerjav, Gregor; Milošev, Ingrid

    2014-06-01

    This article analyses the microstructure, electrochemical behavior, and biocompatibility of a novel Ti-20Nb-10Zr-5Ta alloy with low Young's modulus (59 GPa) much closer to that of bone, between 10 and 30 GPa, than Ti and other Ti alloys used as implant biomaterial. XRD and SEM measurements revealed a near β crystalline microstructure containing β phase matrix and secondary α phase, with a typical grain size of around 200 μm. The corrosion behavior in neutral Ringer solution evidenced: self-passivation behavior characterizing a very resistant passive film; an easy passivation as a result of favorable influence of the alloying elements Nb, Zr, and Ta that participate with their passive oxides to the formation of the alloy passive film; low corrosion and ion release rates corresponding with very low toxicity. In MEM solution, the novel alloy demonstrated very high corrosion resistance and no susceptibility to localized corrosion. Biocompatibility was evaluated on in vitro human osteoblast-like and human immortalized pulmonary fibroblast cell (Wi-38) lines and the new Ti-20Nb-10Zr-5Ta alloy exhibited no cytotoxicity. The new Ti-20Nb-10Zr5Ta alloy is a promising material for implants due to combined properties of low elastic modulus, very low corrosion rate, and good biocompatibility.

  6. High-temperature oxidation of AZ91-0.3%Ca-0.1%Y alloy in air

    NASA Astrophysics Data System (ADS)

    Lee, Dong Bok; Abro, Muhammad Ali; You, Bong Sun

    2017-07-01

    AZ91 magnesium alloys containing 0.3% Ca and 0.1% Y were cast, and their oxidation behavior was investigated between 425 and 600 °C in atmospheric air to examine roles of Ca and Y during oxidation. During casting, Ca formed Al2Ca particles intergranularly, and reduced the amount of Al12Mg17 particles, while most of yttrium existed as Al2Y particles inter- and intra-granularly in the alloy. The AZ91 alloy oxidized fast above 425 °C, leading to complete ignition. By contrast, AZ91-0.3Ca-0.1Y alloy oxidized very slowly up to 550 °C. Calcium, which is more active than Mg, preferentially oxidized to CaO at the surface of the MgO-rich oxide to suppress the oxidation, evaporation and diffusion of Mg during the initial oxidation stage. Such suppression was due to the quite low vapor pressure and high stoichiometry of CaO. Calcium also suppressed the formation of less oxidation-resistant Al12Mg17 through forming oxidation-resistant Al2Ca in the alloy from the initial oxidation stage.

  7. Oxidation behavior of FeAl+Hf,Zr,B

    NASA Technical Reports Server (NTRS)

    Smialek, James L.; Doychak, Joseph

    1988-01-01

    The oxidation behavior of Fe-40Al-1Hf, Fe-40Al-1Hf-0.4B, and Fe-40Al-0.1Zr-0.4B (at. percent) alloys was characterized after 900, 1000, and 100 C exposures. Isothermal tests revealed parabolic kinetics after a period of transitional theta-alumina scale growth. The parabolic growth rates for the subsequent alpha-alumina scales were about five times higher than those for NiAl+0.1Zr alloys. The isothermally grown scales showed a propensity toward massive scale spallation due to both extensive rumpling from growth stresses and to an inner layer of HfO2. Cyclic oxidation for 200 1-hr cycles produced little degradation at 900 or 1000 C, but caused significant spallation at 1100 C in the form of small segments of the outer scale. The major difference in the cyclic oxidation of the three FeAl alloys was increased initial spallation for FeAl+Zr,B. Although these FeAl alloys showed many similarities to NiAl alloys, they were generally less oxidation resistant. It is believed that this resulted from nonoptimal levels of dopants and larger thermal expansion mismatch stresses.

  8. Superplastic behavior in a commercial 5083 aluminum alloy

    SciTech Connect

    Vetrano, J.S.; Lavender, C.A.; Smith, M.T.; Bruemmer, S.M. ); Hamilton, C.H. . Dept. of Mechanical and Materials Engineering)

    1994-03-01

    When considering the forming and post-forming properties required of a superplastic material, attractive candidates are commercial Al-Mg-Mn weldable alloys such as AA5083. There have been several investigations of hot deformation of 5083-type alloys in the literature. Only two studies evaluated commercial-purity 5083 and they achieved tensile elongations of 150% and 200%. Alloy modification has produced improved behavior in three 5083-type alloys developed specifically for SPF. Two were deemed high-purity 5083 (low Fe and Si) and achieved elongations of 450% and 630%. Engineering strains up to 700% were measured by Watanabe et al. in a 5083-based alloy with the addition of 0.6% Cu as a grain refiner. These results suggest that alloy modifications such as reduced Fe and Si contents or Cu additions may be required to improve superplastic response. Unfortunately, specific SPF-grade 5083 alloys are substantially more expensive than the commercial grade, and the addition of Cu decreases the corrosion resistance of the base material. The purpose of this work is to examine the effect of prior degrees of cold work on the SPF behavior of a standard-grade 5083 alloy. Superplastic behavior of this material at 510[degree]C is assessed and compared to published results for the SPF-grade alloys.

  9. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  10. The role of dispersoids in maintaining the corrosion resistance of mechanically alloyed oxide dispersion strengthened alloys

    SciTech Connect

    Cama, H.; Hughes, T.A.

    1995-05-15

    Amongst the various commercial mechanically alloyed (MA) oxide dispersion strengthened (ODS) alloys available, ferritic alloys are most suitable for use at temperatures exceeding 1,100 C, since {gamma}{prime} particle dissolution results in the loss of strength of nickel based MA ODS alloys. In commercial MA ODS alloys, yttria particles are commonly added in the starting powers, and it is well known that they are not retained in the final product because they react with aluminum and oxygen present in the system during thermomechanical processing and form mixed (Y,Al) oxide particles. In this paper the role of (Y,Al) oxide particles in maintaining the overall aluminum concentration in the matrix necessary to repair the outer oxide scale is discussed. It is well known that during exposure in air, aluminum is lost from the bulk of MA ODS alloys to the growth of a surface alumina film. The extent of aluminum lost is dependent on the section thickness and can significantly affect the volume fraction of the aluminum rich dispersoids. Coarsening of the dispersoids at temperatures up to 1,200 C in the thick MA 956 bar occurs without significant aluminum loss, while their volume fraction increases continuously. However, coarsening of the dispersoids in the thinner ODM 751 tube at 1,200 and 1,300 C is accompanied by dissolution of the dispersoid particles in order to maintain the aluminum concentration in the matrix.

  11. Oxide dispersion strengthening of alloys. (Latest citations from the Metals Abstracts/Alloys Index database). Published Search

    SciTech Connect

    Not Available

    1993-09-01

    The bibliography contains citations concerning oxide dispersion strengthening and hardening of alloys. The citations include methods of alloy preparation, and mechanical and physical properties. The high temperature characteristics of such dispersion hardening allows use of the alloys in gas turbines as turbine blades and combustor components, and in boilers, as refractories and combustors. Applications of oxide dispersion hardening include noble metals, steels, aluminum, superalloys, and powder metallurgy for many nonferrous alloys. (Contains 250 citations and includes a subject term index and title list.)

  12. Effect of oxide layer formation on deformation of aluminum alloys under fire conditions

    SciTech Connect

    Yilmaz, Nadir; Vigil, Francisco M.; Tolendino, Greg; Gill, Walt; Donaldson, A. Burl

    2015-05-14

    The purpose of this study is to investigate the structural behavior of aluminum alloys used in the aerospace industry when exposed to conditions similar to those of an accident scenario, such as a fuel fire. This study focuses on the role that the aluminum oxide layer plays in the deformation and the strength of the alloy above melting temperature. To replicate some of the thermal and atmospheric conditions that the alloys might experience in an accident scenario, aluminum rod specimens were subjected to temperatures near to or above their melting temperature in air, nitrogen, and vacuum environments. The characteristics of their deformation, such as geometry and rate of deformation, were observed. Tests were conducted by suspending aluminum rods vertically from an enclosure. This type of experiment was performed in two different environments: air and nitrogen. The change in environments allowed the effects of the oxide layer on the material strength to be analyzed by inhibiting the growth of the oxide layer. Observations were reported from imaging taken during the experiment showing creep behavior of aluminum alloys at elevated temperatures and time to failure. In addition, an example of tensile load–displacement data obtained in air and vacuum was reported to understand the effect of oxide layer on aluminum deformation and strength.

  13. Effect of oxide layer formation on deformation of aluminum alloys under fire conditions

    DOE PAGES

    Yilmaz, Nadir; Vigil, Francisco M.; Tolendino, Greg; ...

    2015-05-14

    The purpose of this study is to investigate the structural behavior of aluminum alloys used in the aerospace industry when exposed to conditions similar to those of an accident scenario, such as a fuel fire. This study focuses on the role that the aluminum oxide layer plays in the deformation and the strength of the alloy above melting temperature. To replicate some of the thermal and atmospheric conditions that the alloys might experience in an accident scenario, aluminum rod specimens were subjected to temperatures near to or above their melting temperature in air, nitrogen, and vacuum environments. The characteristics ofmore » their deformation, such as geometry and rate of deformation, were observed. Tests were conducted by suspending aluminum rods vertically from an enclosure. This type of experiment was performed in two different environments: air and nitrogen. The change in environments allowed the effects of the oxide layer on the material strength to be analyzed by inhibiting the growth of the oxide layer. Observations were reported from imaging taken during the experiment showing creep behavior of aluminum alloys at elevated temperatures and time to failure. In addition, an example of tensile load–displacement data obtained in air and vacuum was reported to understand the effect of oxide layer on aluminum deformation and strength.« less

  14. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , TENSILE PROPERTIES, TITANIUM ALLOYS, YTTRIUM COMPOUNDS....CERAMIC COATINGS , *METAL COATINGS , *VANADIUM ALLOYS, ALLOYS, ANTIOXIDANTS, BORON COMPOUNDS, COATINGS , DEFORMATION, ELECTRODEPOSITION, FLAME SPRAYING...HEAT RESISTANT ALLOYS, HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, MECHANICAL PROPERTIES, NICKEL, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES, PLATING

  15. Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Merrick, H. F.

    1980-01-01

    MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

  16. Oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, Ken; Baxter, David J.

    1984-01-01

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1-8 wt. % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500.degree.-1000.degree. C.

  17. Improved oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, K.; Baxter, D.J.

    1983-07-26

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1 to 8 wt % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500 to 1000/sup 0/C.

  18. Cyclic Oxidation of Single-Crystal NiAl-X Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Barrett, Charles A.; Darolia, Ram

    1999-01-01

    Several single-crystal NiAl-X alloys (X = Hf, Ti, Cr, Ga) were cyclically oxidized at 1000 C for up to 1000 1-hr cycles. The alloys all showed protective, adherent alpha-Al2O3 scale formation with positive weight change behavior throughout the test. There was no clear correlation between the composition of the various alloys and the specific weight gain although the ranking by weight change was relatively consistent for two duplicate series of samples. The presence of Hf (0.5 - 0.8 at.%) resulted in the internal formation of Al2O3/HfO2 "stringers." Diffusion of Hf to the growing oxide stringers resulted in the development of a near-surface layer depleted of these precipitates.

  19. Microstructure and surface chemistry of amorphous alloys important to their friction and wear behavior

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1986-01-01

    An investigation was conducted to examine the microstructure and surface chemistry of amorphous alloys, and their effects on tribological behavior. The results indicate that the surface oxide layers present on amorphous alloys are effective in providing low friction and a protective film against wear in air. Clustering and crystallization in amorphous alloys can be enhanced as a result of plastic flow during the sliding process at a low sliding velocity, at room temperature. Clusters or crystallines with sizes to 150 nm and a diffused honeycomb-shaped structure are produced on sizes to 150 nm and a diffused honeycomb-shaped structure are produced on the wear surface. Temperature effects lead to drastic changes in surface chemistry and friction behavior of the alloys at temperatures to 750 C. Contaminants can come from the bulk of the alloys to the surface upon heating and impart to the surface oxides at 350 C and boron nitride above 500 C. The oxides increase friction while the boron nitride reduces friction drastically in vacuum.

  20. Oxidation- and Creep-Enhanced Fatigue of Haynes 188 Alloy-Oxide Scale System Under Simulated Pulse Detonation Engine Conditions

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Fox, Dennis S.; Miller, Robert A.

    2002-01-01

    The development of the pulse detonation engine (PDE) requires robust design of the engine components that are capable of enduring harsh detonation environments. In this study, a high cycle thermal fatigue test rig was developed for evaluating candidate PDE combustor materials using a CO2 laser. The high cycle thermal fatigue behavior of Haynes 188 alloy was investigated under an enhanced pulsed laser test condition of 30 Hz cycle frequency (33 ms pulse period, and 10 ms pulse width including 0.2 ms pulse spike). The temperature swings generated by the laser pulses near the specimen surface were characterized by using one-dimensional finite difference modeling combined with experimental measurements. The temperature swings resulted in significant thermal cyclic stresses in the oxide scale/alloy system, and induced extensive surface cracking. Striations of various sizes were observed at the cracked surfaces and oxide/alloy interfaces under the cyclic stresses. The test results indicated that oxidation and creep-enhanced fatigue at the oxide scale/alloy interface was an important mechanism for the surface crack initiation and propagation under the simulated PDE condition.

  1. Microstructure and Fracture Behavior of Tungsten Heavy Alloys

    SciTech Connect

    Sunwoo, A

    2003-06-01

    The 93% W-5.6% Ni-1.4% Fe and 93.1% W-4.7% Ni-2.2% Co alloys (WHA) provided by Army Research Laboratory (ARL), Aberdeen are characterized to determine the effects of matrix alloying and swaging on the microstructure and fracture behavior. The W particles are oblong with respect to the swaging direction. The microstructure of the W-Ni-Fe alloy reveals good cohesive bonding between W particles, but there is W-matrix interface separation and matrix alloy cracking. The microstructure of the W-Ni-Co alloy reveals regions of good cohesive bonding between W particles, but also regions where some wetting has not occurred by the liquid. No evidence was observed of matrix alloy cracking. The fracture characteristic of WHA is dominantly cleavage of W particles.

  2. Constitutive behavior of tantalum and tantalum-tungsten alloys

    NASA Astrophysics Data System (ADS)

    Chen, Shuh Rong; Gray, George T.

    1996-10-01

    The effects of strain rate, temperature, and tungsten alloying on the yield stress and the strainhardening behavior of tantalum were investigated. The yield and flow stresses of unalloyed Ta and tantalum-tungsten alloys were found to exhibit very high rate sensitivities, while the hardening rates in Ta and Ta-W alloys were found to be insensitive to strain rate and temperature at lower temperatures or at higher strain rates. This behavior is consistent with the observation that overcoming the intrinsic Peierls stress is shown to be the rate-controlling mechanism in these materials at low temperatures. The dependence of yield stress on temperature and strain rate was found to decrease, while the strain-hardening rate increased with tungsten alloying content. The mechanical threshold stress (MTS) model was adopted to model the stress-strain behavior of unalloyed Ta and the Ta-W alloys. Parameters for the constitutive relations for Ta and the Ta-W alloys were derived for the MTS model, the Johnson—Cook (JC), and the Zerilli-Armstrong (ZA) models. The results of this study substantiate the applicability of these models for describing the high strain-rate deformation of Ta and Ta-W alloys. The JC and ZA models, however, due to their use of a power strain-hardening law, were found to yield constitutive relations for Ta and Ta-W alloys that are strongly dependent on the range of strains for which the models were optimized.

  3. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  4. Development of porosity in an oxide dispersion strengthened ferritic alloy containing nanoscale oxide particles

    SciTech Connect

    Schneibel, Joachim H; Liu, Chain T; Hoelzer, David T; Mills, Michael J.; Sarosi, P. M.; Hayashi, Taisuke; Wendt, Ullrich; Heyse, Hartmut

    2007-01-01

    The development of porosity at 1000 C in an oxide dispersion strengthened ferritic alloy containing ultra-fine oxide particles with diameters on the order of a few nm is investigated. A comparison with an alloy fabricated by internal oxidation demonstrates that the porosity formation is associated with mechanical alloying with Y2O3 in argon. The pores grow in spite of a sub-micron grain size suggesting that the grain boundaries are not effective paths for removing entrapped gas from the pores.

  5. COMPARATIVE CORROSION BEHAVIOR OF TWO PALLADIUM CONTAINING TITANIUM ALLOYS

    SciTech Connect

    T. Lian, T. Yashiki, T. Nakayama, T. Nakanishi, R. B. Rebak

    2006-07-23

    The ASTM standard B 265 provides the requirements for the chemical composition of titanium (Ti) alloys. It is planned to use corrosion resistant and high strength titanium alloys to fabricate the drip shield at the proposed Yucca Mountain Repository. Titanium grade (Gr) 7 (R52400) and other Ti alloys are currently being characterized for this application. Ti Gr 7 contains 0.15% Palladium (Pd) to increase its corrosion performance. In this article we report results on the comparative short term corrosion behavior of Ti Gr 7 and a Ruthenium (Ru) containing alloy (Ti Gr 33). Ti Gr 33 also contains a small amount of Pd. Limited electrochemical testing such as polarization resistance and cyclic potentiodynamic curves showed that both alloys have a similar corrosion behavior in the tested environments.

  6. Comparative Corrosion Behavior of Two Palladium Containing Titanium Alloys

    SciTech Connect

    Lian, T; Yashiki, T; Nakayama, T; Nakanishi, T; Rebak, R B

    2006-02-05

    The ASTM standard B 265 provides the requirements for the chemical composition of titanium (Ti) alloys. It is planned to use corrosion resistant and high strength titanium alloys to fabricate the drip shield at the proposed Yucca Mountain Repository. Titanium grade (Gr) 7 (R52400) and other Ti alloys are currently being characterized for this application. Ti Gr 7 contains 0.15% Palladium (Pd) to increase its corrosion performance. In this article we report results on the comparative short term corrosion behavior of Ti Gr 7 and a Ruthenium (Ru) containing alloy (Ti Gr 33). Ti Gr 33 also contains a small amount of Pd. Limited electrochemical testing such as polarization resistance and cyclic potentiodynamic curves showed that both alloys have a similar corrosion behavior in the tested environments.

  7. Formation of multilayered scale during the oxidation of NiAl–Mo alloy

    SciTech Connect

    Ray, P K; Akinc, M; Kramer, M J

    2014-05-01

    We have studied the oxidation behavior of a hypereutectic NiAl-Mo alloy. This alloy showed an initial rapid mass loss followed by a relatively steady state behavior. The oxide scale formed during the oxidation process was seen to have a multilayered structure comprising of NiO, NiAl2O4, NiMoO4 and Al2O3 with minor amounts of MoO2 in the sub-scale region. The oxidation behavior is influenced significantly by the formation and stability of the constituent oxides, especially NiMoO4. Hence the decomposition behavior of NiMoO4 in the 1100-1200 degrees C was studied as well. The thermal decomposition of the NiMoO4 was slow at 1100 degrees C, but accelerated at 1200 degrees C, resulting in the formation of NiO, which remained in the oxide scale, and MoO3, which volatilized away. (C) 2014 Elsevier B.V. All rights reserved.

  8. Deformation behavior and microstructure evolution of wrought magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  9. Investigation of Superplastic Behavior in FSP 5083 Aluminum Alloy

    DTIC Science & Technology

    2007-06-01

    Mishra, M. Mahoney, “Microstructural investigation of friction stir welded 7050 -T651 aluminum .” Acta Materialia. Vol. 51 (2007...SUPERPLASTIC BEHAVIOR IN FSP 5083 ALUMINUM ALLOY by Marc Thompson Bland June 2007 Thesis Advisor: Terry R. McNelley Co-Advisor...COVERED Master’s Thesis 4. TITLE AND SUBTITLE Investigation of Superplastic Behavior in FSP 5083 Aluminum Alloy 6. AUTHOR(S) Marc Thompson Bland

  10. Processability and High Temperature Behavior of Emerging Aerospace Alloys

    DTIC Science & Technology

    1988-08-01

    I F opy IOSR-Th. 8-O0 970 - SC5459.AR - c Copy No. 4 0i Q PROCESSABILITY AND HIGH TEMPERATURE BEHAVIOR OF EMERGING AEROSPACE ALLOYS ANNUAL REPORT NO...NO. NO. ACCESSION NO. b0’ 2306 A\\ 11. TITLE finclude Security Classficationi PROCESSABILITY AND HIGH TEMPERATURE BEHAVIOR OF EMERGING AEROSPACE ALLOYS...conducted. Progress of microstruc - turel refinement and changes in misorientation between subgrains are determined to delineate the path for optimum

  11. Model for nonprotective oxidation of Al-Mg alloys

    SciTech Connect

    Zayan, M.H. )

    1990-12-01

    The oxidation of Al-5Mg alloy has been studied at 550 C in dry air. Morphological details of the MgO layers which develop on this alloy during high-temperature oxidation have been studied by scanning electron microscopy (SEM). A localized detachment of the protective, adherent MgO layer was found, which is caused by voids formed by vacancy condensation at the metal-oxide interface. The source of these vacancies was the outward diffusion of Mg though the oxide layer. Continuing growth of these voids was responsible for cracking of oxide ridges and nodules, as well as the growth of new MgO having a cauliflower morphology. A model describing the process of the outward diffusion is given.

  12. Oxidation rates of niobium and tantalum alloys at low pressures

    SciTech Connect

    DiStefano, J.R.; Hendricks, J.W. )

    1994-06-01

    Niobium and tantalum alloys have excellent properties for use in high-temperature, space-power applications, but must be protected from oxidation that would result from exposure to air in ground-evaluation tests. The oxygen-uptake/oxidation rates of three alloys, Nb-1Zr, PWC-11, and ASTAR-811C were measured at oxygen partial pressure of 10[sup [minus]6] and 10[sup [minus]7] torr at temperatures up to 1350 K. No visible oxide film was observed, and the oxidation rate was found to be linearly proportional to pressure and exponentially proportional to temperature. A thin molybdenum coating on Nb-1Zr was a barrier to low-pressure oxidation at 773 K. 13 refs., 6 figs., 7 tabs.

  13. oxide and FeNi alloy: product dependence on the reduction ability

    NASA Astrophysics Data System (ADS)

    Cao, Jungang; Qin, Yuyang; Li, Minglun; Zhao, Shuyuan; Li, Jianjun

    2014-12-01

    Based on the sol-gel combustion method, stoichiometric Fe3+, Mn2+, Ni2+ ions and citric acid were chosen as the initial reactants for the preparation of magnetic particles. Due to the different reduction ability of metal ions, completely different magnetic products (MnFe2O4 oxide and FeNi alloy) were obtained by heating the flakes at 600 °C under nitrogen atmosphere. MnFe2O4 particles exhibit superparamagnetic behavior at room temperature, and martensitic phase transformation is observed magnetically at 125 K for FeNi alloy particles.

  14. Characterization of AZ31 magnesium alloy by duplex process combining laser surface melting and plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Liu, Cancan; Liang, Jun; Zhou, Jiansong; Li, Qingbiao; Wang, Lingqian

    2016-09-01

    Top ceramic coatings were fabricated on the laser surface melting (LSM) modified AZ31 alloy by plasma electrolytic oxidation (PEO) in a phosphate electrolyte. The effect of LSM treatment on the microstructure and corrosion behavior of the bare and PEO treated AZ31 alloy was evaluated. Results showed that LSM treatment produced a homogeneous modified layer with redistributed intermetallic compounds, resulting in enhanced corrosion resistance of AZ31 alloy. The LSM treatment had no obvious influence on the surface and cross-sectional microstructures of the PEO coatings on AZ31 alloy. Besides, MgO was the main constituent for PEO coatings, regardless of LSM pretreatment. However, the long-term corrosion properties of the PEO coated AZ31 alloy with LSM pretreatment revealed large enhancement. Based on the analysis of microstructure and corrosion property, the corrosion mechanisms of the PEO and LSM-PEO coated AZ31 alloy were proposed.

  15. Comparative thermal fatigue resistance of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Bizon, P. T.

    1981-01-01

    The thermal fatigue resistance of several oxide dispersion strengthened (ODS) alloys has been evaluated through cyclic exposure in fluidized beds. The ODS nickel-base alloy MA 754 and ODS iron-base alloy MA 956 as well as four experimental ODS Ni-16Cr-4.5Al base alloys with and without Ta additions were examined. Both bare and coated alloys were subjected to up to 6000 cycles where each cycle consisted of a 3 minute immersion in a fluidized bed at 1130 C followed by a 3 minute immersion in a bed at 357 C. Testing revealed that the thermal fatigue resistance of the ODS nickel-base alloys was excellent and about equal to that of directionally solidified superalloys. However, the thermal fatigue resistance of MA 956 was found to be poor. Metallographic examination of tested specimens revealed that, in general, the post-test microstructures can be rationalized on the basis of previous diffusion, mechanical property, and oxidation studies.

  16. Oxidation of Palladium-Chromium Alloys for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Piltch, Nancy D.; Jih-Fen, Lei; Zeller, Mary V.

    1994-01-01

    An alloy consisting of Pd with 13 wt % Cr is a promising material for high temperature applications. High temperature performance is degraded by the oxidation of the material, which is more severe in the fine wires and thin films used for sensor applications than in the bulk. The present study was undertaken to improve our understanding of the physical and chemical changes occurring at these temperatures and to identify approaches to limit oxidation of the alloy. The alloy was studied in both ribbon and wire forms. Ribbon samples were chosen to examine the role of grain boundaries in the oxidation process because of the convenience of handling for the oxidation studies. Wire samples 25 microns in diameter which are used in resistance strain gages were studied to correlate chemical properties with observed electrical, physical, and structural properties. Overcoating the material with a metallic Cr film did prevent the segregation of Pd to the surface; however, it did not eliminate the oxidation of the alloy.

  17. On The Creep Behavior Of Niobium-Modified Zirconium Alloys

    SciTech Connect

    Charit, I.; Murty, K.L.

    2006-07-01

    Zr alloys remain the main cladding materials in most water reactors. Historically, a series of Zircaloys were developed, and two versions, Zircaloy-2 and -4, are still employed in many reactors. The recent trend is to use the Nb-modified zirconium alloys where it has been shown that Nb addition improves cladding performance in various ways, most significant being superior long-term corrosion resistance. Hence, new alloys with Nb additions have recently been developed, such as Zirlo{sup TM(i)} and M5TM{sup (ii)}. Although it is known that creep properties improve, there have been very few data available to precisely evaluate the creep characteristics of new commercial alloys. However, the creep behavior of many Nb-modified zirconium alloys has been studied in several occasions. In this study, we have collected the creep data of these Nb-modified alloys from the open literature as well as our own study over a wide range of stresses and temperatures. The data have been compared with those of conventional Zr and Zircaloys to determine the exact role Nb plays. It has been argued that Nb-modified zirconium alloys would behave as a Class-A alloy (stress exponent of 3) with the Nb atoms forming solute atmospheres around dislocations and thus, impeding dislocation glide under suitable conditions. On the other hand, zirconium and Zircaloys behave as Class-M alloys with a stress exponent of {>=} 4, attesting to the dislocation climb-controlled deformation mode. (authors)

  18. Effect of Nb on the Microstructure, Mechanical Properties, Corrosion Behavior, and Cytotoxicity of Ti-Nb Alloys

    PubMed Central

    Han, Mi-Kyung; Kim, Jai-Youl; Hwang, Moon-Jin; Song, Ho-Jun; Park, Yeong-Joon

    2015-01-01

    In this paper, the effects of Nb addition (5–20 wt %) on the microstructure, mechanical properties, corrosion behavior, and cytotoxicity of Ti-Nb alloys were investigated with the aim of understanding the relationship between phase/microstructure and various properties of Ti-xNb alloys. Phase/microstructure was analyzed using X-ray diffraction (XRD), SEM, and TEM. The results indicated that the Ti-xNb alloys (x = 10, 15, and 20 wt %) were mainly composed of α + β phases with precipitation of the isothermal ω phase. The volume percentage of the ω phase increased with increasing Nb content. We also investigated the effects of the alloying element Nb on the mechanical properties (including Vickers hardness and elastic modulus), oxidation protection ability, and corrosion behavior of Ti-xNb binary alloys. The mechanical properties and corrosion behavior of Ti-xNb alloys were found to be sensitive to Nb content. These experimental results indicated that the addition of Nb contributed to the hardening of cp-Ti and to the improvement of its oxidation resistance. Electrochemical experiments showed that the Ti-xNb alloys exhibited superior corrosion resistance to that of cp-Ti. The cytotoxicities of the Ti-xNb alloys were similar to that of pure titanium. PMID:28793546

  19. An oxide dispersion strengthened alloy for gas turbine blades

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1979-01-01

    The strength of the newly developed alloy MA-6000E is derived from a nickel alloy base, an elongated grain structure, naturally occurring precipitates of gamma prime, and an artificial distribution of extremely fine, stable oxide particles. Its composition is Ni-15Cr-2Mo-2Ta-4W-4.5Al-2.5Ti-0.15Zr 0.05C-0.01B-1.1Y2O3. It exhibits the strength of a conventional nickel-base alloy at 1400 F but is quite superior at 2000 F. Its shear strength is relatively low, necessitating consideration of special joining procedures. Its high cycle, low cycle, and thermal fatigue properties are excellent. The relationship between alloy microstructure and properties is discussed.

  20. Schottky barrier height behavior of Pt-Ru alloy contacts on single-crystal n-ZnO

    SciTech Connect

    Nagata, T.; Haemori, M.; Hayakawa, R.; Yoshitake, M.; Chikyow, T.; Volk, J.; Yamashita, Y.; Yoshikawa, H.; Ueda, S.; Kobayashi, K.

    2010-05-15

    We investigated the Schottky barrier height (SBH) behavior of binary alloy Schottky contacts on n-type zinc oxide (n-ZnO) single crystals. Pt-Ru alloy electrodes were deposited on the Zn-polar and O-polar faces of ZnO substrates by combinatorial ion-beam deposition under identical conditions. The crystal structures of the Pt-Ru alloy film changed from the Pt phase (cubic structure) to the Ru phase (hexagonal structure) in the Pt-Ru alloy phase diagram with decreasing Pt content. The SBH, determined from current-voltage measurements, decreased with decreasing Pt content, indicating that the SBH behavior also followed the Pt-Ru alloy phase diagram. The alloy electrodes on the Zn-polar face showed better Schottky properties than those on the O-polar face. Hard x-ray photoelectron spectroscopy revealed a difference in the interface oxidization of the Pt-Ru alloy: the interface of the O-polar face and Pt-Ru mixed phase with poor crystallinity had a more oxidized layer than that of the Zn-polar face. As a result of this oxidization, the O-polar face, Pt-Ru mixed, and Ru phases showed poor Schottky properties.

  1. Transition Metal Oxide Alloys as Potential Solar Energy Conversion Materials

    SciTech Connect

    Toroker, Maytal; Carter, Emily A.

    2013-02-21

    First-row transition metal oxides (TMOs) are inexpensive potentia alternative materials for solar energy conversion devices. However, some TMOs, such as manganese(II) oxide, have band gaps that are too large for efficiently absorbing solar energy. Other TMOs, such as iron(II) oxide, have conduction and valence band edges with the same orbital character that may lead to unfavorably high electron–hole recombination rates. Another limitation of iron(II) oxide is that the calculated valence band edge is not positioned well for oxidizing water. We predict that key properties, including band gaps, band edge positions, and possibly electron–hole recombination rates, may be improved by alloying TMOs that have different band alignments. A new metric, the band gap center offset, is introduced for simple screening of potential parent materials. The concept is illustrated by calculating the electronic structure of binary oxide alloys that contain manganese, nickel, iron, zinc, and/or magnesium, within density functional theory (DFT)+U and hybrid DFT theories. We conclude that alloys of iron(II) oxide are worth evaluating further as solar energy conversion materials.

  2. Reduction of Oxidative Melt Loss of Aluminum and Its Alloys

    SciTech Connect

    Dr. Subodh K. Das; Shridas Ningileri

    2006-03-17

    This project led to an improved understanding of the mechanisms of dross formation. The microstructural evolution in industrial dross samples was determined. Results suggested that dross that forms in layers with structure and composition determined by the local magnesium concentration alone. This finding is supported by fundamental studies of molten metal surfaces. X-ray photoelectron spectroscopy data revealed that only magnesium segregates to the molten aluminum alloy surface and reacts to form a growing oxide layer. X-ray diffraction techniques that were using to investigate an oxidizing molten aluminum alloy surface confirmed for the first time that magnesium oxide is the initial crystalline phase that forms during metal oxidation. The analytical techniques developed in this project are now available to investigate other molten metal surfaces. Based on the improved understanding of dross initiation, formation and growth, technology was developed to minimize melt loss. The concept is based on covering the molten metal surface with a reusable physical barrier. Tests in a laboratory-scale reverberatory furnace confirmed the results of bench-scale tests. The main highlights of the work done include: A clear understanding of the kinetics of dross formation and the effect of different alloying elements on dross formation was obtained. It was determined that the dross evolves in similar ways regardless of the aluminum alloy being melted and the results showed that amorphous aluminum nitride forms first, followed by amorphous magnesium oxide and crystalline magnesium oxide in all alloys that contain magnesium. Evaluation of the molten aluminum alloy surface during melting and holding indicated that magnesium oxide is the first crystalline phase to form during oxidation of a clean aluminum alloy surface. Based on dross evaluation and melt tests it became clear that the major contributing factor to aluminum alloy dross was in the alloys with Mg content. Mg was

  3. Atom probe tomography study of alloying element distributions in Zr alloys and their oxides

    NASA Astrophysics Data System (ADS)

    Dong, Yan; Motta, Arthur T.; Marquis, Emmanuelle A.

    2013-11-01

    A detailed study of alloying element distributions in the metal and oxygen rich regions of corroded Zr alloys and of the phases formed ahead of the oxide front was conducted using atom probe tomography (APT). A consistent sequence of sub-oxide phases is observed ahead of the ZrO2 oxide front, consisting of (i) a thin layer of equiatomic ZrO (occasionally slightly over and under stoichiometric) (ii) saturated solid solution Zr(O)sat, and (iii) a slowly decreasing oxygen profile into the metal. The results also show that the distribution of the alloying elements in the metal is more inhomogeneous than previously thought and that in the oxygen-rich phases enhanced segregation is observed, compared to the metal. the stable oxide ZrO2 (which is in contact with water), the equiatomic suboxide ZrO (both slightly sub and superstoichiometric, denoted here ZrO1+x and ZrO1-x), a saturated solution of constant oxygen content at about 30% O, denoted Zr(O)sat, and an undersaturated solid solution of O in Zr, denoted Zr(O), the oxygen content of which decreases with distance from the oxide-metal interface. As stated above, the field evaporation behavior of these phases is drastically different, resulting in characteristic ions being evaporated from each phase. As a result, the phases can be identified both by atomic concentrations and by the nature of the ionic species evaporating from each phase. The latter method was also used to visualize the distribution of phases within needles. For example, it was found in the present study that oxygen was evaporated as O+, O2+, ZrO2+, ZrO3+, ZrO2+,ZrO22+,ZrO3+ with occasional instances of ZrO23+ and ZrO33+ observed. Zr ions (Zr2+, Zr3+) become significant in the Zr(O)sat phase. O2+ is only observed in the oxide (ZrO2) phase, so it is considered a marker for that phase. ZrO2+ and ZrO22+ are present both in the ZrO2 and ZrO1+x phases but absent in the ZrO1-x, Zr(O)sat and Zr(O) phase. the equiatomic ZrO phase (observed as both ZrO1+x and Zr

  4. High temperature, oxidation resistant noble metal-Al alloy thermocouple

    NASA Technical Reports Server (NTRS)

    Smialek, James L. (Inventor); Gedwill, Michael G. (Inventor)

    1994-01-01

    A thermocouple is disclosed. The thermocouple is comprised of an electropositive leg formed of a noble metal-Al alloy and an electronegative leg electrically joined to form a thermocouple junction. The thermocouple provides for accurate and reproducible measurement of high temperatures (600 - 1300 C) in inert, oxidizing or reducing environments, gases, or vacuum. Furthermore, the thermocouple circumvents the need for expensive, strategic precious metals such as rhodium as a constituent component. Selective oxidation of rhodium is also thereby precluded.

  5. Work hardening behavior in aluminum alloy 2090

    SciTech Connect

    Tseng, Carol

    1993-12-01

    An investigation into the work hardening behavior of an aluminum alloy 2090-T81 Al-3.05Cu-2.16Li-0.12Zr at various test temperatures, heat treatment conditions and microstructures was conducted. One microstructure consisted of unrecrystallized, highly textured grains, and the other microstructure was composed of recrystallized grains. Microstructural effects on work hardening were divided into two levels of contribution: the grain structure level, which consisted of the grain size and shape, subgrains and texture, and the microconsistent level, which included the precipitates and solutes. Two heat treatments were studied: the as-received, peak-aged condition, and the solution heat treated condition where the as-received plate was resolutionized. Observations of the deformed surface of both as-received grain structures at various prestrains indicated that there was no correlation between an increase in slip homogeneity and an increase in work hardening. The increase in out-of-plane grain rotation at lower temperatures was not primarily responsible for the increase in work hardening. In addition, the fully plastic deformation microstructure for the unrecrystallized microstructure appeared very inhomogeneous as the grains deformed in bands; there were also bands of grains that had very little to no deformation. From the work hardening plots it was found that an unrecrystallized, (110)<112> textured grain structure with a homogeneous distribution of subgrains produced the highest rate of work hardening between 300 K and 77 K. When the microconstituents are added to both grain structures, both the work hardening rate in the elastic-plastic and fully plastic regimes and the level of work hardening at which the elastic-plastic to fully plastic transition occurred were affected.

  6. Evidence of alloy formation during reduction of platinized tin oxide surfaces

    NASA Technical Reports Server (NTRS)

    Gardner, Steven D.; Hoflund, Gar B.; Davidson, Mark R.; Schryer, David R.

    1989-01-01

    Ion scattering spectroscopy, Auger electron spectroscopy, and electron spectroscopy for chemical analysis have been used to examine a platinized tin oxide catalyst surface before, during, and after reduction by annealing under vacuum at 250 to 450 C. These techniques were then used to examine the reduced surface after a room-temperature, low-pressure oxygen exposure. The spectral results and the behavior of the reduced surface toward oxygen exposure both indicate that a Pt/Sn alloy is produced during reduction.

  7. Oxidation resistant iron and nickel alloys for high temperature use

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Misra, S. K.; Wheaton, H. L.

    1970-01-01

    Iron-base and nickel-base alloys exhibit good oxidation resistance and improved ductility with addition of small amounts of yttrium, tantalum /or hafnium/, and thorium. They can be used in applications above the operating temperatures of the superalloys, if high strength materials are not required.

  8. Thermal fatigue and oxidation data of oxide dispersion-strengthened alloys

    NASA Technical Reports Server (NTRS)

    Hofer, K. E.; Hill, V. L.; Humphreys, V. E.

    1980-01-01

    Thermal fatigue and oxidation data were obtained 24 specimens representing 9 discrete oxide dispersion-strengthened alloy compositions or fabricating techniques. Double edge wedge specimens, both bare metal and coated for each systems, were cycled between fluidized beds maintained at 1130 C with a three minute immersion in each bed. The systems included alloys identified as 262 in hardness of HRC 38; 264 in hardness of HRC 38, 40 and 43; 265 HRC 39, 266 of HRC 37 and 40; 754; and 956. Specimens in the bare condition of 265 HRC 39 and 266 HRC 37 survived 6000 cycles without cracking on the small radius of the double edge wedge specimen. A coated specimen of 262 HRC 38, 266 HRC 37 and 266 HRC40 also survived 6000 cycles without cracking. A duplicate coated specimen of 262 HRC 38 alloy survived 5250 cycles before cracks appeared. All the alloys showed little weight change compared compared to alloys tested in prior programs.

  9. Creep crack growth behavior of several structural alloys

    NASA Astrophysics Data System (ADS)

    Sadananda, K.; Shahinian, P.

    1983-07-01

    Creep crack growth behavior of several high temperature alloys, Inconel 600, Inconel 625, Inconel X-750, Hastelloy X, Nimonic PE-16, Incoloy 800, and Haynes 25 (HS-25) was examined at 540, 650, 760, and 870 °C. Crack growth rates were analyzed in terms of both linear elastic stress intensity factor and J*-integral parameter. Among the alloys Inconel 600 and Hastelloy X did not show any observable crack growth. Instead, they deformed at a rapid rate resulting in severe blunting of the crack tip. The other alloys, Inconel 625, Inconel X-750, Incoloy 800, HS-25, and PE-16 showed crack growth at one or two temperatures and deformed continuously at other temperatures. Crack growth rates of the above alloys in terms ofJ* parameter were compared with the growth rates of other alloys published in the literature. Alloys such as Inconel X-750, Alloy 718, and IN-100 show very high growth rates as a result of their sensitivity to an air environment. Based on detailed fracture surface analysis, it is proposed that creep crack growth occurs by the nucleation and growth of wedge-type cracks at triple point junctions due to grain boundary sliding or by the formation and growth of cavities at the boundaries. Crack growth in the above alloys occurs only in some critical range of strain rates or temperatures. Since the service conditions for these alloys usually fall within this critical range, knowledge and understanding of creep crack growth behavior of the structural alloys are important.

  10. Oxide evolution on Alloy X-750 in simulated BWR environment

    NASA Astrophysics Data System (ADS)

    Tuzi, Silvia; Göransson, Kenneth; Rahman, Seikh M. H.; Eriksson, Sten G.; Liu, Fang; Thuvander, Mattias; Stiller, Krystyna

    2016-12-01

    In order to simulate the environment experienced by spacer grids in a boiling water reactor (BWR), specimens of the Ni-based Alloy X-750 were exposed to a water jet in an autoclave at a temperature of 286 °C and a pressure of 80 bar. The oxide microstructure of specimens exposed for 2 h, 24 h, 168 h and 840 h has been investigated mainly using electron microscopy. The specimens suffer mass loss due to dissolution during exposure. At the same time a complex layered oxide develops. After the longest exposure the oxide consists of two outer spinel layers consisting of blocky crystals, one intermediate layer of nickel oxide interspersed with Ti-rich oxide needles, and an inner layer of oxidized base metal. The evolution of the oxide leading up to this structure is discussed and a model is presented.

  11. Effects of point defect concentrations of the reactive element oxides on the oxidation kinetics of pure Ni and Ni-Cr alloys

    NASA Astrophysics Data System (ADS)

    Yan, Ruey-Fong

    The addition of some reactive element oxides, e.g. Ysb2Osb3 or ZrOsb2, has significant effects, e.g. improvement in scale adhesion and reduction in oxidation rate, on the oxidation behavior of chromia and alumina scale forming alloys at high temperatures. However, there is little agreement about how a small addition of an oxygen-active element can cause such profound effects. It was the goal of this project to study the growth kinetics of an oxide scale when different reactive-element oxides were added to pure Ni and Ni-Cr alloys and, consequently, to aid in clarifying the mechanism of reactive element effects. The oxidation kinetics were measured using a thermogravimetric analysis (TGA) method and the material characterization of oxide scale was conducted. The relationship between point defect structures and oxidation kinetics was discussed. The results in this research showed that Ysb2Osb3 and ZrOsb2 exhibited the reactive element effects on the oxidation behaviors of Ni and Ni-Cr alloys. In addition, the point defect concentrations of the reactive element oxide, Ysb2Osb3, were changed by doping of different valent oxides. The modification of point defect concentrations of the reactive element oxide dispersed phases did change the oxidation kinetics of the pure Ni and Ni-Cr alloys containing Ysb2Osb3. These results indicate that the transport properties of the reactive element oxide dispersed phases are one of the important factors in determining the growth rate of an oxide scale.

  12. Recrystallization behavior of a supersaturated Al Mn alloy

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Liu, W C

    2010-01-01

    The effect of concurrent precipitation on recrystallization behavior during the isothermal annealing of a supersaturated and deformed Al-Mn alloy was investigated. It is found that concurrent precipitation strongly affects the recrystallization behavior of this alloy. At low temperatures, concurrent precipitation retards recrystallization and results in large flat grains. The size of recrystallized grains decreases significantly with increasing temperature. The kinetics of recrystallization was determined by measurements of hardness. The JMAK exponent decreases from 3.0 to 0.8 as the annealing temperature increases from 371 C to 427 C. The activation energy for recrystallization of the alloy is about 456 kJ/mol. Concurrent precipitation enhances the activation energy for recrystallization of aluminum alloys.

  13. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  14. Microstructure and Mechanical Behavior of High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Licavoli, Joseph J.; Gao, Michael C.; Sears, John S.; Jablonski, Paul D.; Hawk, Jeffrey A.

    2015-10-01

    High-entropy alloys (HEAs) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion, usually of equal atomic percent, they have high configurational entropy, and thus, they hold the promise of interesting and useful properties such as enhanced strength and alloy stability. The present study investigates the mechanical behavior, fracture characteristics, and microstructure of two single-phase FCC HEAs CoCrFeNi and CoCrFeNiMn with some detailed attention given to melting, homogenization, and thermo-mechanical processing. Ingots approaching 8 kg in mass were made by vacuum induction melting to avoid the extrinsic factors inherent to small-scale laboratory button samples. A computationally based homogenization heat treatment was given to both alloys in order to eliminate any solidification segregation. The alloys were then fabricated in the usual way (forging, followed by hot rolling) with typical thermo-mechanical processing parameters employed. Transmission electron microscopy was subsequently used to assess the single-phase nature of the alloys prior to mechanical testing. Tensile specimens (ASTM E8) were prepared with tensile mechanical properties obtained from room temperature through 800 °C. Material from the gage section of selected tensile specimens was extracted to document room and elevated temperature deformation within the HEAs. Fracture surfaces were also examined to note fracture failure modes. The tensile behavior and selected tensile properties were compared with results in the literature for similar alloys.

  15. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, Randy B.

    1992-01-01

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation).

  16. Cyclic Oxidation of High-Temperature Alloy Wires in Air

    NASA Technical Reports Server (NTRS)

    Reigel, Marissa M.

    2004-01-01

    High-temperature alloy wires are proposed for use in seal applications for future re-useable space vehicles. These alloys offer the potential for improved wear resistance of the seals. The wires must withstand the high temperature environments the seals are subjected to as well as maintain their oxidation resistance during the heating and cooling cycles of vehicle re-entry. To model this, the wires were subjected to cyclic oxidation in stagnant air. of this layer formation is dependent on temperature. Slow growing oxides such as chromia and alumina are desirable. Once the oxide is formed it can prevent the metal from further reacting with its environment. Cyclic oxidation models the changes in temperature these wires will undergo in application. Cycling the temperature introduces thermal stresses which can cause the oxide layer to break off. Re-growth of the oxide layer consumes more metal and therefore reduces the properties and durability of the material. were used for cyclic oxidation testing. The baseline material, Haynes 188, has a Co base and is a chromia former while the other two alloys, Kanthal A1 and PM2000, both have a Fe base and are alumina formers. Haynes 188 and Kanthal A1 wires are 250 pm in diameter and PM2000 wires are 150 pm in diameter. The coiled wire has a total surface area of 3 to 5 sq cm. The wires were oxidized for 11 cycles at 1204 C, each cycle containing a 1 hour heating time and a minimum 20 minute cooling time. Weights were taken between cycles. After 11 cycles, one wire of each composition was removed for analysis. The other wire continued testing for 70 cycles. Post-test analysis includes X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) for phase identification and morphology.

  17. Niobium alloy heat pipes for use in oxidizing environments

    SciTech Connect

    Craig Wojcik, C. )

    1991-01-01

    Niobium alloys have been used for many years in rocket propulsion systems and afterburner sections of gas turbine engines. In these applications, adequate oxidation resistance is provided by protective silicide coatings. By utilizing these coatings and niobium powder metallurgy to produce porous wicks, it has been demonstrated that niobium alloy heat pipes can comfortably operate in flame temperatures exceeding 3000 K. Results of lithium corrosion tests on C-103 (Nb-10%Hf-1%Ti) up to 1477 K will be presented along with thermal performance data for specific heat pipe designs.

  18. Coatings for Oxidation and Hot Corrosion Protection of Disk Alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, Jim; Gabb, Tim; Draper, Sue; Miller, Bob; Locci, Ivan; Sudbrack, Chantal

    2017-01-01

    Increasing temperatures in aero gas turbines is resulting in oxidation and hot corrosion attack of turbine disks. Since disks are sensitive to low cycle fatigue (LCF), any environmental attack, and especially hot corrosion pitting, can potentially seriously degrade the life of the disk. Application of metallic coatings are one means of protecting disk alloys from this environmental attack. However, simply the presence of a metallic coating, even without environmental exposure, can degrade the LCF life of a disk alloy. Therefore, coatings must be designed which are not only resistant to oxidation and corrosion attack, but must not significantly degrade the LCF life of the alloy. Three different Ni-Cr coating compositions (29, 35.5, 45wt. Cr) were applied at two thicknesses by Plasma Enhanced Magnetron Sputtering (PEMS) to two similar Ni-based disk alloys. One coating also received a thin ZrO2 overcoat. The coated samples were also given a short oxidation exposure in a low PO2 environment to encourage chromia scale formation. Without further environmental exposure, the LCF life of the coated samples, evaluated at 760C, was less than that of uncoated samples. Hence, application of the coating alone degraded the LCF life of the disk alloy. Since shot peening is commonly employed to improve LCF life, the effect of shot peening the coated and uncoated surface was also evaluated. For all cases, shot peening improved the LCF life of the coated samples. Coated and uncoated samples were shot peened and given environmental exposures consisting of 500 hrs of oxidation followed by 50 hrs of hot corrosion, both at 760C). The high-Cr coating showed the best LCF life after the environmental exposures. Results of the LCF testing and post-test characterization of the various coatings will be presented and future research directions discussed.

  19. Core-multishell globular oxidation in a new TiAlNbCr alloy at high temperatures.

    PubMed

    Tang, S Q; Qu, S J; Feng, A H; Feng, C; Shen, J; Chen, D L

    2017-06-14

    Oxidation resistance is one of key properties of titanium aluminide (TiAl) based alloys for high-temperature applications such as in advanced aero-engines and gas turbines. A new TiAlNbCr alloy with micro-addition of yttrium has been developed, but its oxidation behavior is unknown. To provide some fundamental insights, high-temperature oxidation characteristics of this alloy are examined via scanning electron microscopy, transmission electron microscopy, electron probe microanalysis, and X-ray diffraction. We show that distinctive core-multishell globular oxidation and "daisy" flower-like oxidation occur exclusively around Y2O3 particles. Globular oxides exhibit multi-layered Y2O3/TiO2/Al2O3-rich/TiO2-rich shell structures from the inside to outside. Flower-like inner oxides consist of core Y2O3 particles surrounded by divergent Al2O3 and oxygen-rich α2-Ti3Al in the near-scale substrate. As the scale-substrate interface moves inward, the inner oxide structures suffer deeper oxidation and transform into the globular oxide structures. Our results demonstrate that the unique oxidation characteristics and the understanding of formation mechanisms pave the way for the exploration and development of advanced oxidation-resistant TiAl-based materials.

  20. Thermomechanical and Thermochemical Behavior of a Hafnium-20 Percent Tantalum Alloy. Ph.D. Thesis - North Carolina State Univ., Raleigh

    NASA Technical Reports Server (NTRS)

    Howell, J. P.

    1971-01-01

    An investigation was conducted to determine the thermomechanical and thermochemical behavior of a high temperature, oxidation resistant, hafnium-20 percent tantalum alloy. The elastic and shear moduli of this alloy were determined in air up to 1000 C and in vacuum up to 2000 C using a mechanical resonance technique. The internal friction of the alloy was measured up to temperatures greater than 1400 C. Room temperature stress-strain behavior of the oxidized and unoxidized alloy was established. The effect of annealing on the elastic and shear moduli of the extruded rod material was investigated. The martensitic-type phase transformation occurring in the alloy was studied using hot stage metallography and electron microscopy. Static oxidation tests were conducted on the alloy at temperatures from 1000 C to 1700 C with weight gain measurements made as a function of time and temperatures. Surface morphology studies were conducted on the oxide coatings formed at the different temperatures using scanning electron microscopy and X-ray diffraction techniques.

  1. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  2. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

  3. Transformation behavior of sintered porous NiTi alloys

    SciTech Connect

    Li, B.Y.; Rong, L.J.; Luo, X.H.; Li, Y.Y.

    1999-11-01

    TiH{sub 2} powder is added as a reactant and pore-forming agent to produce porous NiTi shape-memory alloys (SMAs). The transformation behavior of porous NiTi alloys is investigated because it is relevant to the engineering and medical applications of SMAs. It is found that the transformation behavior of porous NiTi alloys is different from that of cast NiTi alloys. It is demonstrated for the first time, by in situ X-ray diffraction (XRD), that there is no R-phase transformation in porous NiTi alloys, and a broadened, two-peak phenomenon observed with a differential scanning calorimeter (DSC) is not associated with R-phase transformation. The characteristic transformation temperatures of porous NiTi alloys are independent of sintering temperature, sintering time, TiH{sub 2} content, and the heating/cooling rate during thermal cycling between +123 and +423 K. Further, the latent heats of transformation are associated with the TiH{sub 2} content and the sintering conditions.

  4. Oxidation and volatilization of TZM alloy in air

    NASA Astrophysics Data System (ADS)

    Smolik, G. R.; Petti, D. A.; Schuetz, S. T.

    2000-12-01

    The excellent high temperature strength and thermal conductivity of molybdenum-base alloys provide attractive features for components in advanced magnetic and inertial fusion devices. Refractory metal-base alloys react readily with oxygen and other gases, and molybdenum alloys are susceptible to losses from highly volatile molybdenum trioxide (MoO 3) species. Transport of radioactivity by the volatilization, migration and re-deposition of MoO 3 during a potential accident involving a loss of vacuum or inert environment represents a safety issue. We have experimentally measured the oxidation, volatilization and re-deposition of molybdenum from TZM in flowing air between 400°C and 800°C. Calculations using chemical thermodynamic data for vapor pressures over pure MoO 3 and a vaporization mass transfer model correlate well with the experimental data between 600°C and 800°C. Partial saturation of (MoO 3) gas species accounts for influences of flow rate at 700°C. Some anomalies in oxidation rate below 650°C suggest that other phases, e.g., MoO 2 or other non-stoichiometric oxides may influence oxidation and volatilization processes under some limited conditions.

  5. Oxidation and Volatilization of TZM Alloy in Air

    SciTech Connect

    Smolik, Galen Richard; Petti, David Andrew; Schuetz, Stanley Thomas

    1999-10-01

    The excellent high temperature strength and thermal conductivity of molybdenum-base alloys provide attractive features for components in advanced magnetic and inertial fusion devices. Refractory metal base alloys react readily with oxygen and other gases, and molybdenum alloys are susceptible to losses from highly volatile molybdenum trioxide (MoOsub3) species. Transport of radioactivity by the volatilization, migration, and re-deposition of MoO3 during a potential accident involving a loss of vacuum or inert environment represents a safety issue. We have experimentally measured the oxidation, volatilization and re-deposition of molybdenum from TZM in flowing air between 400 and 800°C. Calculations using chemical thermodynamic data for vapor pressures over pure MoOsub3 and a vaporization mass transfer model correlate well with experimental data between 600 and 800°C. Partial saturation of (MoOsub3) gas species account for influences of flow rate at 700°C. Some anomalies in oxidation rate below 650°C, suggesting that other phases, e.g., MoOsub2 or other non-stoichiometric oxides may influence oxidation and volatilization processes under some limited conditions.

  6. Oxidation and volatilization of TZM alloy in air

    SciTech Connect

    G.R. Smolik; D.A. Petti; S.T. Schuetz

    1999-10-10

    The excellent high temperature strength and thermal conductivity of molybdenum-base alloys provide attractive features for components in advanced magnetic and inertial fusion devices. Refractory metal base alloys react readily with oxygen and other gases, and molybdenum alloys are susceptible to losses from highly volatile molybdenum trioxide (MoO{sub 3}) species. Transport of radioactivity by the volatilization, migration, and re-deposition of MoO{sub 3} during a potential accident involving a loss of vacuum or inert environment represents a safety issue. The authors have experimentally measured the oxidation, volatilization and re-deposition of molybdenum from TZM in flowing air between 400 and 800 C. Calculations using chemical thermodynamic data for vapor pressures over pure MoO{sub 3} and a vaporization mass transfer model correlate well with experimental data between 600 and 800 C. Partial saturation of MoO{sub 3} gas species account for influences of flow rate at 700 C. Some anomalies in oxidation rate below 650 C, suggesting that other phases, e.g., MoO{sub 2} or other non-stoichiometric oxides may influence oxidation and volatilization processes under some limited conditions.

  7. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    SciTech Connect

    Weil, K. Scott; Rice, Joseph P.

    2005-06-01

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA®, and on zirconia/stainless steel couples joined using this filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation behavior of the brazed joint.

  8. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  9. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  10. Oxidation Resistance of Alloys from Nb-Si-Cr System for High Temperature Applications

    DTIC Science & Technology

    2013-01-02

    of Nb-20Mo-15Si-5B-20Cr up to 1,300°C" Julieta Ventura and S.K. Varma Journal of Metals Vol.61, 72-75, 2009 2. "Oxidation Resistant NbCr2 Phase in...Nb-W-Cr System" Julieta Ventura, Benedict Portillo, and S.K. Varma Journal of Alloys and Compounds Vol.476, 257-262, 2009 (doi:10.1016/j.jallcom...2008.09.164) 3. "Oxidation Behavior of Nb-20Mo-15Si-5B-20Cr and Nb-20Mo-15Si-5B-20Ti Alloys Up To 1300°C" Julieta A. Ventura, Benedict 1. Portillo

  11. Enhanced Rates of Hydrogen Absorption Resulting from Oxidation of Pd and Internal Oxidation of Pd-Al Alloys

    SciTech Connect

    Shanahan, K.L.

    1999-08-20

    The goal of this research was the determination of the relative rates before and after internal oxidation of Pd--Al alloys and oxidation (Pd) and this is independent of whether heat transfer is the rate-limiting step for the internally oxidized Pd--Al alloys rather than a more fundamental step.

  12. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  13. Solid-particle erosion behavior of cast alloys used in the mining industry

    NASA Astrophysics Data System (ADS)

    Atapek, Ş. Hakan; Fidan, Sinan

    2015-12-01

    The erosive-wear response of five commercial ferrous-based cast alloys used for crushing was examined in this study. The microstructures of the alloys were modified to elucidate the effect of microstructural features on wear. Erosion tests were conducted using aluminum oxide particles (90-125 μm) at 70 m/s and a normal impact angle (90°). The worn surfaces were characterized by scanning electron microscopy and 3D non-contact laser profilometry. It is found that (i) a pearlitic structure exhibiting a greater plastic deformation than both bainitic and martensitic structures shows the greatest resistance to erosive wear at normal impact and (ii) the fracture characteristics of carbide and graphite particles plays an important role in determining the erosion wear behavior of the cast alloy matrices.

  14. Creep degradation in oxide-dispersion-strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1977-01-01

    Oxide dispersion strengthened Ni-base alloys in wrought bar form are studied for creep degradation effects similar to those found in thin gage sheet. The bar products evaluated included ODS-Ni, ODS-NiCr, and three types of advanced ODS-NiCrAl alloys. Tensile test specimens were exposed to creep at various stress levels at 1365 K and then tensile tested at room temperature. Low residual tensile properties, change in fracture mode, the appearance of dispersoid-free bands, grain boundary cavitation, and internal oxidation in the microstructure were interpreted as creep degradation effects. This work showed that many ODS alloys are subject to creep damage. Degradation of tensile properties occurred after very small amounts of creep strain, ductility being the most sensitive property. All the ODS alloys which were creep damaged possessed a large grain size. Creep damage appears to have been due to diffusional creep which produced dispersoid-free bands around boundaries acting as vacancy sources. Low angle and possibly twin boundaries acted as vacancy sources.

  15. Alkaline oxide conversion coatings for aluminum alloys

    SciTech Connect

    Buchheit, R.G.

    1996-02-01

    Three related conversion coating methods are described that are based on film formation which occurs when aluminum alloys are exposed to alkaline Li salt solutions. Representative examples of the processing methods, resulting coating structure, composition and morphology are presented. The corrosion resistance of these coatings to aerated 0.5 M NaCl solution has been evaluated as a function of total processing time using electrochemical impedance spectroscopy (EIS). This evaluation shows that excellent corrosion resistance can be uniformly achieved using no more than 20 minutes of process time for 6061-T6. Using current methods a minimum of 80 minutes of process time is required to get marginally acceptable corrosion resistance for 2024-T3. Longer processing times are required to achieve uniformly good corrosion resistance.

  16. Effect of recasting on the oxidation layer of a palladium-silver porcelain alloy

    SciTech Connect

    Hong, J.M.; Razzoog, M.E.; Lang, B.R.

    1988-04-01

    The oxidation zone of a commercial palladium-silver porcelain alloy was compared after repeated casting with and without the addition of new alloy. The intensity of palladium, silver, tin, indium, and O K-alpha near the oxidation zone was analyzed with XMA. The intensity curves of tin, silver, and oxygen increased progressively through each generation despite the addition of new alloy. The thickness of the oxidation zone and the microporosities at the internal oxidation zone increased through each generation without the addition of new alloy. Although the findings indicated that the oxidation zone was favorably formed by adding new alloy, 50% by weight, for four generations, the silver and metallic oxides of the oxidation zone increased through each generation. The reuse of the palladium-silver porcelain alloy remains questionable.

  17. An Oxidation-Resistant Coating Alloy for Gamma Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P.; Smialek, James L.; Brindley, William J.

    1997-01-01

    Titanium aluminides based on the g-phase (TiAl) offer the potential for component weight savings of up to 50 percent over conventional superalloys in 600 to 850 C aerospace applications. Extensive development efforts over the past 10 years have led to the identification of "engineering" gamma-alloys, which offer a balance of room-temperature mechanical properties and high-temperature strength retention. The gamma class of titanium aluminides also offers oxidation and interstitial (oxygen and nitrogen) embrittlement resistance superior to that of the alpha(sub 2) (Ti3Al) and orthorhombic (Ti2AlNb) classes of titanium aluminides. However, environmental durability is still a concern, especially at temperatures above 750 to 800 C. Recent work at the NASA Lewis Research Center led to the development of an oxidation-resistant coating alloy that shows great promise for the protection of gamma titanium aluminides.

  18. Evaluation of Oxide Dispersion Strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1995-12-31

    A series of fourteen (14) novel high-strength molybdenum alloy compositions containing a dispersion of very fine (< 1 {mu}m diameter) oxide particles were consolidated using two proprietary powder metallurgy techniques. The developmental compositions were evaluated to determine the microstructural stability and mechanical properties from cryogenic (-148{degrees}F) to elevated temperatures (4000{degrees}F) for material in the as-swaged (>98% cold work) condition and for as-swaged material in the heat treated condition. Extremely fine oxide particle sizes (<1000 {Angstrom}) were observed by Transmission Electron Microscopy (TEM) for a number of the experimental compositions in the as-swaged condition. A one hour recrystallization temperature as high as 3990{degrees}F was measured and a ductile-to-brittle transition temperature as low as {approximately}58{degrees}F for material in the recrystallized condition was determined. The preliminary results support the alloy design concept feasibility.

  19. Reduction of nitric oxide with carbon monoxide on the Al-Mo(110) surface alloy

    NASA Astrophysics Data System (ADS)

    Grigorkina, G. S.; Tvauri, I. V.; Kaloeva, A. G.; Burdzieva, O. G.; Sekiba, D.; Ogura, S.; Fukutani, K.; Magkoev, T. T.

    2016-05-01

    Coadsorption and reaction of carbon monoxide (CO) and nitric oxide (NO) on Al-Mo(110) surface alloy have been studied by means of Auger electron, reflection-absorption infrared and temperature programmed desorption spectroscopies (AES, RAIRS, TPD), low energy electron diffraction (LEED) and work function measurements. The Al-Mo(110) surface alloy was obtained by thermal annealing at 800 K of aluminum film deposited on Mo(110) held at room temperature. Upon annealing Al penetrates the surface, most likely forming stoichiometric hexagonal surface monolayer of the compound Al2Mo. The NO and CO adsorb molecularly on this alloy surface at 200 K, unlike totally dissociative adsorption on bare Mo(110) and Al(111) film. Adsorption of CO on NO precovered Al-Mo(110) substrate dramatically affects the state of NO molecules, most probably displacing them to higher-coordinated sites with their simultaneous tilting to the surface plane. Heating to about room temperature (320 K) causes reduction of nitric oxide with carbon monoxide, yielding CO2, and substrate nitridation. This behavior can be associated with the surface reconstruction providing additional Al/Mo interface reaction sites and change of the d-band upon alloying.

  20. The effect of substrate texture and oxidation temperature on oxide texture development in zirconium alloys

    NASA Astrophysics Data System (ADS)

    Garner, A.; Frankel, P.; Partezana, J.; Preuss, M.

    2017-02-01

    During corrosion of zirconium alloys a highly textured oxide is formed, the degree of this preferred orientation has previously been shown to be an important factor in determining the corrosion behaviour of these alloys. Two distinct experiments were designed in order to investigate the origin of this oxide texture development on two commercial alloys. Firstly, sheet samples of Zircaloy-4 were oxidised between 500 and 800 °C in air. The resulting monoclinic oxide texture strength was observed to decrease with increasing oxidation temperature. In a second experiment, orthogonal faces of Low Tin ZIRLO™ were oxidised in 360 °C water, providing different substrate textures but identical microstructures. The substrate texture was observed to have a negligible effect on the corrosion performance whilst the major orientation of both oxide phases was found to be independent of substrate orientation. It is concluded that the main driving force for oxide texture development in single-phase zirconium alloys is the compressive stress caused by the Zrsbnd ZrO2 transformation.

  1. Corrosion behavior and microstructures of experimental Ti-Au alloys.

    PubMed

    Takahashi, Masatoshi; Kikuchi, Masafumi; Takada, Yukyo; Okuno, Osamu; Okabe, Toru

    2004-06-01

    Anodic polarization was performed in 0.9% NaCl and 1% lactic acid solutions to characterize the relationship between the corrosion behavior and microstructures of cast Ti-Au (5-40%) alloys. An abrupt increase in the current density occurred at approximately 0.6 V vs. SCE for the 30% and 40% Au alloys in the 0.9% NaCl solution. The microstructures after corrosion testing indicated that this breakdown may have been caused by the preferential dissolution of the Ti3Au. However, the potential for preferential dissolution was higher than the breakdown potential of stainless steel or Co-Cr alloy, which meant that the corrosion resistance of the Ti-Au alloys was superior. In 1% lactic acid solution, the corrosion resistance of the Ti-Au alloys was excellent, with no breakdown at any composition. In the present test solutions, the Ti-Au alloys up to 20% Au had good corrosion resistance comparable to that for pure titanium.

  2. Isothermal and cyclic oxidation at 1000 and 1100 deg C of four nickel-base alloys: NASA-TRW VIA, B-1900, 713C, and 738X

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Santoro, G. J.; Lowell, C. E.

    1973-01-01

    The isothermal and cyclic oxidation resistance of four cast Ni-base gamma + gamma prime alloys, NASA-TRW Via, B-1900, 713C, and 738X, was determined in still air at 1000 and 1100 C. The oxidation process was evaluated by specific sample weight change with time, sample thickness change, X-ray diffraction of the scales, and sample metallography. The behavior is discussed in terms of the Cr, Al, and refractory metal contents of the alloys.

  3. Fundamentals of Corrosion Fatigue Behavior of Metals and Alloys.

    DTIC Science & Technology

    1980-08-01

    AO-AOS 358 RENSSELAER POLYTECHNIC INST TROY N Y DEPT OF MATERIA -ETC F/A 11/6 FUNDAMENTALS OF CORROSION FATIGUE BEHAVIOR OF METALS AND ALLOYS--ETC(U...1952). 35. N. H. Hahn and D. J. Duquette, Acta Met., 26, p. 279, (1978). 36. V. Rollins and T. Pyle, Nature, 254, p. 322 , (1975). 16. 37. T. Pyle, V

  4. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  5. Improving the corrosion properties of magnesium AZ31 alloy GTA weld metal using microarc oxidation process

    NASA Astrophysics Data System (ADS)

    Siva Prasad, M.; Ashfaq, M.; Kishore Babu, N.; Sreekanth, A.; Sivaprasad, K.; Muthupandi, V.

    2017-05-01

    In this work, the morphology, phase composition, and corrosion properties of microarc oxidized (MAO) gas tungsten arc (GTA) weldments of AZ31 alloy were investigated. Autogenous gas tungsten arc welds were made as full penetration bead-on-plate welding under the alternating-current mode. A uniform oxide layer was developed on the surface of the specimens with MAO treatment in silicate-based alkaline electrolytes for different oxidation times. The corrosion behavior of the samples was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy. The oxide film improved the corrosion resistance substantially compared to the uncoated specimens. The sample coated for 10 min exhibited better corrosion properties. The corrosion resistance of the coatings was concluded to strongly depend on the morphology, whereas the phase composition and thickness were concluded to only slightly affect the corrosion resistance.

  6. The influence of Si content on the oxidation behavior of Type 430 stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-09-01

    Trace “alloying” elements can significantly affect alloy performance. One example is the effect of residual Si content on the oxidation behavior of stainless steels. Small amounts of Si can form a continuous SiO2 layer at the metal-oxide scale interface. This is beneficial for enhancing oxidation resistance; however it is detrimental for fuel cell interconnect application, as SiO2 is an electrical insulator. In order to assess the effect of SiO2 on the performance of Type 430 ferritic steel, a potential interconnect alloy, a series of custom 430 alloys were melted and reduced to sheet with controlled Si contents (ranging from <0.01 to 0.1 wt% Si). Oxidation tests were conducted at 800oC in moist air. The behavior was compared to a commercial Type 430 alloy (with 0.4 wt%Si) and Crofer 22APU. It was found that for the 430 alloys, the oxidation rate increased with decreasing Si content. However, after 4000 hour of exposure, the mass gain for the low Si 430 alloys was comparable to Crofer 22APU.

  7. Aluminum Alloying Effects on Lattice Types, Microstructures, and Mechanical Behavior of High-Entropy Alloys Systems

    NASA Astrophysics Data System (ADS)

    Tang, Zhi; Gao, Michael C.; Diao, Haoyan; Yang, Tengfei; Liu, Junpeng; Zuo, Tingting; Zhang, Yong; Lu, Zhaoping; Cheng, Yongqiang; Zhang, Yanwen; Dahmen, Karin A.; Liaw, Peter K.; Egami, Takeshi

    2013-12-01

    The crystal lattice type is one of the dominant factors for controlling the mechanical behavior of high-entropy alloys (HEAs). For example, the yield strength at room temperature varies from 300 MPa for the face-centered-cubic (fcc) structured alloys, such as the CoCrCuFeNiTi x system, to about 3,000 MPa for the body-centered-cubic (bcc) structured alloys, such as the AlCoCrFeNiTi x system. The values of Vickers hardness range from 100 to 900, depending on lattice types and microstructures. As in conventional alloys with one or two principal elements, the addition of minor alloying elements to HEAs can further alter their mechanical properties, such as strength, plasticity, hardness, etc. Excessive alloying may even result in the change of lattice types of HEAs. In this report, we first review alloying effects on lattice types and properties of HEAs in five Al-containing HEA systems: Al x CoCrCuFeNi, Al x CoCrFeNi, Al x CrFe1.5MnNi0.5, Al x CoCrFeNiTi, and Al x CrCuFeNi2. It is found that Al acts as a strong bcc stabilizer, and its addition enhances the strength of the alloy at the cost of reduced ductility. The origins of such effects are then qualitatively discussed from the viewpoints of lattice-strain energies and electronic bonds. Quantification of the interaction between Al and 3 d transition metals in fcc, bcc, and intermetallic compounds is illustrated in the thermodynamic modeling using the CALculation of PHAse Diagram method.

  8. The Austenitizing Behavior of a Low Alloy Steel

    DTIC Science & Technology

    1980-05-01

    to differences in melting and solidification between the two types of steels ; ESR exhibiting a more uniform dendritic grain structure and possibly...AD-AoVtS^ MCHNICAi; LIBRARY AD TECHNICAL REPORT ARLCB-TR-80013 TIE AUSIENITIZING BEHAVIOR OF A LDW ALLDY STEEL P, A. Thornton May 1980 US...Behavior of a Low Alloy Steel 5. TYPE OF REPORT 4 PERIOD COVERED 6. PERFORMING ORG. REPORT NUMBER 7. AUTHORf*; 8. CONTRACT OR GRANT NUMBERf*) Peter A

  9. Shape Memory Behavior of Porous NiTi Alloy

    NASA Astrophysics Data System (ADS)

    Kaya, Mehmet; Çakmak, Ömer

    2016-04-01

    Shape memory behavior of porous NiTi alloy is dependent on the phases, and mechanical or thermal background. The phases change with solution heat treatment and aging. Fully reversible shape memory behavior was observed during thermal cycling, and recoverable strains increased with the increasing stress from 2 to 50 MPa. The porous NiTi sample shows recoverable transformation strain response under lower constant load.

  10. Biaxial Fatigue Behavior of Niti Shape Memory Alloy

    DTIC Science & Technology

    2005-03-01

    M06 Abstract Nitinol is a shape memory alloy (SMA) capable of martensite-to-austenite phase transformations enabling shape-memory behavior. Shape...memory properties make Nitinol a strong candidate material for use in aircraft applications such as actuators. Structural integrity and reliability...torsion fatigue behavior of Nitinol at room temperature. Monotonic tests in tension and torsion were conducted to typify uni-directional stress-strain

  11. Effect of alloy grain size and silicon content on the oxidation of austenitic Fe-Cr-Ni-Mn-Si alloys in a SO sub 2 -O sub 2 gas mixture

    SciTech Connect

    Basu, S.N.; Yurek, G.J. )

    1991-06-01

    Stainless steels are exposed to complex mixtures of gases in many applications, such as in coal gasification environments. Austenitic Fe-18Cr-20Ni-1.5Mn alloys containing 0, 0.6, and 1.5 wt.% Si were produced both by conventional and rapid solidification processing. The cyclic oxidation resistance of these alloys was studied at 900C in a SO{sub 2}-O{sub 2} gas mixture to elucidate the role of alloy microstructure and Si content on oxidation properties in bioxidant atmospheres. All the large-grained, conventionally processed alloys exhibited breakaway oxidation during cyclic oxidation due to their poor rehealing characteristics. The rapidly solidified, fine-grained alloys that contained less than 1.5 wt.% Si exhibited very protective oxidation behavior. There was considerable evidence of sulfur penetration through the protective chromia scale. The rapidly solidified alloys that contained 1.5 wt.% Si underwent repeated scale spallation that led to breakaway oxidation behavior. The scale spallation was attributed to the formation of an extensive silica sublayer in the presence of sulfur in the atmosphere.

  12. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    SciTech Connect

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-08-01

    Iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. All the weld overlays showed good oxidation/sulfidation behavior under isothermal conditions, including a gas metal arc deposit with only 21 at.% Al. A rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initially grown scales spalled and the subsequent rate of reaction was not controlled by the formation of slowly growing aluminum oxides. Higher starting aluminum concentrations (>{approximately}25 at.%) are needed to assure adequate oxidation/sulfidation lifetimes of the weld overlays. A variety of stable oxides was added to a base Fe-28 at.% Al-2 % Cr alloy to assess the effect of these dopants on the oxidation behavior at 1200{degrees}C. A Y{sub 2}O{sub 3} dispersion improved the scale adhesion relative to a Zr alloy addition, but wasn`t as effective as it is in other alumina-forming alloys. Preliminary data for powder-processed Fe-28 at.% Al-2% Cr exposed to the H{sub 2}S-H{sub 2}-H{sub 2}O-Ar gas at 800{degrees}C showed that the oxidation/sulfidation rate was similar to that of many Fe{sub 3}Al alloys produced by ingot metallurgy routes.

  13. Oxidation Kinetics of a NiPtTi High Temperature Shape Memory Alloy

    NASA Technical Reports Server (NTRS)

    Smialek, James L.; Humphrey, Donald L.; Noebe, Ronald D.

    2007-01-01

    A high temperature shape memory alloy (HTSMA), Ni30Pt50Ti, with an M(sub s) near 600 C, was isothermally oxidized in air for 100 hr over the temperature range of 500 to 900 C. Parabolic kinetics were confirmed by log-log and parabolic plots and showed no indication of fast transient oxidation. The overall behavior could be best described by the Arrhenius relationship: k(sub p) = 1.64 x 10(exp 12)[(-250 kJ/mole)/RT] mg(sup 2)/cm(sup 4)hr. This is about a factor of 4 reduction compared to values measured here for a binary Ni47Ti commercial SMA. The activation energy agreed with most literature values for TiO2 scale growth measured for elemental Ti and other NiTi alloys. Assuming uniform alloy depletion of a 20 mil (0.5 mm) dia. HTSMA wire, approx. 1 percent Ti reduction is predicted after 20,000 hr oxidation at 500 C, but becomes much more serious at higher temperatures.

  14. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    NASA Technical Reports Server (NTRS)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  15. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Cheng, Feng; Jiang, Shuyun; Liang, Jun

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  16. Characteristic Exoemission From Oxide Covered Aluminum Alloys.

    DTIC Science & Technology

    1978-07-01

    sharp end mill . Sn all cuts wcr’ taken to present exeessise defornia. ~don. Aft~t riachining, the edges of she tensile specim ens were —carefully de...end Himmel 5268 - 1 in addition, the peak position is a function of oxide thickness (Fig. 12). Above 500 A , the peak position A FSOM A~ NOTT AND SAM...traditional dogbone shape from 20 mil (0.013 cm) thick production stock. A slow milling process was used to avoid unnecessary stresses and temperature

  17. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  18. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  19. A review of the effects of dissolved ozone on the corrosion behavior of metals and alloys

    SciTech Connect

    Brown, B.E.; Duquette, D.J.

    1994-12-31

    Ozone is currently being considered as a possible replacement for chlorine based compounds as a biocide. Yet, a review of current literature related to the corrosion behavior of metals and alloys exposed to ozonated solutions indicates that there is considerable confusion concerning the effects of this strong oxidant. Some studies indicate that dissolved ozone will increase the corrosion rates of alloys such as carbon steel or brasses when compared to aerated solutions. Others indicate a beneficial effect of ozone, while still others indicate a neutral effect. Virtually all of these reports are for fresh waters, few relate to localized corrosion behavior, and most are anecdotal in that they report observations from service conditions with poorly defined variables. This review attempts to summarize the various corrosion rates reported in the literature, as well as present data obtained in laboratory studies of metals exposed to ozone in chloride containing environments, including artificial sea water. 28 refs.

  20. Intergranular stress corrosion cracking and selective internal oxidation of nickel-chromium-iron alloys in hydrogenated steam

    NASA Astrophysics Data System (ADS)

    Capell, Brent M.

    2005-07-01

    Selective internal oxidation (SIO) is a mechanism of grain boundary embrittlement through the formation of intergranular oxides of Cr2O3. SIO is proposed as a mechanism to explain intergranular stress corrosion cracking (IGSCC) of Ni-base alloys in pressurized water reactor environments. The purpose of this work is to investigate SIO through a series of experiments using controlled-purity alloys in a controlled, low-pressure steam environment in which the oxygen potential is varied. Five alloys; Ni-9Fe, Ni-5Cr, LCr (Ni-5Cr-9Fe), CD85 (Ni-16Cr-9Fe) and HCr (Ni-30Cr-9Fe), were used in corrosion coupon exposure tests and constant extension rate tensile (CERT) tests at 550°C and 400°C in an environment consisting of a controlled mixture of hydrogen, water vapor and argon. The hydrogen-to-water vapor partial pressure ratio (PPR) was varied between 0.001 and 0.9 to control the oxygen partial pressure. The Ni-9Fe, Ni-5Cr and LCr alloys formed a uniform Ni(OH)2 film at PPR values less than 0.09 while CD85 and HCr formed Cr2O 3 oxide films over the entire PPR range. Corrosion coupon results also show the formation of highly localized oxide particles at grain boundaries. Focused ion beam analysis revealed that intergranular oxides were observed at significant depths (>150 nm) down grain boundaries and the oxide morphology depended on the alloy composition and PPR value. Diffusion of oxygen along the grain boundary accounted for the growth of intergranular oxides. CERT test results showed that intergranular cracking was caused by creep-induced microvoid coalescence only at 550°C and did not depend on PPR. At 400°C, the cracking behavior depended on the PPR and resulted in a mixture of creep-induced microvoid coalescence and brittle intergranular failure. The cracked boundary fraction was higher at a PPR value where a Ni(OH)2 surface film formed. Alloy composition influenced cracking and the cracked boundary fraction decreased as the alloy chromium content increased. The

  1. Some interactions in the erosion-oxidation of alloys. [Ni-30Cr, MA754, Ni-20Al, Co-22Cr-11Al-0. 2Y

    SciTech Connect

    Chang, S.L.; Pettit, F.S.; Birks, N. )

    1990-08-01

    The modes of interaction of erosion and high-temperature oxidation, occurring simultaneously on an alloy surface, have been studied using Ni-30Cr, MA754, Ni-20Al, and Co-22Cr-11Al-0.2Y alloys to examine the influence of chromia and alumina scale formation on the erosion of nickel and cobalt base alloys. The results have shown that, in the presence of a rapidly flowing oxidizing gas stream, the evaporation of volatile metal oxides becomes important at lower temperatures where normally it can be ignored. Otherwise, the erosion and oxidation of alloys parallels the behavior of pure metals but also introduces additional factors derived from lengthening of the period of transient oxidation and modification of concentration profiles in the alloy adjacent to the alloy/scale interface. Higher erosion intensities extend the transient oxidation behavior which adversely affects the formation of protective scales. As with pure metals, the presence of erosion and oxidation together always produced increased rates of degradation.

  2. Stress relaxation behavior of nanocluster-strengthened ferritic alloy at high temperatures

    SciTech Connect

    Kim, Jeoung H; Byun, Thak Sang; Hoelzer, David T

    2012-01-01

    Stress relaxation behavior was investigated for the nanoclusters/dispersoids-strengthened steels including the nanostructured ferritic alloy 14YWT (SM10), oxide-dispersion strengthened (ODS) Eurofer97, and commercial ODS steel PM2000. The stress relaxation tests were carried out at high temperatures ranging from 600 to 1000 degrees C. Overall, the relaxation rates of 14YWT and ODS-Eurofer97 were lower than that of PM2000. To analyze the strain rate sensitivity of the alloys, the load drop-time curves were converted to the stress-strain rate curves. In the log-log plots of these curves, no significant change in slope was observed in the strain rate range of 2 x 10(-5)-1 x 10(-3)s(-1). At 600 degrees C, 14YWT and ODS-Eurofer97 have similar activation values of similar to 50b(3) while PM2000 has similar to 100b(3). Above 700 degrees C, the differences of the activation energy among alloys become more noticeable with increasing temperature. The activation energies of the three alloys were derived and compared. The rate-controlling mechanisms in the stress relaxation of the three nanoclusters/dispersoids-hardened alloys include dislocation glide and climb, and further study is necessary to clarify detailed contributing mechanisms.

  3. Oxide Film and Porosity Defects in Magnesium Alloy AZ91

    SciTech Connect

    Wang, Liang; Rhee, Hongjoo; Felicelli, Sergio D.; Sabau, Adrian S; Berry, John T.

    2009-01-01

    Porosity is a major concern in the production of light metal parts. This work aims to identify some of the mechanisms of microporosity formation in magnesium alloy AZ91. Microstructure analysis was performed on several samples obtained from gravity-poured ingots in graphite plate molds. Temperature data during cooling was acquired with type K thermocouples at 60 Hz at three locations of each casting. The microstructure of samples extracted from the regions of measured temperature was then characterized with optical metallography. Tensile tests and conventional four point bend tests were also conducted on specimens cut from the cast plates. Scanning electron microscopy was then used to observe the microstructure on the fracture surface of the specimens. The results of this study revealed the existence of abundant oxide film defects, similar to those observed in aluminum alloys. Remnants of oxide films were detected on some pore surfaces, and folded oxides were observed in fracture surfaces indicating the presence of double oxides entrained during pouring.

  4. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  5. Electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys for biomedical applications.

    PubMed

    Lu, Jinwen; Zhao, Yongqing; Niu, Hongzhi; Zhang, Yusheng; Du, Yuzhou; Zhang, Wei; Huo, Wangtu

    2016-05-01

    The present study is to investigate the microstructural characteristics, electrochemical corrosion behavior and elasticity properties of Ti-6Al-xFe alloys with Fe addition for biomedical application, and Ti-6Al-4V alloy with two-phase (α+β) microstructure is also studied as a comparison. Microstructural characterization reveals that the phase and crystal structure are sensitive to the Fe content. Ti-6Al alloy displays feather-like hexagonal α phase, and Ti-6Al-1Fe exhibits coarse lath structure of hexagonal α phase and a small amount of β phase. Ti-6Al-2Fe and Ti-6Al-4Fe alloys are dominated by elongated, equiaxed α phase and retained β phase, but the size of α phase particle in Ti-6Al-4Fe alloy is much smaller than that in Ti-6Al-2Fe alloy. The corrosion resistance of these alloys is determined in SBF solution at 37 °C. It is found that the alloys spontaneously form a passive oxide film on their surface after immersion for 500 s, and then they are stable for polarizations up to 0 VSCE. In comparison with Ti-6Al and Ti-6Al-4V alloys, Ti-6Al-xFe alloys exhibit better corrosion resistance with lower anodic current densities, larger polarization resistances and higher open-circuit potentials. The passive layers show stable characteristics, and the wide frequency ranges displaying capacitive characteristics occur for high iron contents. Elasticity experiments are performed to evaluate the elasticity property at room temperature. Ti-6Al-4Fe alloy has the lowest Young's modulus (112 GPa) and exhibits the highest strength/modulus ratios as large as 8.6, which is similar to that of c.p. Ti (8.5). These characteristics of Ti-6Al-xFe alloys form the basis of a great potential to be used as biomedical implantation materials.

  6. Corrosion Behavior of Alloys in Molten Fluoride Salts

    NASA Astrophysics Data System (ADS)

    Zheng, Guiqiu

    The molten fluoride salt-cooled high-temperature nuclear reactor (FHR) has been proposed as a candidate Generation IV nuclear reactor. This reactor combines the latest nuclear technology with the use of molten fluoride salt as coolant to significantly enhance safety and efficiency. However, an important challenge in FHR development is the corrosion of structural materials in high-temperature molten fluoride salt. The structural alloys' degradation, particularly in terms of chromium depletion, and the molten salt chemistry are key factors that impact the lifetime of nuclear reactors and the development of future FHR designs. In support of materials development for the FHR, the nickel base alloy of Hastelloy N and iron-chromium base alloy 316 stainless steel are being actively considered as critical structural alloys. Enriched 27LiF-BeF2 (named as FLiBe) is a promising coolant for the FHR because of its neutronic properties and heat transfer characteristics while operating at atmospheric pressure. In this study, the corrosion behavior of Ni-5Cr and Ni-20Cr binary model alloys, and Hastelloy N and 316 stainless steel in molten FLiBe with and without graphite were investigated through various microstructural analyses. Based on the understanding of the corrosion behavior and data of above four alloys in molten FLiBe, a long-term corrosion prediction model has been developed that is applicable specifically for these four materials in FLiBe at 700ºC. The model uses Cr concentration profile C(x, t) as a function of corrosion distance in the materials and duration fundamentally derived from the Fick's diffusion laws. This model was validated with reasonable accuracy for the four alloys by fitting the calculated profiles with experimental data and can be applied to evaluate corrosion attack depth over the long-term. The critical constant of the overall diffusion coefficient (Deff) in this model can be quickly calculated from the experimental measurement of alloys' weight

  7. Structure and recalescence behavior of undercooled nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Wu, Yanzhong; Piccone, Thomas J.; Shiohara, Yuh; Flemings, Merton C.

    1984-01-01

    The effects of undercooling on the thermal behavior and structure of Ni-Sn alloys are investigated. Hypoeutectic (Ni-25 wt pct Sn) and eutectic (Ni-32.5 wt pct Sn) compositions of the Ni-Sn alloy were undercooled using a levitation melting with glass encasement technique, and the recalescence of these alloys was measured using a high speed temperature sensing device and a digital oscilloscope. It is observed that in both samples the total solidification and recalescence times decrease with increasing undercooling; the volume fraction of normal lamellar eutectic decreases with increasing undercooling; and in the hypoeutectic sample, the morphology of the primary phase changes from dendritic to spherical with increasing undercooling.

  8. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S.; Gardner, P.L.

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420{degrees}C, whereas irradiation at 574{degrees}C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ({le} 420{degrees}C) but increased after irradiation at 574{degrees}C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  9. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S. ); Gardner, P.L. )

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420[degrees]C, whereas irradiation at 574[degrees]C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ([le] 420[degrees]C) but increased after irradiation at 574[degrees]C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  10. Structure and recalescence behavior of undercooled nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Wu, Yanzhong; Piccone, Thomas J.; Shiohara, Yuh; Flemings, Merton C.

    1984-01-01

    The effects of undercooling on the thermal behavior and structure of Ni-Sn alloys are investigated. Hypoeutectic (Ni-25 wt pct Sn) and eutectic (Ni-32.5 wt pct Sn) compositions of the Ni-Sn alloy were undercooled using a levitation melting with glass encasement technique, and the recalescence of these alloys was measured using a high speed temperature sensing device and a digital oscilloscope. It is observed that in both samples the total solidification and recalescence times decrease with increasing undercooling; the volume fraction of normal lamellar eutectic decreases with increasing undercooling; and in the hypoeutectic sample, the morphology of the primary phase changes from dendritic to spherical with increasing undercooling.

  11. Effect of Sn Alloying on the Diffusion Bonding Behavior of Al-Mg-Si Alloys

    NASA Astrophysics Data System (ADS)

    Atabay, Sıla Ece; Esen, Ziya; Dericioglu, Arcan F.

    2017-07-01

    Effect of Sn as an alloying element on the diffusion-bonding behavior of Al-Mg-Si alloy has been studied by means of differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and mechanical testing of the diffusion-bonded joint. XRD results revealed the formation of Mg2Sn and (Sn) phases during solidification following induction casting. DSC results showed local liquid (Sn) formation during the bonding process for Sn-containing alloys, where its amount was found to be increasing with the increasing Sn content. Results revealed that Sn addition leads to an increase in the bond shear strength of the diffusion-bonded joints and elimination of the irregularities formed on the bonded interface. Fractured surfaces showed that formation of (Sn) layer at the bonded interface causes the fracture to transform from the ductile to the mixed fracture mode.

  12. The microstructure and superplastic behavior of clean mechanically alloyed titanium - titanium boride alloys

    SciTech Connect

    Brown, A.P.; Brydson, R.; Hammond, C.; Wisbey, A.; Godfrey, T.M.T.

    2000-07-01

    The superplastic forming (SPF) of titanium alloys is an established technology. A reduction in grain size from that of the typical sheet materials would lead to enhanced SPF properties and hence a reduction in production cycle times. This study describes the microstructural development and superplastic behavior of fine-grained Ti-6%Al-4%V alloys. Ball-milling Ti-6%Al-4%V powder produces a nanocrystalline material; however on consolidation by hot isostatic pressing rapid grain growth occurs. Addition of boron powder during milling leads to boride precipitates in the matrix of the consolidated alloy. The precipitates are dispersed inhomogeneously, resulting in localized grain refinement. Superplastic testing revealed cavitation formation but in comparison to conventional sheet material, large elongations were achieved at relatively high strain rates.

  13. Oxidation embrittlement of grain boundaries in nickel alloys

    SciTech Connect

    Gendron, T.S.; Cleland, R.D.; Newman, R.C.

    1995-09-01

    Intergranular oxidation-embrittlement of Alloy 600 has been studied by surface analysis of fractured thin foils pre-exposed to hydrogenated steam at 400 C. The results are believed to be relevant to primary-water stress corrosion cracking in nuclear power plants. Earlier work had shown that pre-exposure to this environment caused several micrometers of intergranular failure during subsequent straining. This cracking had none of the characteristics of hydrogen embrittlement and could be due to oxidation of chromium and/or carbon at the grain boundaries, or to ingress of a monolayer of oxygen. New results show that an oxide phase of chromium does indeed penetrate but most of the cracking seems to be due to oxygen segregation. Sulfur was also found on the fractured boundaries.

  14. Nucleation and growth of oxide islands during the initial-stage oxidation of (100)Cu-Pt alloys

    SciTech Connect

    Luo, Langli; Zhou, Guangwen; Kang, Yihong; Yang, Judith C.

    2015-02-14

    The initial-stage oxidation of (100) Cu-Pt alloys has been examined by in situ environmental transmission electron microscopy and ex situ atomic force microscopy (AFM). It is shown that the oxidation proceeds via the nucleation and growth of Cu{sub 2}O islands that show dependence on the alloy composition and oxidation temperature. The kinetic measurements on the oxide nucleation reveal that both the nucleation density and surface coverage of Cu{sub 2}O islands can be promoted by alloying more Pt in the Cu-Pt alloys. Increasing the oxidation temperature above 700 °C results in the growth of large Cu{sub 2}O islands that transits to a dendritic growth morphology. The ex situ AFM studies reveal that the nucleation of oxide islands can occur on surface terraces and the subsequent oxide growth depletes local terrace Cu atoms that results in the formation of surface pits.

  15. Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

    SciTech Connect

    ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

    2000-03-27

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

  16. Effects of Sn addition on the microstructure, mechanical properties and corrosion behavior of Ti–Nb–Sn alloys

    SciTech Connect

    Moraes, Paulo E.L.; Contieri, Rodrigo J.; Lopes, Eder S.N.; Robin, Alain; Caram, Rubens

    2014-10-15

    Ti and Ti alloys are widely used in restorative surgery because of their good biocompatibility, enhanced mechanical behavior and high corrosion resistance in physiological media. The corrosion resistance of Ti-based materials is due to the spontaneous formation of the TiO{sub 2} oxide film on their surface, which exhibits elevated stability in biological fluids. Ti–Nb alloys, depending on the composition and the processing routes to which the alloys are subjected, have high mechanical strength combined with low elastic modulus. The addition of Sn to Ti–Nb alloys allows the phase transformations to be controlled, particularly the precipitation of ω phase. The aim of this study is to discuss the microstructure, mechanical properties and corrosion behavior of cast Ti–Nb alloys to which Sn has been added. Samples were centrifugally cast in a copper mold, and the microstructure was characterized using optical microscopy, scanning electron microscopy and X-ray diffractometry. Mechanical behavior evaluation was performed using Berkovich nanoindentation, Vickers hardness and compression tests. The corrosion behavior was evaluated in Ringer's solution at room temperature using electrochemical techniques. The results obtained suggested that the physical, mechanical and chemical behaviors of the Ti–Nb–Sn alloys are directly dependent on the Sn content. - Graphical abstract: Effects of Sn addition to the Ti–30Nb alloy on the elastic modulus. - Highlights: • Sn addition causes reduction of the ω phase precipitation. • Minimum Vickers hardness and elastic modulus occurred for 6 wt.% Sn content. • Addition of 6 wt.% Sn resulted in maximum ductility and minimum compression strength. • All Ti–30Nb–XSn (X = 0, 2, 4, 6, 8 and 10%) alloys are passive in Ringer's solution. • Highest corrosion resistance was observed for 6 wt.% Sn content.

  17. Oxidation/vaporization of silicide coated columbium base alloys

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1971-01-01

    Mass spectrometric and target collection experiments were made at 1600 K to elucidate the mode of oxidative vaporization of two columbium alloys, fused-slurry-coated with a complex silicide former (Si-20Cr-Fe). At oxygen pressures up to 0.0005 torr the major vapor component detected by mass spectrometry for oxidized samples was gaseous silicon monoxide. Analysis of condensates collected at oxygen pressures of 0.1, 1.0 and 10 torr revealed that chromium-, silicon-, iron- and tungsten- containing species were the major products of vaporization. Equilibrium thermochemical diagrams were constructed for the metal-oxygen system corresponding to each constituent metal in both the coating and base alloy. The major vaporizing species are expected to be the gaseous oxides of chromium, silicon, iron and tungsten. Plots of vapor phase composition and maximum vaporization rate versus oxygen pressure were calculated for each coating constituent. The major contribution to weight loss by vaporization at oxygen pressures above 1 torr was shown to be the chromium-containing species.

  18. Correlation of short-term to long-term oxidation testing for alumina forming alloys and coatings

    NASA Astrophysics Data System (ADS)

    Stiger, Matthew J.

    Engineering long cyclic oxidation life of high temperature materials requires success on two fronts. First a slow growing protective oxide scale must form during the elevated temperature exposure. To satisfy this aspect, alumina-forming alloys and coatings are widely accepted as leading materials for use in this environment and are the focus of this discussion. The second aspect is the formation of an adherent oxide that resists spallation during thermal cycling. The driving force for spallation is the stored elastic strain energy that develops from stresses in the oxide scale. Once this stored elastic strain energy exceeds the oxide-substrate interfacial toughness, cracking and subsequent spallation occurs followed by rapid oxidation of the substrate. With advances in alloy and coating development resulting in higher operating temperatures and increased service lives, researchers are faced with excessive laboratory time and cost required to perform a long-term cyclic oxidation test. The challenge is to predict long-term oxidation behavior from short-term experiments. Since the rate limiting step to high temperature oxidation is a thermally activated process, previous investigations were performed at increased exposure temperatures for rapid degradation of the alloys and coatings to rank material performance. Others have mechanically induced oxide spallation to give insight on the adherence of oxide scales prior to spontaneous failure. In this investigation, short-term testing is employed to gain insight on long-term performance and to determine inputs into a cyclic oxidation model for life-time prediction. This model operates in an iterative process where one iteration is a thermal cycle. The amount of oxide formed during the high temperature segment is calculated followed by the amount that is lost due to scale spallation during cooling. Retained oxide at the end of this cycle is used as the starting point for the following iteration. The two inputs into this

  19. Preparation of Si-containing oxide coating and biomimetic apatite induction on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys are recently found important in the field of bone repairing for their ideal mechanical performance and excellent biocompatibility. Micro-arc oxidation (MAO) is a simple, controllable and efficient electrochemistry method that can prepare protective ceramic coatings on magnesium alloys. The properties of the MAO coating, such as thickness, microstructure, roughness and composition, can easily be controlled by adjusting the voltage, current density, duration or the electrolyte concentration. In this work, MAO coatings are prepared on ZK61 magnesium alloy at different voltages. The structure characteristics and element distributions of the coating are investigated by XRD, TEM, SEM and EPMA. The MAO samples are immersed in SBF for 7, 14 and 28 days respectively. The corrosion behaviors of the samples in SBF were also investigated by potentiodynamic polarization curves. The corrosion products were characterized by EDS and FT-IR. The MAO coated ZK61 alloy samples showed excellent corrosion resistance and bioactivity. The MAO method demonstrates a great potential in the preparation of degradable and bioactive orthopedic magnesium-based implants.

  20. Issues Concerning the Oxidation of Ni(Pt)Ti Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James

    2011-01-01

    The oxidation behavior of the Ni-30Pt-50Ti high temperature shape memory alloy is compared to that of conventional NiTi nitinol SMAs. The oxidation rates were 1/4 those of NiTi under identical conditions. Ni-Ti-X SMAs are dominated by TiO2 scales, but, in some cases, the activation energy diverges for unexplained reasons. Typically, islands of metallic Ni or Pt(Ni) particles are embedded in lower scale layers due to rapid selective growth of TiO2 and low oxygen potential within the scale. The blocking effect of Pt-rich particles and lower diffusivity of Pt-rich depletion zones are proposed to account for the reduction in oxidation rates.

  1. Modelling and theories of alloy phase behavior

    SciTech Connect

    Watson, R.E.; Davenport, J.W.; Weinert, M.; Bennett, L.H.

    1987-01-01

    Many trends in alloy phase formation are readily understood in terms of physically plausible atomic parameters. This has led to the introduction of structural maps where two (or more) such atomic parameters are employed as the coordinates and well-defined regions are observed to be associated with particular crystalline phases. These coordinates sometimes involve the difference in atomic parameters and sometimes involve an average. An alternative approach to the emphasis on atomic parameters has been the consideration of how atoms are packed in some crystal structure and how this controls what the constituent atoms may be. Recently this has led to the utilization of Wigner-Seitz (sometimes called Voronoi or Dirichlet) constructs of the atomic cells in a crystal structure and to the observation that sometimes two crystals which are nominally considered to have the same crystal structure according to normal crystallographic designation should be considered to be different. The Wigner-Seitz cell constructs have also offered a framework for understanding trends in the magnetic and chemical properties of particular phases as well as making coordination between crystalline and glassy structures. Neither of the above approaches provides numerical estimates of quantities of thermodynamic interest such as heats of formation. Such heats are being calculated. 42 refs., 15 figs.

  2. Oxidation and microstrucure of V-Cr-Ti alloys exposed to oxygen-containing environments

    SciTech Connect

    Natesan, K.; Uz, M.; Ulie, T.

    1997-08-01

    The objectives of this task are to (a) evaluate the oxygen uptake of several V-Cr-Ti alloys as a function of temperature and oxygen partial pressure in the exposure environment, (b) examine the microstructural characteristics of oxide scales and oxygen trapped at the grain boundaries in the substrate alloys, and (c) evaluate the influence of alloy composition on oxygen uptake and develop correlation(s) between alloy composition, exposure environment, and temperature.

  3. The Sliding Behaviors of Copper Alloys

    DTIC Science & Technology

    1982-06-01

    and 1.20 wt. %); two dispersion hardened coppers ( Glidcop AL -20 and AL -60 with 0.4 and 1.1 wt. % aluminum oxide respectively); gilding metal (90...PAGES AL IS. SECURITY CLASS, (ol this report) UNCLASSIFIED 15a. DECLASSIFI CATION/DOWN GRADING SCHEDULE Approved for public release...impurities, and surface structure. These factors strongly affect his particular examples. Peterson et al , in their review of wear,^" state that adhesive

  4. Evaluation of Cyclic Behavior of Aircraft Turbine Disk Alloys

    NASA Technical Reports Server (NTRS)

    Shahani, V.; Popp, H. G.

    1978-01-01

    An evaluation of the cyclic behavior of three aircraft engine turbine disk materials was conducted to compare their relative crack initiation and crack propagation resistance. The disk alloys investigated were Inconel 718, hot isostatically pressed and forged powder metallurgy Rene '95, and as-hot-isostatically pressed Rene '95. The objective was to compare the hot isostatically pressed powder metallurgy alloy forms with conventionally processed superalloys as represented by Inconel 718. Cyclic behavior was evaluated at 650 C both under continuously cycling and a fifteen minute tensile hold time cycle to simulate engine conditions. Analysis of the test data were made to evaluate the strain range partitioning and energy exhaustion concepts for predicting hold time effects on low cycle fatigue.

  5. Corrosive wear behavior of 2014 and 6061 aluminum alloy composites

    NASA Astrophysics Data System (ADS)

    Varma, S. K.; Andrews, S.; Vasquez, G.

    1999-02-01

    Alloys of 2014 and 6061 aluminum reinforced with 0.1 volume fraction of alumina particles (VFAP) were subjected to impact scratching during a corrosive wear process. The transient currents generated due to the impact were measured in the two composites as well as in their respective monoliths. The effect of solutionizing time on the transient currents was correlated to the near surface microstructures, scratch morphology, concentration of quenched-in vacancies, and changes in grain sizes. It was observed that the transient current values increase with an increase in solutionizing time, indicating that the corrosive wear behavior is not strongly affected by the grain boundaries. However, a combination of pitting and the galvanic corrosion may account for the typical corrosive wear behavior exhibited by the alloys and the composites of this study.

  6. Effects of surface oxidation on vacancy defects in beta nickel-aluminum alloys

    SciTech Connect

    Parthasarathi, A.

    1980-01-01

    Transmission Electron Microscopy and Auger Electron Spectroscopy have been used to make observations of the oxidation process in ..beta..-NiAl alloys annealed under controlled conditions of temperature and oxygen partial pressure. Binary Ni-Al alloys, with nominally 47.5, 50.4 and 52.5 at. % Al, were examined. The Auger spectroscopy analysis showed that the predominant oxide formed on these alloys is Al/sub 2/O/sub 3/, with a possible thin intermediate layer of spinel. Bulk oxidation experiments indicate that the oxide grows by outward diffusion of cations to the oxide/gas interface.

  7. Enhanced catalytic behavior of Ni alloys in steam methane reforming

    NASA Astrophysics Data System (ADS)

    Yoon, Yeongpil; Kim, Hanmi; Lee, Jaichan

    2017-08-01

    The dissociation process of methane on Ni and Ni alloys are investigated by density functional theory (DFT) in terms of catalytic efficiency and carbon deposition. Examining the dissociation to CH3, CH2, CH, C, and H is not sufficient to properly predict the catalytic efficiency and carbon deposition, and further investigation of the CO gas-evolving reaction is required to completely understand methane dissociation in steam. The location of alloying element in Ni alloy needed be addressed from the results of ab-inito molecular dynamics (MD). The reaction pathway of methane dissociation associated with CO gas evolution is traced by performing first-principles calculations of the adsorption and activation energies of each dissociation step. During the dissociation process, two alternative reaction steps producing adsorbed C and H or adsorbed CO are critically important in determining coking inhibition as well as H2 gas evolution (i.e., the catalytic efficiency). The theoretical calculations presented here suggest that alloying Ni with Ru is an effective way to reduce carbon deposition and enhance the catalytic efficiency of H2 fueling in solid oxide fuel cells (SOFCs).

  8. Diffusional transport and predicting oxidative failure during cyclic oxidation of beta-NiAl alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Vinarcik, E. J.; Barrett, C. A.; Doychak, J.

    1992-01-01

    Nickel aluminides (NiAl) containing 40-50 at. percent Al and up to 0.1 at. percent Zr have been studied following cyclic oxidation at 1200, 1300, 1350 and 1400 C. The selective oxidation of aluminum resulted in the formation of protective Al2O3 scales on each alloy composition at each temperature. However, repeated cycling eventually resulted in the gradual formation of less protective NiAl2O4. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime-(Ni3Al) which formed as a result of the loss of aluminum from the sample. A simple methodology is presented to predict the protective life of beta-NiAl alloys. This method predicts the oxidative lifetime due to aluminum depletion when the aluminum concentration decreases to a critical concentration. The time interval preceding NiAl2O4 formation (i.e., the lifetime based on protective Al2O3 formation) and predicted lifetimes are compared and discussed. Use of the method to predict the maximum use temperature for NiAl-Zr alloys is also discussed.

  9. Transient liquid phase bonding of ferritic oxide dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Krishnardula, Venu Gopal

    2006-04-01

    Oxide dispersion strengthened (ODS) alloys possess excellent properties including resistance to oxidation, corrosion, creep and thermal fatigue. In addition, ferritic ODS alloys exhibit resistance to void swelling and are of particular interest to the nuclear industry. The present study involves the joining of fuel cans to end caps that will be utilized in the nuclear industry. Mechanically alloyed (MA) ODS alloys possess coarse columnar grain structure strengthened with nanosize yttria dispersoids. In that past, fusion welding techniques resulted in microstructural disruption leading to poor joints. This work investigated joining of two ferritic MA ODS alloys, MA956 and PM2000, using; (a) Transient liquid phase (TLP) bonding and (b) Solid-state diffusion bonding. TLP bonds were prepared with MA956 and PM2000 in the unrecrystallized and recrystallized conditions using electron beam physical vapor deposited (EBPVD) boron thin films as interlayers. The use of thin interlayers reduced the amount of substrate dissolution and minimized the bondline microstructural disruption. Different bond orientations were also investigated. Successful bonds with better microstructural continuity were obtained when substrates were joined in the unrecrystallized condition followed by post bond recrystallization heat treatment with the substrate faying surface aligned along the working (extrusion or rolling) direction than when substrates were aligned perpendicular to the working direction. This was attributed to the number of yttria stringers cut by the bondline, which is less when the substrate faying surface is lying parallel to the working direction than when the substrate faying surface is lying perpendicular to the working direction. Solid-state diffusion bonding was conducted using MA956 and PM2000 in the unrecrystallized and recrystallized conditions. Bonding occurred only when an unrecrystallized substrate was involved. Bonding occurred at unusually low stresses. This may be

  10. Features of Intermetallic Alloy TNM-B1 High-Temperature Oxidation

    NASA Astrophysics Data System (ADS)

    Smyslov, A. M.; Bybin, A. A.; Dautov, S. S.

    2016-09-01

    Features of intermetallic alloy based on titanium aluminide high-temperature oxidation at 800 - 850°C are studied. A mathematical dependence is obtained for oxidation rate on test duration. The structure and composition of an oxide layer formed during high-temperature oxidation are studied. It is shown that under operating conditions at the maximum working temperatures the intermetallic alloy exhibits low heat resistance.

  11. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    SciTech Connect

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  12. Impact Fretting Wear Behavior of Alloy 690 Tubes in Dry and Deionized Water Conditions

    NASA Astrophysics Data System (ADS)

    Cai, Zhen-Bing; Peng, Jin-Fang; Qian, Hao; Tang, Li-Chen; Zhu, Min-Hao

    2017-07-01

    The impact fretting wear has largely occurred at nuclear power device induced by the flow-induced vibration, and it will take potential hazards to the service of the equipment. However, the present study focuses on the tangential fretting wear of alloy 690 tubes. Research on impact fretting wear of alloy 690 tubes is limited and the related research is imminent. Therefore, impact fretting wear behavior of alloy 690 tubes against 304 stainless steels is investigated. Deionized water is used to simulate the flow environment of the equipment, and the dry environment is used for comparison. Varied analytical techniques are employed to characterize the wear and tribochemical behavior during impact fretting wear. Characterization results indicate that cracks occur at high impact load in both water and dry equipment; however, the water as a medium can significantly delay the cracking time. The crack propagation behavior shows a jagged shape in the water, but crack extended disorderly in dry equipment because the water changed the stress distribution and retarded the friction heat during the wear process. The SEM and XPS analysis shows that the main failure mechanisms of the tube under impact fretting are fatigue wear and friction oxidation. The effect of medium(water) on fretting wear is revealed, which plays a potential and promising role in the service of nuclear power device and other flow equipments.

  13. Static and dynamic cyclic oxidation of 12 nickel-, cobalt-, and iron-base high-temperature alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Johnston, J. R.; Sanders, W. A.

    1978-01-01

    Twelve typical high-temperature nickel-, cobalt-, and iron-base alloys were tested by 1 hr cyclic exposures at 1038, 1093, and 1149 C and 0.05 hr exposures at 1093 C. The alloys were tested in both a dynamic burner rig at Mach 0.3 gas flow and in static air furnace for times up to 100 hr. The alloys were evaluated in terms of specific weight loss as a function of time, and X-ray diffraction analysis and metallographic examination of the posttest specimens. A method previously developed was used to estimate specific metal weight loss from the specific weight change of the sample. The alloys were then ranked on this basis. The burner-rig test was more severe than a comparable furnace test and resulted in an increased tendency for oxide spalling due to volatility of Cr in the protective scale and the more drastic cooling due to the air-blast quench of the samples. Increased cycle frequency also increased the tendency to spall for a given test exposure. The behavior of the alloys in both types of tests was related to their composition and their tendency to form scales. The alloys with the best overall behavior formed alpha-Al2O3 aluminate spinels.

  14. Oxidation, Creep and Fatigue Properties of Bare and Coated 31V Alloy

    NASA Astrophysics Data System (ADS)

    Dryepondt, Sebastien; Jones, Samuel J.; Zhang, Ying; Maziasz, Phillip J.; Pint, Bruce A.

    2015-01-01

    Increasing the efficiency of natural gas reciprocating engines will require materials with better mechanical and corrosion resistance at high temperatures. One solution to increase the lifetime of exhaust valves is to apply an aluminide coating to prevent corrosion assisted fatigue cracking, but the impact of the coating on the valve material mechanical properties needs to be assessed. In addition to cyclic oxidation testing in dry and humid air at 800°C, creep and high cycle fatigue (HCF) testing were conducted at 816°C on bare and slurry or pack-coated 31V alloy. The coated and bare creep specimens exhibited very similar creep rupture lives, as long as the specimens were annealed according to the 31V standard heat treatment before testing. The HCF behavior of the pack-coated alloy was close to the behavior of the bare alloy, but fatigue lifetimes of slurry-coated 31V specimens had higher variability. Aluminide coatings have the potential to improve the valve performance at high temperature, but the coating deposition process needs to be tailored for the substrate standard heat treatment.

  15. Method of treating intermetallic alloy hydrogenation/oxidation catalysts for improved impurity poisoning resistance, regeneration and increased activity

    DOEpatents

    Wright, R.B.

    1992-01-14

    Alternate, successive high temperature oxidation and reduction treatments, in either order, of intermetallic alloy hydrogenation and intermetallic alloy oxidation catalysts unexpectedly improves the impurity poisoning resistance, regeneration capacity and/or activity of the catalysts. The particular alloy, and the final high temperature treatment given alloy (oxidation or reduction) will be chosen to correspond to the function of the catalyst (oxidation or hydrogenation). 23 figs.

  16. Influence of Microstructure of Friction Stir Welded Joints on Growth and Properties of Microarc Oxidation Coatings on AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Tingfang; Li, Yongliang; Xue, Wenbin; Yang, Chaolin; Qu, Yao; Hua, Ming

    2015-03-01

    Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.

  17. High Temperature Fatigue Crack Growth Behavior of Alloy 10

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Methods to improve the high temperature, dwell crack growth resistance of Alloy 10, a high strength, nickel-base disk alloy, were studied. Two approaches, heat treat variations and composition modifications, were investigated. Under the heat treat approach, solution temperature, cooling rates, and stabilization, were studied. It was found that higher solution temperatures, which promote coarser grain sizes, coupled with a 1550 F stabilization treatment were found to significantly reduce dwell crack growth rates at 1300 F Changes in the niobium and tantalum content were found to have a much smaller impact on crack growth behavior. Lowering the niobium:tantalum ratio did improve crack growth resistance and this effect was most pronounced for coarse grain microstructures. Based on these findings, a coarse grain microstructure for Alloy 10 appears to be the best option for improving dwell crack growth resistance, especially in the rim of a disk where temperatures can reach or exceed 1300 T. Further, the use of advanced processing technologies, which can produce a coarse grain rim and fine grain bore, would be the preferred option for Alloy 10 to obtain the optimal balance between tensile, creep, and crack growth requirements for small gas turbine engines.

  18. Oxidation resistance of aluminum-coated Fe-20Cr alloys containing rare earths or yttrium

    SciTech Connect

    Sigler, D.R. )

    1993-10-01

    Aluminum-coated Fe-20Cr (rare earth or yttrium) alloy foils were developed with oxidation resistance equivalent or superior to Fe-20Cr-5Al (rare earth or yttrium) alloy foils. The coated foils were made by dipping Fe-20Cr sheet into a salt-covered aluminum bath and then rolling the sheet to foil. Oxidation resistance of the coated foil was enhanced by adding rare earths or yttrium to the Fe-20Cr substrate alloys to insure oxide adherence. Test results indicate that only sufficient addition to tie up sulfur as a stable sulfide is needed in the Fe-20Cr alloy. Aluminum-coated foils show lower oxide growth rates than similar Fe-Cr-Al alloys, most likely the result of fewer impurities (particularly Fe) is the coated foils' growing oxide scale. 31 refs., 18 figs., 2 tabs.

  19. Ni-Zr alloys: relationship between surface characteristics and electrocatalytic behavior

    PubMed

    Angelini; Antonione; Baricco; Daolio; Fabrizio; Rosalbino

    2000-01-01

    A relationship between electrocatalytic activity for the hydrogen evolution reaction and the surface composition of the electrode was established for Ni-Zr crystalline and amorphous alloys by means of secondary ion mass spectrometry (SIMS). Electrocatalytic activity was tested by means of cathodic polarization in 1 M KOH at 25 degrees C and the resulting exchange current density has been taken as a measure of catalytic efficiency. Surface activation treatment involved chemical etching in HF solutions; the consequent morphological and compositional surface changes were studied by differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The electrochemical behavior of the pure elements (Ni and Zr) was also considered for comparison. All samples submitted to chemical etching in HF solutions showed an increase in electrocatalytic activity, particularly the alloy with the highest Ni content. The beneficial effect of chemical etching is due to dissolution of the zirconium oxide layer and to the formation of nanocrystalline Ni on the surfaces.

  20. Temperature and Strain-Rate Effects on Low-Cycle Fatigue Behavior of Alloy 800H

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Schiffers, H.; Schuster, H.; Halford, G. R.

    1996-01-01

    The effects of strain rate (4 x 10(exp -6) to 4 x 10(exp -3)/s) and temperature on the Low-Cycle Fatigue (LCF) behavior of alloy 800H have been evaluated in the range 750 C to 950 C. Total axial strain controlled LCF tests were conducted in air at a strain amplitude of +/- 0.30 pct. LCF life decreased with decreasing strain rate and increasing temperature. The cyclic stress response behavior showed a marked variation with temperature and strain rate. The time- and temperature- dependent processes which influence the cyclic stress response and life have been identified and their relative importance assessed. Dynamic strain aging, time-dependent deformation, precipitation of parallel platelets of M(23)C6 on grain boundaries and incoherent ledges of twins, and oxidation were found to operate depending on the test conditions. The largest effect on life was shown by oxidation processes.

  1. The effects of water vapor on the oxidation behavior of alumina forming austenitic stainless steels

    SciTech Connect

    Yanar, N. M.; Lutz, B. S.; Garcia-Fresnillo, L.; Brady, Michael P.; Meier, G. H.

    2015-08-19

    The isothermal oxidation behavior of three alumina forming austenitic (AFA) stainless steels with varying composition was studied at 650 and 800 °C in dry air and gases which contained water vapor. The AFA alloys exhibited better oxidation resistance than a “good chromia former” at 650 °C, particularly in H2O-containing atmospheres by virtue of alumina-scale formation. Although the AFA alloys were more resistant than chromia formers, their oxidation resistance was degraded at 650 °C in the presence of water vapor. In dry air the AFA alloys formed, thin continuous alumina scales, whereas in Ar–4%H2–3%H2O the areas of continuous alumina were reduced and Fe oxide-rich nodules and regions of Cr, Mn-rich oxides formed. In some regions internal oxidation of the aluminum occurred in the H2O-containing gas. The alloy OC8 had slightly better resistance than OC4 or OC5 in this atmosphere. The alumina-forming capability of the AFA alloys decreases with increasing temperature and, at 800 °C, they are borderline alumina formers, even in dry air. The oxidation resistance of all three alloys was degraded at 800 °C in atmospheres, which contained water vapor (Air–10%H2O, Ar–3%H2O and Ar–4%H2–3%H2O). The areas, which formed continuous alumina, were reduced in these atmospheres and areas of internal oxidation occurred. However, as a result of the borderline alumina-forming capability of the AFA alloys it was not possible to determine which of the H2O-containing atmospheres was more severe or to rank the alloys in terms of their performance. The experimental results indicate that the initial microstructure of the AFA alloys also plays a role in their oxidation performance. Less protective oxides formed at 800 °C when alloy OC8 was equilibrated before exposure rather than being exposed in the as-processed condition. As a result, the reason for this is the presence of different

  2. The effects of water vapor on the oxidation behavior of alumina forming austenitic stainless steels

    DOE PAGES

    Yanar, N. M.; Lutz, B. S.; Garcia-Fresnillo, L.; ...

    2015-08-19

    The isothermal oxidation behavior of three alumina forming austenitic (AFA) stainless steels with varying composition was studied at 650 and 800 °C in dry air and gases which contained water vapor. The AFA alloys exhibited better oxidation resistance than a “good chromia former” at 650 °C, particularly in H2O-containing atmospheres by virtue of alumina-scale formation. Although the AFA alloys were more resistant than chromia formers, their oxidation resistance was degraded at 650 °C in the presence of water vapor. In dry air the AFA alloys formed, thin continuous alumina scales, whereas in Ar–4%H2–3%H2O the areas of continuous alumina were reducedmore » and Fe oxide-rich nodules and regions of Cr, Mn-rich oxides formed. In some regions internal oxidation of the aluminum occurred in the H2O-containing gas. The alloy OC8 had slightly better resistance than OC4 or OC5 in this atmosphere. The alumina-forming capability of the AFA alloys decreases with increasing temperature and, at 800 °C, they are borderline alumina formers, even in dry air. The oxidation resistance of all three alloys was degraded at 800 °C in atmospheres, which contained water vapor (Air–10%H2O, Ar–3%H2O and Ar–4%H2–3%H2O). The areas, which formed continuous alumina, were reduced in these atmospheres and areas of internal oxidation occurred. However, as a result of the borderline alumina-forming capability of the AFA alloys it was not possible to determine which of the H2O-containing atmospheres was more severe or to rank the alloys in terms of their performance. The experimental results indicate that the initial microstructure of the AFA alloys also plays a role in their oxidation performance. Less protective oxides formed at 800 °C when alloy OC8 was equilibrated before exposure rather than being exposed in the as-processed condition. As a result, the reason for this is the presence of different phases in the bulk of the two specimens.« less

  3. Surface oxide net charge of a titanium alloy: comparison between effects of treatment with heat or radiofrequency plasma glow discharge.

    PubMed

    MacDonald, Daniel E; Rapuano, Bruce E; Schniepp, Hannes C

    2011-01-01

    In the current study, we have compared the effects of heat and radiofrequency plasma glow discharge (RFGD) treatment of a Ti6Al4V alloy on the physico-chemical properties of the alloy's surface oxide. Titanium alloy (Ti6Al4V) disks were passivated alone, heated to 600 °C, or RFGD plasma treated in pure oxygen. RFGD treatment did not alter the roughness, topography, elemental composition or thickness of the alloy's surface oxide layer. In contrast, heat treatment altered oxide topography by creating a pattern of oxide elevations approximately 50-100 nm in diameter. These nanostructures exhibited a three-fold increase in roughness compared to untreated surfaces when RMS roughness was calculated after applying a spatial high-pass filter with a 200 nm-cutoff wavelength. Heat treatment also produced a surface enrichment in aluminum and vanadium oxides. Both RFGD and heat treatment produced similar increases in oxide wettability. Atomic force microscopy (AFM) measurements of metal surface oxide net charge signified by a long-range force of attraction to or repulsion from a (negatively charged) silicon nitride AFM probe were also obtained for all three experimental groups. Force measurements showed that the RFGD-treated Ti6Al4V samples demonstrated a higher net positive surface charge at pH values below 6 and a higher net negative surface charge at physiological pH (pH values between 7 and 8) compared to control and heat-treated samples. These findings suggest that RFGD treatment of metallic implant materials can be used to study the role of negatively charged surface oxide functional groups in protein bioactivity, osteogenic cell behavior and osseointegration independently of oxide topography.

  4. The Electrochemical Behavior of Mo-Ta Alloy in Phosphoric Acid Solution for TFT-LCD Application.

    PubMed

    Lee, Sang-Hyuk; Kim, Byoung O; Seo, Jong Hyun

    2015-10-01

    Molybdenum-tantalum alloy thin film is a suitable material for the higher corrosion resistance and low resistivity for gate and data metal lines. In this study, Mo-Ta alloy thin films were prepared by using a DC magnetron co-sputtering system on a glass substrate. An abrupt increase in the etching rates of low Mo-Ta alloys was observed. From the observed impedance analysis, the defect densities in the MoTa oxide films increased from 5.4 x 10(21) (cm(-3)) to 8.02 x 10(21) (cm(-3)) up to the 6 at% of tantalum level; and above the 6 at% of tantalum level, the defect densities decreased. This electrochemical behavior is explained by the mechanical instability of the MoTa oxide film.

  5. Mechanical behavior of aluminum-bearing ferritic alloys for accident-tolerant fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Guria, Ankan

    Nuclear power currently provides about 13% of electrical power worldwide. Nuclear reactors generating this power traditionally use Zirconium (Zr) based alloys as the fuel cladding material. Exothermic reaction of Zr with steam under accident conditions may lead to production of hydrogen with the possibility of catastrophic consequences. Following the Fukushima-Daiichi incident, the exploration of accident-tolerant fuel cladding materials accelerated. Aluminum-rich (around 5 wt. %) ferritic steels such as Fecralloy, APMT(TM) and APM(TM) are considered as potential materials for accident-tolerant fuel cladding applications. These materials create an aluminum-based oxide scale protecting the alloy at elevated temperatures. Tensile deformation behavior of the above alloys was studied at different temperatures (25-500 °C) at a strain rate of 10-3 s-1 and correlated with microstructural characteristics. Higher strength and decent ductility of APMT(TM) led to further investigation of the alloy at various combination of strain rates and temperatures followed by fractography and detailed microscopic analyses. Serrations appeared in the stress-strain curves of APMT(TM) and Fecralloy steel tested in a limited temperature range (250-400 °C). The appearance of serrations is explained on the basis of dynamic strain aging (DSA) effect due to solute-dislocation interactions. The research in this study is being performed using the funds received from the US DOE Office of Nuclear Energy's Nuclear Energy University Programs (NEUP).

  6. Effect of Microstructure on Creep Crack Growth Behavior of a Near- α Titanium Alloy IMI-834

    NASA Astrophysics Data System (ADS)

    Satyanarayana, D. V. V.; Omprakash, C. M.; Sridhar, T.; Kumar, Vikas

    2009-01-01

    In the present study, the effect of microstructure ( i.e., α + β and transformed β) on creep crack growth (CCG) behavior of a near-alpha (IMI 834) titanium alloy has been explored at temperatures 550 °C and 600 °C. For characterizing the CCG behavior of the alloy, both stress intensity factor ( K) and energy integral parameter ( C t ) were used in the present investigation. The use of stress intensity factor ( K) as crack-tip parameter is not appropriate in the present study as no unique correlation between crack growth rate and K could be obtained from the observed trend due to transients in the creep crack rate data. On the other hand, C t parameter for both microstructural conditions consolidates CCG data into a single trend. The alloy with fully transformed β microstructure exhibits better CCG resistance as compared to bimodal ( α + β) microstructure. This is consistent with the fact that the transformed β structure offers superior creep resistance as compared to α + β microstructure. Microstructural examination has revealed that CCG for both microstructural conditions is accompanied by formation of damage zone in the form of numerous environmental-assisted secondary surface cracks (perpendicular to the stress axis) ahead of the main crack tip. For α + β microstructure of the alloy, the surface creep cracks were formed by growth and coalescence of microcracks nucleated by fracture of primary α particles. While in the interior of the specimens, CCG occurred by growth and coalescence of microvoids nucleated at primary α/transformed β (matrix) interfaces. For β microstructure of the alloy, while the surface creep cracks formed by growth and coalescence of microvoids nucleated at titanium enriched surface oxide particles, in the interior CCG occurred by nucleation of intergranular cavities.

  7. Overview of the M5{sup R} Alloy behavior under RIA and LOCA Conditions

    SciTech Connect

    Mardon, J.P.; Dunn, B.

    2007-07-01

    Experience from irradiation in PWRs has confirmed the M5{sup R} possesses all the properties required for upgraded operation including new fuel management approaches and high duty reactor operation. In this paper accident behavior is demonstrated through a comparison of M5{sup R} and Zircaloy-4 cladding behavior under RIA (Reactivity Insertion Accident) and LOCA (Loss Of Coolant Accident) conditions. AREVA NP supports a significant experimental program of analytical and full -scale tests along with comprehensive analyses on both M5{sup R} and SRA low-tin Zircaloy-4. A key presumption in the conduct of such tests is that, for all Zirconium alloys, the primary effects of high burn-up on cladding thermal-mechanical properties arise from the accumulation of hydrogen within the cladding during operation. This hypothesis is supported through a summarisation of the results of the main RIA and LOCA tests performed on virgin, pre-hydrided, and irradiated M5{sup R} and SRA low-tin Zircaloy-4 cladding. The first part of the paper presents the results of recent Room Temperature (RT) and High Temperature High Pressure (HTHP) integral RIA tests, mainly from the NSRR and CABRI programs, and separate effects mechanical properties tests on high burn-up M5{sup R} and Zircaloy- 4 irradiated claddings. In the second part of this paper, studies of cladding performance under LOCA conditions are presented.. The discussion includes high temperature oxidation kinetics, quench behaviour and post quenched mechanical behaviour of virgin, pre-hydrided and irradiated M5{sup R} and Zircaloy-4 cladding tubes after oxidation at LOCA temperatures and various quenching scenarios. The hydrogen concentrations studied are alloy dependent. Included are mechanical tests and in-depth metallurgical investigations developed to understand the failure mechanisms with the differing alloys and hydrogen concentrations. The result is a confirmation that the effect of hydrogen uptake dominates on the RIA and LOCA

  8. Fatigue crack growth behavior in niobium-hydrogen alloys

    NASA Astrophysics Data System (ADS)

    Lin, Mark Ching-Cheng; Salama, K.

    1997-10-01

    Near-threshold fatigue crack growth behavior has been investigated in niobium-hydrogen alloys. Compact tension specimens (CTS) with three hydrogen conditions are used: hydrogen-free, hydrogen in solid solution, and hydride alloy. The specimens are fatigued at a temperature of 296 K and load ratios of 0.05, 0.4, and 0.75. The results at load ratios of 0.05 and 0.4 show that the threshold stress intensity range (Δ K th ) decreases as hydrogen is added to niobium. It reaches a minimum at the critical hydrogen concentration ( C cr ), where maximum embrittlement occurs. The critical hydrogen concentration is approximately equal to the solubility limit of hydrogen in niobium. As the hydrogen concentration exceeds C cr , Δ K th increases slowly as more hydrogen is added to the specimen. At load ratio 0.75, Δ K th decreases continuously as the hydrogen concentration is increased. The results provide evidence that two mechanisms are responsible for fatigue crack growth behavior in niobium-hydrogen alloys. First, embrittlement is retarded by hydride transformation-induced and plasticity-induced crack closures. Second, embrittlement is enhanced by the presence of hydrogen and hydride.

  9. Behavior of Fe-ODS Alloys After Thermal Aging Treatments

    NASA Astrophysics Data System (ADS)

    Serrano Garcia, Marta; Hernández-Mayoral, Mercedes; Esparraguera, Elvira Oñorbe

    2016-06-01

    Oxide dispersion alloys are one of the candidates as cladding materials for Gen IV fast reactors, due to their high strength at high temperature, good creep properties, and swelling resistance. This good performance is mainly due to a fine dispersion of nano-oxide particles on the microstructure and to non-grained structure. The microstructural stability and the mechanical properties of a Fe-ODS alloy are studied after different thermal aging experiments at 973 K (700 °C), 5000 hours; 973 K (700 °C), 10,000 hours; and 1123 K (850 °C), 10,000 hours. SEM/EBSD and TEM together with tensile and impact tests on the as-received and thermally aged material have been carried out. In general, for all the tested conditions, a slight softening effect is observed attributed to the changes in the grain structure as well as to the changes in the amount and size of nano-oxide particles. In addition, the aged material shows a lower impact USE value while the DBTT is maintained.

  10. Effects of Oxidation Time on Micro-arc Oxidized Coatings of Magnesium Alloy AZ91D in Aluminate Solution

    NASA Astrophysics Data System (ADS)

    Mu, Weiyi; Li, Zhengxian; Du, Jihong; Luo, Ruixue; Xi, Zhengping

    Micro-arc oxidation coatings were prepared on magnesium alloy AZ91D at different oxidation times in aluminate solution. The effects of the oxidation time on the microstructure, growth rate and corrosion resistance of the coatings were investigated. The results indicate that the coatings are uniform in thickness and mainly composed of MgAl2O4 and MgO. There were many residual discharging channels on the coatings surface. The coatings improved the corrosion resistance of magnesium alloy AZ91D considerably. With increased oxidation time, the crystalline substances content and thickness of the coatings increased, while the growth rate of the coatings decreased, and the resulting coatings surface had lower porosity and larger pore sizes. In addition, the corrosion resistance of the coatings on magnesium alloy AZ91D surfaces is superior to the magnesium alloy AZ91D substrate in the NaCl solution, and the effect is more remarkable with longer oxidation times.

  11. Chemical vapor deposition coatings for oxidation protection of titanium alloys

    NASA Technical Reports Server (NTRS)

    Cunnington, G. R.; Robinson, J. C.; Clark, R. K.

    1991-01-01

    Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

  12. Effect of oxide films on hydrogen permeability of candidate Stirling heater head tube alloys

    SciTech Connect

    Schuon, S R; Misencik, J A

    1981-01-01

    High pressure hydrogen has been selected as the working fluid for the developmental automotive Stirling engine. Containment of the working fluid during operation of the engine at high temperatures and at high hydrogen gas pressures is essential for the acceptance of the Stirling engine as an alternative to the internal combustion engine. Most commercial alloys are extremely permeable to pure hydrogen at high temperatures. A program was undertaken at NASA Lewis Research Center (LeRC) to reduce hydrogen permeability in the Stirling engine heater head tubes by doping the hydrogen working fluid with CO or CO/sub 2/. Small additions of these gases were shown to form an oxide on the inside tube wall and thus reduce hydrogen permeability. A study of the effects of dopant concentration, alloy composition, and effects of surface oxides on hydrogen permeability in candidate heater head tube alloys is summarized. Results showed that hydrogen permeability was similar for iron-base alloys (N-155, A286, IN800, 19-9DL, and Nitronic 40), cobalt-base alloys (HS-188) and nickel-base alloys (IN718). In general, the permeability of the alloys decreased with increasing concentration of CO or CO/sub 2/ dopant, with increasing oxide thickness, and decreasing oxide porosity. At high levels of dopants, highly permeable liquid oxides formed on those alloys with greater than 50% Fe content. Furthermore, highly reactive minor alloying elements (Ti, Al, Nb, and La) had a strong influence on reducing hydrogen permeability.

  13. Effect of Sn addition on the corrosion behavior of Ti-7Cu-Sn cast alloys for biomedical applications.

    PubMed

    Tsao, L C

    2015-01-01

    The aim of this study was to investigate the effects of Sn content on the microstructure and corrosion resistance of Ti7CuXSn (x=0-5 wt.%) samples. The corrosion tests were carried out in 0.9 wt.% NaCl solution at 25 °C. The electrochemical corrosion behavior of the Ti7CuXSn alloy samples was evaluated using potentiodynamic polarization curves, electrochemical impedance spectroscopy (EIS), and equivalent circuit analysis. The resulting impedance parameters and polarization curves showed that adding Sn improved the electrochemical corrosion behavior of the Ti7CuXSn alloy. The Ti7CuXSn alloy samples were composed of a dual-layer oxide consisting of an inner barrier layer and an outer porous layer.

  14. Microstructure, Surface Characterization, and Electrochemical Behavior of New Ti-Zr-Ta-Ag Alloy in Simulated Human Electrolyte

    NASA Astrophysics Data System (ADS)

    Vasilescu, Cora; Drob, Silviu Iulian; Osiceanu, Petre; Moreno, Jose Maria Calderon; Prodana, Mariana; Ionita, Daniela; Demetrescu, Ioana; Marcu, Maria; Popovici, Ion Alexandru; Vasilescu, Ecaterina

    2017-01-01

    A new Ti-20Zr-5Ta-2Ag alloy was elaborated and characterized regarding its microstructure, its native passive film composition and thickness, its surface wettability, its electrochemical behavior in Ringer solution of different pH values, and its ion release. The new alloy has a bi-phase, α + β, acicular, homogeneous microstructure (scanning electron microscopy (SEM)). Its native passive film (12-nm thicknesses) consists of the protective TiO2, ZrO2, and Ta2O5 oxides, Ti and Ta suboxides, and metallic Ag (X-ray photoelectron spectroscopy (XPS) data). The alloy possesses high hydrophilic properties. The main electrochemical parameters of the new alloy are superior to those of Ti as a result of the beneficial influence of Zr, Ta, and Ag alloying elements, which reinforce its native passive film. Electrochemical impedance spectroscopy (EIS) spectra in Ringer solutions for the new alloy displayed better values of impedances and phase angles, proving a more insulate passive film than that on the Ti surface. The main corrosion parameters for the new Ti-20Zr-5Ta-2Ag alloy are more favorable by about 25 to 38 times than those of Ti, confirming extremely resistant passive film. The new Ti-20Zr-5Ta-2Ag alloy releases into Ringer solution low quantities of Ti4+, Zr4+ metallic ions (inductively coupled plasma-mass spectroscopy (ICP-MS)). The Ag+ ions are released in low quantity, conferring to this alloy's low antibacterial activity. All experimental results show that the new Ti-20Zr-5Ta-2Ag alloy fulfills the requirements for biocompatibility, corrosion resistance, and antibacterial protection.

  15. Modeling the deformation behavior of nanocrystalline alloy with hierarchical microstructures

    NASA Astrophysics Data System (ADS)

    Liu, Hongxi; Zhou, Jianqiu; Zhao, Yonghao

    2016-02-01

    A mechanism-based plasticity model based on dislocation theory is developed to describe the mechanical behavior of the hierarchical nanocrystalline alloys. The stress-strain relationship is derived by invoking the impeding effect of the intra-granular solute clusters and the inter-granular nanostructures on the dislocation movements along the sliding path. We found that the interaction between dislocations and the hierarchical microstructures contributes to the strain hardening property and greatly influence the ductility of nanocrystalline metals. The analysis indicates that the proposed model can successfully describe the enhanced strength of the nanocrystalline hierarchical alloy. Moreover, the strain hardening rate is sensitive to the volume fraction of the hierarchical microstructures. The present model provides a new perspective to design the microstructures for optimizing the mechanical properties in nanostructural metals.

  16. Creep and creep-rupture behavior of Alloy 718

    SciTech Connect

    Brinkman, C.R.; Booker, M.K.; Ding, J.L.

    1991-01-01

    Data obtained from creep and creep-rupture tests conducted on 18 heats of Alloy 718 were used to formulate models for predicting high temperature time dependent behavior of this alloy. Creep tests were conducted on specimens taken from a number of commercial product forms including plate, bar, and forgoing material that had been procured and heat treated in accordance with ASTM specifications B-670 or B-637. Data were obtained over the temperature range of 427 to 760{degree}C ad at test times to about 87,000 h. Comparisons are given between experimental data and the analytical models. The analytical models for creep-rupture included one based on lot-centering regression analysis and two based on the Minimum Commitment Method. A master'' curve approach was used to develop and equation for estimating creep deformation up to the onset of tertiary creep. 11 refs., 13 figs.

  17. Study on hemocompatibility and corrosion behavior of ion implanted TiNi shape memory alloy and Co-based alloys.

    PubMed

    Liang, Chenghao; Huang, Naibao

    2007-10-01

    Biomedical TiNi shape memory alloy and Co-based alloys were ion implanted, and corrosion resistance and hemocompatibility of these had been investigated with electrochemical method, dynamic clotting time, and hemolysis rate tests. The results indicated that the electrochemical stability and anodic polarization behavior of the materials were improved significantly after ion implantation. When TiNi, Co-based alloys were implanted Mo + C and Ti + C, respectively, the corrosion potentials were enhanced more than 200 mV, passive current densities decreased, and passive ranges were broadened. Dynamic clotting time of the ion implanted substances was prolonged and hemolysis rate decreased. All the results pointed out that corrosion resistance and hemocompatibility of the alloys were improved by ion implantation, and effects of dual implantation was better than that of C single implantation. X-ray diffraction analysis of the alloys after dual implantation revealed that TiC, Mo(2)C, Mo(9)Ti(4), and Mo appeared on the surface of TiNi alloy, and CoC(x), Co(3)Ti, TiC, and TiO on the surface of Co-based alloys. These phases dispersing on the alloy surface formed amorphous film, prevented dissolving of alloy elements and improved the corrosion resistance and hemocompatibility of the alloys.

  18. Oxidation of CuSn alloy nanotree and application for gas sensors

    NASA Astrophysics Data System (ADS)

    Kaneko, Naoto; Shimizu, Tomohiro; Tada, Yoshihiro; Shingubara, Shoso

    2016-06-01

    The CuSn alloy nanotree formed by DC electroplating is a true three-dimensional (3D) structure with many branches that separate the trunk perpendicularly. We carried out the oxidation of CuSn nanotrees in atmosphere in order to study the possibility of such nanotrees for application to sensors. It was confirmed that the oxygen concentration in the CuSn nanotree oxide increased with temperature and reached 40 at. % at 350 °C. The optical reflectance spectra of the CuSn nanotree oxide formed at 250 °C showed a 3-4% reflectance in the wavelength range between 400 and 900 nm, and its behavior differed from those of Cu and Sn oxides formed at 250 °C. The temperature dependence of electrical resistivity for the CuSn nanotree oxide showed a typical semiconductor behavior. By the introduction of H2, O2, N2, and CO gases into the chamber, the resistance of the CuSn nanotree oxide responded against H2 most sensitively, as well as against O2 and CO gases. From the resistance change tendency, it is strongly suggested that the CuSn nanotree oxide is a p-type semiconductor, because it shows an increase in conductivity caused by the adsorption of a negative charge such as O-. However, the conductivity decreases with the adsorption of a positive charge such as H+. The present study suggests the high potential of the CuSn nanotree oxide as a gas sensor, since it has a very high surface-to-volume ratio.

  19. Effect of microtextured surface topography on the wetting behavior of eutectic gallium-indium alloys.

    PubMed

    Kramer, Rebecca K; Boley, J William; Stone, Howard A; Weaver, James C; Wood, Robert J

    2014-01-21

    Liquid-embedded elastomer electronics have recently attracted much attention as key elements of highly deformable and "soft" electromechanical systems. Many of these fluid-elastomer composites utilize liquid metal alloys because of their high conductivities and inherent compliance. Understanding how these alloys interface with surfaces of various composition and texture is critical to the development of parallel processing technology, which is needed to create more complex and low-cost systems. In this work, we explore the wetting behaviors between droplets of gallium-indium alloys and thin metal films, with an emphasis on tin and indium substrates. We find that metallic droplets reactively wet thin metal foils, but the wettability of the foils may be tuned by the surface texture (produced by sputtering). The effects of both composition and texture of the substrate on wetting dynamics are quantified by measuring contact angle and droplet contact diameter as a function of time. Finally, we apply the Cassie-Baxter model to the sputtered and native substrates to gain insight into the behavior of liquid metals and the role of the oxide formation during interfacial processes.

  20. Oxide dispersion strengthening of alloys. (Latest citations from the EI Compendex plus database). Published Search

    SciTech Connect

    Not Available

    1993-08-01

    The bibliography contains citations concerning oxide dispersion strengthening and hardening of alloys. The citations include methods of alloy preparation, and mechanical and physical properties. The high temperature characteristics of such dispersion hardening allows use of the alloys in gas turbines as turbine blades and combustor components, and boilers, as refractories and combustors. Oxide dispersion hardening is applied to noble metals, steels, aluminum, superalloys, and powder metallurgy for many nonferrous alloys. (Contains a minimum of 166 citations and includes a subject term index and title list.)

  1. Polarization-corrosion behavior of commercial gold- and silver-base casting alloys in Fusayama solution.

    PubMed

    Johnson, D L; Rinne, V W; Bleich, L L

    1983-12-01

    Based on polarization measurements, high Au alloys are highly corrosion-resistant and exhibit the lowest corrosion rates; intermediate Au, Ag, and Pd alloys with Cu are passive but exhibit higher corrosion rates. Twenty weight percent (w/o) In-Ag alloys exhibit active corrosion behavior at potentials only 100 mV noble to the corrosion potential.

  2. Effect of minor addition of Zr on the oxidation behavior of Ti-Cu metallic glasses

    NASA Astrophysics Data System (ADS)

    Park, Sung Hyun; Lim, Ka Ram; Na, Min Young; Kim, Kang Cheol; Kim, Won Tae; Kim, Do Hyang

    2016-03-01

    The oxidation behavior of (TiCu)100-XZrX (x=3, 5, 7 at%) amorphous alloy during continuous heating up to 1073 K has been investigated. The weight-gain due to oxidation occurs in a two-step mode. The first-step oxidation (630 730 K) is associated with supercooled liquid region. The oxidation layer consists of intermixed TiO2 + ZrO2 layer at outer side and amorphous oxide layer at inner side. The oxidation rate at the second-step above 880 K becomes significantly different depending on the Zr content. In x=3 alloy, the oxidation layer consists of TiO2 layer at outer side, intermixed TiO2 + ZrO2 layer, and Ti3Cu3O layer at inner side. As the fraction of ZrO2 increases in x=5 and 7 alloys, the growth of oxide layer is accelerated due to provision of easier diffusion path in the intermixed oxide layer, forming intermixed multi-phase (TiO2 + ZrO2 + Ti3Cu3O + Cu51Zr14) oxide layer.

  3. In vivo degradation and tissue compatibility of ZK60 magnesium alloy with micro-arc oxidation coating in a transcortical model.

    PubMed

    Lin, Xiao; Tan, Lili; Wang, Qiang; Zhang, Guangdao; Zhang, Bingchun; Yang, Ke

    2013-10-01

    Magnesium alloys were studied extensively as a class of biodegradable metallic materials for medical applications. In the present study, ZK60 magnesium alloy was considered as a candidate and the micro-arc oxidation (MAO) treatment was adopted in order to reduce the degradation rate of the alloy. The in vivo degradation behaviors and biological compatibilities of ZK60 alloys with and without MAO treatment were studied with a transcortical model in rabbits. The implant and the surrounding bone tissues were characterized by CT, SEM and histological methods at 2, 4 and 12 weeks after the implantation. The results demonstrated that both the bare and MAO-coated ZK60 alloys completely degraded within 12 weeks in this animal model. The MAO coating decreased the degradation rate of ZK60 alloy and enhanced the response of the surrounding tissues within the first 2 weeks. After then, an acceleration of the degradation of the MAO-coated ZK60 alloy was observed. It was found that the alloy could be degraded before the complete degradation of the MAO coating, leading to the local peeling off of the coating. An in vivo degradation mechanism of the MAO-coated ZK60 alloy was proposed based on the experimental results. The severe localized degradation caused by the peeling off of the MAO coating was the main reason for the acceleration of the degradation of the MAO-coated ZK60 alloy.

  4. Comparative behavior of Alloys 600, 690 and 800 in caustic environments

    SciTech Connect

    Vaillant, F.; Buisine, D.; Prieux, B.

    1995-12-31

    Since 1991, secondary side cracking has become a major concern in EDF steam generators. At 350 C, IGSCC of Alloy 600 was found in pure NaOH solutions from 4 to 500 g/l, with a maximum at 100 g/l. From the present results and available data, IGSCC of Alloy 690 occurred in pure NaOH solutions from 40 to 500 g/l, but the greatest sensitivity was observed at 100 g/l. TG/IGSCC of Alloy 800 became more severe with increasing NaOH solutions, from 10 to 500 g/l. On the whole, the ranking for SCC-resistance was Alloy 600 < Alloy 800 < Alloy 690. A significant improvement was still obtained with 690TT with intergranular carbides (industrial tubes) and perhaps with Alloy 800 NG (nuclear grade), but both alloys cracked at the highest stresses. IGSCC susceptibility of Alloy 600 MA was higher for the tubes with the lowest values of the yield stress. The depth of IGA in the case of Alloy 600 was higher than for Alloy 690; for this alloy, it appeared to be general oxidation. Lead was found to significantly increase both IGA and SCC of these alloys in caustic solutions in the range 300-350 C. For tests performed at high stresses, and so for short durations, IGSCC (Alloy 600 MA) or TGSCC (Alloys 690 and 800) were the main cause of failure. At low stresses and for long durations, failure occurred predominantly by IGA (and also IG/TGSCC for Alloy 600TT). The worst SCC-resistance was observed on Alloy 800. Resistance was better for Alloys 600 MA land 690 TT. Alloy 600 TT exhibited the best resistance.

  5. Preventing Oxide Adhesion of Liquid Metal Alloys to Enable Actuation in Microfluidic Systems

    NASA Astrophysics Data System (ADS)

    Joshipura, Ishan; Johnson, Alexander; Ayers, Hudson; Dickey, Michael

    This work explores the wetting behavior of an oxide-coated liquid metal, eutectic alloy of gallium and indium (`EGaIn'), which remains a liquid at room temperature. Liquid metals uniquely combine fluidity with metallic properties. Combined, these properties enable soft, stretchable, and shape reconfigurable electronics with `softer than skin' interfaces. Ga forms spontaneously a thin surface oxide that alters its wetting behavior and makes it difficult to move across surfaces without leaving residue behind. We examine the effects of surface roughness (i.e., Cassie-Baxter state) and lubrication to minimize adhesion of Ga oxide to surfaces. Lubricated surfaces create a `slip-layer' of liquid between the metal and surface that also inhibits wetting. This slip layer allows the metal to move reversibly through microchannels by preventing adhesion of the oxide. The metal may be pumped or moved by using low voltages or pneumatic actuation. Optical microscopy confirms the importance of the slip-layer, which enables non-stick motion of the metal through capillaries. Finally, electrochemical impedance spectroscopy characterizes the electrohydrodynanic motion of EGaIn in capillary systems.

  6. Aqueous corrosion behavior of uranium-molybdenum alloys

    NASA Astrophysics Data System (ADS)

    Gardner, Levi D.

    Nuclear fuel characterization requires understanding of the various conditions to which materials are exposed in-reactor. One of these important conditions is corrosion, particularly that of fuel constituents. Therefore, corrosion behavior is of special interest and an essential part of nuclear materials characterization efforts. In support of the Office of Material Management and Minimization's Reactor Conversion Program, monolithic uranium-10 wt% molybdenum alloy (U-Mo) is being investigated as a low enriched uranium alternative to highly enriched uranium dispersion fuel currently used in domestic high performance research reactors. The aqueous corrosion behavior of U-Mo is being examined at Pacific Northwest National Laboratory (PNNL) as part of U-Mo fuel fabrication capability activity. No prior study adequately represents this behavior given the current state of alloy composition and thermomechanical processing methods, and research reactor water chemistry. Two main measurement techniques were employed to evaluate U-Mo corrosion behavior. Low-temperature corrosion rate values were determined by means of U-Mo immersion testing and subsequent mass-loss measurements. The electrochemical behavior of each processing condition was also qualitatively examined using the techniques of corrosion potential and anodic potentiodynamic polarization. Scanning electron microscopy (SEM) and optical metallography (OM) imagery and hardness measurements provided supplemental corrosion analysis in an effort to relate material corrosion behavior to processing. The processing effects investigated as part of this were those of homogenization heat treatment (employed to mitigate the effects of coring in castings) and sub-eutectoid heat treatment, meant to represent additional steps in fabrication (such as hot isostatic pressing) performed at similar temperatures. Immersion mass loss measurements and electrochemical results both showed very little appreciable difference between

  7. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3 resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment with solution containing HNO3 caused dissolution of Cu and Si from the intermetallic particles in the aluminium substrate. The growth rate of oxide layer was observed to be a function of MnO4- and NO3- ions present in the aqueous solution. The NO3- ions exhibit higher affinity towards the intermetallic particles resulting in poor coverage by the steam generated oxide layer compared to the coating formed using MnO4- ions. Further, increase in the concentration of NO3- ions in the solution retards precipitation of the steam generated aluminium hydroxide layer.

  8. Viscoelastic Behavior of High-Copper Dental Amalgam Alloys,

    DTIC Science & Technology

    1980-07-24

    A0AO87 895 ARMY INST OF DENTAL RESEARCH WASHINGTON DC F/6 6/5 wISCOELASTIC B HAVIO OF HIGH-COPPER DENTAL AMALGAM ALLOYS. (Ul UNLSIID JUL 80 E F...R - . OVT ACCESSION NO 3. RECIPIENT’S cArALCG NUM.R #t_. TILE(Zn uS. TYPE OF REPORT 6 PERIOD COVEREO ( Viscoelastic Behavior of High-Copper Dental ...f - LaA zlo B./de Simon X " J..RFORMING ORGANIZATION NAME AND ADORESS SO. PROGRA14 ,".LEET. PROJECT, TASIK ARE-. mumaiRs Division of Dental Materials

  9. Surface structure and properties of biomedical NiTi shape memory alloy after Fenton's oxidation.

    PubMed

    Chu, C L; Hu, T; Wu, S L; Dong, Y S; Yin, L H; Pu, Y P; Lin, P H; Chung, C Y; Yeung, K W K; Chu, Paul K

    2007-09-01

    Fenton's oxidation is traditionally used to remove inorganic and organic pollutants from water in waster water treatment. It is an advanced oxidation process in which H2O2 is catalytically decomposed by ferrous irons into hydroxyl radicals (*OH) which have a higher oxidation potential (2.8V) than H2O2. In the work reported here, we for the first time use Fenton's oxidation to modify the surface of biomedical NiTi shape memory alloy (SMA). The influences of Fenton's oxidation on the surface microstructure, blood compatibility, leaching of harmful Ni ions and corrosion resistance in simulated body fluids is assessed using scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, inductively coupled plasma mass spectrometry, electrochemical tests, hemolysis analysis and the blood platelet adhesion test. The mechanical stability of the surface titania film produced by Fenton's oxidation as well as their effects on the shape memory behavior of the SMA are studied by bending tests. Our results show that Fenton's oxidation produces a novel nanostructured titania gel film with a graded structure on the NiTi substrate without an intermediate Ni-rich layer that is typical of high-temperature oxidation. Moreover, there is a clear Ni-free zone near the top surface of the titania film. The surface structural changes introduced by Fenton's oxidation improve the electrochemical corrosion resistance and mitigate Ni release. The latter effects are comparable to those observed after oxygen plasma immersion ion implantation reported previously and better than those of high-temperature oxidation. Aging in boiling water improves the crystallinity of the titania film and further reduces Ni leaching. Blood platelet adhesion is remarkably reduced after Fenton's oxidation, suggesting that the treated SMA has improved thrombo resistance. Enhancement of blood compatibility is believed to stem from the improved hemolysis resistance, the surface wettability and the

  10. Microstructural characterization of oxide dispersion strengthened (ODS) Fe-12Cr-0.5Y2O3 alloy

    NASA Astrophysics Data System (ADS)

    Shamsudin, Farha Mizana; Radiman, Shahidan; Abdullah, Yusof; Hamid, Nasri A.

    2016-11-01

    Oxide dispersion strengthened (ODS) ferritic alloy containing 12wt% Cr and 0.5wt% Y2O3 was prepared by mechanical alloying (MA) method and then compacted into bulk shape. Field emission scanning electron microscopy (FESEM) was performed to characterize the microstructure of milled alloy powder. The fragments and nanoclusters of Y2O3 were observed in this alloy powder. FESEM-EDS mapping on the milled alloy powder reveal the uniformity of the element distribution achieved by the alloy. The Y element is finely dispersed into the alloy matrix and the O element is observed indicating the presence of oxides throughout the alloy sample. The compacted alloy was then heat treated at 1050°C and analyzed by field emission scanning electron microscope (FESEM). The formations of nano-scale Y2O3 were observed after the heat treatment process of alloy indicating the dispersion and incorporation of Y2O3 nanoparticles into the alloy matrix.

  11. Corrosion-wear behavior of nanocrystalline Fe88Si12 alloy in acid and alkaline solutions

    NASA Astrophysics Data System (ADS)

    Fu, Li-cai; Qin, Wen; Yang, Jun; Liu, Wei-min; Zhou, Ling-ping

    2017-01-01

    The corrosion-wear behavior of a nanocrystalline Fe88Si12 alloy disc coupled with a Si3N4 ball was investigated in acid (pH 3) and alkaline (pH 9) aqueous solutions. The dry wear was also measured for reference. The average friction coefficient of Fe88Si12 alloy in the pH 9 solution was approximately 0.2, which was lower than those observed for Fe88Si12 alloy in the pH 3 solution and in the case of dry wear. The fluctuation of the friction coefficient of samples subjected to the pH 9 solution also showed similar characteristics. The wear rate in the pH 9 solution slightly increased with increasing applied load. The wear rate was approximately one order of magnitude less than that in the pH 3 solution and was far lower than that in the case of dry wear, especially at high applied load. The wear traces of Fe88Si12 alloy under different wear conditions were examined and analyzed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy. The results indicated that the tribo-chemical reactions that involve oxidation of the worn surface and hydrolysis of the Si3N4 ball in the acid solution were restricted in the pH 9 aqueous solution. Thus, water lubrication can effectively improve the wear resistance of nanocrystalline Fe88Si12 alloy in the pH 9 aqueous solution.

  12. Preliminary study of oxide-dispersion-strengthened B-1900 prepared by mechanical alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Quatinetz, M.

    1975-01-01

    An experimental oxide dispersion strengthened (ODS) alloy based on the B-1900 composition was produced by the mechanical alloying process. Without optimization of the processing for the alloy or the alloy for the processing, recrystallization of the extruded product to large elongated grains was achieved. Materials having grain length-width ratios of 3 and 5.5 were tested in tension and stress-rupture. The ODS B-1900 exhibited tensile strength similar to that of cast B-1900. Its stress-rupture life was lower than that of cast B-1900 at 760 C. At 1095 C the ODS B-1900 with the higher grain length-width ratio (5.5) had stress-rupture life superior to that of cast B-1900. It was concluded that, with optimization, oxide dispersion strengthening of B-1900 and other complex cast nickel-base alloys has potential for improving high temperature properties over those of the cast alloy counterparts.

  13. Effect of irradiation on the stress corrosion cracking behavior of Alloy X-750 and Alloy 625

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.; Luther, R.F.; Sykes, G.B.

    1993-10-01

    In-reactor testing of bolt-loaded precracked and as-notched compact tension specimens was performed in 360{degrees}C water to determine effect of irradiation on SCC of Condition HTH and Condition BH Alloy X-750 and age-hardened Alloy 625. Variables were stress intensity factor (K{sub I}) level, fluence, grade of HTH material, prestraining and material chemistry. Effects of irradiation on high temperature SCC and the rapid cracking that occurs during cooldown below 150{degrees}C were characterized. Significant degradation in the in-reactor SCC resistance of HTH material was observed at initial K{sub I} levels above 30 MPa{radical}m and fluences greater than 10{sup 19} n/cm{sup 2} (E > 1 MeV). A small degradation in SCC resistance of HTH material was observed at low fluences (<10{sup 16} n/cm{sup 2}). As-notched specimens displayed less degradation in SCC resistance than precracked specimens. Prestraining greatly improved in-flux and out-of-flux SCC resistance of HTH material, as little or no SCC was observed in precracked specimens prestrained 20 to 30%, whereas extensive cracking was observed in nonprestrained specimens. Condition HTH heats with low boron (10 ppM or less) had improved in-reactor SCC resistance compared to heats with high and intermediate boron (>20 ppM). Age-hardened Alloy 625 exhibited superior in-reactor SCC behavior compared to HTH material as no crack extension occurred in any of the precracked Alloy 625 specimens tested at initial K{sub I} levels up to 80 MPa{radical}m.

  14. Resistance of nickel-chromium-aluminum alloys to cyclic oxidation at 1100 C and 1200 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1976-01-01

    Nickel-rich alloys in the Ni-Cr-Al system were evaluated for cyclic oxidation resistance in still air at 1,100 and 1,200 C. A first approximation oxidation attack parameter Ka was derived from specific weight change data involving both a scaling growth constant and a spalling constant. An estimating equation was derived with Ka as a function of the Cr and Al content by multiple linear regression and translated into countour ternary diagrams showing regions of minimum attack. An additional factor inferred from the regression analysis was that alloys melted in zirconia crucibles had significantly greater oxidation resistance than comparable alloys melted otherwise.

  15. Processing and structure of a Nitrogen Alloyed Oxide Dispersion Strengthened Austenitic Stainless Steel by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Xu, Yingli; Zhou, Zhangjian

    2013-03-01

    Pure metallic powders of Fe, Cr, Ni, W, Ti and nano-Y2O3 powders were mechanical alloyed by high energy mechanical milling under N2 atmosphere to develop a nitrogen contained oxide dispersion strengthened austenitic steel powders. The compositions of the mixed powders are Fe-18Cr-8Ni-2W-1Ti-0.35Y2O3. The effects of milling time on nitrogen absorption were investigated. The nitrogen contents in the as-milled powders reached 0.31 wt% after milling for 60 hours and nearly 0.8 wt% after milling for 150 hours. The as-milled powders were then annealed under vacuum at 1173K and 1373 K to promote the formation of the resultant equilibrium phases. Fully austenitic structure was achieved after annealing at 1173K.

  16. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  17. Oxidation of High-temperature Alloy Wires in Dry Oxygen and Water Vapor

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth J.; Lorincz, Jonathan A.; DeMange, Jeffrey J.

    2004-01-01

    Small diameter wires (150 to 250 microns) of the high temperature alloys Haynes 188, Haynes 230, Haynes 230, Haynes 214, Kanthal Al and PM2000 were oxidized at 1204 C in dry oxygen or 50% H2O /50% O2 for 70 Hours. The oxidation kinetics were monitored using a thermogravimetric technique. Oxide phase composition and morphology of the oxidized wires were determined by X-ray diffraction,field emission scanning electron microscopy, and energy dispersive spectroscopy. The alumina-forming alloys, Kanthal Al and PM2000, out-performed the chromia-forming alloys under this conditions. PM2000 was recommended as the most promising candidate for advanced hybrid seal applications for space reentry control surface seals or hypersonic propulsion system seals. This study also demonstrated that thermogravimetric analysis of small diameter wires is a powerful technique for the study of oxide volatility, oxide adherence, and breakaway oxidation.

  18. THE EFFECT OF CO ON HYDROGEN PERMEATION THROUGH PD AND INTERNALLY OXIDIZED AND UN-OXIDIZED PD ALLOY MEMBRANES

    SciTech Connect

    Shanahan, K.; Flanagan, T.; Wang, D.

    2010-10-20

    The H permeation of internally oxidized Pd alloy membranes such as Pd-Al and Pd-Fe, but not Pd-Y alloys, is shown to be more resistant to inhibition by CO(g) as compared to Pd or un-oxidized Pd alloy membranes. The increased resistance to CO is found to be greater at 423 K than at 473 K or 523 K. In these experiments CO was pre-adsorbed onto the membranes and then CO-free H{sub 2} was introduced to initiate the H permeation.

  19. Fabrication, strength and oxidation of molybdenum-silicon-boron alloys from reaction synthesis

    NASA Astrophysics Data System (ADS)

    Middlemas, Michael Robert

    location of all three phases and to measure the volume fractions and grain size distributions. Microstructural quantification techniques including two-point correlation functions were used to quantify microstructural features and correlate the BN powder size and morphology to the distribution of the intermetallic phases. High-temperature tensile tests were conducted and yield strengths of 580MPa at 1100°C and 480MPa at 1200°C were measured for the Mo-2Si-1B wt.% alloy. The yield strength of the Mo-3Si-1B wt.% alloy was 680MPa at 1100°C and 420MPa at 1300°C. A review of the pertinent literature reveals that these are among the highest yield strengths measured for these compositions. The oxidation resistance in air at 1000 and 1100°C was found to be comparable to the best values reported in the literature. The protective borosilicate surface layer was formed quickly due to the close spacing of intermetallic particles and pre-oxidation treatment was developed to further limit the transient oxidation behavior. An oxidation model was developed which factors in the different stages of oxidation to predict compositions which minimize the total metal recession due to oxidation.

  20. Thermogravimetric study of oxidation of a PdCr alloy used for high-temperature sensors

    NASA Technical Reports Server (NTRS)

    Boyd, Darwin L.; Zeller, Mary V.

    1994-01-01

    In this study, the oxidation of Pd-13 weight percent Cr, a candidate alloy for high-temperature strain gages, was investigated by thermogravimetry. Although the bulk alloy exhibits linear electrical resistivity versus temperature and stable resistivity at elevated temperatures, problems attributed to oxidation occur when this material is fabricated into strain gages. In this work, isothermal thermogravimetry (TG) was used to study the oxidation kinetics. Results indicate that the oxidation of Pd-13 weight percent Cr was approximately parabolic in time at 600 C but exhibited greater passivation from 700 to 900 C. At 1100 C, the oxidation rate again increased.

  1. Microstructures and Abrasive Properties of the Oxide Coatings on Al6061 Alloys Prepared by Plasma Electrolytic Oxidation in Different Electrolytes

    NASA Astrophysics Data System (ADS)

    Wang, Kai; Byun, Sangsik; Lee, Chan Gyu; Koo, Bon Heun; Wang, Yi Qi; Song, Jung Il

    Al2O3 coatings were prepared on T6-tempered Al6061 alloys substrate under a hybrid voltage (AC 200 V-60 Hz and DC 260 V value) by plasma electrolytic oxidation (PEO) in 30 min. The effects of different electrolytes on the abrasive behaviors of the coatings were studied by conducting dry ball-on-disk wear tests. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to investigate the coating microstructure. XRD analysis results show that the coatings mainly consist of α- and γ-Al2O3, and some mullite and AlPO4 phase in Na2SiO3 and Na3PO4 containing electrolytes, respectively. The wear test results show that the coatings which were PEO-treated in Na3PO4 containing electrolyte presented the most excellent abrasive resistance property.

  2. Synthesis of high T.sub.C superconducting coatings and patterns by melt writing and oxidation of metallic precursor alloys

    DOEpatents

    Gao, Wei; Vander Sande, John B.

    1998-01-01

    A method is provided for fabrication of superconducting oxides and superconducting oxide composites and for joining superconductors to other materials. A coating of a molten alloy containing the metallic elements of the oxide is applied to a substrate surface and oxidized to form the superconducting oxide. A material can be contacted to the molten alloy which is subsequently oxidized joining the material to the resulting superconducting oxide coating. Substrates of varied composition and shape can be coated or joined by this method.

  3. Microstructure and magnetic behavior of Cu-Co-Si ternary alloy synthesized by mechanical alloying and isothermal annealing

    NASA Astrophysics Data System (ADS)

    Chabri, Sumit; Bera, S.; Mondal, B. N.; Basumallick, A.; Chattopadhyay, P. P.

    2017-03-01

    Microstructure and magnetic behavior of nanocrystalline 50Cu-40Co-10Si (at%) alloy prepared by mechanical alloying and subsequent isothermal annealing in the temperature range of 450-650 °C have been studied. Phase evolution during mechanical alloying and isothermal annealing is characterized by X-ray diffraction (XRD), differential thermal analyzer (DTA), high resolution transmission electron microscopy (HRTEM) and magnetic measurement. Addition of Si has been found to facilitate the metastable alloying of Co in Cu resulting into the formation of single phase solid solution having average grain size of 9 nm after ball milling for 50 h duration. Annealing of the ball milled alloy improves the magnetic properties significantly and best combination of magnetic properties has been obtained after annealing at 550 °C for 1 h duration.

  4. Electrodeposition of PdCu alloy and its application in methanol electro-oxidation

    NASA Astrophysics Data System (ADS)

    Hsieh, Ming-Wei; Whang, Thou-Jen

    2013-04-01

    This study demonstrates a simple electrodeposition method to fabricate the palladium-copper alloy on an ITO coated glass (PdCu/ITO) and its application in methanol electro-oxidation. Our approaches involve the co-reduction of Pd and Cu using triethanolamine (TEA) as a complexing agent in the electroplating bath and a Pd redox replacement of Cu on the surface of the as-prepared PdCu alloy. The phase structures, alloy compositions and morphologies of catalysts are determined by X-ray diffraction, energy dispersive spectrometer and scanning electron microscopy, respectively. X-ray diffraction shows that the particle size of PdCu deposits shrink when the alloy is deposited in a TEA-contained solution. The electrocatalytic properties of PdCu alloys and Pd redox replacement modified PdCu alloys for methanol oxidation have been investigated by cyclic voltammetry. The PdCu alloy with atomic ratio of 20.5% Cu exhibits higher catalytic activity toward methanol oxidation compared with a pure Pd catalyst. PdCu alloys with smaller particle sizes associated with TEA agent and the surface confined Pd replacement are found to have enhanced catalytic performance in the electro-oxidation of methanol.

  5. Development of Advanced Oxide Dispersion Strengthened Tungsten Heavy Alloy for Penetrator Application

    DTIC Science & Technology

    2005-09-30

    preparation, sintering, cyclic heat-treatment, swaging , and annealing processes, on microstructures and static/dynamic mechanical properties of ODS tungsten ... tungsten / tungsten contiguity. The swaging and annealing processes of ODS tungsten heavy alloy increase the tensile strength with decreasing the...Final Report for 2nd Year Contract of AOARD 034032 Development of Advanced Oxide Dispersion Strengthened Tungsten Heavy Alloy for

  6. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    SciTech Connect

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  7. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  8. Oxidation of TiAl3 and L12 Coatings on Ti-45Al-5Nb Alloy at 1173K

    NASA Astrophysics Data System (ADS)

    Nishimoto, Takumi; Kitajima, Yuri; Hayashi, Shigenari; Narita, Toshio

    Oxidation behavior of TiAl3 and L12 coated Ti-45at%Al-5at%Nb alloys at 1173K in air was investigated using mass gain measurement, field emission scanning electron microscopy, transmission electron microscopy, electron-probe microanalysis, glow discharge optical electron spectroscopy, and glancing angle X-ray diffraction analysis. The TiAl3 formed meta-stable alumina θ-Al2O3, while the oxide scale on the L12 consisted of a duplex structure with an outer rutile TiO2 and an inner α-Al2O3. During the very initial stages of oxidation both Ti and Al in the L12 coating could be oxidized, and then the faster diffusing Ti goes out to form an outer, continuous Ti-rich oxide which covers the slow growing Al2O3. In case of the TiAl3 an outer, continuous TiO2 layer was not observed because of the smaller amount of Ti in the TiAl3. It could be concluded that the outer, Ti-rich oxide enhanced a phase transformation of Al2O3 from θ to α. To elucidate the Ti effect, Ti-vapor treated TiAl3 and Ni-50at%Al were oxidized at 1173K in air, and showed formation of an α-Al2O3, in contrast to θ-Al2O3 on their bare alloys.

  9. High gas velocity oxidation and hot corrosion testing of oxide dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1975-01-01

    Several oxide dispersion strengthened (ODS) nickel-base alloys were tested in high velocity gases for cyclic oxidation resistance at temperatures to 1200 C and times to 500 hours and for hot corrosion resistance at 900 C for 200 hours. Nickel-chromium-aluminum ODS alloys were found to have superior resistance to oxidation and hot corrosion when compared to bare and coated nickel-chromium ODS alloys. The best of the alloys tested had compositions of nickel - 15.5 to 16 weight percent chromium with aluminum weight percents between 4.5 and 5.0. All of the nickel-chromium-aluminum ODS materials experienced small weight losses (less than 16 mg/sq cm).

  10. Corrosion behavior of titanium alloy Beta-21S coated with diamond like carbon in Hank's solution

    NASA Astrophysics Data System (ADS)

    Mohan, L.; Anandan, C.; Grips, V. K. William

    2012-06-01

    Diamond like carbon (DLC) coatings posses high hardness and low friction coefficient and also biocompatible, hence, they are of interest for enhancing the wear and corrosion resistance of bio-implant materials. Beta stabilized titanium alloys are attractive for biomedical applications because of their high specific strength and low modulus. In this work Beta-21S alloy (Ti-15Mo-3Nb-3Al-0.2Si) was implanted with carbon ions by plasma immersion ion implantation using methane and hydrogen gas mixture followed by DLC deposition by plasma enhanced chemical vapour deposition (PECVD). The implanted layers enabled deposition of adherent diamond-like carbon coatings on the titanium alloy which was otherwise not possible. The corrosion behavior of the treated and untreated samples was investigated through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization studies in simulated body fluid (Hank's solution). XPS, micro Raman and EDAX investigation of the samples showed the formation of a thin oxide layer on the treated samples after corrosion experiments. Corrosion resistance of the DLC coated sample is comparable with that of the untreated samples. Electrochemical impedance data of the substrate and implanted samples were fitted with two time constant equivalent circuits and that of DLC coated samples with two-layer model.

  11. Oxidation Behaviors of Inconel 740H in Air and Dynamic Steam

    NASA Astrophysics Data System (ADS)

    Lu, Jintao; Yang, Zhen; Xu, Songqian; Zhao, Haiping; Gu, Y.

    2016-08-01

    Inconel 740H alloy is a candidate material for 700°C advanced ultra-supercritical (A-USC) coal-fired power plants application as superheater/reheater tube. In this work, oxidation behavior of Inconel 740H alloy was studied in static air at 750°C and 850°C, and in dynamic pure steam at 750°C, respectively. The alloy was oxidized approximately following a parabolic law in three test environment. In the static air, the oxidation rate at 850°C was about 50 times of that at the 750°C. More NiCrMn spinal and TiO2 were detected after oxidation at 850°C. Cr2O3, however, was the main oxidation product at 750°C. In the pure steam, Cr2O3 was still the main oxidation product. The oxidation rate was about 2.6 times of that in static air, but the surface roughness was much smaller and edges of oxide particles were more blurred. There was no evidence of cracks or spallation in three test environments.

  12. Investigation of surface oxides on aluminum alloys by valence band photoemission

    NASA Astrophysics Data System (ADS)

    Claycomb, Gregory D.; Sherwood, Peter M. A.

    2002-07-01

    Core level and valence band x-ray photoelectron spectroscopy are used to study the chemical composition of the surface films on aluminum alloys. Certain alloying elements may preferentially migrate to the surface of an alloy, thereby altering the composition and consequently the chemistry of the surface. The behavior of a 6061 aluminum alloy is compared with that of pure aluminum. It is shown that the type of magnesium film formed at the alloy surface can be determined by comparing the valence band spectra of the aluminum alloy surface with that of known magnesium and aluminum compounds. The experimental valence band spectra of these compounds are supported by spectra generated from band structure calculations. The effect of boiling water on the surface film is discussed, with significant differences in surface chemistry being seen for the metal and the alloy. copyright 2002 American Vacuum Society.

  13. Oxidation protection of Ti-aluminide orthorhombic alloys: An engineered multilayer approach

    SciTech Connect

    Warrier, S.G.; Krishnamurthy, S.; Smith, P.R.

    1998-04-01

    The lack of high-temperature environmental resistance is a major issue in the application of orthorhombic-based titanium aluminide alloys (O alloys) and their composites. Improvement in environmental capability can be achieved by applying diffusion barrier coatings to the surface of the orthorhombic matrix alloy. However, since thin coatings are prone to foreign-object damage, an approach based on thicker multilayer materials may be more prudent for fracture-critical applications. In the present study, foils of the orthorhombic alloy were diffusion bonded on either side with a {gamma} alloy, the latter used in an attempt to provide environmental protection. Mechanical tests suggested that the {gamma} alloy was successful in preventing degradation of the O alloy due to oxidation and interstitial embrittlement under thermal cycling conditions. Processing below the {beta} transus of the O alloy provided an improvement in the stress and strain to failure of the joined material compared to materials processed above the transus. However, in either case, the strengths of the joined materials were significantly lower than that of the uncoated O alloy with similar microstructures. Results suggest that the low strength of the joined materials may be due to cracking of the {gamma} alloy, resulting in premature failure of the O alloy. Finite element analysis (FEA) was performed to understand the stress distribution in the joined material and to investigate approaches for reducing the residual stress. Several approaches for improving the stress and strain to failure of the joined material are presented.

  14. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  15. Isothermal and cyclic oxidation resistance of pack siliconized Mo-Si-B alloy

    NASA Astrophysics Data System (ADS)

    Majumdar, Sanjib

    2017-08-01

    Oxidation behaviour of MoSi2 coated Mo-9Si-8B-0.75Y (at.%) alloy has been investigated at three critical temperatures including 750, 900 and 1400 °C in static air. Thermogravimetric analysis (TGA) data indicates a remarkable improvement in the oxidation resistance of the silicide coated alloy in both isothermal and cyclic oxidation tests. The cross-sectional scanning electron microscopy and energy dispersive spectroscopic analysis reveal the occurrence of internal oxidation particularly at the crack fronts formed in the outer MoSi2 layer during thermal cycling. The dominant oxidation mechanisms at 750-900 °C and 1400 °C are identified. Development of MoB inner layer further improves the oxidation resistance of the silicide coated alloy.

  16. Purification of uranium alloys by differential solubility of oxides and production of purified fuel precursors

    DOEpatents

    McLean, II, William; Miller, Philip E.

    1997-01-01

    A method for purifying metallic alloys of uranium for use as nuclear reactor fuels in which the metal alloy is first converted to an oxide and then dissolved in nitric acid. Initial removal of metal oxide impurities not soluble in nitric acid is accomplished by filtration or other physical means. Further purification can be accomplished by carbonate leaching of uranyl ions from the partially purified solution or using traditional methods such as solvent extraction.

  17. Purification of uranium alloys by differential solubility of oxides and production of purified fuel precursors

    DOEpatents

    McLean, W. II; Miller, P.E.

    1997-12-16

    A method is described for purifying metallic alloys of uranium for use as nuclear reactor fuels in which the metal alloy is first converted to an oxide and then dissolved in nitric acid. Initial removal of metal oxide impurities not soluble in nitric acid is accomplished by filtration or other physical means. Further purification can be accomplished by carbonate leaching of uranyl ions from the partially purified solution or using traditional methods such as solvent extraction. 3 figs.

  18. Growth of nanotubular oxide layer on Ti-Ni alloys with different Ni contents

    NASA Astrophysics Data System (ADS)

    Kim, Min-Su; Tsuchiya, Hiroaki; Fujimoto, Shinji

    2016-04-01

    Anodization of near-equiatomic Ti-Ni alloys was performed in an ethylene glycol based electrolyte under various conditions in order to investigate the effects of crystal structure and chemical composition of the Ti-Ni alloy on the morphology of the resulting oxide layers. X-ray diffraction patterns revealed that Ti-Ni substrates with Ni content lower than 50.0 at.% were in the martensitic phase, while substrates with Ni content higher than 50.0 at.% were in the austenitic phase. Oxide layers formed at 20 or 35 V for 5 min exhibited no distinct nanotubular structures; however, at 50 V, nanotubular oxide layers were formed. After anodization at 50 V for 20 min, the growth of an irregular-shaped porous layer underneath the nanotubular oxide layer was observed for Ti-Ni alloys with Ni content lower than 52.2 at.%, whereas the oxide layer consisted of only irregular-shaped porous structures for the Ti-52.5 at.% Ni alloy. Further anodization resulted in the formation of irregular-shaped porous oxide layers on all Ti-Ni alloys examined. Energy-dispersive X-ray analysis indicated that this morphological transition is related to Ni accumulation in the vicinity of the interface between the bottoms of the oxide layers and the surfaces of the substrate alloys. Therefore, nanotubular oxide layers cannot be grown, and instead irregular-shaped porous oxide layers are formed underneath the nanotubular layers. These results indicate that the morphology of anodic oxide layers formed on the near-equiatomic Ti-Ni alloys is not affected by their crystal structure, but by Ni content and anodization time.

  19. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  20. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  1. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings.

  2. Comparison of the Isothermal Oxidation Behavior of As-Cast Cu-17 Percent Cr and Cu-17 Percent Cr-5 Percent Al. Part 1; Oxidation Kinetics

    NASA Technical Reports Server (NTRS)

    Raj, S. V.

    2008-01-01

    The isothermal oxidation kinetics of as-cast Cu-17%Cr and Cu-17%Cr-5%Al in air were studied between 773 and 1173 K under atmospheric pressure. These observations reveal that Cu-17%Cr-5%Al oxidizes at significantly slower rates than Cu-17%Cr. The rate constants for the alloys were determined from generalized analyses of the data without an a priori assumption of the nature of the oxidation kinetics. Detailed analyses of the isothermal thermogravimetric weight change data revealed that Cu-17%Cr exhibited parabolic oxidation kinetics with an activation energy of 165.9+/-9.5 kJ/mol. In contrast, the oxidation kinetics for the Cu-17%Cr-5%Al alloy exhibited a parabolic oxidation kinetics during the initial stages followed by a quartic relationship in the later stages of oxidation. Alternatively, the oxidation behavior of Cu-17%CR-5%Al could be better represented by a logarithmic relationship. The parabolic rate constants and activation energy data for the two alloys are compared with literature data to gain insights on the nature of the oxidation mechanisms dominant in these alloys.

  3. Comparison of the Isothermal Oxidation Behavior of As-Cast Cu-17%Cr and Cu-17%Cr-5%Al. Part 1; Oxidation Kinetics

    NASA Technical Reports Server (NTRS)

    Raj. Sai V.

    2008-01-01

    The isothermal oxidation kinetics of as-cast Cu-17%Cr and Cu-17%Cr-5%Al in air were studied between 773 and 1173 K under atmospheric pressure. These observations reveal that Cu- 17%Cr-5%Al oxidizes at significantly slower rates than Cu-17%Cr. The rate constants for the alloys were determined from generalized analyses of the data without an a priori assumption of the nature of the oxidation kinetics. Detailed analyses of the isothermal thermogravimetric weight change data revealed that Cu-17%Cr exhibited parabolic oxidation kinetics with an activation energy of 165.9 +/- 9.5 kJ/mol. In contrast, the oxidation kinetics for the Cu-17%Cr- 5%Al alloy exhibited a parabolic oxidation kinetics during the initial stages followed by a quartic relationship in the later stages of oxidation. Alternatively, the oxidation behavior of Cu-17%CR- 5%Al could be better represented by a logarithmic relationship. The parabolic rate constants and activation energy data for the two alloys are compared with literature data to gain insights on the nature of the oxidation mechanisms dominant in these alloys.

  4. Comparison of the Isothermal Oxidation Behavior of As-Cast Cu-17%Cr and Cu-17%Cr-5%Al. Part 1; Oxidation Kinetics

    NASA Technical Reports Server (NTRS)

    Raj. Sai V.

    2008-01-01

    The isothermal oxidation kinetics of as-cast Cu-17%Cr and Cu-17%Cr-5%Al in air were studied between 773 and 1173 K under atmospheric pressure. These observations reveal that Cu- 17%Cr-5%Al oxidizes at significantly slower rates than Cu-17%Cr. The rate constants for the alloys were determined from generalized analyses of the data without an a priori assumption of the nature of the oxidation kinetics. Detailed analyses of the isothermal thermogravimetric weight change data revealed that Cu-17%Cr exhibited parabolic oxidation kinetics with an activation energy of 165.9 9.5 kJ mol-1. In contrast, the oxidation kinetics for the Cu-17%Cr- 5%Al alloy exhibited a parabolic oxidation kinetics during the initial stages followed by a quartic relationship in the later stages of oxidation. Alternatively, the oxidation behavior of Cu-17%CR- 5%Al could be better represented by a logarithmic relationship. The parabolic rate constants and activation energy data for the two alloys are compared with literature data to gain insights on the nature of the oxidation mechanisms dominant in these alloys.

  5. Isothermal oxidation behavior and mechanism of a nickel-based superalloy at 1000°C

    NASA Astrophysics Data System (ADS)

    Zhu, Zhi-yuan; Cai, Yuan-fei; Gong, You-jun; Shen, Guo-ping; Tu, Yu-guo; Zhang, Guo-fu

    2017-07-01

    The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales (Cr2O3, (TiO2 + MnCr2O4)) and internal oxides (Al2O3,TiN), were formed on the surface or sub-surface of the substrate at 1000°C in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr2O3 scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO2 rutile and MnCr2O4 spinel, and the growth of TiO2 particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ' (Ni3(Al,Ti)) and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000°C for 80 h.

  6. Capacitive behavior of highly-oxidized graphite

    NASA Astrophysics Data System (ADS)

    Ciszewski, Mateusz; Mianowski, Andrzej

    2014-09-01

    Capacitive behavior of a highly-oxidized graphite is presented in this paper. The graphite oxide was synthesized using an oxidizing mixture of potassium chlorate and concentrated fuming nitric acid. As-oxidized graphite was quantitatively and qualitatively analyzed with respect to the oxygen content and the species of oxygen-containing groups. Electrochemical measurements were performed in a two-electrode symmetric cell using KOH electrolyte. It was shown that prolonged oxidation causes an increase in the oxygen content while the interlayer distance remains constant. Specific capacitance increased with oxygen content in the electrode as a result of pseudo-capacitive effects, from 0.47 to 0.54 F/g for a scan rate of 20 mV/s and 0.67 to 1.15 F/g for a scan rate of 5 mV/s. Better cyclability was observed for the electrode with a higher oxygen amount.

  7. Characterization of the Corrosion Behavior of High Damping Alloys in Seawater.

    DTIC Science & Technology

    1987-06-01

    the potential is increased, current increases, due to anodic dissolution . However, in some cases, as the specimen is scanned anodically, an oxide...34baseline" alloys were examined during this research. The nominal compositions of the high damping alloys are as follows: Delta Alloy C - 73.0% Cu, 21.0... ferritic stainless steel composition) are 72 ..... ..... presented in Figures 44 and 45, surfaces in Figures 46 to 51. Using the PDP and LPM plots (k

  8. Effect of micro-arc oxidation surface modification on the properties of the NiTi shape memory alloy.

    PubMed

    Xu, J L; Zhong, Z C; Yu, D Z; Liu, F; Luo, J M

    2012-12-01

    In this paper, the effects of micro-arc oxidation (MAO) surface modification (alumina coatings) on the phase transformation behavior, shape memory characteristics, in vitro haemocopatibility and cytocompatibility of the biomedical NiTi alloy were investigated respectively by differential scanning calorimetry, bending test, hemolysis ratio test, dynamic blood clotting test, platelet adhesion test and cytotoxicity testing by human osteoblasts (Hobs). The results showed that there were no obvious changes of the phase transformation temperatures and shape memory characteristics of the NiTi alloy after the MAO surface modification and the coating could withstand the thermal shock and volume change caused by martensite-austenite phase transformation. Compared to the uncoated NiTi alloys, the MAO surface modification could effectively improve the haemocopatibility of the coated NiTi alloys by the reduced hemolysis ratio, the prolonged dynamic clotting time and the decreased number of platelet adhesion; and the rough and porous alumina coatings could obviously promote the adherence, spread and proliferation of the Hobs with the significant increase of proliferation number of Hobs adhered on the surface of the coated NiTi alloys (P < 0.05).

  9. Electrochemical oxide nanotube formation on the Ti-35Ta-xHf alloys for dental materials.

    PubMed

    Moon, Byung-Hak; Jeong, Yong-Hoon; Choe, Han-Cheol

    2011-08-01

    In this study, we investigated the electrochemical oxide nanotube formation on the Ti-35Ta-xHf alloys for dental materials. The Ti-35Ta-xHf alloys contained from 3 wt.% to 15 wt.% Hf were manufactured by arc melting furnace. The nanotube oxide layers were formed on Ti-35Ta-xHf alloy by anodic oxidation method in 1 M H3PO4 electrolytes containing 0.5 wt.% NaF and 0.8 wt.% NaF at room temperature. The surface characteristics of Ti-35Ta-xHf alloy and nanotube morphology were determined by FE-SEM, STEM, and XRD. The nano-porous surface of Ti-35Ta-xHf alloys showed in 0.5 wt% NaF solution and nanotubular surface showed in 0.8 wt% NaF solution, respectively. The highly ordered nanotube layer without regular knots was formed on the Ti-35Ta-15Hf alloy in the 0.5 wt% NaF solution compared to on Ti-35Ta-3Hf and Ti-35Ta-7Hf alloys in 0.8 wt% NaF solution. Also, the nanotube length of Ti-35Ta-xHf alloys increased as Hf content increased.

  10. Kinetics and Properties of Micro Arc Oxidation Coatings Deposited on Commercial Al Alloys

    NASA Astrophysics Data System (ADS)

    Krishna, L. Rama; Purnima, A. Sudha; Wasekar, Nitin P.; Sundararajan, G.

    2007-02-01

    The micro arc oxidation (MAO) technique is being increasingly recognized as a novel and ecofriendly means of depositing dense ceramic oxide coatings on Al and its alloys. In the present study, the deposition kinetics, surface roughness, morphology, phase distribution and the microhardness of the MAO coatings deposited on ten different commercially available Al substrates having widely differing chemical composition has been investigated. Further, the tribological properties of the coatings obtained on different Al alloys in comparison with the bare substrates have also been evaluated using dry sand abrasion, solid-particle erosion and pin-on-disc dry sliding wear tests. The results clearly demonstrate that the alloying elements added to the Al substrate substantially influence the MAO coating deposition kinetics and coating properties. In the case of Al-Si alloys, the coating deposition kinetics is non-linear and the Al6Si2O13 (mullite) is observed to form. With increasing Si content, the corresponding mullite phase also increases. Increasing mullite content in the coating adversely affects the tribological performance. Excepting Al-Si alloys, all other alloys investigated including commercial purity Al exhibit linear coating deposition kinetics. Of all the alloys investigated, Al-Li alloy exhibits the highest coating deposition rate and the 6061 T6 Al alloy exhibits the best coating properties.

  11. Toughness testing and high-temperature oxidation evaluations of advanced alloys for core internals

    SciTech Connect

    Tan, Lizhen; Pint, Bruce A.; Chen, Xiang

    2016-09-16

    Alloy X-750 was procured from Carpenter Technology and Bodycote in this year. An appropriate TMT was developed on Alloy 439 to obtain materials with refined grain size for property screening tests. Charpy V-notch impact tests were completed for the three ferritic steels Grade 92, Alloy 439, and 14YWT. Fracture toughness tests at elevated temperatures were completed for 14YWT. The tests will be completed for the other alloys in next fiscal year. Steam oxidation tests of the three ferritic steels, 316L, and Zr–2.5Nb have been completed. The steam tests of the Ni-based superalloys and the other austenitic stainless steels will be continued and finished in next fiscal year. Performance ranking in terms of steam oxidation resistance and impact/fracture toughness of the alloys will be deduced.

  12. Determination of the initial oxidation behavior of Zircaloy-4 by in-situ TEM

    NASA Astrophysics Data System (ADS)

    Harlow, Wayne; Ghassemi, Hessam; Taheri, Mitra L.

    2016-06-01

    The corrosion behavior of Zircaloy-4 (Zry-4), specifically by oxidation, is a problem of great importance as this material is critical for current nuclear reactor cladding. The early formation behavior and structure of the oxide layer during oxidation was studied using in-situ TEM techniques that allowed for Zry-4 to be monitored during corrosion. These environmental exposure experiments were coupled with precession electron diffraction to identify and quantify the phases present in the samples before and after the oxidation. Following short-term, high temperature oxidation, the dominant phase was revealed to be monoclinic ZrO2 in a columnar structure. These samples oxidized in-situ contained structures that correlated well with bulk Zry-4 subjected to autoclave treatment, which were used for comparison and validation of this technique. By using in-situ TEM the effect of microstructure features, such as grain boundaries, on oxidation behavior of an alloy can be studied. The technique presented herein holds the potential to be applied any alloy system to study these effects.

  13. An oxide dispersion strengthened Ni-W-Al alloy with superior high temperature strength

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1976-01-01

    Oxide dispersion strengthened alloys based on the WAZ-20 nickel-base alloy were prepared by the mechanical alloying process described by Benjamin (1973), and evaluated. The results of microstructural examinations and mechanical property determinations are discussed. It is shown that WAZ-20, a high gamma-prime fraction alloy having a high gamma-prime solvus temperature, can be effectively dispersion strengthened. The strengths obtained were outstanding, especially at 1150 and 1205 C. The strength is attributed to a combination of highly alloyed matrix, elongated grain structure, and hard phase dispersion. Tensile ductility can be improved by post-recrystallization heat treatment. The new alloy shows some potential for low stress post-extrusion forming.

  14. Modeling the Cyclic Behavior of Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Waimann, Johanna; Junker, Philipp; Hackl, Klaus

    2017-06-01

    The phenomenon of functional fatigue occurs during cyclic loading of pseudoelastic shape memory alloys. We model this effect by considering an irreversible martensitic volume fraction in addition to the reversible amounts of austenite and martensite based on variational principles. The inclusion of irreversible martensitic volume fractions coincides with experimental observations and enables the model to be easily calibrated without any fitting functions. In our previous studies, we modeled the polycrystalline material structure by static discretization of a relatively large number of randomly chosen grain orientations, which required much numerical effort. In contrast, we now apply a dynamic representation of the orientation distribution function to the modeling of functional fatigue which has proven to be beneficial regarding the numerical performance. To this end, we take into account an averaged grain orientation parameterized by three Euler angles that serve as additional internal variables. This results in an extremely reduced numerical effort. The model derivation is given along with the numerical implementation and computer experiments on the cyclic behavior of shape memory alloys.

  15. The oxidation behavior of iron aluminides at 1300{degrees}C

    SciTech Connect

    Bennett, M.J.; DeVan, J.H.; Tortorelli, P.F.

    1996-11-01

    The oxidation behavior of iron-aluminum alloys, in air and oxygen, at 1300{degrees}C has been studied with particular emphasis on the time to loss of protectiveness with onset of breakaway attack. The role of alloy aluminum content between 8.4 and 15.8 w/o and of the addition of a reactive element, zirconium, up to 0.2 w/o, were examined. The periods over which the oxide scales remained protective were quantitatively correlated with aluminum depletion in the alloy substrate. Times to the onset of breakaway for Fe{sub 3}Al-Zr have been compared with those for commercial ODS FeCrAl alloys containing Y{sub 2}O{sub 3} (MA 956, PM 2000, ODM 751). Characterization of the oxidation of the Fe3Al-Zr alloys was undertaken using a range of surface analytical procedures, including x-ray diffraction, optical microscopy, scanning and scanning transmission electron microscopy with associated energy dispersive x-ray spectroscopy, and electron microprobe analysis.

  16. Advanced TEM characterization of oxide nanoparticles in ODS Fe–12Cr–5Al alloys

    DOE PAGES

    Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2016-01-01

    For oxide nanoparticles present in three oxide-dispersion-strengthened (ODS) Fe–12Cr–5Al alloys containing additions of (1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), and (3) Y2O3 + HfO2 (125YH), were investigated using transmission and scanning transmission electron microscopy. Furthermore, in all three alloys nano-sized (<3.5 nm) oxide particles distributed uniformly throughout the microstructure were characterized using advanced electron microscopy techniques. In the 125Y alloy, mainly Al2O3 and yttrium–aluminum garnet (YAG) phases (Y3Al5O12) were present, while in the 125YZ alloy, additional Zr(C,N) precipitates were identified. The 125YH alloy had the most complex precipitation sequence whereby in addition to the YAG and Al2O3 phases,more » Hf(C,N), Y2Hf2O7, and HfO2 precipitates were also found. The presence of HfO2 was mainly due to the incomplete incorporation of HfO2 powder during mechanical alloying of the 125YH alloy. The alloy having the highest total number density of the oxides, the smallest grain size, and the highest Vickers hardness was the 125YZ alloy indicating, that Y2O3 + ZrO2 additions had the strongest effect on grain size and tensile properties. Finally, high-temperature mechanical testing will be addressed in the near future, while irradiation studies are underway to investigate the irradiation resistance of these new ODS FeCrAl alloys.« less

  17. Creep-Fatigue Behavior of Alloy 617 at 850°C

    SciTech Connect

    Carroll, Laura

    2015-05-01

    Creep-fatigue deformation is expected to be a significant contributor to the potential factors that limit the useful life of the Intermediate Heat Exchanger (IHX) in the Very High Temperature Reactor (VHTR) nuclear system.[1] The IHX of a high temperature gas reactor will be subjected to a limited number of transient cycles due to start-up and shut-down operations imparting high local stresses on the component. This cycling introduces a creep-fatigue type of interaction as dwell times occur intermittently. The leading candidate alloy for the IHX is a nickel-base solid solution strengthened alloy, Alloy 617, which must safely operate near the expected reactor outlet temperature of up to 950 °C.[1] This solid solution strengthened nickel-base alloy provides an interesting creep-fatigue deformation case study because it has characteristics of two different alloy systems for which the cyclic behavior has been extensively investigated. Compositionally, it resembles nickel-base superalloys, such as Waspalloy, IN100, and IN718, with the exception of its lower levels of Al. At temperatures above 800 °C, the microstructure of Alloy 617, however, does not contain the ordered ?’ or ?’’ phases. Thus microstructurally, it is more similar to an austenitic stainless steel, such as 316 or 304, or Alloy 800H comprised of a predominantly solid solution strengthened matrix phase with a dispersion of inter- and intragranular carbides. Previous studies of the creep-fatigue behavior of Alloy 617 at 950 °C indicate that the fatigue life is reduced when a constant strain dwell is added at peak tensile strain.[2-5] This results from the combination of faster crack initiation occurring at surface-connected grain boundaries due to oxidation from the air environment along with faster, and intergranular, crack propagation resulting from the linking of extensive interior grain boundary cracking.[3] Saturation, defined as the point at which further increases in the strain

  18. Manufacture and engine test of advanced oxide dispersion strengthened alloy turbine vanes. [for space shuttle thermal protection

    NASA Technical Reports Server (NTRS)

    Bailey, P. G.

    1977-01-01

    Oxide-Dispersion-strengthened (ODS) Ni-Cr-Al alloy systems were exploited for turbine engine vanes which would be used for the space shuttle thermal protection system. Available commercial and developmental advanced ODS alloys were evaluated, and three were selected based on established vane property goals and manufacturing criteria. The selected alloys were evaluated in an engine test. Candidate alloys were screened by strength, thermal fatigue resistance, oxidation and sulfidation resistance. The Ni-16Cr (3 to 5)Al-ThO2 system was identified as having attractive high temperature oxidation resistance. Subsequent work also indicated exceptional sulfidation resistance for these alloys.

  19. Synthesis of cubic PtPd alloy nanoparticles as anode electrocatalysts for methanol and formic acid oxidation reactions.

    PubMed

    Lee, Jin-Yeon; Kwak, Da-Hee; Lee, Young-Woo; Lee, Seul; Park, Kyung-Won

    2015-04-14

    The electrocatalytic properties for electro-oxidation reactions of shape-controlled Pt-based catalysts have been improved by alloying with 2nd elements. In this study, we demonstrate cubic PtPd alloy nanoparticles synthesized using a thermal decomposition method. The cubic PtPd nanoparticles exhibit a homogeneous distribution of alloy nanostructures in the presence of Pt and Pd metallic phases. The improved electrocatalytic activity for the electro-oxidation reactions of methanol and formic acid as chemical fuels might be attributed to the cubic alloy nanostructures. Furthermore, the cubic PtPd alloy nanoparticles as electrocatalysts exhibit excellent stability for electro-oxidation reactions.

  20. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    SciTech Connect

    Huang, Jun-Lin; Zhou, Ke-Yi Xu, Jian-Qun; Wang, Xin-Meng; Tu, Yi-You

    2014-07-28

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  1. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    NASA Astrophysics Data System (ADS)

    Huang, Jun-Lin; Zhou, Ke-Yi; Wang, Xin-Meng; Tu, Yi-You; Xu, Jian-Qun

    2014-07-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  2. Cold rolling induced alloying behaviors in metallic multilayers

    NASA Astrophysics Data System (ADS)

    Wang, Zhe

    Phase transformation and atomic scale intermixing induced by deformation are important and fundamental issues in the mechanical alloying processes. Repeated cold rolling and folding experiments were performed on the metallic multilayers in order to study the deformation driven behaviors. Various binary systems such as isomorphous, eutectic and thermodynamically immiscible systems were studied. Moreover, monometallic Pd, Pt and Fe were selected in order to study the deformation driven recrystallization behavior. In Cu/Ni multilayers, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. During the cold rolling of multilayers of Ni and V, deformation induces phase transformation and an interfacial mixing with suppression of nucleation of intermetallic phases. The results also demonstrate that between pure Ni and V layers a metastable fcc solid solution phase forms in Ni70V30, a metastable bcc solid solution phase forms in Ni30V70 and metastable fcc and bcc solid solution phases form in Ni57V43. Compared to the stored energy due to dislocation and interfaces, the excess chemical free energy from the interfacial mixing is the largest portion of total stored energy from deformation, which represents a form of mechanochemical transduction. The difference in the intermixing behaviors between Cu/Ni and Ni/V systems is due to that the systems have different heat of mixing and interface characters. Deformation of Cu/Fe multilayers yields a smooth and monotonic variation in the composition profile. From the local composition consumption it is revealed that that Fe mixes into Cu preferentially than Cu mixing into Fe. The room temperature deformation driven recrystallization was

  3. Oxidation of Fe-W Alloy Electrodeposits for Application to Anodes as Lithium Ion Batteries

    NASA Astrophysics Data System (ADS)

    Su, Changwei; Ye, Mengchao; Zhon, Linxing; Hou, Jianping; Li, Junmin; Guo, Junming

    2016-12-01

    A citrate-ammonia bath was selected to electrodeposit Fe-W alloys, which exhibit a crystalline structure even if the content of W in the Fe-W alloy is up to 37.8wt%. Those alloys could be oxidized partly at 700∘C. Resultant oxides were composed of Fe2O3, Fe3O4 and amorphous products. The composite oxides presented better electrochemical properties than those of the Fe2O3 and Fe3O4 composite formed by oxidation of Fe deposits. For instance, such an electrode demonstrates the reversible capacity of up to 2438.3mAhg-1 (in terms of incremental oxygen) after 100 charge-discharge cycles, while the electrodes of Fe2O3 and Fe3O4 composites formed by oxidation of Fe deposits were of only 667.5mAhg-1.

  4. Influence of oxide films on primary water stress corrosion cracking initiation of alloy 600

    NASA Astrophysics Data System (ADS)

    Panter, J.; Viguier, B.; Cloué, J.-M.; Foucault, M.; Combrade, P.; Andrieu, E.

    2006-01-01

    In the present study alloy 600 was tested in simulated pressurised water reactor (PWR) primary water, at 360 °C, under an hydrogen partial pressure of 30 kPa. These testing conditions correspond to the maximum sensitivity of alloy 600 to crack initiation. The resulting oxidised structures (corrosion scale and underlying metal) were characterised. A chromium rich oxide layer was revealed, the underlying metal being chromium depleted. In addition, analysis of the chemical composition of the metal close to the oxide scale had allowed to detect oxygen under the oxide scale and particularly in a triple grain boundary. Implication of such a finding on the crack initiation of alloy 600 is discussed. Significant diminution of the crack initiation time was observed for sample oxidised before stress corrosion tests. In view of these results, a mechanism for stress corrosion crack initiation of alloy 600 in PWR primary water was proposed.

  5. Osteoblast response to thermally oxidized Ti6Al4V alloy.

    PubMed

    Saldaña, L; Vilaboa, N; Vallés, G; González-Cabrero, J; Munuera, L

    2005-04-01

    We have recently reported that thermal oxidation treatments of Ti6Al4V at 500 degrees and 700 degrees C for 1 h result in the formation of an outer "ceramic" layer of rutile that do not decrease the high in vitro corrosion resistance of the alloy. In the present work, surface roughness was measured and found marginally increased as a consequence of oxidation of the alloy at 700 degrees C, but not at 500 degrees C. We have evaluated the biocompatibility of the oxidized surfaces, by assessing cell adhesion, proliferation, and differentiation of primary cultures of human osteoblastic cells. Compared with polished alloy, both thermal treatments increased osteoblast adhesion measured as cell attachment, beta1 integrin and FAK-Y397 expression, as well as cytoskeletal reorganization. Compared with treatment at 500 degrees C, thermal oxidation at 700 degrees C enhanced cell adhesion. Treatment at 700 degrees C transiently impaired cell proliferation and viability, which were not altered in alloys oxidized at 500 degrees C. Several markers of osteoblastic differentiation such as procollagen I peptide, alkaline phosphatase, osteocalcin, and mineralized nodule formation were found either unaffected or differentially increased by alloys treated either at 500 degrees or 700 degrees C. In addition, thermal oxidation at 700 degrees C also increased osteoprotegerin secretion. Taken together, our results indicate that thermal oxidation treatments at 500 degrees or 700 degrees C for 1 h improve the in vitro biocompatibility of Ti6Al4V.

  6. Threshold Stress Creep Behavior of Alloy 617 at Intermediate Temperatures

    SciTech Connect

    J.K. Benz; L.J. Carroll; J.K. Wright; R.N. Wright; T. Lillo

    2014-06-01

    Creep of Alloy 617, a solid solution Ni-Cr-Mo alloy, was studied in the temperature range of 1023 K to 1273 K (750 °C to 1000 °C). Typical power-law creep behavior with a stress exponent of approximately 5 is observed at temperatures from 1073 K to 1273 K (800 °C to 1000 °C). Creep at 1023 K (750 °C), however, exhibits threshold stress behavior coinciding with the temperature at which a low volume fraction of ordered coherent y' precipitates forms. The threshold stress is determined experimentally to be around 70 MPa at 1023 K (750 °C) and is verified to be near zero at 1173 K (900 °C)—temperatures directly correlating to the formation and dissolution of y' precipitates, respectively. The y' precipitates provide an obstacle to continued dislocation motion and result in the presence of a threshold stress. TEM analysis of specimens crept at 1023 K (750 °C) to various strains, and modeling of stresses necessary for y' precipitate dislocation bypass, suggests that the climb of dislocations around the y' precipitates is the controlling factor for continued deformation at the end of primary creep and into the tertiary creep regime. As creep deformation proceeds at an applied stress of 121 MPa and the precipitates coarsen, the stress required for Orowan bowing is reached and this mechanism becomes active. At the minimum creep rate at an applied stress of 145 MPa, the finer precipitate size results in higher Orowan bowing stresses and the creep deformation is dominated by the climb of dislocations around the y' precipitates.

  7. The effect of zirconium on the isothermal oxidation of nominal Ni-14Cr-24Al alloys

    NASA Technical Reports Server (NTRS)

    Kahn, A. S.; Lowell, C. E.; Barrett, C. A.

    1980-01-01

    The isothermal oxidation of Ni-14Cr-24Al-xZr-type alloys was performed in still air at 1100, 1150, and 1200 C for times up to 200 hr. The zirconium content of the alloys varied from 0-0.63 atom percent (a/o). The oxidized surfaces were studied by optical microscopy, X-ray diffraction, and scanning electron microscopy. The base alloy was an alumina former with the zirconium-containing alloys also developing some ZrO2. The addition of zirconium above 0.066 a/o increased the rate of weight gain relative to the base alloy. Due to oxide penetratio, the weight gain increased with Zr content; however, the scale thickness did not increase. The Zr did increase the adherence of the oxide, particularly at 1200 C. The delta W/A vs. time data fit the parabolic model of oxidation. The specific diffusion mechanism operative could not be identified by analysis of the calculated activation energies. Measurements of the Al2O3 scale lattice constants yielded the same values for all alloys.

  8. Predicting the oxidative lifetime of beta NiAl-Zr alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Vinarcik, E. J.

    1991-01-01

    Nickel aluminides containing 40 to 50 at. pct Al and 0.1 at. pct Zr were studied following cyclic oxidation at 1400 C. The selective oxidation of Al resulted in the formation of protective Al2O3 scales on each alloy composition. However, repeated cycling eventually resulted in the gradual formation of less-protective NiAl2O4, first appearing on the 40Al alloys followed at longer times on the 45Al alloys. The appearance of the NiAl2O4, signaling the end of the protective scale-forming capability of the alloy, was related to the presence of gamma-prime (Ni3Al) which formed as a result of the loss of Al from the sample. A diffusion model, based on finite-difference techniques, was developed to predict the protective life of beta Ni-Al alloys. This model predicts Ni and Al concentration profiles after various oxidation exposures. The model can predict the oxidative lifetime due to Al depletion when the Al concentration decreases to a critical concentration. Measured Al concentration profiles on two alloys after various oxidation exposures are compared to those predicted by the diffusion model. The time to the appearance of the NiAl2O4 and that predicted by the diffusion model are compared and discussed.

  9. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  10. The effect of zirconium on the isothermal oxidation of nominal Ni-14Cr-24Al alloys

    NASA Technical Reports Server (NTRS)

    Kahn, A. S.; Lowell, C. E.; Barrett, C. A.

    1980-01-01

    The isothermal oxidation of Ni-14Cr-24Al-xZr-type alloys was performed in still air at 1100, 1150, and 1200 C for times up to 200 hr. The zirconium content of the alloys varied from 0-0.63 atom percent (a/o). The oxidized surfaces were studied by optical microscopy, X-ray diffraction, and scanning electron microscopy. The base alloy was an alumina former with the zirconium-containing alloys also developing some ZrO2. The addition of zirconium above 0.066 a/o increased the rate of weight gain relative to the base alloy. Due to oxide penetratio, the weight gain increased with Zr content; however, the scale thickness did not increase. The Zr did increase the adherence of the oxide, particularly at 1200 C. The delta W/A vs. time data fit the parabolic model of oxidation. The specific diffusion mechanism operative could not be identified by analysis of the calculated activation energies. Measurements of the Al2O3 scale lattice constants yielded the same values for all alloys.

  11. Electrochemical study on the adsorption of carbon oxides and oxidation of their adsorption products on platinum group metals and alloys.

    PubMed

    Siwek, Hanna; Lukaszewski, Mariusz; Czerwiński, Andrzej

    2008-07-07

    CO(2) reduction and CO adsorption on noble metals (Pt, Rh, Pd) and their alloys (Pt-Rh, Pd-Pt, Pd-Rh, Pd-Pt-Rh) prepared as thin rough deposits have been studied by chronoamperometry (CA), cyclic voltammetry (CV) and the electrochemical quartz crystal microbalance (EQCM). The influence of alloy surface composition on the values of surface coverage, eps (electron per site) and potential of the oxidation of CO(2) reduction and CO adsorption products is shown. The oxidation of the adsorbate on Pt-Rh alloys proceeds more easily (at lower potentials) than on pure metals. On the other hand, in the case of Pd-Pt and Pd-Rh alloys the adsorbate oxidation is more difficult and requires higher potentials than on Pt or Rh. The analysis of the EQCM signal is presented for the case of adsorption and oxidation of carbon oxide adsorption products on the electrodes studied. The comparison of adsorption parameters and the EQCM response obtained for platinum group metals and alloys leads to the conclusion that reduced CO(2) cannot be totally identified with adsorbed CO.

  12. Abnormal magnetization behaviors in Sm-Ni-Fe-Cu alloys

    NASA Astrophysics Data System (ADS)

    Yang, W. Y.; Zhang, Y. F.; Zhao, H.; Chen, G. F.; Zhang, Y.; Du, H. L.; Liu, S. Q.; Wang, C. S.; Han, J. Z.; Yang, Y. C.; Yang, J. B.

    2016-06-01

    The magnetization behaviors in Sm-Ni-Fe-Cu alloys at low temperatures have been investigated. It was found that the hysteresis loops show wasp-waisted character at low temperatures, which has been proved to be related to the existence of multi-phases, the Fe/Ni soft magnetic phases and the CaCu5-type hard magnetic phase. A smooth-jump behavior of the magnetization is observed at T>5 K, whereas a step-like magnetization process appears at T<5 K. The CaCu5-type phase is responsible for such abnormal magnetization behavior. The magnetic moment reversal model with thermal activation is used to explain the relation of the critical magnetic field (Hcm) to the temperature (T>5 K). The reversal of the moment direction has to cross over an energy barrier of about 6.6×10-15 erg. The step-like jumps of the magnetization below 5 K is proposed to be resulted from a sharp increase of the sample temperature under the heat released by the irreversible domain wall motion.

  13. Electro-mechanical behavior of a shape memory alloy actuator

    NASA Astrophysics Data System (ADS)

    Pausley, Matthew E.; Furst, Stephen J.; Talla, Vamsi; Seelecke, Stefan

    2009-03-01

    This paper presents experimental study and numerical simulation of the electro-thermo-mechanical behavior of a commercially available Flexinol shape memory alloy (SMA) wire [1]. Recently, a novel driver device has been presented [2], which simultaneously controls electric power and measures resistance of an SMA wire actuator. This application of a single wire as both actuator and sensor will fully exploit the multifunctional nature of SMA materials and minimize system complexity by avoiding extra sensors. Though the subject is not new [3-6], comprehensive resistance data under controlled conditions for time-resolved and hysteresis-based experiments is not readily available from the literature. A simple experimental setup consisting of a Flexinol wire mounted in series with the tip of a compliant cantilever beam is used to systematically study the SMA behavior. A Labview-based data acquisition system measures actuator displacement and SMA wire stress and resistance and controls the power passed through the SMA actuator wire. The experimental setup is carefully insulated from ambient conditions, as the thermal response of a 50-micron diameter Flexinol wire is extremely sensitive to temperature fluctuation due to convective heat transfer. Actuator performance is reported for a range of actuation frequencies and input power levels. The effect of varying actuator pre-stress is reported as well. All of the experimental data is compared with simulated behavior that is derived from a numerical model for SMA material [7-10].

  14. Compression behavior of Fe-Si-H alloys

    NASA Astrophysics Data System (ADS)

    Tagawa, S.; Ohta, K.; Hirose, K.; Ohishi, Y.

    2015-12-01

    Although the light elements in the Earth's core are still enigmatic, hydrogen has recently been receiving much attention. Planetary formation theory suggested that a large amount of water, much more than is in the oceans, could have been brought to the Earth during its accretion. Hydrogen is a strong siderophile element and could be incorporated into the core as a consequence of a reaction between water and molten iron in a magma ocean [Okuchi, 1997 Science]. Nevertheless, the effect of hydrogen on the property of iron is not well known so far. Here, we have experimentally examined the compression behavior of hcp Fe0.88Si0.12Hx (6.5 wt.% Si) at two different hydrogen concentrations (x = 0.7 and 0.9). Fe0.88Si0.12 foil was loaded into a diamond-anvil cell, and then liquid hydrogen was introduced to a sample chamber below 20 K. Hydrogenation occurred upon thermal annealing below 1500 K at 25-62 GPa, and hcp Fe0.88Si0.12Hx was obtained as a single phase. Unlike the Fe-H alloy, hydrogen did not fully occupy the octahedral sites even under hydrogen-saturated conditions. Two compression curves, one from 25 to 136 GPa, and the other from 62 to 128 GPa, were obtained at room temperature. While the effect of hydrogen on the compressibility of iron has been controversial in earlier experimental studies [Hirao et al., 2004 GRL; Pépin et al., 2014 PRL], our data indicate that the compressibility of Fe0.88Si0.12Hx alloy does not change with changing hydrogen content from x = 0 to 0.9. Such compression behavior observed is consistent with the recent ab initio calculations for hcp Fe-H alloys by Caracas[2015 GRL]. The extrapolation of present data to the outer core pressure and temperature range, assuming thermal expansivity is the same as that for iron and there is no density difference between solid and liquid, shows that the density of Fe0.88Si0.12H0.3 matches the PREM in the whole outer core within 1%.

  15. Interfacial segregation in oxide scales on NiCrAl-based alloys

    SciTech Connect

    Pruessner, K.; Alexander, K.B.; Pint, B.A.; Tortorelli, P.F.; Wright, I.G.

    1997-04-01

    Previous studies addressing the segregation of reactive elements in protective oxide scales and their beneficial effect on scale adhesion have primarily concentrated on primary alumina-formers. In this study the isothermal oxidation behavior of three NiCrAl alloys, which form complex oxide scales was studied in air at 1,473 K for 100 hrs. The resulting oxide scales were characterized by scanning electron microscopy (SEM) and cross=sectional transmission electron microscopy (TEM) techniques. Segregation at internal interfaces was analyzed in the STEM mode on a Philips CM200 FEG-TEM, operated at 200 kV and equipped with a Link ultrathin-window EDS detector. The probe size of the electron beam was about 1.5 nm. Spectra were recorded with grain boundaries oriented parallel to the electron beam. The oxide scale on Rene N5 ({approximately}5 {micro}m) consists of columnar {alpha}-Al{sub 2}O{sub 3} at the bottom ({approximately}4 {micro}m) and a mixed layer of spinel (Ni, Co, Ta) (Al,Cr){sub 2}O{sub 4} and {alpha}-Al{sub 2}O{sub 3} ({approximately}1 {micro}m) at the top. On Ni-7Cr-6.5Al+Y, the scale ({approximately}9 {micro}m) consists mainly of columnar Cr-doped {alpha}-Al{sub 2}O{sub 3}. Ni-10Cr-10Al+Y forms an oxide scale ({approximately}8 {micro}m) that consists mainly of columnar Cr-doped {alpha}-Al{sub 2}O{sub 3}. The results are consistent with previous results on primary alumina-formers.

  16. Tribocorrosion behavior of beta titanium biomedical alloys in phosphate buffer saline solution.

    PubMed

    Pina, V Guiñón; Dalmau, A; Devesa, F; Amigó, V; Muñoz, A Igual

    2015-06-01

    The tribo-electrochemical behavior of different β titanium alloys for biomedical applications sintered by powder metallurgy has been investigated. Different mechanical, electrochemical and optical techniques were used to study the influence of the chemical composition, Sn content, and the electrochemical conditions on the tribocorrosion behavior of those alloys Ti30NbxSn alloys (where "x" is the weight percentage of Sn content, 2% and 4%). Sn content increases the active and passive dissolution rate of the titanium alloys, thus increasing the mechanically activated corrosion under tribocorrosion conditions. It also increases the mechanical wear of the alloy. Prevailing electrochemical conditions between -1 and 2V influences the wear accelerated corrosion by increasing it with the applied potential and slightly increases the mechanical wear of Ti30Nb4Sn. Wear accelerated corrosion can be predicted by existing models as a function of electrochemical and mechanical parameters of the titanium alloys.

  17. The effect of metallic oxide deposition on the electrochemical behaviour of Al-Zn-Mg-Sn alloy in natural tropical seawater

    NASA Astrophysics Data System (ADS)

    Din Yati, M. S.; Nazree Derman, Mohd; Isa, M. C.; Y Ahmad, M.; Yusoff, N. H. N.; Muhammad, M. M.; Nain, H.

    2014-06-01

    The potential of aluminium alloys as anode materials in cathodic protection system has been explored and a significant improvement has been achieved. However, for marine application, it is quite difficult to maintain continuous activation process due to passivation behavior of aluminum alloys. Therefore, to choose the best activation mechanism for aluminium alloy in marine environment, it has to be considered from various points such as alloy composition and surface treatment. This paper report the effect of metallic ruthenium oxide (RuO2) deposition on the surface of as-cast Al-Zn-Mg-Sn alloy and to study the effect of its presence on the electrochemical behavior using direct current (DC) electrochemical polarization and current capacity measurement. The morphology and topography of corroded surface were studied by the aid of scanning electron microscope (SEM) and confocal laser scanning microscope (CLSM) respectively. Results from this study showed that the presence of intermetallic compound (Mg2Sn) and also mixed metal oxide compound (Al2O3 and RuO2) on the alloy surface has been very useful in improving electrochemical reaction and charge transfer activities in chloride containing solution. This study also showed that RuO2 catalytic coating applied on the surface of Al-Zn-Mg-Sn alloy has slightly increased the corrosion current density compared to Al-Zn-Mg-Sn without RuO2. The corrosion morphology and topography of corroded surface of Al-Zn-Mg-Sn alloy deposited with RuO2 was found more uniform corrosion attack with the formation of porous and fibrous mud-like crack on outer layer. Based on surface morphology and 3D topographic studies, these features were believed to facilitate ionic species adsorption and diffusion through corrosion product layer at solution-alloy interface. Deposited RuO2 films also was found to increase of current efficiency by more than 10%.

  18. Oxidation behavior of TD-NiCr in a dynamic high temperature environment

    NASA Technical Reports Server (NTRS)

    Tenney, D. R.; Young, C. T.; Herring, H. W.

    1974-01-01

    The oxidation behavior of TD-NiCr has been studied in static and high-speed flowing air environments at 1100 and 1200 C. It has been found that the stable oxide morphologies formed on the specimens exposed to the static and dynamic environments were markedly different. The faceted crystal morphology characteristic of static oxidation was found to be unstable under high-temperature, high-speed flow conditions and was quickly replaced by a porous NiO 'mushroom' type structure. Also, it was found that the rate of formation of CrO3 from Cr2O3 was greatly enhanced by high gas velocity conditions. The stability of Cr2-O3 was found to be greatly improved by the presence of an outer NiO layer, even though the NiO layer was very porous. An oxidation model is proposed to explain the observed microstructures and overall oxidation behavior of TD-NiCr alloys.

  19. Corrosion Behavior of Aluminum Oxide Film Growth by Controlled Anodic Oxidation

    NASA Astrophysics Data System (ADS)

    Dumitrascu, V.; Benea, L.; Danaila, E.

    2017-06-01

    Due to the light weight and good corrosion resistance, nowadays aluminum and its alloys are used in different industries in order to decrease the maintenance costs and also to increase the equipments lifetime cycle. When aluminum and its alloys are exposed to the extreme environments, the native aluminum oxide film lose the anticorrosive properties that lead to the damage of equipments and increasing the costs. In order to improve the anticorrosive and mechanical performances of aluminum and its alloys, different techniques are used: organic coatings, the growth of a thick aluminum oxide film through different methods, etc. The most used method for aluminum oxide growth is anodic oxidation. Anodic oxidation is an electrochemical method that allows to growth an aluminum oxide film with controllable characteristics. The aim of present paper was to growth on 1050 aluminum alloy surface nanoporous aluminum oxide films with improved anticorrosive properties. The obtained nanoporous aluminum oxide films were characterized morphological and structural by scanning electron microscopy coupled with X-ray energy dispersive analyzer. The anticorrosive properties were evaluated by electrochemical methods such as: open circuit potential, electrochemical impedance spectroscopy and cyclic voltammetry. The results showed that anodic oxidation treatment improve the anticorrosive performances of 1050 aluminum alloy.

  20. Fatigue behavior of Long and Short Cracks in Aluminum Alloys.

    DTIC Science & Technology

    1987-05-01

    deposits ,37 40 irregular fracture morphologies coupled with crack tip shear displacements, 4 1 4 3 and fluid-induced pressure44 in addition to...Associated Auger measurements of the extent of crack surface corrosion deposits are shown in Fig. 4.6. In marked contrast to behavior in lower...6 8 10 12 CRACK LENGTH MEASURED FROM NOTCH (mm) Fig. 4.6: Scanning Auger spectroscopic measurements of excess crack surface oxide deposits as a

  1. Electrical resistivity behaviors of liquid Pb-Sn binary alloy in the presence of ultrasonic field.

    PubMed

    Liu, Xuan; Zhang, Jianfeng; Li, Haoyu; Le, Qichi; Zhang, Zhiqiang; Hu, Wenyi; Bao, Lei

    2015-01-01

    Electrical resistivity behaviors of liquid Pb-Sn alloys have been investigated in the presence of ultrasonic field. The process demonstrated significantly that electrical resistivity could reveal the precise influence caused by ultrasound. Details revealed by applying the resistivity measuring approach to the liquid Pb-Sn alloy show that the short ordered structures in the liquid could be modified by ultrasonic irradiation, and the resistivity approach could have application value in the ultrasonic irradiation process on the specific liquid metals and alloys.

  2. Evaluation of tribological behavior of Al-Co-Cr-Fe-Ni high entropy alloy using molecular dynamics simulation.

    PubMed

    Huang, Jen-Ching

    2012-01-01

    High-entropy alloys have been studied extensively for their excellent properties and performance, including outstanding strength and resistance to oxidation at high temperatures. This study employed molecular dynamics simulation to produce a high-entropy alloy containing an equal molar ratio of Al, Co, Cr, Fe, and Ni and investigated the tribological behavior of the material using a diamond tool in a vacuum environment. We also simulated a AlCoCrFeNi high-entropy alloy cooled from a high temperature molten state to 300 K in a high-speed quenching process to produce an amorphous microstructure. In a simulation of nanoscratching, the cutting force-distance curve of high-entropy alloys was used to evaluate work hardening and stick-slip. An increase in temperature was shown to reduce the scratching force and scratching resistance. Nanoscratching the high-entropy alloy at elevated temperatures provided evidence of work hardening; however, the degree of work hardening decreased with an increase in temperature. And it can also be found that when the temperature is higher, the fluctuation of the cutting force curve is greater.

  3. MRI-compatible Nb-60Ta-2Zr alloy for vascular stents: Electrochemical corrosion behavior in simulated plasma solution.

    PubMed

    Li, Hui-Zhe; Zhao, Xu; Xu, Jian

    2015-11-01

    Using revised simulated body fluid (r-SBF), the electrochemical corrosion behavior of an Nb-60Ta-2Zr alloy for MRI compatible vascular stents was characterized in vitro. As indicated by XPS analysis, the surface passive oxide film of approximately 1.3nm thickness was identified as a mixture of Nb2O5, Ta2O5 and ZrO2 after immersion in the r-SBF. The Nb-60Ta-2Zr alloy manifests a low corrosion rate and high polarization resistance similar to pure Nb and Ta, as shown by the potentiodynamic polarization curves and EIS. Unlike 316L stainless steel and the L605 Co-Cr alloy, no localized corrosion has been detected. Semiconducting property of passive film on the Nb-60Ta-2Zr alloy was identified as the n-type, with growth mechanism of high-field controlled growth. The excellent corrosion resistance in simulated human blood enviroment renders the Nb-60Ta-2Zr alloy promising as stent candidate material. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. Fatigue crack propagation behavior and debris formation in Ti-6Al-4V alloys with different grain size

    NASA Astrophysics Data System (ADS)

    Kim, H. J.; Nakahigashi, J.; Ebara, R.; Endo, M.

    2017-05-01

    Titanium alloy is widely used in applications where high specific strength as well as good heat and corrosion resistance is required. Consequently, there are a number of studies on the fatigue characteristics of titanium alloys. In recent years, grain refinement for metallic materials processed by several methods, such as severe plastic deformation, has been studied to improve the mechanical properties. Grain refinement of titanium alloy by the protium treatment is a new technology, and the fatigue properties of this material have yet to be sufficiently studied. Therefore in this study, tension-compression fatigue tests were conducted for a protium treated Ti-6Al-4V alloy with ultra-fine grains of 0.5 μm in average size as well as for an untreated alloy with conventional grains of 6 μm. Specimens had shallow, sharp notches with the depth of 50 μm and the root radius of 10 μm, which enabled successive observation of the initiation and early propagation behaviors of small fatigue cracks. Substantial amount of oxide debris was formed along the crack during crack propagation. The role of debris was discussed in association with propagation resistance.

  5. The nature of unstable oxide growth in zirconium and zirconium alloys

    NASA Astrophysics Data System (ADS)

    Ensor, Brendan

    Zirconium alloys are commonly used as fuel claddings in nuclear reactors due in part to their superior corrosion resistance. The addition of small concentrations of alloying elements prevents the cladding material from undergoing unstable oxide growth under the operating conditions of a nuclear reactor. Unstable oxide growth can also occur due to the presence of hydrides or exposure to neutron flux. The role of alloying elements in avoiding the transition from stable to unstable growth is examined in this thesis. The goal is to determine the mechanism whereby oxide stabilization occurs. To accomplish this goal, a variety of experiments were performed, and the resulting oxide layers characterized with various techniques. Ten model Zr alloys were fabricated and tested in furnace at 600°C for 40 hours in oxygen and in autoclave at 360°C for up to 70 days to determine the causes of breakaway oxidation in pure Zr (and Zr alloys with small concentrations of alloying elements) and the role that alloying elements play in causing this phenomenon. These alloys were carefully selected and included crystal bar Zr, sponge Zr, and alloys with small concentrations of Sn, Fe, and Cr. After testing, the alloys were characterized using scanning electron microscopy (SEM), Raman spectroscopy, and synchrotron mu-X-ray fluorescence (muXRF) to determine how the structure of the oxide, tetragonal phase content, and alloying element distribution affected the formation of unstable oxide. Heterogeneous distribution of alloying elements was linked to regions of unstable oxide (either nodule-like, grain boundary penetration, or differential grain-to-grain growth) and hypothesized to cause breakaway corrosion. The examination of stable oxide layers was then used as a baseline for comparison to cases of unstable oxide growth in Zr and Zr alloys. One of the primary modes of examination of stable oxide layers formed on Zr alloys was microbeam synchrotron X-ray radiation diffraction and

  6. Exploration of alloy 441 chemistry for solid oxide fuel cell interconnect application

    SciTech Connect

    Paul D. Jablonski; Christopher J. Cowen; John S. Sears

    2010-02-01

    Alloy 441 stainless steel (UNS S 44100) is being considered for application as an SOFC interconnect material. There are several advantages to the selection of this alloy over other iron-based or nickel-based alloys: first and foremost alloy 441ss is a production alloy which is both low in cost and readily available. Second, the coefficient of thermal expansion (CTE) more closely matches the CTE of the adjoining ceramic components of the fuel cell. Third, this alloy forms the Laves phase at typical SOFC operating temperatures of 600–800 °C. It is thought that the Laves phase preferentially consumes the Si present in the alloy microstructure. As a result it has been postulated that the long-term area specific resistance (ASR) performance degradation often seen with other ferritic stainless steels, which is associated with the formation of electrically resistive Si-rich oxide subscales, may be avoidable with alloy 441ss. In this paper we explore the physical metallurgy of alloy 441, combining computational thermodynamics with experimental verification, and discuss the results with regards to Laves phase formation under SOFC operating conditions. We show that the incorporation of the Laves phase into the microstructure cannot in itself remove sufficient Si from the ferritic matrix in order to completely avoid the formation of Si-rich oxide subscales. However, the thickness, morphology, and continuity of the Si-rich subscale that forms in this alloy is modified in comparison to non-Laves forming ferritic stainless steel alloys and therefore may not be as detrimental to long-term SOFC performance.

  7. Exploration of alloy 441 chemistry for solid oxide fuel cell interconnect application

    SciTech Connect

    Jablonski, Paul D.; Cowen, Christopher J.; Sears, John S.

    2010-02-01

    Alloy 441 stainless steel (UNS S 44100) is being considered for application as an SOFC interconnect material. There are several advantages to the selection of this alloy over other iron-based or nickel-based alloys: first and foremost alloy 441ss is a production alloy which is both low in cost and readily available. Second, the coefficient of thermal expansion (CTE) more closely matches the CTE of the adjoining ceramic components of the fuel cell. Third, this alloy forms the Laves phase at typical SOFC operating temperatures of 600–800 °C. It is thought that the Laves phase preferentially consumes the Si present in the alloy microstructure. As a result it has been postulated that the long-term area specific resistance (ASR) performance degradation often seen with other ferritic stainless steels, which is associated with the formation of electrically resistive Si-rich oxide subscales, may be avoidable with alloy 441ss. In this paper we explore the physical metallurgy of alloy 441, combining computational thermodynamics with experimental verification, and discuss the results with regards to Laves phase formation under SOFC operating conditions. We show that the incorporation of the Laves phase into the microstructure cannot in itself remove sufficient Si from the ferritic matrix in order to completely avoid the formation of Si-rich oxide subscales. Finally, however, the thickness, morphology, and continuity of the Si-rich subscale that forms in this alloy is modified in comparison to non-Laves forming ferritic stainless steel alloys and therefore may not be as detrimental to long-term SOFC performance.

  8. Hydrogen diffusivity in oxide layers formed in Zr alloy in air or steam

    NASA Astrophysics Data System (ADS)

    Kato, Taro; Takagi, Ikuji; Sakamoto, Kan; Aomi, Masaki

    2017-10-01

    The effect of the oxidation conditions on hydrogen diffusion in oxide layers in Zr alloy was experimentally studied. Samples of GNF-Ziron (high-iron Zircaloy-2-type alloy) sheets were oxidized in air or steam and then exposed to deuterium plasma to charge them with deuterium. Deuterium depth profiles in each sample were observed by nuclear reaction analysis during plasma exposure, and the deuterium diffusion coefficient D was estimated. The results showed that the D values of the steam-oxidized samples were high, whereas that of a steam-oxidized sample that was subsequently heated in vacuum was as low as those of air-oxidized samples. The difference in D was not attributed to the structure but is probably due to the presence of OH groups absorbed during steam oxidation.

  9. Effects of composition and testing conditions on oxidation behavior of four cast commercial nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Probst, H. B.

    1974-01-01

    Four cast nickel-base superalloys were oxidized at 1000 and 1100 C for times up to 100 hr in static air and a Mach 1 gas stream. The oxidation resistance was judged by weight change, metal thickness loss, depletion-zone formation, and oxide formation and morphology. The alloys which formed mostly nickel aluminate (NiAl2O4) and aluminum oxide (Al2O3) (B-1900, VIA, and to a lesser extent 713C) were more oxidation resistant. Poorer oxidation resistance was associated with the appearance of chromium sesquioxide (Cr2O3) and chromite spinel (738X). Refractory metal content had little effect on oxidation resistance. Refractory metals appeared in the scale as tapiolite (NiM2O6, where M represents the refractory metal). Thermal cycling in static air appeared to supply sufficient data for the evaluation of oxidation resistance, especially for alloys which form oxides of low volatility. For alloys of higher chromium levels with high propensities toward forming a chromium-bearing scale of higher volatility, testing under conditions of high gas velocity is necessary to assess fully the behavior of the alloy.

  10. Some aspects of inelastic behavior of high temperature alloys -- Inconel 700 and Inconel 713

    SciTech Connect

    Anselmo, E.R.; French, M.; Jones, D.I.G.

    1995-12-31

    The Renewal Theory of Inelasticity is used to describe the behavior of high temperature alloys Inconel 700 and Inconel 713C. Renewal Creep Theory is used to model the primary and secondary behavior of these alloys. The numerical parameters extracted from the creep model are then used with the Renewal Theory of Inelasticity to predict stress-strain behaviors of the alloys. Comparisons between theory,and experimental results support the utility of the general form of Renewal Theory. This work also serves as a tutorial on applying renewal theory to an engineering material.

  11. Effect of protein adsorption on the corrosion behavior of 70Cu-30Ni alloy in artificial seawater.

    PubMed

    Torres Bautista, Blanca E; Carvalho, Maria L; Seyeux, Antoine; Zanna, Sandrine; Cristiani, Pierangela; Tribollet, Bernard; Marcus, Philippe; Frateur, Isabelle

    2014-06-01

    Copper alloys often used in cooling circuits of industrial plants can be affected by biocorrosion induced by biofilm formation. The objective of this work was to study the influence of protein adsorption, which is the first step in biofilm formation, on the electrochemical behavior of 70Cu-30Ni (wt.%) alloy in static artificial seawater and on the chemical composition of oxide layers. For that purpose, electrochemical measurements performed after 1h of immersion were combined to surface analyses. A model is proposed to analyze impedance data. In the presence of bovine serum albumin (BSA, model protein), the anodic charge transfer resistance deduced from EIS data at Ecorr is slightly higher, corresponding to lower corrosion current. Without BSA, two oxidized layers are shown by XPS and ToF-SIMS: an outer layer mainly composed of copper oxide (Cu2O redeposited layer) and an inner layer mainly composed of oxidized nickel, with a global thickness of ~30nm. The presence of BSA leads to a mixed oxide layer (CuO, Cu2O, Ni(OH)2) with a lower thickness (~10nm). Thus, the protein induces a decrease of the dissolution rate at Ecorr and hence a decrease of the amount of redeposited Cu2O and of the oxide layer thickness. © 2013.

  12. STEAM-SIDE OXIDE SCALE EXFOLIATION BEHAVIOR IN SUPERHEATERS AND REHEATERS

    SciTech Connect

    Sabau, Adrian S; Shingledecker, John P.; Wright, Ian G

    2011-01-01

    Advances in materials for power plants include not only new materials with higher-temperature capabilities, but also the use of current materials at increasingly higher temperatures. This latter activity builds on extensive experience of the performance of the various alloys, and provides a basis for identifying changes in alloy behavior with increasing temperature as well as understanding the factors that ultimately determine the maximum use temperatures of the different alloy classes. This paper presents results from an effort to model the exfoliation processes of steam-side oxide scales in a manner that describes as accurately as possible the evolution of strains in oxides growing inside small-diameter tubes subjected to large thermal gradients and to thermal transients typical of normal steam boiler operation. One way of portraying the results of such calculations is by plotting the evolving strains in a given oxide scale on an Exfoliation Diagram (of the type pioneered by Manning et al. of the British Central Electricity Research Laboratory) to determine the earliest time at which the trajectory of these strains intersects a criterion for scale failure. Understanding of how such strain trajectories differ among different alloys and are affected by the major variables associated with boiler operation has the potential to suggest boiler operating strategies to manage scale exfoliation, as well as to highlight the mode of scale failure and the limitations of each alloy. Preliminary results are presented of the strain trajectories calculated for alloys T22, T91, and TP347 subjected to the conditions experienced by superheaters under assumed boiler operating scenarios. For all three alloys the earliest predicted scale failures were associated with the increased strains developed during a boiler shut-down event; indeed, in the cases considered it appeared unlikely that scale failure would occur in any practically meaningful time due to strains accumulated during

  13. High-temperature cyclic oxidation data. Part 2: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  14. High temperature cyclic oxidation data. Part 1: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.; Lowell, Carl E.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  15. Oxidation kinetics and microstructure of V-(4-5) Wt.%Cr-(4-5) Wt.%Ti alloys exposed to air at 300-650{degrees}C

    SciTech Connect

    Natesan, K.; Uz, M.

    1996-10-01

    A systematic study was conducted to determine the effects of time and temperature of air exposure on the oxidation behavior and microstructure of V-4Cr-4Ti (44) and V-5Cr-5Ti (55) alloys. All samples were from 1-mm-thick cold-rolled sheets, and each was annealed in vacuum at 1050{degrees}C for 1 h prior to high-temperature exposure. Different samples from each alloy were heated in ambient air at 500{degrees}C for times ranging from 24 to {approx}2000 h, and in a thermogravimetric analysis (TGA) apparatus at 300 to 650{degrees}C. Models describing the oxidation kinetics, the oxide type and its thickness, alloy grain size, and the depth of oxygen diffusion in the substrate alloy were determined for the two alloys and compared. The results showed that the oxide layers that formed on the surfaces of both alloys in air in the temperature range of 300-650{degrees}C are protective, and that the 55 alloy is slightly more oxidation-resistant than the 44 alloy.

  16. Solute transport during the cyclic oxidation of Ni-Cr-Al alloys. M.S. Thesis

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.

    1982-01-01

    Important requirements for protective coatings of Ni-Cr-Al alloys for gas turbine superalloys are resistance to oxidation accompanied by thermal cycling, resistance to thermal fatigue cracking. The resistance to oxidation accompanied by thermal cycling is discussed. The resistance to thermal fatigue cracking is also considered.

  17. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  18. Construction of layered structures on valve metal alloys by microplasma oxidation

    NASA Astrophysics Data System (ADS)

    Baranova, T. A.; Chubenko, A. K.; Mamaev, A. I.; Mamaeva, V. A.; Kovalskaya, Ya B.

    2016-11-01

    Process of layered structure materials creation based on aluminum alloys is presented. Microplasma texturing method, microplasma oxidation method and chemical metallization method were used to create these structures. Non-conductive nonmetallic inorganic coatings were produced by microplasma oxidation method. Obtained structures showed high durability under thermal stress loads due to substrate metal - non-conductive nonmetallic inorganic coating phase boundary texturing.

  19. Capacitive Behavior of Single Gallium Oxide Nanobelt

    PubMed Central

    Cai, Haitao; Liu, Hang; Zhu, Huichao; Shao, Pai; Hou, Changmin

    2015-01-01

    In this research, monocrystalline gallium oxide (Ga2O3) nanobelts were synthesized through oxidation of metal gallium at high temperature. An electronic device, based on an individual Ga2O3 nanobelt on Pt interdigital electrodes (IDEs), was fabricated to investigate the electrical characteristics of the Ga2O3 nanobelt in a dry atmosphere at room temperature. The current-voltage (I-V) and I/V-t characteristics show the capacitive behavior of the Ga2O3 nanobelt, indicating the existence of capacitive elements in the Pt/Ga2O3/Pt structure. PMID:28793506

  20. High temperature oxidation resistance of Ni-(5˜13)Co-(10˜16)Cr-(5˜9)W-5Al-(1˜1.5)Ti-(3˜6)Ta alloys

    NASA Astrophysics Data System (ADS)

    Kim, Hee-Soo; Park, Si-Jun; Seo, Seong-Moon; Yoo, Young-Soo; Jeong, Hi-Won; Jang, HeeJin

    2016-09-01

    The oxidation behavior of Ni-based superalloys was examined by cyclic oxidation tests at 850 and 1000 °C. The present study focused on the investigation of two newly developed and three commercial alloys (GTD-111, IN738LC, and CM247LC). The oxidation resistance of the superalloys were evaluated by the oxidation rate constants and the mass gains. The oxidation scales mainly consisted of outer Cr2O3 and inner Al2O3 layers at both temperatures, as well as oxides of minor elements such as TiO2, NiCr2O4, CrTaO4, HfO2, and TaO. The oxidation resistance of the alloys containing larger amounts of Al, W, and Ta and lower Mo and Ti concentrations was higher than those of the other alloys. The ranking of oxidation resistance for the alloys corresponded to the statistical prediction drawn from a response surface analysis. Furthermore, these alloys contained more Ta oxides, such as CrTaO4 and TaO, suggesting that Ta oxides had an active role in improving the oxidation resistance.

  1. Niobium-aluminum base alloys having improved, high temperature oxidation resistance

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G. (Inventor); Stephens, Joseph R. (Inventor)

    1991-01-01

    A niobium-aluminum base alloy having improved oxidation resistance at high temperatures and consisting essentially of 48%-52% niobium, 36%-42% aluminum, 4%-10% chromium, 0%-2%, more preferably 1%-2%, silicon and/or tungsten with tungsten being preferred, and 0.1%-2.0% of a rare earth selected from the group consisting of yttrium, ytterbium and erbium. Parabolic oxidation rates, k.sub.p, at 1200.degree. C. range from about 0.006 to 0.032 (mg/cm.sup.2).sup.2 /hr. The new alloys also exhibit excellent cyclic oxidation resistance.

  2. Irradiation effects in oxide dispersion strengthened (ODS) Ni-base alloys for Gen. IV nuclear reactors

    NASA Astrophysics Data System (ADS)

    Oono, Naoko; Ukai, Shigeharu; Kondo, Sosuke; Hashitomi, Okinobu; Kimura, Akihiko

    2015-10-01

    Oxide particle dispersion strengthened (ODS) Ni-base alloys are irradiated by using simulation technique (Fe/He dual-ion irradiation) to investigate the reliability to Gen. IV high-temperature reactors. The fine oxide particles with less than 10 nm in average size and approximately 8.0 × 1022 m-3 in number density remained after 101 dpa irradiation. The tiny helium bubbles were inside grains, not at grain-boundaries; it is advantageous effect of oxide particles which trap the helium atoms at the particle-matrix interface. Ni-base ODS alloys demonstrated their great ability to overcome He embrittlement.

  3. Electrocatalytic Oxidation of Formic Acid in an Alkaline Solution with Graphene-Oxide- Supported Ag and Pd Alloy Nanoparticles.

    PubMed

    Han, Hyoung Soon; Yun, Mira; Jeong, Haesang; Jeon, Seungwon

    2015-08-01

    The electrocatalytic activities of metal-decorated graphene oxide (GO) catalysts were investigated. Electrochemically reduced GO-S-(CH2)4-S-Pd [ERGO-S-(CH2)4-S-Pd] and GO-S-(CH2)4-S-PdAg alloy [ERGO-S-(CH2)4-S-PdAg] were obtained through the electrochemical reduction of GO-S-(CH2)4-S-Pd and GO-S-(CH2)4-S-PdAg in a pH 5 PBS solution. It was demonstrated that the application of ERGO-S-(CH2)4-S-Pd and ERGO-S-(CH2)4-S-PdAg used in a modified GCE improves the electrocatalytic oxidation of formic acid. The addition of an Ag nanoparticle with a carbon chain-Pd in the electrode provides an electrode with very interesting properties for the electrocatalytic oxidation of formic acid. The ERGO-S-(CH2)4-S-Pd and ERGO-S-(CH2)4-S-PdAg were characterized via X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). ERGO-S-(CH2)4-S-Pd and ERGO-S-(CH2)4-S-PdAg can be employed for the electrocatalytic oxidation of formic acid. The electrochemical behaviors of this electrode were investigated using cyclic voltammetry (CV), chronoamperometry (CA) and electrochemical impedance spectroscopy (EIS).

  4. Comparison of SPS Processing Behavior between As Atomized and Cryomilled Aluminum Alloy 5083 Powder

    NASA Astrophysics Data System (ADS)

    Kellogg, Frank; McWilliams, Brandon; Sietins, Jennifer; Giri, Anit; Cho, Kyu

    2017-08-01

    Aluminum 5083 powder, both as atomized and cryomilled, was consolidated via spark plasma sintering (SPS). This study quantified and compared the effects of heating an aluminum alloy powder directly through Joule heating vs indirectly through thermal conduction from the die during SPS processing. When consolidated under the same processing conditions, the cryomilled powders showed faster heating rates and densification than the as atomized powder. It was also possible to process the cryomilled powder in a non-conductive die but not the as atomized powder. This could be ascribed to an improvement in electrical conductivity of the powder due to the break up and redistribution of surface oxides after cryomilling. The changes in behavior as a result of cryomilling and/or changing die material led to samples with different fracture morphologies and increased hardness values.

  5. Solubility Behavior and Phase Stability of Transition Metal Oxides in Alkaline Hydrothermal Environments

    SciTech Connect

    S.E. Ziemniak

    2000-05-18

    The solubility behavior of transition metal oxides in high temperature water is interpreted by recognizing three types of chemical reaction equilibria: metal oxide hydration/dehydration, metal oxide dissolution and metal ion hydroxocomplex formation. The equilibria are quantified using thermodynamic concepts and the thermochemical properties of the metal oxides/ions representative of the most common constituents of construction metal alloys, i.e., element shaving atomic numbers between Z = 22 (Ti) and Z = 30 (Zn), are summarized on the basis of metal oxide solubility studies conducted in the laboratory. Particular attention is devoted to the uncharged metal ion hydrocomplex, M{sup Z}(OH){sub Z}(aq), since its thermochemical properties define minimum solubilities of the metal oxide at a given temperature. Experimentally-extracted values of standard partial molal entropy (S{sup 0}) for the transition metal ion neutral hydroxocomplex are shown to be influenced by ligand field stabilization energies and complex symmetry.

  6. Effect of alloy grain size and silicon content on the oxidation of austenitic Fe-Cr-Ni-Mn-Si alloys in pure O sub 2

    SciTech Connect

    Basu, S.N.; Yurek, G.J. )

    1991-10-01

    Austenitic Fe-18Cr-20Ni-1.5 Mn alloys containing 0, 0.6, and 1.5 wt% Si were produced both by conventional and rapid solidification processing. The isothermal and cyclic oxidation resistance of the alloys were studied at 900C in pure O{sub 2} to elucidate the role of alloy microstructure and Si content on oxidation properties. The conventionally-processes, large-grained alloy that contained no silicon formed Fe-rich nodules during oxidation. The nodule formation was effectively eliminated by either reducing the alloy grain size by rapid solidification or by adding Si to the alloy. The lowest weight grains were achieved when a continuous silica layer formed between the alloy and the external chromia scale. The formation of the continuous silica layer required a combination of fine alloy grain size and high Si content. The presence of S in the alloy was found to be detrimental to oxide scale adherence when the silica layer was continuous.

  7. Modeling of ferroelastic behavior of shape-memory alloys

    NASA Astrophysics Data System (ADS)

    Ikeda, Tadashige

    2005-05-01

    A simple yet accurate model of shape memory alloys (SMAs) is proposed, which can consider asymmetric tension-compression ferroelastic behavior. Features of this model are (1) energy-based transformation criterion, (2) partial transformation rule based on the micromechanical viewpoint, (3) required transformation energy in the form of a sum of two exponential functions in terms of phase volume fraction, and (4) energy balance equation including thermoelastic effect and dissipated energy due to interaction between the phases. In this ferroelastic model, three phases are considered, namely, an austenitic phase, a tensile stress induced martensitic phase, and a compressive stress induced martensitic phase. The tension-compression asymmetry is expressed by using different required transformation energy functions in different transformation directions and by using different intrinsic strains and Young's moduli in different phases. Stress-strain hysteresis loops for a SMA bar under tensile-compressive cyclic loading are simulated. The obtained result shows that the proposed model can well capture the asymmetric stress-strain loops for tension and compression, minor loops, and effects of temperature and strain rate. This indicates that this model would be a useful tool for understanding the mechanism of SMA behavior and designing smart structures with SMA elements.

  8. Controllable galvanic synthesis of triangular Ag-Pd alloy nanoframes for efficient electrocatalytic methanol oxidation.

    PubMed

    Xu, Lin; Luo, Zhimin; Fan, Zhanxi; Yu, Sijia; Chen, Junze; Liao, Yusen; Xue, Can

    2015-06-08

    Triangular Ag-Pd alloy nanoframes were successfully synthesized through galvanic replacement by using Ag nanoprisms as sacrificial templates. The ridge thickness of the Ag-Pd alloy nanoframes could be readily tuned by adjusting the amount of the Pd source during the reaction. These obtained triangular Ag-Pd alloy nanoframes exhibit superior electrocatalytic activity for the methanol oxidation reaction as compared with the commercial Pd/C catalyst due to the alloyed Ag-Pd composition as well as the hollow-framed structures. This work would be highly impactful in the rational design of future bimetallic alloy nanostructures with high catalytic activity for fuel cell systems. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Microstructure development and hydrogen gas interaction of oxidized Zr65Pd35 and Zr60Pd35Ce5 amorphous alloys

    NASA Astrophysics Data System (ADS)

    Ozawa, Masakuni; Kato, Shiro; Kobayashi, Katsutoshi; Yogo, Toshinobu; Yamamura, Shin-ichi

    2016-01-01

    The microstructure of composites derived from amorphous Zr65Pd35 and Zr65Pd35Ce5 alloys was studied. X-ray diffractograms, Raman spectroscopy profiles and scanning electron micrographs indicated that the mixtures containing ZrO2, metallic Pd, and PdO were formed for both amorphous alloys after heat treatment in air. The amorphous Zr60Pd35Ce5 alloy at temperatures of 280-400 °C changed to the composites in which very small Pd precipitates with a diameter less than 100 nm were embedded in a ZrO2 matrix. The hydrogen-temperature-programmed reduction was applied to study the reactivity of hydrogen gas with the oxidized Zr60Pd35Ce5 material. A rapid hydrogen absorption and release behavior was observed on the composite derived from the amorphous alloy.

  10. Evaluation of bonding behavior of silver-tin-zinc-indium alloy to adhesive luting cements.

    PubMed

    Shimizu, H; Kawaguchi, T; Takahashi, K; Takahashi, Y

    2010-12-01

    The bond strengths of a silver-tin-zinc-indium alloy used with adhesive luting cements were investigated. The metal surfaces were primed with two metal conditioners designed for noble metal alloys or base metal alloys, or prepared using a Rocatec tribochemical coating unit. Two adhesive luting cements (Super-Bond C&B and Panavia F 2.0) were applied. It can be concluded that airborne-particle abrasion with alumina was effective, but the effects on the bond durability of both the metal conditioners and the tribochemical silica coating method were not clear Such bonding behavior seems to be particular to this kind of silver-rich dental casting alloy.

  11. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  12. EFFECTS OF LASER SHOCK PEENING ON SCC BEHAVIOR OF ALLOY 600

    SciTech Connect

    Abhishek Telang; Amrinder Gill; S.R.Mannava; Vijay K. Vasudevan; Dong Qian; Sebastien P. Teysseyre

    2013-08-01

    In this study, the effects of laser shock peening (LSP) on stress corrosion cracking (SCC) behavior of Alloy 600 in tetrathionate solution were investigated. The degree of sensitization was quantified using double loop electrochemical potentiokinetic reactivation (DLEPR) tests. The sensitized Alloy 600 was demonstrated to be susceptible to intergranular SCC in tetrathionate solution. Following LSP, residual stresses and the amount of plastic strain introduced in Alloy 600 were characterized. The effects of LSP on SCC susceptibility of Alloy 600 in tetrathionate solution were evaluated by slow strain rate tests and constant load tests. Results indicate a significant increase in resistance to crack initiation and decreased susceptibility to SCC after LSP.

  13. Plasma Electrolytic Oxidation (PEO) Coatings on an A356 Alloy for Improved Corrosion and Wear Resistance

    NASA Astrophysics Data System (ADS)

    Peng, Zhijing

    Plasma electrolytic oxidizing (PEO) is an advanced technique that has been used to deposit thick and hard ceramic coatings on aluminium (Al) alloys. This work was however to use the PEO process to produce thin ceramic oxide coatings on an A356 Al alloy for improving corrosion and wear resistance of the alloy. Effects of current density and treatment time on surface morphologies and thickness of the PEO coatings were investigated. The improvement of galvanic corrosion properties of the coated A356 alloy vs. steel and carbon fibre were evaluated in E85 fuel or NaCl environments. Tribological properties of the coatings were studied with comparison to the uncoated A356 substrate and other commercially-used engine bore materials. The research results indicated that the PEO coatings could have excellent tribological and corrosion properties for aluminium engine applications.

  14. Structure and mechanical properties of Fe-Ni-Zr oxide-dispersion-strengthened (ODS) alloys

    NASA Astrophysics Data System (ADS)

    Darling, K. A.; Kapoor, M.; Kotan, H.; Hornbuckle, B. C.; Walck, S. D.; Thompson, G. B.; Tschopp, M. A.; Kecskes, L. J.

    2015-12-01

    A series of bulk nanostructured Fe-Ni-Zr oxide-dispersion-strengthened (ODS) alloys were synthesized using high energy mechanical alloying and consolidated using high temperature equal channel angular extrusion. The resultant microstructures are composed of nano/ultrafine or micrometer-sized grains with larger intermetallic precipitates and small Zr oxide clusters (<10 nm diameter, measured and confirmed by atom probe tomography). The ODS alloys possess elevated compression properties, e.g., 1.2 and 2.4 GPa compressive yield stress at room temperature for samples consolidated at 700 °C and 1000 °C, respectively. This work highlights the relationship between processing, microstructure, and properties for this class of ferritic ODS alloys.

  15. Microstructural effects on the tensile and fracture behavior of aluminum casting alloys A356/357

    NASA Astrophysics Data System (ADS)

    Wang, Q. G.

    2003-12-01

    The tensile properties and fracture behavior of cast aluminum alloys A356 and A357 strongly depend on secondary dendrite arm spacing (SDAS), Mg content, and, in particular, the size and shape of eutectic silicon particles and Fe-rich intermetallics. In the unmodified alloys, increasing the cooling rate during solidification refines both the dendrites and eutectic particles and increases ductility. Strontium modification reduces the size and aspect ratio of the eutectic silicon particles, leading to a fairly constant particle size and aspect ratio over the range of SDAS studied. In comparison with the unmodified alloys, the Sr-modified alloys show higher ductility, particularly the A356 alloy, but slightly lower yield strength. In the microstructures with large SDAS (>50 µm), the ductility of the Sr-modified alloys does not continuously decrease with SDAS as it does in the unmodified alloy. Increasing Mg content increases both the matrix strength and eutectic particle size. This decreases ductility in both the Sr-modified and unmodified alloys. The A356/357 alloys with large and elongated particles show higher strain hardening and, thus, have a higher damage accumulation rate by particle cracking. Compared to A356, the increased volume fraction and size of the Fe-rich intermetallics ( π phase) in the A357 alloy are responsible for the lower ductility, especially in the Sr-modified alloy. In alloys with large SDAS (>50 µm), final fracture occurs along the cell boundaries, and the fracture mode is transgranular. In the small SDAS (<30 µm) alloys, final fracture tends to concentrate along grain boundaries. The transition from transgranular to intergranular fracture mode is accompanied by an increase in the ductility of the alloys.

  16. Kinetics and Microstructural Investigation of High-Temperature Oxidation of IN-738LC Super Alloy

    NASA Astrophysics Data System (ADS)

    Hamidi, S.; Rahimipour, M. R.; Eshraghi, M. J.; Hadavi, S. M. M.; Esfahani, H.

    2017-02-01

    The present study was carried out to investigate the kinetics and the surface chemistry of the oxide layers formed on the IN-738LC super alloy during high-temperature oxidation at 950 °C in air from 1 to 260 h. Oxidation kinetics were studied by mass gain measurement. The oxide layers were characterized by field emission scanning electron microscope, elemental distribution map, energy-dispersive spectroscopy as well as x-ray diffractometry (XRD). The oxidation kinetics followed the parabolic law. The XRD analysis revealed that the oxide scale contained mainly NiO, Ni (Cr, Al)2O4, Al2O3, TiO2 and Cr2O3. The oxide structure, from the top surface down to the substrate, was clarified by elemental map distribution studies as Ni-Ti oxides, Cr-Ti oxides, Cr2O3 oxide band, Ni-Co-Cr-W oxide and finally a blocky Al2O3 region. The oxidation scales were composed of three distinct layers of the outer and mid layers enriched by TiO2 and Cr2O3, NiCr2O4 oxide, respectively, and the innermost layer was composed of Al2O3 and matrix alloy. The depleted gamma prime layer was formed under the oxidation scales due to the impoverishment of Al and Ti which were induced by the formation of Al2O3 and TiO2.

  17. Kinetics and Microstructural Investigation of High-Temperature Oxidation of IN-738LC Super Alloy

    NASA Astrophysics Data System (ADS)

    Hamidi, S.; Rahimipour, M. R.; Eshraghi, M. J.; Hadavi, S. M. M.; Esfahani, H.

    2016-12-01

    The present study was carried out to investigate the kinetics and the surface chemistry of the oxide layers formed on the IN-738LC super alloy during high-temperature oxidation at 950 °C in air from 1 to 260 h. Oxidation kinetics were studied by mass gain measurement. The oxide layers were characterized by field emission scanning electron microscope, elemental distribution map, energy-dispersive spectroscopy as well as x-ray diffractometry (XRD). The oxidation kinetics followed the parabolic law. The XRD analysis revealed that the oxide scale contained mainly NiO, Ni (Cr, Al)2O4, Al2O3, TiO2 and Cr2O3. The oxide structure, from the top surface down to the substrate, was clarified by elemental map distribution studies as Ni-Ti oxides, Cr-Ti oxides, Cr2O3 oxide band, Ni-Co-Cr-W oxide and finally a blocky Al2O3 region. The oxidation scales were composed of three distinct layers of the outer and mid layers enriched by TiO2 and Cr2O3, NiCr2O4 oxide, respectively, and the innermost layer was composed of Al2O3 and matrix alloy. The depleted gamma prime layer was formed under the oxidation scales due to the impoverishment of Al and Ti which were induced by the formation of Al2O3 and TiO2.

  18. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    SciTech Connect

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  19. The effect of oxide film properties on the corrosion behavior of SiC/Al metal-matrix composites

    SciTech Connect

    Golledge, S.L.

    1991-01-01

    Oxide growth on pure aluminum, aluminum alloy 6061, and the aluminum-based metal matrix composite SiC/AA6061 was studied, and the properties of the oxides related to the pit-initiation behavior of the materials. The objectives of the work were to identify the effect of alloying elements and SiC reinforcement on the oxide film, and to better understand how the oxide properties control pit initiation behavior. To this end, electrochemical and optical studies of the materials were carried out in a buffered sodium/boric acid solution at pH values of 8.4 and 7.2. The alloy and metal-matrix composite showed a slightly lesser tendency to pit than pure aluminum, as measured by the pitting potential. The oxide on the composite was less resistant to pit initiation, and was found to exhibit slower repassivation rates than the other materials. The repassivation behavior and resistance to pit initiation were quite similar in the case of the alloy and the pure aluminum. Induction times for pit initiation were consistent with the predictions of Heusler's model for the breakdown of passivity.

  20. Fretting Wear-Resistant, Micro-Arc Oxidation Coatings for Aluminum and Titanium Alloy Bearings (Preprint)

    DTIC Science & Technology

    2007-03-01

    AFRL-ML-WP-TP-2007-443 FRETTING WEAR-RESISTANT, MICRO-ARC OXIDATION COATINGS FOR ALUMINUM AND TITANIUM ALLOY BEARINGS (PREPRINT) K.J. Choppy...COATINGS FOR ALUMINUM AND TITANIUM ALLOY BEARINGS (PREPRINT) 5c. PROGRAM ELEMENT NUMBER 65502F 5d. PROJECT NUMBER 3005 5e. TASK NUMBER ML...PERFORMING ORGANIZATION Infoscitex Corporation 303 Bear Hill Road Waltham, MA 02451 REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S