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Sample records for alloy tool steel

  1. Frictional conditions between alloy AA6060 aluminium and tool steel

    SciTech Connect

    Wideroee, Fredrik; Welo, Torgeir

    2011-05-04

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  2. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    NASA Astrophysics Data System (ADS)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  3. Diffusion-controlled wear of steel friction stir welding tools used on aluminum alloys

    NASA Astrophysics Data System (ADS)

    Tarasov, S. Yu.; Kalashnikova, T. A.; Kalashnikov, K. N.; Rubtsov, V. E.; Eliseev, A. A.; Kolubaev, E. A.

    2015-10-01

    The worn surfaces of steel instruments used for friction stir welding on AMg5M aluminum alloy have been examined. An adhesion transfer layer resulted on the steel tool surface from welding the aluminum-magnesium alloy. Diffusion between this layer and steel base metal resulted in formation of an intermetallic Fe-Al layer (IMC). The hardness of the IMC has been measured using a nanohardness tester. It was found that the IMC layers maximum hardness changed from 998 to 1698 HV. The continuous IMC layers may serve as a wear-resistant coating, however, the IMC were also found in the shape of spikes directed into the tool's body, which created conditions for wear particle formation by fracture.

  4. Direct Metal Deposition of H13 Tool Steel on Copper Alloy Substrate: Parametric Investigation

    NASA Astrophysics Data System (ADS)

    Imran, M. Khalid; Masood, S. H.; Brandt, Milan

    2015-12-01

    Over the past decade, researchers have demonstrated interest in tribology and prototyping by the laser aided material deposition process. Laser aided direct metal deposition (DMD) enables the formation of a uniform clad by melting the powder to form desired component from metal powder materials. In this research H13 tool steel has been used to clad on a copper alloy substrate using DMD. The effects of laser parameters on the quality of DMD deposited clad have been investigated and acceptable processing parameters have been determined largely through trial-and-error approaches. The relationships between DMD process parameters and the product characteristics such as porosity, micro-cracks and microhardness have been analysed using scanning electron microscope (SEM), image analysis software (ImageJ) and microhardness tester. It has been found that DMD parameters such as laser power, powder mass flow rate, feed rate and focus size have an important role in clad quality and crack formation.

  5. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  6. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  7. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  8. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  9. Friction Stir Welding of Steel Alloys

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    The friction stir welding process has been developed primarily for the welding of aluminum alloys. Other higher melting allows such, as steels are much more difficult to join. Special attention must be given to pin tool material selection and welding techniques. This paper addresses the joining of steels and other high melting point materials using the friction stir welding process. Pin tool material and welding parameters will be presented. Mechanical properties of weldments will also be presented. Significance: There are many applications for the friction stir welding process other than low melting aluminum alloys. The FSW process can be expanded for use with high melting alloys in the pressure vessel, railroad and ship building industries.

  10. Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

    NASA Astrophysics Data System (ADS)

    Thamizhmanii, S.; Mohideen, R.; Zaidi, A. M. A.; Hasan, S.

    2015-12-01

    Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips.

  11. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  12. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  13. Thermal investigation of compound cast steel tools

    NASA Astrophysics Data System (ADS)

    Schaper, Mirko; Haferkamp, Heinz; Niemeyer, Matthias; Pelz, Christoph; Viets, Roman

    1999-03-01

    Tools for hot forging are exposed to complex stresses during their life-cycle. Therefore, forging dies should have a high wear resistance and toughness on the surface, combined with excellent thermal conductivity in the die body. Hot-work tool steel is appropriate for this application except from its thermal conductance. Hence, a tool consisting of hot-work tool steel in the area of contact and heat-treatable steel as die body is favorable. A smoothly graded microstructure in the joint zone between the two steel alloys is needed to match with the requirements. Fabrication of such functionally graded dies by sand casting exhibits high sensitivity to temperature and geometry dependent parameters. To melt on the inlay's surface must be ensured without destroying this region according to overheat coarsening and mixing of alloying elements. Instead of empirical methods to optimize the process parameters, a thermographic CCD-device is used for visualization of the heat flow while pouring the melt on the inlay. In fact the molten metal flow can be directed homogeneously across the bonding surface at adequate temperatures after evaluation of thermography data. The use of a silica-aerogel sheet as opaque window beneath the inlay in the mold enables systematic development of gating and risering, whereas undesirable scaling of the inlay due to the change of emissivity is retarded. Infrared image sequences clearly demonstrate the influence of different ring gating systems concerning the filling properties. Non-joined cavities may even be classified from image data. Compound cast steel tools have been manufactured and examined in forging trials validating life-cycle prolongation.

  14. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  15. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  16. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  17. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  18. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  19. Direct Alloying of Steel with Nickel Concentrate

    NASA Astrophysics Data System (ADS)

    Nokhrina, O. I.; Rozhikhina, I. D.; Proshunin, I. E.

    2016-08-01

    A technology of alloying steel with nickel reduced from nickel concentrate is analysed and developed. Limits of reduction concentration areas are defined. An optimal composition of nickel concentrate pellets and a method of feeding them into the furnace are deduced from experiments. It is proved that when pellets made of nickel concentrate and coke are added into the charge during steel smelting by the technology of alloyed scrap remelting, nickel recovery achieves 92-95%. The technology was tested by smelting DSP-40 steel.

  20. Development of a carburizing stainless steel alloy

    SciTech Connect

    Wert, D.E. )

    1994-06-01

    A new carburizing stainless steel alloy that resists corrosion, heat, and fatigue has been developed for bearing and gear applications. Pyrowear 675 Stainless alloy is vacuum induction melted and vacuum arc remelted (VIM/VAR) for aircraft-quality cleanliness. Test results show that it has corrosion resistance similar to that of AISI Type 440-C stainless, and its rolling fatigue resistance is superior to that of AISI M50 (UNS K88165). In contrast to alloy gear steels and Type 440C, Pyrowear 675 maintains case hardness of HRC 60 at operating temperatures up to 200 C (400 F). Impact and fracture toughness are superior to that of other stainless bearing steels, which typically are relatively brittle and can break under severe service. Toughness is also comparable or superior to conventional noncorrosion-resistant carburizing bearing steels, such as SAE Types 8620 and 9310.

  1. A modification of 4330 alloy steel

    SciTech Connect

    Gogolewski, R.; Cunningham, B.J. ); Gentile, R.; Fleming, S. )

    1990-08-01

    We have developed a modification of 4330 alloy steel which does not have an exact equivalent expressed in any standard specification. When we compare the ballistic performance of our modified cast steel in thicknesses of about 120 mm with that of stacked, 24 mm thick rolled 4340 alloy steel plates of comparable hardness and the same total thickness, we do not find a significant difference in terminal ballistic performance against either heavy metal kinetic energy penetrators or precision shaped charges. This result is surprising in relation to contemporary experience in which cast steel has been found to be ballistically inferior to rolled steel against either kinetic energy projectiles or shaped charge warheads. 1 ref., 9 figs.

  2. Corrosion of alloy steels in oil field fluids

    SciTech Connect

    Martin, R.L.

    1987-01-01

    Laboratory and field tests have been conducted on two low alloy and two higher alloy steels at a range of brine salinities and sulfide contents typical of oil well production fluids. AISI types 4130 and 4340 show the same behavior in these fluids as mild steel. AISI type 410 stainless steel and 9% chromium - 1% molybdenum steel corrode at rates as great as that of mild steel at higher chloride or sulfide concentrations. Special corrosion inhibitors are required for higher alloy steels when they are exposed to these conditions.

  3. [Quantitative analysis of Mn and Si of alloy steels by laser-induced breakdown spectroscopy].

    PubMed

    Sun, Lan-Xiang; Yu, Hai-Bin; Xin, Yong; Cong, Zhi-Bo

    2010-12-01

    The concentration of Mn and Si in different kinds of steels was determined by laser-induced breakdown spectroscopy (LIBS). The multivariate quadratic nonlinear function was adopted for calibration. Samples including common alloy steels, stainless steels and carbon tool steels were analyzed. The matrix effect was serious because of large difference in compositions of different kinds of steels and strong line overlaps in steel spectra. Therefore, the common calibration methods that only use one analytical line to calibrate the complex chemical compositions of alloy steels will lose much information. The multivariate calibration methods, however, can utilize more information of spectra, successfully reduce the matrix effect and improve the measurement repeatability and accuracy of LIBS. Compared with the common calibration method based on one analytical line, the relative standard deviation was reduced from above 20% to below 10%, and the accuracy was increased by more than 5 times for Mn and more than 6 times for Si.

  4. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  5. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  6. Amorphous Alloy Surpasses Steel and Titanium

    NASA Technical Reports Server (NTRS)

    2004-01-01

    In the same way that the inventions of steel in the 1800s and plastic in the 1900s sparked revolutions for industry, a new class of amorphous alloys is poised to redefine materials science as we know it in the 21st century. Welcome to the 3rd Revolution, otherwise known as the era of Liquidmetal(R) alloys, where metals behave similar to plastics but possess more than twice the strength of high performance titanium. Liquidmetal alloys were conceived in 1992, as a result of a project funded by the California Institute of Technology (CalTech), NASA, and the U.S. Department of Energy, to study the fundamentals of metallic alloys in an undercooled liquid state, for the development of new aerospace materials. Furthermore, NASA's Marshall Space Flight Center contributed to the development of the alloys by subjecting the materials to testing in its Electrostatic Levitator, a special instrument that is capable of suspending an object in midair so that researchers can heat and cool it in a containerless environment free from contaminants that could otherwise spoil the experiment.

  7. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  8. Tool Steel Heat Treatment Optimization Using Neural Network Modeling

    NASA Astrophysics Data System (ADS)

    Podgornik, Bojan; Belič, Igor; Leskovšek, Vojteh; Godec, Matjaz

    2016-08-01

    Optimization of tool steel properties and corresponding heat treatment is mainly based on trial and error approach, which requires tremendous experimental work and resources. Therefore, there is a huge need for tools allowing prediction of mechanical properties of tool steels as a function of composition and heat treatment process variables. The aim of the present work was to explore the potential and possibilities of artificial neural network-based modeling to select and optimize vacuum heat treatment conditions depending on the hot work tool steel composition and required properties. In the current case training of the feedforward neural network with error backpropagation training scheme and four layers of neurons (8-20-20-2) scheme was based on the experimentally obtained tempering diagrams for ten different hot work tool steel compositions and at least two austenitizing temperatures. Results show that this type of modeling can be successfully used for detailed and multifunctional analysis of different influential parameters as well as to optimize heat treatment process of hot work tool steels depending on the composition. In terms of composition, V was found as the most beneficial alloying element increasing hardness and fracture toughness of hot work tool steel; Si, Mn, and Cr increase hardness but lead to reduced fracture toughness, while Mo has the opposite effect. Optimum concentration providing high KIc/HRC ratios would include 0.75 pct Si, 0.4 pct Mn, 5.1 pct Cr, 1.5 pct Mo, and 0.5 pct V, with the optimum heat treatment performed at lower austenitizing and intermediate tempering temperatures.

  9. Tool Steel Heat Treatment Optimization Using Neural Network Modeling

    NASA Astrophysics Data System (ADS)

    Podgornik, Bojan; Belič, Igor; Leskovšek, Vojteh; Godec, Matjaz

    2016-11-01

    Optimization of tool steel properties and corresponding heat treatment is mainly based on trial and error approach, which requires tremendous experimental work and resources. Therefore, there is a huge need for tools allowing prediction of mechanical properties of tool steels as a function of composition and heat treatment process variables. The aim of the present work was to explore the potential and possibilities of artificial neural network-based modeling to select and optimize vacuum heat treatment conditions depending on the hot work tool steel composition and required properties. In the current case training of the feedforward neural network with error backpropagation training scheme and four layers of neurons (8-20-20-2) scheme was based on the experimentally obtained tempering diagrams for ten different hot work tool steel compositions and at least two austenitizing temperatures. Results show that this type of modeling can be successfully used for detailed and multifunctional analysis of different influential parameters as well as to optimize heat treatment process of hot work tool steels depending on the composition. In terms of composition, V was found as the most beneficial alloying element increasing hardness and fracture toughness of hot work tool steel; Si, Mn, and Cr increase hardness but lead to reduced fracture toughness, while Mo has the opposite effect. Optimum concentration providing high KIc/HRC ratios would include 0.75 pct Si, 0.4 pct Mn, 5.1 pct Cr, 1.5 pct Mo, and 0.5 pct V, with the optimum heat treatment performed at lower austenitizing and intermediate tempering temperatures.

  10. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  11. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  12. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  13. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  14. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  15. Corrosion behavior of stainless steel-zirconium alloy waste forms

    SciTech Connect

    Abraham, D.P.; Simpson, L.J.; DeVries, M.J.; Callahan, D.E.

    1999-07-01

    Stainless steel-zirconium (SS-Zr) alloys are being considered as waste forms for the disposal of metallic waste generated during the electrometallurgical treatment of spent nuclear fuel. The baseline waste form for spent fuels from the EBR-11 reactor is a stainless steel-15 wt.% zirconium (SS-15Zr) alloy. This article briefly reviews the microstructure of various SS-Zr waste form alloys and presents results of immersion corrosion and electrochemical corrosion tests performed on these alloys. The electrochemical tests show that the corrosion behavior of SS-Zr alloys is comparable to those of other alloys being considered for the Yucca Mountain geologic repository. The immersion tests demonstrate that the SS-Zr alloys are resistant to selective leaching of fission product elements and, hence, suitable as candidates for high-level nuclear waste forms.

  16. Formation of highly corrosion resistant stainless steel surface alloys for marine environments by laser surface alloying

    SciTech Connect

    Sridhar, K.; Deshmukh, M.B.; Khanna, A.S.; Wissenbach, K.

    1998-12-31

    Austenitic stainless steels (SS) such as UNS S30403 are being used for numerous industrial applications due to their goad mechanical properties and weldability. However in aggressive marine environments such as seawater, they suffer from localized corrosion. Even though newly developed highly alloyed SS`s possess very high pitting resistance, they are susceptible to the formation of secondary phases. In the present study, a laser surface alloying technique was employed for the formation of highly alloyed austenitic stainless steel surfaces on conventional 304 SS substrate. Microstructural characterization by optical and SEM revealed finer cells of austenitic phase in the laser alloyed zones with molybdenum contents in the range of 3 to 15 wt%. The pitting corrosion resistance of the surface alloys were ascertained by immersion and potentiodynamic polarization tests and the repassivation behavior by cyclic polarization tests. Also the influence of microstructural features on pitting behavior of highly alloyed and laser surface alloyed steels is studied.

  17. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  18. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  19. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  20. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  1. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  2. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  3. Materials data handbook: Stainless steel alloy A-286

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel alloy A-286 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  4. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  5. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    NASA Astrophysics Data System (ADS)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  6. ASM Specialty Handbook{reg_sign}: Carbon and alloy steels

    SciTech Connect

    Davis, J.R.

    1995-12-31

    Carbon and alloy steels are the workhorse of structural materials in modern engineering because of their very reasonable costs coupled with their many and varied properties that allow their use in such a large array of applications. it`s very easy to take steel for granted and forget how much it`s relied upon in critical uses such as cars, bridges, buildings, landing gear assemblies, and more. There are in-depth reviews on formability weldability, machineability, and hardenability of the various steel grades. One can also discover how adding certain alloys can significantly improve steel processing. The strength and toughness section has been greatly expanded with more coverage than ever before of corrosion fatigue. One has access to extensive reports detailing which steels are more susceptible to environmental damage such as stress-corrosion and hydrogen embrittlement. Temperature effects relating to mechanical properties and corrosion are also discussed.

  7. Effect of Alloying, Heat Treatment and Carbon Content on White Layer Formation in Machining of Steels

    SciTech Connect

    Han, Sangil; Melkote, Shreyes N; Riester, Laura

    2005-01-01

    This paper describes an experimental investigation of the effects of alloying, carbon content, and heat treatment on white layer formation in machining of steels. The investigation is carried out by machining steels that differ in alloying, heat treatment and carbon content, via orthogonal cutting tests performed with low cBN content tools. The depth of white layer and its hardness are measured for every case. Specifically, the thickness and hardness of white layer produced in cutting AISI 1045 and AISI 4340 annealed steels are compared to determine the effect of alloying on white layer formation. The effect of heat treatment on white layer formation and its hardness are investigated by machining annealed and hardened (53 HRC) AISI 4340 steels. The effect of carbon content on white layer formation is investigated by cutting hardened AISI 52100 and AISI 4340 steels of the same hardness (53 HRC). The results of the study show that alloying, heat treatment, and carbon content influence white layer formation and its hardness.

  8. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  9. Process for making a martensitic steel alloy fuel cladding product

    DOEpatents

    Johnson, Gerald D.; Lobsinger, Ralph J.; Hamilton, Margaret L.; Gelles, David S.

    1990-01-01

    This is a very narrowly defined martensitic steel alloy fuel cladding material for liquid metal cooled reactors, and a process for making such a martensitic steel alloy material. The alloy contains about 10.6 wt. % chromium, about 1.5 wt. % molybdenum, about 0.85 wt. % manganese, about 0.2 wt. % niobium, about 0.37 wt. % silicon, about 0.2 wt. % carbon, about 0.2 wt. % vanadium, 0.05 maximum wt. % nickel, about 0.015 wt. % nitrogen, about 0.015 wt. % sulfur, about 0.05 wt. % copper, about 0.007 wt. % boron, about 0.007 wt. % phosphorous, and with the remainder being essentially iron. The process utilizes preparing such an alloy and homogenizing said alloy at about 1000.degree. C. for 16 hours; annealing said homogenized alloy at 1150.degree. C. for 15 minutes; and tempering said annealed alloy at 700.degree. C. for 2 hours. The material exhibits good high temperature strength (especially long stress rupture life) at elevated temperature (500.degree.-760.degree. C.).

  10. Low Mn alloy steel for cryogenic service

    DOEpatents

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  11. Barnacle-induced corrosion of high-alloyed steels

    SciTech Connect

    Koryakova, M.D.; Filonenko, N.Yu.; Kaplin, Yu.M.

    1995-03-01

    Local corrosion of two sorts of high-alloyed steels under the action of acorn barnacles (Balanuses) has been studied. It has been shown that in natural seawater at anaerobic conditions beneath living and dead barnacles, metabolic activity of bacteria may be considered as a primary cause for local surface depassivation.

  12. High specialty stainless steels and nickel alloys for FGD dampers

    SciTech Connect

    Herda, W.R.; Rockel, M.B.; Grossmann, G.K.; Starke, K.

    1997-08-01

    Because of process design and construction, FGD installations normally have bypass ducts, which necessitates use of dampers. Due to corrosion from acid dew resulting from interaction of hot acidic flue gases and colder outside environments, carbon steel cannot be used as construction material under these specific conditions. In the past, commercial stainless steels have suffered by pitting and crevice corrosion and occasionally failed by stress corrosion cracking. Only high alloy specialty super-austenitic stainless steels with 6.5% Mo should be used and considered for this application. Experience in Germany and Europe has shown that with regard to safety and life cycle cost analysis as well as providing a long time warranty, a new specialty stainless steel, alloy 31--UNS N08031--(31 Ni, 27 Cr, 6.5 Mo, 0.2 N) has proven to be the best and most economical choice. Hundreds of tons in forms of sheet, rod and bar, as well as strip (for damper seals) have been used and installed in many FGD installations throughout Europe. Under extremely corrosive conditions, the new advanced Ni-Cr-Mo alloy 59--UNS N06059--(59 Ni, 23 Cr, 16 Mo) should be used. This paper describes qualification and workability of these alloys as pertains to damper applications. Some case histories are also provided.

  13. Study of hot hardness characteristics of tool steels

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  14. Pressurized metallurgy for high performance special steels and alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; L1, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  15. Influence of alloying elements on corrosion resistance of low alloy steels in marine environment

    SciTech Connect

    Wei, F.I.

    1995-09-01

    Most area of the earth is ocean. Therefore, exploitation of marine resources and utilization of marine space rapidly increase in recent years. Most of marine structures, such as wharfs, oil drilling platforms, coastal bridges, airports, etc. are mainly constructed by steel. It is therefore very important to develop marine corrosion resistant steels that do not require protection and are inexpensive. In this study, a series of low alloy steels were prepared by the method of experimental design as well as conventional design to study the effects of alloying elements on the marine corrosion resistance, under consideration of the requirement of mechanical properties. All steels were cyclically dipped to synthetic sea water in the laboratory for 7 weeks or exposed in the Taichung Harbor for more than 4 years. Both test results show similar tendency of the effects of alloying elements, but the effects of fouling on pitting were only observed in the latter. Addition of phosphorus and copper can improve the general corrosion resistance in atmospheric splash zone and titanium has the same effect in sea water. Molybdenum can improve the general corrosion resistance in both splash and tidal zones and pitting resistance in tidal and submerged zones. Due to enrichment of the alloying elements in the rust resulting in development of inner dense rust layer and change of rust composition, the anti-corrosion ability of most designed steels can be enhanced in marine environment. In addition, the corrosion resistance of most tested steels is superior to plain carbon steel (A-36) and weathering steel (Acr-Ten A) in Taichung Harbor.

  16. Evaluation and control of environmental corrosion for aluminum and steel alloys

    NASA Technical Reports Server (NTRS)

    Franklin, D. B.

    1977-01-01

    Corrosion protection systems for aerospace application and the effects of surface treatments and methods of controlling stress corrosion are evaluated. Chromate pigmented systems were found to be most effective for aluminum alloys; zinc-rich coatings gave the greatest protection to steel alloys. Various steel and aluminum alloys are rated for stress corrosion resistance.

  17. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tool and drill steel racks. 56.7050 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided...

  18. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tool and drill steel racks. 57.7050 Section 57... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles...

  19. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 57.7050 Section 57... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles...

  20. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tool and drill steel racks. 57.7050 Section 57... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles...

  1. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 56.7050 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided...

  2. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tool and drill steel racks. 57.7050 Section 57... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles...

  3. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tool and drill steel racks. 56.7050 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided...

  4. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tool and drill steel racks. 57.7050 Section 57... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles...

  5. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tool and drill steel racks. 56.7050 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided...

  6. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tool and drill steel racks. 56.7050 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided...

  7. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  8. Impact of tool wear on joint strength in friction stir spot welding of DP 980 steel

    SciTech Connect

    Miles, Michael; Ridges, Chris; Hovanski, Yuri; Peterson, Jeremy; Santella, M. L.; Steel, Russel

    2011-09-14

    Friction stir spot welding has been shown to be a viable method of joining ultra high strength steel (UHSS), both in terms of joint strength and process cycle time. However, the cost of tooling must be reasonable in order for this method to be adopted as an industrial process. Recently a new tool alloy has been developed, using a blend of PCBN and tungsten rhenium (W-Re) in order to improve the toughness of the tool. Wear testing results are presented for two of these alloys: one with a composition of 60% PCBN and 40% W-Re, and one with 70% PCBN and 30% W-Re. The sheet material used for all wear testing was 1.4 mm DP 980. Lap shear testing was used to show the relationship between tool wear and joint strength. The Q70 tool provided the best combination of wear resistance and joint strength.

  9. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  10. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  11. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  12. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  13. Stabilization of vacuum arc remelting of steels and alloys

    NASA Astrophysics Data System (ADS)

    Belyanchikov, L. N.

    2012-12-01

    The main cause of the electrode mass melting rate oscillations during vacuum arc remelting (VAR) of steels and alloys is shown to be the displacement of an arc into zones with different metallic vapor pressures. For the remelting process to be stabilized, the arc space length should be controlled as a function of the electrode melting rate and the shrinkage defects in cast electrodes should be removed by high-temperature gasostatic treatment.

  14. Femtosecond laser surface patterning of steel and titanium alloy

    NASA Astrophysics Data System (ADS)

    Milovanović, D. S.; Gaković, B.; Radu, C.; Zamfirescu, M.; Radak, B.; Petrović, S.; Rogić Miladinović, Z.; Mihailescu, I. N.

    2014-09-01

    In this work, we present the results obtained by femtosecond laser processing of AISI D2 steel and the widely applicable titanium-based alloy, Ti6Al4V. Patterning the materials’ surfaces was done by a Ti:sapphire system at 775 nm wavelength and 200 fs pulse duration, while varying the output pulse energies and the scanning speed. The formation of laser-induced periodical surface structures were found for both materials.

  15. New alloys to conserve critical elements. [replacing chromium in steels

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1978-01-01

    Previous studies and surveys on availability of domestic reserves have shown that chromium is a most critical element within the U.S. metal industry. More precisely, the bulk of chromium is consumed in the production of stainless steels, specifically Type 304 stainless steel (304SS) which contains 18% Cr. The present paper deals with means of reducing chromium in commercial stainless steels by substituting more abundant or less expensive elements with the intent of maintaining the properties of 304SS. The discussion focuses on some of the oxidation and corrosion properties of new substitute stainless steels with only 12% Cr, which represents a potential saving of 33% of the chromium consumed in the production of 304SS. The alloying elements substituted for Cr in 304SS are selected according to their potential for protective oxide formation during high-temperature oxidation; these are Al, Si, Ti, Y, and misch metal which is 99.7% rare-earth metals containing 50 to 55% cerium. Other alloying elements to impart corrosion resistance are Mn, Mo, and V.

  16. Surface Nb-ALLOYING on 0.4C-13Cr Stainless Steel: Microstructure and Tribological Behavior

    NASA Astrophysics Data System (ADS)

    Yu, Shengwang; You, Kai; Liu, Xiaozhen; Zhang, Yihui; Wang, Zhenxia; Liu, Xiaoping

    2016-02-01

    0.4C-13Cr stainless steel was alloyed with niobium using double glow plasma surface alloying and tribological properties of Nb-alloyed steel such as hardness, friction and wear were measured. Effects of the alloying temperature on microstructure and the tribological behavior of the alloyed steel were investigated compared with untreated steel. Formation mechanisms of Nb-alloyed layers and increased wear resistance were also studied. The result shows that after surface Nb-alloying treatment, the 0.4C-13Cr steel exhibits a diffusion adhesion at the alloyed layer/substrate interface and improved tribological property. The friction coefficient of Nb-alloyed steel is decreased by about 0.3-0.45 and the wear rate after Nb-alloying is only 2-5% of untreated steel.

  17. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  18. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    SciTech Connect

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  19. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  20. Stack linings in high-alloy stainless steels and nickel-base alloys

    SciTech Connect

    Herda, W.R.; Grossmann, G.K.

    1999-11-01

    In power stations as well as in waste incineration plants, the stack is the last component in which residues and condensates can separate from the treated flue gas. The process of condensate formation due to temperatures below dewpoint, and the extreme corrosiveness of specific condensates are discussed in detail. Stack lining, using an appropriately corrosion-resistant metallic material, has proven to be an effective means of corrosion protection. Selected high-alloy stainless steels and nickel-base alloys, particularly well suited to this application, are introduced. The various techniques available for fitting such highly corrosion resistant linings are described in selected case histories.

  1. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  2. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  3. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-10

    ..., and by publishing the notice in the Federal Register on May 11, 2010 (75 FR 26273). The hearing was... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings...

  4. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  5. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  6. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  7. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  8. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  9. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  10. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010... of the Antidumping Duty and Countervailing Duty Orders, and Intent To Revoke Orders in Part, 68 FR...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This...

  11. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    DOEpatents

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  12. Microstructural study and densification analysis of hot work tool steel matrix composites reinforced with TiB{sub 2} particles

    SciTech Connect

    Fedrizzi, A.; Pellizzari, M.; Zadra, M.; Marin, E.

    2013-12-15

    Hot work tool steels are characterized by good toughness and high hot hardness but are less wear resistant than other tooling materials, such as high speed steel. Metal matrix composites show improved tribological behavior, but not much work has been done in the field of hot work tool steels. In this paper TiB{sub 2}-reinforced hot work tool steel matrix composites were produced by spark plasma sintering (SPS). Mechanical alloying (MA) was proposed as a suited process to improve the composite microstructure. Density measurements and microstructure confirmed that MA promotes sintering and produces a fine and homogeneous dispersion of reinforcing particles. X-ray diffraction patterns of the sintered composites highlighted the formation of equilibrium Fe{sub 2}B and TiC, as predicted by thermodynamic calculations using Thermo-Calc® software. Scanning electron microscopy as well as scanning Kelvin probe force microscopy highlighted the reaction of the steel matrix with TiB{sub 2} particles, showing the formation of a reaction layer at the TiB{sub 2}-steel interface. Phase investigations pointed out that TiB{sub 2} is not chemically stable in steel matrix because of the presence of carbon even during short time SPS. - Highlights: • TiB{sub 2} reinforced steel matrix composites were produced by spark plasma sintering. • TiB{sub 2} was successfully dispersed in the steel matrix by mechanical alloying. • Steel and TiB{sub 2} react during sintering forming equilibrium Fe{sub 2}B and TiC. • The new phases were investigated by means of AFM, Volta potential and XRD analyses.

  13. The HIP-nitriding of steels and titanium based alloys

    SciTech Connect

    Jacobs, M.H.; Ashworth, M.A.; Marshall, A.J.

    1996-12-31

    The paper discusses the HIP processing of nitriding steels (S106 and EN41B), austenitic stainless steel and titanium based alloys (cp Ti, Ti-6Al-4V and Ti-48Al-2Mn-2Nb), using ammonia and nitrogen gases as the pressurizing media to produce a nitrided surface. The paper compares the HIP-nitrided material with conventionally nitrided samples in terms of microstructure, case depths (in particular the ability to nitride uniformly down blind holes) and mechanical properties. The effect of HIP process parameters (time, temperature and pressure) on the resultant nitrided surface will also be discussed. Results obtained using NH{sub 3} will be compared with those obtained on samples HIPed in a pure N{sub 2} atmosphere with particular reference to the nitriding steels and the formation of a white layer. The use of NH{sub 3}/N{sub 2} gas mixtures on the nitriding of steels is investigated to determine the effect of NH{sub 3} concentration on process kinetics.

  14. Alternative to Nitric Acid for Passivation of Stainless Steel Alloys

    NASA Technical Reports Server (NTRS)

    Lewis, Pattie L.; Kolody, Mark; Curran, Jerry

    2013-01-01

    Corrosion is an extensive problem that affects the Department of Defense (DoD) and National Aeronautics and Space Administration (NASA). The deleterious effects of corrosion result in steep costs, asset downtime affecting mission readiness, and safety risks to personnel. Consequently, it is vital to reduce corrosion costs and risks in a sustainable manner. The DoD and NASA have numerous structures and equipment that are fabricated from stainless steel. The standard practice for protection of stainless steel is a process called passivation. Typical passivation procedures call for the use of nitric acid; however, there are a number of environmental, worker safety, and operational issues associated with its use. Citric acid offers a variety of benefits including increased safety for personnel, reduced environmental impact, and reduced operational cost. DoD and NASA agreed to collaborate to validate citric acid as an acceptable passivating agent for stainless steel. This paper details our investigation of prior work developing the citric acid passivation process, development of the test plan, optimization of the process for specific stainless steel alloys, ongoing and planned testing to elucidate the process' resistance to corrosion in comparison to nitric acid, and preliminary results.

  15. Cathodic protection against crevice corrosion of high-alloy steel in seawater

    SciTech Connect

    Baptista, W.; Pimenta, G.

    1995-10-01

    Localized corrosion of high-alloy steel in seawater, mainly under crevices, limits the alloys` use in such environments. An in-situ test program was conducted to study this corrosive process and possible protective measures. Attention focused on the resistance of several types of high-alloy steels under corrosive conditions and on the response of type 316 stainless steel to cathodic protection (CP) by carbon steel and zinc anodes. It was found that CP could effectively mitigate crevice corrosion in these subsea conditions.

  16. Modeling of primary dendrite arm spacing variations in thin-slab casting of low carbon and low alloy steels

    NASA Astrophysics Data System (ADS)

    Mehrara, H.; Santillana, B.; Eskin, D. G.; Boom, R.; Katgerman, L.; Abbel, G.

    2012-01-01

    Solidification structure of a High Strength Low Alloy (HSLA) steel, in terms of dendrite arm spacing distribution across the shell thickness, is studied in a breakout shell from a thin-slab caster at Tata Steel in IJmuiden. Columnar dendrites were found to be the predominant morphology throughout the shell with size variations across the shell thickness. Primary Dendrite Arm Spacing (PDAS) increases by increasing the distance from meniscus or slab surface. Subsequently, a model is proposed to describe the variation of the PDAS with the shell thickness (the distance from slab surface) under solidifiction conditions experienced in the primary cooling zone of thin-slab casting. The proposed relationship related the PDAS to the shell thickness and, hence, can be used as a tool for predicting solidifcation structure and optimizing the thin-slab casting of low alloy steels.

  17. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-02

    ... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of Five-Year... Industries, Inc., DBA Cascade Steel Rolling Mills, Inc., Evraz Rocky Mountain Steel, Gerdau Ameristeel US Inc... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of...

  18. Micromilling of Metal Alloys with Focused Ion Beam-Fabricated Tools

    SciTech Connect

    ADAMS,DAVID P.; VASILE,M.J.; BENAVIDES,GILBERT L.; CAMPBELL,ANN N.

    1999-11-05

    This work combines focused ion beam sputtering and ultra-precision machining as a first step in fabricating microstructure in metals and alloys. Specifically, {approx}25{micro}m diameter micro-end mills are made from cobalt M42 high-speed steel and C2 micrograin tungsten carbide tool blanks by ion beam sputtering. A 20 keV focused gallium beam defines tool cutting edges having radii of curvature < 0.1{micro}m. Micro-end mills having 2, 4 and 5 cutting edges successfully machine small trenches in 6061-T4 aluminum, brass, 4340 steel and polymethyl methacrylate. Machined trench widths are approximately equal to the tool diameters and surface roughnesses (rms) are {approx}150 nm or less. Microtools are robust and operate for more than 6 hours without fracture. Results from ultra-precision machining aluminum at feed rates as high as 50 mm/minute are included.

  19. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    NASA Astrophysics Data System (ADS)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  20. Alloy Shrinkage factors for the investment casting of 17-4PH stainless steel parts

    SciTech Connect

    Sabau, Adrian S; Porter, Wallace D

    2008-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine. For all the properties, the experimental data available in the literature did not cover the entire temperature range necessary for process simulation. A comparison between the predicted material property data measured property data is made. It was found that most material properties were accurately predicted over the most of the temperature range of the process. Several assumptions were made in order to obtain a complete set of mechanical property data at high temperatures. Thermal expansion measurements for the 17-4PH alloy were conducted at heating and cooling. As a function of temperature, the thermal expansion for both the alloy and shell mold materials showed different evolution at heating and cooling. Thus, one generic simulation were performed with thermal expansion obtained at heating and another one with thermal expansion obtained at cooling. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. As compared with experimental results, the numerical simulation results for the shrinkage factors were slightly over-predicted.

  1. Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

    SciTech Connect

    Baldwin, K.R.; Smith, C.J.E.; Robinson, M.J.

    1995-12-01

    The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

  2. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    NASA Astrophysics Data System (ADS)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-09-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  3. Temperature and environmentally assisted cracking in low alloy steel

    SciTech Connect

    Auten, T.A.; Monter, J.V.

    1995-04-01

    Environmental assisted cracking (EAC) can be defined as the propagation of fatigue cracks in water at rates from 3 to over 40 times the growth rates in air. For low alloy steels with sulfur contents > 0.0125% by weight, EAC is normal behavior in the 240 to 290C range. However, literature yields mixed results for low alloy steels with compositions just below this sulfur level; some reports indicate EAC while others do not. Also, several authors have reported an increased tendency toward EAC when the water temperatures were lowered. In the present work, five ASTM A 508 Class 2 forgings with ladle and check analyses that ranged from 0.010 to 0.019 wt% S were tested in high purity deaerated water in the temperature range of 93 to 260C. At 260C these forgings did not exhibit EAC, reinforcing earlier results for two similar forgings. This broad sampling indicates strong resistance to EAC for this class of forging at 260C. On the other hand, EAC occurred consistently in the three of these forgings that were tested below 204C, provided the test conditions (loading frequency, {Delta}K, and R) were high enough to produce a high baseline fatigue crack growth rate (FCGR), where the baseline FCGR is that expected in air. At 149C, EAC occurred at test conditions that combined to yield a baseline FCGR greater than {approx}2E-6 mm/s. At 204, 121, and 93C, this critical crack growth rate appeared to shift to lower baseline values. The EAC that occurred at lower temperatures was a factor of 3 to 12 times higher than baseline air rates, which was not as strong as the effect for higher sulfur steels at 240 to 290C. Also, no plateau in the growth rates occurred as it does with the higher sulfur steels. In another approach, EAC was induced at 93 and at 260C by raising the dissolved oxygen content of the water from <10 to >15 ppb.

  4. Temperature rise and wear of sliding contact of alloy steels

    NASA Astrophysics Data System (ADS)

    Goswami, Arindam Roy; Sardar, Santanu; Karmakar, Santanu Kumar

    2016-07-01

    The tribo-failure of machine elements under relative sliding velocities is greatly affected by frictional heating and resultant contact temperature rise. Nevertheless, the tribo-failure of automotive components is a combined effect of mechanical, thermal and chemical phenomena. Over the decades, there have been developed a number of different mathematical models for predicting surface temperature rise at sliding contact under different geometries of asperity contacts and operating conditions. The experimental investigation is still relevant today to find out the surface temperature rise at sliding contact along with the outcomes of friction and wear under various operating conditions for real time applications. The present work aims at finding average surface temperature rise at different sliding velocities, normal loads with different surface roughness experimentally. It also involves to prepare two different rough surfaces of alloy steels and to study their influences in the process of generating contact temperature rise under a given operating conditions.

  5. Iodine sorption on low-chromium alloy steel. [HTGR

    SciTech Connect

    Osborne, M.F.; Briggs, R.B.; Wichner, R.P.

    1982-01-01

    Studies of iodine sorption on low-alloy steel in helium atmosphere included both computer calculations and experimental measurements under conditions that could be related to the high-temperature gas-cooled reactor (HTGR). Adsorption measurements provide data on the potentially releasable inventory of iodine (a major radiological hazard) stored on surfaces in the coolant circuit during normal operation. Measurements of the rate and extent of iodine desorption when test conditions were changed are useful for evaluating the consequences of accidents. The results of calculations with the SOLGASMIX-PV computer program indicated that HI is the dominant iodine species in the system and that the deposition of CrI/sub 2/(s) or FeI/sub 2/(s) in the cooler regions will effectively limit the amount of iodine in the gas phase. Experimental measurements were obtained on 2-1/4% Cr-1% Mo steel specimens at iodine burdens as low as 10/sup -6/ Pa (10/sup -11/ atm), about 100 times lower than any previous work.

  6. Evolution of Carbides during Aging of a Spray-Formed Chromium-Containing Tool Steel

    NASA Astrophysics Data System (ADS)

    Lin, Yaojun; McHugh, Kevin M.; Zhou, Yizhang; Lavernia, Enrique J.

    2008-02-01

    The evolution of carbides during aging of a spray-formed chromium-containing tool steel was studied. In the as-spray-formed steel, there are two prominent types of carbides: the V-rich proeutectoid MC and the Fe-rich M3C in lower bainite. Evolution of the carbides during aging can be described as follows. While the proeutectoid MC remains unchanged, a portion of the M3C dissolves into the bainitic ferrite matrix, and another portion of it is transformed into Cr-rich M7C3. In addition, fine alloyed carbides, such as M7C3, MC, Cr-rich M23C6, and Mo-rich M6C, precipitate from the matrix consisting of bainitic ferrite, martensite, and retained austenite.

  7. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-10-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  8. Tool wear in turning of titanium alloy after thermohydrogen treatment

    NASA Astrophysics Data System (ADS)

    Wei, Weihua; Xu, Jiuhua; Fu, Yucan; Yang, Shubao

    2012-07-01

    The influence of hydrogen contents on the tool wear has been mainly focused on the flank wear of the common tool, and the influence of hydrogen contents on the rake crater wear (main wear type) of the tool, particularly for the fine granular material tool, has been less investigated comprehensively. In this paper, for the purpose of researching the influence of hydrogen contents on tool wear, the titanium alloy Ti-6Al-4V is hydrogenated at 800 °C by thermohydrogen treatment technology and the turning experiments are carried out by applying uncoated WC-Co cemented carbide tool. The three-dimensional video microscope is used to take photos and measure tool wear. The results show that both of crater wear depth ( K T) and average flank wear width ( V B) firstly decreases and then increases with the increasing of hydrogen content. The maximum reducing amplitude of K T and V B is about 50% and 55%, respectively. Under the given conditions, the optimum hydrogen content is 0.26%. It is considered that the reduction of cutting temperature is an important factor for improving tool wear after the Ti-6Al-4V alloy is properly hydrogenated. Furthermore, the reasons of hydrogen effect on the tool wear are chiefly attributed to comprehensive effect of hydrogen contents on microstructure, physical properties and dynamic mechanical properties of the Ti-6Al-4V alloy. The proposed research provides the basic data for evaluating the machinability of hydrogenation Ti-6Al-4V alloy, and promotes practical application of thermohydrogen treatment technology in titanium alloys.

  9. Al-Li alloys and ultrahigh-strength steels for U. S. Navy aircraft

    SciTech Connect

    Lee, E.W.; Neu, C.E.; Kozol, J. )

    1990-05-01

    An evaluation is made of the development status and prospective performance advantages and cost reductions obtainable through the application of state-of-the-art Al-Li alloys to naval aircraft airframes and ultrahigh strength Ni-Co alloy steels to their landing gears. Structural weight fractions are expected to be reduced by 8-10 percent through substitution of high-stiffness Al-Li for conventional Al alloys. Ni-Co alloy steels enhance landing gear damage tolerance and resistance to environmental degradation, without associated weight penalty, when supplanting conventional low-alloy steels. Both materials are judged ready for immediate application to existing and next-generation U.S. Navy aircraft. 8 refs.

  10. Industrial Experience on the Caustic Cracking of Stainless Steels and Nickel Alloys - A Review

    SciTech Connect

    Rebak, R B

    2005-10-09

    Caustic environments are present in several industries, from nuclear power generation to the fabrication of alkalis and alumina. The most common material of construction is carbon steel but its application is limited to a maximum temperature of approximately 80 C. The use of Nickel (Ni) alloys is recommended at higher temperatures. Commercially pure Ni is the most resistant material for caustic applications both from the general corrosion and the stress corrosion cracking (SCC) perspectives. Nickel rich alloys also offer a good performance. The most important alloying elements are Ni and chromium (Cr). Molybdenum (Mo) is not a beneficial alloying element and it dissolves preferentially from the alloy in presence of caustic environments. Austenitic stainless steels such as type 304 and 316 seem less resistant to caustic conditions than even plain carbon steel. Experimental evidence shows that the most likely mechanism for SCC is anodic dissolution.

  11. Corrosion Behavior of Low Alloy Steels Containing Manganese in Mixed Chloride Sulfate Solution

    NASA Astrophysics Data System (ADS)

    Nam, Nguyen Dang; Kim, Min Jun; Kim, Jung Gu

    2014-02-01

    The corrosion resistance of the low alloy steels was improved by the addition of Mn up to 2.0 wt pct due to grain refinement and the formation of a protective rust layer. On the other hand, the addition of 5.0 wt pct manganese decreased the corrosion resistance of low alloy steel due to the microstructural changes that hinder the formation of the protective rust layer.

  12. Comparison of Channel Segregation Formation in Model Alloys and Steels via Numerical Simulations

    NASA Astrophysics Data System (ADS)

    Cao, Y. F.; Chen, Y.; Li, D. Z.; Liu, H. W.; Fu, P. X.

    2016-06-01

    In the current study, the evolutions of channel segregations in several alloy systems, such as the typically used model alloys ( e.g., Ga-In, Sn-Pb, Sn-Bi, Al-Cu, and Ni-based superalloy) and some special steels, are numerically simulated in a cavity solidified unidirectionally. The simulations are based on a modified continuum macrosegregation model with an extension to the multicomponent systems. The results of model alloys and steels indicate that when the thermosolutal convection is strong enough, flow instability occurs, which in turn destabilizes the mushy zone. Subsequently, the channel segregation forms with the continuous interaction between solidification and flow. The formation behavior and severity of channel segregations in various systems are different owing to their distinct melt convection strengths and solidification natures. In the current simulations, channels are apparent for model alloys with high content of solutes, whereas they are slight in some special steels, such as 27SiMn steel, and totally disappear in carbon steels. These occurrence features of channel segregation in simulations of steels are consistent with the analyses by a modified Rayleigh number associated with alloying elements, and both outcomes are well supported by the fully sectioned steel ingots in experiments.

  13. Quantitative tool for FGD alloy selection based on pH and chloride

    SciTech Connect

    Ellis, P.F. II

    1998-12-31

    The pitting resistance equivalent (PRE) parameter is a widely recognized tool for ranking the relative pitting and crevice corrosion resistance of austenitic stainless steels and chromium-containing nickel-base alloys. However, it has not previously been correlated to alloy performance under specific flue gas desulfurization (FGD) conditions of temperature, chloride, and pH. Quantitative correlations have now been developed between the extended PRE parameter--which includes the effects of nitrogen and tungsten as well as chromium and molybdenum--and predicted alloy performance under FGD conditions based on previously published Schillmoller-Kijhlert pH-Chloride diagrams. The resulting equations allow estimation of the threshold chloride level for significant localized corrosion in mechanical crevices or under deposits on fouled surfaces based on alloy composition and solution pH. While developed for lime/limestone FGD slurry, the correlations are valid for other aerated aqueous solutions with pH between 4 and 8 and temperatures between 49 and 66 C (120--150 F). Results for 35 FGD construction alloys are presented for three cases: the nominal chloride thresholds, the conservative chloride thresholds, and the critical, or ultraconservative, chloride thresholds.

  14. M551 metals melting experiment. [space manufacturing of aluminum alloys, tantalum alloys, stainless steels

    NASA Technical Reports Server (NTRS)

    Li, C. H.; Busch, G.; Creter, C.

    1976-01-01

    The Metals Melting Skylab Experiment consisted of selectively melting, in sequence, three rotating discs made of aluminum alloy, stainless steel, and tantalum alloy. For comparison, three other discs of the same three materials were similarly melted or welded on the ground. The power source of the melting was an electron beam unit. Results are presented which support the concept that the major difference between ground base and Skylab samples (i.e., large elongated grains in ground base samples versus nearly equiaxed and equal sized grains in Skylab samples) can be explained on the basis of constitutional supercooling, and not on the basis of surface phenomena. Microstructural observations on the weld samples and present explanations for some of these observations are examined. In particular, ripples and their implications to weld solidification were studied. Evidence of pronounced copper segregation in the Skylab A1 weld samples, and the tantalum samples studied, indicates a weld microhardness (and hence strength) that is uniformly higher than the ground base results, which is in agreement with previous predictions. Photographs are shown of the microstructure of the various alloys.

  15. Critical crevice temperature for high-alloyed stainless steels in chlorinated seawater applications

    SciTech Connect

    Steinsmo, U.; Rogne, T.; Drugli, J.M.; Gartland, P.O.

    1997-01-01

    Eleven high-alloyed stainless steels (SS) were tested for application in chlorinated seawater. Critical crevice temperatures (CCT) were determined using a potentiostatic test method. Results were evaluated in terms of the critical crevice index (CCI) value of the alloys and compared to results of duplicate specimens in other tests.

  16. Structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous

    SciTech Connect

    Romanov, S.M.

    1995-11-01

    The process of structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous was investigated. The microstructure of the materials, and distribution of alloying elements in the iron grains, were studied by the methods of electron and scanning electron microscopy. The effect of dispersion of the ferrochromium powder on its solubility in iron was examined.

  17. Tensile and impact behaviour of BATMAN II steels, Ti-bearing reduced activation martensitic alloys

    NASA Astrophysics Data System (ADS)

    Filacchioni, G.; Casagrande, E.; De Angelis, U.; De Santis, G.; Ferrara, D.; Pilloni, L.

    Two series of Reduced Activation Ferrous alloys (RAF) have been produced and studied by Casaccia's Laboratories. These martensitic alloys are named BATMAN steels. They are among the few presently developed RAF materials to exploit Ti as a carbide forming and grain size stabilizing element instead of Ta. In this work their mechanical properties are illustrated.

  18. Design and identification of high performance steel alloys for structures subjected to underwater impulsive loading

    NASA Astrophysics Data System (ADS)

    Wei, Xiaoding; Latourte, Felix; Feinberg, Zack; Olson, Gregory; Espinosa, Horacio; Micro; Nanomechanics Laboratory Team; Olson Group Team

    2011-06-01

    To characterize the performance of naval structures, underwater blast experiments have been developed. Martensitic and austenitic steel alloys were designed to optimize the performance of structures subjected to impulsive loads. The deformation and fracture characteristics of the designed steel alloys were investigated experimentally and computationally. The experiments were based on an instrumented fluid structure interaction apparatus, in which deflection profiles were recorded. The computational study was based on a modified Gurson damage model able to accurately describe ductile failure under various loading paths. The model was calibrated for two high performance martensitic steels (HSLA-100 and BA-160) and an austenitic steel (TRIP-120). The martensitic steel (BA-160) was designed to maximize strength and fracture toughness while the austenitic steel (TRIP-120) was designed to maximize uniform ductility. The combined experimental-computational approach provided insight into the relationships between material properties and blast resistance of structures.

  19. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... FR 19711) and determined on July 6, 2012, that it would conduct an expedited review (77 FR 42763... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... steel standard, line, and pressure pipe from Germany would be likely to lead to continuation...

  20. Diamond tool wear of electrodeposited nickel-phosphorus alloy

    SciTech Connect

    Dini, J.W.; Donaldson, R.R.; Syn, C.K. ); Sugg, D.J. )

    1990-02-01

    Nickel-Phosphorus alloys are attractive materials for diamond turning applications such as fabrication of large optics and other high precision parts. Although the mechanism is not understood, diamond tool wear is minimized when the phosphorus content of the deposit is greater than 11% (wgt). In recent years, increased attention has been directed at electrodeposition as an alternate to electroless deposition for producing Ni-P alloys. One principal advantage of the electrodeposition process is that alloys with 14--15% P can be obtained; another is that an order of magnitude greater deposition thickness can be provided if necessary. This paper compares diamond turning results for electrodeposited and electroless Ni-P alloys and shows that the electrodeposited coatings provide promising results. 28 refs., 7 figs., 1 tab.

  1. Progress in bearing performance of advanced nitrogen alloyed stainless steel, Cronidur 30

    SciTech Connect

    Trojahn, W.; Streit, E.; Chin, H.A.; Ehlert, D.

    1998-12-31

    The bearing rig tests performed in this study demonstrate superior bearing performance of Cronidur 30 steel over conventional bearing steels. In these tests the L{sub 10} life of Cronidur 30 steel as calculated by the DIN/ISO 281 method was 80 times the unfactored L{sub 10} life under full lubrication conditions. In boundary lubrication conditions, the Cronidur 30 steel demonstrated the L{sub 10} life capability typical of EHD lubrication conditions, whereas the other steels showed drastically reduced lives. In tests with predamaged races and boundary lubrication conditions, Cronidur 30 demonstrated 8 times the calculated L{sub 10} life, whereas the conventional steels exhibited further reduction in lives. The improved performance of Cronidur 30 steel over conventional bearing steels is attributed to its unique compositional formulation and microstructure that results in provision of balanced properties in the alloy--hardness, toughness, and corrosion resistance.

  2. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  3. Fatigue of carbon and low-alloy steels in LWR environments

    SciTech Connect

    Chopra, O.K.; Michaud, W.F.; Shack, W.J.

    1993-10-01

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with {approximately}0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or no effect on crack nucleation.

  4. [Determination of trace bismuth in iron, steel and alloy by hydride generation-atomic fluorimetry].

    PubMed

    Liu, Q

    2000-02-01

    With the aid of hydride generation-atomic fluorimetry, an analysis method by adding thiosemicarbazide-ascorbic acid and phosphoric acid to eliminate the interference of matrix has been developed for the determination of trace bismuth in iron, steel and alloy. The detection limit is Bi = 0.02 microgram.g-1 (3 sigma, n = 11, sample amount 0.2000 g). The method has been applied to determine trace arsenic in middle and low alloy steel, ferro and nickel-based superalloy, nickel-based superalloy, cobalt-based superalloy, copper alloy with satisfactory results. PMID:12953459

  5. [Determination of trace bismuth in iron, steel and alloy by hydride generation-atomic fluorimetry].

    PubMed

    Liu, Q

    2000-02-01

    With the aid of hydride generation-atomic fluorimetry, an analysis method by adding thiosemicarbazide-ascorbic acid and phosphoric acid to eliminate the interference of matrix has been developed for the determination of trace bismuth in iron, steel and alloy. The detection limit is Bi = 0.02 microgram.g-1 (3 sigma, n = 11, sample amount 0.2000 g). The method has been applied to determine trace arsenic in middle and low alloy steel, ferro and nickel-based superalloy, nickel-based superalloy, cobalt-based superalloy, copper alloy with satisfactory results.

  6. Evolution of carbides in cold-work tool steels

    SciTech Connect

    Kim, Hoyoung; Kang, Jun-Yun; Son, Dongmin; Lee, Tae-Ho; Cho, Kyung-Mox

    2015-09-15

    This study aimed to present the complete history of carbide evolution in a cold-work tool steel along its full processing route for fabrication and application. A sequence of processes from cast to final hardening heat treatment was conducted on an 8% Cr-steel to reproduce a typical commercial processing route in a small scale. The carbides found at each process step were then identified by electron diffraction with energy dispersive spectroscopy in a scanning or transmission electron microscope. After solidification, MC, M{sub 7}C{sub 3} and M{sub 2}C carbides were identified and the last one dissolved during hot compression at 1180 °C. In a subsequent annealing at 870 °C followed by slow cooling, M{sub 6}C and M{sub 23}C{sub 6} were added, while they were dissolved in the following austenitization at 1030 °C. After the final tempering at 520 °C, fine M{sub 23}C{sub 6} precipitated again, thus the final microstructure was the tempered martensite with MC, M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbide. The transient M{sub 2}C and M{sub 6}C originated from the segregation of Mo and finally disappeared due to attenuated segregation and the consequent thermodynamic instability. - Highlights: • The full processing route of a cold-work tool steel was simulated in a small scale. • The carbides in the tool steel were identified by chemical–crystallographic analyses. • MC, M{sub 7}C{sub 3}, M{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6} carbides were found during the processing of the steel. • M{sub 2}C and M{sub 6}C finally disappeared due to thermodynamic instability.

  7. Cutting tool study: 21-6-9 stainless steel

    SciTech Connect

    McManigle, A.P.

    1992-07-29

    The Rocky Flats Plant conducted a study to test cermet cutting tools by performing machinability studies on War Reserve product under controlled conditions. The purpose of these studies was to determine the most satisfactory tools that optimize tool life, minimize costs, improve reliability and chip control, and increase productivity by performing the operations to specified Accuracies. This study tested three manufacturers` cermet cutting tools and a carbide tool used previously by the Rocky Flats Plant for machining spherical-shaped 21-6-9 stainless steel forgings (Figure 1). The 80-degree diamond inserts were tested by experimenting with various chip-breaker geometries, cutting speeds, feedrates, and cermet grades on the outside contour roughing operation. The cermets tested were manufactured by Kennametal, Valenite, and NTK. The carbide tool ordinarily used for this operation is manufactured by Carboloy. Evaluation of tho tools was conducted by investigating the number of passes per part and parts per insert, tool wear, cutting time, tool life, surface finish, and stem taper. Benefits to be gained from this study were: improved part quality, better chip control, increased tool life and utilization, and greater fabrication productivity. This was to be accomplished by performing the operation to specified accuracies within the scope of the tools tested.

  8. The application limits of alloyed 13%Cr tubular steels for downhole duties

    SciTech Connect

    Cooling, P.J.; Kennani, M.B.; Martin, J.W.; Nice, P.I.

    1998-12-31

    In the past few years, a new family of materials has entered the downhole tubular market, known as the ``alloyed 13%Cr steels.`` These are a development of the conventional API 5CT grade 13%Cr steels to which alloying elements of Ni, Mo and Cu have been added, hence offering a number of advantages. In the present paper, domains of application for the 95ksi grade alloyed 13%Cr steels with respect to sour service conditions have been defined on pH vs. H{sub 2}S partial pressure plots. Corrosion properties have also been determined for two other aspects; chloride stress corrosion cracking (ClSCC) and high temperature corrosion resistance. The results have reiterated the importance of solution chemistry, pH and H{sub 2}S partial pressure in defining the corrosion properties of steels.

  9. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  10. Phase transformation diffusion bonding of titanium alloy with stainless steel

    SciTech Connect

    Qin, B. . E-mail: jjj-jenny@163.com; Sheng, G.M.; Huang, J.W.; Zhou, B.; Qiu, S.Y.; Li, C.

    2006-01-15

    Phase transformation diffusion bonding between a titanium alloy (TA17) and an austenitic stainless steel (0Cr18Ni9Ti) has been carried out in vacuum. Relationships between the bonding parameters and the tensile strength of the joints were investigated, and the optimum bond parameters were obtained: maximum cyclic temperature = 890 deg. C, minimum cyclic temperature = 800 deg. C, number of cycles = 10, bonding pressure = 5 MPa and heating rate = 30 deg. C/s. The maximum tensile strength of the joint was 307 MPa. The reaction products and the interface structure of the joints were investigated by light optical and scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. The study indicated the existence of {sigma} phase, Fe{sub 2}Ti, Fe-Ti intermetallic and {beta}-Ti in the reaction zone. The presence of the brittle Fe-Ti intermetallic phase lowered both the strength and the ductility of the phase transformation diffusion-bonded joint significantly.

  11. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  12. Effect of Titanium and Niobium on Modifying the Microstructure of Cast K100 Tool Steel

    NASA Astrophysics Data System (ADS)

    Mirzaee, Masoud; Momeni, Amir; Keshmiri, Hamid; Razavinejad, Reza

    2014-12-01

    The effects of Ti and Nb on the microstructure of cast K100 tool steel were studied by optical and scanning electron microscopes. The amounts of Ti as 0.3, 0.7, and 1 wt pct and Nb as 0.2 and 1 wt pct were added to the studied steel. The addition of 0.3 wt pct Ti did not result in a considerable change in the size of carbides and prior austenite grain size. However, microstructure of K100 with 0.7 and 1 wt pct Ti was considerably modified (about 55 pct) and a uniform grain size was obtained at different positions (bottom, middle, and top) of the ingot. With addition of 0.2 and 1 wt pct Nb, microstructure was modified and a more uniform grain size was obtained all over the ingot. The average modification of microstructure in the bottom, middle, and top of the ingot was about 22 pct. Both Ti and Nb could effectively decrease the segregation of Cr and C from the bottom (high cooling rate positions) to the top of the ingots (low cooling rate positions). The homogeneity of chemical composition increased with increasing Nb or Ti. In alloy with 0.7 to 1 wt pct Ti, the average size of prior austenite grains was finer than alloys with 0.2 to 1 wt pct Nb. Therefore, Ti was found more capable than Nb in the modification of microstructure and decreasing the segregation of Cr and C in cast K100 tool steel.

  13. [Evaluation of exposure to fumes arising during welding of non-alloyed and low-alloyed steel by various methods].

    PubMed

    Matczak, W; Chmielnicka, J

    1988-01-01

    Evaluated in the paper is welders' exposure to fumes resulting from welding of nonalloyed and low-alloyed steel, whether pure or coated with protective layers, using two most popular welding techniques for those types of steel, i.e. metal active gas welding (MAG) and manual welding with covered electrode (MMA). Due to different chemical composition of fumes at particular workstations, the proper hygienic evaluation was based on measurements of individual concentrations of fumes in workers' breathing zone. A considerable contribution of the combined exposure was yielded by such fume constituents as manganese, ferrum and zinc (welding of steel coated with zinc protective layers), also chromium (welding of low- and -highalloyed steel), as well as copper (metal gas welding). The highest combined exposure (10-fold allowable value) was that of welders of steel coated with the zinc layer, using the metal active gas welding.

  14. [Evaluation of exposure to fumes arising during welding of non-alloyed and low-alloyed steel by various methods].

    PubMed

    Matczak, W; Chmielnicka, J

    1988-01-01

    Evaluated in the paper is welders' exposure to fumes resulting from welding of nonalloyed and low-alloyed steel, whether pure or coated with protective layers, using two most popular welding techniques for those types of steel, i.e. metal active gas welding (MAG) and manual welding with covered electrode (MMA). Due to different chemical composition of fumes at particular workstations, the proper hygienic evaluation was based on measurements of individual concentrations of fumes in workers' breathing zone. A considerable contribution of the combined exposure was yielded by such fume constituents as manganese, ferrum and zinc (welding of steel coated with zinc protective layers), also chromium (welding of low- and -highalloyed steel), as well as copper (metal gas welding). The highest combined exposure (10-fold allowable value) was that of welders of steel coated with the zinc layer, using the metal active gas welding. PMID:3237059

  15. Structure and properties of a layered steel/vanadium alloy/steel composite prepared by high-pressure torsion

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rogachev, S. O.; Rozhnov, A. B.; Khatkevich, V. M.; Nechaikina, T. A.; Morozov, M. V.

    2016-04-01

    The microstructure and hardness of a layered steel 08Kh17T/V-10Ti-5Cr/steel 08Kh17T composite, which was prepared by torsion under a high hydrostatic pressure at temperatures of 20, 200, and 400°C, have been studied. Severe plastic deformation under used conditions is shown to provide good joining of layers, which is accompanied by their substantial hardening (from 2.0 to 3.5 times). During deformation at temperatures of 20 and 200°C, fragmentation of the vanadium alloy layer into thinner layers is observed; at 400°C, mainly a plane interface between the vanadium alloy and the steel layers is formed.

  16. Study of austenitic stainless steel welded with low alloy steel filler metal. [tensile and impact strength tests

    NASA Technical Reports Server (NTRS)

    Burns, F. A.; Dyke, R. A., Jr.

    1979-01-01

    The tensile and impact strength properties of 316L stainless steel plate welded with low alloy steel filler metal were determined. Tests were conducted at room temperature and -100 F on standard test specimens machined from as-welded panels of various chemical compositions. No significant differences were found as the result of variations in percentage chemical composition on the impact and tensile test results. The weldments containing lower chromium and nickel as the result of dilution of parent metal from the use of the low alloy steel filler metal corroded more severely in a marine environment. The use of a protective finish, i.e., a nitrile-based paint containing aluminum powder, prevented the corrosive attack.

  17. Cold-workability limits for carbon and alloy steels

    NASA Astrophysics Data System (ADS)

    El-Domiaty, A.

    1999-04-01

    In metalforming, the success in accomplishing the required deformation without failure of the forming tools or cracking of the work material represents the major concern for manufacture and design engineers. The degree of deformation that can be achieved in a particular metalworking process without creating an undesirable condition is defined as workability. In the present work, an experimental investigation was carried out to determine the cold-workability limits for five different types of steel: AISI 1018, 1045, 1078, 4140, and 4340. The upset (compression) test was used to determine the workability limit for each type. The upset dies and specimen geometries were designed to give different strain paths covering the range from homogeneous deformation (ɛz/ɛθ=-2.0) to close to plane-strain condition (ɛz/ɛθ=0.0). Grid pattern was printed on the specimen surface in order to measure the axial and hoop strain components during deformation. Specific elements were selected on the specimen surface, and their strain paths were determined. Each strain path was terminated once surface cracking had been observed. The ends of the strain paths, at which macrocracks were observed, were connected to obtain the workability limit on the forming-limit diagram. The workability limit of AISI 1018 is the highest among the other types of steel.

  18. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  19. Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

    SciTech Connect

    James, L.A.; Poskie, T.J.; Auten, T.A; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC.

  20. Microstructure and tensile behavior of nitrogen-alloyed, dual-phase stainless steels

    NASA Astrophysics Data System (ADS)

    Berns, H.; Kleff, J.; Krauss, G.; Foley, R. P.

    1996-07-01

    Two alloys of high-nitrogen stainless steel have been heat treated to produce dual-phase microstruc-tures. The first alloy, N10CrNiMol7 1, a Ni-containing stainless steel, was processed conventionally. The second alloy, N20CrMol7, a Ni-free stainless steel, was processed to obtain a higher nitrogen content by pressurized electroslag remelting. The martensite in N10CrNiMol7 1 was homogeneously distributed in the ferrite and obtained a near-constant volume fraction as a function of intercritical annealing temperature. Microprobe analysis and microhardness measurements of the martensite con-stituent suggested that up to 0.4 pct N was dissolved in the austenite before quenching. Austenite formation, martensite transformation, undissolved nitrides, and retained austenite were evaluated by transmission electron microscopy (TEM). The Ni-containing alloy exhibited classic dual-phase tensile behavior in that continuous yielding was observed together with good combinations of ultimate tensile strength and total elongation. The martensite constituent in alloy N20CrMol7 was concen-trated within bands. Comparison of tensile properties of the two alloys at similar volume fractions and hardness levels of martensite and ferrite showed that the microstructure containing banded mar-tensite had inferior combinations of strength and ductility. The degradation of tensile ductility was accompanied by a fracture mode transition from microvoid coalescence to transgranular cleavage. The deformation and fracture behavior of both alloys were related to the microstructure.

  1. Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels

    SciTech Connect

    Yang, Ying; Field, Kevin G; Allen, Todd R.; Busby, Jeremy T

    2015-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels in Light Water Reactor (LWR) components has been linked to changes in grain boundary composition due to irradiation induced segregation (RIS). This work developed a robust RIS modeling tool to account for thermodynamics and kinetics of the atom and defect transportation under combined thermal and radiation conditions. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. Both cross and non-cross phenomenological diffusion coefficients in the flux equations were considered and correlated to tracer diffusion coefficients through Manning’s relation. The preferential atomvacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. Detailed analysis on the diffusion fluxes near and at grain boundaries of irradiated austenitic stainless steels suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly influenced by the composition gradient formed from the transient state, leading to the oscillatory behavior of alloy compositions in this region. This work confirms that both vacancy and interstitial diffusion, and segregation itself, have important roles in determining the microchemistry of Fe, Cr, and Ni at irradiated grain boundaries in austenitic stainless steels.

  2. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-05

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic...

  3. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-12

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period...

  4. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2014-10-01 2014-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  5. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2013-10-01 2013-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  6. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2012-10-01 2012-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  7. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a) Toughness... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through...

  8. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a) Toughness... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through...

  9. 78 FR 48647 - Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Preliminary Results and Partial...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-09

    ... Antidumping Duty Administrative Review, 75 FR 26922, 26923 (May 13, 2010), unchanged in Magnesium Metal From... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Preliminary Results... antidumping duty order on certain circular welded non-alloy steel pipe from Mexico. This administrative...

  10. 77 FR 73617 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results and Partial...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-11

    ... Less Than Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992... Value: Circular Welded Non-Alloy Steel Pipe From Mexico, 57 FR 42953 (September 17, 1992). Notification... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30,...

  11. 76 FR 40689 - Certain Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of Time Limit...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-11

    ... Revocation in Part, 75 FR 81565 (December 28, 2010). The current deadline for the preliminary results of this... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From the Republic of Korea... administrative review of the antidumping duty order on certain circular welded non- alloy steel pipe...

  12. 77 FR 8808 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-15

    ... From the Republic of Korea: Preliminary Results of the Antidumping Duty Administrative Review, 76 FR... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of... antidumping duty administrative review of circular welded non-alloy steel pipe from the Republic of...

  13. 78 FR 34342 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results and Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (Antidumping... Circular Welded Non-Alloy Steel Pipe from Mexico, 75 FR 82374 (December 30, 2010). Mueller submitted a ``no... Rescission of Antidumping Duty Administrative Review; 2010-11, 77 FR 73617 (December 11, 2012)...

  14. 75 FR 44763 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-29

    ... and Request for Revocation in Part, 74 FR 68229 (December 23, 2009). The current deadline for the... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time... welded non- alloy steel pipe from Mexico. We also received review requests on November 30, 2009,...

  15. 78 FR 17637 - Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Notice of Amended Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-22

    ... Antidumping Duty Administrative Review and Rescission of Administrative Review in Part, 75 FR 20342 (April 19... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Notice of Amended... welded non-alloy steel pipe from Mexico. The period of review (POR) is November 1, 2007, through...

  16. Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

    SciTech Connect

    Smith, H.D.; Mackey, D.B.; Pool, K.H. ); Schwenk, E.B. )

    1992-04-01

    TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction.

  17. Assessment of special stainless steels and nickel-base alloys for use under offshore conditions

    SciTech Connect

    Jasner, M.R.; Herda, W.R.

    1994-12-31

    Major offshore installations are designed for a 25-years` life span and more. To predict the corrosion behavior of various alloys for such a long period results from accelerated laboratory tests have to be verified by suitable field tests. The results from laboratory tests and exposure to natural seawater show that nickel-based alloys such as alloy 59 (UNS N06059) and alloy 31 (UNS N08031) can be employed to most severe conditions. For general applications 6Mo stainless steels with 25% Ni such as alloy 926 (UNS N08926) may be used. If higher strength is required alloy 24 (18 Ni-24.5 Cr-6.2 Mn-4.3 Mo-0.6 Cu-0.45 Mn) is the preferred material.

  18. Microstructure Evaluation and Mechanical Properties of Low Alloy Cryogenic Steel Processed by Normalizing Treatment

    NASA Astrophysics Data System (ADS)

    Liu, Zili; Liu, Xiqin; Hou, Zhiguo; Zhou, Shuangshuang; Tian, Qingchao

    2016-09-01

    Effects of the normalizing treatment on microstructural evolution, mechanical properties, and impact fracture behavior of 20MnV low alloy cryogenic as-rolled steel were evaluated. The results indicate that grain boundary carbide and acicular ferrite of the as-rolled steel were eliminated and a large amount of nanoscale VC precipitates were observed after 860 °C normalizing treatment. The as-normalized steel had lower strength, higher elongation, and impact absorbed energy than as-rolled steel. The optimal comprehensive mechanical property, especially the superior cryogenic toughness with impact absorbed energy values at -20 and -50 °C were 62 and 40 J, respectively, was obtained at 860 °C. The as-rolled steel contained shearing crack and necking crack simultaneously, while 860 °C as-normalized steel only contained deflecting necking crack, indicating the significant improvement of the toughness.

  19. Quantification of oxide particle composition in model oxide dispersion strengthened steel alloys.

    PubMed

    London, A J; Lozano-Perez, S; Moody, M P; Amirthapandian, S; Panigrahi, B K; Sundar, C S; Grovenor, C R M

    2015-12-01

    Oxide dispersion strengthened ferritic steels (ODS) are being considered for structural components of future designs of fission and fusion reactors because of their impressive high-temperature mechanical properties and resistance to radiation damage, both of which arise from the nanoscale oxide particles they contain. Because of the critical importance of these nanoscale phases, significant research activity has been dedicated to analysing their precise size, shape and composition (Odette et al., Annu. Rev. Mater. Res. 38 (2008) 471-503 [1]; Miller et al., Mater. Sci. Technol. 29(10) (2013) 1174-1178 [2]). As part of a project to develop new fuel cladding alloys in India, model ODS alloys have been produced with the compositions, Fe-0.3Y2O3, Fe-0.2Ti-0.3Y2O3 and Fe-14Cr-0.2Ti-0.3Y2O3. The oxide particles in these three model alloys have been studied by APT in their as-received state and following ion irradiation (as a proxy for neutron irradiation) at various temperatures. In order to adequately quantify the composition of the oxide clusters, several difficulties must be managed, including issues relating to the chemical identification (ranging and variable peak-overlaps); trajectory aberrations and chemical structure; and particle sizing. This paper presents how these issues can be addressed by the application of bespoke data analysis tools and correlative microscopy. A discussion follows concerning the achievable precision in these measurements, with reference to the fundamental limiting factors.

  20. Load carrying capacity of RCC beams by replacing steel reinforcement bars with shape memory alloy bars

    NASA Astrophysics Data System (ADS)

    Bajoria, Kamal M.; Kaduskar, Shreya S.

    2016-04-01

    In this paper the structural behavior of reinforced concrete (RC) beams with smart rebars under two point loading system has been numerically studied, using Finite Element Method. The material used in this study is Super-elastic Shape Memory Alloys (SE SMAs) which contains nickel and titanium. In this study, different quantities of steel and SMA rebars have been used for reinforcement and the behavior of these models under two point bending loading system is studied. A comparison of load carrying capacity for the model between steel reinforced concrete beam and the beam reinforced with S.M.A and steel are performed. The results show that RC beams reinforced with combination of shape memory alloy and steel show better performance.

  1. Effects of mechanical alloying time on microstructure and properties of 9Cr-ODS steels

    NASA Astrophysics Data System (ADS)

    Xie, Rui; Lu, Zheng; Lu, Chenyang; Liu, Chunming

    2014-12-01

    Pre-alloyed powders of oxide dispersion strengthened (ODS) steels were produced by atomization. The atomized powders without mechanical alloying (MA) and with short-time MA were consolidated by hot isostatic pressing (HIP). The morphology and microstructure of the atomized and the MA powders were studied by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The microstructure of 9Cr-ODS steels with different MA time was characterized by high-resolution transmission electron microscopy (HRTEM), electron backscatter diffraction (EBSD) and atom probe tomography (APT). The results showed that high-density of nanosized precipitates and ultrafine grains are formed in the ODS steels using the processing route, which remarkably reduce MA time. The yield strength and ultimate tensile strength of ODS steels are improved with the increase of MA time.

  2. Effect of alloying on the fatigue resistance of steel 110G13L

    SciTech Connect

    Popov, A.P.; Bodrova, T.V.; Kashirina, T.K.; Levin, B.M.; Mamqeva, E.I.

    1986-05-01

    A Study was made of the effect of additional alloying of steel 110G13L with vanadium and molybdenum on the fatigue resistance and cyclic crack resistance. Fatigue tests for specimens of steels 110G13L, 110F13FL, and 110G13ML were carried out in a UP-50 machine in pure bending. Testing was done for crack growth in a universal electrohydraulic machine HUS 1025 of the firm MFL (FRG) with axial tension and a loading frequency of 20 Hz. On adding 0.75% Mo to steel 110G13L there is precipitation of finely dispersed uniformly distributed molybdenum carbide in the structure and alloying of the solid solution, which leads to an increase in the fatigue resistance of the steel both in the stage of fatigue crack initiation and in the propagation stage.

  3. adwTools Developed: New Bulk Alloy and Surface Analysis Software for the Alloy Design Workbench

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Morse, Jeffrey A.; Noebe, Ronald D.; Abel, Phillip B.

    2004-01-01

    A suite of atomistic modeling software, called the Alloy Design Workbench, has been developed by the Computational Materials Group at the NASA Glenn Research Center and the Ohio Aerospace Institute (OAI). The main goal of this software is to guide and augment experimental materials research and development efforts by creating powerful, yet intuitive, software that combines a graphical user interface with an operating code suitable for real-time atomistic simulations of multicomponent alloy systems. Targeted for experimentalists, the interface is straightforward and requires minimum knowledge of the underlying theory, allowing researchers to focus on the scientific aspects of the work. The centerpiece of the Alloy Design Workbench suite is the adwTools module, which concentrates on the atomistic analysis of surfaces and bulk alloys containing an arbitrary number of elements. An additional module, adwParams, handles ab initio input for the parameterization used in adwTools. Future modules planned for the suite include adwSeg, which will provide numerical predictions for segregation profiles to alloy surfaces and interfaces, and adwReport, which will serve as a window into the database, providing public access to the parameterization data and a repository where users can submit their own findings from the rest of the suite. The entire suite is designed to run on desktop-scale computers. The adwTools module incorporates a custom OAI/Glenn-developed Fortran code based on the BFS (Bozzolo- Ferrante-Smith) method for alloys, ref. 1). The heart of the suite, this code is used to calculate the energetics of different compositions and configurations of atoms.

  4. The microstructure of the laser-alloyed steel and iron: Similarities and differences

    SciTech Connect

    Goldfarb, I.; Bamberger, M.

    1996-04-01

    Formation of hard boride compounds can improve the hardness and wear resistance of steels. Heating steels in the presence of boron powders to high temperatures for relatively long periods of time produces iron borides, but, simultaneously, may lead to significant grain growth and reduction of strength of the bulk material. Laser surface alloying can improve surface properties while leaving the bulk unaffected. Recently, laser surface alloying of steel and iron with CrB{sub 2} particles was investigated by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). A variety of phases identified created a demand for examination on a finer scale. Goldfarb et al. investigated the microstructure of AISI 1045 steel, laser-alloyed with CrB particles, by transmission electron microscopy (TEM). They found a new polytypic structure of chromium boride caused by faulting, following the phase transformation from the initial iron boride. In this work, the microstructures of laser-alloyed AISI 1045 steel and Armco iron are compared and it is concluded that carbon does not play any significant role in the process of polytype formation.

  5. Some problems of the production and application of titanium carbide alloys with steel bonds

    SciTech Connect

    Kyubarsepp, Ya.P.; Val'dma, L.E.; Annuka, Kh.I.

    1987-09-01

    The authors assess the feasibility of recreating the mechanical properties of tungsten carbides in a titanium carbide-chromium steel composite for the purpose of conserving tungsten and reducing materials costs in the production of highly wear-resistant alloys. To this end they investigate the effects of production, materials content, surface hardening, and tempering on the abrasive wear resistance and impact and flexural strength of several alloy compositions.

  6. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  7. Comparative MRI compatibility of 316 L stainless steel alloy and nickel-titanium alloy stents.

    PubMed

    Holton, Andrea; Walsh, Edward; Anayiotos, Andreas; Pohost, Gerald; Venugopalan, Ramakrishna

    2002-01-01

    The initial success of coronary stenting is leading to a proliferation in peripheral stenting. A significant portion of the stents used in a clinical setting are made of 316 low carbon stainless steel (SS). Other alloys that have been used for stent manufacture include tantalum, MP35N, and nickel-titanium (NiTi). The ferromagnetic properties of SS cause the production of artifacts in magnetic resonance imaging (MRI). The NiTi alloys, in addition to being known for their shape memory or superelastic properties, have been shown to exhibit reduced interference in MRI. Thus, the objective of this study was to determine the comparative MRI compatibility of SS and NiTi stents. Both gradient echo and spin-echo images were obtained at 1.5 and 4.1 T field strengths. The imaging of stents of identical geometry but differing compositions permitted the quantification of artifacts produced due to device composition by normalizing the radio frequency shielding effects. These images were analyzed for magnitude and spatial extent of signal loss within the lumen and outside the stent. B1 mapping was used to quantify the attenuation throughout the image. The SS stent caused significant signal loss and did not allow for visibility of the lumen. However, the NiTi stent caused only minor artifacting and even allowed for visualization of the signal from within the lumen. In addition, adjustments to the flip angle of standard imaging protocols were shown to improve the quality of signal from within the lumen. PMID:12549230

  8. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-07

    ... Antidumping Duty Administrative Review 76 FR 67407 (November 1, 2011) (Preliminary Results). \\2\\ We determined... Changed Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 76 FR 45509 (July 29...) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also...

  9. Crystallography and metallography of carbides in high alloy steels

    SciTech Connect

    Hetzner, Dennis W. Van Geertruyden, William

    2008-07-15

    The carbides in high carbon, high chromium bearing steels, high chromium carburizing steels, newly developed easily carburizable low carbon, low chromium high speed steels and M62 high speed steel fabricated by powder metal processing were studied. The particular steels evaluated include 440C, BG42. M50-Nil, CHS1, CHS50, Pyrowear 675 , CSS-42L{sup TM} and M62. The morphology and structure of the carbides were evaluated by means of metallography, X-ray diffraction and electron beam backscattered diffraction. The combination of these three techniques has provided new insight into how different carbide morphologies form during processing and the carbide structures that can be expected to be present in components fabricated from these steels by various types of heat treating.

  10. A study of steel alloys for potential use in CO2 sequestration

    SciTech Connect

    Tylczak, Joseph H.; Rawers, James C.; Blankenship, Daniel

    2005-01-01

    The effect of CO2 as a greenhouse gas, and the potential of global warming, has led to the study of sequestration of CO2 as a mineral carbonate. Some of the processes of mineral sequestration involve handing large tonnages of silicate minerals and reacting them with CO2. In this study the Albany Research Center evaluated the effects of wear and corrosion individually, and any possible synergetic effects resulting from a combination of wear and corrosion, on steel alloys that might be used in CO2 sequestration. By understanding the mechanism of slurry material loss, a better selection of erosion/corrosion resistant steel alloys can be chosen which in turn help plan construction costs. Four different conventional alloys were chosen. The alloys include AISI 1080 carbon steel, a 9Cr, 1 Mo steel, a 316 stainless steel, and a heat treatable 440C stainless steel. These materials covered a large range of alloy composition and cost. A variety of erosion and corrosion tests were used to evaluate the steels response to selected sequestration environments. The tests used included: (i) wear from dry Jet and HAET erosion tests, (ii) corrosion from immersion tests, and (iii) slurry erosion/corrosion tests. The slurry wear tests were conducted using a 270-μm silica abrasive in water and a solution (a mixture of sodium chloride, magnesium chloride, and sodium carbonate) saturated with CO2 at pH levels of 4.5 and 9.4. The results of these tests were compared with the results dry erosion and immersion corrosion tests. The results of the various tests were then used to evaluate the mechanism of material loss and determine is the presence of synergetic effects. The corrosion test showed little loss of material for all alloys. The erosion tests showed only a small difference between alloys. The slurry tests showed synergistic effect of combining erosion and corrosion resulted in a significant additional loss of material. It was further found both increasing the hardness and amounts of

  11. On propagating instabilities in nickel-titanium and steel alloys

    NASA Astrophysics Data System (ADS)

    Iadicola, Mark Anthony

    A study of material systems that exhibit material level instabilities is presented. In recent years, there has been growing interest in using NiTi Shape Memory Alloys (SMAs) for novel applications. Unfortunately, the complex material behavior has made development of robust constitutive models difficult, prompting the need for more experimental data. A new experimental setup for uniaxial testing SMAs is developed that overcomes some long-standing difficulties including extreme rate and environmental sensitivities, propagating transformation fronts, and associated gripping artifacts. A special temperature control apparatus is used to reduce the effects of gripping and to better control the ambient environment, resulting in accurate measurement of nucleation and propagation stresses without machining the specimen. Additionally, the setup allows full-field optical and infrared imaging to monitor transformation fronts kinetics. Cyclic experiments are performed using this setup where the front kinetics are measured during cyclic softening for the first time. The surprisingly large change in mechanical response for only an 8°C change in temperature results from a change in the front kinetics, and the stabilized mechanical response is shown to still occur through inhomogeneous deformation. Additionally, nucleations are seen to occur at the locations of previous nucleation or front coalescence, suggesting additional damage at these locations, which could lead eventually to fatigue failure. A parameter study of the ambient media and rate sensitivities for monotonic loading is presented using a finite element analysis (FEA) with a special non-isothermal plasticity model. The parameters of interest are shown to be the non-dimensional thermal conductivity and the non-dimensional heat transfer coefficient, which correlate to the number of transformation fronts and to the average temperature rise, respectively. Non-dimensional design curves are developed to categorize the

  12. A detailed investigation of the strain hardening response of aluminum alloyed Hadfield steel

    NASA Astrophysics Data System (ADS)

    Canadinc, Demircan

    The unusual strain hardening response exhibited by Hadfield steel single and polycrystals under tensile loading was investigated. Hadfield steel, which deforms plastically through the competing mechanisms slip and twinning, was alloyed with aluminum in order to suppress twinning and study the role of slip only. To avoid complications due to a grained structure, only single crystals of the aluminum alloyed Hadfield steel were considered at the initial stage of the current study. As a result of alloying with aluminum, twinning was suppressed; however a significant increase in the strain hardening response was also present. A detailed microstructural analysis showed the presence of high-density dislocation walls that evolve in volume fraction due to plastic deformation and interaction with slip systems. The very high strain hardening rates exhibited by the aluminum alloyed Hadfield steel single crystals was attributed to the blockage of glide dislocations by the high-density dislocation walls. A crystal plasticity model was proposed, that accounts for the volume fraction evolution and rotation of the dense dislocation walls, as well as their interaction with the active slip systems. The novelty of the model lies in the simplicity of the constitutive equations that define the strain hardening, and the fact that it is based on experimental data regarding the microstructure. The success of the model was tested by its application to different crystallographic orientations, and finally the polycrystals of the aluminum alloyed Hadfield steel. Meanwhile, the capability of the model to predict texture was also observed through the rotation of the loading axis in single crystals. The ability of the model to capture the polycrystalline deformation response provides a venue for its utilization in other alloys that exhibit dislocation sheet structures.

  13. Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

    NASA Astrophysics Data System (ADS)

    Zhang, Xiangyu; Huang, Xiaobo; Jiang, Li; Ma, Yong; Fan, Ailan; Tang, Bin

    2011-12-01

    Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 μm. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 μm obtained at the gas pressure of 45 Pa is expected

  14. Development of microstructure in high-alloy steel K390 using semi-solid forming

    NASA Astrophysics Data System (ADS)

    Opatova, K.; Aisman, D.; Rubesova, K.; Ibrahim, K.; Jenicek, S.

    2016-03-01

    Semi-solid processing of light alloys, namely aluminium and magnesium alloys, is a widely known and well-established process. By contrast, processing of powder steels which have high levels of alloying elements is a rather new subject of research. Thixoforming of high-alloy steels entails a number of technical difficulties. If these are overcome, the method can offer a variety of benefits. First of all, the final product shape and the desired mechanical properties can be obtained using a single forming operation. Semi-solid forming can produce unusual powder steel microstructures unattainable by any other route. Generally, the microstructures, which are normally found in thixoformed steels, consist of large fractions of globular or polygonal particles of metastable austenite embedded in a carbide network. An example is the X210Cr12 steel which is often used for semi-solid processing experiments. A disadvantage of the normal microstructure configuration is the brittleness of the carbide network, in which cracks initiate and propagate, causing low energy fractures. However, there is a newly-developed mini-thixoforming route which produces microstructures with an inverted configuration. Here, the material chosen for this purpose was K390 steel, in which the content of alloying elements is up to 24%. Its microstructure which was obtained by mini- thixoforming did not contain polyhedral austenite grains but hard carbides embedded in a ductile austenitic matrix. This provided the material with improved toughness. The spaces between the austenite grains were filled with a eutectic in which chromium, molybdenum and cobalt were distributed uniformly. After the processing parameters were optimized, complexshaped demonstration products were manufactured by this route. These products showed an extraordinary compressive strength and high wear resistance, thanks to the hardness of their microstructure constituents, predominantly the carbides.

  15. Development of a Nitrogen-Modified Stainless-Steel Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Smith, Ryan Thomas

    A 2nd generation hardfacing alloy, Nitromaxx, has been designed though an integrated approach of chemical modification, characterization, and testing. Nitromaxx is a stainless-steel alloy modified with 0.5wt% nitrogen which has improved elevated temperature properties and wear performance. This is achieved by changing both the microstructure phase balance and inherent deformation characteristics of the metal. The alloy is fabricated by a powder metallurgy-hot isostatic pressing (PM-HIP) method, rather than traditional cladding methods. This allows for alloy property modification by equilibrium heat treatment while eliminating significant fabrication defects, so that component life is extended wear and galling performance is improved. The design approach involved extensive characterization of severely worn and galled surfaces of the 1st generation of hardfacing alloys. Observation of samples after galling testing showed highly inhomogeneous deformation in regions of the gall scar, leading to the design hypothesis that strain-localization is a controlling mechanism in severe wear of stainless-steels. Additionally, the presence and subsequent loss was investigated and correlated microstructurally to the transition to poor galling behavior in the existing stainless steel hardfacing NOREM02. This provided new insight and identification of key microstructural and mechanical properties that improve galling performance: 1) increased strain-hardening rate in the metal matrix at elevated temperature, 2) increased yield strength in the matrix leading to higher hardness, and 3) increased volume fraction of hard, non-deforming phases. All of these alloy design goals can be realized by the addition of nitrogen, which 1) at high concentration is shown to lower the stacking fault energy in the stainless steel matrix, 2) increases interstitial matrix strengthening, and 3) increases the volume fraction of nitride phases. These observations have been confirmed qualitatively and

  16. High-strength economically alloyed corrosion-resistant steels with the structure of nitrogen martensite

    NASA Astrophysics Data System (ADS)

    Bannykh, O.; Blinov, V.; Lukin, E.

    2016-04-01

    The use of nitrogen as the main alloying element allowing one both to increase the corrosion resistance and mechanical properties of steels and to improve their processability is a new trend in physical metallurgy of high-strength corrosion resistant steels. The principles of alloying, which are developed for high-nitrogen steel in IMET RAS, ensure the formation of the structure, which contains predetermined amounts of martensite (70-80%) and austenite (20-30%) and is free from δ-ferrite, σ-phase, and Cr23C6 carbide. These principles were used as the base for the creation of new high-strength corrosion-resistant weldable and deformable 0Kh16AN5B, 06Kh16AN4FD, 08Kh14AN4MDB, 09Kh16AN3MF, 27Kh15AN3MD2, 40Kh13AN3M2, and 19Kh14AMB steels, which are operative at temperatures ranging from - 70 to 400°C. The developed nitrogen-containing steels compared with similar carbon steels are characterized by a higher resistance to pitting and crevice corrosion and are resistant to stress corrosion cracking. The new steels successfully passed trial tests as heavy duty articles.

  17. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    SciTech Connect

    Veit, R.; Kolleck, R.; Hofmann, H.; Sikora, S.

    2011-01-17

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating.In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  18. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Veit, R.; Hofmann, H.; Kolleck, R.; Sikora, S.

    2011-01-01

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating. In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  19. Laser Overlap Welding of Zinc-coated Steel on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Kashani, Hamed Tasalloti; Kah, Paul; Martikainen, Jukka

    Local reinforcement of aluminum with laser welded patches of zinc-coated steel can effectively contribute to crashworthiness, durability and weight reduction of car body. However, the weld between Zn-coated steel and aluminum is commonly susceptible to defects such as spatter, cavity and crack. The vaporization of Zn is commonly known as the main source of instability in the weld pool and cavity formation, especially in a lap joint configuration. Cracks are mainly due to the brittle intermetallic compounds growing at the weld interface of aluminum and steel. This study provides a review on the main metallurgical and mechanical concerns regarding laser overlap welding of Zn-coated steel on Al-alloy and the methods used by researchers to avoid the weld defects related to the vaporization of Zn and the poor metallurgical compatibility between steel and aluminum.

  20. Effect of recycling on residuals, processing, and properties of carbon and low-alloy steels

    NASA Astrophysics Data System (ADS)

    Stephenson, E. T.

    1983-02-01

    Because of the continuing increase in electric furnace steelmaking, which is a scrap-intensive process, and also in view of future new sources of scrap, such as municipal solid wastes, it is important to develop more knowledge about: (a) the effects of residual elements on steel, (b) processing strategies for producing high-residual steels, and (c) products in which residuals could be used to advantage. This review will first identify the important residual elements and the trends in their use and levels in steels. The effect of these elements on the processing phenomena and product properties of carbon and low-alloy steels will be discussed in detail. These phenomena and properties include hot shortness, scale adherence, room temperature tensile properties, impact resistance, and hardenability. Also discussed are examples of specific problems that residual elements present, both now and with emerging trends, for steel processing and applications, and the ways of using residuals to advantage.

  1. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, M.J.; Goldberg, A.; Sherby, O.D.; Landingham, R.L.

    1995-08-29

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50 C above the A{sub 1} transformation temperature, soaking the steel above the A{sub 1} temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature. 9 figs.

  2. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, Michael J.; Goldberg, Alfred; Sherby, Oleg D.; Landingham, Richard L.

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  3. Shape memory alloy/shape memory polymer tools

    DOEpatents

    Seward, Kirk P.; Krulevitch, Peter A.

    2005-03-29

    Micro-electromechanical tools for minimally invasive techniques including microsurgery. These tools utilize composite shape memory alloy (SMA), shape memory polymer (SMP) and combinations of SMA and SMP to produce catheter distal tips, actuators, etc., which are bistable. Applications for these structures include: 1) a method for reversible fine positioning of a catheter tip, 2) a method for reversible fine positioning of tools or therapeutic catheters by a guide catheter, 3) a method for bending articulation through the body's vasculature, 4) methods for controlled stent delivery, deployment, and repositioning, and 5) catheters with variable modulus, with vibration mode, with inchworm capability, and with articulated tips. These actuators and catheter tips are bistable and are opportune for in vivo usage because the materials are biocompatible and convenient for intravascular use as well as other minimal by invasive techniques.

  4. 75 FR 26273 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-11

    ... FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). Additional written submissions to the... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China...

  5. Use of steel and tantalum apparatus for molten Cd-Mg-Zn alloys

    NASA Technical Reports Server (NTRS)

    Bennett, G. A.; Burris, L., Jr.; Kyle, M. L.; Nelson, P. A.

    1966-01-01

    Steel and tantalum apparatus contains various ternary alloys of cadmium, zinc, and magnesium used in pyrochemical processes for the recovery of uranium-base reactor fuels. These materials exhibit good corrosion resistance at the high temperatures necessary for fuel separation in liquid metal-molten salt solvents.

  6. Study made of corrosion resistance of stainless steel and nickel alloys in nuclear reactor superheaters

    NASA Technical Reports Server (NTRS)

    Greenberg, S.; Hart, R. K.; Lee, R. H.; Ruther, W. E.; Schlueter, R. R.

    1967-01-01

    Experiments performed under conditions found in nuclear reactor superheaters determine the corrosion rate of stainless steel and nickel alloys used in them. Electropolishing was the primary surface treatment before the corrosion test. Corrosion is determined by weight loss of specimens after defilming.

  7. 78 FR 2658 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-01-14

    ...; Opportunity To Request Administrative Review, 77 FR 59894 (October 1, 2012). \\2\\ See Letter from Nucor... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 71575 (December 3, 2012). \\4... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission...

  8. Corrosion fatigue behavior of low alloy steels under simulated BWR coolant conditions

    NASA Astrophysics Data System (ADS)

    Huang, J. Y.; Young, M. C.; Jeng, S. L.; Yeh, J. J.; Huang, J. S.; Kuo, R. C.

    2010-10-01

    The corrosion fatigue crack growth behavior of A533 and A508 low alloy steels under simulated boiling water reactor (BWR) coolant conditions was studied. Corrosion fatigue crack growth rates of A533B3 and A508 cl. 3 steels were significantly affected by the steel sulfur content, loading frequency and dissolved oxygen content of water environments. The data points outside the bound of Eason's model could be attributed to the low frequency, higher steel sulfur content and high dissolved oxygen in water environments. The sulfur dissolved in the water environment from the higher-sulfur steels was sufficiently concentrated to acidify the crack tip chemistry even in the hydrogen water chemistry (HWC). Therefore, nitrogenated or HWC water showed little or no beneficiary effect on the high-sulfur steels. For the steel specimens of the same sulfur level, their corrosion fatigue crack growth rates were comparable in different orientations, which could be related to the exposure of fresh sulfides to the water environment. The percentages of sulfides per unit area, by quantitative metallography, were comparable for the steel specimens of both orientations. When the steel sulfur content was decreased to a critical sulfur content 0.005 wt.%, the crack growth rates decreased remarkably.

  9. The effects of sulfate reducing bacteria on stainless steel and Ni-Cr-Mo alloy weldments

    SciTech Connect

    Petersen, T.A.; Taylor, S.R.

    1995-10-01

    Previous research in this laboratory demonstrated a direct correlation between alloy composition and corrosion susceptibility of stainless steel and Ni-Cr-Mo alloy weldments exposed to lake water augmented with sulfate reducing bacteria (SRB). It was shown that lake water containing an active SRB population reduced the polarization resistance (R{sub p}) on all alloys studied including those with 9% Mo. In addition, preliminary evidence indicated that edge preparation and weld heat input were also important parameters in determining corrosion performance. This prior research, however, looked at ``doctored`` weldments in which the thermal oxide in the heat affected zone was removed. The objectives of the research presented here are to further confirm these observations using as-received welds. The materials examined (listed in increasing alloy content) are 1/4 inch thick plates of 316L, 317L, AL6XN (6% Mo), alloy 625 clad steel, alloy 625, and alloy 686. Materials were welded using the tungsten inert gas (TIG) process in an argon purged environment. In addition, 317L was welded in air to test oxide effects. All samples were prepared for welding by grinding to a V-edge, except the 625 clad steel samples which were prepared using a J-edge. Electrochemical performance of welded samples was monitored in four glass cells which could each allow exposure of 8 samples to the same environment. Two cells contained lake water inoculated with SRS, and two cells contained sterilized lake water. The open circuit potential (E{sub oc}) and R{sub p} was used to correlate corrosion susceptibility and bacterial activity with alloy composition and welding parameters.

  10. Characterization of Nonmetallic Inclusions in High-Manganese and Aluminum-Alloyed Austenitic Steels

    NASA Astrophysics Data System (ADS)

    Park, Joo Hyun; Kim, Dong-Jin; Min, Dong Joon

    2012-07-01

    The effects of Al and Mn contents on the size, composition, and three-dimensional morphologies of inclusions formed in Fe- xMn- yAl ( x = 10 and 20 mass pct, y = 1, 3, and 6 mass pct) steels were investigated to enhance our understanding of the inclusion formation behavior in high Mn-Al-alloyed steels. By assuming that the alumina is a dominant oxide compound, the volume fraction of inclusions estimated from the chemical analysis, i.e., insoluble Al, in the Fe-Mn-3Al steels was larger than the inclusion volume fractions in the Fe-Mn-1Al and Fe-Mn-6Al steels. A similar tendency was found in the analysis of inclusions from a potentiostatic electrolytic extraction method. This finding could be explained from the terminal velocities of the compounds, which was affected by the thermophysical properties of Fe-Mn-Al steels. The inclusions formed in the Fe-Mn-Al-alloyed steels are classified into seven types according to chemistry and morphology: (1) single Al2O3 particle, (2) single AlN or AlON particle, (3) MnAl2O4 single galaxite spinel particle, (4) Al2O3(-Al(O)N) agglomerate, (5) single Mn(S,Se) particle, (6) oxide core with Mn(S,Se) skin (wrap), and (7) Mn(S,Se) core with Al2O3(-Al(O)N) aggregate (or bump). The Mn(S,Se) compounds were formed by the contamination of the steels by Se from the electrolytic Mn. Therefore, the raw materials (Mn) should be used carefully in the melting and casting processes of Fe-Mn-Al-alloyed steels.

  11. Evaluation of stainless steel zirconium alloys as high-level nuclear waste forms

    NASA Astrophysics Data System (ADS)

    McDeavitt, S. M.; Abraham, D. P.; Park, J. Y.

    1998-09-01

    Stainless steel-zirconium (SS-Zr) alloys have been developed for the consolidation and disposal of waste stainless steel, zirconium, and noble metal fission products such as Nb, Mo, Tc, Ru, Pd, and Ag recovered from spent nuclear fuel assemblies. These remnant waste metals are left behind following electrometallurgical treatment, a molten salt-based process being demonstrated by Argonne National Laboratory. Two SS-Zr compositions have been selected as baseline waste form alloys: (a) stainless steel-15 wt% zirconium (SS-15Zr) for stainless steel-clad fuels and (b) zirconium-8 wt% stainless steel (Zr-8SS) for Zircaloy-clad fuels. Simulated waste form alloys were prepared and tested to characterize the metallurgy of SS-15Zr and Zr-8SS and to evaluate their physical properties and corrosion resistance. Both SS-15Zr and Zr-8SS have multi-phase microstructures, are mechanically strong, and have thermophysical properties comparable to other metals. They also exhibit high resistance to corrosion in simulated groundwater as determined by immersion, electrochemical, and vapor hydration tests. Taken together, the microstructure, physical property, and corrosion resistance data indicate that SS-15Zr and Zr-8SS are viable materials as high-level waste forms.

  12. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  13. Mechanical Behavior of Two High Strength Alloy Steels Under Conditions of Cyclic Tension

    NASA Astrophysics Data System (ADS)

    Srivatsan, T. S.; Manigandan, K.; Sastry, S.; Quick, T.; Schmidt, M. L.

    2014-01-01

    The results of a recent study aimed at understanding the conjoint influence of load ratio and microstructure on the high cycle fatigue properties and resultant fracture behavior of two high strength alloy steels is presented and discussed. Both the chosen alloy steels, i.e., 300M and Tenax™ 310 have much better strength and ductility properties to offer in comparison with the other competing high strength steels having near similar chemical composition. Test specimens were precision machined from the as-provided stock of each steel. The machined specimens were deformed in both uniaxial tension and cyclic fatigue under conditions of stress control. The test specimens of each alloy steel were cyclically deformed over a range of maximum stress at two different load ratios and the number of cycles to failure recorded. The specific influence of load ratio on cyclic fatigue life is presented and discussed keeping in mind the maximum stress used during cyclic deformation. The fatigue fracture surfaces were examined in a scanning electron microscope to establish the macroscopic mode and to concurrently characterize the intrinsic features on the fracture surface. The conjoint influence of nature of loading, maximum stress, and microstructure on cyclic fatigue life is discussed.

  14. Welding low thermal expansion alloys for aircraft composite tooling

    SciTech Connect

    Otte, W.H.; O`Donnell, D.B.; Kiser, S.D.; Cox, C.W.

    1996-07-01

    To save weight in commercial aircraft and help military jets evade radar detection, aircraft designers specify the use of composite materials. These new designs have resulted in the use of low-expansion materials for aircraft composite tooling because they keep their dimensions during curing. However, the Fe-Ni low-expansion alloys have long presented problems during welding. When matching composition filler metals were used to match the coefficient of thermal expansion (CTE), cracking problems occurred. Filler metal compositional changes to eliminate cracking disturbed the CTE match of the weld with the base metal. A recently developed welding consumable appears to eliminate those problems. With the development of this new filler metal, high-quality crack-free welds can now be obtained with high deposition rates. Since there is a more closely-matched CTE, weldments and tools should provide longer service because of minimal effects from thermal fatigue. There have been reports of vacuum leaks in tools using the Mn-Ti filler metal, which could be directly attributable to the mismatching CTE. Using Nilo filler metal CF36 eliminates weld hot-cracking problems and provides good thermal fatigue resistance due to its excellent CTE match with the base metal, Nilo alloy 36.

  15. Nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel and stainless steel alloys

    SciTech Connect

    Moore, D.G.; Sorensen, N.R.

    1998-02-01

    This report presents a nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel alloys from stainless steel alloys as well as an evaluation of cleaning techniques to remove a thermal oxide layer on aircraft exhaust components. The results of this assessment are presented in terms of how effective each technique classifies a known exhaust material. Results indicate that either inspection technique can separate inconel and stainless steel alloys. Based on the experiments conducted, the electrochemical spot test is the optimum for use by airframe and powerplant mechanics. A spot test procedure is proposed for incorporation into the Federal Aviation Administration Advisory Circular 65-9A Airframe & Powerplant Mechanic - General Handbook. 3 refs., 70 figs., 7 tabs.

  16. Mechanical properties and oxidation and corrosion resistance of reduced-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.; Gyorgak, C. A.

    1979-01-01

    An experimental program was undertaken to identify effective substitutes for part of the Cr in 304 stainless steel as a method of conserving the strategic element Cr. Although special emphasis was placed on tensile properties, oxidation and corrosion resistance were also examined. Results indicate that over the temperature range of -196 C to 540 C the yield stress of experimental austenitic alloys with only 12 percent Cr compare favorably with the 18 percent Cr in 304 stainless steel. Oxidation resistance and in most cases corrosion resistance for the experimental alloys were comparable to the commercial alloy. Effective substitutes for Cr included Al, Mo, Si, Ti, and V, while Ni and Mn contents were increased to maintain an austenitic structure.

  17. Oxide formation and alloying elements enrichment on TRIP steel surface during inter-critical annealing.

    PubMed

    Gong, Y F; Birosca, S; Kim, H S; De Cooman, B C

    2008-06-01

    The gas atmosphere in continuous annealing and galvanizing lines alters both composition and microstructure of the surface and sub-surface of sheet steels. The alloying element enrichments and the oxide morphology on transformation-induced plasticity steel surfaces are strongly influenced by the dew point of the furnace atmosphere and annealing temperature. The formation of a thin oxide film and enrichment of the alloying elements during annealing may result in surface defects on galvanized sheet products. The present contribution reports on the use of microanalysis techniques such as electron backscatter diffraction, glow discharge optical emission spectroscopy and electron probe micro-analysis for the detailed surface analysis of inter-critically annealed transformation-induced plasticity steel such as oxide phase determination, microstructure and microtexture evolutions.

  18. Effect of microstructure on the susceptibility of low-alloy steels to hydrogen attack

    SciTech Connect

    Williams, R.O.

    1981-08-01

    In an alloy steel in which one or more alloy additions stabilize the carbide phase, the carbon activity depends on the microstructure and the prior thermal history. The carbon activity is a major factor in the susceptibility of such steels to form internal methane bubbles when heated in high-pressure hydrogen. Thus one can expect to vary the susceptibility to hydrogen attack of a given steel by its prior treatment. The problem has two aspects. First, one needs to be able to calculate the equilibrium carbon activity when the steel is in internal equilibrium. A computer program in the appendix of this report takes care of part of this problem. When the thermodynamics of the mixed carbide phase is adequately modeled, then this problem can be solved. The second part is the rate of approach to equilibrium. An analysis of the rate of coarsening of carbides in such steels shows that this rate is enhanced by a fine carbide dispersion. Such a fine dispersion is also desirable for the maximum strength. Thus, we believe that under favorable circumstances the resistance to hydrogen attack can be enhanced by suitable thermal treatments of the steels used for the pressure vessels for hydrogen service. 12 figures.

  19. Friction Stir Welding of Stainless Steel to Al Alloy: Effect of Thermal Condition on Weld Nugget Microstructure

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Gupta, R. K.; Husain, M. M.

    2014-02-01

    Joining of dissimilar materials is always a global challenge. Sometimes it is unavoidable to execute multifarious activities by a single component. In the present investigation, 6061 aluminum alloy and 304 stainless steel were joined by friction stir welding (FSW) at different tool rotational rates. Welded joints were characterized in optical and scanning electron microscopes. Reaction products in the stirring zone (SZ) were confirmed through X-ray diffraction. Joint strength was evaluated by tensile testing. It was found that the increment in average heat input and temperature at the weld nugget (WN) facilitated iron enrichment near the interface. Enhancement in the concentration of iron shifted the nature of intermetallics from the Fe2Al5 to Fe-rich end of the Fe-Al binary phase diagram. The peak microhardness and ultimate tensile strength were found to be maxima at the intermediate tool rotational rate, where Fe3Al and FeAl2 appeared along with Fe2Al5.

  20. Tribological characteristics of aluminum alloys against steel lubricated by ammonium and imidazolium ionic liquids

    SciTech Connect

    Qu, Jun; Blau, Peter Julian; Dai, Sheng; Luo, Huimin; Meyer III, Harry M; Truhan, John J.

    2009-01-01

    Sliding friction and wear characteristics of aluminum alloys against AISI 52100 steel lubricated by ionic liquids (ILs) were investigated at both room and elevated temperatures. The tested aluminum alloys include a commercially pure aluminum Al 1100, a wrought alloy Al 6061-T6511, and a cast alloy Al 319-T6. The lubricating performance of two ILs with the same anion, one ammonium-based [C8H17]3NH.Tf2N and one imidazolium-based C10mim.Tf2N, were compared each other and benchmarked against that of a conventional fully-formulated engine oil. Significant friction (up to 35%) and wear (up to 55%) reductions were achieved by the ammonium IL when lubricating the three aluminum alloys compared to the engine oil. The imidazolium IL performed better than the oil but not as well as the ammonium IL for Al 1100 and 319 alloys. However, accelerated wear was unexpectedly observed for Al 6061 alloy when lubricated by C10mim.Tf2N. Surface chemical analyses implied complex tribochemical reactions between the aluminum surfaces and ILs during the wear testing, which has been demonstrated either beneficial by forming a protective boundary film or detrimental by causing severe tribo-corrosion. The effects of the IL cation structure, aluminum alloy composition, and tribo-testing condition on the friction and wear results have been discussed.

  1. Oxidation behavior of Fe-20Cr steels alloyed with titanium at 1073 K

    NASA Astrophysics Data System (ADS)

    Setiawan, Asep Ridwan; Artono, Tri Juni

    2016-02-01

    In this work, the oxidation behavior of Fe-20 wt%Cr steels alloyed with different titanium contents: 0, 0.5, and 1 wt% are studied as a function of time in air atmosphere. The samples were isothermally oxidized at 1073 K for 86.4, 172.8, and 345.6 ks in a muffle furnace. The mass of specimen were recorded before and after oxidation. After the oxidation, phases in the oxide were identified by X-ray diffraction (XRD). Optical microscopy observation on the chromium base alloys show that the microstructure consist only ferritic phases. The addition of titanium in the Fe-20Cr alloys does not alter the microstructure significantly. The oxidation behavior of Fe-20Cr, Fe-20Cr-0.5Ti and Fe-20Cr-1Ti were followed the classical parabolic relationship with time. XRD analysis indicated that the oxide scales developed on the Fe-20Cr alloys surface during oxidation tests consisted mainly of Cr2O3. On the other hand, the oxide scales developed on the surface of Fe-20Cr-0.5Ti and Fe-20Cr-1Ti alloys comprised of Cr2O3 and TiO2 oxide. The formation of TiO2 oxide in the Ti-containing alloys consequently increases the mass gain of the alloys during oxidation compared to that of Fe-20Cr alloys.

  2. Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Guin, Akshya Kumar; Raju, Pankaj; Manna, Manindra; Dutta, Monojit; Venugopalan, T.

    2014-09-01

    Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m2 which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).

  3. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint

  4. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  5. Study on fatigue resistance of low alloy steels with Mo and Cr

    NASA Astrophysics Data System (ADS)

    Enculescu, E.; Chicet, D. L.; Dia, V.; Stanciu, S.

    2016-08-01

    This paper presents, based on a case study, the analysis of the factors that influence the mechanical cyclic fatigue resistance of two grades of low alloy steel with Mo and Cr. It was studied the fatigue behavior in real operating conditions of some active elements manufactured from the two low-alloyed steel grades, elements that are equipping some farm implements. Using the fractographic analysis, optical microscopy and scanning electron microscopy, were analyzed the samples that carried away because of the fatigue fracture. On samples taken from the two brands of low alloy steels with Mo and Cr were performed tempering thermal treatments that modified the structure, in order to improve the operating characteristics. The effect of those thermal treatments was initially observed by microstructural analysis of metallographic prepared samples (by polishing and chemical attack using nital reagent), that revealed a troostite type structure. On the heat-treated samples were determined a number of mechanical properties: hardness, impact strength and tensile test. There was observed an improvement of the impact bending strength for both alloys and a tensile behavior that favors increasing resistance to fatigue.

  6. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  7. The generation of wear-resistant antimicrobial stainless steel surfaces by active screen plasma alloying with N and nanocrystalline Ag.

    PubMed

    Dong, Yangchun; Li, Xiaoying; Sammons, Rachel; Dong, Hanshan

    2010-04-01

    Hospital-acquired infections (HAIs), a large proportion of which are derived from contact transmission, represent a massive global challenge. In this study a novel active screen plasma (ASP) alloying technology has been developed to generate highly durable antimicrobial surfaces by combining a wear-resistant S-phase with nanocrystalline silver for medical grade stainless steel. The phase constituent, microstructure, composition and surface roughness of the alloyed surfaces were fully characterized, and the surface hardness, wear resistance and antimicrobial efficiency of the treated surfaces were evaluated. Experimental results showed that the surface hardness and sliding wear resistance of medical grade 316LVM stainless steel can be effectively improved by the ASP alloying treatment; furthermore, the Ag alloyed S-phase can achieve 93% reduction in Escherichia coli (E. coli) after 6 h contact time. Therefore, the novel ASP alloying treatment can not only improve wear resistance but also confer antibacterial activity to stainless steel surfaces.

  8. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    NASA Technical Reports Server (NTRS)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  9. Structural integrity assessment of carbon and low-alloy steel pressure vessels using a simplified fracture mechanics procedure

    SciTech Connect

    Rana, M.D. . Research and Development Dept.)

    1994-08-01

    This paper describes a simplified fracture analysis procedure which was developed by Pellini to quantify fracture critical-crack sizes and crack-arrest temperatures of carbon and low-alloy steel pressure vessels. Fracture analysis diagrams have been developed using the simplified analysis procedure for various grades of carbon and low-alloy steels used in the construction of ASME, Section VIII, Division 1 pressure vessels. Structural integrity assessments have been conducted from the analysis diagrams.

  10. Corrosion behavior of EUROFER steel in flowing eutectic Pb?17Li alloy

    NASA Astrophysics Data System (ADS)

    Konys, J.; Krauss, W.; Voss, Z.; Wedemeyer, O.

    2004-08-01

    Reduced-activation-ferritic-martensitic (RAFM) steels are considered for application in fusion technology as structural materials. The alloy EUROFER 97 was developed on the basis of the experience gained with steels of the OPTIFER, MANET and F82H-mod. type. These alloys will be in contact with the liquid breeder Pb-17Li and their corrosion behavior is of significance for their successful application. Corrosion tests of EUROFER 97 in flowing Pb-17Li at 480 °C were performed up to about 12 000 h to evaluate the kinetics of the dissolution attack. The exposed samples were analysed by metallography and scanning electron microscopy (SEM) with EDX. The results show that EUROFER 97 is attacked by flowing liquid Pb-17Li with a flow velocity of about 0.3 m/s similar to the earlier examined steels and that the typical steel elements are dissolved. The observed attack is of uniform type with values of about 90 μm/year. The corrosion rate is a somewhat smaller for EUROFER compared to the other RAFM steels but with equal activation energy.

  11. Hydrogen isotope transfer in austenitic steels and high-nickel alloy during in-core irradiation

    SciTech Connect

    Polosukhin, B.G.; Sulimov, E.M.; Zyrianov, A.P.; Kalinin, G.M.

    1995-10-01

    The transfer of protium and deuterium in austenitic chromium-nickel steels and in a high-nickel alloy was studied in a specially designed facility. The transfer parameters of protium and deuterium were found to change greatly during in-core irradiation, and the effects of irradiation increased as the temperature decreased. Thus, at temperature T<673K, the relative increase in the permeability of hydrogen isotopes under irradiation can be orders of magnitude higher in these steels. Other radiation effects were also observed, in addition to the changes from the initial values in the effects of protium and deuterium isotopic transfer. 4 refs., 3 figs., 2 tabs.

  12. Laser forming cutting once quenched high-speed tool steel (HSTS) disk-shaped milling cutter

    NASA Astrophysics Data System (ADS)

    Ding, Zhihong; Liu, Yongzhen; Weng, Shiping

    1998-08-01

    Laser cutting technology has been applied to ordinary alloy steel circular sawblade, but it is very rarely used in quenched HSTS disk-shape milling-cutters due to the material particularity. In this paper, the authors systematically explain the advantages of this new technique, respecting the optimum design of HSTS disk-shape milling-cutter, the specific characteristics of laser forming cutting once for all, the technology testing, the analysis of structural performance of tooth and the small batch production for verifying. The article displays its advantages completely as follows: The design for a perfect tooth profile is not bound to the ordinary machining methods; The special laser technique does not lower the hardness on the tooth nose so that this process and needs no follow-up operational sequences, ensures the excellent dynamic-balance performance and operation properties, and prolongs the tools' service time; The new technique also has advantages of high efficiency and good economics. Therefore, this special laser cutting method, an integration of intensified heat-treatment and laser forming cutting once for all technology, will be regarded as a reform in HSTS tools Manufacturing field.

  13. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  14. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  15. Structure and corrosive wear resistance of plasma-nitrided alloy steels in 3% sodium chloride solutions

    SciTech Connect

    Lee, C.K.; Shih, H.C. . Dept. of Materials Science and Engineering)

    1994-11-01

    Type 304 stainless steel (SS), type 410 SS, and type 4140 low-alloy steel were plasma nitrided in a commercial furnace at 560 C for 50 h. Microstructure and the composition of the nitrided layer were analyzed. The resistance to corrosive wear was evaluated by a tribotest in which the specimen was held under potentiostatic control at anodic and cathodic potentials in 3% sodium chloride solution (pH 6.8). Electrochemical polarization measurements were made, and the surface morphology and composition after corrosive wear were examined. Wear rates at cathodic potentials were very low, but significant weight losses were observed as the applied potentials were increased anodically. The coefficient of friction varied in a fashion similar to the wear rate. For the untreated alloys, the magnitude of the wear rate and coefficient of friction decreased as follows: type 4140 alloy > type 41 SS > type 304 SS. For the plasma-nitrided alloys, the ranking was: type 304 SS > type 410 SS. type 4140 alloy. Plasma nitriding was shown to be beneficial to the corrosive wear resistance of type 4140 alloy, but an adverse effect was obtained for types 304 and 410 SS. These findings could be interpreted in terms of the electrochemical polarization characteristics of a static specimen and were strongly related to the subtleties of the nitrided microstructures. The stable chromium nitride (CrN) segregated in the [gamma]-iron (type 304 SS) and [alpha]-Fe (type 41 SS) matrices and resulted in a pitting and spalling type of corrosive wear mechanism. The phases [epsilon]-(Fe, Cr)[sub 2-3]N and [gamma]-(Fe, Cr)[sub 4]N enriched in the surface layer of nitrided type 4140 alloy provided excellent corrosive wear resistance.

  16. MULTI-PHASE HIGH TEMPERATURE ALLOYS: EXPLORATION OF LAVES-STRENGTHENED STEELS

    SciTech Connect

    Yamamoto, Yukinori; Brady, Michael P; Lu, Zhao Ping; Liu, Chain T

    2007-01-01

    Exploratory effort was initiated for the development of Fe-base alloys strengthened by intermetallic Laves phase combined with MC (M: metals) carbide for improved elevated-temperature strength in fossil energy system components such as super-heater tubes and industrial gas turbines. Work in FY 2006 was focused on strengthening of Fe-Cr-Ni base austenitic stainless alloys by Fe2Nb Laves-phase precipitates with/without MC carbides, in combination with the improvement of oxidation resistance via Al-modification to promote alumina scale formation. A series of Fe-Cr-Ni-Nb base austenitic alloys with additions of Mo, Al, Si, C, B, etc. were cast and thermomechanically processed, and then tensile creep-rupture tested at the conditions of 750-850oC/70-170 MPa. The Al-modified alloys strengthened by Laves + MC show superior creep strength to that of conventional type 347 stainless steels, and their creep life-limit reaches up to 500 h at 750 oC/100 MPa. These alloys also show an excellent oxidation resistance from 650-800oC in air and air + 10% water vapor environments due to formation of a protective Al2O3 scale. Microstructural analysis of alloys strengthened by only Laves phase revealed that the Laves phase was effective to pin dislocations when the particle size is less than 0.5 m, but the resultant creep rupture lives were relatively short. The Al-modification was also applied to an advanced carbide-strengthened austenitic stainless steel, and it yielded creep resistance comparable to state-of-the-art austenitic alloys such as NF709, together with protective alumina scale formation. Modification of this alloy composition for its creep strength and oxidation resistance will be pursued in FY2007. Preliminary results suggest that the developed alloys with Al-modification combined with MC carbide strengthening are promising as a new class of high-temperature austenitic stainless steels.

  17. Oxidation and corrosion behavior of modified-composition, low-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1977-01-01

    The effects of substituting less strategic elements than Cr on the oxidation and corrosion resistance of AISI 304 stainless steel were investigated. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of at least 33%. Two alloys containing 12% Cr and 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified as most promising for more detailed evaluation.

  18. Fatigue crack initiation and strain-controlled fatigue of some high strength low alloy steels

    NASA Astrophysics Data System (ADS)

    Kim, Y. H.; Fine, M. E.

    1982-01-01

    Initiation and growth of fatigue microcracks were investigated in several Nb and V alloyed high strength low alloy steels, including conventional and dual phase microstructures. Fatigue microcracks initiated along prominent slip bands. Macrocracks formed by linking up of small microcracks. At low applied stress or strain, the number of cycles to crack initiation increased with the cyclic yield stress. Comparing the cyclic stress-strain curves to the monotonie stress-strain curves, cyclic hardening or softening occurred, depending upon strain amplitude. Plateau regions were observed in plots of cyclic stress amplitude vs cyclic plastic strain amplitude obtained by increasing the total strain amplitude in steps after 30 cycles at each step. In polycrystalline 0.03 pct Nb steel, the plateau region was identified with prominent slip band formation, as others have observed in single crystals of copper, C-doped iron, and other metals.

  19. Factors affecting the strength of multipass low-alloy steel weld metal

    NASA Technical Reports Server (NTRS)

    Krantz, B. M.

    1972-01-01

    The mechanical properties of multipass high-strength steel weld metals depend upon several factors, among the most important being: (1) The interaction between the alloy composition and weld metal cooling rate which determines the as-deposited microstructure; and (2) the thermal effects of subsequent passes on each underlying pass which alter the original microstructure. The bulk properties of a multipass weld are therefore governed by both the initial microstructure of each weld pass and its subsequent thermal history. Data obtained for a high strength low alloy steel weld metal confirmed that a simple correlation exists between mechanical properties and welding conditions if the latter are in turn correlated as weld cooling rate.

  20. The effect of aluminum alloying on strength properties and deformation mechanisms of the <123> Hadfield steel single crystals

    NASA Astrophysics Data System (ADS)

    Astafurova, E. G.; Tukeev, M. S.; Chumlyakov, Yu. I.

    2007-10-01

    The role of aluminum alloying on strength properties and deformation mechanisms (slip, twinning) of <123> single crystals of Hadfield steel under tensile loading at T = 300 K is demonstrated. It is found out that aluminum alloying suppresses twinning deformation in the <123> single crystals and, during slip, results in a dislocation structure change from a uniform dislocation distribution to a planar dislocation structure.

  1. The development of ultrahigh strength low alloy cast steels with increased toughness

    NASA Astrophysics Data System (ADS)

    Lynch, Paul C.

    This work describes the initial work on the development of the next generation of ultrahigh strength low alloy (UHSLA) cast steels. These UHSLA cast steels have both ultrahigh strength levels and good impact toughness. The influence of heat treatment, secondary processing using hot isostatic processing (HIP), and chemical composition on the microstructure and properties of UHSLA cast steels have been evaluated. The extent of microsegregation reduction expected during the heat treatment of UHSLA cast steels has also been estimated by diffusion modeling. This new family of UHSLA cast steels is similar in composition and properties to UHSLA wrought steels. However, the heat treatment and secondary processing of the UHSLA cast steels is used to develop microstructures and properties typically developed through thermomechanical processing and heat treatment for wrought UHSLA steels. Two martensitic UHSLA steels, 4340+ (silicon modified 4340) and ES-1 were investigated for this study. For the 4340+ alloy, heat treatment variables evaluated include homogenization temperature and time, tempering temperature, and austempering temperature and time. For the ES-1 alloy, heat treatment variables evaluated include homogenization temperature and time, austenization temperature, cryogenic treatment, and tempering temperature. The effect of high temperature hot isostatic processing (HIP) on the 4340+ and ES- 1 alloys was also investigated. Tensile properties, charpy v-notch impact toughness (CVN), microstructures, and fractographs have all been characterized after heat treatment. The effects of HIP on microporosity reduction in the ES-1 alloy were also investigated. The experiments carried out on the investment cast 4340+ alloy have shown that increasing the homogenization temperature can increase CVN without changing the ultimate tensile strength (UTS) or yield strength (YS) of the cast material. By replacing the homogenization step in the conventional heat treatment process with

  2. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-26

    ... Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011). The review covers 32... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... steel standard, line, and pressure pipe from the People's Republic of China. The period of review...

  3. 76 FR 49437 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-10

    ..., natural gas, and other liquids and gases in plumbing and heating systems, air conditioning units... Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe From Mexico, 75 FR 82374 (December 30, 2010... Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (Antidumping Duty Order). On November 1, 2010,...

  4. R-Curve Approach to Describe the Fracture Resistance of Tool Steels

    NASA Astrophysics Data System (ADS)

    Picas, Ingrid; Casellas, Daniel; Llanes, Luis

    2016-06-01

    This work addresses the events involved in the fracture of tool steels, aiming to understand the effect of primary carbides, inclusions, and the metallic matrix on their effective fracture toughness and strength. Microstructurally different steels were investigated. It is found that cracks nucleate on carbides or inclusions at stress values lower than the fracture resistance. It is experimentally evidenced that such cracks exhibit an increasing growth resistance as they progressively extend, i.e., R-curve behavior. Ingot cast steels present a rising R-curve, which implies that the effective toughness developed by small cracks is lower than that determined with long artificial cracks. On the other hand, cracks grow steadily in the powder metallurgy tool steel, yielding as a result a flat R-curve. Accordingly, effective toughness for this material is mostly independent of the crack size. Thus, differences in fracture toughness values measured using short and long cracks must be considered when assessing fracture resistance of tool steels, especially when tool performance is controlled by short cracks. Hence, material selection for tools or development of new steel grades should take into consideration R-curve concepts, in order to avoid unexpected tool failures or to optimize microstructural design of tool steels, respectively.

  5. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua

    2012-06-01

    To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.

  6. Stress corrosion cracking behavior of irradiated model austenitic stainless steel alloys.

    SciTech Connect

    Chung, H. M.; Karlsen, T. M.; Ruther, W. E.; Shack, W. J.; Strain, R. V.

    1999-07-16

    Slow-strain-rate tensile tests (SSRTs) and posttest fractographic analyses by scanning electron microscopy were conducted on 16 austenitic stainless steel (SS) alloys that were irradiated at 289 C in He. After irradiation to {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2} and {approx}0.9 x 10{sup 21} n{center_dot}cm{sup {minus}2} (E >1 MeV), significant heat-to-heat variations in the degree of intergranular and transgranular stress corrosion cracking (IGSCC and TGSCC) were observed. Following irradiation to a fluence of {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2}, a high-purity laboratory heat of Type 316L SS (Si {approx} 0.024 wt%) exhibited the highest susceptibility to IGSCC. The other 15 alloys exhibited negligible susceptibility to IGSCC at this low fluence. The percentage of TGSCC on the fracture surfaces of SSRT specimens of the 16 alloys at {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2} (E > 1 MeV) could be correlated well with N and Si concentrations; all alloys that contained <0.01 wt.% N and <1.0 wt. % Si were susceptible, whereas all alloys that contained >0.01 wt.% N or >1.0 wt.% Si were relatively resistant. High concentrations of Cr were beneficial. Alloys that contain <15.5 wt.% Cr exhibited greater percentages of TGSCC and IGSCC than those alloys with {approx}18 wt.% Cr, whereas an alloy that contains >21 wt.% Cr exhibited less susceptibility than the lower-Cr alloys under similar conditions.

  7. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  8. Laser surface texturing of tool steel: textured surfaces quality evaluation

    NASA Astrophysics Data System (ADS)

    Šugár, Peter; Šugárová, Jana; Frnčík, Martin

    2016-05-01

    In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

  9. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-09-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  10. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-05-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  11. Mode III fatigue crack propagation in low alloy steel

    SciTech Connect

    Ritchie, R.O.; McClintock, F.A.; Nayeb-Hashemi, H.; Ritter, M.A.

    1982-01-01

    To provide a basis for estimating fatigue life in large rotating generator shafts subjected to transient oscillations, a study is made of fatigue crack propagation in Mode III (anti-plane shear) in torsionally-loaded spheroidized AISI 4340 steel. Results are compared to analogous behavior in Mode I. The approach investigated the feasibility of using continuum fracture mechanics and preliminary mechanistic modeling to serve as a basis for defect-tolerant life estimation procedures. 38 refs.

  12. Flow Stress Analysis and Hot Bending of P11 Alloy Steel

    NASA Astrophysics Data System (ADS)

    Ma, Fu-ye; Jin, Kai; Wang, Hui; Pei, Wen-Jiao; Tang, Xiao-Bin; Tao, Jie; Guo, Xun-Zhong

    2016-07-01

    Based on the growing application value of the P11 alloy steel in the nuclear power field, its dynamic recrystallization (DRX) behavior was firstly investigated by means of isothermal hot compression experiments, under the conditions of a testing temperature range between 800 and 950 °C, and a strain rate range between 0.01 and 2/s. Furthermore, optical microscopy and transmission electron microscopy were also employed to analyze the effect of the mechanism of the strain rate on DRX. The results indicated that the grain size could be significantly refined with the increase of strain rate. Also, the recrystallized volume fraction was increased and the dislocation density decreased with the decrease of strain rate, for the same strain values. Subsequently, numerical simulations, under the assistance of experimental results on DRX behavior, were successfully used to study the hot push bending process and simultaneously obtain the processing parameters of the actual work-pieces. Finally, some comparative analyses were performed and discussed in parallel with the deformed actual work-pieces. The EBSD results on the deformed P11 alloy steel were emphasized for exploring the forming properties of this alloy steel.

  13. Flow Stress Analysis and Hot Bending of P11 Alloy Steel

    NASA Astrophysics Data System (ADS)

    Ma, Fu-ye; Jin, Kai; Wang, Hui; Pei, Wen-Jiao; Tang, Xiao-Bin; Tao, Jie; Guo, Xun-Zhong

    2016-09-01

    Based on the growing application value of the P11 alloy steel in the nuclear power field, its dynamic recrystallization (DRX) behavior was firstly investigated by means of isothermal hot compression experiments, under the conditions of a testing temperature range between 800 and 950 °C, and a strain rate range between 0.01 and 2/s. Furthermore, optical microscopy and transmission electron microscopy were also employed to analyze the effect of the mechanism of the strain rate on DRX. The results indicated that the grain size could be significantly refined with the increase of strain rate. Also, the recrystallized volume fraction was increased and the dislocation density decreased with the decrease of strain rate, for the same strain values. Subsequently, numerical simulations, under the assistance of experimental results on DRX behavior, were successfully used to study the hot push bending process and simultaneously obtain the processing parameters of the actual work-pieces. Finally, some comparative analyses were performed and discussed in parallel with the deformed actual work-pieces. The EBSD results on the deformed P11 alloy steel were emphasized for exploring the forming properties of this alloy steel.

  14. Precipitation in Microalloyed Steel by Model Alloy Experiments and Thermodynamic Calculations

    NASA Astrophysics Data System (ADS)

    Frisk, Karin; Borggren, Ulrika

    2016-10-01

    Precipitation in microalloyed steel has been studied by applying thermodynamic calculations based on a description of the Gibbs energies of the individual phases over the full multicomponent composition range. To validate and improve the thermodynamic description, new experimental investigations of the phase separation in the cubic carbides/nitrides/carbonitrides in alloys containing Nb, V, Mo, and Cr, have been performed. Model alloys were designed to obtain equilibrium carbides/carbonitrides that are sufficiently large for measurements of compositions, making it possible to study the partitioning of the elements into different precipitates, showing distinctly different composition sets. The reliability of the calculations, when applied to multicomponent alloys, was tested by comparing with published experimental studies of precipitation in microalloyed steel. It is shown that thermodynamic calculations accurately describe the observed precipitation sequences. Further, they can reproduce several important features of precipitation processes in microalloyed steel such as the partitioning of Mo between matrix and precipitates and the variation of precipitate compositions depending on precipitation temperature.

  15. Cryo-quenched Fe-Ni-Cr alloy single crystals: A new decorative steel

    DOE PAGES

    Boatner, Lynn A.; Kolopus, James A.; Lavrik, Nicolay V.; Phani, P. Sudharshan

    2016-08-31

    In this paper, a decorative steel is described that is formed by a process that is unlike that of the fabrication methods utilized in making the original Damascus steels over 2000 years ago. The decorative aspect of the steel arises from a three-dimensional surface pattern that results from cryogenically quenching polished austenitic alloy single crystals into the martensitic phase that is present below 190 K. No forging operations are involved – the mechanism is entirely based on the metallurgical phase properties of the ternary alloy. The symmetry of the decorative pattern is determined and controlled by the crystallographic orientation andmore » symmetry of the 70%Fe,15%Ni,15%Cr alloy single crystals. Finally, in addition to using “cuts” made along principal crystallographic surface directions, an effectively infinite number of other random-orientation “cuts” can be utilized to produce decorative patterns where each pattern is unique after the austenitic-to-martensitic phase transformation.« less

  16. Fatigue strain-life behavior of carbon and low-alloy steels, austenitic stainless steels, and Alloy 600 in LWR environments

    SciTech Connect

    Keisler, J.; Chopra, O.K.; Shack, W.J.

    1995-08-01

    The existing fatigue strain vs. life (S-N) data, foreign and domestic, for carbon and low-alloy steels, austenitic stainless steels, and Alloy 600 used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. Statistical models have been developed for estimating the effects of the various service conditions on the fatigue life of these materials. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by adjusting the probability distribution curves for smooth test specimens for the effect of mean stress and applying design margins to account for the uncertainties due to component size/geometry and surface finish. The significance of the effect of environment on the current Code design curve and on the proposed interim design curves published in NUREG/CR-5999 is discussed. Estimations of the probability of fatigue cracking in sample components from BWRs and PWRs are presented.

  17. Alloy 31, a new 6 moly stainless steel with improved corrosion resistance in seawater

    SciTech Connect

    Jasner, M.; Heubner, U.

    1995-10-01

    Alloy 31--UNS N08031--31Ni-27Cr-6.5Mo-1.2Cu-0.2N-balance iron--is an advanced 6 Mo stainless steel with increased chromium and nickel, contents for seawater service. In hot seawater the pitting potential of alloy 31 remains high up to 90 C (194 F). Investigations of resistance to crevice corrosion in real piping systems in natural seawater, both North Sea and Baltic Sea, show that the threshold conditions for alloy 31 in chlorinated seawater (North Sea) are at 40 C and 1 ppm chlorine well superior to the 6 Mo stainless grades being currently in use. In addition, alloy 31 shows an excellent resistance to corrosion versus both hot reducing media (e.g. H{sub 2}SO{sub 4}) and hot oxidizing media (e.g. HNO{sub 3}). The combination of high resistance to localized corrosion vs. hot chloride-bearing cooling waters including seawater and aggressive oxidizing and reducing hot corrosive media is a unique feature of alloy 31. Alloy 31 is recommended for the construction of heat exchangers, process coolers and piping systems. The material is supplied in a number of semifinished products such as seamless and welded pipes, fittings, flanges, forged bars, plate, sheet, strip, wire and prefabricated piping systems.

  18. Softening Behavior of Hardness and Surface Fatigue of Rolling-Sliding Contact in the Case of Developed Alloy Steels

    NASA Astrophysics Data System (ADS)

    Redda, Daniel Tilahun; Nakanishi, Tsutomu; Deng, Gang

    To get high performance, downsizing and weight saving of the power transmission systems, the improvement of machine elements has been required. In this study, case-carburized gear materials for a high load-carrying capacity were developed. Low-alloyed steels with 1%Cr-0.2%Mo, 1%Cr-0.2%Mo-1%Si and 1%Cr-0.2%Mo-2%Ni (Cr-Mo steel, Cr-Mo-Si steel and Cr-Mo-Ni steel) were melted in a hypoxia vacuum. Test rollers were made of the developed steels, and they were carburized (Type A and Type B), hardened and tempered. Heating retention tests were carried out to investigate the softening behavior of hardness at high heating temperatures in the case of the developed steels. Roller tests were conducted under the rolling-sliding contact and high-load conditions to study the surface fatigue of the developed steels. From the obtained test results, it was found that the softening behavior of surface hardness at high temperatures in the cases of Cr-Mo-Si steel (Type A) and Cr-Mo-Ni steel (Type B) is lower than that in the cases of Cr-Mo steel (Type A) and Cr-Mo steel (Type B). In the cases of Cr-Mo-Si steel (A) and Cr-Mo-Ni steel (B), micro- and small-pitting area ratios are smaller and large-pitting life is longer than those in the cases of Cr-Mo steel(A) and Cr-Mo steel(B) under the same carburizing treatment method and high-load conditions. Furthermore, the relationship between the softening behavior of surface hardness on the heating pattern and the surface fatigue on the rolling-sliding contact of the developed alloy steels was clarified.

  19. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    NASA Astrophysics Data System (ADS)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  20. ATR-A1 irradiation experiment on vanadium alloys and low activation steels

    SciTech Connect

    Tasi, H.; Strain, R.V.; Gomes, I.; Hins, A.G.; Smith, D.L.

    1996-04-01

    To study the mechanical properties of vanadium alloys under neutron irradiation at low temperatures, an experiment was designed and constructed for irradiation in the Advanced Test Reactor (ATR). The experiment contained Charpy, tensile, compact tension, TEM, and creep specimens of vanadium alloys. It also contained limited low-activation ferritic steel specimens as part of the collaborative agreement with Monbusho of Japan. The design irradiation temperatures for the vanadium alloy specimens in the experiment are {approx}200 and 300{degrees}C, achieved with passive gap-gap sizing and fill gas blending. To mitigate vanadium-to-chromium transmutation from the thermal neutron flux, the test specimens are contained inside gadolinium flux filters. All specimens are lithium-bonded. The irradiation started in Cycle 108A (December 3, 1995) and is expected to have a duration of three ATR cycles and a peak influence of 4.4 dpa.

  1. Cr-Al coatings on low carbon steel prepared by a mechanical alloying technique

    NASA Astrophysics Data System (ADS)

    Hia, A. I. J.; Sudiro, T.; Aryanto, D.; Sebayang, K.

    2016-08-01

    Four different compositions of Cr and Al coatings as Cr10o, Cr87.5Al12.5, Cr5oAl5o, and Al100 have been prepared on the surface of low carbon steel by a mechanical alloying technique. The composition of each powder was milled for 2 hour in a stainless steel crucible with a ball to powder ratio of 10:1. Hereafter, the Cr-Al powder and substrate were mechanical alloyed in air for 1 hour. Heat treatment of coated sample were carried out at 800°C in a vacuum furnace. In order to characterize the phase composition and microstructure of the coating before and after heat treatment, XRD and SEM-EDX were used. The results show that Cr, Cr-Al or Al coatings were formed on the surface of low carbon steel. After heat treatment, new phases and interdiffusion zone were formed in the coating and at the coating/steel interface, depending on the coating composition.

  2. Thermochemical Analysis of Phases Formed at the Interface of a Mg alloy-Ni-plated Steel Joint during Laser Brazing

    NASA Astrophysics Data System (ADS)

    Nasiri, Ali M.; Chartrand, Patrice; Weckman, David C.; Zhou, Norman Y.

    2013-04-01

    The thermodynamic stability of precipitated phases at the steel-Ni-Mg alloy interface during laser brazing of Ni-plated steel to AZ31B magnesium sheet using AZ92 magnesium alloy filler wire has been evaluated using FactSage thermochemical software. Assuming local chemical equilibrium at the interface, the chemical activity-temperature-composition relationships of intermetallic compounds that might form in the steel-Ni interlayer-AZ92 magnesium alloy system in the temperature range of 873 K to 1373 K (600 °C to 1100 °C) were estimated using the Equilib module of FactSage. The results provided better understanding of the phases that might form at the interface of the dissimilar metal joints during the laser brazing process. The addition of a Ni interlayer between the steel and the Mg brazing alloy was predicted to result in the formation of the AlNi, Mg2Ni, and Al3Ni2 intermetallic compounds at the interface, depending on the local maximum temperature. This was confirmed experimentally by laser brazing of Ni electro-plated steel to AZ31B-H24 magnesium alloy using AZ92 magnesium alloy filler wire. As predicted, the formation of just AlNi and Mg2Ni from a monotectic and eutectic reaction, respectively, was observed near the interface.

  3. Simultaneous material flow analysis of nickel, chromium, and molybdenum used in alloy steel by means of input-output analysis.

    PubMed

    Nakajima, Kenichi; Ohno, Hajime; Kondo, Yasushi; Matsubae, Kazuyo; Takeda, Osamu; Miki, Takahiro; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2013-05-01

    Steel is not elemental iron but rather a group of iron-based alloys containing many elements, especially chromium, nickel, and molybdenum. Steel recycling is expected to promote efficient resource use. However, open-loop recycling of steel could result in quality loss of nickel and molybdenum and/or material loss of chromium. Knowledge about alloying element substance flow is needed to avoid such losses. Material flow analyses (MFAs) indicate the importance of steel recycling to recovery of alloying elements. Flows of nickel, chromium, and molybdenum are interconnected, but MFAs have paid little attention to the interconnected flow of materials/substances in supply chains. This study combined a waste input-output material flow model and physical unit input-output analysis to perform a simultaneous MFA for nickel, chromium, and molybdenum in the Japanese economy in 2000. Results indicated the importance of recovery of these elements in recycling policies for end-of-life (EoL) vehicles and constructions. Improvement in EoL sorting technologies and implementation of designs for recycling/disassembly at the manufacturing phase are needed. Possible solutions include development of sorting processes for steel scrap and introduction of easier methods for identifying the composition of secondary resources. Recovery of steel scrap with a high alloy content will reduce primary inputs of alloying elements and contribute to more efficient resource use.

  4. Simultaneous material flow analysis of nickel, chromium, and molybdenum used in alloy steel by means of input-output analysis.

    PubMed

    Nakajima, Kenichi; Ohno, Hajime; Kondo, Yasushi; Matsubae, Kazuyo; Takeda, Osamu; Miki, Takahiro; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2013-05-01

    Steel is not elemental iron but rather a group of iron-based alloys containing many elements, especially chromium, nickel, and molybdenum. Steel recycling is expected to promote efficient resource use. However, open-loop recycling of steel could result in quality loss of nickel and molybdenum and/or material loss of chromium. Knowledge about alloying element substance flow is needed to avoid such losses. Material flow analyses (MFAs) indicate the importance of steel recycling to recovery of alloying elements. Flows of nickel, chromium, and molybdenum are interconnected, but MFAs have paid little attention to the interconnected flow of materials/substances in supply chains. This study combined a waste input-output material flow model and physical unit input-output analysis to perform a simultaneous MFA for nickel, chromium, and molybdenum in the Japanese economy in 2000. Results indicated the importance of recovery of these elements in recycling policies for end-of-life (EoL) vehicles and constructions. Improvement in EoL sorting technologies and implementation of designs for recycling/disassembly at the manufacturing phase are needed. Possible solutions include development of sorting processes for steel scrap and introduction of easier methods for identifying the composition of secondary resources. Recovery of steel scrap with a high alloy content will reduce primary inputs of alloying elements and contribute to more efficient resource use. PMID:23528100

  5. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-06-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  6. Plastic Localization Phenomena in a Mn-Alloyed Austenitic Steel

    NASA Astrophysics Data System (ADS)

    Scavino, G.; D'Aiuto, F.; Matteis, P.; Russo Spena, P.; Firrao, D.

    2010-03-01

    A 0.5 wt pct C, 22 wt pct Mn austenitic steel, recently proposed for fabricating automotive body structures by cold sheet forming, exhibits plastic localizations (PLs) during uniaxial tensile tests, yet showing a favorable overall strength and ductility. No localization happens during biaxial Erichsen cupping tests. Full-thickness tensile and Erichsen specimens, cut from as-produced steel sheets, were polished and tested at different strain rates. During the tensile tests, the PL phenomena consist first of macroscopic deformation bands traveling along the tensile axis, and then of a series of successive stationary deformation bands, each adjacent to the preceding ones; both types of bands involve the full specimen width and yield a macroscopically observable surface relief. No comparable surface relief was observed during the standard Erichsen tests. Because the stress state is known to influence PL phenomena, reduced-width Erichsen tests were performed on polished sheet specimens, in order to explore the transition from biaxial to uniaxial loading; surface relief lines were observed on a 20-mm-wide specimen, but not on wider ones.

  7. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    NASA Astrophysics Data System (ADS)

    Indira, K.; Nishimura, T.

    2016-10-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  8. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    NASA Astrophysics Data System (ADS)

    Indira, K.; Nishimura, T.

    2016-08-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  9. Intergranular fracture of low-alloy cast steel

    SciTech Connect

    Cao Li; Zhou Guangying

    1996-02-01

    A series of microstructural, macrostructural, and fracture observations, mechanical properties tests, and analyses of electroextracted nonmetallic inclusions have been made on samples from two high-carbon Cr and Cr-Mo cast-steel rolls. The fracture comparison test at 950 C and room temperature showed that intercrystalline fracture occurs at high temperatures. AlN precipitates were extracted from the surfaces of rock-candy-type fractures. Well-defined dendrites are seen in some places in the cracked area. Close to them, coarse carbide needles and ledeburites, which are rich in Cr and Mn, are precipitated along the primary austenite grain boundaries. An explanation is given for the occurrence of the intercrystalline fracture in accordance with the test results, and measures are suggested to eliminate this kind of defect.

  10. Alternative Fabrication Routes toward Oxide-Dispersion-Strengthened Steels and Model Alloys

    NASA Astrophysics Data System (ADS)

    Bergner, Frank; Hilger, Isabell; Virta, Jouko; Lagerbom, Juha; Gerbeth, Gunter; Connolly, Sarah; Hong, Zuliang; Grant, Patrick S.; Weissgärber, Thomas

    2016-07-01

    The standard powder metallurgy (PM) route for the fabrication of oxide-dispersion-strengthened (ODS) steels involves gas atomization to produce a prealloyed powder, mechanical alloying (MA) with fine oxide powders, consolidation, and finally thermal/thermomechanical treatment (TMT). It is well established that ODS steels with superior property combinations, for example, creep and tensile strength, can be produced by this PM/MA route. However, the fabrication process is complex and expensive, and the fitness for scaling up to the industrial scale is limited. At the laboratory scale, production of small amounts of well-controlled model systems continues to be desirable for specific purposes, such as modeling-oriented experiments. Thus, from the laboratory to industrial application, there is growing interest in complementary or alternative fabrication routes for ODS steels and related model systems, which offer a different balance of cost, convenience, properties, and scalability. This article reviews the state of the art in ODS alloy fabrication and identifies promising new routes toward ODS steels. The PM/AM route for the fabrication of ODS steels is also described, as it is the current default process. Hybrid routes that comprise aspects of both the PM route and more radical liquid metal (LM) routes are suggested to be promising approaches for larger volumes and higher throughput of fabricated material. Although similar uniformity and refinement of the critical nanometer-sized oxide particles has not yet been demonstrated, ongoing innovations in the LM route are described, along with recent encouraging preliminary results for both extrinsic nano-oxide additions and intrinsic nano-oxide formation in variants of the LM route. Finally, physicochemical methods such as ion beam synthesis are shown to offer interesting perspectives for the fabrication of model systems. As well as literature sources, examples of progress in the authors' groups are also highlighted.

  11. Alternative Fabrication Routes toward Oxide-Dispersion-Strengthened Steels and Model Alloys

    NASA Astrophysics Data System (ADS)

    Bergner, Frank; Hilger, Isabell; Virta, Jouko; Lagerbom, Juha; Gerbeth, Gunter; Connolly, Sarah; Hong, Zuliang; Grant, Patrick S.; Weissgärber, Thomas

    2016-11-01

    The standard powder metallurgy (PM) route for the fabrication of oxide-dispersion-strengthened (ODS) steels involves gas atomization to produce a prealloyed powder, mechanical alloying (MA) with fine oxide powders, consolidation, and finally thermal/thermomechanical treatment (TMT). It is well established that ODS steels with superior property combinations, for example, creep and tensile strength, can be produced by this PM/MA route. However, the fabrication process is complex and expensive, and the fitness for scaling up to the industrial scale is limited. At the laboratory scale, production of small amounts of well-controlled model systems continues to be desirable for specific purposes, such as modeling-oriented experiments. Thus, from the laboratory to industrial application, there is growing interest in complementary or alternative fabrication routes for ODS steels and related model systems, which offer a different balance of cost, convenience, properties, and scalability. This article reviews the state of the art in ODS alloy fabrication and identifies promising new routes toward ODS steels. The PM/AM route for the fabrication of ODS steels is also described, as it is the current default process. Hybrid routes that comprise aspects of both the PM route and more radical liquid metal (LM) routes are suggested to be promising approaches for larger volumes and higher throughput of fabricated material. Although similar uniformity and refinement of the critical nanometer-sized oxide particles has not yet been demonstrated, ongoing innovations in the LM route are described, along with recent encouraging preliminary results for both extrinsic nano-oxide additions and intrinsic nano-oxide formation in variants of the LM route. Finally, physicochemical methods such as ion beam synthesis are shown to offer interesting perspectives for the fabrication of model systems. As well as literature sources, examples of progress in the authors' groups are also highlighted.

  12. Mechanically Alloyed-Oxide Dispersion Strengthened Steels for Use in Space Nuclear Power Systems

    NASA Astrophysics Data System (ADS)

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2004-02-01

    The mechanical and thermo-physical properties of Mechanically Alloyed (MA)-Oxide Dispersion Strengthened (ODS) steels are reviewed and their potential for use in space nuclear reactor power systems is examined. The three MA-ODS alloys examined are Inconel MA-ODS754 (77.55Ni, 20Cr, 1Fe, 0.5Ti, 0.3Al, 0.05C, and 0.6Y2O3), Incoloy MA-ODS956 (74.45Fe, 20Cr, 4.5Al, 0.5Ti, 0.05C, 0.5Y2O3), and Incoloy MA-ODS957 (84.55Fe, 14Cr, 0.3Mo, 0.9Ti, 0.25Y2O3). The major advantages of these alloys are: (a) their strength at high temperatures (>1000 K) is relatively higher and decreases slower with temperature than niobium (Nb) and molybdenum (Mo) refractory alloys; (b) they are relatively lightweight and less expensive; (c) they have been shown to experience low swelling and embrittlement with exposure to high-energy neutrons (> 0.1 MeV) up to a fluence of 1023 n/cm2; and (d) their high resistance to oxidation and nitration at high temperatures, which simplifies handling and assembly. These MS-ODS alloys are also lighter and much stronger than 316-stainless steel and super-alloys such as Inconel 601, Haynes 25, and Hastalloy-X at moderately high temperatures (688-1000 K). The little data available on the compatibility of the MA-ODS alloys with alkali liquid metals up to 1100 K are encouraging, however, additional tests at typical operation temperatures (1000-1400 K) in liquid metal cooled and alkali metal heat pipe-cooled space nuclear reactors are needed. The anisotropy of the MA-ODS alloys when cold worked, and in particularly when rolled into tubes, should not hinder their use in space nuclear power systems, in which the operation pressure is either near atmospheric or as high as 2 MPa.

  13. Mechanically Alloyed-Oxide Dispersion Strengthened Steels for Use in Space Nuclear Power Systems

    SciTech Connect

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2004-02-04

    The mechanical and thermo-physical properties of Mechanically Alloyed (MA)-Oxide Dispersion Strengthened (ODS) steels are reviewed and their potential for use in space nuclear reactor power systems is examined. The three MA-ODS alloys examined are Inconel MA-ODS754 (77.55Ni, 20Cr, 1Fe, 0.5Ti, 0.3Al, 0.05C, and 0.6Y2O3), Incoloy MA-ODS956 (74.45Fe, 20Cr, 4.5Al, 0.5Ti, 0.05C, 0.5Y2O3), and Incoloy MA-ODS957 (84.55Fe, 14Cr, 0.3Mo, 0.9Ti, 0.25Y2O3). The major advantages of these alloys are: (a) their strength at high temperatures (>1000 K) is relatively higher and decreases slower with temperature than niobium (Nb) and molybdenum (Mo) refractory alloys; (b) they are relatively lightweight and less expensive; (c) they have been shown to experience low swelling and embrittlement with exposure to high-energy neutrons (> 0.1 MeV) up to a fluence of 1023 n/cm2; and (d) their high resistance to oxidation and nitration at high temperatures, which simplifies handling and assembly. These MS-ODS alloys are also lighter and much stronger than 316-stainless steel and super-alloys such as Inconel 601, Haynes 25, and Hastalloy-X at moderately high temperatures (688-1000 K). The little data available on the compatibility of the MA-ODS alloys with alkali liquid metals up to 1100 K are encouraging, however, additional tests at typical operation temperatures (1000-1400 K) in liquid metal cooled and alkali metal heat pipe-cooled space nuclear reactors are needed. The anisotropy of the MA-ODS alloys when cold worked, and in particularly when rolled into tubes, should not hinder their use in space nuclear power systems, in which the operation pressure is either near atmospheric or as high as 2 MPa.

  14. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    NASA Astrophysics Data System (ADS)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  15. Thermal Diffusivity and Thermal Conductivity of Five Different Steel Alloys in the Solid and Liquid Phases

    NASA Astrophysics Data System (ADS)

    Wilthan, B.; Schützenhöfer, W.; Pottlacher, G.

    2015-08-01

    The need for characterization of thermophysical properties of steel and nickel-based alloys was addressed in the FFG-Bridge Project 810999 in cooperation with a partner from industry, Böhler Edelstahl GmbH & Co KG. To optimize numerical simulations of production processes, such as remelting or plastic deformation, additional, and more accurate data were necessary for the alloys under investigation. With a fast ohmic pulse heating circuit system, the temperature-dependent specific electrical resistivity, density, and specific heat capacity for a set of five high alloyed steels were measured. Hence, using the Wiedemann-Franz law with a Lorenz number of , the thermal diffusivity and thermal conductivity could be calculated for the solid and liquid phases up to temperatures of 2500 K. This experimental approach is limited by the following requirements for the specimens: they have to be electrically conducting, the melting point has to be high enough for the implemented pyrometric temperature measurement, and one has to be able to draw wires of the material. The latter restriction is technologically challenging with some of the materials being very brittle. For all samples, electrical and temperature signals are recorded and a fast shadowgraph method is used to measure the volume expansion. For each material under investigation, a set of data including the chemical composition, the density at room temperature, solidus and liquidus temperatures, and the change of enthalpy, resistivity, density, thermal conductivity, and thermal diffusivity as a function of temperature is reported.

  16. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  17. Study of electroless Ni-W-P alloy coating on martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Nikitasari, Arini; Mabruri, Efendi

    2016-04-01

    Electroless nickel phospor (Ni-P) is widely used in many industries due to their corrosion and wear resistance, coating uniformity, and ability to coat non-conductive surfaces. The unique properties of tungsten such as high hardness, higher melting point, lower coefficient of linear thermal expansion, and high tensile strength have created a lot of interest in developing ternary Ni-W-P alloys. This article presents the study of electroless Ni-W-P alloys coating using acid or alkaline bath on martensitic stainless steel. Nickel sulfate and sodium tungstate were used as nickel and tungsten sources, respectively, and sodium hypophosphite was used as a reducing agent. Acid or alkaline bath refer to bath pH condition was adjusted by adding sulfuric acid. Martensitic stainless steel was immersed in Ni-W-P bath for 15, 30, and 60 minutes. The substrate of martensitic stainless steel was subjected to pre-treatment (polishing and cleaning) and activation prior to electroless plating. The plating characteristics were investigated for concentration ratio of nickel and hypophosphite (1:3), sodium tungstate concentration 0,1 M, immersion time (15 min, 30 min, 60 min), and bath condition (acid, alkaline). The electroless Ni-W-P plating was heat treated at 400°C for 1 hour. Deposits were characterized using scanning electron microscope (SEM) and corrosion measurement system (CMS).

  18. Laser Peening - A Processing Tool to Strengthen Metals or Alloys

    SciTech Connect

    Chen, H-L; Hackel, L A

    2003-09-01

    Laser peening is an emerging modern process that impresses a compressive stress into the surfaces of metals or alloys. This treatment can reduce the rate of fatigue cracking and stress corrosion cracking in structural metals or alloys needed for aerospace, nuclear power plants, and military applications. Laser peening could also be used to form metals or alloys into precise shapes without their yielding, leaving their surfaces in a crack resistant compressive state.

  19. Microstructure design of low alloy transformation-induced plasticity assisted steels

    NASA Astrophysics Data System (ADS)

    Zhu, Ruixian

    The microstructure of low alloy Transformation Induced Plasticity (TRIP) assisted steels has been systematically varied through the combination of computational and experimental methodologies in order to enhance the mechanical performance and to fulfill the requirement of the next generation Advanced High Strength Steels (AHSS). The roles of microstructural parameters, such as phase constitutions, phase stability, and volume fractions on the strength-ductility combination have been revealed. Two model alloy compositions (i.e. Fe-1.5Mn-1.5Si-0.3C, and Fe-3Mn-1Si-0.3C in wt%, nominal composition) were studied. Multiphase microstructures including ferrite, bainite, retained austenite and martensite were obtained through conventional two step heat treatment (i.e. intercritical annealing-IA, and bainitic isothermal transformation-BIT). The effect of phase constitution on the mechanical properties was first characterized experimentally via systematically varying the volume fractions of these phases through computational thermodynamics. It was found that martensite was the main phase to deteriorate ductility, meanwhile the C/VA ratio (i.e. carbon content over the volume fraction of austenite) could be another indicator for the ductility of the multiphase microstructure. Following the microstructural characterization of the multiphase alloys, two microstructural design criteria (i.e. maximizing ferrite and austenite, suppressing athermal martensite) were proposed in order to optimize the corresponding mechanical performance. The volume fraction of ferrite was maximized during the IA with the help of computational thermodyanmics. On the other hand, it turned out theoretically that the martensite suppression could not be avoided on the low Mn contained alloy (i.e. Fe- 1.5Mn-1.5Si-0.3C). Nevertheless, the achieved combination of strength (~1300MPa true strength) and ductility (˜23% uniform elongation) on the low Mn alloy following the proposed design criteria fulfilled the

  20. Mode III fatigue crack propagation in low alloy steel

    NASA Astrophysics Data System (ADS)

    Ritchie, R. O.; McClintock, F. A.; Nayeb-Hashemi, H.; Ritter, M. A.

    1982-01-01

    To provide a basis for estimating fatigue life in large rotating generator shafts subjected to transient oscillations, a study is made of fatigue crack propagation in Mode III (anti-plane shear) in torsionally-loaded spheroidized AISI4340 steel, and results compared to analogous behavior in Mode I. Torsional S/N curves, determined on smooth bars containing surface defects, showed results surprisingly close to expected unnotched Mode I data, with lifetime increasing from 104 cycles at nominal yield to 106 cycles at half yield. Fatigue crack growth rates in Mode III, measured on circumferentially-notched samples, were found to be slower than in Mode I, although still power-law related to the alternating stress intensity (△K III) for small-scale yielding. Mode III growth rates were only a small fraction (0.002 to 0.0005) of cyclic crack tip displacements (△CTD III) per cycle, in contrast to Mode I where the fraction was much larger (0.1 to 0.01). A micromechanical model for Mode III growth is proposed, where crack advance is considered to take place by a Mode II coalescence of cracks, initiated at inclusions ahead of the main crack front. This mechanism is consistent with the crack increment being a small fraction of △CTDIII per cycle.

  1. Creep deformation modeling of a tool steel with a tempered martensitic structure used for extrusion dies

    NASA Astrophysics Data System (ADS)

    Reggiani, Barbara; Donati, Lorenzo; Tomesani, Luca

    2011-05-01

    Aim of an extrusion die is to allow the production of the profile with the required dimension tolerances and quality level. One of the main impediment to achieve this aim could be an excessive die deformation due to the high cyclic loads and temperatures acting on the die during the extrusion process. In order to investigate the mechanisms that influence the die deformation, a physical experiment reproducing the thermo-mechanical conditions of a die was performed on a martensitic tool steel used for extrusion tools (AISI H11). The design of experiment consisted of 4 levels of temperature, 3 levels of stress and 3 types of load, i.e. pure creep, pure fatigue and creep-fatigue. In all cases, the same pattern of the mandrel displacement-time curve was found consisting of 3 stages as those typical of the strain evolution in a standard creep test with a marked primary phase. Thus, with the aim to define an easy-applicable equation to estimate the die deformation, the time hardening creep law was chosen. In order to obtain the temperature gradient within the specimen coupled thermo-electric simulations were previously performed. The nodal temperature have been then imported within the structural model and the mechanical properties assigned to the each element as a function of these values. Coefficients of the time-hardening law were optimized, for each testing condition, on the basis of experimental data starting from values for similar alloys found in literature. The values found were validated against additional experimental data performed with different specimen geometries. A good average agreement was found between experimental and numerical results.

  2. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  3. Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

    NASA Astrophysics Data System (ADS)

    Ghosh, P. K.; Kumar, Ravindra

    2015-02-01

    Surface modification of micro-alloyed HSLA steel plate has been carried out by autogenous conventional and pulse current tungsten inert gas arcing (TIGA) processes at different welding parameters while the energy input was kept constant. At a given energy input the influence of pulse parameters on the characteristics of surface modification has been studied in case of employing single and multi-run procedure. The role of pulse parameters has been studied by considering their summarized influence defined by a factor Φ. The variation in Φ and pulse frequency has been found to significantly affect the thermal behavior of fusion and accordingly the width and penetration of the modified region along with its microstructure, hardness and wear characteristics. It is found that pulsed TIGA is relatively more advantageous over the conventional TIGA process, as it leads to higher hardness, improved wear resistance, and a better control over surface characteristics.

  4. Corrosion of some chromium-nickel steels and alloys in sulfuric acid solutions of sodium sulfite

    SciTech Connect

    Kopeliovich, D.K.; Glagolenko, Yu.V.; Ermolinskii, S.P.

    1988-05-01

    Steels 12Kh18N1OT and 10Kh17N13M3T and alloys 06KhN28MDT and 46KhNM were studied in sulfuric acid solutions containing sodium sulfite and sulfur dioxide to determine the effects of different concentrations of the corrosive constituents on the anodic and cathodic active and passive corrosion behavior of the metals. Polarization curves were obtained with a P-5827 M potentiostat. Addition of sulfite facilitated both electrode processes and the region of the reactive state was broadened due to the shift of passivation potentials to more positive values. The activating effect of sulfite reduction products were confirmed by tests of alloys in spent solutions. This increased likelihood of activation and the decrease of the solutions's own corrosion potential were both attributed to retardation of the cathodic process by lower valence sulfur compounds.

  5. Dynamic deformation and fragmentation response of maraging steel linear cellular alloy

    NASA Astrophysics Data System (ADS)

    Jakus, Adam E.; Fredenberg, David A.; McCoy, Tammy; Thadhani, Naresh; Cochran, Joe K.

    2012-03-01

    The dynamic deformation and fragmentation response of 25% dense 9-cell linear cellular alloy (LCA) made of unaged 250 maraging steel, fabricated using a direct reduction and extrusion technique, is investigated. Explicit finite element simulations were implemented using AUTODYN finite element code. The maraging steel properties were defined using a Johnson-Cook strength model with previously validated parameters. Rod-on-anvil impact tests were performed using the 7.6mm helium gas gun and the transient deformation and fragmentation response was recorded with highspeed imaging. Analysis of observed deformation states of specimens and finite element simulations reveal that in the case of the 9-cell LCA, dissipation of stress and strain occurs along the interior cell wells resulting in significant and ubiquitous buckling prior to confined fragmentation.

  6. High Power Laser Welding. [of stainless steel and titanium alloy structures

    NASA Technical Reports Server (NTRS)

    Banas, C. M.

    1972-01-01

    A review of recent developments in high power, carbon dixoide laser welding is presented. Deep penetration welding in stainless steel to 0.5-in. thick, high speed welding in thin gage rimmed steel and gas shielded welding in Ti-6Al-4V alloy are described. The effects of laser power, power density, focusing optics, gas-shielding techniques, material properties and weld speed on weld quality and penetration are discussed. It is shown that laser welding performance in thin materials is comparable to that of electron beams. It is further shown that high quality welds, as evidenced by NDT, mechanical and metal-lographic tests, can be achieved. The potential of the laser for industrial welding applications is indicated.

  7. Assessment of precipitation in alloy steel using nonlinear Rayleigh surface waves

    NASA Astrophysics Data System (ADS)

    Thiele, Sebastian; Matlack, Kathryn H.; Kim, Jin-Yeon; Qu, Jianmin; Wall, James J.; Jacobs, Laurence J.

    2014-02-01

    Nonlinear ultrasonic waves have shown to be sensitive to various microstructural changes in metals including coherent precipitates; these precipitates introduce a strain field in the lattice structure. The thermal aging of certain alloy steels leads to the formation of coherent precipitates, which pin dislocations and contribute to the generation of a second harmonic component. A precipitate hardenable material namely 17-4 PH stainless steel is thermally treated in this research to obtain different precipitation stages, and then the influence of precipitates on the acoustic nonlinearity parameter is assessed. Conclusions about the microstrucutural changes in the material are drawn based on the results from a nonlinear Rayleigh surface wave measurement and complementary thermo-electric power, hardness and ultrasonic velocity measurements. The results show that the nonlinear parameter is sensitive to coherent precipitates in the material and moreover that precipitation characteristics can be characterized based on the obtained experimental data.

  8. Interface reaction between nickel-base self-fluxing alloy coating and steel substrate

    NASA Astrophysics Data System (ADS)

    Otsubo, F.; Era, H.; Kishitake, K.

    2000-06-01

    The interface reaction between a nickel-base, self-fluxing alloy coating and a steel substrate has been investigated to examine the formation of “pores,” which are observed along the interface of used boiler tubes. It was found that lumpy precipitates form along the interface instead of pores after heating at high temperatures and that the precipitates are of Fe2B boride. The adhesion strength of the coating is not decreased by the formation of Fe2B precipitates along the interface because of the increase of the adhesion due to interdiffusion.

  9. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Chung, H.; Smith, D.L.

    1997-04-01

    The ATR-A1 irradiation experiment in the Advanced Test Reactor (ATR) was a collaborative U.S./Japan effort to study at low temperatures the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation was completed on May 5, 1996, as planned, after achieving an estimated neutron damage of 4.7 dpa in vanadium. The capsule has since been kept in the ATR water canal for the required radioactivity cool-down. Planning is underway for disassembly of the capsule and test specimen retrieval.

  10. Stress Corrosion Cracking Behavior at Inconel and Low Alloy Steel Weld Interfaces

    NASA Astrophysics Data System (ADS)

    Tomota, Yo; Daikuhara, Shin; Nagayama, Shun; Sugawara, Masanori; Ozawa, Norihiko; Adachi, Yoshitaka; Harjo, Stefanus; Hattori, Shigeo

    2014-12-01

    Three-dimensional microstructure observations, macro- to micro-scopic residual stress measurements by three methods and creviced bent beam SCC tests were performed for Inconel/low alloy steel (LAS) weld samples. The possible reasons for the suppression of SCC crack propagation near the weld interface found at a nuclear power plant were estimated to include the crack branching at the grain boundary (GB) parallel to the interface, i.e., Type II GB, compressive residual stresses in the LAS region and crack tip oxidation in the LAS at the interface. The formation mechanism of Type II GB and stress gradient in individual grains in the Inconel are also discussed.

  11. Stress Corrosion Cracking Behavior at Inconel and Low Alloy Steel Weld Interfaces

    NASA Astrophysics Data System (ADS)

    Tomota, Yo; Daikuhara, Shin; Nagayama, Shun; Sugawara, Masanori; Ozawa, Norihiko; Adachi, Yoshitaka; Harjo, Stefanus; Hattori, Shigeo

    2014-09-01

    Three-dimensional microstructure observations, macro- to micro-scopic residual stress measurements by three methods and creviced bent beam SCC tests were performed for Inconel/low alloy steel (LAS) weld samples. The possible reasons for the suppression of SCC crack propagation near the weld interface found at a nuclear power plant were estimated to include the crack branching at the grain boundary (GB) parallel to the interface, i.e., Type II GB, compressive residual stresses in the LAS region and crack tip oxidation in the LAS at the interface. The formation mechanism of Type II GB and stress gradient in individual grains in the Inconel are also discussed.

  12. Examination of the Oxidation Protection of Zinc Coatings Formed on Copper Alloys and Steel Substrates

    NASA Astrophysics Data System (ADS)

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-01

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  13. EXAMINATION OF THE OXIDATION PROTECTION OF ZINC COATINGS FORMED ON COPPER ALLOYS AND STEEL SUBSTRATES

    SciTech Connect

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-21

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  14. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  15. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  16. Gas bubbles evolution peculiarities in ferritic-martensitic and austenitic steels and alloys under helium-ion irradiation

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Kalashnikov, A. N.; Kalin, B. A.; Binyukova, S. Yu

    2003-12-01

    Transmission electron microscopy has been used to investigate the gas bubble evolution in model alloys of the Fe-C system, ferritic-martensitic steels of 13Cr type, nickel and austenitic steels under 40-keV helium-ion irradiation up to a fluence of 5 × 10 20 m -2 at the temperature of 920 K. It was shown that helium-ion irradiation at high temperature resulted in formation of bubbles with a greater size and a smaller density in Fe and ferritic-martensitic steels than those in nickel and austenitic steels. Large gaseous bubbles in ferritic component are uniformly distributed in grains body in Fe-C alloys as well as in ferritic-martensitic steels. The bubbles with a higher density and a smaller size than those in ferritic component are formed in martensitic grains of steels and Fe-C alloys with a high carbon content ( NC>0.01 wt%), which leads to a small level of swelling of martensite in comparison with that of ferrite. In addition, the bubbles in martensitic grains have a tendency to ordered distribution.

  17. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  18. Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired Mechanical and Corrosion Properties.

    SciTech Connect

    Dulikravich, George S.; Sikka, Vinod K.; Muralidharan, G.

    2006-06-01

    The goal of this project was to adapt and use an advanced semi-stochastic algorithm for constrained multiobjective optimization and combine it with experimental testing and verification to determine optimum concentrations of alloying elements in heat-resistant and corrosion-resistant H-series stainless steel alloys that will simultaneously maximize a number of alloy's mechanical and corrosion properties.

  19. Brooklyn Union develops tool for replacing steel, cast iron mains

    SciTech Connect

    Marazzo, J.J. )

    1994-12-01

    Over the last 10 years, Brooklyn Union Gas Co. has undergone significant changes in the methods it has used to install gas service and gas main systems. Recently, Brooklyn Union engineers developed a user friendly method of replacing steel and cast iron gas mains and service lines with same size or larger polyethylene pipe without using conventional trench excavation. The system, known as the ''Bullet'' pipe replacement system, involves splitting steel and cast iron pipe using a series of rolling cutter wheels. After consecutive cutting wheels completely penetrate both pipe and fittings, both pipe and soil are spread with an expander and new polyethylene pipe is inserted. The ''Bullet'' pipe splitting system for 1[1/4] in. (32 mm) through 6 in. (150 mm) diameter has been developed.

  20. Low temperature mechanical properties, fractographic and metallographic evaluation of several alloy steels

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1973-01-01

    The mechanical properties are presented of alloy steels, 4130, 4140, 4340, 6150, and 8740. Test specimens were manufactured from approximately 1.00 inch (2.54 cm) diameter bar stock which had been heat treated to two different hardness levels. The following mechanical tests were performed at temperatures of 80 F (+26.7 C), 0 F (-17.8 C), -100 F (-73 C), and -200 F (-129 C): (1) tensile test (Ultimate, yield, modulus, elongation, and reduction of area), (2) notched tensile test, (3) charpy V-notched impact test (impact energy), and (4) double shear strength test (ultimate and yield). The test data indicate excellent tensile strength, notched/unnotched tensile ratios, ductility, impact, and shear properties at all test temperatures, except at -200 F (-129 C) where the impact strength of the higher strength group of alloy steels, 4130 (Rc-37) and 4140 (Rc-44) decreased to approximately 9 ft. lbs. (12 joules) and 6 ft. lbs. (8 joules), respectively. Chemical, metallographic, and fractographic analyses were also performed to evaluate microstructure, microhardness and the effect of decrease in temperature on the ductile to brittle failure transition.

  1. Effect of alloying elements and residuals on corrosion resistance of type 444 stainless steel

    SciTech Connect

    Dowling, N.J.E.; Kim, Y.H.; Ahn, S.K.; Lee, Y.D.

    1999-02-01

    The principal criteria for the corrosion resistance of intermediate-grade ferritic stainless steels (SS) were examined in a neutral chloride (Cl{sup {minus}}) solution. The effect of increasing quantities of chromium and molybdenum was estimated for several heats in terms of the breakdown potential (E{sub b}). The effect of inclusions (particularly the oxide-sulfide type) in type 444 SS ([UNS S44400] 19% Cr-2% Mo-Nb or 19% Cr-2% Mo alloy), combined with the alloying element trend, permitted derivation of an expression that integrated both phenomena. The expression represents the mutually opposing effects of the chromium/molybdenum passive film reinforcement as represented by the pitting resistance equivalent number (PREN), as well as incorporating the deleterious contribution of the inclusion density ({Psi}/mm{sup 2}). Aluminum reduced the total inclusion content, which was associated with an increase in E{sub b}. Since no aluminum was detected in the passive film of high aluminum steels, it appeared likely that the prime effect of this element on corrosion resistance was via inclusion suppression. Corrosion studies of welded type 444 SS demonstrated that dual stabilization with low individual concentrations of titanium and niobium provided optimum corrosion resistance. This apparent synergism of niobium and titanium was independent of the surface of the welded materials, which were examined in the as-received, pickled, or polished states. The effect of the surface state in all cases was shown to exercise a critical effect on passive behavior.

  2. A study of microstructure, quasi-static response, fatigue, deformation and fracture behavior of high strength alloy steels

    NASA Astrophysics Data System (ADS)

    Kannan, Manigandan

    The history of steel dates back to the 17th century and has been instrumental in the betterment of every aspect of our lives ever since, from the pin that holds the paper together to the Automobile that takes us to our destination steel touches everyone every day. Path breaking improvements in manufacturing techniques, access to advanced machinery and understanding of factors like heat treatment, corrosion resistance have aided in the advancement in the properties of steel in the last few years. In this dissertation document, the results of a study aimed at the influence of alloy chemistry, processing and influence of the quasi static and fatigue behavior of seven alloy steels is discussed. The microstructure of the as-received steel was examined and characterized for the nature and morphology of the grains and the presence of other intrinsic features in the microstructure. The tensile, cyclic fatigue and bending fatigue tests were done on a fully automated closed-loop servo-hydraulic test machine at room temperature. The failed samples of high strength steels were examined in a scanning electron microscope for understanding the fracture behavior, especially the nature of loading be it quasi static, cyclic fatigue or bending fatigue . The quasi static and cyclic fatigue fracture behavior of the steels examined coupled with various factors contributing to failure are briefly discussed in light of the conjoint and mutually interactive influences of intrinsic microstructural effects, nature of loading, and stress (load)-deformation-microstructural interactions.

  3. Initiation of environmentally-assisted cracking in low-alloy steels

    SciTech Connect

    Wire, G.L.; Li, Y.Y.

    1996-06-01

    Environmentally-Assisted Cracking (EAC) in low alloy steels is activated by a critical level of sulfide ions at the crack tip, which is produced from dissolution of sulfide inclusions (MnS, FeS, etc.) in the steel following exposure by a growing crack. EAC of concern herein is the increase of fatigue crack growth rate of up to 40 to 100 times the rate in air that occurs at 240--300 C in high temperature LWR or boiler water environments. The initiation of EAC is the onset of the higher fatigue crack growth rates in fully developed cracks already presumed to be present due to fatigue, stress corrosion cracking, or induced by fabrication. Initiation of EAC is induced by a change in loading parameters causing the fatigue crack growth rate to increase from a small multiple (2--4) to 40--100 times the air rate. A steady state theory developed by Combrade, suggests that EAC will initiate only above a critical crack velocity and cease below this same velocity. However, more recent tests show that EAC can persist down to much lower velocities (100 times lower) in low oxygen water at slightly lower temperatures. A special set of experiments on high sulfur plate material demonstrate that EAC will not initiate from surface cracks with low sulfide inventories at low crack tip velocities. Transient diffusion calculations show that a finite crack extension at a high crack tip velocity is necessary to initiate EAC, providing a possible explanation for the lack of high crack growth observations reported in low alloy steels in structural applications involving low oxygen environments.

  4. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  5. Infrared repair brazing of 403 stainless steel with a nickel-based braze alloy

    NASA Astrophysics Data System (ADS)

    Shiue, R. K.; Wu, S. K.; Hung, C. M.

    2002-06-01

    Martensitic stainless steel (403SS) is extensively used for intermediate and low-pressure steam turbine blades in fossil-fuel power plants. The purpose of this investigation is to study the repair of shallow cracks on the surface of 403SS steam turbine blades by infrared repair brazing using rapid thermal cycles. A nickel-based braze alloy (NICROBRAZ LM) is used as filler metal. The braze alloy after brazing is primarily comprised of borides and an FeNi3 matrix with different amounts of alloying elements, especially B and Si. As the brazing temperature increases, more Fe atoms are dissolved into the molten braze. Some boron atoms diffuse into the 403SS substrate primarily via grain boundary diffusion and form B-Cr-Fe intermetallic precipitates along the grain boundaries. The LM filler metal demonstrates better performance than 403SS in both microhardness and wear tests. It is also noted that specimens brazed in a vacuum have less porosity than those brazed in an Ar atmosphere. The shear strength of the joint is around 300 MPa except for specimens brazed in short time periods, e.g., 5 seconds in Ar flow and 30 seconds in vacuum. The fractographs mainly consist of brittle fractures and no ductile dimple fractures observed in the scanning electron microscope (SEM) examination.

  6. Quantitative observations of hydrogen-induced, slow crack growth in a low alloy steel

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.; Williams, D. P.

    1973-01-01

    Hydrogen-induced slow crack growth, da/dt, was studied in AISI-SAE 4130 low alloy steel in gaseous hydrogen and distilled water environments as a function of applied stress intensity, K, at various temperatures, hydrogen pressures, and alloy strength levels. At low values of K, da/dt was found to exhibit a strong exponential K dependence (Stage 1 growth) in both hydrogen and water. At intermediate values of K, da/dt exhibited a small but finite K dependence (Stage 2), with the Stage 2 slope being greater in hydrogen than in water. In hydrogen, at a constant K, (da/dt) sub 2 varied inversely with alloy strength level and varied essentially in the same complex manner with temperature and hydrogen pressure as noted previously. The results of this study provide support for most of the qualitative predictions of the lattice decohesion theory as recently modified by Oriani. The lack of quantitative agreement between data and theory and the inability of theory to explain the observed pressure dependence of slow crack growth are mentioned and possible rationalizations to account for these differences are presented.

  7. Effect of superheat on macrostructure and macrosegregation in continuous cast low-alloy steel slabs

    NASA Astrophysics Data System (ADS)

    Pikkarainen, T.; Vuorenmaa, V.; Rentola, I.; Leinonen, M.; Porter, D.

    2016-03-01

    The effect of superheat on grain sedimentation and macrosegregation has been investigated using experimental castings of a low-alloyed steel grade. With a high superheat of ∼ 40 °C, the central equiaxed parts of the slabs consisted of randomly oriented fine dendrites but with a low superheat of ∼ 10 °C, coarse globular structures formed. The mean carbon content measured with optical emission spectroscopy was of the order of 15% smaller with coarse globular structures than in fine equiaxed dendritic structures. Electron probe microanalysis of other alloying elements indicates that the negative segregation in the slab central zones is caused by sedimentation of globulites. With superheat in the range ∼ 20 - 40 °C, the equiaxed zone is bordered by a columnar to equiaxed transition (CET) zone. In this region a positive macrosegregation of carbon and other alloying elements was observed. These phenomena are important when considering the through-thickness properties of the slabs and final products.

  8. Effect of Austempering Conditions on the Microstructure and Tensile Properties of Low Alloyed Sintered Steel

    NASA Astrophysics Data System (ADS)

    Campos, M.; Sicre-Artalejo, J.; Muñoz, J. J.; Torralba, J. M.

    2010-07-01

    Because of the combination of strength and toughness, much interest has been focused on austempered sintered low-alloyed steels. Implementation of this treatment for powder metal components has been limited by interaction between the open porosity of the material and the cooling fluid. This work discusses the influence of different austempering environments and parameters on the microstructure and, as a consequence, on the final properties. The sintered steels selected are based on two different prealloyed powders, Fe-1.5Cr-0.2Mo and Fe-1.5Mo, with the addition of 0.6 wt pct graphite. Green samples with medium density (7.3 g/cm3) were sintered at 1393 and 1523 K (1120 and 1250 °C) to ensure a decrease in open porosity. The austempering treatment process requires austenitizing at 1133 K (860 °C) for 2 hours followed by quenching in different baths at 563 K (290 °C). The final strength and ductility are dependent upon the relative amounts of ferrite, pearlite, and bainite phases present in the austempered steel. Discussion of the experimental results compares the as-sintered and the austempered observations as well as the relationship between mechanical properties and the phases present in the final microstructures.

  9. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented.

  10. Threshold velocity for environmentally-assisted cracking in low alloy steels

    SciTech Connect

    Wire, G.L.; Kandra, J.T.

    1997-04-01

    Environmentally Assisted Cracking (EAC) in low alloy steels is generally believed to be activated by dissolution of MnS inclusions at the crack tip in high temperature LWR environments. EAC is the increase of fatigue crack growth rate of up to 40 to 100 times the rate in air that occurs in high temperature LWR environments. A steady state theory developed by Combrade, suggested that EAC will initiate only above a critical crack velocity and cease below this same velocity. A range of about twenty in critical crack tip velocities was invoked by Combrade, et al., to describe data available at that time. This range was attributed to exposure of additional sulfides above and below the crack plane. However, direct measurements of exposed sulfide densities on cracked specimens were performed herein and the results rule out significant additional sulfide exposure as a plausible explanation. Alternatively, it is proposed herein that localized EAC starting at large sulfide clusters reduces the calculated threshold velocity from the value predicted for a uniform distribution of sulfides. Calculations are compared with experimental results where the threshold velocity has been measured, and the predicted wide range of threshold values for steels of similar sulfur content but varying sulfide morphology is observed. The threshold velocity decreases with the increasing maximum sulfide particle size, qualitatively consistent with the theory. The calculation provides a basis for a conservative minimum velocity threshold tied directly to the steel sulfur level, in cases where no details of sulfide distribution are known.

  11. Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

    PubMed

    Tsujino, Jiromaru; Hidai, Kazuaki; Hasegawa, Atsushi; Kanai, Ryoichi; Matsuura, Hisanori; Matsushima, Kaoru; Ueoka, Tetsugi

    2002-05-01

    Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration.

  12. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  13. Effect of microstructure on transformation-induced plasticity of silicon-containing low-alloy steel

    SciTech Connect

    Tomita, Yoshiyuki; Morioka, Kojiro

    1997-04-01

    Fe-0.6C-1.5Si-0.8Mn steel was studied to determine the effect of the microstructure on transformation-induced plasticity (TRIP) of silicon-containing low-alloy steel. A remarkable increase in elongation through TRIP can develop in the steel subjected to the following heat treatments: (1) austemper combined with subcritical annealing (SA Aus-T): subcritical annealing at 993K followed by austempering at 673K and then light tempering (after austenitization at 1173K); (2) austemper coupled with interrupted quenching (IQ Aus-T): interrupted quenching at 533K followed by austempering at 673K and light tempering (after austenization at 1,173K). The SA Aus-T treatment produced the triple structures of carbide-free upper bainite, retained austenite ({gamma}R), and free ferrite. As a result of the IQ Aus-T treatment, the triple structures of carbide-free upper bainite, {gamma}R, and tempered martensite appeared. The results are described and microstructural factors in TRIP are discussed.

  14. Microstructure and formability of ZnNi alloy electrodeposited sheet steel

    SciTech Connect

    Lin, C.S.; Lee, H.B.; Hsieh, S.H.

    2000-02-01

    ZnNi alloy electrodeposited sheet steels were made from a chloride bath using a high-speed flow cell. A Ni-rich flash coating was deposited first, upon which the ZnNi coating, with Ni contents ranging from 8 to 16 wt pct, was subsequently electrodeposited. It is demonstrated that the Ni content of the coating affects the forming properties and microstructure of the ZnNi coatings. The hardness of the ZnNi coating increased with Ni content, leading to poor formability and inferior adhesion of the coated steels, as evident from the large amount of coating loss during swift cupping and coating peel-off during low-temperature adhesion tests. On the other hand, the friction force between the coated steel and cupping die decreased with increasing Ni content. At low Ni contents of 8 wt pct, the coating had a porous equiaxed grain structure. As the Ni content increased, the coating surface changed to dense faceted morphologies. A pyramid morphology was observed for 16 wt pct ZnNi coatings. An X-ray diffraction (XRD) analysis showed that all coatings containing up to 16 wt pct Ni contained only {gamma} phase. Transmission electron microscopy (TEM) observations showed the 8 wt pct Ni coating to have a fine-grained structure, which changed to a columnar structure at 16 wt pct Ni. The formation of the columnar structure is explained by the smaller amount of hydrogen discharge as the bath Ni ion concentration increased.

  15. The fracture toughness of borides formed on boronized cold work tool steels

    SciTech Connect

    Sen, Ugur; Sen, Saduman

    2003-06-15

    In this study, the fracture toughness of boride layers of two borided cold work tool steels have been investigated. Boriding was carried out in a salt bath consisting of borax, boric acid, ferro-silicon and aluminum. Boriding was performed at 850 and 950 deg. C for 2 to 7 h. The presence of boride phases were determined by X-ray diffraction (XRD) analysis. Hardness and fracture toughness of borides were measured via Vickers indenter. Increasing of boriding time and temperature leads to reduction of fracture toughness of borides. Metallographic examination showed that boride layer formed on cold work tool steels was compact and smooth.

  16. 78 FR 76653 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-18

    ... reviews were such that full reviews pursuant to section 751(c)(5) of the Act should proceed (78 FR 60316... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine... from Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine. AGENCY: United...

  17. 78 FR 60316 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-01

    ... both that the domestic interested party group response to its notice of institution (78 FR 33103, June... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine..., Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine would be likely to lead to continuation...

  18. 78 FR 25253 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People's Republic of China...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-30

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice''). The review covers 203 companies. See Initiation Notice, 77 FR at 77026-77029. On March 27, 2013, U.S... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the...

  19. 75 FR 6183 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-08

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 74 FR 52744 (October 14, 2009... Pressure Pipe from the People's Republic of China: Postponement of Preliminary Determination of Antidumping... investigation on certain seamless carbon and alloy steel standard, line, and pressure pipe from the...

  20. 76 FR 67407 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Preliminary Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-01

    ... Alloy Steel Wire Rod from Mexico, (76 FR 45509 (July 29, 2011)). We preliminarily determine that, during..., Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002) (Wire Rod... FR 60733 (October 1, 2010). On October 29, 2010, in accordance with 19 CFR 351.213(b), the...

  1. 76 FR 76369 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-07

    ... Less Than Fair Value: Certain Circular Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2... Duty Administrative Reviews and Request for Revocation in Part, 75 FR 81565 (December 28, 2010..., 75 FR at 81565. On January 10, 2011, we received comments on the issue of respondent selection...

  2. 75 FR 77838 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-14

    ...: Final Results of Antidumping Duty Administrative Review, 75 FR 6627 (February 10, 2010) (``SSSS from...: Certain Circular Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (``CWP Order... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 74 FR...

  3. Flight Planning for the International Space Station-Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Matson, D. M.; Loser, W.; Hyers, R. W.; Rogers, J. R.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The paper is an overview of the status and science for the LODESTARS (Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification) research project. The program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  4. The design of an Fe-12Mn-O.2Ti alloy steel for low temperature use

    NASA Technical Reports Server (NTRS)

    Hwang, S. K.; Morris, J. W., Jr.

    1977-01-01

    An investigation was made to improve the low temperature mechanical properties of Fe-8 approximately 12% Mn-O 2Ti alloy steels. A two-phase(alpha + gamma) tempering in combination with cold working or hot working was identified as an effective treatment. A potential application as a Ni-free cryogenic steel was shown for this alloy. It was also shown that an Fe-8Mn steel could be grain-refined by a purely thermal treatment because of its dislocated martensitic structure and absence of epsilon phase. A significant reduction of the ductile-brittle transition temperature was obtained in this alloy. The nature and origin of brittle fracture in Fe-Mn alloys were also investigated. Two embrittling regions were found in a cooling curve of an Fe-12Mn-O 2Ti steel which was shown to be responsible for intergranular fracture. Auger electron spectroscopy identified no segregation during solution-annealing treatment. Avoiding the embrittling zones by controlled cooling led to a high cryogenic toughness in a solution-annealed condition.

  5. 76 FR 36086 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-21

    ... liquids and gases in plumbing and heating systems, air conditioning units, automatic sprinkler systems...: Preliminary Results of Antidumping Duty Administrative Review, 75 FR 78216 (December 15, 2010) (Preliminary... Antidumping Duty Changed Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe from Mexico, 75...

  6. 76 FR 77770 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... liquids and gases in plumbing and heating systems, air conditioning ] units, automatic sprinkler systems... Administrative Review, 76 FR 49437 (August 10, 2011) (Preliminary Results). \\2\\ The Department determined that... Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe From Mexico, 75 FR 82374 (December 30,...

  7. 75 FR 78216 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-15

    ... liquids and gases in plumbing and heating systems, air conditioning units, automatic sprinkler systems... Mexico, 75 FR 67685 (November 3, 2010). Therefore, we are continuing to refer to this entity as TUNA for... Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (Antidumping Duty Order)....

  8. 78 FR 79664 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of the 2011-2012...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-31

    ..., 78 FR 48647 (August 9, 2013) (Preliminary Results). DATES: Effective Date: December 31, 2013. FOR... Less Than Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992...: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003) (reseller policy). For all entries by...

  9. 77 FR 56809 - Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-14

    ..., and Pressure Pipe From Germany, 77 FR 54926 (September 6, 2012), and USITC Publication 4348 (August... external heat. Seamless carbon steel pressure pipe meeting the American Society for Testing and Materials... American Society of Mechanical Engineers (``ASME'') code stress levels. Alloy pipes made to ASTM standard...

  10. 78 FR 28190 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-14

    ... Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800 (August 30, 2002). Notification to Importers This... Antidumping Duty Administrative Review; 2010- 2011, 77 FR 66954 (November 8, 2012) (Preliminary Results... Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1, 2012, the Department...

  11. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-10

    ... Countervailing Duty Administrative Reviews, 75 FR 73036 (November 29, 2010) (``Initiation Notice''). The..., 70 FR 24533 (May 10, 2005). The final results continue to be due 120 days after the publication of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time...

  12. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-08

    ... of Sales at Less Than Fair Value: Carbon and Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800..., Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1, 2012... Rod from Mexico: Affirmative Final Determination of Circumvention of the Antidumping Duty Order, 77...

  13. 76 FR 15941 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-22

    ... From the Republic of Korea: Preliminary Results of the Antidumping Duty Administrative Review, 75 FR... the Tariff Act of 1930, As Amended, 70 FR 24533 (May 10, 2005). Accordingly, the deadline for... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension...

  14. 76 FR 52636 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-23

    ... Administrative Review, 75 FR 67079 (November 1, 2010). In accordance with 19 CFR 351.213(b), on November 30, 2010... Revocation in Part, 75 FR 81565 (December 28, 2010). Wheatland withdrew its request for a review of Husteel... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea:...

  15. [The industrial environment in the electric-furnace steel smelting, converter and open-hearth furnace methods of manufacturing manganese-alloyed steels].

    PubMed

    Karnaukh, N G; Petrov, G A; Gapon, V A; Poslednichenko, I P; Shmidt, S E

    1992-01-01

    Inspection of the environment in manganese-alloyed steel production showed inadequate hygienic conditions of the technological processes employed. Air was more polluted by manganese oxides during the oxygen-converter process though their highest concentrations, 38 times exceeding the MAS, appeared during the casting of steel. An electric furnace coated by dust-noise-proof material and gas cleaning is preferable from a hygienic point of view. The influence of unfavourable microclimate, intensive infrared irradiation and loud noise on workers necessitates automation and mechanization of the process in order to improve the working conditions.

  16. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO/sub 3/-HF

    SciTech Connect

    Ondrejcin, R.S.; McLaughlin, B.D.

    1980-04-01

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO/sub 3/-HF for dissolution, the best alloy for service at 130/sup 0/C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130/sup 0/C, Inconel 671 is best. At 95/sup 0/C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr/sup 4 +/ and Th/sup 4 +/; Al/sup 3 +/ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO/sub 3/-HF used occasionally for flushing and in solutions of HNO/sub 3/ and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures.

  17. Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

    NASA Astrophysics Data System (ADS)

    Lee, Ki-Hyoung; Kim, Min-Chul; Lee, Bong-Sang; Wee, Dang-Moon

    2010-08-01

    The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T0 determination for the tempered martensitic SA508 Gr.4N steels.

  18. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  19. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Štefanikova, Maria; Steiner Petrovič, Darja

    2015-01-01

    In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  20. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lsteel and nickel-base alloys.

  1. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  2. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    SciTech Connect

    Wire, G.L.

    1997-02-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t{sub diss} which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t{sub diss} providing V{sub eac}, the crack tip velocity associated with EAC is less than V{sub In}, the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V{sub eac} need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths.

  3. Irradiation damage behavior of low alloy steel wrought and weld materials

    SciTech Connect

    Stofanak, R.J.; Poskie, T.J.; Li, Y.Y.; Wire, G.L.

    1993-10-01

    A study was undertaken to evaluate the irradiation damage response of several different types of low alloy steel: vintage type ASTM A302 Grade B (A302B) plates and welds containing different Ni and Cu concentrations, 3.5% Ni steels similar to ASTM A508 Class 4, welds containing about 1% Ni (similar to type 105S), and 3.5% Ni steels with ``superclean`` composition. All materials were irradiated at several different irradiation damage levels ranging from 0.0003 to 0.06 dpa at 232C (450F). Complete Charpy V-notch impact energy transition temperature curves were generated for all materials before and after irradiation to determine transition temperature at 4IJ (30 ft-lb) or 47J (35 ft-lb) and the upper shelf energy. Irradiation damage behavior was measured by shift in Charpy 41J or 47J transition temperature ({Delta}TT4{sub 41J} or {Delta}TT{sub 47J}) and lowering of upper shelf Charpy energy at a given irradiation damage level. It was found that chemical composition greatly influenced irradiation damage behavior; highest irradiation damage (greatest {Delta}TT) was found in an A302B type weld containing 1.28% Ni and 0.20% Cu while the least damage was found in 3.5% Ni, 0.05% Cu, superclean wrought materials. Combination of Ni and Cu was found to affect irradiation damage behavior at higher irradiation damage levels in the A302B welds where the 1.28% Ni, 0.20% Cu weld showed more damage than a 0.60% Ni, 0.31% Cu weld. For the 3.5% Ni steels, fabrication influenced irradiation behavior in that a silicon (Si) killed material showed greater irradiation damage than a low silicon material. In general, the 3.5% Ni materials with low copper showed less irradiation damage than the A302B materials.

  4. Effect of treatment by a pulsed magnetic field on the hardness and fracture strength of a hypereutectoid tool steel

    NASA Astrophysics Data System (ADS)

    Vorob'ev, R. A.; Dubinskii, V. N.

    2014-08-01

    Using samples of quenched U10A tool steel (AISI/SAE W1-1.0C steel), the possibility of selecting a regime of the magnetic pulsed treatment that provides a simultaneous increase of the Vickers hardness and fracture resistance (the load that induces a crack nucleation from the indent) that would insure an increase in the steel ductility and resistance of tools produced from it has been demonstrated.

  5. Machine Tool Layout: Outlining a Basic Shape on Flat Steel. Fordson Bilingual Demonstration Project.

    ERIC Educational Resources Information Center

    Ochsner, Alan

    This vocational instructional module on outlining a basic shape on flat steel is one of eight such modules designed to assist recently arrived Arab students, limited in English proficiency (LEP), in critical instructional areas in a comprehensive high school. Goal stated for this module is for the student enrolled in a machine tool course to…

  6. Extractive spectrophotometric method for the determination of vanadium(V) in steels and titanium base alloy

    SciTech Connect

    Yerramilli, A.; Kavipurapu, C.S.; Manda, R.R.; Pillutla, C.M.

    1986-06-01

    Vanadium(V) forms anionic chelates with 4-(2-pyridylazo)-resorcinol (PAR) at pH 5.0-7.8, which can be quantitatively extracted into nitrobenzene as an ion pair with xylometazolonium cation (XMH). The ternary system has an absorption maximum at 540 nm and obeys Beer's law in the range 0-1.8 /sup +/g of vanadium/mL with a molar absorptivity 4.56 x 10/sup 4/ L mol/sup -1/ cm/sup -1/. The Job's method of continuous variations indicated a composition of 1:1:1 for vanadium: PAR:XMH for the extracting species. In the presence of 1,3-diaminocyclohexanetetraacetic acid as a masking agent, the extraction becomes highly selective, and this method can be applied for the determination of vanadium(V), in the presence of various metal ions in synthetic mixtures, in steels, and in titanium base alloy.

  7. Special Features of Fracture of a Solid-State Titanium Alloy - Nickel - Stainless Steel Joint

    NASA Astrophysics Data System (ADS)

    Khazgaliev, R. G.; Mukhametrakhimov, M. Kh.; Imaev, M. F.; Shayakhmetov, R. U.; Mulyukov, R. R.

    2015-10-01

    Microstructure, nanohardness, and special features of fracture of three-phase titanium alloy and stainless steel joint through a nanostructural nickel foil are investigated. Uniformly distributed microcracks are observed in Ti2Ni and TiN3 layers joined at temperatures above T = 700°C, whereas no microcracks are observed in the TiNi layer. This suggests that the reason for microcracking is an anomalously large change in the linear expansion coefficient of the TiNi layer during austenitic-martensitic transformation. Specimens subjected to mechanical tests at T = 20°C are fractured along different layers of the material, namely, in the central part of the specimen they are fractured along the Ti2Тi/TiNi interface, whereas at the edge they are fractured along the TiNi/TiNi3 interface.

  8. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Robert Sindelar, R; Thad Adams, T

    2007-04-18

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  9. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Andrew Duncan, A; Robert Sindelar, R; Thad Adams, T

    2009-04-27

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  10. Effects of Hydrogen on the Fatigue Crack Growth Rate of Low Alloy Steels

    SciTech Connect

    Sang Gyu, Lee; Changheui, Jang; In Sup, Kim

    2006-07-01

    Fatigue crack growth rate of low alloy steels in air and oxygen-controlled water, from room temperature to 288 deg C, were measured and the results were analyzed. In high dissolved oxygen water, the loading frequency effect was observed; on the other hand, the effect of loading frequency was not clearly seen in low dissolved oxygen water. Moreover, crystallographic features, especially the formation of highly localized strained zone, that is related to the hydrogen assisted cracking was observed on the fracture surface of the sample tested in the water environments. To confirm this mechanism, some samples were hydrogen charged and fatigue tested in air and in argon gas, at RT and at 288 deg. C, respectively. The fatigue crack growth rate increased in the hydrogen charged samples. The fracture surface of the hydrogen charged samples showed brittle cracking at 288 deg C as well as at room temperature, which resulted in the fast crack growth rate. (authors)

  11. Oxidation Characteristics of Fe–18Cr–18Mn-Stainless Steel Alloys

    SciTech Connect

    Rawers, James

    2010-10-01

    Air oxidation studies of Fe-18Cr-18Mn stainless steels were conducted at 525°C, 625°C, and 725°C. Alloys were evaluated with respect to changes in oxidation properties as a result of interstitial additions of nitrogen and carbon and of minor solute additions of silicon, molybdenum, and nickel. Interstitial concentrations possibly had a small, positive effect on oxidation resistance. Minor solute additions significantly improved oxidation resistance but could also reduce interstitial solubility resulting in formation of chromium carbides. Loss of solute chromium resulted in a slight reduction in oxidation protection. Oxidation lasting over 500 hours produced a manganese rich, duplex oxide structure: an outer sesquioxide and an inner spinel oxide.

  12. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Smith, D.L.; Matsui, H.

    1996-10-01

    The ATR-A1 irradiation experiment was a collaborative U.S./Japan effort to study at low temperature the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation started in the Advanced Test Reactor (ATR) on November 30, 1995, and ended as planned on May 5, 1996. Total exposure was 132.9 effective full power days (EFPDs) and estimated neutron damage in the vanadium was 4.7 dpa. The vehicle has been discharged from the ATR core and is scheduled to be disassembled in the next reporting period.

  13. Numerical Simulation on Optimization of Center Segregation for 50CrMo Structural Alloy Steel

    NASA Astrophysics Data System (ADS)

    Gao, Xiangzhou; Yang, Shufeng; Li, Jingshe; Liao, Hang

    2016-06-01

    To improve the center segregation of billet for 50CrMo structural alloy steel, a 3D numerical model of solidification and heat transfer process for continuous casting had been established. The influence law of continuous casting process parameters on the secondary dendrite arm spacing (SDAS) and equiaxed crystal ratio had been obtained. It was shown that reducing superheat and casting speed and increasing the secondary cooling intensity could decrease SDAS. Reducing any one of the three parameters could increase the equiaxed crystal ratio. Adjusting only secondary cooling intensity could not make the SDAS and equiaxed crystal ratio change in the desired direction, but regulating the other two parameters could supply this gap. After optimizing the continuous casting process parameters of 50CrMo billet, the defect of center segregation was solved basically.

  14. A Study of Network Defects of a Phosphated Si-containing Low Alloy Steel

    NASA Astrophysics Data System (ADS)

    Chang, Yao-Nan; Liou, Horng-Yih; Chen, Pei-Li

    2008-10-01

    This study was to investigate the formation of network defects that appeared on a phosphated low alloy steel rod containing 1.1% Si. Laboratory oxidation, pickling, annealing, and phosphating were performed. A scanning electron microscope (SEM) with energy dispersive spectrometer (EDS) was employed to analyze the surface morphology and the elemental distribution of the specimen from each stage. From the results, a mechanism of formation of network defects has been proposed. Fast finish rolling produced fragments of Si-containing iron oxides, which were not removed completely through primary pickling → annealing → secondary pickling. Then, small pits occurred on the substrate near the interface of the substrate and the residual scale. After phosphating, small pits grew to large pits and propagated along the grain boundaries. Some grains spalled off eventually and looked like a network by human naked eyes.

  15. The tribological difference between biomedical steels and CoCrMo-alloys.

    PubMed

    Fischer, Alfons; Weiss, Sabine; Wimmer, Markus A

    2012-05-01

    In orthopedic surgery, different self-mating metal couples are used for sliding wear applications. Despite the fact that in mechanical engineering, self-mating austenitic alloys often lead to adhesion and seizure in biomedical engineering, the different grades of Co-base alloys show good clinical results, e.g., as hip joints. The reason stems from the fact that they generate a so-called tribomaterial during articulation, which consists of a mixture of nanometer small metallic grains and organic substances from the interfacial medium, which act as a boundary lubricant. Even though stainless steel also generate such a tribomaterial, they were ruled out from the beginning already in the 1950s as "inappropriate". On the basis of materials with a clinical track record, this contribution shows that the cyclic creep characteristics within the shear zone underneath the tribomaterial are another important criterion for a sufficient wear behavior. By means of sliding wear and torsional fatigue tests followed by electron microscopy, it is shown that austenitic materials generate wear particles of either nano- or of microsize. The latter are produced by crack initiation and propagation within the shear fatigue zone which is related to the formation of subsurface dislocation cells and, therefore, by the fact that an Ni-containing CrNiMo solid solution allows for wavy-slip. In contrast to this, an Ni-free CrMnMo solid solution with further additions of C and N only shows planar slip. This leads to the formation of nanosize wear particles and distinctly improves the wear behavior. Still, the latter does not fully achieve that of CoCrMo, which also shows a solely planar-slip behavior. This explains why for metallurgical reasons the Ni-containing 316L-type of steels had to fail in such boundary lubricated sliding wear tribosystems. PMID:22498283

  16. Characterization and cytotoxicity of ions released from stainless steel and nickel-titanium orthodontic alloys.

    PubMed

    Eliades, Theodore; Pratsinis, Harris; Kletsas, Dimitris; Eliades, George; Makou, Margarita

    2004-01-01

    The purpose of this study was to qualitatively and quantitatively characterize the substances released from orthodontic brackets and nickel-titanium wires and to comparatively assess the cytotoxicity of the ions released from these orthodontic alloys. Two full sets of stainless steel brackets of 20 brackets each (weight 2.1 g) and 2 groups of 0.018 x 0.025 Ni-Ti archwires of 10 wires each (weight 2.0 g) were immersed in 0.9% saline solution for a month. The immersion media were analyzed with inductively coupled plasma-atomic emission spectroscopy (ICP-AES), and the ionic content was statistically analyzed with 1-way analysis of variance (ANOVA). Human periodontal ligament fibroblasts and gingival fibroblasts were exposed to various concentrations of the 2 immersion media; nickel chloride was used as a positive control for comparison purposes. The cytotoxic or cytostatic activity of the media was investigated with the MTT and the DNA synthesis assays. The results of the cytotoxicity assay were analyzed with 2-way ANOVA and the Tukey test with solution and concentration variants as discriminating variables (alpha=0.05). The results indicated no ionic release for the nickel-titanium alloy aging solution, whereas measurable nickel and traces of chromium were found in the stainless steel bracket-aging medium. Concentrations of the nickel chloride solution greater then 2 mM were found to reduce by more than 50% the viability and DNA synthesis of fibroblasts; however, neither orthodontic materials-derived media had any effect on the survival and DNA synthesis of either cells.

  17. The Tribological Difference between Biomedical Steels and CoCrMo-Alloys

    PubMed Central

    Fischer, Alfons; Weiß, Sabine; Wimmer, Markus A.

    2012-01-01

    In orthopedic surgery different self-mating metal couples are used for sliding wear applications. Despite the fact that in mechanical engineering self-mating austenitic alloys often lead to adhesion and seizure in biomedical engineering the different grades of Co-base alloys show good clinical results e.g. as hip joints. The reason stems from the fact that they generate a so-called tribomaterial during articulation, which consists of a mixture of nanometer small metallic grains and organic substances from the interfacial medium, which act as boundary lubricant. Even though stainless steels also generate such a tribomaterial they were ruled out from the beginning already in the 1950 as “inappropriate”. On the basis of materials with a clinical track record this contribution shows that the cyclic creep characteristics within the shear zone underneath the tribomaterial are another important criterion for a sufficient wear behavior. By means of sliding wear and torsional fatigue tests followed by electron microscopy it is shown, that austenitic materials generate wear particles of either nano- or of microsize. The latter are produced by crack initiation and propagation within the shear fatigue zone which is related to the formation of subsurface dislocation cells and, therefore, by the fact that a Ni-containing CrNiMo solid solution allows for wavy-slip. In contrast to this a Ni-free CrMnMo solid solution with further additions of C and N only shows planar slip. This leads to the formation of nanosize wear particles and distinctly improves the wear behavior. Still the latter does not fully achieve that of CoCrMo, which also shows solely planar-slip behavior. This explains why for metallurgical reasons the Ni-containing 316L-type of steels had to fail in such boundary lubricated sliding wear tribosystems. PMID:22498283

  18. Thermal fatigue resistance of hot work die steel repaired by partial laser surface remelting and alloying process

    NASA Astrophysics Data System (ADS)

    Cong, Dalong; Zhou, Hong; Ren, Zhenan; Zhang, Haifeng; Ren, Luquan; Meng, Chao; Wang, Chuanwei

    2014-03-01

    In this study, AISI H13 steel was processed using laser surface remelting and alloying with Co-based and iron-based powders for thermal fatigue resistance enhancement. The precracks were produced on the samples before laser treatment. The microstructures of laser treated zones were examined by scanning electron microscope. X-ray diffraction was used to describe the microstructure and identify the phases in molten/alloying zones. Microhardness was measured and the thermal fatigue resistance was investigated with self-controlled thermal fatigue test method. The results indicate that laser surface remelting and alloying can repair a large proportion of thermal cracks. Meanwhile, the strengthening network obtains ultrafine microstructure and super thermal fatigue resistance, which restrains the propagation of thermal cracks. Compared with samples treated with laser surface remelting and laser surface alloying with iron-base powder, samples treated with Co-based powder produce lower cracking susceptibility and higher thermal fatigue resistance.

  19. Oxidation behavior and electrical property of ferritic stainless steel interconnects with a Cr-La alloying layer by high-energy micro-arc alloying process

    NASA Astrophysics Data System (ADS)

    Feng, Z. J.; Zeng, C. L.

    Chromium volatility, poisoning of the cathode material and rapidly decreasing electrical conductivity are the major problems associated with the application of ferritic stainless steel interconnects of solid oxide fuel cells operated at intermediate temperatures. Recently, a novel and simple high-energy micro-arc alloying (HEMAA) process is proposed to prepare LaCrO 3-based coatings for the type 430 stainless steel interconnects using a LaCrO 3-Ni rod as deposition electrode. In this work, a Cr-La alloying layer is firstly obtained on the alloy surface by HEMAA using Cr and La as deposition electrode, respectively, followed by oxidation treatment at 850 °C in air to form a thermally grown LaCrO 3 coating. With the formation of a protective scale composed of a thick LaCrO 3 outer layer incorporated with small amounts of Cr-rich oxides and a thin Cr 2O 3-rich sub-layer, the oxidation rate of the coated steel is reduced remarkably. A low and stable electrical contact resistance is achieved with the application of LaCrO 3-based coatings, with a value less than 40 mΩ cm 2 during exposure at 850 °C in air for up to 500 h.

  20. PERFORMANCE IMPROVEMENT OF CREEP-RESISTANT FERRITIC STEEL WELDMENTS THROUGH THERMO-MECHANICAL TREATMENT AND ALLOY DESIGN

    SciTech Connect

    Yamamoto, Yukinori; Babu, Prof. Sudarsanam Suresh; Shassere, Benjamin; Yu, Xinghua

    2016-01-01

    Two different approaches have been proposed for improvement of cross-weld creep properties of the high temperature ferrous structural materials for fossil-fired energy applications. The traditional creep strength-enhanced ferritic (CSEF) steel weldments suffer from Type IV failures which occur at the fine-grained heat affected zone (FGHAZ). In order to minimize the premature failure at FGHAZ in the existing CSEF steels, such as modified 9Cr-1Mo ferritic-martensitic steels (Grade 91), a thermo-mechanical treatment consisting of aus-forging/rolling and subsequent aus-aging is proposed which promotes the formation of stable MX carbonitrides prior to martensitic transformation. Such MX remains undissolved during welding process, even in FGHAZ, which successfully improves the cross-weld creep properties. Another approach is to develop a new fully ferrtic, creep-resistant FeCrAl alloy which is essentially free from Type IV failure issues. Fe-30Cr-3Al base alloys with minor alloying additions were developed which achieved a combination of good oxidation/corrosion resistance and improved tensile and creep performance comparable or superior to Grade 92 steel.

  1. Electrodeposition of Mn-Co Alloys on Stainless Steels for SOFC Interconnect Application

    SciTech Connect

    Wu, J.; Jiang, Y.; Johnson, C.; Gong, M.; Liu, X.

    2007-09-01

    Chromium-containing ferritic stainless steels are the most popular materials for solid oxide fuel cell (SOFC) interconnect applications because of its oxidation resistance and easy fabrication process. However, excessive scale growth and chromium evaporation will degrade the cell performance. Highly conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. Mn1.5Co1.5O4 spinel is one of the most promising coatings for interconnect application because of its high conducitivy, good chromium retention capability, as well as good CTE match. Electroplating of alloys or thin film multilayers followed by controlled oxidation to the desired spinel phase offers an additional deposition option. In the present study binary Mn/Co alloys was fabricated by electrodeposition, and polarization curves were used to characterize the cathodic reactions on substrate surface. By controlling the current density precisely, coatings with Mn/Co around 1:1 has been successfully deposited in Mn/Co =10 solutions, SEM and EDX was used to characterize the surface morphology and composition.

  2. Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT

    NASA Astrophysics Data System (ADS)

    Niu, Song; Chen, Su; Dong, Honggang; Zhao, Dongsheng; Zhang, Xiaosheng; Guo, Xin; Wang, Guoqiang

    2016-05-01

    Lap joining of 1-mm-thick Novelist AC 170 PX aluminum alloy to 1.2-mm-thick ST06 Z galvanized steel sheets for automotive applications was conducted by cold metal transfer advanced welding process with ER4043 and ER4047 filler wires. Under the optimized welding parameters with ER4043 filler wire, the tensile shear strength of joint was 189 MPa, reaching 89% of the aluminum alloy base metal. Microstructure and elemental distribution were characterized by optical metalloscope and electron probe microanalysis. The lap joints with ER4043 filler wire had smaller wetting angle and longer bonded line length with better wettability than with ER4047 filler wire during welding with same parameters. The needle-like Al-Fe-Si intermetallic compounds (IMCs) were spalled into the weld and brought negative effect to the tensile strength of joints. With increasing welding current, the needle-like IMCs grew longer and spread further into the weld, which would deteriorate the tensile shear strength.

  3. A mechanical property and stress corrosion evaluation of Custom 455 stainless steel alloy

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical and stress corrosion properties are presented of vacuum melted Custom 455 stainless steel alloy bar (1.0-inch diameter) and sheet (0.083-inch thick) material aged at 950 F, 1000 F, and 1050 F. Low temperature mechanical properties were determined at temperatures of 80 F, 0 F, -100 F, and -200 F. For all three aging treatments, the ultimate tensile and 0.2 percent offset yield strengths increased with decreasing test temperatures while the elongation held fairly constant down to -100 F and decreased at -200 F. Reduction in Area decreased moderately with decreasing temperature for the longitudinal round (0.250-inch diameter) specimens. Notched tensile strength and charpy V-notched impact strength decreased with decreasing test temperature. For all three aging treatments, no failures were observed in the unstressed specimens or the specimens stressed to 50, 75, and 100 percent of their yield strengths for 180 days of alternate immersion testing in a 3.5 percent NaCl solution. As indicated by the results of tensile tests performed after alternate immersion testing, the mechanical properties of Custom 455 alloy were not affected by stress or exposure under the conditions of the evaluation.

  4. The use of water cooling during the continuous casting of steel and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Sengupta, J.; Thomas, B. G.; Wells, M. A.

    2005-01-01

    In both continuous casting of steel slabs and direct chill (DC) casting of aluminum alloy ingots, water is used to cool the mold in the initial stages of solidification, and then below the mold, where it is in direct contact with the newly solidified surface of the metal. Water cooling affects the product quality by (1) controlling the heat removal rate that creates and cools the solid shell and (2) generating thermal stresses and strains inside the solidified metal. This work reviews the current state-of-the-art in water cooling for both processes, and draws insights by comparing and contrasting the different practices used in each process. The heat extraction coefficient during secondary cooling depends greatly on the surface temperature of the ingot, as represented by boiling water-cooling curves. Thus, the heat extraction rate varies dramatically with time, as the slab/ingot surface temperature changes. Sudden fluctuations in the temperature gradients within the solidifying metal cause thermal stresses, which often lead to cracks, especially near the solidification front, where even small tensile stresses can form hot tears. Hence, a tight control of spray cooling for steel, and practices such as CO2 injection/pulse water cooling for aluminum, are now used to avoid sudden changes in the strand surface temperature. The goal in each process is to match the rate of heat removal at the surface with the internal supply of latent and sensible heat, in order to lower the metal surface temperature monotonically, until cooling is complete.

  5. Dynamic Deformation and Fragmentation Response of Maraging Steel Linear Cellular Alloy

    NASA Astrophysics Data System (ADS)

    Jakus, Adam; Fredenburg, D. A.; McCoy, T.; Thadhani, N. N.; Cochran, J.

    2011-06-01

    The dynamic deformation and fragmentation response of 25% dense 9-cell linear cellular alloy (LCA) made of unaged 250 maraging steel, fabricated using a direct reduction and extrusion technique, is investigated. Explicit finite element simulations were implemented using AUTODYN. The maraging steel properties were defined using a Johnson-Cook strength model with previously validated parameters. Rod-on-anvil impact tests were performed using the 7.6 mm helium gas gun and the transient deformation and fragmentation response was recorded with high-speed imaging. For purpose of comparison, the response of 25% dense hollow cylinders of same density as the 9-cell LCA was also studied. Analysis of observed states of specimens and finite element simulations reveal that in the case of the 9-cell LCA, dissipation of stress and strain occurs along the interior cell wells resulting in significant and ubiquitous buckling prior to confined fragmentation. In comparison, the simple hollow cylinder undergoes significant radial lipping, eventually producing larger sized, external fragments. DTRA Grant No. HDTRA1-07-1-0018 and NDSEG Fellowship Program.

  6. Characterization and Cytotoxic Assessment of Ballistic Aerosol Particulates for Tungsten Alloy Penetrators into Steel Target Plates

    PubMed Central

    Machado, Brenda I.; Murr, Lawrence E.; Suro, Raquel M.; Gaytan, Sara M.; Ramirez, Diana A.; Garza, Kristine M.; Schuster, Brian E.

    2010-01-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  7. Modification of Low-Alloy Steel Surface by Plasma Electrolytic Nitriding

    NASA Astrophysics Data System (ADS)

    Kusmanov, S. A.; Smirnov, A. A.; Silkin, S. A.; Belkin, P. N.

    2016-07-01

    The structure of the low-alloy steel after plasma electrolytic nitriding (PEN) in electrolyte containing ammonium nitrate was investigated. The cross-sectional microstructure, composition, and phase constituents of modified layer under different processing conditions were characterized. It is shown that anode PEN provides the saturation of steel with nitrogen and formation of α-Fe2O3, FeO, and Fe3O4 oxides, Fe2-3N nitride, and martensite. The aqueous solution that contained 15 wt.% NH4Cl and 5 wt.% NH4NO3 allows one to obtain the hardened layer with a thickness of 80 μm and a microhardness up to 740 HV during 5 min at 850 °C. Surface roughness decreases from 1.5 to 0.8 μm after 5-min PEN at 650 °C. The proposed electrolyte and processing mode (750 °C, 10 min) enable to obtain the decrease in the weight loss after lubricate wear testing by a factor of 2.7. The base-nitrate electrolyte conditioned a decrease in the corrosion current density by a factor of 9 due to passivating effect of the oxide and nitride of iron.

  8. Evolution of secondary phases in Cr-V low-alloy steels during aging

    NASA Astrophysics Data System (ADS)

    Janovec, J.; Vyrostková, A.; Svoboda, M.; Kroupa, A.; Grabke, H. J.

    2004-03-01

    The influence of both bulk vanadium content and aging conditions on the evolution of secondary phases in Cr-V low-alloy steels was studied. Three 0.1C-0.9Cr-V steels with different vanadium contents (0, 0.258, and 0.512 wt pct) were aged for 100 to 5,000 hours at 773, 853, 953, and 993 K. In the investigation, a limited experimental program (transmission electron microscopy (TEM)) was combined with credible thermodynamic predictions (ThermoCalc). Going out from the good agreement between the predicted and experimental results, behavior of the iron-rich M7C3 carbide in time-temperature scale was characterized. The influence of bulk vanadium content was determined on appearance of the M3C carbide in equilibrium, temperature of the M7C3 carbide precipitation, metal compositions of M3C or M7C3 carbides, and vanadium portion in the metallic part of the MX phase.

  9. Interaction of carbon-vacancy complex with minor alloying elements of ferritic steels

    NASA Astrophysics Data System (ADS)

    Bakaev, A.; Terentyev, D.; He, X.; Zhurkin, E. E.; Van Neck, D.

    2014-08-01

    Interstitial carbon, dissolved in bcc matrix of ferritic steels, plays an important role in the evolution of radiation-induced microstructure since it exhibits strong interaction with vacancies. Frequent formation and break-up of carbon-vacancy pairs, occurring in the course of irradiation, affect both kinetics of the accumulation of point defect clusters and carbon spatial distribution. The interaction of typical alloying elements (Mn, Ni, Cu, Si, Cr and P) in ferritic steels used as structural materials in nuclear reactors with a carbon-vacancy complex is analyzed using ab initio techniques. It is found that all the considered solutes form stable triple clusters resulting in the increase of the total binding energy by 0.2-0.3 eV. As a result of the formation of energetically favourable solute-carbon-vacancy triplets, the dissociation energy for vacancy/carbon emission is also increased by ∼0.2-0.3 eV, suggesting that the solutes enhance thermal stability of carbon-vacancy complex. Association of carbon-vacancy pairs with multiple solute clusters is found to be favorable for Ni, Cu and P. The energetic stability of solute(s)-carbon-vacancy complexes was rationalized on the basis of pairwise interaction data and by analyzing the variation of local magnetic moments on atoms constituting the clusters.

  10. Residual stresses in a stainless steel - titanium alloy joint made with the explosive technique

    NASA Astrophysics Data System (ADS)

    Taran, Yu V.; Balagurov, A. M.; Sabirov, B. M.; Evans, A.; Davydov, V.; Venter, A. M.

    2012-02-01

    Joining of pipes from stainless steel (SS) and titanium (Ti) alloy still experience serious technical problems. Recently, reliable and hermetic joining of SS and Ti pipes has been achieved with the explosive bonding technique in the Russian Federal Nuclear Center. Such adapters are earmarked for use at the future International Linear Collider. The manufactured SS-Ti adapters have excellent mechanical behavior at room and liquid nitrogen temperatures, during high-pressure tests and thermal cycling. We here report the first neutron diffraction investigation of the residual stresses in a SS-Ti adapter on the POLDI instrument at the SINQ spallation source. The strain scanning across the adapter walls into the SS-SS and SS-Ti pipes sections encompassed measurement of the axial, radial and hoop strain components, which were transformed into residual stresses. The full stress information was successfully determined for the three steel pipes involved in the joint. The residual stresses do not exceed 300 MPa in magnitude. All stress components have tensile values close to the adapter internal surface, whilst they are compressive close to the outer surface. The strong incoherent and weak coherent neutron scattering cross-sections of Ti did not allow for the reliable determination of stresses inside the titanic pipe.

  11. Anisotropic work-hardening behaviour ofstructural steels and aluminium alloys at large strains

    NASA Astrophysics Data System (ADS)

    Bouvier, S.; Teodosiu, C.; Haddadi, H.; Tabacaru, V.

    2003-03-01

    Sheet metal forming processes may often involve intense forming sequences, leading to large strains and severe strain-path changes. Optimizing such technologies requires a good understanding and description of the anisotropic plastic behaviour of the deformed material, in connection with the evolution of its texture and microstructure. In this paper, we present the predictions provided by a model involving isotropic and kinematioc hardening and by a physically-based microstructural model, which introduces additional internal variables taking into accounthe directional strength of dislocation structures and their polarity. These models have been identified by using sequences of uniaxial traction and simple shear experiments, carried out on various steels (DC06, DP600, HSLA340) and aluminium alloys (AA5182-O, AA6016-T4). The microstructural model proved able predict the complex hardening behaviour displayed, especially by the ferritic steels, namely the transient work-hardening stagnation during reversed deformation in Bauschinger tests, the temporary work-softening during orthogonal tests, and the grain fragmentation at large monotonie strains.

  12. Microstructure, Precipitation, and Mechanical Properties of V-N-Alloyed Steel After Different Cooling Processes

    NASA Astrophysics Data System (ADS)

    Zhang, Jing; Wang, Fu-Ming; Yang, Zhan-Bing; Li, Chang-Rong

    2016-09-01

    Three cooling processes (direct air cooling, water cooling to 1023 K and 873 K (750 °C and 600 °C) followed by air cooling) after hot rolling are designed to develop V-N-alloyed 600 MPa grade high-strength steel for architectural construction. Microstructural characteristics, precipitation behavior, and mechanical properties were investigated. Experimental results indicate that all microstructures are composed of polygonal ferrite and pearlite. Compared to the microstructure obtained from traditional direct air cooling, the grain size of ferrite is refined from 6.5 to 4.6 μm and the interlamellar spacing of pearlite decreases from 136 to 45 nm, respectively, by the application of accelerated cooling and lower finish cooling temperature. The number fraction of high misorientation angle boundaries increases from 44 to 51 pct. Moreover, the sheet spacing of interphase precipitates decreases from (23 to 26 nm) to (14 to 17 nm) and the size of V(C,N) particles reduces from (5 to 8 nm) to (2 to 5 nm). Furthermore, the optimal mechanical properties are obtained in the steel water cooled to 873 K (600 °C), of which the yield strength, tensile strength, total elongation, uniform elongation, and impact energy at room temperature are 753 MPa, 922 MPa, 22 pct, 11 pct, and 36 J, respectively. Besides, the high yield strength is primarily attributed to the refined grains and precipitation hardening from interphase and random precipitation of nano-scale V(C,N) particles.

  13. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  14. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  15. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    NASA Astrophysics Data System (ADS)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  16. Laser cladding of stainless steel with a copper-silver alloy to generate surfaces of high antimicrobial activity

    NASA Astrophysics Data System (ADS)

    Hans, Michael; Támara, Juan Carlos; Mathews, Salima; Bax, Benjamin; Hegetschweiler, Andreas; Kautenburger, Ralf; Solioz, Marc; Mücklich, Frank

    2014-11-01

    Copper and silver are used as antimicrobial agents in the healthcare sector in an effort to curb infections caused by bacteria resistant to multiple antibiotics. While the bactericidal potential of copper and silver alone are well documented, not much is known about the antimicrobial properties of copper-silver alloys. This study focuses on the antibacterial activity and material aspects of a copper-silver model alloy with 10 wt% Ag. The alloy was generated as a coating with controlled intermixing of copper and silver on stainless steel by a laser cladding process. The microstructure of the clad was found to be two-phased and in thermal equilibrium with minor Cu2O inclusions. Ion release and killing of Escherichia coli under wet conditions were assessed with the alloy, pure silver, pure copper and stainless steel. It was found that the copper-silver alloy, compared to the pure elements, exhibited enhanced killing of E. coli, which correlated with an up to 28-fold increased release of copper ions. The results show that laser cladding with copper and silver allows the generation of surfaces with enhanced antimicrobial properties. The process is particularly attractive since it can be applied to existing surfaces.

  17. Effect of alloying with titanium on the microstructure of an oxide dispersion strengthened 13.5% Cr steel

    NASA Astrophysics Data System (ADS)

    Rogozhkin, S. V.; Bogachev, A. A.; Kirillov, D. I.; Nikitin, A. A.; Orlov, N. N.; Aleev, A. A.; Zaluzhnyi, A. G.; Kozodaev, M. A.

    2014-12-01

    Microstructure and phase composition of a high-chromium oxide dispersion strengthened (ODS) steel Fe-13.5% Cr-2% W-0.3% Y2O3 without a titanium additive, as well as alloyed with 0.2, 0.3, and 0.4 wt %Ti, has been studied using transmission electron microscopy. A comparison of the nanoscale state of the steels under investigation with that of an ODS Eurofer steel alloyed with 0.2 wt % V has been carried out. In all of the states found, a high number density of nanosized oxide inclusions has been observed. Upon an increase of the titanium concentration in the steel Fe-13.5% Cr-2% W-0.3% Y2O3 to 0.3 wt %, the average size of the particles decreases, while their number density grows. In this steel, single nanosized (0.1-0.7 μm) grains or their agglomerates have been found, as well as coarse (6-8 μm) grains.

  18. Internal grinding of high-speed steels: Shorter processing times with boron nitride grinding tools

    NASA Astrophysics Data System (ADS)

    Borse, D.

    Boron nitride grinding tools can be used to advantage for the grinding of high speed steel (HSS) with a high vanadium content. the abrasives available to date are of limited value because the HSS materials contain very hard carbides, grinding of which, and of vanadium carbide in particular, results in very rapid wear in silicon carbide or corundum grinding wheels. The hardness of these steels is usually 62 RC to 70 RC. Boron nitride grinding tools are advantageous for internal grinding of workpieces made of high speed steel for example, sockets, milling tool bores, cutting wheels and crushing rollers. To date, boron nitride grinding wheels or pencil grinders were bonded with synthetic resin. Consequently internal grinding is usually carried out as wet grinding. In the meantime grinding tools bonded with electrodeposited metal bonds (GSS) were developed and proved to be successful for internal grinding. The abrasive grains which are arranged in a single layer protrude freely from the electrobond. During grinding very little heat is generated, so that dry grinding is possible.

  19. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  20. Communication research between working capacity of hard- alloy cutting tools and fractal dimension of their wear

    NASA Astrophysics Data System (ADS)

    Arefiev, K.; Nesterenko, V.; Daneykina, N.

    2016-06-01

    The results of communication research between the wear resistance of the K applicability hard-alloy cutting tools and the fractal dimension of the wear surface, which is formed on a back side of the cutting edge when processing the materials showing high adhesive activity are presented in the paper. It has been established that the wear resistance of tested cutting tools samples increases according to a fractal dimension increase of their wear surface.

  1. Optimization of Processing Parameters in ECM of Die Tool Steel Using Nanofluid by Multiobjective Genetic Algorithm

    PubMed Central

    Sathiyamoorthy, V.; Sekar, T.; Elango, N.

    2015-01-01

    Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous electrolyte, that is, nanofluid. The selected influencing parameters are applied voltage and electrolyte discharge rate with three levels and tool feed rate with four levels. Thirty-six experiments were designed using Design Expert 7.0 software and optimization was done using multiobjective genetic algorithm (MOGA). This tool identified the best possible combination for achieving the better MRR and surface roughness. The results reveal that voltage of 18 V, tool feed rate of 0.54 mm/min, and nanofluid discharge rate of 12 lit/min would be the optimum values in ECM of HCHCr die tool steel. For checking the optimality obtained from the MOGA in MATLAB software, the maximum MRR of 375.78277 mm3/min and respective surface roughness Ra of 2.339779 μm were predicted at applied voltage of 17.688986 V, tool feed rate of 0.5399705 mm/min, and nanofluid discharge rate of 11.998816 lit/min. Confirmatory tests showed that the actual performance at the optimum conditions was 361.214 mm3/min and 2.41 μm; the deviation from the predicted performance is less than 4% which proves the composite desirability of the developed models. PMID:26167538

  2. Optimization of Processing Parameters in ECM of Die Tool Steel Using Nanofluid by Multiobjective Genetic Algorithm.

    PubMed

    Sathiyamoorthy, V; Sekar, T; Elango, N

    2015-01-01

    Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous electrolyte, that is, nanofluid. The selected influencing parameters are applied voltage and electrolyte discharge rate with three levels and tool feed rate with four levels. Thirty-six experiments were designed using Design Expert 7.0 software and optimization was done using multiobjective genetic algorithm (MOGA). This tool identified the best possible combination for achieving the better MRR and surface roughness. The results reveal that voltage of 18 V, tool feed rate of 0.54 mm/min, and nanofluid discharge rate of 12 lit/min would be the optimum values in ECM of HCHCr die tool steel. For checking the optimality obtained from the MOGA in MATLAB software, the maximum MRR of 375.78277 mm(3)/min and respective surface roughness Ra of 2.339779 μm were predicted at applied voltage of 17.688986 V, tool feed rate of 0.5399705 mm/min, and nanofluid discharge rate of 11.998816 lit/min. Confirmatory tests showed that the actual performance at the optimum conditions was 361.214 mm(3)/min and 2.41 μm; the deviation from the predicted performance is less than 4% which proves the composite desirability of the developed models.

  3. Optimization of Processing Parameters in ECM of Die Tool Steel Using Nanofluid by Multiobjective Genetic Algorithm.

    PubMed

    Sathiyamoorthy, V; Sekar, T; Elango, N

    2015-01-01

    Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous electrolyte, that is, nanofluid. The selected influencing parameters are applied voltage and electrolyte discharge rate with three levels and tool feed rate with four levels. Thirty-six experiments were designed using Design Expert 7.0 software and optimization was done using multiobjective genetic algorithm (MOGA). This tool identified the best possible combination for achieving the better MRR and surface roughness. The results reveal that voltage of 18 V, tool feed rate of 0.54 mm/min, and nanofluid discharge rate of 12 lit/min would be the optimum values in ECM of HCHCr die tool steel. For checking the optimality obtained from the MOGA in MATLAB software, the maximum MRR of 375.78277 mm(3)/min and respective surface roughness Ra of 2.339779 μm were predicted at applied voltage of 17.688986 V, tool feed rate of 0.5399705 mm/min, and nanofluid discharge rate of 11.998816 lit/min. Confirmatory tests showed that the actual performance at the optimum conditions was 361.214 mm(3)/min and 2.41 μm; the deviation from the predicted performance is less than 4% which proves the composite desirability of the developed models. PMID:26167538

  4. Quasi-static intergranular cracking in a Cu-Sn alloy: An analog of stress relief cracking of steels

    SciTech Connect

    Barrera, E.V.; Menyhard, M.; Bika, D.; Rothman, B.; McMahon, C.J. Jr.

    1991-01-01

    Intergranular cracking in a laboratory-made Cu-8wt%Sn alloy at 265 to 300{degree}C in vacuum was studied in order to explore the hypothesis that this could serve as an analog to the brittle mode of stress-relief cracking in steels and to test the mechanism proposed earlier to explain that phenomenon. This mechanism involves the stress-induced intergranular penetration along grain boundaries of a surface-adsorbed embrittling element. Sulfur is the active element in this regard in steels, and tin was envisioned as playing the same role in Cu-Sn alloys. Auger spectroscopy was used to confirm earlier reports of the surface activity of tin and to determine the segregation kinetics in the present polycrystals; no other elements were found to segregate to surfaces to any significant degree in the present alloy. Crack growth measurements showed that intergranular cracking occurs in an intermittent manner at an average rate on the order of 0.1 {mu}m/sec over a range of crack length. Crack initiation was found to be remarkably sensitive to the stress intensity, implying the existence of a threshold. The fracture appearance in the regions of slow crack growth was similar to that observed in steels undergoing stress-relief cracking at 500--600{degree}C. It was concluded that the quasi-static intergranular cracking in the steels and in the Cu-Sn alloy represent two aspects of the same generic phenomenon and that the proposed mechanism of stress-induced intergranular impurity penetration is valid. It is believed that liquid-and solid-metal embrittlement are closely related to the type of intergranular cracking described here.

  5. Quasi-static intergranular cracking in a Cu-Sn alloy: An analog of stress relief cracking of steels

    SciTech Connect

    Barrera, E.V.; Menyhard, M.; Bika, D.; Rothman, B.; McMahon, C.J. Jr.

    1991-12-31

    Intergranular cracking in a laboratory-made Cu-8wt%Sn alloy at 265 to 300{degree}C in vacuum was studied in order to explore the hypothesis that this could serve as an analog to the brittle mode of stress-relief cracking in steels and to test the mechanism proposed earlier to explain that phenomenon. This mechanism involves the stress-induced intergranular penetration along grain boundaries of a surface-adsorbed embrittling element. Sulfur is the active element in this regard in steels, and tin was envisioned as playing the same role in Cu-Sn alloys. Auger spectroscopy was used to confirm earlier reports of the surface activity of tin and to determine the segregation kinetics in the present polycrystals; no other elements were found to segregate to surfaces to any significant degree in the present alloy. Crack growth measurements showed that intergranular cracking occurs in an intermittent manner at an average rate on the order of 0.1 {mu}m/sec over a range of crack length. Crack initiation was found to be remarkably sensitive to the stress intensity, implying the existence of a threshold. The fracture appearance in the regions of slow crack growth was similar to that observed in steels undergoing stress-relief cracking at 500--600{degree}C. It was concluded that the quasi-static intergranular cracking in the steels and in the Cu-Sn alloy represent two aspects of the same generic phenomenon and that the proposed mechanism of stress-induced intergranular impurity penetration is valid. It is believed that liquid-and solid-metal embrittlement are closely related to the type of intergranular cracking described here.

  6. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  7. Surface Preparation of Powder Metallurgical Tool Steels by Means of Wire Electrical Discharge Machining

    NASA Astrophysics Data System (ADS)

    Hatami, Sepehr; Shahabi-Navid, Mehrdad; Nyborg, Lars

    2012-09-01

    The surface of two types of powder metallurgical (PM) tool steels ( i.e., with and without nitrogen) was prepared using wire electrical discharge machining (WEDM). From each grade of tool steel, seven surfaces corresponding to one to seven passes of WEDM were prepared. The WEDM process was carried out using a brass wire as electrode and deionized water as dielectric. After each WEDM pass the surface of the tool steels was thoroughly examined. Surface residual stresses were measured by the X-ray diffraction (XRD) technique. The measured stresses were found to be of tensile nature. The surface roughness of the WEDM specimens was measured using interference microscopy. The surface roughness as well as the residual stress measurements indicated an insignificant improvement of these parameters after four passes of WEDM. In addition, the formed recast layer was characterized by means of scanning electron microscopy (SEM), XRD, and X-ray photoelectron spectroscopy (XPS). The characterization investigation clearly shows diffusion of copper and zinc from the wire electrode into the work material, even after the final WEDM step. Finally, the importance of eliminating excessive WEDM steps is thoroughly discussed.

  8. The mechanism of solute-enriched clusters formation in neutron-irradiated pressure vessel steels: The case of Fe-Cu model alloys

    NASA Astrophysics Data System (ADS)

    Subbotin, A. V.; Panyukov, S. V.

    2016-08-01

    Mechanism of solute-enriched clusters formation in neutron-irradiated pressure vessel steels is proposed and developed in case of Fe-Cu model alloys. The suggested solute-drag mechanism is analogous to the well-known zone-refining process. We show that the obtained results are in good agreement with available experimental data on the parameters of clusters enriched with the alloying elements. Our model explains why the formation of solute-enriched clusters does not happen in austenitic stainless steels with fcc lattice structure. It also allows to quantify the method of evaluation of neutron irradiation dose for the process of RPV steels hardening.

  9. Thermal fatigue resistance of H13 steel treated by selective laser surface melting and CrNi alloying

    NASA Astrophysics Data System (ADS)

    Tong, Xin; Dai, Ming-jiang; Zhang, Zhi-hui

    2013-04-01

    In this study, the selective laser surface melting and laser surface alloying technologies were adopted to improve the thermal fatigue resistance of medium carbon hot-work die steel (H13) by a CO2 laser. Two kinds of mixed chromium (Cr) and nickel (Ni) powders were used as the laser alloying materials, and the effects of the mixing ratio on the thermal fatigue resistance were investigated thoroughly. Some important results such as cross-sectional morphology, phases, hardness and thermal fatigue behavior were analyzed and evaluated. It indicates that the laser surface alloying technique using mixed powder with ratio of 75%Cr-25%Ni can considerably enhance the thermal fatigue resistance of the H13 steel. The laser alloyed zone has excellent properties such as preventing crack initiation and oxidation corrosion compared with original H13. Thermal cracking and oxidation corrosion that occurred at substrate surface can be surrounded and intercepted by a gridded laser strengthened structure. Therefore, the naturally developed cracks could be effectively prevented. Theses results and analysis show that laser surface technique can be positively used to improve surface mechanical properties of H13 dies.

  10. Investigations on Laser Beam Welding of Different Dissimilar Joints of Steel and Aluminum Alloys for Automotive Lightweight Construction

    NASA Astrophysics Data System (ADS)

    Seffer, Oliver; Pfeifer, Ronny; Springer, André; Kaierle, Stefan

    Due to the enormous potential of weight saving, and the consequential reduction of pollutant emissions, the use of hybrid components made of steel and aluminum alloys is increasing steadily, especially concerning automotive lightweight construction. However, thermal joining of steel and aluminum is still being researched, due to a limited solubility of the binary system of iron and aluminum causing the formation of hard and brittle intermetallic phases, which decrease the strength and the formability of the dissimilar seam. The presented results show the investigation of laser beam welding for joining different dissimilar hybrid components of the steel materials HX220LAD+Z100, 22MnB5+AS150 and 1.4301, as well as the aluminum alloy AA6016-T4 as a lap joint. Among other things, the influences of the energy per unit length, the material grade, the sheet thickness t, the weld type (lap weld, fillet weld) and the arrangement of the base materials in a lap joint (aluminum-sided irradiation, steel-sided irradiation) on the achievable strengths are analyzed. The characterization of the dissimilar joints includes tensile shear tests and metallographic analyses, depending on the energy per unit length.

  11. Cessation of environmentally-assisted cracking in a low-alloy steel: Experimental results

    SciTech Connect

    Li, Y.Y.

    1997-01-01

    The presence of dissolved metallurgical sulfides in pressure vessel and piping steels has been linked to Environmentally-Assisted Cracking (EAC), a phenomenon observed in laboratory tests that results in fatigue crack growth rates as high as 100 times that in air. Previous experimental and analytical work based on diffusion as the mass transport process has shown that surface cracks that are initially clean of sulfides will not initiate EAC in most applications. This is because the average crack tip velocity would not be sufficiently high to expose enough metallurgical sulfides per unit time and produce the sulfide concentration required for EAC. However, there is a potential concern for the case of a relatively large embedded crack breaking through to the wetted surface. Such a crack would not be initially clean of sulfides, and EAC could initiate. This paper presents the results of a series of experiments conducted on two heats of an EAC susceptible, high-sulfur, low-alloy steel in 243{degrees}C low-oxygen water to further study the phenomenon of EAC persistence at low crack tip velocities. A load cycle profile that incorporated a significant load dwell period at minimum load was used. In one experiment, the fatigue cycling history was such that relatively high crack tip velocities at the start of the experiment produced a persistent case of EAC even when crack tip velocities were later reduced to levels below the EAC initiation velocity. The other series of experiments used initial crack tip velocities that were much lower and probably more realistic. Air precracking of the compact tension specimens produced an initial inventory of undissolved sulfides on the crack flanks that directly simulates the array of sulfides expected from the breakthrough of an embedded crack. In all cases, results showed EAC ceased after several hundred hours of cycling.

  12. Irradiation effects on 17-7 PH stainless steel, A-201 carbon steel, and titanium-6-percent-aluminum-4-percent-vanadium alloy

    NASA Technical Reports Server (NTRS)

    Hasse, R. A.; Hartley, C. B.

    1972-01-01

    Irradiation effects on three materials from the NASA Plum Brook Reactor Surveillance Program were determined. An increase of 105 K in the nil-ductility temperature for A-201 steel was observed at a fluence of approximately 3.1 x 10 to the 18th power neutrons/sq cm (neutron energy E sub n greater than 1.0 MeV). Only minor changes in the mechanical properties of 17-7 PH stainless steel were observed up to a fluence of 2 x 10 to the 21st power neutrons/sq cm (E sub n greater than 1.0 MeV). The titanium-6-percent-aluminum-4-percent-vanadium alloy maintained its notch toughness up to a fluence of 1 x 10 to the 21st power neutrons/sq cm (E sub n greater than 1.0 MeV).

  13. Accumulation and annealing of radiation defects under low-temperature electron and neutron irradiation of ODS steel and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Arbuzov, V. L.; Goshchitskii, B. N.; Sagaradze, V. V.; Danilov, S. E.; Kar'kin, A. E.

    2010-10-01

    The processes of accumulation and annealing of radiation defects at low-temperature (77 K) electron and neutron irradiation and their effect on the physicomechanical properties of Fe-Cr alloys and oxide dispersion strengthened (ODS) steel have been studied. It has been shown that the behavior of radiation defects in ODS steel and Fe-Cr alloys is qualitatively similar. Above 250 K, radiation-induced processes of the solid solution decomposition become conspicuous. These processes are much less pronounced in ODS steel because of specific features of its microstructure. Processes related to the overlapping of displacement cascades under neutron irradiation have been considered. It has been shown that, in this case, it is the increase in the size of vacancy clusters, rather than the growth of their concentration, that is prevailing. Possible mechanisms of the radiation hardening of the ODS steel and the Fe-13Cr alloy upon irradiation and subsequent annealing have been discussed.

  14. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  15. Effects of V Addition on Microstructure and Hardness of Fe-C-B-Ni-V Hardfacing Alloys Cast on Steel Substrates

    NASA Astrophysics Data System (ADS)

    Rovatti, L.; Lemke, J. N.; Emami, A.; Stejskal, O.; Vedani, M.

    2015-12-01

    Fe-based hardfacing alloys containing high volume fraction of hard phases are a suitable material to be deposited as wear resistant thick coatings. In the case of alloys containing high amount of interstitial alloying elements, a key factor affecting the performance is dilution with the substrate induced by the coating process. The present research was focused on the analysis of V-bearing Fe-based alloys after calibrated carbon and vanadium additions (in the range from 3 to 5 wt.%) to a commercial Fe-C-B-Ni hardfacing alloy. Vanadium carbides with a petal-like morphology were observed in the high-V hypereutectic alloys allowing to reach hardness values above 700 HV. The solidification range shifted to higher temperatures with increasing amount of vanadium addition and in the case of hypereutectic alloys, the gap remains close to that of the original alloy. In the last step of the research, the microstructural evolution after dilution was analyzed by casting the V-rich alloys on a steel substrate. The dilution, caused by the alloying element diffusion and the local melting of the substrate, modified the microstructure and the hardness for a relevant volume fraction of the hardfacing alloys. In particular, the drop of interstitial elements induced the transition from the hypereutectic to the hypoeutectic microstructure and the formation of near-spherical V-rich carbides. Even after dilution, the hardness of the new alloys remained higher than that measured in the original Fe-C-B-Ni alloy.

  16. Green superlubricity of Nitinol 60 alloy against steel in presence of castor oil.

    PubMed

    Zeng, Qunfeng; Dong, Guangneng; Martin, Jean Michel

    2016-01-01

    In the present work, first, we show that sliding Nitinol 60 alloy against steel under castor oil lubrication exhibits a new case of superlubricity (coefficient of friction CoF ≪ 0.01). So far, CoF below 0.01 have never been achieved under boundary lubrication at high contact pressure and in presence of vegetable oil as a green lubricant. Next, it is demonstrated that superlubricity is controlled by tribochemical reactions, involving chemical degradation of castor oil and the formation of metal oxy-hydroxides. Finally, to explain these findings, we propose a novel superlubricity mechanism consisting of hexanoic acid molecules intercalated between nickel and iron oxy-hydroxide lamellar layers, a structure very similar to the one found in Fe-Ni batteries. We propose that superlubricity is achieved due to repulsive electrostatic forces acting between the intercalated metal oxy-hydroxide lamellar compounds. This system would be suitable for practical engineering applications in many fields including biotechnologies. PMID:27444211

  17. Simultaneous first order derivative spectrophotometric determination of vanadium and zirconium in alloy steels and minerals.

    PubMed

    Varghese, Anitha; George, Louis

    2012-09-01

    A simple, selective and sensitive spectrophotometric method has been developed for the individual and simultaneous determination of trace amounts of vanadium(V) and zirconium(IV) in acetic acid medium using a newly synthesised reagent diacetylmonoxime salicyloylhydrazone (DMSH), without any prior separation. The molar absorptivity and Sandell's sensitivity of the coloured species are 1.30 x 10(4) and 1.82 x 10(4) L mol(-1)cm(-1) and 3.9 and 2.5 ng cm(-2) for V(V) and Zr(IV), respectively. Beer's law is obeyed between 0.26-2.80 and 0.30-3.20 μg mL(-1) concentration of vanadium (V) and zirconium (IV) at 405 and 380 nm respectively. The stoichiometry of the complex was found to be 1:1 (metal:ligand) for V(V) and 1:2 for Zr(IV) complexes. These metal ions interfere with the determination of each other in zero order spectrophotometry. The first derivative spectra of these complexes permitted a simultaneous determination of V(V) and Zr(IV) at zero crossing wavelengths of 445 nm and 405 nm, respectively. The optimum conditions for maximum colour development and other analytical parameters were evaluated. The proposed method has been successfully applied for the determination of zirconium and vanadium in standard alloy steel samples, mineral and soil samples.

  18. Constitutive equations of a ballistic steel alloy as a function of temperature

    NASA Astrophysics Data System (ADS)

    Berkovic, L.; Chabotier, A.; Coghe, F.; Rabet, L.

    2012-08-01

    In the present work, dynamic tests have been performed on a new ballistic steel alloy by means of split Hopkinson pressure bars (SHPB). The impact behavior was investigated for strain rates ranging from 1000 to 2500 s-1, and temperatures in the range from - 196 to 300∘C. A robotized sample device was developed for transferring the sample from the heating or cooling device to the position between the bars. Simulations of the temperature evolution and its distribution in the specimen were performed using the finite element method. Measurements with thermocouples added inside the sample were carried out in order to validate the FEM simulations. The results show that a thermal gradient is present inside the sample; the average temperature loss during the manipulation of the sample is evaluated. In a last stage, optimal material constants for different constitutive models (Johnson-Cook, Zerilli-Amstrong, Cowper-Symonds) has been computed by fitting, in a least square sense, the numerical and experimental stress-strain curves. They have been implemented in a hydrocode for validation using a simple impact problem: an adapted projectile geometry with a truncated nose (.50 calibre fragment simulating projectiles) was fired directly against an armor plate. The parameters of the selected strength and failure models were determined. There is a good correspondence between the experimental and computed results. Nevertheless, an improved failure model is necessary to get satisfactory computed residual projectile velocities.

  19. The nonunjform distribution of inclusions in low-alloy steel weld deposits

    NASA Astrophysics Data System (ADS)

    Sugden, A. A. B.; Bhadeshia, H. K. D. H.

    1988-03-01

    Nonmetallic inclusions in low-alloy steel welds have an important effect on the microstructure and properties of weld deposits. This work is an attempt at understanding the factors controlling the spatial distribution of such inclusions, with particular emphasis on the uniformity of the distribution and the effect of solidification mode during manual-metal-arc welding. The solidification mode has been controlled by using unusual combinations of base plates and experimental electrodes. It is found that the first phase to solidify (in the form of columnar grains) is delta-ferrite ( δ) when a medium carbon electrode is deposited onto a low carbon substrate, but that it is austenite ( γ) when a low carbon electrode is deposited onto a high carbon substrate. Relatively large inclusions have been found to position themselves preferentially, during solidification, to the columnar grain boundaries of the first phase to solidify, whether this is 8-ferrite or austenite. The results can be understood qualitatively in terms of a surface tension driven Marangoni effect, or in terms of the pushing of solid inclusions by the solidification front. Both mechanisms drive the larger inclusions into cusps in the interface while smaller ones are passively trapped. The implications of the observed nonuniform distribution of inclusions are more severe for solidification with austenite as the primary phase, since the larger inclusions are in that case located in the weakest region of the weld where they also do not contribute to the intragranular nucleation of acicular ferrite.

  20. GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS (U)

    SciTech Connect

    Lam, P

    2006-06-08

    This report is a compendium of sets of mechanical properties of carbon and low alloy steels following the short-term effects of hydrogen exposure. The property sets include the following: Yield Strength; Ultimate Tensile Strength; Uniform Elongation; Reduction of Area; Threshold Cracking, K{sub H} or K{sub th}; Fracture Toughness (K{sub IC}, J{sub IC}, and/or J-R Curve); and Fatigue Crack Growth (da/dN). These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  1. Strain-induced corrosion cracking behaviour of low-alloy steels under boiling water reactor conditions

    NASA Astrophysics Data System (ADS)

    Seifert, H. P.; Ritter, S.

    2008-09-01

    The strain-induced corrosion cracking (SICC) behaviour of different low-alloy reactor pressure vessel (RPV) and piping steels and of a RPV weld filler/weld heat-affected zone (HAZ) material was characterized under simulated boiling water reactor (BWR)/normal water chemistry (NWC) conditions by slow rising load (SRL) and very low-frequency fatigue tests with pre-cracked fracture mechanics specimens. Under highly oxidizing BWR/NWC conditions (ECP ⩾+50 mV SHE, ⩾0.4 ppm dissolved oxygen), the SICC crack growth rates were comparable for all materials (hardness <350 HV5) and increased (once initiated) with increasing loading rates and with increasing temperature with a possible maximum/plateau at 250 °C. A minimum KI value of 25 MPa m 1/2 had to be exceeded to initiate SICC in SRL tests. Above this value, the SICC rates increased with increasing loading rate d KI/d t, but were not dependent on the actual KI values up to 60 MPa m 1/2. A maximum in SICC initiation susceptibility occurred at intermediate temperatures around 200-250 °C and at slow strain rates in all materials. In contrast to crack growth, the SICC initiation susceptibility was affected by environmental and material parameters within certain limits.

  2. Green superlubricity of Nitinol 60 alloy against steel in presence of castor oil.

    PubMed

    Zeng, Qunfeng; Dong, Guangneng; Martin, Jean Michel

    2016-07-21

    In the present work, first, we show that sliding Nitinol 60 alloy against steel under castor oil lubrication exhibits a new case of superlubricity (coefficient of friction CoF ≪ 0.01). So far, CoF below 0.01 have never been achieved under boundary lubrication at high contact pressure and in presence of vegetable oil as a green lubricant. Next, it is demonstrated that superlubricity is controlled by tribochemical reactions, involving chemical degradation of castor oil and the formation of metal oxy-hydroxides. Finally, to explain these findings, we propose a novel superlubricity mechanism consisting of hexanoic acid molecules intercalated between nickel and iron oxy-hydroxide lamellar layers, a structure very similar to the one found in Fe-Ni batteries. We propose that superlubricity is achieved due to repulsive electrostatic forces acting between the intercalated metal oxy-hydroxide lamellar compounds. This system would be suitable for practical engineering applications in many fields including biotechnologies.

  3. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    PubMed

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  4. Green superlubricity of Nitinol 60 alloy against steel in presence of castor oil

    NASA Astrophysics Data System (ADS)

    Zeng, Qunfeng; Dong, Guangneng; Martin, Jean Michel

    2016-07-01

    In the present work, first, we show that sliding Nitinol 60 alloy against steel under castor oil lubrication exhibits a new case of superlubricity (coefficient of friction CoF ≪ 0.01). So far, CoF below 0.01 have never been achieved under boundary lubrication at high contact pressure and in presence of vegetable oil as a green lubricant. Next, it is demonstrated that superlubricity is controlled by tribochemical reactions, involving chemical degradation of castor oil and the formation of metal oxy-hydroxides. Finally, to explain these findings, we propose a novel superlubricity mechanism consisting of hexanoic acid molecules intercalated between nickel and iron oxy-hydroxide lamellar layers, a structure very similar to the one found in Fe-Ni batteries. We propose that superlubricity is achieved due to repulsive electrostatic forces acting between the intercalated metal oxy-hydroxide lamellar compounds. This system would be suitable for practical engineering applications in many fields including biotechnologies.

  5. Green superlubricity of Nitinol 60 alloy against steel in presence of castor oil

    PubMed Central

    Zeng, Qunfeng; Dong, Guangneng; Martin, Jean Michel

    2016-01-01

    In the present work, first, we show that sliding Nitinol 60 alloy against steel under castor oil lubrication exhibits a new case of superlubricity (coefficient of friction CoF ≪ 0.01). So far, CoF below 0.01 have never been achieved under boundary lubrication at high contact pressure and in presence of vegetable oil as a green lubricant. Next, it is demonstrated that superlubricity is controlled by tribochemical reactions, involving chemical degradation of castor oil and the formation of metal oxy-hydroxides. Finally, to explain these findings, we propose a novel superlubricity mechanism consisting of hexanoic acid molecules intercalated between nickel and iron oxy-hydroxide lamellar layers, a structure very similar to the one found in Fe-Ni batteries. We propose that superlubricity is achieved due to repulsive electrostatic forces acting between the intercalated metal oxy-hydroxide lamellar compounds. This system would be suitable for practical engineering applications in many fields including biotechnologies. PMID:27444211

  6. Deformation Behavior and TExture Evolution of Steel Alloys under Axial-Torsional Loading

    SciTech Connect

    Siriruk, A.; Kant, M.; Penumadu, D.; Garlea, E.; Vogel, S.

    2011-06-01

    Using hollow cylinder samples with suitable geometry obtained from round bar stock, the deformation behavior of bcc Fe based 12L14 steel alloy is evaluated under multi-axial conditions. A stacked strain gage rosette and extensometer mounted on the cylindrical surface at the mid height of the specimen provided strain tensor as a function of applied stress for pure tensile and torsion tests prior to yielding. This study examines elastic and yield behavior and effects of these with respect to texture evolution. Hollow cylinder specimen geometry (tubes) with small wall thickness and relatively (to its thickness) large inner diameter is used. The variation of observed yield surface in deviatoric plane and the effect on mode of deformation (tension versus torsion versus its combination) on stress-strain behavior is discussed. Bulk texture was studied using neutron time-of-flight diffractometer at High-Pressure-Preferred Orientation (HIPPO) - Los Alamos Neutron Science Center (LANSCE) instrument and the evolution of texture and related anisotropy for pure tension versus torsion are also included.

  7. Influence of DIT Parameters on the Cementite Spheroidization in a Low-Alloy Medium Carbon Steel

    NASA Astrophysics Data System (ADS)

    Arruabarrena, Jon; López, Beatriz; Rodriguez-Ibabe, Jose M.

    2016-01-01

    The influence of strain, strain rate, and temperature on deformation-induced transformation (DIT) in a low-alloy medium carbon steel is studied. The strain promotes the nucleation of ferrite (deformation-induced ferrite) and also pearlite (deformation-induced pearlite), this last being characterized by a fine interlamellar spacing and morphological instability. At strains ɛ > 0.5, intragranular nucleation activates and further ferrite nucleation over the newly created α/ γ interface takes place, which gives rise to the precipitation of cementite (deformation-induced cementite) at the ferrite boundaries. Soft annealing treatments have been performed on the microstructures obtained by DIT, and the degree of spheroidization has been quantified by image analysis techniques. In comparison to non-deformed conditions, the application of DIT results in a higher degree of spheroidization after soft annealing. Moreover, the EBSD analysis denotes that ferrite grain size refinement is achieved with respect to non-deformed conditions. The degree of spheroidization is highly influenced by the applied strain level and subsequent holding temperature.

  8. Design and analysis of eccentrically braced steel frames with vertical links using shape memory alloys

    NASA Astrophysics Data System (ADS)

    Massah, Saeed Reza; Dorvar, Hosein

    2014-10-01

    In recent years, the philosophy behind traditional methods by which structures were designed to withstand natural disasters has gone through major changes. Shape memory alloys (SMAs) are characterized by their superelastic behavior, which enables them to recover their original shape after experiencing large deformations. This characteristic provides an ideal reversibility capacity that can be used in the passive control of buildings exposed to earthquakes. This article has attempted to identify the effects of changing the hysteretic characteristics of SMA materials when they are used as passive control systems in eccentric bracing frames. By evaluating the numerical analysis results obtained from the modeling of an experimental sample and the modeling of the proposed EBF system, the accuracy of the above-stated notion was confirmed. Moreover, the results that pertain to the nonlinear pushover analysis, time-history dynamic analysis and seismic damage analysis of eccentric steel bracing frames of 4-, 9- and 14-story structures indicate that the use of SMA superelastic materials, in addition to effectively improving their ductility, stiffness and lateral strength, provides an excellent reversibility capacity, which considerably reduces both the maximum relative displacement and the residual deformation in the structure.

  9. Erosive Wear Behavior of High-Alloy Cast Iron and Duplex Stainless Steel under Mining Conditions

    NASA Astrophysics Data System (ADS)

    Yoganandh, J.; Natarajan, S.; Kumaresh Babu, S. P.

    2015-09-01

    Centrifugal pumps used in the lignite mines encounter erosive wear problems, leading to a disastrous failure of the pump casings. This paper attempts to evaluate the erosive wear resistance of Ni-Hard 4, high-chromium iron, and Cast CD4MCu duplex stainless steel (DSS), for mining conditions. The prepared test coupons were subjected to an erosion test by varying the impingement velocity and the angle of impingement, under two different pH conditions of 3 and 7, which pertained to the mining conditions. XRD analysis was carried out to confirm the phases present in the alloy. The eroded surface was subjected to SEM analysis to identify the erosion mechanisms. The surface degradation of Ni-Hard 4 and high-chromium iron came from a low-angle abrasion with a grooving and plowing mechanism at a low angle of impingement. At normal impingement, deep indentations resulted in lips and crater formations, leading to degradation of the surface in a brittle manner. A combined extrusion-forging mechanism is observed in the CD4MCu DSS surface at all the impingement angles.

  10. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    PubMed Central

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  11. Effect of the La alloying addition on the antibacterial capability of 316L stainless steel.

    PubMed

    Yuan, J P; Li, W; Wang, C

    2013-01-01

    316L stainless steel is widely used for fashion jewelry but it can carry a large number of bacteria and cause the potential risk of infection since it has no antimicrobial ability. In this paper, La is used as an alloying addition. The antibacterial capability, corrosion resistance and processability of the La-modified 316L are investigated by microscopic observation, thin-film adhering quantitative bacteriostasis, electrochemical measurement and mechanical test. The investigations reveal that the La-containing 316L exhibits the Hormesis effect against Staphylococcus aureus ATCC 25923 and Escherichia coli DH5α, 0.05 wt.% La stimulates their growth, as La increases, the modified 316L exhibits the improved antibacterial effect. The more amount of La is added, the better antibacterial ability is achieved, and 0.42 wt.% La shows excellent antibacterial efficacy. No more than 0.11 wt.% La addition improves slightly the corrosion resistance in artificial sweat and has no observable impact on the processability of 316L, while a larger La content degrades them. Therefore, the addition of La alone in 316L is difficult to obtain the optimal combination of corrosion resistance, antibacterial capability and processability. In spite of that, 0.15 wt.% La around is inferred to be the trade-off for the best overall performance.

  12. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    PubMed

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure.

  13. Study of magnetism in Ni-Cr hardface alloy deposit on 316LN stainless steel using magnetic force microscopy

    NASA Astrophysics Data System (ADS)

    Kishore, G. V. K.; Kumar, Anish; Chakraborty, Gopa; Albert, S. K.; Rao, B. Purna Chandra; Bhaduri, A. K.; Jayakumar, T.

    2015-07-01

    Nickel base Ni-Cr alloy variants are extensively used for hardfacing of austenitic stainless steel components in sodium cooled fast reactors (SFRs) to avoid self-welding and galling. Considerable difference in the compositions and melting points of the substrate and the Ni-Cr alloy results in significant dilution of the hardface deposit from the substrate. Even though, both the deposit and the substrate are non-magnetic, the diluted region exhibits ferromagnetic behavior. The present paper reports a systematic study carried out on the variations in microstructures and magnetic behavior of American Welding Society (AWS) Ni Cr-C deposited layers on 316 LN austenitic stainless steels, using atomic force microscopy (AFM) and magnetic force microscopy (MFM). The phase variations of the oscillations of a Co-Cr alloy coated magnetic field sensitive cantilever is used to quantitatively study the magnetic strength of the evolved microstructure in the diluted region as a function of the distance from the deposit/substrate interface, with the spatial resolution of about 100 nm. The acquired AFM/MFM images and the magnetic property profiles have been correlated with the variations in the chemical compositions in the diluted layers obtained by the energy dispersive spectroscopy (EDS). The study indicates that both the volume fraction of the ferromagnetic phase and its ferromagnetic strength decrease with increasing distance from the deposit/substrate interface. A distinct difference is observed in the ferromagnetic strength in the first few layers and the ferromagnetism is observed only near to the precipitates in the fifth layer. The study provides a better insight of the evolution of ferromagnetism in the diluted layers of Ni-Cr alloy deposits on stainless steel.

  14. Laser surface alloying of FeCoCrAlNi high-entropy alloy on 304 stainless steel to enhance corrosion and cavitation erosion resistance

    NASA Astrophysics Data System (ADS)

    Zhang, S.; Wu, C. L.; Zhang, C. H.; Guan, M.; Tan, J. Z.

    2016-10-01

    FeCoCrAlNi high-entropy alloy coating was synthesized with premixed high-purity Co, Cr, Al and Ni powders on 304 stainless steel by laser surface alloying, aiming at improving corrosion and cavitation erosion resistance. Phase constituents, microstructure and microhardness were investigated using XRD, SEM, and microhardness tester, respectively. The cavitation erosion and electrochemical corrosion behavior of FeCoCrAlNi coating in 3.5% NaCl solution were also evaluated using an ultrasonic vibrator and potentiodynamic polarization measurement. Experimental results showed that with appropriate laser processing parameters, FeCoCrAlNi coating with good metallurgical bonding to the substrate could be achieved. FeCoCrAlNi coating was composed of a single BCC solid solution. The formation of simple solid solutions in HEAs was the combined effect of mixing entropy (ΔSmix), mixing enthalpy (ΔHmix), atom-size difference (δ) and valence electron concentration (VEC), and the effect of ΔSmix was much larger than that of the other factors. The microhardness of the FeCoCrAlNi coating was ~3 times that of the 304 stainless steel. Both the corrosion and cavitation erosion resistance of the coating were improved. The cavitation erosion resistance for FeCoCrAlNi HEA coating was ~7.6 times that of 304 stainless steel. The corrosion resistance was also improved as reflected by a reduction in the current density of one order of magnitude as compared with 304 stainless steel.

  15. Microstructural evolution at the overlap zones of 12Cr martensitic stainless steel laser alloyed with TiC

    NASA Astrophysics Data System (ADS)

    Adebiyi, D. I.; Popoola, A. P. I.; Pityana, S. L.

    2014-09-01

    Multiple track laser alloying is characterised by additional heat treatment and differences in the amount of powder deposited at the overlap regions. These result in different microstructural and phase evolution at these regions, which are not obtainable in the single tracks. X12CrNiMo steel has been laser alloyed with TiC using a 4.4 kW continuous wave (CW) Nd:YAG laser. The process parameters were first optimised after which they were kept constant for overlap ratios of 50% and 75%. The depths of the alloyed zone, the mcrostructural evolution, metallurgical structures and compositions are different for the 50% and 75% overlap. The 75% overlap sample has an alloying depth of 4233 μm (about two times that of the 50% overlap). The XRD of the 50% overlap sample reveals the presence of complex carbides, which are absent in that of the 75% overlap. Although both overlap samples have retained martensite, diffractographs show that the martensite of the 75% is richer in carbide. These are attributed to differences in powder catchment, heat build-up and depth of alloying.

  16. Mathematical Modeling for Microstructural Evolution in Multi-pass Hot Compression of Q345E Alloy Steel

    NASA Astrophysics Data System (ADS)

    Qian, Dongsheng; Peng, Yaya

    2015-05-01

    The deformation process and inter-pass time of hot working are always accompanied by complicated microstructural evolution. As a kind of low alloy steels with good malleability, Q345E steel is widely used. The specimens of Q345E steel were heated to 1123, 1223, 1323, 1423, and 1523 K and held for 0, 120, 240, 360, and 480 s, respectively, on Gleeble-3500 thermo-mechanical simulator to develop the austenite grain growth equation of Q345E steel. In addition, the `single-pass hot compression tests,' `double-pass hot compression tests,' and `single-pass hot compression and thermal insulation tests' at temperature from 1123 to 1423 K with the strain rate from 0.01 to 10 s-1 were carried out on Gleeble-3500 thermo-mechanical simulator to investigate the behavior of dynamic recrystallization (DRX), meta-dynamic recrystallization (MDRX), and static recrystallization (SRX), and to establish the mathematical equations of DRX, MDRX, and SRX, which can predict the volume fraction of recrystallization and grain size after recrystallization. The result of error analysis and a 2D finite element simulation model during hot upsetting verifies that the experimental data agree well with the predicted values calculated by these mathematical equations, which indicates that the established mathematical equations can be applied to accurately predict the microstructural evolution of Q345E steel during hot deformation.

  17. Dissimilar Laser Welding/Brazing of 5754 Aluminum Alloy to DP 980 Steel: Mechanical Properties and Interfacial Microstructure

    NASA Astrophysics Data System (ADS)

    Yang, Jin; Li, Yulong; Zhang, Hua; Guo, Wei; Weckman, David; Zhou, Norman

    2015-11-01

    A diode laser welding/brazing technique was used for lap joining of 5754 aluminum alloy to DP 980 steel with Al-Si filler metal. The correlation between joint interfacial microstructure, wettability of filler metal, and mechanical properties was systematically investigated. At low laser power (1.4 kW), a layer of intermetallic compounds, composed of θ-Fe(Al,Si)3 and τ 5 -Al7.2Fe1.8Si, was observed at the interface between fusion zone and steel. Because of the poor wettability of filler metal on the steel substrate, the joint strength was very low and the joint failed at the FZ/steel interface. When medium laser power (2.0 kW) was applied, the wettability of filler metal was enhanced, which improved the joint strength and led to FZ failure. With further increase of laser power to 2.6 kW, apart from θ and τ 5, a new hard and brittle η-Fe2(Al,Si)5 IMC with microcracks was generated at the FZ/steel interface. The formation of η significantly degraded the joint strength. The failure mode changed back to interfacial failure.

  18. Study on optimal surface property of WC-Co cutting tool for aluminium alloy cutting

    NASA Astrophysics Data System (ADS)

    Nizar, Mohd; Arimatsu, Naoya; Kawamitsu, Hiroshi; Takai, Kazuteru; Fukumoto, Masahiro

    2016-02-01

    The light weight property as well as high corrosion resistance of aluminium alloy has increased their demand especially in automobile industries. Aluminium alloy as a matter of fact has a low melting point and high ductility that severely adhere to the cutting tool surface and cause deterioration of chip evacuation. This problem often resulting in tools breakage. In this paper, in order to impart functions of anti-adhesion, we propose a technique by controlling the grinding marks micro texture on the tool surface by using the blast polishing treatment without any coating technologies. The results show that the tool which underwent polishing treatment reduces the cutting force as well as the aluminium adherence during the initial cutting process, and become worst as the process cutting continues. These results indicate that grinding mark texture improves the anti-adhesion by reducing the contact area during cutting and provide storage for the lubricant. In addition, too much polishing on the tool surface may remove these textures and resultantly worsen the tool performance.

  19. Thixoforming of Steel: New Tools Conception to Analyse Thermal Exchanges and Strain Rate Effects

    NASA Astrophysics Data System (ADS)

    Cezard, P.; Bigot, R.; Becker, E.; Mathieu, S.; Pierret, J. C.; Rassili, A.

    2007-04-01

    Through different papers, authors shown that the influence of thermal exchanges was a first order parameter on the semi-solid steel behaviour, and certainly for every semi-solid metallic materials. These thermal exchanges hide other parameters effect like, for example, the strain rate influence. This paper tries to determine the influence of these two parameters by using a new extrusion device on a hydraulic press. This new tools conception annihilated the influence of the decrease of the punch speed before stopping and permitted to have a constant speed during the experiment. This work also deals with the homogeneous flow during thixoforming of steel and shows the importance to couple initial temperature of the slug with punch speed. This paper presents different conditions which permitted to have a homogeneous flow by keeping a low load.

  20. Accelerated carbide spheroidisation of 1.2343 tool steel by induction heating

    NASA Astrophysics Data System (ADS)

    Dlouhý, J.; Kövér, M.

    2015-12-01

    Tool steels undergo spheroidisation or soft annealing to enhance machinability and cold formability. Conventional soft annealing takes several hours. The final microstructure is composed of globular carbides in a ferritic matrix. We present an alternative process of carbide spheroidisation and steel softening. Accelerated carbide spheroidisation and refinement (ASR) was achieved by induction heating at temperatures close to the A1 temperature. The spheroidised structure was obtained in less than 5 minutes. The carbide particles that formed during the ASR were significantly finer than for the conventional soft annealing. The hardness after ASR was higher than the hardness after soft annealing because of the dispersion strengthening by finer and more densely distributed carbide particles. On the other hand, the fine structure is favourable for hardening. It enables smaller austenite grains and martensite laths to be obtained.

  1. Constitutive Modeling of High-Temperature Flow Behavior of an Nb Micro-alloyed Hot Stamping Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Shiqi; Feng, Ding; Huang, Yunhua; Wei, Shizhong; Mohrbacher, Hardy; Zhang, Yue

    2016-03-01

    The thermal deformation behavior and constitutive models of an Nb micro-alloyed 22MnB5 steel were investigated by conducting isothermal uniaxial tensile tests at the temperature range of 873-1223 K with strain rates of 0.1-10 s-1. The results indicated that the investigated steel showed typical work hardening and dynamic recovery behavior during hot deformation, and the flow stress decreased with a decrease in strain rate and/or an increase in temperature. On the basis of the experimental data, the modified Johnson-Cook (modified JC), modified Norton-Hoff (modified NH), and Arrhenius-type (AT) constitutive models were established for the subject steel. However, the flow stress values predicted by these three models revealed some remarkable deviations from the experimental values for certain experimental conditions. Therefore, a new combined modified Norton-Hoff and Arrhenius-type constitutive model (combined modified NH-AT model), which accurately reflected both the work hardening and dynamic recovery behavior of the subject steel, was developed by introducing the modified parameter k ɛ. Furthermore, the accuracy of these constitutive models was assessed by the correlation coefficient, the average absolute relative error, and the root mean square error, which indicated that the flow stress values computed by the combined modified NH-AT model were highly consistent with the experimental values (R = 0.998, AARE = 1.63%, RMSE = 3.85 MPa). The result confirmed that the combined modified NH-AT model was suitable for the studied Nb micro-alloyed hot stamping steel. Additionally, the practicability of the new model was also verified using finite element simulations in ANSYS/LS-DYNA, and the results confirmed that the new model was practical and highly accurate.

  2. Effect of confining pressure due to external jacket of steel plate or shape memory alloy wire on bond behavior between concrete and steel reinforcing bars.

    PubMed

    Choi, Eunsoo; Kim, Dongkyun; Park, Kyoungsoo

    2014-12-01

    For external jackets of reinforced concrete columns, shape memory alloy (SMA) wires are easy to install, and they provide active and passive confining pressure; steel plates, on the other hand, only provide passive confining pressure, and their installation on concrete is not convenient because of the requirement of a special device. To investigate how SMA wires distinctly impact bond behavior compared with steel plates, this study conducted push-out bond tests of steel reinforcing bars embedded in concrete confined by SMA wires or steel plates. For this purpose, concrete cylinders were prepared with dimensions of 100 mm x 200 mm, and D-22 reinforcing bars were embedded at the center of the concrete cylinders. External jackets of 1.0 mm and 1.5 mm thickness steel plates were used to wrap the concrete cylinders. Additionally, NiTiNb SMA wire with a diameter of 1.0 mm was wound around the concrete cylinders. Slip of the reinforcing bars due to pushing force was measured by using a displacement transducer, while the circumferential deformation of specimens was obtained by using an extensometer. The circumferential deformation was used to calculate the circumferential strains of the specimens. This study assessed the radial confining pressure due to the external jackets on the reinforcing bars at bond strength from bond stress-slip curves and bond stress-circumferential strain curves. Then, the effects of the radial confining pressure on the bond behavior of concrete are investigated, and an equation is suggested to estimate bond strength using the radial confining pressure. Finally, this study focused on how active confining pressure due to recovery stress of the SMA wires influences bond behavior.

  3. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  4. Ultrasonic Spot Welding of Aluminum to High-Strength Low-Alloy Steel: Microstructure, Tensile and Fatigue Properties

    NASA Astrophysics Data System (ADS)

    Patel, V. K.; Bhole, S. D.; Chen, D. L.

    2014-04-01

    The structural applications of lightweight aluminum alloys inevitably involve dissimilar welding with steels and the related durability issues. This study was aimed at evaluating the microstructural change, lap shear tensile load, and fatigue resistance of dissimilar ultrasonic spot-welded joints of aluminum-to-galvanized high-strength low-alloy (HSLA) steel. Two non-uniform layers were identified in between Al and HSLA steel via SEM/EDS and XRD. One was an Al-Zn eutectic layer and the other was a thin (<2 μm) layer of intermetallic compound (IMC) of Al and Fe in the nugget zone. The lap shear tensile testing gave a maximum load of 3.7 kN and the sample failed initially in between the Al-Zn eutectic film and Al-Fe IMC, and afterward from the region containing Al on both matching fracture surfaces. The fatigue test results showed a fatigue limit of about 0.5 kN (at 1 × 107 cycles). The maximum cyclic stress at which transition of the fatigue fracture from transverse through-thickness crack growth mode to the interfacial failure mode occurs increases with increasing energy input.

  5. Phase constitution characteristics of the Fe-Al alloy layer in the HAZ of calorized steel pipe

    SciTech Connect

    Li Yajiang; Zou Zengda; Wei Xing

    1997-09-01

    Mechanical properties of the welding region and phase constitution characteristics in the iron-aluminum (Fe-Al) alloy layer of calorized steel pipes were researched by means of metallography, which included the use of scanning electron microscopy (SEM), transmission electron microscopy (TEM), electron probe microanalysis (EPMA) and an X-ray diffractometer. Experimental results indicated that the Fe-Al alloy layer of calorized steel pipe was mainly composed of an FeAl phase, an Fe{sub 3}Al phase and an {alpha}-Fe(Al) solid solution, and the microhardness in the Fe-Al coating was 600--310 HM from the surface layer to the inside. There were no higher aluminum content phases, such as brittle FeAl{sub 2}, Fe{sub 2}Al{sub 5} and FeAl{sub 3}. By controlling the aluminizing process parameters, the ability to bear deformation and weld-ability of the calorized steel pipe were remarkably improved.

  6. Effect of Microstructure on Retained Austenite Stability and Tensile Behaviour in an Aluminum-Alloyed TRIP Steel

    NASA Astrophysics Data System (ADS)

    Chiang, Jasmine Sheree

    Transformation-induced plasticity (TRIP) steels have excellent strength, ductility and work hardening behaviour, which can be attributed to a phenomenon known as the TRIP effect. The TRIP effect involves a metastable phase, retained austenite (RA), transforming into martensite as a result of applied stress or strain. This transformation absorbs energy and improves the work hardening rate of the steel, delaying the onset of necking. This work describes two distinct TRIP steel microstructures and focuses on how microstructure affects the RA-to-martensite transformation and the uniaxial tensile behaviour. A two-step heat treatment was applied to an aluminum-alloyed TRIP steel to obtain a microstructure consisting of equiaxed grains of ferrite surrounded by bainite, martensite and RA -- the equiaxed microstructure. The second microstructure was produced by first austenitizing and quenching the steel to produce martensite, followed by the two-step heat treatment. The resulting microstructure (labelled the lamellar microstructure) consisted of elongated grains of ferrite with bainite, martensite and RA grains. Both microstructural variants had similar initial volume fractions of RA. A series of interrupted tensile tests and ex-situ magnetic measurements were conducted to examine the RA transformation during uniform elongation. Similar tests were also conducted on an equiaxed microstructure and a lamellar microstructure with similar ultimate tensile strengths. Results show that the work hardening rate is directly related to the RA transformation rate. The slower transformation rate, or higher RA stability, that was observed in the lamellar microstructure enables sustained work hardening at high strains. In contrast, the equiaxed microstructure has a lower RA stability and thus exhibits high values of work hardening at low strains, but the effect is quickly exhausted. Several microstructural factors that affect RA stability were examined, including RA grain size, aspect

  7. Surface phenomena during the early stages of sintering in steels modified with Fe–Mn–Si–C master alloys

    SciTech Connect

    Oro, Raquel; Campos, Mónica; Hryha, Eduard; Torralba, José Manuel

    2013-12-15

    The characteristics of the metallic powder surface play a critical role in the development of strong bonds between particles during sintering, especially when introducing elements with a high affinity for oxygen. In this study, Mn and Si have been combined in a Fe–Mn–Si–C master alloy powder in order to reduce their chemical activity and prevent oxidation during the heating stage of the sintering process. However, when this master alloy powder is mixed with an iron base powder, differences in chemical activity between both components can lead to an oxygen transfer from the iron base powder to the surface of the master alloy particles. The present research is focused on studying the evolution of the master alloy particle surface during the early stages of sintering. Surface characterization by X-ray Photoelectron Spectroscopy (XPS) shows that the master alloy powder surface is mostly covered by a thin easily reducible iron oxide layer (∼ 1 nm). Mn–Si particulate oxides are found as inclusions in specific areas of the surface. Evolution of oxides during sintering was studied on green compacts containing iron powder, graphite and Fe–Mn–Si–C master alloy powder that were heat treated in vacuum (10{sup −6} mbar) at different temperatures (from 400, 600, 800 to 1000 °C) and analyzed by means of XPS. Vacuum sintering provides the necessary conditions to remove manganese and silicon oxides from the powder surface in the range of temperatures between 600 °C and 1000 °C. When sintering in vacuum, since the gaseous products from reduction processes are continuously eliminated, oxidation of master alloy particles due to oxygen transfer through the atmosphere is minimized. - Highlights: • Mn and Si were introduced in sintered steels using a master alloy powder. • Surface of the master alloy is mainly covered by an easily reducible iron oxide. • Temperature ranges for oxidation/reduction are identified. • Vacuum conditions avoid oxygen transfer to

  8. Experimental investigation on geometrical aspects of micro-plasma deposited tool steel for repair applications

    NASA Astrophysics Data System (ADS)

    Jhavar, S.; Paul, C. P.; Jain, N. K.

    2014-08-01

    Recent advancement in direct material deposition processes found wide applications in rapid prototyping, manufacturing and tooling industry. Micro-plasma deposition is one of the recent developments in this domain. This paper reports the deployment of newly integrated micro-plasma deposition system for the deposition of AISI P-20 tool steel on the AISI P20 tool steel substrate. A number of test tracks for single track deposition were deposited at the various combination of processing parameters. The sets of parameters yielding good deposits were selected to deposit overlap tracks. The geometry of single and overlapped tracks was evaluated to understand the parametric dependence. The study indicates that the aspect ratio of track geometry (ratio of width to height of track) is dependent on the processing parameters and the discharge current is identified as the most dominating parameters (contribution = 44%), followed by scan speed (contribution = 26.68%) and wire feed rate (contribution = 26.98%) with almost same effect. The microscopic study of the deposits indicates that the material deposited at the optimum processing parameters is free from surface and bulk defects. The estimated material properties are found to be at par with conventional processed material. This feasibility study proved that the micro-plasma deposition can be used for the generation of surfaces and multi-featured material deposition. It paved a way for the application of the process in die/mold repairs.

  9. Conversion electron Mössbauer spectroscopy of plasma immersion ion implanted H13 tool steel

    NASA Astrophysics Data System (ADS)

    Terwagne, G.; Collins, G. A.; Hutchings, R.

    1994-12-01

    Conversion electron Mössbauer spectroscopy (CEMS) has been used to investigate nitride formation in AISI-H13 tool steel after treatment by plasma immersion ion implantation (PI3) at 350 °C. With only slight variation in the plasma conditions, it is possible to influence the kinetics of nitride precipitation so as to obtain nitrogen concentrations that range from those associated with ɛ-Fe2N through ɛ-Fe3N to γ'-Fe4N. The CEMS results enable a more definite identification of the nitrides than that obtained by glancing-angle X-ray diffraction and nuclear reaction analysis alone.

  10. Effect of convection on the dendrite growth kinetics in undercooled melts of D2 tool steels

    NASA Astrophysics Data System (ADS)

    Valloton, J.; Herlach, D. M.; Henein, H.

    2016-03-01

    Rapid solidification of D2 tool steel is investigated experimentally using the electromagnetic levitation technique under terrestrial and reduced gravity conditions. The microstructures of samples covering a broad range of undercoolings (40 K ≤ ΔT ≤ 280 K) are analysed. At low undercooling coarse grained dendritic microstructure is observed, while at higher undercoolings this dendritic feature disappears in favour of a grain refined equiaxed structure. In the latter case, the eutectic carbides are more evenly dispersed throughout the microstructure. The sample solidified in microgravity during parabolic flight experiment exhibits only a few very large grains with twinning relationship. This highlights the effect of convection on grain refinement in this system.

  11. Microstructure Evolution in Nano-reinforced Ferritic Steel Processed By Mechanical Alloying and Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Boulnat, Xavier; Perez, Michel; Fabregue, Damien; Douillard, Thierry; Mathon, Marie-Hélène; de Carlan, Yann

    2013-11-01

    Oxide-dispersion strengthened ferritic steel was produced by high-energy attrition, leading to a complex nanostructure with deformed ferritic grains. After mechanical alloying, the powder was then consolidated by spark plasma sintering (SPS) using various thermo-mechanical treatments. Hot isostatic pressing (HIP) was also performed on the same powder for comparison. Above 1123 K (850 °C), SPS consolidation-induced heterogeneous microstructure composed of ultra-fine-grained regions surrounded by larger grains. Spatial distribution of the stored energy was measured in the bimodal microstructure using the Kernel average misorientation. In contrary to large recrystallized grains, ultra-fine grains are still substructured with low-angle grain boundaries. The precipitation kinetics of the nano-oxides during consolidation was determined by small-angle neutron scattering. Precipitation mainly occurred during the heating stage, leading to a high density of nanoclusters that are of prime importance for the mechanical properties. Other coarser titanium-enriched oxides were also detected. The multiscale characterization allowed us to understand and model the evolution of the complex microstructure. An analytical evaluation of the contributing mechanisms explains the appearance of the complex grain structure and its thermal stability during further heat treatments. Inhomogeneous distribution of plastic deformation in the powder is the major cause of heterogeneous recrystallization and further grain growth during hot consolidation. Then, the thermal stability of coherent nano-oxides is responsible for effective grain boundary pinning in recovered regions where the driving pressure for recrystallization is lowered. This scenario is confirmed in both SPSed and HIPed materials.

  12. Laser surface alloying of 316L stainless steel coated with a bioactive hydroxyapatite-titanium oxide composite.

    PubMed

    Ghaith, El-Sayed; Hodgson, Simon; Sharp, Martin

    2015-02-01

    Laser surface alloying is a powerful technique for improving the mechanical and chemical properties of engineering components. In this study, laser surface irradiation process employed in the surface modification off 316L stainless steel substrate using hydroxyapatite-titanium oxide to provide a composite ceramic layer for the suitability of applying this technology to improve the biocompatibility of medical alloys and implants. Fusion of the metal surface incorporating hydroxyapatite-titania ceramic particles using a 30 W Nd:YAG laser at different laser powers, 40, 50 and 70% power and a scan speed of 40 mm s(-1) was observed to adopt the optimum condition of ceramic deposition. Coatings were evaluated in terms of microstructure, surface morphology, composition biocompatibility using XRD, ATR-FTIR, SEM and EDS. Evaluation of the in vitro bioactivity by soaking the treated metal in SBF for 10 days showed the deposition of biomimetic apatite.

  13. Electrochemical Fabrication and Characterization of Corrosion-Resistant, Ternary, Lead-Based Alloys as a New Material for Steel Surface Protection

    NASA Astrophysics Data System (ADS)

    Aliyev, A. Sh.; Tahirli, H. M.; Elrouby, Mahmoud; Soltanova, N. Sh.; Tagiev, D. B.

    2016-06-01

    This article presents the study of the synthesis of the ternary Pb-Sb-Te alloy on the stainless steel substrate via electrochemical method. The corrosion resistance of the electrodeposited alloy has been investigated via subjecting the electro-synthesized alloy to a corrosive medium containing sulfide ions; this medium is similar to the petroleum refining environment. The resulting film of the electrodeposited alloy was analyzed by the scanning electron microscope, energy-dispersive X-ray analysis, and X-ray diffraction to determine the morphology and the phase structure of the electrodeposited film. It was found that the electrodeposited Pb-Sb-Te alloy thin film is a multiphase composition. The obtained data reveal that the most corrosion-resistant phase is the PbSb2Te4 alloy.

  14. Elevated temperature creep-fatigue crack propagation in nickel-base alloys and 1 Cr-Mo-V steel

    NASA Astrophysics Data System (ADS)

    Nazmy, M.; Hoffelner, W.; Wüthrich, C.

    1988-04-01

    The crack growth behavior of several high temperature nickel-base alloys, under cyclic and static loading, is studied and reviewed. In the oxide dispersion strengthened (ODS) MA 6000 and MA 754 alloys, the high temperature crack propagation exhibited orientation dependence under cyclic as well as under static loading. The creep crack growth (CCG) behavior of cast nickel-base IN-738 and IN-939* superalloys at 850 °C could be characterized by the stress intensity factor, K 1. In the case of the alloy IN-901 at 500 °C and 600 °C, K 1 was found to be the relevant parameter to characterize the creep crack growth behavior. The energy rate line integral, C*, may be the appropriate loading parameter to describe the creep crack growth behavior of the nickel-iron base IN-800H alloy at 800 °C. The creep crack growth data of 1 Cr-Mo-V steel, with bainitic microstructure, at 550 °C could be correlated better by C * than by K 1.

  15. The effect of alloy elements on the density variation of steel melt at the interdendritic region during solidification

    NASA Astrophysics Data System (ADS)

    Cao, Y. F.; Chen, Y.; Ma, X. P.; Fu, P. X.; Kang, X. H.; Liu, H. W.; Li, D. Z.

    2016-03-01

    Alloying elements in steels have essential effects on the formation of macrosegregation by inducing a density difference between the mushy zone and the bulk melt, and even by the alteration of the solidified microstructure. Hence, in terms of the thermodynamic laws for solidification of an idealized dilute solution, a systematic theoretical analysis on the effect of elements on the density variation of the interdendritic melt is presented for common Fe-based binary alloys. It shows that density variation closely associates with three crucial parameters: the microsegregation parameter λ, the temp-comp-expansion parameter β and the initial composition CL o . With these derived parameters, a simple analytical model is proposed to assess the influence of alloy elements on density change. The theoretical analysis indicates that compared to silicon, the effect of carbon on the density variation cannot be ignored, which is remarkably different from the previous recognition of these two elements. The macrosegregation induced by carbon only is experimentally validated by two dissected 500 kg ingots with different carbon contents. Furthermore, to directly validate the results of theoretical analysis a macrosegregation model with two different microsegregation laws (lever rule and Scheil equation) is established. Then simulations of the convection during solidification in the experimental 500 kg reference ingot are performed for Fe-C and Fe-Si alloys, respectively. It demonstrates that numerically simulated effects of carbon and silicon on the interdendritic convection induced by density inversion are fairly consistent with the analytical predictions.

  16. Autogeneous Laser and Hybrid Laser Arc Welding of T-joint Low Alloy Steel with Fiber Laser Systems

    NASA Astrophysics Data System (ADS)

    Unt, A.; Lappalainen, E.; Salminen, A.

    This paper is focused on the welding of low alloy steels S355 and AH36 in thicknesses 6, 8 and 10 mm in T-joint configuration using either autogeneous laser welding or laser-arc hybrid welding (HLAW) with high power fiber lasers. The aim was to obtain understanding of the factors influencing the size of the fillet and weld geometry through methodologically studying effects of laser power, welding speed, beam alignment relative to surface, air gap, focal point position and order of processes (in case of HLAW) and to get a B quality class welds in all thicknesses after parameter optimization.

  17. Measurement and analysis of radioactivity induced in steels and a vanadium alloy by 14-MeV neutrons

    NASA Astrophysics Data System (ADS)

    Richter, D.; Forrest, R. A.; Freiesleben, H.; Kovalchuk, Va. D.; Kovalchuk D, Vi.; Markovskij, D. V.; Seidel, K.; Tereshkin, V. I.; Unholzer, S.

    2000-12-01

    Samples of the structural material of the International Thermonuclear Experimental Reactor (SS316), of the low-activation steels MANET and F82H, and of the vanadium alloy V4Ti4Cr were irradiated with D-T fusion neutrons. The radioactivities induced were determined after irradiation several times during decay by γ-spectroscopy. The results were analysed with the European Activation System (EASY-97). In order to validate EASY-97, the total activities of the samples are compared, and ratios of calculated-to-experimental values for the individual activities are derived and discussed.

  18. Wetting and Interfacial Characteristics of Mg AZ61 Alloy/Galvanized Steel in Cold Metal Transfer Process

    NASA Astrophysics Data System (ADS)

    Lin, Qiaoli; Yang, Fan; Cao, Rui; Chen, Jianhong; Guo, Tingbiao

    2015-09-01

    The dynamic sessile drop method was used to study the wetting behavior of galvanized steel by molten Mg AZ61 alloy under cold metal transfer condition. The interfacial microstructures were also analyzed by using scanning electron microscope and energy dispersive spectrometry. The observed results showed that the wetting behavior was directly determined by the wire feed speed (or the heat input). The Al-Fe intermetallic layer and Zn-rich zone were observed both at the interface and at the close of triple line. The formations of these interfacial characteristics satisfy the thermodynamic characteristic of Mg-Al/Fe and Mg-Zn/Fe systems.

  19. Formation of amorphous Ti alloy layers by excimer laser mixing of Ti on AISI 304 stainless-steel surfaces

    NASA Astrophysics Data System (ADS)

    Jervis, T. R.; Nastasi, M.; Zocco, T. G.; Martin, J. A.

    1988-07-01

    We used excimer laser radiation at 308 nm to mix thin layers of Ti into AISI 304 stainless steel. Different numbers of shots at a fluence about twice the threshold for melting varied the amount of mixing. When mixing is sufficiently complete, an amorphous surface layer is formed with Ti substituting for Fe on a one-to-one basis in the alloy. The laser mixing process, unlike Ti ion implantation, does not result in high incorporation of C in the processed layer, although some C from surface and interface contamination is incorporated into the surface layer.

  20. A micromechanistic interpretation of the influence of undissolved carbides on the fracture toughness of a low alloy steel

    SciTech Connect

    Garrison, W.M. Jr.

    1986-05-01

    The author has recently proposed an approach to ductile fracture. This approach suggests the same dependence of delta/sub IC/ on X/sub o/ as the Rice and Johnson model, but incorporates a measure of local ductility, (R/sub V//R/sub I/)/R/sub O/. For steels of having the same value of (R/sub V//R/sub I/)/R/sub O/, delta/sub IC/ should scale with X/sub O/. Experimental studies suggest, for steels of similar microstructure and yield strength, the toughness is indeed determined by the sulfide spacing. Microstructure and yield strength should influence toughness by changing (R/sub V//R/sub I/)/R/sub O/. The purpose of this work was to determine, for a fixed sulfide spacing, whether a simple microstuctural change change believed to degrade toughness resulted in an appropriate change in (R/sub V//R/sub I/)/R/sub O/. Two low alloy steels were selected for this work. One (base+Ni+Si) contained no strong carbide forming elements, while the other was the base+Ni+Si steel modified by additions of 0.3 wt% molybdenum and 0.2 wt% vanadium.

  1. Changes in the Structure and Properties of Welded Joints of Low-Alloy Steels, Subjected to Cyclic Loads

    NASA Astrophysics Data System (ADS)

    Kuskov, V. N.; Kovenskiy, I. M.; Kuskov, K. V.

    2016-04-01

    Time-varying loads negatively affect the properties and structure of materials. Structural failures typically occur at loads below the yield point. In this work, fatigue tests of welded joints of low-alloy steels were carried out in an asymmetric cycle at loads of 60 and 80% of the yield strength. The stress ratio was 0.8-0.9. On the basis of the results of the tests, equations linking the number of cycles to failure with test parameters were obtained. Such equations can be used for estimating the residual life of elements both under construction and in operation. It has been found that the failure is not instantaneous. Specimens of steels continue to resist variable loads for 4000 - 26000 cycles to failure, depending on steel grade and the parameters of the test. Under operating conditions, it gives an opportunity to discover the onset of failure and dispose of the defective part or to replace the entire structure. A standard technique was used to measure the microhardness on the fractured specimens. The distance between the nearest indentations was 0.2 mm. The results of the measurements were plotted in graphs of ahardness change characteristic for all steels under study. A microhardness “step” has been discovered in areas with high dislocation density, as evidenced by x-ray diffraction and transmission electron microscopy. An intermediate stage of the investigation is the development of recommendations for determining the moment of failure of welded constructions with a probability of 95%.

  2. Nanostructure evolution under irradiation of Fe(C)MnNi model alloys for reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Chiapetto, M.; Becquart, C. S.; Domain, C.; Malerba, L.

    2015-06-01

    Radiation-induced embrittlement of bainitic steels is one of the most important lifetime limiting factors of existing nuclear light water reactor pressure vessels. The primary mechanism of embrittlement is the obstruction of dislocation motion produced by nanometric defect structures that develop in the bulk of the material due to irradiation. The development of models that describe, based on physical mechanisms, the nanostructural changes in these types of materials due to neutron irradiation are expected to help to better understand which features are mainly responsible for embrittlement. The chemical elements that are thought to influence most the response under irradiation of low-Cu RPV steels, especially at high fluence, are Ni and Mn, hence there is an interest in modelling the nanostructure evolution in irradiated FeMnNi alloys. As a first step in this direction, we developed sets of parameters for object kinetic Monte Carlo (OKMC) simulations that allow this to be done, under simplifying assumptions, using a "grey alloy" approach that extends the already existing OKMC model for neutron irradiated Fe-C binary alloys [1]. Our model proved to be able to describe the trend in the buildup of irradiation defect populations at the operational temperature of LWR (∼300 °C), in terms of both density and size distribution of the defect cluster populations, in FeMnNi model alloys as compared to Fe-C. In particular, the reduction of the mobility of point-defect clusters as a consequence of the presence of solutes proves to be key to explain the experimentally observed disappearance of detectable point-defect clusters with increasing solute content.

  3. Bobbin-Tool Friction-Stir Welding of Thick-Walled Aluminum Alloy Pressure Vessels

    SciTech Connect

    Dalder, E C; Pastrnak, J W; Engel, J; Forrest, R S; Kokko, E; Ternan, K M; Waldron, D

    2007-06-06

    It was desired to assemble thick-walled Al alloy 2219 pressure vessels by bobbin-tool friction-stir welding. To develop the welding-process, mechanical-property, and fitness-for-service information to support this effort, extensive friction-stir welding-parameter studies were conducted on 2.5 cm. and 3.8 cm. thick 2219 Al alloy plate. Starting conditions of the plate were the fully-heat-treated (-T62) and in the annealed (-O) conditions. The former condition was chosen with the intent of using the welds in either the 'as welded' condition or after a simple low-temperature aging treatment. Since preliminary stress-analyses showed that stresses in and near the welds would probably exceed the yield-strength of both 'as welded' and welded and aged weld-joints, a post-weld solution-treatment, quenching, and aging treatment was also examined. Once a suitable set of welding and post-weld heat-treatment parameters was established, the project divided into two parts. The first part concentrated on developing the necessary process information to be able to make defect-free friction-stir welds in 3.8 cm. thick Al alloy 2219 in the form of circumferential welds that would join two hemispherical forgings with a 102 cm. inside diameter. This necessitated going to a bobbin-tool welding-technique to simplify the tooling needed to react the large forces generated in friction-stir welding. The bobbin-tool technique was demonstrated on both flat-plates and plates that were bent to the curvature of the actual vessel. An additional issue was termination of the weld, i.e. closing out the hole left at the end of the weld by withdrawal of the friction-stir welding tool. This was accomplished by friction-plug welding a slightly-oversized Al alloy 2219 plug into the termination-hole, followed by machining the plug flush with both the inside and outside surfaces of the vessel. The second part of the project involved demonstrating that the welds were fit for the intended service. This

  4. Processing of two iron-chromium oxide dispersion strengthened steels by mechanical alloying

    SciTech Connect

    McKimpson, M.G.; Niemi, A.N. ); Gelles, D.S. )

    1989-04-01

    Two low activation ferritic ODS alloys have been manufactured, using mechanical alloying procedures, into extruded bar. The alloy compositions in weight percent are: Fe-14Cr-1.0Ti-0.5W-0.25Y{sub 2}O{sub 3} and Fe-9Cr-2.0W-0.3V-0.08C-0.25Y{sub 2}O{sub 3}. Dispersoid phase instability is indicated in the 9Cr carbon- containing alloy, but the 14Cr alloy appears to offer a novel material which may be suitable for first wall applications and warrants further study. 2 refs., 5 figs., 4 tabs.

  5. Comparative Study on the Corrosion Resistance of Fe-Based Amorphous Metal, Borated Stainless Steel and Ni-Cr-Mo-Gd Alloy

    SciTech Connect

    Lian, Tiangan; Day, Daniel; Hailey, Phillip; Choi, Jor-Shan; Farmer, Joseph

    2007-07-01

    Iron-based amorphous alloy Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} was compared to borated stainless steel and Ni-Cr-Mo-Gd alloy on their corrosion resistance in various high-concentration chloride solutions. The melt-spun ribbon of this iron-based amorphous alloy have demonstrated a better corrosion resistance than the bulk borated stainless steel and the bulk Ni-Cr-Mo-Gd alloy, in high-concentration chloride brines at temperatures 90 deg. C or higher. (authors)

  6. Surface modification of AISI H13 tool steel by laser cladding with NiTi powder

    NASA Astrophysics Data System (ADS)

    Norhafzan, B.; Aqida, S. N.; Chikarakara, E.; Brabazon, D.

    2016-04-01

    This paper presents laser cladding of NiTi powder on AISI H13 tool steel surface for surface properties enhancement. The cladding process was conducted using Rofin DC-015 diffusion-cooled CO2 laser system with wavelength of 10.6 µm. NiTi powder was pre-placed on H13 tool steel surface. The laser beam was focused with a spot size of 90 µm on the sample surface. Laser parameters were set to 1515 and 1138 W peak power, 18 and 24 % duty cycle and 2300-3500 Hz laser pulse repetition frequency. Hardness properties of the modified layer were characterized by Wilson Hardness tester. Metallographic study and chemical composition were conducted using field emission scanning electron microscope and energy-dispersive X-ray spectrometer (EDXS) analysis. Results showed that hardness of NiTi clad layer increased three times that of the substrate material. The EDXS analysis detected NiTi phase presence in the modified layer up to 9.8 wt%. The metallographic study shows high metallurgical bonding between substrate and modified layer. These findings are significant to both increased hardness and erosion resistance of high-wear-resistant components and elongating their lifetime.

  7. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    SciTech Connect

    Fell, H.A.

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  8. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    NASA Astrophysics Data System (ADS)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  9. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    SciTech Connect

    Zheng, M.; He, Y.R.; Rapp, R.A.

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  10. Determination of the Influence of Alloying Elements on Solidification Parameters Used for the Study of the Thixoformability of a Chromium Steel

    SciTech Connect

    Fraipont, C.; Lecomte-Beckers, J.

    2007-04-07

    This paper deals with the examination of the influence of alloying elements on the thixoformability of a chromium steel. It focuses on the liquid fraction curves of different chromium steel with and without modification of composition. The liquid fraction versus temperature has been obtained experimentally by differential thermal analysis (DTA), limited to low heating rates. The correlation between liquid fraction and temperature has been studied. The effect of modifications of composition was observed.

  11. Dissolution and oxidation behaviour of various austenitic steels and Ni rich alloys in lead-bismuth eutectic at 520 °C

    NASA Astrophysics Data System (ADS)

    Roy, Marion; Martinelli, Laure; Ginestar, Kevin; Favergeon, Jérôme; Moulin, Gérard

    2016-01-01

    Ten austenitic steels and Ni rich alloys were tested in static lead-bismuth eutectic (LBE) at 520 °C in order to obtain a selection of austenitic steels having promising corrosion behaviour in LBE. A test of 1850 h was carried out with a dissolved oxygen concentration between 10-9 and 5 10-4 g kg-1. The combination of thermodynamic of the studied system and literature results leads to the determination of an expression of the dissolved oxygen content in LBE as a function of temperature: RT(K)ln[O](wt%) = -57584/T(K) -55.876T(K) + 254546 (R is the gas constant in J mol-1 K-1). This relation can be considered as a threshold of oxygen content above which only oxidation is observed on the AISI 316L and AISI 304L austenitic alloys in static LBE between 400 °C and 600 °C. The oxygen content during the test leads to both dissolution and oxidation of the samples during the first 190 h and leads to pure oxidation for the rest of the test. Results of mixed oxidation and dissolution test showed that only four types of corrosion behaviour were observed: usual austenitic steels and Ni rich alloys behaviour including the reference alloy 17Cr-12Ni-2.5Mo (AISI 316LN), the 20Cr-31Ni alloy one, the Si containing alloy one and the Al containing alloy one. According to the proposed criteria of oxidation and dissolution kinetics, silicon rich alloys and aluminum rich alloy presented a promising corrosion behaviour.

  12. Carbon diffusion and phase transformations during gas carburizing of high-alloyed stainless steels: Experimental study and theoretical modeling

    NASA Astrophysics Data System (ADS)

    Turpin, T.; Dulcy, J.; Gantois, M.

    2005-10-01

    Gas carburizing of high-alloyed stainless steels increases surface hardness, as well as the overall mechanical characteristics of the surface. The growth of chromium-rich carbides during carbon transfer into the steel causes precipitation hardening in the surface, but decreases the chromium content in solid solution. In order to maintain a good corrosion resistance in the carburized layer, the stainless steel composition and the carburizing process need to be optimized. To limit the experimental work, a methodology using software for modeling the thermodynamic and kinetic properties in order to simulate carbon diffusion and phase transformations during gas carburizing is presented. Thermodynamic calculations are initially used to find the optimum parameters ( T, carbon wt pct, etc.) in order to maintain the highest Cr and Mo contents in the austenitic solid solution. In a second step, kinetic calculations using the diffusion-controlled transformations (DICTRA) software are used to predict how the amount of the different phases varies and how the carbon profile in the steel changes as a function of time during the process. Experimental carbon profiles were determined using a wavelength-dispersive spectrometer for electron-probe microanalysis (WDS-EPMA), while carbide compositions were measured by energy-dispersive spectroscopy_X (EDS_X) analyses. A good agreement between calculated and experimental values was observed for the Fe-13Cr-5Co-3Ni-2Mo-0.07C and the Fe-12Cr-2Ni-2Mo-0.12C (wt pct) martensitic stainless steels at 955 °C and 980 °C.

  13. Water Droplet and Cavitation Erosion Behavior of Laser-Treated Stainless Steel and Titanium Alloy: Their Similarities

    NASA Astrophysics Data System (ADS)

    Mann, B. S.

    2013-12-01

    This article deals with water droplet and cavitation erosion behavior of diode laser-treated X10CrNiMoV1222 stainless steel and Ti6Al4V alloy. After laser surface treatment, the water droplet and cavitation erosion resistance (WDER and CER) of these materials improved significantly. The main reason for the improvement is the increased surface hardness and formation of fine-grained microstructures after laser surface treatment. It is observed that there is a similarity in both the phenomena. The WDER and CER can be correlated with a single mechanical property based on modified ultimate resilience (MUR) provided the laser-treated layers are free from microcracks and interface defects. The CER and WDER behavior of HPDL-treated X10CrNiMoV1222 stainless steel and Ti6Al4V alloy samples using different test equipment as per ASTM G32-2003 and ASTM G73-1978, their correlation with MUR, and their damage mechanism compared on the basis of XRD analyses, optical and scanning electron micrographs are discussed and reported in this article.

  14. Complete and Incomplete Wetting of Ferrite Grain Boundaries by Austenite in the Low-Alloyed Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Straumal, B. B.; Kucheev, Y. O.; Efron, L. I.; Petelin, A. L.; Majumdar, J. Dutta; Manna, I.

    2012-05-01

    Low-carbon low-alloyed ferritic steels are the main material for the production of high-strength pipes for the transportation of oil and gas. The formation of brittle carbide network during the lifetime of a pipeline could be a reason for a catastrophic failure. Among other reasons, it can be controlled by the morphology of grain boundary (GB) carbides. The microstructure of a low-alloyed ferritic steel containing 0.09 at.% C and small amounts of Si, Mn, Nb, Cu, Al, Ni, and Cr was studied between 300 and 900 °C. The samples were annealed very long time (700 to 4000 h) in order to produce the equilibrium morphology of phases. The (α-Fe)/(α-Fe) GBs can be either completely or incompletely wetted (covered) by the γ-Fe (austenite) above the temperature of eutectoid transition. The portion of (α-Fe)/(α-Fe) GBs completely wetted by γ-Fe is around 90% and does not change much between 750 and 900 °C. The (α-Fe)/(α-Fe) GBs can be either completely or incompletely wetted (covered) by the Fe3C (cementite) below the temperature of eutectoid transition. The portion of (α-Fe)/(α-Fe) GBs completely wetted by Fe3C changes below 680 °C between 67 and 77%. The formation of the network of brittle cementite layers between ductile ferrite grains can explain the catastrophic failure of gas- and oil-pipelines after a certain lifetime.

  15. Influence of nitrogen-induced grain refinement on mechanical properties of nitrogen alloyed type 316LN stainless steel

    NASA Astrophysics Data System (ADS)

    Kim, Dae Whan

    2012-01-01

    Tensile, fatigue, and creep tests were conducted to investigate the effect of grain refinement by the addition of nitrogen on mechanical properties of nitrogen alloyed type 316LN stainless steel. Grain size was reduced from 100 μm to 47 μm as nitrogen concentration was increased from 0.04% (N04) to 0.10% (N10). When nitrogen concentration was increased, there was a 20% increase in yield stress and a 14% increase in UTS, respectively. Elongation was not significantly changed with increasing nitrogen concentration. As nitrogen concentration was increased, there was a 41% increase in fatigue life and an approximately sixfold increase in the time to rupture. As grain size was reduced from 100 μm to 47 μm, there was an 8% increase in yield stress and a 3% increase in UTS, respectively. Elongation was little changed with decreasing grain size. As grain size was reduced from 100 μm to 47 μm, there was a 9% increase in fatigue life and a 23% increase in the time to rupture. The grain refinement achieved by the addition of nitrogen improved the high temperature mechanical properties of nitrogen alloyed type 316LN stainless steel but was not the main mechanism for improvement of mechanical properties.

  16. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  17. Influence of machining parameters on cutting tool life while machining aluminum alloy fly ash composite

    NASA Astrophysics Data System (ADS)

    Rao, C. R. Prakash; chandra, Poorna; Kiran, R.; Asha, P. B.

    2016-09-01

    Metal matrix composites containing fly ash as reinforcement are primarily preferred because these materials possess lower density and higher strength to weight ratio. The metal matrix composites possess hetrogeneous microstructure which is due to the presence of hard ceramic particles. While turning composites, the catastrophic failure of cutting tools is attributed to the presence of hard particles. Selection of optimal cutting conditions for a given machining process and grade of cutting tools are of utmost importance to enhance the tool life during turning operation. Thus the research work was aimed at the experimental investigation of the cutting tool life while machining aluminum alloy composite containing 0-15% fly-ash. The experiments carried out following ISO3685 standards. The carbide inserts of grade K10 and style CGGN120304 were the turning tools. The cutting speed selected was between 200m/min to 500m/min in step of 100m/min, feed of 0.08 & 0.16 mm/revolution and constant depth of cut of 1.0 mm. The experimental results revealed that the performance of K10 grade carbide insert found better while machining composite containing 5% filler, at all cutting speeds and 0.08mm/revolution feed. The failures of carbide tools are mainly due to notch wear followed by built up edge and edge chipping.

  18. Cracking behavior and microstructure of austenitic stainless steels and alloy 690 irradiated in BOR-60 reactor, phase I.

    SciTech Connect

    Chen, Y.; Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Yang, Y.; Allen, T. R.; Univ. of Wisconsin at Madison

    2010-02-16

    Cracking behavior of stainless steels specimens irradiated in the BOR-60 at about 320 C is studied. The primary objective of this research is to improve the mechanistic understanding of irradiation-assisted stress corrosion cracking (IASCC) of core internal components under conditions relevant to pressurized water reactors. The current report covers several baseline tests in air, a comparison study in high-dissolved-oxygen environment, and TEM characterization of irradiation defect structure. Slow strain rate tensile (SSRT) tests were conducted in air and in high-dissolved-oxygen (DO) water with selected 5- and 10-dpa specimens. The results in high-DO water were compared with those from earlier tests with identical materials irradiated in the Halden reactor to a similar dose. The SSRT tests produced similar results among different materials irradiated in the Halden and BOR-60 reactors. However, the post-irradiation strength for the BOR-60 specimens was consistently lower than that of the corresponding Halden specimens. The elongation of the BOR-60 specimens was also greater than that of their Halden specimens. Intergranular cracking in high-DO water was consistent for most of the tested materials in the Halden and BOR-60 irradiations. Nonetheless, the BOR-60 irradiation was somewhat less effective in stimulating IG fracture among the tested materials. Microstructural characterization was also carried out using transmission electron microscopy on selected BOR-60 specimens irradiated to {approx}25 dpa. No voids were observed in irradiated austenitic stainless steels and cast stainless steels, while a few voids were found in base and grain-boundary-engineered Alloy 690. All the irradiated microstructures were dominated by a high density of Frank loops, which varied in mean size and density for different alloys.

  19. Corrosion fatigue crack growth in clad low-alloy steel. Part 2, Water flow rate effects in high sulfur plate steel

    SciTech Connect

    James, L.A; Lee, H.B.; Wire, G.L.; Novak, S.R.; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a high- sulfur ASTM A302-B plate steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 22.8--27.3 mm, and depths of 10.5--14.1 mm. The experiments were initiated in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, cyclic frequency) conducive to environmentally-assisted cracking (EAC) under quasi-stagnant conditions. Following fatigue testing under quasi-stagnant conditions where EAC was observed, the specimens were then fatigue tested under conditions where active water flow of either 1.7 m/sec. or 4.7 m/sec. was applied parallel to the crack. Earlier experiments on unclad surface-cracked specimens of the same steel exhibited EAC under quasi- stagnant conditions, but water flow rates at 1.7 m/sec. and 5.0 m/sec. parallel to the crack mitigated EAC. In the present experiments on clad specimens, water flow at approximately the same as the lower of these velocities did not mitigate EAC, and a free stream velocity approximately the same as the higher of these velocities resulted in sluggish mitigation of EAC. The lack of robust EAC mitigation was attributed to the greater crack surface roughness in the cladding interfering with flow induced within the crack cavity. An analysis employing the computational fluid dynamics code, FIDAP, confirmed that frictional forces associated with the cladding crack surface roughness reduced the interaction between the free stream and the crack cavity.

  20. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    PubMed

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  1. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    NASA Astrophysics Data System (ADS)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  2. Structural properties of H13 tool steel parts produced with use of selective laser melting technology

    NASA Astrophysics Data System (ADS)

    Šafka, J.; Ackermann, M.; Voleský, L.

    2016-04-01

    This paper deals with establishing of building parameters for 1.2344 (H13) tool steel processed using Selective Laser Melting (SLM) technology with layer thickness of 50 µm. In the first part of the work, testing matrix of models in the form of a cube with chamfered edge were built under various building parameters such as laser scanning speed and laser power. Resulting models were subjected to set of tests including measurement of surface roughness, inspection of inner structure with aid of Light Optical Microscopy and Scanning Electron Microscopy and evaluation of micro-hardness. These tests helped us to evaluate an influence of changes in building strategy to the properties of the resulting model. In the second part of the work, mechanical properties of the H13 steel were examined. For this purpose, the set of samples in the form of “dog bone” were printed under three different alignments towards the building plate and tested on universal testing machine. Mechanical testing of the samples should then reveal if the different orientation and thus different layering of the material somehow influence its mechanical properties. For this type of material, the producer provides the parameters for layer thickness of 30 µm only. Thus, our 50 µm building strategy brings shortening of the building time which is valuable especially for large models. Results of mechanical tests show slight variation in mechanical properties for various alignment of the sample.

  3. A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

    SciTech Connect

    Park, H. B.; Chopra, O. K.

    2000-04-10

    A fracture mechanics approach for elastic-plastic materials has been used to evaluate the effects of light water reactor (LWR) coolant environments on the fatigue lives of carbon and low-alloy steels. The fatigue life of such steel, defined as the number of cycles required to form an engineering-size crack, i.e., 3-mm deep, is considered to be composed of the growth of (a) microstructurally small cracks and (b) mechanically small cracks. The growth of the latter was characterized in terms of {Delta}J and crack growth rate (da/dN) data in air and LWR environments; in water, the growth rates from long crack tests had to be decreased to match the rates from fatigue S-N data. The growth of microstructurally small cracks was expressed by a modified Hobson relationship in air and by a slip dissolution/oxidation model in water. The crack length for transition from a microstructurally small crack to a mechanically small crack was based on studies on small crack growth. The estimated fatigue S-N curves show good agreement with the experimental data for these steels in air and water environments. At low strain amplitudes, the predicted lives in water can be significantly lower than the experimental values.

  4. Development of Novel Pre-alloyed PM Steels for Optimization of Machinability and Fatigue Resistance of PM Components

    NASA Astrophysics Data System (ADS)

    Mardan, Milad; Blais, Carl

    2016-03-01

    It is well known that a large proportion of ferrous PM components require secondary machining operations for dimensional conformance or for producing geometrical features that cannot be generated during die compaction. Nevertheless, the machining behavior of PM parts is generally characterized as being "difficult" due to the presence of residual porosity that lowers thermal conductivity and induces interrupted cutting. Several admixed additives such as MnS and BN-h can be used to improve the machining behavior of PM steels. Nevertheless, their negative effect on mechanical properties, especially fatigue resistance, makes their utilization uninteresting for the fabrication of high-performance PM steel components. This article summarizes the work carried out to develop a novel PM steel that was especially engineered to form machinability enhancing precipitates. This new material is pre-alloyed with tin (Sn) in order to form Cu-Sn (Cu(α)) precipitates during transient liquid phase sintering. The newly developed material presents machinability improvement of 165% compared to reference material used in the PM industry as well as increases in toughness and fatigue resistance of 100% and 13%, respectively.

  5. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-20

    ... FR 65945 (October 29, 2002) (Wire Rod Order). DATES: Effective Date: December 20, 2011. FOR FURTHER... Order, 76 FR 33218 (June 8, 2011) (Initiation). On July 22, 2011, Deacero submitted its response to the...; (c) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods....

  6. Low Mn alloy steel for cryogenic service and method of preparation

    DOEpatents

    Morris, Jr., John W.; Niikura, Masakazu

    1981-01-01

    A ferritic cryogenic steel which has a relatively low (about 4-6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4-6% manganese, 0.02-0.06% carbon, 0.1-0.4% molybdenum and 0-3% nickel.

  7. 75 FR 13729 - Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension of Time Limit for the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-23

    ... Results and Rescission in Part of the Antidumping Duty Administrative Review, 74 FR 64670 (December 8... of 1930, As Amended, 70 FR 24533 (May 10, 2005). Accordingly, the deadline for completion of the... International Trade Administration Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension...

  8. Springback compensation algorithm for tool design in creep age forming of large aluminum alloy plate

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolong; Zhan, Lihua; Huang, Minghui

    2013-12-01

    The creep unified constitutive equations, which was built based on the age forming mechanism of aluminum alloy, was integrated with the commercial finite element analysis software MSC.MARC via the user defined subroutine, CREEP, and the creep age forming process simulations for7055 aluminum alloy plate parts were conducted. Then the springback of the workpiece after forming was calculated by ATOS Professional Software. Based on the combination between simulation results and calculation of springback by ATOS for the formed plate, a new weighted springback compensation algorithm for tool surface modification was developed. The compensate effects between the new algorithm and other overall compensation algorithms on the tool surface are compared. The results show that, the maximal forming error of the workpiece was reduced to below 0.2mm after 5 times compensations with the new weighted algorithm, while error rebound phenomenon occurred and the maximal forming error cannot be reduced to 0.3mm even after 6 times compensations with fixed or variable compensation coefficient, which are based on the overall compensation algorithm.

  9. General expression of the Zener-Hollomon parameter as a function of the chemical composition of low alloy and microalloyed steels

    SciTech Connect

    Medina, S.F.; Hernandez, C.A.

    1996-01-01

    Using torsion tests the Zener-Hollomon parameter has been determined in a selection of 18 steels with compositions appropriate for the study of the influence of each alloying element (C, Mn, Si, Mo, Ti, V, Nb) on the Zener-Hollomon parameter ({dot {epsilon}} exp(Q/RT) = A(sinh {alpha}{sigma}{sub p}){sup n}). It is demonstrated that all the alloying elements influence to a greater or lesser extent, the activation energy (Q). A rise in the content of any alloy was found to increase the activation energy, except in the case of carbon which has the opposite effect. An expression is given for Q as a function of the content of each alloying element and the second side of the equation is completed by determining the optimum values of {alpha} and n for all the steels, giving 0.01187 MPa{sup {minus}1} and 4.458, respectively. It is demonstrated that A is not a constant but is a function of the activation energy. In this way it is possible to calculate the peak stress ({sigma}{sub p}) at any temperature and strain rate for any low alloy or microalloyed steel in the austenite phase. This study brings a new dimension to the Zener-Hollomon parameter and potentially improves its applications, for example in the calculation of stress-strain curves.

  10. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  11. An XPS study of passive films on stainless steels and a high-grade Ni-base alloy in seawater environments

    SciTech Connect

    Hodgkiess, T.; Neville, A.

    1999-11-01

    In the present study an assessment has been made of the air-formed passive film and the passive film existing after a short exposure to a synthetic seawater environment on austenitic (UNS S31603), superaustenitic (UNS S31254 and UNS S32654) and superduplex (UNS S32760) stainless steels and a Ni-based alloy (UNS N06625) using X-Ray Photoelectron Spectroscopy (XPS). Assessment of their corrosion behavior has been made through use of electrochemical accelerated tests supported by post-test microscopy. The passive film on the Ni-base (low Fe) UNS N06625 alloy is remarkably similar to those formed on the high Cr and Mo stainless steels. It has been demonstrated that the Fe/Cr ratio in the passive film is dependent on alloy composition and on the conditions to which the material has been exposed and a general correlation between passive film constitution and corrosion resistance is evident.

  12. Development of in situ observation technique using scanning ion microscopy and demonstration of Mn depletion effect on intragranular ferrite transformation in low-alloy steel.

    PubMed

    Shigesato, Genichi; Sugiyama, Masaaki

    2002-01-01

    An in situ observation technique using scanning ion microscopy (SIM) to investigate the behaviour of phase transformation from austenite to ferrite in low-alloy steel is proposed. The most important advantage of the technique is the combined observation by SIM and fabrication by focused ion beam (FIB) at a wide range of temperature, from room temperature to 1673 K. Using this advantage, we have developed a new technique for observing intragranular ferrite (IGF) transformation in low-alloy steel, which is the phase transformation occurring at an inclusion existing inside a grain of austenite phase. We successfully observed the IGF transformation at 873 K by examining an inclusion exposed to the specimen surface by FIB fabrication at 1073 K during cooling from 1673 K. From the results of the in situ observation, we determined the role of Mn depletion due to precipitation of MnS for IGF transformation in steel.

  13. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  14. Flight Planning for the International Space Station - Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification (LODESTARS)

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Matson, Douglas M.; Hyers, Robert W.; Rogers, Jan R.

    2003-01-01

    During rapid solidification, a molten sample is cooled below its equilibrium solidification temperature to form a metastable liquid. Once nucleation is initiated, growth of the solid phase proceeds and can be seen as a sudden rise in temperature. The heat of fusion is rejected ahead of the growing dendrites into the undercooled liquid in a process known as recalescence. Fe-Cr-Ni alloys may form several equilibrium phases and the hypoeutectic alloys, with compositions near the commercially important 316 stainless steel alloy, are observed to solidify by way of a two-step process known as double recalescence. During double recalescence, the first temperature rise is associated with formation of the metastable ferritic solid phase with subsequent conversion to the stable austenitic phase during the second temperature rise. Selection of which phase grows into the undercooled melt during primary solidification may be accomplished by choice of the appropriate nucleation trigger material or by control of the processing parameters during rapid solidification. Due to the highly reactive nature of the molten sample material and in order to avoid contamination of the undercooled melt, a containerless electromagnetic levitation (EML) processing technique is used. In ground-based EML, the same forces that support the weight of the sample against gravity also drive convection in the liquid sample. However, in microgravity, the force required to position the sample is greatly reduced, so convection may be controlled over a wide range of internal flows. Space Shuttle experiments have shown that the double recalescence behavior of Fe-Cr-Ni alloys changes between ground and space EML experiments. This program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  15. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2016-06-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  16. Microstructural-Scale Model for Surfaces Spreading of Intergranular Corrosion in Sensitized Stainless Steels and Aluminum-Magnesium (AA5XXX) Alloys

    NASA Astrophysics Data System (ADS)

    Jain, Swati

    Components from AA5XXX (Al-Mg alloys with more than 3 wt% Mg) alloys are X attractive due to availability of low cost, high strength to weight ratio and good weldability. Therefore, these alloys have potential applications in Naval ships. However, these alloys become susceptible to IGC (intergranular corrosion) due to beta-phase precipitation due to improper heat treatment or inadvertent thermal exposure. Stainless steels may also become susceptible due to carbide precipitation and chromium depletion on grain boundaries. IGC susceptibility depends on the interplay between the metallurgical conditions, electrochemical conditions, and chemical conditions. Specific combinations cause IGC while others do not. The objective of this study is to investigate the conditions which bring about surface spreading of IGC in these alloy classes. To accomplish this goal, a microstructure scale model was developed with experimental inputs to understand the 2-D IGC spreading in stainless steels and AA5XXX alloys. The conditions strongly affecting IGC spreading were elucidated. Upon natural and artificial aging, the stainless steels become susceptible to intergranular corrosion because of chromium depletion in the grain boundaries. After aging Al-Mg (AA5XXX) alloys show susceptibility due to the precipitation of the beta-phase (Al3Mg7) in the grain boundaries. Chromium depleted grain boundaries in stainless steels are anodically more active as compared to the interior of the grains. (3-phase rich grain boundaries have lower OCP (open circuit potential) and pitting potentials as compared to the Al-Mg solid solutions. A new approach to modeling the IGC surface spreading in polycrystalline materials that is presented. This model is the first to couple several factors into one granular scale model that illustrates the way in which they interact and IGC occurs. It sheds new information on conditions which cause IGC spreading in two alloy classes and describes a new theory for the critical

  17. Development of a carburizing and quenching simulation tool: A material model for low carbon steels undergoing phase transformations

    SciTech Connect

    Bammann, D.; Prantil, V.; Kumar, A.

    1996-06-24

    An internal state variable formulation for phase transforming alloy steels is presented. We have illustrated how local transformation plasticity can be accommodated by an appropriate choice for the corresponding internal stress field acting between the phases. The state variable framework compares well with a numerical micromechanical calculation providing a discrete dependence of microscopic plasticity on volume fraction and the stress dependence attributable to a softer parent phase. The multiphase model is used to simulate the stress state of a quenched bar and show qualitative trends in the response when the transformation phenomenon is incorporated on the length scale of a global boundary value problem.

  18. Alloying design of oxide dispersion strengthened ferritic steel for long life FBRs core materials

    NASA Astrophysics Data System (ADS)

    Ukai, S.; Harada, M.; Okada, H.; Inoue, M.; Nomura, S.; Shikakura, S.; Asabe, K.; Nishida, T.; Fujiwara, M.

    1993-09-01

    Oxide dispersion strengthened (ODS) ferritic steels with excellent swelling resistance and superior high temperature strength are prospective cladding materials for advanced fast breeder reactors. The addition of Ti in 13Cr-3W ODS ferritic steels improved the high temperature strength remarkably by the formation of uniformly distributed ultra-fine oxide particles. ODS ferritic steels have a bamboo-like grain structure and a strong deformation texture. The decrease of creep rupture strength in the bi-axial direction compared to the uni-axial direction is attributed mainly to this unique bamboo grain structure. Nearly equivalent creep rupture strength for both bi-axial and uni-axial direction was successfully attained by introducing the α to γ transformation in ODS martensitic steel.

  19. Molybdenum-A Key Component of Metal Alloys

    USGS Publications Warehouse

    Kropschot, S.J.

    2010-01-01

    Molybdenum, whose chemical symbol is Mo, was first recognized as an element in 1778. Until that time, the mineral molybdenite-the most important source of molybdenum-was believed to be a lead mineral because of its metallic gray color, greasy feel, and softness. In the late 19th century, French metallurgists discovered that molybdenum, when alloyed (mixed) with steel in small quantities, creates a substance that is remarkably tougher than steel alone and is highly resistant to heat. The alloy was found to be ideal for making tools and armor plate. Today, the most common use of molybdenum is as an alloying agent in stainless steel, alloy steels, and superalloys to enhance hardness, strength, and resistance to corrosion.

  20. Expanded Lever Rule for Phase Volume Fraction Calculation of High-Strength Low-Alloy Steel in Thermal Simulation

    NASA Astrophysics Data System (ADS)

    Lei, Xuanwei; Huang, Jihua; Chen, Shuhai; Zhao, Xingke

    2016-06-01

    The principle of the lever rule on the dilatation curve and its application to the corresponding differential dilatation curve were introduced in a nonoverlapped two-phase continuous cooling process. The lever rule was further expanded in the case of an overlapped two-phase process. The application of the expanded lever rule was based on the approximate symmetry treatment on the differential dilatation curve, which shows reasonably both on the theoretical calculation and in the experimental results. High-strength low-alloy steels were thermal simulated with Gleeble 3500. The transformed phase volume fractions in different cooling processes were calculated by the expanded lever rule and metallography analysis. The results showed the expanded lever rule could calculate reliable phase volume fractions as metallography analysis.

  1. Hydrogen-induced embrittlement wear of a high-strength, low-alloy steel in an acidic environment

    SciTech Connect

    Zhang, T.C.; Jiang, X.X.; Li, S.Z.

    1997-03-01

    Corrosive wear of a high-strength, low-alloy steel (HSLA) was examined in 0.02 mol/L sulfuric acid (H{sub 2}SO{sub 4}) solution at different polarized potentials and loads using a pin-on-disc wear device and a potentiostat. Morphologies of the wear tracks were observed by scanning electron microscopy (SEM). Hydrogen content in the surface or subsurface of wear tracks was determined using secondary ion mass spectrometry (SIMS). Results showed the increased material removal with a negative of potential in the cathodically polarized range resulted from the synergistic effect of hydrogen-induced damage and mechanical wear from hydrogen evolution on the wear surface. Increases in wear loss with potential in the anodically polarized range resulted from synergism between anodic dissolution and wear.

  2. A microscopic investigation of the precipitation phenomena observed during the pearlite reaction in vanadium alloyed carbon steels

    SciTech Connect

    Fourlaris, G.; Baker, A.J.; Papadimitriou, G.D.

    1995-10-01

    During the isothermal pearlitic transformation in vanadium alloyed low and medium carbon steels the formation of proeutectoid ferrite precedes that of pearlitic formation. Within this proeutectoid ferrite interphase precipitation of vanadium carbide (VC) occurs in a form of linear uniformly sized and shaped arrays of particles. When pearlite subsequently forms, two distinctive pearlitic morphologies exist. Lamellar and non-lamellar spheroidized types of pearlite. Within the pearlitic constituent of both of these pearlitic microstructures VC interphase precipitation occurs. However, in the lamellar type of pearlite curved arrays of uniformly sized and shaped VC particles whose direction is perpendicular to the cementite long axis are observed while in the non-lamellar type of pearlite apparently random distributions of VC particles exist. It was consistently found that VC interphase precipitation always occurred on the moving austenite/ferrite interphase boundaries at all temperatures of isothermal pearlitic transformation.

  3. Effect of Multistage Heat Treatment on Microstructure and Mechanical Properties of High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Liu, Qingdong; Wen, Haiming; Zhang, Han; Gu, Jianfeng; Li, Chuanwei; Lavernia, Enrique J.

    2016-05-01

    The influence of Cu-rich precipitates (CRPs) and reverted austenite (RA) on the strength and impact toughness of a Cu-containing 3.5 wt pct Ni high-strength low-alloy (HSLA) steel after various heat treatments involving quenching (Q), lamellarization (L), and tempering (T) is studied using electron back-scatter diffraction, transmission electron microscopy, and atom probe tomography. The QT sample exhibits high strength but low impact toughness, whereas the QL samples mostly possess improved impact toughness but moderate strength, but the QLT samples again have degraded impact toughness due to additional tempering. The dispersion of nanoscale CRPs, which are formed during tempering, is responsible for the enhanced strength but simultaneously leads to the degraded impact toughness. The RA formed during lamellarization contributes to the improved impact toughness. Based on the present study, new heat treatment schedules are proposed to balance strength and impact toughness by optimizing the precipitation of CRPs and RA.

  4. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    NASA Astrophysics Data System (ADS)

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-03-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 105 w/cm2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  5. Transient Heat and Material Flow Modeling of Friction Stir Processing of Magnesium Alloy using Threaded Tool

    SciTech Connect

    Yu, Zhenzhen; Zhang, Wei; Choo, Hahn; Feng, Zhili

    2012-01-01

    A three-dimensional transient computational fluid dynamics (CFD) model was developed to investigate the material flow and heat transfer during friction stir processing (FSP) in an AZ31B magnesium alloy. The material was assumed to be a non-Newtonian viscoplastic fluid, and the Zener-Hollomon parameter was used to describe the dependence of material viscosity on temperature and strain rate. The material constants used in the constitutive equation were determined experimentally from compression tests of the AZ31B Mg alloy under a wide range of strain rates and temperatures. A dynamic mesh method, combining both Lagrangian and Eulerian formulations, was used to capture the material flow induced by the movement of the threaded tool pin. Massless inert particles were embedded in the simulation domain to track the detailed history of material flow. The actual FSP was also carried out on a wrought Mg plate where temperature profiles were recorded by embedding thermocouples. The predicted transient temperature history was found to be consistent with that measured during FSP. Finally, the influence of the thread on the simulated results of thermal history and material flow was studied by comparing two models: one with threaded pin and the other with smooth pin surface.

  6. Acoustic Emission Detection of Macro-Cracks on Engraving Tool Steel Inserts during the Injection Molding Cycle Using PZT Sensors

    PubMed Central

    Svečko, Rajko; Kusić, Dragan; Kek, Tomaž; Sarjaš, Andrej; Hančič, Aleš; Grum, Janez

    2013-01-01

    This paper presents an improved monitoring system for the failure detection of engraving tool steel inserts during the injection molding cycle. This system uses acoustic emission PZT sensors mounted through acoustic waveguides on the engraving insert. We were thus able to clearly distinguish the defect through measured AE signals. Two engraving tool steel inserts were tested during the production of standard test specimens, each under the same processing conditions. By closely comparing the captured AE signals on both engraving inserts during the filling and packing stages, we were able to detect the presence of macro-cracks on one engraving insert. Gabor wavelet analysis was used for closer examination of the captured AE signals' peak amplitudes during the filling and packing stages. The obtained results revealed that such a system could be used successfully as an improved tool for monitoring the integrity of an injection molding process. PMID:23673677

  7. Low-cycle fatigue of Type 347 stainless steel and Hastelloy alloy X in hydrogen gas and in air at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Jaske, C. E.; Rice, R. C.; Buchheit, R. D.; Roach, D. B.; Porfilio, T. L.

    1976-01-01

    An investigation was conducted to assess the low-cycle fatigue resistance of two alloys, Type 347 stainless steel and Hastelloy Alloy X, that were under consideration for use in nuclear-powered rocket vehicles. Constant-amplitude, strain-controlled fatigue tests were conducted under compressive strain cycling at a constant strain rate of 0.001/sec and at total axial strain ranges of 1.5, 3.0, and 5.0 %, in both laboratory-air and low-pressure hydrogen-gas environments at temperatures from 538 to 871 C. Specimens were obtained from three heats of Type 347 stainless steel bar and two heats of Hastelloy Alloy X. The tensile properties of each heat were determined at 21, 538, 649, and 760 C. The continuous cycling fatigue resistance was determined for each heat at temperatures of 538, 760, and 871 C. The Type 347 stainless steel exhibited equal or superior fatigue resistance to the Hastelloy Alloy X at all conditions of this study.

  8. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x < 0.3) oxides. The addition of the minor alloying elements changed the morphology of the Si-rich oxides from a continuous film to discrete islands and this improved the wettability by molten Zn. The improved wetting effect of the minor alloying elements was attributed to an increased area fraction of the surface where the oxides were thinner, enabling a direct unhindered reaction between Fe and the Al in the liquid Zn and the formation of the inhibition layer during the hot dip galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  9. Pre-oxidized and nitrided stainless steel alloy foil for proton exchange membrane fuel cell bipolar plates: Part 1. Corrosion, interfacial contact resistance, and surface structure

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Wang, H.; Turner, J. A.; Meyer, H. M.; More, K. L.; Tortorelli, P. F.; McCarthy, B. D.

    Thermal (gas) nitridation of stainless steel alloys can yield low interfacial contact resistance (ICR), electrically conductive and corrosion-resistant nitride containing surface layers (Cr 2N, CrN, TiN, V 2N, VN, etc.) of interest for fuel cells, batteries, and sensors. This paper presents results of scale-up studies to determine the feasibility of extending the nitridation approach to thin 0.1 mm stainless steel alloy foils for proton exchange membrane fuel cell (PEMFC) bipolar plates. Developmental Fe-20Cr-4V alloy and type 2205 stainless steel foils were treated by pre-oxidation and nitridation to form low-ICR, corrosion-resistant surfaces. As-treated Fe-20Cr-4V foil exhibited target (low) ICR values, whereas 2205 foil suffered from run-to-run variation in ICR values, ranging up to 2× the target value. Pre-oxidized and nitrided surface structure examination revealed surface-through-layer-thickness V-nitride particles for the treated Fe-20Cr-4V, but near continuous chromia for treated 2205 stainless steel, which was linked to the variation in ICR values. Promising corrosion resistance was observed under simulated aggressive PEMFC anode- and cathode-side bipolar plate conditions for both materials, although ICR values were observed to increase. The implications of these findings for stamped bipolar plate foils are discussed.

  10. Corrosion of austenitic and martensitic stainless steels in flowing 17Li83Pb alloy

    NASA Astrophysics Data System (ADS)

    Broc, M.; Flament, T.; Fauvet, P.; Sannier, J.

    1988-07-01

    With regard to the behaviour of 316 L stainless steel at 400°C in flowing anisothermal 17Li83Pb the mass transfer suffered by this steel appears to be quite important without noticeable influence of constant or cyclic stress. Evaluation made from solution-annealed specimens leads to a corrosion rate of approximately 30 μm yr -1 at steady state to which a depth of 25 μm has to be added to take into account the initial period phenomena. On the other hand, with semi-stagnant 17Li83Pb at 400° C, the mass transfer of 316 L steel appears to be lower and more acceptable after a 3000-h exposure; but long-time kinetics data have to be achieved in order to see if that better behaviour is persistent and does not correspond to a longer incubation period. As for the martensitic steels their corrosion rate at 450°C in the thermal convection loop TULIP is constant up to 3000 h and five times lower than that observed for 316 L steel in the same conditions.

  11. Ignition of steel alloys by impact of low-velocity iron/inert particles in gaseous oxygen

    NASA Technical Reports Server (NTRS)

    Benz, Frank J.; Mcilroy, Kenneth; Williams, Ralph E.

    1988-01-01

    The ignition of carbon steel and 316 and 304 stainless steels caused by the impact of low-velocity particles (a standard mixture consisting of 2 g of iron and 3 g of inert materials) in gaseous oxygen was investigated using NASA/White Sands Test Facility for the ignition test, and a subsonic particle impact chamber to accelerate the particles that were injected into flowing oxygen upstream of the target specimen. It was found that the oxygen velocities required to ignite the three alloys were the same as that required to ignite the particle mixture. Ignition occurred at oxygen velocities greater than 45 m/sec at 20 to 24 MPa and was found to be independent of pressure between 2 and 30 MPa. Comparison of the present results and the past results from Wegener (1964) with the Compressed Gas Association (CGA) oxygen velocity limits for safe operations indicates that the CGA limits may be excessively conservative at high pressures and too liberal at low pressures.

  12. Modeling and Simulation of the Impact Response of Maraging Steel Linear Cellular Alloys for Structural Energetic Material Applications

    NASA Astrophysics Data System (ADS)

    Jakus, Adam; Fredenburg, Anthony; McCoy, Tammy; Cochran, Joe; Thadhani, Naresh

    2009-06-01

    A refined Johnson-Cook material strength model is developed for predicting the dynamic strain and fracture response of Maraging 250 steel at high-strain rates. Finite element simulations of rod-on-anvil impacts are carried out at velocities exceeding 100m/s and compared with experimental impact tests performed on a 7.62mm gas gun. The transient and final dimensions of the simulated and experimentally impacted rods are compared and Johnson-Cook strength parameters are modified accordingly. The newly developed Maraging 250 steel Johnson-cook strength model is then applied to simulate the impact response of multiple, 25% dense linear cellular alloys (LCA) of various geometries at velocities exceeding 100m/s. Analyses of the deformation, fragmentation, and stress transfer behavior of the simulated LCAs are performed and validated through comparison of corresponding impact experiments performed on the LCAs produced via an extrusion and reduction process. Stress transfer to the interior walls varies as a function of LCA geometry, which also influences the outward fragmentation and energy retention at the cross-section of impact.

  13. Hydrogen embrittlement of cathodically protected high-strength, low-alloy steels exposed to sulfate-reducing bacteria

    SciTech Connect

    Robinson, M.J.; Kilgallon, P.J. . School of Industrial and Manufacturing Science)

    1994-08-01

    Hydrogen embrittlement (HE) of two high-strength, low-alloy steels was studied in conditions typical of the marine environment. Double-cantilever beam specimens, heat-treated to produce the microstructure in the heat-affected zone of a weld, were tested in seawater containing sulfate-reducing bacteria (SRB) at a range of cathodic protection potentials. The threshold stress intensities (K[sub th]) required to cause subcritical crack propagation were recorded. The concentration of H absorbed by the steel (C[sub 0]) was measured using a permeation technique and was shown to be higher at more cathodic potentials and significantly increased when SRB were present. An inverse relationship was established between log K[sub th] and C[sub 0] for sterile and biologically active environments. It was concluded that crack propagation occurred by a single HE mechanism, regardless of whether SRB were present. The bacteria were believed to increase sulfide concentration in the biofilm at the metal surface, which promoted increased C[sub 0].

  14. Estimation of martensite feature size in a low-carbon alloy steel by microtexture analysis of boundaries.

    PubMed

    Karthikeyan, T; Dash, Manmath Kumar; Saroja, S; Vijayalakshmi, M

    2015-01-01

    A methodology for classifying the hierarchy of martensite boundaries from the EBSD microtexture data of low-carbon steel is presented. Quaternion algebra has been used to calculate the ideal misorientation between product α variants for Kurdjumov-Sachs (KS) and its nearby orientation relationships, and arrive at the misorientation angle-axis set corresponding to packet (12 types), block (3 types) and sub-block boundaries. Analysis of proximity of experimental misorientation between data points from the theoretical misorientation set is found to be useful for identifying the different types of martensite boundaries. The optimal OR in the alloy system and the critical deviation threshold for identification of martensite boundaries could both be ascertained by invoking the 'Enhancement Factor' concept. The prior-γ grain boundaries, packet, block and sub-block boundaries could be identified reasonably well, and their average intercept lengths in a typical tempered martensite microstructure of 9Cr-1Mo-0.1C steel was estimated as 31 μm, 14 μm, 9 μm and 4 μm respectively.

  15. Analysis of fracture toughness in the transition-temperature region of an Mn-Mo-Ni low-alloy steel

    NASA Astrophysics Data System (ADS)

    Kim, Sangho; Hwang, Byoungchul; Lee, Sunghak; Lee, Sunghak

    2003-06-01

    This study is concerned with the analysis of fracture toughness in the transition region of an Mn-Mo-Ni low-alloy steel, in accordance with the ASTM E1921 standard test method. Elastic-plastic cleavage fracture toughness ( K Jc ) was determined by three-point bend tests, using precracked Charpy V-notch (PCVN) specimens, and relationships between K Jc , the critical component of J ( J c ), critical distance ( X c ), stretch-zone width (SZW), local fracture stress, and plane-strain fracture toughness ( K Ic were discussed on the basis of the cleavage fracture behavior in the transition region. The master curve and the 95 pct confidence curves well explained the variation in the measured K Jc , and the Weibull slope measured on the Weibull plots was consistent with the theoretical slope of 4. Fractographic observation indicated that X c linearly increased with increasing J c , and that the SZW had a good correlation with K Jc , irrespective of the test temperature. In addition, the local fracture stress was independent of the test temperature, because the tempered bainitic steel used in this study showed a propagation-controlled cleavage fracture behavior.

  16. Estimation of martensite feature size in a low-carbon alloy steel by microtexture analysis of boundaries.

    PubMed

    Karthikeyan, T; Dash, Manmath Kumar; Saroja, S; Vijayalakshmi, M

    2015-01-01

    A methodology for classifying the hierarchy of martensite boundaries from the EBSD microtexture data of low-carbon steel is presented. Quaternion algebra has been used to calculate the ideal misorientation between product α variants for Kurdjumov-Sachs (KS) and its nearby orientation relationships, and arrive at the misorientation angle-axis set corresponding to packet (12 types), block (3 types) and sub-block boundaries. Analysis of proximity of experimental misorientation between data points from the theoretical misorientation set is found to be useful for identifying the different types of martensite boundaries. The optimal OR in the alloy system and the critical deviation threshold for identification of martensite boundaries could both be ascertained by invoking the 'Enhancement Factor' concept. The prior-γ grain boundaries, packet, block and sub-block boundaries could be identified reasonably well, and their average intercept lengths in a typical tempered martensite microstructure of 9Cr-1Mo-0.1C steel was estimated as 31 μm, 14 μm, 9 μm and 4 μm respectively. PMID:25464145

  17. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    SciTech Connect

    Kilinc, B. Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  18. Surface microstructure and antibacterial property of an active-screen plasma alloyed austenitic stainless steel surface with Cu and N.

    PubMed

    Dong, Y; Li, X; Bell, T; Sammons, R; Dong, H

    2010-10-01

    Antibacterial modification of medical materials has already been developed as a potentially effective method for preventing device-associated infections. However, the thin layer generated, often less than 1 µm, cannot ensure durability for metal devices in constant use. A novel stainless steel surface with both a quick bacterial killing rate and durability has been developed by synthesizing Cu and a supersaturated phase (S-phase) using a new active screen plasma alloying technology. This paper investigated the microstructure of a multilayer (using EDS/WDS, SEM, TEM and XRD) and the viability of bacteria attached to biofunctional surfaces (using the spread plate method). The experimental results demonstrate that the plasma alloyed multilayered surface case consists of three sublayers: a nano-crystalline (Fe, Cr, Ni)3N deposition layer (∼200 nm), a unique Cu-containing face-centred cubic (f.c.c.) γ'-M4N (M=Fe, Cr, Ni, Cu) layer and a Cu/N S-phase layer. The thicknesses of the total treated case and the Cu-containing layers are 15 and 8 µm, respectively. Copper exists as substitutional atoms in the γ'-M4N (with a constant concentration of about 5 at%) and in the S-phase lattice (reduces from 5 to 0 at%). The crystal constant of the Cu/N S-phase layer ranged from 0.386 to 0.375 nm, which is expanded by γ from 4.4% to 7.5%. An effective reduction of 99% of Escherichia coli (E. coli) within 3 h was achieved by contact with the homogeneous Cu alloyed surface. No viable E. coli was found after 6 h (100% killed). PMID:20876967

  19. The effect of aqueous environments upon the initiation and propagation of fatigue cracks in low-alloy steels

    SciTech Connect

    James, L.A.; Van Der Sluys, W.A.

    1996-01-01

    The effect of elevated temperature aqueous environments upon the initiation and propagation of fatigue cracks in low-alloy steels is discussed in terms of the several parameters which influence such behavior. These parameters include water chemistry, impurities within the steels themselves, as well as factors such as the water flow rate, loading waveform and loading rates. Some of these parameters have similar effects upon both crack initiation and propagation, while others exhibit different effects in the two stages of cracking. In the case of environmentally-assisted crack (EAC) growth, the most important impurities within the steel are metallurgical sulfide inclusions which dissolve upon contact with the water. A ``critical`` concentration of sulfide ions at the crack tip can then induce environmentally-assisted cracking which proceeds at significantly increased crack growth rates over those observed in air. The occurrence, or non-occurrence, of EAC is governed by the mass-transport of sulfide ions to and from the crack-tip region, and the mass-transport is discussed in terms of diffusion, ion migration, and convection induced within the crack enclave. Examples are given of convective mass-transport within the crack enclave resulting from external free stream flow. The initiation of fatigue cracks in elevated temperature aqueous environments, as measured by the S-N fatigue lifetimes, is also strongly influenced by the parameters identified above. The influence of sulfide inclusions does not appear to be as strong on the crack initiation process as it is on crack propagation. The oxygen content of the environment appears to be the dominant factor, although loading frequency (strain rate) and temperature are also important factors.

  20. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    DOEpatents

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2010-07-06

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  1. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    DOEpatents

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2011-08-23

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  2. Stress corrosion of low alloy steels used in external bolting on pressurised water reactors

    SciTech Connect

    Skeldon, P.; Hurst, P.; Smart, N.R.

    1992-12-31

    The stress corrosion cracking (SCC) susceptibility of AISI 4140 and AISI 4340 steels has been evaluated in five environments, three simulating a leaking aqueous boric acid environment and two simulating ambient external conditions ie moist air and salt spray. Both steels were found to be highly susceptible to SCC in all environments at hardnesses of 400 VPN and above. The susceptibility was greatly reduced at hardnesses below 330 VPN but in one environment, viz refluxing PWR primary water, SCC was observed at hardnesses as low as 260VPN. Threshold stress intensities for SCC were frequently lower than those in the literature.

  3. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-05-02

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  4. Qualification Data for the Corrosion Behavior of Inconel and Steel Alloys in Nitric Acid

    SciTech Connect

    Mickalonis, J.I.

    2001-04-17

    During filling operations in the Defense Waste Processing Facility (DWPF), melter inserts made of Inconel 690 (I690) have fallen into the canisters which are made of 304L stainless steel (304L). The consequences of possible galvanic corrosion between these materials were evaluated using two electrochemical techniques. Materials for other items which might fall into the canisters were also evaluated including Inconel MA758 (MA758) and A537 carbon steel (A537). The test solutions were concentrated nitric acid, used for validating literature data, and a 10 M nitric acid solution for simulating a possible environment, which may develop due to radiolysis inside the sealed canister.

  5. Effects of alloying elements on fracture toughness in the transition temperature region of base metals and simulated heat-affected zones of Mn-Mo-Ni low-alloy steels

    NASA Astrophysics Data System (ADS)

    Kim, Sangho; Im, Young-Roc; Lee, Sunghak; Lee, Hu-Chul; Kim, Sung-Joon; Hong, Jun Hwa

    2004-07-01

    This study is concerned with the effects of alloying elements on fracture toughness in the transition temperature region of base metals and heat-affected zones (HAZs) of Mn-Mo-Ni low-alloy steels. Three kinds of steels whose compositions were varied from the composition specification of SA 508 steel (grade 3) were fabricated by vacuum-induction melting and heat treatment, and their fracture toughness was examined using an ASTM E1921 standard test method. In the steels that have decreased C and increased Mo and Ni content, the number of fine M2C carbides was greatly increased and the number of coarse M3C carbides was decreased, thereby leading to the simultaneous improvement of tensile properties and fracture toughness. Brittle martensite-austenite (M-A) constituents were also formed in these steels during cooling, but did not deteriorate fracture toughness because they were decomposed to ferrite and fine carbides after tempering. Their simulated HAZs also had sufficient impact toughness after postweld heat treatment. These findings indicated that the reduction in C content to inhibit the formation of coarse cementite and to improve toughness and the increase in Mo and Ni to prevent the reduction in hardenability and to precipitate fine M2C carbides were useful ways to improve simultaneously the tensile and fracture properties of the HAZs as well as the base metals.

  6. The workability of commercial and experimental 0.6 pct carbon low alloy steels in the temperature range of 650 °C to 870 °C

    NASA Astrophysics Data System (ADS)

    Matuszewski, T.; McQueen, H. J.; Machmeier, P. M.

    1994-04-01

    The torsional strength and ductility of commercial AlSI 4063 steel along with four 0.6 pct carbon, low alloy experimental steel compositions were determined with temperature. These parameters were then related to the workability of the steels. The influence of initial lamellar or spheroidal microstructures, as well as of vacuum or air-melt practices, were studied in the deformation temperature range of 650 °C to 870 °C and strain-rate range of 0.71 to 2.13 s-1 The experimental steels showed increased ductility and lower peak flow stresses over the entire temperature range when compared to the commercial alloy. Lamellar microstructures resulted in higher maximum flow stresses and subsequent work softening in the ferritic regime. Initial carbide morphology did not influence the maximum flow stresses in the austenitic range. Improved ductility of the experimental steels over the entire working temperatures could possibly be attributed to the combination of a reduced amount of oxides and sulfides, reduced particleto-matrix decohesion, improved grain-boundary cohesion, or the ability to annihilate or heal microcracks which may form during deformation. Constitutive equations were developed for the ferritic and austenitic conditions with both spheroidized and lamellar carbides.

  7. The effect of potential upon the high-temperature fatigue crack growth response of low-alloy steels. Part 1: Crack growth results

    SciTech Connect

    James, L.A.; Moshier, W.C.

    1997-04-01

    Corrosion-fatigue crack propagation experiments were conducted on several low-alloy steels in elevated temperature aqueous environments, and experimental parameters included temperature, sulfur content of the steel, applied potential level, and dissolved hydrogen (and in one case, dissolved oxygen) concentration in the water. Specimen potentials were controlled potentiostatically, and the observation (or non-observation) of accelerated fatigue crack growth rates was a complex function of the above parameters. Electrochemical results and the postulated explanation for the complex behavior are given in Part II.

  8. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    PubMed Central

    Mohammed, M. N.; Omar, M. Z.; Syarif, J.; Sajuri, Z.; Salleh, M. S.; Alhawari, K. S.

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM) process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μm), while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network. PMID:24223510

  9. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    NASA Astrophysics Data System (ADS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  10. Localized corrosion of stainless steels and nickel alloys in flue gas desulfurization environments

    SciTech Connect

    Phull, B.S.; Lee, T.S.

    1986-08-01

    The results of a planned interval test of 90 days duration in a model flue gas desulfurization system are discussed. Tests were conducted in a high chloride, limestone slurry-based environment containing fluoride and flyash. Corrosion in absorber and outlet duct zones is outlined in terms of relative tendencies of localized corrosion propagation for six alloys.

  11. Corrosion behavior of low alloy steels in a wet-dry acid humid environment

    NASA Astrophysics Data System (ADS)

    Zhao, Qing-he; Liu, Wei; Yang, Jian-wei; Zhu, Yi-chun; Zhang, Bin-li; Lu, Min-xu

    2016-09-01

    The corrosion behavior of corrosion resistant steel (CRS) in a simulated wet-dry acid humid environment was investigated and compared with carbon steel (CS) using corrosion loss, polarization curves, X-ray diffraction (XRD), scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), N2 adsorption, and X-ray photoelectron spectroscopy (XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-FeOOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO2, Cu2O, CrOOH, NiFe2O4, and Ni2O3, which enhanced the corrosion resistance of CRS in the wet-dry acid humid environment.

  12. Microstructural effects on the fatigue behavior of Fe-C-X alloys. [Dual-phase steels

    SciTech Connect

    Shiflet, G.J.

    1991-04-01

    Objective was to study dual phase steels. Macroscopic effects of reversing the continuous phase from ferrite to martensite was examined. The next section looks at the role of carbide distribution and morphology precipitated within ferrite during thermal cycling. Finally, finite element modeling is used to assist in understanding the experimental results.

  13. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    SciTech Connect

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-23

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  14. Effects of tool geometry and welding rates on the tool wear behavior and shape optimization in friction stir welding of aluminum alloy 6061 + 20% aluminum oxide MMC

    NASA Astrophysics Data System (ADS)

    Prado, Rafael Arcangel

    FSW is a new solid-state process currently being investigated for joining aluminum alloys that are difficult to weld, where there is no perceptible wear of the pin tool throughout the experiment. The present report investigates and examines tool wear in the friction-stir welding of Al 6061-T6 and Al 6061-T6 containing 20% (volume) Al2O3 particles, a metal matrix composite (MMC), in order to compare wear optimized tool geometries and corresponding parameters. The weld tool, referred to as pin tool or nib, did not exhibit any measurable wear in the FSW of the 6061 Al alloy even after traversing tens of meters of material. However, the pin tool geometry changed during the FSW of the Al 6061-T6 containing 20% (volume) Al2O3 particles. Tool wear was measured in relation to the original tool by weighing the photograph of the tool and comparing the percentage change relative to the original tool photograph. The maximum wear rate was roughly 0.64 %/cm at 1000 rpm for the MMC at 1 mm/s traverse speed. The best performance involving the least wear for MMC FSW was observed at a tool rotational speed of 500 rpm and a traverse speed of 3 mm/s; where the corresponding wear rate was 0.13 %/cm. Optical, scanning and transmission microscopy were used to characterize the microstructures of the base material and weld zone for the MMC confirming the solid phase nature of the technique. The microstructure of the friction stir weld zone shows a characteristic dynamic recrystallization phenomenon that acts as a mechanism to accommodate the super-plastic deformation and facilitates the bonding. Rockwell E hardness profiles for both aluminum alloys were measured from the base metals through the FSW zone near the through-thickness mid-section. In the FSW of Al 6061 containing 20% (volume) Al2O3 particles, tool wear has been shown to depend primarily on rotational and traverse speeds, with optimum wear occurring at 1000 rpm. However, as the traverse or actual weld speed is increased from 1

  15. Non-destructive electromagnetic-acoustic evaluation methods of anisotropy and elastic properties in structural alloy steel rolled products

    NASA Astrophysics Data System (ADS)

    Muraviev, V. V.; Muravieva, O. V.; Gabbasova, M. A.

    2015-10-01

    Application opportunities of acoustic structural analysis methods for evaluation of elastic properties and anisotropy by the example of cold-rolled sheets and spring steel rods are presented. Methods are based on application of non-contact electromagnetic-acoustic transducers of encircling and laid-on types developed by the authors and measurements of volume, Rayleigh and Lamb waves parameters. The methods developed can be used as a research tool of material structural analysis, anisotropy of properties when choosing heat treatment techniques and conditions, under intensive plastic deformation and other external energy deposition, including non-conventional material production with hierarchy structure and development of new technologies and safe constructions.

  16. Application of the Materials-by-Design Methodology to Redesign a New Grade of the High-Strength Low-Alloy Class of Steels with Improved Mechanical Properties and Processability

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Snipes, J. S.; Ramaswami, S.

    2016-01-01

    An alternative to the traditional trial-and-error empirical approach for the development of new materials is the so-called materials-by-design approach. Within the latter approach, a material is treated as a complex system and its design and optimization is carried out by employing computer-aided engineering analyses, predictive tools, and available material databases. In the present work, the materials-by-design approach is utilized to redesign a grade of high-strength low-alloy (HSLA) class of steels with improved mechanical properties (primarily strength and fracture toughness), processability (e.g., castability, hot formability, and weldability), and corrosion resistance. Toward that end, a number of material thermodynamics, kinetics of phase transformations, and physics of deformation and fracture computational models and databases have been developed/assembled and utilized within a multi-disciplinary, two-level material-by-design optimization scheme. To validate the models, their prediction is compared against the experimental results for the related steel HSLA100. Then the optimization procedure is employed to determine the optimal chemical composition and the tempering schedule for a newly designed grade of the HSLA class of steels with enhanced mechanical properties, processability, and corrosion resistance.

  17. Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel

    NASA Astrophysics Data System (ADS)

    Koneshlou, Mahdi; Meshinchi Asl, Kaveh; Khomamizadeh, Farzad

    2011-01-01

    This paper focuses on the effects of low temperature (subzero) treatments on microstructure and mechanical properties of H13 hot work tool steel. Cryogenic treatment at -72 °C and deep cryogenic treatment at -196 °C were applied and it was found that by applying the subzero treatments, the retained austenite was transformed to martensite. As the temperature was decreased more retained austenite was transformed to martensite and it also led to smaller and more uniform martensite laths distributed in the microstructure. The deep cryogenic treatment also resulted in precipitation of more uniform and very fine carbide particles. The microstructural modification resulted in a significant improvement on the mechanical properties of the H13 tool steel.

  18. Effects of Cyclic Loading on Mechanical Behavior of 24S-T4 and 75S-T6 Aluminum Alloys and SAE 4130 Steel

    NASA Technical Reports Server (NTRS)

    Macgregor, C W; Grossman, N

    1952-01-01

    An investigation was conducted to determine the effects of cyclic loading on the mechanical behavior of 24S-T4 and 75S-T6 aluminum alloys and SAE 4130 steel. Specimens of the three materials were subjected to various numbers of prior fatigue cycles both below and above the fatigue limits. Special slow-bend tests were employed to show the effects of prior cycles of fatigue stressing on the transition temperature to brittle fracture for SAE 4130 steel and on the energy-absorption capacity of the aluminum alloys. Micrographic studies were made to observe and measure crack formation and propagation and additional special tests were conducted to supplement the results of the slow-bend tests. These included Charpy impact tests, mirohardness surveys, tension tests, and fretting-corrosion studies.

  19. Fabrication of 13Cr-2Mo Ferritic/Martensitic Oxide-Dispersion-Strengthened Steel Components by Mechanical Alloying and Spark-Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Bogachev, I.; Grigoryev, E.; Khasanov, O. L.; Olevsky, E.

    2014-06-01

    The outcomes of the mechanical alloying of 13Cr-2Mo ferritic/martensitic steel and yttria (oxide-dispersion-strengthened steel) powders in a ball mill are reported in terms of the powder particle size and morphology evolution. The optimal ball mill rotation speed and the milling time are discussed. The densification kinetics of the mechanically alloyed powder during the process of spark-plasma sintering is analyzed. An optimal set of the compaction processing parameters, including the maximum temperature, the dwell time, and the heating rate, is determined. The specifics of the densification are discussed in terms of the impact of major spark-plasma sintering parameters as well as the possible phase transformations occurring during compaction processing.

  20. The improvement of cryogenic mechanical properties of Fe-12 Mn and Fe-8 Mn alloy steels through thermal/mechanical treatments

    NASA Technical Reports Server (NTRS)

    Hwang, S. K.; Morris, J. W., Jr.

    1979-01-01

    An investigation has been made to improve the low temperature mechanical properties of Fe-8Mn and Fe-12Mn-0.2 Ti alloy steels. A reversion annealing heat treatment in the two-phase (alpha + gamma) region following cold working has been identified as an effective treatment. In an Fe-12Mn-0.2Ti alloy a promising combination of low temperature (-196 C) fracture toughness and yield strength was obtained by this method. The improvement of properties was attributed to the refinement of grain size and to the introduction of a uniform distribution of retained austenite (gamma). It was also shown that an Fe-8Mn steel could be grain-refined by a purely thermal treatment because of its dislocated alpha-prime martensitic structure and absence of epsilon martensite. As a result, a significant reduction of ductile to brittle transition temperature was obtained.