Science.gov

Sample records for alloys fracture mechanics

  1. Effects of hydrogen on mechanical properties and fracture mechanism of 8090 Al-Li alloy

    NASA Astrophysics Data System (ADS)

    Chen, Lian; Chen, Wenxiu; Liu, Zhonghao; Shao, Yuxia; Hu, Zhuangqi

    1993-06-01

    The effects of hydrogen and strain rate on the mechanical properties and fracture mechanism of 8090 Al-Li alloy under electrochemical charging conditions have been studied. Experimental results demonstrate that the tensile strength [ultimate tensile strength (UTS) and yield strength (YS)] and plasticity [reduction of area (RA) and elongation (EL)] drop linearly with the decrease of strain rate. The charged hydrogen increases the tensile strength but markedly impair the plasticity. The susceptibility of hydrogen embrittlement increases with the decreases of strain rate, and the susceptibility of the charged specimens was larger than that of the uncharged ones over the strain-rate range. Observation by scanning electron microscope (SEM) reveals that the charged hydrogen enhances intergranular delamination cracking on the fracture surface. The fracture model of charged specimens at low strain rates(dot \\varepsilon {text{< 3}}{text{.4 X 10}}^{{text{ - 4}}} /s) is grain boundary brittle fracture (GBBF), while that of other conditions is grain boundary ductile fracture (GBDF). Secondary ion mass spectroscopy (SIMS) study shows that the atomic binding energy of Al and Li in the alloy decreased after hydrogen charging, and the atomic binding energy drop of the former is more than the latter. In this article, the hydrogen transport through the mobile dislocation mechanism of hydrogen-induced fracture and the hydrogen effect on atomic binding energy were also discussed in detail.

  2. Fracture toughness testing and toughening mechanisms of some commercial cobalt-free hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1998-04-27

    Hardfacing alloys are weld deposited to provide a wear resistant surface for structural base materials. Commercial low cobalt hardfacing alloys are being evaluated to reduce plant activation levels. Since hardfacing alloys typically must be resistant to cracking to assure adequate in service performance, fracture toughness is a critical material property. Fracture toughness (K{sub IC}) measurements of Fe base, Ni-base, and Co-base hardfacing were performed in accordance with ASTM E399-90 procedure in an effort to identify a tough cobalt-free alternative. Reduced scatter in K{sub IC} data was observed for the Fe base hardfacing, and the 95% lower bound K{sub IC} values were generally higher than the Ni-base Hardfacing alloys. Preliminary crack growth data obtained during precracking indicate that the Ni-base hardfacing possess better fatigue crack growth resistance. However, none of the Fe-base or Ni-base hardfacing have K{sub IC} values that are comparable to the reference Co-base hard facing. The test specimens were machined from thick (0.5 inches) weld deposits, and the microstructures of the test specimens are compared with the more prototypic, thinner deposits. Microstructural and fractographic examinations are used to characterize the fracture mechanisms and delineate the operative toughening mechanisms. Crack deflection and crack bridging toughening mechanisms are shown to be relevant for most of the commercial hardfacing.

  3. Friction Stir-Welded Titanium Alloy Ti-6Al-4V: Microstructure, Mechanical and Fracture Properties

    NASA Astrophysics Data System (ADS)

    Sanders, D. G.; Edwards, P.; Cantrell, A. M.; Gangwar, K.; Ramulu, M.

    2015-05-01

    Friction stir welding (FSW) has been refined to create butt welds from two sheets of Ti-6Al-4V alloy to have an ultra-fine grain size. Weld specimen testing was completed for three different FSW process conditions: As welded, stress relieved, stress relieved and machined, and for the un-welded base material. The investigation includes macrostructure, microstructure, microhardness, tensile property testing, notched bar impact testing, and fracture toughness evaluations. All experiments were conducted in accordance with industry standard testing specifications. The microstructure in the weld nugget was found to consist of refined and distorted grains of alpha in a matrix of transformed beta containing acicular alpha. The enhanced fracture toughness of the welds is a result of increased hardness, which is attributed to an increase in alpha phase, increase in transformed beta in acicular alpha, and grain refinement during the weld process. The noted general trend in mechanical properties from as welded, to stress relieved, to stress relieved and machined conditions exhibited a decrease in ultimate tensile strength, and yield strength with a small increase in ductility and a significant increase in fracture toughness.

  4. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-09-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  5. Damage mechanisms and fracture toughness of GlidCop ® CuAl25 IG0 copper alloy

    NASA Astrophysics Data System (ADS)

    Tähtinen, S.; Laukkanen, A.; Singh, B. N.

    2000-12-01

    Crack nucleation and growth behaviour are important parameters in deciding about the applicability of the dispersion strengthened copper alloy CuAl25 in components such as the first wall and divertor in ITER. The effective strain to fracture of notched tensile specimens decreased with increasing stress state triaxiality and with increasing temperature at constant constraint level following the Rice and Tracey model for void growth. In three point bend tests, the strain for stable crack initiation decreased significantly with increasing temperature. The CuAl25 alloy failed by a ductile microvoid mechanism where extensive void nucleation occurred at very low strains at grain boundaries with increasing stress state triaxiality. At elevated temperatures the fracture surface morphology changed from microvoid to intergranular fracture in three-point bend tests.

  6. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  7. The Mechanisms of Dispersion Strengthening and Fracture in Al-based XD (TM) Alloys

    NASA Technical Reports Server (NTRS)

    Aiken, R. M., Jr.

    1990-01-01

    The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength, and the fracture toughness of metal matrix composites of both pure aluminum and Al(4 percent)Cu(1.5 percent)Mg with 0 to 15 vol percent TiB2 were examined. Higher TiB2 volume fractions increased the tensile yield strength both at room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. The fracture toughness of the Al(4 percent)Cu(1.5 percent)Mg alloys decreased rapidly with TiB2 additions of 0 to 5 vol percent and more slowly with TiB2 additions of 5 to 15 vol percent. Fracture toughness appears to be independent of TiB2 particle size. The isothermal-aging response of the precipitation strengthened Al(4 percent)Cu(1.5 percent)Mg alloys was not altered by the presence of TiB2.

  8. Development and fracture mechanics data for 6Al-6V-2 Sn titanium alloy

    NASA Technical Reports Server (NTRS)

    Fiftal, C. F.; Beck, E. J.

    1974-01-01

    Fracture mechanics properties of 6Al-6V-2Sn titanium in the annealed, solution-treated, and aged condition are presented. Tensile, fracture toughness, cyclic flaw growth, and sustained-load threshold tests were conducted. Both surface flaw and compact tension-specimen geometries were employed. Temperatures and/or environments used were -65 F (220 K) air, ambient, 300 F (422 K) air, and room-temperature air containing 10 and 100% relative humidity.

  9. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry

    SciTech Connect

    Wei, R.P.

    1993-01-25

    Phase transformation and cracking during RT aging of charged, high-purity Fe18Cr12Ni alloy and commerical 304 ss were examined; results show that [epsilon]* (hcp) hydride formed on Fe18Cr12Ni upon charging, and it decomposed rapidly to form first [epsilon] and then [alpha]' martensite. Morphology of fracture surfaces of Fe18Cr12Ni produced by corrosion fatigue in NaCl solutions and in hydrogen was found to be identical. Effort was made to examine the approaches and methodologies used in service life predictions and reliability analyses.

  10. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics and chemistry

    SciTech Connect

    Wei, R.P.

    1990-11-29

    Peak bare-surface current densities based on the scratched electrode test are seriously in error and repasivation rates grossly overestimated. Influences of potential and pH on reactions of bare surfaces are better understood. Correlation between charge transfer and corrosion fatigue crack growth response was established for Fe18Cr12Ni alloy in deaerated 0.6N NaCl at RT. Strong correlation was established between morphology of corrosion fatigue fracture surfaces and cracking in hydrogen charged samples. Attempts at growing bicrystals by strain annealing were not successful.

  11. Structural integrity assessment of carbon and low-alloy steel pressure vessels using a simplified fracture mechanics procedure

    SciTech Connect

    Rana, M.D. . Research and Development Dept.)

    1994-08-01

    This paper describes a simplified fracture analysis procedure which was developed by Pellini to quantify fracture critical-crack sizes and crack-arrest temperatures of carbon and low-alloy steel pressure vessels. Fracture analysis diagrams have been developed using the simplified analysis procedure for various grades of carbon and low-alloy steels used in the construction of ASME, Section VIII, Division 1 pressure vessels. Structural integrity assessments have been conducted from the analysis diagrams.

  12. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry

    SciTech Connect

    Wei, R.P.

    1992-01-29

    This progress report briefly summarizes the research performed under the referenced grant for the period from 1 December 1990 to 31 December 1991, and contains a cumulative listing of technical presentations and publications dating back to 1 June 1988. Under this grant, a multi-disciplinary research program is undertaken to address certain fundamental issues relating to corrosion fatigue crack growth in structurally important alloys in aqueous environments. The principal goal of the research is to develop and expand the scientific understanding of the processes that control corrosion fatigue crack growth, particularly for ferrous alloys in terms of the controlling mechanical and chemical/electrochemical processes and their interactions with the microstructure. Focus is placed upon the austenitic iron-chromium-nickel (FeCrNi) alloys because of the need to resolve certain mechanistic issues and because of extensive utilization of these alloys in the power generation and chemical industries. Emphasis is given to the growth of short (small) cracks at low growth rates because crack growth in this regime is expected to be more sensitive to changes in external chemical/electrochemical variables.

  13. A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

    SciTech Connect

    Park, H. B.; Chopra, O. K.

    2000-04-10

    A fracture mechanics approach for elastic-plastic materials has been used to evaluate the effects of light water reactor (LWR) coolant environments on the fatigue lives of carbon and low-alloy steels. The fatigue life of such steel, defined as the number of cycles required to form an engineering-size crack, i.e., 3-mm deep, is considered to be composed of the growth of (a) microstructurally small cracks and (b) mechanically small cracks. The growth of the latter was characterized in terms of {Delta}J and crack growth rate (da/dN) data in air and LWR environments; in water, the growth rates from long crack tests had to be decreased to match the rates from fatigue S-N data. The growth of microstructurally small cracks was expressed by a modified Hobson relationship in air and by a slip dissolution/oxidation model in water. The crack length for transition from a microstructurally small crack to a mechanically small crack was based on studies on small crack growth. The estimated fatigue S-N curves show good agreement with the experimental data for these steels in air and water environments. At low strain amplitudes, the predicted lives in water can be significantly lower than the experimental values.

  14. Mechanical Properties and Fracture Behaviors of the As-Extruded Mg-5Al-3Ca Alloys Containing Yttrium at Elevated Temperature.

    PubMed

    Son, Hyeon-Taek; Kim, Yong-Ho; Kim, Taek-Soo; Lee, Seong-Hee

    2016-02-01

    Effects of yttrium (Y) addition on mechanical properties and fracture behaviors of the as-extruded Mg-Al-Ca based alloys at elevated temperature were investigated by a tensile test. After hot extrusion, the average grain size was refined by Y addition and eutectic phases were broken down into fine particles. Y addition to Mg-5Al-3Ca based alloy resulted in the improvement of strength and ductility at elevated temperature due to fine grain and suppression of grain growth by formation of thermally stable Al2Y intermetallic compound.

  15. Mechanical Properties and Fracture Behaviors of the As-Extruded Mg-5Al-3Ca Alloys Containing Yttrium at Elevated Temperature.

    PubMed

    Son, Hyeon-Taek; Kim, Yong-Ho; Kim, Taek-Soo; Lee, Seong-Hee

    2016-02-01

    Effects of yttrium (Y) addition on mechanical properties and fracture behaviors of the as-extruded Mg-Al-Ca based alloys at elevated temperature were investigated by a tensile test. After hot extrusion, the average grain size was refined by Y addition and eutectic phases were broken down into fine particles. Y addition to Mg-5Al-3Ca based alloy resulted in the improvement of strength and ductility at elevated temperature due to fine grain and suppression of grain growth by formation of thermally stable Al2Y intermetallic compound. PMID:27433675

  16. The mechanisms of dispersion strengthening and fracture in Al-based XD(tm) alloys, part 1

    NASA Technical Reports Server (NTRS)

    Aikin, R. M., Jr.

    1990-01-01

    The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength; the fracture toughness; and the fatigue crack growth rate of metal matrix composites of Al-4(pct)Cu-1.5(pct)Mg with TiB2 were examined. The influence of reinforcement volume fraction was also examined for pure aluminum with TiB2. Higher TiB2 volume fractions increased the tensile yield strength at both room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. Interparticle spacing appears to be the factor that controls the strength of these alloys, with the exact nature of the dependence relying on the nature of dislocation slip in the matrix (planar vs. diffuse). The isothermal aging response of the precipitation strengthened Al-4(pct)Cu-1.5(pct)Mg alloys was not accelerated by the presence of TiB2. Cold work prior to artificial aging created additional geometrically necessary dislocations which serve as heterogeneous nucleation sites leading to accelerated aging, a finer precipitate size, and an increase in the strength of the alloy.

  17. Fracture in Bulk Amorphous Alloys

    SciTech Connect

    Horton, J.A.; Wright, J.L.

    1998-11-30

    The fracture behavior of a Zr-based bulk amorphous alloy, Zr-10 AI-5 Ti-17.9 Cu-14.6 Ni, was examined by transmission electron microscopy (TEM) and x-ray diffraction for any evidence of crystallization preceding crack propagation. No evidence for crystallization was found in shear bands in compression specimens or at the fracture surface in tensile specimens. In- situ TEM deformation experiments were performed to more closely examine actual crack tip regions. During the in-situ deformation experiment controlled crack growth occurred to the point where the specimen was approximately 20 {micro}m thick at which point uncontrolled crack growth occurred. No evidence of any crystallization was found at the crack tips or the crack flanks. Subsequent scanning microscope examination showed that the uncontrolled crack growth region exhibited ridges and veins that appeared to have resulted from melting. Performing the deformations, both bulk and in-situ TEM, at liquid nitrogen temperatures (LN{sub 2}) resulted in an increase in the amount of controlled crack growth. The surface roughness of the bulk regions fractured at LN{sub 2} temperatures corresponded with the roughness of the crack propagation observed during the in-situ TEM experiment, suggesting that the smooth-appearing room temperature fracture sur-faces may also be a result of localized melting.

  18. Micro-Mechanical Modeling of Ductile Fracture in Welded Aluminum-Lithium Alloys

    NASA Technical Reports Server (NTRS)

    Ibrahim, Ahmed

    2002-01-01

    This computation model for microscopic crack growth in welded aluminum-lithium alloys consists of a cavity with initial volume specified by the fraction f(sub 0), i.e. the void volume relative to the cell volume. Thus, cell size D and initial porosity f(sub 0) defines the key parameters in this model. The choice of cell size requires: 1) D must be representative of the large inclusion spacing. 2) Predicted R-curves scale almost proportionally with D for fixed f(sub 0). 3) mapping of one finite element per cell must provide adequate resolution of the stress-strain fields in the active layer and the adjacent material. For the ferritic steels studied thus far with this model, calibrated cell sizes range from 50-200 microns with f(sub 0) in the 0.0001 to 0.004 micron range. This range of values for D and f (sub 0) satisfies issues 1) and 3). This computational model employs the Gurson and Tvergaard constitutive model for porous plastic materials to describe the progressive damage of cells due to the growth of pre-existing voids. The model derives from a rigid-plastic limit analysis of a solid having a volume fraction (f) of voids approximated by a homogenous spherical body containing a spherical void.

  19. Structure and fracture mechanism of a two-phase chromium-nickel alloy during high-temperature deformation

    NASA Astrophysics Data System (ADS)

    Mironenko, V. N.; Aronin, A. S.; Vasenev, V. V.; Aristova, I. M.; Shmyt'ko, I. M.; Trushnikova, A. S.

    2016-09-01

    The structure and mechanical properties of a two-phase Kh65N33V2FT alloy has been studied after tests at room and high temperatures. The morphology of the main phases, namely, solid solutions of nickel in chromium (α) and chromium in nickel (γ), is changed depending on temperature. The lattice parameters of the main phases have been determined. The main mechanism of deformation for this alloy is shown to be grain-boundary sliding. Bulk and grain-boundary diffusion creep and self-regulating diffusion-viscous flow is possible in the γ phase during high-temperature deformation. The heat resistance of this alloy is restricted to 1000°C because of the formation of a γ-phase percolation cluster.

  20. Phase Field Fracture Mechanics.

    SciTech Connect

    Robertson, Brett Anthony

    2015-11-01

    For this assignment, a newer technique of fracture mechanics using a phase field approach, will be examined and compared with experimental data for a bend test and a tension test. The software being used is Sierra Solid Mechanics, an implicit/explicit finite element code developed at Sandia National Labs in Albuquerque, New Mexico. The bend test experimental data was also obtained at Sandia Labs while the tension test data was found in a report online from Purdue University.

  1. Effect of argon purity on mechanical properties, microstructure and fracture mode of commercially pure (cp) Ti and Ti-6Al-4V alloys for ceramometal dental prostheses.

    PubMed

    Bauer, José; Cella, Suelen; Pinto, Marcelo M; Filho, Leonardo E Rodrigues; Reis, Alessandra; Loguercio, Alessandro D

    2009-12-01

    Provision of an inert gas atmosphere with high-purity argon gas is recommended for preventing titanium castings from contamination although the effects of the level of argon purity on the mechanical properties and the clinical performance of Ti castings have not yet been investigated. The purpose of this study was to evaluate the effect of argon purity on the mechanical properties and microstructure of commercially pure (cp) Ti and Ti-6Al-4V alloys. The castings were made using either high-purity and/or industrial argon gas. The ultimate tensile strength (UTS), proportional limit (PL), elongation (EL) and microhardness (VHN) at different depths were evaluated. The microstructure of the alloys was also revealed and the fracture mode was analyzed by scanning electron microscopy. The data from the mechanical tests and hardness were subjected to a two-and three-way ANOVA and Tukey's test (alpha = 0.05). The mean values of mechanical properties were not affected by the argon gas purity. Higher UTS, PL and VHN, and lower EL were observed for Ti-6Al-4V. The microhardness was not influenced by the argon gas purity. The industrial argon gas can be used to cast cp Ti and Ti-6Al-4V.

  2. Cleavage fracture and irradiation embrittlement of fusion reactor alloys: mechanisms, multiscale models, toughness measurements and implications to structural integrity assessment

    NASA Astrophysics Data System (ADS)

    Odette, G. R.; Yamamoto, T.; Rathbun, H. J.; He, M. Y.; Hribernik, M. L.; Rensman, J. W.

    2003-12-01

    We describe the highly efficient master curves-shifts (MC-Δ T) method to measure and apply cleavage fracture toughness, KJc ( T), data and show that it is applicable to 9Cr martensitic steels. A reference temperature, T0, indexes the invariant MC shape on an absolute temperature scale. Then, T0 shifts (Δ T) are used to account for various effects of size and geometry, loading rate and irradiation embrittlement (Δ Ti). The paper outlines a multiscale model, relating atomic to structural scale fracture processes, that underpins the MC-Δ T method. At the atomic scale, we propose that the intrinsic microarrest toughness, Kμ( T), of the body-centered cubic ferrite lattice dictates an invariant shape of the macroscopic KJc ( T) curve. KJc ( T) can be modeled in terms of the true stress-strain ( σ- ɛ) constitutive law, σ ( T, ɛ), combined with a temperature-dependent critical local stress, σ*( T) and stressed volume, V*. The local fracture properties, σ*( T)- V*, are governed by coarse-scale brittle trigger particles and Kμ( T). Irradiation (and high strain rate) induced increases in the yield stress, Δ σy, lead to Δ Ti, with typical Δ Ti/Δ σy≈0.6±0.15 °C/MPa. However, Δ Ti associated with decreases in σ* and V* can result from a number of potential non-hardening embrittlement (NHE) mechanisms, including a large amount of He on grain boundaries. Estimates based on available data suggest that this occurs at >500-700 appm bulk He. Hardening and NHE are synergistic, and can lead to very large Δ Ti. NHE is signaled by large (>1 °C/MPa), or even negative, values of Δ Ti/Δ σy (for Δ σy<0), and is often coupled with increasing amounts of intergranular fracture. The measured and effective fracture toughness pertinent to structures almost always depends on the size and geometry of the cracked body, and is typically significantly greater than KJc . Size and geometry effects arise from both weakest link statistics, related to the volume under high

  3. The effect of microstructure on the fracture toughness of titanium alloys

    NASA Technical Reports Server (NTRS)

    Vanstone, R. H.; Low, J. R., Jr.

    1973-01-01

    The high-strength titanium alloys are widely used in aircraft and aerospace structures due to their high strength to density ratios. In such applications, the fracture toughness rather than the strength is often the factor which requires larger size sections and lower useful payloads. The response of the strength and toughness of titanium alloys was analyzed generally without regard to the fracture mode or the effect of microstructure on the fracture mechanisms. Research on the fracture mechanisms in aluminum alloys and steels showed that the toughness may be improved by decreasing the sizes of inclusions and sub-micron precipitates. An investigation was conducted to study the fracture mechanisms in titanium alloys which may lead to suggestions for the improvement of the fracture toughness without a corresponding loss in strength.

  4. Fracture behavior of 9Cr nanostructured ferritic alloy with improved fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Wee, Sung Hun; Hoelzer, David T.; Maloy, Stuart A.

    2014-06-01

    Nanostructured ferritic alloys (NFAs) have been considered as primary candidate materials for both fission and fusion reactors because of their excellent creep and irradiation resistances. It has been shown that high temperature fracture toughness could be significantly improved by appropriate thermo-mechanical treatments (TMTs). This article focuses on the static fracture behaviors of newly developed 9Cr NFAs with improved toughness. Optimal TMTs resulted in high fracture toughness at room temperature (>250 MPa √m) and in retaining higher than 100 MPa √m over a wide temperature range of 22-700 °C. Significant differences were found in fracture surfaces and fracture resistance (J-R) curves after different TMTs. Unique fracture surface features such as shallow nanoscale facets decorated with shear lips and flake-like grains were observed in high toughness specimens.

  5. Fracture mechanics validity limits

    NASA Technical Reports Server (NTRS)

    Lambert, Dennis M.; Ernst, Hugo A.

    1994-01-01

    Fracture behavior is characteristics of a dramatic loss of strength compared to elastic deformation behavior. Fracture parameters have been developed and exhibit a range within which each is valid for predicting growth. Each is limited by the assumptions made in its development: all are defined within a specific context. For example, the stress intensity parameters, K, and the crack driving force, G, are derived using an assumption of linear elasticity. To use K or G, the zone of plasticity must be small as compared to the physical dimensions of the object being loaded. This insures an elastic response, and in this context, K and G will work well. Rice's J-integral has been used beyond the limits imposed on K and G. J requires an assumption of nonlinear elasticity, which is not characteristic of real material behavior, but is thought to be a reasonable approximation if unloading is kept to a minimum. As well, the constraint cannot change dramatically (typically, the crack extension is limited to ten-percent of the initial remaining ligament length). Rice, et al investigated the properties required of J-type parameters, J(sub x), and showed that the time rate, dJ(sub x)/dt, must not be a function of the crack extension rate, da/dt. Ernst devised the modified-J parameter, J(sub M), that meets this criterion. J(sub M) correlates fracture data to much higher crack growth than does J. Ultimately, a limit of the validity of J(sub M) is anticipated, and this has been estimated to be at a crack extension of about 40-percent of the initial remaining ligament length. None of the various parameters can be expected to describe fracture in an environment of gross plasticity, in which case the process is better described by deformation parameters, e.g., stress and strain. In the current study, various schemes to identify the onset of the plasticity-dominated behavior, i.e., the end of fracture mechanics validity, are presented. Each validity limit parameter is developed in

  6. Linear elastic fracture mechanics primer

    NASA Technical Reports Server (NTRS)

    Wilson, Christopher D.

    1992-01-01

    This primer is intended to remove the blackbox perception of fracture mechanics computer software by structural engineers. The fundamental concepts of linear elastic fracture mechanics are presented with emphasis on the practical application of fracture mechanics to real problems. Numerous rules of thumb are provided. Recommended texts for additional reading, and a discussion of the significance of fracture mechanics in structural design are given. Griffith's criterion for crack extension, Irwin's elastic stress field near the crack tip, and the influence of small-scale plasticity are discussed. Common stress intensities factor solutions and methods for determining them are included. Fracture toughness and subcritical crack growth are discussed. The application of fracture mechanics to damage tolerance and fracture control is discussed. Several example problems and a practice set of problems are given.

  7. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.; Ratka, J.O.

    1992-12-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  8. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J. . Plasma Physics Lab.); Ratka, J.O. )

    1992-01-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  9. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    NASA Technical Reports Server (NTRS)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  10. Fracture behavior of nickel-based alloys in water

    SciTech Connect

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  11. The effect of alloy composition on the mechanism of stress corrosion cracking of titanium alloys in aqueous environments

    NASA Technical Reports Server (NTRS)

    Boyd, J. D.; Williams, D. N.; Wood, R. A.; Jaffee, R. I.

    1972-01-01

    The effects of alloy composition on the aqueous stress corrosion of titanium alloys were studied with emphasis on determining the interrelations among composition, phase structure, and deformation and fracture properties of the alpha phase in alpha-beta alloys. Accomplishments summarized include the effects of alloy composition on susceptibility, and metallurgical mechanisms of stress-corrosion cracking.

  12. Electronics reliability fracture mechanics. Volume 2: Fracture mechanics

    NASA Astrophysics Data System (ADS)

    Kallis, J.; Duncan, L.; Buechler, D.; Backes, P.; Sandkulla, D.

    1992-05-01

    This is the second of two volumes. The other volume (WL-TR-92-3015) is 'Causes of Failures of Shop Replaceable Units and Hybrid Microcircuits.' The objective of the Electronics Reliability Fracture Mechanics (ERFM) program was to develop and demonstrate a life prediction technique for electronic assemblies, when subjected to environmental stresses of vibration and thermal cycling, based upon the mechanical properties of the materials and packaging configurations which make up an electronic system. The application of fracture mechanics to microscale phenomena in electronic assemblies was a pioneering research effort. The small scale made the experiments very difficult; for example, the 1-mil-diameter bond wires in microelectronic devices are 1/3 the diameter of a human hair. A number of issues had to be resolved to determine whether a fracture mechanics modelling approach is correct for the selected failures; specifically, the following two issues had to be resolved: What fraction of the lifetime is spent in crack initiation? Are macro fracture mechanics techniques, used in large structures such as bridges, applicable to the tiny structures in electronic equipment? The following structural failure mechanisms were selected for modelling: bondwire fracture from mechanical cycling; bondwire fracture from thermal (power) cycling; plated through hole (PTH) fracture from thermal cycling. The bondwire fracture test specimens were A1-1 percent Si wires, representative of wires used in the parts in the modules selected for detailed investigation in this program (see Vol. 1 of this report); 1-mil-diameter wires were tested in this program. The PTH test specimens were sections of 14-layer printed wiring boards of the type used.

  13. Mechanisms of Plastic and Fracture Instabilities for Alloy Development of Fusion Materials. Final Project Report for period July 15, 1998 - July 14, 2003

    SciTech Connect

    Ghoniem, N. M.

    2003-07-14

    The main objective of this research was to develop new computational tools for the simulation and analysis of plasticity and fracture mechanisms of fusion materials, and to assist in planning and assessment of corresponding radiation experiments.

  14. EBSD and Nanoindentation-Correlated Study of Delamination Fracture in Al-Li Alloy 2090

    NASA Technical Reports Server (NTRS)

    Tayon, Wesley A.; Crooks, Roy E.; Domack, Marcia S.; Wagner, John A.; Elmustafa, A. A.

    2008-01-01

    Al-Li alloys offer attractive combinations of high strength and low density. However, a tendency for delamination fracture has limited their use. A better understanding of the delamination mechanisms may identify methods to control delaminations through processing modifications. A combination of new techniques has been used to evaluate delamination fracture in Al-Li alloys. Both high quality electron backscattered diffraction (EBSD) information and valid nanoindentation measurements were obtained from fractured test specimens. Correlations were drawn between nano-scale hardness variations and local texture along delaminating boundaries. Intriguing findings were observed for delamination fracture through the combined analysis of grain orientation, Taylor factor, and kernel average misorientation.

  15. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry. Progress report, January 1, 1992--December 31, 1992

    SciTech Connect

    Wei, R.P.

    1993-01-25

    Phase transformation and cracking during RT aging of charged, high-purity Fe18Cr12Ni alloy and commerical 304 ss were examined; results show that {epsilon}* (hcp) hydride formed on Fe18Cr12Ni upon charging, and it decomposed rapidly to form first {epsilon} and then {alpha}` martensite. Morphology of fracture surfaces of Fe18Cr12Ni produced by corrosion fatigue in NaCl solutions and in hydrogen was found to be identical. Effort was made to examine the approaches and methodologies used in service life predictions and reliability analyses.

  16. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics and chemistry. Progress report, 1 January 1990--30 November 1990

    SciTech Connect

    Wei, R.P.

    1990-11-29

    Peak bare-surface current densities based on the scratched electrode test are seriously in error and repasivation rates grossly overestimated. Influences of potential and pH on reactions of bare surfaces are better understood. Correlation between charge transfer and corrosion fatigue crack growth response was established for Fe18Cr12Ni alloy in deaerated 0.6N NaCl at RT. Strong correlation was established between morphology of corrosion fatigue fracture surfaces and cracking in hydrogen charged samples. Attempts at growing bicrystals by strain annealing were not successful.

  17. Some recent theoretical and experimental developments in fracture mechanics

    NASA Technical Reports Server (NTRS)

    Liebowitz, H.; Eftis, J.; Hones, D. L.

    1978-01-01

    Recent theoretical and experimental developments in four distinct areas of fracture mechanics research are described. These are as follows: experimental comparisons of different nonlinear fracture toughness measures, including the nonlinear energy, R curve, COD and J integral methods; the singular elastic crack-tip stress and displacement equations and the validity of the proposition of their general adequacy as indicated, for example, by the biaxially loaded infinite sheet with a flat crack; the thermodynamic nature of surface energy induced by propagating cracks in relation to a general continuum thermodynamic description of brittle fracture; and analytical and experimental aspects of Mode II fracture, with experimental data for certain aluminum, steel and titanium alloys.

  18. Mode 2 fracture mechanics

    NASA Technical Reports Server (NTRS)

    Buzzard, Robert J.; Ghosn, Louis

    1988-01-01

    Current development of high-performance rolling element bearings for aircraft engines (up to 3 million DN, where DN is the product of shaft diameter in millimeters and speed in revolutions per minute) has aroused concern about fatigue crack growth in the inner bearing race that leads to catastrophic failure of the bearing and the engine. A failure sequence was postulated by Srawley, and an analytical program was undertaken to simulate fatigue crack propagation in the inner raceway of such a bearing. A fatigue specimen was developed at NASA by which fatigue data may be obtained relative to the cracking problems. The specimen may be used to obtain either mode 2 data alone or a combination of mixed-mode (1 and 2) data as well and was calibrated in this regard. Mixed-mode fracture data for M-50 bearing steel are presented, and a method for performing reversed-loading tests is described.

  19. High Temperature Fracture Characteristics of a Nanostructured Ferritic Alloy (NFA)

    SciTech Connect

    Byun, Thak Sang; Kim, Jeoung H; Ji Hyun, Yoon; Hoelzer, David T

    2010-01-01

    High temperature fracture behavior has been investigated for the nanostructured ferritic alloy 14YWT (SM10). The fracture toughness of the alloy was above 140 MPa m at low temperatures, room temperature (RT) and 200 C, but decreased to a low fracture toughness range of 52 82 MPa m at higher temperatures up to 700 C. This behavior was explained by the fractography results indicating that the unique nanostructure of 14YWT alloy produced shallow plasticity layers at high temperatures and a low-ductility grain boundary debonding occurred at 700 C.

  20. Deformation and fracture of thin sheet aluminum-lithium alloys: The effect of cryogenic temperatures

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Gangloff, Richard P.

    1990-01-01

    The objective is to characterize the fracture behavior and to define the fracture mechanisms for new Al-Li-Cu alloys, with emphasis on the role of indium additions and cryogenic temperatures. Three alloys were investigated in rolled product form: 2090 baseline and 2090 + indium produced by Reynolds Metals, and commercial AA 2090-T81 produced by Alcoa. The experimental 2090 + In alloy exhibited increases in hardness and ultimate strength, but no change in tensile yield strength, compared to the baseline 2090 composition in the unstretched T6 condition. The reason for this behavior is not understood. Based on hardness and preliminary Kahn Tear fracture experiments, a nominally peak-aged condition was employed for detailed fracture studies. Crack initiation and growth fracture toughness were examined as a function of stress state and microstructure using J(delta a) methods applied to precracked compact tension specimens in the LT orientation. To date, J(delta a) experiments have been limited to 23 C. Alcoa 2090-T81 exhibited the highest toughness regardless of stress state. Fracture was accompanied by extensive delamination associated with high angle grain boundaries normal to the fatigue precrack surface and progressed microscopically by a transgranular shear mechanism. In contrast the two peak-aged Reynolds alloys had lower toughness and fracture was intersubgranular without substantial delamination. The influences of cryogenic temperature, microstructure, boundary precipitate structure, and deformation mode in governing the competing fracture mechanisms will be determined in future experiments. Results contribute to the development of predictive micromechanical models for fracture modes in Al-Li alloys, and to fracture resistant materials.

  1. The effect of microstructure on the fracture toughness of titanium alloys

    NASA Technical Reports Server (NTRS)

    Vanstone, R. H.; Low, J. R., Jr.; Shannon, J. L., Jr.

    1974-01-01

    The microstructure of the alpha titanium alloy Ti-5Al-2.5Sn and the metastable beta titanium alloy Beta 3 was examined. The material was from normal and extra low interstitial grade plates which were either air-cooled or furnace-cooled from an annealing treatment. Beta 3 was studied in alpha-aged and omega-aged plates which were heat treated to similar strength levels. Tensile and plane strain fracture toughness tests were conducted at room temperature on the alpha-aged material. The microstructure and fracture mechanisms of alloys were studied using optical metallography, electron microscopy, microprobe analyses, and texture pole figures. Future experiments are described.

  2. Fracture testing and performance of beryllium copper alloy C17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.

    1994-05-01

    When a literature search and discussion with manufacturers revealed that there was virtually no existing data related to the fracture properties and behavior of copper beryllium alloy C17510, a series of test programs was undertaken to ascertain this information for several variations in material processing and chemistry. These variations in C17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C17510 alloys included both J-integral and plane strain fracture toughness testing and fatigue crack growth rate tests, as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature. In order to confirm the test results, duplicate and independent test programs were awarded to separate facilities with appropriate test experience, whenever possible. The primary goal of the test program, to determine and bound the fracture toughness and Paris constants for C17510,was accomplished. In addition, a wealth of information was accumulated pertaining to crack growth characteristics, effects of directionality and potential testing pitfalls. The paper discusses the test program and its findings in detail.

  3. Fracture mechanics of cellular glass

    NASA Technical Reports Server (NTRS)

    Zwissler, J. G.; Adams, M. A.

    1981-01-01

    The fracture mechanics of cellular glasses (for the structural substrate of mirrored glass for solr concentrator reflecting panels) are discussed. Commercial and developmental cellular glasses were tested and analyzed using standard testing techniques and models developed from linear fracture mechanics. Two models describing the fracture behavior of these materials were developed. Slow crack growth behavior in cellular glass was found to be more complex than that encountered in dense glasses or ceramics. The crack velocity was found to be strongly dependent upon water vapor transport to the tip of the moving crack. The existence of a static fatigue limit was not conclusively established, however, it is speculated that slow crack growth behavior in Region 1 may be slower, by orders of magnitude, than that found in dense glasses.

  4. Fracture mechanics and corrosion fatigue.

    NASA Technical Reports Server (NTRS)

    Mcevily, A. J.; Wei, R. P.

    1972-01-01

    Review of the current state-of-the-art in fracture mechanics, particularly in relation to the study of problems in environment-enhanced fatigue crack growth. The usefulness of this approach in developing understanding of the mechanisms for environmental embrittlement and its engineering utility are discussed. After a brief review of the evolution of the fracture mechanics approach and the study of environmental effects on the fatigue behavior of materials, a study is made of the response of materials to fatigue and corrosion fatigue, the modeling of the mechanisms of the fatigue process is considered, and the application of knowledge of fatigue crack growth to the prediction of the high cycle life of unnotched specimens is illustrated.

  5. Fracture resistance and fatigue crack growth characteristics of two Al-Cu-Mg-Zr alloys

    NASA Technical Reports Server (NTRS)

    Sarkar, Bhaskar; Lisagor, W. B.

    1992-01-01

    The dependence of strength, fracture resistance, and fatigue crack growth rate on the aging conditions of two alloy compositions based on Al-3.7Cu-1.85Mg-0.2Mn is investigated. Mechanical properties were evaluated in two heat treatment conditions and in two orientations (longitudinal and transverse). Compact tension specimens were used to determine fatigue crack growth characteristics and fracture resistance. The aging response was monitored on coupons using hardness measurements determined with a standard Rockwell hardness tester. Fracture resistance is found to increase with increasing yield strength during artificial aging of age-hardenable 2124-Zr alloys processed by powder metallurgy techniques. Fatigue crack growth rate increases with increasing strength. It is argued that these changes are related to deformation modes of the alloys; a homogeneous deformation mode tends to increase fracture resistance and to decrease the resistance to the fatigue crack propagation rate.

  6. Microstructure and Fracture Behavior of Tungsten Heavy Alloys

    SciTech Connect

    Sunwoo, A

    2003-06-01

    The 93% W-5.6% Ni-1.4% Fe and 93.1% W-4.7% Ni-2.2% Co alloys (WHA) provided by Army Research Laboratory (ARL), Aberdeen are characterized to determine the effects of matrix alloying and swaging on the microstructure and fracture behavior. The W particles are oblong with respect to the swaging direction. The microstructure of the W-Ni-Fe alloy reveals good cohesive bonding between W particles, but there is W-matrix interface separation and matrix alloy cracking. The microstructure of the W-Ni-Co alloy reveals regions of good cohesive bonding between W particles, but also regions where some wetting has not occurred by the liquid. No evidence was observed of matrix alloy cracking. The fracture characteristic of WHA is dominantly cleavage of W particles.

  7. Microstructure and Mechanical Behavior of High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Licavoli, Joseph J.; Gao, Michael C.; Sears, John S.; Jablonski, Paul D.; Hawk, Jeffrey A.

    2015-10-01

    High-entropy alloys (HEAs) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion, usually of equal atomic percent, they have high configurational entropy, and thus, they hold the promise of interesting and useful properties such as enhanced strength and alloy stability. The present study investigates the mechanical behavior, fracture characteristics, and microstructure of two single-phase FCC HEAs CoCrFeNi and CoCrFeNiMn with some detailed attention given to melting, homogenization, and thermo-mechanical processing. Ingots approaching 8 kg in mass were made by vacuum induction melting to avoid the extrinsic factors inherent to small-scale laboratory button samples. A computationally based homogenization heat treatment was given to both alloys in order to eliminate any solidification segregation. The alloys were then fabricated in the usual way (forging, followed by hot rolling) with typical thermo-mechanical processing parameters employed. Transmission electron microscopy was subsequently used to assess the single-phase nature of the alloys prior to mechanical testing. Tensile specimens (ASTM E8) were prepared with tensile mechanical properties obtained from room temperature through 800 °C. Material from the gage section of selected tensile specimens was extracted to document room and elevated temperature deformation within the HEAs. Fracture surfaces were also examined to note fracture failure modes. The tensile behavior and selected tensile properties were compared with results in the literature for similar alloys.

  8. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry. Progress report, December 1, 1990--December 31, 1992

    SciTech Connect

    Wei, R.P.

    1992-01-29

    This progress report briefly summarizes the research performed under the referenced grant for the period from 1 December 1990 to 31 December 1991, and contains a cumulative listing of technical presentations and publications dating back to 1 June 1988. Under this grant, a multi-disciplinary research program is undertaken to address certain fundamental issues relating to corrosion fatigue crack growth in structurally important alloys in aqueous environments. The principal goal of the research is to develop and expand the scientific understanding of the processes that control corrosion fatigue crack growth, particularly for ferrous alloys in terms of the controlling mechanical and chemical/electrochemical processes and their interactions with the microstructure. Focus is placed upon the austenitic iron-chromium-nickel (FeCrNi) alloys because of the need to resolve certain mechanistic issues and because of extensive utilization of these alloys in the power generation and chemical industries. Emphasis is given to the growth of short (small) cracks at low growth rates because crack growth in this regime is expected to be more sensitive to changes in external chemical/electrochemical variables.

  9. A nonlinear high temperature fracture mechanics basis for strainrange partitioning

    NASA Technical Reports Server (NTRS)

    Kitamura, Takayuki; Halford, Gary R.

    1989-01-01

    A direct link was established between Strainrange Partitioning (SRP) and high temperature fracture mechanics by deriving the general SRP inelastic strain range versus cyclic life relationships from high temperature, nonlinear, fracture mechanics considerations. The derived SRP life relationships are in reasonable agreement based on the experience of the SRP behavior of many high temperature alloys. In addition, fracture mechanics has served as a basis for derivation of the Ductility-Normalized SRP life equations, as well as for examination of SRP relations that are applicable to thermal fatigue life prediction. Areas of additional links between nonlinear fracture mechanics and SRP were identified for future exploration. These include effects of multiaxiality as well as low strain, nominally elastic, long life creep fatigue interaction.

  10. Theory of fracture mechanics based upon plasticity

    NASA Technical Reports Server (NTRS)

    Lee, J. D.

    1976-01-01

    A theory of fracture mechanics is formulated on the foundation of continuum mechanics. Fracture surface is introduced as an unknown quantity and is incorporated into boundary and initial conditions. Surface energy is included in the global form of energy conservation law and the dissipative mechanism is formulated into constitutive equations which indicate the thermodynamic irreversibility and the irreversibility of fracture process as well.

  11. Mechanically Alloyed High Entropy Composite

    NASA Astrophysics Data System (ADS)

    Popescu, G.; Adrian, M. M.; Csaki, I.; Popescu, C. A.; Mitrică, D.; Vasile, S.; Carcea, I.

    2016-08-01

    In the last years high entropy alloys have been investigated due to their high hardness, high temperature stability and unusual properties that make these alloys to have significant interest. In comparison with traditional alloys that are based on two or three major elements, this new generation alloys consists at least of 5 principal elements, with the concentration between 5 and 35 at.%. The present paper reports synthesis of high entropy alloys (HEA) and high entropy composites (HEC) synthesized by mechanical alloying (MA). The equiatomic AlCrFeNiMn matrix was used for creating the HEA matrix, starting from elemental powders and as reinforcing material for composites was used pure graphite. The mechanical alloying process was carried out at different duration, in a high energy planetary ball mill, under argon atmosphere. The elemental powders alloying began after '5 hours of milling and was complete after 40 hours. The mechanical alloyed matrix and composite was pressed and heat treated under argon protection. The elemental powers were investigated for physical - technological properties, and by X-ray diffraction and scanning electron microscopy. Phase pressing operation was realized with a hydraulic press and the applied pressure was progressive. The sintering process was carried out at 850°C for 2 h. The X-ray diffraction revealed that the MA process resulted in solid solutions formation and also revealed body- centred cubic (BCC) and face-centred cubic (FCC) structures with average grain size around 40 nm. In addition, nanoscale particles were highlighted by scanning electron microscopy, as well as the homogeneity of the chemical composition of the matrix and composite that was confirmed by EDX microanalysis. It was noted that HEA matrix and HEA composites were processed with a high degree of compaction and with a quite large capacity of mixed powder densification (around 70%).

  12. (Fracture mechanics of inhomogeneous materials)

    SciTech Connect

    Bass, B.R.

    1990-10-01

    Discussions were held with Japanese researchers concerning (1) the Elastic-Plastic Fracture Mechanics in Inhomogeneous Materials and Structures (EPI) Program, and (2) ongoing large-scale pressurized- thermal-shock (PTS) experiments in Japan. In the EPI Program, major activities in the current fiscal year include round-robin analyses of measured data from inhomogeneous base metal/weld metal compact- tension (CT) specimens fabricated from welded plates of A533 grade B class 1 steel. The round-robin task involves participants from nine research organizations in Japan and is scheduled for completion by the end of 1990. Additional experiments will be performed on crack growth in inhomogeneous CT specimens and three-point bend (3PB) specimens 10 mm thick. The data will be compared with that generated previously from 19-mm-thick-specimens. A new type of inhomogeneous surface-cracked specimen will be tested this year, with ratio of crack depth to surface length (a/c) satisfying 0.2 {le} (a/c) {le} 0. 8 and using a 3PB type of applied load. Plans are under way to fabricate a new welded plate of A533 grade B class 1 steel (from a different heat than that currently being tested) in order to provide an expanded fracture-toughness data base. Other topics concerning fracture-prevention issues in reactor pressure vessels were discussed with each of the host organizations, including an overview of ongoing work in the Heavy-Section Steel Technology (HSST) Program.

  13. Mechanical Coal-Face Fracturer

    NASA Technical Reports Server (NTRS)

    Collins, E. R., Jr.

    1984-01-01

    Radial points on proposed drill bit take advantage of natural fracture planes of coal. Radial fracture points retracted during drilling and impacted by piston to fracture coal once drilling halts. Group of bits attached to array of pneumatic drivers to fracture large areas of coal face.

  14. Fracture toughness of Alloy 600 and EN82H weld in air and water

    SciTech Connect

    Mills, W.J.; Brown, C.M.

    1999-06-01

    The fracture toughness of Alloy 600 and its weld, EN82H, was characterized in 54 C to 338 C air and hydrogenated water. Elastic-plastic J{sub IC} testing was performed due to the inherent high toughness of these materials. Alloy 600 exhibited excellent fracture toughness under all test conditions. While EN82H welds displayed excellent toughness in air and high temperature water, a dramatic toughness degradation occurred in water at temperatures below 149 C. Comparison of the cracking response in low temperature water with that for hydrogen-precharged specimens tested in air demonstrated that the loss in toughness is due to a hydrogen-induced intergranular cracking mechanism. At loading rates about approx. 1000 MPa {radical}m/h, the toughness in low temperature water is improved because there is insufficient time for hydrogen to embrittle grain boundaries. Electron fractographic examinations were performed to correlate macroscopic properties with key microstructural features and operative fracture mechanisms.

  15. [Mechanical studies on casting titanium alloy denture base].

    PubMed

    Ito, M

    1990-03-01

    The mechanical properties of the Akers type clasp, bar and frame made by the newly developed Ti-20Cr-0.2Si alloy were studied in order to obtain the indices for designing the cast partial denture base. In the case of the clasp, the bending strength of the Ti-20Cr-0.2Si alloy and pure Ti was lower than that of the Co-Cr alloy. The Ti-20Cr-0.2Si alloy and pure Ti may have the same retentive force as the gold type IV alloy because its bending behavior was similar to that of the gold alloy. In the cyclic bending test, the permanent deflection of the Ti-20Cr-0.2Si alloy was lower than that of the pure Ti and Co-Cr alloy. It had almost the same value as that of the gold alloy. Considering the permanent deflection and fracture, it is preferable that the undercut of the abutment tooth for the Ti-20Cr-0.02Si alloy clasp is 0.50mm or less. The Ti-20Cr-0.2Si alloy bars and frame showed the same bending behavior and strain distribution as the gold alloy. In the case of the Ti-20Cr-0.2Si alloy bar thickened about 30%, the strain was decreased and close to that of the Co-Cr alloy. It was suggested that the Ti-20Cr-0.2Si alloy bar or frame should be designed like the gold alloy. PMID:2196313

  16. Compendium of fracture mechanics problems

    NASA Technical Reports Server (NTRS)

    Stallworth, R.; Wilson, C.; Meyers, C.

    1990-01-01

    Fracture mechanics analysis results are presented from the following structures/components analyzed at Marshall Space Flight Center (MSFC) between 1982 and 1989: space shuttle main engine (SSME), Hubble Space Telescope (HST), external tank attach ring, B-1 stand LOX inner tank, and solid rocket booster (SRB). Results from the SSME high pressure fuel turbopump (HPFTP) second stage blade parametric analysis determine a critical flaw size for a wide variety of stress intensity values. The engine 0212 failure analysis was a time dependent fracture life assessment. Results indicated that the disk ruptured due to an overspeed condition. Results also indicated that very small flaws in the curvic coupling area could propagate and lead to failure under normal operating conditions. It was strongly recommended that a nondestructive evaluation inspection schedule be implemented. The main ring of the HST, scheduled to launch in 1990, was analyzed by safe-life and fail-safe analyses. First safe-life inspection criteria curves for the ring inner and outer skins and the fore and aft channels were derived. Afterwards the skins and channels were determined to be fail-safe by analysis. A conservative safe-life analysis was done on the 270 redesign external tank attach ring. Results from the analysis were used to determine the nondestructive evaluation technique required.

  17. Cleavage fracture in high strength low alloy weld metal

    SciTech Connect

    Bose, W.W.; Bowen, P.; Strangwood, M.

    1996-12-31

    The present investigation gives an evaluation of the effect of microstructure on the cleavage fracture process of High Strength Low Alloy (HSLA) multipass weld metals. With additions of alloying elements, such as Ti, Ni, Mo and Cr, the microstructure of C-Mn weld metal changes from the classical composition, i.e., allotriomorphic ferrite with acicular ferrite and Widmanstaetten ferrite, to bainite and low carbon martensite. Although the physical metallurgy of some HSLA weld metals has been studied before, more work is necessary to correlate the effect of the microstructure on the fracture behavior of such weld metals. In this work detailed microstructural analysis was carried out using optical and electron (SEM and TEM) microscopy. Single edge notched (SEN) bend testpieces were used to assess the cleavage fracture stress, {sigma}{sub F}. Inclusions beneath the notch surface were identified as the crack initiators of unstable cleavage fracture. From the size of such inclusions and the value of tensile stress predicted at the initiation site, the effective surface energy for cleavage was calculated using a modified Griffth energy balance for a penny shape crack. The results suggest that even though inclusions initiate cleavage fracture, the local microstructure may play an important role in the fracture process of these weld metals. The implications of these observations for a quantitative theory of the cleavage fracture of ferritic steels is discussed.

  18. Entablature: fracture types and mechanisms

    NASA Astrophysics Data System (ADS)

    Forbes, A. E. S.; Blake, S.; Tuffen, H.

    2014-05-01

    Entablature is the term used to describe zones or tiers of irregular jointing in basaltic lava flows. It is thought to form when water from rivers dammed by the lava inundates the lava flow surface, and during lava-meltwater interaction in subglacial settings. A number of different fracture types are described in entablature outcrops from the Búrfell lava and older lava flows in Þjórsárdalur, southwest Iceland. These are: striae-bearing, column-bounding fractures and pseudopillow fracture systems that themselves consist of two different fracture types—master fractures with dimpled surface textures and subsidiary fractures with curved striae. The interaction of pseudopillow fracture systems and columnar jointing in the entablature produces the chevron fracture patterns that are commonly observed in entablature. Cube-jointing is a more densely fractured version of entablature, which likely forms when more coolant enters the hot lava. The entablature tiers display closely spaced striae and dendritic crystal shapes which indicate rapid cooling. Master fracture surfaces show a thin band with an evolved composition at the fracture surface; mineral textures in this band also show evidence of quenching of this material. This is interpreted as gas-driven filter pressing of late-stage residual melt that is drawn into an area of low pressure immediately preceding or during master fracture formation by ductile extensional fracture of hot, partially crystallised lava. This melt is then quenched by an influx of water and/or steam when the master fracture fully opens. Our findings suggest that master fractures are the main conduit for coolant entering the lava flow during entablature formation.

  19. Fracture healing: mechanisms and interventions

    PubMed Central

    Einhorn, Thomas A.; Gerstenfeld, Louis C.

    2015-01-01

    Fractures are the most common large-organ, traumatic injuries to humans. The repair of bone fractures is a postnatal regenerative process that recapitulates many of the ontological events of embryonic skeletal development. Although fracture repair usually restores the damaged skeletal organ to its pre-injury cellular composition, structure and biomechanical function, about 10% of fractures will not heal normally. This article reviews the developmental progression of fracture healing at the tissue, cellular and molecular levels. Innate and adaptive immune processes are discussed as a component of the injury response, as are environmental factors, such as the extent of injury to the bone and surrounding tissue, fixation and the contribution of vascular tissues. We also present strategies for fracture treatment that have been tested in animal models and in clinical trials or case series. The biophysical and biological basis of the molecular actions of various therapeutic approaches, including recombinant human bone morphogenetic proteins and parathyroid hormone therapy, are also discussed. PMID:25266456

  20. Fracture behavior of quaternary Al-Li-Cu-Mg alloy under mixed mode I/III loading

    SciTech Connect

    Eswara Prasad, N.; Kamat, S.V.

    1995-07-01

    The fracture toughness under mixed-mode I/III loading conditions was evaluated for a quaternary 8090 Al-Li-Cu-Mg alloy in underaged and peak-aged conditions. The mixed-mode fracture behavior was found to be significantly different for the two aging conditions. Super-imposed mode III component lowered the fracture resistance of the alloy in underaged conditions, whereas it had no significant effect in peak-aged condition. The results obtained have been discussed in the light of the prevalent fracture processes, namely, transgranular shear and ductile intergranular fracture mechanisms. Further, these results are analyzed in terms of different fracture criteria and they were found to deviate significantly from those predicted by the energy release rate criterion.

  1. Review of cryogenic mechanical and thermal properties of Al-Li alloys and Alloy 2219

    SciTech Connect

    Simon, N.J.; Drexler, E.S.; Reed, R.P.

    1991-12-01

    The review of cryogenic mechanical and thermal properties presented here is part of a broader National Institute of Standards and Technology (NIST) program to assess new high-strength Al-Li alloys for use in the cryogenic tankage of the Advanced Launch System (ALS). The purpose of the NIST program has been to assess the relative suitability of high-strength Al-Li alloys and alloy 2219 for use in ALS cryogenic tanks. In the report, the cryogenic data on Al-Li alloys 8090, 2090, WL049, and Al alloy 2219 have been summarized. Properties covered in the survey are tensile strength, yield strength, elongation, fracture toughness, elastic constants, specific heat, thermal conductivity, and thermal expansion.

  2. Fracture characteristics of structural aerospace alloys containing deep surface flaws. [aluminum-titanium alloys

    NASA Technical Reports Server (NTRS)

    Masters, J. N.; Bixler, W. D.; Finger, R. W.

    1973-01-01

    Conditions controlling the growth and fracture of deep surface flaws in aerospace alloys were investigated. Static fracture tests were performed on 7075-T651 and 2219-T87 aluminum, and 6Ai-4V STA titanium . Cyclic flaw growth tests were performed on the two latter alloys, and sustain load tests were performed on the titanium alloy. Both the cyclic and the sustain load tests were performed with and without a prior proof overload cycle to investigate possible growth retardation effects. Variables included in all test series were thickness, flaw depth-to-thickness ratio, and flaw shape. Results were analyzed and compared with previously developed data to determine the limits of applicability of available modified linear elastic fracture solutions.

  3. Temperature effects on the deformation and fracture of Al-Li-Cu-In alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Gangloff, Richard P.

    1991-01-01

    The crack initiation and growth fracture resistance of Al-Cu-Li and Al-Cu-Li-In alloys were characterized and optimized for cryogenic tank applications. Presently, the effects of stress state and temperature is being determined on the fracture toughness and fracture mechanisms of commercially available Vintage 3 2090-T81 and experimental 2090+In-T6. Precracked J-integral specimens of both alloys were tested at ambient and cryogenic temperatures in the plane stress and plane strain conditions. Considering ambient temperature, results showed that 2090-T81 exhibited the highest toughness in both plane strain and plane stress conditions. For the plane strain condition, reasonable crack initiation and growth toughness of 1090-T81 are associated with a significant amount of delamination and transgranular fracture. Plane stress toughnesses were higher and fracture was characterized by shear cracking with minimal delaminations. In comparisons, the fracture behavior of 2090+In-T6 is significantly degraded by subgrain boundary precipitation. Toughness is low and characterized by intersubgranular fracture with no delamination in the plane stress or plane strain conditions. Intersubgranular cracking is a low energy event which presumably occurs prior to the onset of slip band cracking. Copious grain boundary precipitation is atypical of commercially available 2090. At cryogenic temperatures, both alloys exhibit increased yield strength, toughness, and amount of delamination and shear cracking. The change in fracture mode of 2090+In-T6 from intersubgranular cracking at ambient temperature to a combination of intersubgranular cracking, shear cracking, and delamination at cryogenic temperature is the subject of further investigation.

  4. Fracture toughness of quaternary Al-Li-Cu-Mg alloy under mode I, mode II, and mode III loading conditions

    SciTech Connect

    Prasad, N.E.; Kamat, S.V.; Malakondaiah, G. ); Kutumbarao, V.V. . Dept. of Metallurgical Engineering)

    1994-11-01

    The fracture toughness under mode I, mode II, and mode III loading conditions was evaluated for a quaternary 8090 Al-Li-Cu-Mg alloy in underaged and peak-aged conditions. The effect of aging was found to be significantly different for different loading conditions. The alloy in the underaged (T3) condition exhibited minimum fracture toughness under mode II loading, whereas mode I fracture toughness was the lowest in the case of the peak-aged (T8E51) condition. Significant anisotropy in the fracture resistance is observed only in case of the peak-aged alloy under mode I loading, whereas in all other cases, the fracture resistance is found to be isotropic. The fracture mode was transgranular shear in all three modes of loading in the underaged condition as well as under mode II and mode III loading in the peak-aged condition. The alloy exhibited ductile intergranular fracture under mode I loading in the peak-aged condition. The results obtained are explained on the basis of these dominant fracture mechanisms prevalent under different loading conditions.

  5. Finite element methods in fracture mechanics

    NASA Technical Reports Server (NTRS)

    Liebowitz, H.; Moyer, E. T., Jr.

    1989-01-01

    Finite-element methodology specific to the analysis of fracture mechanics problems is reviewed. Primary emphasis is on the important algorithmic developments which have enhanced the numerical modeling of fracture processes. Methodologies to address elastostatic problems in two and three dimensions, elastodynamic problems, elastoplastic problems, special considerations for three-dimensional nonlinear problems, and the modeling of stable crack growth are reviewed. In addition, the future needs of the fracture community are discussed and open questions are identified.

  6. Elastic plastic fracture mechanics methodology for surface cracks

    NASA Technical Reports Server (NTRS)

    Ernst, Hugo A.; Lambert, D. M.

    1994-01-01

    The Elastic Plastic Fracture Mechanics Methodology has evolved significantly in the last several years. Nevertheless, some of these concepts need to be extended further before the whole methodology can be safely applied to structural parts. Specifically, there is a need to include the effect of constraint in the characterization of material resistance to crack growth and also to extend these methods to the case of 3D defects. As a consequence, this project was started as a 36 month research program with the general objective of developing an elastic plastic fracture mechanics methodology to assess the structural reliability of pressure vessels and other parts of interest to NASA which may contain flaws. The project is divided into three tasks that deal with (1) constraint and thickness effects, (2) three-dimensional cracks, and (3) the Leak-Before-Burst (LBB) criterion. This report period (March 1994 to August 1994) is a continuation of attempts to characterize three dimensional aspects of fracture present in 'two dimensional' or planar configuration specimens (Chapter Two), especially, the determination of, and use of, crack face separation data. Also, included, are a variety of fracture resistance testing results (J(m)R-curve format) and a discussion regarding two materials of NASA interest (6061-T651 Aluminum alloy and 1N718-STA1 nickel-base super alloy) involving a bases for like constraint in terms of ligament dimensions, and their comparison to the resulting J(m)R-curves (Chapter Two).

  7. Fracture mechanism of a thermal barrier coating

    NASA Astrophysics Data System (ADS)

    Samoilenko, V. M.; Ravilov, R. G.; Drevnyak, V. V.; Petrova, M. A.

    2016-06-01

    The fracture mechanism of the thermal barrier coating of gas turbine blades is studied. The causes of the fracture of the ceramic layer are discussed and the possible ways to increase the fatigue life of the thermal barrier coating are considered.

  8. Special Features of Fracture of a Solid-State Titanium Alloy - Nickel - Stainless Steel Joint

    NASA Astrophysics Data System (ADS)

    Khazgaliev, R. G.; Mukhametrakhimov, M. Kh.; Imaev, M. F.; Shayakhmetov, R. U.; Mulyukov, R. R.

    2015-10-01

    Microstructure, nanohardness, and special features of fracture of three-phase titanium alloy and stainless steel joint through a nanostructural nickel foil are investigated. Uniformly distributed microcracks are observed in Ti2Ni and TiN3 layers joined at temperatures above T = 700°C, whereas no microcracks are observed in the TiNi layer. This suggests that the reason for microcracking is an anomalously large change in the linear expansion coefficient of the TiNi layer during austenitic-martensitic transformation. Specimens subjected to mechanical tests at T = 20°C are fractured along different layers of the material, namely, in the central part of the specimen they are fractured along the Ti2Тi/TiNi interface, whereas at the edge they are fractured along the TiNi/TiNi3 interface.

  9. Mechanisms for shrinkage fracturing at Meridiani Planum

    NASA Astrophysics Data System (ADS)

    Watters, W. A.; Squyres, S. W.

    2009-12-01

    We investigate the role of water in fracturing at Meridiani Planum with the aim of shedding light on the history of densely-fractured outcroppings of light-toned rocks at low-latitudes on Mars. The fractures that occur throughout the inter-crater plains at Meridiani exhibit many characteristics of shrinkage cracks: they have significant width (i.e., not hairline), commonly connect in 90-degree and 120-degree junctions, and exhibit a "hierarchical" organization: i.e., the longest fractures are widest, and narrower fractures terminate against wider fractures at 90-degree junctions (T-shaped). Using the Pancam and Navcam stereo-pair images acquired by the Opportunity rover, we have measured the geometric scaling of fracture networks at Meridiani (e.g., fracture width vs. fracture separation) as well as the total volume change. We have also characterized the diversity of patterns in detail, as well as the modification of fractures and polygonal "tiles" by wind-blown sand abrasion. Identical observations were carried-out for an analogue site where similar fractures are ubiquitous in the playas of Death Valley, California, and where modification processes are also comparable. By also estimating the expected volume change and results from numerical models of shrinkage fracturing, we evaluate the likelihood of three candidate contraction mechanisms: loss of water bound in hydrated minerals (dehydration), loss of water from pore spaces (desiccation), and contraction from cooling (thermal fracturing). The evidence to date favors the second of these (desiccation); this result would have significant implications for the history of Meridiani since the time when sulfate-rich sediments were deposited.

  10. Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

    2014-06-01

    This article is to summarize the process development and key characterization results for the newly-developed Fe-9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (KJQ) at represented temperatures: 240-280 MPa √m at room temperature and 160-220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic-martensitic steels such as HT9 and NF616.

  11. Cryogenic mechanical properties of Al-Cu-Li-Zr alloy 2090

    SciTech Connect

    Glazer, J.; Verzasconi, S.L.; Dalder, E.N.C.; Yu, W.; Emigh, R.A.; Ritchie, R.O.; Morris, J.W. Jr.

    1985-08-01

    The mechanical properties of aluminum-lithium alloy 2090-T8E41 were evaluated at 298/sup 0/K, 77/sup 0/K, and 4/sup 0/K. Previously reported tensile and fracture toughness properties at room temperature were confirmed. This alloy exhibits substantially improved properties at cryogenic temperatures; the strength, elongation, fracture toughness and fatigue crack growth resistance all improve simultaneously as the testing temperature decreases. This alloy has cryogenic properties superior to those of aluminum alloys currently used for cryogenic applications.

  12. Effect of si on Microstructure and Fracture Toughness of Directionally Solidified nb Silicide Alloys

    NASA Astrophysics Data System (ADS)

    Wu, Meiling; Wang, Yuye; Li, Shusuo; Jiang, Liwu; Han, Yafang

    Nb-xSi(x=3,9,16)-22Ti-3Cr-3Al-2Hf (at.%) have been successfully prepared by directional solidification in an optical floating zone furnace. Microstructure analysis and phases identification of the alloys were examined by X-ray diffraction (XRD), Electro Probe Micro Analyzer (EPMA) and Energy Disperse Spectroscopy (EDS). Fracture toughness specimens without pre-crack were prepared, room temperature fracture toughness of alloys was tested by three-point bending method, and fracture mechanism was studied. The results showed that with increasing Si content, Nb5Si3 phase gradually increased and the phase transformed from γ-Nb5Si3 to the stable α-Nb5Si3 phase and β-Nb5Si3 phase. There appeared the Ti-rich Nb5Si3 phase when the Si content is 16 at%. In addition, more micro-cracks generated in the Ti-rich Nb5Si3 phase, which seriously affected room temperature fracture toughness of the alloys.

  13. Fatigue crack propagation and cryogenic fracture toughness behavior in powder metallurgy aluminum-lithium alloys

    NASA Astrophysics Data System (ADS)

    Venkateswara Rao, K. T.; Ritchie, R. O.

    1991-01-01

    Fatigue crack propagation and cryogenic fracture toughness properties of powder metallurgy (P/M) aluminum-lithium alloys have been examined by studying the behavior in mechanically alloyed (MA) Al-4.0Mg-1.5Li-1.1C-0.8O2 (IN-905XL) and rapid solidification processed (RSP) Al-2.6Li-1.0Cu-0.5Mg-0.5Zr (Allied 644-B) extrusions. Results are presented as a function of microstructure, mean stress, and specimen orientation and are compared with previous data on equivalent high-strength aluminum alloys fabricated by both ingot metallurgy (I/M) and P/M methods. It is found that the fatigue crack propagation resistance of the RSP Al-Li alloy is superior to traditional RSP aluminum alloys without lithium and even comparable to I/M Al-Li alloys, particularly at near-threshold and intermediate stress intensity levels. In contrast, crack growth rates in MA 905XL P/M extrusions are nearly three orders of magnitude faster and do not show benefits of alloying with lithium. Growth rate behavior in both alloys, however, is anisotropic; for example, crack growth rates in RSP 644-B alloy are up to three orders of magnitude faster in the T-L, compared to L-T, orientation. However, when characterized in terms of a closure-corrected near-tip "driving force," Δ K ff such differences are reduced. With respect to toughness, plane strain K Ic values ( L-T orientation) in the RSP alloy are observed to increase with decrease in temperature from 298 to 77 K; conversely, the MA alloy shows a small decrease in K Ic at 77 K. Such results are interpreted in terms of the micromechanisms influencing fatigue and fracture behavior in Al-Li alloys, specifically involving the microstructural role of hardening mechanism, slip mode, grain structure, and texture on the development of crack tip shielding (crack path deflection and crack closure) and short-transverse delamination cracking.

  14. A fracture-resistant high-entropy alloy for cryogenic applications.

    PubMed

    Gludovatz, Bernd; Hohenwarter, Anton; Catoor, Dhiraj; Chang, Edwin H; George, Easo P; Ritchie, Robert O

    2014-09-01

    High-entropy alloys are equiatomic, multi-element systems that can crystallize as a single phase, despite containing multiple elements with different crystal structures. A rationale for this is that the configurational entropy contribution to the total free energy in alloys with five or more major elements may stabilize the solid-solution state relative to multiphase microstructures. We examined a five-element high-entropy alloy, CrMnFeCoNi, which forms a single-phase face-centered cubic solid solution, and found it to have exceptional damage tolerance with tensile strengths above 1 GPa and fracture toughness values exceeding 200 MPa·m(1/2). Furthermore, its mechanical properties actually improve at cryogenic temperatures; we attribute this to a transition from planar-slip dislocation activity at room temperature to deformation by mechanical nanotwinning with decreasing temperature, which results in continuous steady strain hardening.

  15. Fracture mechanics; Proceedings of the 22nd National Symposium, Atlanta, GA, June 26-28, 1990. Vols. 1 & 2

    NASA Technical Reports Server (NTRS)

    Ernst, Hugo A. (Editor); Saxena, Ashok (Editor); Mcdowell, David L. (Editor); Atluri, Satya N. (Editor); Newman, James C., Jr. (Editor); Raju, Ivatury S. (Editor); Epstein, Jonathan S. (Editor)

    1992-01-01

    Current research on fracture mechanics is reviewed, focusing on ductile fracture; high-temperature and time-dependent fracture; 3D problems; interface fracture; microstructural aspects of fatigue and fracture; and fracture predictions and applications. Particular attention is given to the determination and comparison of crack resistance curves from wide plates and fracture mechanics specimens; a relationship between R-curves in contained and uncontained yield; the creep crack growth behavior of titanium alloy Ti-6242; a crack growth response in three heat resistant materials at elevated temperature; a crack-surface-contact model for determining effective-stress-intensity factors; interfacial dislocations in anisotropic bimaterials; an effect of intergranular crack branching on fracture toughness evaluation; the fracture toughness behavior of exservice chromium-molybdenum steels; the application of fracture mechanics to assess the significance of proof loading; and a load ratio method for estimating crack extension.

  16. A Hierarchical Approach to Fracture Mechanics

    NASA Technical Reports Server (NTRS)

    Saether, Erik; Taasan, Shlomo

    2004-01-01

    Recent research conducted under NASA LaRC's Creativity and Innovation Program has led to the development of an initial approach for a hierarchical fracture mechanics. This methodology unites failure mechanisms occurring at different length scales and provides a framework for a physics-based theory of fracture. At the nanoscale, parametric molecular dynamic simulations are used to compute the energy associated with atomic level failure mechanisms. This information is used in a mesoscale percolation model of defect coalescence to obtain statistics of fracture paths and energies through Monte Carlo simulations. The mathematical structure of predicted crack paths is described using concepts of fractal geometry. The non-integer fractal dimension relates geometric and energy measures between meso- and macroscales. For illustration, a fractal-based continuum strain energy release rate is derived for inter- and transgranular fracture in polycrystalline metals.

  17. Ductility and fracture in B2 FeAl alloys. Ph.D. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Crimp, Martin A.

    1987-01-01

    The mechanical behavior of B2FeAl alloys was studied. Stoichiometric Fe-50Al exhibits totally brittle behavior while iron-rich Fe-40Al yields and displays about 3% total strain. This change in behavior results from large decreases in the yield strength with iron-rich deviations from stoichiometry while the fracture stress remains essentially constant. Single crystal studies show that these yield strength decreases are directly related to decreases in the critical resolved shear stress for a group of zone axes /111/ set of (110) planes slip. This behavior is rationalized in terms of the decrease in antiphase boundary energy with decreasing aluminum content. The addition of boron results in improvements in the mechanical behavior of alloys on the iron-rich side of stoichiometry. These improvements are increased brittle fracture stresses of near-stoichiometric alloys, and enhanced ductility of up to 6% in Fe-40Al. These effects were attributed to increased grain boundary adhesion as reflected by changes in fracture mode from intergranular to transgranular failure. The increases in yield strength, which are observed in both polycrystals and single crystals, result from the quenching in of large numbers of thermal vacancies. Hall-Petch plots show that the cooling rate effects are a direct result of changes in the Hall-Petch intercept/lattice resistance flow.

  18. Intergranular fracture of low-alloy cast steel

    SciTech Connect

    Cao Li; Zhou Guangying

    1996-02-01

    A series of microstructural, macrostructural, and fracture observations, mechanical properties tests, and analyses of electroextracted nonmetallic inclusions have been made on samples from two high-carbon Cr and Cr-Mo cast-steel rolls. The fracture comparison test at 950 C and room temperature showed that intercrystalline fracture occurs at high temperatures. AlN precipitates were extracted from the surfaces of rock-candy-type fractures. Well-defined dendrites are seen in some places in the cracked area. Close to them, coarse carbide needles and ledeburites, which are rich in Cr and Mn, are precipitated along the primary austenite grain boundaries. An explanation is given for the occurrence of the intercrystalline fracture in accordance with the test results, and measures are suggested to eliminate this kind of defect.

  19. Mechanical alloying and high pressure processing of a TiAl-V intermetallic alloy.

    PubMed

    Dymek, S; Wróbel, M; Witczak, Z; Blicharski, M

    2010-03-01

    An alloy with a chemical composition of Ti-45Al-5V (at.%) was synthesized by mechanical alloying in a Szegvari-type attritor from elemental powders of high purity. Before compaction, the powders were characterized by X-ray diffraction and scanning as well as transmission electron microscopy. The compaction of powders was carried out by hot isostatic pressing and hot isostatic extrusion. The resulting material was subjected to microstructural and mechanical characterization. The microstructure investigated by transmission and scanning electron microscopy supplemented by X-ray diffraction revealed that the bulk material was composed of a mixture of TiAl- and Ti(3)Al-based phases, however, the typical lamellar microstructure for such alloys was not observed. The materials exhibited exceptionally high yield strength together with satisfactory ductility and fracture toughness. The high strength was unequivocally due to grain refinement and the presence of oxide dispersoid. PMID:20500422

  20. Fractal materials, beams, and fracture mechanics

    NASA Astrophysics Data System (ADS)

    Ostoja-Starzewski, Martin; Li, Jun

    2009-11-01

    Continuing in the vein of a recently developed generalization of continuum thermomechanics, in this paper we extend fracture mechanics and beam mechanics to materials described by fractional integrals involving D, d and R. By introducing a product measure instead of a Riesz measure, so as to ensure that the mechanical approach to continuum mechanics is consistent with the energetic approach, specific forms of continuum-type equations are derived. On this basis we study the energy aspects of fracture and, as an example, a Timoshenko beam made of a fractal material; the local form of elastodynamic equations of that beam is derived. In particular, we review the crack driving force G stemming from the Griffith fracture criterion in fractal media, considering either dead-load or fixed-grip conditions and the effects of ensemble averaging over random fractal materials.

  1. Rabotnov damageparameter and description of delayed fracture: Results, current status, application to fracture mechanics, and prospects

    NASA Astrophysics Data System (ADS)

    Stepanova, L. V.; Igonin, S. A.

    2015-03-01

    This paper presents a review of studies of delayed fracture and fracture mechanics problems in which the hypotheses and ideas of Yu. N. Rabotnov and L. M. Kachanov on the mechanisms of delayed fracture under creep conditions are extended to describe fracture processes using scalar and tensor measures of damage. The results of current research in the theory of elasticity, the mathematical theory of plasticity and creep, the mechanics of composites, and linear and nonlinear fracture mechanics, with material damage taken into account.

  2. The effect of alloy composition on the mechanism of stress corrosion cracking of titanium alloys in aqueous environments

    NASA Technical Reports Server (NTRS)

    Williams, D. N.

    1971-01-01

    Emphasis has been placed on determining the interrelations among the composition, phase structure, deformation, and fracture properties of the alpha phase in susceptible alpha-beta alloys. The program is divided into two parts: (1) evaluation of the aqueous stress corrosion susceptibility of a series of alloys that contain various alpha-soluble elements; and (2) investigations of the metallurgical aspects of the mechanism of aqueous stress corrosion cracking.

  3. The fracture of boron fibre-reinforced 6061 aluminium alloy

    NASA Technical Reports Server (NTRS)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  4. Fracture Resistance of a Zirconium Alloy with Reoriented Hydrides

    NASA Astrophysics Data System (ADS)

    Chan, Kwai S.; He, Xihua; Pan, Yi-Ming

    2015-01-01

    Zirconium alloy cladding materials typically contain circumferential hydrides that may be reoriented to align along the radial direction when the cladding tubes are heated above and then cooled below the solvus temperature. The objectives of this study were to investigate the critical stress levels required to cause hydride reorientation (HRT) and to characterize the fracture resistance of Zircaloy-2 after hydride reorientation. HRT heat-treatment was performed on hydrogen-charged Zircaloy-2 specimens at 593 K (320 °C) or 623 K (350 °C) for 1 to 2 hours, followed by cooling to 473 K (200 °C). Fracture testing was conducted on hydride-reoriented three-point bend specimens at 473 K (200 °C) using an in situ loading stage inside a scanning electron microscope. Direct observations indicated that the reoriented hydrides, which ranged from ≈1 to 22 μm in lengths, were more prone to fracture at larger sizes (>10 μm) compared to smaller sizes (<0.5 μm). The reoriented hydrides reduced fracture resistance through a void nucleation, growth, and coalescence process at the crack tip. The resulting crack-resistance curves for Zircaloy-2 with reoriented hydrides decrease from 38 to 21 MPa(m)1/2 with increasing hydrogen contents from 51 to 1265 wt ppm hydrogen.

  5. Mechanical alloying of biocompatible Co-28Cr-6Mo alloy.

    PubMed

    Sánchez-De Jesús, F; Bolarín-Miró, A M; Torres-Villaseñor, G; Cortés-Escobedo, C A; Betancourt-Cantera, J A

    2010-07-01

    We report on an alternative route for the synthesis of crystalline Co-28Cr-6Mo alloy, which could be used for surgical implants. Co, Cr and Mo elemental powders, mixed in an adequate weight relation according to ISO Standard 58342-4 (ISO, 1996), were used for the mechanical alloying (MA) of nano-structured Co-alloy. The process was carried out at room temperature in a shaker mixer mill using hardened steel balls and vials as milling media, with a 1:8 ball:powder weight ratio. Crystalline structure characterization of milled powders was carried out by X-ray diffraction in order to analyze the phase transformations as a function of milling time. The aim of this work was to evaluate the alloying mechanism involved in the mechanical alloying of Co-28Cr-6Mo alloy. The evolution of the phase transformations with milling time is reported for each mixture. Results showed that the resultant alloy is a Co-alpha solid solution, successfully obtained by mechanical alloying after a total of 10 h of milling time: first Cr and Mo are mechanically prealloyed for 7 h, and then Co is mixed in for 3 h. In addition, different methods of premixing were studied. The particle size of the powders is reduced with increasing milling time, reaching about 5 mum at 10 h; a longer time promotes the formation of aggregates. The morphology and crystal structure of milled powders as a function of milling time were analyzed by scanning electron microscopy and XR diffraction. PMID:20364362

  6. Mechanical Properties of Particulate Reinforced Aluminium Alloy Matrix Composite

    SciTech Connect

    Sayuti, M.; Sulaiman, S.; Baharudin, B. T. H. T.; Arifin, M. K. A.; Suraya, S.; Vijayaram, T. R.

    2011-01-17

    This paper discusses the mechanical properties of Titanium Carbide (TiC) particulate reinforced aluminium-silicon alloy matrix composite. TiC particulate reinforced LM6 alloy matrix composites were fabricated by carbon dioxide sand molding process with different particulate weight fraction. Tensile strength, hardness and microstructure studies were conducted to determine the maximum load, tensile strength, modulus of elasticity and fracture surface analysis have been performed to characterize the morphological aspects of the test samples after tensile testing. Hardness values are measured for the TiC reinforced LM6 alloy composites and it has been found that it gradually increases with increased addition of the reinforcement phase. The tensile strength of the composites increased with the increase percentage of TiC particulate.

  7. Effect of high temperature fatigue on the fracture toughness of a nickel-base alloy

    SciTech Connect

    Hwang, S.K.

    1981-01-01

    The purpose of the present work was to investigate the effect of cyclic loading at high temperature on the fracture toughness of a precipitate hardened alloy. A ..gamma..' precipitate hardened Inconcel X-750 alloy was chosen because of its importance in practical applications as well as its relatively well defined microstructure compared to other superalloys. This paper presents a study of the variation of the relative fracture toughness of this alloy during continuous and hold-time fatigue at 973/sup 0/K.

  8. Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

    NASA Technical Reports Server (NTRS)

    Vary, A.; Hull, D. R.

    1982-01-01

    The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

  9. Micromechanisms of deformation and fracture in ordered intermetallic alloys: 1, Strengthening mechanisms. [Ni/sub 3/Al and CuZn

    SciTech Connect

    Yoo, M.H.; Horton, J.A.; Liu, C.T.

    1988-07-01

    The stability and mobility of active slip and twin modes in superlattice structures, for both cubic and noncubic crystals, are theoretically investigated based on the energetics and kinetics of dislocation dissociations. The main concept of the force couplet model for the positive temperature dependence of yield and flow stresses is introduced. Two sources of the glide resistance in ordered lattices are the fault dragging mechanism and the cross-slip pinning mechanism. The effective fault energy consists of two terms related to the chemical and mechanical instability of a shear fault (antiphase boundary, superlattice intrinsic stacking fault, or microtwin). Dependence of the yield stress on the orientation and the sense of applied stress stems from the signs and magnitudes of the glide and nonglide stresses. As the effective fault energy is altered by solute segregation and/or high nonglide stress, the two glide resistance mechanisms are affected differently. In Ni/sub 3/Al and ..beta..-CuZn, the major aspects of anomalous yield strength, strain rate sensitivity, in situ deformation transmission electron microscopy observations, microtwinning, and nonstoichiometry effect are discussed in view of the present model. In addition, the order twinning-slip conjugate relationship is identified, in all the superlattice structures considered, which will influence the deformation behavior by viscous glide at high temperatures. 106 refs., 17 figs., 5 tabs.

  10. Damage and fracture mechanics of composite materials

    NASA Astrophysics Data System (ADS)

    Abdussalam, Saleh Ramadan

    The design of structural systems in the aerospace industry has been characterized by a continuing search for strong, yet lightweight, materials to achieve maximum payload capability for minimum weight. In recent years, this search has led to a wide use of fiber reinforced composites, such as carbon, glass and kevelar based composites. Comparison of these new materials with the traditional ones (metals) according to the basic properties, such as density, elastic modulus and also long-time and short-time strength, shows their superiority over traditional materials, when weight is a major design factor, like in the aerospace industry. Most composite materials of interest to aerospace applications have been adequately characterized under static loading conditions. Related work to study their fracture behaviour has been limited. Since most failure mechanisms involve crack growth and/or delamination, design of such components requires knowledge and understanding of their fracture properties. This thesis includes an experimental and analytical investigation of fracture characteristics of composite materials. The post-peak response of notched specimens subjected to uniaxial cyclic loading is established to evaluate the fracture energy associated with progressive matrix damage and subsequent crack growth. A total of 75 uniaxial tension specimens were tested. The experimental work consisted of first testing several un-notched specimens with different thickness (number of layers) to determine the initial and secondary elastic modulus as well as the tensile strength. The investigation studied the effect of the various fracture parameters, including thickness, fiber orientation, and crack width ratio (a/w) on the behaviour of crack propagation, peak load, and post-peak response. The specimens used in this research were prepared using the vacuum bagging technique, with a chosen number of fiber glass cloth layers and fiber orientation. The experimental results provided

  11. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  12. A review of fracture mechanics life technology

    NASA Technical Reports Server (NTRS)

    Besuner, P. M.; Harris, D. O.; Thomas, J. M.

    1986-01-01

    Lifetime prediction technology for structural components subjected to cyclic loads is examined. The central objectives of the project are: (1) to report the current state of the art, and (2) recommend future development of fracture mechanics-based analytical tools for modeling subcritical fatigue crack growth in structures. Of special interest is the ability to apply these tools to practical engineering problems and the developmental steps necessary to bring vital technologies to this stage. The authors conducted a survey of published literature and numerous discussions with experts in the field of fracture mechanics life technology. One of the key points made is that fracture mechanics analyses of crack growth often involve consideration of fatigue and fracture under extreme conditions. Therefore, inaccuracies in predicting component lifetime will be dominated by inaccuracies in environment and fatigue crack growth relations, stress intensity factor solutions, and methods used to model given loads and stresses. Suggestions made for reducing these inaccuracies include development of improved models of subcritical crack growth, research efforts aimed at better characterizing residual and assembly stresses that can be introduced during fabrication, and more widespread and uniform use of the best existing methods.

  13. A review of fracture mechanics life technology

    NASA Technical Reports Server (NTRS)

    Thomas, J. M.; Besuner, P. M.; Harris, D. O.

    1985-01-01

    Current lifetime prediction technology for structural components subjected to cyclic loads was reviewed. The central objectives of the project were to report the current state of and recommend future development of fracture mechanics-based analytical tools for modeling and forecasting subcritical fatigue crack growth in structures. Of special interest to NASA was the ability to apply these tools to practical engineering problems and the developmental steps necessary to bring vital technologies to this stage. A survey of published literature and numerous discussions with experts in the field of fracture mechanics life technology were conducted. One of the key points made is that fracture mechanics analyses of crack growth often involve consideration of fatigue and fracture under extreme conditions. Therefore, inaccuracies in predicting component lifetime will be dominated by inaccuracies in environment and fatigue crack growth relations, stress intensity factor solutions, and methods used to model given loads and stresses. Suggestions made for reducing these inaccuracies include: development of improved models of subcritical crack growth, research efforts aimed at better characterizing residual and assembly stresses that can be introduced during fabrication, and more widespread and uniform use of the best existing methods.

  14. Computational simulation methods for composite fracture mechanics

    NASA Technical Reports Server (NTRS)

    Murthy, Pappu L. N.

    1988-01-01

    Structural integrity, durability, and damage tolerance of advanced composites are assessed by studying damage initiation at various scales (micro, macro, and global) and accumulation and growth leading to global failure, quantitatively and qualitatively. In addition, various fracture toughness parameters associated with a typical damage and its growth must be determined. Computational structural analysis codes to aid the composite design engineer in performing these tasks were developed. CODSTRAN (COmposite Durability STRuctural ANalysis) is used to qualitatively and quantitatively assess the progressive damage occurring in composite structures due to mechanical and environmental loads. Next, methods are covered that are currently being developed and used at Lewis to predict interlaminar fracture toughness and related parameters of fiber composites given a prescribed damage. The general purpose finite element code MSC/NASTRAN was used to simulate the interlaminar fracture and the associated individual as well as mixed-mode strain energy release rates in fiber composites.

  15. Fracture Toughness Measurements and Assessment of Thin Walled Conduit Alloys in a Cicc Application

    NASA Astrophysics Data System (ADS)

    Walsh, R. P.; Han, K.; Toplosky, V. J.

    2008-03-01

    The Series-Connected Hybrid Magnets under construction at the NHMFL use Cable-in-Conduct-Conductor (CICC) technology. The 4 K mechanical properties of the conduit are extremely important to the performance and reliability of the magnets. We have measured tensile and fracture toughness of two candidate conduit alloys (Haynes 242 and modified 316LN) in various metallurgical states, with emphasis on the final state of production. To assess the material in its final production state, non-standard specimens are removed directly from the round-corner rectangular conduit and tested after exposure to a simulated Nb3Sn reaction heat treatment. Non-standard middle-tension (MT) fracture toughness specimens enable toughness evaluation of the base metal, welds and weld/base transitional region in the as-fabricated conduit with final dimensions not suitable for conventional fracture toughness specimens. Although fracture toughness tests of the thin walled conduit fail to meet ASTM test validity requirements they provide a qualitative evaluation and estimate of the fracture toughness of the conduit and the welds.

  16. FRACTURE TOUGHNESS MEASUREMENTS AND ASSESSMENT OF THIN WALLED CONDUIT ALLOYS IN A CICC APPLICATION

    SciTech Connect

    Walsh, R. P.; Han, K.; Toplosky, V. J.

    2008-03-03

    The Series-Connected Hybrid Magnets under construction at the NHMFL use Cable-in-Conduct-Conductor (CICC) technology. The 4 K mechanical properties of the conduit are extremely important to the performance and reliability of the magnets. We have measured tensile and fracture toughness of two candidate conduit alloys (Haynes 242 and modified 316LN) in various metallurgical states, with emphasis on the final state of production. To assess the material in its final production state, non-standard specimens are removed directly from the round-corner rectangular conduit and tested after exposure to a simulated Nb{sub 3}Sn reaction heat treatment. Non-standard middle-tension (MT) fracture toughness specimens enable toughness evaluation of the base metal, welds and weld/base transitional region in the as-fabricated conduit with final dimensions not suitable for conventional fracture toughness specimens. Although fracture toughness tests of the thin walled conduit fail to meet ASTM test validity requirements they provide a qualitative evaluation and estimate of the fracture toughness of the conduit and the welds.

  17. Fatigue and fracture behavior of high strength and high conductivity copper alloys for high heat flux applications

    NASA Astrophysics Data System (ADS)

    Li, Meimei

    High strength, high conductivity copper alloys are candidate materials for high heat flux applications in fusion systems. In these applications, copper alloys must withstand exposure in extreme irradiation and thermal conditions. Most studies have concentrated on the influence of temperature, environment, irradiation exposure and microstructure on tensile properties. Relatively few studies have been performed on fatigue and fracture behavior of these alloys. This work aims to characterize and understand fracture, fatigue and creep-fatigue for three copper alloys, dispersion-strengthened CuAl25, and precipitation-hardened CuCrZr and CuNiBe. The role of temperature and environment on the fracture behavior of copper alloys was examined in vacuum between 20 and 300°C. This was accomplished through mechanical tests, microstructural examination and in-situ TEM straining experiments. The results showed that all three copper alloys experienced a loss of fracture resistance at elevated temperatures. Environment is not the single, or even most important, factor contributing to poor toughness at high temperatures. The evaluation of fracture mechanisms revealed that grain boundaries have a significant impact on the fracture behavior of copper alloys. The influence of irradiation on the fatigue behavior of two selected copper alloys, CuAl25 and CuCrZr, was evaluated. The fatigue lives were estimated from tensile properties using the Universal Slopes method. It was found that the influence of irradiation on fatigue performance was not as severe as on tensile properties. The Universal Slopes method provides a reasonable prediction of fatigue response for most unirradiated and irradiated conditions. The fatigue performance of CuAl25 and CuCrZr and OFHC copper was also evaluated under creep-fatigue loading conditions. It was found that creep and stress relaxation have a major impact on fatigue behavior. Fatigue lives were reduced notably with hold time even at room temperature

  18. Metallurgical characterization of the fracture of several high strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Bhandarkar, M. D.; Lisagor, W. B.

    1977-01-01

    The fracture behavior for structural aluminum alloys (2024, 6061, 7075, and 7178) was examined in selected heat treatments. The investigation included tensile, shear, and precracked notch-bend specimens fractured at ambient temperature under monotonic loading. Specimens were obtained from thin sheets and thick plates and were tested in longitudinal and transverse orientations at different strain rates. Microstructures of alloys were examined using the optical microscope and the scanning electron microscope with associated energy dispersive X ray chemical analysis. Several different types of second phase particles, some not reported by other investigators, were identified in the alloys. Fracture morphology was related to microstructural variables, test variables, and type of commercial product. Specimen orientation examined in the present investigation had little effect on fracture morphology. Test strain rate changes resulted in some change in shear fracture morphology, but not in fracture morphology of tensile specimens.

  19. Effects of irradiation to 4 dpa at 390 C on the fracture toughness of vanadium alloys

    SciTech Connect

    Gruber, E.E.; Galvin, T.M.; Chopra, O.K.

    1998-09-01

    Fracture toughness J-R curve tests were conducted at room temperature on disk-shaped compact-tension DC(T) specimens of three vanadium alloys having a nominal composition of V-4Cr-4Ti. The alloys in the nonirradiated condition showed high fracture toughness; J{sub IC} could not be determined but is expected to be above 600 kJ/m{sup 2}. The alloys showed very poor fracture toughness after irradiation to 4 dpa at 390 C, e.g., J{sub IC} values of {approx}10 kJ/m{sup 2} or lower.

  20. Spall fracture in aluminium alloy at high strain rates

    NASA Astrophysics Data System (ADS)

    Joshi, K. D.; Rav, Amit; Sur, Amit; Kaushik, T. C.; Gupta, Satish C.

    2016-05-01

    Spall fracture strength and dynamic yield strength has been measured in 8mm thick target plates of aluminium alloy Al2024-T4 at high strain rates generated in three plate impact experiments carried out at impact velocities of 180 m/s, 370 m/s and 560m/s, respectively, using single stage gas gun facility. In each experiment, the free surface velocity history of the Al2024-T4 sample plate measured employing velocity interferometer system for any reflector (VISAR) is used to determine the spall strength and dynamic yield strength of this material. The spall strength of 1.11 GPa, 1.16 GPa and 1.43 GPa, determined from measured free surface velocity history of sample material in three experiments performed at impact velocity of 180 m/s, 370 m/s and 560 m/s, respectively, are higher than the quasi static value of 0.469 GPa and display almost linearly increasing trend with increasing impact velocity or equivalently with increasing strain rates. The average strain rates just ahead of the spall fracture are determined to be 1.9×10 4/s, 2.0×104/s and 2.5×104/s, respectively. The dynamic yield strength determined in the three experiments range from 0.383 GPa to 0.407 GPa, which is higher than the quasi static value of 0.324GPa.

  1. A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

    NASA Astrophysics Data System (ADS)

    Li, Heng; Yang, He; Zhan, Mei

    2010-06-01

    Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

  2. A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

    SciTech Connect

    Li Heng; Yang He; Zhan Mei

    2010-06-15

    Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

  3. The radiation swelling effect on fracture properties and fracture mechanisms of irradiated austenitic steels. Part I. Ductility and fracture toughness

    NASA Astrophysics Data System (ADS)

    Margolin, B.; Sorokin, A.; Shvetsova, V.; Minkin, A.; Potapova, V.; Smirnov, V.

    2016-11-01

    The radiation swelling effect on the fracture properties of irradiated austenitic steels under static loading has been studied and analyzed from the mechanical and physical viewpoints. Experimental data on the stress-strain curves, fracture strain, fracture toughness and fracture mechanisms have been represented for austenitic steel of 18Cr-10Ni-Ti grade (Russian analog of AISI 321 steel) irradiated up to neutron dose of 150 dpa with various swelling. Some phenomena in mechanical behaviour of irradiated austenitic steels have been revealed and explained as follows: a sharp decrease of fracture toughness with swelling growth; untypical large increase of fracture toughness with decrease of the test temperature; some increase of fracture toughness after preliminary cyclic loading. Role of channel deformation and channel fracture has been clarified in the properties of irradiated austenitic steel and different tendencies to channel deformation have been shown and explained for the same austenitic steel irradiated at different temperatures and neutron doses.

  4. Cryogenic Fracture Toughness Evaluation of an Investment Cast Aluminum-Beryllium Alloy for Structural Applications

    NASA Technical Reports Server (NTRS)

    Gamwell, Wayne; McGill, Preston

    2006-01-01

    This document is a viewgraph presentation that details the fracture toughness of Aluminum-Beryllium Alloy for use in structures at cryogenic temperatures. Graphs and charts are presented in the presentation

  5. Fracture toughness of Alloy 690 and EN52 weld in air and water

    SciTech Connect

    Brown, C.M.; Mills, W.J.

    1999-06-01

    The effect of low and high temperature water with high hydrogen on the fracture toughness of Alloy 690 and its weld, EN52, was characterized using elastic-plastic J{sub IC} methodology. While both materials display excellent fracture resistance in air and elevated temperature (>93 C) water, a dramatic degradation in toughness is observed in 54 C water. The loss of toughness is associated with a hydrogen-induced intergranular cracking mechanism where hydrogen is picked up from the water. Comparison of the cracking behavior in low temperature water with that for hydrogen-precharged specimens tested in air indicates that the critical local hydrogen content required to cause low temperature embrittlement is on the order of 120 to 160 ppm. Loading rate studies show that the cracking resistance is significantly improved at rates above ca. 1000 MPa{radical}m/h because there is insufficient time to produce grain boundary embrittlement. Electron fractographic examinations were performed to correlate cracking behavior with microstructural features and operative fracture mechanics.

  6. Fracture behavior of reinforced aluminum alloy matrix composites using thermal imaging tools

    NASA Astrophysics Data System (ADS)

    Avdelidis, N. P.; Exarchos, D.; Vazquez, P.; Ibarra-Castanedo, C.; Sfarra, S.; Maldague, X. P. V.; Matikas, T. E.

    2016-05-01

    In this work the influence of the microstructure at the vicinity of the interface on the fracture behavior of particulate-reinforced aluminum alloy matrix composites (Al/SiCp composites) is studied by using thermographic tools. In particular, infrared thermography was used to monitor the plane crack propagation behavior of the materials. The deformation of solid materials is almost always accompanied by heat release. When the material becomes deformed or is damaged and fractured, a part of the energy necessary to initiate and propagate the damage is transformed in an irreversible way into heat. The thermal camera detects the heat wave, generated by the thermo-mechanical coupling and the intrinsic dissipated energy during mechanical loading of the sample. By using an adapted detector, thermography records the two dimensional "temperature" field as it results from the infrared radiation emitted by the object. The principal advantage of infrared thermography is its noncontact, non-destructive character. This methodology is being applied to characterise the fracture behavior of the particulate composites. Infrared thermography is being used to monitor the plane crack propagation behavior of such materials. Furthermore, an innovative approach to use microscopic measurements using IR microscopic lenses was attempted, in order to enable smaller features (in the micro scale) to be imaged with accuracy and assurance.

  7. Influence of dissolved hydrogen on aluminum-lithium alloy fracture behavior

    NASA Technical Reports Server (NTRS)

    Rivet, F. C.; Swanson, R. E.

    1989-01-01

    The objective of this work is to study the effects of dissolved hydrogen on the mechanical properties of 2090 and 2219 alloys. Prior to mechanical testing, potentiostatic and potentiodynamic tests were performed using NaCl/HCl solutions varying in pH from 1.5 to 7.5 (3.5 pct NaCl in deionized water). After analysis of the potentiodynamic curve for each solution, several potentiostatic experiments were conducted for various times (from 10 minutes to several hours) with a cathodic overpotential of 300 mV. These experiments were performed to select charging conditions. It is shown that the fracture of L-S and T-S orientations proceeds via slipping of layers in the S-T direction. The T-S and L-S orientations fractured with substantially higher propagation energy that the L-T and T-L orientations, due in large part to the extensive delamination propagation of the fracture.

  8. Analogy between fluid cavitation and fracture mechanics

    NASA Technical Reports Server (NTRS)

    Hendricks, R. C.; Mullen, R. L.; Braun, M. J.

    1983-01-01

    When the stresses imposed on a fluid are sufficiently large, rupture or cavitation can occur. Such conditions can exist in many two-phase flow applications, such as the choked flows, which can occur in seals and bearings. Nonspherical bubbles with large aspect ratios have been observed in fluids under rapid acceleration and high shear fields. These bubbles are geometrically similar to fracture surface patterns (Griffith crack model) existing in solids. Analogies between crack growth in solid and fluid cavitation are proposed and supported by analysis and observation (photographs). Healing phenomena (void condensation), well accepted in fluid mechanics, have been observed in some polymers and hypothesized in solid mechanics. By drawing on the strengths of the theories of solid mechanics and cavitation, a more complete unified theory can be developed.

  9. Dependence of the mechanical characteristics of fast-quenched amorphous Zr-Cu-Al alloys on their composition

    NASA Astrophysics Data System (ADS)

    Arutyunyan, N. A.; Zaitsev, A. I.; Dunaev, S. F.; Kalmykov, K. B.; Plokhikh, A. I.; Fedotova, N. L.

    2016-06-01

    The thermal and mechanical characteristics of fast-quenched amorphous Zr-Cu-Al alloys with various concentrations of copper and aluminum are studied. It is shown that the crystallization temperature of glass-like compositions increases when copper is replaced with aluminum in concentrations of up to 10 at %, and that the hardness, Young's modulus, and fracture stress increase only at low concentrations of aluminum (no more than 6 at %). Upon a further increase in the concentration of the alloying element, fracture stress σf decreases because σf the change in the fracture mechanism, despite high hardness and Young's modulus.

  10. Stress Concentration and Fracture at Inter-variant Boundaries in an Al-Li Alloy

    NASA Technical Reports Server (NTRS)

    Crooks, Roy; Tayon, Wes; Domack, Marcia; Wagner, John; Beaudoin, Armand

    2009-01-01

    Delamination fracture has limited the use of lightweight Al-Li alloys. Studies of secondary, delamination cracks in alloy 2090, L-T fracture toughness samples showed grain boundary failure between variants of the brass texture component. Although the adjacent texture variants, designated B(sub s1) and B(sub s2), behave similarly during rolling, their plastic responses to mechanical tests can be quite different. EBSD data from through-thickness scans were used to generate Taylor factor maps. When a combined boundary normal and shear tensor was used in the calculation, the delaminating grains showed the greatest Taylor Factor differences of any grain pairs. Kernel Average Misorientation (KAM) maps also showed damage accumulation on one side of the interface. Both of these are consistent with poor slip accommodation from a crystallographically softer grain to a harder one. Transmission electron microscopy was used to confirm the EBSD observations and to show the role of slip bands in the development of large, interfacial stress concentrations. A viewgraph presentation accompanies the provided abstract.

  11. Crack resistance, fracture toughness and instability in damage tolerant Ai-Li alloys

    NASA Astrophysics Data System (ADS)

    Wanhill, R. J. H.; Schra, L.; Thart, W. G. J.

    1990-05-01

    A comparison of the crack resistance (R curve), fracture toughness and instability behavior of candidate damage tolerant aluminum lithium alloys, 2091 and 8090, and the widely used conventional 2024-T3 alloy is addressed. The 2091 alloy was in three heat treatment conditions, T8X, TX and TY, all artificially aged. The 8090 alloy was in the T81 condition. The crack resistances and fracture toughnesses of 2091-T8X and 8091-T81 were similar to those of 2024-T3, but at a 50 MPa lower strength level. The crack resistances and fracture toughnesses of 2091-TX and 2091-TY were much inferior. In all cases, stable (slow) crack growth was ductile, but unstable crack growth in 2091-TX and 2091-TY was 100 percent intergranular and macroscopically brittle. Unstable crack growth in 2091-T8X was 50 percent intergranular and macroscopically ductile. Fractographic analysis indicated the 2091-TX and 2091-TY alloys to be sensitive to dynamic effects, such that the dynamic fracture toughness could be significantly lower than the quasistatic fracture toughness. This may also be true of 2091-T8X. These results point out that fail safe crack arrest tests should be included in any evaluation of damage tolerant Al-Li sheet alloys for aircraft structures.

  12. Interpretation of Fracture Toughness and R-Curve Behavior by Direct Observation of Microfracture Process in Ti-Based Dendrite-Containing Amorphous Alloys

    NASA Astrophysics Data System (ADS)

    Jeon, Changwoo; Kim, Choongnyun Paul; Kim, Hyoung Seop; Lee, Sunghak

    2015-04-01

    Fracture properties of Ti-based amorphous alloys containing ductile β dendrites were explained by directly observing microfracture processes. Three Ti-based amorphous alloys were fabricated by adding Ti, Zr, V, Ni, Al, and Be into a Ti-6Al-4V alloy by a vacuum arc melting method. The effective sizes of dendrites varied from 63 to 104 μm, while their volume fractions were almost constant within the range from 74 to 76 pct. The observation of the microfracture of the alloy containing coarse dendrites revealed that a microcrack initiated at the amorphous matrix of the notch tip and propagated along the amorphous matrix. In the alloy containing fine dendrites, the crack propagation was frequently blocked by dendrites, and many deformation bands were formed near or in front of the propagating crack, thereby resulting in a zig-zag fracture path. Crack initiation toughness was almost the same at 35 to 36 MPa√m within error ranges in the three alloys because it was heavily affected by the stress applied to the specimen at the time of crack initiation at the crack tip as well as strength levels of the alloys. According to the R-curve behavior, however, the best overall fracture properties in the alloy containing fine dendrites were explained by mechanisms of blocking of the crack growth and crack blunting and deformation band formation at dendrites.

  13. Deformation and fracture of a directionally solidified NiAl-28Cr-6Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Chen, X. F.; Johnson, D. R.; Noebe, R. D.; Oliver, B. F.

    1995-01-01

    A directionally solidified alloy based on the NiAl-(Cr, Mo) eutectic was examined by transmission and scanning electron microscopy to characterize the microstructure and room temperature deformation and fracture behavior. The microstructure consisted of a lamellar morphology with a group of zone axes (111) growth direction for both the NiAl and (Cr, Mo) phases. The interphase boundary between the eutectic phases was semicoherent and composed of a well-defined dislocation network. In addition, a fine array of coherent NiAl precipitates was dispersed throughout the (Cr, Mo) phase. The eutectic morphology was stable at 1300 K with only coarsening of the NiAl precipitates occurring after heat treatment for 1.8 ks (500 h). Fracture of the aligned eutectic is characterized primarily by a crack bridging/renucleation mechanism and is controlled by the strength of the semicoherent interface between the two phases. However, contributions to the toughness of the eutectic may arise from plastic deformation of the NiAl phase and the geometry associated with the fracture surface.

  14. Deformation and fracture of a directionally solidified NiAl-28Cr-6Mo eutectic alloy

    SciTech Connect

    Chen, X.F.; Johnson, D.R.; Noebe, R.D.; Oliver, B.F.

    1995-05-01

    A directionally solidified alloy based on the NiAl-(Cr, Mo) eutectic was examined by transmission and scanning electron microscopy to characterize the microstructure and room temperature deformation and fracture behavior. The microstructure consisted of a lamellar morphology with a group of zone axes (111) growth direction for both the NiAl and (Cr, Mo) phases. The interphase boundary between the eutectic phases was semicoherent and composed of a well-defined dislocation network. In addition, a fine array of coherent NiAl precipitates was dispersed throughout the (Cr, Mo) phase. The eutectic morphology was stable at 1300 K with only coarsening of the NiAl precipitates occurring after heat treatment for 1.8 ks (500 h). Fracture of the aligned eutectic is characterized primarily by a crack bridging/renucleation mechanism and is controlled by the strength of the semicoherent interface between the two phases. However, contributions to the toughness of the eutectic may arise from plastic deformation of the NiAl phase and the geometry associated with the fracture surface.

  15. Patterns and perspectives in applied fracture mechanics

    SciTech Connect

    Merkle, J.G.

    1994-12-31

    This lecture begins with a overview of applied fracture mechanics pertinent to safety of pressure vessels. It then progresses to a chronological panorama of experimental and analytical results. To be useful and dependable in safety analysis of real structures, new analysis developments must be physically realistic, which means that they must accurately describe physical cause and effect. Consequently, before mathematical modeling can begin, cause and effect must be established from experimental data. This can be difficult and time consuming, but worth the effort. Accordingly, the theme of this paper is that the search for patterns is constant and vital. This theme is illustrated by the development of small, single-specimen, fracture toughness testing techniques. It is also illustrated by the development, based on two different published large-strain, elastic-plastic, three-dimensional finite-element analyses, of a hypothesis concerning three-dimensional loss of constraint. When a generalization of Irwin`s thickness-normalized plastic-zone parameter, reaches a value close to 2{pi}, the through-thickness contraction strain at the apex of the near-tip logarithmic-spiral slip-line region becomes the dominant negative strain accommodating crack opening. Because slip lines passing from the midplane to the stress-free side surfaces do not have to curve, once these slip lines are established, stresses near the crack tip are only elevated by strain hardening and constraint becomes significantly relaxed. This hypothesis, based on published three-dimensional elastic-plastic analyses, provides a potentially valuable means for gaining additional insight into constraint effects on fracture toughness by considering the roles played by the plastic strains as well as the stresses that develop near a crack tip.

  16. Mechanics of fracture - Fundamentals and some recent developments

    NASA Technical Reports Server (NTRS)

    Liebowitz, H.; Subramonian, N.; Lee, J. D.

    1979-01-01

    An overview is presented of the fundamental aspects of and recent developments in fracture mechanics. Reference is made to linear elastic fracture mechanics including the state of stresses and displacements in the vicinity of cracks, effects of crack geometry and orientation on stress intensity factors, energy balance of Griffith, Irwin's stress intensity concept, and linear elastic fracture mechanics testing for fracture toughness. Other aspects of this paper include the non-linear behavior of materials and their influence on fracture mechanics parameters, consideration of viscoelasticity and plasticity, non-linear fracture toughness parameters as C.O.D., R-curve and J-integral, and a non-linear energy method, proposed by Liebowitz. Finite element methods applied to fracture mechanics problems are indicated. Also, consideration has been given to slow crack growth, dynamic effects on K(IC), Sih's criterion for fracture, Lee and Liebowitz's criterion relating crack growth with plastic energy, and applications of fracture mechanics to aircraft design. Suggestions are offered for future research efforts to be undertaken in fracture mechanics.

  17. Mechanical Alloying for Making Thermoelectric Compounds

    NASA Technical Reports Server (NTRS)

    Huang, Chen-Kuo; Fleurial, Jean-Pierre; Snyder, Jeffrey; Blair, Richard; May, Andrew

    2007-01-01

    An economical room-temperature mechanical alloying process has been shown to be an effective means of making a homogeneous powder that can be hot-pressed to synthesize a thermoelectric material having reproducible chemical composition. The synthesis of a given material consists of the room temperature thermomechanical-alloying process followed b y a hot-pressing process. Relative to synthesis of nominally the same material by a traditional process that includes hot melting, this s ynthesis is simpler and yields a material having superior thermoelect ric properties.

  18. Mechanical properties of low tantalum alloys

    NASA Technical Reports Server (NTRS)

    Kortovich, C. S.

    1982-01-01

    The mechanical property behavior of equiaxed cast B-1900 + Hf alloy as a function of tantalum content was studied. Tensile and stress rupture characterization was conducted on cast to size test bars containing tantalum at the 4.3% (standard level), 2.2% and 0% levels. Casting parameters were selected to duplicate conditions used to prepare test specimens for master metal heat qualification. The mechanical property results as well as results of microstructural/phase analysis of failed test bars are presented.

  19. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    NASA Astrophysics Data System (ADS)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-09-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  20. Effect of cerium and impurities on fatigue and fracture properties of 8090 alloy sheets

    SciTech Connect

    Meng Liang; Zheng Xiulin

    1995-07-01

    The objective of the present study is to examine the effect of a rare earth addition, Ce, and some impurities, Fe, Si, Na and K, on the fatigue and fracture properties of 8090 Al-Li alloy sheet by means of the determinations for the fatigue life (N{sub f}) under a constant stress amplitude, fatigue crack propagation (FCP) rates and plane stress fracture toughness. Impurity Fe and Si in 8090 alloy sheets increase the fatigue crack propagation rates and impair the fracture properties although they could not bring about significant effect on the fatigue life under the test conditions maximum cyclic stress of 280 MPa, load ratio of 0.1 and Fe + Si content of 0.24%. Impurity Na and K in 8090 alloy sheets reduce the fracture properties and fatigue life. When the level stress intensity factor is higher, or {Delta} K>10{sup 1.1} Mpam{sup 1/2} in the test, Na and K markedly increase the fatigue crack propagation rates. Ce addition in 8090 alloy sheets containing a certain amount of Fe and Si impurities could suppress the effects of Na and K impurities on the fracture behavior. Adding about 0.28% Ce in 8090 alloy containing trace Fe and Si impurities improves the crack propagation resistance and plane stress fracture toughness. However, adding Ce from 0.10% to 0.29% is unprofitable to the fatigue life of 8090 alloy containing more impurities. There are more and coarser Ce-containing compound particles in the alloy sheets with high Ce content. These particles could produce a detrimental effect on the fatigue properties.

  1. Solution-adaptive finite element method in computational fracture mechanics

    NASA Technical Reports Server (NTRS)

    Min, J. B.; Bass, J. M.; Spradley, L. W.

    1993-01-01

    Some recent results obtained using solution-adaptive finite element method in linear elastic two-dimensional fracture mechanics problems are presented. The focus is on the basic issue of adaptive finite element method for validating the applications of new methodology to fracture mechanics problems by computing demonstration problems and comparing the stress intensity factors to analytical results.

  2. Effect of neutron irradiation on fracture toughness behaviour of copper alloys

    NASA Astrophysics Data System (ADS)

    Tähtinen, S.; Pyykkönen, M.; Karjalainen-Roikonen, P.; Singh, B. N.; Toft, P.

    1998-10-01

    One of the most important factors in deciding about the applicability of materials in the structural components of ITER, is the effect of neutron irradiation on the fracture toughness behaviour of these materials. In the present work, the fracture toughness properties of two candidate materials for the first wall and divertor components of ITER, namely precipitation hardened CuCrZr and dispersion hardened CuAl25 alloys, have been studied in the unirradiated and irradiated conditions. In parallel, tensile properties of these alloys have been also investigated in the unirradiated and irradiated conditions.

  3. The effect of copper, chromium, and zirconium on the microstructure and mechanical properties of Al-Zn-Mg-Cu alloys

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Shenoy, R. N.

    1991-01-01

    The present study evaluates the effect of the systematic variation of copper, chromium, and zirconium contents on the microstructure and mechanical properties of a 7000-type aluminum alloy. Fracture toughness and tensile properties are evaluated for each alloy in both the peak aging, T8, and the overaging, T73, conditions. Results show that dimpled rupture essentially characterize the fracture process in these alloys. In the T8 condition, a significant loss of toughness is observed for alloys containing 2.5 pct Cu due to the increase in the quantity of Al-Cu-Mg-rich S-phase particles. An examination of T8 alloys at constant Cu levels shows that Zr-bearing alloys exhibit higher strength and toughness than the Cr-bearing alloys. In the T73 condition, Cr-bearing alloys are inherently tougher than Zr-bearing alloys. A void nucleation and growth mechanism accounts for the loss of toughness in these alloys with increasing copper content.

  4. Fatigue and fracture behavior of an aluminum-lithium alloy 8090-T6 at ambient and cryogenic temperature

    NASA Astrophysics Data System (ADS)

    Xu, Y. B.; Wang, L.; Zhang, Y.; Wang, Z. G.; Hu, Q. Z.

    1991-03-01

    An investigation has been made of the fatigue and fracture behavior of an Al-Li-Cu-Mg-Zr 8090-T6 alloy at room (300 K) and liquid nitrogen (77 K) temperatures. The fatigue and fracture strengths, as well as ductility of the alloy, have been found to increase with decreasing temperature. The observations by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) reveal that the changes in fatigue and fracture behavior with temperature are considered to be associated with the change in the deformation and fracture modes. It has been found that the occurrence of the localized shear deformation bands in which the hard precipitates are sheared by moving dislocations is responsible for the reduction of fatigue and fracture strengths as well as ductility of the alloy at room temperature. However, the improvement of both strength and ductility of the alloy at liquid nitrogen temperature might be attributed to the deeper and larger delamination that occurred on the fracture surface.

  5. Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced By Electron Beam Freeform Fabrication

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.; Taminger, Karen M. B.; Begley, Matthew

    2006-01-01

    The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties have been demonstrated for electron beam deposited aluminum and titanium alloys that are comparable to wrought products, although the microstructures of the deposits exhibit features more typical of cast material. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. In the current study, mechanical properties and resulting microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Material performance was evaluated based on tensile properties and results were compared with properties of Al 2219 wrought products. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains, typically with interior dendritic structures, which were described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

  6. Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced by Electron Beam Freeform Fabrication

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.; Tainger, Karen M.

    2006-01-01

    The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties demonstrated for electron beam deposited aluminum and titanium alloys are comparable to wrought products, although the microstructures of the deposits exhibit cast features. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. Tensile mechanical properties and microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains with interior dendritic structures, described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

  7. Compressive fracture morphology and mechanism of metallic glass

    NASA Astrophysics Data System (ADS)

    Qu, R. T.; Zhang, Z. F.

    2013-11-01

    We quantitatively investigated the fracture morphologies of Zr52.5Cu17.9Ni14.6Al10Ti5 and Pd78Cu6Si16 metallic glasses (MGs) under compression. The characteristic features of the compressive fracture morphology were captured, and the shear vein patterns were found to be not a one-to-one correspondence between two opposing fracture surfaces in an identical sample. This finding experimentally confirms that the compressive failure behaves in a fracture mode of pure shear (mode II). Quantitative measurements show that a ˜1 μm thickness layer with materials not only inside but also adjacent to the major shear band contributes to the formation of shear vein patterns. The critical shear strain to break a shear band was found to be more than 105% and higher in more ductile MGs under compression than tension. Estimation on the temperature rise at the fracture moment indicates that only ˜5% of the total elastic energy stored in the sample converts into the heat required for melting the layer to form the vein patterns. The mode II fracture toughness was also estimated based on the quantitative measurements of shear vein pattern and found larger than the mode I fracture toughness. Finally, the deformation and fracture mechanisms of MGs under tension and compression were compared and discussed. These results may improve the understanding on the fracture behaviors and mechanisms of MGs and may provide instructions on future design for ductile MGs with high resistance for fracture.

  8. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    DOE PAGESBeta

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strengthmore » decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.« less

  9. Integration of NDE Reliability and Fracture Mechanics

    SciTech Connect

    Becker, F. L.; Doctor, S. R.; Heas!er, P. G.; Morris, C. J.; Pitman, S. G.; Selby, G. P.; Simonen, F. A.

    1981-03-01

    The Pacific Northwest Laboratory is conducting a four-phase program for measuring and evaluating the effectiveness and reliability of in-service inspection (lSI} performed on the primary system piping welds of commercial light water reactors (LWRs). Phase I of the program is complete. A survey was made of the state of practice for ultrasonic rsr of LWR primary system piping welds. Fracture mechanics calculations were made to establish required nondestrutive testing sensitivities. In general, it was found that fatigue flaws less than 25% of wall thickness would not grow to failure within an inspection interval of 10 years. However, in some cases failure could occur considerably faster. Statistical methods for predicting and measuring the effectiveness and reliability of lSI were developed and will be applied in the "Round Robin Inspections" of Phase II. Methods were also developed for the production of flaws typical of those found in service. Samples fabricated by these methods wilI be used in Phase II to test inspection effectiveness and reliability. Measurements were made of the influence of flaw characteristics {i.e., roughness, tightness, and orientation) on inspection reliability. These measurernents, as well as the predictions of a statistical model for inspection reliability, indicate that current reporting and recording sensitivities are inadequate.

  10. Subtask 12D3: Fracture properties of V-5Cr-5Ti Alloy

    SciTech Connect

    Li, H.; Hamilton, M.L.; Jones, R.H.

    1995-03-01

    The purpose of this research is to investigate the effect of heat treatment on microstructure and fracture toughness of a V-5Cr-5Ti alloy in the range -50-100{degrees}C. Fracture toughness and impact tests were performed on a V-5Cr-5Ti alloy. Specimens annealed at 1125{degrees}C for 1 h and furnace cooled in a vacuum of 1.33 x 10{sup -5} Pa were brittle at room temperature (RT) and experienced a mixture of intergranular and cleavage fracture. Fracture toughness (J{sub IQ}) at RT was 52 kJ/m{sup 2} and the impact fracture energy (IFE) was 6 J. The IFE at -100{degrees}C was only 1 J. While specimens exhibited high fracture toughness at 100{degrees}C (J{sub IQ} is 485 kj/m{sup 2}), fracture was a mixture of dimple and intergranular failure, with intergranular fracture making up 40% of the total fracture surface. The ductile to brittle transition temperature (DBTT) was estimated to be about 20{degrees}C. When some specimens were given an additional annealing at 890{degrees}C for 24 h, they became very ductile at RT and fractured by microvoid coalescence. The J{sub IQ} value increased from 52 kJ/m{sup 2} to {approximately}1100 kJ/m{sup 2}. The impact test failed to fracture specimens at RT due to a large amount of plastic deformation. 7 refs., 1 fig., 6 tabs.

  11. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

    PubMed

    Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

    2012-01-01

    The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p < 0.05). The factors 'alloy" and 'casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property. PMID:22641437

  12. Fracture Mechanics for Composites: State of the Art and Challenges

    NASA Technical Reports Server (NTRS)

    Krueger, Ronald; Krueger, Ronald

    2006-01-01

    Interlaminar fracture mechanics has proven useful for characterizing the onset of delaminations in composites and has been used with limited success primarily to investigate onset in fracture toughness specimens and laboratory size coupon type specimens. Future acceptance of the methodology by industry and certification authorities however, requires the successful demonstration of the methodology on the structural level. In this paper, the state-of-the-art in fracture toughness characterization, and interlaminar fracture mechanics analysis tools are described. To demonstrate the application on the structural level, a panel was selected which is reinforced with stringers. Full implementation of interlaminar fracture mechanics in design however remains a challenge and requires a continuing development effort of codes to calculate energy release rates and advancements in delamination onset and growth criteria under mixed mode conditions.

  13. Fracture toughness of copper-base alloys for ITER applications: A preliminary report

    SciTech Connect

    Alexander, D.J.; Zinkle, S.J.; Rowcliffe, A.F.

    1997-04-01

    Oxide-dispersion strengthened copper alloys and a precipitation-hardened copper-nickel-beryllium alloy showed a significant reduction in toughness at elevated temperature (250{degrees}C). This decrease in toughness was much larger than would be expected from the relatively modest changes in the tensile properties over the same temperature range. However, a copper-chromium-zirconium alloy strengthened by precipitation showed only a small decrease in toughness at the higher temperatures. The embrittled alloys showed a transition in fracture mode, from transgranular microvoid coalescence at room temperature to intergranular with localized ductility at high temperatures. The Cu-Cr-Zr alloy maintained the ductile microvoid coalescence failure mode at all test temperatures.

  14. Prediction of Failure Due to Thermal Aging, Corrosion and Environmental Fracture in Amorphous and Titanium Alloys

    SciTech Connect

    Farmer, J C

    2003-04-15

    DARPA is exploring a number of advanced materials for military applications, including amorphous metals and titanium-based alloys. Equipment made from these materials can undergo degradation due to thermal aging, uniform corrosion, pitting, crevice corrosion, denting, stress corrosion cracking, corrosion fatigue, hydrogen induced cracking and microbial influenced corrosion. Amorphous alloys have exceptional resistance to corrosion, due in part to the absence of grain boundaries, but can undergo crystallization and other phase instabilities during heating and welding. Titanium alloys are extremely corrosion resistant due to the formation of a tenacious passive film of titanium oxide, but is prone to hydrogen absorption in crevices, and hydrogen induced cracking after hydrogen absorption. Accurate predictions of equipment reliability, necessary for strategic planning, requires integrated models that account for all relevant modes of attack, and that can make probabilistic predictions. Once developed, model parameters must be determined experimentally, and the validity of models must be established through careful laboratory and field tests. Such validation testing requires state-of-the-art surface analytical techniques, as well as electrochemical and fracture mechanics tests. The interaction between those processes that perturb the local environment on a surface and those that alter metallurgical condition must be integrated in predictive models. The material and environment come together to drive various modes of corrosive attack (Figure 1). Models must be supported through comprehensive materials testing capabilities. Such capabilities are available at LLNL and include: the Long Term Corrosion Test Facility (LTCTF) where large numbers of standard samples can be exposed to realistic test media at several temperature levels; a reverse DC machine that can be used to monitor the propagation of stress corrosion cracking (SCC) in situ; and banks of potentiostats with

  15. Deformation and Fracture Behavior of Metallic Glassy Alloys and Glassy-Crystal Composites

    NASA Astrophysics Data System (ADS)

    Louzguine-Luzgin, D. V.; Vinogradov, A.; Li, S.; Kawashima, A.; Xie, G.; Yavari, A. R.; Inoue, A.

    2011-06-01

    The present work demonstrates the deformation behavior of Zr-Cu-Ni-Al bulk glassy alloys and Zr-Ni-Cu-Al-Pd glassy foils as well as Ni-Cu-Ti-Zr bulk crystal-glassy composites. Fracture of Zr60Cu16Ni14Al10 and Zr64.13Ni10.12Cu15.75Al10 bulk glassy alloys is featured by nearly equal fraction areas of cleavage-like and vein-type relief. The observed pattern of alternating cleavage-like and vein-type patterns illustrates a result of dynamically self-organizing shear propagation at the final catastrophic stage. The deformation behavior of Zr64.13Ni10.12Cu15.75Al10 alloy has also been tested at LN2 temperature. The strength of the sample decreases with temperature, and no clear serrated flow typical for bulk glassy samples tested at room temperature is observed in the case of the samples tested at LN2 temperature. We also studied the deformation behavior of Zr-Ni-Cu-Al-Pd glassy foils thinned to electron transparency in situ in tension in a transmission electron microscope. We also present a Ni-Cu-Ti-Zr crystal-glassy composite material having a superior strength paired with a considerable ductility exceeding 10 pct. The metastable cP2 crystalline phase promotes a strain-induced martensitic transformation leading to pseudoelastic behavior as well as enhanced plasticity at room temperature. Underlying mechanisms of plastic deformation are discussed in terms of the interplay between the dislocation slip in the crystalline phase and the shear deformation in the glassy matrix.

  16. A new insight into ductile fracture of ultrafine-grained Al-Mg alloys

    NASA Astrophysics Data System (ADS)

    Yu, Hailiang; Tieu, A. Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

    2015-04-01

    It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

  17. A new insight into ductile fracture of ultrafine-grained Al-Mg alloys

    PubMed Central

    Yu, Hailiang; Tieu, A. Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

    2015-01-01

    It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation. PMID:25851228

  18. Effect of Alloying Elements in Hot-Rolled Metastable β-Titanium Alloys. Part II: Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Manda, Premkumar; Chakkingal, Uday; Singh, A. K.

    2016-07-01

    This paper describes the tensile properties, flow and work-hardening behavior of four metastable β-titanium alloys Ti-5Al-5Mo-5V-3Cr (A1), Ti-5Al-3.5Mo-7.2V-3Cr (A2), Ti-5Al-5Mo-8.6V-1.5Cr (A3), and Ti-5Al-3.5Mo-5V-3.94Cr (A4) in α+β hot-rolled condition. The decreasing order of average strength parameters ( σ YS and σ UTS) is A4, A2, A1, and A3. The maximum strength observed in alloy A4 is due to the presence of highest wt. fraction of Cr. The elongation is the maximum and minimum in alloys A3 and A4, respectively. These alloys display moderate to high percent in-plane anisotropy ( A IP) and reasonably low anisotropic index ( δ) values. Both the A IP and δ values are maximum and minimum in alloys A1 and A3, respectively. The yield locus plots also exhibit the presence of anisotropy due to relatively large differences in yield strength values along tension and compression directions. The flow behavior of alloys A1, A2, and A4 follows Swift equation, while the alloy A3 displays best fit with Holloman equation. The presence of prestrain ( ɛ 0) in hot-rolled materials before tensile testing has an important bearing on the flow curves of A1, A2, and A4 alloys. The instantaneous work-hardening rate curves of the alloys A1, A2, and A3 exhibit all the three typical stages (stage I, stage II, and stage III) in RD samples, while the alloy A4 shows the presence of only stage I and stage III. The 45 deg to RD and TD samples of alloys A1, A2, and A4 display only stage I. The stages I and III as well as I and II are present in alloy A3 in 45 deg to RD and TD samples, respectively. Dislocation-controlled strain hardening occurs in all the three stages of these alloys in the absence of stress-induced martensitic transformation (α″) and twinning. Slip is the predominant deformation mechanism during tensile testing. Three types of slip lines, i.e., planar, wavy, and intersecting have been observed close to fracture surfaces of post tensile-tested specimens.

  19. Microstructure and mechanical properties of Nb15Al10Ti alloy produced by mechanical alloying and high temperature processing.

    PubMed

    Rozmus, M; Blicharski, M; Dymek, S

    2010-03-01

    In this work, an Nb15Al10Ti alloy produced by mechanical alloying was investigated. The milling of elemental powders of Nb, Al as well as TiAl intermetallic phase resulted in the formation of homogenous niobium solid solution, Nb(ss), and refinement of powder particles. Powder after milling was consolidated by conventional hot pressing at 1300 degrees C under pressure of 25 MPa as well as by hot isostatic pressing at 1200 degrees C under pressure of 1 GPa. Microstructure of consolidated material was examined by transmission electron microscopy, scanning electron microscopy and X-ray diffraction. Materials after consolidation were composed of three phases: niobium solid solution Nb(ss), Nb(3)Al intermetallic phase and titanium oxide dispersoid TiO. The analysis of the mechanical properties indicated that both refinement of microstructure as well as introduction of ductile Nb(ss) into the microstructure contributed to very high yield strength and fracture toughness satisfactory for this strength. PMID:20500425

  20. Fractographic analysis of the low energy fracture of an aluminum alloy

    NASA Technical Reports Server (NTRS)

    Tanaka, J.; Pampillo, C. A.; Low, J. R., Jr.

    1972-01-01

    A study of the fracture process in a high strength aluminum alloy, 2014T6, was undertaken to identify the void nucleating particles in this material, to determine their composition, and to suggest means by which they might be eliminated without loss of strength.

  1. Microstructure and mechanical properties of Ti-15Zr alloy used as dental implant material.

    PubMed

    Medvedev, Alexander E; Molotnikov, Andrey; Lapovok, Rimma; Zeller, Rolf; Berner, Simon; Habersetzer, Philippe; Dalla Torre, Florian

    2016-09-01

    Ti-Zr alloys have recently started to receive a considerable amount of attention as promising materials for dental applications. This work compares mechanical properties of a new Ti-15Zr alloy to those of commercially pure titanium Grade4 in two surface conditions - machined and modified by sand-blasting and etching (SLA). As a result of significantly smaller grain size in the initial condition (1-2µm), the strength of Ti-15Zr alloy was found to be 10-15% higher than that of Grade4 titanium without reduction in the tensile elongation or compromising the fracture toughness. The fatigue endurance limit of the alloy was increased by around 30% (560MPa vs. 435MPa and 500MPa vs. 380MPa for machined and SLA-treated surfaces, respectively). Additional implant fatigue tests showed enhanced fatigue performance of Ti-15Zr over Ti-Grade4.

  2. Stabilized zirconias prepared by mechanical alloying

    SciTech Connect

    Michel, D.; Faudot, F.; Gaffet, E.; Mazerolles, L. )

    1993-11-01

    Cubic zirconias stabilized by various additive oxides have been obtained by mechanical alloying using high-energy ball-milling. Starting materials are powders of monoclinic zirconia mixed with magnesia, calcia, or yttria. Solid-state reaction is induced by ball-milling and, under given experimental conditions, a single phase consisting of cubic-zirconia nanocrystals is prepared from constituent oxides. Energy dispersive analyses in electron microscopy on ball-milled powders confirm that cubic zirconias have the composition corresponding to that of starting powders.

  3. Identification of modes of fracture in a 2618-T6 aluminum alloy using stereophotogrammetry

    SciTech Connect

    Salas Zamarripa, A.; Mata, M.P. Guerrero; Morales, M. Castillo; Beber-Solano, T.P.

    2011-12-15

    The identification and the development of a quantification technique of the modes of fracture in fatigue fracture surfaces of a 2618-T6 aluminum alloy were developed during this research. Fatigue tests at room and high temperature (230 Degree-Sign C) were carried out to be able to compare the microscopic fractographic features developed by this material under these testing conditions. The overall observations by scanning electron microscopy (SEM) of the fracture surfaces showed a mixture of transgranular and ductile intergranular fracture. The ductile intergranular fracture contribution appears to be more significant at room temperature than at 230 Degree-Sign C. A quantitative methodology was developed to identify and to measure the contribution of these microscopic fractographic features. The technique consisted of a combination of stereophotogrammetry and image analysis. Stereo-pairs were randomly taken along the crack paths and were then analyzed using the profile module of MeX software. The analysis involved the 3-D surface reconstruction, the trace of primary profile lines in both vertical and horizontal directions within the stereo-pair area, the measurements of the contribution of the modes of fracture in each profile, and finally, the calculation of the average contribution in each stereo-pair. The technique results confirmed a higher contribution of ductile intergranular fracture at room temperature than at 230 Degree-Sign C. Moreover, there was no indication of a direct relationship between this contribution and the strain amplitudes range applied during the fatigue testing. - Highlights: Black-Right-Pointing-Pointer Stereophotogrammetry and image analysis as a measuring tool of modes of fracture in fatigue fracture surfaces. Black-Right-Pointing-Pointer A mixture of ductile intergranular and transgranular fracture was identified at room temperature and 230 Degree-Sign C testing. Black-Right-Pointing-Pointer Development of a quantitative methodology to

  4. Fracture mechanics /Dryden Lecture/. [aerospace structural design applications

    NASA Technical Reports Server (NTRS)

    Hardrath, H. F.

    1974-01-01

    A historical outline of the engineering discipline of fracture mechanics is presented, and current analytical procedures are summarized. The current status of the discipline is assessed, and engineering applications are discussed, along with recommended directions for future study.

  5. Mechanistic Study of Delamination Fracture in Al-Li Alloy C458 (2099)

    NASA Technical Reports Server (NTRS)

    Tayon, W. A.; Crooks, R. E.; Domack, M. S.; Wagner, J. A.; Beaudoin, A. J.; McDonald, R. J.

    2009-01-01

    Delamination fracture has limited the use of lightweight Al-Li alloys. In the present study, electron backscattered diffraction (EBSD) methods were used to characterize crack paths in Al-Li alloy C458 (2099). Secondary delamination cracks in fracture toughness samples showed a pronounced tendency for fracture between grain variants of the same deformation texture component. These results were analyzed by EBSD mapping methods and simulated with finite element analyses. Simulation procedures include a description of material anisotropy, local grain orientations, and fracture utilizing crystal plasticity and cohesive zone elements. Taylor factors computed for each grain orientation subjected to normal and shear stresses indicated that grain pairs with the largest Taylor factor differences were adjacent to boundaries that failed by delamination. Examination of matching delamination fracture surface pairs revealed pronounced slip bands in only one of the grains bordering the delamination. These results, along with EBSD studies, plasticity simulations, and Auger electron spectroscopy observations support a hypothesis that delamination fracture occurs due to poor slip accommodation along boundaries between grains with greatly differing plastic response.

  6. Evaluation of fracture toughness of human dentin using elastic-plastic fracture mechanics.

    PubMed

    Yan, Jiahau; Taskonak, Burak; Platt, Jeffrey A; Mecholsky, John J

    2008-01-01

    Dentin, the mineralized tissue forming the bulk of the tooth, lies between the enamel and the pulp chamber. It is a rich source of inspiration for designing novel synthetic materials due to its unique microstructure. Most of the previous studies investigating the fracture toughness of dentin have used linear-elastic fracture mechanics (LEFM) that ignores plastic deformation and could underestimate the toughness of dentin. With the presence of collagen (approximately 30% by volume) aiding the toughening mechanisms in dentin, we hypothesize that there is a significant difference between the fracture toughness estimated using LEFM (Kc) and elastic-plastic fracture mechanics (EPFM) (KJc). Single-edge notched beam specimens with in-plane (n=10) and anti-plane (n=10) parallel fractures were prepared following ASTM standard E1820 and tested in three-point flexure. KJc of the in-plane parallel and anti-plane parallel specimens were found to be 3.1 and 3.4 MPa m 1/2 and Kc were 2.4 and 2.5 MPa m 1/2, respectively. The fracture toughness estimated based on KJc is significantly greater than that estimated based on Kc (32.5% on average; p<0.001). In addition, KJc of anti-plane parallel specimens is significantly greater than that of in-plane parallel specimens. We suggest that, in order to critically evaluate the fracture toughness of human dentin, EPFM should be employed.

  7. Mechanics of nanocrack: Fracture, dislocation emission, and amorphization

    NASA Astrophysics Data System (ADS)

    Huang, Shan; Zhang, Sulin; Belytschko, Ted; Terdalkar, Sachin S.; Zhu, Ting

    2009-05-01

    Understanding the nanoscale fracture mechanisms is critical for tailoring the mechanical properties of materials at small length scales. We perform an atomistic study to characterize the formation and extension of nano-sized cracks. By using atomistic reaction pathway calculations, we determine the energetics governing the brittle and ductile responses of an atomically sharp crack in silicon, involving the competing processes of cleavage bond breaking, dislocation emission, and amorphization by the formation of five- and seven-membered rings. We show that the nanoscale fracture process depends sensitively on the system size and loading method. Our results offer new perspectives on the brittle-to-ductile transition of fracture at the nanoscale.

  8. Progress report on the influence of test temperature and grain boundary chemistry on the fracture behavior of ITER copper alloys

    SciTech Connect

    Li, M.; Stubbins, J.F.; Edwards, D.J.

    1998-09-01

    This collaborative study was initiated to determine mechanical properties at elevated temperatures of various copper alloys by University of Illinois and Pacific Northwestern National Lab (PNNL) with support of OMG Americas, Inc. and Brush Wellman, Inc. This report includes current experimental results on notch tensile tests and pre-cracked bend bar tests on these materials at room temperature, 200 and 300 C. The elevated temperature tests were performed in vacuum and indicate that a decrease in fracture resistance with increasing temperature, as seen in previous investigations. While the causes for the decreases in fracture resistance are still not clear, the current results indicate that environmental effects are likely less important in the process than formerly assumed.

  9. An evaluation of the fatigue crack growth and fracture toughness properties of beryllium-copper alloy CDA172

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Henkener, Julie A.

    1990-01-01

    A series of fracture mechanics tests, using the Be-Cu alloy CDA172 in the round rod product form, was conducted in a lab air environment at room temperature. Tensile data is presented in both the L and C directions and K sub Ic data in both the C-R and C-L orientations. Fracture toughness values were derived from M(T) (center cracked), PS(T) (surface cracked) and CC01 (corner cracked) specimens of varying thickness. Fatigue crack growth data were obtained for the C-R orientation at stress ratio of 0.1, 0.4, and 0.7 and for the C-L orientation at stress ratios of 0.1, 0.3, 0.4, and 0.7.

  10. Deformation and Fracture Mechanisms of Polymer-Silicate Nanocomposites

    NASA Astrophysics Data System (ADS)

    Harcup, Jason; Yee, Albert

    1998-03-01

    The deformation and fracture behavior of a series of nanocomposites comprising polyamide, silicate and in some cases rubber has been studied. Mechanical properties including Young modulus and fracture toughness were measured and it was found that compared to conventional composites, the nanocomposites exhibited far greater improvement in properties over the neat matrix for a given silicate fraction. It was also found that the addition of the rubber phase produced an increase in toughness. The arrested crack tip process zone was obtained using the Double Notch Four Point Bend test geometry and the process zone morphology was studied using TEM and TOM. Fracture surfaces were probed with XEDS and SEM. The use of these techniques enabled the mechanisms which occur during fracture to be studied and related to the mechanical properties and toughening of these materials.

  11. Fracture mechanics for delamination problems in composite materials

    NASA Technical Reports Server (NTRS)

    Wang, S. S.

    1983-01-01

    A fracture mechanics approach to the well-known delamination problem in composite materials is presented. Based on the theory of anisotropic laminate elasticity and interlaminar fracture mechanics concepts, the composite delamination problem is formulated and solved. The exact order of the delamination crack-tip stress singularity is determined. Asymptotic stress and displacement fields for an interlaminar crack are obtained. Fracture mechanics parameters such as mixed-mode stress intensity factors, KI, KII, KIII, and the energy release rate, G, for composite delamination problems are defined. To illustrate the fundamental nature of the delamination crack behavior, solutions for edge-delaminated graphite-epoxy composites under uniform axial extension are presented. Effects of fiber orientation, ply thickness, and delamination length on the interlaminar fracture are examined.

  12. In Vitro Fracture of Human Cortical Bone: Local Fracture Criteria and Toughening Mechanisms

    SciTech Connect

    Nalla, R; Stolken, J; Kinney, J; Ritchie, R

    2004-08-18

    A micro-mechanistic understanding of bone fracture that encompasses how cracks interact with the underlying microstructure and defines their local failure mode is lacking, despite extensive research on the response of bone to a variety of factors like aging, loading, and/or disease. Micro-mechanical models for fracture incorporating such local failure criteria have been widely developed for metallic and ceramic materials systems; however, few such deliberations have been undertaken for the fracture of bone. In fact, although the fracture event in mineralized tissues such as bone is commonly believed to be locally strain controlled, until recently there has been little experimental evidence to support this widely held belief. In the present study, a series of in vitro experiments involving a double-notch bend test geometry are performed in order to shed further light on the nature of the local cracking events that precede catastrophic fracture in bone and to define their relationship to the microstructure. Specifically, crack-microstructure interactions are examined to determine the salient toughening mechanisms in human cortical bone and to characterize how these may affect the anisotropy in fracture properties. Based on preliminary micro-mechanical models of these processes, in particular crack deflection and uncracked ligament bridging, the relative importance of these toughening mechanisms is established.

  13. Deformation and fracture of aluminum-lithium alloys: The effect of dissolved hydrogen

    NASA Technical Reports Server (NTRS)

    Rivet, F. C.; Swanson, R. E.

    1990-01-01

    The effects of dissolved hydrogen on the mechanical properties of 2090 and 2219 alloys are studied. The work done during this semi-annual period consists of the hydrogen charging study and some preliminary mechanical tests. Prior to SIMS analysis, several potentiostatic and galvanostatic experiments were performed for various times (going from 10 minutes to several hours) in the cathodic zone, and for the two aqueous solutions: 0.04N of HCl and 0.1N NaOH both combined with a small amount of As2O3. A study of the surface damage was conducted in parallel with the charging experiments. Those tests were performed to choose the best charging conditions without surface damage. Disk rupture tests and tensile tests are part of the study designed to investigate the effect of temperature, surface roughness, strain rate, and environment on the fracture behavior. The importance of the roughness and environment were shown using the disk rupture test as well as the importance of the strain rate under hydrogen environment. The tensile tests, without hydrogen effects, have not shown significant differences between low and room temperature.

  14. Material properties and fracture mechanics in relation to ceramic machining

    SciTech Connect

    Griffith, L.V.

    1993-12-02

    Material removal rate, surface finish, and subsurface damage are largely governed by fracture mechanics and plastic deformation, when ceramics are machined using abrasive methods. A great deal of work was published on the fracture mechanics of ceramics in the late 1970s and early 1980s, although this work has never resulted in a comprehensive model of the fixed abrasive grinding process. However, a recently published model describes many of the most important features of the loose abrasive machining process, for example depth of damage, surface roughness, and material removal rate. Many of the relations in the loose abrasive machining model can be readily discerned from fracture mechanics models, in terms of material properties. By understanding the mechanisms of material removal, from a material properties perspective, we can better estimate how one material will machine in relation to another. Although the fracture mechanics models may have been developed for loose abrasive machining, the principles of crack initiation and propagation are equally valuable for fixed abrasive machining. This report provides a brief review of fracture in brittle materials, the stress distribution induced by abrasives, critical indenter loads, the extension of cracks, and the relation of the fracture process to material removal.

  15. Mechanics of dynamic fracture in notched polycarbonate

    NASA Astrophysics Data System (ADS)

    Faye, Anshul; Parmeswaran, Venkitanarayanan; Basu, Sumit

    2015-04-01

    Fracture toughness of brittle amorphous polymers (e.g. polymethyl methacrylate (PMMA)) has been reported to decrease with loading rate at moderate rates and increase abruptly thereafter to close to 5 times the static value at very high loading rates. Dynamic fracture toughness that is much higher than the static values has attractive technological possibilities. However, the reasons for the sharp increase remain unclear. Motivated by these observations, the present work focuses on the dynamic fracture behavior of polycarbonate (PC), which is also an amorphous polymer but unlike PMMA, is ductile at room temperature. Towards this end, a combined experimental and numerical approach is adopted. Dynamic fracture experiments at various loading rates are conducted on single edge notched (SEN) specimens with a notch of radius 150 μm, using a Hopkinson bar setup equipped with ultra high-speed imaging (>105 fps) for real-time observation of dynamic processes during fracture. Concurrently, 3D dynamic finite element simulations are performed using a well calibrated material model for PC. Experimentally, we were able to clearly capture the intricate details of the process, for both slowly and dynamically loaded samples, of damage nucleation and growth ahead of the notch tip followed by unstable crack propagation. These observations coupled with fractography and computer simulations led us to conclude that in PC, the fracture toughness remains invariant with loading rate at Jfrac = 12 ± 3 kN / m for the entire range of loading rates (J ˙) from static to 1 ×106 kN / m - s. However, the damage initiation toughness is significantly higher in dynamic loading compared to static situations. In dynamic situations, damage nucleation is quickly followed by initiation of radial crazes from around the void periphery that initiate and quickly bridge the ligament between the initial damaged region and the notch. Thus for PC, two criteria for two major stages in the failure process emerge

  16. Colloid retention mechanisms in single, saturated, variable-aperture fractures.

    PubMed

    Rodrigues, S N; Dickson, S E; Qu, J

    2013-01-01

    The characterization of fractured aquifers is commonly limited to the methodologies developed for unconsolidated porous media aquifers, which results in many uncertainties. Recent work indicates that fractured rocks remove more particulates than they are conventionally credited for. This research was designed to quantify the number of Escherichia coli RS2-GFP retained in single, saturated, variable-aperture fractures extracted from the natural environment. Conservative solute and E. coli RS2-GFP tracer experiments were used to elucidate the relationships between dominant retention mechanisms, aperture field characteristics, and flow rate. A non-destructive method of determining a surrogate measure of a coefficient of variation (COV(S)) for each fracture was used to better understand the transport behaviour of E. coli RS2-GFP. The results from this research all point to the importance of aperture field characterization in understanding the fate and transport of contaminants in fractured aquifers. The mean aperture was a very important characteristic in determining particulate recovery, so were matrix properties, COV(s), and flow rate. It was also determined that attachment is a much more significant retention mechanism than straining under the conditions employed in this research. Finally, it was demonstrated that the dominant retention mechanism in a fracture varies depending on the specific discharge. An improved understanding of the mechanisms that influence the fate and transport of contaminants through fractures will lead to the development of better tools and methodologies for the characterization of fractured aquifers, as well as the ability to manipulate the relevant mechanisms to increase or decrease retention, depending on the application.

  17. Elastic-plastic fracture mechanics of compact bone

    NASA Astrophysics Data System (ADS)

    Yan, Jiahau

    Bone is a composite composed mainly of organics, minerals and water. Most studies on the fracture toughness of bone have been conducted at room temperature. Considering that the body temperature of animals is higher than room temperature, and that bone has a high volumetric percentage of organics (generally, 35--50%), the effect of temperature on fracture toughness of bone should be studied. Single-edged V-shaped notched (SEVN) specimens were prepared to measure the fracture toughness of bovine femur and manatee rib in water at 0, 10, 23, 37 and 50°C. The fracture toughness of bovine femur and manatee rib were found to decrease from 7.0 to 4.3 MPa·m1/2 and from 5.5 to 4.1 MPa·m1/2, respectively, over a temperature range of 50°C. The decreases were attributed to inability of the organics to sustain greater stresses at higher temperatures. We studied the effects of water and organics on fracture toughness of bone using water-free and organics-free SEVN specimens at 23°C. Water-free and organics-free specimens were obtained by placing fresh bone specimen in a furnace at different temperatures. Water and organics significantly affected the fracture toughness of bone. Fracture toughness of the water-free specimens was 44.7% (bovine femur) and 32.4% (manatee rib) less than that of fresh-bone specimens. Fracture toughness of the organics-free specimens was 92.7% (bovine femur) and 91.5% (manatee rib) less than that of fresh bone specimens. Linear Elastic Fracture Mechanics (LEFM) is widely used to study bone. However, bone often has small to moderate scale yielding during testing. We used J integral, an elastic-plastic fracture-mechanics parameter, to study the fracture process of bone. The J integral of bovine femur increased from 6.3 KJ/mm2 at 23°C to 6.7 KJ/mm2 at 37°C. Although the fracture toughness of bovine bone decreases as the temperature increases, the J integral results show a contrary trend. The energy spent in advancing the crack beyond the linear

  18. Effects of Al3(Sc,Zr) and Shear Band Formation on the Tensile Properties and Fracture Behavior of Al-Mg-Sc-Zr Alloy

    NASA Astrophysics Data System (ADS)

    Huang, Hongfeng; Jiang, Feng; Zhou, Jiang; Wei, Lili; Qu, Jiping; Liu, Lele

    2015-11-01

    The mechanical properties and microstructures of Al-6Mg-0.25Sc-0.1Zr alloy (wt.%) during annealing were investigated by means of uniaxial tensile testing, optical microscope, scanning electron microscope, transmission electron microscope, and high-resolution transmission electron microscope. The results show that a large number of micro and grain-scale shear bands form in this alloy after cold rolling. As the tensile-loading force rises, strain softening would generate in shear bands, resulting in the occurrence of shear banding fracture in cold-rolled Al-Mg-Sc-Zr alloys. Recrystallization takes place preferentially in shear bands during annealing. Due to the formation of coarse-grain bands constructed by new subgrains, recrystallization softening tends to occur in these regions. During low-temperature annealing, recrystallization is inhibited by nano-scale Al3(Sc,Zr) precipitates which exert significant coherency strengthening and modulus hardening. However, the strengthening effect of Al3(Sc,Zr) decreases with the increasing of particle diameter at elevated annealing temperature. The mechanical properties of the recrystallized Al-Mg-Sc-Zr alloy decrease to a minimum level, and the fracture plane exhibits pure ductile fracture characteristics.

  19. Decomposition mechanism in supercooled liquid alloys.

    SciTech Connect

    Johnson, W. L.; Loffler, J. F.; Thiyagarajan, P.

    1999-07-12

    The authors performed small-angle neutron scattering experiments on the bulk amorphous alloy Zr{sub 41.2}Ti{sub 13.8}Cu{sub 12.5}Ni{sub 10}Be{sub 22.5} (Vit1{reg_sign}) and on further alloys, where the ZrTi and CuBe content have been changed, following the tie-line in the direction of Zr{sub 46.8}Ti{sub 8.2}Cu{sub 7.5}Ni{sub 10}Be{sub 27.5} (Vit4{reg_sign}). The SANS data of the samples, preannealed at temperatures between 330 C and 390 C, show interference peaks giving evidence for spatially correlated arrangements of inhomogeneities. The Q values of the interference peaks, Q{sub max}, decrease with increasing annealing temperature T{sub a} and, at a given annealing temperature, with composition following the tie-line from Vit1 to Vit4. They find that, in two distinguished regimes, the data follow a relation 1/L{sup 2} {proportional_to} T{sub a} as predicted by Cahn's theory (L = 2{pi}/Q{sub max} is the wavelength of the decomposition), with a crossover at the glass transition temperature T{sub g} = 350 C. The authors explain the crossover by different diffusion mechanisms below and above T{sub g}.

  20. Adhesive fracture mechanics. [stress analysis for bond line interface

    NASA Technical Reports Server (NTRS)

    Bennett, S. J.; Devries, K. L.; Williams, M. L.

    1974-01-01

    In studies of fracture mechanics the adhesive fracture energy is regarded as a fundamental property of the adhesive system. It is pointed out that the value of the adhesive fracture energy depends on surface preparation, curing conditions, and absorbed monolayers. A test method reported makes use of a disk whose peripheral part is bonded to a substrate material. Pressure is injected into the unbonded central part of the disk. At a certain critical pressure value adhesive failure can be observed. A numerical stress analysis involving arbitrary geometries is conducted.

  1. Fatigue and fracture behavior of aluminum-lithium alloys at ambient and cryogenic temperatures

    SciTech Connect

    Xu, Y.B.; Zhang, Y.; Wang, Z.G.; Hu, Z.Q.

    1995-07-15

    The fatigue strength of Al-Li-Cu-Mg-Zr alloys (T6) increases as the test temperature decreases, especially in the long life regime. The fatigue strength is much improved at both room and low temperatures when more zirconium is added. However, the alloy with higher Zr exhibits less-temperatures dependence of the fatigue strength, particularly in the short life regime. Change in fatigue behavior between room and low temperatures are associated with changes is the fracture mode which can be affected significantly by the addition of zirconium.

  2. Mechanical alloying of nb-al powders

    NASA Astrophysics Data System (ADS)

    Peng, Zhixue; Suryanarayana, C.; Froes, F. H. (Sam)

    1996-01-01

    The effect of mechanical alloying (MA) on solid solubility extension, nanostructure formation, amorphization, intermetallic compound formation, and the occurrence of a face-centered cubic (fcc) phase in the Nb-Al system has been studied. Solid solubility extension was observed in both the terminal compositions and intermetallic compounds: 15 pct Nb in Al and 60 pct Al in Nb, well beyond the equilibrium and even rapid solidification levels (2.4 pct Nb and 25 pct Al, respectively) and increased homogeneity range for the NbAl3 phase. Nanostructured grains formed in all compositions. In the central part of the phase diagram, amorphization occurred predominantly. Only NbAl3, the most stable intermetallic, formed during MA; in most cases, a subsequent anneal was required. On long milling time, an fcc phase, probably a nitride, formed as a result of contamination from the ambient atmosphere.

  3. Mechanical alloying of Nb-Al powders

    SciTech Connect

    Peng, Z.; Suryanarayana, C.; Froes, F.H.

    1996-01-01

    The effect of mechanical alloying (MA) on solid solubility extension, nanostructure formation, amorphization, intermetallic compound formation, and the occurrence of a face-centered cubic (fcc) phase in the Nb-Al system has been studied. Solid solubility extension was observed in both the terminal compositions and intermetallic compounds: 15 pct Nb in Al and 60 pct Al in Nb, well beyond the equilibrium and even rapid solidification levels (2.4 pct Nb and 25 pct Al, respectively) and increased homogeneity range for the NbAl{sub 3} phase. Nanostructured grains formed in all compositions. In the central part of the phase diagram, amorphization occurred predominantly. Only NbAl{sub 3}, the most stable intermetallic, formed during MA; in most cases, a subsequent anneal was required. On long milling time, an fcc phase, probably a nitride, formed as a result of contamination from the ambient atmosphere.

  4. Toughness of carbon nanotubes conforms to classic fracture mechanics

    PubMed Central

    Yang, Lin; Greenfeld, Israel; Wagner, H. Daniel

    2016-01-01

    Defects in crystalline structure are commonly believed to degrade the ideal strength of carbon nanotubes. However, the fracture mechanisms induced by such defects, as well as the validity of solid mechanics theories at the nanoscale, are still under debate. We show that the fracture toughness of single-walled nanotubes (SWNTs) conforms to the classic theory of fracture mechanics, even for the smallest possible vacancy defect (~2 Å). By simulating tension of SWNTs containing common types of defects, we demonstrate how stress concentration at the defect boundary leads to brittle (unstable) fracturing at a relatively low strain, degrading the ideal strength of SWNTs by up to 60%. We find that, owing to the SWNT’s truss-like structure, defects at this scale are not sharp and stress concentrations are finite and low. Moreover, stress concentration, a geometric property at the macroscale, is interrelated with the SWNT fracture toughness, a material property. The resulting SWNT fracture toughness is 2.7 MPa m0.5, typical of moderately brittle materials and applicable also to graphene. PMID:26989774

  5. RSRM nozzle actuator bracket/lug fracture mechanics qualification test

    NASA Technical Reports Server (NTRS)

    Kelley, Peggy

    1993-01-01

    This is the final report for the actuator bracket/lug fracture mechanics qualification test. The test plan (CTP-0071) outlined a two-phase test program designed to answer questions about the fracture criticality of the redesigned solid rocket motor (RSRM) nozzle actuator bracket. An analysis conducted using the NASA/FLAGRO fracture mechanics computer program indicated that the actuator bracket might be a fracture critical component. In the NASA/FLAGRO analysis, a simple lug model was used to represent the actuator bracket. It was calculated that the bracket would fracture if subjected to an actuator stall load in the presence of a 0.10 in. corner crack at the actuator attachment hole. The 0.10 in. crack size corresponds to the nondestructive inspection detectability limit for the actuator bracket. The inspection method used is the dye penetrant method. The actuator stall load (103,424 lb) is the maximum load which the actuator bracket is required to withstand during motor operation. This testing was designed to establish the accuracy of the analytical model and to directly determine whether the actuator bracket is capable of meeting fracture mechanics safe-life requirements.

  6. Toughness of carbon nanotubes conforms to classic fracture mechanics.

    PubMed

    Yang, Lin; Greenfeld, Israel; Wagner, H Daniel

    2016-02-01

    Defects in crystalline structure are commonly believed to degrade the ideal strength of carbon nanotubes. However, the fracture mechanisms induced by such defects, as well as the validity of solid mechanics theories at the nanoscale, are still under debate. We show that the fracture toughness of single-walled nanotubes (SWNTs) conforms to the classic theory of fracture mechanics, even for the smallest possible vacancy defect (~2 Å). By simulating tension of SWNTs containing common types of defects, we demonstrate how stress concentration at the defect boundary leads to brittle (unstable) fracturing at a relatively low strain, degrading the ideal strength of SWNTs by up to 60%. We find that, owing to the SWNT's truss-like structure, defects at this scale are not sharp and stress concentrations are finite and low. Moreover, stress concentration, a geometric property at the macroscale, is interrelated with the SWNT fracture toughness, a material property. The resulting SWNT fracture toughness is 2.7 MPa m(0.5), typical of moderately brittle materials and applicable also to graphene.

  7. Theoretical Analysis of the Mechanism of Fracture Network Propagation with Stimulated Reservoir Volume (SRV) Fracturing in Tight Oil Reservoirs.

    PubMed

    Su, Yuliang; Ren, Long; Meng, Fankun; Xu, Chen; Wang, Wendong

    2015-01-01

    Stimulated reservoir volume (SRV) fracturing in tight oil reservoirs often induces complex fracture-network growth, which has a fundamentally different formation mechanism from traditional planar bi-winged fracturing. To reveal the mechanism of fracture network propagation, this paper employs a modified displacement discontinuity method (DDM), mechanical mechanism analysis and initiation and propagation criteria for the theoretical model of fracture network propagation and its derivation. A reasonable solution of the theoretical model for a tight oil reservoir is obtained and verified by a numerical discrete method. Through theoretical calculation and computer programming, the variation rules of formation stress fields, hydraulic fracture propagation patterns (FPP) and branch fracture propagation angles and pressures are analyzed. The results show that during the process of fracture propagation, the initial orientation of the principal stress deflects, and the stress fields at the fracture tips change dramatically in the region surrounding the fracture. Whether the ideal fracture network can be produced depends on the geological conditions and on the engineering treatments. This study has both theoretical significance and practical application value by contributing to a better understanding of fracture network propagation mechanisms in unconventional oil/gas reservoirs and to the improvement of the science and design efficiency of reservoir fracturing. PMID:25966285

  8. Theoretical Analysis of the Mechanism of Fracture Network Propagation with Stimulated Reservoir Volume (SRV) Fracturing in Tight Oil Reservoirs

    PubMed Central

    Su, Yuliang; Ren, Long; Meng, Fankun; Xu, Chen; Wang, Wendong

    2015-01-01

    Stimulated reservoir volume (SRV) fracturing in tight oil reservoirs often induces complex fracture-network growth, which has a fundamentally different formation mechanism from traditional planar bi-winged fracturing. To reveal the mechanism of fracture network propagation, this paper employs a modified displacement discontinuity method (DDM), mechanical mechanism analysis and initiation and propagation criteria for the theoretical model of fracture network propagation and its derivation. A reasonable solution of the theoretical model for a tight oil reservoir is obtained and verified by a numerical discrete method. Through theoretical calculation and computer programming, the variation rules of formation stress fields, hydraulic fracture propagation patterns (FPP) and branch fracture propagation angles and pressures are analyzed. The results show that during the process of fracture propagation, the initial orientation of the principal stress deflects, and the stress fields at the fracture tips change dramatically in the region surrounding the fracture. Whether the ideal fracture network can be produced depends on the geological conditions and on the engineering treatments. This study has both theoretical significance and practical application value by contributing to a better understanding of fracture network propagation mechanisms in unconventional oil/gas reservoirs and to the improvement of the science and design efficiency of reservoir fracturing. PMID:25966285

  9. Theoretical Analysis of the Mechanism of Fracture Network Propagation with Stimulated Reservoir Volume (SRV) Fracturing in Tight Oil Reservoirs.

    PubMed

    Su, Yuliang; Ren, Long; Meng, Fankun; Xu, Chen; Wang, Wendong

    2015-01-01

    Stimulated reservoir volume (SRV) fracturing in tight oil reservoirs often induces complex fracture-network growth, which has a fundamentally different formation mechanism from traditional planar bi-winged fracturing. To reveal the mechanism of fracture network propagation, this paper employs a modified displacement discontinuity method (DDM), mechanical mechanism analysis and initiation and propagation criteria for the theoretical model of fracture network propagation and its derivation. A reasonable solution of the theoretical model for a tight oil reservoir is obtained and verified by a numerical discrete method. Through theoretical calculation and computer programming, the variation rules of formation stress fields, hydraulic fracture propagation patterns (FPP) and branch fracture propagation angles and pressures are analyzed. The results show that during the process of fracture propagation, the initial orientation of the principal stress deflects, and the stress fields at the fracture tips change dramatically in the region surrounding the fracture. Whether the ideal fracture network can be produced depends on the geological conditions and on the engineering treatments. This study has both theoretical significance and practical application value by contributing to a better understanding of fracture network propagation mechanisms in unconventional oil/gas reservoirs and to the improvement of the science and design efficiency of reservoir fracturing.

  10. Fracture mechanics analysis of vertical root fracture from condensation of gutta-percha.

    PubMed

    Chai, Herzl; Tamse, Aviad

    2012-06-01

    A two-dimensional fracture mechanics analysis of vertical root fracture (VRF) in single-canal roots from apical condensation of gutta-percha (gp) is developed. The resulting analytic relation for apical load causing VRF agrees with major trends reported in in-vitro tests on roots subjected to either continuous or, the more clinically relevant, repeating vertical condensation of gp. The model explicitly exposes the role of root canal morphology and dentin fracture toughness on VRF. Ovoid and irregular canals are prone to fracture while the effect of mean root canal radius is modest. Canal taper and instrumentation details may affect VRF only marginally and indirectly. The model predicts dentinal cracks to occur following root canal instrumentation and obturation, which may pose long-term threats to tooth integrity. PMID:22503579

  11. Application of dynamic fracture mechanics to the investigation of catastrophic failure in aircraft structures

    NASA Astrophysics Data System (ADS)

    Chow, Benjamin Bin

    A dynamic fracture mechanics approach to the estimation of the residual strength of aircraft structures is presented. The dependence of the dynamic crack initiation toughness of aluminum 2024-T3 on loading rate is first studied experimentally. Based on the experimental results and on established dynamic fracture mechanic concepts, a fracture mechanics based failure model is established and is used to estimate the residual strength of aircraft structures. A methodology to determine residual strength of dynamically loaded structures based on global structural analysis coupled with local finite element analysis is introduced. Local finite element calculations were performed for different loading rates to simulate the conditions encountered in an explosively loaded aircraft fuselage. The results from the analyses were then used in conjunction with the experimental results for the dynamic fracture toughness of a 2024-T3 aluminum alloy as a function of loading rate, KdIC vs. K˙d(t), to determine the time to failure, tf, for a given loading rate. A failure envelope, sf vs. ṡ , based on the failure model and finite element analysis, is presented for the different cases and the implications for the residual strength of aircraft structures is discussed. Mixed mode dynamic crack initiation in aluminum 2024-T3 alloy is investigated by combining experiments with numerical simulations. The optical technique of coherent gradient sensing (CGS) and a strain gage method are employed to study the evolution of the mixed mode stress intensity factors. The dynamic mixed mode failure envelope is obtained using the crack initiation data from the experiments at a nominal loading rate of 7 x 105 MPam/s . Numerical simulations of the experiments are conducted to both help in designing the experiments and to validate the results of the experiments. The numerical simulations show good correlation with the experimental results.

  12. Mechanical Properties of High Strength Al-Mg Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Choi, Bong-Jae; Hong, Kyung-Eui; Kim, Young-Jig

    The aim of this research is to develop the high strength Al alloy sheet for the automotive body. For the fabrication Al-Mg alloy sheet, the composition of alloying elements was designed by the properties database and CALPHAD (Calculation Phase Diagram) approach which can predict the phases during solidification using thermodynamic database. Al-Mg alloys were designed using CALPHAD approach according to the high content of Mg with minor alloying elements. After phase predictions by CALPHAD, designed Al-Mg alloys were manufactured. Addition of Mg in Al melts were protected by dry air/Sulphur hexafluoride (SF6) mixture gas which can control the severe Mg ignition and oxidation. After rolling procedure of manufactured Al-Mg alloys, mechanical properties were examined with the variation of the heat treatment conditions.

  13. Deformation behavior and fracture of the ultrafine-grained titanium alloy of Ti-Al-V-Mo system

    NASA Astrophysics Data System (ADS)

    Grabovetskaya, Galina; Mishin, Ivan; Zabudchenko, Olga

    2015-10-01

    Effect of prerecrystallization annealing on the evolution of structural and phase state, deformation and failure behavior of the ultrafine-grained structure of VT16 grade titanium alloy is studied. In the ultrafine-grained VT16 alloy during prerecrystallization annealing such processes as the β→α phase transformation and redistribution of alloying elements is found to take place along with defect structure relieving, leading to strength properties decrease. These processes promote retention of high level of alloy strength properties. Failure behavior of the alloy qualitatively is in agreement with the wave theory of fracture.

  14. Environment enhanced fatigue crack propagation in metals: Inputs to fracture mechanics life prediction models

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.; Kim, Sang-Shik

    1993-01-01

    This report is a critical review of both environment-enhanced fatigue crack propagation data and the predictive capabilities of crack growth rate models. This information provides the necessary foundation for incorporating environmental effects in NASA FLAGRO and will better enable predictions of aerospace component fatigue lives. The review presents extensive literature data on 'stress corrosion cracking and corrosion fatigue.' The linear elastic fracture mechanics approach, based on stress intensity range (Delta(K)) similitude with microscopic crack propagation threshold and growth rates, provides a basis for these data. Results are presented showing enhanced growth rates for gases (viz., H2 and H2O) and electrolytes (e.g. NaCl and H2O) in aerospace alloys including: C-Mn and heat treated alloy steels, aluminum alloys, nickel-based superalloys, and titanium alloys. Environment causes purely time-dependent accelerated fatigue crack growth above the monotonic load cracking threshold (KIEAC) and promotes cycle-time dependent cracking below (KIEAC). These phenomenon are discussed in terms of hydrogen embrittlement, dissolution, and film rupture crack tip damage mechanisms.

  15. Determination of design allowable properties. Fracture of 2219-T87 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Engstrom, W. L.

    1972-01-01

    A literature survey was conducted to provide a comprehensive report of available valid data on tensile properties, fracture toughness, fatigue crack propagation, and sustained load behavior of 2219-T87 aluminum alloy base metal and weldments, as applicable to manned spacecraft tankage. Most of the data found were from tests conducted at room temperature, -320 F and -423 F. Data are presented in graphical and tabular form, and areas in which data are lacking are established.

  16. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  17. Fracture mechanics life analytical methods verification testing

    NASA Technical Reports Server (NTRS)

    Favenesi, J. A.; Clemons, T. G.; Riddell, W. T.; Ingraffea, A. R.; Wawrzynek, P. A.

    1994-01-01

    The objective was to evaluate NASCRAC (trademark) version 2.0, a second generation fracture analysis code, for verification and validity. NASCRAC was evaluated using a combination of comparisons to the literature, closed-form solutions, numerical analyses, and tests. Several limitations and minor errors were detected. Additionally, a number of major flaws were discovered. These major flaws were generally due to application of a specific method or theory, not due to programming logic. Results are presented for the following program capabilities: K versus a, J versus a, crack opening area, life calculation due to fatigue crack growth, tolerable crack size, proof test logic, tearing instability, creep crack growth, crack transitioning, crack retardation due to overloads, and elastic-plastic stress redistribution. It is concluded that the code is an acceptable fracture tool for K solutions of simplified geometries, for a limited number of J and crack opening area solutions, and for fatigue crack propagation with the Paris equation and constant amplitude loads when the Paris equation is applicable.

  18. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  19. The fracture resistance of 1420 and 1421 Al-Mg-Li alloys

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Hafley, R. A.; Wagner, J. A.; Lisagor, W. B.

    1993-01-01

    The resistance to stable crack growth in 1420-T6 (Al-5Mg-2.1Li-0.1Zr-0.01Sc, less than 0.06Fe, in wt pct) and 1421-T6 (Al-4.7Mg-1.9Li-0.09Zr-0.2Sc, less than 0.06Fe) Al-Mg-Li alloys was investigated, based on the R curves generated in accordance with ASTM E561-86 and fractography analyses. The crack resistance of 1420 and 1421 alloys was found to be comparable to that of the conventional Space Shuttle External Tank Al alloy, 2219-T87. The main differences in the fracture behaviors arose from differences in the alloys' microstructures. In the case of 1420 alloy, a slightly enhanced toughness behavior was observed, due to the T-phase precipitates, which may have promoted more homogeneous deformation and enhanced microvoid coalescence. In the case of 1421 alloy, the addition of Sc led to a refined grain size and resulted in slightly reduced toughness.

  20. [HAND FRACTURES IN CHILDREN - CAUSES AND MECHANISMS OF INJURY].

    PubMed

    Antabak, Anko; Barišić, Branimir; Andabak, Matej; Papeš, Dino; Romić, Ivan; Fuchs, Nino; Luetić, Tomislav

    2015-01-01

    Hand is extremely exposed to various loads and traumas of everyday tasks and activities, resulting in fist fractures being fairly common injuries. The most common mechanism of injury is a direct blow. This retrospective study analyzed the data on 274 children admitted for hand fractures at Clinical Hospital Center Zagreb in the period from 2006 to 2014. The study included 76 girls (28%) and 198 boys (72%). The average patient age was 11.9 years and most were between 10 and 13 years of age. Phalangeal fractures accounted for 80%, metacarpal fractures for 17%, and carpal fractures for 3% of all injuries. Most commonly injuries occurred during recreation (4 1%), at home (37%), at school (18%) and in the street (4%). Direct blow was the major cause of injury (76%), and 24% were caused by fall. Injuries during sport activities are the most common cause of the hand fractures in pediatric population and direct blow is the main mechanism of injury. The peak incidence is at the age of 10-13 years in boys and girls, so prevention should be aimed at this age group. Preventive actions should be focused on injuries that tend to occur in parks, schools and during sport activities. PMID:26749954

  1. Thermo-Mechanical Processing Parameters for the INCONEL ALLOY 740

    SciTech Connect

    Ludtka, G.M.; Smith, G.

    2007-11-19

    In 2000, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and the Special Metals Corporation (SMC) to determine the mechanical property response of the IN740 alloy to help establish thermo-mechanical processing parameters for the use of this alloy in supercritical and ultra-critical boiler tubes with the potential for other end uses. SMC had developed an alloy, commercially known as INCONEL alloy 740, which exhibited various beneficial physical, mechanical, and chemical properties. As part of SMC's on-going efforts to optimize this alloy for targeted boiler applications there was a need to develop an understanding of the thermo-mechanical response of the material, characterize the resulting microstructure from this processing, and possibly, utilize models to develop the appropriate processing scheme for this product.

  2. Relating Cohesive Zone Model to Linear Elastic Fracture Mechanics

    NASA Technical Reports Server (NTRS)

    Wang, John T.

    2010-01-01

    The conditions required for a cohesive zone model (CZM) to predict a failure load of a cracked structure similar to that obtained by a linear elastic fracture mechanics (LEFM) analysis are investigated in this paper. This study clarifies why many different phenomenological cohesive laws can produce similar fracture predictions. Analytical results for five cohesive zone models are obtained, using five different cohesive laws that have the same cohesive work rate (CWR-area under the traction-separation curve) but different maximum tractions. The effect of the maximum traction on the predicted cohesive zone length and the remote applied load at fracture is presented. Similar to the small scale yielding condition for an LEFM analysis to be valid. the cohesive zone length also needs to be much smaller than the crack length. This is a necessary condition for a CZM to obtain a fracture prediction equivalent to an LEFM result.

  3. Fracture mechanics criteria for turbine engine hot section components

    NASA Technical Reports Server (NTRS)

    Meyers, G. J.

    1982-01-01

    The application of several fracture mechanics data correlation parameters to predicting the crack propagation life of turbine engine hot section components was evaluated. An engine survey was conducted to determine the locations where conventional fracture mechanics approaches may not be adequate to characterize cracking behavior. Both linear and nonlinear fracture mechanics analyses of a cracked annular combustor liner configuration were performed. Isothermal and variable temperature crack propagation tests were performed on Hastelloy X combustor liner material. The crack growth data was reduced using the stress intensity factor, the strain intensity factor, the J integral, crack opening displacement, and Tomkins' model. The parameter which showed the most effectiveness in correlation high temperature and variable temperature Hastelloy X crack growth data was crack opening displacement.

  4. Probabilistic fracture mechanics analysis of APT blanket tubes

    SciTech Connect

    Barsell, A. W.; Kern, K. T.

    2001-01-01

    A probabilistic fracture mechanics (PFM) model that is specific to the Accelerator Production of Tritium (APT) helium tubes was developed. The model performs Monte Carlo analyses of potential failure modes caused by cyclic stresses generated by beam trips and depressurizations 60m normal operation, coupled with material aging due to irradiation. Dominant failure probabilities are due to crack through-growth while brittle fracture and ductile tearing have lower probability. Failure mechanisms of global plastic collapse and buckling or crack initiation mechanisms of fatigue or local fracture (upon loss of ductility) have negligible probability. For the population of (7,311) tubes in the APT blanket, the worst-case, annual probability of one tube failing is 3 percent. The probability of 2 or more failures is substantially lower; therefore, unavailability impacts are driven by single failure. The average annual loss of production (unavailability) is below about 0.2 percent. Helium outflow and water inflow rates were characterized for the failures.

  5. Mechanical transport in two-dimensional networks of fractures

    SciTech Connect

    Endo, H.K.

    1984-04-01

    The objectives of this research are to evaluate directional mechanical transport parameters for anisotropic fracture systems, and to determine if fracture systems behave like equivalent porous media. The tracer experiments used to measure directional tortuosity, longitudinal geometric dispersivity, and hydraulic effective porosity are conducted with a uniform flow field and measurements are made from the fluid flowing within a test section where linear length of travel is constant. Since fluid flow and mechanical transport are coupled processes, the directional variations of specific discharge and hydraulic effective porosity are measured in regions with constant hydraulic gradients to evaluate porous medium equivalence for the two processes, respectively. If the fracture region behaves like an equivalent porous medium, the system has the following stable properties: (1) specific discharge is uniform in any direction and can be predicted from a permeability tensor; and (2) hydraulic effective porosity is directionally stable. Fracture systems with two parallel sets of continuous fractures satisfy criterion 1. However, in these systems hydraulic effective porosity is directionally dependent, and thus, criterion 2 is violated. Thus, for some fracture systems, fluid flow can be predicted using porous media assumptions, but it may not be possible to predict transport using porous media assumptions. Two discontinuous fracture systems were studied which satisfied both criteria. Hydraulic effective porosity for both systems has a value between rock effective porosity and total porosity. A length-density analysis (LDS) of Canadian fracture data shows that porous media equivalence for fluid flow and transport is likely when systems have narrow aperture distributions. 54 references, 90 figures, 7 tables.

  6. Effect of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of squeeze-cast AZ91-X magnesium alloys

    SciTech Connect

    Lee, S.; Lee, S.H.; Kim, D.H.

    1998-04-01

    This study aims to investigate the effects of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of the four squeeze-cast magnesium alloys based on the commercial AZ91 alloy. Microstructural observation, in situ fracture tests, fractographic observation were conducted on the alloys to clarify the microfracture process. Microstructural analyses indicated that grain refinement could be achieved by small additions of alloying elements, although the discontinuously precipitated Mg{sub 17}Al{sub 12} phases still existed on grain boundaries. From in situ fracture observation of an AZ91-Sr alloy, it was seen that coarse needle-shaped compound particles and Mg{sub 17}Al{sub 12} phases located on the grain boundary provided easy intergranular fracture sites under low stress intensity factor levels, resulting in the drop in toughness. On the other hand, the AZ91-Y and AZ91-Nd alloys showed improved fracture toughness, since deformation and fracture paths proceeded into grains rather than to grain boundaries, as the planar slip bands and twinnings actively developed inside the grains. These findings suggested, on the basis of the well-developed planar slip bands and twinnings, that the small addition of Y or Nd was very effective in improving fracture toughness.

  7. Microstructure and mechanical properties of thermoelectric nanostructured n-type silicon-germanium alloys synthesized employing spark plasma sintering

    SciTech Connect

    Bathula, Sivaiah; Gahtori, Bhasker; Tripathy, S. K.; Tyagi, Kriti; Srivastava, A. K.; Dhar, Ajay; Jayasimhadri, M.

    2014-08-11

    Owing to their high thermoelectric (TE) figure-of-merit, nanostructured Si{sub 80}Ge{sub 20} alloys are evolving as a potential replacement for their bulk counterparts in designing efficient radio-isotope TE generators. However, as the mechanical properties of these alloys are equally important in order to avoid in-service catastrophic failure of their TE modules, we report the strength, hardness, fracture toughness, and thermal shock resistance of nanostructured n-type Si{sub 80}Ge{sub 20} alloys synthesized employing spark plasma sintering of mechanically alloyed nanopowders of its constituent elements. These mechanical properties show a significant enhancement, which has been correlated with the microstructural features at nano-scale, delineated by transmission electron microscopy.

  8. Mechanical and interfacial characterization of laser welded Co-Cr alloy with different joint configurations

    PubMed Central

    Kokolis, John; Chakmakchi, Makdad; Theocharopoulos, Antonios; Prombonas, Anthony

    2015-01-01

    PURPOSE The mechanical and interfacial characterization of laser welded Co-Cr alloy with two different joint designs. MATERIALS AND METHODS Dumbbell cast specimens (n=30) were divided into 3 groups (R, I, K, n=10). Group R consisted of intact specimens, group I of specimens sectioned with a straight cut, and group K of specimens with a 45° bevel made at the one welding edge. The microstructure and the elemental distributions of alloy and welding regions were examined by an SEM/EDX analysis and then specimens were loaded in tension up to fracture. The tensile strength (TS) and elongation (ε) were determined and statistically compared among groups employing 1-way ANOVA, SNK multiple comparison test (α=.05) and Weibull analysis where Weibull modulus m and characteristic strength σο were identified. Fractured surfaces were imaged by a SEM. RESULTS SEM/EDX analysis showed that cast alloy consists of two phases with differences in mean atomic number contrast, while no mean atomic number was identified for welded regions. EDX analysis revealed an increased Cr and Mo content at the alloy-joint interface. All mechanical properties of group I (TS, ε, m and σο) were found inferior to R while group K showed intermediated values without significant differences to R and I, apart from elongation with group R. The fractured surfaces of all groups showed extensive dendritic pattern although with a finer structure in the case of welded groups. CONCLUSION The K shape joint configuration should be preferred over the I, as it demonstrates improved mechanical strength and survival probability. PMID:25722836

  9. Amorphous powders of Al-Hf prepared by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Hannigan, J.W.; Sheinberg, H.; Tiainen, T.

    1988-01-01

    We synthesized amorphous Al/sub 50/Hf/sub 50/ alloy powder by mechanically alloying an equimolar mixture of crystalline powders of Al and Hf using hexane as a dispersant. We characterized the powder as a function of mechanical-alloying time by scanning electron microscopy, x-ray diffraction, and differential scanning calorimetry. Amorphous Al/sub 50/Hf/sub 50/ powder heated at 10 K s/sup /minus/1/ crystallizes polymorphously at 1003 K into orthorhombic AlHf (CrB-type structure). During mechanical alloying, some hexane decomposes and hydrogen and carbon are incorporated into the amorphous alloy powder. The hydrogen can be removed by annealing the powder by hot pressing at a temperature approximately 30 K below the crystallization temperature. The amorphous compacts have a diamond pyramidal hardness of 1025 DPH. 24 refs., 7 figs., 1 tab.

  10. Low melting temperature alloy deployment mechanism and recent experiments

    NASA Technical Reports Server (NTRS)

    Madden, M. J.

    1993-01-01

    This paper describes the concept of a low melting temperature alloy deployment mechanism, U.S. Patent 4,842,106. It begins with a brief history of conventional dimethyl-silicone fluid damped mechanisms. Design fundamentals of the new melting alloy mechanism are then introduced. Benefits of the new over the old are compared and contrasted. Recent experiments and lessons learned complete this paper.

  11. Production of Cu-Al-Ni Shape Memory Alloys by Mechanical Alloy

    SciTech Connect

    Goegebakan, Musa; Soguksu, Ali Kemal; Uzun, Orhan; Dogan, Ali

    2007-04-23

    The mechanical alloying technique has been used to produce shape memory Cu83Al13Ni4 alloy. The structure and thermal properties were examined by using scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The morphology of the surface suggests the presence of martensite.

  12. Weldable aluminum alloy has improved mechanical properties

    NASA Technical Reports Server (NTRS)

    Westerlund, R. W.

    1966-01-01

    Weldable aluminum alloy has good resistance to stress-corrosion cracking, shows unchanged strength and formability after storage at room temperature, and can be pre-aged, stretched, and aged. Since toxic fumes of cadmium oxide are evolved when the new alloy is welded, adequate ventilation must be provided.

  13. Fracture mechanics evaluation for at typical PWR primary coolant pipe

    SciTech Connect

    Tanaka, T.; Shimizu, S.; Ogata, Y.

    1997-04-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel which is excellent in terms of strength, corrosion resistance, and weldability has conventionally been used. The cast duplex stainless steel contains the ferrite phase in the austenite matrix and thermal aging after long term service is known to change its material characteristics. It is considered appropriate to apply the methodology of elastic plastic fracture mechanics for an evaluation of the integrity of the primary coolant piping after thermal aging. Therefore we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secured, even when such through wall crack length is assumed to equal the fatigue crack growth length for a service period of up to 60 years.

  14. Measurements of residual stress in fracture mechanics coupons

    SciTech Connect

    Prime, Michael B; Hill, Michael R; Nav Dalen, John E

    2010-01-01

    This paper describes measurements of residual stress in coupons used for fracture mechanics testing. The primary objective of the measurements is to quantify the distribution of residual stress acting to open (and/or close) the crack across the crack plane. The slitting method and the contour method are two destructive residual stress measurement methods particularly capable of addressing that objective, and these were applied to measure residual stress in a set of identically prepared compact tension (C(T)) coupons. Comparison of the results of the two measurement methods provides some useful observations. Results from fracture mechanics tests of residual stress bearing coupons and fracture analysis, based on linear superposition of applied and residual stresses, show consistent behavior of coupons having various levels of residual stress.

  15. Investigation of the fracture mechanics of boride composites

    NASA Technical Reports Server (NTRS)

    Kaufman, L.; Clougherty, E. V.; Nesor, H.

    1971-01-01

    Fracture energies of WC-6Co, Boride 5 (ZrB2+SiC), Boride 8(ZrB2+SiC+C) and Boride 8-M2(ZrB2+SiC+C) were measured by slow bend and impact tests of notched charpy bars. Cobalt bonded tungsten carbide exhibited impact energies of 0.76 ft-lb or 73.9 in-lb/square inch. Boride 5 and the Boride 8 exhibit impact energies one third and one quarter of that observed for WC-6Co comparing favorably with measurements for SiC and Si3N4. Slow bend-notched bar-fracture energies for WC-6Co were near 2.6 in-lb/square inch or 1/20 the impact energies. Slow bend energies for Boride 8-M2, Boride 8 and Boride 5 were 58%, 42% and 25% of the value observed for WC-6Co. Fractograph showed differences for WC-6Co where slow bend testing resulted in smooth transgranular cleavage while samples broken by impact exhibited intergranular failures. By contrast the boride fractures showed no distinction based on testing method. Fabrication studies were conducted to effect alteration of the boride composites by alloying and introduction of graphite cloth.

  16. Deformation and fracture behavior of composite structured Ti-Nb-Al-Co(-Ni) alloys

    SciTech Connect

    Okulov, I. V. Marr, T.; Schultz, L.; Eckert, J.; Kühn, U.; Freudenberger, J.; Oertel, C.-G.; Skrotzki, W.

    2014-02-17

    Tensile ductility of the Ti-based composites, which consist of a β-Ti phase surrounded by ultrafine structured intermetallics, is tunable through the control of intermetallics. The two Ti-based alloys studied exhibit similar compressive yield strength (about 1000 MPa) and strain (about 35%–40%) but show a distinct difference in their tensile plasticity. The alloy Ti{sub 71.8}Nb{sub 14.1}Ni{sub 7.4}Al{sub 6.7} fractures at the yield stress while the alloy Ti{sub 71.8}Nb{sub 14.1}Co{sub 7.4}Al{sub 6.7} exhibits about 4.5% of tensile plastic deformation. To clarify the effect of microstructure on the deformation behavior of these alloys, tensile tests were carried out in the scanning electron microscope. It is shown that the distribution as well as the type of intermetallics affects the tensile ductility of the alloys.

  17. Investigation of the fracture mechanics of boride composites

    NASA Technical Reports Server (NTRS)

    Clougherty, E. V.; Pober, R. L.; Kaufman, L.

    1972-01-01

    Significant results were obtained in fabrication studies of the role of metallic additives of Zr, Ti, Ni, Fe and Cr on the densification of ZrB2. All elemental additions lower the processing temperatures required to effect full densification of ZrB2. Each addition effects enhanced densification by a clearly distinguishable and different mechanism and the resulting fabricated materials are different. A significant improvement in strength and fracture toughness was obtained for the ZrB2/Ti composition. Mechanical characterization studies for the ZrB2/SiC/C composites and the new ZrB2/Metal materials produced data relevant to the effect of impacting load on measured impact energies, a specimen configuration for which controlled fracture could occur in a suitably hard testing apparatus, and fracture strength data. Controlled fracture--indicative of measurable fracture toughness--was obtained for the ZrB2-SiC-C composite, and a ZrB2/Ti composite fabricated from ZrB2 with an addition of 30 weight per cent Ti. The increased strength and toughness of the ZrB2/Ti composite is consistent with the presence of a significantly large amount of a fine grained acicular phase formed by reaction of Ti with ZrB2 during processing.

  18. Strain hardening mechanisms in a Ni-Mo-Cr alloy

    SciTech Connect

    Dymek, S. ); Dollar, M. ); Klarstrom, D.L. )

    1991-01-01

    HAYNES 242 alloy has been recently developed for gas turbine components applications. This age-hardenable alloy, consisting essentially of Ni-25%Mo-8%Cr, utilizes a long-range-ordering reaction to form uniformly sized and distributed, extremely small (on the order of 10nm), ordered particles. Excellent strength and ductility at elevated temperatures, low thermal expansion characteristics and good oxidation resistance of Haynes 242 alloy has encouraged a number of studies designed to characterize its properties. What is lacking is an attempt to understand the fundamentals of the deformation and strengthening mechanisms in this alloy. This on-going research has been undertaken to explore deformation mechanisms in unaged and aged Haynes 242 alloy. The emphasis has been put on the effects of initial precipitation structure on the development of deformation structure and how it controls selected mechanical properties. This paper presents selected results and reports a change in the deformation mode from crystallographic glide in an unaged alloy into twinning in the presence of ordered particles. Deformation twinning in Ni-Mo and Ni-Mo-Cr alloys was reported earlier but was not discussed in detail. This research sheds light on possible origins of particle-induced twinning in alloys strengthened by small ordered particles.

  19. Probabilistic fracture mechanics and optimum fracture control of the solid rocket motor case of the shuttle

    NASA Technical Reports Server (NTRS)

    Hanagud, S.; Uppaluri, B.

    1977-01-01

    Development of a procedure for the reliability analysis of the solid rocket motor case of the space shuttle is described. The analysis is based on probabilistic fracture mechanics and consideration of a probability distribution for the initial flaw sizes. The reliability analysis can be used to select design variables, such as the thickness of the SRM case, projected design life and proof factor, on the basis of minimum expected cost and specified reliability bounds. Effects of fracture control plans such as the non-destructive inspections and the material erosion between missions can also be considered in the developed methodology for selection of design variables. The reliability-based procedure can be easily modified to consider other similar structures and different fracture control plans.

  20. Fracture mechanics applied to the machining of brittle materials

    SciTech Connect

    Hiatt, G.D.; Strenkowski, J.S.

    1988-12-01

    Research has begun on incorporating fracture mechanics into a model of the orthogonal cutting of brittle materials. Residual stresses are calculated for the machined material by a combination of Eulerian and Lagrangian finite element models and then used in the calculation of stress intensity factors by the Green`s Function Method.

  1. Enhancement of Apoptosis by Titanium Alloy Internal Fixations during Microwave Treatments for Fractures: An Animal Study

    PubMed Central

    Zhang, Lina; Ye, Dongmei; Feng, Xianxuan; Fu, Tengfei; Bai, Yuehong

    2015-01-01

    Objective Microwaves are used in one method of physical therapy and can increase muscle tissue temperature which is useful for improving muscle, tendon and bone injuries. In the study, we sought to determine whether titanium alloy internal fixations influence apoptosis in tissues subjected to microwave treatments at 2,450 MHz and 40 W during the healing of fractures because this issue is not yet fully understood. Methods In this study, titanium alloy internal fixations were used to treat 3.0-mm transverse osteotomies in the middle of New Zealand rabbits’ femurs. After the operation, 30-day microwave treatments were applied to the 3.0 mm transverse osteotomies 3 days after the operation. The changes in the temperatures of the muscle tissues in front of the implants or the 3.0 mm transverse osteotomies were measured during the microwave treatments. To characterize the effects of titanium alloy internal fixations on apoptosis in the muscles after microwave treatment, we performed TUNEL assays, fluorescent real-time (quantitative) PCR, western blotting analyses, reactive oxygen species (ROS) detection and transmission electron microscopy examinations. Results The temperatures were markedly increased in the animals with the titanium alloy implants. Apoptosis in the muscle cells of the implanted group was significantly more extensive than that in the non-implanted control group at different time points. Transmission electron microscopy examinations of the skeletal muscles of the implanted groups revealed muscular mitochondrial swelling, vacuolization. ROS, Bax and Hsp70 were up-regulated, and Bcl-2 was down-regulated in the implanted group. Conclusion Our results suggest that titanium alloy internal fixations caused greater muscular tissue cell apoptosis following 2,450 MHz, 40 W microwave treatments in this rabbit femur fracture models. PMID:26132082

  2. Evaluation of the mechanical properties of electroslag refined iron alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1976-01-01

    Nitronic 40 (21Cr-6N-9Mn), HY-130, 9Ni-4Co, and D-6 alloys were prepared and evaluated in the form of 15.2 mm thick plates. Smooth bar tensile tests, double-edge sharp notch fracture toughness tests Charpy V-notch impact tests were conducted on appropriate heat treated specimens of the four steel plates at 22 C, -50 C, -100 C, -150 C, and -196 C. Similar material characterization, including metallographic evaluation studies on air melt and vacuum arc melt grades of same four alloy steels were conducted for comparative purposes. A cost analysis of manufacturing plates of air melt, electroslag remelt and vacuum arc remelt grades was performed. The results of both material characterization and cost analyses pointed out certain special benefits of electroslag processing iron base alloys.

  3. Processing effects on the mechanical properties of tungsten heavy alloys

    NASA Technical Reports Server (NTRS)

    Kishi, Toshihito; German, R. M.

    1990-01-01

    Tungsten heavy alloys exhibit significant mechanical property sensitivities to the fabrication variables. These sensitivities are illustrated in this examination of vacuum sintering and the effects of composition, sintering temperature, and sintering time on the mechanical properties of tungsten heavy alloys. Measurements were conducted to assess the density, strength, hardness, and elongation dependencies. A detrimental aspect of vacuum sintering is matrix phase evaporation, although vacuum sintering does eliminate the need for postsintering heat treatments.

  4. Hydraulic fracture extending into network in shale: reviewing influence factors and their mechanism.

    PubMed

    Ren, Lan; Zhao, Jinzhou; Hu, Yongquan

    2014-01-01

    Hydraulic fracture in shale reservoir presents complex network propagation, which has essential difference with traditional plane biwing fracture at forming mechanism. Based on the research results of experiments, field fracturing practice, theory analysis, and numerical simulation, the influence factors and their mechanism of hydraulic fracture extending into network in shale have been systematically analyzed and discussed. Research results show that the fracture propagation in shale reservoir is influenced by the geological and the engineering factors, which includes rock mineral composition, rock mechanical properties, horizontal stress field, natural fractures, treating net pressure, fracturing fluid viscosity, and fracturing scale. This study has important theoretical value and practical significance to understand fracture network propagation mechanism in shale reservoir and contributes to improving the science and efficiency of shale reservoir fracturing design. PMID:25032240

  5. Hydraulic Fracture Extending into Network in Shale: Reviewing Influence Factors and Their Mechanism

    PubMed Central

    Ren, Lan; Zhao, Jinzhou; Hu, Yongquan

    2014-01-01

    Hydraulic fracture in shale reservoir presents complex network propagation, which has essential difference with traditional plane biwing fracture at forming mechanism. Based on the research results of experiments, field fracturing practice, theory analysis, and numerical simulation, the influence factors and their mechanism of hydraulic fracture extending into network in shale have been systematically analyzed and discussed. Research results show that the fracture propagation in shale reservoir is influenced by the geological and the engineering factors, which includes rock mineral composition, rock mechanical properties, horizontal stress field, natural fractures, treating net pressure, fracturing fluid viscosity, and fracturing scale. This study has important theoretical value and practical significance to understand fracture network propagation mechanism in shale reservoir and contributes to improving the science and efficiency of shale reservoir fracturing design. PMID:25032240

  6. Effects of nitrogen addition on microstructure and mechanical behavior of biomedical Co-Cr-Mo alloys.

    PubMed

    Yamanaka, Kenta; Mori, Manami; Chiba, Akihiko

    2014-01-01

    In the present study, the microstructures and tensile deformation behaviors of biomedical Co-29Cr-6Mo (wt%) alloys containing different concentrations of nitrogen (0-0.24wt%) were systematically investigated. As the nitrogen concentration increased, the volume fraction of athermal ε martensite decreased, because nanoprecipitates hindered the formation of stacking faults (SFs) by acting as obstacles to Shockley partial dislocation formation, and athermal ε martensite usually forms through the regular overlapping of SFs. The formation of the athermal ε martensite was completely suppressed when the nitrogen concentration exceeded 0.10wt%, resulting in a simultaneous improvement in the strength and ductility of the alloys. It was found that the glide of the Shockley partial dislocations and the strain-induced γ (fcc)→ε (hcp) martensitic transformation (SIMT) operated as the primary deformation mechanisms. However, adding nitrogen reduced the work hardening by suppressing the formation of the SFs and preventing the SIMT from taking place. This resulted in an intrinsic decrease in the tensile ductility of the alloys. It is also shown that all the alloys exhibited premature fractures owing to the SIMT. The formation of annealing twins in the γ grains is found to be enhanced by nitrogen addition and to promote the SIMT, resulting in a reduction in the elongation-to-failure due to nitrogen addition. These results should aid in the design of alloys that contain nitrogen.

  7. Fracture mechanics analysis of composite microcracking - Experimental results in fatigue

    NASA Technical Reports Server (NTRS)

    Nairn, J. A.; Liu, S.

    1990-01-01

    The Nairn (1989) variational mechanics analysis, which yields the energy release rate of a microcrack's formation between two existing microcracks, has proven useful in the fracture mechanics interpretation of cross-ply laminates' microcracking. Attention is presently given to the application of this energy release rate analysis to a fracture mechanics-based interpretation of microcrack formation during fatigue loading, for the case of fatigue experiments on three layups of Avimid K/IM6 laminates and four layups of Fiberite 934/T300 laminates. The single master Paris-law plot onto which the data from all layups of a given material system fall is claimed to offer a complete characterization of that system's microcrack-formation resistance during fatigue loading.

  8. Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

    SciTech Connect

    Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z.

    1997-12-01

    Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

  9. Structure and mechanical properties of as-cast Ti-5Nb-xFe alloys

    SciTech Connect

    Hsu, Hsueh-Chuan; Hsu, Shih-Kuang; Wu, Shih-Ching; Lee, Chih-Jhan; Ho, Wen-Fu

    2010-09-15

    In this study, as-cast Ti-5Nb and a series of Ti-5Nb-xFe alloys were investigated and compared with commercially pure titanium (c.p. Ti) in order to determine their structure and mechanical properties. The series of Ti-5Nb-xFe alloys contained an iron content ranging from 1 to 5 mass% and were prepared by using a commercial arc-melting vacuum-pressure casting system. Additionally, X-ray diffraction (XRD) for phase analysis was conducted with a diffractometer, and three-point bending tests were performed to evaluate the mechanical properties of all specimens. The fractured surfaces were observed by using scanning electron microscopy (SEM). The experimental results indicated that these alloys possessed a range of different structures and mechanical properties dependent upon the various additions of Fe. With an addition of 1 mass% Fe, retention of the metastable {beta} phase began. However, when 4 mass% Fe or greater was added, the {beta} phase was entirely retained with a bcc crystal structure. Moreover, the {omega} phase was only detected in the Ti-5Nb-2Fe, Ti-5Nb-3Fe and Ti-5Nb-4Fe alloys. The largest quantity of {omega} phase and the highest bending modulus were found in the Ti-5Nb-3Fe alloy. The Ti-5Nb-2Fe alloy had the lowest bending modulus, which was lower than that of c.p. Ti by 20%. This alloy exhibited the highest bending strength/modulus ratio of 26.7, which was higher than that of c.p. Ti by 214%, and of the Ti-5Nb alloy (14.4 ) by 85%. Additionally, the elastically recoverable angles of the ductile Ti-5Nb-1Fe (19.9{sup o}) and Ti-5Nb-5Fe (29.5{sup o}) alloys were greater than that of c.p. Ti (2.7{sup o}) by as much as 637% and 993%, respectively. Furthermore, the preliminary cell culturing results revealed that the Ti-5Nb-xFe alloys were not only biocompatible, but also supported cell attachment.

  10. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  11. Correlation of stress-wave-emission characteristics with fracture aluminum alloys

    NASA Technical Reports Server (NTRS)

    Hartbower, C. E.; Reuter, W. G.; Morais, C. F.; Crimmins, P. P.

    1972-01-01

    A study to correlate stress wave emission characteristics with fracture in welded and unwelded aluminum alloys tested at room and cryogenic temperature is reported. The stress wave emission characteristics investigated were those which serve to presage crack instability; viz., a marked increase in:(1) signal amplitude; (2) signal repetition rate; and (3) the slope of cumulative count plotted versus load. The alloys were 7075-T73, 2219-T87 and 2014-T651, welded with MIG and TIG using 2319 and 4043 filler wire. The testing was done with both unnotched and part-through-crack (PTC) tension specimens and with 18-in.-dia subscale pressure vessels. In the latter testing, a real time, acoustic emission, triangulation system was used to locate the source of each stress wave emission. With such a system, multiple emissions from a given location were correlated with defects found by conventional nondestructive inspection.

  12. Effect of V or Zr addition on the mechanical properties of the mechanically alloyed Al-8wt%Ti alloys

    SciTech Connect

    Moon, I.H.; Lee, J.H.; Lee, K.M. . Dept. of Materials Engineering); Kim, Y.D. . Div. of Metals)

    1995-01-01

    Mechanical alloying (MA) of Al-Ti alloy, being a solid state process, offers the unique advantage of producing homogeneous and fine dispersions of thermally stable Al[sub 3]Ti phase, where the formation of the fine Al[sub 3]Ti phase by the other method is restricted from the thermodynamic viewpoint. The MA Al-Ti alloys show substantially higher strength than the conventional Al alloys at the elevated temperature due to the presence of Al[sub 3]Ti as well as Al[sub 4]C[sub 3] and Al[sub 2]O[sub 3], of which the last two phases were introduced during MA process. The addition of V or Zr to Al-Ti alloy was known to decrease the lattice mismatch between the intermetallic compound and the aluminum matrix, and such decrease in lattice mismatching can influence positively the high temperature mechanical strength of the MA Al-Ti by increasing the resistance to dispersoid coarsening at the elevated temperature. In the present study, therefore, the mechanical behavior of the MA Al-Ti-V and Al-Ti-Zr alloys were investigated in order to evaluate the effect of V or Zr addition on the mechanical properties of the MA Al-8Ti alloy at high temperature.

  13. Nanoindentation Fracture Behaviors of Diamond-Like Carbon Film on Aluminum Alloy with Different Interface Toughnesses

    NASA Astrophysics Data System (ADS)

    Nose, Kenji; Sasaki, Yuto; Kamiko, Masao; Mitsuda, Yoshitaka

    2012-09-01

    Fracture behaviors of a diamond-like carbon (DLC) film on an aluminum alloy (AA2017) were analyzed by a nanoindentation test under conditions of deep and full penetrations of an indenter tip through the DLC film. The interface structure between the DLC and AA2017 was modified by using the substrate sputtering and redeposition (SSRD) method. The films deposited with a shorter (30 min) SSRD duration showed weak adhesion to the substrate and often resulted in wide delamination from the impressions. At the same time, films deposited with a longer (120 min) SSRD duration showed no such delamination. Obvious brittle fractures were detected in the load-displacement curves mainly in the film with the short SSRD duration. These results suggest that a long SSRD inhibited the delamination of the DLC film from AA2017 under local and strong stress conditions because of the improved interface toughness.

  14. Aging effects on the fracture toughness of SiC whisker reinforced 2XXX aluminum alloys

    NASA Technical Reports Server (NTRS)

    Ratnaparkhi, P. L.; Rack, H. J.

    1989-01-01

    The effect of aging (at 150 C) time on the fracture toughness behavior of a 2XXX alloy (Al-3.55Cu-1.29Mg-0.01Fe-trace Mn) reinforced with 5 vol pct F-8 SiC whiskers was investigated by measuring hardness and electrical conductivity followed by fracture toughness tests on center-cracked specimens. The ageing time-hardening response plots showed that, independent of whisker orientation, the initial rapid increase in hardness was followed by a more gradual increase, with a broad hardness peak between 32 and 128 hrs of aging. Coincident with the hardness changes, the electrical conductivity initially decreased, reached a minimum, and then increased at aging times beyond 32 hrs. Examination by SEM indicated that the initial increase in hardness and decrease in conductivity was due to the GPB zone formation, while the subsequent increase in electrical conductivity and decrease in hardness (overaging) was due to S nucleation and growth.

  15. Critical review of the state-of-the-art of fracture mechanics with emphasis on layered rocks

    SciTech Connect

    Kuruppu, M.D.; Cheng, K.P.; Edl, J.N. Jr.

    1983-07-01

    Results are presented of a literature survey of over 70 pertinent publications and critical reviews of fracture mechanics emphasizing the fracture behavior of layered rocks. Historical perspective, fracture mechanisms, linear and nonlinear fracture mechanics, energy theories, ductile and brittle fractures, process regions, specific work of fracture, J-integrals, failure theories, static and dynamic fractures, rock fracture mechanics, fracture toughness of layered rocks (e.g., oil shale), experimental and numerical methods are reviewed and discussed. Innovative and promising methods tailored for the fracture mechanics of layered rocks are recommended.

  16. Environment assisted degradation mechanisms in aluminum-lithium alloys

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.; Stoner, Glenn E.; Swanson, Robert E.

    1988-01-01

    Section 1 of this report records the progress achieved on NASA-LaRC Grant NAG-1-745 (Environment Assisted Degradation Mechanisms in Al-Li Alloys), and is based on research conducted during the period April 1 to November 30, 1987. A discussion of work proposed for the project's second year is included. Section 2 provides an overview of the need for research on the mechanisms of environmental-mechanical degradation of advanced aerospace alloys based on aluminum and lithium. This research is to provide NASA with the basis necessary to permit metallurgical optimization of alloy performance and engineering design with respect to damage tolerance, long term durability and reliability. Section 3 reports on damage localization mechanisms in aqueous chloride corrosion fatigue of aluminum-lithium alloys. Section 4 reports on progress made on measurements and mechanisms of localized aqueous corrosion in aluminum-lithium alloys. Section 5 provides a detailed technical proposal for research on environmental degradation of Al-Li alloys, and the effect of hydrogen in this.

  17. Kinetics and fracture behavior under cycle loading of an Al-Cu-Mg-Ag alloy

    NASA Astrophysics Data System (ADS)

    Gazizov, M. R.; Kaibyshev, R. O.

    2016-07-01

    The behavior of aluminum alloy AA2139 subjected to T6 treatment, including solution treatment and artificial aging, has been studied using cyclic loading with a constant total strain amplitude. Upon low-cyclic fatigue in the range of total strain amplitudes ɛac of 0.4-1.0%, the cyclic behavior of the AA2139-T6 alloy is determined by the processes that occur under the conditions of predominance of the elastic deformation over plastic deformation. The AA2139 alloy exhibits stability to cyclic loading without significant softening. The stress-strained state of the alloy upon cyclic loading can be described by the Hollomon equation with the cyclic strength coefficient K' and the cyclic strain-hardening exponent n' equal to 641 MPa and 0.066, respectively. The dependence of the number of cycles to fracture on the loading amplitude and its components (amplitudes of the plastic and elastic deformation) is described by a Basquin-Manson-Coffin equation with the parameters σ'/ E = 0.014, b =-0.123, ɛ'f= 178.65, and c =-1.677.

  18. Deformation and fracture of Macadamia nuts Part 2: Microstructure and fracture mechanics analysis of nutshell

    NASA Astrophysics Data System (ADS)

    Wang, Chun-Hui; Mai, Yiu-Wing

    A study of the microstructure and mechanical properties of Macadamia nutshells subjected to various heat treatments is given in Part 2 of this paper. It is found that the nutshell has a three-dimensional, close-packed, cell structure. The cells have a diameter to length ratio of about 1 to 3, and the orientation of the cells is reasonably isotropic with no apparent variation with either position or direction. The material behaves in a very brittle manner under tension and compression. Based on the elastic stress analysis of a nut under diametrical compression and the mechanical properties of the shell, it is shown that cracks that cause the final fracture are initiated from the inner surface beneath the loading point. A theoretical model is proposed and predictions of the fracture load for Macadamia nuts are in good agreement with experimental results.

  19. The effect of electric discharge machined notches on the fracture toughness of several structural alloys

    SciTech Connect

    Joyce, J.A.; Link, R.E.

    1993-09-01

    Recent computational studies of the stress and strain fields at the tip of very sharp notches have shown that the stress and strain fields are very weakly dependent on the initial geometry of the notch once the notch has been blunted to a radius that is 6 to 10 times the initial root radius. It follows that if the fracture toughness of a material is sufficiently high so that fracture initiation does not occur in a specimen until the crack-tip opening displacement (CTOD) reaches a value from 6 to 10 times the size of the initial notch tip diameter, then the fracture toughness will be independent of whether a fatigue crack or a machined notch served as the initial crack. In this experimental program the fracture toughness (J{sub Ic} and J resistance (J-R) curve, and CTOD) for several structure alloys was measured using specimens with conventional fatigue cracks and with EDM machined notches. The results of this program have shown, in fact, that most structural materials do not achieve initiation CTOD values on the order of 6 to 10 times the radius of even the smallest EDM notch tip presently achievable. It is found furthermore that tougher materials do not seem to be less dependent on the type of notch tip present. Some materials are shown to be much more dependent on the type of notch tip used, but no simple pattern is found that relates this observed dependence to the material strength toughness, or strain hardening rate.

  20. Fracture control methods for space vehicles. Volume 2: Assessment of fracture mechanics technology for space shuttle applications

    NASA Technical Reports Server (NTRS)

    Ehret, R. M.

    1974-01-01

    The concepts explored in a state of the art review of those engineering fracture mechanics considered most applicable to the space shuttle vehicle include fracture toughness, precritical flaw growth, failure mechanisms, inspection methods (including proof test logic), and crack growth predictive analysis techniques.

  1. Amorphous phase formation in mechanically alloyed iron-based systems

    NASA Astrophysics Data System (ADS)

    Sharma, Satyajeet

    Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on

  2. Copper-rich invar by mechanical alloying

    NASA Astrophysics Data System (ADS)

    O'Donnell, K.; Qi, Qinian; Ilyushin, A. S.; Coey, J. M. D.

    1993-05-01

    An fcc alloy of composition Fe 64Cu 26Cr 7Ni 3 with a0 = 0.362 nm and an average crystalline size of 5 nm was produced by high-energy ball milling iron and copper powder in a stainless-steel container. The average number of electrons per atom is 8.7. The Curie temperature of the alloy is 410 K and the room-temperature magnetization is 48 JT -1 kg -1. The Mössbauer spectrum at 15 K shows a broad distribution of hyperfine field with an average of 15.6 T, which indicates coexistence of high and low moment states for iron. The alloy decomposes exothermically at 775 K to yield a mixture of bcc and fcc phases, but 50% of the iron remains in the fcc form with a low moment.

  3. Quantitative Integration of Ndt with Probabilistic Fracture Mechanics for the Assessment of Fracture Risk in Pipelines

    NASA Astrophysics Data System (ADS)

    Kurz, J. H.; Cioclov, D.; Dobmann, G.; Boller, C.

    2010-02-01

    In the context of probabilistic paradigm of fracture risk assessment in structural components a computer simulation rationale is presented which has at the base the integration of Quantitative Non-destructive Inspection and Probabilistic Fracture Mechanics. In this study the static failure under static loading is assessed in the format known as Failure Assessment Diagram (FAD). The fracture risk is evaluated in probabilistic terms. The superposed probabilistic pattern over the deterministic one is implemented via Monte-Carlo sampling. The probabilistic fracture simulation yields a more informative analysis in terms of probability of failure. The ability to simulate the influence of the quality and reliability of non-destructive inspection (NDI) is an important feature of this approach. It is achieved by integrating, algorithmically, probabilistic FAD analysis and the Probability of Detection (POD). The POD information can only be applied in a probabilistic analysis and leads to a refinement of the assessment. By this means, it can be ascertained the decrease of probability of failure when POD-characterized NDI is applied. Therefore, this procedure can be used as a tool for inspection based life time conceptions. In this paper results of sensitivity analyses are presented with the aim to outline, in terms of non-failure probabilities, the benefits of applying NDI, in various qualities, in comparison with the situation when NDI is lacking. A better substantiation is enabled of both the component reliability management and the costs-effectiveness of NDI timing.

  4. Influences of Hydrogen Micropores and Intermetallic Particles on Fracture Behaviors of Al-Zn-Mg-Cu Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Su, Hang; Yoshimura, Takuro; Toda, Hiroyuki; Bhuiyan, Md. Shahnewaz; Uesugi, Kentaro; Takeuchi, Akihisa; Sakaguchi, Nobuhito; Watanabe, Yoshio

    2016-09-01

    The combined effects of hydrogen micropores and intermetallic particles on the voids initiation and growth behavior of Al-Zn-Mg-Cu aluminum alloys during deformation and fracture are investigated with the help of the high-resolution X-ray tomography. It is interesting to note that the high-hydrogen concentration induced by an EDM cutting process results in the initiation of quasi-cleavage fracture near surface. With the increase of strain, the quasi-cleavage fracture is gradually replaced by dimple fracture. Voids initiation related to the dimple fracture is caused by both intermetallic particles fracture and interfacial debonding between particles and matrix. The nucleation of hydrogen micropores on intermetallic particles accelerates the voids initiation. The existence of triaxial stress ahead of the tip of a quasi-cleavage crack enhances growth rate for both hydrogen micropores and voids.

  5. Effect of heat treatment on microstructure and fracture toughness of a V-5Cr-5Ti alloy

    SciTech Connect

    Li, H.; Hamilton, M.L.; Jones, R.H.

    1995-04-01

    The purpose of this research is to investigate the effect of heat treatment on microstructure and fracture toughness in the range of {minus}50 to 100{degrees}C for a V-5Cr-5Ti alloy. Fracture toughness and impact tests were performed on a V-5Cr-5Ti alloy. Specimens annealed at 1125{degree}C for 1 h and furnace cooled in a vacuum of 1.33 x 10{sup {minus}5} Pa were brittle at room temperature and experienced a mixture of intergranular and cleavage fracture. The ductile to brittle transition temperature was estimated to be about 20{degree}C. When some specimens were given an additional annealing at 890{degree}C for 24 h, they became very ductile at room temperature and fractured by microvoid coalescence.

  6. Role of surfaces and interfaces in controlling the mechanical properties of metallic alloys.

    PubMed

    Lee, Won-Jong; Chia, Wen-Jui; Wang, Jinliu; Chen, Yanfeng; Vaynman, Semyon; Fine, Morris E; Chung, Yip-Wah

    2010-11-01

    This article explores the subtle effects of surfaces and interfaces on the mechanical properties of bulk metallic alloys using three examples: environmental effects on fatigue life, hydrogen embrittlement effects on the ductility of intermetallics, and the role of coherent precipitates in the toughness of steels. It is demonstrated that the marked degradation of the fatigue life of metals is due to the strong chemisorption of adsorbates on exposed slip steps that are formed during fatigue deformation. These adsorbates reduce the reversibility of slip, thus accelerating fatigue damage in a chemically active gas environment. For certain intermetallic alloys such as Ni(3)Al and Ni(3)Fe, the ductility depends on the ambient gas composition and the atomic ordering in these alloys, both of which govern the complex surface chemical reactions taking place in the vicinity of crack tips. Finally, it is shown that local stresses at a coherent precipitate-matrix interface can activate dislocation motion at low temperatures, thus improving the fracture toughness of bulk alloys such as steels at cryogenic temperatures. These examples illustrate the complex interplay between surface chemistry and mechanics, often yielding unexpected results.

  7. Mechanical Stability and Reversible Fracture of Vault Particles

    PubMed Central

    Llauró, Aida; Guerra, Pablo; Irigoyen, Nerea; Rodríguez, José F.; Verdaguer, Núria; de Pablo, Pedro J.

    2014-01-01

    Vaults are the largest ribonucleoprotein particles found in eukaryotic cells, with an unclear cellular function and promising applications as vehicles for drug delivery. In this article, we examine the local stiffness of individual vaults and probe their structural stability with atomic force microscopy under physiological conditions. Our data show that the barrel, the central part of the vault, governs both the stiffness and mechanical strength of these particles. In addition, we induce single-protein fractures in the barrel shell and monitor their temporal evolution. Our high-resolution atomic force microscopy topographies show that these fractures occur along the contacts between two major vault proteins and disappear over time. This unprecedented systematic self-healing mechanism, which enables these particles to reversibly adapt to certain geometric constraints, might help vaults safely pass through the nuclear pore complex and potentiate their role as self-reparable nanocontainers. PMID:24507609

  8. Discrete fracture patterns of virus shells reveal mechanical building blocks.

    PubMed

    Ivanovska, Irena L; Miranda, Roberto; Carrascosa, Jose L; Wuite, Gijs J L; Schmidt, Christoph F

    2011-08-01

    Viral shells are self-assembled protein nanocontainers with remarkable material properties. They combine simplicity of construction with toughness and complex functionality. These properties make them interesting for bionanotechnology. To date we know little about how virus structure determines assembly pathways and shell mechanics. We have here used atomic force microscopy to study structural failure of the shells of the bacteriophage Φ29. We observed rigidity patterns following the symmetry of the capsid proteins. Under prolonged force exertion, we observed fracture along well-defined lines of the 2D crystal lattice. The mechanically most stable building block of the shells was a trimer. Our approach of "reverse engineering" the virus shells thus made it possible to identify stable structural intermediates. Such stable intermediates point to a hierarchy of interactions among equal building blocks correlated with distinct next-neighbor interactions. The results also demonstrate that concepts from macroscopic materials science, such as fracture, can be usefully employed in molecular engineering. PMID:21768340

  9. Effect of heat treatment on the fracture behaviour of directionally solidified (gamma/gamma-prime)-alpha alloy

    NASA Technical Reports Server (NTRS)

    Sriramamurthy, A. M.; Tewari, S. N.

    1987-01-01

    An investigation is conducted into the influence of various heat treatments on the work of fracture and its relation to microstructure for a directionally solidified Ni-33Mo-5.7Al (wt pct) (gamma/gamma-prime)-alpha alloy. The jagged crack propagation observed is due to delamination of the ligaments and associated plastic deformation. Fracture behavior is examined with respect to alloy microstructures and load-deflection curves. The four heat-treatment conditions considered are: (1) as-directionally solidified, (2) solutionized, (3) directionally solidified and thermally cycled, and (4) solutionized and thermally cycled.

  10. Tungsten solution kinetics and amorphization of nickel in mechanically alloyed Ni-W alloys

    NASA Technical Reports Server (NTRS)

    Aning, A. O.; Wang, Z.; Courtney, T. H.

    1993-01-01

    The kinetics of solution of W, and the subsequent amorphization of Ni, in mechanically alloyed Ni-W alloys has been investigated. As W is a highly abrasive material in the energy intensive devices used for mechanical alloying, we studied the above reactions in different mills. One used hardened steel balls as the grinding media, and the other Al2O3. Abrasion is common to both mills, but Fe wear debris from the hardened steel enters into solution in the Ni rich phases whereas Al2O3 debris is present as small dispersoids. The kinetics of W solution and those of subsequent amorphization do not appear strongly affected by the Fe in solution or the Al2O3 dispersoid. Tungsten dissolves in crystalline Ni in amounts in excess of the equilibrium solubility during alloying. Amorphization of the Ni phase occurs if the W content in this phase exceeds ca. 28 at. pct.

  11. Microstructure and Mechanical Properties of Oxide-Dispersion Strengthened Al6063 Alloy with Ultra-Fine Grain Structure

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, H.; Simchi, A.; Kim, H. S.

    2011-03-01

    The microstructure and mechanical properties of the ultra-fine grained (UFG) Al6063 alloy reinforced with nanometric aluminum oxide nanoparticles (25 nm) were investigated and compared with the coarse-grained (CG) Al6063 alloy (~2 μm). The UFG materials were prepared by mechanical alloying (MA) under high-purity Ar and Ar-5 vol pct O2 atmospheres followed by hot powder extrusion (HPE). The CG alloy was produced by HPE of the gas-atomized Al6063 powder without applying MA. Electron backscatter diffraction under scanning electron microscopy together with transmission electron microscopy studies revealed that the microstructure of the milled powders after HPE consisted of ultra-fine grains (>100 nm) surrounded by nanostructured grains (<100 nm), revealing the formation of a bimodal grain structure. The grain size distribution was in the range of 20 to 850 nm with an average of 360 and 300 nm for Ar and Ar-5 pct O2 atmospheres, respectively. The amount of oxide particles formed by reactive mechanical alloying under the Ar/O2 atmosphere was ~0.8 vol pct, whereas the particles were almost uniformly distributed throughout the aluminum matrix. The UFG materials exhibited significant improvement in the hardness and yield strength with an absence of strain hardening behavior compared with CG material. The fracture surfaces showed a ductile fracture mode for both CG and UFG Al6063, in which the dimple size was related to the grain structure. A mixture of ductile-brittle fracture mode was observed for the UFG alloy containing 0.8 vol pct Al2O3 particles. The tensile behavior was described based on the formation of nonequilibrium grain boundaries with high internal stress and dislocation-based models.

  12. Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.; Sankaran, K. K.

    1988-01-01

    Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

  13. Fundamental Mechanisms of Tensile Fracture in Aluminum Sheet Unidirectionally Reinforced with Boron Filament. Ph.D. Thesis - Virginia Polytechnic Inst.

    NASA Technical Reports Server (NTRS)

    Herring, H. W.

    1971-01-01

    Results are presented from an experimental research effort to gain a more complete understanding of the physics of tensile fracture in unidirectionally reinforced B-Al composite sheet. By varying the degree of filament degradation resulting from fabrication, composite specimens were produced which failed in tension by the cumulative mode, the noncumulative mode, or by any desired combination of the two modes. Radiographic and acoustic emission techniques were combined to identify and physically describe a previously unrecognized fundamental fracture mechanism which was responsible for the noncumulative mode. The tensile strength of the composite was found to be severely limited by the noncumulative mechanism which involved the initiation and sustenance of a chain reaction of filament fractures at a relatively low stress level followed by ductile fracture of the matrix. The minimum average filament stress required for initiation of the fracture mechanism was shown to be approximately 170 ksi, and appeared to be independent of filament diameter, number of filament layers, and the identity of the matrix alloy.

  14. Failure mechanism characterization of platinum alloy

    NASA Technical Reports Server (NTRS)

    Rosen, J. M.; Mcfarlen, W. T.

    1986-01-01

    This article describes procedures and results of testing performed on a platinum/10-percent rhodium, thin-wall tubular product. The purpose of the testing was to develop exemplar SEM fractographs to be used to characterize failures under various environmental conditions. Conditions evaluated for the platinum alloys included high temperature, hydrogen environment, braze metal contamination, and cyclic loading.

  15. Microstructures and Mechanical Properties of Irradiated Metals and Alloys

    SciTech Connect

    Zinkle, Steven J

    2008-01-01

    The effects of neutron irradiation on the microstructural evolution of metals and alloys are reviewed, with an emphasis on the roles of crystal structure, neutron dose and temperature. The corresponding effects of neutron irradiation on mechanical properties of metals and alloys are summarized, with particular attention on the phenomena of low temperature radiation hardening and embrittlement. The prospects of developing improved high-performance structural materials with high resistance to radiation-induced property degradation are briefly discussed.

  16. Results of fracture mechanics tests on PNC SUS 304 plate

    SciTech Connect

    Mills, W.J.; James, L.A.; Blackburn, L.D.

    1985-08-01

    PNC provided SUS 304 plate to be irradiated in FFTF at about 400/sup 0/C to a target fluence of 5 x 10/sup 21/ n/cm/sup 2/ (E > 0.1 MeV). The actual irradiation included two basically different exposure levels to assure that information would be available for the exposure of interest. After irradiation, tensile properties, fatigue-crack growth rates and J-integral fracture toughness response were determined. These same properties were also measured for the unirradiated material so radiation damage effects could be characterized. This report presents the results of this program. It is expected that these results would be applicable for detailed fracture analysis of reactor components. Recent advances in elastic-plastic fracture mechanics enable reasonably accurate predictions of failure conditions for flawed stainless steel components. Extensive research has focused on the development of J-integral-based engineering approach for assessing the load carrying capacity of low-strength, high-toughness structural materials. Furthermore, Kanninen, et al., have demonstrated that J-integral concepts can accurately predict the fracture response for full-scale cracked structures manufactured from Type 304 stainless steel.

  17. Probing the Molecular Mechanisms of the Fracture of Semicrystalline Polyethylene

    NASA Astrophysics Data System (ADS)

    Benkoski, J. J.; Flores, P.; Kramer, E. J.

    2003-03-01

    The effects of molecular architecture on the fracture properties of semicrystalline polymers were probed at diblock copolymer-reinforced interfaces between polystyrene (PS) and polyethylene (PE). The PE used for this study was a model ethylene-butene copolymer which was chosen for its compatibility with hydrogenated poly(styrene-b-1,4-tetradeuteriobutadiene). For a series of these diblock copolymers, the areal chain density (Σ) and the molecular weight of the PE block (M_n) were varied systematically to observe their effects on the interfacial fracture energy (G_c). At low Σ, Gc stayed relatively constant, and was roughly 1 J/m^2. Above a critical value of Σ, the fracture energy climbed rapidly. This critical value decreased with increasing M_n. The detection of deuterium on the fracture surfaces indicated that pullout of the PE block was the predominant failure mechanism when Mn <= 30 kg/mol. Since the entanglement molecular weight of PE is approximately 1 kg/mol, interfacial reinforcement does not appear to depend on the formation of entanglements for this system. The critical Mn coincides instead with the point at which the root-mean-square end-to-end length of the PE block exceeds the long period of the PE crystal lamellae (L).

  18. Deformation and fracture behavior of an 8090 Al-Li alloy at cryogenic temperature

    SciTech Connect

    Sohn, K.S.; Lee, S.; Kim, N.J.; Lee, Y.J.

    1995-04-15

    The rapid development of advanced Al-Li alloys in recent years has been driven largely by numerous potential structural applications in the aerospace industries requiring high-strength, high-modulus, and low-density metallic materials. Most recently, cryogenic mechanical properties of Al-Li alloys have received much attention following the reports of remarkable improvements in their strength, ductility and toughness at the low temperatures. Hence, commercial Al-Li alloys are now seriously considered for many cryogenic applications, such as the liquid-hydrogen and liquid-oxygen fuel tanks on future transatmospheric and hypersonic vehicles. Although improved strength-toughness relationships are not unusual in aluminum alloys at low temperatures, the magnitude of the improvement is quite significant in the Al-Li alloys. The origin of such behavior, however, is not clear, and there are several reports proposing different mechanisms for such behavior. Therefore, the present study aims at identifying the microfracture mechanism at room and low temperatures through in situ observation of the microfracture process.

  19. Fracture and Stress Evolution on Europa: New Insights Into Fracture Interpretation and Ice Thickness Estimates Using Fracture Mechanics Analyses

    NASA Technical Reports Server (NTRS)

    Kattenhorn, Simon

    2004-01-01

    The work completed during the funding period has provided many important insights into fracturing behavior in Europa's ice shell. It has been determined that fracturing through time is likely to have been controlled by the effects of nonsynchronous rotation stresses and that as much as 720 deg of said rotation may have occurred during the visible geologic history. It has been determined that there are at least two distinct styles of strike-slip faulting and that their mutual evolutionary styles are likely to have been different, with one involving a significant dilational component during shear motion. It has been determined that secondary fracturing in perturbed stress fields adjacent to older structures such as faults is a prevalent process on Europa. It has been determined that cycloidal ridges are likely to experience shear stresses along the existing segment portions as they propagate, which affects propagation direction and ultimately induces tailcracking at the segment tip than then initiates a new cycle of cycloid segment growth. Finally, it has been established that mechanical methods (e.g., flexure analysis) can be used to determine the elastic thickness of the ice shell, which, although probably only several km thick, is likely to be spatially variable, being thinner under bands but thicker under ridged plains terrain.

  20. State-of-the-art report on piping fracture mechanics

    SciTech Connect

    Wilkowski, G.M.; Olson, R.J.; Scott, P.M.

    1998-01-01

    This report is an in-depth summary of the state-of-the-art in nuclear piping fracture mechanics. It represents the culmination of 20 years of work done primarily in the US, but also attempts to include important aspects from other international efforts. Although the focus of this work was for the nuclear industry, the technology is also applicable in many cases to fossil plants, petrochemical/refinery plants, and the oil and gas industry. In compiling this detailed summary report, all of the equations and details of the analysis procedure or experimental results are not necessarily included. Rather, the report describes the important aspects and limitations, tells the reader where he can go for further information, and more importantly, describes the accuracy of the models. Nevertheless, the report still contains over 150 equations and over 400 references. The main sections of this report describe: (1) the evolution of piping fracture mechanics history relative to the developments of the nuclear industry, (2) technical developments in stress analyses, material property aspects, and fracture mechanics analyses, (3) unresolved issues and technically evolving areas, and (4) a summary of conclusions of major developments to date.

  1. Cryogenic Fracture Toughness Improvement for the Super Lightweight Tank's Main Structural Alloy

    NASA Technical Reports Server (NTRS)

    Chen, P. S.; Stanton, W. P.

    2002-01-01

    Marshall Space Flight Center has developed a two-step (TS) artificial aging technique that can significantly enhance cryogenic fracture toughness and resistance to stress corrosion cracking (SCC) in aluminum-copper-lithium alloy 2195. The new TS aging treatment consists of exposures at 132 C (270 F)/20 hr + 138 C (280 F)/42 hr, which can be readily applied to flight hardware production. TS aging achieves the same yield strength levels as conventional aging, while providing much improved ductility in the short transverse direction. After TS aging, five previously rejected lots of alloy 2195 (lots 950M029B, 960M030F, 960M030J, 960M030K, and 960M030L) passed simulated service testing for use in the super lightweight tank program. Each lot exhibited higher fracture toughness at cryogenic temperature than at ambient temperature. Their SCC resistance was also enhanced. All SCC specimens passed the minimum 10-day requirement in 3.5-percent sodium chloride alternate immersion at a stress of 45 ksi. The SCC lives ranged from 57 to 83 days, with an average of 70 days.

  2. Cryogenic Fracture Toughness Evaluation of an Investment Cast Al-Be Alloy for Structural Applications

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; McGill, P. B.

    2006-01-01

    Aluminum-Beryllium metal matrix composite materials are useful due to their desirable performance characteristics for aerospace applications. Desirable characteristics of this material includes light-weight, dimensional stability, stiffness, good vibration damping characteristics, low coefficient of thermal expansion, and workability, This material is 3.5 times stiffer and 22% lighter than conventional aluminum alloys. electro-optical systems, advanced sensor and guidance components for flight and satellite systems, components for light-weight high-performance aircraft engines, and structural components for helicopters. Aluminum-beryllium materials are now available in the form of near net shape investment castings. In this materials properties characterization study, the cryogenic tensile and fracture properties of an investment casting alloy, Beralcast 363, were determined. Tensile testing was performed at 21 C (70 F), -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F), and fracture (K(sub lc) and da/dN) testing was performed at -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F). Their use is attractive for weight critical structural applications such as advanced

  3. Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

    NASA Astrophysics Data System (ADS)

    Lee, Ki-Hyoung; Kim, Min-Chul; Lee, Bong-Sang; Wee, Dang-Moon

    2010-08-01

    The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T0 determination for the tempered martensitic SA508 Gr.4N steels.

  4. Investigating enhanced mechanical properties in dual-phase Fe-Ga-Tb alloys

    PubMed Central

    Meng, Chongzheng; Wang, Hui; Wu, Yuye; Liu, Jinghua; Jiang, Chengbao

    2016-01-01

    Dual-phase (Fe83Ga17)100−xTbx alloys with 0 ≤ x ≤ 1 were synthesized by arc melting and homogenization treatment. The microstructures and the corresponding mechanical properties were systematically investigated. The chemical composition of the body centered cubic matrix is Fe83Ga17. The monoclinic second phase was composed of meltable precipitates with approximate composition Fe57Ga33Tb10. The nano-hardness of matrix and precipitates were 2.55 ± 0.17 GPa and 6.81 ± 1.03 GPa, respectively. Both the ultimate tensile strength (UTS) and fracture strain (ε) of the alloys were improved by the precipitates for x ≤ 0.2 alloys, but the strain decreases significantly at higher values of x. As potential structural-functional materials, the best mechanical properties obtained were a UTS of 595 ± 10 MPa and an ε of 3.5 ± 0.1%, four-fold and seven-fold improvements compared with the un-doped alloy. The mechanism for these anomalous changes of mechanical properties was attributed to the dispersed precipitates and semi-coherent interfaces, which serve as strong obstacles to dislocation motion and reduce the stress concentration at the grain boundaries. A sizeable improvement of magnetostriction induced by the precipitates in the range 0 ≤ x ≤ 0.2 was discovered and an optimal value of 150 ± 5 ppm is found, over three times higher than that of the un-doped alloy. PMID:27694839

  5. Investigating enhanced mechanical properties in dual-phase Fe-Ga-Tb alloys

    NASA Astrophysics Data System (ADS)

    Meng, Chongzheng; Wang, Hui; Wu, Yuye; Liu, Jinghua; Jiang, Chengbao

    2016-10-01

    Dual-phase (Fe83Ga17)100‑xTbx alloys with 0 ≤ x ≤ 1 were synthesized by arc melting and homogenization treatment. The microstructures and the corresponding mechanical properties were systematically investigated. The chemical composition of the body centered cubic matrix is Fe83Ga17. The monoclinic second phase was composed of meltable precipitates with approximate composition Fe57Ga33Tb10. The nano-hardness of matrix and precipitates were 2.55 ± 0.17 GPa and 6.81 ± 1.03 GPa, respectively. Both the ultimate tensile strength (UTS) and fracture strain (ε) of the alloys were improved by the precipitates for x ≤ 0.2 alloys, but the strain decreases significantly at higher values of x. As potential structural-functional materials, the best mechanical properties obtained were a UTS of 595 ± 10 MPa and an ε of 3.5 ± 0.1%, four-fold and seven-fold improvements compared with the un-doped alloy. The mechanism for these anomalous changes of mechanical properties was attributed to the dispersed precipitates and semi-coherent interfaces, which serve as strong obstacles to dislocation motion and reduce the stress concentration at the grain boundaries. A sizeable improvement of magnetostriction induced by the precipitates in the range 0 ≤ x ≤ 0.2 was discovered and an optimal value of 150 ± 5 ppm is found, over three times higher than that of the un-doped alloy.

  6. Indentation creep of nanocrystalline Cu-TiC alloys prepared by mechanical alloying

    SciTech Connect

    Shen, B.L.; Itoi, T.; Yamasaki, T.; Ogino, Y.

    2000-04-01

    In recent years, nanocrystalline materials have attracted much attention in materials research because they behave differently from conventional materials. For example, the nanocrystalline materials exhibit enhanced mechanical properties, such as high strength and hardness. The present study was performed to investigate the indentation creep mechanism of nanocrystalline Cu-TiC alloys which were prepared by HIP (Hot Isostatic Press) processing of MA (Mechanical Alloying) powders and hot rolling afterwards. As these materials have high densities and high structural stability, the authors could investigate creep behavior at wide temperature ranges below 0.5Tm (Tm is the melting temperature of copper).

  7. Quantitative analysis of morphology of the fracture surface AlMg6 alloy with consecutive dynamic and gigacycle loading

    NASA Astrophysics Data System (ADS)

    Oborin, Vladimir; Sokovikov, Mikhail; Bilalov, Dmitry; Naimark, Oleg

    2015-10-01

    In this paper we investigated the influence of consecutive dynamic and gigacycle fatigue loads on the lifetime of aluminum-magnesium alloy AlMg6. Preloading of samples was achieved during dynamic tensile tests in the split-Hopkinson bar device. Fatigue tests were conducted on Shimadzu USF-2000 ultrasonic fatigue testing machine. The New-View 5010 interferometer-profiler of high structural resolution (resolution of 0.1 nm) was used for qualitative fracture surface analysis, which provided the data allowing us to find correlation between mechanical properties and scale-invariant characteristics of damage induced roughness formed under dynamic and gigacycle fatigue loading conditions. Original form of the kinetic equation was proposed, which links the rate of the fatigue crack growth and the stress intensity factor using the scale invariant parameters of fracture surface roughness. The scale invariance characterizes the correlated behavior of multiscale damage provides the link of crack growth kinetics and the power exponent of the modified Paris law.

  8. Mechanical Properties and Corrosion Characteristics of Thermally Aged Alloy 22

    SciTech Connect

    Rebak, R B; Crook, P

    2002-05-30

    Alloy 22 (UNS N06022) is a candidate material for the external wall of the high level nuclear waste containers for the potential repository site at Yucca Mountain. In the mill-annealed (MA) condition, Alloy 22 is a single face centered cubic phase. When exposed to temperatures on the order of 600 C and above for times higher than 1 h, this alloy may develop secondary phases that reduce its mechanical toughness and corrosion resistance. The objective of this work was to age Alloy 22 at temperatures between 482 C and 760 C for times between 0.25 h and 6,000 h and to study the mechanical and corrosion performance of the resulting material. Aging was carried out using wrought specimens as well as gas tungsten arc welded (GTAW) specimens. Mechanical and corrosion testing was carried out using ASTM standards. Results show-that the higher the aging temperature and the longer the aging time, the lower the impact toughness of the aged material and the lower its corrosion resistance. However, extrapolating both mechanical and corrosion laboratory data predicts that Alloy 22 will remain corrosion resistant and mechanically robust for the projected lifetime of the waste container.

  9. The fracture properties and mechanical design of human fingernails.

    PubMed

    Farren, L; Shayler, S; Ennos, A R

    2004-02-01

    Fingernails are a characteristic feature of primates, and are composed of three layers of the fibrous composite keratin. This study examined the structure and fracture properties of human fingernails to determine how they resist bending forces while preventing fractures running longitudinally into the nail bed. Nail clippings were first torn manually to examine the preferred crack direction. Next, scissor cutting tests were carried out to compare the fracture toughness of central and outer areas in both the transverse and longitudinal direction. The fracture toughness of each of the three isolated layers was also measured in this way to determine their relative contributions to the toughness. Finally, the structure was examined by carrying out scanning electron microscopy of free fracture surfaces and polarized light microscopy of nail sections. When nails were torn, cracks were always diverted transversely, parallel to the free edge of the nail. Cutting tests showed that this occurred because the energy to cut nails transversely, at approximately 3 kJ m(-2), was about half that needed (approx. 6 kJ m(-2)) to cut them longitudinally. This anisotropy was imparted by the thick intermediate layer, which comprises long, narrow cells that are oriented transversely; the energy needed to cut this layer transversely was only a quarter of that needed to cut it longitudinally. In contrast the tile-like cells in the thinner dorsal and ventral layers showed isotropic behaviour. They probably act to increase the nail's bending strength, and as they wrap around the edge of the nail, they also help prevent cracks from forming. These results cast light on the mechanical behaviour and care of fingernails.

  10. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  11. [Current concepts of the mechanisms of formation of gunshot fractures].

    PubMed

    Pigolkin, Iu I; Dubrovin, I A; Leonov, S V; Mikhaĭlenko, A V; Dubrovin, A I; Zotkin, D A

    2013-01-01

    The mechanisms of formation of gunshot fractures in flat bones inflicted by a semispherical bullet were investigated using expert and experimental materials. The process of crack formation was considered in terms of the Hertzian contact problem and the Hill-Johnson model. It was shown that the fracture develops as a result of combination of stresses and strains in the bone tissue leading to the formation of a hydrostatic nucleus prior to tissue fragmentation. Dynamic fluctuations (waves) generated in the zone of hydrostatic compression resulting from the gunshot injury propagate with the velocity of sound from the nucleus in the direction of the bullet movement. According to the Hill-Johnson model, the waves propagate in the direction of the impact within a parabolically expanding space; this accounts for the mechanism of formation of parabolic cracks and the specific shape of the defect that the bullet produces in the flat bones. The dynamic load applied by means of an indentor forms at a higher rate than the velocity of sound in the affected material. It gives reason to consider the effect of a bullet moving with the speed of 250 m/s as quasi-static loading. The results obtained in this study make a contribution to the theory of impact effect of a bullet and provide a deeper insight into the physical nature of the direct and sideway action of a gunshot projectile. Moreover, they explain the cause behind the widening of the outlet part of the perforating fracture in the flat bones.

  12. Baseline Fracture Toughness and CGR testing of alloys X-750 and XM-19 (EPRI Phase I)

    SciTech Connect

    J. H. Jackson; S. P. Teysseyre

    2012-10-01

    The Advanced Test Reactor National Scientific User Facility (ATR NSUF) and Electric Power Research Institute (EPRI) formed an agreement to test representative alloys used as reactor structural materials as a pilot program toward establishing guidelines for future ATR NSUF research programs. This report contains results from the portion of this program established as Phase I (of three phases) that entails baseline fracture toughness, stress corrosion cracking (SCC), and tensile testing of selected materials for comparison to similar tests conducted at GE Global Research. The intent of this Phase I research program is to determine baseline properties for the materials of interest prior to irradiation, and to ensure comparability between laboratories using similar testing techniques, prior to applying these techniques to the same materials after having been irradiated at the Advanced Test Reactor (ATR). The materials chosen for this research are the nickel based super alloy X-750, and nitrogen strengthened austenitic stainless steel XM-19. A spare core shroud upper support bracket of alloy X-750 was purchased by EPRI from Southern Co. and a section of XM-19 plate was purchased by EPRI from GE-Hitachi. These materials were sectioned at GE Global Research and provided to INL.

  13. Baseline Fracture Toughness and CGR testing of alloys X-750 and XM-19 (EPRI Phase I)

    SciTech Connect

    J. H. Jackson; S. P. Teysseyre

    2012-02-01

    The Advanced Test Reactor National Scientific User Facility (ATR NSUF) and Electric Power Research Institute (EPRI) formed an agreement to test representative alloys used as reactor structural materials as a pilot program toward establishing guidelines for future ATR NSUF research programs. This report contains results from the portion of this program established as Phase I (of three phases) that entails baseline fracture toughness, stress corrosion cracking (SCC), and tensile testing of selected materials for comparison to similar tests conducted at GE Global Research. The intent of this Phase I research program is to determine baseline properties for the materials of interest prior to irradiation, and to ensure comparability between laboratories using similar testing techniques, prior to applying these techniques to the same materials after having been irradiated at the Advanced Test Reactor (ATR). The materials chosen for this research are the nickel based super alloy X-750, and nitrogen strengthened austenitic stainless steel XM-19. A spare core shroud upper support bracket of alloy X-750 was purchased by EPRI from Southern Co. and a section of XM-19 plate was purchased by EPRI from GE-Hitachi. These materials were sectioned at GE Global Research and provided to INL.

  14. [Bone fracture and the healing mechanisms. Fragility fracture and bone quality].

    PubMed

    Mawatari, Taro; Iwamoto, Yukihide

    2009-05-01

    Fracture occurs in bone having less than normal elastic resistance without any violence. Numerous terms have been used to classify various types of fractures from low trauma events; "fragility fracture", "stress fracture", "insufficiency fracture", "fatigue fracture", "pathologic fracture", etc. The definitions of these terms and clinical characteristics of these fractures are discussed. Also state-of-the-art bone quality assessments; Finite element analysis of clinical CT scans, assessments of the Microdamage, and the Cross-links of Collagen are introduced in this review.

  15. Alloy development and mechanical properties of nickel aluminide (Ni sub 3 Al) alloys

    SciTech Connect

    Liu, C.T.; Sikka, V.K.; Horton, J.A.; Lee, E.H.

    1988-08-01

    This report summarizes recent alloy development of nickel aluminides for structural applications. Boron-doped Ni{sub 3}Al showed severe embrittlement when tested in oxidizing environments above 300{degrees}C. The embrittlement is due to a dynamic effect, which can be alleviated by alloying with 8 at. % Cr. The chromium-modified aluminide alloys possess a good combination of strength and ductility for use at temperatures to 1000{degrees}C. The hot ductility and fabricability of the aluminide alloys can be substantially improved by reducing the zirconium content to below 0.35 at. %. Material processing of large aluminide heats has been demonstrated by both conventional and innovative techniques. Mechanical properties of the aluminide alloys were characterized at temperatures to 1200{degrees}C. Grain size, which is the main difference between the materials produced by the various processing techniques, is the major metallurgical parameter that strongly influences the mechanical properties of the aluminide alloys. 35 refs., 20 figs., 11 tabs.

  16. Effect of SiC reinforcement on the deformation and fracture micromechanisms of Al-Li alloys

    PubMed

    Poza; Llorca

    1999-11-01

    The effect of SiC reinforcement on the microstructure of a naturally aged 8090 Al alloy as well as on the deformation and fracture micromechanisms was investigated. To this end, the microstructural characteristics (grain and reinforcement morphology, precipitate structure) were determined in the unreinforced alloy and in the composite reinforced with 15 vol.% SiC particles. The materials were tested under monotonic tension and fully reversed cyclic deformation and then carefully analysed through scanning and transmission electron microscopy to find the dominant deformation and failure processes for each material and loading condition. It was found that the dispersion of the SiC particles restrained the formation of elongated grains during extrusion and inhibited the precipitation of Al3Li. As a result, the plastic deformation in the composite was homogeneous, while strain localization in slip bands was observed in the unreinforced alloy specimens tested in tension and in fatigue. The unreinforced alloy failed by transgranular shear along the slip bands during monotonic deformation, whereas fracture was initiated by grain boundary delamination, promoted by the stress concentrations induced by the slip bands, during cyclic deformation. The fracture of the composite was precipitated by the progressive fracture of the SiC reinforcements during monotonic and cyclic deformation.

  17. Brittle Fracture Resistance of Chinga Ataxite at Different Mechanical Loading Conditions

    NASA Astrophysics Data System (ADS)

    Grokhovsky, V. I.; Gladkovsky, S. V.

    2016-08-01

    In this study comparative results of Chinga meteorite material fracture resistance evaluation at different test temperatures and loading conditions using fracture mechanics approach as well as fractographic data analysis are presented.

  18. Mechanics and fracture of hybrid material interface bond

    NASA Astrophysics Data System (ADS)

    Wang, Jialai

    Considering current and future applications of hybrid materials and structures in civil engineering, the strength and durability of interface bond between the conventional materials and composites are critical to development of such products. Conventional methods mostly used for analysis of isotropic materials may not be well suitable or accurate enough for a system made of anisotropic materials with relatively low shear stiffness. A need exists for developing more accurate and explicit analytical solutions for hybrid material interface analysis and related novel experimental characterization techniques. In this study, a combined analytical and experimental approach to characterize hybrid material interface bond is developed. Using a shear deformable plate theory and an elastic interface model, a mechanics approach for interface analysis of hybrid material bond under general loading is first proposed. The resulting closed-form solution of interface stress distribution is used to compute strain energy release rate (SERB) and stress intensity factor (SIF) of the interface with or without adhesive bond. This approach is then extended to delamination of composite structures under generic loading conditions. Second, novel experimental approaches for characterization of hybrid material bonded interfaces are presented. To account for the crack tip deformations, a tapered beam on elastic foundation (TBEF) is developed. Based on the TBEF model, analysis and design of two novel fracture specimens, Tapered Double Cantilever Beam (TDCB) and Tapered End Notched Flexure (TENF), are proposed, and they are effectively used in fracture toughness tests of bonded interface under Mode-I and Mode-II loadings, respectively. A constant compliance rate change over certain crack length range is achieved for the TDCB and TENF specimens, and it alleviates the necessity of experimental compliance calibration tests. The fracture toughness data obtained from the experiments are useful to

  19. Re Effects on Phase Stability and Mechanical Properties of MoSS+Mo3Si+Mo5SiB2 alloys

    SciTech Connect

    Yang, Ying; Bei, Hongbin; George, Easo P; Tiley, Jaimie

    2013-01-01

    Because of their high melting points and good oxidation resistance Mo-Si-B alloys are of interest as potential ultrahigh-temperature structural materials. But their major drawbacks are poor ductility and fracture toughness at room temperature. Since alloying with Re has been suggested as a possible solution, we investigate here the effects of Re additions on the microstructure and mechanical properties of a ternary alloy with the composition Mo-12.5Si-8.5B (at.%). This alloy has a three-phase microstructure consisting of Mo solid-solution (MoSS), Mo3Si, and Mo5SiB2 and our results show that up to 8.4 at.% Re can be added to it without changing its microstructure or forming any brittle phase at 1600 C. Three-point bend tests using chevron-notched specimens showed that Re did not improve fracture toughness of the three-phase alloy. Nanoindentation performed on the MoSS phase in the three-phase alloy showed that Re increases Young s modulus, but does not lower hardness as in some Mo solid solution alloys. Based on our thermodynamic calculations and microstructural analyses, the lack of a Re softening effect is attributed to the increased Si levels in the Re-containing MoSS phase since Si is known to increase its hardness. This lack of softening is possibly why there is no Re-induced improvement in fracture toughness.

  20. Dynamic Fracture Initiation Toughness at Elevated Temperatures With Application to the New Generation of Titanium Aluminide Alloys. Chapter 8

    NASA Technical Reports Server (NTRS)

    Shazly, Mostafa; Prakash, Vikas; Draper, Susan; Shukla, Arun (Editor)

    2006-01-01

    Recently, a new generation of titanium aluminide alloy, named Gamma-Met PX, has been developed with better rolling and post-rolling characteristics. I'revious work on this alloy has shown the material to have higher strengths at room and elevated temperatures when compared with other gamma titanium aluminides. In particular, this new alloy has shown increased ductility at elevated temperatures under both quasi-static and high strain rate uniaxial compressive loading. However, its high strain rate tensile ductility at room and elevated temperatures is limited to approx. 1%. In the present chapter, results of a study to investigate the effects of loading rate and test temperature on the dynamic fracture initiation toughness in Gamma-Met PX are presented. Modified split Hopkinson pressure bar was used along with high-speed photography to determine the crack initiation time. Three-point bend dynamic fracture experiments were conducted at impact speeds of approx. 1 m/s and tests temperatures of up-to 1200 C. The results show that thc dynamic fracture initiation toughness decreases with increasing test temperatures beyond 600 C. Furthermore, thc effect of long time high temperature air exposure on the fracture toughness was investigated. The dynamic fracture initiation toughness was found to decrease with increasing exposure time. The reasons behind this drop are analyzed and discussed.

  1. Al-Li alloy AA2198's very high cycle fatigue crack initiation mechanism and its fatigue thermal effect

    NASA Astrophysics Data System (ADS)

    Xu, Luopeng; Cao, Xiaojian; Chen, Yu; Wang, Qingyuan

    2015-10-01

    AA2198 alloy is one of the third generation Al-Li alloys which have low density, high elastic modulus, high specific strength and specific stiffness. Compared With the previous two generation Al-Li alloys, the third generation alloys have much improved in alloys strength, corrosion resistance and weldable characteristic. For these advantages, the third generation Al-Li alloys are used as aircraft structures, such as C919 aviation airplane manufactured by China and Russia next generation aviation airplane--MS-21. As we know, the aircraft structures are usually subjected to more than 108 cycles fatigue life during 20-30 years of service, however, there is few reported paper about the third generation Al-Li alloys' very high cycle fatigue(VHCF) which is more than 108 cycles fatigue. The VHCF experiment of AA2198 have been carried out. The two different initiation mechanisms of fatigue fracture have been found in VHCF. The cracks can initiate from the interior of the testing material with lower stress amplitude and more than 108 cycles fatigue life, or from the surface or subsurface of material which is the dominant reason of fatigue failures. During the experiment, the infrared technology is used to monitor the VHCF thermal effect. With the increase of the stress, the temperature of sample is also rising up, increasing about 15 °C for every 10Mpa. The theoretical thermal analysis is also carried out.

  2. Mechanism for Corrosion Prevention by a Mechanical Plating of Uniform Zinc-Iron Alloy

    NASA Astrophysics Data System (ADS)

    Kasai, Naoya; Kaku, Yoshihiko; Okazaki, Shinji; Hirai, Kuninori

    2016-09-01

    In situ electrochemical monitoring with a three-electrode cell was applied to investigate the anti-corrosion properties of a mechanical zinc-iron alloy plating. Several electron probe microanalyses were also conducted to identify the chemical elements in the plating. The results indicated the formation of a Zn-Fe intermetallic compound, which allowed a mechanism for corrosion prevention to be proposed. In the proposed mechanism, Zn(OH)2 plays a significant role in the corrosion prevention of steel alloys.

  3. Analysis Of Transport Properties of Mechanically Alloyed Lead Tin Telluride

    NASA Astrophysics Data System (ADS)

    Krishna, Rajalakshmi

    The work described in this thesis had two objectives. The first objective was to develop a physically based computational model that could be used to predict the electronic conductivity, Seebeck coefficient, and thermal conductivity of Pb1-xSnxTe alloys over the 400 K to 700 K temperature as a function of Sn content and doping level. The second objective was to determine how the secondary phase inclusions observed in Pb1-xSn xTe alloys made by consolidating mechanically alloyed elemental powders impact the ability of the material to harvest waste heat and generate electricity in the 400 K to 700 K temperature range. The motivation for this work was that though the promise of this alloy as an unusually efficient thermoelectric power generator material in the 400 K to 700 K range had been demonstrated in the literature, methods to reproducibly control and subsequently optimize the materials thermoelectric figure of merit remain elusive. Mechanical alloying, though not typically used to fabricate these alloys, is a potential method for cost-effectively engineering these properties. Given that there are deviations from crystalline perfection in mechanically alloyed material such as secondary phase inclusions, the question arises as to whether these defects are detrimental to thermoelectric function or alternatively, whether they enhance thermoelectric function of the alloy. The hypothesis formed at the onset of this work was that the small secondary phase SnO2inclusions observed to be present in the mechanically alloyed Pb1-xSnxTe would increase the thermoelectric figure of merit of the material over the temperature range of interest. It was proposed that the increase in the figure of merit would arise because the inclusions in the material would not reduce the electrical conductivity to as great an extent as the thermal conductivity. If this were to be true, then the experimentally measured electronic conductivity in mechanically alloyed Pb1-xSnxTe alloys that have

  4. Characterization of Fatigue Fracture in Ni-20 Pct Cr Alloys Using White Light Interference Microscopy and Scanning Probe Microscopy

    NASA Astrophysics Data System (ADS)

    Nalladega, V.; Sathish, S.; Abburi, S.; Gigliotti, M. F. X.; Subramanian, P. R.

    2011-04-01

    Nanostructured and ultra-fine-grained metals and alloys are becoming of engineering interest. However, little is known about the influence of grain refinement on fatigue crack behavior. In this study, fatigue crack growth behavior and the key microstructural features controlling the fatigue fracture in nanocrystalline and ultra-fine-grain nickel alloys, processed using different techniques, were investigated. White light interference microscopy as well as the combination of atomic force microscopy (AFM) and ultrasonic force microscopy (UFM) were used to characterize the fractured surfaces of the metals. The role of grain size on the fatigue crack growth resistance and the effect of fracture surface roughness on the crack growth rate were evaluated. The combination of AFM and UFM is presented as a complementary tool to scanning electron microscopy in the fractography of metals.

  5. Probabilistic/Fracture-Mechanics Model For Service Life

    NASA Technical Reports Server (NTRS)

    Watkins, T., Jr.; Annis, C. G., Jr.

    1991-01-01

    Computer program makes probabilistic estimates of lifetime of engine and components thereof. Developed to fill need for more accurate life-assessment technique that avoids errors in estimated lives and provides for statistical assessment of levels of risk created by engineering decisions in designing system. Implements mathematical model combining techniques of statistics, fatigue, fracture mechanics, nondestructive analysis, life-cycle cost analysis, and management of engine parts. Used to investigate effects of such engine-component life-controlling parameters as return-to-service intervals, stresses, capabilities for nondestructive evaluation, and qualities of materials.

  6. (Environmental and geophysical modeling, fracture mechanics, and boundary element methods)

    SciTech Connect

    Gray, L.J.

    1990-11-09

    Technical discussions at the various sites visited centered on application of boundary integral methods for environmental modeling, seismic analysis, and computational fracture mechanics in composite and smart'' materials. The traveler also attended the International Association for Boundary Element Methods Conference at Rome, Italy. While many aspects of boundary element theory and applications were discussed in the papers, the dominant topic was the analysis and application of hypersingular equations. This has been the focus of recent work by the author, and thus the conference was highly relevant to research at ORNL.

  7. Fracture mechanics analyses for skin-stiffener debonding

    NASA Technical Reports Server (NTRS)

    Raju, I. S.; Sistla, R.; Krishnamurthy, T.; Lotts, C. G.

    1993-01-01

    The debond configurations presently subjected to 3D FEM fracture mechanics analyses are respectively of the flange-skin strip and skin-stiffener configuration type. Two methods employing the virtual crack closure technique were used to evaluate the strain energy release rate, or 'G-value' distributions across the debond front. Both methods yielded nearly identical G-value distributions for the debond configurations studied; they were compared with plane strain and shell analyses results from the literature for the flange skin strip configuration, and found to be in good agreement. Mode II is dominant for the skin-stiffener debond configuration.

  8. Elastic, plastic, and fracture mechanisms in graphene materials

    NASA Astrophysics Data System (ADS)

    Daniels, Colin; Horning, Andrew; Phillips, Anthony; Massote, Daniel V. P.; Liang, Liangbo; Bullard, Zachary; Sumpter, Bobby G.; Meunier, Vincent

    2015-09-01

    In both research and industry, materials will be exposed to stresses, be it during fabrication, normal use, or mechanical failure. The response to external stress will have an important impact on properties, especially when atomic details govern the functionalities of the materials. This review aims at summarizing current research involving the responses of graphene and graphene materials to applied stress at the nanoscale, and to categorize them by stress-strain behavior. In particular, we consider the reversible functionalization of graphene and graphene materials by way of elastic deformation and strain engineering, the plastic deformation of graphene oxide and the emergence of such in normally brittle graphene, the formation of defects as a response to stress under high temperature annealing or irradiation conditions, and the properties that affect how, and mechanisms by which, pristine, defective, and polycrystalline graphene fail catastrophically during fracture. Overall we find that there is significant potential for the use of existing knowledge, especially that of strain engineering, as well as potential for additional research into the fracture mechanics of polycrystalline graphene and device functionalization by way of controllable plastic deformation of graphene.

  9. Elastic, plastic, and fracture mechanisms in graphene materials.

    PubMed

    Daniels, Colin; Horning, Andrew; Phillips, Anthony; Massote, Daniel V P; Liang, Liangbo; Bullard, Zachary; Sumpter, Bobby G; Meunier, Vincent

    2015-09-23

    In both research and industry, materials will be exposed to stresses, be it during fabrication, normal use, or mechanical failure. The response to external stress will have an important impact on properties, especially when atomic details govern the functionalities of the materials. This review aims at summarizing current research involving the responses of graphene and graphene materials to applied stress at the nanoscale, and to categorize them by stress-strain behavior. In particular, we consider the reversible functionalization of graphene and graphene materials by way of elastic deformation and strain engineering, the plastic deformation of graphene oxide and the emergence of such in normally brittle graphene, the formation of defects as a response to stress under high temperature annealing or irradiation conditions, and the properties that affect how, and mechanisms by which, pristine, defective, and polycrystalline graphene fail catastrophically during fracture. Overall we find that there is significant potential for the use of existing knowledge, especially that of strain engineering, as well as potential for additional research into the fracture mechanics of polycrystalline graphene and device functionalization by way of controllable plastic deformation of graphene.

  10. A comparison of the stress corrosion cracking susceptibility of commercially pure titanium grade 4 in Ringer's solution and in distilled water: a fracture mechanics approach.

    PubMed

    Roach, Michael D; Williamson, R Scott; Thomas, Joseph A; Griggs, Jason A; Zardiackas, Lyle D

    2014-01-01

    From the results of laboratory investigations reported in the literature, it has been suggested that stress corrosion cracking (SCC) mechanisms may contribute to early failures in titanium alloys that have elevated oxygen concentrations. However, the susceptibility of titanium alloys to SCC in physiological environments remains unclear. In this study, a fracture mechanics approach was used to examine the SCC susceptibility of CP titanium grade 4 in Ringer's solution and distilled de-ionized (DI) water, at 37°C. The study duration was 26 weeks, simulating the non-union declaration of a plated fracture. Four wedge loads were used corresponding to 86-95% of the alloy's ligament yield load. The longest cracks were measured to be 0.18 mm and 0.10 mm in Ringer's solution and DI water, respectively. SEM analysis revealed no evidence of extensive fluting and quasi-cleavage fracture features which, in literature reports, were attributed to SCC. We thus postulate that the Ringer's solution accelerated the wedge-loaded crack growth without producing the critical stresses needed to change the fracture mechanism. Regression analysis of the crack length results led to a significant best-fit relationship between crack growth velocity (independent variable) and test electrolyte, initial wedge load, and time of immersion of specimen in electrolyte (dependent variables).

  11. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}< 1 0overline{1} 0 rangle and \\{ {1 0overline{1} 0 }\\}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  12. Tensile and fracture toughness properties of the nanostructured oxide dispersion strengthened ferritic alloy 13Cr-1W-0.3Ti-0.3Y 2O 3

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.; Odette, G. R.; Yamamoto, T.; Gragg, D.

    2011-10-01

    The realization of fusion power as an attractive energy source requires advanced structural materials that can cope with ultra-severe thermo-mechanical loads and high neutron fluxes experienced by fusion power plant components, such as the first wall, divertor and blanket structures. Towards this end, two variants of a 13Cr-1W-0.3Ti-0.3Y 2O 3 reduced activation ferritic (RAF-) ODS steel were produced by ball milling phase blended Fe-13Cr-1W, 0.3Y 20 3 and 0.3Ti powders in both argon and hydrogen atmospheres. The milled powders were consolidated by hot isostatic pressing (HIP). The as-HIPed alloys were then hot rolled into 6 mm plates. Microstructural, tensile and fracture toughness characterization of the hot rolled alloys are summarized here and compared to results previously reported for the as-HIPed condition.

  13. [Current concepts of the mechanisms of formation of gunshot fractures].

    PubMed

    Pigolkin, Iu I; Dubrovin, I A; Leonov, S V; Mikhaĭlenko, A V; Dubrovin, A I; Zotkin, D A

    2013-01-01

    The mechanisms of formation of gunshot fractures in flat bones inflicted by a semispherical bullet were investigated using expert and experimental materials. The process of crack formation was considered in terms of the Hertzian contact problem and the Hill-Johnson model. It was shown that the fracture develops as a result of combination of stresses and strains in the bone tissue leading to the formation of a hydrostatic nucleus prior to tissue fragmentation. Dynamic fluctuations (waves) generated in the zone of hydrostatic compression resulting from the gunshot injury propagate with the velocity of sound from the nucleus in the direction of the bullet movement. According to the Hill-Johnson model, the waves propagate in the direction of the impact within a parabolically expanding space; this accounts for the mechanism of formation of parabolic cracks and the specific shape of the defect that the bullet produces in the flat bones. The dynamic load applied by means of an indentor forms at a higher rate than the velocity of sound in the affected material. It gives reason to consider the effect of a bullet moving with the speed of 250 m/s as quasi-static loading. The results obtained in this study make a contribution to the theory of impact effect of a bullet and provide a deeper insight into the physical nature of the direct and sideway action of a gunshot projectile. Moreover, they explain the cause behind the widening of the outlet part of the perforating fracture in the flat bones. PMID:25474911

  14. Understanding Plasticity and Fracture in Aluminum Alloys and their Composites by 3D X-ray Synchrotron Tomography and Microdiffraction

    NASA Astrophysics Data System (ADS)

    Hruby, Peter

    Aluminum alloys and their composites are attractive materials for applications requiring high strength-to-weight ratios and reasonable cost. Many of these applications, such as those in the aerospace industry, undergo fatigue loading. An understanding of the microstructural damage that occurs in these materials is critical in assessing their fatigue resistance. Two distinct experimental studies were performed to further the understanding of fatigue damage mechanisms in aluminum alloys and their composites, specifically fracture and plasticity. Fatigue resistance of metal matrix composites (MMCs) depends on many aspects of composite microstructure. Fatigue crack growth behavior is particularly dependent on the reinforcement characteristics and matrix microstructure. The goal of this work was to obtain a fundamental understanding of fatigue crack growth behavior in SiC particle-reinforced 2080 Al alloy composites. In situ X-ray synchrotron tomography was performed on two samples at low (R=0.1) and at high (R=0.6) R-ratios. The resulting reconstructed images were used to obtain three-dimensional (3D) rendering of the particles and fatigue crack. Behaviors of the particles and crack, as well as their interaction, were analyzed and quantified. Four-dimensional (4D) visual representations were constructed to aid in the overall understanding of damage evolution. During fatigue crack growth in ductile materials, a plastic zone is created in the region surrounding the crack tip. Knowledge of the plastic zone is important for the understanding of fatigue crack formation as well as subsequent growth behavior. The goal of this work was to quantify the 3D size and shape of the plastic zone in 7075 Al alloys. X-ray synchrotron tomography and Laue microdiffraction were used to non-destructively characterize the volume surrounding a fatigue crack tip. The precise 3D crack profile was segmented from the reconstructed tomography data. Depth-resolved Laue patterns were obtained using

  15. Mechanical biocompatibilities of titanium alloys for biomedical applications.

    PubMed

    Niinomi, Mitsuo

    2008-01-01

    Young's modulus as well as tensile strength, ductility, fatigue life, fretting fatigue life, wear properties, functionalities, etc., should be adjusted to levels that are suitable for structural biomaterials used in implants that replace hard tissue. These factors may be collectively referred to as mechanical biocompatibilities. In this paper, the following are described with regard to biomedical applications of titanium alloys: the Young's modulus, wear properties, notch fatigue strength, fatigue behaviour on relation to ageing treatment, improvement of fatigue strength, fatigue crack propagation resistance and ductility by the deformation-induced martensitic transformation of the unstable beta phase, and multifunctional deformation behaviours of titanium alloys.

  16. Microstructure and mechanical properties of eutectic nickel alloy coatings

    NASA Astrophysics Data System (ADS)

    Bezborodov, V. P.; Saraev, Yu N.

    2016-04-01

    The paper discusses the peculiarities of a structure and a coating composition after reflow. It was established that the structure of coatings from nickel alloy is a solid solution based on nickel, the eutectic of γ-Ni+Ni3B composition and dispersed reinforcing particles. The content of alloying elements in the initial powder material determines the type of the coating structure and the formation of hypoeutectic or hypereutectic structures. The influence of formation conditions on the structure and physical-mechanical properties of the coatings is considered in this paper.

  17. Fatigue and fracture mechanics in pressure vessels and piping. PVP-Volume 304

    SciTech Connect

    Mehta, H.S.; Wilkowski, G.; Takezono, S.; Bloom, J.; Yoon, K.; Aoki, S.; Rahman, S.; Nakamura, T.; Brust, F.; Yoshimura, S.

    1995-11-01

    Fracture mechanics and fatigue evaluations are an important part of the structural integrity analyses to assure safe operation of pressure vessels and piping components during their service life. The paper presented in this volume illustrate the application of fatigue and fracture mechanics techniques to assess the structural integrity of a wide variety of Pressure Vessels and Piping components. The papers are organized in six sections: (1) fatigue and fracture--vessels; (2) fatigue and fracture--piping; (3) fatigue and fracture--material property evaluations; (4) constraint effects in fracture mechanics; (5) probabilistic fracture mechanics analyses; and (6) user`s experience with failure assessment diagrams. Separate abstracts were prepared for most of the papers in this book.

  18. Precise Analysis of Microstructural Effects on Mechanical Properties of Cast ADC12 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei; Yamamoto, Masaki; Ohfuji, Hiroaki; Ochi, Toshihiro

    2015-04-01

    The effects of microstructural characteristics (secondary dendrite arm spacing, SDAS) and Si- and Fe-based eutectic structures on the mechanical properties and failure behavior of an Al-Si-Cu alloy are investigated. Cast Al alloy samples are produced using a special continuous-casting technique with which it is easy to control both the sizes of microstructures and the direction of crystal orientation. Dendrite cells appear to grow in the casting direction. There are linear correlations between SDAS and tensile properties (ultimate tensile strength σ UTS, 0.2 pct proof strength σ 0.2, and fracture strain ɛ f). These linear correlations, however, break down, especially for σ UTS vs SDAS and ɛ f vs SDAS, as the eutectic structures become more than 3 μm in diameter, when the strength and ductility ( σ UTS and ɛ f) decrease significantly. For eutectic structures larger than 3 μm, failure is dominated by the brittle eutectic phases, for which SDAS is no longer strongly correlated with σ UTS and ɛ f. In contrast, a linear correlation is obtained between σ 0.2 and SDAS, even for eutectic structures larger than 3 μm, and the eutectic structure does not have a strong effect on yield behavior. This is because failure in the eutectic phases occurs just before final fracture. In situ failure observation during tensile testing is performed using microstructural and lattice characteristics. From the experimental results obtained, models of failure during tensile loading are proposed.

  19. Mechanical Fracturing of Core-Shell Undercooled Metal Particles for Heat-Free Soldering.

    PubMed

    Çınar, Simge; Tevis, Ian D; Chen, Jiahao; Thuo, Martin

    2016-01-01

    Phase-change materials, such as meta-stable undercooled (supercooled) liquids, have been widely recognized as a suitable route for complex fabrication and engineering. Despite comprehensive studies on the undercooling phenomenon, little progress has been made in the use of undercooled metals, primarily due to low yields and poor stability. This paper reports the use of an extension of droplet emulsion technique (SLICE) to produce undercooled core-shell particles of structure; metal/oxide shell-acetate ('/' = physisorbed, '-' = chemisorbed), from molten Field's metal (Bi-In-Sn) and Bi-Sn alloys. These particles exhibit stability against solidification at ambient conditions. Besides synthesis, we report the use of these undercooled metal, liquid core-shell, particles for heat free joining and manufacturing at ambient conditions. Our approach incorporates gentle etching and/or fracturing of outer oxide-acetate layers through mechanical stressing or shearing, thus initiating a cascade entailing fluid flow with concomitant deformation, combination/alloying, shaping, and solidification. This simple and low cost technique for soldering and fabrication enables formation of complex shapes and joining at the meso- and micro-scale at ambient conditions without heat or electricity. PMID:26902483

  20. Mechanical Fracturing of Core-Shell Undercooled Metal Particles for Heat-Free Soldering

    NASA Astrophysics Data System (ADS)

    Çınar, Simge; Tevis, Ian D.; Chen, Jiahao; Thuo, Martin

    2016-02-01

    Phase-change materials, such as meta-stable undercooled (supercooled) liquids, have been widely recognized as a suitable route for complex fabrication and engineering. Despite comprehensive studies on the undercooling phenomenon, little progress has been made in the use of undercooled metals, primarily due to low yields and poor stability. This paper reports the use of an extension of droplet emulsion technique (SLICE) to produce undercooled core-shell particles of structure; metal/oxide shell-acetate (‘/’ = physisorbed, ‘-’ = chemisorbed), from molten Field’s metal (Bi-In-Sn) and Bi-Sn alloys. These particles exhibit stability against solidification at ambient conditions. Besides synthesis, we report the use of these undercooled metal, liquid core-shell, particles for heat free joining and manufacturing at ambient conditions. Our approach incorporates gentle etching and/or fracturing of outer oxide-acetate layers through mechanical stressing or shearing, thus initiating a cascade entailing fluid flow with concomitant deformation, combination/alloying, shaping, and solidification. This simple and low cost technique for soldering and fabrication enables formation of complex shapes and joining at the meso- and micro-scale at ambient conditions without heat or electricity.

  1. Mechanical Fracturing of Core-Shell Undercooled Metal Particles for Heat-Free Soldering

    PubMed Central

    Çınar, Simge; Tevis, Ian D.; Chen, Jiahao; Thuo, Martin

    2016-01-01

    Phase-change materials, such as meta-stable undercooled (supercooled) liquids, have been widely recognized as a suitable route for complex fabrication and engineering. Despite comprehensive studies on the undercooling phenomenon, little progress has been made in the use of undercooled metals, primarily due to low yields and poor stability. This paper reports the use of an extension of droplet emulsion technique (SLICE) to produce undercooled core-shell particles of structure; metal/oxide shell-acetate (‘/’ = physisorbed, ‘-’ = chemisorbed), from molten Field’s metal (Bi-In-Sn) and Bi-Sn alloys. These particles exhibit stability against solidification at ambient conditions. Besides synthesis, we report the use of these undercooled metal, liquid core-shell, particles for heat free joining and manufacturing at ambient conditions. Our approach incorporates gentle etching and/or fracturing of outer oxide-acetate layers through mechanical stressing or shearing, thus initiating a cascade entailing fluid flow with concomitant deformation, combination/alloying, shaping, and solidification. This simple and low cost technique for soldering and fabrication enables formation of complex shapes and joining at the meso- and micro-scale at ambient conditions without heat or electricity. PMID:26902483

  2. Evaluation of hydrogen pressure vessels using slow strain rate testing and fracture mechanics analysis

    SciTech Connect

    Murray, S.H.; Desai, V.H.

    1998-12-31

    A total of 108 seamless, forged pressure vessels, fabricated from ASTM A372 type IV (UNS K14508) and type V low alloy steel, are currently in 4,200 psi (29 MPa) gaseous hydrogen (GH{sub 2}) service at the Kennedy Space Center`s (KSC) Space Shuttle Launch Complex 39 (LC-39). The vessels were originally used in 6,000 psi (41 MPa) GH{sub 2} service during the Apollo program. NASA recently received a letter of warning from the manufacturer of the vessels stating that the subject vessels should be now be removed from GH{sub 2} service due to the fact that the ultimate tensile strength (UTS) of many of the vessels exceeds the maximum limit of 126 ksi (869 MPa) now imposed on A372 steel intended for GH{sub 2} service, and therefore are susceptible to hydrogen environment embrittlement. Due to the expense associated with vessel replacement, it was decided to determine by testing and analysis whether or not the vessels needed to be removed from GH{sub 2} service. Slow strain rate testing was performed under hydrogen charging conditions to determine the value of the threshold fracture toughness for sustained loading crack growth in GH{sub 2}, (K{sub H}) for the vessel material, this value was then used in a fracture mechanics safe-life analysis (a 20-year service life was modeled) that indicated the vessels are safe for continued use.

  3. Coupled Flow and Mechanics in Porous and Fractured Media*

    NASA Astrophysics Data System (ADS)

    Martinez, M. J.; Newell, P.; Bishop, J.

    2012-12-01

    Numerical models describing subsurface flow through deformable porous materials are important for understanding and enabling energy security and climate security. Some applications of current interest come from such diverse areas as geologic sequestration of anthropogenic CO2, hydro-fracturing for stimulation of hydrocarbon reservoirs, and modeling electrochemistry-induced swelling of fluid-filled porous electrodes. Induced stress fields in any of these applications can lead to structural failure and fracture. The ultimate goal of this research is to model evolving faults and fracture networks and flow within the networks while coupling to flow and mechanics within the intact porous structure. We report here on a new computational capability for coupling of multiphase porous flow with geomechanics including assessment of over-pressure-induced structural damage. The geomechanics is coupled to the flow via the variation in the fluid pore pressures, whereas the flow problem is coupled to mechanics by the concomitant material strains which alter the pore volume (porosity field) and hence the permeability field. For linear elastic solid mechanics a monolithic coupling strategy is utilized. For nonlinear elastic/plastic and fractured media, a segregated coupling is presented. To facilitate coupling with disparate flow and mechanics time scales, the coupling strategy allows for different time steps in the flow solve compared to the mechanics solve. If time steps are synchronized, the controller allows user-specified intra-time-step iterations. The iterative coupling is dynamically controlled based on a norm measuring the degree of variation in the deformed porosity. The model is applied for evaluation of the integrity of jointed caprock systems during CO2 sequestration operations. Creation or reactivation of joints can lead to enhanced pathways for leakage. Similarly, over-pressures can induce flow along faults. Fluid flow rates in fractures are strongly dependent on the

  4. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1993-02-01

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness.

  5. Superior Mechanical Properties of AlCoCrFeNiTi x High-Entropy Alloys upon Dynamic Loading

    NASA Astrophysics Data System (ADS)

    Jiao, Z. M.; Ma, S. G.; Chu, M. Y.; Yang, H. J.; Wang, Z. H.; Zhang, Y.; Qiao, J. W.

    2016-02-01

    High-entropy alloys with composition of AlCoCrFeNiTi x ( x: molar ratio; x = 0, 0.2, 0.4) under quasi-static and dynamic compression exhibit excellent mechanical properties. A positive strain-rate sensitivity of yield strength and the strong work-hardening behavior during plastic flows dominate upon dynamic loading in the present alloy system. The constitutive relationships are extracted to model flow behaviors by employing the Johnson-Cook constitutive model. Upon dynamic loading, the ultimate strength and fracture strain of AlCoCrFeNiTi x alloys are superior to most of bulk metallic glasses and in situ metallic glass matrix composites.

  6. Nanoscale shape-memory alloys for ultrahigh mechanical damping.

    PubMed

    San Juan, Jose; Nó, Maria L; Schuh, Christopher A

    2009-07-01

    Shape memory alloys undergo reversible transformations between two distinct phases in response to changes in temperature or applied stress. The creation and motion of the internal interfaces between these phases during such transformations dissipates energy, making these alloys effective mechanical damping materials. Although it has been shown that reversible phase transformations can occur in nanoscale volumes, it is not known whether these transformations have a sample size dependence. Here, we demonstrate that the two phases responsible for shape memory in Cu-Al-Ni alloys are more stable in nanoscale pillars than they are in the bulk. As a result, the pillars show a damping figure of merit that is substantially higher than any previously reported value for a bulk material, making them attractive for damping applications in nanoscale and microscale devices. PMID:19581892

  7. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  8. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60wt%Ni, 40wt%Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high titanium content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of titanium and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of titanium alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is studied.

  9. Mechanical Properties and Microstructural Evolution in Al 2014 Alloy Processed Through Multidirectional Cryoforging

    NASA Astrophysics Data System (ADS)

    Joshi, Amit; Kumar, Nikhil; Yogesha, K. K.; Jayaganthan, R.; Nath, S. K.

    2016-07-01

    Mechanical properties and microstructure evolution of Al 2014 alloy subjected to cryoforging (MDF) to a cumulative strain of 1.2, 1.8, and 2.4 were investigated in the present work. The deformed samples after 4 cycles at a cumulative strain of 2.4 shows the formation of ultrafine grain sizes in the range of 100-450 nm with high-angle grain boundaries as observed from TEM analysis. The tensile and hardness of the deformed sample were measured by Universal Testing machine and Vickers hardness Tester, respectively. The tests were also conducted for sample deformed at room temperature to compare with cryo-forged samples. The sample deformed at cryogenic temperature up to a cumulative strain 2.4 shows an improvement of tensile strength, hardness, and apparent fracture toughness (KQ) from 318 MPa to 470 MPa, 103HV to 171 HV, and 23.93 MPa √ m to 37.7 MPa √ m, respectively, with decrease in ductility from 18% to 6% as compared with solution-treated alloy. The cryo-forged Al 2014 alloy exhibits an increment of 7% in tensile strength, 3% in yield strength, and 3% in hardness up to cumulative true strain of 2.4 as compared to the samples forged at room temperature. The improvement in tensile properties of MDFed alloy is attributed to dislocation strengthening and grain boundary strengthening effect at both temperatures. The effective suppression of cross slip and climb at liquid nitrogen temperature improves the strength of cryo-forged sample better than that of room temperature-forged alloy.

  10. Dose dependence of mechanical properties in tantalum and tantalum alloys after low temperature irradiation

    SciTech Connect

    Byun, Thak Sang

    2008-01-01

    The dose dependence of mechanical properties was investigated for tantalum and tantalum alloys after low temperature irradiation. Miniature tensile specimens of three pure tantalum metals, ISIS Ta, Aesar Ta1, Aesar Ta2, and one tantalum alloy, Ta-1W, were irradiated by neutrons in the High Flux Isotope Reactor (HFIR) at ORNL to doses ranging from 0.00004 to 0.14 displacements per atom (dpa) in the temperature range 60 C 100 oC. Also, two tantalum-tungsten alloys, Ta-1W and Ta-10W, were irradiated by protons and spallation neutrons in the LANSCE facility at LANL to doses ranging from 0.7 to 7.5 dpa and from 0.7 to 25.2 dpa, respectively, in the temperature range 50 C 160 oC. Tensile tests were performed at room temperature and at 250oC at nominal strain rates of about 10-3 s-1. All neutron-irradiated materials underwent progressive irradiation hardening and loss of ductility with increasing dose. The ISIS Ta experienced embrittlement at 0.14 dpa, while the other metals retained significant necking ductility. Such a premature embrittlement in ISIS Ta is believed to be because of high initial oxygen concentrations picked up during a pre-irradiation anneal. The Ta-1W and Ta-10W specimens irradiated in spallation condition experienced prompt necking at yield since irradiation doses for those specimens were high ( 0.7 dpa). At the highest dose, 25.2 dpa, the Ta-10W alloy specimen broke with little necking strain. Among the test materials, the Ta-1W alloy displayed the best combination of strength and ductility. The plastic instability stress and true fracture stress were nearly independent of dose. Increasing test temperature decreased strength and delayed the onset of necking at yield.

  11. Fracture Mechanics Modelling of an In Situ Concrete Spalling Experiment

    NASA Astrophysics Data System (ADS)

    Siren, Topias; Uotinen, Lauri; Rinne, Mikael; Shen, Baotang

    2015-07-01

    During the operation of nuclear waste disposal facilities, some sprayed concrete reinforced underground spaces will be in use for approximately 100 years. During this time of use, the local stress regime will be altered by the radioactive decay heat. The change in the stress state will impose high demands on sprayed concrete, as it may suffer stress damage or lose its adhesion to the rock surface. It is also unclear what kind of support pressure the sprayed concrete layer will apply to the rock. To investigate this, an in situ experiment is planned in the ONKALO underground rock characterization facility at Olkiluoto, Finland. A vertical experimental hole will be concreted, and the surrounding rock mass will be instrumented with heat sources, in order to simulate an increase in the surrounding stress field. The experiment is instrumented with an acoustic emission system for the observation of rock failure and temperature, as well as strain gauges to observe the thermo-mechanical interactive behaviour of the concrete and rock at several levels, in both rock and concrete. A thermo-mechanical fracture mechanics study is necessary for the prediction of the damage before the experiment, in order to plan the experiment and instrumentation, and for generating a proper prediction/outcome study due to the special nature of the in situ experiment. The prediction of acoustic emission patterns is made by Fracod 2D and the model later compared to the actual observed acoustic emissions. The fracture mechanics model will be compared to a COMSOL Multiphysics 3D model to study the geometrical effects along the hole axis.

  12. Subtask 12F4: Effects of neutron irradiation on the impact properties and fracture behavior of vanadium-base alloys

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1995-03-01

    Up-to-date results on the effects of neutron irradiation on the impact properties and fracture behavior of V, V-Ti, V-Cr-Ti and V-Ti-Si alloys are presented in this paper, with an emphasis on the behavior of the U.S. reference alloys V-4Cr-4Ti containing 500-1000 wppm Si. Database on impact energy and cluctile-brittle transition temperature (DBTT) has been established from Charpy impact tests of one-third-size specimens irradiated at 420{degrees}C-600{degrees}C up to {approx}50 dpa in lithium environment in fast fission reactors. To supplement the Charpy impact tests fracture behavior was also characterized by quantitative SEM fractography on miniature tensile and disk specimens that were irradiated to similar conditions and fractured at -196{degrees}C to 200{degrees}C by multiple bending. For similar irradiation conditions irradiation-induced increase in DBTT was influenced most significantly by Cr content, indicating that irradiation-induced clustering of Cr atoms takes place in high-Cr (Cr {ge} 7 wt.%) alloys. When combined contents of Cr and Ti were {le}10 wt.%, effects of neutron irradiation on impact properties and fracture behavior were negligible. For example, from the Charpy-impact and multiple-bend tests there was no indication of irradiation-induced embrittlement for V-5Ti, V-3Ti-1Si and the U.S. reference alloy V-4Cr-4Ti after irradiation to {approx}34 dpa at 420{degrees}C to 600{degrees}C, and only ductile fracture was observed for temperatures as low as -196{degrees}C. 14 refs., 8 figs., 1 tab.

  13. NASGRO(registered trademark): Fracture Mechanics and Fatigue Crack Growth Analysis Software

    NASA Technical Reports Server (NTRS)

    Forman, Royce; Shivakumar, V.; Mettu, Sambi; Beek, Joachim; Williams, Leonard; Yeh, Feng; McClung, Craig; Cardinal, Joe

    2004-01-01

    This viewgraph presentation describes NASGRO, which is a fracture mechanics and fatigue crack growth analysis software package that is used to reduce risk of fracture in Space Shuttles. The contents include: 1) Consequences of Fracture; 2) NASA Fracture Control Requirements; 3) NASGRO Reduces Risk; 4) NASGRO Use Inside NASA; 5) NASGRO Components: Crack Growth Module; 6) NASGRO Components:Material Property Module; 7) Typical NASGRO analysis: Crack growth or component life calculation; and 8) NASGRO Sample Application: Orbiter feedline flowliner crack analysis.

  14. Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

    SciTech Connect

    Olvera, S.; Sánchez-Marcos, J.; Palomares, F.J.; Salas, E.; Arce, E.M.; Herrasti, P.

    2014-07-01

    CoNi alloys including Co{sub 30}Ni{sub 70}, Co{sub 50}Ni{sub 50} and Co{sub 70}Ni{sub 30} were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ{sub B}/atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H{sub 2}SO{sub 4} and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H{sub 2}SO{sub 4} and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni{sub x}Co{sub 100-x} alloys were synthesized by mechanical alloying • Milling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions.

  15. Microstructure Evaluation and Mechanical Properties of Low Alloy Cryogenic Steel Processed by Normalizing Treatment

    NASA Astrophysics Data System (ADS)

    Liu, Zili; Liu, Xiqin; Hou, Zhiguo; Zhou, Shuangshuang; Tian, Qingchao

    2016-09-01

    Effects of the normalizing treatment on microstructural evolution, mechanical properties, and impact fracture behavior of 20MnV low alloy cryogenic as-rolled steel were evaluated. The results indicate that grain boundary carbide and acicular ferrite of the as-rolled steel were eliminated and a large amount of nanoscale VC precipitates were observed after 860 °C normalizing treatment. The as-normalized steel had lower strength, higher elongation, and impact absorbed energy than as-rolled steel. The optimal comprehensive mechanical property, especially the superior cryogenic toughness with impact absorbed energy values at -20 and -50 °C were 62 and 40 J, respectively, was obtained at 860 °C. The as-rolled steel contained shearing crack and necking crack simultaneously, while 860 °C as-normalized steel only contained deflecting necking crack, indicating the significant improvement of the toughness.

  16. Effect of high-temperature water and hydrogen on the fracture behavior of a low-alloy reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Roychowdhury, S.; Seifert, H.-P.; Spätig, P.; Que, Z.

    2016-09-01

    Structural integrity of reactor pressure vessels (RPV) is critical for safety and lifetime. Possible degradation of fracture resistance of RPV steel due to exposure to coolant and hydrogen is a concern. In this study tensile and elastic-plastic fracture mechanics (EPFM) tests in air (hydrogen pre-charged) and EFPM tests in hydrogenated/oxygenated high-temperature water (HTW) was done, using a low-alloy RPV steel. 2-5 wppm hydrogen caused embrittlement in air tensile tests at room temperature (25 °C) and at 288 °C, effects being more significant at 25 °C and in simulated weld coarse grain heat affected zone material. Embrittlement at 288 °C is strain rate dependent and is due to localized plastic deformation. Hydrogen pre-charging/HTW exposure did not deteriorate the fracture resistance at 288 °C in base metal, for investigated loading rate range. Clear change in fracture morphology and deformation structures was observed, similar to that after air tests with hydrogen.

  17. Fundamental mechanisms of tensile fracture in aluminum sheet undirectionally reinforced with boron filament

    NASA Technical Reports Server (NTRS)

    Herring, H. W.

    1972-01-01

    Results are presented from an experimental study of the tensile-fracture process in aluminum sheet unidirectionally reinforced with boron filament. The tensile strength of the material is severely limited by a noncumulative fracture mechanism which involves the initiation and sustenance of a chain reaction of filament fractures at a relatively low stress level. Matrix fracture follows in a completely ductile manner. The minimum filament stress for initiation of the fracture mechanism is shown to be approximately 1.17 GN/sq m (170 ksi), and appears to be independent of filament diameter, number of filament layers, and the strength of the filament-matrix bond. All the commonly observed features of tensile fracture surfaces are explained in terms of the observed noncumulative fracture mechanism.

  18. Probabilistic Fracture Mechanics and Optimum Fracture Control Analytical Procedures for a Reusable Solid Rocket Motor Case

    NASA Technical Reports Server (NTRS)

    Hanagud, S.; Uppaluri, B.

    1977-01-01

    A methodology for the reliability analysis of a reusable solid rocket motor case is discussed. The analysis is based on probabilistic fracture mechanics and probability distribution for initial flaw sizes. The developed reliability analysis is used to select the structural design variables of the solid rocket motor case on the basis of minimum expected cost and specified reliability bounds during the projected design life of the case. Effects of failure prevention plans such as nondestructive inspection and the material erosion between missions are also considered in the developed procedure for selection of design variables. The reliability-based procedure can be modified to consider other similar structures of reusable space vehicle systems with different failure prevention plans.

  19. Fracture mechanics of bone--the effects of density, specimen thickness and crack velocity on longitudinal fracture.

    PubMed

    Behiri, J C; Bonfield, W

    1984-01-01

    The fracture mechanics parameters of critical stress intensity factor (Kc) and critical strain energy release rate (Gc) for longitudinal fracture of bovine tibia cortical bone were determined by the compact tension method. It was demonstrated that, for a given bone density, Kc and Gc depended on the loading rate, and resultant crack velocity, with a maximum in fracture toughness (Kc approximately 6.3 MNm-3/2, Gc approximately 2900 Jm-2) at a crack velocity approximately 10(-3) ms-1. For a given loading rate, or crack velocity, an increase in bone density, in the range from 1.92 to 2.02 Mgm-3, produced increases in Kc and Gc, but a variation in specimen thickness (from 0.5 to 2 mm) had no effect on the measured fracture mechanics parameters. PMID:6715385

  20. Analysis of fracture toughness in the transition-temperature region of an Mn-Mo-Ni low-alloy steel

    NASA Astrophysics Data System (ADS)

    Kim, Sangho; Hwang, Byoungchul; Lee, Sunghak; Lee, Sunghak

    2003-06-01

    This study is concerned with the analysis of fracture toughness in the transition region of an Mn-Mo-Ni low-alloy steel, in accordance with the ASTM E1921 standard test method. Elastic-plastic cleavage fracture toughness ( K Jc ) was determined by three-point bend tests, using precracked Charpy V-notch (PCVN) specimens, and relationships between K Jc , the critical component of J ( J c ), critical distance ( X c ), stretch-zone width (SZW), local fracture stress, and plane-strain fracture toughness ( K Ic were discussed on the basis of the cleavage fracture behavior in the transition region. The master curve and the 95 pct confidence curves well explained the variation in the measured K Jc , and the Weibull slope measured on the Weibull plots was consistent with the theoretical slope of 4. Fractographic observation indicated that X c linearly increased with increasing J c , and that the SZW had a good correlation with K Jc , irrespective of the test temperature. In addition, the local fracture stress was independent of the test temperature, because the tempered bainitic steel used in this study showed a propagation-controlled cleavage fracture behavior.

  1. Effect of Grain Refinement on the Mechanical Behaviour of an Al6061 Alloy at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Moreno-Valle, E.; Perez-Prado, M. T.; Murashkin, M. Yu.; Valiev, R. Z.; Bobruk, E. V.; Sabirov, I.

    2011-05-01

    A solution treated coarse grained (CG) Al6061 was subjected to high pressure torsion (HPT) at room temperature resulting in the formation of a homogeneous ultra-fine grained (UFG) microstructure with an average grain size of 170 nm. Tensile tests were performed at room temperature (RT) and liquid nitrogen temperature (LNT). The as-HPT UFG Al6061 alloy shows an increased strength at both RT and LNT. The decrease of testing temperature results in increased flow stress and in enhanced elongation to failure in both CG and UFG samples. The ratio σyLNT/σyRT was found to be larger for the CG Al6061 than for the UFG Al6061. Both surface relief and fracture surface observations were performed. The effect of the grain size and of the testing temperature on the mechanical behaviour of the Al6061 alloy is analyzed in detail. It is suggested that the solute atoms play an important role in the plastic deformation of the UFG Al6061 alloy.

  2. Effect of Grain Refinement on the Mechanical Behaviour of an Al6061 Alloy at Cryogenic Temperatures

    SciTech Connect

    Moreno-Valle, E.; Sabirov, I.; Murashkin, M. Yu.; Valiev, R. Z.; Bobruk, E. V.; Perez-Prado, M. T.

    2011-05-04

    A solution treated coarse grained (CG) Al6061 was subjected to high pressure torsion (HPT) at room temperature resulting in the formation of a homogeneous ultra-fine grained (UFG) microstructure with an average grain size of 170 nm. Tensile tests were performed at room temperature (RT) and liquid nitrogen temperature (LNT). The as-HPT UFG Al6061 alloy shows an increased strength at both RT and LNT. The decrease of testing temperature results in increased flow stress and in enhanced elongation to failure in both CG and UFG samples. The ratio {sigma}{sub y}{sup LNT}/{sigma}{sub y}{sup RT} was found to be larger for the CG Al6061 than for the UFG Al6061. Both surface relief and fracture surface observations were performed. The effect of the grain size and of the testing temperature on the mechanical behaviour of the Al6061 alloy is analyzed in detail. It is suggested that the solute atoms play an important role in the plastic deformation of the UFG Al6061 alloy.

  3. Fracture Mechanics Analysis of LH2 Feed Line Flow Liners

    NASA Technical Reports Server (NTRS)

    James, Mark A.; Dawicke, David S.; Brzowski, Matthew B.; Raju, Ivatury S.; Elliott, Kenny B.; Harris, Charles E.

    2006-01-01

    Inspections of the Space Shuttle Main Engine revealed fatigue cracks growing from slots in the flow liner of the liquid hydrogen (LH2) feed lines. During flight, the flow liners experience complex loading induced by flow of LH2 and the resonance characteristics of the structure. The flow liners are made of Inconel 718 and had previously not been considered a fracture critical component. However, fatigue failure of a flow liner could have catastrophic effect on the Shuttle engines. A fracture mechanics study was performed to determine if a damage tolerance approach to life management was possible and to determine the sensitivity to the load spectra, material properties, and crack size. The load spectra were derived separately from ground tests and material properties were obtained from coupon tests. The stress-intensity factors for the fatigue cracks were determined from a shell-dynamics approach that simulated the dominant resonant frequencies. Life predictions were obtained using the NASGRO life prediction code. The results indicated that adequate life could not be demonstrated for initial crack lengths of the size that could be detected by traditional NDE techniques.

  4. Elastic plastic fracture mechanics methodology for surface cracks

    NASA Technical Reports Server (NTRS)

    Ernst, Hugo A.; Boatwright, D. W.; Curtin, W. J.; Lambert, D. M.

    1993-01-01

    The Elastic Plastic Fracture Mechanics (EPFM) Methodology has evolved significantly in the last several years. Nevertheless, some of these concepts need to be extended further before the whole methodology can be safely applied to structural parts. Specifically, there is a need to include the effect of constraint in the characterization of material resistance to crack growth and also to extend these methods to the case of 3D defects. As a consequence, this project was started as a 36 month research program with the general objective of developing an EPFM methodology to assess the structural reliability of pressure vessels and other parts of interest to NASA containing defects. This report covers a computer modelling algorithm used to simulate the growth of a semi-elliptical surface crack; the presentation of a finite element investigation that compared the theoretical (HRR) stress field to that produced by elastic and elastic-plastic models; and experimental efforts to characterize three dimensional aspects of fracture present in 'two dimensional', or planar configuration specimens.

  5. Duplex precipitates and their effects on the room-temperature fracture behaviour of a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Liaw, Peter K.

    2015-03-23

    Duplex precipitates are presented in a NiAl-strengthened ferritic alloy. They were characterized by the ultra-small angle X-ray scattering and transmission electron microscope. Fine cooling precipitates with the size of several to tens of nanometres harden the matrix considerably at room temperature. Cracks are likely to initiate from precipitates, and coalesce and propagate quickly through the matrix due to the excessive hardening effect of cooling precipitates, which lead to the premature fracture of NiAl-strengthened ferritic alloys.

  6. Fracture and mechanical stratigraphy for Mississippian-Pennsylvanian age carbonates, Ozark Dome, NW Arkansas

    NASA Astrophysics Data System (ADS)

    Peppers, M.; Burberry, C. M.

    2014-12-01

    Identifying natural fracture patterns in an area gives a detailed look into the local tectonic history. Comparing those fractures to the mechanical properties of the rocks provides key insights into predicting fractures in the subsurface. The Ozark Dome is an ideal study area for fracture research due to multiple fracturing events resulting from the multi-stage deformation Ouachita Orogeny during the late Paleozoic. This study used field observations of lithology and fracture attributes over ~10 outcrops in the Mississppian-Pennsylvanian (360-298 ma) carbonate sequence of the Ozark Plateau. Outcrops were chosen having excellent lithological exposure up the sequence from the Boone to Atoka formations and with 3D representations of the fracture patterns. In all, the area investigated covered nearly 60 square miles. Fracture attributes collected included fracture intensity, length, and abutting relationships; and rock hardness data collected from a Schmidt Hammer. Data was analyzed using programs such as Stereonet and MOVE structural software that generated rose diagrams, structural cross sections, and products. Initial results indicate 4 main fracture orientations that resulted from at least 3 discrete phases of deformation during the Miss-Penn. Initial results also indicate that the present-day mechanical stratigraphy is not the same one that existed during the deformation phases. Work done at the Tiger Blvd. outcrops showed at least 2 distinct mechanical units. Fractures observed at the outcrop did not respect mechanical bed boundaries, and showed no relationship to the differences in mechanical properties observed. This study will aid in the interpretation of fractures in regards to mechanical stratigraphy, which allows for a better understanding of subsurface fracture prediction in carbonate sequences worldwide. Finally, the fracture work here will also help in elucidating the tectonic history of the field area during the Mississippian and Pennsylvanian.

  7. Microstructure and Room Temperature Mechanical Properties of the Ni3Si-BASED Alloy with Titanium Addition

    NASA Astrophysics Data System (ADS)

    Wang, S. K.; Fu, C. C.; Cai, Z. W.; Jian, S. R.; Jang, J. S. C.; Zhang, H. Z.; Hsu, H. C.

    2011-06-01

    The microstructure and room temperature (RT) mechanical properties of the Ni-15Si-2Nb-1Cr-3Ti-0.2B alloy were investigated by means of X-ray diffraction, scanning electron microscopy (SEM), electron probe microanalysis (EPMA), transmission electron microscopy (TEM), and tensile test in air and vacuum. The results of tensile test revealed that the effect of Ti addition can significantly improve the elongation as well as ultimate tensile strength (UTS) (18.3% and 1320 MPa in air, 21% and 1600 MPa in vacuum) in comparison with the Ni-18Si-3Nb-1Cr-0.2B base alloy (10% and 1130 MPa in air, 14% and 1240 MPa in vacuum) at room temperature. In addition, the fracture surface of specimen after tensile test presents a typical transgranular ductile mode, with a fully dimpled fracture pattern. This indicates that the addition of Ti in the Ni-15Si-2Nb-1Cr-3Ti-0.2B alloy can effectively suppress the environmental embrittlement at room temperature. In addition, the Ni-15Si-2Nb-1Cr-3Ti-0.2B alloy exhibits insensitively to the strain rate both in air or vacuum at room temperature.

  8. Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

    SciTech Connect

    Verzasconi, S.L.; Morris, J.W. Jr.

    1989-03-01

    The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090 + In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties. With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains. 17 refs., 3 figs., 3 tabs.

  9. Fracture mechanics of hydroxyapatite single crystals under geometric confinement.

    PubMed

    Libonati, Flavia; Nair, Arun K; Vergani, Laura; Buehler, Markus J

    2013-04-01

    Geometric confinement to the nanoscale, a concept that refers to the characteristic dimensions of structural features of materials at this length scale, has been shown to control the mechanical behavior of many biological materials or their building blocks, and such effects have also been suggested to play a crucial role in enhancing the strength and toughness of bone. Here we study the effect of geometric confinement on the fracture mechanism of hydroxyapatite (HAP) crystals that form the mineralized phase in bone. We report a series of molecular simulations of HAP crystals with an edge crack on the (001) plane under tensile loading, and we systematically vary the sample height whilst keeping the sample and the crack length constant. We find that by decreasing the sample height the stress concentration at the tip of the crack disappears for samples with a height smaller than 4.15nm, below which the material shows a different failure mode characterized by a more ductile mechanism with much larger failure strains, and the strength approaching that of a flaw-less crystal. This study directly confirms an earlier suggestion of a flaw-tolerant state that appears under geometric confinement and may explain the mechanical stability of the reinforcing HAP platelets in bone. PMID:23500480

  10. Microstructure/mechanical property relationships for various thermal treatments of Al-Cu-Mg-X PM aluminum alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1986-01-01

    The thermal response and aging behavior of three 2XXX-series powder metallurgy aluminum alloys have been investigated, using Rockwell B hardness measurements, optical and electron microscopy, and energy-dispersive chemical analysis, in order to correlate microstructure with measured mechanical properties. Results of the thermal response study indicated that an increased solution heat treatment temperature was effective in resolutionizing large primary constituents in the alloy bearing more copper but had no apparent effect on the microconstituents of the other two. Aging studies conducted at room temperature and at 120, 150, and 180 C for times ranging up to 60 days indicated that classic aging response curves, as determined by hardness measurements, occurred at lower aging temperatures than were previously studied for these alloys, as well as at lower aging temperatures than are commonly used for ingot metallurgy alloys of similar compositions. Microstructural examination and fracture surface analysis of peak-aged tension specimens indicated that the highest tensile strengths are associated with extremely fine and homogeneous distributions of theta-prime or S-prime phases combined with low levels of both large constituent particles and dispersoids. Examination of the results suggest that refined solution heat treatments and lower aging temperatures may be necessary to achieve optimum mechanical properties for these 2XXX series alloys.

  11. Simple spline-function equations for fracture mechanics calculations

    NASA Technical Reports Server (NTRS)

    Orange, T. W.

    1979-01-01

    The paper presents simple spline-function equations for fracture mechanics calculations. A spline function is a sequence of piecewise polynomials of degree n greater than 1 whose coefficients are such that the function and its first n-1 derivatives are continuous. Second-degree spline equations are presented for the compact, three point bend, and crack-line wedge-loaded specimens. Some expressions can be used directly, so that for a cyclic crack propagation test using a compact specimen, the equation given allows the cracklength to be calculated from the slope of the load-displacement curve. For an R-curve test, equations allow the crack length and stress intensity factor to be calculated from the displacement and the displacement ratio.

  12. The fracture mechanics of fatigue crack propagation in compact bone.

    PubMed

    Wright, T M; Hayes, W C

    1976-07-01

    The purpose of this investigation was to apply the techniques of fracture mechanics to a study of fatigue crack propagation in compact bone. Small cracks parallel to the long axis of the bone were initiated in standardized specimens of bovine bone. Crack growth was achieved by cyclically loading these specimens. The rate of crack growth was determined from measurements of crack length versus cycles of loading. The stress intensity factor at the tip of the crack was calculated from knowledge of the applied load, the crack length, and the specimen geometry. A strong correlation was found between the experimentally determined crack growth rate and the applied stress intensity. The relationship takes the form of a power law similar to that for other materials. Visual observation and scanning electron microscopy revealed that crack propagation occurred by initiation of subcritical cracks ahead of the main crack.

  13. Microstructural fracture mechanics in high-cycle fatigue

    SciTech Connect

    Rios, E.R. de los; Navarro, A.

    1997-12-31

    Microstructural Fracture Mechanics principles are used to develop a model of crack growth in long life fatigue. In its simplest form microstructural modelling considers the material as a polycrystal of uniform grain size D, with a crack system divided into three zones: the crack, the plastic zone and the microstructural barrier zone. The solution of the equilibrium equation allows for the calculation of the stresses sustained by the crack wake, plastic zone, barrier zone and elastic enclave, and the crack tip plastic displacement {phi}. Crack growth rate is calculated through a Paris type relationship in terms of {phi}, i.e., da/dN = C{phi}{sup n}. Conditions for crack arrest and instability are established.

  14. Microstructures and mechanical properties of compositionally complex Co-free FeNiMnCr18 FCC solid solution alloy

    DOE PAGESBeta

    Wu, Z.; Bei, H.

    2015-07-01

    Recently, a structurally-simple but compositionally-complex FeNiCoMnCr high entropy alloy was found to have excellent mechanical properties (e.g., high strength and ductility). To understand the potential of using high entropy alloys as structural materials for advanced nuclear reactor and power plants, it is necessary to have a thorough understanding of their structural stability and mechanical properties degradation under neutron irradiation. Furthermore, this requires us to develop a similar model alloy without Co because material with Co will make post-neutron-irradiation testing difficult due to the production of the 60Co radioisotope. In order to achieve this goal, a FCC-structured single-phase alloy with amore » composition of FeNiMnCr18 was successfully developed. This near-equiatomic FeNiMnCr18 alloy has good malleability and its microstructure can be controlled by thermomechanical processing. By rolling and annealing, the as-cast elongated-grained-microstructure is replaced by homogeneous equiaxed grains. The mechanical properties (e.g., strength and ductility) of the FeNiMnCr18 alloy are comparable to those of the equiatomic FeNiCoMnCr high entropy alloy. Both strength and ductility increase with decreasing deformation temperature, with the largest difference occurring between 293 and 77 K. Extensive twin-bands which are bundles of numerous individual twins are observed when it is tensile-fractured at 77 K. No twin bands are detected by EBSD for materials deformed at 293 K and higher. Ultimately the unusual temperature-dependencies of UTS and uniform elongation could be caused by the development of the dense twin substructure, twin-dislocation interactions and the interactions between primary and secondary twinning systems which result in a microstructure refinement and hence cause enhanced strain hardening and postponed necking.« less

  15. Effects of proof loads and combined mode loadings on fracture and flaw growth characteristics of aerospace alloys

    NASA Technical Reports Server (NTRS)

    Shah, R. C.

    1974-01-01

    This experimental program was undertaken to determine the effects of (1) combined tensile and bending loadings, (2) combined tensile and shear loadings, and (3) proof overloads on fracture and flaw growth characteristics of aerospace alloys. Tests were performed on four alloys: 2219-T87 aluminum, 5Al-2.5Sn (ELl) titanium, 6Al-4V beta STA titanium and high strength 4340 steel. Tests were conducted in room air, gaseous nitrogen at -200F (144K), liquid nitrogen and liquid hydrogen. Flat center cracked and surface flawed specimens, cracked tube specimens, circumferentially notched round bar and surface flawed cylindrical specimens were tested. The three-dimensional photoelastic technique of stress freezing and slicing was used to determine stress intensity factors for surface flawed cylindrical specimens subjected to tension or torsion. Results showed that proof load/temperature histories used in the tests have a small beneficial effect or no effect on subsequent fracture strength and flaw growth rates.

  16. A mechanism-based approach to modeling ductile fracture.

    SciTech Connect

    Bammann, Douglas J.; Hammi, Youssef; Antoun, Bonnie R.; Klein, Patrick A.; Foulk, James W., III; McFadden, Sam X.

    2004-01-01

    Ductile fracture in metals has been observed to result from the nucleation, growth, and coalescence of voids. The evolution of this damage is inherently history dependent, affected by how time-varying stresses drive the formation of defect structures in the material. At some critically damaged state, the softening response of the material leads to strain localization across a surface that, under continued loading, becomes the faces of a crack in the material. Modeling localization of strain requires introduction of a length scale to make the energy dissipated in the localized zone well-defined. In this work, a cohesive zone approach is used to describe the post-bifurcation evolution of material within the localized zone. The relations are developed within a thermodynamically consistent framework that incorporates temperature and rate-dependent evolution relationships motivated by dislocation mechanics. As such, we do not prescribe the evolution of tractions with opening displacements across the localized zone a priori. The evolution of tractions is itself an outcome of the solution of particular, initial boundary value problems. The stress and internal state of the material at the point of bifurcation provides the initial conditions for the subsequent evolution of the cohesive zone. The models we develop are motivated by in-situ scanning electron microscopy of three-point bending experiments using 6061-T6 aluminum and 304L stainless steel, The in situ observations of the initiation and evolution of fracture zones reveal the scale over which the failure mechanisms act. In addition, these observations are essential for motivating the micromechanically-based models of the decohesion process that incorporate the effects of loading mode mixity, temperature, and loading rate. The response of these new cohesive zone relations is demonstrated by modeling the three-point bending configuration used for the experiments. In addition, we survey other methods with the potential

  17. Fracture mechanics; Proceedings of the Seventeenth National Symposium, Albany, NY, August 7-9, 1984

    NASA Technical Reports Server (NTRS)

    Underwood, J. M. (Editor); Chait, R. (Editor); Smith, C. W. (Editor); Wilhem, D. P. (Editor); Andrews, W. A. (Editor); Newman, J. C. (Editor)

    1986-01-01

    The present conference gives attention to topics in the application of fracture mechanics, subcritical crack growth phenomena, fracture testing methods, ductile fracture behavior, and fracture mechanisms and their analysis. Specific papers treat the resistance curve approach to composite materials characterization, fracture toughness in ductile iron and cast steel, hold-time effects in elevated temperature fatigue crack propagation, creep crack growth under nonsteady conditions, viscoplastic fatigue in a superalloy at elevated temperatures, fracture testing with arc bend specimens, one-point bend impact test application, and a compact mode II fracture specimen. Also discussed are the computation of stable crack growth using the J-integral, the use of plastic energy dissipation to characterize crack growth, the extension of surface cracks under cyclic loading, the minimum time criterion for crack instability in structural materials, dynamic crack propagation and branching under biaxial loading, and boundary layer effects in cracked bodies.

  18. Thermal-Hydrologic-Mechanical Behavior of Single Fractures in EGS Reservoirs

    NASA Astrophysics Data System (ADS)

    Zyvoloski, G.; Kelkar, S.; Yoshioka, K.; Rapaka, S.

    2010-12-01

    Enhanced Geothermal Systems (EGS) rely on the creation a connected fracture system or the enhancement of existing (natural) fractures by hydraulic and chemical treatments. EGS studies at Fenton Hill (New Mexico, USA) and Hijiori (Japan) have revealed that only a limited number of fractures contribute to the effective heat transfer surface area. Thus, the economic viability of EGS depends strongly on the creation and spacing of single fractures in order to efficiently mine heat from given volume of rock. Though there are many similarities between EGS and natural geothermal reservoirs, a major difference between the reservoir types is the (typically) high pumping pressures and induced thermal stresses at the injection wells of an EGS reservoir. These factors can be responsible for fracture dilation/extension and thermal short circuiting and depend strongly on the surrounding state of stress in the reservoir and mechanical properties. We will present results from our study of the thermal-hydrologic-mechanical (THM) behavior of a single fracture in a realistic subsurface stress field. We will show that fracture orientation, the stress environment, fracture permeability structure, and the relationship between permeability changes in a fracture resulting from mechanical displacement are all important when designing and managing an EGS reservoir. Lastly, we present a sensitivity analysis of the important parameters that govern fracture behavior with respect to field measurements. Temperature in high permeability fracture in an EGS reservoir

  19. Effective Hydro-Mechanical Properties of Fluid-Saturated Fracture Networks

    NASA Astrophysics Data System (ADS)

    Pollmann, N.; Vinci, C.; Renner, J.; Steeb, H.

    2015-12-01

    Consideration of hydro-mechanical processes is essential for the characterization of liquid-resources as well as for many engineering applications. Furthermore, the modeling of seismic waves in fractured porous media finds application not only in geophysical exploration but also reservoir management. Fractures exhibit high-aspect-ratio geometries, i.e. they constitute thin and long hydraulic conduits. Motivated by this peculiar geometry, the investigation of the hydro-mechanically coupled processes is performed by means of a hybrid-dimensional modeling approach. The effective material behavior of domains including complex fracture patterns in a porous rock is assessed by investigating the fluid pressure and the solid displacement of the skeleton saturated by compressible fluids. Classical balance equations are combined with a Poiseuille-type flow in the dimensionally reduced fracture. In the porous surrounding rock, the classical Biot-theory is applied. For simple geometries, our findings show that two main fluid-flow processes occur, leak-off from fractures to the surrounding rock and fracture flow within and between the connected fractures. The separation of critical frequencies of the two flow processes is not straightforward, in particular for systems containing a large number of fractures. Our aim is to model three dimensional hydro-mechanically coupled processes within complex fracture patterns and in particular determine the frequency-dependent attenuation characteristics. Furthermore, the effect of asperities of the fracture surfaces on the fracture stiffness and on the hydraulic conductivity will be added to the approach.

  20. Nucleation mechanisms of refined alpha microstructure in beta titanium alloys

    NASA Astrophysics Data System (ADS)

    Zheng, Yufeng

    Due to a great combination of physical and mechanical properties, beta titanium alloys have become promising candidates in the field of chemical industry, aerospace and biomedical materials. The microstructure of beta titanium alloys is the governing factor that determines their properties and performances, especially the size scale, distribution and volume fraction of precipitate phase in parent phase matrix. Therefore in order to enhance the performance of beta titanium alloys, it is critical to obtain a thorough understanding of microstructural evolution in beta titanium alloys upon various thermal and/or mechanical processes. The present work is focusing on the study of nucleation mechanisms of refined alpha microstructure and super-refined alpha microstructure in beta titanium alloys in order to study the influence of instabilities within parent phase matrix on precipitates nucleation, including compositional instabilities and/or structural instabilities. The current study is primarily conducted in Ti-5Al-5Mo-5V-3Cr (wt%, Ti-5553), a commercial material for aerospace application. Refined and super-refined precipitates microstructure in Ti-5553 are obtained under specific accurate temperature controlled heat treatments. The characteristics of either microstructure are investigated in details using various characterization techniques, such as SEM, TEM, STEM, HRSTEM and 3D atom probe to describe the features of microstructure in the aspect of morphology, distribution, structure and composition. Nucleation mechanisms of refined and super-refined precipitates are proposed in order to fully explain the features of different precipitates microstructure in Ti-5553. The necessary thermodynamic conditions and detailed process of phase transformations are introduced. In order to verify the reliability of proposed nucleation mechanisms, thermodynamic calculation and phase field modeling simulation are accomplished using the database of simple binary Ti-Mo system

  1. Determination of parameters of the Johnson-Cook model for the description of deformation and fracture of titanium alloys

    NASA Astrophysics Data System (ADS)

    Buzyurkin, A. E.; Gladky, I. L.; Kraus, E. I.

    2015-03-01

    Stress-strain curves of dynamic loading of VT6, OT4, and OT4-0 titanium-based alloys are constructed on the basis of experimental data, and the Johnson-Cook model parameters are determined. Results of LS-DYNA simulations of the processes of deformation and fracture of the fan casing after its high-velocity impact with a fan blade simulator are presented.

  2. Tin oxidation mechanism in the Sn-Se alloy

    NASA Astrophysics Data System (ADS)

    Duhalde, S.; Arcondo, B.; Nassif, E.; Sirkin, H.

    1988-06-01

    Mössbauer spectroscopy and X-ray diffraction studies performed on powdered samples of Sn-Se alloys allowed us to determine the influence of the chalcogenide bonds in the tin oxidation mechanism. The weak bonds present in the SnSe2 compound increase the tin oxidation kinetics, an effect which is not found in pure tin samples maintained in the same conditions.

  3. Fabrication and Characterization of novel W80Ni10Nb10 alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Saxena, R.; Patra, A.; Karak, S. K.; Pattanaik, A.; Mishra, S. C.

    2016-02-01

    Nanostructured tungsten (W) based alloy with nominal composition of W80Ni10Nb10 (in wt. %) was synthesized by mechanical alloying of elemental powders of tungsten (W), nickel (Ni), niobium (Nb) in a high energy planetary ball-mill for 20 h using chrome steel as grinding media and toluene as process control agent followed by compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h in Ar atmosphere. The phase evolution and the microstructure of the milled powder and consolidated product were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The crystallite size of W in W80Ni10Nb10 powder was reduced from 100 μm at 0 h to 45.6 nm at 10 h and 34.1 nm at 20 h of milling whereas lattice strain increases to 35% at 20 h of milling. The dislocation density shows sharp increase up to 5 h of milling and the rate of increase drops beyond 5 to 20 h of milling. The lattice parameter of tungsten in W80Ni10Nb10 expanded upto 0.04% at 10 h of milling and contracted upto 0.02% at 20 h of milling. The SEM micrograph revealed the presence of spherical and elongated particles in W80Ni10Nb10 powders at 20 h of milling. The particle size decreases from 100 μm to 2 μm with an increase in the milling time from 0 to 20 hours. The crystallite size of W in milled W80Ni10Nb10 alloy as evident from bright field TEM image was in well agreement with the measured crystallite size from XRD. Structure of W in 20 h milled W80Ni10Nb10 alloy was identified by indexing of selected area diffraction (SAD) pattern. Formation of NbNi intermetallic was evident from XRD pattern and SEM micrograph of sintered alloy. Maximum sinterability of 90.8% was achieved in 20 h milled sintered alloy. Hardness and wear study was also conducted to investigate the mechanical behaviour of the sintered product. Hardness of W80Ni10Nb10 alloy reduces with increasing load whereas wear rate increases with increasing load. The evaluated

  4. Deformation and fracture of a composite material based on a high-strength maraging steel covered with a melt-quenched Co69Fe4Cr4Si12B11 alloy layer

    NASA Astrophysics Data System (ADS)

    Sevost'yanov, M. A.; Kolmakov, A. G.; Molokanov, V. V.; Zabolotnyi, V. T.; Umnov, P. P.; Umnova, N. V.

    2011-04-01

    Multifractal analysis is used to study the deformation and fracture of a promising composite material consisting of a wire base made of K17N9M14 maraging steel covered with a surface layer made from a Co69Fe4Cr4Si12B11 amorphous alloy. As compared to its components, this material has a substantially better set of the mechanical properties.

  5. Creep and stress rupture of oxide dispersion strengthened mechanically alloyed Inconel alloy MA 754

    NASA Technical Reports Server (NTRS)

    Howson, T. E.; Tien, J. K.; Stulga, J. E.

    1980-01-01

    The creep and stress rupture behavior of the mechanically alloyed oxide dispersion strengthened nickel-base alloy MA 754 was studied at 760, 982 and 1093 C. Tensile specimens with a fine, highly elongated grain structure, oriented parallel and perpendicular to the longitudinal grain direction were tested at various stresses in air under constant load. It was found that the apparent stress dependence was large, with power law exponents ranging from 19 to 33 over the temperature range studied. The creep activation energy, after correction for the temperature dependence of the elastic modulus, was close to but slightly larger than the activation energy for self diffusion. Rupture was intergranular and the rupture ductility as measured by percentage elongation was generally low, with values ranging from 0.5 to 16 pct. The creep properties are rationalized by describing the creep rates in terms of an effective stress which is the applied stress minus a resisting stress consistent with the alloy microstructure. Values of the resisting stress obtained through a curve fitting procedure are found to be close to the values of the particle by-pass stress for this oxide dispersion strengthened alloy, as calculated from the measured oxide particle distribution.

  6. Corrosion fatigue of biomedical metallic alloys: mechanisms and mitigation.

    PubMed

    Antunes, Renato Altobelli; de Oliveira, Mara Cristina Lopes

    2012-03-01

    Cyclic stresses are often related to the premature mechanical failure of metallic biomaterials. The complex interaction between fatigue and corrosion in the physiological environment has been subject of many investigations. In this context, microstructure, heat treatments, plastic deformation, surface finishing and coatings have decisive influence on the mechanisms of fatigue crack nucleation and growth. Furthermore, wear is frequently present and contributes to the process. However, despite all the effort at elucidating the mechanisms that govern corrosion fatigue of biomedical alloys, failures continue to occur. This work reviews the literature on corrosion-fatigue-related phenomena of Ti alloys, surgical stainless steels, Co-Cr-Mo and Mg alloys. The aim was to discuss the correlation between structural and surface aspects of these materials and the onset of fatigue in the highly saline environment of the human body. By understanding such correlation, mitigation of corrosion fatigue failure may be achieved in a reliable scientific-based manner. Different mitigation methods are also reviewed and discussed throughout the text. It is intended that the information condensed in this article should be a valuable tool in the development of increasingly successful designs against the corrosion fatigue of metallic implants.

  7. Mechanical properties and microstructures of dental cast Ti-6Nb-4Cu, Ti-18Nb-2Cu, and Ti-24Nb-1Cu alloys.

    PubMed

    Takahashi, Masatoshi; Kikuchi, Masafumi; Takada, Yukyo

    2016-01-01

    The mechanical properties -tensile strength, yield strength, elongation after fracture, and Vickers hardness- and alloy phases of the dental cast alloys Ti-6%Nb-4%Cu, Ti-18%Nb-2%Cu, and Ti-24%Nb-1%Cu were investigated. Ti-6%Nb-4%Cu consisted of a single α-phase, while Ti-18%Nb-2%Cu and Ti-24%Nb-1%Cu consisted of α- and β-phases. The tensile strengths, yield strengths, and hardnesses of these alloys were higher than those of Ti-5%Cu and Ti-30%Nb; however, their breaking elongations were smaller. These differences in the mechanical properties are attributable to solid-solution strengthening or to precipitation strengthening by the dual-phase (α+β) structure. Thus, Ti-Nb-Cu alloys are suitable for use in high-strength dental prostheses, such as implantretained superstructures and narrow-diameter implants. PMID:27477221

  8. Impact of Injury Mechanisms on Patterns and Management of Facial Fractures.

    PubMed

    Greathouse, S Travis; Adkinson, Joshua M; Garza, Ramon; Gilstrap, Jarom; Miller, Nathan F; Eid, Sherrine M; Murphy, Robert X

    2015-07-01

    Mechanisms causing facial fractures have evolved over time and may be predictive of the types of injuries sustained. The objective of this study is to examine the impact of mechanisms of injury on the type and management of facial fractures at our Level 1 Trauma Center. The authors performed an Institutional Review Board-approved review of our network's trauma registry from 2006 to 2010, documenting age, sex, mechanism, Injury Severity Score, Glasgow Coma Scale, facial fracture patterns (nasal, maxillary/malar, orbital, mandible), and reconstructions. Mechanism rates were compared using a Pearson χ2 test. The database identified 23,318 patients, including 1686 patients with facial fractures and a subset of 1505 patients sustaining 2094 fractures by motor vehicle collision (MVC), fall, or assault. Nasal fractures were the most common injuries sustained by all mechanisms. MVCs were most likely to cause nasal and malar/maxillary fractures (P < 0.01). Falls were the least likely and assaults the most likely to cause mandible fractures (P < 0.001), the most common injury leading to surgical intervention (P < 0.001). Although not statistically significant, fractures sustained in MVCs were the most likely overall to undergo surgical intervention. Age, number of fractures, and alcohol level were statistically significant variables associated with operative management. Age and number of fractures sustained were associated with operative intervention. Although there is a statistically significant correlation between mechanism of injury and type of facial fracture sustained, none of the mechanisms evaluated herein are statistically associated with surgical intervention. Clinical Question/Level of Evidence: Therapeutic, III.

  9. The effect of minor additions of titanium on the fracture toughness of Fe-12Ni alloys at 77K

    NASA Technical Reports Server (NTRS)

    Conrad, H.; Yin, C.; Sargent, G.

    1978-01-01

    Titanium additions ranging from 0.18 to 0.99 atomic percent and heat treatments of 2 hours at 550, 685 and 820 C respectively followed by a water quench were considered. Cubic and rectangular shaped inclusions were noted in the SEM fractographs of the alloys with the Ti additions. A fine precipitate was observed by TEM for the Fe-12Ni-0.18Ti alloys heat treated at 550 C; this precipitate was not observed for the 685 and 820 C heat treatments of the same alloy. Auger mappings of the fracture surfaces indicated a weak to moderate association of the interstitials C, N and O with Ti, the degree of which depended on the particular interstitial and the heat treatment temperature.

  10. Comparative Study on Failure Prediction in Warm Forming Processes of Mg Alloy Sheet by the FEM and Ductile Fracture Criteria

    NASA Astrophysics Data System (ADS)

    Kim, Sang-Woo; Lee, Young-Seon

    2014-04-01

    An important concern in metal forming is whether the desired deformation can be accomplished without any failure of the material, even at elevated temperatures. This paper describes the utilization of ductile fracture criteria in conjunction with the finite element (FE) method for predicting the onset of fracture in warm metal working processes of magnesium alloy sheets. The uniaxial tensile tests of AZ31 alloy sheets with a thickness of 3 mm and FE simulations were performed to calculate the critical damage values for three kinds of ductile fracture criteria. The critical damage values for each criterion were expressed as the function of strain rate at various temperatures. In order to find out the best criterion for failure prediction, Erichsen cupping tests under isothermal conditions were carried out at various temperatures and punch velocities. Based on the plastic deformation histories obtained from FE analysis of the Erichsen cupping tests and the critical damage value curves, the initiation time and location of fracture were predicted under bi-axial tensile conditions. As a result, Cockcroft-Latham's criterion showed good agreement with the experiments.

  11. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Robert Sindelar, R; Thad Adams, T

    2007-04-18

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  12. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Andrew Duncan, A; Robert Sindelar, R; Thad Adams, T

    2009-04-27

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  13. Texture evolution and mechanical anisotropy of biomedical hot-rolled Co-Cr-Mo alloy.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Chiba, Akihiko

    2015-11-01

    Crystallographic textures and their effect on the mechanical anisotropy of a hot-rolled biomedical Co-Cr-Mo alloy were investigated. The hot-rolled Co-28Cr-6Mo-0.13N (mass%) alloy examined here exhibited a monotonic strength increment following hot-rolling reduction, eventually reaching a 0.2% proof stress of 1400 MPa while maintaining acceptable ductility (>10%). The dominant hot-rolling texture was a brass-type component, which is characterized by the alloy's peculiarly low stacking fault energy (SFE) even at hot rolling temperatures, although the minor peaks of the near copper component were also identified. However, because of the onset of dynamic recrystallization (DRX) during the hot rolling process, the texture intensity was relatively weak even after 90% hot rolling, although the grain refinement originating from the DRX was not significant (the "less active DRX" condition increased the strain accumulation during the process, resulting in high-strength samples). The weakened texture development resulted in negligible in-plane anisotropy for the hot-rolled specimen strength, when the specimens were tensile strained in the rolling direction (RD) and transverse direction (TD). The elongation-to-failure, however, exhibited a difference with respect to the tensile loading axis. It is suggested that the ductility anisotropy is closely related to a strain-induced γ (fcc) → ε (hcp) martensitic transformation during tensile loading, resulting in a difference in the proportion of quasi-cleavage fracture surfaces. The obtained results will be helpful in the development of high-strength Co-Cr-Mo alloy plates and sheets, and have implications regarding plastic deformation and texture evolution during the hot rolling of non-conventional metallic materials with low SFE at elevated temperatures, where planar dislocation slips of Shockley partial dislocations and thermally activated process interplay.

  14. Texture evolution and mechanical anisotropy of biomedical hot-rolled Co-Cr-Mo alloy.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Chiba, Akihiko

    2015-11-01

    Crystallographic textures and their effect on the mechanical anisotropy of a hot-rolled biomedical Co-Cr-Mo alloy were investigated. The hot-rolled Co-28Cr-6Mo-0.13N (mass%) alloy examined here exhibited a monotonic strength increment following hot-rolling reduction, eventually reaching a 0.2% proof stress of 1400 MPa while maintaining acceptable ductility (>10%). The dominant hot-rolling texture was a brass-type component, which is characterized by the alloy's peculiarly low stacking fault energy (SFE) even at hot rolling temperatures, although the minor peaks of the near copper component were also identified. However, because of the onset of dynamic recrystallization (DRX) during the hot rolling process, the texture intensity was relatively weak even after 90% hot rolling, although the grain refinement originating from the DRX was not significant (the "less active DRX" condition increased the strain accumulation during the process, resulting in high-strength samples). The weakened texture development resulted in negligible in-plane anisotropy for the hot-rolled specimen strength, when the specimens were tensile strained in the rolling direction (RD) and transverse direction (TD). The elongation-to-failure, however, exhibited a difference with respect to the tensile loading axis. It is suggested that the ductility anisotropy is closely related to a strain-induced γ (fcc) → ε (hcp) martensitic transformation during tensile loading, resulting in a difference in the proportion of quasi-cleavage fracture surfaces. The obtained results will be helpful in the development of high-strength Co-Cr-Mo alloy plates and sheets, and have implications regarding plastic deformation and texture evolution during the hot rolling of non-conventional metallic materials with low SFE at elevated temperatures, where planar dislocation slips of Shockley partial dislocations and thermally activated process interplay. PMID:26275483

  15. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    SciTech Connect

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustion of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.

  16. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    DOE PAGESBeta

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustionmore » of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.« less

  17. Room and elevated temperature mechanical properties of PM TiAl alloy Ti-47Al-2Cr-2Nb

    SciTech Connect

    Liu, C.T.; Maziasz, P.J.; Schneibel, J.H.; Sikka, V.K.; Wright, J.; Walker, L.R. |; Clemens, D.R.; Nieh, T.G.

    1995-07-01

    A TiAl alloy powder with the composition Ti-47Al-2Cr-2Nb (at. %) was prepared by rotary atomization, followed by hot-extrusion and subsequent heat treatments to produce refined lamellar structures and fine duplex structures. The mechanical properties of the TiM alloy were determined at temperatures to 1000C in air, and the microstructures were characterized by TEM, SEM, and electron microprobe analyses. The alloy with the refined lamellar structure showed excellent mechanical properties at both room and elevated temperatures. It exhibited a plastic strain of 1.4% and a yield strength of 971 MPa (140.9 ksi) at room temperature. The yield strength remained approximately constant up to 800C and decreased to 577 MPa (83.7 ksi) at 1000C. The transverse fracture toughness, estimated by three-point bend testing of chevron-notched specimens at room temperature, was 22.4 MPa {radical}m. The refined lamellar structure contained long and straight alternating {alpha}{sub 2} and {gamma} platelets with an extremely fine interlamellar spacing (0.1 {mu}m) and {alpha}{sub 2}-to-{alpha}{sub 2} spacing (0.22 {mu}m). The mechanical properties of the alloy have been correlated with the unique microstructures developed by hot extrusion.

  18. Isolated posterior malleolus fracture: a rare injury mechanism

    PubMed Central

    Serbest, Sancar; Tiftikçi, Uğur; Tosun, Haci Bayram; Kesgin, Engin; Karataş, Metin

    2015-01-01

    Sprain of the ankle is undoubtedly a common injury during athletic activity, and the sprain can be also associated with fracture of the ankle. Isolated posterior malleolus fracture is a very rare condition, which is usually missed. Here, we are presenting a 37 years old female patient, who suffered injury secondary pressing on brake pedal during collision in a traffic accident. Clinical evaluation is based on Ottawa Ankle Rules and a fracture is diagnosed; patient is started on daily activities at postoperative Week 8. This study aims to emphasize that Ottawa Ankle Rules are usually efficient for evaluating fractures of ankle, but clinicians should always make a detailed physical examination. PMID:26097627

  19. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  20. Fractures

    PubMed Central

    Hall, Michael C.

    1963-01-01

    Recent studies on the epidemiology and repair of fractures are reviewed. The type and severity of the fracture bears a relation to the age, sex and occupation of the patient. Bone tissue after fracture shows a process of inflammation and repair common to all members of the connective tissue family, but it repairs with specific tissue. Cartilage forms when the oxygen supply is outgrown. After a fracture, the vascular bed enlarges. The major blood supply to healing tissue is from medullary vessels and destruction of them will cause necrosis of the inner two-thirds of the cortex. Callus rapidly mineralizes, but full mineralization is achieved slowly; increased mineral metabolism lasts several years after fracture. PMID:13952119

  1. Shock consolidation of mechanically alloyed amorphous Ti-Si powders

    SciTech Connect

    Glade, S.C.; Thadhani, N.N.

    1995-10-01

    Mechanical alloying was used to synthesize amorphous 5Ti-3Si atomic ratio powders in a SPEX mill under Ar atmosphere. X-ray diffraction analysis revealed formation of a single-phase amorphous compound after about 24 hours of milling. High-resolution transmission electron microscopy (TEM) showed that the milled powder still contained nanocrystallites of Ti and Si among regions of generally amorphous compound. The mechanically alloyed amorphous powder was shock consolidated, using a plate impact assembly, to produce bulk compacts. The compaction resulted in a significant amount of crystallization, forming 30- to 40-nm crystals of TiSi{sub 2} and Ti{sub 5}Si{sub 3} intermetallic compounds. The compacts were subsequently annealed above the crystallization temperature, measured to be {approximately}640 C using differential thermal analysis. The compacts annealed at 800 C for 1 hour showed only limited grain growth to {approximately}50-nm crystallite size. Microhardness of the shocked amorphous alloy compacts was {approximately}1,100 KHN, which increased to {approximately}1,250 KHN upon subsequent annealing, with the formation of a more homogeneous nanocrystalline microstructure.

  2. Investigation of translaminar fracture in fibrereinforced composite laminates---applicability of linear elastic fracture mechanics and cohesive-zone model

    NASA Astrophysics Data System (ADS)

    Hou, Fang

    With the extensive application of fiber-reinforced composite laminates in industry, research on the fracture mechanisms of this type of materials have drawn more and more attentions. A variety of fracture theories and models have been developed. Among them, the linear elastic fracture mechanics (LEFM) and cohesive-zone model (CZM) are two widely-accepted fracture models, which have already shown applicability in the fracture analysis of fiber-reinforced composite laminates. However, there remain challenges which prevent further applications of the two fracture models, such as the experimental measurement of fracture resistance. This dissertation primarily focused on the study of the applicability of LEFM and CZM for the fracture analysis of translaminar fracture in fibre-reinforced composite laminates. The research for each fracture model consisted of two sections: the analytical characterization of crack-tip fields and the experimental measurement of fracture resistance parameters. In the study of LEFM, an experimental investigation based on full-field crack-tip displacement measurements was carried out as a way to characterize the subcritical and steady-state crack advances in translaminar fracture of fiber-reinforced composite laminates. Here, the fiber-reinforced composite laminates were approximated as anisotropic solids. The experimental investigation relied on the LEFM theory with a modification with respect to the material anisotropy. Firstly, the full-field crack-tip displacement fields were measured by Digital Image Correlation (DIC). Then two methods, separately based on the stress intensity approach and the energy approach, were developed to measure the crack-tip field parameters from crack-tip displacement fields. The studied crack-tip field parameters included the stress intensity factor, energy release rate and effective crack length. Moreover, the crack-growth resistance curves (R-curves) were constructed with the measured crack-tip field parameters

  3. [Assessment of mechanical complications of intramedullary osteosynthesis in trochanteric fractures of the femur in elderly people].

    PubMed

    Hładki, Waldemar; Bednarenko, Marcin; Kotela, Ireneusz

    2011-01-01

    Operational treatment of trochanteric fractures of the femur, independently of the applied connecting implant, carries the risk of various types of complications. In this paper the incidence of mechanical complications in performed osteosynthesis of trochanteric fractures of the femur was analyzed as well as the risk factors influencing them and their extent were assessed. The results showed statistically significant influence of the type of implant, the type of fracture and the patients' age. It has been proven that the use of Gamma nail decreases the risk of mechanical complications almost twofold in comparison with the Ender's posts, disregarding the type of trochanteric fracture of the femur. PMID:21751513

  4. Mechanical and petrophysical study of fractured shale materials

    NASA Astrophysics Data System (ADS)

    Bonnelye, A.; Schubnel, A.; David, C.; Henry, P.; Guglielmi, Y.; Gout, C.; Dick, P.

    2015-12-01

    Mechanical and physical properties of shales are of major importance for upper crustal fault hydro-mechanical behavior. In particular, relationships between applied stress, textural anisotropy and transport properties. These relations can be investigated in the laboratory and here, was used shales from Tournemire (southern France). Triaxial tests were performed in order to determine the elasto-plastic yield envelope on 3 sets of samples with 3various bedding orientations (0°, 45°, and 90°). For each set, experiments were carried out at increasing confining pressures (2.5, 5, 10, 20, 40, 80MPa). They were performed under nominally drained conditions, at strain rates ranging between 5x10-7 s-1 - 1x10-5 s-1up to failure. During each experiment, P and S wave elastic velocities were continuously measured, in order to monitor the evolution of elastic anisotropy. Results show that the orientation of principal stress relative to bedding plays an important role on the brittle strength. Minimum strength is observed for samples deformed at 45° to bedding. Strength anisotropy increases both with confining pressure and strain rate. We interpret this result as the cohesive strength (and fracture toughness) being strain rate dependent. Although brittle failure and stress drops were systematically observed, deformation remained aseismic. This confirms that shales are good lithological candidates for shallow aseismic creep and slow slip events. Brittle failure was preceded by the development of P wave anisotropy, due to both crack growth and mineral re-orientation. Anisotropy variations were largest for samples deformed perpendicular to bedding, at the onset of rupture. Anisotropy reversal was observed at the highest confining pressures. For samples deformed parallel to bedding, the P wave anisotropy development is weaker. For both of these orientations, Thomsens parameters were inverted from the elastic wave data in order to quantify the evolution of elastic anisotropy. We

  5. Monitoring the fracture behavior of SiCp/Al alloy composites using infrared lock-in thermography

    NASA Astrophysics Data System (ADS)

    Kordatos, E. Z.; Myriounis, D., P.; Hasan, S., T.; Matikas, T. E.

    2009-03-01

    his work deals with the study of fracture behavior of silicon carbide particle-reinforced (SiCp) A359 aluminum alloy matrix composites using an innovative nondestructive method based on lock-in thermography. The heat wave, generated by the thermo-mechanical coupling and the intrinsic energy dissipated during mechanical cyclic loading of the sample, was detected by an infrared camera. The coefficient of thermo-elasticity allows for the transformation of the temperature profiles into stresses. A new procedure was developed to determine the crack growth rate using thermographic mapping of the material undergoing fatigue: (a) The distribution of temperature and stresses at the surface of the specimen was monitored during the test. To this end, thermal images were obtained as a function of time and saved in the form of a movie. (b) The stresses were evaluated in a post-processing mode, along a series of equally spaced reference lines of the same length, set in front of the crack-starting notch. The idea was that the stress monitored at the location of a line versus time (or fatigue cycles) would exhibit an increase while the crack approaches the line, then attain a maximum when the crack tip was on the line. Due to the fact that the crack growth path could not be predicted and was not expected to follow a straight line in front of the notch, the stresses were monitored along a series of lines of a certain length, instead of a series of equally spaced points in front of the notch. The exact path of the crack could be easily determined by looking at the stress maxima along each of these reference lines. The thermographic results on the crack growth rate of the metal matrix composite (MMC) samples with three different heat treatments were correlated with measurements obtained by the conventional compliance method, and found to be in agreement.

  6. Spartan Release Engagement Mechanism (REM) stress and fracture analysis

    NASA Technical Reports Server (NTRS)

    Marlowe, D. S.; West, E. J.

    1984-01-01

    The revised stress and fracture analysis of the Spartan REM hardware for current load conditions and mass properties is presented. The stress analysis was performed using a NASTRAN math model of the Spartan REM adapter, base, and payload. Appendix A contains the material properties, loads, and stress analysis of the hardware. The computer output and model description are in Appendix B. Factors of safety used in the stress analysis were 1.4 on tested items and 2.0 on all other items. Fracture analysis of the items considered fracture critical was accomplished using the MSFC Crack Growth Analysis code. Loads and stresses were obtaind from the stress analysis. The fracture analysis notes are located in Appendix A and the computer output in Appendix B. All items analyzed met design and fracture criteria.

  7. Fracture toughness of shape memory alloy actuators: effect of transformation-induced plasticity

    NASA Astrophysics Data System (ADS)

    Jape, Sameer; Solomou, Alexandros; Baxevanis, Theocharis; Lagoudas, Dimitris C.

    2016-04-01

    Numerical analysis of static cracks in a plane strain center-cracked infinite medium shape memory alloy (SMA) panel subjected to cyclic thermal variations and a constant mechanical load is conducted using the finite element method. In solid-state SMA actuators, permanent changes in the material's microstructure in the form of dislocations are caused during cyclic thermomechanical loading, leading to macroscopic irreversible strains, known as transformation induced plastic (TRIP) strains. The influence of these accumulated TRIP strains on mechanical fields close to the crack tip is investigated in the present paper. Virtual crack growth technique (VCCT) in ABAQUS FEA suite is employed to calculate the crack tip energy release rate and crack is assumed to be stationary (or static) so that the crack tip energy release rate never reaches the material specific critical value. Increase in the crack tip energy release rate is observed during cooling and its relationship with accumulation of TRIP due to cyclic transformation is studied.

  8. Fracture Mechanics Analyses for Interface Crack Problems - A Review

    NASA Technical Reports Server (NTRS)

    Krueger, Ronald; Shivakumar, Kunigal; Raju, Ivatury S.

    2013-01-01

    Recent developments in fracture mechanics analyses of the interfacial crack problem are reviewed. The intent of the review is to renew the awareness of the oscillatory singularity at the crack tip of a bimaterial interface and the problems that occur when calculating mode mixity using numerical methods such as the finite element method in conjunction with the virtual crack closure technique. Established approaches to overcome the nonconvergence issue of the individual mode strain energy release rates are reviewed. In the recent literature many attempts to overcome the nonconvergence issue have been developed. Among the many approaches found only a few methods hold the promise of providing practical solutions. These are the resin interlayer method, the method that chooses the crack tip element size greater than the oscillation zone, the crack tip element method that is based on plate theory and the crack surface displacement extrapolation method. Each of the methods is validated on a very limited set of simple interface crack problems. However, their utility for a wide range of interfacial crack problems is yet to be established.

  9. Effects of Strain Rates on Mechanical Properties and Fracture Mechanism of DP780 Dual Phase Steel

    NASA Astrophysics Data System (ADS)

    Li, Shengci; Kang, Yonglin; Zhu, Guoming; Kuang, Shuang

    2015-06-01

    The mechanical properties of DP780 dual phase steel were measured by quasi-static and high-speed tensile tests at strain rates between 0.001 and 1000 s-1 at room temperature. The deformation and fracture mechanisms were analyzed by observation of the tensile fracture and microstructure near the fracture. Dynamic factor and feret ratio quantitative methods were applied to study the effect of strain rate on the microstructure and properties of DP780 steel. The constitutive relation was described by a modified Johnson-Cook and Zerilli-Armstrong model. The results showed that the strain rate sensitivity of yield strength is bigger than that of ultimate tensile strength; as strain rate increased, the formation of microcracks and voids at the ferrite/martensite interface can be alleviated; the strain rate effect is unevenly distributed in the plastic deformation region. Moreover, both models can effectively describe the experimental results, while the modified Zerilli-Armstrong model is more accurate because the strain-hardening rate of this model is independent of strain rate.

  10. High temperature mechanical properties of a zirconium-modified, precipitation- strengthened nickel, 30 percent copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened Monel-type alloy has been developed through minor alloying additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. A comparison of the mechanical properties, as determined by testing in air, of the zirconium-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  11. Molecular dynamics simulations of nanometric cutting mechanisms of amorphous alloy

    NASA Astrophysics Data System (ADS)

    Zhu, Peng-Zhe; Qiu, Chen; Fang, Feng-Zhou; Yuan, Dan-Dan; Shen, Xue-Cen

    2014-10-01

    Molecular dynamics simulations are employed to study the nanometric cutting process of Cu50Zr50 amorphous alloy. The effects of cutting depth, cutting speed and tool edge radius on the cutting force, workpiece pile-up and temperature of the cutting region are studied to investigate the mechanisms of the material removal and surface formation in the nanometric cutting process. It is found that the material removal of amorphous alloy workpiece is mainly based on extrusion at the nanoscale instead of shearing at the macroscale. The plastic deformation of amorphous alloy is mainly due to the formation of shear transformation zones during the nanometric cutting process. The results also suggest that bigger cutting depth and cutting speed will lead to larger tangential force and normal force. However, the tool edge radius has a negligible effect on the tangential force although the normal force increases with the increase of tool edge radius. The workpiece pile-up increases with an increase of the cutting depth, but decreases with an increase of the edge radius of the tool. The workpiece pile-up is not significantly affected by the cutting speed. It is also found that larger cutting depth and cutting speed will result in higher temperature in the cutting region of workpiece and the average Newtonian layer temperature of the tool. Tool edge radius has no significant effect on the temperature distribution of the workpiece and the average Newtonian layer temperature of the tool.

  12. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  13. Fractures

    MedlinePlus

    ... commonly happen because of car accidents, falls, or sports injuries. Other causes are low bone density and osteoporosis, which cause weakening of the bones. Overuse can cause stress fractures, which are very small cracks in the ...

  14. Structural and magnetic properties of Co 2CrAl Heusler alloys prepared by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Hakimi, M.; Kameli, P.; Salamati, H.

    2010-11-01

    Mechanical alloying has been used to produce nanocrystalline samples of Co 2CrAl Heusler alloys. The samples were characterized by using different methods. The results indicate that, it is possible to produce L2 1-Co 2CrAl powders after 15 h of ball-milling. The grain size of 15 h ball milled L2 1-Co 2CrAl Heusler phase, calculated by analyzing the XRD peak broadening using Williamson and Hall approach was 14 nm. The estimated magnetic moment per formula unit is ˜2 μ B. The obtained magnetic moment is significantly smaller than the theoretical value of 2.96 μ B for L2 1 structure. It seems that an atomic disorder from the crystalline L2 1-type ordered state and two-phase separation depresses the ferromagnetic ordering in alloy. Also, the effect of annealing on the structural and magnetic properties of ball milled powders was investigated. Two structures were identified for annealed sample, namely L2 1 and B2. The obtained value for magnetic moment of annealed sample is smaller than the as-milled sample due to the presence of disordered B2 phase and improvement of phase separation.

  15. Deformation and Failure Mechanisms of Shape Memory Alloys

    SciTech Connect

    Daly, Samantha Hayes

    2015-04-15

    The goal of this research was to understand the fundamental mechanics that drive the deformation and failure of shape memory alloys (SMAs). SMAs are difficult materials to characterize because of the complex phase transformations that give rise to their unique properties, including shape memory and superelasticity. These phase transformations occur across multiple length scales (one example being the martensite-austenite twinning that underlies macroscopic strain localization) and result in a large hysteresis. In order to optimize the use of this hysteretic behavior in energy storage and damping applications, we must first have a quantitative understanding of this transformation behavior. Prior results on shape memory alloys have been largely qualitative (i.e., mapping phase transformations through cracked oxide coatings or surface morphology). The PI developed and utilized new approaches to provide a quantitative, full-field characterization of phase transformation, conducting a comprehensive suite of experiments across multiple length scales and tying these results to theoretical and computational analysis. The research funded by this award utilized new combinations of scanning electron microscopy, diffraction, digital image correlation, and custom testing equipment and procedures to study phase transformation processes at a wide range of length scales, with a focus at small length scales with spatial resolution on the order of 1 nanometer. These experiments probe the basic connections between length scales during phase transformation. In addition to the insights gained on the fundamental mechanisms driving transformations in shape memory alloys, the unique experimental methodologies developed under this award are applicable to a wide range of solid-to-solid phase transformations and other strain localization mechanisms.

  16. Effect of strain rate on shear properties and fracture characteristics of DP600 and AA5182-O sheet metal alloys

    NASA Astrophysics Data System (ADS)

    Rahmaan, Taamjeed; Butcher, Cliff; Abedini, Armin; Worswick, Michael

    2015-09-01

    Shear tests were performed at strain rates ranging from quasi-static (.01 s-1) to 600 s-1 for DP600 steel and AA5182-O sheet metal alloys at room temperature. A miniature sized shear specimen was modified and validated in this work to perform high strain rate shear testing. Digital image correlation (DIC) techniques were employed to measure the strains in the experiments, and a criterion to detect the onset of fracture based on the hardening rate of the materials is proposed. At equivalent strains greater than 20%, the DP600 and AA5182 alloys demonstrated a reduced work hardening rate at elevated strain rates. At lower strains, the DP600 shows positive rate sensitivity while the AA5182 was not sensitive to strain rate. For both alloys, the equivalent fracture strain and elongation to failure decreased with strain rate. A conversion of the shear stress to an equivalent stress using the von Mises yield criterion provided excellent agreement with the results from tensile tests at elevated strain rates. Unlike the tensile test, the shear test is not limited by the onset of necking so the equivalent stress can be determined over a larger range of strain.

  17. Microstructure and Mechanical Tensile Properties of a VT6 Alloy Manufactured by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Nazarova, T. I.; Imayev, V. M.; Imayev, R. M.; Pavlinich, S. P.

    2015-10-01

    The microstructure and tensile properties of a material manufactured from the VT6 titanium alloy by the method of selective laser melting (SLM) are investigated. In the initial state, the microstructure of the SLMmaterial consists of columnar β-grains elongated in the direction of heat sink, which were transformed during cooling into the acicular martensite α'-phase. A heat treatment, including two-stage annealing at 900 and 700°C, transfers the microstructure into equilibrium, two-phase state, with the elongation of β-grains being retained. Mechanical tensile tests were performed in the direction normal to the layer packing formed during SLM. It is found that strength properties of the workpiece manufactured by the SLM process are similar to those of the VT6 alloy manufactured by conventional casting, while its room-temperature ductility is noticeably higher. Deformation-relief studies of the specimen surface demonstrated that the layers formed during SLM affect neither the development of deformation nor fracture of the material.

  18. Characterization of shape memory alloys for safety mechanisms.

    SciTech Connect

    McLaughlin, Jarred T.; Buchheit, Thomas Edward; Massad, Jordan Elias

    2008-03-01

    Shape memory alloys (SMAs) are metals that exhibit large recoverable strains and exert large forces with tremendous energy densities. The behavior of SMAs is thermomechanically coupled. Their response to temperature is sensitive to their loading condition and their response to loading is sensitive to their thermal condition. This coupled behavior is not to be circumvented, but to be confronted and understood, since it is what manifests SMA's superior clamping performance. To reasonably characterize the coupled behavior of SMA clamping rings used in safety mechanisms, we conduct a series of experiments on SMA samples. The results of the tests will allow increased fidelity in modeling and failure analysis of parts.

  19. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  20. COMPARISON OF THE TRADITIONAL STRENGTH OF MATERIALS APPROACH TO DESIGN WITH THE FRACTURE MECHANICS APPROACH

    SciTech Connect

    Z. Ceylan

    2002-04-30

    The objective of this activity is to show that the use of the traditional strength of materials approach to the drip shield and the waste package (WP) designs is bounding and appropriate when compared to the fracture mechanics approach. The scope of this activity is limited to determining the failure assessment diagrams for the two materials at issue: Ti-7 and Alloy 22. This calculation is intended for use in support of the license application design of the drip shield and the WP. This activity is associated with the drip shield and the WP designs. The activity evaluation for work package number P32 12234F2, included in ''Technical Work Plan for: Waste Package Design Description for LA'' (Ref. 1, p. A-6), has determined that the development of this document is subject to ''Quality Assurance Requirements and Description'' requirements. The control of the electronic management of data is accomplished in accordance with the methods specified in Reference 1, Section 10. AP-3.124, ''Design Calculations and Analysis'' (Ref. 2), is used to develop and document the calculation.

  1. New titanium alloys for biomaterials: a study of mechanical and corrosion properties and cytotoxicity.

    PubMed

    Kim, T I; Han, J H; Lee, I S; Lee, K H; Shin, M C; Choi, B B

    1997-01-01

    Three new titanium alloys with Zr, Nb, Ta, Pd and In as alloying elements were developed and compared with currently used implant metals, namely, pure Ti and Ti-6Al-4V alloy, in terms of mechanical and corrosion properties, and cytotoxicity. New alloys showed comparable mechanical properties with that of the Ti-6Al-4V alloy, but increased corrosion potential, somewhat decreased breakdown potential and increased corrosion rate. There were no significant differences in cell growth on the surface of the various metal specimens, indicating that the cells cannot differentiate between the passivated surfaces of the various Ti metals.

  2. The improvement of cryogenic mechanical properties of Fe-12 Mn and Fe-8 Mn alloy steels through thermal/mechanical treatments

    NASA Technical Reports Server (NTRS)

    Hwang, S. K.; Morris, J. W., Jr.

    1979-01-01

    An investigation has been made to improve the low temperature mechanical properties of Fe-8Mn and Fe-12Mn-0.2 Ti alloy steels. A reversion annealing heat treatment in the two-phase (alpha + gamma) region following cold working has been identified as an effective treatment. In an Fe-12Mn-0.2Ti alloy a promising combination of low temperature (-196 C) fracture toughness and yield strength was obtained by this method. The improvement of properties was attributed to the refinement of grain size and to the introduction of a uniform distribution of retained austenite (gamma). It was also shown that an Fe-8Mn steel could be grain-refined by a purely thermal treatment because of its dislocated alpha-prime martensitic structure and absence of epsilon martensite. As a result, a significant reduction of ductile to brittle transition temperature was obtained.

  3. Some observations of the influence of δ-ferrite content on the hardness, galling resistance, and fracture toughness of selected commercially available iron-based hardfacing alloys

    NASA Astrophysics Data System (ADS)

    Cockeram, B. V.

    2002-11-01

    Iron-based weld hardfacing deposits are used to provide a wear-resistant surface for a structural base material. Iron-based hardfacing alloys that are resistant to corrosion in oxygenated aqueous environments contain high levels of chromium and carbon, which results in a dendritic microstructure with a high volume fraction of interdendrite carbides which provide the needed wear resistance. The ferrite content of the dendrites depends on the nickel content and base composition of the iron-based hardfacing alloy. The amount of ferrite in the dendrites is shown to have a significant influence on the hardness and galling wear resistance, as determined using ASTM G98 methods. Fracture-toughness ( K IC) testing in accordance with ASTM E399 methods was used to quantify the damage tolerance of various iron-based hardfacing alloys. Fractographic and microstructure examinations were used to determine the influence of microstructure on the wear resistance and fracture toughness of the iron-based hardfacing alloys. A crack-bridging toughening model was shown to describe the influence of ferrite content on the fracture toughness. A higher ferrite content in the dendrites of an iron-based hardfacing alloy reduces the tendency for plastic stretching and necking of the dendrites, which results in improved wear resistance, high hardness, and lower fracture-toughness values. A NOREM 02 hardfacing alloy has the most-optimum ferrite content, which results in the most-desired balance of galling resistance and high K IC values.

  4. The peel test in experimental adhesive fracture mechanics

    NASA Technical Reports Server (NTRS)

    Anderson, G. P.; Devries, K. L.; Williams, M. L.

    1974-01-01

    Several testing methods have been proposed for obtaining critical energy release rate or adhesive fracture energy in bond systems. These tests include blister, cone, lap shear, and peel tests. Peel tests have been used for many years to compare relative strengths of different adhesives, different surface preparation techniques, etc. The present work demonstrates the potential use of the peel test for obtaining adhesive fracture energy values.

  5. Finite-element analyses and fracture simulation in thin-sheet aluminum alloy

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Dawicke, D. S.; Bigelow, C. A.

    1992-01-01

    A two-dimensional, elastic-plastic finite-element analysis was used with a critical crack-tip-opening angle (CTOA) fracture criterion to model stable crack growth in thin-sheet 2024-T3 aluminum alloy under monotonic loading after precracking at different cyclic stress levels. Tests were conducted on three types of specimens: middle-crack, three-hole-crack and blunt-notch tensile specimens. An experiment technique was developed to measure CTOA during crack growth initiation and stable tearing using a high-resolution video camera and recorder. Crack front shapes were also measured during initiation and stable tearing using a fatigue marker-load technique. Three-dimensional elastic-plastic finite-element analyses of these crack shapes for stationary cracks were conducted to study the crack-front opening displacements. Predicted load against crack extension on middle-crack tension specimens agreed well with test results even for large-scale plastic deformations. The analyses were able to predict the effects of specimen size and precracking stress history on stable tearing. Predicted load against load-line displacements agreed well with test results up to maximum load bu the analyses tended to overpredict displacements as crack grew beyond the maximum load under displacement-controlled conditions. During the initiation phase, the measured CTOA values were high but decreased and remained nearly constant after a small amount of stable tearing. The constant value of CTOA agree well with the calculated value from the finite-element analysis. The larger CTOA values measured at the sheet surface during the initiation phase may be associated with the crack tunneling observed in the tests. Three-dimensional analyses for nonstraight crack fronts predicted much higher displacements near the free surface than in the interior.

  6. A numerical model of hydro-thermo-mechanical coupling in a fractured rock mass

    SciTech Connect

    Bower, K.M.

    1996-06-01

    Coupled hydro-thermo-mechanical codes with the ability to model fractured materials are used for predicting groundwater flow behavior in fractured aquifers containing thermal sources. The potential applications of such a code include the analysis of groundwater behavior within a geothermal reservoir. The capability of modeling hydro-thermo systems with a dual porosity, fracture flow model has been previously developed in the finite element code, FEHM. FEHM has been modified to include stress coupling with the dual porosity feature. FEHM has been further developed to implicitly couple the dependence of fracture hydraulic conductivity on effective stress within two dimensional, saturated aquifers containing fracture systems. The cubic law for flow between parallel plates was used to model fracture permeability. The Bartin-Bandis relationship was used to determine the fracture aperture within the cubic law. The code used a Newton Raphson iteration to implicitly solve for six unknowns at each node. Results from a model of heat flow from a reservoir to the moving fluid in a single fracture compared well with analytic results. Results of a model showing the increase in fracture flow due to a single fracture opening under fluid pressure compared well with analytic results. A hot dry rock, geothermal reservoir was modeled with realistic time steps indicating that the modified FEHM code does successfully model coupled flow problems with no convergence problems.

  7. An extension of fracture mechanics/technology to larger and smaller cracks/defects

    PubMed Central

    Abé, Hiroyuki

    2009-01-01

    Fracture mechanics/technology is a key science and technology for the design and integrity assessment of the engineering structures. However, the conventional fracture mechanics has mostly targeted a limited size of cracks/defects, say of from several hundred microns to several tens of centimeters. The author and his group has tried to extend that limited size and establish a new version of fracture technology for very large cracks used in geothermal energy extraction and for very small cracks/defects or damage often appearing in the combination of mechanical and electronic components of engineering structures. Those new versions are reviewed in this paper. PMID:19907123

  8. An extension of fracture mechanics/technology to larger and smaller cracks/defects.

    PubMed

    Abé, Hiroyuki

    2009-01-01

    Fracture mechanics/technology is a key science and technology for the design and integrity assessment of the engineering structures. However, the conventional fracture mechanics has mostly targeted a limited size of cracks/defects, say of from several hundred microns to several tens of centimeters. The author and his group has tried to extend that limited size and establish a new version of fracture technology for very large cracks used in geothermal energy extraction and for very small cracks/defects or damage often appearing in the combination of mechanical and electronic components of engineering structures. Those new versions are reviewed in this paper.

  9. Use of fracture mechanics theory in lifetime predictions for alumina and bioglass-coated alumina.

    PubMed

    Ritter, J E; Greenspan, D C; Palmer, R A; Hench, L L

    1979-03-01

    The fatigue behavior of alumina and bioglass-coated alumina was determined in air and biological test environments by the dynamic fatigue test technique in which strength is measured as a function of stressing rate. The good correlation found between the test data and fracture mechanics theory indicates that fatigue failure is controlled by the slow crack growth of preexisting flaws and that fracture mechanics theory can be used in making failure predictions for alumina and bioglass-coated alumina in biological environments. Thus, it is believed that lifetime predictions can be made for ceramic implants on the basis of short-term test data utilizing fracture mechanics principles.

  10. Data Sheet Program and Mechanical Properties of Ti-5Al-2.5Sn ELI and Alloy 718 at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, T.; Yuri, T.; Sumiyoshi, H.; Ono, Y.; Matsuoka, S.; Okita, K.

    2004-06-01

    In the development of Japan's self-developed H-IIA launch vehicle, it is important to sufficiently comprehend the properties of materials under conditions in which the materials are used in the system for its design and the improvement of its reliability. Through the process of failure analysis of the LE-7 engine of H-II No. 8 in 1999, detailed materials data and photographs of the fracture surface were required as reference data to determine in terms of fracture morphology and to analyze the fracture stress. A series of mechanical properties tests, such as tensile tests, impact tests, fracture toughness tests, and fatigue tests, on Ti-5Al-2.5Sn ELI and Alloy 718 at room temperature to 4K were mainly conducted by NIMS and NASDA. The obtained tensile and fracture toughness properties were a little bit smaller than those reported by NASA and NRIM, however, the fatigue properties were relatively lower than the data reported so far. Data resulting from the tests were reviewed in detail and published in the form of data sheets. This paper will introduce the data sheet program on space use materials and discuss an effect of microstructure of Ti-5Al-2.5Sn ELI and Alloy 718 on their mechanical properties at cryogenic temperatures.

  11. Mechanisms and Management of Stress Fractures in Physically Active Persons

    PubMed Central

    Romani, William A.; Gieck, Joe H.; Perrin, David H.; Saliba, Ethan N.; Kahler, David M.

    2002-01-01

    Objective: To describe the anatomy of bone and the physiology of bone remodeling as a basis for the proper management of stress fractures in physically active people. Data Sources: We searched PubMed for the years 1965 through 2000 using the key words stress fracture, bone remodeling, epidemiology, and rehabilitation. Data Synthesis: Bone undergoes a normal remodeling process in physically active persons. Increased stress leads to an acceleration of this remodeling process, a subsequent weakening of bone, and a higher susceptibility to stress fracture. When a stress fracture is suspected, appropriate management of the injury should begin immediately. Effective management includes a cyclic process of activity and rest that is based on the remodeling process of bone. Conclusions/Recommendations: Bone continuously remodels itself to withstand the stresses involved with physical activity. Stress fractures occur as the result of increased remodeling and a subsequent weakening of the outer surface ofthe bone. Once a stress fracture is suspected, a cyclic management program that incorporates the physiology of bone remodeling should be initiated. The cyclic program should allow the physically active person to remove the source of the stress to the bone, maintain fitness, promote a safe return to activity, and permit the bone to heal properly. PMID:16558676

  12. Analysis of seismic sources for different mechanisms of fracture growth for microseismic monitoring applications

    NASA Astrophysics Data System (ADS)

    Duchkov, A. A.; Stefanov, Yu. P.

    2015-10-01

    We have developed and illustrated an approach for geomechanic modeling of elastic wave generation (microsiesmic event occurrence) during incremental fracture growth. We then derived properties of effective point seismic sources (radiation patterns) approximating obtained wavefields. These results establish connection between geomechanic models of hydraulic fracturing and microseismic monitoring. Thus, the results of the moment tensor inversion of microseismic data can be related to different geomechanic scenarios of hydraulic fracture growth. In future, the results can be used for calibrating hydrofrac models. We carried out a series of numerical simulations and made some observations about wave generation during fracture growth. In particular when the growing fracture hits pre-existing crack then it generates much stronger microseismic event compared to fracture growth in homogeneous medium (radiation pattern is very close to the theoretical dipole-type source mechanism).

  13. Analysis of seismic sources for different mechanisms of fracture growth for microseismic monitoring applications

    SciTech Connect

    Duchkov, A. A.; Stefanov, Yu. P.

    2015-10-27

    We have developed and illustrated an approach for geomechanic modeling of elastic wave generation (microsiesmic event occurrence) during incremental fracture growth. We then derived properties of effective point seismic sources (radiation patterns) approximating obtained wavefields. These results establish connection between geomechanic models of hydraulic fracturing and microseismic monitoring. Thus, the results of the moment tensor inversion of microseismic data can be related to different geomechanic scenarios of hydraulic fracture growth. In future, the results can be used for calibrating hydrofrac models. We carried out a series of numerical simulations and made some observations about wave generation during fracture growth. In particular when the growing fracture hits pre-existing crack then it generates much stronger microseismic event compared to fracture growth in homogeneous medium (radiation pattern is very close to the theoretical dipole-type source mechanism)

  14. Mechanical properties and the electronic structure of transition of metal alloys

    NASA Technical Reports Server (NTRS)

    Arsenault, R. J.; Drew, H. D.

    1977-01-01

    This interdiscipline research program was undertaken in an effort to investigate the relationship between the mechanical strength of Mo based alloys with their electronic structure. Electronic properties of these alloys were examined through optical studies, and the classical solid solution strengthening mechanisms were considered, based on size and molecular differences to determine if these mechanisms could explain the hardness data.

  15. Spall Fracture Patterns for the Heterophase Cu-Al-Ni Alloy in Ultrafine- and Coarse-Grained States Exposed to a Nanosecond Relativistic High-Current Electron Beam

    NASA Astrophysics Data System (ADS)

    Dudarev, E. F.; Markov, A. B.; Mayer, A. E.; Bakach, G. P.; Tabachenko, A. N.; Kashin, O. A.; Pochivalova, G. P.; Skosyrskii, A. B.; Kitsanov, S. A.; Zhorovkov, M. F.; Yakovlev, E. V.

    2013-05-01

    A comparative study of spall fracture patterns for the heterophase Cu - 8.45% Al - 5.06% Ni alloy (аt.%) in ultrafine- and coarse-grained states under shock-wave loading using the "SINUS-7" electron accelerator is carried out. For electron energy of 1.4 MeV, pulse duration of 50 ns, and power density of 1.6·1010 W/cm2, the shock wave amplitude was 8 GPa and the strain rate was ~2·105 s-1. It is established that the thickness of the spalled layer increased for both grained structures, and the degree of plastic strain decreased with increasing target thickness. Based on experimental data obtained and results of theoretical calculations, it is demonstrated that the spall strength of ultrafine- and coarse-grained structures is ~3 GPa. The data on the grained structure at different distances from the spall surface and spall fraction patterns and mechanism are presented.

  16. Mechanics and mechano-biology of fracture healing in normal and osteoporotic bone.

    PubMed

    Augat, Peter; Simon, Ulrich; Liedert, Astrid; Claes, Lutz

    2005-03-01

    Fracture repair, which aims at regaining the functional competence of a bone, is a complex and multifactorial process. For the success of fracture repair biology and mechanics are of immense importance. The biological and mechanical environments must be compatible with the processes of cell and tissue proliferation and differentiation. The biological environment is characterized by the vascular supply and by many biochemical components, the biochemical milieu. A good vascular supply is a prerequisite for the initiation of the fracture repair process. The biochemical milieu involves complex interactions among local and systemic regulatory factors such as growth factors or cytokines. The mechanical environment is determined by the local stress and strain within the fracture. However, the local stress and strain is not accessible, and the mechanical environment, therefore, is described by global mechanical factors, e.g., gap size or interfragmentary movement. The relationship between local stress and strain and the global mechanical factors can be obtained by numerical models (Finite Element Model). Moreover, there is considerable interaction between biological factors and mechanical factors, creating a biomechanical environment for the fracture healing process. The biomechanical environment is characterized by osteoblasts and osteocytes that sense the mechanical signal and express biological markers, which effect the repair process. This review will focus on the effects of biomechanical factors on fracture repair as well as the effects of age and osteoporosis.

  17. Influence of UFG structure formation on mechanical and fatigue properties in Ti-6Al-7Nb alloy

    NASA Astrophysics Data System (ADS)

    Polyakova, V. V.; Anumalasetty, V. N.; Semenova, I. P.; Valiev, R. Z.

    2014-08-01

    Ultrafine-grained (UFG) Ti alloys have potential applications in osteosynthesis and orthopedics due to high bio-compatibility and increased weight-to- strength ratio. In current study, Ti6Al7Nb ELI alloy is processed through equal channel angular pressing-conform (ECAP-Conform) and subsequent thermomechanical processing to generate a UFG microstructure. The fatigue properties of UFG alloys are compared to coarse grained (CG) alloys. Our study demonstrates that the UFG alloys with an average grain size of ~180 nm showed 35% enhancement of fatigue endurance limit as compared to coarse-grained alloys. On the fracture surfaces of the UFG and CG samples fatigue striations and dimpled relief were observed. However, the fracture surface of the UFG sample looks smoother; fewer amounts of secondary micro-cracks and more ductile rupture were also observed, which testifies to the good crack resistance in the UFG alloy after high-cyclic fatigue tests.

  18. Structural and magnetic relaxations of mechanically alloyed Fe-Mo

    NASA Astrophysics Data System (ADS)

    Jiraskova, Y.; Bursik, J.; Turek, I.; Cizek, J.; Prochazka, I.

    2014-10-01

    The Fe-Mo sample mechanically alloyed for 250 h under air atmosphere was exposed to a series of isothermal and isochronal treatments with the aim to follow changes in the structure and magnetic properties regarding relaxations of strains and defects and stability of chemical composition. For this purpose x-ray diffraction, positron annihilation, scanning and transmission electron microscopy, and Mössbauer spectrometry were applied and supplemented by magnetic measurements. The temperatures for the magnetic studies were selected from the thermomagnetic curve of the as-prepared sample. The time interval of isothermal treatments was chosen from 0-300 min. The Mo content in the bcc-Fe(Mo) phase has substantially exceeded the equilibrium solubility limit but it has been found to decrease under the thermal treatment which was reflected by decreasing lattice parameters. The small crystallite size of approximately 10 nm in the initial state starts to grow only after a certain amount of strains induced by severe deformation, due to mechanical alloying being released. This was also reflected in the magnetic parameters. From their time dependences at selected temperatures the characteristic relaxation times were obtained and used for a calculation of the activation enthalpy of relaxation processes.

  19. Method of making quasicrystal alloy powder, protective coatings and articles

    DOEpatents

    Shield, Jeffrey E.; Goldman, Alan I.; Anderson, Iver E.; Ellis, Timothy W.; McCallum, R. William; Sordelet, Daniel J.

    1995-07-18

    A method of making quasicrystalline alloy particulates wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture.

  20. Method of making quasicrystal alloy powder, protective coatings and articles

    DOEpatents

    Shield, J.E.; Goldman, A.I.; Anderson, I.E.; Ellis, T.W.; McCallum, R.W.; Sordelet, D.J.

    1995-07-18

    A method of making quasicrystalline alloy particulates is disclosed wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture. 3 figs.

  1. Nanocrystalline Hydroxyapatite/Si Coating by Mechanical Alloying Technique

    PubMed Central

    Hannora, Ahmed E.; Mukasyan, Alexander S.; Mansurov, Zulkhair A.

    2012-01-01

    A novel approach for depositing hydroxyapatite (HA) films on titanium substrates by using mechanical alloying (MA) technique has been developed. However, it was shown that one-hour heat treatment at 800°C of such mechanically coated HA layer leads to partial transformation of desired HA phase to beta-tri-calcium phosphate (β-TCP) phase. It appears that the grain boundary and interface defects formed during MA promote this transformation. It was discovered that doping HA by silicon results in hindering this phase transformation process. The Si-doped HA does not show phase transition to β-TCP or decomposition after heat treatment even at 900°C. PMID:22312324

  2. Mechanical and corrosion resistance of a new nanostructured Ti-Zr-Ta-Nb alloy.

    PubMed

    Raducanu, D; Vasilescu, E; Cojocaru, V D; Cinca, I; Drob, P; Vasilescu, C; Drob, S I

    2011-10-01

    In this work, a multi-elementary Ti-10Zr-5Nb-5Ta alloy, with non-toxic alloying elements, was used to develop an accumulative roll bonding, ARB-type procedure in order to improve its structural and mechanical properties. The alloy was obtained by cold crucible semi-levitation melting technique and then was ARB deformed following a special route. After three ARB cycles, the total deformation degree per layer is about 86%; the calculated medium layer thickness is about 13 μm. The ARB processed alloy has a low Young's modulus of 46 GPa, a value very close to the value of the natural cortical bone (about 20 GPa). Data concerning ultimate tensile strength obtained for ARB processed alloy is rather high, suitable to be used as a material for bone substitute. Hardness of the ARB processed alloy is higher than that of the as-cast alloy, ensuring a better behaviour as a implant material. The tensile curve for the as-cast alloy shows an elastoplastic behaviour with a quite linear elastic behaviour and the tensile curve for the ARB processed alloy is quite similar with a strain-hardening elastoplastic body. Corrosion behaviour of the studied alloy revealed the improvement of the main electrochemical parameters, as a result of the positive influence of ARB processing. Lower corrosion and ion release rates for the ARB processed alloy than for the as-cast alloy, due to the favourable effect of ARB thermo-mechanical processing were obtained. PMID:21783152

  3. Mechanical and corrosion resistance of a new nanostructured Ti-Zr-Ta-Nb alloy.

    PubMed

    Raducanu, D; Vasilescu, E; Cojocaru, V D; Cinca, I; Drob, P; Vasilescu, C; Drob, S I

    2011-10-01

    In this work, a multi-elementary Ti-10Zr-5Nb-5Ta alloy, with non-toxic alloying elements, was used to develop an accumulative roll bonding, ARB-type procedure in order to improve its structural and mechanical properties. The alloy was obtained by cold crucible semi-levitation melting technique and then was ARB deformed following a special route. After three ARB cycles, the total deformation degree per layer is about 86%; the calculated medium layer thickness is about 13 μm. The ARB processed alloy has a low Young's modulus of 46 GPa, a value very close to the value of the natural cortical bone (about 20 GPa). Data concerning ultimate tensile strength obtained for ARB processed alloy is rather high, suitable to be used as a material for bone substitute. Hardness of the ARB processed alloy is higher than that of the as-cast alloy, ensuring a better behaviour as a implant material. The tensile curve for the as-cast alloy shows an elastoplastic behaviour with a quite linear elastic behaviour and the tensile curve for the ARB processed alloy is quite similar with a strain-hardening elastoplastic body. Corrosion behaviour of the studied alloy revealed the improvement of the main electrochemical parameters, as a result of the positive influence of ARB processing. Lower corrosion and ion release rates for the ARB processed alloy than for the as-cast alloy, due to the favourable effect of ARB thermo-mechanical processing were obtained.

  4. SYNTHESIS OF METAL HYDRIDES BY MECHANICAL ALLOYING IN AN ATTRITOR MILL: FY06 STATUS REPORT

    SciTech Connect

    Fox, K

    2006-11-30

    Hydridable metal alloys are used at the Savannah River Site to process tritium. The goal of this work was to develop a mechanical alloying process as a low-cost option to produce these alloys on-site. High-speed milling at elevated temperatures has the potential to significantly reduce the time and cost of the mechanical alloying process. It was demonstrated that elemental metal powders can be alloyed in an attritor mill under argon. In order to form LaNi{sub 4.25}Al{sub 0.75} from elemental metals it was found that lanthanum and nickel must be alloyed prior to adding aluminum. It was also demonstrated that metal powders could be alloyed in the high-speed attritor with the temperature in the mill equilibrating at {approx}220 C. Optimization of the process parameters will require additional testing.

  5. Integrity of the osteocyte bone cell network in osteoporotic fracture: Implications for mechanical load adaptation

    NASA Astrophysics Data System (ADS)

    Kuliwaba, J. S.; Truong, L.; Codrington, J. D.; Fazzalari, N. L.

    2010-06-01

    The human skeleton has the ability to modify its material composition and structure to accommodate loads through adaptive modelling and remodelling. The osteocyte cell network is now considered to be central to the regulation of skeletal homeostasis; however, very little is known of the integrity of the osteocyte cell network in osteoporotic fragility fracture. This study was designed to characterise osteocyte morphology, the extent of osteocyte cell apoptosis and expression of sclerostin protein (a negative regulator of bone formation) in trabecular bone from the intertrochanteric region of the proximal femur, for postmenopausal women with fragility hip fracture compared to age-matched women who had not sustained fragility fracture. Osteocyte morphology (osteocyte, empty lacunar, and total lacunar densities) and the degree of osteocyte apoptosis (percent caspase-3 positive osteocyte lacunae) were similar between the fracture patients and non-fracture women. The fragility hip fracture patients had a lower proportion of sclerostin-positive osteocyte lacunae in comparison to sclerostin-negative osteocyte lacunae, in contrast to similar percent sclerostin-positive/sclerostin-negative lacunae for non-fracture women. The unexpected finding of decreased sclerostin expression in trabecular bone osteocytes from fracture cases may be indicative of elevated bone turnover and under-mineralisation, characteristic of postmenopausal osteoporosis. Further, altered osteocytic expression of sclerostin may be involved in the mechano-responsiveness of bone. Optimal function of the osteocyte cell network is likely to be a critical determinant of bone strength, acting via mechanical load adaptation, and thus contributing to osteoporotic fracture risk.

  6. Effects of Low-Dose Microwave on Healing of Fractures with Titanium Alloy Internal Fixation: An Experimental Study in a Rabbit Model

    PubMed Central

    Zhang, Han; Fu, Tengfei; Jiang, Lan; Bai, Yuehong

    2013-01-01

    Background Microwave is a method for improving fracture repair. However, one of the contraindications for microwave treatment listed in the literature is surgically implanted metal plates in the treatment field. The reason is that the reflection of electromagnetic waves and the eddy current stimulated by microwave would increase the temperature of magnetic implants and cause heat damage in tissues. Comparing with traditional medical stainless steel, titanium alloy is a kind of medical implants with low magnetic permeability and electric conductivity. But the effects of microwave treatment on fracture with titanium alloy internal fixation in vivo were not reported. The aim of this article was to evaluate the security and effects of microwave on healing of a fracture with titanium alloy internal fixation. Methods Titanium alloy internal fixation systems were implanted in New Zealand rabbits with a 3.0 mm bone defect in the middle of femur. We applied a 30-day microwave treatment (2,450MHz, 25W, 10 min per day) to the fracture 3 days after operation. Temperature changes of muscle tissues around implants were measured during the irradiation. Normalized radiographic density of the fracture gap was measured on the 10th day and 30th day of the microwave treatment. All of the animals were killed after 10 and 30 days microwave treatment with histologic and histomorphometric examinations performed on the harvested tissues. Findings The temperatures did not increase significantly in animals with titanium alloy implants. The security of microwave treatment was also supported by histology of muscles, nerve and bone around the implants. Radiographic assessment, histologic and histomorphometric examinations revealed significant improvement in the healing bone. Conclusion Our results suggest that, in the healing of fracture with titanium alloy internal fixation, a low dose of microwave treatment may be a promising method. PMID:24086626

  7. Evaluation of the Mechanical Properties of Electroslag Refined Fe-12Ni Alloys

    NASA Technical Reports Server (NTRS)

    Bhat, G. K.

    1978-01-01

    Three Fe-12Ni alloys, individually alloyed with small amounts of V, Ti, and Al, were manufactured through different melting techniques, with special emphasis on electroslag remelting, in order to achieve different levels of metal purity and associated costs. The relative effectiveness of these melting techniques was evaluated from tensile and slow bend fracture toughness behavior at 25 C and -196 C after tempering the test specimens at various temperatures. The best melting procedure was vacuum induction melting (VIM) with or without electroslag remelting (ESR). VIM+ESR is the recommended procedure since ESR provides increased yield of plate product, a reduction of overall manufacturing costs and, depending on the alloy composition, improved tensile and fracture toughness properties.

  8. Fracture Mechanics Analyses of the Slip-Side Joggle Regions of Wing-Leading-Edge Panels

    NASA Technical Reports Server (NTRS)

    Raju, Ivatury S.; Knight, Norman F., Jr.; Song, Kyongchan; Phillips, Dawn R.

    2011-01-01

    The Space Shuttle wing-leading edge consists of panels that are made of reinforced carbon-carbon. Coating spallation was observed near the slip-side region of the panels that experience extreme heating. To understand this phenomenon, a root-cause investigation was conducted. As part of that investigation, fracture mechanics analyses of the slip-side joggle regions of the hot panels were conducted. This paper presents an overview of the fracture mechanics analyses.

  9. Mechanical behavior and fracture characteristics of off-axis fiber composites. 2: Theory and comparisons

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.; Sinclair, J. H.

    1978-01-01

    The mechanical behavior and stresses inducing fracture modes of unidirectional high-modulus graphite-fiber/epoxy composites subjected to off-axis tensile loads were investigated theoretically. The investigation included the use of composite mechanics, combined-stress failure criteria, and finite-element stress analysis. The results are compared with experimental data and led to the formulation of criteria and convenient plotting procedures for identifying, characterizing, and quantifying these fracture modes.

  10. MECHANICAL FAILURE OF THE LONG GAMMA NAIL IN TWO PROXIMAL FEMUR FRACTURES

    PubMed Central

    Najibi, Soheil; Mark, Lemos; Fehnel, David

    2010-01-01

    Mechanical failure of the long gamma nail was encountered in two elderly patients with proximal femur fractures over a 6-month period. One of the patients had a known history of lymphoma. The other patient had a history of rheumatoid arthritis but no history of cancer or other metabolic bone disease. Both nails failed at the junction of the compression screw and the nail. The angle of failure of the nail was the same in both cases. The index of suspicion for imminent mechanical failure of the gamma nail should be higher in pathologic fractures and fractures which are malreduced during nailing. PMID:21046000

  11. Mechanical failure of the long gamma nail in two proximal femur fractures.

    PubMed

    Najibi, Soheil; Mark, Lemos; Fehnel, David

    2010-01-01

    Mechanical failure of the long gamma nail was encountered in two elderly patients with proximal femur fractures over a 6-month period. One of the patients had a known history of lymphoma. The other patient had a history of rheumatoid arthritis but no history of cancer or other metabolic bone disease. Both nails failed at the junction of the compression screw and the nail. The angle of failure of the nail was the same in both cases. The index of suspicion for imminent mechanical failure of the gamma nail should be higher in pathologic fractures and fractures which are malreduced during nailing. PMID:21046000

  12. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and Alloy 2219. Final report, Aug 89-Mar 90

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1991-10-01

    Tensile and plane-strain fracture toughness properties were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049 and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10% stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher in the in-plane orientations (about 50%) than WL049-T851 at low temperatures; the higher in-plane toughness is attributed to the presence of less constituent particles and the tendency to crack out-of-plane or delaminate at low temperatures. This delamination tends to divide the moving crack, thus separating it into smaller regions where plan stress (rather than plane strain) conditions are conducive to increased toughness. Thus, a dichotomy: reduced toughness in the through-thickness or out-of-plane orientations leads to increased toughness in the in-plane orientations. In service, a leak in the tank is considered failure, and a leak will be caused by a crack in the panels of the tankage growing through the panel thickness. To measure the resistance to crack growth under these conditions, surface-flawed panel tests are recommended.

  13. Synthesis of biodegradable Mg-Zn alloy using mechanical alloying: Effect of ball to powder weight ratio

    NASA Astrophysics Data System (ADS)

    Zuhailawati, Hussain; Salleh, Emee Marina; Ramakrishnan, Sivakumar

    2016-07-01

    The aim of this work was to study the effect of ball to powder weight ratio (BPR) on biodegradable binary magnesium-zinc (Mg-Zn) alloy synthesized using mechanical alloying. A powder mixture of Mg-5wt%Zn was milled in a planetary mill under argon atmosphere using a stainless steel container and balls. Milling process was carried out at 200 rpm for 5 hours using various BPR (i.e. 5:1, 10:1, 15:1, 20:1). Then, as milled powder was compacted under 400 MPa and sintered in a tube furnace at 300 °C in argon flow for an hour. The sintered density and microhardness of the alloy increased as BPR increased up to 15:1. However a further increasing showed a reduction in both density and microhardness which due to enlargement of crystallite and particle which resulted from the excessive internal energy during mechanical alloying.

  14. Variations in Fracturing Mechanisms Observed by Broadband Microseismic Monitoring of Hydraulic Treatment

    NASA Astrophysics Data System (ADS)

    Tang, Y.; Niu, F.; Chen, H.; Zuo, Q.

    2015-12-01

    Hydraulic fracturing is the key stimulation technology to improve unconventional hydrocarbon recovery nowadays. Stimulation increases permeability of tight formations by causing fractures at depth. It involves pumping high-pressure fluid into reservoir rocks to force the opening of cracks, which could allow oil and gas to flow freely. The progress of a fracturing operation must be monitored carefully as fracturing could activate existing faults, leading the fluid mixed with chemicals to propagate beyond the targeted treatment zone. In order to study dynamic processes involved in hydraulic fracturing, we deployed a small-scale seismic array consisting of 22 broadband seismographs at the surface above a hydraulic fracturing area to monitor the whole fracturing progress. We made continuous recording for 20 days, and detected a total of 961 microseismic events with relatively high signal-to-noise ratio (SNR) recordings. We found that these events occurred either during the fracturing operation or after the fluid pumping. Some of the events also do not seem to be directly induced by the pumping, based on their locations and sizes. We determined the focal mechanisms of all events using the P-wave polarity data, and found that both the microseismicity and their focal mechanisms exhibit significant spatial and temporal variations. This variability can be associated with the hydraulic treatment, pre-existing faults, as well as the evolving stress field during the treatment. We computed the Coulomb stress changes of the observed seismicity to seek its contribution to the observed seismic variability.

  15. Effects of cement augmentation on the mechanical stability of multilevel spine after vertebral compression fracture

    PubMed Central

    Wang, Tian; Pelletier, Matthew H.; Walsh, William R.

    2016-01-01

    Background Studies on the effects of cement augmentation or vertebroplasty on multi-level spine after vertebral compression fractures are lacking. This paper seeks to establish a 3-vertebrae ovine model to determine the impact of compression fracture on spine biomechanics, and to discover if cement augmentation can restore mechanical stability to fractured spine. Methods Five lumbar spine segments (L1-L3) were obtained from 5-year-old female Merino sheep. Standardized wedge-compression fractures were generated in each L2 vertebra, and then augmented with polymethyl methacrylate (PMMA) cement mixed with 30% barium sulphate powder. Biomechanical pure moment testing in axial rotation (AR), flexion/extension (FE) and lateral bending (LB) was carried out in the intact, fractured and repaired states. Range of motion (ROM) and neutral zone (NZ) parameters were compared, and plain radiographs taken at every stage. Results Except for a significant increase in ROM between the intact and fractured states in AR between L1 and L2 (P<0.05), there were no other significant differences in ROM or NZ between the other groups. There was a trend towards an increase in ROM and NZ in all directions after fracture, but this did not reach significance. Normal biomechanics was only minimally restored after augmentation. Conclusions Results suggest that cement augmentation could not restore mechanical stability of fractured spine. Model-specific factors may have had a role in these findings. Caution should be exercised when applying these results to humans. PMID:27683707

  16. Influence of age on mechanical properties of healing fractures and intact bones in rats.

    PubMed

    Ekeland, A; Engesoeter, L B; Langeland, N

    1982-08-01

    Mechanical properties of fractured and intact femora have been studied in young and adult, male rats. A standardized, closed, mid-diaphyseal fracture was produced in the left femur, the right femur serving as control. The fracture was left to heal without immobilization. At various intervals, both fractured and intact femora were loaded in torsion until failure. The fractured femora regained the mechanical properties of the contralateral, intact bones after about 4 weeks in young and after about 12 weeks in adult rats. For intact bones, both the ultimate torsional moment (strength) and the torsional stiffness increased with age of the animals, whereas the ultimate torsional angle remained unchanged. For bone as a material, however, the ultimate torsional stress (strength) and the modulus of rigidity (stiffness) increased with age only in young rats, being almost constant in the adult animals. The various biomechanical parameters of the healing fractures did not reach those of the contralateral, intact bones simultaneously. The torsional moment required to twist a healing femoral fracture 20 degrees (0.35 radians), a deformation close to what an intact femur can resist, proved to be a functional and simple measure of the degree of fracture repair in rats.

  17. Effects of cement augmentation on the mechanical stability of multilevel spine after vertebral compression fracture

    PubMed Central

    Wang, Tian; Pelletier, Matthew H.; Walsh, William R.

    2016-01-01

    Background Studies on the effects of cement augmentation or vertebroplasty on multi-level spine after vertebral compression fractures are lacking. This paper seeks to establish a 3-vertebrae ovine model to determine the impact of compression fracture on spine biomechanics, and to discover if cement augmentation can restore mechanical stability to fractured spine. Methods Five lumbar spine segments (L1-L3) were obtained from 5-year-old female Merino sheep. Standardized wedge-compression fractures were generated in each L2 vertebra, and then augmented with polymethyl methacrylate (PMMA) cement mixed with 30% barium sulphate powder. Biomechanical pure moment testing in axial rotation (AR), flexion/extension (FE) and lateral bending (LB) was carried out in the intact, fractured and repaired states. Range of motion (ROM) and neutral zone (NZ) parameters were compared, and plain radiographs taken at every stage. Results Except for a significant increase in ROM between the intact and fractured states in AR between L1 and L2 (P<0.05), there were no other significant differences in ROM or NZ between the other groups. There was a trend towards an increase in ROM and NZ in all directions after fracture, but this did not reach significance. Normal biomechanics was only minimally restored after augmentation. Conclusions Results suggest that cement augmentation could not restore mechanical stability of fractured spine. Model-specific factors may have had a role in these findings. Caution should be exercised when applying these results to humans.

  18. Processing of two iron-chromium oxide dispersion strengthened steels by mechanical alloying

    SciTech Connect

    McKimpson, M.G.; Niemi, A.N. ); Gelles, D.S. )

    1989-04-01

    Two low activation ferritic ODS alloys have been manufactured, using mechanical alloying procedures, into extruded bar. The alloy compositions in weight percent are: Fe-14Cr-1.0Ti-0.5W-0.25Y{sub 2}O{sub 3} and Fe-9Cr-2.0W-0.3V-0.08C-0.25Y{sub 2}O{sub 3}. Dispersoid phase instability is indicated in the 9Cr carbon- containing alloy, but the 14Cr alloy appears to offer a novel material which may be suitable for first wall applications and warrants further study. 2 refs., 5 figs., 4 tabs.

  19. Advanced ordered intermetallic alloy deployment

    SciTech Connect

    Liu, C.T.; Maziasz, P.J.; Easton, D.S.

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  20. The effect of friction stir processing on the microstructure, mechanical properties and fracture behavior of investment cast titanium aluminum vanadium

    NASA Astrophysics Data System (ADS)

    Pilchak, Adam L.

    . Thus, the mechanical properties were investigated using micropillar compression and microtensile specimens. The effect of friction stir processing on crack initiation resistance was assessed using high cycle fatigue tests conducted in four-point bend which put only the stir zone in maximum tension. The results indicated that at constant stress amplitude, there was greater than an order of magnitude increase in fatigue life after friction stir processing. In addition, the fatigue strength of the investment cast material was improved between 20 pct. and 60 pct. by friction stir processing. These improvements have been verified with a statistically significant number of tests. Finally, the wide range of microstructures created by friction stir processing provided an opportunity to study the effect of underlying microstructure on the fracture behavior of alpha + beta titanium alloys. For this purpose, high resolution fractography coupled with quantitative tilt fractography and electron backscatter diffraction was used to provide a direct link between microstructure, crystallography and fracture topography. These techniques have been used extensively to study the early stages of post-initiation crack growth in Ti-6Al-4V, especially at low stress intensity ranges (DeltaK) in the as-cast material. A limited number of experiments were also performed on Ti-6Al-4V specimens in other microstructural conditions to assess the generality of the detailed results obtained for the fully lamellar material. The results show that fracture topography depends strongly on DeltaK and microstructural length scale. In addition, many of the features observed on the fracture surface were directly related to the underlying crystallographic orientation.

  1. Conversion Coatings for Aluminum Alloys by Chemical Vapor Deposition Mechanisms

    NASA Technical Reports Server (NTRS)

    Reye, John T.; McFadden, Lisa S.; Gatica, Jorge E.; Morales, Wilfredo

    2004-01-01

    With the rise of environmental awareness and the renewed importance of environmentally friendly processes, the United States Environmental Protection Agency has targeted surface pre-treatment processes based on chromates. Indeed, this process has been subject to regulations under the Clean Water Act as well as other environmental initiatives, and there is today a marked movement to phase the process out in the near future. Therefore, there is a clear need for new advances in coating technology that could provide practical options for replacing present industrial practices. Depending on the final application, such coatings might be required to be resistant to corrosion, act as chemically resistant coatings, or both. This research examined a chemical vapor deposition (CVD) mechanism to deposit uniform conversion coatings onto aluminum alloy substrates. Robust protocols based on solutions of aryl phosphate ester and multi-oxide conversion coating (submicron) films were successfully grown onto the aluminum alloy samples. These films were characterized by X-ray Photoelectron Spectroscopy (XPS). Preliminary results indicate the potential of this technology to replace aqueous-based chromate processes.

  2. How tough is bone? Application of elastic-plastic fracture mechanics to bone.

    PubMed

    Yan, Jiahau; Mecholsky, John J; Clifton, Kari B

    2007-02-01

    Bone, with a hierarchical structure that spans from the nano-scale to the macro-scale and a composite design composed of nano-sized mineral crystals embedded in an organic matrix, has been shown to have several toughening mechanisms that increases its toughness. These mechanisms can stop, slow, or deflect crack propagation and cause bone to have a moderate amount of apparent plastic deformation before fracture. In addition, bone contains a high volumetric percentage of organics and water that makes it behave nonlinearly before fracture. Many researchers used strength or critical stress intensity factor (fracture toughness) to characterize the mechanical property of bone. However, these parameters do not account for the energy spent in plastic deformation before bone fracture. To accurately describe the mechanical characteristics of bone, we applied elastic-plastic fracture mechanics to study bone's fracture toughness. The J integral, a parameter that estimates both the energies consumed in the elastic and plastic deformations, was used to quantify the total energy spent before bone fracture. Twenty cortical bone specimens were cut from the mid-diaphysis of bovine femurs. Ten of them were prepared to undergo transverse fracture and the other 10 were prepared to undergo longitudinal fracture. The specimens were prepared following the apparatus suggested in ASTM E1820 and tested in distilled water at 37 degrees C. The average J integral of the transverse-fractured specimens was found to be 6.6 kPa m, which is 187% greater than that of longitudinal-fractured specimens (2.3 kPa m). The energy spent in the plastic deformation of the longitudinal-fractured and transverse-fractured bovine specimens was found to be 3.6-4.1 times the energy spent in the elastic deformation. This study shows that the toughness of bone estimated using the J integral is much greater than the toughness measured using the critical stress intensity factor. We suggest that the J integral method is

  3. Spinal fractures in recreational bobsledders: an unexpected mechanism of injury

    PubMed Central

    Severson, Erik P.; Sofianos, Dmitri A.; Powell, Amy; Daubs, Michael; Patel, Rakesh; Patel, Alpesh A.

    2012-01-01

    Study design: Retrospective case series and literature review. Objective: To report and discuss spinal fractures occurring in recreational bobsledders. Summary of background data: Spinal fractures have been commonly described following traumatic injury during a number of recreational sports. Reports have focused on younger patients and typically involved high-impact sports or significant injuries. With an aging population and a wider array of recreational sports, spinal injuries may be seen after seemingly benign activities and without a high-impact injury. Methods: A retrospective review of two patients and review of the literature was performed. Results: Two patients with spinal fractures after recreational bobsledding were identified. Both patients, aged 57 and 54 years, noticed a simultaneous onset of severe back pain during a routine turn on a bobsled track. Neither was involved in a high-impact injury during the event. Both patients were treated conservatively with resolution of symptoms. An analysis of the bobsled track revealed that potential forces imparted to the rider may be greater than the yield strength of vertebral bone. Conclusions: Older athletes may be at greater risk for spinal fracture associated with routine recreational activities. Bobsledding imparts large amounts of force during routine events and may result in spinal trauma. Older patients, notably those with osteoporosis or metabolic bone disease, should be educated about the risks associated with seemingly benign recreational sports. PMID:23230417

  4. Multiscale Modeling of Damage Processes in Aluminum Alloys: Grain-Scale Mechanisms

    NASA Technical Reports Server (NTRS)

    Hochhalter, J. D.; Veilleux, M. G.; Bozek, J. E.; Glaessgen, E. H.; Ingraffea, A. R.

    2008-01-01

    This paper has two goals related to the development of a physically-grounded methodology for modeling the initial stages of fatigue crack growth in an aluminum alloy. The aluminum alloy, AA 7075-T651, is susceptible to fatigue cracking that nucleates from cracked second phase iron-bearing particles. Thus, the first goal of the paper is to validate an existing framework for the prediction of the conditions under which the particles crack. The observed statistics of particle cracking (defined as incubation for this alloy) must be accurately predicted to simulate the stochastic nature of microstructurally small fatigue crack (MSFC) formation. Also, only by simulating incubation of damage in a statistically accurate manner can subsequent stages of crack growth be accurately predicted. To maintain fidelity and computational efficiency, a filtering procedure was developed to eliminate particles that were unlikely to crack. The particle filter considers the distributions of particle sizes and shapes, grain texture, and the configuration of the surrounding grains. This filter helps substantially reduce the number of particles that need to be included in the microstructural models and forms the basis of the future work on the subsequent stages of MSFC, crack nucleation and microstructurally small crack propagation. A physics-based approach to simulating fracture should ultimately begin at nanometer length scale, in which atomistic simulation is used to predict the fundamental damage mechanisms of MSFC. These mechanisms include dislocation formation and interaction, interstitial void formation, and atomic diffusion. However, atomistic simulations quickly become computationally intractable as the system size increases, especially when directly linking to the already large microstructural models. Therefore, the second goal of this paper is to propose a method that will incorporate atomistic simulation and small-scale experimental characterization into the existing multiscale

  5. Correlating laboratory observations of fracture mechanical properties to hydraulically-induced microseismicity in geothermal reservoirs.

    SciTech Connect

    Stephen L. Karner, Ph.D

    2006-02-01

    To date, microseismicity has provided an invaluable tool for delineating the fracture network produced by hydraulic stimulation of geothermal reservoirs. While the locations of microseismic events are of fundamental importance, there is a wealth of information that can be gleaned from the induced seismicity (e.g. fault plane solutions, seismic moment tensors, source characteristics). Closer scrutiny of the spatial and temporal evolution of seismic moment tensors can shed light on systematic characteristics of fractures in the geothermal reservoir. When related to observations from laboratory experiments, these systematic trends can be interpreted in terms of mechanical processes that most likely operate in the fracture network. This paper reports on mechanical properties that can be inferred from observations of microseismicity in geothermal systems. These properties lead to interpretations about fracture initiation, seismicity induced after hydraulic shut-in, spatial evolution of linked fractures, and temporal evolution of fracture strength. The correlations highlight the fact that a combination of temperature, stressing rate, time, and fluid-rock interactions can alter the mechanical and fluid transport properties of fractures in geothermal systems.

  6. Physical and Mechanical Properties of Composites and Light Alloys Reinforced with Detonation Nanodiamonds

    NASA Astrophysics Data System (ADS)

    Sakovich, G. V.; Vorozhtsov, S. A.; Vorozhtsov, A. B.; Potekaev, A. I.; Kulkov, S. N.

    2016-07-01

    The influence of introduction of particles of detonation-synthesized nanodiamonds into composites and aluminum-base light alloys on their physical and mechanical properties is analyzed. The data on microstructure and physical and mechanical properties of composites and cast aluminum alloys reinforced with diamond nanoparticles are presented. The introduction of nanoparticles is shown to result in a significant improvement of the material properties.

  7. A study of microstructure, quasi-static response, fatigue, deformation and fracture behavior of high strength alloy steels

    NASA Astrophysics Data System (ADS)

    Kannan, Manigandan

    The history of steel dates back to the 17th century and has been instrumental in the betterment of every aspect of our lives ever since, from the pin that holds the paper together to the Automobile that takes us to our destination steel touches everyone every day. Path breaking improvements in manufacturing techniques, access to advanced machinery and understanding of factors like heat treatment, corrosion resistance have aided in the advancement in the properties of steel in the last few years. In this dissertation document, the results of a study aimed at the influence of alloy chemistry, processing and influence of the quasi static and fatigue behavior of seven alloy steels is discussed. The microstructure of the as-received steel was examined and characterized for the nature and morphology of the grains and the presence of other intrinsic features in the microstructure. The tensile, cyclic fatigue and bending fatigue tests were done on a fully automated closed-loop servo-hydraulic test machine at room temperature. The failed samples of high strength steels were examined in a scanning electron microscope for understanding the fracture behavior, especially the nature of loading be it quasi static, cyclic fatigue or bending fatigue . The quasi static and cyclic fatigue fracture behavior of the steels examined coupled with various factors contributing to failure are briefly discussed in light of the conjoint and mutually interactive influences of intrinsic microstructural effects, nature of loading, and stress (load)-deformation-microstructural interactions.

  8. Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

    NASA Astrophysics Data System (ADS)

    Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

    2013-06-01

    Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

  9. Microstructure and mechanical properties of vanadium alloys after thermomechanical treatments

    SciTech Connect

    Grinyaev, Konstantin V. Ditenberg, Ivan A.; Smirnov, Ivan V.; Tyumentsev, Alexander N.; Tsverova, Anastasiya S.; Chernov, Vyacheslav M.; Potapenko, Mikhail M.

    2015-10-27

    The results of investigation of dispersion strengthening effect on parameters of structural-phase states and characteristics of short-term strength and ductility of vanadium alloys of V–4Ti–4Cr, V–2.4Zr–0.25C, V–1.2Zr–8.8Cr and V–1.7Zr–4.2Cr–7.6W systems with different concentration of interstitial elements after optimized thermomechanical treatment mode were summarized. It was shown that for effective realization of dispersion strengthening by Orowan-type mechanism at least 25–50% of the initial volume fraction of coarse particles should be transformed into fine-disperse state and redistributed over the volume of material.

  10. Mechanical alloying, characterization and consolidation of Ti-Al-Ni alloys

    NASA Technical Reports Server (NTRS)

    Nash, P.; Higgins, G. T.; Dillinger, N.; Hwang, S. J.; Kim, H.

    1989-01-01

    Mechanical alloying is being investigated as a processing route for the production of aluminide intermetallics. This program involves powder production and characterization, consolidation and thermal treatments and determination of microstructure-property relationships. An attritor mill is being used to produce powder in lots up to 1000 grams and the processing parameters are being systematically varied to establish the optimum milling conditions. The mill is being instrumented to generate data related to the processing to provide a basis for theoretical modeling. Powder is being characterized using thermal analysis, optical and electron microscopy and X-ray diffraction. Particle size distributions and powder density are being determined. Consolidation of the powder is being approached in several different ways including, cold isostatic pressing, sintering, extrusion and hot pressing. The results of the program so far will be presented and future directions discussed.

  11. Radiology of Fractures in Intoxicated Emergency Department Patients: Locations, Mechanisms, Presentation, and Initial Interpretation Accuracy

    PubMed Central

    Morita, Yuka; Nozaki, Taiki; Starkey, Jay; Okajima, Yuka; Ohde, Sachiko; Matsusako, Masaki; Yoshioka, Hiroshi; Saida, Yukihisa; Kurihara, Yasuyuki

    2015-01-01

    Abstract The purpose of this study was to investigate the relationship of alcohol intoxication to time-to-presentation following injury, fracture type, mechanism of injury leading to fracture, and initial diagnostic radiology interpretation performance of emergency physicians versus diagnostic radiologists in patients who present to the emergency department (ED) and are subsequently diagnosed with fracture. Medical records of 1286 patients who presented to the ED and were diagnosed with fracture who also underwent plain film or computed tomography (CT) imaging were retrospectively reviewed. The subjects were divided into intoxicated and sober groups. Patient characteristics, injury-to-presentation time, fracture location, and discrepancies between initial clinical and radiological evaluations were compared. Of 1286 subjects, 181 patients were included in the intoxicated group. Only intoxicated patients presented with head/neck fractures more than 24 hours after injury. The intoxicated group showed a higher rate of head/neck fractures (skull 23.2% vs 5.8%, face and orbit 30.4% vs 9.5%; P < 0.001) and a lower rate of extremity injuries. The rate of nondiagnosis of fractures by emergency physicians later identified by radiologists was the same in both groups (7.7% vs 7.7%, P = 0.984). While the same proportion of intoxicated patients presented more than 24 hours following injury, only intoxicated patients presented with craniofacial and cervical spinal fractures during this period. Alcohol-related injuries are more often associated with head/neck fractures but less extremity injuries. The rate of fractures missed by emergency physicians but later diagnosed by radiologists was the same in intoxicated and sober patients.

  12. Mechanical Properties and Microstructure of TIG and FSW Joints of a New Al-Mg-Mn-Sc-Zr Alloy

    NASA Astrophysics Data System (ADS)

    Xu, Guofu; Qian, Jian; Xiao, Dan; Deng, Ying; Lu, Liying; Yin, Zhimin

    2016-04-01

    A new Al-5.8%Mg-0.4%Mn-0.25%Sc-0.10%Zr (wt.%) alloy was successfully welded by tungsten inert gas (TIG) and friction stir welding (FSW) techniques, respectively. The mechanical properties and microstructure of the welded joints were investigated by microhardness measurements, tensile tests, and microscopy methods. The results show that the ultimate tensile strength, yield strength, and elongation to failure are 358, 234 MPa, and 27.6% for TIG welded joint, and 376, 245 MPa and 31.9% for FSW joint, respectively, showing high strength and superior ductility. The TIG welded joint fails in the heat-affected zone and the fracture of FSW joint is located in stirred zone. Al-Mg-Mn-Sc-Zr alloy is characterized by lots of dislocation tangles and secondary coherent Al3(Sc,Zr) particles. The superior mechanical properties of the TIG and FSW joints are mainly derived from the Orowan strengthening and grain boundary strengthening caused by secondary coherent Al3(Sc,Zr) nano-particles (20-40 nm). For new Al-Mg-Mn-Sc-Zr alloy, the positive effect from secondary Al3(Sc, Zr) particles in the base metal can be better preserved in FSW joint than in TIG welded joint.

  13. E. coli RS2GFP Retention Mechanisms in Laboratory-Scale Fractured Rocks: A Statistical Model

    NASA Astrophysics Data System (ADS)

    Rodrigues, S. N.; Qu, J.; Dickson, S. E.

    2011-12-01

    With billions of gallons of groundwater being withdrawn every day in the US and Canada, it is imperative to understand the mechanisms which jeopardize this resource and the health of those who rely on it. Porous media aquifers have typically been considered to provide significant filtration of particulate matter (e.g. microorganisms), while the fractures in fractured rock aquifers and aquitards are considered to act as contaminant highways allowing a large fraction of pathogens to travel deep into an aquifer relatively quickly. Recent research results indicate that fractured rocks filter out more particulates than typically believed. The goal of the research presented here is to quantify the number of E. coli RS2GFP retained in a single, saturated, laboratory-scale fracture, and to relate the retention of E. coli RS2GFP to the aperture field characteristics and groundwater flow rate. To achieve this goal, physical experiments were conducted at the laboratory-scale to quantify the retention of E. coli RS2GFP through several single, saturated, dolomitic limestone fractures under a range of flow rates. These fractures were also cast with a transparent epoxy in order to visualize the transport mechanisms in the various different aperture fields. The E. coli RS2GFP is tagged with a green-fluorescent protein (GFP) that is used to obtain visualization data when excited by ultraviolet light. A series of experiments was conducted, each of which involved the release of a known number of E. coli RS2GFP at the upstream end of the fracture and measuring the effluent concentration profile. These experiments were conducted using both the natural rock and transparent cast of several different aperture fields, under a range of flow rates. The effects of different aperture field characteristics and flow rates on the retention of E. coli RS2GFP will be determined by conducting a statistical analysis of the retention data under different experimental conditions. The images captured

  14. Evaluation of Aluminum Alloy 2050-T84 Microstructure and Mechanical Properties at Ambient and Cryogenic Temperatures

    NASA Technical Reports Server (NTRS)

    Hafley, Robert A.; Domack, Marcia S.; Hales, Stephen J.; Shenoy, Ravi N.

    2011-01-01

    Aluminum alloy 2050 is being considered for the fabrication of cryogenic propellant tanks to reduce the mass of future heavy-lift launch vehicles. The alloy is available in section thicknesses greater than that of the incumbent aluminum alloy, 2195, which will enable designs with greater structural efficiency. While ambient temperature design allowable properties are available for alloy 2050, cryogenic properties are not available. To determine its suitability for use in cryogenic propellant tanks, tensile, compression and fracture tests were conducted on 4 inch thick 2050-T84 plate at ambient temperature and at -320degF. Various metallurgical analyses were also performed in order to provide an understanding of the compositional homogeneity and microstructure of 2050.

  15. Evaluation of Aluminum Alloy 2050-T84 Microstructure Mechanical Properties at Ambient and Cryogenic Temperatures

    NASA Technical Reports Server (NTRS)

    Hafley, Robert A.; Domack, Marcia S.; Hales, Stephen J.; Shenoy, Ravi N.

    2011-01-01

    Aluminum alloy 2050 is being considered for the fabrication of cryogenic propellant tanks to reduce the mass of future heavy-lift launch vehicles. The alloy is available in section thicknesses greater than that of the incumbent aluminum alloy, 2195, which will enable the designs with greater structural efficiency. While ambient temperature design allowable properties are available for alloy 2050, cryogenic properties are not available. To determine its suitability for use in cryogenic propellant tanks, tensile, compression and fracture tests were conducted on 4 inch thick 2050-T84 plate at ambient temperature and at -320 F. Various metallurgical analyses were also performed in order to provide an understanding of the compositional homogeneity and microstructure of 2050.

  16. The implantation of a Nickel-Titanium shape memory alloy ameliorates vertebral body compression fractures: a cadaveric study

    PubMed Central

    Chen, Bo; Zheng, Yue-Huang; Zheng, Tao; Sun, Chang-Hui; Lu, Jiong; Cao, Peng; Zhou, Jian-Hua

    2015-01-01

    Objective: To evaluate the effect of a Nickel-Titanium (Ni-Ti) shape memory alloy in the treatment of vertebral body compression fractures. Methods: The experimental thoracic-lumbar fracture units were made with adult human fresh-frozen vertebral specimens. A total of 30 fresh-frozen vertebral units were randomly assigned to 3 experimental groups: control group, percutaneous kyphoplasty group (PKP group), and percutaneous Ni-Ti shape memory alloys implant group (Ni-Ti implant group). Vertebral height and ultimate compression load of the vertebral body before and after procedures were measured to determine the restoration of vertebral heights and compressive strength, respectively. Results: The Ni-Ti implant group achieved a vertebrae endplate reduction effect comparable to the PKP group. The vertebral height of the PKP group was restored from 2.01±0.21 cm to 2.27±0.18 cm after procedure, whereas that of the Ni-Ti implant group was restored from 2.00±0.18 cm to 2.31±0.17 cm. The ultimate loads of the vertebrae body of the PKP and the Ni-Ti implant groups were 2880.75±126.17 N and 2888.00±144.69 N, respectively, both of which were statistically significantly higher than that of the control group (2017.17±163.71 N). There was no significant difference in ultimate compression load of vertebrae body between the Ni-Ti implant and PKP groups. Conclusions: The implantation of Ni-Ti shape memory alloys of vertebral body induced effective endplate reduction, restored vertebral height, and provided immediate biomechanical spinal stability. PMID:26629241

  17. Mechanisms of orbital floor fractures: a clinical, experimental, and theoretical study.

    PubMed Central

    Bullock, J D; Warwar, R E; Ballal, D R; Ballal, R D

    1999-01-01

    PURPOSE: The purpose of this study was to investigate the two accepted mechanisms of the orbital blow-out fracture (the hydraulic and the buckling theories) from a clinical, experimental, and theoretical standpoint. METHODS: Clinical cases in which blow-out fractures resulted from both a pure hydraulic mechanism and a pure buckling mechanism are presented. Twenty-one intact orbital floors were obtained from human cadavers. A metal rod was dropped, experimentally, onto each specimen until a fracture was produced, and the energy required in each instance was calculated. A biomathematical model of the human bony orbit, depicted as a thin-walled truncated conical shell, was devised. Two previously published (by the National Aeronautics Space Administration) theoretical structural engineering formulas for the fracture of thin-walled truncated conical shells were used to predict the energy required to fracture the bone of the orbital floor via the hydraulic and buckling mechanisms. RESULTS: Experimentally, the mean energy required to fracture the bone of the human cadaver orbital floor directly was 78 millijoules (mj) (range, 29-127 mj). Using the engineering formula for the hydraulic theory, the predicted theoretical energy is 71 mj (range, 38-120 mj); for the buckling theory, the predicted theoretical energy is 68 mj (range, 40-106 mj). CONCLUSION: Through this study, we have experimentally determined the amount of energy required to fracture the bone of the human orbital floor directly and have provided support for each mechanism of the orbital blow-out fracture from a clinical and theoretical basis. Images FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5A FIGURE 5B FIGURE 5E FIGURE 5F PMID:10703119

  18. Comparative Study by MS and XRD of Fe50Al50 Alloys Produced by Mechanical Alloying, Using Different Ball Mills

    NASA Astrophysics Data System (ADS)

    Rojas Martínez, Y.; Pérez Alcázar, G. A.; Bustos Rodríguez, H.; Oyola Lozano, D.

    2005-02-01

    In this work we report a comparative study of the magnetic and structural properties of Fe50Al50 alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe50Al50 sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

  19. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    PubMed

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  20. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    PubMed Central

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  1. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    PubMed

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure.

  2. Incidence, mechanism of injury, and treatment of fractures of the patella in children.

    PubMed

    Ray, J M; Hendrix, J

    1992-04-01

    Fractures of the patella in skeletally immature patients are rare. The charts of 185 patients treated for patella fractures at the University of Kentucky Medical Center between 1976 and 1988 were retrospectively reviewed. The 12 patients of these 185 aged 8 to 16 years were included in this study. The incidence was calculated to be 6.5% of all patella fractures. All patients studied were male with an average age of 12.7 years. Sleeve fractures were the most common type of patella fracture observed (five), followed by transverse fractures (four). Ten of the 12 cases required operative management ranging from irrigation and debridement to open reduction and internal fixation. Partial patellectomy was performed when indicated. Indications for operative management in this age group were similar to those for adults. As in adults, the mechanism of injury was predominantly motor vehicle and motorcycle crashes. Laws requiring seatbelt restraints for children should have a positive effect on the incidence of such fractures resulting from dashboard injuries. One mechanism of injury not reported previously was that of a flexed knee striking the gym wall after performing a basketball lay-up because the basket was placed flush with the wall.

  3. Fracture Tests on Thin Sheet 2024-T3 Aluminum Alloy for Specimens with and Without Anti-Buckling Guides

    NASA Technical Reports Server (NTRS)

    Johnston, William M.; Newman, James C., Jr. (Technical Monitor)

    2001-01-01

    A series of fracture test were conducted to determine the effects of specimen type specimen width and buckling on the fracture behavior of cracked thin sheet (0.063 inch thick) 2024-T3 aluminum alloy. A summary of the experimental measurements is presented for fracture tests conducted on two specimen types and various widths. Middle-crack tension M(T) and compact tension C(T) specimens were tested in the L-T and T-L orientation with duplicate tests for each condition. Four widths (W= 3, 12, 24, and 40 inch) were tested for the middle-crack tension specimens, and three widths (W=2, 4, and 6 inch) were tested for the compact tension specimens. The M(T) specimens were tested in either a constrained (out-of-plane displacements restrained with antibuckling guides) or unconstrained conditions were the specimen was free to buckle out of plane Measurements were made of load against crack extension for all specimens.

  4. Microstructure and mechanical behavior of spray-deposited Al-Cu-Mg(-Ag-Mn) alloys

    NASA Astrophysics Data System (ADS)

    Del Castillo, L.; Lavernia, E. J.

    2000-09-01

    The effect of alloy composition on the microstructure and mechanical behavior of four spray-deposited Al-Cu-Mg(-Ag-Mn) alloys was investigated. Precipitation kinetics for the alloys was determined using differential scanning calorimetry (DSC) and artificial aging studies coupled with transmission electron microscopy (TEM) analysis. DSC/TEM analysis revealed that the spray-deposited alloys displayed similar precipitation behavior to that found in previously published studies on ingot alloys, with the Ag containing alloys exhibiting the presence of two peaks corresponding to precipitation of both Ω-Al2Cu and θ'-Al2Cu and the Ag-free alloy exhibiting only one peak for precipitation of θ'. The TEM analysis of each of the Ag-containing alloys revealed increasing amounts of Al20Mn3Cu2 with increasing Mn. In the peak and over-aged conditions, Ag-containing alloys revealed the presence of Ω, with some precipitation of θ' for alloys 248 and 251. Tensile tests on each of the alloys in the peak-aged and overaged (1000 hours at 160 °C) conditions were performed at both room and elevated temperatures. These tests revealed that the peak-aged alloys exhibited relatively high stability up to 160 °C, with greater reductions in strength being observed at 200 °C (especially for the high Mn, low Cu/Mg ratio (6.7) alloy 251). The greatest stability of tensile strength following extended exposure at 160 °C was exhibited by the high Cu/Mg ratio (14) alloy 248, which revealed reductions in yield strength of about 2.5 pct, with respect to the peak-aged condition, for the alloys tested at both room temperature and 160 °C.

  5. Insights into the fracture mechanisms and strength of amorphous and nanocomposite carbon.

    PubMed

    Fyta, M G; Remediakis, I N; Kelires, P C; Papaconstantopoulos, D A

    2006-05-12

    Tight-binding molecular dynamics simulations shed light into the fracture mechanisms and the ideal strength of tetrahedral amorphous carbon and of nanocomposite carbon containing diamond crystallites, two of the hardest materials. It is found that fracture in the nanocomposites, under tensile or shear load, occurs intergrain and so their ideal strength is similar to the pure amorphous phase. The onset of fracture takes place at weakly bonded sites in the amorphous matrix. On the other hand, the nanodiamond inclusions significantly enhance the elastic moduli, which approach those of diamond. PMID:16712372

  6. Fracture mechanics; Proceedings of the Nineteenth National Symposium, San Antonio, TX, June 30-July 2, 1986

    SciTech Connect

    Cruse, T.A.

    1988-01-01

    The papers contained in this volume provide an overview of current theoretical and experimental research in the field of fracture mechanics. Topics discussed include three-dimensional issues, computational and analytical issues, damage tolerance and fatigue, elastoplastic fracture, dynamic inelastic fracture, and crack arrest theory and applications. Papers are presented on approximate methods for analysis of dynamic crack growth and arrest, constraint-loss model for the growth of surface fatigue cracks, fatigue crack growth in aircraft main landing gear wheels, and near-threshold crack growth in nickel-base superalloys.

  7. The fracture mechanics of human bone: influence of disease and treatment

    PubMed Central

    Zimmermann, Elizabeth A; Busse, Björn; Ritchie, Robert O

    2015-01-01

    Aging and bone diseases are associated with increased fracture risk. It is therefore pertinent to seek an understanding of the origins of such disease-related deterioration in bone's mechanical properties. The mechanical integrity of bone derives from its hierarchical structure, which in healthy tissue is able to resist complex physiological loading patterns and tolerate damage. Indeed, the mechanisms through which bone derives its mechanical properties make fracture mechanics an ideal framework to study bone's mechanical resistance, where crack-growth resistance curves give a measure of the intrinsic resistance to the initiation of cracks and the extrinsic resistance to the growth of cracks. Recent research on healthy cortical bone has demonstrated how this hierarchical structure can develop intrinsic toughness at the collagen fibril scale mainly through sliding and sacrificial bonding mechanisms that promote plasticity. Furthermore, the bone-matrix structure develops extrinsic toughness at much larger micrometer length-scales, where the structural features are large enough to resist crack growth through crack-tip shielding mechanisms. Although healthy bone tissue can generally resist physiological loading environments, certain conditions such as aging and disease can significantly increase fracture risk. In simple terms, the reduced mechanical integrity originates from alterations to the hierarchical structure. Here, we review how human cortical bone resists fracture in healthy bone and how changes to the bone structure due to aging, osteoporosis, vitamin D deficiency and Paget's disease can affect the mechanical integrity of bone tissue. PMID:26380080

  8. Fracture Mechanisms of Layer-By-Layer Polyurethane/Poly(Acrylic Acid) Nanocomposite

    NASA Astrophysics Data System (ADS)

    Kheng, Eugene R.

    A layer-by-layer(LBL) manufactured material is examined in detail in this thesis. Improvements are made to the method of its manufacture. Efforts are made to understand its fracture mechanisms and take advantage of these fracture mechanisms in the absorption of impact energy. A novel series of experiments has been performed on LBL manufactured thin films to demonstrate their unique fracture mechanisms. Polyurethane/Poly(Acrylic Acid) (PU/PAA) and PU/PAA/(PU/Clay)5 nanocomposite films readily undergo Interlaminar mode II fracture, because of the relatively weak elctrostatic bonds between monolayers. Tensile tests performed while under observation by a scanning electron microscope demonstrate the tendency of these nanocomposite films to undergo interlaminar mode II fracture even when loads are applied in the plane of nanocomposite film. It is concluded that these mechanisms of energy dissipation are responsible for the enhanced toughness of these films when used as layers between glass blocks in the prevention of impact damage to the glass. A novel automated manufacturing facility has been designed and built to deposit large sheets of Layer-by-Layer nanocomposite film. These large sheets are incorporated into a borosillicate glass composite in order to compare the ballistic characteristics of LBL PU based nanocomposite films to a single cast layer of polyurethane. It is demonstrated that shear fracture is the mode of failure in the blocks containing the nanocomposite film. The shear fracture surface in the nanocomposite after it has undergone a ballistic impact is characterized. Additional experiments are performed to characterize the interlaminar fracture stresses and toughnesses of the nanocomposite LBL layers, to assist in the implementation of a numerical crack band model that describes the nanocomposite film. The computational model predicts the failure of the ballistic nanocomposite samples, and the predicted V50 velocity is found to be in good agreement with

  9. Microstructures and mechanical properties of Ti-Mo alloys cold-rolled and heat treated

    SciTech Connect

    Zhou Yinglong; Luo Dongmei

    2011-10-15

    In this study, the microstructures and mechanical properties of Ti-10Mo and Ti-20Mo alloys (mass%) are investigated to assess the potential use in biomedical applications. The microstructures are examined by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The mechanical properties are determined from uniaxial tensile tests. The experimental results indicate that the microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. The Ti-10Mo alloy exhibits ({alpha}'' + {beta}) and ({beta} + {omega}) phases under the cold rolling (CR) and solution treatment (ST), respectively. By contrast, the Ti-20Mo alloy comprises only {beta} phase under such conditions. The quenched Ti-20Mo alloy has the lowest elastic modulus and CR Ti-20Mo alloy has the highest tensile strength. The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding from stress-strain curves due to the stress-induced martensite transformation from {beta} to {alpha}'' during tensile deformation. These Ti-Mo alloys exhibit low yield strength and good ductility, and they are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. The quenched Ti-10Mo alloy has some advantages over the other {beta} binary Ti-Mo alloys for biomedical applications. {beta} type Ti-Mo-Sn alloys are expected to be promising candidates for novel metallic biomaterials. - Highlights: {yields} The microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. {yields} The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding due to stress-induced martensite transformation from beta to alpha double prime during tensile deformation. {yields} The Ti-Mo alloys are more suitable for biomedical applications than the conventional metallic

  10. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  11. Features of plastic deformation and fracture of dispersion-strengthened V–Cr–Zr–W alloy depending on temperature of tension

    SciTech Connect

    Ditenberg, Ivan A.; Grinyaev, Konstantin V.; Tyumentsev, Alexander N.; Smirnov, Ivan V.; Pinzhin, Yury P.; Tsverova, Anastasiya S.; Chernov, Vyacheslav M.

    2015-10-27

    Influence of tension temperature on features of plastic deformation and fracture of V–4.23Cr–1.69Zr–7.56W alloy was investigated by scanning and transmission electron microscopy. It is shown that temperature increase leads to activation of the recovery processes, which manifests in the coarsening of microstructure elements, reducing the dislocation density, relaxation of continuous misorientations.

  12. Development of oxide dispersion strengthened turbine blade alloy by mechanical alloying

    NASA Technical Reports Server (NTRS)

    Merrick, H. F.; Curwick, L. R. R.; Kim, Y. G.

    1977-01-01

    There were three nickel-base alloys containing up to 18 wt. % of refractory metal examined initially for oxide dispersion strengthening. To provide greater processing freedom, however, a leaner alloy was finally selected. This base alloy, alloy D, contained 0.05C/15Cr / 2Mo/4W/2Ta/4.5Al/2.Ti/015Zr/0.01-B/Bal. Ni. Following alloy selection, the effect of extrusion, heat treatment, and oxide volume fraction and size on microstructure and properties were examined. The optimum structure was achieved in zone annealed alloy D which contained 2.5 vol. % of 35 mm Y2O3 and which was extruded 16:1 at 1038 C.

  13. Association of microstructural and mechanical properties of cancellous bone and their fracture risk assessment tool scores.

    PubMed

    Wu, Dengke; Li, Xin; Tao, Cheng; Dai, Ruchun; Ni, Jiangdong; Liao, Eryuan

    2015-01-01

    This study is to investigate the association between fracture probabilities determined by using the fracture risk assessment tool (FRAX) and the microstructure and mechanical properties of femoral bone trabecula in osteoporosis (OP) and osteoarthritis (OA) patients with hip replacements. By using FRAX, we evaluated fracture risks of the 102 patients with bone replacements. Using micro CT scanning, we obtained the analysis parameters of microstructural properties of cancellous bone. Through morphometric observations, fatigue tests and compression tests, we obtained parameters of mechanical properties of cancellous bones. Relevant Pearson analysis was performed to investigate the association between the fracture probability and the microstructure and mechanical properties of femoral bone trabecula in patients. Fifteen risk factors in FRAX were compared between OP and OA patients. FRAX hip fracture risk score and major osteoporotic in OP and OA patients were significantly different. FRAX was associated with tissue bone mineral density and volumetric bone mineral density. Our study suggests that the probabilities of major osteoporotic and hip fracture using FRAX is associated with bone mass but not with micro bone quality. PMID:26064297

  14. Mechanisms of High-Temperature Fatigue Failure in Alloy 800H

    NASA Technical Reports Server (NTRS)

    BhanuSankaraRao, K.; Schuster, H.; Halford, G. R.

    1996-01-01

    The damage mechanisms influencing the axial strain-controlled Low-Cycle Fatigue (LCF) behavior of alloy 800H at 850 C have been evaluated under conditions of equal tension/compression ramp rates (Fast-Fast (F-F): 4 X 10(sup -3)/s and Slow-Slow (S-S): 4 X 10(sup -5)/s) and asymmetrical ramp rates (Fast-Slow (F-S): 4 x 10(sup -3)/s / 4 X 10(sup -5/s and Slow-Fast (S-F): 4 X 10(sup -5) / 4 X 10(sup -3)/s) in tension and compression. The fatigue life, cyclic stress response, and fracture modes were significantly influenced by the waveform shape. The fatigue lives displayed by different loading conditions were in the following order: F-F greater than S-S greater than F-S greater than S-F. The fracture mode was dictated by the ramp rate adopted in the tensile direction. The fast ramp rate in the tensile direction led to the occurrence of transgranular crack initiation and propagation, whereas the slow ramp rate caused intergranular initiation and propagation. The time-dependent processes and their synergistic interactions, which were at the basis of observed changes in cyclic stress response and fatigue life, were identified. Oxidation, creep damage, dynamic strain aging, massive carbide precipitation, time-dependent creep deformation, and deformation ratcheting were among the several factors influencing cyclic life. Irrespective of the loading condition, the largest effect on life was exerted by oxidation processes. Deformation ratcheting had its greatest influence on life under asymmetrical loading conditions. Creep damage accumulated the greatest amount during the slow tensile ramp under S-F conditions.

  15. Results of fracture mechanics analyses of the ederer cranes in the device assembly facility using reduced static fracture-toughness values

    SciTech Connect

    Dalder, E. N. C.

    1996-11-01

    The effects of a decreased static fracture-toughness value from that used in the previous fracture-mechanics analyses of the Ederer cranes in the Device Assembly Facility were examined to see what effects, if any, would be exerted on the fatigue crack growth and fracture behavior of the cranes. In particular, the behavior of the same 3 critical locations on the lower flanges of the load beams of the Ederer 5 ton and 4 ton cranes, were examined, with the reduced static fracture-toughness value.

  16. Updated Fatigue-Crack-Growth And Fracture-Mechanics Software

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Shivakumar, Venkataraman; Newman, James C., Jr.

    1995-01-01

    NASA/FLAGRO 2.0 developed as analytical aid in predicting growth and stability of preexisting flaws and cracks in structural components of aerospace systems. Used for fracture-control analysis of space hardware. Organized into three modules to maximize efficiency in operation. Useful in: (1) crack-instability/crack-growth analysis, (2) processing raw crack-growth data from laboratory tests, and (3) boundary-element analysis to determine stresses and stress-intensity factors. Written in FORTRAN 77 and ANSI C.

  17. Development of spiral notch torsion test: A new Fracture mechanics approach to determination of KISCC

    SciTech Connect

    Wang, Jy-An John; Singh, R. K.; Bayles, Robert; Knight, S. P.; Hinton, B. R.W.; Muddle, B. C.

    2007-11-01

    SNTT utilizes an extremely innovative concept of testing round-rod specimens having a V-grooved spiral notch line with a 45 a-pitch angle. The paper discusses the validity of SNTT in determining the fracture toughness, KIC, as established at ORNL. The paper also presents preliminary results of a collaborative research program of Monash University, NRL, ORNL and DSTO, for development and use of the novel technique of Spiral Notch Torsion Test (SNTT) for determination of threshold stress intensity for stress corrosion cracking, i.e., KISCC. SNTT experiments have been carried out in chloride and air environments, using fatigue pre-cracked SNTT specimens of Al-alloy, 7075.

  18. Fracture mechanics analyses of ceramic/veneer interface under mixed-mode loading.

    PubMed

    Wang, Gaoqi; Zhang, Song; Bian, Cuirong; Kong, Hui

    2014-11-01

    Few studies have focused on the interface fracture performance of zirconia/veneer bilayered structure, which plays an important role in dental all-ceramic restorations. The purpose of this study was to evaluate the fracture mechanics performance of zirconia/veneer interface in a wide range of mode-mixities (at phase angles ranging from 0° to 90°), and to examine the effect of mechanical properties of the materials and the interface on the fracture initiation and crack path of an interfacial crack. A modified sandwich test configuration with an oblique interfacial crack was proposed and calibrated to choose the appropriate geometry dimensions by means of finite element analysis. The specimens with different interface inclination angles were tested to failure under three-point bending configuration. Interface fracture parameters were obtained with finite element analyses. Based on the interfacial fracture mechanics, three fracture criteria for crack kinking were used to predict crack initiation and propagation. In addition, the effects of residual stresses due to coefficient of thermal expansion mismatch between zirconia and veneer on the crack behavior were evaluated. The crack initiation and propagation were well predicted by the three fracture criteria. For specimens at phase angle of 0, the cracks propagated in the interface; whereas for all the other specimens the cracks kinked into the veneer. Compressive residual stresses in the veneer can improve the toughness of the interface structure. The results suggest that, in zirconia/veneer bilayered structure the veneer is weaker than the interface, which can be used to explain the clinical phenomenon that veneer chipping rate is larger than interface delamination rate. Consequently, a veneer material with larger fracture toughness is needed to decrease the failure rate of all-ceramic restorations. And the coefficient of thermal expansion mismatch of the substrates can be larger to produce larger compressive

  19. Two-parameter fracture mechanics: Theory and applications

    SciTech Connect

    O'Dowd, N.P. . Dept. of Mechanical Engineering); Shih, C.F. . Div. of Engineering)

    1993-02-01

    A family of self-similar fields provides the two parameters required to characterize the full range of high- and low-triaxiality crack tip states. The two parameters, J and Q, have distinct roles: J sets the size scale of the process zone over which large stresses and strains develop, while Q scales the near-tip stress distribution relative to a high triaxiality reference stress state. An immediate consequence of the theory is this: it is the toughness values over a range of crack tip constraint that fully characterize the material's fracture resistance. It is shown that Q provides a common scale for interpreting cleavage fracture and ductile tearing data thus allowing both failure modes to be incorporated in a single toughness locus. The evolution of Q, as plasticity progresses from small scale yielding to fully yielded conditions, has been quantified for several crack geometries and for a wide range of material strain hardening properties. An indicator of the robustness of the J-Q fields is introduced; Q as a field parameter and as a pointwise measure of stress level is discussed.

  20. Effects of deformation on microstructure and mechanical properties of a Cu-Al-Ni shape memory alloy

    SciTech Connect

    Sari, U. Kirindi, T.

    2008-07-15

    In Cu-11.92 wt.%Al-3.78 wt.%Ni shape memory alloy, the influence of deformation and thermal treatments on the microstructure and mechanical properties under the compression test were studied by means of scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). Experiments show that the mechanical properties of the alloy can be enhanced by convenient heat treatments. The alloy exhibits good mechanical properties with high ultimate compression strength and ductility after annealing at high temperature. However, it exhibits brittle fracture and dramatic strain hardening, with linear stress-strain behavior after annealing at low temperature. The changes in the mechanical properties have been linked to the evolution of the degree of order, occurrence of precipitation, and variation of the grain size. From microstructural observations, it is seen that the {beta}{sub 1}' (18R) and {gamma}{sub 1}' (2H) martensite phases coexist at different fractions in the undeformed and deformed states. Deformation induces the changes between the {beta}{sub 1}' and {gamma}{sub 1}' martensites and deformation-induced martensites form at preferred orientations as mechanical twins. The {beta}{sub 1}' martensite variants are twin-related with respect to the (1-bar 2-bar 8){sub 18R} mirror plane and a new orientation relationship for these twin variants is derived as (1-bar 2-bar 8){sub A}-parallel (1-bar 2-bar 8){sub C}: [4-bar 61] {sub A}-parallel [4-bar 61]{sub C}. Additionally, an increase in the amount of deformation causes martensite reorientation, de-twinning, and dislocation generation; also, the martensite plates are seen to have rearranged in the same orientation to be parallel with each other.

  1. Effects of high-energy electro-pulsing treatment on microstructure, mechanical properties and corrosion behavior of Ti-6Al-4V alloy.

    PubMed

    Ye, Xiaoxin; Wang, Lingsheng; Tse, Zion T H; Tang, Guoyi; Song, Guolin

    2015-04-01

    The effect of electro-pulsing treatment (EPT) on the microstructure, mechanical properties and corrosion behavior of cold-rolled Ti-6Al-4V alloy strips was investigated in this paper. It was found that the elongation to failure of materials obtains a noticeable enhancement with increased EPT processing time while slightly sacrificing strength. Fine recrystallized grains and the relative highest elongation to failure (32.5%) appear in the 11second-EPT samples. Grain coarsening and decreased ductility were brought in with longer EPT duration time. Fracture surface analysis shows that transition from intergranular brittle facture to transgranular dimple fracture takes place with an increase in processing time of EPT. Meanwhile, corrosion behavior of titanium alloys is greatly improved with increased EPT processing time, which is presented by polarization test and surface observation with the beneficial effect of forming a protective anatase-TiO2 film on the surface of alloys. The rapid recrystallization behavior and oxide formation of the titanium alloy strip under EPTs are attributed to the enhancement of nucleation rate, atomic diffusion and oxygen migration resulting from the coupling of the thermal and athermal effects. PMID:25687017

  2. Effect of laser beam offset on microstructure and mechanical properties of pulsed laser welded BTi-6431S/TA15 dissimilar titanium alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Hao; Hu, Shengsun; Shen, Junqi; Li, Dalong; Bu, Xianzheng

    2015-11-01

    Laser beam welding was used to weld dissimilar joints in BTi-6431S/TA15 titanium alloys. The effect of laser beam offset on microstructural characterizations and mechanical properties of the joints were investigated. Microstructural evolution of the joints was characterized by optical microscopy (OM) and X-ray diffraction (XRD). Tensile testing was conducted at room temperature and at 550 °C. The results demonstrated that with the exception of some porosity, a good quality joint could be achieved. Martensite α' and acicular α structures were present in the fusion zone (FZ). The amount of martensite α' present with the -0.2 mm beam offset was less than that with the 0.2 mm beam offset. Acicular α and martensite α' transformations occurred in the high temperature heat-affected zone (HT-HAZ) of both the BTi-6431S and TA15 alloys. In the low-temperature heat-affected zone (LT-HAZ), the BTi-6431S and TA15 alloy microstructures exhibited a mixture of secondary α, primary α, and prior β phases. The microhardness values in the FZ followed the order: -0.2 mm> 0 mm> 0.2 mm. Tensile testing at room temperature and at 550 °C resulted in fracture of the TA15 alloy base metal. The fracture morphology exhibited a ductile dimple feature.

  3. Effects of high-energy electro-pulsing treatment on microstructure, mechanical properties and corrosion behavior of Ti-6Al-4V alloy.

    PubMed

    Ye, Xiaoxin; Wang, Lingsheng; Tse, Zion T H; Tang, Guoyi; Song, Guolin

    2015-04-01

    The effect of electro-pulsing treatment (EPT) on the microstructure, mechanical properties and corrosion behavior of cold-rolled Ti-6Al-4V alloy strips was investigated in this paper. It was found that the elongation to failure of materials obtains a noticeable enhancement with increased EPT processing time while slightly sacrificing strength. Fine recrystallized grains and the relative highest elongation to failure (32.5%) appear in the 11second-EPT samples. Grain coarsening and decreased ductility were brought in with longer EPT duration time. Fracture surface analysis shows that transition from intergranular brittle facture to transgranular dimple fracture takes place with an increase in processing time of EPT. Meanwhile, corrosion behavior of titanium alloys is greatly improved with increased EPT processing time, which is presented by polarization test and surface observation with the beneficial effect of forming a protective anatase-TiO2 film on the surface of alloys. The rapid recrystallization behavior and oxide formation of the titanium alloy strip under EPTs are attributed to the enhancement of nucleation rate, atomic diffusion and oxygen migration resulting from the coupling of the thermal and athermal effects.

  4. Natural hydraulic fractures and the mechanical stratigraphy of shale-dominated strata

    NASA Astrophysics Data System (ADS)

    Imber, Jonathan; Armstrong, Howard; Atar, Elizabeth; Clancy, Sarah; Daniels, Susan; Grattage, Joshua; Herringshaw, Liam; Trabucho-Alexandre, João; Warren, Cassandra; Wille, Jascha; Yahaya, Liyana

    2016-04-01

    .2-4.3 fractures per m, consistent with field observations that this formation is more highly fractured than the Cleveland Ironstone Formation. Semi-quantitative estimates of the mineralogical "brittleness index" suggest the highly fractured, clay-rich Mulgrave Shale Member of the Whitby Mudstone Formation has a low brittleness. Our results are therefore inconsistent with the widely held assumption that natural fracture density is greatest within units characterised by a high brittleness index. We propose that stratigraphic variations in fracture densities are more likely to result from the different distributions of crack driving stresses; formations containing decimetre-scale, and most likely stiff, carbonate layers (such as the Cleveland Ironstone Formation) will have differing crack driving stresses compared with silt- and mudstone dominated successions (such as the Whitby Mudstone Formation). The high fracture density observed within the Mulgrave Shale Member is also consistent with propagation of natural hydraulic fractures driven by fluid overpressure caused by maturation of organic matter concentrated within this unit. The next step is to investigate the relative importance of maturation-driven overpressure v. mechanical heterogeneity by analysing the stratigraphic variations in fracture density within the underlying, organic-matter lean Redcar Mudstone Formation.

  5. Nano-sized Superlattice Clusters Created by Oxygen Ordering in Mechanically Alloyed Fe Alloys

    PubMed Central

    Hu, Yong-Jie; Li, Jing; Darling, Kristopher A.; Wang, William Y.; VanLeeuwen, Brian K.; Liu, Xuan L.; Kecskes, Laszlo J.; Dickey, Elizabeth C.; Liu, Zi-Kui

    2015-01-01

    Creating and maintaining precipitates coherent with the host matrix, under service conditions is one of the most effective approaches for successful development of alloys for high temperature applications; prominent examples include Ni- and Co-based superalloys and Al alloys. While ferritic alloys are among the most important structural engineering alloys in our society, no reliable coherent precipitates stable at high temperatures have been found for these alloys. Here we report discovery of a new, nano-sized superlattice (NSS) phase in ball-milled Fe alloys, which maintains coherency with the BCC matrix up to at least 913 °C. Different from other precipitates in ferritic alloys, this NSS phase is created by oxygen-ordering in the BCC Fe matrix. It is proposed that this phase has a chemistry of Fe3O and a D03 crystal structure and becomes more stable with the addition of Zr. These nano-sized coherent precipitates effectively double the strength of the BCC matrix above that provided by grain size reduction alone. This discovery provides a new opportunity for developing high-strength ferritic alloys for high temperature applications. PMID:26134420

  6. Brittleness of twig bases in the genus Salix: fracture mechanics and ecological relevance.

    PubMed

    Beismann, H; Wilhelmi, H; Baillères, H; Spatz, H C; Bogenrieder, A; Speck, T

    2000-03-01

    The twig bases within the genus Salix were investigated. Brittleness of twig bases as defined in the literature neither correlates with Young's modulus nor with growth strains, which were measured for S. alba, S. fragilis and S. x rubens. For the species S. alba, S. appendiculata, S. eleagnos, S. fragilis, S. purpurea, S. triandra, S. viminalis, and S. x rubens, fracture surfaces of broken twigs were investigated and semiquantitatively described in terms of 'relative roughness' (ratio of rough area of fracture surface over whole area of fracture surface). The relative roughness clearly corresponds with the classification into brittle and nonbrittle species given in the literature. An attempt was made to quantify brittleness with mechanical tests. The absolute values of stress and strain do not correlate with the brittleness of the twig bases as defined by the relative roughness. However, the 'index stress' (ratio of stress at yield over stress at fracture) or the 'index strain' (ratio of strain at yield over strain at fracture), correlate well with the relative roughness. The graphic analysis of index stress against index strain reveals a straight line on which the eight species are ordered according to their brittleness. Depending on growth form and habitat, brittle twig bases of willows may function ecologically as mechanical safety mechanisms and, additionally, as a propagation mechanism.

  7. Fracture mechanics in fiber reinforced composite materials, taking as examples B/A1 and CRFP

    NASA Technical Reports Server (NTRS)

    Peters, P. W. M.

    1982-01-01

    The validity of linear elastic fracture mechanics and other fracture criteria was investigated with laminates of boron fiber reinforced aluminum (R/A1) and of carbon fiber reinforced epoxide (CFRP). Cracks are assessed by fracture strength Kc or Kmax (critical or maximum value of the stress intensity factor). The Whitney and Nuismer point stress criterion and average stress criterion often show that Kmax of fiber composite materials increases with increasing crack length; however, for R/A1 and CFRP the curve showing fracture strength as a function of crack length is only applicable in a small domain. For R/A1, the reason is clearly the extension of the plastic zone (or the damage zone n the case of CFRP) which cannot be described with a stress intensity factor.

  8. GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS (U)

    SciTech Connect

    Lam, P

    2006-06-08

    This report is a compendium of sets of mechanical properties of carbon and low alloy steels following the short-term effects of hydrogen exposure. The property sets include the following: Yield Strength; Ultimate Tensile Strength; Uniform Elongation; Reduction of Area; Threshold Cracking, K{sub H} or K{sub th}; Fracture Toughness (K{sub IC}, J{sub IC}, and/or J-R Curve); and Fatigue Crack Growth (da/dN). These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  9. The Mechanical Benefit of Medial Support Screws in Locking Plating of Proximal Humerus Fractures

    PubMed Central

    Liu, Yanjie; Pan, Yao; Zhang, Wei; Zhang, Changqing; Zeng, Bingfang; Chen, Yunfeng

    2014-01-01

    Background The purpose of this study was to evaluate the biomechanical advantages of medial support screws (MSSs) in the locking proximal humeral plate for treating proximal humerus fractures. Methods Thirty synthetic left humeri were randomly divided into 3 subgroups to establish two-part surgical neck fracture models of proximal humerus. All fractures were fixed with a locking proximal humerus plate. Group A was fixed with medial cortical support and no MSSs; Group B was fixed with 3 MSSs but without medial cortical support; Group C was fixed with neither medial cortical support nor MSSs. Axial compression, torsional stiffness, shear stiffness, and failure tests were performed. Results Constructs with medial support from cortical bone showed statistically higher axial and shear stiffness than other subgroups examined (P<0.0001). When the proximal humerus was not supported by medial cortical bone, locking plating with medial support screws exhibited higher axial and torsional stiffness than locking plating without medial support screws (P≤0.0207). Specimens with medial cortical bone failed primarily by fracture of the humeral shaft or humeral head. Specimens without medial cortical bone support failed primarily by significant plate bending at the fracture site followed by humeral head collapse or humeral head fracture. Conclusions Anatomic reduction with medial cortical support was the stiffest construct after a simulated two-part fracture. Significant biomechanical benefits of MSSs in locking plating of proximal humerus fractures were identified. The reconstruction of the medial column support for proximal humerus fractures helps to enhance mechanical stability of the humeral head and prevent implant failure. PMID:25084520

  10. Relationship between microstructure, material distribution, and mechanical properties of sheep tibia during fracture healing process.

    PubMed

    Gao, Jiazi; Gong, He; Huang, Xing; Fang, Juan; Zhu, Dong; Fan, Yubo

    2013-01-01

    The aim of this study was to investigate the relationship between microstructural parameters, material distribution, and mechanical properties of sheep tibia at the apparent and tissue levels during the fracture healing process. Eighteen sheep underwent tibial osteotomy and were sacrificed at 4, 8, and 12 weeks. Radiographs and micro-computed tomography (micro-CT) scanning were taken for microstructural assessment, material distribution evaluation, and micro-finite element analysis. A displacement of 5% compressive strain on the longitudinal direction was applied to the micro-finite element model, and apparent and tissue-level mechanical properties were calculated. Principle component analysis and linear regression were used to establish the relationship between principle components (PCs) and mechanical parameters. Visible bony callus formation was observed throughout the healing process from radiographic assessment. Apparent mechanical property increased at 8 weeks, but tissue-level mechanical property did not increase significantly until 12 weeks. Three PCs were extracted from microstructural parameters and material distribution, which accounted for 87.592% of the total variation. The regression results showed a significant relationship between PCs and mechanical parameters (R>0.8, P<0.05). Results of this study show that microstructure and material distribution based on micro-CT imaging could efficiently predict bone strength and reflect the bone remodeling process during fracture healing, which provides a basis for exploring the fracture healing mechanism and may be used as an approach for fractured bone strength assessment.

  11. The growth mechanism of grain boundary carbide in Alloy 690

    SciTech Connect

    Li, Hui; Xia, Shuang; Zhou, Bangxin; Peng, Jianchao

    2013-07-15

    The growth mechanism of grain boundary M{sub 23}C{sub 6} carbides in nickel base Alloy 690 after aging at 715 °C was investigated by high resolution transmission electron microscopy. The grain boundary carbides have coherent orientation relationship with only one side of the matrix. The incoherent phase interface between M{sub 23}C{sub 6} and matrix was curved, and did not lie on any specific crystal plane. The M{sub 23}C{sub 6} carbide transforms from the matrix phase directly at the incoherent interface. The flat coherent phase interface generally lies on low index crystal planes, such as (011) and (111) planes. The M{sub 23}C{sub 6} carbide transforms from a transition phase found at curved coherent phase interface. The transition phase has a complex hexagonal crystal structure, and has coherent orientation relationship with matrix and M{sub 23}C{sub 6}: (111){sub matrix}//(0001){sub transition}//(111){sub carbide}, <112{sup ¯}>{sub matrix}//<21{sup ¯}10>{sub transition}//<112{sup ¯}>{sub carbide}. The crystal lattice constants of transition phase are c{sub transition}=√(3)×a{sub matrix} and a{sub transition}=√(6)/2×a{sub matrix}. Based on the experimental results, the growth mechanism of M{sub 23}C{sub 6} and the formation mechanism of transition phase are discussed. - Highlights: • A transition phase was observed at the coherent interfaces of M{sub 23}C{sub 6} and matrix. • The transition phase has hexagonal structure, and is coherent with matrix and M{sub 23}C{sub 6}. • The M{sub 23}C{sub 6} transforms from the matrix directly at the incoherent phase interface.

  12. Preliminary study of oxide-dispersion-strengthened B-1900 prepared by mechanical alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Quatinetz, M.

    1975-01-01

    An experimental oxide dispersion strengthened (ODS) alloy based on the B-1900 composition was produced by the mechanical alloying process. Without optimization of the processing for the alloy or the alloy for the processing, recrystallization of the extruded product to large elongated grains was achieved. Materials having grain length-width ratios of 3 and 5.5 were tested in tension and stress-rupture. The ODS B-1900 exhibited tensile strength similar to that of cast B-1900. Its stress-rupture life was lower than that of cast B-1900 at 760 C. At 1095 C the ODS B-1900 with the higher grain length-width ratio (5.5) had stress-rupture life superior to that of cast B-1900. It was concluded that, with optimization, oxide dispersion strengthening of B-1900 and other complex cast nickel-base alloys has potential for improving high temperature properties over those of the cast alloy counterparts.

  13. Non-double-couple mechanisms of microearthquakes induced by hydraulic fracturing

    NASA Astrophysics Data System (ADS)

    Šílený, Jan; Hill, David P.; Eisner, Leo; Cornet, Francois H.

    2009-08-01

    We have inverted polarity and amplitude information of representative microearthquakes to investigate source mechanisms of seismicity induced by hydraulic fracturing in the Carthage Cotton Valley, east Texas, gas field. With vertical arrays of four and eight three-component geophones in two monitoring wells, respectively, we were able to reliably determine source mechanisms of the strongest events with the best signal-to-noise ratio. Our analysis indicates predominantly non-double-couple source mechanisms with positive volumetric component consistent with opening cracks oriented close to expected hydraulic fracture orientation. Our observations suggest the induced events are directly the result of opening cracks by fluid injection, in contrast to many previous studies where the seismicity is interpreted to be primarily shearing caused by pore pressure diffusion into the surrounding rock or associated with shear stresses created at the hydraulic fracture tip.

  14. Non-double-couple mechanisms of microearthquakes induced by hydraulic fracturing

    USGS Publications Warehouse

    Sileny, J.; Hill, D.P.; Eisner, L.; Cornet, F.H.

    2009-01-01

    We have inverted polarity and amplitude information of representative microearthquakes to investigate source mechanisms of seismicity induced by hydraulic fracturing in the Carthage Cotton Valley, east Texas, gas field. With vertical arrays of four and eight three-component geophones in two monitoring wells, respectively, we were able to reliably determine source mechanisms of the strongest events with the best signal-to-noise ratio. Our analysis indicates predominantly non-double-couple source mechanisms with positive volumetric component consistent with opening cracks oriented close to expected hydraulic fracture orientation. Our observations suggest the induced events are directly the result of opening cracks by fluid injection, in contrast to many previous studies where the seismicity is interpreted to be primarily shearing caused by pore pressure diffusion into the surrounding rock or associated with shear stresses created at the hydraulic fracture tip. Copyright 2009 by the American Geophysical Union.

  15. Chondral fracture of the lateral trochlea of the femur occurring in an adolescent: mechanism of injury.

    PubMed

    Oohashi, Yoshikazu; Oohashi, Yoshinori

    2007-11-01

    The trochlea of the femur is a very unusual site for chondral fracture. Little is known of the mechanism of injuries confined to the articular cartilage of the trochlea of the femur. A very unusual case of chondral fracture of the lateral trochlea of the femur occurring in an adolescent is reported here. The mechanism by which this injury occurred could be evaluated in this patient. The cartilage on the convex surface of the lateral trochlea was likely avulsed proximally by shear force of the patella during rapid extension of the weight-bearing knee from a flexed position. From a viewpoint of mechanism, this injury differs from the more usual osteochondral or chondral fractures of the weight bearing area of the femoral condyle, which are usually accompanied by twisting forces.

  16. Microstructure and mechanical properties of Ti-Zr-Cr biomedical alloys.

    PubMed

    Wang, Pan; Feng, Yan; Liu, Fengchao; Wu, Lihong; Guan, Shaokang

    2015-06-01

    The Ti-15Zr-xCr (0≤x≤10, wt.%) alloys were investigated to develop new biomedical materials. It was found that the phase constitutions and mechanical properties strongly depended on the Cr content. The Ti-15Zr alloy was comprised of α' phase and a small fraction of β phase was detected with adding 1wt.% Cr. With addition of 5wt.% or more, the β phase was completely retained. In addition, the ω phase was detected in the Ti-15Zr-5Cr alloy and Ti-15Zr-7Cr alloy which exhibited the highest compressive Young's modulus and the lowest ductility. On the other hand, all the Ti-15Zr-xCr alloys without ω phase exhibited high microhardness, high yield strength and superior ductility. Furthermore, the elastic energy of Ti-15Zr-10Cr alloy (5.89MJ/m(3)) with only β phase and that of Ti-15Zr-3Cr alloy (4.04MJ/m(3)) with α' phase and small fraction of β phase was higher than the elastic energy of c.p. Ti (1.25MJ/m(3)). This study demonstrated that Ti-15Zr-3Cr alloy and Ti-15Zr-10Cr alloy with superior mechanical properties are potential materials for biomedical applications.

  17. Effect of microstructure on the mechanical properties of as-cast Ti-Nb-Al-Cu-Ni alloys for biomedical application.

    PubMed

    Okulov, I V; Pauly, S; Kühn, U; Gargarella, P; Marr, T; Freudenberger, J; Schultz, L; Scharnweber, J; Oertel, C-G; Skrotzki, W; Eckert, J

    2013-12-01

    The correlation between the microstructure and mechanical behavior during tensile loading of Ti68.8Nb13.6Al6.5Cu6Ni5.1 and Ti71.8Nb14.1Al6.7Cu4Ni3.4 alloys was investigated. The present alloys were prepared by the non-equilibrium processing applying relatively high cooling rates. The microstructure consists of a dendritic bcc β-Ti solid solution and fine intermetallic precipitates in the interdendritic region. The volume fraction of the intermetallic phases decreases significantly with slightly decreasing the Cu and Ni content. Consequently, the fracture mechanism in tension changes from cleavage to shear. This in turn strongly enhances the ductility of the alloy and as a result Ti71.8Nb14.1Al6.7Cu4Ni3.4 demonstrates a significant tensile ductility of about 14% combined with the high yield strength of above 820 MPa already in the as-cast state. The results demonstrate that the control of precipitates can significantly enhance the ductility and yet maintaining the high strength and the low Young's modulus of these alloys. The achieved high bio performance (ratio of strength to Young's modulus) is comparable (or even superior) with that of the recently developed Ti-based biomedical alloys.

  18. Elastic-plastic fracture mechanics of strength-mismatching

    SciTech Connect

    Parks, D.M.; Ganti, S.; McClintock, F.A.

    1996-12-31

    Approximate solutions to stress-fields are provided for a strength-mismatched interface crack in small-scale yielding (SSY) for non-hardening and low hardening materials. Variations of local deformation intensities, characterized by a J-type contour integral, are proposed. The softer material experiences a higher deformation intensity level, J{sub S}, while the harder material sees a much lower deformation intensity level, J{sub H}, compared to that obtained from the applied J near the respective homogeneous crack-tips. For a low hardening material, the stress fields are obtained by scaling from an elastic/perfectly-plastic problem, based on an effective mismatch, M{sub eff}, which is a function of mismatch, M, and the hardening exponent, n. Triaxial stress build-up is discussed quantitatively in terms of M. The influence of strength-mismatch on cleavage fracture is discussed using Weibull statistics.

  19. NASA-UVA Light Aerospace Alloy and Structures Technology program (LA2ST)

    NASA Technical Reports Server (NTRS)

    Starke, Edgar A., Jr.; Gangloff, Richard P.; Herakovich, Carl T.; Scully, John R.; Shiflet, Gary J.; Stoner, Glenn E.; Wert, John A.

    1995-01-01

    The objective of the LA2ST Program is to conduct interdisciplinary graduate student research on the performance of next generation, light-weight aerospace alloys, composites, and thermal gradient structures in collaboration with NASA-Langley researchers. The general aim is to produce relevant data and basic understanding of material mechanical response, environment/corrosion behavior, and microstructure; new monolithic and composite alloys; advanced processing methods; new solid and fluid mechanics analyses; measurement and modeling advances; and a pool of educated students for aerospace technologies. Specific technical objectives are presented for each of the following research projects: time-temperature dependent fracture in advanced wrought ingot metallurgy, and spray deposited aluminum alloys; cryogenic temperature effects on the deformation and fracture of Al-Li-Cu-In alloys; effects of aging and temperature on the ductile fracture of AA2095 and AA2195; mechanisms of localized corrosion in alloys 2090 and 2095; hydrogen interactions in aluminum-lithium alloys 2090 and selected model alloys; mechanisms of deformation and fracture in high strength titanium alloys (effects of temperature and hydrogen and effects of temperature and microstructure); evaluations of wide-panel aluminum alloy extrusions; Al-Si-Ge alloy development; effects of texture and precipitates on mechanical property anisotropy of Al-Cu-Mg-X alloys; damage evolution in polymeric composites; and environmental effects in fatigue life prediction - modeling crack propagation in light aerospace alloys.

  20. Micro-computed tomography assessment of fracture healing: relationships among callus structure, composition, and mechanical function.

    PubMed

    Morgan, Elise F; Mason, Zachary D; Chien, Karen B; Pfeiffer, Anthony J; Barnes, George L; Einhorn, Thomas A; Gerstenfeld, Louis C

    2009-02-01

    Non-invasive characterization of fracture callus structure and composition may facilitate development of surrogate measures of the regain of mechanical function. As such, quantitative computed tomography- (CT-) based analyses of fracture calluses could enable more reliable clinical assessments of bone healing. Although previous studies have used CT to quantify and predict fracture healing, it is unclear which of the many CT-derived metrics of callus structure and composition are the most predictive of callus mechanical properties. The goal of this study was to identify the changes in fracture callus structure and composition that occur over time and that are most closely related to the regain of mechanical function. Micro-computed tomography (microCT) imaging and torsion testing were performed on murine fracture calluses (n=188) at multiple post-fracture timepoints and under different experimental conditions that alter fracture healing. Total callus volume (TV), mineralized callus volume (BV), callus mineralized volume fraction (BV/TV), bone mineral content (BMC), tissue mineral density (TMD), standard deviation of mineral density (sigma(TMD)), effective polar moment of inertia (J(eff)), torsional strength, and torsional rigidity were quantified. Multivariate statistical analyses, including multivariate analysis of variance, principal components analysis, and stepwise regression were used to identify differences in callus structure and composition among experimental groups and to determine which of the microCT outcome measures were the strongest predictors of mechanical properties. Although calluses varied greatly in the absolute and relative amounts of mineralized tissue (BV, BMC, and BV/TV), differences among timepoints were most strongly associated with changes in tissue mineral density. Torsional strength and rigidity were dependent on mineral density as well as the amount of mineralized tissue: TMD, BV, and sigma(TMD) explained 62% of the variation in

  1. Microstructures and mechanical properties of compositionally complex Co-free FeNiMnCr18 FCC solid solution alloy

    SciTech Connect

    Wu, Z.; Bei, H.

    2015-07-01

    Recently, a structurally-simple but compositionally-complex FeNiCoMnCr high entropy alloy was found to have excellent mechanical properties (e.g., high strength and ductility). To understand the potential of using high entropy alloys as structural materials for advanced nuclear reactor and power plants, it is necessary to have a thorough understanding of their structural stability and mechanical properties degradation under neutron irradiation. Furthermore, this requires us to develop a similar model alloy without Co because material with Co will make post-neutron-irradiation testing difficult due to the production of the 60Co radioisotope. In order to achieve this goal, a FCC-structured single-phase alloy with a composition of FeNiMnCr18 was successfully developed. This near-equiatomic FeNiMnCr18 alloy has good malleability and its microstructure can be controlled by thermomechanical processing. By rolling and annealing, the as-cast elongated-grained-microstructure is replaced by homogeneous equiaxed grains. The mechanical properties (e.g., strength and ductility) of the FeNiMnCr18 alloy are comparable to those of the equiatomic FeNiCoMnCr high entropy alloy. Both strength and ductility increase with decreasing deformation temperature, with the largest difference occurring between 293 and 77 K. Extensive twin-bands which are bundles of numerous individual twins are observed when it is tensile-fractured at 77 K. No twin bands are detected by EBSD for materials deformed at 293 K and higher. Ultimately the unusual temperature-dependencies of UTS and uniform elongation could be caused by the development of the dense twin substructure, twin-dislocation interactions and the interactions between primary and secondary twinning systems which result in a microstructure refinement and hence cause enhanced strain hardening and postponed necking.

  2. A mechanism for the hydrogen uptake process in zirconium alloys

    NASA Astrophysics Data System (ADS)

    Cox, B.

    1999-01-01

    Hydrogen uptake data for thin Zircaloy-2 specimens in steam at 300-400°C have been analysed to show that there is a decrease in the rate of uptake with respect to the rate of oxidation when the terminal solid solubility (TSS) of hydrogen in the metal is exceeded. In order for TSS to be reached during pre-transition oxidation a very thin 0.125 mm Zircaloy sheet was used. The specimens had been pickled initially removing all Zr 2(Fe/Ni) particles from the initial surfaces, yet the initial hydrogen uptake rates were still much higher than for Zircaloy-4 or a binary Zr/Fe alloy that did not contain phases that dissolve readily during pickling. Cathodic polarisation at room temperature in CuSO 4 solution showed that small cracks or pores formed the cathodic sites in pre-transition oxide films. Some were at pits resulting from the initial dissolution of the Zr 2(Fe/Ni) phase; others were not; none were at the remaining intermetallics in the original surface. These small cracks are thought to provide the ingress routes for hydrogen. A microscopic steam starvation process at the bottoms of these small cracks or pores, leading to the accumulation of hydrogen adjacent to the oxide/metal interface, and causing breakdown of the passive oxide forming at the bottom of the flaw, is thought to provide the mechanism for the hydrogen uptake process during both pre-transition and post-transition oxidation.

  3. Mechanical Behavior of Two High Strength Alloy Steels Under Conditions of Cyclic Tension

    NASA Astrophysics Data System (ADS)

    Srivatsan, T. S.; Manigandan, K.; Sastry, S.; Quick, T.; Schmidt, M. L.

    2014-01-01

    The results of a recent study aimed at understanding the conjoint influence of load ratio and microstructure on the high cycle fatigue properties and resultant fracture behavior of two high strength alloy steels is presented and discussed. Both the chosen alloy steels, i.e., 300M and Tenax™ 310 have much better strength and ductility properties to offer in comparison with the other competing high strength steels having near similar chemical composition. Test specimens were precision machined from the as-provided stock of each steel. The machined specimens were deformed in both uniaxial tension and cyclic fatigue under conditions of stress control. The test specimens of each alloy steel were cyclically deformed over a range of maximum stress at two different load ratios and the number of cycles to failure recorded. The specific influence of load ratio on cyclic fatigue life is presented and discussed keeping in mind the maximum stress used during cyclic deformation. The fatigue fracture surfaces were examined in a scanning electron microscope to establish the macroscopic mode and to concurrently characterize the intrinsic features on the fracture surface. The conjoint influence of nature of loading, maximum stress, and microstructure on cyclic fatigue life is discussed.

  4. An Overview of Innovative Strategies for Fracture Mechanics at NASA Langley Research Center

    NASA Technical Reports Server (NTRS)

    Ransom, Jonathan B.; Glaessgen, Edward H.; Ratcliffe, James G.

    2010-01-01

    Engineering fracture mechanics has played a vital role in the development and certification of virtually every aerospace vehicle that has been developed since the mid-20th century. NASA Langley Research Center s Durability, Damage Tolerance and Reliability Branch has contributed to the development and implementation of many fracture mechanics methods aimed at predicting and characterizing damage in both metallic and composite materials. This paper presents a selection of computational, analytical and experimental strategies that have been developed by the branch for assessing damage growth under monotonic and cyclic loading and for characterizing the damage tolerance of aerospace structures

  5. Atomistic mechanisms of moisture-induced fracture at copper-silica interfaces

    NASA Astrophysics Data System (ADS)

    Vijayashankar, Dandapani; Zhu, Hong; Garg, Saurabh; Teki, Ranganath; Ramprasad, R.; Lane, Michael W.; Ramanath, Ganpati

    2011-09-01

    Tailoring the chemo-mechanical properties of metal-dielectric interfaces is crucial for many applications including nanodevice wiring, packaging, composites, and catalysis. Here, we combine moisture-induced fracture tests, electron spectroscopy, and density functional theory calculations to reveal fracture toughness partitioning and atomistic delamination mechanisms at copper-silica interfaces. Copper plasticity is supported above a threshold work of adhesion and delamination occurs by moisture-induced Cu-O bond scission in Cu-O-Si bridges. These results provide insights into the effects of the nature of metal-oxygen bonding on moisture-induced delamination of metal-dielectric interfaces.

  6. Permeability Evolution of Fractured Anhydrite Caused by Chemical and Mechanical Alteration

    NASA Astrophysics Data System (ADS)

    Detwiler, R. L.; Elkhoury, J. E.; Ameli, P.

    2011-12-01

    Geologic carbon sequestration requires competent structural seals (caprock) to prevent leakage over decadal time scales. Injection of large volumes of CO2 perturbs the target formation from chemical and mechanical equilibrium leading to the possible creation or enhancement of leakage pathways. We investigate the potential for leakage pathways (fractures) to grow over time under reservoir conditions in a series of anhydrite (Ca2SO4) cores. To simulate a potential leakage event in the laboratory, we fractured and jacketed the cores, and placed them in a flow-through reactor vessel. A high-pressure syringe pump applied confining stresses ranging from 7 to 17 MPa and another syringe pump pushed water through the sample at a constant flow rate with pressure control at the outlet. Effluent was sampled periodically and analyzed for Ca2+ and SO42- using an ion chromatograph. Before and after each experiment, we characterized the surfaces of the fractures using a high-resolution optical profilometer and a scanning electron microscope. Careful alignment of the surfaces during optical profiling allowed reproduction of the fracture aperture before and after each experiment. We present results from several experiments each carried out under different conditions in similar fractured anhydrite cores. One involved a well-mated pre-existing fracture and results showed that the permeability of the fractured core was similar to the intact rock matrix (O(10-18 m2); chemical alteration of the core was largely limited to the inflow face of the core and the fracture surfaces remained largely unaltered. To enhance permeability during subsequent experiments, we imposed a small (380 μm) shear displacement between the fracture surfaces resulting in a four-order-of-magnitude increase in initial permeability. The first of these was run at a constant flow rate of 0.6 ml/min for a period of 7 days. The measured pressure gradient within the core increased slowly for a period of 4 days followed

  7. Mechanical behaviour of pressed and sintered titanium alloys obtained from master alloy addition powders.

    PubMed

    Bolzoni, L; Esteban, P G; Ruiz-Navas, E M; Gordo, E

    2012-11-01

    The fabrication of the workhorse Ti-6Al-4V alloy and of the Ti-3Al-2.5V alloy was studied considering the master alloy addition variant of the blending elemental approach conventionally used for titanium powder metallurgy. The powders were characterised by means thermal analysis and X-ray diffraction and shaped by means of uniaxial pressing. The microstructural evolution with the sintering temperature (900-1400 °C) was evaluated by SEM and EDS was used to study the composition. XRD patterns as well as the density by Archimedes method were also obtained. The results indicate that master alloy addition is a suitable way to fabricate well developed titanium alloy but also to produce alloy with the desired composition, not available commercially. Density of 4.3 g/cm³ can be obtained where a temperature higher than 1200 °C is needed for the complete diffusion of the alloying elements. Flexural properties comparable to those specified for wrought Ti-6Al-4V medical devices are, generally, obtained.

  8. Effect of delayed aging on mechanical properties of an Al-Cu-Mg alloy

    SciTech Connect

    Ravindranathan, S.P.; Kashyap, K.T.; Kumar, S.R.; Ramachandra, C.; Chatterji, B.

    2000-02-01

    The effect of delayed aging on mechanical properties is characteristically found in Al-Mg-Si alloys. Delayed aging refers to the time elapsed between solutionizing and artificial aging. Delayed aging leads to inferior properties. This effect was investigated in an Al-Cu-Mg alloy (AU2GN) of nominal composition Al-2Cu-1.5Mg-1Fe-1Ni as a function of delay. This alloy also showed a drop in mechanical properties with delay. The results are explained on the basis of Pashley's kinetic model to qualitatively explain the evolution of a coarse precipitate structure with delay. It is found that all the results of delayed aging in the Al-Cu-Mg alloys are similar to those found in Al-Mg-Si alloys.

  9. Thermal and mechanical treatments for nickel and some nickel-base alloys: Effects on mechanical properties

    NASA Technical Reports Server (NTRS)

    Hall, A. M.; Beuhring, V. F.

    1972-01-01

    This report deals with heat treating and working nickel and nickel-base alloys, and with the effects of these operations on the mechanical properties of the materials. The subjects covered are annealing, solution treating, stress relieving, stress equalizing, age hardening, hot working, cold working, combinations of working and heat treating (often referred to as thermomechanical treating), and properties of the materials at various temperatures. The equipment and procedures used in working the materials are discussed, along with the common problems that may be encountered and the precautions and corrective measures that are available.

  10. Shape Memory Alloy Rock Splitters (SMARS) - A Non-Explosive Method for Fracturing Planetary Rocklike Materials and Minerals

    NASA Technical Reports Server (NTRS)

    Benafan, Othmane; Noebe, Ronald D.; Halsmer, Timothy J.

    2015-01-01

    A static rock splitter device based on high-force, high-temperature shape memory alloys (HTSMAs) was developed for space related applications requiring controlled geologic excavation in planetary bodies such as the Moon, Mars, and near-Earth asteroids. The device, hereafter referred to as the shape memory alloy rock splitter (SMARS), consisted of active (expanding) elements made of Ni50.3Ti29.7Hf20 (at.%) that generate extremely large forces in response to thermal input. The preshaping (training) of these elements was accomplished using isothermal, isobaric and cyclic training methods, which resulted in active components capable of generating stresses in excess of 1.5 GPa. The corresponding strains (or displacements) were also evaluated and were found to be 2 to 3 percent, essential to rock fracturing and/or splitting when placed in a borehole. SMARS performance was evaluated using a test bed consisting of a temperature controller, custom heaters and heater holders, and an enclosure for rock placement and breakage. The SMARS system was evaluated using various rock types including igneous rocks (e.g., basalt, quartz, granite) and sedimentary rocks (e.g., sandstone, limestone).

  11. Mechanisms of Inhibition of Crevice Corrosion in Alloy 22

    SciTech Connect

    Rebak, Raul B.

    2007-07-01

    Alloy 22 may be susceptible to crevice corrosion in chloride-containing environments, especially at temperatures above ambient. The presence of oxy-anions, especially nitrate, minimizes or eliminates the susceptibility of Alloy 22 to crevice corrosion. Other anions such as sulfate, carbonate and fluoride were also reported as inhibitors of crevice corrosion in Alloy 22. It is argued that the occurrence of crevice corrosion is due to the formation of hydrochloric acid solution in the creviced region. Inhibitors act by eliminating the occurrence of hydrochloric acid or by hampering its action. (author)

  12. A study of fatigue and fracture in 7075-T6 aluminum alloy in vacuum and air environments

    NASA Technical Reports Server (NTRS)

    Hudson, C. M.

    1973-01-01

    Axial load fatigue life, fatigue-crack propagation, and fracture toughness experiments were conducted on sheet specimens made of 7075-T6 aluminum alloy. These experiments were conducted at pressures ranging from atmospheric to 5 x 10 to the minus 8th torr. Analysis of the results from the fatigue life experiments indicated that for a given stress level, lower air pressures produced longer fatigue lives. At a pressure of 5 x 10 to the minus 8th torr fatigue lives were 15 or more times as long as at atmospheric pressure. Analysis of the results from the fatigue crack propagation experiments indicated that for small stress intensity factor ranges the fatigue crack propagation rates were up to twice as high at atmospheric pressure as in vacuum. The fracture toughness of 7075-T6 was unaffected by the vacuum environment. Fractographic examination showed that specimens tested in both vacuum and air developed fatigue striations. Considerably more striations developed on specimens tested at atmospheric pressure, however.

  13. Artificial Aging Effects on Cryogenic Fracture Toughness of the Main Structural Alloy for the Super Lightweight Tank

    NASA Technical Reports Server (NTRS)

    Chen, P. S.; Stanton, W. P.

    2002-01-01

    In 1996, Marshall Space Flight Center developed a multistep heating rate-controlled (MSRC) aging technique that significantly enhanced cryogenic fracture toughness (CFT) and reduced the statistical spread of fracture toughness values in alloy 2195 by controlling the location and size of strengthening precipitate T1. However, it could not be readily applied to flight-related hardware production, primarily because large-scale production furnaces are unable to maintain a heating rate of 0.6 C (1 F)/hr. In August 1996, a new program was initiated to determine whether the MSRC aging treatment could be further modified to facilitate its implementation to flight hardware production. It was successfully redesigned into a simplified two-step aging treatment consisting of 132 C (270 F)/20 hr + 138 C (280 F)/40 hr. Results indicated that two-step aging can achieve the same yield strength levels as those produced by conventional aging while providing greatly improved ductility. Two-step aging proved to be very effective at enhancing CFT, enabling previously rejected materials to meet simulated service requirements. Cryogenic properties are improved by controlling T1 nucleation and growth so that they are promoted in the matrix and suppressed in the subgrain boundaries.

  14. Development of micro-beam NRA for hydrogen mapping: Observation of fatigue-fractured surface of glassy alloys

    NASA Astrophysics Data System (ADS)

    Sekiba, D.; Yonemura, H.; Ogura, S.; Matsumoto, M.; Kitaoka, Y.; Yokoyama, Y.; Matsuzaki, H.; Narusawa, T.; Fukutani, K.

    2011-04-01

    A micro-beam NRA system by means of a resonant nuclear reaction of 1H( 15N, αγ) 12C has been developed at the beam line in MALT, University of Tokyo. The beam optics was analyzed in terms of the phase diagram. By carefully suppressing the spherical aberration of the final quadrupole magnetic lens, the 15N beam at the energy of 6.4 MeV was focused on targets with a size of 17 μm × 30 μm. For the precise positioning of the sample and beam spot, a combination of the mirror and optical microscope was adopted, so that the hydrogen concentration can be measured at a desirable position of the sample. With this new system, the hydrogen concentrations of fatigue-fractured surfaces of glassy alloys were determined from the viewpoint of the hydrogen embrittlement: Zr 50Cu 37Al 10Pd 3 and Zr 50Cu 40Al 10. Depth-resolved two-dimensional (2D) mapping of hydrogen concentration was performed in the area of 3 mm × 3 mm with an in-plane resolution of 150 μm. The maps taken at three different depths revealed that the hydrogen concentration is higher in the fatigue-fractured regions in both samples.

  15. Calorimetry study of the synthesis of amorphous Ni-Ti alloys by mechanical alloying. [Ni33 Ti67

    SciTech Connect

    Schwarz, R.B.; Petrich, R.R.

    1988-01-01

    We synthesized amorphous Ni/sub 33/Ti/sub 67/ alloy powder by ball milling (a) a mixture of elemental nickel and titanium powders and (b) powders of the crystalline intermetallic NiTi/sub 2/. We characterized the reaction products as a function of ball-milling time by differential scanning calorimetry and x-ray diffraction. The measurements suggest that in process (a) the amorphous alloy forms by a solid-state interdiffusion reaction at the clean Ni/Ti interfaces generated by the mechanical attrition. In process (b), the crystalline alloy powder stores energy in the form of chemical disorder and lattice and point defects. The crystal-to-amorphous transformation occurs when the stored energy reaches a critical value. The achievement of the critical stored energy competes with the dynamic recovery of the lattice. 23 refs., 7 figs.

  16. Fatigue damage-fracture mechanics interaction in cortical bone.

    PubMed

    Yeni, Y N; Fyhrie, D P

    2002-03-01

    Fatigue loading causes accumulation of damage that may lead to the initiation of a macrocrack and result in a catastrophic failure of bone. The objective of this study was to examine the influence of fatigue damage on crack growth parameters in bovine cortical bone. Nineteen rectangular beam specimens (4 x 4 x 48 mm) were machined from bovine tibiae. The long axis of the beams was aligned with the long axis of bones. Using a four-point bending fatigue setup, ten specimens were fatigue-damaged to different levels as indicated by stiffness loss. A through-thickness notch was machined at the center of each damaged and undamaged beam. The notched specimens were then monotonically loaded beyond failure using a three-point bending protocol. Critical stress intensity factor, K(I), and work to critical load, W(Q), were significantly lower in the damaged group than in the undamaged group (p < 0.03). When the undamaged specimens were assigned a percent stiffness loss of zero and pooled with the damaged group, significant negative correlations of percent stiffness loss with K(I) (R = 0.58, p < 0.01), W(Q) (R = 0.54, p < 0.02), maximum load, P(max) (R = 0.59, p < 0.008), deflection at maximum load, Delta(max) (R = 0.48, p < 0.04), structural stiffness, S(max) (R = 0.53, p < 0.02), W(max) (R = 0.55, p < 0.02), and load at 1.4 mm deflection (a value beyond failure but without complete fracture), P(1.4) (R = 0.47, p < 0.05), were found. Post hoc analysis revealed that the average load-deflection curve from the damaged group was transformable into that from the undamaged group through a special shift on the load-deflection plane. Fatigue damage reduces bone stiffness and resistance to crack initiation, maximum load-carrying capacity, and deflection before and after failure in cortical bone. The data suggest there is a single rule that governs the overall effect of fatigue damage on the fracture behavior of cortical bone. PMID:11882466

  17. Evaluation of fracture strength of metal/epoxy joint by interface mechanics

    SciTech Connect

    Nakai, Yoshikazu

    1995-11-01

    Tension tests of metal/epoxy joints with or without interface cracks were conducted and fracture criteria of the joints were discussed based on interface mechanics. The variation of the fracture strength of each specimen was large, and the strength showed Gaussian distribution. The fracture strength of smooth specimens was lower for wider specimens, but the cumulative probability of fracture of smooth specimens was not controlled by the stress singularity parameter. In interface cracked specimens, the cracks were propagated either along the interface or in epoxy resin, depending on crack length. When cracks propagated along the interface, the cumulative probability of the fracture of the specimen was controlled by the real part of the complex stress intensity factor along the interface, K{sub 1}. When cracks kinked to epoxy resin, the angle was almost identical to that of the maximum tangential stress, {sigma}{sub {theta}max}. In this case, the cumulative probability of fracture was controlled by the value of K{sub {theta}max}.

  18. Microstructure and mechanical properties of titanium alloys reinforced with titanium boride

    NASA Astrophysics Data System (ADS)

    Hill, Davion M.

    Microstructure features in TiB-reinforced titanium alloys are correlated with mechanical properties. Both laser deposition and arc melting are used to fabricate test alloys where microstructure evolution with heat treatment is examined. SEM and TEM investigations of microstructure are coupled with 3D reconstruction to provide an adequate picture of phases in these alloys. Mechanical properties are then studied. Wear testing of several test alloys is presented, followed by hardness and modulus measurements of individual phases via micro- and nano-indentation as well as a novel micro-compression technique. Bulk mechanical properties are then tested in Ti-6Al-4V and Ti-555 (Ti-5Al-5V-5Mo-3Cr-1Fe) with varying amounts of boron. Image processing methods are then applied to high resolution back-scattered scanning electron microscope images to quantify microstructure features in the tensile test specimens, and these values are then correlated with mechanical properties.

  19. Effects of Be, Sr, Fe and Mg interactions on the microstructure and mechanical properties of aluminum based aeronautical alloys

    NASA Astrophysics Data System (ADS)

    Ibrahim, Mohamed Fawzy

    The present work was carried out on a series of heat-treatable aluminum-based aeronautical alloys containing various amounts of magnesium (Mg), iron (Fe), strontium (Sr) and beryllium (Be). Tensile test bars (dendrite arm spacing ~ 24mum) were solutionized for either 5 or 12 hours at 540°C, followed by quenching in warm water (60°C). Subsequently, these quenched samples were aged at 160°C for times up to 12 hours. Microstructural assessment was performed. All heat-treated samples were pulled to fracture at room temperature using a servo-hydraulic tensile testing machine. The results show that Be causes partial modification of the eutectic silicon (Si) particles similar to that reported for Mg addition. Addition of 0.8 wt.% Mg reduced the eutectic temperature by ~10°C. During solidification of alloys containing high levels of Fe and Mg, without Sr, a peak corresponding to the formation of a Be-Fe phase (Al8Fe2BeSi) was detected at 611°C. The Be-Fe phase precipitates in a script-like morphology. A new quinary eutectic-like reaction was observed to take place near the end of solidification of high Mg, high Fe, Be-containing alloys. This new reaction is composed mainly of fine particles of Si, Mg2Si, pi-Al 8Mg3FeSi6 and (Be-Fe) phases. The volume fraction of this reaction decreased with the addition of Sr. The addition of Be has a noticeable effect on decreasing the beta-phase length, or volume fraction, this effect may be limited by adding Sr. Beryllium addition also results in the precipitation of the beta-phase in a nodular form, which reduces the harmful effects of these intermetallics on the alloy mechanical properties. Increasing both Mg and Fe levels led to an increase in the amount of the pi-phase; increasing the iron content led to an increase in the volume fraction of the partially soluble beta- and pi-phases, while Mg2Si particles were completely dissolved. The beta-phase platelets were observed to undergo changes in their morphology due to the

  20. American Society of Biomechanics Journal of Biomechanics Award 2013: cortical bone tissue mechanical quality and biological mechanisms possibly underlying atypical fractures.

    PubMed

    Geissler, Joseph R; Bajaj, Devendra; Fritton, J Christopher

    2015-04-13

    The biomechanics literature contains many well-understood mechanisms behind typical fracture types that have important roles in treatment planning. The recent association of "atypical" fractures with long-term use of drugs designed to prevent osteoporosis has renewed interest in the effects of agents on bone tissue-level quality. While this class of fracture was recognized prior to the introduction of the anti-resorptive bisphosphonate drugs and recently likened to stress fractures, the mechanism(s) that lead to atypical fractures have not been definitively identified. Thus, a causal relationship between these drugs and atypical fracture has not been established. Physicians, bioengineers and others interested in the biomechanics of bone are working to improve fracture-prevention diagnostics, and the design of treatments to avoid this serious side-effect in the future. This review examines the mechanisms behind the bone tissue damage that may produce the atypical fracture pattern observed increasingly with long-term bisphosphonate use. Our recent findings and those of others reviewed support that the mechanisms behind normal, healthy excavation and tunnel filling by bone remodeling units within cortical tissue strengthen mechanical integrity. The ability of cortical bone to resist the damage induced during cyclic loading may be altered by the reduced remodeling and increased tissue age resulting from long-term bisphosphonate treatment. Development of assessments for such potential fractures would restore confidence in pharmaceutical treatments that have the potential to spare millions in our aging population from the morbidity and death that often follow bone fracture.

  1. Mechanisms and impact of damage resulting from hydraulic fracturing. Topical report, May 1995-July 1996

    SciTech Connect

    Penny, G.S.; Conway, M.W.; Almond, S.W.; Himes, R.; Nick, K.E.

    1996-08-01

    This topical report documents the mechanisms of formation damage following hydraulic fracturing and their impact upon gas well productivity. The categories of damage reviewed include absolute or matrix permeability damage, relative permeability alterations, the damage of natural fracture permeability mechanisms and proppant conductivity impairment. Case studies are reviewed in which attempts are made to mitigate each of the damage types. Industry surveys have been conducted to determine the perceptions of the industry on the topic of formation damage following hydraulic fracturing and to identify key formations in which formation damage is a problem. From this information, technical hurdles and new technology needs are identified and estimates are made of the benefits of developing and applying minimum formation damage technology.

  2. Effect of root canal preparation, type of endodontic post and mechanical cycling on root fracture strength

    PubMed Central

    RIPPE, Marília Pivetta; SANTINI, Manuela Favarin; BIER, Carlos Alexandre Souza; BALDISSARA, Paolo; VALANDRO, Luiz Felipe

    2014-01-01

    Objective To evaluate the impact of the type of root canal preparation, intraradicular post and mechanical cycling on the fracture strength of roots. Material and Methods eighty human single rooted teeth were divided into 8 groups according to the instruments used for root canal preparation (manual or rotary instruments), the type of intraradicular post (fiber posts- FRC and cast post and core- CPC) and the use of mechanical cycling (MC) as follows: Manual and FRC; Manual, FRC and MC; Manual and CPC; Manual, CPC and MC; Rotary and FRC; Rotary, FRC and MC; Rotary and CPC; Rotary, CPC and MC. The filling was performed by lateral compactation. All root canals were prepared for a post with a 10 mm length, using the custom #2 bur of the glass fiber post system. For mechanical cycling, the protocol was applied as follows: an angle of incidence of 45°, 37°C, 88 N, 4 Hz, 2 million pulses. All groups were submitted to fracture strength test in a 45° device with 1 mm/ min cross-head speed until failure occurred. Results The 3-way ANOVA showed that the root canal preparation strategy (p<0.03) and post type (p<0.0001) affected the fracture strength results, while mechanical cycling (p=0.29) did not. Conclusion The root canal preparation strategy only influenced the root fracture strength when restoring with a fiber post and mechanical cycling, so it does not seem to be an important factor in this scenario. PMID:25025556

  3. Structural characteristics and elevated temperature mechanical properties of AJ62 Mg alloy

    SciTech Connect

    Kubásek, J. Vojtěch, D.; Martínek, M.

    2013-12-15

    Structure and mechanical properties of the novel casting AJ62 (Mg–6Al–2Sr) alloy developed for elevated temperature applications were studied. The AJ62 alloy was compared to commercial casting AZ91 (Mg–9Al–1Zn) and WE43 (Mg–4Y–3RE) alloys. The structure was examined by scanning electron microscopy, x-ray diffraction and energy dispersive spectrometry. Mechanical properties were characterized by Viskers hardness measurements in the as-cast state and after a long-term heat treatment at 250 °C/150 hours. Compressive mechanical tests were also carried out both at room and elevated temperatures. Compressive creep tests were conducted at a temperature of 250 °C and compressive stresses of 60, 100 and 140 MPa. The structure of the AJ62 alloy consisted of primary α-Mg dendrites and interdendritic nework of the Al{sub 4}Sr and massive Al{sub 3}Mg{sub 13}Sr phases. By increasing the cooling rate during solidification from 10 and 120 K/s the average dendrite arm thickness decreased from 18 to 5 μm and the total volume fraction of the interdendritic phases from 20% to 30%. Both factors slightly increased hardness and compressive strength. The room temperature compressive strength and hardness of the alloy solidified at 30 K/s were 298 MPa and 50 HV 5, i.e. similar to those of the as-cast WE43 alloy and lower than those of the AZ91 alloy. At 250 °C the compressive strength of the AJ62 alloy decreased by 50 MPa, whereas those of the AZ91 and WE43 alloys by 100 and 20 MPa, respectively. The creep rate of the AJ62 alloy was higher than that of the WE43 alloy, but significantly lower in comparison with the AZ91 alloy. Different thermal stabilities of the alloys were discussed and related to structural changes during elevated temperature expositions. - Highlights: • Small effect of cooling rate on the compressive strength and hardness of AJ 62 • A bit lower compressive strength of AJ 62 compared to AZ91 at room temperature • Higher resistance of the AJ 62

  4. Constraints on bed scale fracture chronology with a FEM mechanical model of folding: The case of Split Mountain (Utah, USA)

    NASA Astrophysics Data System (ADS)

    Sassi, W.; Guiton, M. L. E.; Leroy, Y. M.; Daniel, J.-M.; Callot, J.-P.

    2012-11-01

    A technique is presented for improving the structural analysis of natural fractures development in large scale fold structures. A 3D restoration of a fold provides the external displacement loading conditions to solve, by the finite element method, the forward mechanical problem of an idealized rock material with a stress-strain relationship based on the activation of pervasive fracture sets. In this elasto-plasticity constitutive law, any activated fracture set contributes to the total plastic strain by either an opening or a sliding mode of rock failure. Inherited versus syn-folding fracture sets development can be studied using this mechanical model. The workflow of this methodology was applied to the Weber sandstone formation deformed by forced folding at Split Mountain Anticline, Utah for which the different fracture sets were created and developed successively during the Sevier and the syn-folding Laramide orogenic phases. The field observations at the top stratigraphic surface of the Weber sandstone lead to classify the fracture sets into a pre-fold WNW-ESE fracture set, and a NE-SW fracture set post-dating the former. The development and relative chronology of the fracture sets are discussed based on the geomechanical modeling results. Starting with a 3D restoration of the Split Mountain Anticline, three fold-fracture development models were generated, alternately assuming that the WNW-ESE fracture set is either present or absent prior to folding process. Depending on the initial fracture configuration, the calculated fracture patterns are markedly different, showing that assuming a WNW-ESE joint set to predate the fold best correlates with field observations. This study is a first step addressing the complex problem of identification of fold-related fracturing events using an elementary concept of rock mechanics. When tight to complementary field observations, including petrography, diagenesis and burial history, the approach can be used to better

  5. Data Resolution and Scale-dependent Fracture Clustering: Implications for Deformation Mechanisms

    NASA Astrophysics Data System (ADS)

    Roy, A.; Aydin, A.; Mukerji, T.; Cilona, A.

    2015-12-01

    zones that have relatively uniform spacing while higher resolution data capture both thin and short splay joints and shear joints that form fracture clusters. Therefore, it may be concluded that data resolution is critical for identifying deformation mechanisms and their products.

  6. Advances in Fatigue and Fracture Mechanics Analyses for Aircraft Structures

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1999-01-01

    This paper reviews some of the advances that have been made in stress analyses of cracked aircraft components, in the understanding of the fatigue and fatigue-crack growth process, and in the prediction of residual strength of complex aircraft structures with widespread fatigue damage. Finite-element analyses of cracked structures are now used to determine accurate stress-intensity factors for cracks at structural details. Observations of small-crack behavior at open and rivet-loaded holes and the development of small-crack theory has lead to the prediction of stress-life behavior for components with stress concentrations under aircraft spectrum loading. Fatigue-crack growth under simulated aircraft spectra can now be predicted with the crack-closure concept. Residual strength of cracked panels with severe out-of-plane deformations (buckling) in the presence of stiffeners and multiple-site damage can be predicted with advanced elastic-plastic finite-element analyses and the critical crack-tip-opening angle (CTOA) fracture criterion. These advances are helping to assure continued safety of aircraft structures.

  7. Effects of chemical alteration on fracture mechanical properties in hydrothermal systems

    NASA Astrophysics Data System (ADS)

    Callahan, O. A.; Eichhubl, P.; Olson, J. E.

    2015-12-01

    Fault and fracture networks often control the distribution of fluids and heat in hydrothermal and epithermal systems, and in related geothermal and mineral resources. Additional chemical influences on conduit evolution are well documented, with dissolution and precipitation of mineral species potentially changing the permeability of fault-facture networks. Less well understood are the impacts of chemical alteration on the mechanical properties governing fracture growth and fracture network geometry. We use double-torsion (DT) load relaxation tests under ambient air conditions to measure the mode-I fracture toughness (KIC) and subcritical fracture growth index (SCI) of variably altered rock samples obtained from outcrop in Dixie Valley, NV. Samples from southern Dixie Valley include 1) weakly altered granite, characterized by minor sericite in plagioclase, albitization and vacuolization of feldspars, and incomplete replacement of biotite with chlorite, and 2) granite from an area of locally intense propylitic alteration with chlorite-calcite-hematite-epidote assemblages. We also evaluated samples of completely silicified gabbro obtained from the Dixie Comstock epithermal gold deposit. In the weakly altered granite KIC and SCI are 1.3 ±0.2 MPam1/2 (n=8) and 59 ±25 (n=29), respectively. In the propylitic assemblage KIC is reduced to 0.6 ±0.1 MPam1/2 (n=11), and the SCI increased to 75 ±36 (n = 33). In both cases, the altered materials have lower fracture toughness and higher SCI than is reported for common geomechanical standards such as Westerly Granite (KIC ~1.7 MPam1/2; SCI ~48). Preliminary analysis of the silicified gabbro shows a significant increase in fracture toughness, 3.6 ±0.4 MPam1/2 (n=2), and SCI, 102 ±45 (n=19), compared to published values for gabbro (2.9 MPam1/2 and SCI = 32). These results suggest that mineralogical and textural changes associated with different alteration assemblages may result in spatially variable rates of fracture

  8. Mechanical evaluation of long titanium alloy clip--comparison of cobalt alloy clip.

    PubMed

    Horiuchi, Tetsuyoshi; Ito, Kiyoshi; Hongo, Kazuhiro; Shibuya, Masato

    2014-01-01

    Long titanium aneurysm clips have recently been released. In the present study, comparative study of long titanium and cobalt alloy clips was performed. Two kinds of Sugita long clips (straight clips of 25- and 35-mm blade length) made of titanium and cobalt alloys were tested by measuring the closing force, the anti-scissoring torque, and the maximum opening width. There were some differences between the two materials. In the 25-mm blade length clip, closing force and maximum opening width of titanium alloy clip were greater than those of cobalt alloy clip. By contrast, the anti-scissoring torque of 35-mm blade length titanium clip was stronger than that of the cobalt. The long titanium clips would have equivalent endurance to long cobalt clip and are safe for clinical use.

  9. Mechanical properties of turbine blade alloys in hydrogen at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Deluca, D. P.

    1981-01-01

    The mechanical properties of single crystal turbine blade alloys in a gaseous hydrogen environment were determined. These alloys are proposed for use in space propulsion systems in pure or partial high pressure hydrogen environments at elevated temperatures. Mechanical property tests included: tensile, creep, low fatigue (LCF), and crack growth. Specimens were in both transverse and longitudinal directions relative to the casting solidification direction. Testing was conducted on solid specimens exposed to externally pressurized environments of gaseous hydrogen and hydrogen-enriched steam.

  10. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  11. Burn-resistant behavior and mechanism of Ti14 alloy

    NASA Astrophysics Data System (ADS)

    Chen, Yong-nan; Huo, Ya-zhou; Song, Xu-ding; Bi, Zhao-zhao; Gao, Yang; Zhao, Yong-qing

    2016-02-01

    The direct-current simulation burning method was used to investigate the burn-resistant behavior of Ti14 titanium alloy. The results show that Ti14 alloy exhibits a better burn resistance than TC4 alloy (Ti-6Al-4V). Cu is observed to preferentially migrate to the surface of Ti14 alloy during the burning reaction, and the burned product contains Cu, Cu2O, and TiO2. An oxide layer mainly comprising loose TiO2 is observed beneath the burned product. Meanwhile, Ti2Cu precipitates at grain boundaries near the interface of the oxide layer, preventing the contact between O2 and Ti and forming a rapid diffusion layer near the matrix interface. Consequently, a multiple-layer structure with a Cu-enriched layer (burned product)/Cu-lean layer (oxide layer)/Cu-enriched layer (rapid diffusion layer) configuration is formed in the burn heat-affected zone of Ti14 alloy; this multiple-layer structure is beneficial for preventing O2 diffusion. Furthermore, although Al can migrate to form Al2O3 on the surface of TC4 alloy, the burn-resistant ability of TC4 is unimproved because the Al2O3 is discontinuous and not present in sufficient quantity.

  12. Mechanical retention versus bonding of amalgam and gallium alloy restorations.

    PubMed

    Eakle, W S; Staninec, M; Yip, R L; Chavez, M A

    1994-10-01

    The retention of amalgam and gallium alloy restorations in proximal box forms was measured in vitro, and three different adhesives to conventional undercuts were compared. For control, restorations were placed without undercuts or adhesives. No significant difference was found between amalgam and gallium alloys with each of the five methods of retention used. Alloys placed without retention or adhesives were significantly less retentive than all other groups. When Tytin alloy was used, no difference was found in retention among the restorations retained with Panavia or All-Bond adhesive or an occlusal dovetail and retention grooves, but Amalgambond adhesive was less retentive than all three of these methods. When gallium alloy was used, both Panavia and All-Bond adhesive were more retentive than undercuts, but the effect of Amalgambond adhesive was more retentive than undercuts, but the effect of Amalgambond adhesive was comparable to that of undercuts. The results of this study indicate that adhesives could be used in place of traditional undercuts to retain amalgam and gallium alloys, thus saving a considerable amount of tooth structure. PMID:7990038

  13. Discrete fracture modeling of hydro-mechanical damage processes in geological systems

    NASA Astrophysics Data System (ADS)

    Kim, K.; Rutqvist, J.; Houseworth, J. E.; Birkholzer, J. T.

    2014-12-01

    This study presents a modeling approach for investigating coupled thermal-hydrological-mechanical (THM) behavior, including fracture development, within geomaterials and structures. In the model, the coupling procedure consists of an effective linkage between two codes: TOUGH2, a simulator of subsurface multiphase flow and mass transport based on the finite volume approach; and an implementation of the rigid-body-spring network (RBSN) method, a discrete (lattice) modeling approach to represent geomechanical behavior. One main advantage of linking these two codes is that they share the same geometrical mesh structure based on the Voronoi discretization, so that a straightforward representation of discrete fracture networks (DFN) is available for fluid flow processes. The capabilities of the TOUGH-RBSN model are demonstrated through simulations of hydraulic fracturing, where fluid pressure-induced fracturing and damage-assisted flow are well represented. The TOUGH-RBSN modeling methodology has been extended to enable treatment of geomaterials exhibiting anisotropic characteristics. In the RBSN approach, elastic spring coefficients and strength parameters are systematically formulated based on the principal bedding direction, which facilitate a straightforward representation of anisotropy. Uniaxial compression tests are simulated for a transversely isotropic material to validate the new modeling scheme. The model is also used to simulate excavation fracture damage for the HG-A microtunnel in the Opalinus Clay rock, located at the Mont Terri underground research laboratory (URL) near Saint-Ursanne, Switzerland. The Opalinus Clay has transversely isotropic material properties caused by natural features such as bedding, foliation, and flow structures. Preferential fracturing and tunnel breakouts were observed following excavation, which are believed to be strongly influenced by the mechanical anisotropy of the rock material. The simulation results are qualitatively

  14. The mechanism and dynamics of rock fracture upon mechanical impact and electric discharge

    NASA Astrophysics Data System (ADS)

    Vettegren, V. I.; Kuksenko, V. S.; Shcherbakov, I. P.

    2016-09-01

    The mechanism and dynamics of the deformation and fracture of quartz, granite, and marble samples under the striker blow on their surface and electric discharge inside them are studied by the fractoluminescence (FL), electromagnetic (EME), and acoustic emission (AE) methods with 10-ns resolution. The impact excites a forced deformation wave with a velocity within 0.8 to 2 km/s depending on the mineral. The atomic bonds rupture and microcracks are formed at the nodes of the wave, which leads to the emergence of the FL flashes and disruption of the time dependences of EME. Based on the intensity of the flashes, the dimensions of microcracks are estimated to vary from 2 to 70 µm depending on the mineral. In turn, the emergence of microcracks initiates additional deformation waves.The discharge inside the studied samples excites a pressure shock wave which transforms into the tension wave after reflection from the surface. According to the analysis of FL spectra, this leads to the breakdown of the rocks into positively charged ions and electrons. The shock wave velocity in granites is measured at 4.8 km/s, which is close to the velocity of the longitudinal acoustic vibrations ~5 km/s. The microcracks in the rock have not enough time to form with this loading velocity. It is supposed that the shock wave stretches the deformed interatomic bonds at the dislocation nuclei in the crystal lattices of the minerals up to their breakdown into positively charged ions.

  15. The mechanical, electrochemical, and morphological characteristics of passivating oxide films covering cobalt-chromium-molybdenum alloys: A study of five microstructures

    NASA Astrophysics Data System (ADS)

    Megremis, Spiro John

    2001-07-01

    Cobalt-chromium-molybdenum (Co-Cr-Mo) alloys possess a combination of properties that make them well suited for employment as biomaterials, such as high-strength and excellent wear and corrosion resistance. They receive this excellent corrosion resistance from passive oxide films which cover their surface. Because of the important role these oxide films play in protecting Co-Cr Mo alloys used in biological applications, there is a need to better understand them. This thesis investigated the structural and physical properties of the passivating oxide films covering Co-Cr Mo alloys with five different microstructures. The Co-Cr-Mo alloys were separated into the following groups: cast, wrought high carbon, wrought high carbon aged, forged high carbon, and forged low carbon. Electrochemical scratch tests were performed which provided information on the electrochemical kinetics of oxide fracture and repassivation for the different Co-Cr-Mo alloys. Furthermore, the stability and mechanical integrity of the oxide films covering the alloys were also evaluated. Step-polarization impedance spectroscopy tests were also performed on the different Co-Cr-Mo alloys, which provided valuable information about their electrochemical behavior when immersed in phosphate buffered saline (PBS) solution. For instance, it was observed that the corrosion properties of the different alloy types did not vary significantly with respect to the behavior of their individual polarization curves. Likewise, impedance values (maximum early resistance, maximum polarization resistance, and minimum capacitance) for the five alloy groups did not reveal any statistically meaningful differences. The similar passive electrochemical behavior of the five alloy groups suggests that the oxide films covering them were not significantly altered by changes in carbon content and processing. This research also showed that it was possible to monitor changes in the surface morphology of the cast Co-Cr-Mo alloys over a

  16. Formation and Stability of Equiatomic and Nonequiatomic Nanocrystalline CuNiCoZnAlTi High-Entropy Alloys by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Varalakshmi, S.; Kamaraj, M.; Murty, B. S.

    2010-10-01

    Nanocrystalline equiatomic high-entropy alloys (HEAs) have been synthesized by mechanical alloying in the Cu-Ni-Co-Zn-Al-Ti system from the binary CuNi alloy to the hexanary CuNiCoZnAlTi alloy. An attempt also has been made to find the influence of nonequiatomic compositions on the HEA formation by varying the Cu content up to 50 at. pct (Cu x NiCoZnAlTi; x = 0, 8.33, 33.33, 49.98 at. pct). The phase formation and stability of mechanically alloyed powder at an elevated temperature (1073 K [800 °C] for 1 hour) were studied. The nanocrystalline equiatomic Cu-Ni-Co-Zn-Al-Ti alloys have a face-centered cubic (fcc) structure up to quinary compositions and have a body-centered cubic (bcc) structure in a hexanary alloy. In nonequiatomic alloys, bcc is the dominating phase in the alloys containing 0 and 8.33 at. pct of Cu, and the fcc phase was observed in alloys with 33.33 and 49.98 at. pct of Cu. The Vicker’s bulk hardness and compressive strength of the equiatomic nanocrystalline hexanary CuNiCoZnAlTi HEA after hot isostatic pressing is 8.79 GPa, and the compressive strength is 2.76 GPa. The hardness of these HEAs is higher than most commercial hard facing alloys ( e.g., Stellite, which is 4.94 GPa).

  17. Properties of Porous TiNbZr Shape Memory Alloy Fabricated by Mechanical Alloying and Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Ma, L. W.; Chung, C. Y.; Tong, Y. X.; Zheng, Y. F.

    2011-07-01

    In the past decades, systematic researches have been focused on studying Ti-Nb-based SMAs by adding ternary elements, such as Mo, Sn, Zr, etc. However, only arc melting or induction melting methods, with subsequent hot or cold rolling, were used to fabricate these Ni-free SMAs. There is no work related to powder metallurgy and porous structures. This study focuses on the fabrication and characterization of porous Ti-22Nb-6Zr (at.%) shape memory alloys produced using elemental powders by means of mechanical alloying and hot isostatic pressing. It is found that the porous Ti-22Nb-6Zr alloys prepared by the HIP process exhibit a homogenous pore distribution with spherical pores, while the pores have irregular shape in the specimen prepared by conventional sintering. X-ray diffraction analysis showed that the solid solution-treated Ti-22Nb-6Zr alloy consists of both β phase and α″ martensite phase. Morphologies of martensite were observed. Finally, the porous Ti-22Nb-6Zr SMAs produced by both MA and HIP exhibit good mechanical properties, such as superior superelasticity, with maximum recoverable strain of ~3% and high compressive strength.

  18. Adaptive finite element methods for two-dimensional problems in computational fracture mechanics

    NASA Technical Reports Server (NTRS)

    Min, J. B.; Bass, J. M.; Spradley, L. W.

    1994-01-01

    Some recent results obtained using solution-adaptive finite element methods in two-dimensional problems in linear elastic fracture mechanics are presented. The focus is on the basic issue of adaptive finite element methods for validating the new methodology by computing demonstration problems and comparing the stress intensity factors to analytical results.

  19. Thermodynamic and fracture mechanical processes in the context of frost wedging in ice shelves

    NASA Astrophysics Data System (ADS)

    Plate, Carolin; Müller, Ralf; Humbert, Angelika; Gross, Dietmar

    2015-04-01

    Ice shelves, the link between ice shields or glaciers and the ocean are sensitive elements of the polar environment. The ongoing break up and disintegration of huge ice shelf parts or entire ice shelf demands for an explication of the underlying processes. The first analyses of crack growth and break up events in ice shelves date back to more than half a century. Nevertheless, the mechanisms that trigger and influence the collapse of whole ice shelf parts are not yet fully understood. Popular presumptions link ice shelf disintegration to surface meltwater and hydro fracturing, explaining break up events in warm polar seasons. Fracture events during colder seasons are possibly triggered by more complex mechanisms. A well-documented break up event at the Wilkins Ice Shelf bridge inspires the possibility of frost wedging as disintegration cause. The present study shows a two-dimensional thermo-dynamical model simulating the growth of an ice lid in a water-filled crevasse for measured surface temperatures. The influence of the crevasse geometry and the ice shelf temperature are shown. The resulting lid thickness is then used for the linear elastic fracture mechanical analysis. The maximum crack depth is estimated by comparing the computed stress intensity factors to critical values KIc obtained from literature. The thermodynamic as well as the fracture mechanical simulation are performed using the commercial finite element code COMSOL. The computation of KI follows in post processing routines in MATLAB exploiting the benefits of the concept of configurational forces.

  20. Structural Reliability of Ceramics at High Temperature: Mechanisms of Fracture and Fatigue Crack Growth

    SciTech Connect

    Reinhold H. Dauskardt

    2005-08-01

    Final report of our DOE funded research program. Aim of the research program was to provide a fundamental basis from which the mechanical reliability of layered structures may be understood, and to provide guidelines for the development of technologically relevant layered material structures with optimum resistance to fracture and subcritical debonding. Progress in the program to achieve these goals is described.