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Sample records for aluminium alloy sheet

  1. Electromagnetic forming of aluminium alloy sheet

    NASA Astrophysics Data System (ADS)

    Oliveira, D. A.; Worswick, M.

    2003-09-01

    A numerical method for modeling the high rate deformation and impact that occurs during the electromagnetic forming process is presented with supporting experimental data, used to validate the predictions. The numerical model employs “loose" two-way coupling of the electromagnetic analysis with the elastic-plastic structural analysis. An electromagnetic finite element code is used to model the time varying currents that are discharged through the coil in order to obtain the transient magnetic forces that are imparted to the workpiece. The body forces generated by electromagnetic induction are then used as the loading condition to model the high rate deformation of the workpiece using an explicit dynamic finite element code. A series of high rate electromagnetic forming experiments are performed on 1 and 1.6 mm AA5754 and 1 mm AA5182 aluminum alloy sheet. The experiments consider free forming, while also serving as a basis to validate the predictive capability of the numerical models. The experiments exhibited high rate formability limits that were similar to conventional quasistatic forming limits. The numerical model accurately predicted the final geometry of the samples as well as the measured strain distributions.

  2. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  3. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.; Sakai, S.

    2010-06-01

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  4. Investigation of the formability of aluminium alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Tisza, M.; Budai, D.; Kovács, P. Z.; Lukács, Zs

    2016-11-01

    Aluminium alloys are more and more widely applied in car body manufacturing. Increasing the formability of aluminium alloys are one of the most relevant tasks in todays’ research topics. In this paper, the focus will be on the investigation of the formability of aluminium alloys concerning those material grades that are more widely applied in the automotive industry including the 5xxx and 6xxx aluminium alloy series. Recently, besides the cold forming of aluminium sheets the forming of aluminium alloys at elevated temperatures became a hot research topic, too. In our experimental investigations, we mostly examined the EN AW 5754 and EN AW 6082 aluminium alloys at elevated temperatures. We analysed the effect of various material and process parameters (e.g. temperature, sheet thickness) on the formability of aluminium alloys with particular emphasis on the Forming Limit Diagrams at elevated temperatures in order to find the optimum forming conditions for these alloys.

  5. Microstructure of friction stir welded joints of 2017A aluminium alloy sheets.

    PubMed

    Mroczka, K; Dutkiewicz, J; Pietras, A

    2010-03-01

    The present study examines a friction stir welded 2017A aluminium alloy. Transmission electron microscope investigations of the weld nugget revealed the average grain size of 5 microm, moderate density of dislocations as well as the presence of nanometric precipitates located mostly in grains interiors. Scanning electron microscope observations of fractures showed the presence of ductile fracture in the region of the weld nugget with brittle precipitates in the lower part. The microhardness analysis performed on the cross-section of the joints showed fairly small changes; however, after the artificial ageing process an increase in hardness was observed. The change of the joint hardness subject to the ageing process indicates partial supersaturation in the material during friction stir welding and higher precipitation hardening of the joint.

  6. Fractal analysis of surface micro-topography for a rolled anisotropic thick sheet of aluminium alloy AA2024-T351

    NASA Astrophysics Data System (ADS)

    Pirva, E.; Tudor, A.; Gavrus, A.

    2016-08-01

    Fractal geometry has gained attention in recent years and represents a problem of high interest for the characterization of surface topography. In this study it was analyzed the surface micro-topography for a rolled thick sheet anisotropic metallic material of type 2000 series aluminium alloy (AA2024-T351). In order to analyze and to characterize the corresponding anisotropic surfaces, profile of particular samples were recorded with a specialized apparatus Mitutoyo SJ-301 (Japan). The random nature of the roughness height is described through statistical analysis. The irregularity of the surface profile has been measured using a lot of conventional surface roughness parameters such as: arithmetic average, mean square root, maximum height of the profile, etc. Fractal analysis provides a useful way to characterize the observed spatial complexity of surface micro-topography. For this study it was used the structural function method to calculate two specific fractal parameters: D (fractal dimension) and L (topothesy). The fractal dimension of all samples it's been be calculated by plotting curves on log-log axes.

  7. Experimental and Numerical Study of Needle Peening Effects in Aluminium Alloy 2024-T3 Sheets

    NASA Astrophysics Data System (ADS)

    Mendez Romero, Julio Alberto

    Peening of metallic components is an effective treatment used in aerospace and automotive applications to improve fatigue properties or to blend and repair localized damage. This process is typically carried out using metallic airborne media, called shot. However, different processes make use of different media, such is the case of hard, pneumatically powered needles of needle peening equipment. In order to obtain a better understanding of the effects of needle peening in the same context as shot peening, this research work had as an objective to study in detail the behavior of the needle peening equipment in order to characterize the process, design an experimental campaign to measure the effects of needle peening on AA2024-T3 and to develop and validate a Finite Element (FE) model capable of replicating the results of needle peening. The needle peening equipment prototype, called SPIKERRTM, was developed by Shockform Aeronautique Inc. The equipment was characterized by utilizing high-speed camera recording in order to study its behaviour by varying the operating pressure. The obtained collection of images was ran through a newly developed digital image algorithm, so as to quantify the needles' velocity and frequency. The impact velocity and impact frequency were determined for different equipment operating parameters. It was concluded that both the average impact velocity and the impact frequency increase as the pressure becomes larger. Behaviour anomalies among the different needles, such as frequency and velocity variations, were brought to light; these conclusions could be of interest to the manufacturer. Ideally, all of the needles should behave as similarly as possible so as to produce a more uniform process. The response to needle peening of AA2024-T3 in 1.6 mm thick sheet form was studied by needle peening test specimens with dimensions of an Almen strips using the SPIKERRTM. AA2024-T3 was selected since it was extensively studied at Ecole Polytechnique de

  8. Incremental forming of aluminium alloys in cryogenic environment

    NASA Astrophysics Data System (ADS)

    Vanhove, Hans; Mohammadi, Amirahmad; Duflou, Joost R.

    2016-10-01

    Incremental Sheet Forming processes suffer from stringent forming limits, restricting the range of producible geometries. Through in-process cooling of the sheet to cryogenic level, this paper explores the potential of altering material properties benefiting the formability and residual hardness of different aluminium alloys. Global cooling of aluminium sheets with liquid nitrogen and dry ice allows to reach temperatures of 78K and 193K respectively. Extended with experiments at room temperature (293K), these tests form a base for comparison of surface quality, formability and residual hardness. As an aluminium alloy commonly used for its high strength to weight ratio, but suffering from limited formability compared to draw-quality steels, AA5083-H111 is of interest for cryogenic treatment. AA1050-H24 is included in the test campaign as a base for commercially pure aluminium.

  9. Extrusion of aluminium alloys

    SciTech Connect

    Sheppard, T.

    1999-01-01

    In recent years the importance of extruded alloys has increased due to the decline in copper extrusion, increased use in structural applications, environmental impact and reduced energy consumption. There have also been huge technical advances. This text provides comprehensive coverage of the metallurgical, mathematical and practical features of the process. The contents include: continuum principles; metallurgical features affecting the extrusion of Al-alloys; extrusion processing; homogenization and extrusion conditions for specific alloys; processing of 6XXX alloys; plant utilization; Appendix A: specification of AA alloys and DIN equivalents; Appendix B: chemical compositions; and Appendix C: typical properties.

  10. Microstructural and Mechanical Characterization of Zr Modified 2014 Aluminium Alloy

    DTIC Science & Technology

    2007-11-02

    heated using an induction furnace; the temperature stabilisation time was 6 min. -The gauge section of samples was a solid cylinder with a length (L) of...torsion tests - Fatigue tests -Fracture observations Introduction -Aluminium sheets require a good attitude to the cold metal forming. -Al-Cu-Mg alloys...precipitation occurring during hot deformation or heat treatment Introduction -The precipitation sequence for 2014 Al alloys has been extensively

  11. Precipitate strengthening of nanostructured aluminium alloy.

    PubMed

    Wawer, Kinga; Lewandowska, Malgorzata; Kurzydlowski, Krzysztof J

    2012-11-01

    Grain boundaries and precipitates are the major microstructural features influencing the mechanical properties of metals and alloys. Refinement of the grain size to the nanometre scale brings about a significant increase in the mechanical strength of the materials because of the increased number of grain boundaries which act as obstacles to sliding dislocations. A similar effect is obtained if nanoscale precipitates are uniformly distributed in coarse grained matrix. The development of nanograin sized alloys raises the important question of whether or not these two mechanisms are "additive" and precipitate strengthening is effective in nanostructured materials. In the reported work, hydrostatic extrusion (HE) was used to obtain nanostructured 7475 aluminium alloy. Nanosized precipitates were obtained by post-HE annealing. It was found that such annealing at the low temperatures (100 degrees C) results in a significant increase in the microhardness (HV0.2) and strength of the nanostructured 7475 aluminium alloy. These results are discussed in terms of the interplay between the precipitation and deformation of nanocrystalline metals.

  12. Acoustic Emission from the Aluminium Alloy 7050.

    DTIC Science & Technology

    1979-10-01

    thick-section applications, has good stress - corrosion resistance, and is now being used in airframe construction. In this report, we present our AE...160.00 1S0.00 200.90 2SO.I9 TIMlE (sec) Fig. 8 Count-rate/time and nominal- stress /time curves for 7050 C-specimen (a) and 0-speimen lb). CO 0 CC 0T LLQ...A094 38" AERONAUTICAL RESEARCH LABS MELBOURNE (AUSTRALIA) F/6 11/6 ACOUSTIC EMISSION FROM THE ALUMINIUM ALLOY 7050 .(U) OCT 79 S M COUSLAND, C M SCALA

  13. Forming of aluminium alloy friction stir welds

    NASA Astrophysics Data System (ADS)

    Bruni, Carlo

    2016-10-01

    The present paper aims at investigating, through analytical models, numerical models and experiments, the effect of the warm deformation phase, realised with an in temperature upsetting, on the weld previously performed by friction stir lap welding on aluminium alloy blanks. The investigation allows to show the deformation zones after upsetting that determine the homogenisation of the weld section. The analytical model allows to relate the friction factor with the upsetting load. The presence on the weld of not elevated friction factor values determines the deformation and localisation levels very useful for the weld. Such methodology allows to improve the weld itself with the forming phase.

  14. Process Simulation of Aluminium Sheet Metal Deep Drawing at Elevated Temperatures

    SciTech Connect

    Winklhofer, Johannes; Trattnig, Gernot; Sommitsch, Christof

    2010-06-15

    Lightweight design is essential for an economic and environmentally friendly vehicle. Aluminium sheet metal is well known for its ability to improve the strength to weight ratio of lightweight structures. One disadvantage of aluminium is that it is less formable than steel. Therefore complex part geometries can only be realized by expensive multi-step production processes. One method for overcoming this disadvantage is deep drawing at elevated temperatures. In this way the formability of aluminium sheet metal can be improved significantly, and the number of necessary production steps can thereby be reduced. This paper introduces deep drawing of aluminium sheet metal at elevated temperatures, a corresponding simulation method, a characteristic process and its optimization. The temperature and strain rate dependent material properties of a 5xxx series alloy and their modelling are discussed. A three dimensional thermomechanically coupled finite element deep drawing simulation model and its validation are presented. Based on the validated simulation model an optimised process strategy regarding formability, time and cost is introduced.

  15. Aluminium alloys in municipal solid waste incineration bottom ash.

    PubMed

    Hu, Yanjun; Rem, Peter

    2009-05-01

    With the increasing growth of incineration of household waste, more and more aluminium is retained in municipal solid waste incinerator bottom ash. Therefore recycling of aluminium from bottom ash becomes increasingly important. Previous research suggests that aluminium from different sources is found in different size fractions resulting in different recycling rates. The purpose of this study was to develop analytical and sampling techniques to measure the particle size distribution of individual alloys in bottom ash. In particular, cast aluminium alloys were investigated. Based on the particle size distribution it was computed how well these alloys were recovered in a typical state-of-the-art treatment plant. Assessment of the cast alloy distribution was carried out by wet physical separation processes, as well as chemical methods, X-ray fluorescence analysis and electron microprobe analysis. The results from laboratory analyses showed that cast alloys tend to concentrate in the coarser fractions and therefore are better recovered in bottom ash treatment plants.

  16. Examples of liquiq metal embrittlement in industrial aluminium alloys

    NASA Astrophysics Data System (ADS)

    Bréchet, Y.; Rodine, A.; Véron, M.; Péron, S.; Deschamps, A.

    2002-09-01

    Liquid metal embrittlement (LME) phenomena were investigated in two industrial aluminium alloys. Gallium penetration in 7010 alloys was systematically investigated to shed light on the effect of microstructure and plasticity ahead of the crack tip. Hot temperature shortness in 5083 alloy is given as an example of cleavage induced by LME.

  17. Computer modelling of age hardening for cast aluminium alloys

    NASA Astrophysics Data System (ADS)

    Wu, Linda; Ferguson, W. George

    2009-08-01

    Age hardening, or precipitation hardening, is one of the most widely adopted techniques for strengthening of aluminium alloys. Although various age hardening models have been developed for aluminium alloys, from the large volume of literature reviewed, it appears that the bulk of the research has been concentrated on wrought aluminium alloys, only a few of the established precipitation models have been applied to the casting aluminium alloys. In the present work, there are two modelling methods that have been developed and applied to the casting aluminium alloys A356 and A357. One is based on the Shercliff-Ashby methodology to produce a process model, by which we mean a mathematical relationship between process variables (alloy composition, ageing temperature and time) and material properties (yield strength or hardness) through microstructure evolution (precipitate radius, volume fraction). The other method is based on the Kampmann and Wagner Numerical (KWN) model which deals with concomitant nucleation, growth and coarsening and is thus capable of predicting the full evolution of the particle size distribution and then a strength model is used to evaluate the resulting change in hardness or yield strength at room temperature by taking into account contributions from lattice resistance, solid solution hardening and precipitation hardening.

  18. Ageing characteristics of aluminium alloy aluminosilicate discontinuous fiber reinforced composites

    SciTech Connect

    Nath, D.; Singh, V.

    1999-03-05

    Development of continuous fiber reinforced metal matrix composites is aimed at providing high specific strength and stiffness needed for aerospace and some critical high temperature structural applications. Considerable efforts have been made, during the last decade, to improve the strength of age-hardening aluminium alloy matrix composites by suitable heat treatment. It has also been well established that age-hardenable aluminium alloy composites show accelerated ageing behavior because of enhanced dislocation density at the fiber/matrix interface resulting from thermal expansion mismatch between ceramic fiber and the metal matrix. The accelerated ageing of aluminium alloy composites either from dislocation density or the residual stress, as a result of thermal expansion mismatch is dependent on the size of whisker and particulate. Investigations have also been made on the effect of volume fraction of particulate on the ageing behavior of aluminium alloys. The present investigation is concerned with characterization of age-hardening behavior of an Al-Si-Cu-Mg(AA 336) alloy alumino-silicate discontinuous fiber-reinforced composites (referred to as aluminium MMCs in the present text) being developed for automotive pistons. An effort is made to study the effect of volume fraction of the reinforcement on age-hardening behavior of this composite.

  19. Numerical and experimental analysis of cold stretching of aluminium sheets using an instrumented bench

    NASA Astrophysics Data System (ADS)

    El Gueder, Jawhar; Giraud, Eliane; Zhao, Nan; Dal Santo, Philippe

    2016-10-01

    Cold stretching is a forming process meanly used in aeronautic industry to obtain deep drawing parts from thin sheets. It's not very easy to characterize the process using industrial machines, due to production constraints and complexity of their structures. In this study, an instrumented bench is developed to analyse the forming of double curvature panels in 5754H111 Aluminium alloys. A numerical tool using ABAQUS software is developed to predict the behaviour of thin sheets during the stretching process and also to estimate the residual mechanical field in the formed shapes. The bench is calibrated by comparing experiments and numerical results in terms of deformed shape, in-plane strain levels and thickness evolution.

  20. Formability Analysis of Magnesium Alloy Sheet Bulging Using FE Simulation

    SciTech Connect

    Mac Donald, B. J.; Hunt, D.; Yoshihara, S.; Manabe, K.

    2007-05-17

    There is currently much focus on the application of magnesium alloys to automotive structural components. This has arisen due to the positive environmental aspects associated with use of magnesium alloys such as weight reduction and recycling potential. In recent years many researchers have focused on the application of various forming processes to magnesium alloys. Magnesium alloys would seem highly suitable for sheet forming due to high N and r values, however, in application their formability has been inferior to, for example, aluminium alloys. It has thus been concluded that, when dealing with magnesium alloys, it is difficult to predict formability based on material properties. In order to improve formability and forming accuracy when using Mg alloys it is necessary to build a database and inference system which could decide the optimal forming parameters for complex automotive components. Currently not enough data is available to build such a database due to the limited number of studies available in literature. In this study an experimental analysis of hemispherical bulge forming at elevated temperature was undertaken in order to evaluate formability and hence build a database for forming process design. A finite element model based on the experiment has been built and validated against the experimental results. A ductile failure criterion has been integrated with the FE model and is used to predict the onset of failure. This paper discusses the development and validation of the finite element model with the ductile failure criterion and presents results from the experimental tests and FE simulations.

  1. The Corrosion Resistance and Paint Adhesion Properties of Chromate Conversion Coatings on Aluminium and Its Alloys

    DTIC Science & Technology

    1976-05-01

    aluminium and its alloys has been evaluated with respect to both corrosion resistance of, and paint adhesion to, the chromate films. The process involves...The findings in this Report will be used as the basis for a Defence Standard for chromate conversion coatings for aluminium and aluminium alloys...3 PROPRIETARY CHROMATE CONVERSION COATINGS FOR ALUMINIUM 17 4 PAINT ADHESION 19 5 DISCUSSION 21 6 CONCLUSIONS 24 Acknowledgments 25 Appendix A

  2. Experimental and numerical investigation of the residual yield strength of aluminium alloy EN AW-2024-T3 affected by artificially produced pitting corrosion

    NASA Astrophysics Data System (ADS)

    Pippig, R.; Schmidl, E.; Steinert, P.; Schubert, A.; Lampke, T.

    2017-03-01

    In this study, the behaviour of the residual yield strength of aluminium alloy EN AW-2024-T3 affected by the morphology and numbers of corrosion pits (defects) is presented. Since specific defect structures are not reproducible during experimental corrosion tests, metal sheets with different numbers of pits and pit shapes are produced using laser micro structuring. The defect structures are measured using laser scanning microscopy. To compare the stress states of the micro structured and real corroded metal sheets, FE-analysis is used. Afterwards, uniaxial tensile tests are carried out and critical defect parameters in terms of yield strength reduction of the investigated aluminium alloy are detected.

  3. Recycling of aluminium scrap for secondary Al-Si alloys.

    PubMed

    Velasco, Eulogio; Nino, Jose

    2011-07-01

    An increasing amount of recycled aluminium is going into the production of aluminium alloy used for automotive applications. In these applications, it is necessary to control and remove alloy impurities and inclusions. Cleaning and fluxing processes are widely used during processing of the alloys for removal of inclusions, hydrogen and excess of magnesium. These processes use salt fluxes based in the system NaCl-KCl, injection of chlorine or mixture of chlorine with an inert gas. The new systems include a graphite wand and a circulation device to force convection in the melt and permit the bubbling and dispersion of reactive and cleaning agents. This paper discusses the recycling of aluminium alloys in rotary and reverberatory industrial furnaces. It focuses on the removal of magnesium during the melting process. In rotary furnaces, the magnesium lost is mainly due to the oxidation process at high temperatures. The magnesium removal is carried out by the reaction between chlorine and magnesium, with its efficiency associated to kinetic factors such as concentration of magnesium, mixing, and temperature. These factors are also related to emissions generated during the demagging process. Improvements in the metallic yield can be reached in rotary furnaces if the process starts with a proper salt, with limits of addition, and avoiding long holding times. To improve throughput in reverberatories, start the charging with high magnesium content material and inject chlorine gas if the molten metal is at the right temperature. Removal of magnesium through modern technologies can be efficiently performed to prevent environmental problems.

  4. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    NASA Astrophysics Data System (ADS)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  5. Mechanical Properties of Particulate Reinforced Aluminium Alloy Matrix Composite

    SciTech Connect

    Sayuti, M.; Sulaiman, S.; Baharudin, B. T. H. T.; Arifin, M. K. A.; Suraya, S.; Vijayaram, T. R.

    2011-01-17

    This paper discusses the mechanical properties of Titanium Carbide (TiC) particulate reinforced aluminium-silicon alloy matrix composite. TiC particulate reinforced LM6 alloy matrix composites were fabricated by carbon dioxide sand molding process with different particulate weight fraction. Tensile strength, hardness and microstructure studies were conducted to determine the maximum load, tensile strength, modulus of elasticity and fracture surface analysis have been performed to characterize the morphological aspects of the test samples after tensile testing. Hardness values are measured for the TiC reinforced LM6 alloy composites and it has been found that it gradually increases with increased addition of the reinforcement phase. The tensile strength of the composites increased with the increase percentage of TiC particulate.

  6. Nanostructural hierarchy increases the strength of aluminium alloys.

    PubMed

    Liddicoat, Peter V; Liao, Xiao-Zhou; Zhao, Yonghao; Zhu, Yuntian; Murashkin, Maxim Y; Lavernia, Enrique J; Valiev, Ruslan Z; Ringer, Simon P

    2010-09-07

    Increasing the strength of metallic alloys while maintaining formability is an interesting challenge for enabling new generations of lightweight structures and technologies. In this paper, we engineer aluminium alloys to contain a hierarchy of nanostructures and possess mechanical properties that expand known performance boundaries-an aerospace-grade 7075 alloy exhibits a yield strength and uniform elongation approaching 1 GPa and 5%, respectively. The nanostructural architecture was observed using novel high-resolution microscopy techniques and comprises a solid solution, free of precipitation, featuring (i) a high density of dislocations, (ii) subnanometre intragranular solute clusters, (iii) two geometries of nanometre-scale intergranular solute structures and (iv) grain sizes tens of nanometres in diameter. Our results demonstrate that this novel architecture offers a design pathway towards a new generation of super-strong materials with new regimes of property-performance space.

  7. Numerical Modelling of Drawbeads for Forming of Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Joshi, Y.; Christiansen, P.; Masters, I.; Bay, N.; Dashwood, R.

    2016-08-01

    The drawbeads in stamping tools are usually designed based on experience from the forming of steel. However, aluminium alloys display different forming behaviour to steels, which is not reflected in the drawbead design for tools used for stamping aluminium. This paper presents experimental results from different semi-circular drawbead geometries commonly encountered in automotive dies and compares them to those obtained from Stoughton's analytical drawbead model and the 2D plane strain drawbead model set up using LS-DYNA. The study was conducted on lubricated NG5754 strips. The results presented are in terms of drawbead restraining force versus strip displacement, as a function of drawbead depth. The FE drawbead model agrees well with the experiments whereas the analytical model overpredicted the drawbead forces.

  8. Aluminium. II - A review of deformation properties of high purity aluminium and dilute aluminium alloys.

    NASA Technical Reports Server (NTRS)

    Reed, R. P.

    1972-01-01

    The elastic and plastic deformation behavior of high-purity aluminum and of dilute aluminum alloys is reviewed. Reliable property data, including elastic moduli, elastic coefficients, tensile, creep, fatigue, hardness, and impact are presented. Single crystal tensile results are discussed. Rather comprehensive reference lists, containing publications of the past 20 years, are included for each of the above categories. Defect structures and mechanisms responsible for mechanical behavior are presented. Strengthening techniques (alloys, cold work, irradiation, quenching, composites) and recovery are briefly reviewed.

  9. The fracture of boron fibre-reinforced 6061 aluminium alloy

    NASA Technical Reports Server (NTRS)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  10. Foaming of aluminium-silicon alloy using concentrated solar energy

    SciTech Connect

    Cambronero, L.E.G.; Ruiz-Roman, J.M.; Canadas, I.; Martinez, D.

    2010-06-15

    Solar energy is used for the work reported here as a nonconventional heating system to produce aluminium foam from Al-Si alloy precursors produced by powder metallurgy. A commercial precursor in cylindrical bars enclosed in a stainless-steel mould was heated under concentrated solar radiation in a solar furnace with varied heating conditions (heating rate, time, and temperature). Concentrated solar energy close to 300 W/cm{sup 2} on the mould is high enough to achieve complete foaming after heating for only 200 s. Under these conditions, the density and pore distribution in the foam change depending on the solar heating parameters and mould design. (author)

  11. High rate constitutive modeling of aluminium alloy tube

    NASA Astrophysics Data System (ADS)

    Salisbury, C. P.; Worswick, M. J.; Mayer, R.

    2006-08-01

    As the need for fuel efficient automobiles increases, car designers are investigating light-weight materials for automotive bodies that will reduce the overall automobile weight. Aluminium alloy tube is a desirable material to use in automotive bodies due to its light weight. However, aluminium suffers from lower formability than steel and its energy absorption ability in a crash event after a forming operation is largely unknown. As part of a larger study on the relationship between crashworthiness and forming processes, constitutive models for 3mm AA5754 aluminium tube were developed. A nominal strain rate of 100/s is often used to characterize overall automobile crash events, whereas strain rates on the order of 1000/s can occur locally. Therefore, tests were performed at quasi-static rates using an Instron test fixture and at strain rates of 500/s to 1500/s using a tensile split Hopkinson bar. High rate testing was then conducted at rates of 500/s, 1000/s and 1500/s at 21circC, 150circC and 300circC. The generated data was then used to determine the constitutive parameters for the Johnson-Cook and Zerilli-Armstrong material models.

  12. Frictional conditions between alloy AA6060 aluminium and tool steel

    SciTech Connect

    Wideroee, Fredrik; Welo, Torgeir

    2011-05-04

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  13. Thermoelectric power in low-density interstitial-free iron-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Rana, Radhakanta; Liu, Cheng

    2013-09-01

    Thermoelectric power (TEP) studies on low-density interstitial-free iron-aluminium alloys reveal that the TEP decreases with increase in the aluminium content on account of the introduction of lattice dispersion centres. The TEP coefficients, determined from the Nordheim-Gorter law, for 6.8 and 8.1 wt.% aluminium additions to α-iron are found to be higher than values reported in previous literature for small aluminium additions. The grain size has a very weak effect on the TEP of these alloys.

  14. Constitutive Modeling of Magnesium Alloy Sheets

    SciTech Connect

    Lee, M. G.; Piao, K.; Wagoner, R. H.; Lee, J. K.; Chung, K.; Kim, H. Y.

    2007-05-17

    Magnesium alloy sheets have unique mechanical properties: high in-plane anisotropy/asymmetry of yield stress and hardening response, which have not been thoroughly studied. The unusual mechanical behavior of magnesium alloys has been understood by the limited symmetry crystal structure of h.c.p metals and thus by deformation twinning. In this paper, the phenomenological continuum plasticity models considering the unusual plastic behavior of magnesium alloy sheet were developed for a finite element analysis. A new hardening law based on two-surface model was developed to consider the general stress-strain response of metal sheets such as Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. In terms of the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified to include the anisotropy of magnesium alloys. Also, characterization procedures of material parameters for the constitutive equations were presented and finally the correlation of simulation with measurements was performed to validate the proposed theory.

  15. Performance of commercial aluminium alloys as anodes in gelled electrolyte aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Pino, M.; Chacón, J.; Fatás, E.; Ocón, P.

    2015-12-01

    The evaluation of commercial aluminium alloys, namely, Al2024, Al7475 and Al1085, for Al-air batteries is performed. Pure Al cladded Al2024 and Al7475 are also evaluated. Current rates from 0.8 mA cm-2 to 8.6 mA cm-2 are measured in a gel Al-air cell composed of the commercial alloy sample, a commercial air-cathode and an easily synthesizable gelled alkaline electrolyte. The influence of the alloying elements and the addition to the electrolyte of ZnO and ZnCl2, as corrosion inhibitors is studied and analysed via EDX/SEM. Specific capacities of up to 426 mAh/g are obtained with notably flat potential discharges of 1.3-1.4 V. The competition between self-corrosion and oxidation reactions is also discussed, as well as the influence of the current applied on that process. Al7475 is determined to have the best behaviour as anode in Al-air primary batteries, and cladding process is found to be an extra protection against corrosion at low current discharges. Conversely, Al1085 provided worse results because of an unfavourable metallic composition.

  16. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    SciTech Connect

    Robinson, J.S.; Redington, W.

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  17. Development of corrosion resistant aluminum heat exchanger, Part 1: Development of new aluminum alloy sheets for sacrificial anode

    SciTech Connect

    Hagiwara, M.; Baba, Y.; Tanabe, Z.; Miura, T.; Hasegawa, Y.; Iijima, K.

    1986-01-01

    The sacrificial anodic effect of Al-Zn alloy reduced markedly in aluminium heat exchanger as car air conditioner manufactured by vacuum brazing conventionally used, as zinc elements preferentially evaporate in vacuum-heating. It was found that Al-Sn alloy had superior electrochemical characteristics than Al-Zn alloy (AA7072) as the sacrificial anodic material used in vacuum brazing. According to many experimental results, the new brazing sheet-fin with Al-Mn-Sn alloy core metal has been developed. This fin has favorable formability and prominent sacrificial anodic effect. Therefore, this fin is excellent material for car air conditioner manufactured by vacuum brazing.

  18. Microstructure and properties of hot compacted powders of aluminium alloys.

    PubMed

    Lityńska-Dobrzyńska, L; Dutkiewicz, J; Maziarz, W; Kanciruk, A

    2009-11-01

    Atomized 6061 aluminium alloy powders with and without the addition of 2 wt% Zr were milled for 80 h in a planetary ball mill and hot pressed in vacuum. The milled powders showed microhardness of about 170 HV, which increased after hot pressing up to 260 HV and up to 280 HV for powders without and with the Zr additions, respectively. Compression tests showed the high yield stress of 300 MPa obtained for the hot-pressed sample produced from the initial powders compared with ultimate compression strength of above 800 MPa for that of the milled sample and slightly higher for that with Zr additions. The effect of hot pressing on the structure of powders was investigated using a conventional analytical and high-resolution electron microscopy and high angle annular dark-field scanning transmission electron microscopy combined with energy dispersive X-ray microanalysis. The samples of initial powders hot pressed in vacuum showed a cell structure with particles of the Mg(2)Si and AlFeSi phases in intercell areas. In the milled and hot-pressed sample, the homogeneous structure of small grains of size below 200 nm was observed. The AlFeSi and Mg(2)Si particles with size 20-100 nm were uniformly distributed as well as the Zr rich particles in the Zr containing alloy. The Zr-rich particles containing up to 80 at% Zr were identified as a metastable fcc cubic phase with lattice parameter a= 0.48 nm.

  19. Modelling of Local Necking and Fracture in Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Achani, D.; Eriksson, M.; Hopperstad, O. S.; Lademo, O.-G.

    2007-05-01

    Non-linear Finite Element simulations are extensively used in forming and crashworthiness studies of automotive components and structures in which fracture need to be controlled. For thin-walled ductile materials, the fracture-related phenomena that must be properly represented are thinning instability, ductile fracture and through-thickness shear instability. Proper representation of the fracture process relies on the accuracy of constitutive and fracture models and their parameters that need to be calibrated through well defined experiments. The present study focuses on local necking and fracture which is of high industrial importance, and uses a phenomenological criterion for modelling fracture in aluminium alloys. As an accurate description of plastic anisotropy is important, advanced phenomenological constitutive equations based on the yield criterion YLD2000/YLD2003 are used. Uniaxial tensile tests and disc compression tests are performed for identification of the constitutive model parameters. Ductile fracture is described by the Cockcroft-Latham fracture criterion and an in-plane shear tests is performed to identify the fracture parameter. The reason is that in a well designed in-plane shear test no thinning instability should occur and it thus gives more direct information about the phenomenon of ductile fracture. Numerical simulations have been performed using a user-defined material model implemented in the general-purpose non-linear FE code LS-DYNA. The applicability of the model is demonstrated by correlating the predicted and experimental response in the in-plane shear tests and additional plane strain tension tests.

  20. Development of Rolling Schedules for AZ31 Magnesium Alloy Sheets

    DTIC Science & Technology

    2015-06-01

    received AZ31B, a magnesium (Mg) alloy that contains approximately 3% aluminum and 1% zinc. In particular, we investigated the ability to roll AZ31B to...ARL-TR-7277 ● JUNE 2015 US Army Research Laboratory Development of Rolling Schedules for AZ31 Magnesium Alloy Sheets by...7277 ● JUNE 2015 US Army Research Laboratory Development of Rolling Schedules for AZ31 Magnesium Alloy Sheets by Laszlo Kecskes, Heidi

  1. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  2. Void growth in high strength aluminium alloy single crystals: a CPFEM based study

    NASA Astrophysics Data System (ADS)

    Asim, Umair; Siddiq, M. Amir; Demiral, Murat

    2017-04-01

    High strength aluminium alloys that are produced through forming and joining processes are widely used in aerospace components. The ductile failure in these metals occurs due to the evolution and accumulation of microscopic defects, such as microvoids and shear bands. The present work investigates the underlying physical mechanisms during ductile failure by performing a rigorous, fully-validated, three-dimensional crystal plasticity, finite element study with aluminium alloy single crystals. Representative volume element (RVE) based simulations of single crystalline aluminium alloys (AA-5xxx) with different void geometries and orientations have been performed. Both local and nonlocal crystal plasticity constitutive models have been implemented in a finite element framework and are used to seek new insights into the interrelationships among void growth, initial porosity, initial void size, plastic anisotropy, and local/nonlocal size effects.

  3. HRTEM and HAADF-STEM of precipitates at peak ageing of cast A319 aluminium alloy.

    PubMed

    Wiengmoon, Amporn; Pearce, John T H; Chairuangsri, Torranin; Isoda, Seiji; Saito, Hikaru; Kurata, Hiroki

    2013-02-01

    High-resolution transmission electron microscopy (HRTEM) and high-angle annular-dark-field scanning transmission electron microscopy (HAADF-STEM) were applied to investigate the precipitates formed during age hardening at 170±5°C for up to 48h of cast A319 aluminium alloy (Al-4.93wt%Si-3.47wt%Cu). The precipitates at the peak-aged condition have been identified as mainly θ" together with a smaller amount of θ'. It is proposed that the θ" is responsible for hardening at peak ageing at 170°C of the cast A319 aluminium alloy.

  4. Silica mesoporous thin films as containers for benzotriazole for corrosion protection of 2024 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Recloux, Isaline; Mouanga, Maixent; Druart, Marie-Eve; Paint, Yoann; Olivier, Marie-Georges

    2015-08-01

    This work contributes to the development of a new environmentally friendly alternative pretreatment for 2024 aluminium alloys to replace hexavalent chromium based conversion layers in the aeronautical field. A silica mesoporous thin film, synthesized through the evaporation induced self-assembly process, was doped with benzotriazole to obtain active corrosion protection. Inhibitor loading contents were correlated with pore characteristics. The release kinetics was studied as function of pH. The application of the doped mesoporous film on 2024 aluminium alloy revealed a slowing down of corrosion processes, demonstrating its potential as an active inhibitor storage layer.

  5. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  6. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    SciTech Connect

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagne, J.-F.

    2011-01-17

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  7. Effect of friction stir processing on the fatigue properties of a Zr-modified 2014 aluminium alloy

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it

    2006-08-15

    The fatigue properties of a Zr-modified 2014 aluminium alloy resulting from friction stir processing (FSP) were analysed in the present study. The sheets were processed parallel to the extrusion direction; the tensile mechanical properties were evaluated at room temperature in the longitudinal direction with respect to the processing one in order to observe the differences from the parent material as a function of the strong grain refinement due to the friction stir process. The fatigue endurance (S-N) curve of the FSP material was obtained by using a resonant electro-mechanical testing machine under constant loading control up to 250 Hz with sine wave loading. The cyclic fatigue tests were conducted in the axial total stress-amplitude control mode with R = {sigma} {sub min}/{sigma} {sub max} = 0.1. The microstructure resulting from the FSW process was studied by employing optical and scanning electron microscopy.

  8. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Greer, A. L.; Piwowarski, G.; Krajewski, P. K.

    2016-03-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt overheating

  9. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  10. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

    SciTech Connect

    Rabah, Mahmoud A

    2004-07-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  11. Identification of monoclinic θ-phase dispersoids in a 6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Buchanan, Karl; Ribis, Joël; Garnier, Jérôme; Colas, Kimberly

    2016-04-01

    Intermetallic dispersoids play an important role in controlling the 6xxx alloy series' grain distribution and increasing the alloy's toughness. The dispersoid distribution in a 6061 aluminium alloy (Al-Mg-Si) was analysed by transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The dispersoids had three unique crystal structures: simple cubic ?, body-centred cubic ? and monoclinic (C2/m). While the SC and BCC dispersoids have been well characterized in the literature, a detailed analysis of monoclinic dispersoids has not been presented. Therefore, the current work discusses the chemical composition, crystal structure and morphology of the monoclinic dispersoids.

  12. Calculation of Elastic Anisotropy Using Emats Validated by Ebsd in Rolled Aluminium Sheet

    NASA Astrophysics Data System (ADS)

    Essex, S. D.; Potter, M. D. G.; Dixon, S.

    2009-03-01

    Determining the Orientation Distribution Function (ODF) accurately and quickly in a non-destructive manner has many benefits and applications within industry. The ODF is essentially a quantitative description of the existence of anisotropy, or texture, within a metal sheet. The anisotropy can be seen experimentally by the variation in Lamb wave velocities in the plane of the sheet as a function of angle to the Rolling Direction. The anisotropy can be quantitatively described by the Orientation Distribution Coefficients (ODCs) W400, W420 and W440. Electron Backscatter Diffraction (EBSD) is a technique performed in a SEM. It infers the crystallographic directions of crystals near-surface, and can be applied to a number of samples. It enables the accurate quantitative and qualitative description of microstructural properties such as grain size. By manipulating the Bunge-Euler angle data given by the EBSD technique, here we describe a method to extrapolate the effective elastic constants for Aluminium sheet, and go on to generate a method to predict a Lamb wave velocity profile as a function of angle in a directly comparable format to that measured using a commercially available EMAT-EMAT S0 Lamb wave velocity measurement system. Results show a very good correlation between the predicted velocity trace from EBSD compared to that measured ultrasonically, and hence the respective ODCs, except in the cases where surface to bulk texture inhomogeneity exist.

  13. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3 resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment with solution containing HNO3 caused dissolution of Cu and Si from the intermetallic particles in the aluminium substrate. The growth rate of oxide layer was observed to be a function of MnO4- and NO3- ions present in the aqueous solution. The NO3- ions exhibit higher affinity towards the intermetallic particles resulting in poor coverage by the steam generated oxide layer compared to the coating formed using MnO4- ions. Further, increase in the concentration of NO3- ions in the solution retards precipitation of the steam generated aluminium hydroxide layer.

  14. Electrodeposition of iron and iron-aluminium alloys in an ionic liquid and their magnetic properties.

    PubMed

    Giridhar, P; Weidenfeller, B; El Abedin, S Zein; Endres, F

    2014-05-28

    In this work we show that nanocrystalline iron and iron-aluminium alloys can be electrodeposited from the ionic liquid 1-butyl-1-methylpyrrolidinium trifluoromethylsulfonate, [Py1,4]TfO, at 100 °C. The study comprises CV, SEM, XRD, and magnetic measurements. Two different sources of iron(ii) species, Fe(TfO)2 and FeCl2, were used for the electrodeposition of iron in [Py1,4]TfO. Cyclic voltammetry was employed to evaluate the electrochemical behavior of FeCl2, Fe(TfO)2, and (FeCl2 + AlCl3) in the employed ionic liquid. Thick iron deposits were obtained from FeCl2/[Py1,4]TfO at 100 °C. Electrodeposition of iron-aluminium alloys was successful in the same ionic liquid at 100 °C. The morphology and crystallinity of the obtained deposits were investigated using SEM and XRD, respectively. XRD measurements reveal the formation of iron-aluminium alloys. First magnetic measurements of some deposits gave relatively high coercive forces and power losses in comparison to commercial iron-silicon samples due to the small grain size in the nanometer regime. The present study shows the feasibility of preparing magnetic alloys from ionic liquids.

  15. Revealing obliterated engraved marks on high strength aluminium alloy (AA7010) surfaces by etching technique.

    PubMed

    Bong, Yeu Uei; Kuppuswamy, R

    2010-02-25

    Restoration of obliterated engraved marks on high strength Al-Zn-Mg-Cu alloy (AA7010) surfaces by etching technique was studied. The alloy surfaces were mechanically engraved with some identification marks using "Gravograph". The marks were then erased by removing the metal to different levels up to and below the depth of engraving. Five metallographic reagents were tested on the obliterated surfaces by etching. The following two methods (i) immersion in 10% aq. phosphoric acid and (ii) alternate swabbing of 60% HCl and 40% NaOH were found to be quite effective to reveal the obliterated marks. These two procedures were also able to show effectively the marks obliterated by over-engraving and centre punching. Of the two techniques immersion in phosphoric acid provided more contrast. Interestingly, alternate swabbing of 60% HCl and 40% NaOH presented itself to be the common reagent for restoration on pure aluminium as well as its alloy surfaces. This is evident from our own current experiments and those of earlier researchers [G. Peeler, S. Gutowski, H. Wrobel, G. Dower, The restoration of impressed characters on aluminium alloy motor cycle frames, J. Forensic Ident. 58 (1) (2008) 27-32; M. Izhar M. Baharum, R. Kuppuswamy, A.A. Rahman, Restoration of engraved marks on aluminium surfaces by etching technique, Forensic Sci. Int. 177 (2008) 221-227]. The findings have assumed importance as engines and chassis of cars and frames of firearms are currently made of high strength aluminium alloys and recovery on these surfaces by current methods is not satisfactory.

  16. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  17. Study of solid-solution hardening in binary aluminium-based alloys

    NASA Astrophysics Data System (ADS)

    Draissia, Mohamed; Debili, Mohamed-Yacine

    2005-09-01

    Solid-solution formation in binary aluminium-based alloys is due essentially to the combined effects of the size and valence of solvent and solute atoms, as expected by the four Hume-Rothery rules. The lattice parameter of aluminium in the solid solution of the sputtered Al-Fe films is [Al-a (Å)=4.052-6.6×10-3Y]. The increasing and decreasing evolution of the lattice parameter of copper [Cu-a (Å)=3.612+1.8×10-3Z] and aluminium [Al-a (Å)=4.048-1.6×10-3X] in the sputtered Al-1.8 to 92.5 at. % Cu films is a result of the difference in size between the aluminium and copper atoms. The low solubility of copper in aluminium (<1.8 at % Cu) is due to the valences of solvent and solute atoms in contrast with other sputtered films prepared under similar conditions, such as Al-Mg (20 at. % Mg), Al-Ti (27 at. % Ti), Al-Cr (5at. % Cr) and Al-Fe (5.5 at. % Fe) where the solubility is due to the difference in size.

  18. Aluminium alloys with transition metals prepared by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Kucera, V.; Prusa, F.; Vojtech, D.

    2017-02-01

    Powder metallurgy represented by mechanical alloying and spark plasma sintering was used for preparation of the AlFe16 and the AlSi20Fe16 alloys. Microstructure of the both alloys consisted of very fine intermetallic phases homogenously dispersed in the matrix of α-Al solid solution. Fine nature of microstructure led to promising results of compressive stress-strain tests performed at laboratory and elevated temperature of 400 °C. The compressive strengths of the AlSi20Fe16 and the AlFe16 alloys at laboratory temperature were 780 MPa and 508 MPa, respectively. Elevated temperature resulted in drop of the compressive strengths to 480 MPa and 211 MPa, respectively. However, the results of investigated alloys outperformed the thermally stable AlSi12Cu1Mg1Ni1 (wt. %) used as reference material.

  19. Fabrication of super slippery sheet-layered and porous anodic aluminium oxide surfaces and its anticorrosion property

    NASA Astrophysics Data System (ADS)

    Song, Tingting; Liu, Qi; Liu, Jingyuan; Yang, Wanlu; Chen, Rongrong; Jing, Xiaoyan; Takahashi, Kazunobu; Wang, Jun

    2015-11-01

    Inspired by natural plants such as Nepenthes pitcher plants, super slippery surfaces have been developed to improve the attributes of repellent surfaces. In this report, super slippery porous anodic aluminium oxide (AAO) surfaces have fabricated by a simple and reproducible method. Firstly, the aluminium substrates were treated by an anodic process producing micro-nano structured sheet-layered pores, and then immersed in Methyl Silicone Oil, Fluororalkylsilane (FAS) and DuPont Krytox, respectively, generating super slippery surfaces. Such a good material with excellent anti-corrosion property through a simple and repeatable method may be potential candidates for metallic application in anti-corrosion and extreme environment.

  20. Aluminum alloy 6013 sheet for new U. S. Navy aircraft

    SciTech Connect

    Kaneko, R.S.; Bakow, L.; Lee, E.W. Naval Air Development Center, Warminster, PA )

    1990-05-01

    The recently developed aluminum alloy 6013-T6 has been selected for the fuselage skin and other applications on the U.S. Navy's P-7A airplane, in place of the traditional 2024-T3 clad sheet. Alloy 6013-T6 is naturally corrosion resistant, like the well-established alloy 6061, and hence is used unclad. Its fatigue strength, fatigue crack growth and fracture toughness compare favorably with 2024-T3. Replacement of alloy 2024 with alloy 6013 also reduces manufacturing costs for formed parts, because 6013 is readily formed in the T4 temper, then simply aged to T6, thus avoiding the costly heat treatments and straightening required for alloy 2024. 5 refs.

  1. Two-Scale Modelling of Effects of Microstructure and Thermomechanical Properties on Dynamic Performance of an Aluminium Alloy

    DTIC Science & Technology

    2010-09-01

    monolithic metallic plate fabricated from a precipitate-strengthened aluminium alloy . The alloy of study is Al 2139, consisting primarily of elemental Al...polycrystalline Al-Cu-Mg alloy . A limited number of experiments have been conducted to assess ductility, fracture strength and high -rate behaviour of...effects of crystallographic texture on the high -rate shear response of a Ti-6Al-4V alloy . Schoenfeld and Kad (2002) found that lattice orientations affect

  2. Measurement research for pitting potential of aluminium alloy with chromate passivation layers

    NASA Astrophysics Data System (ADS)

    Su, Z. H.; Dai, Y.; Ma, Q. Y.; Wang, J. N.; Zheng, C. Q.

    2017-01-01

    This paper describes common technology for measuring corrosion resistant properties of aluminium alloy with chromate passivation layers. It gives a resolution to characterize corrosion resistant properties of pitting potential. The method, including sample preparation, measuring polarization and the determining of pitting corrosion potential, was proposed. Tests of repeatability and reproducibility can meet the demand of measurement precision. In addition, comparison of the positional relationships between polarization curves and nominal pitting corrosion potential was provided to judge products.

  3. TEM and HRTEM studies of ball milled 6061 aluminium alloy powder with Zr addition.

    PubMed

    Lityńska-Dobrzyńska, L; Dutkiewicz, J; Maziarz, W; Rogal, Ł

    2010-03-01

    The effect of mechanical alloying on the microstructure of atomized 6061 aluminium alloy powder and 6061 powder with a zirconium addition was studied in the work. The atomized 6061 aluminium alloy powder and 6061 powder with addition of 2 wt.% Zr were milled in a planetary ball mill and investigated using X-ray diffraction measurements, conventional and high-resolution electron microscopy (TEM/HRTEM) and high-angle annular dark field scanning transmission electron microscopy combined with energy dispersive X-ray microanalysis. An increase of stresses was observed in milled powders after the refinement of crystallites beyond 100 nm. In the powder with zirconium addition, some part of the Zr atoms diffused in aluminium forming a solid solution containing up to 0.5 wt.% Zr. The remaining was found to form Zr-rich particles containing up to 88 wt.% Zr and were identified as face centred cubic (fcc) phase with lattice constant a= 0.48 nm. That fcc phase partially transformed into the L1(2) ordered phase. Eighty-hour milling brought an increase of microhardness (measured with Vickers method) from about 50 HV (168 MPa) for the initial 6061 powder to about 170 HV (552 MPa). The addition of zirconium had no influence on the microhardness.

  4. Protection of 2024-T3 aluminium alloy by corrosion resistant phytic acid conversion coating

    NASA Astrophysics Data System (ADS)

    Shi, Hongwei; Han, En-Hou; Liu, Fuchun; Kallip, Silvar

    2013-09-01

    The corrosion protection properties of environmentally friendly phytic acid conversion coatings were studied on 2024-T3 aluminium alloy. The films were prepared under acidic conditions with various pH values and characterised by SEM, EDS, ATR-FTIR and electrochemical techniques. The results indicate that the conversion coatings obtained by immersing the alloy in phytic acid solutions at pH from 3 to 5.5 provide excellent corrosion resistance. ATR-FTIR confirms that the film is formed by deposition of reaction products between Al3+ and phosphate groups in phytic acid molecules. The conformation models of the deposition film are proposed.

  5. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-01

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  6. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Millett, J. C. F.; Milne, A. M.

    2005-07-01

    The response of aluminium foams to impact can be categorised by the impact velocity. Tests are reported ranging from quasi-static to impact velocities greater than the speed of sound in the foam. The techniques used ranging from drop-hammer and pneumatic launcher tests, to plate impact at velocities greater than 1000 m s-1. The quasi-static compression behaviour was elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities, post-impact examination of partially crushed specimens showed that deformation was through the cumulative multiplication of crush bands. If the impact velocity is less than the velocity of sound, but above a certain critical impact velocity, the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. At higher impact velocities the compaction front is not preceded by an elastic wave. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was input as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  7. High-Rate Compaction of Aluminium Alloy Foams

    SciTech Connect

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-28

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  8. Precipitation, strength and work hardening of age hardened aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ryen, Ø.; Holmedal, B.; Marthinsen, K.; Furu, T.

    2015-08-01

    The strength and work hardening of age hardened AA6063 and AA6082 alloys have been investigated in terms of a detailed characterization of precipitate and dislocation structures obtained by TEM and SEM. Tensile and compression tests were performed at as quenched, peak aged and severely aged conditions. A strong work hardening in the as quenched condition was found, similar to AlMg alloys with twice as much alloying elements in solid solution. It was found that the initial work hardening rate and the critical failure strain are both smallest at the peak aged condition. During large deformations the needle-shaped precipitates are sheared uniformly by dislocations altering their <001> orientations, which indicates extensive cross slip. In the overaged condition the early initial work hardening is larger than at the peak aged condition, but followed by a weak linear work hardening, apparently directly entering stage IV at a low strain. Cracked, needle-shaped precipitates were seen at larger strains.

  9. On the micromechanisms responsible for bilinearity in fatigue power-law relationships in aluminium-lithium alloys

    SciTech Connect

    Prasad, N.E.; Malakondaiah, G.; Kutumbarao, V.V.

    1997-09-01

    Aluminium-lithium alloys, like many other aerospace structural alloys, exhibit bilinearity in power-law relationships between high strain, low cycle fatigue life (in terms of number of reversals to failure, 2N{sub f}) and plastic strain amplitude ({Delta}{epsilon}{sub p}/2) or average stress amplitude ({Delta}{sigma}/2) or average plastic strain energy per cycle ({Delta}W{sub p}). In the present paper the micromechanisms leading to bilinear fatigue power-law relationships, especially the Coffin-Manson (C-M) relationship, in aluminium-lithium alloys are compiled and discussed.

  10. Laser beam welding of 5182 aluminum alloys sheet.

    SciTech Connect

    Leong, K. H.; Sabo, K. R.; Altshuller, B.; Wilkinson, T. L.; Albright, C. E.; Technology Development; Alcan International Limited; Reynolds Metals Co.; Ohio State Univ.

    1999-06-01

    Conditions were determined for consistent coupling of a CO{sub 2} laser beam to weld 5182 aluminum alloy sheet. Full penetration butt and bead-on-plate welds on 0.8 and 1.8 mm sheets were performed. Process conditions examined included beam mode, spot size and irradiance, shielding gas flow, and edge quality and fitup. The observed weld quality variations with the different process parameters were consistent with physical phenomena and a threshold irradiance model. Optimal conditions were determined for obtaining consistent welds on 5182 alloy sheets. Formability and tensile tests were performed on the welded samples. All test failures occurred in the fusion zone. Reduction in formability and tensile strength of the welded samples are discussed with respect to weld profiles and process parameters.

  11. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Cheng, Feng; Jiang, Shuyun; Liang, Jun

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  12. A hybrid aluminium alloy and its zoo of interacting nano-precipitates

    SciTech Connect

    Wenner, Sigurd; Marioara, Calin Daniel; Andersen, Sigmund Jarle; Ervik, Martin; Holmestad, Randi

    2015-08-15

    An alloy with aluminium as its base element is heat treated to form a multitude of precipitate phases known from different classes of industrial alloys: Al–Cu(–Mg), Al–Mg–Si–Cu, and Al–Zn–Mg. Nanometer-sized needle-shaped particles define the starting point of the phase nucleation, after which there is a split in the precipitation sequence into six phases of highly diverse compositions and morphologies. There are several unique effects of phases from different alloy systems being present in the same host lattice, of which we concentrate on two: the replacement of Ag by Zn on the Ω interface and the formation of combined plates of the θ′ and C phases. Using atomically resolved scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy, we investigate the formation mechanisms, crystal structures and compositions of the precipitates. - Graphical abstract: Display Omitted - Highlights: • An aluminium alloy composition in-between the 2/6/7xxx systems was investigated. • Six different phases from the three systems coexist in an over-aged state. • All phases with 〈001〉{sub Al} coherencies can nucleate on 6xxx needle precipitates. • Modified theta′ and omega interfaces are observed.

  13. Analysis of wear properties of aluminium based journal bearing alloys with and without lubrication.

    NASA Astrophysics Data System (ADS)

    Mathavan, J. Joy; Patnaik, Amar

    2016-09-01

    Apart from classical bearing materials, Aluminium alloys are used as bearing materials these days because of their superior quality. In this analysis, new Aluminium based bearing materials, with filler metals Si, Ni, and Cr are prepared by metal mould casting in burnout furnace machine, and tribological properties of these alloys with and without lubrication were tested. The experiments for wear with lubrication are conducted on multiple specimen tester and experiments without lubrication is conducted on Pin on disk tribometer. The disc material used was SAE 1050 steel. Wear tests were conducted at a sliding speed of 0.785 m/s and at a normal load of 20 N. Coefficient of friction values, temperature changes and wear of the specimens were plotted on graph according to the above mentioned working conditions. Hardness and weight losses of the specimens were calculated. The obtained results demonstrate how the friction and wear properties of these samples have changed with the % addition of Silicon, Chromium and Nickel to the base metal aluminium.

  14. Study of surface interactions of ionic liquids with aluminium alloys in corrosion and erosion corrosion processes

    NASA Astrophysics Data System (ADS)

    Bermúdez, María-Dolores; Jiménez, Ana-Eva; Martínez-Nicolás, Ginés

    2007-06-01

    Surface interactions of alkylimidazolium ionic liquids (ILs) with aluminium alloy Al 2011 have been studied by immersion tests in seven neat ILs [1- n-alkyl-3-methylimidazolium X - (X = BF 4; n = 2 (IL1), 6 (IL2), 8 (IL3). X = CF 3SO 3; n = 2 (IL4). X = (4-CH 3C 6H 4SO 3); n = 2 (IL5). X = PF 6; n = 6 (IL6)] and 1-butyl-3-methylpyridinium bis(trifluoromethylsulfonyl)imide (IL7)]. Immersion tests for Al 2011 have also been carried out in 1 wt.% and 5 wt.% solutions of 1-ethyl,3-methylimidazolium tetrafluoroborate (IL1) in water. No corrosion of Al 2011 by neat ILs is observed. The highest corrosion rate for Al 2011 in water is observed in the presence of a 5 wt.% IL1 due to hydrolysis of the anion with hydrogen evolution and formation of aluminium fluoride. Erosion-corrosion processes have been studied for three aluminium alloys (Al 2011, Al 6061 and Al 7075) in a 90 wt.% IL1 solution in water in the presence of α-alumina particles. The erosion-corrosion rates are around 0.2 mm/year or lower, and increase with increasing copper content to give a corrosion resistance order of Al 6061 > Al 7075 > Al 2011. Results are discussed on the basis of scanning electron microscopy (SEM) observations, energy dispersive spectroscopy (EDS) analysis, X-ray diffraction (XRD) patterns and X-ray photoelectron spectroscopy (XPS) determinations.

  15. Study on optimal surface property of WC-Co cutting tool for aluminium alloy cutting

    NASA Astrophysics Data System (ADS)

    Nizar, Mohd; Arimatsu, Naoya; Kawamitsu, Hiroshi; Takai, Kazuteru; Fukumoto, Masahiro

    2016-02-01

    The light weight property as well as high corrosion resistance of aluminium alloy has increased their demand especially in automobile industries. Aluminium alloy as a matter of fact has a low melting point and high ductility that severely adhere to the cutting tool surface and cause deterioration of chip evacuation. This problem often resulting in tools breakage. In this paper, in order to impart functions of anti-adhesion, we propose a technique by controlling the grinding marks micro texture on the tool surface by using the blast polishing treatment without any coating technologies. The results show that the tool which underwent polishing treatment reduces the cutting force as well as the aluminium adherence during the initial cutting process, and become worst as the process cutting continues. These results indicate that grinding mark texture improves the anti-adhesion by reducing the contact area during cutting and provide storage for the lubricant. In addition, too much polishing on the tool surface may remove these textures and resultantly worsen the tool performance.

  16. Surface formation in direct chill (DC) casting of 6082 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Bayat, N.; Carlberg, T.

    2016-03-01

    Surface defects in aluminium billet production are a real problem for the subsequent extrusion procedure. Extrusion productivity can be influenced by the surface properties, which is defined as surface appearance, surface segregation zone depth and large Mg2Si and β-particles (Al5FeSi). In this research the surface formation during DC casting of 6082 aluminium billets produced by the air slip technology is studied. The surface microstructures of 6082 aluminium alloys with smooth and wavy surface appearances were investigated, including segregation zone depths and phase formation. The results were discussed based on the exudation of liquid metal through the mushy zone. The specific appearance of the wavy surface of 6082 alloys was correlated to how the oxide skin adheres to the underlying mushy zone and coupled to the dendritic coherency and surface tension of the skin. The occurrence of different phases at the very surface and in the layer just below was explained by variations in solidification directions and subsequent segregation patterns.

  17. The fatigue response of the aluminium-lithium alloy, 8090

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Beevers, C. J.

    1989-01-01

    The fatigue response of an Al-Li-Cu-Mg-Zr (8090) alloy has been studied at room temperature. The initiation and growth of small and long cracks has been examined at R = 0.1 and at a frequency of 100 Hz. Initiation was observed to occur dominantly at sub-grain boundaries. The growth of the small cracks was crystallographic in character and exhibited little evidence of retardation or arrest at the grain boundaries. The long crack data showed the alloy to have a high resistance to fatigue crack growth with underaging providing the optimum heat treatment for fatigue crack growth resistance. In general, this can be attributed to high levels of crack closure which resulted from the presence of extensive microstructurally related asperities.

  18. Finite Element Analysis of Warpage in Laminated Aluminium Alloy Plates for Machining of Primary Aeronautic Parts

    SciTech Connect

    Reis, A. C.; Moreira Filho, L. A.; Menezes, M. A.

    2007-04-07

    The aim of this paper consists in presenting a method of simulating the warpage in 7xxx series aluminium alloy plates. To perform this simulation finite element software MSC.Patran and MSC.Marc were used. Another result of this analysis will be the influence on material residual stresses induced on the raw material during the rolling process upon the warpage of primary aeronautic parts, fabricated through machining (milling) at Embraer. The method used to determinate the aluminium plate residual stress was Layer Removal Test. The numerical algorithm Modified Flavenot Method was used to convert layer removal and beam deflection in stress level. With such information about the level and profile of residual stresses become possible, during the step that anticipate the manufacturing to incorporate these values in the finite-element approach for modelling warpage parts. Based on that warpage parameter surely the products are manufactured with low relative vulnerability propitiating competitiveness and price.

  19. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    SciTech Connect

    Wang, Yang; Wei Liu, Xiao; Zhang, Hai Feng Zhou, Zhi Ping

    2015-04-15

    We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H{sub 2}O, and then in boiling water) and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene) and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  20. Properties of experimental copper-aluminium-nickel alloys for dental post-and-core applications

    PubMed Central

    Rittapai, Apiwat; Kajornchaiyakul, Julathep; Harniratisai, Choltacha

    2014-01-01

    PURPOSE This study aimed to develop a copper-aluminium-nickel alloy which has properties comparable to that of dental alloys used for dental post and core applications with the reasonable cost. MATERIALS AND METHODS Sixteen groups of experimental copper alloys with variants of 3, 6, 9, 12 wt% Al and 0, 2, 4, 6 wt% Ni were prepared and casted. Their properties were tested and evaluated. The data of thermal, physical, and mechanical properties were analyzed using the two-way ANOVA and Tukey's test (α=0.05). The alloy toxicity was evaluated according to the ISO standard. RESULTS The solidus and liquidus points of experimental alloys ranged from 1023℃ to 1113℃ and increased as the nickel content increased. The highest ultimate tensile strength (595.9 ± 14.2 MPa) was shown in the Cu-12Al-4Ni alloy. The tensile strength was increased as the both elements increased. Alloys with 3-6 wt% Al exhibited a small amount of 0.2% proof strength. Accordingly, the Cu-9Al-2Ni and Cu-9Al-4Ni alloys not only demonstrated an appropriate modulus of elasticity (113.9 ± 8.0 and 122.8 ± 11.3 GPa, respectively), but also had a value of 0.2% proof strength (190.8 ± 4.8 and 198.2 ± 3.4 MPa, respectively), which complied with the ISO standard requirement (>180 MPa). Alloys with the highest contents of nickel (6 wt% Ni) revealed a widespread decolourisation zone (5.0-5.9 mm), which correspondingly produced the largest cell response, equating positive control. CONCLUSION The copper alloys fused with 9 wt% Al and 2-4 wt% Ni can be considered for a potential use as dental post and core applications. PMID:25006386

  1. Springback analysis on AA 6061 aluminum alloy sheets

    NASA Astrophysics Data System (ADS)

    Ramulu, Perumalla Janaki; Rao, P. Srinivasa; Yimer, Wassihun

    2016-10-01

    In automotive industry, sheet metal forming process play a key role with respect to economy and weight reduction ratio. In sheet metal forming, one of the operations is bending operation in which sheet will not go under sever deformation. The end components are made by applying the continuous load on the sheet in the bending process. In bending process, elastic limits of materials are exceeded, but flow limit thereof cannot be exceeded. Therefore, the material still keeps a portion of its original flexibility character. When the load is released, the material on forcing compress side tries to enlarge, whereas the material on tensile side tries to shrink. As a result, the material tries to spring back and the bended material by flexing slightly tries to open. Springback varies according to thickness of the material, material and process parameters, type of material, period when punch load stays on the material, dimensions of die, force applied, and bending radius. In order to make bending at a desired angle, springback amounts should be avoided. In the present work, experimentation on AA 6061 alloy sheet springback analysis has done with seven different rolling directions. Results are noted with respect to load, displacement, and die angle on the springback effect. It observed that springback affect is existed notably in the AA 6061 alloys with respect to die angle.

  2. The flash-butt welding of aluminium alloys

    NASA Astrophysics Data System (ADS)

    Kuchuk-Iatsenko, S. I.; Cherednichok, V. T.; Semenov, L. A.

    Flash-butt welding (FBW) of high-strength aerospace Al alloys is conducted without gaseous-medium shielding and has undergone substantial development in the direction of automated operations. FBW yields virtually no pores, discontinuities, or cracks, and is therefore ideal for gas-impermeable joints. The dimensional accuracies achievable by FBW are a function of weld are inner stresses that are a full order of magnitude smaller than those of arc-welding methods. NDI methods can be incorporated into an automated FBW apparatus for direct inspection of welds.

  3. Development of a Brazing Alloy for the Mechanically Alloyed High Temperature Sheet Material INCOLOY Alloy MA 956.

    DTIC Science & Technology

    1981-09-01

    well established that joining these alloys by conventional fusion welding techniques has presented problems, especially in achieving good quality high...temperature joint properties, mainly because of agglomeration of the dispersoid in the weld bead. Brazing, diffusion bonding and transient liquid...produced mechanically alloyed iron based sheet material, INQ)LOY alloy MA956, has excellent high temperature strength and corrosion resistance and has

  4. Further studies of the anodic dissolution in sodium chloride electrolyte of aluminium alloys containing tin and gallium

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wharton, Julian A.; Wood, Robert J. K.

    As part of a programme to develop a high power density, Al/air battery with a NaCl brine electrolyte, the high rate dissolution of an aluminium alloy containing tin and gallium was investigated in a small volume cell. The objective was to define the factors that limit aluminium dissolution in condition that mimic a high power density battery. In a cell with a large ratio of aluminium alloy to electrolyte, over a range of current densities the extent of dissolution was limited to ∼1000 C cm -2 of anode surface by a thick layer of loosely bound, crystalline deposit on the Al alloy anode formed by precipitation from solution. This leads to a large increase in impedance and acts as a barrier to transport of ions.

  5. Effect of the nature of grain boundary regions on cavitation of a superplastically deformed aluminium alloy

    SciTech Connect

    Blandin, J.J.; Varloteaux, A.; Suery, M.; Hong, B.; L`Esperance, G.

    1996-06-01

    Superplastic deformation of aluminium alloys induces cavity formation throughout the material, so that superplastic forming usually requires to be carried out under superimposed gas pressure to minimize strain-induced damage. This paper deals with the beneficial effects of heat treatment at high temperature for several hours before deformation on cavitation behavior of a superplastically deformed 7475 alloy. Transmission electron microscopy observations show that several microstructural transformations are induced by superplastic deformation and affected by the heat treatment. At first, the generation of dispersoid free zones at the periphery of the grains is observed, the composition of which depends on the prior history of the specimen. Secondly, the formation of long thin fibers extending in the cavities in the as received specimens, these fibers being no longer present in the heat-treated conditions. A TEM characterization of the fibers is presented and a mechanism of their formation is discussed. Such a reduction of the cavitation level for a given strain is interesting in view of superplastic forming of aluminium alloys under atmospheric pressure.

  6. Microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique

    NASA Astrophysics Data System (ADS)

    Li, M.; Tamura, T.; Omura, N.; Murakami, Y.; Tada, S.

    2016-03-01

    This paper examines the microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique (EMV) as a function of vibration frequency, f. The microstructure evolution reveals that at the low frequency of f = 62.5 Hz, the solidified microstructure is coarse and with the increase of vibration frequency to f = 500 Hz, the grain size becomes the finest and further increase of frequency to f = 2000 Hz results in coarsening of microstructures. The refinement mechanism is clarified when considering the significant difference in electrical resistivities of the solid and the liquid in mushy zone, in which both phases coexist and subject to vibration. The frequency-dependent refinement behaviour is revealed when the displacement of the mobile solid and sluggish liquid is taken into account during solidification. In contrast to 3xxx aluminium alloys, no giant compounds have been discerned in the present 7xxx alloy regardless of the solidification condition. The formation of crystalline twin is briefly discussed when considering the vibration condition.

  7. Strength of the aluminium alloy 6082-T6 under high strain-rate conditions

    SciTech Connect

    Harrigan, J. J.; Millett, J. C. F.; Bourne, N. K.

    2007-12-12

    The measurement of shear strength via the use of lateral stress gauges has been shown to be a viable technique in a number of materials. An experimental investigation on the intermediate-rate behaviour and shock response of the aluminium alloy, 6082-T6, is reported here. Results obtained using the lateral stress gauge technique show that the shear strength increases with impact stress. The lateral stress behind the shock front is seen to be relatively flat, unlike many other face-centred cubic metals and alloys, where a decrease in lateral stress indicates an increase in shear strength. This unusal response may be a reflection of the high stacking fault energy of aluminium and its alloys resulting in a reduction of the work hardening (i.e. increases in dislocation and/or twin density). Further plate impact results show that the Hugoniot of 6082-T6 is in effect identical to that of the more widely known 6061-T6. Split Hopkinson pressure bar results are used to provide a fuller picture of the rate-dependant behaviour of 6082-T6 over a range of loading rates and conditions.

  8. Grain boundary segregation and hydrogen-induced fracture in 7050 aluminium alloy

    SciTech Connect

    Song, R.G.; Tseng, M.K.; Zhang, B.J.; Liu, J.; Jin, Z.H.; Shin, K.S.

    1996-08-01

    The relationships between grain boundary segregation and crack growth of stress corrosion and corrosion fatigue in 7050 aluminium alloy have been investigated under various aging conditions; the effects of grain boundary segregation on intergranular fracture work have been calculated using a quasichemical approach. The results show that the hydrogen content at the crack tip and the crack growth rate increase with the concentration of solid solution Mg on increasing grain boundary; both Mg and H segregation induce the intergranular fracture work to decrease. Mg segregation accelerates H enriching and crack propagation. It is indicated that a Mg-H interaction occurs in the processes of corrosion fatigue as well as stress corrosion.

  9. The Weathering of Aluminum Alloy Sheet Materials Used in Aircraft

    NASA Technical Reports Server (NTRS)

    Mutchler, Willard

    1935-01-01

    This report presents the results of an investigation of the corrosion of aluminum alloy sheet materials used in aircraft. It has for its purpose to study the causes of corrosion embrittlement in duralumin-type alloys and the development of methods for its elimination. The report contains results, obtained in an extensive series of weather-exposure tests, which reveal the extent to which the resistance of the materials to corrosion was affected by variable factors in their heat treatment and by the application of various surface protective coatings. The results indicate that the sheet materials are to be regarded as thoroughly reliable, from the standpoint of their permanence in service, provided proper precautions are taken to render them corrosion-resistant.

  10. Aluminium/lithium alloy-CFRP hybrid laminate: Fabrication and properties

    SciTech Connect

    Freischmidt, G.; Coutts, R.S.P.; Janardhana, M.N.

    1993-12-31

    Hybrid composite laminates of aluminum and aluminum/lithium alloy sheeting with unidirectional carbon fiber/epoxy plies have been fabricated to produce sheet materials of high strength, low density and reduced fatigue crack growth rate. In an arrangement of one layer of unidirectional carbon fiber reinforced plastic (CFRP) and 2 sheets of 2090-T3 aluminum alloy was used to give a material with a density of 2.20g/cm{sup 3}. Tensile test results gave an ultimate strength of 803MPa, a modulus of 75.7GPa and a 2% offset yield strength of 497MPa. Preliminary fatigue crack growth rate determinations on single edge notch (SEN) specimens show a marked reduction compared to monolithic 2090-T3. Other hybrid laminates using 2024-T3 alloy have also been made and tested. These laminates show reduced tensile properties, however, they appear to have lower fatigue crack growth rates than when using 2090T3 in hybrid form. The fabrication of hybrid laminates included the use of unsupported adhesive film to bond the precured unidirectional carbon fiber composite plies to the aluminum sheeting. This has left a distinct interphase region between the alloy and CFRP which is thought to improve properties through an effective load transfer.

  11. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-17

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  12. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  13. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    NASA Astrophysics Data System (ADS)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  14. Preparation of aluminium-magnesium alloys and some valuable salts from used beverage cans.

    PubMed

    Rabah, Mahmoud A

    2003-01-01

    The purpose of this work is to recover standard aluminium-magnesium alloy(s) and some valuable salts from used beverage cans (UBCs). The suggested method updated the current recycling technology by augmenting removal of the coating paint, decreasing magnesium loss during melting process and improving hydrochloric acid leaching of the formed slag. Iron impurity present in the leaching solution, was removed by oxidation using oxygen gas or hydrogen peroxide and filtered as goethite. Results obtained revealed that a mixture of methyl ethyl ketone/dimethyl formamide entirely removes the paint coating at room temperature. The process compares favorably to the current methods involving firing or swell peeling. The coating decomposes to titanium dioxide by heating at 750 degrees C for 30 min. Standard compositions of Al-Mg alloys are formulated using secondary magnesium. The extent of recovery (R) of these alloy(s) is a function of the melting time and temperature and type of the flux. The maximum (R) value amounts to 94.4%. Sodium borate/chloride mix decreases magnesium loss to a minimum. The extent of leaching valuable salts from the slag increases with increasing the molarity, stoichiometric ratio and leaching temperature of the acid used. Removal of iron is a function of the potential of the oxidation process. Stannous chloride has been recovered from the recovered and dried salts by distillation at 700-750 degrees C.

  15. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    SciTech Connect

    Lee, Jong K.; Lee, June K.; Kim, Hyung S.; Kim, Heon Y.

    2010-06-15

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250 deg. C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  16. Laser welding technique for titanium alloy sheet

    SciTech Connect

    Gobbi, S.L.; Zhang, L.; Norris, J.; Zolotovsky, S.; Richter, K.H.

    1994-12-31

    In order to achieve reliable welds with minimal distortion for the fabrication of aerospace industrial components, several techniques were carried out on Ti6Al4V and Ti6Al2Sn4Zr2Mo sheets of 1.6 mm and 2 mm thickness using a CO{sub 2} and a Nd-YAG laser. Test 1: A satisfactory weld can be obtained by using a CO{sub 2} CW laser with a filler wire. Test 2: Before laser welding the edges were shaped with a special relief defined incorporated filler, which allows it to avoid the classical filler wire. Test 3: A cosmetic butt weld without filler, obtained by defocusing the CO{sub 2} CW laser beam, enables it to eliminate the undercut and result in a smooth surface. Test 4: High power pulsed Nd-YAG laser equipped with fiber optics and f5{prime} focus lens was employed, which produces the autogenous butt welds with full penetration and regular bead profile. The undercut and slump could be controlled by pulse energy, pulse duration, frequency, waveform and overlapping rate.

  17. On the optimisation of machining parameters for dry drilling of aeronautic aluminium alloy

    NASA Astrophysics Data System (ADS)

    List, G.; Girot, F.

    2003-09-01

    Machining aluminium alloys without lubrication seriously increases the tool wear because of the severe tribological conditions at the tool/chip interface. Indeed, metal cutting generates high temperatures and pressures due to the high strain rate (ge104 s^{-1}) and the friction between the tool and the chip. Thus, it is very important to be able to clearly identify the parameters influencing the machining quality. In order to study dry drilling with W-Co carbide tools, experiments were conducted using different drill geometries and varying cutting conditions. The workpiece material used in this work is the aluminium alloy 2024 T-351. Optimise drill geometries can be deducted from experimental results to obtain holes with an aerospace quality. The following parameters were used to evaluate the holes quality : the minimum and maximum diameter deviations, the burr height and the surface roughness. The microscope observation of the tool rake face shows that the main damage is adhesion and diffusion wear revealing the presence of high temperature. Cutting conditions were tested and chosen to limit the tool damage and by consequence to increase the tool life.

  18. Parametric study on numerical simulation of the electromagnetic forming of DP780 steel workpiece with aluminium driver sheet

    NASA Astrophysics Data System (ADS)

    Park, Hyeonil; Lee, Jinwoo; Kim, Se-Jong; Lee, Youngseon; Kim, Daeyong

    2016-08-01

    The purpose of this study is to investigate the influences of numerical parameters on the electromagnetic forming (EMF) simulation. The 3-dimensional coupled electromagnetic- mechanical simulations were conducted to predict the deformation behavior of the advanced high strength steel (AHSS) sheet receiving support in EMF with aluminum driver sheet. Dual phase (DP) 780 steel workpiece was formed into a hemi elliptical protrusion shape with aluminum alloy AA1050 driver sheet using a flat spiral coil actuator and open cavity die. The deformed shape of the DP780 workpiece and the computation time with respect to element size, N cycle number and time step of electromagnetic (EM) solver were analysed.

  19. Effect of pulsed current GTA welding parameters on the fusion zone microstructure of AA 6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kumar, T. Senthil; Balasubramanian, V.; Babu, S.; Sanavullah, M. Y.

    2007-08-01

    AA6061 aluminium alloy (Al-Mg-Si alloy) has gathered wide acceptance in the fabrication of food processing equipment, chemical containers, passenger cars, road tankers, and railway transport systems. The preferred process for welding these aluminium alloys is frequently Gas Tungsten Arc (GTA) welding due to its comparatively easy applicability and lower cost. In the case of single pass GTA welding of thinner sections of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current processes. The use of pulsed current parameters has been found to improve the mechanical properties of the welds compared to those of continuous current welds of this alloy due to grain refinement occurring in the fusion zone. In this investigation, an attempt has been made to develop a mathematical model to predict the fusion zone grain diameter incorporating pulsed current welding parameters. Statistical tools such as design of experiments, analysis of variance, and regression analysis are used to develop the mathematical model. The developed model can be effectively used to predict the fusion grain diameter at a 95% confidence level for the given pulsed current parameters. The effect of pulsed current GTA welding parameters on the fusion zone grain diameter of AA 6061 aluminium alloy welds is reported in this paper.

  20. The effects of short pulse laser surface cleaning on porosity formation and reduction in laser welding of aluminium alloy for automotive component manufacture

    NASA Astrophysics Data System (ADS)

    AlShaer, A. W.; Li, L.; Mistry, A.

    2014-12-01

    Laser welding of aluminium alloys typically results in porosity in the fusion zones, leading to poor mechanical and corrosion performances. Mechanical and chemical cleaning of surfaces has been used previously to remove contaminants for weld joint preparations. However, these methods are slow, ineffective (e.g. due to hydrogen trapping) or lead to environmental hazards. This paper reports the effects of short pulsed laser surface cleaning on porosity formation and reduction in laser welding of AC-170PX (AA6014) aluminium sheets (coated with Ti/Zr and lubricated using a dry lubricant AlO70) with two types of joints: fillet edge and flange couch, using an AA4043 filler wire for automotive component assembly. The effect of laser cleaning on porosity reduction during laser welding using a filler wire has not been reported before. In this work, porosity and weld fusion zone geometry were examined prior to and after laser cleaning. The nanosecond pulsed Nd:YAG laser cleaning was found to reduce porosity significantly in the weld fusion zones. For the fillet edge welds, porosity was reduced to less than 0.5% compared with 10-80% without laser cleaning. For flange couch welds, porosity was reduced to 0.23-0.8% with laser cleaning from 0.7% to 4.3% without laser cleaning. This has been found to be due to the elimination of contaminations and oxide layers that contribute to the porosity formation. The laser cleaning is based on thermal ablation. This research focuses on porosity reduction in laser welding of aluminium alloy. Weld quality was investigated for two joints, fillet edge and flange couch joints. The effect of laser cleaning on porosity reduction after welding was investigated. It was found that laser cleaning reduced porosity less than 1% in both joints. Weld dimensions and strength were evaluated and discussed for both types of joints.

  1. Dual wavelength laser beam alloying of aluminium alloy for enhanced corrosion resistance

    SciTech Connect

    Liu, Z.; Watkins, K.G.; Steen, W.M.; Vilar, R.; Ferreira, M.G.

    1997-08-01

    Aluminum alloys are known for their poor resistance to localized attack and, in particular, for pitting in chloride-containing electrolytes. In this paper, improvement of the pitting corrosion resistance of 2014-T6 aluminum alloy has been investigated by means of laser surface alloying of Cr into the substrate. Since aluminum is highly reflective and thermally conductive material, it is often difficult to process with laser beams. Oxide films on the surface can prevent surface alloying as with the case of Cr alloying into aluminum by in-situ powder feeding. This work describes a new technique using mixed excimer laser and CO{sub 2} laser beam processing to generate a Cr alloyed layer on a 2014 aluminum alloy substrate. It is shown that improvement of alloying homogeneity following in-situ powder feeding can be achieved with mixed beam processing. Conditions under which this can be achieved have been studied and the effect of laser processing parameters on the surface roughness, oxidation and absorption is discussed. Microstructural and surface morphological analysis using optical microscopy, scanning electron microscopy and energy dispersive spectroscopy are also discussed. The electrochemical behavior of the treated samples in de-aerated 1 M NaCl solution has also been studied and has indicated that an improvement of pitting resistance by laser surface treatment can be achieved.

  2. ``Long-life`` aluminium brazing alloys for automotive radiators -- a ten-year retrospective

    SciTech Connect

    Scott, A.C.; Woods, R.A.

    1998-12-31

    A class of corrosion-resistant brazing sheet materials, generally referred to as ``long-life alloys,`` has been in widespread use in brazed aluminum automobile radiators for over ten years. K319 tube material was initially introduced in 1986 to address the problem of road-salt-induced, outside-in corrosion of tubes in vacuum-brazed aluminum radiators, The development history, metallurgy, and field performance of long-life radiator brazing sheet are reviewed. This material utilizes the familiar sacrificial layer concept to improve corrosion resistance; however, it is unusual in that the layer is not introduced by conventional cladding means during sheet manufacture, but rather develops in situ by metallurgical transformations which occur during the brazing cycle. The sacrificial layer, about 25 mV anodic to the core alloy, increases by an order of magnitude the time-to-perforation of radiator tube sheet tested in cyclic acidified salt spray (SWAAT), which mimics the corrosion morphology observed in the field. Radiators examined after ten years of field service show excellent corrosion resistance, as predicted by SWAAT.

  3. Electrochemical characteristics of a carbon fibre composite and the associated galvanic effects with aluminium alloys

    NASA Astrophysics Data System (ADS)

    Liu, Z.; Curioni, M.; Jamshidi, P.; Walker, A.; Prengnell, P.; Thompson, G. E.; Skeldon, P.

    2014-09-01

    The electrochemical behaviour of a carbon fibre reinforced epoxy matrix composite in 3.5% NaCl and 3.5% NaCl + 0.5 M CuSO4 electrolytes was examined by potentiodynamic polarisation, potentiostatic polarisation and scanning electron microscopy. Exposed carbon fibres on two defined regions (“front” and “side”) are a focus of the investigation. The large size of the exposed carbon fibres on the side region is responsible for a higher cathodic current density than the front region in the NaCl electrolyte. The deposition of copper on the front surface of composite confirmed that the significantly higher cathodic current resulted from the exposure of the fibres to the NaCl electrolyte. Galvanic coupling between the composite and individual aluminium alloys (AA7075-T6 and AA1050) was used to measure galvanic potentials and galvanic current densities. The highly alloyed AA7075-T6 alloy and its high population density of cathodic sites compared to the AA1050 acted to reduce the galvanic effect when coupled to the composite front or side regions.

  4. Characterisation of the anodic layers formed on 2024 aluminium alloy, in tetraborate electrolyte containing molybdate ions

    NASA Astrophysics Data System (ADS)

    Moutarlier, V.; Pelletier, S.; Lallemand, F.; Gigandet, M. P.; Mekhalif, Z.

    2005-12-01

    Anodic layer growth on 2024 aluminium alloy at 70 °C, under 40 V, during 60 min, in 50 g L -1 di-sodium tetraborate solution containing di-sodium molybdate from 0.1 to 0.5 M (pH 10) is examined. Anodising behaviours strongly depend on additive concentration. Development of anodic films is favoured with weak molybdate additions (<0.3-0.4 M). The film thicknesses increase and the porosity of anodic layers decreases. Molybdenum (+VI), detected by X-ray photoelectron spectroscopy (XPS) analysis, is present in the anodic films and the Mo incorporation, studied by energy dispersive spectroscopy (EDS) analysis, increases with molybdate concentration. However, for high molybdate concentrations (>0.4 M), anodising behaviour becomes complex with the formation of a blue molybdenum oxide at the cathode. The growth of aluminium oxide is hindered. As the anodic layers are thinner, the Mo(+VI) incorporation significantly decreases. These two configurations implicate different corrosion performances in 5% sodium chloride solution at 35 °C. As the alkaline anodic layer formed with 0.3 M molybdate species is the thickest and the Mo incorporation is the more pronounced, its corrosion resistance is the highest. The effect of morphology and composition of anodic films on pitting corrosion is also discussed.

  5. Influence of rotary swaging and subsequent age hardening on properties of EN AW 6082 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Maleček, L.; Palán, J.; Nacházel, J.; Dlouhý, J.

    2017-02-01

    Mechanical properties and microstructure of EN AW 6082 were investigated. The aluminium alloy was processed by combining the solution annealing, plastic deformation and artificial age hardening, respectively. The initial state of the investigated material was provided in the form of extruded rods with the diameter of 12 mm. For the solution annealing the temperature 530 °C was chosen. The plastic deformation was realized by rotary swaging at ambient temperature and the investigated material was rotary swaged from 12 to 10 mm in diameter. The effect of the age hardening temperature and time was studied at temperatures of 120 and 160 °C and times 1 - 12 hours. The impact of processing parameters on mechanical properties was assessed by tensile testing and hardness measurement. Metallographic examination was carried out by light optical microscopy (LOM) and scanning electron microscopy using electron backscatter diffraction (SEM-EBSD).

  6. Experimental characterisation and modelling of deformation- induced microstructure in an A6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kreyca, J. F.; Falahati, A.; Kozeschnik, E.

    2016-03-01

    For industry, the mechanical properties of a material in form of flow curves are essential input data for finite element simulations. Current practice is to obtain flow curves experimentally and to apply fitting procedures to obtain constitutive equations that describe the material response to external loading as a function of temperature and strain rate. Unfortunately, the experimental procedure for characterizing flow curves is complex and expensive, which is why the prediction of flow-curves by computer modelling becomes increasingly important. In the present work, we introduce a state parameter based model that is capable of predicting the flow curves of an A6061 aluminium alloy in different heat-treatment conditions. The model is implemented in the thermo-kinetic software package MatCalc and takes into account precipitation kinetics, subgrain formation, dynamic recovery by spontaneous annihilation and dislocation climb. To validate the simulation results, a series of compression tests is performed on the thermo-mechanical simulator Gleeble 1500.

  7. Strain rate effects on mechanical properties in tension of aluminium alloys used in armour applications

    NASA Astrophysics Data System (ADS)

    Cadoni, E.; Dotta, M.; Forni, D.; Bianchi, S.; Kaufmann, H.

    2012-08-01

    The mechanical properties in tension of two aluminium alloys (AA5059-H131 and AA7039-T651) used in armour applications were determined from tests carried out over a wide range of strain-rates on round specimens. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. The target strain rates were set at the following four levels: 10-3, 30, 300 and 1000s-1. The quasi-static tests were performed with a universal electromechanical machine, whereas a hydro-pneumatic machine and a Split Hopkinson Tensile Bar apparatus were used for medium and high strain-rates respectively. The required parameters by the Johnson-Cook constitutive law were also determined.

  8. The influence of uniaxial prestrain on biaxial r-values in 7075-O aluminium alloy

    NASA Astrophysics Data System (ADS)

    Anderson, N.; Brown, D.; McMurray, R. J.; Leacock, A. G.

    2011-05-01

    Biaxial test methods have been used to determine, not only yield behaviour under biaxial conditions, but also the strain response. This paper examines the influence of uniaxial prestrain upon the biaxial r-value by extending the disc compression test procedure proposed by Barlat et al. [1]. The extension involved the use of digital image measurements of in-plane strains. The material examined was a 7075-O condition aluminium alloy. The results of the experimental programme indicated that the biaxial r-value is unaffected by uniaxial prestrain. When using the disc compression test, the mode of deformation and therefore the biaxial r-value were found to be very sensitive to the prevailing friction conditions.

  9. The influence of uniaxial prestrain on biaxial r-values in 7075-O aluminium alloy

    SciTech Connect

    Anderson, N.; Brown, D.; McMurray, R. J.; Leacock, A. G.

    2011-05-04

    Biaxial test methods have been used to determine, not only yield behaviour under biaxial conditions, but also the strain response. This paper examines the influence of uniaxial prestrain upon the biaxial r-value by extending the disc compression test procedure proposed by Barlat et al. The extension involved the use of digital image measurements of in-plane strains. The material examined was a 7075-O condition aluminium alloy. The results of the experimental programme indicated that the biaxial r-value is unaffected by uniaxial prestrain. When using the disc compression test, the mode of deformation and therefore the biaxial r-value were found to be very sensitive to the prevailing friction conditions.

  10. Investigation of dynamic dry friction between stainless steel and aluminium alloy

    NASA Astrophysics Data System (ADS)

    Keightley, Peter; Winter, Ron; Stirk, Stewart

    2009-06-01

    Previous workers studied dynamic friction by using an impacting copper plate to drive a tapered aluminium alloy plug into a matching hole in a stainless steel outer sheath. The velocity of the back surface of the plug was measured using velocity interferometry. We have performed experiments on a version of this basic configuration that has been enlarged so that the sliding surfaces remain in contact for a longer time than with the original configuration. By comparing our results with computer simulations we conclude that the frictional forces between the inner cone and the steel outer are initially high but decrease significantly as the sliding proceeds. This effect is assumed to result from thermal softening of the material at the sliding interface. The study is supported by metallography of the recovered components.

  11. Optimization of process parameters in CNC turning of aluminium alloy using hybrid RSM cum TLBO approach

    NASA Astrophysics Data System (ADS)

    Rudrapati, R.; Sahoo, P.; Bandyopadhyay, A.

    2016-09-01

    The main aim of the present work is to analyse the significance of turning parameters on surface roughness in computer numerically controlled (CNC) turning operation while machining of aluminium alloy material. Spindle speed, feed rate and depth of cut have been considered as machining parameters. Experimental runs have been conducted as per Box-Behnken design method. After experimentation, surface roughness is measured by using stylus profile meter. Factor effects have been studied through analysis of variance. Mathematical modelling has been done by response surface methodology, to made relationships between the input parameters and output response. Finally, process optimization has been made by teaching learning based optimization (TLBO) algorithm. Predicted turning condition has been validated through confirmatory experiment.

  12. Microstructures in the 6060 aluminium alloy after various severe plastic deformation treatments

    SciTech Connect

    Adamczyk-Cieslak, Boguslawa Mizera, Jaroslaw; Kurzydlowski, Krzysztof Jan

    2011-03-15

    This paper presents the results concerning the microstructural refinement of the industrial 6060 aluminium alloy processed by severe plastic deformation (SPD). The high level of plastic deformation was achieved using the three methods: hydrostatic extrusion (HE), equal channel angular extrusion (ECAE) and extrusion torsion (ET), which differed in the dynamics of the loading, intensity and homogeneity of the plastic strain field. Microstructure analyses were performed before and after SPD deformation using a transmission (TEM) and a scanning electron microscope (SEM). The refined microstructures were examined qualitatively and quantitatively by the stereological methods and computer image analyses. The microstructure of the industrial 6060 aluminium alloy after deformation was characterized by an average grain size of about 0.4 {mu}m. The results show that the precipitates strongly affect the degree of refinement and the mechanism of microstructural transformations. During the SPD, the second phase particles break apart and homogenize. The HE method generates the largest increase of the volume fraction of the small primary particles. Moreover, the HE process is most effective in reducing the primary particle size. During HE and ECAE processes the second phase precipitates dissolve partially and change their shape. - Research Highlights: {yields} SPD results in a significant increase in the density of the small primary particles. {yields} SPD homogenizes the particle size distribution. {yields} HE and ECAE processes bring nano-grains in the vicinity of the primary particles. {yields} HE and ECAE processing results in the {beta}' precipitates partial dissolutions. {yields} During HE and ECAE processes the {beta}' particles change their shape.

  13. Flow and failure of an aluminium alloy from low to high temperature and strain rate

    NASA Astrophysics Data System (ADS)

    Sancho, Rafael; Cendón, David; Gálvez, Francisco

    2015-09-01

    The mechanical behaviour of an aluminium alloy is presented in this paper. The study has been carried out to analyse the flow and failure of the aluminium alloy 7075-T73. An experimental study has been planned performing tests of un-notched and notched tensile specimens at low strain rates using a servo-hydraulic machine. High strain rate tests have been carried out using the same geometry in a Hopkinson Split Tensile Bar. The dynamic experiments at low temperature were performed using a cryogenic chamber, and the high temperature ones with a furnace, both incorporated to the Hopkinson bar. Testing temperatures ranged from - 50 ∘C to 100 ∘C and the strain rates from 10-4 s-1 to 600 s-1. The material behaviour was modelled using the Modified Johnson-Cook model and simulated using LS-DYNA. The results show that the Voce type of strain hardening is the most accurate for this material, while the traditional Johnson-Cook is not enough accurate to reproduce the necking of un-notched specimens. The failure criterion was obtained by means of the numerical simulations using the analysis of the stress triaxiality versus the strain to failure. The diameters at the failure time were measured using the images taken with an image camera, and the strain to failure was computed for un-notched and notched specimens. The numerical simulations show that the analysis of the evolution of the stress triaxiality is crucial to achieve accurate results. A material model using the Modified Johnson-Cook for flow and failure is proposed.

  14. A survey of some metallographic etching reagents for restoration of obliterated engraved marks on aluminium-silicon alloy surfaces.

    PubMed

    Uli, Norjaidi; Kuppuswamy, R; Amran, Mohd Firdaus Che

    2011-05-20

    A brief survey to assess the sensitivity and efficacy of some common etching reagents for revealing obliterated engraved marks on Al-Si alloy surfaces is presented. Experimental observations have recommended use of alternate swabbing of 10% NaOH and 10% HNO(3) on the obliterated surfaces for obtaining the desired results. The NaOH etchant responsible for bringing back the original marks resulted in the deposition of some dark coating that has masked the recovered marks. The coating had been well removed by dissolving it in HNO(3) containing 10-20% acid. However, the above etching procedure was not effective on aluminium (99% purity) and Al-Zn-Mg-Cu alloy surfaces. Also the two reagents (i) immersion in 10% aq. phosphoric acid and (ii) alternate swabbing of 60% HCl and 40% NaOH suggested earlier for high strength Al-Zn-Mg-Cu alloys [23] were quite ineffective on Al-Si alloys. Thus different aluminium alloys needed different etching treatments for successfully restoring the obliterated marks. Al-Si alloys used in casting find wide applications especially in the manufacture of engine blocks of motor vehicles. Hence, the results presented in this paper are of much relevance in serial number restoration problems involving this alloy.

  15. Influences of post weld heat treatment on tensile properties of friction stir welded AA2519-T87 aluminium alloy joints

    NASA Astrophysics Data System (ADS)

    Sabari, S. Sree; Balasubramanian, V.; Malarvizhi, S.; Reddy, G. Madusudhan

    2015-12-01

    AA 2519-T87 is an aluminium alloy that principally contains Cu as an alloying element and is a new grade of Al-Cu alloy system. This material is a potential candidate for light combat military vehicles. Fusion welding of this alloy leads to hot cracking, porosity and alloy segregation in the weld metal region. Friction stir welding (FSW) is a solid state joining process which can overcome the above mentioned problems. However, the FSW of age hardenable aluminium alloys results in poor tensile properties in the as-welded condition (AW). Hence, post weld heat treatment (PWHT) is used to enhance deteriorated tensile properties of FSW joints. In this work, the effect of PWHT, namely artificial ageing (AA) and solution treatment (ST) followed by ageing (STA) on the microstructure, tensile properties and microhardness were systematically investigated. The microstructural features of the weld joints were characterised using an optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The tensile strength and microhardness of the joints were correlated with the grain size, precipitate size, shape and its distribution. From the investigation, it was found that STA treatment is beneficial in enhancing the tensile strength of the FSW joints of AA2519-T87 alloy and this is mainly due to the presence of fine and densely distributed precipitates in the stir zone.

  16. The influence of quench sensitivity on residual stresses in the aluminium alloys 7010 and 7075

    SciTech Connect

    Robinson, J.S.; Tanner, D.A.; Truman, C.E.; Paradowska, A.M.; Wimpory, R.C.

    2012-03-15

    The most critical stage in the heat treatment of high strength aluminium alloys is the rapid cooling necessary to form a supersaturated solid solution. A disadvantage of quenching is that the thermal gradients can be sufficient to cause inhomogeneous plastic deformation which in turn leads to the development of large residual stresses. Two 215 mm thick rectilinear forgings have been made from 7000 series alloys with widely different quench sensitivity to determine if solute loss in the form of precipitation during quenching can significantly affect residual stress magnitudes. The forgings were heat treated and immersion quenched using cold water to produce large magnitude residual stresses. The through thickness residual stresses were measured by neutron diffraction and incremental deep hole drilling. The distribution of residual stresses was found to be similar for both alloys varying from highly triaxial and tensile in the interior, to a state of biaxial compression in the surface. The 7010 forging exhibited larger tensile stresses in the interior. The microstructural variation from surface to centre for both forgings was determined using optical and transmission electron microscopy. These observations were used to confirm the origin of the hardness variation measured through the forging thickness. When the microstructural changes were accounted for in the through thickness lattice parameter, the residual stresses in the two forgings were found to be very similar. Solute loss in the 7075 forging appeared to have no significant effect on the residual stress magnitudes when compared to 7010. - Highlights: Black-Right-Pointing-Pointer Through thickness residual stress measurements made on large Al alloy forgings. Black-Right-Pointing-Pointer Residual stress characterised using neutron diffraction and deep hole drilling. Black-Right-Pointing-Pointer Biaxial compressive surface and triaxial subsurface residual stresses. Black-Right-Pointing-Pointer Quench sensitivity

  17. A microstructure-based yield stress and work-hardening model for textured 6xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Khadyko, M.; Myhr, O. R.; Dumoulin, S.; Hopperstad, O. S.

    2016-04-01

    The plastic properties of an aluminium alloy are defined by its microstructure. The most important factors are the presence of alloying elements in the form of solid solution and precipitates of various sizes, and the crystallographic texture. A nanoscale model that predicts the work-hardening curves of 6xxx aluminium alloys was proposed by Myhr et al. The model predicts the solid solution concentration and the particle size distributions of different types of metastable precipitates from the chemical composition and thermal history of the alloy. The yield stress and the work hardening of the alloy are then determined from dislocation mechanics. The model was largely used for non-textured materials in previous studies. In this work, a crystal plasticity-based approach is proposed for the work hardening part of the nanoscale model, which allows including the influence of the crystallographic texture. The model is evaluated by comparison with experimental data from uniaxial tensile tests on two textured 6xxx alloys in five temper conditions.

  18. Pulsed laser cleaning of aluminium-magnesium alloys: effect of surface modifications on adhesion

    NASA Astrophysics Data System (ADS)

    Autric, Michel; Oltra, Roland

    2008-05-01

    Surface cleaning is a key step in many industrial processes and especially in laser surface treatments. During laser cleaning of metallic alloys using pulsed lasers, surface modification can be induced due to transient thermal effect. In ambient atmospheric conditions, an oxidation of the cleaned surface can be detected. The aim of this work was to characterize this transient oxidation that can occur below the laser energy domain leading to any phase change (melting, ablation) of the cleaned substrate. A Q-switched Nd:YAG laser (1.06 μm) with 10 ns pulse duration was used for this study. X-ray photoelectron spectroscopy and secondary ion mass spectroscopy were used for surface analysis of irradiated samples. Thermal oxidation took place on the aluminium-magnesium alloy (5000 series) during the irradiation in air (fluence range 0.6-1.4 Jcm-2). It has been demonstrated that this 10 ns laser thermal oxidation and the steady state thermal oxidation have the same mechanism. When the laser fluence reached 1 J cm -2 , the oxide formed by the thermal oxidation became in a large extent crystalline and its outer part was entirely covered by a continuous magnesium oxide layer.

  19. Effect of heat treatments on mechanical properties and damage evolution of thixoformed aluminium alloys

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; Cerri, E.; Leo, P.

    2005-07-15

    In the present work, the effects of heat treatments on mechanical properties, microstructure evolution and damage resulting from plastic deformation of thixoformed A319 and A356 aluminium alloys, are studied. The thixoforming process can lead to the production of components that are characterized by very good mechanical properties and low porosity with a globular microstructure which is fine and uniform. The mechanical properties can be further improved through heat treatments such as T5 and T6. The prime factor influencing the damage in the alloys belonging to the Al-Si system is represented by decohesion of silicon particles resulting from the stress concentration at the particle-matrix interfaces. A statistical analysis of fractured particles after tensile tests in the as-cast and as-treated condition has been carried out in the present work; optical and scanning electron microscopy techniques have been used to characterize the microstructure and fracture surfaces of the specimens and the results are fully presented.

  20. Large area laser surface treatment of aluminium alloys for pitting corrosion protection

    NASA Astrophysics Data System (ADS)

    Chong, P. H.; Liu, Z.; Skeldon, P.; Thompson, G. E.

    2003-03-01

    Laser surface treatment has been recognised as a useful method for corrosion protection of surfaces as a result of improved microstructure/phase formation and compositions. In large area applications, overlapping of individual tracks corresponding to the width of the laser beam is often necessary. This involves re-melting and re-heating of a portion of the previous track and results in microstructural changes, such as precipitate coarsening and microsegregation, which may influence localised corrosion at the overlapped regions. The purpose of this work is to investigate the influence of overlapped regions on corrosion behaviour of laser-melted aluminium 2014-T6 alloy. Laser melting was carried out using a 3 kW CW Nd:YAG laser with a line beam profile. The microstructures of the central part and the overlapped region of the melt pool were examined using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). Pitting corrosion resistance was evaluated using potentiodynamic anodic polarisation in 1 M NaCl solution. The work revealed enhancement of the pitting potential by 170 mV compared with that of the untreated alloy, similar to that achieved by laser surface melting with a CO 2 laser in a Gaussian mode. The line beam profile results in elimination of the planar front zones at the treated surface, but this benefit was offset by a coarser microstructure.

  1. Modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile

    NASA Astrophysics Data System (ADS)

    Sharma, Amit; Yadava, Vinod

    2012-02-01

    Thin sheets of aluminium alloys are widely used in aerospace and automotive industries for specific applications. Nd:YAG laser beam cutting is one of the most promising sheetmetal cutting process for cutting sheets for any profile. Al-alloy sheets are difficult to cut by laser beam because of its highly reflective nature. This paper presents modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile. In the present study, four input process parameters such as oxygen pressure, pulse width, pulse frequency, and cutting speed and two output parameters such as average kerf taper ( Ta) and average surface roughness ( Ra) are considered. The hybrid approach comprising of Taguchi methodology (TM) and response surface methodology (RSM) is used for modelling whereas multi-objective optimization is performed using hybrid approach of TM and grey relational analysis (GRA) coupled with entropy measurement methodology. The entropy measurement methodology is employed for the calculation of weight corresponding to each quality characteristic. The results indicate that the hybrid approaches applied for modelling and optimization of the LBC process are reasonable.

  2. Influence of post-superplastic forming practices on the tensile properties of aluminium-lithium alloys

    SciTech Connect

    Hales, S.J. ); Lippard, H.E. . Dept. of Materials Science)

    1994-06-01

    The effect of thermal processing following superplastic forming on the tensile properties of aluminum-lithium alloys is addressed. The starting materials consisted of alloys 8090, 2090, and X2095 (a Weldalite[trademark] 049 variant) in the form of commercial-grade superplastic sheet. Experience dictates that post-forming practices aimed at a slightly underaged T6 temper produce balanced engineering properties in these alloys. The objective of this study was to assess the potential to use a T5-type temper by eliminating the solution heat treatment and/or cold water quenching steps characteristic of T6 processing. The experimental procedures adopted ensured that the tensile properties compiled were representative of the bulk material Initially, the strengthening behavior of each alloy as a function of temper selection was established. Subsequently, aging practices that resulted in peak strength and balanced properties were identified for the baseline T6 temper and two T5 tempers. The implications for replacing a T6 temper with a T5-type temper, including rapid and slow cooling following forming, are discussed on the basis of the results.

  3. Simultaneous determination of lead, nickel, tin and copper in aluminium-base alloys using slurry sampling by electrical discharge and multielement ETAAS.

    PubMed

    Carrión, Nereida; Itriago, Ana M; Alvarez, Maria A; Eljuri, Elias

    2003-12-04

    The simultaneous multielement determination of Pb, Sn, Ni and Cu in aluminium alloys by electrothermal atomic absorption spectrometry (ETAAS) was performed by a quick method using slurry sampling. The metallic colloidal slurries were obtained by an electrical discharge operated in liquid medium. In this work, the effects of aluminium were evaluated and the results show that it causes a strong retention of Pb, Ni and Cu at low pyrolysis temperatures which is overcome by employing high pyrolysis temperatures. Aluminium also significantly improves the thermal stabilisation of Pb and Sn, it being possible to reach pyrolysis temperatures of 1100 and 1300 degrees C, respectively. Such stabilisation indicates that the performance of aluminium as a matrix modifier for Pb is better than that obtained using phosphate and magnesium nitrate without substantial changes of the figures of merit. The effects of aluminium on the atomisation characteristics of the elements and those coming from the simultaneous multielement determination on the figures of merit of the elements are also discussed. In this work, a calibration procedure involving a matrix matching method with aqueous aluminium standards is proposed as a simple and efficient way to solve the inconveniences originated by the aluminium matrix. The proposed method was applied to the simultaneous multielement determination of several aluminium-base alloy standards giving results well within the recommended values.

  4. Finite Element Modelling of the Sawing of DC Cast AA2024 Aluminium Alloy Slabs

    SciTech Connect

    Drezet, J.-M.; Ludwig, O.; Heinrich, B.

    2007-04-07

    In the semi-continuous casting of large cross-section rolling sheet ingots of high-strength aluminum alloys (2xxx and 7xxx series), the control of the residual (internal) stresses generated by the non-uniform cooling becomes a necessity. These stresses must be relieved by a thermal treatment before the head and foot of the ingot can be cut. Otherwise, the saw can be caught owing to compressive stresses or cut parts may be ejected thus injuring people or damaging equipment. These high added-value ingots need to be produced in secure conditions. Moreover, a better control of the sawing procedure could allow the suppression of the thermal treatment and therefore save time and energy. By studying the stress build-up during casting and the stress relief during sawing, key parameters for the control and optimization of the processing steps, can be derived. To do so, the direct chill (DC) casting of the AA2024 alloy is modeled with ABAQUS 6.5 with special attention to the thermo-mechanical properties of the alloy. The sawing operation is then simulated by removing mesh elements so as to reproduce the progression of the saw in the ingot. Preliminary results showing the stress relief during sawing accompanied by the risk of saw blocking due to compression or initiating a crack ahead of the saw, are analyzed with an approach based on the rate of strain energy release.

  5. Strain Measurement in Aluminium Alloy during the Solidification Process Using Embedded Fibre Bragg Gratings.

    PubMed

    Weraneck, Klaus; Heilmeier, Florian; Lindner, Markus; Graf, Moritz; Jakobi, Martin; Volk, Wolfram; Roths, Johannes; Koch, Alexander W

    2016-11-04

    In recent years, the observation of the behaviour of components during the production process and over their life cycle is of increasing importance. Structural health monitoring, for example of carbon composites, is state-of-the-art research. The usage of Fibre Bragg Gratings (FBGs) in this field is of major advantage. Another possible area of application is in foundries. The internal state of melts during the solidification process is of particular interest. By using embedded FBGs, temperature and stress can be monitored during the process. In this work, FBGs were embedded in aluminium alloys in order to observe the occurring strain. Two different FBG positions were chosen in the mould in order to compare its dependence. It was shown that FBGs can withstand the solidification process, although a compression in the range of one percent was measured, which is in agreement with the literature value. Furthermore, different lengths of the gratings were applied, and it was shown that shorter gratings result in more accurate measurements. The obtained results prove that FBGs are applicable as sensors for temperatures up to 740 °C.

  6. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  7. Strain Measurement in Aluminium Alloy during the Solidification Process Using Embedded Fibre Bragg Gratings

    PubMed Central

    Weraneck, Klaus; Heilmeier, Florian; Lindner, Markus; Graf, Moritz; Jakobi, Martin; Volk, Wolfram; Roths, Johannes; Koch, Alexander W.

    2016-01-01

    In recent years, the observation of the behaviour of components during the production process and over their life cycle is of increasing importance. Structural health monitoring, for example of carbon composites, is state-of-the-art research. The usage of Fibre Bragg Gratings (FBGs) in this field is of major advantage. Another possible area of application is in foundries. The internal state of melts during the solidification process is of particular interest. By using embedded FBGs, temperature and stress can be monitored during the process. In this work, FBGs were embedded in aluminium alloys in order to observe the occurring strain. Two different FBG positions were chosen in the mould in order to compare its dependence. It was shown that FBGs can withstand the solidification process, although a compression in the range of one percent was measured, which is in agreement with the literature value. Furthermore, different lengths of the gratings were applied, and it was shown that shorter gratings result in more accurate measurements. The obtained results prove that FBGs are applicable as sensors for temperatures up to 740 °C. PMID:27827900

  8. Constant and variable amplitude ultrasonic fatigue of 2024-T351 aluminium alloy at different load ratios.

    PubMed

    Mayer, H; Fitzka, M; Schuller, R

    2013-12-01

    Ultrasonic fatigue testing equipment is presented that is capable of performing constant amplitude (CA) and variable amplitude (VA) experiments at different constant load ratios. This equipment is used to study cyclic properties of aluminium alloy 2024-T351 in the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) regime at load ratios R=-1 and R=0.5. CA loading does not reveal a fatigue limit below 10¹⁰ cycles. Cracks leading to VHCF failure start at broken constituent particles. Specimens that survived more than 10¹⁰ cycles at R=-1 contain non-propagating cracks of lengths below grain size. Resonance frequency and nonlinearity parameter β(rel) show changes of vibration properties of specimens at low fractions of their VHCF lifetime. VA lifetimes are measured in the HCF and VHCF regime and compared with Miner calculations. Damage sums decrease with decreasing load (and increasing mean lifetimes) and are lower for R=0.5 than R=-1.

  9. Deep surface rolling for fatigue life enhancement of laser clad aircraft aluminium alloy

    NASA Astrophysics Data System (ADS)

    Zhuang, W.; Liu, Q.; Djugum, R.; Sharp, P. K.; Paradowska, A.

    2014-11-01

    Deep surface rolling can introduce deep compressive residual stresses into the surface of aircraft metallic structure to extend its fatigue life. To develop cost-effective aircraft structural repair technologies such as laser cladding, deep surface rolling was considered as an advanced post-repair surface enhancement technology. In this study, aluminium alloy 7075-T651 specimens with a blend-out region were first repaired using laser cladding technology. The surface of the laser cladding region was then treated by deep surface rolling. Fatigue testing was subsequently conducted for the laser clad, deep surface rolled and post-heat treated laser clad specimens. It was found that deep surface rolling can significantly improve the fatigue life in comparison with the laser clad baseline repair. In addition, three dimensional residual stresses were measured using neutron diffraction techniques. The results demonstrate that beneficial compressive residual stresses induced by deep surface rolling can reach considerable depths (more than 1.0 mm) below the laser clad surface.

  10. In-vitro characterization of stress corrosion cracking of aluminium-free magnesium alloys for temporary bio-implant applications.

    PubMed

    Choudhary, Lokesh; Singh Raman, R K; Hofstetter, Joelle; Uggowitzer, Peter J

    2014-09-01

    The complex interaction between physiological stresses and corrosive human body fluid may cause premature failure of metallic biomaterials due to the phenomenon of stress corrosion cracking. In this study, the susceptibility to stress corrosion cracking of biodegradable and aluminium-free magnesium alloys ZX50, WZ21 and WE43 was investigated by slow strain rate tensile testing in a simulated human body fluid. Slow strain rate tensile testing results indicated that each alloy was susceptible to stress corrosion cracking, and this was confirmed by fractographic features of transgranular and/or intergranular cracking. However, the variation in alloy susceptibility to stress corrosion cracking is explained on the basis of their electrochemical and microstructural characteristics.

  11. Residual stresses in shape memory alloy fiber reinforced aluminium matrix composite

    NASA Astrophysics Data System (ADS)

    Tsz Loong, Tang; Jamian, Saifulnizan; Ismail, Al Emran; Nur, Nik Hisyammudin Muhd; Watanabe, Yoshimi

    2017-01-01

    Process-induced residual stress in shape memory alloy (SMA) fiber reinforced aluminum (Al) matrix composite was simulated by ANSYS APDL. The manufacturing process of the composite named as NiTi/Al is start with loading and unloading process of nickel titanium (NiTi) wire as SMA to generate a residual plastic strain. Then, this plastic deformed NiTi wire would be embedded into Al to become a composite. Lastly, the composite is heated form 289 K to 363 K and then cooled back to 300 K. Residual stress is generated in composite because of shape memory effect of NiTi and mismatch of thermal coefficient between NiTi wire and Al matrix of composite. ANSYS APDL has been used to simulate the distribution of residual stress and strain in this process. A sensitivity test has been done to determine the optimum number of nodes and elements used. Hence, the number of nodes and elements used are 15680 and 13680, respectively. Furthermore, the distribution of residual stress and strain of nickel fiber reinforced aluminium matrix composite (Ni/Al) and titanium fiber reinforced aluminium matrix composite (Ti/Al) under same simulation process also has been simulated by ANSYS APDL as comparison to NiTi/Al. The simulation results show that compressive residual stress is generated on Al matrix of Ni/Al, Ti/Al and NiTi/Al during heating and cooling process. Besides that, they also have similar trend of residual stress distribution but difference in term of value. For Ni/Al and Ti/Al, they are 0.4% difference on their maximum compressive residual stress at 363K. At same circumstance, NiTi/Al has higher residual stress value which is about 425% higher than Ni/Al and Ti/Al composite. This implies that shape memory effect of NiTi fiber reinforced in composite able to generated higher compressive residual stress in Al matrix, hence able to enhance tensile property of the composite.

  12. Influence of ECAP on Densification Behaviour in the PM Aluminium Al-Mg-Si-Cu-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Bidulská, Jana; Kvačkaj, Tibor; Kočiško, Róbert; Bidulský, Róbert; Grande, Marco Actis

    2010-09-01

    The main aim of this paper is to show how ECAP influences the densification behaviour of PM aluminium alloys. An aluminium based powder (Al-Mg-Si-Cu-Fe) was used as material to be investigated. After applying different compacting pressures, specimens were dewaxed in a ventilated furnace at 400 °C for 60 min. Sintering was carried out in a vacuum furnace at 610 °C for 30 min. The specimens were ECAPed for 1 pass. Optical characterization was carried out on the minimum of 10 different image fields. The results were measured for each pore individually in order to describe the dimensional and morphological porosity characteristics. ECAP influences the porosity distribution in terms of the severe shear deformation involved.

  13. Laser surface melting of aluminium alloy 6013 for improving stress corrosion and corrosion fatigue resistance

    NASA Astrophysics Data System (ADS)

    Xu, Wen-Long

    Laser surface treatment of aluminium alloy 6013, a relatively new high strength aluminium alloy, was conducted with the aim of improving the alloy's resistance to stress corrosion cracking and corrosion fatigue. In the first phase of this research, laser surface melting (LSM) of the alloy was conducted using an excimer laser. The microstructural changes induced by the laser treatment were studied in detail and characterised. The results showed that excimer LSM produced a relatively thin, non-dentritic planar re-melted layer which is largely free of coarse constituent particles and precipitates. The planar growth phenomenon was explained using the high velocity and high temperature gradient absolute stability criteria. The structure of the oxide and/or the nitride bearing film at the outmost surface of the re-melted layer was also characterised. The results of the electrochemical tests showed that the pitting corrosion resistance of the alloy could be greatly increased by excimer laser melting, especially when the alloy was treated in nitrogen gas: the corrosion current density of the N2-treated specimen was some two orders of magnitude lower than that of the air-treated specimen which was one order of magnitude lower than that of the untreated specimen. The effect of the outer surface oxide and/or nitride bearing film per se on pitting corrosion resistance was determined. The results of a Mott - Schottky analysis strongly suggest that the outer surface film, which exhibited the nature of an n-type semiconductor was responsible for the significant improvement of the corrosion resistance of the laser-treated material. Furthermore, the corrosion response of the surface film was modelled using equivalent circuits. Based on the results of the slow strain rate tensile (SSRT) and corrosion fatigue tests, the stress corrosion cracking and pitting corrosion fatigue behaviour of the excimer laser treated material was evaluated. The results of the SSRT test showed that, in

  14. Finite element modelling of shot peening and peen forming processes and characterisation of peened AA2024-T351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Gariepy, Alexandre

    The main purpose of this thesis was to develop and validate finite element (FE) simulation tools for shot peening and peen forming. The specific aim was to achieve quantitatively accurate predictions for both processes and demonstrate the potential of reliable FE modelling for scientific investigation and industrial applications. First, an improved dynamic impact model that takes into account the stochastic nature of shot peening was proposed by carefully studying its dimensions, introducing a dispersion of shot sizes and significantly reducing its computational cost. In addition, cyclic mechanical testing was conducted to define a suitable material constitutive theory for aluminium alloy (AA) 2024-T3/T351 subjected to shot peening. By combining a realistic shot peening model with an appropriate material law, fairly good residual stress predictions were achieved for three different sets of shot peening parameters. Second, an experimental and numerical characterization of AA2024-T351 shot peened with parameters representative of fatigue life improvement applications was conducted. Multiple techniques, such as micro-indentation, residual stress determination and electron backscatter diffraction, were combined to gain a better understanding of the influence of shot peening on the material. The potential uses of finite element simulation to complement experimental data were also studied. The material heterogeneity arising from the random impact sequence was investigated and it was found that the impact modelling methodology could provide useful information on such heterogeneities. Third, a novel peen forming simulation methodology was introduced. The impact model provided the necessary input data as part of a multiscale approach. Numerically calculated unbalanced induced stress profiles were input into shell elements and the deformed shape after peen forming was computed as a springback analysis. In addition, a simple interpolation method was proposed to model the

  15. On the Study of the Sheet Bendability in AA5754-O Temper Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Y.; Jin, H.; Wu, P. D.; Lloyd, D. J.

    2016-10-01

    The bendability of AA5754 aluminum alloy in fully recrystallized temper (O temper) has been studied. Both experimental and numerical work showed that a strong {001}<100> Cube crystallographic texture in the sheet provides improved bendability compared with a low Cube texture sheet, even though the tensile properties of both sheets are similar. A crystal-based finite element model also showed that the textural distribution influences bendability, while the initial surface topography has little effect.

  16. A New Modelling of Blanking for Thin Sheet in Copper Alloys with Dynamic Recrystallization

    SciTech Connect

    Touache, A.; Thibaud, S.; Chambert, J.; Picart, P.

    2007-05-17

    Precision blanking process is widely used by electronic and micromechanical industries to produce small and thin components in large quantities. To take account of the influence of strain rate and temperature on precision blanking of thin sheet in copper alloys, we have proposed a thermo-elasto-visco-plastic modelling. In addition, dynamic recrystallization takes place in Cual copper alloy during the blanking process of thin sheet. A new modelling of dynamic recrystallization based on the thermodynamics of irreversible processes is presented. Blanking simulations of Cual copper sheet are carried out in order to analyze the softening effect induced by dynamic recrystallization.

  17. Determination of aluminium in iron, steel and ferrous and non-ferrous alloys by atomic-absorption spectrophotometry after a mercury-cathode separation and extraction of the aluminium-acetylacetone complex.

    PubMed

    Donaldson, E M

    1981-07-01

    A method for determining 0.0005% or more of total aluminium in high- and low-alloy steels, iron and ferrovanadium is described. Iron, chromium and other matrix elements are separated from aluminium by electrolysis with a mercury cathode and aluminium is separated from tungsten, titanium, vanadium and phosphate by chloroform extraction of its acetylacetone complex at pH 6.5 from an ammonium acetate-hydrogen peroxide medium. The extract is evaporated to dryness and organic material is destroyed with nitric and perchloric acids. Aluminium is determined by atomic-absorption spectrophotometry in a nitrous oxide-acetylene flame, at 309.3 nm, in a 5% v/v perchloric acid medium containing 1000 mug of sodium per ml. Acid-soluble and acid-insoluble aluminium can also be determined. The method is also applicable to copper- and nickel-base alloys. Results obtained by this method are compared with those obtained spectrophotometrically with Pyrocatechol Violet, after the separations described above followed by the separation of the residual co-extracted iron and copper by a combined ammonium pyrrolidinedithiocarbamate-cupferron-chloroform extraction from 10% v/v hydrochloric acid medium.

  18. Electromagnetic Gauge Study of Laser-Induced Shock Waves in Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Peyre, P.; Fabbro, R.

    1995-12-01

    The laser-shock behaviour of three industrial aluminum alloys has been analyzed with an Electromagnetic Gauge Method (EMV) for measuring the velocity of the back free surface of thin foils submitted to plane laser irradiation. Surface pressure, shock decay in depth and Hugoniot Elastic Limits (HEL) of the materials were investigated with increasing thicknesses of foils to be shocked. First, surface peak pressures values as a function of laser power density gave a good agreement with conventional piezoelectric quartz measurements. Therefore, comparison of experimental results with computer simulations, using a 1D hydrodynamic Lagrangian finite difference code, were also in good accordance. Lastly, HEL values were compared with static and dynamic compressive tests in order to estimate the effects of a very large range of strain rates (10^{-3} s^{-1} to 10^6 s^{-1}) on the mechanical properties of the alloys. Cet article fait la synthèse d'une étude récente sur la caractérisation du comportement sous choc-laser de trois alliages d'aluminium largement utilisés dans l'industrie à travers la méthode dite de la jauge électromagnétique. Cette méthode permet de mesurer les vitesses matérielles induites en face arrière de plaques d'épaisseurs variables par un impact laser. La mise en vitesse de plaques nous a permis, premièrement, de vérifier la validité des pressions d'impact superficielles obtenues en les comparant avec des résultats antérieurs obtenus par des mesures sur capteurs quartz. Sur des plaques d'épaisseurs croissantes, nous avons caractérisé l'atténuation des ondes de choc en profondeur dans les alliages étudiés et mesuré les limites d'élasticité sous choc (pressions d'Hugoniot) des alliages. Les résultats ont été comparés avec succès à des simulations numériques grâce à un code de calcul monodimensionnel Lagrangien. Enfin, les valeurs des pressions d'Hugoniot mesurées ont permis de tracer l'évolution des contraintes d

  19. Thermomechanical processing of HAYNES alloy No. 188 sheet to improve creep strength

    NASA Technical Reports Server (NTRS)

    Klarstrom, D. L.

    1978-01-01

    Improvements in the low strain creep strength of HAYNES alloy No. 188 thin gauge sheet by means of thermomechanical processing were developed. Processing methods designed to develop a sheet with strong crystallographic texture after recrystallization and to optimize grain size were principally studied. The effects of thickness-to-grain diameter ratio and prestrain on low strain creep strength were also briefly examined. Results indicate that the most significant improvements were obtained in the sheets having a strong crystallographic texture. The low strain creep strength of the textured sheets was observed to be superior to that of standard production sheets in the 922 K to 1255 K temperature range. Tensile, stress rupture, fabricability, and surface stability properties of the experimental sheets were also measured and compared to property values reported for the baseline production sheets.

  20. Contribution on Taguchi's Method Application on the Surface Roughness Analysis in End Milling Process on 7136 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    ȚÎȚU, M. A.; POP, A. B.

    2016-11-01

    The resulting surface quality after the cutting process is one of the most important characteristics of product quality and also the most frequent customer requirement. Previous research was focused on the effect investigation of machining parameters: cutting speed [1] and feed per tooth [2] on surface roughness. This paper is in itself a continuation of a previous research [3], in which, with Taguchi's method it was determined the level of influence of the cutting parameters on surface roughness of 7136 aluminium alloy in end milling process. The purpose of this paper is to highlight the importance of Taguchi's method use to analyse the surface roughness of 7136 aluminium alloy in end milling process. To conduct the experiments, three cutting parameters were used: cutting speed, feed per tooth and cutting depth. To analyse the surface quality, the surface roughness Ra (the arithmetic average of the absolute values) was measured. It was determined the recommended configuration regarding the optimum values of each machining parameter and the interactions between them, in order to obtain the better cutting process performance and to reduce the surface roughness sensitivity to uncontrollable factors. Based on a full factorial experiment were confirmed the obtained results by applying the Taguchi's method. Final results are a starting point for further research.

  1. The strain rate sensitivity and constitutive equations including damage for the superplastic behaviour of 7xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Boude, Serge; Giraud, Eliane; Dal Santo, Philippe

    2013-05-01

    Superplasticity is a characteristic of certain materials, in particular aluminium alloys, whereby very large deformations (up to 1000 %) can be obtained before fracture under certain conditions. Superplastic forming is therefore the process of deforming a flange under these conditions by applying a variable pressure. The final geometry is obtained when the flange takes the form of a die. In order to deform a material superplastically, the temperature of the material should be approximately a half of the absolute melting point of the material and the strain rate (or flow stress) should remain within a certain range. The most important issues concerning the industrial process are the prediction of the final thickness distribution and the computation of the optimal pressure law to maintain superplastic conditions. Finite element simulations make these predictions possible for industrial components. To ensure the precision of the simulations, it is important to have good knowledge of the material behaviour in the superplastic domain: rheological parameters, grain size, damage law, etc. This paper presents an experimental analysis of the superplastic behaviour of a 7xxx aluminium alloy used for aeronautic applications. The parameters of the constitutive equations (including damage) are identified by using tensile tests, spherical bulging tests and numerical simulations [1, 2]. The performance of the proposed laws [1, 3, and 4] is tested using axisymmetrical geometries with complex shapes by the comparison of numerical simulations and bulge tests.

  2. Analysis Of The Surface Roughness Obtained During The Dry Turning Of UNS A97050-T7 Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    de Agustina, B.; Rubio, E. M.; Villeta, M.; Sebastián, M. A.

    2009-11-01

    Currently, in the aeronautical, aerospace and automotive industries there is high demand of materials such as the aluminium alloys that have high resistance even at high temperatures as well as a low density. For this reason, these alloys are widely used for the production of different elements that compose aircraft and aerospace vehicles. Nevertheless, in spite of the important role these materials have from the competitive point of view, they can commonly show problems of machinability associated with the tool wear. That has made that traditionally cutting fluids had been used in machining processes. However, they can contain environmentally harmful constituents and increase considerably the total cost of the process. Therefore, researches have been focused on the development of cleaner production technologies applications as dry machining. This leads to the search for combinations of cutting parameters and type of tools (types of coatings and different geometries) that could improve the machining under such conditions. The aim of this study is to analyse the relationship between the surface roughness obtained during the dry turning of aluminium UNS A97050-T7 bars and the cutting parameters (cutting speed and feed) using three different tools. As a first conclusion it could be affirmed that the feed was the cutting parameter more influential on the surface roughness and to a lesser extend the cutting speed, the type of tool and the interaction between the type of tool and the feed.

  3. Study of twin-roll cast Aluminium alloys subjected to severe plastic deformation by equal channel angular pressing

    NASA Astrophysics Data System (ADS)

    Poková, M.; Cieslar, M.

    2014-08-01

    Aluminium alloys prepared by twin-roll casting method become widely used in industry applications. Their high solid solution supersaturation and finer grains ensure better mechanical properties when compared with the direct-chill cast ones. One of the possibilities how to enhance their thermal stability is the addition of zirconium. After heat treatment Al3Zr precipitates form and these pin moving grain boundaries when the material is exposed to higher temperatures. In the present work twin-roll cast aluminium alloys based on AA3003 with and without Zr addition were annealed for 8 hours at 450 °C to enable precipitation of Al3Zr phase. Afterwards they were subjected to severe plastic deformation by equal channel angular pressing, which led to the reduction of average grain size under 1 μm. During subsequent isochronal annealing recovery and recrystallization took place. These processes were monitored by microhardness measurements, light optical microscopy and in-situ transmission electron microscopy. The addition of Zr stabilizes the grain size and increases the recrystallization temperature by 100 °C.

  4. Development of improved low-strain creep strength in Cabot alloy R-41 sheet. [nickel base sheet alloy for reentry shielding

    NASA Technical Reports Server (NTRS)

    Rothman, M. F.

    1984-01-01

    The feasibility of improving the low-strain creep properties of a thin gauge nickel base sheet alloy through modified heat treatment or through development of a preferred crystal-lographic texture was investigated. The basic approach taken to improve the creep strength of the material by heat treatment was to increase grain size by raising the solution treatment temperature for the alloy to the range of 1420 K to 1475 K (2100 F to 2200 F). The key technical issue involved was maintenance of adequate tensile ductility following the solutioning of M6C primary carbides during the higher temperature solution treatment. The approach to improve creep properties by developing a sheet texture involved varying both annealing temperatures and the amount of prior cold work. Results identified a heat treatment for alloy R-14 sheet which yields a substantial creep-life advantage at temperatures above 1090 K (1500 F) when compared with material given the standard heat treatment. At the same time, this treatment provides reasonable tensile ductility over the entire temperature range of interest. The mechanical properties of the material given the new heat treatment are compared with those for material given the standard heat treatment. Attempts to improve creep strength by developing a sheet texture were unsuccessful.

  5. Advanced oxide dispersion strengthened sheet alloys for improved combustor durability

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.

    1981-01-01

    Burner design modifications that will take advantage of the improved creep and cyclic oxidation resistance of oxide dispersion strengthened (ODS) alloys while accommodating the reduced fatigue properties of these materials were evaluated based on preliminary analysis and life predictions, on construction and repair feasibility, and on maintenance and direct operating costs. Two designs - the film cooled, segmented louver and the transpiration cooled, segmented twin Wall - were selected for low cycle fatigue (LCF) component testing. Detailed thermal and structural analysis of these designs established the strain range and temprature at critical locations resulting in predicted lives of 10,000 cycles for MA 956 alloy. The ODs alloys, MA 956 and HDA 8077, demonstrated a 167 C (300 F) temperature advantage over Hastelloy X alloy in creep strength and oxidation resistance. The MA 956 alloy was selected for mechanical property and component test evaluations. The MA 956 alloy was superior to Hastelloy X in LCF component testing of the film cooled, segmented louver design.

  6. A study on the boss forming process of AZ31 Mg alloy sheet

    NASA Astrophysics Data System (ADS)

    Park, Ji Eon; Kim, Hyung Rae; Ahn, Sang Ho; Chang, Young Won

    2009-06-01

    A series of boss forming tests has been carried out using an AZ31 Mg alloy sheet at 250 °C, 300 °C, and 350 °C with various lubrication conditions to obtain optimum process conditions. The Mg alloy sheet had a homogeneous distribution of very fine sized grains. Surface defects generated during boss forming process could be reduced by changing the friction conditions, as prescribed by FEM analysis using the DEFORM 2D program. The modified boss forming process, lubricating only on the front side, was found to be successful in manufacturing the boss without defects.

  7. Single-point incremental forming of 2024-T3 aluminum alloy sheets

    NASA Astrophysics Data System (ADS)

    Li, Xiaoqiang; Yu, Honghan; Guo, Guiqiang; Li, Dongsheng

    2013-12-01

    Many aluminum alloy sheet metal parts with complex geometry in airplane are often formed by drop hammer forming with intermediate annealing and then heat treated into T temper. The manufacturing cost is very high because of a number of forming and heat treatment steps. Incremental sheet forming can form complex parts because of larger forming limit than conventional stamping. So the research that the part is formed directly from T temper aluminum alloy sheet using incremental sheet forming is very attractive. 2024-T3 is the aluminum alloy used mostly in aerospace manufacturing. Single-point incremental forming experiments with 2024-T3 are carried to form cone shape parts. In this work, the formability of 2024-T3 aluminum alloy sheets in single-point incremental forming was preliminarily studied. Effect of tool diameter and wall angle on the formability were investigated. It is found that the surface roughness can be reduced and the forming depth of the cone shape part can be increased by increasing the tool diameter.

  8. Texture Control of Aluminum, Iron, and Magnesium Alloy Sheets to Increase Their Plastic Strain Ratios

    NASA Astrophysics Data System (ADS)

    Lee, Dong Nyung; Han, Heung Nam

    2011-08-01

    It is known that the limiting drawing ratio of sheet metals is proportional to their plastic strain ratios, and the plastic strain ratios of fcc and bcc metal sheets increase with increasing <111>//ND component in their textures. Conventional cold rolling and subsequent annealing of fcc metals cannot give rise to the <111>//ND component. Specifically, the cold rolling texture of polycrystalline fcc metals is characterized by the fiber connecting the {112}<111>, {123}<634>, and {011}<211> orientations in the Euler space, which is often called the β-fiber. The density of each component in the fiber depends on the stacking fault energy of metals. The {112}<111> and {123}<634> textured Al alloy sheets evolve the {001}<100> texture, when recrystallized. The low plastic strain ratios of the Al alloy sheets are attributed to the {001}<100> texture. The <111>//ND texture can be obtained in shear deformed fcc sheets. Bcc steels develop the <111>//ND texture when cold rolled and recrystallized. However, the density of <111>//ND depends on the content of dissolved interstitial elements such as carbon and nitrogen. The density of the <111>//ND component decreases with increasing concentration of the dissolved interstitial elements. For a given steel, the density of the <111>//ND component can vary with varying thermomechanical treatment. Magnesium alloy sheets are subjected to sheet forming processes at temperatures of 200 °C or higher because of their basal plane texture, or the <0002>//ND orientation. Many studies have been made to alleviate the component so that the magnesium alloy sheets can have better formability. In this article, the above issues are briefly reviewed and discussed.

  9. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    NASA Technical Reports Server (NTRS)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  10. Formulation of anisotropic Hill criteria for the description of an aluminium alloy behaviour during the channel die compression test

    SciTech Connect

    Gavrus, A.; Francillette, H.

    2007-04-07

    During the last years the study of the plastic deformation modes and the anisotropic mechanical behaviour of aluminium alloys have been the subject of many investigations. This paper deals with a phenomenological identification of an anisotropic Hill constitutive equation of aluminium AU4G samples using a channel die compression device at room temperature. By considering the different possible orientations of the samples in the channel die device, three initial textures, named ND (normal direction Z), LD (longitudinal direction X) and TD (transverse direction Y), were defined with the corresponding stresses {sigma}ND, {sigma}LD and {sigma}TD. To describe the anisotropy of the material, a quadratic Hill criteria is used. An Avrami type equation based on the mixture of the hardening and softening phenomena is used to describe variation of each stress component with the equivalent plastic strain. The identification of the parameters of the law is made using an identification software (OPTPAR) and a good correlation between the experimental stresses and computed ones is obtained. The variation of the Hill parameters with a proposed equivalent strain, describing the deformation history of the material, is analysed. Finally, using the expressions of F, G, H and N, the constitutive equation of the normal anisotropy in the plane XY is obtained.

  11. Application of Minkowski layer for intergranular fractal surfaces of multiphase active microalloyed and alloyed aluminium-silicate ceramics

    NASA Astrophysics Data System (ADS)

    Purenović, J. M.; Randjelović, M. S.; Matović, B. Z.; Purenović, M. M.

    2015-03-01

    Microalloyed and alloyed aluminium-silicate ceramics represents multiphase and multifunctional solid-solid system. The microstructure of aluminium-silicate ceramics matrix is arranged with favorable relationship between crystallinity and amorphousness. Numbered physical processes and interactions take place in very complex intergranular and interphase areas, making new boundaries and regions with fractal nature. Fractal nature of grains contours, macro, mezzo and micro pores and nanostructure phases at grain boundaries make this ceramics an active dielectric material. The synergistic effect of additives, dislocations and impurities leads to dislocations movement at grain boundaries and fragmentation of existing grains in a large number of micrograins with distinct fractal nature. Hence, permanent change of micromorphology occurs in intergranular area. Fractal analysis of intergranular microstructure has included application of Minkowski layer, correlated with fractal dimension. It represents convex layer of grains contour roughness and irregularity, determined in accordance with grain contours fractality. The introduction of fractal microstructure analysis allows better interpretation of many physical and physico-chemical processes, bearing in mind that Minkowski layer defines grains contact probability.

  12. Failure analysis of AZ31 magnesium alloy sheets based on the extended GTN damage model

    NASA Astrophysics Data System (ADS)

    Wang, Rui-ze; Chen, Zhang-hua; Li, Yu-jie; Dong, Chao-fang

    2013-12-01

    Based on the Gurson-Tvergaard-Needleman (GTN) model and Hill's quadratic anisotropic yield criterion, a combined experimental-numerical study on fracture initiation in the process of thermal stamping of Mg alloy AZ31 sheets was carried out. The aim is to predict the formability of thermal stamping of the Mg alloy sheets at different temperatures. The presented theoretical framework was implemented into a VUMAT subroutine for ABAQUS/EXPLICIT. Internal damage evolution due to void growth and coalescence developed at different temperatures in the Mg alloy sheets was observed by scanning electron microscopy (SEM). Moreover, the thermal effects on the void growth, coalescence, and fracture behavior of the Mg alloy sheets were analyzed by the extended GTN model and forming limit diagrams (FLD). Parameters employed in the GTN model were determined from tensile tests and numerical iterative computation. The distribution of major and minor principal strains in the specimens was determined from the numerical results. Therefore, the corresponding forming limit diagrams at different stress levels and temperatures were drawn. The comparison between the predicted forming limits and the experimental data shows a good agreement.

  13. Aging effects of diamond reinforced aluminium alloys submitted to deep space real conditions. Structural, chemical and electrical degradation

    NASA Astrophysics Data System (ADS)

    Korneli, Grigorov; Bouzekova-Penkova, Anna; Datcheva, Maria; Avdeev, George; Grushin, Valerii; Klimov, Stanislav

    2016-07-01

    An aluminium alloy (Al-Cu-Zn-Mg) reinforced with ultra-dispersed diamond powder and tungsten (W), has been prepared in form of 7 cm bars and 4 mm diameter. One part of them stayed 2 years on satellite exposed to outer space, where the Sun activity and the background radiation were monitored. After satellite return both batches has been studied. Structural test, mainly micro-hardness together with detailed X-rays analyses was performed. The satellite makes a tour around the Earth each two hours, the temperature difference being circa 300oC. The micro-hardness being measured with Agilent G200 nano-indentor shows a significant drop of 25%. The XRD patterns are consistent with the previous results, states defects incorporation, and crystalline cells deterioration.

  14. Numerical Modeling of Magnesium Alloy Sheet Metal Forming at Elevated Temperature

    SciTech Connect

    Lee, Myeong-Han; Oh, Soo-Ik; Kim, Heon-Young; Kim, Hyung-Jong; Choi, Yi-Chun

    2007-05-17

    The development of light-weight vehicle is in great demand for enhancement of fuel efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as magnesium alloys. However, the use of magnesium alloys in sheet forming processes is still limited because of their low formability at room temperature and the lack of understanding of the forming process of magnesium alloys at elevated temperatures. In this study, uniaxial tensile tests of the magnesium alloy AZ31B-O at various temperatures were performed to evaluate the mechanical properties of this alloy relevant for forming of magnesium sheets. To construct a FLD (forming limit diagram), a forming limit test were conducted at temperature of 100 and 200 deg. C. For the evaluation of the effects of the punch temperature on the formability of a rectangular cup drawing with AZ31B-O, numerical modelling was conducted. The experiment results indicate that the stresses and possible strains of AZ31B-O sheets largely depend on the temperature. The stress decreases with temperature increase. Also, the strain increase with temperature increase. The numerical modelling results indicate that formability increases with the decrease in the punch temperature at the constant temperature of the die and holder.

  15. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-01

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  16. Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Guin, Akshya Kumar; Raju, Pankaj; Manna, Manindra; Dutta, Monojit; Venugopalan, T.

    2014-09-01

    Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m2 which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).

  17. Regarding to the Variance Analysis of Regression Equation of the Surface Roughness obtained by End Milling process of 7136 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    POP, A. B.; ȚÎȚU, M. A.

    2016-11-01

    In the metal cutting process, surface quality is intrinsically related to the cutting parameters and to the cutting tool geometry. At the same time, metal cutting processes are closely related to the machining costs. The purpose of this paper is to reduce manufacturing costs and processing time. A study was made, based on the mathematical modelling of the average of the absolute value deviation (Ra) resulting from the end milling process on 7136 aluminium alloy, depending on cutting process parameters. The novel element brought by this paper is the 7136 aluminium alloy type, chosen to conduct the experiments, which is a material developed and patented by Universal Alloy Corporation. This aluminium alloy is used in the aircraft industry to make parts from extruded profiles, and it has not been studied for the proposed research direction. Based on this research, a mathematical model of surface roughness Ra was established according to the cutting parameters studied in a set experimental field. A regression analysis was performed, which identified the quantitative relationships between cutting parameters and the surface roughness. Using the variance analysis ANOVA, the degree of confidence for the achieved results by the regression equation was determined, and the suitability of this equation at every point of the experimental field.

  18. The aluminium-scandium-lithium-magnesium system as a potential source of superplastically formable alloys

    SciTech Connect

    Emigh, R.A.

    1990-07-01

    Alloys from the aluminum-lithium-scandium-magnesium system have been cast and rolled for study. The goal is to evaluate this system for the development of superplastically formable, high strength alloys. Aluminum-scandium-magnesium alloys have shown potential as superplastic alloys. These alloys rely on small Al{sub 3}Sc (ordered L1{sub 2}) precipitates for grain structure stabilization and strengthening. Additional precipitation strengthening is required to raise their strength to levels sufficient for aircraft applications. The addition of lithium provides this additional strengthening through the formation of Al{sub 3}Li({delta}{prime}). To produce the alloys studied in this research, a unique induction melting furnace was constructed that incorporates special features to produce aluminum-lithium alloys with low hydrogen content. The furnace also features a water cooled, copper casting mold to achieve a moderately rapid solidification rate. This is because the amount of scandium used (0.5 wt %) is in excess of the solubility limit and Al{sub 3}Sc cannot be re-solutionized to any extent. It is therefore desired to super-saturate the matrix with as much scandium as possible for later precipitation. Two high lithium alloys were produced, ALS2 (nominal composition Al-2.2Li-O.5 Sc) and AlS4 (nominal composition Al-2.0Li-2.2Mg-0.5Sc) that were strengthened with {delta}{prime} (Al{sub 3}Li). These alloys exhibited strength and ductility superior to those of aluminum-lithium-(magnesium)-zirconium alloys. This is because the scandium containing alloys have developed a finer grain structure and the Al{sub 3}Sc precipitates contribute to the alloys strength. 41 refs., 29 figs.

  19. Hydrogen generation by the hydrolysis reaction of ball-milled aluminium-lithium alloys

    NASA Astrophysics Data System (ADS)

    Chen, Xingyu; Zhao, Zhongwei; Liu, Xuheng; Hao, Mingming; Chen, Ailiang; Tang, Zhongyang

    2014-05-01

    The addition of Li can prevent an inert alumina film from forming on the surface of Al alloy particles, allowing the rapid hydrogen generation of Al alloys to be achieved. However, because the Li content is less than 10%, the hydrogen generation rate and hydrogen yield of Al-Li alloys are significantly decreased. In this work, NaCl is introduced to prepare Al-Li alloys with low Li contents by ball milling. The research results show that by increasing the amount of NaCl added, the ball milling time and Li content can effectively improve the hydrogen generation of the alloys. Under optimal preparation conditions, the ultimate hydrogen yield of Al-Li alloys can reach 100%. The initial water temperature has almost no effect on the generation of hydrogen, even at 0 °C. Ca2+ and Mg2+ can combine with OH- to form the insoluble compounds Ca(OH)2 and Mg(OH)2, which can prevent hydrogen generation. NO3- reacts with Al to form ammonia and reduce the hydrogen yield of the alloys. Therefore, Al-Li alloys should be prevented from reacting with water containing Ca2+, Mg2+ and NO3-. Al-Li alloys must be stored in isolation from air to maintain good hydrogen-generation performances.

  20. An evaluation of the pressure proof test concept for 2024-T3 aluminium alloy sheet

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Poe, C. C., Jr.; Newman, J. C.; Harris, C. E.

    1991-01-01

    The concept of pressure proof testing of fuselage structures with fatigue cracks to insure structural integrity was evaluated from a fracture mechanics viewpoint. A generic analytical and experimental investigation was conducted on uniaxially loaded flat panels with crack configurations and stress levels typical of longitudinal lap splice joints in commercial transport aircraft fuselages. The results revealed that the remaining fatigue life after a proof cycle was longer than that without the proof cycle because of crack growth retardation due to increased crack closure. However, based on a crack length that is slightly less than the critical value at the maximum proof stress, the minimum assured life or proof test interval must be no more than 550 pressure cycles for a 1.33 proof factor and 1530 pressure cycles for a 1.5 proof factor to prevent in-flight failures.

  1. Failure Analysis of Warm Stamping of Magnesium Alloy Sheet Based on an Anisotropic Damage Model

    NASA Astrophysics Data System (ADS)

    Zhao, P. J.; Chen, Z. H.; Dong, C. F.

    2014-11-01

    Based on the frame work of continuum damage mechanics, a research work of anisotropic damage evolution in warm stamping process of magnesium alloy sheets has been carried out by means of a combined experimental-numerical method. The aim was to predict formability of warm stamping of AZ31 Mg alloy sheets by taking the thermal and damage effects into account. In the presented work, a temperature-dependent anisotropic yield function suitable for cold rolling sheet metals together with an anisotropic damage model was implemented into the a VUMAT subroutine for ABAQUS/EXPLICIT. The evolution of internal damage in the form of void growth and coalescence in AZ31 Mg alloy sheet was observed by means of scanning electron microscopy (SEM). Moreover, a coupled thermo-mechanical simulation of the stamping process was performed using the implemented code at different temperatures. The parameters employed in the simulation were determined by the standard tensile tests and algebraic manipulation. The overall anisotropic damage process from crack initiation to final propagation in local area of blank was simulated. Numerical results show that the prediction of the site of crack initiation and the orientation of crack propagation are consistent with the data observed in warm stamping experiments.

  2. Laser cutting of lightweight alloys sheets with 1μm laser wavelength

    NASA Astrophysics Data System (ADS)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    High power fiber laser sources, with a radiation wavelength equal to about 1 μm, offer a great potential in improving the productivity and quality of thin aluminum, magnesium and titanium alloys sheets cutting. This is due to their benefits that are of special interest for this application: power efficiency, beam guidance and beam quality. In this work, an overview regarding the phenomena that for different reasons affect the laser cutting of these materials was given. These phenomena include the formation of a heat affected zone, the chemical contamination, the change of corrosion resistance, the thermal reactivity, the effects of thermal conductivity, reflectivity and viscosity of molten material. The influence of processing parameters on 1 mm thick Al 1050, AZ31 and Ti6Al4V lightweight alloys were experimentally investigated and cutting performances in terms of cut quality, maximum processing speeds and severance energies were evaluated. The advantages of using 1 μm laser wavelength for thin sheets lightweight alloys cutting due to the good cut quality, high productivity and the easily delivery of the beam through the optical fiber, were demonstrated. Results showed that fiber lasers open up new solutions for cutting lightweight alloys for applications like coil sheet cutting, laser blanking, trimming and cutting-welding combination in tailor welded blanks applications.

  3. Unexpected electronic structure of the alloyed and doped arsenene sheets: First-Principles calculations

    PubMed Central

    Liu, Ming-Yang; Huang, Yang; Chen, Qing-Yuan; Cao, Chao; He, Yao

    2016-01-01

    We study the equilibrium geometry and electronic structure of alloyed and doped arsenene sheets based on the density functional theory calculations. AsN, AsP and SbAs alloys possess indirect band gap and BiAs is direct band gap. Although AsP, SbAs and BiAs alloyed arsenene sheets maintain the semiconducting character of pure arsenene, they have indirect-direct and semiconducting-metallic transitions by applying biaxial strain. We find that B- and N-doped arsenene render p-type semiconducting character, while C- and O-doped arsenene are metallic character. Especially, the C-doped arsenene is spin-polarization asymmetric and can be tuned into the bipolar spin-gapless semiconductor by the external electric field. Moreover, the doping concentration can effectively affect the magnetism of the C-doped system. Finally, we briefly study the chemical molecule adsorbed arsenene. Our results may be valuable for alloyed and doped arsenene sheets applications in mechanical sensors and spintronic devices in the future. PMID:27373712

  4. Unexpected electronic structure of the alloyed and doped arsenene sheets: First-Principles calculations

    NASA Astrophysics Data System (ADS)

    Liu, Ming-Yang; Huang, Yang; Chen, Qing-Yuan; Cao, Chao; He, Yao

    2016-07-01

    We study the equilibrium geometry and electronic structure of alloyed and doped arsenene sheets based on the density functional theory calculations. AsN, AsP and SbAs alloys possess indirect band gap and BiAs is direct band gap. Although AsP, SbAs and BiAs alloyed arsenene sheets maintain the semiconducting character of pure arsenene, they have indirect-direct and semiconducting-metallic transitions by applying biaxial strain. We find that B- and N-doped arsenene render p-type semiconducting character, while C- and O-doped arsenene are metallic character. Especially, the C-doped arsenene is spin-polarization asymmetric and can be tuned into the bipolar spin-gapless semiconductor by the external electric field. Moreover, the doping concentration can effectively affect the magnetism of the C-doped system. Finally, we briefly study the chemical molecule adsorbed arsenene. Our results may be valuable for alloyed and doped arsenene sheets applications in mechanical sensors and spintronic devices in the future.

  5. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    NASA Astrophysics Data System (ADS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  6. Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

    NASA Astrophysics Data System (ADS)

    Li, Daoming; Ghosh, Amit K.

    2004-06-01

    Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200-350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.

  7. Effect of Brake Forming on the Strength of 24S-T Aluminum-alloy Sheet

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Woods, Walter

    1946-01-01

    Tests were made to determine the effect of brake forming on the strength of 24S-T aluminum alloy sheet that had been formed to an inside bend radius of three times the sheet thickness. The results for both directions of the grain of the material showed that the compressive yield stresses were appreciably increased, that the tensile yield stresses were moderately increased, that the ultimate tensile stresses were only slightly increased, that the elongations were considerably reduced, and that the shapes of the tensile and compressive stress-strain curves were markedly changed.

  8. Comparative Investigation on Modal analysis of LM25 Aluminium alloy with other Aluminim alloys using Finite element analysis software

    NASA Astrophysics Data System (ADS)

    Arunkumar, S.; Baskaralal, V. P. M.; Muthuraman, V.

    2017-03-01

    The rudimentary steps of the modal analysis and simulation are carried out. The modal analysis is carried out on the different Aluminum Alloys cantilever beam. The cantilever beam is designed in the graphical environment of the ANSYS. The cantilever beam was fine-tuned on one end with all degree of liberation on this end were taken, beam cannot move and rotate. Mode shapes and natural frequencies are premeditated in platforms ANSYS with arithmetical formulation of the direct solver including the block Lanczos method. Aluminum alloys are widely utilized in much application due to their estimable weight to vigor property. Many examination works have been distributed out to make developments the mechanical properties of aluminum alloys. The composition of alloying elements plays a consequential role in deciding the properties of an alloy. In this study a numerical analysis implement i.e., finite element analysis (FEA) is utilized. The work obtainable in this paper is aimed at the study of effect of modal analysis of different aluminum alloys. The modeling and analysis is carried out utilizing ANSYS FEA software. A modal analysis is carried out to understand the modes of frequency demeanor of the material considered. The modal analysis play a vital role in the design of components subjected to high vibration.

  9. Grain Boundary Sliding in Ultra-fine Grained 5083 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Sung, Ming-Je

    Quantitative measurement and analysis of grain boundary sliding in Ultra-fine grained 5083 Aluminium by AFM was conducted at 623K. The grain size of as received cryomilled Ultra-fine Grained Aluminium was characterized by AFM and TEM, and the average was founded to be about 300nm. Ion beam polishing / etching technology was used to reveal grain boundaries for AFM characterization. The vertical offset of grain boundary sliding was measured by comparing pre-defoemation and post-deformation AFM images. By analyzing these measurements, the contribution of grain boundary sliding to the total strain was estimated as 22% - 52% at a strain rate of 10 -4 /sec -5x10-2/sec. It was demonstrated that the relatively low value of the contribution of grain boundary sliding to the total strain is most likely the result of testing under experimental condition that favor the dominance of region I ( low stress) of the sigmoidal behavior characterizing high strain rate superplasticity, which was previously reported.

  10. On the micromechanisms of fatigue-crack propagation in aluminum- lithium alloys: Sheet vs. plate material

    SciTech Connect

    Rao Venkateswara, K.T.; Ritchie, R.O. California Univ., Berkeley, CA . Dept. of Materials Science and Mineral Engineering); Bucci, R.J. . Alcoa Labs.)

    1989-12-01

    Micromechanisms influencing the propagation of long (>10 mm) fatigue cracks in aluminum-lithium alloys are examined by specifically comparing crack-growth kinetics in a peak-aged Al-Li-Cu-Zr alloy 2090, processed as 1.6-mm thin (T83) sheet and 12.7-mm thick (T81) plate. It is found that in general crack-growth rates are significantly faster in the sheet material at equivalent stress-intensity levels, due to differences in the role of crack-tip shielding, resulting from crack deflection and consequent crack closure from wedging of fracture-surface asperities. Microstructurally, such differences are related to variations in the degree of recrystallization, grain structure and deformation texture in the two wrought-product forms. 14 refs., 4 figs.

  11. Crystal Plasticity Finite Element Analysis of Loading-Unloading Behaviour in Magnesium Alloy Sheet

    SciTech Connect

    Hama, Takayuki; Fujimoto, Hitoshi; Takuda, Hirohiko

    2010-06-15

    Magnesium alloy sheets exhibit strong inelastic response during unloading. In this study crystal plasticity finite element analysis of loading-unloading behaviour during uniaxial tension in a rolled magnesium alloy sheet was carried out, and the mechanism of this inelastic response was examined in detail in terms of macroscopic and mesoscopic deformations. The unloading behaviour obtained by the simulation was in good agreement with the experiment in terms of variation with stress of instantaneous tangent modulus during unloading. Variations of activities of each family of slip systems during the deformation showed that the activation of basal slip systems is the largest during unloading, and the slip direction during unloading is opposite from during loading. These results indicated that one of the factors of the inelastic behaviour during unloading is the fact that the basal slip systems are easily activated during unloading because of their low strengths.

  12. Synergism between cerium nitrate and sodium dodecylbenzenesulfonate on corrosion of AA5052 aluminium alloy in 3 wt.% NaCl solution

    NASA Astrophysics Data System (ADS)

    Liu, Jie; Wang, Dapeng; Gao, Lixin; Zhang, Daquan

    2016-12-01

    The synergistic inhibition effect of rare earth cerium nitrate and sodium dodecylbenzenesulfonate (DBS) on corrosion of AA5052 aluminium alloy in 3 wt.% NaCl solution was investigated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curve, scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FT-IR). The results show that the single cerium nitrate or DBS has a limited inhibition effect against corrosion of AA5052 alloy. The combination cerium ions with DBS produced strong synergistic effect on corrosion inhibition for AA5052 alloy and rendered a negaitve shift of the corrosion potential. The formation of the complex of Al(DBS)3 and Ce(DBS)3 stabilized the passive film of Al2O3 and CeO2, retarding both the cathodic and anodic processes of AA5052 alloy corrosion reaction significantly.

  13. Non-contact characterization of hybrid aluminium/carbon-fibre-reinforced plastic sheets using multi-frequency eddy-current sensors

    NASA Astrophysics Data System (ADS)

    Yin, W.; Li, X.; Withers, P. J.; Peyton, A. J.

    2010-10-01

    The characterization of hybrid aluminium/carbon-fibre-reinforced plastic (CFRP) sheets using multi-frequency eddy-current sensors is presented in this paper. Both air-cored circular sensors and highly directional ferrite-cored sensors are designed for bulk conductivity measurements and directionality characterization. An analytical model describing the interaction of the circular sensors with the hybrid planar structure is developed. Finite element (FE) models that take into account the anisotropicity of CFRP have also been proposed. Both models are in good agreement with experimental results. The features of the sensor output signals are analysed and explained. It is proved that an anisotropic model (tensor expression for conductivity) is appropriate for the CFRP materials under investigation. A formula to link the bulk conductivity with the conductivity tensor is proposed and verified. Lift-off effects are also discussed. It is believed that this is amongst the first published reports of using eddy-current techniques for characterizing the hybrid aluminium/CFRP material.

  14. Effect of thermal exposure on mechanical properties hypo eutectic aerospace grade aluminium-silicon alloy

    NASA Astrophysics Data System (ADS)

    Nagesh Kumar, R.; Ram Prabhu, T.; Siddaraju, C.

    2016-09-01

    The effect of thermal exposure on the mechanical properties of a C355.0 aerospace grade aluminum-silicon alloy (5% Si - 1.2% Cu - 0.5% Mg) was investigated in the present study. The alloy specimens were subjected to T6 (solution treatment and artificial ageing treatment) temper treatment to enhance the strength properties through precipitation hardening. The T6 temper treatment involved solution heat treatment at 520oC for 6h, followed by water quenching and ageing at 150oC. After the heat treatment, the specimens were exposed to various temperatures (50oC, 100oC, 150oC, 200oC and 250oC) for 5 and 10 h to study the structural applications of this alloy to the various Mach number military aircrafts. After the thermal exposure, specimens were tested for tensile, hardness and impact properties (Charpy). The microstructure of the thermal exposed specimens was examined in the optical microscopes and correlated with the mechanical properties results. In summary, an increase of exposure time has a different effect on the tensile and hardness properties of the alloy. For the exposure time 5h, the tensile and hardness properties increase upto 100oC and later decrease with an increase of temperature. In contrast, the tensile and hardness properties linearly decrease with an increase of temperature. Several factors such as matrix grain growth, diffusion rate, Si particles size and distribution, precipitate stability play a key role on deciding the tensile properties of the alloy. Comparing the relative effects of temperature and time, the temperature effects dominate more in deteriorating tensile properties of the alloy. There are no effects of exposure temperature and/or time on the impact properties of the alloy.

  15. Analysing the strength of friction stir spot welded joints of aluminium alloy by fuzzy logic

    NASA Astrophysics Data System (ADS)

    Vaira Vignesh, R.; Padmanaban, R.; Arivarasu, M.; Karthick, K. P.; Abirama Sundar, A.; Gokulachandran, J.

    2016-09-01

    Friction stir spot welding (FSSW) is a recent joining technique developed for spot welding of thin metal sheets. This process currently finds application in automotive, aerospace, marine and sheet metal industry. In this work, the effect of FSSW process parameters namely tool rotation speed, shoulder diameter and dwell time on Tensile shear failure load (TSFL) is investigated. Box-Behnken design is selected for conducting experiments. Fuzzy based soft computing is used to develop a model for TSFL of AA6061 joints fabricated by FSSW. The interaction of the process parameters on TSFL is also presented.

  16. Laser-induced electrochemical de- and repassivation investigations on plasma-oxidized aluminium alloys

    NASA Astrophysics Data System (ADS)

    Nagy, Tristan O.; Pacher, Ulrich; Giesriegl, Ariane; Soyka, Lukas; Trettenhahn, Günter; Kautek, Wolfgang

    2014-05-01

    In situ laser depassivation of plasma electrolytically oxididized (PEO) coatings on aluminium was investigated with nanosecond pulses. Ultraviolet radiation of 266 nm was chosen in order to achieve a high absorption in the dielectric coating. The additive accumulation of laser-induced material defects (incubation) affected the depassivation processes. Incubation occurred only at the edges of the ablation craters irradiated by the outer region of the Gaussian beam profile, where the local fluence is below the ablation threshold. The ablation rate in the spot center did not exhibit an incubation effect. Repassivation was interpreted by a linear combination of a high-field and a point defect growth model. At low overpotentials, field gradients affect the process driving the oxide growth at the buried interface. At high fields, corrosion reactions dominate at the oxide/solution interface.

  17. Study of Titanium Alloy Sheet During H-sectioned Rolling Forming Using the Taguchi Method

    SciTech Connect

    Chen, D.-C.; Gu, W.-S.; Hwang, Y.-M.

    2007-05-17

    This study employs commercial DEFORM three-dimensional finite element code to investigate the plastic deformation behavior of Ti-6Al-4V titanium alloy sheet during the H-sectioned rolling process. The simulations are based on a rigid-plastic model and assume that the upper and lower rolls are rigid bodies and that the temperature rise induced during rolling is sufficiently small that it can be ignored. The effects of the roll profile, the friction factor between the rolls and the titanium alloy, the rolling temperature and the roll radii on the rolling force, the roll torque and the effective strain induced in the rolled product are examined. The Taguchi method is employed to optimize the H-sectioned rolling process parameters. The results confirm the effectiveness of this robust design methodology in optimizing the H-sectioned rolling process parameters for the current Ti-6Al-4V titanium alloy.

  18. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    NASA Astrophysics Data System (ADS)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  19. Impact resistance and hardness modelling of Aluminium alloy welds using square-headed friction-stir welding tool

    NASA Astrophysics Data System (ADS)

    Sudhakar, U.; Srinivas, J., Dr.

    2016-02-01

    This paper proposes modelling and optimization issues relating to friction-stir welding process of aluminium alloys. A specially prepared SS tool of square headed pin profile with cylindrical shoulder is used with a vertical milling machine. Effects of process variables including tool rotation and tool velocity on the weld performance are studied in terms of impact strength and hardness. Three different rotational motions and three welding speeds (feeds) of tool are considered at constant axial load (depth of cut) condition and altogether nine experiments are conducted on a vertical milling machine with specially prepared fixture. Each weld sample is then tested for its impact strength (IS) and hardness independently. A model is developed to correlate the relations between the hardness/impact strength with tool rotation and weld speed using neural networks. The optimized process conditions are predicted to improvise the impact strength and hardness of the weld. Further, the morphology of the weld is studied using SEM to know the material flow characteristics.

  20. Estimating multivariate response surface model with data outliers, case study in enhancing surface layer properties of an aircraft aluminium alloy

    NASA Astrophysics Data System (ADS)

    Widodo, Edy; Kariyam

    2017-03-01

    To determine the input variable settings that create the optimal compromise in response variable used Response Surface Methodology (RSM). There are three primary steps in the RSM problem, namely data collection, modelling, and optimization. In this study focused on the establishment of response surface models, using the assumption that the data produced is correct. Usually the response surface model parameters are estimated by OLS. However, this method is highly sensitive to outliers. Outliers can generate substantial residual and often affect the estimator models. Estimator models produced can be biased and could lead to errors in the determination of the optimal point of fact, that the main purpose of RSM is not reached. Meanwhile, in real life, the collected data often contain some response variable and a set of independent variables. Treat each response separately and apply a single response procedures can result in the wrong interpretation. So we need a development model for the multi-response case. Therefore, it takes a multivariate model of the response surface that is resistant to outliers. As an alternative, in this study discussed on M-estimation as a parameter estimator in multivariate response surface models containing outliers. As an illustration presented a case study on the experimental results to the enhancement of the surface layer of aluminium alloy air by shot peening.

  1. Tensile and fatigue behaviour of self-piercing rivets of CFRP to aluminium for automotive application

    NASA Astrophysics Data System (ADS)

    Kang, J.; Rao, H.; Zhang, R.; Avery, K.; Su, X.

    2016-07-01

    In this study, the tensile and fatigue behaviour of self-piercing rivets (SPRs) in carbon fibre reinforced plastic (CFRP) to aluminium 6111 T82 alloys were evaluated. An average maximum lap-shear tensile load capacity of 3858 N was achieved, which is comparable to metal-to-metal SPR lap-shear joints. The CFRP-Al SPRs failed in lap-shear tension due to pull-out of the rivet head from the CFRP upper sheet. The CFRP-Al SPR lap- shear specimens exhibited superior fatigue life compared to previously studied aluminium-to- aluminium SPR lap-shear joints. The SPR lap-shear joints under fatigue loads failed predominantly due to kinked crack growth along the width of the bottom aluminium sheet. The fatigue cracks initiated in the plastically deformed region of the aluminium sheet close to the rivet shank in the rivet-sheet interlock region. Scatter in fatigue life and failure modes was observed in SPR lap-shear specimens tested close to maximum tensile load.

  2. The effect of aluminium on the creep behavior of titanium aluminide alloys

    SciTech Connect

    Nandy, T.K.; Mishra, R.S.; Gogia, A.K.; Banerjee, D.

    1995-03-15

    Small increases in the Al content of Ti{sub 3}Al-Nb alloys are known to improve creep resistance at the expense of the room temperature ductility. Though considerable work has been done on the creep behavior of titanium aluminide alloys, a systematic investigation involving the role of Al on the creep of aluminides is lacking. In the present study the authors have therefore carried out a complete investigation on stress and temperature effects on two alloys with differing Al contents, Ti-24Al-15Nb and Ti-26Al-15Nb (nominal composition in at%) in order to understand the effect of Al in terms of power law creep behavior. The following conclusions are made: (1) A strong Al effect on the creep resistance of O phase alloys in the Ti-Al-Nb systems has been confirmed, through a study of stress and temperature effects on the creep behavior of the Ti-24Al-15Nb and the Ti-26Al-15Nb compositions. (2) It has been shown, however, that the small differences in Al do not affect either the activation energies for creep ({approximately}370 kJ/mole) or the creep mechanism (climb controlled creep with a stress exponent of 4). The activation energies and stress exponents are similar to that observed in single phase O alloys. (3) It is suggested that Al influences creep strength through an intrinsic effect on the pre-exponential term AD{sub o} in the power law creep equation. It is possible that this effect is related to a higher ordering energy of the O phase with increasing Al content.

  3. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    NASA Astrophysics Data System (ADS)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-01-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  4. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    NASA Astrophysics Data System (ADS)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-03-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  5. Characterization and formability of continuous-cast AZ31B magnesium alloy sheets

    SciTech Connect

    Rohatgi, Aashish; Herling, Darrell R; Nyberg, Eric A

    2009-09-24

    The goal of this work is to understand the inter-relationship between the initial properties of continuous-cast magnesium alloy (AZ31B) sheets and their subsequent formability and post-formed mechanical performance for use in cost-effective, lightweight, automotive body panels. As-received sheets, provided by the Automotive Metals Division (AMD-602) team, were characterized by surface roughness measurements using mechanical profilometry. The arithmetic mean deviation of profile (Ra) and the maximum two-point height of profile (Ry) of the as-received sheets ranged from ~0.2-2 μm and ~2-15 μm, respectively. Several commercial lubricants were evaluated by thermal analysis and the liquid phase of the lubricants was found to evaporate/decompose upon heating leaving behind a solid residue upon heating to temperatures exceeding ~125-150°C. Elevated temperature bending-under-tension (BUT) friction tests were conducted at 350°C and the coefficient-of-friction values ranged from a minimum of ~0.1 (for tungsten disulfide lubricant) to ~0.7 when no lubricant was used. These results, in conjunction with those from the forming trials conducted by the AMD-602 team, will be eventually used to determine the role of sheet-die friction in determining the formability of AZ31B sheets.

  6. Controlling microstructure and texture in magnesium alloy sheet by shear-based deformation processing

    NASA Astrophysics Data System (ADS)

    Sagapuram, Dinakar

    Application of lightweight Mg sheet is limited by its low workability, both in production of sheet (typically by multistep hot and cold-rolling) and forming of sheet into components. Large strain extrusion machining (LSEM), a constrained chip formation process, is used to create Mg alloy AZ31B sheet in a single deformation step. The deformation in LSEM is shown to be intense simple shear that is confined to a narrow zone, which results in significant deformation-induced heating up to ~ 200°C and reduces the need for pre-heating to realize continuous sheet forms. This study focuses on the texture and microstructure development in the sheet processed by LSEM. Interestingly, deep, highly twinned steady-state layer develops in the workpiece subsurface due to the compressive field ahead of the shear zone. The shear deformation, in conjunction with this pre-deformed twinned layer, results in tilted-basal textures in the sheet with basal planes tilted well away from the surface. These textures are significantly different from those in rolled sheet, where basal planes are nearly parallel to the surface. By controlling the strain path, the basal plane inclination from the surface could be varied in the range of 32-53°. B-fiber (basal plane parallel to LSEM shear plane), associated with basal slip, is the major texture component in the sheet. An additional minor C2-fiber component appears above 250°C due to the thermal activation of pyramidal slip. Together with these textures, microstructure ranges from severely cold-worked to (dynamically) recrystallized type, with the corresponding grain sizes varying from ultrafine- (~ 200 nm) to fine- (2 mum) grained. Small-scale limiting dome height (LDH) confirmed enhanced formability (~ 50% increase in LDH) of LSEM sheet over the conventional rolled sheet. Premature, twinning-driven shear fractures are observed in the rolled sheet with the basal texture. In contrast, LSEM sheet with a tilted-basal texture favorably oriented for

  7. Forming Analysis of AZ31 Magnesium Alloy Sheets by Means of a Multistep Inverse Approach

    SciTech Connect

    Nguyen, Ba Nghiep; Bapanapalli, Satish K.

    2009-04-01

    This paper applies a multi-step inverse approach to predict the forming of AZ31 magnesium alloy sheets. An in-house finite element code named “INAPH”, which implements the inverse approach formulation by Guo et al. (Int. J. Numer. Methods Eng., 30, 1385-1401), has been used for the forming analysis. This inverse approach uses the deformation theory of plasticity and assumes that the deformation is independent of the loading history. Failure during forming is predicted by a stress-based criterion or a forming limit diagram-based criterion. The INAPH predictions have been compared with experimental results of Takuda et al (Journal of Materials Processing Technology, 89-90:135-140) and incremental analysis using ABAQUS. The multi-step inverse analysis has been shown to very quickly and fairly accurately predict stress, plastic strain, thickness distributions and failure locations on deeply drawn parts made of AZ31 magnesium alloy. The capability of INAPH to predict the formability of magnesium alloys has also been demonstrated at various temperatures. As magnesium alloys possess very limited formability at room temperature, and their formability becomes better at higher temperatures (> 100oC), the inverse analysis constitutes an efficient and valuable tool to predict forming of magnesium alloy parts as a function of temperature. In addition, other processing and design parameters such as the initial dimensions, final desired shape, blank holder forces, and friction can be quickly adjusted to assess the forming feasibility.

  8. The fatigue life prediction of aluminium alloy using genetic algorithm and neural network

    NASA Astrophysics Data System (ADS)

    Susmikanti, Mike

    2013-09-01

    The behavior of the fatigue life of the industrial materials is very important. In many cases, the material with experiencing fatigue life cannot be avoided, however, there are many ways to control their behavior. Many investigations of the fatigue life phenomena of alloys have been done, but it is high cost and times consuming computation. This paper report the modeling and simulation approaches to predict the fatigue life behavior of Aluminum Alloys and resolves some problems of computation. First, the simulation using genetic algorithm was utilized to optimize the load to obtain the stress values. These results can be used to provide N-cycle fatigue life of the material. Furthermore, the experimental data was applied as input data in the neural network learning, while the samples data were applied for testing of the training data. Finally, the multilayer perceptron algorithm is applied to predict whether the given data sets in accordance with the fatigue life of the alloy. To achieve rapid convergence, the Levenberg-Marquardt algorithm was also employed. The simulations results shows that the fatigue behaviors of aluminum under pressure can be predicted. In addition, implementation of neural networks successfully identified a model for material fatigue life.

  9. Emission of nanoparticles during friction stir welding (FSW) of aluminium alloys.

    PubMed

    Gomes, J F; Miranda, R M; Santos, T J; Carvalho, P A

    2014-01-01

    Friction stir welding (FSW) is now well established as a welding process capable of joining some different types of metallic materials, as it was (1) found to be a reliable and economical way of producing high quality welds, and (2) considered a "clean" welding process that does not involve fusion of metal, as is the case with other traditional welding processes. The aim of this study was to determine whether the emission of particles during FSW in the nanorange of the most commonly used aluminum (Al) alloys, AA 5083 and AA 6082, originated from the Al alloy itself due to friction of the welding tool against the item that was being welded. Another goal was to measure Al alloys in the alveolar deposited surface area during FSW. Nanoparticles dimensions were predominantly in the 40- and 70-nm range. This study demonstrated that microparticles were also emitted during FSW but due to tool wear. However, the biological relevance and toxic manifestations of these microparticles remain to be determined.

  10. Microstructural and textural evolution of AZ61 magnesium alloy sheet during bidirectional cyclic bending

    SciTech Connect

    Huo, Qinghuan; Yang, Xuyue Ma, Jijun; Sun, Huan; Qin, Jia; Jiang, Yupei

    2013-05-15

    In this work, the microstructural and textural evolution in the sheets of AZ61 magnesium alloy was studied by means of bidirectional cyclic bending for 8 passes at 623 K. The bended samples were examined by optical microscopy and electron backscatter diffraction analysis. The results showed that a gradient structure with fine grains about 3 μm in the regions near two surfaces and, in contrast, coarse grains in the middle of the sheet were formed. The evident grain refinement was attributed to twin-assisted dynamic recrystallization and continuous dynamic recrystallization induced by kink bands. The texture intensity was clearly reduced, resulting in a negative gradient distribution, with the texture intensity decreases from the center of the sheet to two surfaces. The weakened texture greatly facilitated the reduction of the yield strength. A higher fracture elongation and a slightly improved ultimate tensile strength were achieved concurrently. - Highlights: • The AZ61 Mg alloy is deformed at 623 K by bidirectional cyclic bending. • A symmetric gradient distribution of fine grains along the thickness is formed. • The basal texture in the regions near two surfaces is weakened significantly.

  11. Rate sensitivity and tension–compression asymmetry in AZ31B magnesium alloy sheet

    PubMed Central

    Kurukuri, Srihari; Worswick, Michael J.; Ghaffari Tari, Dariush; Mishra, Raja K.; Carter, Jon T.

    2014-01-01

    The constitutive response of a commercial magnesium alloy rolled sheet (AZ31B-O) is studied based on room temperature tensile and compressive tests at strain rates ranging from 10−3 to 103 s−1. Because of its strong basal texture, this alloy exhibits a significant tension–compression asymmetry (strength differential) that is manifest further in terms of rather different strain rate sensitivity under tensile versus compressive loading. Under tensile loading, this alloy exhibits conventional positive strain rate sensitivity. Under compressive loading, the flow stress is initially rate insensitive until twinning is exhausted after which slip processes are activated, and conventional rate sensitivity is recovered. The material exhibits rather mild in-plane anisotropy in terms of strength, but strong transverse anisotropy (r-value), and a high degree of variation in the measured r-values along the different sheet orientations which is indicative of a higher degree of anisotropy than that observed based solely upon the variation in stresses. This rather complex behaviour is attributed to the strong basal texture, and the different deformation mechanisms being activated as the orientation and sign of applied loading are varied. A new constitutive equation is proposed to model the measured compressive behaviour that captures the rate sensitivity of the sigmoidal stress–strain response. The measured tensile stress–strain response is fit to the Zerilli–Armstrong hcp material model. PMID:24711496

  12. Parameter Design in Fusion Welding of AA 6061 Aluminium Alloy using Desirability Grey Relational Analysis (DGRA) Method

    NASA Astrophysics Data System (ADS)

    Adalarasan, R.; Santhanakumar, M.

    2015-01-01

    In the present work, yield strength, ultimate strength and micro-hardness of the lap joints formed with Al 6061 alloy sheets by using the processes of Tungsten Inert Gas (TIG) welding and Metal Inert Gas (MIG) welding were studied for various combinations of the welding parameters. The parameters taken for study include welding current, voltage, welding speed and inert gas flow rate. Taguchi's L9 orthogonal array was used to conduct the experiments and an integrated technique of desirability grey relational analysis was disclosed for optimizing the welding parameters. The ignored robustness in desirability approach is compensated by the grey relational approach to predict the optimal setting of input parameters for the TIG and MIG welding processes which were validated through the confirmation experiments.

  13. Observations on infiltration of silicon carbide compacts with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    The melt infiltration of ceramic particulates permits an opportunity to observe such fundamental materials phenomena as nucleation, dynamic wetting and growth in constrained environments. Experimental observations are presented on the infiltration behavior and matrix microstructures that form when porous compacts of platelet-shaped single crystals of alpha- (hexagonal) silicon carbide are infiltrated with a liquid 2014 Al alloy. The infiltration process involved counter gravity infiltration of suitably tamped and preheated compacts of silicon carbide platelets under an external pressure in a special pressure chamber for a set period, then by solidification of the infiltrant metal in the interstices of the bed at atmospheric pressure.

  14. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  15. Simulation of defects in micro-deep drawing of an aluminium alloy foil

    NASA Astrophysics Data System (ADS)

    Hadi, Syamsul; YU, Hai-liang; TIEU, Kiet; Lu, Cheng

    2013-05-01

    Micro-forming refers to the application of conventional forming processes to manufacture products from ultra-thin sheet materials. While attempting to meet the increasing demand for cost-effective manufacturing of micro-formed components, it is very important to reduce the defects in the products. In this paper, we report a number of Finite Element (FE) simulations of the micro-deep drawing process with various sample thicknesses and eccentric distances. The simulations indicated that when the sample thickness is nearly equal to the gap between the plunger and the die, the sample is likely to develop fractures at the bottom corner. When the sample thickness is much smaller than the gap, wrinkling appears in the sample. If the sheet thickness is reduced, the wrinkles approach the bending zone. If the punch-die eccentricity is increased, the pressing process results in a defective product. The simulation results compared well with experimental results. This suggests that the computer simulations can be used to design future experiments.

  16. Fatigue properties of as-welded AA6005 and AA6082 aluminium alloys in T1 and T5 temper condition

    SciTech Connect

    Ranes, M.; Kluken, A.O.; Midling, O.T.

    1996-12-31

    The present investigation was undertaken to determine the as-welded fatigue properties of AA6005 and AA6082 aluminium alloys in the T1 and T5 temper conditions. Extruded flat bars of the base materials were welded by means of the Metal Inert Gas (MIG), Friction Stir and Plasma-keyhole techniques. The latter technique was only employed for alloy AA6005. The weldments were subsequently fatigue tested at a load ratio of 0.5. The results revealed that the friction stir welds had fatigue properties superior to both the MIG and Plasma-keyhole welds. For alloy AA6005 the fatigue properties of the friction stir weld was close to the base material properties. The shortest fatigue life was exhibited by the MIG welds. The fatigue strength of these weldments appear to be affected by the base metal temper condition. For this reason, MIG welds on alloy AA6082 should be performed in the T5 temper condition, while alloy AA6005 should be welded in the T1 temper condition. Plasma-keyhole welds should be performed on T1 tempered material rather than on T5 tempered material. Repair welding of MIG welds on the T1 tempered base material resulted in improved fatigue properties of AA6082 weldments, while the fatigue strength of AA6005 weldments remained unaffected. The fatigue properties of MIG welds in alloy AA6082 correspond well with the static strength properties.

  17. Investigation of Problems Associated with the Use of Alloyed Molybdenum Sheet in Structures at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Mathauser, Eldon E.; Stein, Bland A.; Rummler, Donald R.

    1960-01-01

    The results of an experimental study to explore the capabilities and limitations of thin Mo-0.5Ti molybdenum-alloy sheet for structural applications at high temperatures are presented. Evaluation tests at temperatures ranging from room temperature,to 3000 F were made on resistance-welded corrugated-core sandwiches that were coated with a commercially available oxidation resistant coating known as W-2 and on coated oxidation and tensile specimens. The performance of the corrugated-core sandwiches in compressive strength and static oxidation tests, tensile properties of the coated molybdenum sheet, and the life of the coated specimens in static oxidation tests are given. A description of the equipment and procedures utilized in performing the evaluation tests is included.

  18. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    SciTech Connect

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-17

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the 'hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  19. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    NASA Astrophysics Data System (ADS)

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-01

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the `hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  20. Rupture Strength of Several Nickel-base Alloys in Sheet Form

    NASA Technical Reports Server (NTRS)

    Dance, James H; Clauss, Francis J

    1957-01-01

    The 100-hour rupture strengths of Inconel X, Inconel 700, Incoloy 901, Refractaloy 26, and R-235 at 1200 and 1350 F. in both the annealed and heat-treated conditions were determined. Inconel 700 had the highest rupture strength at both temperatures; Incoloy 901 was second strongest at 1200 F, and R-235 second strongest at 1350 F. With the exception of Incoloy 901, ductility was low. Photomicrographs show that fractures are through the grain boundaries. Results are compared with published data for other sheet alloys and bar stock.

  1. STRUCTURE AND HIGH-FIELD PERFORMANCE OF JELLY ROLL PROCESSED Nb{sub 3}Sn WIRES USING Sn-Ta AND Sn-Ti BASED ALLOY SHEET

    SciTech Connect

    Tachikawa, K.; Tsuyuki, T.; Hayashi, Y.; Nakata, K.; Takeuchi, T.

    2008-03-03

    Sn-Ta based alloy buttons of different compositions were prepared by the melt diffusion process among constituent metal powders, and then pressed into plates. Meanwhile Sn-Ti based alloy plates were sliced from the melt and cast ingot. Resulting Sn-based alloy plates were rolled into thin sheets. The Sn-based alloy sheet was laminated with a Nb sheet, and wound into a Jelly Roll (JR) composite. The composite was encased in a sheath, and fabricated into a thin wire followed by the heat treatment. The application of hydrostatic extrusion is useful at the initial stage of the fabrication. The JR wires using Sn-Ta and Sn-Ti based alloy sheets show a non-Cu J{sub c} of {approx}250 A/mm{sup 2} and {approx}150 A/mm{sup 2} at 20 T and 22 T, respectively, at 4.2 K. It has been found that the Nb impregnates into the Sn-based alloy layers during the reaction, and Nb{sub 3}Sn layers are synthesized by the mutual diffusion between the Nb sheet and the Sn-based alloy sheet without formation of voids. Sn-Ti based alloy sheets are attractive due to their easiness of mass production. Structure and high-field performance of JR processed Nb{sub 3}Sn wires prepared from Sn-based alloy sheets with different compositions are compared in this article.

  2. Aluminium plasmonics

    SciTech Connect

    Gerard, Davy; Gray, Stephen K.

    2014-12-15

    In this study, we present an overview of 'aluminium plasmonics', i.e. the study of both fundamental and practical aspects of surface plasmon excitations in aluminium structures, in particular thin films and metal nanoparticles. After a brief introduction noting both some recent and historical contributions to aluminium plasmonics, we discuss the optical properties of aluminium and aluminium nanostructures and highlight a few selected studies in a host of areas ranging from fluorescence to data storage.

  3. Aluminium plasmonics

    NASA Astrophysics Data System (ADS)

    Gérard, Davy; Gray, Stephen K.

    2015-05-01

    We present an overview of ‘aluminium plasmonics’, i.e. the study of both fundamental and practical aspects of surface plasmon excitations in aluminium structures, in particular thin films and metal nanoparticles. After a brief introduction noting both some recent and historical contributions to aluminium plasmonics, we discuss the optical properties of aluminium and aluminium nanostructures and highlight a few selected studies in a host of areas ranging from fluorescence to data storage.

  4. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  5. Porosity evolution in additively manufactured aluminium alloy during high temperature exposure

    NASA Astrophysics Data System (ADS)

    Bai, J.; Ding, H. L.; Gu, J. L.; Wang, X. S.; Qiu, H.

    2017-01-01

    A 2319 aluminum alloy is deposited by the Wire+Arc Additive Manufacturing technology with Cold Metal Transfer process. Porosity that are both existing in the as-deposited and as-heat treated state metal are revealed by optical microscopy and quantitatively analyzed. It explains the reason why the newly initiated pores are easily tend to gather between each layer around the fusion line zone for the WAAM metal after heat treatment. The inner morphology of the pores are demonstrated by Scanning Electron Microscopy. Porosity evolution and distribution during high temperature exposure are demonstrated. Thus two porosity growth and number increase mechanisms are proposed eventually, providing theoretical basis for related material design and process optimization.

  6. Investigation of surface finishing of carbon based coated tools for dry deep drawing of aluminium alloys

    NASA Astrophysics Data System (ADS)

    Steiner, J.; Andreas, K.; Merklein, M.

    2016-11-01

    Global trends like growing environmental awareness and demand for resource efficiency motivate an abandonment of lubricants in metal forming. However, dry forming evokes increased friction and wear. Especially, dry deep drawing of aluminum alloys leads to intensive interaction between tool and workpiece due to its high adhesion tendency. One approach to improve the tribological behavior is the application of carbon based coatings. These coatings are characterized by high wear resistance. In order to investigate the potential of carbon based coatings for dry deep drawing, friction and wear behavior of different coating compositions are evaluated in strip drawing tests. This setup is used to model the tribological conditions in the flange area of deep drawing operations. The tribological behavior of tetrahedral amorphous (ta-C) and hydrogenated amorphous carbon coatings with and without tungsten modification (a-C:H:W, a-C:H) is investigated. The influence of tool topography is analyzed by applying different surface finishing. The results show reduced friction with decreased roughness for coated tools. Besides tool topography the coating type determines the tribological conditions. Smooth tools with ta-C and a-C:H coatings reveal low friction and prevent adhesive wear. In contrast, smooth a-C:H:W coated tools only lead to slight improvement compared to rough, uncoated specimen.

  7. Elemental electron energy loss mapping of a precipitate in a multi-component aluminium alloy.

    PubMed

    Mørtsell, Eva A; Wenner, Sigurd; Longo, Paolo; Andersen, Sigmund J; Marioara, Calin D; Holmestad, Randi

    2016-07-01

    The elemental distribution of a precipitate cross section, situated in a lean Al-Mg-Si-Cu-Ag-Ge alloy, has been investigated in detail by electron energy loss spectroscopy (EELS) and aberration corrected high angle annular dark field scanning transmission electron microscopy (HAADF-STEM). A correlative analysis of the EELS data is connected to the results and discussed in detail. The energy loss maps for all relevant elements were recorded simultaneously. The good spatial resolution allows elemental distribution to be evaluated, such as by correlation functions, in addition to being compared with the HAADF image. The fcc-Al lattice and the hexagonal Si-network within the precipitates were resolved by EELS. The combination of EELS and HAADF-STEM demonstrated that some atomic columns consist of mixed elements, a result that would be very uncertain based on one of the techniques alone. EELS elemental mapping combined with a correlative analysis have great potential for identification and quantification of small amounts of elements at the atomic scale.

  8. The effect of welding parameters on surface quality of AA6351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Yacob, S.; MAli, M. A.; Ahsan, Q.; Ariffin, N.; Ali, R.; Arshad, A.; Wahab, M. I. A.; Ismail, S. A.; Roji, NS M.; Din, W. B. W.; Zakaria, M. H.; Abdullah, A.; Yusof, M. I.; Kamarulzaman, K. Z.; Mahyuddin, A.; Hamzah, M. N.; Roslan, R.

    2015-12-01

    In the present work, the effects of gas metal arc welding-cold metal transfer (GMAW-CMT) parameters on surface roughness are experimentally assessed. The purpose of this study is to develop a better understanding of the effects of welding speed, material thickness and contact tip to work distance on the surface roughness. Experiments are conducted using single pass gas metal arc welding-cold metal transfer (GMAW-CMT) welding technique to join the material. The material used in this experiment was AA6351 aluminum alloy with the thickness of 5mm and 6mm. A Mahr Marsuft XR 20 machine was used to measure the average roughness (Ra) of AA6351 joints. The main and interaction effect analysis was carried out to identify process parameters that affect the surface roughness. The results show that all the input process parameters affect the surface roughness of AA6351 joints. Additionally, the average roughness (Ra) results also show a decreasing trend with increased of welding speed. It is proven that gas metal arc welding-cold metal transfer (GMAW-CMT)welding process has been successful in term of providing weld joint of good surface quality for AA6351 based on the low value surface roughness condition obtained in this setup. The outcome of this experimental shall be valuable for future fabrication process in order to obtained high good quality weld.

  9. Prediction of the Properties of Heat-Affected Zone of Welded Joints of Sheets from Aluminum Alloys with Structured Surface

    NASA Astrophysics Data System (ADS)

    Mikhailov, V. G.

    2016-05-01

    Welded joints of light structured sheets from aluminum alloy EN AW-6181-T4 (DIN EN 515) of the Al - Si - Mg system are studied. The welding is performed in an argon environment with a short arc by the method of cold metal transfer (CMT®). The results of the study are used in an amended Leblond model for describing the variation of the properties of the heat-affected zone of welded joints of structured sheets.

  10. Comparison of isothermal and cyclic oxidation behavior of twenty-five commercial sheet alloys at 1150 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1975-01-01

    Twenty-five commercial nickel-, iron-, and cobalt-base sheet alloys incorporating chromium or chromium and aluminum additions for oxidation resistance were tested at 1150 C in air for 100 hr in both isothermal and 1-hr cyclic furnace exposures. The alloys were evaluated by sample specific weight change, by type of scale formed, by amount and type of spall, and by sample thickness change and microstructure.-

  11. A three-dimensional fully coupled thermo-mechanical model for Self-reacting Friction Stir Welding of Aluminium AA6061 sheets

    NASA Astrophysics Data System (ADS)

    Singh, Piyush; Biswas, Pankaj; Kore, Sachin D.

    2016-10-01

    In the present work a three dimensional model of self-reacting friction stir welding in aluminium alloy AA6061 has been developed based on the Computational Fluid Dynamics (CFD) approach using COMSOL Multiphysics software. The temperature dependent material properties have been incorporated in the model from available literature. A slip-stick contact between the workpiece and tool surface has been considered with the slip factor varying linearly with distance. The methodology adopted has been validated with experimental results available in the literature. The temperature distribution observed has been found to be asymmetric about the weld centre line. The maximum temperature has been observed on the advancing side of the weld. However, the temperature distribution across the thickness has been found to be almost symmetric about the mid thickness plane. An hourglass shaped temperature distribution has been observed across the cross-section of the weld. The material flow velocity distribution shows that the deformation zone is limited to a very small region around the tool.

  12. Enhancement of Formability of AA5052 Alloy Sheets by Electrohydraulic Forming Process

    NASA Astrophysics Data System (ADS)

    Ahmed, Meraj; Kumar, D. Ravi; Nabi, M.

    2017-01-01

    Formability of lightweight materials like Al and Mg alloys is a major concern for their application in automobiles. Forming limit diagram (FLD) and strain distribution are extremely useful in the assessment of overall formability of sheet metals. At very high strain rates, the deformation behavior of Al alloys and the safe forming window could be different from quasi-static conventional forming. In this paper, formability of Al 5052 alloy sheets of 0.5 mm thickness has been assessed in electrohydraulic forming (EHF) in terms of FLD and strain distribution and compared with formability in conventional forming by punch-stretching experiments. EHF is a high strain rate forming process which utilizes energy released from a capacitor bank to generate shockwaves in a fluid medium. Experiments have been conducted at different energy levels to identify the highest safe strains in different modes of deformation. From the experimental results, it has been observed that the limit strains increased by nearly 45-50% in all the three regions of the FLD (tension-tension, plane strain and tension compression). Unlike in the case of conventional forming, no clear necking due to strain localization has been observed prior to failure due to very high strain rates of the order of 103/s. The strain distribution has been found to be more uniform in the case of EHF with a single strain peak at the pole. Absence of friction in EHF also leads to higher degree of biaxiality leading to higher limit strains in biaxial tension. In the case of EHF, the effective strain and hardness are maximum at the pole and their variation correlated well with the findings from the strain distribution analysis. In all modes of deformation, the features of fractured surface in EHF appeared different from a normal ductile failure.

  13. Enhancement of Formability of AA5052 Alloy Sheets by Electrohydraulic Forming Process

    NASA Astrophysics Data System (ADS)

    Ahmed, Meraj; Kumar, D. Ravi; Nabi, M.

    2016-11-01

    Formability of lightweight materials like Al and Mg alloys is a major concern for their application in automobiles. Forming limit diagram (FLD) and strain distribution are extremely useful in the assessment of overall formability of sheet metals. At very high strain rates, the deformation behavior of Al alloys and the safe forming window could be different from quasi-static conventional forming. In this paper, formability of Al 5052 alloy sheets of 0.5 mm thickness has been assessed in electrohydraulic forming (EHF) in terms of FLD and strain distribution and compared with formability in conventional forming by punch-stretching experiments. EHF is a high strain rate forming process which utilizes energy released from a capacitor bank to generate shockwaves in a fluid medium. Experiments have been conducted at different energy levels to identify the highest safe strains in different modes of deformation. From the experimental results, it has been observed that the limit strains increased by nearly 45-50% in all the three regions of the FLD (tension-tension, plane strain and tension compression). Unlike in the case of conventional forming, no clear necking due to strain localization has been observed prior to failure due to very high strain rates of the order of 103/s. The strain distribution has been found to be more uniform in the case of EHF with a single strain peak at the pole. Absence of friction in EHF also leads to higher degree of biaxiality leading to higher limit strains in biaxial tension. In the case of EHF, the effective strain and hardness are maximum at the pole and their variation correlated well with the findings from the strain distribution analysis. In all modes of deformation, the features of fractured surface in EHF appeared different from a normal ductile failure.

  14. Processing and microstructure of Nb-1 percent Zr-0.1 percent C alloy sheet

    NASA Technical Reports Server (NTRS)

    Uz, Mehmet; Titran, Robert H.

    1992-01-01

    A systematic study was carried out to evaluate the effects of processing on the microstructure of Nb-1 wt. pct. Zr-0.1 wt. pct. C alloy sheet. The samples were fabricated by cold rolling different sheet bars that were single-, double- or triple-extruded at 1900 K. Heat treatment consisted on one- or two-step annealing of different samples at temperatures ranging from 1350 to 1850 K. The assessment of the effects of processing on microstructure involved characterization of the precipitates including the type, crystal structure, chemistry and distribution within the material as well as an examination of the grain structure. A combination of various analytical and metallographic techniques were used on both the sheet samples and the residue extracted from them. The results show that the relatively coarse orthorhombic Nb2C carbides in the as-rolled samples transformed to rather fine cubic monocarbides of Nb and Zr with varying Zr/Nb ratios upon subsequent heat treatment. The relative amount of the cubic carbides and the Zr/Nb ratio increased with increasing number of extrusions prior to cold rolling. Furthermore, the size and the aspect ratio of the grains appear to be strong functions of the processing history of the material. These and other results obtained will be presented with the emphasis on a possible relationship between processing and microstructure.

  15. Determination of forming limit diagrams of AA6013-T6 aluminum alloy sheet using a time and position dependent localized necking criterion

    NASA Astrophysics Data System (ADS)

    Dicecco, S.; Butcher, C.; Worswick, M.; Boettcher, E.; Chu, E.; Shi, C.

    2016-11-01

    The forming limit behaviour of AA6013-T6 aluminium alloy sheet was characterized under isothermal conditions at room temperature (RT) and 250°C using limiting dome height (LDH) tests. Full field strain measurements were acquired throughout testing using in situ stereoscopic digital image correlation (DIC) techniques. Limit strain data was generated from the resulting full field strain measurements using two localized necking criteria: ISO12004- 2:2008 and a time and position dependent criterion, termed the “Necking Zone” (NZ) approach in this paper, introduced by Martinez-Donaire et al. (2014). The limit strains resulting from the two localization detection schemes were compared. It was found that the ISO and NZ limit strains at RT are similar on the draw-side of the FLD, while the NZ approach yields a biaxial major limit strain 14.8% greater than the ISO generated major limit strain. At 250°C, the NZ generated major limit strains are 31-34% greater than the ISO generated major limit strains for near uniaxial, plane strain and biaxial loading conditions, respectively. The significant variance in limit strains between the two methodologies at 250°C highlights the need for a validation study regarding warm FLC determination.

  16. Identification of heat treatments for better formability in an aluminum-lithium alloy sheet

    NASA Astrophysics Data System (ADS)

    Bairwa, M. L.; Desai, Sharvari G.; Date, P. P.

    2005-10-01

    Research in the weight of an automobile is a continuous process among auto manufacturers. The “body in white” (BIW, i.e., the body of the car) deserves attention, being a major contributor to the weight of the vehicle. By virtue of a high strength to weight ratio (density smaller than aluminum) and a higher Young’s modulus than aluminum, aluminum-lithium alloy sheet appears to hold promise as an autobody material. Because auto components are required in large numbers and are formed at room temperature, formability under these conditions becomes significant. Aluminum-lithium alloys acquire, because of aging over a short period of time, a good amount of strength and hence dent resistance. In principle, they can be given, through suitable heat treatments, a high formability as well as dent resistance, i.e., an ideal combination of properties. To this end, tensile properties have been determined for a number of heat treatments comprising three different solutionizing temperatures and for three aging times at each of the three aging temperatures. Considerable influence of heat treatment was observed on the mechanical properties (which in turn characterize both formability and dent resistance), such as the strain hardening exponent, average normal anisotropy, yield stress, ultimate tensile stress, and percentage elongation to failure. For each property, the best three heat treatments leading to a high formability were identified. Consequently, heat treatments that imparted the greatest formability for processes such as deep drawing and stretch forming have been identified. The investigations show that the best heat treatment for one property may not be the best for another property, calling for a compromise to obtain the most practicable heat treatment schedule. Results shed light on not only the biaxial formability but also springback behavior that is important in the BIW components. Further, the properties obtained from the heat treatment giving good formability

  17. Effects of processing parameters on the extrusion by continuous variable cross-section direct extrusion with 7A09 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Li, Feng; Wu, Hongbin; Qin, Minghan

    2016-02-01

    In order to study the effects of processing parameters on the continuous variable cross-section direct extrusion (CVCDE), taking 7A09 aluminium alloy for example, the extrusion speed and forming temperature and the friction factor as key processing parameters are applied to research by finite element (FE) simulation. The research result showed that the extrusion speed had a significant influence on the maximum temperature of the billet, at the same time, both decreasing the friction factor and increasing forming temperature within a certain range were beneficial to reduce extrusion load. Both forming temperature and the extrusion speed were inversely linked to extrusion load, but the friction factor was directly proportional to extrusion load. Forming temperature had a far more important influence on extrusion load by comparison: when forming temperature increased from 380∘ to 430∘C, the peak value of extrusion load decreased by 25.6% and the flow uniformity of extruded product got improved. The process window based on both the press limit and surface defects limit was established and the most reasonable forming temperature was 405∘C under this process condition, which provided theoretical basis for formulation process of 7A09 aluminium alloy on the CVCDE extrusion.

  18. Microstructural Changes and Estimated Strengthening Contributions in a Gamma Alloy Ti-45Al-5Nb Pack-Rolled Sheet (Preprint)

    DTIC Science & Technology

    2009-04-01

    of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation and...Ti-45Al-5Nb alloy, which is a result of the Nb-induced phase-boundary shifts. 15. SUBJECT TERMS gamma- titanium aluminide , Ti-45Al-5Nb, pack...sheets made of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation

  19. In-process tool force and rotation variation to control sheet thickness change in friction stir welding of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Buffa, Gianluca; Fratini, Livan; Simoncini, Michela; Forcellese, Archimede

    2016-10-01

    Two different in-process control strategies, developed in order to produce sound joints in AZ31 magnesium alloy by Friction Stir Welding on sheet blanks with a non-uniform thickness, are presented and compared. To this purpose, sheets with dip or hump were machined and welded by either changing the rotational speed or the tool plunging in order to keep constant the vertical force occurring during welding. The mechanical strength of the joints was measured in the zones where the sheets before welding were characterised by different thicknesses. The sheets welded by the two different strategies are characterized by very similar ultimate tensile strength values. Finally, the results showed that the two approaches permit to successfully weld sheets with non-uniform thickness with a reduced loss in the mechanical strength.

  20. Design and operation of an aluminium alloy tank using doped Na3AlH6 in kg scale for hydrogen storage

    NASA Astrophysics Data System (ADS)

    Urbanczyk, R.; Peinecke, K.; Meggouh, M.; Minne, P.; Peil, S.; Bathen, D.; Felderhoff, M.

    2016-08-01

    In this publication the authors present an aluminium alloy tank for hydrogen storage using 1921 g of Na3AlH6 doped with 4 mol% of TiCl3 and 8 mol% of activated carbon. The tank and the heat exchangers are manufactured by extrusion moulding of Al-Mg-Si based alloys. EN AW 6082 T6 alloy is used for the tank and a specifically developed alloy with a composition similar to EN AW 6060 T6 is used for the heat exchangers. The three heat exchangers have a corrugated profile to enhance the surface area for heat transfer. The doped complex hydride Na3AlH6 is densified to a powder density of 0.62 g cm-3. The hydrogenation experiments are carried out at 2.5 MPa. During one of the dehydrogenation experiments approximately 38 g of hydrogen is released, accounting for gravimetric hydrogen density of 2.0 mass-%. With this tank 15 hydrogenation and 16 dehydrogenation tests are carried out.

  1. Material characterization and finite element simulations of aluminum alloy sheets during non-isothermal forming process

    NASA Astrophysics Data System (ADS)

    Zhang, Nan

    The utilization of more non-ferrous materials is one of the key factors to succeed out of the constantly increasing demand for lightweight vehicles in automotive sector. Aluminum-magnesium alloys have been identified as the most promising substitutions to the conventional steel without significant compromise in structural stiffness and strength. However, the conventional forming methods to deform the aluminum alloy sheets are either costly or insufficient in formability which limit the wide applications of aluminum alloy sheets. A recently proposed non-isothermal hot stamping approach, which is also referred as Hot Blank - Cold Die (HB-CD) stamping, aims at fitting the commercial grade aluminum alloy sheets, such as AA5XXX and AA7XXX, into high-volume and cost-effective production for automotive sector. In essence, HB-CD is a mutation of the conventional hot stamping approach for boron steel (22MnB5) which deforms the hot blank within the cold tool set. By elevating the operation temperature, the formability of aluminum alloy sheets can be significantly improved. Meanwhile, heating the blank only and deforming within the cold tool sets allow to reduce the energy and time consumed. This research work aims at conducting a comprehensive investigation of HB-CD with particular focuses on material characterization, constitutive modeling and coupled thermo-mechanical finite element simulations with validation. The material properties of AA5182-O, a popular commercial grade of aluminum alloy sheet in automotive sector, are obtained through isothermal tensile testing at temperatures from 25° to 300°, covering a quasi-static strain-rate range (0.001--0.1s-1). As the state-of-the-art non-contact strain measurement technique, digital image correlation (DIC) system is utilized to evaluate the stress-strain curves as well as to reveal the details of material deformation with full-field and multi-axis strain measurement. Material anisotropy is characterized by extracting the

  2. Formability analysis of aluminum alloy sheets at elevated temperatures with numerical simulation based on the M-K method

    SciTech Connect

    Bagheriasl, Reza; Ghavam, Kamyar; Worswick, Michael

    2011-05-04

    The effect of temperature on formability of aluminum alloy sheet is studied by developing the Forming Limit Diagrams, FLD, for aluminum alloy 3000-series using the Marciniak and Kuczynski technique by numerical simulation. The numerical model is conducted in LS-DYNA and incorporates the Barlat's YLD2000 anisotropic yield function and the temperature dependant Bergstrom hardening law. Three different temperatures; room temperature, 250 deg. C and 300 deg. C, are studied. For each temperature case, various loading conditions are applied to the M-K defect model. The effect of the material anisotropy is considered by varying the defect angle. A simplified failure criterion is used to predict the onset of necking. Minor and major strains are obtained from the simulations and plotted for each temperature level. It is demonstrated that temperature improves the forming limit of aluminum 3000-series alloy sheet.

  3. Bending Tests of Circular Cylinders of Corrugated Aluminum-alloy Sheet

    NASA Technical Reports Server (NTRS)

    Buckwalter, John C; Reed, Warren D; Niles, Alfred S

    1937-01-01

    Bending tests were made of two circular cylinders of corrugated aluminum-alloy sheet. In each test failure occurred by bending of the corrugations in a plane normal to the skin. It was found, after analysis of the effect of short end bays, that the computed stress on the extreme fiber of a corrugated cylinder is in excess of that for a flat panel of the same basic pattern and panel length tested as a pin-ended column. It is concluded that this increased strength was due to the effects of curvature of the pitch line. It is also concluded from the tests that light bulkheads closely spaced strengthen corrugated cylinders very materially.

  4. Damage and Failure Analysis of AZ31 Alloy Sheet in Warm Stamping Processes

    NASA Astrophysics Data System (ADS)

    Zhao, P. J.; Chen, Z. H.; Dong, C. F.

    2016-07-01

    In this study, a combined experimental-numerical investigation on the failure of AZ31 Mg alloy sheet in the warm stamping process was carried out based on modified GTN damage model which integrated Yld2000 anisotropic yield criterion. The constitutive equations of material were implemented into a VUMAT subroutine for solver ABAQUS/Explicit and applied to the formability analysis of mobile phone shell. The morphology near the crack area was observed using SEM, and the anisotropic damage evolution at various temperatures was simulated. The distributions of plastic strain, damage evolution, thickness, and fracture initiation obtained from FE simulation were analyzed. The corresponding forming limit diagrams were worked out, and the comparison with the experimental data showed a good agreement.

  5. Simulations of Forming Limit Diagrams for the Aluminum Sheet Alloy 5754CC

    SciTech Connect

    Dasappa, Prasad; Inal, Kaan; Mishra, Raja

    2010-06-15

    In this paper, the capability of the four different yield functions to predict forming limit diagrams of continuous cast AA-5754 Aluminum sheet have been compared with focus on the differences in the predicted limit strains based on the method of determining the yield function parameters that do not employ a linear transformation tensor on the stress tensor. The yield functions proposed by Hill (1948, 1990 and 1993) and Barlat (1989), which have been successfully used to predict material anisotropy in aluminum alloys in the literature, have been considered in this study. The forming limit diagrams (FLDs) have been calculated numerically based on these yield functions together with the Marciniak-Kuczynski (M-K) approach.

  6. Pulse current assisted drawability of AZ31B magnesium alloy sheets

    NASA Astrophysics Data System (ADS)

    Song, J. H.; Choi, S.; Kang, M. J.; Kim, D.; Lee, M.-G.; Lim, C. Y.

    2016-11-01

    The thermal effect and athermal effect such as electro-plastic effect of metallic materials induced by high density current can dramatically reduce the flow stress, which is beneficial to the forming process of less formable metal. In this paper, pulse current-assisted deep drawing of the magnesium alloy is proposed due to lower energy consumption and higher efficiency. In this process, the metal sheet is designed in series in a pulse current circuit and heated directly by the pulse current. In addition, the insulated mould is employed to avoid the current leaking. Experiments were conducted to demonstrate the feasibility and advantages of the proposed process. An experimental process system was established and the electrical-assisted Erichsen cupping tests and rectangular cup drawing tests were performed. The experiments showed that the forming load was reduced and the cupping height and associated principal strains were increased in the Erichsen cupping and deep drawing process assisted by high-density electric current.

  7. Elasto-Plasticity Behavior of Type 5000 and 6000 Aluminum Alloy Sheets and Its Constitutive Modeling

    SciTech Connect

    Tamura, Shohei; Sumikawa, Satoshi; Hamasaki, Hiroshi; Yoshida, Fusahito; Uemori, Takeshi

    2010-06-15

    To examine the deformation characteristic of type 5000 and 6000 aluminum alloy sheets, uniaxial tension, biaxial stretching and in-plane cyclic tension-compression experiments were performed, and from these, r-values (r{sub 0}, r{sub 45} and r{sub 90}), yield loci and cyclic stress-strain responses were obtained. For the accurate description of anisotropies of the materials, high-ordered anisotropic yield functions, such as Gotoh's biquadratic yield function and Barlat's Yld2000-2d, are necessary. Furthermore, for the simulation of cyclic behavior, an advanced kinematic hardening model, such as Yoshida-Uemori model (Y-U model), should be employed. The effect of the selection of material models on the accuracy of the springback prediction was discussed by performing hat bending FE simulation using several yield functions and two types of hardening laws (the isotropic hardening model and Y-U model).

  8. High Rotation Speed Friction Stir Welding for 2014 Aluminum Alloy Thin Sheets

    NASA Astrophysics Data System (ADS)

    Chen, Shujin; Zhou, Yang; Xue, Junrong; Ni, Ruiyang; Guo, Yue; Dong, Jianghui

    2017-02-01

    In this study, 2014 aluminum alloy sheets with 1 mm thickness are welded successfully by friction stir welding (FSW) robot under the condition of high rotation speed. When the high rotation speed of 10,000-16,500 rpm is applied, the lower axial pressure (less than 200 N) is obtained, which reduces stiffness requirements for equipment. Welding deformation is inevitable because high rotation speed can easily result in rapid heating rate and uneven heat input. The welding distortion caused by two cooling methods is measured, respectively, by laser range finder. The experimental results show that the welding distortion is smaller under the condition of water cooling. When the rotation speed is up to 15,000 rpm and welding speed 50-170 mm/min, the whole welding process is controllable. Under the higher rotation speed condition, the welding defects disappear gradually and more stable mechanical properties can be obtained up to 75% of base metal (ω = 16,000 rpm, ν = 110 mm/min). The results of different welding parameters demonstrate that the high rotation speed can increase material mixing and reduce the axial force (z force), and it can benefit lightweight sheet welding by using FSW robot.

  9. High Rotation Speed Friction Stir Welding for 2014 Aluminum Alloy Thin Sheets

    NASA Astrophysics Data System (ADS)

    Chen, Shujin; Zhou, Yang; Xue, Junrong; Ni, Ruiyang; Guo, Yue; Dong, Jianghui

    2017-03-01

    In this study, 2014 aluminum alloy sheets with 1 mm thickness are welded successfully by friction stir welding (FSW) robot under the condition of high rotation speed. When the high rotation speed of 10,000-16,500 rpm is applied, the lower axial pressure (less than 200 N) is obtained, which reduces stiffness requirements for equipment. Welding deformation is inevitable because high rotation speed can easily result in rapid heating rate and uneven heat input. The welding distortion caused by two cooling methods is measured, respectively, by laser range finder. The experimental results show that the welding distortion is smaller under the condition of water cooling. When the rotation speed is up to 15,000 rpm and welding speed 50-170 mm/min, the whole welding process is controllable. Under the higher rotation speed condition, the welding defects disappear gradually and more stable mechanical properties can be obtained up to 75% of base metal (ω = 16,000 rpm, ν = 110 mm/min). The results of different welding parameters demonstrate that the high rotation speed can increase material mixing and reduce the axial force (z force), and it can benefit lightweight sheet welding by using FSW robot.

  10. Deformation Behaviors of HIPped Foil Compared with Those of Sheet Titanium Alloys

    NASA Technical Reports Server (NTRS)

    Castelli, Michael G.

    1999-01-01

    Micromechanics-based modeling of composite material behaviors requires an accurate assessment of the constituent properties and behaviors. For the specific case of continuous-fiber-reinforced metal matrix composites (MMC's) manufactured from a foil/fiber/foil process, much emphasis has been placed on characterizing foil-based matrix materials that have been fabricated in the same way as the composite. Such materials are believed to yield mechanical properties and behaviors that are representative of the matrix constituent within the composite (in situ matrix). Therefore, these materials are desired for micromechanics modeling input. Unfortunately, such foils are extremely expensive to fabricate and procure because of the labor-intensive rolling process needed to produce them. As a potential solution to this problem that would maintain appropriately representative in situ properties, the matrix constituent could be characterized with sheet-based materials, which are considerably less expensive to manufacture than foils, are more readily procured, and result in fewer plies to obtain a desired panel thickness. The critical question is, however, does the consolidated sheet material exhibit the same properties and behaviors as do the consolidated foils? Researchers at NASA Lewis Research Center's Life Prediction Branch completed a detailed experimental investigation to answer this question for three titanium alloys commonly used in metal matrix composite form.

  11. Measurement and analysis of critical CTOA for an aluminum alloy sheet

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Sutton, M. A.; Newman, J. C., Jr.; Bigelow, C. A.

    1993-01-01

    The stable tearing behavior of thin sheets of 2024-T3 aluminum alloy was investigated for middle crack tension, M(T), and compact tension, C(T), specimens. The surface crack-tip opening angle (CTOA), applied loads, crack extension, and local displacements were measured. A critical CTOA fracture criterion was incorporated into a two-dimensional, elastic plastic finite element code and used to simulate the experimental fracture behavior. The CTOA measurements and observations of the fracture surfaces have shown that large values for surface CTOA were observed for small crack extensions (less than the sheet thickness); substantial tunneling of the crack was associated with small crack extensions; crack tunneling in the M(T) specimen was less than that observed in the C(T) configuration; for larger crack extensions, the measured CTOA values were determined to be approximately 6 degrees for both the M(T) and C(T) configuration; and for larger crack extensions, crack tunneling remained constant. The two-dimensional finite element predictions of fracture behavior assumed a constant critical CTOA value of 6 degrees and accounted for local crack tip constraint with a plane strain core of elements ahead of the crack tip. The plane strain core extended 5 mm above the crack plane. The simulations were within +/- 4 percent of the maximum applied load for the C(T) tests within 2 percent for the M(T) tests.

  12. Optimization of Rolling Condition for ZK61 Alloy Sheets via Microstructure and Mechanical Property Analysis

    NASA Astrophysics Data System (ADS)

    Zhang, Wencong; Wang, Wenke; Chen, Wenzhen; Wang, Erde

    2016-12-01

    To explore the proper rolling parameters for industrial sheet fabrication, hot-extruded ZK61 magnesium alloy sheets with 2 mm thickness were fabricated by multi-pass hot rolling at gradually decreasing temperature with 20, 30 and 40% thickness reduction ratios. As the rolling proceeded, the extent of grain size refinement as well as microstructure uniformity was improved continuously via multiple dynamic recrystallization. The rolling deformation resulted in the formation of a strong (0002) basal texture accompanied by the increasing of (0002) pole intensity along TD but the decreasing of that along RD. Tensile tests at room temperature revealed that the enhancements of mechanical properties and its isotropy in RD-TD plane were attributed to both grain refinement and texture variation. The relations between microstructure and mechanical properties were discussed in detail on the basis of experiment in this article. Weighted by the microstructure and mechanical properties, the optimum rolling process was determined as the multi-pass hot rolling with 30% thickness reduction ratio for as-extruded ZK61. Under this condition, a uniform structure with a grain size of about 7.3 μm was obtained, and a comprehensive mechanical performance was achieved with yield strength of 194.1 MPa, ultimate tensile strength of 301.3 MPa and total elongation of 23%.

  13. Microstructural Inhomogeneity in Constrained Groove Pressed Cu-Zn Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Yadav, Prabhat Chand; Sinhal, Arush; Sahu, Sandeep; Roy, Abir; Shekhar, Shashank

    2016-07-01

    Severe plastic deformation (SPD) is routinely employed to modify microstructure to obtain improved mechanical properties, particularly strength. Constrained groove pressing (CGP) is one of the SPD techniques that has gained prominence recently. However, the efficacy of the method in terms of homogeneity of microstructure and properties has not been well explored. In this work, we examine the microstructure and mechanical properties of CGP processed Cu -Zn alloy sheet and also explore homogeneity in their characteristics. We found that CGP is very effective in improving the mechanical properties of the alloy. Although the reduction in grain size with the number of passes in CGP is not as huge (~38 µm in annealed sample to ~10.2 µm in 1 pass sample) as is expected from a SPD technique, but there is a drastic improvement in ultimate tensile strength (~230 to ~380 MPa) which shows the effectiveness of this process. However, when mechanical properties were examined at smaller length scale using micro-indentation technique, it was found that hardness values of CGP processed samples were non-uniform along transverse direction with a distinct sinusoidal variation. Uniaxial tensile test data also showed strong anisotropy along principal directions. The cause of this anisotropy and non-uniformity in mechanical properties was found to lie in microstructural inhomogeneity which was found to exist at the length scale of the grooves of the die.

  14. Some preliminary evaluations of black coating on aluminium AA2219 alloy produced by plasma electrolytic oxidation (PEO) process for space applications

    NASA Astrophysics Data System (ADS)

    Shrestha, S.; Merstallinger, A.; Sickert, D.; Dunn, B. D.

    2003-09-01

    This paper describes the results of a study of a black coating produced on aluminium AA2219 alloy using a process that involves creation of a hard ceramic oxide layer on the surface of the alloy by plasma electrolytic oxidation (PEO) known as the 'KERONITE®' process. Coating microstructure has been examined and the coating characteristics such as porosity, hardness, adhesion and phase composition were measured. The thermo-optical properties such as solar absorptance 'as' and normal infrared emittance 'en-IR' of the coating were measured in the 'as-prepared' condition and after environmental exposures to humidity, thermal cycling and UV-radiation in vacuum and to thermal shock. Comparison was made with alternative coatings produced using standard black anodising processes. The study also looked at the cold welding and friction behaviours of the coated alloy in vacuum and in an ambient laboratory environment. Standard spacecraft materials tests were conducted on the coated disc against an AISI 52100 steel ball and also against a coated pin using a pin-on-disc apparatus. Parameters such as friction coefficient and wear depth were measured and the cold welding behaviours were investigated. Test results were compared with the data generated for NiCr plated and anodised coatings. Corrosion performance was assessed using a salt spray exposure test and using an accelerated electrochemical test method. In addition, the study looked at the effect of post coating sealing with a sol-gel solution.

  15. Differential speed rolling of twin-roll-cast 6xxx al alloy strips and its influence on the sheet formability

    NASA Astrophysics Data System (ADS)

    Son, Seong-Guk; Kim, Hong-Kyu; Cho, Jae-Hyung; Kim, Hyung-Wook; Lee, Jae-Chul

    2016-01-01

    We demonstrate the feasibility of a technique that combines twin-roll strip casting, asymmetric rolling, and subsequent heat treatment, in obtaining Al alloy sheets with high-strength/high-formability. The precipitation- hardening Al alloy sheet thus obtained exhibited an excellent formability (bar r= 1.20, Δ r = 0.17) and mechanical properties (σTS = 265 MPa, ɛ = 35%), which cannot be readily obtained via the conventional route based on direct-chill casting and heavy rolling operation. In this study, we examined the effects of the various process conditions used at different stages of the process that contribute to the development of specific textures. Simulation studies based on the generalized spherical harmonic series expansion method and the viscoplastic self-consistent (VPSC) model were conducted to arrive at a comprehensive understanding of the factors associated with the high formability realized in Al alloy sheet. It was found that specific textures evolved via twin-roll strip casting, asymmetric rolling, and heat treatment canceled out the anisotropic characteristics of the individual textures, resulting in the high sheet formability.

  16. Extraction spectrophotometric determination of vanadium in natural waters and aluminium alloys using pyridyl azo resorcinol (PAR) and iodo-nitro-tetrazolium chloride (INT).

    PubMed

    Gavazov, K; Simeonova, Z; Alexandrov, A

    2000-06-30

    Extraction-spectrophotometric methods are developed for the determination of vanadium content in natural waters and aluminium alloys. They are based on the formation and subsequent extraction into chloroform of the ternary ion association complex of V(V) with PAR and INT in the presence of CDTA and NH(4)F as masking agents. Optimum pH range of the reaction is 5.5-7.5. Maximum absorbance of the extracted complex is at 560 nm. The method for determination of V(V) in drinking waters can be successfully applied at a concentration level of 3 ppb and higher without additional pre-concentration. Among studied more than 30 foreign ions potentially present in natural waters only Ca(II) can interfere. It is removed by precipitation as CaF(2) and filtration. A 40-fold excess of V(IV) does not interfere with determination of V(V) and can also be determined indirectly (after oxidation to V(V)). The proposed method is applied to analysis of model mixtures as well as to the analysis of tap and mineral waters. Beer's law is obeyed for up to 15 mug of V(V) in 40 ml aqueous phase. The accuracy and precision are reasonable. The RSD is in the range 6.5-23.2% for determination of 6.3 ppb V(V). The procedure for analysis of aluminium alloys differs from the procedure for analysis of waters by the order of introduction of the reagents. The macrocomponent does not interfere and is not separated. Mg, Mn, Cu, Zn, Fe, Cr, Ti and Zr do not interfere. A 25-fold excess of Ni interferes. The method is tested in the analysis of reference standards containing 0.005 and 0.007% V, respectively. The RSD is 1.4%.

  17. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  18. Weld Growth Mechanisms and Failure Behavior of Three-Sheet Resistance Spot Welds Made of 5052 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Li, Yang; Yan, Fuyu; Luo, Zhen; Chao, Y. J.; Ao, Sansan; Cui, Xuetuan

    2015-06-01

    This paper investigates the weld nugget formation in three-sheet aluminum alloy resistance spot welding. The nugget formation process in three equal thickness sheets and three unequal thickness sheets of 5052 aluminum alloy were studied. The results showed that the nugget was initially formed at the workpiece/workpiece interfaces (i.e., both upper interface and lower interface). The two small nuggets then grew along the radial direction and axial direction (welding direction) as the welding time increased. Eventually, the two nuggets fused into one large nugget. During the welding process, the Peltier effect between the Cu-Al caused the shift of the nugget in the welding direction. In addition, the mechanical strength and fracture mode of the weld nuggets at the upper and lower interfaces were also studied using tensile shear specimen configuration. Three failure modes were identified, namely interfacial, mixed, and pullout. The critical welding time and critical nugget diameter corresponding to the transitions of these modes were investigated. Finally, an empirical failure load formula for three-sheet weld similar to two-sheet spot weld was developed.

  19. Comparison of isothermal and cyclic oxidation behavior of twenty-five commercial sheet alloys at 1150 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1974-01-01

    The cyclic and isothermal oxidation resistance of 25 high-temperature Ni-, Co-, and Fe-base sheet alloys after 100 hours in air at 1150 C was compared. The alloys were evaluated in terms of their oxidation, scaling, and vaporization rates and their tendency for scale spallation. These values were used to develop an oxidation rating parameter based on effective thickness change, as calculated from a mass balance. The calculated thicknesses generally agreed with the measured values, including grain boundary oxidation, to within a factor of 3. Oxidation behavior was related to composition, particularly Cr and Al content.

  20. Surface and cut-edge corrosion behavior of Zn-Mg-Al alloy-coated steel sheets as a function of the alloy coating microstructure

    NASA Astrophysics Data System (ADS)

    Oh, Min-Suk; Kim, Sang-Heon; Kim, Jong-Sang; Lee, Jae-Won; Shon, Je-Ha; Jin, Young-Sool

    2016-01-01

    The effects of Mg and Al content on the microstructure and corrosion resistance of hot-dip Zn-Mg-Al alloycoated steel sheets were investigated. Pure Zn and Zn-based alloy coatings containing Mg (0-5 wt%) and Al (0.2-55 wt%) were produced by a hot-dip galvanizing method. Mg and Al addition induced formation of intermetallic microstructures, like primary Zn, Zn/MgZn2 binary eutectic, dendric Zn/Al eutectoid, and Zn/Al/MgZn2/ternary eutectic structures in the coating layer. MgZn2-related structures (Zn/MgZn2, Zn/Al/MgZn2, MgZn2) played an important role in increasing the corrosion resistance of Zn-Mg-Al alloy-coated steel sheets. Zn-3%Mg-2.5%Al coating layer containing a large volume of lamellar-shaped Zn/MgZn2 binary eutectic structures showed the best cut-edge corrosion resistance. The analysis indicated that Mg dissolved from MgZn2 in the early stage of corrosion and migrated to the cathodic region of steel-exposed cut-edge area to form dense and ordered protective corrosion products, leading to prolonged cathodic protection of Zn-Mg-Al alloy-coated steel sheets.

  1. The effect of surface pre-conditioning treatments on the local composition of Zr-based conversion coatings formed on aluminium alloys

    NASA Astrophysics Data System (ADS)

    Cerezo, J.; Vandendael, I.; Posner, R.; de Wit, J. H. W.; Mol, J. M. C.; Terryn, H.

    2016-03-01

    This study investigates the effect of different alkaline, acidic and thermal pre-conditioning treatments applied to different Al alloy surfaces. The obtained results are compared to the characteristics of Zr-based conversion coatings that were subsequently generated on top of these substrates. Focus is laid on typical elemental distributions on the sample surfaces, in particular on the amount of precipitated functional additives such as Cu species that are present in the substrate matrix as well as in the conversion bath solutions. To this aim, Field Emission Auger Electron spectra, depth profiles and surface maps with superior local resolution were acquired and compared to scanning electron microscopy images of the sample. The results show how de-alloying processes, which occur at and around intermetallic particles in the Al matrix during typical industrial alkaline or acidic cleaning procedures, provide a significant source of crystallization cores for any following coating processes. This is in particular due for Cu-species, as the resulting local Cu structures on the surface strongly affect the film formation and compositions of state-of-the-art Zr-based films. The findings are highly relevant for industrial treatments of aluminium surfaces, especially for those that undergo corrosion protection and painting process steps prior to usage.

  2. Effect of Brake Forming in Various Tempers on the Strength of Alclad 75S-T Aluminum-alloy Sheet

    NASA Technical Reports Server (NTRS)

    Woods, Walter; Heimerl, George J

    1947-01-01

    Results are presented of tests to determine the effect of brake forming in various tempers on the strength of Alclad 75S-T aluminum alloy sheet in the direction parallel to the brake. The tensile and compressive strengths of Alclad 75S-T sheet, formed in the O and W tempers, were either increased or little affected compared with those of similarly treated unformed material. When Alclad 75S-T sheet 'as received' was formed, however, the tensile yield stress was reduced about 7 percent for the with-grain direction and 1 percent for the cross-grain direction, whereas the tensile ultimate and compressive yield stresses were increased somewhat. The elongation was always slightly reduced as a result of forming.

  3. Structural states of the material of compacts and sheets made from an Al-Cu-Li alloy with silver

    NASA Astrophysics Data System (ADS)

    Shamrai, V. F.; Grushko, O. E.; Timofeev, V. N.; Lazarev, E. M.; Klochkova, Yu. Yu.; Gordeev, A. S.

    2009-06-01

    The structure of hot-rolled sheets of V-1469 alloy of the Al-Cu-Li system with silver is studied. The sheets are prepared from ingots 70 mm in diameter by the ingot-pressed strip-hot-rolled sheet scheme. The texture of the pressed strips is characterized by the set of orientations (Bs, S, Cu) typical of thin pressed strips of aluminum alloys. During subsequent hot rolling, the Bs orientation weakens and the Cu and S orientations become more intense. This behavior indicates that a change in the crystallite orientations in the material of the sheets is controlled by a β-skeleton line in the Euler rectangle. According to the data of electron microscopic study, the main contribution to hardening during aging is made by the T1 and Θ' phases and the role of δ'-phase precipitates is insignificant. No precipitates of the T2 phase are observed. The significant anisotropy of the yield stress in the 45°-direction with respect to the rolling direction is associated with T1 and Θ'-phase precipitates.

  4. The effect of thickness on fatigue crack propagation in 7475-T731 aluminum alloy sheet

    NASA Technical Reports Server (NTRS)

    Daiuto, R. A.; Hillberry, B. M.

    1984-01-01

    Tests were conducted on three thicknesses of 7475-T731 aluminum alloy sheet to investigate the effect of thickness on fatigue crack propagation under constant amplitude loading conditions and on retardation following a single peak overload. Constant amplitude loading tests were performed at stress ratios of 0.05 and 0.75 to obtain data for conditions with crack closure and without crack closure, respectively. At both stress ratios a thickness effect was clearly evident, with thicker specimens exhibiting higher growth rates in the transition from plane strain to plane stress region. The effect of thickness for a stress ratio of 0.05 corresponded well with the fracturing mode transitions observed on the specimens. A model based on the strain energy release rate which accounted for the fracture mode transition was found to correlate the thickness effects well. The specimens tested at the stress ratio of 0.75 did not make the transition from tensile mode to shear mode, indicating that another mechanism besides crack closure or fracture mode transition was active.

  5. The Effect of Electric Current and Strain Rate on Serrated Flow of Sheet Aluminum Alloy 5754

    NASA Astrophysics Data System (ADS)

    Zhao, Kunmin; Fan, Rong; Wang, Limin

    2016-03-01

    Electrically assisted tensile tests are carried out on sheet aluminum alloy AA5754 at electric current densities ranging from 0 to 30.4 A/mm2 and strain rates ranging from 10-3 to 10-1 s-1. The strain rate sensitivity and the serrated flow behavior are investigated in accordance with dynamic strain aging mechanism. The strain rate sensitivity changes from negative to positive and keeps increasing with current density. The tendency toward serrated flow is characterized by the onset of Portevin-Le Chatelier (PLC) instabilities, which are influenced by strain rate, temperature, and electric current. The evolutions of three types of serrated flow are observed and analyzed with respect to strain rate and current density. The magnitude of serration varies with strain rate and current density. The serrated flow can be suppressed by a high strain rate, a high temperature, or a strong electric current. The threshold values of these parameters are determined and discussed. Conventional oven-heated tensile tests are conducted to distinguish the electroplasticity. The flow stress reduces more in electrically assisted tension compared to oven-heated tension at the same temperature level. The electric current helps suppress the serrated flow at the similar temperature level of oven-heating.

  6. Texture evolution of an Fe–Ni alloy sheet produced by cross accumulative roll bonding

    SciTech Connect

    Azzeddine, Hiba; Tirsatine, Kamel; Baudin, Thierry; Helbert, Anne-Laure; Brisset, François; Bradai, Djamel

    2014-11-15

    The texture evolution in an Fe–36%Ni (wt.%) alloy, severely deformed to a true strain of 4.8 by cross accumulative roll bonding, was investigated using X-ray diffraction and a visco-plastic self-consistent simulation. At the surface, the C component ((100)<011>) exhibited a strong continuous strengthening from cycles 1 to 5. At the mid-thickness region, the texture evolution appeared to be cyclic due to the cyclic nature of the imposed deformation. A copper-type texture was observed even after cycles, whereas a new major texture component named H ((012)<22{sup ¯}1>) was formed after odd cycles, with several other minor ones belonging to a (210) fiber. A significant change in the plastic anisotropy was introduced by cross accumulative roll bonding processing. - Highlight: • The texture after CARB is characterized by a typical C shear component near the surface. • The texture evolution in the mid thickness of samples seen to be cyclic • VPSC model reproduced the experimental texture in the early CARB cycle. • The CARB process can reduce the plastic anisotropy of the sheet.

  7. A microscopic study of crack initiation mechanisms in 7075 aluminum alloy sheets.

    NASA Technical Reports Server (NTRS)

    Jones, D. L.; Liebowitz, H.

    1973-01-01

    A study of the opening mode of crack initiation in 7075-T6 aluminum alloy sheets has been conducted with the aid of a scanning electron microscope. Observations were made from several orientations, including the top view of the specimen which showed the notch profile and the edge view of the specimen which showed the entire notch front along the specimen thickness. It was found that the edge view exhibited the first signs of permanent deformation at about 55% of the breaking strength. These changes took the form of deformation bands which were aligned in the direction of the tensile axis and apparently defined limiting regions of homogeneous slip. It is felt that the appearance of microcracks at loads approaching the breaking strength was of fundamental importance in the formation of the final fracture surface. Many of these microcraks were initiated at intermetallic particles and other metallurgically weak regions on the notch surface. It was also possible to correlate the strain in the notch with the stress intensity factor for the various loads. Very large plastic strains were observed on the notch tip as compared to published values of elongation at fracture for unnotched specimens.

  8. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  9. Experimental investigation on fiber and CO2 inert gas fusion cutting of AZ31 magnesium alloy sheets

    NASA Astrophysics Data System (ADS)

    Scintilla, L. D.; Tricarico, L.

    2013-03-01

    The influence of processing parameters and laser source type on cutting edge quality of AZ31 magnesium alloy sheets and differences in cutting efficiency between fiber and CO2 lasers were studied. A first part of the cutting experiments compared a fiber and CO2 laser source when cutting 1 mm thick sheets in continuous wave mode and using Argon as an assist gas. The effects of cutting speed and assist gas pressure were investigated and optimal conditions were identified. In the second part of the experimental investigation, 3.3 mm thick sheets were cut using fiber laser. Focal position and cutting speed were varied in order to detect the optimal combination of processing parameters to obtain the best edge quality. For both sheet thicknesses investigated, surface roughness, dross height, and striation pattern inclination were measured. Cutting quality assessment and classification was carried out according to UNI EN ISO 9013 standard. Results showed that productivity, process efficiency and cutting edges quality obtained using fiber lasers outperform CO2 laser performances and therefore are considered suitable for application like sheet metal trimming.

  10. Fracture behavior of large-scale thin-sheet aluminum alloy

    NASA Technical Reports Server (NTRS)

    Dewit, Roland; Fields, Richard J.; Mordfin, Leonard; Low, Samuel R.; Harne, Donald

    1994-01-01

    A series of fracture tests on large-scale, pre-cracked, aluminum alloy panels is being carried out to examine and to characterize the process by which cracks propagate and link up in this material. Extended grips and test fixtures were specially designed to enable the panel specimens to be loaded in tension, in a 1780-kN-capacity universal testing machine. Twelve panel specimens, each consisting of a single sheet of bare 2024-T3 aluminum alloy, 3988 mm high, 2286 mm wide, and 1.016 mm thick are being fabricated with simulated through-cracks oriented horizontally at mid-height. Using existing information, a test matrix has been set up that explores regions of failure that are controlled by fracture mechanics, with additional tests near the boundary between plastic collapse and fracture. In addition, a variety of multiple site damage (MSD) configurations have been included to distinguish between various proposed linkage mechanisms. All tests but one use anti-buckling guides. At this writing seven specimens have been tested. Three were fabricated with a single central crack, three others had multiple cracks on each side of the central crack, and one had a single crack but no anti-buckling guides. Each fracture event was recorded on film, video, computer, magnetic tape, and occasionally optical microscopy. The visual showed the crack tip with a load meter in the field of view, using motion picture film for one tip and SVHS video tape for the other. The computer recorded the output of the testing machine load cell, the stroke, and twelve strain gages at 1.5 second intervals. A wideband FM magnetic tape recorder was used to record data from the same sources. The data were analyzed by two different procedures: (1) the plastic zone model based on the residual strength diagram; and (2) the R-curve. The first three tests were used to determine the basic material properties, and these results were then used in the analysis of the two subsequent tests with MSD cracks. There is

  11. Forming-Limit Diagrams for Magnesium AZ31B and ZEK100 Alloy Sheets at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Antoniswamy, Aravindha R.; Carpenter, Alexander J.; Carter, Jon T.; Hector, Louis G.; Taleff, Eric M.

    2013-11-01

    Modern design and manufacturing methodologies for magnesium (Mg) sheet panels require formability data for use in computer-aided design and computer-aided engineering tools. To meet this need, forming-limit diagrams (FLDs) for AZ31B and ZEK100 wrought Mg alloy sheets were developed at elevated temperatures for strain rates of 10-3 and 10-2 s-1. The elevated temperatures investigated range from 250 to 450 °C for AZ31B and 300 to 450 °C for ZEK100. The FLDs were generated using data from uniaxial tension, biaxial bulge, and plane-strain bulge tests, all carried out until specimen rupture. The unique aspect of this study is that data from materials with consistent processing histories were produced using consistent testing techniques across all test conditions. The ZEK100 alloy reaches greater major true strains at rupture, by up to 60%, than the AZ31B alloy for all strain paths at all temperatures and strain rates examined. Formability limits decrease only slightly with a decrease in temperature, less than 30% decrease for AZ31B and less than 35% decrease for ZEK100 as the temperature decreases from 450 to 300 °C. This suggests that forming processes at 250-300 °C are potentially viable for manufacturing complex Mg components.

  12. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    PubMed

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  13. Texture gradient evolution in Al-5%Ca-5%Zn sheet alloy after tensile deformation at high superplastic strain rate

    SciTech Connect

    Perez-Prado, M.T.; Cristina, M.C.; Torralba, M.; Ruano, O.A.; Gonzalez-Doncel, G.

    1996-12-15

    Texture inhomogeneities have been found in many materials. Given the significant influence of texture in industrial processes like superplastic forming of complex-shaped components, it is important to study the evolution of texture gradients under different testing conditions, particularly at high strain rates. Strong through-thickness texture-gradients have been observed in hot rolled Al alloys. As a consequence of the severe deformation during the hot rolling process, a well defined Brass texture-component (B-orientation) {l_brace}011{r_brace}<211> develops in the mid layer. The Al-5%Ca-5%Zn sheet alloy deforms superplastically when tested uniaxially at temperatures ranging from 350 to 450 C and at strain rates between 10{sup {minus}5}s{sup {minus}1} and 10{sup {minus}2}s{sup {minus}1}. The B-orientation, however, is not present in the texture of the as-rolled material, but it appears after straining in tension along the transverse direction under certain conditions of temperature and moderately high superplastic strain rates. In this work the evolution of the through-thickness texture-gradient in the Al-5%Ca-5% Zn sheet alloy when tested uniaxially in the transverse direction is investigated. Due to the importance of high strain rates in superplastic forming processes, tests at higher strain rates than those usually reported in the literature have been conducted. Current models which predict the appearance of the B-component are criticized on the light of these new findings.

  14. Influences of process parameters on tensile strength of friction stir welded cast A319 aluminium alloy joints

    NASA Astrophysics Data System (ADS)

    Jayaraman, M.; Sivasubramanian, R.; Balasubramanian, V.; Babu, S.

    2009-04-01

    Fusion welding of cast A319 (Al-Si-Cu) alloy will lead to many problems including porosity, micro-fissuring, and hot cracking. Friction Stir Welding (FSW) can be used to weld A319 alloy without these defects. In this investigation, an attempt has been made to study the effect of FSW process parameters on the tensile strength of A319 alloy welded joints. Joints were made using different combinations of tool rotation speed, welding speed, and axial force, each at four levels. The quality of weld zone was analyzed using macrostructure and microstructure analysis. Tensile strength of the joints were evaluated and correlated with the weld zone microstructure. The joint fabricated with a 1200 rpm tool rotation speed, 40 mm/min welding speed, and 4 kN axial force showed superior tensile strength compared with the other joints.

  15. Characterization of Al2O3 in High-Strength Mo Alloy Sheets by High-Resolution Transmission Electron Microscopy.

    PubMed

    Zhou, Yucheng; Gao, Yimin; Wei, Shizhong; Hu, Yajie

    2016-02-01

    A novel type of alumina (Al2O3)-doped molybdenum (Mo) alloy sheet was prepared by a hydrothermal method and a subsequent powder metallurgy process. Then the characterization of α-Al2O3 was investigated using high-resolution transmission electron microscopy as the research focus. The tensile strength of the Al2O3-doped Mo sheet is 43-85% higher than that of the pure Mo sheet, a very obvious reinforcement effect. The sub-micron and nanometer-scale Al2O3 particles can increase the recrystallization temperature by hindering grain boundary migration and improve the tensile strength by effectively blocking the motion of the dislocations. The Al2O3 particles have a good bond with the Mo matrix and there exists an amorphous transition layer at the interface between Al2O3 particles and the Mo matrix in the as-rolled sheet. The sub-structure of α-Al2O3 is characterized by a number of nanograins in the $\\left[ {2\\bar{2}1} \\right]$ direction. Lastly, a new computer-based method for indexing diffraction patterns of the hexagonal system is introduced, with 16 types of diffraction patterns of α-Al2O3 indexed.

  16. Effect of crack deflection and branching on the R-curve behaviour of an Al-Li alloy 2090 sheet

    NASA Astrophysics Data System (ADS)

    Prasad, N. Eswara; Kamat, S. V.; Malakondaiah, G.

    1993-05-01

    The methodology to predict the increase in crack growth resistance due to crack deflection and branching is described. These procedures are discussed with respect to an Al-Li alloy 2090 sheet in T6 condition, the R-curve tests on which revealed that the crack path in L-T orientation was deflected and branched while it remained nominally straight in T-L orientation. The resistance to slow stable crack extension in L-T orientation was found to be significantly higher as compared to that in T-L orientation. Such behaviour is rationalized in terms of crack deflection and branching. The observed variation in the crack path morphology and the resulting R-curves in L-T and T-L orientations can be understood in terms of the microstructural features of the alloy.

  17. Microstructural evolution and age hardening in aluminium alloys: Atom probe field-ion microscopy and transmission electron microscopy studies

    SciTech Connect

    Ringer, S.P.; Hono, K.

    2000-02-01

    This paper examines the microstructural evolution in selected aluminum alloys based on commercial age hardenable 2000, 6000, and 7000 series alloys. Atom probe field-ion microscopy and transmission electron microscopy have been used to examine the effects of microalloying and the origins of hardening. The combined application of these techniques is particularly important in the study of nanoscale precipitation processes. It is shown that the nature and kinetics of the precipitation process depend on the solute-solute interactions that produce solute clusters. The solute clusters precede the formation of GP zones or precipitation, and have a defining role on the nature and kinetics of the subsequent precipitation processes. Moreover, interactions between solute clustering and dislocations can have a significant hardening effect, the origins of which seem to be distinctly different from the conventional notion of precipitation hardening.

  18. Impact properties of the aircraft cast aluminium alloy Al-7Si0.6Mg (A357)

    NASA Astrophysics Data System (ADS)

    Alexopoulos, N. D.

    2010-06-01

    The impact mechanical properties of the widely used in the aeronautics A357 cast aluminum alloy were investigated by exploiting experiments on an instrumented Charpy impact testing machine. The evaluated impact properties for 25 different artificial aging heat treatment conditions were analyzed and discussed in conjunction with the respective tensile properties. Correlations are proposed to establish useful relationships between impact resistance and tensile strain energy density properties. The established correlations, which are well supported by the performed experiments, can be used to estimate the tensile ductility and toughness of the A357 cast aluminum alloy from the Charpy impact test. Performed fractographic analyses were supporting the physically arbitrary correlation between tensile strain energy density and impact resistance.

  19. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    NASA Astrophysics Data System (ADS)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  20. Tests of Aluminum-alloy Stiffened-sheet Specimens Cut from an Airplane Wing

    NASA Technical Reports Server (NTRS)

    Holt, Marshall

    1943-01-01

    The specimens used in the present tests were cut from an actual airplane wing of the stressed-skin type. The specimens thus obtained were not representative of the usual type of laboratory specimens because the stiffeners were not exactly parallel nor evenly spaced and, in one case, the skin consisted of pieces of sheet of different thicknesses. The test data obtained indicate that the buckling strain of stiffened curved sheet can be computed with reasonable accuracy by the equation given by Wenzek. The ultimate loads of the specimens when tested as flat sheet were within +/-11 percent of the product of the compressive yield strength and the cross-sectional area of the stiffeners. A rivet spacing equal to 98 times the sheet thickness was a source of weakness, and rivet spacings up to 36 times the sheet thickness appeared satisfactory.

  1. Tensile deformation behavior of spray-deposited FVS0812 heat-resistant aluminum alloy sheet at elevated temperatures

    SciTech Connect

    Yan Qiqi; Fu Dingfa . E-mail: Fudingfa69@163.com; Deng Xuefeng; Zhang Hui; Chen Zhenhua

    2007-06-15

    The tensile deformation behavior of spray deposited FVS0812 heat-resistant aluminum alloy sheet was studied by uniaxial tension tests at temperatures ranging from 250 deg. C to 450 deg. C and strain rates from 0.001 to 0.1 s{sup -1}. The associated fracture surfaces were examined by scanning electron microscopy (SEM). The results show that the degree of work-hardening increases with decreasing temperature, and exhibits a small decrease with increasing strain rate; the strain rate sensitivity exponent increases with increasing temperature. The flow stress increases with increasing strain rate but decreases with increasing temperature. The total elongations to fracture increase not only with increasing temperature, but also with increasing strain rate, which is in marked contrast with the normal inverse dependence of elongation on the strain rate exhibited by conventional aluminum alloy sheets. The SEM fracture analysis indicates that the dependence of elongation on the strain rate may be due to the presence of a transition from plastic instability at lower strain rates to stable deformation at higher strain rates for fine-grained materials produced by spray deposition.

  2. Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1985-01-01

    The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

  3. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    NASA Technical Reports Server (NTRS)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  4. Microstructure, Bio-corrosion Behavior, and Corrosion Residual Strength of High Strain Rate Rolled Mg-4Zn Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Zou, Zhengyang; Chen, Jihua; Yan, Hongge; Su, Bin; Gong, Xiaole

    2016-05-01

    Microstructure, bio-corrosion behavior, and corrosion residual strength in 0.9 wt.% NaCl solution of the fine-grained Mg-4Zn alloy sheet prepared by high strain rate rolling are systematically investigated. The as-rolled alloy has fine homogenous dynamic recrystallization grains with the average grain size of 4.5 μm. It has different bio-corrosion behavior from the as-cast and is the most corrosion resistant except for pure Mg. Its in vitro strength loss is about 19% after 7 days immersion (the as-cast, 62%), and corrosion residual strength after 15 days immersion is 205 MPa. Its in vitro strength loss after 15, 30, and 60 days immersion are 24, 37, and 38% respectively. The as-rolled Mg-4Zn alloy is featured with the slighter in vitro loss of mechanical integrity due to uniform bio-corrosion and is desirable for the usage in the field of bone fixation.

  5. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    PubMed

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques.

  6. Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

    NASA Astrophysics Data System (ADS)

    Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

    2016-10-01

    Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

  7. The corrosion protection of AA2024-T3 aluminium alloy by leaching of lithium-containing salts from organic coatings.

    PubMed

    Visser, Peter; Liu, Yanwen; Zhou, Xiaorong; Hashimoto, Teruo; Thompson, George E; Lyon, Stuart B; van der Ven, Leendert G J; Mol, Arjan J M C; Terryn, Herman A

    2015-01-01

    Lithium carbonate and lithium oxalate were incorporated as leachable corrosion inhibitors in model organic coatings for the protection of AA2024-T3. The coated samples were artificially damaged with a scribe. It was found that the lithium-salts are able to leach from the organic coating and form a protective layer in the scribe on AA2024-T3 under neutral salt spray conditions. The present paper shows the first observation and analysis of these corrosion protective layers, generated from lithium-salt loaded organic coatings. The scribed areas were examined by scanning and transmission electron microscopy before and after neutral salt spray exposure (ASTM-B117). The protective layers typically consist of three different layered regions, including a relatively dense layer near the alloy substrate, a porous middle layer and a flake-shaped outer layer, with lithium uniformly distributed throughout all three layers. Scanning electron microscopy and white light interferometry surface roughness measurements demonstrate that the formation of the layer occurs rapidly and, therefore provides an effective inhibition mechanism. Based on the observation of this work, a mechanism is proposed for the formation of these protective layers.

  8. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology.

    PubMed

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-03

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm(2), and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p(+-)n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  9. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-ThO2) sheet for space shuttle vehicles, part 2

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1972-01-01

    Two dispersion strengthened nickel base alloy systems were developed for use at temperatures up to 1204 C(2200 F); TD nickel chromium (TDNiCr) and TD nickel chromium aluminum (TDNiCrA1). They are considered candidate materials for use on the thermal protection systems of the space shuttle and for long term use in aircraft gas turbine engine applications. Improved manufacturing processes were developed for the fabrication of TDNiCr sheet and foil to specifications. Sheet rolling process studies and extrusion studies were made on two aluminum containing alloys: Ni-16%Cr-3.5%A1-2%ThO2 and Ni-16%Cr-5.0%A12%ThO2. Over 1600 kg.(3500 lb.) of plate, sheet, foil, bar and extrusion products were supplied to NASA Centers for technology studies.

  10. Prediction of Crack Growth under Variable-Amplitude Loading in Thin-Sheet 2024-T3 Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1997-01-01

    The present paper is concerned with the application of a "plasticity-induced" crack closure model to study fatigue crack growth under various load histories. The model was based on the Dugdale model but modified to leave plastically deformed material in the wake of the advancing crack. The model was used to correlate crack growth rates under constant-amplitude loading and then used to predict crack growth under variable-amplitude and spectrum loading on thin-sheet 2024- T3 aluminum alloys. Predicted crack-opening stresses agreed well with test data from the literature. The crack-growth lives agreed within a factor of two for single and repeated spike overloads/underloads and within 20 percent for spectrum loading. Differences were attributed to fretting-product-debris-induced closure and three-dimensional affects not included in the model.

  11. Anchoring of Ag-Au alloy nanoparticles on reduced graphene oxide sheets for the reduction of 4-nitrophenol

    NASA Astrophysics Data System (ADS)

    Hareesh, K.; Joshi, R. P.; D. V., Sunitha; Bhoraskar, V. N.; Dhole, S. D.

    2016-12-01

    One-step gamma radiation assisted method has been used for the synthesis of Silver-Gold (Ag-Au) alloy nanoparticles with simultaneous reduction of graphene oxide (GO). UV-vis spectroscopic results along with X-ray diffraction analysis, X-ray Photoelectron spectroscopy and Transmission electron microscopy confirmed the decoration face centered cubic structured Ag-Au nanoparticles of size (5-19) nm on reduced graphene oxide (rGO) sheets. The increase in disorder parameter in Raman spectroscopy indicates the formation of more number of small sp2 domains. The synthesized Ag-Au-rGO nanocomposite showed enhanced catalytic activity towards the reduction of 4-Nitrophenol compared to individual Ag-Au and rGO components.

  12. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology

    PubMed Central

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-01-01

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm2, and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p+−n homojunction through the formation of re-grown crystalline silicon layer (~5–10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method. PMID:26632759

  13. Modelling the plastic anisotropy of aluminum alloy 3103 sheets by polycrystal plasticity

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Holmedal, B.; Hopperstad, O. S.; Dumoulin, S.

    2014-10-01

    The plastic anisotropy of AA3103 sheets in the cold-rolled condition (H18 temper) and in the fully annealed condition (O temper) was studied experimentally and numerically in this work. The microstructure and texture of the two materials were characterized and the anisotropic plastic behaviour was measured by in-plane uniaxial tension tests along every 15° from the rolling direction to the transverse direction of the sheet. Five polycrystal plasticity models, namely the full-constraint Taylor model, the Alamel model, the Alamel type III model, the visco-plastic self-consistent crystal plasticity model and the crystal plasticity finite element method (CPFEM), were employed to predict the plastic anisotropy in the plane of the sheet. Experimentally observed grain shapes were taken into consideration. In addition, a hybrid modelling method was employed where the advanced yield function Yld2004-18p was calibrated to stress points provided by CPFEM simulations along 89 in-plane strain-paths. This provided a close approximation to in-plane CPFEM predictions and is one convenient way to include the influence of realistic grain morphology on the plastic anisotropy. Based on comparisons between the experimental and the predicted results, the hybrid modelling method is considered as the most accurate way of describing the plastic anisotropy. The Alamel type III and Alamel models are also recommended as accurate and time-efficient models for predicting the plastic anisotropy of the AA3103 sheets in H18 and O tempers.

  14. Effect of Individual Layer Shape on the Mechanical Properties of Dissimilar Al Alloys Laminated Metal Composite Sheets

    NASA Astrophysics Data System (ADS)

    Chen, Zejun; Wu, Xia; Hu, Hongbo; Chen, Quanzhong; Liu, Qing

    2014-03-01

    For the dissimilar laminated metal composite sheets (LMCS) fabricated by roll bonding technology, the great differences of mechanical properties between the constituent metals lead to the non-uniform deformation and individual layer necking. The individual layer shape affects the mechanical properties and microstructure of dissimilar LMCS. The Al/Al alloy (1100/7075) LMCS with the same thickness and ratio of dissimilar metals, but different individual layer shapes, have been successfully fabricated by hot accumulative roll bonding in conjunction with cold rolling technology. Some effective methods (such as sheet crown, warp degree, and slant angle) were presented to quantitatively evaluate the individual layer shape and necking of constituent metals. The microstructure and mechanical properties of 1100/7075 LMCS with different individual layer shapes were investigated. The effects of bonding interface on the mechanical properties were obtained based on the assessment of individual layer shapes and necking. The strength and elongation of LMCS decrease with the increase of variation of individual layer shapes and necking when the number of layers keeps constant. The research results offer some theoretical guides and references for adjusting the control measures of compatibility deformation, optimizing the hot roll bonding technologies, and designing the novel high-performance dissimilar LMCS.

  15. The electronic properties of bare and alkali metal adsorbed two-dimensional GeSi alloy sheet

    NASA Astrophysics Data System (ADS)

    Qiu, Wenhao; Ye, Han; Yu, Zhongyuan; Liu, Yumin

    2016-09-01

    In this paper, the structural and electronic properties of both bare and alkali metal (AM) atoms adsorbed two-dimensional GeSi alloy sheet (GeSiAS) are investigated by means of first-principles calculations. The band gaps of bare GeSiAS are shown slightly opened at Dirac point with the energy dispersion remain linear due to the spin-orbit coupling effect at all concentrations of Ge atoms. For metal adsorption, AM atoms (including Li, Na and K) prefer to occupy the hexagonal hollow site of GeSiAS and the primary chemical bond between AM adatom and GeSiAS is ionic. The adsorption energy has an increase tendency with the increase of the Ge concentration in supercell. Besides, single-side adsorption of AM atoms introduces band gap at Dirac point, which can be tuned by the Ge concentration and the species of AM atoms. The strong relation between the band gaps and the distribution of Si and Ge atoms inside GeSiAS are also demonstrated. The opened band gaps of AM covered GeSiAS range from 14.8 to 269.1 meV along with the effective masses of electrons ranging from 0.013 to 0.109 me, indicating the high tunability of band gap as well as high mobility of carriers. These results provide a development in two-dimensional alloys and show potential applications in novel micro/nano-electronic devices.

  16. Deformation and fracture of thin sheet aluminum-lithium alloys: The effect of cryogenic temperatures

    NASA Technical Reports Server (NTRS)

    Wagner, John A.; Gangloff, Richard P.

    1990-01-01

    The objective is to characterize the fracture behavior and to define the fracture mechanisms for new Al-Li-Cu alloys, with emphasis on the role of indium additions and cryogenic temperatures. Three alloys were investigated in rolled product form: 2090 baseline and 2090 + indium produced by Reynolds Metals, and commercial AA 2090-T81 produced by Alcoa. The experimental 2090 + In alloy exhibited increases in hardness and ultimate strength, but no change in tensile yield strength, compared to the baseline 2090 composition in the unstretched T6 condition. The reason for this behavior is not understood. Based on hardness and preliminary Kahn Tear fracture experiments, a nominally peak-aged condition was employed for detailed fracture studies. Crack initiation and growth fracture toughness were examined as a function of stress state and microstructure using J(delta a) methods applied to precracked compact tension specimens in the LT orientation. To date, J(delta a) experiments have been limited to 23 C. Alcoa 2090-T81 exhibited the highest toughness regardless of stress state. Fracture was accompanied by extensive delamination associated with high angle grain boundaries normal to the fatigue precrack surface and progressed microscopically by a transgranular shear mechanism. In contrast the two peak-aged Reynolds alloys had lower toughness and fracture was intersubgranular without substantial delamination. The influences of cryogenic temperature, microstructure, boundary precipitate structure, and deformation mode in governing the competing fracture mechanisms will be determined in future experiments. Results contribute to the development of predictive micromechanical models for fracture modes in Al-Li alloys, and to fracture resistant materials.

  17. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  18. Residual strength of cracked 7075 T6 Al-alloy sheets under high loading rates

    NASA Astrophysics Data System (ADS)

    Vasek, A.; Schijve, J.

    1995-04-01

    Dynamic tests were carried out on long sheet specimens with two collinear cracks. First the ligament between the two cracks fails, which implies that the cracks are linked up to a single crack. Linking up did increase the loading rate (dK/dt) of the outer crack tips up to 2 x 10(exp 4) MPa (sq root) m/s. COD measurements during the fast running crack were made. The residual strength was decreased by about 10 percent as compared to the quasi-static result. Fractographic evidence indicates that a high dK/dt has some effect on the shear lips. It promotes some plane-strain influence, associated with an increased yield stress, due to the high plastic strain rate in the crack tip zone. The results were evaluated in terms of fracture mechanics. The results are bearing on the damage tolerance of aircraft structures built up from 7075-T6 sheet material.

  19. Aluminium in human sweat.

    PubMed

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans.

  20. Dispersion strengthened nickel-yttria sheet alloy produced from comminuted powders

    NASA Technical Reports Server (NTRS)

    Sikora, P. F.; Quatinetz, M.

    1973-01-01

    An investigation was conducted to determine whether a nickel matrix with yttria as a dispersoid could be produced by a comminution and blending (wet attrition-NASCAB) approach. Concentration of yttria, powder cleaning temperature, screening (sieving) of the powders, and amount of thermomechanical working were major variables. Tensile strength and stress-rupture life at 1093 C were determined. A product containing 4v/o Y2O3, cleaned at 315 or 371 C with screening exhibited 1093 C tensile strength equivalent to NASCAB Ni-4ThO2 and to commercially produced thoriated nickel sheet.

  1. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  2. Catalogue of X-Ray Texture Data for Al-Cu-Li Alloy 1460, 2090, 2096 and 2195 Near-Net-Shape Extrusions, Sheet and Plate

    NASA Technical Reports Server (NTRS)

    Hales, Stephen J.; Hafley, Robert A.; Alexa, Joel A.

    1998-01-01

    The effect of crystallographic texture on the mechanical properties of near-net-shape extrusions is of major interest ff these products are to find application in launch vehicle or aircraft structures. The objective of this research was to produce a catalogue containing quantitative texture information for extruded product, sheet and plate. The material characterized was extracted from wide, integrally stiffened panels fabricated from the Al-Cu-Li alloys 1460, 2090, 2096 and 2195. The textural characteristics of sheet and plate products of the same alloys were determined for comparison purposes. The approach involved using X-ray diffraction to generate pole figures in combination with orientation distribution function analysis. The data were compiled as a function of location in the extruded cross-sections and the variation in the major deformation- and recrystallization-related texture components was identified.

  3. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    PubMed

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability.

  4. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-Th-O2) sheet for space shuttle vehicles, part 1

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1971-01-01

    A dispersion-strengthened alloy, TD nickel chromium (TDNiCr) is being developed for use on the thermal protection system of the space shuttle at temperatures up to 1204 C(2200 F). Manufacturing processes were developed for the fabrication of sheet and foil to specifications. The addition of aluminum to the basic TDNiCr composition provides outstanding oxidation resistance up to 1260 C(2300 F); aluminum levels of 2 to 4% are considered optimum for space shuttle application.

  5. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  6. Microstructure and anisotropic mechanical behavior of friction stir welded AA2024 alloy sheets

    SciTech Connect

    Zhang, Zhihan; Li, Wenya; Li, Jinglong; Chao, Y.J.; Vairis, A.

    2015-09-15

    The anisotropic mechanical properties of friction stir welded (FSW) AA2024-T3 alloy joints were investigated based on the uniaxial tensile tests. The joint microstructure was examined by using electron back-scattered diffraction and transmission electron microscope. Results show that the evident anisotropic failure and yielding are present in the FSW joints. With the increase of loading angle from 0° to 90° the ultimate tensile strength and elongation of the specimens consistently decrease, or at first decrease and then increase, depending on the FSW process parameters. The specimen cut from the weld direction, i.e. a loading angle of 0°, exhibits the highest strength and elongation. - Highlights: • Microstructure and anisotropy of friction stir welded joints were studied. • The evident anisotropic failure and yielding are present in joints. • The lowest yield stress and UTS are at 45° and 60° loadings, respectively. • Rotation speed heavily impact on the anisotropy of joints.

  7. Experimental and Numerical Study on the Deformation Mechanism in AZ31B Mg Alloy Sheets Under Pulsed Electric-Assisted Tensile and Compressive Tests

    NASA Astrophysics Data System (ADS)

    Lee, Jinwoo; Kim, Se-Jong; Lee, Myoung-Gyu; Song, Jung Han; Choi, Seogou; Han, Heung Nam; Kim, Daeyong

    2016-06-01

    The uniaxial tensile and compressive stress-strain responses of AZ31B magnesium alloy sheet under pulsed electric current are reported. Tension and compression tests with pulsed electric current showed that flow stresses dropped instantaneously when the electric pulses were applied. Thermo-mechanical-electrical finite element analyses were also performed to investigate the effects of Joule heating and electro-plasticity on the flow responses of AZ31B sheets under electric-pulsed tension and compression tests. The proposed finite element simulations could reproduce the measured uniaxial tensile and compressive stress-strain curves under pulsed electric currents, when the temperature-dependent flow stress hardening model and thermal properties of AZ31B sheet were properly described in the simulations. In particular, the simulation results that fit best with experimental results showed that almost 100 pct of the electric current was subject to transform into Joule heating during electrically assisted tensile and compressive tests.

  8. Comparison of the Effect of Individual and Combined Zr and Mn Additions on the Fracture Behavior of Al-Cu-Li Alloy AA2198 Rolled Sheet

    NASA Astrophysics Data System (ADS)

    Tsivoulas, Dimitrios; Prangnell, Philip B.

    2013-11-01

    The effect of individual and combined addition of dispersoid-forming alloying elements Zr and Mn on the fracture behavior of the Al-Cu-Li alloy 2198 has been investigated by the Kahn tear test. Overall, the standard baseline 2198 alloy containing only Zr exhibited the best performance, while the alloy with the combined presence of Zr and Mn was slightly inferior. The lowest properties were seen for a Zr-free 2198-0.4Mn alloy variant. In the T351 temper fracture initiated at coarse constituent particles that formed large cavities and microvoid sheets linked the initial sites of void growth. In the Mn-containing alloys microvoids clearly nucleated at the coarser Al20Cu2Mn3 dispersoids within the microstructure, while this was not identifiable for the finer coherent Al3Zr dispersoids. However, this difference in the mechanism of cavity linkage had little effect on the overall toughness of the materials, which was more closely related to the effect of Mn and Zr on the level of recrystallization. Extended artificial aging promoted grain boundary decohesion due to the precipitation of high densities of T1 particles on GBs and favored a cleavage fracture mode. Particle decohesive fracture was also promoted by T1 precipitation on the Mn dispersoids.

  9. Ductile Fracture Prediction in Rotational Incremental Forming for Magnesium Alloy Sheets Using Combined Kinematic/Isotropic Hardening Model

    NASA Astrophysics Data System (ADS)

    Nguyen, Duc-Toan; Park, Jin-Gee; Kim, Young-Suk

    2010-08-01

    To predict the ductile fracture of a magnesium alloy sheet when using rotational incremental forming, a combined kinematic and isotropic hardening law is implemented and evaluated from the histories of the ductile fracture value ( I) using a finite element analysis. Here, the criterion for a ductile fracture, as developed by Oyane ( J. Mech. Work. Technol., 1980, vol. 4, pp. 65-81), is applied via a user material based on a finite element analysis. To simulate the effect of the large amount of heat generation at elements in the contact area due to the friction energy of the rotational tool-specimen interface on the equivalent stress-strain evolution in incremental forming, the Johnson-Cook (JC) model was applied and the results compared with equivalent stress-strain curves obtained from tensile tests at elevated temperatures. The finite element (FE) simulation results for a ductile fracture were compared with the experimental results for a (80 mm × 80 mm × 25 mm) square shape with a 45 and 60 deg wall angle, respectively, and a (80 mm × 80 mm × 20 mm) square shape with a 70 deg wall angle. The trends of the FE simulation results agreed quite well with the experimental results. Finally, the effects of the process parameters, i.e., the tool down-step and tool radius, on the ductile fracture value and FLC at fracture (FLCF) were also investigated using the FE simulation results.

  10. Comparison of the Effects of Tool Geometry for Friction Stir Welding Thin Sheet Aluminum Alloys for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Merry, Josh; Takeshita, Jennifer; Tweedy, Bryan; Burford, Dwight

    2006-01-01

    In this presentation, the results of a recent study on the effect of pin tool design for friction stir welding thin sheets (0.040") of aluminum alloys 2024 and 7075 are provided. The objective of this study was to investigate and document the effect of tool shoulder and pin diameter, as well as the presence of pin flutes, on the resultant microstructure and mechanical properties at both room temperature and cryogenic temperature. Specifically, the comparison between three tools will include: FSW process load analysis (tool forces required to fabricate the welds), Static Mechanical Properties (ultimate tensile strength, yield strength, and elongation), and Process window documenting the range of parameters that can be used with the three pin tools investigated. All samples were naturally aged for a period greater than 10 days. Prior research has shown 7075 may require post weld heat treatment. Therefore, an additional pair of room temperature and cryogenic temperature samples was post-weld aged to the 7075-T7 condition prior to mechanical testing.

  11. Fracture Tests on Thin Sheet 2024-T3 Aluminum Alloy for Specimens with and Without Anti-Buckling Guides

    NASA Technical Reports Server (NTRS)

    Johnston, William M.; Newman, James C., Jr. (Technical Monitor)

    2001-01-01

    A series of fracture test were conducted to determine the effects of specimen type specimen width and buckling on the fracture behavior of cracked thin sheet (0.063 inch thick) 2024-T3 aluminum alloy. A summary of the experimental measurements is presented for fracture tests conducted on two specimen types and various widths. Middle-crack tension M(T) and compact tension C(T) specimens were tested in the L-T and T-L orientation with duplicate tests for each condition. Four widths (W= 3, 12, 24, and 40 inch) were tested for the middle-crack tension specimens, and three widths (W=2, 4, and 6 inch) were tested for the compact tension specimens. The M(T) specimens were tested in either a constrained (out-of-plane displacements restrained with antibuckling guides) or unconstrained conditions were the specimen was free to buckle out of plane Measurements were made of load against crack extension for all specimens.

  12. Human exposure to aluminium.

    PubMed

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  13. Fracture testing of large-scale thin-sheet aluminum alloy

    NASA Astrophysics Data System (ADS)

    Dewit, Roland; Fields, Richard J.; Low, Samuel R., III; Harne, Donald E.; Foecke, Tim

    1995-05-01

    A series of fracture tests on large-scale, pre-cracked, aluminum alloy panel was carried out to examine and to characterize the process by which cracks propagate and link up in this material. Extended grips and test fixtures were specially designed to enable the panel specimens to be loaded in tension in a 1780-kN-capacity universal testing machine. Using existing information, a test matrix was set up to explore regions of failure controlled by fracture mechanics, with additional tests near the boundary between plastic collapse and fracture. In addition, a variety of multiple site damage (MSD) configurations were included to distinguish between various proposed linkage mechanisms. All tests but one used anti-buckling guides. The data were analyzed by two different procedures: (1) the plastic zone model based on the residual strength diagram; and (2) the R-curve. The first three tests were used to determine the basic material properties, and these results were then used in the analysis of the subsequent tests with MSD cracks.

  14. Orientation effects on the measurement and analysis of critical CTOA in an aluminum alloy sheet

    NASA Technical Reports Server (NTRS)

    Sutton, M. A.; Dawicke, D. S.; Newman, J. C., Jr.

    1994-01-01

    Fracture tests were conducted on 76.2mm wide, 2.3mm thick middle crack tension (M(T)) specimens machined from 2024-T3 aluminum sheet. The specimens were tested on the T-L orientation and comparisons were made to similar tests conducted in the L-T orientation. Measurement of critical crack tip opening angle (CTOA), applied stress, and crack front shape were made as a function of crack extension. A two-dimensional, elastic-plastic finite element analysis was used to simulate the fracture behavior for both orientations. The results indicate that the T-L orientation had a 10 percent lower stress at fracture than similar tests conducted in the L-T orientation. Correspondingly, the critical CTOA in the T-L tests reached a constant value of 4.7 degrees after 2-3mm of crack extension and the L-T tests reached a value of 6 degrees. The fracture surfaces of the T-L specimens were observed to remain flat, while those of the L-T specimens transitioned to a 45 degree slant fracture after about 2-3mm of crack extension. The tunneling behavior of the two orientations also differed; the T-L specimens reached a deeply tunneled stabilized crack front shape while, the L-T specimens were observed to have only a small amount of tunneling once the crack began to grow on the 45 degree slant. The two-dimensional, elastic-plastic finite element analysis was able to simulate the fracture behavior for both the T-L and L-T orientations.

  15. Anisotropy and Formability in Sheet Metal Forming

    SciTech Connect

    Houtte, P. van; Bael, A.; He, S. van

    2007-05-17

    Two types of anisotropy have been introduced in the Marciniak model for the prediction of forming limit diagrams (FLDs) of sheet material. One type is due to crystallographic texture, the other is due to dislocation substructure. First, an anisotropic plastic potential is derived from a measured crystallographic texture using a multilevel model. The yield locus can be derived from this plastic potential. In addition to this, a model is used to simulate microstructure-induced work hardening and softening. This model can take effects of strain path changes into account. Both the texture-based and microstructure-based anisotropic model are then implemented in the Marciniak model and used for FLD calculation. Examples of application are given for IOF steel and for aluminium alloys. Recent research has focused on the physical basis of the microstructure-induced work hardening and softening. The principles of this model will be elucidated.

  16. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  17. Fatigue Crack Growth Characteristics of Thin Sheet Titanium Alloy Ti 6-2-2-2-2

    NASA Technical Reports Server (NTRS)

    Smith, Stephen W.; Piascik, Robert S.

    2001-01-01

    Fatigue crack growth rates of Ti 6-2-2-2-2 as a function of stress ratio, temperature (24 or 177 C), tensile orientation and environment (laboratory air or ultrahigh vacuum) are presented. Fatigue crack growth rates of Ti 6-2-2-2-2 are also compared with two more widely used titanium alloys (Timetal 21S and Ti 6Al-4V). The fatigue crack growth rate (da/dN) of Ti 6-2-2-2-2 in laboratory air is dependent upon stress ratio (R), particularly in the near-threshold and lower-Paris regimes. For low R (less than approximately 0.5), da/dN is influenced by crack closure behavior. At higher R (> 0.5), a maximum stress-intensity factor (K(sub max)) dependence is observed. Fatigue crack growth behavior is affected by test temperature between 24 and 177 C. For moderate to high applied cyclic-stress-intensity factors (delta-K), the slope of the log da/dN versus log delta-K curve is lower in 177 C laboratory air than 24 C laboratory air. The difference in slope results in lower values of da/dN for exposure to 177 C laboratory air compared to room temperature laboratory air. The onset of this temperature effect is dependent upon the applied R. This temperature effect has not been observed in ultrahigh vacuum. Specimen orientation has been shown to affect the slope of the log da/dN versus log delta-K curve in the Paris regime.

  18. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  19. Effects of as-cast and wrought Cobalt-Chrome-Molybdenum and Titanium-Aluminium-Vanadium alloys on cytokine gene expression and protein secretion in J774A.1 macrophages.

    PubMed

    Jakobsen, Stig S; Larsen, A; Stoltenberg, M; Bruun, J M; Soballe, K

    2007-09-11

    Insertion of metal implants is associated with a possible change in the delicate balance between pro- and anti-inflammatory proteins, probably leading to an unfavourable predominantly pro-inflammatory milieu. The most likely cause is an inappropriate activation of macrophages in close relation to the metal implant and wear-products. The aim of the present study was to compare surfaces of as-cast and wrought Cobalt-Chrome-Molybdenum (CoCrMo) alloys and Titanium-Aluminium-Vanadium (TiAlV) alloy when incubated with mouse macrophage J774A.1 cell cultures. Changes in pro- and anti-inflammatory cytokines (TNF-alpha, IL-6, IL-alpha, IL-1beta, IL-10) and proteins known to induce proliferation (M-CSF), chemotaxis (MCP-1) and osteogenesis (TGF-beta, OPG) were determined by ELISA and Real Time reverse transcriptase - PCR (Real Time rt-PCR). Lactate dehydrogenase (LDH) was measured in the medium to asses the cell viability. Surface properties of the discs were characterised with a profilometer and with energy dispersive X-ray spectroscopy. We here report, for the first time, that the prosthetic material surface (non-phagocytable) of as-cast high carbon CoCrMo reduces the pro-inflammatory cytokine IL-6 transcription, the chemokine MCP-1 secretion, and M-CSF secretion by 77%, 36%, and 62%, respectively. Furthermore, we found that reducing surface roughness did not affect this reduction. The results suggest that as-cast CoCrMo alloy is more inert than wrought CoCrMo and wrought TiAlV alloys and could prove to be a superior implant material generating less inflammation which might result in less osteolysis.

  20. Properties of the joints of sheets of 1565ch alloy in combination with other aluminum alloys that were performed by friction welding with mixing

    NASA Astrophysics Data System (ADS)

    Drits, A. M.; Ovchinnikov, V. V.

    2016-06-01

    The structure and properties of the butt-welded joints of a 1565ch M aluminum alloy with AMg5, AMg6, AV (60661), and 7021 alloys that were performed by friction welding with mixing are studied. The mechanical properties of these joints and their fracture zones are determined as functions of a combination of the alloys to be joined. These alloys are found to have good weldability under friction welding with mixing.

  1. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    NASA Technical Reports Server (NTRS)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  2. Crack-tip-opening angle measurements and crack tunneling under stable tearing in thin sheet 2024-T3 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Sutton, M. A.

    1993-01-01

    The stable tearing behavior of thin sheets 2024-T3 aluminum alloy was studied for middle crack tension specimens having initial cracks that were: flat cracks (low fatigue stress) and 45 degrees through-thickness slant cracks (high fatigue stress). The critical crack-tip-opening angle (CTOA) values during stable tearing were measured by two independent methods, optical microscopy and digital image correlation. Results from the two methods agreed well. The CTOA measurements and observations of the fracture surfaces showed that the initial stable tearing behavior of low and high fatigue stress tests is significantly different. The cracks in the low fatigue stress tests underwent a transition from flat-to-slant crack growth, during which the CTOA values were high and significant crack tunneling occurred. After crack growth equal to about the thickness, CTOA reached a constant value of 6 deg and after crack growth equal to about twice the thickness, crack tunneling stabilized. The initial high CTOA values, in the low fatigue crack tests, coincided with large three-dimensional crack front shape changes due to a variation in the through-thickness crack tip constraint. The cracks in the high fatigue stress tests reach the same constant CTOA value after crack growth equal to about the thickness, but produced only a slightly higher CTOA value during initial crack growth. For crack growth on the 45 degree slant, the crack front and local field variables are still highly three-dimensional. However, the constant CTOA values and stable crack front shape may allow the process to be approximated with two-dimensional models.

  3. Effect of Dwell Time on Joint Interface Microstructure and Strength of Dissimilar Friction Stir Spot-Welded Al-5083 and St-12 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Fereiduni, Eskandar; Movahedi, Mojtaba; Kokabi, Amir Hossein; Najafi, Hossein

    2017-04-01

    Joining of Al-5083 alloy sheet to St-12 steel sheet was performed using a new friction stir spot welding (FSSW) technique in which the tool pin tip did not enter lower steel sheet. Effect of dwell time on the microstructure and mechanical properties of the joints was studied by various methods including microhardness measurements, shear test, stereo and light microscopy as well as scanning and transmission electron microscopy (SEM and TEM). Results indicated that compared to the conventional FSSW process, stronger joints can be achieved by this FSSW technique. Cross-sectional observation of the failed specimens indicated the occurrence of final fracture from the circumference of the tool pin where the Al sheet thickness was decreased as a result of the tool pin penetration. However, microhardness measurements introduced these fracture locations as the hardest regions of the Al part of welds. In addition to the Al3Fe and Al5Fe2 intermetallic compounds reported in the literature to form at the interface of dissimilar Al/steel joints, a third layer of AlFe intermetallic compound was also identified adjacent to the steel side of welds. Enhancement of the dwell time from 5 to 15 seconds increased the intermetallic layer thickness from 1.7 to 3 µm and resulted in the formation of harder stirred zone. This consequently increased the strength of the weld.

  4. Effect of Dwell Time on Joint Interface Microstructure and Strength of Dissimilar Friction Stir Spot-Welded Al-5083 and St-12 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Fereiduni, Eskandar; Movahedi, Mojtaba; Kokabi, Amir Hossein; Najafi, Hossein

    2017-01-01

    Joining of Al-5083 alloy sheet to St-12 steel sheet was performed using a new friction stir spot welding (FSSW) technique in which the tool pin tip did not enter lower steel sheet. Effect of dwell time on the microstructure and mechanical properties of the joints was studied by various methods including microhardness measurements, shear test, stereo and light microscopy as well as scanning and transmission electron microscopy (SEM and TEM). Results indicated that compared to the conventional FSSW process, stronger joints can be achieved by this FSSW technique. Cross-sectional observation of the failed specimens indicated the occurrence of final fracture from the circumference of the tool pin where the Al sheet thickness was decreased as a result of the tool pin penetration. However, microhardness measurements introduced these fracture locations as the hardest regions of the Al part of welds. In addition to the Al3Fe and Al5Fe2 intermetallic compounds reported in the literature to form at the interface of dissimilar Al/steel joints, a third layer of AlFe intermetallic compound was also identified adjacent to the steel side of welds. Enhancement of the dwell time from 5 to 15 seconds increased the intermetallic layer thickness from 1.7 to 3 µm and resulted in the formation of harder stirred zone. This consequently increased the strength of the weld.

  5. Experimental investigations on mechanical behavior of aluminium metal matrix composites

    NASA Astrophysics Data System (ADS)

    Rajesh, A. M.; Kaleemulla, Mohammed

    2016-09-01

    Today we are widely using aluminium based metal matrix composite for structural, aerospace, marine and automobile applications for its light weight, high strength and low production cost. The purpose of designing metal matrix composite is to add the desirable attributes of metals and ceramics to the base metal. In this study we developed aluminium metal matrix hybrid composite by reinforced Aluminium7075 alloy with silicon carbide (SiC) and aluminium oxide (alumina) by method of stir casting. This technique is less expensive and very effective. The Hardness test and Wear test were performed on the specimens which are prepared by stir casting techniques. The result reveals that the addition of silicon carbide and alumina particles in aluminium matrix improves the mechanical properties.

  6. Recovery of the actinides by electrochemical methods in molten chlorides using solid aluminium cathode

    SciTech Connect

    Malmbeck, R.; Mendes, E.; Serp, J.; Soucek, P.; Glatz, J.P.; Cassayre, L.

    2007-07-01

    An electrorefining process in molten chloride salts is being developed at ITU to reprocess the spent nuclear fuel. According to the thermochemical properties of the system, aluminium is the most promising electrode material for the separation of actinides (An) from lanthanides (Ln). The actinides are selectively reduced from the fission products and stabilized by the formation of solid and compact actinide-aluminium alloys with the reactive cathode material. In this work, the maximum loading of aluminium with actinides was investigated by potentiostatic and galvano-static electrorefining of U-Pu- Zr alloys. A very high aluminium capacity was achieved, as the average loading was 1.6 g of U and Pu into 1 g of aluminium and the maximum achieved loading was 2.3 g. For recovery of the actinides from aluminium, a process based on chlorination and a subsequent sublimation of AlCl{sub 3} is proposed. (authors)

  7. Relation of structure to mechanical properties of thin thoria dispersion strengthened nickel-chromium (TD-NiCr alloy sheet

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1975-01-01

    A study of the relation between structure and mechanical properties of thin TD-NiCr sheet indicated that the elevated temperature tensile, stress-rupture, and creep strength properties depend primarily on the grain aspect ratio and sheet thickness. In general, the strength properties increased with increasing grain aspect ratio and sheet thickness. Tensile testing revealed an absence of ductility at elevated temperatures. A threshold stress for creep appears to exist. Even small amounts of prior creep deformation at elevated temperatures can produce severe creep damage.

  8. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  9. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    NASA Astrophysics Data System (ADS)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  10. Structural engineering of nanoporous anodic aluminium oxide by pulse anodization of aluminium.

    PubMed

    Lee, Woo; Schwirn, Kathrin; Steinhart, Martin; Pippel, Eckhard; Scholz, Roland; Gösele, Ulrich

    2008-04-01

    Nanoporous anodic aluminium oxide has traditionally been made in one of two ways: mild anodization or hard anodization. The first method produces self-ordered pore structures, but it is slow and only works for a narrow range of processing conditions; the second method, which is widely used in the aluminium industry, is faster, but it produces films with disordered pore structures. Here we report a novel approach termed "pulse anodization" that combines the advantages of the mild and hard anodization processes. By designing the pulse sequences it is possible to control both the composition and pore structure of the anodic aluminium oxide films while maintaining high throughput. We use pulse anodization to delaminate a single as-prepared anodic film into a stack of well-defined nanoporous alumina membrane sheets, and also to fabricate novel three-dimensional nanostructures.

  11. Experimental comparison of the MIG, friction stir welding, cold metal transfer and hybrid laser-MIG processes for AA 6005-T6 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Caruso, Serafino; Sgambitterra, Emanuele; Rinaldi, Sergio; Gallone, Antonello; Viscido, Lucio; Filice, Luigino; Umbrello, Domenico

    2016-10-01

    In this study, the mechanical properties of welded joints of AA 6005-T6 aluminum alloy obtained with hybrid laser-MIG and cold metal transfer (CMT) welding were analyzed. The performance of hybrid laser-MIG and CMT welded joints were identified using tensile, bending, shear and fatigue life tests. Taking into account the process conditions and requirements, hybrid laser-MIG and CMT welding processes were compared with friction stir welding (FSW) and conventional metal inert gas (MIG) welding processes, shown in a previous work, to understand the advantages and disadvantages of the processes for welding applications of studied Al alloy. Better tensile, bending and shear strength and fatigue life behavior were obtained with hybrid laser-MIG and FSW welded joints compared with conventional MIG processes.

  12. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  13. The effect of MAO processing time on surface properties and low temperature infrared emissivity of ceramic coating on aluminium 6061 alloy

    NASA Astrophysics Data System (ADS)

    Al Bosta, Mohannad M. S.; Ma, Keng-Jeng; Chien, Hsi-Hsin

    2013-09-01

    MAO ceramic coatings were prepared on aluminium 6061 surfaces at different treating durations (10, 20, ... 60 min), using alkali silicate electrolyte and pulsed bipolar current mode. The surface microstructures and properties were studied using SEM, XRD, EDX and a surface roughness tester. Image-Pro Plus and MATCH! softwares were used to analyze SEM micrographs and XRD results, respectively. The infrared emissivities of the ceramic coatings were measured at the 70 °C using FTIR spectrometer. We found a linear correlation between the volcano-like area and the surface roughness. The compositions and phases were associated with the volcano-like population and area. The curve of IR spectral emissivity was influenced by surface roughness, γ-alumina, sillimanite and cristobalite phases. The emissivity was enhanced by the surface roughness in the ranges 4.0-9.6 μm and 10.5-14.8 μm. In the range 7.0-8.0 μm, α-alumina and sillimanite phases enhanced the emissivity, while the cristobalite has a negative impact to the emissivity. A negative contributions were found for α-alumina in the region 9.6-16.0 μm and for the surface thickness in the region 15.0-16.0 μm. Overall, the average of long wave infrared (LWIR) emissivity ranged from 87.05% to 91.65%.

  14. Diamond grooving of rapidly solidified optical aluminium

    NASA Astrophysics Data System (ADS)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  15. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    SciTech Connect

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  16. Effect of TMP variables upon structure and properties in ODS alloy HDA 8077 sheet. [ThermoMechanical Processing of Oxide Dispersion Strengthened nickel alloy

    NASA Technical Reports Server (NTRS)

    Rothman, M. F.; Tawancy, H. M.

    1980-01-01

    The effects of oxide content level and variations in thermomechanical processing upon the final structure and properties of HDA 8077 sheet have been systematically examined. It was found that creep strength and formability are substantially influenced by both oxide content and TMP schedule. Variations in creep properties obtained appear to correlate with observed microstructures.

  17. Laser welding of copper and aluminium battery interconnections

    NASA Astrophysics Data System (ADS)

    De Bono, Paola; Blackburn, Jon

    2015-07-01

    The adoption of lithium-ion and/or super-capacitor battery technologies is a current hot topic in the automotive industry. For both battery types, the terminals and busbars are manufactured from copper (Cu) and/or aluminium-based (Al-based) alloys, as a result of their high electrical and thermal conductivities. Laser welding is considered an attractive process to industry due to its easy automotability, high processing speed and highly repeatable cost-effective processing. However, laser welding of Cu-Cu and Al-Al joints presents several difficulties due to the high surface reflectivity at infrared (IR) wavelengths. This behaviour becomes even more critical when processing thin sheets and foils.This paper summarises recent work performed to develop laser welding techniques suitable for monometallic joining of Cu-Cu and Al-Al electrical interconnections. Laser welding of multiple overlapped foils (with thickness in the range of 17μm-100μm) were investigated.

  18. The Influence of Water-Displacing Organic Corrosion Inhibitors on the Fatigue Behaviour of 2024-T3 Alclad Aluminium Alloy Bolted Joints.

    DTIC Science & Technology

    1982-01-01

    INTRODUCTION I 2. MATERIAL AND SPECIMENS 1 2.1 Test Material 1 2.2 Types of Specimens 2 3. FATIGUE TESTING 3 4. TEST RESULTS 4 4.1 Fatigue Tests 4 4.2 Fracture...8217 and ’high’ load transfer construction and high and low bolt clamping forces, comple- mentary tests being made in all cases with the joint components...assembled either ’dry’ or after coating with an organic corrosion-inhibiting preparation. 2. MATERIAL AND SPECIMENS 2.1 Test Material Three sheets of

  19. Influence of Crack-Tip Configurations on the Fracture Response of 0.04-Inch Thick 2024-T3 Aluminum Alloy Sheet

    NASA Technical Reports Server (NTRS)

    Johnston, William M.; Newman, James C. (Technical Monitor)

    2002-01-01

    A series of fracture tests were conducted on Middle-crack tension M(T) and compact tension C(T) specimens to determine the effects of specimen type, specimen width, notch tip sharpness and buckling on the fracture behavior of cracked thin sheet (0.04 inch thick) 2024-T3 aluminum alloy material. A series of M(T) specimens were tested with three notch tip configurations: (1) a fatigue pre-cracked notch, (2) a 0.010-inch-diameter wire electrical discharge machined (EDM) notch, and (3) a EDM notch sharpened with a razor blade. The test procedures are discussed and the experimental results for failure stress, load vs. crack extension and the material stress-strain response are reported.

  20. On the effect of silicon and phosphorus during the precipitation of kappa-carbide in Iron-Manganese-Aluminium-Carbon alloys

    NASA Astrophysics Data System (ADS)

    Bartlett, Laura Nicole

    Implementation of lightweight high manganese and aluminum steels for use in high energy absorbing applications requires a detailed knowledge of how alloying additions and impurities affect age hardening and high strain rate fracture properties. Dynamic fracture toughness is an important design criterion but has not been reported previously in these alloys. In addition, previous studies have shown that silicon and phosphorus increased the strength and aged hardness; however, the mechanism was unknown. This research mainly focuses on the effect of silicon and phosphorus on the precipitation of kappa-carbide and alloy partitioning during aging. Short range ordering, SRO, of Fe-Al-C into relative atomic positions described by the E21 superlattice structure preceded and occurred concurrent to spinodal decomposition. Short range diffusion of phosphorus increased the kinetics of ordering resulting in a decrease in the time required for subsequent spinodal decomposition and an increase the amplitude of carbon concentration with time. Silicon increased the strength and hardness as a result of increased carbon partitioning into the kappa-carbide during aging. Dynamic fracture toughness was found to depend upon aluminum and carbon. Increasing the amount of solid solution carbon increased the dynamic fracture toughness in solution treated specimens. However, increasing carbon in aged specimens increased the amount of kappa-carbide and produced brittle fracture. Additions of aluminum from three to nine weight percent decreased toughness regardless of the heat treatment. Dynamic fracture toughness was a strong function of AlN content. A good combination of high strength and dynamic toughness with a corresponding density reduction of 10 to 12% is obtained with aluminum additions between 6 and 7% and carbon below 1.2%.

  1. Reducing the Hook Defect of Friction Stir Lap Welded Ti-6Al-4V Alloy by Slightly Penetrating into the Lower Sheet

    NASA Astrophysics Data System (ADS)

    Ji, Shude; Li, Zhengwei

    2017-02-01

    For the purpose of reducing the hook defect in friction stir lap welding joint, Ti-6Al-4V alloy was lap welded by slightly penetrating into the lower sheet. Hook feature, microstructure and mechanical properties of the lap joints were mainly discussed. Results show that using slight penetration, plastic material mainly concentrates above the lap interface, which is beneficial to suppress the primary hook and broaden the stir zone (SZ) width. Simultaneously, a very small secondary hook is formed. The void-like defect, which is formed due to high peak temperature and big temperature gradient along thickness, can be eliminated by decreasing the rotating speed. Microstructures along thickness show much difference due to big temperature gradient. SZ hardness of both the upper and lower sheets is higher than the base material due to finer grains. Bigger lap shear failure load can be obtained using 150 rpm, which is 17.1 KN. Lap joints fracture along the secondary hook and present ductile fracture mode.

  2. Multi-objective optimization of hole characteristics during pulsed Nd:YAG laser microdrilling of gamma-titanium aluminide alloy sheet

    NASA Astrophysics Data System (ADS)

    Biswas, R.; Kuar, A. S.; Mitra, S.

    2014-09-01

    Nd:YAG laser microdrilled holes on gamma-titanium aluminide, a newly developed alloy having wide applications in turbine blades, engine valves, cases, metal cutting tools, missile components, nuclear fuel and biomedical engineering, are important from the dimensional accuracy and quality of hole point of view. Keeping this in mind, a central composite design (CCD) based on response surface methodology (RSM) is employed for multi-objective optimization of pulsed Nd:YAG laser microdrilling operation on gamma-titanium aluminide alloy sheet to achieve optimum hole characteristics within existing resources. The three characteristics such as hole diameter at entry, hole diameter at exit and hole taper have been considered for simultaneous optimization. The individual optimization of all three responses has also been carried out. The input parameters considered are lamp current, pulse frequency, assist air pressure and thickness of the job. The responses at predicted optimum parameter level are in good agreement with the results of confirmation experiments conducted for verification tests.

  3. Grain size dependence of dynamic mechanical behavior of AZ31B magnesium alloy sheet under compressive shock loading

    SciTech Connect

    Asgari, H.; Odeshi, A.G.; Szpunar, J.A.; Zeng, L.J.; Olsson, E.

    2015-08-15

    The effects of grain size on the dynamic deformation behavior of rolled AZ31B alloy at high strain rates were investigated. Rolled AZ31B alloy samples with grain sizes of 6, 18 and 37 μm, were subjected to shock loading tests using Split Hopkinson Pressure Bar at room temperature and at a strain rate of 1100 s{sup −} {sup 1}. It was found that a double-peak basal texture formed in the shock loaded samples. The strength and ductility of the alloy under the high strain-rate compressive loading increased with decreasing grain size. However, twinning fraction and strain hardening rate were found to decrease with decreasing grain size. In addition, orientation imaging microscopy showed a higher contribution of double and contraction twins in the deformation process of the coarse-grained samples. Using transmission electron microscopy, pyramidal dislocations were detected in the shock loaded sample, proving the activation of pyramidal slip system under dynamic impact loading. - Highlights: • A double-peak basal texture developed in all shock loaded samples. • Both strength and ductility increased with decreasing grain size. • Twinning fraction and strain hardening rate decreased with decreasing grain size. • ‘g.b’ analysis confirmed the presence of dislocations in shock loaded alloy.

  4. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    PubMed

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible.

  5. Development of Twin-Belt Cast AA5XXX Series Aluminum Alloy Materials for Automotive Sheet Applications

    DTIC Science & Technology

    2009-02-01

    elongation (EL), and r-average value at 15% plastic strain were measured by tensile testing specified by JIS Z2241. The stretching limit dome height... LDH ) was measured by dome testing with a 100mm diameter hemispherical punch installed in a stamping machine. The test piece dimension was 200mm...read as LDH . Stress corrosion cracking (SCC) was also evaluated. To increase the susceptibility to SCC, 1mm sheets were additionally cold rolled to

  6. Laser and pyrolysis removal of fluorinated ethylene propylene thin layers applied on EN AW-5251 aluminium substrates

    NASA Astrophysics Data System (ADS)

    Guerrero, G. R.; Sevilla, L.; Soriano, C.

    2015-10-01

    This work compares laser and pyrolysis removal procedures of the fluorinated ethylene propylene FEP-rich coatings applied on EN AW-5251 H34 aluminium magnesium alloy sheets. The study has been conducted in three successive FEP coating application-removal cycles. Roughness, yield and tensile strength, elongation percentage, hardness, grain size and constituent particles distribution of the processed samples have been analyzed. According to the results, it is concluded that similar mechanical properties has been obtained for both removal technologies, being the laser decoating removal rates lower than those achieved by the pyrolytic procedure. However, the laser decoating process is consolidated as an industrial alternative against the dangerous and harmful (to the environment) pyrolytic extraction systems.

  7. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part II: AA7475

    NASA Astrophysics Data System (ADS)

    Kalashnikova, Tatiana; Tarasov, Sergey; Eliseev, Alexander; Fortuna, Anastasiya

    2016-11-01

    The microstructural evolution in welded joint zones obtained both by friction stir welding and ultrasonic- assisted friction stir welding on dispersion hardened 7475 aluminum alloy has been examined together with the analysis of mechanical strength and microhardness. It was established that ultrasonic-assisted friction stir provided leveled microhardness profiles across the weld zones as well as higher joint strength as compared to those of standard friction stir welding.

  8. Launcher Roadmap for the CrVI Substitution of Surface Treatments. Screening of Trivalent-Chromium Conversion Solutions and First Promising Results for Repair Applications on Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Debout, Vincent; Pettier, Sophie

    2014-06-01

    Airbus Defence and Space, Space System is involved in a global roadmap for launchers in order to substitute hexavalent chromium (CrVI) and Cadmium in the current surface treatments on metallic structures.Within this framework, a screening of trivalent chromium (CrIII) conversion solutions for touch-up applications has been carried out since this step is crucial to perform local application or to repair minor damages on launcher structures but it leads to higher risks of exposure for the workers.Three commercial CrIII conversion solutions have been evaluated on high performance aluminum alloys such as AA2024 T3 and AA7175 T7351 that are often used as structural materials.This preliminary investigation highlights the effect of surface preparation, rinsing and conversion process on the final corrosion performance of conversion coatings (CCs). The results are also discussed in terms of visual aspect and adhesion with new Cr-free primers.Two operating sets of parameters are identified with promising results that represent the first steps towards the development of a new Cr-free touch-up process.

  9. Corrosion protection of Al alloys and Al-based metal-matrix composites by chemical passivation

    SciTech Connect

    Mansfeld, F.; Lin, S.; Sim, S.; Shih, H.

    1989-08-01

    Chemical passivation by immersion of aluminium alloys and aluminium 6061/ silicon carbide and aluminium 6061/graphite metal-matrix composites in cerium chloride solution produces very corrosion-resistant surfaces. Aluminium 6061 and aluminium 7075-T6 that had been immersed in 1000 ppm cerium chloride for one week did not suffer from pitting corrosion during immersion in acerated 0.5 N NaCl for three weeks. For aluminium 7075-T7l3 some improvement of the corrosion resistance was also achieved, but to a much lesser extent. Chemical passivation in cerium chloride was also successful for aluminium/silicon carbide and Allgraphite.

  10. Development of biodegradable Mg-Ca alloy sheets with enhanced strength and corrosion properties through the refinement and uniform dispersion of the Mg₂Ca phase by high-ratio differential speed rolling.

    PubMed

    Seong, J W; Kim, W J

    2015-01-01

    A novel processing route was proposed for the fabrication of biodegradable Mg-Ca binary alloys with high Ca contents (2-3 wt.%) in sheet form with enhanced biocorrosion resistance by tailoring their microstructures. The effective refinement and dispersion of the Mg2Ca phase in the Mg-Ca alloys using extrusion followed by high-ratio differential speed rolling (HRDSR) and post-rolling annealing led to the formation of homogeneous microstructures in which submicron-sized and nanosized Mg2Ca particles were distributed over the fine-grained recrystallized matrices with grain sizes of ∼6 μm. The break-up of the Mg2Ca phase into fine and isolated particles and their uniform dispersion in the matrix greatly decreased the susceptibility of individual microgalvanic corrosion between the matrix and Mg2Ca phase and the post-deformation annealing decreased the dislocation density while forming small grains due to the presence of the finely dispersed Mg2Ca particles that reduced the grain sizes by inhibiting grain boundary motion in recrystallization, resulting in a significant improvement in the corrosion resistance of Mg-Ca alloys in Hank's solution. The annealed HRDSR-processed Mg-Ca alloys showed higher corrosion resistance and higher mechanical strength compared with pure magnesium. The processing routes proposed in this study provide a new opportunity for the production of biodegradable magnesium alloy sheets with good strength and corrosion properties.

  11. Study on aluminium-based single films.

    PubMed

    Vinod Kumar, G S; García-Moreno, F; Babcsán, N; Brothers, A H; Murty, B S; Banhart, J

    2007-12-28

    In the present paper the authors studied isolated metallic films made from the same material used for making metallic foams, and then characterised their properties. Metal films were made from a liquid aluminium alloy reinforced with ceramic particles of known concentration. Melts without such particles were also investigated. It is shown that stable films could not be made from Al-Si alloy having no particles, and just extremely thin and fragile films could be made from commercially-pure Al. In contrast, aluminium alloys containing particles such as SiC and TiB(2) allowed pulling thin, stable films, which did not rupture. Significant thinning of films was observed when the particle concentration in the melt decreased. By in situ X-ray monitoring of liquid films during pulling, film thickness and drainage effects within the liquid film could be studied. The morphology and microstructure of films was characterised after solidification. Our work shows that the question of how foams are stabilised can be studied using a simplified system such as a film, instead of having to deal with the multitude of different structural elements present in a foam.

  12. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    PubMed

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  13. Buckling tests of aluminium columns at elevated temperatures

    SciTech Connect

    Langhelle, N.K.; Amdahl, J.; Eberg, E.; Lundberg, S.

    1996-12-31

    Accidental fires are events with severe catastrophe potential for all offshore structures, and in particular for aluminium structures. Due to aluminium`s rapid strength degradation at elevated temperatures, this is particular true for aluminium structures. Accurate prediction of fire resistance is therefore essential. Experimental tests are needed to evaluate current design rules and state-of-the-art material models for aluminium under elevated temperatures. An experimental investigation was undertaken in order to study the behavior of AA 6082 alloy aluminium columns at elevated temperatures. Some of the tests were carried out at constant load with increasing temperature. Other tests experienced constant temperature and increasing load. Buckling tests at ambient temperature were also conducted. Particular emphasis was put on high temperature creep effects. The purpose of the tests was to provide data for verification of the material model implemented in the computer program USFOS, for analysis of progressive collapse analyses of space frame structures. The performance of the tempers T4 and T6 as well as columns with transversal welds are compared internally as well as to column buckling curves given in current design codes.

  14. Improvements in springback control by external force laser-assisted sheet bending of titanium and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Gisario, A.; Barletta, M.; Venettacci, S.

    2016-12-01

    The present investigation deals with an external-force laser assisted bending process of Grade 2 CP titanium and AA 7075 T6 aluminum sheets. High bending angles, sharp fillet radii and control of springback were achieved by tuning the contact pressure of a hydraulically driven tool with the local and selective heating of the bending zone by irradiation with a high power diode laser. First, the role of laser operational parameters, namely power, scanning speed and number of passes, in metal bending was investigated, allowing to identify the most suitable processing window. Second, a custom-built equipment to measure the bending angle during the forming process, together with the metal temperature, was implemented. Real-time monitoring of the bending angle and temperature allowed to evaluate the continuous evolution of the geometry of the metal substrates during the external force laser-assisted bending process. Experimental results showed both metal sheets could be bent to high angles with very low fillet radii by the appropriate combination of the tooling contact pressure and selective laser heating of the bending zone. Laser heating also reduces the risk of rupture in both metals during bending at high angles, limits the springback extent up to 10 times on titanium and 30 times on aluminum in comparison with conventional bending process and does not affect significantly the visual appearance of the bending zone.

  15. Fatal aluminium phosphide poisoning

    PubMed Central

    Mittal, Sachin; Rani, Yashoda

    2015-01-01

    Aluminium phosphide (AlP) is a cheap solid fumigant and a highly toxic pesticide which is commonly used for grain preservation. AlP has currently aroused interest with a rising number of cases in the past four decades due to increased use for agricultural and non-agricultural purposes. Its easy availability in the markets has increased also its misuse for committing suicide. Phosphine inhibits cellular oxygen utilization and can induce lipid peroxidation. Poisoning with AlP has often occurred in attempts to commit suicide, and that more often in adults than in teenagers. This is a case of suicidal consumption of aluminium phosphide by a 32-year-old young medical anesthetist. Toxicological analyses detected aluminium phosphide. We believe that free access of celphos tablets in grain markets should be prohibited by law. PMID:27486362

  16. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    NASA Astrophysics Data System (ADS)

    Wang, Ji-xiao; Liu, Jing-shun; Zhang, Lun-yong; Sun, Jian-fei; Wang, Zhi-ping

    2014-05-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  17. DESIGN DATA STUDY FOR COATED COLUMBIUM ALLOYS

    DTIC Science & Technology

    ANTIOXIDANTS, * COATINGS , * NIOBIUM ALLOYS, *REFRACTORY COATINGS , *SILICON COATINGS , ALLOYS, ALUMINUM, DEFORMATION, ELASTIC PROPERTIES, HIGH...TEMPERATURE, OXIDATION, PLASTIC PROPERTIES, REENTRY VEHICLES, REFRACTORY MATERIALS, SHEETS, SILICIDES , VACUUM APPARATUS, VAPOR PLATING, ZIRCONIUM ALLOYS

  18. Tribological properties of aluminium-based materials

    NASA Astrophysics Data System (ADS)

    Iglesias Victoria, Patricia

    In order to improve the tribological performance of the aluminium-steel contact, two research lines have been followed: (1) Use of the ordered fluids liquid crystals and ionic liquids as lubricant additives. (2) Tribological behaviour of new powder metallurgy aluminium materials processed by mechanical milling. A parafinic-naftenic base oil modified by a 1wt% of four additives has been used: Three liquid crystals with increasing polarity: 4,4' -dibutylazobenzene (LC1) < colesteryl linoleate (LC2) < n-dodecyl ammonium chloride (LC3), and the ionic liquid 1-ethyl, 3-methyl-imidazolonium tetrafluoroborate. This is the first time that a ionic liquid is studied as lubricant additive. Viscosity measurements at 25 and 100°C, maximum number of molecules by unit aluminium surface and comparative costs of the additives showed the advantage of the ionic additives over the neutral ones. Pin-on-disk tests were performed according to ASTM G99. Influence of load, speed and temperature on friction and wear was studied for each additive. While the ionic liquid gives low friction (<0.1) and wear (≤10-5 mm3m-1), the performance of the liquid crystalline additives depends on the conditions. LC3 shows a higher lubricating ability than the neutral LC1 and LC2 under high load, speed or temperature. Only the ionic liquid shows tribochemical interaction (by SEM and EDS) with the steel and aluminium surfaces, with an increment in the fluorine content inside the wear track. The second line was to study the influence of the process conditions on the dry and lubricated wear of new powder-metallurgy aluminium materials. MA Al-NH3 milled under NH3 atmosphere was compared with (MA Al-Air) processed in air and with Al-1 which has not been mechanically alloyed. Conditions for mild to severe wear transition have been established. Al-1 is always under a severe wear regime. MA Al-NH3 shows transition to severe wear at 150°C, showing a 60% reduction in wear rate with respect to MA Al-Air and a two

  19. Time-resolved aluminium laser-induced plasma temperature measurements

    NASA Astrophysics Data System (ADS)

    Surmick, D. M.; Parigger, C. G.

    2014-11-01

    We seek to characterize the temperature decay of laser-induced plasma near the surface of an aluminium target from laser-induced breakdown spectroscopy measurements of aluminium alloy sample. Laser-induced plasma are initiated by tightly focussing 1064 nm, nanosecond pulsed Nd:YAG laser radiation. Temperatures are inferred from aluminium monoxide spectra viewed at systematically varied time delays by comparing experimental spectra to theoretical calculations with a Nelder Mead algorithm. The temperatures are found to decay from 5173 ± 270 to 3862 ± 46 Kelvin from 10 to 100 μs time delays following optical breakdown. The temperature profile along the plasma height is also inferred from spatially resolved spectral measurements and the electron number density is inferred from Stark broadened Hβ spectra.

  20. Interfacial morphology of low-voltage anodic aluminium oxide

    SciTech Connect

    Hu, Naiping; Dongcinn, Xuecheng; He, Xueying; Argekar, Sandip; Zhang, Yan; Browning, Jim; Schaefer, Dale

    2013-01-01

    X-ray reflectivity (XRR) and neutron reflectivity (NR), as well as ultra-smallangle X-ray scattering (USAXS), are used to examine the in-plane and surfacenormal structure of anodic films formed on aluminium alloy AA2024 and pure aluminium. Aluminium and alloy films up to 3500 A thick were deposited on Si wafers by electron beam evaporation of ingots. Porous anodic aluminium oxide (AAO) films are formed by polarizing at constant voltage up to 20 V noble to the open circuit potential. The voltage sweet spot (5 V) appropriate for constant-voltage anodization of such thin films was determined for both alloy and pure Al. In addition, a new concurrent voltage- and current-control protocol was developed to prepare films with larger pores (voltages higher than 5 V), but formed at a controlled current so that pore growth is slow enough to avoid stripping the aluminium substrate layer. USAXS shows that the pore size and interpore spacing are fixed in the first 10 s after initiation of anodization. Pores then grow linearly in time, at constant radius and interpore spacing. Using a combination of XRR and NR, the film density and degree of hydration of the films were determined from the ratio of scattering length densities. Assuming a chemical formula Al2O3xH2O, it was found that x varies from 0.29 for the native oxide to 1.29 for AAO grown at 20 V under concurrent voltage and current control. The average AAO film density of the porous film at the air surface is 2.45 (20) g cm3. The density of the barrier layer at the metal interface is 2.9 (4) g cm3, which indicates that this layer is also quite porous

  1. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate.

  2. Corrosion of Aluminium Alloys by IRFNA

    DTIC Science & Technology

    1991-09-01

    250C). GA6 was electropolished and anodised. The electropolishing solution was a mixture of Na2CO3 (150g/dm- 3 ) and Na3PO4 (50g/dm-3 ) in deionised...established more rapidly. 2.2.6 Electropolished and Anodised Cell (GA6) Cell GA6 was electropolished in a Na2CO3/ Na3PO4 mixture (14V, 6Adm-2 , 800C

  3. Improved Durability Aluminium Alloys for Airframe Structures

    DTIC Science & Technology

    2000-04-01

    propagation. ,° " Sensitivity to IGC itself is a purely electrochemical C phenomenon (see e.g.1 ,2) determined by the existence of a " , microgalvanic...which is discussed later. S , Beside this main aspect of fatigue, it is necessary to assess the fatigue resistance of the bulk material1 1. Improved...Warner (1994) International patent Kc(MPa4m)* application WO 96/12829. T-L 100 / 150 90 / 130 8 Warner, T J ; Shahani, R A ; Lassince, P ; Raynaud , G M

  4. Laboratory Powder Metallurgy Makes Tough Aluminum Sheet

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Thomas, J. R.; Singleton, O. R.

    1993-01-01

    Aluminum alloy sheet exhibits high tensile and Kahn tear strengths. Rapid solidification of aluminum alloys in powder form and subsequent consolidation and fabrication processes used to tailor parts made of these alloys to satisfy such specific aerospace design requirements as high strength and toughness.

  5. Evaluation of the plastic yield locus for embossed sheet using biaxial tensile tests

    NASA Astrophysics Data System (ADS)

    Kim, Young-Suk; Oh, Seok-Hwan; Do, Van-Cuong; Lee, Bong-Hyun

    2016-11-01

    3D-structured (embossed) aluminium sheets have been used as heat insulation materials in automotive exhaust parts because the embossments on the sheets increase the surface area and reinforce the stiffness of exhaust components. Unlike the press-forming process for flat (non-embossed) sheets, however, that for embossed aluminium sheets is constrained by many restrictions given the distinct mechanical properties and geometric 3D shape of the latter. In designing sheet-stamping tools, manufacturers have recently used CAE technologies based on finite element analysis. Guaranteeing the effectiveness of CAE technologies necessitates information about the plastic yield criterion, which is determined primarily by performing a biaxial tensile test on cruciform-shaped specimens. We measured the yield locus of an embossed aluminium 3004-P sheet by using the camera vision method instead of strain gauge measurement because of the difficulty in attaching a strain gauge to the central region of the aluminium body. The measured yield locus of the studied sheet shows that its yield stress in equi-biaxial stress is smaller than the flat sheet yield locus measured by the strain gauge method. The shape of the yield locus of the embossed aluminium sheet also adequately corresponds with Logan-Hosford anisotropic yield function.

  6. Prediction of Ductile Failure in the Stretch-Forming of AA2024 Sheets

    SciTech Connect

    Vallellano, C.; Guzman, C.; Garcia-Lomas, F. J.

    2007-05-17

    A number of ductile failure criteria are nowadays being used to predict the formability of aluminium alloy sheets. Generally speaking, integral criteria (e.g. those proposed by Cockcroft and Latham, Brozzo et al., Oyane et al Chaouadi et al., etc.) have been probed to work well when the principal strains are of opposite sign, i.e. in the left side of the Forming Limit Diagram (FLD). However, when tensile biaxial strains are present, as occurs in stretch-forming practice, their predictions are usually very poor and even non-conservatives. As an alternative, local criteria, such as the classical Tresca's and Bressan and Williams' criteria, have demonstrated a good capability to predict the failure in some automotive aluminum alloys under stretching. The present work analyses experimentally and numerically the failure in AA2024-T3 sheets subjected to biaxial stretching. A series of out-of-plane stretching tests have been simulated using ABAQUS. The experimental and the numerical FLD for different failure criteria are compared. The influence on the failure of the hydrostatic pressure and the normal stress to the fracture plane is also discussed.

  7. Hot stamping of AA7075 aluminum sheets

    NASA Astrophysics Data System (ADS)

    Mendiguren, J.; Saenz de Argandona, E.; Galdos, L.

    2016-11-01

    In this work the formability of a high strength aluminium alloy (AA7075-T6) for the stamping of an automotive component has been studied. Due to the low formability of the selected alloy, two different heat assisted forming strategies have been analysed. On the one hand, the W-temper process, where the thermal process is carried out prior to the forming operation. On the other hand, the hot stamping process, where the thermal process is carried out at the same time as the forming. The results showed that both technology were able to form the component avoiding any failure of the material. On the contrary, both processes reduced the final mechanical properties of the material compared to the as received material condition. However, the obtained mechanical properties doubled the strength of commonly used 5xxx and 6xxx aluminium alloys.

  8. Hydrogenated vacancies lock dislocations in aluminium

    PubMed Central

    Xie, Degang; Li, Suzhi; Li, Meng; Wang, Zhangjie; Gumbsch, Peter; Sun, Jun; Ma, Evan; Li, Ju; Shan, Zhiwei

    2016-01-01

    Due to its high diffusivity, hydrogen is often considered a weak inhibitor or even a promoter of dislocation movements in metals and alloys. By quantitative mechanical tests in an environmental transmission electron microscope, here we demonstrate that after exposing aluminium to hydrogen, mobile dislocations can lose mobility, with activating stress more than doubled. On degassing, the locked dislocations can be reactivated under cyclic loading to move in a stick-slip manner. However, relocking the dislocations thereafter requires a surprisingly long waiting time of ∼103 s, much longer than that expected from hydrogen interstitial diffusion. Both the observed slow relocking and strong locking strength can be attributed to superabundant hydrogenated vacancies, verified by our atomistic calculations. Vacancies therefore could be a key plastic flow localization agent as well as damage agent in hydrogen environment. PMID:27808099

  9. Hydrogenated vacancies lock dislocations in aluminium

    NASA Astrophysics Data System (ADS)

    Xie, Degang; Li, Suzhi; Li, Meng; Wang, Zhangjie; Gumbsch, Peter; Sun, Jun; Ma, Evan; Li, Ju; Shan, Zhiwei

    2016-11-01

    Due to its high diffusivity, hydrogen is often considered a weak inhibitor or even a promoter of dislocation movements in metals and alloys. By quantitative mechanical tests in an environmental transmission electron microscope, here we demonstrate that after exposing aluminium to hydrogen, mobile dislocations can lose mobility, with activating stress more than doubled. On degassing, the locked dislocations can be reactivated under cyclic loading to move in a stick-slip manner. However, relocking the dislocations thereafter requires a surprisingly long waiting time of ~103 s, much longer than that expected from hydrogen interstitial diffusion. Both the observed slow relocking and strong locking strength can be attributed to superabundant hydrogenated vacancies, verified by our atomistic calculations. Vacancies therefore could be a key plastic flow localization agent as well as damage agent in hydrogen environment.

  10. Aluminium-oxide wires for superconducting high kinetic inductance circuits

    NASA Astrophysics Data System (ADS)

    Rotzinger, H.; Skacel, S. T.; Pfirrmann, M.; Voss, J. N.; Münzberg, J.; Probst, S.; Bushev, P.; Weides, M. P.; Ustinov, A. V.; Mooij, J. E.

    2017-02-01

    We investigate thin films of conducting aluminium-oxide, also known as granular aluminium, as a material for superconducting high quality, high kinetic inductance circuits. The films are deposited by an optimised reactive DC magnetron sputter process and characterised using microwave measurement techniques at milli-Kelvin temperatures. We show that, by precise control of the reactive sputter conditions, a high room temperature sheet resistance and therefore high kinetic inductance at low temperatures can be obtained. For a coplanar waveguide resonator with 1.5 kΩ sheet resistance and a kinetic inductance fraction close to unity, we measure a quality factor in the order of 700 000 at 20 mK. Furthermore, we observe a sheet resistance reduction by gentle heat treatment in air. This behaviour is exploited to study the kinetic inductance change using the microwave response of a coplanar wave guide resonator. We find the correlation between the kinetic inductance and the sheet resistance to be in good agreement with theoretical expectations.

  11. Continuous flow analysis method for determination of soluble iron and aluminium in ice cores.

    PubMed

    Spolaor, A; Vallelonga, P; Gabrieli, J; Roman, M; Barbante, C

    2013-01-01

    Iron and aluminium are the two most abundant metals on the Earth's crust, but they display quite different biogeochemical properties. While iron is essential to many biological processes, aluminium has not been found to have any biological function at all. In environmental studies, iron has been studied in detail for its limiting role in the bioproductivity of high nutrient, low carbon oceanic zones, while aluminium is routinely used as a reference of crustal contributions to atmospheric deposition archives including peat bogs, lacustrine and marine sediments and ice sheets and glaciers. We report here the development of a flow injection analysis technique, which has been optimised for the simultaneous determination of soluble iron and aluminium in polar ice cores. Iron was determined by its catalytic role in the reduction of N,N-dimethyl-p-phenylenediamene (DPD) to a semiquinonic form (DPDQ) and subsequent absorption spectroscopy at 514 nm. Aluminium was determined by spectroscopic analysis of an aluminium-lumogallion complex that exhibits fluorescence at 560 nm. These techniques have been applied to a section of Greenland ice dated to 1729-1733 AD and indicate that volcanism is a source of highly soluble aluminium and iron.

  12. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer.

  13. Forming Limit Predictions for the Serrated Strain Paths in Single Point Incremental Sheet Forming

    SciTech Connect

    Eyckens, P.; He, S.; Van Houtte, P.; Bael, A. van; Duflou, J.

    2007-05-17

    The forming limits of sheets subjected to the Single Point Incremental Forming process (SPIF) is generally several times higher than those found in the Forming Limit Curve (FLC). In this paper it is shown that the non-monotonic, serrated strain paths to which the material is subjected to during the SPIF process, play a role in the high formability, compared to the monotonic loading in the traditional FLC. The deformation history of an aluminium alloy truncated cone formed with the SPIF process is retrieved through a finite element (FE) model, and discussed. Subsequently, the strain paths at three different depths in the sheet are used as input into a Marciniak-Kuczynski (MK) forming limit model. The usage of different constitutive models in this analysis shows that anisotropic hardening contributes to the delay of the onset of necking in the SPIF process. The large difference in the predicted forming limits that were obtained from the different layers indicates that an interaction between these layers should be taken into account for more accurate forming limit predictions of sheets subjected to the SPIF process.

  14. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored.

  15. Reactive ion beam figuring of optical aluminium surfaces

    NASA Astrophysics Data System (ADS)

    Bauer, Jens; Frost, Frank; Arnold, Thomas

    2017-03-01

    Ultra-smooth and arbitrarily shaped reflective optics are necessary for further progress in EUV/XUV lithography, x-ray and synchrotron technology. As one of the most important technological mirror optic materials, aluminium behaves in a rather difficult way in ultra-precision machining with such standard techniques as diamond-turning and subsequent ion beam figuring (IBF). In particular, in the latter, a strong surface roughening is obtained. Hence, up to now it has not been possible to attain the surface qualities required for UV or just visible spectral range applications. To overcome the limitations mainly caused by the aluminium alloy structural and compositional conditions, a reactive ion beam machining process using oxygen process gas is evaluated. To clarify the principle differences in the effect of oxygen gas contrary to oxygen ions on aluminium surface machining, we firstly focus on chemical-assisted ion beam etching (CAIBE) and reactive ion beam etching (RIBE) experiments in a phenomenological manner. Then, the optimum process route will be explored within a more quantitative analysis applying the concept of power spectral density (PSD) for a sophisticated treatment of the surface topography. Eventually, the surface composition is examined by means of dynamic secondary ion mass spectrometry (SIMS) suggesting a characteristic model scheme for the chemical modification of the aluminium surface during oxygen ion beam machining. Monte Carlo simulations were applied to achieve a more detailed process conception.

  16. Recovering obliterated engraved marks on aluminium surfaces by etching technique.

    PubMed

    Baharum, Mohd Izhar Mohd; Kuppuswamy, R; Rahman, Azari Abd

    2008-05-20

    A study has been made of the characteristics of restoration of obliterated engraved marks on aluminium surfaces by etching technique. By etching different reagents on 0.61mm thick sheets of aluminium (99wt%) on which some engraved marks had been erased to different depths it was found that the reagent 60% hydrochloric acid and 40% sodium hydroxide on alternate swabbing on the surfaces was found to be the most sensitive one for these metal surfaces. This reagent was able to restore marks in the above plates erased down to 0.04mm below the bottom of the engraving. The marks also presented excellent contrast with the background. This reagent was further experimented with similar aluminium surfaces, but of relatively greater thickness of 1.5mm. It was noticed that the recovery depth increased slightly to 0.06mm; this suggested the dependence of recovery depth on the thickness of the sheet metal. Further, the depth of restoration decreased in cases where the original number was erased and over which a new number was engraved; the latter results are similar to those of steel surfaces reported earlier [M.A.M. Zaili, R. Kuppuswamy, H. Harun, Restoration of engraved marks on steel surfaces by etching technique, Forensic Sci. Int. 171 (2007) 27-32].

  17. A 3D printed superconducting aluminium microwave cavity

    NASA Astrophysics Data System (ADS)

    Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Sercombe, Timothy B.; Tobar, Michael E.

    2016-07-01

    3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

  18. Evolution of the structure and mechanical properties of sheets of the Al-4.7Mg-0.32Mn-0.21Sc-0.09Zr alloy due to deformation accumulated upon rolling

    NASA Astrophysics Data System (ADS)

    Zolotorevskiy, V. S.; Dobrojinskaja, R. I.; Cheverikin, V. V.; Khamnagdaeva, E. A.; Pozdniakov, A. V.; Levchenko, V. S.; Besogonova, E. S.

    2016-11-01

    The mechanical properties and microstructure of sheets of an Al-4.7Mg-0.32Mn-0.21Sc-0.09Zr alloy deformed and annealed after rolling have been investigated. The total accumulated true strain was ɛf = 3.33-5.63, and the true strain at room temperature and at 200 °C was ɛc = 0.25-2.3. The strength properties of the sheets (yield stress σ0.2 = 495 MPa and ultimate tensile strength σu = 525 MPa) in the deformed state were greater than those after equal-channel angular pressing (ECAP) deformation. The mechanical properties of the deformed sheets after annealing depended on the size of subgrains inside the deformed grains bands with high-angle grain boundaries (HABs). With the increase in the annealing temperature from 150 to 300°C, the subgrain size increased from 80 to 300 nm. The relative elongation δ in the as-cast state and after annealing at 200-250°C (δ = 40-50%) was higher than that after annealing at 300-370°C (δ = 24-29%).

  19. Prediction of the ballistic limit of an aluminium sandwich panel

    NASA Astrophysics Data System (ADS)

    Campbell, J.; De Vuyst, T.; Vignjevic, R.; Hughes, K.

    2016-08-01

    This paper presents research on modelling the impact of a 150g projectile on a 35mm thick aluminium sandwich panel. The objective of the work is a predictive modelling capability for the ballistic limit of the panel. A predictive modelling capability supports the design of capture and deorbit missions for large items of space debris such as satellites and rocket upper stages. A detailed explicit finite element model was built using the LSDYNA software and results were compared with experimental data for the projectile exit velocity to establish key parameters. The primary parameters influencing the model behaviour were the strength and failure of the aluminium face sheets and the friction between projectile and panel. The model results showed good agreement with experimental results for ogive nose projectiles, but overestimated the exit velocity for flat nose projectiles.

  20. Dependence in Classification of Aluminium Waste

    NASA Astrophysics Data System (ADS)

    Resti, Y.

    2015-06-01

    Based on the dependence between edge and colour intensity of aluminium waste image, the aim of this paper is to classify the aluminium waste into three types; pure aluminium, not pure aluminium type-1 (mixed iron/lead) and not pure aluminium type 2 (unrecycle). Principal Component Analysis (PCA) was employed to reduction the dimension of image data, while Bayes’ theorem with the Gaussian copula was applied to classification. The copula was employed to handle dependence between edge and colour intensity of aluminium waste image. The results showed that the classifier has been correctly classifiable by 88.33%.

  1. The Effect of Fe Content on Recrystallization Texture Evolution, Microstructures, and Earing of Cold Rolled Continuous Cast AA5052 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Wen, Xiyu; Wen, Wei; Zhang, Yuanbin; Xu, Bin; Zeng, Qiang; Liu, Yansheng; Tong, Lirong; Zhai, Tongguang; Li, Zhong

    2016-04-01

    Continuous cast AA5052 Al alloys, containing iron contents of 0.120 and 0.466 wt pct, respectively, were cold rolled and annealed at temperatures ranging from 505 K to 755 K (232 °C to 482 °C). The recrystallization textures in the two alloys were analyzed using X-ray diffraction and electron back scatter diffraction, respectively. It was found that higher Fe content promoted the formation of deformation textures and retarded the formation of cube texture in the two alloys. Most cube-oriented grains formed in both these alloys were associated with coarse particles, whereas the P—{011}<566>, R—{123}<634>, and Goss or randomly oriented grains were often related to particle stringers consisted of fine particles along the rolling direction. It was also found that the volume fraction of each texture component was a Johnson-Mehl-Avrami-Kolmogorov-type function of annealing temperature in the two alloys. The texture evolution rate with the annealing temperature was calculated from this function and used to determine the onset temperature of each recrystallization texture component.

  2. Aluminium surface treatment with ceramic phases using diode laser

    NASA Astrophysics Data System (ADS)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  3. Consolidation of copper and aluminium powders by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Saiprasad, M.; Atchayakumar, R.; Thiruppathi, K.; Raghuraman, S.

    2016-09-01

    Processing in the powder metallurgy route has emerged as an economical process for the production of near net shaped components with a wide range of desired mechanical properties suitable for various applications of industrial needs. This research work was conducted with an objective of studying the improvisation of density and hardness of Copper-Aluminium alloy prepared by spark plasma sintering. Cu-Al alloy with a composition of 95% copper and 5% aluminium was prepared by SPS process. SPS is a low voltage, DC pulse current activated, pressure-assisted sintering, which enables sintering at lower temperatures and shorter durations. The combination offered by Cu-Al alloy of high strength and high corrosion resistance results their applications under a wide variety of conditions. The density and hardness of the prepared sample were measured by conducting appropriate tests. Apparently, the values of hardness and density of the specimen prepared by SPS seemed to be better than that of conventional sintering. The experimental procedure, testing methodologies and analysis are presented.

  4. Characterization of the mechanical and physical properties of TD-NiCr (Ni-20Cr-2ThO2) alloy sheet

    NASA Technical Reports Server (NTRS)

    Fritz, L. J.; Koster, W. P.; Taylor, R. E.

    1973-01-01

    Sheets of TD-NiCr processed using techniques developed to produce uniform material were tested to supply mechanical and physical property data. Two heats each of 0.025 and 0.051 cm thick sheet were tested. Mechanical properties evaluated included tensile, modulus of elasticity, Poisson's Ratio, compression, creep-rupture, creep strength, bearing strength, shear strength, sharp notch and fatigue strength. Test temperatures covered the range from ambient to 1589K. Physical properties were also studied as a function of temperature. The physical properties measured were thermal conductivity, linear thermal expansion, specific heat, total hemispherical emittance, thermal diffusivity, and electrical conductivity.

  5. Investigation of Three Analytical Hypothesis for Determining Material Creep Behavior under Varied Loads, with an Application to 2024-T3 Aluminum-Alloy Sheet in Tension at 400 F

    NASA Technical Reports Server (NTRS)

    Berkovits, Avraham

    1961-01-01

    Three existing hypotheses are formulated mathematically to estimate tensile creep strain under varied loads and constant temperature from creep data obtained under constant load and constant temperature. hypotheses investigated include the time-hardening, strain-hardening, and life-fraction rules. Predicted creep behavior is compared with data obtained from tensile creep tests of 2024-T3 aluminum-alloy sheet at 400 F under cyclic-load conditions. creep strain under varied loads is presented on the basis of an equivalent stress, derived from the life-fraction rule, which reduces the varied-load case to a constant-load problem. Creep strain in the region of interest for structural design and rupture times, determined from the hypotheses investigated, are in fair agreement with data in most cases, although calculated values of creep strain are generally greater than the experimental values because creep recovery is neglected in the calculations.

  6. Ultrasonic Cold Forming of Aircraft Sheet Materials

    DTIC Science & Technology

    1981-01-01

    sheet materials, including titanium 6A1-4V alloy, nickel, and stainless steel AM355 -CRT, into a helicopter rotor blade nose cap contour. Equipment for...were nickel 200, 6A1-4V titanium alloy, and AM355 -CRT stainlesb steel. Ultrasonic activation has been demonstrated to produce significant benefits In...titanium alloy, and AM355 -CRT stainless steel. Modifications in the equipment and procedures were made as the work pro- gressed. Samples of the formed

  7. Deposition of Workability-Enhancing Disposable Thick Fe Deposits on Fe-Si Alloy Sheets Using Thermal and Kinetic Spray Processes

    NASA Astrophysics Data System (ADS)

    Kim, Jaeick; Lee, Changhee; Kim, Sanghoon

    2015-02-01

    Fe-Si alloys are widely applied materials in industrial fields due to their magnetic properties. However, these alloys are difficult to manufacture due to the high oxidation affinity of Fe-Si alloys at high temperature; further, the permanence of the formed oxides (i.e., Fe2SiO4) degrade their workability. In order to solve this problem, disposable workability-improving `thick' coating layers were deposited on Fe-Si alloy substrates in this study using plain carbon steel wire and pure Fe powder via thermal and kinetic spraying processes. The resulting deposits were compared in terms of microstructure and mechanical properties. In thermal sprayed deposit, the oxides degraded mechanical properties, but were helpful for the deposition of a thick layer by restraining bending by thermally induced tensile residual stress. On the other hand, kinetic sprayed deposit showed better adhesive bond strength owing to the compressive residual stress. After a post heating, it was observed that the type of oxides was not affected by diffusion of Si elements from the substrate due to the limited diffusion length of Si elements. Imperfect chemical/metallurgical bonding between the deposit and substrate was also observed. Further, mechanical properties of post heat-treated specimens were enhanced relative to the as-sprayed state.

  8. Aluminium phosphide-induced leukopenia

    PubMed Central

    Ntelios, Dimitrios; Mandros, Charalampos; Potolidis, Evangelos; Fanourgiakis, Panagiotis

    2013-01-01

    Acute intoxication from the pesticide aluminium phosphide is a relatively rare, life-threatening condition in which cardiovascular decompensation is the most feared problem. We report the case of a patient exposed to aluminium phosphide-liberated phosphine gas. It resulted in the development of a gastroenteritis-like syndrome accompanied by severe reduction in white blood cell numbers as an early and prominent manifestation. By affecting important physiological processes such as mitochondrial function and reactive oxygen species homeostasis, phosphine could cause severe toxicity. After presenting the characteristics of certain leucocyte subpopulations we provide the current molecular understanding of the observed leukopenia which in part seems paradoxical. PMID:24172776

  9. Synergistic effects of carboxymethyl cellulose and ZnO as alkaline electrolyte additives for aluminium anodes with a view towards Al-air batteries

    NASA Astrophysics Data System (ADS)

    Liu, Jie; Wang, Dapeng; Zhang, Daquan; Gao, Lixin; Lin, Tong

    2016-12-01

    The synergistic effects of carboxymethyl cellulose (CMC) and zinc oxide (ZnO) have been investigated as alkaline electrolyte additives for the AA5052 aluminium alloy anode in aluminium-air battery by the hydrogen evolution test, the electrochemical measurements and the surface analysis method. The combination of CMC and ZnO effectively retards the self-corrosion of AA5052 alloy in 4 M NaOH solution. A complex film is formed via the interaction between CMC and Zn2+ ions on the alloy surface. The carboxyl groups adsorbed on the surface of aluminium make the protective film more stable. The cathodic reaction process is mainly suppressed significantly. AA5052 alloy electrode has a good discharge performance in the applied electrolyte containing the composite CMC/ZnO additives.

  10. The prophylactic reduction of aluminium intake.

    PubMed

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail.

  11. Benchmark 3 - Springback of an Al-Mg alloy in warm forming conditions

    NASA Astrophysics Data System (ADS)

    Manach, Pierre-Yves; Coër, Jérémy; Jégata Hervé Laurent, Anthony; Yoon, Jeong Whan

    2016-08-01

    Accurate prediction of springback is a long-standing challenge in the field of warm forming of aluminium sheets. The objective of this benchmark is to predict the effect of temperature on the springback process through the use of the split-ring test [1] with an Al-Mg alloy. This test consists in determining the residual stress state by measuring the opening of a ring cut from the sidewall of a formed cylindrical cup. Cylindrical cups are drawn with a heated die and blank-holder at temperatures of 20, 150 and 240°C. The force-displacement response during the forming process, the thickness and the earing profiles of the cup as well as the ring opening and the temperature of the blank are used to evaluate numerical predictions submitted by the benchmark participants. Problem description, material properties, and simulation reports with experimental data are summarized.

  12. Occupational asthma caused by aluminium welding.

    PubMed

    Vandenplas, O; Delwiche, J P; Vanbilsen, M L; Joly, J; Roosels, D

    1998-05-01

    Work-related asthma has been documented in workers employed in the primary aluminium industry and in the production of aluminium salts. The role of aluminium in the development of occupational asthma has, however, never been convincingly substantiated. We investigated a subject who experienced asthmatic reactions related to manual metal arc welding on aluminium. Challenge exposure to aluminium welding with flux-coated electrodes, as well as with electrodes without flux, elicited marked asthmatic reactions. Manual metal arc welding on mild steel did not cause significant bronchial response. The results of inhalation challenges combined with exposure assessments provided evidence that aluminium can cause asthmatic reactions in the absence of fluorides. Awareness of this possibility may be relevant to the investigation of asthma in workers exposed to aluminium.

  13. Comparative study using MS and XRD of Fe80Al20 alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Hadef, F.; Otmani, A.; Grenèche, J. M.

    2013-08-01

    An X-ray diffraction and 57Fe Mössbauer effect study of mechanically alloyed Fe80Al20 is presented. X-ray measurements indicate that the disordered bcc α-Fe(Al) solid solution was formed after 2 h of milling, while the analysis of Mössbauer spectra suggested that total dissolution of aluminium is achieved after 10 h of milling. These differences can be attributed to: (i) rapid nanocrystallization of aluminium and/or (ii) small particles with small amounts of aluminium cannot be detected by the X-ray diffraction technique.

  14. RESEARCH ON THE BASIC NATURE OF STRESS CORROSION FOR VARIOUS STRUCTURAL ALLOYS AT ROOM AND ELEVATED TEMPERATURE,

    DTIC Science & Technology

    LIFE), GRAIN STRUCTURES(METALLURGY), FRACTURE(MECHANICS), TENSILE PROPERTIES , HEAT TREATMENT, TEMPERATURE, SEA WATER, CHLORIDES, SHEETS, STEEL, MOLYBDENUM ALLOYS, VANADIUM ALLOYS, ENVIRONMENTAL TESTS, MICROSTRUCTURE.

  15. Downscaled anodic oxidation process for aluminium in oxalic acid

    NASA Astrophysics Data System (ADS)

    Sieber, M.; Morgenstern, R.; Kuhn, D.; Hackert-Oschätzchen, M.; Schubert, A.; Lampke, T.

    2017-03-01

    The increasing multi-functionality of parts and assemblies in several fields of engineering demands, amongst others, highly functionalised surfaces. For the different applications, on the one hand, there is a need to scale up surface modification processes originating in the nano- and micro-scale. On the other hand, conventional macro-scale surface refinement methods offer a huge potential for application in the said nano- and micro-scale. The anodic oxidation process, which is established especially for aluminium and its alloys, allows the formation of oxide ceramic layers on the surface. The build-up of an oxide ceramic coating comes along with altered chemical, tribological and electrical surface properties. As a basis for further investigations regarding the use of the anodic oxidation process for micro-scale-manufacturing, the scale effects of oxalic acid anodising on commercially pure aluminium as well as on the AlZn5.5MgCu alloy are addressed in the present work. The focus is on the amount of oxide formed during a potentiostatic process in relation to the exchanged amount of charge. Further, the hardness of the coating as an integral measure to assess the porous oxide structure is approached by nano-indentation technique.

  16. Experimental study of friction in aluminium bolted joints

    NASA Astrophysics Data System (ADS)

    Croccolo, D.; de Agostinis, M.; Vincenzi, N.

    2010-06-01

    This study aims at developing an experimental tool useful to define accurately the friction coefficients in bolted joints and, therefore, at relating precisely the tightening torque to the bolt preloading force in some special components used in front motorbike suspensions. The components under investigation are some clamped joints made of aluminium alloy. The preloading force is achieved by applying a torque wrench to the bolt head. Some specific specimens have been appropriately designed and realized in order to study the tribological aspects of the tightening phase. Experimental tests have been performed by applying the Design of Experiment (DOE) method in order to obtain a mathematical model for the friction coefficients. Three replicas of a full factorial DOE at two levels for each variable have been carried out. The levels include cast versus forged aluminium alloy, anodized versus spray-painted surface, lubricated versus unlubricated screw, and first tightening (fresh unspoiled surfaces) versus sixth tightening (spoiled surfaces). The study considers M8x1.25 8.8 galvanized screws.

  17. Bumblebee Pupae Contain High Levels of Aluminium

    PubMed Central

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer’s disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  18. Bumblebee pupae contain high levels of aluminium.

    PubMed

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  19. Behavior of Ti-5Al-2.5Sn ELI titanium alloy sheet parent and weld metal in the presence of cracks at 20 K

    NASA Technical Reports Server (NTRS)

    Sullivan, T. L.

    1971-01-01

    Through- and surface-cracked specimens of two thicknesses were tested in uniaxial tension. Surface-cracked specimens were generally found to be stronger than through-cracked specimens with the same crack length. Apparent surface-crack fracture toughness calculated using the Anderson modified Irwin equation remained relatively constant for cracks as deep as 90 percent of the sheet thickness. Subcritical growth of surface cracks was investigated. Comparison of chamber and open air welds showed chamber welds to be slightly tougher. Both methods produced welds with toughness that compared favorably with that of the parent metal. Weld efficiencies were above 94 percent.

  20. The study of aluminium anodes for high power density Al/air batteries with brine electrolytes

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wood, Robert J. K.; Wang, Shuncai; Jones, Richard L.; Stokes, Keith R.; Wilcock, Ian

    Aluminium alloys containing small additions of both tin (∼0.1 wt%) and gallium (∼0.05 wt%) are shown to dissolve anodically at high rates in sodium chloride media at room temperatures; current densities >0.2 A cm -2 can be obtained at potentials close to the open circuit potential, ∼-1500 mV versus SCE. The tin exists in the alloys as a second phase, typically as ∼1 μm inclusions (precipitates) distributed throughout the aluminium structure, and anodic dissolution occurs to form pits around the tin inclusions. Although the distribution of the gallium in the alloy could not be established, it is also shown to be critical in the formation of these pits as well as maintaining their activity. The stability of the alloys to open circuit corrosion and the overpotential for high rate dissolution, both critical to battery performance, are shown to depend on factors in addition to elemental composition; both heat treatment and mechanical working influence the performance of the alloy. The correlation between alloy performance and their microstructure has been investigated.

  1. Localised anodic oxidation of aluminium material using a continuous electrolyte jet

    NASA Astrophysics Data System (ADS)

    Kuhn, D.; Martin, A.; Eckart, C.; Sieber, M.; Morgenstern, R.; Hackert-Oschätzchen, M.; Lampke, T.; Schubert, A.

    2017-03-01

    Anodic oxidation of aluminium and its alloys is often used as protection against material wearout and corrosion. Therefore, anodic oxidation of aluminium is applied to produce functional oxide layers. The structure and properties of the oxide layers can be influenced by various factors. These factors include for example the properties of the substrate material, like alloy elements and heat treatment or process parameters, like operating temperature, electric parameters or the type of the used electrolyte. In order to avoid damage to the work-piece surface caused by covering materials in masking applications, to minimize the use of resources and to modify the surface in a targeted manner, the anodic oxidation has to be localised to partial areas. Within this study a proper alternative without preparing the substrate by a mask is investigated for generating locally limited anodic oxidation by using a continuous electrolyte jet. Therefore aluminium material EN AW 7075 is machined by applying a continuous electrolyte jet of oxalic acid. Experiments were carried out by varying process parameters like voltage or processing time. The realised oxide spots on the aluminium surface were investigated by optical microscopy, SEM and EDX line scanning. Furthermore, the dependencies of the oxide layer properties from the process parameters are shown.

  2. Nano-crystalline P/M aluminium for automotive applications

    NASA Astrophysics Data System (ADS)

    Hummert, K.; Schattevoy, R.; Broda, M.; Knappe, M.; Beiss, P.; Klubberg, F.; Schubert, T. H.; Leuschner, R.

    2009-01-01

    The reduction of total vehicle weight and lowering of moving masses within the engine are key elements to overcome future emission challenges of the automotive industry. Within a German BMBF funded project the melt spinning technology will be driven to a series production status. The very fast cooling condition of the melt leads to a nano-structure of the aluminium material. This results in new material properties of known alloys. The strength increases dramatically without lowered forming behaviour. With this process the freedom of designing complex alloys is very flexible. Different alloys have been investigated for several applications, where high strength at room and elevated temperatures and/or high wear resistance is required. This paper presents some results regarding the processing, microstructure and mechanical properties of a developed Al-Ni-Fe alloy. This joined research project with partners from the automotive industry as well as automotive suppliers and universities is funded by the German BMBF "NanoMobile" Program under Project number 03X3008.

  3. Development of advanced high strength tantalum base alloys. Phase 3: Influence of metallurgical condition on the mechanical properties of ASTAR-811C sheet

    NASA Technical Reports Server (NTRS)

    Ammon, R. L.; Buckman, R. W., Jr.; Harrod, D. L.

    1972-01-01

    Metallurgical condition was shown to have a significant effect on the creep properties of ASTAR-811C (Ta-8W-1Re-0.7Hf-0.025C) sheet. Cold worked material exhibited creep rates 30 times higher than solution annealed material and 10 times greater than for recrystallized material. Both grain size and the carbide morphology changes as the final annealing temperature was raised from 3000 F to 3600 F. However, the lowest creep rates were achieved for material which retained the high temperature form of the Ta2C precipitate. Samples with GTA weldments had essentially identical properties as recrystallized base metal. Cooling rates from 3600 F of 5, 50, and 800 F deg/min. had little effect on the 2000 and 2400 F creep behavior of ASTAR-811C.

  4. A review of semi-solid aluminium-steel joining processes

    NASA Astrophysics Data System (ADS)

    Obeidi, Muhannad; McCarthy, Éanna; Brabazon, Dermot

    2016-10-01

    The semi-solid metal (SSM) forming process can be applied to achieve near net shape forming of metal alloys, and provides superior component properties compared to those achievable with conventional casting methods. The technique, also commonly called thixoforming, relies on achieving a spheroidal microstructure within the metal alloy so that its fluidity can be adjusted to achieve a controlled laminar filling of the die. Despite the better quality and the higher mechanical properties of an SSM product, thixoforming still represents only 1% of the total aluminium production, which can be explained by the higher premium cost of the processing equipment compared to conventional die casting. The method has also proven successful as a joining method, for joining similar and dissimilar materials. This paper reviews semisolid forming as a forming method and as a joining method, in particular the joining of dissimilar materials such as stainless steel to aluminium.

  5. Aluminium in foodstuffs and diets in Sweden.

    PubMed

    Jorhem, L; Haegglund, G

    1992-01-01

    The levels of aluminium have been determined in a number of individual foodstuffs on the Swedish market and in 24 h duplicate diets collected by women living in the Stockholm area. The results show that the levels in most foods are very low and that the level in vegetables can vary by a factor 10. Beverages from aluminium cans were found to have aluminium levels not markedly different from those in glass bottles. Based on the results of the analysis of individual foods, the average Swedish daily diet was calculated to contain about 0.6 mg aluminium, whereas the mean content of the collected duplicate diets was 13 mg. A cake made from a mix containing aluminium phosphate in the baking soda was identified as the most important contributor of aluminium to the duplicate diets. Tea and aluminium utensils were estimated to increase the aluminium content of the diets by approximately 4 and 2 mg/day, respectively. The results also indicate that a considerable amount of aluminium must be introduced from other sources.

  6. Effect of outdoor exposure at ambient and elevated temperatures on fatigue life of Ti-6Al-4V titanium alloy sheet in the annealed and the solution treated and aged condition

    NASA Technical Reports Server (NTRS)

    Phillips, E. P.

    1974-01-01

    Specimens of Ti-6Al-4V titanium alloy sheet in the annealed and the solution-treated and aged heat-treatment condition were exposed outdoors at ambient and 560 K (550 F) temperatures to determine the effect of outdoor exposure on fatigue life. Effects of exposure were determined by comparing fatigue lives of exposed specimens to those of unexpected specimens. Two procedures for fatigue testing the exposed specimens were evaluated: (1) fatigue tests conducted outdoors by applying 1200 load cycles per week until failure occurred and (2) conventional fatigue tests (continuous cycling until failure occurred) conducted indoors after outdoor exposure under static load. The exposure period ranged from 9 to 28 months for the outdoor fatigue-test group and was 24 months for the static-load group. All fatigue tests were constant-amplitude bending of specimens containing a drilled hole (stress concentration factor of 1.6). The results of the tests indicate that the fatigue lives of solution-treated and aged specimens were significantly reduced by the outdoor exposure at 560 K but not by the exposure at ambient temperature. Fatigue lives of the annealed specimens were essentially unaffected by the outdoor exposure at either temperature. The two test procedures - outdoor fatigue test and indoor fatigue test after outdoor exposure - led to the same conclusions about exposure effects.

  7. Diamond Sheet: A new diamond tool material

    NASA Technical Reports Server (NTRS)

    Mackey, C. R.

    1982-01-01

    Diamond sheet is termed a diamond tool material because it is not a cutting tool, but rather a new material from which a variety of different tools may be fabricated. In appearance and properties, it resembles a sheet of copper alloy with diamond abrasive dispersed throughout it. It is capable of being cut, formed, and joined by conventional methods, and subsequently used for cutting as a metal bonded diamond tool. Diamond sheet is normally made with industrial diamond as the abrasive material. The metal matrix in diamond sheet is a medium hard copper alloy which has performed well in most applications. This alloy has the capability of being made harder or softer if specific cutting conditions require it. Other alloys have also been used including a precipitation hardened aluminum alloy with very free cutting characteristics. The material is suitable for use in a variety of cutting, surfacing, and ring type tools, as well as in such mundane items as files and sandpaper. It can also be used as a bearing surface (diamond to diamond) and in wear resistant surfaces.

  8. Effect of the layer of anodized 7075-T6 aluminium corrosion properties

    NASA Astrophysics Data System (ADS)

    Montoya Z, R. D.; L, E. Vera; Pineda T, Y.; Cedeño, M. L.

    2017-01-01

    Aluminium alloys are widely used in various sectors of industry. The 7075-T6 alloy corresponding to an Al-Zn T6, is mostly used as structural component in the aviation industry, due to the good relationship between weight and mechanical properties. However, the negative point of this alloys is the resistance to corrosion, which is why they need to be coated with an anodic film. Different surface treatments, such as anodizing, are used to improve corrosion resistance. Anodizing is an electrolytic process by which a protective layer on aluminium known as “alumina” is formed, this is formed by the passage of an electric current in an acidic electrolyte. This investigation presents a study of the effect of the thickness of layers of alumina deposited by anodized method, in the corrosion resistance of 7075-T6 aluminium. This study was performed by using in a solution of tartaric acid - sulfuric acid and an inorganic salt. To evaluate the influence alumina layer thickness on the corrosion properties some tests were carried out by using the electrochemical spectroscopy impedances (EIS) technique and Tafel polarization curves. It was found that the grown of the thickness of film favourably influences in the corrosion resistance.

  9. Enriched alloy layer on an Al-Cu alloy studied by cyclic voltammetry

    NASA Astrophysics Data System (ADS)

    García Vergara, S. J.; Blanco Pinzon, C. E.; Skeldon, P.

    2017-01-01

    The behaviour of enriched Al-0.7at.%Cu alloy is investigated using cyclic voltammetry. Enriched alloy layers at the interface between the alloy/oxide film were developed by alkaline etching at 5mAcm-2 in 0.1M sodium hydroxide solution at 298K, with the time of etching determining the extent of enrichment. Cyclic voltammograms were recorded at a scan rate of 10mV s-1 in naturally aerated 0.1M ammonium pentaborate solution at 298K. The current overshoot of the enriched alloys was different from that for non-enriched alloy. The latter material revealed the usual single peaks, which are very similar. In contrast, the overshoot comprised two or more components for the enriched alloys. The behaviour is suggested to be associated with the atomic bonding of aluminium in copper-rich and aluminium-rich regions of the enriched alloy layer, with influence on the activation potentials for oxidation of aluminium.

  10. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    PubMed

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  11. High aluminium content of infant milk formulas.

    PubMed Central

    Weintraub, R; Hams, G; Meerkin, M; Rosenberg, A R

    1986-01-01

    The aluminium content of several commercially available infant milk formulas was measured by electrothermal atomic absorption spectrometry. Results were compared with those for fresh breast milk, cow's milk, and local tap water. Differences in aluminium concentration of greater than 150-fold were found, with the lowest concentrations in breast milk. PMID:3767424

  12. A Study on 3-Body Abrasive Wear Behaviour of Aluminium 8011 / Graphite Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Patil, Rahul

    2016-09-01

    Metals and alloys have found their vital role in many applications like structural, corrosive, tribological, etc., in engineering environment. The alloys/composites having high strength to low weight ratio have gained attention of many researchers recently. In this work, graphite reinforced Aluminium 8011 metal matrix composite was prepared by conventional stir casting route, by varying the weight % of reinforcement. Uniform distribution of Graphite in matrix alloy was confirmed by optical micrographs. Prepared composite specimens were subjected to 3-body abrasive testing by varying applied load and time, the silica particles of 400 grit size were used as abrasive particles. It was observed that with the increase of weight% of Graphite the wear resistance of composite was also increasing and on comparison it was found that reinforced composite gives good wear resistance than base alloy.

  13. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    PubMed

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-04

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs.

  14. Study on the Formation and Characterization of the Intermetallics in Friction Stir Welding of Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Ghosh, R. N.; Pal, T. K.

    2014-10-01

    Multimaterial fabrication such as joining of steel and aluminum is currently prominent in a variety of industries. Friction stir welding is a novel solid-state welding process that causes good joint strength between steel and aluminum. However, the phenomenon contributing significant strength at the interface is not yet clear. In the present study, the interface of the friction stir lap-welded aluminum and coated steel sheet having joint strength maximum (71.4 pct of steel base metal) and minimum, respectively, under two parameter combinations, i.e., 1000 rpm 50 mm min-1 and 500 rpm 100 mm min-1, was exclusively characterized by X-ray diffraction, transmission electron microscopy (TEM), concentration profile, and elemental mapping by electron-probe microanalysis. A TEM-assisted EDS study identifies the morphologies of large size Al13Fe4 and small size Fe3Al-type intermetallic compounds at the interface. The diffusion-induced intermetallic growth (thickness) measured from a backscattered image and concentration profile agreed well with the numerically calculated one. The growth of these two phases at 1000 rpm 50 mm min-1 is attributed to the slower cooling rate (~3.5 K/s) with higher diffusion time (44 seconds) along the interface in comparison to the same for 500 rpm 100 mm min-1 with faster cooling rate (~10 K/s) and less diffusion time (13.6 seconds). The formation of thermodynamically stable and hard intermetallic phase Al13Fe4 at 1000 rpm and travel speed 50 mm min-1 in amounts higher than 500 rpm and a travel speed of 100 mm min-1 results in better joint strength, i.e., 71.4 pct, of the steel base metal.

  15. Microstructure characterization of hypereutectoid aluminium bronze composite coating

    NASA Astrophysics Data System (ADS)

    Kucita, P.; Wang, S. C.; Li, W. S.; Cook, R. B.; Starink, M. J.

    2015-10-01

    Hypereutectoid aluminium bronze coating was deposited onto an E.N. 10503 steel substrate using plasma transferred arc welding (PTA). Microstructure characterisation of the coating and a section near the steel substrate joint was carried out using SEM, EBSD, EDS in conjunction with XRD and depth-sensing nano-indentation. The constituent phases in the coating were identified as: martensitic Cu3Al β1' phase, solid solution of Al in Cu α phase and the intermetallic Fe3Al κ1 phase. The region near the steel substrate was characterised by high hardness, large grains and presence of Cu precipitates. No cracks were observed in this region. The coating has high hardness of 4.9GPa and Young's modulus of 121.7GPa. This is attributed to homogeneous distribution of sub microns size Fe3Al intermetallic phase. The implications of the coating to the engineering application of sheet metal forming are discussed.

  16. Intestinal absorption of aluminium in renal failure.

    PubMed

    Drüeke, Tilman B

    2002-01-01

    The proportion of the daily ingested aluminium that is absorbed in the intestinal tract has remained a matter of debate for many years because no reliable method of measurement was available. Studies with earlier analytic techniques reported fractional absorption of aluminium from as little as 0.001% to as much as 27% of an oral dose. Measurement of (26)Al by high-energy accelerator mass spectrometry has permitted more accurate analyses. In normal young rats, 0.05-0.1% of ingested aluminium is absorbed in the intestine, of which roughly half goes to the skeleton within 2 h, whereas the remaining half is excreted in the urine, most of it within 48 h. Deposition in organs other than the skeleton appears to be negligible. In healthy human volunteers, the most recent estimates of fractional intestinal (26)Al absorption were also in the range of 0.06-0.1%. In both rats and humans, intestinal absorption of aluminium is subject to many systemic and local factors. The latter include various compounds with which aluminium is complexed in the gut lumen, and gastric acidity. The influence of food is controversial; however, absorption appears higher in the fasted than the post-prandial state. Luminal phosphate concentration decreases aluminium absorption, whereas citrate increases it. For theoretical reasons, silicates should prevent aluminium absorption, but experimental evidence has not supported this theory. Whether water hardness affects aluminium bioavailability remains a matter of debate. General conditions may also modify aluminium absorption and deposition in bone. Examples of these general factors include the uraemic syndrome, diabetes mellitus, secondary hyperparathyroidism, vitamin D status, Alzheimer's disease and Down's syndrome. Awareness of intestinal absorption of aluminium is particularly important, given that aluminium-based binders continue to be used in uraemic patients, despite the hazards of aluminium accumulation. The lessons we have learned about

  17. New metallic alloys incorporating fullerenes and carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Doome, R. J.; Fonseca, A.; Nagy, J. B.

    1998-08-01

    In order to open new routes to fullerenes application, we have investigated the effect of fullerenes and nanotubes in metallic alloys. Fullerenes mixture and carbon nanotubes have been used as new carbon sources in the synthesis of metallic alloys (Al, Fe and Ni). After melting under inert atmosphere, macroscopic homogeneous alloys were obtained with iron and nickel but the aluminium based alloys looked rather inhomogeneous due to an incomplete melting. From the samples analysis by chemical reactions and XPS, it was concluded that the carbon is essentially located on the alloy surface as carbide and sp2 structures. Except for the aluminium based alloy where some fullerenes were still detected, thermal treatment as well as metal catalytic effect led to the decomposition of the fullerenes in the alloys. Nevertheless, carbon nanotubes kept their structure and were trapped in the alloys. The hardness of these new alloys were determined and compared to values of common alloys incorporating graphite and norit-A as carbon sources. The preliminary results showed slightly higher hardness values for alloys incorporating fullerenes and weaker values for alloys incorporating carbon nanotubes.

  18. Abrasive wear of alumina fibre-reinforced aluminium

    NASA Astrophysics Data System (ADS)

    Axen, N.; Alahelisten, A.; Jacobson, S.

    1994-04-01

    The friction and abrasive wear behaviour of an Al-Si1MgMn aluminium alloy reinforced with 10, 15 and 30 vol.% of alumina fibers has been evaluated. The influence of fiber content, matrix hardness, applied load as well as the hardness and size of the abrasive grits was investigated. The tests were performed with a pin-on-drum two-body abrasion apparatus. The wear mechanisms were studied using scanning electron microscopy. It is shown that fiber reinforcement increases the wear resistance in milder abrasive situations, i.e. small and soft abrasives and low loads. However, in tougher abrasive situations, meaning coarse and hard abrasives and high loads, the wear resistance of the composites is equal to or, in some cases, even lower than that of the unreinforced material. It is also shown that the coefficient of friction decreases with increasing fiber content and matrix hardness of the composites.

  19. Analysis conditions of an industrial Al-Mg-Si alloy by conventional and 3D atom probes.

    PubMed

    Danoix, F; Miller, M K; Bigot, A

    2001-10-01

    Industrial 6016 Al-Mg-Si(Cu) alloys are presently regarded as attractive candidates for heat treatable sheet materials. Their mechanical properties can be adjusted for a given application by age hardening of the alloys. The resulting microstructural evolution takes place at the nanometer scale, making the atom probe a well suited instrument to study it. Accuracy of atom probe analysis of these aluminium alloys is a key point for the understanding of the fine scale microstructural evolution. It is known to be strongly dependent on the analysis conditions (such as specimen temperature and pulse fraction) which have been widely studied for ID atom probes. The development of the 3D instruments, as well as the increase of the evaporation pulse repetition rate have led to different analysis conditions, in particular evaporation and detection rates. The influence of various experimental parameters on the accuracy of atom probe data, in particular with regard to hydride formation sensitivity, has been reinvestigated. It is shown that hydrogen contamination is strongly dependent on the electric field at the specimen surface, and that high evaporation rates are beneficial. Conversely, detection rate must be limited to smaller than 0.02 atoms/pulse in order to prevent drastic pile-up effect.

  20. Aspects of ultra-high-precision diamond machining of RSA 443 optical aluminium

    NASA Astrophysics Data System (ADS)

    Mkoko, Z.; Abou-El-Hossein, K.

    2015-08-01

    Optical aluminium alloys such as 6061-T6 are traditionally used in ultra-high precision manufacturing for making optical mirrors for aerospace and other applications. However, the optics industry has recently witnessed the development of more advanced optical aluminium grades that are capable of addressing some of the issues encountered when turning with single-point natural monocrystalline diamond cutters. The advent of rapidly solidified aluminium (RSA) grades has generally opened up new possibilities for ultra-high precision manufacturing of optical components. In this study, experiments were conducted with single-point diamond cutters on rapidly solidified aluminium RSA 443 material. The objective of this study is to observe the effects of depth of cut and feed rate at a fixed rotational speed on the tool wear rate and resulting surface roughness of diamond turned specimens. This is done to gain further understanding of the rate of wear on the diamond cutters versus the surface texture generated on the RSA 443 material. The diamond machining experiments yielded machined surfaces which are less reflective but with consistent surface roughness values. Cutting tools were observed for wear through scanning microscopy; relatively low wear pattern was evident on the diamond tool edge. The highest tool wear were obtained at higher depth of cut and increased feed rate.

  1. Modelling of stress fields during LFEM DC casting of aluminium billets by a meshless method

    NASA Astrophysics Data System (ADS)

    Mavrič, B.; Šarler, B.

    2015-06-01

    Direct Chill (DC) casting of aluminium alloys is a widely established technology for efficient production of aluminium billets and slabs. The procedure is being further improved by the application of Low Frequency Electromagnetic Field (LFEM) in the area of the mold. Novel LFEM DC processing technique affects many different phenomena which occur during solidification, one of them being the stresses and deformations present in the billet. These quantities can have a significant effect on the quality of the cast piece, since they impact porosity, hot-tearing and cold cracking. In this contribution a novel local radial basis function collocation method (LRBFCM) is successfully applied to the problem of stress field calculation during the stationary state of DC casting of aluminium alloys. The formulation of the method is presented in detail, followed by the presentation of the tackled physical problem. The model describes the deformations of linearly elastic, inhomogeneous isotropic solid with a given temperature field. The temperature profile is calculated using the in-house developed heat and mass transfer model. The effects of low frequency EM casting process parameters on the vertical, circumferential and radial stress and on the deformation of billet surface are presented. The application of the LFEM appears to decrease the amplitudes of the tensile stress occurring in the billet.

  2. Ionic fluids in lubrication of aluminium-steel contacts. Surface and tribochemical interactions

    NASA Astrophysics Data System (ADS)

    Jimenez Ballesta, Ana Eva

    Room-temperature ionic liquids (ILs) are high performance fluids with a wide thermal stability range. They are being studied as new lubricants in a variety of sliding contacts. One of their more interesting tribological applications is that of steel-aluminium lubrication. In this work we study the influence of the lateral alkyl chain length and of the anion on the lubricating ability of six imidazolium ILs, a pyridinium and a phosphonium derivative. For first time, these ILs have been studied as neat lubricants and as 1wt.% base oil additives in variable conditions of velocity, load and temperature in pin-on-disk tests for AISI 52100 steel-ASTM 2011 aluminium contacts. In this work we present the first study of ILs as lubricants under extreme temperature conditions. The tribological performance of ILs has been compared with that of a mineral oil and of a synthetic ester. Under these conditions, ILs show lower friction and wear values than conventional oils at all temperatures. As 1wt.% additives, the conditions of optimum lubrication and the transitions between regimes and lubrication mechanisms have been determined. We have also studied the performance of ILs as 1wt.% additives of the synthetic oil. A relationship between additive polarity and wear index has been established. If the more soluble phosphonium IL additive is used, no friction or wear reduction takes place due to competition between solvation and adsorption processes. Electronic microscopy (SEM), energy dispersive (EDS) and X-ray photoelectron (XPS) spectroscopies have been used to study the wear mechanisms and tribochemical processes that take place in the contact. Finally, we have studied the performance of three aluminium alloys in corrosion and erosion-corrosion tests. In immersion tests with free-water ILs, the aluminium alloy 2011 shows a good resistance to corrosion, but dilution of 1-ethyl, 3-methylimidazolium tetrafluoroborate in water produces the hydrolysis of the anion and the corrosion of

  3. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.

  4. Novel method for joining CFRP to aluminium

    NASA Astrophysics Data System (ADS)

    Möller, F.; Thomy, C.; Vollertsen, F.; Schiebel, P.; Hoffmeister, C.; Herrmann, A. S.

    The current state of the art in joining of carbon-fibre reinforced composites (CFRP) to metals such as aluminium is - for the case of aircraft structures, e.g.- riveting or bolting. However, to reduce structural weight and improve structural performance, integral, load-bearing aluminium-CFRP-structures are desirable. To produce such structures, a novel joint configuration together with an appropriate thermal, laser-based joining process is suggested by the authors. In this paper, the joint configuration (based on CFRP-Ti-aluminium joints) and the laser beam conduction welding process will be presented, and first specimens obtained will be discussed with respect to their properties. It will be shown that the novel approach is in principle suitable to produce load-bearing CFRP-aluminium structures.

  5. Thermomechanical processing of plasma sprayed intermetallic sheets

    DOEpatents

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  6. Aluminium speciation in effluents and receiving waters.

    PubMed

    Gardner, M J; Comber, S D W

    2003-12-01

    The respective speciation of aluminium in sewage effluent and in river water receiving effluent, has been examined. Results showed that concentrations of reactive aluminium changed over a timescale of hours and were controlled predominantly by pH. A minimum concentration of reactive aluminium occurred at a pH of approximately 6.8, coinciding with the prevalence of non-reactive, insoluble Al(OH)3 species. For receiving waters of low pH value, typically < pH 5, a large proportion of the 'naturally present' aluminium can be present in a reactive form at concentrations higher than the proposed Environmental Quality Standard (EQS). Mixing of waters of this type with effluent of a higher pH value leads to the precipitation of aluminium hydroxide. Mixing of effluent of pH value in the range 7.5-8.0 with river water in the same (or slightly higher) pH range appears to result in no appreciable change in the proportion of reactive aluminium; the change in concentration tends to be related simply to dilution. On the basis of a theoretical knowledge of aluminium speciation, results obtained in this work indicate that it is possible to make predictions about the proportion of reactive aluminium present in a receiving water, based on the pH values of the effluent water mixture and the concentration in the effluent. Reasonable comparisons between measured and predicted values were obtained at higher pH values, but the relationship was less certain at pH values less than 6.5 for which levels of reactive metal tended to be higher than the quality standard value.

  7. A Study on Effect of Graphite Particles on Tensile, Hardness and Machinability of Aluminium 8011 Matrix Material

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Karabasappagol, Prasann J.

    2016-09-01

    Industrial application point of view, metal matrix composites in general and Aluminium alloy matrix composites in particular are ideal candidates because of their favourable engineering properties. Being lightweight Aluminium matrix composites are widely used in aircraft, defence and automotive industries. In this work Aluminium 8011 metal matrix was reinforced with fine Graphite particles of 50 μm. developed by two-step Stir casting method. Graphite weight %was varied in the range 2, 4, 6 and 8%. Uniform dispersion of graphite particle is examined under optical microscope. Tensile test coupons were prepared as per standard to determine % of elongation and tensile strength for various % of graphite particle. Hardness of developed composite for various % of graphite particle and Machinability parameters were also studied for effect on surface finish. It was observed that with increase of weight percentage of Graphite particles up to 8% in Aluminium 8011 alloy matrix there was increase in tensile strength, decrease in % of elongation with increase in hardness. Machinability study revealed that, there was decrease in surface roughness with increase in Graphite content.

  8. Effect of magnesium addition on the wetting of alumina by aluminium

    NASA Astrophysics Data System (ADS)

    Sangghaleh, Ali; Halali, Mohammad

    2009-07-01

    In this report the wetting behaviour between polycrystalline alumina substrates and molten aluminium doped with magnesium as a wetting agent has been studied using the sessile drop technique. The time required for equilibrium attainment is investigated. To explore the formation of possible phases at the interface, electron microscopic studies along with EDX analysis have been employed. It is found that magnesium reduces the time and temperature required for equilibrium in the Al/Al 2O 3 system. The Al-7 wt% Mg and Al-10 wt% Mg alloys can wet alumina at temperatures as low as 900 °C. It is also found that molten aluminium doped with magnesium can wet polycrystalline alumina at temperatures below 1000 °C. A thin reaction layer was observed at the Al-Mg/Al 2O 3 interface in the present study.

  9. Method of forming magnesium alloy sheets

    DOEpatents

    Mualidharan, Govindarajan; Muth, Thomas R.; Harper, David C.

    2015-12-22

    A machine for asymmetric rolling of a work-piece includes pair of rollers disposed in an arrangement to apply opposing, asymmetric rolling forces to roll a work-piece therebetween, wherein a surface of the work-piece is rolled faster than an opposite surface of the work-piece; and an exit constraint die rigidly disposed adjacent an exit side of the pair of rollers so that, as the work-piece exits the pair of rollers, the work-piece contacts the exit constraint die to constrain curling of the work-piece.

  10. [Aluminium allergy and granulomas induced by vaccinations for children].

    PubMed

    Andersen, Rosa Marie Ø; Zachariae, Claus; Johansen, Jeanne Duus

    2015-04-27

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site – vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark.

  11. Process for alloying uranium and niobium

    DOEpatents

    Holcombe, Cressie E.; Northcutt, Jr., Walter G.; Masters, David R.; Chapman, Lloyd R.

    1991-01-01

    Alloys such as U-6Nb are prepared by forming a stacked sandwich array of uraniun sheets and niobium powder disposed in layers between the sheets, heating the array in a vacuum induction melting furnace to a temperature such as to melt the uranium, holding the resulting mixture at a temperature above the melting point of uranium until the niobium dissolves in the uranium, and casting the uranium-niobium solution. Compositional uniformity in the alloy product is enabled by use of the sandwich structure of uranium sheets and niobium powder.

  12. The first data from the Orion laser: measurements of the spectrum of hot dense aluminium

    NASA Astrophysics Data System (ADS)

    Hoarty, D. J.; Allan, P.; James, S. F.; Brown, C. R. D.; Hobbs, L. M. R.; Hill, M. P.; Harris, J. W. O.; Morton, J.; Brookes, M. G.; Shepherd, R.; Dunn, J.; Chen, H.; Von Marley, E.; Beiersdorfer, P.; Chung, H. K.; Lee, R. W.; Brown, G.; Emig, J.

    2016-03-01

    The newly commissioned Orion laser system has been used to study dense plasmas created by a combination of short pulse laser heating and compression by laser driven shocks. Thus the plasma density was systematically varied between 1 and 10g/cc by using aluminium samples buried in plastic foils or diamond sheets. The aluminium was heated to electron temperatures between 500eV and 700eV allowing the plasma conditions to be diagnosed by K- shell emission spectroscopy. The K-shell spectra show the effect of the ionization potential depression as a function of density via the delocalization of n=3 levels and disappearance of n=3 transitions in He-like and H-like aluminium. The data are compared to simulated spectra, which account for the change in the ionization potential by the commonly used Stewart and Pyatt prescription; a simple ion sphere model and an alternative due to Ecker and Kroll suggested by recent X-ray free-electron laser experiments. The experimental data are in reasonable agreement with the model of Stewart and Pyatt, but are in better agreement with a simple ion sphere model. The data indicate that the Ecker and Kröll model overestimates substantially the ionization potential depression in this regime.

  13. Serum aluminium and cobalt levels after ceramic-on-ceramic and metal-on-metal total hip replacement.

    PubMed

    Grübl, A; Weissinger, M; Brodner, W; Gleiss, A; Giurea, A; Gruber, M; Pöll, G; Meisinger, V; Gottsauner-Wolf, F; Kotz, R

    2006-08-01

    In a randomised study, 28 patients with a mean age of 62.2 years (32 to 81) with osteoarthritis or avascular necrosis of the hip received either a ceramic-on-ceramic or a metal-on-metal total hip replacement. Apart from the liners the acetabular and femoral components were made of Ti-Al-Nb alloy. The serum aluminium and cobalt levels were measured before, and at one year after surgery. The 15 patients in the ceramic-on-ceramic group had a median pre-operative aluminium level of 1.3 microg/l (0.25 to 8.4) and a cobalt level below the detection limit. At one year the aluminium level was 1.1 microg/l (0.25 to 2.3) and the cobalt level was 0.4 microg/l (0.15 to 0.7). The 13 patients in the metal-on-metal group had a median pre-operative aluminium level of 1.9 microg/l (0.25 to 4.4) and a cobalt level below the detection limit. At one year the median aluminium level was 0.9 microg/l (0.25 to 3.9) whereas the cobalt level was 1.4 microg/l (0.5 to 10.5). This increase in the cobalt level at one year was significant (p < 0.001). Our findings indicate that ceramic-on-ceramic bearings do not cause elevated levels of serum aluminium in the first post-operative year.

  14. Study of Magnetic Alloys: Critical Phenomena.

    DTIC Science & Technology

    MAGNETIC ALLOYS, TRANSPORT PROPERTIES), ELECTRICAL RESISTANCE, SEEBECK EFFECT , MAGNETIC PROPERTIES, ALUMINUM ALLOYS, COBALT ALLOYS, GADOLINIUM ALLOYS, GOLD ALLOYS, IRON ALLOYS, NICKEL ALLOYS, PALLADIUM ALLOYS, PLATINUM ALLOYS, RHODIUM ALLOYS

  15. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    SciTech Connect

    Veit, R.; Kolleck, R.; Hofmann, H.; Sikora, S.

    2011-01-17

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating.In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  16. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Veit, R.; Hofmann, H.; Kolleck, R.; Sikora, S.

    2011-01-01

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating. In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  17. Aluminium in over-the-counter drugs: risks outweigh benefits?

    PubMed

    Reinke, Claudia M; Breitkreutz, Jörg; Leuenberger, Hans

    2003-01-01

    In the early 1970s, aluminium toxicity was first implicated in the pathogenesis of clinical disorders in patients with chronic renal failure involving bone (renal osteomalacia) or brain tissue (dialysis encephalopathy). Before that time the toxic effects of aluminium ingestion were not considered to be a major concern because absorption seemed unlikely to occur. Meanwhile, aluminium toxicity has been investigated in countless epidemiological and clinical studies as well as in animal experiments and many papers have been published on the subject. It is now commonly acknowledged that aluminium toxicity can be induced by infusion of aluminium-contaminated dialysis fluids, by parenteral nutrition solutions, and by oral exposure as a result of aluminium-containing pharmaceutical products such as aluminium-based phosphate binders or antacid intake. Over-the-counter antacids are the most important source for human aluminium exposure from a quantitative point of view. However, aluminium can act as a powerful neurological toxicant and provoke embryonic and fetal toxic effects in animals and humans after gestational exposure. Despite these facts, the patient information leaflets from European antacids that are available OTC show substantial differences regarding warnings from aluminium toxicity. It seems advisable that all patients should receive the same information on aluminium toxicity from patient information leaflets, in particular with regard to the increased absorption through concomitant administration with citrate-containing beverages and the use of such antacids during pregnancy.

  18. The interrelationship between silicon and aluminium in the biological effects of aluminium.

    PubMed

    Birchall, J D

    1992-01-01

    It is well established that aluminium is toxic at the cellular level and that pathological symptoms follow its entry into organisms (plants, fish, humans) when the normal exclusion mechanisms fail or are bypassed, as for example in renal dialysis. The present debate concerns the availability of environmental aluminium and the possible impact of its slow and insidious absorption and accumulation in vulnerable individuals. Silicon is considered as essential element but the mechanisms underlying its essentiality remain unknown and binding of the element (through oxygen) with biomolecules has not been demonstrated. There is, however, a unique affinity between aluminium and silicon, not only in solid state chemistry ([AlO4]5- and [SiO4]4- are isostructural), but also in aqueous solution chemistry as illustrated by the synthesis of zeolite from aluminate and silicate anions at high pH and under hydrothermal conditions. This affinity exists also in very dilute solution (< 10(-5) M) at near-neutral pH when hydroxyalumino-silicate species form. These species mediate the bioavailability and cellular toxicity of aluminium. The observed effects of silicon deficiency can be attributed to consequential aluminium availability. There are important implications for the epidemiology and biochemistry of aluminium-induced disorders and any consideration of one element must include the other.

  19. Molecular breeding of cereals for aluminium resistance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminium (Al3+) toxicity is the primary factor limiting crop production on acidic soils worldwide. In addition to an application of lime for soil amelioration, Al3+ resistant plant varieties have been deployed to raise productivity on such hostile soils. This has been possible due to the exploita...

  20. Effect of aluminium chloride on human spermatozoa

    SciTech Connect

    Kaur, S.

    1988-03-01

    Aluminium (Al), which is the most prevalent metal in the earth's crust, has been implicated as an etiological factor in a variety of clinical disorders. Only recently Al has been discussed in the pathogenesis of the parenteral nutrition - associated liver disease. Included in this report are the preliminary findings on its effects on the reproductive functions of human beings.

  1. An ultrafast rechargeable aluminium-ion battery

    NASA Astrophysics Data System (ADS)

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-01

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g-1 and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g-1 (equivalent to ~3,000 W kg-1), and to withstand more than 7,500 cycles without capacity decay.

  2. Indentation of aluminium foam at low velocity

    NASA Astrophysics Data System (ADS)

    Shi, Xiaopeng; Miao, Yinggang; Liu, Shuangyan; Li, Yulong; Lu, Guoxing

    2015-09-01

    The indentation behaviour of aluminium foams at low velocity (10 m/s ˜ 30 m/s) was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ˜10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ˜10 m/s velocity may be caused by plastic wave effect.

  3. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    PubMed

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as <0.025μm filtered, <0.45μm filtered (dissolved) and unfiltered (total) present in solution over the 72-h bioassay. The chronic population growth rate inhibition after aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (p<0.05) increasing with initial cell density from 10(3) to 10(5)cells/mL. No effects on plasma membrane permeability were observed for any of the three diatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated

  4. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties

    NASA Astrophysics Data System (ADS)

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-06-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties.

  5. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties

    PubMed Central

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-01-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties. PMID:27245687

  6. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties.

    PubMed

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-06-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties.

  7. Laboratory produced P/M aluminum 2XXX + Zr sheet

    NASA Technical Reports Server (NTRS)

    Royster, Dick M.; Singleton, O. R.

    1988-01-01

    A laboratory-scale batch of aluminum alloy sheeting samples in the 2XXX + Zr system has been produced by P/M techniques in the T8X temper and subjected to tensile and Kahn tear property tests in both the longitudinal and long-transverse directions. The results obtained were compared to those of a NASA study concerning the same alloy powders; it appears that laboratory production-scale sheet-sample properties are good to excellent predictors of pilot-scale process products' tensile and tear notch toughness properties. The tear resistance toughness of the laboratory samples was not predictive of the pilot-scale products, however.

  8. Structural Biology Fact Sheet

    MedlinePlus

    ... Home > Science Education > Structural Biology Fact Sheet Structural Biology Fact Sheet Tagline (Optional) Middle/Main Content Area What is structural biology? Structural biology is a field of science focused ...

  9. Zika Virus Fact Sheet

    MedlinePlus

    ... sheets Fact files Questions & answers Features Multimedia Contacts Zika virus Fact sheet Updated 6 September 2016 Key ... and last for 2-7 days. Complications of Zika virus disease Based on a systematic review of ...

  10. Uterine Fibroids Fact Sheet

    MedlinePlus

    ... Topics Uterine fibroids fact sheet (PDF, 950 KB) FDA warning on power morcellators in treatment for uterine ... Topics Uterine fibroids fact sheet (PDF, 950 KB) FDA warning on power morcellators in treatment for uterine ...

  11. Gage of 6.5 per cent Si-Fe sheet is chemically reduced

    NASA Technical Reports Server (NTRS)

    Goldman, A.; Pavlovic, D. M.

    1966-01-01

    Chemical milling process aids the production of 6.5 percent silicon-iron soft magnetic-alloy sheets to very thin gages. Following conventional rolling to safe gage limits, the material is chemically reduced to the desired gage.

  12. A numerical analysis of empty and foam-filled aluminium conical tubes under oblique impact loading

    NASA Astrophysics Data System (ADS)

    Mat, Fauziah; Ismail, Khairul Azwan; Yaacob, Sazali

    2015-05-01

    In real impact applications, an energy absorber rarely sustains dynamic loading either axial or oblique but a combination of both. Established studies have proved that thin-walled tube is an excellent energy absorber under dynamic loading. Furthermore, the introduction of foam filling successfully enhanced the energy absorption capacity of thin-walled tube. However, the understanding of its response under oblique loading has yet been fully explored. Moreover, emerging in automotive industry has lead to increase interests on lightweight materials such as aluminium alloy. As such, this paper presents the crushing behaviour of empty and foam-filled aluminium alloy (AA6061-T6) conical tubes under oblique impact loading using a validated nonlinear finite element (FE) code, LS-DYNA. The study aims to assess the effect of foam filling on the energy absorption of AA6061-T6 tubes for variations in filler density. In fact, to the best of our knowledge, this study is the first attempt to evaluate a response of empty and foam-filled aluminum conical tube by using an experimentally validated model under oblique dynamic loading conditions. Good correlations between the numerical and experimental results were observed. The study show that initial peak force and the energy absorption increase with increasing filler density under axial and oblique loading. On the other hand, the effect of foam filling (0.534 g/cm3 aluminium foam filler) is less pronounced for the initial peak force under axial impact loading. Furthermore, the initial peak force and dynamic force of empty and foam-filled AA6061-T6 conical tubes decrease as the load angle increases from 0 deg to 20 deg hence reduces the energy absorption capacity.

  13. Fabrication of ultra-fine grained aluminium tubes by RTES technique

    SciTech Connect

    Jafarzadeh, H. Abrinia, K.

    2015-04-15

    Recently, repetitive tube expansion and shrinking have been exploited as a means for producing ultra-fine grained and nano-crystalline microstructures for magnesium alloy tubes. This method includes two different half-cycles and was based on pressing a tubular part through an angular channel die with two shear zones. Since the aluminium alloys are the most widely used materials in industries, in this study, repetitive tube expansion and shrinking as a new severe plastic deformation technique was applied to commercially pure aluminium for fabricating ultra-fine grained aluminium tubes for the first time and the ability of this process in significant grain refinement is determined even after single cycle. Transmission electron microscopy and X-ray diffraction were used to evaluate the microstructure of the repetitive tube expansion and shrinking processed materials and the examinations showed ultra-fine grains with the average grain size of 320 nm after one cycle of repetitive tube expansion and shrinking. The yield strength, ultimate tensile strength increased notably by the factor of 2.17 and 1.27 respectively, after one cycle of repetitive tube expansion and shrinking, whereas the elongation to failure as well as the uniform elongation decreased. Furthermore, micro-hardness distribution through the part's section proposed the hardness increasing to ~ 55 HV from the initial value of ~ 28 HV after one cycle of repetitive tube expansion and shrinking. - Highlights: • RTES was introduced for fabricating the UFGed AA1050 tubes for the first time. • Nano-grained AA1050 tube was obtained by RTES process. • Grain size of ~ 320 nm was obtained after two half-cycles of RTES process. • Yield and ultimate strength increased by the factor of 2.17 and 1.27 respectively. • The microhardness increased to ~ 55 HV from the initial value of ~ 28 HV.

  14. Microemulsion extraction separation and determination of aluminium species by spectrofluorimetry.

    PubMed

    Lu, Jusheng; Tian, Jiuying; Guo, Na; Wang, Yan; Pan, Yichun

    2011-01-30

    A simple and sensitive microemulsion extraction separation method was developed for the speciation of aluminium in tea samples by spectrofluorimetry. With 8-hydroxyquinoline (8-HQ) as the chelating agent and Triton X-100 Winsor II microemulsion as the extractant, separation of aluminium species in different pH solutions was achieved by microemulsion extraction. The formation of microemulsion, the conditions of extraction and determination of aluminium species were studied. The results showed that, the contents of aluminium species in tea leaves and infusions samples, such as total aluminium, total soluble aluminium, total granular aluminium, inorganic aluminium except Al-F, and (Al-F+Al-org), were obtained successfully under the optimal conditions. The limit of detection was 0.23 μg L(-1) in pH 9.5 solution, and 0.59 μg L(-1) in pH 6.0 solution respectively; the precision (RSD) for 11 replicate measurements of 10 μg L(-1) aluminium was 2.1% in pH 9.5 solution, and 2.8% in pH 6.0 solution respectively; the recoveries for the spiked samples were 96.8-103.5%. The proposed method is simple and efficient, which has been applied to the speciation of aluminium in tea samples with satisfactory results.

  15. Aluminium in brain tissue in familial Alzheimer's disease.

    PubMed

    Mirza, Ambreen; King, Andrew; Troakes, Claire; Exley, Christopher

    2017-03-01

    The genetic predispositions which describe a diagnosis of familial Alzheimer's disease can be considered as cornerstones of the amyloid cascade hypothesis. Essentially they place the expression and metabolism of the amyloid precursor protein as the main tenet of disease aetiology. However, we do not know the cause of Alzheimer's disease and environmental factors may yet be shown to contribute towards its onset and progression. One such environmental factor is human exposure to aluminium and aluminium has been shown to be present in brain tissue in sporadic Alzheimer's disease. We have made the first ever measurements of aluminium in brain tissue from 12 donors diagnosed with familial Alzheimer's disease. The concentrations of aluminium were extremely high, for example, there were values in excess of 10μg/g tissue dry wt. in 5 of the 12 individuals. Overall, the concentrations were higher than all previous measurements of brain aluminium except cases of known aluminium-induced encephalopathy. We have supported our quantitative analyses using a novel method of aluminium-selective fluorescence microscopy to visualise aluminium in all lobes of every brain investigated. The unique quantitative data and the stunning images of aluminium in familial Alzheimer's disease brain tissue raise the spectre of aluminium's role in this devastating disease.

  16. A study on the surface shape and roughness of aluminum alloy for heat exchanger using ball end milling

    NASA Astrophysics Data System (ADS)

    Lee, E.; Kim, Y.; jeong, H.; Chung, H.

    2015-09-01

    Aluminum alloy is a material with a high strength-weight ratio and excellent thermal conductivity. It neither readily corrodes nor quickly weakens at low temperatures, but can be easily recycled. Because of these features, aluminum heat exchangers are widely used in aluminum alloy. In addition, the aluminum alloy used in other areas is expected to gradually increase. As a result, researchers have been continuously studying the cutting patterns of aluminium alloy. However, such studies are fewer than those on the cutting patterns of ordinary steel. Moreover, the research on ball end milling with aluminium alloys has not received much attention. Therefore, in this study, an attempt was made to find the optimal cutting pattern among the seven cutting patterns for the machining of the commonly used aluminum alloy using ball end milling for a heat exchanger. The optimal pattern was found by comparing the different shapes and surface roughness values produced by the seven patterns.

  17. Radiation-stimulated diffusion in Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Kiv, A.; Fuks, D.; Munitz, A.; Zenou, V.; Moiseenko, N.

    A di-vacancy low-temperature diffusion is proposed to explain diffusion-controlled processes in Al-Si alloys responsible for neutron-induced silicon precipitation. Ab initio calculations of potential barriers for Si atom hopping in aluminium lattice showed that in the case of di-vacancy diffusion, they are small compared with that of mono-vacancy diffusion. The low temperature diffusivity of mono-vacancies is too small to account for the measured Si diffusivities in aluminium. The dependencies of radiation-stimulated diffusion on the neutron flux and on the temperature are obtained and can be used for the experimental verification of the developed model.

  18. Fatigue Strengths of Aircraft Materials: Axial-Load Fatigue Tests on Edge-Notched Sheet Specimens of 2024-T3 and 7075-T6 Aluminum Alloys and of SAE 4130 Steel with Notch Radii of 0.004 and 0.070 inch

    NASA Technical Reports Server (NTRS)

    Grover, H. J.; Hyler, W. S.; Jackson, L. R.

    1959-01-01

    The present report gives results of axial-load fatigue tests on notched specimens of three sheet materials: 2024-T3 and 7075-T6 aluminum alloys and normalized SAE 4130 steel. Two edge-notched specimens were designed and tested, each having a theoretical stress-concentration factor K(sub t) = 4.0. The radii of the notches were 0.004 and 0.070 inch. Tests of these specimens were run at two levels of nominal mean stress: 0 and 20,000 psi. Results of these studies extended information previously reported on tests of specimens with varying notch severity. They afford data on the variation of fatigue-strength reduction with notch radius and on the potential usefulness of Neuber's technical stress-concentration factor K(sub n).

  19. Feet sunk in molten aluminium: The burn and its prevention.

    PubMed

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention.

  20. What is the risk of aluminium as a neurotoxin?

    PubMed

    Exley, Christopher

    2014-06-01

    Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

  1. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  2. Optimizing friction stir welding parameters to maximize tensile strength of AA2219 aluminum alloy joints

    NASA Astrophysics Data System (ADS)

    Babu, S.; Elangovan, K.; Balasubramanian, V.; Balasubramanian, M.

    2009-04-01

    AA2219 aluminium alloy (Al-Cu-Mn alloy) has gathered wide acceptance in the fabrication of lightweight structures requiring a high strength-to-weight ratio and good corrosion resistance. In contrast to the fusion welding processes that are routinely used for joining structural aluminium alloys, the friction stir welding (FSW) process is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, axial force etc., and the tool pin profile play a major role in determining the joint strength. An attempt has been made here to develop a mathematical model to predict the tensile strength of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. A central composite design with four factors and five levels has been used to minimize the number of experimental conditions. The response surface method (RSM) has been used to develop the model. The developed mathematical model has been optimized using the Hooke and Jeeves search technique to maximize the tensile strength of the friction stir welded AA2219 aluminium alloy joints.

  3. Improvement of photodynamic activity of aluminium sulphophthalocyanine due to biotinylation

    NASA Astrophysics Data System (ADS)

    Meerovich, Irina G.; Jerdeva, Victoria V.; Derkacheva, Valentina M.; Meerovich, Gennadii A.; Lukyanets, Eugeny A.; Kogan, Eugenia A.; Savitsky, Alexander P.

    2003-09-01

    The photodynamic activity of dibiotinylated aluminium sulphophthalocyanine in vitro and in vivo were studied. It was obtained that in vitro dibiotinylated aluminium sulphophthalocyanine provides the effective damage of small cell lung carcinoma OAT-75. In vivo dibiotinylated aluminium sulphophthalocyanine causes destruction of tumor (Erlich carcinoma), results in total necrosis of tumor tissue and expresses vascular damage (trombosis and destruction of vascular walls) even in concentration 0.25 mg/kg of a body weight.

  4. An ultrafast rechargeable aluminium-ion battery.

    PubMed

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-16

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts; ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g(-1) and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g(-1) (equivalent to ~3,000 W kg(-1)), and to withstand more than 7,500 cycles without capacity decay.

  5. Separation of actinides from irradiated An-Zr based fuel by electrorefining on solid aluminium cathodes in molten LiCl-KCl

    NASA Astrophysics Data System (ADS)

    Souček, P.; Murakami, T.; Claux, B.; Meier, R.; Malmbeck, R.; Tsukada, T.; Glatz, J.-P.

    2015-04-01

    An electrorefining process for metallic spent nuclear fuel treatment is being investigated in ITU. Solid aluminium cathodes are used for homogeneous recovery of all actinides within the process carried out in molten LiCl-KCl eutectic salt at a temperature of 500 °C. As the selectivity, efficiency and performance of solid Al has been already shown using un-irradiated An-Zr alloy based test fuels, the present work was focused on laboratory-scale demonstration of the process using irradiated METAPHIX-1 fuel composed of U67-Pu19-Zr10-MA2-RE2 (wt.%, MA = Np, Am, Cm, RE = Nd, Ce, Gd, Y). Different electrorefining techniques, conditions and cathode geometries were used during the experiment yielding evaluation of separation factors, kinetic parameters of actinide-aluminium alloy formation, process efficiency and macro-structure characterisation of the deposits. The results confirmed an excellent separation and very high efficiency of the electrorefining process using solid Al cathodes.

  6. Spray forming of superplastic aluminum sheet

    SciTech Connect

    Lavender, C.A.; Smith, M.T.; McHugh, K.M.; Key, J.F.

    1995-12-31

    Ingot metallurgy (I/M) processing methods for superplastic aluminum sheet require substantial hot, warm and final cold rolling reduction steps to produce the desired fine grain size and thermally-stable microstructure necessary for superplastic forming (SPF). The rapid solidification rates associated with spray forming offer the potential for economic processing of near net-thickness SPF sheet having alloy compositions that are not possible with conventional ingot metallurgy. To evaluate the application of spray forming for SPF aluminum sheet, a modified 5083 alloy was supplied to Idaho National Engineering Laboratory for processing using laboratory spray-forming equipment. Spray-formed sheet specimens were then supplied to the Battelle Pacific Northwest Laboratory for characterization and comparison with conventional I/M-based SPF sheet. Results show that the spray formed material, when processed using appropriate homogenization and cold reduction steps (3:1 total reduction), has an equiaxed grain size of 2--4 {micro}m near the deposition substrate. However, microstructural examination indicates that grain size increases as a function of the distance from the deposition substrate. Tensile tests were conducted at a temperature of 550 C and constant strain rates over a range of 5 {times} 10{sup {minus}4} to 5 {times} 10{sup {minus}3} s{sup {minus}1} to evaluate the superplastic behavior of the spray-formed samples. Results show that the spray-formed material having a 3:1 cold rolling reduction has superplastic elongation equivalent to I/M materials processed with a 60:1 reduction.

  7. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    NASA Astrophysics Data System (ADS)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  8. Ultrasonic cold forming of aircraft sheet materials

    NASA Astrophysics Data System (ADS)

    Devine, J.; Krause, P. C.

    1981-01-01

    Ultrasonic forming was investigated as a means for shaping aircraft sheet materials, including titanium 6Al-4V alloy, nickel, and stainless steel AM355-CRT, into a helicopter rotor blade nosecap contour. Equipment for static forming of small coupons consisted of a modified 4000 watt ultrasonic spot welder provided with specially designed punch and die sets. The titanium alloy was successfully formed to a 60 degree angle in one step with ultrasonics, but invariably cracked under static force alone. Nickel had a low enough yield strength that it could be successfully formed either with or without ultrasonics. Insufficient ultrasonic power was available to produce beneficial effect with the high-strength steel. From analogy with commercially used ultrasonic tube drawing, it was postulated that dynamic forming of long lengths of the nosecap geometry could be achieved with an ultrasonic system mounted on a draw bench. It was recommended that the ultrasonic technique be considered for forming other aircraft sheet geometries, particularly involving titanium alloy.

  9. Perforating Thin Metal Sheets

    NASA Technical Reports Server (NTRS)

    Davidson, M. E.

    1985-01-01

    Sheets only few mils thick bonded together, punched, then debonded. Three-step process yields perforated sheets of metal. (1): Individual sheets bonded together to form laminate. (2): laminate perforated in desired geometric pattern. (3): After baking, laminate separates into individual sheets. Developed for fabricating conductive layer on blankets that collect and remove ions; however, perforated foils have other applications - as conductive surfaces on insulating materials; stiffeners and conductors in plastic laminates; reflectors in antenna dishes; supports for thermal blankets; lightweight grille cover materials; and material for mockup of components.

  10. [Effect of casting techniques on castability of copper-aluminum alloys].

    PubMed

    Scaranelo, R M; Bombonatti, P E; de Barros, L E; Pellizzer, A J

    1990-01-01

    It was evaluated the castability of four copper-aluminium alloy according the melting casting method used. The specimens were made using polyester mesh screen, with 11 x 11 filaments of 0.26 mm thick, fixed along of two adjacent edges in wax bar, with the sprue attached at their junction. The alloys were in an electrical casting machine and a centrifugal casting machine with an air/gas torch. The castability values were obtained by the percentage of completed segments of the resulting cast alloy screen. It was verified that the use of the electrical casting machine produced higher castability values to the copper-aluminium alloys than those produced by a centrifugal casting machine with an air/gas torch.

  11. Plasma Electrolytic Oxidation (PEO) Coatings on an A356 Alloy for Improved Corrosion and Wear Resistance

    NASA Astrophysics Data System (ADS)

    Peng, Zhijing

    Plasma electrolytic oxidizing (PEO) is an advanced technique that has been used to deposit thick and hard ceramic coatings on aluminium (Al) alloys. This work was however to use the PEO process to produce thin ceramic oxide coatings on an A356 Al alloy for improving corrosion and wear resistance of the alloy. Effects of current density and treatment time on surface morphologies and thickness of the PEO coatings were investigated. The improvement of galvanic corrosion properties of the coated A356 alloy vs. steel and carbon fibre were evaluated in E85 fuel or NaCl environments. Tribological properties of the coatings were studied with comparison to the uncoated A356 substrate and other commercially-used engine bore materials. The research results indicated that the PEO coatings could have excellent tribological and corrosion properties for aluminium engine applications.

  12. Speciation analysis of aluminium and aluminium fluoride complexes by HPIC-UVVIS.

    PubMed

    Frankowski, Marcin; Zioła-Frankowska, Anetta

    2010-10-15

    The study presents a new analytical method for speciation analysis in fractionation of aluminium fluoride complexes and free Al(3+) in soil samples. Aluminium speciation was studied in model solutions and soil extract samples by means of high performance ion chromatography (HPIC) with UV-VIS detection using post-column reaction with tiron for the separation and detection of aluminium fluoride complex and Al(3+) forms during one analysis. The paper presents particular stages of the chromatographic process optimization involving selecting the appropriate eluent strength, type of elution or concentration and quantity of derivatization reagent. HPIC was performed on a bifunctional analytical column Dionex IonPac CS5A. The use of gradient elution and the eluents A: 1M NH(4)Cl and B: water acidified to pH of eluent phase, enabled full separation of fluoride aluminium forms as AlF(2)(+), AlF(3)(0), AlF(4)(-) (first signal), AlF(2+) (second signal) and form Al(3+) in a single analytical procedure. The proposed new method HPIC-UVVIS was applied successfully in the quantitative and qualitative analysis of soil samples.

  13. Ratcheting fatigue behaviour of Al-7075 T6 alloy: Influence of stress parameters

    NASA Astrophysics Data System (ADS)

    Amarnath, Lala; Bhattacharjee, Antara; Dutta, K.

    2016-02-01

    The use of aluminium and aluminium based alloys are increasing rapidly on account of its high formability, good thermal and electrical conductivity, high strength and lightness. Aluminium alloys are extensively used in aerospace, automobile, marine and space research industries and are also put into structural applications where chances of fatigue damage cannot be ruled out. In the current work, it is intended to study the ratcheting fatigue behavior of 7075-T6 aluminium alloy at room temperature. This Al alloy is potentially used in aviation, marine and automotive components as well as in bicycle parts, rock mounting equipment and parts of ammunition where there is every chance of failure of the parts due to deformation caused by ratcheting. Ratcheting is the process of accruement of plastic stain produced when a component is subjected to asymmetric cyclic loading under the influence of low cycle fatigue. To accomplish the requirements of the projected research, stress-controlled cyclic loading experiments were done using a ±250 kN servo-hydraulic universal testing machine (Instron: 8800R). The effect of stress parameters such as mean stress and stress amplitude were investigated on the ratcheting behavior of the selected aluminium alloy. It was observed that, ratcheting strain increased with increase in the value of stress amplitude at any constant mean stress while a saturation in strain accumulation attained in the investigated material after around 10-20 cycles, under all test conditions. The analyses of hysteresis loop generated during cyclic loading indicate that the material exhibits cyclic hardening in the initial fifty cycles which gets softened in further loading up to about 70-80 cycles and finally attains a steady state. The increase in the ratcheting strain value with stress parameters happens owing to increased deformation domain during cycling. The cyclic hardening accompanied by softening is correlated with characteristic precipitation features of

  14. Preparation of SiC based Aluminium metal matrix nano composites by high intensity ultrasonic cavitation process and evaluation of mechanical and tribological properties

    NASA Astrophysics Data System (ADS)

    Murthy, N. V.; Prasad Reddy, A.; Selvaraj, N.; Rao, C. S. P.

    2016-09-01

    Request augments on a worldwide scale for the new materials. The metal matrix nano composites can be used in numerous applications of helicopter structural parts, gas turbine exit guide vane's, space shuttle, and other structural applications. The key mailman to ameliorate performance of composite matrix in aluminium alloy metal reinforces nano particles in the matrix of alloy uniformly, which ameliorates composite properties without affecting limit of ductility. The ultrasonic assisted stir casting helped agitation was successfully used to fabricate Al 2219 metal matrix of alloy reinforced with (0.5, 1, 1.5 and 2) wt.% of nano silicon carbide (SiC) particles of different sizes 50nm and 150nm. The micrographs of scanning electron microscopy of nano composite were investigated it reveals that the uniform dispersion of nano particles silicon carbide in aluminium alloy 2219 matrix and with the low porosity. How the specific wear rate was vary with increasing weight percentage of nano particles at constant load and speed as shown in results and discussions. And the mechanical properties showed that the ultimate tensile strength and hardness of metal matrix nano composite AA 2219 / nano SiC of 50nm and 150nm lean to augment with increase weight percentage of silicon carbide content in the matrix alloy.

  15. Aluminium salt slag characterization and utilization--a review.

    PubMed

    Tsakiridis, P E

    2012-05-30

    Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides). Depending on the raw mix the amount of salt slag produced per tonne of secondary aluminium ranges from 200 to 500 kg. As salt slag has been classified as toxic and hazardous waste, it should be managed in compliance with the current legislation. Its landfill disposal is forbidden in most of the European countries and it should be recycled and processed in a proper way by taking the environmental impact into consideration. This paper presents a review of the aluminium salt slag chemical and mineralogical characteristics, as well as various processes for metal recovery, recycling of sodium and potassium chlorides content back to the smelting process and preparation of value added products from the final non metallic residue.

  16. Aluminium removal from water after defluoridation with the electrocoagulation process.

    PubMed

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

  17. Reciprocating Sliding Behaviour of Solid Lubricant Coating over Modified Titanium Alloy Surfaces

    NASA Astrophysics Data System (ADS)

    Jothi Prakash, V. M.; Sathish, S.; Gopalakrishnan, T.; Venugopal, S.

    2017-03-01

    Tribological behaviour of contacting surfaces rigid sphere is using flat plate the with influence of normal and tangential loading (shear traction) is analysed using FEA model and surfaces being coated on flat plate by Titanium Alloy, Aluminium Alloy Molybdenum Di-sulphide. The finite element model facilitates to Evaluating the surface variables like contact stress distribution with the surface level and surface, contact pressure, shear stress and displacement. The finite element solution is validated through the hertz solution and on the successful verification.

  18. Effect of Weight Percentage and Cutting Parameter on Surface Finish of SiC Reinforced Aluminium Composite

    NASA Astrophysics Data System (ADS)

    Kadadevaramath, R. S.; Kotresh, M. C.; Srinivasan, D.

    2016-09-01

    In the present work, aluminium alloy of series 1100 is selected as a matrix material and SiC of 45 microns as reinforcement. The composites are synthesized by 2 stage stir casting route, by varying a weight % of reinforcement from 6 % and 10%. The surface roughness of prepared composite were examined after plain turning operation. The machining parameters like speed, feed, DOC, SiC Wt. % are varied at 3 different levels. In order to minimize the time, cost and material a taguchi L9 orthogonal array was used for experiment. From the studies it was observed that the roughness value will increase with the increasing in reinforcement percentage.

  19. Galvanised steel to aluminium joining by laser and GTAW processes

    SciTech Connect

    Sierra, G.; Peyre, P.; Deschaux Beaume, F. Stuart, D.; Fras, G.

    2008-12-15

    A new means of assembling galvanised steel to aluminium involving a reaction between solid steel and liquid aluminium was developed, using laser and gas tungsten arc welding (GTAW) processes. A direct aluminium melting strategy was investigated with the laser process, whereas an aluminium-induced melting by steel heating and heat conduction through the steel was carried out with the GTAW process. The interfaces generated during the interaction were mainly composed of a 2-40 {mu}m thick intermetallic reaction layers. The linear strength of the assemblies can be as high as 250 N/mm and 190 N/mm for the assemblies produced respectively by laser and GTAW processes. The corresponding failures were located in the fusion zone of aluminium (laser assemblies), or in the reaction layer (GTAW assemblies)

  20. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    SciTech Connect

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  1. Multilayer roll bonded aluminium foil: processing, microstructure and flow stress

    SciTech Connect

    Barlow, C.Y.; Nielsen, P.; Hansen, N

    2004-08-02

    Bulk aluminium has been produced by warm-rolling followed by cold-rolling of commercial purity (99% purity) aluminium foil. The bonding appeared perfect from observation with the naked eye, light and transmission electron microscopy. By comparison with bulk aluminium of similar purity (AA1200) rolled to a similar strain (90%RA), the roll-bonded metal showed a much higher density of high-angle grain boundaries, similar strength and improved thermal stability. This study has implications for a number of applications in relation to the processing of aluminium. Roll bonding is of interest as a method for grain size refinement; oxide-containing materials have increased strength, enhanced work-hardening behaviour, and exhibit alterations in recrystallisation behaviour. The behaviour of the hard oxide film is of interest in aluminium processing, and has been investigated by characterising the size and distribution of oxide particles in the roll-bonded samples.

  2. Usage of Neural Network to Predict Aluminium Oxide Layer Thickness

    PubMed Central

    Michal, Peter; Vagaská, Alena; Gombár, Miroslav; Kmec, Ján; Spišák, Emil; Kučerka, Daniel

    2015-01-01

    This paper shows an influence of chemical composition of used electrolyte, such as amount of sulphuric acid in electrolyte, amount of aluminium cations in electrolyte and amount of oxalic acid in electrolyte, and operating parameters of process of anodic oxidation of aluminium such as the temperature of electrolyte, anodizing time, and voltage applied during anodizing process. The paper shows the influence of those parameters on the resulting thickness of aluminium oxide layer. The impact of these variables is shown by using central composite design of experiment for six factors (amount of sulphuric acid, amount of oxalic acid, amount of aluminium cations, electrolyte temperature, anodizing time, and applied voltage) and by usage of the cubic neural unit with Levenberg-Marquardt algorithm during the results evaluation. The paper also deals with current densities of 1 A·dm−2 and 3 A·dm−2 for creating aluminium oxide layer. PMID:25922850

  3. Acute oral toxicity and biodistribution study of zinc-aluminium-levodopa nanocomposite.

    PubMed

    Kura, Aminu Umar; Saifullah, Bullo; Cheah, Pike-See; Hussein, Mohd Zobir; Azmi, Norazrina; Fakurazi, Sharida

    2015-01-01

    Layered double hydroxide (LDH) is an inorganic-organic nano-layered material that harbours drug between its two-layered sheets, forming a sandwich-like structure. It is attracting a great deal of attention as an alternative drug delivery (nanodelivery) system in the field of pharmacology due to their relative low toxic potential. The production of these nanodelivery systems, aimed at improving human health through decrease toxicity, targeted delivery of the active compound to areas of interest with sustained release ability. In this study, we administered zinc-aluminium-LDH-levodopa nanocomposite (ZAL) and zinc-aluminium nanocomposite (ZA) to Sprague Dawley rats to evaluate for acute oral toxicity following OECD guidelines. The oral administration of ZAL and ZA at a limit dose of 2,000 mg/kg produced neither mortality nor acute toxic signs throughout 14 days of the observation. The percentage of body weight gain of the animals showed no significant difference between control and treatment groups. Animal from the two treated groups gained weight continuously over the study period, which was shown to be significantly higher than the weight at the beginning of the study (P < 0.05). Biochemical analysis of animal serum showed no significant difference between rats treated with ZAL, ZA and controls. There was no gross lesion or histopathological changes observed in vital organs of the rats. The results suggested that ZAL and ZA at 2,000 mg/kg body weight in rats do not induce acute toxicity in the animals. Elemental analysis of tissues of treated animals demonstrated the wider distribution of the nanocomposite including the brain. In summary, findings of acute toxicity tests in this study suggest that zinc-aluminium nanocomposite intercalated with and the un-intercalated were safe when administered orally in animal models for short periods of time. It also highlighted the potential distribution ability of Tween-80 coated nanocomposite after oral administration.

  4. Acute oral toxicity and biodistribution study of zinc-aluminium-levodopa nanocomposite

    NASA Astrophysics Data System (ADS)

    Kura, Aminu Umar; Saifullah, Bullo; Cheah, Pike-See; Hussein, Mohd Zobir; Azmi, Norazrina; Fakurazi, Sharida

    2015-03-01

    Layered double hydroxide (LDH) is an inorganic-organic nano-layered material that harbours drug between its two-layered sheets, forming a sandwich-like structure. It is attracting a great deal of attention as an alternative drug delivery (nanodelivery) system in the field of pharmacology due to their relative low toxic potential. The production of these nanodelivery systems, aimed at improving human health through decrease toxicity, targeted delivery of the active compound to areas of interest with sustained release ability. In this study, we administered zinc-aluminium-LDH-levodopa nanocomposite (ZAL) and zinc-aluminium nanocomposite (ZA) to Sprague Dawley rats to evaluate for acute oral toxicity following OECD guidelines. The oral administration of ZAL and ZA at a limit dose of 2,000 mg/kg produced neither mortality nor acute toxic signs throughout 14 days of the observation. The percentage of body weight gain of the animals showed no significant difference between control and treatment groups. Animal from the two treated groups gained weight continuously over the study period, which was shown to be significantly higher than the weight at the beginning of the study ( P < 0.05). Biochemical analysis of animal serum showed no significant difference between rats treated with ZAL, ZA and controls. There was no gross lesion or histopathological changes observed in vital organs of the rats. The results suggested that ZAL and ZA at 2,000 mg/kg body weight in rats do not induce acute toxicity in the animals. Elemental analysis of tissues of treated animals demonstrated the wider distribution of the nanocomposite including the brain. In summary, findings of acute toxicity tests in this study suggest that zinc-aluminium nanocomposite intercalated with and the un-intercalated were safe when administered orally in animal models for short periods of time. It also highlighted the potential distribution ability of Tween-80 coated nanocomposite after oral administration.

  5. Further Precipitation Reactions Associated with Beta’ (Al3Zr) Particles in Al-Li-Cu-Mg-Zr Alloys

    DTIC Science & Technology

    1988-12-01

    Gregson 8’ precipitation in Al-Li-Mg-Cu-Zr alloys. H.M. Flower J. Mater. Sci. Lett., 3, 829 (1984) 5 P.L. Makin On the ageing of an aluminium-lithium...Technol., 2, 349 (1986) 8 H.M. Flower The effect of composition and heat treatment upon the et al microstructure/property relationships in Al-Li-Cu-Mg...1119 REFERENCES concluded) No. Author Title, etc 10 P.J. Gregon Microstructural control of toughness in aluminium- H.M. Flower lithium alloys. Acta

  6. Mechanics of Sheeting Joints

    NASA Astrophysics Data System (ADS)

    Martel, S. J.

    2015-12-01

    Physical breakdown of rock across a broad scale spectrum involves fracturing. In many areas large fractures develop near the topographic surface, with sheeting joints being among the most impressive. Sheeting joints share many geometric, textural, and kinematic features with other joints (opening-mode fractures) but differ in that they are (a) discernibly curved, (b) open near the topographic surface, and (c) form subparallel to the topographic surface. Where sheeting joints are geologically young, the surface-parallel compressive stresses are typically several MPa or greater. Sheeting joints are best developed beneath domes, ridges, and saddles; they also are reported, albeit rarely, beneath valleys or bowls. A mechanism that accounts for all these associations has been sought for more than a century: neither erosion of overburden nor high lateral compressive stresses alone suffices. Sheeting joints are not accounted for by Mohr-Coulomb shear failure criteria. Principles of linear elastic fracture mechanics, together with the mechanical effect of a curved topographic surface, do provide a basis for understanding sheeting joint growth and the pattern sheeting joints form. Compressive stresses parallel to a singly or doubly convex topographic surface induce a tensile stress perpendicular to the surface at shallow depths; in some cases this alone could overcome the weight of overburden to open sheeting joints. If regional horizontal compressive stresses, augmented by thermal stresses, are an order of magnitude or so greater than a characteristic vertical stress that scales with topographic amplitude, then topographic stress perturbations can cause sheeting joints to open near the top of a ridge. This topographic effect can be augmented by pressure within sheeting joints arising from water, ice, or salt. Water pressure could be particularly important in helping drive sheeting joints downslope beneath valleys. Once sheeting joints have formed, the rock sheets between

  7. Amélioration des performances du procédé de soudage TIG sur un acier au carbone et un alliage d'aluminium par dépôt de silice

    NASA Astrophysics Data System (ADS)

    Sire, Stéphane; Marya, Surendar

    This Note presents ways to improve the weld penetration potential of TIG process by optimising silica application around the joints in a plain carbon steel and an aluminium alloy 5086. Whereas for plain carbon steels, full coverage of joint improves penetration, the presence of a blank zone around the joint in the flux coating on aluminium 5086 using AC-TIG seems to be the best solution for cosmetic and deep welds. To cite this article: S. Sire, S. Marya, C. R. Mecanique 330 (2002) 83-89.

  8. Oxidation behaviors of the aluminide coated TZM alloy via pack cementation

    NASA Astrophysics Data System (ADS)

    Park, J.; Kim, J. M.; Lee, S.; Park, J. S.

    2014-12-01

    TZM is a traditional alloy for high temperature applications, in which (Ti, Zr)C particles are dispersed in a Mo matrix. However, due to easy formation of an oxide layer on the TZM alloy under ambient atmosphere, an oxidation protective coating is needed for any high temperature structural applications of TZM. In this study, aluminium pack cementation coatings have been carried out on TZM alloys, resulting in the formation of Al8Mo3 layer on the surface of TZM alloys. In order to examine the oxidation stability, the TZM alloy was exposed in an aerobic atmosphere. For the aluminide coated TZM alloys, an alumina layer was produced at the outer surface layer. The alminide coated TZM alloys showed excellent oxidation resistance. The coating layer kinetics and the corresponding oxidation stability are also discussed in terms of microstructural observations.

  9. Macroscopic anisotropy in AA5019A sheets

    SciTech Connect

    Choi, S.H.; Brem, J.C.; Barlat, F.; Oh, K.H.

    2000-05-11

    The macroscopic anisotropy for typical texture components in aluminum alloys and AA5019A sheet samples (H48 and O temper conditions) were investigated. In order to simultaneously consider the effects of morphological texture and crystallographic texture on macroscopic anisotropy, predictions of plastic properties were carried out using a full-constraints Taylor model and a visco-plastic self-consistent (VPSC) polycrystal model. The yield stress and r-value (width-to-thickness plastic strain ratio in uniaxial tension) anisotropy predicted using the VPSC model were in good agreement with experimental data.

  10. Scanning and transmission electron microscopy study of the microstructural changes occurring in aluminium matrix composites reinforced with SiC particles during casting and welding: interface reactions

    PubMed

    Urena; Gomez De Salazar JM; Gil; Escalera; Baldonedo

    1999-11-01

    Processing of aluminium matrix composites (AMCs), especially those constituted by a reactive system such as Al-SiC, presents great difficulties which limit their potential applications. The interface reactivity between SiC and molten Al generates an aluminium carbide which degrades the composite properties. Scanning and transmission electron microscopes equipped with energy-dispersive X-ray spectroscopes are essential tools for determining the structure and chemistry of the Al-SiC interfaces in AMCs and changes occurring during casting and arc welding. In the present work, an aluminium-copper alloy (AA2014) reinforced with three different percentages of SiC particles was subjected to controlled remelting tests, at temperatures in the range 750-900 degrees C for 10 and 30 min. Arc welding tests using a tungsten intert gas with power inputs in the range 850-2000 W were also carried out. The results of these studies showed that during remelting there is preferential SiC particle consumption with formation of Al4C3 by interface reaction between the solid SiC particle and the molten aluminium matrix. The formation of Al4C3 by the same mechanism has also been detected in molten pools of arc welded composites. However, in this case there was formation of an almost continuous layer of Al4C3, which protects the particle against further consumption, and formation of aciculate aluminium carbide on the top weld. Both are formed by fusion and dissolution of the SiC in molten aluminium followed by reaction and precipitation of the Al4C3 during cooling.

  11. Process development for Ni-Cr-ThO2 and Ni-Cr-Al-ThO2 sheet

    NASA Technical Reports Server (NTRS)

    Cook, R. C.; Norris, L. F.

    1973-01-01

    A process was developed for the production of thin gauge Ni-Cr-ThO2 sheet. The process was based on the elevated temperature deposition of chromium onto a wrought Ni-2%ThO2 sheet and subsequent high temperature diffusion heat treatments to minimize chromium concentration gradients within the sheet. The mechanical properties of the alloy were found to be critically dependent on those of the Ni-2%ThO2 sheet. A similar process for the production of a Ni-Cr-Al-ThO2 alloy having improved oxidation resistance was investigated but the non-reproducible deposition of aluminum from duplex Cr/Al packs precluded successful scale-up. The mechanical properties of the Ni-Cr-Al-ThO2 alloys were generally equivalent to the best Ni-Cr-ThO2 alloy produced in the programme.

  12. Ultrasonic Characterization of Texture in Rolled Aluminium Correlated with Electron Backscatter Diffraction Measurements

    NASA Astrophysics Data System (ADS)

    Essex, S. D.; Potter, M. D. G.; Dixon, S.

    2007-03-01

    Electron Backscatter Diffraction (EBSD) is a microscopic technique that provides detailed crystallographic orientation and microstructural information, allowing for accurate measurement of such properties like average grain size. In order to validate and better understand what information an ultrasonic technique can give us we are correlating the ultrasonic measurements with those from EBSD. It generates an appreciation of the limitations of both techniques, and what each can reasonably deliver. We describe a technique to extrapolate the three independent orientation distribution coefficients (ODCs) for cubic structures W400, W420 and W440 from the Bunge-Euler angle data from EBSD scans. Preliminary EBSD results for thin rolled aluminium sheet are discussed and compared to the ODCs determined on the same sample using an ultrasonic EMAT-EMAT S0 Lamb wave measurement system.

  13. Aluminium uptake and excretion in potroom workers of a new primary aluminium smelter during the construction stage.

    PubMed

    Röllin, H B; Theodorou, P; Nogueir, C M; Levin, J

    2001-12-01

    The aim of this study was to define bio-accumulation and excretion patterns of aluminium in newly employed potroom workers as well as changes in ambient aluminium levels in the potrooms of a modern aluminium smelter during the plant construction stage and one year into full production. A study was carried out on 115 newly employed volunteer potroom workers at various intervals, over a total period of 36 months. Before commencement of employment a structured questionnaire was completed by all study participants and the first collection of blood and urine specimens took place. As none of the subjects had ever worked in the aluminium industry before, they also served as their own controls. Atomic absorption spectroscopy was used to measure the aluminium content in the biological fluids and the content of the metal in the ambient air of the potrooms. Significantly, the study found an early and marked biological response to inhalation of very low levels of airborne aluminium. After only 12 months, the mean concentration of aluminium in serum had almost doubled; thereafter it levelled off. A mixed model analysis did not find any differences in the concentrations of aluminium in the serum of the subjects since the variation between subjects at any given time was much smaller than the variation within subjects. This may be an indication of the pronounced effect of aluminium inhalation on the kinetics of this metal in the human body. Furthermore, urinary excretion of aluminium by the potroom workers showed a linear increase reaching a concentration of only 49 microg l(-1) at the 36 month stage, suggesting a slow rate of elimination.

  14. Investigation and in situ removal of spatter generated during laser ablation of aluminium composites

    NASA Astrophysics Data System (ADS)

    Popescu, A. C.; Delval, C.; Shadman, S.; Leparoux, M.

    2016-08-01

    Spatter generated during laser irradiation of an aluminium alloy nanocomposite (AlMg5 reinforced with Al2O3 nanoparticles) was monitored by high speed imaging. Droplets trajectory and speed were assessed by computerized image analysis. The effects of laser peak power and laser focusing on the plume expansion and expulsed droplet speeds were studied in air or under argon flow. It was found that the velocity of visible droplets expulsed laterally or at the end of the plume emission from the metal surface was not dependent on the plasma plume speed. The neighbouring area of irradiation sites was studied by optical and scanning electron microscopy. Droplets deposited on the surface were classified according to their size and counted using a digital image processing software. It was observed that the number of droplets on surface was 1.5-3 times higher when the laser beam was focused in depth as compared to focused beams, even though the populations average diameter were comparable. Three methods were selected for removing droplets in situ, during plume expansion: an argon gas jet crossing the plasma plume, a fused silica plate collector transparent to the laser wavelength placed parallel to the irradiated surface and a mask placed onto the aluminium composite surface. The argon gas jet was efficient only for low power irradiation conditions, the fused silica plate failed in all tested conditions and the mask was successful for all irradiation regimes.

  15. Production and Compressive Characterization of Aluminium MMC Foam Manufactured Using Dual Foaming Agent

    NASA Astrophysics Data System (ADS)

    Haidar, S.; Ansary, S.; Rahman, A.

    2016-02-01

    Aluminium foams, produced by melting Aluminium alloy (LM6) containing blowing agent(s) and vigorous stirring. TiH2 is a known agent for this. As TiH2 begins to decompose into Ti and gaseous H2 when heated above about 465°C, large volumes of hydrogen gas are rapidly produced, creating bubbles that leads to a closed cell foam. A novel Strategy to enhance the mechanical properties of Al-MMC foams is discussed here, and it is demonstrated that titanium hydride (TiH2) in the form of 10-15 μm diameter particles can be pre-treated by selective oxidation to produce more uniform foams having better compressive properties (yield strength and energy absorption). It is found that the mechanical properties of the foams and the uniformity of cell size distribution is improved when the foam is blown with an optimized mixture of CaCO3 and pretreated TiH2. In order to define the relationship of mechanical properties with relative density of this material, correlations which uniquely defines the compressive behaviour of this modified Al- MMC foam has been developed.

  16. Casting alloys.

    PubMed

    Wataha, John C; Messer, Regina L

    2004-04-01

    Although the role of dental casting alloys has changed in recent years with the development of improved all-ceramic materials and resin-based composites, alloys will likely continue to be critical assets in the treatment of missing and severely damaged teeth. Alloy shave physical, chemical, and biologic properties that exceed other classes of materials. The selection of the appropriate dental casting alloy is paramount to the long-term success of dental prostheses,and the selection process has become complex with the development of many new alloys. However, this selection process is manageable if the practitioner focuses on the appropriate physical and biologic properties, such as tensile strength, modulus of elasticity,corrosion, and biocompatibility, and avoids dwelling on the less important properties of alloy color and short-term cost. The appropriate selection of an alloy helps to ensure a longer-lasting restoration and better oral health for the patient.

  17. Liquid sheet radiator

    NASA Technical Reports Server (NTRS)

    Chubb, Donald L.; White, K. Alan, III

    1987-01-01

    A new external flow radiator concept, the liquid sheet radiator (LSR), is introduced. The LSR sheet flow is described and an expression for the length/width (l/w), ratio is presented. A linear dependence of l/w on velocity is predicted that agrees with experimental results. Specific power for the LSR is calculated and is found to be nearly the same as the specific power of a liquid droplet radiator, (LDR). Several sheet thicknesses and widths were experimentally investigated. In no case was the flow found to be unstable.

  18. Microcomponent sheet architecture

    DOEpatents

    Wegeng, Robert S.; Drost, M. Kevin; McDonald, Carolyn E.

    1997-01-01

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation.

  19. Microcomponent sheet architecture

    DOEpatents

    Wegeng, R.S.; Drost, M.K..; McDonald, C.E.

    1997-03-18

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation. 14 figs.

  20. Silicon sheet technologies

    SciTech Connect

    Ciszek, T.F.

    1982-09-01

    A classification of silicon sheet growth methods by meniscus geometry permits them to be discussed in three groups: short meniscus techniques, high meniscus techniques, and extended meniscus or large solid/liquid interface area techniques. A second parameter, meniscus shaper interaction with the liquid silicon, is also instrumental in determining the characteristics of the various sheet processes. The current status of each process is discussed in the context of meniscus geometry and shaper/melt interaction. One aspect of sheet growth, surface area generation rate, is quantitatively compared with combined ingot growth and wafering surface area generation rates.

  1. A laboratory means to produce tough aluminum sheet from powder

    NASA Technical Reports Server (NTRS)

    Singleton, O. R.; Royster, D. M.; Thomas, J. R.

    1990-01-01

    The rapid solidification of aluminum alloys as powder and the subsequent fabrication processes can be used to develop and tailor alloys to satisfy specific aerospace design requirements, including high strength and toughness. Laboratory procedures to produce aluminum powder-metallurgy (PM) materials are efficient but require evidence that the laboratory methods used can produce a product with superior properties. This paper describes laboratory equipment and procedures which can be used to produce tough aluminum PM sheet. The processing of a 2124 + 0.9 percent Zr aluminum alloy powder is used as an example. The fully hardened sheet product is evaluated in terms of properties and microstructure. The key features of the vacuum hot press pressing operation used to consolidate the powder are described. The 2124 + 0.9 percent Zr - T8 temper aluminum sheet produced was both strong (460-490 MPa yield strength) and tough (Kahn Tear unit-propagation- energy values over three times those typical for ingot metallurgy 2024-T81). Both the longitudinal and longitudinal-transverse directions of the sheet were tested. The microstructure was well refined with subgrains of one or two micrometers. Fine dispersoids of Al3Zr in the precipitate free regions adjacent to boundaries are believed to contribute to the improved toughness.

  2. Effect of hydrogen on the integrity of aluminium-oxide interface at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Li, Meng; Xie, De-Gang; Ma, Evan; Li, Ju; Zhang, Xi-Xiang; Shan, Zhi-Wei

    2017-02-01

    Hydrogen can facilitate the detachment of protective oxide layer off metals and alloys. The degradation is usually exacerbated at elevated temperatures in many industrial applications; however, its origin remains poorly understood. Here by heating hydrogenated aluminium inside an environmental transmission electron microscope, we show that hydrogen exposure of just a few minutes can greatly degrade the high temperature integrity of metal-oxide interface. Moreover, there exists a critical temperature of ~150 °C, above which the growth of cavities at the metal-oxide interface reverses to shrinkage, followed by the formation of a few giant cavities. Vacancy supersaturation, activation of a long-range diffusion pathway along the detached interface and the dissociation of hydrogen-vacancy complexes are critical factors affecting this behaviour. These results enrich the understanding of hydrogen-induced interfacial failure at elevated temperatures.

  3. Press hardening of alternative high strength aluminium and ultra-high strength steels

    NASA Astrophysics Data System (ADS)

    Mendiguren, Joseba; Ortubay, Rafael; Agirretxe, Xabier; Galdos, Lander; de Argandoña, Eneko Sáenz

    2016-10-01

    The boron steel press hardening process takes more and more importance on the body in white structure in the last decade. In this work, the advantages of using alternative alloys on the press hardening process is analysed. In particular, the press hardening of AA7075 high strength aluminium and CP800 complex phase ultra-high strength steel is analysed. The objective is to analyse the potential decrease on springback while taking into account the strength change associated with the microstructural modification carried out during the press hardening process. The results show a clear improvement of the final springback in both cases. Regarding the final mechanical properties, an important decrease has been measured in the AA7075 due to the process while an important increase has been found in the CP800 material.

  4. Does allergen-specific immunotherapy induce contact allergy to aluminium?

    PubMed

    Netterlid, Eva; Hindsén, Monica; Siemund, Ingrid; Björk, Jonas; Werner, Sonja; Jacobsson, Helene; Güner, Nuray; Bruze, Magnus

    2013-01-01

    Persistent, itching nodules have been reported to appear at the injection site after allergen-specific immuno-therapy with aluminium-precipitated antigen extract, occasionally in conjunction with contact allergy to aluminium. This study aimed to quantify the development of contact allergy to aluminium during allergen-specific immunotherapy. A randomized, controlled, single-blind multicentre study of children and adults entering allergen-specific immunotherapy was performed using questionnaires and patch-testing. A total of 205 individuals completed the study. In the 3 study groups all subjects tested negative to aluminium before allergen-specific immunotherapy and 4 tested positive after therapy. In the control group 4 participants tested positive to aluminium. Six out of 8 who tested positive also had atopic dermatitis. Positive test results were found in 5/78 children and 3/127 adults. Allergen-specific immunotherapy was not shown to be a risk factor for contact allergy to aluminium. Among those who did develop aluminium allergy, children and those with atopic dermatitis were more highly represented.

  5. The varied functions of aluminium-activated malate transporters–much more than aluminium resistance

    PubMed Central

    Palmer, Antony J.; Baker, Alison; Muench, Stephen P.

    2016-01-01

    The ALMT (aluminium-activated malate transporter) family comprises a functionally diverse but structurally similar group of ion channels. They are found ubiquitously in plant species, expressed throughout different tissues, and located in either the plasma membrane or tonoplast. The first family member identified was TaALMT1, discovered in wheat root tips, which was found to be involved in aluminium resistance by means of malate exudation into the soil. However, since this discovery other family members have been shown to have many other functions such as roles in stomatal opening, general anionic homoeostasis, and in economically valuable traits such as fruit flavour. Recent evidence has also shown that ALMT proteins can act as key molecular actors in GABA (γ-aminobutyric acid) signalling, the first evidence that GABA can act as a signal transducer in plants. PMID:27284052

  6. Sepsis Fact Sheet

    MedlinePlus

    ... Remains Mysterious Life After Traumatic Injury: How the Body Responds Other NIGMS Fact Sheets Related Links Up to top This page last reviewed on February 01, 2017 Social Media Links Bookmark & Share Free Subscriptions Twitter Facebook YouTube ...

  7. Chlamydia - CDC Fact Sheet

    MedlinePlus

    Chlamydia – CDC Fact Sheet Chlamydia is a common sexually transmitted disease (STD) that can be easily cured. If left ... DSTDP) Centers for Disease Control and Prevention www. cdc. gov/ std CDC-INFO Contact Center 1-800- ...

  8. CMAQ Fact Sheet

    EPA Pesticide Factsheets

    For more than a decade, EPA and states have used EPA’s Community Multiscale Air Quality (CMAQ) Modeling System, a powerful computational tool for air quality management. Learn more about CMAQv5.2 by browsing our fact sheet.

  9. Avian Fact Sheet

    SciTech Connect

    NWCC Wildlife Work Group

    2004-12-01

    OAK-B135 After conducting four national research meetings, producing a document guiding research: Metrics and Methods for Determining or Monitoring Potential Impacts on Birds at Existing and Proposed Wind Energy Sites, 1999, and another paper, Avian Collisions with Wind Turbines: A Summary of Existing Studies and Comparisons to Other Sources of Avian Collision Mortality in the United States, 2001, the subcommittee recognized a need to summarize in a short fact sheet what is known about avian-wind interaction and what questions remain. This fact sheet attempts to summarize in lay terms the result of extensive discussion about avian-wind interaction on land. This fact sheet does not address research conducted on offshore development. This fact sheet is not intended as a conclusion on the subject; rather, it is a summary as of Fall/Winter 2002.

  10. Global ice sheet modeling

    SciTech Connect

    Hughes, T.J.; Fastook, J.L.

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed.

  11. Aluminium migration into beverages: are dented cans safe?

    PubMed

    Veríssimo, Marta I S; Gomes, M Teresa S R

    2008-11-01

    Aluminium (Al) migration from cans to beer and tea was studied along time. Analyses of Al in the canned drinks were performed till the sell-by date, and, in seven months, aluminium migration was found to increase 0.14 mg L(-1) in beer, and 0.6 mg L(-1) in tea. This study included dented cans from which aluminium migration into tea was found to be particularly severe. Al concentration in dented canned tea increased 9.6 mg L(-1) in seven months.

  12. A Study of Tungsten-Technetium Alloys

    NASA Technical Reports Server (NTRS)

    Maltz, J. W.

    1965-01-01

    Technetium is a sister element to rhenium and has many properties that are similar to rhenium. It is predicted that technetium will have about the same effects on tungsten as rhenium in regard to increase in workability, lowered ductile to brittle transition temperature, and improved ductility. The objectives of the current work are to recover technetium from fission product wastes at Hanford Atomic Products Operation and reduce to purified metal; prepare W-Tc alloys containing up to 50 atomic% Tc; fabricate the alloy ingots to sheet stock, assessing the effect of technetium on workability; and perform metallurgical and mechanical properties evaluation of the fabricated alloys. Previous reports have described the separation and purification of 800 g of technetium metal powder, melting of technetium and W-Tc alloys, and some initial observation of the alloy material.

  13. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    PubMed

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (p<0.0001); Iron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (p<0.0001). There were no statistically significant differences between the nine sampling points from the point of view of the sampling sites, climate conditions and wind directions. We found no correlation with car traffic, in terms of the number of vehicles, and metals. The values of iron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  14. Biodiesel Basics (Fact Sheet)

    SciTech Connect

    Not Available

    2014-06-01

    This fact sheet provides a brief introduction to biodiesel, including a discussion of biodiesel blends, which blends are best for which vehicles, where to buy biodiesel, how biodiesel compares to diesel fuel in terms of performance, how biodiesel performs in cold weather, whether biodiesel use will plug vehicle filters, how long-term biodiesel use may affect engines, biodiesel fuel standards, and whether biodiesel burns cleaner than diesel fuel. The fact sheet also dismisses the use of vegetable oil as a motor fuel.

  15. Energy information sheets

    SciTech Connect

    1995-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  16. Forming properties and springback evaluation of copper beryllium sheets

    NASA Astrophysics Data System (ADS)

    Tseng, A. A.; Jen, K. P.; Chen, T. C.; Kondetimmamhalli, R.; Murty, Y. V.

    1995-08-01

    Copper beryllium (CuBe) alloys possess excellent strength and conductivity. They have become the most important materials used for producing high reliability connectors and interconnections for electrical and electronic applications. As demand for high connection density in electrical and electronic products grows, springback behaviors become increasingly critical in fabricating these miniaturized contact components from sheet base materials. In the present article, a study of the springback behavior of CuBe sheets under different heat treatments is presented, with the goal of providing reliable information needed for fabricating more intricate connection parts. Both experimental and analytical techniques were adopted. The tensile tester was first used to study the springback related tensile properties. The governing tensile parameters on springback were identified, and their variations for sheets with different heat treatments were studied. It was found that a bilinear constitutive relationship can best characterize the stress strain behavior of the CuBe alloy. A closed form solution based on this bilinear relationship was formulated to predict the springback for the CuBe sheets at bending conditions. A V-shaped bend tester having an interchangeable punch to accommodate multiple radii was designed and built to evaluate the springback properties of CuBe sheets. A good correlation was found between the analytical predictions and experimental data. A parametric study, as an example, was also performed to provide the springback information needed for designing complicated connectors.

  17. Development of Low Cost, High Performance AlZn4.5Mg1 Alloy 7020

    DTIC Science & Technology

    2009-02-01

    Zn makes aluminum solid solutions of Cu-free 7XXX alloys more electrochemically active and susceptible to galvanic corrosion [21]. The highest level... Corrosion Behavior of Aluminum Alloys,” Aluminum Alloys Their Physical and Mechanical Properties, Vol. III, eds. E.A. Starke, Jr. and T.H. Sanders... Corrosion Susceptibility of Aluminum Alloy 7020 Welded Sheets,” Corrosion Science, Vol. 25, No. 11, pp. 999-1018 (1985). [28] Reboul, M.C. and J. Bouvaist

  18. The Tungsten Inert GAS (TIG) Process of Welding Aluminium in Microgravity: Technical and Economic Considerations

    NASA Astrophysics Data System (ADS)

    Ferretti, S.; Amadori, K.; Boccalatte, A.; Alessandrini, M.; Freddi, A.; Persiani, F.; Poli, G.

    2002-01-01

    The UNIBO team composed of students and professors of the University of Bologna along with technicians and engineers from Alenia Space Division and Siad Italargon Division, took part in the 3rd Student Parabolic Flight Campaign of the European Space Agency in 2000. It won the student competition and went on to take part in the Professional Parabolic Flight Campaign of May 2001. The experiment focused on "dendritic growth in aluminium alloy weldings", and investigated topics related to the welding process of aluminium in microgravity. The purpose of the research is to optimise the process and to define the areas of interest that could be improved by new conceptual designs. The team performed accurate tests in microgravity to determine which phenomena have the greatest impact on the quality of the weldings with respect to penetration, surface roughness and the microstructures that are formed during the solidification. Various parameters were considered in the economic-technical optimisation, such as the type of electrode and its tip angle. Ground and space tests have determined the optimum chemical composition of the electrodes to offer longest life while maintaining the shape of the point. Additionally, the power consumption has been optimised; this offers opportunities for promoting the product to the customer as well as being environmentally friendly. Tests performed on the Al-Li alloys showed a significant influence of some physical phenomena such as the Marangoni effect and thermal diffusion; predictions have been made on the basis of observations of the thermal flux seen in the stereophotos. Space transportation today is a key element in the construction of space stations and future planetary bases, because the volumes available for launch to space are directly related to the payload capacity of rockets or the Space Shuttle. The research performed gives engineers the opportunity to consider completely new concepts for designing structures for space applications

  19. DNA strand patterns on aluminium thin films.

    PubMed

    Khatir, Nadia Mahmoudi; Banihashemian, Seyedeh Maryam; Periasamy, Vengadesh; Majid, Wan Haliza Abd; Rahman, Saadah Abdul; Shahhosseini, Fatemeh

    2011-01-01

    A new patterning method using Deoxyribose Nucleic Acid (DNA) strands capable of producing nanogaps of less than 100 nm is proposed and investigated in this work. DNA strands from Bosenbergia rotunda were used as the fundamental element in patterning DNA on thin films of aluminium (Al) metal without the need for any lithographic techniques. The DNA strands were applied in buffer solutions onto thin films of Al on silicon (Si) and the chemical interactions between the DNA strands and Al creates nanometer scale arbitrary patterning by direct transfer of the DNA strands onto the substrate. This simple and cost-effective method can be utilized in the fabrication of various components in electronic chips for microelectronics and Nano Electronic Mechanical System (NEMS) applications in general.

  20. Telangiectasia in aluminium workers: a follow up.

    PubMed

    Thériault, G; Gingras, S; Provencher, S

    1984-08-01

    A five step investigation was carried out to gain a better understanding of the morbidity that accompanied the development of telangiectasia on aluminium workers and to find its cause. Fifty workers with multiple telangiectasia when matched with normal controls showed the same amount of illness except that evidence of ischaemia on the ECG was found in nine cases and one control. The cases did not show an excess of abnormal biochemical tests. The basic histopathological lesion affected the surrounding tissue rather than the vessels themselves. Working in the current environment and wearing masks seems to protect young workers from developing the lesions. The Soderberg and not the prebake process was associated with the lesions; the causative agent is probably a gas that contains both hydrocarbons and fluoride components emitted from the electrolytic reactors.