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Sample records for aluminium powder alloys

  1. Consolidation of copper and aluminium powders by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Saiprasad, M.; Atchayakumar, R.; Thiruppathi, K.; Raghuraman, S.

    2016-09-01

    Processing in the powder metallurgy route has emerged as an economical process for the production of near net shaped components with a wide range of desired mechanical properties suitable for various applications of industrial needs. This research work was conducted with an objective of studying the improvisation of density and hardness of Copper-Aluminium alloy prepared by spark plasma sintering. Cu-Al alloy with a composition of 95% copper and 5% aluminium was prepared by SPS process. SPS is a low voltage, DC pulse current activated, pressure-assisted sintering, which enables sintering at lower temperatures and shorter durations. The combination offered by Cu-Al alloy of high strength and high corrosion resistance results their applications under a wide variety of conditions. The density and hardness of the prepared sample were measured by conducting appropriate tests. Apparently, the values of hardness and density of the specimen prepared by SPS seemed to be better than that of conventional sintering. The experimental procedure, testing methodologies and analysis are presented.

  2. Hot tearing evaluation for aluminium alloys

    NASA Astrophysics Data System (ADS)

    Brůna, Marek

    2016-06-01

    Hot tearing during solidification of aluminium alloys castings can be a serious problem. This phenomenon is well known but still insufficiently investigated. Hot tearing occurs in form of irregular cracks in metal castings that develop during solidification and cooling. The cause of hot tearing is generally attributed to the development of thermally induced tensile stresses and strains in a casting as the molten metal contracts during solidification and solid state shrinkage. Submited paper consists of two parts. The first part introduces the reader to the phenomenon of hot tearing. The second part describes newly developed method for assessing hot tearing susceptibility of aluminium alloys, and also gives the results on hot tearing for various aluminium alloys.

  3. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  4. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    SciTech Connect

    Robinson, J.S.; Redington, W.

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  5. Aluminium alloys in municipal solid waste incineration bottom ash.

    PubMed

    Hu, Yanjun; Rem, Peter

    2009-05-01

    With the increasing growth of incineration of household waste, more and more aluminium is retained in municipal solid waste incinerator bottom ash. Therefore recycling of aluminium from bottom ash becomes increasingly important. Previous research suggests that aluminium from different sources is found in different size fractions resulting in different recycling rates. The purpose of this study was to develop analytical and sampling techniques to measure the particle size distribution of individual alloys in bottom ash. In particular, cast aluminium alloys were investigated. Based on the particle size distribution it was computed how well these alloys were recovered in a typical state-of-the-art treatment plant. Assessment of the cast alloy distribution was carried out by wet physical separation processes, as well as chemical methods, X-ray fluorescence analysis and electron microprobe analysis. The results from laboratory analyses showed that cast alloys tend to concentrate in the coarser fractions and therefore are better recovered in bottom ash treatment plants. PMID:19423581

  6. Modelling of micro- and macrosegregation for industrial multicomponent aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ellingsen, K.; Mortensen, D.; M'Hamdi, M.

    2015-06-01

    Realistic predictions of macrosegregation formation during casting of aluminium alloys requires an accurate modeling of solute microsegregation accounting for multicomponent phase diagrams and secondary phase formation. In the present work, the stand alone Alstruc model, a microsegregation model for industrial multicomponent aluminium alloys, is coupled with the continuum model ALSIM which calculates the macroscopic transport of mass, enthalpy, momentum, and solutes as well as stresses and deformation during solidification of aluminium. Alstruc deals with multicomponent alloys accounting for temperature dependent partition coefficients, liquidus slopes and the precipitation of secondary phases. The challenge associated with computation of microsegregation for multicomponent alloys is solved in Alstruc by approximating the phase diagram data by simple, analytical expressions which allows for a CPU-time efficient coupling with the macroscopic transport model. In the present work, the coupled model has been applied in a study of macrosegregation including thermal and solutal convection, solidification shrinkage and surface exudation on an industrial DC-cast billet.

  7. Ageing characteristics of aluminium alloy aluminosilicate discontinuous fiber reinforced composites

    SciTech Connect

    Nath, D.; Singh, V.

    1999-03-05

    Development of continuous fiber reinforced metal matrix composites is aimed at providing high specific strength and stiffness needed for aerospace and some critical high temperature structural applications. Considerable efforts have been made, during the last decade, to improve the strength of age-hardening aluminium alloy matrix composites by suitable heat treatment. It has also been well established that age-hardenable aluminium alloy composites show accelerated ageing behavior because of enhanced dislocation density at the fiber/matrix interface resulting from thermal expansion mismatch between ceramic fiber and the metal matrix. The accelerated ageing of aluminium alloy composites either from dislocation density or the residual stress, as a result of thermal expansion mismatch is dependent on the size of whisker and particulate. Investigations have also been made on the effect of volume fraction of particulate on the ageing behavior of aluminium alloys. The present investigation is concerned with characterization of age-hardening behavior of an Al-Si-Cu-Mg(AA 336) alloy alumino-silicate discontinuous fiber-reinforced composites (referred to as aluminium MMCs in the present text) being developed for automotive pistons. An effort is made to study the effect of volume fraction of the reinforcement on age-hardening behavior of this composite.

  8. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    NASA Astrophysics Data System (ADS)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  9. Advanced powder metallurgy aluminum alloys and composites

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  10. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    NASA Astrophysics Data System (ADS)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  11. Pulmonary Fibrosis in Workers Exposed to Finely Powdered Aluminium

    PubMed Central

    Mitchell, John; Manning, G. B.; Molyneux, M.; Lane, Ronald E.

    1961-01-01

    Of 30 workmen at risk 27 were examined and six found to have evidence of pulmonary fibrosis. In the two fatal cases the evidence for pulmonary fibrosis was conclusive and in three other cases it was sufficient; in one case it was suggestive. The clinical, radiological, and pathological features of these six cases are recorded. Results of respiratory function tests on the four non-fatal cases are given. The manufacturing process is described. An analysis of the powder is given, also the results of dust measurement in the contaminated atmosphere. The literature is reviewed and our own experience compared with reports from Germany and Canada. We concluded that the pulmonary fibrosis was caused by the dust inhaled at work and that the component responsible was finely divided aluminium. Images PMID:13771334

  12. Evaluation of femtosecond LIBS for spectrochemical microanalysis of aluminium alloys.

    PubMed

    Cravetchi, Igor V; Taschuk, Mike T; Tsui, Ying Y; Fedosejevs, Robert

    2006-05-01

    The analytical performance of femtosecond laser-induced breakdown spectroscopy (LIBS) for elemental microanalysis of aluminium alloys and for mapping precipitate distribution on the sample surface has been studied in detail. A Ti-sapphire laser system producing pulses of 130 fs at 800 nm was used to generate the laser-induced plasma. Multi-element microanalysis of commercially available aluminium alloys was performed in air at atmospheric pressure. Crater characteristics such as diameter and crater morphology were characterized by optical and scanning-electron microscopy. Scaling of plasma emission and limit of detection as a function of laser pulse energy was also investigated. Current experimental results are presented and are compared with previous nanosecond microLIBS measurements.

  13. Research progress of aluminium alloy endplates for PEMFCs

    NASA Astrophysics Data System (ADS)

    Fu, Yu; Hou, Ming; Yan, Xiqiang; Hou, Junbo; Luo, Xiaokuan; Shao, Zhigang; Yi, Baolian

    The endplate is a crucial component in a proton exchange membrane fuel cell (PEMFC) stack. It can provide the necessary rigidity and strength for the stack. An aluminium alloy is one of the ideal materials for PEMFC endplates because of its low density and high rigidity. But it does not meet the requirements of corrosion resistance and electrical insulation in PEMFC environments. In this work, methods of sealing treatments and the conditions of aluminium alloy anodization were investigated. Corrosion resistances of the samples prepared by different technologies were evaluated in simulated PEMFC environments. The results showed that the corrosion resistance of the samples sealed by epoxy resin was greatly improved compared with those sealed in boiling water, and the samples anodized at a constant current density performed better than those anodized at a constant voltage. By insulation measurements, all of the samples showed good electrical insulation. The aluminium alloy endplate anodized at a constant current density and sealed with thermosetting bisphenol-A epoxy resin exhibited promising potential for practical applications by assembling it in a PEMFC stack and applying a life test.

  14. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    NASA Astrophysics Data System (ADS)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  15. High temperature behavior of nanostructured Al powders obtained by mechanical alloying under NH3 flow

    NASA Astrophysics Data System (ADS)

    Caballero, E. S.; Cintas, J.; Cuevas, F. G.; Montes, J. M.; Herrera-García, M.

    2015-03-01

    Aluminium powder was mechanically alloyed under ammonia gas flow for different times (1-5 h) in order to produce a second-phase reinforcement, mainly by aluminium nitride (AlN). After milling, powders were consolidated by cold uniaxial pressing and vacuum sintering. A small amount of copper powder was added to the Al milled powder to improve its sintering behavior. Hardness and indirect tensile test were carried out at room and high temperature to evaluate the mechanical properties evolution. Results showed an remarkable hardness increase with the second phases content, even at high temperature (up to 229 HB at 400 °C). However, the high content of second phases of ceramic nature decreases the ductility, resulting in low values of tensile strength (lower than 160 MPa).

  16. Diffusion bonding of aluminium alloy, 8090

    SciTech Connect

    Sunwoo, A. )

    1994-08-15

    Ability to diffusion bond aluminum (Al) alloys, in particular superplastic aluminum alloys, will complete the technology-base that is strongly needed to enhance the use of superplastic forming (SPF) technology. Diffusion bonding (DB) is an attractive manufacturing option for applications where the preservation of the base metal microstructure and, in turn, mechanical properties is important in the bond area. As the technology moves from the laboratory to production, the DB process has to be production-feasible and cost-effective. At the Lawrence Livermore National Laboratory, the DB study of SPF Al alloys has been initiated. This paper describes the effect of surface chemistry on the DB properties of the Al alloy, 8090 (2.4Li-1.18Cu-0.57Mg-0.14Zr-Al). The integrity of the diffusion bonds was evaluated for both interlayered and bare surfaces. Two interlayer elements, copper (Cu) and zinc (Zn), were compared. Although the eutectic temperature of Al-Cu is 548 C, a thin Cu layer in contact with 8090 has been shown to lower its eutectic temperature to [approximately]521 C. In 8090, Cu is one of the primary alloying elements but has a limited solubility in Al at the bonding temperature. Zinc, on the other hand, forms a considerably lower eutectic (380 C) with Al and is highly soluble in Al. The diffusivity of Zn in Al is much faster than that of Cu, but Zn forms a more thermodynamically stable oxide. These subtle metallurgical differences will affect the transient liquid phase (TLP) formation at the interface, which will subsequently influence the bond quality.

  17. Mechanical Properties of Particulate Reinforced Aluminium Alloy Matrix Composite

    SciTech Connect

    Sayuti, M.; Sulaiman, S.; Baharudin, B. T. H. T.; Arifin, M. K. A.; Suraya, S.; Vijayaram, T. R.

    2011-01-17

    This paper discusses the mechanical properties of Titanium Carbide (TiC) particulate reinforced aluminium-silicon alloy matrix composite. TiC particulate reinforced LM6 alloy matrix composites were fabricated by carbon dioxide sand molding process with different particulate weight fraction. Tensile strength, hardness and microstructure studies were conducted to determine the maximum load, tensile strength, modulus of elasticity and fracture surface analysis have been performed to characterize the morphological aspects of the test samples after tensile testing. Hardness values are measured for the TiC reinforced LM6 alloy composites and it has been found that it gradually increases with increased addition of the reinforcement phase. The tensile strength of the composites increased with the increase percentage of TiC particulate.

  18. Compressive strength of the mineral reinforced aluminium alloy composite

    NASA Astrophysics Data System (ADS)

    Arora, Rama; Sharma, Anju; Kumar, Suresh; Singh, Gurmel; Pandey, O. P.

    2016-05-01

    This paper presents the results of quasi-static compressive strength of aluminium alloy reinforced with different concentration of rutile mineral particles. The reinforced material shows increase in compressive strength with 5wt% rutile concentration as compared to the base alloy. This increase in compressive strength of composite is attributed to direct strengthening due to transfer of load from lower stiffness matrix (LM13 alloy) to higher stiffness reinforcement (rutile particles). Indirect strengthening mechanisms like increase in dislocation density at the matrix-reinforcement interface, grain size refinement of the matrix and dispersion strengthening are also the contributing factors. The decrease in compressive strength of composite with the increased concentration of rutile concentration beyond 5 wt.% can be attributed to the increase in dislocation density due to the void formation at the matrix-reinforcement interface.

  19. Numerical Modelling of Drawbeads for Forming of Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Joshi, Y.; Christiansen, P.; Masters, I.; Bay, N.; Dashwood, R.

    2016-08-01

    The drawbeads in stamping tools are usually designed based on experience from the forming of steel. However, aluminium alloys display different forming behaviour to steels, which is not reflected in the drawbead design for tools used for stamping aluminium. This paper presents experimental results from different semi-circular drawbead geometries commonly encountered in automotive dies and compares them to those obtained from Stoughton's analytical drawbead model and the 2D plane strain drawbead model set up using LS-DYNA. The study was conducted on lubricated NG5754 strips. The results presented are in terms of drawbead restraining force versus strip displacement, as a function of drawbead depth. The FE drawbead model agrees well with the experiments whereas the analytical model overpredicted the drawbead forces.

  20. Aluminium. II - A review of deformation properties of high purity aluminium and dilute aluminium alloys.

    NASA Technical Reports Server (NTRS)

    Reed, R. P.

    1972-01-01

    The elastic and plastic deformation behavior of high-purity aluminum and of dilute aluminum alloys is reviewed. Reliable property data, including elastic moduli, elastic coefficients, tensile, creep, fatigue, hardness, and impact are presented. Single crystal tensile results are discussed. Rather comprehensive reference lists, containing publications of the past 20 years, are included for each of the above categories. Defect structures and mechanisms responsible for mechanical behavior are presented. Strengthening techniques (alloys, cold work, irradiation, quenching, composites) and recovery are briefly reviewed.

  1. The fracture of boron fibre-reinforced 6061 aluminium alloy

    NASA Technical Reports Server (NTRS)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  2. High rate constitutive modeling of aluminium alloy tube

    NASA Astrophysics Data System (ADS)

    Salisbury, C. P.; Worswick, M. J.; Mayer, R.

    2006-08-01

    As the need for fuel efficient automobiles increases, car designers are investigating light-weight materials for automotive bodies that will reduce the overall automobile weight. Aluminium alloy tube is a desirable material to use in automotive bodies due to its light weight. However, aluminium suffers from lower formability than steel and its energy absorption ability in a crash event after a forming operation is largely unknown. As part of a larger study on the relationship between crashworthiness and forming processes, constitutive models for 3mm AA5754 aluminium tube were developed. A nominal strain rate of 100/s is often used to characterize overall automobile crash events, whereas strain rates on the order of 1000/s can occur locally. Therefore, tests were performed at quasi-static rates using an Instron test fixture and at strain rates of 500/s to 1500/s using a tensile split Hopkinson bar. High rate testing was then conducted at rates of 500/s, 1000/s and 1500/s at 21circC, 150circC and 300circC. The generated data was then used to determine the constitutive parameters for the Johnson-Cook and Zerilli-Armstrong material models.

  3. Fractographic analysis of fatigue damage in 7000 aluminium alloys.

    PubMed

    Cvijović, Z; Vratnica, M; Gerić, K

    2008-12-01

    In this paper, an attempt is made to correlate the fatigue damage in 7000 aluminium alloys with different impurity contents to the microstructural features and to explain their interdependence through fractographic observations. The Paris constants of these alloys in the form of hot-forged plates subjected to the overaged T73 temper are evaluated and differences in the fatigue crack growth rate described by striation spacing measurements. Scanning electron microscopy analysis of fatigue fracture surfaces revealed that the type and morphological parameters of coarse intermetallic particles play a critical role in fatigue crack growth behaviour. The elemental distribution determined by means of energy-dispersive spectroscopy analysis showed that the fractured particles accelerating the crack advances are larger particles of Fe-rich phases. The fatigue crack growth rate increases considerably with increasing amounts of these particles. The smaller eta, S and Mg(2)Si particles contribute beneficially to fatigue life.

  4. Frictional conditions between alloy AA6060 aluminium and tool steel

    SciTech Connect

    Wideroee, Fredrik; Welo, Torgeir

    2011-05-04

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  5. Performance of commercial aluminium alloys as anodes in gelled electrolyte aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Pino, M.; Chacón, J.; Fatás, E.; Ocón, P.

    2015-12-01

    The evaluation of commercial aluminium alloys, namely, Al2024, Al7475 and Al1085, for Al-air batteries is performed. Pure Al cladded Al2024 and Al7475 are also evaluated. Current rates from 0.8 mA cm-2 to 8.6 mA cm-2 are measured in a gel Al-air cell composed of the commercial alloy sample, a commercial air-cathode and an easily synthesizable gelled alkaline electrolyte. The influence of the alloying elements and the addition to the electrolyte of ZnO and ZnCl2, as corrosion inhibitors is studied and analysed via EDX/SEM. Specific capacities of up to 426 mAh/g are obtained with notably flat potential discharges of 1.3-1.4 V. The competition between self-corrosion and oxidation reactions is also discussed, as well as the influence of the current applied on that process. Al7475 is determined to have the best behaviour as anode in Al-air primary batteries, and cladding process is found to be an extra protection against corrosion at low current discharges. Conversely, Al1085 provided worse results because of an unfavourable metallic composition.

  6. Powder and particulate production of metallic alloys

    NASA Technical Reports Server (NTRS)

    Grant, N. J.

    1982-01-01

    Developments of particulate metallurgy of alloyed materials where the final products is a fully dense body are discussed. Particulates are defined as powders, flakes, foils, silvers, ribbons and strip. Because rapid solidification is an important factor in particulate metallurgy, all of the particulates must have at least one dimension which is very fine, sometimes as fine as 10 to 50 microns, but move typically up to several hundred microns, provided that the dimension permits a minimum solidification rate of at least 100 K/s.

  7. Amorphous powders of Al-Hf prepared by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Hannigan, J.W.; Sheinberg, H.; Tiainen, T.

    1988-01-01

    We synthesized amorphous Al/sub 50/Hf/sub 50/ alloy powder by mechanically alloying an equimolar mixture of crystalline powders of Al and Hf using hexane as a dispersant. We characterized the powder as a function of mechanical-alloying time by scanning electron microscopy, x-ray diffraction, and differential scanning calorimetry. Amorphous Al/sub 50/Hf/sub 50/ powder heated at 10 K s/sup /minus/1/ crystallizes polymorphously at 1003 K into orthorhombic AlHf (CrB-type structure). During mechanical alloying, some hexane decomposes and hydrogen and carbon are incorporated into the amorphous alloy powder. The hydrogen can be removed by annealing the powder by hot pressing at a temperature approximately 30 K below the crystallization temperature. The amorphous compacts have a diamond pyramidal hardness of 1025 DPH. 24 refs., 7 figs., 1 tab.

  8. Generation of nano aluminium powder through wire explosion process and its characterization

    SciTech Connect

    Sarathi, R. . E-mail: rsarathi@iitm.ac.in; Sindhu, T.K.; Chakravarthy, S.R.

    2007-02-15

    The nano aluminium particles were produced in different ambience by the wire explosion process. The influence of pressure in the exploding wire chamber on the size of the particles was analyzed. Certain physico-chemical diagnostic studies, viz., wide angle X-ray diffraction (WAXD), thermo-gravimetric differential thermal analysis (TG-DTA) studies were carried out to characterize the produced nano aluminium powder. The compositions of the material were characterized through the energy dispersive analysis by X-ray (EDAX) results. The size of the particles was measured using transmission electron microscope (TEM) studies and particle size distribution analyses were carried out by adopting log-normal distribution. The mechanism of formation of nano powder by wire explosion technique was explained in detail.

  9. Spall fracture in aluminium alloy at high strain rates

    NASA Astrophysics Data System (ADS)

    Joshi, K. D.; Rav, Amit; Sur, Amit; Kaushik, T. C.; Gupta, Satish C.

    2016-05-01

    Spall fracture strength and dynamic yield strength has been measured in 8mm thick target plates of aluminium alloy Al2024-T4 at high strain rates generated in three plate impact experiments carried out at impact velocities of 180 m/s, 370 m/s and 560m/s, respectively, using single stage gas gun facility. In each experiment, the free surface velocity history of the Al2024-T4 sample plate measured employing velocity interferometer system for any reflector (VISAR) is used to determine the spall strength and dynamic yield strength of this material. The spall strength of 1.11 GPa, 1.16 GPa and 1.43 GPa, determined from measured free surface velocity history of sample material in three experiments performed at impact velocity of 180 m/s, 370 m/s and 560 m/s, respectively, are higher than the quasi static value of 0.469 GPa and display almost linearly increasing trend with increasing impact velocity or equivalently with increasing strain rates. The average strain rates just ahead of the spall fracture are determined to be 1.9×10 4/s, 2.0×104/s and 2.5×104/s, respectively. The dynamic yield strength determined in the three experiments range from 0.383 GPa to 0.407 GPa, which is higher than the quasi static value of 0.324GPa.

  10. High temperature deformation of friction stir processed 7075 aluminium alloy

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; Squillace, A.

    2005-08-15

    The mechanical and microstructural properties of 7075 aluminium alloy resulting from Friction Stir Processing (FSP), into sheets of 7 mm thickness, were analysed in the present study. The sheets were processed perpendicularly to the rolling direction; the tensile mechanical properties were evaluated at room temperature in the transverse and longitudinal directions with respect to the processing one. Tensile tests were also performed at higher temperatures and different strain rates in the nugget zone, in order to analyse the superplastic properties of the recrystallized material and to observe the differences from the parent material as a function of the strong grain refinement due to the Friction Stir Process. The high temperature behaviour of the material was studied, in the parallel direction, by means of tensile tests in the temperature and strain rate ranges of 150-500 deg. C and 10{sup -} {sup 2}-10{sup -} {sup 4} s{sup -} {sup 1} respectively, electron microscopy (FEGSEM) observations were carried out to investigate more closely the fracture surfaces of the specimens tested at different temperatures and strain rates.

  11. Properties of Hot Pressed Titanium Alloy Powders for Cryogenic Applications.

    NASA Technical Reports Server (NTRS)

    Friedman, G. I.; Kazaroff, J. M.

    1970-01-01

    Evaluation of strength and toughness of hot-pressed titanium alloy powders at room and at cryogenic temperatures. The purpose was to determine how the mechanical properties of solid bodies formed from powder would compare with wrought specimens of the same size and with the same chemical analysis. It was found that of five titanium powder-making processes investigated, only the Rotating Electrode Process (REP) was capable of producing ELI-grade titanium alloy powder. Blocks hot-pressed from spherical REP powders had tensile properties equivalent to or better than those obtained from wrought bar.

  12. The Potential of Aluminium Metal Powder as a Fuel for Space Propulsion Systems

    NASA Astrophysics Data System (ADS)

    Ismail, A. M.; Osborne, B.; Welch, C. S.

    Metal powder propulsion systems have been addressed intermittently since the Second World War, initially in the field of underwater propulsion where research in the application of propelling torpedoes continues until this day. During the post war era, researchers attempted to utilise metal powders as a fuel for ram jet applications in missiles. The 1960's and 1970's saw additional interest in the use of `pure powder' propellants, i.e. fluidised metal fuel and oxidiser, both in solid particulate form. Again the application was for employment in space-constrained missiles where the idea was to maximise the performance of high energy density powder propellants in order to enhance the missile's flight duration. Metal powder as possible fuel was investigated for in-situ resource utilisation propulsion systems post-1980's where the emphasis was on the use of gaseous oxygen or liquid oxygen combined with aluminium metal powder for use as a ``lunar soil propellant'' or carbon dioxide and magnesium metal powder as a ``Martian propellant''.Albeit aluminium metal powder propellants are lower in performance than cryogenic and Earth storable propellants, the former does have an advantage inasmuch that the propulsion system is generic, i.e. it can be powered with chemicals mined and processed on Earth, the Moon and Mars. Thus, due to the potential refuelling capability, the lower performing aluminium metal powder propellant would effectively possess a much higher change in velocity (V) for multiple missions than the cryogenic or Earth storable propellant which is only suitable for one planet or one mission scenario, respectively.One of the principal limitations of long duration human spaceflight beyond cis-lunar orbit is the lack of refuelling capabilities on distant planets resulting in the reliance on con- ventional non-cryogenic, propellants produced on Earth. If one could develop a reliable propulsion system operating on pro- pellants derived entirely of ingredients found on

  13. Powder metallurgy of vanadium and its alloys (review)

    SciTech Connect

    Radomysel'skii, I.D.; Solntsev, V.P.; Evtushenko, O.V.

    1987-10-01

    This article reviews the current powder metallurgy technology of vanadium and its alloys. Data are given on sintering, compacting, electrowinning and other current production techniques, as well as on the corrosion behavior and mechanical and physical properties of alloys produced by these different methods. The use of vanadium alloys as reactor and jet engine materials is also briefly discussed.

  14. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  15. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  16. Microstructure and Aging of Powder-Metallurgy Al Alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  17. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  18. Silica mesoporous thin films as containers for benzotriazole for corrosion protection of 2024 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Recloux, Isaline; Mouanga, Maixent; Druart, Marie-Eve; Paint, Yoann; Olivier, Marie-Georges

    2015-08-01

    This work contributes to the development of a new environmentally friendly alternative pretreatment for 2024 aluminium alloys to replace hexavalent chromium based conversion layers in the aeronautical field. A silica mesoporous thin film, synthesized through the evaporation induced self-assembly process, was doped with benzotriazole to obtain active corrosion protection. Inhibitor loading contents were correlated with pore characteristics. The release kinetics was studied as function of pH. The application of the doped mesoporous film on 2024 aluminium alloy revealed a slowing down of corrosion processes, demonstrating its potential as an active inhibitor storage layer.

  19. Determination of alumina in sintered aluminium powder by activation with 14-MeV neutrons.

    PubMed

    Español, C E; Marafuschi, A M

    1970-07-01

    Fast neutrons of 14 MeV produced in the IMICAM CISE 150-kV generator by the (d, t) reaction in a tritium-titanium target, were used in the indirect determination of Al(2)O(3). The samples were irradiated for 30 sec and the total (16)N activity was determined, by counting for ten 2-sec periods and graphically integrating. The standards were a known sintered aluminium powder and nylon pieces of identical shape. The method is competitive with the chemical one, because of its quickness, sensitivity and precision. PMID:18960787

  20. Characterisation of oxidised aluminium powder: validation of a new anodic oxidation bench.

    PubMed

    Gascoin, Nicolas; Gillard, Philippe; Baudry, Guillaume

    2009-11-15

    Aluminium powder is of major interest in many applications but it presents a risk due to its high explosibility, particularly when dispersed in air. The safety is directly linked to the particles oxidation because the Minimum Ignition Energy (MIE), which is required to initiate an Al dust explosion, increases with the oxide layer thickness. This study provides a controlled method to furnish reproducible homogeneous set of powder for such safety studies. Thanks to a new experimental bench, the influence on the oxidation rate of seven treatment parameters is investigated (current density, time of treatment, acid concentration, mass of powder, particles size, stirring, neutralisation by ammonia solution). The oxide content is plotted versus the current density, the time and the acid concentration to provide reference curves for further elaboration of oxidised powder. The particles size of sieved powder is measured before and after treatment by different methods (optical and Scanning Electron Microscopes, laser measurement). A high refinement of the powder in terms of size distribution is achieved thanks to the employed sieving. The present bench and the elaborated procedure are of great interest to provide well-calibrated oxidised powder directly available for safety studies. The time must be adjusted, depending on the wanted oxide content--from 2 to 18 wt.% - and the other treatment parameters must be kept constant: acid concentration (5 wt.%), current density (1 Adm(-2)), treated powder (20 g). In these conditions, the ratio of the oxide layer thickness on the particles diameter is found to be constant for a given oxide content whatever the particles size.

  1. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  2. Recovery of actinides from actinide-aluminium alloys by chlorination: Part II

    NASA Astrophysics Data System (ADS)

    Souček, P.; Cassayre, L.; Eloirdi, R.; Malmbeck, R.; Meier, R.; Nourry, C.; Claux, B.; Glatz, J.-P.

    2014-04-01

    A chlorination route is being investigated for recovery of actinides from actinide-aluminium alloys, which originate from pyrochemical recovery of actinides from spent metallic nuclear fuel by electrochemical methods in molten LiCl-KCl. In the present work, the most important steps of this route were experimentally tested using U-Pu-Al alloy prepared by electrodeposition of U and Pu on solid aluminium plate electrodes. The investigated processes were vacuum distillation for removal of the salt adhered on the electrode, chlorination of the alloy by chlorine gas and sublimation of the AlCl3 formed. The processes parameters were set on the base of a previous thermochemical study and an experimental work using pure UAl3 alloy. The present experimental results indicated high efficiency of salt distillation and chlorination steps, while the sublimation step should be further optimised.

  3. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    SciTech Connect

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagne, J.-F.

    2011-01-17

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  4. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagné, J.-F.

    2011-01-01

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  5. Simulation of deep drawing of aluminium alloy sheets using convex texture based plastic potentials

    NASA Astrophysics Data System (ADS)

    He, S.; Van Bael, A.; Van Houtte, P.

    2004-06-01

    In the present study, texture based convex plastic potentials are used to derive the yield locus for the anisotropic materials. Finite element analysis is performed on cup drawing process of aluminium alloy sheets. The predicted results are compared to the experimental data.

  6. [Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

    PubMed

    Dabrowski, J R

    2001-04-01

    This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties. PMID:11388037

  7. Aging effects of diamond reinforced aluminium alloys submitted to deep space real conditions. Structural, chemical and electrical degradation

    NASA Astrophysics Data System (ADS)

    Korneli, Grigorov; Bouzekova-Penkova, Anna; Datcheva, Maria; Avdeev, George; Grushin, Valerii; Klimov, Stanislav

    2016-07-01

    An aluminium alloy (Al-Cu-Zn-Mg) reinforced with ultra-dispersed diamond powder and tungsten (W), has been prepared in form of 7 cm bars and 4 mm diameter. One part of them stayed 2 years on satellite exposed to outer space, where the Sun activity and the background radiation were monitored. After satellite return both batches has been studied. Structural test, mainly micro-hardness together with detailed X-rays analyses was performed. The satellite makes a tour around the Earth each two hours, the temperature difference being circa 300oC. The micro-hardness being measured with Agilent G200 nano-indentor shows a significant drop of 25%. The XRD patterns are consistent with the previous results, states defects incorporation, and crystalline cells deterioration.

  8. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Greer, A. L.; Piwowarski, G.; Krajewski, P. K.

    2016-03-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt overheating

  9. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  10. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  11. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

    SciTech Connect

    Rabah, Mahmoud A

    2004-07-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  12. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics. PMID:14761750

  13. Identification of monoclinic θ-phase dispersoids in a 6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Buchanan, Karl; Ribis, Joël; Garnier, Jérôme; Colas, Kimberly

    2016-04-01

    Intermetallic dispersoids play an important role in controlling the 6xxx alloy series' grain distribution and increasing the alloy's toughness. The dispersoid distribution in a 6061 aluminium alloy (Al-Mg-Si) was analysed by transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The dispersoids had three unique crystal structures: simple cubic ?, body-centred cubic ? and monoclinic (C2/m). While the SC and BCC dispersoids have been well characterized in the literature, a detailed analysis of monoclinic dispersoids has not been presented. Therefore, the current work discusses the chemical composition, crystal structure and morphology of the monoclinic dispersoids.

  14. Semi-Solid Processing by Electric Current During Sand Casting of Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Prodhan, Anjan

    2016-02-01

    This study reports the effect of DC and 50Hz AC treatment (ECT) on aluminium or aluminium alloys during solidification in sand moulds i.e., at their semisolid state. Castings, with different geometry, were made in open or closed sand moulds. It is observed that ECT (a) reduces dissolved gas, (b) reduces internal shrinkage and (c) metal mould reactions in castings. It is also observed that the AC treatment is more effective compared to DC treatment. ECT changes the movement of solidification front. The optical microstructures of ECT samples are quite similar to the samples treated in other semisolid processing methods.

  15. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3 resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment with solution containing HNO3 caused dissolution of Cu and Si from the intermetallic particles in the aluminium substrate. The growth rate of oxide layer was observed to be a function of MnO4- and NO3- ions present in the aqueous solution. The NO3- ions exhibit higher affinity towards the intermetallic particles resulting in poor coverage by the steam generated oxide layer compared to the coating formed using MnO4- ions. Further, increase in the concentration of NO3- ions in the solution retards precipitation of the steam generated aluminium hydroxide layer.

  16. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  17. Laminated composite of magnetic alloy powder and ceramic powder and process for making same

    DOEpatents

    Moorhead, A.J.; Kim, H.

    1999-08-10

    A laminated composite structure of alternating metal powder layers, and layers formed of an inorganic bonding media powder, and a method for manufacturing same are disclosed. The method includes the steps of assembling in a cavity alternating layers of a metal powder and an inorganic bonding media of a ceramic, glass, and glass-ceramic. Heat, with or without pressure, is applied to the alternating layers until the particles of the metal powder are sintered together and bonded into the laminated composite structure by the layers of sintered inorganic bonding media to form a strong composite structure. The method finds particular application in the manufacture of high performance magnets wherein the metal powder is a magnetic alloy powder. 9 figs.

  18. Laminated composite of magnetic alloy powder and ceramic powder and process for making same

    DOEpatents

    Moorhead, Arthur J.; Kim, Hyoun-Ee

    1999-01-01

    A laminated composite structure of alternating metal powder layers, and layers formed of an inorganic bonding media powder, and a method for manufacturing same are discosed. The method includes the steps of assembling in a cavity alternating layers of a metal powder and an inorganic bonding media of a ceramic, glass, and glass-ceramic. Heat, with or without pressure, is applied to the alternating layers until the particles of the metal powder are sintered together and bonded into the laminated composite structure by the layers of sintered inorganic bonding media to form a strong composite structure. The method finds particular application in the manufacture of high performance magnets wherein the metal powder is a magnetic alloy powder.

  19. POWDER METALLURGY TiAl ALLOYS: MICROSTRUCTURES AND PROPERTIES

    SciTech Connect

    Hsiung, L

    2006-12-11

    The microstructures and properties of powder metallurgy TiAl alloys fabricated by hot extrusion of gas-atomized powder at different elevated temperatures were investigated. Microstructure of the alloy fabricated at 1150 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains and coarse ordered B2 grains. Particles of ordered hexagonal {omega} phase were also observed in some B2 grains. The alloy containing B2 grains displayed a low-temperature superplastic behavior: a tensile elongation of 310% was measured when the alloy was tested at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. Microstructure of the alloy fabricated at 1250 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains, coarse {alpha}{sub 2} grains, and lamellar ({gamma} + {alpha}{sub 2}) colonies. An observation of stacking faults associated with fine {gamma} lamellae in {alpha}{sub 2} grains reveals that the stacking fault of {alpha}{sub 2} phase plays an important role in the formation of lamellar ({gamma} + {alpha}{sub 2}) colonies. Unlike the alloy fabricated at 1150{sup o}, the alloy fabricated at 1250{sup o} displayed no low-temperature superplasticity, but a tensile elongation of 260% at 1000 C was measured. Microstructure of the alloy fabricated at 1400 C consisted of fully lamellar ({gamma} + {alpha}{sub 2}) colonies with the colony size ranging between 50 {micro}m and 100 {micro}m, in which the width of {gamma} lamella is in a range between 100 nm and 350 nm, and the width of {alpha}{sub 2} lamella is in a range between 10 nm and 50 nm. Creep behavior of the ultrafine lamellar alloy and the effects of alloying addition on the creep resistance of the fully lamellar alloy are also investigated.

  20. High-Rate Compaction of Aluminium Alloy Foams

    SciTech Connect

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-28

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  1. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Millett, J. C. F.; Milne, A. M.

    2005-07-01

    The response of aluminium foams to impact can be categorised by the impact velocity. Tests are reported ranging from quasi-static to impact velocities greater than the speed of sound in the foam. The techniques used ranging from drop-hammer and pneumatic launcher tests, to plate impact at velocities greater than 1000 m s-1. The quasi-static compression behaviour was elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities, post-impact examination of partially crushed specimens showed that deformation was through the cumulative multiplication of crush bands. If the impact velocity is less than the velocity of sound, but above a certain critical impact velocity, the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. At higher impact velocities the compaction front is not preceded by an elastic wave. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was input as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  2. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-01

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  3. Experimental and simulation studies on laser conduction welding of AA5083 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Tobar, M. J.; Lamas, M. I.; Yáñez, A.; Sánchez-Amaya, J. M.; Boukha, Z.; Botana, F. J.

    In this paper, a three-dimensional numerical model was developed to study laser welding in an aluminium alloy (AA5083). The CFD model was used to solve the governing equations of conservation of mass, momentum and energy, so as to obtain the morphology, velocity field and temperature field of the melted zone in steady state. The predicted dimensions of the weld pool agreed well with experimental results obtained on laser conduction welding with a (CW) high power diode laser. The study allowed to determine the effect of different surface treatment (sandblasting, black painting) on the laser absorptivity of the alloy and analyze the heat transfer mechanism within the weld pool.

  4. Determination of anisotropy in impact toughness of aluminium alloy 2024 T3 plate

    NASA Astrophysics Data System (ADS)

    Siddiqui, M. H.; Hashmi, F.; Junaid, A.

    The research was aimed to quantify the existence of anisotropy in fracture toughness of aluminium alloy 2024 T3 plate (used in aircraft structural members). It was further needed to establish the direction in which the fracture toughness of aluminium alloy 2024 T3 plate is maximum and minimum. This could help ascertain the structural integrity of aircraft structural components; also while designing new components, the knowledge of variation in toughness with respect to direction helps in economizing dead weight of the aircraft. In this research, pursued at the College of Aeronautical Engineering, the anisotropy in toughness of aluminium alloy 2024 T3 plate was analysed using the Charpy V-notch impact toughness test. The effect of specimen orientation on the impact toughness values of the alloy was investigated and compared with known results to verify the reliability of the work and to ascertain the extent of anisotropy in fracture toughness of the said alloy. Charpy impact tests were carried out on ASTM E 23 standard specimens machined at a reference laboratory at room temperature (23° C +/- 2° C). Four different specimen orientations analysed for the purpose of this study were L-S, L-T, T-S and T-L directions. Subsequently, the results obtained at the research centre were then analysed and correlated with morphology of microstructure of the material to establish the reliability of the experimental results. Moreover, an analysis was also done to cater for the possible errors that could affect the fracture toughness values obtained from experimental results. It was concluded that the T-S orientation of the plate had maximum toughness, whereas, minimum toughness was observed in L-T direction.

  5. A hybrid aluminium alloy and its zoo of interacting nano-precipitates

    SciTech Connect

    Wenner, Sigurd; Marioara, Calin Daniel; Andersen, Sigmund Jarle; Ervik, Martin; Holmestad, Randi

    2015-08-15

    An alloy with aluminium as its base element is heat treated to form a multitude of precipitate phases known from different classes of industrial alloys: Al–Cu(–Mg), Al–Mg–Si–Cu, and Al–Zn–Mg. Nanometer-sized needle-shaped particles define the starting point of the phase nucleation, after which there is a split in the precipitation sequence into six phases of highly diverse compositions and morphologies. There are several unique effects of phases from different alloy systems being present in the same host lattice, of which we concentrate on two: the replacement of Ag by Zn on the Ω interface and the formation of combined plates of the θ′ and C phases. Using atomically resolved scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy, we investigate the formation mechanisms, crystal structures and compositions of the precipitates. - Graphical abstract: Display Omitted - Highlights: • An aluminium alloy composition in-between the 2/6/7xxx systems was investigated. • Six different phases from the three systems coexist in an over-aged state. • All phases with 〈001〉{sub Al} coherencies can nucleate on 6xxx needle precipitates. • Modified theta′ and omega interfaces are observed.

  6. Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Jaradeh, M. M. R.; Carlberg, T.

    2012-01-01

    It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al6(Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

  7. Apparatus for making environmentally stable reactive alloy powders

    DOEpatents

    Anderson, I.E.; Lograsso, B.K.; Terpstra, R.L.

    1996-12-31

    Apparatus and method are disclosed for making powder from a metallic melt by atomizing the melt to form droplets and reacting the droplets downstream of the atomizing location with a reactive gas. The droplets are reacted with the gas at a temperature where a solidified exterior surface is formed thereon and where a protective refractory barrier layer (reaction layer) is formed whose penetration into the droplets is limited by the presence of the solidified surface so as to avoid selective reduction of key reactive alloyants needed to achieve desired powder end use properties. The barrier layer protects the reactive powder particles from environmental constituents such as air and water in the liquid or vapor form during subsequent fabrication of the powder to end-use shapes and during use in the intended service environment. 7 figs.

  8. Environmentally stable reactive alloy powders and method of making same

    DOEpatents

    Anderson, Iver E.; Lograsso, Barbara K.; Terpstra, Robert L.

    1998-09-22

    Apparatus and method for making powder from a metallic melt by atomizing the melt to form droplets and reacting the droplets downstream of the atomizing location with a reactive gas. The droplets are reacted with the gas at a temperature where a solidified exterior surface is formed thereon and where a protective refractory barrier layer (reaction layer) is formed whose penetration into the droplets is limited by the presence of the solidified surface so as to avoid selective reduction of key reactive alloyants needed to achieve desired powder end use properties. The barrier layer protects the reactive powder particles from environmental constituents such as air and water in the liquid or vapor form during subsequent fabrication of the powder to end-use shapes and during use in the intended service environment.

  9. Apparatus for making environmentally stable reactive alloy powders

    DOEpatents

    Anderson, Iver E.; Lograsso, Barbara K.; Terpstra, Robert L.

    1996-12-31

    Apparatus and method for making powder from a metallic melt by atomizing the melt to form droplets and reacting the droplets downstream of the atomizing location with a reactive gas. The droplets are reacted with the gas at a temperature where a solidified exterior surface is formed thereon and where a protective refractory barrier layer (reaction layer) is formed whose penetration into the droplets is limited by the presence of the solidified surface so as to avoid selective reduction of key reactive alloyants needed to achieve desired powder end use properties. The barrier layer protects the reactive powder particles from environmental constituents such as air and water in the liquid or vapor form during subsequent fabrication of the powder to end-use shapes and during use in the intended service environment.

  10. Surface formation in direct chill (DC) casting of 6082 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Bayat, N.; Carlberg, T.

    2016-03-01

    Surface defects in aluminium billet production are a real problem for the subsequent extrusion procedure. Extrusion productivity can be influenced by the surface properties, which is defined as surface appearance, surface segregation zone depth and large Mg2Si and β-particles (Al5FeSi). In this research the surface formation during DC casting of 6082 aluminium billets produced by the air slip technology is studied. The surface microstructures of 6082 aluminium alloys with smooth and wavy surface appearances were investigated, including segregation zone depths and phase formation. The results were discussed based on the exudation of liquid metal through the mushy zone. The specific appearance of the wavy surface of 6082 alloys was correlated to how the oxide skin adheres to the underlying mushy zone and coupled to the dendritic coherency and surface tension of the skin. The occurrence of different phases at the very surface and in the layer just below was explained by variations in solidification directions and subsequent segregation patterns.

  11. Analysis of wear properties of aluminium based journal bearing alloys with and without lubrication.

    NASA Astrophysics Data System (ADS)

    Mathavan, J. Joy; Patnaik, Amar

    2016-09-01

    Apart from classical bearing materials, Aluminium alloys are used as bearing materials these days because of their superior quality. In this analysis, new Aluminium based bearing materials, with filler metals Si, Ni, and Cr are prepared by metal mould casting in burnout furnace machine, and tribological properties of these alloys with and without lubrication were tested. The experiments for wear with lubrication are conducted on multiple specimen tester and experiments without lubrication is conducted on Pin on disk tribometer. The disc material used was SAE 1050 steel. Wear tests were conducted at a sliding speed of 0.785 m/s and at a normal load of 20 N. Coefficient of friction values, temperature changes and wear of the specimens were plotted on graph according to the above mentioned working conditions. Hardness and weight losses of the specimens were calculated. The obtained results demonstrate how the friction and wear properties of these samples have changed with the % addition of Silicon, Chromium and Nickel to the base metal aluminium.

  12. Study on optimal surface property of WC-Co cutting tool for aluminium alloy cutting

    NASA Astrophysics Data System (ADS)

    Nizar, Mohd; Arimatsu, Naoya; Kawamitsu, Hiroshi; Takai, Kazuteru; Fukumoto, Masahiro

    2016-02-01

    The light weight property as well as high corrosion resistance of aluminium alloy has increased their demand especially in automobile industries. Aluminium alloy as a matter of fact has a low melting point and high ductility that severely adhere to the cutting tool surface and cause deterioration of chip evacuation. This problem often resulting in tools breakage. In this paper, in order to impart functions of anti-adhesion, we propose a technique by controlling the grinding marks micro texture on the tool surface by using the blast polishing treatment without any coating technologies. The results show that the tool which underwent polishing treatment reduces the cutting force as well as the aluminium adherence during the initial cutting process, and become worst as the process cutting continues. These results indicate that grinding mark texture improves the anti-adhesion by reducing the contact area during cutting and provide storage for the lubricant. In addition, too much polishing on the tool surface may remove these textures and resultantly worsen the tool performance.

  13. The fatigue response of the aluminium-lithium alloy, 8090

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Beevers, C. J.

    1989-01-01

    The fatigue response of an Al-Li-Cu-Mg-Zr (8090) alloy has been studied at room temperature. The initiation and growth of small and long cracks has been examined at R = 0.1 and at a frequency of 100 Hz. Initiation was observed to occur dominantly at sub-grain boundaries. The growth of the small cracks was crystallographic in character and exhibited little evidence of retardation or arrest at the grain boundaries. The long crack data showed the alloy to have a high resistance to fatigue crack growth with underaging providing the optimum heat treatment for fatigue crack growth resistance. In general, this can be attributed to high levels of crack closure which resulted from the presence of extensive microstructurally related asperities.

  14. Dilatometer study of rapidly solidified aluminium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Varga, B.; Fazakas, E.; Hargitai, H.; Varga, L. K.

    2009-01-01

    Aluminum-Silicon alloys are sought in a large number of automotive and aerospace applications due to their low coefficient of thermal expansion and high wear resistance. The present study focused on structural transformations as a function of the temperature of rapidly solidified hypereutectic Al100-xSix (x = 12, 22 and 40) alloys. Different structures out of equilibrium have been obtained after casting in sand, graphite and copper moulds and by melt spinning. The retained Si content in supersaturated alpha Al and the precipitation of Si is discussed in the light of the dilatometer studies [1, 2, 3] complemented by metallographic microscopy, XRD and DSC [4] measurements. A Kissinger analysis was used to determine the activation energy for the precipitation of supersaturated Si content.

  15. Finite Element Analysis of Warpage in Laminated Aluminium Alloy Plates for Machining of Primary Aeronautic Parts

    SciTech Connect

    Reis, A. C.; Moreira Filho, L. A.; Menezes, M. A.

    2007-04-07

    The aim of this paper consists in presenting a method of simulating the warpage in 7xxx series aluminium alloy plates. To perform this simulation finite element software MSC.Patran and MSC.Marc were used. Another result of this analysis will be the influence on material residual stresses induced on the raw material during the rolling process upon the warpage of primary aeronautic parts, fabricated through machining (milling) at Embraer. The method used to determinate the aluminium plate residual stress was Layer Removal Test. The numerical algorithm Modified Flavenot Method was used to convert layer removal and beam deflection in stress level. With such information about the level and profile of residual stresses become possible, during the step that anticipate the manufacturing to incorporate these values in the finite-element approach for modelling warpage parts. Based on that warpage parameter surely the products are manufactured with low relative vulnerability propitiating competitiveness and price.

  16. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    SciTech Connect

    Wang, Yang; Wei Liu, Xiao; Zhang, Hai Feng Zhou, Zhi Ping

    2015-04-15

    We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H{sub 2}O, and then in boiling water) and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene) and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  17. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    NASA Astrophysics Data System (ADS)

    Wang, Yang; Wei Liu, Xiao; Zhang, Hai Feng; Zhou, Zhi Ping

    2015-04-01

    We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H2O, and then in boiling water) and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene) and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  18. Properties of experimental copper-aluminium-nickel alloys for dental post-and-core applications

    PubMed Central

    Rittapai, Apiwat; Kajornchaiyakul, Julathep; Harniratisai, Choltacha

    2014-01-01

    PURPOSE This study aimed to develop a copper-aluminium-nickel alloy which has properties comparable to that of dental alloys used for dental post and core applications with the reasonable cost. MATERIALS AND METHODS Sixteen groups of experimental copper alloys with variants of 3, 6, 9, 12 wt% Al and 0, 2, 4, 6 wt% Ni were prepared and casted. Their properties were tested and evaluated. The data of thermal, physical, and mechanical properties were analyzed using the two-way ANOVA and Tukey's test (α=0.05). The alloy toxicity was evaluated according to the ISO standard. RESULTS The solidus and liquidus points of experimental alloys ranged from 1023℃ to 1113℃ and increased as the nickel content increased. The highest ultimate tensile strength (595.9 ± 14.2 MPa) was shown in the Cu-12Al-4Ni alloy. The tensile strength was increased as the both elements increased. Alloys with 3-6 wt% Al exhibited a small amount of 0.2% proof strength. Accordingly, the Cu-9Al-2Ni and Cu-9Al-4Ni alloys not only demonstrated an appropriate modulus of elasticity (113.9 ± 8.0 and 122.8 ± 11.3 GPa, respectively), but also had a value of 0.2% proof strength (190.8 ± 4.8 and 198.2 ± 3.4 MPa, respectively), which complied with the ISO standard requirement (>180 MPa). Alloys with the highest contents of nickel (6 wt% Ni) revealed a widespread decolourisation zone (5.0-5.9 mm), which correspondingly produced the largest cell response, equating positive control. CONCLUSION The copper alloys fused with 9 wt% Al and 2-4 wt% Ni can be considered for a potential use as dental post and core applications. PMID:25006386

  19. Studies on aluminium leaching from cookware in tea and coffee and estimation of aluminium content in toothpaste, baking powder and paan masala.

    PubMed

    Rajwanshi, P; Singh, V; Gupta, M K; Kumari, V; Shrivastav, R; Ramanamurthy, M; Dass, S

    1997-01-30

    Studies were conducted in order to assess the level of aluminium (Al) in samples of Indian tea, coffee, toothpaste, paan masala (mouth freshener) and baking powder. Leaching of Al from cookware while preparing tea and coffee was also studied. Experiments were also conducted to study the sequential leaching of Al from cookware by preparing tea and coffee in the presence of standard size Al sheets (coupons). A small amount of Al was found to have leached from coupons during preparation of tea. Tea leaves, were found to be a rich source of Al and a maximum of 2.2% Al is extracted in tea infusions. Coffee powder on the other hand was not found to be a rich source of Al. Baking powder was found to be a rich source of Al and 1 kg of cake prepared with 1-3 teaspoon of baking powder may contain 2-12.7 mg of Al in each serving (25 g). Toothpaste also contains a significant quantity of Al, more so, when packed in Al tubes. Ingestion pattern of Al from these items by humans is also discussed.

  20. The flash-butt welding of aluminium alloys

    NASA Astrophysics Data System (ADS)

    Kuchuk-Iatsenko, S. I.; Cherednichok, V. T.; Semenov, L. A.

    Flash-butt welding (FBW) of high-strength aerospace Al alloys is conducted without gaseous-medium shielding and has undergone substantial development in the direction of automated operations. FBW yields virtually no pores, discontinuities, or cracks, and is therefore ideal for gas-impermeable joints. The dimensional accuracies achievable by FBW are a function of weld are inner stresses that are a full order of magnitude smaller than those of arc-welding methods. NDI methods can be incorporated into an automated FBW apparatus for direct inspection of welds.

  1. Evaluation of lead—calcium—tin—aluminium grid alloys for valve-regulated lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Zhong, S.; Liu, H. K.; Dou, S. X.; Skyllas-Kazacos, M.

    Cast lead-calcium alloys have been generally employed in valve-regulated lead/acid (VRLA)_batteries since they appeared in the early 1970s. Some minor elements such as aluminium, silver, bismuth and some alkaline earth metals are also added to lead-calcium alloys to improve the alloy properties and the battery performance. A convenient method for the addition of aluminium into the alloy, compared with other methods reported, is presented. On addition to lead—calcium alloys,bismuth can form a BiCa compound according to the de-bismuthizing equation: 3Pb 3Ca+2Bi→Bi 2Ca 3+9Pb. There is a slight solubility of Bi 2Ca 3 in the lead at its melting point (327°C) with an amount of 0.048 wt.% resident bismuth. It is confirmed that the creep strength and the corrosion resistance is distinctly increased by the addition of silver into the grid alloy, but the associated gassing problem should be considered when such alloys are employed in VRLA batteries. Addition of sodium can refine grain sizes and increase the mechanical properties of the grid alloy, but the corrosion resistance of sodium-contained grids is inferior. A general description of experiments and application of tin, aluminium, bismuth, silver and sodium as additives in lead—calcium alloys is given.

  2. Microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique

    NASA Astrophysics Data System (ADS)

    Li, M.; Tamura, T.; Omura, N.; Murakami, Y.; Tada, S.

    2016-03-01

    This paper examines the microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique (EMV) as a function of vibration frequency, f. The microstructure evolution reveals that at the low frequency of f = 62.5 Hz, the solidified microstructure is coarse and with the increase of vibration frequency to f = 500 Hz, the grain size becomes the finest and further increase of frequency to f = 2000 Hz results in coarsening of microstructures. The refinement mechanism is clarified when considering the significant difference in electrical resistivities of the solid and the liquid in mushy zone, in which both phases coexist and subject to vibration. The frequency-dependent refinement behaviour is revealed when the displacement of the mobile solid and sluggish liquid is taken into account during solidification. In contrast to 3xxx aluminium alloys, no giant compounds have been discerned in the present 7xxx alloy regardless of the solidification condition. The formation of crystalline twin is briefly discussed when considering the vibration condition.

  3. Studies of microstructural imperfections of powdered Zirconium-based alloys

    SciTech Connect

    Chowdhury, P.S.; Mukherjee, P.

    2010-11-15

    Different model based approaches of X-ray diffraction line profile analysis have been applied on the heavily deformed zirconium-based alloys in the powdered form to characterize the microstructural parameters like domain size, microstrain and dislocation density. In characterizing the microstructure of the material, these methods are complimentary to each other. Though the parameters obtained by different techniques are differently defined and thus not necessarily comparable, the values of domain size and microstrain obtained from the different techniques show similar trends.

  4. Mechanical alloying of nb-al powders

    NASA Astrophysics Data System (ADS)

    Peng, Zhixue; Suryanarayana, C.; Froes, F. H. (Sam)

    1996-01-01

    The effect of mechanical alloying (MA) on solid solubility extension, nanostructure formation, amorphization, intermetallic compound formation, and the occurrence of a face-centered cubic (fcc) phase in the Nb-Al system has been studied. Solid solubility extension was observed in both the terminal compositions and intermetallic compounds: 15 pct Nb in Al and 60 pct Al in Nb, well beyond the equilibrium and even rapid solidification levels (2.4 pct Nb and 25 pct Al, respectively) and increased homogeneity range for the NbAl3 phase. Nanostructured grains formed in all compositions. In the central part of the phase diagram, amorphization occurred predominantly. Only NbAl3, the most stable intermetallic, formed during MA; in most cases, a subsequent anneal was required. On long milling time, an fcc phase, probably a nitride, formed as a result of contamination from the ambient atmosphere.

  5. Mechanical alloying of Nb-Al powders

    SciTech Connect

    Peng, Z.; Suryanarayana, C.; Froes, F.H.

    1996-01-01

    The effect of mechanical alloying (MA) on solid solubility extension, nanostructure formation, amorphization, intermetallic compound formation, and the occurrence of a face-centered cubic (fcc) phase in the Nb-Al system has been studied. Solid solubility extension was observed in both the terminal compositions and intermetallic compounds: 15 pct Nb in Al and 60 pct Al in Nb, well beyond the equilibrium and even rapid solidification levels (2.4 pct Nb and 25 pct Al, respectively) and increased homogeneity range for the NbAl{sub 3} phase. Nanostructured grains formed in all compositions. In the central part of the phase diagram, amorphization occurred predominantly. Only NbAl{sub 3}, the most stable intermetallic, formed during MA; in most cases, a subsequent anneal was required. On long milling time, an fcc phase, probably a nitride, formed as a result of contamination from the ambient atmosphere.

  6. Further studies of the anodic dissolution in sodium chloride electrolyte of aluminium alloys containing tin and gallium

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wharton, Julian A.; Wood, Robert J. K.

    As part of a programme to develop a high power density, Al/air battery with a NaCl brine electrolyte, the high rate dissolution of an aluminium alloy containing tin and gallium was investigated in a small volume cell. The objective was to define the factors that limit aluminium dissolution in condition that mimic a high power density battery. In a cell with a large ratio of aluminium alloy to electrolyte, over a range of current densities the extent of dissolution was limited to ∼1000 C cm -2 of anode surface by a thick layer of loosely bound, crystalline deposit on the Al alloy anode formed by precipitation from solution. This leads to a large increase in impedance and acts as a barrier to transport of ions.

  7. Shock consolidation of mechanically alloyed amorphous Ti-Si powders

    SciTech Connect

    Glade, S.C.; Thadhani, N.N.

    1995-10-01

    Mechanical alloying was used to synthesize amorphous 5Ti-3Si atomic ratio powders in a SPEX mill under Ar atmosphere. X-ray diffraction analysis revealed formation of a single-phase amorphous compound after about 24 hours of milling. High-resolution transmission electron microscopy (TEM) showed that the milled powder still contained nanocrystallites of Ti and Si among regions of generally amorphous compound. The mechanically alloyed amorphous powder was shock consolidated, using a plate impact assembly, to produce bulk compacts. The compaction resulted in a significant amount of crystallization, forming 30- to 40-nm crystals of TiSi{sub 2} and Ti{sub 5}Si{sub 3} intermetallic compounds. The compacts were subsequently annealed above the crystallization temperature, measured to be {approximately}640 C using differential thermal analysis. The compacts annealed at 800 C for 1 hour showed only limited grain growth to {approximately}50-nm crystallite size. Microhardness of the shocked amorphous alloy compacts was {approximately}1,100 KHN, which increased to {approximately}1,250 KHN upon subsequent annealing, with the formation of a more homogeneous nanocrystalline microstructure.

  8. Experimental synovitis induced by aluminium phosphate in rabbits. Comparison of the changes produced in synovial tissue and in articular cartilage by aluminium phosphate, carrageenin, calcium hydrogen phosphate dihydrate, and natural diamond powder.

    PubMed

    Delongeas, J L; Netter, P; Boz, P; Faure, G; Royer, R J; Gaucher, A

    1984-01-01

    The goal of this experimental study was to examine the effect on articular tissue of tribasic aluminium phosphate (crystalline and amorphous forms) after intraarticular injection in rabbit and to compare it with that of various phlogistic compounds such as carrageenin, calcium hydrogen phosphate dihydrate and diamond powder, as a control. Synovium and cartilage were studied with light microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM) and energy dispersive micro-analysis (EDM). Crystalline and amorphous aluminium phosphate could induce a synovitis with articular effusion in rabbits. With TEM, lysosomal inclusions of phagocytosed material were observed. Through SEM coupled with EDM, aluminium associated with phosphate was found in cellular elements. PMID:6087947

  9. Experimental synovitis induced by aluminium phosphate in rabbits. Comparison of the changes produced in synovial tissue and in articular cartilage by aluminium phosphate, carrageenin, calcium hydrogen phosphate dihydrate, and natural diamond powder.

    PubMed

    Delongeas, J L; Netter, P; Boz, P; Faure, G; Royer, R J; Gaucher, A

    1984-01-01

    The goal of this experimental study was to examine the effect on articular tissue of tribasic aluminium phosphate (crystalline and amorphous forms) after intraarticular injection in rabbit and to compare it with that of various phlogistic compounds such as carrageenin, calcium hydrogen phosphate dihydrate and diamond powder, as a control. Synovium and cartilage were studied with light microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM) and energy dispersive micro-analysis (EDM). Crystalline and amorphous aluminium phosphate could induce a synovitis with articular effusion in rabbits. With TEM, lysosomal inclusions of phagocytosed material were observed. Through SEM coupled with EDM, aluminium associated with phosphate was found in cellular elements.

  10. Research of aluminium alloy aerospace structure aperture measurement based on 3D digital speckle correlation method

    NASA Astrophysics Data System (ADS)

    Bai, Lu; Wang, Hongbo; Zhou, Jiangfan; Yang, Rong; Zhang, Hui

    2014-11-01

    In this paper, the aperture change of the aluminium alloy aerospace structure under real load is researched. Static experiments are carried on which is simulated the load environment of flight course. Compared with the traditional methods, through experiments results, it's proved that 3D digital speckle correlation method has good adaptability and precision on testing aperture change, and it can satisfy measurement on non-contact,real-time 3D deformation or stress concentration. The test results of new method is compared with the traditional method.

  11. Bending Properties of Locally Laser Heat Treated AA2024-T3 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Mohammadi, Amirahmad; Vanhove, Hans; Van Bael, Albert; Duflou, Joost R.

    The bending properties of AA2024-T3 aluminium alloy after localized laser assisted softening have been studied and compared to untreated material. Single and multi-path laser scanning strategies are applied for achieving a predictable and minimized springback. Process parameters for softening have been chosen based on FE modeling. In order to investigate the softening, and to characterize the size of this softened region, hardness measurements were carried out. Using a triple scanning path strategy springback was reduced by about 43% without changing the bending radius.

  12. Powder-Derived High-Conductivity Coatings for Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2003-01-01

    Makers of high-thermal-flux engines prefer copper alloys as combustion chamber liners, owing to a need to maximize heat dissipation. Since engine environments are strongly oxidizing in nature and copper alloys generally have inadequate resistance to oxidation, the liners need coatings for thermal and environmental protection; however, coatings must be chosen with great care in order to avoid significant impairment of thermal conductivity. Powder-derived chromia- and alumina- forming alloys are being studied under NASA's programs for advanced reusable launch vehicles to succeed the space shuttle fleet. NiCrAlY and Cu-Cr compositions optimized for high thermal conductivity have been tested for static and cyclic oxidation, and for susceptibility to blanching - a mode of degradation arising from oxidation-reduction cycling. The results indicate that the decision to coat the liners or not, and which coating/composition to use, depends strongly on the specific oxidative degradation mode that prevails under service conditions.

  13. In situ creep under helium implantation of titanium aluminium alloy

    NASA Astrophysics Data System (ADS)

    Chen, J.; Jung, P.; Nazmy, M.; Hoffelner, W.

    2006-06-01

    The intermetallic alloy Ti-47Al-2W-0.5Si (at.%) has been homogeneously implanted with 4He2+ ions under uniaxial tensile stresses from 20 to 450 MPa to a maximum dose of about 0.16 dpa (1370 appm-He) with displacement damage rates of 2 × 10-6 dpa s-1 at temperatures of 573 and 773 K. Strain under implantation was determined by Linear Variable Displacement Transformer (LVDT), while changes of microstructure were investigated after implantation by Transmission Electron Microscopy (TEM). Irradiation creep strain showed a pronounced transient behaviour, virtually independent of temperature, with a stress dependence which can be approximately described by a creep compliance of 8 × 10-6 dpa-1 MPa-1 up to stresses of 350 MPa. The microstructure of the as-received material consisted of a patch-work of mainly lamellar γ/α2 colonies and equiaxed γ-grains with islands of precipitates. Only 'black dot' damage was observed after implantation at 573 K under different stresses, while implantation at 773 K yielded a dense population of bubbles and dislocation loops, mostly mutually attached.

  14. Effect of Ultrasonic Treatment on the Microstructure of A201 Aluminium Alloy for Thixoforming

    SciTech Connect

    Kandemir, Sinan; Atkinson, Helen V.; Lawes, Simon D. A.

    2011-05-04

    It is known that the introduction of high intensity ultrasonic waves into liquid and solidifying metals leads to a non-dendritic and fine grain structure which is the requirement for semi-solid feedstock production. The effect of vibration time on the semi-solid microstructure of the A201 aluminium alloy billets fabricated with the ultrasonic treatment in the liquid state was studied in this paper. It was observed that the application of ultrasound technology can break up and distribute the dendrites which are present in the as-cast alloy. A suitable thixotropic microstructure with relatively rounded and fine globules could be obtained by ultrasonically treating liquid metal at 690 deg. C for a treatment time of 1 minute, cooling to room temperature and then reheating to the semi-solid state. This shows the ultrasonic treatment could be an economic and alternative route to produce A201 semi-solid feedstock for thixoforming.

  15. Mechanical behaviour of pressed and sintered titanium alloys obtained from master alloy addition powders.

    PubMed

    Bolzoni, L; Esteban, P G; Ruiz-Navas, E M; Gordo, E

    2012-11-01

    The fabrication of the workhorse Ti-6Al-4V alloy and of the Ti-3Al-2.5V alloy was studied considering the master alloy addition variant of the blending elemental approach conventionally used for titanium powder metallurgy. The powders were characterised by means thermal analysis and X-ray diffraction and shaped by means of uniaxial pressing. The microstructural evolution with the sintering temperature (900-1400 °C) was evaluated by SEM and EDS was used to study the composition. XRD patterns as well as the density by Archimedes method were also obtained. The results indicate that master alloy addition is a suitable way to fabricate well developed titanium alloy but also to produce alloy with the desired composition, not available commercially. Density of 4.3 g/cm³ can be obtained where a temperature higher than 1200 °C is needed for the complete diffusion of the alloying elements. Flexural properties comparable to those specified for wrought Ti-6Al-4V medical devices are, generally, obtained.

  16. Different Cold Spray Deposition Strategies: Single- and Multi-layers to Repair Aluminium Alloy Components

    NASA Astrophysics Data System (ADS)

    Rech, Silvano; Trentin, Andrea; Vezzù, Simone; Vedelago, Enrico; Legoux, Jean-Gabriel; Irissou, Eric

    2014-12-01

    Cold spraying is increasingly being used for reconstruction or repair of damaged aluminium alloy components, especially in the aviation industry. Both thin (<0.5 mm) and thick (up to 1 cm) coatings are necessary to achieve dimensional recovery of such components. Thin and above all thick coatings can be deposited in a single pass (single layer) or in several passes (multi-pass), resulting in different thermal and stress effects in the component and the coating itself. The thermal input, the amount and type of residual stresses and the porosity affect various characteristics such as adhesion, crack propagation and mechanical properties of the coating. In this study, two sets (single- and multi-pass) of aluminium alloy (AA6061) coatings with different thicknesses (0.5 mm to 2 mm) were deposited onto AA6061 substrates and compared using metallographic and fractographic analyses, four-point bending testing, residual stress analysis and Vickers microhardness indentation. Finally, the coating adhesion and cohesion were measured using the standard ASTM-C633 adhesion test and tubular coating tensile test. This study demonstrates that the single-layer strategy results in greater adhesion and lower porosity, while multilayer coatings have higher elastic modulus. Independent of the strategy, the compressive residual stress decreases as a function of coating thickness.

  17. Ceramic Inclusions In Powder Metallurgy Disk Alloys: Characterization and Modeling

    NASA Technical Reports Server (NTRS)

    Bonacuse, Pete; Kantzos, Pete; Telesman, Jack

    2002-01-01

    Powder metallurgy alloys are increasingly used in gas turbine engines, especially as the material chosen for turbine disks. Although powder metallurgy materials have many advantages over conventionally cast and wrought alloys (higher strength, higher temperature capability, etc.), they suffer from the rare occurrence of ceramic defects (inclusions) that arise from the powder atomization process. These inclusions can have potentially large detrimental effect on the durability of individual components. An inclusion in a high stress location can act as a site for premature crack initiation and thereby considerably reduce the fatigue life. Because these inclusions are exceedingly rare, they usually don't reveal themselves in the process of characterizing the material for a particular application (the cumulative volume of the test bars in a fatigue life characterization is typically on the order of a single actual component). Ceramic inclusions have, however, been found to be the root cause of a number of catastrophic engine failures. To investigate the effect of these inclusions in detail, we have undertaken a study where a known population of ceramic particles, whose composition and morphology are designed to mimic the 'natural' inclusions, are added to the precursor powder. Surface connected inclusions have been found to have a particularly large detrimental effect on fatigue life, therefore the volume of ceramic 'seeds' added is calculated to ensure that a minimum number will occur on the surface of the fatigue test bars. Because the ceramic inclusions are irregularly shaped and have a tendency to break up in the process of extrusion and forging, a method of calculating the probability of occurrence and expected intercepted surface and embedded cross-sectional areas were needed. We have developed a Monte Carlo simulation to determine the distributions of these parameters and have verified the simulated results with observations of ceramic inclusions found in macro

  18. Design and operation of an aluminium alloy tank using doped Na3AlH6 in kg scale for hydrogen storage

    NASA Astrophysics Data System (ADS)

    Urbanczyk, R.; Peinecke, K.; Meggouh, M.; Minne, P.; Peil, S.; Bathen, D.; Felderhoff, M.

    2016-08-01

    In this publication the authors present an aluminium alloy tank for hydrogen storage using 1921 g of Na3AlH6 doped with 4 mol% of TiCl3 and 8 mol% of activated carbon. The tank and the heat exchangers are manufactured by extrusion moulding of Al-Mg-Si based alloys. EN AW 6082 T6 alloy is used for the tank and a specifically developed alloy with a composition similar to EN AW 6060 T6 is used for the heat exchangers. The three heat exchangers have a corrugated profile to enhance the surface area for heat transfer. The doped complex hydride Na3AlH6 is densified to a powder density of 0.62 g cm-3. The hydrogenation experiments are carried out at 2.5 MPa. During one of the dehydrogenation experiments approximately 38 g of hydrogen is released, accounting for gravimetric hydrogen density of 2.0 mass-%. With this tank 15 hydrogenation and 16 dehydrogenation tests are carried out.

  19. Evaluation of AA5052 alloy anode in alkaline electrolyte with organic rare-earth complex additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, Dapeng; Li, Heshun; Liu, Jie; Zhang, Daquan; Gao, Lixin; Tong, Lin

    2015-10-01

    Behaviours of the AA5052 aluminium alloy anode of the alkaline aluminium-air battery are studied by the hydrogen evolution test, the electrochemical measurements and the surface analysis method. The combination of amino-acid and rare earth as electrolyte additives effectively retards the self-corrosion of AA5052 aluminium alloy in 4 M NaOH solution. It shows that the combination of L-cysteine and cerium nitrate has a synergistic effect owing to the formation of a complex film on AA5052 alloy surface. The organic rare-earth complex can decrease the anodic polarisation, suppress the hydrogen evolution and increase the anodic utilization rate.

  20. Electron microscopic study on interfacial characterization of electroless Ni W P plating on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Hu, Yong-jun; Xiong, Ling; Meng, Ji-long

    2007-03-01

    The interface between electroless plating Ni-W-P deposit and aluminium alloy (Al) matrix at different temperature heated for 1 h was studied using transmission electron microscope. The results show that the interface between as-deposited Ni-W-P deposit and Al matrix is clear. There are no crack and cavity. The bonding of Ni-W-P deposit and Al matrix is in good condition. The Ni-W-P plating is nanocrystalline phase (5-6 nm) in diameter. After being heated at 200 °C for 1 h, the interface of Ni-W-P deposit and Al matrix is clear, without the appearance of the diffusion layer. There exist a diffusion layer and educts of intermetallic compounds of nickle and aluminium such as Al 3Ni, Al 3Ni 2, NiAl, Ni 5Al 3 and so on between Ni-W-P deposit and Al matrix after being heated at 400 °C for 1 h.

  1. Structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous

    SciTech Connect

    Romanov, S.M.

    1995-11-01

    The process of structure formation during the sintering of powder steels alloyed with copper, chromium, and phosphorous was investigated. The microstructure of the materials, and distribution of alloying elements in the iron grains, were studied by the methods of electron and scanning electron microscopy. The effect of dispersion of the ferrochromium powder on its solubility in iron was examined.

  2. Experimental characterisation and modelling of deformation- induced microstructure in an A6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kreyca, J. F.; Falahati, A.; Kozeschnik, E.

    2016-03-01

    For industry, the mechanical properties of a material in form of flow curves are essential input data for finite element simulations. Current practice is to obtain flow curves experimentally and to apply fitting procedures to obtain constitutive equations that describe the material response to external loading as a function of temperature and strain rate. Unfortunately, the experimental procedure for characterizing flow curves is complex and expensive, which is why the prediction of flow-curves by computer modelling becomes increasingly important. In the present work, we introduce a state parameter based model that is capable of predicting the flow curves of an A6061 aluminium alloy in different heat-treatment conditions. The model is implemented in the thermo-kinetic software package MatCalc and takes into account precipitation kinetics, subgrain formation, dynamic recovery by spontaneous annihilation and dislocation climb. To validate the simulation results, a series of compression tests is performed on the thermo-mechanical simulator Gleeble 1500.

  3. Strain rate effects on mechanical properties in tension of aluminium alloys used in armour applications

    NASA Astrophysics Data System (ADS)

    Cadoni, E.; Dotta, M.; Forni, D.; Bianchi, S.; Kaufmann, H.

    2012-08-01

    The mechanical properties in tension of two aluminium alloys (AA5059-H131 and AA7039-T651) used in armour applications were determined from tests carried out over a wide range of strain-rates on round specimens. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. The target strain rates were set at the following four levels: 10-3, 30, 300 and 1000s-1. The quasi-static tests were performed with a universal electromechanical machine, whereas a hydro-pneumatic machine and a Split Hopkinson Tensile Bar apparatus were used for medium and high strain-rates respectively. The required parameters by the Johnson-Cook constitutive law were also determined.

  4. The influence of uniaxial prestrain on biaxial r-values in 7075-O aluminium alloy

    SciTech Connect

    Anderson, N.; Brown, D.; McMurray, R. J.; Leacock, A. G.

    2011-05-04

    Biaxial test methods have been used to determine, not only yield behaviour under biaxial conditions, but also the strain response. This paper examines the influence of uniaxial prestrain upon the biaxial r-value by extending the disc compression test procedure proposed by Barlat et al. The extension involved the use of digital image measurements of in-plane strains. The material examined was a 7075-O condition aluminium alloy. The results of the experimental programme indicated that the biaxial r-value is unaffected by uniaxial prestrain. When using the disc compression test, the mode of deformation and therefore the biaxial r-value were found to be very sensitive to the prevailing friction conditions.

  5. Experimental study of thermal oxidation of nanoscale alloys of aluminium and zinc (nAlZn)

    NASA Astrophysics Data System (ADS)

    Noor, Fahad; Wen, Dongsheng

    2015-10-01

    Aluminium-based alloys have wide applications but little is known about the thermal-chemical kinetics of nanoalloys. This work investigated the thermal oxidation of Zn and Al nanoalloys (nAlZn) with a BET equivalent diameter of 141 nm through the simultaneous TGA/DSC method. The thermal analysis was combined with elemental, morphology and crystalline structure analysis to elucidate the reaction mechanisms. It was found that the complete oxidation of nAlZn in air can be characterised by a three-stage process, including two endothermic and three exothermic reactions. With the help of ex-situ XRD, different reaction pathways were proposed for different stages, forming the end products of ZnO and ZnAl2O4. The reactivity comparison between Al and nAlZn suggested that different criteria should be used for different applications.

  6. Microstructure of friction stir welded joints of 2017A aluminium alloy sheets.

    PubMed

    Mroczka, K; Dutkiewicz, J; Pietras, A

    2010-03-01

    The present study examines a friction stir welded 2017A aluminium alloy. Transmission electron microscope investigations of the weld nugget revealed the average grain size of 5 microm, moderate density of dislocations as well as the presence of nanometric precipitates located mostly in grains interiors. Scanning electron microscope observations of fractures showed the presence of ductile fracture in the region of the weld nugget with brittle precipitates in the lower part. The microhardness analysis performed on the cross-section of the joints showed fairly small changes; however, after the artificial ageing process an increase in hardness was observed. The change of the joint hardness subject to the ageing process indicates partial supersaturation in the material during friction stir welding and higher precipitation hardening of the joint.

  7. Optimization of process parameters in CNC turning of aluminium alloy using hybrid RSM cum TLBO approach

    NASA Astrophysics Data System (ADS)

    Rudrapati, R.; Sahoo, P.; Bandyopadhyay, A.

    2016-09-01

    The main aim of the present work is to analyse the significance of turning parameters on surface roughness in computer numerically controlled (CNC) turning operation while machining of aluminium alloy material. Spindle speed, feed rate and depth of cut have been considered as machining parameters. Experimental runs have been conducted as per Box-Behnken design method. After experimentation, surface roughness is measured by using stylus profile meter. Factor effects have been studied through analysis of variance. Mathematical modelling has been done by response surface methodology, to made relationships between the input parameters and output response. Finally, process optimization has been made by teaching learning based optimization (TLBO) algorithm. Predicted turning condition has been validated through confirmatory experiment.

  8. Ceramic Inclusions in Powder Metallurgy Disk Alloys: Characterization and Modeling

    NASA Technical Reports Server (NTRS)

    Bonacuse, Peter J.

    2001-01-01

    Powder metallurgy alloys are increasingly used in gas turbine engines, especially in turbine disk applications. Although powder metallurgy materials have many advantages over conventionally cast and wrought alloys (higher strength, higher temperature capability, etc.), they suffer from the rare occurrence of ceramic defects (inclusions) that are inherent to the powder atomization process. These inclusions can have a potentially large detrimental effect on the durability of individual components. An inclusion in a high stress location can act as a site for premature crack initiation and thereby considerably reduce the fatigue life. Because these inclusions are exceedingly rare, they typically do not reveal themselves in the process of characterizing the material for a particular application (the cumulative volume of the test bars in a fatigue life characterization is typically on the order of a single actual component). Ceramic inclusions have, however, been found to be the root cause of a number of catastrophic engine failures. To investigate the effect of these inclusions in detail, we have undertaken a study where known populations of ceramic particles, whose composition and morphology are designed to mimic the "natural" inclusions, are added to the precursor powder. Surface-connected inclusions have been found to have a particularly large detrimental effect on fatigue life; therefore, the quantity of ceramic "seeds" added is calculated to ensure that a minimum number will intersect the surface of the fatigue test bars. Because the ceramic inclusions are irregularly shaped and have a tendency to break up in the process of extrusion and forging, a method of calculating the probability of occurrence and expected intercepted surface area was needed. We have developed a Monte Carlo simulation to determine the distributions of these parameters and have verified the simulated results with observations of ceramic inclusions found in macroscopic slices from extrusions

  9. Extrusion Die Design and Process Simulation of High Strength Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Chen, Yan-Hong; Su, Guan-Cheng

    2011-01-01

    Aluminium alloy 7075 is an excellent metal with the features of high strength and light weight. The solid extruded parts of AL 7075 are commonly used in the structure members of airplanes and bicycles. The seamless tubes of AL 7075 are also used, while tubes with welding line (seamed) are mainly made by the other types of aluminium alloy. This research is focused on the extrusion die design and process simulation of the rectangular seamed AL 7075 tubes. A new die design concept is proposed to increase the welding pressure in the chamber to solve the problem of poor welding ability of AL 7075. The key points of welding ability improvement are the higher welding pressure, the crucial billet temperature, and the extrusion speed. The designed extrusion die should have some features to control the material flow and achieve the higher welding pressure. In this paper, not only use the traditional die bearing and the welding chamber, but also add a conical guiding chamber (specified with chamber height and width) to improve the material flow control. Finite element method is used to simulate the extrusion process and evaluate the effect of die design parameters for a seamed rectangular 7075 tube extrusion. The die stress should be considered carefully because of increasing the welding pressure also increases the die stress. Taguchi method is used to obtain the optimum combination of die design parameters to get higher welding pressure and keep the die stress at a reasonable low level. The method proposed in this paper is able to increase the welding pressure with the cost of reasonable die stress.

  10. Flow and failure of an aluminium alloy from low to high temperature and strain rate

    NASA Astrophysics Data System (ADS)

    Sancho, Rafael; Cendón, David; Gálvez, Francisco

    2015-09-01

    The mechanical behaviour of an aluminium alloy is presented in this paper. The study has been carried out to analyse the flow and failure of the aluminium alloy 7075-T73. An experimental study has been planned performing tests of un-notched and notched tensile specimens at low strain rates using a servo-hydraulic machine. High strain rate tests have been carried out using the same geometry in a Hopkinson Split Tensile Bar. The dynamic experiments at low temperature were performed using a cryogenic chamber, and the high temperature ones with a furnace, both incorporated to the Hopkinson bar. Testing temperatures ranged from - 50 ∘C to 100 ∘C and the strain rates from 10-4 s-1 to 600 s-1. The material behaviour was modelled using the Modified Johnson-Cook model and simulated using LS-DYNA. The results show that the Voce type of strain hardening is the most accurate for this material, while the traditional Johnson-Cook is not enough accurate to reproduce the necking of un-notched specimens. The failure criterion was obtained by means of the numerical simulations using the analysis of the stress triaxiality versus the strain to failure. The diameters at the failure time were measured using the images taken with an image camera, and the strain to failure was computed for un-notched and notched specimens. The numerical simulations show that the analysis of the evolution of the stress triaxiality is crucial to achieve accurate results. A material model using the Modified Johnson-Cook for flow and failure is proposed.

  11. Microstructures in the 6060 aluminium alloy after various severe plastic deformation treatments

    SciTech Connect

    Adamczyk-Cieslak, Boguslawa Mizera, Jaroslaw; Kurzydlowski, Krzysztof Jan

    2011-03-15

    This paper presents the results concerning the microstructural refinement of the industrial 6060 aluminium alloy processed by severe plastic deformation (SPD). The high level of plastic deformation was achieved using the three methods: hydrostatic extrusion (HE), equal channel angular extrusion (ECAE) and extrusion torsion (ET), which differed in the dynamics of the loading, intensity and homogeneity of the plastic strain field. Microstructure analyses were performed before and after SPD deformation using a transmission (TEM) and a scanning electron microscope (SEM). The refined microstructures were examined qualitatively and quantitatively by the stereological methods and computer image analyses. The microstructure of the industrial 6060 aluminium alloy after deformation was characterized by an average grain size of about 0.4 {mu}m. The results show that the precipitates strongly affect the degree of refinement and the mechanism of microstructural transformations. During the SPD, the second phase particles break apart and homogenize. The HE method generates the largest increase of the volume fraction of the small primary particles. Moreover, the HE process is most effective in reducing the primary particle size. During HE and ECAE processes the second phase precipitates dissolve partially and change their shape. - Research Highlights: {yields} SPD results in a significant increase in the density of the small primary particles. {yields} SPD homogenizes the particle size distribution. {yields} HE and ECAE processes bring nano-grains in the vicinity of the primary particles. {yields} HE and ECAE processing results in the {beta}' precipitates partial dissolutions. {yields} During HE and ECAE processes the {beta}' particles change their shape.

  12. A survey of some metallographic etching reagents for restoration of obliterated engraved marks on aluminium-silicon alloy surfaces.

    PubMed

    Uli, Norjaidi; Kuppuswamy, R; Amran, Mohd Firdaus Che

    2011-05-20

    A brief survey to assess the sensitivity and efficacy of some common etching reagents for revealing obliterated engraved marks on Al-Si alloy surfaces is presented. Experimental observations have recommended use of alternate swabbing of 10% NaOH and 10% HNO(3) on the obliterated surfaces for obtaining the desired results. The NaOH etchant responsible for bringing back the original marks resulted in the deposition of some dark coating that has masked the recovered marks. The coating had been well removed by dissolving it in HNO(3) containing 10-20% acid. However, the above etching procedure was not effective on aluminium (99% purity) and Al-Zn-Mg-Cu alloy surfaces. Also the two reagents (i) immersion in 10% aq. phosphoric acid and (ii) alternate swabbing of 60% HCl and 40% NaOH suggested earlier for high strength Al-Zn-Mg-Cu alloys [23] were quite ineffective on Al-Si alloys. Thus different aluminium alloys needed different etching treatments for successfully restoring the obliterated marks. Al-Si alloys used in casting find wide applications especially in the manufacture of engine blocks of motor vehicles. Hence, the results presented in this paper are of much relevance in serial number restoration problems involving this alloy.

  13. Influences of post weld heat treatment on tensile properties of friction stir welded AA2519-T87 aluminium alloy joints

    NASA Astrophysics Data System (ADS)

    Sabari, S. Sree; Balasubramanian, V.; Malarvizhi, S.; Reddy, G. Madusudhan

    2015-12-01

    AA 2519-T87 is an aluminium alloy that principally contains Cu as an alloying element and is a new grade of Al-Cu alloy system. This material is a potential candidate for light combat military vehicles. Fusion welding of this alloy leads to hot cracking, porosity and alloy segregation in the weld metal region. Friction stir welding (FSW) is a solid state joining process which can overcome the above mentioned problems. However, the FSW of age hardenable aluminium alloys results in poor tensile properties in the as-welded condition (AW). Hence, post weld heat treatment (PWHT) is used to enhance deteriorated tensile properties of FSW joints. In this work, the effect of PWHT, namely artificial ageing (AA) and solution treatment (ST) followed by ageing (STA) on the microstructure, tensile properties and microhardness were systematically investigated. The microstructural features of the weld joints were characterised using an optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The tensile strength and microhardness of the joints were correlated with the grain size, precipitate size, shape and its distribution. From the investigation, it was found that STA treatment is beneficial in enhancing the tensile strength of the FSW joints of AA2519-T87 alloy and this is mainly due to the presence of fine and densely distributed precipitates in the stir zone.

  14. High temperature oxidation of copper and copper aluminium alloys: Impact on furnace side wall cooling systems

    NASA Astrophysics Data System (ADS)

    Plascencia Barrera, Gabriel

    The high temperature oxidation behaviours of copper and dilute Cu-Al alloys were investigated. Experiments were carried out by: (i) Oxidizing under various oxygen potentials at different temperatures using a combined TG-DTA apparatus. (ii) Oxidizing in a muffle furnace (in air) at different temperatures for extended periods of time. The oxidation mechanisms were evaluated based upon the kinetic data obtained as well as by X-ray diffraction and microscopical (SEM and optical) analyses. It was found that oxidation of copper strongly depends on the temperature. Two distinct mechanisms were encountered. Between 300 and 500°C, the oxidation rate is controlled by lateral growth of the oxide on the metal surface, whereas between 600 and 1000°C oxidation is controlled by lattice diffusion of copper ions through the oxide scale. On the other hand, the partial pressure of oxygen only has a small effect on the oxidation of copper. Alloy oxidation is also dependent on the temperature. As temperature increases, more aluminium is required to protect copper from being oxidized. It was shown that if the amount of oxygen that dissolves in the alloy exceeds the solubility limit of oxygen in copper, an internal oxidation layer will develop, leading to the formation of a tarnishing scale. On the other hand if the oxygen content in the alloy lies below the solubility limit of oxygen in copper, no oxidation products will form since a tight protective alumina layer will form on the alloy surface. Surface phenomena may affect the oxidation behaviour of dilute Cu-Al alloys. Immersion tests in molten copper matte and copper converting slag, using laboratory scale cooling elements with various copper based materials, were conducted. Results from these tests showed that alloying copper with 3 to 4 wt% Al decreases the oxidation rate of pure copper by 4 orders of magnitude; however due to a significant drop in thermal conductivity, the ability to extract heat is compromised, leading to

  15. The influence of quench sensitivity on residual stresses in the aluminium alloys 7010 and 7075

    SciTech Connect

    Robinson, J.S.; Tanner, D.A.; Truman, C.E.; Paradowska, A.M.; Wimpory, R.C.

    2012-03-15

    The most critical stage in the heat treatment of high strength aluminium alloys is the rapid cooling necessary to form a supersaturated solid solution. A disadvantage of quenching is that the thermal gradients can be sufficient to cause inhomogeneous plastic deformation which in turn leads to the development of large residual stresses. Two 215 mm thick rectilinear forgings have been made from 7000 series alloys with widely different quench sensitivity to determine if solute loss in the form of precipitation during quenching can significantly affect residual stress magnitudes. The forgings were heat treated and immersion quenched using cold water to produce large magnitude residual stresses. The through thickness residual stresses were measured by neutron diffraction and incremental deep hole drilling. The distribution of residual stresses was found to be similar for both alloys varying from highly triaxial and tensile in the interior, to a state of biaxial compression in the surface. The 7010 forging exhibited larger tensile stresses in the interior. The microstructural variation from surface to centre for both forgings was determined using optical and transmission electron microscopy. These observations were used to confirm the origin of the hardness variation measured through the forging thickness. When the microstructural changes were accounted for in the through thickness lattice parameter, the residual stresses in the two forgings were found to be very similar. Solute loss in the 7075 forging appeared to have no significant effect on the residual stress magnitudes when compared to 7010. - Highlights: Black-Right-Pointing-Pointer Through thickness residual stress measurements made on large Al alloy forgings. Black-Right-Pointing-Pointer Residual stress characterised using neutron diffraction and deep hole drilling. Black-Right-Pointing-Pointer Biaxial compressive surface and triaxial subsurface residual stresses. Black-Right-Pointing-Pointer Quench sensitivity

  16. Elevated temperature crack growth in advanced powder metallurgy aluminum alloys

    NASA Technical Reports Server (NTRS)

    Porr, William C., Jr.; Gangloff, Richard P.

    1990-01-01

    Rapidly solidified Al-Fe-V-Si powder metallurgy alloy FVS0812 is among the most promising of the elevated temperature aluminum alloys developed in recent years. The ultra fine grain size and high volume fraction of thermally stable dispersoids enable the alloy to maintain tensile properties at elevated temperatures. In contrast, this alloy displays complex and potentially deleterious damage tolerant and time dependent fracture behavior that varies with temperature. J-Integral fracture mechanics were used to determine fracture toughness (K sub IC) and crack growth resistance (tearing modulus, T) of extruded FVS0812 as a function of temperature. The alloy exhibits high fracture properties at room temperature when tested in the LT orientation, due to extensive delamination of prior ribbon particle boundaries perpendicular to the crack front. Delamination results in a loss of through thickness constraint along the crack front, raising the critical stress intensity necessary for precrack initiation. The fracture toughness and tensile ductility of this alloy decrease with increasing temperature, with minima observed at 200 C. This behavior results from minima in the intrinsic toughness of the material, due to dynamic strain aging, and in the extent of prior particle boundary delaminations. At 200 C FVS0812 fails at K levels that are insufficient to cause through thickness delamination. As temperature increases beyond the minimum, strain aging is reduced and delamination returns. For the TL orientation, K (sub IC) decreased and T increased slightly with increasing temperature from 25 to 316 C. Fracture in the TL orientation is governed by prior particle boundary toughness; increased strain localization at these boundaries may result in lower toughness with increasing temperature. Preliminary results demonstrate a complex effect of loading rate on K (sub IC) and T at 175 C, and indicate that the combined effects of time dependent deformation, environment, and strain aging

  17. Powder metallurgy processing of high strength turbine disk alloys

    NASA Technical Reports Server (NTRS)

    Evans, D. J.

    1976-01-01

    Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

  18. Ultrasonic characterization of microstructure in powder metal alloy

    NASA Technical Reports Server (NTRS)

    Tittmann, B. R.; Ahlberg, L. A.; Fertig, K.

    1986-01-01

    The ultrasonic wave propagation characteristics were measured for IN-100, a powder metallurgy alloy used for aircraft engine components. This material was as a model system for testing the feasibility of characterizing the microstructure of a variety of inhomogeneous media including powder metals, ceramics, castings and components. The data were obtained for a frequency range from about 2 to 20 MHz and were statistically averaged over numerous volume elements of the samples. Micrographical examination provided size and number distributions for grain and pore structure. The results showed that the predominant source for the ultrasonic attenuation and backscatter was a dense (approx. 100/cubic mm) distribution of small micropores (approx. 10 micron radius). Two samples with different micropore densities were studied in detail to test the feasibility of calculating from observed microstructural parameters the frequency dependence of the microstructural backscatter in the regime for which the wavelength is much larger than the size of the individual scattering centers. Excellent agreement was found between predicted and observed values so as to demonstrate the feasibility of solving the forward problem. The results suggest a way towards the nondestructive detection and characterization of anomalous distributions of micropores when conventional ultrasonic imaging is difficult. The findings are potentially significant toward the application of the early detection of porosity during the materials fabrication process and after manufacturing of potential sites for stress induced void coalescence leading to crack initiation and subsequent failure.

  19. Modeling and Simulating Material Behavior during Hot Blank - Cold Die (HB-CD) Stamping of Aluminium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Zhang, Nan; Abu-Farha, Fadi

    2016-08-01

    Hot blank - cold die (HB-CD) stamping, non-isothermal hot stamping, of aluminium alloy sheets offers great opportunities for high production rates at low cost, while overcoming limited material formability issues. Yet developing an accurate model that can describe the complex material behavior over the wide ranging conditions of HB-CD stamping (temperatures ranging between 25 and 350 °C) is challenging. Moreover, validation of the developed models under transient conditions is problematic. This work presents he results of a comprehensive characterization, material modeling, FE simulation and experimental validation effort to capture the behavior of an aluminium alloy sheet during HB-CD stamping. In particular, we highlight the integration between temperature measurements (thermography) and strain measurements (digital image correlation) for the accurate validation of model predictions of non-isothermal material deformation.

  20. Zirconium behaviour during electrorefining of actinide-zirconium alloy in molten LiCl-KCl on aluminium cathodes

    NASA Astrophysics Data System (ADS)

    Meier, R.; Souček, P.; Malmbeck, R.; Krachler, M.; Rodrigues, A.; Claux, B.; Glatz, J.-P.; Fanghänel, Th.

    2016-04-01

    A pyrochemical electrorefining process for the recovery of actinides from metallic nuclear fuel based on actinide-zirconium alloys (An-Zr) in a molten salt is being investigated. In this process actinides are group-selectively recovered on solid aluminium cathodes as An-Al alloys using a LiCl-KCl eutectic melt at a temperature of 450 °C. In the present study the electrochemical behaviour of zirconium during electrorefining was investigated. The maximum amount of actinides that can be oxidised without anodic co-dissolution of zirconium was determined at a selected constant cathodic current density. The experiment consisted of three steps to assess the different stages of the electrorefining process, each of which employing a fresh aluminium cathode. The results indicate that almost a complete dissolution of the actinides without co-dissolution of zirconium is possible under the applied experimental conditions.

  1. Temperature and thermal stress fields during the pulse train of long-pulse laser irradiating aluminium alloy plate

    NASA Astrophysics Data System (ADS)

    Zhang, Wei; Jin, Guangyong; Gu, Xiu-ying

    2014-12-01

    Based on Von Mises yield criterion and elasto-plastic constitutive equations, an axisymmetric finite element model of a Gaussian laser beam irradiating a metal substrate was established. In the model of finite element, the finite difference hybrid algorithm is used to solve the problem of transient temperature field and stress field. Taking nonlinear thermal and mechanical properties into account, transient distributions of temperature field and stress fields generated by the pulse train of long-pulse laser in a piece of aluminium alloy plate were computed by the model. Moreover,distributions as well as histories of temperature and stress fields were obtained. Finite element analysis software COMSOL is used to simulate the Temperature and thermal stress fields during the pulse train of long-pulse laser irradiating 7A04 aluminium alloy plate. By the analysis of the results, it is found that Mises equivalent stress on the target surface distribute within the scope of the center of a certain radius. However, the stress is becoming smaller where far away from the center. Futhermore, the Mises equivalent stress almost does not effect on stress damage while the Mises equivalent stress is far less than the yield strength of aluminum alloy targets. Because of the good thermal conductivity of 7A04 aluminum alloy, thermal diffusion is extremely quick after laser irradiate. As a result, for the multi-pulsed laser, 7A04 aluminum alloy will not produce obvious temperature accumulation when the laser frequency is less than or equal to 10 Hz. The result of this paper provides theoretical foundation not only for research of theories of 7A04 aluminium alloy and its numerical simulation under laser radiation but also for long-pulse laser technology and widening its application scope.

  2. Reducing metal alloy powder costs for use in powder bed fusion additive manufacturing: Improving the economics for production

    NASA Astrophysics Data System (ADS)

    Medina, Fransisco

    Titanium and its associated alloys have been used in industry for over 50 years and have become more popular in the recent decades. Titanium has been most successful in areas where the high strength to weight ratio provides an advantage over aluminum and steels. Other advantages of titanium include biocompatibility and corrosion resistance. Electron Beam Melting (EBM) is an additive manufacturing (AM) technology that has been successfully applied in the manufacturing of titanium components for the aerospace and medical industry with equivalent or better mechanical properties as parts fabricated via more traditional casting and machining methods. As the demand for titanium powder continues to increase, the price also increases. Titanium spheroidized powder from different vendors has a price range from 260/kg-450/kg, other spheroidized alloys such as Niobium can cost as high as $1,200/kg. Alternative titanium powders produced from methods such as the Titanium Hydride-Dehydride (HDH) process and the Armstrong Commercially Pure Titanium (CPTi) process can be fabricated at a fraction of the cost of powders fabricated via gas atomization. The alternative powders can be spheroidized and blended. Current sectors in additive manufacturing such as the medical industry are concerned that there will not be enough spherical powder for production and are seeking other powder options. It is believed the EBM technology can use a blend of spherical and angular powder to build fully dense parts with equal mechanical properties to those produced using traditional powders. Some of the challenges with angular and irregular powders are overcoming the poor flow characteristics and the attainment of the same or better packing densities as spherical powders. The goal of this research is to demonstrate the feasibility of utilizing alternative and lower cost powders in the EBM process. As a result, reducing the cost of the raw material to reduce the overall cost of the product produced with

  3. Synthesis of biodegradable Mg-Zn alloy using mechanical alloying: Effect of ball to powder weight ratio

    NASA Astrophysics Data System (ADS)

    Zuhailawati, Hussain; Salleh, Emee Marina; Ramakrishnan, Sivakumar

    2016-07-01

    The aim of this work was to study the effect of ball to powder weight ratio (BPR) on biodegradable binary magnesium-zinc (Mg-Zn) alloy synthesized using mechanical alloying. A powder mixture of Mg-5wt%Zn was milled in a planetary mill under argon atmosphere using a stainless steel container and balls. Milling process was carried out at 200 rpm for 5 hours using various BPR (i.e. 5:1, 10:1, 15:1, 20:1). Then, as milled powder was compacted under 400 MPa and sintered in a tube furnace at 300 °C in argon flow for an hour. The sintered density and microhardness of the alloy increased as BPR increased up to 15:1. However a further increasing showed a reduction in both density and microhardness which due to enlargement of crystallite and particle which resulted from the excessive internal energy during mechanical alloying.

  4. Influence of transport mechanisms on nucleation and grain structure formation in DC cast aluminium alloy ingots

    NASA Astrophysics Data System (ADS)

    Bedel, M.; Založnik, M.; Kumar, A.; Combeau, H.; Jarry, P.; Waz, E.

    2012-01-01

    The grain structure formation in direct chill (DC) casting is directly linked to nucleation, which is generally promoted by inoculation. Inoculation prevents defects, but also modifies the physical properties by changing the microstructure. We studied the coupling of the nucleation on inoculant particles and the grain growth in the presence of melt flow induced by thermosolutal convection and of the transport of free-floating equiaxed grains. We used a volume-averaged two-phase multiscale model with a fully coupled description of phenomena on the grain scale (nucleation on grain refiner particles and grain growth) and on the product scale (macroscopic transport). The transport of inoculant particles is also modeled, which accounts for the inhomogeneous distribution of inoculant particles in the melt. The model was applied to an industrial sized (350mm thick) DC cast aluminium alloy ingot. A discretised nuclei size distribution was defined and the impact of different macroscopic phenomena on the grain structure formation was studied: the zone and intensity of nucleation and the resulting grain size distribution. It is shown that nucleation in the presence of macroscopic transport cannot be explained only in terms of cooling rate, but variations of composition, nuclei density and grain density, all affected by transport, must be accounted for.

  5. Anisotropic work-hardening behaviour ofstructural steels and aluminium alloys at large strains

    NASA Astrophysics Data System (ADS)

    Bouvier, S.; Teodosiu, C.; Haddadi, H.; Tabacaru, V.

    2003-03-01

    Sheet metal forming processes may often involve intense forming sequences, leading to large strains and severe strain-path changes. Optimizing such technologies requires a good understanding and description of the anisotropic plastic behaviour of the deformed material, in connection with the evolution of its texture and microstructure. In this paper, we present the predictions provided by a model involving isotropic and kinematioc hardening and by a physically-based microstructural model, which introduces additional internal variables taking into accounthe directional strength of dislocation structures and their polarity. These models have been identified by using sequences of uniaxial traction and simple shear experiments, carried out on various steels (DC06, DP600, HSLA340) and aluminium alloys (AA5182-O, AA6016-T4). The microstructural model proved able predict the complex hardening behaviour displayed, especially by the ferritic steels, namely the transient work-hardening stagnation during reversed deformation in Bauschinger tests, the temporary work-softening during orthogonal tests, and the grain fragmentation at large monotonie strains.

  6. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  7. Analysis and experiments on thermal plasma processing for ultrafine powder synthesis of aluminium nitride

    SciTech Connect

    Ahn, H.; Hur, M.; Hong, S.H.

    1996-12-31

    Plasma synthesis experiments for producing ultrafine powders of aluminum nitride (AlN) are carried out using a non-transferred dc plasma torch of which jet flame can vaporize the aluminum powders injected into it to make the chemical reaction with nitrogen gas. For predicting the optimum processing parameters (the size, injected location and velocity of Al powders, and the ratio of nitrogen to argon arc gases), the trajectory and the evaporation state of an Al particle arc found by solving momentum and heat transfer equations. In addition, equilibrium chemical compositions are analyzed by the Gibbs free-energy minimization method to know the temperatures at which AlN synthesis occurs dominantly. A synthesis system consisting of a plasma torch, a reactor and a quenching chamber has been built for synthesis and quenching process of ultrafine powders of AlN. A fully-saturated fractional factorial test is employed to determine optimum process conditions for input power to the torch and flow rates of arc, carrier and reaction gases.

  8. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  9. Investigation of slective laser melting of mecanically alloyed metastable Al5Fe2 powder

    NASA Astrophysics Data System (ADS)

    Montiel, Hugo

    Selective Laser Melting (SLM), an Additive Manufacturing (AM) technology, enables the production of complex structured metal products. Aluminum alloys are used in SLM as high-strength lightweight materials for weight reduction in structural components. Previous investigations report high laser powers (300 W) and slow scanning speeds (500 mm/s) to process aluminum alloys under SLM. This research investigates the SLM processing of Al-Fe alloy by utilizing metastable Al5Fe2 powder system produced by mechanical alloying. Metastable systems are thermodynamically activated with internal energy that can generate an energy shortcut when processing under SLM. The optimum laser power, scan speeds and scan distances were investigated by test series experiments. Results indicate that metastable Al5Fe2 alloy can be processed and stabilized under a 200 W laser scanning and a relative high scanning speed of 1000 mm/s. Thus, the internal energy of metastable powder contributes in reducing laser energy for SLM process for Al alloys.

  10. Quantum-to-continuum prediction of ductility loss in aluminium-magnesium alloys due to dynamic strain aging

    NASA Astrophysics Data System (ADS)

    Keralavarma, S. M.; Bower, A. F.; Curtin, W. A.

    2014-08-01

    Negative strain-rate sensitivity due to dynamic strain aging in Aluminium-5XXX alloys leads to reduced ductility and plastic instabilities at room temperature, inhibiting application of these alloys in many forming processes. Here a hierarchical multiscale model is presented that uses (i) quantum and atomic information on solute energies and motion around a dislocation core, (ii) dislocation models to predict the effects of solutes on dislocation motion through a dislocation forest, (iii) a thermo-kinetic constitutive model that faithfully includes the atomistic and dislocation scale mechanisms and (iv) a finite-element implementation, to predict the ductility as a function of temperature and strain rate in AA5182. The model, which contains no significant adjustable parameters, predicts the observed steep drop in ductility at room temperature, which can be directly attributed to the atomistic aging mechanism. On the basis of quantum inputs, this multiscale theory can be used in the future to design new alloys with higher ductility.

  11. Aluminium-aluminium nitride composites fabricated by melt infiltration under pressure

    PubMed

    Chedru; Vicens; Chermant; Mordike

    1999-11-01

    Aluminium-matrix composites containing approximately 55 vol.% AlN particles were fabricated by melt infiltration of aluminium into an AlN preform under a pressure of up to 130 MPa. Two different AlN powders (H.C. Starck, Goslar, Germany, and ESK, Elektroschmelzwerk, Kempten, Germany) and four types of aluminium alloy (2024, 1070, 6060 and 5754) were used. The initial AlN powders were characterized by scanning electron microscopy. The composites were studied by light microscopy, scanning and transmission electron microscopies and energy-dispersive X-ray spectroscopy. Particle-matrix interfaces were observed using high-resolution electron microscopy. As a result of the melt infiltration process, the composites are very dense and the microstructure shows a homogeneous distribution of the reinforcement. The interfaces are clean with very little porosity. Some Al2Cu precipitates were observed in the 2024 matrix.

  12. Laser surface melting of aluminium alloy 6013 for improving stress corrosion and corrosion fatigue resistance

    NASA Astrophysics Data System (ADS)

    Xu, Wen-Long

    Laser surface treatment of aluminium alloy 6013, a relatively new high strength aluminium alloy, was conducted with the aim of improving the alloy's resistance to stress corrosion cracking and corrosion fatigue. In the first phase of this research, laser surface melting (LSM) of the alloy was conducted using an excimer laser. The microstructural changes induced by the laser treatment were studied in detail and characterised. The results showed that excimer LSM produced a relatively thin, non-dentritic planar re-melted layer which is largely free of coarse constituent particles and precipitates. The planar growth phenomenon was explained using the high velocity and high temperature gradient absolute stability criteria. The structure of the oxide and/or the nitride bearing film at the outmost surface of the re-melted layer was also characterised. The results of the electrochemical tests showed that the pitting corrosion resistance of the alloy could be greatly increased by excimer laser melting, especially when the alloy was treated in nitrogen gas: the corrosion current density of the N2-treated specimen was some two orders of magnitude lower than that of the air-treated specimen which was one order of magnitude lower than that of the untreated specimen. The effect of the outer surface oxide and/or nitride bearing film per se on pitting corrosion resistance was determined. The results of a Mott - Schottky analysis strongly suggest that the outer surface film, which exhibited the nature of an n-type semiconductor was responsible for the significant improvement of the corrosion resistance of the laser-treated material. Furthermore, the corrosion response of the surface film was modelled using equivalent circuits. Based on the results of the slow strain rate tensile (SSRT) and corrosion fatigue tests, the stress corrosion cracking and pitting corrosion fatigue behaviour of the excimer laser treated material was evaluated. The results of the SSRT test showed that, in

  13. Electrodeposition of aluminium and aluminium-copper alloys from a room temperature ionic liquid electrolyte containing aluminium chloride and triethylamine hydrochloride

    NASA Astrophysics Data System (ADS)

    Suneesh, P. V.; Satheesh Babu, T. G.; Ramachandran, T.

    2013-09-01

    The electrodeposition of Al and Al-Cu binary alloys on to gold substrates from a room temperature ionic liquid electrolyte containing AlCl3-Et3NHCl was studied. The electrochemical behavior of the electrolyte and the mechanism of deposition were investigated through cyclic voltammetry (CV), and the properties of deposits obtained were assessed by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) and X-ray diffraction (XRD). Al of 70 μm in thickness and an Al-Cu alloy of 30 μm in thickness with 8at% copper were deposited from the electrolyte. SEM images of the deposits indicate that the Al deposit was smooth and uniform, whereas the Al-Cu deposit was nodular. The average crystalline size, as determined by XRD patterns, was found to be (30 ± 5) and (29 ± 5) nm, respectively, for Al and Al-Cu alloys. Potentiodynamic polarization (Tafel plots) and electrochemical impedance spectroscopic (EIS) measurements showed that Al-Cu alloys are more corrosion resistant than Al.

  14. Influence of Hot Deformation on Mechanical Properties and Microstructure of a Twin-Roll Cast Aluminium Alloy EN AW-6082

    NASA Astrophysics Data System (ADS)

    Grydin, O.; Stolbchenko, M.; Nürnberger, F.; Schaper, M.

    2014-03-01

    Thin strips of medium- and high-strength age-hardening aluminium alloys are widely used in the automotive industry. Reducing their production costs caused by high energy consumption is an actual challenge. The implementation of the twin-roll casting technology is promising. However, mechanical properties of directly cast high-alloyed thin aluminium strips are oftentimes inadequate to standard specifications. In this work, the influence of a hot deformation following a twin-roll cast strip process on the mechanical properties and microstructure is investigated. For this study strips of age-hardening aluminium alloy EN AW-6082—manufactured at a laboratory scaled twin-roll caster—were single-pass rolled at temperatures of 420 °C and true strains of up to 0.5. The mechanical properties of the as-cast and by different strains hot deformed material in the soft-annealed and age-hardened states were characterized by tensile tests. The results reveal that the twin-roll cast material features the necessary strength properties, though it does not meet the standard requirements for ductility. Furthermore, the required minimum strain during hot rolling that is necessary to ascertain the standard specifications has been determined. Based on micrographs, the uniformity of the mechanical properties and of the microstructure as a result of recrystallization due to hot metal forming and heat treatment were determined. A fine-grain microstructure and satisfactory material ductility after prior rolling with a true strain above 0.41 for the age-hardened state T6 and above 0.1 for the soft-annealed state O have been established.

  15. Electromagnetic Gauge Study of Laser-Induced Shock Waves in Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Peyre, P.; Fabbro, R.

    1995-12-01

    The laser-shock behaviour of three industrial aluminum alloys has been analyzed with an Electromagnetic Gauge Method (EMV) for measuring the velocity of the back free surface of thin foils submitted to plane laser irradiation. Surface pressure, shock decay in depth and Hugoniot Elastic Limits (HEL) of the materials were investigated with increasing thicknesses of foils to be shocked. First, surface peak pressures values as a function of laser power density gave a good agreement with conventional piezoelectric quartz measurements. Therefore, comparison of experimental results with computer simulations, using a 1D hydrodynamic Lagrangian finite difference code, were also in good accordance. Lastly, HEL values were compared with static and dynamic compressive tests in order to estimate the effects of a very large range of strain rates (10^{-3} s^{-1} to 10^6 s^{-1}) on the mechanical properties of the alloys. Cet article fait la synthèse d'une étude récente sur la caractérisation du comportement sous choc-laser de trois alliages d'aluminium largement utilisés dans l'industrie à travers la méthode dite de la jauge électromagnétique. Cette méthode permet de mesurer les vitesses matérielles induites en face arrière de plaques d'épaisseurs variables par un impact laser. La mise en vitesse de plaques nous a permis, premièrement, de vérifier la validité des pressions d'impact superficielles obtenues en les comparant avec des résultats antérieurs obtenus par des mesures sur capteurs quartz. Sur des plaques d'épaisseurs croissantes, nous avons caractérisé l'atténuation des ondes de choc en profondeur dans les alliages étudiés et mesuré les limites d'élasticité sous choc (pressions d'Hugoniot) des alliages. Les résultats ont été comparés avec succès à des simulations numériques grâce à un code de calcul monodimensionnel Lagrangien. Enfin, les valeurs des pressions d'Hugoniot mesurées ont permis de tracer l'évolution des contraintes d

  16. Method of making quasicrystal alloy powder, protective coatings and articles

    DOEpatents

    Shield, Jeffrey E.; Goldman, Alan I.; Anderson, Iver E.; Ellis, Timothy W.; McCallum, R. William; Sordelet, Daniel J.

    1995-07-18

    A method of making quasicrystalline alloy particulates wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture.

  17. Method of making quasicrystal alloy powder, protective coatings and articles

    DOEpatents

    Shield, J.E.; Goldman, A.I.; Anderson, I.E.; Ellis, T.W.; McCallum, R.W.; Sordelet, D.J.

    1995-07-18

    A method of making quasicrystalline alloy particulates is disclosed wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture. 3 figs.

  18. Dispersoid reinforced alloy powder and method of making

    DOEpatents

    Anderson, Iver E.; Terpstra, Robert L.

    2010-04-20

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  19. Dispersoid reinforced alloy powder and method of making

    DOEpatents

    Anderson, Iver E.; Terpstra, Robert L.

    2012-06-12

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  20. Applications of high-temperature powder metal aluminum alloys to small gas turbines

    NASA Technical Reports Server (NTRS)

    Millan, P. P., Jr.

    1982-01-01

    A program aimed at the development of advanced powder-metallurgy (PM) aluminum alloys for high-temperature applications up to 650 F using the concepts of rapid solidification and mechanical alloying is discussed. In particular, application of rapidly solidified PM aluminum alloys to centrifugal compressor impellers, currently used in auxiliary power units for both military and commercial aircraft and potentially for advanced automotive gas turbine engines, is examined. It is shown that substitution of high-temperature aluminum for titanium alloy impellers operating in the 360-650 F range provides significant savings in material and machining costs and results in reduced component weight, and consequently, reduced rotating group inertia requirements.

  1. Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

    PubMed

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2015-06-01

    Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times. PMID:25792409

  2. Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

    PubMed

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2015-06-01

    Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times.

  3. Particle morphology influence on mechanical and biocompatibility properties of injection molded Ti alloy powder.

    PubMed

    Gülsoy, H Özkan; Gülsoy, Nagihan; Calışıcı, Rahmi

    2014-01-01

    Titanium and Titanium alloys exhibits properties that are excellent for various bio-applications. Metal injection molding is a processing route that offers reduction in costs, with the added advantage of near net-shape components. Different physical properties of Titanium alloy powders, shaped and processed via injection molding can achieve high complexity of part geometry with mechanical and bioactivity properties, similar or superior to wrought material. This study describes that the effect of particle morphology on the microstructural, mechanical and biocompatibility properties of injection molded Ti-6Al-4V (Ti64) alloy powder for biomaterials applications. Ti64 powders irregular and spherical in shape were injection molded with wax based binder. Binder debinding was performed in solvent and thermal method. After debinding the samples were sintered under high vacuum. Metallographic studies were determined to densification and the corresponding microstructural changes. Sintered samples were immersed in a simulated body fluid (SBF) with elemental concentrations that were comparable to those of human blood plasma for a total period of 15 days. Both materials were implanted in fibroblast culture for biocompatibility evaluations were carried out. The results show that spherical and irregular powder could be sintered to a maximum theoretical density. Maximum tensile strength was obtained for spherical shape powder sintered. The tensile strength of the irregular shape powder sintered at the same temperature was lower due to higher porosity. Finally, mechanical tests show that the irregular shape powder has lower mechanical properties than spherical shape powder. The sintered irregular Ti64 powder exhibited better biocompatibility than sintered spherical Ti64 powder. Results of study showed that sintered spherical and irregular Ti64 powders exhibited high mechanical properties and good biocompatibility properties. PMID:25201399

  4. Dispersoid reinforced alloy powder and method of making

    SciTech Connect

    Anderson, Iver E; Rieken, Joel

    2013-12-10

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with an introduced reactive species than does the alloying element and wherein one or more atomizing parameters is/are modified to controllably reduce the amount of the reactive species, such as oxygen, introduced into the atomized particles so as to reduce anneal times and improve reaction (conversion) to the desired strengthening dispersoids in the matrix. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies are made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  5. Powder metallurgical low-modulus Ti-Mg alloys for biomedical applications.

    PubMed

    Liu, Yong; Li, Kaiyang; Luo, Tao; Song, Min; Wu, Hong; Xiao, Jian; Tan, Yanni; Cheng, Ming; Chen, Bing; Niu, Xinrui; Hu, Rong; Li, Xiaohui; Tang, Huiping

    2015-11-01

    In this work, powder metallurgical (PM) Ti-Mg alloys were prepared using combined techniques of mechanical alloying and spark plasma sintering. The alloys mainly consist of super saturations of Mg in Ti matrix, and some laminar structured Ti- and Mg-rich phases. The PM Ti-Mg alloys contain a homogeneous mixtures of nanocrystalline Mg and Ti phases. The novel microstructures result in unconventional mechanical and biological properties. It has been shown that the PM Ti-Mg alloys have a much lower compression modulus (36-50GPa) compared to other Ti alloys, but still remain a very high compressive strength (1500-1800MPa). In addition, the PM Ti-Mg alloys show good biocompatibility and bioactivity. Mg can dissolve in the simulated body fluids, and induce the formation of the calcium phosphate layer. The compression modulus of PM Ti-Mg alloys decreases with the amount of Mg, while the bioactivity increases. Although the corrosion resistance of Ti-Mg alloys decreases with the content of Mg, the alloys still show good stability in simulated body fluid under electrochemical conditions. The indirect and direct cytotoxicity results show that PM Ti-Mg alloys have a good biocompatibility to NIH-3T3 cells. Therefore, the PM Ti-Mg alloys are promising candidates in biomedical applications. PMID:26249586

  6. Powder metallurgical low-modulus Ti-Mg alloys for biomedical applications.

    PubMed

    Liu, Yong; Li, Kaiyang; Luo, Tao; Song, Min; Wu, Hong; Xiao, Jian; Tan, Yanni; Cheng, Ming; Chen, Bing; Niu, Xinrui; Hu, Rong; Li, Xiaohui; Tang, Huiping

    2015-11-01

    In this work, powder metallurgical (PM) Ti-Mg alloys were prepared using combined techniques of mechanical alloying and spark plasma sintering. The alloys mainly consist of super saturations of Mg in Ti matrix, and some laminar structured Ti- and Mg-rich phases. The PM Ti-Mg alloys contain a homogeneous mixtures of nanocrystalline Mg and Ti phases. The novel microstructures result in unconventional mechanical and biological properties. It has been shown that the PM Ti-Mg alloys have a much lower compression modulus (36-50GPa) compared to other Ti alloys, but still remain a very high compressive strength (1500-1800MPa). In addition, the PM Ti-Mg alloys show good biocompatibility and bioactivity. Mg can dissolve in the simulated body fluids, and induce the formation of the calcium phosphate layer. The compression modulus of PM Ti-Mg alloys decreases with the amount of Mg, while the bioactivity increases. Although the corrosion resistance of Ti-Mg alloys decreases with the content of Mg, the alloys still show good stability in simulated body fluid under electrochemical conditions. The indirect and direct cytotoxicity results show that PM Ti-Mg alloys have a good biocompatibility to NIH-3T3 cells. Therefore, the PM Ti-Mg alloys are promising candidates in biomedical applications.

  7. The strain rate sensitivity and constitutive equations including damage for the superplastic behaviour of 7xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Boude, Serge; Giraud, Eliane; Dal Santo, Philippe

    2013-05-01

    Superplasticity is a characteristic of certain materials, in particular aluminium alloys, whereby very large deformations (up to 1000 %) can be obtained before fracture under certain conditions. Superplastic forming is therefore the process of deforming a flange under these conditions by applying a variable pressure. The final geometry is obtained when the flange takes the form of a die. In order to deform a material superplastically, the temperature of the material should be approximately a half of the absolute melting point of the material and the strain rate (or flow stress) should remain within a certain range. The most important issues concerning the industrial process are the prediction of the final thickness distribution and the computation of the optimal pressure law to maintain superplastic conditions. Finite element simulations make these predictions possible for industrial components. To ensure the precision of the simulations, it is important to have good knowledge of the material behaviour in the superplastic domain: rheological parameters, grain size, damage law, etc. This paper presents an experimental analysis of the superplastic behaviour of a 7xxx aluminium alloy used for aeronautic applications. The parameters of the constitutive equations (including damage) are identified by using tensile tests, spherical bulging tests and numerical simulations [1, 2]. The performance of the proposed laws [1, 3, and 4] is tested using axisymmetrical geometries with complex shapes by the comparison of numerical simulations and bulge tests.

  8. Non-destructive and three-dimensional measurement of local strain development during tensile deformation in an aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kobayashi, M.; Miura, H.; Toda, H.

    2015-08-01

    Anisotropy of mechanical responses depending on crystallographic orientation causes inhomogeneous deformation on the mesoscopic scale (grain size scale). Investigation of the local plastic strain development is important for discussing recrystallization mechanisms, because the sites with higher local plastic strain may act as potential nucleation sites for recrystallization. Recently, high-resolution X-ray tomography, which is non-destructive inspection method, has been utilized for observation of the materials structure. In synchrotron radiation X-ray tomography, more than 10,000 microstructural features, like precipitates, dispersions, compounds and hydrogen pores, can be observed in aluminium alloys. We have proposed employing these microstructural features as marker gauges to measure local strains, and then have developed a method to calculate the three-dimensional strain distribution by tracking the microstructural features. In this study, we report the development of local plastic strain as a function of the grain microstructure in an aluminium alloy by means of this three-dimensional strain measurement technique. Strongly heterogeneous strain development was observed during tensile loading to 30%. In other words, some parts of the sample deform little whereas another deforms a lot. However, strain in the whole specimen was keeping harmony. Comparing the microstructure with the strain concentration that is obtained by this method has a potential to reveal potential nucleation sites of recrystallization.

  9. Synthesis of Ti-Ta alloys with dual structure by incomplete diffusion between elemental powders.

    PubMed

    Liu, Yong; Li, Kaiyang; Wu, Hong; Song, Min; Wang, Wen; Li, Nianfeng; Tang, Huiping

    2015-11-01

    In this work, powder metallurgical (PM) Ti-Ta alloys were sintered using blended elemental powders. A dual structure, consisting of Ti-rich and Ta-rich zones, was formed due to the insufficient diffusion between Ti and Ta powders. The microstructure, mechanical properties and in vitro biological properties of the alloys were studied. Results indicated that the alloys have inhomogenous microstructures and compositions, but the grain structures were continuous from the Ti-rich zone to the Ta-rich zone. The Ta-rich zone exhibited a much finer grain size than the Ti-rich zone. The alloys had a high relative density in the range of 95-98%, with the porosity increasing with the content of Ta due to the increased difficulty in sintering and the formation of Kirkendall pores. The alloys had a good combination of low elastic modulus and high tensile strength. The strength of alloys was almost doubled compared to that of the ingot metallurgy alloys with the same compositions. The low elastic modulus was due to the residual pores and the alloying effect of Ta, while the high tensile strength resulted from the strengthening effects of solid solution, fine grain size and α phase. The alloys had a high biocompatibility due to the addition of Ta, and were suitable for the attachment of cells due to the surface porosity. It was also indicated that PM Ti-(20-30)Ta alloys are promising for biomedical applications after the evaluations of both the mechanical and the biological properties. PMID:26275506

  10. Synthesis of Ti-Ta alloys with dual structure by incomplete diffusion between elemental powders.

    PubMed

    Liu, Yong; Li, Kaiyang; Wu, Hong; Song, Min; Wang, Wen; Li, Nianfeng; Tang, Huiping

    2015-11-01

    In this work, powder metallurgical (PM) Ti-Ta alloys were sintered using blended elemental powders. A dual structure, consisting of Ti-rich and Ta-rich zones, was formed due to the insufficient diffusion between Ti and Ta powders. The microstructure, mechanical properties and in vitro biological properties of the alloys were studied. Results indicated that the alloys have inhomogenous microstructures and compositions, but the grain structures were continuous from the Ti-rich zone to the Ta-rich zone. The Ta-rich zone exhibited a much finer grain size than the Ti-rich zone. The alloys had a high relative density in the range of 95-98%, with the porosity increasing with the content of Ta due to the increased difficulty in sintering and the formation of Kirkendall pores. The alloys had a good combination of low elastic modulus and high tensile strength. The strength of alloys was almost doubled compared to that of the ingot metallurgy alloys with the same compositions. The low elastic modulus was due to the residual pores and the alloying effect of Ta, while the high tensile strength resulted from the strengthening effects of solid solution, fine grain size and α phase. The alloys had a high biocompatibility due to the addition of Ta, and were suitable for the attachment of cells due to the surface porosity. It was also indicated that PM Ti-(20-30)Ta alloys are promising for biomedical applications after the evaluations of both the mechanical and the biological properties.

  11. Dispersoid reinforced alloy powder and method of making

    SciTech Connect

    Anderson, Iver E; Terpstra, Robert L

    2014-10-21

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. Bodies made from the dispersion strengthened solidified particles exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures.

  12. Thermal Behavior of Mechanically Alloyed Powders Used for Producing an Fe-Mn-Si-Cr-Ni Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Pricop, B.; Söyler, U.; Lohan, N. M.; Özkal, B.; Bujoreanu, L. G.; Chicet, D.; Munteanu, C.

    2012-11-01

    In order to produce shape memory rings for constrained-recovery pipe couplings, from Fe-14 Mn-6 Si-9 Cr-5 Ni (mass%) powders, the main technological steps were (i) mechanical alloying, (ii) sintering, (iii) hot rolling, (iv) hot-shape setting, and (v) thermomechanical training. The article generally describes, within its experimental-procedure section, the last four technological steps of this process the primary purpose of which has been to accurately control both chemical composition and the grain size of shape memory rings. Details of the results obtained in the first technological step, on raw powders employed both in an initial commercial state and in a mixture state of commercial and mechanically alloyed (MA) powders, which were subjected to several heating-cooling cycles have been reported and discussed. By means of differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and X-ray diffraction (XRD), the thermal behaviors of the two sample powders have been analyzed. The effects of the heating-cooling cycles, on raw commercial powders and on 50% MA powders, respectively, were argued from the point of view of specific temperatures and heat variations, of elemental diffusion after thermal cycling and of crystallographic parameters, determined by DSC, SEM, and XRD, respectively.

  13. Effect of extrusion temperature on the microstructure of a powder metallurgy TiAl-based alloy

    SciTech Connect

    Hsiung, L.M.; Nieh, T.G.; Clemens, D.R.

    1997-01-15

    In order to balance low temperature ductility, fracture toughness and high temperature properties of {gamma}-TiAl aluminide alloys, recent developments of the alloys have focused on refining the {gamma}/{alpha}{sub 2} full lamellar (FL) microstructure through advanced processing such as powder metallurgy (P/M). Resulted from a refined FL microstructure (both smaller lamellar grain size and thinner lamellar interface spacing) in the P/M fabricated titanium aluminide alloys, the mechanical properties of the alloys have been demonstrated to be superior to those of the aluminide alloys fabricated by conventional ingot metallurgy (I/M). However, since the microstructure of rapidly-solidified aluminide powder used in P/M process is not in an equilibrium state, the microstructures of P/M aluminide alloys are expected to be sensitive to the processing history. Accordingly, the optimization of microstructure-property of a P/M alloy through an appropriate P/M process control becomes an important issue. The purpose of this investigation is therefore aiming at understanding the effect of extrusion temperature on the microstructure of a P/M titanium aluminide alloy.

  14. LACBED characterization of dislocations in Cu-Al-Ni shape memory alloys processed by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Rodriguez, P. P.; Ibarra, A.; San Jean, J.; Morniro, J. P.; No, M. L.

    2003-10-01

    Powder metallurgy Cu-AI-Ni shape memory alloys show excellent thermomechanical properties, being the fracture behavior close to the one observed in single crystals. However, the microstructural mechanisms responsible of such behavior are still under study. In this paper we present the characterization of the dislocations present in these alloys by Large Angle Convergent Beam Electron Diffraction (LACBED) in two different stages of the elaboration process: after HIP compaction and after hot rolling.

  15. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  16. NiAl powder alloys: II. Compacting of NiAl powders produced by various methods

    NASA Astrophysics Data System (ADS)

    Skachkov, O. A.; Povarova, K. B.; Drozdov, A. A.; Morozov, A. E.

    2012-05-01

    The technological properties of granulated NiAl powders produced by gas spraying of melts and NiAl powders produced by calcium hydride reduction (CHR) of mixtures of nickel and aluminum oxides are compared. The possibilities of production of compact workpieces from these powders using hydrostatic pressing, hot pressing, hot isostatic pressing, and hot extrusion are estimated. To improve compressibility, preliminary milling and/or mechanical activation of the powders are proposed. The strength properties of NiAl rods with a diameter of 20 mm extruded from a temperature of 1100°C and made from the granulated powders are slightly higher than those made from the CHR powders. At temperatures higher than 800°C the properties becomes similar. Transition point t d.b from the ductile to brittle state of samples made from powders sprayed in nitrogen and argon is 100-150°C higher than those made from the CHR powders. The difference in the mechanical properties is caused by the structural and chemical microheterogeneity of granules (microingots), which is inherited in the rods after hot deformation and annealing at 1200-1400°C and is (0.67-0.88) T m NiAl ( T m is the melting point, K).

  17. Dual-Alloy Disks are Formed by Powder Metallurgy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  18. The structure-property relationships of powder processed Fe-Al-Si alloys

    SciTech Connect

    Prichard, P.D.

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D{sub 84} < 32 {micro}m). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 {micro}m. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 {micro}m to 104 {micro}m. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase {alpha} + DO{sub 3} structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  19. Effect of Radio Frequency Plasma Treatment on Evaporation Behavior and Characteristics of RuCr Alloy Powder.

    PubMed

    Jung, Taek-Kyun; Lim, Sung-Chul; Kwon, Hyouk-Chon; Park, Soo-Keun; Hon, Jong-Whan; Jung, Seung-Boo; Baek, Jong-Jin; Jang, Kyu-Bong

    2015-11-01

    The evaporation behavior and characteristics of jet milled RuCr alloy powders processed by radio-frequency (RF) plasma treatment were evaluated during this study. RF plasma treatment was found to be effective in eliminating internal pores and in manufacturing spherical powder. However, the RF plasma treatment resulted in the evaporation of Cr. The degree of evaporation of Cr was significantly affected by the powder feeding rate. As a result, it was found that controlling the torch power was more effective than controlling the powder feeding rate for obtaining desirable RuCr alloy powders. PMID:26726528

  20. An investigation of wear behaviors of different Monel alloys produced by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Esgin, U.; Özyürek, D.; Kaya, H.

    2016-04-01

    In the present study, wear behaviors of Monel 400, Monel 404, Monel R-405 and Monel K-500 alloys produced by Powder Metallurgy (P/M) method were investigated. These compounds prepared from elemental powders were cold-pressed (600 MPa) and then, sintered at 1150°C for 2 hours and cooled down to the room temperature in furnace environment. Monel alloys produced by the P/M method were characterized through scanning electron microscope (SEM+EDS), X-ray diffraction (XRD), hardness and density measurements. In wear tests, standard pin-on-disk type device was used. Specimens produced within four different Monel Alloys were tested under 1ms-1 sliding speed, under three different loads (20N, 30N and 40N) and five different sliding distances (400-2000 m). The results show that Monel Alloys have γ matrix and that Al0,9Ni4,22 intermetallic phase was formed in the structure. Also, the highest hardness value was measured with the Monel K-500 alloy. In wear tests, the maximum weight loss according to the sliding distance, was observed in Monel 400 and Monel 404 alloys while the minimum weight loss was achieved by the Monel K-500 alloy.

  1. Consolidation processing parameters and alternative processing methods for powder metallurgy Al-Cu-Mg-X-X alloys

    NASA Technical Reports Server (NTRS)

    Sankaran, K. K.

    1987-01-01

    The effects of varying the vacuum degassing parameters on the microstructure and properties of Al-4Cu-1Mg-X-X (X-X = 1.5Li-0.2Zr or 1.5Fe-0.75Ce) alloys processed from either prealloyed (PA) or mechanically alloyed (M) powder, and consolidated by either using sealed aluminum containers or containerless vacuum hot pressing were studied. The consolidated billets were hot extruded to evaluate microstructure and properties. The MA Li-containing alloy did not include Zr, and the MA Fe- and Ce-containing alloy was made from both elemental and partially prealloyed powder. The alloys were vacuum degassed both above and below the solution heat treatment temperature. While vacuum degassing lowered the hydrogen content of these alloys, the range over which the vacuum degassing parameters were varied was not large enough to cause significant changes in degassing efficiency, and the observed variations in the mechanical properties of the heat treated alloys were attributed to varying contributions to strengthening by the sub-structure and the dispersoids. Mechanical alloying increased the strength over that of alloys of similar composition made from PA powder. The inferior properties in the transverse orientation, especially in the Li-containing alloys, suggested deficiencies in degassing. Among all of the alloys processed for this study, the Fe- and Ce-containing alloys made from MA powder possessed better combinations of strength and toughness.

  2. Powder formation of {gamma} uranium-molybdenum alloys via hydration-dehydration

    SciTech Connect

    Vaz de Oliveira, Fabio Branco; Durazzo, Michelangelo; Fontenele Urano de Carvalho, Elita; Saliba-Silva, Adonis Marcelo; Gracher Riella, Humberto

    2008-07-15

    Gamma uranium-molybdenum alloys has been considered as fuel phase in plate type fuel elements for MTR reactors, mainly due to their acceptable performance under irradiation and metallurgical processing. To its use as a dispersion phase in aluminum matrix, a necessary step is the conversion of the as cast structure into powder, and one of the techniques considered at IPEN / CNEN - Brazil is HDH (hydration-dehydration). The alloys were produced by the induction melting technique, and samples were obtained from the alloys for the thermal treatments, under constant flow of hydrogen, for temperatures varying from 400 deg C to 600 deg C and times from 1 to 4 hours, followed by dehydration. A preliminary characterization of the powders was made and the curves of mass variation versus time were obtained and related to the powder characteristics. This paper describes the first results on the development of the technology to the powder formation of the (5 to 10) % weight molybdenum {gamma}-UMo alloys, and discusses some of its aspects, mainly those related to the {gamma} {yields} {alpha} equilibrium data. (author)

  3. Mechanical properties of modified low cobalt powder metallurgy Udimet 700 type alloys

    NASA Technical Reports Server (NTRS)

    Harf, Fredric H.

    1989-01-01

    Eight superalloys derived from Udimet 700 were prepared by powder metallurgy, hot isostatically pressed, heat treated and their tensile and creep rupture properties determined. Several of these alloys displayed properties superior to those of Udimet 700 similarly prepared, in one case exceeding the creep rupture life tenfold. Filter clogging by extracted gamma prime, its measurement and significance are discussed in an appendix.

  4. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  5. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    NASA Technical Reports Server (NTRS)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  6. Formulation of anisotropic Hill criteria for the description of an aluminium alloy behaviour during the channel die compression test

    SciTech Connect

    Gavrus, A.; Francillette, H.

    2007-04-07

    During the last years the study of the plastic deformation modes and the anisotropic mechanical behaviour of aluminium alloys have been the subject of many investigations. This paper deals with a phenomenological identification of an anisotropic Hill constitutive equation of aluminium AU4G samples using a channel die compression device at room temperature. By considering the different possible orientations of the samples in the channel die device, three initial textures, named ND (normal direction Z), LD (longitudinal direction X) and TD (transverse direction Y), were defined with the corresponding stresses {sigma}ND, {sigma}LD and {sigma}TD. To describe the anisotropy of the material, a quadratic Hill criteria is used. An Avrami type equation based on the mixture of the hardening and softening phenomena is used to describe variation of each stress component with the equivalent plastic strain. The identification of the parameters of the law is made using an identification software (OPTPAR) and a good correlation between the experimental stresses and computed ones is obtained. The variation of the Hill parameters with a proposed equivalent strain, describing the deformation history of the material, is analysed. Finally, using the expressions of F, G, H and N, the constitutive equation of the normal anisotropy in the plane XY is obtained.

  7. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    SciTech Connect

    Fell, H.A.

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  8. Mechanical behaviour of pressed and sintered titanium alloys obtained from prealloyed and blended elemental powders.

    PubMed

    Bolzoni, L; Esteban, P G; Ruiz-Navas, E M; Gordo, E

    2012-10-01

    The applicability of irregular prealloyed Ti-6Al-4V powder for the fabrication of titanium products by pressing and sintering and its employment as a master alloy to obtain the Ti-3Al-2.5V alloy was studied. To this end, the starting powders were characterised by dilatometry, differential thermal analysis and XRD. Green samples were obtained by cold uniaxial pressing, and the evolution of the microstructure over the sintering temperature range 900-1400°C was studied. The variation of the final density and mechanical properties with the sintering temperature was considered. Based on the study carried out, it can be stated that more reliable powders are needed to open the titanium market to new applications. A relative density of 95% and diverse microstructural features and mechanical properties equivalent to those of biomedical devices can be obtained by the pressing and sintering route.

  9. Microstructural characterization of a new mechanically alloyed Ni-base ODS superalloy powder

    SciTech Connect

    Seyyed Aghamiri, S.M.; Shahverdi, H.R.; Ukai, S.; Oono, N.; Taya, K.; Miura, S.; Hayashi, S.; Okuda, T.

    2015-02-15

    The microstructure of a new Ni-base oxide dispersion strengthened superalloy powder was studied for high temperature gas turbine applications after the mechanical alloying process. In this study, an atomized powder with a composition similar to the CMSX-10 superalloy was mechanically alloyed with yttria and Hf powders. The mechanically alloyed powder included only the supersaturated solid solution γ phase without γ′ and yttria provided by severe plastic deformation, while after the 3-step aging, the γ′ phase was precipitated due to the partitioning of Al and Ta to the γ′ and Co, Cr, Re, W, and Mo to the γ phase. Mechanical alloying modified the morphology of γ′ to the new coherent γ–γ′ nanoscale lamellar structure to minimize the elastic strain energy of the precipitation, which yielded a low lattice misfit of 0.16% at high temperature. The γ′ lamellae aligned preferentially along the elastically soft [100] direction. Also, the precipitated oxide particles were refined in the γ phase by adding Hf from large incoherent YAlO{sub 3} to fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles with the average size of 7 nm and low interparticle spacing of 76 nm. - Highlights: • A new Ni-base ODS superalloy powder was produced by mechanical alloying. • The nanoscale γ–γ′ lamellar structure was precipitated after the aging treatment. • Fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles were precipitated by addition of Hf.

  10. Effects of Welding Processes and Post-Weld Aging Treatment on Fatigue Behavior of AA2219 Aluminium Alloy Joints

    NASA Astrophysics Data System (ADS)

    Malarvizhi, S.; Balasubramanian, V.

    2011-04-01

    AA2219 aluminium alloy square butt joints without filler metal addition were fabricated using gas tungsten arc welding (GTAW), electron beam welding (EBW), and friction stir welding (FSW) processes. The fabricated joints were post-weld aged at 175 °C for 12 h. The effect of three welding processes and post-weld aging (PWA) treatment on the fatigue properties is reported. Transverse tensile properties of the welded joints were evaluated. Microstructure analysis was also carried out using optical and electron microscopes. It was found that the post-weld aged FSW joints showed superior fatigue performance compared to EBW and GTAW joints. This was mainly due to the formation of very fine, dynamically recrystallized grains and uniform distribution of fine precipitates in the weld region.

  11. Effects of cathodic voltages on structure and wear resistance of plasma electrolytic oxidation coatings formed on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Li, Qingbiao; Liang, Jun; Liu, Baixing; Peng, Zhenjun; Wang, Qing

    2014-04-01

    Plasma electrolytic oxidation (PEO) coatings were prepared on aluminium alloy using pulsed bipolar power supply at constant anodic voltage and different cathodic voltages. The samples were prepared to attain the same coating thickness by adjusting the processing time. The scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and tribometer were employed to investigate the microstructure, element content, phase composition and wear resistance of the coatings respectively. It was found that the coating growth rate enhanced obviously and the coatings exhibited a more compact structure with thicker inner layer and lower surface roughness when the cathodic voltage increased. The coatings were mainly composed of crystalline γ-Al2O3 and amorphous silicate oxides and their relative content changed with the cathodic voltage. The wear resistance of the coatings improved significantly with the increase of cathodic voltage.

  12. The synthesis and characterization of Mg-Zn-Ca alloy by powder metallurgy process

    NASA Astrophysics Data System (ADS)

    Annur, Dhyah; Franciska P., L.; Erryani, Aprilia; Amal, M. Ikhlasul; Sitorus, Lyandra S.; Kartika, Ika

    2016-04-01

    Known for its biodegradation and biocompatible properties, magnesium alloys have gained many interests to be researched as implant material. In this study, Mg-3Zn-1Ca, Mg-29Zn-1Ca, and Mg-53Zn-4.3Ca (in wt%) were synthesized by means of powder metallurgy method. The compression strength and corrosion resistance of magnesium alloy were thoroughly examined. The microstructures of the alloy were characterized using optical microscopy, Scanning Electron Microscope, and also X-ray diffraction analysis. The corrosion resistance were evaluated using electrochemical analysis. The result indicated that Mg- Zn- Ca alloy could be synthesized using powder metallurgy method. This study showed that Mg-29Zn-1Ca would make the highest mechanical strength up to 159.81 MPa. Strengthening mechanism can be explained by precipitation hardening and grain refinement mechanism. Phase analysis had shown the formation of α Mg, MgO, and intermetallic phases: Mg2Zn11 and also Ca2Mg6Zn3. However, when the composition of Zn reach 53% weight, the mechanical strength will be decreasing. In addition, all of Mg-Zn-Ca alloy studied here had better corrosion resistance (Ecorr around -1.4 VSCE) than previous study of Mg. This study indicated that Mg- 29Zn- 1Ca alloy can be further analyzed to be a biodegradable implant material.

  13. Electrochemical hydrogen storage in LaNi{sub 4.25}Al{sub 0.75} alloys: A comparative study between film and powder materials

    SciTech Connect

    Wang, Z.M. Li, Chi Ying Vanessa; Zhou Huaiying; Liu Shi; Chan, S.L.I.

    2008-04-15

    A comparison is made of the electrochemical and structural properties of LaNi{sub 4.25}Al{sub 0.75} alloys in thin film and powder forms. X-ray diffraction (XRD) revealed that both the LaNi{sub 4.25}Al{sub 0.75} thin film and powder materials are crystalline. Atomic force microscopy (AFM) and focused ion beam microscopy (FIB) proved that the film appeared to have a hill-like surface morphology, but was rather dense with a thickness of about 4.2 {mu}m. Simulated battery tests indicate that both exhibit similar electrochemical behavior, possibly due to their crystal structure, as it requires a primary activation to reach its fully active state. However it took a longer activation period for the film to be activated; an apparent initial decrease of charging voltage with cycle number was observed, as were abnormal discharge processes during activation. After 30 charge/discharge cycles, small needle-shaped aluminium oxide particles were formed on both the powder and film surfaces.

  14. The aluminium-scandium-lithium-magnesium system as a potential source of superplastically formable alloys

    SciTech Connect

    Emigh, R.A.

    1990-07-01

    Alloys from the aluminum-lithium-scandium-magnesium system have been cast and rolled for study. The goal is to evaluate this system for the development of superplastically formable, high strength alloys. Aluminum-scandium-magnesium alloys have shown potential as superplastic alloys. These alloys rely on small Al{sub 3}Sc (ordered L1{sub 2}) precipitates for grain structure stabilization and strengthening. Additional precipitation strengthening is required to raise their strength to levels sufficient for aircraft applications. The addition of lithium provides this additional strengthening through the formation of Al{sub 3}Li({delta}{prime}). To produce the alloys studied in this research, a unique induction melting furnace was constructed that incorporates special features to produce aluminum-lithium alloys with low hydrogen content. The furnace also features a water cooled, copper casting mold to achieve a moderately rapid solidification rate. This is because the amount of scandium used (0.5 wt %) is in excess of the solubility limit and Al{sub 3}Sc cannot be re-solutionized to any extent. It is therefore desired to super-saturate the matrix with as much scandium as possible for later precipitation. Two high lithium alloys were produced, ALS2 (nominal composition Al-2.2Li-O.5 Sc) and AlS4 (nominal composition Al-2.0Li-2.2Mg-0.5Sc) that were strengthened with {delta}{prime} (Al{sub 3}Li). These alloys exhibited strength and ductility superior to those of aluminum-lithium-(magnesium)-zirconium alloys. This is because the scandium containing alloys have developed a finer grain structure and the Al{sub 3}Sc precipitates contribute to the alloys strength. 41 refs., 29 figs.

  15. Influence of RE-rich phase distribution in initial alloy on anisotropy of HDDR powders

    NASA Astrophysics Data System (ADS)

    Cai, Ling-Wen; Guo, Shuai; Ding, Guang-Fei; Chen, Ren-Jie; Liu, Jian; Lee, Don; Yan, A.-Ru

    2015-09-01

    The influence of the RE-rich phase distribution in the precursor alloys on the anisotropy of the hydrogenation disproportionation desorption recombination (HDDR) processed powders is investigated. The homogenized ingot alloy and the as-cast strip casting (SC) alloy with a uniform RE-rich grain boundary phase lead to high anisotropy of the refined powders, acquiring degrees of alignment (DOA) of 0.62 and 0.54, respectively. The RE-rich phase aggregation results in a deteriorated DOA of the powders due to the drastic disproportionation rate, while a thin and uniform RE-rich phase distribution is beneficial for DOA. A reaction model of the initial particle microstructure is proposed for optimizing the HDDR powder anisotropy. Project supported by the National Natural Science Foundation of China (Grant No. 51101167), the Ningbo Natural Science Foundation, China (Grant No. 2013A610075), the Ningbo Science and Technology Project, China (Grant No. 2013B10004), the Program of International Science and Technology Cooperation of China (Grant No. 2010DFB53770), the China Postdoctoral Science Foundation (Grant No. 2012M520943), the State Key Program of the National Natural Science Foundation of China (Grant No. 2011AA03A401), and the National Key Technologies R&D Program of China (Grant No. 2012BAE01B03).

  16. A study of the influence of precipitate-free zones on the strain localization and failure of the aluminium alloy AA7075-T651

    NASA Astrophysics Data System (ADS)

    Fourmeau, M.; Marioara, C. D.; Børvik, T.; Benallal, A.; Hopperstad, O. S.

    2015-10-01

    Age-hardened aluminium alloys have various degrees of precipitate-free zones (PFZs) along grain boundaries (GBs). The PFZs are weak zones and their existence promotes combined transgranular and intergranular fracture, thus reducing the ductility of the alloy. In this study, transmission electron microscopy (TEM) is used to display the geometrical properties and the chemical composition of the PFZs in the AA7075-T651 aluminium alloy. PFZs are found along grain and sub-GBs and their widths are about 40 and 20 nm, respectively. The PFZs are depleted of alloying elements compared with the nominal composition due to GB precipitation, but still they contain a certain amount of such elements in solid solution which will contribute to increase the yield strength and the work hardening compared to pure aluminium. Based on the results from the TEM study, a micromechanical finite element model of an idealized microstructure including grains and soft zones along the GBs is established. The Gurson model was used to represent the behaviour of the material in the grains and in the soft zones, using different initial void volume fractions to account for GB precipitation. Several loading conditions were applied to the micromechanical model in order to evaluate the localization of strains inside the soft zones and thus to get a better understanding of the role of the PFZs in ductile fracture of age-hardened aluminium alloys. It was found that the global failure strain varies non-monotonically with the global stress triaxiality due to the heterogeneity of the idealized microstructure.

  17. Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

    NASA Astrophysics Data System (ADS)

    Anderson, I. E.; Kassen, A. G.; White, E. M. H.; Zhou, L.; Tang, W.; Palasyuk, A.; Dennis, K. W.; McCallum, R. W.; Kramer, M. J.

    2015-05-01

    Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250 °C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. While a route to increased coercivity was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.

  18. The effect of powder sintering method on the densification and microstructure of pewter alloys

    NASA Astrophysics Data System (ADS)

    Firdaus Ariff, Tasnim; Gabbitas, Brian; Zhang, Deliang

    2009-08-01

    Pewter alloys made from tin, copper and antimony powders were sintered using microwave and conventional vacuum sintering. Three different compositions of the pewter alloy were used; 91Sn6Cu3Sb, 94Sn4Cu2Sb and 97Sn2Cu1Sb. The effect of densification and microstructure of the pewter alloys from varying sintering time and sintering mode were examined and compared. Samples were compacted at 40kN and sintered at 220°C. Samples in the conventional furnace were sintered 60 minutes and 120 minutes, while samples in the microwave furnace were sintered for 15 and 30 minutes. Samples sintered at longer sintering times resulted in higher density for both sintering methods. Microwave sintering produced samples with slightly smaller grain size than the conventionally sintered samples resulting in a better densification. There were no new phases formed from the sintering of pewter alloy.

  19. Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

    SciTech Connect

    Anderson, I. E. Kassen, A. G.; White, E. M. H.; Zhou, L.; Tang, W.; Palasyuk, A.; Dennis, K. W.; McCallum, R. W.; Kramer, M. J.

    2015-05-07

    Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250 °C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. While a route to increased coercivity was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.

  20. Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

    DOE PAGESBeta

    Anderson, I. E.; Kassen, A. G.; White, E. M. H.; Zhou, L.; Tang, W.; Palasyuk, A.; Dennis, K. W.; McCallum, R. W.; Kramer, M. J.

    2015-04-13

    Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250°C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. Furthermore, while a route to increased coercivitymore » was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.« less

  1. Novel pre-alloyed powder processing of modified alnico 8: Correlation of microstructure and magnetic properties

    SciTech Connect

    Anderson, I. E.; Kassen, A. G.; White, E. M. H.; Zhou, L.; Tang, W.; Palasyuk, A.; Dennis, K. W.; McCallum, R. W.; Kramer, M. J.

    2015-04-13

    Progress is reviewed on development of an improved near-final bulk magnet fabrication process for alnico 8, as a non-rare earth permanent magnet with promise for sufficient energy density and coercivity for electric drive motors. This study showed that alnico bulk magnets in near-final shape can be made by simple compression molding from spherical high purity gas atomized pre-alloyed powder. Dwell time at peak sintering temperature (1250°C) greatly affected grain size of the resulting magnet alloys. This microstructure transformation was demonstrated to be useful for gaining partially aligned magnetic properties and boosting energy product. Furthermore, while a route to increased coercivity was not identified by these experiments, manufacturability of bulk alnico magnet alloys in near-final shapes was demonstrated, permitting further processing and alloy modification experiments that can target higher coercivity and better control of grain anisotropy during grain growth.

  2. Effects of carbon and hafnium concentrations in wrought powder-metallurgy superalloys based on NASA 2B-11 alloy

    NASA Technical Reports Server (NTRS)

    Miner, R. V., Jr.

    1976-01-01

    A candidate alloy for advanced-temperature turbine engine disks, and four modifications of that alloy with various C and Hf concentrations were produced as cross-rolled disks from prealloyed powder that was hot isostatically compacted. The mechanical properties, microstructures, and phase relations of the alloys are discussed in terms of their C and Hf concentrations. A low-C and high-Hf modification of IIB-11 had the best balance of mechanical properties for service below about 750 C. Because of their finer grain sizes, none of the powder-metallurgy alloys produced had the high-temperature rupture strength of conventionally cast and wrought IIB-11.

  3. The combination of precipitation and dispersion hardening in powder metallurgy produced Cu-Ti-Si alloy

    SciTech Connect

    Bozic, D.; Dimcic, O.; Dimcic, B. Cvijovic, I.; Rajkovic, V.

    2008-08-15

    Microstructure and microhardness properties of precipitation hardened Cu-Ti and precipitation/dispersion hardened Cu-Ti-Si alloys have been analyzed. Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} (wt.%) atomized powders were characterized before and after consolidation by HIP (Hot Isostatic Pressing). Rapidly solidified powders and HIP-ed compacts were subsequently subjected to thermal treatment in hydrogen at temperatures between 300 and 600 deg. C. Compared to Cu-Ti powder particles and compacts, obtained by the same procedure, the strengthening effect in Cu-1.2Ti-3TiSi{sub 2} powder particles and compacts was much greater. The binary and ternary powders both reveal properties superior to those of Cu-1.2Ti and Cu-1.2Ti-3TiSi{sub 2} compacts. Microhardness analysis as a function of the aging temperature of Cu-1.2Ti-3TiSi{sub 2} alloy shows an interaction between precipitation and dispersion hardening which offers possibilities for an application at elevated temperatures.

  4. Microstructural modification of aluminum-silicon alloy powders during dynamic consolidation

    SciTech Connect

    Gourdin, W.H.; Smugeresky, J.E.

    1982-11-23

    We describe the preliminary results of a study of the dynamic consolidation of a rapidly solidified aluminum-6% silicon alloy powder. The microstructure of this alloy, consisting of a dispersion of silicon precipitates at the boundaries of essentially pure aluminum grains, provides an excellent grid against which to observe the changes induced by shock compaction. Examination of recovered specimens, shocked with either explosives or high velocity projectiles, shows that at low stress, high density is achieved without substantial interparticle bonding, and the microstructure is essentially that of the starting powder. For stresses between 1.7 and 2.6 GPa we observe increasing compact integrity, and the appearance of regions of altered microstrucure at the interfaces between powder particles. Above 4.0 GPa, such modified material is a distinctive feature of the microstructure, and compacts are well bonded. Increasing the stress serves not so much to increase the density as to increase the amount of energy deposited in the specimen. Bonding is the result of the local deposition of energy at particle interfaces during the passage of the shock. This energy may be calculated from the measured Hugoniot (shock compression) curve of the powder. It is suggested that through proper choice of stress level, structurally sound compacts can be formed with limited modification of the powder microstructure. 7 figures.

  5. Compact Process for the Preparation of Microfine Spherical High-Niobium-Containing TiAl Alloy Powders

    NASA Astrophysics Data System (ADS)

    Tong, J. B.; Lu, X.; Liu, C. C.; Wang, L. N.; Qu, X. H.

    2015-03-01

    High-Nb-containing TiAl alloys are a new generation of materials for high-temperature structural applications because of their superior high-temperature mechanical properties. The alloy powders can be widely used for additive manufacturing, thermal spraying, and powder metallurgy. Because of the difficulty of making microfine spherical alloy powders in quantity by conventional techniques, a compact method was proposed, which consisted of two-step ball milling of elemental powders and subsequent radio frequency (RF) argon plasma spheroidization. In comparison with conventional mechanical alloying techniques, the two-step milling process can be used to prepare alloy powders with uniform scale in a short milling time with no addition of process control agent. This makes the process effective and less contaminating. After RF argon plasma spheroidization, the powders produced exhibit good sphericity, and the number-average diameter is about 8.2 μm with a symmetric unimodal particle size distribution. The powders perform high composition homogeneity and contain predominately supersaturated α 2-Ti3Al phase. The oxygen and carbon contents of the spheroidized powder are 0.47% and 0.050%, respectively.

  6. In-situ Formation of Ti Alloys via Powder Injection Molding

    SciTech Connect

    Simmons, Kevin L.; Nyberg, Eric A.; Weil, K. Scott; Miller, Megan R.

    2005-01-01

    We have developed a unique blend of powder injection molding (PIM) feedstock materials in which only a small volume fraction of binder (< 8%) is required; the remainder of the mixture consists of the metal powder and a solid aromatic solvent. Because of the nature of the decomposition in the binder system and the relatively small amount used, the binder can be completely removed from the molded component during heat treatment. Here, we present results from an initial study on in-situ titanium alloy formation in near-net shape components manufactured by this novel PIM technique.

  7. Oxidation behavior in reaction-bonded aluminum-silicon alloy/alumina powder compacts

    SciTech Connect

    Yokota, S.H.

    1992-12-01

    Goal of this research is to determine the feasibility of producing low-shrinkage mullite/alumina composites by applying the reaction-bonded alumina (RBAO) process to an aluminum-silicon alloy/alumina system. Mirostructural and compositional changes during heat treatment were studied by removing samples from the furnace at different steps in the heating schedule and then using optical and scanning electron microscopy, EDS and XRD to characterize the powder compacts. Results suggest that the oxidation behavior of the alloy compact is different from the model proposed for the pure Al/alumina system.

  8. Three-dimensional characterization of fatigue-relevant intermetallic particles in high-strength aluminium alloys using synchrotron X-ray nanotomography

    NASA Astrophysics Data System (ADS)

    Nizery, E.; Proudhon, H.; Buffiere, J.-Y.; Cloetens, P.; Morgeneyer, T. F.; Forest, S.

    2015-09-01

    Second-phase particles and small porosities are known to favour fatigue crack initiation in high-strength aluminium alloys 2050-T8 and 7050-T7451. Using high-resolution X-ray tomography (320 nm voxel size), with Paganin reconstruction algorithms, the probability that large clusters of particles contain porosities could be measured for the first time in 3D, as well as precise 3D size distributions. Additional holotomography imaging provided improved spatial resolution (50 nm voxel size), allowing to estimate the probability of finding cracked particles in the as-received material state. The extremely precise 3D shape (including cracks) as well as local chemistry of the particles has been determined. This experiment enabled unprecedented 3D identification of detrimental stress risers relevant for fatigue in as-received aluminium alloys.

  9. Microstructures of the silicon carbide nanowires obtained by annealing the mechanically-alloyed amorphous powders

    SciTech Connect

    Zhang, Pengfei Li, Xinli

    2015-07-15

    Silicon, graphite and boron nitride powders were mechanically alloyed for 40 h in argon. The as-milled powders were annealed at 1700 °C in nitrogen for 30 min. The annealed powders are covered by a thick layer of gray–green SiC nanowires, which are 300 nm to 1000 nm in diameter and several hundred microns in length. Trace iron in the raw powders acts as a catalyst, promoting the V–L–S process. It follows that the actual substances contributing to the growth of the SiC nanowires may be silicon, graphite and the metal impurities in the raw powders. The results from HRTEM and XRD reveal that the products contain both straight α/β-SiC nanowires and nodular α/β-SiC nanochains. It is interestingly found that 6H–SiC coexists with 3C–SiC in one nodular nanowire. This novel structure may introduce periodic potential field along the longitudinal direction of the nanowires, and may find applications in the highly integrated optoelectronic devices. - Graphical abstract: Display Omitted - Highlights: • SiC nanowires were prepared by annealing the mechanically alloyed amorphous powders. • SiC nanowires are 300 nm to 1000 nm in diameter and several hundred microns in length. • The products contain both straight α/β-SiC nanowires and nodular α/β-SiC nanochains. • Trace Fe in the raw powders acts as a catalyst, promoting the V–L–S process. • 6H–SiC coexists with 3C–SiC in one nodular SiC nanowire.

  10. Effect of Cu addition on the martensitic transformation of powder metallurgy processed Ti–Ni alloys

    SciTech Connect

    Kim, Yeon-wook; Choi, Eunsoo

    2014-10-15

    Highlights: • M{sub s} of Ti{sub 50}Ni{sub 50} powders is 22 °C, while M{sub s} of SPS-sintered porous bulk increases up to 50 °C. • M{sub s} of Ti{sub 50}Ni{sub 40}Cu{sub 20} porous bulk is only 2 °C higher than that of the powders. • Recovered stain of porous TiNi and TiNiCu alloy is more than 1.5%. - Abstract: Ti{sub 50}Ni{sub 50} and Ti{sub 50}Ni{sub 30}Cu{sub 20} powders were prepared by gas atomization and their transformation behaviors were examined by means of differential scanning calorimetry and X-ray diffraction. One-step B2–B19’ transformation occurred in Ti{sub 50}Ni{sub 50} powders, while Ti{sub 50}Ni{sub 30}Cu{sub 20} powders showed B2–B19 transformation behavior. Porous bulks with 24% porosity were fabricated by spark plasma sintering. The martensitic transformation start temperature (50 °C) of Ti{sub 50}Ni{sub 50} porous bulk is much higher than that (22 °C) of the as-solidified powders. However, the martensitic transformation start temperature (35 °C) of Ti{sub 50}Ni{sub 30}Cu{sub 20} porous bulk is almost the same as that (33 °C) of the powders. When the specimens were compressed to the strain of 8% and then unloaded, the residual strains of Ti{sub 50}Ni{sub 50} and Ti{sub 50}Ni{sub 30}Cu{sub 20} alloy bulks were 3.95 and 3.7%, respectively. However, these residual strains were recovered up to 1.7% after heating by the shape memory phenomenon.

  11. Fabrication of Sn-3.5Ag Eutectic Alloy Powder by Annealing Sub-Micrometer Sn@Ag Powder Prepared by Citric Acid-Assisted Ag Immersion Plating.

    PubMed

    Chee, Sang-Soo; Choi, Eun Byeol; Lee, Jong-Hyun

    2015-11-01

    A Sn-3.5Ag eutectic alloy powder has been developed by chemically synthesizing sub-micrometer Sn@Ag powder at room temperature. This synthesis was achieved by first obtaining a sub-micrometer Sn powder for the core using a modified variant of the polyol method, and then coating this with a uniformly thin and continuous Ag layer through immersion plating in 5.20 mM citric acid. The citric acid was found to play multiple roles in the Ag coating process, acting as a chelating agent, a reducing agent and a stabilizer to ensure coating uniformity; and as such, the amount used has an immense influence on the coating quality of the Ag shells. It was later verified by transmission electron microscopy and X-ray diffraction analysis that the coated Ag layer transfers to the Sn core via diffusion to form an Ag3Sn phase at room temperature. Differential scanning calorimetry also revealed that the synthesized Sn@Ag powder is nearly transformed into Sn-3.5Ag eutectic alloy powder upon annealing three times at a temperature of up to 250 degrees C, as evidenced by a single melting peak at 220.5 degrees C. It was inferred from this that Sn-3.5Ag eutectic alloy powder can be successfully prepared through the synthesis of core Sn powders by a modified polyol method, immersion plating using citric acid, and annealing, in that order.

  12. Fabrication of ultrafine tungsten-based alloy powders by novel soda reduction process

    SciTech Connect

    Lee, Dong-Won; Turaev, Farkhod; Kim, Ju-Hyeong; Yang, Mingchuan

    2010-03-15

    A novel reduction method has been developed to fabricate ultrafine tungsten heavy alloy powders, with ammonium metatungstate (AMT), iron(II) chloride tetrahydrate (FeCl{sub 2}.4H{sub 2}O), nickel(II) chloride hexahydrate (NiCl{sub 2}.6H{sub 2}O) as source materials and sodium tungstate dihydrate (Na{sub 2}WO{sub 4}.2H{sub 2}O) as a reductant. In the preparation of mixtures the amounts of the source components were chosen so as to obtain alloy of 93W-5Ni-2Fe composition (wt.%). The obtained powders were characterized by X-ray diffraction, XPS, field-emission scanning microscope (FESEM), and chemical composition was analyzed by EDX.

  13. Advanced gas atomization processing for Ti and Ti alloy powder manufacturing

    SciTech Connect

    Heidloff, A.J.; Rieken, J.R.; Anderson, I.E.; Byrd, D.; Sears, J.; Glynn, M.; Ward, M.

    2010-02-14

    The feasibility of a precision ceramic pouring tube has been demonstrated for efficient production of large quantities of fine spherical powders of pure Ti and Ti alloys by an advanced gas atomization method during initial trials of Ti alloy pouring and free-fall gas atomization. The experiments at University of Birmingham utilized a novel ceramic/metal composite tundish/pour tube and existing bottom pouring cold wall crucible induction melting capability, with pouring stream temperatures measured by a 2-color pyrometer. Minimal reaction/dissolution of both pour tubes was verified by microscopic and micro-analytical examination. The trials produced a chill cast ingot and spherical powder of Ti-6Al-4V (wt.%) and the composition and microstructure of both also were analyzed. Progress on close-coupled gas atomization studies at Iowa State University also will be reported.

  14. Evaluation of pitting corrosion with electrochemical impedance spectroscopy (EIS) for alumina/aluminium alloys composites

    SciTech Connect

    Odegard, C.; Bronson, A.

    1998-12-31

    The pitting susceptibility of monolithic aluminum 6061 alloy and alumina/aluminum alloy composites has been analyzed by using electrochemical impedance spectroscopy and subsequent comparison with their polarization scans. The composites consisting of 0.10 and 0.15 volume fraction of alumina particles (VFAP) and the monolith as cylindrical electrodes were rotated at 1500 rpm while immersed in NaCl solution. The passive currents of the composites were greater than that of the monolith as per the polarization scans. The impedance spectra were acquired at constant potential increments along the passive region up to the pitting potential. The impedance spectra represented by semicircles on a Nyquist plot acquired above the pitting potential collapsed underneath the spectra obtained in the passive region near the corrosion potential for the monolithic alloy and composites. The impedance spectra modeled with a simplified equivalent circuit indicate that the effective capacitance for the composites is greater than that of the monolithic alloy.

  15. Effect of heat and chemicothermal treatment on the properties of powder hard alloys

    SciTech Connect

    Pirso, Yu.Yu.; Kyubarsepp, Ya.P.

    1987-09-01

    Results of a study are presented on the effect of different forms of heat and chemicothermal treatment on the flexural strength and hydroabrasive wear resistance of powder alloys including tungsten carbide (VK15), chromium carbide (KKhN25), and titanium carbide with a steel binder comprised of 50% TiC and 50% steel Kh15. Treatments included annealing, nitriding, boronizing, and phosphidizing. Results for microhardness and corrosion resistance are briefly discussed.

  16. Effect of annealing on structural and magnetic properties of Al substituted nanocrystalline Fe-Si-Co alloy powders

    NASA Astrophysics Data System (ADS)

    Shyni, P. C.; Alagarsamy, Perumal

    2016-11-01

    We report effects of annealing and substitution of Al on structural and magnetic properties of nanocrystalline Fe80-xAlxCo5Si15 (x=0-10) alloy powders prepared by mechanical alloying process using a planetary ball mill technique. All the as-milled powders exhibit non-equilibrium solid solution of α-Fe (Si,Co,Al). While the average size of crystals decreases, the lattice constant and dislocation density increase with increasing Al content. On the other hand, the annealing at elevated temperatures increases the size of the crystals and decreases the dislocation density. In addition, the substitution of Al in FeAlCoSi alloy powders controls growth of the crystals during annealing. As a result, coercivity (HC) of the annealed powders decreases considerably. However, the variation in HC is dominated by the dislocation density. Fe70Al10Co5Si15 powder annealed at 900 °C exhibits improved magnetic properties (HC~14 Oe and moderate magnetization of 160 emu/g) due to optimum nanocrystalline microstructure with fine nanocrystals (~18 nm) and reduced dislocation density. Systematic correlations observed between structural and magnetic properties for Fe80-xAlxCo5Si15 powders reveal a promising approach to control the growth of the crystals in the annealed nanocrystalline alloys and to improve the magnetic properties of mechanically alloyed Fe-Si based nanocrystalline alloys by adding suitable substituting elements.

  17. Investigation of powdering ductile gamma U-10 wt%Mo alloy for dispersion fuels

    NASA Astrophysics Data System (ADS)

    Leal Neto, R. M.; Rocha, C. J.; Urano de Carvalho, E.; Riella, H. G.; Durazzo, M.

    2014-02-01

    This work forms part of the studies presently ongoing at Nuclear and Energy Research Institute - IPEN/CNEN-SP investigating the feasibility of powdering ductile U-10 wt%Mo alloy by hydriding-milling-dehydriding of the gamma phase (HMD). Hydriding was conducted at room temperature in a Sievert apparatus following heat treatment activation. Hydrided pieces were fragile enough to be hand milled to the desired particle size range. Hydrogen was removed by heating the samples under high vacuum. X-ray diffraction analysis of the hydrided material showed an amorphous-like pattern that is completely reversed following dehydriding. The hydrogen content of the hydrided samples corresponds to a trihydride, i.e. (U,Mo)H3. SEM analysis of HMD powder particles revealed equiaxial powder particles together with some plate-like particles. A hypothesis for the amorphous hydride phase formation is suggested.

  18. The substitution of nickel for cobalt in hot isostatically pressed powder metallurgy UDIMET 700 alloys

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1985-01-01

    Nickel was substituted in various proportions for cobalt in a series of five hot-isostatically-pressed powder metallurgy alloys based on the UDIMET 700 composition. These alloys were given 5-step heat treatments appropriate for use in turbine engine disks. The resultant microstructures displayed three distinct sizes of gamma-prime particles in a gamma matrix. The higher cobalt-content alloys contained larger amounts of the finest gamma-prime particles, and had the lowest gamma-gamma-prime lattice mismatch. While all alloys had approximately the same tensile properties at 25 and 650 gamma C, the rupture lives at 650 and 760 C peaked in the alloys with cobalt contents between 12.7 and 4.3 pct. Minimum creep rates increased as cobalt contents were lowered, suggesting their correlation with the gamma-prime particle size distribution and the gamma-gamma-prime mismatch. It was also found that, on overaging at temperatures higher than suitable for turbine disk use, the high cobalt-content alloys were prone to sigma phase formation.

  19. Effect of thermal exposure on mechanical properties hypo eutectic aerospace grade aluminium-silicon alloy

    NASA Astrophysics Data System (ADS)

    Nagesh Kumar, R.; Ram Prabhu, T.; Siddaraju, C.

    2016-09-01

    The effect of thermal exposure on the mechanical properties of a C355.0 aerospace grade aluminum-silicon alloy (5% Si - 1.2% Cu - 0.5% Mg) was investigated in the present study. The alloy specimens were subjected to T6 (solution treatment and artificial ageing treatment) temper treatment to enhance the strength properties through precipitation hardening. The T6 temper treatment involved solution heat treatment at 520oC for 6h, followed by water quenching and ageing at 150oC. After the heat treatment, the specimens were exposed to various temperatures (50oC, 100oC, 150oC, 200oC and 250oC) for 5 and 10 h to study the structural applications of this alloy to the various Mach number military aircrafts. After the thermal exposure, specimens were tested for tensile, hardness and impact properties (Charpy). The microstructure of the thermal exposed specimens was examined in the optical microscopes and correlated with the mechanical properties results. In summary, an increase of exposure time has a different effect on the tensile and hardness properties of the alloy. For the exposure time 5h, the tensile and hardness properties increase upto 100oC and later decrease with an increase of temperature. In contrast, the tensile and hardness properties linearly decrease with an increase of temperature. Several factors such as matrix grain growth, diffusion rate, Si particles size and distribution, precipitate stability play a key role on deciding the tensile properties of the alloy. Comparing the relative effects of temperature and time, the temperature effects dominate more in deteriorating tensile properties of the alloy. There are no effects of exposure temperature and/or time on the impact properties of the alloy.

  20. Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

    PubMed

    Bolzoni, L; Ruiz-Navas, E M; Gordo, E

    2015-04-01

    Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools.

  1. Effect of alloying impurities and conditions of heat treatment of iron-based powder materials and their magnetic properties

    SciTech Connect

    Yago, G.I.; Vasil`ev, V.M.; Panasyuk, O.A.

    1994-07-01

    The structure of the initial iron powders, the type of alloying impurities, and the conditions of compaction and heat treatment of materials have been studied from the standpoint of their effect on the magnetic properties. Ways of enhancing the properties of magnetically-soft iron-based powder materials are recommended and methods of studying them are suggested.

  2. Rapid Synthesis of a Near-β Titanium Alloy by Blended Elemental Powder Metallurgy (BEPM) with Induction Sintering

    NASA Astrophysics Data System (ADS)

    Jia, Mingtu; Gabbitas, Brian

    2015-10-01

    A near-β Ti-13V-11Cr-3Al alloy was produced by blended elemental powder metallurgy combining warm compaction and induction sintering. Two Ti-13V-11Cr-3Al powder compacts with different oxygen content were manufactured by mixing PREP and HDH Ti powders with Cr and AlV master alloy powders, respectively. The effect of isothermal holding time, at a sintering temperature of 1573 K (1300 °C), on pore characteristics and compositional homogeneity was investigated in this study. Pore coarsening by Ostwald ripening occurred with an increase in the isothermal holding time and Kirkendall voids were produced by a reaction between Ti and Cr. After an isothermal holding time of 10 minutes, the two sintered powder compacts had a homogeneous composition. Ti/AlV and Ti/Cr diffusion couples were used to predict the distribution of alloying elements, and the binary Ti-V, Ti-Al, and Ti-Cr interdiffusion coefficients were consistent with the distribution of alloying elements after isothermal holding. The mechanical properties of sintered powder compacts, prepared using PREP Ti powder as the raw powder, were optimized by sintered density and pore size.

  3. Fatigue crack propagation and cryogenic fracture toughness behavior in powder metallurgy aluminum-lithium alloys

    NASA Astrophysics Data System (ADS)

    Venkateswara Rao, K. T.; Ritchie, R. O.

    1991-01-01

    Fatigue crack propagation and cryogenic fracture toughness properties of powder metallurgy (P/M) aluminum-lithium alloys have been examined by studying the behavior in mechanically alloyed (MA) Al-4.0Mg-1.5Li-1.1C-0.8O2 (IN-905XL) and rapid solidification processed (RSP) Al-2.6Li-1.0Cu-0.5Mg-0.5Zr (Allied 644-B) extrusions. Results are presented as a function of microstructure, mean stress, and specimen orientation and are compared with previous data on equivalent high-strength aluminum alloys fabricated by both ingot metallurgy (I/M) and P/M methods. It is found that the fatigue crack propagation resistance of the RSP Al-Li alloy is superior to traditional RSP aluminum alloys without lithium and even comparable to I/M Al-Li alloys, particularly at near-threshold and intermediate stress intensity levels. In contrast, crack growth rates in MA 905XL P/M extrusions are nearly three orders of magnitude faster and do not show benefits of alloying with lithium. Growth rate behavior in both alloys, however, is anisotropic; for example, crack growth rates in RSP 644-B alloy are up to three orders of magnitude faster in the T-L, compared to L-T, orientation. However, when characterized in terms of a closure-corrected near-tip "driving force," Δ K ff such differences are reduced. With respect to toughness, plane strain K Ic values ( L-T orientation) in the RSP alloy are observed to increase with decrease in temperature from 298 to 77 K; conversely, the MA alloy shows a small decrease in K Ic at 77 K. Such results are interpreted in terms of the micromechanisms influencing fatigue and fracture behavior in Al-Li alloys, specifically involving the microstructural role of hardening mechanism, slip mode, grain structure, and texture on the development of crack tip shielding (crack path deflection and crack closure) and short-transverse delamination cracking.

  4. Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

    1971-01-01

    Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

  5. Behaviour and modelling of aluminium alloy AA6060 subjected to a wide range of strain rates and temperatures

    NASA Astrophysics Data System (ADS)

    Vilamosa, Vincent; Børvik, Tore; Sture Hopperstad, Odd; Holm Clausen, Arild

    2015-09-01

    The thermo-mechanical behaviour in tension of an as-cast and homogenized AA6060 alloy was investigated at a wide range of strains (the entire deformation process up to fracture), strain rates (0.01-750 s-1) and temperatures (20-350 ∘C). The tests at strain rates up to 1 s-1 were performed in a universal testing machine, while a split-Hopkinson tension bar (SHTB) system was used for strain rates from 350 to 750 s-1. The samples were heated with an induction-based heating system. A typical feature of aluminium alloys at high temperatures is that necking occurs at a rather early stage of the deformation process. In order to determine the true stress-strain curve also after the onset of necking, all tests were instrumented with a digital camera. The experimental tests reveal that the AA6060 material has negligible strain-rate sensitivity (SRS) for temperatures lower than 200 ∘C, while both yielding and work hardening exhibit a strong positive SRS at higher temperatures. The coupled strain-rate and temperature sensitivity is challenging to capture with most existing constitutive models. The paper presents an outline of a new semi-physical model that expresses the flow stress in terms of plastic strain, plastic strain rate and temperature. The parameters of the model were determined from the tests, and the stress-strain curves from the tests were compared with the predictions of the model. Good agreement was obtained over the entire strain rate and temperature range.

  6. Influence of Powder Metallurgical Processing Routes on Phase Formations in a Multicomponent NbSi-Alloy

    NASA Astrophysics Data System (ADS)

    Seemüller, C.; Hartwig, T.; Mulser, M.; Adkins, N.; Wickins, M.; Heilmaier, M.

    2014-09-01

    Refractory metal silicide composites on the basis of Nbss-Nb5Si3 have been investigated as potential alternatives for nickel-base superalloys for years because of their low densities and good high-temperature strengths. NbSi-based composites are typically produced by arc-melting or casting. Samples in this study, however, were produced by powder metallurgy because of the potential for near net-shape component fabrication with very homogeneous microstructures. Either gas atomized powder or high-energy mechanically alloyed elemental powders were compacted by powder injection molding or hot isostatic pressing. Heat treatments were applied for phase stability evaluation. Slight compositional changes (oxygen, nitrogen, or iron) introduced by the processing route, i.e., powder production and consolidation, can affect phase formations and phase transitions during the process. Special focus is put on the distinction between different silicides (Nb5Si3 and Nb3Si) and silicide modifications (α-, β-, and γ-Nb5Si3), respectively. These were evaluated by x-ray diffraction and energy-dispersive spectroscopy measurements with the additional inclusion of thermodynamic calculations using the calculated phase diagram method.

  7. Effect of test temperature on the dynamical torsional deformation behavior of two aluminium-lithium alloys

    SciTech Connect

    Lee, C.G.; Kim, K.J.; Lee, S.; Cho, K.

    1998-02-01

    The objective of the present study is to investigate the effect of test temperature on the dynamic torsional deformation behavior of two Al-Li alloys, i.e., 2090 and 8090 alloys. Dynamic torsional tests were conducted using a torsional Kolsky bar at room temperature and a low temperature ({minus}196 C), and the torsionally deformed regions and the fracture surfaces of the tested specimens were examined. The dynamic properties of the two Al-Li alloys at the low temperature were improved, owing to the modification of the deformation behavior. The dynamic deformation behavior at room temperature was dominated by intergranular cracks due to planar slips and by crack propagation along the grain boundaries. At the low temperature, plastic deformation proceeded more homogeneously as planar slip was prevented. These results indicated that the overall deformation mode of both the Al-Li alloys changed from planar slip to homogeneous deformation with decreasing temperature, resulting in the improvement of cryogenic properties under dynamic torsional loading.

  8. Aluminium/lithium alloy-CFRP hybrid laminate: Fabrication and properties

    SciTech Connect

    Freischmidt, G.; Coutts, R.S.P.; Janardhana, M.N.

    1993-12-31

    Hybrid composite laminates of aluminum and aluminum/lithium alloy sheeting with unidirectional carbon fiber/epoxy plies have been fabricated to produce sheet materials of high strength, low density and reduced fatigue crack growth rate. In an arrangement of one layer of unidirectional carbon fiber reinforced plastic (CFRP) and 2 sheets of 2090-T3 aluminum alloy was used to give a material with a density of 2.20g/cm{sup 3}. Tensile test results gave an ultimate strength of 803MPa, a modulus of 75.7GPa and a 2% offset yield strength of 497MPa. Preliminary fatigue crack growth rate determinations on single edge notch (SEN) specimens show a marked reduction compared to monolithic 2090-T3. Other hybrid laminates using 2024-T3 alloy have also been made and tested. These laminates show reduced tensile properties, however, they appear to have lower fatigue crack growth rates than when using 2090T3 in hybrid form. The fabrication of hybrid laminates included the use of unsupported adhesive film to bond the precured unidirectional carbon fiber composite plies to the aluminum sheeting. This has left a distinct interphase region between the alloy and CFRP which is thought to improve properties through an effective load transfer.

  9. Fractal analysis of surface micro-topography for a rolled anisotropic thick sheet of aluminium alloy AA2024-T351

    NASA Astrophysics Data System (ADS)

    Pirva, E.; Tudor, A.; Gavrus, A.

    2016-08-01

    Fractal geometry has gained attention in recent years and represents a problem of high interest for the characterization of surface topography. In this study it was analyzed the surface micro-topography for a rolled thick sheet anisotropic metallic material of type 2000 series aluminium alloy (AA2024-T351). In order to analyze and to characterize the corresponding anisotropic surfaces, profile of particular samples were recorded with a specialized apparatus Mitutoyo SJ-301 (Japan). The random nature of the roughness height is described through statistical analysis. The irregularity of the surface profile has been measured using a lot of conventional surface roughness parameters such as: arithmetic average, mean square root, maximum height of the profile, etc. Fractal analysis provides a useful way to characterize the observed spatial complexity of surface micro-topography. For this study it was used the structural function method to calculate two specific fractal parameters: D (fractal dimension) and L (topothesy). The fractal dimension of all samples it's been be calculated by plotting curves on log-log axes.

  10. Impact resistance and hardness modelling of Aluminium alloy welds using square-headed friction-stir welding tool

    NASA Astrophysics Data System (ADS)

    Sudhakar, U.; Srinivas, J., Dr.

    2016-02-01

    This paper proposes modelling and optimization issues relating to friction-stir welding process of aluminium alloys. A specially prepared SS tool of square headed pin profile with cylindrical shoulder is used with a vertical milling machine. Effects of process variables including tool rotation and tool velocity on the weld performance are studied in terms of impact strength and hardness. Three different rotational motions and three welding speeds (feeds) of tool are considered at constant axial load (depth of cut) condition and altogether nine experiments are conducted on a vertical milling machine with specially prepared fixture. Each weld sample is then tested for its impact strength (IS) and hardness independently. A model is developed to correlate the relations between the hardness/impact strength with tool rotation and weld speed using neural networks. The optimized process conditions are predicted to improvise the impact strength and hardness of the weld. Further, the morphology of the weld is studied using SEM to know the material flow characteristics.

  11. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    NASA Astrophysics Data System (ADS)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  12. Modifying structure and properties of nickel alloys by nanostructured composite powders

    NASA Astrophysics Data System (ADS)

    Cherepanov, A. N.; Ovcharenko, V. E.; Liu, G.; Cao, L.

    2015-01-01

    The article presents the results of an experimental study of the influence of powder nanomodifiers of refractory compounds on the mechanical properties, macro- and microstructure of heat-resistant alloys ZhS-6K and Inconel 718. It is shown that the introduction of nanomodifiers into the melt leads to the refinement of the alloy structure: the average grain size decreases 1.5-2 times, and their morphology becomes similar to equiaxial at significant reduction of the particle size in the carbide phase. The service life of ZhS-6K alloy under cyclic loading at 600°C increases 2.7 times, and at 975 °C by 40 %, and relative elongation increases more than twice. The mechanical properties of Inconel 718 significantly increase: long-term strength at 650 °C increases 1.5-2 times, and the number of cycles before the collapse at 482 °C grows more than three times. It has been found out that addition of nanomodifiers to the melt, in alloys, forms clusters of particles of refractory compounds at borders and joints of the formed grain structure that may help slowing down the processes of recrystallization (prevents the increase in the size of the contacting grains by their associations) and stabilizes the strength properties of the alloys at higher temperatures.

  13. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    SciTech Connect

    Aghion, E. Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  14. Direct consolidation of TiAl-X alloy from elemental powder mixture

    SciTech Connect

    Lee, I.S.; Hwang, S.K.; Park, W.K.; Lee, J.H.; Park, D.H. . Dept. of Metallurgical Engineering); Kim, H.M.; Lee, Y.T. )

    1994-07-01

    Intermetallic compounds based on near [gamma] TiAl composition have drawn research attention due to their high specific strength, creep resistance and oxidation resistance required for elevated temperature application. Of the two approaches which produce the intermetallic compound, ingot metallurgy and powder metallurgy, the latter route has the merit of good room temperature tensile ductility because of the fine grain size. To obtain a full density by the powder metallurgical approach, however, is not always an easy task. Reactive sintering alone, for example, does not yield a full density in this alloy system. Recently, Kim et al. showed that a combination of low temperature extrusion and reactive sintering in a hot isostatic press was a viable route to obtain the full density. An alternative, less expensive way, is presented in this paper. In previous work, the authors reported the production of a full density Ni[sub 3]Al intermetallic compound through a direct hot extrusion of blended elemental powder mixture. In the present work, the authors attempted to extend the method to TiAl-X alloys and obtained a promising result.

  15. Processing of a porous titanium alloy from elemental powders using a solid state isothermal foaming technique.

    PubMed

    Nugroho, Aris W; Leadbeater, Garry; Davies, Ian J

    2010-12-01

    The authors have conducted a preliminary investigation with regard to the potential to manufacture porous titanium alloys for biomedical applications using toxic-free elemental powders, i.e., Ti, Nb, Ta, Zr, in combination with the pressurised gas bubble entrapment method and in contrast to standard processing routes that generally utilise prealloyed powder containing potentially toxic elements. Elemental powder compacts were either hot isostatic pressed (HIP-ed) at 1000°C and then foamed at 1150°C or else HIP-ed at 1100°C and foamed at 1350°C. Porous α + β alloys containing up to 45 vol% of porosity in the size range 20-200 μm were successfully produced, thus highlighting the potential of this manufacturing route. It was expected that further optimisation of the processing route would allow full development of the preferred β-Ti phase (from the point of view of elastic modulus compatibility between implant and bone) with this being the subject of future work by the authors. PMID:20960037

  16. Processing and microstructural characterization of Al-Cu alloys produced from rapidly solidified powders

    SciTech Connect

    Conlon, K.T.; Maire, E.; Wilkinson, D.S.; Henein, H.

    2000-01-01

    This paper concerns the processing of Al-Cu alloys via a novel powder-metallurgy route. The specific technique used for powder processing involves the rapid solidification of coarse, molten droplets following impulse atomization. This produces a fine, homogeneous, dendritic microstructure within the alloy granules. Following consolidation via hot pressing, the microstructure consists mostly of an Al matrix with fine CuAl{sub 2} particles and partially recrystallized dendrites. Further heat treatment and/or thermomechanical processing completes the spheroidization process in the CuAl{sub 2} phase. Blending powders with different Cu has been used to make materials with a bimodal distribution of the local particle-volume-fraction content. The high temperature (773 K) strength of these materials decreases with increasing CuAl{sub 2} content. This can be explained using a flow model based on superplastic deformation, controlled by diffusion-accommodated sliding at Al grain boundaries. This mechanism may also explain the deformation-enhanced particle coarsening observed during channel-die forging operations.

  17. Ultra-High Strength and Ductile Lamellar-Structured Powder Metallurgy Binary Ti-Ta Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Yong; Xu, Shenghang; Wang, Xin; Li, Kaiyang; Liu, Bin; Wu, Hong; Tang, Huiping

    2016-03-01

    Ultra-high strength and ductile powder metallurgy (PM) binary Ti-20at.%Ta alloy has been fabricated via sintering from elemental Ti and Ta powders and subsequent hot swaging and annealing. The microstructural evolution and mechanical properties in each stage were evaluated. Results show that inhomogeneous microstructures with Ti-rich and Ta-rich areas formed in the as-sintered Ti-Ta alloys due to limited diffusion of Ta. In addition, Kirkendall porosity was observed as a result of the insufficient diffusion of Ta. Annealing at 1000°C for up to 24 h failed to eliminate the pores. Hot swaging eliminated the residual sintering porosity and created a lamellar microstructure, consisting of aligned Ta-enriched and Ti-enriched phases. The hot-swaged and annealed PM Ti-20Ta alloy achieved an ultimate tensile strength of 1600 MPa and tensile elongation of more than 25%, due to its unique lamellar microstructure including the high toughness of Ta-enriched phases, the formation of α phase in the β matrix and the refined lamellae.

  18. High strength bulk Fe-Co alloys produced by powder metallurgy

    SciTech Connect

    Turgut, Zafer; Huang Meiqing; Horwath, John C.; Fingers, Richard T.

    2008-04-01

    Fe-Co alloys are extensively used in lamination form, but there are certain power generation applications that require Fe-Co rotors in bulk form. Experiencing only a dc magnetic field, these rotors can be as large as 0.5 m in diameter, depending on the size of the generator. The forging of such large pieces of Fe-Co has proven to be difficult. The present study investigates powder metallurgy processing of a gas atomized FeCoNbV alloy through hot isostatic pressing (HIP) for manufacturing large size rotors with improved mechanical strength. Gas atomized FeCoNbV alloy powders with and without ball milling were hot isostatic pressed at temperatures between 675 and 850 deg. C at a fixed pressure of 193 MPa for up to 6 h. Ball milling prior to HIP improved the yield strength. A further improvement in yield strength and in ductility was obtained after a disordering heat treatment at 730 deg. C followed by a rapid quench to room temperature. The optimum HIP and annealing conditions resulted in samples with yield strengths of 870 MPa. The compacts exhibited average coercivity values of 6.4 Oe and maximum permeability values of 1100.

  19. Finite Element Modelling of the Sawing of DC Cast AA2024 Aluminium Alloy Slabs

    NASA Astrophysics Data System (ADS)

    Drezet, J.-M.; Ludwig, O.; Heinrich, B.

    2007-04-01

    In the semi-continuous casting of large cross-section rolling sheet ingots of high-strength aluminum alloys (2xxx and 7xxx series), the control of the residual (internal) stresses generated by the non-uniform cooling becomes a necessity. These stresses must be relieved by a thermal treatment before the head and foot of the ingot can be cut. Otherwise, the saw can be caught owing to compressive stresses or cut parts may be ejected thus injuring people or damaging equipment. These high added-value ingots need to be produced in secure conditions. Moreover, a better control of the sawing procedure could allow the suppression of the thermal treatment and therefore save time and energy. By studying the stress build-up during casting and the stress relief during sawing, key parameters for the control and optimization of the processing steps, can be derived. To do so, the direct chill (DC) casting of the AA2024 alloy is modeled with ABAQUS 6.5 with special attention to the thermo-mechanical properties of the alloy. The sawing operation is then simulated by removing mesh elements so as to reproduce the progression of the saw in the ingot. Preliminary results showing the stress relief during sawing accompanied by the risk of saw blocking due to compression or initiating a crack ahead of the saw, are analyzed with an approach based on the rate of strain energy release.

  20. Finite Element Modelling of the Sawing of DC Cast AA2024 Aluminium Alloy Slabs

    SciTech Connect

    Drezet, J.-M.; Ludwig, O.; Heinrich, B.

    2007-04-07

    In the semi-continuous casting of large cross-section rolling sheet ingots of high-strength aluminum alloys (2xxx and 7xxx series), the control of the residual (internal) stresses generated by the non-uniform cooling becomes a necessity. These stresses must be relieved by a thermal treatment before the head and foot of the ingot can be cut. Otherwise, the saw can be caught owing to compressive stresses or cut parts may be ejected thus injuring people or damaging equipment. These high added-value ingots need to be produced in secure conditions. Moreover, a better control of the sawing procedure could allow the suppression of the thermal treatment and therefore save time and energy. By studying the stress build-up during casting and the stress relief during sawing, key parameters for the control and optimization of the processing steps, can be derived. To do so, the direct chill (DC) casting of the AA2024 alloy is modeled with ABAQUS 6.5 with special attention to the thermo-mechanical properties of the alloy. The sawing operation is then simulated by removing mesh elements so as to reproduce the progression of the saw in the ingot. Preliminary results showing the stress relief during sawing accompanied by the risk of saw blocking due to compression or initiating a crack ahead of the saw, are analyzed with an approach based on the rate of strain energy release.

  1. The fatigue life prediction of aluminium alloy using genetic algorithm and neural network

    NASA Astrophysics Data System (ADS)

    Susmikanti, Mike

    2013-09-01

    The behavior of the fatigue life of the industrial materials is very important. In many cases, the material with experiencing fatigue life cannot be avoided, however, there are many ways to control their behavior. Many investigations of the fatigue life phenomena of alloys have been done, but it is high cost and times consuming computation. This paper report the modeling and simulation approaches to predict the fatigue life behavior of Aluminum Alloys and resolves some problems of computation. First, the simulation using genetic algorithm was utilized to optimize the load to obtain the stress values. These results can be used to provide N-cycle fatigue life of the material. Furthermore, the experimental data was applied as input data in the neural network learning, while the samples data were applied for testing of the training data. Finally, the multilayer perceptron algorithm is applied to predict whether the given data sets in accordance with the fatigue life of the alloy. To achieve rapid convergence, the Levenberg-Marquardt algorithm was also employed. The simulations results shows that the fatigue behaviors of aluminum under pressure can be predicted. In addition, implementation of neural networks successfully identified a model for material fatigue life.

  2. Emission of nanoparticles during friction stir welding (FSW) of aluminium alloys.

    PubMed

    Gomes, J F; Miranda, R M; Santos, T J; Carvalho, P A

    2014-01-01

    Friction stir welding (FSW) is now well established as a welding process capable of joining some different types of metallic materials, as it was (1) found to be a reliable and economical way of producing high quality welds, and (2) considered a "clean" welding process that does not involve fusion of metal, as is the case with other traditional welding processes. The aim of this study was to determine whether the emission of particles during FSW in the nanorange of the most commonly used aluminum (Al) alloys, AA 5083 and AA 6082, originated from the Al alloy itself due to friction of the welding tool against the item that was being welded. Another goal was to measure Al alloys in the alveolar deposited surface area during FSW. Nanoparticles dimensions were predominantly in the 40- and 70-nm range. This study demonstrated that microparticles were also emitted during FSW but due to tool wear. However, the biological relevance and toxic manifestations of these microparticles remain to be determined.

  3. Effect of nanostructured composite powders on the structure and strength properties of the high-temperature inconel 718 alloy

    NASA Astrophysics Data System (ADS)

    Cherepanov, A. N.; Ovcharenko, V. E.

    2015-12-01

    The experimental results of the effect of powder nanomodifiers of refractory compounds on the strength properties, the macro- and microstructure of the high-temperature Inconel 718 alloy have been presented. It has been shown that the introduction of powder modifiers into the melt leads to a decrease in the average grain size by a factor of 1.5-2 in the alloy. The long-term tensile strength of the alloy at 650°C increases 1.5-2 times, and the number of cycles at 482°C before fracture grows by more than three times. The effect of nanoparticles on the grain structure and strength properties of the alloy is due to an increase in the number of generated crystallization centers and the formation of nanoparticle clusters of refractory compounds at boundaries and junctions in the formed grain structure, which hinder the development of recrystallization processes in the alloy.

  4. Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

    NASA Astrophysics Data System (ADS)

    Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

    2015-06-01

    Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

  5. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  6. Development of Low Cost Gas Atomization of Precursor Powders for Simplified ODS Alloy Production

    SciTech Connect

    Anderson, Iver

    2014-08-05

    A novel gas atomization reaction synthesis (GARS) method was developed in this project to enable production (at our partner’s facility) a precursor Ni-Cr-Y-Ti powder with a surface oxide and an internal rare earth (RE) containing intermetallic compound (IMC) phase. Consolidation and heat-treatment experiments were performed at Ames Lab to promote the exchange of oxygen from the surface oxide to the RE intermetallic to form nano-metric oxide dispersoids. Alloy selection was aided by an internal oxidation and serial grinding experiments at Ames Lab and found that Hf-containing alloys may form more stable dispersoids than Ti-containing alloy, i.e., the Hf-containing system exhibited five different oxide phases and two different intermetallics compared to the two oxide phases and one intermetallic in the Ti-containing alloys. Since the simpler Ti-containing system was less complex to characterize, and make observations on the effects of processing parameters, the Ti-containing system was selected by Ames Lab for experimental atomization trials at our partner. An internal oxidation model was developed at Ames Lab and used to predict the heat treatment times necessary for dispersoid formation as a function of powder size and temperature. A new high-pressure gas atomization (HPGA) nozzle was developed at Ames Lab with the aim of promoting fine powder production at scales similar to that of the high gas-flow and melt-flow of industrial atomizers. The atomization nozzle was characterized using schlieren imaging and aspiration pressure testing at Ames Lab to determine the optimum melt delivery tip geometry and atomization pressure to promote enhanced secondary atomization mechanisms. Six atomization trials were performed at our partner to investigate the effects of: gas atomization pressure and reactive gas concentration on the particle size distribution (PSD) and the oxygen content of the resulting powder. Also, the effect on the rapidly solidified microstructure (as a

  7. Advancements in Ti Alloy Powder Production by Close-Coupled Gas Atomization

    SciTech Connect

    Heidloff, Andy; Rieken, Joel; Anderson, Iver; Byrd, David

    2011-04-01

    As the technology for titanium metal injection molding (Ti-MIM) becomes more readily available, efficient Ti alloy fine powder production methods are required. An update on a novel close-coupled gas atomization system has been given. Unique features of the melting apparatus are shown to have measurable effects on the efficiency and ability to fully melt within the induction skull melting system (ISM). The means to initiate the melt flow were also found to be dependent on melt apparatus. Starting oxygen contents of atomization feedstock are suggested based on oxygen pick up during the atomization and MIM processes and compared to a new ASTM specification. Forming of titanium by metal injection molding (Ti-MIM) has been extensively studied with regards to binders, particle shape, and size distribution and suitable de-binding methods have been discovered. As a result, the visibility of Ti-MIM has steadily increased as reviews of technology, acceptability, and availability have been released. In addition, new ASTM specification ASTM F2885-11 for Ti-MIM for biomedical implants was released in early 2011. As the general acceptance of Ti-MIM as a viable fabrication route increases, demand for economical production of high quality Ti alloy powder for the preparation of Ti-MIM feedstock correspondingly increases. The production of spherical powders from the liquid state has required extensive pre-processing into different shapes thereby increasing costs. This has prompted examination of Ti-MIM with non-spherical particle shape. These particles are produced by the hydride/de-hydride process and are equi-axed but fragmented and angular which is less than ideal. Current prices for MIM quality titanium powder range from $40-$220/kg. While it is ideal for the MIM process to utilize spherical powders within the size range of 0.5-20 {mu}m, titanium's high affinity for oxygen to date has prohibited the use of this powder size range. In order to meet oxygen requirements the top size

  8. Application of sintered titanium alloys to metal denture bases: a study of titanium powder sheets for complete denture base.

    PubMed

    Doi, H; Harrori, M; Hasegawa, K; Yoshinari, M; Kawada, E; Oda, Y

    2001-02-01

    The purpose of this study was the fabrication of titanium powder sheets to enable the application of sintered titanium alloys as metal denture bases. The effects of titanium particle shape and size, binder content, and plasticizer content on the surface smoothness, tensile strength and elongation of titanium powder sheets was investigated. To select a suitable ratio of powdered metal contents for application as a metal denture base, the effects of aluminum content in Ti sheets and various other powder metal contents in Ti-Al sheets on the density, sintering shrinkage, and bending strength were evaluated. Based on the results of the above experiments, we developed a mixed powder sheet composed of 83Ti-7Al-10Cr with TA45 titanium powder (atomized, -45 microm), and 8 mass% binder content. This titanium alloy sheet had good formability and ductility. Its sintered titanium alloy had a density of 3.2 g/cm3, sintering shrinkage of 3.8%, and bending strength of 403 MPa. The titanium alloy sheet is clinically acceptable for fabricating denture bases. PMID:11484793

  9. Application of sintered titanium alloys to metal denture bases: a study of titanium powder sheets for complete denture base.

    PubMed

    Doi, H; Harrori, M; Hasegawa, K; Yoshinari, M; Kawada, E; Oda, Y

    2001-02-01

    The purpose of this study was the fabrication of titanium powder sheets to enable the application of sintered titanium alloys as metal denture bases. The effects of titanium particle shape and size, binder content, and plasticizer content on the surface smoothness, tensile strength and elongation of titanium powder sheets was investigated. To select a suitable ratio of powdered metal contents for application as a metal denture base, the effects of aluminum content in Ti sheets and various other powder metal contents in Ti-Al sheets on the density, sintering shrinkage, and bending strength were evaluated. Based on the results of the above experiments, we developed a mixed powder sheet composed of 83Ti-7Al-10Cr with TA45 titanium powder (atomized, -45 microm), and 8 mass% binder content. This titanium alloy sheet had good formability and ductility. Its sintered titanium alloy had a density of 3.2 g/cm3, sintering shrinkage of 3.8%, and bending strength of 403 MPa. The titanium alloy sheet is clinically acceptable for fabricating denture bases.

  10. Observations on infiltration of silicon carbide compacts with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    The melt infiltration of ceramic particulates permits an opportunity to observe such fundamental materials phenomena as nucleation, dynamic wetting and growth in constrained environments. Experimental observations are presented on the infiltration behavior and matrix microstructures that form when porous compacts of platelet-shaped single crystals of alpha- (hexagonal) silicon carbide are infiltrated with a liquid 2014 Al alloy. The infiltration process involved counter gravity infiltration of suitably tamped and preheated compacts of silicon carbide platelets under an external pressure in a special pressure chamber for a set period, then by solidification of the infiltrant metal in the interstices of the bed at atmospheric pressure.

  11. Microstructural Evolution of Alloy Powder for Electronic Materials with Liquid Miscibility Gap

    NASA Astrophysics Data System (ADS)

    Ohnuma, I.; Saegusa, T.; Takaku, Y.; Wang, C. P.; Liu, X. J.; Kainuma, R.; Ishida, K.

    2009-01-01

    The microstructure of powders that are applicable for electronic materials were studied for some systems in which there is a liquid miscibility gap. The characteristic morphologies of an egg-like core type and a uniform second-phase dispersion are shown in relation to the phase diagram, where thermodynamic calculations are a powerful tool for alloy design and the prediction of microstructure. Typical examples of microstructural evolution and properties of Pb-free solders and Ag-based micropowders with high electrical conductivity produced by a gas-atomizing method are presented.

  12. Accelerated Near-Threshold Fatigue Crack Growth Behavior of an Aluminum Powder Metallurgy Alloy

    NASA Technical Reports Server (NTRS)

    Piascik, Robert S.; Newman, John A.

    2002-01-01

    Fatigue crack growth (FCG) research conducted in the near threshold regime has identified a room temperature creep crack growth damage mechanism for a fine grain powder metallurgy (PM) aluminum alloy (8009). At very low DK, an abrupt acceleration in room temperature FCG rate occurs at high stress ratio (R = Kmin/Kmax). The near threshold accelerated FCG rates are exacerbated by increased levels of Kmax (Kmax less than 0.4 KIC). Detailed fractographic analysis correlates accelerated FCG with the formation of crack-tip process zone micro-void damage. Experimental results show that the near threshold and Kmax influenced accelerated crack growth is time and temperature dependent.

  13. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  14. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  15. Processing studies of powder metallurgically-produced high temperature alloys (Processing studies of oxide dispersed alloys for service above 1000/sup 0/ C). Final report

    SciTech Connect

    Grant, N.J.; Smith, C.H.

    1986-01-01

    It was demonstrated that the use of homogeneous, fine, R.S. powders of Nickel-base Superalloy IN-100 (a commercial jet engine blade alloy), converted to very fine flake and blended with Y/sub 2/O/sub 3/, will produce an extremely stable alloy with outstanding creep and stress rupture properties from about 950 to at least 1100/sup 0/C. The RS OD IN-100 alloy has comparable properties to those reported for the MA-6000 alloy developed by Benjamin et al, but offers a cheaper, faster, much more reproducible product. An operating temperature advantage of 150 to 200/sup 0/C appears attainable for the RS OD IN-100 alloy over that for the commercial precision cast alloy of the same basic composition.

  16. Friction consolidation of oxide dispersion strengthened INCOLOY RTM alloy MA956 powder

    NASA Astrophysics Data System (ADS)

    Catalini, David

    INCOLOYRTM MA956 is a ferritic ODS alloy. It has very good oxidation resistance by virtue of its large chromium and aluminum concentrations and high mechanical strength and creep resistance at elevated temperatures thanks to oxide dispersion strengthening. The conventional processing route utilized to obtain this alloy involves two main multistep stages. The first (or front end) stage of the process consists of a dry, high-energy milling process which mixes very fine Y2O3 particles with elemental alloy powders by Mechanical Alloying (MA) in an attritor. The second (or back end) stage of the process consists of consolidating the mechanically alloyed powder by hot extrusion in vacuum-sealed cans at about 1000°C, or by degassing followed by hot isostatic pressing (HIP). The precipitation of a fine dispersion of yttrium-aluminum-rich oxides (Y-Al-O) during the consolidation is at the origin of the high temperature mechanical strength of this alloy. Three different thermodynamically stable oxides are known to exist for the binary Y2O3:Al 2O3 system: Y4Al2O9, YAlO 3 and Y3Al5O12. All three of them have been observed in this type of alloys when processed by the route described above. Their size ranges from just a few up to hundreds of nm. In this work, the applicability of Friction Consolidation to this ODS alloy was investigated in order to tackle the downsides of the conventional processing route (multisteps and extremely high raw material final cost). For this study, mechanically alloyed INCOLOYRTM MA956 powder was consolidated through Friction Consolidation under three different sets of processing conditions. As a result, three small compacts of low porosity have been achieved with a refined equiaxed ferritic grain structure smaller than 10 microns and the desired oxide dispersion. Two types of mixed Y-Al oxides were observed by different complementary techniques, Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD

  17. Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

    NASA Astrophysics Data System (ADS)

    Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

    2013-06-01

    Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

  18. Fatigue properties of as-welded AA6005 and AA6082 aluminium alloys in T1 and T5 temper condition

    SciTech Connect

    Ranes, M.; Kluken, A.O.; Midling, O.T.

    1996-12-31

    The present investigation was undertaken to determine the as-welded fatigue properties of AA6005 and AA6082 aluminium alloys in the T1 and T5 temper conditions. Extruded flat bars of the base materials were welded by means of the Metal Inert Gas (MIG), Friction Stir and Plasma-keyhole techniques. The latter technique was only employed for alloy AA6005. The weldments were subsequently fatigue tested at a load ratio of 0.5. The results revealed that the friction stir welds had fatigue properties superior to both the MIG and Plasma-keyhole welds. For alloy AA6005 the fatigue properties of the friction stir weld was close to the base material properties. The shortest fatigue life was exhibited by the MIG welds. The fatigue strength of these weldments appear to be affected by the base metal temper condition. For this reason, MIG welds on alloy AA6082 should be performed in the T5 temper condition, while alloy AA6005 should be welded in the T1 temper condition. Plasma-keyhole welds should be performed on T1 tempered material rather than on T5 tempered material. Repair welding of MIG welds on the T1 tempered base material resulted in improved fatigue properties of AA6082 weldments, while the fatigue strength of AA6005 weldments remained unaffected. The fatigue properties of MIG welds in alloy AA6082 correspond well with the static strength properties.

  19. KEY COMPARISON: Final report on key comparison CCQM-K42: Determination of chromium, copper, iron, manganese and zinc in aluminium alloy

    NASA Astrophysics Data System (ADS)

    Noack, Siegfried; Matschat, Ralf

    2008-01-01

    The CCQM key comparison K42 was organized by the inorganic analysis working group of CCQM to test the abilities of metrological institutes to measure the mass fractions of the components of an aluminium alloy. Chosen elements were chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The BAM Federal Institute for Materials Research and Testing (BAM Bundesanstalt für Materialforschung und -prüfung) in Berlin, Germany acted as the pilot laboratory. CCQM-K42 demonstrates the abilities of metrological institutes to measure the mass fractions of minor and trace components (mass content about 0.05% to 0.2%) of an aluminium alloy for chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The analytical methods used were neutron activation analysis (NAA), x-ray fluorescence spectrometry (XRF) using the reconstitution technique, ICP-OES and ICP-MS. The scope of the key comparison extends to non-ferrous alloys comprising the same or similar constituents when analysed using the technique(s) applied by a participant in obtaining the results submitted for CCQM-K42. Main text. To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (MRA).

  20. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  1. Spectroscopic study of plasma during electrolytic oxidation of magnesium- and aluminium-alloy

    NASA Astrophysics Data System (ADS)

    Jovović, J.; Stojadinović, S.; Šišović, N. M.; Konjević, N.

    2012-10-01

    We present the results of an optical emission spectroscopy study of Plasma during Electrolytic Oxidation (PEO) of magnesium- and aluminum-alloy. Plasma electron number density Ne diagnostics is performed either from the Hβ line shape or from the width or shift of non-hydrogenic ion lines of aluminum and magnesium. The line profile analysis of the Hβ suggests presence of two PEO processes characterized by relatively low electron number densities Ne≈1.2×1015 cm-3 and Ne≈2.3×1016 cm-3. Apart from these two low Ne processes, there is the third one related to the ejection of evaporated anode material through micro-discharge channels. This process is characterized by larger electron density Ne=(1.2-1.6)1017 cm-3, which is detected from the shape and shift of aluminum and magnesium singly charged ion lines. Two low Ne values detected from the Hβ and large Ne measured from the widths and shift of ion lines suggest presence of three types of discharges during PEO with aluminum- and magnesium-alloy anode. On the basis of present and earlier results one can conclude that low Ne processes do not depend upon anode material or electrolyte composition.The electron temperature of 4000 K and 33,000 K are determined from relative intensities of Mg I and O II lines, respectively. The attention is drawn to the possibility of Ne application for Te evaluation using Saha equation what is of importance for PEO metal plasma characterization. During the course of this study, difficulties in the analysis of spectral line shapes are encountered and the ways to overcome some of the obstacles are demonstrated.

  2. Powder Metallurgy of Uranium Alloy Fuels for TRU-Burning Reactors Final Technical Report

    SciTech Connect

    McDeavitt, Sean M

    2011-04-29

    Overview Fast reactors were evaluated to enable the transmutation of transuranic isotopes generated by nuclear energy systems. The motivation for this was that TRU isotopes have high radiotoxicity and relatively long half-lives, making them unattractive for disposal in a long-term geologic repository. Fast reactors provide an efficient means to utilize the energy content of the TRUs while destroying them. An enabling technology that requires research and development is the fabrication metallic fuel containing TRU isotopes using powder metallurgy methods. This project focused upon developing a powder metallurgical fabrication method to produce U-Zr-transuranic (TRU) alloys at relatively low processing temperatures (500ºC to 600ºC) using either hot extrusion or alpha-phase sintering for charecterization. Researchers quantified the fundamental aspects of both processing methods using surrogate metals to simulate the TRU elements. The process produced novel solutions to some of the issues relating to metallic fuels, such as fuel-cladding chemical interactions, fuel swelling, volatility losses during casting, and casting mold material losses. Workscope There were two primary tasks associated with this project: 1. Hot working fabrication using mechanical alloying and extrusion • Design, fabricate, and assemble extrusion equipment • Extrusion database on DU metal • Extrusion database on U-10Zr alloys • Extrusion database on U-20xx-10Zr alloys • Evaluation and testing of tube sheath metals 2. Low-temperature sintering of U alloys • Design, fabricate, and assemble equipment • Sintering database on DU metal • Sintering database on U-10Zr alloys • Liquid assisted phase sintering on U-20xx-10Zr alloys Appendices Outline Appendix A contains a Fuel Cycle Research & Development (FCR&D) poster and contact presentation where TAMU made primary contributions. Appendix B contains MSNE theses and final defense presentations by David Garnetti and Grant Helmreich

  3. Microwave Heating, Isothermal Sintering, and Mechanical Properties of Powder Metallurgy Titanium and Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Luo, S. D.; Guan, C. L.; Yang, Y. F.; Schaffer, G. B.; Qian, M.

    2013-04-01

    This article presents a detailed assessment of microwave (MW) heating, isothermal sintering, and the resulting tensile properties of commercially pure Ti (CP-Ti), Ti-6Al-4V, and Ti-10V-2Fe-3Al (wt pct), by comparison with those fabricated by conventional vacuum sintering. The potential of MW sintering for titanium fabrication is evaluated accordingly. Pure MW radiation is capable of heating titanium powder to ≥1573 K (1300 °C), but the heating response is erratic and difficult to reproduce. In contrast, the use of SiC MW susceptors ensures rapid, consistent, and controllable MW heating of titanium powder. MW sintering can consolidate CP-Ti and Ti alloys compacted from -100 mesh hydride-dehydride (HDH) Ti powder to ~95.0 pct theoretical density (TD) at 1573 K (1300 °C), but no accelerated isothermal sintering has been observed over conventional practice. Significant interstitial contamination occurred from the Al2O3-SiC insulation-susceptor package, despite the high vacuum used (≤4.0 × 10-3 Pa). This leads to erratic mechanical properties including poor tensile ductility. The use of Ti sponge as impurity (O, N, C, and Si) absorbers can effectively eliminate this problem and ensure good-to-excellent tensile properties for MW-sintered CP-Ti, Ti-10V-2Fe-3Al, and Ti-6Al-4V. The mechanisms behind various observations are discussed. The prime benefit of MW sintering of Ti powder is rapid heating. MW sintering of Ti powder is suitable for the fabrication of small titanium parts or titanium preforms for subsequent thermomechanical processing.

  4. Aluminium plasmonics

    SciTech Connect

    Gerard, Davy; Gray, Stephen K.

    2014-12-15

    In this study, we present an overview of 'aluminium plasmonics', i.e. the study of both fundamental and practical aspects of surface plasmon excitations in aluminium structures, in particular thin films and metal nanoparticles. After a brief introduction noting both some recent and historical contributions to aluminium plasmonics, we discuss the optical properties of aluminium and aluminium nanostructures and highlight a few selected studies in a host of areas ranging from fluorescence to data storage.

  5. Effect of reduced cobalt contents on hot isostatically pressed powder metallurgy U-700 alloys

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1982-01-01

    The effect of reducing the cobalt content of prealloyed powders of UDIMET 700 (U-700) alloys to 12.7, 8.6, 4.3, and 0% was examined. The powders were hot isostatically pressed into billets, which were given heat treatments appropriate for turbine disks, namely partial solutioning at temperatures below the gamma prime solvus and four step aging treatments. Chemical analyses, metallographic examinations, and X-ray diffraction measurements were performed on the materials. Minor effects on gamma prime content and on room temperature and 650 C tensile properties were observed. Creep rupture lives at 650 C reached a maximum at the 8.4% concentration, while at 760 C a maximum in life was reached at the 4.3% cobalt level. Minimum creep rates increased with decreasing cobalt content at both test temperatures. Extended exposures at 760 and 815 C resulted in decreased tensile strengths and rupture lives for all alloys. Evidence of sigma phase formation was also found.

  6. Aluminium surface treatment with ceramic phases using diode laser

    NASA Astrophysics Data System (ADS)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  7. Characterization of U-2 wt% Mo and U-10 wt% Mo alloy powders prepared by centrifugal atomization

    NASA Astrophysics Data System (ADS)

    Kim, Ki Hwan; Lee, Don Bac; Kim, Chang Kyu; Hofman, Gerard E.; Paik, Kyung Wook

    1997-06-01

    The characteristics of high density UMo alloy powder solidified rapidly by the centrifugal atomization process have been examined. The results indicate that most of the atomized UMo alloy particles have a smooth surface and near-perfect spherical shape. The atomized powder, irrespective of particle size, is found to be single phase γ-U alloy with isotropic structure and non-dendritic grain. The continuous cooling DSC trace of U-2 wt% Mo alloy shows a small, broad endothermic peak originated from the formation of α-U phase and U 2Mo phase, whereas that of U-10 wt% Mo alloy shows no peak over all temperature ranges associated with the decomposition of γ-U phase. The γ-U phase of U-2 wt% Mo powder is decomposed as the α-U phase and the U 2Mo phase after an annealing treatment at 400°C for 100 h. But the γ-U phase of atomized U-10 wt% Mo powder remains as it was.

  8. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  9. The effect of welding parameters on surface quality of AA6351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Yacob, S.; MAli, M. A.; Ahsan, Q.; Ariffin, N.; Ali, R.; Arshad, A.; Wahab, M. I. A.; Ismail, S. A.; Roji, NS M.; Din, W. B. W.; Zakaria, M. H.; Abdullah, A.; Yusof, M. I.; Kamarulzaman, K. Z.; Mahyuddin, A.; Hamzah, M. N.; Roslan, R.

    2015-12-01

    In the present work, the effects of gas metal arc welding-cold metal transfer (GMAW-CMT) parameters on surface roughness are experimentally assessed. The purpose of this study is to develop a better understanding of the effects of welding speed, material thickness and contact tip to work distance on the surface roughness. Experiments are conducted using single pass gas metal arc welding-cold metal transfer (GMAW-CMT) welding technique to join the material. The material used in this experiment was AA6351 aluminum alloy with the thickness of 5mm and 6mm. A Mahr Marsuft XR 20 machine was used to measure the average roughness (Ra) of AA6351 joints. The main and interaction effect analysis was carried out to identify process parameters that affect the surface roughness. The results show that all the input process parameters affect the surface roughness of AA6351 joints. Additionally, the average roughness (Ra) results also show a decreasing trend with increased of welding speed. It is proven that gas metal arc welding-cold metal transfer (GMAW-CMT)welding process has been successful in term of providing weld joint of good surface quality for AA6351 based on the low value surface roughness condition obtained in this setup. The outcome of this experimental shall be valuable for future fabrication process in order to obtained high good quality weld.

  10. Assessment of Low Cycle Fatigue Behavior of Powder Metallurgy Alloy U720

    NASA Technical Reports Server (NTRS)

    Gabb, Tomothy P.; Bonacuse, Peter J.; Ghosn, Louis J.; Sweeney, Joseph W.; Chatterjee, Amit; Green, Kenneth A.

    2000-01-01

    The fatigue lives of modem powder metallurgy disk alloys are influenced by variabilities in alloy microstructure and mechanical properties. These properties can vary as functions of variables the different steps of materials/component processing: powder atomization, consolidation, extrusion, forging, heat treating, and machining. It is important to understand the relationship between the statistical variations in life and these variables, as well as the change in life distribution due to changes in fatigue loading conditions. The objective of this study was to investigate these relationships in a nickel-base disk superalloy, U720, produced using powder metallurgy processing. Multiple strain-controlled fatigue tests were performed at 538 C (1000 F) at limited sets of test conditions. Analyses were performed to: (1) assess variations of microstructure, mechanical properties, and LCF failure initiation sites as functions of disk processing and loading conditions; and (2) compare mean and minimum fatigue life predictions using different approaches for modeling the data from assorted test conditions. Significant variations in life were observed as functions of the disk processing variables evaluated. However, the lives of all specimens could still be combined and modeled together. The failure initiation sites for tests performed at a strain ratio R(sub epsilon) = epsilon(sub min)/epsilon(sub max) of 0 were different from those in tests at a strain ratio of -1. An approach could still be applied to account for the differences in mean and maximum stresses and strains. This allowed the data in tests of various conditions to be combined for more robust statistical estimates of mean and minimum lives.

  11. Microstructure and magnetic properties of soft magnetic powder cores of amorphous and nanocrystalline alloys

    NASA Astrophysics Data System (ADS)

    Liu, Yapi; Yi, Yide; Shao, Wei; Shao, Yanfang

    2013-03-01

    With the development of modern ferromagnetic technology, soft magnetic powder cores (MPCs) of amorphous and nanocrystalline alloys have been intensively studied for their excellent soft magnetic properties such as high flux density, low coercivity and reduced core loss due to amorphous state and nanocrystalline grains of 10-20 nm dispersed in a residual amorphous matrix. In this paper, the microstructures and soft magnetic properties, i.e., maximum magnetic induction Bm, effective permeability μe, DC-bias properties and volume power losses PCV of MPCs made from amorphous powder of gas atomization and nanocrystalline powder of pulverized melt-spun ribbon were investigated and also compared on the basis of the same level of μe. It is found that μe of both kinds of MPC keeps unchanged up to 1 MHz. The amorphous MPC has lower PCV at lower frequency range, while the nanocrystalline MPC has lower PCV at high frequency range instead. Also, the nanocrystalline MPC has better DC-bias property. Moreover, the DC magnetic properties and the changes of PCV of both MPCs with frequency and flux density are also studied. Furthermore, the electromagnetic characteristics, the microstructures and the mechanisms accounting for these phenomena of both MPCs are also discussed.

  12. Manufacturing of self-passivating tungsten based alloys by different powder metallurgical routes

    NASA Astrophysics Data System (ADS)

    Calvo, A.; Ordás, N.; Iturriza, I.; Pastor, J. Y.; Tejado, E.; Palacios, T.; García-Rosales, C.

    2016-02-01

    Self-passivating tungsten based alloys will provide a major safety advantage compared to pure tungsten when used as first wall armor of future fusion reactors, due to the formation of a protective oxide layer which prevents the formation of volatile and radioactive WO3 in case of a loss of coolant accident with simultaneous air ingress. Bulk WCr10Ti2 alloys were manufactured by two different powder metallurgical routes: (1) mechanical alloying (MA) followed by hot isostatic pressing (HIP) of metallic capsules, and (2) MA, compaction, pressureless sintering in H2 and subsequent HIPing without encapsulation. Both routes resulted in fully dense materials with homogeneous microstructure and grain sizes of 300 nm and 1 μm, respectively. The content of impurities remained unchanged after HIP, but it increased after sintering due to binder residue. It was not possible to produce large samples by route (2) due to difficulties in the uniaxial compaction stage. Flexural strength and fracture toughness measured on samples produced by route (1) revealed a ductile-to-brittle-transition temperature (DBTT) of about 950 °C. The strength increased from room temperature to 800 °C, decreasing significantly in the plastic region. An increase of fracture toughness is observed around the DBTT.

  13. Catalytic activity and selectivity of mechanically alloyed nickel-zirconium and nickel-platinum-zirconium powders

    NASA Astrophysics Data System (ADS)

    Montes, Arvin Joseph

    2001-07-01

    Using a flow reactor, amorphous mechanically alloyed NiZr and NiPtZr powders milled in 1 x 10-6 Torr vacuum were studied as potential catalysts for the NO decomposition and Fischer-Tropsch reactions. A commercial Ni/SiO2-Al2O3 catalyst was tested under the same conditions and used as a standard for comparison. Material characterization of the catalysts in the as-received and after reaction conditions was achieved using B.E.T., CO chemisorption, TGA, XRD, SEM, and TEM. The TOF's of the mechanically alloyed Ni55Zr45 and Ni49PtZr 50 catalysts for the NO decomposition reaction at a reaction temperature of 673 K were two orders of magnitude greater than the commercial Ni/SiO 2-Al2O3 catalyst. The high activity of the mechanically alloyed catalysts for the NO decomposition reaction is believed to be due to an increase in the number of active sites, which occurred when the catalysts were exposed to reaction conditions. For the Fischer-Tropseh reaction, the most significant result was the selectivity of the mechanically alloyed NiZr and NiPtZr towards alkenes, compared to the commercial Ni/SiO2-Al 2O3 catalyst, which did not produce any alkenes. Fischer-Tropsch activity results for both the mechanically alloyed NiZr and NiPtZr catalysts showed the TOF to be an order of magnitude greater than the commercial Ni/SiO 2-Al2O3 catalyst. The high activity of the mechanically alloyed NiZr and NiPtZr catalysts was attributed to a strong metal support interaction between crystalline Ni-containing compounds and ZrOx, which formed during exposure to isothermal reaction conditions. The transformation of the mechanically alloyed catalysts into crystalline Ni/NiZr and ZrO x also affected the selectivity, resulting in a shift towards the production of primarily methane.

  14. Formation of NiAl Intermetallic Compound by Cold Spraying of Ball-Milled Ni/Al Alloy Powder Through Postannealing Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, Qiang; Li, Chang-Jiu; Wang, Xiu-Ru; Ren, Zhi-Liang; Li, Cheng-Xin; Yang, Guan-Jun

    2008-12-01

    Ni/Al alloy powders were synthesized by ball milling of nickel-aluminum powder mixture with a Ni/Al atomic ratio of 1:1. Ni/Al alloy coating was deposited by cold spraying using N2 as accelerating gas. NiAl intermetallic compound was evolved in situ through postspray annealing treatment of cold-sprayed Ni/Al alloy coating. The effect of annealing temperature on the phase transformation behavior from Ni/Al mechanical alloy to intermetallics was investigated. The microstructure of the mechanically alloying Ni/Al powder and NiAl coatings was characterized by scanning electron microscopy and x-ray diffraction analysis. The results show that a dense Ni/Al alloy coating can be successfully deposited by cold spraying using the mechanically alloyed powder as feedstocks. The as-sprayed alloy coating exhibited a laminated microstructure retained from the mechanically alloying powder. The annealing of the subsequent Ni/Al alloy coating at a temperature higher than 850 °C leads to complete transformation from Ni/Al alloy to NiAl intermetallic compound.

  15. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    SciTech Connect

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical

  16. Accelerated Threshold Fatigue Crack Growth Effect-Powder Metallurgy Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Piascik, R. S.; Newman, J. A.

    2002-01-01

    Fatigue crack growth (FCG) research conducted in the near threshold regime has identified a room temperature creep crack growth damage mechanism for a fine grain powder metallurgy (PM) aluminum alloy (8009). At very low (Delta) K, an abrupt acceleration in room temperature FCG rate occurs at high stress ratio (R = K(sub min)/K(sub max)). The near threshold accelerated FCG rates are exacerbated by increased levels of K(sub max) (K(sub max) = 0.4 K(sub IC)). Detailed fractographic analysis correlates accelerated FCG with the formation of crack-tip process zone micro-void damage. Experimental results show that the near threshold and K(sub max) influenced accelerated crack growth is time and temperature dependent.

  17. Neutron diffraction analyses of U-(6-10 wt.%)Mo alloy powders fabricated by centrifugal atomization

    NASA Astrophysics Data System (ADS)

    Park, Jong Man; Ryu, Ho Jin; Kim, Ki Hwan; Lee, Don Bae; Lee, Yoon Sang; Lee, Jeong Soo; Seong, Baek Seok; Kim, Chang Kyu; Cornen, Marilyne

    2010-02-01

    Lattice parameters of U-(6-10 wt.%)Mo alloy powders fabricated by a centrifugal atomization technique were measured by neutron diffraction analyses. A micro-segregation of Mo at cell boundaries was observed in the centrifugally atomized U-Mo alloy powders with varying Mo content. Lattice parameters of gamma phases decrease linearly with the increasing Mo content. By separating the overlapped diffraction peaks from cell boundaries and cell interior, lattice parameters and Mo contents of each region were calculated. The Mo content at cell boundaries is about 2-5 at.% lower than that in the cell interior and the lattice parameters for the cell boundaries are higher than those for the cell interior of the atomized U-Mo powder.

  18. In situ monitoring of corrosion mechanisms and phosphate inhibitor surface deposition during corrosion of zinc-magnesium-aluminium (ZMA) alloys using novel time-lapse microscopy.

    PubMed

    Sullivan, James; Cooze, Nathan; Gallagher, Callum; Lewis, Tom; Prosek, Tomas; Thierry, Dominique

    2015-01-01

    In situ time-lapse optical microscopy was used to examine the microstructural corrosion mechanisms in three zinc-magnesium-aluminium (ZMA) alloy coated steels immersed in 1% NaCl pH 7. Preferential corrosion of MgZn(2) lamellae within the eutectic phases was observed in all the ZMA alloys followed by subsequent dissolution of Zn rich phases. The total extent and rate of corrosion, measured using time-lapse image analysis and scanning vibrating electrode technique (SVET) estimated mass loss, decreased as Mg and Al alloying additions were increased up to a level of 3 wt% Mg and 3.7 wt% Al. This was probably due to the increased presence of MgO and Al(2)O(3) at the alloy surface retarding the kinetics of cathodic oxygen reduction. The addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to 1% NaCl pH 7 had a dramatic influence on the corrosion mechanism for a ZMA with passivation of anodic sites through phosphate precipitation observed using time-lapse image analysis. Intriguing rapid precipitation of filamentous phosphate was also observed and it is postulated that these filaments nucleate and grow due to super saturation effects. Polarisation experiments showed that the addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to the 1% NaCl electrolyte promoted an anodic shift of 50 mV in open circuit potential for the ZMA alloy with a reduction in anodic current of 2.5 orders of magnitude suggesting that it was acting primarily as an anodic inhibitor supporting the inferences from the time-lapse investigations. These phosphate additions resulted in a 98% reduction in estimated mass loss as measured by SVET demonstrating the effectiveness of phosphate inhibitors for this alloy system.

  19. The Influence of Strain Rate Variations on the Appearance of Serrated Yielding in 2024-T3 Al-Clad Aluminium Alloy

    SciTech Connect

    Leacock, Alan G.; McMurray, Robert J.; Brown, D.; Poston, Ken

    2007-04-07

    To avoid failure during the stretch forming process using manual control, machine operators tend to achieve the final form using a stop-start approach. It was observed that when approaching full form, stretcher-strain marks appeared on the surface of the part if the operator stopped and restarted the forming operation. In order to investigate this phenomenon, a series of tensile tests was conducted using two batches of 2024-T3 aluminium alloy. The specimens were tested using several different strain rates, representative of those used on the shop floor. Additional tests were conducted involving a series of pauses under displacement control at differing levels of strain and strain rate. In the uninterrupted tests for the two batches of 2024-T3 material tested, serrated yielding was observed just prior to failure. However for the tests in which there was a pause in displacement, the material consistently exhibited serrated yielding when the crosshead began to move again. These results indicate that the pause provides an opportunity for strain ageing and pinning of the dislocations resulting in serrated yielding of this alloy. In order to avoid serrated yielding, stretch forming operations using 2024-T3 aluminium should be conducted at a constant strain rate without interruption. This also has far reaching implications for those involved in the production and testing of these alloys. The test programme described represents an initial attempt to investigate a phenomenon noted during an industrial forming process and should be extended to analyse the affect of strain path changes on the occurrence of serrated yielding.

  20. Rapidly solidified Fe-6.5%Si alloy powders for high frequency use (abstract)

    NASA Astrophysics Data System (ADS)

    Duk Choi, Seung; Jin Yang, Choong

    1996-04-01

    Fe-(3˜6.5%) Si alloy powders having a high magnetic induction (Bs) and a low core loss value for high frequency use were obtained by an extractive melt spinning as well as a centrifugal atomization technique. Sintered core rings made by the rapidly solidified Fe-6.5% Si powders exhibited the high frequency electromagnetic properties: saturated induction (B8) of 1.23 T, coercivity (Hc) of 9.5 A/m, relative permeability (μa) of 6321, and core loss (W10/50) of 1.27 W/kg from the rings of 1.1 mm thick. The saturated induction values were found to be almost identical to those of nonoriented Fe-3% Si steel sheet and 6.5% Si sheet prepared by the CVD technique. The high frequency core loss values were measured not to be changed much up to 10 kHz (W1/10k=55 W/kg) in applied ac frequency.

  1. Preparing TiNiNb shape memory alloy powders by hydriding-dehydriding process

    NASA Astrophysics Data System (ADS)

    Shao, Yang; Cui, Lishan; Jiang, Xiaohua; Guo, Fangmin; Liu, Yinong; Hao, Shijie

    2016-07-01

    High-quality TiNiNb shape memory alloy (SMA) powders were prepared by hydrogenation of cold-worked TiNiNb SMA wire composed of amorphous and nancrystalline microstructure, by mechanical pulverization and vacuum dehydrogenation. It is revealed that abundant structural defects introduced by cold-work greatly promoted hydrogen diffusion, which significantly decreased hydriding temperature and shortened hydriding time. After hydrogenation, the hydrogenated sample composed of TiNiH and NbH with high brittleness can be easily ground into ultra-fine powers. The TiNiNb powers obtained by following vacuum dehydrogenation exhibit almost the same reversible phase transformation behavior as that of the original TiNiNb SMA before cold-work. Moreover, a TiNiNb part was obtained by hot-pressure sintering the hydrogenated powders, where sintering and dehydrogenation are carried out in one single step. The sintered TiNiNb part shows most the same reversible phase transformation behaviors as that of the original TiNiNb SMA and there is no visible additional brittle phase appearance.

  2. Synthesis of metastable phases in Al-Nb powders by mechanical alloying

    SciTech Connect

    Peng, Z.; Suryanarayana, C.; Froes, F.H. )

    1992-08-15

    Recently there have been many investigations on the synthesis and properties of transition metal trialuminides based on titanium, zirconium, vanadium, niobium and tantalum for use as structural materials in an elevated temperature environment. This interest is due to their high strength-to-density ratios, high melting points and excellent oxidation resistance. Amongst these, niobium trialuminide (NbAl{sub 3}) has a high melting point (1605{degrees} C), possesses adequate oxidation resistance (a result of the formation of a protective alumina over-layer and a density (4.54 g/cc) which is lower than that of advanced Ni{sub 3}Al-based compounds (7.6 g/cc). However, NbAl{sub 3} melts congruently and since it has an extremely limited homogeneity range, it is difficult to ensure that the chemistry falls in this desired narrow range. Further, due to the intrinsic brittleness, niobium aluminide ingots crack during solidification. Some of these problems can be overcome by producing the NbAl{sub 3} compound through the powder metallurgy route. This paper reports on the successful synthesis of homogeneous NbAl{sub 3} and amorphous phases by mechanical alloying starting from elemental powders.

  3. Mechanisms of fatigue crack retardation following single tensile overloads in powder metallurgy aluminum alloys

    NASA Technical Reports Server (NTRS)

    Bray, G. H.; Reynolds, A. P.; Starke, E. A., Jr.

    1992-01-01

    In ingot metallurgy (IM) alloys, the number of delay cycles following a single tensile overload typically increases from a minimum at an intermediate baseline stress intensity range, Delta-K(B), with decreasing Delta-K(B) approaching threshold and increasing Delta-K(B) approaching unstable fracture to produce a characteristic 'U' shaped curve. Two models have been proposed to explain this behavior. One model is based on the interaction between roughness and plasticity-induced closure, while the other model only utilizes plasticity-induced closure. This article examines these models, using experimental results from constant amplitude and single overload fatigue tests performed on two powder metallurgy (PM) aluminum alloys, AL-905XL and AA 8009. The results indicate that the 'U'-shaped curve is primarily due to plasticity-induced closure, and that the plasticity-induced retardation effect is through-thickness in nature, occurring in both the surface and interior regions. However, the retardation effect is greater at the surface, because the increase in plastic strain at the crack tip and overload plastic zone size are larger in the plane-stress surface regions than in the plane-strain interior regions. These results are not entirely consistent with either of the proposed models.

  4. Structural and Phase State of Ti-Nb Alloy at Selective Laser Melting of the Composite Powder

    NASA Astrophysics Data System (ADS)

    Sharkeev, Yu. P.; Eroshenko, A. Yu.; Kovalevskaya, Zh. G.; Saprykin, A. A.; Ibragimov, E. A.; Glukhov, I. A.; Khimich, M. A.; Uvarkin, P. V.; Babakova, E. V.

    2016-07-01

    Phase composition and microstructure of Ti-Nb alloy produced from the composite titanium and niobium powder by selective laser melting (SLM) method were studied in the present research. Ti-Nb alloy produced by SLM is a monolayer and has zones of fine-grained and medium-grained structure with homogenous elemental composition within the range of 36-38 wt.% Nb. Phase state of the alloy corresponds to the main phase of β- solid solution (grain size of 5-7 μm) and non-equilibrium martensite α″-phase (grain size of 0.1-0.7 μm). Grains of the α″-phase are localized along the boundaries of β-phase grains and have a reduced content of niobium. Microhardness of the alloy varies within the range of 4200-5500 MPa.

  5. Modelling of laser cladding of magnesium alloys with pre-placed powders

    NASA Astrophysics Data System (ADS)

    Guo, Li-Feng

    As a surface engineering technique, high-power laser cladding, has shown great potential for improving the corrosion resistance of magnesium alloys. Its main advantage over other processes, is its ability to form relatively thick protective coatings on selected areas where improved properties are desired. It is also a 'clean' process. However, previous research studies have found that in laser cladding of magnesium alloys, the problem of a high degree of dilution cannot be easily overcome. Moreover, in-depth studies using analytical or numerical modelling can rarely be found in the literature for addressing laser cladding with pre-placed powders with the aim of predicting the level of dilution. In the first phase of this study, a simplified thermal model based on the finite element method (FEM) was developed to study the phenomenon of dilution in laser cladding of a magnesium alloy. In the model, the powder bed was treated as a continuum, and a high power continuous wave (CW) laser was employed. The results of the simulations of the FEM model together with those of the statistical analyses showed that although, under normal cladding conditions, a process window can be established for achieving good interfacial bonding between the substrate and the clad coating, a low dilution level was extremely difficult to achieve. This was primarily attributed to the low melting point and the high thermal diffusivity of magnesium as well as the relatively long laser-material interaction time. To overcome the dilution problem, the double-layer cladding technique was explored, and was found to be able to produce low dilution clads with improved corrosion resistance. In considering the improvement of corrosion resistance that can be caused by laser surface modification to magnesium alloys, a comparison was made between the techniques of laser surface melting and laser cladding. The results of the potentiodynamic polarisation tests showed that the improvement obtained from laser

  6. Some preliminary evaluations of black coating on aluminium AA2219 alloy produced by plasma electrolytic oxidation (PEO) process for space applications

    NASA Astrophysics Data System (ADS)

    Shrestha, S.; Merstallinger, A.; Sickert, D.; Dunn, B. D.

    2003-09-01

    This paper describes the results of a study of a black coating produced on aluminium AA2219 alloy using a process that involves creation of a hard ceramic oxide layer on the surface of the alloy by plasma electrolytic oxidation (PEO) known as the 'KERONITE®' process. Coating microstructure has been examined and the coating characteristics such as porosity, hardness, adhesion and phase composition were measured. The thermo-optical properties such as solar absorptance 'as' and normal infrared emittance 'en-IR' of the coating were measured in the 'as-prepared' condition and after environmental exposures to humidity, thermal cycling and UV-radiation in vacuum and to thermal shock. Comparison was made with alternative coatings produced using standard black anodising processes. The study also looked at the cold welding and friction behaviours of the coated alloy in vacuum and in an ambient laboratory environment. Standard spacecraft materials tests were conducted on the coated disc against an AISI 52100 steel ball and also against a coated pin using a pin-on-disc apparatus. Parameters such as friction coefficient and wear depth were measured and the cold welding behaviours were investigated. Test results were compared with the data generated for NiCr plated and anodised coatings. Corrosion performance was assessed using a salt spray exposure test and using an accelerated electrochemical test method. In addition, the study looked at the effect of post coating sealing with a sol-gel solution.

  7. Finite element modelling of shot peening and peen forming processes and characterisation of peened AA2024-T351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Gariepy, Alexandre

    The main purpose of this thesis was to develop and validate finite element (FE) simulation tools for shot peening and peen forming. The specific aim was to achieve quantitatively accurate predictions for both processes and demonstrate the potential of reliable FE modelling for scientific investigation and industrial applications. First, an improved dynamic impact model that takes into account the stochastic nature of shot peening was proposed by carefully studying its dimensions, introducing a dispersion of shot sizes and significantly reducing its computational cost. In addition, cyclic mechanical testing was conducted to define a suitable material constitutive theory for aluminium alloy (AA) 2024-T3/T351 subjected to shot peening. By combining a realistic shot peening model with an appropriate material law, fairly good residual stress predictions were achieved for three different sets of shot peening parameters. Second, an experimental and numerical characterization of AA2024-T351 shot peened with parameters representative of fatigue life improvement applications was conducted. Multiple techniques, such as micro-indentation, residual stress determination and electron backscatter diffraction, were combined to gain a better understanding of the influence of shot peening on the material. The potential uses of finite element simulation to complement experimental data were also studied. The material heterogeneity arising from the random impact sequence was investigated and it was found that the impact modelling methodology could provide useful information on such heterogeneities. Third, a novel peen forming simulation methodology was introduced. The impact model provided the necessary input data as part of a multiscale approach. Numerically calculated unbalanced induced stress profiles were input into shell elements and the deformed shape after peen forming was computed as a springback analysis. In addition, a simple interpolation method was proposed to model the

  8. Processing condition for the development of cube texture in Ni and Ni alloy tapes fabricated by powder metallurgy process

    NASA Astrophysics Data System (ADS)

    Ji, Bong Ki; Lee, Dong-Wook; Kim, Min-Woo; Jun, Byung-Hyuk; Park, Pyeong Yeal; Jung, Kyu-Dong; Kim, Chan-Joong

    2004-10-01

    Bi-axially textured Ni, Ni-W (1, 3 and 5 at.%) and Ni-Cu alloy tapes for YBCO coated conductors were fabricated by powder metallurgy process including powder compaction, cold isostatic pressing, cold rolling and recrystallization heat treatment. The rod-like Ni and Ni alloy compacts were sintered at 1100 °C for 6 h in 96% Ar-4% H 2 atmosphere. The sintered Ni and Ni-W rods were successfully cold-rolled into thin tapes of 80-100 μm thickness with 5% reduction at each path, but the Ni-Cu alloy rods with Cu content less than 20 at.% were made into tapes. The Ni and Ni alloy tapes were heat-treated at 800-1200 °C for the development of cube texture. The good (2 0 0) texture was obtained for both Ni and Ni-W alloy tapes, while it was obtained only for the Ni-Cu tapes with low Cu contents. The W and Cu addition to Ni improved the mechanical properties by solid solution hardening. Critical current density ( Jc) of YBCO film deposited on the CeO 2/YSZ/CeO 2(CYC)/Ni template was 0.25 MA/cm 2 at 77 K and self-field.

  9. Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, P. J.; Lederich, R. J.; Oneal, J. E.; Pao, P. S.

    1985-01-01

    The effects of alloy chemistry and particulate morphology on consolidation behavior and consolidated product properties in rapid solidification processed, powder-metallurgical Al-3Li-1.5Cu-1Mg-0.5Co-0.2Zr and Al-4.4Cu-1.5Mg-Fe-Ni-0.2Zr extrusions and forgings were studied. Microstructures and mechanical properties of both alloys are largely unaffected by particulate production method (vacuum atomization, ultrasonic atomization, or twin-roller quenching) and by particulate solidification rates between 1000 and 100,000 K/s. Consolidation processing by canning, cold compaction, degassing, and hot extrusion is sufficient to yield mechanical properties in the non-Li-containing alloy extrusions which are similar to those of 7075-Al, but ductilities and fracture toughnesses are inferior owing to poor interparticle bonding caused by lack of a vacuum-hot-pressing step during consolidation. Mechanical properties of extrusions are superior to those of forgings owing to the stronger textures produced by the more severe hot working during extrusion. The effects on mechanical properties of dispersoid size and volume fraction, substructural refinement, solid solution strengthening by Mg, and precipitate size and distribution are elucidated for both alloy types.

  10. A 3D printed superconducting aluminium microwave cavity

    NASA Astrophysics Data System (ADS)

    Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Sercombe, Timothy B.; Tobar, Michael E.

    2016-07-01

    3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

  11. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    PubMed

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  12. A Novel Powder Metallurgy Processing Approach to Prepare Fine-Grained Cu-Al-Ni Shape-Memory Alloy Strips from Elemental Powders

    NASA Astrophysics Data System (ADS)

    Vajpai, S. K.; Dube, R. K.; Chatterjee, P.; Sangal, S.

    2012-07-01

    The current work describes the experimental results related to the successful preparation of fine-grained, Cu-Al-Ni, high-temperature shape-memory alloy (SMA) strips from elemental Cu, Al, and Ni powders via a novel powder metallurgy (P/M) processing approach. This route consists of short time period ball milling of elemental powder mixture, preform preparation from milled powder, sintering of preforms, hot-densification rolling of unsheathed sintered powder preforms under protective atmosphere, and postconsolidation homogenization treatment of the hot-rolled strips. It has been shown that it is possible to prepare chemically homogeneous Cu-Al-Ni SMA strips consisting of equiaxed grains of average size approximately 6 μm via the current processing approach. It also has been shown that fine-grained microstructure in the finished Cu-Al-Ni SMA strips resulted from the pinning effect of nanosized alumina particles present on the grain boundaries. The finished SMA strips were almost fully martensitic in nature, consisting of a mixture of β1^' } - and γ1^' } -type martensites. The Cu-Al-Ni SMA strips had 677 MPa average fracture strength, coupled with 13 pct average fracture strain. The fractured surfaces of the specimens exhibited primarily dimpled ductile type of fracture, together with some transgranular mode of fracture. The Cu-Al-Ni strips exhibited an almost 100 pct one-way shape recovery after bending followed by unconstrained heating at 1, 2, and 4 pct applied deformation prestrain. The two-way shape-memory strain was found approximately 0.35 pct after 15 training cycles at 4 pct applied training prestrain.

  13. Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Gabb, T. P.; Yamada, Y.; Ghosn, L. J.; Jayaraman, N.

    2012-01-01

    A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

  14. Grip for fatigue testing pure aluminium

    NASA Astrophysics Data System (ADS)

    Lehmann, P.; Yuan, G. S.; Hartwig, K. T.

    A simple method of clamping pure aluminium for fatigue tests at cryogenic temperatures is described. Easily machined cylindrical specimens are aligned and held firmly by collet grips that counteract sample shrinkage during cooldown. Specimens are quickly mounted and removed after testing without distortion or thermal treatment 99.999% aluminium, aluminium alloys and copper were gripped successfully through tens of thousands of fully reversed tension-compression cycles at 295, 77 and 4.2 K.

  15. Stacking faults and structural characterization of mechanically alloyed Ni50Cu10(Fe2B)10P30 powders

    NASA Astrophysics Data System (ADS)

    Slimi, M.; Azabou, M.; Escoda, L.; Suñol, J. J.; Khitouni, M.

    2015-04-01

    The nanocrystalline NiCu(Fe2B)P alloy was prepared by mechanically alloying of the elemental powders in a high-energy ball mill under argon atmosphere. The transformations occurring in the material during milling were studied by X-ray diffraction. Microstructure parameters, such as crystallite size, microstrains, stacking faults probability, and dislocations density were determined from the Rietveld refinement of the X-ray diffraction patterns. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. On further milling (40h), a nanocrystalline matrix, where nanocrystalline Fcc-Ni(Cu, Fe, P), Fe2B and Bcc-Fe(B) phases were embedded, was obtained. The phase transformations are related to the increase of dislocation and accumulation of stacking faults. The nanostructure formation caused by mechanical alloying are commonly attributed to the generation and movement of dislocations.

  16. Shape memory characteristics and mechanical properties of powder metallurgy processed Ti50Ni40Cu10 alloy.

    PubMed

    Kim, Yeon-Wook

    2014-10-01

    Ti-Ni-Cu alloy powders were prepared by gas atomization and porous bulk specimens were fabricated by spark plasma sintering (SPS). The microstructure of as-solidified powders exhibited a cellular structure and they contained a high density of nano-sized porosities which were located in the intercellular regions. XRD analysis showed that one-step martensitic transformation of B2-B19 occurred in all alloy powders and SPS specimens. When the martensitic transformation start temperature (M(s)) and austenite transformation finish temperature (A(f)) were determined in order to analyze the dependence of powder size on transformation temperatures, the M(s) increased slightly from -17.5 degrees C to - 14.6 degrees C as increasing the powder size ranging from between 25 and 50 μm to ranging between 100 and 150 μm. However, the M(s) and A(f) of the as-atomized powders is much smaller than those of SPS specimens and the M(s) of porous specimen was about 10.9 degrees C. Loading-unloading compressive tests were carried out to investigate the mechanical properties of porous Ti-Ni-Cu specimen. The specimen was compressed to the strain of 6% at a temperature higher than A,. After unloading, the residual strain was 2.1%. After the compressed specimen was heated to 60 degrees C and held for 30 minutes and then cooled to room temperature, the changes in the length of the specimens were measured. Then it was found that the recovered strain ascribed to shape memory effect was 1.5%. PMID:25942923

  17. Shape memory characteristics and mechanical properties of powder metallurgy processed Ti50Ni40Cu10 alloy.

    PubMed

    Kim, Yeon-Wook

    2014-10-01

    Ti-Ni-Cu alloy powders were prepared by gas atomization and porous bulk specimens were fabricated by spark plasma sintering (SPS). The microstructure of as-solidified powders exhibited a cellular structure and they contained a high density of nano-sized porosities which were located in the intercellular regions. XRD analysis showed that one-step martensitic transformation of B2-B19 occurred in all alloy powders and SPS specimens. When the martensitic transformation start temperature (M(s)) and austenite transformation finish temperature (A(f)) were determined in order to analyze the dependence of powder size on transformation temperatures, the M(s) increased slightly from -17.5 degrees C to - 14.6 degrees C as increasing the powder size ranging from between 25 and 50 μm to ranging between 100 and 150 μm. However, the M(s) and A(f) of the as-atomized powders is much smaller than those of SPS specimens and the M(s) of porous specimen was about 10.9 degrees C. Loading-unloading compressive tests were carried out to investigate the mechanical properties of porous Ti-Ni-Cu specimen. The specimen was compressed to the strain of 6% at a temperature higher than A,. After unloading, the residual strain was 2.1%. After the compressed specimen was heated to 60 degrees C and held for 30 minutes and then cooled to room temperature, the changes in the length of the specimens were measured. Then it was found that the recovered strain ascribed to shape memory effect was 1.5%.

  18. The effect of surface pre-conditioning treatments on the local composition of Zr-based conversion coatings formed on aluminium alloys

    NASA Astrophysics Data System (ADS)

    Cerezo, J.; Vandendael, I.; Posner, R.; de Wit, J. H. W.; Mol, J. M. C.; Terryn, H.

    2016-03-01

    This study investigates the effect of different alkaline, acidic and thermal pre-conditioning treatments applied to different Al alloy surfaces. The obtained results are compared to the characteristics of Zr-based conversion coatings that were subsequently generated on top of these substrates. Focus is laid on typical elemental distributions on the sample surfaces, in particular on the amount of precipitated functional additives such as Cu species that are present in the substrate matrix as well as in the conversion bath solutions. To this aim, Field Emission Auger Electron spectra, depth profiles and surface maps with superior local resolution were acquired and compared to scanning electron microscopy images of the sample. The results show how de-alloying processes, which occur at and around intermetallic particles in the Al matrix during typical industrial alkaline or acidic cleaning procedures, provide a significant source of crystallization cores for any following coating processes. This is in particular due for Cu-species, as the resulting local Cu structures on the surface strongly affect the film formation and compositions of state-of-the-art Zr-based films. The findings are highly relevant for industrial treatments of aluminium surfaces, especially for those that undergo corrosion protection and painting process steps prior to usage.

  19. Electro-explosive alloying of VT6 alloy surface by boron carbide powder with the subsequent electron-beam treatment

    NASA Astrophysics Data System (ADS)

    Romanov, D. A.; Raykov, S. V.; Gromov, V. E.; Ivanov, Yu F.

    2015-11-01

    The formation of electro-explosive alloying zone with the thickness up to 50 μm has been revealed. It has been shown that it has a gradient structure, characterized by the decrease of carbon and boron concentration with the increase of the distance up to the treatment surface. The subsequent electron-beam treatment of alloying zone leads to flattening of alloying surface relief and is accompanied by the formation of a multilevel structure at the depth up to 30 μm, characterized by the interchange of some layers with a different level of alloying, having structure of a submicro- and nanoscale level.

  20. Characterization of Nanostructured NbSi2 Intermetallic Coatings Obtained by Plasma Spraying of Mechanically Alloyed Powders

    NASA Astrophysics Data System (ADS)

    Yazdani, Zohreh; Karimzadeh, Fathallah; Abbasi, Mohammad-Hasan

    2015-08-01

    Nanostructured NbSi2 powders plasma sprayed on to Ti-6Al-4V substrates were characterized in this research. After preparation of the nanostructured NbSi2 powders by mechanical alloying of an Nb-Si powder mixture, agglomeration was performed to obtain a particle size suitable for spraying. The agglomerated powders were then sprayed by atmospheric plasma spraying. Structural transformation of the powders and morphological and mechanical changes of the coatings were examined by use of x-ray diffraction analysis, scanning electron microscopy, energy dispersive spectroscopy, and microhardness testing. During milling, NbSi2 intermetallic with a grain size of approximately 15 nm was gradually formed. After plasma spraying, a coating of hardness 550 ± 8 HV with a uniform nanocrystalline structure, low oxide content, low porosity, and a good adhesion to the substrate was obtained. No phase change occurred after spraying and the NbSi2 compound remained nanostructured with a grain size of approximately 82 nm.

  1. The prophylactic reduction of aluminium intake.

    PubMed

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail. PMID:6337934

  2. Effect of heat treatment on microstructures and mechanical properties of a Ti-6Al-4V alloy rod prepared by powder compact extrusion

    NASA Astrophysics Data System (ADS)

    Yang, Fei; Gabbitas, Brian

    2015-03-01

    In this paper, Ti-6Al-4V alloy rods were manufactured by the powder compact extrusion of a powder mixture of hydride-dehydride (HDH) titanium powder, elemental aluminum powder and master alloy powder. Extrusions were carried out at 1300°C and with a holding time of 5 min in an argon atmosphere. The effects of different heat treatments (HT1: 960°C/1 h, water quenching, HT2: 960°C/1 h, water quenching + 500°C/6 h, air cooling, HT3: 850°C/2 h, furnace cooling to 540°C, then air cooling) on the microstructure and mechanical properties of as-extruded Ti-6Al-4V alloy rods were investigated. The results showed that a homogeneous microstructure, composed of a lamellar structure with a grain size range of 40-60 μm, was produced by powder compact extrusion of a powder mixture. The mechanical properties achieved were an ultimate tensile strength (UTS) of 1254 MPa, a yield strength (YS) of 1216 MPa and 8% ductility. After quenching at 960°C and with a holding time of 1 h, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were increased to 1324 MPa and 1290 MPa, and the ductility was increased to 12%. After HT2, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were significantly increased to 1436 MPa and 1400 MPa, but the ductility decreased to 4%. After HT3, the mechanical properties of the heat treated Ti-6Al-4V alloy rod were slightly decreased to give a UTS of 1213 MPa and a YS of 1180 MPa, with an increase in ductility to 11%. The microstructural changes of as-extruded Ti-6Al-4V alloy rods were also investigated for the different heat treatments.

  3. Hydrogen generation from ammonia borane and water through the combustion reactions with mechanically alloyed Al/Mg powder

    NASA Astrophysics Data System (ADS)

    Rodriguez, Daniel

    Finding and developing a safe and effective method for hydrogen storage is integral to its use as an alternative source of energy. The goal of the studies described in this thesis was to investigate the feasibility of developing combustible hydrogen-generating compositions based on ammonia borane and novel energetic materials such as nanocomposite and mechanically alloyed reactive materials, recently obtained by Prof. Edward Dreizin's team at the New Jersey Institute of Technology (NJIT). Such compositions could be stored for long time and release hydrogen on demand, upon ignition. The first phase of the research included thermodynamic calculations for combustion of ammonia borane with various reactive materials obtained at NJIT. The second phase involved experiments with compositions that appeared to be promising based on thermodynamic calculations. An experimental setup with laser ignition of mixtures was developed for these experiments. As a result of these tests, further work was focused on mixtures of ammonia borane, gelled water, and mechanically alloyed Al/Mg powder. The last part of the research revealed the reaction mechanisms during combustion of these mixtures. For this purpose, isotopic tests, involving use of heavy water and mass-spectroscopy of gaseous combustion products, were conducted. The results of the present work indicate that combustible mixtures of ammonia borane, water, and mechanically alloyed Al/Mg powder are promising for the development of hydrogen generators that release large amounts of hydrogen upon ignition.

  4. A study of the method of making dental prosthetic appliances by sintered titanium alloys: effect of copper powder content on properties of sintered titanium alloy.

    PubMed

    Oda, Y; Nakanishi, K; Sumii, T

    1990-02-01

    The effects of added copper powder to the properties of the sintered titanium alloys were investigated by measuring the compressive strength and densities of the green and sintered compacts, the thermal expansion curves and dimensional changes in the sintered compacts, and the accuracy of the crown-type restorations. The compressive strengths of green compacts ranged from 55 to 75 MPa. The expansion of green compacts increased with increased copper content. The sintered density was lower than the green density. The compressive yield strength of sintered compacts ranged from 260 MPa to 410 MPa. The sintered compacts expanded from 0.35% to 1.03% and the expansion increased with increased copper content. The dimensional accuracy of crown-type restorations showed the same dimensional change tendencies as did the sintered compacts. These results showed that the fit and the strength of sintered titanium alloy restorations could be improved.

  5. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock

    SciTech Connect

    Joshi, Vineet V.; Lavender, Curt; Moxon, Vladimir; Duz, Vlad; Nyberg, Eric; Weil, K. Scott

    2012-09-25

    Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.

  6. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    NASA Technical Reports Server (NTRS)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  7. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  8. Modeling the Constitutive Relationship of Powder Metallurgy Ti-47Al-2Nb-2Cr Alloy During Hot Deformation

    NASA Astrophysics Data System (ADS)

    Sun, Yu; Hu, Lianxi; Ren, Junshuai

    2015-03-01

    In the present work, the isothermal compression tests of PM alloy Ti-47Al-2Nb-2Cr were carried out in the temperature range of 950-1200 °C. A Gleeble 1500D thermosimulation machine was used, and samples were tested at strain rates ranging from 10-3 to 10-1 s-1. Based on the obtained flow stress curves, the hot deformation behavior was presented. The constitutive relationship of powder metallurgy (PM) Ti-47Al-2Nb-2Cr alloy was developed using an Arrhenius-type constitutive model that involves strain compensation in addition to an artificial neural network model. The accuracy and reliability of the developed models were quantified in terms of statistical parameters such as correlation coefficient and absolute value of relative error. It was found that deformation temperature and strain rate have obvious effects on the flow characteristics, and the flow stress increases with the increasing strain rate and the decreasing temperature. Moreover, the proposed models possess excellent prediction capability of flow stresses for the present alloy during hot deformation. Compared with the traditional Arrhenius-type model, the backpropagation neural network model is more accurate when presenting the isothermal compressing deformation behavior at elevated temperatures for PM Ti-47Al-2Nb-2Cr alloy.

  9. Laser cladding of a Mg based Mg-Gd-Y-Zr alloy with Al-Si powders

    NASA Astrophysics Data System (ADS)

    Chen, Erlei; Zhang, Kemin; Zou, Jianxin

    2016-03-01

    In the present work, a Mg based Mg-Gd-Y-Zr alloy was subjected to laser cladding with Al-Si powders at different laser scanning speeds in order to improve its surface properties. It is observed that the laser clad layer mainly contains Mg2Si, Mg17Al12 and Al2(Gd,Y) phases distributed in the Mg matrix. The depth of the laser clad layer increases with decreasing the scanning speed. The clad layer has graded microstructures and compositions. Both the volume fraction and size of Mg2Si, Mg17Al12 and Al2(Gd,Y) phases decreases with the increasing depth. Due to the formation of these hardening phases, the hardness of clad layer reached a maximum value of HV440 when the laser scanning speed is 2 mm/s, more than 5 times of the substrate (HV75). Besides, the corrosion properties of the untreated and laser treated samples were all measured in a NaCl (3.5 wt.%) aqueous solution. The corrosion potential was increased from -1.77 V for the untreated alloy to -1.13 V for the laser clad alloy with scanning rate of 2 mm/s, while the corrosion current density was reduced from 2.10 × 10-5 A cm-2 to 1.64 × 10-6 A cm-2. The results show that laser cladding is an efficient method to improve surface properties of Mg-Rare earth alloys.

  10. Mechanical properties of NiAl-Y2O3-based powdered alloys produced by directional recrystallization

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Skachkov, O. A.; Drozdov, A. A.; Morozov, A. E.; Pozharov, S. I.

    2014-03-01

    The mechanical properties of NiAl-Y2O3-based powdered composite alloys (0.5-7.5 vol %), including those with an NiAl intermetallic matrix alloyed with 0.5 wt % Fe and 0.1 wt % La have been studied. Structures with various aspect ratios (AR, the ratio of the grain length to the grain diameter) are formed using deformation and subsequent annealing. A combination of the optimum amount of strengthening phase (2.5 vol % Y2O3) and a quasi-single-crystalline structure with a sharp axial texture with the (100) main orientation and AR ≈ 20-40 provides the maximum short-term strength and life at temperatures up to 1400-1500°C. An NiAl-Y2O3 alloy (2.5 vol %) has the best strength properties among all known nickel superalloys at temperatures higher than 1200°C and can operate under moderate loads at temperatures higher than the working temperatures of nickel superalloys (by 100-400°C) and their melting points. Additional alloying with 10 wt % Co and 2 wt % Nb makes it possible to increase the ultimate tensile strength of an intermetallic NiAl matrix at 1100°C by a factor of 1.3-1.4.

  11. Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

    SciTech Connect

    Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

    2013-12-15

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al{sub 6}Mn- and/or Al{sub 6}(Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al{sub 3}Sc particles formation and/or coarsening and that of the Al{sub 6}Mn and/or Al{sub 6}(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al{sub 3}Sc-phase and the Al{sub 6}Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle

  12. An analysis of microband orientation in a commercial purity aluminium alloy subjected to forward and reverse torsion using Electron Backscatter Diffraction (EBSD).

    PubMed

    Lopez-Pedrosa, M; Wynne, B P; Rainforth, W M

    2006-05-01

    High-resolution electron backscatter diffraction has been used to study the effects of strain reversal on the evolution of microbands in commercial purity aluminium alloy AA1200. Deformation was carried out using two equal steps of forward/forward or forward/reverse torsion at a temperature of 300 degrees C and strain rate of 1 s(-1) to a total equivalent tensile strain of 0.5. In both cases, microbands were found in the majority of grains examined with many having microband walls with more than one orientation. For the forward/forward condition, the microband clusters were centred around -20 degrees and +45 degrees to the equivalent tensile stress axis, whereas for material subjected to a strain reversal, the clusters were at -65 degrees and -45 degrees . There was no evidence of microbands that were formed in the forward deformation step in the reversed material, which would suggest that a strain of 0.25 is sufficient to dissolve any microstructure history generated by the first step. Furthermore, the microbands within the strain-reversed material had a reduction in misorientation compared with the lineally strained material, suggesting that these microbands only formed at the onset of the second deformation step. This confirms that microband formation is complex and sensitive to strain path; however, it is still unclear to what extent microband formation is dependent on strain path history compared with the instantaneous deformation mode. PMID:16774518

  13. A new titanium based alloy Ti-27Nb-13Zr produced by powder metallurgy with biomimetic coating for use as a biomaterial.

    PubMed

    Mendes, Marcio W D; Ágreda, Carola G; Bressiani, Ana H A; Bressiani, José C

    2016-06-01

    Titanium alloys are widely used in biomedical applications due to their excellent properties such as high strength, good corrosion resistance and biocompatibility. Titanium alloys with alloying elements such as Nb and Zr are biocompatible and have Young's modulus close to that of human bone. To increase the bioactivity of titanium alloy surfaces is used chemical treatment with NaOH followed by immersion in simulated body fluid (SBF). The purpose of this study was to produce the alloy Ti-27Nb-13Zr with low Young's modulus by powder metallurgy using powders produced by the HDH process. The formation of biomimetic coatings on samples immersed in SBF for 3, 7, 11 and 15 days was evaluated. Characterization of the coating was performed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and scanning electron microscope. The microstructure and composition of the alloy were determined using SEM and XRD, while the mechanical properties were evaluated by determining the elastic modulus and the Vickers microhardness. The sintered alloys were composed of α and β phases, equiaxed grains and with density around 97.8% of its theoretical density. The Vickers microhardness and elasticity modulus of the alloy were determined and their values indicate that this alloy can be used as a biomaterial. Analysis of the coating revealed the presence of calcium phosphate layers on samples immersed for >3 days in the SBF solution. PMID:27040264

  14. A new titanium based alloy Ti-27Nb-13Zr produced by powder metallurgy with biomimetic coating for use as a biomaterial.

    PubMed

    Mendes, Marcio W D; Ágreda, Carola G; Bressiani, Ana H A; Bressiani, José C

    2016-06-01

    Titanium alloys are widely used in biomedical applications due to their excellent properties such as high strength, good corrosion resistance and biocompatibility. Titanium alloys with alloying elements such as Nb and Zr are biocompatible and have Young's modulus close to that of human bone. To increase the bioactivity of titanium alloy surfaces is used chemical treatment with NaOH followed by immersion in simulated body fluid (SBF). The purpose of this study was to produce the alloy Ti-27Nb-13Zr with low Young's modulus by powder metallurgy using powders produced by the HDH process. The formation of biomimetic coatings on samples immersed in SBF for 3, 7, 11 and 15 days was evaluated. Characterization of the coating was performed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and scanning electron microscope. The microstructure and composition of the alloy were determined using SEM and XRD, while the mechanical properties were evaluated by determining the elastic modulus and the Vickers microhardness. The sintered alloys were composed of α and β phases, equiaxed grains and with density around 97.8% of its theoretical density. The Vickers microhardness and elasticity modulus of the alloy were determined and their values indicate that this alloy can be used as a biomaterial. Analysis of the coating revealed the presence of calcium phosphate layers on samples immersed for >3 days in the SBF solution.

  15. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  16. Effects of Cr and B Contents on Volume Fraction of (Cr,Fe)2B and Hardness in Fe-Based Alloys Used for Powder Injection Molding

    NASA Astrophysics Data System (ADS)

    Do, Jeonghyeon; Lee, Hyuk-Joong; Jeon, Changwoo; Ha, Dae Jin; Kim, Choongnyun Paul; Lee, Byeong-Joo; Lee, Sunghak; Shin, Yang Su

    2012-07-01

    In the current study, Fe-based alloys were used for powder injection molding (PIM) parts with various qualities and hardness ranges by varying chemical compositions according to thermodynamically calculated phase diagrams. Their microstructure and hardness values were analyzed and compared with those of the PIM specimens made from conventional Fe-based alloy powders or stainless steel powders. The Cr-to-B ratio ( X Cr/ X B) and the sum of Fe, Cr, and B content ( X Fe+ X Cr+ X B) were varied to design nine Fe-based alloy compositions based on the composition of Armacor "M" alloy powders (Liquidmetal Technologies, Lake Forest, CA). According to the microstructural analysis results of the cast and heat-treated Fe-based alloys, large amounts of (Cr,Fe)2B were formed in the tempered martensite matrix. The volume fraction of (Cr,Fe)2B was varied from 42 pct to 91 pct with alloy compositions, and these results were well matched with the thermodynamically calculated volume fractions of (Cr,Fe)2B. The hardness of the fabricated alloys was varied from 300 VHN to 1600 VHN with alloy compositions, and this value increased linearly with the increasing volume fraction of (Cr,Fe)2B. From the correlation data between the volume fraction of (Cr,Fe)2B and hardness, the high-temperature equilibrium phase diagram, which could be used for the design of Fe-based alloys with various fractions and hardness values of (Cr,Fe)2B, was made.

  17. Causal Factors of Weld Porosity in Gas Tungsten Arc Welding of Powder Metallurgy Produced Titanium Alloys

    SciTech Connect

    Muth, Thomas R; Yamamoto, Yukinori; Frederick, David Alan; Contescu, Cristian I; Chen, Wei; Lim, Yong Chae; Peter, William H; Feng, Zhili

    2013-01-01

    ORNL undertook an investigation using gas tungsten arc (GTA) welding on consolidated powder metallurgy (PM) titanium (Ti) plate, to identify the causal factors behind observed porosity in fusion welding. Tramp element compounds of sodium and magnesium, residual from the metallothermic reduction of titanium chloride used to produce the titanium, were remnant in the starting powder and were identified as gas forming species. PM-titanium made from revert scrap where sodium and magnesium were absent, showed fusion weld porosity, although to a lesser degree. We show that porosity was attributable to hydrogen from adsorbed water on the surface of the powders prior to consolidation. The removal / minimization of both adsorbed water on the surface of titanium powder and the residues from the reduction process prior to consolidation of titanium powders, are critical to achieve equivalent fusion welding success similar to that seen in wrought titanium produced via the Kroll process.

  18. The Effect of Cu and Ge Additions on Strength and Precipitation in a lean 6xxx Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Mørtsell, E. A.; Marioara, C. D.; Andersen, S. J.; Røyset, J.; Reiso, O.; Holmestad, R.

    2015-10-01

    It has been demonstrated that the strength loss in a lean Al-Mg-Si alloy due to solute reduction could be compensated by back-adding a lower at % of Ge and Cu. Nanosized precipitate needles which are the main cause of strength in these alloys, and material hardness has been correlated to parameters quantified by TEM. It was found that additions of Ge and Cu strongly affect the precipitation process by increasing precipitate density and reducing precipitate size. Investigations of precipitate atomic structure by HAADF-STEM indicated that they contain mixed areas of known phases and disordered regions. A hexagonal Si/Ge-network was found to be present in all precipitate cross sections.

  19. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    NASA Astrophysics Data System (ADS)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  20. The influence of laser alloying on the structure and mechanical properties of AlMg5Si2Mn surface layers

    NASA Astrophysics Data System (ADS)

    Pakieła, W.; Tański, T.; Brytan, Z.; Labisz, K.

    2016-04-01

    The goal of this paper was focused on investigation of microstructure and properties of surface layer produced during laser surface treatment of aluminium alloy by high-power fibre laser. The performed laser treatment involves remelting and feeding of Inconel 625 powder into the aluminium surface. As a base metal was used aluminium alloy AlMg5Si2Mn. The Inconel powder was injected into the melt pool and delivered by a vacuum feeder at a constant rate of 4.5 g/min. The size of Inconel alloying powder was in the range 60-130 µm. In order to remelt the aluminium alloy surface, the fibre laser of 3 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 m/min. Based on performed investigations, it was possible to obtain the layer consisting of heat-affected zone, transition zone and remelted zone, without cracks and defects having much higher hardness value compared to the non-alloyed material.

  1. Effect of casting/mould interfacial heat transfer during solidification of aluminium alloys cast in CO2-sand mould

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. N.; Radhakrishna, D. K.

    2011-06-01

    The ability of heat to flow across the casting and through the interface from the casting to the mold directly affects the evolution of solidification and plays a notable role in determining the freezing conditions within the casting, mainly in foundry systems of high thermal diffusivity such as chill castings. An experimental procedure has been utilized to measure the formation process of an interfacial gap and metal-mould interfacial movement during solidification of hollow cylindrical castings of Al-4.5 % Cu alloy cast in CO2-sand mould. Heat flow between the casting and the mould during solidification of Al-4.5 % Cu alloy in CO2-sand mould was assessed using an inverse modeling technique. The analysis yielded the interfacial heat flux ( q), heat transfer coefficient ( h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalized with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was to estimate the heat flux transients during solidification of Al-4.5 % Cu alloy cast in CO2-sand moulds.

  2. Initial stage densification during spark plasma sintering of Fe-based amorphous alloy powder: Analysis of viscous flow

    NASA Astrophysics Data System (ADS)

    Paul, Tanaji; Harimkar, Sandip P.

    2016-10-01

    Understanding the mechanism of densification of amorphous alloy powders is important for determining the parameters during sintering of these materials. In this paper, we report on the analysis of densification of Fe48Cr15Mo14Y2C15B6 amorphous alloy powder during spark plasma sintering. Sintering up to 1000 °C resulted in two clearly distinguishable stages of densification: stage I from 320 °C to 740 °C and stage II from 830 °C to 1000 °C. The maximum densification rate during stage I was attained at 585 °C up to which the sample remained fully amorphous. During the entire stage II, the sample was fully crystalline, and the maximum densification rate attained at 935 °C was much lower than that observed during stage I. Viscous flow during stage I was analyzed, yielding an estimate of the activation energy to be 94.0 ± 0.2 kJ mol-1 in the temperature range from 525 °C to 580 °C.

  3. Effect of process control agent on the porous structure and mechanical properties of a biomedical Ti-Sn-Nb alloy produced by powder metallurgy.

    PubMed

    Nouri, A; Hodgson, P D; Wen, C E

    2010-04-01

    The influence of different amounts and types of process control agent (PCA), i.e., stearic acid and ethylene bis-stearamide, on the porous structure and mechanical properties of a biomedical Ti-16Sn-4Nb (wt.%) alloy was investigated. Alloy synthesis was performed on elemental metal powders using high-energy ball milling for 5h. Results indicated that varying the PCA content during ball milling led to a drastic change in morphology and particle-size distribution of the ball-milled powders. Porous titanium alloy samples sintered from the powders ball milled with the addition of various amounts of PCA also revealed different pore morphology and porosity. The Vickers hardness of the sintered titanium alloy samples exhibited a considerable increase with increasing PCA content. Moreover, the addition of larger amounts of PCA in the powder mixture resulted in a significant increase in the elastic modulus and peak stress for the sintered porous titanium alloy samples under compression. It should also be mentioned that the addition of PCA introduced contamination (mainly carbon and oxygen) into the sintered porous product.

  4. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy

    PubMed Central

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M.; Borbély, András

    2016-01-01

    The grain structure of an Al–0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques. PMID:26870379

  5. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    PubMed

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques.

  6. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    PubMed

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques. PMID:26870379

  7. Parameter Design in Fusion Welding of AA 6061 Aluminium Alloy using Desirability Grey Relational Analysis (DGRA) Method

    NASA Astrophysics Data System (ADS)

    Adalarasan, R.; Santhanakumar, M.

    2015-01-01

    In the present work, yield strength, ultimate strength and micro-hardness of the lap joints formed with Al 6061 alloy sheets by using the processes of Tungsten Inert Gas (TIG) welding and Metal Inert Gas (MIG) welding were studied for various combinations of the welding parameters. The parameters taken for study include welding current, voltage, welding speed and inert gas flow rate. Taguchi's L9 orthogonal array was used to conduct the experiments and an integrated technique of desirability grey relational analysis was disclosed for optimizing the welding parameters. The ignored robustness in desirability approach is compensated by the grey relational approach to predict the optimal setting of input parameters for the TIG and MIG welding processes which were validated through the confirmation experiments.

  8. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    NASA Technical Reports Server (NTRS)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  9. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-08-05

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of ternary mixtures consisting of: Ni powder, Cu powder, and Al powder, Ni powder, Cr powder, and Al powder; Ni powder, W powder and Al powder; Ni powder, V powder, and Al powder; Ni powder, Mo powder, and Al powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  10. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    DOE PAGESBeta

    Nlebedim, I. C.; Ucar, Huseyin; Hatter, Christine B.; McCallum, R. W.; McCall, Scott K.; Kramer, M. J.; Paranthaman, M. Parans

    2016-08-30

    We presented some considerations for achieving high degree of alignment in polymer bonded permanent magnets via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. Moreover, the thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees withmore » an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Finally, manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths.« less

  11. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    NASA Astrophysics Data System (ADS)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  12. Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.

    1987-01-01

    The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

  13. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology

    NASA Astrophysics Data System (ADS)

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-01

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm2, and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p+-n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  14. The corrosion protection of AA2024-T3 aluminium alloy by leaching of lithium-containing salts from organic coatings.

    PubMed

    Visser, Peter; Liu, Yanwen; Zhou, Xiaorong; Hashimoto, Teruo; Thompson, George E; Lyon, Stuart B; van der Ven, Leendert G J; Mol, Arjan J M C; Terryn, Herman A

    2015-01-01

    Lithium carbonate and lithium oxalate were incorporated as leachable corrosion inhibitors in model organic coatings for the protection of AA2024-T3. The coated samples were artificially damaged with a scribe. It was found that the lithium-salts are able to leach from the organic coating and form a protective layer in the scribe on AA2024-T3 under neutral salt spray conditions. The present paper shows the first observation and analysis of these corrosion protective layers, generated from lithium-salt loaded organic coatings. The scribed areas were examined by scanning and transmission electron microscopy before and after neutral salt spray exposure (ASTM-B117). The protective layers typically consist of three different layered regions, including a relatively dense layer near the alloy substrate, a porous middle layer and a flake-shaped outer layer, with lithium uniformly distributed throughout all three layers. Scanning electron microscopy and white light interferometry surface roughness measurements demonstrate that the formation of the layer occurs rapidly and, therefore provides an effective inhibition mechanism. Based on the observation of this work, a mechanism is proposed for the formation of these protective layers. PMID:25927079

  15. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology.

    PubMed

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-03

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm(2), and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p(+-)n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  16. Aluminum-lithium alloys in helicopters

    SciTech Connect

    Smith, A.F.

    1997-10-01

    Aluminium-lithium alloys are widely applied on the EH101 helicopter, designed and built jointly by GKN Westland Helicopters of England and Agusta S.p.A. of Italy. With the exception of the powder metallurgy alloy AA 5091, all the current commercially available aluminum-lithium alloys are produced by direct-chill casting, and require a precipitation-aging heat treatment to achieve the required properties. In aluminum-lithium alloys containing greater than 1.3% (by weight) of lithium, the intermetallic phase {delta}{prime}-Al{sub 3}Li precipitates upon natural or artificial aging, but the associated strengthening effect is insufficient to meet the medium or high strength levels usually required (the damage tolerant temper in AA 8090 is an exception).

  17. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology

    PubMed Central

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-01-01

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm2, and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p+−n homojunction through the formation of re-grown crystalline silicon layer (~5–10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method. PMID:26632759

  18. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  19. Effect of the method of introduction of Y2O3 into NiAl-based powder alloys on their structure: II. Mechanical activation

    NASA Astrophysics Data System (ADS)

    Skachkov, O. A.; Povarova, K. B.; Drozdov, A. A.; Morozov, A. E.; Pozharov, S. V.

    2012-09-01

    Effect of mechanical activation of NiAl powders produced by calcium hydride reduction in an attritor and a ball mill on the specific surface, the oxygen concentration, the strain hardening, and the coherent domain size (CDS) of the powders is studied. It is found that the powder specific surface milled in the attritor for 10-15 h is larger by a factor of 1.7-1.8 and the oxygen concentration in a powder is lower by a factor of 1.35 as compared to the its milling in the ball mill for 150 h. The powders milled in the attritor for 15 h have the level of microstresses higher by a factor of ˜2.4 and the CDS smaller by a factor of 2 as compared to the powder treated in the ball mill for 150 h. When milling a powder in the attritor, the milling time decreases by a factor of 10 and the degree of powder refinement increases, which improves the technological characteristics of the powders. As a result of the combination (in one operation) of mechanical activation of an NiAl intermetallic matrix powder in the attritor and the introduction of dispersed particles of a refractory oxide Y2O3 powder, the produced composite alloy has a density close to the theoretical one and has no aggregates of dispersed oxide particles at grain boundary junctions. Submicro- and nanosized oxide particles are homogenously distributed in the intermetallic matrix volume, which is characterized by a homogeneous distribution of nickel and aluminum.

  20. Effect of Extrusion Temperature on the Microstructural Development of Powder Metallurgy Ti-47A1-2Cr-1Nb-1Ta Alloy

    SciTech Connect

    Hsiung, L.; Nieh, T.G.

    2000-06-29

    Effect of extrusion temperatures on the microstructural development of a powder metallurgy (PM) Ti-47Al-2Cr-1Nb-1Ta (at. %) alloy has been investigated. Microstructure of the PM alloy extruded at 1150 C consists of a fine-grained ({gamma} + {alpha}{sub 2}) two-phase structure in association with coarse grains of metastable B2 (ordered bcc) phase. In addition, fine {omega} (ordered hexagonal) particles are also found within some B2 grains. The PM alloy containing the metastable B2 grains displays a low-temperature superplastic behavior, in which a tensile elongation of 310% is obtained at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. It is suggested that the decomposition of metastable B2 phase and microstructural evolution during the deformation play a crucial role in the low-temperature superplasticity of the PM TiAl alloy. A refined fully-lamellar (FL) microstructure with alternating {gamma} and {alpha}{sub 2} lamellae is developed within the PM alloy extruded at 1400 C. The creep resistance of the refined FL-TiAl alloy is found to be superior to those of the TiAl alloys fabricated by conventional processing techniques. Creep mechanisms for the PM alloy with a refined FL microstructure are critically discussed according to TEM examination of deformation substructure.

  1. Advanced gas atomization processing for Ti and Ti alloy powder manufacturing

    NASA Astrophysics Data System (ADS)

    Heidloff, A. J.; Rieken, J. R.; Anderson, I. E.; Byrd, D.; Sears, J.; Glynn, M.; Ward, R. M.

    2010-05-01

    A multi-layer ceramic composite melt pour tube for superheating and pouring of molten Ti-6Al-4V (wt.%) was tested using an existing Ti atomization system. Free fall gas atomization was conducted with the pour tube while liquid metal temperatures were measured in situ using a two-color optical pyrometer. Post-process pour tube erosion was compared with pre-process matching surfaces, and minimal change in interior liner thickness was found. Microstructural analysis, phase identification, and composition determination of the resulting gas-atomized powder indicated minimal contamination from the composite pour tube despite very high liquid superheat, approaching 300° C. Hot isostatic pressing of the powder resulted in mechanical properties exceeding the MIL-T-9047 standard for Ti-6Al-4V.

  2. Development of cube textured Ni 5at.%W alloy substrates for YBCO coated conductor application using a powder metallurgy process

    NASA Astrophysics Data System (ADS)

    Kim, S.-S.; Tak, J.-S.; Bae, S.-Y.; Chung, J.-K.; Ahn, I.-S.; Kim, C.-J.; Kim, K.-W.; Cho, K.-K.

    2007-10-01

    In this paper, Ni-5at.%W alloy substrate for YBCO coated conductor was fabricated by a dry powder metallurgy process including powder compaction, cold isostatic pressing (CIP), cold rolling and annealing for recrystallization. Ni and W powders were ball-milled at this process for various times of 10, 30, 50 and 100 h in argon atmosphere. The rod-like Ni-W alloy compacts were sintered at 1150 °C for 1 h in 96%Ar-4%H2 atmosphere. The sintered rods were cold rolling into thin tape of 70-90 μm thickness with 5% reduction at each path. The Ni-W alloy tapes were annealed at 800-1200 °C in an atmosphere of 96%Ar-4%H2 mixing gas for the development of cube texture. The tape with the best properties of low surface roughness, small grain size and strong cube texture was obtained at the condition annealed at 1200 °C using ball-milled powder for 30 min. The W addition to Ni improved the mechanical properties by solid solution hardening and inhibited grain growth for annealing heat treatment. The tapes were characterized by X-ray pole-figure, optical microscopy (OM), scanning electron microscopy (SEM) and scanning probe microscopy (SPM).

  3. The properties of aluminum alloys containing nickel, produced using powder metallurgy method

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Jamaludin Shamsul, B.; Ahmad, Khairel R.; Hussein, Wan M. H.

    2015-05-01

    In this paper, the effects of nickel on the microstructure and mechanical properties of experimental an Al-Zn-Mg-Cu PM alloys under the impacts of the retrogression and re-aging treatment was investigated. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered samples subjected to the homogenizing condition at 470°C for 1.5 hours then aging at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Characterization's results indicate that the microstructures of an Al-Zn-Mg-Cu-Ni PM alloys presented an intermetallics compound in the aluminum's matrix, identified as the AlNi and Al3Ni2 phases besides the MgZn and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloys.

  4. Aluminium Sheet Metal Forming at Low Temperatures

    NASA Astrophysics Data System (ADS)

    Schneider, R.; Heine, B.; Grant, R. J.; Zouaoui, Z.

    2015-02-01

    Low-temperature forming technology offers a new potential for forming operations of aluminium wrought alloys which show a limited formability at ambient temperatures. This paper indicates the mechanical behaviour of the commercial aluminium alloys EN AW-5182 and EN AW-6016 at low temperatures. Stress-strain relationships at different temperatures were investigated through tensile testing experiments. Flow curves were extrapolated using an adapted mathematical constitutive relationship of flow stress and strain. A device which allows cupping tests at sub-zero temperatures was specially designed and a limiting dome height was determined.

  5. Numerical Simulation for Heat and Mass Transfer During Selective Laser Melting of Titanium alloys Powder

    NASA Astrophysics Data System (ADS)

    Li, Cheng-Jui; Tsai, Tsung-Wen; Tseng, Chien-Chou

    The purpose of this research is to analyse the complex phase change and the heat transfer behavior of the Ti-6Al-4 V powder particle during the Selective Laser Melting (SLM) process. In this study, the rapid melting and solidification process is presented by Computational Fluid Dynamics (CFD) approach under the framework of the volume-of-fluid (VOF) method. The interaction between the laser velocity and power to the solidification shape and defects of the metal components will be studied numerically as a guideline to improve quality and reduce costs.

  6. Review on laser powder injection additive manufacturing of novel alloys and composites

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Yang, N.; Yee, J.; Gaiser, K.; Lu, W. Y.; Clemon, L.; Zhou, Y.; Lavernia, E. J.; Schoenung, J. M.

    2016-04-01

    In this paper, recent research and progress associated with development of alloys and composites using LENS are reviewed. The microstructure of novel materials can be tailored by controlling both composition and process parameters. For process control, closed-loop diagnostics and controls such as in-situ molten pool sensor and Z-height control subsystems are utilized, while the thermal behavior measurement with thermal imaging methods and numerical simulation are also investigated. The existing problems with residual stress and porosity in deposited materials are discussed.

  7. Aluminium in human sweat.

    PubMed

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans.

  8. Evidence of aluminium accumulation in aluminium welders.

    PubMed Central

    Elinder, C G; Ahrengart, L; Lidums, V; Pettersson, E; Sjögren, B

    1991-01-01

    Using atomic absorption spectrometry the aluminium concentrations in blood and urine and in two iliac bone biopsies obtained from welders with long term exposure to fumes containing aluminium were measured. The urinary excretion of two workers who had welded for 20 and 21 years varied between 107 and 351 micrograms Al/l, more than 10 times the concentration found in persons without occupational exposure. Urinary aluminium excretion remained high many years after stopping exposure. Blood and bone aluminium concentrations (4-53 micrograms Al/l and 18-29 micrograms Al/g respectively) were also raised but not to the same extent as urine excretion. It is concluded that long term exposure to aluminium by inhalation gives rise to accumulation of aluminium in the body and skeleton of health persons, and that the elimination of retained aluminium is very slow, in the order of several years. PMID:1954151

  9. New alnico magnets fabricated from pre-alloyed gas-atomized powder through diverse consolidation techniques

    SciTech Connect

    Tang, W.; Zhou, L.; Kassen, A. G.; Palasyuk, A.; White, E. M.; Dennis, K. W.; Kramer, M. J.; McCallum, R. W.; Anderson, I. E.

    2015-05-25

    Fine Alnico 8 spherical powder produced by gas atomization was consolidated through hot pressing (HP), hot isostatic pressing (HIP), and compression molding and subsequent sintering (CMS) techniques. The effects of different fabrication techniques and processing parameters on microstructure and magnetic properties were analyzed and compared. The HP, HIP, and CMS magnets exhibited different features in microstructures and magnetic properties. Magnetically annealed at 840°C for 10 min and subsequently tempered at 650°C for 5h and 580°C for 15h, the HIP sample achieved the best coercivity (Hcj =1845 Oe) due to spinodally decomposed (SD) phases with uniform and well-faceted mosaic morphology. As a result, the CMS sample had a lower Hcj than HIP and HP samples, but a higher remanence and thus the best energy product (6.5 MGOe) due to preferential grain alignment induced by abnormal grain growth.

  10. New alnico magnets fabricated from pre-alloyed gas-atomized powder through diverse consolidation techniques

    DOE PAGESBeta

    Tang, W.; Zhou, L.; Kassen, A. G.; Palasyuk, A.; White, E. M.; Dennis, K. W.; Kramer, M. J.; McCallum, R. W.; Anderson, I. E.

    2015-05-25

    Fine Alnico 8 spherical powder produced by gas atomization was consolidated through hot pressing (HP), hot isostatic pressing (HIP), and compression molding and subsequent sintering (CMS) techniques. The effects of different fabrication techniques and processing parameters on microstructure and magnetic properties were analyzed and compared. The HP, HIP, and CMS magnets exhibited different features in microstructures and magnetic properties. Magnetically annealed at 840°C for 10 min and subsequently tempered at 650°C for 5h and 580°C for 15h, the HIP sample achieved the best coercivity (Hcj =1845 Oe) due to spinodally decomposed (SD) phases with uniform and well-faceted mosaic morphology. Asmore » a result, the CMS sample had a lower Hcj than HIP and HP samples, but a higher remanence and thus the best energy product (6.5 MGOe) due to preferential grain alignment induced by abnormal grain growth.« less

  11. Effects on the nervous system in different groups of workers exposed to aluminium

    PubMed Central

    Iregren, A; Sjogren, B; Gustafsson, K; Hagman, M; Nylen, L; Frech, W; Andersson, M; Ljunggren, K; Wennberg, A

    2001-01-01

    OBJECTIVE—To investigate possible neurotoxic effects in groups of aluminium pot room and foundry workers, aluminium welders, and a small group of workers exposed to aluminium in the production of flake powder.
METHODS—Exposure to aluminium was evaluated with aluminium concentrations in blood and urine as well as a questionnaire. The groups exposed to aluminium were compared with a group of mild steel welders. Neurotoxic effects were studied with mood and symptom questionnaires and several psychological and neurophysiological tests.
RESULTS—The pot room and foundry workers showed very low aluminium uptake as their aluminium concentrations in blood and urine were close to normal, and no effects on the nervous system were detected. The group of workers exposed to flake powder had high concentrations of aluminium in blood and urine, even higher than those of the aluminium welders. However, aluminium could not be shown to affect the functioning of the nervous system in flake powder producers. Although significant effects could not be shown in the present analysis of the data on welders, the performance of the welders exposed to high concentrations of aluminium was affected according to the analyses in the original paper from this group.
CONCLUSIONS—For the pot room and foundry workers no effects related to the exposure to aluminium could be found. For the group of flake powder producers exposed for a short term no effects on the nervous systems were evident despite high levels of exposure. Due to the high concentrations of aluminium in the biological samples of this group, measures to reduce the exposure to aluminium are recommended, as effects on the central nervous system might develop after protracted exposures. However, this assumption needs to be verified in further studies.


Keywords: aluminium; workers; nervous system PMID:11404450

  12. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-07-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  13. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  14. Identification of Optimum Magnetic Behavior of NanoCrystalline CmFeAl Type Heusler Alloy Powders Using Response Surface Methodology

    NASA Astrophysics Data System (ADS)

    Srivastava, Y.; Srivastava, S.; Boriwal, L.

    2016-09-01

    Mechanical alloying is a novelistic solid state process that has received considerable attention due to many advantages over other conventional processes. In the present work, Co2FeAl healer alloy powder, prepared successfully from premix basic powders of Cobalt (Co), Iron (Fe) and Aluminum (Al) in stoichiometric of 60Co-26Fe-14Al (weight %) by novelistic mechano-chemical route. Magnetic properties of mechanically alloyed powders were characterized by vibrating sample magnetometer (VSM). 2 factor 5 level design matrix was applied to experiment process. Experimental results were used for response surface methodology. Interaction between the input process parameters and the response has been established with the help of regression analysis. Further analysis of variance technique was applied to check the adequacy of developed model and significance of process parameters. Test case study was performed with those parameters, which was not selected for main experimentation but range was same. Response surface methodology, the process parameters must be optimized to obtain improved magnetic properties. Further optimum process parameters were identified using numerical and graphical optimization techniques.

  15. Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, P. J.; Lederich, R. J.; Oneal, J. E.

    1986-01-01

    A study was conducted: (1) to develop rapid solidification processed (RSP) dispersoid-containing Al-3Cu-2Li-1Mg-0.2Zr alloys as substitutes for titanium alloys and commercial 2XXX aluminum alloys for service to at least 150 C; and (2) to develop RSP Al-4Li-Cu-Mg-Zr alloys as substitutes for high-strength commercial 7XXX alloys in ambient-temperature applications. RSP Al-3Cu-2Li-1Mg-0.2Zr alloys have density-normalized yield stresses at 150 C up to 52% larger than that of 2124-T851 and up to 30% larger than that of Ti-6Al-4V. Strength at 150 C in these alloys is provided by thermally stable delta' (Al3Li), T1 (Al2LiCu), and S' (Al2CuMg) precipitates. Density-normalized yield stresses of RSP Al-3Cu-2Li-1Mg-0.2Zr alloys are up to 100% larger than that of 2124-T851 and equivalent to that of Al-8Fe-4Ce at 260 C. Strength in the RSP alloys at 260 C is provided by incoherent dispersoids and subboundary constituent particles such as T1 and S. The RSP alloys are attractive substitutes in less than or = 100-h exposures for 2xxx and Al-4Fe-Ce alloys up to 260 C and for titanium alloys up to 150 C. RSP Al-4Li-Cu-Mg-Zr alloys have ambient-temperature yield and ultimate tensile stresses similar to that of 7050-T7651, and are 14% less dense. RSP Al-4Li-0.5Cu-1.5Mg-0.2Zr has a 20% higher specific yield stress, 40% higher specific elastic modulus, and superior corrosion resistance compared to the properties of 7050-T7651. Strength in the Al-4Li-Cu-Mg-Zr alloy class is primarily provided by the substructure and delta' precipitates and is independent of Cu:Mg ratio. Improvements in fracture toughness and transverse-orientation properties in both alloy classes depend on improved melt practices to eliminate oxide inclusions which are incorporated into the consolidated forms.

  16. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2004-09-14

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  17. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2005-05-10

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  18. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-07-29

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  19. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-08-26

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  20. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2005-01-25

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  1. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goval, Amit; Williams, Robert K.; Kroeger, Donald M.

    2005-06-07

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  2. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2003-08-19

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  3. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

    2004-09-28

    A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.

  4. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    NASA Astrophysics Data System (ADS)

    Harrell, Tammy J.; Topping, Troy D.; Wen, Haiming; Hu, Tao; Schoenung, Julie M.; Lavernia, Enrique J.

    2014-09-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100's nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP'ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 μm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  5. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    NASA Astrophysics Data System (ADS)

    Harrell, Tammy J.; Topping, Troy D.; Wen, Haiming; Hu, Tao; Schoenung, Julie M.; Lavernia, Enrique J.

    2014-12-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure ( e.g., 100's nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP'ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 μm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  6. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    SciTech Connect

    Tammy J. Harrell; Troy D. Topping; Haiming Wen; Tao Hu; JULIE M. SCHOENUNG; ENRIQUE J. LAVERNIA

    2014-12-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100’s nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP’ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 µm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  7. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    PubMed

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation. PMID:26703232

  8. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    PubMed

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation.

  9. AI-Li/SiCp composites and Ti-AI alloy powders and coatings prepared by a plasma spray atomization (PSA) technique

    NASA Astrophysics Data System (ADS)

    Khor, K. A.; Boey, F. Y. C.; Murakoshi, Y.; Sano, T.

    1994-06-01

    There has been increasing use of Al-Li alloys in the aerospace industry, due mainly to the low density and high elastic modulus of this material. However, the problem of low ductility and fracture toughness of this material has limited its present application to only weight- and stiffness-critical components. Development of Al-Li/ceramic composites is currently being investigated to enhance the service capabilities of this material. The Ti-Al alloy is also of interest to aerospace-type applications, engine components in particular, due to its attractive high-temperature properties. Preparation of fine powders by plasma melting of composite feedstock and coatings formed by plasma spraying was carried out to examine the effect of spray parameters on the microstructure and properties of these materials. Characterization of the powders and coatings was performed using the scanning electron microscope and image analyzer. Examination of the plasma-sprayed powders and coatings has shown that in the Al-Li/SiC composite there is melting of both materials to form a single composite particle. The SiC reinforcement was in the submicron range and contributed to additional strengthening of the composite body, which was formed by a cold isostatic press and consolidated by hot extrusion or hot forging processes. The plasma-sprayed Ti-Al powder showed four categories of microstructures: featureless, dendritic, cellular, and martensite-like.

  10. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    PubMed

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability.

  11. Control of both particle and pore size in nanoporous palladium alloy powders

    SciTech Connect

    Jones, Christopher G.; Cappillino, Patrick J.; Stavila, Vitalie; Robinson, David B.

    2014-07-15

    Energy storage materials often involve chemical reactions with bulk solids. Porosity within the solids can enhance reaction rates. The porosity can be either within or between individual particles of the material. Greater control of the size and uniformity of both types of pore should lead to enhancements of charging and discharging rates in energy storage systems. Furthermore, to control both particle and pore size in nanoporous palladium (Pd)-based hydrogen storage materials, first we created uniformly sized copper particles of about 1 μm diameter by the reduction of copper sulfate with ascorbic acid. In turn, these were used as reducing agents for tetrachloropalladate in the presence of a block copolymer surfactant. The copper reductant particles are geometrically self-limiting, so the resulting Pd particles are of similar size. The surfactant induces formation of 10 nm-scale pores within the particles. Some residual copper is alloyed with the Pd, reducing hydrogen storage capacity; use of a more reactive Pd salt can mitigate this. The reaction is conveniently performed in gram-scale batches.

  12. Control of both particle and pore size in nanoporous palladium alloy powders

    DOE PAGESBeta

    Jones, Christopher G.; Cappillino, Patrick J.; Stavila, Vitalie; Robinson, David B.

    2014-07-15

    Energy storage materials often involve chemical reactions with bulk solids. Porosity within the solids can enhance reaction rates. The porosity can be either within or between individual particles of the material. Greater control of the size and uniformity of both types of pore should lead to enhancements of charging and discharging rates in energy storage systems. Furthermore, to control both particle and pore size in nanoporous palladium (Pd)-based hydrogen storage materials, first we created uniformly sized copper particles of about 1 μm diameter by the reduction of copper sulfate with ascorbic acid. In turn, these were used as reducing agentsmore » for tetrachloropalladate in the presence of a block copolymer surfactant. The copper reductant particles are geometrically self-limiting, so the resulting Pd particles are of similar size. The surfactant induces formation of 10 nm-scale pores within the particles. Some residual copper is alloyed with the Pd, reducing hydrogen storage capacity; use of a more reactive Pd salt can mitigate this. The reaction is conveniently performed in gram-scale batches.« less

  13. Human exposure to aluminium.

    PubMed

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  14. Microbial interactions with aluminium.

    PubMed

    Piña, R G; Cervantes, C

    1996-07-01

    Although aluminium is the most abundant metal in the Earth's crust, it lacks biological functions and shows a low bioavailability. Acid rain, however, solubilizes aluminium to toxic levels. Most research on the biological effects of aluminium has been centred on the analysis of aluminium-tolerant plants as well as its possible relationship with neurological disorders in humans. Also, several studies have been reported concerning aluminium effects on microorganisms, with more interest directed to cyanobacteria, soil bacteria and mycorrhizal fungi. Competition with iron and magnesium, and binding to DNA, membranes or cell walls are considered the main toxic effects of aluminium in microbes.

  15. The aluminium content of infant formulas remains too high

    PubMed Central

    2013-01-01

    Background Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content of aluminium. Herein, we have significantly extended the scope of the previous research and the aluminium content of 30 of the most widely available and often used infant formulas has been measured. Methods Both ready-to-drink milks and milk powders were subjected to microwave digestion in the presence of 15.8 M HNO3 and 30% w/v H2O2 and the aluminium content of the digests was measured by TH GFAAS. Results Both ready-to-drink milks and milk powders were contaminated with aluminium. The concentration of aluminium across all milk products ranged from ca 100 to 430 μg/L. The concentration of aluminium in two soya-based milk products was 656 and 756 μg/L. The intake of aluminium from non-soya-based infant formulas varied from ca 100 to 300 μg per day. For soya-based milks it could be as high as 700 μg per day. Conclusions All 30 infant formulas were contaminated with aluminium. There was no clear evidence that subsequent to the problem of aluminium being highlighted in a previous publication in this journal that contamination had been addressed and reduced. It is the opinion of the authors that regulatory and other non-voluntary methods are now required to reduce the aluminium content of infant formulas and thereby protect infants from chronic exposure to dietary aluminium. PMID:24103160

  16. Studies on the best alkaline electrolyte for aluminium/air batteries

    NASA Astrophysics Data System (ADS)

    Kapali, V.; Venkatakrishna Iyer, S.; Balaramachandran, V.; Sarangapani, K. B.; Ganesan, M.; Anbu Kulandainathan, M.; Sheik Mideen, A.

    Two types of alkaline electrolyte, based on 4 M NaOH have been developed for use in aluminium/air cells or batteries. They contain either alkaline citrate or alkaline citrate cum stannate as an additive to suppress the self-corrosion of aluminium without any deleterious effects on the efficient functioning of aluminium anode at a high negative potential. The alkaline citrate cum stannate solution has been adjudged the best electrolyte in terms of electrochemical characteristics and electrolyte management. Hence, results pertaining to the use of alkaline citrate cum stannate are presented in this paper. An aluminium/air battery with this electrolyte can be used safely and effectively at ambient temperature. An added advantage is the employment of 99.8% pure aluminium for the preparation of alloy anodes. This is expected to reduce the cost of aluminium/air batteries. The best anode based on 99.8% pure aluminium is a quaternary alloy containing lead, gallium and indium.

  17. Phase composition, microstructure, and mechanical properties of porous Ti-Nb-Zr alloys prepared by a two-step foaming powder metallurgy method.

    PubMed

    Rao, X; Chu, C L; Zheng, Y Y

    2014-06-01

    Porous Ti-Nb-Zr alloys with different porosities from 6.06 to 62.8% are prepared by a two-step foaming powder metallurgy method using TiH2, Nb, and Zr powders together with 0 to 50wt% of NH4HCO3. The effects of the amounts of Nb and Zr as well as the sintering temperature (1473 to 1673K) on their phase composition, porosity, morphology, and mechanical characteristics are investigated. By controlling the porosity, Nb and Zr concentrations as well as the sintering temperature, porous Ti-Nb-Zr alloys with different mechanical properties can be obtained, for example, the hardness between 290 and 63HV, the compressive strength between 1530.5 and 73.4MPa, and the elastic modulus between 10.8 and 1.2GPa. The mechanical properties of the sintered porous Ti-Nb-Zr alloys can be tailored to match different requirements for the human bones and are thus potentially useful in the hard tissue implants.

  18. Effect of the method of introduction of Y2O3 into NiAl-based powder alloys on their structure: I. Agitation in a ball mill

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Vershinina, T. N.; Skachkov, O. A.; Drozdov, A. A.; Morozov, A. E.; Pozharov, S. V.

    2012-09-01

    The effect of the sintering temperature (1100-1400°C) of NiAl alloy samples with oxide Y2O3 produced by hydrostatic pressing on their structure and phase composition and the distribution of oxide particles in a NiAl-based intermetallic matrix alloyed with ˜0.5 at % Fe is considered. It is found that dispersed oxide particles in the compact material prepared from a mixture of oxide Y2O3 powder and a NiAl alloy (produced by calcium hydride reduction of a mixture of nickel and aluminum oxides) powder in a standard ball mill are nonuniformly distributed in the volume. The morphology of oxides changes during sintering: sintered samples contain rounded particles, which differ strongly from the clearly faceted angular particles of oxide Y2O3 added to a mixture (they represent conglomerates of single crystals). In the sintered samples, large aggregates of oxides are revealed along grain boundaries. Mass transfer is possible at the NiAl/Y2O3 interface in the system: it leads to partial substitution of aluminum and/or iron atoms for yttrium atoms in the Y2O3 lattice and to the formation of submicroscopic particles of (Fe,Al)5Y3O12-type oxides.

  19. A lead-film electrode on an aluminium substrate to serve as a lead-acid battery plate

    NASA Astrophysics Data System (ADS)

    Yolshina, L. A.; Kudyakov, V. Ya; Zyryanov, V. G.

    Compact lead layers have been deposited on the surfaces of aluminium and aluminium alloys. These coatings are uniform in thickness and have high porosity. The lead-film electrode produced on aluminium plate can be used as the positive electrode in a lead-acid battery.

  20. Devitrification of Mechanically Alloyed Zr-Ti-Nb-Cu-Ni-Al Glassy Powders Studied by Time-Resolved X-ray Diffraction

    SciTech Connect

    Scudino, S.; Sordelet, D.J.; Eckert, J.

    2009-04-13

    The crystallization of mechanically alloyed Zr{sub 67}Ti{sub 6.14}Nb{sub 1.92}Cu{sub 10.67}Ni{sub 8.52}Al{sub 5.75} glassy powder is investigated by time-resolved X-ray diffraction. The powder displays a multi-step crystallization behavior characterized by the formation of a metastable nanoscale quasicrystalline phase during the first stage of the crystallization process. At higher temperatures, coinciding with the second crystallization event, the amorphous-to-quasicrystalline transformation is followed by the precipitation of the tetragonal Zr{sub 2}Cu phase (space group I4/mmm) and the tetragonal Zr{sub 2}Ni phase (space group I4/mcm). The transformations are gradual and the quasicrystals and the subsequent phases coexist over a temperature interval of about 25K.

  1. Determination of tungsten in tantalum-tungsten alloy by X-ray fluorescence spectrometry using fusion, thin layer, and pressed powder pellet techniques

    NASA Astrophysics Data System (ADS)

    Tian, Lunfu; Zou, Deshuang; Dai, Yichun; Tang, Guangping

    2015-08-01

    A method is described for the X-ray fluorescence (XRF) determination of tungsten in tantalum-tungsten alloy over the range of 10.5%-13.5%. The sample was prepared by three methods, namely, borate fusion, filter paper disk, and pressed powder pellet, respectively. We compared the feature of the three methods of specimen preparation and found that filter paper disk method was the most suitable technique for specimen preparation. Furthermore, the results were compared with those given by inductively coupled plasma optical emission spectrometry (ICP-OES), and the relative standard deviation was less than 2%, which could meet the requirement of this application.

  2. Effects of aluminium surface morphology and chemical modification on wettability

    NASA Astrophysics Data System (ADS)

    Rahimi, M.; Fojan, P.; Gurevich, L.; Afshari, A.

    2014-03-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie-Baxter to Wenzel regime upon changing the surface roughness was also observed.

  3. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  4. [Study on the method for the determination of Fe, Si, Cu, Mg, Mn, Ni, Zn, Ti, Cr, Sr in aluminium alloy by ICP-AES].

    PubMed

    Zhong, Zhi-guang; Bian, Qun-zhou; Zheng, Jian-guo; Chen, Pei-ling; Liu, Chong-hua; Wei, Xian-ying

    2002-02-01

    The method for the determination of Fe, Mn, Cu, Zn, Mg, Ti, Si, Ni, Cr, Sr in aluminum alloy has been developed in this study. The sample was dissolved with sodium hydroxide, the matrix interference and interference among tested elements were studied and then corrected by matrix match and interference coefficient respectively. The method is rapid, simple and accurate, and it is suitable for daily testing of aluminum alloy for import and export.

  5. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  6. In situ elaboration of a binary Ti-26Nb alloy by selective laser melting of elemental titanium and niobium mixed powders.

    PubMed

    Fischer, M; Joguet, D; Robin, G; Peltier, L; Laheurte, P

    2016-05-01

    Ti-Nb alloys are excellent candidates for biomedical applications such as implantology and joint replacement because of their very low elastic modulus, their excellent biocompatibility and their high strength. A low elastic modulus, close to that of the cortical bone minimizes the stress shielding effect that appears subsequent to the insertion of an implant. The objective of this study is to investigate the microstructural and mechanical properties of a Ti-Nb alloy elaborated by selective laser melting on powder bed of a mixture of Ti and Nb elemental powders (26 at.%). The influence of operating parameters on porosity of manufactured samples and on efficacy of dissolving Nb particles in Ti was studied. The results obtained by optical microscopy, SEM analysis and X-ray microtomography show that the laser energy has a significant effect on the compactness and homogeneity of the manufactured parts. Homogeneous and compact samples were obtained for high energy levels. Microstructure of these samples has been further characterized. Their mechanical properties were assessed by ultrasonic measures and the Young's modulus found is close to that of classically elaborated Ti-26 Nbingot.

  7. In situ elaboration of a binary Ti-26Nb alloy by selective laser melting of elemental titanium and niobium mixed powders.

    PubMed

    Fischer, M; Joguet, D; Robin, G; Peltier, L; Laheurte, P

    2016-05-01

    Ti-Nb alloys are excellent candidates for biomedical applications such as implantology and joint replacement because of their very low elastic modulus, their excellent biocompatibility and their high strength. A low elastic modulus, close to that of the cortical bone minimizes the stress shielding effect that appears subsequent to the insertion of an implant. The objective of this study is to investigate the microstructural and mechanical properties of a Ti-Nb alloy elaborated by selective laser melting on powder bed of a mixture of Ti and Nb elemental powders (26 at.%). The influence of operating parameters on porosity of manufactured samples and on efficacy of dissolving Nb particles in Ti was studied. The results obtained by optical microscopy, SEM analysis and X-ray microtomography show that the laser energy has a significant effect on the compactness and homogeneity of the manufactured parts. Homogeneous and compact samples were obtained for high energy levels. Microstructure of these samples has been further characterized. Their mechanical properties were assessed by ultrasonic measures and the Young's modulus found is close to that of classically elaborated Ti-26 Nbingot. PMID:26952492

  8. Evolution of thermoelectric performance for (Bi,Sb)2Te3 alloys from cutting waste powders to bulks with high figure of merit

    NASA Astrophysics Data System (ADS)

    Fan, Xi‧an; Cai, Xin zhi; Han, Xue wu; Zhang, Cheng cheng; Rong, Zhen zhou; Yang, Fan; Li, Guang qiang

    2016-01-01

    Bi2Te3 based cutting waste powders from cutting wafers were firstly selected as raw materials to prepare p-type Bi2Te3 based thermoelectric (TE) materials. Through washing, reducing, composition correction, smelting and resistance pressing sintering (RPS) process, p-type (Bi,Sb)2Te3 alloy bulks with different nominal stoichiometries were successfully obtained. The evolution of microstructure and TE performance for (Bi,Sb)2Te3 alloys were investigated in detail. All evidences confirmed that most of contaminants from line cutting process such as cutting fluid and oxides of Bi, Sb or Te could be removed by washing, reducing and smelting process used in this work. The carrier content and corresponding TE properties could be adjusted effectively by appropriate composition correction treatment. At lastly, a bulk with a nominal stoichiometry of Bi0.44Sb1.56Te3 was obtained and its' dimensionless figure of merit (ZT) was about 1.16 at 90 °C. The ZT values of Bi0.36Sb1.64Te3 and Bi0.4Sb1.6Te3 alloy bulks could also reach 0.98 and 1.08, respectively. Different from the conventional recycling technology such as hydrometallurgy extraction methods, the separation and extraction of beneficial elements such as Bi, Sb and Te did not need to be performed and the Bi2Te3 based bulks with high TE properties could be directly obtained from the cutting waste powders. In addition, the recycling technology introduced here was green and more suitable for practical industrial application. It can improve material utilization and lower raw material costs of manufacturers.

  9. Microstructure and corrosion resistance of TC2 Ti alloy by laser cladding with Ti/TiC/TiB2 powders

    NASA Astrophysics Data System (ADS)

    Diao, Yunhua; Zhang, Kemin

    2015-10-01

    In the present work, a TiC/TiB2 composite coating was produced onto a TC2 Ti alloy by laser cladding with Ti/TiC/TiB2 powders. The surface microstructure, phase components and compositions were characterized with methods of optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffractometry (XRD), and energy dispersive spectrometry (EDS). The cladding layer is consisted of Ti, TiC and TiB2. And the surface microhardness was measured. After laser cladding, a maximum hardness of 1100 HV is achieved in the laser cladding surface layer, which is more three times higher than that of the TC2 substrate (∼300 HV). Due to the formation of TiC and TiB2 intermetallic compounds in the alloyed region and grain refinement, the microhardness of coating is higher than TC2 Ti alloy. In this paper, the corrosion property of matrix material and treated samples were both measured in NaCl (3.5 wt%) aqueous solution. From the result we can see that the laser cladding specimens' corrosion property is clearly becoming better than that of the substrate.

  10. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  11. Adsorption properties of ultradispersed powders of aluminum alloys with rare-earth metals, before and after water treatment

    NASA Astrophysics Data System (ADS)

    Ryabina, A. V.; Shevchenko, V. G.; Eselevich, D. A.

    2014-10-01

    Adsorption of nitrogen on Al-3% La, Al-1.5% Sc, and Al-3% Ce powders before and after processing with water in the relative pressure range p/p s = 10˜3 to 0.999 is experimentally studied at a temperature of 78 K. It is shown that the interaction between ultradispersed powder and water depends on the properties of the original powder, including the original content and composition of the oxide-hydroxide phases in the surface layers of metal particles, and the length and conditions of storage. Results confirming that processing powders containing rare-earth metals with water at room temperature leads to the formation of new phases and affects their morphology are presented. It is shown that the nanopores formed between crystallites on the surface of the particles during oxidation with water and subsequent thermal dehydration play an important role in the properties of powders processed with water. The specific surface and the porosity of powders are calculated.

  12. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  13. Rapid-solidification processing and powder metallurgy of al alloys. Final technical report, 15 April 1982-15 April 1985

    SciTech Connect

    Fraser, H.L.

    1986-10-29

    Regarding work on the development of microstructure during rapid solidification, three areas were addressed. The first of these involved a determination of the mechanism of formation of the so-called zones A and B in hypereutectic Al-transition metal alloys. The second area of work involving the development of microstructure concerns submerged phase transformations. In a study of Al-Be hypereutectic alloys, it was determined that solidification proceeded by a set of phase transformations that may be described by a monotectic reaction. The third area of study concerning microstructural development involves quasi-crystalline Al alloys. In fact, work done in this program has concentrated on the potentially beneficial aspects of quasi-crystalline phases in the microstructure of Al alloys. Work on the consolidation of particulate was concentrated on the use of conventional techniques (.e. extrusion) and novel processes (i.e. dynamic compaction). An estimate of the mechanical properties of rapidly solidified Al alloys was obtained. As explained above, the effect of extrusion is to cause decomposition of the rapidly solidified microstructure. A comparison was made, using the alloy Al-8Fe-2Mo, between the tensile properties of the decomposed microstructure (.e. extruded) and subscale test specimens produced by laser surface melting, consisting entirely of zone A.

  14. Method for Production of Powders

    NASA Technical Reports Server (NTRS)

    Stoltzfus, Joel M. (Inventor); Sircar, Subhasish (Inventor)

    1997-01-01

    Apparatus and method are disclosed for producing oxides of metals and of metal alloys. The metal or alloy is placed in an oxygen atmosphere in a combustion chamber and ignited. Products of the combustion include one or more oxides of the metal or alloy in powdered form. In one embodiment of the invention a feeder is provided whereby material to be oxidized by combustion can be achieved into a combustion chamber continuously. A product remover receives the powder product of the combustion.

  15. Numerical biaxial tensile test for sheet metal forming simulation of aluminium alloy sheets based on the homogenized crystal plasticity finite element method

    NASA Astrophysics Data System (ADS)

    Yamanaka, A.; Ishii, Y.; Hakoyama, T.; Eyckens, P.; Kuwabara, T.

    2016-08-01

    The simulation of the stretch forming of A5182-O aluminum alloy sheet with a spherical punch is performed using the crystal plasticity (CP) finite element method based on the mathematical homogenization theory. In the simulation, the CP constitutive equations and their parameters calibrated by the numerical and experimental biaxial tensile tests with a cruciform specimen are used. The results demonstrate that the variation of the sheet thickness distribution simulated show a relatively good agreement with the experimental results.

  16. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  17. Diamond grooving of rapidly solidified optical aluminium

    NASA Astrophysics Data System (ADS)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  18. Structural and microstructural study of nanostructured Fe{sub 50}Al{sub 40}Ni{sub 10} powders produced by mechanical alloying

    SciTech Connect

    Hadef, F.; Otmani, A.; Djekoun, A.; Greneche, J.M.

    2011-08-15

    A nanostructured Fe{sub 50}Al{sub 40}Ni{sub 10} mixture was prepared by mechanical alloying of elemental Fe, Al and Ni powders in a planetary ball mill. Structural and microstructural changes during the milling process were followed by X-ray diffraction technique. The patterns so obtained were analyzed using the Maud program. An ordered B2 FeAl phase is formed after 1 h of milling. The observed lattice expansion is related to the production of antisite defects; Fe{sub Al} and Al{sub Fe}. During the intermediate stages of milling, the mechanical alloying process gives rise to a mixture of two BCC {alpha}{sub i}-Fe(Al,Ni) (i = 1,2) structures with the same crystallite size but different lattice parameters, microstrains and proportions. The BCC {alpha}{sub 2}-Fe(Al,Ni) disappeared after 4 h, only the B2 FeAl and BCC {alpha}{sub 1}-Fe(Al,Ni) solid solution persist over prolonged milling times. - Research highlights: {yields} Fe{sub 50}Al{sub 40}Ni{sub 10} was prepared by MA from Fe, Al and Ni powders in a planetary ball mill. {yields} B2 FeAl is formed after 1 h of MA. Lattice expansion is related to Fe{sub Al} and Al{sub Fe} defects. {yields} MA gives rise to 2 BCC structures with the same L but different a, <{sigma}{sup 2}>{sup 1/2} and %.

  19. Dust Explosion Characteristics of Aluminum, Titanium, Zinc, and Iron-Based Alloy Powders Used in Cold Spray Processing

    NASA Astrophysics Data System (ADS)

    Sakata, K.; Tagomori, K.; Sugiyama, N.; Sasaki, S.; Shinya, Y.; Nanbu, T.; Kawashita, Y.; Narita, I.; Kuwatori, K.; Ikeda, T.; Hara, R.; Miyahara, H.

    2014-01-01

    Compared to conventional thermal spray coating, cold spray processing typically employs finer, smaller-diameter metal powders. Furthermore, cold-sprayed particles exhibit fewer surface oxides than thermally sprayed particles due to the absence of particle melting during spraying. For these reasons, it is important to consider the potential for dust explosions or fires during cold spray processing, for both industrial and R&D applications. This work examined the dust explosion characteristics of metal powders typically used in cold spray coating, for the purpose of preventing dust explosions and fires and thus protecting the health and safety of workers and guarding against property damage. In order to safely make use of the new cold spray technology in industrial settings, it is necessary to manage the risks based on an appropriate assessment of the hazards. However, there have been few research reports focused on such risk management. Therefore, in this study, the dust explosion characteristics of aluminum, titanium, zinc, carbonyl iron, and eutectoid steel containing chromium at 4 wt.% (4 wt.% Cr-eutectoid steel) powders were evaluated according to the standard protocols JIS Z 8818, IEC61241-2-3(1994-09) section 3, and JIS Z 8817. This paper reports our results concerning the dust explosion properties of the above-mentioned metal powders.

  20. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    SciTech Connect

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  1. Surface roughness when diamond turning RSA 905 optical aluminium

    NASA Astrophysics Data System (ADS)

    Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

    2015-08-01

    Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

  2. Creep rupture of copper and aluminium under non-proportional loading

    NASA Astrophysics Data System (ADS)

    Trampczynski, W. A.; Hayhurst, D. R.; Leckie, F. A.

    1981-12-01

    THE DEVELOPMENT of existing constitutive equations is described for high temperature creep deformation and rupture under proportional loading. The validity of these equations has been assessed for non-proportional loading of copper and aluminium alloy test specimens. It is shown that these equations adequately describe the rupture and deformation behaviour of the aluminium alloy. The rupture behaviour of copper is closely described by the theory for proportional loading but the deformation behaviour is only approximately described by the same constitutive equations.

  3. Preparation of Functionally Graded Materials (FGMs) Using Coal Fly Ash and NiCr-Based Alloy Powder by Spark Plasma Sintering (SPS)

    NASA Astrophysics Data System (ADS)

    Kaneko, Gen-yo; Kitagawa, Hiroyuki; Hasezaki, Kazuhiro; Ito, Yuji; Kakuda, Hideaki

    2008-02-01

    Functionally Graded Materials (FGMs) were prepared by spark plasma sintering (SPS) using coal fly ash and NiCr alloy powder. The coal fly ash was produced by the Misumi Coal Thermal Power Station (Chugoku Electric Power Co., Inc.), with 80 wt% nickel and 20 wt% chromium (Fukuda Metal Foil & Powder Co., Ltd.) used as source materials. The sintering temperature in the graphite die was 1000 °C. X-ray diffraction patterns of the sintered coal fly ash materials indicated that mullite (3Al2O3ṡ2SiO2) and silica (SiO2) phases were predominant. Direct joining of coal fly ash and NiCr causes fracture at the interface. This is due to the mismatch in the thermal expansion coefficients (CTE). A crack in the FGM was observed between the two layers with a CTE difference of over 4.86×10-6 K-1, while a crack in the FGM was difficult to detect when the CTE difference was less than 2.77×10-6 K-1.

  4. Preparation of Functionally Graded Materials (FGMs) Using Coal Fly Ash and NiCr-Based Alloy Powder by Spark Plasma Sintering (SPS)

    SciTech Connect

    Kaneko, Gen-yo; Kitagawa, Hiroyuki; Hasezaki, Kazuhiro; Ito, Yuji; Kakuda, Hideaki

    2008-02-15

    Functionally Graded Materials (FGMs) were prepared by spark plasma sintering (SPS) using coal fly ash and NiCr alloy powder. The coal fly ash was produced by the Misumi Coal Thermal Power Station (Chugoku Electric Power Co., Inc.), with 80 wt% nickel and 20 wt% chromium (Fukuda Metal Foil and Powder Co., Ltd.) used as source materials. The sintering temperature in the graphite die was 1000 deg. C. X-ray diffraction patterns of the sintered coal fly ash materials indicated that mullite (3Al{sub 2}O{sub 3}{center_dot}2SiO{sub 2}) and silica (SiO{sub 2}) phases were predominant. Direct joining of coal fly ash and NiCr causes fracture at the interface. This is due to the mismatch in the thermal expansion coefficients (CTE). A crack in the FGM was observed between the two layers with a CTE difference of over 4.86x10{sup -6} K{sup -1}, while a crack in the FGM was difficult to detect when the CTE difference was less than 2.77x10{sup -6} K{sup -1}.

  5. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    PubMed

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible. PMID:25896290

  6. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    PubMed

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible.

  7. 21 CFR 73.1646 - Bronze powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... bronze powder is a very fine metallic powder prepared from alloys consisting principally of virgin electrolytic copper and zinc with small amounts of the virgin metals aluminum and tin. It contains...

  8. 21 CFR 73.1646 - Bronze powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... bronze powder is a very fine metallic powder prepared from alloys consisting principally of virgin electrolytic copper and zinc with small amounts of the virgin metals aluminum and tin. It contains...

  9. Étude par spectrométrie auger d'alliages aluminium-cuivre liquides

    NASA Astrophysics Data System (ADS)

    Laty, P.; Joud, J. C.; Desré, P.

    1981-03-01

    Surface analysis of liquid aluminium and aluminium-copper alloys have been performed by Auger electron spectroscopy at 775°C. Experiments were carried out, in UHV chamber, on liquid droplets located in graphite crucible heated by a heat pipe. Pure aluminium has been studied in view to estimate surface contamination. For each Al-Cu alloy surface composition is calculated from the Auger spectra. Peak to peak height ratios are deduced from limited extrapolation t zero level contamination. The deduced Al enrichment of the surface is compared with thermodynamical computation based on statistical model or Gibbs' adsorption relation.

  10. Novel growth of aluminium nitride nanowires.

    PubMed

    Radwan, M; Bahgat, M

    2006-02-01

    This work describes novel growth of aluminium nitride (AIN) nanowires by nitridation of a mixture consists of aluminium and ammonium chloride powders (Al:NH4Cl = 1.5:1 weight ratio) at 1000 degrees C for 1 h in flowing nitrogen gas (1 l/min). XRD analysis of the product showed the formation of pure hexagonal AIN. SEM micrographs of as-synthesized product revealed the growth of homogeneous AIN nanowires (phi 40-150 nm). No droplets were observed at the tips of obtained nanowires which suggests that they were grown mainly by a vapor-phase reactions mechanism. Thermodynamic analysis of possible intermediate reactions in the operating temperatures range illustrates that these nanowires could be grown via spontaneous vapor-phase chlorination-nitridation sequences.

  11. The aluminizing in powder technology of AISI 304 steel

    NASA Astrophysics Data System (ADS)

    Băitanu, D. B.; Găluşcă, D. G.; Achiţei, D. C.; Minciună, M. G.; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    The paper presents a study about the aluminizing treatments applied to AISI 304 stainless steel, with the purpose to improve the corrosion resistance. The aluminizing is realized in a powder medium, composed by aluminium powder (with 99.95% purity), aluminium oxide Al2O3 and ammonium chloride NH4Cl. The structural characterization was made by scanning electronic microscopy to highlight the structure of layer after aluminizing, at different magnitudes.

  12. Quantitative phase analysis from powder diffraction using de Rietveld method in hydrogen storage alloys based on TiCr

    NASA Astrophysics Data System (ADS)

    Martinez, A.; Bellon, D.; Reina, L.

    2016-08-01

    Hydrogen storage is one of the important steps in the implementation of the hydrogen economy; metal hydrides are a promising way to achieve this goal. We present in this work the use of Rietveld analysis to characterize structurally TiCr-based alloys that are able to store hydrogen. TiCruV09, TiCrL1V0.45Nb0.45, TiCr1.1V0.2 Nb0.8, TiCr1.1Nb0.9 alloys were synthesized in an arc furnace under argon atmosphere. The analysis of phases was developed by X-Ray Diffraction (XRD) for further refinement of both the two lattice parameters and the percentage of the phases. Our results confirmed that a structure bcc, mostly combined with a small percentage of Laves phases, leads to obtain important properties in this area. Rietveld analysis was performed by the Fullprof program and this program allows us to obtain the different structural parameters.

  13. Interlaboratory Study for Nickel Alloy 625 Made by Laser Powder Bed Fusion to Quantify Mechanical Property Variability

    NASA Astrophysics Data System (ADS)

    Brown, Christopher U.; Jacob, Gregor; Stoudt, Mark; Moylan, Shawn; Slotwinski, John; Donmez, Alkan

    2016-08-01

    Six different organizations participated in this interlaboratory study to quantify the variability in the tensile properties of Inconel 625 specimens manufactured using laser powder bed fusion-additive manufacturing machines. The tensile specimens were heat treated and tensile tests were conducted until failure. The properties measured were yield strength, ultimate tensile strength, elastic modulus, and elongation. Statistical analysis revealed that between-participant variability for yield strength, ultimate tensile strength, and elastic modulus values were significantly higher (up to four times) than typical within-participant variations. Only between-participant and within-participant variability were both similar for elongation. A scanning electron microscope was used to examine one tensile specimen for fractography. The fracture surface does not have many secondary cracks or other features that would reduce the mechanical properties. In fact, the features largely consist of microvoid coalescence and are entirely consistent with ductile failure.

  14. Interlaboratory Study for Nickel Alloy 625 Made by Laser Powder Bed Fusion to Quantify Mechanical Property Variability

    NASA Astrophysics Data System (ADS)

    Brown, Christopher U.; Jacob, Gregor; Stoudt, Mark; Moylan, Shawn; Slotwinski, John; Donmez, Alkan

    2016-06-01

    Six different organizations participated in this interlaboratory study to quantify the variability in the tensile properties of Inconel 625 specimens manufactured using laser powder bed fusion-additive manufacturing machines. The tensile specimens were heat treated and tensile tests were conducted until failure. The properties measured were yield strength, ultimate tensile strength, elastic modulus, and elongation. Statistical analysis revealed that between-participant variability for yield strength, ultimate tensile strength, and elastic modulus values were significantly higher (up to four times) than typical within-participant variations. Only between-participant and within-participant variability were both similar for elongation. A scanning electron microscope was used to examine one tensile specimen for fractography. The fracture surface does not have many secondary cracks or other features that would reduce the mechanical properties. In fact, the features largely consist of microvoid coalescence and are entirely consistent with ductile failure.

  15. Morphology and magnetic behavior of cobalt rich amorphous/nanocrystalline (Co-Ni)70Ti10B20 alloyed powders

    NASA Astrophysics Data System (ADS)

    Raanaei, Hossein; Mohammad-Hosseini, Vahid

    2016-09-01

    The effect of milling time on microstructural and magnetic behavior of mechanically alloyed Co49Ni21Ti10B20 is investigated by using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive X-ray spectroscopy, differential scanning calorimetry and vibrating sample magnetometer. It is shown, with increasing milling time, the crystallite size decreases and finally reaches to a low value after 190 h of milling time. The increase in microstrain is also observed during the milling process. The results indicate the coexistence between amorphous and nanocrystalline phases after 190 h of milling time. Moreover, the lowest magnetic coercivity of about 39 Oe at the final milling stage is observed. The results of annealed sample reveal structural ordering of constituent elements.

  16. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    PubMed

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  17. Aluminium contamination from fluoride assisted dissolution of metallic aluminium.

    PubMed

    Tennakone, K; Wickramanayake, S; Fernando, C A

    1988-01-01

    Trace amounts (microg g(-1) quantities) of fluoride ion are found to catalyse the dissolution of metallic aluminium in very slightly acidic or alkaline aqueous media. Possibly hazardous levels of aluminium could get leached from cooking utensils if fluoridated water or fluoride rich foodstuffs are used. The fluoride assisted corrosion of aluminium is most dramatic in oxalic, tartaric acids or sodium bicarbonate. Carbon dioxide also corrodes aluminium in the presence of the fluoride ion, generating colloidal hydrated aluminium oxide which is readily soluble in dilute organic and mineral acids. PMID:15092668

  18. a-Si:H and a-SiGe:H alloys fabricated close to powder regime of rf PECVD

    SciTech Connect

    Middya, A.R.; Hazra, S.; Ray, S.; Longeaud, C.; Kleider, J.P.

    1997-07-01

    The authors have been observing that a-Si:H and a-SiGe:H films deposited under high chamber pressure or close to powder regime (500 to 2,000 mT for a-Si:H and 200 to 1,000 mT for a-SiGe:H) show many new features: the mobility lifetime product is 10 to 100 times higher and the density of states above Fermi level of a-Si:H and a-SiGe:H ([Ge] {le} 0.20) is lower than that of standard samples. This enhancement in photoconductivity can neither be attributed to autodoping nor to creation of sensitization centers in the samples. Hydrogen bonding of these films, is mostly monohydride and the density of microstructural (polyhydrides and microvoids) defects is low. Evidence for the presence of nanocrystals is noted. Though the films seems amorphous by all conventional techniques, they crystallize easily under low laser intensity. Kinetics of light induced degradation is very fast (less than 20 hrs), for a-Si:H and the value of photoconductivity in the light soaked state is comparable to that of the standard samples in the annealed state. The process gas utilization efficiency in this regime is also higher than in the low power and pressure regime.

  19. Preparation of functionalized organoaluminiums by direct insertion of aluminium to unsaturated halides.

    PubMed

    Blümke, Tobias; Chen, Yi-Hung; Peng, Zhihua; Knochel, Paul

    2010-04-01

    The preparation of polyfunctional organometallics is important in organic synthesis as these reagents are very popular nucleophiles. The preparation of functionalized aluminium reagents by direct insertion of aluminium powder is in general not possible. Such a reaction would be of special importance owing to the low price of aluminium compared with magnesium (it is half the price), the low toxicity of this metal and the chemoselectivity of the resultant organoaluminium reagents. We have now found that by adding catalytic amounts of selected metallic chlorides (TiCl(4), BiCl(3), InCl(3) or PbCl(2)) in the presence of LiCl, aluminium powder inserts into various unsaturated iodides and bromides under mild conditions. These resulting new organoaluminium reagents undergo smooth Pd-catalysed cross-coupling and acylation reactions, as well as copper-catalysed allylic substitutions, affording various interesting products for pharmaceutical and material science applications. PMID:21124514

  20. Preparation of functionalized organoaluminiums by direct insertion of aluminium to unsaturated halides

    NASA Astrophysics Data System (ADS)

    Blümke, Tobias; Chen, Yi-Hung; Peng, Zhihua; Knochel, Paul

    2010-04-01

    The preparation of polyfunctional organometallics is important in organic synthesis as these reagents are very popular nucleophiles. The preparation of functionalized aluminium reagents by direct insertion of aluminium powder is in general not possible. Such a reaction would be of special importance owing to the low price of aluminium compared with magnesium (it is half the price), the low toxicity of this metal and the chemoselectivity of the resultant organoaluminium reagents. We have now found that by adding catalytic amounts of selected metallic chlorides (TiCl4, BiCl3, InCl3 or PbCl2) in the presence of LiCl, aluminium powder inserts into various unsaturated iodides and bromides under mild conditions. These resulting new organoaluminium reagents undergo smooth Pd-catalysed cross-coupling and acylation reactions, as well as copper-catalysed allylic substitutions, affording various interesting products for pharmaceutical and material science applications.

  1. Time-resolved aluminium laser-induced plasma temperature measurements

    NASA Astrophysics Data System (ADS)

    Surmick, D. M.; Parigger, C. G.

    2014-11-01

    We seek to characterize the temperature decay of laser-induced plasma near the surface of an aluminium target from laser-induced breakdown spectroscopy measurements of aluminium alloy sample. Laser-induced plasma are initiated by tightly focussing 1064 nm, nanosecond pulsed Nd:YAG laser radiation. Temperatures are inferred from aluminium monoxide spectra viewed at systematically varied time delays by comparing experimental spectra to theoretical calculations with a Nelder Mead algorithm. The temperatures are found to decay from 5173 ± 270 to 3862 ± 46 Kelvin from 10 to 100 μs time delays following optical breakdown. The temperature profile along the plasma height is also inferred from spatially resolved spectral measurements and the electron number density is inferred from Stark broadened Hβ spectra.

  2. Plasma-ARC spray-coatings of powders of self-fluxing iron-base alloys. 1. Estimation of the temperature and velocity of powder particles in the plasma flow

    SciTech Connect

    Nechiporenko, A.A.; Martsevoi, E.P.

    1995-07-01

    Mathematical simulation has been used to estimate the effect of technological factors on the variation of the temperature and velocity of particles of self-fluxing iron-base powder in a plasma flow of propane-butane combustion products. The influence of the plasma generator arc current, the flow rates of the plasma-forming gases and their relations, the powder particle size, the diameter of the plasma generator nozzle, the powder flow rate, and the spraying distance are analyzed. Optimal spraying conditions are determined for various powder fractions.

  3. ISO test method to determine sustained-load-cracking resistance of aluminium cylinders

    SciTech Connect

    Bhuyan, G.S.; Rana, M.D.

    1999-08-01

    Leak as well as rupture types of failures related to sustained-load-cracking (SLC) have been observed in high-pressure gas cylinders fabricated from certain aluminium alloy. The stable crack growth mechanism observed primarily in the cylinder neck and shoulder area have been identified as the SLC mechanism occurring at room temperature without any environmental effect. The International Organization for standardization (ISO) Sub-Committee 3, Working Group 16 has developed a test method to measure the SLC resistance using fracture mechanics specimens along with an acceptance criterion for aluminium cylinders. The technical rationale for the proposed test method and the physical significance of the acceptance criterion to the cylinder performance in terms of critical stress-crack size relationship is presented. Application of the developed test method for characterizing new aluminium alloy for manufacturing cylinders is demonstrated. SLC characteristics of several aluminium cylinders as well as on-board cylinders for natural gas vehicles assessed by the authors are discussed.

  4. Method and Apparatus for Production of Powders

    NASA Technical Reports Server (NTRS)

    Storltzfus, Joel M. (Inventor); Sircar, Subhasish (Inventor)

    1998-01-01

    Apparatus and method are disclosed for producing oxides of metals and of metal alloys. The metal or alloy is placed in an oxygen atmosphere in a combustion chamber and ignited. Products of the combustion include one or more oxides of the metal or alloy in powdered form. In one embodiment of the invention a feeder is provided whereby material to be oxidized by combustion can be advanced into a combustion chamber continuously. A product remover receives the powder product of the combustion.

  5. Method and apparatus for production of powders

    NASA Technical Reports Server (NTRS)

    Stolzfus, Joel M. (Inventor); Sircar, Subhasish (Inventor)

    1995-01-01

    Apparatus and method are disclosed for producing oxides of metals and of metal alloys. The metal or alloy is placed in an oxygen atmosphere in a combustion chamber and ignited. Products of the combustion include one or more oxides of the metal or alloy in powdered form. In one embodiment of the invention a feeder is provided whereby material to be oxidized by combustion can be advanced into a combustion chamber continuously. A product remover receives the powder product of the combustion.

  6. The Influence of Sc and Zr Additions on the Microstructure and Mechanical Behavior of Ultrafine Grained Al-Mg Alloys Processed by Powder Metallurgy

    NASA Astrophysics Data System (ADS)

    Harrell, Tammy Jeanne

    Additions of Sc and Zr to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc and Zr significantly increase the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultra-fine-grained (UFG) microstructure (e.g., 100's nm). Accordingly, we investigate the microstructural evolution and mechanical behavior of four powder metallurgy UFG Al-Mg-Sc-(Zr) compositions and compared the results to those of equivalent fine-grained (FG) compositions - Al-5Mg-0.1Sc, Al-3Mg-0.5Sc, Al-5Mg-0.4Sc and Al-5Mg-0.2Sc-0.2Zr (wt.%). Experimental materials were consolidated by hot isostatic pressing (HIP'ing) followed by extrusion or dual mode dynamic (DMD) forging. Under identical processing conditions, UFG ternary Al-5Mg-0.4Sc materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 - 3 μm apart, while precipitates in the FG materials have an average diameter of 24 nm and are spaced 50 - 200 nm apart. The strengthening mechanisms are quantitatively evaluated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are dispersion strengthening due to the presence of Mg-rich oxides/nitrides and precipitate strengthening, respectively. Preliminary results suggest that replacing 0.2 wt% Sc with Zr results in higher strength, lower ductility and a change in precipitate distribution.

  7. Using Amorphous Phases in the Design of Structural Alloys

    NASA Astrophysics Data System (ADS)

    Schwarz, R. B.; Nash, P.

    1989-01-01

    The recent discovery that amorphous alloy powders can be prepared by mechanically alloying a mixture of pure crystalline intermetallics is opening new windows to the synthesis of engineering materials. Amorphous powders synthesized by mechanical alloying may find application in the design of structural alloys, high thermal conductivity alloys, and metal-matrix composites.

  8. Laboratory Powder Metallurgy Makes Tough Aluminum Sheet

    NASA Technical Reports Server (NTRS)

    Royster, D. M.; Thomas, J. R.; Singleton, O. R.

    1993-01-01

    Aluminum alloy sheet exhibits high tensile and Kahn tear strengths. Rapid solidification of aluminum alloys in powder form and subsequent consolidation and fabrication processes used to tailor parts made of these alloys to satisfy such specific aerospace design requirements as high strength and toughness.

  9. Aluminium alloys for offshore drilling systems

    SciTech Connect

    Fine, G.M.; Basovich, V.S.; Pisarnitsky, A.D.; Jemetz, B.V.; Mazurova, L.D.; Gelfgat, M.Ya.

    1995-12-31

    This paper presents the experience gained in the USSR (now CIS) over many years in the use of Aluminum Drill Pipe (ADP). The main advantages of aluminum over steel for drill pipe applications are discussed. Methods of fabricating aluminum pipes with steel tool joints are explained. The problems of abrasion and corrosion resistance are presented. Recent experience testing ADP after exposure to the offshore environment have shown negligible reduction in fatigue life. It is now considered possible to design a slimline riser in aluminum for water depths of 3--4 kilometers.

  10. Interfacial morphology of low-voltage anodic aluminium oxide

    SciTech Connect

    Hu, Naiping; Dongcinn, Xuecheng; He, Xueying; Argekar, Sandip; Zhang, Yan; Browning, Jim; Schaefer, Dale

    2013-01-01

    X-ray reflectivity (XRR) and neutron reflectivity (NR), as well as ultra-smallangle X-ray scattering (USAXS), are used to examine the in-plane and surfacenormal structure of anodic films formed on aluminium alloy AA2024 and pure aluminium. Aluminium and alloy films up to 3500 A thick were deposited on Si wafers by electron beam evaporation of ingots. Porous anodic aluminium oxide (AAO) films are formed by polarizing at constant voltage up to 20 V noble to the open circuit potential. The voltage sweet spot (5 V) appropriate for constant-voltage anodization of such thin films was determined for both alloy and pure Al. In addition, a new concurrent voltage- and current-control protocol was developed to prepare films with larger pores (voltages higher than 5 V), but formed at a controlled current so that pore growth is slow enough to avoid stripping the aluminium substrate layer. USAXS shows that the pore size and interpore spacing are fixed in the first 10 s after initiation of anodization. Pores then grow linearly in time, at constant radius and interpore spacing. Using a combination of XRR and NR, the film density and degree of hydration of the films were determined from the ratio of scattering length densities. Assuming a chemical formula Al2O3xH2O, it was found that x varies from 0.29 for the native oxide to 1.29 for AAO grown at 20 V under concurrent voltage and current control. The average AAO film density of the porous film at the air surface is 2.45 (20) g cm3. The density of the barrier layer at the metal interface is 2.9 (4) g cm3, which indicates that this layer is also quite porous

  11. Cold-Spray Processing of a High Density Nanocrystalline Aluminum Alloy 2009 Coating Using a Mixture of As-Atomized and As-Cryomilled Powders

    NASA Astrophysics Data System (ADS)

    Zhang, Y. Y.; Wu, X. K.; Cui, H.; Zhang, J. S.

    2011-09-01

    In this work, a mixture of as-atomized and as-cryomilled powders instead of the pure as-cryomilled powder was used as feedstock to achieve high density nanocrystalline coatings by cold spraying. Cryomilled powder with nanocrystalline grains was produced by mechanical milling under liquid nitrogen and the grain size range was from 5 to 30 nm. A mixture of 30 wt.% as-atomized powder and 70 wt.% as-cryomilled powder was sprayed onto the aluminum substrates. High density coatings were attained by use of this kind of mixture, which was described as an effective method to decrease porosity in the cold-sprayed nanocrystalline coating. The functions of the as-atomized powder in the coating were discussed. The mechanical behavior of the powders and the coating were studied using nanoindentation technique.

  12. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate.

  13. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate. PMID:22099158

  14. Compaction of Titanium Powders

    SciTech Connect

    Stephen J. Gerdemann; Paul D. Jablonski

    2010-11-01

    Accurate modeling of powder densification has been an area of active research for more than 60 years. The earliest efforts were focused on linearization of the data because computers were not readily available to assist with curve-fitting methods. In this work, eight different titanium powders (three different sizes of sponge fines <150 μm, <75 μm, and < 45 μm; two different sizes of a hydride-dehydride [HDH] <75 μm and < 45 μm; an atomized powder; a commercially pure [CP] Ti powder from International Titanium Powder [ITP]; and a Ti 6 4 alloy powder) were cold pressed in a single-acting die instrumented to collect stress and deformation data during compaction. From these data, the density of each compact was calculated and then plotted as a function of pressure. The results show that densification of all the powders, regardless of particle size, shape, or chemistry, can be modeled accurately as the sum of an initial density plus the sum of a rearrangement term and a work-hardening term. These last two terms are found to be a function of applied pressure and take the form of an exponential rise.

  15. Compaction of Titanium Powders

    NASA Astrophysics Data System (ADS)

    Gerdemann, Stephen J.; Jablonski, Paul D.

    2011-05-01

    Accurate modeling of powder densification has been an area of active research for more than 60 years. The earliest efforts were focused on linearization of the data because computers were not readily available to assist with curve-fitting methods. In this work, eight different titanium powders (three different sizes of sponge fines <150 μm, <75 μm, and < 45 μm; two different sizes of a hydride-dehydride [HDH] <75 μm and < 45 μm; an atomized powder; a commercially pure [CP] Ti powder from International Titanium Powder [ITP]; and a Ti 6 4 alloy powder) were cold pressed in a single-acting die instrumented to collect stress and deformation data during compaction. From these data, the density of each compact was calculated and then plotted as a function of pressure. The results show that densification of all the powders, regardless of particle size, shape, or chemistry, can be modeled accurately as the sum of an initial density plus the sum of a rearrangement term and a work-hardening term. These last two terms are found to be a function of applied pressure and take the form of an exponential rise.

  16. Weldability aspects in the design and fabrication of aluminium structures subjected to fatigue loads. Part 2: Weldability of aluminium alloys using advanced MIG and TIG techniques. Effect of the weld bead geometrical factors on the fatigue behavior of the welded joint

    NASA Astrophysics Data System (ADS)

    Nevasmaa, Pekka; Peltonen, Jorma; Kuitunen, Risto; Rahka, Klaus

    1993-05-01

    The project explored experimentally the weldability of high-strength aluminum alloys and suitable welding techniques. Part 2 of the report will examine welding procedures suitable for high-strength 5xxx (AlMg) and 6xxx (AlSiMg) series aluminum alloys using advanced MIG and TIG techniques and evaluate the weldability of these alloys, as well as the importance of the shape of the weld bead for fatigue strength of the welded joint.

  17. Aluminium contents in baked meats wrapped in aluminium foil.

    PubMed

    Turhan, Sadettin

    2006-12-01

    In this investigation, the effect of cooking treatments (60min at 150°C, 40min at 200°C, and 20min at 250°C) on aluminium contents of meats (beef, water buffalo, mutton, chicken and turkey) baked in aluminium foil were evaluated. Cooking increased the aluminium concentration of both the white and red meats. The increase was 89-378% in red meats and 76-215% in poultry. The least increase (76-115%) was observed in the samples baked for 60min at 150°C, while the highest increase (153-378%) was in samples baked for 20min at 250°C. It was determined that the fat content of meat in addition to the cooking process affected the migration of aluminium (r(2)=0.83; P<0.01). It was also found that raw chicken and turkey breast meat contained higher amounts of aluminium than the raw chicken and turkey leg meat, respectively. Regarding the suggested provisional tolerable daily intake of 1mg Al/kg body weight per day of the FAO/WHO Expert Committee on Food Additives, there are no evident risks to the health of the consumer from using aluminium foil to cook meats. However, eating meals prepared in aluminium foil may carry a risk to the health by adding to other aluminium sources.

  18. Aluminium toxicity and iron homeostasis.

    PubMed

    Ward, R J; Zhang, Y; Crichton, R R

    2001-11-01

    In an animal model of aluminum overload, (aluminium gluconate), the increases in tissue aluminium content were paralleled by elevations of tissue iron in the kidney, liver heart and spleen as well as in various brain regions, frontal, temporal and parietal cortex and hippocampus. Despite such increases in iron content there were no significant changes in the activities of a wide range of cytoprotective enzymes apart from an increase in superoxide dismutase in the frontal cortex of the aluminium loaded rats. Such increases in tissue iron content may be attributed to the stabilisation of IRP-2 by aluminium thereby promoting transferrin receptor synthesis while blocking ferritin synthesis. Using the radioactive tracer (26)Al less than 1% of the injected dose was recovered in isolated ferritin, supporting previous studies which also found little evidence for aluminium storage within ferritin. The increases in brain iron may well be contributory to neurodegeneration, although the pathogenesis by which iron exerts such an effect is unclear.

  19. Dendritic microstructure in argon atomized superalloy powders

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Kumar, Mahundra

    1986-01-01

    The dendritic microstructure of atomized nickel base superalloy powders (Ni-20 pct Cr, NIMONIC-80A, ASTROALOY, and ZHS6-K) was studied. Prealloyed vacuum induction melted ingots were argon-atomized, the powders were cooled to room temperature, and various powder-size fractions were examined by optical metallography. Linear correlations were obtained for the powder size dependence of the secondary dendrite arm spacing, following the expected d-alpha (R) to the m power dependence on the particle size for all four superalloy compositions. However, the Ni-20 pct Cr alloy, which had much coarser arm spacing as compared to the other three alloys, had a much larger value of m.

  20. Nouveau procédé de synthèse du nitrure d'aluminium

    NASA Astrophysics Data System (ADS)

    Haussonne, J. M.; Lostec, J.; Bertot, J. P.; Lostec, L.; Sadou, S.

    1993-04-01

    Thermodynamic considerations show that, even at room temperature, pure aluminium can react with nitrogen to form the aluminium nitride AlN. However, pure aluminium does not exist: it is always surrounded by an alumina shell that protects the metal from further reactions. Furthermore, in the hypothesis where one has been able to make aluminium react with nitrogen, an aluminium nitride shell will protect as well the metal core from further oxidation. Prompted by the Lanxide process allowing to form Al/Al2O3 composites, we have mixed aluminium powders with lithium salts, and easily synthesized pure aluminium nitride by heating the mixed powders in nitrogen at temperatures ranging from 800 to 1200 °C. Starting from aluminium powders with a specific area ranging from 0.3 to 4 m^2/g, we have been able to produce aluminium nitride with specific are ranging from 1 to 20 m^2/g. Mixed with Y203-CaO and sintered at 1720 °C in N2, we obtained AIN ceramics owning 92% density and 160 W/m.K thermal conductivity. Les calculs thermodynamiques montrent que, même à température ambiante, l'aluminium pur peut réagir avec l'azote pour former le nitrure d'aluminium AlN. Cependant, la poudre d'aluminium pur n'existe pas : ses grains sont toujours entourés d'une couche d'alumine protectrice. De plus, dans l'hypothèse où l'on pourrait faire réagir de la poudre d'aluminium avec de l'azote, il se formerait de même une couche protectrice de nitrure d'aluminium qui empêcherait le centre des grains de réagir. S'inspirant du “procédé Lanxide” permettant de réaliser des composites Al/Al2O3, nous avons mélangé de la poudre d'aluminium avec des sels de lithium, et synthétisé du nitrure d'aluminium pur en portant ce mélange dans l'azote à une température pouvant être comprise entre 800 et 1 200 °C. Utilisant des poudres d'aluminium possédant une surface spécifique comprise entre 0,3 et 4 m^2/g, nous avons obtenu une poudre de nitrure d'aluminium avec une surface sp

  1. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer. PMID:16045991

  2. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer.

  3. Mechanochemical route to the synthesis of nanostructured Aluminium nitride.

    PubMed

    Rounaghi, S A; Eshghi, H; Scudino, S; Vyalikh, A; Vanpoucke, D E P; Gruner, W; Oswald, S; Kiani Rashid, A R; Samadi Khoshkhoo, M; Scheler, U; Eckert, J

    2016-01-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN. PMID:27650956

  4. Treatment of dairy effluents by electrocoagulation using aluminium electrodes.

    PubMed

    Tchamango, Serge; Nanseu-Njiki, Charles P; Ngameni, Emmanuel; Hadjiev, Dimiter; Darchen, André

    2010-01-15

    This work sets out to examine the efficiency of an electrolytic treatment: electrocoagulation, applied to dairy effluents. The experiments were carried out using a soluble aluminium anode on artificial wastewater derived from solutions of milk powder. The flocks generated during this treatment were separated by filtration. The analysis of the filtrates showed that the chemical oxygen demand (COD) was reduced by up to 61% while the removal of phosphorus, nitrogen contents, and turbidity were 89, 81 and 100%, respectively. An analogous treatment applied to phosphate and lactose solutions revealed that lactose was not eliminated, a fact that could account for the rather poor lowering of the COD. Compared to the chemical coagulation treatment with aluminium sulphate, the efficiency of the electrocoagulation technique was almost identical. However the wastewaters treated by electrocoagulation differed by the fact that they exhibited a lower conductivity and a neutral pH value (by contrast to the acid nature of the solution treated by the chemical coagulation). This result (low conductivity, neutral pH) tends to show that it may be possible to recycle the treated water for some industrial uses. Moreover, the electrocoagulation process uses fewer reagents: the mass of the aluminium anode dissolved during the treatment is lower compared to the quantity of the aluminium salt used in chemical coagulation. These two observations clearly show that the electrocoagulation technique is more performing. PMID:19900696

  5. Mechanochemical route to the synthesis of nanostructured Aluminium nitride.

    PubMed

    Rounaghi, S A; Eshghi, H; Scudino, S; Vyalikh, A; Vanpoucke, D E P; Gruner, W; Oswald, S; Kiani Rashid, A R; Samadi Khoshkhoo, M; Scheler, U; Eckert, J

    2016-09-21

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  6. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    NASA Astrophysics Data System (ADS)

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-09-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  7. Treatment of dairy effluents by electrocoagulation using aluminium electrodes.

    PubMed

    Tchamango, Serge; Nanseu-Njiki, Charles P; Ngameni, Emmanuel; Hadjiev, Dimiter; Darchen, André

    2010-01-15

    This work sets out to examine the efficiency of an electrolytic treatment: electrocoagulation, applied to dairy effluents. The experiments were carried out using a soluble aluminium anode on artificial wastewater derived from solutions of milk powder. The flocks generated during this treatment were separated by filtration. The analysis of the filtrates showed that the chemical oxygen demand (COD) was reduced by up to 61% while the removal of phosphorus, nitrogen contents, and turbidity were 89, 81 and 100%, respectively. An analogous treatment applied to phosphate and lactose solutions revealed that lactose was not eliminated, a fact that could account for the rather poor lowering of the COD. Compared to the chemical coagulation treatment with aluminium sulphate, the efficiency of the electrocoagulation technique was almost identical. However the wastewaters treated by electrocoagulation differed by the fact that they exhibited a lower conductivity and a neutral pH value (by contrast to the acid nature of the solution treated by the chemical coagulation). This result (low conductivity, neutral pH) tends to show that it may be possible to recycle the treated water for some industrial uses. Moreover, the electrocoagulation process uses fewer reagents: the mass of the aluminium anode dissolved during the treatment is lower compared to the quantity of the aluminium salt used in chemical coagulation. These two observations clearly show that the electrocoagulation technique is more performing.

  8. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    PubMed Central

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-01-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN. PMID:27650956

  9. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored. PMID:26922890

  10. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored.

  11. Biaxially textured articles formed by powder metallurgy

    DOEpatents

    Goyal, Amit; Williams, Robert K.

    2001-01-01

    A biaxially textured alloy article comprises Ni powder and at least one powder selected from the group consisting of Cr, W, V, Mo, Cu, Al, Ce, YSZ, Y, Rare Earths, (RE), MgO, CeO.sub.2, and Y.sub.2 O.sub.3 ; compacted and heat treated, then rapidly recrystallized to produce a biaxial texture on the article. In some embodiments the alloy article further comprises electromagnetic or electro-optical devices and possesses superconducting properties.

  12. Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1985-01-01

    The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

  13. Nickel base coating alloy

    NASA Technical Reports Server (NTRS)

    Barrett, C. A. (Inventor); Lowell, C. E. (Inventor)

    1986-01-01

    Zirconium is added to a Ni-30 Al (beta) intermetallic alloy in the range of 0.05 w/o to 0.25 w/o. This addition is made during melting or by using metal powders. The addition of zirconium improves the cyclic oxidation resistance of the alloys at temperatures above 1100 C.

  14. Powder-Metallurgy Process And Product

    NASA Technical Reports Server (NTRS)

    Paris, Henry G.

    1988-01-01

    Rapid-solidification processing yields alloys with improved properties. Study undertaken to extend favorable property combinations of I/M 2XXX alloys through recently developed technique of rapid-solidification processing using powder metallurgy(P/M). Rapid-solidification processing involves impingement of molten metal stream onto rapidly-spinning chill block or through gas medium using gas atomization technique.

  15. Aluminium content of some foods and food products in the USA, with aluminium food additives.

    PubMed

    Saiyed, Salim M; Yokel, Robert A

    2005-03-01

    The primary objective was to determine the aluminium (Al) content of selected foods and food products in the USA which contain Al as an approved food additive. Intake of Al from the labeled serving size of each food product was calculated. The samples were acid or base digested and analysed for Al using electrothermal atomic absorption spectrometry. Quality control (QC) samples, with matrices matching the samples, were generated and used to verify the Al determinations. Food product Al content ranged from <1-27,000 mg kg(-1). Cheese in a serving of frozen pizzas had up to 14 mg of Al, from basic sodium aluminium phosphate; whereas the same amount of cheese in a ready-to-eat restaurant pizza provided 0.03-0.09 mg. Many single serving packets of non-dairy creamer had approximately 50-600 mg Al kg(-1) as sodium aluminosilicate, providing up to 1.5 mg Al per serving. Many single serving packets of salt also had sodium aluminosilicate as an additive, but the Al content was less than in single-serving non-dairy creamer packets. Acidic sodium aluminium phosphate was present in many food products, pancakes and waffles. Baking powder, some pancake/waffle mixes and frozen products, and ready-to-eat pancakes provided the most Al of the foods tested; up to 180 mg/serving. Many products provide a significant amount of Al compared to the typical intake of 3-12 mg/day reported from dietary Al studies conducted in many countries.

  16. The Nature of Tensile Ductility as Controlled by Extreme-Sized Pores in Powder Metallurgy Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, P.; Ravi Chandran, K. S.; Cao, F.; Koopman, M.; Fang, Z. Zak

    2016-05-01

    Tensile properties of Ti-6Al-4V titanium alloy, sintered by a new process (sintering, phase transformation, and dehydrogenation of titanium hydride compacts, termed HSPT process), were investigated to determine how the sintering pores influence the tensile strength and ductility. It was found that the ductility in the sintered alloy is severely affected by the size of the largest pore, referred here as extreme-sized pore, even when the average volume fraction of porosity is nearly constant between a large number of samples. It is shown that the rapid decrease in ductility, with an increase in the extreme pore size, is caused by strain localization around the extreme-sized pore and early crack initiation. This crack initiation leads to fracture of the plane containing the pore thereby limiting the extent of uniform plastic strain that can be attained before fracture. Interestingly, the strength properties are, however, found to be independent of the size of the extreme-sized pore. The results are explained on the basis of stress concentration and strain localization around the extreme-sized pores. The work also reveals that if the extreme-sized pores are eliminated, PM Ti-6Al-4V alloy with high strength (~1100 MPa) and good ductility (~12 pct), which is easily comparable to a wrought Ti-6Al-4V alloy, can be achieved even at oxygen levels up to 0.4 wt pct.

  17. Self-triggering reaction kinetics between nitrates and aluminium powder.

    PubMed

    Demichela, Micaela

    2007-09-01

    During the night between the 19 and 20 September 2003, a loud explosion occurred at about 3km from the town of Carignano that was clearly heard at a distance of some tens of kilometres. The explosion almost completely destroyed most of the laboratories of the Panzera Company that were used for the production of fireworks. The results of the research activities that were carried out using a differential scanning calorimeter (DSC) on the same raw materials that made up the pyrotechnical mixture that exploded are reported in this paper. This activity was carried out to identify the dynamics of the accident. It proved possible to verify how the event was produced because of a slow exothermic reaction which, after about 8h, caused the self-triggering of 120 kg of finished product. The detonation can therefore be put down to a runaway reaction in the solid phase, whose primogenial causes can be attributed to a still craftsman type production system, not conformed to the rigorous controls and inspections as those required by a safety management system for major risk plants, as the Panzera Company was.

  18. Pulmonary Fibrosis in an Aluminium Worker

    PubMed Central

    Mitchell, John

    1959-01-01

    Aluminium dust has never been shown to be harmful to man in Great Britain. This paper reports a fatal case of progressive pulmonary fibrosis in a young man occupationally exposed to a heavy concentration of fine aluminium dust. Clinically, radiologically, and pathologically this case was indistinguishable from cases of aluminium fibrosis of the lung described by Shaver in Canada. Images PMID:13651554

  19. Influence of Powder Particle Size on the Compaction Behavior and Mechanical Properties of a High-Alloy Austenitic CrMnNi TRIP Steel During Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Decker, S.; Martin, S.; Krüger, L.

    2016-01-01

    In this study, varying powder particle size fractions (<25, 25 to 45, 45 to 63 µm) of a TRIP steel powder were compacted by spark plasma sintering (SPS). Densification initiated at a slightly lower temperature with decreasing particle size due to increasing green density. With decreasing powder particle size fraction, the as-sintered materials exhibited smaller grain sizes. Compression tests revealed a slight decrease of the compressive yield strength with increasing particle size and, accordingly, larger grain size. A few large deformation bands formed in bigger grains, while many thin deformation bands were formed in smaller grains. α'-Martensite nuclei formed successively inside the deformation bands, reducing the mean free path of (partial) dislocation slip. Due to the size of the deformation bands, α'-martensite formation started at lower strains with increasing particle size. When α'-martensite formation was initiated, work hardening was influenced more by α'-martensite formation than by the grain size of the steel matrix. Hence, work hardening increased with increasing particle size.

  20. Development of microstructure in high-alloy steel K390 using semi-solid forming

    NASA Astrophysics Data System (ADS)

    Opatova, K.; Aisman, D.; Rubesova, K.; Ibrahim, K.; Jenicek, S.

    2016-03-01

    Semi-solid processing of light alloys, namely aluminium and magnesium alloys, is a widely known and well-established process. By contrast, processing of powder steels which have high levels of alloying elements is a rather new subject of research. Thixoforming of high-alloy steels entails a number of technical difficulties. If these are overcome, the method can offer a variety of benefits. First of all, the final product shape and the desired mechanical properties can be obtained using a single forming operation. Semi-solid forming can produce unusual powder steel microstructures unattainable by any other route. Generally, the microstructures, which are normally found in thixoformed steels, consist of large fractions of globular or polygonal particles of metastable austenite embedded in a carbide network. An example is the X210Cr12 steel which is often used for semi-solid processing experiments. A disadvantage of the normal microstructure configuration is the brittleness of the carbide network, in which cracks initiate and propagate, causing low energy fractures. However, there is a newly-developed mini-thixoforming route which produces microstructures with an inverted configuration. Here, the material chosen for this purpose was K390 steel, in which the content of alloying elements is up to 24%. Its microstructure which was obtained by mini- thixoforming did not contain polyhedral austenite grains but hard carbides embedded in a ductile austenitic matrix. This provided the material with improved toughness. The spaces between the austenite grains were filled with a eutectic in which chromium, molybdenum and cobalt were distributed uniformly. After the processing parameters were optimized, complexshaped demonstration products were manufactured by this route. These products showed an extraordinary compressive strength and high wear resistance, thanks to the hardness of their microstructure constituents, predominantly the carbides.

  1. Powder sampling.

    PubMed

    Venables, Helena J; Wells, J I

    2002-01-01

    The factors involved when sampling powder mixes have been reviewed. The various methods are evaluated (manual, automatic, and sub-sampling) and the errors incurred are discussed. Certain rules have been applied to various samplers and their suitability for powder mixtures are described. The spinning riffler is apparently the most suitable, while the use of sample thieves should be avoided due to error and bias.

  2. Occupational asthma caused by aluminium welding.

    PubMed

    Vandenplas, O; Delwiche, J P; Vanbilsen, M L; Joly, J; Roosels, D

    1998-05-01

    Work-related asthma has been documented in workers employed in the primary aluminium industry and in the production of aluminium salts. The role of aluminium in the development of occupational asthma has, however, never been convincingly substantiated. We investigated a subject who experienced asthmatic reactions related to manual metal arc welding on aluminium. Challenge exposure to aluminium welding with flux-coated electrodes, as well as with electrodes without flux, elicited marked asthmatic reactions. Manual metal arc welding on mild steel did not cause significant bronchial response. The results of inhalation challenges combined with exposure assessments provided evidence that aluminium can cause asthmatic reactions in the absence of fluorides. Awareness of this possibility may be relevant to the investigation of asthma in workers exposed to aluminium. PMID:9648975

  3. Aluminium toxicity in chronic renal insufficiency

    SciTech Connect

    Savory, J.; Bertholf, R.L.; Wills, M.R.

    1985-08-01

    Aluminium is a ubiquitous element in the environment and has been demonstrated to be toxic, especially in individuals with impaired renal function. Not much is known about the biochemistry of aluminium and the mechanisms of its toxic effects. Most of the interest in aluminium has been in the clinical setting of the hemodialysis unit. Here aluminium toxicity occurs due to contamination of dialysis solutions, and treatment of the patients with aluminium-containing phosphate binding gels. Aluminium has been shown to be the major contributor to the dialysis encephalopathy syndrome and an osteomalacic component of dialysis osteodystrophy. Other clinical disturbances associated with aluminium toxicity are a microcytic anemia and metastatic extraskeletal calcification. Aluminium overload can be treated effectively by chelation therapy with desferrioxamine and hemodialysis. Aluminium is readily transferred from the dialysate to the patient's -bloodstream during hemodialysis. Once transferred, the aluminium is tightly bound to non-dialysable plasma constituents. Very low concentrations of dialysate aluminium in the range of 10-15 micrograms/l are recommended to guard against toxic effects. Very few studies have been directed towards the separation of the various plasma species which bind eluminium. Gel filtration chromatography has been used to identify five major fractions, one of which is of low molecular weight and the others appear to be protein-aluminium complexes. Recommendations on aluminium monitoring have been published and provide safe and toxic concentrations. Also, the frequency of monitoring has been addressed. Major problems exist with the analytical methods for measuring aluminium which result from inaccurate techniques and contamination difficulties. 136 references.

  4. Evaluation of powder metallurgy superalloy disk materials

    NASA Technical Reports Server (NTRS)

    Evans, D. J.

    1975-01-01

    A program was conducted to develop nickel-base superalloy disk material using prealloyed powder metallurgy techniques. The program included fabrication of test specimens and subscale turbine disks from four different prealloyed powders (NASA-TRW-VIA, AF2-1DA, Mar-M-432 and MERL 80). Based on evaluation of these specimens and disks, two alloys (AF2-1DA and Mar-M-432) were selected for scale-up evaluation. Using fabricating experience gained in the subscale turbine disk effort, test specimens and full scale turbine disks were formed from the selected alloys. These specimens and disks were then subjected to a rigorous test program to evaluate their physical properties and determine their suitability for use in advanced performance turbine engines. A major objective of the program was to develop processes which would yield alloy properties that would be repeatable in producing jet engine disks from the same powder metallurgy alloys. The feasibility of manufacturing full scale gas turbine engine disks by thermomechanical processing of pre-alloyed metal powders was demonstrated. AF2-1DA was shown to possess tensile and creep-rupture properties in excess of those of Astroloy, one of the highest temperature capability disk alloys now in production. It was determined that metallographic evaluation after post-HIP elevated temperature exposure should be used to verify the effectiveness of consolidation of hot isostatically pressed billets.

  5. Fuzzy Multicriteria Ranking of Aluminium Coating Methods

    NASA Astrophysics Data System (ADS)

    Batzias, A. F.

    2007-12-01

    This work deals with multicriteria ranking of aluminium coating methods. The alternatives used are: sulfuric acid anodization, A1; oxalic acid anodization, A2; chromic acid anodization, A3; phosphoric acid anodization, A4; integral color anodizing, A5; chemical conversion coating, A6; electrostatic powder deposition, A7. The criteria used are: cost of production, f1; environmental friendliness of production process, f2; appearance (texture), f3; reflectivity, f4; response to coloring, f5; corrosion resistance, f6; abrasion resistance, f7; fatigue resistance, f8. Five experts coming from relevant industrial units set grades to the criteria vector and the preference matrix according to a properly modified Delphi method. Sensitivity analysis of the ranked first alternative A1 against the `second best', which was A3 at low and A7 at high resolution levels proved that the solution is robust. The dependence of anodized products quality on upstream processes is presented and the impact of energy price increase on industrial cost is discussed.

  6. Experimental study of friction in aluminium bolted joints

    NASA Astrophysics Data System (ADS)

    Croccolo, D.; de Agostinis, M.; Vincenzi, N.

    2010-06-01

    This study aims at developing an experimental tool useful to define accurately the friction coefficients in bolted joints and, therefore, at relating precisely the tightening torque to the bolt preloading force in some special components used in front motorbike suspensions. The components under investigation are some clamped joints made of aluminium alloy. The preloading force is achieved by applying a torque wrench to the bolt head. Some specific specimens have been appropriately designed and realized in order to study the tribological aspects of the tightening phase. Experimental tests have been performed by applying the Design of Experiment (DOE) method in order to obtain a mathematical model for the friction coefficients. Three replicas of a full factorial DOE at two levels for each variable have been carried out. The levels include cast versus forged aluminium alloy, anodized versus spray-painted surface, lubricated versus unlubricated screw, and first tightening (fresh unspoiled surfaces) versus sixth tightening (spoiled surfaces). The study considers M8x1.25 8.8 galvanized screws.

  7. Bumblebee Pupae Contain High Levels of Aluminium

    PubMed Central

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer’s disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  8. Bumblebee pupae contain high levels of aluminium.

    PubMed

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  9. Bumblebee pupae contain high levels of aluminium.

    PubMed

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  10. A comparative study of different concentrations of pure Zn powder effects on synthesis, structure, magnetic and microwave-absorbing properties in mechanically-alloyed Ni-Zn ferrite

    NASA Astrophysics Data System (ADS)

    Hajalilou, Abdollah; Mazlan, Saiful Amri; Shameli, Kamyar

    2016-09-01

    In this study, a powder mixture of Zn, Fe2O3 and NiO was used to produce different compositions of Ni1-xZnxFe2O4 (x=0.36, 0.5 and 0.64) nanopowders. High-energy ball milling with a subsequent heat treatment method was carried out. The XRD results indicated that for the content of Zn, x=0.64 a single phase of Ni-Zn ferrite was produced after 30 h milling while for the contents of Zn, x=0.36 and 0.5, the desired ferrite was formed after sintering the 30 h-milled powders at 500 °C. The average crystallite size decreased with increase in the Zn content. A DC electrical resistivity of the Ni-Zn ferrite, however, decreased with increase in the Zn content, its value was much higher than those samples prepared by the conventional ceramic route by using ZnO instead of Zn. This is attributed to smaller grains size which were obtained by using Zn. The FT-IR results suggested two absorption bands for octahedral and tetrahedral sites in the range of 350-700 cm-1. The VSM results revealed that by increasing the Zn content from 0.36 to 0.5, a saturation magnetization reached its maximum value; afterwards, a decrease was observed for Zn with x=0.64. Finally, magnetic permeability and dielectric permittivity were studied by using vector network analyzer to explore microwave-absorbing properties in X-band frequency. The minimum reflection loss value obtained for Ni0.5Zn0.5Fe2O4 samples, about -34 dB at 9.7 GHz, making them the best candidates for high frequency applications.

  11. Metal alloy coatings and methods for applying

    DOEpatents

    Merz, Martin D.; Knoll, Robert W.

    1991-01-01

    A method of coating a substrate comprises plasma spraying a prealloyed feed powder onto a substrate, where the prealloyed feed powder comprises a significant amount of an alloy of stainless steel and at least one refractory element selected from the group consisting of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The plasma spraying of such a feed powder is conducted in an oxygen containing atmosphere and forms an adherent, corrosion resistant, and substantially homogenous metallic refractory alloy coating on the substrate.

  12. Highly aluminium doped barium and strontium ferrite nanoparticles prepared by citrate auto-combustion synthesis

    SciTech Connect

    Shirtcliffe, Neil J. . E-mail: neil.shirtcliffe@ntu.ac.uk; Thompson, Simon; O'Keefe, Eoin S.; Appleton, Steve; Perry, Carole C. . E-mail: carole.perry@ntu.ac.uk

    2007-02-15

    Aluminium doped barium and strontium hexaferrite nanoparticles BaAl {sub x}Fe{sub (12-x)}O{sub 19} and SrAl {sub x}Fe{sub (12-x)}O{sub 19} were synthesised via a sol-gel route using citric acid to complex the ions followed by an auto-combustion reaction. This method shows promise for the synthesis of complex ferrite powders with small particle size. It was found that around half of the iron could be substituted for aluminium in the barium ferrite with structure retention, whereas strontium aluminium ferrites could be produced with any aluminium content including total substitution of the iron. All synthesised materials consisted of particles smaller than 1 {mu}m, which is the size of a single magnetic domain, and various doping levels were achieved with the final elemental composition being within the bounds of experimental error. The materials show structural and morphological changes as they move from iron to aluminium ferrites. Such materials may be promising for imaging applications.

  13. The study of aluminium anodes for high power density Al/air batteries with brine electrolytes

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wood, Robert J. K.; Wang, Shuncai; Jones, Richard L.; Stokes, Keith R.; Wilcock, Ian

    Aluminium alloys containing small additions of both tin (∼0.1 wt%) and gallium (∼0.05 wt%) are shown to dissolve anodically at high rates in sodium chloride media at room temperatures; current densities >0.2 A cm -2 can be obtained at potentials close to the open circuit potential, ∼-1500 mV versus SCE. The tin exists in the alloys as a second phase, typically as ∼1 μm inclusions (precipitates) distributed throughout the aluminium structure, and anodic dissolution occurs to form pits around the tin inclusions. Although the distribution of the gallium in the alloy could not be established, it is also shown to be critical in the formation of these pits as well as maintaining their activity. The stability of the alloys to open circuit corrosion and the overpotential for high rate dissolution, both critical to battery performance, are shown to depend on factors in addition to elemental composition; both heat treatment and mechanical working influence the performance of the alloy. The correlation between alloy performance and their microstructure has been investigated.

  14. Aluminium in Allergies and Allergen immunotherapy.

    PubMed

    Jensen-Jarolim, Erika

    2015-01-01

    Aluminium is a hot topic in the current debate. Exposure occurs due to environmental, dietary and intentional exposure to aluminium, such as in vaccines where it was introduced in 1926. In spite of the fact that it is a typical Th2 adjuvant, aluminium redirects the immune response in systemic allergen immunotherapy (SIT) upon prolonged immunization. SIT in the US, and SLIT in general, are at present non-adjuvanted therapies, but in Europe aluminium is used as adjuvant in most SIT preparations. It enhances the safety of SIT by local deposition of the allergen. Undesired properties of aluminium adjuvants comprise acute and chronic inflammation at the injection site, its Th2 immune stimulatory capacity, its accumulation besides biodistribution in the body. The adjuvant and safety profile of aluminium adjuvants in allergy vaccines are discussed, as well as the need for putting modern delivery systems and adjuvants on the fast track.

  15. Aluminium toxicokinetics: an updated minireview.

    PubMed

    Yokel, R A; McNamara, P J

    2001-04-01

    This MiniReview updates and expands the MiniReview of aluminium toxicokinetics by Wilhelm et al. published by this journal in 1990. The use of 26Al, analyzed by accelerator mass spectrometry, now enables determination of Al toxicokinetics under physiological conditions. There is concern about aluminium in drinking water. The common sources of aluminium for man are reviewed. Oral Al bioavailability from water appears to be about 0.3%. Food is the primary common source. Al bioavailability from food has not been adequately determined. Industrial and medicinal exposure, and perhaps antiperspirant use, can significantly increase absorbed aluminium. Inhalation bioavailability of airborne soluble Al appears to be about 1.5% in the industrial environment. Al may distribute to the brain from the nasal cavity, but the significance of this exposure route is unknown. Systemic Al bioavailability after single underarm antiperspirant application may be up to 0.012%. All intramuscularly injected Al, e.g. from vaccines, may eventually be absorbed. Al distributes unequally to all tissues. Distribution and renal excretion appear to be enhanced by citrate. Brain uptake of Al may be mediated by Al transferrin and Al citrate complexes. There appears to be carrier-mediated efflux of Al citrate from the brain. Elimination half-lives of years have been reported in man, probably reflecting release from bone. Al elimination is primarily renal with < or = 2% excreted in bile. The contribution of food to absorbed Al needs to be determined to advance our understanding of the major components of Al toxicokinetics.

  16. Tensile and fatigue behaviour of self-piercing rivets of CFRP to aluminium for automotive application

    NASA Astrophysics Data System (ADS)

    Kang, J.; Rao, H.; Zhang, R.; Avery, K.; Su, X.

    2016-07-01

    In this study, the tensile and fatigue behaviour of self-piercing rivets (SPRs) in carbon fibre reinforced plastic (CFRP) to aluminium 6111 T82 alloys were evaluated. An average maximum lap-shear tensile load capacity of 3858 N was achieved, which is comparable to metal-to-metal SPR lap-shear joints. The CFRP-Al SPRs failed in lap-shear tension due to pull-out of the rivet head from the CFRP upper sheet. The CFRP-Al SPR lap- shear specimens exhibited superior fatigue life compared to previously studied aluminium-to- aluminium SPR lap-shear joints. The SPR lap-shear joints under fatigue loads failed predominantly due to kinked crack growth along the width of the bottom aluminium sheet. The fatigue cracks initiated in the plastically deformed region of the aluminium sheet close to the rivet shank in the rivet-sheet interlock region. Scatter in fatigue life and failure modes was observed in SPR lap-shear specimens tested close to maximum tensile load.

  17. A biogeochemical cycle for aluminium?

    PubMed

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  18. Nano-crystalline P/M aluminium for automotive applications

    NASA Astrophysics Data System (ADS)

    Hummert, K.; Schattevoy, R.; Broda, M.; Knappe, M.; Beiss, P.; Klubberg, F.; Schubert, T. H.; Leuschner, R.

    2009-01-01

    The reduction of total vehicle weight and lowering of moving masses within the engine are key elements to overcome future emission challenges of the automotive industry. Within a German BMBF funded project the melt spinning technology will be driven to a series production status. The very fast cooling condition of the melt leads to a nano-structure of the aluminium material. This results in new material properties of known alloys. The strength increases dramatically without lowered forming behaviour. With this process the freedom of designing complex alloys is very flexible. Different alloys have been investigated for several applications, where high strength at room and elevated temperatures and/or high wear resistance is required. This paper presents some results regarding the processing, microstructure and mechanical properties of a developed Al-Ni-Fe alloy. This joined research project with partners from the automotive industry as well as automotive suppliers and universities is funded by the German BMBF "NanoMobile" Program under Project number 03X3008.

  19. Hugoniot measurements on unsintered metal powders

    SciTech Connect

    Gourdin, W.H.; Weinland, S.L.

    1983-07-01

    We have determined the Hugoniots of unsintered copper, aluminum alloy, and steel powders using carbon gauges. We find no evidence for an elastic precursor in our specimens. The copper and aluminum Hugoniots are well described by models which assume full densification. Complete densification of the steel powder, however, does not occur for stresses less than 3.0 GPa. Although carbon gauges perform well, systematic errors in gauge calibration are observed.

  20. High-pressure study of Ti{sub 50}Ni{sub 25}Fe{sub 25} powder produced by mechanical alloying

    SciTech Connect

    Ferreira, A. S.; Rovani, P. R.; Lima, J. C. de; Pereira, A. S.

    2015-02-21

    A nanostructured Ti{sub 50}Ni{sub 25}Fe{sub 25} phase (B2) was formed by mechanical alloying and its structural stability was studied as a function of pressure. The changes were followed by X-ray diffraction. The B2 phase was observed up to 7 GPa; for larger pressures, the B2 phase transformed into a trigonal/hexagonal phase (B19) that was observed up to the highest pressure used (18 GPa). Besides B2 and B19, elemental Ni or a SS-(Fe,Ni) and FeNi{sub 3} were observed. With decompression, the B2 phase was recovered. Using in situ angle-dispersive X-ray diffraction patterns, the single line method was applied to obtain the apparent crystallite size and the microstrain for both the B2 and the B19 phases as a function of the applied pressure. Values of the bulk modulus for the B2, B19, elemental Ni or SS-(Fe,Ni) and FeNi{sub 3} phases were obtained by fitting the pressure dependence of the volume to a Birch–Murnaghan equation of state (BMEOS)

  1. Dry Sliding Wear behaviour of Aluminium-Red mud- Tungsten Carbide Hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Devi Chinta, Neelima; Selvaraj, N.; Mahesh, V.

    2016-09-01

    Red mud is an industrial waste obtained during the processing of alumina by Bayer's process. An attempt has been made to utilize the solid waste by using it as the reinforcement material in metal matrix composites. Red mud received from NALCO has been subjected for sieve analysis and milled to 42 nanometers using high energy ball mill. Red mud is used as a reinforcement material in Pure Aluminium matrix composite at 2%, 4%, and 6% weight at 100 microns level as well as 42 nano meters along with 4%Tungsten carbide by weight. Micro and Nano structured red mud powders, Tungsten carbide powder and Aluminium is mixed in a V-Blender, compacted at a pressure of 40 bar and samples are prepared by conventional sintering with vacuum as medium. In this current work, dry sliding wear characteristics at normal and heat treatment conditions are investigated with optimal combination of Aluminium, Tungsten carbide and different weight fractions of micro and nano structured red mud powder.

  2. Development of aluminium-clad steel sheet by roll-bonding for the automotive industry

    NASA Astrophysics Data System (ADS)

    Buchner, M.; Buchmayr, B.; Bichler, Ch.; Riemelmoser, F.

    2007-04-01

    The objective of the present work is a basic study of production, modelling and validation of sheet composites of AA6xxx-automotive alloy and IF-steel. In this context the influence of surface preparation, pre-heating temperature of aluminium and steel plate, and thickness reduction on the bond strength of the composites as well as on the formation of intermetallic interface layers is analysed by shear tests and metallographic evaluations of the interface.

  3. Treatment of highly concentrated tannery wastewater using electrocoagulation: Influence of the quality of aluminium used for the electrode.

    PubMed

    Elabbas, S; Ouazzani, N; Mandi, L; Berrekhis, F; Perdicakis, M; Pontvianne, S; Pons, M-N; Lapicque, F; Leclerc, J-P

    2016-12-01

    This paper deals with the ability of electrocoagulation (EC) to remove simultaneously COD and chromium from a real chrome tanning wastewater in a batch stirred electro-coagulation cell provided with two aluminium-based electrodes (aluminium/copper/magnesium alloy and pure aluminium). Effects of operating time, current density and initial concentration of Cr(III) and COD have been investigated. The concentrations of pollutants have been successfully reduced to environmentally acceptable levels even if the concentrated effluent requires a long time of treatment of around 6h with a 400A/m(2) current density. The aluminium alloy was found to be more efficient than pure aluminium for removal of COD and chromium. Dilution of the waste has been tested for treatment: high abatement levels could be obtained with shorter time of treatment and lower current densities. Energy consumption of the electrocoagulation process was also discussed. The dilution by half of the concentrated waste leads to a higher abatement performance of both COD and chromium with the best energy efficiency. PMID:26777109

  4. Treatment of highly concentrated tannery wastewater using electrocoagulation: Influence of the quality of aluminium used for the electrode.

    PubMed

    Elabbas, S; Ouazzani, N; Mandi, L; Berrekhis, F; Perdicakis, M; Pontvianne, S; Pons, M-N; Lapicque, F; Leclerc, J-P

    2016-12-01

    This paper deals with the ability of electrocoagulation (EC) to remove simultaneously COD and chromium from a real chrome tanning wastewater in a batch stirred electro-coagulation cell provided with two aluminium-based electrodes (aluminium/copper/magnesium alloy and pure aluminium). Effects of operating time, current density and initial concentration of Cr(III) and COD have been investigated. The concentrations of pollutants have been successfully reduced to environmentally acceptable levels even if the concentrated effluent requires a long time of treatment of around 6h with a 400A/m(2) current density. The aluminium alloy was found to be more efficient than pure aluminium for removal of COD and chromium. Dilution of the waste has been tested for treatment: high abatement levels could be obtained with shorter time of treatment and lower current densities. Energy consumption of the electrocoagulation process was also discussed. The dilution by half of the concentrated waste leads to a higher abatement performance of both COD and chromium with the best energy efficiency.

  5. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  6. Morphology and composition of Ni-Co electrodeposited powders

    SciTech Connect

    Maksimovic, V.M.; Lacnjevac, U.C.; Stoiljkovic, M.M.; Pavlovic, M.G.; Jovic, V.D.

    2011-12-15

    The morphology, phase and chemical composition of Ni-Co alloy powders electrodeposited from an ammonium sulfate-boric acid containing electrolyte with different ratio of Ni/Co ions were investigated. The ratios of Ni/Co ions were 1/1, 1/2 and 1/3. The morphology, chemical composition and phase composition of the electrodeposited alloy powders were investigated using AES, SEM, EDS and XRD analysis. Composition of the electrolyte, i.e. the ratio of Ni/Co concentrations was found to influence both, the alloy phase composition and the morphology of Ni-Co alloy powders. At the highest ratio of Ni/Co = 1/1 concentrations typical 2D fern-like dendritic particles were obtained. With a decrease of Ni/Co ions ratio among 2D fern-like dendrites, 3D dendrites and different agglomerates were obtained. X-ray diffraction studies showed that the alloy powders mainly consisted of the face-centered cubic {alpha}-nickel phase and hexagonal close-packed {epsilon}-cobalt phase and minor proportions of face-centered cubic {alpha}-cobalt phase. The occurrence of the latter phase was observed only in the alloy powder with the higher cobalt concentration in electrolyte. The electrodeposition of Ni-Co powders occurred in an anomalous manner. - Highlights: Black-Right-Pointing-Pointer Ni-Co alloys powders were successfully electrodeposited. Black-Right-Pointing-Pointer Composition of the electrolyte (Ni/Co ions ratio) was found to influence on morphology of powders. Black-Right-Pointing-Pointer The electrodeposition of Ni-Co powders occurred in an anomalous manner.

  7. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    PubMed

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  8. Aluminium neurotoxicity: neurobehavioural and oxidative aspects.

    PubMed

    Kumar, Vijay; Gill, Kiran Dip

    2009-11-01

    Aluminium is the most widely distributed metal in the environment and is extensively used in daily life that provides easy exposure to human beings. The exposure to this toxic metal occurs through air, food and water. However, there is no known physiological role for aluminium within the body and hence this metal may produce adverse physiological effects. Chronic exposure of animals to aluminium is associated with behavioural, neuropathological and neurochemical changes. Among them, deficits of learning and behavioural functions are most evident. Some epidemiological studies have shown poor performance in cognitive tests and a higher abundance of neurological symptoms for workers occupationally exposed to aluminium. However, in contrast to well established neurotoxic effects, neurobehavioural studies of aluminium in rodents have generally not produced consistent results. Current researches show that any impairment in mitochondrial functions may play a major role in many human disorders including neurodegenerative disorders. Being involved in the production of reactive oxygen species, aluminium may cause impairments in mitochondrial bioenergetics and may lead to the generation of oxidative stress which may lead to a gradual accumulation of oxidatively modified cellular proteins. In this review, the neuropathologies associated with aluminium exposure in terms of neurobehavioural changes have been discussed. In addition, the impact of aluminium on the mitochondrial functions has also been highlighted.

  9. Pulmonary Fibrosis and Encephalopathy Associated with the Inhalation of Aluminium Dust

    PubMed Central

    McLaughlin, A. I. G.; Kazantzis, G.; King, E.; Teare, Donald; Porter, R. J.; Owen, R.

    1962-01-01

    The clinical, radiographic, pathological, and environmental features of a case of extensive aluminium fibrosis of the lungs are reported in a man of 49 years of age who had worked for 13½ years in the ball-mill room of an aluminium powder factory. It is noteworthy that his symptoms were referable to the central nervous system, and that he died from terminal broncho-pneumonia following rapidly progressive encephalopathy, associated with epileptiform attacks. He had no presenting pulmonary symptoms, and ϰ-ray examination of the chest showed only slight abnormalities. Radiographic examination of the chests of 53 other workers in the same factory, and clinical examination with lung function tests of 23 of them revealed no other definite cases of aluminium fibrosis of the lung, nor any other cases with neurological signs and symptoms. Estimations of the aluminium contents of the body tissues such as the lungs, brain, liver, and bone are also recorded. When compared with normal values, it was found that the lungs and brain contained about 20 times and the liver 122 times more than normal. As a contribution to the study of the aluminium content of normal tissues, and as a control series for the results given by Tipton, Cook, Steiner, Foland, McDaniel, and Fentress (1957), and Tipton, Cook, Foland, Rittner, Hardwick, and McDaniel (1958, 1959), the aluminium content of eight “normal” brains was estimated and in all cases it was found to be less than 0·6 μg. Al/g. wet weight. The results of a survey of the dust concentrations in the factory are also given. The use of aluminium compounds in the experimental production of epilepsy in primates is reviewed, and it is suggested that the neurological signs and symptoms with epileptiform convulsions which occurred in this case might have been related to aluminium intoxication. We hold the view, however, that the interstitial and nodular fibrosis found in the lungs was undoubtedly associated with the inhalation and retention

  10. A Study on 3-Body Abrasive Wear Behaviour of Aluminium 8011 / Graphite Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Patil, Rahul

    2016-09-01

    Metals and alloys have found their vital role in many applications like structural, corrosive, tribological, etc., in engineering environment. The alloys/composites having high strength to low weight ratio have gained attention of many researchers recently. In this work, graphite reinforced Aluminium 8011 metal matrix composite was prepared by conventional stir casting route, by varying the weight % of reinforcement. Uniform distribution of Graphite in matrix alloy was confirmed by optical micrographs. Prepared composite specimens were subjected to 3-body abrasive testing by varying applied load and time, the silica particles of 400 grit size were used as abrasive particles. It was observed that with the increase of weight% of Graphite the wear resistance of composite was also increasing and on comparison it was found that reinforced composite gives good wear resistance than base alloy.

  11. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    PubMed

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-01

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs. PMID:27271936

  12. Self-disintegrating Raney metal alloys

    DOEpatents

    Oden, Laurance L.; Russell, James H.

    1979-01-01

    A method of preparing a Raney metal alloy which is capable of self-disintegrating when contacted with water vapor. The self-disintegrating property is imparted to the alloy by incorporating into the alloy from 0.4 to 0.8 weight percent carbon. The alloy is useful in forming powder which can be converted to a Raney metal catalyst with increased surface area and catalytic activity.

  13. Energetic powder

    DOEpatents

    Jorgensen, Betty S.; Danen, Wayne C.

    2003-12-23

    Fluoroalkylsilane-coated metal particles. The particles have a central metal core, a buffer layer surrounding the core, and a fluoroalkylsilane layer attached to the buffer layer. The particles may be prepared by combining a chemically reactive fluoroalkylsilane compound with an oxide coated metal particle having a hydroxylated surface. The resulting fluoroalkylsilane layer that coats the particles provides them with excellent resistance to aging. The particles can be blended with oxidant particles to form energetic powder that releases chemical energy when the buffer layer is physically disrupted so that the reductant metal core can react with the oxidant.

  14. Polymer quenched prealloyed metal powder

    DOEpatents

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  15. Plasma-chemical method for producing metal oxide powders and their application

    NASA Astrophysics Data System (ADS)

    Zhukov, I.; Vorozhtsov, S.; Promakhov, V.; Bondarchuk, I.; Zhukov, A.; Vorozhtsov, A.

    2015-11-01

    Structure and properties of ZrO2 and Al2O3 powders produced using plasma chemical technique were studied in the framework of this research. Obtained Al2O3 powder was used for reinforcement of Al alloy. Improvement of mechanical properties of Al alloy associated with introduction of alumina particles into the melt was demonstrated.

  16. Biological indicators of exposure to total and respirable aluminium dust fractions in a primary aluminium smelter.

    PubMed Central

    Röllin, H B; Theodorou, P; Cantrell, A C

    1996-01-01

    OBJECTIVES: The study attempts to define biological indicators of aluminium uptake and excretion in workers exposed to airborne aluminium compounds in a primary aluminium smelter. Also, this study defines the total and respirable aluminium dust fractions in two different potrooms, and correlates their concentrations with biological indicators in this group of workers. METHODS: Air was sampled at defined work sites. Non-destructive and conventional techniques were used to find total and respirable aluminium content of the dust. Blood and urine was collected from 84 volunteers employed at various work stations throughout the smelter and from two different cohorts of controls matched for sex, age, and socioeconomic status. Aluminium in serum samples and urine specimens was measured by flameless atomic absorption with a PE 4100 ZL spectrometer. RESULTS: The correlation of aluminium concentrations in serum and urine samples with the degree of exposure was assessed for three arbitrary exposure categories; low (0.036 mg Al/m3), medium (0.35 mg Al/m3) and high (1.47 mg Al/m3) as found in different areas of the smelter. At medium and high exposure, the ratio of respirable to total aluminium in the dust samples varied significantly. At high exposure, serum aluminium, although significantly raised, was still within the normal range of an unexposed population. The workers with low exposure excreted aluminium in urine at levels significantly higher than the controls, but still within the normal range of the population. However, potroom workers with medium and high exposure had significantly higher urinary aluminium than the normal range. CONCLUSIONS: It is concluded that only urinary aluminium constitutes a practical index of occupational exposure at or above 0.35 mg Al/m3, and that the respirable fraction of the dust may play a major role in the biological response to exposure to aluminium in a smelter environment. PMID:8758038

  17. Aluminium electrodeposition under ambient conditions.

    PubMed

    Abbott, Andrew P; Harris, Robert C; Hsieh, Yi-Ting; Ryder, Karl S; Sun, I-Wen

    2014-07-28

    The electrodeposition of aluminium is demonstrated using a eutectic mixture of aluminium chloride and urea. The mixture is shown to be conducting through the formation of both cationic ([AlCl2·urean](+)) and anionic (AlCl4(-)) species and electrodeposition is achieved through the cationic species. The use of a biphasic system with the ionic liquid and a protective hydrocarbon layer allows metal deposition to be carried out in an environment with ambient moisture without the need for a glove box. A direct comparison is made between the AlCl3:urea and imidazolium chloride:AlCl3 systems and the differences in speciation and mass transport manifest themselves in different deposit morphologies. Brighteners which work in the chloroaluminate system such as toluene and LiCl are shown to be ineffective in the urea based system and the reasons for these differences are ascribed to the mechanism of the anodic reaction which is rate limiting. PMID:24916113

  18. Mo-Si alloy development

    SciTech Connect

    Liu, C.T.; Heatherly, L.; Wright, J.L.

    1996-06-01

    The objective of this task is to develop new-generation corrosion-resistant Mo-Si intermetallic alloys as hot components in advanced fossil energy conversion and combustion systems. The initial effort is devoted to Mo{sub 5}-Si{sub 3}-base (MSB) alloys containing boron additions. Three MSB alloys based on Mo-10.5Si-1.1B (wt %), weighing 1500 g were prepared by hot pressing of elemental and alloy powders at temperatures to 1600{degrees}C in vacuum. Microporosities and glassy-phase (probably silicate phases) formations are identified as the major concerns for preparation of MSB alloys by powder metallurgy. Suggestions are made to alleviate the problems of material processing.

  19. Effect of the composition of Ti alloy on the photocatalytic activities of Ti-based oxide nanotube arrays prepared by anodic oxidation

    NASA Astrophysics Data System (ADS)

    Tang, Dingding; Wang, Yixin; Zhao, Yuwei; Yang, Yijia; Zhang, Lieyu; Mao, Xuhui

    2014-11-01

    Three types of Ti-based oxide nanotube arrays are prepared by anodic oxidation of pure Ti and Ti alloys (Ti-0.2Pd and Ti-6Al-4V) in the glycol-2 wt% H2O-0.3 wt% NH4F solution. The nanotube arrays are characterized by a series of techniques, including SEM, TEM, EIS, XRD, EDS, ICP, XPS and UV-vis DRS, to elucidate the effect of alloying elements on the properties of titania nanotube arrays. The results suggest that aluminium and vanadium elements greatly slow down the growth rate and therefore decrease the yield of nanotube arrays. Al and V deteriorate the photoreactivity of the resultant nanotube arrays. The palladium inside the Ti-0.2Pd alloy-derived nanotube arrays cannot be detected by EDS or XPS, but is quantitatively determined by ICP analysis. Incorporation of Pd significantly improves the photocatalytic activity of the resultant titania nanotube arrays powder. The presence of Pd element not only enhances the light absorption, but also facilitates the separation of photogenerated charge carriers. The uniform doping of Pd into the microstructure endows nanotube arrays with resistance to sulphur poison and preferable stability for organic degradation. This study suggests that anodization of Ti alloys, rather than pure Ti metal, allows to produce micron-sized high-performance photocatalysts for environmental and energy applications.

  20. Explosive reaction pressing of intermetallic compounds from stoichiometric powder mixtures

    SciTech Connect

    Kochsiek, D.; Pruemmer, R.; Brunold, A.

    1995-09-01

    Intermetallic NiAl, TiAl, and TiAl{sub 3} were synthesized by shock compression experiments from stoichiometric powder mixtures of nickel and aluminium as well as of titanium and aluminium. Good consolidation and complete intermetallic reaction were achieved by the direct method of explosive compaction. For each powder mixture, a certain individual threshold pressure has to be exceeded in order to initiate intermetallic reaction. The reacting compounds melted completely with subsequent rapid solidification during the passage of the shock wave. The new material shows high hardness. Pores are formed by gaseous reaction products in the NiAl and TiAl{sub 3} compacts. The TiAl structure is fully-dense and dendritic.

  1. Hypereutectic aluminum-silicon casting alloy

    SciTech Connect

    Hesterberg, W.G.; Donahue, R.J.; Sheaffer, B.L.

    1986-08-05

    An engine block is described for an internal combustion engine, comprising a cast block composed of a hypereutectic aluminium silicon alloy and having at least one cylinder bore therein. The alloys consists essentially of 16% to 19% by weight of silicon, 0.4% to 0.7% by weight of magnesium, up to 1.4% by weight of iron, up to 0.3% by weight of manganese, up to 0.37% by weight of copper, and the balance aluminium. The alloy has excellent fluidity, a solidification range of less than 150/sup 0/ F., and has a weight loss of less than 1.0% when exposed for 200 hours at ambient temperature in a 5% sodium chloride solution.

  2. Amorphous rare earth magnet powders

    SciTech Connect

    Sellers, C.H.; Branagan, D.J.; Hyde, T.A.; Lewis, L.H.; Panchanathan, V.

    1996-08-01

    Gas atomization (GA) processing does not generally have a high enough cooling rate to produce the initial amorphous microstructure needed to obtain optimal magnetic properties in RE{sub 2}Fe{sub 14}B alloys. Phase separation and an underquenched microstructure result from detrimental {alpha}-Fe precipitation, and the resulting magnetic domain structure is very coarse. Additionally, there is a dramatic dependence of the magnetic properties on the cooling rate (and therefore the particle size) and the powders can be sensitive to environmental degradation. Alloy compositions designed just for GA (as opposed to melt spinning) are necessary to produce an amorphous structure that can be crystallized to result in a fine structure with magnetic properties which are independent of particle size. The addition of titanium and carbon to the melt has been found to change the solidification process sufficiently to result in an ``overquenched`` state in which most of the powder size fractions have an amorphous component. Crystallization with a brief heat treatment produces a structure which has improved magnetic properties, in part due to the ability to use compositions with higher Fe contents without {alpha}-Fe precipitation. Results from magnetometry, magnetic force microscopy, and x-ray analyses will be used to contrast the microstructure, domain structure, and magnetic properties of this new generation of amorphous powders with their multiphase predecessors.

  3. Alveolar proteinosis associated with aluminium dust inhalation.

    PubMed

    Chew, R; Nigam, S; Sivakumaran, P

    2016-08-01

    Secondary alveolar proteinosis is a rare lung disease which may be triggered by a variety of inhaled particles. The diagnosis is made by detection of anti-granulocyte-macrophage colony-stimulating factor antibodies in bronchoalveolar lavage fluid, which appears milky white and contains lamellar bodies. Aluminium has been suggested as a possible cause, but there is little evidence in the literature to support this assertion. We report the case of a 46-year-old former boilermaker and boat builder who developed secondary alveolar proteinosis following sustained heavy aluminium exposure. The presence of aluminium was confirmed both by histological examination and metallurgical analysis of a mediastinal lymph node. Despite cessation of exposure to aluminium and treatment with whole-lung lavage which normally results in improvements in both symptoms and lung function, the outcome was poor and novel therapies are now being used for this patient. It may be that the natural history in aluminium-related alveolar proteinosis is different, with the metal playing a mediating role in the disease process. Our case further supports the link between aluminium and secondary alveolar proteinosis and highlights the need for measures to prevent excessive aluminium inhalation in relevant industries. PMID:27099254

  4. Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.; Sankaran, K. K.

    1988-01-01

    Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

  5. Aluminium in Biological Environments: A Computational Approach

    PubMed Central

    Mujika, Jon I; Rezabal, Elixabete; Mercero, Jose M; Ruipérez, Fernando; Costa, Dominique; Ugalde, Jesus M; Lopez, Xabier

    2014-01-01

    The increased availability of aluminium in biological environments, due to human intervention in the last century, raises concerns on the effects that this so far “excluded from biology” metal might have on living organisms. Consequently, the bioinorganic chemistry of aluminium has emerged as a very active field of research. This review will focus on our contributions to this field, based on computational studies that can yield an understanding of the aluminum biochemistry at a molecular level. Aluminium can interact and be stabilized in biological environments by complexing with both low molecular mass chelants and high molecular mass peptides. The speciation of the metal is, nonetheless, dictated by the hydrolytic species dominant in each case and which vary according to the pH condition of the medium. In blood, citrate and serum transferrin are identified as the main low molecular mass and high molecular mass molecules interacting with aluminium. The complexation of aluminium to citrate and the subsequent changes exerted on the deprotonation pathways of its tritable groups will be discussed along with the mechanisms for the intake and release of aluminium in serum transferrin at two pH conditions, physiological neutral and endosomatic acidic. Aluminium can substitute other metals, in particular magnesium, in protein buried sites and trigger conformational disorder and alteration of the protonation states of the protein's sidechains. A detailed account of the interaction of aluminium with proteic sidechains will be given. Finally, it will be described how alumnium can exert oxidative stress by stabilizing superoxide radicals either as mononuclear aluminium or clustered in boehmite. The possibility of promotion of Fenton reaction, and production of hydroxyl radicals will also be discussed. PMID:24757505

  6. Mechanical alloying of biocompatible Co-28Cr-6Mo alloy.

    PubMed

    Sánchez-De Jesús, F; Bolarín-Miró, A M; Torres-Villaseñor, G; Cortés-Escobedo, C A; Betancourt-Cantera, J A

    2010-07-01

    We report on an alternative route for the synthesis of crystalline Co-28Cr-6Mo alloy, which could be used for surgical implants. Co, Cr and Mo elemental powders, mixed in an adequate weight relation according to ISO Standard 58342-4 (ISO, 1996), were used for the mechanical alloying (MA) of nano-structured Co-alloy. The process was carried out at room temperature in a shaker mixer mill using hardened steel balls and vials as milling media, with a 1:8 ball:powder weight ratio. Crystalline structure characterization of milled powders was carried out by X-ray diffraction in order to analyze the phase transformations as a function of milling time. The aim of this work was to evaluate the alloying mechanism involved in the mechanical alloying of Co-28Cr-6Mo alloy. The evolution of the phase transformations with milling time is reported for each mixture. Results showed that the resultant alloy is a Co-alpha solid solution, successfully obtained by mechanical alloying after a total of 10 h of milling time: first Cr and Mo are mechanically prealloyed for 7 h, and then Co is mixed in for 3 h. In addition, different methods of premixing were studied. The particle size of the powders is reduced with increasing milling time, reaching about 5 mum at 10 h; a longer time promotes the formation of aggregates. The morphology and crystal structure of milled powders as a function of milling time were analyzed by scanning electron microscopy and XR diffraction. PMID:20364362

  7. Three-dimensional characterisation and modelling of small fatigue corner cracks in high strength Al-alloys

    NASA Astrophysics Data System (ADS)

    Proudhon, Henry; Moffat, A.; Sinclair, Ian; Buffiere, Jean-Yves

    2012-04-01

    The growth of fatigue cracks at small length scales is known to be influenced by a variety of factors, including local microstructure, varying stress states and crack shape. High resolution computed tomography allows for sub-micron resolution imaging of failure processes in small test coupons undergoing in situ cyclic loading, providing detailed three-dimensional (3D) assessment of propagation processes across the entire crack front (surface and depth). In this work fatigue crack growth has been examined in an advanced Direct Chill (DC) cast aluminium alloy, along with a fine grained powder-metallurgy alloy. The latter is identified as a model material, offering considerably simpler microscopic crack paths than the DC cast alloy, and hence a means of separating bulk mechanical effects (such as stress state variations across a crack front and plasticity induced closure) from microstructural effects (such as crystallographic deflection and roughness induced crack closure). Crack growth has been studied in both materials under both constant amplitude (CA) and single peak overload (OL) conditions. Experimental results are presented in the present paper, particularly in relation to micromechanical understanding of failure. A modelling approach based on those results, and some typical results, is also presented.

  8. Atomization methods for forming magnet powders

    SciTech Connect

    Sellers, C.H.; Branagan, D.J.; Hyde, T.A.

    2000-02-08

    The invention encompasses methods of utilizing atomization, methods for forming magnet powders, methods for forming magnets, and methods for forming bonded magnets. The invention further encompasses methods for simulating atomization conditions. In one aspect, the invention includes an atomization method for forming a magnet powder comprising: (a) forming a melt comprising R{sub 2.1}Q{sub 13.9}B{sub 1}, Z and X, wherein R is a rare earth element; X is an element selected from the group consisting of carbon, nitrogen, oxygen and mixtures thereof; Q is an element selected from the group consisting of Fe, Co and mixtures thereof; and Z is an element selected from the group consisting of Ti, Zr, Hf and mixtures thereof; (b) atomizing the melt to form generally spherical alloy powder granules having an internal structure comprising at least one of a substantially amorphous phase or a substantially nanocrystalline phase; and (c) heat treating the alloy powder to increase an energy product of the alloy powder; after the heat treatment, the alloy powder comprising an energy product of at least 10 MGOe. In another aspect, the invention includes a magnet comprising R, Q, B, Z and X, wherein R is a rare earth element; X is an element selected from the group consisting of carbon, nitrogen, oxygen and mixtures thereof; Q is an element selected from the group consisting of Fe, Co and mixtures thereof; and Z is an element selected from the group consisting of Ti, Zr, Hf and mixtures thereof; the magnet comprising an internal structure comprising R{sub 2.1}Q{sub 13.9}B{sub 1}.

  9. Atomization methods for forming magnet powders

    DOEpatents

    Sellers, Charles H.; Branagan, Daniel J.; Hyde, Timothy A.

    2000-01-01

    The invention encompasses methods of utilizing atomization, methods for forming magnet powders, methods for forming magnets, and methods for forming bonded magnets. The invention further encompasses methods for simulating atomization conditions. In one aspect, the invention includes an atomization method for forming a magnet powder comprising: a) forming a melt comprising R.sub.2.1 Q.sub.13.9 B.sub.1, Z and X, wherein R is a rare earth element; X is an element selected from the group consisting of carbon, nitrogen, oxygen and mixtures thereof; Q is an element selected from the group consisting of Fe, Co and mixtures thereof; and Z is an element selected from the group consisting of Ti, Zr, Hf and mixtures thereof; b) atomizing the melt to form generally spherical alloy powder granules having an internal structure comprising at least one of a substantially amorphous phase or a substantially nanocrystalline phase; and c) heat treating the alloy powder to increase an energy product of the alloy powder; after the heat treatment, the alloy powder comprising an energy product of at least 10 MGOe. In another aspect, the invention includes a magnet comprising R, Q, B, Z and X, wherein R is a rare earth element; X is an element selected from the group consisting of carbon, nitrogen, oxygen and mixtures thereof; Q is an element selected from the group consisting of Fe, Co and mixtures thereof; and Z is an element selected from the group consisting of Ti, Zr, Hf and mixtures thereof; the magnet comprising an internal structure comprising R.sub.2.1 Q.sub.13.9 B.sub.1.

  10. Aspects of ultra-high-precision diamond machining of RSA 443 optical aluminium

    NASA Astrophysics Data System (ADS)

    Mkoko, Z.; Abou-El-Hossein, K.

    2015-08-01

    Optical aluminium alloys such as 6061-T6 are traditionally used in ultra-high precision manufacturing for making optical mirrors for aerospace and other applications. However, the optics industry has recently witnessed the development of more advanced optical aluminium grades that are capable of addressing some of the issues encountered when turning with single-point natural monocrystalline diamond cutters. The advent of rapidly solidified aluminium (RSA) grades has generally opened up new possibilities for ultra-high precision manufacturing of optical components. In this study, experiments were conducted with single-point diamond cutters on rapidly solidified aluminium RSA 443 material. The objective of this study is to observe the effects of depth of cut and feed rate at a fixed rotational speed on the tool wear rate and resulting surface roughness of diamond turned specimens. This is done to gain further understanding of the rate of wear on the diamond cutters versus the surface texture generated on the RSA 443 material. The diamond machining experiments yielded machined surfaces which are less reflective but with consistent surface roughness values. Cutting tools were observed for wear through scanning microscopy; relatively low wear pattern was evident on the diamond tool edge. The highest tool wear were obtained at higher depth of cut and increased feed rate.

  11. The meaning of aluminium exposure on human health and aluminium-related diseases.

    PubMed

    Crisponi, Guido; Fanni, Daniela; Gerosa, Clara; Nemolato, Sonia; Nurchi, Valeria M; Crespo-Alonso, Miriam; Lachowicz, Joanna I; Faa, Gavino

    2013-02-01

    The aim of this review is to attempt to answer extremely important questions related to aluminium-related diseases. Starting from an overview on the main sources of aluminium exposure in everyday life, the principal aspects of aluminium metabolism in humans have been taken into consideration in an attempt to enlighten the main metabolic pathways utilised by trivalent metal ions in different organs. The second part of this review is focused on the available evidence concerning the pathogenetic consequences of aluminium overload in human health, with particular attention to its putative role in bone and neurodegenerative human diseases.

  12. The role of TiB2 in strengthening TiB2 reinforced aluminium casting composites

    NASA Astrophysics Data System (ADS)

    Chen, Z.; Kang, H.; Zhao, Y.; Zheng, Y.; Wang, T.

    2016-03-01

    With an aim of developing high quality in situ TiB2 reinforced aluminium foundry alloy based composites, the conventional direct synthesis method was modified into a two-step route. In step one we optimized the halide salt route to fabricate in situ TiB2 particulate reinforced aluminium matrix composites and in step two we investigated the effects of the Al-5wt.% TiB2 composite, as a “master composite”, on strengthening the practical foundry alloys. The in situ formed TiB2 particles play two roles while strengthening the composites: (1) The grain refinement effect that improves the quality of the alloy matrix; and (2) The interactions between the hard particulates and the matrix add extra increment to the material strength. In different alloy systems, TiB2 may play distinct roles in these two aspects (figure 1). Further analysis of the strengthening mechanisms shows that particle agglomeration behaviour during solidification is responsible for the latter one. The present work details the role of TiB2 in strengthening TiB2 reinforced aluminium casting composites.

  13. Crashworthiness of Aluminium Tubes; Part 2: Improvement of Hydroforming Operation to Increase Absorption Energy

    SciTech Connect

    D'Amours, Guillaume; Rahem, Ahmed; Mayer, Robert; Williams, Bruce; Worswick, Michael

    2007-05-17

    The motivation to reduce overall vehicle weight within the automotive sector drives the substitution of lightweight materials such as aluminium alloys for structural components. Such a substitution requires a significant amount of development to manufacture structurally parts such that the energy absorption characteristics are not sacrificed in the event of crash. The effects of the manufacturing processes on the crash performance of automotive structural components must be better understood to ensure improved crashworthiness. This paper presents results of an experimental and numerical investigation of the crash response and energy absorption properties of impacted hydroformed aluminium alloy tubes. Crash experiments on hydroformed tubes were performed using a deceleration sled test at the General Motors Technical Center. Results from axial crush testing showed that an important parameter that influences the energy absorption characteristics during crash was the thickness reduction caused by circumferential expansion of the tube during hydroforming. It was found that that the energy absorption decreased as the corner radius decreased, which results because of increased thinning. Sensitivity studies of end feeding parameters, such as end feed level and profile, were carried out to evaluate their impact on the energy absorption of the aluminium tubes.

  14. Modelling of stress fields during LFEM DC casting of aluminium billets by a meshless method

    NASA Astrophysics Data System (ADS)

    Mavrič, B.; Šarler, B.

    2015-06-01

    Direct Chill (DC) casting of aluminium alloys is a widely established technology for efficient production of aluminium billets and slabs. The procedure is being further improved by the application of Low Frequency Electromagnetic Field (LFEM) in the area of the mold. Novel LFEM DC processing technique affects many different phenomena which occur during solidification, one of them being the stresses and deformations present in the billet. These quantities can have a significant effect on the quality of the cast piece, since they impact porosity, hot-tearing and cold cracking. In this contribution a novel local radial basis function collocation method (LRBFCM) is successfully applied to the problem of stress field calculation during the stationary state of DC casting of aluminium alloys. The formulation of the method is presented in detail, followed by the presentation of the tackled physical problem. The model describes the deformations of linearly elastic, inhomogeneous isotropic solid with a given temperature field. The temperature profile is calculated using the in-house developed heat and mass transfer model. The effects of low frequency EM casting process parameters on the vertical, circumferential and radial stress and on the deformation of billet surface are presented. The application of the LFEM appears to decrease the amplitudes of the tensile stress occurring in the billet.

  15. Usinage des composites a matrice d'alliage d'aluminium GrA-Ni(Reg)

    NASA Astrophysics Data System (ADS)

    Songmene, Victor

    2001-07-01

    Aluminium Metal Matrix Composites (MMC) reinforced with ceramic particles have been increasingly developed during the last decade. Ceramic particles used as reinforcement that improve the wear resistance of composites also cause high abrasive wear on cutting tools. This thesis investigates the machinability of graphitic MMC consisting of an aluminium alloy matrix reinforced with both soft nickel-coated graphite particles and hard (SiC or Al2O 3) particles. These composites were developed seven years ago, but the lack of optimised machining data to machine GrA-NIRTM composites cost effectively have been slowing down their use in engineering applications. Turning, milling and drilling tests were performed to evaluate the machinability of different GrA-NIRTM and to establish cutting conditions. It was found that: (1) The machinability of GrA-NiRTM composites depends on the nature and the percentage of the reinforcing particles. GrA-NiRTM containing alumina and graphite are easier to machine than those reinforced with silicon carbide and graphite. (2) Polycrystalline (PCD) and diamond-coated carbide (DCC) are the tool material of choice for machining GrA-NiRTM. DCC tools are most cost effective while PCD tools produce better part finishes. (3) The cutting force required to machine the GrA-NIRTM composites is similar to that used for aluminium alloys such as Al 380.

  16. Ionic fluids in lubrication of aluminium-steel contacts. Surface and tribochemical interactions

    NASA Astrophysics Data System (ADS)

    Jimenez Ballesta, Ana Eva

    Room-temperature ionic liquids (ILs) are high performance fluids with a wide thermal stability range. They are being studied as new lubricants in a variety of sliding contacts. One of their more interesting tribological applications is that of steel-aluminium lubrication. In this work we study the influence of the lateral alkyl chain length and of the anion on the lubricating ability of six imidazolium ILs, a pyridinium and a phosphonium derivative. For first time, these ILs have been studied as neat lubricants and as 1wt.% base oil additives in variable conditions of velocity, load and temperature in pin-on-disk tests for AISI 52100 steel-ASTM 2011 aluminium contacts. In this work we present the first study of ILs as lubricants under extreme temperature conditions. The tribological performance of ILs has been compared with that of a mineral oil and of a synthetic ester. Under these conditions, ILs show lower friction and wear values than conventional oils at all temperatures. As 1wt.% additives, the conditions of optimum lubrication and the transitions between regimes and lubrication mechanisms have been determined. We have also studied the performance of ILs as 1wt.% additives of the synthetic oil. A relationship between additive polarity and wear index has been established. If the more soluble phosphonium IL additive is used, no friction or wear reduction takes place due to competition between solvation and adsorption processes. Electronic microscopy (SEM), energy dispersive (EDS) and X-ray photoelectron (XPS) spectroscopies have been used to study the wear mechanisms and tribochemical processes that take place in the contact. Finally, we have studied the performance of three aluminium alloys in corrosion and erosion-corrosion tests. In immersion tests with free-water ILs, the aluminium alloy 2011 shows a good resistance to corrosion, but dilution of 1-ethyl, 3-methylimidazolium tetrafluoroborate in water produces the hydrolysis of the anion and the corrosion of

  17. Powder treatment process

    DOEpatents

    Weyand, J.D.

    1988-02-09

    Disclosed are: (1) a process comprising spray drying a powder-containing slurry, the slurry containing a powder constituent susceptible of oxidizing under the temperature conditions of the spray drying, while reducing the tendency for oxidation of the constituent by including as a liquid constituent of the slurry an organic liquid; (2) a process comprising spray drying a powder-containing slurry, the powder having been pretreated to reduce content of a powder constituent susceptible of oxidizing under the temperature conditions of the spray drying, the pretreating comprising heating the powder to react the constituent; and (3) a process comprising reacting ceramic powder, grinding the reacted powder, slurrying the ground powder, spray drying the slurried powder, and blending the dried powder with metal powder. 2 figs.

  18. Powder treatment process

    DOEpatents

    Weyand, John D.

    1988-01-01

    (1) A process comprising spray drying a powder-containing slurry, the slurry containing a powder constituent susceptible of oxidizing under the temperature conditions of the spray drying, while reducing the tendency for oxidation of the constituent by including as a liquid constituent of the slurry an organic liquid; (2) a process comprising spray drying a powder-containing slurry, the powder having been pretreated to reduce content of a powder constituent susceptible of oxidizing under the temperature conditions of the spray drying, the pretreating comprising heating the powder to react the constituent; and (3) a process comprising reacting ceramic powder, grinding the reacted powder, slurrying the ground powder, spray drying the slurried powder, and blending the dried powder with metal powder.

  19. Aluminium and Alzheimer's disease: An epidemiological approach.

    PubMed

    Martyn, C N

    1990-03-01

    Epidemiological methods have an important role in the investigation of the postulated connection between exposure to aluminium and the development of Alzheimer's disease. We have examined the usefulness of existing data on prevalence and mortality as a resource for studying variations in the rate of the disease with time and geography. Unfortunately, methodological differences between prevalence surveys and errors and biases in mortality data are large. No reliable conclusions can be drawn from these data about geographical differences in rates of dementia in England and Wales nor about time trends in the disease.Aluminium salts are widely used in the UK for the treatment of drinking water. Residual aluminium concentrations vary more than ten fold between different parts of the country. We have estimated diagnostic rates of pre-senile Alzheimer's disease in seven geographical areas and examined the correlation between rates of Alzheimer's disease and water aluminium concentration. PMID:24202582

  20. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.